CUSTOMER EDITION

CUSTOMEREDITION

P/N 599003W Printed in USA 09/05/2013P/N 599003W Printed in USA 09/05/2013

Please check the Allied Systems website regularly for updates to this manual.

www.alliedsystems.com

Safety Precautions

Read, understand and observe the Safety Summaryon pages 0-3 through 0-5

to prevent injury to personnel and damage to equipment.

Winch serial number _________________________

Date put into service _________________________

NOTE: This publication may be translated to different languages for sole purposeof easy reference in non-English speaking locations.

Should there be differences in interpretations to the text,please refer to the English language edition published by Allied Systems Company

as the controlling document.

W6G

0-1

09/05/2013

1 Frame/Covers/Decals/Mounting Parts . . . . . . . . . . . . 1-1

2 Gear Train/Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

3 Hydraulics/Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

4 Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

5 Recommended Service Kits . . . . . . . . . . . . . . . . . . . 5-1

6 Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Index - Illustrated

Ref Item Page

W6G

0A01

W6G

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09/05/2013

Index - Master

Arch .................................................................................................................................... 4-4

Brake Arrangement .......................................................................................................... 2-46

Clutch Assembly .............................................................................................................. 2-44

Clutch Group .................................................................................................................... 2-40

Drawbar, Extended ............................................................................................................. 4-6

Fairlead .............................................................................................................................. 4-2

Frame/Covers ..................................................................................................................... 1-2

Handling Gear, Power Controls ........................................................................................ 3-69

Handling Gear, Electronic Controls .................................................................................. 3-95

Handlever, Power Controls ............................................................................................. 3-116

Handlever, Electronic Controls ....................................................................................... 3-119

Hydraulic Group, Power Controls ....................................................................................... 3-2

Hydraulic Group, Electronic Controls ............................................................................... 3-40

Input Arrangement ............................................................................................................. 2-2

Internal Wiring, Electronic Controls .................................................................................. 3-58

Lock, Wire Rope ............................................................................................................... 2-57

Mounting Parts ................................................................................................................. 1-16

Nameplate & Decals ........................................................................................................ 1-41

Numerical Index ................................................................................................................. 6-1

Oil Specifi cations ............................................................................................................... 0-7

Pump, Hydraulic ............................................................................................................... 3-65

Recommended Service Kits ............................................................................................... 5-1

Repair Kit, External Wiring Harness, Electronic Controls ................................................ 3-61

Shaft, Drum ...................................................................................................................... 2-56

Shaft, Idler Gear ............................................................................................................... 2-55

Shaft, Intermediate Gear .................................................................................................. 2-48

Valve, Power Controls ...................................................................................................... 3-62

Valve Manifold Assembly, Electronic Controls .................................................................. 3-63

Wire Rope Assemblies ....................................................................................................... 4-7

Description Page No.

W6G

0-3

09/05/2013

Safety Summary

General Safety Notices

The following pages contain general safety warnings which supplement specifi c warnings and cautions ap-pearing elsewhere in this manual. All electrical and hydraulic equipment is dangerous. You must thoroughly review and understand the Safety Summary before at-tempting to operate, troubleshoot or service this winch.

The following symbols and terms are used to emphasize safety precautions and notices in this manual:

DANGER

The “DANGER” symbol indicates a hazard-ous situation which, if not avoided, will result in serious injury or death. Carefully read the message that follows to prevent serious injury or death.

The “WARNING” symbol appears wherever incorrect operating procedures or prac-tices could cause serious injury or death. Carefully read the message that follows to prevent serious injury or death.

The “CAUTION” symbol appears where a hazardous situation which, if not avoided, could result in minor to moderate injury and equipment damage.

This signal word alerts to a situation that is not related to personal injury but may cause equipment damage.

NOTE: …

The term “NOTE” highlights operating procedures or practices that may improve equipment reliability and/or personnel performance.

NOTE: All possible safety hazards can-not be foreseen so as to be included in this manual. Therefore, you must always be alert to potential hazards that could endanger personnel and/or damage the equipment.

Safety Regulations

Each country has its own safety legislation. It is in the operator’s own interest to be conversant with these regulations and to comply with them in full. This also applies to local bylaws and regulations in force on a particular worksite.

Should the recommendations in this manual deviate from those in the user’ country, the national regulations should be followed.

Operation, Inspection, and Maintenance Warnings

Obey the following cautions and warnings before using your winch to avoid equip-ment damage, personal injury or death.

• Do not operate the winch unless your are authorized and trained to do so.

• Do not operate the winch unless the vehicle is equipped with a screen to protect the operator if the wire rope breaks.

• Read, understand, and follow the operating, inspec-tion, and maintenance instructions in this manual.

• Do not use the control levers for hand holds when entering or leaving the vehicle.

• Do not permit other people near the control area when you inspect or repair a machine.

• Never inspect, repair, or perform maintenance on a machine that is in motion.

• Inspect the winch before each use:

» Make sure that the controls and instruments operate correctly.

» Report the need for repairs immediately.

» Do not work with a damaged or worn wire rope.

» Do not use a winch that needs repairs.

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09/05/2013

» If the wire rope and ferrule must be removed from the drum, make sure the end of the wire rope and ferrule are controlled when the ferrule is released. The end of the wire rope can sud-denly move from the drum like a compressed spring when the ferrule is released, and cause an injury.

• Stay in the operator’s seat when operating the winch.

• Do not stand on the vehicle when operating the winch.

• Avoid winch operation near people or other ma-chines.

• Never stand nor permit others to stand in the bight (loop) of a wire rope.

• Do not stand nor permit others to be near the winch or wire rope when there is tension on the wire rope.

• Observe jobsite rules.

• Be in complete control at all times.

• Do not use the control levers as hangers for clothes, water bags, grease guns, lunch pails, etc.

• Do not leave the vehicle when the winch wire rope is under tension.

• Do not permit riders on the vehicle or load.

• Do not use the winch as an anchor for a double or two-part line.

• Do not pull the hook through the throat or over the drum, which will cause damage.

• When the winch is not in use, make sure the control lever is in BRAKE-ON position and the winch brake is applied.

• Do not use winch as a hoist. Tractor and skidder mounted winches are designed for towing.

• Always inspect wire rope, tail chain and other rigging components for wear, damage, broken strands or abuse before use.

• Never use wire rope, tail chain or other rigging that is worn-out, damaged or abused.

• Never overload wire rope, tail chain or rigging.

• Wire rope and tail chain will fail if worn-out, over-loaded, misused, damaged, improperly maintained or abused. Wire rope or tail chain failure may cause serious injury or death!

• Do not terminate wire rope to tail chain by the use of a knot.

• Do not handle wire rope if the hook end is not free. A load could break away, suddenly tensioning the wire rope, resulting in serious injury or death.

• Stay clear of wire rope entry areas (fairlead or arch rollers, winch drum etc).

• Make sure ground personnel are in plain view of the operator, and at a distance of at least 1½ times the working length of the wire rope.

• Make sure that any hand signals used by ground personnel are clearly defi ned and understood by everyone involved.

• Do not attempt to “jerk” or “shock” a load free. Doing so can cause loads in excess of the rated capacity of the wire rope, winch, or mounting hardware.

• Replace any parts only with genuine Allied Winch parts.

• Maintain a minimum of three (3) complete wraps of wire rope on the drum for normal operation. It may help to paint the last fi ve wraps of wire rope a contrasting color, to serve as a visual indicator.

KGKG

KGKG

W6G

0-5

09/05/2013

• Do not handle wire rope with bare hands. Wear leather gloves at all times.

• Align the tractor with the load to prevent side load-ing the winch, and to maintain even spooling of the wire rope.

• If applying tension to the wire rope manually during spooling:

» ensure that the operator is winching in slowly,

» keep your hands and clothing well clear of any rollers or the winch drum,

» do not maintain tension by letting the wire rope to slip through your hands,

» use a hand-over-hand technique to maintain tension.

• Be aware of the ground conditions, and make sure the ground and tractor are stable enough to pull the intended load.

• Do not attempt to pull loads in excess of the rated capacity of the winch.

• Keep yourself informed of any applicable codes, regulations and standards for the job.

• Your winch may have temperature shut-off system for protection of tractor and winch. Manual override of high temperature shut-off will cause damage to tractor and winch.

• This winch is neither intended, designed, nor rated for any application involved in the lifting or moving of personnel.

• Use only the lubricants listed in the Recommended Oil List. See page 0-12.

• Do not weld on any part of the winch. Contact Allied Systems if weld repairs are needed.

• The hydraulic system must be kept clean and free of contamination at all times.

• Be aware of the hazards of pressurized hydraulics:

» Wear personal protective equipment, such as gloves and safety glasses, whenever servicing or checking a hydraulic system.

» Assume that all hydraulic hoses and compo-nents are pressurized. Relieve all hydraulic pres-sure before disconnecting any hydraulic line.

» Never try to stop or check for a hydraulic leak with any part of your body; use a piece of card-board to check for hydraulic leaks.

» Small hydraulic hose leaks are extremely dan-gerous, and can inject hydraulic oil under the skin, even through gloves.

» Infection and gangrene are possible when hydraulic oil penetrates the skin. See a doctor immediately to prevent loss of limb or death.

W6G

0-6

09/05/2013

Identifi cation - UnitAllied Winch S/N Nameplate Data For Tractor Mountings

A W6G P 1 F 1555 H44

Manufactured By Vehicle Code

Sequence Number

Internal Option

Winch Model

Type Drive

Gear Ratio 1 = 45.0:1 2 = 56.0:1 6 = 103.0:1

A = Made by Allied Systems Company

P = Power ControlsE = Electronic Controls

See Figure 1

F = FreespoolN = Non-Freespool

U = Under Wind with Freespool

8 = 83.0:115 = 153.0:1

W6G = StandardK6G = Specialized

In addition to the serial number plate, the serial number is stamped on the top left-hand side of the frame.

Circled numbers in Figure 1 indicate possible gear ratios.

2.

Notes: 1.

Figure 1 - Tractor Identifi cation and Gear Ratio

(Continued on next page)

Tractor Make Model and Starting Tractor Serial Number Where Applicable

C O D E

AFiat-Hitachi/New Holland

CCaterpillar

EJohn Deere

HDresser/Dressta

KKomatsu

RCase

39Quadtrac

401650L

41750B

W/O CAB

42850B

W/ CAB

43D6D/E/F PS

850BW/O CAB

44750B

W/ CAB

TD15E PS

45750C I & II

TD15E DD

46850C I & II

TD15H TIER I PS

D65E-12,D65EX-12/15,D65EX-15E0,D65WX-15E0

47D6N*

TD15H TIER II ,TD15M

D61EX-12,D61EX-15

15

15

15

15

15 15

15 15

15 15

15 15

15 15

W6G

0-7

09/05/2013

Identifi cation - UnitAllied Winch S/N Nameplate Data For Tractor Mountings

Figure 1 - Tractor Identifi cation and Gear Ratio

Tractor Make Model and Starting Tractor Serial Number Where Applicable

C O D E

AFiat-Hitachi/New Holland

CCaterpillar

EJohn Deere

HDresser/Dressta

KKomatsu

RCase

48FD14E,

DX/FD175/195

49DC180

1850K

50D6R PS

71D6R II & III PS; D6T

73D6G PS

78D6N**

81D6N***

480D6H PS

481D6H DD

* Tractors (C47) with linkage hydraulic valve controls Prior to the following serial numbers, tractor code C47 was used for D6N:

D6N--CBJ00400 ALH00735 CCK00500 ALR00635 AKM01235 ALY01335

** Tractors (C78) with pilot operated hydraulics After the above serial numbers, tractor codes C78 are used for D6N.

*** Tractors (C81) with pilot operated hydraulics After the above serial numbers, tractor codes C81 (with Diff-Steer) are used for D6N.

15

15

15

15

15

15

15

15

15

15

W6G

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09/05/2013

Figure 2 - List of Installation Drawings

(continued on next page)

W6G

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09/05/2013

This list is for operators to keep track of necessary information of their winch installation drawings by tractors.

If any of the installation drawings listed above is needed, please contact the Engineering Department of Allied Systems Company.2.

Notes: 1.

Figure 2 - List of Installation Drawings (continued)

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09/05/2013

How to use the Illustrated Parts manual

53

4

9

1

6

7

7

8

2

W6G

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09/05/2013

When the part number and the next higher assembly is not known:

1. Determine the function and application of the part re-quired. Turn to the illustrated index page immediately behind the front cover and select the most appropriate area.

2. Use the table of contents at the beginning of each chapter to determine the assembly which would normally contain the part required. Proceed then to locate the part on the assembly breakdown page.

When the part number is not known and the next higher assembly is known:

1. Determine the assembly the required part is used on. Turn to the master index (which immediately follows the illustrated index).

2. Locate the assembly on which the required part is used, and turn to the page indicated for that assembly. Proceed to locate the part on the assembly breakdown page.

When the part number is known:

Use the numerical index to fi nd the part number. Turn to the page listed and locate the part as indicated by the reference number.

General:

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting the correct parts.

Keys are used to show effective serial numbers for two or more similar assemblies, LH and RH assembly parts, etc. Select the appropriate key, “A,” “B,” “C,” or “D” and the corresponding quantity column to fi nd the required parts.

Indent dots are used to indicate assemblies and sub-parts of assemblies. No dot indicates the major assembly. Part descriptions which are indented with dots are sub-parts of the major assembly shown above.

Quantities shown are for one assembly. Note that when two assemblies are shown, but the quantity of the sub-parts is indicated as three, this means three per assembly - for a total of six. AR means As Required, and NSS indicates Not Sold Separately.

Serial numbers are shown to allow for the most cur-rent parts information to be incorporated into the parts manual. See page 0-3 for serial number information.

When ordering replacement parts, give the unit serial number,part number, name of part and quantity required.

For any further information on parts, service or ordering, consult your local winch dealer, or contact Allied Systems Company:

Allied Systems Company21433 SW Oregon Street

Sherwood, OR 97140 USA

Phone: 503-625-2560Fax: 503-625-5132

E-Mail: [email protected]

Also see our website, www.alliedsystems.com, where the most current copy of this manual is always available.

NOTE: This publication may be translated to different languages for sole purpose of easy reference in non-English speaking locations. Should there be differences in interpretations to the text, please refer to

the English language edition published by Allied Systems Company as the controlling document.

W6G

0-12

09/05/2013

Oil Specifi cationsRecommended Oil List

Oil Capacity

The oil capacity for the W6G winch is 19.5 gallons (73.8 Liters).

Figure 3 - Recommended Oil List

Manufacturer Oil Type °F °C °F °CCaterpillar Multipurpose Tractor Oil (MTO) -13 to 104 -25 to 40 -13 to 104 -25 to 40John Deere Hy-Gard™ -13 to 122 -25 to 50 -13 to 176 -25 to 80ExxonMobil Mobil Fluid 424 (Factory fill) -13 to 122 -25 to 50 -13 to 176 -25 to 80Chevron 1000 THF -13 to 122 -25 to 50 -13 to 176 -25 to 80

Manufacturer Oil Type °F °C °F °CJohn Deere Low Viscosity Hy-Gard -40 to 86 -40 to 30 -40 to 150 -40 to 66ExxonMobil Mobil Fluid LT -40 to 86 -40 to 30 -40 to 150 -40 to 66

Chevron THF W -40 to 86 -40 to 30 -40 to 150 -40 to 66

* Note: Use of a non-recommended oil may void warranty.

Recommended Oils* - All Applications(Applications such as equipment rescue, logging, cable plow,

(Note: ExxonMobil and John Deere Oils are recommended for Inching Applications)

Ambient Temperature Range Oil Temperature Range

Recommended Oils* - Low Temperature Applications

Ambient Temperature Range Oil Temperature Range

and inching applications such as pipe setting, yo-yo, line sagging, etc.)

W6G

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09/05/2013

Frame/Covers/Decals/Mounting Parts

Frame/Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 thru 1-15

Mounting Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 thru 1-40

Nameplate & Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

09/05/2013W6G

1-2

Frame/CoversPower Controlled Winch with Freespool

Last Used on S/N AW6G-1049

W6G

1a01

Recommended Service Kit

Item Kit No. Section

40 (185990W) 2311394 5-1

40 (2304709W) 2311167 5-1

40 (2304709W) 2311168 5-1

14, 18, 25, 32, 34, 38, 40, 51

2302729W 5-1

49, 54 2311388 5-1

W6G

1-3

09/05/2013

1 172810W Retainer 1 2 175646W Shim, .005 AR 3 175647W Shim, .007 AR 4 175648W Shim, .020 AR 5 178402W Capscrew 6 6 15158W Washer 14 7 2300746W Retainer, Bearing 1 8 2302479W Housing, Bearing Retainer 1 9 2302498W Capscrew 5 10 15158W Washer 11 11 178402W Capscrew 4 12 15347W Fitting, Pipe 1 13 151581W Shaft 1 14 151646W Gasket 1 15 178402W Capscrew 8 16 15158W Washer 32 17 21420W Breather 1 18 303946W Gasket 1 19 178402W Capscrew 2 23 - - - - - - - - Retainer (See 2-31 thru 2-35) 1 24 2300692W Cover 1 25 2300693W Gasket 1 26 15319W Fitting, Pipe 1 27 151589W Plate 1 28 *d 2302481W Retainer, Bearing 1 28 *e 2304689W Retainer, Bearing 1 29 15885W O-Ring 1 30 307788W Capscrew 2 31 2300687W Cover 1 32 2300690W Gasket 1 33 *a 2301689W Plate 1 34 *a 2301690W Gasket 1 35 15158W Washer 29 36 178402W Capscrew 29 37 2300688W Cover 1

38 2300689W Gasket 1 39 *f 2300508W Plate 1 39 *g 2304708W Plate 1 40 *f 185990W Gasket 1 40 *g 2304709W Gasket 1 41 179443W Capscrew 9 42 15156W Washer 9 43 95959W Pin, Drawbar 1 44 *b 15273W Pin, Cotter 1 44 *c 2303221W Pin, Retaining 1 45 196280W Rod, Tie 1 46 15272W Pin, Cotter 2 47 15316W Pipe Fitting 1 48 15303W Pipe Fitting 1 49 63105W O-Ring 1 50 *d 2302483W Keeper, Bearing Retainer 1 50 *e 2304690W Keeper, Bearing Retainer 1 51 151646W Gasket 1 52 15158W Washer 3 53 178402W Capscrew 3 54 55289W O-Ring 2 55 *f 179443W Capscrew 6 55 *g 178402W Capscrew 8 56 *f 15156W Washer 6 56 *g 15158W Washer 8 57 221771W Washer 12 58 182209W Capscrew 12

*a Used on all but Komatsu *b Last Used on S/N AW6G-1016 *c First Used on S/N AW6G-1017 *d Last Used on S/N AW6G-1024 *e First Used on S/N AW6G-1025 *f Last Used on S/N AW6G-1027 *g First Used on S/N AW6G-1028

Item Part No. Description Qty Item Part No. Description Qty



09/05/2013W6G

1-4


First Used S/N AW6G-1050

W6G

1B01



40 (185990W) 2311394 5-1

40 (2304709W) 2311167 5-1

40 (2304709W) 2311168 5-1

14, 18, 25, 32, 34, 38, 40, 51

2302729W 5-1

49, 54 2311388 5-1

W6G

1-5

09/05/2013

1 172810W Retainer 1 2 175646W Shim .005 AR 3 175647W Shim .007 AR 4 175648W Shim .020 AR 5 2303848W Capscrew 6 7 2300746W Retainer, Bearing 1 8 2302479W Housing, Bearing Retainer 1 9 2302498W Capscrew 5 10 15158W Washer 11 11 178402W Capscrew 4 12 15347W Fitting, Pipe 1 13 151589W Plate 1 14 151646W Gasket 1 15 178402W Capscrew 8 16 15158W Washer 32 17 21420W Breather 1 18 303946W Gasket 1 19 178402W Capscrew 2 23 - - - - - - - - Retainer (See 2-31 thru 2-35) 1 24 2300692W Cover 1 25 2300693W Gasket 1 26 15319W Fitting, Pipe 1 27 151589W Plate 1 28 2305994W Retainer, Bearing 1 29 15885W O-Ring 1 30 307788W Capscrew 2 31 2300687W Cover 1 32 2300690W Gasket 1 33 *a 2301689W Plate 1 34 *a 2301690W Gasket 1

35 15158W Washer 29 36 178402W Capscrew 29 37 2305119W Cover 1 38 2305120W Gasket 1 39 2304708W Plate 1 40 2304709W Gasket 1 41 179443W Capscrew 9 42 15156W Washer 9 43 95959W Pin, Drawbar 1 44 2303221W Pin, Retaining 1 45 196280W Rod, Tie 1 46 15272W Pin, Cotter 2 47 15316W Fitting, Pipe 1 48 *b 2305101W Fitting, Sight Gauge 1 48 *c 14595W Fitting, Sight Gauge 1 49 63105W O-Ring 1 50 2304690W Keeper, Bearing Retainer 1 51 151646W Gasket 1 52 15158W Washer 3 53 178402W Capscrew 3 54 55289W O-Ring 2 55 178402W Capscrew 8 56 15158W Washer 8 57 2305512W Shaft, Freespool 1 58 221771W Washer 12 59 182209W Capscrew 12

*a Used on all but Komatsu *b Last Used on S/N AW6G-1131 *c First Used on S/N AW6G-1132




09/05/2013W6G

1-6

Frame/CoversPower Controlled Winch without Freespool


W6G

1a01

_PC

_Non

_FS



40 (185990W) 2311394 5-1

40 (2304709W) 2311167 5-1

40 (2304709W) 2311168 5-1

14, 25, 32, 34, 38, 40

2302729W 5-1

49, 54 2311388 5-1

W6G

1-7

09/05/2013

1 172810W Retainer 1 2 175646W Shim, .005 AR 3 175647W Shim, .007 AR 4 175648W Shim, .020 AR 5 178402W Capscrew 6 6 15158W Washer 14 7 2300746W Retainer, Bearing 1 8 2302479W Housing, Bearing Retainer 1 9 2302498W Capscrew 5 10 15158W Washer 11 11 178402W Capscrew 4 12 15347W Fitting, Pipe 1 13 151589W Plate 1 14 151646W Gasket 1 15 178402W Capscrew 8 16 15158W Washer 32 17 21420W Breather 1 19 178403W Capscrew 2 23 280262W Cover 1 24 2300721W Cover 1 25 2300693W Gasket 1 26 15319W Fitting, Pipe 1 28 *d 2302481W Retainer, Bearing 1 28 *e 2304689W Retainer, Bearing 1 29 15885W O-Ring 1 30 307788W Capscrew 2 31 2300687W Cover 1 32 2300690W Gasket 1 33 *a 2301689W Plate 1 34 *a 2301690W Gasket 1 35 15158W Washer 29 36 178402W Capscrew 29 37 2300688W Cover 1

38 2300689W Gasket 1 39 *f 2300508W Plate 1 39 *g 2304708W Plate 1 40 *f 185990W Gasket 1 40 *g 2304709W Gasket 1 41 179443W Capscrew 9 42 15156W Washer 9 43 95959W Pin, Drawbar 1 44 *b 15273W Pin, Cotter 1 44 *c 2303221W Pin, Retaining 1 45 196280W Rod, Tie 1 46 15272W Pin, Cotter 2 47 15316W Pipe Fitting 1 48 15303W Pipe Fitting 1 49 63105W O-Ring 1 50 *d 2302483W Keeper, Bearing Retainer 1 50 *e 2304690W Keeper, Bearing Retainer 1 54 55289W O-Ring 2 55 *f 179443W Capscrew 6 55 *g 178402W Capscrew 8 56 *f 15156W Washer 6 56 *g 15158W Washer 8 57 221771W Washer 12 58 182209W Capscrew 12





09/05/2013W6G

1-8W

6G1B

01_P

C_N

on F

S_N

ew.p

dfFrame/Covers

Power Controlled Winch without FreespoolFirst Used S/N AW6G-1050



40 (185990W) 2311394 5-1

40 (2304709W) 2311167 5-1

40 (2304709W) 2311168 5-1

14, 25, 32, 34, 38, 40

2302729W 5-1

49, 54 2311388 5-1

W6G

1-9

09/05/2013

1 172810W Retainer 1 2 175646W Shim .005 AR 3 175647W Shim .007 AR 4 175648W Shim .020 AR 5 2303848W Capscrew 6 7 2300746W Retainer, Bearing 1 8 2302479W Housing, Bearing Retainer 1 9 2302498W Capscrew 5 10 15158W Washer 11 11 178402W Capscrew 4 12 15347W Fitting, Pipe 1 13 151589W Plate 1 14 151646W Gasket 1 15 178402W Capscrew 8 16 15158W Washer 32 17 21420W Breather 1 19 178402W Capscrew 2 23 280262W Cover 1 24 2300721W Cover 1 25 2300693W Gasket 1 26 15319W Fitting, Pipe 1 28 2305994W Retainer, Bearing 1 29 15885W O-Ring 1 30 307788W Capscrew 2 31 2300687W Cover 1 32 2300690W Gasket 1 33 *a 2301689W Plate 1

34 *a 2301690W Gasket 1 35 15158W Washer 29 36 178402W Capscrew 29 37 2305119W Cover 1 38 2305120W Gasket 1 39 2304708W Plate 1 40 2304709W Gasket 1 41 179443W Capscrew 9 42 15156W Washer 9 43 95959W Pin, Drawbar 1 44 2303221W Pin, Retaining 1 45 196280W Rod, Tie 1 46 15272W Pin, Cotter 2 47 15316W Fitting, Pipe 1 48 *b 2305101W Fitting, Sight Gauge 1 48 *c 14595W Fitting, Sight Gauge 1 49 63105W O-Ring 1 50 2304690W Keeper, Bearing Retainer 1 54 55289W O-Ring 2 55 178402W Capscrew 8 56 15158W Washer 8 57 221771W Washer 12 58 182209W Capscrew 12 *a Used on all but Komatsu *b Last Used on S/N AW6G-1131 *c First Used on S/N AW6G-1132




09/05/2013W6G

1-10

Frame/CoversElectronic Controlled Winch with Freespool


W6G

1a01

_EC

_FS



40 (185990W) 2311394 5-1

40 (2304709W) 2311167 5-1

40 (2304709W) 2311168 5-1

14, 25, 32, 34, 38, 40

2302729W 5-1

49, 54 2311388 5-1

W6G

1-11

09/05/2013

1 172810W Retainer 1 2 175646W Shim, .005 AR 3 175647W Shim, .007 AR 4 175648W Shim, .020 AR 5 178402W Capscrew 6 6 15158W Washer 14 7 2300746W Retainer, Bearing 1 8 2302479W Housing, Bearing Retainer 1 9 2302498W Capscrew 5 10 15158W Washer 11 11 178402W Capscrew 4 12 15347W Fitting, Pipe 1 13 151581W Shaft 1 14 151646W Gasket 1 15 178402W Capscrew 8 16 15158W Washer 32 17 21420W Breather 1 19 178402W Capscrew 2 23 - - - - - - - - Retainer (See 2-31 thru 2-35) 1 24 2300721W Cover 1 25 2300693W Gasket 1 26 15319W Fitting, Pipe 1 27 151589W Plate 1 28 *d 2302481W Retainer, Bearing 1 28 *e 2304689W Retainer, Bearing 1 29 15885W O-Ring 1 30 307788W Capscrew 2 31 2300687W Cover 1 32 2300690W Gasket 1 33 *a 2301689W Plate 1 34 *a 2301690W Gasket 1 35 15158W Washer 29 36 178402W Capscrew 29 37 2300688W Cover 1

38 2300689W Gasket 1 39 *f 2300508W Plate 1 39 *g 2304708W Plate 1 40 *f 185990W Gasket 1 40 g 2304709W Gasket 1 41 179443W Capscrew 9 42 15156W Washer 9 43 95959W Pin, Drawbar 1 44 *b 15273W Pin, Cotter 1 44 *c 2303221W Pin, Retaining 1 45 196280W Rod, Tie 1 46 15272W Pin, Cotter 2 47 15316W Pipe Fitting 1 48 15303W Pipe Fitting 1 49 63105W O-Ring 1 50 *d 2302483W Keeper, Bearing Retainer 1 50 *e 2304690W Keeper, Bearing Retainer 1 52 15158W Washer 3 53 178402W Capscrew 3 54 55289W O-Ring 2 55 *f 179443W Capscrew 6 55 *g 178402W Capscrew 8 56 *f 15156W Washer 6 56 *g 15158W Washer 8 57 221771W Washer 12 58 182209W Capscrew 12





09/05/2013W6G

1-12W

6G1B

01_E

C_F

SFrame/Covers

Electronic Controlled Winch with FreespoolFirst Used S/N AW6G-1050



40 (185990W) 2311394 5-1

40 (2304709W) 2311167 5-1

40 (2304709W) 2311168 5-1

14, 25, 32, 34, 38, 40

2302729W 5-1

49, 54 2311388 5-1

W6G

1-13

09/05/2013

1 172810W Retainer 1 2 175646W Shim .005 AR 3 175647W Shim .007 AR 4 175648W Shim .020 AR 5 2303848W Capscrew 6 7 2300746W Retainer, Bearing 1 8 2302479W Housing, Bearing Retainer 1 9 2302498W Capscrew 5 10 15158W Washer 11 11 178402W Capscrew 4 12 15347W Fitting, Pipe 1 13 151589W Plate 1 14 151646W Gasket 1 15 178402W Capscrew 8 16 15158W Washer 32 17 21420W Breather 1 19 178402W Capscrew 2 23 - - - - - - - - Retainer (See 2-31 thru 2-35) 1 24 2300721W Cover 1 25 2300693W Gasket 1 26 15319W Fitting, Pipe 1 28 *b 2305994W Retainer, Bearing 1 29 15885W O-Ring 1 30 307788W Capscrew 2 31 2300687W Cover 1 32 2300690W Gasket 1 33 *a 2301689W Plate 1 34 *a 2301690W Gasket 1 35 15158W Washer 29

36 178402W Capscrew 29 37 2305119W Cover 1 38 2305120W Gasket 1 39 2304708W Plate 1 40 2304709W Gasket 1 41 179443W Capscrew 9 42 15156W Washer 9 43 95959W Pin, Drawbar 1 44 2303221W Pin, Retaining 1 45 196280W Rod, Tie 1 46 15272W Pin, Cotter 2 47 15316W Fitting, Pipe 1 48 *c 2305101W Fitting, Sight Gauge 1 48 *d 14595W Fitting, Sight Gauge 1 49 63105W O-Ring 1 50 2304690W Keeper, Bearing Retainer 1 54 55289W O-Ring 2 55 178402W Capscrew 8 56 15158W Washer 8 57 2305098W Freespool Shaft 1 58 2305096W Spring 1 59 221771W Washer 12 60 182209W Capscrew 12

*a Used on all but Komatsu *b First Used on S/N AW6G-1065 *c Last Used on S/N AW6G-1131 *d First Used on S/N AW6G-1132




09/05/2013W6G

1-14W

6G1B

01_E

C_N

on F

SFrame/Covers

Electronic Controlled Winch without FreespoolFirst Used S/N AW6G-1050



40 (185990W) 2311394 5-1

40 (2304709W) 2311167 5-1

40 (2304709W) 2311168 5-1

14, 25, 32, 34, 38, 40

2302729W 5-1

49, 54 2311388 5-1

W6G

1-15

09/05/2013

1 172810W Retainer 1 2 175646W Shim .005 AR 3 175647W Shim .007 AR 4 175648W Shim .020 AR 5 2303848W Capscrew 6 7 2300746W Retainer, Bearing 1 8 2302479W Housing, Bearing Retainer 1 9 2302498W Capscrew 5 10 15158W Washer 11 11 178402W Capscrew 4 12 15347W Fitting, Pipe 1 13 151589W Plate 1 14 151646W Gasket 1 15 178402W Capscrew 8 16 15158W Washer 32 17 21420W Breather 1 19 178402W Capscrew 2 23 280262W Cover (See 2-30) 1 24 2300721W Cover 1 25 2300693W Gasket 1 26 15319W Fitting, Pipe 1 28 2305994W Retainer, Bearing 1 29 15885W O-Ring 1 30 307788W Capscrew 2 31 2300687W Cover 1 32 2300690W Gasket 1 33 *a 2301689W Plate 1

34 *a 2301690W Gasket 1 35 15158W Washer 29 36 178402W Capscrew 29 37 2305119W Cover 1 38 2305120W Gasket 1 39 2304708W Plate 1 40 2304709W Gasket 1 41 179443W Capscrew 9 42 15156W Washer 9 43 95959W Pin, Drawbar 1 44 2303221W Pin, Retaining 1 45 196280W Rod, Tie 1 46 15272W Pin, Cotter 2 47 15316W Fitting, Pipe 1 48 *b 2305101W Fitting, Sight Gauge 1 48 *c 14595W Fitting, Sight Gauge 1 49 63105W O-Ring 1 50 2304690W Keeper, Bearing Retainer 1 54 55289W O-Ring 2 55 178402W Capscrew 8 56 15158W Washer 8 57 221771W Washer 12 58 182209W Capscrew 12

*a Used on all but Komatsu *b Last Used on S/N AW6G-1131 *c First Used on S/N AW6G-1132


Frame/CoversElectronic Controlled Winch without Freespool


09/05/2013W6G

1-16

Mounting PartsCase Quadtrac (R39)


W6G

1A12

1 2305370W Bracket, Mounting 1 2 *c 221692W Capscrew 9 3 221720W Nut 9 4 221780W Washer 24 5 *a,*b 2301144W Stud 6 6 *a,*b 2305379W Stud 4 7 292659W Nut 4 8 *a,*b 216224W Stud 2 9 221725W Nut 210 15128W Washer 212 2305380W Guard, PTO 113 *c 226458W Capscrew 2

14 15160W Washer 218 *c 221507W Capscrew 419 2305396W Driveshaft 1 2301006W . Spider & Bearing Assembly 1 2305398W . Bearing Kit 122 221777W Washer 423 221721W Nut 624 2310958 Wrench (1.88 HEX) 1

*a Use 230064W Loctite Kit (Tractor End Only) *b Use 318702W Thread Lock (Winch End Only) *c Use 318702W Thread Lock

W6G

1-17

09/05/2013

Mounting PartsCase 1650L (R40)


Cas

e165

0L M

ount

ingP

arts

.pdf

1 2310472 Guard 1 2 *a 2303905W Screw, Flange 4 3 2310451 Mounting Bracket, RH 1 4 2310454 Mounting Bracket, LH 1 5 221771W Washer 8 6 *a 274044W Capscrew 14 7 296434W Washer 14 8 221712W Nut 8 9 2301144W Stud 410 221780W Washer 411 2310449 Driveshaft, Damped 112 *a 2310470 Bolt, Flange 813 2310447 Yoke, 21T 114 2303737W Washer 1

15 *a 292526W Capscrew 117 129563W Clamp, Strap 518 58916W Snap Ring 119 2301140W Stud 420 15128W Washer 421 *a 221725W Nut 422 *a 221721W Nut 423 2310509 Guard 124 Y01C-1048 Capscrew 225 221775W Washer 226 2310958 Wrench (1.88 HEX) 1

*a Use 318702W Thread Lock

09/05/2013W6G

1-18

Mounting PartsCase 1850K (R49)


Cas

e 18

50K

_NH

DC

-180

MP.

pdf

1 2301427W Spacer, LH 1 2 2301428W Spacer, RH 1 3 2301477W Capscrew 10 4 296434W Washer 10 5 221725W Nut 2 7 *a 2301140W Stud 2 8 *a 2301144W Stud 6 9 2304904W Shaft, PTO 110 19928W Pin 1

11 9554W Ring, Lock 112 15880W O-Ring 113 15128W Washer 214 *b 221721W Nut 615 221780W Washer 616 2310958 Wrench (1.88 HEX) 1

*a Use 230064W Loctite Kit *b Use 245231W Thread Lock

W6G

1-19

09/05/2013

Mounting PartsCaterpillar D6D, D6E (C43)


CAT

_D6D

_E M

P.pd

f

2 18005W Plug 2 3 *a 253939W Stud 6 4 *a 2300783W Stud 2 5 18004W Plug 6 6 90937W O-Ring 1 7 2300789W PTO 1 8 19928W Pin 1 9 9554W Ring, Lock 111 *b 221721W Nut 6

12 221780W Washer 613 *b 221725W Nut 214 15128W Washer 215 2304506W Mounting Bracket 116 2301690W Gasket 1

*a Use 230064W Loctite Kit *b Use 245231 Thread Lock

09/05/2013W6G

1-20

Mounting PartsCaterpillar D6G (C73)


CAT

_D6G

MP.

pdf

1 18005W Plug 2 2 *a 253939W Stud 6 3 *a 2300783W Stud 2 4 18004W Plug 6 5 90937W O-Ring 1 6 2300789W PTO 1 7 19928W Pin 1 8 9554W Ring, Lock 1

10 *b 221721W Nut 611 221780W Washer 612 *b 221725W Nut 213 15128W Washer, Flat 214 2310958 Wrench (1.88 HEX) 1

*a Use 230064W Locktite Kit *b Use 245231 Thread Lock

W6G

1-21

09/05/2013

Mounting PartsCaterpillar D6H PS (C48 Or C480), D6H DD (C49 Or 481)

W6G

1A08

_New

.pdf

1 2300723W Bracket, RH 1 1 2 2300724W Bracket, LH 1 1 3 *b 221721W Nut 4 4 4 *a 2301144W Stud 4 4 5 Y17C-1664 Capscrew 2 2 6 221780W Washer 18 18 7 *a 2301775W Capscrew 2 2 8 *b 221724W Nut 2 2 9 15128W Washer 2 2 10 15887W O-Ring 1 1

11 Y17C-1636 Capscrew 12 -- 12 221692W Capscrew -- 12 13 2301125W Coupling -- 1 14 2300709W Coupling 1 -- 15 383170W Spacer -- 2 16 2301176W Spacer -- 2


Item Part No. Description A B Item Part No. Description A B

A - Power Shift Tractor (C48 or C480)B - Direct Drive Tractor (C49 or C481)

09/05/2013W6G

1-22

Mounting PartsPower Controls (P Control)Caterpillar D6N (C47, C78)

MP

_CAT

_D6N

_C47

_C78

_PC

.pdf

W6G

1-23

09/05/2013


1 2305516W Bracket, Mounting 12 2305541W Guard, Bottom 13 2306315W Bracket, Filter 14 56995W Plug 65 15887W O-Ring 17 137852W Clamp, Strap AR8 221780W Washer 109 *a Y17C-1024 Capscrew 410 221775W Washer 411 2305617W Harness, External Filter 112 16557W Fitting 113 2305616W Fitting 114 211556 Valve 115 2306313W Hose Assembly 116 2306312W Spacer 417 296027W Capscrew 418 292682W Washer 419 2306836W Bracket, Mounting 1

21 2306857W Hose 123 166857W Clamp 524 2306858W Fitting 125 18738W Capscrew 226 2305620W Fitting 227 2305588W Bracket 128 2305613W Hose Assembly 229 *a 293710W Capscrew 1630 221777W Washer 1631 *a 2305619W Capscrew 232 15128W Washer 433 221724W Nut 234 *a R1381901 Capscrew 435 *a 221701W Capscrew 236 221720W Nut 4


Mounting PartsPower Controls (P Control)Caterpillar D6N (C47, C78)

09/05/2013W6G

1-24

Mounting PartsElectronic Controls (E Control)

Caterpillar D6N (C47, C78)

MP

_CAT

_D6N

_C47

_C78

_EC

.pdf

W6G

1-25

09/05/2013

Mounting PartsElectronic Controls (E Control)

Caterpillar D6N (C47, C78)


1 2305516W Bracket, Mounting 12 2305541W Guard, Bottom 13 2306315W Bracket, Filter 14 56995W Plug 65 15887W O-Ring 17 137852W Clamp, Strap AR8 221780W Washer 109 *a Y17C-1024 Capscrew 410 221775W Washer 411 2305617W Harness, External Filter 112 16557W Fitting 113 2305616W Fitting 114 211556 Valve 115 2306313W Hose Assembly 116 2306312W Spacer 417 296027W Capscrew 418 292682W Washer 419 2306836W Bracket, Mounting 121 2306857W Hose 1

23 166857W Clamp 524 2306858W Fitting 125 18738W Capscrew 226 2305620W Fitting 227 2305588W Bracket 128 2305613W Hose Assembly 229 *a 293710W Capscrew 1630 221777W Washer 1631 *a 2305619W Capscrew 232 15128W Washer 433 221724W Nut 234 *a R1381901 Capscrew 435 *a 221701W Capscrew 236 221720W Nut 437 *a 398817W Screw 238 2307919W Guard, Cable 139 2307920W Bracket, Cable Guard 1


09/05/2013W6G

1-26


1 2305516W Bracket, Mounting 12 2305541W Guard, Bottom 13 56995W Plug 64 15887W O-Ring 16 137852W Clamp, Strap 67 221780W Washer 108 *a Y17C-1024 Capscrew 49 221775W Washer 410 2305617W Harness, External Filter 211 2306836W Bracket, Mounting 112 2306857W Hose, Fuel 113 387316W Clamp 314 166857W Clamp 515 2306858W Fitting 116 18738W Capscrew 217 2305620W Fitting 218 2305588W Bracket 119 *a 293710W Capscrew 1620 221777W Washer 16

21 2307890W Bracket, Filter 122 2307895W Assembly, Hose 123 2307896W Assembly, Hose 124 2307894W Plate, Mounting 125 2307893W Spacer 226 293647W Capscrew 227 Y09G-0616 Capscrew 328 15134W Washer 329 15056W Nut 330 2307911W Gasket 131 243057 Clamp 240 *a 2305619W Capscrew 241 15128W Washer 442 221724W Nut 243 *a R13801901 Capscrew 444 *a 221701W Capscrew 245 221720W Nut 4


Mounting PartsCaterpillar D6N with Diff-Steer (C81)

2310

087F

_Mou

ntin

gPar

t_C

AT C

81.p

df

Note: Tractors with Diff-Steer After September, 2005 Effective with Tractor S/N's: Tier II: AKM01794 ALY02066 Tier III: DJA - - - - - DJY - - - - -

W6G

1-27

09/05/2013

Mounting PartsCaterpillar D6R PS (C50), D6R Series II, III (C71)

W6G

1A08

_New

_C50

,C71

.pdf

1 2300723W Bracket, RH 1 2 2300724W Bracket, LH 1 3 *b 221721W Nut 4 4 *a 2301144W Stud 4 5 Y17C-1664 Capscrew 2 6 221780W Washer 18 7 *a 2301775W Capscrew 2 8 *b 221724W Nut 2

9 15128W Washer 2 10 15887W O-Ring 1 11 Y17C-1636 Capscrew 12 14 2300709W Coupling 1



09/05/2013W6G

1-28

Mounting PartsCaterpillar D6T (C71)

W6G

1A08

_New

_C50

,C71

.pdf

1 2300723W Bracket, RH 1 2 2300724W Bracket, LH 1 3 *b 221721W Nut 4 4 *a 2301144W Stud 4 5 Y17C-1664 Capscrew 2 6 221780W Washer 18 7 *a 2301775W Capscrew 2 8 *b 221724W Nut 2

9 15128W Washer 2 10 15887W O-Ring 1 11 Y17C-1636 Capscrew 12 14 2300709W Coupling 1



W6G

1-29

09/05/2013

Mounting PartsDresser/Dressta TD15E PS (H44), TD15E DD (H45), TD15H PS (H46)


2301

173Y

_Ins

t_D

R T

D15

E_H

.pdf

1 2301156W Plate, LH Upper Mounting Pad 1 2 *a 2301171W Capscrew 10 3 15137W Washer 10 5 *a 253939W Stud 6 6 221780W Washer 6 7 *b 221721W Nut 6 8 *a 216224W Stud 2 9 15128W Washer 210 *b 221725W Nut 211 2301154W Plate, RH Upper Mounting Pad 112 2301153W Plate, LH Lower Mounting Pad 113 2301145W Plate, RH Lower Mounting Pad 114 2301169W Pilot, PTO 1

15 15893W O-Ring 116 90937W O-Ring 117 166857W Clamp, Hose 118 318935W Hose 119 2301167W Shaft 120 19928W Pin 121 9554W Lock, Ring 122 2301690W Gasket 123 2310958 Wrench (1.88 HEX) 1


09/05/2013W6G

1-30

Mounting PartsDresser/Dressta TD15H Tier II (H47), TD15M (H47)

2301

173Y

_Ins

t_D

R T

D15

H T

ier

II_M

.pdf


2 *a 2301171W Capscrew 10 3 15137W Washer 10 5 *a 253939W Stud 6 6 221780W Washer 6 7 *b 221721W Nut 6 8 *a 216224W Stud 2 9 15128W Washer 210 *b 221725W Nut 214 2301169W Pilot, PTO 115 15893W O-Ring 116 90937W O-Ring 117 166857W Clamp, Hose 118 318935W Hose 1

19 2301167W Shaft 120 19928W Pin 121 9554W Lock, Ring 122 2301690W Gasket 128 2307851W Plate, LH Upper Mounting Pad 129 2307850W Plate, RH Upper Mounting Pad 130 2307853W Plate, LH Lower Mounting Pad 131 2307852W Plate, RH Lower Mounting Pad 132 2310958 Wrench (1.88 HEX) 1


W6G

1-31

09/05/2013

Mounting PartsFiat-Hitachi/New Holland DC180 (A49)


Cas

e 18

50K

_NH

DC

-180

MP.

pdf




09/05/2013W6G

1-32


Fia

t_F

D14

E_1

75_D

X17

5 M

P.pd

f




Mounting PartsFiat-Hitachi/New Holland FD/FH14E, FD 175/195, DX 175/195 (A48)

W6G

1-33

09/05/2013

Mounting PartsJohn Deere 750, 750B (E41, E44)


W6G

1A03

1 *a 2301140W Stud 4 2 *a 2301144W Stud 4 4 388610W Coupling 1 5 2300785W Driveline Assembly 1 6 2300041W . U-Joint 2 7 221466W . Capscrew 821 223453W Shim .020 AR25 225097W Cup, Dust 126 25360 O-Ring 1

27 *b 221725W Nut 428 *b 221721W Nut 432 388612W Washer 833 *a 388611W Capscrew 835 15128W Washer, Flat 436 221780W Washer, Flat 4


09/05/2013W6G

1-34

Mounting PartsJohn Deere 850, 850B (E42, E43)


W6G

1A04

1 321415W Spacer 12 360378W Bracket 23 15128W Washer 24 1310734W Coupling 15 *a 2301143W Stud 46 *a 2301789W Stud 47 248321W Capscrew 28 223453W Shim AR9 225097W Cap, Dust 110 25360 O-Ring 111 *b 221725W Nut 412 221721W Nut 4

13 388612W Washer 814 *b 388611W Capscrew 815 2300785W Shaft, Universal 116 2300041W . U-Joint 217 221466W . . Capscrew 418 2300794W . Shaft 119 15128W Washer 420 221780W Washer 4


W6G

1-35

09/05/2013

Mounting PartsJohn Deere 750C Series I & II (E45)

Last Used S/N AW6G-1043


W6G

1A05

1 2301539W Driveshaft 12 2302799W . Flange Yoke 23 2302798W . Cross & Bearing Kit 24 *a 2301785W Stud 45 *b 221725W Nut 46 15128W Washer 47 *a 259543W Stud 48 *b 221721W Nut 49 221780W Washer 410 223453W Shim .020 AR

11 2301530W Mounting Pad 212 2301540W Capscrew 813 221710W Nut 814 2301529W Washer 415 2301531W Flange 116 16001W Fitting, Lube 1


09/05/2013W6G

1-36




W6G

1B05

1 *a 2301785W Stud 4 2 *e 221725W Nut 4 3 15128W Hardened Washer 4 4 *a 259543W Stud 4 5 *e 221721W Nut 4 6 221780W Hardened Washer 4 7 223453W Shim .020 AR 8 2301530W Mounting Pad 2 9 2301540W Capscrew 810 221710W Nut 811 2301529W Spherical Washer 412 2303733W Flange, Tractor End 113 129563W Strap 214 2301690W Gasket 115 58916W Snap Ring 116 2304350W U-Bolt 117 2303981W Driveline Guard, Winch End 118 292527W Capscrew 1

19 *c 2303737W Washer 119 *d 2307311W Washer 120 15135W Washer 421 15158W Washer 222 18662W Capscrew 223 15166W Washer 224 2301850W Cover, Dust 125 *b 398817W Capscrew 226 2305581W Cable Guard 127 2303952W Driveshaft 128 2310958 Wrench (1.88 HEX) 1

*a Use 230064W Loctite Kit *b Use 318702W Thread Lock *c Last Used on S/N AW6G-1597 *d First Used on S/N AW6G-1598 *e Use 245231 Thread Lock

W6G

1-37

09/05/2013


Last Used S/N AW6G-1043


W6G

1A06

1 2301532W Shaft, Drive 1 2 2302790W . Cross & Bearing Kit 2 3 2302791W . Flange Yoke 2 4 *a 2301785W Stud 4 5 *b 221725W Nut 4 6 15128W Washer 4 7 *a 259543W Stud 4 8 *b 221721W Nut 4 9 221780W Washer 4 10 223453W Shim AR

11 2301530W Mounting Pad 2 12 2301540W Capscrew 8 13 2301541W Nut 8 14 2301529W Washer 4 15 2301531W Flange 1 16 16001W Fitting, Lube 1


09/05/2013W6G

1-38




W6G

1B05

1 *a 2301785W Stud 4 2 *e 221725W Nut 4 3 15128W Hardened Washer 4 4 *a 259543W Stud 4 5 *e 221721W Nut 4 6 221780W Hardened Washer 4 7 223453W Shim .020 AR 8 2301530W Mounting Pad 2 9 2301540W Capscrew 810 221710W Nut 811 2301529W Spherical Washer 412 2303733W Flange, Tractor End 113 129563W Strap 214 2301690W Gasket 115 58916W Snap Ring 116 2304350W U-Bolt 117 2303981W Driveline Guard, Winch End 118 292527W Capscrew 1

19 *c 2303737W Washer 119 *d 2307311W Washer 120 15135W Washer 421 15158W Washer 222 18662W Capscrew 223 15166W Washer 224 2301850W Cover, Dust 125 *b 398817W Capscrew 226 2305581W Cable Guard 128 2305346W Driveshaft 129 2310958 Wrench (1.88 HEX) 1

*a Use 230064W Loctite Kit *b Use 318702W Thread Lock *c Last Used on S/N AW6G-1597 *d First Used on S/N AW6G-1598 *e Use 245231 Thread Lock

W6G

1-39

09/05/2013

Mounting PartsKomatsu D61EX-12, D61EX-15 (K47)


1 *a 2306298W Stud 2 2 *b 293729W Capscrew 5 3 *b 293731W Capscrew 5 4 2306299W Spacer, RH 1 5 2306300W Spacer, LH 1 6 *b 221724W Nut 2 7 15128W Washer 4 8 296434W Washer 10 9 2301641W O-Ring 110 2301642W Seal 111 *b 2301643W Capscrew 112 2300422W Washer 113 2300423W Yoke, PTO 114 *a 2301140W Stud 215 *a 2301144W Stud 616 18001W Plug 217 *b 221507W Capscrew 4

18 137852W Clamp 719 2303674W Shaft 119 53038W . Capscrew 819 261677W . U-Joint 219 261676W . Slip Yoke 119 NSS . Propeller Shaft 120 *b 293632W Capscrew 421 2301055W Protective Trim 2’22 *b 221725W Nut 223 *b 221721W Nut 624 221780W Washer 625 *a 293629W Capscrew 226 2310958 Wrench (1.88 HEX) 1 *a Use 230064W Loctite Kit *b Use 245231 Thread Lock

W6G

1A16

"Y" (Replace with

Item #25)

"X"

"Z"

TO AVOID DRIVE SHAFT INTERFERENCE ISSUE:

THE KOMATSU D61-15 MAY HAVE A TRACTOR POWER LINE SENSORCOVER PLATE ("X") (KOMATSU P/N 14Y-22-37430), QTY 1 &TWO SPACERS ("Z") (KOMATSU P/N 6164-11-5590) ALONG WITH TWOBOLTS ("Y") (KOMATSU P/N 01010-81065) TO RETAIN THE COVER.

ON THE TRACTOR, THESE PARTS CAN BE FOUND TOWARDS THE REAROF THE TRACTOR, SEVERAL INCHES FROM THE REAR FACE.

REMOVE THESE PARTS. SEE DETAIL A. REPLACE WITH EXISTING WASHER& ITEM# 25 WHERE BOLT ("Y") WAS USED.

Detail A

09/05/2013W6G

1-40

Mounting PartsKomatsu D65EX-12, D65EX-15 (K46)


W6G

1A11

1 *a 2301638W Stud 4 2 *a 274044W Capscrew 3 3 293730W Capscrew 5 4 2301639W Spacer, RH 1 5 2301640W Spacer, LH 1 6 *d 221724W Nut 4 7 15128W Washer 6 8 296434W Washer 8 9 2301641W O-Ring 1 10 2301642W Seal 1 11 *a 2301643W Capscrew 1 12 2300422W Washer 1 13 2300423W Yoke, PTO 1 14 *a 2301140W Stud 2 15 *a 2301144W Stud 6 16 18001W Plug 2 17 *a 221507W Capscrew 4 18 *b 2300304W Shaft 1 53038W . Capscrew 8

261677W . U-Joint 2 261676W . Yoke, Slip 1 NSS . Shaft, Propeller 1 18 *c 2300966W Shaft 1 53038W . Capscrew 8 2301006W . U-Joint 2 261676W . Yoke, Slip 1 NSS . Shaft, Propeller 1 19 *a 293632W Capscrew 4 20 *d 221721W Nut 6 21 221780W Washer 6 22 221372W Nut 2 23 2310958 Wrench (1.88 HEX) 1

*a Use 230064W Loctite Kit *b Last Used on S/N AW6G-1003 *c First Used on S/N AW6G-1004 *d Use 245231 Thread Lock

W6G

1-41

09/05/2013

Nameplate & Decals


1 2300792W Decal, Model RH 12 1321665W Decal, Warning 13 2311481 Decal, PTO Winch Maintenance 1

4 2300791W Decal, Model LH 16 16602W Screw 47 2311330 Decal, Load & Wire Rope Safety 1

W6G

1A02

_Dec

als_

Nam

epla

te.p

df

09/05/2013W6G

1-42

Intentionally Blank

09/05/2013W6G

2-1

Gear Train/Shaft

Brake Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46 & 2-47

Clutch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44 & 2-45

Clutch Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40 thru 2-43

Input Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 thru 2-39

Lock - Wire Rope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-57

Shaft - Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56

Shaft - Idler Gear - . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55

Shaft - Intermediate Gear . . . . . . . . . . . . . . . . . . . . . . . . 2-48 thru 2-54

09/05/2013W6G

2-2

90° Input ArrangementCase Quadtrac (R39)

W6G

2A01

_1



32 2302729W 5-1

09/05/2013W6G

2-3

90° Input ArrangementCase Quadtrac (R39)

1 2301605W Housing, Gear 12 2301601W Carrier, PTO 13 2301338W Cup, Roller Bearing 34 2301339W Cone, Roller Bearing 35 2301618W Shaft 16 2301616W Gear, Bevel 27 58941W Ring, Snap 18 2301624W Shim .005 AR9 2301625W Shim .007 AR10 2301626W Shim .020 AR11 123270W Seal 112 2301600W Yoke 113 2301627W Washer 114 *a 178402W Capscrew 1115 15158W Washer 1116 58929W Ring, Snap 217 2301336W Cup, Roller Bearing 118 2301337W Cone, Roller Bearing 119 2301619W Pinion 120 2301621W Gear 121 2312027 Key 122 *b 220984W Screw 123 221779W Washer 124 222677W Nut 125 110934W Shim .005 AR26 110935W Shim .007 AR27 110936W Shim .020 AR28 55289W O-Ring 129 2301613W Cover 130 *d 2305656W Gear 1

30 *e 2307118W Gear 131 221355W Nut 132 2301631W Gasket 133 16805W Capscrew 234 15156W Washer 235 14500W Fitting 136 2302240W Tube Assembly 137 16987W Fitting 138 16455W Fitting 139 250833W Shim .005 AR40 2301644W Shim .007 AR41 250834W Shim .020 AR42 140288W Hose Assembly 143 *c 2301632W Plate, Cover 145 176208W Pin 150 - - - - - - - Pump (See 3-65) 151 17224W Fitting 152 16543W Fitting 153 15135W Washer 854 2301628W Shim .005 AR55 2301629W Shim .007 AR56 2301630W Shim .020 AR

*a Use 1324880W Adhesive/Sealant *b Use 383789W Adhesive/Sealant *c Use HCE-96 Adhesive Sealant in Bead to This Location Prior to Assembly *d Last Used on AW6G-1197 *e First Used on AW6G-1198


09/05/2013W6G

2-4

90° Input ArrangementKomatsu D61EX-12/-15, D65E-12, D65EX-12/-15 (K46, K47)

W6G

2A01

-2



32 2302729W 5-1

09/05/2013W6G

2-5

90° Input ArrangementKomatsu D61EX-12/-15, D65E-12, D65EX-12/-15 (K46, K47)


1 2301605W Housing, Gear 12 2301601W Carrier, PTO 13 2301338W Cup, Roller Bearing 34 2301339W Cone, Roller Bearing 35 2301618W Shaft 16 2301616W Gear, Bevel 27 58941W Ring, Snap 18 2301624W Shim .005 AR9 2301625W Shim .007 AR10 2301626W Shim .020 AR11 123270W Seal 112 2301600W Yoke 113 2301627W Washer 114 *a 178402W Capscrew 1115 15158W Washer 1116 58929W Ring, Snap 217 2301336W Cup, Roller Bearing 118 2301337W Cone, Roller Bearing 119 2301619W Pinion 120 2301621W Gear 121 2312027 Key 122 *b 220984W Screw 123 221779W Washer 124 222677W Nut 125 110934W Shim .005 AR26 110935W Shim .007 AR27 110936W Shim .020 AR28 55289W O-Ring 129 2301613W Cover 130 *d 2305656W Gear 130 *e 2307118W Gear 1

31 221355W Nut 132 2301631W Gasket 133 16805W Capscrew 234 15156W Washer 235 14500W Fitting 136 2302240W Tube Assembly 137 16987W Fitting 138 16455W Fitting 139 250833W Shim .005 AR40 2301644W Shim .007 AR41 250834W Shim .020 AR42 140288W Hose Assembly 143 *c 2301632W Plate, Cover 145 176208W Pin 146 - - - - - - - Pump (See 3-67 & 3-68) 147 16909W Fitting 148 83857W Fitting 149 16561W Fitting 153 15135W Washer 854 2301628W Shim .005 AR55 2301629W Shim .007 AR56 2301630W Shim .020 AR

*a Use 1324880W Adhesive/Sealant *b Use 383789W Adhesive/Sealant *c Use HCE-96 Adhesive Sealant in Bead to This Location Prior to Assembly *d Last Used on AW6G-1197 *e First Used on AW6G-1198

09/05/2013W6G

2-6

Low Input ArrangementCase 1850K (R49)


W6G

2A02

Parts Service Gram

Item Gram

1, 10, 11 A1-A-22

09/05/2013W6G

2-7



1 44310W Bearing 1 1 12 44308W Bearing 3 3 33 2302993W Carrier, Pinion 1 1 14 16691W Capscrew 2 2 25 39371W O-Ring 1 1 16 2302492W Keeper 1 1 17 194090W Capscrew 4 4 48 2300645W Retainer, Bearing 1 1 110 2302493W Carrier, Input 1 1 111 2300624W Gear, Bevel 1 1 112 138750W Nut 1 1 113 15155W Washer 2 2 214 16805W Capscrew 2 2 215 15156W Washer 2 2 216 2300647W Gear 1 -- --16 2300749W Gear -- 1 --16 2300625W Gear -- -- 117 2300625W Gear 1 -- --17 2300749W Gear -- 1 --17 2300647W Gear -- -- 1

A - 45:1 & 56:1B - 83:1 & 103:1C - 153:1

18 2300654W Gear 1 -- --18 2300747W Gear -- 1 --18 2300748W Gear -- -- 119 2301484W Shaft, Input 1 1 120 *a 2301431W Pilot, PTO 1 1 121 178402W Capscrew 4 4 422 - - - - - - - Pump (See 3-68) 1 1 123 222734W Pin 2 2 224 188210W Fitting 1 1 125 16983W . O-Ring 1 1 126 2306201W Spacer 1 1 127 2306203W Ring, Snap 1 1 128 2306202W O-Ring 1 1 129 *b 2306204W Plate 1 1 130 *b 220098W Capscrew 1 1 1

*a Use 1324880W Adhesive/Sealant *b Use 318702W Thread Lock

Item Part No. Description Qty A B C


09/05/2013W6G

2-8


First Used on S/N AW6G-1062

W6G

2B02

_1

09/05/2013W6G

2-9



A - 45:1 & 56:1B - 83:1 & 103:1C - 153:1

1 *e 44310W Bearing 1 1 11 *f 41210W Bearing 1 1 12 44308W Bearing 3 3 33 *c 2305630W Carrier, Pinion 1 1 13 *d 2306200W Carier, Pinion 1 1 14 2305631W Capscrew 1 1 15 39371W O-Ring 1 1 16 2305628W Keeper 1 1 17 *a, *d, *g 220098W Capscrew 1 1 18 165035W Seal 1 1 19 *e 2306201W Spacer 1 1 19 *f 2306423W Spacer 1 1 110 *e 2305629W Carrier, Input 1 1 110 *f 2306561W Carrier, Input 1 1 111 *e 2300624W Gear, Bevel 1 1 111 *f, *g 2306564W Gear, Bevel 1 1 111 *h 2307599W Gear, Bevel 1 1 112 *q 221355W Nut 1 1 113 15134W Washer 2 2 214 *b 16805W Capscrew 4 4 415 15156W Washer, Lock 4 4 416 *d 2306202W O-Ring 1 1 117 *d 2306203W Ring, Snap 1 1 118 *d, *g 2306204W Plate 1 1 119 *d 2306350W Setscrew 1 1 120 *d 18515W Washer 1 1 121 2300647W Gear 1 -- --21 2300749W Gear -- 1 --21 2300625W Gear -- -- 122 2300625W Gear 1 -- --22 2300749W Gear -- 1 --22 2300647W Gear -- -- 1

23 *j 2305655W Gear 1 -- --23 *k 2307117W Gear 1 -- --23 *l 2305656W Gear -- 1 --23 *m 2307118W Gear -- 1 --23 *n 2305657W Gear -- -- 123 *p 2307119W Gear -- -- 129 2301484W Shaft, Input 1 1 133 2300645W Retainer, Bearing 1 1 135 2301431W Pilot, PTO 1 1 136 178402W Capscrew 4 4 437 - - - - - - - - Pump (See 3-68) 1 1 139 222734W Pin 2 2 240 2304942W Spacer 1 1 1

*a Use 318702W Thread Lock *b Use 1324880W Adhesive/Sealant *c Last used on S/N AW6G-1111 *d First used on S/N AW6G-1112 *e Last used on S/N AW6G-1149 *f First used on S/N AW6G-1150 *g Last used on S/N AW6G-1420 *h First used on S/N AW6G-1421 *j Last used on S/N AW6G-1220 *k First used on S/N AW6G-1221 *l Last used on S/N AW6G-1197 *m First used on S/N AW6G-1198 *n Last used on S/N AW6G-1214 *p First used on S/N AW6G-1215 *q Use 383789W Adhesive/Sealant



09/05/2013W6G

2-10

Low Input ArrangementCaterpillar D6H, D6R Series I & II (C50, C71, C480, C481)


W6G

2A02

Parts Service Gram

Item Gram

1, 10, 11 A1-A-22

09/05/2013W6G

2-11




A - 45:1 & 56:1B - 83:1 & 103:1C - 153:1

18 2300654W Gear 1 -- --18 2300747W Gear -- 1 --18 2300748W Gear -- -- 119 2300646W Shaft, Input 1 1 120 *a 2300648W Pilot, PTO 1 1 121 178402W Capscrew 4 4 422 - - - - - - - Pump (See 3-65 & 3-66) 1 1 123 222734W Pin 2 2 224 188210W Fitting 1 1 125 16983W . O-Ring 1 1 126 2306201W Spacer 1 1 127 2306203W Ring, Snap 1 1 128 2306202W O-Ring 1 1 129 *b 2306204W Plate 1 1 130 *b 220098W Capscrew 1 1 1




09/05/2013W6G

2-12



W6G

2B02

_2

09/05/2013W6G

2-13



A - 45:1 & 56:1B - 83:1 & 103:1C - 153:1


23 *j 2305655W Gear 1 -- --23 *k 2307117W Gear 1 -- --23 *l 2305656W Gear -- 1 --23 *m 2307118W Gear -- 1 --23 *n 2305657W Gear -- -- 123 *p 2307119W Gear -- -- 129 2300646W Shaft, Input 1 1 130 2300648W Pilot, PTO 1 1 131 178402W Capscrew 4 4 432 - - - - - - - - Pump (See 3-65 & 3-66) 1 1 133 2300645W Retainer, Bearing 1 1 139 222734W Pin 2 2 240 2304942W Spacer 1 1 1

*a Use 318702W Thread Lock *b Use 1324880W Adhesive/Sealant *c Last Used on S/N AW6G-1111 *d First Used on S/N AW6G-1112 *e Last Used on S/N AW6G-1149 *f First Used on S/N AW6G-1150 *g Last Used on S/N AW6G-1420 *h First Used on S/N AW6G-1421 *j Last Used on S/N AW6G-1220 *k First Used on S/N AW6G-1221 *l Last Used on S/N AW6G-1197 *m First Used on S/N AW6G-1198 *n Last Used on S/N AW6G-1214 *p First Used on S/N AW6G-1215 *q Use 383789W Adhesive/Sealant



09/05/2013W6G

2-14

Low Input ArrangementFiat-Hitachi/New Holland DC-180 (A49), FD14E (A48)


W6G

2A02

Parts Service Gram

Item Gram

1, 10, 11 A1-A-22

09/05/2013W6G

2-15

Low Input ArrangementFiat-Hitachi/New Holland DC-180 (A49), FD14E (A48)



A - 45:1 & 56:1B - 83:1 & 103:1C - 153:1

18 2300654W Gear 1 -- --18 2300747W Gear -- 1 --18 2300748W Gear -- -- 119 2301484W Shaft, Input 1 1 120 *a 2301431W Pilot, PTO 1 1 121 178402W Capscrew 4 4 422 - - - - - - - Pump (See 3-67 & 3-68) 1 1 123 222734W Pin 2 2 224 188210W Fitting 1 1 125 16983W . O-Ring 1 1 126 2306201W Spacer 1 1 127 2306203W Ring, Snap 1 1 128 2306202W O-Ring 1 1 129 2306204W Plate 1 1 130 *b 220098W Capscrew 1 1 1




09/05/2013W6G

2-16

Low Input ArrangementFiat-Hitachi/New Holland DC180 (A49), FD14E, FD175/195, FDX175/195 (A48)


W6G

2B02

_1

09/05/2013W6G

2-17

Low Input ArrangementFiat-Hitachi/New Holland DC180 (A49), FD14E, FD175/195, FDX175/195 (A48)


A - 45:1 & 56:1B - 83:1 & 103:1C - 153:1


23 *j 2305655W Gear 1 -- --23 *k 2307117W Gear 1 -- --23 *l 2305656W Gear -- 1 --23 *m 2307118W Gear -- 1 --23 *n 2305657W Gear -- -- 123 *p 2307119W Gear -- -- 129 2301484W Shaft, Input 1 1 133 2300645W Retainer, Bearing 1 1 135 2301431W Pilot, PTO 1 1 136 178402W Capscrew 4 4 437 - - - - - - - - Pump (See 3-67 & 3-68) 1 1 139 222734W Pin 2 2 240 2304942W Spacer 1 1 1




09/05/2013W6G

2-18

High Input ArrangementCaterpillar D6D, D6E (C43), D6G (C73)


W6G

2B03

_1

Parts Service Gram

Item Gram

1, 10, 11 A1-A-22

09/05/2013W6G

2-19



1 44310W Bearing 1 1 12 44308W Bearing 3 3 33 2302993W Carrier, Pinion 1 1 14 16691W Capscrew 2 2 25 39371W O-Ring 1 1 16 2302492W Keeper 1 1 17 194090W Capscrew 4 4 48 2300645W Retainer, Bearing 1 1 19 165035W Seal 1 1 110 2302493W Carrier, Input 1 1 111 2300624W Gear, Bevel 1 1 112 138750W Nut 1 1 113 15155W Washer 2 2 214 16805W Capscrew 2 2 215 15156W Washer 2 2 216 2300647W Gear 1 -- --16 2300749W Gear -- 1 --16 2300625W Gear -- -- 1

17 2300625W Gear 1 -- --17 2300749W Gear -- 1 --17 2300647W Gear -- -- 118 2300654W Gear 1 -- --18 2300747W Gear -- 1 --18 2300748W Gear -- -- 119 2300646W Shaft, Input 1 1 120 *a 2300779W Pilot, PTO 1 1 121 307788W Capscrew 4 4 426 - - - - - - - Pump (See 3-65 & 3-66) 1 1 127 222734W Pin 2 2 228 188210W Fitting 1 1 129 16983W . O-Ring 1 1 1 *a Use 1324880W Adhesive/Sealant

A - 45:1 & 56:1B - 83:1 & 103:1C - 153:1



09/05/2013W6G

2-20



W6G

2C03

_1

09/05/2013W6G

2-21



1 *e 44310W Bearing 1 1 11 *f 41210W Bearing 1 1 12 44308W Bearing 3 3 33 *c 2305630W Carrier, Pinion 1 1 13 *d 2306200W Carrier, Pinion 1 1 14 2305631W Capscrew 1 1 15 39371W O-Ring 1 1 16 2305628W Keeper 1 1 17 *a, *d, *g 220098W Capscrew 1 1 18 165035W Seal 1 1 19 *d, *e 2306201W Spacer 1 1 19 *f 2306423W Spacer 1 1 110 *e 2305629W Carrier, Input 1 1 110 *f 2306561W Carrier, Input 1 1 111 *e 2300624W Gear, Bevel 1 1 111 *f, *g 2306564W Gear, Bevel 1 1 111 *h 2307599W Gear, Bevel 1 1 112 *q 221355W Nut 1 1 113 15134W Washer 2 2 214 *b 16805W Capscrew 4 4 415 15156W Washer, Lock 4 4 416 *d 2306202W O-Ring 1 1 117 *d 2306203W Ring, Snap 1 1 118 *d, *g 2306204W Plate 1 1 119 *d 2306350W Setscrew 1 1 120 *d 18515W Washer 1 1 121 2300647W Gear 1 -- --21 2300749W Gear -- 1 --21 2300625W Gear -- -- 122 2300625W Gear 1 -- --22 2300749W Gear -- 1 --22 2300647W Gear -- -- 1

23 *j 2305655W Gear 1 -- --23 *k 2307117W Gear 1 -- --23 *l 2305656W Gear -- 1 --23 *m 2307118W Gear -- 1 --23 *n 2305657W Gear -- -- 123 *p 2307119W Gear -- -- 129 2300646W Shaft, Input 1 1 130 2300779W Pilot, PTO 1 1 131 2302626W Capscrew 4 4 432 2300645W Retainer, Bearing 1 1 133 2302963W Pump (See 3-66) 1 1 142 222734W Pin 2 2 243 2304942W Spacer 1 1 1


A - 45:1 & 56:1B - 83:1 & 103:1C - 153:1



09/05/2013W6G

2-22

High Input ArrangementCaterpillar D6N (C47, C78, C81)Last Used on S/N AW6G-1060

W6G

2B03

_2

Parts Service Gram

Item Gram

1, 10, 11 A1-A-22

09/05/2013W6G

2-23

High Input ArrangementCaterpillar D6N (C47, C78, C81)Last Used on S/N AW6G-1060


17 2300625W Gear 1 -- --17 2300749W Gear -- 1 --17 2300647W Gear -- -- 118 2300654W Gear 1 -- --18 2300747W Gear -- 1 --18 2300748W Gear -- -- 119 2300646W Shaft, Input 1 1 126 - - - - - - - Pump (See 3-65 & 3-66) 1 1 127 222734W Pin 2 2 228 188210W Fitting 1 1 129 16983W . O-Ring 1 1 131 2305498W Coupler 1 1 132 178402W Capscrew 4 4 433 19929W Pin 1 1 134 216590W Fitting, O-Ring 2 2 235 2305497W Pilot, PTO 1 1 136 15887W O-Ring 1 1 1

A - 45:1 & 56:1B - 83:1 & 103:1C - 153:1



09/05/2013W6G

2-24

High Input ArrangementCaterpillar D6N (C47, C78, C81)First Used on S/N AW6G-1061

W6G

2C03

_2

09/05/2013W6G

2-25

High Input ArrangementCaterpillar D6N (C47, C78, C81)First Used on S/N AW6G-1061


23 *j 2305655W Gear 1 -- --23 *k 2307117W Gear 1 -- --23 *l 2305656W Gear -- 1 --23 *m 2307118W Gear -- 1 --23 *n 2305657W Gear -- -- 123 *p 2307119W Gear -- -- 129 2300646W Shaft, Input 1 1 132 2300645W Retainer, Bearing 1 1 133 2302963W Pump (See 3-66) 1 1 135 2305497W Pilot, PTO 1 1 136 178402W Capscrew 4 4 437 216590W Fitting 2 2 238 19929W Pin 1 1 139 2305498W Coupler 1 1 141 15887W O-Ring 1 1 142 222734W Pin 2 2 243 2304942W Spacer 1 1 1


A - 45:1 & 56:1B - 83:1 & 103:1C - 153:1



09/05/2013W6G

2-26

High Input ArrangementDresser/Dressta TD15E, TD15H, TD15M (H44, H45, H46, H47)


W6G

2B03

_1

Parts Service Gram

Item Gram

1, 10, 11 A1-A-22

09/05/2013W6G

2-27

High Input ArrangementDresser/Dressta TD15E, TD15H, TD15M (H44, H45, H46, H47)



17 2300625W Gear 1 -- --17 2300749W Gear -- 1 --17 2300647W Gear -- -- 118 2300654W Gear 1 -- --18 2300747W Gear -- 1 --18 2300748W Gear -- -- 119 2300646W Shaft, Input 1 1 120 *a 2300779W Pilot, PTO 1 1 121 307788W Capscrew 4 4 426 - - - - - - - Pump (See 3-65 & 3-66) 1 1 127 222734W Pin 2 2 228 188210W Fitting 1 1 129 16983W . O-Ring 1 1 1 *a Use 1324880W Adhesive/Sealant

A - 45:1 & 56:1B - 83:1 & 103:1C - 153:1



09/05/2013W6G

2-28

High Input ArrangementDresser/Dressta TD15E, TD15H PS, TD15M (H44, H45, H46, H47)


W6G

2C03

_1

09/05/2013W6G

2-29

High Input ArrangementDresser/Dressta TD15E, TD15H PS, TD15M (H44, H45, H46, H47)



23 *j 2305655W Gear 1 -- --23 *k 2307117W Gear 1 -- --23 *l 2305656W Gear -- 1 --23 *m 2307118W Gear -- 1 --23 *n 2305657W Gear -- -- 123 *p 2307119W Gear -- -- 129 2300646W Shaft, Input 1 1 130 2300779W Pilot, PTO 1 1 131 2302626W Capscrew 4 4 432 2300645W Retainer, Bearing 1 1 133 2302963W Pump (See 3-66) 1 1 142 222734W Pin 2 2 243 2304942W Spacer 1 1 1

*a Use 318702W Thread Lock *b Use 1324880W Adhesive/Sealant *c Last Used on S/N AW6G-1111 *d First Used on S/N AW6G-1112 *e Last Used on S/N AW6G-1149 *f First Used on S/N AW6G-1150 *g Last Used on S/N AW6G-1420 *h First Used on S/N AW6G-1421 *j Last Used on S/N AW6G-1220 *k First Used on S/N AW6G-1221 *l Last Used on S/N AW6G-1197 *m First Used on S/N AW6G-1198 *n First Used on S/N AW6G-1214 *p First Used on S/N AW6G-1215 *q Use 383789W Adhesive/Sealant

A - 45:1 & 56:1B - 83:1 & 103:1C - 153:1



09/05/2013W6G

2-30

High Input ArrangementJohn Deere 750B, 850B (E41, E42, E43, E44)


W6G

2B03

_3

Parts Service Gram

Item Gram

1, 10, 11 A1-A-22

09/05/2013W6G

2-31




17 2300625W Gear 1 -- --17 2300749W Gear -- 1 --17 2300647W Gear -- -- 118 2300654W Gear 1 -- --18 2300747W Gear -- 1 --18 2300748W Gear -- -- 119 2300798W Shaft, Input -- 1 121 178402W Capscrew 4 4 422 *a 16829W Capscrew -- 1 123 *a 2301627W Washer -- 1 124 122400W Ring, Snap -- 1 125 2300797W Yoke -- 1 126 - - - - - - - Pump (See 3-65) 1 1 127 222734W Pin 2 2 228 188210W Fitting 1 1 129 16983W . O-Ring 1 1 130 2300799W Retainer -- 1 1 *a Use 264134W Adhesive/Sealant

A - 45:1 & 56:1B - 83:1 & 103:1C - 153:1



09/05/2013W6G

2-32W

6G2A

12_1High Input Arrangement

John Deere 750B, 850B (E41, E42, E43, E44)First Used on S/N AW6G-1061

09/05/2013W6G

2-33

1 *g 44310W Bearing 1 1 11 *h 41210W Bearing 1 1 12 44308W Bearing 3 3 33 *e 2305630W Carrier, Pinion 1 1 13 *f 2306200W Carrier, Pinion 1 1 14 2305631W Capscrew 1 1 15 39371W O-Ring 1 1 16 2305628W Keeper 1 1 17 *a, *f, *j 220098W Capscrew 1 1 18 165035W Seal 1 1 19 *f, *g 2306201W Spacer 1 1 19 *h 2306423W Spacer 1 1 110 *g 2305629W Carrier, Input 1 1 110 *h 2306561W Carrier, Input 1 1 111 *f 2300624W Gear, Bevel 1 1 111 *h, *j 2306564W Gear, Bevel 1 1 111 *k 2307599W Gear, Bevel 1 1 112 *c 221355W Nut 1 1 113 15134W Washer 2 2 214 *b 16805W Capscrew 4 4 415 15156W Washer, Lock 4 4 416 *f 2306202W O-Ring 1 1 117 *f 2306203W Ring, Snap 1 1 118 *f 2306204W Plate 1 1 119 *f 2306350W Setscrew 1 1 120 *f 18515W Washer 1 1 121 2300647W Gear 1 -- --21 2300749W Gear -- 1 --21 2300625W Gear -- -- 122 2300625W Gear 1 -- --22 2300749W Gear -- 1 --22 2300647W Gear -- -- 1

23 *l 2305655W Gear 1 -- --23 *m 2307117W Gear 1 -- --23 *n 2305656W Gear -- 1 --23 *p 2307118W Gear -- 1 --23 *q 2305657W Gear -- -- 123 *r 2307119W Gear -- -- 129 2300797W Yoke 1 1 130 2300645W Retainer, Bearing 1 1 131 2302963W Pump (See 3-66) 1 1 132 2300798W Shaft, Input 1 1 133 *c 222648W Setscrew 4 4 434 *d 16829W Capscrew 1 1 135 2301627W Washer 1 1 136 122400W Ring, Snap 1 1 142 222734W Pin 2 2 243 2304942W Spacer 1 1 1

*a Use 318702W Thread Lock *b Use 1324880W Adhesive/Sealant *c Use 383789W Adhesive/Sealant *d Use 264134W Adhesive/Sealant *e Last Used on S/N AW6G-1111 *f First Used on S/N AW6G-1112 *g Last Used on S/N AW6G-1149 *h First Used on S/N AW6G-1150 *j Last Used on S/N AW6G-1420 *k First Used on S/N AW6G-1421 *l Last Used on S/N AW6G-1220 *m First Used on S/N AW6G-1221 *n Last Used on S/N AW6G-1197 *p First Used on S/N AW6G-1198 *q Last Used on S/N AW6G-1214 *r First Used on S/N AW6G-1215

A - 45:1 & 56:1B - 83:1 & 103:1C - 153:1





09/05/2013W6G

2-34

High Input ArrangementJohn Deere 750C, 850C (E45, E46)


W6G

2B03

_4

Parts Service Gram

Item Gram

1, 10, 11 A1-A-22

09/05/2013W6G

2-35

High Input ArrangementJohn Deere 750C, 850C (E45, E46)


1 44310W Bearing 1 1 12 44308W Bearing 3 3 33 2302993W Carrier, Pinion 1 1 14 16691W Capscrew 2 2 25 39371W O-Ring 1 1 16 2302492W Keeper 1 1 17 194090W Capscrew 4 4 48 2300645W Retainer, Bearing 1 1 19 165035W Seal 1 1 110 2302493W Carrier, Input 1 1 111 2300624W Gear, Bevel 1 1 112 138750W Nut 1 1 113 15155W Washer 2 2 214 16805W Capscrew 2 2 215 15156W Washer 2 2 216 2300647W Gear 1 -- --16 2300749W Gear -- 1 --16 2300625W Gear -- -- 117 2300625W Gear 1 -- --17 2300749W Gear -- 1 --17 2300647W Gear -- -- 1

18 2300654W Gear 1 -- --18 2300747W Gear -- 1 --18 2300748W Gear -- -- 119 2300798W Shaft, Input -- 1 121 178402W Capscrew 4 4 422 *a 16829W Capscrew -- 1 123 *a 2301627W Washer -- 1 124 122400W Ring, Snap -- 1 126 - - - - - - - Pump (See 3-65) 1 1 127 222734W Pin 2 2 228 188210W Fitting 1 1 129 16983W . O-Ring 1 1 130 2300799W Retainer -- 1 131 *b 2301533W Flange, Winch End -- 1 132 *c 2303962W Flange, Damped -- 1 1 *a Use 264134W Adhesive/Sealant *b Last Used on S/N AW6G-1043 *c First Used on S/N AW6G-1044

A - 45:1 & 56:1B - 83:1 & 103:1C - 153:1



09/05/2013W6G

2-36W

6G2A

12_2High Input ArrangementJohn Deere 750C Series I & II (E45)


09/05/2013W6G

2-37

1 *g 44310W Bearing 1 1 11 *h 41210W Bearing 1 1 12 44308W Bearing 3 3 33 *e 2305630W Carrier, Pinion 1 1 13 *f 2306200W Carrier, Pinion 1 1 14 2305631W Capscrew 1 1 15 39371W O-Ring 1 1 16 2305628W Keeper 1 1 17 *a, *f, *i 220098W Capscrew 1 1 18 165035W Seal 1 1 19 *f, *g 2306201W Spacer 1 1 19 *h 2306423W Spacer 1 1 110 *g 2305629W Carrier, Input 1 1 110 *h 2306561W Carrier, Input 1 1 111 *g 2300624W Gear, Bevel 1 1 111 *h,*i 2306564W Gear, Bevel 1 1 111 *j 2307599W Gear, Bevel 1 1 112 *c 221355W Nut 1 1 113 15134W Washer 2 2 214 *b 16805W Capscrew 4 4 415 15156W Washer, Lock 4 4 416 *f 2306202W O-Ring 1 1 117 *f 2306203W Ring, Snap 1 1 118 *f 2306204W Plate 1 1 119 *f 2306350W Setscrew 1 1 120 *f 18515W Washer 1 1 121 2300647W Gear 1 -- --21 2300749W Gear -- 1 --21 2300625W Gear -- -- 122 2300625W Gear 1 -- --22 2300749W Gear -- 1 --22 2300647W Gear -- -- 123 *k 2305655W Gear 1 -- --23 *l 2307117W Gear 1 -- --23 *m 2305656W Gear -- 1 --

23 *n 2307118W Gear -- 1 --23 *p 2305657W Gear -- -- 123 *q 2307119W Gear -- -- 131 2302963W Pump (See 3-66) 1 1 132 2300798W Shaft, Input 1 1 133 *c 222648W Setscrew 4 4 434 *d 16829W Capscrew 1 1 135 2301627W Washer 1 1 136 122400W Ring, Snap 1 1 138 *f 2306215W Retainer, Bearing 1 1 139 *f 2306216W Shim .005 AR AR AR40 *f 2306217W Shim .007 AR AR AR41 *f 2306218W Shim .020 AR AR AR42 222734W Pin 2 2 243 2304942W Spacer 1 1 144 *e 2303962W Flange, Damped 1 1 145 *f 2301553W Flange, Winch End 1 1 1

*a Use 318702W Thread Lock *b Use 1324880W Adhesive/Sealant *c Use 383789W Adhesive/Sealant *d Use 264134W Adhesive *e Last Used on S/N AW6G-1111 *f First Used on S/N AW6G-1112 *g Last Used on S/N AW6G-1149 *h First Used on S/N AW6G-1150 *i Last Used on S/N AW6G-1420 *j First Used on S/N AW6G-1421 *k Last Used on S/N AW6G-1220 *l First Used on S/N AW6G-1221 *m Last Used on S/N AW6G-1197 *n First Used on S/N AW6G-1198 *p Last Used on S/N AW6G-1214 *q First Used on S/N AW6G-1215

A - 45:1 & 56:1B - 83:1 & 103:1C - 153:1

High Input ArrangementJohn Deere 750C Series I & II (E45)




09/05/2013W6G

2-38W

6G2A

12High Input ArrangementJohn Deere 850C Series I & II (E46)


09/05/2013W6G

2-39

1 *g 44310W Bearing 1 1 11 *h 41210W Bearing 1 1 12 44308W Bearing 3 3 33 *e 2305630W Carrier, Pinion 1 1 13 *f 2306200W Carrier, Pinion 1 1 14 2305631W Capscrew 1 1 15 39371W O-Ring 1 1 16 2305628W Keeper 1 1 17 *a, *f, *i 220098W Capscrew 1 1 18 165035W Seal 1 1 19 *f, *g 2306201W Spacer 1 1 19 *h 2306423W Spacer 1 1 110 *g 2305629W Carrier, Input 1 1 110 *j 2306561W Carrier, Input 1 1 111 *g 2300624W Gear, Bevel 1 1 111 *h,*i 2306564W Gear, Bevel 1 1 111 *j 2307599W Gear, Bevel 1 1 112 *c 221355W Nut 1 1 113 15134W Washer 2 2 214 *b 16805W Capscrew 4 4 415 15156W Washer, Lock 4 4 416 *f 2306202W O-Ring 1 1 117 *f 2306203W Ring, Snap 1 1 118 *f, *i 2306204W Plate 1 1 119 *f 2306350W Setscrew 1 1 120 *f 18515W Washer 1 1 121 2300647W Gear 1 -- --21 2300749W Gear -- 1 --21 2300625W Gear -- -- 122 2300625W Gear 1 -- --22 2300749W Gear -- 1 --22 2300647W Gear -- -- 1

23 *k 2305655W Gear 1 -- --23 *l 2307117W Gear 1 -- --23 *m 2305656W Gear -- 1 --23 *n 2307118W Gear -- 1 --23 *p 2305657W Gear -- -- 123 *q 2307119W Gear -- -- 130 2300645W Retainer, Bearing 1 1 131 2302963W Pump (See 3-66) 1 1 132 2300798W Shaft, Input 1 1 133 *c 222648W Setscrew 4 4 434 *d 16829W Capscrew 1 1 135 2301627W Washer 1 1 136 122400W Ring, Snap 1 1 137 2301533W Flange, Winch End 1 1 142 222734W Pin 2 2 243 2304942W Spacer 1 1 1

*a Use 318702W Thread Lock *b Use 1324880W Adhesive/Sealant *c Use 383789W Adhesive/Sealant *d Use 264134W Adhesive/Sealant *e Last Used on S/N AW6G-1111 *f First Used on S/N AW6G-1112 *g Last Used on S/N AW6G-1149 *h First Used on S/N AW6G-1150 *i Last Used on S/N AW6G-1420 *j First Used on S/N AW6G-1421 *k Last Used on S/N AW6G-1220 *l First Used on S/N AW6G-1221 *m Last Used on S/N AW6G-1197 *n First Used on S/N AW6G-1198 *p Last Used on S/N AW6G-1214 *q First Used on S/N AW6G-1215

A - 45:1 & 56:1B - 83:1 & 103:1C - 153:1

High Input ArrangementJohn Deere 850C Series I & II (E46)




09/05/2013W6G

2-40

Clutch GroupLast Used on S/N AW6G-1204

W6G

2A05



4, 7, 10 (141913W), 15, 21

2311388 5-1

2, 3, 9, 13, 14, 20 2311389 5-1

09/05/2013W6G

2-41

Clutch GroupLast Used on S/N AW6G-1204


2 2300668W Cup, Bearing 23 2300669W Cone, Bearing 14 219070W Ring, Seal 15 2300612W Spacer 16 2300613W Gear, Clutch Shaft 17 58924W Snap 18 2300634W Spacer 19 43211W Bearing 110 141913W O-Ring 410 *a 59229W O-Ring 411 2300707W Clutch Assembly (See 2-26) 212 2300606W Hub, Clutch 213 2300671W Cup, Bearing 414 2300672W Cone, Bearing 4

15 184818W Ring, Snap 416 2300610W Gear, Bevel 217 246769W Capscrew 1618 2300609W Shaft 119 2306398W Shim .005 AR19 2306399W Shim .007 AR19 2306400W Shim .020 AR20 2300673W Cone, Bearing 121 2300643W Ring, Seal 222 15483W Fitting, Pipe 123 2300708W Brake Arrangement 1

*a Included in Cold-Weather Seal Package P/N 2305406W

09/05/2013W6G

2-42

Clutch GroupFirst Used on S/N AW6G-1205

W6G

2A05

_1.p

df



4, 7, 10 (39442W), 15, 21

2311388 5-1

2, 3, 9, 13, 14, 20 2311389 5-1

09/05/2013W6G

2-43

Clutch GroupFirst Used on S/N AW6G-1205


2 2300668W Cup, Bearing 23 2300669W Cone, Bearing 14 219070W Ring, Seal 15 2300612W Spacer 16 2300613W Gear, Clutch Shaft 17 58924W Snap 18 2300634W Spacer 19 43211W Bearing 110 39442W O-Ring 411 2300707W Clutch Assembly (See 2-27) 212 2300606W Hub, Clutch 213 2300671W Cup, Bearing 4

14 2300672W Cone, Bearing 415 184818W Ring, Snap 416 2300610W Gear, Bevel 217 246769W Capscrew 1618 2307029W Shaft 119 2306398W Shim .005 AR19 2306399W Shim .007 AR19 2306400W Shim .020 AR20 2300673W Cone, Bearing 121 2300643W Ring, Seal 222 15483W Fitting, Pipe 123 2300708W Brake Arrangement 1

09/05/2013W6G

2-44

Clutch Assembly Last Used on S/N AW6G-1204


W6G

2A06

2300707W Clutch Assembly1 *b 2300602W . Clutch Spider Assembly 11 *c 2305072W . Clutch Spider Assembly 12 *c 295752W . . Capscrew 102 *b 2300603W . . Hub 13 *c,*d 2304978W . . Hub 14 2300604W . Piston Assembly 15 *c 2305607W . . Piston 16 *c 2305609W . . Ring, Retaining 17 *c 2305608W . . Plate, Spring Reaction 18 *a 89777W . O-Ring 18 *e 15893W . O-Ring 19 *a 79972W . O-Ring 19 *e 113586W . O-Ring 110 *a 261542W . Plate, Separator 611 *a 328715W . Disc, Friction 7

12 2300618W . Plate, Clutch 113 2300670W . Ring, Snap 114 *a 2300619W . Spring 115 2300608W . Spring, Retainer 116 16338W . Capscrew 417 *b 15483W . Fitting, Pipe 118 261542W . Plate, Separator (See Detail above) 1

*a Included in 2302774W Service Kit *b Last Used S/N AW6G-1064 *c First Used S/N AW6G-1065 *d Use 318702W Thread Lock *e Included in Cold-Weather Seal Package P/N 2305406W



8 (89777W), 9 (79972W), 10, 11, 14

2311388 5-1

09/05/2013W6G

2-45

Clutch Assembly First Used on S/N AW6G-1205


W6G

2A06

2300707W Clutch Assembly1 2305072W . Clutch Spider Assembly 12 295752W . . Capscrew 103 *c 2304978W . . Hub 14 2300604W . Piston Assembly 15 2305607W . . Piston 16 2305609W . . Ring, Retaining 17 2305608W . . Plate, Spring Reaction 18 *a 89777W . O-Ring 18 *b 15893W . O-Ring 19 *a 79972W . O-Ring 19 *b 113586W . O-Ring 110 *a 261542W . Plate, Separator 6

11 *a 328715W . Disc, Friction 712 2300618W . Plate, Clutch 113 2300670W . Ring, Snap 114 *a 2300619W . Spring 115 2300608W . Spring, Retainer 116 16338W . Capscrew 418 261542W . Plate, Separator (See Detail above) 1

*a Included in 2302774W Service Kit *b Included in Cold-Weather Seal Package P/N 2305406W *c Use 318702W Thread Lock



8 (89777W), 9 (79972W), 10, 11, 14

2311388 5-1

09/05/2013W6G

2-46


W6G

2A04

.pdf

1 *a 2302488W Carrier, Bearing 11 *b 2305993W Carrier, Bearing 12 133926W Piston 13 133927W Ring, Seal 13 *e 2305405W Ring, Seal 14 79979W O-Ring 14 *e 46629W O-Ring 15 261542W Plate, Separator 76 328715W Disc, Friction 87 2300629W Plate, Pressure 18 92867W Pin 29 2301523W Pin, Thrust 810 265401W Ring 111 193912W Spring 112 2300631W Cover, Brake 113 2300630W Hub, Brake 114 2301522W Capscrew 2

15 221775W Washer 816 2300627W Cage 117 12963W Ring, Snap 218 221563W Capscrew 219 15135W Washer 220 2302490W Keeper 121 2302484W Housing, Bearing Retainer 122 *c 2302486W Retainer, Bearing 122 *d 2306983W Retainer, Bearing 1

*a Last Used on S/N AW6G-1064 *b First Used on S/N AW6G-1065 *c Last used on S/N AW6G-1151 *d First used on S/N AW6G-1152 *e Included in Cold-Weather Seal Package P/N 2305406W

Brake ArrangementLast Used on S/N AW6G-1204



3 (133927W), 4 (79979W), 5, 6, 17

2311387 5-1

09/05/2013W6G

2-47


W6G

2A04

_1.p

df

1 2305993W Carrier, Bearing 12 133926W Piston 13 133927W Ring, Seal 13 *a 2305405W Ring, Seal 14 79979W O-Ring 14 *a 46629W O-Ring 15 261542W Plate, Separator 76 328715W Disc, Friction 87 2300629W Plate, Pressure 18 92867W Pin 29 2301523W Pin, Thrust 810 265401W Ring 111 193912W Spring 112 2300631W Cover, Brake 113 2300630W Hub, Brake 1

14 2301522W Capscrew 215 221775W Washer 816 2300627W Cage 117 12963W Ring, Snap 218 221563W Capscrew 219 15135W Washer 220 2302490W Keeper 121 2302484W Housing, Bearing Retainer 122 2306983W Retainer, Bearing 123 *b 2310475 Ring, Stroke Limiter 1

*a Included in Cold-Weather Seal Package P/N 2305406W *b First Used on S/N AW6G-1524

Brake ArrangementFirst Used on S/N AW6G-1205



3 (133927W), 4 (79979W), 5, 6, 17

2311387 5-1

09/05/2013W6G

2-48

Shaft - Intermediate GearWithout Freespool

Item Part No. Description Qty A B

W6G

2A07

1 96024W Gear 1 -- 1 96031W Gear -- 1 2 178402W Capscrew 6 6 3 15158W Washer 6 6 4 149541W Shim .005 AR AR 4 149542W Shim .007 AR AR

4 149543W Shim .020 AR AR 5 30059W Cup, Roller Bearing 2 2 6 280262W Cover 1 1 7 30080W Cone, Roller Bearing 2 2 8 95972W Shaft, Intermediate 1 1 9 95973W Gear 1 1


A - 45:1, 83:1 & 153:1B - 56:1 & 103:1



5, 7 2311390 5-1

09/05/2013W6G

2-49

Shaft - Intermediate Gear, Power ControlsWith Freespool


W6G

2A08

1 151580W Shifter 1 12 151583W Stud, Ball 1 1 3 15906W Washer 1 14 6348W Ball 1 15 280985W Spring 1 16 46578W Plug 1 17 67355W Lockwire AR AR8 151584W Shaft, Crank 1 19 203239W Crank 1 110 18588W Capscrew 1 1 11 15158W Washer 7 712 85749W Bolt, Shoulder 1 113 283434W Gear (2.75" ID) 1 --

14 2302626W Capscrew 6 615 2302624W Piston, Adjust 1 1 16 159940W O-Ring 1 1 17 30059W Cup, Bearing 2 218 2302625W Cover 1 1 19 30058W Cone, Bearing 2 219 2302311W Cone, Bearing 2 220 283427W Shaft, (2.75" OD) 1 121 282148W Gear, Pinion 1 122 151588W Clutch 1 123 2304803W Setscrew 1 124 221717W Nut 1 1



A - 45:1, 83:1 & 153:1B - 56:1 & 103:1



16, 17, 19 2311391 5-1

09/05/2013W6G

2-50


Used on S/N AW6G-1016 thru AW6G-1049

W6G

2A08

1 151580W Shifter 1 12 151583W Stud, Ball 1 1 3 15906W Washer 1 14 6348W Ball 1 15 280985W Spring 1 16 46578W Plug 1 17 67355W Lockwire AR AR8 151584W Shaft, Crank 1 19 203239W Crank 1 110 18588W Capscrew 1 1 11 15158W Washer 7 712 85749W Bolt, Shoulder 1 113 282724W Gear (2.94" ID) 1 --13 *a 283433W Gear (2.75" ID) -- 113 *b 282149W Gear (2.94" ID) -- 114 2302626W Capscrew 6 6

15 2302624W Piston, Adjust 1 1 16 159940W O-Ring 1 1 17 30059W Cup, Bearing 2 218 2302625W Cover 1 1 19 2302311W Cone, Bearing 2 220 2302310W Shaft, (2.94" OD) 1 121 2302309W Gear, Pinion 1 122 151588W Clutch 1 123 *c 221650W Capscrew 1 123 *d 2304803W Setscrew 1 124 *d 221717W Nut 1 1

*a Last Used on S/N AW6G-1023 *b First Used on S/N AW6G-1024 *c Last Used on S/N AW6G-1031 *d First Used on S/N AW6G-1032



A - 45:1, 83:1 & 153:1B - 56:1 & 103:1



16, 17, 19 2311392 5-1

09/05/2013W6G

2-51



W6G

2A08

1 151580W Shifter 1 1 2 151583W Stud, Ball 1 13 15906W Washer 1 14 6348W Ball 1 15 280985W Spring 1 16 46578W Plug 1 17 67355W Lockwire AR AR8 151584W Shaft, Crank 1 1 9 203239W Crank 1 110 18588W Capscrew 1 111 15158W Washer 7 712 85749W Bolt, Shoulder 1 113 282724W Gear (2.94" ID) 1 --

13 282149W Gear (2.94" ID) -- 114 2302626W Capscrew 6 615 2302624W Piston, Adjust 1 116 159940W O-Ring 1 117 30059W Cup, Bearing 2 2 18 2302625W Cover 1 1 19 30080W Cone, Bearing 2 220 2305556W Shaft, (2.94" OD) 1 121 2302309W Gear, Pinion 1 122 151588W Clutch 1 1 23 2304803W Setscrew 1 1 24 221717W Nut 1 1



A - 45:1, 83:1 & 153:1B - 56:1 & 103:1



16, 17, 19 2311393 5-1

09/05/2013W6G

2-52



W6G

2A08

1 151580W Shifter 1 1 2 151583W Stud, Ball 1 13 15906W Washer 1 14 6348W Ball 1 15 280985W Spring 1 16 46578W Plug 1 17 67355W Lockwire AR AR8 151584W Shaft, Crank 1 1 9 203239W Crank 1 110 18588W Capscrew 1 111 15158W Washer 7 712 85749W Bolt, Shoulder 1 113 283434W Gear (2.75" ID) 1 --

13 283433W Gear (2.75" ID) -- 114 2302626W Capscrew 6 615 2302624W Piston, Adjust 1 116 159940W O-Ring 1 117 30059W Cup, Bearing 2 2 18 2302625W Cover 1 1 19 2302311W Cone, Bearing 2 220 2305956W Shaft, (2.75" OD) 1 1 21 282148W Gear, Pinion 1 122 151588W Clutch 1 1 23 2304803W Setscrew 1 1 24 221717W Nut 1 1



A - 45:1, 83:1 & 153:1B - 56:1 & 103:1



16, 17, 19 2311392 5-1

09/05/2013W6G

2-53

Shaft - Intermediate Gear, Electronic ControlsWith Freespool



W6G

2A11

1 2305099W Shifter 1 12 61056W O-Ring 1 13 2305097W Piston, Freespool 1 14 15862W O-Ring 2 25 *a 16565W Fitting 1 111 15158W Washer 6 613 283434W Gear 1 --13 283433W Gear -- 114 2302626W Capscrew 6 615 2302624W Piston, Freespool Adjust 1 116 159940W O-Ring 1 1

17 30059W Cup, Bearing 2 218 2302625W Cover 1 119 30080W Cone, Bearing 1 120 2305556W Shaft, Intermediate 1 121 2302309W Gear, Pinion 1 122 151588W Clutch 1 123 2304803W Setscrew 1 124 221717W Nut 1 1

*a See Hydraulic Group, Electronic Controls on 3-40 thru 3-51

A - 45:1, 83:1 & 153:1 B - 56:1 & 103:1




16, 17, 19 2311390 5-1

09/05/2013W6G

2-54

Shaft - Intermediate Gear, Electronic ControlsWith Freespool



W6G

2A11

1 2305099W Shifter 1 12 61056W O-Ring 1 13 2305097W Piston, Freespool 1 14 15862W O-Ring 2 25 *a 16565W Fitting 1 111 15158W Washer 6 613 283434W Gear 1 --13 283433W Gear -- 114 2302626W Capscrew 6 615 2302624W Piston, Freespool Adjust 1 116 159940W O-Ring 1 1

17 30059W Cup, Bearing 2 218 2302625W Cover 1 119 2302311W Cone, Bearing 1 120 2305956W Shaft, Intermediate 1 121 282148W Gear, Pinion 1 122 151588W Clutch 1 123 2304803W Setscrew 1 124 221717W Nut 1 1

*a See Hydraulic Group, Electronic Controls on 3-40 thru 3-51

A - 45:1, 83:1 & 153:1 B - 56:1 & 103:1




16, 17, 19 2311390 5-1

09/05/2013W6G

2-55

Idler Gear/ShaftW

6G2A

09

1 43310W Bearing 1 12 43210W Bearing 1 13 2300617W Gear, Idler 1 --

3 2304675W Gear, Idler -- 14 2300614W Gear 1 15 2300616W Shaft, Idler 1 1

A - 45:1, 83:1 & 153:1B - 56:1 & 103:1





1, 2 2311389 5-1

09/05/2013W6G

2-56

Shaft - Drum


W6G

2A10

1 - - - - - - - Cover (See 1-2 thru 1-15) Ref6 15158W Washer 97 2300632W Shaft, Drum 17A *b 242838W Shaft, Drum 18 230406W Bearing, Roller 29 95977W Gear, Drum 110 95978W Plate, Retainer 111 221577W Capscrew 812 44547W Seal, Oil 113 141671W Seal, Oil 114 172808W Spacer 115 *a 6607W Nut 215A *a,*b 242831W Nut, Round 216 2301783W Keeper, Ferrule 1

17 16829W Capscrew 119 141674W Adaptor 120 53559W Thimble 1021 141675W Capscrew 1022 133927W Ring, Seal 123 90263W O-Ring 124 15881W O-Ring 126 *c 141676W Drum, Over Wind (F) or (N) 126 *c 2312361 Drum, Under Wind (U) 1

*a Requires 358674W Sealant *b Included in 2303104W Extended Drum Shaft Kit *c (F), (N) or (U) Indicate Winch Internal Option Codes. See Page 0-3 for Details.



8, 12, 13, 22, 23, 24 2311390231139123113922311393

5-1

09/05/2013W6G

2-57

Lock - Wire Rope

1

DRUM (REF)

2

3

1 2301783W Keeper, Ferrule 12 15158W Washer 1

3 16829W Capscrew 1


Cab

le L

ock.

pdf

09/05/2013W6G

2-58

Intentionally Blank

09/05/2013W6G

3-1

Hydraulics/Controls

Handling Gear, Electronic Controls . . . . . . . . . . . . . . . . 3-95 thru 3-115

• Freespool & Non-Freespool . . . . . . . . . . . . . . . . . . . . 3-95 thru 3-115 • • Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-95 & 3-96 • • Caterpillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-97 thru 3-110 • • John Deere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-111 thru 3-113 • • Komatsu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-114 & 3-115

Handling Gear, Power Controls . . . . . . . . . . . . . . . . . . . . 3-69 thru 3-94

• Freespool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-77 thru 3-94 • • Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-77 & 3-78 • • Caterpillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-79 thru 3-84 • • Dresser/Dressta . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-85 thru 3-87 • • Fiat-Hitachi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-88 thru 3-90 • • John Deere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-91 thru 3-93 • • Komatsu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-94

• Non-Freespool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-69 thru 3-76 • • Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-69 • • Caterpillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-70 thru 3-73 • • Fiat-Hitachi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-74 & 3-75 • • Komatsu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-76

Handlever, Electronic Controls . . . . . . . . . . . . . . . . . . 3-119 thru 3-121

Handlever, Power Controls . . . . . . . . . . . . . . . . . . . . . . . 3-116 & 3-118

Hydraulic Group, Electronic Controls. . . . . . . . . . . . . . . . 3-40 thru 3-57

Hydraulic Group, Power Controls . . . . . . . . . . . . . . . . . . . 3-2 thru 3-39

Internal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58 thru 3-60

Pump - Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-65 thru 3-68

Repair Kit - External Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . 3-61

Valve - Power Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62

Valve Manifold Assembly, Electronic Controls . . . . . . . . . . . 3-63 & 3-64

09/05/2013W6G

3-2

Hydraulic Group - Power ControlsCase Quadtrac (R39)


W6G

3B02

_1



16, 50 (3001363W) 23113942311167

5-1

8, 21 2302729W 5-1

09/05/2013W6G

3-3




1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 2 4 2302109W Clamp 1 5 2305114W Mounting Bracket 1 6 16829W Capscrew 1 7 15158W Washer 4 8 196022W Gasket 1 10 2305987W Setscrew 2 11 219172W Strainer 1 12 209639W Clamp 3 13 15156W Washer 5 14 *a 1300780W Screw, Flange 8 15 2300936W Cover 1 16 2300935W Gasket 1 17 2302985W Fitting 1 18 16568W Fitting 1 19 R16271 Accumulator 1 20 24257 Trim AR 21 303946W Gasket 1 40 279392W Block 1 41 139W Pin, Rod End 1 42 15212W Pin 1 43 225712W Fitting, Special 1 44 16923W Fitting 3 45 17777W Fitting 2 46 16989W Fitting 2 47 198385W Capscrew 3 48 16559W Fitting 2 49 2301844W Hose Assembly 1 50 2301875W Filter Assembly 1 3001363W . Element/O-Ring 1 55468W . . O-Ring 1 51 133943W Hose Assembly 1 52 2300776W Fitting 1

53 2300761W Hose Assembly 1 54 16948W Fitting 1 55 16828W Capscrew 2 56 2300774W Fitting 1 57 2300762W Tube Assembly 1 58 226450W Valve Assembly 1 59 383892W Hose Assembly 1 60 222381W Fitting 1 61 16987W Fitting 1 62 2300301W Valve, Control (See 3-61) 1 63 *b 2304823W Plug 1 65 15158W Washer 3 66 2305986W Setscrew 2 79 - - - - - - - - Cable (See 3-68 thru 3-93) Ref 83 14500W Fitting 1 90 277663W Tube Assembly 1 91 2301843W Fitting 1 92 2300771W Fitting 1 93 14500W Fitting 1 95 129563W Clamp, Strap 1 96 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 1110 109002W Hose Assembly 1111 17689W Fitting 1112 14713W Fitting 1130 2305394W Hose Assembly 1211 17224W Fitting 1212 16543W Fitting 1300 14500W Fitting 1304 16987W Fitting 1305 16455W Fitting 1306 140288W Hose Assembly 1

*a Use 273338W Pipe Thread Sealant *b Use 318701W Adhesive

09/05/2013W6G

3-4



W6G

3C02

_1



15, 31 (3001363W) 23113942311167

5-1

8, 15, 20 2302729W 5-1

09/05/2013W6G

3-5




1 2300758W Check Valve 1 2 17315W Fitting 1 3 2300767W Hose Assembly 1 4 2302109W Clamp 1 5 2305114W Mounting Bracket 1 6 16829W Capscrew 1 7 15158W Washer 4 8 196022W Gasket 1 9 2305987W Setscrew 210 219172W Strainer 111 209639W Clamp 312 15156W Washer 513 *a 1300780W Screw, Flange 814 2300936W Cover 115 2300935W Gasket 116 2302985W Fitting 117 16568W Fitting 118 R16271 Accumulator 119 24257 Trim AR20 303946W Gasket 121 279392W Block 122 139W Pin, Rod End 123 15212W Pin 124 225712W Fitting 125 16923W Fitting 326 17777W Fitting 227 16989W Fitting 228 198385W Capscrew 329 16559W Fitting 230 2301844W Hose Assembly 131 2301875W Filter Assembly 1 3001363W . Element/O-Ring 1 55468W . . O-Ring 1

32 133943W Hose Assembly 133 2300776W Fitting 134 2300761W Hose Assembly 135 16948W Fitting 136 16828W Capscrew 237 2300774W Fitting 138 2300762W Tube Assembly 139 226450W Valve Assembly 140 383892W Hose Assembly 141 222381W Fitting 142 16987W Fitting 143 2300301W Valve, Control (See 3-61) 144 *b 2304823W Plug 145 15158W Washer 346 2305986W Setscrew 247 2300767W Hose Assembly 148 - - - - - - - - Cable (See 3-68 thru 3-93) Ref49 277663W Tube Assembly 150 2301843W Fitting 151 2300771W Fitting Assembly 252 14500W Fitting 153 14668W Fitting 154 *c 16445W Fitting 155 140288W Hose Assembly 156 109002W Hose Assembly 157 17689W Fitting 158 14713W Fitting 160 2305394W Hose Assembly 161 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 1

*a Use 273338W Pipe Thread Sealant *b Use 318701W Adhesive *c Use 236308W Loctite (Ultra Blue Sealant)

09/05/2013W6G

3-6

Hydraulic Group - Power ControlsCase 1850K (R49)


W6G

3B01

_1



16, 50 (3001363W) 23113942311167

5-1

8, 21 2302729W 5-1

09/05/2013W6G

3-7

1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 2 4 2302109W Clamp 1 5 2305114W Mounting Bracket 1 6 16829W Capscrew 1 7 15158W Washer 4 8 196022W Gasket 1 10 2305987W Setscrew 2 11 219172W Strainer 1 12 209639W Clamp 3 13 15156W Washer 5 14 *a 1300780W Screw, Flange 8 15 2300936W Cover 1 16 2300935W Gasket 1 17 2302985W Fitting 1 18 16568W Fitting 1 19 R16271 Accumulator 1 20 24257 Trim AR 21 303946W Gasket 1 40 279392W Block 1 41 139W Pin, Rod End 1 42 15212W Pin 1 43 225712W Fitting, Special 1 44 16923W Fitting 3 45 17777W Fitting 2 46 16989W Fitting 2 47 198385W Capscrew 3 48 16559W Fitting 2 49 2301844W Hose Assembly 1 50 2301875W Filter Assembly 1 3001363W . Element/O-Ring 1 55468W . . O-Ring 1 51 133943W Hose Assembly 1 52 2300776W Fitting 1


53 2300761W Hose Assembly 1 54 16948W Fitting 1 55 16828W Capscrew 2 56 2300774W Fitting 1 57 2300762W Tube Assembly 1 58 226450W Valve Assembly 1 59 383892W Hose Assembly 1 60 222381W Fitting 1 61 16987W Fitting 1 62 2300301W Valve, Control (See 3-61) 1 63 *b 2304823W Plug 1 65 15158W Washer 3 66 2305986W Setscrew 2 79 - - - - - - - - Cable (See 3-68 thru 3-93) Ref 85 230760W Hose Assembly 1 95 129563W Clamp, Strap 1 96 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 1300 16909W Fitting 1301 2300759W Tube Assembly 1302 16561W Fitting 1303 17224W Fitting 1304 2300778W Tube Assembly 1305 83857W Fitting 1306 2300777W Tube Assembly 1307 14694W Fitting 1308 173246W Clamp 1309 16597W Capscrew 2310 181089W Clamp 1311 16561W Fitting 1312 17224W Fitting 1313 201761W Fitting 1314 2301500W Tube Assembly 1

*a Use 273338W Pipe Thread Sealant *b Use 318701W Thread Lock



09/05/2013W6G

3-8

W6G

3C01

_1





15, 33 (3001363W) 2311394W2311167

5-1

8, 15, 20 2302729W 5-1

09/05/2013W6G

3-9

1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 1 4 2302109W Clamp 1 5 2305114W Mounting Bracket 1 6 16829W Capscrew 1 7 15158W Washer 4 8 196022W Gasket 1 9 2305987W Setscrew 210 219172W Strainer 111 209639W Clamp 312 15156W Washer 513 *a 1300780W Screw, Flange 814 2300936W Cover 115 2300935W Gasket 116 2302985W Fitting 117 16568W Fitting 118 R16271 Accumulator 119 24257 Trim AR20 303946W Gasket 121 2300760W Hose Assembly 122 129563W Clamp 123 279392W Block 124 139W Pin, Rod End 125 15212W Pin 126 225712W Fitting 127 16923W Fitting 328 17777W Fitting 229 16989W Fitting 230 198385W Capscrew 331 16559W Fitting 232 2301844W Hose Assembly 133 2301875W Filter Assembly 1 3001363W . Element/O-Ring 1


55468W . . O-Ring 134 133943W Hose Assembly 135 2300776W Fitting 136 2300761W Hose Assembly 137 16948W Fitting 138 16828W Capscrew 239 2300774W Fitting 140 2300762W Tube Assembly 141 226450W Valve Assembly 142 383892W Hose Assembly 143 222381W Fitting 144 16987W Fitting 145 2300301W Valve, Control (See 3-61) 146 *b 2304823W Plug 147 15158W Washer 348 2305986W Setscrew 249 2300767W Hose Assembly 152 - - - - - - - - Cable (See 3-68 thru 3-93) Ref58 277663W Tube Assembly 159 2301843W Fitting 160 2300771W Fitting Assembly 261 14500W Fitting 162 14668W Fitting 163 *c 16445W Fitting 164 140288W Hose Assembly 167 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 171 2301684W Tube Assembly 172 16909W Fitting 173 16561W Fitting 1




09/05/2013W6G

3-10

Hydraulic Group - Power ControlsCaterpillar D6D, D6E, D6H, D6R Series I, II, III, and D6T (C43, C50, C71, C480, C481)


W6G

3A01

_1



32 (3001363W), 35

2311394 5-1

10, 48, 2302729W 5-1

09/05/2013W6G

3-11

1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 2 4 18542W Capscrew 1 5 267487W Bracket 1 7 16829W Capscrew 1 8 15158W Washer 4 9 279392W Block 1 10 196022W Gasket 1 11 139W Pin 1 12 15212W Pin 1 13 267488W Plate 1 14 2300301W Valve, Control (See 3-61) 1 16 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 1 17 225712W Fitting 1 18 219172W Strainer 1 19 16923W Fitting 3 20 127045W Clamp 2 21 17777W Fitting 2 23 344839W Spacer 1 24 15156W Washer 11 25 194090W Capscrew 2 26 16989W Fitting 2 27 16598W Capscrew 2 28 15176W Washer 2 29 198385W Capscrew 3 30 16559W Fitting 2 31 2301844W Hose Assembly 1 32 2301875W Filter Assembly 1 3001363W . Element/O-Ring 1 55468W . . O-Ring 1 33 16805W Capscrew 4 34 2300936W Cover 1 35 2300935W Gasket 1 36 133943W Hose Assembly 1 37 2300776W Fitting 1 38 2300761W Hose Assembly 1 39 276090W Fitting 1 40 130845W Clamp 1 42 16948W Fitting 1 43 16828W Capscrew 2

44 2300774W Fitting 1 45 2300762W Tube Assembly 1 46 16568W Fitting 1 47 226450W Valve Assembly 1 48 303946W Gasket 1 50 217754W Hose Assembly 2 51 14539W Fitting 1 52 327611W Fitting 2 53 *a 327610W Accumulator 2 54 14669W Fitting 1 56 16987W Fitting 1 57 17059W Fitting 1 58 24257 Trim AR 70 - - - - - - - - Cable (See 3-68 thru 3-93) Ref 80 *c 277663W Tube Assembly 1 81 *b,*c 2301843W Fitting 1 82 *b,*c 2300771W Fitting 2 84 *b 16989W Fitting 1 93 *c 14500W Fitting 2 94 *b,*c 2300760W Hose Assembly 1101 *b 2301843W Fitting 1102 *b 2300771W Fitting 2103 *b 14500W Fitting 2300 16909W Fitting 1301 2300759W Tube Assembly 1302 16561W Fitting 1303 17224W Fitting 1304 2300778W Tube Assembly 1305 83857W Fitting 1306 2300777W Tube Assembly 1307 14694W Fitting 1308 173246W Clamp 1309 16597W Capscrew 2310 181089W Clamp 1311 16561W Fitting 1

*a Use 2300181W Charge Valve; refer to Service Bulletin A0-Z-28 *b Caterpilllar D6D, D6E (C43) *c Caterpillar D6H (C480, C481), Caterpillar D6R, D6T (C50, C71)




09/05/2013W6G

3-12



W6G

3B01

_2



16, 50 (3001363W) 2311167 5-1

8, 21 2302729W 5-1

09/05/2013W6G

3-13

1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 2 4 2302109W Clamp 1 5 2305114W Mounting Bracket 1 6 16829W Capscrew 1 7 15158W Washer 4 8 196022W Gasket 1 10 2305987W Setscrew 2 11 219172W Strainer 1 12 209639W Clamp 3 13 15156W Washer 5 14 *a 1300780W Screw, Flange 8 15 2300936W Cover 1 16 2300935W Gasket 1 17 2302985W Fitting 1 18 16568W Fitting 1 19 R16271 Accumulator 1 20 24257 Trim AR 21 303946W Gasket 1 40 279392W Block 1 41 139W Pin, Rod End 1 42 15212W Pin 1 43 225712W Fitting, Special 1 44 16923W Fitting 3 45 17777W Fitting 2 46 16989W Fitting 2 47 198385W Capscrew 3 48 16559W Fitting 2 49 2301844W Hose Assembly 1 50 2301875W Filter Assembly 1 3001363W . Element/O-Ring 1 55468W . . O-Ring 1 51 133943W Hose Assembly 1 52 2300776W Fitting 1 53 2300761W Hose Assembly 1 54 16948W Fitting 1


55 16828W Capscrew 2 56 2300774W Fitting 1 57 2300762W Tube Assembly 1 58 226450W Valve Assembly 1 59 383892W Hose Assembly 1 60 222381W Fitting 1 61 16987W Fitting 1 62 2300301W Valve, Control (See 3-61) 1 63 *b 2304823W Plug 1 65 15158W Washer 3 66 2305986W Setscrew 2 79 - - - - - - - - Cable (See 3-68 thru 3-93) Ref 83 14500W Fitting 1 84 16989W Fitting 1 85 230760W Hose Assembly 1 90 277663W Tube Assembly 1 91 2301843W Fitting 1 92 2300771W Fitting 1 93 14500W Fitting 1 95 129563W Clamp, Strap 1 96 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 1300 16909W Fitting 1301 2300759W Tube Assembly 1302 16561W Fitting 1303 17224W Fitting 1304 2300778W Tube Assembly 1305 83857W Fitting 1306 2300777W Tube Assembly 1307 14694W Fitting 1308 173246W Clamp 1309 16597W Capscrew 2310 181089W Clamp 1311 16561W Fitting 1




09/05/2013W6G

3-14

W6G

3C01

_2

Hydraulic Group - Power ControlsCaterpillar D6D, D6E, D6G, D6H, D6N, D6R Series I, II, III, and D6T

(C43, C72, C480, C481, C78, C81, C47, C50, C71)First Used on S/N AW6G-1119



15, 33 (3001363W) 23113942311167

5-1

8, 15, 20 2302729W 5-1

09/05/2013W6G

3-15

1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 1 4 2302109W Clamp 1 5 2305114W Mounting Bracket 1 6 16829W Capscrew 1 7 15158W Washer 4 8 196022W Gasket 1 9 2305987W Setscrew 210 219172W Strainer 111 209639W Clamp 312 15156W Washer 513 *a 1300780W Screw, Flange 814 2300936W Cover 115 2300935W Gasket 116 2302985W Fitting 117 16568W Fitting 118 R16271 Accumulator 119 24257 Trim AR20 303946W Gasket 121 *d 2300760W Hose Assembly 122 *d 129563W Clamp 123 279392W Block 124 139W Pin, Rod End 125 15212W Pin 126 225712W Fitting 127 16923W Fitting 328 17777W Fitting 229 16989W Fitting 230 198385W Capscrew 331 16559W Fitting 232 2301844W Hose Assembly 133 2301875W Filter Assembly 1 3001363W . Element/O-Ring 1 55468W . . O-Ring 134 133943W Hose Assembly 135 2300776W Fitting 136 2300761W Hose Assembly 137 16948W Fitting 138 16828W Capscrew 239 2300774W Fitting 1


40 2300762W Tube Assembly 141 226450W Valve Assembly 142 383892W Hose Assembly 143 222381W Fitting 144 16987W Fitting 145 2300301W Valve, Control (See 3-61) 146 *b 2304823W Plug 147 15158W Washer 348 2305986W Setscrew 249 2300767W Hose Assembly 152 - - - - - - - - Cable (See 3-68 thru 3-93) Ref58 277663W Tube Assembly 159 2301843W Fitting 160 2300771W Fitting Assembly 261 14500W Fitting 162 14668W Fitting 163 *c 16445W Fitting 164 140288W Hose Assembly 165 16989W Fitting 166 2300760W Hose Assembly 167 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 168 *d 16909W Fitting 169 *d 2300759W Tube Assembly 170 *d 16561W Fitting 173 16561W Fitting 174 17224W Fitting 175 2300778W Tube Assembly 176 83857W Fitting 177 2300777W Tube Assembly 178 14694W Fitting 179 136516W Clamp 180 16597W Capscrew 281 181089W Clamp 182 15156W Washer 2

*a Use 273338W Pipe Thread Sealant *b Use 318701W Adhesive *c Use 236308W Loctite (Ultra Blue Sealant) *d Caterpillar D6H (C480), D6R Series I, II, III, and D6T (C50, C71)

Hydraulic Group - Power ControlsCaterpillar D6D, D6E, D6G, D6H, D6N, D6R Series I, II, III, and D6T

(C43, C72, C480, C481, C78, C81, C47, C50, C71)First Used on S/N AW6G-1119

09/05/2013W6G

3-16

Hydraulic Group - Power ControlsDresser/Dressta TD15E (H44, H45)


W6G

3A01

_2



32 (3001363W), 35 2311394 5-1

10, 48 2302729W

09/05/2013W6G

3-17

1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 2 4 18542W Capscrew 1 5 267487W Bracket 1 7 16829W Capscrew 1 8 15158W Washer 4 9 279392W Block 1 10 196022W Gasket 1 11 139W Pin 1 12 15212W Pin 1 13 267488W Plate 1 14 2300301W Valve, Control (See 3-61) 1 16 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 1 17 225712W Fitting 1 18 219172W Strainer 1 19 16923W Fitting 3 20 127045W Clamp 2 21 17777W Fitting 2 23 344839W Spacer 1 24 15156W Washer 11 25 194090W Capscrew 2 26 16989W Fitting 2 27 16598W Capscrew 2 28 15176W Washer 2 29 198385W Capscrew 3 30 16559W Fitting 2 31 2301844W Hose Assembly 1 32 2301875W Filter Assembly 1 3001363W . Element/O-Ring 1 55468W . . O-Ring 1 33 16805W Capscrew 4 34 2300936W Cover 1 35 2300935W Gasket 1 36 133943W Hose Assembly 1 37 2300776W Fitting 1 38 2300761W Hose Assembly 1 39 276090W Fitting 1 40 130845W Clamp 1

42 16948W Fitting 1 43 16828W Capscrew 2 44 2300774W Fitting 1 45 2300762W Tube Assembly 1 46 16568W Fitting 1 47 226450W Valve Assembly 1 48 303946W Gasket 1 50 217754W Hose Assembly 2 51 14539W Fitting 1 52 327611W Fitting 2 53 *a 327610W Accumulator 2 54 14669W Fitting 1 56 16987W Fitting 1 57 17059W Fitting 1 58 24257 Trim AR 70 - - - - - - - - Cable (See 3-68 thru 3-93) Ref 81 2301843W Fitting 1 82 2300771W Fitting 2 84 16989W Fitting 1 94 2300760W Hose Assembly 1101 2301843W Fitting 1102 2300771W Fitting 2103 14500W Fitting 2300 16909W Fitting 1301 2300759W Tube Assembly 1302 16561W Fitting 1303 17224W Fitting 1304 2300778W Tube Assembly 1305 83857W Fitting 1306 2300777W Tube Assembly 1307 14694W Fitting 1308 173246W Clamp 1309 16597W Capscrew 2310 181089W Clamp 1311 16561W Fitting 1

*a Use 2300181W Charge Valve; refer to Service Bulletin A0-Z-28

Hydraulic Group - Power ControlsDresser/Dressta TD15E (H44, H45)



09/05/2013W6G

3-18

Hydraulic Group - Power ControlsDresser/Dressta TD15E, TD15H PS, TD15M (H44, H45, H46, H47)


W6G

3B01

_3



16, 50 (3001363W) 2311167 5-1

8, 16, 21 2302729W 5-1

09/05/2013W6G

3-19

1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 2 4 2302109W Clamp 1 5 2305114W Mounting Bracket 1 6 16829W Capscrew 1 7 15158W Washer 4 8 196022W Gasket 1 10 2305987W Setscrew 2 11 219172W Strainer 1 12 209639W Clamp 3 13 15156W Washer 5 14 *a 1300780W Screw, Flange 8 15 2300936W Cover 1 16 2300935W Gasket 1 17 2302985W Fitting 1 18 16568W Fitting 1 19 R16271 Accumulator 1 20 24257 Trim AR 21 303946W Gasket 1 40 279392W Block 1 41 139W Pin, Rod End 1 42 15212W Pin 1 43 225712W Fitting, Special 1 44 16923W Fitting 3 45 17777W Fitting 2 46 16989W Fitting 2 47 198385W Capscrew 3 48 16559W Fitting 2 49 2301844W Hose Assembly 1 50 2301875W Filter Assembly 1 3001363W . Element/O-Ring 1 55468W . . O-Ring 1 51 133943W Hose Assembly 1 52 2300776W Fitting 1 53 2300761W Hose Assembly 1 54 16948W Fitting 1 55 16828W Capscrew 2


56 2300774W Fitting 1 57 2300762W Tube Assembly 1 58 226450W Valve Assembly 1 59 383892W Hose Assembly 1 60 222381W Fitting 1 61 16987W Fitting 1 62 2300301W Valve, Control (See 3-61) 1 63 *b 2304823W Plug 1 65 15158W Washer 3 66 2305986W Setscrew 2 79 - - - - - - - - Cable (See 3-68 thru 3-93) Ref 83 14500W Fitting 1 84 16989W Fitting 1 85 230760W Hose Assembly 1 90 277663W Tube Assembly 1 91 2301843W Fitting 1 92 2300771W Fitting 1 93 14500W Fitting 1 96 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 1300 16909W Fitting 1301 2300759W Tube Assembly 1302 16561W Fitting 1303 17224W Fitting 1304 2300778W Tube Assembly 1305 83857W Fitting 1306 2300777W Tube Assembly 1307 14694W Fitting 1308 173246W Clamp 1309 16597W Capscrew 2310 181089W Clamp 1311 16561W Fitting 1312 17224W Fitting 1313 201761W Fitting 1314 2301500W Tube Assembly 1




09/05/2013W6G

3-20

W6G

3C01

_3



15, 33 (3001363W) 2311167 5-1

8, 15, 20 2302729W 5-1



09/05/2013W6G

3-21

1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 1 4 2302109W Clamp 1 5 2305114W Mounting Bracket 1 6 16829W Capscrew 1 7 15158W Washer 4 8 196022W Gasket 1 9 2305987W Setscrew 210 219172W Strainer 111 209639W Clamp 312 15156W Washer 513 *a 1300780W Screw, Flange 814 2300936W Cover 115 2300935W Gasket 116 2302985W Fitting 117 16568W Fitting 118 R16271 Accumulator 119 24257 Trim AR20 303946W Gasket 123 279392W Block 124 139W Pin, Rod End 125 15212W Pin 126 225712W Fitting 127 16923W Fitting 328 17777W Fitting 229 16989W Fitting 230 198385W Capscrew 331 16559W Fitting 232 2301844W Hose Assembly 133 2301875W Filter Assembly 1 3001363W . Element/O-Ring 1 55468W . . O-Ring 134 133943W Hose Assembly 135 2300776W Fitting 136 2300761W Hose Assembly 137 16948W Fitting 1


38 16828W Capscrew 239 2300774W Fitting 140 2300762W Tube Assembly 141 226450W Valve Assembly 142 383892W Hose Assembly 143 222381W Fitting 144 16987W Fitting 145 2300301W Valve, Control (See 3-61) 146 *b 2304823W Plug 147 15158W Washer 348 2305986W Setscrew 249 2300767W Hose Assembly 152 - - - - - - - - Cable (See 3-68 thru 3-93) Ref58 277663W Tube Assembly 159 2301843W Fitting 160 2300771W Fitting Assembly 261 14500W Fitting 162 14668W Fitting 163 *c 16445W Fitting 164 140288W Hose Assembly 165 16989W Fitting 166 2300760W Hose Assembly 167 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 173 16561W Fitting 174 17224W Fitting 175 2300778W Tube Assembly 176 83857W Fitting 177 2300777W Tube Assembly 178 14694W Fitting 179 136516W Clamp 180 16597W Capscrew 281 181089W Clamp 182 15156W Washer 2




09/05/2013W6G

3-22

Hydraulic Group - Power ControlsFiat-Hitachi/New Holland FD/FH14E (A48)


W6G

3A01

_3



32 (3001363W), 35

2311394 5-1

10, 48 2302729W 5-1

09/05/2013W6G

3-23

1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 2 4 18542W Capscrew 1 5 267487W Bracket 1 7 16829W Capscrew 1 8 15158W Washer 4 9 279392W Block 1 10 196022W Gasket 1 11 139W Pin 1 12 15212W Pin 1 13 267488W Plate 1 14 2300301W Valve, Control (See 3-61) 1 16 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 1 17 225712W Fitting 1 18 219172W Strainer 1 19 16923W Fitting 3 20 127045W Clamp 2 21 17777W Fitting 2 23 344839W Spacer 1 24 15156W Washer 11 25 194090W Capscrew 2 26 16989W Fitting 2 27 16598W Capscrew 2 28 15176W Washer 2 29 198385W Capscrew 3 30 16559W Fitting 2 31 2301844W Hose Assembly 1 32 2301875W Filter Assembly 1 3001363W . Element/O-Ring 1 55468W . . O-Ring 1 33 16805W Capscrew 4 34 2300936W Cover 1 35 2300935W Gasket 1 36 133943W Hose Assembly 1 37 2300776W Fitting 1 38 2300761W Hose Assembly 1 39 276090W Fitting 1 40 130845W Clamp 1

42 16948W Fitting 1 43 16828W Capscrew 2 44 2300774W Fitting 1 45 2300762W Tube Assembly 1 46 16568W Fitting 1 47 226450W Valve Assembly 1 48 303946W Gasket 1 50 217754W Hose Assembly 2 51 14539W Fitting 1 52 327611W Fitting 2 53 *a 327610W Accumulator 2 54 14669W Fitting 1 56 16987W Fitting 1 57 17059W Fitting 1 58 24257 Trim AR 70 - - - - - - - - Cable (See 3-68 thru 3-93) Ref 80 277663W Tube Assembly 1 81 2301843W Fitting 1 82 2300771W Fitting 2 93 14500W Fitting 2 94 2300760W Hose Assembly 1300 16909W Fitting 1301 2300759W Tube Assembly 1302 16561W Fitting 1303 17224W Fitting 1304 2300778W Tube Assembly 1305 83857W Fitting 1306 2300777W Tube Assembly 1307 14694W Fitting 1308 173246W Clamp 1309 16597W Capscrew 2310 181089W Clamp 1311 16561W Fitting 1312 17224W Fitting 1313 201761W Fitting 1314 2301500W Tube Assembly 1


Hydraulic Group - Power ControlsFiat-Hitachi/New Holland FD/FH14E (A48)



09/05/2013W6G

3-24

Hydraulic Group - Power ControlsFiat-Hitachi/New Holland FD/FH14E, FD 175/195, DX 175/195, DC180 (A48, A49)


W6G

3B01

_4



16, 50 (3001363W) 2311167 5-1

8, 21 2302729W 5-1

09/05/2013W6G

3-25

1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 2 4 2302109W Clamp 1 5 2305114W Mounting Bracket 1 6 16829W Capscrew 1 7 15158W Washer 4 8 196022W Gasket 1 10 2305987W Setscrew 2 11 219172W Strainer 1 12 209639W Clamp 3 13 15156W Washer 5 14 *a 1300780W Screw, Flange 8 15 2300936W Cover 1 16 2300935W Gasket 1 17 2302985W Fitting 1 18 16568W Fitting 1 19 R16271 Accumulator 1 20 24257 Trim AR 21 303946W Gasket 1 40 279392W Block 1 41 139W Pin, Rod End 1 42 15212W Pin 1 43 225712W Fitting, Special 1 44 16923W Fitting 3 45 17777W Fitting 2 46 16989W Fitting 2 47 198385W Capscrew 3 48 16559W Fitting 2 49 2301844W Hose Assembly 1 50 2301875W Filter Assembly 1 3001363W . Element/O-Ring 1 55468W . . O-Ring 1 51 133943W Hose Assembly 1 52 2300776W Fitting 1 53 2300761W Hose Assembly 1 54 16948W Fitting 1


55 16828W Capscrew 2 56 2300774W Fitting 1 57 2300762W Tube Assembly 1 58 226450W Valve Assembly 1 59 383892W Hose Assembly 1 60 222381W Fitting 1 61 16987W Fitting 1 62 2300301W Valve, Control (See 3-61) 1 63 *b 2304823W Plug 1 65 15158W Washer 3 66 2305986W Setscrew 2 79 - - - - - - - - Cable (See 3-68 thru 3-93) Ref 83 14500W Fitting 1 85 230760W Hose Assembly 1 90 277663W Tube Assembly 1 91 2301843W Fitting 1 92 2300771W Fitting 1 93 14500W Fitting 1 96 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 1300 16909W Fitting 1301 2300759W Tube Assembly 1302 16561W Fitting 1303 17224W Fitting 1304 2300778W Tube Assembly 1305 83857W Fitting 1306 2300777W Tube Assembly 1307 14694W Fitting 1308 173246W Clamp 1309 16597W Capscrew 2310 181089W Clamp 1311 16561W Fitting 1312 17224W Fitting 1313 201761W Fitting 1314 2301500W Tube Assembly 1




09/05/2013W6G

3-26

W6G

3C01

_4





15, 33 (3001363W) 2311167 5-1

8, 15, 20 2302729W 5-1

09/05/2013W6G

3-27

1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 1 4 2302109W Clamp 1 5 2305114W Mounting Bracket 1 6 16829W Capscrew 1 7 15158W Washer 4 8 196022W Gasket 1 9 2305987W Setscrew 210 219172W Strainer 111 209639W Clamp 312 15156W Washer 513 *a 1300780W Screw, Flange 814 2300936W Cover 115 2300935W Gasket 116 2302985W Fitting 117 16568W Fitting 118 R16271 Accumulator 119 24257 Trim AR20 303946W Gasket 121 2300760W Hose Assembly 122 129563W Clamp 123 279392W Block 124 139W Pin, Rod End 125 15212W Pin 126 225712W Fitting 127 16923W Fitting 328 17777W Fitting 229 16989W Fitting 230 198385W Capscrew 331 16559W Fitting 232 2301844W Hose Assembly 133 2301875W Filter Assembly 1 3001363W . Element/O-Ring 1


55468W . . O-Ring 134 133943W Hose Assembly 135 2300776W Fitting 136 2300761W Hose Assembly 137 16948W Fitting 138 16828W Capscrew 239 2300774W Fitting 140 2300762W Tube Assembly 141 226450W Valve Assembly 142 383892W Hose Assembly 143 222381W Fitting 144 16987W Fitting 145 2300301W Valve, Control (See 3-61) 146 *b 2304823W Plug 147 15158W Washer 348 2305986W Setscrew 249 2300767W Hose Assembly 152 - - - - - - - - Cable (See 3-68 thru 3-93) Ref58 277663W Tube Assembly 159 2301843W Fitting 160 2300771W Fitting Assembly 261 14500W Fitting 162 14668W Fitting 163 *c 16445W Fitting 164 140288W Hose Assembly 167 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 171 2301684W Tube Assembly 172 16909W Fitting 173 16561W Fitting 1




09/05/2013W6G

3-28

Hydraulic Group - Power ControlsJohn Deere 750/850, 750B/C, 850B/C (E41, E42, E43, E44, E45, E46)


W6G

3A01

_4



32, 35 2311394 5-1

10, 48 2302729W 5-1

09/05/2013W6G

3-29

1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 2 4 18542W Capscrew 1 5 267487W Bracket 1 7 16829W Capscrew 1 8 15158W Washer 4 9 279392W Block 1 10 196022W Gasket 1 11 139W Pin 1 12 15212W Pin 1 13 267488W Plate 1 14 2300301W Valve, Control (See 3-61) 1 16 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 1 17 225712W Fitting 1 18 219172W Strainer 1 19 16923W Fitting 3 20 127045W Clamp 2 21 17777W Fitting 2 23 344839W Spacer 1 24 15156W Washer 11 25 194090W Capscrew 2 26 16989W Fitting 2 27 16598W Capscrew 2 28 15176W Washer 2 29 198385W Capscrew 3 30 16559W Fitting 2 31 2301844W Hose Assembly 1 32 2301875W Filter Assembly 1 3001363W . Element/O-Ring 1 55468W . . O-Ring 1 33 16805W Capscrew 4 34 2300936W Cover 1 35 2300935W Gasket 1 36 133943W Hose Assembly 1 37 2300776W Fitting 1 38 2300761W Hose Assembly 1 39 276090W Fitting 1 40 130845W Clamp 1 42 16948W Fitting 1 43 16828W Capscrew 2 44 2300774W Fitting 1

45 2300762W Tube Assembly 1 46 16568W Fitting 1 47 226450W Valve Assembly 1 48 303946W Gasket 1 50 217754W Hose Assembly 2 51 14539W Fitting 1 52 327611W Fitting 2 53 *a 327610W Accumulator 2 54 14669W Fitting 1 56 16987W Fitting 1 57 17059W Fitting 1 58 24257 Trim AR 70 - - - - - - - - Cable (See 3-68 thru 3-93) Ref 80 *c 2301512W Tube Assembly 1 81 *c 138811W Fitting 1 81 *b 2301843W Fitting 1 82 *b 2300771W Fitting 2 83 *c 14581W Fitting 1 84 *b,*c 16989W Fitting 1 85 *c 2300760W Hose Assembly 1 94 *b 2300760W Hose Assembly 1101 *b 2301843W Fitting 1102 *b 2300771W Fitting 2103 *b 14500W Fitting 2300 16909W Fitting 1301 2300759W Tube Assembly 1302 16561W Fitting 1303 17224W Fitting 1304 2300778W Tube Assembly 1305 83857W Fitting 1306 2300777W Tube Assembly 1307 14694W Fitting 1308 173246W Clamp 1309 16597W Capscrew 2310 181089W Clamp 1311 16561W Fitting 1

*a Uses 2300181W Charge Valve; refer to Service Bulletin A0-Z-28 *b John Deere 750, 750B (E41, E44), 850, 850B (E42, E43) *c John Deere 750C (E45), 850C (E46)

Hydraulic Group - Power ControlsJohn Deere 750/850, 750B/C, 850B/C (E41, E42, E43, E44, E45, E46)



09/05/2013W6G

3-30

Hydraulic Group - Power ControlsJohn Deere 750, 750B, 750C Series I & II; 850B, 850C Series I & II (E41, E42, E43, E44, E45, E46)


W6G

3B01

_5



16, 50 (3001363W 2311167 5-1

8, 21 2302729W 5-1

09/05/2013W6G

3-31

1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 2 4 2302109W Clamp 1 5 2305114W Mounting Bracket 1 6 16829W Capscrew 1 7 15158W Washer 4 8 196022W Gasket 1 10 2305987W Setscrew 2 11 219172W Strainer 1 12 209639W Clamp 3 13 15156W Washer 5 14 *a 1300780W Screw, Flange 8 15 2300936W Cover 1 16 2300935W Gasket 1 17 2302985W Fitting 1 18 16568W Fitting 1 19 R16271 Accumulator 1 20 24257 Trim AR 21 303946W Gasket 1 40 279392W Block 1 41 139W Pin, Rod End 1 42 15212W Pin 1 43 225712W Fitting, Special 1 44 16923W Fitting 3 45 17777W Fitting 2 46 16989W Fitting 2 47 198385W Capscrew 3 48 16559W Fitting 2 49 2301844W Hose Assembly 1 50 2301875W Filter Assembly 1 50 3001363W . Element/O-Ring 1 50 55468W . . O-Ring 1 51 133943W Hose Assembly 1 52 2300776W Fitting 1 53 2300761W Hose Assembly 1 54 16948W Fitting 1 55 16828W Capscrew 2 56 2300774W Fitting 1 57 2300762W Tube Assembly 1 58 226450W Valve Assembly 1 59 383892W Hose Assembly 1


60 222381W Fitting 1 61 16987W Fitting 1 62 2300301W Valve, Control (See 3-61) 1 63 *b 2304823W Plug 1 65 15158W Washer 3 66 2305986W Setscrew 2 79 - - - - - - - - Cable (See 3-68 thru 3-93) Ref 83 *d 14581W Fitting 1 83 *c 14500W Fitting 1 84 *d 16989W Fitting 1 85 230760W Hose Assembly 1 90 *c 277663W Tube Assembly 1 90 *d 2301512W Tube Assembly 1 91 *c 2301843W Fitting 1 91 *d 138811W Fitting 1 92 *c 2300771W Fitting 1 92 *d 2301510W Fitting 1 93 *c 14500W Fitting 1 93 *d 14581W Fitting 1 96 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 1300 16909W Fitting 1301 2300759W Tube Assembly 1302 16561W Fitting 1303 17224W Fitting 1304 2300778W Tube Assembly 1305 83857W Fitting 1306 2300777W Tube Assembly 1307 14694W Fitting 1308 173246W Clamp 1309 16597W Capscrew 2310 181089W Clamp 1311 16561W Fitting 1312 17224W Fitting 1313 201761W Fitting 1314 2301500W Tube Assembly 1

*a Use 273338W Pipe Thread Sealant *b Use 318701W Thread Lock *c John Deere 750, 750B (E41, E44), 850, 850B (E42, E43) *d John Deere 750C Series I & II (E45), 850C Series I & II (E46)

Hydraulic Group - Power ControlsJohn Deere 750, 750B, 750C Series I & II; 850B, 850C Series I & II (E41, E42, E43, E44, E45, E46)


09/05/2013W6G

3-32

W6G

3C01

_5

Hydraulic Group - Power ControlsJohn Deere 750, 750B, 750C Series I & II; 850B, 850C Series I & II

(E41, E42, E43, E44, E45, E46)First Used on S/N AW6G-1119



15, 33 (3001363W) 2311167 5-1

8, 15, 20 2302729W 5-1

09/05/2013W6G

3-33

1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 1 4 2302109W Clamp 1 5 2305114W Mounting Bracket 1 6 16829W Capscrew 1 7 15158W Washer 4 8 196022W Gasket 1 9 2305987W Setscrew 210 219172W Strainer 111 209639W Clamp 312 15156W Washer 513 *a 1300780W Screw, Flange 814 2300936W Cover 115 2300935W Gasket 116 2302985W Fitting 117 16568W Fitting 118 R16271 Accumulator 119 24257 Trim AR20 303946W Gasket 123 279392W Block 124 139W Pin, Rod End 125 15212W Pin 126 225712W Fitting 127 16923W Fitting 328 17777W Fitting 229 16989W Fitting 230 198385W Capscrew 331 16559W Fitting 232 2301844W Hose Assembly 133 2301875W Filter Assembly 133 3001363W . Element/O-Ring 133 55468W . . O-Ring 134 133943W Hose Assembly 135 2300776W Fitting 136 2300761W Hose Assembly 137 16948W Fitting 138 16828W Capscrew 239 2300774W Fitting 140 2300762W Tube Assembly 141 226450W Valve Assembly 142 383892W Hose Assembly 143 222381W Fitting 144 16987W Fitting 1


45 2300301W Valve, Control (See 3-61) 146 *b 2304823W Plug 147 15158W Washer 348 2305986W Setscrew 249 2300767W Hose Assembly 150 *f 16989W Fitting 151 *f 2300760W Hose Assembly 152 - - - - - - - - Cable (See 3-68 thru 3-93) Ref53 *e 2301512W Tube Assembly 154 *e 138811W Fitting 155 *e 2301510W Fitting Assembly 256 *e 14581W Fitting 157 *e 2305987W Setscrew 158 *g 277663W Tube Assembly 159 *g 2301843W Fitting 160 *g 2300771W Fitting Assembly 261 *g 14500W Fitting 162 *g 14668W Fitting 163 *g, *c 16445W Fitting 164 *g 140288W Hose Assembly 165 *d 16989W Fitting 166 *d 2300760W Hose Assembly 167 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 173 16561W Fitting 174 17224W Fitting 175 2300778W Tube Assembly 176 83857W Fitting 177 2300777W Tube Assembly 178 14694W Fitting 179 136516W Clamp 180 16597W Capscrew 281 181089W Clamp 182 15156W Washer 2

*a Use 273338W Pipe Thread Sealant *b Use 318701W Adhesive *c Use 236308W Loctite (Ultra Blue Sealant) *d John Deere 750 (E41, E44), 850B (E42, E43) *e John Deere 750 (E41, E44), 850C Series I & II (E46) *f John Deere 750C Series II (E45), 850C Series II (E46) *g All Except John Deere 750C Series II (E45), 850C Series II (E46)

Hydraulic Group - Power ControlsJohn Deere 750, 750B, 750C Series I & II; 850B, 850C Series I & II

(E41, E42, E43, E44, E45, E46)First Used on S/N AW6G-1119

09/05/2013W6G

3-34

Hydraulic Group - Power ControlsKomatsu D65EX-12, D65EX-15 (K46)


W6G

3A02



32, 35 23113942311167

5-1

10, 48 2302729W 5-1

09/05/2013W6G

3-35

Hydraulic Group - Power ControlsKomatsu D65EX-12, D65EX-15 (K46)



1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 2 4 18542W Capscrew 1 5 267487W Bracket 1 7 16829W Capscrew 1 8 15158W Washer 4 9 279392W Block 1 10 196022W Gasket 1 11 139W Pin 1 12 15212W Pin 1 14 2300301W Valve, Control (See 3-61) 1 16 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 1 17 225712W Fitting 1 18 219172W Strainer 1 19 16923W Fitting 3 20 127045W Clamp 2 21 17777W Fitting 2 23 344839W Spacer 1 24 15156W Washer 11 25 194090W Capscrew 2 26 16989W Fitting 2 27 16598W Capscrew 2 28 15176W Washer 2 29 198385W Capscrew 3 30 16559W Fitting 2 31 2301844W Hose Assembly 1 32 2301875W Filter Assembly 1 32 3001363W . Element/O-Ring 1 32 55468W . . O-Ring 1 33 16805W Capscrew 4 34 2300936W Cover 1 35 2300935W Gasket 1 36 133943W Hose Assembly 1 37 2300776W Fitting 1 38 2300761W Hose Assembly 1 39 2302985W Fitting 1

40 130845W Clamp 1 42 16948W Fitting 1 43 16828W Capscrew 2 44 2300774W Fitting 1 45 2300762W Tube Assembly 1 46 16568W Fitting 1 47 226450W Valve Assembly 1 48 303946W Gasket 1 50 217754W Hose Assembly 2 51 14539W Fitting 1 52 327611W Fitting 2 53 *a 327610W Accumulator 2 54 14669W Fitting 1 56 16987W Fitting 1 57 17059W Fitting 1 58 2301055W Trim AR 70 - - - - - - - - Cable (See 3-68 thru 3-93) Ref110 277663W Tube Assembly 1111 2301843W Fitting 1112 2300771W Fitting 2113 14500W Fitting 2114 2301646W Hose Assembly 1115 109002W Hose Assembly 1116 17689W Fitting 1117 14713W Fitting 1300 14500W Fitting 1301 16909W Fitting 1302 16561W Fitting 1303 2302240W Hose Assembly 1304 16987W Fitting 1305 16455W Fitting 1306 140288W Hose Assembly 1307 83857W Fitting 1


09/05/2013W6G

3-36

Hydraulic Group - Power ControlsKomatsu D61EX-12/15, D65EX-12/15 (K47, K46)


W6G

3B02

_2



16, 50 (3001363W 2311167 5-1

8, 21 2302729W 5-1

09/05/2013W6G

3-37




1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 2 4 2302109W Clamp 1 5 2305114W Mounting Bracket 1 6 16829W Capscrew 1 7 15158W Washer 4 8 196022W Gasket 1 10 2305987W Setscrew 2 11 219172W Strainer 1 12 209639W Clamp 3 13 15156W Washer 5 14 *a 1300780W Screw, Flange 8 15 2300936W Cover 1 16 2300935W Gasket 1 17 2302985W Fitting 1 18 16568W Fitting 1 19 R16271 Accumulator 1 20 24257 Trim AR 21 303946W Gasket 1 40 279392W Block 1 41 139W Pin, Rod End 1 42 15212W Pin 1 43 225712W Fitting, Special 1 44 16923W Fitting 3 45 17777W Fitting 2 46 16989W Fitting 2 47 198385W Capscrew 3 48 16559W Fitting 2 49 2301844W Hose Assembly 1 50 2301875W Filter Assembly 1 50 3001363W . Element/O-Ring 1 50 55468W . . O-Ring 1 51 133943W Hose Assembly 1 52 2300776W Fitting 1 53 2300761W Hose Assembly 1

54 16948W Fitting 1 55 16828W Capscrew 2 56 2300774W Fitting 1 57 2300762W Tube Assembly 1 58 226450W Valve Assembly 1 59 383892W Hose Assembly 1 60 222381W Fitting 1 61 16987W Fitting 1 62 2300301W Valve, Control (See 3-61) 1 63 *b 2304823W Plug 1 65 15158W Washer 3 66 2305986W Setscrew 2 79 - - - - - - - - Cable (See 3-68 thru 3-93) Ref 83 14500W Fitting 1 90 277663W Tube Assembly 1 91 2301843W Fitting 1 92 2300771W Fitting 1 93 14500W Fitting 1 95 129563W Clamp, Strap 1 96 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 1110 109002W Hose Assembly 1111 17689W Fitting 1112 14713W Fitting 1120 *c 2301646W Hose Assembly 1300 14500W Fitting 1301 16909W Fitting 1302 16561W Fitting 1303 2302240W Hose Assembly 1304 16987W Fitting 1305 16455W Fitting 1306 140288W Hose Assembly 1307 83857W Fitting 1

*a Use 273338W Pipe Thread Sealant *b Use 318701W Adhesive *c Komatsu D65EX-12, D65EX-15 (K46) Only

09/05/2013W6G

3-38



W6G

3C02

_02



15, 31 (3001363W) 2311167 5-1

8, 15, 20 2302729W 5-1

09/05/2013W6G

3-39




1 2300758W Check Valve 1 2 17315W Fitting 1 3 2300767W Hose Assembly 1 4 2302109W Clamp 1 5 2305114W Mounting Bracket 1 6 16829W Capscrew 1 7 15158W Washer 4 8 196022W Gasket 1 9 2305987W Setscrew 210 219172W Strainer 111 209639W Clamp 312 15156W Washer 513 *a 1300780W Screw, Flange 814 2300936W Cover 115 2300935W Gasket 116 2302985W Fitting 117 16568W Fitting 118 R16271 Accumulator 119 24257 Trim AR20 303946W Gasket 121 279392W Block 122 139W Pin, Rod End 123 15212W Pin 124 225712W Fitting 125 16923W Fitting 326 17777W Fitting 227 16989W Fitting 228 198385W Capscrew 329 16559W Fitting 230 2301844W Hose Assembly 131 2301875W Filter Assembly 131 3001363W . Element/O-Ring 131 55468W . . O-Ring 132 133943W Hose Assembly 133 2300776W Fitting 134 2300761W Hose Assembly 1

35 16948W Fitting 136 16828W Capscrew 237 2300774W Fitting 138 2300762W Tube Assembly 139 226450W Valve Assembly 140 383892W Hose Assembly 141 222381W Fitting 142 16987W Fitting 143 2300301W Valve, Control (See 3-61) 144 *b 2304823W Plug 145 15158W Washer 346 2305986W Setscrew 247 2300767W Hose Assembly 148 - - - - - - - - Cable (See 3-68 thru 3-93) Ref49 277663W Tube Assembly 150 2301843W Fitting 151 2300771W Fitting Assembly 252 14500W Fitting 153 14668W Fitting 154 *c, *e 16445W Fitting 154 *c, *f 16463W Fitting 155 140288W Hose Assembly 156 109002W Hose Assembly 157 17689W Fitting 158 14713W Fitting 159 *d 2301646W Hose Assembly 161 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 1

*a Use 273338W Pipe Thread Sealant *b Use 318701W Adhesive *c Use 236308W Loctite (Ultra Blue Sealant) *d Komatsu D61EX-12/15 (K47), D65EX-12/15 (K46) *e Last used on S/N AW6G-1402 *f First used on S/N AW6G-1403 (Komatsu D65EX-12/15 (K46))

09/05/2013W6G

3-40

Hydraulic Group - Electronic ControlsLast Used on AW6G-1287

(Except AW6G-1271)

W6G

3A25

_1

FREESPOOL CONFIGURATION SHOWN



16, 201 (2304112W)

2311168 5-1

8, 16 2302729W 5-1

09/05/2013W6G

3-41

Hydraulic Group - Electronic ControlsLast Used on AW6G-1287

(Except AW6G-1271)


1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 1 4 2302109W Clamp 1 5 2305114W Mounting Bracket 1 6 16829W Capscrew 1 7 15158W Washer 4 8 196022W Gasket 1 11 219172W Strainer 1 12 209639W Clamp 3 13 15156W Washer 5 14 *a 1300780W Screw, Flange 8 15 2300936W Cover 1 16 2300935W Gasket 1 17 2302985W Fitting 1 18 16568W Fitting 1 19 R16271 Accumulator 1 20 24257 Trim AR 21 303946W Gasket 1 85 2300760W Hose 1 96 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 1200 138811W Fitting 1201 2304111W Filter Assembly 1201 2304112W . Filter Element 1201 2304862W . Pressure Switch 1201 2305132W . Filter Head 1202 16543W Fitting 2203 2305113W Tube Assembly, Inlet 1204 110174W Fitting 1205 2303889W Valve Manifold Assembly (See 3-55) 1

206 2305987W Setscrew 3207 18524W Capscrew 2210 2304845W Tab Washer 1211 18515W Washer 2212 2304825W Fitting 5213 2305560W Hose Assembly 1214 2305481W Tube Assembly 1215 2305559W Hose Assembly 1216 111331W Fitting 1218 R15005 Coil, 24V 1219 2305260W Valve 1220 222443W Fitting 1221 2305561W Fitting 1223 2305558W Hose Assembly 1224 2305056W Dump Valve Manifold 1225 16379W Capscrew 2227 2303739W Hose Assembly 1228 2305407W Hose Assembly 1229 16565W Fitting 1230 16745W Fitting 1231 16541W Fitting 2234 142682W Fitting 1239 181957W Fitting 1246 129563W Clamp, Strap 1283 *b 2304825W Fitting 1283 222442W Fitting 1

*a Use 273338W Pipe Thread Sealant *b Used on Winches With Freespool

09/05/2013W6G

3-42

Hydraulic Group - Electronic ControlsUsed only on S/N AW6G-1271,

and on S/N AW6G-1288 thru S/N AW6G-1517

W6G

3A40

_1

See Internal Wiring for E-Controls Electrical Connections on Page 3-59



2 (2304112W), 52

2311168 5-1

48 2302729W 5-1

09/05/2013W6G

3-43

Hydraulic Group - Electronic ControlsUsed only on S/N AW6G-1271,



1 138811W Fitting 1 2 2304111W Filter Assembly 1 2304112W . Element, Filter 1 2304862W . Switch, Pressure 1 2305132W . Head, Filter 1 3 16543W Fitting 2 4 2306736W Tube Assembly - Inlet 1 5 110174W Fitting 1 6 2306547W Valve Manifold Assembly (See 3-63) 1 7 2305987W Setscrew 3 8 18526W Capscrew 2 9 18515W Washer 210 2304825W Fitting 511 2305560W Hose Assembly 112 2306739W Tube Assembly 113 2305559W Hose Assembly 114 222402W Fitting 115 2305561W Fitting, Hose Nip 116 2305558W Hose Assembly 117 279392W Block 118 16828W Capscrew 219 2303739W Hose Assembly 120 2305407W Hose Assembly 121 16565W Fitting 122 16745W Fitting 123 16541W Fitting 224 222442W Fitting 225 142682W Fitting 1

26 233693W Fitting 228 16556W Fitting 229 235691W Fitting 430 181957W Fitting, Hose Nip 131 2304366W Plate, Cover 132 16602W Screw 133 *c 2304503W Retainer, Connector 135 178403W Capscrew 136 15158W Washer 137 129563W Clamp, Strap 138 2303901W Internal Harness (Not Shown) 139 *a 2307769W Valve, Cartridge 140 *a 2307770W Valve Coil, 24V 141 *a 2304825W Fitting 142 *a 222381W Fitting 143 *b 235691W Fitting 144 *b 222442W Fitting 245 *b 2304877W Plug - 2 Term (Not Shown) 148 196022W Gasket 149 15156W Washer 550 1300780W Screw, Flange 851 2300936W Cover 152 2300935W Gasket 1

*a Used on Winches With Freespool *b Used on Winches Without Freespool *c Use 236308W Loctite Ultra Blue Sealant

09/05/2013W6G

3-44

Hydraulic Group - Electronic ControlsFirst Used on S/N AW6G-1518

W6G

3A40

_1




2 (2304112W), 52

2311168 5-1

48 2302729W 5-1

09/05/2013W6G

3-45

Hydraulic Group - Electronic ControlsFirst Used on S/N AW6G-1518


1 138811W Fitting 1 2 2304111W Filter Assembly 1 2304112W . Element, Filter 1 2304862W . Switch, Pressure 1 2305132W . Head, Filter 1 3 16543W Fitting 2 4 2306736W Tube Assembly - Inlet 1 5 110174W Fitting 1 6 2306547W Valve Manifold Assembly (See 3-63) 1 7 2305987W Setscrew 3 8 18526W Capscrew 2 9 18515W Washer 210 2304825W Fitting 511 2305560W Hose Assembly 112 2306739W Tube Assembly 113 2305559W Hose Assembly 114 222402W Fitting 115 2305561W Fitting, Hose Nip 116 2305558W Hose Assembly 117 279392W Block 118 16828W Capscrew 219 2303739W Hose Assembly 120 2305407W Hose Assembly 121 16565W Fitting 122 16745W Fitting 123 16541W Fitting 224 222442W Fitting 225 142682W Fitting 1

26 233693W Fitting 228 16556W Fitting 229 235691W Fitting 430 181957W Fitting, Hose Nip 131 2304366W Plate, Cover 132 16602W Screw 133 *c 2304503W Retainer, Connector 135 178403W Capscrew 136 15158W Washer 137 129563W Clamp, Strap 138 2310627 Internal Harness (Not Shown) 139 *a 2307769W Valve, Cartridge 140 *a 2307770W Valve Coil, 24V 141 *a 2304825W Fitting 142 *a 222381W Fitting 143 *b 235691W Fitting 144 *b 222442W Fitting 245 *b 2304877W Plug - 2 Term (Not Shown) 148 196022W Gasket 149 15156W Washer 550 1300780W Screw, Flange 851 2300936W Cover 152 2300935W Gasket 1

*a Used on Winches With Freespool *b Used on Winches Without Freespool *c Use 236308W Loctite Ultra Blue Sealant

09/05/2013W6G

3-46

Hydraulic Group - Electronic ControlsCase Quadtrac (R39)

Last Used on AW6G-1287(Except AW6G-1271)

W6G

3A25

_2




16, 201 (2304112W)

2311168 5-1

8, 16 2302729W 5-1

09/05/2013W6G

3-47


Last Used on AW6G-1287(Except AW6G-1271)


1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 1 4 2302109W Clamp 1 5 2305114W Mounting Bracket 1 6 16829W Capscrew 1 7 15158W Washer 4 8 196022W Gasket 1 11 219172W Strainer 1 12 209639W Clamp 3 13 15156W Washer 5 14 *a 1300780W Screw, Flange 8 15 2300936W Cover 1 16 2300935W Gasket 1 17 2302985W Fitting 1 18 16568W Fitting 1 19 R16271 Accumulator 1 20 24257 Trim AR 21 303946W Gasket 1 85 2305394W Hose 1 96 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 1150 17756W Fitting 1160 2305586W Hose Assembly 1200 138811W Fitting 1201 2304111W Filter Assembly 1201 2304112W . Filter Element 1201 2304862W . Pressure Switch 1201 2305132W . Filter Head 1202 16543W Fitting 2203 2305113W Tube Assembly, Inlet 1204 110174W Fitting 1

205 2303889W Valve Manifold Assembly (See 3-55) 1206 2305987W Setscrew 3207 18524W Capscrew 2210 2304845W Tab Washer 1211 18515W Washer 2212 2304825W Fitting 5213 2305560W Hose Assembly 1214 2305481W Tube Assembly 1215 2305559W Hose Assembly 1216 111331W Fitting 1218 R15005 Coil, 24V 1219 2305260W Valve 1220 222443W Fitting 1221 2305561W Fitting 1223 2305558W Hose Assembly 1224 2305056W Dump Valve Manifold 1225 16379W Capscrew 2227 2303739W Hose Assembly 1228 2305407W Hose Assembly 1229 16565W Fitting 1230 16745W Fitting 1231 16541W Fitting 2234 142682W Fitting 1239 181957W Fitting 1246 129563W Clamp, Strap 1283 *b 2304825W Fitting 1283 222442W Fitting 1

*a Use 273338W Pipe Thread Sealant *b Used on Winches With Freespool

09/05/2013W6G

3-48


Used only on S/N AW6G-1271,and on S/N AW6G-1288 thru S/N AW6G-1517

W6G

3A40

_2




2 (2304112W),52

2311168 5-1

48 2302729W 5-1

09/05/2013W6G

3-49




1 138811W Fitting 1 2 2304111W Filter Assembly 1 2304112W . Element, Filter 1 2304862W . Switch, Pressure 1 2305132W . Head, Filter 1 3 16543W Fitting 2 4 2306736W Tube Assembly - Inlet 1 5 110174W Fitting 1 6 2306547W Valve Manifold Assembly (See 3-63) 1 7 2305987W Setscrew 3 8 18526W Capscrew 2 9 18515W Washer 210 2304825W Fitting 511 2305560W Hose Assembly 112 2306739W Tube Assembly 113 2305559W Hose Assembly 114 222402W Fitting 115 2305561W Fitting, Hose Nip 116 2305558W Hose Assembly 117 279392W Block 118 16828W Capscrew 219 2303739W Hose Assembly 120 2305407W Hose Assembly 121 16565W Fitting 122 16745W Fitting 123 16541W Fitting 224 222442W Fitting 225 142682W Fitting 126 233693W Fitting 2

28 16556W Fitting 229 235691W Fitting 430 181957W Fitting, Hose Nip 131 2304366W Plate, Cover 132 16602W Screw 133 *c 2304503W Retainer, Connector 135 178403W Capscrew 136 15158W Washer 137 129563W Clamp, Strap 138 2303901W Internal Harness (Not Shown) 139 *a 2307769W Valve, Cartridge 140 *a 2307770W Valve Coil, 24V 141 *a 2304825W Fitting 142 *a 222381W Fitting 143 *b 235691W Fitting 144 *b 222442W Fitting 245 *b 2304877W Plug - 2 Term (Not Shown) 146 17756W Fitting 147 2305586W Hose Assembly 148 196022W Gasket 149 15156W Washer 550 1300780W Screw, Flange 851 2300936W Cover 152 2300935W Gasket 1 *a Used on Winches With Freespool *b Used on Winches Without Freespool *c Use 236308W Loctite Ultra Blue Sealant

09/05/2013W6G

3-50



W6G

3A40

_2




2 (2304112W),52

2311168 5-1

48 2302729W 5-1

09/05/2013W6G

3-51





28 16556W Fitting 229 235691W Fitting 430 181957W Fitting, Hose Nip 131 2304366W Plate, Cover 132 16602W Screw 133 *c 2304503W Retainer, Connector 135 178403W Capscrew 136 15158W Washer 137 129563W Clamp, Strap 138 2310627 Internal Harness (Not Shown) 139 *a 2307769W Valve, Cartridge 140 *a 2307770W Valve Coil, 24V 141 *a 2304825W Fitting 142 *a 222381W Fitting 143 *b 235691W Fitting 144 *b 222442W Fitting 245 *b 2304877W Plug - 2 Term (Not Shown) 146 17756W Fitting 147 2305586W Hose Assembly 148 196022W Gasket 149 15156W Washer 550 1300780W Screw, Flange 851 2300936W Cover 152 2300935W Gasket 1 *a Used on Winches With Freespool *b Used on Winches Without Freespool *c Use 236308W Loctite Ultra Blue Sealant

09/05/2013W6G

3-52

Hydraulic Group - Electronic ControlsKomatsu 65EX-12/15 (K46)Last Used on AW6G-1287

(Except AW6G-1271)

W6G

3A25

_2




16, 201 (2304112W)

2311168 5-1

8, 16 2302729W 5-1

09/05/2013W6G

3-53

Hydraulic Group - Electronic ControlsKomatsu 65EX-12/15 (K46)Last Used on AW6G-1287

(Except AW6G-1271)


1 2300758W Valve, Check 1 2 17315W Fitting 1 3 2300767W Hose Assembly 1 4 2302109W Clamp 1 5 2305114W Mounting Bracket 1 6 16829W Capscrew 1 7 15158W Washer 4 8 196022W Gasket 1 11 219172W Strainer 1 12 209639W Clamp 3 13 15156W Washer 5 14 *a 1300780W Screw, Flange 8 15 2300936W Cover 1 16 2300935W Gasket 1 17 2302985W Fitting 1 18 16568W Fitting 1 19 R16271 Accumulator 1 20 24257 Trim AR 21 303946W Gasket 1 85 2301646W Hose 1 96 - - - - - - - - Pump, Hydraulic (See 3-64 thru 67) 1150 17756W Fitting 1160 2305586W Hose Assembly 1200 138811W Fitting 1201 2304111W Filter Assembly 1201 2304112W . Filter Element 1201 2304862W . Pressure Switch 1201 2305132W . Filter Head 1202 16543W Fitting 2203 2305113W Tube Assembly, Inlet 1204 110174W Fitting 1

205 2303889W Valve Manifold Assembly (See 3-62) 1206 2305987W Setscrew 3207 18524W Capscrew 2210 2304845W Tab Washer 1211 18515W Washer 2212 2304825W Fitting 5213 2305560W Hose Assembly 1214 2305481W Tube Assembly 1215 2305559W Hose Assembly 1216 111331W Fitting 1218 R15005 Coil, 24V 1219 2305260W Valve 1220 222443W Fitting 1221 2305561W Fitting 1223 2305558W Hose Assembly 1224 2305056W Dump Valve Manifold 1225 16379W Capscrew 2227 2303739W Hose Assembly 1228 2305407W Hose Assembly 1229 16565W Fitting 1230 16745W Fitting 1231 16541W Fitting 2234 142682W Fitting 1239 181957W Fitting 1246 129563W Clamp, Strap 1283 *b 2304825W Fitting 1283 222442W Fitting 1

*a Use 273338W Pipe Thread Sealant *b Used on Winches With Freespool Option Only

09/05/2013W6G

3-54

Hydraulic Group - Electronic ControlsKomatsu D61EX-12/15, D65EX-12/15 (K47, K46)


W6G

3A40

_2




2 (2304112W),52

2311168 5-1

48 2302729W 5-1

09/05/2013W6G

3-55





28 16556W Fitting 229 235691W Fitting 430 181957W Fitting, Hose Nip 131 2304366W Plate, Cover 132 16602W Screw 133 *c 2304503W Retainer, Connector 135 178403W Capscrew 136 15158W Washer 137 129563W Clamp, Strap 138 2303901W Internal Harness (Not Shown) 139 *a 2307769W Valve, Cartridge 140 *a 2307770W Valve Coil, 24V 141 *a 2304825W Fitting 142 *a 222381W Fitting 143 *b 235691W Fitting 144 *b 222442W Fitting 245 *b 2304877W Plug - 2 Term (Not Shown) 146 17756W Fitting 147 2305586W Hose Assembly 148 196022W Gasket 149 15156W Washer 550 1300780W Screw, Flange 851 2300936W Cover 152 2300935W Gasket 1 *a Used on Winches With Freespool *b Used on Winches Without Freespool *c Use 236308W Loctite Ultra Blue Sealant

09/05/2013W6G

3-56



W6G

3A40

_2




2 (2304112W),52

2311168 5-1

48 2302729W 5-1

09/05/2013W6G

3-57





28 16556W Fitting 229 235691W Fitting 430 181957W Fitting, Hose Nip 131 2304366W Plate, Cover 132 16602W Screw 133 *c 2304503W Retainer, Connector 135 178403W Capscrew 136 15158W Washer 137 129563W Clamp, Strap 138 2310627 Internal Harness (Not Shown) 139 *a 2307769W Valve, Cartridge 140 *a 2307770W Valve Coil, 24V 141 *a 2304825W Fitting 142 *a 222381W Fitting 143 *b 235691W Fitting 144 *b 222442W Fitting 245 *b 2304877W Plug - 2 Term (Not Shown) 146 17756W Fitting 147 2305586W Hose Assembly 148 196022W Gasket 149 15156W Washer 550 1300780W Screw, Flange 851 2300936W Cover 152 2300935W Gasket 1 *a Used on Winches With Freespool *b Used on Winches Without Freespool *c Use 236308W Loctite Ultra Blue Sealant

09/05/2013W6G

3-58


1 2304366W Plate, Cover 1 2 16602W Screw 1 3 2304503W Retainer, Connector 1 4 178403W Capscrew 1 5 15158W Washer 1

Internal Wiring - Electronic Controls

6 *a 2304877W Plug 1 7 2303901W Harness, Internal 1

*a Used on Winches without Freespool

W6G

3A26

SEE ITEMS #210,218, 219 & 220ON PAGE 3-57 FOR DETAILS

09/05/2013W6G

3-59


1 2303901W Harness, Internal 1

Internal Wiring - Electronic ControlsUsed only on S/N AW6G-1271,


2 2304877W Plug, 2-Term 1

W6G

3A26

09/05/2013W6G

3-60


1 2310627 Harness, Internal 1

Internal Wiring - Electronic ControlsFirst Used on S/N AW6G-1518

2 2304877W Plug, 2-Term 1

Inte

rnal

Wire

ing_

EC

_230

0757

BA

.pdf

09/05/2013W6G

3-61

External Wiring Harness Repair Kit - Electronic Controls


2313717 Repair Kit, eControls Harness Voltage Converter 11 2304349W . Converter, 24-5DC 12 242601 . Cable Tie 1

3 236713 . Tube, Heat-Shrink 6 in.4 2313699 . Installation Instructions (Not Shown) 1

3

FUSE & FUSE HOLDER(REF.)

1

POWER & GROUND TERMINALS

(REF.)

2

TYPICAL E-CONTROLS EXTERNAL HARNESS

(REF.)

Ext

Wiri

ngH

arne

ss.p

df

09/05/2013W6G

3-62


W6G

3A03

2300301W Valve, Control 1 14668W . Fitting 2 2 241778W . Screw 2 3 15156W . Lockwasher 2 4 267018W . Valve 1 5 15483W . Fitting 2 6 2303001W . Body, Valve 1 7 15962W . Fitting 2 8 196006W . Spool, Forward Mod 1 9 195992W . Spring, Relief 210 16484W . O-Ring 211 15860W . O-Ring 212 195993W . Plug 213 226445W . Fitting 114 15027W . Nut, Jam 215 195995W . Capscrew 216 118361W . O-Ring 119 196004W . Fitting 120 262088W . Spool, PFR 121 258217W . . Spool, W 21 122 258220W . . Ring 1

23 196000W . . Ring 124 195997W . . Retainer, Detent 125 170987W . . Ball 826 118365W . . O-Ring 127 238992W . . Spacer 128 2303923W . . Spring, Spool 129 166905W . . Retainer, Spring 130 196002W . . Ring, Snap 131 196009W . . Cap, Spool 132 39376W . O-Ring 133 196003W . Spool, Reverse Mod 134 15314W . Fitting 135 279397W . Cam 135 68370W . Pin, Slotted 136 2300308W . Relief 137 16484W . . O-Ring 138 265787W . . O-Ring 139 14595W . Fitting 140 209744 . . O-Ring 1

Control Valve - Power Controls

09/05/2013W6G

3-63


W6G

3A24

Valve Manifold Assembly - Electronic ControlsLast Used on AW6G-1287 and Below

(Except AW6G-1271)

2303889W Valve Manifold Assembly 1 NSS . Block 1 2 2300308W . Valve, Relief 1 2304971W . . Kit, Seal 1 16484W . . O-Ring 1 265787W . . O-Ring 1 3 2304840W . Valve, Solenoid 1 2304972W . . Kit, Seal 1 4 2304841W . Valve, Proportional 3 R15012 . . Kit, Seal 1 5 2304842W . Valve, Solenoid 1 6 R15006 . Coil, 24V 2 7 R15005 . Coil, 24V 3 8 222442W . Fitting, Plug 10 9 222443W . Fitting, Plug 310 235691W . Fitting, Plug 4

11 233693W . Fitting, Plug 112 2304845W . Washer, Tab 514 16556W Fitting 315 *a R15006 Coil, 24V 116 *a 2304846W Valve, Solenoid 117 *a 2304845W Washer, Tab 118 *b 223693W Fitting, Plug 118 17756W Fitting 119 *a 222381W Fitting 119 235691W Fitting, Plug 120 2305049W Cap, Orifi ce 1

*a Used on Winches with Freespool Option Only *b Used on All Except Komatsu D65EX-12 & Case Quadtrac


09/05/2013W6G

3-64

2306547W Valve Manifold Assembly1 NSS . Block 12 2310255 . Valve, Relief 1 2310260 . . Kit Seal 13 2310252 . Valve, Cartridge 2 2310258 . . Kit Seal 14 2307770W . Coil, Valve, 24 VDC 3 2310259 . . Kit Seal 15 2310253 . Valve, Cartridge 1

Item Part No. Description Qty

2310259 . . Kit Seal 16 2310254 . Valve, Proportional Valve 3 2310261 . . Kit Seal 17 2310256 . Coil, Proportional Valve, 24 VDC 38 *a 2307769W . Valve, Cartridge (Not Shown) 1 2310261 . . Kit Seal 1

*a When Freespool Cartridge Valve is used


W8L

3a48

.pdf

W8L

3a47

.pdf

Valve Manifold Assembly - Electronic ControlsUsed only on S/N AW6G-1271 and S/N AW6G-1288 and Above

09/05/2013W6G

3-65


W6G

3A04

_New

.pdf

314833W Pump, Hydraulic 1 316823W . Key 1 2 *a NSS . Seal 1 3 NSS . Plate, Front 1 4 *a NSS . Spring 2 5 *a NSS . Ball 2 6 *a NSS . Seal, Diaphragm 1 7 *a NSS . Gasket 1 8 *a NSS . Gasket, Backup 1 9 *a NSS . Diaphragm 110 NSS . Gear, Idler 1

11 NSS . Body 112 NSS . Pin, Dowel 213 NSS . Plate, Back 114 NSS . Capscrew 415 NSS . Capscrew 416 *a NSS . O-Ring 117 NSS . Gear, Drive 1

*a Included in 171252W Repair Kit

Pump - HydraulicLast Used on S/N AW6G-1016

(See Chart for Applications)

Tractor Model Tractor Code

Caterpillar D6D, D6E, D6H, D6R, D6T C43, C480, C481, C50, C71

Dresser/Dressta TD15E, TD15H H44, H45, H46

John Deere 750, 750B, 750C; 850, 850B, 850C E41, E42, E43, E44, E45, E46

09/05/2013W6G

3-66

Pump - HydraulicFirst used on S/N AW6G-1017



2302963W Pump, Hydraulic 1 NSS . Plate, Front 1 2 NSS . Plate, Back 1 3 NSS . Body 1 4 NSS . Gear, Drive 1 5 316823W . Key 1 6 NSS . Gear, Idler 1 7 *a NSS . Wear Plate 1 8 *a NSS . O-Ring 1 9 *a NSS . Seal 1

10 *a NSS . Washer 111 NSS . Capscrew 412 *a NSS . Gasket 113 *a NSS . Seal 114 NSS . Washer 415 NSS . Ring, Retaining 116 NSS . Plug 1



W6G

3A53


Case Quadtrac R39

Caterpillar D6D, D6E, D6G, D6H, D6R Series I, II, III, D6T, D6N

C43, C480, C481, C50, C71, C78, C81

Dresser/Dressta TD15E, TD15H PS, TD15M H44, H45, H46, H47

John Deere 750, 750B, 750C Series I & II; 850, 850B, 850C Series I & II

E41, E42, E43, E44, E45, E46

09/05/2013W6G

3-67


W6G

3A05

2301426W Pump, Hydraulic 1 316823W . Key 1 2 *a NSS . Seal 1 3 NSS . Plate, Front 1 4 *a NSS . Spring 2 5 *a NSS . Ball 2 6 *a NSS . Seal, Diaphragm 1 7 *a NSS . Gasket 1 8 *a NSS . Gasket, Backup 1 9 *a NSS . Diaphragm 110 NSS . Gear, Idler 1

11 - - - - - - - - . Body 112 NSS . Pin, Dowel 213 - - - - - - - - . Plate, Back 114 NSS . Capscrew 415 NSS . Capscrew 416 *a NSS . O-Ring 117 NSS . Gear, Drive 1


Pump - HydraulicLast Used on S/N AW6G-1016



Fiat-Hitachi/New Holland FD/FH 14E A48

Komatsu D65EX-12/15, D61EX12/15 K46, K47

09/05/2013W6G

3-68


2302989W Pump, Hydraulic 1 NSS . Plate, Front 1 2 NSS . Plate, Back 1 3 NSS . Body 1 4 NSS . Gear, Drive 1 5 316823W . Key 1 6 NSS . Gear, Idler 1 7 *a NSS . Plate, Wear 1 8 *a NSS . O-Ring 1 9 *a NSS . Seal 1

10 *a NSS . Washer 111 NSS . Capscrew 412 *a NSS . Gasket 113 *a NSS . Seal 114 NSS . Washer 415 NSS . Ring, Retaining 116 NSS . Plug 1


Pump - HydraulicFirst used on S/N AW6G-1017



W6G

3A35

_1


Case 1850K R49

Fiat-Hitachi/New Holland DC180, DX175/195, FD/FH 14E, FD175/195,

A48, A49

Komatsu D65EX-12/15, D61EX-12/15 K46, K47

09/05/2013W6G

3-69


1 2304820W Handlever (See 3-115) 1 2 2304380W Capscrew 3 3 2305451W Bracket, Handlever 1 4 174413W Flangescrew 2

Handling Gear, Power ControlsCase Quadtrac (R39)

without Freespool

5 156133W Flangenut 2 6 277276W Decal 1 7 2305382W Cable, Control 1 8 137852W Clamp, Strap AR

W6G

3A27

READ OPERATING

INSTRUCTIONS271276W

09/05/2013W6G

3-70


W6G

3A09

1 *a 2300326W Bracket 1 1 *b 2304506W Bracket 1 2 *a 1300785W Handlever, Control (See 3-114) 1 2 *b 2303984W Handlever, Control (See 3-115) 1 3 *a 18518W Capscrew 3 3 *b 2304380W Capscrew 6 4 *a 191534W Nut 3

5 *a 18515W Washer 3 6 277276W Decal 1 7 303944W Cable, Control 1

*a Last Used on S/N AW6G-1021 *b First Used on S/N AW6G-1022

Handling Gear, Power ControlsCaterpillar D6D, D6E (C43)

without Freespool

READ OPERATING

INSTRUCTIONS271276W

Parts Service Gram

Item Gram

All A3-C-7

09/05/2013W6G

3-71

READ OPERATING

INSTRUCTIONS271276W

2306034W Handlever Assembly 1 2306033W . Bracket, Handlever 1 2 2303982W . Handlever, Control (See 3-115) 1 3 18127W . Capscrew 3


4 15113W . Nut 3 5 277276W Decal 1 6 303942W Cable, Control 1

Handling Gear, Power ControlsCaterpillar D6G (C73)

without Freespool

W6G

3A32

.pdf

09/05/2013W6G

3-72


W6G

3A06

_New

.pdf

2302501W Handlever Assembly 1 381199W . Bracket 1 2 276036W . Lever 1 3 196144W . . Bushing 2 4 276043W . . Bushing 1 5 15030W . Nut 1 6 196469W . Knob 1 7 196128W . Pin 1 8 15135W . Washer 1 9 190930W . Ring, Snap 110 15155W . Lockwasher 211 18515W . Washer 212 332822W . Cover 1

13 16836W . Capscrew 214 2301487W . Nut, Tall 115 129563W Strap, Tie 116 277276W Decal, Handlever 117 *a NSS U-Bolt 118 *a NSS Nut 219 *a NSS Washer 220 *a NSS Spacer 221 303941W Cable, Control 1

*a Included in 2300995W U-Bolt Kit

Handling Gear, Power ControlsCaterpillar D6H (C480, C481)

without FreespoolLast Used on S/N AW6G-1026

READ OPERATING

INSTRUCTIONS271276W

09/05/2013W6G

3-73W

6G3B

06_N

ew.p

dfHandling Gear, Power Controls

Caterpillar D6R (C50), D6R Series II, III, & D6T (C71)without Freespool


2304557W Handlever Assembly 1 -- 2305202W Handlever Assembly -- 1 1 2303982W . Handlever,Control (See 3-115) 1 1 3 2304552W . Bracket 1 -- 3 2305201W . Bracket -- 1 4 *a 18127W . Capscrew 3 3 5 15113W . Nut 3 3 6 2304867W Spacer 1 1 7 277276W Decal, Handlever 1 1 9 303941W Cable, Control 1 110 2304571W Channel Assembly 1 1

A - D6R (C50)B - D6R Series II, III & D6T (C71)

11 2304569W Gasket 1 112 2304868W Capscrew 2 --12 2305199W Capscrew -- 213 129563W Clamp, Strap 2 214 18738W Capscrew 2 --14 296162W Capscrew -- 216 2305203W Gasket -- 1

*a Use 358674W Sealant

READ OPERATING

INSTRUCTIONS271276W



09/05/2013W6G

3-74


W6G

3A07

_New

.pdf

2301271W Handlever Assembly 1 1300785W . Handlever, Control (See 3-114) 1 2 1308437W . Bracket, RH 1 3 1308436W . Bracket, LH 1 4 18513W . Capscrew 3 5 15155W . Washer 3

Handling Gear, Power ControlsFiat-Hitachi/New Holland FD/FH14E (A48)

without FreespoolLast Used on S/N AW6G-1021

6 15055W . Nut 3 7 397161W Capscrew 4 8 303945W Cable, Control 1 9 110322W Clamp 210 277276W Decal 1

READ OPERATING

INSTRUCTIONS271276W

Parts Service Gram

Item Gram

All A3-C-7

09/05/2013W6G

3-75


W6G

3B07

2304330W Handlever Assembly 1 2303984W . Handlever, Control (See 3-115) 1 3 2304395W . Bracket 1 4 2304380W . Capscrew 3 5 110322W Clamp 2

Handling Gear, Power ControlsFiat-Hitachi/New Holland FD/FH14E, FD 175/195, DX 175/195 (A48)

without FreespoolFirst Used on S/N AW6G-1022

6 397161W Screw, Flange 4 7 277276W Decal 1 8 303945W Cable, Control 1

READ OPERATING

INSTRUCTIONS271276W

09/05/2013W6G

3-76

Handling Gear, Power ControlsKomatsu D61EX-12, D65EX-12 (K47, K46)

without Freespool

1 *a,*c 1300785W Handlever, Control (See 3-114) 1 1 2303984W Handlever, Control (See 3-115) 1 2 *c 2301030W Bracket 1 2 2304304W Bracket 1 3 *c 18518W Capscrew 3 3 2304380W Capscrew 6 4 *c 191534W Locknut 3 5 *c 18515W Washer 3 6 *b 16828W Capscrew 4

7 221707W Nut 4 8 15134W Washer 8 9 303944W Cable 110 277276W Decal 1

*a Protective Trim P/N 2301055 Added *b Requires 230064W Sealant Kit *c Last Used on S/N AW6G-1021


W6G

3A08


READ OPERATING

INSTRUCTIONS271276W

Parts Service Gram

Item Gram

All A3-C-7

09/05/2013W6G

3-77


W6G

3B16

_2

2310105 Handlever Assembly 2 2305311W . Bracket, Vertical Joystick 1 3 2305296W . Pivot, Main 1 4 2310106 . Bracket, Pivot 1 5 2305302W . Bushing 3 6 58903W . Ring, Snap 3 7 2301634W . Washer, Thrust 6 8 2300995W . Clamp Kit, U-Bolt 2 9 228131 . Boot 110 Y25G-0510 . Capscrew 211 2304339W . Handle, Knob 112 *a 2307974W . Bushing 413 196128W . Pin 214 2305306W . Plate, Gate 1

Handling Gear, Power ControlsCase 1650L (R40)

with Freespool

15 2305304W . Plate, Spacer 116 2301487W . Nut, Tall 217 2305301W . Pivot, Aux 118 221499W Capscrew 319 15134W Washer 320 221707W Nut 521 2306362W Decal 122 303944W Cable, Control 123 303942W Cable, Freespool 124 2310108 Bracket 125 134803W Screw 4

*a Use 257291W Adhesive

18

19

2

3

45

67

8

9

10

11

12

13

14

15

16

17

20

2122

23

16

135

67

12

7

21

24

25

20

09/05/2013W6G

3-78

2304807W Handlever Assembly 1 2304806W . Bracket, Handlever 1 2 2303982W . Handlever, Control (See 3-115) 1 3 2303986W . Handlever, Freespool (See 3-115) 1 4 2304878W . Capscrew 3 5 15113W . Nut 3 6 110322W Clamp AR 7 271731W Decal 1 8 2304570W Gasket 1

Handling Gear, Power ControlsCase 1850K (R49)

with Freespool


W6G

3A52

.pdf

10 225871W Trim (Not shown) 2 FT11 18497W Capscrew 412 15055W Nut 413 18515W Washer 814 15155W Lockwasher 415 303945W Cable, Control 116 303945W Cable, Freespool 1

09/05/2013W6G

3-79

Handling Gear, Power ControlsCaterpillar D6D, D6E (C43)

with Freespool

5 *a 191534W Nut 3 6 *a 18515W Washer 3 7 271731W Decal 1 8 303941W Cable, Control 1 9 303938W Cable, Freespool 1

*a Last Used on S/N AW6G-1021


W6G

3A10

1 *a 2300326W Bracket 1 1 2304506W Bracket 1 2 *a 1300785W Handlever, Control (See 3-114) 1 2 2303984W Handlever, Control (See 3-115) 1 3 *a 383880W Handlever, Freespool (See 3-114) 1 3 2303982W Handlever, Freespool (See 3-115) 1 4 *a 18528W Capscrew 3 4 2304380W Capscrew 6

Parts Service Gram

Item Gram

All A3-C-7

09/05/2013W6G

3-80

Handling Gear, Power ControlsCaterpillar D6G (C73)

with Freespool

W6G

3A29


2304565W Handlever Assembly 1 2303982W . Handlever, Control (See 3-115) 1 2 2303986W . Handlever, Freespool (See 3-115) 1 3 2304566W , Bracket, Handlever 1 4 2304382W . Capscrew 3 5 15113W . Nut 3 6 16338W Capscrew 4

7 271731W Decal 1 8 303939W Cable, Freespool 1 9 303942W Cable, Control 110 15054W Nut 411 15154W Washer 4

09/05/2013W6G

3-81

383150W Handlever Assembly 1 332822W . Cover 1 2 18515W . Washer 2 3 16836W . Capscrew 2 4 243189W . Knob 1 5 2301487W . Locknut 2 6 196128W . Pin 2 7 190930W . Ring, Snap 2 8 15135W . Washer 2 9 276037W . Lever 110 196144W . . Bushing 211 276043W . . Bushing 115 332823W . Bracket 116 276036W . Lever 117 196144W . . Bushing 2

Handling Gear, Power ControlsCaterpillar D6H (C480, C481)

with Freespool

18 276043W . . Bushing 119 15030W . Nut 120 196469W . Knob 121 129563W Clamp, Strap 122 303944W Cable, Control 123 303942W Cable, Freespool 124 271731W Decal 125 *a NSS . Lockwasher 426 *a NSS . U-Bolt 227 *a NSS . Spacer 428 *a NSS . Nut 4

*a Included in 2300995W U-Bolt Kit (Quantity 2 Kits Used in This Installation)


W6G

3A11

09/05/2013W6G

3-82

1 2305612W Bracket 1 2 2305979W Handlever, Control (See 3-115) 1 3 2305978W Handlever, Freespool (See 3-115) 1 4 *a 2301054W Capscrew 2 5 271731W Decal 1 6 *a 18717W Capscrew 6 7 383881W Tall Nut 2 8 15054W Nut 2 9 2305977W Cover Plate, Handlever 1

Handling Gear, Power ControlsCaterpillar D6N (C47) with Freespoolfor Tractors with Mechanical Controls


10 15004W Nut 411 137852W Clamp, Strap (Not Shown) AR12 2303437W Decal (ISO Standard Only, Not Shown) 113 303939W Cable, Control (Not Shown) 114 303942W Cable, Freespool (Not Shown) 1


HG

_CAT

_D6N

_C47

_C78

_PC

.pdf

09/05/2013W6G

3-83

1 2306661W Bracket 1 2 2306703W Handlever, Control 1 3 2306704W Handlever, Freespool 1 4 2304381W Capscrew 2 5 225871 Trim 1.67 ft 6 271731W Decal 1 7 *a 18717W Capscrew 2 8 383881W Tall Nut 2

Handling Gear, Power ControlsCaterpillar D6N (C78) with Freespool

for Tractors with Pilot Hydraulic Controls, with or without Cab


11 137852W Clamp, Strap (Not Shown) AR12 2303437W Decal (ISO Standard Only, Not Shown) 113 303939W Cable, Control (Not Shown) 114 303942W Cable, Freespool (Not Shown) 1


HG

_CAT

_D6N

_C47

_C78

_PC

_Pilo

t.pdf

09/05/2013W6G

3-84

Handling Gear, Power ControlsCaterpillar D6R (C50), D6R Series II & III; D6T (C71)

with FreespoolFirst Used on S/N AW6G-1027

W6G

3B11

2304899W Handlever Assembly 1 2303982W . Handlever, Control (See 3-115) 1 1 2 2303986W . Handlever,Freespool (See 3-115) 1 1 3 2304898W . Bracket, Handlever 1 1 4 *a 2304878W . Capscrew 2 2 5 15113W . Nut 2 2 6 2304879W Spacer 1 1 7 271731W Decal 1 1 8 303942W Cable, Freespool 1 1 9 303944W Cable, Control 1 110 2304571W Channel Assembly 1 --11 2304569W Gasket 1 1

12 2304881W Capscrew 2 --12 2305199W Capscrew -- 113 129563W Clamp, Strap 2 214 18723W Capscrew 2 --14 296162W Capscrew -- 215 2304577W Cover 1 --16 2305203W Gasket -- 117 2301055W Trim, Vinyl (Not shown) AR AR

*a Use 358674W Sealant

A - D6R (C50)B - D6R Series II & III; D6T (C71)



09/05/2013W6G

3-85


W6G

3A16

1 *a 1300785W Handlever, Control (See 3-114) 1 1 *b 2303984W Handlever, Control (See 3-115) 1 2 *a 383880W Handlever, Freespool (See 3-114) 1 2 *b 2303982W Handlever, Freespool (See 3-115) 1 3 *a 18528W Capscrew 3 3 *b 2304380W Capscrew 6 4 *a 191534W Nut 3 5 *a 18515W Washer 3

Handling Gear, Power ControlsDresser/Dressta TD15E, TD15H, TD15M (H44, H45, H46, H47)

with FreespoolLast Used on S/N AW6G-1115

6 271731W Decal 1 7 303944W Cable, Control 1 8 303942W Cable, Freespool 1 9 *a 2300369W Bracket 1 9 *b 2304387W Bracket 1


Parts Service Gram

Item Gram

All A3-C-7

09/05/2013W6G

3-86


W6G

3B16

2305303W Handlever Assembly 2 2305311W . Bracket, Vertical Joystick 1 3 2305296W . Pivot, Main 1 4 2305297W . Bracket, Main 1 5 2305302W . Bushing 3 6 58903W . Ring, Snap 3 7 2301634W . Washer, Thrust 6 8 2300995W . Clamp Kit, U-Bolt 2 9 228131 . Boot 110 18727W . Capscrew 211 2304339W . Handle, Knob 112 *a 2307974W . Bushing 413 196128W . Pin 2

Handling Gear, Power ControlsDresser/Dressta TD15E, TD15H, TD15M (H44, H45, H46, H47)


14 2305306W . Plate, Gate 115 2305304W . Plate, Spacer 116 2301487W . Nut, Tall 217 2305301W . Pivot, Aux 118 159708W Capscrew 419 15134W Washer 820 221707W Nut 421 2306362W Decal 122 303944W Cable, Control 123 303942W Cable, Freespool 1


18

19

2

3

45

67

8

9

10

11

12

13

14

15

16

17

19

20

2122

23

16

135

67

12

7

21

09/05/2013W6G

3-87


W6G

3B16

2310118 Handlever Assembly 2 2305311W . Bracket, Vertical Joystick 1 3 2305296W . Pivot, Main 1 4 2310117 . Bracket, Pivot 1 5 2305302W . Bushing 3 6 58903W . Ring, Snap 3 7 2301634W . Washer, Thrust 6 8 2300995W . Clamp Kit, U-Bolt 2 9 228131 . Boot 110 Y25G-0510 . Capscrew 211 2304339W . Handle, Knob 112 *a 2307974W . Bushing 413 196128W . Pin 2

Handling Gear, Power ControlsDresser/Dressta TD15E, TD15H, TD-15M (H44, H45, H46, H47)

with Freespool

14 2305306W . Plate, Gate 115 2305304W . Plate, Spacer 116 2301487W . Nut, Tall 217 2305301W . Pivot, Aux 118 Y25G-0408 Capscrew 419 15127W Washer 421 2306362W Decal 122 303944W Cable, Control 123 303942W Cable, Freespool 1


18

19

2

3

45

67

8

9

10

11

12

13

14

15

16

17

2122

23

16

135

67

12

7

21

09/05/2013W6G

3-88

2304807W Handlever Assembly 1 2304806W . Bracket, Handlever 1 2 2303982W . Handlever, Control (See 3-115) 1 3 2303986W . Handlever, Freespool (See 3-115) 1 4 2304878W . Capscrew 3 5 15113W . Nut 3 6 110322W Clamp AR 7 271731W Decal 1 8 2304570W Gasket 1

Handling Gear, Power ControlsFiat-Hitachi/New Holland DC180 (A49)

with Freespool


W5C

3A26

.pdf

10 225871W Trim (Not shown) 2'11 18497W Capscrew 412 15055W Nut 413 18515W Washer 814 15155W Lockwasher 415 303945W Cable, Control 116 303945W Cable, Freespool 1

09/05/2013W6G

3-89

1321651W Handlever Assembly 1 1300785W . Handlever, Control (See 3-114) 1 2 383880W . Handlever, Freespool (See 3-114) 1 3 1308437W . Bracket, RH 1 4 1308436W . Bracket, LH 1 5 16168W . Spacer 3 6 18530W . Capscrew 3

Handling Gear, Power ControlsFiat-Hitachi/New Holland FD/FH 14E (A48)

with FreespoolLast Used on S/N AW6G-1021

7 15155W . Washer 3 8 15055W . Nut 3 9 397161W Capscrew 410 303945W Cable, Control 211 110322W Clamp 212 271731W Decal 1


W6G

3A17

Parts Service Gram

Item Gram

All A3-C-7

09/05/2013W6G

3-90

2304329W Handlever Assembly 1 2303984W . Handlever, Control (See 3-115) 1 2 2303982W . Handlever, Freespool (See 3-115) 1 3 2304394W . Bracket 1 4 2304380W . Capscrew 6

Handling Gear, Power ControlsFiat-Hitachi/New Holland FD/FH 14E, FD 175/195, DX 175/195 (A48)



W6G

3B17

5 110322W Clamp 2 6 397161W Screw, Flange 4 7 271731W Decal 1 8 303945W Cable, Control 2

09/05/2013W6G

3-91


W6G

3A12

336855W Handlever Assembly 1 196469W . Knob 1 2 15030W . Nut, Jam 1 3 335468W . Lever 1 3 196144W . . Bushing 2 3 276043W . . Bushing 1 4 15135W . Washer, Flat 2 5 15225W . Pin, Cotter 2 7 2301487W . Locknut 2 8 196128W . Pin 2 9 15055W . Nut 610 15155W . Lockwasher 611 391016W . Washer 212 196129W . U-Bolt 113 336854W . Bracket 114 335470W . Pin 116 243189W . Knob 117 336858W . Lever 117 196144W . . Bushing 217 276043W . . Bushing 1

Handling Gear, Power ControlsJohn Deere 750, 750B, 850, 850B with Cab (E42, E44)

with Freespool

18 18497W Capscrew 319 15155W Lockwasher 320 15055W Nut 321 303942W Cable, Freespool 122 69727W Grommet 223 303944W Cable, Control 128 15054W Nut 429 15154W Lockwasher 430 18460W Capscrew 431 388613W Cover 132 271731W Decal 133 *a NSS Spacer 434 *a NSS U-Bolt 235 *a NSS Nut 436 *a NSS Washer 4

*a Included in 2300995W U-Bolt Kit (Quantity 2 Kits Used in This Installation)

09/05/2013W6G

3-92

264052W Handlever Assembly 1 276031W . Lever Assembly 1 1 196144W . . Bushing 2 1 276043W . . Bushing 1 2 276032W . Lever Assembly 1 2 196144W . . Bushing 2 2 276043W . . Bushing 1 3 243189W . Knob 1 4 276081W . Pin 1 5 15135W . Washer 4 6 77418W . Spacer 1 7 196128W . Pin 2 8 196129W . U-Bolt 2 9 15155W . Washer 410 196469W . Knob 111 15030W . Nut 1

Handling Gear, Power ControlsJohn Deere 750 750B 850 850B without Cab (E41, E43)

with Freespool

12 15055W . Nut 413 2301487W . Nut 214 261567W . Bracket 115 16805W Screw, Flange 416 15056W Nut 417 15156W Washer 418 271731W Decal 119 303938W Cable, Freespool 120 303941W Cable, Control 121 *a NSS U-Bolt 222 *a NSS Nut 223 *a NSS Washer 224 *a NSS Spacer 2

*a Included in 2300995W U-Bolt Kit (2 Required)


W6G

3A20

.pdf

09/05/2013W6G

3-93W

6G3A

18

1 *b 1300785W Handlever, Control (See 3-114) 1 1 1 2303984W Handlever, Control (See 3-115) 1 1 2 *b 2301845W Handlever, Freespool (See 3-116)1 1 2 2303986W Handlever, Freespool (See 3-115) 1 1 3 *a,*b 18526W Capscrew 3 3 3 *c 2304380W Capscrew 6 6 4 *b 191534W Nut 3 3 5 *b 18515W Washer 3 3 6 271731W Decal 1 1 7 303945W Cable, Control 1 1 8 303945W Cable, Freespool 1 1 9 *b 2301030W Bracket 1 1 9 *c 2304304W Bracket 1 1

Handling Gear, Power ControlsJohn Deere 750C Series I & II, 850C Series I & II (E45, E46)

with Freespool

10 *a 16828W Capscrew 4 411 15134W Washer 8 812 221707W Nut 4 413 *b 2301834W Bracket, Handlever -- 113 *c 2304508W Bracket, Handlever -- 114 2303040W Bracket, Filter -- 115 *c 2304381W Capscrew -- 316 R833276W Fitting -- 117 R833806W Fitting -- 1

*a Use 318702W Thread Lock *b Last Used on S/N AW6G-1021 *c First Used on S/N AW6G-1022



A - Typical InstallationB - Optional Lunchbox Tray Installation

Parts Service Gram

Item Gram

All A3-C-7

09/05/2013W6G

3-94

Handling Gear, Power ControlsKomatsu D61EX-12/15, D65EX-12/15 (K47, K46)

with Freespool

1 *a 1300785W Handlever, Control (See 3-114) 1 1 *b 2303984W Handlever, Control (See 3-115) 2 *a 383880W Handlever, Freespool (See 3-114) 1 2 *b 2303982W Handlever, Freespool (See 3-115) 1 3 *a 2301054W Capscrew 3 3 *b 2304380W Capscrew 6 4 *a 221703W Nut 3 5 *a 15127W Washer 3 6 271731W Decal 1

W6G

3A19


7 *a 2301030W Bracket 1 7 *b 2304304W Bracket 1 8 16828W Capscrew 4 9 15134W Washer 8 10 221707W Nut 4 11 303944W Cable, Control 2


Parts Service Gram

Item Gram

All A3-C-7

09/05/2013W6G

3-95W

6G3A

31Handling Gear, Electronic Controls

Case Quadtrac (R39)Last used on S/N AW6G-1368

1 2307944W Decal, Filter LED 1 2 2303900W Wiring Harness 1 3 *a 2304892W Capscrew 4 4 15039W Nut 4 5 197066W Washer 4 6 2303912W Bypass LED Assembly 1 7 2304796W Tape, Self Fusing AR 8 2303820W Module, Programmed Control 1 9 2304779W Mounting Collar, Joystick 110 2306505W Bracket, Handlever Mounting 111 174413W Screw 212 156133W Nut 2

13 2304780W Joystick (See 3-117) 114 2305250W Decal, Handlever (Not Shown) 116 137852W Clamp, Strap AR17 2306655W Converter, 12VDC-24VDC 118 2306656W Wiring Harness 119 243503 Receptacle 120 243505 Lock, Secondary 121 264150W Nut 422 18723W Capscrew 4



NOTE: Communication cable p/n 2304603W is necessary to perform extensive troubleshooting on the electronic con-trols system. For basic troubleshooting, see Service Manual.

09/05/2013W6G

3-96W

6G3A


Case Quadtrac (R39)First used on S/N AW6G-1369

1 2307944W Decal, Filter LED 1 2 *b 2307576W Wiring Harness - EXT. 1 2 *c, *d 2307576W Wiring Harness - EXT. 1 2 *c, *d 2310076 Adaptor 1 2 *e 2310079 Wiring Harness - EXT. 1 4 *a 2304892W Capscrew 4 5 15039W Nut 4 6 197066W Washer 4 7 2303912W Bypass LED Assembly 1 8 2304796W Tape, Self-Fusing AR 9 2307871W Module, Programmed Control 110 2304779W Mounting Collar, Joystick 111 2307487W Mounting Bracket, Handlever 112 174413W Screw 213 156133W Nut 214 2306655W Converter, 12VDC-24VDC 115 2306656W Wiring Harness 1

16 243503 Receptacle 117 243505 Lock, Secondary 118 264150W Nut 419 Y25G-0426 Capscrew 420 2307849W Switch Assembly 121 *f 2304780W Joystick (See 3-117) 121 *g 2307886W Joystick (See 3-118) 122 2305250W Decal, Handlever (Not Shown) 123 137852W Clamp, Strap 5

*a Use 318702W Thread Lock *b Last used on S/N AW6G-1379 *c First used on S/N AW6G-1380 *d Last used on S/N AW6G-1462 *e First used on S/N AW6G-1463 *f Last used on S/N AW6G-1390 *g First used on S/N AW6G-1391


09/05/2013W6G

3-97

W6G

3A37

_1.p

df

Handling Gear, Electronic ControlsCase Quadtrac (R39)

Refer to Parts Service Bulletin A3-C-9

A - FreespoolB - Non-Freespool

1 *b 2310552 Joystick (See 3-119) -- 1 2 2305250W Joystick Decal -- 1 3 *b 2310575 Joystick (See 3-119) 1 -- 4 2305258W Joystick Decal 1 -- 5 2307944W Decal, Winch Light 1 1 6 2311444 Wiring Harness, EXT 1 1 7 2304112W Filter Element (Not Shown) 1 1 8 *a 2304892W Capscrew 4 4 9 15039W Nut 4 410 197066W Washer 4 411 2303912W Bypass LED Assembly 1 112 2310940 ECM, Porgrammed 1 113 2304779W Mounting Collar, Joystick 1 114 2307487W Mounting Bracket, Handlever 1 1

15 174413W Screw 2 216 156133W Nut 2 217 2306655W Converter, 12VDC-24VDC 1 118 2306656W Wiring Harness 1 119 243503 Receptacle 1 120 243505 Lock, Secondary 1 121 264150W Nut 4 422 Y25G-0426 Capscrew 4 423 2307849W Switch Assembly 1 124 2307925W Decal (Not Shown) 1 125 137852W Clamp, Strap 1 1

*a Use 318702W Thread Lock *b See Parts Service Bulletin A3-C-9



09/05/2013W6G

3-98

W6G

3A31

Handling Gear, Electronic ControlsFor Tractors with Linkage Hydraulic Valve Controls †

Caterpillar D6N (C47)Last used on S/N AW6G-1368

1 2304781W Joystick (See 3-117) 1 2 2305258W Decal 1 3 *a 2304892W Capscrew 4 5 2303912W Led Assembly 1 6 2304796W Tape, Self Fusing 1 7 2307803W Module, Electronic Control 1 8 2307944W Decal, Filter LED 1 9 2303900W Wiring Harness 110 137852W Clamp, Strap 6

12 2306412W Mounting Plate, Handlever 113 2306415W Cover Plate, Handlever 114 18717W Capscrew 415 15004W Nut 416 15039W Nut 417 197066W Washer 418 2304779W Mounting Collar, Joystick 1



† See page 0-4 for CAT tractor serial numbers.

09/05/2013W6G

3-99W

6G3A


For Tractors with Linkage Hydraulic Valve Controls †Caterpillar D6N (C47)


1 2304781W Joystick, w/ Freespool (See 3-117) 1 2 2305258W Handlever Decal, w/ Freespool 1 3 Y25G-0416 Capscrew 2 4 *a 2304892W Capscrew 4 5 2303912W LED Assembly - Bypass 1 6 2304796W Tape, Self-Fusing 1 7 2307871W Module, Electronic Control 1 8 2307944W Decal, Filter LED 1 9 *b 2307576W Wiring Harness - EXT. 1 9 *c 2307576W Wiring Harness - EXT. 1 9 *c 2310076 Adaptor 110 137852W Strap Clamp 612 2307843W Mounting Plate, Handlever 113 2307845W Cover Plate, Handlever 1

14 18717W Capscrew 415 15004W Nut 416 15039W Nut 417 197066W Washer 418 2304779W Mounting Collar, Joystick 119 2307849W Switch, Assembly 120 2307643W Mounting Plate, Switch 121 15127W Washer 222 15113W Nut 2

*a Use 318702W Thread Lock *b Last used on S/N AW6G-1379 *c First used on S/N AW6G-1380



09/05/2013W6G

3-100W

6G3A

39



Caterpillar D6N (C47)First used on S/N AW6G-1463

1 *b 2304781W Joystick, w/ Freespool (See 3-117) 1 1 *c 2307887W Joystick, w/ Freespool (See 3-118) 1 2 2305258W Handlever Decal, w/ Freespool 1 3 Y25G-0416 Capscrew 2 4 *a 2304892W Capscrew 4 5 2303912W LED Assembly - Bypass 1 6 2304796W Tape, Self-Fusing 1 7 2307871W Module, Electronic Control 1 8 2307944W Decal, Filter LED 1 9 2310079 Wiring Harness - EXT. 110 137852W Strap Clamp 612 2307843W Mounting Plate, Handlever 113 2307845W Cover Plate, Handlever 1

14 18717W Capscrew 415 15004W Nut 416 15039W Nut 417 197066W Washer 418 2304779W Mounting Collar, Joystick 119 2307849W Switch, Assembly 120 2307643W Mounting Plate, Switch 121 15127W Washer 222 15113W Nut 2



09/05/2013W6G

3-101

Intentionally Blank

09/05/2013W6G

3-102

HG

_CAT

_D6N

_C47

_C78

_EC

_Mec

.pdf



Caterpillar D6N (C47)Refer to Parts Service Bulletin A3-C-9

09/05/2013W6G

3-103

60 2310575 Joystick, w/ Freespool (See 3-119) 161 2305258W Decal, Handlever 167 2307925W Decal, Activation Switch 168 2307942W Decal, Winch Indicator Light 169 Y25G-0416 Capscrew 270 *a 2304892W Capscrew 472 2303912W LED Assembly, Bypass 174 2310940 Module, Electronic Control 175 2307944W Decal, Winch Light 176 2311444 Wiring Harness - EXT. 177 137852W Clamp, Strap 678 2304112W Filter Element (Not Shown) 179 2307843W Mounting Plate, Handlever w/o Cab 180 2307845W Cover Plate, Handlever 1

81 18717W Capscrew 482 15004W Nut 483 15039W Nut 484 197066W Washer 485 2304779W Plate, Cover 186 2307849W Switch Assembly 187 2307643W Mounting Plate, Switch 188 15127W Washer 289 15113W Nut 2120 *a 398817W Screw 2121 2307919W Guard, Cable 1122 2307920W Bracket, Cable Guard 1





Caterpillar D6N (C47)Refer to Parts Service Bulletin A3-C-9

09/05/2013W6G

3-104W

6G3A

38Handling Gear, Electronic ControlsFor Tractors with Pilot Operated Hydraulics †

Caterpillar D6N (C78, C81)Used on S/N AW6G-1369 thru AW6G-1462

1 2307871W Module, Electronic Control 1 2 *b 2307576W Wiring Harness - EXT. 1 2 *c 2307576W Wiring Harness - EXT. 1 2 *c 2310076 Adaptor 1 3 2303912W Bypass LED Assembly 1 4 2307944W Decal, Filter Bypass 1 5 2304796W Tape, Self-Fusing AR 6 *a 18699W Capscrew 4 7 15039W Nut 4 8 197066W Washer 4

9 137852W Clamp, Strap 610 2307873W Bracket, E-Controls Handlever 111 225871 Trim, Edge 1.17FT12 2307849W Switch Assembly 113 2304781W Joystick (See 3-117) 1 14 2305258W Decal, Handlever 1




09/05/2013W6G

3-105W

6G3A

38Handling Gear, Electronic ControlsFor Tractors with Pilot Operated Hydraulics †

Caterpillar D6N (C78, C81)First used on S/N AW6G-1463

1 2307871W Module, Electronic Control 1 2 2310079 Wiring Harness - EXT. 1 3 2303912W Bypass LED Assembly 1 4 2307944W Decal, Filter Bypass 1 5 2304796W Tape, Self-Fusing AR 6 *a 18699W Capscrew 4 7 15039W Nut 4 8 197066W Washer 4

9 137852W Clamp, Strap 610 2307873W Bracket, E-Controls Handlever 111 225871 Trim, Edge 1.17FT12 2307849W Switch Assembly 113 2307887W Joystick (see 3-118) 114 2305258W Decal, Handlever 1




09/05/2013W6G

3-106

HG

_CAT

_D6N

_C47

_C78

_EC

_Pilo

t.pdf

Handling Gear, Electronic ControlsFor Tractors with Pilot Operated Hydraulics †

Caterpillar D6N (C78, C81)Refer to Parts Service Bulletin A3-C-9


09/05/2013W6G

3-107

60 2310575 Joystick, Control w/FS (see 3-119) 161 2305258W Decal, Handlever 1100 2310940 Module, Electronic Control 1101 2311444 Wiring, Harness - EXT. 1102 2303912W LED Assembly, Bypass 1103 2307944W Decal, Winch Light 1105 *a 18699W Capscrew 4107 15039W Nut 4108 197066W Washer 4

109 137852W Clamp, Strap 6110 2307873W Bracket, E-Controls Handlever 1111 225871 Trim, Edge 1.17FT112 2307849W Switch Assembly 1115 *a 398817W Screw 2116 2307919W Guard, Cable 1117 2307920W Bracket, Cable Guard 1



Handling Gear, Electronic ControlsFor Tractors with Pilot Operated Hydraulics †

Caterpillar D6N (C78, C81)Refer to Parts Service Bulletin A3-C-9


09/05/2013W6G

3-108W

6G3A


Caterpillar D6R Series I & II (C50, C71)Last used on S/N AW6G-1368

1 2304781W Joystick (See 3-117) 1 -- 2 2305258W Joystick Decal 1 -- 3 2304780W Joystick (See 3-117) -- 1 4 2305250W Joystick Decal -- 1 5 292680W Washer 4 4 6 287816W Capscrew 4 4 7 2305411W Mounting Plate 1 1 8 2307944W Decal, Filter LED 1 1 9 2303900W Wiring Harness 1 1

10 137852W Clamp, Strap 6 612 *a 18695W Screw 4 413 2303912W Bypass LED Assembly 1 114 2304796W Tape, Self-Fusing 1 115 2305412W Cover Plate, Joystick 1 116 2307803W Module, Electronic Control 1 1





09/05/2013W6G

3-109W

6G3A

35Handling Gear, Electronic ControlsCaterpillar D6R Series I, II and III; D6T (C50, C71)


1 *e 2304781W Joystick (See 3-117) 1 -- 1 *f 2307887W Joystick (See 3-118) 1 -- 1 *g 2304780W Joystick (See 3-117) -- 1 1 *h 2307886W Joystick (See 3-118) -- 1 2 2305258W Decal, Joystick 1 -- 2 2305250W Decal, Joystick -- 1 5 292680W Washer 4 4 6 287816W Capscrew 4 4 7 2305411W Mounting Plate 1 1 8 2307944W Decal, Filter LED 1 1 9 *b 2307576W Wiring Harness - Ext. 1 1 9 *c, *d 2307576W Wiring Harness - Ext. 1 1 9 *c, *d 2310076 Adaptor 1 110 137852W Clamp AR AR12 *a 18695W Capscrew 4 413 2303912W LED Assembly, Bypass 1 114 2304796W Tape, Self-Fusing 1 1

15 2305412W Cover Plate, Joystick 1 116 2307871W ECM, Programmed 1 117 2307849W Switch Assembly 1 118 2307643W Mounting Plate, Switch 1 119 15127W Washer 2 220 15113W Nut 2 221 Y25G-0416 Capscrew 2 2

*a Use 318702W Thread Lock *b Last used on S/N AW6G-1379 *c First used on S/N AW6G-1380 *d Last used on S/N AW6G-1462 *e Last used on S/N AW6G-1378 *f First used on S/N AW6G-1379 *g Last used on S/N AW6G-1390 *h First used on S/N AW6G-1391




09/05/2013W6G

3-110

Handling Gear, Electronic ControlsCaterpillar D6R Series I, II and III; D6T (C50, C71)

First used on S/N AW6G-1463

1 *b 2310575 Joystick (See 3-119) 1 -- 1 *b 2310552 Joystick (See 3-119) -- 1 2 2305258W Decal, Joystick 1 -- 2 2305250W Decal, Joystick -- 1 5 292680W Washer 4 4 6 287816W Capscrew 4 4 7 2305411W Mounting Plate 1 1 8 2307944W Decal, Filter LED 1 1 9 2310079 Wiring Harness - Ext. 1 110 137852W Clamp AR AR12 *a 18695W Capscrew 4 413 2303912W LED Assembly, Bypass 1 1

14 2304796W Tape, Self-Fusing 1 115 2305412W Cover Plate, Joystick 1 116 2307871W ECM, Programmed 1 117 2307849W Switch Assembly 1 118 2307643W Mounting Plate, Switch 1 119 15127W Washer 2 220 15113W Nut 2 221 Y25G-0416 Capscrew 2 2

*a Use 318702W Thread Lock *b See Service Gram A3-C-9




W6G

3A35

Parts Service Gram

Item Gram

P/N 2310575P/N 2310552

A3-C-9

09/05/2013W6G

3-111

1 2307944W Decal, Filter LED 1 1 2 2303900W Wiring Harness 1 1 3 137852W Clamp, Strap AR AR 4 *a 2304892W Screw 4 4 5 15039W Nut 4 4 6 197066W Washer 4 4 7 2303912W Bypass LED Assembly 1 1 8 2304796W Tape, Self-Fusing AR AR 9 2307803W Module, Electronic Control 1 110 18720W Capscrew 2 2

Handling Gear, Electronic ControlsJohn Deere 750C/850C, 750C/850C Series I & II (E45, E46)

Last used on S/N AW6G-1368


W6G

3A28

11 264150W Nut, Flange 2 212 2304779W Mounting Collar, Joystick 1 113 2305485W Mounting Plate, Joystick 1 114 2304781W Joystick (See 3-117) 1 --14 2304780W Joystick (See 3-117) -- 115 2305258W Decal, Joystick 1 --15 2305250W Decal, Joystick -- 1


NOTE: Communication cable p/n 2304603W is necessary to perform extensive troubleshooting on the electronic controls system. For basic troubleshooting, see Service Manual.



09/05/2013W6G

3-112

1 2307849W Switch Assembly 1 1 2 2307944W Decal, Filter LED 1 1 3 *c 2307576W Wiring Harness - EXT 1 1 3 *d 2307576W Wiring Harness - EXT 1 1 3 *d 2310076 Adaptor 1 1 4 137852W Clamp, Strap 6 6 6 *b 2304892W Capscrew 4 4 7 15039W Nut 4 4 8 197066W Washer 4 4 9 2303912W Bypass LED Assembly 1 110 2304796W Tape, Self-Fusing AR AR11 2307871W ECM - Programmed 1 112 18720W Capscrew 2 2



W6G

3A36

13 264150W Nut, Flange 2 214 2304779W Mounting Collar, Joystick 1 115 2304781W Joystick (See 3-117) 1 --15 2304780W Joystick (See 3-117) -- 116 2305258W Decal, Joystick 1 --16 2305250W Decal, Joystick -- 119 *a 2307872W Mounting Plate, Joystick 1 1

*a John Deere 750C/850C Series I & II (E45, E46) *b Use 318702W Thread Lock *c Last used on S/N AW6G-1379 *d First used on S/N AW6G-1380





09/05/2013W6G

3-113

1 2307849W Switch Assembly 1 1 2 2307944W Decal, Filter LED 1 1 3 2310079 Wiring Harness - EXT 1 1 4 137852W Clamp, Strap 6 6 6 *b 2304892W Capscrew 4 4 7 15039W Nut 4 4 8 197066W Washer 4 4 9 2303912W Bypass LED Assembly 1 110 2304796W Tape, Self-Fusing AR AR11 2307871W ECM - Programmed 1 112 18720W Capscrew 2 2


First used on S/N AW6G-1463

W6G

3A36

13 264150W Nut, Flange 2 214 2304779W Mounting Collar, Joystick 1 115 2307887W Joystick (See 3-118) 1 --15 2307886W Joystick (See 3-118) -- 116 2305258W Decal, Joystick 1 --16 2305250W Decal, Joystick -- 119 *a 2307872W Mounting Plate, Joystick 1 1

*a John Deere 750C/850C Series I & II (E45, E46) *b Use 318702W Thread Lock





09/05/2013W6G

3-114W

6G3A


Komatsu D61EX-12/15 (K47)First used on S/N AW6G-1403

1 2307849W Switch Assembly 1 1 2 2307944W Decal, Winch Light 1 1 3 2310079 Wiring Harness - EXT. 1 1 4 137852W Clamp, Strap 6 6 6 *a 2304892W Capscrew 4 4 7 15039W Nut 4 4 8 197066W Washer 4 4 9 2303912W Bypass LED Assembly 1 110 *a 398817W Screw, Flange 2 211 2310433 Module, Electronic Control 1 112 2307919W Cable Guard 1 113 2307920W Bracket, Cable Guard 1 114 2304779W Mounting Collar, Joystick 1 1

15 2307925W Decal, Activation Switch 1 116 2307942W Decal, Winch Indicator Light 1 117 2310489 Mounting Plate, Joystick 1 118 2307887W Joystick (See 3-118) 1 --18 2307886W Joystick (See 3-118) -- 119 2305258W Handlever Decal 1 --19 2305250W Handlever Decal -- 122 16828W Capscrew 4 423 15134W Washer 8 824 221707W Nut 4 425 2301055W Portective Trim 1.5' 1.5'





09/05/2013W6G

3-115W

6G3A


Komatsu D65EX-12/15 (K46)First used on S/N AW6G-1403

1 2307845W Switch Assembly 1 1 2 2307944W Decal, Winch Light 1 1 3 2310079 Wiring Harness - EXT. 1 1 4 137852W Clamp, Strap 6 6 6 *a 2304892W Capscrew 4 4 7 15039W Nut 4 4 8 197066W Washer 4 4 9 2303912W Bypass LED Assembly 1 110 *a 398817W Screw, Flange 2 211 2310433 Module, Electronic Control 1 112 2307919W Cable Guard 1 113 2307920W Bracket, Cable Guard 1 114 2304779W Mounting Collar, Joystick 1 1

15 2307925W Decal, Activation Switch 1 116 2307942W Decal, Winch Indicator Light 1 117 2307874W Mounting Plate, Joystick 1 118 2307887W Joystick (See 3-118) 1 --18 2307886W Joystick (See 3-118) -- 119 2305258W Handlever Decal 1 --19 2305250W Handlever Decal -- 122 16828W Capscrew 4 423 15134W Washer 8 824 221707W Nut 4 4





09/05/2013W6G

3-116

1300785W Handlever, Control 2301785W Handlever, Freespool

383880W Handlever, Freespool 1 NSS . Housing 2 1302049W . Knob 1 3 1302048W . Clamp, Cable 1 4 1302047W . Cover 1 5 1302046W . Clamp, Base 1 6 1302045W . Bearing 2 7 1302044W . Pin, Clevis 1 8 1302043W . U-Bolt 1 9 1302042W . Clevis 110 1302041W . Boot 111 1302040W . O-Ring 1

Handlever, Power Controls

12 1306003W . Screw 413 1306002W . Screw 414 221867W . Lockwasher, Star 415 1306001W . Screw 116 15024W . Nut 117 15004W . Nut 118 15923W . Washer 119 15005W . Nut 220 15932W . Lockwasher 221 1302039W . Pin, Cotter 122 18717W Capscrew, Button Head 123 383881W Nut, Tall 1


W6G

3A14

Parts Service Gram

Item Gram

All A3-C-7

09/05/2013W6G

3-117


2303982W Handlever 2303984W Handlever 2303986W Handlever 2304330W Handlever 2304557W Handlever 2304820W Handlever 2305202W Handlever 2305978W Handlever 2305979W Handlever 1 *a -------- . Screw 2 2 *a -------- . Nut 2 3 2304339W . Knob 1 4 2304340W . Boot 1 5 2304341W . Nut, Jam 1 6 2304342W . Bearing, Plastic 2 7 2304343W . Screw, Shoulder 1 9 *b -------- . Washer, Star 110 *b -------- . Nut 111 *b -------- . Pin, Cotter 212 *b -------- . Pin 113 *b -------- . Adapter, Cable 1


W6G

3A30

14 *b -------- . O-Ring 115 *b -------- . Clevis 116 NSS . Cover 117 NSS . Lever 118 *c 18717W Capscrew, Button-Head 119 383881W Nut, Tall 120 2304604W Cover 1

*a Included in 2304338W Hardware Kit *b Included in 2305023W Cable Attaching Hardware Kit *c Use 318702W Thread Lock

09/05/2013W6G

3-118


W6F

3a4.

pdf

2301845W Handlever Assembly1 1302049W . Knob 12 1302048W . Clamp, Cable 13 1302047W . Cover 14 1302046W . Clamp, Base 15 1302045W . Bearing 26 1302044W . Pin, Clevis 17 1302043W . U-Bolt 18 1302042W . Clevis 19 1302041W . Boot 110 1302040W . O-Ring 111 1306003W . Screw 412 1306002W . Screw 413 221867W . Lockwasher, Star 4

14 1306001W . Screw 115 15024W . Nut 116 15004W . Nut 117 15923W . Washer 118 15005W . Nut 219 15932W . Lockwasher 220 1302039W . Pin 121 NSS . Housing 122 NSS . Lever 123 *a 18717W Capscrew, Button Head 124 *a 383881W Nut, Tall 1 *a Uses 230064W Loctite Kit

Parts Service Gram

Item Gram

2301845W A3-C-7 R3


09/05/2013W6G

3-119

Handlever, Electronic Controls



W6G

3A46

.pdf

NOTE: Removing the capscrews (Item 9) at the bottom of the Base Assembly (Item 1) may cause a calibration error, which will prevent proper winch response.

A - Non-FreespoolB - Freespool

2304780W Joystick Control 1 -- 2304781W Joystick Control -- 1 1 NSS . Joystick, Drilled & Tapped 1 1 2 *c NSS . . Screw 1 1 3 *c NSS . . Knob 1 1 4 *a,*c NSS . . Boot 1 1 5 2304836W . . Spring 1 1 6 2304832W . . Collar 1 1 7 39362W . . O-Ring 1 1 8 2304837W . . Cup, Base 1 1 9 NSS . . Screw, Base 1 310 NSS . Boot Collar, Interior 1 111 2303991W . Pin, Detent 1 112 2303992W . Spring 1 1

13 2304672W . Detent Plate 1 -- 14 2304348W . Detent Plate -- 115 2304782W . Filter, Dust 1 116 *b 302090W . Setscrew 1 117 2305068W . ID Sticker 1 --17 2304799W . ID Sticker -- 118 2305428W . Disc, Adhesive 1 1 *a Use 219941 Contact Adhesive *b Use 383789W Thread Lock *c Included in 2305048W Service Kit

09/05/2013W6G

3-120




W6G

3A45

.pdf

*d,*f 2307886W Joystick Control 1 --*e,*g 2307887W Joystick Control -- 1

1 NSS . Joystick, Drilled & Tapped 1 1 2 *c NSS . . Screw 1 1 3 *c NSS . . Knob 1 1 4 *a,*c NSS . . Boot 1 1 5 NSS . . Spring 1 1 6 NSS . . Collar 1 1 7 NSS . . Shaft 1 1 8 NSS . . Base, Joystick 1 1 9 NSS . . Screw, Base 3 310 NSS . . Cup, Base 1 111 2303991W . Pin 1 112 2303992W . Spring 1 113 2307877W . Plate, Detent 1 --14 2307884W . Plate, Detent -- 115 *b 302090W . Setscrew 1 1

16 2310162 . Sticker, ID 1 --16 2310163 . Sticker, ID -- 117 NSS . Grease, Multipurpose AR AR18 2305428W . Disc, Adhesive AR AR19 *f, *g 2310257 . Adapter Assembly 1 120 *f, *g 232619 . Heat Shrink Tube 1 1 *a Use 219941 Contact Adhesive *b Use 318702W Thread Lock *c Included in 2305048W Service Kit *d First Used on S/N AW6G-1391 *e First Used on S/N AW6G-1379 *f Included in Replacement Kit 2304780W *g Included in Replacement Kit 2304781W


A - Non-FreespoolB - Freespool

09/05/2013W6G

3-121




W6G

3A49

.pdf

2310552 Joystick Control 1 -- 2310575 Joystick Control -- 1 1 NSS . Joystick, Drilled & Tapped 1 1 2 NSS . . Screw 1 1 3 NSS . . Boot 1 1 4 NSS . . Spring 1 1 5 NSS . . Collar 1 1 6 NSS . . Shaft 1 1 7 NSS . . Base, Joystick 1 1 8 NSS . . Screw, Base 3 3 9 NSS . . Cup, Base 1 110 2303991W . Pin 1 111 2303992W . Spring 1 1

12 2307877W . Plate, Detent 1 --13 2307884W . Plate, Detent -- 114 *a 302090W . Setscrew 1 115 2310162 . Sticker, ID 1 --15 2310163 . Sticker, ID -- 116 NSS . Grease, Multipurpose AR AR17 2305428W . Disc, Adhesive AR AR18 2310585 . Assembly, Handle 1 1



Parts Service Gram

Item Gram

9 A3-C-9A - Non-FreespoolB - Freespool

09/05/2013W6G

3-122

Intentionally Blank

09/05/2013W6G

4-1

Optional Equipment

Arch ..........................................................................................4-4 & 4-5

Extended Drawbar ............................................................................. 4-6

Fairlead......................................................................................4-2 & 4-3

Wire Rope Assemblies ....................................................................... 4-7

09/05/2013W6G

4-2

FairleadLast used on S/N AW6G-1005


W6G

4A01


1 15272W Pin, Cotter 2 2 196280W Rod, Tie 1 3 173607W Spacer 2 4 152995W Frame 1 5 398817W Screw, Flange 4 6 93166W Keeper 2 7 398817W Screw, Flange 4 8 93166W Keeper 2 9 16001W Fitting, Grease 810 36206W Roller, Vertical 211 2570W . Bushing 212 33394W Washer 2

13 92212W Roller 214 59419W . Bushing 215 230336W Bearing, Thrust 216 96087W Shaft 217 96086W Shaft 218 92720W Washer 419 143292W Bracket, RH 120 226374W Bracket, LH 121 93878W Shim .134 AR22 18669W Capscrew 423 15166W Lockwasher 4

09/05/2013W6G

4-3

FairleadFirst Used on S/N AW6G-1006

W6G

4A03

2301731W Fairlead Assembly, 3-Roller 1 - - 2301732W Fairlead Assembly, 4-Roller - - 11 2301718W . Frame 1 12 398817W . Screw, Flange 3 43 2301706W . Keeper 3 44 16001W . Fitting, Lube 6 85 2301726W . Roller 2 26 2570W . . Bushing 2 27 33394W . Washer 6 88 2301727W . Roller 1 29 2570W . . Bushing 2 210 2301722W . Shaft, Horizontal 1 2

A - 3-Roller FairleadB - 4-Roller Fairlead

11 2301721W . Shaft, Vertical 2 212 143292W Bracket, RH 1 113 226374W Bracket, LH 1 114 93878W Shim .134 AR AR15 18669W Capscrew 4 416 15166W Washer 4 417 15272W Pin, Cotter 2 218 173607W Spacer 2 219 196280W Bar, Tie 1 1

Item Part No. Description Qty. A B

Item Part No. Description Qty. A B

09/05/2013W6G

4-4

ArchLast used on S/N AW6G-1002


W6G

4A02


1 16001W Fitting, Grease 6 2 331751W Shaft 2 3 18601W Capscrew 3 4 15160W Lockwasher 3 5 31541W Plate, Lock 3 6 ------ Frame, Arch 1 7 331752W Roller 1 8 35135W . Bushing 2 9 331767W Washer 610 2816W Roller 111 2817W . Bushing 2

12 2821W Washer 213 331756W Shaft 114 2300521W Shaft 115 221336W Nut 416 16002W Fitting, Grease 217 331750W Roller 218 35135W . Bushing 419 15273W Pin, Cotter 820 ------ Plate, LH 121 328748W Pin 422 ------ Plate, RH 1

09/05/2013W6G

4-5

2301748W Arch Assembly 1 1 2301749W . Weldment, Arch 1 2 2301907W . Roller 2 3 35135W . . Bushing 2 4 331767W . Washer 6 5 2301706W . Keeper 3 6 398817W . Flange, Screw 3 7 2301910W . Roller 1 8 35135W . . Bushing 2 9 16001W . Fitting, Grease 8 10 2821W . Washer 2 11 2302120W . Shaft 2

W6G

4A04

ArchFirst used on S/N AW6G-1003

12 221336W . Nut 4 13 2301920W . Shaft 2 14 2301919W . Shaft 1 15 2301925W . Roller 1 16 2817W . . Bushing 2 17 328740W Ear, RH 1 18 2306380W Lug, Wrapped 2 20 2301924W Pin 4 21 2301706W Keeper 4 22 398817W Screw, Flange 4 23 328744W Ear, LH 1

Item Part No. Description Qty. Item Part No. Description Qty.

09/05/2013W6G

4-6

Extended Drawbar


W6G

4A05


1 NSS Drawbar 1 2 95959W Pin, Drawbar 1

3 2303221W Pin, Retaining 1

09/05/2013W6G

4-7

Wire Rope Assemblies

Part No. Wire Diameter Length Ft (M)

WR6-263L 3/4" 263 (80) *WR6-399L 3/4" 399 (122) **WR7-189L 7/8" 189 (58) *WR7-287L 7/8" 287 (87) **WR8-147L *a 1" 147 (45) *

WR8-223L *a 1" 223 (68) **

* Length to fi ll drum to 2/3 capacity (recommended) ** Length to fi ll drum to full capacity *a Do not use with arch

W6G

4A1.

pdf

Part No. Wire Diameter Length Ft (M)

Wire Rope Tail Chain & HookWire Rope Diameter

Dia (in)Breaking Strength

New (lbs)Working Load Limit (lbs)

3.5:1 Design Factor

3/4 58,800 34,200

7/8 79,600 34,200

1 103,400 47,700

09/05/2013W6G

4-8

Intentionally Blank

09/05/2013W6G

5-1

Recommended Service Kits

Recommended Winch Service Intervals . . . . . . . . . . . . . . . . . . . . . . 5-2

Recommended Service Kits Chart . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

• Filter Kit - 2311394 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

•Filter Kit - 2311167 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

•Filter Kit - 2311168 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

•Gasket Kit - 2302729W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7 & 5-8

•Clutch Shaft Kit - 2311388 . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9 & 5-10

•Brake Assembly Kit - 2311387 . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

•Brake, Clutch, & Idler Shaft Bearing Kit - 2311389 . . . . . . .5-12 & 5-13

•Drum & Intermediate Shaft Bearing & Seal Kit - 2311390 .5-14 & 5-15

•Drum & Intermediate Shaft Bearing & Seal Kit - 2311391 . . . . . . 5-16




09/05/2013W6G

5-2

Recommended Winch Service Intervals

Allied Systems Company is pleased to announce an additional tool to keep your customer’s winch serviced and functioning properly. Following this recommended service schedule will help keep tractor winch downtime

to a minimum, optimize winch operation, and extend the life of your investment. See Table 1 on this page for recommended service intervals, and Table 2 on the next page for recommended service kits.

Table 1 Recommended Winch Service Intervals

09/05/2013W6G

5-3

Table 2 Routine Maintenance Kits

Recommended Service Kits

09/05/2013W6G

5-4

Filter Kit: 2311394For Winches with Power ControlsLast Used on S/N AW6G-1027

1 2300935W Gasket 12 3001363W Filter 1


3 185990W Gasket 1

Note: Only parts with item numbers are actually included in this Service Kit. All other parts are shown for reference only.

4

STRAINERHOUSING

(REF)

STRAINERCOVER (REF)

1

FILTER HEAD(REF)

FILTER CANISTER(REF)

1

WINCH FRAME(REF)

2

3COVER (REF)

09/05/2013W6G

5-5

Filter Kit: 2311167For Winches with Power ControlsFirst Used on S/N AW6G-1028

1 3001363W Filter 12 2304709W Gasket, Filter Cover 1


3 2300935W Gasket 1


4

STRAINERHOUSING

(REF)

STRAINERCOVER (REF)

3

2FILTER COVER

(REF)

WINCH FRAME(REF)

3

FILTER HEAD(REF)

FILTER CANISTER(REF)

1

WINCH FRAME(REF)

2

09/05/2013W6G

5-6

Filter Kit: 2311168For Winches with Electronic Controls

1 2304112W Filter - Element 12 2300935W Gasket 1


3 2304709W Gasket - Filter Cover 1

4

STRAINERHOUSING

(REF)

STRAINERCOVER (REF)

2

2ER COVER(REF)

WINCH FRAME(REF)

31

FILTER HEAD(REF)

WINCH FRAME(REF)


09/05/2013W6G

5-7

Gasket Kit: 2302729WFor Winches with Power Controls and Electronic Controls

(Page 1 of 2)

1 151646W Gasket 22 185990W Gasket 13 196022W Gasket 14 303946W Gasket 2


5 2300689W Gasket, Valve Cover 16 2300690W Gasket, Brake Cover 17 2300693W Gasket, Top Cover RH 1 (continued on next page)


1

1

24

5

6

7

9

11

1213

09/05/2013W6G

5-8



8 2300935W Gasket 19 2301633W Gasket, Front Cover 110 2301631W Gasket 1

11 2301690W Gasket, Valve Cover 112 2305120W Valve, Cover Gasket 113 2304709W Gasket, Filter Cover 1

Gasket Kit: 2302729WFor Winches with Power Controls and Electronic Controls

(Page 2 of 2)

4

STRAINERHOUSING

(REF)

STRAINERCOVER (REF)

8

3

BRAKE ASSEMBLY (REF) BLOCK (REF)

3 10

COVER (REF) INPUT ASSEMBLY (REF)

10

09/05/2013W6G

5-9

Clutch Shaft Kit: 2311388For Winches with Power Controls and Electronic Controls

(Page 1 of 2)


1 2302774W . Service Kit, W6G Clutch 21.1 79972W . . O-Ring 11.2 89777W . . O-Ring 11.3 261542W . . Plate, Separator 71.4 328715W . . Disc, Friction 71.5 2300619W . . Spring, Clutch 1

1.6 39442W . . O-Ring 21.7 141913W . . O-Ring 22 2300670W . Snap Ring, INT 2

(Continued on the next page)


09/05/2013W6G

5-10


Clutch Shaft Kit: 2311388For Winches with Power Controls and Electronic Controls

(Page 2 of 2)

3 55289W . O-Ring 24 219070W . Ring, Seal 15 58924W . Snap Ring, EXT 16 39442W . O-Ring 4

7 184818W . Snap Ring, INT 48 2300643W . Ring, Seal 29 63105W . O-Ring 110 15885W . O-Ring 1


09/05/2013W6G

5-11

Brake Assembly Kit: 2311387For Winches with Power Controls and Electronic Controls


1 328715W Disc, Friction 82 261542W Plate, Separator 73 79979W O-Ring 1

4 133927W Ring, Piston Seal 15 12963W Snap Ring, EXT 2


09/05/2013W6G

5-12

Brake, Clutch & Idler Shaft Bearing Kit: 2311389For Winches with Power Controls and Electronic Controls

(Page 1 of 2)


1 43310W Bearing, Ball 12 43210W Bearing, Ball 1

3 2300668W Cup, Bearing 24 2300669W Cone, Bearing 1 (Continued on next page)


09/05/2013W6G

5-13



5 43211W Bearing, Ball 16 2300671W Cup, Bearing 4

7 2300672W Cone, Bearing 48 2300673W Cone, Bearing 1

Brake, Clutch & Idler Shaft Bearing Kit: 2311389For Winches with Power Controls and Electronic Controls

(Page 2 of 2)

09/05/2013W6G

5-14


1 159940W O-Ring 12 30059W Cup, Bearing 23 30080W Cone, Bearing 2

4 90263W O-Ring 15 230406W Bearing 2 (Continued on next page)

Drum & Intermediate Shaft Bearing and Seal Kit: 2311390For Non-Freespool Winches

with Power Controls

Intermediate Shaft Group

Drum Shaft Group


09/05/2013W6G

5-15


Drum & Intermediate Shaft Bearing and Seal Kit: 2311390For Freespool & Non-Freespool Winches

with Electronic Controls

6 141671W Seal, Oil 17 133927W Ring, Piston Seal 1

8 44547W Seal, Oil 19 15881W O-Ring 1


Drum Shaft Group


09/05/2013W6G

5-16

Drum & Intermediate Shaft Bearing and Seal Kit: 2311391For Freespool Winches

with Power Controls and Electronic ControlsLast Used on S/N AW6G-1015



Drum Shaft Group


1 159940W O-Ring 12 30059W Cup, Bearing 23 30058W Cone, Bearing 24 90263W O-Ring 15 230406W Bearing 2

6 141671W Seal, Oil 17 133927W Ring, Piston Seal 18 44547W Seal, Oil 19 15881W O-Ring 1

09/05/2013W6G

5-17


with Power Controls and Electronic ControlsUsed on S/N AW6G-1016 thru AW6G-1049



Drum Shaft Group




09/05/2013W6G

5-18


with Power Controls and Electronic ControlsUsed on S/N AW6G-1050 thru AW6G-1091



Drum Shaft Group




09/05/2013W6G

5-19


with Power Controls and Electronic ControlsFirst Used on S/N AW6G-1092



Drum Shaft Group




09/05/2013W6G

5-20

Intentionally Blank

6-1

W6G 09/05/2013

Part No. Page No. Item Part No. Page No. Item Part No. Page No. Item Part No. Page No. Item

Numerical Index

24257 - 130845W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

130845W - 15113W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

15113W - 15158W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

15158W - 16561W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

16561W - 16989W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

16989W - 18460W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

184818W - 209639W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

21420W - 222734W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

222734W - 2300671W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

2300671W - 2300774W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

2300774W - 2301618W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

2301618W - 2302790W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13

2302791W - 2304709W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

2304779W - 2305306W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

2305306W - 2306202W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

2306202W - 2307886W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17

2307886W - 292527W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

292659W - 397161W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19

397161W - Y17C-1636 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

Y17C-1664 - Y25G-0510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21

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6-2Part No. Page No. Item Part No. Page No. Item Part No. Page No. Item Part No. Page No. Item

24257 3-11 5824257 3-13 2024257 3-15 1924257 3-17 5824257 3-19 2024257 3-21 1924257 3-23 5824257 3-25 2024257 3-27 1924257 3-29 5824257 3-3 2024257 3-31 2024257 3-33 1924257 3-37 2024257 3-39 1924257 3-41 2024257 3-47 2024257 3-5 1924257 3-53 2024257 3-7 2024257 3-9 1925360 1-33 2625360 1-34 10209744 3-62 40211556 1-23 14211556 1-25 14225871 3-104 11225871 3-105 11225871 3-107 111225871 3-83 5228131 3-77 9228131 3-86 9228131 3-87 9232619 3-120 20236713 3-61 3242601 3-61 2243057 1-26 31243503 3-95 19243503 3-96 16243503 3-97 19243505 3-95 20243505 3-96 17243505 3-97 202310076 3-104 22310076 3-109 92310076 3-112 32310076 3-96 22310076 3-99 92310079 3-100 92310079 3-105 22310079 3-110 92310079 3-113 32310079 3-114 32310079 3-115 32310079 3-96 22310105 3-77 2310106 3-77 42310108 3-77 242310117 3-87 42310118 3-87 2310162 3-120 162310162 3-121 152310163 3-120 162310163 3-121 152310252 3-64 3

2310253 3-64 52310254 3-64 62310255 3-64 22310257 3-120 192310258 3-64 32310259 3-64 42310259 3-64 52310260 3-64 22310261 3-64 62310261 3-64 82310433 3-114 112310433 3-115 112310447 1-17 132310449 1-17 112310451 1-17 32310454 1-17 42310470 1-17 122310472 1-17 12310475 2-47 232310489 3-114 172310509 1-17 232310552 3-110 12310552 3-121 2310552 3-97 12310575 3-103 602310575 3-107 602310575 3-110 12310575 3-121 2310575 3-97 32310585 3-121 182310627 3-45 382310627 3-51 382310627 3-57 382310627 3-60 12310940 3-103 742310940 3-107 1002310940 3-97 122310958 1-16 242310958 1-17 262310958 1-18 162310958 1-20 142310958 1-29 232310958 1-30 322310958 1-31 162310958 1-32 162310958 1-36 282310958 1-38 292310958 1-39 262310958 1-40 232311330 1-41 72311444 3-103 762311444 3-107 1012311444 3-97 62311481 1-41 32312027 2-3 212312027 2-5 212312361 2-56 262313699 3-61 4109002W 3-3 110109002W 3-35 115109002W 3-37 110109002W 3-39 56109002W 3-5 56110174W 3-41 204110174W 3-43 5

110174W 3-45 5110174W 3-47 204110174W 3-49 5110174W 3-51 5110174W 3-53 204110174W 3-55 5110174W 3-57 5110322W 3-74 9110322W 3-75 5110322W 3-78 6110322W 3-88 6110322W 3-89 11110322W 3-90 5110934W 2-3 25110934W 2-5 25110935W 2-3 26110935W 2-5 26110936W 2-3 27110936W 2-5 27111331W 3-41 216111331W 3-47 216111331W 3-53 216113586W 2-44 9113586W 2-45 9118361W 3-62 16118365W 3-62 26122400W 2-31 24122400W 2-33 36122400W 2-35 24122400W 2-37 36122400W 2-39 36123270W 2-3 11123270W 2-5 11127045W 3-11 20127045W 3-17 20127045W 3-23 20127045W 3-29 20127045W 3-35 20129563W 1-17 17129563W 1-36 13129563W 1-38 13129563W 3-13 95129563W 3-15 22129563W 3-27 22129563W 3-3 95129563W 3-37 95129563W 3-41 246129563W 3-43 37129563W 3-45 37129563W 3-47 246129563W 3-49 37129563W 3-51 37129563W 3-53 246129563W 3-55 37129563W 3-57 37129563W 3-7 95129563W 3-72 15129563W 3-73 13129563W 3-81 21129563W 3-84 13129563W 3-9 2212963W 2-46 1712963W 2-47 1712963W 5-11 51300780W 3-13 14


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138750W 2-7 12138750W 2-11 12138750W 2-15 12138750W 2-19 12138750W 2-23 12138750W 2-27 12138750W 2-31 12138750W 2-35 12138811W 3-29 81138811W 3-31 91138811W 3-33 54138811W 3-41 200138811W 3-43 1138811W 3-45 1138811W 3-47 200138811W 3-49 1138811W 3-51 1138811W 3-53 200138811W 3-55 1138811W 3-57 1139W 3-11 11139W 3-13 41139W 3-15 24139W 3-17 11139W 3-19 41139W 3-21 24139W 3-23 11139W 3-25 41139W 3-27 24139W 3-29 11139W 3-3 41139W 3-31 41139W 3-33 24139W 3-35 11139W 3-37 41139W 3-39 22139W 3-5 22139W 3-7 41139W 3-9 24140288W 2-3 42140288W 2-5 42140288W 3-15 64140288W 3-21 64140288W 3-27 64140288W 3-3 306140288W 3-33 64140288W 3-35 306140288W 3-37 306140288W 3-39 55140288W 3-5 55140288W 3-9 64141671W 2-56 13141671W 5-15 6141671W 5-16 6141671W 5-17 6141671W 5-18 6141671W 5-19 6141674W 2-56 19141675W 2-56 21141676W 2-56 26141913W 2-41 10141913W 5-9 1.7142682W 3-41 234142682W 3-43 25142682W 3-45 25



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2300301W 3-21 452300301W 3-23 142300301W 3-25 622300301W 3-27 452300301W 3-29 142300301W 3-3 622300301W 3-31 622300301W 3-33 452300301W 3-35 142300301W 3-37 622300301W 3-39 432300301W 3-5 432300301W 3-62 2300301W 3-7 622300301W 3-9 452300304W 1-40 182300308W 3-62 362300308W 3-63 22300326W 3-70 12300326W 3-79 12300369W 3-85 92300422W 1-39 122300422W 1-40 122300423W 1-39 132300423W 1-40 132300508W 1-11 392300508W 1-3 392300508W 1-7 392300521W 4-4 142300602W 2-44 12300603W 2-44 22300604W 2-44 42300604W 2-45 42300606W 2-41 122300606W 2-43 122300608W 2-44 152300608W 2-45 152300609W 2-41 182300610W 2-41 162300610W 2-43 162300612W 2-41 52300612W 2-43 52300613W 2-41 62300613W 2-43 62300614W 2-55 42300616W 2-55 52300617W 2-55 32300618W 2-44 122300618W 2-45 122300619W 2-44 142300619W 2-45 142300619W 5-9 1.52300624W 2-7 112300624W 2-9 112300624W 2-11 112300624W 2-13 112300624W 2-15 112300624W 2-17 112300624W 2-19 112300624W 2-21 112300624W 2-23 112300624W 2-25 112300624W 2-27 112300624W 2-29 112300624W 2-31 11



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2307886W 3-114 182307886W 3-115 182307886W 3-120 2307886W 3-96 212307887W 3-100 12307887W 3-105 132307887W 3-109 12307887W 3-113 152307887W 3-114 182307887W 3-115 182307887W 3-120 2307890W 1-26 212307893W 1-26 252307894W 1-26 242307895W 1-26 222307896W 1-26 232307911W 1-26 302307919W 1-25 382307919W 3-103 1212307919W 3-107 1162307919W 3-114 122307919W 3-115 122307920W 1-25 392307920W 3-103 1222307920W 3-107 1172307920W 3-114 132307920W 3-115 132307925W 3-103 672307925W 3-114 152307925W 3-115 152307925W 3-97 242307942W 3-103 682307942W 3-114 162307942W 3-115 162307944W 3-100 82307944W 3-103 752307944W 3-104 42307944W 3-105 42307944W 3-107 1032307944W 3-108 82307944W 3-109 82307944W 3-110 82307944W 3-111 12307944W 3-112 22307944W 3-113 22307944W 3-114 22307944W 3-115 22307944W 3-95 12307944W 3-96 12307944W 3-97 52307944W 3-98 82307944W 3-99 82307974W 3-77 122307974W 3-86 122307974W 3-87 122310256 3-64 72313717 3-61 233693W 3-43 26233693W 3-45 26233693W 3-49 26233693W 3-51 26233693W 3-55 26233693W 3-57 26233693W 3-63 11235691W 3-43 29

235691W 3-43 43235691W 3-45 29235691W 3-45 43235691W 3-49 29235691W 3-49 43235691W 3-51 29235691W 3-51 43235691W 3-55 29235691W 3-55 43235691W 3-57 29235691W 3-57 43235691W 3-63 10235691W 3-63 19238992W 3-62 27241778W 3-62 2242831W 2-56 15A242838W 2-56 7A243189W 3-81 4243189W 3-91 16243189W 3-92 3246769W 2-41 17246769W 2-43 17248321W 1-34 7250833W 2-3 39250833W 2-5 39250834W 2-3 41250834W 2-5 41253939W 1-19 3253939W 1-20 2253939W 1-29 5253939W 1-30 52570W 4-2 112570W 4-3 62570W 4-3 9258217W 3-62 21258220W 3-62 22259543W 1-35 7259543W 1-36 4259543W 1-37 7259543W 1-38 4261542W 2-44 10261542W 2-44 18261542W 2-45 10261542W 2-45 18261542W 2-46 5261542W 2-47 5261542W 5-11 2261542W 5-9 1.3261567W 3-92 14261676W 1-39 19261676W 1-40 18261676W 1-40 18261677W 1-39 19261677W 1-40 18262088W 3-62 20264052W 3-92 264150W 3-111 11264150W 3-112 13264150W 3-113 13264150W 3-95 21264150W 3-96 18264150W 3-97 21265401W 2-46 10265401W 2-47 10265787W 3-62 38



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303946W 3-47 21303946W 3-5 20303946W 3-53 21303946W 3-7 21303946W 3-9 20303946W 5-7 4307788W 1-11 30307788W 1-13 30307788W 1-15 30307788W 1-3 30307788W 1-5 30307788W 1-7 30307788W 1-9 30307788W 2-19 21307788W 2-27 21314833W 3-65 31541W 4-4 5316823W 3-65 1316823W 3-66 5316823W 3-67 1316823W 3-68 5318935W 1-29 18318935W 1-30 18321415W 1-34 1327610W 3-11 53327610W 3-17 53327610W 3-23 53327610W 3-29 53327610W 3-35 53327611W 3-11 52327611W 3-17 52327611W 3-23 52327611W 3-29 52327611W 3-35 52328715W 2-44 11328715W 2-45 11328715W 2-46 6328715W 2-47 6328715W 5-11 1328715W 5-9 1.4328740W 4-5 17328744W 4-5 23328748W 4-4 21331750W 4-4 17331751W 4-4 2331752W 4-4 7331756W 4-4 13331767W 4-4 9331767W 4-5 4332822W 3-72 12332822W 3-81 1332823W 3-81 1533394W 4-2 1233394W 4-3 7335468W 3-91 3335470W 3-91 14336854W 3-91 13336855W 3-91 336858W 3-91 17344839W 3-11 23344839W 3-17 23344839W 3-23 23344839W 3-29 23344839W 3-35 2335135W 4-4 8

35135W 4-4 1835135W 4-5 335135W 4-5 8360378W 1-34 236206W 4-2 10381199W 3-72 1383150W 3-81 383170W 1-21 15383880W 3-116 383880W 3-79 3383880W 3-85 2383880W 3-89 2383880W 3-94 2383881W 3-116 23383881W 3-117 19383881W 3-118 24383881W 3-82 7383881W 3-83 8383892W 3-13 59383892W 3-15 42383892W 3-19 59383892W 3-21 42383892W 3-25 59383892W 3-27 42383892W 3-3 59383892W 3-31 59383892W 3-33 42383892W 3-37 59383892W 3-39 40383892W 3-5 40383892W 3-7 59383892W 3-9 42387316W 1-26 13388610W 1-33 4388611W 1-33 33388611W 1-34 14388612W 1-33 32388612W 1-34 13388613W 3-91 31391016W 3-91 1139362W 3-119 739371W 2-7 539371W 2-9 539371W 2-11 539371W 2-13 539371W 2-15 539371W 2-17 539371W 2-19 539371W 2-21 539371W 2-23 539371W 2-25 539371W 2-27 539371W 2-29 539371W 2-31 539371W 2-33 539371W 2-35 539371W 2-37 539371W 2-39 539376W 3-62 3239442W 2-43 1039442W 5-10 639442W 5-9 1.6397161W 3-74 7397161W 3-75 6397161W 3-89 9

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63105W 1-15 4963105W 1-3 4963105W 1-5 4963105W 1-7 4963105W 1-9 4963105W 5-10 96348W 2-49 46348W 2-50 46348W 2-51 46348W 2-52 46607W 2-56 1567355W 2-49 767355W 2-50 767355W 2-51 767355W 2-52 768370W 3-62 3569727W 3-91 2277418W 3-92 679972W 2-44 979972W 2-45 979972W 5-9 1.179979W 2-46 479979W 2-47 479979W 5-11 383857W 2-5 4883857W 3-11 30583857W 3-13 30583857W 3-15 7683857W 3-17 30583857W 3-19 30583857W 3-21 7683857W 3-23 30583857W 3-25 30583857W 3-29 30583857W 3-31 30583857W 3-33 7683857W 3-35 30783857W 3-37 30783857W 3-7 30585749W 2-49 1285749W 2-50 1285749W 2-51 1285749W 2-52 1289777W 2-44 889777W 2-45 889777W 5-9 1.290263W 2-56 2390263W 5-14 490263W 5-16 490263W 5-17 490263W 5-18 490263W 5-19 490937W 1-19 690937W 1-20 590937W 1-29 1690937W 1-30 1692212W 4-2 1392720W 4-2 1892867W 2-46 892867W 2-47 893166W 4-2 693166W 4-2 893878W 4-2 2193878W 4-3 149554W 1-18 11

9554W 1-19 99554W 1-20 89554W 1-29 219554W 1-30 219554W 1-31 119554W 1-32 1195959W 1-11 4395959W 1-13 4395959W 1-15 4395959W 1-3 4395959W 1-5 4395959W 1-7 4395959W 1-9 4395959W 4-6 295972W 2-48 895973W 2-48 995977W 2-56 995978W 2-56 1096024W 2-48 196031W 2-48 196086W 4-2 1796087W 4-2 16R13801901 1-26 43R1381901 1-23 34R1381901 1-25 34R15005 3-41 218R15005 3-47 218R15005 3-53 218R15005 3-63 7R15006 3-63 6R15006 3-63 15R15012 3-63 4R16271 3-13 19R16271 3-15 18R16271 3-19 19R16271 3-21 18R16271 3-25 19R16271 3-27 18R16271 3-3 19R16271 3-31 19R16271 3-33 18R16271 3-37 19R16271 3-39 18R16271 3-41 19R16271 3-47 19R16271 3-5 18R16271 3-53 19R16271 3-7 19R16271 3-9 18R833276W 3-93 16R833806W 3-93 17WR6-263L 4-7 3/4"WR6-399L 4-7 3/4"WR7-189L 4-7 7/8"WR7-287L 4-7 7/8"WR8-147L 4-7 1"WR8-223L 4-7 1"Y01C-1048 1-17 24Y09G-0616 1-26 27Y17C-1024 1-23 9Y17C-1024 1-25 9Y17C-1024 1-26 8Y17C-1636 1-21 11Y17C-1636 1-27 11Y17C-1636 1-28 11

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Y17C-1664 1-21 5Y17C-1664 1-27 5Y17C-1664 1-28 5Y25G-0408 3-87 18

Y25G-0416 3-100 3Y25G-0416 3-103 69Y25G-0416 3-109 21Y25G-0416 3-110 21

Y25G-0416 3-99 3Y25G-0426 3-96 19Y25G-0426 3-97 22

Y25G-0510 3-77 10Y25G-0510 3-87 10

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599003W 09/05/2013 Printed in USA

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CUSTOMER EDITION

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