Applications of microbial fermentations for production of gluten-free products and perspectives

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1 23 Applied Microbiology and Biotechnology ISSN 0175-7598 Volume 93 Number 2 Appl Microbiol Biotechnol (2012) 93:473-485 DOI 10.1007/s00253-011-3707-3 Applications of microbial fermentations for production of gluten-free products and perspectives Emanuele Zannini, Erica Pontonio, Deborah M. Waters & Elke K. Arendt

Transcript of Applications of microbial fermentations for production of gluten-free products and perspectives

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Applied Microbiology andBiotechnology ISSN 0175-7598Volume 93Number 2 Appl Microbiol Biotechnol (2012)93:473-485DOI 10.1007/s00253-011-3707-3

Applications of microbial fermentationsfor production of gluten-free products andperspectives

Emanuele Zannini, Erica Pontonio,Deborah M. Waters & Elke K. Arendt

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MINI-REVIEW

Applications of microbial fermentations for productionof gluten-free products and perspectives

Emanuele Zannini & Erica Pontonio &

Deborah M. Waters & Elke K. Arendt

Received: 18 August 2011 /Revised: 21 October 2011 /Accepted: 2 November 2011 /Published online: 18 November 2011# Springer-Verlag 2011

Abstract A gluten-free (GF) diet is recognised as being theonly accepted treatment for celiac disease—a permanentautoimmune enteropathy triggered by the ingestion of gluten-containing cereals. The bakery products available in today’sgluten-free market are characterised by lower palatability thantheir conventional counterparts and may lead to nutritionaldeficiencies of vitamins, minerals and fibre. Thus, theproduction of high-quality gluten-free products has becomea very important socioeconomical issue. Microbial fermenta-tion by means of lactic acid bacteria and yeast is one of themost ecological/economical methods of producing andpreserving food. In this review, the role of a fermentationprocess for improving the quality of GF products and fordeveloping a new concept of GF products with nutraceuticaland health-promoting characteristics will be examined.

Keywords Microbial fermentation . Gluten-free foods .

Gluten-free beverages . Lactic acid bacteria . Functionalfoods

Introduction

Celiac disease (CD) is a chronic enteropathy triggered ingenetically susceptible children and adults by peptidesequences within the prolamine fractions of ingested wheat(gliadins), barley (hordeins) and rye (secalins) (Wieser and

Koehler 2008) and, in some people, oats (avenin) (Butt etal. 2008). The incidence of CD in the USA is approximately 1in 100 whereas it is 1 in 266 worldwide. However, the trueprevalence of CD is difficult to ascertain due to unclearclinical symptoms (Farrell and Kelly 2002) or the diversityand/or sensitivity of the diagnostic criteria used to supportthe diagnosis of CD (Biagi et al. 2010).

To date, no pharmacological treatment is available forgluten intolerant patients. Medical nutrition therapy withsupportive nutritional care (Hopman et al. 2006; Tack et al.2010) is the only safe and accepted treatment for CD. Thegluten-free (GF) diet requires ongoing education of patientsand their families by both doctors and dieticians. Compli-ance with a strict gluten-free diet (GFD) is not easy because(a) harmful gluten may contaminate food during processingsteps; (b) it is socially limiting, exerting a significantnegative impact on the perceived quality of life and mayproduce considerable psychological, emotional and eco-nomic stress; (c) GF products are generally not widelyavailable, are more expensive and have lower palatabilitythan conventional products (Arendt et al. 2008) and (d) maylead to nutritional deficiencies of B vitamins, calcium,vitamin D, iron, zinc, magnesium and fibre (Hager et al.2011; Kupper 2005; Hopman et al. 2006). Thus, theproduction of high-quality gluten-free products has becomea very important socioeconomical issue (Gallagher et al.2004; Berghofer and Schonlechner 2009).

In the past decades, several approaches have beeninvestigated for the development of GF products (and inparticular for GF baked goods) such as the use of (a)different GF flours (rice, sorghum, oat, buckwheat, ama-ranth, quinoa, teff, corn), (b) ingredients/additives (starches,dairy products, egg proteins, dietary fibre, gum and hydro-colloids) (Gallagher et al. 2004; Ibanoglu and Ercelebi2007) and (c) alternative technologies such as enzymaticand high hydrostatic pressure processing (Vallons et al.

E. Zannini (*) : E. Pontonio :D. M. Waters : E. K. ArendtSchool of Food and Nutritional Sciences,University College Cork,Western Road,Cork, Irelande-mail: [email protected]

E. Zannini : E. K. ArendtNational Food Biotechnology Centre, University College Cork,Cork, Ireland

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2010; Renzetti et al. 2008, 2010). Despite the appealingresults obtained so far, the inclusion of these ingredients/additives in GF bread formulations presents several disadvan-tages such as (a) excessive prices of the ingredients/additivesused (Moroni et al. 2009) and (b) allergic reaction to one ormore of the ingredients (lactose, egg proteins) (Ortolani andPastorello 2006). Moreover, additives do not meet theconsumers’ requirements for natural products. Thus, even ifan improvement of GF product quality has been achieved inthe last years, the increasing demand for high-quality GFproducts and particularly for GF bread is far from fullyaddressed. Extensive research is still needed in this area.

In this review, the role of the fermentation process forimproving the quality of GF products and for developing anew concept of GF products with nutraceutical and health-promoting characteristics will be examined. This will focusalmost entirely on lactic acid bacteria (LAB) whose activityin fermented foods and whose biochemical and metabolicproperties are well characterised.

Microbial fermentation

Microbial fermentation is one of the oldest and mosteconomically and ecologically friendly methods of produc-ing and preserving foods. According to Steinkraus (1995),microbial fermentation plays several functions in foodprocessing, such as (a) enrichment of the diet throughdevelopment of a diversity of flavour, aromas and texturesin food substrates, (b) preservation of substantial amountsof food through lactic acid and alcoholic fermentations, (c)enrichment of food substrates biologically with compoundsthat originate either from biotransformation reactions(protein, essential amino acids, essential fatty acids) orbiosynthesis (vitamins) and (d) detoxification during foodfermentation processing. These fermentative activities havebeen utilised, since the beginning of human civilisation, inthe production of fermented foods and beverages that aredefined as those products that have been subordinated tothe effect of microorganisms or enzymes to cause desirablebiochemical changes (Blandino et al. 2003). Nowadays,several fermented GF cereal products and beverages arewidely available on store shelves in Western countries suchas bakery products (Arendt et al. 2008), beers (Zweytickand Berghofer 2009) and functional drinks (Salovaara1996). Apart from these, several other African and Asiantraditional fermented GF cereal products (corn-based Ogi,Kenkey, Pozol and sorghum-based Kisra) and beverages(rice-based Sake and corn-based Chicha) are commonlyproduced (Blandino et al. 2003). In the following para-graphs, we present the contributions of microbial fermen-tative activity on the development of high-quality GFcereal-based products.

Microbiota of GF sourdoughs

The most recent approach that has been investigated toimprove the quality of the GF bread is the use of sourdough(SD) technology, which represents one of the oldest biotech-nological processes in cereal food production. Sourdoughbread is prepared from a mixture of flour and water that isfermented with LAB, mainly heterofermentative strains andyeast. Sourdough has been used in bread production for morethan 5,000 years in order to improve the texture and flavour ofbaked cereals, and still today, sourdough is very important toimpart superior flavours, texture and shelf life to wheat andparticularly rye bread (Hansen and Schieberle 2005). Conse-quently, the exploitation of SD technology for the productionof GF bread appears tempting. As a starting point, the abilityof the starter strains to dominate the fermentation and inhibitthe growth of contaminants has to be considered the sine quanon condition for the successful development of sourdoughGF products (Minervini et al. 2010; De Vuyst et al. 2009).Firstly, sourdoughs from rice flours are already available onthe market and are fermented by starters developed for wheatand rye SD (Meroth et al. 2004). Meroth et al. (2004)showed that during rice sourdough fermentation, substrate-specific LAB and yeast species become established whichare different from the common microbiota of wheat and ryesourdoughs. Furthermore, Vogelmann et al. (2009) investi-gated the adaptability of a great variety of LAB and yeasts toSDs prepared from gluten-containing cereals (wheat, rye andbarley), GF cereals (oat, rice, maize, millet), pseudocereals(amaranth, quinoa, buckwheat) and also cassava. They foundthat, even if each substrate was established with the samestarter mixture and fermented under the same technologicalconditions, competitiveness of some strains was substrate-specific. Consequently, among other factors, the type of GFflour used determines the microbiota of the resulting SD.These findings indicate that exogenous starter cultures are notsuitable, as such for the fermentation of GF materials, andspecific starters should be developed for such fermentations(Vogelmann et al. 2009; Moroni et al. 2010). On the otherhand, ecological studies on GF sourdoughs, either developedby starters or by spontaneous fermentation, indicate that GFflours harbour novel and competitive LAB and yeasts strainswhich are not commonly isolated in traditional sourdoughsand which could serve as suitable candidates for starterdevelopment (Table 1) (Sanni et al. 1998; Moroni et al.2010; Vogelmann et al. 2009; Meroth et al. 2004; Edema andSanni 2008; Sterr et al. 2009; Arendt et al. 2010; Huttner etal. 2010). These studies indicate that Lactobacillus fermen-tum, Lactobacillus plantarum and also Lactobacillus para-limentarius are frequently isolated from the GF sourdoughsof rice, maize, buckwheat, teff and amaranth flours.Furthermore, species such as Lactobacillus gallinarum,Lactobacillus graminis, Lactobacillus sakei and Pediococcus

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pentosaceus, which are not commonly associated withconventional sourdoughs, were part of the dominant

microbiota of various GF sourdoughs (Moroni et al.2009). Recently, GF rice and quinoa dried sourdoughs

Table 1 Microbiota of gluten-free sourdoughs

a L., Lactobacillus; Lc.,Leuconostoc; P., Pediococcus ;W., Weissella; S., Saccharomy-ces; C., Candida; I., Issatchen-kia; P., Pichia; K., Kazachstania

Sourdough Dominant microbiotaa Reference

LAB Yeast

Rice Lactobacillus paracasei Saccharomyces cerevisiae Vogelmann et al. (2009)

Lactobacillus paralimentarius Candida krusei Meroth et al. (2004)

Lactobacillus perolens Pichia membranifaciens

Lactobacillus fermentum Issatchenkia orientalis

Lactobacillus gallinarum

Lactobacillus kimchii

Lactobacillus plantarum

Lactobacillus pontis

Lactobacillus helveticus

Oats Leuconostoc argentinum Huttner et al. (2010)

Pediococcus pentosaceus

Weissella cibaria

Lactobacillus coryniformis

Buckwheat Leuconostoc argentinum Arendt et al. (2010)

Lactobacillus fermentum

Lactobacillus helveticus

Lactobacillus paralimentarius Vogelmann et al. (2009)

Lactobacillus plantarum

Lactobacillus pontis

Teff Lactobacillus reuteri Kazachstania barnetti Arendt et al. (2010)

Lactobacillus fermentum Saccharomyces cerevisiae

Lactobacillus helveticus

Amaranth Lactobacillus paralimentarius Saccharomyces cerevisiae Vogelmann et al. (2009)

Lactobacillus helveticus Sterr et al. (2009)

Lactobacillus plantarum

Lactobacillus sakei

Pediococcus pentosaceus

Maize Lactobacillus paralimentarius Saccharomyces cerevisiae Vogelmann et al. (2009)

Lactobacillus helveticus Issatchenkia orientalis Sanni et al. (1998)

Lactobacillus fermentum Candida albicans Edema and Sanni (2008)

Lactobacillus pontis Saccharomyces pombe Annan et al. (2003)

Lactobacillus brevis Candida krusei

Lactobacillus casei

Lactobacillus plantarum

Leuconostoc mesenteroides

Leuconostoc destranicum

Pediococcus acidilactici

Millet Lactobacillus helveticus Saccharomyces cerevisiae Vogelmann et al. (2009)

Lactobacillus fermentum

Lactobacillus pontis

Quinoa Lactobacillus paralimentarius Vogelmann et al. (2009)

Lactobacillus plantarum

Lactobacillus fermentum

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have been developed and characterised by Brandt andBodé (2009). The latter showed that the quality of GFbreads, fermented with dried rice and quinoa sourdoughs,was improved in terms of specific volume, flavour,mouthfeel and texture when compared to control breads.Thus, even though further studies are required, thepositive baking performance of GF sourdoughs placesthem in a promising position to develop a new approachfor the industrial production of GF sourdough breads.

Texture, flavour and aroma development in GFcereal-based products and beverages by microbialfermentation

In baking applications, the absence of wheat gluten poses achallenge to the maintenance of good sensory quality,especially bread structure and/or retention of softnessduring storage. The use of sourdough in GF bread hasbeen efficient for improving product texture and to delaygluten-free bread staling (Table 2). In more detail, positiveeffects of SD fermentation on crumb structure of GFsorghum breads were observed by Schober et al. (2007).Furthermore, Moore et al. (2008) obtained softer GF breadwhen L. plantarum FST 1.7 was used as SD starter culture.

Oat sourdough has also been shown to increase both loaf-specific volume and crumb texture of oat bread, regardless theaddition level or sourdough type, therefore enhancing its finalquality (Huttner et al. 2010). Recently, the use of exopoly-saccharide (EPS)-producing LAB strains in GF bread wasshown to be a potential replacer of hydrocolloids (Galle et al.2010) which are essential ingredients in GF baking to obtainacceptable product quality in terms of volume, texture andshelf life (Lazaridou et al. 2007).

The applicability of the EPS-producing strains Lactobacil-lus reuteri LTH5448 and Weissella cibaria 10 M wasinvestigated in GF sourdoughs by Schwab et al. (2008).The strains were able to ferment sorghum and quinoa flours,producing levan (fructo-oligosaccharides) and dextran (gluco-oligosaccharides, GOS), respectively. GF breads containingsourdough fermented by W. cibaria were softer than the onescontaining no EPS. Moreover, GOS produced by W. cibariawere not digested by baker’s yeast, and they were still presentin the final bread increasing its potential prebiotic content.Furthermore, Galle et al. (2011) report that heteropolysac-charides produced from Lactobacillus buchneri FUA3154significantly influenced the rheology of sorghum sourdoughs,reducing their resistance to deformation which, in turn, resultsin an increased specific bread volume and decreased crumbhardness (Huttner et al. 2010; Renzetti and Arendt 2009).

Table 2 Effects of sourdough fermentation on GF dough/batter and bread

Sourdough properties Effects on dough or GF batter Effects on bread

Starch hydrolysis Increased amaranth dough softness (Houben et al.2010)

Delayed staling of sorghum sourdough bread(Moore et al. 2007)

Protein hydrolysis Decreased starch viscosity of oat batter (Huttneret al. 2010)

Improved loaf-specific volume of oat sourdoughbread (Huttner et al. 2010)

Acidification Formation of strong starch gel in sorghum batter(Schober et al. 2007)

Improved textural properties of sorghumsourdough bread (Schober et al. 2007)

Hydrolysis of toxic polypeptides Elimination of gluten from GF flours (Giuliani etal. 2006)

Production of wheat and rye bread tolerated bycoeliac patients (De Angelis et al. 2006a, b; DiCagno et al. 2010a; Rizzello et al. 2007; DiCagno et al. 2010b)

Production of EPS Decreased resistance of deformation and elasticity(Galle et al. 2011)

Increased volume, softer crumb and delayedstaling of GF bread (Schwab et al. 2008)

Production of gluco-/fructo-oligosac-charides

Improved nutritional quality of sorghum bread(Schwab et al. 2008)

Synthesis of flavouring compounds(esters, carbonyls, alcohols, acids,phenolic compounds, diacetyl,aldehydes)

Enriched aroma of maize dough (Annan et al.2003; Edema and Sanni 2008) and acidfermented gruels based on sorghum, millet,maize (Mugula et al. 2003)

Degradation of antinutrientcompounds/digestibility

Reduction trypsin and amylase inhibitoryactivities, phytic acid and tannin contents ofsorghum dough (Osman 2004)

Improved nutritional quality, taste anddigestibility of products based on maize(Mawe’, Kenkey) (Hounhouigan et al. 1993;Annan et al. 2003) and rice (Koh and Singh2009)

Reduction of phytic acid and increase of aminoacid content on rice dough (Koh and Singh2009)

Production of antifungal metabolite Prolonged shelf life of GF bread (Moore et al.2008)

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Sourdough fermentation also strongly influences theflavour profile of the bread. This flavour modification isdependent on the raw material, type of starter cultures,fermentation and baking conditions applied (Gobbetti1998). The fermentation of GF flours by LAB has beenshown to induce the production of different flavourcompounds. For example, fermentation of sorghum for theproduction of towga, a traditional Tanzanian lactic acidfermented gruel (Mugula et al. 2001), generated differentflavour compounds (Mugula et al. 2003). Diacetyl wasproduced in high concentrations when the fermentation wascarried out with L. plantarum and P. pentosaceus andalcohols were produced in significant amount if Issatch-enkia orientalis was used in combination with Lactobacil-lus brevis or L. plantarum. The L. plantarum/yeasts co-fermentation also induced the production of aldehydes.Fermentation with mixed cultures containing L. plantarumenhanced the diacetyl content in maize-fermented meals(Edema and Sanni 2008). Finally, Annan et al. (2003)identified 73 compounds contributing to the characteristicaroma of the Ghanaian fermented maize mush for kenkey.The compounds generated by LAB/yeast fermentation wereidentified by gas chromatography–mass spectroscopy andincluded 21 carbonyls, 19 alcohols, 17 esters, 12 acids, afuran, an alkene and 2 phenolic compounds.

Finally, preliminary studies conducted by Wijngaard andArendt (2006) and Zweytick et al. (2005) showed that beersproduced using different GF raw materials such as sorghum,maize, millet, amaranth, quinoa and buckwheat were charac-terised by acceptable flavour as well as different foamstability and colour. However, in order to produce GF beerswith comparable technological and sensorial characteristics toconventional brewed beers, the authors suggest that acombination of different GF raw materials as well as theuse of exogenous enzymes could improve foam stability, wortfermentability and, therefore, the final taste. Thus, lactic acidbacteria and/or yeast fermentation represent promising toolsto produce flavour enhancing compounds which will improvethe poor sensory quality of GF cereal products and beverages.

Microbial shelf life of GF cereal-based products

Bread is a widely consumed food, also for celiac patients,and its quality is rapidly depleted due to staling andmicrobial spoilage. The microbial stability of the GF breadsis mainly compromised by its high water activity (aw). Thisis primarily due to the fact that the majority of GF productsare based on gluten-replacer hydrocolloids, which are ableto bind a high amount of water leading to a higher aw in GFbreads than in their wheat containing counterparts. Thisincrease in GF bread aw leads to a significant reduction inits microbial stability due to the growth of mould. For this

reason, the use of modified atmosphere packaging and/orchemical preservatives is necessary.

Since consumers prefer foods with few chemical preserva-tives, the interest in the concept of food biopreservation,referring to extended shelf life and enhanced safety of foodsusing natural or added microflora and their antimicrobialproducts, is increased (Ryan et al. 2011). LAB with antifungalactivity represents a promising alternative to chemicalpreservation (Lowe and Arendt 2004; Ryan et al. 2011; DalBello et al. 2007; Lavermicocca et al. 2003; Schnurer andMagnusson 2005; Rouse and van Sinderen 2008; Batish etal. 1997). Moore et al. (2008) reported that GF breadcontaining a mixture of brown rice, corn starch, buckwheatand soya flours fermented with the antifungal strain L.plantarum FST 1.7 (Dal Bello et al. 2007) retards the growthof Fusarium culmorum by up to 3 days when compared tothe control bread. Furthermore, Rizzello et al. (2009) showedthat the combination of the water-soluble extract ofAmaranthus spp. seeds, containing antifungal peptides, andsourdough Lactobacillus sanfranciscensis E9, used for GFbread production, delay the growth of the most importantbread mould contaminants belonging to the genera Penicil-lium, Aspergillus and Eurotium. In particular, the mouldgrowth of Penicillium roqueforti, considered one of the moreresistant fungi to chemical preservatives, was delayed until21 days of storage.

Dike and Sanni (2010) also reported the positiveinfluence of bacteriocin-producing L. plantarum OG3 onthe shelf life of agidi, a traditional African-fermented GFcereal product. The bacteriocin-producing strain was able toretard the mould growth of Aspergillus flavus and Asper-gillus niger by up to 4 days when compared to thetraditionally produced agidi, used as control. Additionally,Edema and Sanni (2008) showed that fermented maizedough inoculated with different LAB species, isolated fromthe spontaneous fermentation of maize meal, was able toexert antimicrobial activities against a wide range ofpathogenic bacteria (Salmonella typhi, Staphylococcusaureus, Escherichia coli) and aflatoxigenic mould (A.flavus). In particular, the antifungal activity of sour maizemeal started on a mixed culture of L. plantarum and L.brevis was assumed to be due to the production ofbacteriocin-like substances (Edema and Sanni 2008).

Natural enrichment of GF cereal-based productsthrough microbial fermentation

A new application of food-grade LAB and yeast is their useas ‘cell factories’ for the production of health-promotingnutrients, also known since the 1980s as ‘nutraceuticals’(Pszczola 1992). Nutraceuticals can be defined as food andfood components that provide medical, or health benefits,

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including the prevention and treatment of disease (Brower1998). Clear examples are the B-vitamins: riboflavin (B2),folate (B11) and cobalamin (B12). Folate is an essentialcomponent in the human diet. It is involved, as a cofactor,in several metabolic reactions, including the biosynthesis ofnucleotides, the building blocks of DNA and RNA. It isalso known to prevent neural tube defects in newborns(Wald 1991).

Yazynina et al. (2008) found that the folate content in GFproducts was lower than in their gluten-containing counter-parts. In fact, starches and low protein flours commonly usedas main components in GF products appeared to be poorfolate sources with a folate content of 6 μg/100 g freshweight. Therefore, the use of nutrient-dense ingredients isimportant to improve the nutritional quality of GF products.Yeast is one example of such an ingredient. It is a rich folatesource and may contribute considerably to folate content inbakery products (Keagy et al. 1975). Yazynina et al. (2008)report that the folate content in GF yeast breads (15.1–35.9 μg folate/100 g fresh weight) was comparable with thefolate content of similar gluten-containing breads (26–75 μg/100 g) (Livsmedelsverket 2002).

Another strategy to improve the folate content of GFproducts is to include pseudocereals, specially quinoa andamaranth, in the product recipe as folate-rich sources. Infact, the total folate values ranged from 52 to 70 μg/100 gdry matter (dm) in the amaranth species, and with 132.7 μg/100 gdm, quinoa possessed about ten times more totalfolate than spring wheat (Schoenlechner et al. 2010).

Additionally, an important breakthrough in this area isthe discovery by Centro de Referencia para Lactobacilos(CERELA-CONICET) in Argentina, of a vitamin B12-producing LAB (Taranto et al. 2003). This probioticbacterium L. reuteri, isolated from sourdough, was identi-fied as producing vitamin B12 (cobalamin); an importantcompound involved as cofactors in a variety of enzymaticreactions. This discovery opens some interesting avenuesfor naturally enriched (fermented) foods with this importantand very complex B-vitamin.

Microbial fermentation of GF substrates also represents atool to increase the functional value of the grains. Coda etal. (2010) reported how L. plantarum C48 and Lactococcuslactis subsp. lactis PU1, used for sourdough fermentation ofcereal, pseudo-cereal and leguminous flour, were able tosynthesise high levels of γ-aminobutyric acid (GABA), anon-protein amino acid that possesses well-known physio-logical functions such as neurotransmission, induction ofhypotension and diuretic and tranquiliser effects (Siragusaet al. 2007).

The highest biosynthesis of GABA was detected whenbuckwheat (643±13 mg/kg) and quinoa (415±10 mg/kg)were fermented with L. plantarum C48. L. lactis subsp.lactis PU1 revealed the best results when amaranth (816±

11 mg/kg) and chickpea (1,031±9 mg/kg) were used assubstrates. A blend of selected flours was also fermentedwith two GABA-producing strains; the best performancewas found when L. plantarum C48 was applied withGABA production levels of 989±10 mg/kg. In conclusion,the use of a blend of pseudo-cereal and leguminous flourssubjected to sourdough fermentation by selected GABA-producing strains might be a promising tool for enhancingthe nutritional quality of GF bread.

Another major problem associated with a strict GFD isthe higher incidence of children being overweight (72%)compared to children not following a strict GFD (51%) andhealthy matched controls (47%) (Mariani et al. 1998). Thiscondition was also confirmed by Castelluzzo et al. (2011)who showed how obesity and CD are two very prevalentconditions which can occasionally overlap in the paediatricage. Moreover, once CD has been diagnosed, the normal-isation of absorptive processes generally tends to increaseweight (Castelluzzo et al. 2011). This is mainly due to anunbalanced diet as a consequence of poor alimentarychoices among the GF products, generally characterisedby a higher percentage of calories originating from fatrather than carbohydrates (Ciacci et al. 2002).

LAB fermentation also has great potential to reducestarch digestibility of the bread (Liljeberg et al. 1995). Inparticular, the presence of organic acids like lactic andacetic acid in bread, formed during sourdough fermentation,has been reported to reduce acute glycaemic and/orinsulinaemic responses (Liljeberg et al. 1995).

The physiological mechanisms for the acute effects ofacids appear to vary, whereas acetic and propionic acidsprolong the gastric emptying rate (Liljeberg and Björck1998) and lactic acid appears instead to lower the rate ofstarch digestion in bread (Liljeberg et al. 1995). Moreover,chemical changes taking place in sourdough seem todiminish the degree of starch gelatinisation (Östman 2003)which would partly explain the lower digestibility offermented cereal foods.

To date, only one work has investigated the use ofmicrobial fermentation to reduce acute insulinaemic responsein GF cereal products. In this study, Alminger andEklund-Jonsson (2008) evaluate the impact of high β-glucan oat and barley tempe, a fermented food native ofIndonesia and originally made from soybeans inoculatedwith a mould of the genus Rhizopus, on postprandialglucose and insulin response in healthy adults. Oat tempesignificantly reduced the insulin response after the mealwhen compared with high β-glucan barley tempe. Theauthors conclude that the metabolic benefits of using highfibre content whole grain, as well as microbial fermenta-tion, appear to work synergistically to affect the digestionand absorption of carbohydrates. Thus, even if furtherstudies are required, it is not speculative to assume that

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microbial fermentation can be also used to reduce acuteglycaemic and/or insulinaemic responses in GF cerealproducts.

Fermentation also provides the optimum pH conditionfor enzymatic degradation of phytate which is present incereals and pseudocereals in the form of complexes withpolyvalent cations such as iron, zinc, calcium, magnesiumand proteins. Such a reduction in phytate can increase theamount of soluble iron, zinc and calcium several fold(Kabak and Dobson 2011). Phytase activity has beeninvestigated during fermentation of some GF crops. Inparticular, fermentation of sorghum and pearl millet wasshown to induce a decrease in the phytic acid content, andtwo phytase-positive strains, i.e. L. plantarum and L.fermentum, were isolated from fermenting pearl millet(Songre-Ouattara et al. 2009).

LAB fermentation can also effectively reduce theanti-nutritional factors such as tannins (Obizoba andAtii 1994) and enzyme inhibitors (protease and amylaseinhibitors, polyphenols) from millet and sorghum (Holzapfel1997) and some non-digestible poly- and oligosacchar-ides (raffinose, stachyose, verbascose) from soy flour(Holzapfel 1997) normally used in the formulation of theGF products.

Microbial fermentation also represents a powerful toolfor the biological enrichment of GF products basically byincreasing the content of the essential amino acids (Adams1990). For example, fermentation significantly improvesthe protein quality as well as the level of lysine in oats, rice,millet and maize (Hamad and Fields 1979; Lee et al. 1999).In the same way, during the fermentation of corn meal, theconcentrations of available lysine, methionine and trypto-phan increase (Nanson and Fields 1984), as well as theprotein digestibility and non-protein nitrogen content(Yousif and El Tinay 2000). Even if the effect of microbialfermentation on the nutritive value of cereals is variable(McKay and Baldwin 1990), the evidence for improvementis substantial.

Microbial detoxification during food fermentationprocessing

Mycotoxin contamination in maize, rice, sorghum, millet,buckwheat and teff, commonly utilised in the formulationof GF products, has been widely reported (Ayalew et al.2006; Reddy et al. 2009; Bresler et al. 1995; Taylor andEmmambux 2008; Tanaka et al. 2007; Adams 1990). Inaddition, mycotoxins are generally thermostable com-pounds and, thus, are not destroyed during most foodprocessing operations, such as baking (Bullerman andBianchini 2007) and may therefore contaminate the finalGF cereal-based foods.

Ostry and Ruprich (1998) found that 88% of the corn-based foods (gluten-free diet) in the Czech Republic arepositive for fumonisins. Schollenberger et al. (2005) foundthat 61% of the total corn-based GF foods marketed inGermany were toxin positive. Zearalenone and deoxyniva-lenol were detected in 57% and 39% of samples,respectively. A similar scenario was also found fromDall’Asta et al. (2009) who reported that 90% of GFcorn-based foods, sold in the Italian market, were contam-inated with fumonisin. The occurrence of mycotoxins in GFgrains is regarded as a major economical problem (Dalie etal. 2010) and is also potentially dangerous, particularly forCD sufferers.

Detoxification of mycotoxins in food through LABfermentation has been demonstrated over the years(Mokoena et al. 2005; Chelule et al. 2010; Schnurer andMagnusson 2005; Gourama and Bullerman 1995; Dalie etal. 2010; Oluwafemi and Da-Silva 2009; Mokoena et al.2006). Using LAB fermentation for detoxification isadvantageous since it is a milder method which preservesthe nutritive value and flavour of decontaminated food(Bata and Lasztity 1999). In addition to this, LABfermentation irreversibly degrades mycotoxins withoutleaving any toxic residues. The detoxifying ability isbelieved to be through the toxin binding effect (El-Nezamiet al. 2002; Haskard et al. 2001; Turbic et al. 2002). Otherauthors allude to the possibility of an enzymatic interaction,although this was not thoroughly investigated (Zinedine etal. 2005).

The binding property displayed by some selected LAB,resulting in a decrease of mycotoxin bioavailability, couldtherefore be used in novel approaches to decontaminate GFproducts. However, little is known at this time about thestability and toxicity of LAB–mycotoxin complexes. Manyquestions must still be answered before they can bepractically applied at the industrial level. However, thepotential anti-mycotoxigenic activity of LAB places themin a promising position for the development of a newapproach for detoxification of mycotoxins in GF products.As in the case of mycotoxin detoxification, LAB fermen-tation has also been successful in the detoxification ofcassava toxins (cyanogens) following fermentation ofcassava food products such as gari. As a fermented food,gari is an example of a food being rendered safe for humanconsumption which would otherwise be toxic due to highinherent levels of cyanogenic glucosides (Caplice andFitzgerald 1999).

Microbial fermentation by LAB has also been suggestedas new tool for gluten detoxification in food processing forceliac persons (De Angelis et al. 2006a; Di Cagno et al.2008). Gluten detoxification by LAB is due to a verycomplex system capable of hydrolysing some of thepotential toxic peptides where proline is involved (Kunji

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et al. 1996). Thus, in order to have a complete hydrolysis ofpro-rich peptides, including the 33-mer peptide (the mostpotent inducer of gut-derived human T cell lines in celiacdisease patients), a pool of sourdough lactobacilli is needed.In this regard, Gobbetti et al. (2007) developed a mixture ofprobiotic strains showing an ability to decrease the toxicityof wheat flour during long-time fermentations (Gobbetti etal. 2007). Additionally, long-time fermentation of dough byselected LAB was also shown to be a potential tool todecrease the risk of rye contamination of GF products forceliac patients (De Angelis et al. 2006a). Studies conductedby Di Cagno et al. (2004, 2005) and De Angelis et al.(2006b) showed that a pool of LAB under specificprocessing conditions (long-time and semi-liquid fermenta-tion) had the capacity to markedly hydrolyse the wheatgliadin fraction in pasta and bread products. However, evenif this approach is not yet applied for the industrialproduction of GF products, sourdough fermentation startedwith LAB strains able to hydrolyse wheat flour gliadinswould eliminate any traces of toxic peptides in processedfoods, minimising the long-term risks and improving thequality of life for individuals affected by CD.

GF cereal-based functional foods

The claimed health benefits of fermented functional foodsare expressed either directly through the interaction ofingested live microorganisms, bacteria or yeast with thehost (probiotic effect) or indirectly as a result of ingestionof microbial metabolites produced during the fermentationprocess (biogenic effect) (Stanton et al. 2005).

Non-dairy probiotic products are of worldwide impor-tance due to the ongoing trend of vegetarianism and to ahigh prevalence of lactose malabsorption in celiac patients(secondary hypolactasia) (Bode and Gudmand-Hoyer1988). Moreover, in accordance with Swagerty et al.(2002), in northern Europe, the number of lactose-intolerant (primary hypolactasia) (Vesa et al. 2000) indi-viduals is around 5% and in some Asiatic countries (Japan,China) it reaches 100%. Therefore, both forms of hypo-lactasia represent major drawbacks in relation to theconsumption of probiotic dairy products, not only for celiacpatients but also for a large portion of the population.Hence, it is evident that the development of lactose-freefunctional products is a necessary task.

Lactobacilli and bifidobacteria are fastidious organismsthat have complex nutritional requirements (carbohydrates,amino acids, peptides, fatty acid esters, salts, nucleic acidderivates and vitamins) (Severson 1998). Milk, whichcontains carbohydrates, fat, casein protein, vitamins andminerals, is a very nutritious growth medium for manymicroorganisms (Marshall and Tamime 1997). Thus, most

companies opt for milk-based media for probiotic bacterialcell mass production (Gilliland et al. 1985). Generally, thepopulation of lactobacilli in fully fermented GF sourdoughis greater than 109 cfu g−1, while the LAB/yeast ratio isgenerally 100:1 (Vogelmann et al. 2009). Good growth ofLAB in GF cereals suggests that the incorporation ofprobiotic strains (both human and nonhuman derivedstrains) in GF cereal substrates under controlled conditionswould produce a fermented food with defined andconsistent characteristics and possibly health-promotingproperties combining the probiotic and prebiotic concept(Charalampopoulos et al. 2002b). When compared to milk,GF cereals have a higher content of some of the essentialvitamins, have increased dietary fibre and mineral levels(especially phosphorous), but a lower amount of ferment-able carbohydrates (usually less than 1%). Charalampopouloset al. (2002a) reported that malt, barley and wheat extractwere able to support the human derived strains of L.reuteri, L. plantarum, Lactobacillus acidophilus and L.fermentum without the addition of any supplements. In themalt medium, all strains attained high maximum cellpopulations, mainly due to the increased amount ofsoluble carbohydrates (maltose, fructose, glucose andsucrose) and amino nitrogen. These findings suggest thatmalting technology might represent a potential tool toimprove the growth performance of the probiotic strainwhen GF cereal grains are used as growth substrates.Marklinder and Lönner (1992), as well as Johansson et al.(1998), reported that after appropriate processing, oats are asuitable substrate for LAB fermentation. Enzymaticallytreated oat bases have been developed and applied, byMårtensson et al. (2001, 2002a, b), as substrates for lacticacid fermentation using dairy starter cultures. Furthermore,Angelov et al. (2006) developed a new oat-based symbioticdrink (product that uses a prebiotic and probiotic combina-tion) (Roberfroid 1998) combining the health benefits of aprobiotic culture with the oat prebiotic beta-glucan. Theprobiotic and prebiotic characteristics of the oat drink wereensured for 21 days of storage due to both an unchangedcontent of the beta-glucan within this storage time and aviable cell count of 106–107 cfu ml−1 at the end of thestorage (which ensure the probiotic characteristics of thedrinks) (Gomes and Malcata 1999; Shortt 1999).

In recent years, GF cereals such as maize, rice, oat,sorghum and millet have been investigated as raw mediaand used for the development of non-dairy probioticproducts (Angelov et al. 2006; Blandino et al. 2003;Boonyaratanakornkit 2000; Helland et al. 2004; Mårtenssonet al. 2002a, b; McMaster et al. 2005; Santos 2001)(Table 3).

Despite the aforementioned GF cereal raw materials,there is a wide variety of GF cereals which have notreceived the scientific attention they deserve. Among them,

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quinoa might represent an ideal substrate for LAB growthsince the quality of its protein matches that of the milkprotein casein and its concentration of fermentable carbo-hydrates, around 2% (Valencia Chamorro 2003), is suffi-cient to ensure a prompt LAB growth.

Future prospects

According to the Packaged Facts report entitled “Gluten-free Foods and Beverages in the U.S. 3rd Edition 2011”,the market research organisation predicts that the GFmarket will continue to grow over the next 5 years, eventhough at a slower rate, and now projects the US market forGF foods and beverages to approach $5.5bn by 2015. TheGF market was estimated to have been $2.64bn in 2010.

The Packaged Facts organisation carried out an onlinenationwide survey of 1,881 adults, in 2010, including 277consumers of GF products. It found that, in addition topeople following a GF diet out of necessity because theysuffer from CD or a food allergy, a growing number ofpeople are GF by choice as:

(a) GF diet may treat medical conditions includingdermatitis herpetiformis, irritable bowel syndrome,neurologic disorders, rheumatoid arthritis, diabetesmellitus and HIV-associated enteropathy

(b) A personal choice towards achieving a “healthier wayto live” finding that living GF simply makes peoplefeel better

(c) A tool for weight loss(d) Member of the household has a CD sufferer or

intolerance to gluten, wheat or other ingredients(e) GF products are generally considered to be higher quality

Considering the results of the survey, it is evident thatfew consumers buy GF foods to address CD or dietaryintolerance and CD may have little influence on the soaringGF market. Moreover, the results obtained from the surveyhighlight a lack of information regarding GF products anddiet. In fact, the strength of evidence for the use of a GFD

in the non-celiac disease segment of the population varies,and future research is necessary to define the benefits of aGFD for those conditions with weak existing evidence (El-Chammas and Danner 2011; Johnson et al. 2011). More-over, the GF diet has a poor vitamin and mineral status(Kupper 2005; Hallert et al. 2002) with a higher percentageof calories being obtained from fat and, to a lesser extent, fromcarbohydrates (Ciacci et al. 2002). Diet response studiessuggest that gluten exclusion is associated with a significantincrease in body fat stores, although the studies have beenconducted on patients with a body mass index significantlylower than healthy controls (Capristo et al. 2000; Smecuol etal. 1997). Furthermore, Dickey and Kearney (2006) report anincrease in weight of already overweight patients afterdietary gluten exclusion for 2 years.

In order to match the celiac and non-celiac consumerexpectations, a tangible improvement of GF product qualitymust be attained. In particular, the bakery segment of GFproducts continues to present the biggest technical chal-lenges for GF manufactures in terms of texture, nutritionand shelf life. LAB and yeast fermentation options for themanufacture of GF products and beverages represent apowerful ecological/economical tool to address what mostconsumers are looking for. This includes functionality, cost,clean label, clear benefits, natural ingredients, better shelflife and improved nutritional quality.

Moreover, there is a rapid increase in the understandingof how microbial fermentation can be employed to deliverhealth benefits by means of food intake. The developmentof GF cereal-based probiotic products represents an area ofhuge growth potential for the food industry. The importanceof this research lies in the lack of bakery products availablein today’s gluten-free market. Those that are available arecharacterised by low palatability and may lead to nutritionaldeficiencies of vitamins, minerals and fibre. It is of utmostimportance that the division between conventional bakedcereal products and GF goods is addressed based onconsumer and industry demands. This field may beexplored through the development of new ingredients,processes and products. For this purpose, new studies must

Table 3 Recently developedgluten-free cereal-based probi-otic products

Products References

Rice-based yogurt Boonyaratanakornkit (2000)

Oat-based drink Angelov et al. (2006)

Oat-based products Mårtensson et al. (2002a, b)

Yosa (oat-bran pudding) Blandino et al. (2003)

Mahewu (fermented maize beverage) McMaster et al. (2005)

Maize-based beverage Wacher et al. (2000)

Maize, sorghum, and millet malt fermented probiotic beverages Blandino et al. (2003)

Millet or sorghum flour fermented probiotic beverages Muyanja et al. (2003)

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be carried out to investigate more raw material options thatare not yet used industrially (re-discover ancient grains suchas quinoa and amaranth), to optimise the fermentationprocess selecting the optimal microbial starter cultures, toreengineer products and processes and to prove that thisnew generation of GF products can effectively match theceliac and non-celiac consumers demands.

Acknowledgements The authors would like to acknowledge finan-cial support by the Seventh Framework Program of the EuropeanCommunity for research, technological development and demonstra-tion activities (2007–2013) and Specific Programme “Capacities”—research for the benefit of SMEs (262418 GLUTENFREE). Theauthors acknowledge that this research was also partly funded byFIRM Ireland. This publication solely reflects the authors’ views andthe Community is not liable for any use that may be made of theinformation contained in this publication.

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