Environmental Clearance - UPL

Compliance Report for the Period: - October-19 to March-20

Environmental Clearance No.: J-11011/32/2007-IA-II(I) dated 23.07.2007 Issued by Ministry of Environment & Forests, New Delhi, For expansion project of Existing

Pesticides Unit at Plot no. 3-11, GIDC Industrial Estate, Vapi, Dist. – Valsad, Gujarat

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Sr. No Condition Compliance

2 The Ministry of Environment & Forests has examined the proposal. It is noted that the proposal is to expand the existing Pesticides Unit at plot 3-11, GIDC, Vapi, Gujarat. The cost of the expansion is Rs. 37.70 Crores out which cost for environment management will be Rs. 04.00 Crores. The land area is 58,101 sq m out of which built up area is 49,068 sq m. Area required for expansion is 733.6 sq m which will be within the existing buildings only. Out of this, area under Green belt is 3000 sq m. River Damanganga is at 1.5 km and River Kolak is at 7 km from the site. The project does not involve an eco-sensitive zone in 7 km area of the site. The following changes in existing Product Mix and final quantities will be as follows:

Complied. The copy of granted Environmental Clearance is Enclosed as Annexure 1 (A).

Sr No Products Existing (A) MTM

Proposed Expansion (B) MTM

Capacity After Expansion

(A)+(B)=(C) MTM

Pesticides

1 Aluminum Phosphide (Fumigant) 150 50 200

2 Zinc Phosphide (Rodenticide) 40 0 401 3 Cypermethrin (Insecticide) 113.7 286.3 400

4 Alpha Cypermethrin (Insecticide) 0 10 10

5 Permethrin (Insecticide) 20.83 79.17 100

6 Desmedipham (DMP) (Herbicide) OR

0 100 100 Phenmedipham (PMP) Either OR

7 Bifenthrin (Insecticide) 0 20 20 8 Clodinofop (UPH-203) 0 20 20

9 Safner (UPH-203 S) (Herbicide) 0 5 5

10 Thiomethaxam (STAR) 0 5 5

11 Magnesium Phosphide (Fumigant) 0 8 8

12 Metametron (Herbicide) 25 0 25 13 Sulfosulfuron (Herbicide) 0 2 2 14 Heptenophos (Pesticide) 8.33 0 8.33

Total Pesticide 357.86 584.97 942.83

15 Red Phosphorous (Non Pesticide) 100 -20 80




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Formulation Products

16 Pesticide Formulation Product 300 0 300

Intermediate Products

17 Dichloro Vinyl Acid Chloride (DVACL) 20 180 300

18 Meta phenoxy Benzaldehyde (MPBAD) 90 185 275

19 ASAM 0 2 2

20 Hydrazide 20 0 20

21 Phosphorous Pentasulfide 350 -350 0

Total Pesticide Intermediates 580 17 597

By-product

Sr By-products

Existing After Expansion (MTM) No (MTM)

1 Phosphoric Acid (100 %) 15 25

2 Hydrochloric Acid (30 %) 200 2048

3 Spent Sulfuric Acid (46 -68 %) 335 1025

4 Aluminium Chloride (20%) 615 1130

5 Sodium Sulphite (20%) 440 930

6 Phosphorous Oxychloride 165 412

7 Ammonium Chloride 82 34.8

Complied The quantity of All Products & By-product is well within the limit for reporting period. We have obtained following permissions from MoEF / GPCB. Production & By-product quantity is attached for period Oct`19 to March`20 as Annexure-15. All quantities are well within permissible limits. • CC&A AWH-99693 dated 22.02.2019 valid till 31.12.2023 (Please refer Annexure-1(C)) • Expansion Approval Environmental Clearance letter from MoEF&CC vide -F.No.-IA-J-1011/330/2016-

IA-II(I) dated 25.11.2019 (Please refer Annexure-1(B)) • Amendment (AWH-99693) dated 31.12.2019 valid till 31.12.2023 (EC to CCA of dated 5.11.2019)

(Please refer Annexure-1(D)) Note: We have obtained By-product list in EC dated 25.11.2019 from MoEF&CC, but while applying from EC to CC&A, we got this list in Hazardous waste Authorization section in CC&A-Amendment (AWH-99693) obtained from GPCB. 3 The aggregate solvent recovery is above

95%. All liquid raw material will be stored in storage Tanks and Drums and will be transported by road.

Complied. Solvent recovery is above 96% from spent solvent and will be further improved. With additional chilled water / brine in secondary condenser, the solvent vapor recovery is increasing and fugitive emissions are reduced. To reduce




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Water consumption will be 3790 KLD which will be met through GIDC water supply. All the incinerable waste shall be sent to the common incineration system of BEIL for incineration. Other waste shall be sent to the approved TSDF site of BEIL, Ankleshwar for which unit has membership. Natural gas will be used for Boiler as alternative fuel.

fugitive emissions, scrubbers are also provided through condenser.

All liquid raw materials are being kept in drums & suitable storage tanks only.

The entire water requirement is met by GIDC water supply only. Our water consumption is well within the limit prescribed by GPCB. Average water consumption for Oct`19 to March`20 is 1047.7KLD Data of water consumption is attached for the period October`19 to March`20 as Annexure-16 We have taken membership of BEIL and sending hazardous wastes landfill able and incinerable to BEIL regularly. The copy of Membership of BEIL is Attached as Annexure- 5

Data of Hazardous Waste is attached for the period October`19 to March`20 as Annexure-17 and are well within the limit. We are using natural gas/Coal as a fuel for boiler.

4 The project activity is listed at 5(b) and 5(f) in the Scheduled of EIA Notification, 2006 and is of A Category. The project is submitted under the EIA Notification, 2006 for evaluation of completeness of Draft EIA/EMP and for additional TORs, if any, as per Para 2.2.2 (b) of the Interim Operational Guidelines dated 13th October 2006 issued by the Ministry. Since the proposed project is in industrial area, It would not need Public Consultation as per Para 7(i) III. Stage (3) (b) Public Consultation of EIA Notification, 2006. The project proponent submitted the following-

Noted. The unit is located within Notified Industrial Estate (GIDC) hence public hearing was not Applicable.

5 Based on the information provided, the Ministry of Environment and Forests hereby accords environmental clearance to above project under the provisions of

Noted.




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EIA Notification dated 14th September 2006 subject to the compliance of the following Specific and General conditions:

PART A – Specific Conditions i The gaseous emissions (SO2, NOX, VOC

and HC) particulate matter from various process units shall conform to the standards prescribed by the concerned authorities from time to time. At no time, the emission levels shall go beyond the stipulated standards. In the event of failure of pollution control system(s) adopted by the unit, the respective unit shall not be restarted until the control measures are rectified to achieve the desired efficiency.

Complied We do process stack monitoring minimum once in a month through our lab and through MoEF Approved third party Laboratory (Bharuch Enviro Infrastructure Ltd). Please refer to Annexure-2 for detailed report. Summarized monitoring data third party monitoring is given below:

Parameter Average Monitoring

results (Oct-19 to Mar-20)

GPCB Permissible

Limit Flue Gas Stack Emissions- Fuel as Natural Gas/Coal

Stack attached to Boiler (Coal) - 23 TPH PM 59.7-95.6 mg/Nm3 150 SO2 65.2-79.5 ppm 100 NOx 35.7-39.8 ppm 50

Stack attached to Boiler - 10 TPH PM 7.2 mg/Nm3 150 SO2 6.3 ppm 100 NOx 10 ppm 50

Stack attached to Thermic fluid heater-Propanil plant PM 5.9-10.2 mg/Nm3 150 SO2 6-8.2 ppm 100 NOx 10.2-15 ppm 50

Stack attached to DG Set-1250 KVA PM 95-115 mg/Nm3 150 SO2 16.7-17.3 ppm 100 NOx 12-14.8 ppm 50

Process Stack Emission Stack attached to Mist Eliminator & Water Scrubber- ALP plant firing chamber

PM 7.4-14.6 mg/nm3 20 P2O5 as H3PO4

1.2-2.8 mg/nm3 5

Stack attached to Mist Eliminator- ZnP plant Reactor PM 5.0-8.3 mg/nm3 20

P2O5 as H3PO4

1.5-3.3 mg/nm3 5




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Stack Attached to DVACL Reactor HCL 6.3-9 mg/Nm3 20 So2 5.7-12.4 mg/Nm3 40 Pcl3 BDL 9

Stack Attached to TCBACL Scrubber HCL 6.0-10.5 mg/Nm3 20 PCL3 BDL 9

Stack Attached to PCL3 Scrubber HCL 6.9-10.1 mg/Nm3 20 SO2 BDL 40

PCL3 1.1-2.1 mg/Nm3 9 Stack Attached to Fugitive Emission

HCL 8.3-15.4 mg/Nm3 20 SO2 BDL-5.3 mg/Nm3 40 CL2 BDL mg/Nm3 5

Stack Attached to Permethrine Scrubber HCL 7.2-10.8 mg/Nm3 20 CL2 BDL 5

Stack Attached to Metribuzine Scrubber HBR BDL 5

Stack Attached to Caustic Scrubber HCl BDL 16 Cl2 BDL 7.2

All parameters are well within GPCB permissible limit. ii New Standards for pesticides unit, as

proposed by the CPCB under the E P Act, 1986 shall be followed by the Unit.

Noted & Complied. We are following the new norms prescribed for pesticide sector. GPCB has already included new norms in CC&A.

iii Stacks of 30.5 m will be provided with the Boilers and 15.5 m with D.G. Sets for dispersion of emissions

Complied We have provided all stack heights of 30.5 meter for Boiler and 15.5 meter for the D.G. Set as per CPCB guideline.

iv Water /Alkali Two stage Scrubber systems, Mist Eliminator with Koch filter and Wet Scrubber with Mist Eliminator shall be installed for the boilers Thermic Fluid heaters, D.G. Sets and process stacks from pesticides (tech), pesticide intermediates and AlP, ZnP plant. The scrubbed water shall be sent to ETP for further treatment.

Complied We are using natural gas/Coal as a fuel in Boilers. Mist eliminator & Demister are provided along with water scrubber in Aluminium Phosphide and Zinc Phosphide plant. Thermic Fluid Heaters are natural gas based only. DG Sets are only for emergency power in case of power failure. The scrubbed water generated from each process scrubber is being sent to ETP for further treatment.

v Regular monitoring of emissions from the stack shall be carried out for HC and

Complied




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VOC, besides the criteria pollutant. Levels of HC and VOC shall also be monitored in the ambient air at various probable locations in and around the plant.

Both Hydro Carbon & VOC are monitored on a monthly basis. The detailed report is attached as Annexure-4.

vi The locations of ambient air quality monitoring stations shall be reviewed in consultation with the State Pollution Control Board (SPCB) and additional stations shall be installed, if required in the downwind direction as well as where maximum ground level concentration are anticipated.

Complied

We have installed three Ambient Air Monitoring stations as per SPCB guideline and are in operation. The detailed report is attached as Annexure-3.

vii FO as fuel in boilers shall be replaced with natural gas as early as possible.

Complied We are using only Natural gas/Coal as fuel in boiler. FO is being used only in an emergency.

viii Use of toxic solvents like Methylene Chloride (M.C.) etc. shall be minimized to the extent possible. No Benzene shall be used as solvent and no odorous compounds/gas like Mercaptans or Hydrogen Sulfide shall be used or formed in any of reactions at the site.

Complied We are not using Methylene Chloride OR Benzene or Mercaptan at the site.

Ix Bioassay test and toxicity index shall be carried out regularly.

Complied We do Bioassay and toxicity test through our Internal lab as well as through external party (Bharuch Enviro Infrastructure Ltd). As per third party result, average 90 % fish survival ratio is obtained by keeping fish for 96 hrs in 100% treated effluent, while Tf is achieved as 1. The detailed report is attached as Annexure-7.

X All the storage tanks will be under negative pressure to avoid any leakages. Breathers, N2 blanketing and condensers will be provided for all the storage tanks. Closed handling systems for chemicals and solvents will be provided. Magnetic seals will be provided for pumps/agitators for reactors for reduction of fugitive emissions. Chilled Brine based condensers shall be used to prevent VOC emissions. Solvent

Complied Nitrogen blanketing is used for certain material storages. Breather valves are provided for solvent storages wherever necessary. Closed handling system and Seal-less pumps/Mechanical seal are provided for hazardous/toxic chemical handling such as bromine, PCL3, POCL3, Phenol. Solvent traps/ Condensers are provided. Chilled Brine system is provided for VOC emission control. VOC monitoring is being carried out through third party (Bharuch Enviro Infrastructure Ltd).




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traps shall be installed wherever necessary.

The detailed report is attached as Annexure-7

ii New Standards for pesticides unit, as proposed by the CPCB under the E P Act, 1986 shall be followed by the Unit.

Noted & Complied. We are following the new norms prescribed for pesticide sector. GPCB has already included new norms in CC&A.

xi All venting equipment shall have vapors recovery system. All the pumps and other equipment’s where there is a likelihood of

HC leakages shall be provided with Leak Detection and Repair (LDAR) system and LEL indicators and Hydrocarbon detectors. Provision for immediate isolation of such equipment, in case of a leakage will also be made. The company shall provide a well-defined Leak Detection and Repair (LDAR) programme for quantification and control of fugitive emissions. The detectors sensitivity will be in ppm levels.

Complied

All venting of equipment are connected to condensors/ process Scrubbers to scrub excess vapour.

LDAR (Leak Detection And Repairs) system is being followed to reduce VOC / HC emission. We also do third party (ENPRO Envirotech and Engineers Pvt Ltd) VOC/ HC monitoring and report is attached herewith. We also monitor LEL through LEL meter. In addition, on line sensors are provided with alarm system for hazardous chemicals like Cl2, MeBR, HCL, SO2, NOx, phosphine etc.

Usage of seal less pumps for toxic chemicals.

Mechanical seals for certain reactors.

Regular inspections are carried out with reference to plant operations like Pumps, Valves, Pipes etc, as per maintenance software (SAP).

xii Spent shall be recovered as far as possible & solvent recovery shall be further increased from the present 95% to at least 98 percent. Solvent vapors emitted during purification process from purification tanks as fugitive emissions shall be reduced as far as possible.

Complied

Solvent recovery is above 96% from spent solvent and will be further improved. With additional chilled water / brine in secondary condenser, the solvent vapour recovery is increasing and fugitive emissions are reduced. To reduce fugitive emissions, scrubbers are also provided through condenser.

xiii Phosphorous shall be stored under water to prevent fuming.

Complied We are practicing to store phosphorous under water only.

xiv Phosphine monitors in Aluminum Phosphide plant shall be installed. Portable monitoring instruments for other gases like Chlorine and Ammonia shall be provided.

Complied We have already installed Phosphine and Chlorine monitors in ALP Plant and Metribuzine plants respectively. The Portable monitoring instruments for ammonia, chlorine, CO & CO2 are provided respective plant areas.




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xv Fugitive emissions in the work zone environment, product, raw materials storage area shall be regularly monitored. The emissions shall conform to the limits imposed by the State Pollution Control Boards/Central Pollution Control Board.

Complied Fugitive emission is controlled by using seal-less pumps for toxic chemicals, flange-guards, mechanical seals for pumps and reactors etc. VOC monitoring is being carried out through third party (Bharuch Enviro Infrastructure Ltd) Detailed report is attached in Annexure-4. However, there is no such standards are provided for fugitive emissions by SPCB/ CPCB.

xvi No ground water will be used for the project. The waste water generation from the Process / Wash, Cooling Tower / Boiler water Blow down and Domestic shall not exceed 2,398 KLD which will be treated in modified and upgraded ETP of the company. After the expansion, high TDS low COD effluent will be segregated and sent to MEE and High COD low- TDS effluent will be sent to incinerator of BEIL. Cyanide bearing effluent will be detoxified and then sent to ETP after checking cyanide and pesticide levels. Only the normal effluent will be sent to company’s ETP for further treatment to

achieve GPCB norms. The treated effluent will be disposed off into CETP through GIDC, Vapi drainage system.

Complied We are not using ground water and the entire water requirement is met by GIDC water supply only. Our water consumption is well within the limit prescribed by GPCB. Average water consumption for Oct`19 to March`20 is 1047.7KLD Data for water consumption is attached for period Oct`19 to March`20 as Annexure-16

All effluent streams are being treated in ETP. Average wastewater generation for Oct`19 to March`20 is 622.93 KLD Data for wastewater generation is attached for period Oct`19 to March`20 as Annexure-16 The CETP Membership Certificates is attached as Annexure-6.

The effluent with high TDS is being treated in MEE and High COD with higher calorific value effluent is sent to BEIL for incineration. Avg. TDS data for MEE inlet- 250000 mg/l. Cyanide carrying effluent is detoxified with sodium hypo chloride and sent to ETP for further treatment after analyzing cyanide in particular effluent stream. The treated effluent is sent to CETP Vapi for further treatment and disposal through underground drainage system. All parameters are well within GPCB/CETP permissible limit.




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The summarized report for treated water quality analyzed by MoEF Approved Laboratory is as follow (Oct`19 to Mar` 20)

Sr No

Parameters GPCB

Permissible Limit

Range Result

1 pH 6.5-8.5 6.97-7.23 2 COD 1000 mg/l 198-254 3 BOD 400 mg / l 14-20 4 TSS 300 mg/l 34-46

xvii Hazardous and toxic waste generated during process like distillation residue, spent carbon, spent mixture solvents, process organic residue shall be segregated and sent for treatment and disposal. Incinerable waste shall be incinerated in a common incineration facility or otherwise these may be incinerated in a properly designed in-house incinerator with energy recovery facility. The incinerator shall meet the CPCB standards and guidelines. Hazardous wastes temporary storage shall be properly maintained and stock shall be minimum. Hazardous Waste containers shall be properly labeled.

Complied We are members of the Common Incineration Facility operated by BEIL, Ankleshwar and all types of incineration waste is being sent to BEIL for incineration regularly. Online manifest system is adopted for sending the waste to BEIL along with tracking system. We do not have any hazardous waste storage area and all hazardous waste is being sent to BEIL for landfilling & incineration and minimum stock is kept at the site.

BEIL Membership certificate is attached as Annexure-5.

xviii Emissions from the incinerator shall be with in the prescribed norms for the incinerators. Monitoring Protocol as prescribed in these standards shall be followed.

Not Applicable

As we do not have any captive incinerator, all incineration waste is being sent to BEIL for incineration.

xix The company shall undertake following Waste Minimization measures. ➢ Metering and control of quantities of

active ingredients to minimize waste. ➢ Reuse of by-products from the process

as raw materials or as raw material substitutes in other processes.

➢ Use of automated filling to minimize spillage.

Complied Hazardous waste is being monitored on weekly basis and report is being sent to top management. In addition to this, we have dedicated departments such as Green Cell, MaxPro, Maxpro+ who are working on to reduce waste generation at source. We are generating few by-products and consume as a raw material within a plant or at other unit wherever applicable.




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➢ Use of Close Feed system into batch reactors.

➢ Venting equipment through vapor recovery system.

Use of high-pressure hoses for equipment clearing to reduce wastewater generation.

We have also adopted automated system for filling and packing. Also, closed loop system is used in reactors to minimize wastage.

All venting of equipment are connected to condensors/ process Scrubbers to scrub excess vapour.

We are using high pressure hose system for equipment cleaning.

xx The project authorities shall strictly comply with the provisions made in Manufacture, Storage and Import of Hazardous Chemicals Rules, 1989 as amended in 2000 for handling of hazardous chemicals. Necessary approvals from Chief Controller of Explosives must be obtained before commissioning of the expansion project. Requisite On-site and Off-site Disaster Management Plans will be prepared and implemented. Regular mock drills shall be carried out for both On-site and Off-Site plans.

Complied

We have got an approval from Chief Controller of Explosives as per the requirements. On Site Emergency Plan is updated and mock drills are conducted regularly on quarterly basis.

We have submitted required data for offsite emergency plan which is coordinated by District authorities.

xxi All Transportation of Hazardous Chemicals shall be as per the MVA, 1989. As submitted by the unit to the Ministry, transportation of Hazardous Chemicals shall be switched over to the railways.

Complied Considering the characteristic of Hazardous chemical we are partially obtaining through railway and remaining by road and further discussion is also going on with regards to this matter. We have submitted letter to MoEF & CC for EC condition amendment as 70% raw materials coming from local area, no railway network available. EC Amendment request letter attached herewith in Annexure-12 Moreover, for now, pl refer to Condition 11(xii) of obtained EC-F.No.-IA-J11011/330/2016-IA-II(I) on 25.11.2019, wherein the condition is amended to- “The Company shall strictly comply with the rules and guidelines under Manufacture, Storage and Import of Hazardous Chemicals (MSIHC) Rules, 1989 as amended time to time. All transportation of Hazardous Chemicals shall be as per the Motor Vehicle Act, 1989”. Pl refer to Annexure-I(B) for EC copy dated 25.11.2019




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xxii The company shall develop rain water harvesting structures to harvest the run off water for recharge of ground water.

Complied We are collecting the rain water from Admin building & canteen area and utilising for gardening/nearby cooling tower. We do not recharge ground water as per local restriction. Rain water harvesting was done for two months of monsoon season i.e., Oct & Nov`19 of 31 KL during compliance period of Oct`19 to March`20.

xxiii Minimum 25% of the total area shall be developed as green belt as per the CPCB guidelines.

Complied

Our total greenbelt area is 5.66 acre (approx. 35 %) against total available land area of 17.20 acre. In addition to this, we have also earmarked 5 Acres of Land for various plantations including teakwood trees at our nearby land on Survey no.39/1 at Village Nahuli.

xxiv Occupational health surveillance of the workers shall be done on a regular basis and records maintained as per the Factories Act.

Complied The company is having full time medical doctor & also Occupational Health & Safety. Pre-employment and routine medical examinations are being carried out. We are also doing full body medical checkup by external expert agency once in two years. All medical records are being maintained. Sample of medical report is attached as Annexure-8

xxv Training shall be imparted to all employees on safety and health aspects of chemicals handling. As informed to the Ministry, OHSAS 18001 shall be continued. Pre-employment and routine periodical medical examinations for all employees shall be undertaken on regular basis. Training to all employees on handling of chemicals shall be imparted.

Complied Training is imparted to all employees while joining the organization. There is Safety Talk every day which includes different themes per month. The Unit has continued Accreditation of ISO 45001:2018. Pre employment and routine periodical medical examination for all employees has been conducted annual and six month basis. Training on various safety aspects has been given to all employees. Moreover, Safety week is celebrated every year in order to share knowledge to employees.

xxvi Usage of PPE's by all employees/ workers

shall be ensured. Complied Proper PPE’s are given to all employees and workers.




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xxvii The company shall strictly follow all the recommendations mentioned in the Charter on Corporate Responsibility for Environmental Protection (CREP).

Complied All points are implemented. Pl refer to detailed report attached in Annexure-9.

xxviii The Company shall harvest surface as

well as rainwater from the rooftops of the buildings proposed in the expansion project and storm water drains to recharge the ground water and use the same water for the various activities of the project to conserve fresh water.

Complied We collect the rain water from rooftop and reuse for gardening/nearby cooling tower. We do not recharge ground water as per local restriction.

xxix All the recommendations made by the consultants in respect of environmental management and risk mitigation measures relating to the project shall be implemented.

Complied All the recommendations with respect to Environment Management Plan and Risk Assessment have been implemented.

Environmental Cell / Green cell– in operation Water Environment – segregation, proper treatment and disposal.

Air Environment – air pollution control systems installed and operated.

Noise Environment – monitoring being done and within limits.

Green belt development – developed green belt and further area being developed.

Health and Safety – implemented ISO 45001:2018., Risk Mitigation measures are implemented.

On Site Emergency Plan updated – mock drills are conducted regularly.

xxx The company will undertake all relevant measures, as indicated during the Public Hearing for improving the Socio-economic conditions of the surrounding area. CSR activities will be undertaken by involving local villages and administration

Public hearing was not conducted for this particular project as per Notification of 2006 as Unit falls under GIDC Notified Industrial Estate. However, CSR Activities are undertaken by the Company Details of CSR budget for 5 year is attached as Annexure-10.

xxxi The company shall undertake eco-developmental measures including

Complied




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community welfare measures in the project area for the overall improvement of the environment. The eco-development plan should be submitted to the SPCB within three months of receipt of this letter for approval.

Various eco-development activities are undertaken. Training programs on cleaner production was organized at our Company along with GPCB / GCPC. The Company has taken various CSR activities in Vapi / surrounding area. One of the major CSR activities taken up by the UPL Group is setting up and operation of Schhol “Gyandham”

& “Nursing college” at Vapi. In addition to this, the company has taken various initiatives such as, ➢ Supporting the common effluent treatment plant. ➢ Supporting the local notified industrial estate in

municipal solid waste collection and treatment (Supported by giving technology for kitchen waste treatment).

➢ Creating Environmental awareness in local community including celebration of Energy Conservation Week & National Safety Week.

➢ Supporting Vapi Industries Association in organizing environmental activities.

PART B – General Conditions i The project authorities shall strictly

adhere to the stipulations made by the State Pollution Control Board.

Noted &Complied We are complying all conditions of CC&A given by GPCB. Please find CC&A copy as Annexure-1 C/D for your ready reference.

ii No further expansion or modifications in the plant shall be carried out without prior approval of the Ministry of Environment and Forests. In case of deviations or alterations in the project proposal from those submitted to this Ministry for clearance, a fresh reference shall be made to the Ministry to assess the adequacy of conditions imposed and to add additional environmental protection measures required, if any.

Noted &Complied We have not started any expansion /Modification in the plant for increasing the capacity of product without approval of MoEF&CC /SPCB. For any modernization/product mix change we have applied to state pollution control board and obtain product mix change CTE/CC&A. Pl find copy of CC&A in Annexure-1 (C&D) We have obtained EC from MoEF&CC. Pl find copy in Annexure 1(B)

iii At no time, the emissions shall exceed the prescribed limits. In the event of failure of

Noted & Complied




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any pollution control system adopted by the unit, the unit shall be immediately put out of operation and shall not be restarted until the desired efficiency has been achieved.

We do internal monitoring through our lab as well as through third party (BEIL Ankleshwar) once in a month and Summarized monitoring data is given below:

All parameters are well within GPCB permissible limit.

Parameter Average Monitoring results (Oct-19 to Mar-20)

GPCB Permissible Limit

Flue Gas Stack Emissions- Fuel as Natural Gas/Coal Stack attached to Boiler (Coal) - 23 TPH PM 59.7-95.6 mg/Nm3 150 SO2 65.2-79.5 ppm 100 NOx 35.7-39.8 ppm 50 Stack attached to Boiler - 10 TPH PM 7.2 mg/Nm3 150 SO2 6.3 ppm 100 NOx 10 ppm 50 Stack attached to Thermic fluid heater-Propanil plant PM 5.9-10.2 mg/Nm3 150 SO2 6-8.2 ppm 100 NOx 10.2-15 ppm 50 Stack attached to DG Set-1250 KVA PM 95-115 mg/Nm3 150 SO2 16.7-17.3 ppm 100 NOx 12-14.8 ppm 50 Process Stack Emission Stack attached to Mist Eliminator & Water Scrubber- ALP plant firing chamber PM 7.4-14.6 mg/nm3 20 P2O5 as H3PO4

1.2-2.8 mg/nm3 5

Stack attached to Mist Eliminator- ZnP plant Reactor PM 5.0-8.3 mg/nm3 20 P2O5 as H3PO4

1.5-3.3 mg/nm3 5

Stack Attached to DVACL Reactor HCL 6.3-9 mg/Nm3 20 So2 5.7-12.4 mg/Nm3 40 Pcl3 BDL 9 Stack Attached to TCBACL Scrubber HCL 6.0-10.5 mg/Nm3 20 PCL3 BDL 9 Stack Attached to PCL3 Scrubber




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HCL 6.9-10.1 mg/Nm3 20 SO2 BDL 40 PCL3 1.1-2.1 mg/Nm3 9 Stack Attached to Fugitive Emission HCL 8.3-15.4 mg/Nm3 20 SO2 BDL-5.3 mg/Nm3 40 CL2 BDL mg/Nm3 5 Stack Attached to Permethrine Scrubber HCL 7.2-10.8 mg/Nm3 20 CL2 BDL 5 Stack Attached to Metribuzine Scrubber HBR BDL 5 Stack Attached to Caustic Scrubber HCl BDL 16 Cl2 BDL 7.2

The detailed report is attached as Annexure-2.

iv The project authorities shall strictly comply with the rules and regulations under Manufacture, Storage and Import of Hazardous Chemicals Rules, 1989 as amended in October, 1994 and January, 2000. Authorization from the SPCB shall be obtained for collection, treatment, storage, and disposal of hazardous wastes.

Noted & Complied

We are complying all rules and regulations as per MSIHC Rules and Hazardous waste rule & their amendments from time to time. We have obtained Authorization from SPCB. Please refer Annexure-1 (C& D).

v The overall noise levels in and around the plant area shall be kept well within the standards by providing noise control measures including acoustic hoods, silencers, enclosures etc. on all sources of noise generation. The ambient noise levels shall conform to the standards prescribed under Environment (Protection) Act, 1986 Rules, 1989 viz. 75 dBA (day time) and 70 dBA (night time).

Noted & Complied

Noise monitoring is being done once in a month through third party and it is well within the limit. Ear muffs & ear plugs are provided to the person working in high noise area like air compressor, blower etc. Acoustic enclosures are also provided. The detailed report is attached in Annexure-11.

vi The project proponent shall also comply with all the environmental protection measures and safeguards recommended in the EIA/EMP report.

Noted & Complied All the recommendations with respect to Environment Management Plan and Risk Assessment have been implemented.

Environmental Cell / Green cell– in operation




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Water Environment – segregation, proper treatment and disposal.

Air Environment – air pollution control systems installed and operated.

Noise Environment – monitoring being done and within limits.

Green belt development – developed green belt and further area being developed.

Health and Safety – implemented ISO 45001:2018., Risk Mitigation measures are implemented. ISO certificate is attached in Annexure-13

On Site Emergency Plan updated – mock drills are conducted regularly.

vii A separate Environmental Management Cell equipped with full-fledged laboratory facilities shall be set up to carry out the Environmental Management and Monitoring functions.

Noted & Complied We have separate Environmental Management Cell. Additionally, Company have Green Cell working exclusively on improving in environmental performance by converting waste streams into valuable products, improving ETP performance etc.

Water, Stack Monitoring, Bio Assay Test, Tf Factor Test, Ambient Air Monitoring, VOC monitoring, Solid Waste Analysis, Noise Level Monitoring are carried out in our full-fledged internal laboratory. Also, Environmental Audit is being carried out regularly & the report is submitted to GPCB.

viii The project authorities shall earmark separate funds of Rs. 04.00 Crores to implement the conditions stipulated by the Ministry of Environment and Forests as well as the State Government along with the implementation schedule for all the conditions stipulated herein. The funds so provided shall not be diverted for any other purpose.

Noted & Complied The Company has spent INR 21.48 crores for environmental protection measures along with the projects implemented. The revenue expenditure for environmental protection measures is included in our budget and sufficient amount is available.




Page 17of 17


ix The implementation of the project vis-à-vis environmental action plans shall be monitored by the concerned Regional Office of the Ministry/SPCB / CPCB. A six monthly compliance status report shall be submitted to monitoring agencies.

Noted & Complied We are submitting the half yearly compliance report regularly to the MoEF&CC/SPCB/CPCB and we will continue to do so.

x The project proponent shall inform the public that the project has been accorded environmental clearance by the Ministry and copies of the clearance letter are available with the SPCB/Committee and may also be seen at Website of the Ministry at http://envfor.nic.in. This shall be advertised within seven days from the date of issue of the clearance letter, at least in two local newspapers that are widely circulated in the region of which one shall be in the vernacular language of the locality concerned and a copy of the same shall be forwarded to the concerned Regional Office of the Ministry.

Complied EC dated 23.07.2007 was received by us on 27.07.2007 Advertisement was given Gujarati & English Newspapers and details submitted to GPCB and MoEF. Advertisement was published in the times of India on 30.07.2007 and Guajarati language, it was published in Divya Bhasker dated 01.08.2007

xi The project authorities shall inform the Regional Office as well as the Ministry, the date of financial closure and final approval of the project by the concerned authorities and the date of start of the project.

Not Applicable The Unit has not taken any financial assistance from 3rd party hence it is not applicable.

6 The Ministry may revoke or suspend the clearance, if implementation of any of the above conditions is not satisfactory.

Noted

7 The Ministry reserves the right to stipulate additional conditions, if found necessary. The company in a time bound manner will implement these conditions.

Noted

8 The above conditions will be enforced, inter-alia under the provisions of the Water (Prevention & Control of Pollution) Act, 1981, the Environment (Protection) Act, 1986 Hazardous Wastes (Management and Handling) Rules, 2003 and the Public Liability Insurance Act, 1991 along with their amendments and rules.

Noted

Environmental Clearance # IA-J-11011/330/2016-IA-II (l) dated 25.11. 2019 issued by Ministry of Environment, Forest & Climate Change, New Delhi

for Expansion of pesticides and Pesticide specific intermediate manufacturing by M/S UPL Limited at Plot No. 3-11, A-211, A-212, A-216 & A-112, Phase-I, GIDC Notified Industrial Area Vapi, District Valsad (Gujarat)

Condition Compliance Status

No Description 2 The Ministry of Environment, Forest and

Climate Change has examined the proposal for environmental clearance to the project for expansion of pesticide and pesticide specific intermediate manufacturing unit from present capacity of 1541 TPM to 4097 TPM by M/s UPL Ltd in a total area of 69,639 sqm at Plot No. 3-11, A-2/1, A-2/2, A-2/6 & A-1/2,Phase-I, GIDC Notified Industrial Area Vapi, District Valsad (Gujarat)

Noted

3 The details of products are as under:- S. No Product

Existing Proposed Total

Capacity (TPM) Pesticide (Technical)

1 Cypermethrin 330 170 500 2 Permethrin 100 50 150 3 Propanil 108 492 600 4 Safener (UPH-203-S) 5 45 50 5 Alpha Cypermethrin /(or) Beta Cypermethrin / (or) Imidacloprid 30 50 80

6 Bifenthrin /(or) Lambda Cyhalothrin /(or) Clodinofop Propargyl (UPH-203) /(or) Thiamethaxam (Star)

32 118 150

7 Desmedipham (DMP) /(or) Phenmedipham /(or) Metribuzin /(or) Metamitron

90 150 240

8 Aluminium Phosphide 200 600 800 9 Magnesium Phosphide (Fumigant) 8 42 50

10 Zinc Phosphide 40 80 120 11 Azoxystrobin /(or) Trifloxystrobin /(or) Kresoxim Methyl -- 100 100 12 Sulfosulfuron -- 10 10

Total 943 1907 2850 Pesticide Intermediates

13 Dicloro Vinyl Acid Chloride DVACL 300 50 350 14 Metaphenox Benzaldeh de (MPBAD) 275 75 350 15 Denatonium Benzoate 1 4 5 16 Meta Phenox Benzyl Alcohol (MPBAL) -- 150 150 17 Tri Phenyle Phosphate (TPPa) -- 40 40 18 2, 4 Hydroxy Phenyl Propionic Acid -- 40 40 L-2 Chloro Propionic Acid

19 2 Chloro Propionic Acid Chloride -- 40 40 20 Amino Aceto Nitrile Sulphate (AANS -- 50 50 21 Ammonium Carbamate (MR-17) -- 200 200 22 2-Chloroimidazo (1,2 – a) pyridine-3-sulfamide (ASAM) 2 -- 2 23 Hydrazide 2 -- 2

Total 598 649 1247 Grand Total (products requiring EC) 1541 2556 4097

Pesticide Formulation & Inorganic Products (not requiring EC) 24 Liquid and / or Solid Formulation 300 700 1000 25 Red Phosphorus 80 -- 80 Total (products not requiring EC) 380 700 1080




No Description

Complied.

Production quantity is well within the limit. Production details is attached for period Oct`19 to March`20 as Annexure-15. We have obtained following approvals from concerned regulatory.

• CC&A AWH-99693 dated 22.02.2019 valid till 31.12.2023 (Pl refer Annexure-1(C)) • EC -F.No.-IA-J-11011/330/2016-IA-II(I) dated 25.11.2019 (Pl refer Annexure-1(B)) • Amendment (AWH-99693) dated 31.12.2019 valid till 31.12.2023 (EC to CCA of dated 25.11.2019) (Pl

refer Annexure-1(D)) By-Product

S. No.

Product Existing Proposed

Total Capacity (TPM)

1 Phosphoric Acid (100% basis) 40 98.40 138.40 2 Hydrochloric Acid 30% 2048 239.90 2287.90 3 Spent Sulfuric Acid 46% or 1025 140.15 1165.15 4 Phosphorous Oxychloride 640 58.55 698.55 5 Ammonium Chloride 34.80 Nil 34.80 6 Sodium Bromide solution 720 570.19 1290.19

7

Sodium Sulfite Solution (or) 930 218.66 1148.70 Sodium Sulfite salt (or) 190 41.92 231.92 Sodium Bi sulfite Solution (or) 930 240.69 1170.69 Sodium Bi Sulfite (solid) 190 48.14 238.14

8 KCI salt or 160 28.00 188.00 KCI Sol 900 158.00 1058.oo

9 Cu (OH)2/CuS04 10 1.66 11.66 10 Sodium Sulfate 160 23.00 183.00 11 MPBAD distillation Cut 20 2.25 22.25 12 AlCl3 20%/ Pol AlCl3 1130 319.27 1449.27 13 Mono Chloro Benzene -- 29.85 29.85 14 Methyl Benzate -- 15.00 15.00 15 Formic Acid -- 108.68 108.68 16 Dimethoxy methane -- 36.11 36.11 17 Methoxy Propanol -- 15.16 15.16

Total 9,727.80 2,479.90 12,208.00 Production & By-product quantity is attached for period Oct`19 to March`20 as Annexure-15 All By-product quantities are well within the limit. Complied

Note: We have obtained By Product under By-product category in EC dated 25.11.2019 from MoEF&CC, However, Gujarat Pollution Control Board (GPCB) has granted under Hazardous waste Authorization section in CC&A-Amendment (AWH-99693) obtained from GPCB (Annexure 15)

4.

The land area available for the project is 69,639 sqm, and no additional land is required for the proposed expansion. Industry has already developed greenbelt/plantation in an area of 33% of the project area, covering 2,691 sqm

Noted & Complied

Our total greenbelt area is 5.66 acre (approx. 35 %) against total available land area of 17.20 acre. In addition to this, we have also earmarked 5 Acres of Land for various plantations including




No Description at project site and 20,308 sqm at Vikram Farm, Nahuli Village. The estimated project cost is Rs. 28,563.13 lakhs excluding existing investment of Rs. 23,800 lakhs. Total capital cost earmarked towards environmental pollution control measures is Rs. 3414.1 1 lakhs and the recurring cost (operation and maintenance) will be about Rs. 949.2 lakhs per annum. Total employment opportunity will be for 679 persons directly & 100 persons indirectly after expansion.

teakwood trees at our nearby land on Survey no.39/1 at Village Nahuli.

The allocation made for EMP are given below.

Particulars Planned

Cost (Rs in Lacs)

Actual Cost

(Rs. Lacs) Air Pollution Control Equipment and Online monitoring

1033.02 376

Water Pollution Control Equipment and Online monitoring system O& M of treatment facility – ETP/STP/APC

1748.21 1731

Solid / Hazardous Waste Area and Waste Handling System

219.67 153

Occupational Health & Safety - Monitoring/Training

413.21 84

Green Space and Afforestation management

-- 16.5

Compliance with Env. Monitoring -- 25

SUM 3414.11 2385.5

5.

There are no National Parks, Wildlife Sanctuaries, Biosphere Reserves, Tiger/Elephant Reserves, Wildlife Corridors, etc. within 10 km distance from the project site. Daman Ganga, Kolak and Darotha rivers are flowing at a distance of 1.30 km, 6.39 km and 3.89 km in S, NE and SW direction respectively.

Noted

There are no National Parks, Wildlife Sanctuaries, Biosphere Reserves, Tiger/Elephant Reserves, Wildlife Corridors, etc. within 10 km distance from the project site.

6.

Total water requirement is estimated to be 5880.21 cum/day, of which estimated fresh water demand is 5239.21 cum/day (Existing-3815.21 cum/day, Proposed-1424 cum/day), which will be further reduced to 3640 cum/day, proposed to be met from GIDC water supply.

Industrial effluent will be segregated into high TDS stream, high COD and toxic concentrated stream and normal stream. High COD and toxic concentrated effluent will be treated the Incinerator of BEIL, Ankleshwar.

Complied The entire water requirement is met by GIDC water supply only. Our water consumption is well within the limit prescribed by GPCB. Average water consumption for Oct`19 to March`20 is 1047.7KLD Data of water consumption is attached for the period October`19 to March`20 as Annexure-16

The effluent with high TDS is being treated in MEE and High COD with higher calorific value effluent is sent to BEIL for incineration. Avg. TDS data for MEE inlet- 250000 mg/l.




No Description High TDS effluent will be treated in Multiple Effect Evaporation.

Normal effluent will be treated in existing ETP, and the effluent from the ETP of 2647 cum/day will be sent for further treatment in the CET P at Vapi.

Power requirement after expansion will be 19786.27 kW including existing 9082.34 kW KVA and will be met from Dakshin Gujarat Vij Company Ltd (DGVCL). Existing unit has one DG set of 1250 kVA and two DG sets of 500 kVA each capacity, additionally two DG sets of 500 kVA each will be used as standby during power failure. Stack (height 15.5 m) will be provided as per CPCB norms.

Existing unit has 10 TPH, 8 TPH, 5 TPH and 23 TPH FO/NG, FO/NG, FO/NG and Imported coal fired boilers, respectively. Electrostatic precipitator with a stack height of 55 m as per CPCB norms has been installed to Coal fired boiler for

All effluent streams are being treated in ETP. Average treated wastewater disposal for Oct`19 to March`20 is 622.93 KLD. Data for wastewater disposal is attached for period Oct`19 to March`20 as Annexure-16 & The CETP Membership Certificates is attached as Annexure-6. The treated effluent is sent to CETP Vapi for further treatment and disposal through underground drainage system. All parameters are well within GPCB/CETP permissible limit.


The summarized third party is as follow (Oct`19 to Mar` 20)

Sr No

Parameters GPCB Permissible Limit of Industry

Outlet Range Result


The Power Supply has been augmented from Daxin Gujarat Vij Company Limited (DGVCL). The unit has installed new 2 X 500 KVA DG Sets. The DG Sets are kept as stand by and operated in case of power supply failure. Stack height of 15.5 m is provided for DG Set as per CPCB norms in our CC&A. The Analysis result of 1250 KVa DG Set is summarized below.



GPCB Permissible Limit

Flue Gas Stack Emissions- Fuel as Natural Gas/Coal Stack attached to DG Set-1250 KVA

PM 95-115 mg/Nm3 150 SO2 16.7-17.3 ppm 100 NOx 12-14.8 ppm 50

Electrostatic precipitator with a stack height of 55 m as per CPCB norms has been installed to Coal fired boiler for controlling flue gas emission within the statutory limit. The summary of Stack emissions monitoring results analyzed by MoEF Approved laboratory are attached as Annexure 2 & Summarized in a Table below. All Results are well within Norms.




No Description controlling flue gas emission within the statutory limit.



GPCB Permissible

Limit Flue Gas Stack Emissions- Fuel as Natural Gas/Coal

Stack attached to Boiler (Coal) - 23 TPH PM 59.7-95.6 mg/Nm3 150 SO2 65.2-79.5 ppm 100 NOx 35.7-39.8 ppm 50

Stack attached to Boiler - 10 TPH PM 7.2 mg/Nm3 150 SO2 6.3 ppm 100 NOx 10 ppm 50

Stack attached to Thermic fluid heater-Propanil plant PM 5.9-10.2 mg/Nm3 150 SO2 6-8.2 ppm 100 NOx 10.2-15 ppm 50

Stack attached to DG Set-1250 KVA PM 95-115 mg/Nm3 150 SO2 16.7-17.3 ppm 100 NOx 12-14.8 ppm 50

Process Stack Emission Stack attached to Mist Eliminator & Water Scrubber- ALP plant firing chamber

PM 7.4-14.6 mg/nm3 20 P2O5 as H3PO4

1.2-2.8 mg/nm3 5

Stack attached to Mist Eliminator- ZnP plant Reactor PM 5.0-8.3 mg/nm3 20

P2O5 as H3PO4

1.5-3.3 mg/nm3 5

Stack Attached to DVACL Reactor HCL 6.3-9 mg/Nm3 20 So2 5.7-12.4 mg/Nm3 40 Pcl3 BDL 9

Stack Attached to TCBACL Scrubber HCL 6.0-10.5 mg/Nm3 20 PCL3 BDL 9

Stack Attached to PCL3 Scrubber HCL 6.9-10.1 mg/Nm3 20 SO2 BDL 40

PCL3 1.1-2.1 mg/Nm3 9 Stack Attached to Fugitive Emission

HCL 8.3-15.4 mg/Nm3 20 SO2 BDL-5.3 mg/Nm3 40




No Description CL2 BDL mg/Nm3 5

Stack Attached to Permethrine Scrubber HCL 7.2-10.8 mg/Nm3 20 CL2 BDL 5

Stack Attached to Metribuzine Scrubber HBR BDL 5

Stack Attached to Caustic Scrubber HCl BDL 16 Cl2 BDL 7.2

The Photograph Showing ESP & Chimney Installed at Boiler is given below.

7.

The project/activities are covered under category A of item 5(b) 'Pesticides industry and Pesticide specific intermediates' of the Schedule to the Environment Impact Assessment Notification, 2006, and requires appraisal at central level by the sectoral Expert Appraisal Committee (EAC) in the Ministry.

Noted

8.

The terms of reference (TOR) for the project was granted on 9th December 2016, followed by amendment dated 9th October, 2017 exempting from public hearing.

Complied

Public hearing was not conducted for this particular project as per Notification of 2006 as Unit falls under GIDC Notified Industrial Estate. The copy of ToR dated 9/12/2016 and Amended ToR dated 9/10/2017 is Enclosed as Annexure 19.

9.

The proposal for environmental clearance was considered by the EAC (Industry-2) in its meetings held on 26-28 February 2018 and 24-26 September 2018. The project proponent and their consultant M/S

Complied.

The Copy of Minutes of Meeting of EAC Industry 2 has recommended proposal for grant of EC is attached as Annexure 20.




No Description Eco Chem Sales & Services presented the EIA/EMP report. The Committee found the EIA/EMP report complying with the terms and conditions of the TOR and recommended the proposal for environmental clearance to the project with certain conditions.

10.

The proposal was further examined in the Ministry in accordance with the Ministry's Office Memorandum No. 22-23/201 8-IA.III (pt) dated 31st October 2019 enclosing the letter No. Q-16017/38/2018-CPA dated 24th October 2019 regarding compliance of Hon'ble NGT order dated 19.8.2019 (published on 23.8.2019) in OA No. 1038/2018, and as per the Central Pollution Control Board's letter dated 25th October, 2019 regarding mechanism for environmental management of critically and severely polluted areas and consideration of activities in such areas in compliance to Hon'ble NGT's order.

Noted

11.

Based on the proposal submitted by the project proponent and recommendations of the EAC (Industry-2), the Ministry of Environment, Forest and Climate Change hereby accords environmental clearance to the project for Expansion of pesticides and pesticide specific intermediates manufacturing unit from the present capacity of 1541 TPM to 4097 TPM by Mis UPL Ltd at Plot No.3-11, A-211, A-212, A-216 & A-112, Phase-I, GIDC Notified Industrial Area Vapi, District Valsad (Gujarat), under the provisions of the EIA Notification, 2006, read with subsequent amendments therein, subject to compliance of the terms and conditions as environmental safeguards, as under:-

(i)

Consent to Establish/Operate (CTE/CTO) for the project shall be obtained from the State Pollution Control Board (SPCB) as required under the Air (Prevention and Control of Pollution) Act, 1981 and the Water (Prevention and Control of Pollution) Act, 1974, and the SPCB shall follow the mechanism/protocol issued by the Ministry vide letter no. Q-16017/38/2018-CPA dated 24th October, 2019 while issuing the CTE/CTO for the project, for

Complied

We have obtained CC&A from SPCB as Amendment (AWH-99693) dated 31.12.2019 valid till 31.12.2023 as EC to CCA.

Pl refer to CC&A copy in Annexure-1(D)




No Description improvement of environmental quality in the area.

(ii)

The treated effluent of 2647 cum/day shall conform to the standards prescribed under the Environment (Protection) Rules, 1986, to take it to the CETP at Vapi for further treatment. The Project Proponent will submit plan for achieving Zero Liquid Discharge with its techno-economic feasibility within 3 months from issue of this letter to Ministry for further decision on the same.

Complied

All effluent streams are being treated in ETP. Average wastewater disposal for Oct`19 to March`20 is 622.93 KLD. Data for wastewater disposal is attached for period Oct`19 to March`20 as Annexure-16 The CETP Membership Certificate is attached as Annexure-6. The treated effluent is sent to CETP Vapi for further treatment and disposal through underground drainage system. All parameters are well within GPCB/CETP permissible limit.


The summarized third party is as follow (Oct`19 to Mar` 20)

Sr No

Parameters GPCB Permissible Limit of Industry

Outlet

Range Result


We have submitted plan for achieving Zero Liquid Discharge with its techno-economic feasibility action plan to MoEF&CC on 23.01.2020 & Its Addendum. The copy of our submission to MoEF&CC on ZLD Feasibility has been attached as Annexure 18.

(iii)

Necessary authorization required under the Hazardous and Other Wastes (Management and Trans-Boundary Movement) Rules, 2016, Solid Waste Management Rules, 2016 shall be obtained and the provisions contained in the Rules shall be strictly adhered to.

Complied

We have obtained authorization in CC&A granted from SPCB.

Pl refer to condition-4.4 -Details of Authorization of Annexure-1(D)

(iv)

National Emission Standards for Organic Chemicals Manufacturing Industry issued by the Ministry vide G.S.R. 608(E) dated 21st July, 2010 and amended from time to time sall be followed.

The Compliance to National Emission Standards for Organic Chemicals Manufacturing Industry issued by the Ministry vide G.S.R. 608(E) dated 21st July, 2010 and amended from time to time is complied. The compliance to Standards is attached as Annexure 23. Complied.




No Description

(v)

To control source and the fugitive emissions, suitable pollution control devices shall be installed to meet the prescribed norms and/or the NAAQS. The gaseous emissions shall be dispersed through stack of adequate height as per CPCB/SPCB guidelines.

Complied We have installed suitable bag filter, ESP, scrubber, chilling system for control of source emissions. We have implemented LDAR Programme, closed handling system for control of fugitive emissions. We have installed three Ambient Air Monitoring stations as per SPCB guideline and are in operation. The detailed report is attached as Annexure-2 & Annexure 3.

(vi)

Solvent management shall be carried out as follows:

(a) Reactor shall be connected to chilled brine condenser system.

(b) Reactor and solvent handling pump shall have mechanical seals to prevent leakages.

(c) The condensers shall be provided with sufficient HTA and residence time so as to achieve more than 95% recovery.

(d) Solvents shall be stored in a separate space specified with all safety measures.

(e) Proper earthing shall be provided in all the electrical equipment wherever solvent handling is done.

(f) Entire plant shall be flame proof. The solvent storage tanks shall be provided with breather valve to prevent losses.

(g) All the solvent storage tanks shall be connected with vent condensers with chilled brine circulation.

Noted & Complied.

• Solvent recovery is above 96% from spent solvent and will be further improved. With additional chilled water / brine in secondary condenser, the solvent vapor recovery is increasing and fugitive emissions are reduced. To reduce fugitive emissions, scrubbers are also provided through condenser.

• All liquid raw materials are being kept in drums & suitable storage tanks only.

• The Seal Less Pumps are provided to avoid leakage of chemicals during transfers.

• Proper Earthing system has been provided in all electrical equipment where ever solvent handling done.

• The fame arrestors and flame proof designs are encouraged.

• Closed handling system for Solvents • Use of Safety Permit System for Work in High Hazard

Area. • Adherence to Conditions stipulated under PESO License.

(vii)

Total fresh water requirement shall not exceed 3640 cum/day to be met from GIDC water supply. Prior permission in this regard shall be obtained from the concerned regulatory authority.

Complied The entire water requirement is met by GIDC water supply only. Our water consumption is well within the limit prescribed by GPCB. Data of water consumption is attached as Annexure 16 for the period October`19 to March`20.




No Description

(viii)

Industrial/trade effluent shall be segregated into High COD/TDS and Low COD/TDS effluent streams. High TDS/COD shall be passed through stripper followed by MEE and ATFD (agitated thin film drier). Low TDS effluent stream shall be treated in ETP/RO to meet the prescribed standards.

Complied • Industrial/trade effluent is segregated into High COD/TDS

and Low COD/TDS effluent streams. • The effluent with high TDS is being treated in MEE &

ATFD and High COD with higher calorific value effluent is sent to BEIL for incineration.

• Avg. TDS data for MEE inlet- 250000 mg/l. • Low TDS effluent stream is treated in ETP to meet the

prescribed standards

(ix)

Process effluent/any wastewater shall not be allowed to mix with storm water. The storm water from the premises shall be collected and discharged through a separate conveyance system

Complied

We have separate storm water drain and process waste water is transferred to ETP through closed pipelines. The industry has provided separate storm water drainage network considering natural runoff.

(x)

Hazardous chemicals shall be stored in tanks, tank farms, drums, carboys etc. Flame arresters shall be provided on tank farm, and solvent transfer through pumps.

Complied The hazardous chemicals are stored in a separate storage areas. The necessary approvals from PESO / Factory Inspector have been obtained for storage of hazardous chemicals. The flame arrestors are provided at all tanks /storage areas used for storage of hazardous chemicals. The solvent is transferred through seal less pumps.

(xi)

Process organic residue and spent carbon, if any, shall be sent to cement industries. ETP sludge, process inorganic & evaporation salt shall be disposed off to the TSDF.

Complied

The unit has obtained Authorization for disposal of hazardous waste. We are exploring possibility of coprocessing of waste with cement plant.

(xii)

The Company shall strictly comply with the rules and guidelines under Manufacture, Storage and Import of Hazardous Chemicals (MSIHC) Rules, 1989 as amended time to time. All transportation of Hazardous Chemicals shall be as per the Motor Vehicle Act, 1989.

Complied We are complying to MSIHC Rules 1989 and Its Amendments. We have prepared On site emergency plan and mock drill for emergency preparedness has been practiced at site once in Six Months.

(xiii)

Fly ash should be stored separately as per CPCB guidelines so that it should not adversely affect the air quality, becoming air borne by wind or water regime during rainy season by flowing along with the storm water. Direct

Noted & Complied Fly ash is stored separately at paved and covered area as per CPCB guideline. We provide appropriate PPEs to all workers to reduce direct exposure to fly ash & dust.




No Description exposure of workers to fly ash & dust should be avoided.

(xiv)

The company shall undertake waste minimization measures as below: -

(a) Metering and control of quantities of active ingredients to minimize waste.

(b) Reuse of by-products from the process as raw materials or as raw material substitutes in other processes.

(c) Use of automated filling to minimize spillage,

(d) Use of Close Feed system into batch reactors.

(e) Venting equipment through vapour recovery system.

(f) Use of high-pressure hoses for equipment clearing to reduce wastewater generation.

Complied a) The Metering and Control of Active ingredients is taken care

by authorization through command from DCS. b) We encourage recovery / reuse of by products. c) We have implemented Closed and Automated Filling to

ensure Zero Leak. d) The venting equipment’s are connected through suitable

scrubber / recovery system. e) We use high pressure hose for cleaning to avoid higher waste

water generation. f) We have implanted LDAR for minimization of waste

generation.

(xv)

The green belt of at least 5-10 m width shall be developed in more than 40% of the total project area, mainly along the plant periphery, in downward wind direction, and along road sides etc. Selection of plant species shall be as per the CPCB guidelines in consultation with the State Forest Department. In addition, the project proponent shall develop greenbelt outside the plant premises also such as avenue plantation, plantation in vacant areas, social forestry etc.

Complied

Our total greenbelt area is 5.66 acre (approx. 35 %) against total available land area of 17.20 acre. In addition to this, we have also earmarked 5 Acres of Land for various plantations including teakwood trees at our nearby land on Survey no.39/1 at Village Nahuli.

(xvi)

As committed, funds allocation for the Corporate Environment Responsibility (CER) shall be 5 % of the total project cost. Item-wise details along with time bound action plan shall be prepared and submitted to the Ministry's Regional Office.

Noted

We have applied for Form-4 EC Amendment form on 26.03.2020 to MoEF&CC for amendment of CER from 5 to 1.5%.

Pl refer to Annxure-14

(xvii) For the DG sets, emission limits and the stack height shall be in conformity with the extant regulations and the

Complied




No Description CPCB guidelines. Acoustic enclosure shall be provided to DG set for controlling the noise pollution.

Stack height of 15.5 m is provided for DG Set as per CPCB norms in our CC&A. Acoustic enclosure is provided to DG set for controlling the noise pollution

(xviii)

The unit shall make the arrangement for protection of possible fire hazards during manufacturing process in material handling. Fire-fighting system shall be as per the norms.

Complied

The unit has made the arrangement for protection of possible fire hazards during manufacturing process in material handling. Fire-fighting system is as per the norms.

(xix)

Occupational health surveillance of the workers shall be done on a regular basis and records maintained as per the Factories Act.

Complied The company is having full time medical doctor & also Occupational Health & Safety. Pre-employment and routine medical examinations are being carried out. We are also doing full body medical checkup by external expert agency once in two years. All medical records are being maintained. Sample of medical report is attached as Annexure-8.

(xx)

Continuous online (24x7) monitoring system for stack emissions shall be installed for measurement of flue gas discharge and the pollutants concentration, and the data to be transmitted to the CPCB and SPCB server. For online continuous monitoring of effluent, the unit shall install web camera with night vision capability and flow meters in the channel/drain carrying effluent within the premises.

Complied

The unit has installed Continuous Online monitoring system for stack emissions for flue gas discharge and for treated waste water we have installed online pH, TSS, TOC, COD & BOD and data are transmitted to GPCB/CPCB server.

(11.1) The grant of environmental clearance is subject to compliance of other general conditions, as under: -

(i)

The project authorities must strictly adhere to the stipulations made by the State Pollution Control Board, Central Pollution Control Board, State Government and any other statutory authority.

Noted for Compliance. The Unit complies to all conditions stipulated in CC&A granted by GPCB. The conditions of consents are reviewed and monitored by third party schedule 1 auditor appointed by GPCB. The Environmental Audit report prepared by third party auditor is submitted to GPCB for every financial year.

(ii)

No further expansion or modifications in the plant shall be carried out without prior approval of the Ministry of Environment, Forest and Climate Change. In case of deviations or alterations in the project proposal from those submitted to this Ministry for

Noted for Compliance

The Unit has not made any Expansions / Modification without approval of MoEF&CC/GPCB.




No Description clearance, a fresh reference shall be made to the Ministry to assess the adequacy of conditions imposed and to add additional environmental protection measures required, if any.

(iii)

(iii) The locations of ambient air quality monitoring stations shall be decided in consultation with the State Pollution Control Board (SPCB) and it shall be ensured that at least one station each is installed in the upwind and downwind direction as well as where maximum ground level concentrations are anticipated.

Complied

We have installed three Ambient Air Monitoring stations as per SPCB guideline and are in operation.

The detailed report is attached as Annexure-3.

(iv)

The National Ambient Air Quality Emission Standards issued by the Ministry vide G.S.R. No. 826(E) dated 16th November 2009 shall be followed.

Complied The Ambient Air Quality is well within limit. The measurement summary for reporting period is tabulated below & MoEF Approved Laboratory Analysis reports for reporting period are attached as Annexure 3.

Parameter UOM Min Max GPCB Standard

PM10 µg/M3 43.7 81 100

PM2.5 µg/M3 24.3 41 60

SO2 µg/M3 16.9 31.6 80

NOx µg/M3 12.4 24.2 80

CO mg/M3 BDL BDL 2

(v)

The overall noise levels in and around the plant area shall be kept well within the standards by providing noise control measures including acoustic hoods, silencers, enclosures etc. on all sources of noise generation. The ambient noise levels shall conform to the standards prescribed under Environment (Protection) Act, 1986 Rules, 1989 viz. 75 dBA (day time) and 70 dBA (night time).

Noted & Complied The Noise monitoring is conducted by MoEF Approved laboratory for reporting period. The over all Ambient Noise levels are well within limits. The copy of analysis report for ambient noise for reporting period are attached as Annexure 11.

Ear muffs & ear plugs are provided to the person working in high noise area like air compressor, boiler, blower area etc. Acoustic enclosures, silencers are provided for control of ambient noise.




No Description

(vi)

The Company shall harvest rainwater from the roof tops of the buildings and storm water drains to recharge the ground water and use the same water for the process activities of the project to conserve fresh water.

Complied We are collecting the rain water from Roof Top area and reuse for gardening/nearby cooling tower. We do not recharge ground water as per local restriction.

(vii)

Training shall be imparted to all employees on safety and health aspects of chemicals handling. Pre-employment and routine periodical medical examinations for all employees shall be undertaken on regular basis. Training to all employees on handling of chemicals shall be imparted.

Complied

Training is imparted to all employees while joining the organization and through refresher courses on safety, health and environment. There is Safety Talk every day which includes different themes on safety, health and environmental aspects. The Unit has continued Accreditation of ISO 45001:2018 & ISO 14001:2005. Pre employment and routine periodical medical examination for all employees has been conducted annual and six month basis.

Training on various safety aspects has been given to all employees. Moreover, Safety week / World Environment Day is celebrated every year in order to sensitize all employees.

(viii)

The company shall also comply with all the environmental protection measures and safeguards proposed in the documents submitted to the Ministry. All the recommendations made in the EIA/EMP in respect of environmental management, and risk mitigation measures relating to the project shall be implemented.

Complied.

• We have provided full-fledged ETP & MEE for Waste Water Treatment.

• We have provided ESP/Scrubbers to Flue & Process Stacks. • We have provided Silencers, Acoustic enclosures at source of

Noise generation. • We have obtained Authorization for disposal of hazardous

waste. • We recover valuable by products to reduce waste generation. • We encourage plantation within our premises. • Regular Monitoring of all environmental parameters internal

and by MoEF Approved Laboratory.

(ix)

The company shall undertake all relevant measures for improving the socio-economic conditions of the surrounding area. ESC activities shall be undertaken by involving local villages and administration.

Complied

Details of CSR budget for 5 year is attached as Annexure-10.

(x) The company shall undertake eco-developmental measures including community welfare measures in the

Complied




No Description project area for the overall improvement of the environment.

The company undertakes eco-developmental measures including community welfare measures in the project area for the overall improvement of the environment. The details are given in Annexure 10.

(xi)

The company shall earmark sufficient funds towards capital cost and recurring cost per annum to implement the conditions stipulated by the Ministry of Environment, Forest and Climate Change as well as the State Government along with the implementation schedule for all the conditions stipulated herein. The funds so earmarked for environment management/ pollution control measures shall not be diverted for any other purpose.

Noted & Complied The Company has spent INR 21.48 crores for environmental protection measures along with the projects implemented. The revenue expenditure for environmental protection measures is included in our budget and sufficient amount is available.

(xii)

A copy of the clearance letter shall be sent by the project proponent to concerned Panchayat, Zilla Parishad/Municipal Corporation, Urban local Body and the local NGO, if any, from whom suggestions/ representations, if any, were received while processing the proposal.

Complied We have submitted Letter To Concerned Regulatory including State Pollution Control Board. The copy of acknowledgment of letter on submission of EC is attached as Annexure 21.

(xiii)

The project proponent shall also submit six monthly reports on the status of compliance of the stipulated Environmental Clearance conditions including results of monitored data (both in hard copies as well as by e-mail) to the respective Regional Office of MoEF&CC, the respective Zonal Office of CPCB and SPCB. A copy of Environmental Clearance and six-monthly compliance status report shall be posted on the website of the company.

Complied We are submitting the half yearly compliance report regularly to the MoEF&CC/SPCB/CPCB. We Upload copy of compliance report to company’s Web site.

(xiv)

The environmental statement for each financial year ending 31st March in Form-V as is mandated shall be submitted to the concerned State Pollution Control Board as prescribed

Complied

We are submitting the environmental statement for each financial year ending 31st March in Form-V.




No Description under the Environment (Protection) Rules, 1986, as amended subsequently, shall also be put on the website of the company along with the status of compliance of environmental clearance conditions and shall also be sent to the respective Regional Offices of MoEF&CC by e-mail.

(xv)

The project proponent shall inform the public that the project has been accorded environmental clearance by the Ministry and copies of the clearance letter are available with the SPCB/Committee and may also be seen at Website of the Ministry at http://moef.nic.in. This shall be advertised within seven days from the date of issue of the clearance letter, at least in two local newspapers that are widely circulated in the region of which one shall be in the vernacular language of the locality concerned and a copy of the same shall be forwarded to the concerned Regional Office of the Ministry.

Complied

Copies of the clearance letter are available with the SPCB/Committee and is seen at Website of the Ministry at http://moef.nic.in.

The unit has published advertisement on grant of EC by MoEF&CC in two local newspapers:

1. Gujarati (Local Language) – Daman Ganga dated: 29.11.2019 and Gujarat Mitra dated: 29.11.2019

2. English – Western Times dated 29.11.2019 The copy of Advertisements are enclosed as Annexure 22.

(xvi)

The project authorities shall inform the Regional Office as well as the Ministry, the date of financial closure and final approval of the project by the concerned authorities and the date of start of the project.

Not Applicable

The Unit has not taken any financial assistance from 3rd party hence it is not applicable.

12.

The Ministry reserves the right to stipulate additional conditions, if found necessary at subsequent stages and the project proponent shall implement all the said conditions in a time bound manner. The Ministry may revoke or suspend the environmental clearance, if implementation of any of the above conditions is not found satisfactory.

Noted for Compliance

13. Concealing factual data or submission of false/fabricated data and failure to

Noted




No Description comply with any of the conditions mentioned above may result in withdrawal of this clearance and attract action under the provisions of Environment (Protection) Act, 1986.

14.

Any appeal against this environmental clearance shall lie with the National Green Tribunal, if preferred, within a period of 30 days as prescribed under Section 16 of the National Green Tribunal Act, 2010.

Noted

15.

The above conditions will be enforced, inter alia under the provisions of the Water (Prevention & Control of Pollution) Act, 1974, Air (Prevention &. Control of Water Pollution) Act, 1981, the Environment (Protection) Act, 1986, Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2016 and the Public Liability Insurance Act, 1991 along with their amendments and rules.

Noted



LIST OF ANNEXURES

Annexure No Details Annexure 1 A Copy of Environmental Clearance dated 23/7/2007 Annexure 1 B Copy of Environmental Clearance dated 25/11/2019 Annexure 1C Copy of Consent To Operate Granted by GPCB dated 22/2/2019 Annexure 1 D Copy of Amendment To Consent To Operate (EC To CTO) dated 31/12/2019 Annexure 2 Analysis Report for Stack Emissions Annexure 3 Analysis Report for Ambient Air Quality Monitoring Annexure 4 Analysis Report for Fugitive Emissions Annexure 5 Membership of BEIL, Ankleshwar Annexure 6 Membership of CETP, Vapi Annexure 7 Analysis Report for Treated Effluent Annexure 8 Sample Medical Report Annexure 9 CREP Compliance Report Annexure 10 CSR Expenditures Details Annexure 11 Noise Monitoring Report Annexure 12 UPL Ltd Request to MoEF&CC on EC Amendment Annexure 13 ISO 45001 Certification Annexure 14 EC Amendment Request (Form 4) for CER Allocation Amendment Annexure 15 Details pf Production pf Products and By Products Annexure 16 Water Consumption & Waste Water Generation Details Annexure 17 Details of Hazardous Waste Generation Annexure 18 UPL Ltd Details Submission on Techno Economic Feasibility Study for ZLD Annexure 19 ToR Granted by MoEF&CC Annexure 20 EAC MoM with Recommendation of Proposal for grant of EC Annexure 21 EC Copy Submission To Local Authorities Annexure 22 Copy of Advertisements Published in Local News Paper on Grant of EC Annexure 23 Compliance To National Emission Standards for Organic Chemicals Manufacturing

Industry vide G.S.R. 608(E) dated 21st July, 2010

20007398

Typewritten Text

Annexure 1A

20007398

Typewritten Text

Annexure 1 B

Outward No:498684,12/03/2019

20007398

Typewritten Text

Annexure 1 C

Outward No:498684,12/03/2019

w\t7zGPCB

GUJARAT POLLUTION CONTROL BOARDPARYAVARAN BHAVAN

Sector-10-A, Gandhinagar 382 010Phone : (079) 23222425

(079) 232321s2Fax : (079) 23232156

Website : www. gpcb.gov.in

Clean Gujarat Green Guiarat

R.P.A.D.

NO: GPCB/CCA-VS0-214 FY tD:247111To,Mis UPL LTD.PLOT NO. 3.1 1, PHASE-I,GtDC VAPt-39619s,TAL: PARDI, DIST: VALSAD,

SUB: Amendment (AWH-99693) to Consolidated Consenl & Authorization (CC&A)under various Environmental Acts/Rules.

REF: 'l) Your applic€lion lnward No. 169219 dated 09112J2O192) CC&A No AWH-99693 dated 22102120193) CTE No. 94051 issued vide this office letter dated: 1Ol1Ol2O18

Sir,The Gujarat Pollution Control Board has granted Consolidated Consents &

Authorization order no. AWH-99693 daled 2210212019 which is valid up to 3111212023.This order was served vide letter no. GPCB/CCA-VSD-218(4ylD-2471l1498684 dated'12103/2019 is further amended with respect to following conditions.

1. The consents shall be valid up to 311'12J2O23 lot use of outlet for the discharge oftrade effluent & emission due to operation of industrial plant for manufacture ofthe followi items/ roducts

Product Quanti MT/MonthProposed Total

Sr.No Existing

Existinq Pesticide'170 5001 Cypermethrin 330

2 Permethrin (lnsecticide) 100 50 150108 4923 Propanil (HeIbicide)

45600504 Safener (UPH-203-S) (Herbicide)

30Or30Or30Or30(lr10Or'10

NIL 30Or30Or30Or30Or10Or10

Alpha Cypermethrin (lnsecticide)OrBeta CypermethrinOrlmidacloprid TechnicalOrAzoxystrobinOrTebuconazole TechnicalOrlmazethapyr Technical

I4,/s. UPL LTD. (24711)

So-9001 2008 & ISO-'1400'1 - 2004 Certified organisaton

Page I of15

t

Outward No:531903,31/12/2019

20007398

Typewritten Text

Annexure 1D

t6 Alpha Cypermethrin (lnsecticide)OrBeta CypermethrinOrlm idaclopri d TechnicalBifenlhrin (BF-20)OrClodinofop Propargyl (UPH203)OrThiomethaxam (Star)OrLambda C alothrinDesmedipham (DMP)OrPhenmediphamOrMetamikonOrIUetnbuzinAluminium Pho hideMagnesium Phosphide (Fumiganl

11 Zrnc Phos ide 40

Pesticide Formulation300

Pesticide lntermediates-I soo

NIL 50 50

1507 118

90

2008

150

6004280

240

80050't20

350

Li uids and/or Solids

Dichloro Vinyl Acid ChlorideDVAC L)

Meta Phenoxy BenzaldehYde(lvtPBAD)OrTriazinoneL4eta Phenoxy BenzaldehydeMPBAD

HydrazideRed PhosphorusDenatonium BenzoateASAlil (2-Chloroimidazo (1 ,2-a]pyridine-3-sulfamide)OrDenatonium Benzoate

275Or

'175

NILOrNIL

II

NIL

50

75

275(Jr175

80,|

75

2

1000700

20 20

5

NIL

4NIL

2NIL

12

13

14

15

1617'18

M/s. UPL LTD (24711) fage 2 of 15

10

Outward No:531903,31/12/2019

\t7zGPCB


Sector-10-A. Gandhinagar 382 010Phone : (079) 23222425

(.07s) 23232152Fax : (079) 2a1232156

Webslte : www.gPcb gov in

NILNIL 40

NIL 40NIL

Ammonium Carbamate MR-17 NIL

CONDITIONS UNOER THE WATER IPREVENTION AND CONTROL OF

4040

40

2

New Products

Azoxystro b inOrTriflorystrobinUT

Kresoxim Meth

Pestlcldes100NIL 10020

NIL 10 1021 Sulfosulfuron

Meta Phenory Benzyl Alcohol(MPBAL)

22Pesticide lntermediates

40

2550 5026

2,4 Hydroxy Phenyl Propionic AcidOr

Amino Aceto Nitrile Sulphate

Tri Phe TPPaPh ate

L-2 Chloro Pro ionic Acid2 Chloro Pro ionic Acid Chloride

AANS

24

200 20027

2.1 The quantity of total water consumption shall not exceed 5239.24 KLD (3639.09KLD fresh water + 1600.15 KLD recycled) as per break up mentioned in Form Dsubmitted for consent application under the Water (Prevention and Control ofPollulion) Act-'1974. Source of fresh water shall only be GIDC supply.

a) lndustrial: 5050.24 KLD (3656.24 KLD existing + 1394 KLD proposed)b) Domestic: 189 KLD (159 KLD existing + 30 KLD proposed)

Total quantity of waste waler generated from manufacturing procEss and olherancillary operations shall not exceed 3422.10 KLD as per break up mentioned in

Form D submitted for consent application under the Water (Prevention andControl of Pollution) Act-1974.

a) lndustrial :3308.70 KLD (2312.40K1D existing + 996.3 KLD proposed)b) Domestic : 113.4 KLD (93.4 KLD existing + 20 KLD proposed)

Total :3422 1O KLD (2405.80 KLD existing + '1016.30 KLDproposed)

2.2

Clean Gujarat Green Gujarat

Mis. tJPl- t-'ID (24711)

ISO-9001-2008 & ISO-14001 - 2004 Certrfied Organisalion

Pa8e 3 of l5

POLLUTION) ACT 1974:

Outward No:531903,31/12/2019

2.4

Out of 3422.'10 KLD effluent generated 1821 .95 KLD lreated effluent will be

discharged to CETP for further treatment and 1600.'15 KLD will be recycled inplant.

43.30 KLD high COD waste water shall be incinerated in incinerator.

2.5 393.06 KLD high TDS waste water shali be evaporated in MEE

2.6

PARAMETERS NORMS

The quantity of the Domestic waste water shall not exceed '113.4 KLD and it shallbe treated in STP provided for your industrial units and treated waste water shall

be used for gardening purpose as pet following norms.

H 65-90TSS Less than 100 A

BOD Less than 30Less than 1000

2,7 TRADE EFFLUENT

2.7.1 The treated effluent from the induslrial unit shall conform to the CETP inlel normsmentioned on below table:

Table:Norms/Standards for CETP of M/s Vapl Green Enviro Lrmited (Vapi-CETP) and their member industry

Sr. No Parameter lndustry Outlet NormsMax. Perm:ssrble values

CETP-vapi Outlet NormsMax. Permissible values

H 6-9 6-9Biological OrygenDerrand BOD3 27'c

400 mg/i 30 mg/l

(1)1

2

3 Chemical Oxygen '1000 mg/l 250 mg/lDemend coDTotal Suspended 300 mg/l 100 mg/lSolids

4

5 Fxed Dissolved 2100 r.g/l 2'100 mg/lSolids FDS

ture 'c shal nol exceed more than 5'c above ambientOii and Grease 10 mg/l 10 m

50m 50m

67II Chlorides i 600 mq/l

'10 Sulphates, as Soa nr9/l 1000 ms/l600 mg/l

Fecal Coliform MPN/100 ml

M/s. UPL LTD. (21711)

1C00

Page .l of l5

Q\

Outward No:531903,31/12/2019

\t7zGPCB



(079) 23232152Fax : (079 ) 23232156

Website : www.gpcb.gov. ln

11 Fluoades 2 moll 2 mqll12 Sulphrdes, as S 2 mgll 2 mc/l13 Phenolic

Compounds1 mg/l I mg/l

14 Zinc 5 mq/l 5 mgy'l

15 lron 3 mq/l 3 mg/l16 Copper 3 mg/l 3 ms/l17 Nickel 3 mg/l 3 mq/l18 0.2 mg/l 0.2 mq/l19 Cyanides, as CN 0.2 ms/l 0.2 mq/l20 Venedlum 0 2 mg/l 0.2 mg/l21 Lead 0 'l mo/l 0.'1 mo/l

Hexave16nlChromium

0.1 mgn 0.1 mg/l

Total Chromium 2 mall 2 mgll24 Trivalent Chromium 2 mall 2 mgll25 Selenium 0.05 ms/l 0.05 mg/l26 Cadmium 0.05 mq/l 0.05 ms/l27 0 01 ms/l

Bio assay Test0.0'1 mg/l

28 90 o/o survivalof Fish after 96 hourin '100 % effluent

29 lnsecticides/Pestcides

Absent

30 Colour (pt.co scale)in units

Note. 'All efforts shall be made to remove colour I unpleasant odour as far as practic€ble

2.7 .2 fhe tinal teated effluenl confirming to the above standards mentioned in ColumnNo.3 shall be discharged through GIDC underground drainage system inloCETP, Vapi for further lreatment and disposal.

2.7.3 The applicant shall either stop or curtail their production activities if the elfluent isnot adequately treated by CETP or CETP is not in functional.

OL OFJ CONDITIONS UNDER THE AIR (PREVENTION AND CONTRPOLLUTION) ACT 198I:

3.1 The followin shall be used as fuel


QuantityNo

Fuel

'l Natural Gas for Thermic Fluid Heaters 1800 SMIHr2 Furnace Oil 909 MT/hr3 lmported Coal 7 MT/Hr

,IO MT/Hr4 lndian CoalLDO for Thermic Fluid Heaters 86 Kg/Hr

680 LiUHr6 HSD for D.G SetsNt/s. UPL LTD. (247I l)

ISO-9001-2008 & lSo 14001 - 2004 Certified Organisaton

PaBe 5 of 15

Outward No:531903,31/12/2019

Sr.No

1

2 Boiler#2(8TPH)(Stand BY)

1'l withcondensingeconomizer or

NA PMSozNox

150 mg/Nm100 ppm50 ppm

30.5 meterwhen usingFO I

Boiler # 3 (5TPH)(Stand By)

30.5 NA P

N

M

Oz

'150 mg/Nm'1 00 ppm

o 50 m

oR

Coal Fired Boiler(23 rPH)

ESP. WaterScrubber,Continuous

PMSozNox

'150 mg/Nm100 ppm50 ppm

Monitorin

4 Thermic FluidHeater(MPBAD Plant)

30.5 NA PMSorNox


4 Lakh Kcal/hr5 Thermic Fluid

Healer(Propanil Plant)(4.5 Lakh Kcal/h0

305 NA PMSozNOx

'1 50 mg/Nm100 ppm50 ppm

6

PMSozNox

'150 mg/Nml'r 00 ppm50 ppm

3.2 The flue gas emission through stack shall conform to the following standards

NAThermic FluidHeater(Propanil Plant)4.5 Lakh Kcal/h

D.G Sets (1250KVA)

30.5 PMSozNox


NA

stand

M/s. UPL LTD. (24711)

15.5

Page 6 of15

Stack attached to Stack Heightin Meter

AirPollution ParameterControlMeasuresNA PIV

SozNox

150Boiler # 1(1oTPH)(Stand By)

11 withcondensingeconomizer or30.5 meterwhen usingFO

'100 ppm50 ppm

Outward No:531903,31/12/2019


Sector-'10-A, Gandhinagar 382 010Phone : (079) 23222425

(479) 23232152Fax : (079) 23232156

Website . www.gpcb.gov.in

\t7zGPCB

Note1 Unit shall use Boiler No. 1 (10 TPH), Boiler No.2 (8 TPH) and Boiler No. 3 (5

TPH) as stand by.

Unit shall give excess steam to (1) Paras lntermediates Pvt. Ltd. Plot No. A-16,17,18,'19, lsrPhase, GIDC lndustrial Estate, Vapi-396195 and (2) SagarChemicals, Plot No. A-1/1, 1"t Phase GIDC lnd. Estate, Vapi-396'195


The process emission through various stacks, shall confirm to the followingstandards.

8 D.G Sers (500 KVA)stand by

15.5 NA PM

Nox

150 mg/Nmr'r 00 ppm50 ppm

o D.G Sets (500 KVA)stand by

Thermic FluidHeater (MPBAD-Plant)(4 lakh Kcauhr)

15.5 NA PMSozNox

150 mg/NmJ100 ppm50 ppm

10

30.5

NA PMSozNOx

'120 mg/Nm380 ppm40 ppm

11 Thermic FluidHeater(Multipurpose Plant)(5 lakh Kcal/hr)

30 5

NA PMSozNox


12 Thermic FluidHealer(Pesticides Plant)(4.5 lakh Kcal/h0

30.5

NA PMSozNox

'l2O mg/Nmr80 ppm40 ppm

13 D. G. Sets (500KVA)(2 Nos.) stand by

15.5NA PM

ou2Nox

120 mg/Nmr80 ppm40 ppm

Sr.No

Stack attached toStack

height inmeter

Air PollutionControl System

ParameterPermissible

Limit

,|Pestrcide Plant(PermethrinReactor)

12Waler tollowed byCaustic Scrubber

HCrCla

20 mg/Nm35 mg/Nm"

2ALP plant firingchamber

30Mist Eliminator &Water scrubber

PMP2O5 asHgPOr

20 mg/Nm35 mg/Nm3

M/s. UPL LTD. (2471l)

SO-9001-2008 & 1SG14001 - 2004 Certified Organisation

Page 7 of 15

Outward No:531903,31/12/2019

MPBAD PlantReaction Vessel &Bromine RecoverySystem ORTriazinone

ZnP plant reactor

Lambdacj4t9!tt!1

SodiumThiosulphateabsorber for B12

recovery andCaustic scrubber

Alkali Scrubber

't2 Alkali Scrubber

HCrClzHBrH2S

20 mo/Nmr5 mgiNm35 mq/Nm:45 mg/Nm3

HCtPCl3 9m Nm

20 mg/N m3

12 Alkal; ScrubberHCI 20 mg/Nm

40m Nm3

Misi Eliminatorwith Koch Filter

20 mg/Nm35 mg/Nm3

20 mo/Nm39 mgiNm3 -40 mg/Nm"

HCIClz

HCICIPM

PrOs aSH3PO+

Sn

Metribuzin

ETP scrubber

Kresoxim Methyl

MPBAL flare andscrubber

Water and Alkaliscrutber (SodiumThiosulphateabsorb e{Water/AlkaliTwo stagescrubber

Caustic Scrubber(Two stag-^

HBr 5 mg/Nm3

HCtClzPt\4

12

Pesticide Plant - 1

Reaclor

3

4 22DVACL Plant(TCBACI reactor)

22

Alkali Scrubber

m

22 , Aikaii Scrubber

Alkali Scrubber20m9mg40m

ms/N3Nm

3Nm

20m5mg40m

mg/N3Nm

3Nm

HCrPCI:SOz

HCIPCt3Soz

HCIClzSoz

DVACL Plant(DVACL Reactor)

DVACL Plant (PCl3StorageTanUPOCl3& PCl3recoverysystem/distillation

227DVACL Plant(Fugitive emission)

ASAM

10

1',l

16 mg/Nm34 mo/Nm"16 mg/Nm3

1212

HCrClz

'1316 mg/Nm37.2 mg/Nm3

'16 mg/Nm3

Caustic Scrubber(Two stage

Caustic Scrubber(Two stagescru

scrubber

HCt

30

3014

16 mg/Nm332 mg/Nm3

HCtSoz3015

Mls. UPL Ll D. (?471t)

scrubPsge E of15

Outward No:531903,31/12/2019

ffi\t7zGPCE


Sector'10-A. Gandhinagar 382 010Phone ; (079) 23222425

1079) 23232152Fax (079) 23232156

Website : lwwv.gpcb.gov.in

Annual24 Hours

I Hoursl Hour


3.4

5

Caustic Scrubber(Two stage HCrscrubbe

The concentralion of the lollowing substances in the ambient air within thepremises of the industry and at a distance of 10 melec from the source (otherthan the stacUvent with heighl of more than I melers from the ground level) shallnot exceed the following levels:

Concentration inAmbient Air in m3

Carbon Monoxide (co),m 3

4. Authorization under Hazardous and Other Waste (Manaqement andTransboundarv Movementl Ru 016. Form-2 {See rule 6(2ll

4.1 Number ol Authorization: AWH- 105876. date of issue:2311212019

1.2 Reference of Application No. 169219 dated 0911212019

M/s UPL LTD, is hereby granted an authorization based on the enclosed signedinspection report for generation, collection, reception, storage, transporl, reuse,recycling, recovery, pre-processing, co-processrng, utilization, treatmenl,disposal or any other use of hazardous or other wasles or both on the premisessituated at PLOT NO.3-'ll, PHASE-I, GIDC VAPl.396l95, TAL: PARDI, DIST:VALSAD.

16 mg/Nm3It) Mulliproduct plantstack

30

Sr.No1 50

802 40

8060100

3

Pollutant

Sulphur Dioxide (S02)

m or PMro

Nitrogen Dioxide (N02)

Trme Weighted

Particulate MatterSize less than 10

Annual24 Hours

Annual24 HoursAnnual

24 Hours

4 Particulate Matter(Size less than 2.5 pm) orPM

4060

0204

\t/5 LPL LTD. (21711)

ISO-9001 2008 & ISO 14001 - 2004 Certilied Organisation

Page 9 of l5

Outward No:531903,31/12/2019

Details of Authorization:+.a

- -Ati ,""4rr"" for the control ofenvironmental pollution shall be provided before

commencing Production

Sr.No

Category of Hazardous Waste asper the Schedules l, ll and lll of

these rules

fAuthorized mode ofdisposal or recycling orutilization or co-ptocessl ng eJc.Coliection, storage,transportation, disposalal TSDF VWEMCUBEIL

i Ankleshwar for landfllliCollechon storage,transportation, disPosalby incineration at TSDF\r'NEMCUBEILAnkleshwar / Co-ProcesstnCollection, storage,transportation, disPosalby incineratron at TSDF\,lNEMCUBEILAnkleshwar / Co-ProcessinoCo!lection, storage,transportation, disposalat TSDF VWEMCUBEILAnkleshwar for land fillinq

Quantity

,| ETP Waste Wet basis60 % moislure)

Oil/ Grease from ETP

Salt lrom evaporalionsystem

Drscarded PackingMaterialDrums/Bags

Used oil

Sludge from wetscrubber

Colleclion, storage,decontamination andrecycle or sold lo scrap

eratorsCollechon, storage,transportation, disposalby selling lo registeredreP rocessorCollection, slorage,transportation, disposalby incineration at TSDFVWEMCUBEILAnkleshwar/Co-

35.4

36.2

373

33.1

5.'110.553

KL/Month

10.557KUMonth

688.417MT/Month

'l 177MT/Month

7 .546MT/Month

147 4MT/Month

3 Spent Filter material

2

4

7

1,05,776Nos/Month

Y/s. llPl. l-TI). {:.171I )

37.1

sst

Outward No:531903,31/12/2019

ffi\t7zGPCB


Sector-10-A. Gandhinagar 382 0'10

Phone (A/9\ 23222425(079) 23232152

Fax (079 ) 23232156Website : www.gpcb.gov. tn


Sch lll81(81020)Used Batteries

I Process lnorganic Waste 29.'l

Colleclion, storage,transporlation, disposalat TSDF VWEMCUBEILAnkleshwar for landfi lling

Collection, storage,transportation, disposalby selling to registeredre rocessor

60.80MT/Month

'11.608

MT/Month

8Nos/Month

10Al, Mg, Zn hydroxide(Dusl Collection)

29.2

Collection, storage,transportation, disposalat TSDF VWEMCUBEILAnkleshwar for Iandfllling

1391.88MT/Month11

57. 7MT/Month

't2

Collection, storage,transporlation, disposalby incineration at TSDF\A/VEMCUBEILAnkleshwar/Co-

Collection, storage,traosportation, disposalby incineration at TSDFVWEMCUBEIL

Distillation residue 29.1

Spent Solvent 29.4

rocessln

Ankleshwar/Co-processing

13Wast€/Residueconlaining pesticide 29.2

14Date expired/offspecification products 29.3

Collection, storage,transportation, disposalby incinerallon at TSDFVWEMCUBEILAnkleshwarColleclion, storage,transportation, disposalby incineralion at TSDFVWEMCUBEILAnkleshwar

2.00MT/Month

6.036MT/Month

15 lnsulation WasteSch llB01

16 STP SludgeNon

hazardous

Collection, storage,transportation, disposalat TSDF VWEMCUBEIL

Collection, storage,disposal and used asmanure within the

Ankleshwar for landfilli

tses

20MT/Month

10MT/Month

MA. UPL LTD (24?r r)

lSo-9001-2008 & ISO-14001 - 2004 Certifled organrsatron

Pag€ I I ofls

Outward No:531903,31/12/2019

25

26

28

Schedule

17 Hydrochloric Acrd

Phosphoric Acid (100%) 29.6

Soid to end users whohas obtained permissionunder Rule-g from GPCB

Sold to end users whohas obtained permissionunder Rule-g from GPCB

82B.2124

22A7.90lr,lT/Month

'138.4

MUMonth

20 Ammonium SulphateSchedulell

A-10

29.6 has obtained Permissionunder Rule-g from GPCBSold to end users whohas obtained permissionunier Rule-9 from GPCBSold to end users who

19

2'l

Spent Sulfuric Acid (46-68%)

PhosphorousOxychloride

22 Ammonium Chloride

Sol d to end users who

Schedule liB-10

Schedule llB-10

1165.15MT/Month

686.38MT/lvlonth

698.55MT/ironth

34.80MT/Month

has obtained permissionunder Rule-g from GPCBSold to end users whohas obtained permissionunder Rule-9 from GPCB

Sodium Bromide solution

24Potassium Chloride Salt(KCl salt) or PotassiumChloride KCI Sol

Copper HydroxrdeiCopper SulPhate


Schedule llB-6

1290 19MT/Month

'188 Or 1058MT/Month

11.66MT/Month

Schedule llB-10

Scld to end users whohas obtained permissionunder Rule-g from GPCBSold to end users whohas obtaineci permissionunder Rule-g from GPCB

Schedule ll l

A-66

Sodrum Sulphate (20%)Solution

Sold to end users whohas obtained Permissionunder Rule-g from GPCB

Schedule iiB-23

183MT/Month

MPBAD Distillation Cut

Aluminium Chloride(2O%)Or Poly AluminiumChloride (PAC)Combined Capac itv

Sold to end users whohas obtained permissionunder Rule-9 from GPCB


Sold to end users whohas obtained permission

Schedule liB-'10

1449.27Ot 1449.27MT/Month

22.25MT/Month

1',t48.101231.92

Or29

Sodium Sulfite SolutionOR Solid Sodium SulllteOR

M6. UPL l.'ll). (l.l7l l )

Schedule llB-2g

i unCer Rule-g from GPCBPag. l2 of15

18

23

Outward No:531903,31/12/2019

\t7zGPCB


Sector-10-A. Gandhinagar 382 010Phone : (079) 23222425

(079) 23232152Fax r (079 ) 23232156

Website : vrww.gpcb.gov in

Sold lo end users whohas obtained permissionunder Rule-g from GPCBSold lo end users who

Methoxy Propanol has obtained permissionunder Rule-9 from GPCB

37Fly Ash from Coal basedBoiler

NonHazardous

214

Sale to end users orlandfilling

5. Additional conditions under Air Act:a) Unit shall adhere to stringent air pollutants standards i.e. E0 % of existing

flue gas and process emission standards in the CPA.b) Unit shall provide at least two stage scrubbing system of appropriate media

for the control of the process gas emission.c) Unit shall install and commission Continuous Emission Monitoring System-

CEMS (as per CPCB guidelines for relevant parameters) which shall beconnected with GPCB/CPCB server (ln case of large and medium red

category industries)d) The unit shall adhere to Sector specific Auidelines/ SOP published by GPCB

/ CPCB from time to time for effective fugitive emission control. (likeM/s. UPL LTD. (24711) Pase llofls


Schedule llA-57

Sodium Bi sulflteSolulion and/OR SodiumBi Sulfite Solid(Combined Caoacity)

1170.691238.14

MT/Month

30 l\4ethyl AcetateSchedule

I

8-2040


10.92MT/Month

NaSH (24%) Schedule llSold to end users whohas obtained permissionunder Rule-g from GPCB

307MT/MonthA-13

Mono Chloro BenzeneSchedule ll

B-10


29.85MT/Month

31

32

33

u

Methyl BenzateSchedule ll

A-20

Formic Acid 29.6

Sold to end users whohas obtained permissionunder Rule-9 from GPCB

15.00MT/Month


108.68MT/Month

35 Oimelhory methaneSchedule ll

A-5736.11

MT/Month

3615.16

MT/Month

2550MT/Month

ISO-9001-2008 & ISO 14001 2004 Certified Organisation

Outward No:531903,31/12/2019

e)

0s)

h)

guidelines for: Stone crushing units, Coal handling units, spent solvent

trandlrng and management, spent acid management, Decontamination of

drums, containers etc.)Unit shall take adequate measui-es to control odour nuisance from the

industrial activities which may include measures like- use of masking agent

with atomizer system (water curtain), closed / automatic material handling

system, containment of the odour vulnerable areas etc.

Unit shall not use Pet-coke, furnace oil. LSHS as a fuel.

Unit shall provide green belt of 4oolo of the plot area, using concept of the

social forestry and development of green belt outside project premises in

adjacent areas.

Unrt shall provide Wall to Wall carpeting in vehicle movement areas within

premises to avoid dusting.

Additional condltions under the Water Act:

'1. Unit shall only use treated effluent for Preparation of lime and other slurry in

ETP. No fresh water shall be utilized ln ETP.

2. ln the case, if the lndusky is not a member of CETP and domestic waste

water generation is more than 10 KLPD, industry shall install STP of

adequate capacity and treated sewage shall be reused / recycled to the

maxrmum extent.

3. ln case of Large and Medium Red Category industry, the unit shall install

system for continuous monitoring of eftluent quality / quantity as per CPCB

guidelines for relevant parameters (like pH, Flow, Temperature, TOC/COD'

NH3-N etc.) and shall be connected to GPCB server. ln case, if the industry

is a member of CETP, unit shall inslall flow meter'

4. lf the water consumption of the unit is more than 50 KLPD, Unit shall submit

detailed water harvesting plan (off site).

5. The unit shall explore Techno-Economic feasrbility of Zero Liquid Discharge

(ZLD) and if feasible, ZLD should be adopted.

M/!. tjpl.l-t l). (l.t7tl) Pa8el4olls

Outward No:531903,31/12/2019

\t7zGPCB



(079) 23232152Fax i (079) 23232156

Website : www.gpcb.gov.in

Additional conditions under the Hazardous Waste Management Rules:1. Unit shall strictly carry out handling, storage and disposal of fly-ash, slag,

red-mud, de-inking sludge etc. (High Volume- Low Effect Wastes) as per

prevailing guidelines and its disposal at designated locations approved by

the Board.2. lndustry shall dispose its hazardous wastes through co-processing, pre-

processing to the extent possible prior its disposal to incineration/ landfill as

per provisions of Hazardous and Other Wastes (Management and

Transboundary lvlovement) Rules, 201 6.

3. lndustry shall strictly comply with all the measures specified in guidelines forspent solvent management, spent acid management, and otherguidelineydirections published from time to time by GPCB and/or CPCB,

etc.4. Unit shall carry out transportation of hazardous wastes through GPS

mounted vehicles only.

Other Gsnoral Conditio[s]'L Unit shall submit report of compliance of the conditions of EC every year to

the Board prepared by third party.

2. Unit shall enhance CER fund allocation to at least '1.5 times the slabs given

in the OM dated 01.05.201E for SPA and 2 times for CPA in case ofEnvironmental Clearance.

All other conditions of CCA order AwH-99693 dated 220212019 issued vide no

GPCB/CCA/VSD-21 I (4lllD-247 1 11498684 dated I 2/031201 9 shall remainunchanged.

For and on behalf ofGuiarat Pollution Control

(Sushl egda)Senior Environmental gineer


M/s. UPL LTD (24711)

IS0-9001-2008 I ISO-'14001 - 2004 Certif ed Organisation

Page 15 of15

Outward No:531903,31/12/2019

20007398

Typewritten Text

Annexure 2

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Annexure 3

20007398

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Annexure 4

20007398

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Annexure 5

20007398

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Annexure 6

20007398

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Annexure 7

Scanned by CamScanner

20007398

Typewritten Text

Annexure 8

ANN-09

Page 1 of 2

GUJARAT POLLUTION CONTOL BOARD, GANDHINAGAR.

Charter on "CREP" in respect of 17 categories of industries ( As on March 2020 )

Industrial Sector wise, Activity wise Progress Statement - I Sector: Pesticides Name of Industry: UPL Ltd., Vapi Code: 10 Address : 11, GIDC. Vapi 396 195, Gujarat. Sr No Activity

Code No.

Action Point. Target Achievement Compliance status at the end of month

Remarks

1 1 Segregation of Waste Streams -

Completed • Toxic Effluent thermally destroyed

in incinerator plant of BEIL

• Low COD stream (Boiler / Cooling Tower / Plant) and Biodegredable process effluent is being treated in ETP Plant consisting Primary / Secondary treatment. Treated effluent is being discharged to CETP Vapi for further treatment and disposal.

• High TDS stream is taken to MEE & thereafter to ATFD

2 2 Detoxification and treatment of high COD waste streams

- Completed Toxic Waste is thermally destroyed at

Common Incinerator of BEIL, Ankleshwar

3 3 Improvement in solvent recovery -

Completed All solvent tank vents connected to Condensers.

Aggregate % recovery of various solvents achieved is above 96.0%

4 4 By product recovery and utilization -

Completed By-products like Phosphoric Acid (100 %) , Ammonium Sulphate, Aluminum Chloride (20 %) or Poly Aluminium Chloride (PAC), Sodium Sulfite (20 %) or sodium bisulphite, Phosphorous Oxychloride , Ammonium Chloride, Sodium Bromide solution are recovered and sold to end users.

5 5 Hazardous air pollutant control -

Completed All plants have appropriate scrubbing systems which are up dated from time to time.

• Air pollution control equipment are cleaned regularly

• Company has installed closed handling system for Hazardous Chemicals.

ANN-09

Page 2 of 2

Sr No Activity

Code No.

Action Point. Target Achievement Compliance status at the end of month

Remarks

6 6 Control of fugitive emissions/VOCs -

Completed Closed handling system used for material handling. Solvent Absorption System installed in Pesticides Plant. Fugitive emission scrubber is in operation in DVACL plant.

• Mechanical seals for certain reactors

• LDAR (Leak Detection And Repairs)

• Regular inspections are carried out with reference to plant operations like Pumps, Valves, Pipes etc, as per maintenance software (SAP). Preventive Maintenance Program as per SAP.

• Regular Ambienr Air and VOC monitoring. For Chlorine and Ammonia.

• Installed monitoring sensors for Hazardous Chemicals.

7 7 Up gradation of

incinerators -

Complied a) We have stopped on site incineration w.e.f. 14 AUG 2004.

b) The Incinerator is dismantled & removed.

c) Generated incinerable waste is being sent to the Common Incinerator of BEIL ( Bharuch Enviro Infra Structure Ltd.), Ankleshwar

8 8 Replacement of Bio assay Test with Toxicity Factor

Completed

Toxicity Factor Test Method is implemented since January 2004

9 9 Minimum scale of

production to afford cost of pollution load

- NA Not applicable.

10 10 Non complying units NA Not applicable.

http://w.e.f/

http://w.e.f/

ANN-10

Page 1 of 8

Five Year Plan for ESC Activity

(Budget Allocation of Rs. 7.14 Crores)

UPL has allotted fund of Rs. 7.14 Crores for ESC activities in next five years. Plan for ESC activities to be carried out within study area is mentioned in following table:

Sl. No.

ESC Activity Cost in Crores

1. Agriculture Development 1,60,03,781.00

2. Employability and Entrepreneurship Programme 1,16,13,180.00

3. Environment and Nature Conservation 30,00,000.00

4. Education and Empowerment 15,00,000.00

5. Health & Sanitation 3,65,000,00.00

6. Local Area Needs 28,00,000.00

Total 7,14,16,961.00

----

ANN-10

Page 2 of 8

Five Year Plan for ESC Activity (Budget Allocation of Rs. 7.14 Crores)

Based on deficiency, growth and development need, identified six key thematic area to strengthen the socio-economic status of the society. CSR Thematic focus of Vapi Unit are to. (A) Agriculture Development: Catering the need of Vapi/Valsad area, three agriculture project are taking to uplift the socio-economic status of farmer community and doubling farmers' income by 2022. 1. Vapi Agriculture Development Project: The project mainly focus to engaged farmer throughout year and improved livelihood status of rural community. The key objective of the programme are to. Objective:

1. Diversification and reduce input cost and increase farm productivity. 2. Facilitation of Market Linkages

Methodology:

1. Community based approach in designing and implementation 2. Formation of Farmer Interest Group (15 -20 Farmer per group based on their common

interest) 3. Introduce improved technology, Farm demonstration, Village level training and training

cum exposure visit etc. will be executed. 4. Facilitation of Market Linkages

Farmer Coverage/ year wise:

Number of Farmers Year 1 Year 2 Year 3 Year 4 Year 5 Total

200 200 200 200 200 1000

Outcome:

• 1000 farmers covered and get exposure improved innovative agriculture • 50 FIG Formed • Improved livelihood status

Estimated budget:

Amount (In Rs.) Year 1 Year 2 Year 3 Year 4 Year 5 Total

5,00,000 5,50,000 6,10,000 6,71000 7,38,000 30,52,550

ANN-10

Page 3 of 8

2. UPL Centre for Agriculture Excellence In the banner of “UPL Centre for Agriculture Excellence” (Earlier Known as Farmer Training

School) providing hands on experience to farmers on various aspects of farming. Objective: To make the farmer aware about modern scientific methods through practical demonstration of crops and farming equipment. The principal objective of the programme is to increase agriculture productivity through the support of knowledge and skills. Methodology:

• Skill based Practical Training on Innovative Agriculture Practices for Farmers • Practical demonstration on farm site • Technology dissemination and Information share about latest farming equipment during

training sessions

Farmer Coverage/ year wise:

Number of Farmers Year 1 Year 2 Year 3 Year 4 Year 5 Total 1000 1100 1200 1350 1500 6150

Estimated budget:


5,00,000 5,50,000 6,10,000 6,71000 7,38,000 30,52,550

3. Agriculture Project with Cooperative Project Title: Agriculture Development Project with Cooperative

Outreach of Project: 2000 farmers from Four cooperatives @ Kaprada.

Objective:

To secure economic base and to improve the overall living condition of target group in a sustainable manner, by providing sustainable agricultural solutions, through farmer’s cooperative

promoted by BAIF”.

Output or Deliverables • Increase in the yield of Horticulture crops (Mango& Cashew) by 25 to 30 %

ANN-10

Page 4 of 8

• Improve the soil fertility by making uphill trenches or moisture conservation activities in Wadi Plot.

• Establish scientific practices for improving the yield of creeper vegetables by 25% • Increase the yield of major crops like Paddy and Pulses up to 20 to 30 %

Estimated budget:


01605910 1786850 1965535

2162089 2378297 9898681

(B) Employability and Entrepreneurship 1. Micro Enterprise Development Programme/UPL Udyamita Programme The most pressing problem facing the rural and semi urban area is unemployment. Micro Enterprises are universally recognized as significant generators of jobs and play a particularly significant role in relation to enhancing the competitiveness and productivity of the country. In order to realize greater employment opportunities, the dynamism of the Micro Enterprises sector and a higher level of entrepreneurship must be stimulated in the Rural and Urban area of Valsad.

Objective:

• Empower and build capacity of economically active women and youth by facilitating them to start Micro Enterprises

• Develop entrepreneurial culture, thereby assisting the villagers/villages to become more competitive and reduce unemployment.

Key Project Deliverable:

• Number of Micro Enterprise established: 450 to 500 (Farm sector and Non-Farm Sector enterprise consider under Micro Enterprise)

Outcome:

450 to 500 women/youth/farmers/family will get direct employment through establishment of Micro Enterprise.

Estimated Budget:


09,00,000 9,80,000 10,78,000

1185800 1304380 5448180

ANN-10

Page 5 of 8

2. UPL Niyojaniya Kendra UPL Niyojaniya Kendra is a livelihood linked skilled development programme.

Objective:

Provide comprehensive skill training to youth on industry specific skills and make them employable Outcome Youth Coverage/ year wise:

Number of Youth Trained Year 1 Year 2 Year 3 Year 4 Year 5 Total

125 150 175 200 225 875

Estimated Budget:


7,00,000 7,50,000 8,25,000

9,00,000 9,90,000 41,65,000

3. UPL Goatery Project (Give Two – Take Two)

Known as the cow of poor families, goat is an important source of livelihood for the rural poor, particularly for women, landless and marginal farmers. Goat husbandry is ideally suited for the poorest, because of short gestation period, low capital investment, low cost of maintenance and growing demand for its milk and meat. With this understanding, desire to take up goat rearing intervention in surrounding location. Objective: To provide alternative means of income among the targeted women and make them financially self-reliant.

Outcome

Family Coverage/ year wise:

Number of Family Year 1 Year 2 Year 3 Year 4 Year 5 Total

40 Family 40 Family 40 Family 40 Family 40 Family 200 Family

Estimated Budget:


4,00,000 4,00,000 4,00,000 4,00,000 4,00,000 20,000,00.00

ANN-10

Page 6 of 8

(C) Environment and Nature Conservation – UPL Vasudha - Vasudha in Sanskrit Means “Mother Earth” the giver of all wealth. UPL’s Vasudha program is an integrated nature

conservation efforts that involves all the stakeholders. 1. Eco Club Project: This is an initiative to make young generation aware about the importance of protecting nature and maintaining ecological balance. Objective: Make the young generation conscious about the importance of nature preservation and conservation and inculcate good practices. School Coverage/ year wise:

Number of School/Student Year 1 Year 2 Year 3 Year 4 Year 5 Total

100 school/20,000 students 100 school/20,000

students Estimated Budget:


30,00,000.00 30,00,000.00

(D) Education and Empowerment 1. Quality Education and Infrastructure Support to Government School School Coverage/ year wise:

Number of School/Student Year 1 Year 2 Year 3 Year 4 Year 5 Total

5 School/ 1000 students 5 School/ 1000 students

Estimated Budget:


15,00,000.00 15,00,000.00

ANN-10

Page 7 of 8

(E) Health and Sanitation

1. Nursing College – Infrastructure Support Estimated budget:

Year wise Budget (Amount in rs.) Year 1 Year 2 Year 3 Year 4 Year 5 Total

2,00,000,00 - -- -- 2,00,000,00.00 2. UPL School Sanitation Program Revealed in “2014 Annual status of Education Report (ASER)” 45% of Indian schools don’t have

access to a toilet or there are toilets that student can’t use and, so, must urinate or defecate in the

open in or near schools. Study of a national NGO reveled that in over 60% of the schools surveyed, students avoid using the school toilet. Considering the seriousness of the nation and the local need of the schools, UPL Limited has decided to take the initiative to provide world best class toilet and sanitation facilities to the Government primary schools. Objective: “To provide best class sanitary facilities to Schools and inculcate healthy and hygienic behavior

among 10000 students by 2020.

Coverage: Hardware Intervention - Toilet Construction @ School (s):

Number of Toilet Block/school Year 1 Year 2 Year 3 Year 4 Year 5 Total

10 toilet Block 10 Toilet Block Hand Holding Support / Follow Up 20 Toilet block in

20 School Software Intervention - @ School (s):

Number of Toilet Block/school Year 1 Year 2 Year 3 Year 4 Year 5 Total

50 School /10000 students 50 School/10000

students Estimated budget

Year wise Budget (Amount in Rs.) Items/Year Year 1 Year 2 Year 3 Year 4 Year 5 Total Hardware 75,00,000 75,00,000 -- -- -- 1,50,00,000.00 Software 3,00,000 3,00,000 3,00,000 3,00,000 3,00,000 15,00,000.00

Total 1,65,00,000.00

ANN-10

Page 8 of 8

(F) National / Local area need Being a responsible corporate entity, we always respond to address the local area need by undertaking development initiative to help our community grow. Our focus area include. 1. Suraksha Abhiyan (Road safety, Girl Safety and Industrial Safety) 2. Support of Non-Financial Aid 3. Other Misc. Development Activty Estimated Budget:


5,60,000 5,60,000 5,60,000 5,60,000 5,60,000 28,00,000.00

----

20007398

Typewritten Text

Annexure 11


20007398

Typewritten Text

Annexure 12

20007398

Typewritten Text

Annexure 13

3/26/2020 View Report of Forms

environmentclearance.nic.in/User/reports.aspx?pid=IA/GJ/IND2/150515/2020&forms=4 1/6

(To be filled up by User Agency)

Details of Project1.

Proposal No. : IA/GJ/IND2/150515/2020

(a) Name of the project : Expansion of Pesticide & Pesticide Specific IntermediateManufacturing Unit by M/s UPL Limited at Plot No 3-11, A-2/1, A-2/2, A-2/6 & A-1/2,Phase-I, GIDC Notified Industrial Area Vapi, District Valsa

(b) Name of Company / Organisation. : UPL LIMITED

(c) Registered Address. : Plot No. 3-11, A-2/1, A-2/2, A-2/6 & A-1/2, Phase-I, GIDCEstate, Vapi-396195, Dist. Valsad, Gujarat. Gujarat 396195

(d) Legal Status of the Company. : Others

(e) Joint Venture (Yes/No) : No

Address for the Correspondence2.

(a) Name of Applicant. : Subodh Namjoshi

(b) Designation (Owner/Partner/CEO) : Sr General Manager (Manufacturing)

(c) Address :- Plot No. 3-11, A-2/1, A-2/2, A-2/6 & A-1/2, Phase-I, GIDC Estate, Vapi-396195, Dist. Valsad, Gujarat.

State : Gujarat

District : Valsad

Town / Village : Phase I, GIDC Notified Industrial Area, Vapi

(d) Pin Code : 396155

(e) Email : [email protected]

(f) Telephone no : 2432716

(g) Fax no : No

(h) Mobile no : 9909994207

Form-4

APPLICATION FOR AMENDMENT IN ENVIRONMENTAL CLEARANCE

20007398

Typewritten Text

Annexure 14



(i) Contact Person. : Subodh

(j) Website (if any) : www.uplonline.com

Category of the Project/Activity as per Schedule of EIANotification,20063.

(a). Major Activity. : 5(b) Pesticides industry and pesticide specific intermediates(excluding formulations)

Minor Activity : No

Major Sub Activity. : No

Minor Sub Activity : No

(b). Category : A

Reason for applicant at central level/state level(in case of B1 and B2 projects): No

Location of Project4.

(a) Plot No/Survey No/Khasra No : Plot No 3-11, A-2/1, A-2/2, A-2/6 & A-1/2

(b) Village : Phase I, GIDC Notified Industrial Area, Vapi

(c) Tehsil : Pardi

(d) District : Valsad

(e) State : Gujarat

(f) Pin Code : 396195

(g) Bounded Latitudes (North) : Yes

From : Degree:20, Minutes : 20, Second :56.12

To : Degree:20, Minutes : 21, Second :08.22

(h) Bounded Longitudes (East) : Yes

From : Degree:72, Minutes : 54, Second :32.64

To : Degree:72, Minutes : 54, Second :47.57



(i) Survey of India Topo Sheet No : F43S15/F43T3

Details of Environment Clearance5

(a) Project Name : Expansion of Pesticide & Pesticide Specific IntermediateManufacturing Unit by M/s UPL Limited at Plot No 3-11, A-2/1, A-2/2, A-2/6 & A-1/2,Phase-I, GIDC Notified Industrial Area Vapi, District Valsad (Gujarat)

(b) MoEF&CC / SEIAA File No : IA-J-11011/330/2016-IA-II(I)

(c) Date of issue of EC : 25/11/2019

(d) Uploaded EC letter (PDF Only):

Details of Consent to Operate6

(i) Whether Consent to operate obtained (Yes/No) ? : Yes

(ii) Uploaded copies of all Consent to operate obtained since inception:

(iii)Date of issue : 31/12/2019

(iv)Valid Upto: 31/12/2023

(v)File No : GPCB/CCA/VSD-218 (7)/ID-24711 CC&A – AWH -99693

(vi)Application No : Application Inward no. 150129

(vii)Uploaded copy of Consent to operate valid as on Date:

Amendment Sought for7

Amendment in Configuration/ Amendments in Clearance condition/ Other (specify) :The EC Condition No : 11 (xvi) in granted EC is Read as “As committed, funds allocationfor the Corp

Details of Product (as per the approved EC)8

Details of Products

S.no Product / Activity(Capacity/ Area). Quantity Unit

Mode ofTransport/

Transmission ofProduct

1 Cypermethrin 6000 TPA By Road / Rail

2 Alpha Cypermethrin ORBeta Cypermethrin OR

Imidacloprid (Tech)

960 TPA By Road / Rail

3 Sulfosulfuron 120 TPA By Road / Rail

4 Denatonium Benzoate 60 TPA By Road / Rail

http://environmentclearance.nic.in/DownloadPfdFile.aspx?FileName=lMdHjko7hnZciqIjxOaEN9LaBI1rPYiLs3ad/8OQBajj9qGfX4wbjvm6dMtfon0kILFaDoWQJqATOilv+V+eNA==&FilePath=rA708pOTiC6yc1zoYn0akBduriwUlQ0Ln76A7NafH3vTaxNsthWG0+QWPJ0vvkVGjry3VTyGnvj+GjW5G+xL43Agw06qZ2zWXNV/rRjtVCs=

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http://environmentclearance.nic.in/DownloadPfdFile.aspx?FileName=lMdHjko7hnZciqIjxOaENxQeRUvLeXRavQxtlTxv/lV2yBswb6tGlUmhFuseQgy0890X4MLZ6YPYuz1Vje4KXQ==&FilePath=rA708pOTiC6yc1zoYn0akBduriwUlQ0Ln76A7NafH3vTaxNsthWG0+QWPJ0vvkVGjry3VTyGnvj+GjW5G+xL43Agw06qZ2zWXNV/rRjtVCs=



5 Ammonium Carbamate(MR 17)


6 2-Chloroimidazo (1,2 – a)pyridine-3-sulfamide

(ASAM)


7 Hydrazide 240 TPA By Road / Rail

8 Red Phosphorous 960 TPA By Road / Rail

9 Meta Phenoxy BenzylAlcohol (MPBAL)


10 Tri Phenyl Phosphate(TPPA)


11 2,4 Hydroxy PhenylPropionic Acid OR L-2Chloro Propionic Acid


12 MagnesiumPhosphide(Fumigant)


13 Hydrazide 240 TPA By Road / Rail

14 Red Phosphorous 960 TPA By Road / Rail

15 Bifenthrin OR LambdaCyhalothrin OR ClodinofopPropargyl (UPH – 203) OR

Thiomethoxam (STAR)


16 Desmedipham (DMP) ORPhenmedipham (PMP) ORMetribuzin OR Metamitron


17 Azoxystrobin ORTrifloxystrobin ORKresoxim Methyl


18 MetaphenoxyBenzaldehyde (MPBAD)


19 2- Chloro Propionic AcidChloride


20 Permethrin 1800 TPA By Road / Rail

21 Propanil 7200 TPA By Road / Rail

22 Safener (UPH-203 S) 600 TPA By Road / Rail

23 Aluminum Phosphide 9600 TPA By Road / Rail

24 Zinc Phosphide 1440 TPA By Road / Rail

25 Dichloro Vinyl AcidChloride (DVACL)


26 Amino Aceto NitrileSulphate (AANS)


27 Liquid and /or SolidFormulation


Details of Configuration (Multiple Entries Allowed)9

Details of Configurations

S.noPlant/

Equipment/Facility

ExistingConfiguration

ProposedConfiguration

Finalconfiguration

afteramendment

Remarks ifAny

1 Plant Area(m2)

67,675 1964 69,639 Proposedarea is of

Process Plant& Tankfarm



Reason for Amendment10

Reason for Amendment : Looking towards present market scenario the products whichwere granted earlier EC are less in demand. Hence, the outcome of the project will alsobe impacted. Hence, we request MoEF&CC to revise our CER percentage from 5% to 1.5%.The CER Allocation also needs to be revised from 5% to 1.5% as per MoEF&CC OfficeMemorandum on CER & MoEF&CC Circular on CEPI Mechanism. We request To Amend TheEC Condition No : 11 (xvi) in granted EC is Read as “As committed, funds allocation for theCorporate Environment Responsibility (CER) shall be 1.5 % of the total project cost. Item-wise details along with time bound action plan shall be prepared and submitted to theMinistry's Regional Office”

Any Other amendment required11

Any Other Amendment Required

S.no Reference ofApproved EC

Description as perApproved EC

Description as perProposal. Remarks

1 11 (XVI) As Committed,Funds Allocation

for the Corporate E

As Committed,Funds Allocation

for the Corporate E

The CERAllocationneeds to bereived from 5%To 1

Details of EIA Consultant12

Have you hired Consultant for preparing document (Yes/No) ? : No

(i)Reason for not engaging the Consultant : The proposal is only change in CorporateEnvironment Responsibility (CER) percentage allocation changes and does not attracts anychanges in technical details in EIA / EMP and Pre-feasibility Report.

Document to be Attached13.

(a) Uploaded addendum to EIA/EMP Report:

(b) Uploaded Copy of revised -Feasibility Report /Detailed Project Report (DPR) /Detailed Engineering Report / Detailed Conceptual Plan / Approved Mining Plan (in

case of mining proposals):

(c) Upload Copy of final Layout Plan:

(d)Uploaded Cover Letter duly signed by the project proponent or authorized person:

(e)Uploaded a copy of authorization duly signed by the project proponent in support

of the person making this application on behalf of the User Agency:

(f)Uploaded Additional File, If any:

Essential Details Sought

http://environmentclearance.nic.in/DownloadPfdFile.aspx?FileName=zk3ZKZ0tN4P5WX0VodcEfsgW33Kn90uE65DvEQV66aBw7DPLccV69XwOoYcBmI+yW4XsEYSNtAoTmmaTcyLTHkQ9SaVYf4pc7Ur+pEDFzis=&FilePath=rA708pOTiC6yc1zoYn0akBduriwUlQ0Ln76A7NafH3vTaxNsthWG0+QWPJ0vvkVGjry3VTyGnvj+GjW5G+xL43Agw06qZ2zWXNV/rRjtVCs=

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http://environmentclearance.nic.in/DownloadPfdFile.aspx?FileName=zk3ZKZ0tN4P5WX0VodcEfkkk0xuFYHHfK+XpI4GOW8DDNLjys2wFEnQrp7gjQ0eOAzOxZiI8+ecwoy/AFl/i2fO3VSBJiUczxn7wGiRRZomnBn/Tu4M2kzXXyYiANThd&FilePath=rA708pOTiC6yc1zoYn0akBduriwUlQ0Ln76A7NafH3vTaxNsthWG0+QWPJ0vvkVGjry3VTyGnvj+GjW5G+xL43Agw06qZ2zWXNV/rRjtVCs=

http://environmentclearance.nic.in/DownloadPfdFile.aspx?FileName=zk3ZKZ0tN4P5WX0VodcEfp/4eeOBQHhvI5V543uMrILt/eevtW2JF13xgisjbspZ8Z+4It5LzRuX4sFblwVwwA==&FilePath=rA708pOTiC6yc1zoYn0akBduriwUlQ0Ln76A7NafH3vTaxNsthWG0+QWPJ0vvkVGjry3VTyGnvj+GjW5G+xL43Agw06qZ2zWXNV/rRjtVCs=



Details of State of the project

S.no. EDS Sought Date EDS Sought Letter

NIL

Additional Detail Sought: NIL

Undertaking14.

(a): I hereby give undertaking that the data and information given in the application andenclosures are true to be best of my knowledge and belief and I am aware that if any partof the data and information found to be false or misleading at any stage, The project willbe rejected and clearance given, If any to the project will be revoked at our risk and cost.In addition to above, I hereby give undertaking that no activity / construction / expansionhas since been taken up.

(b)Name : Subodh Namjoshi

(c)Designation: Sr General Manager (Manufacturing)

(d)Company: UPL LIMITED

(e)Address: Plot No. 3-11, A-2/1, A-2/2, A-2/6 & A-1/2, Phase-I, GIDC Estate, Vapi-396195, Dist. Valsad, Gujarat. Gujarat 396195

Print Page

Annexure-15 Production Details

Sr. No Name of Product

GPCB Consented Quantity in MT/Month

Oct-19 Nov-19 Dec-19


Jan-20 Feb-20 Mar-20 CC&A AWH-99693 dated

22.02.2019 valid till 31.12.2023

(Before Grant of EC)

Amendment (AWH-99693)

dated 31.12.2019 valid till 31.12.2023 (EC to CCA of EC dated 25.11.2019)

(EC To CTO) Pesticide Technical

1 Cypermethrin 330 260 235 260 500 136 283 310

2 Permerthrin 100 52.8 37.3 58.2 150 -- 33 38.8

3 Propanil 108 107.000 106.8 107 600 218.400 327.0 199.6

4

Bifenthrin

32

31 27 18

150

-- -- 61.65

Clodinofop propargyl (UPH-203) -- 3.99 13.8 5.225 16.75 --

Thiomethaxam (STAR) -- -- -- -- -- --

Lambda Cyhalotrin -- -- -- -- -- --

5

Desmedipham (DMP)or

90

-- -- --

240

-- -- --

Phenmedipham (PMP) 49.205 -- -- -- -- --

Metamitrom -- -- -- -- -- --

Metribuzin 40.795 89.725 89.142 238 29.3 0.0

6 Aluminium Phosphide 200 198.306 199.293 199.065 800 441.149 401.113 259.143

7 Magnesium Phosphide 8 7.264 4.336 -- 50 3 6.96 68

8 Zinc Phosphide 40 33 40 40 120 52 90 -- Pesticide Intermediate

9 Dichloro vinyl Chloride (DVACL) 300 224.000 185.000 140 350 141.250 135.250 126.750

10

Metaphenoxy Benzaldehyde (MPBAD) Or 275 -- -- -- 275 or -- -- --

Trizinone 175 -- -- -- 175 20 15.45

11 Red Phosphorus 80 78.013 78.00 11.252 80 28.000 65.043 45.000

12 Denatonium Benzoate 1 1 1 1 5 -- -- --

13 ASAM or Denatonium Benzoate 2 1.95 1.41 1.39 2 -- -- --

Sr. No Name of Product


Oct-19 Nov-19 Dec-19


Jan-20 Feb-20 Mar-20 CC&A AWH-99693 dated

22.02.2019 valid till 31.12.2023

(Before Grant of EC)

Amendment (AWH-99693)

dated 31.12.2019 valid till 31.12.2023 (EC to CCA of EC dated 25.11.2019)

(EC To CTO) 14 Metaphenoxy Benzyl Alcohol (MPBAL) 0 -- -- -- 150 38.250 43.650 26.100

15 Ammonium Carbamate(MR-17) 0 -- -- -- 200 60 -- 49 By-Product

1 Hydrochloric Acid 2048 164.69 223.67 197.28 2287.9 0 24.39 98.17

2 Phosphoric Acid (100%) 40 39.558 39.558 39.591 138.4 49.783 45.409 30.887

3 Spent Sulphuric Acid (46-68%) OR 1025 1165.15 Ammonium Sulphate 600 367.925 355.65 206.8 686.38 294 217 200

4 Phosphorous Oxychloride 640 242.409 -- -- 698.38 -- -- --

5 Ammonium Chloride (Solid) 34.8 -- -- -- 34.8 -- -- --

6 Sodium Bromide Solution 720 657 614.74 719.48 1290.19 1207.39 27.674 --

7 Potassium Chloride Salt OR 160 -- -- -- 188 -- -- --

Potassium Chloride Solution 900 -- -- -- 1058 -- -- --

8 Copper hydroxide/copper sulphate 10 0.650 1.180 1.235 11.66 2.139 -- --

9

Sodium Sulphite Solution OR 930 -- -- -- 1148.7 -- -- --

solid sulphite OR 190 -- -- -- 231.92 -- -- --

Sodium bi sulphite solution OR 930 296.901 -- -- 1170.69 -- -- --

Sodium Bi Sulphite Solids (Combined Capacity) 190 -- -- -- 238.14 -- -- --

Annexure-16

Water Consumption & Waste-water Disposal details

Water Consumption (KLD)

Month GPCB Consent No. Consented quantity Water Consumption

Oct`19 CCA-AWH-99693 dated

22.02.2019 3815.2

1247.1

Nov`19 1143.1

Dec`19 1046.0

Jan`20 Amendment (AWH-99693) to CCA dated 31.12.2019

5239.2 (3639.09 Fresh +

1600.15 Recycled)

929.4

Feb`20 997.3

March`20 923.5

Wastewater Discharge (KLD)

Month GPCB Consent No. Consented quantity Waste-water

Discharge

Oct`19 CCA-AWH-99693 dated

22.02.2019 2312.5

762.55

Nov`19 679.07

Dec`19 586.06

Jan`20 Amendment (AWH-99693) to CCA dated 31.12.2019

1825.95

521.94

Feb`20 634.34

March`20 553.65

Annexure-17 Hazardous waste generation:

Month GPCB Consent No.

Consented quantity for Landfill waste (MT/Month)

Generation (MT) Disposed (MT)

Oct`19 CCA-AWH-99693 dated 22.02.2019 1338.29

908.205 911.3 Nov`19 745.35 749.625 Dec`19 614.16 614.195 Jan`20 Amendment

(AWH-99693) to CCA dated 31.12.2019 4804.82

549.135 542.34 Feb`20 509.025 513.305

March`20 480.775 465.82

Month GPCB Consent No.

Consented quantity for Incineration waste (MT/Month)

Generation (MT) Disposed (MT)

Oct`19 CCA-AWH-99693 dated 22.02.2019 715.12

90.355 97.065 Nov`19 103.525 102.275 Dec`19 71.785 79.895 Jan`20 Amendment

(AWH-99693) to CCA dated 31.12.2019 4804.82

107.5 106.4 Feb`20 76.7 80.54

March`20 70.16 65.92

1

Purvesh Jitendra Kumar Soni/SCM/Ankleshwar

From: Purvesh Jitendra Kumar Soni/SCM/Ankleshwar

Sent: 08 May 2020 18:29

To: 'Dr. R. B. Lal'; '[email protected]'; '[email protected]'; '[email protected]'; 'ro-gpcb-

[email protected]'

Cc: Mritunjay Chaubey/SCM/Mumbai; Manhar Chhotubhai Patel/SCM/Vapi; Shantanu Ashokrao Kulkarni/SCM/Vapi; Rajesh

Gupta/Director's Office/Delhi; Nikita Kamlesh Karelia/SCM/Mumbai

Subject: UPL Ltd : Vapi - Implementation Plan for Achieving Zero Liquid Discharge (ZLD).

Attachments: UPL Vapi.pdf

To, Date : 07-5-2020

The Member Secretary, Impact Assessment Division,

Expert Appraisal Committee (Industry – 2),

Ministry of Environment, Forest & Climate Change Jor Baugh Road,

New Delhi

Subject : Implementation Plan for Achieving Zero Liquid Discharge (ZLD).

Ref 1: Environmental Clearance (EC) granted by MoEF&CC vide letter no IA-J-11011/330/2016-IA-

II(I) dated 25th November 2019 for Expansion of Pesticides and Pesticide Specific Intermediates Manufacturing Unit by M/s UPL Limited at Plot No. 3-11,A-2/1,A-2/2,A-2/6, &

A-1/2,Phase-I,GIDC Notified Industrial Area, Vapi, District Valsad (Gujarat).

Ref 2: UPL Limited Vapi Letter & ZLD Feasibility Report dated 17-1-2020 Submitted on 23-01-2020

Dear Sir,

We are thankful to MoEF&CC for grant of above referred Environmental Clearance (Ref 1). In compliance to Condition No:11(ii) of granted environmental clearance (Ref -1), we have submitted Techno Economic Feasibility Study report for Zero Liquid Discharge (ZLD) to your office on 23-01-2020 (Ref -2). As per study report

Zero Liquid Discharge does not seems to be environment friendly as it will generate 4 times more CO2 emission and 2 times more hazardous solid waste as compared

to meeting discharge norms. Our operating plant is situated in coastal area and suitable CETP facilities are available to discharge into sea after suitable treatment. We shall request that please allow us to treat our wastewater as per discharge norms and allow us to send our treated wastewater to CETP from where further it

will be dispose to sea suitably.

However, if ZLD condition is imposed on us then we need time of 3-years to implement ZLD at our side. We here with submit ZLD Implementation Plan for Our Unit

UPL Limited, Vapi as follows.

20007398

Typewritten Text

Annexure 18

2

Sr.

No

Activity Year of

Completion

1 Technical Evaluation of Treatability / Feasibility Study of Effluent & ZLD Scheme Finalisation with Budgetary Approvals from

Management

2020-21

2 Start Up Construction & Setting Up of ZLD Plant with Infrastructure

2021-22

3 Commissioning & Establishment of ZLD Plant March 2023

We will operate as ZLD Unit from April 2023. Till we implement ZLD we request to allow discharge of Treated Waste Water to Common Effluent Treatment Plant (CETP) Vapi. We will comply to the consent conditions given by Gujarat Pollution Control Board (GPCB).

Due To prevailing situation of Lockdown (COVID 19), we are unable to submit physical hard copy at your office hence attached soft copy of letter for your records.

Kindly consider attached soft copy of letter as a submission.

Thanking You,

Yours Faithfully,

For UPL Limited

Regards,

Mr. Shantanu Kulkarni

Unit Head

UPL Limited, GIDC, Vapi

Mob : 7575008457

No.J- 11011/330/2016-IA.II(I)

Goverment of India

Minister of Enviroment,Forest and Climate Change

Impact Assessment Division

***

Indira Paryavaran Bhavan,

Vayu Wing,3rd Floor,Aliganj,

Jor Bagh Road,New Delhi-110003

09 Dec 2016

To,

M/s UPL LIMITED

Plot No. 3-11, A-2/1, A-2/2, A-2/6 & A-1/2, Phase-I, GIDC Estate, Vapi-396195, Dist.

Valsad, Gujarat.,

Valsad-396155

Gujarat

Tel.No.0260-2432716; Email:[email protected]

Sir/Madam,

This has reference to the proposal submitted in the Ministry of Environment, Forest

and Climate Change to prescribe the Terms of Reference (TOR) for undertaking detailed EIA

study for the purpose of obtaining Environmental Clearance in accordance with the provisions of

the EIA Notification, 2006. For this purpose, the proponent had submitted online information in the

prescribed format (Form-1 ) along with a Pre-feasibility Report. The details of the proposal are

given below:

1. Proposal No.: IA/GJ/IND2/59852/2016

2. Name of the Proposal: UPL LIMITED

3. Category of the Proposal: Industrial Projects - 2

4. Project/Activity applied for: 5(b) Pesticides industry and pesticide specific

intermediates (excluding formulations)

5. Date of submission for TOR: 20 Oct 2016

In this regard, under the provisions of the EIA Notification 2006 as amended, the Standard TOR

for the purpose of preparing environment impact assessment report and environment

management plan for obtaining prior environment clearance is prescribed with public consultation

as follows:

20007398

Typewritten Text

Annexure 19

STANDARD TERMS OF REFERENCE (TOR) FOR EIA/EMP REPORT FOR PROJECTS/ACTIVITIES REQUIRING ENVIRONMENT CLEARANCE

5(b): STANDARD TERMS OF REFERENCE FOR CONDUCTINGENVIRONMENT IMPACT ASSESSMENT STUDY FOR PESTICIDESINDUSTRY AND PESTICIDE SPECIFIC INTERMEDIATES(EXCLUDING FORMULATIONS)AND INFORMATION TO BEINCLUDED IN EIA/EMP REPORT

A. STANDARD TERMS OF REFERENCE

1) Executive Summary

2) Introduction

i. Details of the EIA Consultant including NABET accreditation

ii. Information about the project proponent

iii. Importance and benefits of the project

3) Project Description

i. Cost of project and time of completion.

ii. Products with capacities for the proposed project.

iii. If expansion project, details of existing products with capacities and whether adequate landis available for expansion, reference of earlier EC if any.

iv. List of raw materials required and their source along with mode of transportation.

v. Other chemicals and materials required with quantities and storage capacities

vi. Details of Emission, effluents, hazardous waste generation and their management.

vii. Requirement of water, power, with source of supply, status of approval, water balance diagram,man-power requirement (regular and contract)

viii. Process description along with major equipments and machineries, process flow sheet(quantative) from raw material to products to be provided

ix. Hazard identification and details of proposed safety systems.

x. Expansion/modernization proposals:

a. Copy of all the Environmental Clearance(s) including Amendments thereto obtained forthe project from MOEF/SEIAA shall be attached as an Annexure. A certified copy of thelatest Monitoring Report of the Regional Office of the Ministry of Environment and Forestsas per circular dated 30th May, 2012 on the status of compliance of conditions stipulatedin all the existing environmental clearances including Amendments shall be provided. Inaddition, status of compliance of Consent to Operate for the ongoing Iexisting operationof the project from SPCB shall be attached with the EIA-EMP report.

STANDARD TERMS OF REFERENCE (TOR) FOR EIA/EMP REPORT FORPROJECTS/ACTIVITIES REQUIRING ENVIRONMENT CLEARANCE

b. In case the existing project has not obtained environmental clearance, reasons for nottaking EC under the provisions of the EIA Notification 1994 and/or EIA Notification2006 shall be provided. Copies of Consent to Establish/No Objection Certificate andConsent to Operate (in case of units operating prior to EIA Notification 2006, CTE andCTO of FY 2005-2006) obtained from the SPCB shall be submitted. Further, compliancereport to the conditions of consents from the SPCB shall be submitted.

4) Site Details

i. Location of the project site covering village, Taluka/Tehsil, District and State, Justificationfor selecting the site, whether other sites were considered.

ii. A toposheet of the study area of radius of 10km and site location on 1:50,000/1:25,000 scaleon an A3/A2 sheet. (including all eco-sensitive areas and environmentally sensitive places)

iii. Details w.r.t. option analysis for selection of site

iv. Co-ordinates (lat-long) of all four corners of the site.

v. Google map-Earth downloaded of the project site.

vi. Layout maps indicating existing unit as well as proposed unit indicating storage area, plantarea, greenbelt area, utilities etc. If located within an Industrial area/Estate/Complex, layoutof Industrial Area indicating location of unit within the Industrial area/Estate.

vii. Photographs of the proposed and existing (if applicable) plant site. If existing, showphotographs of plantation/greenbelt, in particular.

viii. Landuse break-up of total land of the project site (identified and acquired), government/private - agricultural, forest, wasteland, water bodies, settlements, etc shall be included. (notrequired for industrial area)

ix. A list of major industries with name and type within study area (10km radius) shall beincorporated. Land use details of the study area

x. Geological features and Geo-hydrological status of the study area shall be included.

xi. Details of Drainage of the project upto 5km radius of study area. If the site is within 1 kmradius of any major river, peak and lean season river discharge as well as flood occurrencefrequency based on peak rainfall data of the past 30 years. Details of Flood Level of theproject site and maximum Flood Level of the river shall also be provided. (mega green fieldprojects)

xii. Status of acquisition of land. If acquisition is not complete, stage of the acquisition processand expected time of complete possession of the land.

xiii. R&R details in respect of land in line with state Government policy

5) Forest and wildlife related issues (if applicable):

i. Permission and approval for the use of forest land (forestry clearance), if any, andrecommendations of the State Forest Department. (if applicable)


ii. Landuse map based on High resolution satellite imagery (GPS) of the proposed site delineatingthe forestland (in case of projects involving forest land more than 40 ha)

iii. Status of Application submitted for obtaining the stage I forestry clearance along with lateststatus shall be submitted.

iv. The projects to be located within 10 km of the National Parks, Sanctuaries, Biosphere Reserves,Migratory Corridors of Wild Animals, the project proponent shall submit the map dulyauthenticated by Chief Wildlife Warden showing these features vis-à-vis the project locationand the recommendations or comments of the Chief Wildlife Warden-thereon

v. Wildlife Conservation Plan duly authenticated by the Chief Wildlife Warden of the StateGovernment for conservation of Schedule I fauna, if any exists in the study area

vi. Copy of application submitted for clearance under the Wildlife (Protection) Act, 1972, to theStanding Committee of the National Board for Wildlife.

6) Environmental Status

i. Determination of atmospheric inversion level at the project site and site-specific micro-meteorological data using temperature, relative humidity, hourly wind speed and directionand rainfall.

ii. AAQ data (except monsoon) at 8 locations for PM10, PM2.5, SO2, NOX, CO and otherparameters relevant to the project shall be collected. The monitoring stations shall be basedCPCB guidelines and take into account the pre-dominant wind direction, population zoneand sensitive receptors including reserved forests.

iii. Raw data of all AAQ measurement for 12 weeks of all stations as per frequency given in theNAQQM Notification of Nov. 2009 along with - min., max., average and 98% values foreach of the AAQ parameters from data of all AAQ stations should be provided as an annexureto the EIA Report.

iv. Surface water quality of nearby River (100m upstream and downstream of discharge point)and other surface drains at eight locations as per CPCB/MoEF&CC guidelines.

v. Whether the site falls near to polluted stretch of river identified by the CPCB/MoEF&CC, ifyes give details.

vi. Ground water monitoring at minimum at 8 locations shall be included.

vii. Noise levels monitoring at 8 locations within the study area.

viii. Soil Characteristic as per CPCB guidelines.

ix. Traffic study of the area, type of vehicles, frequency of vehicles for transportation of materials,additional traffic due to proposed project, parking arrangement etc.

x. Detailed description of flora and fauna (terrestrial and aquatic) existing in the study areashall be given with special reference to rare, endemic and endangered species. If Schedule-I fauna are found within the study area, a Wildlife Conservation Plan shall be prepared andfurnished.

xi. Socio-economic status of the study area.


7) Impact and Environment Management Plan

i. Assessment of ground level concentration of pollutants from the stack emission based onsite-specific meteorological features. In case the project is located on a hilly terrain, theAQIP Modelling shall be done using inputs of the specific terrain characteristics fordetermining the potential impacts of the project on the AAQ. Cumulative impact of all sourcesof emissions (including transportation) on the AAQ of the area shall be assessed. Details ofthe model used and the input data used for modelling shall also be provided. The air qualitycontours shall be plotted on a location map showing the location of project site, habitationnearby, sensitive receptors, if any.

ii. Water Quality modelling - in case of discharge in water body

iii. Impact of the transport of the raw materials and end products on the surrounding environmentshall be assessed and provided. In this regard, options for transport of raw materials andfinished products and wastes (large quantities) by rail or rail-cum road transport or conveyor-cum-rail transport shall be examined.

iv. A note on treatment of wastewater from different plant operations, extent recycled and reusedfor different purposes shall be included. Complete scheme of effluent treatment. Characteristicsof untreated and treated effluent to meet the prescribed standards of discharge under E(P)Rules.

v. Details of stack emission and action plan for control of emissions to meet standards.

vi. Measures for fugitive emission control

vii. Details of hazardous waste generation and their storage, utilization and management. Copiesof MOU regarding utilization of solid and hazardous waste in cement plant shall also beincluded. EMP shall include the concept of waste-minimization, recycle/reuse/recovertechniques, Energy conservation, and natural resource conservation.

viii. Proper utilization of fly ash shall be ensured as per Fly Ash Notification, 2009. A detailedplan of action shall be provided.

ix. Action plan for the green belt development plan in 33 % area i.e. land with not less than1,500 trees per ha. Giving details of species, width of plantation, planning schedule etc. shallbe included. The green belt shall be around the project boundary and a scheme for greeningof the roads used for the project shall also be incorporated.

x. Action plan for rainwater harvesting measures at plant site shall be submitted to harvestrainwater from the roof tops and storm water drains to recharge the ground water and also touse for the various activities at the project site to conserve fresh water and reduce the waterrequirement from other sources.

xi. Total capital cost and recurring cost/annum for environmental pollution control measuresshall be included.

xii. Action plan for post-project environmental monitoring shall be submitted.


xiii. Onsite and Offsite Disaster (natural and Man-made) Preparedness and Emergency ManagementPlan including Risk Assessment and damage control. Disaster management plan should belinked with District Disaster Management Plan.

8) Occupational health

i. Plan and fund allocation to ensure the occupational health & safety of all contract and casualworkers

ii. Details of exposure specific health status evaluation of worker. If the workers' health is beingevaluated by pre designed format, chest x rays, Audiometry, Spirometry, Vision testing (Far& Near vision, colour vision and any other ocular defect) ECG, during pre placement andperiodical examinations give the details of the same. Details regarding last month analyzeddata of above mentioned parameters as per age, sex, duration of exposure and departmentwise.

iii. Details of existing Occupational & Safety Hazards. What are the exposure levels of hazardsand whether they are within Permissible Exposure level (PEL). If these are not within PEL,what measures the company has adopted to keep them within PEL so that health of the workerscan be preserved,

iv. Annual report of heath status of workers with special reference to Occupational Health andSafety.

9) Corporate Environment Policy

i. Does the company have a well laid down Environment Policy approved by its Board ofDirectors? If so, it may be detailed in the EIA report.

ii. Does the Environment Policy prescribe for standard operating process / procedures to bringinto focus any infringement / deviation / violation of the environmental or forest norms /conditions? If so, it may be detailed in the EIA.

iii. What is the hierarchical system or Administrative order of the company to deal with theenvironmental issues and for ensuring compliance with the environmental clearanceconditions? Details of this system may be given.

iv. Does the company have system of reporting of non compliances / violations of environmentalnorms to the Board of Directors of the company and / or shareholders or stakeholders atlarge? This reporting mechanism shall be detailed in the EIA report

10) Details regarding infrastructure facilities such as sanitation, fuel, restroom etc. to be provided to thelabour force during construction as well as to the casual workers including truck drivers duringoperation phase.

11) Enterprise Social Commitment (ESC)

i. Adequate funds (at least 2.5 % of the project cost) shall be earmarked towards the EnterpriseSocial Commitment based on Public Hearing issues and item-wise details along with time


bound action plan shall be included. Socio-economic development activities need to beelaborated upon.

12) Any litigation pending against the project and/or any direction/order passed by any Court of Lawagainst the project, if so, details thereof shall also be included. Has the unit received any noticeunder the Section 5 of Environment (Protection) Act, 1986 or relevant Sections of Air and WaterActs? If so, details thereof and compliance/ATR to the notice(s) and present status of the case.

13) 'A tabular chart with index for point wise compliance of above TOR.

B. SPECIFIC TERMS OF REFERENCE FOR EIASTUDIES FOR PESTICIDESINDUSTRY AND PESTICIDE SPECIFIC INTERMEDIATES (EXCLUDINGFORMULATIONS)

1. Commitment that no banned pesticides will be manufactured.

2. Detailsonsolvents to be used,measuresfor solventrecovery and for emissions control.

3. Details of process emissions from the proposed unit and its arrangement to control.

4. Ambient air quality data should include VOC, other process- specific pollutants* like NH3*,chlorine*, HCl*, HBr*, H2S*, HF*, CS2 etc., (*-as applicable)

5. Work zone monitoring arrangements for hazardous chemicals.

6. Detailed effluent treatment scheme including ssegregation for units adopting 'Zero' liquid discharge.

7. Action plan for odour control to be submitted.

8. A copy of the Memorandum of Understanding signed with cement manufacturers indicating clearlythat they co-process organic solid/hazardous waste generated.

9. Authorization/Membership for the disposal of liquid effluent in CETP and solid/hazardous waste inTSDF, if any.

10. Material Safety Data Sheet for all the Chemicals are being used/will be used.

11. Authorization/Membership for the disposal of solid/hazardous waste in TSDF.

12. Details of incinerator if to be installed.

13. Risk assessment for storage and handling of hazardous chemicals/solvents. Action plan for handling& safety system to be incorporated.

14. Arrangements for ensuring health and safety of workers engaged in handling of toxic materials.

***

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MINUTES OF THE 41stEXPERT APPRAISAL COMMITTEE (INDUSTRY-2) MEETING HELD DURING 24-26 SEPTEMBER 2018

Venue: Indus/Narmada Hall, Ground Floor, Jal Wing, Ministry of Environment, Forest

and Climate Change, Indira ParyavaranBhawan, JorBagh Road, New Delhi - 3.

Time: 10:30 AM 41.1 Opening Remarks by the Chairman 41.2 Confirmation of the Minutes of the 40thMeeting of the EAC (Industry-2) held during

27-29 August 2018 at Indira ParyavaranBhawan, New Delhi.

The EAC, having taken note that no comments were offered on the minutes of its 40th meeting held on 27-29 August, 2018 at New Delhi, confirmed the same. Day One - 24th September 2018

41.3 Environmental Clearance

Agenda No.41.3.1 Bulk Drugs & Intermediates Manufacturing unit at Sy. No.109, Jayanthipuram Village, Jaggayyapet Mandal, Krishna District (Andhra Pradesh) by M/s Sarvani Labs Private Limited - For Environmental Clearance [IA/AP/IND2/62366/2017, IA-J-11011/38/2017-IA-II(I)]

41.3.1.1 The project proponent and accredited Consultant M/sRightsource Industrial Solutions Pvt Ltd, gave a detailed presentation on the salient features of the project and informed that: (i) The proposal is for environmental clearance to the project for setting up Bulk Drugs & Intermediates Manufacturing Unit at Sy. No.109, Jayanthipuram (V), Jaggayyapet (M), District Krishna (Andhra Pradesh) by M/s Sarvani Labs Private Limited. (ii) The project Proposal was considered by Expert Appraisal Committee (Industry-II) in its 20th EAC meeting held during 27th to 28th February 2017 and recommended Terms of Reference (ToRs) for the Project. The ToR has been issued by Ministry vide letter no. IA-J-11011/38/2017 - IA II (I) dated 31st May 2017. (iii) All Synthetic organic chemicals industry (dyes & dye intermediates; bulk drugs and intermediates excluding drug formulations; synthetic rubbers; basic organic chemicals, other synthetic organic chemicals and chemical intermediates) Located outside the notified industrial area/ estate are listed at S.N. 5(f) of Schedule of Environmental Impact Assessment (EIA) Notification under category ‘A’ and are appraised at Central Level by Expert Appraisal Committee (EAC). (iv) The proposed project will be established in a land area of 2.93 Acres (11843 sqm). (v) Industry will develop Greenbelt in an area of 36.87% i.e. 1.08 Acres out of 2.93 Acres of area of the project.

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highly toxic and thus need to be deleted. The remaining products need to be reviewed for the toxicity involved and biodegradability, to revise the product list accordingly.

3 Considering the safety precautions, risk assessment study should be carried out using 3-D modelling.

PP has informed that safety precautions, risk assessment study using 3-D modelling is in progress.

41.3.19.3 During deliberations, the EAC noted that the replies submitted by the project proponent were actually not in line with its observations/concerns in respect of revised water balance, revision of product list vis-a-vis the LD50 values. The desired risk assessment study using 3D modelling was also not carried out and reported to be in progress. As such, none of the earlier observations was reported to be complied with. Further, the Committee observed discrepancies in the procedural requirements viz. EIA/EMP report finalized in September, 2017 before the public hearing conducted by SPCB on 30th December, 2017, Final EIA/EMP documents submitted without any authenticity/covering letter, etc. In view of the above observations, the proposal was deferred for the needful. Agenda No.41.3.20 Expansion of Pesticide & Intermediates manufacturing unit at Plot No.3-11, A-2/1, A-2/2, A-2/6 & A-1/2, Phase-I, GIDC Industrial Estate, Vapi, District Valsad (Gujarat) by M/s UPL Limited - For Environment Clearance [IA/GJ/IND2/71396/2016 J-11011/330/2016-IA-II (I)]

. 41.3.20.1 The project proponent and the accredited Consultant M/s Eco Chem Sales & Services, made a detailed presentation on the salient features of the project and informed that: (i) The proposal is for Expansion in Existing Production Capacity & Addition of New Pesticides & Intermediates including Pesticide formulation by M/s UPL Ltd, located at Plot Nos.3-11, A-2/1, A-2/2, A-2/6 & A-1/2, Phase-I, GIDC Notified Industrial Area, Vapi, District Valsad (Gujarat). (ii) The project proposal was considered by the Expert Appraisal Committee (Industry-2) in its 24th EAC meeting held during 14 - 16th June, 2017 for Amendment in ToR and recommended Terms of References (TORs) for the Project. The Amended TOR (exempting Public Consultation and Zero Liquid Discharge condition) has been issued by Ministry vide letter No. J-11011/330/2016-IA-II(I); dated 9thOctober, 2017. MoEF&CC issued Standard ToR letter dated 09.12.2016. (iii) All Products are listed at S.N. 5(b) of Schedule of Environmental Impact Assessment (EIA) Notification under category ‘A’ and are appraised at Central Level by Expert Appraisal Committee (EAC). (iv) Ministry has issued EC earlier vide letter no. J-11011/32/2007- IA-II (I) dated 23rd July, 2007 for GIDC Notified Industrial Area, Vapi unit to M/s. United Phosphorous Limited.

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(v) Existing land area is 69,639 m2 and expansion will be developed within existing plant premises hence no additional land area will be used for proposed expansion. (vi) Industry has already developed Greenbelt/plantation in an area of 33% of the project area i.e. 22,999 m2 out of which 2,691 m2 area at project site and 20,308 m2 at Vikram Farm, Nahuli Village. (vii) The estimated project cost is INR 28,563.13 Lakhs excluding existing investment of INR 23,800 Lakhs. Total capital cost earmarked towards environmental pollution control measures is INR 3414.11 Lakhs and the Recurring cost (operation and maintenance) will be about INR 949.2 Lakhs per annum. (viii) Total Employment will be 679 persons as direct & 100 persons indirect after expansion. Industry proposes to allocate Rs. 714.1 Lakhs @ of 2.5% towards Corporate Social Responsibility. (ix) There are no National parks, Wildlife sanctuaries, Biosphere reserves, Tiger/Elephant reserves, Wildlife corridors etc. within 10 km from the project site. River Daman Ganga, Kolak and Darotha is flowing at a distance of 1.30 km, 6.39 km and 3.89 km in S, NE and SW direction respectively. (x) Ambient air quality monitoring was carried out at 9 locations during 1st December, 2016 to 28th February, 2017 and the baseline data indicates the ranges of concentrations as: PM10 (68.9 – 98.7 μg/m3), PM2.5 (34.8 - 53.7 μg/m3), SO2 (10.3 – 18.3 μg/m3) and NO2 15.6 – 24.7 μg/m3). AAQ modeling study for point source emissions indicates that the maximum incremental GLCs after the proposed project would be 1.22 μg/m3, 2.1 μg/m3 and 0.74 μg/m3 with respect to PM10, SOx and NOx. The resultant concentrations are within the National Ambient Air Quality Standards (NAAQS). (xi) Total fresh water requirement will be 5239.21 m3/day after expansion (Existing: 3815.24 m3/day, Proposed: 1424 m3/day) and is being/will be met from GIDC water supply. (xii) Effluent of industrial process will be segregated into three streams as high TDS stream, high COD and toxic concentrated stream and normal stream. High COD and toxic concentrated effluent is/will be treated in to Incinerator of BEIL, Ankleshwar. High TDS effluent is/will be treated in existing Multiple Effect Evaporation (MEE) System and proposed Multiple Effect Evaporation (MEE). Normal Effluent will be treated in existing ETP and Final treated effluent from the ETP confirming the CETP norms is being/will be sent for further treatment in CETP, Vapi. (xiii) Power requirement after expansion will be 19786.27 kW including existing 9082.34 kW KVA and will be met from Dakshin Gujarat Vij Company Ltd (DGVCL). Existing unit has 1 DG set of 1250 kVA and 2 DG sets of 500 kVA each capacity, additionally 2 DG sets of 500 kVA each will be used as standby during power failure. Stack (height 15.5 m) will be provided as per CPCB norms. (xiv) Existing unit has 10 TPH, 8 TPH, 5 TPH and 23 TPH FO/NG, FO/NG, FO/NG and Imported coal fired boiler, respectively. Electrostatic precipitator with a stack height of 55 m as per CPCB norms has been installed to Coal fired boiler for controlling flue gas emission i.e PM, SO2 and NOx within the statutory limit of 150 mg/Nm3, 100 ppm and 50 ppm. (xv) Details of Process emissions generation and its management given below:

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Existing Process Emission

S. No. Stack attached to Stack height

(m)

Air Pollution Control system

1. Pesticide plant – 1

reactor 12

Water scrubber followed by Caustic scrubber

2. Pesticide plant – 2

reactor 12

Water scrubber followed by Caustic scrubber

3. Pesticide plant – 2 &

Permerthrin (Stand by scrubber)

12 Water/Alkali Scrubber

4. ALP plant firing

chamber 30

Mist Eliminator & Water scrubber

5. MPBAD plant reaction

vessel & Bromine recovery system

22

Sodium Thiosulphate absorber for Br2

recovery and Caustic scrubber

6. DVACL PLANT

(TCBACl reactor) 22 Alkali Scrubber

7. DVACL plant (DVACl

reactor) 22

Water scrubber followed by Alkali Scrubber

8. DVACl plant (Storage and Recovery System)

22 Alkali Scrubber

9. DVACl plant (Fugitive

emission) 22 Alkali Scrubber

10. ASAM 12 Water scrubber followed

by Alkali Scrubber

11. ZnP plant reactor 12 Mist Eliminator with

Koch Filter

12. Lambda Cyhalothrin 12 Alkali Scrubber

13. Metribuzin 12 Water/Alkali scrubber (Sodium Thiosulphate

absorber)

Additional Process emission after expansion


(m)


1. ALP plant firing

chamber 30

Vet Scrubber with Mist Eliminator

2. DVACL PLANT

(TCBACL reactor) 30 Alkali Scrubber

3. DVACL plant

(DVACL reactor) 30

Water/Alkali Two stage Scrubber

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(m)


4. DVACL plant (storage

and Recovery System)

30 Alkali Scrubber

5. ZnP plant reactor 30 Mist Eliminator with Koch

filter

6. Pesticides Plant-1

reactor 30

Water /Alkali Two stage Scrubber

7. MPBAD plant

Bromine recovery & plant reactor

30 Water /alkali Scrubber

8. ETP scrubber 30 Caustic Scrubber

9. MPBAL flare and

scrubber 30 Caustic Scrubber

10. Metribuzin 30 Caustic Scrubber

11. Kresoxim Methyl 30 Caustic Scrubber

12. Multiproduct plant

stack 30 Caustic Scrubber

(xvi) Details of Solid waste/ Hazardous waste generation and its management as listed below:

S.No.

Waste Type

Quantity Proposed Total Mode of Disposal

Waste Generation

1. ETP

waste 544.417

TPM 144.00 TPM

688.417 TPM

Collection, storage, transportation, disposal at Vapi Green Enviro Limited /BEIL-Ankleshwar.

2. Used oil 4.197 kl/m

6.356 kl/m 10.553

kl/m

Collection, storage, transportation, disposal by selling to registred reprocessors.

3.

Discarded Bag/

Containers

42052 Nos./Mont

h

63724 Nos./Mont

h

105776 Nos./Mo

nth

Collection, storage, Decontamination & recycle or sold to scrap operators

4. Oil/

Grease from ETP

0.468 TPM

0.709 TPM 1.177 TPM

Collection, storage, transportation, disposal by incineration at Vapi Green Enviro Limited / BEIL-Ankleshwar.

5. Spent Filter

Material 3 TPM 4.546 TPM

7.546 TPM

Collection, storage, transportation, disposal at Vapi Green Enviro Limited / BEIL-Ankleshwar.

6. MEE Salt 760 TPM 714 TPM 1474 TPM

Collection, storage, transportation, disposal at TSDF- Vapi Green Enviro

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Limited / BEIL-Ankleshwar.

7. Sludge of

wet Scubber

4.197 kl/m

6.36 kl/m 10.557

kl/m

Collection, storage, transportation, disposal at TSDF- Vapi Green Enviro Limited / BEIL-Ankleshwar.

8. Used

Batteries

3 Nos./Mont

h

5 Nos./Mont

h

8 Nos./Mo

nth

Collection, storage, transportation, disposal by selling to registred reprocessors.

9. Process Inorganics waste

30.8 TPM 30 TPM 60.8 TPM


10. Al,Mg,Zn Hydroxide

waste

2.608 TPM

9.000 TPM 11.608 TPM


11. Distillation

residue 681.343

TPM 710.540

TPM 1391.880 TPM

Collection, storage, transportation, disposal by incineration at TSDF- Vapi Green Enviro Limited / BEIL-Ankleshwar.

12. Spent

Solvent 22.917 TPM

34.730 TPM

57.647 TPM


13.

Waste/Residue

Containing

Pesticide

0.795 TPM

1.205 TPM 2.000 TPM


14. Aqueous

High COD Effluent

500 KL/M 800 KL/M 1300 KL/M

Sent to BEIL Incinerator for Incineration.

15.

Expired or off

specification

products

2.400 TPM

3.636 TPM 6.036 TPM


16. Fly Ash 550.000

TPM 2000.000

TPM 2550.000 TPM

Send to authorized End User and brick manufacturers.

17. STP

Sludge --- 10.00 TPM

10.00 TPM

Will be used as manure within the premises.

(xvii) Public Consultation was exempted considering the project site being in Industrial area. (xviii) The Status of compliance of earlier EC was obtained from Regional Office Bhopal vide Letter No. 5-4/2010(Parya)/945 dated 28.08.2017 and submitted to MoEF&CC, Delhi. (xix) No any litigations pending against the expansion project.

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(xx) The existing and proposed products:

Existing Product List

S. No. Products Quantity (TPA)

Pesticide Technical

1. Cypermethrin (Insecticide) 3960

2. Permethrin (Insecticide) 1200

3. Propanil (Herbicide) 1296

4. Safener (UPH-203 S) (Herbicide) 60

5.

Alpha Cypermethrin (Insecticide) OR

360 Beta Cypermethrin (Insecticide) OR

Imidacloprid (Insecticide)

6.

Bifenthrin (Insecticide) OR

384 Lambda Cyhalothrin (Insecticide) OR

Clodinafop Propargyl (UPH – 203) (Herbicide) OR

Thiomethoxam (STAR) (Insecticide)

7.

Desmedipham (DMP) (Herbicide) OR

1080 Phenmedipham (PMP) (Herbicide) OR

Metribuzin OR

Metamitron

8. Aluminum Phosphide 2400

9. Magnesium Phosphide 96

10. Zinc Phosphide 480

Pesticide Intermediates

1. 2-Chloroimidazo [1,2-a] pyridine-3-sulfamide (ASAM)

24

2. Dichloro Vinyl Acid Chloride (DVACL) 3600

3. Metaphenoxy Benzaldehyde (MPBAD) 3300

4. Hydrazide 240

5. Denatonium Benzoate 12

Pesticide Formulation and inorganic products (does not cover under EIA notification)

1. Liquids and/or Solids Formulation 3600

2. Red Phosphorus 960

Proposed Products and their Capacities for Expansion


Pesticide Technical

1. Cypermethrin (Insecticide) 2040

2. Permethrin (Insecticide) 600

3. Propanil (Herbicide) 5904

4. Safener (UPH-203 S) (Herbicide) 540

5.

Alpha Cypermethrin (Insecticide) OR

600 Beta Cypermethrin (Insecticide) OR

Imidacloprid (Insecticide)

6. Bifenthrin (Insecticide) OR

1416 Lambda Cyhalothrin (Insecticide) OR

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Clodinafop Propargyl (UPH – 203) (Herbicide) OR

Thiomethoxam (STAR) (Insecticide)

7.

Desmedipham (DMP) (Herbicide) OR

1800 Phenmedipham (PMP) (Herbicide) OR

Metribuzin OR

Metamitron

8. Aluminum Phosphide 7200

9. Magnesium Phosphide 504

10. Zinc Phosphide 960

11.

Azoxystrobin OR

1200 Trifloxystrobin OR

Kresoxim Methyl

12. Sulfosulfuron 120

Pesticide Intermediates

1. Dichloro Vinyl Acid Chloride (DVACL) 600

2. Metaphenoxy Benzaldehyde (MPBAD) 900

3. Denatonium Benzoate 48

4. Meta Phenoxy Benzyl Alcohol (MPBAL) 1800

5. Triphenyle Phosphate (TPPA) 480

6. 2,4 Hydroxy Phenyl Propionic Acid OR L-2 Chloro Propionic Acid

480

7. 2- Chloro Propionic Acid Chloride 480

8. Amino Aceto Nitrile Sulphate (AANS) 600

9. Ammonium Carbamate (MR 17) 2400

Pesticide Formulation and inorganic products (does not cover under EIA notification)

1. Liquids and/or Solids Formulation 8400

List of By-Products

S. No. By Products CAS

Number

Exiting Proposed Total

TPM

1. Phosphoric Acid (100% basis)

7664-38-2

40 98.40 138.40

2. Hydrochloric Acid 30%

7647-01-0

2048 239.90 2287.90

3.

Spent Sulfuric Acid (46%)

7664-93-9

1025 140.15 1165.15

OR

Ammonium Sulfate

7783-20-2

600 86.38 686.38

4. Phosphorous Oxychloride

10025-87-3

640 58.55 698.55

5. Ammonium Chloride

12125-02-9

34.80 Nil 34.80

6. Sodium Bromide solution

7647-15-6

720 570.19 1290.19

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S. No. By Products CAS

Number

Exiting Proposed Total

TPM

7.

Sodium Sulfite Solution

7757-83-7

930 218.66 1148.70

OR

Sodium Sulfite salt

7757-83-7

190 41.92 231.92

OR

Sodium Bi sulfite Solution

7631-90-5

930 240.69 1170.69

OR

Sodium Bi Sulfite (solid)

7631-90-5

190 48.14 238.14

8.

KCl salt 7440-09-7

160 28.00 188.00

OR

KCl Sol 7440-09-7

900 158.00 1058.00

9. Cu(OH)2/CuSO4

20427-59-2 / 7758-99-8

10 1.66 11.66

10. Sodium Sulfate 7757-82-6

160 23.00 183.00

11. MPBAD distillation Cut

67-36-7 20 2.25 22.25

12. AlCl3 20%/ Poly AlCl3

7446-70-0

1130 319.27 1449.27

13. Mono Chloro Benzene

68411-45-0

Nil 29.85 29.85

14. Methyl Benzate 93-58-3 Nil 15.00 15.00

15. Formic Acid 64-18-6 Nil 108.68 108.68

16. Dimethoxy methane

109-87-5 Nil 36.11 36.11

17. Methoxy Propanol

107-98-2 Nil 15.16 15.16

Total 9,727.80 2,479.90 12,208.00

41.3.20.2 The proposal was last considered by the EAC in its meeting held on 26-28 February, 2018, wherein the EAC expressed their concerns over higher PM10 & PM2.5 values and thus existing baseline air quality not conducive to allow proposed expansion of the unit. Also, there being no adequate space for green belt/plantation within the plant, effluent treatment not adhering to the ZLD condition and the action taken report on the observations of the Regional Office not examined by the RO for its adequacy/efficacy, the Committee was not agreed to take

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the proposal forward for the present. The Committee, after deliberations, preferred for a site visit by 2-3 of its members to examine admissibility of the proposed expansion of the project. In response to the above observations, PP has submitted the point wise reply as under:

S. No.

Clarifications/inputs sought by the EAC/Ministry vide letter dated 18th June, 2018

Reply submitted by the project proponent

1 Stringent mitigating measures to minimize the incremental concentration of air pollutants (mainly PM10 and PM2.5) to the extent possible due to the proposed industrial operations.

Mitigation measures for reducing PM10

andPM2.5 levels in ambient air at project site are proposed as under:

· Stringent mitigating measures to minimize concentration of PM-10 and PM-2.5 to the extent possible due to proposed industrial operations by preventive and control measures.

· Appropriate air pollution control systems - process scrubbers / dust collectors / bag filters / Electrostatic Precipitator in order to control process emissions from our industrial operations.

· Closed handling system for solid / powder products.

· Using good-quality imported coal only.

· Electrostatic Precipitator shall be followed by an additional water scrubber with stack height of 55 m.

· Coal storage is in closed shed.

· Closed coal conveyer system together with water sprinklers to minimize dust emissions.

· Fly ash to be collected pneumatically in SILO.

· Online continuous monitoring system for stack emission from Boilers and Power Plant for PM.

· Regular work place monitoring to ensure the efficiency of our air pollution control measures.

· No new coal fired boiler in our expansion project. Only LDO based Thermic Fluid Heater (TFH) 3 Nos. shall be provided in the expansion project.

Control of dusting in vehicle movement area We have considered following measures in

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order to control PM (1) Wide RCC Roads developed in

entire complex (2) The Tires of all vehicles entering

and leaving the plant area are cleaned

(3) We use vacuum sweeping machine to collect dust lying on RCC road as part of housekeeping

(4) We are maintaining green belt in our unit and surrounding areas

(5) We have considered additional green belt of 1225 Sq M during this monsoon season, surrounding our unit

Mitigation measures for reducing PM10

andPM2.5 levels in ambient air at industrial estate would be as under: (a) The Unit shall develop local air quality management plan in consultation with Vapi Industries Association/SPCB and implement the same to achieve desired standards.

(b) Vapi Industries Association is taking up various measures to reduce air pollution. Roads in surrounding villages are being provided concreting or converted to tarred roads. (c) Paver Blocks are being provided within the industrial estate. (d) Common Parking Area for trucks and tankers being provided with impervious flooring within industrial estate. (e) Vapi Industries Association and Notified Area Authority are carrying out massive tree plantation in the estate during this monsoon season.

2 Plan for green belt/plantation within the plant.

PP has submitted that approximately 24509 m2 (35 % of total plot area) as green belt at the plant location including surrounding boundary area and planned for 1225 m2 during this monsoon which is already started.

3 Effluent treatment not adhering to ZLD condition.

The project proponent informed that the EAC has recommended for amendment/correction in the TOR from ZLD

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condition. The PP also submitted that they already taken few initiatives for reduction of water consumption. Same initiatives will be continued after proposed expansion also.

4 Examination of the action taken report by the concerned Regional Office of the Ministry on their earlier observations.

The project proponent has also submitted the copy of updated action taken cum compliance report dated 5th July, 2018 issued by the Regional office at Bhopal.

41.3.20.3 During deliberations, the EAC noted the following: - The proposal is for environmental clearance to the project for expansion of pesticides and pesticide specific intermediates manufacturing unit from the present capacity of 1541 TPM to 4477 TPM by M/s UPL Ltd in a total area of 69,639 sqm at Plot No.3-11, A-2/1, A-2/2, A-2/6 & A-1/2, Phase-I, GIDC Notified Industrial Area Vapi, District Valsad (Gujarat). The project/activities are covered under category A of item 5(b) ‘Pesticides industry and pesticide specific intermediates (excluding formulation)’ of the Schedule to the Environment Impact Assessment Notification, 2006, and requires appraisal at central level by the sectoral EAC in the Ministry. The standard ToR for the project was granted on 9th December, 2016, followed by amendment dated 9th October, 2017 in respect of exemption from public hearing and the treated effluent to be discharged to the CETP in place of ZLD envisaged earlier. Total water requirement is estimated to be 5880.21 m3/day, of which estimated fresh water demand is 5239.21 m3/day (Existing-3815.21 m3/day, Proposed-1424 m3/day), which will be further reduced to 3640 m3/day is to be met from GIDC water supply Industrial effluent will be segregated into high TDS stream, high COD and toxic concentrated stream and normal stream. High COD and toxic concentrated effluent will be treated the Incinerator of BEIL, Ankleshwar. High TDS effluent will be treated in Multiple Effect Evaporation. Normal effluent will be treated in existing ETP, and the effluent from the ETP of 2647 m3/day will be sent for further treatment in the CETP at Vapi. The EIA/EMP report is in compliance of the ToR issued for the project, reflecting the present environmental concerns and the projected scenario for all the environmental components. The EAC found the additional details submitted by the project proponent satisfactory and in order. Ministry had earlier issued EC vide letter dated 23rd July, 2007 for expansion of pesticides unit up to the production capacity of 1539.83 TPM (Technical grade-942.83 TPM, Pesticide intermediates-597 TPM) to M/s United Phosphorous Limited. The monitoring report on compliance status of EC conditions has been forwarded by the Regional Office at Bhopal vide their letter dated 28th August, 2017 and the updated action taken cum compliance report vide letter dated 5th July, 2018. The proposed site visit could not be undertaken as Regional office of the Ministry has recently inspected the site on 27th April, 2018. 41.3.20.4 The EAC, after deliberations, recommended the project for grant of environmental clearance, subject to compliance of terms and conditions as under: -

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· Consent to Establish/Operate for the project shall be obtained from the State Pollution Control Board as required under the Air (Prevention and Control of Pollution) Act, 1981 and the Water (Prevention and Control of Pollution) Act, 1974.

· The treated effluent of 2647 cum/day shall conform to the standards prescribed under the Environment (Protection) Rules, 1986, to take it to the CETP at Vapi for further treatment.

· Necessary authorization required under the Hazardous and Other Wastes (Management and Trans-Boundary Movement) Rules, 2016, Solid Waste Management Rules, 2016 shall be obtained and the provisions contained in the Rules shall be strictly adhered to.

· National Emission Standards for Organic Chemicals Manufacturing Industry issued by the Ministry vide G.S.R. 608(E) dated 21st July, 2010 and amended from time to time shall be followed.

· To control source and the fugitive emissions, suitable pollution control devices shall be installed to meet the prescribed norms and/or the NAAQS. The gaseous emissions shall be dispersed through stack of adequate height as per CPCB/SPCB guidelines.

· Solvent management shall be carried out as follows: (a) Reactor shall be connected to chilled brine condenser system. (b) Reactor and solvent handling pump shall have mechanical seals to prevent leakages. (c) The condensers shall be provided with sufficient HTA and residence time so as to

achieve more than 95% recovery. (d) Solvents shall be stored in a separate space specified with all safety measures. (e) Proper earthing shall be provided in all the electrical equipment wherever solvent

handling is done. (f) Entire plant shall be flame proof. The solvent storage tanks shall be provided with

breather valve to prevent losses. (g) All the solvent storage tanks shall be connected with vent condensers with chilled brine

circulation.

· Total fresh water requirement shall not exceed 3640cum/day to be met from GIDC water supply. Prior permission in this regard shall be obtained from the concerned regulatory authority.

· Industrial/trade effluent shall be segregated into High COD/TDS and Low COD/TDS effluent streams. High TDS/COD shall be passed through stripper followed by MEE and ATFD (agitated thin film drier). Low TDS effluent stream shall be treated in ETP/RO to meet the prescribed standards.

· Process effluent/any wastewater shall not be allowed to mix with storm water. The storm water from the premises shall be collected and discharged through a separate conveyance system

· Hazardous chemicals shall be stored in tanks, tank farms, drums, carboys etc. Flame arresters shall be provided on tank farm, and solvent transfer through pumps.

· Process organic residue and spent carbon, if any, shall be sent to cement industries. ETP sludge, process inorganic & evaporation salt shall be disposed off to the TSDF.

· The Company shall strictly comply with the rules and guidelines under Manufacture, Storage and Import of Hazardous Chemicals (MSIHC) Rules, 1989 as amended time to time. All transportation of Hazardous Chemicals shall be as per the Motor Vehicle Act, 1989.

· Fly ash should be stored separately as per CPCB guidelines so that it should not adversely affect the air quality, becoming air borne by wind or water regime during rainy season by flowing along with the storm water. Direct exposure of workers to fly ash & dust should be avoided.

· The company shall undertake waste minimization measures as below:- (a) Metering and control of quantities of active ingredients to minimize waste. (b) Reuse of by-products from the process as raw materials or as raw material substitutes

in other processes.

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(c) Use of automated filling to minimize spillage. (d) Use of Close Feed system into batch reactors. (e) Venting equipment through vapour recovery system. (f) Use of high pressure hoses for equipment clearing to reduce wastewater generation.

· The green belt of at least 5-10 m width shall be developed in nearly 33% of the total project area, mainly along the plant periphery, in downward wind direction, and along road sides etc. Selection of plant species shall be as per the CPCB guidelines in consultation with the State Forest Department.

· As committed, funds allocation for the Corporate Environment Responsibility (CER) shall be 2.5 % of the total project cost. Item-wise details along with time bound action plan shall be prepared and submitted to the Ministry’s Regional Office.

· For the DG sets, emission limits and the stack height shall be in conformity with the extant regulations and the CPCB guidelines. Acoustic enclosure shall be provided to DG set for controlling the noise pollution.

· The unit shall make the arrangement for protection of possible fire hazards during manufacturing process in material handling. Fire-fighting system shall be as per the norms.

· Occupational health surveillance of the workers shall be done on a regular basis and records maintained as per the Factories Act.

· Continuous online (24x7) monitoring system for stack emissions shall be installed for measurement of flue gas discharge and the pollutants concentration, and the data to be transmitted to the CPCB and SPCB server. For online continuous monitoring of effluent, the unit shall install web camera with night vision capability and flow meters in the channel/drain carrying effluent within the premises.

Agenda No.41.3.21 Expansion of Bulk drugs unit with change in capacity from 3376.4 TPA to 5783.84 TPA at Plot no. A-1/A, A-1/B, A-1/C, A-2/B, A-2/C, A-2/D, C8-3/C, C8- 3/A, C-7/2, Kudikadu Village, SIPCOT Cuddalore, district Cuddalore, Tamil Nadu by M/s Strides Shasun Limited - For Environmental Clearance [IA/TN/IND2/58794/2016, J-11011/326/2016-IA II (I)] 41.3.21.1 The project proponent and the accredited consultant M/s Hubert Enviro Care Systems (P) Ltd made a detailed presentation on the salient features of the project and informed that:

(i) The proposal is for environmental clearance to the project for expansion of bulk drug manufacturing unit from 3376.40 TPA (53 Products) to 5783.84 TPA (77 Products) at by M/s Strides Shasun Limited at Plot No. A-1/A, A-1/B, A-1/C, A-2/B, A-2/C, A-2/D, C8-3/C, C8- 3/ A, C-7/2, SIPCOT Industrial Complex, Village Kudikadu, District Cuddalore (Tamil Nadu). (ii) The project proposal was considered by the Expert Appraisal Committee (Industry-2) and recommended Standard Terms of References (ToR) for the Project. The ToR has been issued by Ministry vide letter No.J-11011/326/20l6-1A.II (I) dated 29th April, 2017. (iii) All the projects located inside the notified industrial areas are listed at S.N 5(f) of schedule to the Environment Impact Assessment (EIA) Notification under category ‘B’, However due to unavailability of SEIAA, Tamil Nadu and NGT order against appeal No:123 of 2016 (SZ) (THC) dated: 01.08.2016, project appraised at Central Level by Expert Appraisal Committee (EAC).


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Annexure 21

ENGLISH NEWS PAPER ADVERTISEMENT – WESTERN TIMES (29/11/2019)

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Annexure 22

GUJARATI NEWS PAPER ADVERTISEMENT – GUJARAT MITRA (29/11/2019)

GUJARATI NEWS PAPER ADVERTISEMENT – DAMANGANGA TIMES (29/11/2019)

Annexure 23

Compliance to Organic Chemicals Manufacturing Industry - Standards Notified by MoEF Vide

Notification No GSR 608(E) dated 21th July 2010.

Sr. No

Requirement

UPL Compliance Parameter

Standard (Limiting Concentration in mg/L except pH)

A) Effluent Standards

Compulsory Parameters UPL Ltd, Results of Treated Effluent

pH 6.5 – 8.5 6.97-7.23

BOD 100 14-20

Oil & Grease 10 BDL - 3

Bio Assay Test 90% Survival in 100% Effluent

PASS

Additional Parameters

Nitrate (As N) 10 NA

Arsenic (as As) 0.2 BDL

Chromium (Hexavalent)

0.1 BDL – 0.0252

Chromium total 1.0 BDL – 0.115

Lead (as Pb) 0.1 BDL – 0.082

Cyanides (as CN) 0.2 BDL

Zinc (as Zn) 5 BDL – 0.78

Mercury (as Hg) 0.01 BDL

Copper (as Cu) 2 BDL – 0.957

Nickel (as NI) 2 BDL – 0.0676

Phenolics (as C6H5OH)

5 BDL – 0.061

Sulphide 2 BDL

B – Emission Standards For Incinerator

The UPL Vapi has Not Installed Incinerator for Hazardous Waste / Fume Gas Treatment. The Hazardous waste is being sent to CHWTSDF – BEIL Ankleshwar. The Unit has obtained membership of BEIL Ankleshwar. Hence Not Applicable.

C – Effluent from Incinerator

The UPL Vapi has Not Installed Incinerator for Hazardous Waste / Fume Gas Treatment. The Hazardous waste is being sent to CHWTSDF – BEIL Ankleshwar. The Unit has obtained membership of BEIL Ankleshwar. Hence Not Applicable.

D – Strom water

Storm water shall not be allowed with scrubber water and/or floor washing

Complied. The separate storm water drainage network has been developed within unit & for floor washing garland drains are separately provided which are finally connected to ETP.

Storm water shall be channelized through separate drain passing through a HDPE lined pit having capacity of 10 Minutes (Hourly Average) of Rainfall.

Complied. The unit has provided RCC/Masonry Pit for storm water channelization. The collected first storm water is sent to ETP.

Environmental Clearance - UPL

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