Annexure - Environmental Clearance
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Transcript of Annexure - Environmental Clearance
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt. ltd. {Aurangabad, MH} A.1
Annexure 1{I}: ToR Compliance chart
Approved Terms of Reference (ToR) issued by Ministry of Environment, Forest & Climate
Change (MoEF&CC) vide letter Ref. IA-J-11011/66/2018-IA-II(I) Dated: 24th
May, 2018.
Sr.
No.
Approved TORs Compliances
(All Chapters, Sections, Figures & Tables,
referred here are from EIA Report)
Standard Terms of Reference (ToR)
1. Executive Summary Executive summary is presented in Chapter- 11,
Page No. 217
2. Introduction
i. Details of the EIA Consultant including NABET
accreditation
Details of EIA consultant is presented in Chapter-
12, Section-12.1, Page No.229
ii. Information about the project proponent.
Information about the project proponent is
presented in Chapter-1, Section- 1.2, Page No.1.
iii. Importance and benefits of the project. Importance of proposed project is given in
Chapter-1 Section-1.4, Page No.4 and benefits are
presented in Chapter-8, Section-8.1, Page No.191.
3. Project Description
i. Cost of project and time of completion. The total estimated Cost of the project is Rs. 718.9
Lakhs. Time of completion of the project activities
and expected commercial production will be
commenced during 2019-20
ii. Products with capacities for the proposed project. Proposed products with their capacities is
presented in Chapter-2, Section-2.1, Table No.
2.1, Page No.13.
iii. If expansion project, details of existing products
with capacities and whether adequate land is
available for expansion, reference of earlier EC if
any.
New Project
Land break up is presented in Chapter- 2,
Section 2.2.2, Table No.2.3, Page No.19.
iv. List of raw materials required and their source
along with mode of transportation.
List of raw materials and their source along with
mode of transportation is presented in Chapter-2,
Section-2.3, Table No.2.4, Page No. 19.
The raw materials required for the process are
bought from the local market. Mode of
transportation of raw materials to the project site
by road.
v. Other chemicals and materials required with
quantities and storage capacities
List of raw materials and their source along with
mode of transportation is presented in Chapter-2,
Section-2.3, Table No.2.4, Page No. 19.
vi. Details of Emission, effluents, hazardous waste
generation and their management.
Details on air emissions, effluents and hazardous
waste generation and their management are
presented in Chapter-2, Section-2.9, 2.10 & 2.11
Page No.44, 47 & 48.
vii. Requirement of water, power, with source of
supply, status of approval, water balance
diagram, man-power requirement (regular and
contract)
Total fresh water requirement is 38.50 CMD, the
source of water from MIDC Paithan.
Power requirement with source of supply is
presented in Chapter-2, Section-2.7, Page No. 43
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt. ltd. {Aurangabad, MH} A.2
Water requirement and water budget is presented
in Chapter-2, Section-2.8, Table No. 2.7 Page
No.43.
Manpower requirement will be 400 nos. of skilled
& unskilled workers Chapter-2 Section-2.7, Page
No.43.
viii. Process description along with major
equipment’s and machineries, process flow sheet
(quantative) from raw material to products to be
provided.
Product wise process description, chemical
reaction, flow diagram, material balance is
presented in Chapter-2, Section-2.4, Page No.20
Major equipment’s and machineries are presented
in Chapter- 2, Table No.2.5, Page No.42
ix. Hazard identification and details of proposed
safety systems.
Hazard identification and safety systems details
are presented in Chapter- 7, Section 7.2, Page
No.176
x. Expansion/modernization proposals:
c. Copy of all the Environmental Clearance(s)
including Amendments thereto obtained for the
project from MOEF/SEIAA shall be attached as
an Annexure. A certified copy of the latest
Monitoring Report of the Regional Office of the
Ministry of Environment and Forests as per
circular dated 30th May, 2012 on the status of
compliance of conditions stipulated in all the
existing environmental clearances including
Amendments shall be provided. In addition,
status of compliance of Consent to Operate for
the ongoing existing operation of the project
from SPCB shall be attached with the EIA-EMP
report.
Not Applicable
d. In case the existing project has not obtained
environmental clearance, reasons for not taking
EC under the provisions of the EIA Notification
1994 and/or EIA Notification 2006 shall be
provided. Copies of Consent to Establish/No
Objection Certificate and Consent to Operate (in
case of units operating prior to EIA Notification
2006, CTE and CTO of FY 2005-2006) obtained
from the SPCB shall be submitted. Further,
compliance report to the conditions of consents
from the SPCB shall be submitted.
Not Applicable
4 Site Details
i. Location of the project site covering village,
Taluka /Tehsil, District and State, Justification
for selecting the site, whether other sites were
considered.
Proposed project is located at Plot No. B-31/2,
MIDC, Paithan, Tal. Paithan, Dist. Aurangabad
Chapter-5, Section-5.1, 5.2, Page No.162 Other sites were not considered.
ii. A toposheet of the study area of radius of 10 km
and site location on 1:50,000/1:25,000 scale on
an A3/A2 sheet. (including all eco-sensitive areas
and environmentally sensitive places)
Toposheet of 10 km radius Study Area in 1:50,000
scale on A3 sheet is shown in Chapter-3, Fig. 3.1,
Page No. 53.
iii. Details w.r.t. option analysis for selection of site Not Applicable for this project
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt. ltd. {Aurangabad, MH} A.3
F Co-ordinates (lat-long) of all four corners of the
site.
Co-ordinates of all four corners of the project site
is presented in Chapter-2, Section-2.2, Table
No.2.2, Page No.14.
v. Google map-Earth downloaded of the project
site.
Google map is shown in Chapter-2, Fig. 2.2 Page
No.16
vi. Layout maps indicating existing unit as well as
proposed unit indicating storage area, plant area,
greenbelt area, utilities etc. If located within an
Industrial area/Estate/Complex, layout of
Industrial Area indicating location of unit within
the Industrial area/Estate.
Layout maps indicating proposed unit indicating
storage area, plant area, greenbelt area, utilities
etc. is presented in Chapter- 2,Fig.2.3, Page
No.17. Layout of Industrial Area indicating location of
unit within the Industrial area/Estate is presented
in Chapter-2, Fig. 2.4, Page No.18
vii. Photographs of the proposed and existing (if
applicable) plant site. If existing, show
photographs of plantation/greenbelt, in
particular.
The proposed site photograph is presented in
Chapter-1, Photograph-1.1, Page No. 4.
viii. Land use break-up of total land of the project site
(identified and acquired), government/ private -
agricultural, forest, wasteland, water bodies,
settlements, etc shall be included. (not required
for industrial area)
The land use break-up of the total land of the
project site is presented in Chapter-3, Section-
3.3.10, Table No. 3.15, Page No.79
ix. A list of major industries with name and type
within study area (10 km radius) shall be
incorporated. Land use details of the study area
List of major industries within 10 km radius study
area is enclosed as Annexure 2 [I].
Land use details of the study area are presented in
Chapter-3, Section- 3.3.10. Page No.79
x. Geological features and Geo-hydrological status
of the study area shall be included.
Geological features and Geo-hydrological status of
the study area is presented in Chapter-3, Section-
3.3.7., Page No.72.
xi. Details of Drainage of the project up to 5km
radius of study area. If the site is within 1 km
radius of any major river, peak and lean season
river discharge as well as flood occurrence
frequency based on peak rainfall data of the past
30 years. Details of Flood Level of the project
site and maximum Flood Level of the river shall
also be provided. (mega green field projects)
Drainage map of the project site is shown
Chapter- 3, Fig.3.12, Page No.84
There is no major river within 1 km radius of the
project site.
xii. Status of acquisition of land. If acquisition is not
complete, stage of the acquisition process and
expected time of complete possession of the
land.
Land is in factory’s possession. No additional land
is acquired for the project
xiii. R&R details in respect of land in line with state
Government policy.
Proposed project is in MIDC premises, hence there
is no R& R involved.
5. Forest and wildlife related issues (if applicable) – Not Applicable
i. Permission and approval for the use of forest
land (forestry clearance), if any, and
recommendations of the State Forest
Department. (if applicable)
Not Applicable
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt. ltd. {Aurangabad, MH} A.4
ii. Landuse map based on High resolution satellite
imagery (GPS) of the proposed site delineating
the forestland (in case of projects involving
forest land more than 40 ha)
Not Applicable
iii. Status of Application submitted for obtaining the
stage I forestry clearance along with latest status
shall be submitted.
Not Applicable
iv. The projects to be located within 10 km of the
National Parks, Sanctuaries, Biosphere Reserves,
Migratory Corridors of Wild Animals, the project
proponent shall submit the map duly
authenticated by Chief Wildlife Warden showing
these features vis-à-vis the project location and
the recommendations or comments of the Chief
Wildlife Warden-thereon.
Not Applicable
v. Wildlife Conservation Plan duly authenticated by
the Chief Wildlife Warden of the State
Government for conservation of Schedule I
fauna, if any exists in the study area.
Not Applicable
vi. Copy of application submitted for clearance
under the Wildlife (Protection) Act, 1972, to the
Standing Committee of the National Board for
Wildlife.
Not Applicable
6. Environmental Status
i. Determination of atmospheric inversion level at
the project site and site-specific
micrometeorological data using temperature,
relative humidity, hourly wind speed and
direction and rainfall.
Site-specific micrometeorological data using
temperature, relative humidity, hourly wind speed
and direction and rainfall is presented in Chapter-
3, Section-3.3.2., Table No.3.1, Page No.55.
ii. AAQ data (except monsoon) at 8 locations for
PM10, PM2.5, SO2, NOX, CO and other parameters
relevant to the project shall be collected. The
monitoring stations shall be based CPCB
guidelines and take into account the pre-
dominant wind direction, population zone and
sensitive receptors including reserved forests.
AAQ data for post monsoon at 9 locations for
PM10, PM2.5, SO2, NO2, CO has been collected.
The monitoring stations are located taking in to
account the pre-dominant wind direction,
population zone and sensitive receptors including
reserved forests is presented in Chapter-3,
Section- 3.3.3., Page No.58.
iii. Raw data of all AAQ measurement for 12 weeks
of all stations as per frequency given in the
NAQQM Notification of Nov. 2009 along with -
min., max., average and 98% values for each of
the AAQ parameters from data of all AAQ
stations should be provided as an annexure to the
EIA Report.
The baseline AAQ field data in study area results
of all locations for the study period are presented
in Annexure- 3{II}
Baseline status of study area and min., max., mean
and 98th percentile values are presented in
Annexure- 3{II}.
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt. ltd. {Aurangabad, MH} A.5
iv. Surface water quality of nearby River (100 m
upstream and downstream of discharge point)
and other surface drains at eight locations as per
CPCB/MoEF&CC guidelines.
River Godavari is @ 7.6 Km towards South
direction.
Jaikwadi Dam is @ 2 Km towards South West
Direction.
There is no discharge of effluent to water body.
Baseline study of the 8 Surface water location is
presented in the Chapter- 3, Section- 3.3.6, Page
No. 70
v. Whether the site falls near to polluted stretch of
river identified by the CPCB/MoEF&CC, if yes
give details.
Not Applicable.
vi. Ground water monitoring at minimum at 8
locations shall be included.
Ground water monitoring at 9 locations are
presented in the Chapter- 3, Section- 3.3.6, Page
No.68
vii. Noise levels monitoring at 8 locations within the
study area.
Noise levels at 9 monitoring locations are
presented in the Chapter-3, Section-3.3.4, Page
No.60
viii. Soil Characteristic as per CPCB guidelines. Soil samples at 9 locations are presented in the
Chapter- 3, Section-3.3.9, Page No.75.
ix. Traffic study of the area, type of vehicles,
frequency of vehicles for transportation of
materials, additional traffic due to proposed
project, parking arrangement etc.
The vehicular traffic of existing plant and
proposed expansion and prediction of impacts
presented in Chapter 4, Section- 4.12, Page No.
158
x. Detailed description of flora and fauna (terrestrial
and aquatic) existing in the study area shall be
given with special reference to rare, endemic and
endangered species. If Schedule-I fauna are
found within the study area, a Wildlife
Conservation Plan shall be prepared and
furnished.
The flora and fauna (terrestrial and aquatic)
existing in the study area is described in Chapter-
3, Section- 3.3.11, Page No. 87. As such there are no any rare or endangered or
endemic species within the study area. None of the
species either spotted or reported is included in
Schedule-I of the Wildlife Protection Act.
xi. Socio-economic status of the study area.
Socio-economic status of the study area is
presented in Chapter-3, Section-3.3.12, Page
No.112
7. Impact and Environment Management Plan
i. Assessment of ground level concentration of
pollutants from the stack emission based on site-
specific meteorological features. In case the
project is located on a hilly terrain, the AQIP
Modeling shall be done using inputs of the
specific terrain characteristics for determining
the potential impacts of the project on the AAQ.
Cumulative impact of all sources of emissions
(including transportation) on the AAQ of the area
shall be assessed. Details of the model used and
the input data used for modeling shall also be
provided. The air quality contours shall be
plotted on a location map showing the location of
project site, habitation nearby, sensitive
receptors, if any
Impact on Air quality due to fugitive emissions,
process emission boiler, Thermo-pack & DG sets
emissions; Air quality modeling results, air quality
impacts is described and presented in Chapter-4,
Section-4.3.2. Page No. 133
ii. Water Quality modeling - in case of discharge in Not Applicable
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt. ltd. {Aurangabad, MH} A.6
water body
iii. Impact of the transport of the raw materials and
end products on the surrounding environment
shall be assessed and provided. In this regard,
options for transport of raw materials and
finished products and wastes (large quantities) by
rail or rail-cum road transport or conveyor-cum-
rail transport shall be examined.
Crystal Surfactants and Chemicals Ltd. is located
in MIDC Paithan, Tal. Paithan, Dist. Aurangabad,
for transportation of raw materials, finished
product & waste transportation only road is used.
The traffic is generated will be of 7 to 10 trucks
per day. There will be marginal increase in the
traffic. Chapter-4, Section-4.12.2, Page No. 159
iv. A note on treatment of wastewater from different
plant operations, extent recycled and reused for
different purposes shall be included. Complete
scheme of effluent treatment. Characteristics of
untreated and treated effluent to meet the
prescribed standards of discharge under E(P)
Rules
Brief note on wastewater treatment & complete
effluent treatment scheme is presented in Chapter-
2, Section-2.9, Page No.44.
v. Details of stack emission and action plan for
control of emissions to meet standards.
The stack emission details are presented in
Chapter-2, Section-2.11, Page No.48
Mitigation measures are presented in Chapter-4,
Section-4.3.3.6, Page No.137.
vi. Measures for fugitive emission control
Fugitive emissions are presented in Chapter-2,
Section-2.11, Page No.48 mitigation measures are presented in Chapter-4,
Section-4.3.3.3, Page No.136.
vii. Details of hazardous waste generation and their
storage, utilization and management. Copies of
MOU regarding utilization of solid and
hazardous waste in cement plant shall also be
included. EMP shall include the concept of
waste-minimization, recycle/reuse/recover
techniques, Energy conservation, and natural
resource conservation.
Hazardous/solid waste generated from different
sources, their storage, utilization and management
is presented in Chapter-2, Section-2.10, Page No
.47 Proposed waste-minimization measures, reduce,
recovery and reuse concepts are described briefly
in Chapter-9, Section-9.10 & 9.11, Page No. 204
&205
viii. Proper utilization of fly ash shall be ensured as
per Fly Ash Notification, 2009. A detailed plan
of action shall be provided.
Fly ash generation & utilization is described in
Chapter-2, Section-2.11.1, Page No.50.
ix. Action plan for the green belt development plan
in 33 % area i.e. land with not less than 1,500
trees per ha. Giving details of species, width of
plantation, planning schedule etc. shall be
included. The green belt shall be around the
project boundary and a scheme for greening of
the roads used for the project shall also be
incorporated
Green belt will be developed areas is depicted in
plant layout in Fig. 2.3 (Page No. 17).
The green belt development has been described in
Chapter-9, Section-9.13, Page No. 206.
x. Action plan for rainwater harvesting measures at
plant site shall be submitted to harvest rainwater
from the roof tops and storm water drains to
recharge the ground water and also to use for the
various activities at the project site to conserve
fresh water and reduce the water requirement
from other sources.
Action plan for rainwater harvesting through
collect and storage of roof tops and storm water
drain to recharge the groundwater. Chapter-9,
Section-9.12, Page No. 205.
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt. ltd. {Aurangabad, MH} A.7
xi. Total capital cost and recurring cost/annum for
environmental pollution control measures shall
be included.
Total capital cost is Rs. 28 Cr. and recurring cost
(operation and maintenance) allocated towards
environmental pollution control measures is
Rs.1.98 Cr. The item wise break-up of estimated
cost for capital and recurring cost is presented in
Chapter-9, Table No. 9.7 Page No.204.
xii. Action plan for post-project environmental
monitoring shall be submitted.
Action plan for Post-project environmental
monitoring is described in Chapter-6, Section
6.52, Table No. 6.1; Page No.166
xiii. Onsite and Offsite Disaster (natural and Man-
made) Preparedness and Emergency
Management Plan including Risk Assessment
and damage control. Disaster management plan
should be linked with District Disaster
Management Plan.
Disaster management plan for On-site and Offsite
emergency preparedness plan is presented in
Annexure -7[V]
8. Occupational Health
i. Plan and fund allocation to ensure the
occupational health & safety of all contract and
casual workers
Fund allocation for the occupational health &
safety is presented in Chapter- 9, Section- 9.9,
Table No.9.7, Page No.204.
ii. Details of exposure specific health status
evaluation of worker. If the workers' health is
being evaluated by pre designed format, chest x
rays, Audiometry, Spirometry, Vision testing
(Far & Near vision, color vision and any other
ocular defect) ECG, during pre-placement and
periodical examinations give the details of the
same. Details regarding last month analyzed data
of above mentioned parameters as per age, sex,
duration of exposure and department wise
The annual medical check-up of the employees of
all the departments are as per the prescribed
format including various diagnostic services will
be carried out and record will be maintained after
commissioning of plant.
iii. Details of existing Occupational & Safety
Hazards. What are the exposure levels of hazards
and whether they are within Permissible
Exposure level (PEL). If these are not within
PEL, what measures the company has adopted to
keep them within PEL so that health of the
workers can be preserved.
As per consequence of MCA analysis, heat
radiation and toxic exposure level is presented in
{Annexure-7 (IV)}
iv. Annual report of health status of workers with
special reference to Occupational Health and
Safety.
The annual medical check-up of the employees of
all the departments are as per the prescribed
format including various diagnostic services has
been carried out and maintaining the record.
Chapter- 9, Section 9.14.1, Page No.210.
9. Corporate Environment Policy
i. Does the company have a well laid down
Environment Policy approved by its Board of
Directors? If so, it may be detailed in the EIA
report.
Environmental Policy is presented in Chapter- 9,
Section 9.7, Page No.202.
ii. Does the Environment Policy prescribe for
standard operating process / procedures to bring
into focus any infringement / deviation /
violation of the environmental or forest norms /
Environmental Policy is presented in Chapter- 9,
Section 9.7, Page No.202.
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt. ltd. {Aurangabad, MH} A.8
conditions? If so, it may be detailed in the EIA.
iii. What is the hierarchical system or
Administrative order of the company to deal with
the environmental issues and for ensuring
compliance with the environmental clearance
conditions? Details of this system may be given.
Environment Management cell is presented
Chapter- 9, Section- 9.8, Page No.202.
iv. Does the company have system of reporting of
non compliances / violations of environmental
norms to the Board of Directors of the company
and / or shareholders or stakeholders at large?
This reporting mechanism shall be detailed in the
EIA report.
Yes. The System of reporting of non-compliances
/ violations of environmental norms to the Board
of Directors of the company is presented Chapter-
9, Section 9.7, Table No. 9.6 Page No.207
10. Details regarding infrastructure facilities such as
sanitation, fuel, restroom etc. to be provided to
the labour force during construction as well as to
the casual workers including truck drivers during
operation phase.
Details infrastructure facilities for labor force is
presented. Chapter-9, Section-9.14.1, Page
No.210.
11. Enterprise Social Commitment (ESC)
i. Adequate funds (at least 2.5 % of the project
cost) shall be earmarked towards the Enterprise
Social Commitment based on Public Hearing
issues and item-wise details along with time
bound action plan shall be included. Socio-
economic development activities need to be
elaborated upon.
Amounts of Rs. 14.37 Lakh (2 % of project cost)
are earmarked towards CSR/CER activities.
The proposed socio-economic developments
activities are presented in Chapter-9, Section-
9.16.1, Page No.211.
12. Any litigation pending against the project and/or
any direction/order passed by any Court of Law
against the project, if so, details thereof shall also
be included. Has the unit received any notice
under the Section 5 of Environment (Protection)
Act, 1986 or relevant Sections of Air and Water
Acts? If so, details thereof and compliance/ATR
to the notice(s) and present status of the case.
There is no litigation pending/ order passed by any
Court of Law against the project.
13. A tabular chart with index for point wise
compliance of above TOR.
Indexing is presented for point wise compliance
B. Specific Terms of Reference (ToR)
1. Details on solvents to be used measures for
solvent recovery and for emissions control.
Solvent recovery measures and for emissions
control is described in Chapter-2, Section-2.4.1,
Page No. 41.
2. Details of process emissions from the proposed
unit and its arrangement to control.
Process emissions with their quantities and control
measures are presented in Chapter-2, Section-
2.11, Page No.48.
3. Ambient air quality data should include VOC,
other process-specific pollutants* like NH3*,
chlorine*, HCl*, HBr*, H2S*, HF*,etc.,(*-as
applicable)
Ambient air quality monitoring report is enclosed
as Annexure-3{II} Page No. 245.
4. Work zone monitoring arrangements for
hazardous chemicals.
Work zone places have been monitored regularly.
Chapter-9, Section-9.14.1, Page No.210.
5. Detailed effluent treatment scheme including Mother Liquor Recovery Plant is presented
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt. ltd. {Aurangabad, MH} A.9
segregation of effluent streams for units adopting
'Zero' liquid discharge Chapter-2, Section- 2.9, Page No.44
6. Action plan for odor control to be submitted. Action plan for odor control is presented in
Chapter- 2, Section-2.13, Page No.50
7. A copy of the Memorandum of Understanding
signed with cement manufacturers indicating
clearly that they co-process organic
solid/hazardous waste generated.
Not Applicable.
8. Authorization/Membership for the disposal of
liquid effluent in CETP and solid/hazardous
waste in TSDF, if any.
Industry is already having ETP. Chapter-2,
Section- 2.9, Page No.46
9. Action plan for utilization of MEE/dryers salts. MEE salts will be disposed off through
CHWTSDF.
10. Material Safety Data Sheet for all the Chemicals
are being used/to be used.
MSDS for all the chemicals are provided as
(Annexure 7 {IV})
11. Authorization/Membership for the disposal of
solid/hazardous waste in TSDF.
Agreement with Membership of TSDF will be
entered after commissioning of proposed project.
12. Details of incinerator if to be installed There is no proposal of installing incinerator for
the proposed expansion.
13. Risk assessment for storage and handling of
hazardous chemicals/solvents. Action plan for
handling & safety system to be incorporated.
Risk assessment for storage and handling of
hazardous chemicals/solvents is presented in
Chapter-7, Section-7.5, Page No. 180.
14. Arrangements for ensuring health and safety of
workers engaged in handling of toxic materials.
Health and safety of workers engaged in handling
of toxic materials is described in Chapter-9,
Section-9.14, Page No.210.
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt. ltd. {Aurangabad, MH} A.10
Annexure I : List of Surrounding Industries
Sr. No. Name of Industry
1. Ajanta Pharma (Pharmaceutical)
Paithan MIDC, Mudhalwadi, Maharashtra
2. Fainger Leser (Metal Fabric)
D3, MIDC, Aurangabad, Maharashtra
3. Encore Healthcare Pvt. Ltd (Pharmaceutical)
Paithan MIDC, Mudhalwadi, Maharashtra
4. Apex Medichem (Pharmaceutical)
Paithan MIDC, Mudhalwadi, Maharashtra
5. PepsiCo Ltd
Paithan MIDC, Mudhalwadi, Maharashtra
6. Hindustan Composite Ltd
Paithan MIDC, Mudhalwadi, Maharashtra
7. Tooba Pharmaceutical Pvt. Ltd. (Pharmaceutical)
Paithan MIDC, Mudhalwadi, Maharashtra
8. Navonor Pharma
Paithan MIDC, Mudhalwadi, Maharashtra
9. Sant Eknath Sahkari Sakhar Kharkhana
Eknathnagar, Paithan
10. Shalini Chemicals
Wahegaon, Maharashtra
11. Fouress Engineering
Paithan MIDC, Mudhalwadi, Maharashtra
12. Aventis India Ltd. (Pharmaceutical)
Paithan MIDC, Mudhalwadi, Maharashtra
13. Aurangabad Paper Mills
Paithan MIDC, Mudhalwadi, Maharashtra
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.11
Annexure 3 {I}
The National Ambient Air Quality Standards prescribed by CPCB are presented below:
CENTRAL POLLUTION CONTROL BOARD
NATIONAL AMBIENT AIR QUALITY STANDARDS
New Delhi the 18th November 2009
In exercise of the powers conferred by Sub-section (2) (h) of section 16 of the Air (Prevention and
Control of Pollution) Act, 1981 (Act No. 14 of 1981), and in supersession of the notification
No(s).S.O.384(E), dated 11th April 1994 and S.O.935(E), dated 14
th October 1998, the Central Pollution
Control Board hereby notify the National Ambient Air Quality Standards with immediate effect.
Pollutant
Time
Weighted
Average
Concentration in Ambient
Air
Methods of Measurement
Industrial,
Residential,
Rural and
other Areas
Ecologically
Sensitive
Area
(Notified by
Central
Government)
Sulphur Dioxide (SO2),
µg/m3
Annual *
24 Hours
**
50
80
20
80
-Improved West and Gaeke
Method
-Ultraviolet Fluorescence
Nitrogendioxide (NO2),
µg/m3
Annual *
24 Hours
**
40
80
30
80
-Jacob &Hochheiser modified
(NaOH-NaAsO2) Method
-Gas Phase
Chemiluminescence
Particulate Matter (Size
less than 10µm) or PM10,
µg/m3
Annual *
24 Hours
**
60
100
60
100
-Gravimetric
-TEOM
-Beta attenuation
Particulate Matter (Size
less than 2.5µm) or
PM2.5, µg/m3
Annual *
24 Hours
**
40
60
40
60
-Gravimetric
-TEOM
-Beta attenuation
Ozone (O3) , µg/m3 8 Hours *
1 Hour **
100
180
100
180
-UV Photometric
-Chemiluminescence
-Chemical Method
Lead (Pb) , µg/m3 Annual *
24 Hours
**
0.50
1.0
0.50
1.0
-AAS/ICP Method after
sampling on EPM 2000 or
equivalent filter paper
-ED-XRF using Teflon filter
Carbon Monoxide (CO),
mg/m3
8 Hours **
1 Hour **
02
04
02
04
-Non dispersive Infrared
(NDIR) Spectroscopy
Ammonia (NH3), µg/m3 Annual *
24 Hours
**
100
400
100
400
-Chemiluminescence
-Indophenol blue method
Benzene (C6H6), µg/m3 Annual *
05 05 -Gas Chromatography (GC)
based continuous analyzer
-Adsorption and desorption
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* Annual Arithmetic mean of minimum 104 measurements in a year at a particular site taken twice a
week 24 hourly at uniform intervals.
** 24 hourly or 8 hourly or 1 hourly monitored values, as applicable, shall be complied with 98% of the
time in a year. 2% of the time, they may exceed the limits but not on two consecutive days of monitoring.
NOTE: Whenever and wherever monitoring results on two consecutive days of monitoring exceed the
limits specified above for the respective category, it shall be considered adequate reason to institute
regular or continuous monitoring and further investigations.
followed by GC analysis
Benzo(a)Pyrene (BaP)
Particulate phase only,
ng/m3
Annual *
01 01 -Solvent extraction followed
by HPLC/GC analysis
Arsenic (As), ng/m3 Annual *
06 06 -AAS/ICP Method after
sampling on EPM 2000 or
equivalent filter paper
Nickel (Ni), ng/m3 Annual *
20 20 -AAS/ICP Method after
sampling on EPM 2000 or
equivalent filter paper
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Annexure 3{II}: Ambient Air Quality Analysis Report
1] Project Site
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2] Waghundi
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3] Dhorkingaon
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4] Kapuswadi
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5] Wahegaon
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6] Wadala
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7] Pachalgaon
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8] Mudhalwadi
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9] Rahatgaon
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Annexure 3{III}: Average Noise Level Quality at various Locations
M/s Crystal Surfactants & Chemicals
Average Noise Quality at Various Locations
Sr .no Location Day time Day time
Leq (dBA) Night time
Night time
Leq (dBA)
1 Project Site Crystal Surfactant &
Chemical 6.00Am-10.00Pm 67.6647 10.00Pm-6.00Am 61.64286
2 Waghundi 6.00Am-10.00Pm 52.0059 10.00Pm-6.00Am 41.78571
3 Darkingaon 6.00Am-10.00Pm 51.7941 10.00Pm-6.00Am 42.07143
4 Kapuswadi 6.00Am-10.00Pm 52.3824 10.00Pm-6.00Am 41.78571
5 Wahegaon 6.00Am-10.00Pm 51.8118 10.00Pm-6.00Am 41.77143
6 Wadala 6.00Am-10.00Pm 52.4118 10.00Pm-6.00Am 41.4
7 Pachalgaon 6.00Am-10.00Pm 52.1765 10.00Pm-6.00Am 42.2
8 Mudhalwadi 6.00Am-10.00Pm 52.2 10.00Pm-6.00Am 41.91429
9 Rahatgaon 6.00Am-10.00Pm 52.2588 10.00Pm-6.00Am 41.92857
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Annexure 3{IV}: Analysis Reports of Ground Water Quality
Sr. No Parameters Unit
Isarwadi Paithan Karanj Kheda Dhorkin Gaon Rahatgaon Warwandi budruk Kupuswadi Narayangaon Mudhalwadi
1 Temprature °C 28.6 28.1 28.1 28.6 28.1 28.6 28.6 28.7 28.2 28.40 28.10 28.70
2 Colour Hazen < 5 < 5 < 5 < 5 < 5 < 5 < 5 < 5 < 5 < 5 0.00 0.00
3 Turbidity NTU 0.2 0 0.8 1.9 0.2 4.7 6.5 0.2 0.2 1.63 0.00 6.50
4 Total Suspended Solids mg/l 19.6 0.4 4.2 4.4 5.4 9 34.6 0.6 1.8 8.89 0.40 34.60
5 Total Dissolved Solids mg/l 634.05 192.45 378.26 392 247 367.9 168.33 134.19 214.85 303.23 134.19 634.05
6 Total Solids mg/l 676.65 215.85 405.46 419.4 275.4 399.9 225.93 157.79 239.65 335.11 157.79 676.65
7 pH pH Unit 6.76 7.52 6.95 6.75 7.16 6.67 7.46 6.9 7.28 7.05 6.67 7.52
8 Total Hardness (as CaCO3) mg/l 536.5 159.8 332.9 340.4 212 314 103 112.6 174.9 254.01 103.00 536.50
9 Total Alkalinity (as CaCO3) mg/l 416 348 280 280 174 330 160 200 208 266.22 160.00 416.00
10 Chloride (as Cl-) mg/l 125.96 61.96 155.95 99.97 83.97 120.96 75.98 41.99 81.97 94.30 41.99 155.95
11 Chemical Oxygen Demand mg/l <10 <10 <10 <10 <10 <10 <10 <10 <10 - - -
12 Biochemical Oxygen Demand
(at 27degC for 3 days)
mg/l 2.9 3.0 3.1 3.2 3.2 3.1 3.0 2.9 3.0 3.04 2.90 3.20
13 Sulphate (as SO4-2) mg/l 309.77 53.68 86.09 156.78 67.74 103.79 24.6 38.05 42.53 98.11 24.60 309.77
14 Fluoride (as F) mg/l 0.018 0.025 0.025 0.014 0.012 0.023 0.017 0.017 0.029 0.02 0.01 0.03
15 Silica(SiO2) mg/l 10.2 16.76 19.56 16.06 21.8 30.94 19.94 12.32 27.16 19.42 10.20 30.94
16 Phosphate (as PO4) mg/l 1.213 0.036 0.053 0.105 0.069 0.27 0.033 0.046 0.063 0.21 0.03 1.21
17 Dissolved Oxygen mg/l
18 Total Kjeldhal Nitrogen mg/l 15.7 16.1 15.4 13.2 12.4 13.5 14.1 15.2 13.2 14.31 12.40 16.10
19 Aluminium (as Al) mg/l 0.017 0.017 0.031 0.023 0.01 0.004 0.043 0.013 0.017 0.02 0.00 0.04
20 Arsenic (as As) mg/l Nil Nil Nil Nil Nil Nil Nil Nil Nil
21 Calcium (as Ca) mg/l 142 42.3 88.1 90.1 56.1 83.1 27.25 29.8 46.3 67.23 27.25 142.00
22 Cadmium (as Cd) mg/l Nil Nil Nil Nil Nil Nil Nil Nil Nil
23 Chromium (as Cr) mg/l Nil Nil Nil Nil Nil Nil Nil Nil Nil
24 Copper (as Cu) mg/l Nil Nil Nil Nil Nil Nil Nil Nil Nil
25 Iron (as Fe) mg/l 0.05 0.05 0.05 0.1 0.14 0.33 0.12 0.01 0.23 0.12 0.01 0.33
26 Mercury (as Hg) mg/l Nil Nil Nil Nil Nil Nil Nil Nil Nil
27 Magnesium (as Mg) mg/l 34.5 10.3 21.4 21.9 13.6 20.2 16.524 7.2 11.3 17.44 7.20 34.50
28 Manganese (as Mn) mg/l Nil Nil Nil Nil Nil Nil Nil Nil Nil
29 Nickel (as Ni) mg/l 0.001 0.004 0.003 0.004 0.005 0.002 0.003 0.004 0.001 0.003 0.001 0.005
30 Boron (as B) mg/l 0.015 0.002 0.005 0.004 0.007 0.005 0.007 0.006 0.007 0.006 0.002 0.015
31 Sodium (as Na) mg/l 0.15 0.13 0.16 0.12 0.15 0.16 0.12 0.32 0.14 0.16 0.12 0.32
32 Selenium (as se) mg/l Nil Nil Nil Nil Nil Nil Nil Nil Nil
33 Potassium (as K) mg/l 0.04 0.09 0.02 0.08 0.06 0.08 0.09 0.01 0.05 0.06 0.01 0.09
34 Zinc (as Zn) mg/l Nil Nil Nil Nil Nil Nil Nil Nil Nil
35 Total Coliform /100ml
Nil
NA
Nil
Nil
Nil
Nil
M/s Crystal Surfactants & Chemicals
Average Min Max
NA
Nil
Nil
Nil
Ground Water
Location Name
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Annexure 3{V}: IS 10500:2012: Indian Standard DRINKING WATER — SPECIFICATION
Sr. No Test Parameter Unit As per IS : 10500 : 2012
Acceptable Limit Permissible Limit
1 Color Hazen Unit 5 15
2 Odour - Unobjectionable -
3 Taste - Acceptable -
4 Turbidity NTU NTU 1 2
5 Total Dissolved Solid mg/l 500 2000
6 Electrical Conductivity µS/cm - -
7 Total Alkalinity mg/l 200 600
8 pH Value - 6.5 to 8.5 No Relaxation
9 Total Hardness (CaCO3) mg/l 200 600
10 Calcium (as Ca) mg/l 75 200
11 Magnesium (as Mg) mg/l 30 100
12 Copper (as Cu) mg/l 0.05 1.5
13 Iron (as Fe) mg/l 0.3 No Relaxation
14 Manganese (as Mn) mg/l 0.1 0.3
15 Chlorides (as Cl) mg/l 250 1000
16 Sulphate (as SO4) mg/l 200 400
17 Nitrates (as NO3) mg/l 45 No Relaxation
18 Fluoride (as F) mg/l 1.0 1.5
19 Phenolic Compounds mg/l 0.001 0.002
20 Mercury (as Hg) mg/l 0.001 No Relaxation
21 Cadmium (as Cd) mg/l 0.003 No Relaxation
22 Selenium (as Se) mg/l 0.01 No Relaxation
23 Arsenic (as As) mg/l 0.05 No Relaxation
24 Lead (as Pb) mg/l 0.01 No Relaxation
25 Zinc (as Zn) mg/l 5 15
26 Chromium (as Cr+6
) mg/l 0.05 No Relaxation
27 Residual Chlorine mg/l 0.2 1
28 Boron mg/l 0.5 1
29 Total Coliform MPN/100 ml Nil
Shall not be
detectable in any
100 ml sample
30 E.Coli Nos./100 ml Absent Absent
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Annexure 3{VI} Surface Water Quality Analysis Report
Sr. No Parameters Unit
Godawari
River D/SBorgaon Pimpalwadi Kapuswadi Waghundi
Godawari
River U/S
Canal A
paithan
Canal B
paithan
1 Temprature °C 28.5 28.2 28.6 28.5 28.8 28.7 28.6 28.4 28.54 28.20 28.80
2 Colour Hazen 10 10 10 10 10 10 10 10 10.00 10.00 10.00
3 Turbidity NTU 7.8 3.5 2.5 1.8 2.9 4.9 0.8 0.9 3.14 0.80 7.80
4 Total Suspended Solids mg/l 53.8 50 10.2 6.4 14.6 57.8 6.8 8 25.95 6.40 57.80
5 Total Dissolved Solids mg/l 134.67 103.66 82.04 101.3 108.12 133.21 106.98 105.6 109.45 82.04 134.67
6 Total Solids mg/l 195.47 160.66 99.24 114.7 129.72 198.01 120.78 120.6 142.40 99.24 198.01
7 pH pH Unit 6.89 7.63 7.73 7.25 7.68 7.03 7.89 7.9 7.50 6.89 7.90
8 Total Hardness (as CaCO3) mg/l 114.8 89.6 67.9 81.2 91.9 114.8 89.8 91.1 92.64 67.90 114.80
9 Total Alkalinity (as CaCO3) mg/l 140 116 128 136 124 140 112 112 126.00 112.00 140.00
10 Chloride (as Cl-) mg/l 45.98 35.6 28.2 30.1 39.99 45.99 37.99 37.99 37.73 28.20 45.99
11 Chemical Oxygen Demand mg/l <10 <10 <10 <10 <10 <10 <10 <10 - - -
12Biochemical Oxygen Demand (at
27degC for 3 days)mg/l 2.8 2.6 2.5 2.4 2.6 2.4 2.7 2.5 2.56 2.40 2.80
13 Sulphate (as SO4-2) mg/l 39.08 27.93 20.1 30.23 26.78 38.05 27.82 26.78 29.60 20.10 39.08
14 Fluoride (as F) mg/l 0.012 0.009 0.011 0.016 0.011 0.011 0.01 0.011 0.01 0.01 0.02
15 Silica(SiO2) mg/l 8.5 8.1 7.74 11.3 8.64 8.5 9.26 8.52 8.82 7.74 11.30
16 Phosphate (as PO4) mg/l 0.178 0.023 0.03 0.023 0.03 0.023 0.022 0.036 0.05 0.02 0.18
17 Dissolved Oxygen mg/l 6.8 6.2 1.2 1.2 1.5 2.8 1.2 2.5 2.93 1.20 6.80
18 Total Kjeldhal Nitrogen mg/l 12.2 11.8 13.5 15.2 16.1 36.5 11.3 11.4 16.00 11.30 36.50
19 Aluminium (as Al) mg/l 0.03 0.034 0.013 0.007 0.045 0.064 0.037 0.004 0.03 0.00 0.06
20 Arsenic (as As) mg/l Nil Nil Nil Nil Nil Nil Nil Nil
21 Calcium (as Ca) mg/l 30.1 23.5 17.8 21.3 24.1 30.1 23.5 23.9 24.29 17.80 30.10
22 Cadmium (as Cd) mg/l Nil Nil Nil Nil Nil Nil Nil Nil
23 Chromium (as Cr) mg/l Nil Nil Nil Nil Nil Nil Nil Nil
24 Copper (as Cu) mg/l Nil Nil Nil Nil Nil Nil Nil Nil
25 Iron (as Fe) mg/l 0.03 0.14 0.4 0.04 0.06 0.02 0.11 0.01 0.10 0.01 0.40
26 Mercury (as Hg) mg/l Nil Nil Nil Nil Nil Nil Nil Nil
27 Magnesium (as Mg) mg/l 7.3 5.7 4.3 5.2 5.9 7.3 5.7 5.8 5.90 4.30 7.30
28 Manganese (as Mn) mg/l Nil Nil Nil Nil Nil Nil Nil Nil
29 Nickel (as Ni) mg/l 0.0012 0.0008 0.001 0.002 0.001 0.008 0.004 0.002 0.00 0.00 0.01
30 Boron (as B) mg/l 0.007 0.001 0.007 0.004 0.001 0.001 0.002 0.001 0.00 0.00 0.01
31 Sodium (as Na) mg/l 0.2 0.12 Nil 0.15 0.14 0.03 0.12 0.11 0.12 0.03 0.20
32 Selenium (as se) mg/l Nil Nil Nil Nil Nil Nil Nil Nil
33 Potassium (as K) mg/l 0.05 0.08 0.09 0.012 0.011 0.5 0.09 0.06 0.11 0.01 0.50
34 Zinc (as Zn) mg/l Nil Nil Nil Nil Nil Nil Nil Nil
35 Total Coliform /100ml 25 21 22 1600 25 17 25 30 220.63 17.00 1600.00
M/s Crystal Surfactants & ChemicalsSurface Water
Average Min Max Location Name
Nil
Nil
Nil
Nil
Nil
Nil
Nil
Nil
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Annexure 3{VII}: IS: 2296:1992 for Surface Water
Classification Type of Use
Class A Drinking Water source without conventional treatment but after disinfection.
Class B Outdoor bathing.
Class C Drinking water source with conventional treatment followed by disinfection.
Class D Fish culture and wild life propagation.
Class E Irrigation, industrial cooling or controlled waste disposal.
Water Quality Standard in India {IS: 2296:1992}
Sr. No Characteristics Designated best use
A B C D E
1 Dissolved Oxygen (DO) mg/l, Min 6 5 4 4 -
2 Biochemical Oxygen Demand (BOD)mg/l,
Max 2 3 3 - -
3 Total Coliform organisms MPN/100 ml, Max 50 500 5000 -
4 pH Value 6.5-
8.5
6.5-
8.5
6.0-
9.0
6.5-
8.5
6.0-
8.5
5 Color, Hazen Units, Max 10 300 300 - -
6 Odour Unobjectionable - - -
7 Taste Tasteless - - - -
8 Total Dissolved Solid, mg/l, Max 500 - 1500 - 2100
9 Total Hardness (as CaCO3) mg/l, Max 200 - - - -
10 Calcium Hardness (as CaCO3) mg/l, Max 200 - - - -
11 Magnesium Hardness (as CaCO3) mg/l, Max 200 - - - -
12 Copper (as Cu) mg/l, Max 1.5 - 1.5 - -
13 Iron (as Fe) mg/l, Max 0.3 - 0.5 - -
14 Magnesium (as Mn) mg/l, Max 0.5 - - - -
15 Chlorides (as Cu) mg/l, Max 250 - 600 - 600
16 Sulphates (as SO4) mg/l, Max 400 - 400 - 1000
17 Nitrates (as NO3) mg/l, Max 20 - 50 - -
18 Fluorides (as F) mg/l, Max 1.5 1.5 1.5 - -
19 Phenolic Compounds (as C2H5OH) mg/l, Max 0.002 0.005 0.005 - -
20 Mercury (as Hg) mg/l, Max 0.001 - - - -
21 Cadmium (as Cd) mg/l, Max 0.01 - 0.01 - -
22 Selenium (as Se) mg/l, Max 0.01 - 0.05 - -
23 Arsenic (as As) mg/l, Max 0.05 0.2 0.2 - -
24 Cyanide (as Pb) mg/l, Max 0.05 0.05 0.05 - -
25 Lead (as Pb) mg/l, Max 0.1 - 0.1 - -
26 Zinc (as Zn) mg/l, Max 15 - 15 - -
27 Chromium (as Cr+6
) mg/l, Max 0.05 - 0.05 - -
28 Anionic detergents (as MBAS) mg/l, Max 0.2 1 1 - -
29 Barium (as Ba) mg/l, Max 1 - - - -
30 Free Ammonia (as N) mg/l, Max - - - 1.2 -
31 Electrical Conductivity, Mircomhos/cm, Max - - - - 2250
32 Sodium absorption ratio, max - - - - 26
33 Boron, mg/l, Max - - - - 2
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Annexure 3{VIII}: Soil Quality Result
Particle Size Distribution and Physical Characteristics
Sr.
No. Sampling Location
Particle size distribution (%) Textural class
Total sand Silt Clay
1 Project site 24 48 28 Loam
2 Akhat Wada 27 51 22 Loam
3 Kapus Wadi 26 50 24 Loam
4 Pachal Gaon 29 48 23 Loam
5 Paithan 30 49 21 Loam
6 Balanagar 25 48 27 Loam
7 Darkin Gaon 26 50 24 Loam
8 Wahegaon 29 48 23 Loam
9 Waghandi 24 50 26 Loam
Soil Physical Characteristics
Sr.
No. Sampling Location
Bulk density
(gm/cm3)
Porosity
(%)
Water
Holding
Capacity
(%)
Moisture
Content
(%)
Total
Organic
Matter
(%)
1 Project site 1.35 49.2 38.6 2.35 1.39
2 Akhat Wada 1.32 43.2 42.1 2.5 1.29
3 Kapus Wadi 1.31 37.8 43.2 1.24 0.22
4 Pachal Gaon 1.28 35.2 40.1 3.77 0.44
5 Paithan 1.35 38.1 36.3 1.93 0.55
6 Balanagar 1.34 36.3 37.8 3.01 1.28
7 Darkin Gaon 1.38 37.1 38.9 1.39 1.18
8 Wahegaon 1.32 39.1 38.2 6.92 1.34
9 Waghandi 1.34 38.6 38.4 3.38 1.15
Chemical Characteristics of Soil
Sr.
No. Sampling Location
pH EC Ca++
Mg++
Na+
Cl-
µS/cm mg/Kg
1 Project site 7.72 0.43 16.2 3.88 40 3.32
2 Akhat Wada 7.09 0.54 18.1 5.56 53 12.96
3 Kapus Wadi 7.33 0.19 20.2 2.92 12 11.9
4 Pachal Gaon 7.22 0.23 24.1 2.92 30 9.82
5 Paithan 7.36 0.67 16.3 3.86 24 4.92
6 Balanagar 8.16 0.21 20.2 2.90 21 5.36
7 Darkin Gaon 7.34 0.22 24.2 3.82 42 3.86
8 Wahegaon 7.74 0.44 18.6 2.88 32 4.16
9 Waghandi 7.76 0.27 24.2 3.92 46 3.76
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Macro nutrient Status of Soils in the Study Area
Sr.
No. Sampling Location
Organic Carbon
(%)
N P K
(mg/Kg)
1 Project site 0.81 184.5 11.9 587
2 Akhat Wada 0.54 159.1 7.6 371
3 Kapus Wadi 0.22 156.3 6.9 245
4 Pachal Gaon 0.26 125.6 5.3 196
5 Paithan 0.32 153.4 7.4 334
6 Balanagar 0.74 168.9 12 543
7 Darkin Gaon 0.69 174.3 11.8 504
8 Wahegaon 0.78 179.6 11.9 581
9 Waghandi 0.71 221.5 11.7 596.3
Heavy Metals in Soil Samples
Sr.
No. Sampling
Location
Fe Cu Ni Zn Pb As Al Cr Cd Se Hg Ag Mn
(%) Mg/
kg
Mg/
kg
Mg/
kg
Mg/
kg
Mg/
kg
Mg/
kg
Mg/
kg
Mg/
kg
Mg/
kg
Mg/
kg
Mg/
kg
Mg/
kg
1 Project site 6.23 0.43 ND 0.26 ND ND ND ND ND ND ND ND 4.13
2 Akhat Wada 4.26 0.38 ND 0.23 ND ND ND ND ND ND ND ND 2.41
3 Kapus Wadi 4.12 0.29 ND 0.23 ND ND ND ND ND ND ND ND 2.31
4 Pachal Gaon 2.96 0.26 ND 0.15 ND ND ND ND ND ND ND ND 1.98
5 Paithan 4.53 0.35 ND 0.22 ND ND ND ND ND ND ND ND 2.53
6 Balanagar 5.23 0.39 ND 0.26 ND ND ND ND ND ND ND ND 2.49
7 Darkin Gaon 5.3 0.38 ND 0.25 ND ND ND ND ND ND ND ND 3.21
8 Wahegaon 6.42 0.41 ND 0.25 ND ND ND ND ND ND ND ND 3.24
9 Waghundi 6.5 0.41 ND 0.25 ND ND ND ND ND ND ND ND 5.23
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Annexure 3{IX}: Socio Economic Primary Data
Socio Economic
Indicators
Dhorkin Isarwadi Wahegaon Narayangaon Muddalwadi Pimpalwadi Katpur Karanj
Kheda
Dhangaon Pachalgaon Warudi Bk. Akhatwada Wadala Wawa Kapuswadi Balanagar Takli
(Paithan)
Paithan
(Urban)
Amrapur-
Waghondi
Borgaon Dhakefal 74 Jalgaon Rahatgaon Kasarpadali
Population- (Primary Data) 4500 4600 4200 1450 5500 8300 5100 709 1810 1000 1773 2250 622 469 855 5600 919 11507 773 901 2300 977 3000 539
Male 2300 2350 2170 774 2900 4300 2700 369 936 527 899 1170 329 244 439 2900 430 6107 395 455 1200 519 1550 268
Female 2200 2250 2030 676 2600 4000 2400 340 874 473 874 1080 293 225 416 2700 489 5400 378 446 1100 458 1450 271
Total SC population 864 950 660 319 670 1100 2200 131 208 172 317 432 0 40 195 512 53 2523 117 40 458 60 548 91
Total ST population 109 100 2 1 52 224 52 0 117 0 0 51 30 43 20 6 45 178 128 76 285 4 73 69
No. of Families / Households 900 950 850 300 1140 1660 1100 159 346 256 327 423 126 100 170 1100 169 2546 158 191 500 231 540 110
Drinking water facility Water supply
scheme
Water
supply
scheme
Water supply
scheme
Water supply
scheme
Water supply
scheme
Water supply
scheme
Water
supply
scheme
Water supply
scheme
Water supply
scheme
Water supply
scheme
water supply
scheme
Water supply
scheme
Water
supply
Scheme
Water
supply
Scheme
Water supply
Scheme
Water supply
Scheme
Water supply
Scheme
Water supply
Scheme
Water supply
Scheme
Water
supply
Scheme
Water supply
Scheme
Water Supply
Scheme
Water supply
Scheme
Health Service Yes Yes Yes Yes Yes Yes Yes No Yes No No Yes Yes No No Yes No Yes Yes Yes Yes No Yes No
Veterinary Services Yes Yes Yes Yes Yes Yes Yes No Yes No No Yes Yes No No Yes No Yes Yes Yes Yes No Yes No
Education facilities Primary
School, High
School,
College
Z. P.
Primary
School,
Z. P. Primary
School, 7th
Std., High
School.
Z. P. Primary
School,
Z. P. Primary
School, 7th
Std.,
High School.
Z. P. Primary
School, High
School
Primary
School,
High
School.
Z. P. Primary
School.
Primary
School,
Primary School. Primary
School.
Primary School,
High School
Primary
School,
Primary
School.
Primary School. Primary
School, High
School
Primary
School,
Primary
School, High
School,
College, ITI,
Engineering
Primary
School,
Primary
School,
Primary
School, High
School.
Primary School, Primary School,
High School
Primary School
Anganwadi centre 5 4 4 1 5 9 5 1 2 1 1 2 1 1 1 6 2 12 1 2 3 1 3
Crops in Kharif Season Cotton,
Sugarcane,
Maize,
Bajra, Tur,
vegetables,
Horticulture
Plants etc
Sugarcane,
Cotton, Tur,
Mung,
Vegetables,
Cotton,
Sugarcane,
Maize, Bajra,
Tur,
vegetables,
Horticulture
Plants etc
Sugarcane, Cotton,
Maize, Tur, Mung,
Vegetables,
Cotton,
Sugarcane,
Maize, Bajra,
Tur, vegetables,
Horticulture
Plants etc
Sugarcane,
Cotton, Tur,
Mung,
Vegetables,
Cotton,
Sugarcane,
Maize,
Bajra, Tur,
vegetables,
Horticultur
e Plants etc
Sugarcane,
Cotton,
Maize, Tur,
Mung,
Vegetables,
Cotton,
Sugarcane,
Maize, Bajra,
Tur, vegetables,
Horticulture
Plants etc
Cotton,
Sugarcane,
Maize, Bajra,
Tur, vegetables,
Horticulture
Plants etc
Cotton,
Sugarcane,
Maize, Bajra,
Tur,
vegetables,
Horticulture
Plants etc
Cotton,
Sugarcane,
Maize, Bajra,
Tur, vegetables,
Horticulture
Plants etc
Cotton,
Sugarcane,
Maize,
Bajra, Tur,
vegetables,
Horticulture
Plants etc
Cotton,
Sugarcane,
Maize,
Bajra, Tur,
vegetables,
Horticulture
Plants etc
Cotton,
Sugarcane,
Maize, Bajra,
Tur, vegetables,
Horticulture
Plants etc
Cotton,
Sugarcane,
Maize, Bajra,
Tur,
vegetables,
Horticulture
Plants etc
Sugarcane,
Maize, Tur,
Mung,
Vegetables,
Sugarcane,
Cotton, Tur,
Mung,
Vegetables,
Sugarcane,
Cotton Tur,
Mung,
Vegetables,
Sugarcane,
Cotton, Tur,
Mung,
Vegetables,
Sugarcane,
Cotton,Tur,
Mung,
Vegetables,
Cotton, Bajra,
Tur, Mung,
Vegetables,
Sugarcane,
Cotton,Tur,
Mung,
Vegetables,
Sugarcane,
Cotton,Tur,
Mung,
Vegetables,
Rabbi season Wheat,
Jawar, gram,
Vegetables
and fodder
Wheat,
Jawar,
gram,
Vegetables
and fodder
Wheat, Jawar,
gram,
Vegetables and
fodder
Wheat, Jawar,
gram, Vegetables
and fodder
Wheat, Jawar,
gram, Vegetables
and fodder
Wheat, Jawar,
gram, Vegetables
and fodder
Wheat,
Jawar,
gram,
Vegetables
and fodder
Wheat, Jawar,
gram,
Vegetables
and fodder
Wheat, Jawar,
gram,
Vegetables and
fodder
Wheat, Jawar,
gram, Vegetables
and fodder
Wheat, Jawar,
gram,
Vegetables
and fodder
Wheat, Jawar,
gram,
Vegetables and
fodder
Wheat,
Jawar,
gram,
Vegetables
and fodder
Wheat,
Jawar,
gram,
Vegetables
and fodder
Wheat, Jawar,
gram,
Vegetables and
fodder
Wheat, Jawar,
gram,
Vegetables
and fodder
Wheat, Jawar,
gram,
Vegetables
and fodder
Wheat, Jawar,
gram,
Vegetables
and fodder
Wheat, Jawar,
gram,
Vegetables
and fodder
Wheat,
Jawar,
gram,
Vegetables
and fodder
Wheat,
Jawar, gram,
Vegetables
and fodder
Wheat, Jawar,
gram,
Vegetables and
fodder
Wheat, Jawar,
gram, Vegetables
and fodder
Wheat, Jawar,
gram, Vegetables
and fodder
Summer season Vegetables,
fodder
species and
Horticulture
plants.
Vegetables,
fodder
species and
Horticulture
plants
Vegetables,
fodder species
and
Horticulture
plants
Vegetables, fodder
species and
Horticulture plants
Vegetables,
fodder species
and Horticulture
plants
Vegetables,
fodder species
and Horticulture
plants
Vegetables,
fodder
species and
Horticultur
e plants
Vegetables,
fodder species
and
Horticulture
plants
Vegetables,
fodder species
and
Horticulture
plants
Vegetables,
fodder species
and Horticulture
plants
Vegetables,
fodder species
and
Horticulture
plants
Vegetables,
fodder species
and Horticulture
plants
Vegetables,
fodder
species and
Horticulture
plants
Vegetables,
fodder
species and
Horticulture
Vegetables,
fodder species
and
Horticulture
Vegetables,
fodder species
and
Horticulture
Vegetables,
fodder species
and
Horticulture
plants
Vegetables,
fodder species
and
Horticulture
Vegetables,
fodder species
and
Sugarcane.
Vegetables,
fodder
species and
Horticulture
Vegetables,
fodder
species and
Horticulture
Vegetables,
fodder species
and
Horticulture
plants
Vegetables,
fodder species and
Horticulture
plants
Vegetables,
fodder species and
Horticulture
plants
Grampanchyat Office Yes Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes Group
Grampanch
ayat
Group
Grampanch
ayat
Yes Yes Yes Yes Yes No Yes Yes Yes Group
Grampanchayat
Village Library (Public) Yes Yes Yes Yes Yes Yes Yes No Yes No Yes Yes No No No Yes Yes Yes No No Yes No Yes No
Credit co-operative society Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No Yes Yes Yes No Yes Yes Yes Yes No
Community Hall Yes Yes Yes No Yes Yes Yes No Yes No Yes Yes Yes No No Yes Yes Yes No No Yes No Yes No
No. of roads connecting the
village
2 2 3 2 2 2 3 1 2 2 2 3 2 2 2 4 1 5 2 2 2 2 3 2
Total Literate Population 2700 3000 2700 880 4000 5321 3600 462 1115 656 1031 1370 358 289 509 3400 543 7354 460 564 1365 627 1766 320
Total Illiterate Population 1800 1500 1600 560 1500 3020 1550 247 695 351 742 882 264 180 346 2250 376 4153 313 337 1003 350 1248 219
Total no. of Workers
Population
2150 2000 2250 700 2000 3400 2000 405 819 645 1002 1050 386 222 381 2800 401 4198 380 541 1142 348 1745 313
Total no. of Cultivators 378 525 725 500 500 298 300 335 274 432 661 466 319 139 111 1225 132 254 118 386 329 194 995 205
Total No. of Main Workers
Population
1697 1890 1900 750 1875 3100 1400 392 680 566 893 990 375 218 359 2550 350 3859 370 540 1111 324 1696 313
Total no. of Non workers 2500 2400 1900 725 3400 4890 2990 304 991 362 771 1200 236 247 474 2840 518 7309 393 360 1226 629 1269 226
No. of SHG groups Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Exising Village
Infrastructure -
Grampancha
yat Office,
Samaj
Mandir,
Anganwadi
Centre,
Connecting
Road,
Private
health clinic,
Drinking
Water
Supply
facility, Milk
co-op Dairy,
market Place
Grampanch
ayat Office,
Drinking
water
supply,
Connecting
roads,
Primary
School ,
Credit Co-
operative
Society,
Milk co-op.
Dairy,
MIDC area.
Grampanchaya
t Office,
Drinking water
supply,
Connect roads,
, Primary
School and
High School,
Credit Co-
operative
Society, Milk
co-op. Dairy,
Sugar Factory
and MIDC area
etc.
Grampanchayat
Office,
Drinking water
supply, Primary
School Credit Co-
operative Society,
MIDC area etc.
Grampanchayat
Office,
Drinking water
supply, Primary
School and High
School, Credit Co-
operative Society,
Banks, Industrial
area etc.
Grampanchayat
Office,
Drinking water
supply, Primary
School and High
School, Credit
Co-operative
Society, Milk co-
op. Dairy,
Banks, MIDC
area etc.
Grampanch
ayat Office,
Samaj
Mandir,
Anganwadi
Centre,
Community
hall,
Private
health
clinic,
Drinking
Water
Supply
facility,
Industrial
Samaj
Mandir,
Anganwadi
Centre,
Drinking
Water Supply
facility,
Industrial area
and sugar
factory.
Grampanchayat
Office,
Drinking water
supply,
Connect roads,
Primary
School, Credit
Co-operative
Society, Milk
co-op. Dairy,
Industrial area,
Sugar Factory
etc.
Grampanchayat
Office,
Drinking water
supply, Primary
School, Credit
Co-operative
Society, MIDC
area.
Grampanchaya
t Office,
Anganwadi
Centre,
Drinking
Water Supply
facility, MIDC
area.
Grampanchayat
Office,
Drinking water
supply, Connect
roads,
communication
facilities,
Primary School
and High
School, Credit
Co-operative
Society, Milk co-
op. Dairy,
Banks, Sugar
Factory etc.
Drinking
water
supply,Prim
ary School,
Credit Co-
operative
Society,
MIDC area.
Group
Grampanch
ayat Office,
Anganwadi
Centre,
Drinking
Water
Supply
facility,
MIDC area.
Grampanchayat
Office,
Anganwadi
Centre,
Drinking Water
Supply facility,
MIDC area.
Grampanchaya
t Office,
Anganwadi
Centre,
Drinking
Water Supply
facility, market
place, weekly
market, Bank,
MIDC area.
Grampanchay
at Office,
Drinking
water supply,
Primary
School, Credit
Co-operative
Society,
MIDC area.
Nagar Palika,
Anganwadi
Centre,
Drinking
Water Supply
facility,
MIDC area,
Bus stand,
School,
colleges, ITI,
Jaikwadi
Dam,
Godavari
river, Holy
Place, Tourist
Place.
Grampanchay
at Office,
Drinking
water supply,
Primary
School Credit
Co-operative
Society, Sugar
Factory etc.
Group
Grampancha
yat Office,
Drinking
water
supply,Prim
ary School,
Credit Co-
operative
Society,
Sugar
Factory,
MIDC area,
Jaikwadi
dam.
Grampancha
yat Office,
Anganwadi
Centre,
Drinking
Water
Supply
facility,
sugar
factory,
School, High
School,
weekly
Market, Bust
Stop,
Jaikwadi
Grampanchayat
Office,
Drinking water
supply, Primary
School, Credit
Co-operative
Society, Milk
co-op. etc.
Grampanchayat
Office,
Drinking water
supply, Primary
School and High
School, Credit Co-
operative Society,
Milk co-op.
Dairy, Banks,
MIDC area etc.
Group
Grampanchayat
Office,
Anganwadi
Centre, Drinking
Water Supply
facility, MIDC
area.
Banks Yes No Yes No Yes Yes Yes No No No No Yes Yes No No Yes No Yes No No Yes No Yes No
Post Office Yes No Yes No Yes Yes Yes No No No No Yes Yes No No Yes No Yes No No Yes No Yes No
Bus stop Yes Yes Yes No Yes Yes Yes No Yes No No No Yes No Yes Yes No Yes No No Yes Yes Yes No
Weekly Market Yes No Yes No Yes Yes Yes No No No No Yes No No No Yes No Yes No No Yes Yes No
Project: M/S Matrix Fine Sciences Pvt. Ltd, Paithan MIDC, Aurangabad. (10 KM radius villages Socio-Economic survey by Primary data )
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.31
Annexure 4{I}: Quantification of environmental impact assessment methods
A component wise approach to environmental assessment and mitigation measures is applied for
each environmental aspect through a series of steps as follows.
Step 1: Review and Assessment of the Specific Aspects Generating Environmental Risk
Several scientific techniques and methodologies are used to predict impacts on the environment.
Mathematical models are useful tools (where applicable) to quantitatively describe the cause and
effect relationships between sources of pollution and different components of environment. In
cases where it is not possible to identify and validate a model for a particular situation,
predictions are arrived at through on logical reasoning / consultation / extrapolation or overlay
methods.
Step 2: Quantifying the Environmental Risk, Identifying Aspects Causing Unacceptable
Levels of Risk and Prioritizing Aspects Requiring Mitigation Measures
Once a general understanding of the impacts has been studied and understood, efforts are made
to compare different impacts so as to prioritize mitigation measures, focusing on those impacting
activities (i.e. aspects) that require urgent mitigation. For ease of comparison across different
activities, a summary environmental risk score is calculated. Two key elements are taken into
consideration based on standard environmental risk assessment methodologies:
Severity / consequence: The resultant effect of an activity and its interaction with the
physical, biological and/or socio-economic environments
Probability: The likelihood that an impact may occur due to the project activity/aspect. A
combination of severity/consequence with probability gives a reasonable measure of
environmental risk, which aids in decision making. It must always be kept in mind that any
scoring methodology however well defined is subjective and different persons can arrive at
different impact risk scores based on their experience understanding / opinion. Therefore,
results should be evaluated against past experience as well as professional judgment and
activity specific conditions to ensure adequacy and equity. The steps in identifying
environmental risk follow.
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.32
1. Scoring the Impact Severity / Consequence
The consequences on various environmental receptors have been ranked into 5 levels ranging
from insignificant to catastrophic consequence and are given in Table 1.
2. Quantifying the Probability of Occurrence of the Impact
After identifying the consequence severity as shown in given Table 1, the probability of
occurrence also needs to be estimated to arrive at a complete picture of environmental impact
risk. Table 1 provides probability / likelihood ratings on a scale of 1-5. These ratings are used
for estimating the likelihood of each occurrence.
Table 1: Probability of Occurrence
Description Environment/Health and Safety Probability
Rare Very rarely encountered during the operation activities and
production
1
Possible Might occur during the operation activities and production 2
Likely Might occur at least once during the operation activities and
production
3
Often Occur several times during the operation activities and
production
4
Certain Continues or will happen every time during operation
activities and production
5
3. Quantifying Environmental Impact Risk
The level of environmental impact risk is calculated by multiplying the consequence score and
the probability of occurrence together. Thus Significance of Impact = Consequence Score ×
Probability of Occurrence. The final score is in relative point score, rather than actual impact.
The impact estimation is carried out assuming a well managed exploratory program with the use
of standard safety measures. Below assigns significance criteria, based on the scale of 1-25, used
for prioritizing mitigation measures for reducing the environmental impact risks and thereafter,
formulating and implementing Environmental Management Plans (EMPs) given in Table 2.
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.33
Table 2: Impact Scoring System – Consequence Assessment
Sr.
No.
Environmental
Component
Impacted
Impact and Score
Insignificant
Consequence
(+/-) 1 point
Minor
Consequence
(+/-) 2 points
Moderate
Consequence
(+/-) 3 points
Major
Consequence
(+/-) 4 points
Catastrophic
Consequence
(+/-) 5 points
C1 C2 C3 C4 C5 C6 C7
1 Land Use /Land
cover
Very short term (< 3
months) and
reversible
change in Land Use
and /
or land cover
Short term (3
months – 1
year) and reversible
change in Land Use
and / or land cover
Medium term (1 -
3 years) and
reversible change
in Land Use and /
or Land cover
Long term (>3
years)
irreversible
change in Land
Use and / or land
cover
Permanent and
irreversible
adverse change in
Land Use and / or
land cover
2 Air Quality Temporary nuisance
due to controlled /
uncontrolled release
of air emissions,
odor / dust or
greenhouse gases
Minor
environmental
impact due to
controlled /
uncontrolled release
of air emissions,
odor / dust or
greenhouse gases
with no lasting
detrimental effects
Moderate
environmental
impact due to
controlled /
uncontrolled
release of air
emissions, odor /
dust or
greenhouse gases
leading to visual
impacts, at
significant
nuisance levels
Significant
environmental
impact due to
release of air
emissions, odor /
dust or
greenhouse gases
leading to
exceedance of
limits specified
in EP Rules’
Unacceptable
environmental
impact due to
release of air
emissions, odor /
dust leading to
possibility of
chronic / acute
health issues,
injuries or
fatalities
3 Ambient Noise -
give the mean
score from the
three categories,
rounded to the
nearest decimal
Background Noise Levels, with respect to Applicable Limit as per The Noise Pollution (Regulation
and Control) Rules, 2000, as Measured at Boundary of Relevant Noise Generating Unit
<10% or more Between <10 to
<5%
Between <5% or
the limit
Upto 5% above
the limit
>5% above the
limit
Incremental Noise Levels, as Predicted at Boundary of Relevant Noise Generating Unit
1 dB(A) or less 1 dB(A) – 2
dB(A)
2 dB(A) – 3 dB(A) 3 dB(A) – 4
dB(A)
4 dB(A) or more
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.34
Incremental Noise Levels, as Predicted at Boundary of Nearest Human Settlement / Sensitive
Receptor from Boundary of Relevant Noise Generating Unit
0.5 dB(A) or less 0.5 dB(A) – 1
dB(A)
1 dB(A) – 1.5
dB(A)
1.5 dB(A) – 2
dB(A)
2 dB(A) or more
4 Surface Water -
give the mean
score from the
three categories,
rounded to the
nearest decimal
Water Consumption (KL/D)
< 50 51 – 100 101 - 250 250 – 500 501 and more
Water Consumption, Duration
< 1 year 1 – 3 years 3 – 5 years 5 – 10 years 10 years or more
Wastewater Discharge Quality
No wastewater
generation
Zero Discharge Discharge to an
authorized,
functional
CETP
Other discharge
within limits
specified by the
EP Rules
Other discharge,
outside limits
specified by the
EP Rules
5 Ground Water -
give the mean
score from the
three categories,
rounded to the
nearest decimal
Location of Drawl, as per CGWA / CGWB Regulations
Safe Semi-critical Critical Over-exploited Notified
Water Drawl (KL/D)
< 50 51 – 100 101 - 250 250 – 500 501 and more
Water Drawl, Duration
< 1 year 1 – 3 years 3 – 5 years 5 – 10 years 10 years or more
Wastewater Discharge Quality
No wastewater
generation
Zero Discharge Discharge to an
authorized,
functional CETP
Other discharge
within limits
specified by the
EP Rules
Other discharge,
outside limits
specified by the
EP Rules
6 Soil Quality Loss of upto 20%
topsoil, or minor
contamination of
soil that can be easily
restored close to
original condition for
volume <10 m3
Loss of upto 40%
topsoil or actual or
possible
contamination of
soil volume <25
m3 but below
Dutch Intervention
Values
Loss of upto 60%
topsoil or actual or
possible
contamination of
soil volume <25 m3
but above Dutch
Intervention
Values
Loss of upto
80% topsoil, or
actual or
possible
contamination
of soil volume
>25 m3 and
above Dutch
Intervention
Loss of upto
100% topsoil, or
actual or possible
contamination of
soil volume >25
m3 and above
Dutch
Intervention
Values and
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.35
Values, but not
deemed to
require urgent
remediation
deemed to require
urgent
remediation
7.1 Ecology and
Bio-diversity:
Terrestrial
Insignificant
Environmental
Impact.
Occasional damage by
erosion, or of flora
and fauna. Some
disturbance to flora
and fauna habitats
Minor impact on
flora/fauna and
habitats, but no
negative impacts
on ecosystem
function. Limited
damage to
minimal area of
land .Temporary
damage (<
1month) to flora
of fauna habitats.
Significant changes
in flora/ fauna
population and
habitat. Disruption
to or some death of
rare flora and
fauna, but not
resulting in
eradication of
endangered
species. Non
persistent but
possibly wide
spread damage to
land, damage that
can be remediated
without long term
loss, localized
persistent damage;
or significant
temporary
damage (< 1 year)
to ecosystem.
Continuous and
serious damage
by erosion or to
flora or fauna.
Major
disruption to or
frequent death
of rare flora or
fauna. Major
destruction of
ecosystem.
Long term and
significant change
in population or
habitat with
negative impact
on ecosystem
function.
Widespread
destruction to a
significant area of
land, rare flora
and fauna and/ or
ground water
resources.
7.2 Ecology and
Bio-diversity:
Aquatic
Occasional short term
impact and / or
disruption to aquatic
flora and fauna
Minor impact on
aquatic ecosystem,
including flora,
fauna and habitat.
No significant
impact on water
Significant
localized
impacts but
without long
term impact on
aquatic ecosystem
Significant
widespread
impact on
protected
wildlife or
aquatic
Damage to an
extensive
portion of aquatic
ecosystem
resulting in severe
impacts on
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.36
resources. and/or short term
impacts on water
resources.
ecosystem of
moderate
duration
aquatic
population and
habitats and or
long term impact
on water
resources.
8.1 Socio-economic
Environment:
Social Aspects -
give the mean
score from the
categories,
rounded to the
nearest decimal
Possible Temporary or Permanent Migration, Persons as a % of Population of Study Area
<0.5% <1% <1.5% <2% 2.5%
Possible Change in Ethnicity, vis-à-vis Major Existing Ethnicities Present in Study Area
Not Likely Possible Limited Significant Severe
Gender Imbalance, as a Proportion to Existing Sex-Ratio
Not Likely Possible Limited Significant Severe
Possibility of Return to Original Status in Terms of Any or All of the Above Changes
<1 year <2 years <3 years <5 years Permanent
Change
8.2 Socio-economic
Environment:
Economic Aspects
– give the mean
score from the
categories,
rounded to the
nearest decimal
No of Jobs Gained or Lost
<50 Up to 75 Up to 100 Up to 250 Up to 500 or
more
Persons Having Loss or Gain in Income
<50 100 250 500 1000 or more
Land Losers
<10 <20 <50 <100 >100
Losers of Homesteads
<5 <10 <25 <50 >50
8.3 Socio-economic
Aspects: Cultural
Minor repairable
damage to
commonplace
structures
Minor repairable
damage to
structures / items
of cultural
significance, or
minor
infringements of
cultural values
Moderate damage
to structures/ items
of cultural
significance, or
significant,
infringement of
cultural values/
sacred location
Major damage
to structures /
items of cultural
significance, or
major
infringement of
cultural values /
sacred locations
Irreparable
damage to
highly valued
structures / items
/ locations of
cultural
significance or
sacred value
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9.1 Occupational /
Community Health
and Safety:
Community Health
and Safety
Insignificant impact
on surrounding
communities
Minor complaints
or exposure to
community.
Maximum
occurrence limited
to two times per
year
Ongoing
complaints from
community.
Significant
emission or
discharge that
impacts on
surrounding
population
Major ongoing
long term health
effects likely to
surrounding
communities
and workers
Extreme health
risk potential for
death in
Community
9.2 Occupational /
Community
Health and Safety:
Occupational
Health and Safety
Near miss incident or
trivial injuries, this
may require self
administered first aid.
Injured personnel can
continue to perform
normal duties
Injuries requiring
onsite treatment
by medical
practitioner.
Personnel unable
to continue to
perform duties
Serious injuries
requiring off site
treatment by
medical
practitioner or
immediate
evacuation to
hospital. Potential
long term or
permanent
disabling effect
Single Fatality Multiple Fatality
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To do this, environmental impact risk levels are first scored and identified as mentioned
earlier and then evaluated on the evaluation scale that follows in Table 3.
Table 3: Environmental Impact Significance Criteria
Probability
Consequence
Insignificant
(1)
Minor
(2)
Moderate
(3)
Major
(4)
Catastrophic
(5)
Rare (1) 1 2 3 4 5
Possible (2) 2 4 6 8 10
Likely (3) 3 6 9 12 15
Often (4) 4 8 12 16 20
Certain (5) 5 10 15 20 25
4. Identifying Activities Causing Unacceptable Levels of Environmental Risk
Environmental risks are now clubbed into four levels from extreme risk to low risk activities.
Extreme risk activities are unacceptable and therefore need to be either stopped or modified
such that they are brought to a lower level of environmental risk.
High and moderate risk activities, although acceptable, require being evaluated and mitigated
in a manner that their consequences / probabilities are lowered, with more focus on high risk
activities vis à-vis moderate risk activities. Low risk activities do not require further
mitigation. This is summarized in Table 4.
Table 4: Environmental Risk Categorization
Score Type of Risk Action Required
15-25 Extreme Risk Activity should not proceed in current form
8-12 High Risk Activity should be modified to include remedial planning and
actions and be subject to detailed EHS assessment
4-6 Moderate Risk Activity can operate subject to management and / or
modification
1-3 Low Risk No action required unless escalation of risk is possible
Mitigation Measures
Mitigation measures require being formulated and implemented for all high risk and
moderate risk activities. A programme to implement all mitigation measures is then prepared
and presented as an Environmental Management Programme, presented in Chapter 9.
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Annexure 7{I}: Hazardous Materials store in drums or Bags
Sr.
No.
Chemical Liquid/Gas
at storage
Conditions
Maximum
Quantity
required
Per month
Maximum
Quantity
stored
MT/Kgs/
liters
Size of
Drum
/carboy
Number
of drums/
carboys
Nature of Hazard
Toxic/Reactive/
Fire (From NFPA
rating )
1 2, 5-Dichloro Nitrobenzene Solid 33390 Kg 20 MT 50 Kg Bag 400 Bags Toxic
2 2, 3-Dichloro 5-Trifluromethyl
Pyridine Liquid 13200 Kg 10 MT
250 Kg
Drums 40 Drums Toxic
3 8-Chloro Quinaldine Solid 11250 Kg 5 MT 25 Kg Bag 200 Bags Toxic
4 4-Chloro 2 Nitro Aniline Solid 30000 Kg 10 MT 25 Kg Bag 400 Bags Toxic
5 5-Chloro 2 Nitro Aniline Solid 20000 Kg 8 MT 25 Kg Bag 320 Bags Toxic
6 2-Chloro 4 Nitro Aniline Solid 20000 Kg 10 MT 25 Kg Bag 400 Bags Toxic
7 2-Nitro Aniline Solid 25000 Kg 10 MT 25 Kg Bag 400 Bags Toxic
8 2-Amino 3 Chloro 5 Tri Floro
Methyl Piridine Solid 12000 Kg 5 MT 25 Kg bag 400 Bags Toxic
9 4-Nitro Meta phenyline Dimine Solid 2000 Kg 2 MT 25 Kg bag 80 Bags Toxic
10 8-Amino Quinaldine Solid 10000 Kg 4 MT 25 Kg Bag 160 Bags Toxic
11 Albendazole Solid 20000 Kg 5 MT 25 Kg Bag 200 Bags Toxic
12 Fenbendazole Solid 20000 Kg 5 MT 25 Kg Bag 200 Bags Toxic
13 Ammonia Gas 25000 Kg 5 MT 50 Kg
Cylinder
100
Cylinders Hazardous / Toxic
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Annexure 7{II}: Safety Measures in handling Cylinders
Risks and Hazards from Gas Cylinders:
Gas cylinders can be hazardous due to both their physical (size and weight) and chemical
characteristics. Hazards from gases are also subject to the chemical properties of each gas.
These may be one or more of the following:
1. Fire or explosion from the release of flammable gases near ignition sources (e.g.
acetylene or LPG). Refer to MSDS for Upper and Lower Explosive Limits (UEL and
LEL)
2. Spontaneous combustion from oxidizing gases (e.g. Oxygen or Nitrous Oxide),
Exposure limits for all gases, especially toxic or corrosive gases (e.g. Anhydrous
Ammonia); refer to MSDS for Time Weighted Exposure Limit (TWA) and Short Term
Exposure Limit (STEL), Asphyxiation from non-toxic, non-flammable gases by
displacement of Oxygen (e.g. Nitrogen, Carbon Dioxide or Argon), Incorrect storage
3. Leakages
Each compressed gas cylinder has unique hazards based on its contents. Some are filled with
inert gases; especially those used in arc welding. Many gases are flammable, explosive, toxic, or
a combination.
Bulk Cylinder Storage: Gas stores should be located outdoors, preferably in a secure, cage
protected from sunlight. Storage indoors is not recommended unless the building has been
designed for that purpose with appropriate fire rated walls and ventilation. Where gases are
stored indoors, additional safety considerations and control measures need to be given
consideration.
Specific Storage precautions Requirements in manifolds: Cylinders in Use shall be in an
upright position. If cylinders have been lying on their side, place the cylinder in the upright
position and wait for 60 minutes before using. If Acetylene has been laid on its side, then it is
recommended that the cylinder shall not used be for 12-24 hours.
Secure cylinders using a special purpose built non-abrasive coated chain, strap or cable that will
not scratch the cylinder markings and paint work or a racking system.
Completely close the valves, and keep the valve protection devices, such as caps or guards,
securely in place when cylinder is not in use.
1. Store cylinders in a dry, well-ventilated area. Place them in a location where they will
not be subject to mechanical or physical damage, heat or electrical circuits to prevent
possible explosion or fire.
2. Keep cylinders away from pedestrian traffic.
3. Full and empty cylinders should be stored separately in clearly marked areas.
4. Objects should not be stored on top of gas cylinders
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5. Gases denser than air need to be stored with caution to avoid storage where these gases
can accumulate in low lying areas.
6. Gas cylinders should not be located where they may block stairs, exits, ladders or walk
ways. Ensure an up to date and accurate inventory is kept. Keep inventory quantities as
low as possible.
7. Segregate Incompatible Gases
Using Gas Cylinders
Always use gas cylinders in well ventilated areas. Do not use gas cylinders in confined spaces
unless qualified to do so and the appropriate PPE is used. Know the gas you are using and
possible reaction products. Additional mechanical ventilation may be required. Seek expert
assistance in designing and installing mechanical ventilation systems. Ensure the correct
regulator is used for the purpose.
Ensure there is a suitable emergency response procedure in place. Wear appropriate
PPE for the gas been used, refer to MSDS. Ensure connections, fittings and lines are
leak tight and suitable for use.
Ensure that flammable and oxidizing gases are not used near ignition sources.
Disconnect empty cylinders from equipment to avoid backflow issues. Always close
the cylinder valve when not in use. DO NOT use an empty cylinder as a waste
receptacle. Fit non-return valves in line if required.
Do not use a gas cylinder that shows evidence of damage or corrosion. The gas cylinder
is a rented item; its integrity is the responsibility of the gas supplier. If the cylinder
contents cannot be clearly identified, Do not use it.
Leaks
Leaks from gas cylinders are potentially very dangerous, depending on the properties of the gas.
If a gas cylinder is found to be leaking then appropriate measures should be put in place to limit
risk.
If a flammable gas is found to be leaking then it should be treated as if the cylinder were on fire.
Leaking toxic gases are extremely dangerous. Immediately evacuate the area and follow the
normal school/faculty emergency response procedures. The fire brigade shall be called and
informed of the type of leaking gas. DO NOT re-enter the area until it is deemed safe to do so by
professionals.
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Annexure 7{III}: Measures for Handling Ammonia
"Ammonia is a natural constituent of the atmosphere but exists in concentrations below the level
which is hazardous to humans, animals, plants or materials.
High concentrations of Ammonia gas are corrosive to mucous membranes; can cause damage to
the eye, throat and upper respiratory tract; and can produce residual damage and even death to
humans and animals.
High concentrations are also toxic to most plant life and have corrosive effects on materials."
Concentration in Air Effect
20 µg/m3 (0.027 ppm) - Average atmospheric background concentration.
30 - 36,000 µg/m3 (0.04 -
50 ppm)
- Odor threshold.
1.44 mg/m3 (2.0 ppm) Max
one hour concentration
limit
A limit of 0.50 ppm may be desirable if a surrounding buffer is not
possible.
18 mg/m3
(25 ppm) Threshold limit value to which it is believed workers may be
exposed continuously for 8 hours without adverse effects
280 - 490 mg/m3 (390 - 680
ppm)
- Concentration range where Ammonia gas produces eye, nose and
throat irritation and may injure respiratory mucous.
360 mg/m3 (500 ppm)
- Suggested maximum short-term atmospheric concentration due
to uncontrolled release of ammonia resulting from equipment
failure, safety valves discharging or any other single release.
The flammable limits of Ammonia are from 15% to 25% by volume in air; however, Ammonia
is difficult to ignite in spite of this. Gaseous Ammonia will dissolve readily in water at a rate of
approximately 700 volumes/volume of water.
Melting Point: -77.4°C
Boiling point: -33.4°C
Density: 0.677 g/cc
* Due to the chilling effect of evaporation, ammonia vapor resulting from a large spill may move
downwind as a visible cloud some distance before dissipating or rising.
Vapour
Concentration(ppm)
General Effect Exposure Period
(1) (2) (3)
1-5 Odour detectable by most
person
Prolonged repeated exposure produces
no injury
25 No adverse effect for average
worker
Maximum allowable concentration
for 8 hour working exposure
35 No adverse effect for average
worker
Exposure should not be longer than
15 minutes and should not occur more
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Vapour
Concentration(ppm)
General Effect Exposure Period
than four times per day
400 to 700 Nose and throat irritation
Eye irritation with tearing
Infrequent short (1/2 hour) exposure
ordinarily produces no serious effect
2 000 to 3 000 Conclusive coughing Severe
eye irritation
No permissible exposure. May be fatal
after short exposure
5 000 to 10 000 Respirator spasm. Rapid
asphyxia
No permissible exposure. Rapidly fatal
Liquid Anhydrous Ammonia produces skin burn on contact.
ACGIH Short Term Exposure Limit (STEL) – 35 ppm
Notes
1. ACGIH (TLV-TWA) – The TWA concentration for a conventional 8 hour work day
and 40 hour work week, to which it is believed that nearly all workers may be
repeatedly exposed, day after day for lifetime without adverse effect.
2. ACGIH (TLV-STEL) indicates Short Term Exposure Limit. A 15 minutes TWA
exposure that should not be exceeded at any time during a work day, even if the 8 hour
TWA is within the TLV-TWA. Exposures above the TLV-TWA up to the TLV-STEL
should be less than four times per day and there should be at least 60 minutes between
successive exposures in this range.
Labelling
Consignments or smaller containers shall carry an identifying label or stencil depicting the
symbol given in Fig. 2 of IS 1260 (Part 1) and the following information shall also be given in
the lower half of the label.
Ammonia Warning ! Hazardous Liquid And Gas Under Pressure
Liquid Causes Burns; Gas Extremely Irritating
Do not breathe gas.
Do not get in eyes, on skin, on clothing.
In case of contact, immediately flush skin or eyes with plenty of water for at least 15
minutes. Call a physician at once in case of burns, especially to the eyes, nose and throat,
or if the patient is unconscious.
Keep cylinders away from heat and sun. Do not store with flammable or explosive
materials. Never drop cylinders.
Be sure connections are tight. Use no oil or lubricants on valves.
Never refill cylinders.
Keep the cylinders up-right (vertical) with its valve at the top and secure it properly.
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Preventive Measures
Employee Education and Training
Safety in handling Ammonia depends, to a great extent, upon the effectiveness of employee
education, proper safety instructions, intelligent supervision and the use of safe equipment.
The education and training of employees to work safely and to use the personal protective
equipment or other safeguards provided for them is the responsibility of supervisor. Workers
should be thoroughly informed of the hazards that may result from improper handling of
Ammonia. Each employees should be fully informed as to what to do in an emergency.
Employee education and training should include the following:
a. Instruction and periodic drill or quiz regarding the locations, purpose and use of
respiratory protective devices and other personal protective equipment and action to be
taken during emergency.
b. Instruction and periodic drill or quiz regarding the locations of safety showers, eye
baths, bubbler drenching fountains or the closest source of water for use in
emergencies.
c. Instructions to avoid all unnecessary inhalation of vapours of Ammonia and all direct
contact with the liquid.
d. Instruction and periodic drill or quiz regarding the location, purpose and the use of
emergency fire fighting equipment. Instruction to strictly prohibit smoking in storage
area.
e. Instructions to report to the proper authority all equipment failures and any unusual
odour of Ammonia.
Personal Hygiene
Emergency showers and eye baths should be placed at convenient locations wherever Anhydrous
Ammonia is used in quantity. Every employee should understand that direct contact with the
chemical requires the instant application of large amounts of water to the affected area. These
safety showers should be tested periodically for their proper functioning. Skin, eye and
respiratory protective equipment will often be necessary.
Physical Examinations
Pre-placement Examinations:
Most employees may be assigned to processes in which the use of Anhydrous Ammonia is
carefully controlled. Under some circumstances the physician carrying out pre-placement
examinations may wish to exclude from exposure people with the following disabilities:
a. Those with only one functioning eye;
b. Those with severe faulty vision; and
c. Those with chronic diseases of the nose, throat or lung.
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Periodic Health Examination
Usually periodic health examinations will not be conducted solely by reason of the employee
exposure to Ammonia.
Personal Protective Equipment
Availability and Use:
While personal protective equipment is not an adequate substitute for good, safe working
conditions, adequate ventilation and intelligent conduct on the part of employees working with
Ammonia, it is, in many instances, the only practical means of protecting the worker, particularly
in emergency situations. One should keep firmly in mind that personal protective equipment
protects only the worker wearing it, and other unprotected workers in the area may be exposed to
danger.
The correct usage of personal protective equipment requires the education of the workers in
proper employment of the equipment available to him. Under conditions which are sufficiently
hazardous to require personal protective equipment, its use should be supervised and the type of
protective equipment selected should be capable of control over any potential hazards.
Eye Protection
Gas-tight chemical goggles or full face mask should be worn when handling Ammonia where
leaks or spills may occur. Water wash or water sprays should be available in areas where
ammonia leaks, spills or splashes may be encountered.
Respiratory Protection
Severe exposure to Ammonia may occur in tanks during equipment cleaning and repairs, when
decontaminating areas following spills, or in case of failure of piping or equipment. Employees
who may be subject to such exposures shall be provided with proper respiratory protection and
trained in its use and care. Available types are described below.
NOTE– Respiratory protective equipment shall be carefully maintained, inspected, cleaned and sterilized at regular
intervals and always before and after use by another person.
Self-contained breathing apparatus:
It permits the wearer to carry a supply of oxygen or air compressed in the cylinder (the self-
generating type produces oxygen chemically) and allows considerable mobility. The length of
time a self-contained breathing apparatus provides protection varies according to the amount of
air, oxygen or regenerating material carried.
Compressed Oxygen should not be used where there is danger of contact with flammable liquids
or vapours, especially in confined spaces such as tanks or pits. A special type of self-contained
breathing apparatus may be used which is provided with a small cylinder of compressed air for
escape but is supplied with air through an air line for normal work purposes.
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Positive pressure hose masks
These are supplied by blowers and require no internal lubrication. The wearer shall be able to use
the same route for exit as for entrance and shall take precautions to keep the hose line free of
entanglement. The air blower shall be placed in an area free of contaminants.
Air-line masks
These are supplied with clean compressed air and are suitable for use only where conditions will
permit safe escape in case of failure of the compressed air supply. These masks are usually
supplied with air piped to the area from a compressor. It is extremely important that the air
supply is taken from a safe source and that is not contaminated by oil decomposition from
inadequate cooling at the compressor. The safer method is to use a separate compressor of the
type not requiring internal lubrication. Pressure reducing and relief valves as well as suitable
traps and filters, shall be installed at all mask stations.
Chemical cartridge respirators
These may be used to avoid inhaling disagreeable but relatively harmless concentrations of
Ammonia vapour. These respirators, however, are not recommended for protection where toxic
quantities of Ammonia may be encountered. While using cartridge care must be taken to check
the oxygen content in the area. It should be more than 16.5 percent (v/v) and chemical cartridges,
whose life is over, must not be available for use.
Caution: Filter type respirators do not offer protection against gases and are unsuitable for use
when working with Ammonia.
Head Protection
Where there is no danger from falling objects, safety or ‘hard’ hats are considered unnecessary,
soft, brimmed hat or caps should be worn to give protection against liquid leaks and splashes.
Foot Protection
Rubber boots or safety-toed rubber boots should be used as required. Rubber boots should be
thoroughly cleaned and ventilated after contamination.
Body, Skin and Hand Protection
Rubber or other protective gloves should be worn where any danger of contact with Ammonia
may occur. Impermeable wears may also be used.
For the protection of the skin, cotton shirt, trousers and underwear should be worn (cotton resists
alkalis better than wool).
In case of emergency, a rubber apron or rubber coat may provide sufficient protection, but in
areas of high Ammonia concentration a complete gas suit should be worn.
For optimum protection of the body, the collar should be kept buttoned, glove (gauntlets) should
be tucked inside of sleeves, and trouser legs should be left outside of boots.
It is also suggested to have a valcro type tight fitting strap to have the legs and arm areas tight
enough to avoid Ammonia gas entry into the protective suit.
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In area of high Ammonia concentration, Ammonia may be absorbed by perspiration on the body
even though appropriate protective clothing is worn. Severe discomfort may be minimized or
prevented by the application of protective oil to such body areas in addition to the wearing of
protective clothing.
8.5 Spills and Leaks
Leaks of Ammonia should be searched for, preferably with Hydrochloric Acid solution or with
either Chlorine gas or Sulphur Dioxide gas using a small cylinder of the compressed gas. A
white cloud is produced in the presence of Ammonia. Because of the fire risk, Sulphur candles
should not be used.
If leaks or spills occur, only properly protected personnel should remain in the area. In cases
where leaks cannot be valved off, use large volumes of water sprayed directly on the leak and
maintain contact until the contents have been discharged and the tank is empty. Leaking
cylinders should be removed to the outdoors or to an isolated, well-ventilated area and the
contents transferred to other suitable containers. All spills should be flushed away promptly with
water.
In handling or operating any type of Ammonia system, always be sure that all valve connections
and pipe lines are in proper order and condition before starting the operation. Keep compressors
and motors clean and in good condition.
During cold weather keep all steam traps warm, whether or not tanks are in service.
Never, under any circumstances, close all valves on a full line of liquid Ammonia unless
protected by pressure relief or liquid expansion device.
9 FIRST-AID
9.1 General Principles: After severe exposure to Ammonia gas, it is important to move the
patient from the contaminated area promptly. In case of contact of the liquid with the eyes or
skin, immediate flushing with large quantities of running water is imperative. In all cases of
serious injury, call a physician at once giving him a complete account of the accident.
9.2 Contact with Skin and Mucous Membranes: Speed in removing Ammonia from contact
with the patient and in moving the patient to an uncontaminated atmosphere is of primary
importance.
If skin contact is extensive and emergency showers available, the employee should get under the
shower immediately. Contaminated clothing and shoes should be removed under the shower. In
other instances flushing with large amounts of running water should be continued for at least 15
minutes.
9.2.1: Under no condition should salves or ointments be applied to the skin or mucous membrane
burns during the 24-hour period following the injury. Subsequent medical treatment is otherwise
the same as for thermal burns.
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9.3 Contact with the Eyes: If even small quantities of ammonia enter the eyes, they should be
immediately and continuously with water for a minimum of 15 minutes. The eyelids should he
held apart during the washing to ensure the contact of water-with the tissues of the eye surface
and lids. A physician should be called at the earlier possible moment. After the first 15 minutes
period of irrigation, if a physician is not available, the irrigation should continue for a second
period of 15 minutes. It is then permissible as a first-aid measure to instill 2 or 3 drops of 0.5
percent Pontocaine solution or an equally effective aqueous topical anesthetic. No oils or oily
ointment should be instilled unless ordered by a physician. The employee should be sent to a
physician, preferably an eye specialist, as soon as possible.
9.4 Ingestion: If liquid Anhydrous Ammonia has been swallowed, call a physician immediately.
If the patient is conscious and able, he should drink large amounts of water to dilute the
chemical. Do not induce vomiting if the patient is in shock, extreme pain or is unconscious. If
vomiting begins, place the patient face down with head lower than hips, this prevents vomitus
from entering the lungs and causing further injury.
9.5 Inhalation: Exposed persons should be removed at once to an uncontaminated area. If the
exposure has been to minor concentrations for a limited time, usually no treatment will be
required.
9.5.1: When there is severe exposure to higher concentrations and if Oxygen apparatus is
available, oxygen may be administered but only by a person authorized for such duty by a
physician. If the patient is not breathing, an effective means of artificial respiration should be
initiated immediately. Call a physician.
9.5.2: The patient should be kept comfortably warm but not too hot and should be kept at rest.
9.5.3: Never attempt to give anything by mouth to an unconscious patient.
10 Cleaning and Repairs
10.1 Preparation of Tanks and Equipment
10.1.1: Tank and equipment cleaning and repairing should be done under the direction of
thoroughly trained personnel who are fully familiar with all of the hazards and the safeguards
necessary for the safe performance of the work.
10.1.2: In addition to the precautions generally recommended for tank work, such as
procurement of written approval of supervision, testing for Oxygen content, use of rescue
harness or life belt and life line, provision of grounded equipment in good condition for portable
lights and power tools and stationing of thoroughly trained ‘watchers’ outside and tank entrance,
additional precautions are recommended as follows:
a. Make sure that all pressure has been relieved from tank. Use of compressor is
frequently made to remove bulk of gas remaining after the liquid has been removed.
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b. Pressurize and depressurize the tank with air till Ammonia content inside the tank
becomes nil. After stopping the compressor, slowly vent the tank. Make sure that any
gas escaping does not enter working area or expose other person.
c. Fill tank completely with water and drain out. Repeat if any Ammonia gas remains.
d. Keep adequate vents in open condition to avoid vacuum formation during filling the
tank with water.
e. If oil is found in the tank and requires to be removed, it should be done by steaming and
draining and not by the use of solvents.7
f. Provide adequate fresh air supply.
g. Use proper personal protective equipment.
h. Flush all lines completely with water until no ammonia remains.
i. Blank off lines; do not depend on shut-off valves.
10.2 Entering Tank
10.2.1: No one should enter a tank or confined space until a work permit has been signed by an
authorized person, indicating that the area has been tested and found to be safe. Furthermore, no
workman should enter a tank or vessel that does not have a manhole opening large enough to
admit a person wearing his safety harness, life line and emergency respiratory equipment. It
should be ascertained that the tank or vessel can be left through the original entrance.
10.2.2: One man on the outside of the tank should keep the men in the tank under observation
and another man should be available nearby to aid in rescue if any of the men in the tank are
overcome.
10.2.3: A supplied-air respirator or self-contained breathing apparatus, together with rescue
harness and life line should always be located outside the tank entrance for rescue purposes,
regardless of the type of respiratory equipment or air supply which is provided for employees
inside the tank.
10.2.4: If a tank cleaner or repairman is overcome, he should be removed to fresh air
immediately, artificial respiration should be applied if breathing has stopped, and a physician
summoned at once.
10.3 Repair Work
10.3.1: No welding and cutting of any type should be conducted on tanks or lines until they are
completely free of Ammonia and certified by competent person as well as safety work permit
issued.
10.3.2: Before refilling the tank with Anhydrous Ammonia, the tank should be thoroughly dry
and vented to safe location.
11 Waste Disposals:
11.1: Waste disposal of Ammonia and materials containing Ammonia depends to a great extent
upon local conditions. Be sure that all central, state, and local regulations regarding health and
pollution are followed.
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11.2: If not prohibited, waste may be disposed of by diluting with large quantities of water and
washing into sewers.
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.51
Annexure 7 {IV}: Material Safety Data Sheet for Products & Raw Material
{Products}
Sr.
No.
Raw materials/
products
Formula State Odor Mol.
Wt
(g/mole
)
Flash
Point
(0C)
Meltin
g
Point
(0C)
Boilin
g
Point
(0C)
LD50
(mg/k
g)
Stability Hazard Color Sp.
Gr.
(g/cc)
UEL
%
LEL
%
Odor
threshold
(ppm)
1. 2- Nitro Aniline C6H6N2O
2
Cryst
als
slight
odor
138.13 168 70 - 74 284 NA Stable Irritation to
eye, skin,
inhalation,
ingestion
orange
to
brown
1.1 NA NA NA
2. 4- Chloro 2-
Nitro Aniline
C6H5
ClN2 O2
Powd
er
Weak,
charact
eristic
172.57 191 114-
118
>290 400 Stable Irritation to
eye, skin,
inhalation,
ingestion
Orange 1.37 NA NA NA
3. 4- Nitro -2-
Chloro Aniline
C6H6N2O
2
Solid NA 138.12 198.9
0
148.5 331.7 450 Stable Irritation to
eye, skin,
inhalation,
ingestion
Yellow 1.424 NA NA NA
4. 2-Amino 3-
Chlro 5-
Trifluoro
Methyl Pyridine
C6H4ClF3
N2
Solid Odorle
ss
196.57 NA 90.00
93.00
NA NA Stable Irritation to
eye, skin,
inhalation,
ingestion
White NA NA NA NA
5. 5- Chloro-2-
Nitro Aniline
C6H5
ClN2 O2
Solid NA 172.56 NA 126 -
129
NA NA Irritation to
eye, skin,
inhalation,
ingestion
Yellow-
orange
NA NA NA NA
6. 4- Nitro-m-
Phenylene Di-
Amine
C6H7N3O
2
Powd
er
NA 153.14 NA 196-
201
NA 681 Stable Irritation to
eye, skin,
inhalation,
ingestion
Brown-
red
NA NA NA NA
7. 8-amino
Quinaldine
C10H10N2 NA NA 158.2 NA NA NA NA Stable Irritation to
eye, skin,
inhalation,
ingestion
NA NA NA NA NA
8. Albendazole C12H15N3
O2S
NA NA 265.33 NA NA NA 2,400 Stable Irritation to
eye, skin,
inhalation,
ingestion
NA NA NA NA NA
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.52
Sr.
No.
Raw materials/
products
Formula State Odor Mol.
Wt
(g/mole
)
Flash
Point
(0C)
Meltin
g
Point
(0C)
Boilin
g
Point
(0C)
LD50
(mg/k
g)
Stability Hazard Color Sp.
Gr.
(g/cc)
UEL
%
LEL
%
Odor
threshold
(ppm)
9. Fenbendazole C15H13N3
O2S
Solid Odorle
ss
29.3 NA NA NA >100
00
Stable Irritation to
eye, skin,
inhalation,
ingestion
Brownis
h-Grey
NA NA NA NA
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.53
{Raw Materials}
Sr.
No.
Raw
materials
Formula State Odor Mol.
Wt
(g/mole
)
Flash
Point
(0C)
Meltin
g
Point
(0C)
Boilin
g
Point
(0C)
LD50
(mg/k
g)
Stability Hazard Color Sp.
Gr.
(g/cc)
UEL
%
LE
L
%
Odor
threshold
(ppm)
1. 2- Nitro Aniline
1. 2,5 Dichloro
Nitro
Benzene
C6H3Cl2
NO2
Flake
s
NA 192 152 52.8 267 1210 Stable Irritation to
eye, skin,
inhalation,
ingestion
Yellow NA 9.2 1.5 NA
2. Ammonia NH3 Liqu
efied
gas
Ammo
niacal
17 NA -77.7 -33 4000 Stable Corrosive Colorless NA NA NA As low as
5 ppm
2. 5- Chloro-2-Nitro Aniline
1. 2,4-
Dichloro
Nitro
Benzene
C6H3Cl2
NO2
cryst
alline
NA 192 130 29 - 32 258 NA Stable Irritation to
eye, skin,
inhalation,
ingestion
Light
Yellow
NA NA NA NA
2. Ammonia NH3 Liqu
efied
gas
Ammo
nical
17 NA -77.7 -33 4000 Stable Corrosive Colorless NA NA NA As low as
5 ppm
3. Methanol CH3OH Liqui
d
Alcoho
l
32.04 NA -97.6 64.5 NA Stable Flammable colorless 0.791
5
36.5
0
6.7
2
NA
3. Ortho Chloro Para Nitro Aniline
1. 3, 4 Di
Chloro Nitro
Benzene
C6H3Cl2
NO2
Need
les
NA 192 123 40.50 -
42.00
255.0 -
256.0
NA Stable Irritation to
eye, skin,
inhalation,
ingestion
Yellow
to Brown
NA NA NA NA
2. Ammonia NH3 Liqu
efied
gas
Ammo
nical
17 NA -77.7 -33 4000 Stable Corrosive Colorless NA NA NA As low as
5 ppm
4. Ortho Nitro Aniline
1. Ortho Nitro
Chloro
Benzene
C6H4CIN
O2
Solid NA NA 126 31 - 33 246 NA Stable Irritation to
eye, skin,
inhalation,
ingestion
Slight
yellow
NA NA NA NA
2. Ammonia NH3 Liqu
efied
Ammo
nical
17 NA -77.7 -33 4000 Stable Corrosive Colorless NA NA NA As low as
5 ppm
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.54
Sr.
No.
Raw
materials
Formula State Odor Mol.
Wt
(g/mole
)
Flash
Point
(0C)
Meltin
g
Point
(0C)
Boilin
g
Point
(0C)
LD50
(mg/k
g)
Stability Hazard Color Sp.
Gr.
(g/cc)
UEL
%
LE
L
%
Odor
threshold
(ppm)
gas
5. 4 Nitro Metaphenylene Diamine
1. 2,4-
Dichloro
Nitro
Benzene
C6H3Cl2
NO2
cryst
alline
NA 192 130 29 - 32 258 NA Stable Irritation to
eye, skin,
inhalation,
ingestion
Light
Yellow
NA NA NA NA
2. Ammonia NH3 Liqu
efied
gas
Ammo
nical
17 NA -77.7 -33 4000 Stable Corrosive Colorless NA NA NA As low as
5 ppm
6. 2-Amino, 3-Chloro, 5-(Trifluoromethyl), Pyridine
1. 2, 3
DiChloro 5
(Trifluromet
hyl)
Pyridine
C6H2Cl2F
3N
Liqui
d
NA 215.99 79 NA NA NA Stable Irritation to
eye, skin,
inhalation,
ingestion
Colorless NA NA NA NA
2. Ammonia NH3 Liqu
efied
gas
Ammo
niacal
17 NA -77.7 -33 4000 Stable Corrosive Colorless NA NA NA As low as
5 ppm
7. 8-Amino Quinaldine
1. 8-Chloro
Quinaldine
C10H10N2 NA NA 158.2 NA NA NA NA Stable Irritation to
eye, skin,
inhalation,
ingestion
NA NA NA NA NA
2. Ammonia NH3 Liqu
efied
gas
Ammo
niacal
17 NA -77.7 -33 4000 Stable Corrosive Colorless NA NA NA As low as
5 ppm
8. Albendazole
1. 4-Phenyl
Sulphanyl
Benzene
1,2-Diamine
C6H8N2 Solid NA 108.14 NA 62 284 67.7 Stable Irritant to
skin, eye
Inhalation &
ingestion
NA NA NA NA NA
2. Cyano
Crabamate
C12H14N2
O2
NA NA 218.25 NA NA NA NA Stable Irritant to
skin, eye
Inhalation &
ingestion
NA NA NA NA NA
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.55
Sr.
No.
Raw
materials
Formula State Odor Mol.
Wt
(g/mole
)
Flash
Point
(0C)
Meltin
g
Point
(0C)
Boilin
g
Point
(0C)
LD50
(mg/k
g)
Stability Hazard Color Sp.
Gr.
(g/cc)
UEL
%
LE
L
%
Odor
threshold
(ppm)
3. Methanol CH3OH Liqui
d
Alcoho
l
32.04 NA -97.6 64.5 NA Stable Flammable Colorless 0.791
5
36.5
0
6.7
2
NA
4. Acetic Acid C2H4O2 Liqui
d
Punge
nt
60.05 39 16.6 118 3310 Stable Irritant to
skin, eye
Inhalation &
ingestion
Colorless 1.049 19.9 4 0.48
9. Fenbendazole
1. 4-Propyl
Sulphanyl
Benzene
1,2-Diamine
C6H8N2 Solid NA 108.14 NA 62 284 67.7 Stable Irritant to
skin, eye
Inhalation &
ingestion
NA NA NA NA NA
2. Cyano
Crabamate
C12H14N2
O2
NA NA 218.25 NA NA NA NA Stable Irritant to
skin, eye
Inhalation &
ingestion
NA NA NA NA NA
3. Methanol CH3OH Liqui
d
Alcoho
l
32.04 NA -97.6 64.5 NA Stable Flammable Colorless 0.791
5
36.5
0
6.7
2
NA
4. Acetic Acid C2H4O2 Liqui
d
Punge
nt
60.05 39 16.6 118 3310 Stable Irritant to
skin, eye
Inhalation &
ingestion
Colorless 1.049 19.9 4 0.48
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.56
Annexure 7 {V} On-site emergency Plan
CRYSTAL SURFACTANTS & CHEMICALS
Plot No B-31/2, MIDC Area, Paithan
District Aurangabad – 431107, Maharashtra, India
ON SITE EMERGENCY PLAN
YEAR 2018
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.57
OBJECTIVES OF THE PLAN
The object of the plan is to lay down steps to handle emergency situation that may arise due to
leakage/spillage, explosion and fire of the various chemicals, fuels in the plant, which may have any
adverse effect on employees and public at large is to minimize and normalcy is restored within shortest
possible time.
Emergency Response Plan (action plan) has been drawn to fix responsibility & actions to be taken by
various groups to meet & contain the emergency within shortest possible time & within minimum loss to
men, materials, machines & property.
It is responsibility of all individuals in their respective areas to ensure success of this plan.
of various personnel and agencies to control the emergencies This plan shall be circulated for
benefit/training of all individuals working in plant.
The plan is a basic document which provided information required at the time of emergencies, roles and
responsibilities.
Some of the important objectives of the plan are:
To control the emergency, localize it and if possible eliminate it.
To avoid confusion, panic and to handle the emergency with clear-cut actions.
To minimize loss of life and property to the plant as well as to the neighborhood.
To make head count and carry out rescue operations.
To treat the injured persons.
To preserve records and to take steps to prevent recurrence.
To restore normalcy
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.58
1 INTRODUCTION
1.1 Name and Address of the Person Furnishing the Information:
Mr. G.D.Agrawal : Occupier – Partner
Mr. A,V, Deshmukh : Partner
Reg. Office & Factory Crystal Surfactants & Chemicals
B-31/2, MIDC Area Paithan, Dist - Aurangabad – 431148.
Maharashtra
Tel. No. +91 9325213509.
1.2 Company Profile
Mr. G.D. Agrawal is the occupier and the Partner, Mr. A.V. Deshmukh is partner of the
company.
Company will run its activities in General Shift along with A Shift ( 07:00Hrs to 15:00
Hrs) & B Shift (15:00 Hrs Hrs to 23:00 Hrs.) shifts & C Shift (23:00 Hrs to 07:00 Hrs.).
Approximately 40 employees will be employed for running the plant.
Distribution of Employees required in proposed plant:
1) Company employees: 25 nos.
2) Contractor’s employees: 10 nos.
3) Security : 03 nos.
Occupier : Mr. G. D.Agrawal
Production & capacity details
No. Class Of Goods Proposed Installed
Capacity
Proposed
production in 1st
year
1 PARA CHLORO ORTHO NITRO ANILINE
(PCONA) 30 MT / Month 60 % of Capacity
2 5 Chloro 2 Nitro Aniline 20 MT / Month 60 % of Capacity
3 ORTHO CHLORO PARA NITRO ANILINE
(OCPNA) 20 MT / Month 60 % of Capacity
4 ORTHO NITRO ANILINE (ONA) 25 MT / Month 60 % of Capacity
5 4 NITRO METAPHENYLENE DIAMINE
(4NMPD) 2 MT / Month 60 % of Capacity
6 2 AMINO 3 CHLORO 5 (TRIFLUOROMETHYL
PYRIDINE) 12 MT / Month 60 % of Capacity
7 8 AMINO QUINALDINE 10 MT / Month 60 % of Capacity
8 FENBENDAZOLE 20 MT / Month 60 % of Capacity
9 ALBENDOZOL 20 MT / Month 60 % of Capacity
M/s Crystal Surfactants & Chemicals Annexure
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EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.59
1.3 Key Management Persons
Sr.no Name Designation Cell
1 Mr.G.D.Agrawal Partner +91 9325213509
2 Mr.AV.Deshmukh Partner +91 9370097701
1.4 Brief Manufacturing Process
Process in General for all the above products:
27% Ammonia solution is prepared by passing NH3, at controlled flow from the NH3 cylinder through
the water in a tank, connected to the NH3 absorber. And 27 % ammonia solution is to be charged in an
autoclave. 2, 5-Dichloro Nitrobenzene is charged in the ammonia solution. Heat the resultant mixture to
160-170 °C and pressure developed of 30-32 kg/cm2 is maintained for 8 hrs. Cool the reaction mass and
vent pressure of ammonia through a tank where the ammonia is to be collected. The reaction mass is
cooled to ambient and then filtered on nutch filter. Mother liquor is collected. The wet product from nutch
filter is to be centrifuged and washed with plane water. The wet product is to be dried in tray dryer. Dry
product is to be unloaded and packed.
Albendazole
4-(Propylsulfanyl) benzene-1,2-diamine and ammonium salt of methyl-N-Cyano carbamate is to be
charged in methanol at ambient temperature. The reaction mass is to be stirred for 20-30 minutes and
acetic acid is added. Heat the reaction mass to reflux and temp is to be maintained at 50 to 60 deg C for
3-5 hrs. After completion of reflux cool the reaction mass to ambient temperature and centrifuged. The
product is to be washed with methanol and spin dried. The wet product unloaded from centrifuge is to be
dried in tray dryer to get dry Albendazole. Mother liquor is subjected to distillation to recover methanol.
Cool the concentrate reaction mass and filter to get Ammonium acetate which is sold to recycler. The
solvent residue is to be dried and recycled.
Fenbendazole:
Manufacturing Process: 4- Phenyl Sulphanyl benzene 1, 2 diamine and Cyano Carbamate are to be
charged in methanol and acetic acid in a stainless steel reactor and heated to reflux. The reflux is to be
maintained for 6-7 hrs and then cooled to ambient temperature. The reaction mass is to be centrifuged and
washed with methanol. The wet product is to be unloaded and dried in tray dryer.
Dry product as fenbendazole is to be unloaded and packed. The mother liquor is to be distilled out to get
recovered methanol which is recycled. The concentrates after distillation is to be cooled and centrifuge to
get solid ammonium acetate which is sold to recycler. Solvent residue of the mother liquor is to be
recycled to the next batch.
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.60
No Pressure Reaction or Run away or exothermic reaction.
Hazardous raw material solvent handled is Methanol and hazardous chemical is Acetic Acid.
No toxic and any other gas in generated during the reaction.
List of Raw Material Product Wise
Sr.
No. Name of Product Raw Materials
1 PARA CHLORO ORTHO
NITRO ANILINE (PCONA)
1. 2, 5 Di Chloro Nitro Benzene
2. Anhydrous Ammonia
2 5 Chloro 2 Nitro Aniline
1. 2, 4 Di Chloro Nitro Benzene
2. Anhydrous Ammonia
3. Methanol
3 ORTHO CHLORO PARA
NITRO ANILINE (OCPNA)
1. 3, 4 Di Chloro Nitro Benzene
2. Anhydrous Ammonia
4 ORTHO NITRO ANILINE
(ONA)
1. Ortho Nitro Chloro Benzene
2. Anhydrous Ammonia
5 4 NITRO METAPHENYLENE
DIAMINE (4NMPD)
1. 2, 4 Di Chloro Nitro Benzene
2. Anhydrous Ammonia
6
2 AMINO 3 CHLORO 5
(TRIFLUOROMETHYL
PYRIDINE)
1. 2, 3 DiChloro 5 (Trifluromethyl) Pyridine
2. Anhydrous Ammonia
7 8 AMINO QUINALDINE 1. 8 Chloro Quinaldine
2. Anhydrous Ammonia
8 FENBENDAZOLE
1. 4-(Propylsulfanyl) Benzene-1, 2 -Diamine
2. Sodium Salt of Methyl –N-Cyanocarbamate
3. Acetic Acid
4. Methanol
9 ALBENDAZOLE
1. 4-(Propylsulfanyl) Benzene-1, 2 -Diamine
2. Ammonium Salt of Methyl –N-Cyanocarbamate
3. Acetic Acid
4. Methanol
1.5 LOCATION OF THE FACTORY
Crystal Surfactants & Chemicals is located at Plot No B-31/2, MIDC Area, Paithan, Dist-
Aurangabad. - 431107, Maharashtra. Nearest railway station Aurangabad is 40K.m. away from the
factory.
Medical Treatment is concerned which may be required during emergency and routine activities as well.
It will be rendered through Bhujbal Hospital, which is situated at 0.1 Km from factory premises. In case
of injury of moderate/major nature concerned injured person could be sent to nearby Hospital located at
Paithan10 Km and at 20 minutes distance by vehicle.
In case of Fire, Fire fighting services could be rendered by MIDC Paithan Fire Brigade which is situated
at 0.7 Km & Paithan Nagar Parishad Fire station at 10 Km.
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.61
1.6 SHIFTWISE (AVG) OF EMPLOYEES REQUIREDIN PROPOSED PLANT:
SHIFT&TIME MALE FEMALE TOTAL
A 07:00 to 15:00 Hrs.
10 00 10
B
15:00 to 23:00 Hrs. 10 00 10
C
23:00 to 07:00 Hrs. 10 00 10
GENERAL
9:30 to 18:00 Hrs. 10 00 10
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.62
2 KEY PERSONNEL OF THE ORGANISATION & RESPONSIBILITIES
Key Personnel Of The Organization & Responsibilities Assigned To Them In Case Details Of
Emergency Organization
Emergency organization is a part and parcel of a good On-Site and Off-Site emergency plan, without which
all resources, facilities etc. Even available with us, can not be put into services at a right time as time is the
key factor in tackling an emergency.
It is not possible to envisage and detail every action which should be taken in emergency and to harness the
basic elements of emergency preparedness such as gravity of emergency, communication of information, On-
Site action for process and emergency controls, mobilization of internal and external resources for fire and
toxicity control, warning people at right time, Evacuation, Medical Preparedness, Pollution control etc.
Emergency organization is set up specifying duties and responsibilities of all to make best use of all resources
and to avoid confusion while tackling the emergency.
On-Site emergency plan highlights the flow of information and co-relation among various action groups
within the factory.
Emergency organization and arrangements include:
Site Main Controller
Site Incident Controller
First Aid Team
Fire Fighting Team
Admin & Security
Emergency Control Centre (ECC)
Assembly Points
Responsibility will be automatically delegated in absence of concerned person/s in following
manner.
MAIN CONTROLLER:
Senior most person of Site will be the Site Main Controller for handling the emergency. The
Responsibility will be automatically delegated as per the following manner in absence of concerned
person.
Unit Head of Production site (G shift) Production Officer / Shift In charge (In Shift)
M/s Crystal Surfactants & Chemicals Annexure
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EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.63
INCIDENT CONTROLLER:
The area in which emergency would occur, the senior most person / HOD will be the Incident Controller
for handling the emergency. The Responsibility will be automatically delegated as per the following
manner in absence of concerned person.
Production Manager ( G Shift) Senior most operator in shift (In Shift)
FIRST AID TEAM
There will be approx.6 employees in first aid Team. Employees will be selected from different shifts and
from all the departments. First Aid team shall be given an extensive training of handling of medical
emergency.
They have to play the role of first aider in an emergency.
FIRE FIGHTER TEAM
There will be approx.8 employees in Emergency Team. Employees will be selected from different shifts
and from all the departments.
Emergency team has been /shall be given an extensive training of handling of emergency including the
firefighting.
SECURITY TEAM
There will be adequate employees in Security Team.
RESPONSIBILITY DURING EMERGENCY:-
SITE MAIN CONTROLLER:
He will retain overall responsibility for the factory and its personnel. As soon as he is informed of the
emergency he shall proceed to the emergency control centre [Security Office] and meet the HR & Admin.
Manager. His duties shall be:
Assess the magnitude of the situation and decide if staff needs to be evacuated from their work
places.
Exercise direct operational control over areas other than those affected.
Maintain a continuous review of possible development and assess in consultation with Incident
Controller and other Key personnel as to whether shutting down of the plant or electricity or any
section of the plant and evacuation of persons is required.
Liaison with Senior Officials of Police, Fire Brigade, Directorate of Industrial Safety, MPCB
Officials and provide the advice on possible effects of the emergency on areas outside the factory
premises.
Control rehabilitation of affected areas on discontinuation of emergency.
Issue authorized statements to News media, and ensures that evidence is preserved for inquiries to
be conducted by statutory authorities.
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.64
To declare the emergency evacuation by blowing the siren and declaring the all clear position after
the emergency.
SITE INCIDENT CONTROLLER:
On receiving the first information of an emergency or incident he will rush to the scene of the occurrence
and take overall charge and report to Site Controller. On arrival he will assess the scale of emergency and
decide if major emergency exists or is likely and inform the Communication Officer accordingly.
Direct all operations within the affected areas with the priorities for safety of personnel and
minimum damage to the plant, property and minimum loss of materials.
In case of absence or Pending arrival of Site Controller, assume the duties of his post and, in
particular.
(a) Direct the shutting down and evacuation of plant and areas likely to be adversely affected by the
emergency.
(b) Ensure that all Key personnel and outside help are called in.
Provide advice and information to the Fire Fighting and First Aid squad & Security Officer and the
local fire service as and when they arrive.
Ensure that all non-essential workers / staff of the areas affected are evacuated to the appropriate
assembly points, and the areas are searched for casualties.
In the event of failure of electric supply and internal telephones, set up communication point and
establish contact with Emergency Control Centre.
Report on all significant developments to the P. & A manager.
Have regard to the need for preservation of evidence so as to facilitate any inquiry into the causes
and circumstances, which caused or escalated the emergency.
ROLE OFSECURITY STAFF
To announce through telephone or messengers to the Incident Controller and Site Controller that
incident has occurred in such and such zone.
On the sounding of the siren advises Fire Fighting and First Aid squad about the incident zone
Do not allow any vehicle or tanker inside the factory, except essential vehicles such as fire
tenders/foam tender, govt. agencies, mutual aid staff, ambulance etc.
Lead the external helping teams to reach the accident site.
Count and note down the fire fighters working in the operation.
To control traffic movements into the factory and ensuring that alternative transport is available
when need arises.
Do not allow any un-known / un-authorized person to enter in the premises.
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.65
Check about public in vicinity and ask them to evacuate.
Help fire squad team to evacuate non-essential personnel and non-technical staff.
FIRST-AID SQUAD:
Members of first-aid Squads will report to the Incident Controller on hearing of the alarm in day time.
They will administrate necessary First Aid to victims till Ambulance / Emergency Vehicle reaches the
site. The Ambulance / Emergency vehicle driver, if safe to do so, shall collect the emergency vehicle and
park nearest to the scene of the incident. First aider shall shift the victims in Ambulance / Emergency
vehicles & inform the incident controller that the Emergency Vehicle is leaving the site, giving the name
of the patient and destination i.e. hospital or and request the Site Main Controller / Site Incident
Controller to inform the destination (hospital, etc.) advising them about the casualties reaching there.
FIRE FIGHTING SQUAD
The duty Fire fighting Squad under the command of the Incident Controller shall be responsible for fire
fighting and rescue. On hearing the alarm, they shall proceed to the place of incident. The men at
security gate shall find out the location of the emergency and proceed to the site of the occurrence. At the
incident scene, a team members detailed for this purpose will check squad members against roll-call
sheet. At the site, all the squad members will respond to the advice and information given by the Incident
Controller On arrival of the local fire brigade, they will also assist in fire-fighting work with the advice of
the Incident Controller.
AMBULANCE / EMERGENCY VEHICLE DRIVER
Ambulance / Emergency vehicle driver is expected to do the following.
Immediately start vehicle and reach rescue squad assembly point (near security gate).
Take note of wind direction.
Take the injured to the hospital as directed.
GENERAL INSTRUCTIONS
Speed is essential.
Clarity of information and instructions to all concerned persons and authorities should be
maintained.
During emergency situations telephone systems are to be used only for essential communication to
combat the emergency.
In case of communication failure, send messengers by cycle or any other transport available.
Ensure that only trained persons are deputed for combating the situation and safety procedures are
followed strictly.
Ensure that MOCK DRILLs of the On-Site Emergency Plan are conducted regularly.
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.66
Adequate quantities of absorbents / materials for dangerous substances should be kept ready,
always, e.g. dry sand, dry earth, lime, blank granules etc.
EMERGENCY DO’S & DON’TS
Do’s Don’ts
Any One Notice An Emergency
Inform To Supervisor & Incident Controller
Immediately And Raise The Alarm
DO NOT Panic & Avoid Running All Over The
Place.
Get Back To Your Normal Work Place (If Safe) Or
Else Report To The Assembly Point
DO NOT Enter The Site Unless Informed, If You
Are Out Side & Emergency Siren Is Heard
Contractor Personnel
Stop Work In Safe Manner On Hearing Emergency
Siren
DO NOT Enter The Site Until It Is Cleared For The
Normal Work By Incident Controller
Assemble At The Assembly Point
Security
Keep The Main Gate Closed DO NOT Allow Visitors To Enter
Keep The Road Clear For The Movement Of Fire
Tenders & Other Emergency Vehicles
DO NOT Allow ANY VEHICLES OTHER THAN
Fire Tender & Ambulance
Control Traffic At Gates
Visitors
Leave The Place And Assemble At The Assembly
Point
DO NOT Enter The Site If Emergency Siren Is
Heard
All Other Employees On Site
On Hearing Emergency Siren Get Back To Work
Place (If Safe) And Get Instructions From The
Supervisor.
DO NOT Panic / Run Here And There
DO NOT Go To The Site Of An Incident Unless
Instructed Specifically By The Incident Controller.
M/s Crystal Surfactants & Chemicals Annexure
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EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.67
CHAPTER 3 OUTSIDE ORGANISATIONS INVOLVED
A types of accident which are likely to occur in the factory are:
SPILLAGE OF LIQUIDS FROM THEIR CONTAINMENT
FIRE IN STORAGE AREA / PROCESS PLANT
FIRE IN ELECTRICAL INSTALLATION / TRANSFORMER
TOXIC GAS LEAK – AMMONIA
STRUCTURAL COLLAPSE
FLOOD
EARTH QUAKE
TERRORISM
SABOTAGE
FOOD POISONING
B The following outside organizations which will be required to help during the course of an
emergency mitigation.
Fire Brigade Paithan MIDC Fire Brigade
Fire Brigade Paithan Nagar Parishad Fire Brigade
Local Police Department Paithan MIDC Police Station
DISH Jt. Director DISH Aurangabad
M.P.C.B., Regional Officer M.P.C.B Aurangabad
Municipal Corporation, Paithan Municipal Corporation,
District Authorities District Authorities Aurangabad
Nearest Hospital Bhujbal Hospital
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EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.68
CHAPTER 4 LIASON BEWEEN THE ORGANISATIONS
Medical Treatment is concerned which may be required during emergency and routine activities as well,
it is rendered through Bhujbal Hospital, which is situated at 0.1 Km from factory premises. In case of
injury of moderate/major nature concerned injured person could be sent to nearby Hospital located at
Paithan10 Km and t 20 minutes distance by vehicle.
In case of Fire, Fire fighting services could be rendered by MIDC Paithan Fire Brigade which is situated
at 0.7 Km & Paithan Nagar Parishad Fire station at 10 Km.
The company will sign MOU with hospital & Ambulance services. The company will share the
information with MIDC Paithan Fire Brigade & Paithan Nagar Parishad Fire Brigade.
The following emergency facilities can be made available from neighboring industries during any kind of
emergency situation.
1. Ambulance Services.
2. Occupational Health Centre.
3. Doctors and Para Medical Staff.
4. Technical Staff to assist in emergency.
5. Neutralizing Compounds.
6. First-Aid equipment, Safety equipment, Self Contained Breathing Apparatus.
The company will share information with neighboring industries. The contact numbers of all Emergency
services & neighboring industries shall be displayed at ECC.
M/s Crystal Surfactants & Chemicals Annexure
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EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.69
5 INFORMATION ON THE PRELIMANARY HAZARD ANALYSIS
A TYPES OF ACCIDENTS
1. Handling of Ammonia Cylinders and solution preparation, hazard is leakage of Ammonia through
piping, escape of unabsorbed Ammonia to the atmosphere while preparation of 27 % Ammonia
solution.
2. Leakage of Ammonia at High pressure through Autoclave.
3. Fire during unloading of Methanol tanker
B SYSTEM, ELEMENTS OR EVENTS THAT CAN LEAD TO MAJOR ACCIDENT IN THE
PROPOSED PLANT
EVENTS CAUSES EFFECT
Small Spill of Hazardous
Chemical.
Batch transfer hose / pipeline failure.
Gasket failure.
Pump gland leakage.
Localized.
Large Spill of Hazardous
Chemical.
Failure of bottom valve or nozzle of the
storage tank / spillage during Tanker
unloading
Localized.
Fire
Any spill of flammable chemical (Small or
large) may catch fire on finding source of
ignition. Methyl Alcohol, (Methanol) is a
flammable substances used in the factory.
Electric equipments like transformer, circuit
breakers & electric installations, etc. may
catch fire due to short circuiting.
Localized.
Explosion
Reaction parameters going wrong may cause
explosion in the reactor.
Failure of controls on Boiler may cause
explosion.
Air receiver of compressor may explode due
to improper maintenance and testing.
Local
Release of toxic gas.
Failure of gaskets or pipelines of toxic gas
may cause emission of toxic gas.
Ammonia will be a toxic gas used in the
factory
Local / Off-Site
potential.
Structural Collapse Earthquake, Poor Maintenance. Localized.
C HAZARDS
HAZARDS ARE SAME AS GIVEN IN TABLE A & B
D SAFETY RELEVANT COMPONENTS
1 Plant will be operated as per Standard Operating Procedure (SOP) after adequate training
2 There will be strict supervision by daily check of log sheets
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3 Nobody will be authorized to change any procedure / SOP without permission of the owner &
Occupier of the factory. Procedure can be changed only after complete technical analysis.
4 After HAZOP study adequate instrumentation / alarms & interlocks will be installed & SOP will be
finalized after HAZOP study.
5 Adequate equipment & scrubbing system will be involved for absorption of Ammonia to keep air
concentration below TLV
6 Adequate warning system will be installed in case of any hazardous event.
7 Adequate PPE will be used & training will be given to plant personnel about use of PPEs & handling
of Emergency.
M/s Crystal Surfactants & Chemicals Annexure
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EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.71
6 DETAILS ABOUT SITE
a ) LOCATION OF DANGEROUS SUBSTANCES:
Location of Storage of over ground tanks, underground tanks & Warehouse for hazardous
chemicals is given in the factory layout which is given in annexure.
Details about the quantity stored is given in the annexure
b) SEAT OF THE KEY PERSONNEL:
The seat of the key personnel will be located in the office building. This office building is located near the
main gate.
c) EMERGENCY CONTROL CENTRE / ROOM
Emergency Control Centre /will be located in the Security Main Gate. It is a focal point in case of any
major untoward incident. All the operations for mitigating the emergency will be directed from the
Emergency Control Room by the Site Controller. Emergency Control Room will be equipped with the
following items:
On-Site Emergency Plan.
List of key personnel with their telephone numbers
List of outside agencies such as Hospitals, Ambulances, Fire Brigades, Police Station, District
Authorities, MPCB officials, DISH officials with telephone numbers
Factory Layout Plan, Material Safety Data Sheets.
Note pads, pencils and register to record messages received and any instruction
Emergency lights / torches. Stretchers
Emergency protective wears such as SCBA, PVC suits, helmets, PVC hand gloves, Gas Masks,
gum boots, etc.
M/s Crystal Surfactants & Chemicals Annexure
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EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.72
7 DESCRIPTIONS OF HAZARDOUS CHEMICALS AT PLANT
A Chemical (Quantities & toxicological) data:
Various types of hazardous chemicals are being used in the manufacturing operations in the factory.
These chemicals are flammable, toxic and/or corrosive. All these chemicals have potential to lead to
severe accident / incident such as fire, explosion, emission, etc.
Quantities and toxicological data of all these chemicals are given in the following table.
No. CHEMICAL
NFPA CODE TOXICITY
Nh Nf Nr LD 50 LC 50 TLV STEL
Mg/Kg - ppm ppm
1. 3, 4 DCNB 2 1 0 953 10 gm/m3/4H N/L N/L
2. 2, 4 DCNB 2 1 0 N/A N/A N/L N/L
3. ONCB - - - 144 3200 mg/m3/4Hr N/L N/L
4. Methanol 2 3 0 5628 - 200 250
5. Anhydrous Ammonia 3 1 0 - 7338 ppm / 1 Hr 25 35
6. 2, 5 DCNB 2 1 0 1000 N/L N/L N/L
7 2, 3 Di Chloro 5
trifluro Methyl Piridine 2 0 0 N/L N/L N/L N/L
8 8 Chloro Quinaldine 1 1 1 N/A N/A N/A N/A
9 4 Chloro 2 Nitro
Aniline 4 1 0 400 N/A 2 5
10 5 Chloro 2 Nitro
Aniline 4 1 0 N/L N/L N/L N/L
11 2 Chloro 4 Nitro
Aniline - - - 1250 - N/L N/L
12 2 Nitro Aniline 3 0 0 1600 2529 mg/ m3/4Hr 2 20
13 2 Amino 3 Chloro 5 Tri
Floro Methyl Piridine 2 0 0 - - N/L N/L
14 4 Nitro Meta phenyline
Dimine - - - N/A N/A N/A N/A
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) CODE:
Nh : Health
Nf : Flammability
Nr : Reactivity
Other Abbreviations
N/A - (Data) Not available
N/L - Not Listed
M/s Crystal Surfactants & Chemicals Annexure
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EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.73
8 LIKELY DANGERS TO THE PLANT
The Causes for accidents could be as follows:
I) Disaster due to natural calamities such as:
- Flood
- Earth quake
- Storm/cyclone
II) Disaster due to external factors such as:
- Sabotage
- Civil Riots
III) Disaster due to Emergency on account of Plant & Process Hazards
- Heavy spillage of Flammable, Toxic chemical (Methyl Alcohol)
- Fire of Flammable (Methyl Alcohol)
- Uncontrolled Fire in Boiler, Boiler Fuel storage area
- Toxic Gas Release (Release of Ammonia gas)
- Electrical Fire
- All other fires
- Contact of Incompatible chemicals
IV) Disasters due to other Probable factors such as::
- Food poisoning
- Honeybee Attack
- Snake Bite
- Medical Emergency to any Employee
M/s Crystal Surfactants & Chemicals Annexure
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EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.74
9 ENUMERATE EFFECTS
9.1 Stress and Strain during Normal Operation:
Like all chemical manufacturing plants, lots of operations are being carried out in the factory. This
includes unloading of Raw Materials, transfer of these raw materials from storage tanks to reactors,
Amminolysis (Amination), cooling, filtration, drying, distillation etc.
Some kinds of stress and strain are always associated with these normal manufacturing operations of the
chemical plant. Unexpected incidents may occur during these operations either due to hazardous
chemicals, wrong operations or improper maintenance. The following incidents are considered:
1. Continuous release of chemical due to failure of transfer lines.
2. Overflow of chemicals.
3. Pressurization or failure of gaskets.
4. Failure of reactor / storage tank.
9.2 Fire and Explosion inside the Plant and Effect If Any, of Fire and Explosion Outside:
MAXIMUM CREDIBLE LOSS SCENARIO (MCLS)
Maximum Credible Loss Scenario (MCLS) is one of the techniques used to access the events in realistic
and practical way. An MCLS can be described as the most credible incident or as an incident with a
maximum damage distance, which is still believed to be probable. The analysis does not include
quantification of the risk involved in the incident and probability of occurrence of an incident.
Worst Case Scenario - Catastrophic failure of storage tank and continuous release of gas into the
atmosphere and leading to disastrous situation is considered. But the probability of such event is very
low
QRA for Methanol leakage
Road Tanker assumed to be of same volume as that of the storage tank and diameter of 2 meters and
length of 6.4 M
QRA has been carried out for three scenarios under the following conditions:
ATMOSPHERIC DATA: (MANUAL INPUT OF DATA)
Wind: 4 meters/second from NW at 3 meters
Ground Roughness: open country Cloud Cover: 0 tenths
Air Temperature: 35° C Stability Class: D
No Inversion Height Relative Humidity: 5%
M/s Crystal Surfactants & Chemicals Annexure
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Scenario 1: There is sudden leakage and ignition after release of 500 liters Methanol, before ignition and
there is pool fire
Scenario 2: The leakage of Methanol through 5 mm hole in the unloading hose, during tanker unloading
and there is pool fire
Scenario 3 (Worst Case scenario): There is total failure of unloading hose of 100 mm diameter (hose
getting disconnected), when tanker is 85 % full and there is fire
Threat zones predicted are:
Table
Scenario Amount
Released/burned
Flame
Length
10.0 kW/(sq m) =
potentially lethal
within 60 sec)
5.0 kW/(sq m) =
2nd degree
burns within 60
sec
2.0 kW/(sq m) =
pain within 60 sec
Scenario
1
390 kgs 4 M Less than 10
meters
Less than 10
meters
Less than 10
meters
Scenario
2
50.9 Kgs in 50
min
1 M Less than 10
meters
Less than 10
meters
Less than 10
meters
Scenario
3
12,627 Kgs
kilograms in 50
min
10 M 23 M 28 M 37 M
Consequences of Methyl Alcohol Spill:
It is a flammable liquid and its spillage / leakage may cause fire and / or explosion.
It poses moderate explosion hazard and dangerous fire hazard when exposed to heat, sparks or flames.
Vapours can flow along surface to distant ignition source and flash back. It is very sensitive to static
discharge.
During spill recovery and disposal, exposure to emergency responders is likely. Care needs to be taken in
this regard.
QRA FOR AMMONIA LEAKAGE:
Quantitative Risk analysis was carried out for following conditions:
ATMOSPHERIC DATA: (MANUAL INPUT OF DATA)
Wind: 4 meters/second from NW at 3 meters
Ground Roughness: open country Cloud Cover: 0 tenths
Air Temperature: 35° C Stability Class: D
No Inversion Height Relative Humidity: 5%
M/s Crystal Surfactants & Chemicals Annexure
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EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.76
For following three Scenarios:
1. Scenario 1 Worst case Scenario: Failure of Pressure reducing Control and Gas flow rate through
pipe to the tank with water for 1 hr. without absorption.
2. Scenario 2: Same as above predicting distance covered till IDLH value
3. Scenario 3: MCS Leakage through 5 mm hole in piping with 6 atm ammonia pressure for a
minute
TABLE
Scenario
No
Amount
of NH3
released
(300 ppm =
IDLH)
1100 ppm =
AEGL-3 (60
min)
(160 ppm
AEGL-2 (60
min))
(30 ppm
AEGL-1 (60
min)
Scenario 1 ---- 79 M 208 M 523 M
Scenario 2 876 kgs for 1 hr 149 M 208 M 523 M
Scenario 3 3.01 Gms in 1
min
Less than 10 m Less than 10 m Less than 10 m
M/s Crystal Surfactants & Chemicals Annexure
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EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.77
10 DETAILS OF SAFETY SYSTEMS
10.1 Warning Alarm:
Factory shall be provided with an Emergency Siren to alert people in and around the factory and also to
indicate to all such employees who are not assigned any job in the Emergency Control Plan, together at
the assembly point.
siren shall be installed in the factory premises as mentioned in the site plan. Switch is to be kept in the
security cabin. Security will blow the siren only in case of emergency that too permitted / instructed by
Authority mentioned in below table.
Emergency Siren:
Siren will be blown in the following style to give wailing sound so that everybody present in and around
the factory will come to know that something has happened inside the factory:
15 sec High 5 Sec Low for 2 Minutes
All Clear Signal:
All clear signal will be given by blowing siren continuously for 1 Minute.
Testing of Emergency Siren will be carried out during Mock Drills and on any other suitable days.
Sr. SIRENS INDICATES AUTHORITY
1. 15 sec High 5 Sec Low for 2
Minutes
On Site Emergency (Alert) Incident Controller
2. 1 Minute Continuous Emergency Controlled
(All Clear)
Site Controller
Testing of emergency siren shall be performed every week on any fixed day. Mock Drills shall be
conducted at least once in six months which is also a statutory requirement. Till all employees get familiar
with the On Site Emergency Plan, it is advised to conduct Mock Drills once in three months.
10.2 Assembly Point:
The management has identified Main Gate as Assembly point, location of which will be beyond the
distances predicted in the results given above. In case of an EMERGENCY the employees should
evacuate from emergency exits and assemble on the Assembly Points. Visitors are required to be directed
by their host.
All personnel on site will assemble in case of an emergency and the headcount will be conducted by the
security supervisor at the main gate.
Assembly point –In front of Main Gate
M/s Crystal Surfactants & Chemicals Annexure
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EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.78
10.3 Reliable Measuring Instrument, Control Units & Servicing Of Such Equipment
Details regarding 10.3 have already been covered in earlier part of the report.
10.4 Rehearsal / Mock Drill:
In disaster management, time is very important factor. Initial few minutes are very critical and timely
action only can contain the emergency.
For persons to perform their assigned roles quickly, it is essential that each individual should be made
aware of emergency procedures and their roles through proper training.
The success of any plan depends on planned & unplanned Mock Drills. It is necessary to test through
rehearsals, which will impart necessary expertise to every individual to act quickly in case of a real
emergency situation. Rehearsals also help in identifying the deficiencies in the procedures /
implementations and likely difficulties that may be encountered during implementations. Besides this it is
also a statutory requirement to conduct Mock Drills of the On-Site Emergency Plan once in six months.
Hence rehearsals of the On-Site Emergency Plan shall be undertaken periodically & shall be
documented. Documentation shall consist of observations Response Time & Recommendations.
Mock Drill Procedure
Inform all the employees about the mock Drill to be conducted.
Depute the Performance Observers (Inside / Outside ) who are not involved in exercise.
Incident observer shall communicate to Emergency Control Centre (ECC) / Security by phone or
verbally.
Security will communicate to Site Main Controller (SMC) & Site Incident Controller (SIC)
The Site Main Controller will communicate with various teams with existing communication
system
First Aid / Fire Fighting Team members will move to the incident location & get in action to
control the situation.
Site Main controller will take information from Site Incident controller. In case Type II
Emergency SMC will instruct the Security to raise the alarm.
After controlling the situation All Clear Signal will be raised
The action, Co-ordinations of all teams & Response Time shall be observed & short comings are
noted for updating the plan.
M/s Crystal Surfactants & Chemicals Annexure
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EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.79
10.5 Continuous Surveillance Of Operations
Details regarding 10.5 have already been covered in earlier part of the report.
10.6 Maintenance & Repair Work According To The Generally Recognized Rules & Good
Engineering Practices
Work permit system is implemented for doing HOT work , working at height , confined space entry etc.
Work order system is implemented for carrying out day to day maintenance work
10.7 Categories of Emergencies
Type I
The type of Emergencies which are restricted to one section of the only & which can be controlled by the
manpower & facilities in the section.
Type II
The Type of Emergencies though originating from the section which cannot be controlled by the facilities
available in section. These may require shutting down the plant & may require activation of On Site
Emergency Plan and/ or total evacuation. However the magnitude is restricted to factory premises only.
Off Site Emergency
The Type of Emergency though originated from the factory but its effects felt outside the factory
premises. The situation thus generated is called Off Site Emergency. This will need Coordination with
local bodies.
10.8 Emergency Evacuation:
Various kinds of emergencies that can warrant limited or total plant area evacuation are:
Severe Fire, Threatening calls, Civil Unrest or Curfew Earthquake , Flood.
The Site Main Controller shall use his judgment and discretion to decide, and as far as reasonably
practicable consult with the Management Leaderships, to effect a partial or total evacuation of personnel
from the site. If the incident is likely to affect people working in the plant, the Site Controller will initiate
evacuation. Evacuation of employees and contractors shall be initiated by alarm and then advising
appropriately, specific evacuation information and instructions. Evacuation routine shall be cross-wind and
up-wind relative to the gas cloud.
The following is a procedure for the evacuation:
Non essential workmen will be evacuated to the Assembly Point.
People (Employees and Contract Workers) from the affected site will be evacuated.
M/s Crystal Surfactants & Chemicals Annexure
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The evacuation will be along the escape route leading to Assembly Point.
Ensure proper head count
Maximum number of persons at any given time can be about 30. So evacuation arrangement for the same
number of people will be required in worst possible scenario.
.
M/s Crystal Surfactants & Chemicals Annexure
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11 DETAILS OF FACILITY
11.1 COMMUNICATION FACILITIES:
IMPORTANT TELEPHONE NUMBERS:
ORGANISATION CONTACT NO
FIRE BRIGADE:
Paithan MIDC Fire Brigade 02431-233001
Paithan Nagar Panchayat Fire Brigade 101
POLICE:
Police Station – Paithan 02431-232113
HOSPITALS / AMBULANCE SERVICES:
Bhujbal Hospital MIDC 9096068554
Ganesh Hospital MIDC 02431-232444
Shraddha Hospital, Paithan 02431-224052
Civil Hospital 02431-223037
Ambulance 108
Dattaji Bhale Blood Bank, Aurangabad 0240-2352371
ELECTRIC SUPPLY:
M.S.E.B. Paithan 02431-232039
M.I.D.C.:
M.I.D.C. Office Paithan 02434-232080
GOVERNMENT AUTHORITIES:
District Collector, Aurangabad 0240-2324800
Tahasildar Office Paithan 02431-223051
DISH Office, Aurangabad
M.P.C.B. Office, Aurangabad 0240-2473461
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LIST OF TELEPHONE NUMBERS (INTERNAL):
Sr.
No. Name Contact No.
1 Mr. G.D. Agrawal +91 9422245677
2 Mr. A.V. Deshmukh +91 9403697323
DETAILS OF FIRE FIGHTING & OTHER FACILITIES:
Adequate fire protection facilities shall been provided in the plant.
FIRE EXTINGUISHERS
The following are the details of fire extinguishers with capacity and their locations:
SR. No. Area ABC
TYPE
CO2
TYPE
Foam
TYPE Total
1 Security Cabin 1 1 1 3
2 Parking 1 - 1 2
3 Green Belt - - - 0
4 Finished Good Stores 1 - 1 2
5 Office Building 2 1 - 3
6 Fire Hydrant Pump 1 - - 1
7 Transformer 1 1 - 2
8 Electric House 1 1 - 2
9 Canteen 1 - - 1
10 Toilet - - - 0
11 Main Plant Building 4 - 2 6
12 Cooling Tower - - - 0
13 Raw Material WH 1 - 1 2
14 Boiler House 2 - - 2
15 E.T.P. 1 - - 1
16 Solid fuel stores 1 - - 1
17 Effluent Storage - - - 0
18 UG solvent Tank 1 - 2 3
19 Solid Waste Stores 1 - - 1
20 UG water tank - - - 0
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FIRE HYDRANT SYSTEM-
The Factory shall provide Hydrant System to provide fire protection to all plants storage tank farm
area, stores, utilities, Laboratory &office block.
The details of the proposed Fire Fighting system are as follows-
1. Water Storage capacity - 2.5 lakh lit.
2. Emergency water capacity- 1.25 lakh lit.
3.1 Electrical operated Jockey pump - 10HP / Head 70mtr / flow rate 10.8 M3/hr.
3.2 Electrical operated Main pump - 40HP/ Head 70mtr/ flow rate 54.0 M3/hr.
3.3 Diesel Engine operated pump - 40HP/ Head 70mtr/ flow rate 54.0 M3/hr.
4. Power back up DG Set= 65 kVA
5. Number of Employees Trained for firefighting- 6 no’s
6. D.G set - 125 KVA.
7. AFFF (Aqueous film forming unit)-200lit cap- 03 No
8. Fire Nozzles - 2 Nos
9. Foam Nozzles - 1 Nos
10. Fire Proximate Suit- 1 no’s
11. Ammonia Mask
12 SCABA sets = 1 nos
Details of location shall be fixed during design
Training shall be imparted to employees for fire fighting and handling of chemical as well emergency
handling.
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Annexure 7 {VI}: Health Management Plan
For Crystal Surfactants
Health Management plan for Methanol and Ammonia and ONCB
Following solvents and chemicals used can have effect on workers’ health based upon NFPA
values, MSDS and available literature. Chemicals which have Nh values more than or equal to 3
are considered as chemicals which can affect workers’ health on long term exposure. The only
solvent used is Methanol and is stored in over ground tank:
NFPA rating for these solvents
Information about toxic properties of Methanol
Boiling Point: 64.7 deg C @ 760.00mm Hg
TWA =250 ppm
TLV=200 ppm
Potential Health Effects
Eye:
Produces irritation, characterized by a burning sensation, redness, tearing, inflammation and
possible corneal injury. May cause painful sensitization to light.
Skin:
Causes moderate skin irritation. May be absorbed through the skin in harmful amounts.
Prolonged and/or repeated contact may cause defatting of the skin and dermatitis.
Ingestion:
May be fatal or cause blindness if swallowed. May cause gastrointestinal irritation with nausea,
vomiting and diarrhea. May cause systemic toxicity with acidosis. May cause central nervous
system depression, characterized by excitement, followed by headache, dizziness, drowsiness,
and nausea. Advanced stages may cause collapse, unconsciousness, coma and possible death due
to respiratory failure. May cause cardiopulmonary system effects.
Sr. No. Chemical Max. qty
required per Month
Maximum qty
stored
Nf Nh Nr
2 Methanol 10 Cu. M 20 Cu. M 3 2 0
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Inhalation:
Harmful if inhaled. May cause adverse central nervous system effects including headache,
convulsions, and possible death. May cause visual impairment and possible permanent blindness.
Causes irritation of the mucous membrane.
According to this information available and other detailed medical information with
Occupational Health certified medical fractioned, the periodic medical tests will be finalized to
asses and control the adverse effects, in addition to all the engineering safety systems to be
installed, like Hydrocarbon detectors, tank will be provided with overhead condensers with
chilled water, transferring Methanol with mechanical seal pumps. And with BP of 64 deg C, it is
not likely to contribute to any VOCs spite.
Chronic:
1. Prolonged or repeated skin contact may cause dermatitis.
2. Chronic exposure may cause reproductive disorders and teratogenic effects.
3. Prolonged exposure may cause liver, kidney, and heart damage.
Solvents are likely to be present in air as VOC. Chemicals which can contribute to VOC. The
detailed measures which will be taken for keeping VOC from solvent storage have already been
submitted.
Health Management Plan for Solvents:
Depending on their physical characteristics, certain chemicals have an affinity for specific target
organs or body systems. Once deposited, they cause impaired functioning of the normal
metabolic processes, which if permanent, ultimately results in disease.
Following are the steps to prevent adverse effect on workers’ health.
1. Environmental monitoring and control: Measures the airborne concentration of the
chemical in the workplace environment and control concentration less than Permissible
levels. The plan has already been given
2. Medical surveillance: Aims to identify workers with early adverse health effects, which
are likely to be reversible or do not progress to significant functional impairment when
exposure conditions are improved. By carrying out regular medical examination of workers,
specifically medical tests which are aimed for checking the effects of chemicals which
affect target organs. These will be decided in consultation with qualified medical
practitioner
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3. Following table shows effects of solvent, of these solvents, toluene will only be used.
4. Detailed stepwise plan for ASSESSMENT AND MONITORING OF EXPOSURE TO
CHEMICAL HAZARDS is given in Annexure 1.
Other Hazardous Chemicals Stored in Bulk:
Table
Toxic properties of ONCB:
Acute toxicity, Oral - Category 4 - Acute Tox. 4
Hazardous: Toxic on skin contact. Repeated exposure and absorption through skin can cause
significant harm.
Remove clothing, wash with plenty water soap and warm water. Call Doctor immediately.
Do not drink alcohol, smoke and eat while handling this product.
Proper PPES must be used.
M. P= 30-32 deg C
B. P. =246 deg C.
Since it is high boiling compound there will be no VOC increase due to this chemical
2,4-Dichloro-nitrobenzene
Boiling point 258 °C (496 °F)
NFPA Rating
Health Hazard: 2 Fire : 1 Reactivity Hazard : 0
Other raw materials handled are also solid and less toxic with Nh= < 2
Sr.
No.
Chemical Maximum
qty stored
MT/Cu.
M
Size of tank
in Diameter
and Height
Number
Tanks
Clear
Distance
between
each tank
NFPA
rating
2 2, 4
DCNB 23000 Kg.
DIA =2.5 M
Height= 4M 1 2 Meter
Nh=2 Nf=1
3 ONCB 23000 Kg. DIA =2.5 M
Height= 4M 1 2 Meter
Nh=3,
Nh=1,Nr=1
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Gases Handled:
Ammonia and Hydrogen
Out of these only Ammonia is irritant and toxic. Detailed Annexure is enclosed here with
regarding handling precautions, toxic properties and medical consequences. This is enclosed as
an Annexure 2.
It is clear that exposures as high as more than 2000 to 5000 ppm are of serious consequence.
TLV limit is 35 ppm.
For Medical health management plan following is suggested:
Physical Examinations
Pre-placement Examinations
Most employees may be assigned to processes in which the use of anhydrous ammonia is
carefully controlled. Under some circumstances the physician carrying out pre-placement
examinations may wish to exclude from exposure people with the following disabilities:
a. Those with only one functioning eye;
b. Those with severe faulty vision; and
c. Those with chronic diseases of the nose, throat or lung.
Periodic Health Examination
Usually periodic health examinations will not be conducted solely by reason of the employee
exposure to ammonia.
Three types of effects on the human body given in the table are:
1. Acute
2. Chronic
3. Allergic
Acute:
The effect is exerted immediately or within a few hours of exposure (implies rapid accumulation
at the target organ site; the severity of the reaction is directly proportional to the exposure dose
rate) e.g. chemical asphyxiants (cyanide, carbon monoxide, hydrogen sulphide, nitrogen dioxide),
irritants (chlorine, sulphur dioxide, ammonia) and corrosives (acids).
Chronic:
The effect is exerted after months or years of exposure (implies gradual accumulation at the
target organ site; severity is directly proportional to the exposure dose rate) e.g. heavy metallic
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toxins such as lead. Certain substances demonstrate a delayed effect following a prolonged
latency period (can occur with prolonged exposure or transient exposure) e.g. carcinogens such
as asbestos.
Allergenic:
The effect is exerted through the immune system (multiple initial doses result in sensitization
with the accumulation of antibodies; subsequent low-level exposure triggers a response;
pronounced individual susceptibility) e.g. respiratory and skin sensitizers (chrome, nickel,
platinum salts).
Annexure 1
Assessment and Monitoring of Exposure to Chemical Hazards
Assessment and monitoring of exposure to hazardous chemical substances is an important aspect
of initial and ongoing risk assessment and control. The primary prevention strategy should
always be to prevent exposure to agents associated with toxic effects. When it is not possible to
prevent such exposures, then the appropriate strategy is to limit exposure and minimise the
possibility of adverse health effects. Exposure monitoring encompasses two basic techniques viz.
environmental air monitoring (occupational hygiene) and biological monitoring.
Environmental and biological monitoring are ways of investigating different problems and
should be seen as complementary procedures. A practical approach in setting up an exposure
monitoring programme for hazardous chemical substances is outlined in Table 3.
Table 3. A stepwise approach to developing an exposure monitoring programme for
hazardous chemical substances
Step 1 What is the nature of the job? - outline the various activities.
Step 2 Identify the hazardous chemicals associated with exposure to chemicals in the various
activities.
Step 3 Identify the potential routes of exposure to the particular hazardous chemical
substance.
Steps 1-3 are part of the risk assessment process. If a potential health risk is identified, proceed to Step 4.
Step 4 If the exposure route is mainly airborne, proceed to environmental monitoring (EM).
Step 5 If the exposure route is mainly through non-inhalation routes (skin, ingestion) or if
major reliance on personal protective equipment, proceed to biological monitoring
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(BM).
Step 6 Develop a sampling strategy for EM and/or BM based on exposure zone
characterisation (groups of workers performing similar activities). For EM, it is
preferable to do personal sampling. The timing of the sampling strategy for BM is
based on the biological half-life of the substance in the sample medium (blood, urine)
concerned. Conduct sampling in a standardised manner. Ensure that samples are
appropriately stored after collection.
Step 7 Identify the appropriate analytical test that has a high degree of validity, and a quality-
certified laboratory that will conduct the analysis of samples.
Step 8 Decide beforehand the criteria to be used to define an abnormal test result using the
DOL/ ACGIH/NIOSH OELs for airborne substances or Department of Labour
(DOL)/ACGIH BEIs for BM samples.
Step 9 Outline the process of referral to confirm abnormal result in the case of BM, removal
of the person from exposure; determining the presence of adverse health effects
through medical surveillance and/or diagnostic medical assessment; initiating treatment
in instances of acute toxicity; and where appropriate submitting a workers'
compensation claim (COIDA) should there be abnormal results.
Step 10 Outline the procedure for notification of employer, worker (ongoing worker
notification procedures) and enforcement agency (notify incident to DOL) as to the
outcome of the exposure assessment.
Step 11 Ensure input of the information obtained in this process into systems and procedures in
assessing the efficacy and improvement of existing control measures such as
engineering controls, work procedures, education and training.
Step 12 Ensure evaluation and audit of the programme on a regular basis.
Annexure 2
Measures for handling Ammonia
"Ammonia is a natural constituent of the atmosphere but exists in concentrations below the level
which is hazardous to humans, animals, plants or materials.
High concentrations of ammonia gas are corrosive to mucous membranes; can cause damage to
the eye, throat and upper respiratory tract; and can produce residual damage and even death to
humans and animals.
High concentrations are also toxic to most plant life and have corrosive effects on materials."
Concentration in Air Effect
20 µg/m (0.027 ppm)3 - Average atmospheric background concentration.
30 - 36,000 µg/m3 (.04 -
50 ppm)
- Odor threshold.
1.44 mg/m3 (2.0 ppm) A limit of 0.50 ppm may be desirable if a surrounding buffer is not
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Max one hour conc.
limit
possible.
18 mg/m3
(25 ppm)
threshold limit value to which it is believed workers may be exposed
continuously for 8 hours without adverse effects3
280 - 490 mg/m3 (390 -
680 ppm)
- concentration range where NH3 gas produces eye, nose and throat
irritation and may injure respiratory mucous.
360 mg/m3 (500 ppm)
- suggested maximum short-term atmospheric concentration due to
uncontrolled release of ammonia resulting from equipment failure,
safety valves discharging or any other single release.
The flammable limits of ammonia are from 15% to 25% by volume in air; however, ammonia is
difficult to ignite in spite of this. Gaseous ammonia will dissolve readily in water at a rate of
approximately 700 volumes/volume of water.
Melting point: -77.4°C Boiling point: -33.4°C Density: 0.677 g per c.c.
* Due to the chilling effect of evaporation, ammonia vapor resulting from a large spill may move
down-wind as a visible cloud some distance before dissipating or rising.
Vapour
Concentration(ppm)
General
Effect
Exposure Period
(1) (2) (3)
1-5 Odour
detectable by
most person
Prolonged repeated exposure produces no injury
25 No adverse
effect for
average
worker
Maximum allowable concentration
for 8 hour working exposure
35 No adverse
effect for
erage worker
Exposure should not be longer than
15 minutes and should not occur more than four times
per day
400 to 700 Nose and
throat
irritation
Eye irritation
with tearing
Infrequent short (1/2 hour) exposure ordinarily produces
no serious effect
2 000 to 3 000 Conculsive
coughing
Severe eye
irritation
No permissible exposure. May be fatal after short
exposure
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Vapour
Concentration(ppm)
General
Effect
Exposure Period
(1) (2) (3)
5 000 to 10 000 Respirator
spasm. Rapid
asphyxia
No permissible exposure. Rapidly fatal
Liquid anhydrous ammonia produces skin burn on contact.
i. ACGIH Short Term Exposure Limit (STEL) – 35 ppm
NOTES
ACGIH (TLV-TWA) – The TWA concentration for a conventional 8 h work day and 40 h
work week, to which it is believed that nearly all workers may be repeatedly exposed, day
after day for lifetime without adverse effect.
ACGIH (TLV-STEL) indicates Short Term Exposure Limit. A 15 minutes TWA exposure
that should not be exceeded at any time during a work day, even if the 8 h TWA is within the
TLV-TWA. Exposures above the TLV-TWA up to the TLV-STEL should be less than four
times per day, and there should be at least 60 minutes between successive exposures in this
range.’
LABELLING
Consignments or smaller containers shall carry an identifying label or stencil depicting the
symbol given in Fig. 2 of IS 1260 (Part 1) and the following information shall also be given
in the lower half of the label.
AMMONIA, ANHYDROUS
WARNING ! Hazardous liquid and gas under pressure
Liquid Causes Burns
Gas Extremely Irritating
Do not breathe gas.
Do not get in eyes, on skin, on clothing.
In case of contact, immediately flush skin or eyes with plenty of water for at least 15 minutes.
Call a physician at once in case of burns, especially to the eyes, nose and throat, or if the patient
is unconscious.
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Keep cylinders away from heat and sun. Do not store with flammable or explosive materials.
Never drop cylinders.
Be sure connections are tight. Use no oil or lubricants on valves.
Never refill cylinders.
Keep the cylinders up-right (vertical) with its valve at the top and secure it properly.
PREVENTIVE MEASURES
Employee Education and Training
Safety in handling ammonia depends, to a great extent, upon the effectiveness of employee
education, proper safety instructions, intelligent supervision and the use of safe equipment.
The education and training of employees to work safely and to use the personal protective
equipment or other safeguards provided for them is the responsibility of supervision. Workers
should be thoroughly informed of the hazards that may result from improper handling of
ammonia. Each employees should be fully informed as to what to do in an emergency.
Employee education and training should include the following:
a. Instruction and periodic drill or quiz regarding the locations, purpose and use of
respiratory protective devices and other personal protective equipment and action to be
taken during emergency.
b. Instruction and periodic drill or quiz regarding the locations of safety showers, eye baths,
bubbler drenching fountains, or the closest source of water for use in emergencies.
c. Instructions to avoid all unnecessary inhalation of vapours of ammonia and all direct
contact with the liquid.
d. Instruction and periodic drill or quiz regarding the location, purpose and the use of
emergency fire fighting equipment. Instruction to strictly prohibit smoking in storage
area.
e. Instructions to report to the proper authority all equipment failures and any unusual odour
of ammonia.
Personal Hygiene
Emergency showers and eye baths should be placed at convenient locations wherever anhydrous
ammonia is used in quantity. Every employee should understand that direct contact with the
chemical requires the instant application of large amounts of water to the affected area. These
safety showers should be tested periodically for their proper functioning.
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Skin, eye and respiratory protective equipment will often be necessary.
Physical Examinations
Pre-placement Examinations
Most employees may be assigned to processes in which the use of anhydrous ammonia is
carefully controlled. Under some circumstances the physician carrying out preplacement
examinations may wish to exclude from exposure people with the following disabilities:
a. Those with only one functioning eye;
b. Those with severe faulty vision; and
c. Those with chronic diseases of the nose, throat or lung.
Periodic Health Examination
Usually periodic health examinations will not be conducted solely by reason of the employee
exposure to ammonia.
Personal Protective Equipment
Availability and Use
While personal protective equipment is not an adequate substitute for good, safe working
conditions, adequate ventilation, and intelligent conduct on the part of employees working with
ammonia, it is, in many instances, the only practical means of protecting the worker, particularly
in emergency situations. One should keep firmly in mind that personal protective equipment
protects only the worker wearing it, and other unprotected workers in the area may be exposed to
danger.
The correct usage of personal protective equipment requires the education of the workers in
proper employment of the equipment available to him. Under conditions which are sufficiently
hazardous to require personal protective equipment, its use should be supervised and the type of
protective equipment selected should be capable of control over any potential hazards.
Eye Protection
Gas-tight chemical goggles or full face mask should be worn when handling ammonia where
leaks or spills may occur. Water wash or water sprays should be available in areas where
ammonia leaks, spills or splashes may be encountered.
Respiratory Protection
Severe exposure to ammonia may occur in tanks during equipment cleaning and repairs, when
decontaminating areas following spills, or in case of failure of piping or equipment. Employees
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who may be subject to such exposures should be provide with proper respiratory protection and
trained in its use and care. Available types are described below.
NOTE– Respiratory protective equipment shall be carefully maintained, inspected, cleaned and
sterilized at regular intervals, and always before and after use by another person.
Self-contained breathing apparatus
It permits the wearer to carry a supply of oxygen or air compressed in the cylinder (the self-
generating type produces oxygen chemically) and allows considerable mobility. The length of
time a self-contained breathing apparatus provides protection varies according to the amount of
air, oxygen or regenerating material carried.
Compressed oxygen should not be used where there is danger of contact with flammable liquids
or vapours, especially in confined spaces such as tanks or pits. A special type of self-contained
breathing apparatus may be used which is provided with a small cylinder of compressed air for
escape but is supplied with air through an air line for normal work purposes.
Positive pressure hose masks
These are supplied by blowers and require no internal lubrication. The wearer shall be able to use
the same route for exit as for entrance and shall take precautions to keep the hose line free of
entanglement. The air blower shall be placed in an area free of contaminants.
Air-line masks
These are supplied with clean compressed air, are suitable for use only where conditions will
permit safe escape in case of failure of the compressed air supply. These masks are usually
supplied with air piped to the area from a compressor. It is extremely important that the air
supply is taken from a safe source, and that is not contaminated by oil decomposition from
inadequate cooling at the compressor. The safer method is to use a separate compressor of the
type not requiring internal lubrication. Pressure reducing and relief valves as well as suitable
traps and filters, shall be installed at all mask stations.
8.4.3.4 Chemical cartridge respirators
These may be used to avoid inhaling disagreeable but relatively harmless concentrations of
ammonia vapour. These respirators, however, are not recommended for protection where toxic
quantities of ammonia may be encountered. While using cartridge care must be taken to check
the oxygen content in the area. It should be more than 16.5 percent (v/v) and chemical cartridges
whose life is over, must not be available for use
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CAUTION : Filter type respirators do not offer protection against gases and are unsuitable
for use when working with ammonia.
8.4.4 Head Protection
Where there is no danger from falling objects, safety or ‘hard’ hats are considered unnecessary,
soft, brimmed hat or caps should be worn to give protection against liquid leaks and splashes.
8.4.5 Foot Protection
Rubber boots or safety-toed rubber booties should be used as required. Rubber boots should be
thoroughly cleaned and ventilated after contamination.
8.4.6 Body, Skin and Hand Protection
Rubber or other protective gloves should be worn where any danger of contact with ammonia
may occur. Impermeable wears may also be used.
8.4.6.1
For the protection of the skin, cotton shirt, trousers and underwear should be worn (cotton resists
alkalis better than wool).
8.4.6.2
In case of emergency, a rubber apron or rubber coat may provide sufficient protection, but in
areas of high ammonia concentration a complete gas suit should be worn.
8.4.6.3
For optimum protection of the body, the collar should be kept buttoned, glove (gauntlets) should
be tucked inside of sleeves, and trouser legs should be left outside of boots.
It is also suggested to have a valcro type tight fitting strap to have the legs and arm areas tight
enough to avoid ammonia gas entry into the protective suit.
8.4.6.4
In area of high ammonia concentration, ammonia may be absorbed by perspiration on the body
even though appropriate protective clothing is worn. Severe discomfort may be minimized or
prevented by the application of protective oil to such body areas in addition to the wearing of
protective clothing.
8.5 Spills and Leaks
8.5.1
Leaks of ammonia should be searched for, preferably with hydrochloric acid solution or with
either chlorine gas or sulphur dioxide gas using a small cylinder of the compressed gas. A white
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cloud is produced in the presence of ammonia. Because of the fire risk, sulphur candles should
not be used.
8.5.2
If leaks or spills occur, only properly protected personnel should remain in the area. In cases
where leaks cannot be valved off, use large volumes of water sprayed directly on the leak and
maintain contact until the contents have been discharged and the tank is empty. Leaking
cylinders should be removed to the outdoors or to an isolated, well-ventilated area and the
contents transferred to other suitable containers. All spills should be flushed away promptly with
water.
8.5.3
In handling or operating any type of ammonia system, always be sure that all valve connections
and pipe lines are in proper order and condition before starting the operation. Keep compressors
and motors clean and in good condition.
8.5.4
During cold weather keep all steam traps warm, whether or not tanks are in service.
68.5.5
Never, under any circumstances, close all valves on a full line of liquid ammonia unless
protected by pressure relief or liquid expansion device.
9 FIRST-AID
9.1 General Principles
After severe exposure to ammonia gas, it is important to move the patient from the contaminated
area promptly. In case of contact of the liquid with the eyes or skin, immediate flushing with
large quantities of running water is imperative. In all cases of serious injury, call a physician at
once giving him a complete account of the accident.
9.2 Contact with Skin and Mucous Membranes
Speed in removing ammonia from contact with the patient and in moving the patient to an
uncontaminated atmosphere is of primary importance.
If skin contact is extensive and emergency showers available, the employee should get under the
shower immediately. Contaminated clothing and shoes should be removed under the shower. In
other instances flushing with large amounts of running water should be continued for at least 15
minutes.
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9.2.1: Under no condition should salves or ointments be applied to the skin or mucous membrane
burns during the 24-hour period following the injury. Subsequent medical treatment is otherwise
the same as for thermal burns.
9.3 Contact with the Eyes: If even small quantities of ammonia enter the eyes, they should be
irrigated immediately and copiously with water for a minimum of 15 minutes. The eyelids
should he held apart during the irrigation to ensure the contact of water-with the tissues of the
eye surface and lids. A physician should be called at the earlier possible moment. After the first
15 minutes period of irrigation, if a physician is not available, the irrigation should continue for a
second period of 15 minutes. It is then permissible as a first-aid measure to instill 2 or 3 drops of
0.5 percent pontocaine solution or an equally effective aqueous topical anesthetic. No oils or oily
ointment should be instilled unless ordered by a physician. The employee should be sent to a
physician, preferably an eye specialist, as soon as possible.
9.4 Ingestion: If liquid anhydrous ammonia has been swallowed, call a physician immediately. If
the patient is conscious and able, he should drink large amounts of water to dilute the chemical.
Do not induce vomiting if the patient is in shock extreme pain or is unconscious. If vomiting
begins, place the patient face down with head lower than hips, this prevents vomitus from
entering the lungs and causing further injury.
9.5 Inhalation
Exposed persons should be removed at once to an uncontaminated area. If the exposure has been
to minor concentrations for a limited time, usually no treatment will be required.
9.5.1: When there is severe exposure to higher concentrations, and if oxygen apparatus is
available, oxygen may be administered but only by a person authorized for such duty by a
physician. If the patient is not breathing, an effective means of artificial respiration should be
initiated immediately. Call a physician.
9.5.2: The patient should be kept comfortably warm but not too hot and should be kept at rest.
9.5.3:Never attempt to give anything by mouth to an unconscious patient.
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Annexure 7 {VII}: EHS Policy
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Annexure 9.1
Table 1: List of plant species for Green Belt Development
Sr.
No.
Scientific Name Common Name Family Sensitive /
Tolerant
Habit Growth r
ate
Regeneration Evergreen
/
Deciduous
1. Achras sapota Chikoo Sapotaceae T Tree Quick
growing
Grafting Evergreen
2. Aegle marmelos Bell tree Rutaceae T Tree Quick
growing
By seed &
root cutting
Evergreen
3. Albizia chinensis Siris Mimoseae T Tree Quick
growing
By seed Deciduous
4. Albizia lebbeck Siran Mimoseae T Tree Quick
growing
By seed Deciduous
5. Albizia procera White Siris Mimoseae T Tree Quick
growing
By seed Deciduous
6. Alstonia Scholaris Chattiyan Apocynaceae T Tree Quick
growing
By seed Evergreen
7. Annona Squamosa Custard Apple Annonaceae T Small
tree
Fast growing By seed,
Grafting
Budding
Evergreen
8. Annona reticulata Luvuni Annonaceae T Tree Fast growing By seed Evergreen
9. Azadirachta indica Neem Meliaceae T Tree Quick
growing after
1st season
By seed Evergreen
10. Bauhinia purpurea Khairwal Caesalpinacea
e
T Tree Quick
growing
Through seed
11. Bauhinia racemosa Apta Caesalpinacea
e
T Tree Quick
growing
By seeding
12. Butea monosperma Palas Fabaceae T Tree Quick
growing
By seeds Deciduous
13. Cassia fistula Golden shower Caesalpinacea
e
T Tree Quick
growing
By seeds Deciduous
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Sr.
No.
Scientific Name Common Name Family Sensitive /
Tolerant
Habit Growth r
ate
Regeneration Evergreen
/
Deciduous
14. Citrus aurantium Nebu Rutaceae T Tree/
shrub
Quick
growing
By seeds,
Stem cutting
Evergreen
15. Dalbergia sissoo Sissoo Moderate
during 1st
year and
rapid
afterwards
By seeds,
Root & Slum
cuttings
Evergreen
16. Delonix regia Flameboyant Caesalpinacea
e
S Tree Quick
growing
By seeds,
cuttings
Deciduous
17. Emblica officinalis Awala Euphorbiaceae T Tree Quick
growing
By seeds,
cuttings,
budding,
inarching
Deciduous
18. Ficus benghalensis Bargad Moraceae T Tree Quick
growing
By cutting
seeds
Evergreen
19. Ficus glomerata Umbar Moraceae T Tree Quick
growing
By seeds,
cutting
Deciduous
20. Ficus religiosa Pipal Moraceae T Tree Quick
growing
Through
seeds, cutting
Evergreen
21. Hibiscus rosa-sinensis Jaswand Malvaceae T Shrub Quick
growing
By seeds Evergreen
22. Lantana camara Lantana Verbenaceae T Shrub Quick
growing
By seeds,
cuttings
Evergreen
23. Mangifera indica Mango Anacardiaceae T Tree Quick
growing after
1st year
By seeds,
transplantatio
n, grafting,
budding, air
layering, root
cutting,
marcutting
Evergreen
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Sr.
No.
Scientific Name Common Name Family Sensitive /
Tolerant
Habit Growth r
ate
Regeneration Evergreen
/
Deciduous
24. Nerium indicum Kaner Apocynaceae T Shrub Quick
growing
By Cutting Evergreen
25. Psidium guayava Amrud Myrtaceae T Tree Quick
growing
By seeds,
stem, cutting,
budding,
grafting
Evergreen
26. Samanea saman Rain tree Mimosaceae T Tree Quick
growing
By seed
cutting
Evergreen
27. Saraca asoka Ashok Caesalpinacea
e
T Tree Quick
growing
By seed Evergreen
28. Syzygium cumini Jaman Myrtaceae T Tree Quick
growing
By seed,
cutting,
Grafting,
Budding
Evergreen
29. Tamarindus indica Imli Caesalpinacea
e
T Tree Quick
growing
(Early)
By seed Evergreen
30. Zizyphus mauritiana Ber Rhamnaceae T Tree Quick
growing
By seeds Evergreen
31. Zizyphus xylopyra Katber Rhamnaceae T Staggler
shrub
Quick
growing
By seeds Evergreen
Source: “Guideline for Developing Greenbelt” Central pollution Control Board, Program objective series PROBES/75/1999-
200Table 2
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.102
Table 2: List of Birds associated plants for green belt development
S.no Scientific name Birds
1. Acacia catechu Coppersmith, Blue throated Barbets, Red vented bulbul
2. Alianthus excelsa Asian koel, Jungle babbler, Common Myna, Asian pied starling
3. Anthocephalus
cadamba
Cattle egret, brown crowned night heron, white breasted kingfisher,
pied kingfisher
4. Ficus religiosa Oriental white eye, common iora, long tailed shrike, rufous
woodpecker
5. Dendrocalamus sp. Greater caucal, black drongo, jungle babbler, green bee eater
6. Delonix regia Red-whiskered bulbul, lineated barbet, black drongo, asian koel
7. Ficus benghalensis Indian roller, common hawk cuckoo, brown srike
8. Lagerstromia
parvoflora
Great tit, red vented bulbul, purple rumped sunbird
9. Tamarindus indica Black rumped flameback, rose ringed parakeet, Indian cuckoo,
orange breasted green pigeon
10. Tectona grandis Red-whiskered bulbul, common iora, yellow footed green pigeon,
black drongo
11. Mangifera indica rose ringed parakeet, rufous treepie, black rumped flameback
12. Zizipus jujube Verditer flycatcher, plain prinia, oriental magpie robin
13. Thivetia peruviana Purple sunbird, purple rumped sunbird, great tit, rufous treepie
14. Terminalia cattappa Oriental white eye, purple sunbird, plain prinia
15. Hibiscus rosa-cinensis Red breasted parakeet, Sunbird
16. Cocos nucifera Baya weaverbird
17. Syzygium jamboanum Flowerpecker, red vented bulbul, Indian robin
18. Azadirachta indica Red vented bulbul, White browed bulbul, oriental white eye, House
sparrow
19. Bombax seiba Leaf bird, Purple sunbird, Golden oriole, green bee eater
M/s Crystal Surfactants & Chemicals Annexure
EIA/CSC/Final/2018/02
EIA Consultant: sd engineering services pvt ltd {Aurangabad, MH} A.103
Table 3: List of Butterfly associated plants for green belt development
Sr. No. Tree Species Associate Butterfly species
1. Polyalthia longifolia Tailed Jay
2. Annona reticulate Tailed Jay
3. Annona squamosa Tailed Jay
4. Aegle marmelos Lime Butterfly, Common Mormon
5. Citrus sp. Lime Butterfly, Common Mormon, Blue Mormon
6. Bauhinia racemosa Lemon / Common Emigrant
7. Butea monosperma Lemon / Common Emigrant
8. Cassia fistula Lemon / Common Emigrant, Mottled Emigrant, Common Grass Yellow
9. Cassia siamea Lemon / Common Emigrant, Mottled Emigrant
10. Albizzia sp. Common Grass Yellow
11. Cocos nucifera Common Palmfly
12. Areca catechu Common Palmfly
13. Phoenix sp. Common Palmfly
14. Acacia catechu Common Nawab
15. Albizia lebbeck Common Nawab, Zebra blue
16. Tamarindus indicus Tawny Rajah, Black Rajah
17. Pongamia pinnata Chestnut- Streaked Sailer
18. Bombax ceiba Chestnut- Streaked Sailer, Common Sailer
19. Careya arborea Common Sailer
20. Mangifera indica Common Baron
21. Anacardium occidentale Common Baron
22. Ricinus communis Common Castor, Angled Castor
23. Sida rhombifolia Lemon Pansy, Great Eggfly
24. Ficus sp. Common Map, Common Indian Crow
25. Calotropis gigantean Glassy Blue Tiger, Plain Tiger
26. Mimusops elengi Common Indian Crow
27. Ziziphus mauritiana Common Pierrot, Angled Pierrot, Blue Banded Pierrot
28. Ziziphus xylopyrus Common Pierrot, Angled Pierrot, Blue Banded Pierrot, Dark Pierrot