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-1 -

Abstract

Sumitomo Metals has completed Sinter Cooler Waste Heat Recovery system as the NEDO (New Energy and Industrial Technology Development Organization)^ Energy Conservation Model Project, that is one of the Green Aid Plan, at Taiyuan Iron and Steel Company in Peoples Republic of China, and gotten a satisfactory results.

After started up, Taiyuan Iron and Steel Company has successfully operated this system smoothly. But in order to propagate this equipment and technology in China, NEDO’s Green Helmet Project is also applied to three Steel Industries through Sumitomo Metals to perform Feasibility Study to install this technology in the year of 1999 as continued from 1998. Those companies are Chongqing Iron & Steel, Laiwu Iron & Steel and Juquan Iron & Steel.

Those three companies are declared their interest in this equipment and technology at the Energry Conservation Seminar, which was held by Chinese Growth Planning Committee, Ministry of Chinese Metal Industry, NEDO and Japan Steel Industries Association at Beijing suburbs in July 1999, so they were selected as for Survey object.

First survey was carried out in November 1999, and explanation of purpose, schedule and request for cooperation were asked and preliminary survey was accomplished. The second survey was performed in January, 2000 including site measurement, and from the end of February to early March, Chinese engineers were invited to Japan to deepen their understanding to Energy Conservation Technology especially in this technology.

Chongqing and Juquan Iron & Steel Companies have shown keen interest in this aforesaid technology and paid much attention to treat us, so deep investigation was carried out to those two companies such as site condition measurement. On the other hand, Laiwu Iron & Steel has already planned to install Chinese design Heat Recovery System, so they don’t have much interest in our approach, however, we kept contact with them to communicate Chinese design and reputation.

As for the investigation results in return of investment including equipment and construction cost, this is still high in cost for quick propagation on this system, however, more investigation is recommended to these two companies. Major

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problem is in finance and investment amount of money, so it is also requested to study more to apply Japanese Governmental Loan, and etc. On the other hands, Chinese design is simple structure and competitive price, so they have propagated quickly and widely in China, but they have also another problem such as limited only generating steam, small capacity of steam production, short service life, and need more maintenance.

Anyway, Cooler Waste Heat Recovery in Sinter Process is one of the big Energy Conservation Technologies. And furthermore with this Waste Heat Recovery, a lot of natural resource is saved and as a result Green House Gas is also reduced, we believe this survey result might lead to next step, and we will continue to make efforts to proceed.

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(D X't 5-## XJM : 86 5 X* 2 *lcE»LTVi5©$6£*1-•$>.tt«T”P=WcCt. tf'f 5~5 l*0«Bi)X«M. 3-X

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(3)

: 0. 4 5 TC/kW

6 2 tc/T

XSxK : 0. 8 tc/T

: 6 tc/T

C^X : 0. 3 8 7C/Nm:

B^X : 0 . 0 2 TC/Nm'

® #3-XX : 2 0 Otl/T

-33-

9.47 T/H

Hot Screen

243 T/H

Lime Stone

27.0 T/H

Return Fines

65.1 T/H

Hearth Layer

19.4 T/H

206.5 T/H

Cooler

157.9 T/H

Product

Return Fines

65.1 T/H Materials

Sintering Machine

291.9 T/H

270 T/H

Mixer Moisture

21.9 T/H

[87-2-1 mw# msi# 7f'J7Jl/7D-

-34-

3. Mmm&3. i

(1) 1 3 Om2 x 3S(2) No.l te’72 ¥, No.2 te’77 ¥, No.3 te’96

(3) No.L 2 (SSS : 1.75)= No.3 (&SS : 0.42)

(4) No.L 2 ¥S2 4 27j|v, No.3 te'tl/'.y hT¥Sl 1 8 77lv

(5) No.L 2 4@2. 5m, l$54m, 500mm. Si^2 0^r„

(6) No.2 £flPL&*afc:aHSLT\ $BS&®JKLfcH.

(7)

(8) ffiffixmAM: 1 0 3 0~1 0 4 0A

(9) (Fe4 9%) 5#ttM«fc0JHA (S : 0.5-1.2%).

(10) : No.l, 2 ; 8 Okg/T (##j^##) x 7= 5 6 OMcal/T

No.3 ; 7 8kg/T x 7= 5 4 6Mcal/T

(11) Iill«4-10^1PBW§,

(12) SS^tcWTV^o

(13) 0*^5©I#l:KUTIt A## <!: % &.

(14) No.l,2 # 80%, No.3 ^ 94%. 3 S7;McSmt*5 No.l,2 t No.3 &J2 : 1.

(15) &!ktP : 3. 3Nm3ZT (0.06-0.07GJZT).

a x - 7

(16) n-XXifcte, 6 2kg/S-T«, (8 0%#3-XX, 2 0%il^)

(17) : 2 5 KWZS-To : 0. 1 G J ZS-T(*mMl^jf*ffl)

£tt(D network : 8~13kg/cm2 * *, 280Go

(18) U 7;i/ • 70 —£E7 -3 - 1 t^fo

3. 2 0E$o v7 — 7 —

(1)

(2) No.l, 2 X-7-^^91@f*2 0 0 m20 & 180-200TZH <7)£M. MW

180/130=1.38o f 2 4 m. &$jSS 1.126~4.505rph

(3) No.3 3 0m2Tl 5 0 TZH„ 1

5m2^AA^(DftiSHUl 1 5m2. MW

150/115=1.3. y h CDfifiti. 1 0~1 5 mm.

(4) Xy>@^2. 8m

(5) n'$r§5 £ H No.l, 2 450mm, No.3 1.5m. n'Sfeti No.l, 2 H 3.2m. t? — y

— <Z)J8W No.l, 2 300mm, No.3 & 1.4m.

-37-

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2 OT/H 6. a&atBWL&W. '99 $7 8. SMSEnr-fftitlfcB«f*x*t:5$ —t:#SDb tctozt*

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75 Nm3/H • So 7 — 7—©18H2.5m. tf-bgli 21rru

(10) No.l, 2 Tti. ti-S&iSA^SK fflSli 7,500NmVH. tr-7-|°HE» 7,500rpm„

t—7—15~50Hz

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(NKK ffiU\1C0 No.5 CS«A>)=

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2001 $<oj@wc#&##a LT, No.2 $:#w&*ai:&#LT#mia'R<oeai-^

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(3) No.l 8JF© TRT : Sti"; ftiSEtm. Sit:*®. 3«JR9HS**B* ; 2,700kW.#. 4,oookw mmas.sookw. N0.2 8tp£4-¥750m3&6,

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-39-

7.2 T/H

QuicklimLime Stone

23 T/H

Anthracite

4.8 T/H

Hot Return

80 T/H213 T/H

Cooler

Hearth Layer

18 T/H

Product

185 T/H

Hot Screen

293 T/H

Materials

Return Fines

20 T/H

Hot Return

80 T/H

Sintering Machine

360 T/H

360 T/H

Mixer Moisture

®7-3-i &Bxm

-40-

¥£7-3-1

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W7-3-2

42

¥*7-3-3

43

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1.

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(2) mms. max. 83% min. 69%

(3) 21 6 m/sec

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(1) m&mz No. 3 #*S# (fiiix2i)

(2) 105 m2 x

(3) A°l/y h# 2, 500 mm

(4) m&mm 500 mm

(5) nvvhBS l■*r000

l. 52 m/min

(6) <y j > v-fcv 9 * s* No. mm 2^m#1 67. 57 79. 29

#2 64. 06 33. 2

#3 73. 04 82. 81

#5 107. 27 113. 62

#7 100. 92 97. 75

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#11 106.0 128. 85

#13 102. 83 66. 10

#14 101.56 101. 56

#15 157. 42 163. 13

#16 220.0 158. 20

m±r. ■c

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(6) 97,754 X5 Nm3/Hr(7) 180 - 200(8) 7“ y—ffiflXlMi 95,000 X5 Nm3/Hr(9) 365 mmH,0(10) 192.5 T/Hr(11) 733(12) 7 ~y 150 r ot (M)

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AC 380 V

AC 220 V

DC 220 V

DC 48 V

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(5) Actuator

i) E t) 6 kg/cm2

ii) iBS 30

iii) zK# 60 r

(6)

i) ff* 5 kg/cm2

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2. *3SM®c

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(4) as 40 kg/m2

(5) 200 kPa

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(4) 600 mm

(5) A6lz>y HiS l. 5 m/m in

(6) l&MIAPtfXS* 100 r

(7) 1450 mmH20

(8) 9, 500 NmVHr(at wet)

3. —7 —

(1) »-7-SS

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(4) 7-^hsj? 1200 mm

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(7) ^-7-SWxSS 150 ~ 350 r

(9) 7 — 7—7 7 >E/j 368. 5 mmH20

(10) 8 30 %

(11) 206. 5 T/Hr

(12) ?-7-8S£fi$ 760 r

(13) i7-7-S$£SS 150 r tiT (*H)

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CaO 214 ppm Cl 83 ppm

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50 Hz ±1%

sm

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AC 380 V (## 300kW RT)

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3. SBHiHtt

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S£5©itS>(25tl$V) Cps [kcal/kgC] 0. 172 0. 172 0. 172 0. 172

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3-tK¥ 152. 5 139. 5 28.6 1900 54. 3x 103

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#6$6SS-25'C T i -25 ra 676 676 642 702

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*&S£?a*-25t: T 1 -25 [1C] 710 710 677 736

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THE INTRODUCTION OF CHONGQING IRON AND STEEL (GROUP) CO, ITD.(CISC)

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Chongqing Iron and Steel (Group) Co., Ltd. (Hereinafter Referred to as CISC) is an extra-large Iron and Steel Complex in

China with a history of nearly 100 years of expansion. Competing in market economy, CISC moulds its own better enterprise image. Enjoying the trademark of “Three peaks" of its hot-rolled steel products, cisc is considered as a reliable, efficient and improving steel producer.

Located in the upper reach of Yangtze river and in the vicinities, CISC has access to mines of iron ore, dolomite ore, limestone ore, clay ore, also a full set of well-balanced production system including coke making, iron making, steel making and steel-rolling. At present, CISC possesses a comprehensive capacity of 1.5 million tonnes of steel production per annum.

CISC’s leading products are as follows:Hot-rolled steel plates, hot-rolled steel sheets, silicon-steel sheets, seamless steel tubes, wire rods, I-steel, channel

steel, angle steel, reinforced bar, lead-coated steel strips and galvanized strips. By means of these products, CISC holds its own market share throughout China, South East Asia, Europe and Africa.

CISC always attaches great importance to constructing spiritual and material civilization. With its 50,000 employees, CISC takes the road of being” Quality-oriented enterprise". Regarding quality and reputation of its own as the enterprise’s life, CISC consistently adheres to the internal quality inspection standard much stricter than required by those of the State, the MMI (Former Ministry of Metallurgical Industry) in each step from production, inspection to delivery. In addition, CISC has adopted updated and advanced technologies and techniques to develop new products to meet the needs of its customers. Owing to its perfect management system and high quality products in large quantity, CISC has been generally acknowledged as the quality-oriented and profitable enterprise" for 4 years successively from 1994 to 1997 by Chongqing Municipal Government. Since 1979, CISC’s products conformed to the internationally advanced Standard or World-Class Standard, have accounted for more than 80% of its total outputs. Among them, 34 kinds of products for 85 times have been awarded “Quality products" by the State, the MMI, Sichuan provincial government and/or Chongqing Municipal Government. Especially worthy to mention, 20g boiler plate and 16MnR pressure vessel plate were awarded “Golden medals", “Products exempted from inspection” by the State and the Ministry of Labour respectively; galvanized sheet, No. 18 mining stoop channel and No.6.5 flight for scraper conveyer have won silver medals of the State; shipbuilding plates have been certified by 8 classification societies of shipping such as IR, GL, ABS, NKK, BV, DNV, KR add CCS; after No.5 works of CISC receiving british(LR) certificate of ISQ9002 in the year 1996 and No.7 works (convert-continuous cast produce line) of CISC received LR Certificate of ISQ9002 in 1997, Chongqing Iron and Steel Co., Ltd., a subsidiary company which consists of the major production lines of CISC, also was certified to the british(LR) standard IS09002 on the 18th of Dec., 1998.

Being responsible for marketing affairs, the Sales and Marketing Department of CISC has regional offices in such big cities in China as Beijing, Shanghai, Xi’An, Kunming, Guiyang, Dalian, Shenyang, Urumchi, Lanzhou, Guangzhou, Zhuhai, Changsha, Lanjing, Jinan, Liuzhou and Chengdu etcs. Whenever you needs information about CISC’ products, what you need to do is to make a phone call; even more for your convenience, you may place an order for CISC’s rolled steel in your office.

CISC persists in the marketing policy:Consumers’ needs are what we pursues, we must focuses on improved performance and quality of service as well as

providing continuity of supply to our customers.Even if it is your first time to contact CISC, you will be satisfied with its excellent sales service, high quality products

and strict execution of contractsWhenever it is, wherever you are, please remember - CISC are ready to serve you with pleasure.

m$m( ii)CHONGQING IRON & STEEL (GROUP)CO. LTD. CHART OF ORGANIZATION STRUCTURE

I" ‘NOOING IRON AND STEEL (GROUP) CO . LTD

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Hengda Steel Co., Ltd.Chongqing Hengda Steel Co., Ltd. (No. 7 plant of CISC)

is the major steel plant. Its processes include the

pretreatment of molten iron, top-bottom multi-blowing

converting, molten steel refining ladle furnace and whole

continuous casting. The dynamic state of whole converting

process is controlled by computer. The techniques used in molten steel refine include alloy elements tuning (CAS-OB), argon blowing in ladle, wire feeding, etc; and the oxygen

volume controlling in molten steel with oxygen defining

instrument. For casting, the techniques of mold liquid level control and secondary cooling computer control are used.

Steel Making with Converters

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Hot Rolled Steel Plate MillChongqing Iron & Steel Co., Ltd. No.5 mill is one of the major bases producing medium-heavy plates in

China. The whole producing facilities & technologies(main equipment known as 2450mm rolling machine) have

achieved international advanced techinological level in the 1980’s. The products have more than 500 steel specifications and dozens of grades, and their thickness vary from 6mm to 40mm. The capacity per year is 600, 000-700,OOOmt. The mill has adopted IS09002 quality control system and won the LR certificate in 1996. In 1998, an environmental protection control system according to ISC14001 was set up. Main products of the mill contain: steel plate for pressure vessels, steel plate for boilers, steel plate for ship-building, low alloy steel plate

and carbon structural steel plate, etc. the quality of which has reached the internal and international advanced

level. Among them, 16MnR and 20g plates have won golden medals of the State separately due to the high

quality and also have become products exempt from inspection in China. The steel plates have won the approvement certificates by 8 classification societies: CCS, LR, GL, DNV, BV, ABS, NKK, KR. The products

have been widely used in fields of national defense, metallurgy, transportation, oil, chemical, construction, mechanical and power etc. Carbon structrural plates and hull structural plates have been exported to Japan, Hongkong, Taiwan and south-east-asian countries.

Graceful Plant Surroundings

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Section Steel MillIn the Section Steel Mill, there are three production lines. They are 0800mm large-

scale rolling mill, 0650/550mm medium-scale rolling mill, 0280mm rolling mill, and the

relative equipment. The main products are: heavy and medium plain steel channel, stoop channel for mining, flight steel for mine, flat steel for copperizing, flat steel for rail, section

steel for auto wheel felloe, bulb-flat steel, round bar for anchor, I-beam, angle steel,

round bar, reinforced bar, wire rod, round billet and other billets, etc. All these products are well and stable of mechanical property, and widely used in mining, rail, power industry, construction, bridge, petroleum chemical, machine made, etc. The No.18 channel for

mining and No.6.5 scraper section have been awarded the silver prize of state quality, and have come to be the first in mining machinery of China.

J"~E Plant Surroundings

The Working Site

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Iron Making PlantThere are three parts in the plant, namely material

preparation, sintering and iron making. The 1200 cubic

meters blast furnace without charging bell is the main

installation of this plant. The main products of this plant are

L04, LOS and L10 iron for steel making and Z14, Z18 iron

for casting. The grain slag is the main by-product.

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Coke Making PlantThe main production installation are four coke ovens and coal

moisture control. The plant imported the most advantage energy control

project from nippon steel, Japan. The main products of this plant are

metallurgical coke, industrial naphthalene, crude benzene, ammonium

sulphate and other chemical products.

til ft Coke TappingThe Newly Constructed Coke Ovens

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The Coal Moisture Control Installation- the Energy Saving and Environment Protection System from Nippon Steel, Japan

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Dongyuan Steel Co., Ltd.Chongqing Dongyuan Steel Co., Ltd. is one of the stock

listed and traded company in China. In the company, the

main plants are: silicon steel sheet plant, plating plant, cold-

rolled steel strip plant, ferroalloy plant. The main products are: hot-rolled silicon steel sheet, hot lead-plating steel sheet, etc. These two main products have won the silver medal of state on quality, and awarded the title of “high quality product” given by the Ministry of Metallurgical Industry of China, and

they are the ideal material for electrical machinery industry and for producing various impulsive and pressing container.

The Products

37MnS, 40Cr#iRe^^C##.

Steel Tube Co., Ltd.The main products of the Steel Tube Co., Ltd. are

different kinds of steel tubes. The types and sizes of its

products have reached to 2000, namely seamless steel tubes for low and middle pressure boilers, seamless steel

tubes for high pressure boiler and chemical fertilizer equipment, shaped seamless tubes, E2 bittern corrosion

resistant seamless steel tubes, seamless tubes for fluid

material transportation, steel tubes with flat heart, steel

and plastic compound tubes and 37MnS, 40Cr, and other

low alloy steel tubes.

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The Industrial Company of CISCThe Industrial Company is a enterprise focus on developing non-steel industry, mainly on the

so called 3rd industry business, with development of science and technology. It is a company complex

combining science, industry and trade activities. There are two main groups in the company, one is the 2nd industry-construction, installation, chemical industry, machining, metallurgical supplementary

material; the other is the 3rd industry-services like tourism, restaurant, hotel, trade business and auto maintenance.

The touism and restaurant businesses have grown very fast, and become a new force come

into life in Beijing, Northeast China, the Three Gorges area and Chongqing city. All these have

gradually formed a series of services including accommodation, travel, tourism and entertainment.

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The Tertiary Industry of CISC is Growing Vigorously

»LSi»tffliS)ila«£i£ GTlE$St|<K6i|EMfi|i*li$WThe Famous Yan Chuan Bean Curd Restaurant of The Goddess Peak Hotel of CISC Located in YuCISC Zhong District, Chongqing

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Product IntroductionCISC is one of the main iron & steel

production bases, its main products contain: heavy-, medium-plates, sheets, tubes, strips, heavy-, medium-, light sections of more than 100 of grades and ten thousands of specifications.

CISC has been adopting up-to-date techniques to develop new products. Further more, it can organize production in conformity with the requirements of customers. The quality control and inspection is even more strict than the standards of the state and the ministry.

2.1. MAIN MANUFACTURE PROCESS

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cooling bed straightening6= $ 550 high strength finish rolling hot drop saw

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(«g)THE INTRODUCTION OF CHONGQING IRON AND STEEL (GROUP) CO., ITD.(CISC)

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16MnR 20R 6-50 GB6654-199615MnR 15MnVNR 15CrMoR 6-3016MnDR 09Mn2VDR 6-32 GB3531-1996

GB3531-1996RB&09MnNiDR 6-32

16MnR, 15MnVR 20R 15MnVNR ISCrMoR 6-30 GB6654-1996

#BE*S5§fflW 16MnR 15MnVR 6-8 GB6654-1996SA-662GrB 6-32 ASMEMM^M*SA-662GrC

SA-516Gr60

SA-516Gr70

SA-515Gr60

SA-515Gr70

20g 16Mng 15MnVg 6-50 GB713-199715MnVg 6-30A B D 6-32 LR> ABS,

BV, NK, KR, GL, DNV#%)A32 D32 A36 D36 6-3241OB 490B 6-32 CCSEfE410FG 490FG 6-32 LRETb

16Mnq 16q 6-45 YB(T) 10-8115MnVq 6-30

15MnVnq 6-28

16MnL 16MnREL 09MnREL 6-12 GB3273-89Q235A Q235B Q235C Q235D Q255A

Q255B#6-60 GB3274-88

16Mn 12Mn 15MnV 12MnV# 6-32 GB1591-8815MnVN 6-28Q345A Q345B Q345C Q345D Q295A,

Q295B#6-60 GB/T1591-94

10# ~45# 6-32 GB711-88#.tM50# -60# 6-30

30Mn - 65Mn 8-25

QJ50 QJ56 WT60R 6-25

rfflw 24Mn2 27SiMn 6-20

20Cr 40Cr 15Cr 12CrMo 15CrMo

20CrMo

6-30

35CrMo 6-25

09CuPCrNiA 6-16 GB4171-8420HP 12MnHP ISMnHP 16MnHP 6-12 GB6653-86ffl^W*iT^GB6653-94(tijS

MAIN PRODUCTS OF CISC

1.STEEL PLATES

steel plates for pressure vessels 16MnR 20R15MnVR 15MnVNR 15CrMoR

6-50mm GB6654-1996

steel plates for low temperature 16MnDR 09Mn2VDR 6-32mm GB3531-1996pressure vessel 09MnNiDR GB3531-1996

plus agreementsteel plates for medium temperature 16MnR, 15MnVR 20R 6-30 GB6654-1996pressure vessel ISMnVNR 15CrMoRlayered steel plates for pressure vessel 16MnR 15MnVR 6-8 GB6654-1996ASME steel plates for pressure vessel SA-662GrB 6-32 ASME standard and

technical agreementSA-662GrCSA-516Gr60SA-516Gr70SA-515Gr60SA-515Gr70

steel plates for boilers 20g 16Mng ISMnVg 6-50mm GB713-1997ISMnVg 6-30mm

carbon structural steel plates for ship- A,B,D 6-32mm As per CCS,ABS,LR,building KR,BV,NK,GL,DNV etchigh strength steel plates for shipbuilding

A32 D32 A36 D36 6-32mm

steel plates for boilers and pressure 41OB 490B 6-32mm CCS standard LRvessels of ships 410FG 490FG standardsteel plates for bridges 16Mnq 16q 6-45mm YB(T)10-81

15Mnq 6-30mmISMnVNq 6-28mm

hot-rolled steel plates for automobile frames 16MnL 16MnREL 09MnREL 6-12mm GB3273-89hot-rolled carbon structural Q235A Q235B Q235C Q235D 6-60mm GB3274-88steel plates Q255A Q255B ETC.low-alloyed quality carbon structural 16Mn, 12Mn, 15MnV, 12MnV 6-32mm GB1591-88steel plates ISMnVN 6-28mm GB/T1591-94

Q345A,B,C,D Q295A, B etc. 8-60mmhot-rolled quality carbon structural 10#-45# 6-32mm Gb711-88 orsteel plates 50#-60# 6-30mm agreement

30Mn-65Mn 6-60mmhigh strength steel plates for automobile and engeneering machinary

QJ50 QJ56 WT60R 6-25mm technique agreement

steel plates for mining 24Mn2K 27SiMn 6-20mm technique agreementalloy structural steel plates 20Cr 40Cr 15Cr 12CrMo 6-30mm technique agreement

ISCrMo 20CrMo 6-30mm35VrMo 6-25mm

superior atmospheric corrosion risisting structural steel plates

09VuPCrNiA 6-16mm GB4171-84

steel plates for welding-gas cylinders 20HP 12MnHP 15MnHP 16MnHP GB6653-86; requiredas GB6653-94

THE INTRODUCTION OF CHONGQING IRON AND STEEL (GROUP) CO, ITD.(CISC)

Q235x 16Mnx Q345 16# x 20#bx 22#b GB/T14292-93GB706-88

Q235, Q345x 16Mn 12#x 14#bx 16#, 18#, 20#a, 25#bx 28#b GB/T14292-93GB707-88

nm Q235x Q345x 16Mn 7.5# x 9# x 10#x 11#, 12.5# x 14# x 16# GB/T14292-93GB9787-88

M540 M15x M18x E19x E22, M22, 22###, 23# GB/T3414-94rmzmm M540 6.5# GB/T3414-94

12LW15LW

5.5F, 7.0x 7.00Tx 8.0, 8.00Vx 8.5 YB/T5227-93GGJSZ06-98

Mm 16Mnq A, B A32, D32 10#x 12# x 14# x 16# x 18# x 20# x 22# x 26# x GB9945-88Q345Ex A36x D36 27# x 28# x 30# x 32# x 34# x 37# x 40# x 43# EN10067AM1-AM3 U1-U3NVK1~ NVK3

012- O100 CCS, LSDNV$0,#fS

Fllx F18 25 x 130 GJB1458-92(@m) 10# -45# < 0120 GB699-88

YB/T5222-93GB702-86

12# -20# 160 x 160, 185 x 185 GB699-88YB/T004-91

m$cm%5 20MnSi Ol2 - 040 GB1499-91DR 10.3 x 240 x 1095 9.8 x 240x 1030 YB/T003-91Q235B 06.5, 08.0 GB701-91Q215-Q235(F) 43, 50, 60, 75Kg/m YB(T)64-87Q215-Q235(F) YB(T)64-87

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DR 0.5 x 1000 x 2000 GB5212mmmmmimmfa Q195-Q345 0.75-3.00 x 1000 x 2000 GB912

GB159116MnHP 1.5-3.0 x 1000 x 2000 GB6653

mm# fomm. 09CupCrNiA 1.0-3.0 x 1000 x 2000 GB417108AL 0.8-1.2 x 1000 x 1600-2000 GB506508AL, Q195 <1.5 x <1000 x L GB2515

mimft 08AL, Q195 0.25-1.20 x 600 xL GB716GB3526

Ex me

20G, 25MnG 076-020 x 2.0-6.0 GB531012CrlMoVG GB647910, 20# 076- 020 x 2.0-6.0 GB308710-45# 076-020 x 2.0-6.0 GB8162

E2m<g E2 076-020 x 2.0-6.0 JT/CG35-3909CupCrNiA 076- 020 x 2.0-6.0 JT/CG21-9012CrMo, 15CrMo 076-020 x 2.0-6.0 GB9948

2.SECTIONS

I-beam Q235 16Mn Q345 16# 20#b 22#b GB/T14292-93GB706-88

channel Q235 Q345 16Mn 12# 14#b 16# 18# 20#a 25#b 28#b GB/T14292-93GB707-88

steel angles Q235 Q345 16Mn 7.5# 9# 10# 11# 12.5# 14# 16# GB/T14292-93GB707-88

stoop channel for mining M540 M15 M18 E19 E22 M22 22# single chain, 23# GB/T3414-94scrap steel for mining M540 6.5# GB/T3414-94hot rolled steel sections for 12LW 5.5F 7.0 7.00T 8.0 8.00V 8.5 YB/T5527-93auto wheel felloe 15LW GGHSZ06-98bulb flat steel 16Mnq A, B A32 D32 10# 12# 14# 16# 18# 20# 22# 26# 27# GB9945-88

Q345E A36 D36 28# 30# 32# 34# 37# 40# 43# EN10067round bar for anchor chain AM1-AM3, U1-U3,

NVK1-NVK3D12-100MM CCS, LR,

DNV etcflat steel bar for copperizing FI 1 F18 25 x 130MM GIB 1458-92round quality carbonstructural steel bars

10#-45# <=d 120mm GB699-88YB/T5222-93GB702-86

steel billets for tube rolling 12#-20# 160 x 160mm185 x 185mm

GB699-88YB/T004-91

steel reinforce bar 20MnSi dl2-d40mm GB1499-91Si-steel billets DR 10.3 x 240 x 1095mm, 9.8 x 240 x 1030mm YB/T003-91wire coil Q235b D6.5mm D8.0mm GB701-91hot rolled tie plates for rail Q215-Q235(F) 43, 50, 60, 75KG/M YB(T)64-87steel assembly for rail Q215-Q235(F) 43, 50, 60, 75KG/M YB(T)64-87

3.STEEL SHEETS AND STRIPS

hot rolled Si-steel sheets DR 0.5 x 1000 x 2000MM GB5215hot tolled carbon structural steel sheets Q195-Q345 0.75-3.0 x 1000 x 2000MM GB912steel sheets for welding gas container 16MnHP GB1591hot rolled atmospheric corrosion resistingstructural steel sheets

09CupCrNiA 1.5-3.0 x 1000 x 2000MM1.0-3.0 x 1000 x 2000MM

GB6653GB4171

hot-dip lead steel sheets 08A1 0.8-1.2 x 1000 x 1600-2000MM GB5065zinc galvanized steel sheets 08A1, Q195 <1.5 x <1000XL GB2515cold rolled steel strips 08A1, Q195 0.25-1.2 x 600 xL GB716

GB3526

4.STEEL TUBES

steel tubes for high pressure boiler 20G 25MnG D20-76 x 2.0-6.0MM GB531012CrlMoVG GB6479

steel tubes for low and medium pressure boiler 10# 20# D20-76 x 2.0-6.0MM GB3087carbon structural steel tubes 10-45# D20-76 x 2.0-6.0MM GB8162E2 steel tube E2 D20-76 x 2.0-6.0MM JT/CG35-39atmospheric corrosion risisting structural steel tubes 09CupNiA D20-76 x 2.0-6.0MM JT/CG21-90alloy structural steel tubes 12CrMo 15CrMo D20-76 x 2.0-6.0MM GB9948

PREFACE

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The construction and development of Jiuquan Iron and Steel Company is a very hard pioneering and developing history. It started with blood and tears and was written with warm sweat. It has

made progress against setback and it is splendid in success......From August 1958 to present, JISCO has been as firm as a rock in

rain and wind for 40 years and it is unswerving in eventful years. In the first twenty years, JISCO's people were jubilant with bitterness from its spectaculer laying down of foundation to a greater, faster, better and more economical construction. Although JISCO's project now started, then stopped, JISCO was still pregnant with hope in hopelessness. "Arduous pioneering, indomitable, bold in devotion and opening up to make progress" is a spirit of enterprise, Ties ban spirit that JISCO people made with industrious ness and intelligence. It is the very spirit that underwent trials, surmounted difficulties and tided over crisis.

In the second twenty years, stimulated by the spirit of the third Plenary Session of the Eleventh Central Committee of the Chinese Communist Party, JISCO people emancipate the mind to hold opportunities and change the idea so as to strive for development. They hold high the banner of Deng Xiaoping Theory and stress its management to improve the qualtiy of products, pay special attention to science and technology to raise efficiency, stress the variety of products to scramble for markets and improve its service to go up to a higher level. All this makes JISCO a pearl of northwest in iron and steel industry and shine brilliantly.

JISCO has pushed forward against enormous difficulties and adverse natural environment and its growth has been more closely related with concern, support and assistance from higher leaders and brother units. At the time of the 40th anniversary of the founding of JISCO, we'd like to take this opportunity to edit and print this album of pictures. It shall be used to sincerely pay our respects to JISCO's new and old builders and to the friends who have been concerned with and supported JISCO, and also we'd like to provide more colleagues and public figures from various circles with information about JISCO. Let's advance together hand in hand and create a more bright future of the northwest iron and steel undertakings.

Manager Ma Honglie Secretary Ma Zhongpu

& n m a INTRODUCTION<E> INTRODUCTIONf] « « <S>

JISCO's ks Proper

JIUQUAN IRON AND STEEL COMPANY

Production Process Flowsheet of JISCO

i%%hSintering

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High speed wire rod mill

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reversing mill

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JISCO now owns three 130m2 sintering machines and four 250m1 shaft kilns. No.3 sintering machine is the first acid globule machine in the country. It has formed a production scale of 2,850,000 tons of sintered ore and 200,000 tons of primary lime. JISCO

has leaped forward among the first three places in terms of the major technical-economical indices in the national same trade. Some advanced techniques are adopted in production technology of sintering, such as new lighter, water seal zipper, electrostatic dust remover and grate-layer material, which produces high qualtiy product and is at the same time beneficial to environmental protection.

# . SINTERING

■ftS-Ut&'J'KBUMiThe first acid globule sintering machine in the country

m »»■!•£*] JIUQUAN1HON AND STEEL COMPANY

m SINTERING

=amom2re6«6No. 1 and No.2 sintering machines with 130m2 eachseemsElectrostatic cleanerEREWhite lime kiln

JIUQUAN IKON AND STEEL COMPANY.y* f — *»• • - - • - ■ -»U- «

m vc COKING

M itCaking

40

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Now there are three coke ovens in JISCO, of which the No. 1 and No.2 are 58-1 coke ovens, and the No.3 is JN60-6 coke oven, The technical equipment of the No.3 coke oven is of advanced national level in the nineties. The annual output of three coke ovens is

1,400,000 tons of coke, which is mainly used for iron—making and also supplied in the northwest

The three coke ovens are equipped with the chemicals reclaiming system and refining system, etc., which can supply industrial and civil gas. There are over 50 kinds of coal chemicals, which are sold all over the country and partly exported. The products are very popular to the consumers.

JIUQUAN IRON AND STEEL COMPANY —> ■ Oil? *#- . - -

Ire nmaking

® . ■H®. IRONMAKING

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i,804m3. z%S«ms«^750m3, 9iefM^E$E150 S8E89

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B-. ZMS«% SS3SBSE®SWE@VJ\S«. $E^■10 mm.

JISCO now owns two blast furnaces (B.F.). The No.l B.F. after overhaul and revamping is 1,804m3 in effective volume. Its technical equipment has reached the advanced national level of large B.F. The No.2 B.F. is 750m3 in inner volume. At present, JISCO has

formed a production capacity of 1,500,000 tons of pig-iron. The two blast furnaces are equipped with coal jetting systems. Moreover, the No.l B.F. is equipped with power generating facility by using the surplus pressure of . blast furnace gas, whose installed capacity is 4,500kW. The steel iron and foundry iron it manufactured are quality products in Gansu Province.

Apart from the two blast furnaces, there are three small blast fur-. naces in Hexibu ironworks of JISCO, whose annual output is 100,000 tons of pig-iron.

%***&# JIUQUAN IRON AND STEEL COMPANY

IRONMAKING

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mm. 220x (950. 1050. 1350) mm t6t$. SJl^Itl

a. a«a. *?«m mm. aaa. a* m. emm. stissa. ^SBaamnawa.

JISCO now owns three volume—enlarged 30—ton basic oxygen furnaces, two 600-ton mixer furnaces, two refining furnaces, two R7.5m four-strand billet concasters, one R6m four—strand billet concaster and two R7.5m slab casters, etc. At present, JISCO has formed

a production capacity of 1,500,000 tons of steelJISCO mainly manufactures billet with 150x 150mm and slab with

160x (950,1050,1350)mm and 220x (950, 1050, 1350)mm. Moreover, plain carbon steel, high carbon steel, medium carbon steel, steel for welding rod, steel for welding wire, cold forging steel, bridge steel, boiler steel, pipeline steel, steel for pressure vessel, shipbuilding steel and others are produced in batches. All the steel grades are produced according to the international standard.

m STEEL ROLLING

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48

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75mm 758£tB 01 6~ 25mm

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90*/%), g(bfsie««. ^*§a, ifttfl. mat*. &mmm. $g£E 05.5-1 4mm 06- 1 2mm 83EE

mm, eb^s#. sb*MEfflti§s.1 998 £f, cp®® 2800mm QEqliSSÎStSIbEeE. ^

sastezmsoaig. mcp. SIE 7BH5 ABB &S]a9S®§ifi1tbfflSbf6Mgfl§» ItTSE, 3IS735E DAVY SElBg AGC ÊfiMS CLECIM &

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There are five steel rolling mills in JISCO. The major products are high-speed wire rod and hot-rolled plate. JISCO also produces plain wire rod of dia.6.5mm, dia.Smm, and dia.IOmm, 60mm and 75mm billet, hot—rolled smooth bar and hot—rolled reinforced bar of

dia.IOmm to dia.25mm.In 1988, the complete equipment of high speed wire rod mill was in

troduced from Mannesmann Demag Sack Co., Germany and all the electrical equipment from Asea Co., Sweden, with which JISCO newly built a No.2 rolling mill with annual designed capacity of 400,000 tons. The designed delivery speed of the mill is 117m / s and the finishing speed is 90m / s, which can roll plain carbon steel, medium carbon steel, steel for welding rod, cold—forging steel and structural steel etc. The No.2 rolling mill mainly produces plain wire rod of dia.5.5mm to dia.Mmm and reinforced wire rod of dia.6mm to dia. 12mm. The products have won the title of quality products in Gansu Province and Ministry of Metallurgical Industry. The quality of products reaches the advanced world level.

2800mm four-high reversing plate rolling mill of JISCO is to be put into production in 1998. The annual designed capacity is 500,000 tons. The technical installations and equipment reaches the advanced international level in the nineties, in which the primary automation and rolling process automation system was introduced from ABB Company, Spain, AGC system from DAVY Company, UK, accelerated cooling system from CLECIM Company, France and all the technology of double-side trimmer from SMS Company, Germany, etc. The main products are plain carbon steel plate, High-quality carbon structural plate, low-alloy plate, boiler plate, steel plate for pressure vessel, bridge plate, ship building plate and pipe line plate etc.

asm*#Hydraulic jet descaler

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x[Tt] cp, a*ib«./U ameEfo-*a«isss®a$ (trd «■. «a$s«sasi7.65gm

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RE®±ES&£EE£E- 1S««E. EE- SEfflBJgse^. ####%###. s. s^ee. ribs. SE«$sm$ffla«@E. mm^E. §*«®e. jr«s»tk m.

JISCO's power supply mainly relies on a thermal power plant, a power generating plant and a gas supply plant. The thermal power plant possesses three stove blowers, six boilers, six turbogenerator sets and one generating facility (TRT) by using surplus pressure of B.F.

gas. And now the total generating capacity has amounted to 176,500IcW.The power generating plant is equipped with a program-controlled

switchboard for 7,000 telephones. The communication line reaches 365 km. Besides, there are 2,832 program—controlled telephones, which can be used to get in touch with big and medium cities at home and abroad. Moreover, the plant provides water and power for the production and living of JISCO.

The gas supply plant mainly produces and provides oxygen, nitrogen, argon and compressed air for metallurgical works and sells liquid and gasified oxygen, nitrogen and argon. Furthermore, the plant supplies B.F. gas. coke oven gas, converter gas, steam and hot water that metallurgical works and living require.

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sa. aa> bj$. t6t$.M- b«. n»s@. wmm* x$#a, a%a.

iffl+aiEESEe- saasatsisaa. m#ma^ m. n<p, iissee- #a&a, sem. ym&m#. 9$. =?s. 1 mm> )$ir> -ma, isama^gj^as. emu*###. #&#*«#*#*"QE^SKStES”-. =##. BS^SfflaE-E7XVE55tt¥MS?fS88%l^J:, SWEffitt^iS 60 %J^±, 1992fg

51996 s, ism 5 ^gr^BEissfTBitetm

The main products of JISCO are pig-iron, ingot, billet, slab, high speed wire rod, steel plate, bar steel, reinforced bar, steel for welding rod, steel for welding wire, high carbon steel, special steel and coke—chemicals etc. over 100 kinds.

JISCO lays stress on the quality of products extremely. All the products are produced strictly in compliance with the national and ministerial standards. 15 kinds of products such as pig iron for foundry, pig iron for steelmaking, concasted billet, twist-free controlled cooling hot rolled wire rod of plain low-carbon steel, that of quality low-carbon steel, pure benzene, toluene, xylene, industrial naphthalene, coal pitch, anthracene oil and metallurgy coke have won the title of products of famous brand respectively in Gansu Province and Ministry of Metallurgical Industry. Low-carbon wire rod for drawing wire and carbon wire rod for welding rod have won a first rate prize and a second rate prize for new quality products individually in Gansu Province. The ratio of products with the advanced international level and general international level keeps over 88% all the year round. The ratio of famous brand products comes to over 60%. JISCO appeared on the honour roll of all China quality inspecting campaign for five years in a row from 1992 to 1996.

i 74

£ $ £ MAIN PRODUCTS

• esse

iB^M$EtE#(NEDO) HK»*-fe>^-OS'fnr?rSltTTSV^

SB 03 (3987) 9 4 6 6

Fax 03(3987)5103

1999 nendo green helmet jigyo (C - OSTI.GOV

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