TECHNICAL SPECIFICATION PROGRAMMABLE LOGIC ...

TECHNICAL SPECIFICATION

PROGRAMMABLE LOGIC CONTROLLER

MAKE: Schneider electric or ECIL or Allen broadly or ABB or Siemens

1.0 SCOPE:

This specification covers general technical requirements for the design, development

manufacture, fabrication, inspection, shop testing, assembly, packing, supply,

transportation, delivery to site, installation, testing, internal and external wiring, testing at

site, commissioning, start up, test runs and guarantee of PLC systems, HMI systems,

SCADA development for the up gradation of Dryers., MAPS. Supply of hard & soft

copies of as built drawings, relevant technical literature, operation & maintenance

manuals, test & calibration procedures, test reports and training of PURCHASER's

personnel are also included in the scope.

It is not the intent to specify completely herein all details of construction of material &

installation of instruments, equipment and control devices. The procurement and

installation of items shall conform in all respects to applicable codes for design and

workmanship and be capable of performing in continuous commercial operation. All the

equipment, material drawings and work required for completion of subject scope as

detailed above is included in SUPPLIER's scope whether specially indicated or not.

2.0 APPLICABLE STANDARDS, SPECIFICATIONS AND DRAWINGS:

The design, manufacture and performance assessment of the equipment shall conform to well

established practices or codes. IS, BS, ISA and SAMA specifications shall be followed

wherever applicable. The standards, specifications/data sheets and drawings of all major

items, including the bought out items required for manufacture of the system shall be

submitted for PURCHASER's reference and approval.

Standards and specifications applicable to this specification are as listed below. In the event

of conflict between the provisions of this specification and the applicable standards and

specifications, this specification shall govern.

MIL STD-461A : Electromagnetic Emission and susceptibility - Requirements for the control of Electromagnetic interference. MIL STD-462 : Measurement of electromagnetic interference characteristics. IEC-801 : Electromagnetic compatibility for industrial process measurement and control equipment. IEEE-472 : Surge withstand capability. IS-13947(Part-1 ) : Specification for low voltage switch gear and control gear. ANSI/IEEE Std. 730 : Standard for software quality assurance plans 1984.

ANSI/IEEE Std. 830 : guide to software requirement Specification 1984. IS 9000 PARTR- III & V : Basic environmental testing procedure for electrical and

electronics items.

3.0 Materials, processes and workmanship:

Materials, processes and standard parts which are not specifically designated herein and

which are necessary for fulfillment of this specification shall be of industrial/MIL grade and

in accordance with practice pertinent to the manufacture of this type of equipment. Suitable

care shall be taken in design, procurement and manufacture of the equipment to ascertain the

desired quality.

All electrical and electronic components used shall be of industrial/MIL grade and standard

components readily available in the market from multiple vendors.

All connectors shall provide good contact and eliminate possibility of plugging in wrong

direction. All the small electrical and electronic components shall be wired on PCB. All

PCBs shall be epoxy based copper laminated type with EURO connectors & having gold

plated contacts and shall conform to national/international standards.

All components used shall be ''type approved" or shall have gone through a satisfactory

quality assurance test program. All ICs used shall be standard types available in the open

market. Use of any proprietary IC shall be specifically intimated for review & approval by

the PURCHASER.

All input/output connections between various modules inside the units shall be through

shielded multipin connectors. Wiring inside the units shall be carried out using PTFE

(Teflon) insulated multi strand wires. All cable shields shall be connected to the ground for

draining the static charge.

Screwed type connections shall be used for field wires and soldered type for internal

wiring & wiring of electronic circuits. Plug in type of arrangement shall be

specifically avoided for low level signal circuits to avoid loose contacts. AC and DC

voltage terminals shall be segregated and AC terminals shall be shrouded & physically

isolated from DC terminals. Wires shall be identified with the ferrule tag numbers on

both ends.

4.0 Technical Specifications:

4.1Main PLC and CPU requirements

• The total operation shall be controlled by One Engineering station cum Operator

Station located at Dryer operator Room and shall be hooked up with the Main PLC

CPU, HMIs.

• System shall be based on advanced high end Automation Platform. Each CPU shall

handle up to 512 Discrete IO, 24 Analog IO.

• Each CPU System and I/O Subsystems shall be from same series and same make.

• The complete system should be based on MODBUS protocols or HART protocol or

any open source protocols and any reserved function codes and user defined functions

codes used can be produced for approval.

• All the modules shall be rack mounted.

• All I/O modules shall be HOT Swappable i.e. on power on condition: Modules can be

plugged into or out of the rack without any damage to or electrical noise. No output

shall be affected while replacing these modules.

• All I/O modules shall have channel level diagnostics.

• Programming language shall be based on: Ladder, Instruction List, Structure Text,

SFC or Block diagram.

• Lithium battery shall be provided for RAM backup. (Application program shall

remain for a period of 3 years without power supply to the PLC rack).

• One computer should be provided with suitable configuration and should work as

engineering cum operator station. Engineering station shall be loaded with licensed

version of programming software for PLC programme development,SCADA

development and and HMI development. Engineering station shall be used as

operator station also.

• All the SCADA Screens development for 1500 tags is in the scope of Supplier as per

the requirement of Purchaser.

• Programming package support Windows 7 or higher version.

• All trends in History and Real Time shall be available at the engineering Station.

• The complete developing of the PLC, HMI, and SCADA programs is in the scope of

SUPPLIER according to the requirement of PURCHASER.

• PLC complete programming software should be installed and all the PLC’s

programme can be changed from engineering station.

• Necessary programming cable shall be provided for Programming the PLC.

Programming over Ethernet network shall be possible.

• The SCADA should be configured for all the digital, analog inputs and outputs.

• All HMI screens can be seen and can be programmed from the engineering station.

To meet these requirements additional accessories and schemes required for

commissioning of the above can be provided and the same shall be sent for approval.

THE PLC PROCESSOR shall have minimum characteristics mentioned below

Number of racks 4

Number of slots 11

Discrete I/O processor

capacity 704 I/O single-rack configuration

Analogue I/O processor

capacity 66 I/O single-rack configuration

Number of application

specific channel <= 36

Integrated connection type

Non isolated serial link 2 female mini DIN RS485 19.2

kbit/s

Ethernet TCP/IP RJ45

Port Ethernet 10BASE-T/100BASE-TX

Memory description

Supplied memory card activation

of standard web server, class B10

Internal RAM 256 kB data

Supplied memory card backup of

programs, constants, symbols and data

Internal RAM 3584 kB program constants and symbols

Internal RAM 4096 kB

Maximum size of object

areas

256 kB unlocated internal data

32634 %Mi located internal bits

Control channels Programmable loops


Non isolated serial link RJ45 Modbus master/slave

RTU/ASCII asynchronous in baseband RS232C half

duplex 0.3...19.2 kbit/s 1 twisted shielded pair

Non isolated serial link RJ45 character mode

asynchronous in baseband RS232C full duplex 0.3...19.2

kbit/s 2 twisted shielded pairs

Non isolated serial link RJ45 Modbus master/slave

RTU/ASCII asynchronous in baseband RS485 half

duplex 0.3...19.2 kbit/s 1 twisted shielded pair

USB port 12 Mbit/s

Ethernet TCP/IP RJ45

Non isolated serial link RJ45 character mode

asynchronous in baseband RS485 half duplex 0.3...19.2

kbit/s 1 twisted shielded pair

Embedded communication

service

Modbus TCP messaging, Ethernet TCP/IP

Bandwidth management, Ethernet TCP/IP

SNMP network administrator, Ethernet TCP/IP

Data Editor, Ethernet TCP/IP

Rack Viewer, Ethernet TCP/IP

Application structure

1 periodic fast task

64 event tasks

No auxiliary task

1 cyclic/periodic master task

Execution time per

instruction

0.25 µs single-length words

0.12 µs Boolean

1.16 µs floating points

0.17 µs double-length words

Current consumption 95 mA 24 V DC

Status LED

1 LED red I/O module fault (I/O)

1 LED red memory card fault (CARD ERR)

1 LED green status of Ethernet network (ETH STS)

1 LED red processor or system fault (ERR)

1 LED green processor running (RUN)

1 LED red data rate (ETH 100)

1 LED yellow activity on Modbus (SER COM)

1 LED green activity on Ethernet network (ETH ACT)

Supply Internal power supply via rack

Standards

EN 61131-2

CSA C22.2 No 213 Class 1 Division 2

IEC 61131-2

CSA 22-2 No 142

UL 508

Ambient air temperature for

operation 0...60 °C


storage 0 to 60 Deg C

Relative humidity 10...95 % without condensation

Protective treatment TC

IP degree of protection IP20

The power supply module shall have minimum characteristics mentioned below

Primary voltage 100...240 V AC

Frequency 50Hz

Primary voltage limit 85...264 V

Network frequency limits 47...63 Hz

Power supply input current 0.61 A 115 V

0.31 A 240 V

Inrush current 30 A 120 V

60 A 240 V

I²t on activation 12 A².s 240 V

It on activation <= 0.06 A.s 240 V

<= 0.03 A.s 120 V

Protection type

Internal fuse not accessible primary circuit

Overload protection secondary circuit

Overvoltage protection secondary circuit

Short-circuit protection secondary circuit

secondary power

10.8 W 24 V DC sensor power supply

16.8 W 24 V DC I/O module power supply and processor

8.3 W 3.3 V DC I/O module logic power supply

Current at secondary voltage

0.45 A 24 V DC sensor power supply

0.7 A 24 V DC I/O module power supply and processor

2.5 A 3.3 V DC I/O module logic power supply

Insulation resistance >= 100 MOhm primary/ground

>= 100 MOhm primary/secondary

Marking CE

Local signalling 1 LED green rack voltage OK

1 LED green sensor voltage

Immunity to microbreaks <= 10 ms

Dielectric strength

1500 V primary/ground

1500 V primary/secondary I/O module logic power supply

1500 V primary/secondary I/O module power supply and

processor

2300 V primary/secondary sensor power supply

500 V 24 V sensor output/ground

Vibration resistance 3 gn

Shock resistance 30 gn

Standards

EN/IEC 61131-2

EN/IEC 61010-2-201

UL 61010-2-201

CSA C22.2 No 61010-2-201



Relative humidity 5...95 % without condensation 55 °C



RoHS Compliant declaration certificate

Discrete input module shall have minimum characteristics mentioned below

Product or component type Discrete input module

Discrete input number 32

Discrete input voltage 24 V DC positive

Discrete input current 2.5 mA

Sensor power supply 19...30 V

Input compatibility With 2-wire/3-wire proximity sensors conforming to IEC

60947-5-2

Voltage state1 guaranteed >= 11 V

Current state 1 guaranteed >=2 mA

Voltage state 0 guaranteed <= 5 V

Current state 0 guaranteed <= 1.5 mA

Input impedance 9600 Ohm

DC typical filtering time 4ms

DC maximum filtering time 7ms

Insulation resistance < 10 MOhm 500 V DC

Power dissipation <= 3.9 W

Protection type Reverse polarity protection

1 external fuse per group of channel 0.5 A fast blow

Voltage detection threshold > 18 V DC sensor OK

< 14 V DC sensor fault

Status LED

1 LED red module I/O

1 LED red module error (ERR)

1 LED per channel green channel diagnostic

1 LED green module operating (RUN)

MTBF reliability Minimum 696320 h

Electrical connection 40-way connector

Dielectric strength

1500 V AC at 50/60 Hz 1 minute, primary/secondary

500 V DC 1 minute, between group of channels

Standards

UL 746C

IEC 1131-2

NF C 63-850

UL 508

CSA 22-2 No 142

IEC 664






The discrete output module shall have minimum characteristics mentioned below

Product or component type Discrete output module

Discrete output number 32 conforming to EN/IEC 61131-2

Discrete output type Solid state protected

Discrete output logic Positive

Discrete output voltage 24 V 19...30 V DC

Discrete output current 0.1 A

Output compatibility

Not IEC 61131-2 DC input

IEC 61131-2 type 3 DC input

Current per channel <= 0.125 A

Current per module <= 3.2 A

Leakage current <= 0.1 mA at state 0

Tungsten load <= 1.2 W

[Ures] residual voltage <= 1.5 V at state 1

Response time 1.2 ms

Paralleling of outputs 3 maximum

MTBF reliability Minimum 360412 h

Protection type

External short-circuit protection

Overload protection

Reverse polarity protection

Overvoltage protection

Output overload protection With electronic circuit breaker 0.125 A < Id < 0.185 A

With current limiter

Output over voltage

protection By transil diode

Output short-circuit

protection With 2 A external fuse

Reverse polarity protection Reverse mounted diode

Voltage detection threshold < 14 V DC preactuator fault

> 18 V DC preactuator at state 0

Switching frequency 0.5/LI² Hz

Overload time <= 15 ms

Output overload protection With electronic circuit breaker 0.125 A < Id < 0.185 A

With current limiter

Output overvoltage

protection With transil diode

Short-circuit protection With 2 A external fuse

Load impedance ohmic <= 220 Ohm

Status LED


1 LED green module operating (RUN)

1 LED red module error (ERR)

1 LED red module I/O

Insulation resistance > 10 MOhm 500 V DC

Power dissipation <= 3.6 W

Electrical connection 40-way connector

Dielectric strength

500 V DC 1 minute, between group of channels

1500 V AC at 50/60 Hz 1 minute, output/ground

1500 V AC at 50/60 Hz 1 minute, output/internal logic

Standards

UL 746C

IEC 1131-2

NF C 63-850

CSA 22-2 No 142

UL 508

IEC 664



Relative humidity 10...95 % without condensation for operation



The analog input module shall have minimum characteristics mentioned below

Product or component type Analog input module

Input level High level

Analogue input number 8

Analogue input type

Voltage 1...5 V

Voltage 0...5 V

Voltage 0...10 V

Voltage +/- 5 V

Voltage +/- 10 V

Current 4...20 mA

Current 0...20 mA

Current +/- 20 mA

Analog/digital conversion 16 bits

Analogue input resolution 15 bits + sign

Input impedance 4 MOhm

Permitted overload on inputs

+/- 30 mA +/- 20 mA

+/- 30 V 1...5 V

+/- 30 V 0...5 V

+/- 30 V 0...10 V

+/- 30 V +/- 5 V

+/- 30 V +/- 10 V

+/- 30 mA 4...20 mA

+/- 30 mA 0...20 mA

Internal conversion resistor 250 Ohm

Precision of internal

conversion resistor 0.1 % - 15 ppm/°C

Nominal read cycle time 9 ms for 8 channels

Fast read cycle time 1 ms + 1 ms x number of channels used

Measurement error

<= 0.2 % of full scale +/- 10 V 0...60 °C

0.08 % of full scale +/- 5 V 25 °C

0.08 % of full scale 1...5 V 25 °C

0.08 % of full scale 0...5 V 25 °C

0.08 % of full scale 0...10 V 25 °C

0.08 % of full scale +/- 10 V 25 °C

0.15 % of full scale 4...20 mA 25 °C

0.15 % of full scale 0...20 mA 25 °C

0.15 % of full scale +/- 20 mA 25 °C

<= 0.3 % of full scale 4...20 mA 0...60 °C

<= 0.3 % of full scale 0...20 mA 0...60 °C

<= 0.3 % of full scale +/- 20 mA 0...60 °C

<= 0.1 % of full scale 1...5 V 0...60 °C

<= 0.1 % of full scale 0...5 V 0...60 °C

<= 0.1 % of full scale 0...10 V 0...60 °C

<= 0.1 % of full scale +/- 5 V 0...60 °C

<= 0.1 % of full scale +/- 10 V 0...60 °C

Temperature drift 50 ppm/°C

30 ppm/°C

Isolation voltage 1400 V DC between channels and bus

1400 V DC between channels and ground

300 V DC between channels

Common mode between

channels >= 80 dB

Measurement resolution

1.4 µA 4...20 mA

1.4 µA 0...20 mA

1.4 µA +/- 20 mA

0.36 mV +/- 5 V

0.36 mV 1...5 V

0.36 mV 0...5 V

0.36 mV 0...10 V

0.36 mV +/- 10 V

Status LED

1 LED red I/O

1 LED red ERR


1 LED green RUN

Electrical connection 1 connector 28 ways

Current consumption

45 mA at 24 V DC

150 mA at 3.3 V DC

Standards IEC 1131






The analog input module-temperature shall have minimum characteristics

mentioned below

Product or component type Analog input module

Input level Low level

Analogue input number 8

Analogue input type

Voltage +/- 1.28 V

Voltage +/- 160 mV

Voltage +/- 320 mV

Voltage +/- 40 mV

Voltage +/- 640 mV

Voltage +/- 80 mV

Resistor 400 Ohm 2 wires






Temperature probe -100...+260 °C Cu 10

Temperature probe -100...+450 °C Pt 100 UL/JIS

Temperature probe -100...+450 °C Pt 1000 UL/JIS

Temperature probe -200...+850 °C Pt 100 IEC

Temperature probe -200...+850 °C Pt 1000 IEC

Temperature probe -60...+180 °C Ni 100

Temperature probe -60...+180 °C Ni 1000

Thermocouple +130...+1820 °C thermocouple B

Thermocouple +270...+1300 °C thermocouple N

Thermocouple -200...+600 °C thermocouple U

Thermocouple -200...+760 °C thermocouple J

Thermocouple -200...+900 °C thermocouple L

Thermocouple -270...+1000 °C thermocouple E

Thermocouple -270...+1370 °C thermocouple K

Thermocouple -270...+400 °C thermocouple T

Thermocouple -50...+1769 °C thermocouple R

Thermocouple -50...+1769 °C thermocouple S

Analog/digital conversion Sigma delta 16 bits

Analogue input resolution 15 bits + sign

Common mode rejection 120 dB 50/60 Hz

Differential mode rejection 60 dB 50/60 Hz

Cold junction compensation External by Pt100 probe

Nominal read cycle time 200 ms with thermocouple

400 ms with temperature probe

Detection type Thermocouple or RTD open circuit

Measurement error

+/- 0.7 °C Ni 1000 25 °C

+/- 2 °C Pt 100 0...60 °C

+/- 2 °C Pt 1000 0...60 °C

+/- 2.1 °C Ni 100 25 °C

+/- 2.1 °C Pt 100 25 °C

+/- 2.1 °C Pt 1000 25 °C

+/- 2.7 °C thermocouple U 25 °C

+/- 2.8 °C thermocouple J 25 °C

+/- 3 °C Ni 100 0...60 °C

+/- 3 °C thermocouple L 25 °C

+/- 3.2 °C thermocouple R 25 °C

+/- 3.2 °C thermocouple S 25 °C

+/- 3.5 °C thermocouple B 25 °C

+/- 3.7 °C thermocouple E 25 °C

+/- 3.7 °C thermocouple K 25 °C

+/- 3.7 °C thermocouple N 25 °C

+/- 3.7 °C thermocouple T 25 °C

+/- 4 °C Cu 10 0...60 °C

+/- 4 °C Cu 10 25 °C

+/- 4.5 °C thermocouple J 0...60 °C

+/- 4.5 °C thermocouple L 0...60 °C

+/- 4.5 °C thermocouple R 0...60 °C

+/- 4.5 °C thermocouple S 0...60 °C

+/- 4.5 °C thermocouple U 0...60 °C

+/- 5 °C thermocouple B 0...60 °C

+/- 5 °C thermocouple E 0...60 °C

+/- 5 °C thermocouple K 0...60 °C

+/- 5 °C thermocouple N 0...60 °C

+/- 5 °C thermocouple T 0...60 °C

<= 0.15 % of full scale +/- 1.28 V 0...60 °C

<= 0.15 % of full scale +/- 160 mV 0...60 °C

<= 0.15 % of full scale +/- 320 mV 0...60 °C

<= 0.15 % of full scale +/- 640 mV 0...60 °C

<= 0.15 % of full scale +/- 80 mV 0...60 °C

<= 0.2 % of full scale +/- 40 mV 0...60 °C

<= 0.2 % of full scale 4000 Ohm 0...60 °C

<= 0.3 % of full scale 400 Ohm 0...60 °C

0.05 % of full scale +/- 1.28 V 25 °C

0.05 % of full scale +/- 160 mV 25 °C

0.05 % of full scale +/- 320 mV 25 °C

0.05 % of full scale +/- 40 mV 25 °C

0.05 % of full scale +/- 640 mV 25 °C

0.05 % of full scale +/- 80 mV 25 °C

0.12 % of full scale 400 Ohm 25 °C

0.12 % of full scale 4000 Ohm 25 °C

1.3 °C Ni 1000 0...60 °C

Isolation voltage

Isolation between channels 750 V DC

Isolation between channels and ground 750 V DC

Isolation between channels and bus 1400 V DC

Common mode between

channels >= 80 dB

Measurement resolution

0.1 °C

Status LED

1 LED green RUN


1 LED red ERR

1 LED red I/O

Electrical connection 2 connectors 40 ways

Environmental characteristic 3C3 conforming to EN/IEC 60721-3-3

3C4 conforming to EN/IEC 60721-3-3






The HMI shall have minimum characteristics mentioned below

Product or component type Advanced touch screen panel

Display type Backlit colour TFT LCD

Display colour 65536 colours

Display resolution 800 x 600 pixels SVGA

Display size 12.1 inch

Software type Configuration software

Memory description 96 MB flash (EPROM)


COM1 serial link SUB-D 9, interface: RS232C,

transmission rate: 2400...115200 bps

COM2 serial link RJ45, interface: RS485, transmission

rate: 2400...115200 bps


rate: 187.5 kbps compatible

with Siemens MPI

USB 2.0 port USB type A

USB 2.0 port mini B USB

Ethernet RJ45, interface: 10BASE-T/100BASE-TX

Ethernet RJ45, interface: IEEE 802.3

Resistance to electrostatic

discharge

6 kV contact discharge conforming to IEC 61000-4-2

level 3

Touch sensitive zone 1024 x 1024

Touch panel Resistive film, 1000000 cycles

Backlight lifespan 50000 hours (white) at 25 °C

Brightness 16 levels - control by touch panel

16 levels - control by software

Character font ASCII (European characters)

[Us] rated supply voltage 24 V DC

Supply External source

Supply voltage limits 19.2...28.8 V

Inrush current <= 30 A

Power consumption

<= 17 W

<= 12 W (when power is not supplied to external

devices)

<= 12 W (when power is not supplied to external

devices)

<= 7 W (when backlight is OFF)

<= 8 W (when backlight is dimmed)

Local signalling

Status LED (orange) flashing software starting up

Status LED (green) steady offline

Status LED (green) steady operating

Status LED (red) steady power supply (ON)

Status LED (clear) faded power supply (OFF)

COM2 LED (yellow) steady data is being transmitted

COM2 LED (yellow) faded no data transmission

SD card LED (green) steady card is inserted

SD card LED (green) faded card is not inserted or is not

being accessed

Data storage equipment

SD card <= 32 GB

SDHC card <= 32 GB

Downloadable protocols Modbus Schneider Electric Modicon

Third party protocols Mitsubishi Melsec

PLC programming software package shall have minimum characteristics mentioned

below

Type of license Single (1 station)

Provided equipment

Software package ;

Electronic documentation;

program Loader;

configuration software;

Third party protocols Omron Sysmac

Third party protocols Rockwell Automation Allen-

Bradley

Third party protocols Siemens Simatic

Uni-TE Schneider Electric Modicon

Modbus Plus Schneider Electric Modicon

FIPWAY Schneider Electric Modicon

Modbus TCP Schneider Electric Modicon


COM1 serial link SUB-D 9, interface: RS232C,

transmission rate: 2400...115200 bps


rate: 2400...115200 bps


rate: 187.5 kbps compatible

with Siemens MPI

USB 2.0 port USB type A

USB 2.0 port mini B USB

Ethernet RJ45, interface: 10BASE-T/100BASE-TX

Ethernet RJ45, interface: IEEE 802.3

Standards

EN 61131-2

IEC 61000-6-2

UL 508




storage -20...60 °C


IP degree of protection IP65 (front panel) conforming to IEC 60529

IP20 (rear panel) conforming to IEC 60529

NEMA degree of protection NEMA 4X front panel (indoor use)

Shock resistance 147 m/s² 3 chocks in each direction X, Y and Z

conforming to EN/IEC 61131-2

Vibration resistance

3.5 mm (f = 5...9 Hz) conforming to EN/IEC 61131-2 X,

Y, Z directions for 10 cycles(approx. 100 min)

1 gn (f = 9...150 Hz) conforming to EN/IEC 61131-2 X,

Y, Z directions for 10 cycles(approx. 100 min)

resistance to electrostatic

discharge

6 kV contact discharge conforming to IEC 61000-4-2

level 3

Language English

Format DVD-ROM

Software function Programming and setting up automation platforms

Operating system

Windows Server 2012 R2

Windows 7 64 bits

Windows 10 32 bit

Windows 10 64 bit

Windows 7 32 bit

HMI software shall have minimum characteristics mentioned below

Product or component type License package

Software designation server license

Number of points 1500

Type of license Server

Format DVD-ROM

Operating system

Windows XP Professional

Windows Vista Business and Enterprise Edition

Windows Server 2008 R2

Windows 7 Business and Enterprise Edition

Windows Server 2003

Dryer System description:

Madras Atomic power station consists two generation stations Unit-1, Unit2. Each unit

consists of 7 dryer panels each. Combindly 14 dryer control panels for both the units.

Dryers de-humidify the Reactor building atmosphere by circulating the moisture ladened

air through the desiccant beds of the dryers and thereby maintain the designed low dew

point of 8oF in the boiler room and various other Reactor building elevations. During

regeneration of the beds, the adsorbed moisture is recovered back. Thus D2O in vapour

state is recovered from Reactor building atmosphere.

These dryers are of dual bed construction with closed circuit regeneration. An Automatic

timer switches each desiccant bed from drying to regeneration and initiates the operation

of all valves and power switches which are required to control the drying, heating and

cooling phases. Each dryer system consists of adsorption fan, regeneration fan, Heaters,

damper actuators, Solenoid valves etc.

All the 14 dryers are divided in to 14 independent panels. Each panel consists of hand

switches, relays, Timer relays, Digital and analog Indicators etc.

Presently 4 dryers control panel to be supplied as per this specification. Even though

4 panels to be supplied, The SCADA,HMI and networking system specifications are

mentioned to satisfy all 14 dryer control panels. The manufacturer should consider the

future addition of 10 panels during the design and execution of the work.

4.2 The complete PLC System

• The complete design, development, Installation, Testing at factory, Transportation,

Erection, commissioning, testing at Plant site of complete PLC and HMI systems with

the minimum requirements mentioned in this specification is in the scope of

SUPPLIER.

• Each panel should house PLC Processor, I/O cards, Power supplies for that unit and

Miniature circuit breakers. Main ON indication should be provided for each

compartment.

• Supply of PLC, HMI, and SCADA systems mentioned below along with spares is in

complete scope of SUPPLIER, whether specifically stated or NOT.

• All the special cables and internal cables for connecting the various instruments in the

specification should be provided by SUPPLIER whether specifically stated or NOT.

• Complete development of SCADA Screens for all the processes is in the scope of

SUPPLIER.

• Analog Input cards should be able to accept Powered & Non powered Inputs.

• Brining the cables near to the PLC panel is in the scope of PURCHASER.

Connecting those cables to the PLC system is in the scope of SUPPLIER.

All the detailed drawings as annexure-1

Dryer-16 PLC-1

DIGITAL

INPUTS

DIGITAL

OUTPUTS

ANALOG INPUTS

THERMOCOUPLES

ANALOG

INPUTS

4-20milliA

TOTAL 48 32 8 8

PLC-1 system shall consist following minimum main components:

Sl. No. Description 1 Processor module

2 12 slot Ruggedized rack for CPU, Power supply, I/O cards

3 Power supply module

4 Discrete 32 input module


6 Discrete 32 output module

7 Analog input- 8 CH AI MOD T/C

8 Analog input- 8 CH AI MOD 4-20 mA

9 32CH D I/O Connectors

10 AI module Connectors

11 Terminal based Relay modules

12 12.1" HMI

13 Power supply 24V/5A

14 2P MCB for mains ON/OFF

15 Main ON indication LAMP

16 FAN

17 Surge protection device for incoming 230VAC

Dryer-17 PLC-2

DIGITAL

INPUTS

DIGITAL

OUTPUTS

ANALOG

INPUTS

T/C

ANALOG

INPUTS

4-20MA

TOTAL 32 32 16 8

PLC-2 system shall consist following main components:






6 Analog input- 8 CH AI MOD

7 Analog input- 5 CH AI MOD 4-20MA

8 32CH D I/O Connectors

9 AI MODULE Connectors

10 Terminal based Relay modules for all digital inputs and digital outs

isolation

11 12.1" HMI




16 FAN


Dryer-18 PLC-3

DIGITAL

INPUTS

DIGITAL

OUTPUTS

ANALOG

INPUTS

T/C

ANALOG

INPUTS

4-20MA

TOTAL 32 32 16 8








7 Analog input- 5 CH AI MOD 4-20MA

8 32CH D I/O Connector

9 AI MODULE Connector

10 Terminal based Relay modules for all digital inputs and digital outs

isolation

11 12.1" HMI




15 FAN


Dryer-1 PLC-4

DIGITAL

INPUTS

DIGITAL

OUTPUTS

ANALOG

INPUTS T/C

ANALOG

INPUTS

4-20MA

TOTAL 48 32 8 8











10 AI module Connector

11 Terminal based Relay module

12 12.1" HMI




16 FAN


Number of inputs and outputs are for present system use. But the system should

make for complete expansion for future addition of inputs and outputs also.

Common for the system

1 Programming software for PLC

2 PLC programming cable

3 SCADA-1500 tags

4 HMI programming Software

5 HMI Programming cable

6 DP MCB main ON/OFF

7 MAIN ON IND LAMP

8 Panel Lamp

9 Door limit switch

10 Dressing material

11 PC with legal OS,MS office,19” monitor,30min back up UPS

12 Ethernet Switch

4.3 PLC inputs and outputs

4.3.1 Inputs of PLC:

Digital inputs:

Some of the inputs are derived from Hand switches and Hand switches requirement of the

system as follows

Dryer-16-PLC-1 panel:

� Total different type of hand switches:

Push button-1

Three position hand switches- 7



Push button-1

Two position hand switches- 10



Push button -1

Two position hand switches- 6



Push button -1

Three position hand switches- 7

� These hand switches should be single pole type, screwed connection.

� Few inputs to PLC are driven by hand switch contacts directly.

� Normally all contacts of HS should be open and only selected position contacts

should be closed condition.

� The relays used shall be hermetically sealed, dust proof and plug in type. The relays

should like sealed type.

� The supply and installation on panel of complete Hand switches are in the scope of

SUPPLIER only.

4.3.2 PLC DIGITAL OUTPUTS:

� All the outputs are meant for operating 230 VAC/48VDC Solenoid valves.

� All the outputs from PLC should activate a 24V DC relay which in turn actuates

solenoid valve by relay contact. � The relays used shall be hermetically sealed, dust proof and plug in type. All the

relays shall have freewheeling diodes across their coils. � The complete relay modules and their housing to be provided by SUPPLIER for

all the outputs.

� Freewheeling diode should be provided by the SUPPLIER for providing across the

48VDCDC solenoid valves.

� Various Lamps to be provided on each dryer control panel for ON/OFF indications

for FANS, Heaters, SVS, and Bed change over failure.

4.3.3 PLC ANALOG INPUTS THERMOCOUPLES:

� All the thermocouples inputs are located in harsh and explosive environment and

so connected to surge protection device

� Surge protection device output should be connected to PLC Analog input card

� Most of the thermocouples signals come from cold junction boxes output. So no

temperature compensation is requiring for such thermocouples. SUPPLIER should

consider in the design.

4.3.4 PLC ANALOG INPUTS 4-20mA Inputs:

� All the signal transmitters output is 4-20Ma. The transmitters are located in harsh

and explosive environment. Field output from transmitter connected to surge

protection device.

� Surge protection device output should be connected to PLC Analog input card for

analysis.

� RS-485 connection should be available for connecting Modbus-RTU or HART

instruments directly.

4.3.5 General requirements I/O units:

• Each I/O shall be protected against the reversal of polarity of the power voltage to

I/O.

• Each I/O module shall have a LED per channel to indicate the status of each

input/output.

• Each input shall be provided with filters to filter out any noise in the input line or

noise because of input contact bouncing.

• Output contacts from the PLC shall be potential free / dry contacts with contact

ratings 220 V AC, 5 Amps.

• It is recommended that all I/O shall be fused. Each output shall be short circuit proof

and protected by fuse. Visual indication of fuse blown indication must be provided

for each output.

• For Analog I/O modules shall have Optical Isolation for Inputs and outputs. For

Digital I/O Free Wheel Diode is to be used.

• Watchdog timer shall be a software device. Watchdog timer shall continuously

monitor the healthiness of processor. Any hardware or software problem in the

processor sub-system, which shall include CPU, memory, power supply,

communication interface etc. shall cause the watchdog timer to report processor

failure.

• PLC processor shall always monitor the status of PLC input and output modules for

their healthy condition and annunciate the same through engineering station and

printer.

• It shall be possible to modify, add or delete the application program on line without

affecting the outputs.

• It shall be possible to printout the ladder / logic diagram on the PLC printer. In

addition printer shall also be able to print the following.

a) Diagnostic messages, as and when they appear.

b) Diagnostic report when called for.

c) Processor alarms connected to PLC as and when they appear and alarm

report whenever initiated.

d) I/O map showing status of all inputs and Corresponding outputs in a user

defined formats.

• The PLC console shall be provided with self-diagnostics feature, which shall display

error messages and initiate an audible alarm if the fault is detected.

• The diagnostic shall include but not limited to the following:

• Failure of main or I/O processor

• Memory faults, both PROM and EPROM

• Microprocessor faults

• Communication faults

• I/O interface or address faults

• Voltage signal discrepancy on input and output

• Power supply faults

• Final assembly should be done in the presence of DEPRATMENT Personnel.

• All the spares should be tested at the SUPPLIERS location in the presence of

departmental persons.

• Training should be given for 3 departmental persons about the complete

Programming of PLC, HMI systems and SCADA systems.

• All the components used in the system with complete purchase technical

specification should be submitted for PURCHASER reference purpose.

• Terminal based relay module should be used in all the DI/DO isolations as per the

drawings attached.

• Terminal based relay module should have minimum characteristics as

� PLC relay, consisting of base terminal block PLC-BSC.../21 with screw

connection and pluggable miniature relay with power contact, for assembly

on DIN rail NS 35/7.5, 2 PDT, input voltage 24 V DC

Nominal input voltage UN 24 V DC

Typical response time 8 ms

Protective circuit Protection against polarity reversal Polarity

protection diode

Free-wheeling diode Damping diode Contact side Contact material AgNi

Contact type Single contact, 2-PDT

Maximum switching voltage 250 V AC/DC (The separating plate PLC-

ATP should be installed for voltages larger

than 250 V (L1, L2, L3) between identical

terminal blocks in adjacent modules.

Potential bridging is then carried out with

FBST 8-PLC... or ...FBST 500...)

Minimum switching voltage 5 V AC/DC (at 10 mA)

Maximum inrush current 15 A (300 ms)

Min. switching current 10 mA (At 5 V)

Interrupting rating (ohmic

load) max.

140 W (at 24 V DC)

85 W (at 48 V DC)

60 W (at 60 V DC)

44 W (at 110 V DC)

60 W (at 220 V DC)

1500 VA (for 250 V AC)

• Surge protection device should be used in all the AI isolations as per the drawings attached.

• Surge protection device should have minimum characteristics as

Protection Full hybrid line to line

Each line to screen/ground

Max discharge surge current (Imax)

(8/20µs)

20kA (8/20µs)

Nominal discharge surge current 3kA (8/20µs)

Lightning impulse current (I

imp) (10/350µs)

2.8kA

Response time <1ns

Ambient temperature –40°C to +80°C / -40°F to 176°F storage

–40°C to +80°C / -40°F to 176°F working

Terminals 2.5mm2

(12 AWG)

EMC compliance To Generic Immunity Standards,

EN 61326-1, part 2 for industrial

Environments

IEC compliance EN 61643-21:2001

• Hand witches should meet

Conventional rated thermal current(Ith)

Rated insulation voltage (Ui)

10 A

440 V

Front plate degree of protection IP 65

Approvals EN/IEC 60947-3

EN/IEC 60947-5-1

Spares for the system should be provided at least as,






6 Analog input- 8 CH AI MOD; For T/C

7 Analog input- 8 CH AI MOD; For 4-20mA


9 8 CH AI Connector Thermocouple

10 8 CH AI Connector 4020mA inputs

13 12.1" HMI




17 MCB

4.4 SYSTEM SOFTWARE

• The complete PC along with the printer to be supplied by SUPPLIER as per

specification.

• The software shall be window 7 or window 8 or Windows 10 based. It should be capable

of facilitating all the data processing operations. All the analysis data and alarm status

shall be stored in hard disk for retrieval at a later stage. It should display all information

in user friendly color display formats. A high level of system security shall be achieved

through the use of passwords. All software tools required for creating of data base,

graphics and diagnostics shall be provided. Positioning shall be done using arrow keys as

far as possible. Need for use of mouse/touch pad shall be as low as possible.

• System software for I/O map showing status on inputs and the corresponding outputs

giving Tag numbers as per logic diagrams in the user defined formats to be provided.

• System software for the report generation for reports like hourly on demand, shiftily,

daily and weekly report shall be provided whenever specified in job specifications, in

the user defined format.

• The PC should be supplied with full installations of PLC, HMI, SCADA software’s

with full licenses.

• The complete development of PLC logic development using ladder logic is in the

scope of SUPPLIER as per PURCHASER Requirement.

• The complete development of SCADA programs as per the purchaser requirement is

in the scope of SUPPLIER.SCADA program development includes development of

screens depicting complete system process, Alarm pages, Trending pages. The pages

should display the process values as per PURCHASER requirements wherever

required.

• The complete development off-line software packages for PLC programming, HMI

development, SCADA should be handed over after completing commissioning so that

the owner(PURCHASER) to modify/add/delete any part of program later.

• Logics for developing programming will be given after placing the PO and during the

development stage.

4.5 SPECIAL FEATURES OF SOFTWARE PACKAGE

Purpose : To provide Process with continuous control to

analog input, sequencing, timing, integration,

logical operations, digital inputs, pulse inputs,

digital outputs, PID controller block for

controlling action of the field devises with direct

and reverse action, square root conversions for

flow transmitters, Linear analog outputs, self

tuning, limitation, rationing, counter operations

etc.

Functions : Filtering, liberalization including extraction for

orifice type flow meter, trending alarm, limits

checking switch, integrating from average flow

transmitter, inputs, ratio system, special systems,

PID action and values settable by key board auto-

manual bump less transfer manual to auto bump

less transfer, output reversal block, self tuning,

Calibration of Field mounted Smart Transmitter

shall be done from PLC terminal.

5.0 Environmental requirements of the system:

The system shall be capable of continuous operation and storage under the

environmental conditions as specified below. Working of the system under the said environmental conditions shall be demonstrated by performing environmental

tests.

Temperature range: 8 O

C to 60 OC

Relative humidity: up to 95%

6.0 Power supply requirement:

6.1 AC power supply to the equipment and effect of power failure:

a. Following AC power supply will be provided by PURCHASER for the equipment

as input power supply. SUPPLIER shall device the necessary power supply as

required for the operation of system devices.

b. Voltage

RMS Value: 240 VAC

Steady state variation: +/- 10%

(Long term)

Transient variation: 20% (for 200 m secs)

c. Frequency

Frequency: 50 Hz

Steady state variation: +/- 2%

Transient variation: +/- 2.5 % for 0.5 secs

d. During transient variation, the equipment shall continue to operate without

malfunctioning.

e. An input A.C power interruption (total outage) lasting for 20 milliseconds or less

shall not affect the working of the equipment in any way.

f. On resumption of power following a total power failure or after the subsiding of

transients of higher amplitudes than specified, the equipment must become fully

operational (Le. get on line) automatically. The SUPPLIER shall state clearly the

loss of data and/or facilities, if any that may occur due to this kind of power

disturbance. The system software and all the intermediate data or history

generated shall be protected from such power failure and disturbances. Test shall

be conducted to demonstrate the equipment meeting all the above specified A.C.

input power conditions, including short term variation/interruption and frequency

variation.

g. SUPPLIER shall indicate the 240 V AC power consumption requirements in

terms of watts/VA and advise the PURCHASER well in advance for making the

necessary provision.

6.2 DC Control Power Supply:

24 V DC power supply for logic control operations shall be provided by the SUPPLIER.

6.3 Insulation & high voltage with stand:

The insulation resistance between all the terminals and chassis of the control

equipment/panels and junction boxes shall be better than 110 mega ohms at 100 V DC at

250C and 60% relative humidity.

6.4 Immunity from RFI /EMI and power line noise:

The basic design of the system shall be as to provide high degree of immunity from

EMI/RFI and AC power line noise. In order to suppress conducted interference through

power line, the input AC power supply shall be provided with equipment Such as Line

filters, Ultra Isolation Transformers, etc. and necessary devices for EMI/RFI immunity shall

be provided. Ability of the equipment for EMI/RFI immunity shall be demonstrated under

actual field conditions during test run.

7.0 PLC PANEL:

All the PLC Processors, I/O cards, power supplies, Relay modules should be installed in

single panel of dimension not more than 800(w)*600(d)*2000(h)*The PLC panel will

accommodate all the PLC Hardware as per Bill of material. All field cables will also be

terminated inside the panel.

Front side of panel should have HMI, Hand switches, Indicating lamps. The exact

arrangement before fabrication should be concurred from PURCHASER. The complete

fabrication and installation is in the scope of SUPPLIER.

Control panels Racks & cabinets shall have front and back doors with standard key rock

facility. Maximum height of the panels/racks shall be limited to 2000 mm. The control panel

shall be designed with standard bins/ modules facilitate easy maintenance and system

expansion. Sufficient spare positions shall be provided for mounting additional equipment in

future. All spare positions shall be provided with blanking plates. The rear of the panels

shall be provided with doors having screened louvers. Incoming cable entry to the cabinet

shall be from the top through double compression cable glands. The panels shall have

provision for internal illumination and ventilation. The terminals and connectors shall

have proper identification for maintenance/ trouble shooting.

The PLC panel shall satisfy the following

Standards

73/23/EEC

89/336/EEC

92/31/EEC

93/68/EEC

CSA 22-2 No 142

CSA 22-2 No 213 Class I Division 2 Group A

CSA 22-2 No 213 Class I Division 2 Group B

CSA 22-2 No 213 Class I Division 2 Group C

CSA 22-2 No 213 Class I Division 2 Group D

IEC 61131-2

UL 508



Grounding

Ground bus permanently connected to the cabinet body shall be provided at the bottom. All

equipment's metallic parts (chassis) shall be connected to this bus thru' 4 mm2 insulated wire

and the bus shall be connected to Station grounding system. Separate signal ground bus and

safety ground bus (chassis ground) shall be provided with proper isolation between the two

buses. If any signal terminal or its signal ground gets shorted to safety ground, it shall not

have any adverse effect on the system performance. Grounding methods adopted shall be to

the satisfaction of the PURCHASER.

Painting:

The structural steel and panels shall be painted with baked enamel paints/Powder coating

according to procedure approved by the PURCHASER.

i) Structural Steel (all surfaces) -light gray shade no. 631 of IS: 5

ii) Internal surfaces of panels - White

8.0 INSPECTION AND TESTING:

The System equipment shall be carefully examined to determine their conformance with

reference to material and workmanship, finish, marking, dimensions and to assess its

conformance with other requirements stated or reasonably implied and not covered by any

specific test.

All the constituent units of the equipment supplied to the provisions of this specification shall

be subjected to visual dimensional and functional inspection and testing as per approved

QAP to the satisfaction of PURCHASER.

Supplier shall prepare a complete test procedure indicating procedure for carrying out various

tests and test setup etc. and submit for PURCHASER's approval prior to final acceptance

testing.

The SUPPLIER shall carry out inward inspection on all the electrical and electronic

components to check their conformance with the relevant specification and standards prior to

assembly and wiring as per QAP.

Electrical wiring shall be inspected and continuity checked to ensure conformity with the

relevant wiring diagrams.

The assembled panel shall be inspected to ensure that they conform to the relevant

drawings.

8.1 Burn -in test:

All the electronic sub-units after integrating shall be subjected to Burn-in test under

simulated conditions. The burn-in period shall be of 100 hrs during which time the entire

system equipment shall be kept switched on under the ambient conditions. The

performance of the system shall be checked before, during and after the test and there

shall not be any deviation from the specified performance requirement.

Voltage proof test:

All electrical circuits shall be tested for insulation w.r.t ground and shall meet the requirements. However, electronic components shall be suitably bypassed for this test. Functional test:

Each system including various sub units shall be completely wired and interconnected for

the purpose of functional tests to verify the performance requirements. Alarm conditions

shall be simulated and the complete operational sequence shall be checked.

Insulation test:

The insulation test at 100 V DC on all the electronic assemblies shall be done. The insulation resistance shall be better than 50 Mohms

Inward Inspection at site:

After obtaining shipping release from PURCHASER’s authorized representative,

equipment shall be packed properly and transported to the site. As this process may cause

some damage to the equipment, they shall be checked and inspected for physical damage

and quality verification by the SUPPLIER. Transportation of Total system to plant site is

in the scope of SUPPLIER.

9.0 ERECTION, COMMISSIONING AND TEST RUNS:

SUPPLIER shall be responsible for erection work as indicated in scope (refer para 1.0). SUPPLIER shall prepare and submit the erection and commissioning procedure for

PURCHASER's review and approval. SUPPLIER shall have to depute atleast one

engineer along with technician at site for the required period at the time of system erection & commissioning. Erection and commissioning of the complete Dryer

PLC,SCADA,HMI system shall be carried out by the SUPPLIER at Site as per approved

procedure. All process functions, controls, displays and alarm conditions shall be

successfully demonstrated during commissioning. SUPPLIER shall ensure that trained &

qualified personnel are involved in erection & commissioning of the system.

Personnel engaged in the commissioning work at site will have to follow the guidelines

as given and security procedures controlling entry and movement. During erection &

commissioning at PURCHASER's premises, SUPPLIER or his authorized representative will have to ensure that all safety regulations (both industrial safety and radiological

safety) in force are strictly followed. In such matters, PURCHASER'S instructions,

wherever given, will be binding. The erection & commissioning job involves:

1) Installation of all the instruments and hardware.

2) Checking of wiring inside the Panel.

3) Setting, alignment and functional checking of all the instruments supplied by

SUPPLIER.

4) Over all system commissioning.

5) Generation of commissioning document.

6) Handing over of the system along with all documents & spares to Site's

authorized personnel after successful test run.

10.0 DOCUMENTATION:

10.1Drawings:

Immediately after placement of P.O., SUPPLIER shall submit three(3) copies of all the

system drawings such as general arrangement, fabrication drgs., schematics, elementary

wiring diagram and bill of material, terminal loops etc. along with drawing list to the

PURCHASER for approval prior to fabrication and on acceptance of the same, they shall

form part of requirements of this specification. All drawings and documents shall

necessarily be as per PURCHASER's documentation procedures.

10.2 Quality assurance plan:

SUPPLIER shall provide their detailed Quality Assurance Plan (Q.A.P.) mentioning the

steps followed to ensure quality of the product for items fabricated at their works and for

bought out items. The Q.A.P. shall be prepared to ensure that all the tests on

components/equipment of the system and final assembled system are included for quality

assurance. The same shall be submitted for PURCHASER's approval and approved

Q.A.P. shall be followed to ensure the quality of the product.

The Test Procedure in detail covering all the functional requirements of this specification

shall be prepared mentioning the step-wise inspection and test procedures. The test

procedure also shall be submitted to the PURCHASER for approval prior to the

commencement of testing.

The SUPPLIER shall also submit one set of as built drawings in reproducible form to the

PURCHASER.

10.3 Operation & Maintenance manual:

The SUPPLIER shall submit five (5) copies of operating and maintenance manual of the

system along with soft copies.

a) The system technical description:

The system technical description shall be given in detail with reference to

drawings. The working of all modules / units _circuits shall be described. The

system description shall be specific to the equipment furnished and not of general

nature. It shall consists of data of the equipment, adjustment, calibrations,

complete instructions of installation, commissioning, working & operation of the

equipment & parts, catalogues, data sheets and drawings. The instructions for

assembly and installation shall show the identification part number of the

dismantled apparatus or equipment.

b) The system operation instructions shall be descriptive and in detail. Step by step

operating instructions shall be given for operation of the system. Various

adjustment & calibrations shall be clearly defined and mentioned.

c) Maintenance instruction:

Trouble shooting methods, routine and periodic maintenance, test

equipment to be used, test points with test voltages and pattern/wave shapes shall

be covered

The system components which should satisfy the below specification

PERSONAL COMPUTER

1. Processor Type: core i-7,

2. RAM: 4GB minimum, DDR3

3. HDD: 500 GB (minimum)

4. DVD RW

5. Monitor size: 20” LED

6. Ethernet Card: Integrated 10/100 mbps LAN controller ; Two LAN connections

7. Ports: Serial – 2nos.Parallel, USB-4nos. PS2 Keyboard and Mouse

8. Graphics: Integrated Intel extreme graphics controller

9. Sound: Integrated Sound

10. Operating System: Windows 7 or 8 preloaded server package

COLOR LASER PRINTER

1. Speed : min upto 16 ppm in A4

2. Paper Handling size :A4 Size, Auto Duplex

3. Resolution : upto 1200 X 600 Dpi

4. Accessories: Communication cable, Driver software, Manual to be supplied

5. Interface : Standard USB 2.0 Port

6. Printer memory : 2 MB

7. Network : Ready :

8. Supply: 220 V AC

Network Switch 8 Port

1. Type : Managed, Industrial grade, Fanless type

2. No. of Copper Connection : 8 RJ45 connectors

3. 19” rack mountable

4. Auto sense the network speed of connected node to run in different speed.

5. Supply 220 V AC

6. connectivity : UTP Copper Cable

U P S

1. Type: Online

2. Input supply: 180 to 250 V AC, 50 Hz

3. Rating : 2 KVA

4. Output: 230 V AC, 50 Hz

5. Output waveform: Sine wave

6. Should come with computer connectivity for display of alarms

7. Battery Backup time : 30 Min. (with supplied Battery)

ANNEXURE-1

DR#16-PLC-1PLC I/O CARDSINPUT/OUTPUT FOR PLC

PANNEL HANDSWITCH CONTACTS&

OTHER DIGITAL CONTACTS

FIE

LD D

I

RELAY-1

RELAY-2

RELAY-3

RELAY-4

RELAY-5

RELAY-6

RELAY-7

RELAY-8

PLCPANELDI-16CARD

RELAY-11

RELAY-13

RELAY-14

RELAY-15

RELAY-16

RELAY-9

RELAY-10

RELAY-12

PLCPANEL

DOCARD

RELAY-1

RELAY-2

RELAY-3

RELAY-4

RELAY-5

RELAY-6

RELAY-7

RELAY-8

RELAY-9

RELAY-10

FIE

LD S

V &

TO

MC

Cs

RELAY-11

RELAY-12

RELAY-13

RELAY-14

RELAY-15

RELAY-16

RELAY-17

RELAY18

RELAY-19

RELAY-20

RELAY-21

RELAY-22

RELAY-23

RELAY-24

RELAY-25

RELAY-26

RELAY-27

RELAY-28

RELAY-29

RELAY-30

RELAY-31

RELAY-32

PLCPANELDI-32CARD

PLC I/O CARDS

PLCPANELAI/TCCARD

PLCPANEL

AI/4-20mACARD

SURGEPROTECTION

DEVICE

SPD-1

SPD-2

SPD-3

SPD-4

SPD-5

FIE

LD T

HE

RM

OC

OU

PLE

S

SPD-6

SPD-7

SPD-8

SPD-1

SPD-2

FIE

LD T

RA

NS

MIT

TE

RS

SPD-4

SPD-3

SPD-5

SPD-7

SPD-6

SPD-8

DR#16-PLC-1

Analog Input CARD for PLC

DR#17-PLC-2PLC I/O CARDDigital Input CARD for PLC

PLCPANELDI-32CARD

MC

C

RELAY-2

RELAY-3

RELAY-4

RELAY-5

RELAY-6

RELAY-7

RELAY-8

RELAY-9

RELAY-10

RELAY-11

RELAY-12

RELAY-13

LIM

IT S

WIT

CH

HS

& P

B

18 N

umbe

r of

HS

& 1

Num

ber

of P

B

RELAY-1

PLC I/O CARDSDigital output CARD for PLC

PLCPANELDo-32CARD

FIE

LD D

I

SO

LIN

OID

VA

LVE

RELAY-1

RELAY-2

RELAY-3

RELAY-4

RELAY-5

RELAY-6

RELAY-1

RELAY-1

RELAY-2

RELAY-3

RELAY-4

RELAY-5

AN

NLA

MP

S

RELAY-6

RELAY-7

RELAY-8

RELAY-1

RELAY-2

RELAY-3

RELAY-4

TO

FA

NS

DR#17-PLC-2

RELAY-1

RELAY-2

RELAY-3

RELAY-4

RELAY-5

RELAY-6

RELAY-7

RELAY-11

RELAY-12

RELAY-13

RELAY8

RELAY-9

RELAY-10

PLC I/O CARDS

PLCPANELAI/TCCARD

PLCPANEL

AI/4-20mACARD

SURGEPROTECTION

DEVICE

SPD-1

SPD-2

SPD-3

SPD-4

SPD-5

FIE

LD T

HE

RM

OC

OU

PLE

SPD-6

SPD-7

SPD-8

SPD-2

SPD-3

SPD-5

SPD-4

SPD-6

SPD-1

SPD-7

PLCPANELAI/TCCARD

FIE

LD T

HE

RM

OC

OU

PLE

SPD-8

SPD-2

SPD-3

SPD-4

SPD-1

SPD-7

SPD-6

SPD-5

SPD-8

FIE

LD T

RA

NS

MIT

TE

RS

Analog Input CARDS for PLCDR#17-PLC-2

DR#18-PLC-3PLC I/O CARDSDigital Input CARD for PLC

PLCPANELDI-32CARD

MC

C

RELAY-1

RELAY-2

RELAY-3

RELAY-4

RELAY-1

RELAY-2

RELAY-3

RELAY-4

RELAY-5

RELAY-6

RELAY-7

RELAY-8

LIM

IT S

WIT

CH

10 HAND SWITCH& 1 PB

RELAY-1

RELAY-2

RELAY-3

RELAY-4

RELAY-5

RELAY-6

RELAY-7

RELAY-8

RELAY-9

HA

ND

SW

ITC

H&

P

B

OT

HE

R I

NP

UT

S

PLC I/O CARDSDigital Output CARD for PLC

PLCPANNELDo-32CARD

RELAY-1

RELAY-2

RELAY-3

RELAY-4

RELAY-5

RELAY-6

RELAY-7

RELAY-8

RELAY-9

RELAY-10

RELAY-1

RELAY-2

RELAY-1

RELAY-1

RELAY-2

RELAY-3

RELAY-4

LAM

PS

SO

LIN

OID

VA

LVE

SA

NN

ON

/ O

FF C

ON

TR

OL

DR#18-PLC-3

RELAY-1

RELAY-2

RELAY-3

RELAY-4

RELAY-5

RELAY-6

RELAY-7

RELAY-8

RELAY-9

RELAY-10

RELAY-11

RELAY-12

RELAY-13

RELAY-14

RELAY-15OT

HE

R O

UT

PU

TS

PLC I/O CARDSAnalog Input CARDS for PLC

PLCPANELAI/TCCARD

PLCPANEL

AI/4-20mA

SURGEPROTECTION

DEVICE

SPD-1

SPD-2

SPD-3

SPD-4

SPD-5

FIE

LD T

HE

RM

OC

OU

PLE

SPD-6

SPD-7

SPD-8

SPD-2

SPD-3

SPD-5

SPD-4

SPD-6

SPD-1

PLCPANELAI/TCCARD

FIE

LD T

HE

RM

OC

OU

PLE

SPD-2

SPD-3

SPD-4

SPD-1

SPD-7

SPD-6

SPD-5

SPD-8

FIE

LD T

RA

NS

MIT

TE

RS

SPD-7

SPD-8

DR#18-PLC-3

DR#1-PLC-4PLC I/O CARDSDigital Input / Output Card for PLC

PANNEL HANDSWITCH CONTACTS&

OTHER DIGITAL CONTACTS

FIE

LD D

I

RELAY-1

RELAY-2

RELAY-3

RELAY-4

RELAY-5

RELAY-6

RELAY-7

RELAY-8

PLCPANELDI-16CARD

RELAY-11

RELAY-13

RELAY-14

RELAY-15

RELAY-16

RELAY-9

RELAY-10

RELAY-12

PLCPANEL

DOCARD

RELAY-1

RELAY-2

RELAY-3

RELAY-4

RELAY-5

RELAY-6

RELAY-7

RELAY-8

RELAY-9

RELAY-10

FIE

LD S

V &

TO

MC

Cs

RELAY-11

RELAY-12

RELAY-13

RELAY-14

RELAY-15

RELAY-16

RELAY-17

RELAY18

RELAY-19

RELAY-20

RELAY-21

RELAY-22

RELAY-23

RELAY-24

RELAY-25

RELAY-26

RELAY-27

RELAY-28

RELAY-29

RELAY-30

RELAY-31

RELAY-32

PLCPANELDI-32CARD

PLC I/O CARDS

PLCPANELAI/TCCARD

PLCPANEL

AI/4-20mACARD

SURGEPROTECTION

DEVICE

SPD-1

SPD-2

SPD-3

SPD-4

SPD-5

FIE

LD T

HE

RM

OC

OU

PLE

SPD-6

SPD-7

SPD-8

SPD-1

SPD-2

FIE

LD S

Vs

& T

O M

CC

s

SPD-4

SPD-3

SPD-5

SPD-7

SPD-6

SPD-8

DR#1-PLC-4

Analog Input Card for PLC

NETWORKSWITCH

HMI-3

HMI-4

HMI-5

HMI-6

HMI-7

HMI-2

HMI-1

PC

PRINTER

DR#1

PLC

DR#16

PLC

DR#17

PLC

DR#18

PLC

DR#2

PLC

DR#3

PLC

DR#15

PLC

Note: Dotted line portion " " Proposed to Purchase in Future

TECHNICAL SPECIFICATION PROGRAMMABLE LOGIC ...

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