01.Project feasibility report - Environmental Clearance

1

PRE FEASIBILITY REPORT

FOR

PROPOSED BULK DRUGS AND BULK DRUG INTERMEDIATES

MANUFACTURING PLANT IN EXISTING PREMISES

of

M/s. SWARAJ LIFE SCIENCES

Plot No. 906/18, GIDC Industrial Estate,

Panoli-394 116, Tal: Ankleshwar,

Dist: Bharuch, Gujarat

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CONTENTS

Sr.

No.

Description Page No.

1. Executive Summary 3

2. Introduction of the Project/Background information 7

3. Project Description 9

4. Site Analysis 14

5. Planning Brief 15

6. Proposed Infrastructure 15

7. Rehabilitation and resettlement (R & R) Plan 17

8. Project Schedule & Cost Estimates 17

9. Analysis of Proposal (Final Recommendations) 17

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1.0 EXECUTIVE SUMMARY

1.1 Company Profile

Introduction

M/s. Swaraj Life Sciences proposes Bulk Drugs and Bulk Drug Intermediates manufacturing

plant at Plot No. 906/18, GIDC Industrial Estate, Panoli-394116, Dist: Bharuch, GUJARAT.

1.2 Project Details

SR.

NO.

PRODUCTS PRODUCTION CAPACITY (MT/MONTH)

EXISTING PROPOSED

EXPANSION

TOTAL

1 Sodium Thiosulphate 60 -- 60

2 Soidum Sulfite

3 Sodium Bisulfite

4 Potassium Chloride

5 Sodium Acetate

6 Recovered Piperazine Anhydrous 10 -- 10

7 Lamotrigine & Intermediates -- 5 5

8 Citrizine Dihydrochloride &

Intermediates

9 Levocitrizine & Intermediates

10 Clopidogrel Bisulphate & Intermediates

11 Glimepiride & Intermediates

12 Sodium Valporate & Intermediates

13 Riboflavine B2 Phosphate &

Intermediates

14 Fenofibarte & Intermediates

15 Diclofenac Sodium & Intermediates

16 Aceclofenac & Intermediates

17 Dexametharan & Intermediates

18 Tramadol & Intermediates

19 Atorvastatin & Intermediates

20 Pregabaline & Intermediates

Total 70 5 75

4

1.3 Green Belt Development

Company has developed green belt within the factory and on periphery of the factory. In addition to

this, majority of the vacant land shall be planted with trees, shrubs and grasses.

1.4 Power & Fuel Requirement

Power requirement:

100 KVA (Existing)

150 KVA (Additional)

D.G. Set (100 KVA) will be kept for emergency power back up

Source: DGVCL

Fuel Requirement:

Natural Gas: 200 M3/Hr (Existing)

Agro waste: 4 MT/Day (Additional)

HSD: 15 Liter/Hr (Additional)

1.5 Water Requirement and Wastewater Generation & Treatment

Source of water will be met through GIDC Water Supply. Total water requirement will be 24

m3/day). Total 7.27 m3/day (5.67 m

3/day Industrial + 1.6 m

3/day domestic) of effluent shall be

generated, 5 m3/day = low COD stream will be treated in ETP then sent it to CETP, Panoli for further

treatment and disposal and 0.67 m3/day = High COD & High TDS stream will be neutralized & then

sent to Common Spray Dryer for further treatment & disposal.

1.6 Air Pollution Source and Control Management

The source of air pollution due to the project will be Flue gas emission & Process Vents.

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DETAILS OF PROCESS VENT AND BOILER STACK

PARTICULARS FUEL Fuel Quantity Stack

height

Emission

Norms

APCM

Existing scenario

Boiler (1000

kg/hr)

Natural Gas 200 SCM/Day 11 M PM<150 mg/Nm3

SO2< 100 PPM

NOX< 50 PPM

--

Proposed Scenario after expansion (Flue Gas Emission)

Boiler (1500

kg/hr)

Agro Waste 2 MT/Day 30 M PM<150 mg/Nm3

SO2< 100 PPM

NOX< 50 PPM

Cyclone

Separator

With Bag

Filter

TFH (2 lakh

kcal/hr)

Agro Waste 2 MT/Day 30 M

D.G. Set (100

KVA)

Diesel 15 Lit/Hr 11 M PM<150 mg/Nm3

SO2< 100 PPM

NOX< 50 PPM

--

Proposed Scenario (Process Gas Emission)

Process Vent* -- -- 11M HCL < 20 mg/Nm3 Two Stage

Scrubber

Process Vent* -- -- 11M SO2 < 40 mg/Nm3 Two Stage

Scrubber

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1.7 Hazardous Waste Management

TYPE OF WASTE &

CATEGORY

SOURCE EXISTING Additional

Total DISPOSAL METHOD

ETP SLUDGE

(Cat. 35.3)

ETP --

2 MT/Month

2 MT/Month COLLECTION, STORAGE,

TRANSPORTATION AND

DISPOSE TO TSDF OF M/S.

PSWML, PANOLI OR M/S.

SEPPL, BHARUCH

DISCARDED DRUMS

/CONTAINERS

(CAT. 33.1)

PROCESS 100

NOS/MONTH

50

NOS/MONTH

150

NOS/MONTH

COLLECTION, STORAGE,

TRANSPORTATION,

DECONTAMINATION &

DISPOSAL BY SELLING TO

REGISTERED RECYCLER

DISCARDED LINER/BAG

(CAT. 33.1)

PROCESS 500

NOS/MONTH

100

NOS/MONTH

600

NOS/MONTH

DISTILLATION RESIDUE

(CAT. 28.1)

DISTILLATION -- 1

MT/MONTH

1 MT/MONTH COLLECTION, STORAGE,

TRANSPORTATION AND

DISPOSE TO COMMON

INCINERATION SITE OR CO-

PROCESSING IN CEMENT

INDUSTRIES

PIPERAZINE ML PROCESS -- 20

MT/MONTH

20

MT/MONTH

COLLECTION, STORAGE

AND RECOVERED IN

PREMISE

SULPHURIC ACID PROCESS -- 7

MT/MONTH

7

MT/MONTH


TRANSPORTATION AND

SELL TO END USER

SPENT CATALYST (CAT.

28.2)

PROCESS -- 0.5

MT/MONTH

0.5

MT/MONTH


TRANSPORTATION AND

SEND TO RECYCLER

SPENT CARBON (CAT.

28.3)

PROCESS -- 0.5

MT/MONTH

0.5

MT/MONTH


TRANSPORTATION AND

DISPOSE TO COMMON

INCINERATION SITE OR CO-

PROCESSING IN CEMENT

INDUSTRIES

USED OIL (CAT. 5.1) PROCESS 20

LITERS/YEAR

30

LITERS/YEAR

50

LITERS/YEAR


TRANSPORTATION,

DISPOSAL BY SELLING TO

REGISTERED RECYCLER OR

RE-USE AS LUBRICANT

PROCESS WASTE (CAT-

26.1)

PROCESS 3

MT/MONTH

-- 3 MT/MONTH COLLECTION, STORAGE,

TRANSPORTATION AND

DISPOSAL AT TSDF SITE OF

M/S. PSWML, PANOLI OR

M/S. SEPPL, BHARUCH.

CAUSTIC LYE (HYDRIDE)

(CAT-B14)

PROCESS 40

MT/MONTH

-- 40

MT/MONTH


TRANSPORTATION AND

SELL TO END USER

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2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy of mining

lease/letter of intent should be given.

Identification of the project

Proposed Bulk Drugs and Bulk Drug Intermediates manufacturing plant in Existing plant

Identification of the project proponent

Presently following are the Partners of the company:-

1. Mrs. Shilpaben Pankajbhai Mangroliya

2. Mrs. Rashmitaben Kamleshbhai Savaliya

3. Mrs. Sonalben Vipulbhai Mangroliya

4. Mrs. Alpaben Dharmeshbhai Savaliya

2.2 Brief description of nature of the Project


2.3 Need for the project and its importance to the country and or region

The objective is to be achieved by:

• Consolidating Business.

• By constantly upgrading the product range.

• Continuously reducing the Costs & improving Quality.

• To generate local employment

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders, we have

found that there is a big potential for the range of the products we are planning. These products will

be an addition to the current range of our products.

2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials and the non availability of some materials, we

will have to import some of the key raw materials as they are not available indigenously. This will

make us very competitive against imported finished products and we will be able to increase the

export of our finished products.

2.6 Export possibility

There is export potential of our proposed products.

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2.7 Domestic/Export Markets

There is export potential as well as demand in local market.

2.8 Employment Generation (Direct and Indirect) due to project.

Employment would be as per prevailing norms of state government for skilled and unskilled people

for the proposed expansion project.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.


Category: A-5(f)

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3.2 Location (map showing general location, specific location and project boundary & project site

layout) with coordinates.

Map showing general location

10

Layout

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3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly

the environmental considerations gone into should be highlighted.

Major factors involved in the selection of site are listed below:

• Existing & operational unit

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power evacuation facilities

• Availability of water for industrial use

Modern infrastructure support and amenities at par with industrial estates in other global markets,

including:

� Efficient transport facilities within the industrial estate and to & fro the city area.

� Environment-friendly zone.

� Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Annexure-I of Form-I.

3.5 Project Description with process details (a schematic diagram/flow chart showing the project

layout, components of the project etc. should be given)

Please refer Annexure-III in Form-I.

3.6 Raw material required along with estimated quantity, likely source, marketing area of final

products. Mode of transport of raw materials and finished products.

Please refer Annexure-I in Form-I

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly

outlined.

Company will explore the possibility of reuse.

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3.8 Availability of water its source, energy/power requirement and source should be given.

Power & Fuel Requirement

Power requirement:

100 KVA (Existing)



Source: DGVCL

Fuel Requirement:

Natural Gas: 200 M3/Hr (Existing)

Agro waste: 4 MT/Day (Additional)

HSD : 15 Liter/Hr (Additional)

Water Source

The entire water requirement will be met through GIDC Water Supply.

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Liquid Waste:

Source of water will be met through GIDC Water Supply. Total water requirement will be 24

m3/day). Total 7.27 m3/day (5.67 m

3/day Industrial + 1.6 m

3/day domestic) of effluent shall be

generated, 5 m3/day = low COD stream will be treated in ETP then sent it to CETP, Panoli for further

treatment & disposal and 0.67 m3/day = High COD & High TDS stream will be neutralized & then sent

to Common Spray Dryer for further treatment & disposal.

Solid Waste:

Please Annexure- VI in Form-I.

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3.10 Schematic representations of the feasibility drawing which give information of EIA purpose.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC

STATUS & BASIC AMENITIES. SITE VISITS BY AND

INTERVIEWS WITH LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED

EXPANSION PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE

MANAGEMENT, GREEN BELT DEVELOPMENT

MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

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4.0 Site Analysis

4.1 Connectivity

• Site is very well connected by road & rail

• Availability of power evacuation facilities

• Availability of water for industrial use

4.2 Land Form, Land Use and Land Ownership

It will be incorporated in EIA Studies.

4.3 Topography (along with map)

We will incorporate topography in EIA Studies.

4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area

under CRZ)), shortest distances from the periphery of the project to periphery of the forests,

national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the

river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be

given.


4.5 Existing Infrastructure

Existing Infrastructures facilities are listed below:

Site is very well connected by road

Proximity to Raw Material suppliers

Availability of CETP and common TSDF in the estate

Availability of sufficient land free form cultivation.

Availability of power evacuation facilities

4.6 Soil Classification


4.7 Climatic data from secondary sources.

Primary source: our own weather station & Secondary Sources: Indian Meteorological Department,

Ahmedabad.

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4.8 Social infrastructure available.

Depending on the growth of the company the required social infrastructure will be provided.

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification.

Type of Industry: Proposed bulk drugs and bulk drug intermediates manufacturing plant in Existing

Premises

5.2 Population Projection


5.3 Land use planning (breakup along with green belt etc.)

Plot Area: 1,315 m2

Total Plant area: 300 m2

Administration Building: 100 m2

Total Utility Area: 200 m2

ETP Area: 100 m2

Raw Material and Product storage area: 200 m2

Green belt area: 150 m2

Open & Road Area: 265 m2

5.4 Assessment of Infrastructure Demand (Physical & Social)


5.5 Amenities/Facilities


6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)

Processing Area (Processing Zone, ETP Area and Utility Area): 600 m2

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6.2 Residential Area (Non Processing Area)

Non Processing Area (Green belt, Raw material storage area, Finished storage area, road, Open

Area): 715 m2

6.3 Green Belt

Company has developed green belt within the factory and on periphery of the factory. In addition to

this, majority of the vacant land shall be planted with trees, shrubs and grasses.

6.4 Social Infrastructure

Depending on the growth of the company the required social infrastructure will be provided.

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Site is very well connected by road & railway.

6.6 Drinking water Management (Source & Supply of water)

Water requirement will be met through GIDC Water Supply

6.7 Sewerage System

Sewage pipes are laid in entire company for the removal and disposal of mainly non-harmful liquid

wastes from the offices, canteen and domestic waste coming from different sections. These liquid

wastes is treated and disposed by septic tank and soak pit.

6.8 Solid Waste Management

Please refer Section 1.7, Page No. 7 in Pre-Feasibility Report.

6.9 Power Requirement & Supply/Source

Power requirement:

100 KVA (Existing)



Source: DGVCL

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7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home ousters,

land ousters and landless laborers (a brief outline to be given)

There is no habitation on the proposed expansion project area and it is industrial land which is

purchased by company for development of Company, so that R & R policy is not applicable to this

project. There shall be no displacement of any population in project area.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for the project

to be given).

We shall start construction after getting environmental clearance. We shall start production upon

making application for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the project.

Total costs of the project will Rs. 2.5 Crore. Capital cost of air & water pollution control system and

environmental monitoring equipments will be Rs. 40 Lakhs.

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people including

tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and unskilled

people for the proposed project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made to

villagers for help for creation of facilities related to health, education, etc.

01.Project feasibility report - Environmental Clearance

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