Product Specification & Customer Support guide - Emplas

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Emplas Window SystemsHuxley Close | Park Farm South | Wellingborough | Northamptonshire | NN8 6AB

Telephone: 01933 674 880 | Fax: 01933 678 635 | Email: [email protected]

Product Specification & Customer Support guide Version 1.1

| Product Specification & Customer Support guide | 2019 | Version 1

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Emplas InformationContents 2Contact Information 4Bank Holiday Deliveries 5Quality and Culture 6Vision, Mission & Values Statement 7CE Regulations 8Foil Surcharge 9Remote Order Lead Times & Deliveries 10Manual Order Lead Times & Deliveries 11Order Dificiency Procedure 12Customer Complaints & Goods Return Procedure 13Energy Ratings 14How to Order 15Faulty Goods Returns 1610 Year Guarantee 18Secured By Design 19SBD on Window Designer 20SBD On Order Forms 21PAS 24 / Secured By Design 22BSI KM 33513 23BSI 14001 EMS 566160 24BSI KM 594781 25BSI 18001 OHS 566161 26BSI 9001 FM 12731 27BSI PAS 99 IMR 566162 28BSI Energy Ratings KM 594781 29AncillariesFrame Vent Trickle Vents 32Frame Vent Trickle Vents Procession in Window Designer 34Titon Trickle Vent 36Titon Trickle Vent Procession in Window Designer 38Glazparts Link Vent 40Dimension & Route Details 42Heritage Horn 43Simon Link Vent 44PVC 2mm Coupler 467.5mm Coupler 4824mm Coupler 5090° Degree Corner Post 5190° - 126° Variable Angle Bays 53125° - 180° Variable Angle Bays 56145° - 180° Variable Angle Bay 58135/150° Fixed Angle Bays 60Jacking Kit Fitting Guidlines 62Composite DoorsTechnical Data 66Minimum & Maximum Sizes 67Composite Door Colours 68Composite Door Glass Styles 70Avantis KUBU Equipped Composite Door Lock 72AV2 Electric Lock 73AV2 Electric Lock How to Process in Window Designer 76AV2 Autolock 77Standard Door Handles 78Stainless Steel Handles 79Pull Bars 80Pull Bars How to Process in Window Deisgner 82Heritage Lock Position 83Letterplates 86SBD Letterplate 87Knocker & Spy Hole Fitting 89Composite Sidelights 90Hinge Details and Adjustment Info 91TRISYS Cassette System 93TRISYS Glazing Guide 94Care & Maintenance 96Composite Door Side Panel Datasheet 97Composite Door Bowing - Thermal Movement 98Frame To Slab Gap 99Aluminum Threshold Options 100Split Spindle 103Aluminium Bi-Fold DoorsAluminium Bi-Fold Door Sizes 107Aluminium Bi-Fold Doors Profile 108Flush Outerframe Open Out 109Head Open Out 110Cill Open Out 111Frame Jamb Open Out 112Interlock Open Out 113Meeting Stile Open Out 114Locking Jamb Open Out 116Meeting Jamb Open Out 118Flush Outerframe Open In 119Head Open In 120Cill Open In 121

Frame Jamb Open In 122Interlock Open In 123Meeting Stile Open In 124Locking Jamb Open In 126Meeting Jamb Open In 128190mm Cill Open Out 129GlassPlanitherm Energy Standard 132Planitherm Comfort 133Planitherm Comfort Plus 134BSI Window Energy Rating (WER) 135Hurst Panel U-Values 136Window ‘U’ Values Table 139Pilkington Obscure Range 140Georgian Bar 144Astragal Bars 145GGF Visual Quality Standards 146HardwareCasement Shootbolt Locks - H4 148Casement Super Espag - H5 150Standard Casement Handles 152Standard Casement Handles in Window Deisigner 153Monkey Tail Furniture 154Standard Hinges 156Restricted Hinges 158Egress Window Hardware Easy Clean Hinges 160Easy Clean Hinges 161Easy Clean Hinges Fire Escape 163Mega Egress Hinge 165Nico Heavy Duty Hinge 166Ecoseal 168Dog Bolts 169Vector Excluders 170Defender Restrictor 172Detachable Restrictor & Release Key 174Folding / AOV Openers 175Standard Door Handle 176Stainless Steel Door Handles 177Standard Letterplates 178Stainless Steel Letterplates 179Kubu Equipped 650 Series Residential Door Lock 180Kubu Equipped 550 Series Residential French Door Lock 181SBD Letterplates 1822D Door Hinges 1833D Hinges (E9556) 184Door Dog Bolts 188AV2 Auto lock 189AV2 Electric lock 190Split Spindles 191Tilt & Turn Handles 192Tilt & Turn Restrictor 193Tilt & Turn Handles 194Fixing Cleats 196ProfilesProfiles General Terminology 198Casement Window Profiles Chamfered 199Casement Window Profiles Sculptured 200PVC Door Profiles Chamfered 201PVC Door Profiles Sculptured 202PVC Door Threshold Options 203Tilt & Turn Profiles Sculptured 204Flush Casement Profiles Sculptured 206Flush Casement Profiles Chamfered 207Profiles Cills, End Caps & Connectors 208Profile Frame Extenders 209Foil RAL codes 210Profile 22 Foil Colours 211Patio Profiles & Ancillaries 212Patio Profiles 213Patio Thresholds 214General InformationWeld Tolerance 218General information Product Types 220Anatomy of a window 224Anatomy of a Door 228Anatomy of a Patio Door (Inline Slider) 229What is PVC? 230Maximum & Minimum Sizes Outer Frames 232Maximum & Minimum Sizes Sashes 233Maximum & Minimum Sizes Patio Doors 234Useful Information 235Minimum Door Mullion Widths 236Hurst Panel Minimum Maximum Sizes 237Expansion of PVC-U 257Glossary 258

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Product Specification & Customer Support guide | 2019 | Version 1 |

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Our Vision is to manufacture the most complete range of high quality windows and doors, backed by the best customer service and support, and to become the UK’s supplier of choice to the trade installer, new build and social housing markets.

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OPENING HOURS FROM 8.00AM TO 5.30PM MONDAY- FRIDAY

QUOTATION DEPARTMENT E: [email protected] F: 01933 678872 For quoting queries, please call 01933 672149

ORDERING E: [email protected] F : 01933 678635 For any order queries please contact our Customer support team (please see below)

ONLINE PRICING AND ORDERING – WINDOWS AND DOORS • Visit www.eva.emplas.co.uk • Enter your EVA Username (normally your account code or account code and initials) and Password • Click on the WD Cloud logo • Enter your Window Designer Username and Password

CUSTOMER SUPPORT (URGENT ORDERS, TECHNICAL ASSISTANCE, COMPLAINTS) E: [email protected] T: 01933 674880 – Option 4

Clodagh Driscoll T: 01933 685750 CSO Team Leader E: [email protected] Rebecca Simmons T: 01933 685741 Senior CSO E: [email protected] Sophie Paige T: 01933 685714 CSO E: [email protected] Jurgita Kasparaviciute T: 01933 685777 CSO E: [email protected] Verity Piper T: 01933 685731 CSO E: [email protected] Karen Law T: 01933 685758 CSO Admin Assistant E: [email protected]

CREDIT CONTROL Craig Cole T: 01933 685770 E: [email protected] Sue Frost T: 01933 685727 E: [email protected]

Please also visit www.eva.emplas.co.uk for FINANCIAL STATEMENTS, ORDER HISTORY (COPIES OF INVOICES, PHOTOS OF ANCILLARY BOXES AND CE MARKING CERTIFICATES), SALES AND MARKETING SUPPORT PACKAGES. For any queries related to your EVA (Emplas Virtual Assistant) username and/or password, please contact your dedicated co-ordinator.

CONTACT INFORMATION FOR EMPLAS CUSTOMERS

Bank Holiday D

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BANK HOLIDAY DELIVERIES Award Winning Windows & Doors to the Trade

Your Co-ordinator will communicate your delivery day 4 weeks before the bank holiday

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Emplas Quality & CultureQuality Management System BS EN ISO 9001Emplas operates a formal Quality Management System which conforms to the requirements of ISO 9001. This scheme stipulates that systems must be in place to ensure that product quality, service quality and customer satisfaction remain at constant high levels.

Environmental Management System BS EN ISO 14001 Emplas operates a formal Environmental Management System, which stipulates compliance with all current environmental legislation as well as demanding an on-going commitment to improved management of environmental risks and waste management.

Occupational Health & Safety Management System BS OHSAS 18001Emplas operates a formal Occupational Health and Safety Management System which focuses on employment welfare and effective process risk assessment and management, designed to have a positive effect on staff morale.

Integrated Management System PAS 99 Emplas operates an Integrated Management System which focuses on reducing costs by avoiding duplication on internal and external audits and improved communication, both internally and externally, by having a single set of clear objectives. The System is linked to the strategic objectives of the business. Staff roles and responsibilities are also linked to the objectives and this improves staff morale and motivation.

Enhanced Security DoorsBSI PAS 24Residential Doors and Composite DoorsThe two quality standards for Residential and Composite Doors certifies that Emplas doors possess a high security element. It proves that the doors have withstood a series of physical attacks and tests based on the most common methods of aggravated burglary.

PAS24KM 33513

ISO 14001:2004EMS 566160

ISO 9001FM 12731

BS OHSAS 18001OHS 566161

PAS99IMR 566162

High SecuritySecured by Design:Secured by Design is the official Police preferred high security specification for windows and doors.

Enhanced Security Windows:This licence covers Emplas’ range of windows, all of which have been tested and have passed in accordance with the enhanced security performance requirements.

Window Energy Ratings:Emplas hold the Kitemark licence for ‘A’ ratedEnergy Rated Windows across three differentwindow systems, and for double glazedand triple glazed windows.

Profile 22Approved Window Contractor:Profile 22 Systems Ltd operate an Approved Window Contractor scheme, which proves that the Fabricator has met exacting standards in fabrication quality, hold all the major quality accreditations, and operate recycling initiatives. The scheme is monitored to ensure high standards are maintained.

PAS24KM 501528

PAS24KM 597761

PAS 24 Enhanced Security PVC-U Doors

PAS 24 Enhanced Security Windows

WindowEnergy Rating

KITEMARK TM

KM 594781

Vision, Mission & Values Statem

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VISION, MISSION & VALUES STATEMENT

Our Values Integrity:

to be honest and be guided by strong moral principles

Teamwork: to work together with a group of people to achieve our goals

Determination: to complete the job in full

Excellence: to have the drive to be outstanding in everything we do

Pride: to derive satisfaction from achieving our goals

Our MissionOur Mission is to manufacture the most complete range of high

quality windows and doors, backed by the best customer service and support, for the trade installer, new build and social housing markets

Our VisionOur Vision is to become the UK’s supplier of choice to the trade installer,

new build and social housing markets

Award Winning Windows & Doors to the Trade

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CE MARKING REGULATIONS & YOUR RESPONSIBILITIES

As you may know, there are two separate Laws which directly affect all Window Installers.

Since 1 July 2013, any installer who buys Unglazed Frames and Sealed Units direct from different suppliers is classed in law as a “Window Manufacturer” and they must categorically prove, all the way down the supply chain, that all components used through-out the fabrication of a window or door comply with the new European Union “CE Marking” Legislation. The whole process will be audited by Trading Standards, with punitive fines handed out for any non-compliance. The administrative burden on Window Installers will be huge.

In addition, “Document L” Legislation came into effect in 2010/2011, in which you must be able to prove, in law, that all PVC-U windows and doors installed by your company comply to this Legislation which will be subject to Building Control Inspection. All windows fitted must be official Energy Rated Windows (ERW) ‘C’ rating as a minimum; or a whole window (ie frame and glass combined) must achieve a ‘U’ value of proven minimum 1.6W/m2.K. All doors fitted must achieve a minimum ‘U’ value of 1.8W/m2.K.

GIVE YOURSELF PEACE OF MIND

You can buy Glazed Frames from Emplas, and you will automatically comply with the both sets of Legislation as all Emplas glazed products will meet or exceed the minimum CE and ERW legal requirements. Your Glazed Frames will be supplied with two permanent labels within the outerframe rebate; one to prove CE compliance, and the other to prove Document L compliance. These will be accepted by Trading Standards and any Building Control Inspector. You will have no further worries and you do not need to take any further action.

IN SUMMARY:When buying Glazed Frames from Emplas, you have the peace of mind of knowing the following:

Your frames will be fully “CE Marked” and will meet the new EU Law

All windows will be supplied with ERW ‘A’ as standard – this satisfies all the “Document L” Legislation

You have no further costs to any of the Regulatory Bodies

You have no more time-wasting administration

You now comply with all Legislation, so no fines, no prosecutions, and no more worries

WHY BUY GLAZED FRAMES?


SINGLE GLASS WEIGHT (M2)4mm 10 kg6mm 15 kg8mm 20 kg10mm 25 kg12mm 30 kg6.8mm 15.76 kg8.8mm 20.76 kg10.8mm 25.76 kg

DOUBLE GLAZED UNIT WEIGHT (M2)4 + 4 20 kg4 + 6 25 kg6 + 6 30 kg4 + 6.8 25.76 kg6.8 + 6.8 31.52 kgTRIPLE GLAZED UNIT WEIGHT (M2)4 + 4 + 4 30 kg6.8 + 4 + 4 35.76 kg10.8mm 25.76 kg

GLASS WEIGHTAs a rule of thumb, 1 sq m. of glass weighs 2.5kg per 1mm in thickness so standard 4mm glass will weigh 10kg per square metre.

Foil Surcharge


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s & Doors to the TradeFOIL SURCHARGE

+25% surcharge on standard White price whether foiled on one side or both sides. +25% surcharge only applies to White and Cream both sides

10 Days

25 Days

+40% surcharge on standard White price whether foiled on one side or both sides. (White Foil and Cream Foil on one side applies here only)

EX-STOCK FOILS

SPECIAL FOILS

Rosewood Golden Oak

Dark Red

Hazy Grey

Signal Grey Basalt Grey Natural Oak Rustic Oak Swamp Oak English Oak Anteak Oak

Steel Blue

Slate Grey

Dark Green

Mahogany

Chartwell Green

Siena PR

Agate Grey

Irish Oak

Anthracite GreyAnthracite Grey

Smooth** Black BrownWhite

Foil

White Foil

Cream Foil

Cream Foil

White Foil

White

CreamFoil

White

Anthracite GreySmooth**

Only available on brown base Only Available on tan base Only available on cream base Only Available on white base Not Available

* Cream Foil on White and White Foil on White has a greater surcharge than Cream Foil both sides and White Foil both sides. This is due to Cream Foil both sides and White Foil both sides being ex-stock. Cream and White foils (external only) on White are therefore subject to a 25 day lead time. ** Anthracite Grey smooth is available on a 10 day lead time on fully reversible only. All other products in Anthracite Grey Smooth are subject to a 25 day lead time.

*** Subject to 30 day lead time as set up time on Window Designer is required.

Brilliant Blue

LEAD TIME (WORKING

DAYS)

OPTIMA SCULPTURED

OPTIMA CHAMFERED

FULLY REVERSIBLE

COMPOSITE DOOR OUTERFRAME

PATIOMASTER PATIO

Surcharges = Standard price + % indicated

Foiled on white

Foil both Sides

Foiled on white

Foil both Sides

Foiled on white

Foil both Sides

Foiled on white

Foil both Sides

Foiled on white

Foil both Sides

Rosewood 10 25% 25% 25% 25% 25% 25% 25% 25% 25%Golden Oak 10 25% 25% 25% 25% 25% 25% 25% 25% 25%White Foiled 10 40%* 25% 40%* 25% 40%* 40%* 25% 40%* 25%Cream 10 40%* 25% 40%* 25% 40%* 40%* 25% 40%* 25%Anthracite Grey 10 25% 25% 25% 25% 25% 25% 25% 25% 25%Black Brown 10 25% 25% 25% 25% 25% 25% 25% 25% 25% 25%

Dark Red 25 40% 40% 40% 40% 40% 40% 40% 40% 40% 40%Steel Blue 25 40% 40% 40% 40% 40% 40% 40% 40% 40% 40%Dark Green 25 40% 40% 40% 40% 40% 40% 40% 40% 40% 40%Chartwell Green 25 40% 40% 40% 40% 40% 40% 40% 40% 40% 40%Agate Grey 25 40% 40% 40% 40% 40% 40% 40% 40% 40% 40%Hazy Grey 25 40% 40% 40% 40% 40% 40% 40% 40% 40% 40%Slate Grey 25 40% 40% 40% 40% 40% 40% 40% 40% 40% 40%Slate Grey (Finesse) 25 40% 40% 40% 40% 40% 40% 40% 40% 40% 40%Mahogany 25 40% 40% 40% 40% 40% 40% 40% 40% 40% 40%Siena PR 25 40% 40% 40% 40% 40% 40% 40% 40% 40% 40%Irish Oak 25 40% 40% 40% 40% 40% 40% 40% 40% 40% 40%White Foil on White 25 40% 40% 40% 40% 40%Cream on White 25 40% 40% 40% 40% 40%Anthracite Grey (smooth)** 25 40% 40% 40% 40% 40% 40% 40% 40% 40% 40%Brilliant Blue 25 40% 40%*** 40% 40%*** 40% 40%*** 40% 40%*** 40% 40%***Signal Grey 25 40% 40%*** 40% 40%*** 40% 40%*** 40% 40%*** 40% 40%***Basalt Grey 25 40% 40% 40% 40% 40% 40% 40% 40% 40% 40%Natural Oak 25 40% 40% 40% 40% 40% 40% 40% 40% 40% 40%Rustic Oak 25 40% 40%*** 40% 40%*** 40% 40%*** 40% 40%*** 40% 40%***Swamp Oak 25 40% 40% 40% 40% 40% 40% 40% 40% 40% 40%English Oak 25 40% 40% 40% 40% 40% 40% 40% 40% 40% 40%Anteak Oak 25 40% 40%*** 40% 40%*** 40% 40%*** 40% 40%*** 40% 40%***

FOIL SURCHARGE Award Winning Windows & Doors to the Trade

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Page 10 | Product Specification & Customer Support guide | 2019 | Version 1

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REMOTE ORDER LEAD TIMES & DELIVERIES

WEEK 1 WEEK 2 WEEK 3M T W T F S S M T W T F S S M T W T F S S

Lead time example Delivery day FRIDAY- 7 day lead time (for White only)

Tues Week 1: your order day before 1600 hrs Fri Week 2: your delivery day

NOTES:1. Each customer will normally receive one delivery each week, on a pre-arranged day.2. One drop will be made for each delivery to a customer’s premises, unless a pre-arranged site delivery address has been advised at point of order.3. Customers should provide assistance for all off-loading of delivery vehicles. If assistance is not provided it may not be possible to off-load.4. Please note that the above lead times take effect from the receipt of clean orders at Emplas. Lead times are excluding processing day and delivery

day.Lead times are based on the use of standard hardware, panels and glass options. Any special items may extend the delivery time.* Please note that additional charges may apply for special foil remake shaped frames. ** If a template is required, please allow 5 extra days. ***Temporarily 35 days for new orders and 30 days for remakes

If your designated delivery day was a Friday then your cut - off day and time each week would be Tuesday 4pm the week prior (White Only) for ex-stock colours, it would be 4pm Thursday 2 weeks prior.

Lead Times In Working Days

Standard PVCu Products White (Ordered via Window Designer)*

Ex-Stock Foils

Special Foils

Standard Products (PVCu Windows, PVCu Doors, PVCu Fully Reversible Windows, PVCu Tilt before Turn Windows, PatioMaster In-line Patio) PVCu Flush Casements)

7** 10 25****

Remakes Next Delivery - 48 hours notice required 20***


Bespoke Products New Order RemakesShaped Frames (White) 10 10Shaped Frames (Ex-stock colours, excluding white)

15 10

Shaped Frames (Special Foil)** 30*** 25*Vertical Sliding Windows 15 15Stable Doors 25 25Kolorplas Sprayed Accessories 10 5Kolorplas Sprayed Windows and Doors 25 15


Aluminium Bi-folds New OrderWhite/White 7Black/Black 7Anthracite Grey/Anthracite Grey 7Anthracite Grey (EXT) / White (INT) 7Any other RAL Colour 40

* Orders must be submitted using Window Designer online ordering portal.** Exceptions Subject to Standard Lead Times: Georgian Bars / Leaded Glass / Decorative Glass / Duplex Sealed Units / Astragal Bars and Laminated Glass are all subject to 10 working days lead times*** Additional charges may apply ****Temporarily on 30 day lead time

Foil Range for Standard PVCu ProductsEx- stock foils Special Foils

Rosewood White Woodgrain Both Sides Dark Red White Foil on WhiteGolden Oak Cream Both Sides Steel Blue Cream on White

Anthracite Grey Dark Green Anthracite Grey (smooth)*Black Brown Chartwell Green Brilliant Blue

Agate Grey Signal GreyHazy Grey Basalt GreySlate Grey Natural Oak

Slate Grey (Finesse) Rustic OakMahogany Swamp Oak

Siena PR English OakIrish Oak Anteak Oak

* Anthracite Grey smooth is available on a 10 day lead time on fully reversible only.

Composite Doors Lead Times - (Working Days + next delivery)Slab Colour Type Outerframe Remote OrdersStandard Colours White 7Standard Colours Ex-stock 10Premium Colours White / Ex-stock 10RAL Colours White / Ex-stock 10Standard Colours Special Foil or Sprayed Colour (when slab and outerframe colour to nearest match) 25Premium Colours Special Foil or Sprayed Colour (when slab and outerframe colour to nearest match) 25RAL Colours Special Foil or Sprayed Colour (when slab and outerframe colour to nearest match) 25


Product Specification & Customer Support guide | 2019 | Version 1 | Product Specification & Customer Support guide | 2019 | Version 1 | Page 11

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MANUAL ORDER LEAD TIMES & DELIVERIES

WEEK 1 WEEK 2 WEEK 3M T W T F S S M T W T F S S M T W T F S S

Lead time example Delivery day FRIDAY - 10 working day lead time (for White and ex-stock colours)

Thurs Week 1: your order day before 1600 hrs Fri Week 3: your delivery day

NOTES:1. Each customer will normally receive one delivery each week, on a pre-arranged day.2. One drop will be made for each delivery to a customer’s premises, unless a pre-arranged site delivery address has been advised at point of

order.3. Customers should provide assistance for all off-loading of delivery vehicles. If assistance is not provided it may not be possible to off-load.4. Please note that the above lead times take effect from the receipt of clean orders at Emplas. Lead times are excluding processing day and

delivery day.Lead times are based on the use of standard hardware, panels and glass options. Any special items may extend the delivery time.* Please note that additional charges may apply for special foil remake shaped frames. ** If a template is required, please allow 5 extra days. ***Temporarily 35 days for new orders and 30 days for remakes


Standard PVCu Products White Ex-Stock Foils

Special Foils

Standard Products (PVCu Windows, PVCu Doors, PVCu Fully Reversible Windows, PVCu Tilt before Turn Windows, PatioMaster In-line Patio, PVCu Flush Casements)

10 Glazed 10 25****

Remakes Next Delivery - 48 hours notice required 20***


Bespoke Products New Order RemakesShaped Frames (White) 10 10Shaped Frames (Ex-stock colours, excluding white)

15 10

Shaped Frames (Special Foil)** 30*** 25*Vertical Sliding Windows 15 15Stable Doors 25 25Kolorplas Sprayed Accessories 10 5Kolorplas Sprayed Windows and Doors 25 15


Aluminium Bi-folds New OrderWhite/White 10Black/Black 10Anthracite Grey/Anthracite Grey 10Anthracite Grey (EXT) / White (INT) 10Any other RAL Colour 40

*** Additional charges may apply ****Temporarily on 30 day lead time

Foil Range for Standard PVCu ProductsEx- stock foils Special Foils

Rosewood White Woodgrain Both Sides Dark Red White Foil on WhiteGolden Oak Cream Both Sides Steel Blue Cream on White

Anthracite Grey Dark Green Anthracite Grey (smooth)*Black Brown Chartwell Green Brilliant Blue

Agate Grey Signal GreyHazy Grey Basalt GreySlate Grey Natural Oak

Slate Grey (Finesse) Rustic OakMahogany Swamp Oak

Siena PR English OakIrish Oak Anteak Oak

* Anthracite Grey smooth is available on a 10 day lead time on fully reversible only.

Composite Doors Lead Times - (Working Days + next delivery)Slab Colour Type Outerframe Manual Orders (Forms)Standard Colours White 10Standard Colours Ex-stock 10Premium Colours White / Ex-stock 10RAL Colours White / Ex-stock 10Standard Colours Special Foil or Sprayed Colour (when slab and outerframe colour to nearest match) 25Premium Colours Special Foil or Sprayed Colour (when slab and outerframe colour to nearest match) 25RAL Colours Special Foil or Sprayed Colour (when slab and outerframe colour to nearest match) 25


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ORDER DEFICIENCY PROCEDUREAn Order Deficiency Report (ODR) will be raised by the Emplas Despatch Department if any items are not ready for your scheduled delivery. You will be given a copy of this Report with your delivery, and this includes “Details of Deficiency” and the “Reason for Shortage”. You may be interested to see that the Emplas copy also includes “Corrective Action” and “Preventative Action”, so you can be confident that we will take the necessary action to help prevent any re-occurrence.

A copy of the ODR will also be given to your Customer Support Coordinator who will contact you to confirm when the missing items will be delivered to you. Please note that this is normally your next scheduled delivery day.

A “D” number will then be raised and will show on your Delivery Note Summary, but this will not show any value and you will not be charged for the missing items.


Customer Com

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A customer may lodge a complaint by phone, email or fax under the provisions of Emplas Terms and Conditions. If you make a complaint by phone, please confirm in writing by fax or email within 48 hours.

Please note that as part of our ISO 14001, ISO 18001 and PAS 99 Quality Accreditations, all goods reported to Emplas as being faulty and require replacing should be returned to Emplas within 28 days of the replacement(s) being delivered to you. This also applies to replacement sealed units, and please note that we measure the quality of sealed units in accordance with the ‘GGF Visual Quality Standard’.

The reason for all faulty goods to be returned to Emplas is as follows:

1. It gives us the opportunity to address issues internally with a view to implementing preventative and improvement measures, so we can improve our customer service to you.

2. It allows us to work with our suppliers to ensure that they maintain their own quality standards.

3. It is part of the Emplas Terms and Conditions of Sale.

Please be aware that, under the terms of our BSI Registration, all complaints relating to faulty goods should be made in writing, by fax or email. Please include as much detail as possible, including your own customer reference and our job number, as well as the date that you require delivery of the replacement goods, as it is important that we interpret your issue correctly.

When a customer complaint is raised by a customer, it is always logged onto our EVA system using a Customer Complaint Form (CCF).

Your complaint is allocated either a “R” or “S” number (“R“ for product complaints less than one month old and “S” for more than one month old). An Order Acknowledgment will be sent in a link via email into our EVA system that includes a price and delivery date. Please note that this is NOT an invoice and it is just for your records to confirm we have actioned your complaint.

A Goods Returns Advice Note detailing the description of the goods to be returned by you will also be available within EVA. This will ask you to return the original goods using the accompanying “Returned Goods Label”. When using this label please ensure that it is fixed securely to the faulty goods to enable clear identification when they arrive at Emplas. Then please make sure the goods are ready for collection on your next delivery. Our driver will bring with him two copies of the Faulty Goods Collection Note, one of which he will sign and leave with you as confirmation that the goods were collected, and you will sign the other copy to be returned with the driver to Emplas.

The driver will also have a Delivery Note Summary for the goods in question. This will detail all of the jobs that are due for delivery on any set day, and will also list, to the right hand side of the sheet, any outstanding items that have not been collected, and these items will reappear on this sheet with every new delivery until they are returned; you can retain this sheet following your delivery for your reference.

Once the returned goods are received at Emplas, they will be inspected by our Quality Control Department. If the goods are found to be faulty as a result of our manufacturing process, supplier or transport issues, then the CCF is closed at no cost to you. However, if after inspection it is deemed that it is not an Emplas fault then an invoice may be raised for the goods supplied.

Please note that you have 28 days from receipt of the replacements to return the faulty goods, so please make sure you bring this to the attention of our driver. Please note that after this period, if the faulty goods have not been returned, you may receive an invoice for the goods supplied.

If you have already installed the faulty goods and you require the replacement goods to complete the installation, then please note this on both Collection Note copies. A new Faulty Goods Collection Note will be raised and issued to you on your next delivery, as well as all future deliveries, until you are in a position where the goods can be returned.

CUSTOMER COMPLAINTS & GOODS RETURN PROCEDURE Award Winning Windows & Doors to the Trade

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Current Building Regulations (Part L 2010) require all domestic replacement windows to be rated at 1.6Wm2k or below. As 25% of the heat within most homes escapes through the windows, it’s easy to see why more and more people are opting for A-Rated windows. The insulating glass unit used by Emplas has annealed Low E for the inner pane and float for the outer pane. LICENCE NUMBER AND TEST RESULTSBoth QS70 & QC70 windows have been tested by BSI and achieved the figures in the table below. If you require our licence number for Fensa, Certass, or any other regulatory body, please quote licence number KM594781.

ENERGY RATINGS

EMPLAS WINDOW SYSTEMSKM 594781

PROFILE 22 QS DOUBLE

8

1.30.450.00

A

EMPLAS WINDOW SYSTEMSKM 594781

PROFILE 22 QS TRIPLE

17

1.00.390.00

A+


WINDOW ENERGY RATING BAND

RATING INDEX

(kWh/(m2.yr)

G W V W(W/(m2.K))

DOUBLE GLAZED

QS02 /QC02 (60mm) A 8 0.45 1.3 28mm

WINDOW ENERGY RATING BAND

RATING INDEX

(kWh/(m2.yr)

U VALUE (W/(m2.K)) TRIPLE GLAZED

QS02 /QC02 (60mm) A+ 17 0.39 1.0 36mm

Flush Casement information available on request

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HOW TO ORDER

2) ORDER FORMSAll paper orders must be placed using Emplas Order Forms.The benefits of placing orders on Emplas Order Forms are as follows: • Helps speed up processing of orders• Less queries• Correct information• A checklist so no information is missed

Order Forms can be personalised to suit your own specification with your own company logo. To find out more information, please contact your Account Manager.

1) WINDOW DESIGNERAll you have to do is simply log-on from any web enabled device, to access our WD Cloud Software.Once logged in, you can access the online ordering portal where you can input a specification, choose glass, hardware and furniture and then automatically apply your discounts to provide an instant order.

You can also use this software for instant online quoting. If you would like to order using Window Designer, we offer full training, which can be held at your place of business or you can attend one of our monthly training days at Emplas. To find out more information, please contact your Account Manager.

Please see lead times on page 10 for the benefits of ordering remotely.

EVA.EMPLAS Virtual AssistantAs an Emplas customer you have access to the customer portal. To access the portal, open your web browser and type: eva.emplas.co.uk

Please contact your Customer Support Co-ordinator for your log in details. Once you have logged into the portal, you can access the following information:· Order history inc Order Acknowledgement · Live account statement· Delivery dates for recently placed orders · CE Certificates· Returns list enable printing of returns labels · Links for registering

insurance backed guarantees

Information in the document section in Eva includes, among much more: · Bank Holiday Delivery Dates · Order Forms· Technical Data Sheets · Brochures· Profile Charts · Product Updates

Customers can place orders with Emplas using two methods:


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FAULTY GOODS RETURNS – NEW PROCEDUREAll faulty goods to be returned are now managed through the Aftersales section of the EVA portal.

Please see below a step by step guide of how to use the new system.

If the good(s) cannot be returned, select “Not Possible to Return” and fill out the reason why it is not possible to return the good(s).

When “Ready for Collection” is selected, the return note will be generated, printed out and the faulty goods will be scheduled for collection on your next delivery. The driver will ask for the good(s), attach the paperwork and scan the barcode to confirm the good(s) have been collected.

Dashboard to monitor progress of your returns and CCF’s

FAULTY GOODS RETURNS Award Winning Windows & Doors to the Trade

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FAULTY GOODS RETURNS Award Winning Windows & Doors to the Trade

RETURNED GOODS PROCESS

What if I’m unable to print a returns note?

If for some reason you are unable to print the returns note using the above process then please contact your Coordinator who will talk you through the required steps, or will help you with any issues you may be experiencing.

In scenarios when access to the printed returns note is still not possible, please ask your delivery driver for a paper based version of the document, and follow the process stated below***

1. Complete all sections of the form in clear handwriting, providing as much information as possible

2. Please ensure when completing the form that you press down hard enough, ensuring all information is eligible across all 3 copies

3. Please include your customer/company name, the EMPLAS Job Number, your customer reference (this will be used to ensure we action the return on the correct account etc)

4. Please ask the driver for his name and the registration of his vehicle and record this in the relevant sections of the form (this will be used by EMPLAS in tracking receipt and processing of your return)

5. Please provide as much information as possible, re the description of the goods being returned, along with the reason for return

6. Please state your name and sign the form, and ask the driver to do the same, thus confirming that the items have been picked up by the driver

7. The white copy of the form should be retained by the customer. The yellow copy should be attached securely/retained with the items being returned, whilst the pink copy should be passed back to the driver and will be used internally at EMPLAS

Upon receipt of the Returned items, EMPLAS QC will inspect the goods and report their findings in the space provided. This information will then be used to update the CCF within EVA. This decision will then be visible/shared will the customer, and all records updated

*** Please note. This paper based process is not recommended as a replacement for using the on line solution but only as a back-up/temporary solution if the on line process is not accessible to you at the time

PLEASE NOTE: If you have any queries or concerns with how the process works, or have a thought as to how it can be improved further then please contact your Customer Support Coordinator who will be more than happy to help

Standard FormManual collection note

EMPLAS MANUAL COLLECTION NOTEDATE:

CUSTOMER NAME:DRIVER:JOB NUMBER:

VEHICLE:REFERENCE:

DESCRIPTION OF GOODS RETURN:

QC INVESTIGATION FINDINGS:

COMPLAINT VALIDATED: Y / N DATE:

DISTRIBUTION: 1-CUSTOMER (WHITE) 2-PRODUCT (YELLOW) 3-DESPATCH (PINK) Huxley Close, Park Farm South, Wellingborough, Northamptonshire, NN8 6AB Tel: 01933 674880 Fax: 01933 678635 Email: [email protected]

EM/MCN/0119

SIGNED:CUSTOMER print name:

CUSTOMER signature:

DRIVER print name:

DRIVER signature:

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Emplas will replace any product or component within a ten year period from the original date of supply should any of following conditions occur:

PVC-U PROFILEWhite and Woodgrain profile which fails to meet colour stability, shape retention or impact strength. It is

important to note that the reaction of dark coloured profiles to temperature extremes is far greater than white.

GLASSSealed Units are guaranteed against materials defects and moisture penetration into the sealed unit cavity. The Guarantee does not cover unit damage or breakage and is subject to the unit being glazed in accordance with

BS6262 and BS7412.

HARDWAREWindow handles, Patio handles, Stainless Steel Chrome, Gold and Satin door furniture: durability

and appearance of the surface Standard White and Black PVC-U and Composite door furniture: durability and appearance of the surface

Shootbolts, Espagnolette Bars, Door Locks, Friction Stays: materials defects or mechanical failure

SUNDRY GOODSWhite Door Panels: colour degradation

Composite Door Slabs and Cassettes: materials defects and surface finish degradationPatiomaster In-Line Doors: components defects

Aluminium Bi-Folding Doors: components defectsKolorplas Spraying Facility: Guaranteed to adhere to virgin PVC-u and polyester powder coating for 10 years in a C3 environment. (This guarantee is effective from the date of application of Kolorbond®)

PRODUCT EXCEPTIONSThe following products carry a guarantee of less than ten years:

Woodgrain Door Panels: 5 years against bubbling or delaminationStandard Zinc / Aluminium Chrome, Satin and Gold PVC-u and Composite Door Handles: one year against the

durability and appearance of the surface (Please note Chrome, Gold and Satin door handles must be in Stainless Steel to be covered by a 10 year guarantee).

Composite Door Glazing Cassettes: When exposed to direct sunlight over long periods of time, discolouration may occur, but this will be within the accepted tolerances contained within Delta E 7 according to

BS EN ISO 11341 for paints and varnishes.

EXCLUSIONSDamage caused by accident, neglect, misuse and wear and tear.

Kolorplas sprayed items that are not virgin PVC-u or polyester powder coated.

This Guarantee is issued by Emplas Window Systems Ltd as an addition to the rights of the customer under statute and in no way affects the statutory rights of the customer. This Guarantee only covers installations within the UK.

The Emplas liability under the terms of this Guarantee does not extend to any consequential loss howsoever caused.Emplas Window Systems Ltd reserve the right to recover all reasonable costs incurred in dealing with false claims.

TEN-YEAR GUARANTEE


About Secured by DesignEstablished in 1989, Secured by Design (SBD) is the title for a group of national police projects focusing on the design and security for new and refurbished homes, commercial premises and car parks as well as the acknowledgement of quailty securiry products and crime prevention processes.Secured by Design works with the industry and test house to create high level security standards, responding to trends in crime, and has given input on a number of key standards. The principles of the scheme have been proven to reduce the risk of crime and the fear of crime.

SECURED BY DESIGN (SBD) EXPLAINED Award Winning Windows & Doors to the Trade


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Secured By Design

SBD

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NEW SECURED BY DESIGN (SBD) GROUP SET UP IN WINDOW DESIGNERHELPING YOU TO ENSURE THAT YOUR WINDOWS AND DOORS ARE SECURED BY DESIGN / WHERE AND WHEN THEY SHOULD BE.

The aim of having specific groups set up is to help the user easily choose either the Standard SBD or laminated SBD options as applicable in the property where Secured by Design, PAS24 or Document Q has been specified.

For example, if you have a new build property that you are quoting for, you do not have to remember what specification options need to be selected. (Please see these specification details below – this is for your information only, as selecting the Group will pre-select these specification options for you!)

The reason we have set up separate groups on WD as either Standard or Laminated glass SBD Options is so you can easily select the laminated option for on all ground floor glazed frames, or those accessible windows within 400mm of a door, as per Secured by Design / PAS24 requirements.

Please also note that the SBD group options also incorporate different max sizes to the Standard “Casement Window” spec as appropriate. You can therefore, again, be confident that the designs you are building conform to Secured by Design and the testing carried out on conjunction with Profile 22.

Warnings are in place to inform you when the group goes over the maximum size.

SBD GROUP SET UP IN WINDOW DESIGNER Award Winning Windows & Doors to the Trade

Details of where to locate the SBD Casement and SBD Laminated Casements can be found as per the screenshot below.

N1410mm

1410mm

NN

N

NN

SBD O

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Company Name: Page: ______of______ Date:

Company Postcode: Requested Delivery Date:

Contact Name: Your Reference:

Emplas PIN: Emplas Job Number:

SYSTEM TYPE: Sculptured Chamfered

BEAD TYPE: 28mm 28mm 44mm Sculptured Chamfered Sculptured

GLAZING: Glazed Energy rating ‘A’ as standard Unglazed

SPACER BAR COLOUR: Black Only

SECURED BY DESIGN Dogbolts

CASEMENT WINDOWS

Profile 22 Optima System

Order Quote

FRAME FINISH (PLEASE TICK) WHITE ROSEWOOD L-OAK L-OAK ON WHITE ROSEWOOD ON WHITE SPECIAL FOIL COLOUR................................................. BOTH SIDES ON WHITE

Huxley Close, Park Farm South Wellingborough, Northamptonshire NN8 6AB

WIDTH: (INCLUDING ADD-ONS)

HEIGHT: (INCLUDING CILL)

MULLION CENTRE: (IF NOT 600MM)

TRANSOM DROP: (IF NOT 375MM)

OUTER FRAME: 50MM 70MM (60MM AS STANDARD)

CILL TYPE: 85MM 110MM 150MM 180MM 225MM

DRAINAGE: BASE FACE

HANDLE COLOUR: WHITE BLACK CHROME SATIN GOLD LOCATION QTY

ADD ON SIZE: 15MM 20MM 35MM 50MM

SIDE(S) REQUIRED: TOP BOTTOM LEFT RIGHT

FRICTION STAYS: RESTRICTOR EGRESS MEGA

PLEASE DENOTE ON DRAWING ‘T’ FOR TOUGHENED ‘L’ FOR LAMINATED WHERE REQUIRED

GLASS PATTERN (IF NOT CLEAR):

TRICKLE VENT REQUIRED: TO HEAD OF FRAME TO SASH (PLEASE DENOTE ON WINDOW DRAWING WHERE REQUIRED)

ALUMINIUM 1500mm2 EA 3500mm2 EA

PVC 2500mm2 EA 5000mm2 EA

NOTES/ Special requirements:







DRAINAGE: BASE FACE

















DRAINAGE: BASE FACE











Please accept this order in accordance with Emplas Terms and Conditions as shown in the Terms of Agreement and the Emplas Price List. The measurements shown above are final and I authorise Emplas to proceed to manufacture in accordance with these details. I accept that I can only make changes within 24 hours of receipt of the Order Acknowledgment if a clean order was received by Emplas within Emplas published Lead Times, otherwise the order is sent to manufacture within this 24 hour period and the Emplas interpretation of the order will be accepted.

SIGNED ON BEHALF OF DATE EMP 06/18

F SCHQUOTES - T: 01933 685744

F: 01933 678872 E: [email protected]

ORDERS - F: 01933 678635 E: [email protected]

✔

SBD ORDERING ON ORDER FORMS Award Winning Windows & Doors to the Trade

Company Name: Page: ______of______ Date:

Company Postcode: Requested Delivery Date:

Contact Name: Your Reference:

Emplas PIN: Emplas Job Number:

SYSTEM TYPE: Sculptured Chamfered

BEAD TYPE: 28mm 28mm 44mm Sculptured Chamfered Sculptured

GLAZING: Glazed Energy rating ‘A’ as standard Unglazed

SPACER BAR COLOUR: Black Only

SECURED BY DESIGN Dogbolts

CASEMENT WINDOWS

Profile 22 Optima System

Order Quote

FRAME FINISH (PLEASE TICK) WHITE ROSEWOOD L-OAK L-OAK ON WHITE ROSEWOOD ON WHITE SPECIAL FOIL COLOUR................................................. BOTH SIDES ON WHITE

Huxley Close, Park Farm South Wellingborough, Northamptonshire NN8 6AB







DRAINAGE: BASE FACE

















DRAINAGE: BASE FACE

















DRAINAGE: BASE FACE











Please accept this order in accordance with Emplas Terms and Conditions as shown in the Terms of Agreement and the Emplas Price List. The measurements shown above are final and I authorise Emplas to proceed to manufacture in accordance with these details. I accept that I can only make changes within 24 hours of receipt of the Order Acknowledgment if a clean order was received by Emplas within Emplas published Lead Times, otherwise the order is sent to manufacture within this 24 hour period and the Emplas interpretation of the order will be accepted.

SIGNED ON BEHALF OF DATE EMP 06/18

F SCHQUOTES - T: 01933 685744

F: 01933 678872 E: [email protected]

ORDERS - F: 01933 678635 E: [email protected]

PAS

24 /

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SECURITY IN DWELLINGSAPPROVED DOCUMENT Q Award Winning Windows & Doors to the Trade

Document Q came into force in England on 1 October 2015.

Approved Document Q applies to all new dwellings, including those resulting from a change in use of an existing building, such as commercial premises, warehouse and barns undergoing conversions into dwellings. It also applies within Conservation Areas.

Existing homes are currently not required to meet the security requirements within Part Q.

Extensions also currently fall outside the scope of Part Q.

The following falls within the scope of Part Q:

• all dwelling entrance doorsets• all easily accessible windows, roof windows and skylights• communal entrance doorsets (flats/apartments)• emergency egress doorsets allowing access into the common areas of the building (flats/apartments)• other doors that may allow access into common areas of the building (flats/apartments), such as drying

rooms, cycle stores and refuse areas• If there is a connecting doorset between the garage and the dwelling, then either the main vehicular

doorsets, together with any pedestrian doorsets, will fall within the scope of the regulation, or alternatively the connecting doorset.

Easily accessible is defined as:

• A window or doorway any part of which is within 2 metres vertically of an accessible surface such as the ground or basement level or an access balcony

• A window within 2 metres vertically of a flat or sloping roof (with a pitch of less than 30°) that is within 3.5 metres of ground level.

If you require Part Q specification on a specific order, please state that the windows/doors need to be supplied in accordance with our PAS 24 certification when ordering. The necessary upgrades will then be applied.

Secured By Design

Laminated glass specificationAll doors whether partially glazed or fully glazed must have Laminate safety glass to one side

Any door side panels, flag windows or any window within 400mm of a door must have Laminate to one side Windows installed within 800mm of the finished floor level internally must have Laminate to one side

Easily accessible emergency egress windows with non-lockable hardware must have Laminate to one side Easily accessible roof light must have Laminate to one side

BSI KM 33513


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BSI 1

4001

EM

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BSI KM 594781


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BSI 1

8001

OH

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BSI 9001 FM 12731


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BSI P

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BSI Energy Ratings KM 594781


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Optima Chamfered/Sculptured A++ 27 0.9 0.41 0.00 Triple Glazed

Optima Chamfered/Sculptured A++ 24 0.9 0.40 0.00 Triple Glazed

Optima Chamfered/Sculptured A+ 18 0.9 0.38 0.00 Triple Glazed

Optima Chamfered/Sculptured B -9 1.4 0.40 0.00

Optima Flush Tilt/Turn A 4 1.4 0.44 0.00

Optima Chamfered/Scupltured A+ 10 1.4 0.48 0.00

Optima Chamfered/Scupltured A+ 10 1.4 0.47 0.00 Flush Casement

Optima Chamfered/Scupltured A 2 1.4 0.44 0.01 Tilt/Turn

Optima Chamfered/Scupltured A 6 1.4 0.46 0.01 Tilt/Turn

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Product Specification & Customer Support guide | 2019 | Version 1|

Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries

Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries

Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries























Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries Ancillaries

Fram

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SIMONFRAME VENT TRICKLE VENTS Award Winning Windows & Doors to the Trade

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Simon Fram event The Simon Framevent is the latest

addition to our extensive range of

window ventilators. Ideal for both

timber and PVCu, the Framevent has

volume market. Manufactured in the

highest quality, U.V. stabilised PVCu,

towards softer lines. Durable, easy

represents the new generation of

SPECIFICATIONS✦ Available in 5000 mm2 and 2500 mm2

equivalent area models for compliance with Approved Document F 2010

✦ A robust smooth slim elegant rounded design

✦

✦ Positive open and close action

✦ Available in: Black, Standard White, Bright White, Dark Brown, Cream, Tan & Grey. Other standard RAL colours available on request

✦

✦ Available with rod control – For full compliance with

✦

down-draft

✦ Suitable for PVCu, timber and aluminium windows

✦ Tested in accordance with BS EN 1026:2016 & BS EN 1027: 2016 weather performance

✦ Sleeves available to ensure full compliance with BS 7412: 2007 + BS EN 14351-1:2006

✦ Independently acoustically tested in accordance with BS EN 20140-10:1992, ISO 140-10:1991

Approved Document K 2013

Simon Fra m event

Fixing instructions – Route out the frame with

slots. Fix the unit in place by using the screws

provided.

use the screw hole centre details shown opposite

to drill pilot holes for the screws, then screw to

frame as above.

Once the unit is screwed in place simply press the

end caps in place on each end of the ventilator.

Performance – Independently tested to BS EN

13141-1:2004 Water tightness of 400pa.

Independently acoustically tested in accordance

with BS EN 20140-10:1992, ISO 140-10:1991.

Sleeves available on certain models to ensure

compliance with BS EN 14351-1: 2006 &

BS 7412: 2007

Framevent 2500-10 Length 400mm EA as per BS 13141-1:2004 2500mm2

Box Qty Slot Size 365 x 10mm

Framevent 5000-10 Length 795mm EA as per BS 13141-1:2004 5000mm2 Box Qty Slot Size 2x (365 x 10mm) + (35mm land)

Framevent 2500-12.5 Length 400mm EA as per BS 13141-1:2004 2500mm2 Box Qty 50 Slot Size 330 x 12.5mm

Framevent 5000-12.5 Length 795mm EA as per BS 13141-1:2004 5000mm2 Box Qty Slot Size 2x (330 x 12.5mm) + (35mm land)

Framevent 2500-15 Length 300mm EA as per BS 13141-1:2004 2500mm2 Box Qty 50 Slot Size 245 x 15mm

Framevent 5000-15 Length 595mm EA as per BS 13141-1:2004 5000mm2 Box Qty 5 Slot Size 2x (245 x 15mm) + (35mm land)

Rod control available on the following models:-Framevent 2500 - 10Framevent 2500 - 12.5Framevent 5000 - 10Framevent 5000 - 12.5

with manufacturers recommendations. Tested in accordance with BS EN 13141-1:2004

50

25

25

2

Screw hole centres are 10mm in from each end (20mm off of the overall length).

Frame Vent Trickle Vents


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SIMON FRAME VENT TRICKLE VENTSPROCESSING IN WINDOW DESIGNER Award Winning Windows & Doors to the Trade

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Description - Our PVC ventilator that fits in a frame member or add-on frame profile over a window-aka trim vent, slot ventilator.Note - Cannot fit trickle vent in a Flush Casement

Frame Vent Trickle Vents Procession in W

indow D

esigner


SIMON FRAME VENT TRICKLE VENTSPROCESSING IN WINDOW DESIGNER Award Winning Windows & Doors to the Trade

Ancillaries

Tito

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Sales and Technical Support +44 (0) 1206 713801 www.titon.co.uk38

Trim

vent

® S

MA

lum

iniu

m s

lot v

entil

ator

Trimvent SM vent is a surface mounted aluminium slot ventilator that fits over a 10mm or 12mm slot in a window and provides an Equivalent Area (EA) of up to 5000mm2 when fitted with an SM canopy.

The Trimvent SM is available in made to measure sizes or in bar length in a variety of colours.

Trimvent® SM Ventilator

L

P

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TV SM Canopy

TV SM Ventilator

Trimvent® SM Canopy

Features and BenefitsÒ Compression closing action

Ò For use over 10mm or 12mm slot, ideal for slim sections

Ò Flexible PVCu seal for improved weather tightness

Ò Ideal for retrofit applications, over a slot or series of holes*

Ò Available in bar length for cutting to size by customer (details on request)

Ò Special paint finishes available

Ò Based on successful Trimvent® principle

Ò Deflects air up and down

Ò Thermally insulated

Ò Matching screw covers

Ò Patented design

Ò When specified correctly complies with Building Regulations

*This may not achieve the marked Equivalent Area

Suitable for:

ALUMINIUM TIMBERPVCu

39Sales and Technical Support +44 (0) 1206 713801 www.titon.co.uk

Manufactured from

Vent – Aluminium 6063 HIT T6 & PVCu seal, canopy – Aluminium 6063 HIT T6, PP (UV Stable)

Recommended screws

3.5mm (No.6) Pan or Round Head or equivalent

Standards

Tested in accordance with BS EN 13141-1:2004 (airflow, air leakage and weather tightness)

Acoustic performance tested in accordance with BS EN ISO20140-10:1992, BS EN ISO140-10:1991 and single figures to BS EN ISO717-1:1991

Performance

(Full test details available on request)Equivalent Area – See aboveFree Area – See above Air Leakage (m3/hr @ 50Pa) – 1.72 (2900EA version)Water Resistance (Pa) – 750Acoustic Dn,e,w (+/-) – 2900EA version – vent open 33 (-1;0), vent closed 51 (-1;-4) Finishes

Suffix product code with:-020 (white), -023 (brown), -002 (black), PVCu Canopy: -393 (white) Other colours available contact sales for details More information

[email protected] / 01206 713801

Bar length codes on request.

EA figures above and marked on vents are achieved when fitted to manufacturer’s recommendations. Tested in accordance with

BS:EN 13141-1 (2004).

Add-on section

Details

Product

SM 1500EA 314 vent (10mm slot)

SM 302 plastic canopy

SM 302 aluminium canopy

SM 1500EA pack




SM 2900EA pack




SM 3500EA pack





TA902 314 15 15.5 - 23

1500 2048TA906 302 17 24.5

TA906 302 17 24.5

TA952

TA903 457 15 15.5 - 23

2900 4006TA907 445 17 24.5

TA907 445 17 24.5

TA953

TA901 544 15 15.5 - 23

3500 4097TA905 532 17 24.5

TA905 532 17 24.5

TA951

TA909 635 15 15.5 - 234000 6027

TA912 588 17 24.5

TA913 700 15 15.5 - 235000 6750

TA914 705 17 24.5

209

206810

4246

169.5 169.51312

212 2121510

4197

190 190 19012.5 12.512

6747

170 170 17010 1012

6027

Ventilators

Product Code

(L)Length

(W)Width

(P) Projection

Closed-Open

EA (mm2)

Free Area (mm2)

Slot Detail / Free Area of Slot (mm2)

TITON TRICKLE VENT Award Winning Windows & Doors to the Trade

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Titon Trickle Vent


39Sales and Technical Support +44 (0) 1206 713801 www.titon.co.uk

Manufactured from

Vent – Aluminium 6063 HIT T6 & PVCu seal, canopy – Aluminium 6063 HIT T6, PP (UV Stable)

Recommended screws

3.5mm (No.6) Pan or Round Head or equivalent

Standards

Tested in accordance with BS EN 13141-1:2004 (airflow, air leakage and weather tightness)

Acoustic performance tested in accordance with BS EN ISO20140-10:1992, BS EN ISO140-10:1991 and single figures to BS EN ISO717-1:1991

Performance

(Full test details available on request)Equivalent Area – See aboveFree Area – See above Air Leakage (m3/hr @ 50Pa) – 1.72 (2900EA version)Water Resistance (Pa) – 750Acoustic Dn,e,w (+/-) – 2900EA version – vent open 33 (-1;0), vent closed 51 (-1;-4) Finishes

Suffix product code with:-020 (white), -023 (brown), -002 (black), PVCu Canopy: -393 (white) Other colours available contact sales for details More information

[email protected] / 01206 713801

Bar length codes on request.

EA figures above and marked on vents are achieved when fitted to manufacturer’s recommendations. Tested in accordance with

BS:EN 13141-1 (2004).

Add-on section

Details

Product




SM 1500EA pack




SM 2900EA pack




SM 3500EA pack





TA902 314 15 15.5 - 23

1500 2048TA906 302 17 24.5

TA906 302 17 24.5

TA952

TA903 457 15 15.5 - 23

2900 4006TA907 445 17 24.5

TA907 445 17 24.5

TA953

TA901 544 15 15.5 - 23

3500 4097TA905 532 17 24.5

TA905 532 17 24.5

TA951

TA909 635 15 15.5 - 234000 6027

TA912 588 17 24.5

TA913 700 15 15.5 - 235000 6750

TA914 705 17 24.5

209

206810

4246

169.5 169.51312

212 2121510

4197

190 190 19012.5 12.512

6747

170 170 17010 1012

6027

Ventilators

Product Code

(L)Length

(W)Width

(P) Projection

Closed-Open

EA (mm2)

Free Area (mm2)

Slot Detail / Free Area of Slot (mm2)

TITON TRICKLE VENT Award Winning Windows & Doors to the Trade

Ancillaries

Tito

n Tr

ickl

e Ve

nt P

roce

ssio

n in

Win

dow

Des

igne

r


TITON TRICKLE VENT PROCESSING IN WINDOW DESIGNER Award Winning Windows & Doors to the Trade

Description - Our aluminium ventilator that fits in a frame member or add-on frame profile over a window - aka trim vent, slot ventilator. Note - Cannot fit trickle vent in a Flush Casement

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Aluminium Canopy

Aluminium Trickle Vent

End caps and screws

Titon Trickle Vent Procession in Window

Designer


TITON TRICKLE VENT PROCESSING IN WINDOW DESIGNER Award Winning Windows & Doors to the Trade

Ancillaries

Gla

zpar

ts L

ink

Vent


GLAZPARTS LINK VENT (PVC) Award Winning Windows & Doors to the Trade

The Glazparts Link-Vent has now been set up in all colours, they are available at the bottom of the Trickle vent selection list.

The technical specification on this vent is below.

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Glazparts Link Vent


GLAZPARTS LINK VENT Award Winning Windows & Doors to the Trade

Ancillaries

Dim

ensio

n &

Rout

e D

etai

lsAn

cilla

ries


DIMENSIONS & ROUTE DETAILS Award Winning Windows & Doors to the Trade

Heritage H

ornAncillaries


Award Winning Windows & Doors to the Trade HERITAGE HORN

Available in White, Rosewood, Golden Oak and Anthracite Grey

Sim

on L

ink

Vent


SIMON LINK VENT Award Winning Windows & Doors to the Trade

The Airstrip 19000 is a class leading performance ventilator, with its integrated updraught facility and variable operating modes the Airstrip 19000 is way ahead of its rivals. The Airstrip 19000 is thermally broken or thermally improved, depending on requirements and, with a staged operation, it allows for greater control of airflow. With the various operating modes the Airstrip 19000 is suitable for all applications.

Specification� Elegant smooth design

� External hood as standard

� Thermally broken and thermally improved

� Fitted with storm seal

� Flap control with two progressive openings between fully open and fully closed position

� Knob, rod and cord operation available

� BS 5440-2:2000 Compliant

SimonAir Management

SystemsR.W. Simon Limited System Works, Hatchmoor Industrial Estate, Torrington, Devon EX38 7HP United Kingdom Tel: 01805 623721 Fax: 01805 624578 E-mail: [email protected] Web: www.rwsimon.co.uk

Simon

Airstrip19000

The Airstrip 19000 is a class leading performance ventilator, with its integratedupdraught facility and variable operating modes the Airstrip 19000 is way ahead

of its rivals. The Airstrip 19000 is thermally broken or thermally improved,depending on requirements and, with a staged operation, it allows for

greater control of airflow. With the various operating modes the Airstrip 19000 is suitable for all applications.

� Suitable for 20mm, 24mm, 28mm and 32mmdouble glazed units

� Special colours and dual colours available

� 5000mm2 EA achieved on length of 386 mm.

� 2500mm2 EA achieved on length of 193 mm.

� Independently acoustically tested in accordance with BSEN20140-10:1992,ISO 140-10:1991

� Tested to BS 13141-1:2004 achieves12,930mm2 equivalent area

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Simon Link Vent


SIMON LINK VENT Award Winning Windows & Doors to the Trade

Ancillaries

SimonAir Management

Systems

R.W. Simon Limited System Works, Hatchmoor Industrial Estate, Torrington, Devon EX38 7HP United Kingdom Tel: 01805 623721 Fax: 01805 624578 E-mail: [email protected]

Simon

Airstrip19000Design criteriaSuitable for 20mm, 24mm, 28mm and 32mm glass thickness.Glass height reduction 64mm. Polyester paint finish instandard colours:

White (ref HIPCA) Black (RAL 9005) Brown (RAL 8019)

Other colours available as a non standard request.Simon Airstrip 19000 is available with mixed internal/externalcolour combinations. Available with knob, rod or cord control and also permanentfor gas requirements. Please check, or refer to our technical sales team, to ensurethat Airstrip 19000 will fit your profile.

PerformanceIndependently tested to BS EN 13141-1:20045000 mm2 EA achieved on a length of 386 mm.2500 mm2 EA achieved on a length of 193 mm.Water tightness limit of 600 pa.Independently acoustically tested in accordance withBS EN 20140-10:1992, ISO 140-10:1991

ManufactureSimon Airstrip 19000 is produced under ISO 9001 QualitySystems

AssemblySimon Airstrip 19000 may be supplied made to order or instock length of 3.7 metres.

Components:Two aluminium bodies assembled with thermal break, flap withknob controls at both ends (cord control as optional), pair ofend caps with the possibility to be extended to 16mm or20mm, 4 x screws, flyscreen, glass to ventilator gasket.

MaintenanceThe Simon Airstrip 19000 may be cleaned with normal windowcleaning methods.

Independent Equivalent Area testing carried out by BSRIA.

Glass height reduction 64mm (not to scale)

75

AIRSTRIP 19000

Pressure Difference Volume Equivalent Area(PA) (litres/second) (mm2)

1 10.16 12,9312 14.46 13,0184 20.95 13,1098 29.37 13,200

10 32.83 13,22920 46.81 13,319

Airflow rates quoted are for when the units are fitted in accordance with manufacturersrecommendations. Tested in accordance with BS EN 13141-1:2004

PVC

2mm

Cou

pler


PVC 2mm COUPLER Award Winning Windows & Doors to the Trade

Description - Refer also coupling mullion - coupling joint between two frames allows for expansion.

As you can see in this diagram, the coupler is inserted between two pieces of outer frame profile and acts as a joiner.

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UniversalProduct

70mmSystem

NAME PFC70

IXX (cm ) N/A

IYY (cm ) N/A

FRAME DEDUCTION 0.75mm

EXTERNAL TRIM N/A

INTERNAL TRIM N/A

UN-FOILED YES

FOILED YES

JACK-ABLE N/A

C PFC70 IN-LINE

70

1,5

Screw fix from one side.Fix through frame, coupler and adjoining frame.

6 7

1.5mm Coupler for all 70mm systems - a simple PVC design with a decorative feature to the visible faces.

C FIXING DETAILS

PVC 2mm

Coupler


PVC 2mm COUPLER Award Winning Windows & Doors to the Trade

Ancillaries

7.5m

m C

oupl

er



7.5mm COUPLER


As you can see in this diagram, the coupler is inserted between two pieces of outer frame profile and acts as a joiner. The gap which is caused by the coupler is concealed by a piece of trim.

Product codes - 482030 (Coupler), TTRIMFLF (Trim)

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UniversalProduct

70mmSystem

C C

NAME 482030

IXX (cm ) 11.90

IYY (cm ) 0.10


EXTERNAL TRIM TTRIM

INTERNAL TRIM TTRIM

UN-FOILED YES

FOILED YES

JACK-ABLE N/A

HEIGHT LOAD BEARING

900

Capped at 2 Tonnes1200

1500

1800 1.9 Tonnes

2100 1.7 Tonnes

2400 1.6 Tonnes

NAME WWSJC75

IXX (cm ) 15.14

IYY (cm ) 0.90


EXTERNAL TRIM TTRIM

INTERNAL TRIM TTRIM

UN-FOILED YES

FOILED YES

JACK-ABLE JACK-46

70

7,5



All our Jacks are tested to 9 Tonnes and are CE approved No. 0086-CPR-614908

8 9

WWSJC75 IN-LINE482030 IN-LINE

7.5mm coupler for 70mm frames. 7.5mm jack-able coupler for 70mm frames.

Jack-ableProduct

70mmSystem

7.5mm

Coupler



7.5mm COUPLER

How to Process on Window designer:

Ancillaries

Format the extras exactly as shown below. However you will need to adjust metre size and colour.

24m

m C

oupl

er



24mm COUPLER


As you can see in this diagram, the coupler is inserted between two pieces of outer frame profile and acts as a joiner. The gap which is caused by the coupler is concealed by a piece of trim.

Product codes - MM18070 (Coupler) DBIFLF (Trim)

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UniversalProduct

Jack-ableSystem

75/76mmSystem

DBI/PILDT

HEIGHT LOAD BEARING

900

Capped at 2 Tonnes

1200

1500

1800

2100

2400

All our Jacks are tested to 9 Tonnes and are CE approved No. 0086-CPR-614908All our Jacks are tested to 9 Tonnes and are CE approved No. 0086-CPR-614908

18 19

C C

24mm jack-able coupler suitable for 75-76mm frames.

HEIGHT LOAD BEARING

900

Capped at 2 Tonnes

1200

1500

1800

2100

2400

NAME MM18070

IXX (cm ) 20.45

IYY (cm ) 2.99

FRAME DEDUCTION 12mm

EXTERNAL TRIM DBI/PILDT

INTERNAL TRIM DBI/PILDT

UN-FOILED YES

FOILED YES

LOAD PLUG MMCLP180 / MMCLP180BKT

BRACKETS MM200BKT / MM200FBKT

JACK-ABLE N/A

MM18070 IN-LINE

Screw from outside detailFrames can be screw-fitted through the coupler into the frame before the trim is added. This allows pre-glazed

frames to be installed.

NAME R7107

IXX (cm ) 21.20

IYY (cm ) 3.45


EXTERNAL TRIM DBI/PILDT


UN-FOILED YES

FOILED YES

JACK-ABLE JACK-11

R7107 IN-LINE

Screw from outside detailFrames can be screw-fitted through the coupler into the frame before the trim is

added. This allows pre-glazed frames to be installed.

24mm heavy duty coupler for 70mm frames. Designed with anti-racking retaining slots. This product can incorporate Brackets to make your coupler even more resilient - see pages 87+88 for information on Brackets.

UniversalProduct

Heavy Duty 70mmSystem

Brackets DBI/PILDT

90° Degree Corner Post



90 DEGREE CORNER POST

Description - Post that connects the windows in a bay configuration - fixed to 90o

Product codes - WWL152 (Aluminium reinforcing / corner post)90D (Decorative Cover)Please note the highlighted part of the code is colour dependent.

Once the above has been carried out, WD will automatically default to the WWL152 post (90o corner post).

Ancillaries

90° D

egre

e Co

rner

Pos

t



90 DEGREE CORNER POST

How to Process a Stock order on Window Designer:

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Format the extras exactly as shown below.However you will need to adjust metre size forboth items, and select a colour for the trim too.

All our Jacks are tested to 9 Tonnes and are CE approved No. 0086-CPR-614908 All our Jacks are tested to 9 Tonnes and are CE approved No. 0086-CPR-614908

NAME WWL129

IXX (cm ) 3.01

IYY (cm ) 10.58

FRAME DEDUCTION 0

EXTERNAL TRIM 90Z

INTERNAL TRIM N/A

UN-FOILED YES

FOILED YES

JACK-ABLE JACK-26



70

HEIGHT LOAD BEARING

900

Capped at 2 Tonnes

1200

1500

1800

2100

2400

NAME WWL152

IXX (cm ) 17.4

IYY (cm ) 17.1

FRAME DEDUCTION 0

EXTERNAL TRIM 90

INTERNAL TRIM N/A

UN-FOILED YES

FOILED YES

JACK-ABLE JACK-3

70


48 49

Cp WWL129 90O

Fixed angle at 90O for all 70mm frames.

UniversalProduct

Jack-ableSystem

70mmSystem

HEIGHT LOAD BEARING

900 2 Tonnes

1200 1.8 Tonnes

1500 1.7 Tonnes

1800 1.5 Tonnes

2100 1.4 Tonnes

2400 1.1 Tonnes

WWL152 90O

Fixed angle at 90O for all 70mm frames.

Cp

UniversalProduct

Jack-ableSystem

70mm System

90° - 126° Variable Angle Bays



90° - 126° VARIABLE ANGLE BAYS

Description - Post that connects the windows in a bay configuration-able to be angled as required between 90o and 126o

Product Codes:WWL121 (90o - 126o Variable Angle Pole)WWL134 (Frame Adaptor)DBI.FLF *Internal Trim)DBO.FBS (Exterior Trim)

Please note the highlighted part of the code is colour dependent.

See how to measure your bay deductions on page 57

Ancillaries

Set your required angles between 90o and 126o

90° -

126

° Va

riabl

e An

gle

Bays




Once the above has been carried out, WD will automatically default to the WWL121 post (for angles 91o - 119o Variable Angle Pole).

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Format the extra exactly as shown below. However you will need to adjust metre size, and select a colour for the trims too.



Award Winning Windows & Doors to the Trade 90° - 126° VARIABLE ANGLE BAYS

Ancillaries


UniversalProduct

Jack-ableSystem

58/60mm System

Reversible DBI/PILDT

HEIGHT LOAD BEARING

900 2 Tonnes

1200 2 Tonnes

1500 1.6 Tonnes

1800 1.3 Tonnes

2100 0.9 Tonnes

2400 0.7 Tonnes

34 35

B

NAME 482024

IXX (cm ) 6.59

IYY (cm ) 2.98

FRAME DEDUCTION Varies - see website

EXTERNAL TRIM DBO

INTERNAL TRIM DBI/PILDT - see website

UN-FOILED YES

FOILED YES

JACK-ABLE JACK-2

FRAME ADAPTERS See page 57

WWL121 VARIABLE

Screw from outside detailFrames can be screw-fitted through the coupler into the frame before the trim is added. This allows pre-glazed frames to be

installed.

Covering angles 90o-126o for 70mm and 100o-126o for 75mm/76mm.

B 482024 VARIABLE

Covering angles 140o-180o for 60mm and 135o-160o for 70mm frames. Please see website for required frame adapters.

HEIGHT LOAD BEARING

900

Capped at 2 Tonnes1200

1500

1800

2100

2400 1.6 Tonnes

UniversalProduct

Jack-ableSystem

70mm System

75/76mmSystem


NAME WWL121

IXX (cm ) 16.94

IYY (cm ) 10.16


EXTERNAL TRIM DB0120


UN-FOILED YES

FOILED YES

JACK-ABLE JACK-2


Screw fix adapter to frame. When in position screw fix from outside face to secure final

location

60

125°

- 18

0° V

aria

ble

Angl

e Ba

ys





Product Codes:482054 (125o - 180o Variable Angle Pole)WWL134 (Frame Adaptor)DBI.FLF *Internal Trim)DBO.FBS (Exterior Trim)


Once the above has been carried out, WD will automatically default to the 482054 post (for angles 120o - 170o Degrees Variable Angle Pole).

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Baypole covering angles 120o-170o for 75/76mm frames.


HEIGHT LOAD BEARING

900

Capped at 2 Tonnes

1200

1500

1800

2100

2400 1.9 Tonnes

NAME R7109

IXX (cm ) 15.73

IYY (cm ) 9.58


EXTERNAL TRIM DBO120


UN-FOILED YES

FOILED YES

JACK-ABLE JACK-18


UniversalProduct

Jack-ableSystem

75/76mm System


HEIGHT LOAD BEARING

900 2 Tonnes

1200 2 Tonnes

1500 1.9 Tonnes

1800 1.4 Tonnes

2100 1.1 Tonnes

2400 0.9 Tonnes

NAME 482054

IXX (cm ) 7.77

IYY (cm ) 2.79


EXTERNAL TRIM DBO


UN-FOILED YES

FOILED YES

JACK-ABLE JACK-2


UniversalProduct

Jack-ableSystem

60mm System

70mm System


36 37

B

Covering angles from 125o-180o for 70mm and 135o-175o for 60mm frames.

482054 VARIABLE

Screw from outside detailFrames can be screw-fitted through the coupler into the

frame before the trim is added. This allows pre-glazed frames to be installed.

B R7109 VARIABLE

Screw fix adapter to frame. When in position screw fix from outside face to secure final location

75





Ancillaries


Measuring bay deductions

145°

- 18

0° V

aria

ble

Angl

e Ba

y



145° - 180° VARIABLE ANGLE BAY


Product Codes:482055 (145o - 180o Variable Angle Pole)WWL143 (Frame Adaptor)DBI.FLF *Internal Trim)DBO.FBS (Exterior Trim)


Once the above has been carried out, WD will automatically default to the 4820545 post (for angles 171o - 179o Variable Angle Pole).

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145° - 180° Variable Angle Bay



145° - 180° VARIABLE ANGLE BAY

Ancillaries



NAME 482055

IXX (cm ) 8.2

IYY (cm ) 2.91


EXTERNAL TRIM DBO


UN-FOILED YES

FOILED YES

JACK-ABLE JACK-19


UniversalProduct

Jack-ableSystem

70mm System

75/76mm System


HEIGHT LOAD BEARING

900 2 Tonnes

1200 2 Tonnes

1500 1.9 Tonnes

1800 1.7 Tonnes

2100 1.4 Tonnes

2400 0.9 Tonnes

HEIGHT LOAD BEARING

900

Capped at 2 Tonnes

1200

1500

1800

2100

2400

Jack-ableSystem

70mm System


38 39

B WWL123 EASYBAY VARIABLE



70mm baypole covering angles 90o - 125o.

NAME WWL123

IXX (cm ) 27.55

IYY (cm ) 12.8


EXTERNAL TRIM DBO120


UN-FOILED YES

FOILED YES

JACK-ABLE JACK-3

B 482055 VARIABLE

Screw from outside detailFrames can be screw-fitted through the coupler

into the frame before the trim is added. This allows pre-glazed frames to be installed.

Covering angles 145o-180o for 70mm and 75/76mm profiles. Please see page 43 or website for required frame adapters.

135/

150°

Fix

ed A

ngle

Bay

s



135/150° FIXED ANGLE BAYS


Product Codes:482026 (Ali pole 135o) 482027 (Ali pole 150o)DBI.FLF *Internal Trim)DBO.FBS (Exterior Trim)


Once the above has been carried out, WD will automatically default to either part 482026 post (135o bay post) or part 482027 (150o bay post) depending on the angles you specified

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Format the extras exactly as shown below. However you will need to adjust metre size for both items, and select a colour for the trims too. The example below is for a 135o post, however you’d simpley need to change to product code 482027 if you wanted the 150o post


NAME 482027

IXX (cm ) 23.36

IYY (cm ) 12.26


EXTERNAL TRIM DBO


UN-FOILED YES

FOILED YES

JACK-ABLE JACK-35

150°

11

70

HEIGHT LOAD BEARING

900

Capped at 2 Tonnes

1200

1500

1800

2100

2400

UniversalProduct

Jack-ableSystem

70mm System

75/76mmSystem


HEIGHT LOAD BEARING

900

Capped at 2 Tonnes

1200

1500

1800

2100

2400

NAME 482137

IXX (cm ) 20.97

IYY (cm ) 15.52


EXTERNAL TRIM DBO

INTERNAL TRIM DBI

UN-FOILED YES

FOILED YES

JACK-ABLE JACK-17



UniversalProduct

Jack-ableSystem

70mm System

Reversible

32 33

B 482027 FIXED 150°

Screw fix from one side.Fix through frame, coupler and adjoining

frame.

70mm -76mm fixed 150o coupler.

B 482137 FIXED 135°

70mm fixed 135o coupler.


NAME 482027

IXX (cm ) 23.36

IYY (cm ) 12.26


EXTERNAL TRIM DBO


UN-FOILED YES

FOILED YES

JACK-ABLE JACK-35

150°

11

70

HEIGHT LOAD BEARING

900

Capped at 2 Tonnes

1200

1500

1800

2100

2400

UniversalProduct

Jack-ableSystem

70mm System

75/76mmSystem


HEIGHT LOAD BEARING

900

Capped at 2 Tonnes

1200

1500

1800

2100

2400

NAME 482137

IXX (cm ) 20.97

IYY (cm ) 15.52


EXTERNAL TRIM DBO

INTERNAL TRIM DBI

UN-FOILED YES

FOILED YES

JACK-ABLE JACK-17



UniversalProduct

Jack-ableSystem

70mm System

Reversible

32 33

B 482027 FIXED 150°

Screw fix from one side.Fix through frame, coupler and adjoining

frame.

70mm -76mm fixed 150o coupler.

B 482137 FIXED 135°

70mm fixed 135o coupler.

135/150° Fixed Angle Bays



135/150° FIXED ANGLE BAYS

Once the above has been carried out, WD will automatically default to either part 482026 post (135o bay post) or part 482027 (150o bay post) depending on the angles you specified

Ancillaries


NAME 482026

IXX (cm ) 20.13

IYY (cm ) 13.51

FRAME DEDUCTION 6mm

EXTERNAL TRIM DBO

INTERNAL TRIM DBI

UN-FOILED YES

FOILED YES

JACK-ABLE JACK-4


UniversalProduct

Jack-ableSystem

70mm System

75/76mm System

Reversible

HEIGHT LOAD BEARING

900 2 Tonnes

1200 2 Tonnes

1500 2 Tonnes

1800 1.8 Tonnes

2100 1.5 Tonnes

2400 1.2 Tonnes

NAME WWL132

IXX (cm ) 11.1

IYY (cm ) 6.6

FRAME DEDUCTION 0

EXTERNAL TRIM DBO

INTERNAL TRIM N/A

UN-FOILED YES

FOILED YES

JACK-ABLE JACK-26

UniversalProduct

Jack-ableSystem

70mm System

Reversible

HEIGHT LOAD BEARING

900

Capped at 2 Tonnes

1200

1500

1800

2100

2400

30 31

WWL132 FIXED 135°B

70mm 135° zero deduction fixed angle.

482026 FIXED 135°B

70mm-76mm fixed 135° coupler.




NAME 482026

IXX (cm ) 20.13

IYY (cm ) 13.51

FRAME DEDUCTION 6mm

EXTERNAL TRIM DBO

INTERNAL TRIM DBI

UN-FOILED YES

FOILED YES

JACK-ABLE JACK-4


UniversalProduct

Jack-ableSystem

70mm System

75/76mm System

Reversible

HEIGHT LOAD BEARING

900 2 Tonnes

1200 2 Tonnes

1500 2 Tonnes

1800 1.8 Tonnes

2100 1.5 Tonnes

2400 1.2 Tonnes

NAME WWL132

IXX (cm ) 11.1

IYY (cm ) 6.6

FRAME DEDUCTION 0

EXTERNAL TRIM DBO

INTERNAL TRIM N/A

UN-FOILED YES

FOILED YES

JACK-ABLE JACK-26

UniversalProduct

Jack-ableSystem

70mm System

Reversible

HEIGHT LOAD BEARING

900

Capped at 2 Tonnes

1200

1500

1800

2100

2400

30 31

WWL132 FIXED 135°B

70mm 135° zero deduction fixed angle.

482026 FIXED 135°B

70mm-76mm fixed 135° coupler.



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Award Winning Windows & Doors to the Trade JACKING KIT FITTING GUIDELINES

Anci

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Jacking Kit Fitting Guidelines


Ancillaries


JACKING KIT FITTING GUIDELINES

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Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door

Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door

Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door























Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door Composite Door

Minimum & Maximum Sizes

COLONIAL FARMHOUSE BELFRY BELFRY 3 SUNNINGDALE SEMINOLE 3 SEMINOLE 4 AUGUSTA AUGUSTA LONG

CARNOUSTIE BIRKDALE PENINA LYTHAM LYTHAM GRID TURNBERRY TURNBERRY GRID PORTRUSH RIVIERA PORTRUSH GRID RIVIERA GRID MUIRFIELD TROON

CARNOUSTIE BIRKDALE PENINIALEFT

PENINARIGHT

MONZA TROON MUIRFIELD

MONZASOLID

MONZA

ST ANDREWSSOLID

ST ANDREWS GLENEAGLES

Sidepanel Options

SOLID

MinimumWidth*

MaximumWidth793mm 1021mm Minimum

HeightMaximumHeight

PVC 2020mmAluminium Threshold 1987mm

PVC 2120mmAlu 2087mm

MinimumHeight

MaximumHeight



MinimumHeight

MaximumHeight



MinimumHeight

MaximumHeight



MinimumWidth*

MaximumWidth822mm 1021mm

MinimumWidth*


MinimumWidth*


MinimumWidth*


(Including Outerframe)

MinimumHeight

MaximumHeight



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OUTER FRAME• Special Foils and sprayed RAL colours also available on a 25working day (+ next delivery) lead time• Milled for Low Threshold• No Low PVC threshold option available

DOOR SLAB• 44mm thick• Impact-resistant fibreglass (thermoset GRP – glass reinforced polyester) and is compression moulded to offer

detailed panel definition and lifelike woodgrain effect which will not expand, contract, bow, warp or twist• Polymer PVC Stiles and Rails for water resistance• High Density CFC and HFC free polyurethane foam core gives exceptional thermal performance; up to 19% more

efficient than a timber core door.• Laminated Veneer Lumber (LVL) internal reinforcement

REINFORCING• Standard Door Outer Frame – RCM (Recycled Composite Material) both jambs and head

GLAZING• ODL TriSYS three piece cassette system• Unique dry glazing cassette system - easy removal of the cassette and glass, without risking damage to the door slab.• TriSYS frame has no screw hole plugs, for a clean aesthetic.

DOORSET U-VALUE• Most doors will achieve a U-Value of between 0.9 and 1.3 W/m2K dependent upon glazing specifications.

(U-values by door style available upon request)

ACCREDITATIONS• PAS 24 and Document Q compliant (when selected with laminated glass and Security Letterplate)• Secured by Design (when selected with laminated glass and Security Letterplate)• Exterior safety glass conforms to EN 12150• Sealed unit conforms to EN 1279

DOOR HARDWARE INCLUDED IN MATRIX PRICE• Handle – Lever/Lever (Handle height 1020mm)• Colour options White, Gold, Black, Chrome and Satin• KUBU smart equipped High Security Lock - 2 Hook Bolts Latch and Dead Bolt, Split follower lever operated• 3x Dynamic Adjustable Hinge Butt Hinges• High security Cylinder, Kitemark approved. Certified to TS007 3 Star• Stormguard Low Threshold• 10 year Guarantee


EMPLAS COMPOSITE DOORSTechnical Data

Lead Times - (Working Days + next delivery)

Slab Colour Type Outerframe Remote Orders Manual Orders (Forms)

Standard Colours White 7 10

Standard Colours Ex-stock 10 10

Premium Colours White / Ex-stock 10 10

RAL Colours White / Ex-stock 10 10

Standard Colours Special Foil or Sprayed Colour (when slab and outerframe colour to nearest match) 25 25

Premium Colours Special Foil or Sprayed Colour (when slab and outerframe colour to nearest match) 25 25

RAL Colours Special Foil or Sprayed Colour (when slab and outerframe colour to nearest match) 25 25





PENINARIGHT


MONZASOLID

MONZA

ST ANDREWSSOLID


Sidepanel Options

SOLID

MinimumWidth*


HeightMaximumHeight



MinimumHeight

MaximumHeight



MinimumHeight

MaximumHeight



MinimumHeight

MaximumHeight



MinimumWidth*


MinimumWidth*


MinimumWidth*


MinimumWidth*



MinimumHeight

MaximumHeight



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MINIMUM & MAXIMUM SIZESTechnical Data

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Door Colour Options

Cotswold Wedgewood Nimbus Victory Blue Bahia Blue

Olive Grove Paradise Green Sage Agate Grey Silver Grey

Premium ColoursOur range of 38 premium colours are createdusing state-of-the-art coating technologies asused in the yacht industry. The paint has beenprepared to the recommended gloss level which range from a Semi-Matt, Satin or Semi-Gloss sheen dependent upon colour.

Standard ColoursWe offer a range of 8 external colours with awhite interior as standard. Coloured both sidesis available as a cost option. White Red Green

Blue Black Anthracite Grey Golden Oak Rosewood

Cream White Clotted Cream Sandstone

Florida Diablo Bolero Marsala Mulberry

Door Colour Options








Standard Colours

Premium Colours


COMPOSITE DOOR COLOURS

Composite D

oor ColoursCom

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Door Colour Options








Door Colour Options








RAL 9016 (Traffic White) RAL 6005 (Moss Green)

RAL 7035 (Light Grey) RAL 7042 (Traffic Grey) RAL 7012 (Basalt Grey) RAL 9011 (Graphite Black) RAL 9005 (Jet Black)

Putty Mushroom Clay Vanilla Citrine

Very Berry Twilight French Blue California Azure

Caribbean Blue Stormy Seas Moonshine Chartwell Green Emerald

Shadow Military Grey Slate Black Ash/Beck Brown Irish Oak

RAL ColoursAny RAL colour is available from DOORCO as a special order. Here are the most requested colours as an example:

RAL 9016 (Traffic White) RAL 6005 (Moss Green)

RAL 7035 (Light Grey) RAL 7042 (Traffic Grey) RAL 7012 (Basalt Grey) RAL 9011 (Graphite Black) RAL 9005 (Jet Black)

Putty Mushroom Clay Vanilla Citrine

Very Berry Twilight French Blue California Azure

Caribbean Blue Stormy Seas Moonshine Chartwell Green Emerald

Shadow Military Grey Slate Black Ash/Beck Brown Irish Oak

RAL ColoursAny RAL colour is available from DOORCO as a special order. Here are the most requested colours as an example:

RAL ColoursAny RAL colour is available from us at an additional cost. Here are the most requested colours as an example.


COMPOSITE DOOR COLOURS

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For a traditional Victorian look, Dorchester is the perfect choice combining vibrant ‘Spectrum Glass’ with textured glass and traditional lead. Available in 3 border colour options: Amber, Blue and Green.

Stunning black chrome cameing combined with satin and grey bevelled glass pieces, Reflections makes a classy yet striking statement encapsulated inside a double glazedunit for ease of cleaning.

A modern twist on a traditional technique Modena combines hand cut textured glasspieces, contemporary fused glass elements and polished zinc cameing.

Simple yet classic designs that will suit any home. Both Classic and Flair are a combination of gently patterned glass with sparkling bevelled glass pieces encapsulated inside a high-performance double glazed unit

The simplicity of brilliant cut lines combined with soft satin glass gives Linear a classic appealthat suits both traditional and contemporarydoor styles. Only available in a limited range ofdoor styles.

Combining etched glass with hand-made ‘fused glass’ elements, our Fusion Art ranges are a truly modern decorative glass option. Available in 5 colourways to complement or contrast with the door colour: Black, Blue,Green, Purple and Red.

By combining Fusion glass tiles with small stainless steel elements andetched glass, Tahoe is a strikingly modern glazing option that is ideallysuited for contemporary doorsets. With a range of five colour options, Black,Blue, Green, Purple and Red, the glass can be manufactured to complementyour door colour beautifully.

An imaginative fusion of linear design and bold sweeping curves. The Romadesign with sparking glass bevels, are set against a background of etch-effect glass to create a stunning modern design.

Both Simplicity and Elegance have proven to be hugely popular designs combining a combination of textured glasses with hand cut polished bevelled glass which sparkle in the sunlight. Simplicity is available in either Brass or Zinc came options.

Decorative Glass Options

Simple in design, Zinc Art Star combines gluechipped star bevels with a zinc caming. The decorative bevelled elements stand out from the neutral obscure glass that surrounds them in striking fashion.

Laser-cut stainless steel elements incorporatedinto a modern, polished zinc, linear design. The striking steel pieces are beautifully offsetagainst a background of ‘Rain’ glass and smallbevelled glass elements.

The delicately shaped clear glass bevels glisten against the etched glasssurround and create a look of understated and tasteful elegance. With itscoloured Blue, Green, Grey, Purple or Red borders to complement your doorcolour, Designer Etch allows you to harmoniously personalise your glassand door.

DoorCo Door Brochure 2016_Layout 1 29/03/2016 16:17 Page 50

Simplicity**

Prairie***















Classic**















Flair*

Using patented technology that allows for an incredibly intricate bevelled effect design, Frenchalso has enhanced security and sound insulationdue to the materials used in their manufacture.Available in: Emerald, Onyx, Ruby and Sapphire.

Sophisticated, contemporary design incorporating various glass textures with clear‘came’ lines. Havana is a twist on lineal Art Decoperiod style that is appealing, and provides insulated units with excellent acoustic values.

We have taken the traditional bullion and created a unit that is suitable for use in a modern door.With its deep, effective circular indentations, thiswill enhance any cottage style door, while maintaining the desired aesthetics.

The Kensington range of glass is simplistic, butelegant. The clear border combined with satincentre allows just the perfect amount of light toflood through the entrance of your home.

Sandblasted and Millennium glass are separated by on off centre clear dividing line offering a stunning , yet clean contemporary look to your door.

This European style design is produced usinghigh grade brushed stainless Inox elements, thatare bonded to the centre pane of glass using aspecialist technique. The combination of Inoxand etched glass provide a unique contrast.

The Takoma and Yukon ranges of glass are designed to focus on European styling that suitsthe door that surrounds them. Contemporary,clean, simple etched designs that have provedvery popular when creating that modern feel.

Simulated divided lights create the look of individual panes of glass, whilst maintaining theperformance benefits of a single double glazedunit. Selectively etched panels ensure privacywithout sacrificing natural light.

The Cielo design is vibrant and visually stunning. Vividly coloured glasspieces are mounted on to a textured background, and fused together at high temperatures. Once cooled, the decorative element is triple glazed to create a high quality sealed unit. Available in Black, Blue, Copper, Greenand Purple colour options.

Fuego is a bold design that stands out from the crowd. Specifically designedfor the Paris and Biarritz style Inox door, this modern fused glass range enables you to perfectly complement the glass with the door. Available infive colour options, Black, Blue, Copper, Green and Purple.

Taking a 2000 year old glass technique of melting coloured glass together, our Fusion Art products are then triple glazed inside a high performance insulated glass unit to give the highest levels of thermal efficiency.

Each piece of glass in the Lucero range will be unique due to the wispy random effect within the coloured fused glass. We use the chosen colour as the prominent feature in this design, then cut through it with a solid blackstripe, creating a wonderfully contrasting piece. Available in Black, Blue,Copper, Green and Purple colour options.

This unique design is crafted by adding cut fusible glass pieces, and randomly placing crushed glass frit in a complimenting colour around them. This design is available in Black, Blue, Copper, Green and Purple andhas a softer, rippled effect textured background.

A stunningly simple design, Quartz is createdusing hand cut glass centres, that are polishedand bonded within a clear border. The contrastbetween texture and etch offers a beautiful combination.

A simple yet classic design that continues to be a favourite and complements anythingfrom a country cottage to a smart town house. With a choice of either bevelled glass or arange of six vibrant colourways in either Blue, Green, Grey, Frost, Purple or Red, combinedwith a wide range of textured glass backing options, Diamonds is destined to becomeeveryone’s best friend.

Millennium is a totally different and modern wayof adding obscurity to any door. Lineal etchedlines cascade down both sides of the glass offering a real depth and decorative dimensionto the glass.


Havana


















Kensington


















Gridlite Etch















Linear















Zinc Art Star**















Dorchester















Reflections***















Matrix*Bullseye



















COMPOSITE DOOR GLASS STYLES

* Clear Bevels ** Textured Bevels *** Mixture of Clear and Textured Bevels

Composite D

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• Glass available in Toughened and Laminated, • Toughened not available - Laminated as standard, • Laminated upgrade not available

OBSCURE GLASS OPTIONS


COMPOSITE DOOR GLASS STYLES

To discover more about the use of Warwick™ please visit our website pilkington.co.uk/textureglass

Warwick™ Privacy Level 1

Minster™ Privacy Level 2

Chantilly™ Privacy Level 2

Taffeta™ Privacy Level 3

Minster™

Bay™ Opal Privacy Level 5

Canterbury™ Opal Privacy Level 5 Pilkington Optifloat™ Opal Privacy Level 5

Pilkington Oriel Collection –our premium etched range

Satin

Pilkington Texture Glass Replacement RangeIf you need replacement glass to match an existing

design, don’t worry, we have a number of well-

established designs that are still available.

Flemish™ Privacy Level 2

Sycamore™ Privacy Level 2

Autumn™ Privacy Level 3

Stippolyte™ Privacy Level 4

Arctic™ Privacy Level 4

Cotswold™ Privacy Level 5

Cotswold™

Pilkington Texture Glass Replacement RangeIf you need replacement glass to match an existing

design, don’t worry, we have a number of well-

established designs that are still available.

Flemish™ Privacy Level 2

Sycamore™ Privacy Level 2

Autumn™ Privacy Level 3


Arctic™ Privacy Level 4

Cotswold™ Privacy Level 5

Stippolyte™

* Clear Bevels ** Textured Bevels *** Mixture of Clear and Textured Bevels

For the full range of obscure glass refer to pages 140 - 143

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Bullseye • •Classic • • • • • • • • • •Dorchester • • • • • • • • • •Flair • • •GridLite Etch • •Havana • •Kensington • • • • • • • • • • • •Linear • • •Matrix • •Modena •Prairie • • • • • • • • • • • • •Reflections • • • • • • • • • • • • • • •Simplicity • • • • • • • • • • • •Zinc Star • • • • • • • • • •

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Boasting the largest chamfered hooks and centre deadbolt in the UK, this unique combination delivers class leading security and compression performance for doors manufactured from timber and modern composite materials.

The Avantis specially designed dampening mechanism ensures effortless operationof the lock. Whilst compatibility with our exclusive Secured by design accredited ‘Twin Fix’ cylinder guard system provides a cost effective solution for PAS24 accredited cylinder security.

High performance multipoint door locking system, set for smart technology

www.kubu-home.com

KUBU EQUIPPED 750 SERIES COMPOSITE DOOR LOCK

FEATURES 25mm throw Direct drive centre

compression deadbolt Largest opposing chamfered

security hooks in the UK Optional roller cams for

additional compression Front and back door

functionality in one lock Exclusive ‘Twin-Fix’ cylinder guard Fully adjustable security keeps Secured by Design accredited 10 year mechanical guarantee




www.kubu-home.com








AVANTIS KUBU EQUIPPED COMPOSITE DOOR LOCK




www.kubu-home.com







AV2 Electric LockCom

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www.kubu-home.com







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HARDWARE AV2 ELECTRIC LOCK

The motorised automatic locking system enables the massive hooks to automatically grip the keep rail when the door is pulled shut – automatic security! But AV2-E offers even more convenience.

The locked door can be easily opened via remote control or intercom system. The hooks and latch can be retracted at the push of a button, granting immediate entry through the closed door. This is not only convenient, but elegant as well.

The motorised components can also be retrofitted into an existing Winkhaus autoLock AV2 automatic locking system.

An additional revolving door drive is also available as an option. The AV2-E motorised automatic locking system has also been tested and awarded the classification “VdS class A” (with main deadbolt).

Functionality and ComfortThe levers on the PalladioTM XL handle set have been especially designed for ease of use with increased leverage for the elderly and disabled. The PalladioTM XL levers are up to 20% longer than conventional handle levers, which not only enhance the appearance of the doors but also offer real operational benefits in helping to reduce the operating forces of today’s modern, High Security Multi-Point Locking Systems. Smooth lines and flat surface contact, with the palm of the hand, help provide a level of comfort that can aid operation by people with limited dexterity.

An optional outside pull with an “egg” shaped pad fits very comfortably into the palm of the hand for easier lock operation.

Winkhaus’ PalladioTM XL range includes a snib version. By engaging this function the occupier can leave the house and prevent the door from slamming shut and locking behind

SecuritySpecial attention has been paid to the strength and security of the PalladioTM XL handle to comply with the latest security standards for doorsets.

The backplate material thickness is up to 20% greater than on standard aluminium handles and, together with three M5 fixing screw positions, ensures that the handle offers high protection against vandalism or intruder attack.

Three heavy duty 10mm diameter screw bosses ensure that the handle is held rigidly in place. This minimises undue backplate movement and reduces abusive load forces on the lock mechanism.

ApplicationDesigned specifically for Police Approved Multi-Point Locking Systems, PalladioTM XL handles can be fitted to doors of all framing materials such as Aluminium, Timber, Composite and PVCu.

For retrofit applications to existing doors the handles can be easily fitted into the fixing positions of standard 2 hole fix 92PZ handle sets (with an additional top hole being drilled for the third screw position).

AccreditedThe PalladioTM XL handle both with and without the snib function has received the prestigous Owl MarkTM Accreditation. This is a product endorsement given by the University of Birmingham to show that a product has been evaluated by the centre for Applied Gerontology and found to be suitable for use by older people in general.

them. Extensively specified by Local Authorities and Housing Associations, where high security locking is necessary for tenant’s peace of mind, and where ease of use is of equal importance.

Style and ColourThe sophisticated PalladioTM XL handle set has been finely designed and beautifully crafted using cast aluminium. This strong, corrosion resistant material provides the base for a range of colour and surface finishes so popular in today’s Entrance Door market.

Available as standard in Pearlescent Gold anodised F3, Subtle Silver F1, Satin Chrome F9, Pure Black or White. The 35mm wide backplate perfectly compliments the new ergonomic lever design giving the handle a stylish contemporary modern feel and appearance.

Snib Handle

The PalladioTM XL RangeA range of handles that combine security, style, functionality & comfort.













Snib Handle


AV2

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Snib Handle


Winkhaus UK Ltd

2950 Kettering Parkway, Kettering, Northants NN15 6XZ Tel: +44 (0)1536 316000 Fax: +44 (0)1536 416516

www.winkhaus.co.uk email: [email protected]

blueMatic AV2-EWiring OptionsBlueMatic AV2-E - Wiring Options

AV2 Electric LockCom

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TransformerPower Supply

12V DCStabilised 2.0 Amp

Mains Electricity Supply

230V AC 50Hz

Brown

White

Green

Brown

Blue

Relay within Access Control System (normally open voltage free contacts)

Lock

Wire2mm2




230V AC 50Hz

Brown

White

Green

Brown

Blue

Push Switch N/O

Wire2mm2

All switching devices - Wires must be potential free “Clean Wires”

Lock

AV2-E Entrance Door Lock Wiring diagram for Access Control

AV2-E Entrance Door Lock Wiring diagram for Push Switch

Wire 0.8mm2

Max Length 100mWire 0.8mm2

Max Length 100m

Wire 0.8mm2


Max Length 40m

N/OCOMM N/C PTE




230V AC 50Hz

Brown

White

Green

Brown

Blue


Lock

Wire2mm2




230V AC 50Hz

Brown

White

Green

Brown

Blue

Push Switch N/O

Wire2mm2


Lock



Wire 0.8mm2


Max Length 100m

Wire 0.8mm2


Max Length 40m

N/OCOMM N/C PTE




230V AC 50Hz

Brown

White

Green

Brown

Blue


Lock

Wire2mm2




230V AC 50Hz

Brown

White

Green

Brown

Blue

Push Switch N/O

Wire2mm2


Lock



Wire 0.8mm2


Max Length 100m

Wire 0.8mm2


Max Length 40m

N/OCOMM N/C PTE




230V AC 50Hz

Brown

White

Green

Brown

Blue


Lock

Wire2mm2




230V AC 50Hz

Brown

White

Green

Brown

Blue

Push Switch N/O

Wire2mm2


Lock



Wire 0.8mm2


Max Length 100m

Wire 0.8mm2


Max Length 40m

N/OCOMM N/C PTE

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HARDWARE AV2 ELECTRIC LOCKHOW TO PROCESS IN WD

When processing the AV2E locking mech, select the ‘AV2 MOTOR LOCK’ IN THE Door Locks drop down menu.

Window Designer will prompt the user to ‘SELECT THE PALLADIO FXD/PAD HANDLE WITH MOTOR LOCK’

This can be selected in the ‘Door Handles’ section and can be supplied in Silver or Gold

AV2 AutolockCom

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HARDWARE AUTOLOCK AV2

Winkhaus autoLock AV2+

AUTOMATIC Multi-Point Locking System - Locks automatically as soon as the door is closed!!

At last the method to close and lock your main

entrance door has moved into the 21st century!!

• Doyousometimesfinditdifficulttoliftthehandle

levers on conventionalmulti-point locks to lock

thedoor?

• Are you frustrated that you can’t turn the key

becausethelockhasnotbeenfullythrown?

• Perhapsyourdoor isdraughtybecause the lock

hasnotbeenfullyengaged?

• Doyouworryifyouhaverememberedtolockyour

doorafterenteringyourpropertyorbeforegoing

tobed?

• Do you want peace of mind that your door is

always fully locked automatically as soon a you

closeit?

• Doyouwantalockingsystemthatisfullyapproved

bythePoliceandhaspassedallthetestsindoors

for weather performance, durability, fire and

burglarresistance?

• Wouldyoulikeamotorupgradesothatyoucan

unlockyourdoorwithakeyfobthesameasyou

dowithyourcar?

If all these things matter to you then the answer is

the Winkhaus autoLock AV2+. This product is tried

and tested and used extensively throughout Europe.

In the UK it has become a product of choice for

sheltered housing schemes for the Elderly and also

for Fire doors in Flats and Apartments.

Available in four options, Standard, FA Double

Deadlock NHBC with two cylinders, Entryguard™

integral door opening limiter (operates like a door

chain but is concealed) and blueMatic AV2 E with the

optional motorised unlocking facility.

AV2

AV2 F

A

AV2 E

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V2 E

BS EN 1303: 2005

KM 531333

Enhanced Security

BS

EN

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DOOR HARDWARE STANDARD DOOR HANDLE

For more information call 0113 243 2255 or visit

www.totalhardwareltd.co.uk

Unit B1 Latchmore Park, Latchmore Road, Beeston, Leeds, W Yorkshire LS12 6DN

totalhardwareltd @Totalhardware

With sleek, contemporary aesthetics, the Quantum MK2 Long Back Plate will complement all modern uPVC and aluminium doors. Ergonomically designed to combine optimum comfort with unrivalled quality, the premium Quantum Long Back Plate handles are also fully suited with the window and door furniture from the same range, enabling fabricators to offer a consistent high quality look throughout their portfolio.

Features and Specifications:• 10 year mechanical guarantee• Part of the fully suited Quantum product range• Supplied with screws & spindles suitable for door

thicknesses of 38-72mm• Fixed spring assisted guaranteeing horizontal handle

return after every operation• Available in lever/lever and lever/pad options• Coating tested to BS.EN:2007 GRADE 5• External blanking plate available• Choose from 6 different finishes - White, Gold, Chrome,

Satin Silver, Black & Flint

Product Dimensions

Total Hardware - Nationwide supplier of market leading window and door hardware for the trade.

33mm

24

5m

m

100mm

Stainless Steel Handles

Composite D

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DOOR HARDWARE STAINLESS STEEL HANDLES

For more information call0113 243 2255 or visit




Made from high quality, 304 grade stainless steel, the Quantum Long Back Plate door handle features unrivalled corrosion resistance and a sleek, contemporary design.

As part of the Quantum door furniture range, the Stainless Steel Long Back Plate is perfectly suited with other products for a coordinated look that will add aesthetic value to any uPVC, aluminium, timber or composite door.

Features and Specifi cations:

• Coating tested to BS.EN: 2007 Grade 5

• 304 grade Stainless Steel for unrivalled corrosion resistance

• 10 year corrosion and mechanical guarantee

• Superior quality and sleek design

• Suits all locks

• Available in Lever/Lever and Lever/Pad versions

• Fully suited with the Quantum Stainless Steel Door Furniture range

Product Dimensions

103mm

23

9m

m

32mm


Colour options

GOLDWHITE

BLACKBRUSHED STAINLESS

CHROME FLINT

R A N G ER A N G E

Quantum Stainless SteelLong Back Plate

Pull

Bars

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PULL BARS

Visit our website at www.avocet-hardware.co.uk

2

10 MECHANICALGUARANTEEMECHANICALGUARANTEE

YEAR

SALT SPRAYGUARANTEE

1000

Stainless Steel Bar Handles

n Stunning brushed stainless steel finish available in T-bar inline/offset and bow handle formatsn Ultimate corrosion resistancen Single screw fix, single side bolt or back to backn Interchangeable inline and offset legs with seamless jointsn No external access to fixings on inline pull handles for added securityn Matching security escutcheons, centre door knob, numerals, knockers and letterplates

Technical InformationAssessment DataCorrosion resistance: All finishes meet the requirements of BS EN 1670:2007 - grade 5 (1000 hrs Salt Spray)

Material SpecificationStainless Steel: Austenitic 304

INLINE OFFSET

Pull BarsCom

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PULL BARS

Call our Sales Team now on 01484 725 001

3

AFFINITY STAINLESS STEEL BAR HANDLES

Stainless Steel Bar Handles

25

32

600

77

720

130

'A'

'B'

77

32

25

25

32

78

600

720

130

32

25

45°

'A'

'B'

75

32

25

'A'

'B'

77

59

25

Inline bar handleChoice of single screw or bolt through.

(Fixings not suppllied with unit).

Inline bar handleBack to back.


Bow bar handleChoice of single screw or bolt through.


Back to back.

(Fixings supplied with unit).

Bow bar handleBack to back.

(Fixings suppllied with unit).

Interchangeable legs

PRODUCT CODE DESCRIPTION (A) LENGTH MM (B) FIXING CENTRESPHTBSSC550 SS INLINE BAR HANDLE 550 350PHTBSSC720 SS INLINE BAR HANDLE 720 600PHTBSSC1400 SS INLINE BAR HANDLE 1400 1200

PRODUCT CODE DESCRIPTION (A) LENGTH MM (B) FIXING C’NTRS

PHTBSSC550B2B SS OFFSET BAR HANDLE - B2B 550 350PHTBSSC720B2B SS OFFSET BAR HANDLE - B2B 720 600PHTBSSC1400B2B SS OFFSET BAR HANDLE - B2B 1400 1200

PRODUCT CODE DESCRIPTION (A) LENGTH MM (B) FIX CENTRESPHBBSS550 SS INLINE BOW BAR HANDLE 550 350PHBBSS720 SS INLINE BOW BAR HANDLE 720 600

PRODUCT CODE DESCRIPTION (A) L’GTH MM (B) FIX C’NTRSPHBBSS550B2B SS INLINE BOW BAR HANDLE B2B 550 350PHBBSS720B2B SS INLINE BOW BAR HANDLE B2B 720 600

Pull

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When Processing bar handles select your handle of choice in the ‘Door Handles’ drop down menu.You will have the option to select the handle either one side or both side of the door.

When selecting the 1400mm Bar handle you will be prompted to ‘SELECT THE HERITAGE LOCK WITH THIS PULL HANDLE’

You will also be prompted ‘MUST USE PLAIN CYL ESCUTCHEON OVAL’ This is selected by Right clicking into the slab, scrolling to ‘Sash Extras 1’

When selecting a 720mm Bar you will be prompted to select the AV2 locking mech, this is also located in ‘Door locks’

Note: Heritage cylinder is set at 1379.5mm from bottom of slab. AV2 Cylinder is set 928mm from bottom of slab.

You must select this option in the ‘Door Lock’ drop down


PULL BARSHOW TO PROCESS IN WD


Heritage Lock Position

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HERITAGE LOCKS

EMPLAS HERITAGE COMPOSITE DOORS – LOCK POSITION CLARIFICATION

1 - EMPLAS HERITAGE COMPOSITE DOOR WITH 1400mm PULL HANDLE ONLY

PULL BAR HANDLE ON OUTSIDE ONLY –

PULL BAR HANDLE BOTH SIDES –

FIT PULL BAR ESCUTCHEON SATIN - DAAFSSOVE

Lock to be Selected = HERITAGE AV2 EDGE LOCK O/I

Key Position is always 1379.5mm from Bottom of Slab (High Cylinder).

Cylinder covers as shown on the right must be used, where applicable.

HANDLE WILL ALWAYS BE MOUNTED CENTRAL TO SLAB HEIGHT

Please also be aware that the 1400mm PULL BAR HANDLE is the only Handle available with the Heritage Lock (i.e. at 1379.5mm high).

How to process:

1. Under your door handle options, select ‘offset bar handle 1400mm’ followed by either 1 side or 2 depending on what you’re going for.

3. A thumbturn is required, you can select it by following the below.

4. If pull bar one side is selected, then follow the screenshot below by right clicking on the door slab, and scrolling down to ‘sash extras’ to select the relevant pull assembly. If you’ve selected pull both sides, please skip to next step.

5. If pull bar two sides is selected, then follow the screenshot below by right clicking on the door slab, and scrolling down to ‘sash extras’ to select the relevant escutcheon.

2. Pick the lock shown below.

If ordering remotely, customers must select ‘DO NOT PREP HDL – CYL XXX’ instead of ‘none or customized’ as doing so will result in your door being manufactured without a cylinder.

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HERITAGE LOCKS

2 - EMPLAS HERITAGE WITH PULL HANDLES 550mm, 720mm, Bow, V & D

PULL BAR HANDLE ON OUTSIDE ONLY –

PULL BAR HANDLE BOTH SIDES –

THEN FIT PULL BAR ESCUTCHEON

Lock to be Selected = EDGE LOCK AV2 MECH DB O/I

THIS RULE APPLIES TO PULL HANDLES 550mm, 720mm, BOW, V & D

Key Position is always 928mm from Bottom of Slab

Cylinder covers as shown on the right must be used, where applicable.

HANDLE WILL ALWAYS BE MOUNTED CENTRAL TO SLAB HEIGHT, although key position may not be.

How to process:

1. Under your door handle options, select ‘offset bar handle 550mm’ or ‘offset bar handle 720mm’ followed by either 1 side or 2 depending on what you’re going for.

3. A thumbturn is required, you can select it by following the below.

4. If pull bar one side is selected, then follow the screenshot below by right clicking on the door slab, and scrolling down to ‘sash extras’ to select the relevant pull assembly. If you’ve selected pull both sides, please skip to next step.

5. If pull bar two sides is selected, then follow the screenshot below by right clicking on the door slab, and scrolling down to ‘sash extras’ to select the relevant escutcheon.


TitleCom

posite Doors



HERITAGE LOCKS


3 - EMPLAS AV2 HERITAGE COMPOSITE DOOR

SUPA SECURE DOOR PULL ASSY E80700/01/02

Lock to be Selected = HERITAGE AV2 EDGE LOCK O/I Key Position is always 1379.5mm from Bottom of Slab (High Cylinder). Supa Secure Escutcheon must be used in this scenario.

If ordering remotely, customers must select ‘DO NOT PREP HDL – CYL XXX’ instead of ‘none or customized’ as doing so will result in your door being manufactured without a cylinder.

How to process:

1. Under your door handle options, select ‘DO NOT PREP HDL – CYL COLOUR’ as shown below. This will ensure we fit the cylinder required to your door, however no handles will be fitted.

3. Change the cylinder as per the below (a thumbturn is required).

4. Select the door pull as per the below by right clicking on the door slab, and scrolling down to ‘sash extras’.


Heritage Lock Position

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HARDWARE LETTERPLATES

5

TitleCom

posite Doors


SBD Letterplate

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Product Specification & Customer Support guide | 2019 | Version 1 | Page 87

TS008 UNICORN LETTERPLATEThe patented TS008 Unicorn Letterplate is designed to meet the exacting requirements of TS008. It’s suitable for doorsets that need to be Document Q or PAS 24: 2016 compliant. Manufactured from 304 Stainless Steel for ultimate corrosion resistance, its simple but elegant styling will complement any doorface.

• TS008 accredited

• Conforms to PAS 24: 2016 and approved Document Q

• Suitable for both Composite Doors and PVC-U Doors (range from 40mm to 75mm)

• External flap is manufactured from 304 Stainless Steel for ultimate corrosion resistance (galvanised mild steel for painted finishes)

• Inner protective housing has unique concealed hinge mechanism to prevent attack

• Inner flap has a positive stop feature for maximum protection from ‘fishing’

• Inner flap projection is below door handle height for added protection

• Will fit any door to meet TS008 accreditation without the need to retest

• Available in a full choice of external finishes including Polished, Brushed and Satin Stainless Steel, PVD Gold, Black and White

• The internal letterplate can be colour coded to match the door colour

• Guarantee* 25 years anti-corrosion available on all Stainless Steel product finishes

• Guarantee* 10 years mechanical

Product Code0793

SPECIAL FEATURES SUMMARY:

DOORS

TS008 UN

ICORN

LETTERPLATE


HARDWARE SBD LETTERPLATES

SBD

Let

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Trojan Manufacturing Group Limited Fryers Road, Bloxwich, Walsall, West Midlands, WS2 7LZ

T: +44 (0)1922 713933 F: +44 (0)1922 713890 E: [email protected] W: www.trojangroup.com

Testing:

• Corrosion Test – Outer corrosion tested in excess of 1,000 hours based on BS EN 1670 classification

• Cycle Test – Opening and closing action tested to 20,000 cycles

• PAS 24: 2016 compliant


Screws are supplied, 2 variants:

• One for Composite Doors 0793-2001 (4 screws M4 x 30mm CSK POZI Zn)

• One for PVC-U Doors 0793-2002 (4 screws M4 x 60mm CSK POZI Zn)

Box Quantity:

• 10 per box

TECHNICAL SPECIFICATION

An ASSA ABLOY Group brand Registration No: 2096505 School Street, Willenhall, West Midlands, WV13 3PW

Trojan Group operate a continuous development and improvement programme and therefore reserve the right to amend designs and specifications.

* Guarantee subject to correct installation and maintenance

TS008 UNICORN LETTERPLATE

DOORSTS008 U

NICO

RN LETTERPLATE

By ticking the SBD box in Window Designer, this certified letterplate will be supplied to comply with the latest regulations.

Knocker & Spy Hole Fitting

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KNOCKER & SPY HOLE FITTING

Please find instructions for the fitting of both the Knocker and the Spy Hole.

This is the back plate of the knocker. The Knocker will sit on this once the height of the Knocker has been decided by the end user. There are three screws which fix the back plate to the external face of the slab.

This shows the back plate and Knocker. There are two nipples on the back edge of the Knocker, these will slide into position on the back plate but may need encouraging with a small Nylon headed hammer to avoid damage to the Knocker.

This shows the Knocker and its lever. One side of the Knocker has a small circular hole and the other an open end slot so that the lever can be inserted easily. This will need attaching to the Knocker before the Knocker is tapped into place on the back plate.

This shows the three parts of the Spy Hole, the funnel, the spy hole and the small blanking plate. Once the desired height of the Knocker has been established it is a good idea to use a small pilot drill to centralise the hole in which the Spy hole will enter. Once this has been done then a 12mm drill can be used (slowly) to open up the hole to its desired circumference.

This shows how the Funnel and blanking plate sit together (these parts sit on the internal face of the door).

This shows how the external part of the Spy Hole looks on the face of the Knocker. Both parts of the Spy Hole screw together to the desired position. It is important not to overtighten the funnel and Spy Hole.

Where style will allow a door knocker with spyhole can be pre-fitted centrally and 1490mm from the bottom of the door slab. In all other circumstances, it will be supplied loose.

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COMPOSITE SIDELIGHTS





PENINARIGHT


MONZASOLID

MONZA

ST ANDREWSSOLID


Sidepanel Options

SOLID

MinimumWidth*


HeightMaximumHeight



MinimumHeight

MaximumHeight



MinimumHeight

MaximumHeight



MinimumHeight

MaximumHeight



MinimumWidth*


MinimumWidth*


MinimumWidth*


MinimumWidth*



MinimumHeight

MaximumHeight



v2





PENINARIGHT


MONZASOLID

MONZA

ST ANDREWSSOLID


Sidepanel Options

SOLID

MinimumWidth*


HeightMaximumHeight



MinimumHeight

MaximumHeight



MinimumHeight

MaximumHeight



MinimumHeight

MaximumHeight



MinimumWidth*


MinimumWidth*


MinimumWidth*


MinimumWidth*



MinimumHeight

MaximumHeight



v2





PENINARIGHT


MONZASOLID

MONZA

ST ANDREWSSOLID


Sidepanel Options

SOLID

MinimumWidth*


HeightMaximumHeight



MinimumHeight

MaximumHeight



MinimumHeight

MaximumHeight



MinimumHeight

MaximumHeight



MinimumWidth*


MinimumWidth*


MinimumWidth*


MinimumWidth*



MinimumHeight

MaximumHeight



v2

Hinge D

etails and Adjustment Info

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HINGE DETAILS AND ADJUSTMENT INFO

12

Drilling scheme

Please verify that the space within your door or window allows the fitting of the hinge as shown in the diagram.

The functionality of the hinge is guaranteed by the correct installation of the door or window.

Drill the holes and mill as shown in the diagram.

Sash fitting instructions

Fasten the sash part into the milling with fasteners suitable for the material of your door or window.

1

2

110

6

100

==

A A

Sezione A-A Sezione B-B

1010

XY

15R8

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26

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23,2

5,5

7,5

7,5

==

B BM

in. 3

6

7,5

7,5

6

SXX=17Y=23

DXX=23Y=17

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| Product Specification & Customer Support guide | 2019 | Version 1Page 92 | Product Specification & Customer Support guide | 2019 | Version 1


HINGE DETAILS AND ADJUSTMENT INFO

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Frame fitting instructions

Insert bush A into the bottom ring.

Fasten the frame part with fasteners suitable for the material of your door or window.

Fitting instructions

SFS intec S.r.l. unipersonaleFasteningSystemsVia Castelfranco Veneto, 71IT-33170 Pordenone

Tel. 0434 99 51Fax 0434 [email protected]/it Turn ideas into reality

Adjustment instructions

Insert the sash into the frame and screw in the pin marked B with a 4 mm Allen Key till the measure 6mm is reached.

Open the sash and screw in the security screws marked C and D .

Pin removing: Unscrew screws C and D and unscrew pin B .

Horizontal adjustment: unscrew by three turns, screws 1 and 2 . Tighten or loosen alternately screw 3 with a 4 mm Allen Key. Tighten screws 1 and 2 .Adjustment ± 2mm.

Height:Loosen the screws marked C and D . Turn the pin with a 4mm Allen Key as shown in figure 7.Adjustment: -2/+6mm.

Insert caps and cover as shown in figure.

3 4

A

B

5 6

2

3

1

D

C

B

7

C

D

6

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Frame fitting instructions

Insert bush A into the bottom ring.

Fasten the frame part with fasteners suitable for the material of your door or window.

Fitting instructions

SFS intec S.r.l. unipersonaleFasteningSystemsVia Castelfranco Veneto, 71IT-33170 Pordenone

Tel. 0434 99 51Fax 0434 [email protected]/it Turn ideas into reality

Adjustment instructions

Insert the sash into the frame and screw in the pin marked B with a 4 mm Allen Key till the measure 6mm is reached.

Open the sash and screw in the security screws marked C and D .

Pin removing: Unscrew screws C and D and unscrew pin B .

Horizontal adjustment: unscrew by three turns, screws 1 and 2 . Tighten or loosen alternately screw 3 with a 4 mm Allen Key. Tighten screws 1 and 2 .Adjustment ± 2mm.

Height:Loosen the screws marked C and D . Turn the pin with a 4mm Allen Key as shown in figure 7.Adjustment: -2/+6mm.

Insert caps and cover as shown in figure.

3 4

A

B

5 6

2

3

1

D

C

B

7

C

D

6


TRISYS CASSETTE SYSTEM

One system.

Three frames.

One solution.

One system.

Three frames.

One solution.

Ease of A

ssembly

Dry G

laze Seal

Dry Glaze Seal

• Features a foam gasket system that is air and watertight

• Precision-applied seal will not squeeze out

• Dry glaze seal allows for easy field replacement and

reuse of system components

• Extreme weather tested

The compression foam tape seal eliminates messy oozing and squeeze-out of silicone that is associated with traditional “wet glazed” applications.

When damaged or broken down door glass occurs, the compression foam tape allows for easy removal of the cassette and glass, without risking damage to the door slab.

The problems associated with traditional, hard-to-install, sinking and discolouring screw hole plugs are eliminated with the auto-aligning and self-seating Evolve® screw-hole plugs.

Our new composte doors will feature the ODL TriSYS three piece cassette system. It is a dry glazed system, meaning that the outer frame and the inner cassette are screwed together to hold the door glass into place and snap on the inner frame.

TRISYS Cassette System

TRIS

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TRISYS GLAZING GUIDEThere may be instances where you are required to replace the glass in a composite door. This guide illustrates how to glaze your composite door.

Clean the cassette with a cleaning wipe then dry to ensure the surface is clean and ready to accept the glazing tape. This is to remove any dust or contaminates that may reduce performance. The tape should be used a temperature of +15°C to ensure it is tacky.

When glazing doors with grooves such as the Farmhouse and Monza 2 then the recommendation is to add hybrid polymer sealant such as Clear Seal into the door grooves to ensure that no water or air can travel into the door prior to fixing the cassette.

Locate where the cassette will be fixed to the door and add sealant at this point so it fills the gap between the door and the cassette tape.

Use the correct double sided acrylic gel tape which should be tested and approved to PAS24:2016 Security and BS6375Pt1/EN14351-1 compliant for use on Trisys and DoorCo GRP composite doors.

The recommended tape for fixing the glass unit to cassette is Loxitape8mm x 1mm (DST813336) on 26mm units and Loxitape2mm (DST8216536) on 24mm units or when the glass has contours/leadwork. The 1mm tape is used on the cassette to door.

Clean the door to remove and dust and contaminates to ensure maximum bonding of the cassette to the door.

Apply the glazing tape to the external cassette only in the glazing channels. Ensure that the tape is flush to the edge of the cassette on application and does not overlap it. On square edge cassettes run the tape along the horizontal channels first and then fill in the verticals. On round shaped cassettes tape the radius first. Press along the release liner to ensure a good contact to the cassette.

Remove the blue release liner carefully and check to ensure the tape is butted up to each other to prevent any potential water ingress. Do not touch the adhesive side of the tape.

Step 1

Step 4

Step 2

Step 5

Step 3

Step 6

TRISYS Glazing G

uide



TRISYS GLAZING GUIDE

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Attach the first internal cover by locating the inner and outer guides and using the correct screws secure the inner cassette. Do not over tighten!

Attach the second internal cover which is pressed on and will snap into place. After finishing thoroughly check the glass to cassette and cassette to door on the outside surface to check there are no gaps –there should be a clear uniform and continuous line of tape to show it is sealed correctly

Step 10 Step 11

Dependent upon your glazing method or size of aperture insert the cassette to the door and ensure it is aligned correctly.

Clean the glass unit to remove any dust particles to ensure maximum adhesion and move labels if required.

Insert the glass into the cassette aligning correctly between the bosses on to the tape. Press down when inserted to seal.

Step 7 Step 8 Step 9

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Award Winning Windows & Doors to the Trade CARE AND MAINTENANCE

66

DOORCO 44mm Door > Grained GRP SMC skins are available in a wide variety

of styles and colours including wood stains

> Stiles and Rails are manufactured from awater-resistant polymer

> LVL is used as the main internal reinforcement

> Skins and sub frame are bonded with a Urethane Adhesive Resin

> The door is filled with CFC-Free Polyurethane Foam density 44.5 - 45.5kg/m3

> Superior heat and sound insulation

> Complimentary choice of grained reglazeable cassettes

> Centre Pane Value of approximately 0.44

> Doors have exceeded the requirements of PAS24

> Q-Marked with full manufacturing traceability

Glass All the double and triple glazed units used in our doorsare manufactured to the highest standard and comewith internationally recognised accreditations for performance, strength and thermal efficiency.

High Performance UnitsAll units are made with toughened glass to comply with EN12150, the International standard for safetyglass. All units are manufactured to the EN1279 standard for quality of seal and life expectancy andcome with a manufacturer’s 10 year warranty.

Thermally EfficientAll the glass in our range comes with Energy Plus asstandard. They are manufactured using Pilkington K low emissivity glass and the airspace is filled withArgon gas to give industry leading thermal efficiency. In addition we only use warm edge spacer systems with Superspacer and DecoSeal.

Security OptionAll our glazing options can be supplied with a SecurityPlus upgrade where the outer pane of toughened glassis replaced with breakthrough resistant laminated glass.

Your new door should keep safe and secure for years to come however with all products and especially those that areexposed to the elements we recommend that you carry out a care and maintenance routine.

> Door frames should be washed with warm soapy water, however stubborn stains can be removed using specialist PVC-u cleaners and by following the manufacturers’ guidelines.

> The door leaf should only be cleaned using warm water or non-aggressive composite door wipes. No solvent-based product or abrasives should be used as these will damage the surface of the skin.

> External glass should be cleaned with warm soapy water and cleaned with a proprietary glass cleaner.

> Hardware can be cleaned with a mild detergent and wiped clean. No harsh chemicals or abrasives should be used.

> Maintenance of the door may be required to maintain any guarantees from the installer. Hinges should be lubricated with engineering oil. Cylinders can be lubricated with Teflon-based products only, as other oils may cause degradation. If necessary, a small amount of lubricant can be applied to the moving parts such as letterplates, handles and knockers.

Technical Specifications

Care and Maintenance

Composite D

oor Side Panel Datasheet

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COMP DOOR SIDE PANEL DATASHEET

Beading & Glazing - Slab Panel in Outer Frame

When a 44.5mm slab is required to side glaze a door (i.e. in a side panel combination set). The frame profile will be fitted with 1720 glazing clip.

This profile extends the rebate. It is recommended that the 1720 glazing clip is clipped into the main frame profile prior to welding, mitre-cut with the profile and welded in combination into the square. Any residual sprue must be removed to allow insertion of the glazing beads

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COMPOSITE DOOR BOWING - THERMAL MOVEMENT How to checkBowed Door

When door slab has one side concave

and the other side convex.

What is bowed door?

How to measure?

How to prevent?

How to report bowed door?

Put concave side onto a door-sized straight edge

and measure at central point on straight edge.

Do not measure on convex side.

※ Bowed Door tolerance

1.5mm in width and 3mm in length

Make sure that top and bottom locking

points are engaged when the door is closed

in order to prevent bowing by reducing

thermal movement.

After door installation, always check if the frame is level, plumb and square.

Issues caused by poor installation will not be covered by warranty.

Three images like below must be submitted along with every reported issue of the door slab.

CONCAVE SIDE

STR

AIG

HT E

DG

E

LOC

K E

DG

E

DO

OR BOW

MEASURINGPOSITIONS

Full external face Measurement between door & straight edgeStraight edge on concave face

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Frame To Slab G

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Product Specification & Customer Support guide | 2019 | Version 1| Page 99

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Award Winning Windows & Doors to the Trade FRAME TO SLAB GAP

Width Deductions - Pro�le Edge Slab

These deductions are for a Pro�le Edge Slab and are based on a 4mm slab to frame gap on lock side and 3mm on hinge side. (Depending on hinge �tted)

Hinge: 2455‘A’ ‘A’

OUTER FRAME WIDTH = W

SECTION A-A

78004

3.03.04.0 1mm 4.0 1mmHINGE LOCK

W1

3.0 3.0YX

25 49.5

HINGEY = 4mm 1mm

LOCKY = 4mm 1mm

LOCKX = 4mm 1mm

HINGEX 4mm 1mm

7802

SECTION A-A

CD70 Composite Door SystemWidth Deductions - Pro�le Edge Slab

SECTION DATE ISS REFERENCE PAGE

DEDUCTIONS DECEMBER 2016 12 TM-0001 10

All information in this publication is provided for guidance only and is given in good faith. As it is company policy to conti ually improve products, methods and materials, change of speci�cation may be from time to time without prior notice. This statment does not affect your statutory rights ©SBP LTD.

Dimensions in mm, all dimensions are nominal. DO NOT SCALE.Scale 1:2

SLAB WIDTH OUTER FRAME WIDTH (W) - 113

SLAB WIDTH OUTER FRAME WIDTH (W) - 88.5

SLAB WIDTH = W - 113

SLAB WIDTH = W1 - 88.5

AUGUST 2018

3.5 3.5

114

SLAB CUT WIDTH = W-114

SLAB CUT WIDTH

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DOOR ALI THRESHOLD OPTIONS

Standard range Aluminum thresholds for 70mm Single, Double and Composite Doors available in Gold or Matt Aluminium finish. Door outer frames are milled to match the threshold profile, apart from arched frames where the door stiles will be full height and the threshold will be fitted with rebate end caps.

BENEFITS AT A GLANCE

3 Enhanced performance weather rating – achieves 100-150 Pascals3 Meets Document M requirement (Sub cill versions may require on site modifications to achieve)3 Thermally broken to meet bridging and insulation requirements3 Sub cill options for installation on standard cills3 Hardwearing anodised finish3 Aesthetically pleasing3 Open in/open out versions available3 Outer frame profile machined to match the threshold as standard

2090

Alu

min

ium

Thre

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2091

Alu

min

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Thre

shol

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92 A

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Open

In –

Sub c

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STORM 120 RANGE

Aluminum

Threshold Options

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2099

Alu

min

ium

Thre

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d Op

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2100

Alu

min

ium

Thre

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d Op

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ut20

93 A

lum

iniu

m Th

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old

Op

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Sub c

ill

STORM 80 RANGE (Must use 04 CCP224 Ramp to comply with part M)

04CP

224

FRON

T RAM

PFO

R 20

99Op

en In

STORM 80 RAMPS - FRONT (Must use 04 CCP224 Ramp to comply with part M)

04CP

224

FRON

T RAM

PFO

R 21

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ACCESSORIES

January 2016 8:01:16

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NOT TO SCALE

QM02CAVITY LOCKING

BLOCK SASH

QM01RISER BLOCK

QM04GLAZING BRIDGE

QM03CAVITY LOCKINGBLOCK FRAME

QM44FLOATING MULLION

END CAP

4653TUDOR ARCHES

L2094 INFILL BAR(END CAP L2096)

2090AM3 THRESHOLD OPEN IN

END CAPS L2098

2091AM5EX THRESHOLD OPEN OUT

END CAPS L2097

QM30CHAMFERED

HERITAGE HORNCOVER STRIPS

GA

SK

ETS

& W

EAT

HE

RS

EA

LS

QM05FLUSH CASEMENT GLAZING BRIDGE

1814CENTRE SEAL (WOOLPILE)

P4435FLUSH CASEMENT GLASS LOCKBASE PLATE PACK

P4436FLUSH CASEMENT GLASS LOCK24mm CLIP PACK

QG20GLAZING

CENTRE SEAL (Q-LON)

1838FLUSH CASEMENT

WEATHER SEAL (Q-LON)

QM132FLUSH CASEMENT

MECHANICAL JOINTBLOCK (SASH)

QM134FLUSH CASEMENT

MECHANICAL JOINT BLOCK(DEEP BOTTOM RAIL)

P4437FLUSH CASEMENTDUMMY SASH CLIP

1836 SEAL

1834 SEAL

L2094 INFILL BAR(END CAP L2096)

1836 SEAL

1834 SEAL

2099AM3 70 THRESHOLD OPEN IN

END CAPS L2101

2100AM5 70 THRESHOLD OPEN OUT

END CAPS L2102

L2094INFILL BAR

(END CAPL2096)

1836SEAL

2092AM3 SUB-CILL THRESHOLD OPEN IN

END CAPS L2098

2093AM5EX SUB CILL THRESHOLD OPEN OUT

END CAPS L2097

QR140LOW THRESHOLD

OPEN IN/OUTEND CLEATS QM140

QR140LOW THRESHOLD

OPEN IN/OUTEND CLEATS QM140

Q140 SEAL QR141RETAINER

QG141SEAL

QM140END CLEAT

L2098END CAP

L2101END CAP

L2097END CAP

L2102END CAP

L2096END CAP

QCT03CHAMFERED

THRESHOLD TRIM

QST03SCULPTURED

THRESHOLD TRIM

B293THRESHOLD

TRIM

QM23CONNECTORS FOR AM3 THRESHOLDS

QM25CONNECTORS FOR

AM5EX THRESHOLDS

P4430GLASS LOCK BASE PLATE PACK

P4431GLASS LOCK 24mm & 36mm CLIP PACK

P4432GLASS LOCK 28mm CLIP PACK

P4433GLASS LOCK 40mm CLIP PACK

DE

CO

RAT

IVE

CO

MP

ON

EN

TS

QM32FLUSH CASEMENT

MECHANICAL JOINTEUROGROOVE END CAP

QM12FLUSH CASEMENT

RISER BLOCK

QM35SCULPTURED

HERITAGE HORNCOVER STRIPS

QS30H/1.99SCULPTUREDHERITAGE HORN BAR

QC30H/1.99CHAMFEREDHERITAGE HORN BAR

QM31HERITAGE HORNEUROGROOVECOVER PLATES

L2089DOOR SHOOTBOLT SUPPORT BLOCK

1834CENTRE SEAL

1836PUSH IN SEAL

L2094INFILL BAR

49mm

15mm

15°mm

49mm

15mm

15°mm

Alum

inum

Thr

esho

ld O

ptio

nsCo

mpo

site

Doo

rs


60mm

18mm

15°mm

04CP

092

ECO

RAM

PFO

R 21

00Op

en O

ut

04CP

042

QUAD

RANT

RAM

PFO

R 20

99Op

en In

CODES2090

C2090

S2091

C2091

S2092

C2092

S2093

C2093

L2097

L2098

L2094

L2096

CODE1834

STORM 120AM3 Threshold Silver – Open in

AM3 Threshold Gold – Open in

AM5EX Threshold Silver – Open out

AM5EX Threshold Gold – Open out

AM3 Threshold Silver – Open in – Sub cill

AM3 Threshold Gold – Open in – Sub cill

AM5EX Threshold Silver – Open out – Sub cill

AM5EX Threshold Gold – Open out – Sub cill

End caps (pair) for 2091/2093

End caps (pair) for 2090/2092

*Infill Bar for sash when using above on Resi-doors

Infill bar End caps

GASKETS FOR STORM 120 & 80Push in Rio Centre seal Black for AM3

CODES2099

C2099

S2100

C2100

L2101

L2102

04CP224

04CP092

04CP042

CODE1836

STORM 80AM3-70 Threshold Silver – Open in

AM3-70 Threshold Gold – Open in

AM5EX-70 Threshold Silver – Open out

AM5EX-70 Threshold Gold – Open out

End caps (pair) for 2099

End caps (pair) for 2100

Front Ramp for AM3-70, AM5EX-70

Rear Ramp for AM5EX-70

Rear Ramp for AM3-70

Q-LON GASKETS FOR STORM 120 & 80Push in Aquamac 21 seal Black for AM3 & AM5

PART CODES

*NOTE: L2094 Infill Bar - Infills over the rebate on the underside of a PVC-U door to allow the use of flush door thresholds.

STORM 80 RAMPS - REAR

Split SpindleCom

posite Doors



NIGHTLATCH / SPLIT SPINDLES ARRANGEMENTThe Emplas residential door range both composite and PVCU can be specified with a nightlatch facility.

The nightlatch facility on modern PVCU and composite doors is achieved by the use of a split or offset spindle and are sometimes referred to as such.

This allows the door to be shut in a semi locked (central latch only) state so that entry can only be regained using the key. This replicates the traditional rimlock type lock.

It is important to note that although the key is required to regain entry the door is not in its fully secure mode as the full compliment of locking points have not been deployed.

Full locking is activated in the usual way by lifting the handle and then deadlocking by turning the key. To avoid the door accidently latching behind you and potentially locking yourself out our locks are also equipped with a snib which when activated prevents the latch from engaging.

Alu

min

ium

Bi-F

old

Doo

rsCo

mpo

site

Doo

rs


TitleBi-Folds


Aluminium Bi-Fold Doors

Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds

Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds
























Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds Aluminium Bi-Folds

Alum

iniu

m B

i-Fol

d D

oors

Alum

iniu

m B

i-Fol

ds


Maximum vision – minimal sight lines, only 122mm

Maximum security – PAS 24 approved

Maximum weather proofing – BS6375 Part 1 : 2009

Single or dual colour to any RAL colour*

Market leading maximum sash size of 1200mm wide

Maximum insulation value – down to 1.4 U W/m2Kavailable with a 28mm double glazed unit

10 Day Lead Time*“Prices relate to Standard Colours which include Hipca White (9910HG), Anthracite Grey (7016M), Deep Black (9005M), External Anthracite Grey (7016M) with Internal Hipca White (9910HG) and External Deep Black (9005M) with Internal Hipca White (9910HG).

Introducing the New AluK F82 Luminia Bi-Fold Door


ALUMINIUMBI-FOLD DOORS

DOOR LEAF CONFIGURATION

OPEN OUT CONFIGURATION

We can provide aluminium doors with up to 7 leaves, making an impressive 14 in total. This allows for the largest possible opening, enabling the best light and view. A high number of panels can be used to create a stunning glass wall effect. To suit the specific space available, the leaves can also be fitted to open towards the inside of the property or the outside.

Two Pane

Three Pane

Four Pane

Five Pane

Six Pane

Seven Pane

K E Y

O T H E R O P T I O N S A V A I L A B L E

7-7-0 7-1-6

7-2-5 7-3-4

6-6-0 6-1-5

6-2-4 6-3-3

5-5-0 5-1-4 5-2-3

4-4-0 4-1-3 4-0-4

3-3-0 3-1-2

2-2-0

Single Dooropen in / out

French Doorsopen in / out

Low Threshold

Corner Post(Available 2018)

Door slides and stacks to the left

Door slides and stacks to the right

Traffic door opensto the left

Traffic door opens to the right

PERFORMANCE AND ACCREDITATION

•U-value (double glazing) 1.4 W/m²K

†U-value (triple glazing)(Ug:0.5 W/m²K) 0.9 W/m²K

Air tightness (Pa) (standard threshold) Class 4 (600pa)**

Water tightness (Pa) (standard threshold) Class 9a (600pa)**

Wind load (Pa) Class 5 (2000pa)**

Security PAS 24**

DESIGN DETAILS

Max vent weight 150Kg

Sightline (Head) 97mm

Sightline (Cill) 97mm

Sightline (Jamb) 97mm

Sightline (Meeting Stile) 122mm

Maximum leaf height 2500mm std > 3000*mm

Maximum leaf width 1200mm

SYSTEM FEATURES

Frame depth 82mm

Dual colour option

Multi-point locking

Glazing options Internal and external beaded

Glazing thickness 28mm – 44mm

DESIGN FEATURES

Unique flush pop-out handle for ease of operation, removing the need for additional unsightly handles

Unique traffic door handle Heavy duty compact rollers as standard Both frame and cill sightlines of 97mm 122mm Slimline interlock Low threshold Larger glazing area

Aluminium

Bi-Fold Door Sizes

Aluminium

Bi-Folds


Maximum vision – minimal sight lines, only 122mm

Maximum security – PAS 24 approved

Maximum weather proofing – BS6375 Part 1 : 2009

Single or dual colour to any RAL colour*

Market leading maximum sash size of 1200mm wide

Maximum insulation value – down to 1.4 U W/m2Kavailable with a 28mm double glazed unit


ALUMINIUMBI-FOLD DOORS

Alum

iniu

m B

i-Fol

d D

oors

Pro

file

Bi-F

olds


PROFILE SECTION

F82 5.01 17.12.2018

PRO

FILE

SEC

TION

© 2018 AluK S.A. All rights reserved

24.5

8 82

29.5

1722

46.5

29.5

82

Primary surface

Profile length (m)

U610606.5

Profile length (m)

U612006.5

V41000 V41000

V41000 V41000

DRAFT VER

SION


ALUMINIUM BI-FOLD DOORSPROFILE

Flush Outerfram

e Open O

utBi-Folds


F82 6.21 01.10.2017R


TYPICAL DETAIL

TYPI

CA

L D

ETA

IL

6.22

6.23

6.24 6.26

6.27 6.28

F82FLUSH OUTERFRAMEOPEN OUT

6.25 6.29

6.306.29 6.286.24

6.22 6.22 6.22

6.22

6.22 6.22

6.23 6.23 6.23

6.23

6.23 6.23

6.24 6.24

6.256.24

6.24 6.24

DRAFT VER

SION


FLUSH OUTERFRAME OPEN OUT

Hea

d O

pen

Out

Bi-F

olds


F82 6.22 01.10.2017

TYPICAL DETAIL

R


F82HEADOPEN OUT

29.5

1255

41.5

55

96.5

82

N43

800

U613

00

A-GS-306 A-GS-504

U610

60

RX609

RX611

12

RX609

V03001

RX609

RX609

V20001*

* HI Variant Only

DRAFT VER

SION


HEADOPEN OUT

Cill Open O

utBi-Folds


TYPICAL DETAIL

F82 6.23 01.10.2017R


TYPI

CA

L D

ETA

IL

F82CILLOPEN OUT

29.5

1255

41.5

55

96.5

82

N43

800

U613

00

A-GS-306 A-GS-504

U610

60

RX609

RX610

RX609

V03001

RX609

V20001*

* HI Variant Only

A-00-100

RX016

DRAFT VER

SION


CILLOPEN OUT

Fram

e Ja

mb

Ope

n O

utBi

-Fol

ds


F82 6.24 01.10.2017

TYPICAL DETAIL

R


F82FRAME JAMBOPEN OUT

29.5 12 55

41.5 55

96.5

82

N43800U61300U61060

RX609

A-GS-306

A-GS-504

V31900

RX609

V03001

RX609

V20001*

* HI Variant Only

DRAFT VER

SION


FRAME JAMBOPEN OUT

Interlock Open O

utBi-Folds


F82 6.25 01.10.2017

TYPICAL DETAIL

R


TYPI

CA

L D

ETA

IL

F82INTERLOCKOPEN OUT

55 12 55

122

N43800

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A-GS-306

A-GS-504

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A-GS-504

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V20002*

U61300

V20001*

DRAFT VER

SION


INTERLOCKOPEN OUT

Mee

ting

Stile

Ope

n O

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-Fol

ds


F82 6.26 01.10.2017

TYPICAL DETAIL

R


F82

MEE

TING

STIL

E (e

.g. 3

-2-1

)O

PEN

OUT

A-GS-306 A-GS-504

N43

800

U613

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4380

0U6

1300

U615

00

N61

650

N61

650

V03002

V03002

5022

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3112

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17.5 12

5022

31

5

1255

17.5

V31002V31003

RX609

RX609

170.

5

V20001*

V20001*

* HI

Var

iant

Onl

y

DRAFT VER

SION


MEETING STILEOPEN OUT

Meeting Stile O

pen Out

Bi-Folds

Product Specification & Customer Support guide | 2019 | Version 1 | F82 6.27 01.10.2017

TYPICAL DETAIL

R


TYPI

CA

L D

ETA

IL

F82

MEE

TING

STIL

E (e

.g. 4

-2-2

)O

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1500

N61

650

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V20001*

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DRAFT VER

SION


MEETING STILEOPEN OUT

Lock

ing

Jam

b O

pen

Out

Bi-F

olds


F82 6.28 01.10.2017

TYPICAL DETAIL

R


F82LOCKING JAMBOPEN OUT

N43800 U61300

V03002

A-GS-306

A-GS-504

502250

122

5N61650

V03002

12

N61650

V31002

12

V31003

N43800

A-GS-306

A-GS-504

U61300

V20001* V20001*

* HI Variant Only

DRAFT VER

SION


LOCKING JAMBOPEN OUT

Locking Jamb O

pen Out

Bi-Folds


F82 6.29 01.07.2018

TYPICAL DETAIL

R


F82LOCKING JAMBOPEN OUT

24.550

96.5

82

N43800U61300

U61060

A-GS-306

A-GS-504

V31900

50

96.5

12

24.5

V20001*

* HI Variant Only

V310

02

22

5N61650

V03002

V03002 N61650

22

5

DRAFT VER

SION


LOCKING JAMBOPEN OUT

Mee

ting

Jam

b O

pen

Out

Bi-F

olds

| Product Specification & Customer Support guide | 2019 | Version 1 R


F82

MEE

TING

JA

MB

(e.g

. 2-2

-0)

OPE

N O

UT

N43

800

U613

00U6

1500

N61

650

22

5

3112

55

2231

1255

RX609

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24.5

144.

5

V31900

U610

60

V03002N61

650

5

V03002

V20001*

* HI

Var

iant

Onl

y

F82 6.30 01.10.2017

TYPICAL DETAIL

DRAFT VER

SION


MEETING JAMBOPEN OUT

Flush Outerfram

e Open In

Bi-Folds


F82 6.31 01.10.2017R


TYPICAL DETAIL

TYPI

CA

L D

ETA

IL

6.32

6.33

6.34 6.36

6.37 6.38

F82FLUSH OUTERFRAMEOPEN IN

6.35 6.39

6.406.39 6.386.34

6.32 6.32 6.32

6.32

6.32 6.32

6.33 6.33 6.33

6.33

6.33 6.33

6.34 6.34

6.356.34

6.34 6.34

DRAFT VER

SION


FLUSH OUTERFRAMEOPEN IN

Hea

d O

pen

InBi

-Fol

ds


F82 6.32 01.10.2017

TYPICAL DETAIL

R


F82HEADOPEN IN

29.5

1255

41.5

55

96.5

82

N43

800

U613

00

A-GS-306 A-GS-504

U610

60

RX609

RX611

12

RX609V03001

RX609

V20001*

* HI Variant Only

DRAFT VER

SION


HEADOPEN IN

Cill Open In

Bi-Folds


TYPICAL DETAIL

F82 6.33 01.10.2017R


TYPI

CA

L D

ETA

IL

F82CILLOPEN IN

29.5

12

41.5

55

96.5

82

N43

800

U613

00

A-GS-306 A-GS-504

U610

60

RX609V03001

12

RX609

RX609

V20001*

* HI Variant Only

55

A-00-100

RX610RX016

DRAFT VER

SION


CILL OPEN IN

Fram

e Ja

mb

Ope

n In

Bi-F

olds


F82 6.34 01.10.2017

TYPICAL DETAIL

R


F82FRAME JAMBOPEN IN

29.5 12 55

41.5 55

96.5

82

N43800U61300U61060

RX609V03001

A-GS-306

A-GS-504

V31900

12

RX609

RX609 RX609

V20001*

* HI Variant Only

DRAFT VER

SION


FRAME JAMBOPEN IN

Interlock Open In

Bi-Folds


F82 6.35 01.10.2017

TYPICAL DETAIL

R


F82INTERLOCKOPEN IN

55 12 55

122

N43800

RX609

A-GS-306

A-GS-504

1212

N43800 U61300

RX609

A-GS-306

A-GS-504

V20001*

* HI Variant Only

V20002*

U61300

V20001*

DRAFT VER

SION


INTERLOCK OPEN IN

Mee

ting

Stile

Ope

n In

Bi-F

olds


F82 6.36 01.10.2017

TYPICAL DETAIL

R


F82

MEE

TING

STIL

E (e

.g. 3

-2-1

)O

PEN

IN

A-GS-306 A-GS-504

N43

800

U613

00N

4380

0U6

1300

U615

00

N61

650

N61

650

V03002

V03002

50

22

5

31

1255

17.5 12

50

2033

5

1255

17.5

V31002

RX609

RX609

170.

5

12

V20001*

V20001*

* HI

Var

iant

Onl

y

V31003

DRAFT VER

SION


MEETING STILEOPEN IN

Meeting Stile O

pen InBi-Folds

Product Specification & Customer Support guide | 2019 | Version 1 | F82 6.37 01.10.2017

TYPICAL DETAIL

R


TYPI

CA

L D

ETA

IL

F82

MEE

TING

STIL

E (e

.g. 4

-2-2

)O

PEN

IN N43

800

U613

00U6

1500

N61

650

V03002

1255

RX609

RX609

N61

650

V03002

2231

5

N43

800

U613

00U6

1500

1255

RX609

RX609

31

12

218

V20001*

V20001*

* HI

Var

iant

Onl

y

DRAFT VER

SION


MEETING STILEOPEN IN

Lock

ing

Jam

b O

pen

InBi

-Fol

ds

| Product Specification & Customer Support guide | 2019 | Version 1F82 6.38 01.10.2017

TYPICAL DETAIL

R


F82LOCKING JAMBOPEN IN

N43800 U61300

V03002

A-GS-306

A-GS-504

502250

122

5

N61650

V03002

12N61650

V31002

12

V31003

N43800

A-GS-306

A-GS-504

V20001*

* HI Variant Only

DRAFT VER

SION


LOCKING JAMBOPEN IN

Locking Jamb O

pen InBi-Folds


F82 6.39 01.07.2018

TYPICAL DETAIL

R


TYPI

CA

L D

ETA

IL

F82LOCKING JAMBOPEN IN

24.550

96.5

82

N43800U61300

U61060

A-GS-306

A-GS-504

V31900

2250

96.5

12

24.5

V31002

V20001*

* HI Variant Only

V03002

22

5

N61650

V03002N61650

5

DRAFT VER

SION


LOCKING JAMBOPEN IN

Mee

ting

Jam

b O

pen

InBi

-Fol

ds


R


F82

MEE

TING

JA

MB

(e.g

. 2-2

-0)

OPE

N IN

N43

800

U613

00U6

1500

N61

650

22

5

3112

55

2231

1255

RX609

RX609

V03002

24.5

82

24.5

144.

5

V31900

U610

60

V03002 N61

650

V20001*

* HI

Var

iant

Onl

y

F82 6.40 01.10.2017

TYPICAL DETAIL

DRAFT VER

SION


MEETING JAMBOPEN IN

190mm

Cill Open O

utBi-Folds

Product Specification & Customer Support guide | 2019 | Version 1 | F82 6.41 01.10.2017R


TYPICAL DETAIL

TYPI

CA

L D

ETA

IL

29.51255

46.550

121.5

190

5

N43800 U61300

A-GS-306

A-GS-504

U61200

RX609

V03001

V03002

V20001*

U61630

5

25

40

15

F82

190m

m C

IllO

PEN

OUT

* HI

Var

iant

Onl

y

RX61

0RX

016DRAFT VER

SION


190mm CILLOPEN OUT

Gla

ssAl

umin

ium

Bi-F

olds


Glass


Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass

Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass
























Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass Glass

Award Winning Windows & Doors to the Trade STANDARD EMPLAS ‘A’ RATED UNIT

The standard Emplas ‘A’ rated unit is made up of the following:

PLANITHERM COMFORT GLAZING OPTIONS

KEEP YOUR HOME WARM AND COMFORTABLEKeeping your home warm can be challenging when energy prices are rising. Choosing windows with Planitherm Energy Standard glass can help to combat this.

The special coating on our glass captures the warmth from natural daylight, and stops 56%* more internal heat escaping than older-style double glazing. So, it will cost you less to keep your home warm.

HOW IT WORKSThe crystal clear, microscopic coating applied to the inner pane of glass allows more light and heat into the room, helping to warm it, while keeping more heat in too.

BENEFITS• Improved energy efficiency• Can help lower energy bills

WHERE TO USE ITIdeal for standard windows in any room, but not ideal for south- or west-facing rooms with sunny aspects or large glazed areas.

Energy Standard

ENERGYEFFICIENCY

PLANITHERM COMFORT RANGE ENERG

Y STAN

DA

RD

Outer pane 4mm PLANICLEAR

Inner pane 4mm PLANITHERM TOTAL+

Cavity 20mm | Argon gas filled | Warm edge spacer

*Compared with a 4mm/16mm cavity/4mm (uncoated) Double Glazed Unit filled with air. **Calculated from UV transmittance in accordance with EN 410.

FURNITURE FADE

PROTECTIONENERGY

EFFICIENCYENHANCEDSECURITY

NOISEREDUCTION

Choose better security and better sleepDisturbed by outside noise? Concerned about security? Choosing windows with Planitherm Comfort can help provide the answer.

With a built-in transparent layer, Comfort glass is much tougher to break through than standard, unlaminated glass. Ideal for bedrooms or street-facing rooms, the layer also reduces noise by 23%*, helping to improve your overall well-being. As an added bonus, it also blocks 99%** of UV rays, helping your furnishings to look as good as new for longer.

HOW IT WORKSThe transparent layer laminated between two panes of glass creates a strong barrier, dampens noise and blocks over 99%** of UV light.

BENEFITS• Helps protect against burglary and vandalism –

designed to meet the official police security initiative ‘Secured by Design’ standard

• Reduces unwanted noise• Improved energy efficiency• Reduces fading of your furniture

WHERE TO USE ITIdeal for standard windows in any room, particularly bedrooms for a peaceful night’s sleep, or those overlooking busier streets where noise and/or security are a concern.

Comfort

Outer pane 6.8mm STADIP SILENCE (6.8mm Acoustic Laminated Glass)




COM

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Award Winning Windows & Doors to the Trade COMFORT

FURNITURE FADE

PROTECTIONENERGY


NOISEREDUCTION

Choose better security and better sleepDisturbed by outside noise? Concerned about security? Choosing windows with Planitherm Comfort can help provide the answer.

With a built-in transparent layer, Comfort glass is much tougher to break through than standard, unlaminated glass. Ideal for bedrooms or street-facing rooms, the layer also reduces noise by 23%*, helping to improve your overall well-being. As an added bonus, it also blocks 99%** of UV rays, helping your furnishings to look as good as new for longer.

HOW IT WORKSThe transparent layer laminated between two panes of glass creates a strong barrier, dampens noise and blocks over 99%** of UV light.

BENEFITS• Helps protect against burglary and vandalism –


• Reduces unwanted noise• Improved energy efficiency• Reduces fading of your furniture

WHERE TO USE ITIdeal for standard windows in any room, particularly bedrooms for a peaceful night’s sleep, or those overlooking busier streets where noise and/or security are a concern.

Comfort





COM

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Planitherm Com

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MAKE YOUR HOME INTO THE ULTIMATE SANCTUARYFor the perfect balance of light, warmth and comfort choose Planitherm Comfort Plus.

An invisible coating is specifically designed to block out 50% of external heat from the sun while keeping in 59%* more internal heat. Your home will be cooler in summer and warmer in winter.

Particularly useful for large glazed areas, such as bi-fold or patio doors, and for south- and west- facing rooms with sunny aspects. The glass is also combined with a built-in transparent layer to give you all the comfort features of the Comfort option.

HOW IT WORKSThe special clear coating on the glass reflects away heat from the sun, while optimising heat retention in the room. The transparent, laminated layer creates a strong barrier, dampens noise and blocks 99%** of UV light.

BENEFITS• Blocks out heat from the sun’s rays, giving you greater

control of your internal temperature• Improved energy efficiency• Helps protect against burglary and vandalism –


• Reduces fading of your furniture• Reduces unwanted noise

WHERE TO USE ITIdeal for homes with large glazed areas, bi-fold doors and south- and west-facing aspects. Excellent choice for both new builds and renovations.

Comfort Plus


Inner pane 4mm PLANITHERM ONE T


FURNITURE FADE

PROTECTIONENERGY


NOISEREDUCTION

REDUCEOVERHEATING


COM

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Award Winning Windows & Doors to the Trade BSI WINDOW ENERGY RATING (WER)

Window Energy Ratings

The Window Energy Rating (WER) tells you how energy-efficient your windows are. The rating system is based on a scale of G to A+, with A+ windows being the most energy-efficient. The scheme is similar to those seen on household appliances, white goods and light bulbs.

Considering the fact that up to 25% of the heat within most homes escapes through the windows, it’s worth con-sidering installing new energy-efficient windows in order to save energy and hence money off your energy bills. More and more people are opting for A or A+ rated windows as an energy saving measure

A window’s rating is determined by a formula which takes into account the total solar heat transmittance, the amount of the sun’s heat which can pass through the glass (usually referred to as g-value); the U-value of the whole window (frame and glass combined), how well the window keeps the heat in your home; and the air infil-tration through the window seals. To make the Rating standard across all products, a standard window size and configuration is used. The resulting value is then placed into a band on the scale G-A, with A-rated windows being the most energy-efficient. This makes the system of rating windows consistent with other products which have energy performance labels such as those that will be familiar on washing machines, light bulbs and refrigerators.

Window Energy Ratings were originally launched in March 2004 by the British Fenestration Rating Council (BFRC), an independent government-supported body established to develop and administer a system of Window Energy Ratings in the UK. The BFRC is run by the Glass & Glazing Federation (GGF) the trade body representing many window companies.

Since then both BSI and Certass have set up similar schemes and window companies can gain approval and register with any of these.

BSI Window

Energy Rating (WER)

Glass

SINGLE GLASS WEIGHT (M2)4mm 10 kg6mm 15 kg8mm 20 kg10mm 25 kg12mm 30 kg6.8mm 15.76 kg8.8mm 20.76 kg10.8mm 25.76 kg

DOUBLE GLAZED UNIT WEIGHT (M2)4 + 4 20 kg4 + 6 25 kg6 + 6 30 kg4 + 6.8 25.76 kg6.8 + 6.8 31.52 kgTRIPLE GLAZED UNIT WEIGHT (M2)4 + 4 + 4 30 kg6.8 + 4 + 4 35.76 kg10.8mm 25.76 kg

GLASS WEIGHTAs a rule of thumb, 1 sq m. of glass weighs 2.5kg per 1mm in thickness so standard 4mm glass will weigh 10kg per square metre.

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Award Winning Windows & Doors to the Trade HURST PANEL U-VALUES

Gla

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Hurst Panel U

-Values



Hurst PlasticsGlazed Panel U values

28mm

R ichm ond one 1 .3 1 .2 1 .4R ockingham one 1 .6 1 .6 1 .7R om e one 1 .6 1 .5 1 .7

Sandringham one 1 .3 1 .2 1 .4Sandringham th ree 1 .5 1 .5 1 .6Sandringham five 1 .8 1 .7Sandringhham one s ide pane l 1 .2 1 .1 1 .3Sandringham two s ide pane l 1 .4 1 .3 1 .5Sandringham th ree s ide pane l 1 .5 1 .5 1 .6Seville 1 .7 1 .6 1 .8Sofia one 1 .5 1 .4 1 .6

1.9

W indsor two 1 .2 1 .1 1 .3W indsor fou r 1 .5 1 .4 1 .6Windor six 1.8W indsor one s ide pane l 1 .2 1 .1 1 .3W indsor two s ide pane l 1 .3 1 .2 1 .4W indsor th ree s ide pane l 1 .4 1 .4 1 .5

Turin 2 1 .6 1 .6 1 .7

Polystyrene StyrofoamPolystyrene MDF

Polystyrene

1.9 2.0

Glass

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Polystyrene StyrofoamPolystyrene MDF

PolystyreneA ll So lid Pane ls 1 .1 1 .1 1 .2Acacia one Inverted 1 .4 1 .3 1 .5A lnw ick one 1 .5 1 .5 1 .6A lnw ick one inverted 1 .6 1 .5 1 .7A ltho rpe one Inverted 1 .7 1 .6 1 .8A ltho rpe ova l one Inverted 1 .5 1 .4 1 .6

Ba lm ora l one - sm a ll apertu re 1 .5 1 .4 1 .6Ba lm ora l two 1 .7 1 .6 1 .8Ba lm ora l one C lass ic - lg apertu re 1 .7 1 .6 1 .8Balmoral two Classic

Ba lm ora l s lim - W end land 1 1 .5 1 .4 1 .6Ba lm ora l s lim - W end land 2 1 .7 1 .6 1 .8Ba lm ora l one C lass ic s ide pane l 1 .4 1 .3 1 .5Ba lm ora l two C lass ic s ide pane l 1 .5 1 .5 1 .7Berlin 1 .6 1 .5 1 .7Berlin s ide pane l 1 .4 1 .3 1 .5B lenhe im 1.4 1 .3 1 .5

C am bridge G eorg ian bow fron ted 1 .2 1 .1 1 .3Canterbury one 1 .8 1 .7C ante rbury one s ide pane l 1 .4 1 .4 1 .5C anton one 1 .3 1 .2 1 .4C hatsworth 1 .3 1 .2 1 .4

H am burg 1 .3 1 .2 1 .4H arewood one 1 .4 1 .3 1 .5

Kensing ton two 1 .5 1 .5 1 .6Kensing ton two Inverted 1 .5 1 .5 1 .7Kensing ton fou r 1 .7 1 .6 1 .8Kensing ton one s ide pane l 1 .4 1 .3 1 .5Kensing ton two s ide pane l 1 .5 1 .4 1 .6

M adrid two 1 .7 1 .6 1 .8M adrid one s ide pane l 1 .4 1 .4 1 .5M a laga five 1 .3 1 .2 1 .4

O xfo rd one 1 .6 1 .5 1 .7O va l one 1 .4 1 .3 1 .5

Hurst PlasticsGlazed Panel U values

28mm

Achieves 1.8 in Euro Size

2.0 1.9 2.1

1.9


Gla

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Window

‘U’ Values Table


Award Winning Windows & Doors to the Trade WINDOW ‘U’ VALUES TABLE

Glass

WER WER

U win RATING INDEX G win Outer Glass Inner Glass Gas Fill Spacer Glazing Thickness dB Rating WD Production Description Other Info

1.4 B -3 NPD 6.8 Lam Planitherm Total+ 90% Argon TruPlas 28mm Double 39 (B)4-18-6.8 Planitherm Total+ Lam

1.3 A 8 0.45 Float Planitherm Total+ 90% Argon TruPlas 28mm Double 36 (A)4-20-4 Planitherm Total+ Standard

1.2* C -18 0.48 6.8 Lam Planitherm One 90% Argon TruPlas 28mm Double 39 (C)4-18-6.8 Planitherm One Lam

1.2 C -11 NPD Float Planitherm One 90% Argon TruPlas 28mm Double 36 (C)4-20-4 Planitherm One

1.0 A+ 17 0.39 Float Planitherm Total+ (x2) 90% Argon TruPlas 36mm Triple NPD (A+) 4-16-4-16-4 Triple Planitherm Total+

1.0 A 5 0.35 6.8 Lam Planitherm Total+ (x2) 90% Argon TruPlas 36mm Triple NPD (A) 4-16-4-14-6.8 Triple Planitherm Total+ Lam

1.0 C -15 0.24 6.8 Lam Planitherm One (x2) 90% Argon TruPlas 36mm Triple NPD (C)4-16-4-14-6.8 Triple Planitherm One Lam

0.9 B -8 0.26 Float Planitherm One (x2) 90% Argon TruPlas 36mm Triple NPD (B)4-16-4-16-4 Triple Planitherm One

Comfort and Comfort+

1.3 B -1 0.41 6.8 Acoustic Planitherm Total+ 90% Argon TruPlas 28mm Double 39 (B)4-18-6.8 Planitherm Total+ / Acoustic Comfort

1.2 C -16 0.31 6.8 Acoustic Planitherm One 90% Argon TruPlas 28mm Double 39 (C)4-18-6.8 Planitherm One / Acoustic Comfort+

Thermal Performance

WER WER

U Value RATING INDEX Outer Glass Inner Glass Gas Fill Spacer Glazing Thickness dB Rating WD Production Description

1.4 B -3 6.8 Lam Planitherm Total+ 90% Argon TruPlas 28mm Double 39 (B) 4-18-6.8 Planitherm Total+ Lam

1.3 A 7 Float Planitherm Total+ 90% Argon TruPlas 28mm Double 36 (A) 4-20-4 Planitherm Total+

1.2* C -18 6.8 Lam Planitherm One 90% Argon TruPlas 28mm Double 39 (C) 4-18-6.8 Planitherm One Lam

1.2 C -11 Float Planitherm One 90% Argon TruPlas 28mm Double 36 (C) 4-20-4 Planitherm One

0.9 A++ 24 Float Planitherm Total+ (x2) 90% Argon TruPlas 44mm Triple NPD (A++) 4-16-4-16-4 Triple Planitherm Total+

0.9 A+ 15 6.8 Lam Planitherm Total+ (x2) 90% Argon TruPlas 44mm Triple NPD (A+) 4-16-4-14-6.8 Triple Planitherm Total+ Lam

0.9 B -7 6.8 Lam Planitherm One (x2) 90% Argon TruPlas 44mm Triple NPD (B) 4-16-4-14-6.8 Triple Planitherm One Lam

0.8 B -1 Float Planitherm One (x2) 90% Argon TruPlas 44mm Triple NPD (B) 4-16-4-16-4 Triple Planitherm One

* 17mm Glass Overlap (+1mm)

Note: Reinforcement not to manual IssK LW 17:10:18

NPD - No Performance Determined

Thermal Performance BY Profile 22 SYSTEMS

NPD - No Performance Determined

*17mm Glass Overlap (+1mm)Note: Reinforcement not to manual Iss M 11/09/19

Other Info

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Award Winning Windows & Doors to the Trade PILKINGTON OBSCURE RANGE

Warwick™ Privacy Level 1

Chantilly™ Privacy Level 2 Autumn™ Privacy Level 3

Charcoal Sticks™ Privacy Level 4 Everglade™ Privacy level 5

Five levels of privacyare available, graded from1 (least obscuration) to5 (greatest obscuration)

l Pilkington Texture Glass and the Pilkington Oriel Collection offers privacy and style throughout the home

l There are now 21 original patterns in the Pilkington Texture Glass range, including exclusive designs by Oliver Heath

l All are available toughened or laminated for safety and security

l All are suitable for double glazing

l The range is widely available from your local glass merchant or glazier

l Available in 4 mm. Check with your local glazier for other thicknesses

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Pilkington Obscure Range



Florielle™ Privacy Level 4 Charcoal Sticks™ Privacy Level 4

Oak™ Privacy level 4 Mayflower™ Privacy level 4

Pelerine™ Privacy level 4Everglade™ Privacy level 5

Our textured glass range

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Digital™ Privacy Level 3

Warwick™ Privacy Level 1Chantilly™ Privacy Level 2

Taffeta™ Privacy Level 3Contora™ Privacy Level 4

Reeded™ Privacy Level 2

Our textured glass range

Gla

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Pilkington Obscure Range



Cotswold™ Privacy Level 5 Arctic™ Privacy Level 5

Autumn™ Privacy Level 3 Minster™ Privacy Level 2

Flemish™ Privacy Level 1Sycamore™ Privacy Level 2


If you need replacement glass to match an existing design, don’t worry, the following well-established designs are still available.

Pilkington Texture Glass Replacement Range

Glass

Geo

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Award Winning Windows & Doors to the Trade GEORGIAN BAR

Georgian Inserts are fitted directly between the two panes of glass.

Gla

ss

Astragal Bars


Award Winning Windows & Doors to the Trade ASTRAGAL BARS

These are fitted externally on the glass and the glazed unit is broken into sections by using aluminium spacer bars. This is an authentic reproduction of real Georgian Bars, which comes at a slightly higher cost, due to the extra materials and work required.

Snap-on Georgian Bars• External and Internal Georgian bars - that snap in place, giving a more authentic look than ‘in-unit’ alternatives• Reduce production time • Fast, efficient installation on site if required • An easy up-sell to consumers, and a good way to get ahead in the new build market• Available in woodgrain finishes as well as white

Our Georgian bars are a

snap to use!

Units can have bars applied to either one or both sides of the window as required and the bars will flex with the unit – so that if “toe and heeling” is required this will not impact on the effectiveness of the bars. If, however, reglazing is required, then the bars can be easily removed and reapplied on site.

• The components comprise edge clips, centre clips and the Georgian Bars.• The Geo Fast clips have a world-wide patent.• Place the edge clips in the required positions around the sealed glazing units.• Glaze window as per manufacturing any glazing instructions. Ensure that clips have retained their position prior to final beading.• Using an alcohol wipe ensure that all surfaces are clean, dry and free of grease.• Accurately align the centre clip to the edge clips, place a 40mm length of double sided tape to the underside of the centre clip and fix in place.• Precisely cut and mitre the full length bar. This should always be the shortest span for maximum rigidity.• Cut and mitre the remaining bars and complete installation.

TraditionalBar

Components

Georgian Bar snap-on system

GB1 CHAMFERED BAR

GC 24/28 BAR CLIPGB2 FEATURED BAR

BRIDGING INTERMEDIATEPIECE

GCC CRUCIFORM CLIP

GCCCruciform Clip

GC2828mmBar Clip

GB1Chamfered Bar

GB2Featured Bar

GC2424mmBar Clip

The Georgian Bar Company LimitedUnit 1, Clifton Business Park,

Preston New Road, West Preston. PR4 0XQ

Tel: 01772 631441 | Fax: 01772 679886Email: [email protected] | www.geofast.co.uk

Glass

Snap-on Georgian Bars• External and Internal Georgian bars - that snap in place, giving a more authentic look than ‘in-unit’ alternatives• Reduce production time • Fast, efficient installation on site if required • An easy up-sell to consumers, and a good way to get ahead in the new build market• Available in woodgrain finishes as well as white

Our Georgian bars are a

snap to use!

Units can have bars applied to either one or both sides of the window as required and the bars will flex with the unit – so that if “toe and heeling” is required this will not impact on the effectiveness of the bars. If, however, reglazing is required, then the bars can be easily removed and reapplied on site.

• The components comprise edge clips, centre clips and the Georgian Bars.• The Geo Fast clips have a world-wide patent.• Place the edge clips in the required positions around the sealed glazing units.• Glaze window as per manufacturing any glazing instructions. Ensure that clips have retained their position prior to final beading.• Using an alcohol wipe ensure that all surfaces are clean, dry and free of grease.• Accurately align the centre clip to the edge clips, place a 40mm length of double sided tape to the underside of the centre clip and fix in place.• Precisely cut and mitre the full length bar. This should always be the shortest span for maximum rigidity.• Cut and mitre the remaining bars and complete installation.

TraditionalBar

Components

Georgian Bar snap-on system

GB1 CHAMFERED BAR

GC 24/28 BAR CLIPGB2 FEATURED BAR

BRIDGING INTERMEDIATEPIECE

GCC CRUCIFORM CLIP

GCCCruciform Clip

GC2828mmBar Clip

GB1Chamfered Bar

GB2Featured Bar

GC2424mmBar Clip

The Georgian Bar Company LimitedUnit 1, Clifton Business Park,

Preston New Road, West Preston. PR4 0XQ

Tel: 01772 631441 | Fax: 01772 679886Email: [email protected] | www.geofast.co.uk

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1. Transparent glass used in themanufacture of insulating glass units isidentical to that used traditionally forsingle glass and will, therefore, have asimilar level of quality.

2. Both panes of the sealed unit shall beviewed at right angles to the glass fromthe room side standing at a distance ofnot less than 2 metres but for toughened,laminated or coated glasses (not less thana distance of 3 metres) in natural daylightand not in direct sunlight with no visiblemoisture on the surface of the glass. Thearea to be viewed is the normal visionarea with the exception of a 50mm wideband around the perimeter of the unit.

3. Flat transparent glass, includinglaminated or toughened (tempered) glass,shall be deemed acceptable if thefollowing phenomena are neitherobtrusive nor bunched: totally enclosedseeds, bubbles or blisters; hairlines orblobs; fine scratches not more than25mm long, minute embedded particles.

Obtrusiveness of blemishes shall bejudged by looking through the glass, notat it, under lighting conditions asdescribed in 2.

4. When thermally toughened glass isviewed by reflection, the effect of thetoughening process may be seen undercertain lighting conditions. The visibility ofsurface colouration or patterns does notindicate deterioration in the physicalperformance of the toughened glass.Because of the nature of the tougheningprocess, distortion will be accentuatedwhen the glass is viewed in reflection orincorporated in insulating glass units.

5. Visible double reflection can occurunder certain lighting aspect conditions,especially when viewed from an angle.

SECTION4

This is an optical phenomenon arising frommultiple surface reflections in sealed units.

6. The manufacture of flat laminated glassdoes not usually affect the visual quality of the glass incorporated in insulating glass units.

However, the faults generally acceptedin Paragraph 3 may be increased innumber if several glasses and interlayersare used in the production of laminatedglass.

When viewed under certain lightconditions, insulating glass unitsincorporating clear or tinted flat laminatedglass may show a distortion effect causedby reflection on the multiple surfaces ofthe components of the laminated glass.

7. Brewster’s FringesThe appearance of the opticalphenomenon known as Brewster’s Fringes is not a defect of the glass, andcan occur with any glass of high opticaland surface quality. This phenomenon is a result of the high quality now beingachieved world wide by modern methodsof glass manufacture.

Brewster’s Fringes occur if wavelengthsof light meet up with each other whenthey are exactly 180º out of phase – anexample of the phenomenon known tophysicists as the interference of light. Theeffect is similar to, although usually muchsmaller than, the interference fringeswhich can sometimes be seen ontoughened glass windscreens.

Brewsters’ Fringes occur when thesurfaces of the glass are flat and the twopanes of glass are parallel to each other,i.e. when the light transmission propertiesof the installation are of a very high order.This phenomenon is not a defect of theproduct, being dependent on the laws of

physics and not on the quality of theinsulating glass. In fact it arises becausemodern glass made by the float processis flat, therefore, free of the distortioninherent in sheet glass.

The occurrence of Brewster’s Fringes isin its nature rather like (though verymuch more rare than) the fact that undercertain conditions, the observer will see areflection of himself in any window ordoor – and no-one could claim that thiswas a defect of glass.

Note: Patterned GlassThe above criteria do not apply topatterned glass, as due to the method of manufacture, imperfections such asseeds and bubbles are deemed to beacceptable.

Visual quality standard for installedinsulating glass units constructed from flat transparent glass

•Products, Glazing Techniques and Maintenance

4 . 1 0 J A N UA RY 1 9 9 8

44-48 Borough High StreetLondon SE1 1XBTel 0870 042 4255Fax 0870 042 4266www.ggf.org.ukGlass and Glazing Federation

While every attempt is made to present up to dateinformation, this data sheet, produced by the Glassand Glazing Federation, is issued for guidance butwithout responsibility for any advice given therein oromission therefrom or for the consequences of actingin reliance thereon and all liability on the part of theGlass and Glazing Federation however arising inconnection therewith is expressly disclaimed.

Award Winning Windows & Doors to the Trade GGF VISUAL QUALITY STANDARDS

Hardware

Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware

Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware
























Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware Hardware

Case

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H4



WINDOWS HARDWARE CASEMENT SHOOTBOLT LOCKS

Har

dwar

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SHOOTBOLT H4 LOCKING

The benefits of the new shootbolt locking system are as follows:

Ultimate Burglar Deterrent • Up to 6 point locking technology - with two locking points per shootbolt and

double cam locking centrally.

Secure Locking Point • Central espag locking with twin cam technology for a stronger and more secure

locking point.

New “Security+” Steel Reinforced Espag Locking Keeps • Additional steel plates provide additional support either side of the Glass Fibre

Nylon (GFN) Hardened Keep.

Heavy Duty Shootbolts - Up to 300% more contact area • Our heavy duty shootbolt has up to a 300% greater contact area against

competitor shootbolts, thus providing the most secure shootbolt in the UK market.

New “Security+” Shootbolt Corner Keep • Patented docking system prevents sideways movement of the shootbolt when

under attack.• New “fin slots” fit into bead channel of frame to distribute load (when under attack)

through the whole frame, rather than solely the keep itself.

28.50 DIMENSIONFROM CENTRE OF KEEPTO CENTER OF FRAME

(CENTER OF GEARBOX)

H4-1400

H4-1200

H4-1000

H4-800

H4-600

H4-400

H4-230-1

H4-190

H4-230-0= 67.840 CRS =

33.920 33.920

0.70

0C

RS

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B

A

H4-20_ALL LOCKS - KEEP POS

SAC HARDWARE LTDTHIS DOCUMENT REMAINS THE PROPERTY OF SAC SYSTEMS (HARDWARE) LTD.ANY UNAUTHORISED REPRODUCTION, USE OR DUPLICATION IS PROHIBITED.

19/12/18K.S.T

WEIGHT:

SEE DETAILS

SEE DETAILS A3

SHEET 1 OF 1SCALE: N/A

DWG NO.

TITLE:

REVISIONDO NOT SCALE DRAWING

MATERIAL:

DATESIGNATURENAME

DEBUR AND BREAK SHARP EDGES

FINISH:UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: 0.10 ANGULAR: 0.5

Q.A

MFG

APPV'D

CHK'D

DRAWN H4 ESPAG LOCKCENTRAL KEEP POSITION

Casement Shootbolt Locks - H

4



WINDOWS HARDWARE CASEMENT SHOOTBOLT LOCKS

Hardw

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WINDOWS HARDWARE CASEMENT SUPER ESPAG

SUPER ESPAG H5 LOCKING

The benefits of the new shootbolt locking system are as follows:

Exceeding PAS 24 Standards • Face fix (non-shootbolt) espag locking system designed to exceed PAS24

standards.

Ultimate Burglar Deterrent - Up to 6 Point Twin Cam Secure Locking • All locking points have a twin cam arrangement for a stronger and more secure locking point.

• With a twin mushroom locking cam arrangement at the central locking point, this can be classed as two individual locking points centrally located on the lock.

New “Security+” Steel Reinforced Espag Locking Keeps • Additional steel plates provide additional support either side of the Glass Fibre Nylon (GFN) Hardened Keep.

Cam Booster Block Technology • The Espag lock incorporates Cam Booster Block Technology for increased strength from attack.

Heavy Duty Anti Jemi Bolt and Keep • Improved Security through Secured by Design protection on hinge side of window.• Improved weather and sound insulation.• Improved closing operation as tested to 50,000 open and closes.

Tried and Tested • Tested to 50,000 Cycles – Opening and Closing.

Salt-spray Resistance • Highest protection against salt-spray resistance – Grade 5.

683.50 626

583.50

483.50

383.50

283

183.80

88.40

526

426

326

225.50

125.70

30.30

28.50

67.84 CRS

33.92 33.92

0.70

0C

RS

D

E

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

B

A

H5-20_- ALL LOCKS - KEEP POS

SAC HARDWARE LTDTHIS DOCUMENT REMAINS THE PROPERTY OF SAC SYSTEMS (HARDWARE) LTD.ANY UNAUTHORISED REPRODUCTION, USE OR DUPLICATION IS PROHIBITED.

19/12/18K.S.T

WEIGHT:

SEE DETAILS

SEE DETAILS A3

SHEET 1 OF 1SCALE: N/A

DWG NO.

TITLE:

REVISIONDO NOT SCALE DRAWING

MATERIAL:

DATESIGNATURENAME

DEBUR AND BREAK SHARP EDGES

FINISH:UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: 0.10 ANGULAR: 0.5

Q.A

MFG

APPV'D

CHK'D

DRAWN H5 SUPER ESPAGALL LOCKS

SUPER ESPAG KEEP POSITIONS

Casement Super Espag - H

5H

ardware



WINDOWS HARDWARE CASEMENT SUPER ESPAG

Stan

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Cas

emen

t Han

dles



WINDOWS HARDWARE STD CASEMENT HANDLES

Emplas Signature Handle - Used on all casement windows as standard. Features & Benefits

• Metal Parts – Zinc Alloy and Aluminium Alloy • Plastic Parts – ABS-757 Resin • Testing: Corrosion resistance to BS EN 1670 Grade 5 • Cycle Tested to 10,000 cycles under operational load • Spindle Length - 43mm

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Part codes:E80000 Emplas Signature Left Hand Gold HandleE80001 Emplas Signature Right Hand Gold Handle

Part codes:E80002 Emplas Signature Left Hand Chrome HandleE80003 Emplas Signature Right Hand Chrome Handle

Part codes:E80004 Emplas Signature Left Hand Satin HandleE80005 Emplas Signature Right Hand Satin Handle

Part codes:E80002 Emplas Signature Left Hand Chrome HandleE80003 Emplas Signature Right Hand Chrome Handle

Part codes:E80008 Emplas Signature Left Hand Black HandleE80009 Emplas Signature Right Hand Black Handle

Emplas Signature handle packaging contents1 x handle with 43mm spindle2 x fixing screws1 x key1 x Screw cover cap

Standard Casement H

andles in Window

Deisigner



WINDOWS HARDWARE STD CASEMENT HANDLES IN WD

Hardw

are

24

40

5 41

4356

Right hand handle

43 56

Left hand handle

25 25

34

131 131

Window Handles

All dimensions are in mm and are nominal. Fab&Fix reserves the right to change specification without notice

It is the responsibility of the window manufacturer to ensure that the finished product meets any required safety and performance specification.

Tel: +44 2476 585785 Fax: +44 2476 585786 [email protected] Unit 4 The Moorings Business Park, Channel Way, Exhall, Coventry, CV6 6RH United Kingdom

www.erahomesecurity.com

Monkey Tail Window HandleFinish

Left HandPart No.

Right Hand

Product

Antique Black 8A0698A0718A0758A077

8A0708A0728A0768A078

Hardex GraphiteHardex GoldHardex Chrome

Ordering Details

Coatings:

Handle:

Hardex Chrome, Hardex Graphite, Hardex Gold and Antique Black

High quality Zinc for all finishes

Technical Information

OperationTested to 25,000 cycles

Corrosion resistanceMeets the requirements of BS EN 1670:2007 Grade 5 (480 hours)

Material Specification

PackagingHandlesIndividually bagged with screws and care instructions. 40 handles in an outer box.

For continued protection of the quality finish and appearance, Fab&Fix advise routine cleaning of all our external hardware. Moving parts should also be lightly lubricated at least twice a year. This procedure is particularly essential if products are used within a 25-mile radius of coastal areas or close proximity to building sites or large industrial areas, where more frequent cleaning may be required to prevent the accumulation of corrosive contaminants.

Maintenance

WEATHERSEALS

STEEL

CROMPTON

VERTICAL

SLIDING DOORS

TILT & TURN

WINDOW

S

CASEMENT W

INDOWSMonkey Tail Window Handle

Mon

key

Tail

Furn

iture



WINDOWS HARDWARE MONKEY TAIL FURNITURE

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e

Elegant design inspired by 19th century ironmongeryClassice finish to a heritage window

Strength tested to equivalent of a modern espagnolette window handleStronger espegnolette operator

Manufactured from die-cast zinc with specially formulated finishHarder wearing finish than traditional wrought iron furniture

Key lockingSecurity Enabled

Matching Monkey Tail Dummy Stay also availableCreating perfectly matching heritage window

Features

Window Handles

HardexChrome

AntiqueBlack

HardexGold

HardexGraphite

YEAR10

Mechanical Guarantee

Monkey Window Tail Handle

WEATHERSEALS

STEEL

CROMPTON

VIRTICAL

SLIDING DOORS

TILT & TURN

WINDOW

S

CASEMENT W

INDOWS

24

40

5 41

4356

Right hand handle

43 56

Left hand handle

25 25

34

131 131

Window Handles






Left HandPart No.

Right Hand

Product


8A0708A0728A0768A078


Ordering Details

Coatings:

Handle:









Maintenance

WEATHERSEALS

STEEL

CROMPTON

VERTICAL

SLIDING DOORS

TILT & TURN

WINDOW

S

CASEMENT W


24

40

5 41

4356

Right hand handle

43 56

Left hand handle

25 25

34

131 131

Window Handles






Left HandPart No.

Right Hand

Product


8A0708A0728A0768A078


Ordering Details

Coatings:

Handle:









Maintenance

WEATHERSEALS

STEEL

CROMPTON

VERTICAL

SLIDING DOORS

TILT & TURN

WINDOW

S

CASEMENT W


Antique Black only (Pewter)

Monkey Tail Furniture


Hardw

are


WINDOWS HARDWARE MONKEY TAIL FURNITUREMonkey Tail Dummy Stay Bar

Bespoke Design

Features & Benefits

• Elegant design inspired by 19th centuryironmongeryClassic finish to a heritage window

• Dummy stay bar suitable for both left and righthanded windowsReduced stock holding

• Manufactured from die-cast zinc with speciallyformulated finishHarder wearing finish than traditional wrought ironfurniture

• Matching Monkey Tail Handle also availableCreate a perfectly matching heritage window

• Supplied with colour coordinated screwsPerfectly matching hardware, even down to thesmallest detail

• Available in two sizes - 10” or 12”Select a stay bar suited to the size of the window

T. +44 (0)2476 585 785 F. +44 (0)2476 585 786 E. [email protected] www.fabnfix.co.uk

AntiqueBlack

HardexChrome

HardexGold

HardexGraphite

Antique Black only (Pewter)Monkey Tail Dummy Stay Bar

Our products are subject to continuous development and improvement and we reserve the right to change specifications without prior notice.

43

187

314

10” version

12” version

254

4389

All dimensions are shown in millimetres

Product Codes

Monkey Tail Dummy Stay Bar

Technical Specification

All finishes salt spray tested to 480 hours(BS EN 1670: Class 5)

Designed for PVC-U and Timber windows systems

Includes 3 x 4mm x 25mm colour coordinated screws

SizeAntiqueBlack

HardexChrome

HardexGold

HardexGraphite

10" 8A105 8A107 8A108 8A106

12" 8A073 8A080 8A079 8A074



43

187

314

10” version

12” version

254

4389


Product Codes






SizeAntiqueBlack

HardexChrome

HardexGold

HardexGraphite

10" 8A105 8A107 8A108 8A106

12" 8A073 8A080 8A079 8A074



43

187

314

10” version

12” version

254

4389


Product Codes






SizeAntiqueBlack

HardexChrome

HardexGold

HardexGraphite

10" 8A105 8A107 8A108 8A106

12" 8A073 8A080 8A079 8A074



43

187

314

10” version

12” version

254

4389


Product Codes






SizeAntiqueBlack

HardexChrome

HardexGold

HardexGraphite

10" 8A105 8A107 8A108 8A106

12" 8A073 8A080 8A079 8A074

Stan

dard

Hin

ges



WINDOWS HARDWARE STANDARD HINGES

Standard Friction Stay - can be used for top hung sashes and side hung sashes

E60020 Defender ED8 Top Hung 8 Inch (1xPair) E60021 Defender EDT10 Top Hung 10 Inch (1xPair) E60022 Defender EDT12 Top Hung 12 Inch (1xPair) E60023 Defender EDT16 Top Hung 16 Inch (1xPair)

E60024 Defender EDT20 Top Hung 20 Inch (1xPair) E60025 Defender EDT24 Top Hung 24 Inch (1xPair) E60026 Defender EDS12 Side Hung 12 Inch (1xPair) E60027 Defender EDS16 Side Hung 16 Inch (1xPair)

Rev 5 - Jun 2013 - ©

Improved weather sealing and

draught proofing performance from extended enclosed end

cap and asymmetrical vent arm form to meet BS 6375-1

Long and reliable working life tested to 30,000 cycles

Patented lipped slider for enhanced

smooth operation

Easy friction adjustment without

metal to metal contact

Unique patented robust cam friction

device eliminates any risk of friction

screw misuse

Available in 430* as standard or

austenitic 304* stainless steel for enhance corrosion resistance

Available with built in restrictors

10 or 12 year guarantee dependant

on material selection (details

available on request)

* Standard ferritic (was 430) to BS EN 10088-2

Grade 1.4016 or Austenitic (was 304) stainless

steel to BS EN 10088-2 Grade 1.4301 for

enhanced corrosion resistance.

Timber variant only available in 13mm stack height in 430* or austenitic 304* stainless steel

DDDDEFENDER STANDARDEFENDER STANDARDEFENDER STANDARDEFENDER STANDARD

TYPE

STANDARD DUTY FRICTION HINGE

BENEFIT

Tough with high performance

Manufactured in the UK

TIMBER VARIANT

AVAILABLE

SMOOTH

OPERATION Thermoplastic

components for long life

LONG LIFE Defender hinges have

been proven to 30,000

cycles

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Standard Hinges


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are


WINDOWS HARDWARE STANDARD HINGES

Rev 5 - Jun 2013 - ©

Ref: D

SS

D

Slot hole slot format will provide the ability to adjust the vent more easily

Defender Highline variants for deeper profiles with cavities between 16mm and 18mm

Defender Slimline; engineered for narrower hardware channels

Drilling jigs for all sizes are available to order

To meet the ever increasing demand for larger windows the EDTH24 is available for large

heavy top hung vents Note: As with all types of friction hinges, friction cannot be provided until the slider moves, therefore when limiting the opening of top hung vents to angles of 10º or less

a separate device may be required to prevent the window from closing. When fitting the EDTH24 and its variants pull in blocks/ locking wedges/ snubbers must be fitted 100mm from each corner and then across the top as

required to aid weather sealing.

For part codes and further information please visit

www.securistyle.co.uk

PRODUCT SPECIFICATIONS

DIMENSION ‘L’ WHEN

HINGE IS FULLY OPEN

STACK HEIGHT* 13mm Nominal

* OTHER STACK HEIGHTS AVAILABLE

Due to our policy of continual improvement we reserve the right to alter specifications without notice. It is the responsibility of

the window manufacturer to ensure that the finished window

meets the required performance and safety specification.

All transactions are subject to our standard conditions of supply,

which are available on request

Hinge Size

(Top Hung)

(in/mm)

Max Vent

Weight

(kg/lb)

Min Vent

Height

(mm/in)

Max Vent

Height

(mm/in)

Hinge

Dimension ‘L’

(mm/in)

Opening Angle

(+/- 2.5°)

6/159 10/22 150/6 300/12 63/2.48 50°

8/209 12/26 200/8 350/14 119/4.69 65°

10/259 16/35 275/11 400/16 131/5.15 80°

12/310 20/44 350/14 550/22 164/6.45 80°

16/412 21/46 500/20 780/31 239/9.4/ 80°

20/513 26/57 700/28 1100/43 215/8.46 50°

24/615 40/88 850/33 1300/51 156/6.14 37.5°

H24/615 50/110 850/33 1500/59 156/6.14 27°

Hinge Size

(Side Hung)

Min Vent

Width

Max Vent

Width

8/209 18/39 200/8 400/15.7 183/7.20 65°

12/310 22/48 300/12 600/23.6 172/6.77 60°

16/412 24/53 400/16 700/27.6 170/6.69 60°

BS EN ISO9001

Cert No. Q05105

Rest

ricte

d H

inge

s



WINDOWS HARDWARE RESTRICTED HINGES

Restricts the opening of the sash for child safty. The sash can be fully opened by pressing the buttons on the hinge and pushing the sash open.

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Restricted Hinges


Hardw

are


WINDOWS HARDWARE RESTRICTED HINGES

Egre

ss W

indo

w H

ardw

are

Easy

Cle

an H

inge

s



EGRESS WINDOW HARDWARE EASY CLEAN HINGES

Opens to 90 degrees to allow for easy access/escape in emergency situations.

The hinge can also be moved to the centre of the window to allow for easy cleaning on the outside of the window/glass.

*Please note that all of our egress hinges are ‘easy clean’ as standard.

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Easy Clean Hinges


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are


WINDOWS HARDWARE EASY CLEAN HINGES

Easy

Cle

an H

inge

s



WINDOWS HARDWARE EASY CLEAN HINGES

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e

Easy Clean Hinges Fire Escape


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are


EASY CLEAN HINGES FIRE ESCAPE

MEG

A EG

RESS HIN

GE

MEGA EGRESS HINGE

For casement window systems, the Mega Egress Friction Hinge is suitable for all side hung applications. Due to the design’s superior integral strength, one hinge size covers all frame widths up to 900mm at a maximum load of 40kg (345mm version) or 33kg (220mm version).

• 220mm and 345mm suits all side hung applications up to 600mm and 900mm sash widths respectively

• Reduced possibility of finger entrapment

• In open position the sash is moved outside the frame to maximise the escape aperture

• True 90º opening for egress compliance (80º opening restrictors available)

• Achieves minimum fire escape requirement of 450mm opening for egress applications on smaller windows compared with traditional egress hinges

• Can be moved into easy clean position, with automatic reset to egress

operation on closing (345mm version)

• High security and excellent compression achieved by unique patented hinge geometry

• Superior carrying weight – maximum 40kg load (345mm version) or 33kg load (220mm version)

• Ideal when triple glazing is used


Product Code 0115 Special Features Summary:

WINDOWS

M

EGA

EGRESS H

ING

EMEGA EGRESS HINGE














WINDOWS

MEG

A EG

RESS HIN

GE

MEGA EGRESS HINGE














WINDOWS

MEG

A EG

RESS HIN

GE

MEGA EGRESS HINGE














WINDOWS

MEGA EGRESS HINGE

Product Material Specifications:

• Stainless Steel parts – Grade 430

• Plastics parts – GF Nylon

Testing:

• Tested to BS EN 1670 and has exceeded Grade 5 classification for ultimate corrosion resistance

• Tested to EN1191 over 25,000 cycles under 40kg operational load (345mm version) and 33kg operational load (220mm version)

• Tested to PAS 24 security test as part of a window system

• BBA approved

Recommendations:

• Immobiliser to be fitted to easy clean feature on sash widths above 600mm

Sizes and Loads:

Length of hinge • 345mm - egress/easy clean operation • 220mm - fixed egress/non easy clean

Maximum sash weight • 40kg (345mm version) • 33kg (220mm version)

Maximum frame width • 345mm version - 900mm (immobiliser of easy clean recommended on wide sashes) • 220mm version - 600mm

Full opening • 90°

Stack heights available • 13.5mm and 16.5mm

Carton Quantity:

25 pairs


Trojan Manufacturing Group Limited, Fryers Road, BloxwichWalsall, West Midlands, WS2 7LZ

T: +44 (0) 1922 713933 F: +44 (0) 1922 713890E: [email protected] W: www.trojangroup.comTrojan Group operate a continuous development and improvement programme and therefore reserve the right to amend designs and specifications.

The Strength of Hardware Design

MEG

A EG

RESS HIN

GE


WINDOWS

10 YEARS

GU

AR

AN

TEED* FOR 10 YEARS 1

0 Y

EA

RS MECHANICAL

|||

SU

I TA B L E F O R TR

I PL

E G

LAZING

PAS

24

PAS 24 AP

PR

OV

ED ENHANCED SECUR

ITY

PER

FO

RMANCE

MEGA EGRESS HINGE

Product Material Specifications:

• Stainless Steel parts – Grade 430

• Plastics parts – GF Nylon

Testing:

• Tested to BS EN 1670 and has exceeded Grade 5 classification for ultimate corrosion resistance

• Tested to EN1191 over 25,000 cycles under 40kg operational load (345mm version) and 33kg operational load (220mm version)

• Tested to PAS 24 security test as part of a window system

• BBA approved

Recommendations:

• Immobiliser to be fitted to easy clean feature on sash widths above 600mm

Sizes and Loads:

Length of hinge • 345mm - egress/easy clean operation • 220mm - fixed egress/non easy clean

Maximum sash weight • 40kg (345mm version) • 33kg (220mm version)

Maximum frame width • 345mm version - 900mm (immobiliser of easy clean recommended on wide sashes) • 220mm version - 600mm

Full opening • 90°

Stack heights available • 13.5mm and 16.5mm

Carton Quantity:

25 pairs


Trojan Manufacturing Group Limited, Fryers Road, BloxwichWalsall, West Midlands, WS2 7LZ

T: +44 (0) 1922 713933 F: +44 (0) 1922 713890E: [email protected] W: www.trojangroup.comTrojan Group operate a continuous development and improvement programme and therefore reserve the right to amend designs and specifications.

The Strength of Hardware Design

MEG

A EG

RESS HIN

GE


WINDOWS

10 YEARS

GU

AR

AN

TEED* FOR 10 YEARS 1

0 Y

EA

RS MECHANICAL

|||

SU

I TA B L E F O R TR

I PL

E G

LAZING

PAS

24

PAS 24 AP

PR

OV

ED ENHANCED SECUR

ITY

PER

FO

RMANCE


WINDOWS HARDWAREMEGA EGRESS HINGE

Mega Egress H

ingeH

ardware

Product Specification & Customer Support guide | 2019 | Version 1 | Product Specification & Customer Support guide | 2019 | Version 1 | Page 165

Nic

o H

eavy

Dut

y H

inge



WINDOWS HARDWARENICO HEAVY DUTY HINGE

Har

dwar

e

Nico H

eavy Duty H

inge



WINDOWS HARDWARENICO HEAVY DUTY HINGE

Hardw

are

Ecos

eal


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SAC EcosealOn larger windows, compression of the gaskets used to be a problem, leading to draughts and noise pollution. With our SAC Ecoseal, these issues are a thing of the past.

Our SAC Ecoseal is a unique, strong sash super-magnet which pulls the opening section of the window to the main frame, ensuring fabulous weather and sound insulation performance, no matter how big the window.


WINDOWS HARDWAREECOSEAL

Dog Bolts



WINDOWS HARDWARE DOG BOLTS

SAC Dog bolt and Keep:This is so much more than a highly effective security enhancement. Our SAC Bolt and Keep will ensure that maximum compression levels are reached to improve the windows’ weather and sound insulation properties. For Doc Q / PAS 24/SBD compliance, all our windows require SAC Dog bolts or vector excluders to be fitted.

Hardw

are

Vect

or E

xclu

ders



WINDOWS HARDWARE VECTOR EXCLUDERS

For Doc Q compliance all our windows require SAC Dog bolts or Vector Excluder selecting and installing (unless within 400mm of a door then you would require a tough/lam glass). This can be selected as per below.

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Vector Excluders



WINDOWS HARDWARE VECTOR EXCLUDERS

Hardw

are

Def

ende

r Res

tric

tor



WINDOWS HARDWARE DEFENDER RESTRICTOR

Cavity fit defender restrictors (hook and eye type) chosen within casement hinges

Rev 3 – January 2014 - ©©©©

DEFENDER DEFENDER DEFENDER DEFENDER CAVITY FIT CAVITY FIT CAVITY FIT CAVITY FIT

RESTRICTORRESTRICTORRESTRICTORRESTRICTOR

TYPE

STANDARD DUTY RESTRICTOR

BENEFIT

The ultimate solution to resident safety

Tested to BS 6375-2 to load bearing capacity of safety devices

Austenitic 304* stainless steel for

enhanced corrosion resistance

Compatible with all Securistyle

standard duty hinges including the Defender Egress Easy Clean

12 year guarantee (details available upon request)

* Austenitic (was 304) stainless steel to BS EN

10088-2 Grade 1.4301 for enhanced corrosion

resistance

Manufactured in the UK

CAVITY LOCATOR PIN for each standard cavity

height

RESTRICTOR mechanism limits maximum

opening

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Defender Restrictor



WINDOWS HARDWARE DEFENDER RESTRICTOR

Rev 3 – January 2014 - ©©©©

Ref: C

FR

SD

PRODUCT SPECIFICATION

Easy to fit with no routing required

Compatible with standard countersunk fixings

Can be used on windows without reinforcement

Available in 13mm, 16mm and 17mm cavity heights

Left and right hand product available

Compatible with Securistyle 16mm stack height commercial hinges: Sterling & Storm Balanced


RC1R RC1L

34.0

34.0mm

50.0

16.O

24.0

40.0

‘B’

16.0

‘A’

Outer

Fixed

16.0

Cavity Restrictor

Arm Vent/Sash

Cavity

Locator Pin

Recess Depth

16.0

Part Codes Description Cavity Size (Dim ‘A’)

Pin Height (Dim. ‘B’)

Boxed

Quantity

SC1 13mm Locator Pin 13-14mm 9.5mm 25




RC1L Cavity Restrictor Left Hand -- -- 25

RC1R Cavity Restrictor Right Hand -- -- 25

Due to our policy of continual improvement we reserve the right

to alter specifications without notice. It is the responsibility of

the window manufacturer to ensure that the finished window meets the required performance and safety specification.



BS EN ISO9001

Cert No. Q05105

Hardw

are

Rev 3 – January 2014 - ©©©©

PRODUCT SPECIFICATION

Easy to fit with no routing required

Compatible with standard countersunk fixings

Can be used on windows without reinforcement

Left and right hand product available

Compatible with Securistyle 16mm stack height commercial hinges: Sterling & Storm Balanced


RC1R RC1L

34.0

34.0mm

50.0

16.O

24.0

40.0

‘B’

16.0

‘A’

Outer

Fixed

16.0

Cavity Restrictor

Arm Vent/Sash

Cavity

Locator Pin

Recess Depth

16.0

Part Codes Description Cavity Size (Dim ‘A’)

Pin Height (Dim. ‘B’)

Boxed

Quantity





RC1L Cavity Restrictor Left Hand -- -- 25

RC1R Cavity Restrictor Right Hand -- -- 25

Due to our policy of continual improvement we reserve the right

to alter specifications without notice. It is the responsibility of

the window manufacturer to ensure that the finished window

meets the required performance and safety specification.



BS EN ISO9001

Cert No. Q05105

Det

acha

ble

Rest

ricto

r & R

elea

se K

ey



WINDOWS HARDWARE DETACHABLE RESTRICTOR & RELEASE KEY

Detachable restrictor and key release key. Select by right clicking sash and scrolling down to Sash Extras where the selection can be made.

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Folding / AOV O

peners


Hardw

are


WINDOWS HARDWAREFOLDING/AOV OPENERS

Unfortunately, Emplas are unable to supply folding/AOV hardware. However, we can supply the window with a butt hinge, and no route out for the handle and lock.

Please see the instructions below on how to process this spec.

1. Select the relevant 2D window hinge form the “Casement Hinge “ drop down box.

2. Select “do not prep for handle” from the “Casement Handle” drop down box.

3. Select “Do not fit lock” from the “casement Lock” drop down box.

Stan

dard

Doo

r Han

dle



DOORS HARDWARE STANDARD DOOR HANDLE

For more information call 0113 243 2255 or visit




With sleek, contemporary aesthetics, the Quantum MK2 Long Back Plate will complement all modern uPVC and aluminium doors. Ergonomically designed to combine optimum comfort with unrivalled quality, the premium Quantum Long Back Plate handles are also fully suited with the window and door furniture from the same range, enabling fabricators to offer a consistent high quality look throughout their portfolio.

Features and Specifications:• 10 year mechanical guarantee• Part of the fully suited Quantum product range• Supplied with screws & spindles suitable for door

thicknesses of 38-72mm• Fixed spring assisted guaranteeing horizontal handle

return after every operation• Available in lever/lever and lever/pad options• Coating tested to BS.EN:2007 GRADE 5• External blanking plate available• Choose from 6 different finishes - White, Gold, Chrome,

Satin Silver, Black & Flint

Product Dimensions


33mm

24

5m

m

100mm

Har

dwar

e

Stainless Steel Door H

andlesH

ardware



DOORS HARDWARE STAINLESS STEEL HANDLES

For more information call0113 243 2255 or visit




Made from high quality, 304 grade stainless steel, the Quantum Long Back Plate door handle features unrivalled corrosion resistance and a sleek, contemporary design.

As part of the Quantum door furniture range, the Stainless Steel Long Back Plate is perfectly suited with other products for a coordinated look that will add aesthetic value to any uPVC, aluminium, timber or composite door.

Features and Specifi cations:

• Coating tested to BS.EN: 2007 Grade 5

• 304 grade Stainless Steel for unrivalled corrosion resistance

• 10 year corrosion and mechanical guarantee

• Superior quality and sleek design

• Suits all locks

• Available in Lever/Lever and Lever/Pad versions

• Fully suited with the Quantum Stainless Steel Door Furniture range

Product Dimensions

103mm

23

9m

m

32mm


Colour options

GOLDWHITE

BLACKBRUSHED STAINLESS

CHROME FLINT

R A N G ER A N G E

Quantum Stainless SteelLong Back Plate

Stan

dard

Let

terp

late

s



DOORS HARDWARE STANDARD LETTERPLATES

5

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dwar

e

Stainless Steel Letterplates


Hardw

are


DOORS HARDWARE STAINLESS STEEL LETTERPLATES

The Avantis multi-point door locking system has been specifically designed for high performance residential door applications on a wide range of door materials, providing a long service life and backed by 10 year guarantee against mechanical failure.

BSI and Secured by Design accredited weatherproofing and security performance is assured through strategically positioned deep throw chamfered locking points and fully adjustable security keeps.


www.kubu-home.com

KUBU EQUIPPED 650 SERIES RESIDENTIAL DOOR LOCK


compression deadbolt Largest opposing chamfered security

hooks in the UK Optional roller cams for additional

compression Works in perfect combination with the

Kubu Smart Hub & Door Module Exclusive ‘Twin-Fix’ cylinder guard Fully adjustable security keeps Secured by Design accredited

Be sure it’s secure

Kubu

Equ

ippe

d 65

0 Se

ries R

esid

entia

l Doo

r Loc

k


Har

dwar

e




www.kubu-home.com

KUBU EQUIPPED 550 SERIES FRENCH DOOR

FEATURES

The largest chamfered hooks in the UK market, an exclusive chamfered centre compression bolt, optional roller cams and laminated security shoot bolts, all locking into fully adjustable keeps, combine to offer both a formidable defence against forced entry and class leading weather proofing.

Specially located auxiliary locking points ensure similar minimum and maximum sash rebates as the Avantis single door locks and continuity throughout the range.

25mm deep throw Direct drive centre compression deadbolt

Largest opposing chamfered security hooks in the UK

Optional roller cams for additional compression

Works in perfect combination with the Kubu Smart Hub & Door Module

Exclusive ‘Twin-Fix’ cylinder guard Fully adjustable individual and one piece

security keeps High security shoot bolts and adjustable

shoot bolt keeps Secured by Design accredited 10 year mechanical guarantee

Be sure it’s secure

The Avantis multi-point door locking system has been specifically designed for high performance residential door applications on a wide range of door materials, providing a long service life and backed by 10 year guarantee against mechanical failure.

BSI and Secured by Design accredited weatherproofing and security performance is assured through strategically positioned deep throw chamfered locking points and fully adjustable security keeps.


www.kubu-home.com



compression deadbolt Largest opposing chamfered security

hooks in the UK Optional roller cams for additional

compression Works in perfect combination with the

Kubu Smart Hub & Door Module Exclusive ‘Twin-Fix’ cylinder guard Fully adjustable security keeps Secured by Design accredited

Kubu Equipped 550 Series Residential French Door Lock


Hardw

are


KUBU EQUIPPED 550 SERIES RESIDENTIAL FRENCH DOOR LOCK

SBD

Let

terp

late

s


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Product Code0793


DOORSTS008 U

NICO

RN LETTERPLATE














Product Code0793


DOORS

TS008 UN

ICORN

LETTERPLATE














Product Code0793


DOORS

TS008 UN

ICORN

LETTERPLATE



Testing:








Box Quantity:

• 10 per box






DOORS

TS008 UN

ICORN

LETTERPLATE



Testing:








Box Quantity:

• 10 per box






DOORS

TS008 UN

ICORN

LETTERPLATE



Testing:








Box Quantity:

• 10 per box






DOORS

TS008 UN

ICORN

LETTERPLATE



Testing:








Box Quantity:

• 10 per box






DOORS

TS008 UN

ICORN

LETTERPLATE

2D D

oor Hinges



DOORS HARDWARE 2D DOOR HINGES

intec

With security and safety of paramount importance in all aspects of door design, a hinge which offers the highest level of resistance to break-ins is being increasingly sought by door fabricators.

In response to this growing demand and following a series of successful customer trials, we have developed the Dynamic 2D hinge. This offers superior strength characteristics and has been tested using a number of leading profile systems to surpass the requirements of PAS24.

The Dynamic 2D combines this robustness with elegant aesthetics to give good sightlines.Its strength and excellent build quality also reduces the risk of damage to the door during transit to site.

Thanks the jigs system of the Dynamic 2D, this hinge is easy to fit which helps streamline the manufacturing process and improve productivity for door manufacturers.

Its design enables horizontal and vertical adjustment to ensure perfect door alignment and optimum compression on seals for weather tightness.

The Dynamic 2D is built for smooth, long term operation. The pins which rotate on the central ring are covered with a self lubricating material that guarantees fluid motion and silent operation without the need for maintenance during its service life.

Suitable for a wide variety of door and outerframe surface finishes, the Dynamic 2D is available in the following colours: white, light brown, dark brown, black, gold and both polished and matt chrome. Hinges with bespoke finishes can also be produced for specific applications.

Order code Finishing

1272111 White 24

523097 Brown Ral 8017 24

523100 Brown Ral 8003 24

523102 Bright black Ral 9005 24

528399 Gold 24

523111 Bright chromated 24

514240 Matt chromated 24

Packaging∅15

15

15

15

15

15

15

Dynamic 2D

© 2

011

SFS

inte

c co

nsid

ers

that

all

info

rmat

ion

is c

orre

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t tim

e of

pub

licat

ion,

and

res

erve

s th

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ht t

o m

ake

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ges

or m

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ns w

ithou

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icat

ion

- 901

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SFS

Inte

c ca

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ible

for

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inco

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t ap

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ent

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pro

duct

s.

Turn ideas into reality

SFS intec s.p.a.FasteningSystemsVia Castelfranco Veneto, 71IT-33170 Pordenone

Tel. 0434 99 51Fax 0434 [email protected]/it

Hardw

are

intec

Dynamic 2D for PVC-U entrance doors: the SFS high security hinge


DOORS HARDWARE 3D HINGES (E9556)

Part Number - E9556 Description - 19mm Flag Patriot Plus Hinge Used on - Optima Chamfered and Sculptured PVC Doors (3 per door as standard, with the option of 4 per door for taller doors) Available in - White, Black, Brown, Polished Chrome, PVD Gold, Satin Silver and any RAL ColourPlease be aware that 3D hinges are not compatable with French doors due to sagging over time.

• Pre-assembled ready to fit • Slim and unobtrusive appearance • PAS 24 accredited as part of a door assembly • Fitter and installer friendly • Patented anti-lift feature • Additional location pins to reduce twist • Full 3D adjustment

• Vertical adjustment with no gap created between flag and base

• Non handed • Slim frame plate • Available in White, Black, Brown Oak (all UV

stabilised), Polished Chrome, PVD Gold, Satin Silver and any RAL Colour

• No visible fixings

Key Features

3D H

inge

s (E9

556)


Har

dwar

e

3D H

inges (E9556)




Hardw

are

3D H

inge

s (E9

556)




Har

dwar

e

3D H

inges (E9556)




Hardw

are

Doo

r Dog

Bol

ts



DOORS HARDWARE DOG BOLTS

Har

dwar

e

SAC Bolt and Keep:This is so much more than a highly effective security enhancement. Our SAC Bolt and Keep will ensure that maximum compression levels are reached to improve the doors’ weather and sound insulation properties. This will save you more energy and reduce your carbon footprint too. The door guidance feature will also ensure your doors open and close at ease for years to come.

AV2 Auto lock



DOORS HARDWARE AV2 AUTO LOCK

Hardw

are

AV2

Elec

tric

lock



DOORS HARDWARE AV2 ELECTRIC LOCK

The motorised automatic locking system enables the massive hooks to automatically grip the keep rail when the door is pulled shut – automatic security! But AV2-E offers even more convenience.

The locked door can be easily opened via remote control or intercom system. The hooks and latch can be retracted at the push of a button, granting immediate entry through the closed door. This is not only convenient, but elegant as well.

The motorised components can also be retrofitted into an existing Winkhaus autoLock AV2 automatic locking system

An additional revolving door drive is also available as an option. The AV2-E motorised automatic locking system has also been tested and awarded the classification “VdS class A” (with main deadbolt).

https://www.winkhaus.com/en-gb/door-locks/electronic-and-battery-operated-door-locks/bluematic/av2-e>




230V AC 50Hz

Brown

White

Green

Brown

Blue


Lock

Wire2mm2




230V AC 50Hz

Brown

White

Green

Brown

Blue

Push Switch N/O

Wire2mm2


Lock



Wire 0.8mm2


Max Length 100m

Wire 0.8mm2


Max Length 40m

N/OCOMM N/C PTE




230V AC 50Hz

Brown

White

Green

Brown

Blue


Lock

Wire2mm2




230V AC 50Hz

Brown

White

Green

Brown

Blue

Push Switch N/O

Wire2mm2


Lock



Wire 0.8mm2


Max Length 100m

Wire 0.8mm2


Max Length 40m

N/OCOMM N/C PTE

Har

dwar

e

Split Spindles


Hardw

are


DOORS HARDWARE SPLIT SPINDLESGEARBOX FOR PVC RESI DOOR ( DOUBLE SPINDLE)

Lever lever handles - In Line Lever pad handles - Offset

Cylinder to Spindle 92mm Uses two Spindles

Cylinder to Spindle 92 – Lever Operation

Cylinder to Spindle 62 – Pad operation

SOLID SPINDLE - LEVER/LEVER

Lever lever handles - In Line Lever pad handles – In Line

Cylinder to Spindle 92mm Cylinder to Spindle 92

Tilt

& Tu

rn H

andl

es


Har

dwar

e


WINDOW HARDWARE TILT & TURN HANDLES

Tilt & Turn Restrictor



WINDOW HARDWARE TILT & TURN RESTRICTOR

Hardw

are

MULTI-Vent Tilt Restrictor

The Multi Vent is suitable

for left and right handed

applications (3). The strength

of the resistance can be

adjusted with the allen key

supplied (1).

Assembly:

Order-No.: 12361 brownOrder-No.: 12360 white

MAYER & CO BESCHLÄGE GMBHALPENSTRASSE 173A-5020SALZBURG

TEL: +43 (0)662 6196-0FAX: +43 (0)662 6196-101

[email protected]

MACO DOOR &WINDOWHARDWARE (U.K.) LTD, Eurolink Industrial Centre, Castle Road, Sittingbourne Kent, ME10 3LYTel. +44 (0)1795 433900 Fax +44 (0)1795 433901MACO-BESCHLÄGEG.M.B.H., Haidhof 3, D-94508Schöllnach, Tel.: +49 9903 9323-0, Fax:+49 9903 [email protected], www.maco.deMAICO SRL, Zona Artigianale 15, I-39015 S. Leonardo i. P., Tel.: +39 473 651200, Fax: +39 473 [email protected], [email protected], www.macouk.netMACO-BESCHLÄGEB.V., Stikkenweg 60, NL-7021 BN Zelhem, Tel.: +31 314 623700, Fax +31 314 [email protected], www.maco-nl.nlMACO POLSKA SP. ZO.O., PL 44-137 Czekanów k/Gliwic, Ul. Gliwicka 1a, Tel.: +48 (0)32 3050904, Fax: +48(0)32 [email protected], www.maco-europe.com

Order no. 49256 - Date: January 1994 - updated: April 2005

We reserve the right to make alterations without notification.

Assembly PVC-u:

Forprofiles withangled rebate

edges (a) a plastic spacer bar

is required for the restrictor.

5° Degree

Order no. 42502 brown

Order no. 42509 white

15° Degree

Order no. 42513 brown

Order no. 42514 white

Assembly Timber:

If measurement A is greater

than 16mm the plastic spacer

bar that is supplied with the

Multi Vent must be fitted with

the hook.

over 18mm use two spacer

bars (order no. 42499)

(over 16 mmplastic spacer)A

15 � 16

Assembly with Drill Jig:

a. Drill two 3mm holes into

rebate edge.

b. Lower the jig so that it

locates into the two 3mm

holes.

c. Close thewindow anddrill

for the hook.

Order no. 42505

Sash rebate edge

a

b

c

1

2

3

Tilt

& Tu

rn H

andl

es



WINDOW HARDWARE TILT & TURN HANDLES

Har

dwar

e

Tilt & Turn Handles


TECHNOLOGY INMOTION

Product - Information

Date: 14.03.2007By: Petita Wiles

Specification:

Availability:

Packaging:

Maco Multi Vent Restrictor

Tilt and Turn Windows

ex stock Maco UK

20 per box


WINDOW HARDWARE TILT & TURN

Hardw

are

Fixi

ng C

leat

s


Har

dwar

e


HARDWARE FIXING CLEATS

01684 290944

[email protected]

www.gtwindowproducts.co.uk

T:

E:

Unit 4203 Oakfield Close,

Tewkesbury Business Park,

Tewkesbury, Glos

GL20 8PF

W:

GT Fixing Lug

MADE IN THE UKGeneral Instrucon

GT Fixing Lug is manufactured using galvanised steel that is pre-treated.

There are over 38 designs available in three main sizes 150mm, 202mm and 265mm. Shorter fixing lugs are available for check-reveal fixing.

The 265mm range will assist installers to comply with Building Regulations with regard to wider cavities.

It is recommended that all fixing lugs are secured to the interior walls of the building into solid ground, avoiding mortar joints, brick or block edges.

Use appropriate fixings which may be subject to the requirements of a structural engineer.

All drawings are not to scale.Other designs may have differentfixing hole positions.

To locate:

Hold flush against theoutside face of the outer frame, rotate the LUG-FIX

ountil it sits at 90 to the Some of the Lug- Fix designs can be fitted to either the front of the outer frame or the rear of the outer frame as shown here.

Secure with a fixing at these pointsIt is advisable to secure toframe with a screw at this point

Profiles

Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�lesPro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les

Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les
























Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les Pro�les

Profi

les G

ener

al Te

rmin

olog

y



PROFILESGENERAL TERMINOLOGY

Profi

les

Casement W

indow Profiles Cham

fered



CASEMENT WINDOW PROFILES CHAMFERED

Profiles

Case

men

t Win

dow

Pro

files

Scu

lptu

red



CASEMENT WINDOW PROFILES SCULPTURED

Profi

les

PVC Door Profiles Cham

fered



PVC DOOR PROFILES CHAMFERED

Profiles

Profi

les

PVC

Doo

r Pro

files

Scu

lptu

red



PVC DOOR PROFILES SCULPTURED

Profi

les


PVC DOOR THRESHOLD OPTIONS

PVC DOOR WEATHERBARS FITTING/SIZES

14.1

APPENDIX 1 WEATHERBAR FITTING

25

B86

BM15

B86WEATHER DRIP

BM15FIXING STUD

BM16END CAP

WEATHER DRIP BAR:-

B66 WEATHER DRIP BAR SHOULD BE FITTED EXTERNALLY ON ALL TBT SASHES. IT IS TO BE FIXED TO THE PROFILE USING PRESS IN DRIP BAR FIXING STUDS BM15.

1) CUT WEATHER BAR TO LENGTH = SASH WIDTH - 80mm.

2) DRILL Ø5 HOLES AND FIT DRIP BAR FIXING STUDS BM15 AS SHOWN ABOVE, 50mm FROM EACH END AND A MAXIMUM PITCH OF 300mm WITH MINIMUM OF 3 SCREWS PER BAR.

3) CLIP DRIP BAR OVER FIXING STUDS AND CENTRALISE ON SASH.

4) END CAPS BM16 SHOULD BE GLUDED IN PLACE ONE AT EACH END.

WEATHER DRIP BAR FITTING

Profi

les

14.1

APPENDIX 1 WEATHERBAR FITTING

25

B86

BM15

B86WEATHER DRIP

BM15FIXING STUD

BM16END CAP

WEATHER DRIP BAR:-

B66 WEATHER DRIP BAR SHOULD BE FITTED EXTERNALLY ON ALL TBT SASHES. IT IS TO BE FIXED TO THE PROFILE USING PRESS IN DRIP BAR FIXING STUDS BM15.

1) CUT WEATHER BAR TO LENGTH = SASH WIDTH - 80mm.

2) DRILL Ø5 HOLES AND FIT DRIP BAR FIXING STUDS BM15 AS SHOWN ABOVE, 50mm FROM EACH END AND A MAXIMUM PITCH OF 300mm WITH MINIMUM OF 3 SCREWS PER BAR.

3) CLIP DRIP BAR OVER FIXING STUDS AND CENTRALISE ON SASH.

4) END CAPS BM16 SHOULD BE GLUDED IN PLACE ONE AT EACH END.

WEATHER DRIP BAR FITTING

PVC Door Threshold O

ptions


Profiles

Tilt

& Tu

rn P

rofil

es S

culp

ture

d



TILT & TURN PROFILES SCULPTURED

Profi

les

Tilt & Turn Profiles Sculptured


Profiles


TILT & TURN PROFILES SCULPTURED

Flus

h Ca

sem

ent P

rofil

es S

culp

ture

d



FLUSH CASEMENT SCULPTURED

Profi

les

Flush Casement Profiles Cham

fered


Profiles


FLUSH CASEMENT CHAMFERED

Profi

les C

ills,

End

Caps

& C

onne

ctor

s



PROFILE CILLS, END CAPS & CONNECTORS

Profi

les

Profile Frame Extenders



PROFILE FRAME EXTENDERS

Profiles

Foil

RAL

code

s



FOIL RAL CODES

Alpha Code

Numeric Code

RAL No.

RAL Description

Part No.

Description (as on pen)

Profile 22/Spectus

Swish SuffixSupplier/Range Foil DescriptionWarranty

(Years) Swatch No.

Nearest RAL Info* Touch Up PenHardwax Part No.

Covering Lacquer Part No.

Ambassador B AB 49107 AB 10 9.0049 107 - 101100Beck Brown L 49116 BB 10 49116 - 101100 8022 Black Brown 6054 Dark Brown 6154 6254Chocolate Brown 8875 CH 887505 CH 10 8875 05 - 116700 8022 Black BrownGale Grey GG 49122 GG 10 49122 - 101100 7016 Anthracite Grey 6062 Anthracite Grey 6162 6262Grey 7155 GY 715505 GY 10 7155 05 - 116700 7001 Silver GreyLight Grey 7251 LG 725105 LG 10 7251 05 - 116700 7035 Light GreyMacoré MC 3162002 MC 10 9.3162 002 - 116700Moss Green 6005 MS 600505 MG 10 6005 05 - 116700 6005 Moss GreenMountain Pine MP 3069041 CD 10 9.3069 041 - 116700Oak ST-G OG 3156003 OG 10 9.3156 003 - 116700Oregon Pine 4 OB 1192001 OB 10 9.1192 001 - 116700Quartz Grey 7039 QG 703905 QG 10 7039 05 - 116700Sapeli SP 2065021 SP 10 9.2065 021 - 116700Sherwood W SW 49201 SW 10 9.0049 201 - 101100 6069 Dark Oak 6169 6269Shogun AC S 49197 S 7.5 9.0049 197 - 101100 6066 Beech 6166 6266Shogun AD SD 49195 SD 7.5 9.0049 195 - 101100 6068 Shogun AD 6168 6268Shogun AF SF 49198 SF 7.5 9.0049 198 - 101100 6067 Shogun AF 6167 6267Stripe Douglas ST 3152009 ST 10 9.3152 009 - 116700Wine Red 3005 WR 300505 WR 10 3005 05 - 116700 3005 Wine RedBalmoral BM 46858 BM TBC 46858-100200Buckingham Grey BH 46871 BH TBC 46871-100200Cherry Blossom CY 3214008 CY 10 9.3214 008 - 119500Gale Grey Finesse GGS 49122F GGS 10 49122 - 801300 7016 Anthracite Grey 6062 Anthracite Grey 6162 6262Hazy Grey Finesse HGS 49124F HGS 10 49124 - 801300 7001 Silver Grey 6061 Grey 6161 6261Kensington Grey KG 46870 KG TBC 46870-100200Rustic Cherry RS 3214007 RS 10 9.3214 007 - 119500Siena PL SE 49254 SE 10 9.0049 254 - 114800Siena PN SN 49237 SN 10 9.0049 237 - 114800 6072 Siena PN 6172 6272Soft Cherry SC 3214009 SC 10 9.3214 009 - 119500Tabasco Teak TT 222004 TT 10 9.2222 004 - 119500Teresina XC TE 33220 TE 10 9.0033 220 - 114800Winchester XA WC 49240 WC 10 9.0049 240 - 114800Winchester XC WX 49252 WX 10 9.0049 252 - 114800Windsor WD 46857 WD TBC 46857-100200Wisconsin XD WS 33223 WS 10 9.0033 223 - 114800

Spec

ials

n/a Non Stock Safeware Partsn/a Non Stock Safeware Parts

n/a Non Stock Safeware Parts

n/an/a Non Stock Safeware Partsn/a Non Stock Safeware Partsn/a Non Stock Safeware Parts

n/a Non Stock Safeware PartsNon Stock Safeware Parts

Renolit MX - Premier (Specials)



n/a Non Stock Safeware Partsn/an/an/an/a

Non Stock Safeware Partsn/a Non Stock Safeware Partsn/a Non Stock Safeware Partsn/a Non Stock Safeware Parts

Renolit MX - Classic (Specials)


Non Stock Safeware Parts

Non Stock Safeware PartsNon Stock Safeware Parts


n/a

Page 2 of 2

Alpha Code

Numeric Code

RAL No.

RAL Description

Part No.

Description (as on pen)

Profile 22/Spectus

Swish SuffixSupplier/Range Foil DescriptionWarranty

(Years) Swatch No.

Nearest RAL Info* Touch Up PenHardwax Part No.

Covering Lacquer Part No.

Ambassador B AB 49107 AB 10 9.0049 107 - 101100Beck Brown L 49116 BB 10 49116 - 101100 8022 Black Brown 6054 Dark Brown 6154 6254Chocolate Brown 8875 CH 887505 CH 10 8875 05 - 116700 8022 Black BrownGale Grey GG 49122 GG 10 49122 - 101100 7016 Anthracite Grey 6062 Anthracite Grey 6162 6262Grey 7155 GY 715505 GY 10 7155 05 - 116700 7001 Silver GreyLight Grey 7251 LG 725105 LG 10 7251 05 - 116700 7035 Light GreyMacoré MC 3162002 MC 10 9.3162 002 - 116700Moss Green 6005 MS 600505 MG 10 6005 05 - 116700 6005 Moss GreenMountain Pine MP 3069041 CD 10 9.3069 041 - 116700Oak ST-G OG 3156003 OG 10 9.3156 003 - 116700Oregon Pine 4 OB 1192001 OB 10 9.1192 001 - 116700Quartz Grey 7039 QG 703905 QG 10 7039 05 - 116700Sapeli SP 2065021 SP 10 9.2065 021 - 116700Sherwood W SW 49201 SW 10 9.0049 201 - 101100 6069 Dark Oak 6169 6269Shogun AC S 49197 S 7.5 9.0049 197 - 101100 6066 Beech 6166 6266Shogun AD SD 49195 SD 7.5 9.0049 195 - 101100 6068 Shogun AD 6168 6268Shogun AF SF 49198 SF 7.5 9.0049 198 - 101100 6067 Shogun AF 6167 6267Stripe Douglas ST 3152009 ST 10 9.3152 009 - 116700Wine Red 3005 WR 300505 WR 10 3005 05 - 116700 3005 Wine RedBalmoral BM 46858 BM TBC 46858-100200Buckingham Grey BH 46871 BH TBC 46871-100200Cherry Blossom CY 3214008 CY 10 9.3214 008 - 119500Gale Grey Finesse GGS 49122F GGS 10 49122 - 801300 7016 Anthracite Grey 6062 Anthracite Grey 6162 6262Hazy Grey Finesse HGS 49124F HGS 10 49124 - 801300 7001 Silver Grey 6061 Grey 6161 6261Kensington Grey KG 46870 KG TBC 46870-100200Rustic Cherry RS 3214007 RS 10 9.3214 007 - 119500Siena PL SE 49254 SE 10 9.0049 254 - 114800Siena PN SN 49237 SN 10 9.0049 237 - 114800 6072 Siena PN 6172 6272Soft Cherry SC 3214009 SC 10 9.3214 009 - 119500Tabasco Teak TT 222004 TT 10 9.2222 004 - 119500Teresina XC TE 33220 TE 10 9.0033 220 - 114800Winchester XA WC 49240 WC 10 9.0049 240 - 114800Winchester XC WX 49252 WX 10 9.0049 252 - 114800Windsor WD 46857 WD TBC 46857-100200Wisconsin XD WS 33223 WS 10 9.0033 223 - 114800

Spec

ials



n/an/a Non Stock Safeware Partsn/a Non Stock Safeware Partsn/a Non Stock Safeware Parts


Renolit MX - Premier (Specials)



n/a Non Stock Safeware Partsn/an/an/an/a

Non Stock Safeware Partsn/a Non Stock Safeware Partsn/a Non Stock Safeware Partsn/a Non Stock Safeware Parts

Renolit MX - Classic (Specials)


Non Stock Safeware Parts

Non Stock Safeware PartsNon Stock Safeware Parts


n/a

Page 2 of 2

Profi

les

Profile 22 Foil Colours



PROFILE 22 FOIL COLOURS

Profiles

Signal Grey (smooth) RAL7004

Basalt Grey RAL7012

Hazy Grey RAL7001

Slate Grey RAL7015

Mahogany RAL8017

Rosewood RAL8017

Light Oak RAL8001

Rustic Oak 1 Dark Oak FL-F1

Swamp Oak ST-F

English OakWalnut V Black Brown RAL8022

Irish Oak Slate Grey (Finesse) RAL7015

Siena PRWhite RAL9010

AnTeakCream RAL9001

Anthracite Grey Smooth / White PVC-U (White Base)

Black Brown / Black Brown (Brown Base)

Anthracite Grey / Anthracite Grey

(Brown Base)

Black Brown / White PVC-U (White Base)

Anthracite Grey / White PVC-U (White Base)

Anthracite Grey Smooth /

Anthracite Grey Smooth

(Grey Base)

Cream / Cream

(Cream Base)

Rosewood / White PVC-U (White Base)

Rosewood / Rosewood

(Brown Base)

Light Oak / White PVC-U (White Base)

Light Oak / Light Oak (Tan Base)

Dark Red RAL3011

Brilliant Blue RAL5007

Steel Blue RAL5011

Dark Green RAL6009

Chartwell Green BS14C35

Agate Grey RAL7038

Anthracite Grey RAL7016

COLOUR CODES/ COLOUR MATCHThe colour match data is given in good faith.

Please note that RAL colour codes are the nearest match only and, therefore, not exact matches with the foil.

Natural Oak FL-G

White / White (White Base)

Anthracite Grey (smooth) RAL7016

Patio

Pro

files

& A

ncill

arie

s


Award Winning Windows & Doors to the Trade PATIO PROFILE AND ANCILLARIES

Profi

les

Patio Profiles


Award Winning Windows & Doors to the Trade PATIO PROFILES

Profiles

Patio

Thr

esho

lds


Award Winning Windows & Doors to the Trade PATIO THRESHOLDS


ASSEMBLY SECTION DRAWINGS OCTOBER 2016 16 TM-0002 14

In-Line Sliding Patio DoorAssembly Sections R and S

All information in this publication is provided for guidance only and is given in good faith. As it is company policy to conti ually improve products, methods and materials, change of specification may be from time to time without prior notice. This statment does not affect your statutory rights ©SBP LTD.

Dimensions in MMAll dimensions are nominal.DO NOT SCALE

2 PANE END SLIDER

3 PANE END SLIDER

3 PANE CTR. SLIDER

4 PANE SLIDEROXXO

XO

XOO

OO X

APPLICABLE TO

O X

OO X

XO O

O OXX

2 PANE END SLIDER

3 PANE END SLIDER

3 PANE CTR. SLIDER

4 PANE SLIDEROXXO

XO

XOO

OO X

APPLICABLE TO

O X

OO X

XO O

O OXX

S1224 - Low Threshold

28.0

16

1334 - Low ThresholdThermally Broken Option

28.0

16

Assembly Section S

Assembly Section R



In-Line Sliding Patio DoorAssembly Sections R and S



2 PANE END SLIDER

3 PANE END SLIDER

3 PANE CTR. SLIDER

4 PANE SLIDEROXXO

XO

XOO

OO X

APPLICABLE TO

O X

OO X

XO O

O OXX

2 PANE END SLIDER

3 PANE END SLIDER

3 PANE CTR. SLIDER

4 PANE SLIDEROXXO

XO

XOO

OO X

APPLICABLE TO

O X

OO X

XO O

O OXX

S1224 - Low Threshold

28.0

16

1334 - Low ThresholdThermally Broken Option

28.0

16

Assembly Section S

Assembly Section R

Profi

les

Patio Thresholds


Award Winning Windows & Doors to the Trade PATIO THRESHOLDS



In-Line Sliding Patio DoorVertical Sections



Vertical Sections

Midrail Sections

Low Aluminium Threshold

42.0

122.

0

42.0

122.

030

.0

16.0 28

.0

Detail Showing C150 - 150mm Cill S1224 - Low Threshold 1334 - Low Threshold Thermally Broken

Option

16.0 28

.0

115.

0

Profiles

Not weather tested, recommended for internal room dividers


Profi

les

General Information

General Information General Information General Information General Information General Information General Information General Information General Information General InformationGeneral Information General Information General Information General Information General Information General Information General Information General Information General Information

General Information General Information General Information General Information General Information General Information General Information General Information General Information
























General Information General Information General Information General Information General Information General Information General Information General Information General Information

Wel

d To

lera

nce

Gen

eral

Info

rmat

ion


Award Winning Windows & Doors to the Trade WELD TOLERANCE

Corner cleaning on sashes:

Depths of cleaning are between .50mm and .70mm Width of grooves are between 3.30mm and 3.60mm

Corner cleaning on outer frames:

Depths of grooves are between .50mm and .70mm Width of grooves are between 3.4mm and 3.6mm

Butt Welds:

We Use a Groove Gauge which we put over the weld then cut the weld sprue off, the depth of the gauge is .40mm so the cleaned weld should measure .40mm Depth.

Width of the cleaned weld is roughly 1.6mm – 1.8mm.

Butt Weld Area:

We have a display of profiles which the operators use as a guideline to compare their butt weld cleaning too. Width of the cleaned weld is roughly 1.6mm – 1.8mm.

Above is a sample of a Window on the shop floor which has been made.

The Machined Groove on this Window measures 3.18mm width Depth is .72mm

The Weld sprue part which has been manually cut off measures 1.5mm width along the bevelled edge and a depth of sprue cut measures .40mm.

Along the top face being the flat face the width of sprue cut measures 1.12mm and depth of sprue cut is .25mm.

Weld Tolerance

General Inform

ation


Award Winning Windows & Doors to the Trade WELD TOLERANCE

Reverse Butt Weld Seamless Reverse Butt Weld

Before After

Gen

eral

info

rmat

ion

Prod

uct T

ypes



GENERAL INFORMATIONPRODUCT TYPES

Gen

eral

Info

rmat

ion

General inform

ation Product Types




General Inform

ation

Gen

eral

info

rmat

ion

Prod

uct T

ypes




Gen

eral

Info

rmat

ion

Astragal

Bar

General inform

ation Product Types




General Inform

ation

Anat

omy

of a

win

dow


Award Winning Windows & Doors to the Trade ANATOMY OF A WINDOW

Gen

eral

Info

rmat

ion

Window hinge / Friction Stays

Anatomy of a w

indow



General Inform

ation

Shootbolt lock - fitted in the euro-groove of the sash

Anat

omy

of a

win

dow



Gen

eral

Info

rmat

ion

Shootbolt and espag locking keeps - fitted to the inside of the outerframe

ESPAG

Anatomy of a w

indow



General Inform

ation

Anat

omy

of a

Doo

r


Award Winning Windows & Doors to the Trade ANATOMY OF A DOOR

Gen

eral

Info

rmat

ion

(OR SASH)

Anatomy of a Patio D

oor (Inline Slider)



ANATOMY OF A PATIO DOOR (INLINE SLIDER)

General Inform

ation

Wha

t is

PVC?


Award Winning Windows & Doors to the Trade WHAT IS PVC?

Gen

eral

Info

rmat

ion

What is PVC?


Award Winning Windows & Doors to the Trade WHAT IS PVC?

General Inform

ation

Max

imum

& M

inim

um S

izes

Out

er F

ram

es



MAXIMUM & MINIMUM SIZESOUTER FRAMES

Gen

eral

Info

rmat

ion

Maxim

um & m

inimum

sizesMax

imum

& m

inim

um si

zes



MAXIMUM & MINIMUM SIZESSASHES

MINIMUM & MAXIMUM OUTER FRAME SIZES

MIN. FRAME SIZE (mm) MAX. FRAME SIZE (mm)

WIDTH WIDTH THGIEHTHGIEHOUTER FRAME

PROFILE REMARKSSTYLE

QS01QC01QS02QC02QS03QC03

2500 2500

3000 3000

50mm50mm60mm60mm70mm70mm

MINIMUM & MAXIMUM DOOR LEAF SIZES (Pro�le 22730, 22740, 70300, 70350)

MIN MAXLOCKING

TYPESTYLE

SINGLE DOOR

H

W

DOUBLE DOOR

H

WW

Safeware 8+

Safeware 8+

LEAF HEIGHT (mm)

SHOOTBOLT DETAIL

HANDLE HEIGHT (mm)

N/A

N/A

N/A

N/A

N/A

N/A

Bot SB

925

Top & Bot SB

925

Top & Bot SB

1045

Top & Bot SB

1045

457

457

919

919

*1700

*1700

1835

1835

1946

1946

**2210

**2210

MIN MAXMIN MINLEAF WIDTH (mm)

PROFILE 22 MAXIMUM & MINIMUM SIZE LIMITS

NOTE: Minimum width of side screen (70mm outer frame) with midrail is 316mm, midrail with letterplate is 454mm.

*NB: Door leaf height 1615 - 1704 supplied with no Shootbolt so a disclaimer is required

**NB Door leaf height 2216 - 2645 Top & bottom Shootbolts, 4 hinges supplied, and a disclaimer is required

NOTE: Maximium door leaf sizes for PAS24 doors are 919mm x 2151mm

220 350

350 220

}OR

DOOR LEAVES (Profile QS40, QC40, QS41, QC41)






2500 2500

3000 3000



MIN MAXLOCKING

TYPESTYLE

SINGLE DOOR

H

W

DOUBLE DOOR

H

WW

Safeware 8+

Safeware 8+

LEAF HEIGHT (mm)

SHOOTBOLT DETAIL

HANDLE HEIGHT (mm)

N/A

N/A

N/A

N/A

N/A

N/A

Bot SB

925

Top & Bot SB

925

Top & Bot SB

1045

Top & Bot SB

1045

***537

***537

919

919

*1700

*1700

1835

1835

1946

1946

**2210

**2210







220 350

350 220

}OR





FIXED LIGHT

W

H

4000 400022470(FC ONLY)

3500 3500

8801022810770107781070010

3000 3000

229907707070070

52mm59mm52mm59mm52mm

67mm

80mm


MIN MAXLOCKING

PART Nº - TYPESTYLE

SINGLE DOOR

H

W

DOUBLE DOOR

H

WW

9771 8+

9771 8+

LEAF HEIGHT (mm)

SHOOTBOLT DETAIL

HANDLE HEIGHT (mm)

N/A

N/A

N/A

N/A

N/A

N/A

Bot SB

925

Top & Bot SB

925

Top & Bot SB

1045

Top & Bot SB

1045

457

457

919

919

*1700

*1700

1835

1835

1946

1946

**2210

**2210







220 350

350 220

220 350

350 220

220 350

350 220

MAXIMUM & MINIMUM SASH SIZES

MIN. SASH SIZE (mm) MAX. SASH SIZE (mm)LOCKINGSTYLE

H

W

TBT MECHANISM

TBT frame widthmust not exceed

1.5 x height& sash weight

must not exceed130Kgs

H

W

491 1818SAC SHOOTBOLT

W

H

460 474 1490 2440

SAC SHOOTBOLT 320 491

W

H

GEARBOX ESPAG 250 491 1500 1500

NOTESThe maximum sash sizes are based on standard hardware, with standard double glazed 28mm sealed units. Wherthe additional weight will a ect the recommended maximum size. Ask your Customer Support Coordinator for further details.

WEIGHT CAPACITYMaximum height and width in certain circumstances may exceed the friction hinge weight capacity. Sash weights are monitored during order processing and if the maximum hinge weight capacity is exceeded, then wherever possible the hinge will be upgraded to carry the additional weight.

TOP HUNG

FULLY REVERSIBLE

TILT BEFORE TURN

SIDE HUNG


SIZES OUTER FRAME TO SASH TOP HUNG & SIDE HUNG

EVEN LEG OUTER FRAME TO VENT

OUTER FRAME SIZE DIMENSION X

50MM

60MM

70MM

TILT BEFORE TURN 70mm

20

30

40

43

Sashes over 1135mm height (24” Hinge) will

230mm ESPAG 8” HingeESPAG ONLY 300

1240 1240PAS 24 (MAX)

ESPAG ONLY

PAS 24 (MAX)

320 350

740 1410

PAS 24 (MAX) 917 1515

PAS 24 (MAX) 1235 1350

NOTE Long leg - 20mm = short leg

Yale hinges(Grorud)max sash

weight 60kg

REMARKS WIDTH HEIGHT WIDTH HEIGHT

16251038

4.1

DETAIL SHEETS

DESIGN CRITERIAdesaberasegapgniwollofehtnosliatedehT

around the overlaps and clearances shown below.



H

W

TBT MECHANISM




H

W

450 322 1625 1535SAC SHOOTBOLT

W

H

460 544 1490 2440


W

H

GEARBOX ESPAG 250 491 1500 1500



TOP HUNG

FULLY REVERSIBLE

TILT BEFORE TURN

SIDE HUNG





50MM

60MM

70MM


20

30

40

43


230mm ESPAG 8” HingeESPAG ONLY 320 320

1235 1235PAS 24 (MAX)

ESPAG ONLY

PAS 24 (MAX)

320 320

735 1335

PAS 24 (MAX) 917 1515

PAS 24 (MAX) 1235 1350



weight 60kg


16251035



H

W

TBT MECHANISM




H

W


W

H

460 544 1490 2440


W

H

GEARBOX ESPAG 250 491 1500 1500



TOP HUNG

FULLY REVERSIBLE

TILT BEFORE TURN

SIDE HUNG





50MM

60MM

70MM


20

30

40

43



1235 1235PAS 24 (MAX)

ESPAG ONLY

PAS 24 (MAX)

320 320

735 1335

PAS 24 (MAX) 917 1515

PAS 24 (MAX) 1235 1350



weight 60kg


16251035



H

W

TBT MECHANISM




H

W


W

H

460 544 1490 2440


W

H

GEARBOX ESPAG 250 491 1500 1500



TOP HUNG

FULLY REVERSIBLE

TILT BEFORE TURN

SIDE HUNG





50MM

60MM

70MM


20

30

40

43



1235 1235PAS 24 (MAX)

ESPAG ONLY

PAS 24 (MAX)

320 320

735 1335

PAS 24 (MAX) 917 1515

PAS 24 (MAX) 1235 1350



weight 60kg


16251035

Gen

eral

Info

rmat

ion G

eneral Information

CONCEALED

300

300 1540

Minimum width of fixed light with transom is 280mmMinimum Panel width to accomodate letterplate is 431mm wide

LW updated : Version 2 : 24/06/2019


GLAZING IN SMALL PANES (Critical Areas) BS6206The use of annealed (non-safety) glass is permitted in small panes. Small panes must have a maximum smaller dimension of 250mm and an area not exceeding 0.5m2 . Annealed glass in a small pane must not be less than 6mm thick .

Min Toughened GlassMinimum Toughening Size 210mm x 210mm (under IGU aspect Ratio)IGU Aspect Ratio = 8:1 The ratio of the longer side of a pane to its shorter side

***NB: Minimum door leaf width with Open Out Hold open arm is 537mm

Maxim

um & M

inimum

Sizes Sashes




General Inform

ationM

aximum

& minim

um sizesM

axim

um &

min

imum

size

s









2500 2500

3000 3000



MIN MAXLOCKING

TYPESTYLE

SINGLE DOOR

H

W

DOUBLE DOOR

H

WW

Safeware 8+

Safeware 8+

LEAF HEIGHT (mm)

SHOOTBOLT DETAIL

HANDLE HEIGHT (mm)

N/A

N/A

N/A

N/A

N/A

N/A

Bot SB

925

Top & Bot SB

925

Top & Bot SB

1045

Top & Bot SB

1045

457

457

919

919

*1700

*1700

1835

1835

1946

1946

**2210

**2210







220 350

350 220

}OR

DOOR LEAVES (Profile QS40, QC40, QS41, QC41)






2500 2500

3000 3000



MIN MAXLOCKING

TYPESTYLE

SINGLE DOOR

H

W

DOUBLE DOOR

H

WW

Safeware 8+

Safeware 8+

LEAF HEIGHT (mm)

SHOOTBOLT DETAIL

HANDLE HEIGHT (mm)

N/A

N/A

N/A

N/A

N/A

N/A

Bot SB

925

Top & Bot SB

925

Top & Bot SB

1045

Top & Bot SB

1045

***537

***537

919

919

*1700

*1700

1835

1835

1946

1946

**2210

**2210







220 350

350 220

}OR





FIXED LIGHT

W

H

4000 400022470(FC ONLY)

3500 3500

8801022810770107781070010

3000 3000

229907707070070

52mm59mm52mm59mm52mm

67mm

80mm


MIN MAXLOCKING

PART Nº - TYPESTYLE

SINGLE DOOR

H

W

DOUBLE DOOR

H

WW

9771 8+

9771 8+

LEAF HEIGHT (mm)

SHOOTBOLT DETAIL

HANDLE HEIGHT (mm)

N/A

N/A

N/A

N/A

N/A

N/A

Bot SB

925

Top & Bot SB

925

Top & Bot SB

1045

Top & Bot SB

1045

457

457

919

919

*1700

*1700

1835

1835

1946

1946

**2210

**2210







220 350

350 220

220 350

350 220

220 350

350 220



H

W

TBT MECHANISM




H

W

491 1818SAC SHOOTBOLT

W

H

460 474 1490 2440


W

H

GEARBOX ESPAG 250 491 1500 1500



TOP HUNG

FULLY REVERSIBLE

TILT BEFORE TURN

SIDE HUNG





50MM

60MM

70MM


20

30

40

43


230mm ESPAG 8” HingeESPAG ONLY 300

1240 1240PAS 24 (MAX)

ESPAG ONLY

PAS 24 (MAX)

320 350

740 1410

PAS 24 (MAX) 917 1515

PAS 24 (MAX) 1235 1350



weight 60kg


16251038

4.1

DETAIL SHEETS

DESIGN CRITERIAdesaberasegapgniwollofehtnosliatedehT

around the overlaps and clearances shown below.



H

W

TBT MECHANISM




H

W


W

H

460 544 1490 2440


W

H

GEARBOX ESPAG 250 491 1500 1500



TOP HUNG

FULLY REVERSIBLE

TILT BEFORE TURN

SIDE HUNG





50MM

60MM

70MM


20

30

40

43



1235 1235PAS 24 (MAX)

ESPAG ONLY

PAS 24 (MAX)

320 320

735 1335

PAS 24 (MAX) 917 1515

PAS 24 (MAX) 1235 1350



weight 60kg


16251035



H

W

TBT MECHANISM




H

W


W

H

460 544 1490 2440


W

H

GEARBOX ESPAG 250 491 1500 1500



TOP HUNG

FULLY REVERSIBLE

TILT BEFORE TURN

SIDE HUNG





50MM

60MM

70MM


20

30

40

43



1235 1235PAS 24 (MAX)

ESPAG ONLY

PAS 24 (MAX)

320 320

735 1335

PAS 24 (MAX) 917 1515

PAS 24 (MAX) 1235 1350



weight 60kg


16251035



H

W

TBT MECHANISM




H

W


W

H

460 544 1490 2440


W

H

GEARBOX ESPAG 250 491 1500 1500



TOP HUNG

FULLY REVERSIBLE

TILT BEFORE TURN

SIDE HUNG





50MM

60MM

70MM


20

30

40

43



1235 1235PAS 24 (MAX)

ESPAG ONLY

PAS 24 (MAX)

320 320

735 1335

PAS 24 (MAX) 917 1515

PAS 24 (MAX) 1235 1350



weight 60kg


16251035

Gen

eral

Info

rmat

ion G

eneral Information

CONCEALED

300

300 1540

Minimum width of fixed light with transom is 280mmMinimum Panel width to accomodate letterplate is 431mm wide

LW updated : Version 2 : 24/06/2019


GLAZING IN SMALL PANES (Critical Areas) BS6206The use of annealed (non-safety) glass is permitted in small panes. Small panes must have a maximum smaller dimension of 250mm and an area not exceeding 0.5m2 . Annealed glass in a small pane must not be less than 6mm thick .

Min Toughened GlassMinimum Toughening Size 210mm x 210mm (under IGU aspect Ratio)IGU Aspect Ratio = 8:1 The ratio of the longer side of a pane to its shorter side

***NB: Minimum door leaf width with Open Out Hold open arm is 537mm

Max

imum

& M

inim

um S

izes

Pat

io D

oors

Gen

eral

Info

rmat

ion

| Product Specification & Customer Support guide | 2019 | Version 1Page 20 | Emplas Glazed Trade Price List |201 | Issue 1

MA

XIM

UM

& M

INIM

UM

SIZ

ES

Re

�e

ctio

ns

On

Qu

ali

ty

IN-L

INE

SL

IDIN

G P

AT

IO D

OO

R

IN-LINE SLIDER

IN-LINE SLIDER

IN-LINE SLIDER

IN-LINE SLIDER

Maximum sash height must not exceed 2.5 x sash width

PAS24 Patio Doors are only available in a 2 pane design without a midrail or letterplate

STYLE

OUTER FRAME SIZES LEAF SIZES

MINIMUM MAXIMUMMINIMUM MAXIMUM

WIDTH HEIGHT WIDTH HEIGHT WIDTH HEIGHT WIDTH HEIGHT

REMARKS

MAXIMUM & MINIMUM SIZESPATIO DOORS


MAXIMUM & MINIMUM SIZESPATIO DOORS

Useful Inform

ationG

eneral Information



USEFUL INFORMATION

Page 22 | Emplas Glazed Trade Price List | Sep 2018 | Issue 3

USE

FUL

INFO

RMAT

ION

FO

R D

OO

RS &

TILT

BEF

ORE

TURN

WIN

DO

WS

Refle

ctio

ns O

n Q

ualit

y

DOOR HINGES SYSTEMEMPLAS

STANDARD OUTER FRAMEO/FRAME TO HINGE

Std 2D QS/QC Standard 70mm 14mm

Std 3D Flag QS/QC Optional 70mm 12mm

Composite 2D-C CD Std 67mm 40mm

Composite Stable ERA CDS Std 67mm 26mm

TILT BEFORE TURN

Tilt Before Turn face mounted QS/QS Std 70mm 22mm

USEFUL INFORMATION

DOOR THROW

To calculate the open in door throw from the inside of the outer frame to the sash long leg:

DOOR CLEAR OPENING

Calculations to allow access into buildings where specific clear widths are stated in Document M

Doors/Tilt Before Turn Hinge Details For Plaster Line

DOOR HINGE OVERALL FRAME WIDTH (OW)

SINGLE 2D OW - 48

3D FLAG OW - 31

DOUBLE MASTER 2D (OW/2) - 11

3D FLAG (OW/2) + 6

DOUBLE SLAVE (INCL FLMULLION 2D (OW/2) + 24

3D FLAG (OW/2) + 41

COMPOSITE SINGLE 2D-C (OW - 92

DOOR HINGE OVERALL FRAME WIDTH (OW)

SINGLE 2D OW - 160

3D FLAG OW - 174

DOUBLE 2D OW - 180

3D FLAG OW - 208

COMPOSITE SINGLE 2D-C OW - 170

Note: If required to account for the handles add 66mm per sash. Sizes may vary according to final adjustment of sashes and an allowance of + or - 5mm should be taken into account.

CLEAR OPENING HEIGHT - IN LINE Full Frame O/A H - 104mm - Low Thresh O/A H - 80mmMax Weight per sash 120 Kg

Min

imum

Doo

r Mul

lion

Wid

ths



MINIMUM DOOR MULLION WIDTHS

320mm is the minimum we can go to between mullions.

Gen

eral

Info

rmat

ion

This shows that the two metal plates can’t go any smaller than 320mm

Hurst Panel M

inimum

Maxim

um Sizes


General Inform

ation


HURST PANEL PANEL AND GLASS APERTURE DIMENSIONS

Alnwick Door Panels

Acacia Door Panels

Alnwick Solid

Alnwick One

Alnwick One Inverted

Acacia Solid Inverted

Acacia One Inverted

Minimum Cut510mm x 1455mm


Not available with solid MDF

1930

22

9

530

170

840

1

61

800

150 200 100 200 150

Hur

st P

anel

Min

imum

Max

imum

Siz

es




Gen

eral

Info

rmat

ion

Athens Door Panels

Althorpe Door Panels



Athens Solid

Athens Two

Althorpe Solid Oval Inverted

Althorpe One Inverted

Althorpe One Oval Inverted

1920

230

530

170

6

30

130

230

800

150 200 100 200 150

Glass made up of 2 units

Hurst Panel M

inimum

Maxim

um Sizes




General Inform

ation

Balmoral Door Panels

1929

1929

2090

1920

186

505

1

45

9

01

1

92

186

505

1

45

9

01

1

92

275

500

1

45

9

00

2

70

370

460

18

5

7

40

165

800 900 800800 150 500 150 325 250 325 170 460 170 150 500 150

Minimum Cut 550mm x 1595mm




Small Aperture

*

*Avaliable as Euro

*

Large Aperture (Classic)

Side Panel Slimline (Wenland)

Balmoral Solid

Balmoral One Small

Balmoral One Classic

Balmoral Two

Balmoral Two Classic

Balmoral One Slimline

Balmoral Two Slimline

Balmoral Side Solid

Balmoral One Classic Side

Balmoral Two Classic Side

Hur

st P

anel

Min

imum

Max

imum

Siz

es



HURST PANEL MINIMUM MAXIMUM SIZES

Gen

eral

Info

rmat

ion

Berlin Door Panels

Blenheim Door Panels

Berlin Solid

Berlin One

Berlin Solid Side

Berlin One Side




1920

105

100

0

13

0

5

60

1

25

800 162 188 100 188 162

Blenheim Solid

Blenheim One

Hurst Panel M

inimum

Maxim

um Sizes




General Inform

ation

Bruges Door Panels

Cambridge Door Panels

Bruges Solid

Bruges Two

Bruges Eight

Bruges Solid Side

Bruges One Side

Bruges Four Side




Please Note - One Piece Sealed Glass Unit Not Individual Pieces

1920

175

570

1

65

840

170

800115 570 115

Cambridge Georgian Bow Fronted

Hur

st P

anel

Min

imum

Max

imum

Siz

es




Gen

eral

Info

rmat

ion

Canterbury Door Panels

Canton Door Panels

1920

2090

165

200

1

50

1

240

165

245

200

1

50

1

240

255

800 900

150 500 150 350 200 350




Canterbury Solid

Canterbury One

Canterbury Solid Side

Canterbury One Side

Canton Solid

Canton One

*Available as Euro

Please Note - This Panel Must Be Reinforced

*

Hurst Panel M

inimum

Maxim

um Sizes




General Inform

ation

Chatsworth Door Panels

Frankfurt Door Panels


1920

94

0

110

22

0

425

225

800 227.5 345 227.5

Chatsworth Solid

Chatsworth One

Please Note - This Panel Is Not Available With Solid MDF Reinforcing

Frankfurt Solid

Frankfurt One

Frankfurt Solid Side

Frankfurt One Side


Minimum Cut 300mm x 1703

Hur

st P

anel

Min

imum

Max

imum

Siz

es




Gen

eral

Info

rmat

ion

Hamburg Door Panels

Hamburg Solid

Hamburg One


2100

12

47

538

315

900 450 450

538

Please Note - This Panel Is Not Available With Solid MDF Reinforcing

Harewood Door Panels

1930

140

995

150

475

17

0

800 162 188 100 188 162

Harewood Solid

Harewood One


Hurst Panel M

inimum

Maxim

um Sizes




General Inform

ation

Highgrove Door Panels

Kensington Door Panels





Highgrove Solid

Highgrove One

Highgrove Two

Highgrove Solid Side

Highgrove One Side

Kensington Solid

Kensington Two

Kensington Four

Kensington Solid Side

Kensington One Side

Kensington Two Side

1920

2090

220

530

170

8

40

160

220

530

170

8

40

160

800 900 150 200 100 200 150 350 200 350

*

Available Inverted except Sides and Euro

*Available as Euro

Hur

st P

anel

Min

imum

Max

imum

Siz

es




Gen

eral

Info

rmat

ion

Lyon Door Panels

Lyon Solid

Lyon One

Lyon Solid Side

Lyon One Side



Madrid Door Panels

2095

2090

250

2

00

15

0

1245

250

250

2

05

15

0

1240

250

900 900 200 500 200 350 200 350



Madrid Solid

Madrid Two

Madrid Solid Side

Madrid One Side

Hurst Panel M

inimum

Maxim

um Sizes




General Inform

ation

Malaga Door Panels

2100

438

189

70

189

7

0 18

9 7

0 1

89 7

0 1

89

43

7

900150 189 561


Malaga Solid

Malaga Five

Milan Door Panels



Milan Solid

Milan One

Milan Solid Side

Milan One Side


Hur

st P

anel

Min

imum

Max

imum

Siz

es




Gen

eral

Info

rmat

ion

Modern Door Panels

Modern Door Panels

E5013

E510121

00

373.

5

371

12

0

37

1

1

20

371

3

73.5

900 264.5 371 264.5

E5034

E5123

E5051

E5082

E5162

E5113

2100

2100

2100

448

226

100

226

1

00 2

26

100

22

6

448

2

30

1

640

230

900 900 900 337 226 337 270 355 270 258 384 258

3

05

6

52

18

6

65

2

3

05









2100

900 149 526 225

6

76

748

6

76

2100

900 237 186 54 186 237

3

62

1

231

5

07

2100

900 202 496 202

47

0

276

14

3

320

14

0

490

25

0

2100

900 332.5 235 332.5

28

0

1

540

280

Hurst Panel M

inimum

Maxim

um Sizes




General Inform

ation

E507121

00

1

412

47

6

212

900 212 476 212

E5131 E5141 E5171

2100

2100

2100

1382

498

220

149

3

392

215

900 900 900 201 498 201 283 392 283 225 410 225

640

82

0

6

40






Munich Door Panels

Munich Solid

Munich One

Munich Two

Modern Door Panels

Modern Panels Not Available Without Trims

Hur

st P

anel

Min

imum

Max

imum

Siz

es




Gen

eral

Info

rmat

ion

Oval Door Panel


2100

320

480

95

89

5

3

10

900 212 476 212

Oval One

Oxford Door Panels


*Available as Euro1920

230

53

5

16

5

7

60

230

800 150 200 100 200 150

Oxford Solid

Oxford One

*

Hurst Panel M

inimum

Maxim

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Reims Door Panels



Reims Solid

Reims One

Reims Solid Side

Reims One Side

Richmond Door Panels

Richmond Solid

Richmond One


1920

250

3

30

1

30

1

045

16

5

800 150 500 150

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Min

imum

Max

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Siz

es




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Rockingham Door Panels

Rome Door Panels

Rockingham Solid

Rockingham One

Rome Solid

Rome One


*Available as Euro


273

1920

22

5

3

00

170

1000

225

800 150 500 150

*

Hurst Panel M

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Maxim

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Sandringham Door Panels

Sandringham Solid

Sandringham One

Sandringham Three

Sandringham Five

Sandringham Solid Side

Sandringham One Side

Sandringham Two Side

Sandringham Three Side

1920

185

53

0

16

0

530

1

25

240

1

50

800150 200 100 200 150

2090

270

53

0

16

0

530

1

25

240

2

35

900 350 200 350



*Available as Euro

*

Seville Door Panels

2090

2

49

400

1

74

104

2

225

900172.5 555 172.5


Seville Solid

Seville One

Please Note - This Panel Must Be Reinforced




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Max

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n


Sofia Door Panels

2100

200

13

0 1

20

1

200

12

0 13

0 2

00

900 200 500 200


Sofia Solid

Sofia One

Turin Door Panels

Turin Solid

Turin One

Turin Two

2090

277

13

50

500

2

40

900 335 230 335




Hurst Panel M

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Maxim

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General Inform

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Versailles Door Panels



Versailles Solid

Versailles One

Versailles Soild Side

Versailles One Side

Vienna Door Panels


Minimum Height Available With A Letter Plate 1825mm

Vienna Solid

Vienna Two

2090

202

380

4

5

1

697

45

31

5

201

900 49 335 132 335 49



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Windsor Door Panels

1920

2

20

530

1

60

53

0

12

0 2

00

160

800 150 200 100 200 150

900 350 200 350

2090

2

75

530

16

0

53

0

1

20

200

2

75 Windsor Solid

Windsor Two

Windsor Four

Windsor Six

Windsor Solid Side

Windsor One Side

Windsor Two Side

Windsor Three Side

Available Inverted except Sides and Euro

*Available as Euro



*

Elizabethan


420

100 200 110

800

205

390

2

05

Winchester

Manor Cathedral




790

270 250 270

900

200

500

2

00

Quarter Panels

790 420

295 200 295130 160 130

900

900

1

85

530

185

200

500

200



Expansion of PVC-UG

eneral Information



EXPANSION OF PVC-U

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Award Winning Windows & Doors to the Trade GLOSSARYCategory Term Description

Accessory ANTI-SHIFT BLOCK An injection moulded plastic part that clips into the rebate of the frame that acts against the action of the locking mechanism.

Accessory BRICK TIE A wire or moulded component that retains a cavity closer between the brick courses.

Accessory BRUSH SEAL A.k.a woolpile seal. Used in situations where the interface frame slides. Typically patio door sashes.

Accessory BUMP STOP Fitted to patio doors to cushion the opening motion of the sliding sash when it is fully open.

Accessory CILL BLOCK Block placed in the cill to transfer the load through the cill on load bearing bays/conser-vatories.

Accessory CILL JOINTER An injection moulded plastic part that enables cills to be mechanically joined-available as both in line and angled.

Accessory CORNER CLEAT Normally a 90 degree shaped component that joins two frame members at 90 Degrees forming a frame.

Accessory COUPLING STUD Threaded bars at preset sizes along with nuts to solidly join coupled frames together.

Accessory DRAINAGE COVER Plastic moulded part that covers drainage slot.

Accessory DRIP BAR NIPPLES Profiled screws that fasten the drip bar to the window or door frame.

Accessory END CAP Moulded cap that fits into the cut end of a profile to close and tidy it up. E.g. cill end cap, drip bar end cap.

Accessory END CLEAT Bracket that fits into the cut end of a horizontal profile that attaches it to a vertical profile to form a frame.

Accessory FINIAL Decorative lineal feature that gives strength to the main central spar of a victorian con-servatory.

Accessory FIXING CLEAT A metal bracket that clips into the back of a window/door frame to retain the frame within the reveal-alternative to fixing through the frame.

Accessory FLOATING MULLION END CAP Plastic injection moulded end cap that closes, seals, and tidies the end of the floating mullion profile.

Accessory INTERLOCK (1) 2 part wedge system designed to pull the window in between the hinges.

Accessory PRESSURE PLATE Refers to curtain walling system: aluminium extruded section that retains the window frame.

Accessory RUN UP BLOCK An injection moulded plastic part that clips into the rebate of the frame that acts as a skid assisting the sash to close.

Accessory SLOT VENTILATOR Ventilator that fits in a frame member or add-on frame profile over a window-aka trim vent, trickle vent.

Accessory SNAPPER A serrated (sharp) clip that is fixed to the outer edge of a window frame that is designed to hold the window within a cavity closer.

Accessory SPLAY BAY KIT Load bearing bay (inc. Jack) system, for supporting roof structures above splay bay windows.

Accessory SQUARE BAY KIT Load bearing bay system, for supporting roof structures above square bay windows.

Accessory SURFACE REPAIR KIT Box containing waxes and a gas iron for repairing surface scratches on pvc-u window frames.

Accessory SWEPT HEAD WINDOW Aka tudor arch or cottage style window. An feature is created in the inset of the window by adding curved inserts.

Accessory THRESHOLD TRIM Aluminium trim shaped to suit the various outer frames-designed to protect the thresh-old from damage.

Accessory TRICKLE VENT Ventilator that fits in a frame member or add-on frame profile over a window-aka trim vent, slot ventilator.

Accessory TRIM VENT Ventilator that fits in a frame member or add-on frame profile over a window-aka trickle vent, slot ventilator.

Accessory TUDOR ARCH See swept head window.

Accessory VICTORIAN ARCHED HEAD Refer to swept head window.

Accessory WOOLPILE Used in situations where the interface frame slides. Typically patio door sashes. Aka brush seal.

Accreditiations ACCREDITATIONS Industry quality standards achieved by the window or door system.

Accreditiations B.B.A. British board of agrement-organisation that assesses and certifies products and manu-facturing of said products.

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Award Winning Windows & Doors to the Trade GLOSSARYAccreditiations B.F.R.C. British fenestration rating council-body that accredits window thermal performance-

refer W.E.R.S.

Accreditiations BPF British Plastic Federation - Trade association for the UK plastics industry.

Accreditiations BS British Standard, see kitemark.

Accreditiations BS 6262 British Standard: code of practice for glazing for buildings.

Accreditiations BS 6375 British Standard for performance of windows and doors. Includes Part 1: Classification for weathertightness and guidance on selection and specification & Part 2: performance of windows. Specification for operation and strength characteristics

Accreditiations BS 6399 British Standard for loading for buildings. Includes Part 1: Code of practice for dead and imposed loads, Part 2: Code of practice for wind loads & Part 3: code of practice for imposed roof loads

Accreditiations BS 7412 British Standard (kitemark) for for pvc-u white windows.

Accreditiations BS 7950 British Standard (kitemark) for enhanced security of pvc-u white windows in domestic situations. (Obsolete)

Accreditiations BS 8213 British Standard for windows, doors and rooflights. Includes Part 1: Design for safety in use and during cleaning of windows & Part 4: Code of practice for the survey and installa-tion of windows and external doorsets.

Accreditiations BS EN 12608 British Standard (kitemark) for pvc-u white window and door profiles.

Accreditiations BS EN ISO 14001 Environmental management system.

Accreditiations BS EN ISO 18001 Health & Safety management system.

Accreditiations BS EN ISO 9001 Quality management system.

Accreditiations BSI British standards institute-government authority that sets manufacturing standards for industry.

Accreditiations BSI REGISTERED FIRM SCHEME Scheme to a standard (e.g. BSI EN ISO 9000:2000),that continually surveys and assesses the design,development, manufacture and supply of products.

Accreditiations GGF Glass and glazing federation-trade association for glass suppliers, manufacturers and fitters.

Accreditiations KITEMARK Official mark indicating approval by the british standards institution; more generally, any mark of quality assurance.

Accreditiations MACDATA Materials components developing and testing association- used for testing windows and doors.

Accreditiations PAS Product assessment scheme. See PAS 23 & PAS 24.

Accreditiations PAS23 British standard (kitemark) for operational and weather performance specification of pvc-u doors. (Obsolete)

Accreditiations PAS24 British standard (kitemark) for security performance specification of pvc-u doors.

Accreditiations QUALITY ACCREDITATION Standard that is set by and authorised body (BSI, BBA, etc). Periodically monitored and policed by that body.

Accreditiations SECURED BY DESIGN The organisation that has been created by the association of police officers (ACPO) to set standards of security within the construction industry.

Attribute BEAD GROOVE Detail that glazing bead clips into.

Attribute BUBBLEX Gasket with extended fin that is formed on the frame during the extrusion process aka P.A.G or T.P.E. gasket. (Obsolete)

Attribute BUBBLEXTRA Gasket that is formed on the frame during the extrusion process aka P.A.G or T.P.E. gasket. (Obsolete)

Attribute CHAMBER The hollow portion of the frame profile created by webs.

Attribute DRAINAGE GROOVE Detail designed into the profile to aid the escape of water.

Attribute EUROGROOVE Detail on window sash or door leaf profile that houses the lock.

Attribute EXTERNAL WALL (PROFILE) Outer wall of the frame profile.

Attribute FRAME REBATE The recess in a frame that houses the glass or sash.

Attribute GASKET A rubber seal that fills the gap between the frame and the glass and the opening sash and outer frame.

Attribute GASKET GROOVE A detail within the profile that the gasket fits into longitudinally.

Attribute GLAZING REBATE The recess in a frame that houses the glass.

Attribute OVOLO Traditional decorative shape used window frame design-convex bulbous shape-typically bead.

Attribute PROFILE DEPTH Dimension denoting depth of the window typically 60mm or 70mm.

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Attribute PROFILE WIDTH Dimension denoting width of the window. Typically 52mm, 59mm, 67mm, or 80mm for outer frame profiles.

Attribute PUTTY LINE Traditional bevelled shape used window frame design-flat- typically bead shape.

Attribute Q-LON Heavy duty, high performance weather seal with a foam core wrapped in a plastic coat-ing.

Attribute REBATE The recess in a frame that houses the glass or sash.

Attribute REINFORCEMENT CHAMBER Main chamber usually central to house reinforcement.

Attribute RIG Rolled in gasket-gasket that is rolled in

Attribute ROLLED ON GASKET Gasket that is rolled in-usually a temporary measure.

Attribute SASH REBATE The recess in a sash that houses the glass.

Attribute SCOTIA Traditional decorative shape used window frame design-concave 's' curve- typically bead shape.

Attribute WEATHER SEAL A rubber seal that fills the gap between the opening sash and outer frame.

Building DORMER WINDOW A window that elevates from the roof line of a building.normally self contained.

Building DPC Damp proof course-moisture membrane to prevent water ingress.

Building DWARF WALL A low wall typically of 800-900mm high, that normally supports the facades of a conser-vatory.

Building EDWARDIAN CONSERVATORY Square shape conservatory, with an angled gable.

Building EXTERNAL WALL Outer wall of the building.

Building LEAN TO CONSERVATORY Normally square or rectangular in plan view. Angled flat roof that leans against a main wall of an adjoining bulding.

Building PORTAL FRAME A steel skeletal structure constructed to retain facades and roofing panels. Recommend-ed in conservatory construction of 35m² or more.

Building REVEAL Aka window reveal or window aperture: the recess in which a window is fitted.

Building VICTORIAN CONSERVATORY Traditional bay or angular multi faceted conservatory with central spar carrying a finial.

Environmental MINIMUM LIFE CYCLE The term used in sustainability where the usability of a recyled product can be repeated over a period of time

Environmental P.C.W Post consumer waste: recycled pvcu from a secondary source.

Environmental SUSTAINABILITY Efficient use of resources- human, natural or energy.

Environmental 'U' Value This is the Thermal Trasmittance value through the whole window.

Environmental W.E.R. Window energy ratings: refer also 'U' value. Classed by 'A+'-'A'-'B'-'C', 'A+' is the most ef-ficient, 'C' is the least efficient and is the minimum requirement for Building Regulations. Windows can now be classified with an energy rating.

Fabrication BUTT-WELD Where two frame members are joined together in line.

Fabrication CORNER CLEANING Process of cleaning the weld sprue from the corner of a frame.

Fabrication COVER The amount of overlap that is provided by a window sash or door leaf when it is closed onto the interfacing frame.

Fabrication CROPPING Cutting off in a single motion.

Fabrication CUTTING Method of cutting is normally sawing.

Fabrication DEDUCTIONS The calculations required to provide window manufacturing sizes.

Fabrication DRAINAGE Allowance for rain ingress to externally escape out of the window.

Fabrication DRAINAGE SLOT A elongated hole, placed to allow the escape of rainwater.

Fabrication GEORGIAN GRID A template that is used to plan the spacing of georgian bars to create a georgian effect window.

Fabrication GEORGIAN SCAN A template that is used to plan the spacing of georgian bars to create a georgian effect window.

Fabrication GROOVING Aka shadow grooving: the 0.4mm to 0.7mm feature groove that is left when the welded joints are cleaned.

Fabrication KNIFED JOINT The feature seam that is left when the welded joints are cleaned: standard specification on foiled windows.

Fabrication MECHANICAL JOINT A frame joint that is not welded but screwed together (normally requires a tie bar).

Fabrication OVERLAP See cover-the amount of overlap that is provided by a window sash or door leaf when it is closed onto the interfacing frame.

Fabrication PRESSURE EQUALISATION Method of relieving air pressure within a frame system to allow rainwater to drain away. Usually required in areas susceptible to extreme weather conditions.

Award Winning Windows & Doors to the Trade GLOSSARY

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Fabrication RBW Reverse butt weld-the process by which an internally beaded window is manufactured where a frame profile is cut and one half is reversed through 180 degrees to orientate the frame rebate so the bead is always on the inside.

Fabrication REVERSE BUTT WELD The process by which an internally beaded window is manufactured where a frame profile is cut and one half is reversed through 180 Degrees to orientate the frame rebate so the bead is always on the inside.

Fabrication ROUTING The process by which drain slots, and housings for hardware are produced in window and door frames. Usually a 5mm diameter cutter rotating at high speed.

Fabrication SHADOW GROOVE The decorative groove normally 0.7mm deep that is left when the sprue is cleaned from the welded mitre joint of the window frame.

Fabrication WELDING Process of joining two profiles together using hot fusion.

Fabrication WINDOW BREAKDOWNS Dimensions that are used to calculate the manufacturing sizes of window frames.

Fastener COUNTERSUNK HEAD (CSK) Tapered head screw providing a flush surface.

Fastener FASTENER Screw or fixing.

Fastener PAN HEAD Flat head screw used in window fabrication.

Fastener SELF TAPPING SCREW Screw or fastener used in window fabrication-used for fixing into PVC-U.

Fastener SPOON POINT SCREW Screw or fastener used in window fabrication-used for fixing into PVC-U.

Fastener TEKS POINT SCREW Screw or fastener used in window fabrication-used for fixing into steel.

Foil AGATE GREY Grey foil available to order via the Foilexpress service

Foil ANTEAK Woodgrain foil available to order via the Foilexpress service

Foil ANTHRACITE GREY Dark Grey foil available to order via the Foilexpress service

Foil ANTHRACITE GREY SMOOTH Flat Dark Grey foil available to order via the Foilexpress service

Foil BASULT GREY Grey foil available to order via the Foilexpress service

Foil BLACK BROWN Dark Brown foil available to order via the Foilexpress service

Foil BLACK CHERRY Common dark woodgrain foil design (renolit: black cherry)-aka:rosewood (new)

Foil BRILLIANT BLUE Light Blue foil available to order via the Foilexpress service

Foil BROWN BASE Dark brown frame profile-that is the base for rosewood.

Foil CHARTWELL GREEN Heritage Green foil available to order via the Foilexpress service

Foil CREAM FOIL Cream Woodgrain foil available to order via the Foilexpress service

Foil DARK GREEN Dark Green foil available to order via the Foilexpress service

Foil DARK OAK FL-F1 Dark Woodgrain foil available to order via the Foilexpress service

Foil DARK RED Dark Red foil available to order via the Foilexpress service

Foil DEKOR Profile that is foiled on a drown base (some exceptions).

Foil ENGLISH OAK Mid Woodgrain foil available to order via the Foilexpress service

Foil FOIL An acrylic covering that is used to give windows a mock timber or coloured appearance.

Foil FOILED ON WHITE Profile that is only foiled on one side.

Foil FOILEXPRESS Special foiling service that offered a full range of colours and special woodgrains.

Foil GOLDEN OAK Common light woodgrain foil design (renolit: golden oak)-aka:light oak

Foil HAZY GREY Light Grey foil available to order via the Foilexpress service

Foil IRISH OAK Light Woodgrain foil available to order via the Foilexpress service

Foil LIGHT OAK Common light woodgrain foil design (renolit: golden oak)

Foil LIGHT OAK ON WHITE Profile that is foiled light oak on the outside with white on the inside.

Foil MAHOGANY (NEW) Common dark woodgrain foil design with a lineal pattern (renolit: mahogany).

Foil MAHOGANY ON WHITE Profile that is foiled mahogany on the outside with white on the inside.

Foil NATURAL OAK FL-G Light Woodgrain foil available to order via the Foilexpress service

Foil ON WHITE Profile that is only foiled on one side.

Foil ROSEWOOD (NEW) Common dark woodgrain foil design with a natural grain pattern (renolit: black cherry).

Foil ROSEWOOD ON WHITE Profile that is foiled rosewood on the outside with white on the inside.

Foil RUSTIC OAK 1 Dark Woodgrain foil available to order via the Foilexpress service

Foil SIENA PR Woodgrain foil available to order via the Foilexpress service

Foil SIGNAL GREY SMOOTH Flat Grey foil available to order via the Foilexpress service

Foil SLATE GREY Mid Grey foil available to order via the Foilexpress service


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Foil SLATE GREY FINESSE Flat Mid Grey foil available to order via the Foilexpress service

Foil STEEL BLUE Dark Blue foil available to order via the Foilexpress service

Foil SWAMP OAK ST-F Dark Woodgrain foil available to order via the Foilexpress service

Foil TAN BASE Light brown frame profile-that is the base for light oak.

Foil WALNUT V Dark Woodgrain foil available to order via the Foilexpress service

Foil WHITE BASE White frame profile-that is the base for all foiled on white profiles & the foilexpress service.

Foil WHITE FOIL White Woodgrain foil available to order via the Foilexpress service

Glazing ARGON GAS Gas that is used in sealed glass units to improve the thermal resistance, argon is a better insulator than air.

Glazing FLOAT GLASS Standard glass sheet-manufactured by floating molten glass on a bed of molten tin.

Glazing GLASS DEDUCTION Aka glass sizes or calculations- refer to deduction: calculation to determine glass sizes.

Glazing GLASS PACKING Method of supporting the glass unit within the frame to enable correct functioning of the window or door.

Glazing GLASS SEALED UNIT Aka sealed unit /insulated sealed unit: glass panel comprising of two or three plies of glass supplied in various thicknesses.

Glazing GLAZING BRIDGE A primary shim or packer that is inserted into the rebate of the window frame that sup-ports the glass and allows drainage.

Glazing GLAZING CASSETTE Refers to the glazing method of glass retention within a composite door leaf.

Glazing GLAZING CLIP A security device that is used to retain the glass on externally glazed windows.

Glazing GLAZING PACKER Aka packer. Offered in a range of thicknesses. The glazing packer is a secondary shim that is inserted between the glazing bridge and glass.

Glazing GLAZING PADDLE A tool that is used to lever up the glass to allow insertion of glazing packers.

Glazing HARD COAT Thermal coating applied to the glass to improve the heat loss-not as good as soft coat but more user friendly.

Glazing IGU Insulated glass unit: refer glass sealed unit.

Glazing K GLASS Pilkington hard coat low emissivity glass-also general term for low emissivity glass.

Glazing LAMINATED GLASS Glass containing a plastic membrane to give it strength and security.

Glazing LOW E Refers to insulated sealed glass units (IGU). Low emissivity is a property of low 'E' glass where heat loss is minimized.

Glazing LOW E GLASS Refers to insulated sealed glass units (IGU). Low emissivity is a property of low 'E' glass where heat loss is minimized.

Glazing LOW EMISSIVITY Refers to insulated sealed glass units (IGU). Low emissivity is a property of low 'E' glass where heat loss is minimized.

Glazing LOW IRON Special glass to improve heat loss.

Glazing POLY CARBONATE SHEET Used mainly in conservatory roofs, clear translucent lightweight webbed panel offered in various thicknesses from 16mm.

Glazing SECURI-CLIP A security device that is used to retain the glass on externally glazed windows.

Glazing SOFT COAT Thermal coating applied to the glass to improve the heat loss-better that hard coat but not as user friendly.

Glazing SPACER BAR Refers to the bar (metal or otherwise) that spaces the two or three panes of glass in a double or triple glaze unit.

Glazing TOUGHENED GLASS Glass that is hardened by the application of heat. Aka safety glass.

Glazing WARM EDGE Special spacer bar to improve heat loss.

Hardware AUSTENITIC HINGES Low ferritic grade stainless steel hinges that have high corrosion resistance.

Hardware BACK PLATE The drive plate that is situated behing the face plate of a window or door lock.

Hardware BACK STAY Refers to tilt-turn hardware: gearing rod on the hinged side of the sash.

Hardware BACKSET The datum measurement from the spindle centre of a lock to the underside of the face plate.

Hardware BOTTOM STAY Refers to tilt-turn hardware: gearing rod on the bottom handle side of the sash.

Hardware BUMPING Method of breaking in to a door lock cylinder.

Hardware BUTT-HINGE Normally a door hinge that seats on the edge of the door leaf.

Hardware COCKSPUR HANDLE Simple window handle with spur that closes against a striker on the frame.

Hardware CONCEALED TBT Refers to tilt-turn hardware where the hinges are concealed.


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Hardware DEADBOLT A projection operated normally operated by a key that locks solid and locates in a keep.

Hardware DOGBOLT A projection normally on the hinge stile of a door that projects into the jamb.

Hardware DOOR CLOSER Device that automatically closers an open door.

Hardware DRIVER Refers to tilt-turn hardware: rod that houses the drive gear and handle.

Hardware EASY CLEAN HINGE This component allows the window sash to be slid into a position where the outer glass surface can be cleaned see egress hinge.

Hardware EGRESS HINGE A window hinge (friction stay), that is designed to open to 80-90 Degrees to allow escape in the event of a fire.

Hardware ESCUTCHEON A cover plate, that normally tidies up or closes an aperture.

Hardware ESPAGNOLETTE Window locking system that either uses rollers or fixed mushroom bolts.

Hardware EURO CYLINDER Keyhole shaped profile cylinder that inserts into the door lock.

Hardware FACE FIXED TBT Refers to tilt-turn hardware where the hinges are face fixed.

Hardware FACE PLATE The strip of metal that forms the main construction of a window or door lock.

Hardware FAVORIT Refers to tilt-turn hardware: brand of gearing. (Obsolete)

Hardware FINGERBOLT Manual device for locking the slave sash of a set of french doors.

Hardware FLAG HINGE Door hinge where the part that connects the leaf laps across the hinge jamb (shaped like a flag).

Hardware FRICTION HINGE This component allows the window sash to be opened at fixed positions up to angles of 90 Degrees aka friction stay, window hinge.

Hardware FRICTION STAY This component allows the window sash to be opened at fixed positions up to angles of 90 Degrees aka friction hinge, window hinge.

Hardware GRORUD TOP SWING GEAR Refers to hardware for fully reversible windows designed and manufactured by grorud.

Hardware HARDWARE Generally components that are not extruded, but are three dimensional metal or plastic components. Eg:handles/ hinges/locks/fasteners/packers.

Hardware HOLD OPEN ARM Device the resticts the opening of a door sash to 90 Degrees also acts to keep the door open by way of friction.

Hardware HOOK LOCK Door lock with hook shaped bolts refers to patio door lock and residential door locks.

Hardware HORIZONTAL PIVOT WINDOW GEARING Hinges and lock hardware for horizontal pivot window.

Hardware KEEP Hardware component that is used in relationship to the lock-retains the bolts/rollers or mushrooms aka striker.

Hardware KEYED ALIKE Ensures that one key will fit a number of locks-usually supplied in pairs for use on french doors but can be made to any number usually for commercial buildings.

Hardware LATCH A projection that automatically engages when a door is shut.

Hardware LETTER PLATE Hardware furniture component used on doors.

Hardware LEVER LEVER HANDLE Door handle typically used on back doors. The lever is on the outside as well as the inside and allows the door to be opened from the outside.

Hardware LEVER PAD HANDLE Door handle typically used on front doors. The pad is on the outside and allows the door to be dead locked on the mortice.

Hardware LOCK Hardware component used to secure the opening parts of windows and doors-see also: espagnolette/cockspur/shootbolt.

Hardware LOCK CASE Main (central) part of door lock that houses the gears/cam followers,driver and profile cylinder.

Hardware LOCK CASE DEPTH The height of the lock case body from the underside surface of the face plate.

Hardware MASTER KEYED Ensures that one master key can be used to open locks as well as the standard key-usual-ly in sheltered accomodation etc.

Hardware ONE PIECE KEEP Refers to a door lock component - all the keep pockets and strikers are on one rail, as opposed to individual items.

Hardware PANIC BAR Quick release locking system normally used on fire doors.

Hardware PIVOT HINGE Die cast hinge usually round in shape: typical suppliers are caldwell/sobinco or mila.

Hardware PN TOP SWING GEAR Refers to hardware for fully reversible windows designed and manufactured by pn (peder neilsen).

Hardware PROFILE CYLINDER Key cylinder used in door locks.

Hardware PROFILE CYLINDER (DEPTH) SIZE Measurement from the face of the cylinder to the centre of the cam to the face of the cylinder e.g. typically 50/50 (Optima)

Hardware RESTRICTOR Safety device restricting its opening to a maximum of 100mm.


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Hardware RESTRICTOR HINGE (STAY) Friction stay with an inbuilt safety device restricting its opening to a maximum of 100mm.

Hardware ROLLER CAMS Round components situated on the face plate of a window or door lock. Provide locking and sealing of the window sash or door leaf.

Hardware ROLLER KEEP Refers to tilt-turn hardware: keep that houses the driver cams, scissor stay cams,back stay cams and bottom stay cams.

Hardware SCISSOR STAY Refers to tilt-turn hardware: rod situated at the top of the sash that provides tilt mode.

Hardware SECURITY HINGE (STAY) High security friction stay.

Hardware SHOOTBOLT Part of a lock that moves in a linear motion that is retained within a keep.

Hardware SPILKA TOP SWING GEAR Refers to hardware for fully reversible windows designed and manufactured by Spilka.

Hardware SPINDLE Shaft that connects the handle that drives the lock normally 7mm square for windows and 8mm for door locks.

Hardware STAY HINGE Refers to tilt-turn hardware: the stay hinge connects to the scissor stay at the top hinge side of the sash.

Hardware STAYMATE High security device that is fitted adjacent to the standard friction hinge to attain high security.

Hardware STRIKER Hardware component that is used in relationship to the lock-retains the bolts/rollers or mushrooms aka keep.

Hardware SWITCH BARRIER Refers to tilt-turn hardware: the switch barrier stops the window tilting in hinge mode.

Hardware THUMBTURN Key cylinder used in door locks with a manual over ride device on the inside.

Hardware TITAN AF Refers to tilt-turn hardware: brand of gearing.

Hardware V.S.O. Refers to tilt-turn hardware: the vsu is the bottom corner drive that joins the driver and the bottom stay.

Hardware V.S.U. Refers to tilt-turn hardware: the vso is the top corner drive that joins the driver and the scissor stay.

Hardware WINDOW HINGE This component allows the window sash to be opened at fixed positions up to angles of 90 Degrees aka friction stay, friction hinge

Hardware YALE REVOLUTION HINGES Refers to hinges for fully reversible windows, in particular these hinges comes with built in anti.blow back, but have the facility to be converted to operate with no anti. blow back..

Hardware YALE TOP SWING GEAR Refers to hardware for fully reversible windows designed and manufactured by Yale.

Hardware YALE YFR HINGES Refers to hinges for fully reversible windows, in particular these hinges have built in anti.blow back.

Hardware YALE YTTM HINGES Refers to hinges for fully reversible windows, in particular these hinges have no built in anti.blow back.

Installation CAULK, CAULKING Seal/sealing the window frame by closing the gap around the frame with a flexible seal-ant (see sealant).

Installation CAULKING GUN Aka sealant gun :the tool that holds the sealant for its application.

Installation PACKING SHIM Packer that is inserted in the gap between the window,door frame and the opening (or reveal).

Installation POLY TOP NAIL Nail or pin for fixing pvc-u cladding or trims. Has a PVC-U head.

Installation SEALANT Aka caulk. A flexible material (silicone or mastic) that is applied between the frame and the reveal to close the gap left by installation.

Installation SEALANT GUN The tool that holds the sealant for its application.

Installation TOEING AND HEELING Practice used when correctly packing glass when glazing doors leaves and side hung window sashes.

Machinery BEAD SAW Machine used for cutting bead-produces a 45 Degree mitre on each end.

Machinery CNC Computer numerically controlled: refers to the type of machinery now used in window and door production.

Machinery COPY ROUTER Machine used for routing shapes into profile eg. Door lock.

Machinery CORNER CLEANER Machine used for cleaning the weld sprue from the product corner-post welding.

Machinery DOUBLE MITRE SAW Machine used for cutting profile-produces a 45 Degree mitre on each end.

Machinery DRAIN SLOT ROUTER Machine used for routing drain slots into profile.

Machinery END MILLER Machine used for end milling the rebate detail in a transom or mullion .

Machinery JIG-MACHINE Machine used for cleaning the internal corners of shaped profiles.


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Machinery TEFLON PAPER Teflon coated paper that is applied to the weld plates of a pvc-u welding machine to prevent molton plastic from sticking to the weld plates,

Machinery V NOTCH SAW Machine used for cutting v's into the profile to enable welding.

Machinery WELDER Machine used for joining profiles together to make a frame by way of hot fusion.

Manufacture CALIBRATOR Finishes the shape of the profile and cools to finished product.

Manufacture CO-EXTRUDED GASKET Refer bubblex and T.P.E.

Manufacture CO-EXTRUSION Where two or more extrusions are extruded together during the extrusion process.

Manufacture DATE CODE Permanent marking show date of manufacture and product specification.

Manufacture DIE Forms the basic shape of the profile.

Manufacture EXTRUDER Mixes and heats the PVC-U powder before forcing it through the die.

Manufacture HAUL OFF Track system that pulls the profile through the extruder, die and calibrators.

Manufacture P.A.G Process applied gasket or pre applied gasket aka coextruded gasket: applied to the frame profile during the extrusion process

Manufacture P.C.E. (1) Post co-extrusion-method of applying gasket to pvc products after the main die .

Manufacture PROTECTIVE TAPE Tape film applied to protect the profile surface.

Material AUSTENITIC Low ferritic grade stainless steel that has high corrosion resistance.

Material CALCIUM ZINC ORGANIC Refers to the impact stabilizer in PVC-U. Czo offers an alternative to lead which was outlawed in 2010.

Material CR6 FREE Chrome 6 free coating (Cadmium free). Normally silver in finish not yellow passivated.

Material E.P.D.M. Ethylene polymer diene monomer- rubber gasket material.

Material FERRITIC Stainless Steel Grade with a high content of iron.

Material G.R.P. Glass reinforced plastic (fibre glass).

Material HDGS Hot dipped galvanised steel: base material used for the steel reinforcing in windows.

Material HOT MELT Type of sealant, glue or adhesive that is used in many processes in the window industry. Application of heat turns from solid to liquid state.

Material P.C.E. (2) Poly co elastomer- type of material used for co-extruded gaskets.

Material PVC-U Unplasticised poly vinyl chloride:rigid plastics material derived from chlorine gas.

Material RCM Recycled composite material

Material STAINLESS STEEL A ferritic or austenitic steel that has high resistance to oxidisation (rusting). Austenitic has better resistance than ferritic.

Material T.P.E. Thermo poly elastomer. Material type or group that is used in the production of co-extruded gaskets or seals. See also Bubblex.

Material UV STABLE Refers to the robustness of the pvc-u materials resistance to discolouration by ultraviolet radiation.

Material YELLOW PASSIVATE CR6 plating used in window and door hardware. Now superseded by CR6 free plating.

Product ARCHED WINDOW Arched shape window with curved semi-circular head frame.

Product BAY WINDOW Angled segmented window that projects from the façade of the building, made from 3 or more coupled frames.

Product BI-FOLDING SLIDING DOOR Door system where the door leaves concertina or stack to form an opening. From 2 leaves to 7 leaves.

Product BOW WINDOW Curved window that projects from the façade of the building, normally multi- faceted.

Product CASEMENT (1) The main opening part of the window that is supported by hinges/slides/or balances.

Product CASEMENT WINDOW Window where the sashes open out.

Product CAVITY CLOSER A subframe used in new build that provides a building template for windows and also closes the cavity between inner and outer blockwork-brickwork leaves

Product COMPOSITE DOOR Residential door with the leaf made from a sandwich of inner and outer (metal/grp/pvcu/polycarbonate)skins.

Product COTTAGE WINDOW Aka swept head window refer to swept head.

Product DOUBLE RESIDENTIAL DOOR Double residential door with the PVC-U leaf.

Product FLUSH CASEMENT Window where the sashes open out and the sashes are flush on the external face.

Product FLUSH FRENCH CASEMENT Double window where the sashes open out and the sashes are flush on the external face.-used where the window size does not allow for fire egress.

Product FLUSH TILT-TURN WINDOW Window where the sashes open in and the sashes are flush on the external face. These also have a tilt mode for ventilation. These are usually Tilt Before Turn.


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Product FRENCH CASEMENT WINDOW Double window where the sashes open out-used where the window size does not allow for fire egress.

Product FRENCH DOOR Double residential door with the PVC-U leaf-sometimes refers to use of slimline door sash.

Product IN FRONT SLIDING Complex sliding action of patio door sash where the sash projects out and slides parallel to the door frame. Rarely used in the uk refer also tilt and slide.

Product IN LINE SLIDING Conventional sliding operation of patio doors.

Product PATIO DOOR Horizontal sliding door system: comprises of 2/3/4 panels. Also in tilt and slide and in-front sliding configurations.

Product PIVOT WINDOW Refer horizontal pivot window.

Product RESIDENTIAL DOOR Single residential door with the PVC-U leaf.

Product TILT AND SLIDE PATIO DOOR Patio door with sophisticated tilt and sliding action where the opening sash tilts and slides internally.

Product TILT AND TURN WINDOW Window of german origins that tilts inwards and also hinges inwards. T & T hinges open on its first mode, then tilts on its second mode. Due to health and safety no longer popular in the uk.

Product TILT BEFORE TURN WINDOW Window of german origins that tilts inwards and also hinges inwards. T B T tilts open on its first mode, then hinges on its second mode. Popular in the uk.

Product TILT-TURN WINDOW Window where the sashes open in and also have a tilt mode for ventilation. These are usually Tilt Before Turn.

Profile ADD-ON Profile that extends frame.

Profile ANCILLARY PROFILE Not a main frame profile example:cill,coupling.

Profile ARCHITRAVE PROFILE Finishing trim normally around frame perimeter.

Profile BAY ADAPTOR Profile that links bay pole to window frame.

Profile BAY COVER Profile(tube) that covers bay pole.

Profile BAY POLE Round steel or aluminium pole that inserts(reinforces) in bay cover.

Profile BAY POST Square steel or aluminium pole that inserts(reinforces) corner post.

Profile BAY POST COVER Square profile that covers bay post.

Profile BAY SADDLE Also known as bay adaptor-ref bay post cover.

Profile BAY TRIM Pvc-u finishing trim that covers bay pole assembly.

Profile BOTTOM RAIL Bottom horizontal member of an opener.

Profile BOX SASH ADAPTOR Profile that attaches to a window outer frame to accept finishing trims. Normally closes a cavity left by the removal of a vertical sash window.

Profile CASEMENT (2) Side hung opener.

Profile CILL (EXTERNAL) Angled profile that projects externally from the window at its base, that deflects rain.

Profile CILL (INTERNAL) Profile that covers/finishes the bottom reveal area behind the window (normally forms a shelf ).

Profile CILL FRAME Bottom horizontal member of the outer frame.

Profile CO-EXTRUDED BEAD Glazing bead with gasket preformed during the extrusion process.

Profile COMPOSITE DOOR FRAME Outer frame that houses the composite door leaf.

Profile CONCAVITY Dip or hollow (low spot) across the depth of the surface of a window profile refer also flatness.

Profile CONVEXITY High spot across the depth of the surface of a profile refer also flatness.

Profile COUPLING MULLION An intermediate frame member that couples two frames together vertically.

Profile COUPLING TRANSOM An intermediate frame member that couples two frames together horizontally.

Profile COVER TRIM Closure profile that is used in the back of the patio door sash profile to close the recess.

Profile DISTANCE PIECE Spacer used in the manufacture of patio doors. Spaces the position of the fixed panel.

Profile DOOR LEAF The opening part of the door-normally hinged.

Profile DOOR SASH The inner or opening frame part of a door.

Profile DRIP BAR Profile that attaches to a frame or sash to create a run off for rain water. See weather bar, head drip.

Profile DUMMY MULLION A vertical bar that divides the face of the casement sash.

Profile DUMMY SASH A sash frame that is fixed within a rebate, normally to even the aesthetic balance of the window.


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Profile DUMMY TRANSOM A horizontal bar that divides the face of the casement sash.

Profile EFFECTIVE LENGTH The frame length in which a reinforcing physically spans.

Profile EXPANSION LINK COUPLER Refer also coupling mullion-coupling joint between two frames allows for expansion.

Profile EXTERNALLY GLAZED Refers to the method of glazing-external is glazed from the outside.

Profile FILLET Trim profile that clips or attaches to a frame profile to fill a gap or recess.

Profile FINISHERS Cover profile used to trim up/finish off after installation.

Profile FIXED ANGLE BAY ASSEMBLY Refer also bays-fixed angle bays provide a solution for 135 and 150 Degree fixed bays.

Profile FIXED BAY POST Post that connects the windows in a bay configuration-fixed to 135 or 150 Degrees.

Profile FIXED JAMB The vertical outer frame member of a patio door situated on the fixed panel side.

Profile FIXED MEETING STILE The vertical sash member of a patio door situated on the fixed panel side.

Profile FLATNESS Refers to the convexity or concavity of the surface of a profile.

Profile FLOATING MULLION The vertical overlap profile that connects two door leafs in a french or double door set.

Profile GENERAL ASSEMBLY A drawing or diagram showing the general assembly or G.A. of the cross sectional detail of the window/door.

Profile GEORGIAN BAR Bars that are attached either internally or externally to the glass to give the appearance of a georgian style window.

Profile GLAZING BEAD Aka bead, the glazing bead is an extruded component that retains the glass.

Profile HANDING Refers to the side of a window or door that is hinged. E.g left hand handed: is hinged on the left hand side viewed from the outside.

Profile HEAD DRIP Profile that attaches to a outer frame to create a run off for rain water. Normally fits above casement window sashes see drip bar, weather bar

Profile HEAD FRAME Top horizontal memebr of the outer frame.

Profile HEAD-JAMB PROFILE Infill profile that clips into the head and jamb frames of patio doors.

Profile HERITAGE HORN The shaped or featured end of vertical sash members that give character to a vertical sliding sash window. Replicated on modern pvcu windows

Profile IN CHECK See also camfast and cavity closer. In check is a new build term where the window is fit-ted from the inside of the building up to the outer brickwork leaf or camfast upstand.

Profile INTERLOCK (2) Section (normally aluminium) that fits to the fixed and sliding panel of a patio door to provide a seal and security.

Profile INTERNALLY GLAZED Refers to the orientation of the window beads. Internally glazed is when the bead is on the internal side of the window.

Profile JAMB Vertical side members of the outer frame.

Profile LEAF The inner or opening part of a door.

Profile LOW THRESHOLD Bar positioned at the base of the door frame that sits between the vertical jambs. Usually a maximum of 15mm step height.

Profile MAIN PROFILES Refers to the framing profiles used in window and door construction-not beads.

Profile MEDIUM THRESHOLD As low threshold, but 23mm step height.

Profile MIDRAIL Horizontal frame member-normally used in doors-carries letterplate when specified aka waist rail.

Profile MINIMUM-MAXIMUM SIZES The dimensions referred to on manufacturing size limits of frames.

Profile MULLION Vertical frame member-providing segments for sashes or fixed lights.

Profile MUNTIN Another name for a mullion.

Profile OUTER FRAME Main external perimeter frame of a window or door.

Profile OVER FRAME VENT PROFILE Profile that fits within the vertical frame members of the cavity closer at the head. Facili-tates a night ventilator.

Profile PROFILE Name for pvc-u extrusion that is used in window frame manufacture.

Profile QUADRANT Refers to a shaped moulding or trim that is applied to the perimeter of a window frame to finish off the installation.

Profile SASH The inner or opening frame part of a window.

Profile SLIDING SASH Opening part of a patio door, horizontal or vertical sliding window.

Profile SPAN The frame size in which a reinforcing physically spans.

Profile SPLAY BAY ASSEMBLY Refer also bays-splay angle bays provide a solution for variable angle bays.

Profile SPLAY BAY POST Post that connects the windows in a bay configuration-able to be angled as required.

Profile SQUARE BAY ASSEMBLY Refer also bays-square bays provide a solution for 90 gegree angle bays.


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Profile SQUARE BAY POST Corner post that connects the front and side windows in a bay configuration.

Profile STIFFNER Additional reinforcement face fitted to provided extra strength.

Profile STILE Vertical side members of an opener.

Profile THRESHOLD Horizontal frame member or bar that forms the base of a door frame.

Profile TIE BAR A screw ported section that is inserted into the reinforcing chamber of a mullion or tran-som that is used for connecting the mullion or transom within a frame.

Profile TOP RAIL Top horizontal member of an opener.

Profile TRANSOM Horizontal frame member-providing segments for sashes or fixed lights.

Profile VENT Top hung opener.

Profile WAIST RAIL Horizontal frame member-normally used in doors-carries letterplate when specified aka midrail.

Profile WEATHER BAR Profile that attaches to a sash to create a run off for rain water. Normally fits to the base of a door leaf or tilt-turn sash see drip bar.

Profile WINDOWBOARD Aka cill board. Normally manufactured from hollow or expanded foam pvc-ue. Mainly used for cladding purposes.

Regulations APPROVED DOCUMENTS Standards laid down by the government that must be met within the building construc-tion industry.

Regulations BUILDING REGULATIONS Standards laid down by the government that must be met within the building construc-tion industry.

Regulations DOCUMENT B Refer Building Regulations: Windows - Fire safety and means of escape.

Regulations DOCUMENT E Refer Building Regulations:Windows - Sound performance.

Regulations DOCUMENT F Refer Building Regulations:Windows – Ventilation.

Regulations DOCUMENT K Refer Building Regulations: Windows and Doors - Protection from collision with open windows and impact from trapping by doors

Regulations DOCUMENT L Refer Building Regulations: Windows : Thermal performance (document j scotland).

Regulations DOCUMENT M Refer Building Regulations: Access to and use of buildings.

Regulations DOCUMENT N Refer Building Regulations:windows: safe opening and closing/safe access for cleaning/use of safety glass.

Regulations DOCUMENT Q Refer Building Regulations: Security

Reinforcement ALUMINIUM REINFORCING Alternative to steel. Negligable corrosion (it is non ferritic), lighter but one third the strength of steel.

Reinforcement HEAVY DUTY REINFORCEMENT Thick wall reinforcement (usually steel) designed to give good wind and dead load performance.

Reinforcement Ixx VALUE Inertia value of a shape-denoting is strength in an axial plane.

Reinforcement RCM REINFORCEMENT Alternative to steel or aluminium. Zero corrosion (it is plastic), lighter.

Reinforcement REINFORCING Steel, aluminium or rcm sections/profiles that are inserted in to frame profiles to provide strength and improved hardware anchorage.

Reinforcement STEEL REINFORCEMENT Steel inserted in to frame profiles to provide strength and improved hardware anchor-age.

System CD70 Composite door system with 70mm outer frame.

System CHAMFERED Refers to the chamfered detail on the main profiles: QC, Optima

System CURTAIN WALL A large structural frame system that houses window or door frames to create a façade.

System FRW See fully reversible window.

System FULLY REVERSIBLE WINDOW A window where the sash fully reverses through 175 Degrees, allowing the external pane of glass to be cleaned from the inside of the buliding

System OPTIMA Generic name for group of products made using either QC or QC profiles

System OPTIMA CHAMFERED Optima chamfered 70mm system-70mm outer frames with 70mm sashes.

System OPTIMA SCULPTURED Optima sculptured 70mm system-70mm outer frames with 70mm sashes.

System PATIOMASTER In-line sliding door system-manufactured by franchise dealers throught the uk and eire.

System PD86 In-line sliding door system-see patiomaster.

System PROFILE 22 Top 5 uk window systems company-name developed due to a window system that could make 22 different styles of window.

System QC Optima chamfered 70mm system-70mm outer frames with 70mm sashes.

System QS Optima sculptured 70mm system-70mm outer frames with 70mm sashes.


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System SADDLE PIVOT See horizontal pivot window. (Obsolete)

System SASH WINDOW Traditional style window where the sashes slide open operated by balance weights or special spiral balances (normally used in modern pvc-u vs windows). Aka vertical, vertical sliding sash window.

System SCULPTURED Refers to the curved detail on the main profiles: QS, Optima

System SK200 Curtain wall system-a large structural frame system that houses window or door frames to create a façade.

System TOP SWING WINDOW See fully reversible window.

System VERTICAL SLIDER Traditional style window where the sashes slide open operated by balance weights or special spiral balances (normally used in modern pvc-u vs windows). Aka vertical sliding sash window, sash window.

System VERTICAL SLIDING SASH WINDOW Traditional style window where the sashes slide open operated by balance weights or special spiral balances (normally used in modern pvc-u vs windows). Aka vertical slider, sash window.

System WINFAST See Cavity Closer. Winfast is unique in check subframe, as the window is held within the subframe with cam fasteners.

System WINFIT Refer Cavity Closer. Winfit is a subframe that accepts the window fitted from the inside or outside.

Tooling BEAD SUPPORT BLOCK The block used to support the bead during cutting.

Tooling CONTOUR BLOCK The block used to support the profile when welding-restricting the weld sprue.

Tooling CORNER CLEANER CUTTER Series of cutters within a block shaped to suit the profile design, used in a corner cleaner.

Tooling DON CARLOS KNIFE Curve blade knife like sharp tool used for weld sprue removal creating a knifed seam along the weld joint.

Tooling END MILLING CUTTERS Series of cutters within a block shaped to suit the profile design, used in an end miller.

Tooling FIZZEL Shaped hand tool (chisel) for removing weld sprue on the feature corners of Profile 22 70mm frames.

Tooling JIG Template tool for positioning fixing holes: essential for window door production.

Tooling PROFILE SUPPORT BLOCK The block used to support the profile during cutting.

Tooling WELDING BLOCK The block used to support the profile when welding-restricting the weld sprue.

Tooling WELDING SUPPORT BLOCK The block used to support the profile when welding-prevents the profile from sinking.


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Emplas Window SystemsHuxley Close | Park Farm South | Wellingborough | Northamptonshire | NN8 6AB

Telephone: 01933 674 880 | Fax: 01933 678 635 | Email: [email protected]

Product Specification & Customer Support guide - Emplas

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