DC Magnetron Sputtering Deposition of Titanium Oxide Nanoparticles: Influence of Temperature,...
Transcript of DC Magnetron Sputtering Deposition of Titanium Oxide Nanoparticles: Influence of Temperature,...
Full Paper
DC Magnetron Sputtering Deposition ofTitanium Oxide Nanoparticles: Influence ofTemperature, Pressure and Deposition Time onthe Deposited Layer Morphology, the Wettingand Optical Surface Properties
Laurent Dreesen,* Francesca Cecchet, Stephane Lucas
Titanium dioxide nanoparticles were prepared on glass substrates by reactive DC magnetronsputtering. As highlighted by the atomic force microscopy characterization, we were able tocontrol the nanoparticles’ surface coverage and diameter by varying the deposition time andthe total pressure, respectively. The titanium dioxide energy band gap, determined by usingultraviolet-visible spectroscopy, depends on the total pressure but is quite independent on thedeposition temperature. On the contrary, it is blue shifted when the pressure increases.Finally, the contact angles slightly decrease after ultraviolet illumination irrespective of thedifferent deposition parameters, indicating an improvement of the hydrophilic properties ofthe adsorbed layer. After 21 h in dark, the contact angles are nearly identical to the ones beforeexposure to UV light: the samples do not keep their hydrophilic behaviour.
Introduction
In 1972, Fujishima and Honda discovered the remarkable
photocatalytic properties of titanium dioxide (TiO2).[1]
Since then, the material has been intensively studied due
to its interesting properties. Indeed, TiO2 is, for instance,
promising for the development of powerful anti-bacterial
and self-cleaning coatings, or for building efficient solar
L. DreesenBiophotonics, Department of Physics, Institute of Physics, Uni-versity of Liege, B5, B-4000 Liege, BelgiumE-mail: [email protected]. CecchetLaboratoire Spectroscopies et Lasers (LLS), Centre de Recherche enPhysique de la Matiere et du Rayonnement (PMR), University ofNamur (FUNDP), rue de Bruxelles, 61, B-5000 Namur, BelgiumS. LucasLaboratoire d’Analyses par Reactions Nucleaires (LARN), Centre deRecherche en Physique de la Matiere et du Rayonnement (PMR),University of Namur (FUNDP), rue de Bruxelles, 61, B-5000Namur, Belgium
Plasma Process. Polym. 2009, 6, S849–S854
� 2009 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
cells.[2–4] Its high refractive index also allows its use in the
development of optical waveguides, antireflection and
multilayer optical coatings.[5–7]
The photocatalytic applications are based on the ability
of the semiconductor to generate an electron-hole pair
across the band gap. This process requires UV light because
the band gap is close to 3 eV, while it is the visible radiation
which is mainly delivered by the sun. Moreover, the
efficiency of the photocatalytic process is limited by the
electron-hole pair lifetime which is directly correlated to
the optical band gap and to the crystalline quality of the
deposited layer.[8] Many research groups are therefore
working on the TiO2 doping as well as on ways to improve
its crystallinity.
TiO2 nanoparticles (NPs) may be an alternative
approach to solve the aforementioned problems. They
offer interesting advantages over thin films such as
increased active surface area and reduced electron-hole
pair recombination. TiO2 NPs can be synthesized by many
techniques, including sol-gel process, hydrothermal meth-
ods, sparking process, laser ablation, laser pyrolysis, spray
DOI: 10.1002/ppap.200932201 S849
L. Dreesen, F. Cecchet, S. Lucas
S850
deposition, MOCVD and RF induction plasma.[9–16] The
chemical methods of preparation suffer from an important
drawback: the use of organic precursors or solvents.
Indeed, these may lead to some unwanted impurities and
are not environment-friendly which limits the develop-
ment of efficient devices and the potential industrial
applications, respectively. The aforementioned physical
production techniques (laser ablation and RF induction
plasma), although environment-friendly, are limited by
the size of the produced samples which is not sufficient for
a large-scale production.
We recently showed the possibility of synthesizing TiO2
NPs by a more suitable physical method of preparation:
reactive direct current (DC)-magnetron sputtering. This is a
very interesting technique for industries formany reasons:
metal targets are used, the stoichiometry is controllable,
the environment is respected and a large-scale production
is possible.[17]
In this paper, we demonstrate that by adjusting process
deposition parameters such as the temperature, the
pressure or the deposition time, it is possible to control
the surface coverage, the diameter, the optical band gap
and the wetting properties of TiO2 NPs adsorbed on glass
substrates. This is made by performing atomic force
microscopy (AFM), ultraviolet-visible (UV-Vis) and contact
angle measurements on samples prepared by DC magne-
tron sputtering under various process parameters.
Experimental Part
Sample Preparation
The TiO2 NPs were made on cleaned glass plates by reactive DC
magnetron sputtering using an AJA system. The distance between
the target and the substratewas set at 15 cmand the base pressure
in the plasma chamber was 10�7 mbar. Titanium target (99.99%)
was sputtered with plasma (14 W�cm�2) of argon (99.99%,
flow¼12 sccm) and reactive oxygen (99.99%) was introduced
between the plasma and the substrate. An appropriate selection of
the oxygen flow was required. Indeed, without reactive gas, the
system showed metallic mode and only Ti atoms were sputtered
on the substrate. When the oxygen flowwas higher than a critical
value, a poisoning effect was established and the Ti target was
covered by an oxide layer.[18] A decrease in the deposition rate and
an increase in the target voltage were associated with the
transition between the two modes. For this work, we prepared
samples at three pressures (4, 20 and 40�10�3 mbar), two
temperatures (room and 400 8C) and two deposition times,
corresponding to equivalent film thicknesses of 1.5 and 5 nm.
The deposition rates were determined by using a quartz crystal
located in the deposition chamber near the substrate.
Figure 1. Cathode voltage versus O2 flow rate for the differentinvestigated pressures.
AFM Measurements
AFM images were recorded in air and in intermittent-contact
mode (IC-AFM) with a Nanoscope III from Veeco Instruments
Plasma Process. Polym. 2009, 6, S849–S854
� 2009 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
(Santa Barbara, CA, USA). The cantilevers (OTESPAW model from
Veeco) were made from silicon. They were characterized by a
resonance frequency around 260 kHz, a nominal spring constant
of 42 N�m�1 and an integrated silicon tip with an apex radius of
curvature around 10 nm. The so-called soft-tapping conditions
were used, i.e., the ratio between the set-point amplitude and the
free amplitude of the cantilever vibration was always kept above
0.8.
UV-Vis Characterization
UV-Vis measurements were performed on the samples prepared
with the higher deposition time (higher equivalent film thickness)
using a CARY 500 UV-Vis-NIR spectrophotometer (VARIAN).
Contact Angles Measurements
A drop of 5 ml of water was deposited on the sample and the
contact angle was measured with a GBX-Digidrop apparatus.
Then, the sample was illuminated by UV light (0.68 W�m�2 at
340 nm) for 3 h and the contact angle was again recorded. Finally,
it was kept in the dark for 21 h, and a new measurement was
carried on. Each measurement was performed three to five times
in order to take into account possible sample non-homogeneity.
The precision on the contact angles was less than 58.
Results and Discussion
Sample Preparation
As mentioned previously, a precise determination of the
oxygen flow is required in order to get titanium oxide with
the appropriate stoichiometry, i.e. TiO2. We therefore
measure the evolution of the cathode voltage with the O2
flow rate for the different investigated pressures. The
results are represented by the curves a, b and c in Figure 1
for 4, 20 and 40� 10�3 mbar, respectively. The character-
istics do not depend on the temperature for a given
DOI: 10.1002/ppap.200932201
DC Magnetron Sputtering Deposition of Titanium Oxide Nanoparticles . . .
Table 1. Selected oxygen flow rates and sputtering rates for theinvestigated pressures. 1 sccm is 1 Standard cm3�min�1 at 0 8C and1 atm¼ 2.69� 1021 mol�min�1.
Pressure (mbar) 4T 10�3 20T 10�3 40T 10�3
Working O2 flow
rate (SCCM)
4.5 3.5 3.5
Sputtering deposition
rate (nm�min�1)
0.5 0.2 0.1
pressure (data not shown). The curves displayed in Figure 1
reveal the expected features.[18] First, the discharge voltage
increases when the oxygen flow rate increases from zero
up to a threshold. Between these two values, the films
deposited on the substrate are mainly a mix of the metal
and its oxides with low oxidation states. The threshold
occurs around 3 sccm (1 sccm is 1 standard cm3�min�1 at
0 8C, 1 atm¼ 2.69� 10�21 mol�min�1) when the pressure is
4� 10�3 mbar and around 2 sccm for the two other
pressures (20 and 40� 10�3 mbar). When it is reached, the
cathode voltage shows an abrupt increase due to the full
coverage of the target by the oxide. After that, the target
voltage decreases to a stable value. It is well known that
the required titanium stoichiometry, TiO2, is obtained after
the transition region. For our studies, the selected oxygen
flow and the related deposition rates are reported in
Table 1 for the investigated pressures. Table 2 summarizes
the names and the deposition parameters of the different
produced samples.
Table 2. Sample nomenclature with the corresponding depositionparameters.
Sample
name
Temperature
(-C)Pressure
(mbar)
Deposition
time (min)
TrP4S Room 4� 10�3 3
T400P4S 400 4� 10�3 3
TrP4L Room 4� 10�3 10
T400P4L 400 4� 10�3 10
TrP20S Room 20� 10�3 7.5
T400P20S 400 20� 10�3 7.5
TrP20L Room 20� 10�3 25
T400P20L 400 20� 10�3 25
TrP40S Room 40� 10�3 15
T400P40S 400 40� 10�3 15
TrP40L Room 40� 10�3 50
T400P40L 400 40� 10�3 50
Plasma Process. Polym. 2009, 6, S849–S854
� 2009 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
AFM Characterization
The AFM images recorded for the lower deposition time
(equivalent film thickness of 1.5 nm) are shown in
Figure 2a–f. They are related to samples TrP4S, T400P4S,
TrP20S, T400P20S, TrP40S and T400P40S, respectively. Let
us briefly discuss their main characteristics. No deposited
layer is observed on the samples prepared at p¼ 4� 10�3
mbar, irrespective of the temperature (Figure 2a and b). An
adsorbed layer, with a very poor structure and a relatively
good surface coverage, begins to appear when the pressure
is set to 20� 10�3 mbar (Figure 2c and d). However, the
most interesting features appear with the highest studied
pressure (40� 10�3 mbar). Indeed, we observe a low
number of quite circular bright spots on the sample
prepared at room temperature (Figure 1e). They are
indicative of the presence of nanometre-size particles
whose diameters are not well defined. When the
temperature is selected to 400 8C, Figure 2f clearly high-
lights the coverage of the surface by NPs of a well-defined
size. A more precise data analysis reveals that their mean
diameter is around 11 nm (after tip-size deconvolution as
explained in Ref.[19]).
Figure 2. 1� 1 mm AFM images of the samples of 1.5 nm equivalentfilm thickness. Pictures a–f are related to TrP4S, T400P4S, TrP20S,T400P20S, TrP40S and T400P40S samples, respectively. Thesample deposition parameters are shown in Table 2.
www.plasma-polymers.org S851
L. Dreesen, F. Cecchet, S. Lucas
Figure 3. 1� 1 mm AFM images of the samples of 5 nm equivalentfilm thickness. Pictures a–f are related to TrP4L, T400P4L, TrP20L,T400P20L, TrP40L and T400P40L samples, respectively. Thesample deposition parameters are shown in Table 2.
S852
For the longer deposition times (equivalent film thick-
ness of 5 nm), an adsorbed layer is observed, irrespective of
variations in temperature and pressure, as illustrated by
Figure 3a–f related to samples TrP4L, T400P4L, TrP20L,
T400P20L, TrP40LandT400P40L, respectively. Forapressure
equal to 4� 10�3 mbar (Figure 3a and b), it is difficult to
distinguishparticles of controlled size on the surface. This is
also the casewhen thepressure and the temperature are set
to 20� 10�3 mbar and room, respectively (Figure 3c).
However, when the temperature and the pressure are
400 8C and 20� 10�3 mbar, respectively, well-defined
bright spots are observed as one can see in Figure 3d. More
precisely, these features are characteristic of the deposition
ofNPswhosemeandiameter iscloseto7nm(againafter tip-
size deconvolution). For the highest pressure (40� 10�3
mbar), the surface is completely covered by a layer of NPs,
irrespective of the temperature variations (see Figure 3e
and f). It is difficult to determine theirmeandiameter using
an image treatment software because they are in close
contact with one another, but as an initial evaluation, it is
very similar to that deduced on sample T400P40S prepared
with a shorter deposition time (and represented in
Figure 2f). We can therefore conclude that the higher the
Plasma Process. Polym. 2009, 6, S849–S854
� 2009 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
pressure is, the higher the mean NP diameter. We can
explain this behaviour as follows. When the pressure is
increased, the mean free path is reduced. The number of
collisions before reaching the substrate therefore increases,
giving rise to larger NPs. These observations strongly
suggest thatnucleationoccurs in thegasphase,which is the
basis of the theory of charged clusters (TCC). Let usmention
that TCC has been previously applied by Barnes et al. to
explain the mechanism of low temperature TiO2 thin film
growth.[20,21] The effects of the temperature on theTiO2NPs
are probably similar to those observed in Ref.[17]: the degree
of crystallinity increases when the temperature increases.
Inotherwords,at roomtemperaturetheNPsareamorphous
while their structure is a mix between anatase and rutile
when the temperature is raised. To verify the aforemen-
tioned assumptions, it would be necessary to perform
electron diffraction measurements in a TEM microscope.
Unfortunately, it was not possible to access such an
apparatus when the current studies were conducted.
UV-Vis Studies
Optical transmittance spectra are used to determine the
optical band gap of the samples prepared with the
deposition times corresponding to the highest equivalent
layer thickness (5 nm). For energy close to the optical band
gap, the absorption coefficient, a, is simply related to the
transmittance, T and layer thickness, d, by[22,23]
a ¼ � ln Tð Þ=d: (1)
As reported in the literature, the indirect-allowed
transitions dominate just above the absorption edge.[24]
The following equation can therefore be written[22]
ahnð Þ1=2¼ C hn� Eg� �
(2)
with Eg, hn and C, the optical band gap, the photon energy
and a constant independent of the photon energy,
respectively. By fitting the linear part of ðahnÞ1=2 versus
hn with a linear regression, Eg is deduced, for a¼ 0.
The ðahnÞ1=2-hn characteristics are reported in Figure 4a
(samples TrP4L, TrP20L and TrP40L) and 4b (samples
T400P4L, T400P20L and T400P40L) for the samples
prepared at room temperature and 400 8C, respectively.The experimental data and the fits of the linear parts are
represented by symbols and continuous lines, respectively.
The extrapolated band gaps are shown in Table 3 for the
different pressures and temperatures. Let us discuss
the main features. First, these values are in line with
those reported in the literature. Indeed, Eg lies generally
between 3 and 3.4 eV, depending on the TiO2 crystalline
structure. It is equal to 3, 3.2 or 3.4 eVwhen the TiO2 form is
DOI: 10.1002/ppap.200932201
DC Magnetron Sputtering Deposition of Titanium Oxide Nanoparticles . . .
Table 3. Optical band gaps at room temperature and 400 8C as afunction of the total pressure for the thicker samples.
Pressure (mbar) 4T 10�3 20T 10�3 40T 10�3
Sample name TrP4L TrP20L TrP40L
Band gap at RT8 (eV) 3.15 3.30 3.32
Sample name T400P4L T400P20L T400P40L
Band gap at
T¼ 400 8C (eV)
3.12 3.27 3.30
Table 4. Contact angles before (column 2) and after 3 h of UV light(column 3). Column 4 is the contact angle after 21 h in the dark ofthe sample previously irradiated by UV.
Sample
name
Initial
contact
angle (-)
Contact angle
after 3 h
of UV (-)
Contact angle
after 21 h
in dark (-)
Figure 4. Absorbance plots of the layers (5 nm) deposited at roomtemperature (a) and 400 8C (b) for the different investigatedpressures. In the upper panel circles, squares and triangles arethe experimental data related to TrP4L, TrP20L and TrP40Lsamples, respectively. In the lower panel circles, squares andtriangles are the experimental data related to T400P4L,T400P20L and T400P40L samples, respectively. The linear fitsare represented by continuous lines.
rutile, anatase or amorphous, respectively. Then, the band
gap does not vary significantly with the temperature,
irrespective of the pressure. On the contrary, it increases
from 3.15 to 3.3 eVwhen the pressure varies from 4 to 40�10�3 mbar. In other words, Eg is blue shifted with an
increase in the pressure. Combining this result with the
increase in the NPs’ diameter with the pressure as
observed in the AFM pictures, we can conclude that the
larger the NPs’ diameter is, the higher the optical band gap.
TRP4L 77 18 63
T400P4L 22 8 29
TrP20L 46 21 46
T400P20L 31 18 40
TrP40L 74 24 58
T400P40L 52 19 32
Contact Angles Measurements
The samples prepared with an equivalent film thickness of
1.5 nm do not show any significant evolution of their
contact angles with UV light. We therefore only show in
Table 4 the results obtained on the thicker samples
Plasma Process. Polym. 2009, 6, S849–S854
� 2009 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
(equivalent film thickness of 5 nm). Let us highlight the
general trends. All the samples show a decrease in their
contact angles after UV illumination, revealing the
increase in the hydrophilicity. Unfortunately, none of
them is superhydrophilic, i.e., is characterized by a contact
angle close to zero. Moreover, they recover their initial
contact angle after having been stored in the dark for 21 h.
The contact angles after UV on the samples prepared at
400 8C (T400P4L, T400P20L and T400P40L) are lower than
those obtained at room temperature with the same
pressure (TrP4L, TrP20L and TrP40L). Heating the samples
during the process seems, therefore, interesting to improve
the hydrophilic properties. Such an observation has been
previously reported on thin films and is explained as a
modification of the TiO2 crystallinity with the tempera-
ture: at room temperature TiO2 is amorphous while it
becomes crystalline when the temperature increases.[25,26]
On the samples prepared at 400 8C, we also observed an
increase in the contact angles (before and after UV)with an
increase of the pressure. Combining this result with the
increase in the NPs’ diameter with the pressure as
illustrated by the AFM measurements, we can conclude
that the larger the NPs’ diameter is, the higher the contact
angle and therefore the lower the hydrophilicity. Such a
behaviour is not surprising and has been already observed
in thin films: small values of the crystallite size leading to
better hydrophilic properties.[27]
www.plasma-polymers.org S853
L. Dreesen, F. Cecchet, S. Lucas
S854
Conclusion
Titanium dioxide NPs were deposited on glass substrates
using reactive DC magnetron sputtering technique. We
studied the effects of deposition time, substrate tempera-
ture and pressure chamber on the layer morphology,
optical and wetting properties. AFM measurements show
that the NP size increases from 7 to 11 nm when the
pressure varies from 20 to 40� 10�3 mbar. The optical
band gap, deduced from UV-Vis measurements performed
on the thicker samples (5 nm), is temperature independent
and slightly varies with the pressure, shifting from 3.1 to
3.3 eV when the pressure is increased from 4 to 40�10�3 mbar. Finally, the contact angle measurements,
carried on the 5 nm thickness samples, show an
improvement of the TiO2 hydrophilicity when the
deposited layer is illuminated by UV. Unfortunately, the
hydropholicity gain is lost after the samples are stored in
the dark. For the samples prepared at 400 8C, the
hydrophilicity also depends on the pressure being better
when the pressure decreases.
Acknowledgements: The authors thank A. Nonet and Y. Morciauxfor the technical support. This work is supported by the WalloonRegion. F. C. is Postdoctoral Researcher of the National Fund forScientific Research (FNRS).
Received: September 12, 2008; Accepted: March 3, 2009; DOI:10.1002/ppap.200932201
Keywords: nanostructures; optical properties; physical vapourdeposition; surface morphology; wettability
[1] A. Fujishima, K. Honda, Nature 1972, 238, 37.[2] N. P.Melott, C. Durucan, C. G. Pantano,M. Gugliemi, Thin Solid
Films 2005, 502, 112.[3] P. Evans, D. W. Sheel, Surf. Coat. Technol. 2007, 201, 9319.[4] K. Yeung, Y. Lam, Thin Solid Films 1983, 109, 169.
Plasma Process. Polym. 2009, 6, S849–S854
� 2009 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
[5] K. L. Siefering, G. L. Griffin, J. Electrochem. Soc. 1990, 137,1206.
[6] K. Bange, C. R. Otterrnann, O. Anderson, U. Jeschkowski, M.Laube, R. Feile, Thin Solid Films 1991, 198, 211.
[7] Y. Sawada, Y. Taga, Thin Solid Films 1984, 116, L55.[8] X. H. Wang, J.-G. Li, H. Kamiyama, T. Ishigaki, Thin Solid Films
2006, 506–507, 278.[9] M. Schneider, J. Baiker, J. Mater. Chem. 1992, 2, 587.[10] C. Cheng, J. Ma, Z. Zhao, L. Qi, Chem. Mater. 1995, 7, 663.[11] W. Thongsuwan, T. Kumpika, P. Singjai, Curr. Appl. Phys. 2007,
8, 563.[12] E. Figgemeier, W. Kylberg, E. Constable, M. Scarisoreanu, R.
Alexandrescu, I. Morjan, I. Soare, R. Birjega, E. Opovici, C.Fleaca, L. Gavrila-Florescu, G. Prodan, Appl. Surf. Sci. 2007,254, 1037.
[13] T. Seto, Y. Kawakami, N. Suzuki, M. Hirasawa, S. Kano, N. Aya,S. Sasaki, H. Shimura, J. Nanoparticles Res. 2001, 3, 185.
[14] A. Ranga Rao, V. Dutta, Sol. Energ. Mater. Sol. Cell. 2007, 91,1075.
[15] Y. Sun, A. Li, M. Qi, L. Zhang, X. Yao,Mater. Sci. Eng. 2001, B86,185.
[16] J.-G. Li, M. Ikeda, Y. Moriyoshi, T. Ishigaki, J. Phys. D: Appl. Phys2007, 40, 2348.
[17] L. Dreesen, J.-F. Colomer, H. Limage, A. Giguere, S. Lucas, ThinSolid Films, revision submitted.
[18] R. Gouttebaron, D. Cornelissen, R. Snyders, J. P. Dauchot, M.Wautelet, M. Hecq, Surf. Int. Anal. 2000, 30, 527.
[19] M. Rasa, B. W. M. Kuipers, A. P. Philipse, J. Colloid Interf. Sci.2002, 250, 303.
[20] M. C. Barnes, S. Kumar, L. Green, N.-M. Hwang, A. R. Gerson,Surf. Coat. Technol. 2005, 190, 321.
[21] M. C. Barnes, A. R. Gerson, S. Kumar, N.-M. Hwang, Thin SolidFilms 2004, 446, 29.
[22] H. Tang, K. Prasad, R. Sanjines, P. E. Schmid, F. Levy, J. Appl.Phys. 1994, 75, 2042.
[23] D. Mardare, F. Iacomi, D. Luca, Thin Solid Films 2007, 515,6464.
[24] N. Daude, C. Gout, C. Jounain, Phys. Rev. B 1977, 15,3229.
[25] Q. Ye, P. Y. Liu, Z. F. Tang, L. Zhai, Vacuum 2007, 81, 627.[26] D. Glob, P. Frac, O. Zywitzki, T. Modes, S. Klinkenbeg, C.
Gottfried, Surf. Coat. Technol. 2005, 200, 967.[27] T. M. Wang, S. K. Zheng, W. C. Hao, C. Wang, Surf. Coat.
Technol. 2002, 155, 141.
DOI: 10.1002/ppap.200932201