arc-welding-1-.pdf - image

Accessories

Quality Reliability Userfriendly

ESAB's electrode and �ux drying ovens provide uniform heating through �ber glass sleeved heating element placed all across the chamber. Thick glass wool insulation ensures heat retention and ef�cient utilisation of energy. Bench Oven and Flux oven has digital control panel and digital display for user-friendly controls. Flux oven is designed with top loading and bottom dispense for ease of �ux handing.

Input Supply, V/ Ph, HZ 230 / 1, 50 240 / 1, 50 220 / 1, 50 220 / 1, 50

Input Power, W 100 350 600 1600

Capacity, Kg 5 5 45 50

Max Drying Temp, °C 130 300 300 400

Inner chamber dimensions, mm 73 x 503 mm (d x h) 70 x 62 x 280 mm (l x w x h) 500 x 200 x 220 (l x w x h) NA

Outer dimensions, mm 150 x 520 mm (d x h) 117 x 110 x 547 mm (l x w x h) 610 x 515 x 495 (l x w x h) 690 x 605 x 995 (l x w x h)

Net Weight, Kg 4.80 4.80 35.7 69

Type of controls Fixed Thermostatic (50° C ~ 300° C) Digital Control Digital Control

QDO300 Drying Oven Bench Oven Flux OvenQuiver QDS5 Carry OvenSpecifications

Quiver QDS5 Carry Oven Bench OvenQDO300 Drying Oven Flux Oven

Product picture

Arc 250i

Heavy Duty Single Phase MMA Inverter

Industry

Light fabrication

Furniture & decorative products

Plant Maintenance & Repair.

Civil Construction

Designed for MMA electrodes upto 4.0mm size -

MSGP, LH, Stainless steel and Cellulosic.

Wide mains voltage tolerance - 230V +/-15%.

Full load current delivered with 60% duty cycle.

Adjustable Arc force for Superior Arc control.

Digital Display for set current reference.

Visit www.esabindia.com for more information.Arc 250i

Image 2 optional

Image 3 optional

Heavy Duty InverterArc 250i is a single phase Inverter Welding

machine designed for heavy duty applications

and is designed for continuous welding with

4.0mm welding electrodes

Specifications / Technical data

Arc 250i

Mains Supply, V/Ph, Hz 230 ± 15% / 1, 50

Input power (max) at 100% duty cycle, KVA 6

Output current range, A 30 – 250

Maximum load at 60% duty cycle, A 250


Open circuit voltage, V 80

Efficiency 88

Enclosure class IP 21S

Insulation class H

Cooling Forced Air

Dimensions, l x w x h, mm (with handle) 435 x 170 x 275

Weight, Kg 10.7

Recommended dia of Electrode for welding , mm upto 4.0, occasionally 5.0

Standards of conformity EN 60974-1

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ESAB / www.esabindia.com

Regd & HO : ESAB INDIA LIMITED

13, Industrial Estate, III Main Road

Ambattur, Chennai – 600058

Email: [email protected]

Eastern Regional Office

P41 Taratala Road

Kolkata 700 088

Tel : (033) 2401 9671

Fax : (033) 2401 4427

Email : [email protected]

Western Regional Office

501/502, 5th Floor, Sagar Tech-B

Andheri Kurla Road, Saki Naka

Andheri East, Mumbai 400 072

Tel : (022) 2851 7386


Northern Regional Office

239 – 240, DLF Tower

Shivaji Marg, near Karampura

Crossing, New Delhi 110 015

Tel : (011) 4142 7091


Southern Regional Office

13, Industrial Estate, III Main Road,

Ambattur, Chennai – 600 058

Tel : (044) 4340 4809 / 10

Fax : (044) 4340 4811


Central Regional Office

No. 218, Ashirvad

South Ambazari Road

Bajaj Nagar, Nagpur 440 010

Tel : (0712) 222 9547 / 48


Ordering Information

Description Part number Description Part number

Arc 250i 4610210250 Eco Arc Helmet (83x108 mm) 0700000941

HFR Weld Cable Cu 35sq mm 4600600181 Eco Arc II Helmet (90x110mm) 0700000762

HFR Weld Cable Cu 50sq mm 4600600182 Hand Shield Armour (83x108mm) 2001001004

Holder Confort 600 2002001002 Welding Hand Gloves L 2001005001

Holder Handicool HC 600 2002001001 Welding Hand Gloves XL 2001005004

ESAB Safety Shoe, Size 8 2001006004 Welding Apron, medium 2001007005

Note: Arc 250i is delivered with 3m welding cable with electrode holder & 3m return cable with earthing clamp.

Product picture

ARC 300i

Compact Inverter for MMA Welding

Industry

Light Fabrication


Repair and Maintenance

Civil Construction

Inverter based for Energy Efficiency

Light weight for improved portability

Protection against Over-Temperature, Under-Voltage,

Over-Voltage, Single-Phasing.

User friendly controls – Adjustable Arc force and Hot

start

In-built Miniature Circuit Breaker – protection from

abnormal input supply

Visit www.esabindia.com for more information.

Arc 300i

Image 2 optional

Image 3 optional

Compact and Efficient

Arc 300i is an IGBT based Inverter controlled

power source designed for MMA welding. The

compact design enables easy portability with

continuous welding capabilities.


Arc 300i

Mains supply, V/Ph, Hz 415 ± 10% / 3, 50

Max. Input Current, A 16

Permitted load at 30% duty cycle, A 300


Power factor (max) 0.90

Efficiency at maximum current, % 85

Current range, A 30 - 300

Open circuit voltage(OCV), V 74

VRD Voltage, V < 35

Dimensions l x w x h, mm 440 x 220 x 360

Weight, kg 15

Enclosure Class IP21

Cooling Forced Air

Hot Start Adjustable

Arc Force Adjustable

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Regd & Head Office:

ESAB India Limited,






Arc 300i 4610210300 Holder Handicool HC 300 2002001008

HFR Weld Cable Cu 35 sq.mm 4600600181 Earth Clamp 300 2002002004

HFR Weld Cable Cu 50 sq.mm 4600600182 EcoArc-II Helmet (83x108 mm) 0700000986

Cable Connector 35-50 sq.mm Male 2002004001 A20 Auto-Darkening Helmet 0700000720

Note: Arc 300i is delivered with 2.5m mains cable.

Product picture

ARC 300i


Industry

Light Fabrication



Civil Construction

Inverter based for Energy Efficiency

Light weight for improved portability


Over-Voltage, Single-Phasing.


start

In-built Miniature Circuit Breaker – protection from

abnormal input supply


Image 2 optional

Image 3 optional


Arc 300i is an IGBT based Inverter controlled


compact design enables easy portability with

continuous welding capabilities.


Arc 300i


Max. Input Current, A 16







VRD Voltage, V < 35


Weight, kg 15


Cooling Forced Air



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Regd & Head Office:

ESAB India Limited,







HFR Weld Cable Cu 35 sq.mm 4600600181 Earth Clamp 300 2002002004

HFR Weld Cable Cu 50 sq.mm 4600600182 EcoArc-II Helmet (83x108 mm) 0700000986

Cable Connector 35-50 sq.mm Male 2002004001 A20 Auto-Darkening Helmet 0700000720

Note: Arc 300i is delivered with 2.5m mains cable, 5m remote and 2 OKC cable connectors.

Arc 400i


Industry

General fabrication

Construction


Inverter controlled – efficient power usage

Light weight – for improved portability

Wide mains voltage tolerance – for stable welding

controls


Over-Voltage and Single-phasing


start


Image 2 optional

Image 3 optional


Arc 400i is an IGBT based inverter controlled


power source is designed as a compact power

source for easy portability.



Max input power, KVA 16






No load power, W 210

Open Circuit Voltage (OCV), V 74

Reduced (VRD), V < 35


Weight, Kg 24.5

Enclosure class IP21S

Insulation class H

Cooling Forced Air



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Regd & H. O. : ESAB INDIA LIMITED





P-41 Taratala Road

Kolkata 700 088

Tel : (033) 2401 9671






Tel : (022) 2851 7386




Shivaji Marg, Near Karampura


Tel : (011) 4142 7091





Tel : (044) 4340 4809 / 10



No. 218, Ashirvad

South Ambazari Road


Tel : (0712) 222 9547 / 48




Arc 400i 4610 210 400 Eco Arc Helmet (83x108mm) 0700 000 941

Holder Confort 600 2002 001 002 Welding Hand Gloves, L 2001 005 001

Holder Handycool HC600 2002 001 001 HFR Weld Cable Cu 70sq mm 4600 600 183

Warrior Tech 9-13 Helmet 0700 000 401 HFR Weld Cable Al 70sq mm 4600 600 191

Note: Arc 400i is delivered with 3m mains cable, 2 OKC connectors and 5m remote

Product picture

ARC 630i

MMA Welding with Long Lead and Arc Gouging

Application Areas

Heavy fabrication

Construction and erection projects

Cement plants

Process plants

Repair and maintenance

Rugged and Versatile

Arc 630i is heavy duty IGBT based inverter power

source suitable for MMA welding, Air Carbon Arc

Gouging (A-CAG), Scratch TIG and designed for

24x7 usage.

Stable performance with long leads in MMA with

E6013 and E7018 electrodes

Wide operating window: 20 to 630A

Wide mains voltage tolerance: 400V -15% ... +20%

User-friendly controls: adjustable arc force & hot start

in MMA mode and process selection switch for MMA /

Scratch TIG

In-built protections – mains over/under-voltage & over-

heating


Image 3 optional

Arc 630i

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ESAB / esabindia.com






P41 Taratala Road

Kolkata 700 088

Tel : (033) 2401 9671

Fax : (033) 2401 4427






Tel : (022) 2851 7386

Fax : (022) 2852 4974






Tel : (011) 4142 7091

Fax : (011) 4142 7099





Tel : (044) 4295 7894 / 95

Fax : (044) 4295 7889



No. 218, Ashirvad

South Ambazari Road


Tel : (0712) 222 9547 / 48

Fax : (0712) 222 9549





Wheel Kit (Arc 630i) 4610643001 Eco Arc Helmet (83x108 mm) 0700000941

Remote RCU-Arc 630i 5m 4610643002 Welding Hand Gloves L 2001005001

HFR Welding Cable Cu 70 sq mm 4600600163

Note : Arc 630i is delivered with 3m mains cable and 2 nos. Male OKC type quick connectors.

Specifications / Technical Data Arc 630i

Mains voltage, V/Ph, Hz 400 -15% ... +20% / 3, 50 / 60

Effective input current, A 53

Open circuit voltage, V (without VRD) 85

Open circuit voltage, V (VRD activated) < 20




Power factor at full load 0.89

Efficiency (max) 85%

Dimensions, l x w x h, mm 650 x 355 x 624

Weight, Kg 59

Operating temperature, deg C -10 to +40

Application class S

Standards of conformity EN 60974-1

EN 60974-10

Auto K 400 / 600Thyristorised Power Sources for MIG / MAG Welding

®

Auto K 400 / 600 is one of the proven equipments for semi-automatic and mechanized welding applications on account of its excellent arc stability and smooth welding. Servo wire feeder with remote pendant and PSF range of torches enhances the performance.

MIG Torches

PSF range of proven torches.

Available in 3 or 4.5m lengths.

Ergonomically designed.

Light weight, durable and long life.

Specially engineered torch and components for outstanding welding performance and longer operational life

Salient FeaturesDigital V/A Meters.

Fully thyristorised hex phase control.

Stick out control.

Crater control.

Fresh Tip Treatment (FTT) eliminates globule formation at the wire tip during weld stop.

Quick Arc Start.

Gas pre-flow setting.

Choice of CO2 or Argon Mix.

Self Hold ON function.

Servo feeder with quick changeover mechanism.

4 roll drive option.

Suitable for solid and flux cored wires.

Separable remote control.• Digital VA Meter• Self Hold ON/OFF• Crater Control• CO2, Argon Mixand many more . . .

Built in wire straightener

DC

50Hz

415 V

CV

3PHASE

INPUT

OUTPUT PROCESS

www.esabindia.com

ESAB INDIA LIMITEDRegistered and Head Office: Plot No. 13, 3rd Main Road, Industrial Estate, Ambattur, Chennai - 600058. Tel : 044-42281100 Fax : 044-42281107Equipment Factories: Taratala, Kolkata and Irungattukottai, ChennaiDivisional Sales: Email: [email protected]

Eastern Regional OfficeP41 Taratala RoadKolkata 700088Tel: (033) 2401 9671Fax: (033) 2401 4427Email: [email protected]

Northern Regional Office71/1 Najafgarh RoadNew Delhi 110015Tel : (011) 4142 7091Fax : (011) 4142 7099Email: [email protected]

Southern Regional OfficeKaramuttu Centre, 6th FloorNew No. 634, Anna SalaiNandanam, Chennai 60035Tel : (044) 4204 0294 / 95Fax: (044) 4204 0289Email: [email protected]

Western Regional Office501/502, 5th Floor, Sagar Tech-BAndheri Kurla Road, Saki NakaAndheri East, Mumbai 400072Tel: (022) 2851 7386Fax: (022) 2852 4974Email: [email protected]

Central Regional OfficeNo. 218, Ashirvad,South Ambazari RoadBajaj Nagar, Nagpur 440010Tel: (0712) 222 9547 / 48Fax: (0712) 222 9549Email: [email protected]

®

TECHNICAL DATA

POWER SOURCE AUTO K 400 AUTO K 600

Mains supply, Ph x V, Hz 3 x 415, 50 3 x 415, 50 Open circuit voltage, V DC (Max) 55 68 Welding current range, A 60 – 400 60 – 600 Welding current at 60% duty cycle, A 400 600 Welding current at 100% duty cycle, A 310 470 Type of Welding Voltage/Current Regulator YES YES Insulation class H H Type of cooling Forced Air Forced Air Dimensions, l x w x h, mm 675 x 350 x 690 675 x 455 x 850 Weight, Kg 122 160

WIRE FEEDER SERVO-I SERVO-II

Drive system DC motor DC motor Speed control Stepless Stepless Feed mechanism 2 Roll (optional 4 roll) quick changeover type Wire feed speed, m/min 1 – 16 1 –16 Wire diameter, mm 0.8 – 1.2 0.8 – 1.6 Wire type MS / Al / FC MS / Al / FC Weight, Kg 7 9

ORDERING INFORMATION AUTO K 400 SERVO – I

AUTO K 600 SERVO – II

Power Source 4650685000 4650684000 Wire Feeder, 5m, 2-Roll 4650687010 4650687610 Wire Feeder, 5m, 4-Roll 4650687000 4650687600 MIG Torch, PSF 405 3m 4650692920 -- MIG Torch, PSF 405 4.5m 4650692921 -- MIG Torch, PSF 505 3m -- 4650692922 MIG Torch, PSF 505 4.5m -- 4650692923 Regulator Dura CO2 4650193002 4650193002 Regulator ICO 32B 4330193100 4330193100 CO2 Heater 110V 1651689045 1651689045 Regulator Dura Argon 4650193001 4650193001 Regulator IAR 52B 4330196320 4330196320

Servo – I has 0.8 / 1.2 mm and Servo – II has 1.2 / 1.6 mm rollers along with 5mtr interconnection as standard, other lengths o interconnection optional.

f

Always insist on genuine accessories and parts for best performaAlways insist on genuine accessories and parts for best performancence Dependable Service

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BRONZOID 1Excellent welding of copper alloysBronzoid 1 is an electrode that provides an alloy suit-able for welding brass, bronze, deoxidized copper, cast iron, steels and dissimilar metals.It has easy slag detachability and produces homoge-neous and sound weld metal free from porosity and cracks. Excellent colour match on bronze.ALLOY BASE: Cu, Sn, PSPECIAL FEATURES� Smooth and stable arc with almost no spatter loss.� The deposit can be machined to a smooth � nish with

low coef� cient of friction.� Resistance to marine and steam corrosion.

APPLICATIONSWelding and surfacing of copper brass and bronze, cracked engine jackets, cylinder heads, electrical � t-tings, propeller blades, pump parts, bearing bushing, shaft, castings, stampings and valves. Filling cavities in copper alloy castings, joining copper and bronze to cast iron overlays and steel.PROPERTIESUTS : 28-36 kglmm2

Elongation : 18-26%

CURRENT RANGE : ( DC+) Size Length Current Range (mm) (mm) (Amp)

3.15 450 60-120 4.00 450 90-170 5.00 450 125-230

BUDDY MIG 400i & 500i

Rugged and Reliable Inverter

Page No 3

• Heavy Duty Inverter (IGBT) for MIG/MAG welding

• Rugged and Reliable Design

• Suitable for 0.8–1.6 (MS/SS),1.2–1.6 mm (Al/FC) wire

Parameter BM 400i BM 500i

Mains supply, V/Ph, Hz 400±15% / 3, 50

Output current range, A 50 – 400 50 – 500

Open circuit voltage, V 70

Permitted load at 60% duty cycle, A 400 500


Parameter Buddy Feed 402

Wire feed speed, m/min 1.5 – 20

Wire diameter MS/ (Al/FC), mm 0.8 – 1.6 / (1.2 – 1.6)

Robust and Powerful

Esab India Limited – Marketing

Buddy Mig 400i & 500i V1, 2017-04-25

• Handles long interconnection lengths up to 25m

• Sustenance to wide mains voltage fluctuations

• Buddy Mig 400i / 500i supports Heavy duty GMAW applications

• Buddy Feed 402 delivers smooth wire feeding with large feed

rolls powered by heavy duty drive system

Page No 4


Output range, A 50 – 400 50 – 500

Parameter Buddy Feed 402

Wire diameter MS/ (Al/FC), mm 0.8 – 1.6 / (1.2 – 1.6)

Interconnection length, m 5 / 10 /15 / 25

Connection type EURO

MIG / MAG Welding

• Supports 0.8–1.6 (MS/SS),1.2–1.6 mm (Al/FC) wire

• Wide Current range for welding in thin as well as thick plates

• Stepless inductance control for stable arc with minimum spatter


Buddy Mig 400i & 500i V1, 2017-04-25

• Power source constructed and tested as per EN 60974 -1, -10 (EMC)

Page No 5

• OKC connectors, no live parts exposed and quick polarity change.

• Class ‘S’ – designed to operate in areas with high electrical hazard.

Parameter BM 400i / 500i


Power source cooling Forced Air

Digital Display Voltage / Current

Operating temperature, Deg C -10 to +40

Application class S

Standards IEC 60974 -1 / -10

Safety and Reliability

• In-built protections against over heating and over/under voltage

• Wide tolerance of ±15% to the mains voltage.


Buddy Mig 400i & 500i V1, 2017-04-25

• High visibility digital displays for Voltage and Current

• 2/4 stroke selection on machine

• Gas check / weld mode selection on machine

• Wire inching facility on wire feeder

• Preset creep start, pre-flow & post-flow for user convenience

• Crater Voltage & Current control

Page No 6

• Remote mounted on wire feeder.

• Welding voltage and wire feed speed adjustable on remote

• Stepless inductance control for better arc performance

User Friendly Controls


Buddy Mig 400i & 500i V1, 2017-04-25

• Compact and efficient design

• Approx. 70% lighter than conventional machines

• High power factor 0.93, lower input kVA

• Efficiency one of the highest in its class.

Page No 7




Dimensions, lxwxh, mm 590 x 295 x 525 610 x 335 x 640

Weight, kg 36 56

Energy Efficient


Buddy Mig 400i & 500i V1, 2017-04-25

Page No 8



Effective input current, A 19 29

Output range, A 50 – 400 50 – 500

Output range, V 16.5 – 34 16.5 – 39

Open circuit voltage, V 65 70





Dimensions, lxwxh, mm 590 x 295 x 525 610 x 335 x 640

Weight, kg 36 56

Power source cooling Forced Air

Digital Display Voltage / Current

Operating temperature, Deg C -10 to +40

Application class S

Standards IEC 60974 -1 / -10

Parameter Buddy Feed

402

Wire feed speed, m/min 1.5 – 20

Wire dia MS/SS / (Al/FC), mm 0.8–1.6 / (1.2–1.6)


Weight, Kg 9

Interconnection length, m 5 / 10 / 15 / 25

Connection type EURO

Technical Specifications


Buddy Mig 400i & 500i V1, 2017-04-25

Page No 9

Buddy Mig 400i & 500i

• General Fabrication

• Construction

• Railways

• Shipbuilding

Best Suited Application Areas


Buddy Mig 400i & 500i V1, 2017-04-25

Product picture

BUDDY TIG 200HF

Portable solution for light duty TIG application

Industry

Compact & Light weight – for Portability

Flexibility - HF TIG, Lift TIG & MMA

Smooth Weld Finish - Down slope control in 2T

& 4T modes

Pre-set gas Pre flow and Post flow – enhanced

weld quality

User Friendly Panel – Push buttons and large

control knobs

Flexible head Tig torch with current setting knob


Buddy TIG 200HF

Image 2 optional

Image 3 optional

Compact and Durable

Buddy TIG 200HF is an IGBT based compact

& light weight inverter welding power source

with in-built HF unit. Its unique design brings

extreme portability for light duty TIG, especially

for stainless steel.

Light Fabrication

Furniture & Decorative products

Refrigeration and air-conditioning

Repair and maintenance


Buddy TIG 200HF

Mains supply, V / Ph, Hz 240 ± 10% / 1, 50/60

Maximum input current, A 33.9

Current range: TIG, A 10 - 200

Current range: MMA, A 10 - 180

Permitted load at 30% duty cycle (TIG), A 200

Permitted load at 60% duty cycle (TIG), A 155



Weight, kg 8.2


Standards IEC 60974-1

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Buddy TIG 200HF 4640 220 200 TIG Professional Gloves 2001 005 003

IAR 52B Argon Regulator 4330 196 320 Eco Arc II Helmet (83x108) 0700 000 986

TIG Hand Gloves 2001 005 010 A20 Auto-Darkening Helmet 0700 000 720

Note: Buddy TIG 200HF is delivered with 3m mains cable, 4m Tig torch, 4m welding cable with electrode holder, 4m earth

cable with earth clamp and start-up accessories kit (nozzle, collet, collet body, tungsten rod)

Product picture

Buddy™ TIG 400i

Robust Inverter for TIG and MMA welding

Industry

Shipbuilding.

General fabrication.

Pipe welding.

Wide mains voltage tolerance - 400V +/-15%.

Energy savings with low input current and high power

factor.

Suitable for all types of MMA electrodes (MSGP, LH

and Cellulosic) with hot start, arc force & VRD.

High Safety Standards with application class S rating

for operating in conditions with high electrical hazards.


Buddy™ Tig 400i

Image 2 optional

Image 3 optional

TIG welding

Rugged and Efficient

Buddy™ Tig 400i is an IGBT based inverter

controlled power source meant for HF TIG and

MMA welding in compliance with International

Standards.



Effective input current, A 17




Power factor at maximum current 0.90


Current range: HF TIG/ MMA, A 5- 400/ 20- 400


Reduced OCV (VRD), V <15


Weight, kg 32.5

Operating temperature, degree C -10 to 40

Enclosure class IP21

Application class S

Standards IEC 60974- 1, IEC 60974- 10

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P41 Taratala Road

Kolkata 700 088

Tel : (033) 2401 9671

Fax : (033) 2401 4427






Tel : (022) 2851 7386

Fax : (022) 2852 4974






Tel : (011) 4142 7091

Fax : (011) 4142 7099





Tel : (044) 4340 4809 / 10

Fax : (044) 4340 4811



No. 218, Ashirvad

South Ambazari Road


Tel : (0712) 222 9547 / 48

Fax : (0712) 222 9549




Buddy™ Tig 400i 0700302000 TXH™ 401w 8M OKC 50 0700300567

TXH™ 201 4M OKC 50 0700300552 TXH™ 401w HD 4M OKC 50 0700300566

TXH™ 201 8M OKC 50 0700300555 COOLING UNIT, OCE 2H 0414191881

TXH™ 401w 4M OKC 50 0700300565 DURA ARGON 4330196510

Note: Buddy™ Tig 400i is delivered with 3m mains cable, 3m work cable with clamp, 3m gas hose with 2 hose camps.

Applications

Heavy Duty Column & BoomFor heavy duty production

The booms are also very mobile, so that they can be placed in position easily and quickly. Their combined movements – Swivelling, vertical adjustment and boom traverse enables welding heads to be operated on an endless variety of work pieces speeding up welding and increasing reliability of the welds by automatic work.

ESAB Column and Booms will give years of reliable service They are precision-built with great rigidity and very little deflection enables to be used in automatic welding as and when required, with minimum effort. They will take any kind of automatic welding head and specially suitable for the ESAB range of automatic head, which feature they same qualities of reliability and performance.

Welding Head:The column and boom can be supplied with facilities designated to accept any type of welding head, ie. Submerged Arc with single wire, Tandem welding system, Gas Shielded Metal Arc and Flux cored Arc welding.

Electrical Controls:The base of the column is fitted with an isolator to which the three phase supply is connected, making the machine ready to run. All wiring is neatly harnessed on the column, leaving only one flexible conduit to move with boom traverse. Push button control at the base of the column operates raising and lowering movements of the boom and a remote control is also provided. This can be mounted at the tip of the boom, near the welding head controls or can be left on a trailing cable at the any convenient place. It operates forward, stop, reverse motions and variable speed control, and also provides up or down inching of the boom. Variable speed is obtained from AC supply which energises the DC motor through a thyristorised speed control rectifier. Depending on the customer specific requirements, AC variable speed drive is also provided.

Boom ElevationBoom raise / lower is by constant speed AC motor with electromagnetic brake driving a set of worm reduction gear boxes which in turn drive chain sprockets. Two chains connect the apron, the weight of which is counter balanced by a weight inside the column. Limit switches prevent overrun at the upper and lower limits of travel.

ESAB Welding Column and boom are so versatile they can open up many opportunities for automatic welding on large or medium sized work pieces which were previously considered only possible to weld manually

ColumnHeavy box section and machined guide-ways for the apron guide rollers. Types B and C have the column mounted on a slewing ring.

Safety:The double chains are supplemented by a lug and latch system to give positive stop against fall of boom

Boom:Steel Box section with additional steel bars machined to form runways for the apron guide rollers. A machined rack bar is fitted to the side to provide the drive motion.

Base:A - Static (Fixed) for floor mounting without swivelling columnB - Static (Fixed) for floor mounting with swivelling columnC - Motorised traversing base with swivelling column – (manual)D - Motorised traversing base with swivelling column – (motorised)

Boom Drive:Rack and pinion through a DC motor and double reduction gear box, with a step-less variable speed range from 10 cm to 100 cm/min. The motor is controlled by thyristorised converter for step-less speed control and limit switches at either end of the boom to prevent over run.

Apron:Steel Fabrication carrying roller clusters for free movement, positive support and accurate alignment of boom to column

Power Traversing trolley (Type C & D)DC motor driving through worm reduction gearing provides four-wheeled/two wheeled drive to the traversing base (trolley). The trolley is a fabricated steel structure with wheel.

Motorised rotation: (Type D)Through a AC motor through gear reduction chain provides rotation along the column axis. This facilitates the boom positioning to other welding stations, while operator can continue to remain sited at the operator chain, at the boom end.

• Heavy duty general fabrication • Wind Tower • Shell fabrication• Pipe Welding

Accessories shown in above picture are not a part of standard supply

Technical data

ESAB INDIA LIMITED – Equipment DivisionP-41, Taratalla Road, Kolkata – 700088, West Bengal (India)Ph# +91 33 2401 4517 (5 Lines) Fax +91 33 2 401 1880 / 4427Email: [email protected]

Registered Office: Plot No: 13, 3rd Main Road. AmbatturIndustrial Estate, Ambattur, Chennai – 600 058, India

Website: www.esabindia.com

Quality accessories for the quality welderESAB offers a wide range of accessories. The complete range, along with product information, is available at our local web-sites, look at www.esab.com or contact your local ESAB dealer.

Unrivalled service and supportOur commitment and ability to deliver the expected service and support starts immediately after the order is confirmed. We endeavour to offer our customers an After Sales service, which is second to non. A strong and skilful service organisation is prepared to offer service and maintenance, calibration, validation and upgrading of equipment and software.

The service organisation will offer standardised solutions for the reconditioning or modification of existing products.

Spare and wear parts are manufactured according to ESAB’s quality plan. Exchange Printed Circuit Board (PCB), exchange modules and components are available for all our products in order to reduce downtime to an absolute minimum. ESAB is continuously upgrading authorised service partners for local service support. Customers who have their own service and maintenance personnel will always be offered a service-training package as part of a total ESAB offering. However, product and process training for end-users will form an additional part of the ESAB offering. Always ask your ESAB sales representative or distributor for a complete ESAB solution.

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Standard Supply Voltages:415 ± 10%, 3 ph, 50 Hz, 4 wire, AC Supply, Input current 15A

There are that many alternatives and options available to choose among in order to compose your welding station as per your individual need. To facilitate this composition we have modules available to create a configured solution according to your need.

Make a choice of:Tacho controls: Rail carriage, boom and wire feedJoint tracking's: PAK or GMDWelding heads: A2S, A6S, A6S Tandem, twin or single, SAW or GMAWPower sources: LAF 635, TAF 800, LAF 1000, LAF/TAF 1250, LAF 1600, CPRA 1200 (S)Platforms: Single, double and operator platformWire equipments: 1-2x30 kg front mounted or 1-4x30kg or 1-4x100kg rear mountedFlux handlings: OPC Super, FFRS Super, FFRS 1200 or FFRS 3000E Air dryer CRE, TPC 75 with or without heaters and level indicator, TedakfilterCamera systems: SAW or GMAW

Technical data, Column

Effective working range (m) 3x3 4x4 5x5 6x6Boom height A (max mm) 4070 5070 6070 7070using movable carriage (min mm) 930 930 930 930Boom height B (max mm) 3955 4855 5955 6955using stationary stand (min mm) 815 815 815 815Boom height C (max mm) 3750 4750 5750 6750using stationary foot plate (min mm) 610 610 610 610Total height Dusing movable carriage (m) 5170 6170 7170 8170Total height Eusing a stand (m) 5055 6055 7055 8055Total height Fusing stationary foot plate (m) 4850 5850 6850 7850Lifting speed (m/min) 0.7 0.7 0.7 0.7Total load on columnplatform (max kg) 600 600 600 600

Technical data, Boom

Extension G (max mm) 3580 4580 5580 6580(min mm) 540 540 540 540

Permissible loads-total (max kg) 300 220 150 150-one end (max kg) 240 150 75 75Cross-sectional diameter H (mm) 325 325 325 325Welding speed (m/min) 0.1-2.0 0.1-2.0 0.1-2.0 0.1-2.0Transport speed (m/min) 2.0 2.0 2.0 2.0

Technical data, carriage

Track width L, inside to inside (m) 1830mWidth x length (m) 2060x2330mHeight I (mm) 365Welding speed (m/min) 0.1-2.0 (on request)Transport speed (m/min) 2.0 (standard)

CPRA 1250i + SAW

Tractor CPRA

Rugged and Reliable SAW Systems

Page No 3

Rugged and Reliable

• Rugged

• Heavy Duty – 1250A / 100%

• Wire diameter – 2.0 to 6.0mm

• Compact

• Volume / Floor Space – 60% lower than conventional

• Weight – 70% lower than conventional

Parameter CPRA 1250i

Output current at 100% duty cycle, A 1250

Output current range 60 – 1250

Dimensions, lxwxh, mm 840 x 380 x 900

Weight, Kg 115

Parameter SAW Tractor CPRA

Wire (single) diameter range, mm 2.0 – 6.0SAW Tractor CPRA

CPRA 1250i

ESAB India Limited - Marketing,

CPRA 1250i + SAW Tractor CPRA, V0 2016-07-20

Page No 4

Flexibility

• Multi-process Equipment

• Submerged Arc Welding (SAW)

• Manual Metal Arc Welding (MMAW)

• Air Arc Gouging (AAG)

• Wide mains voltage band – 415V +/- 15%


Process suitability SAW, MMAW, AAG

Mains supply, V/Ph, Hz 415 ± 15% / 3, 50/60



SAW Tractor CPRA

CPRA 1250i



Page No 5

SAW Applications

• Designed for wide range of applications

• IGBT based Inverter – excellent welding output

• Solid and Cored wires - 2.0 to 6.0mm diameter

• 4-Roll Drive – smooth and reliable wire feeding

• Tractor mounted welding head (standard)

• Boom mounted welding head (optional)

SAW Tractor CPRA

CPRA 1250i



Page No 6

Controls and Display

CPRA 1250i

• Digital display

• Voltage

• Current

• Welding process selection switch

• Fault indication

• Under-voltage

• Over-heating

• Adjustable controls

• Current

• Arc force

• Ignition current (hot start)



Page No 7

Controls and Display

SAW Tractor CPRA

• Power ON/OFF switch

• Digital display

• Voltage

• Current

• Trolley speed

• Push buttons

• Welding Start

• Welding Stop

• Stepless controls

• Welding voltage

• Welding current

• Trolley speed

• Selector switch

• Welding wire Forward / Back

• Operating mode - Welding / Testing

• Trolley direction – Forward / Reverse

• Characteristics – CV / CC



Page No 8

Safety and Reliability

• Wide mains voltage tolerance: 415V +/- 15%

• In-built protection

• Over-heating

• Over-current

• Under-voltage

• Insulation class H - longer operational life

• 4-Roll drive – smooth and reliable wire feeding

SAW Tractor CPRA

CPRA 1250i



Page No 9


Process suitability SAW, MMAW, AAG

Mains supply, V/Ph, Hz 415 ± 15% / 3, 50/60

Input power, KVA (max) 71.9

Open Circuit Voltage (OCV), V 84




Weight, Kg 115


Insulation class H


CPRA 1250i

CPRA 1250i



Parameter SAW Tractor CPRA

Welding head Tractor Mounted (Standard)

Boom Mounted (Optional)

Wire (single) diameter range, mm 2.0 – 6.0

Welding speed (trolley), m/min 0.1 – 2.2

Wire feed speed, m/min 0.2 – 2.5

Height of cross beam, mm (adjustable) 100

Distance of tractor head, mm (adjustable) 100 x 100 x 70 (longitudinal,

transverse, front and rear)

Rotation angle of cross-beam around

vertical, deg

± 90

Tractor head inclination, deg ± 45

Torch inclination, deg ± 45

Flux container volume, ltr 6

Wire reel capacity, Kg 30


Weight (without wire spool), Kg 65

Page No 10


SAW Tractor CPRA

SAW Tractor CPRA



Page No 11

Features and Benefits

Features Benefits

CompactVolume – 60% & Weight – 70% lower

than conventional

Multi-process – CC/CV SAW, MMAW & Air Arc Gouging (AAG)

Duty cycle – 1250A / 100%Suitable for 24 x 7 usage

4-Roll DriveSmooth and reliable wire feeding

Arc force (adjustable) Control of spatter and penetration

Hot start (adjustable) Smooth arc striking in MMAW

Mains voltage – 415V ± 15% Wide mains supply operating window

Insulation class H (upto 1800 C) Improved operational life SAW Tractor CPRA

CPRA 1250i



Page No 12

Best Suited Application Areas

CPRA 1250i + SAW Tractor CPRA

• Heavy fabrication

• Construction and projects

• Repair and maintenance

SAW Tractor CPRA

CPRA 1250i



Weld

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ESAB 28

A rutile coated radiography quality electrode for

MMAW

Classification AWS A5.1 : E 6013

IS 814 : ER 4212X

DESCRIPTION

ESAB 28 is a medium heavy rutile coated mild steel

electrode designed for welding of unalloyed structural

steels in all positions. The electrode gives smooth radio-

graphic quality weld with low spatter and smoke. Bead

shape is uniform and finely rippled and slag is self re-

moval type.

APPROVALS

ABS Gr.2, BIS, BV Gr.2, CIB, DNV Gr.2, TElL, IRS Gr.2,

LRS Gr.2, MMD, NPC, PDIL.

WELDING CURRENT: DC (+), AC 50V

TYPICAL APPLICATIONS

It is recommended for welding structures of varying

thickness of MS plates in different type of joints and

welding ordinary grade ship steel as well as structural

steel of similar strength and composition. Suitable for

welding of pipes, bridges, boilers and pressure vessels

storage tanks, etc.

TYPICAL ALL WELDMETAL PROPERTIES

Chemical Mechanical Properties

Composition (%)

C 0.08 YS 430 N/mm2

Si 0.24 UTS 500 N/mm2

P 0.02 EL 26%

Mn 0.45 Impact (CVN) at 0oC 90J

S 0.02

CURRENT RANGE & PACKING DATA

PACKING: Electrodes are packed in cartons and four of

these cartons are shrink wrapped in a cardboard box.

Size Length Current Range No. of Electrodes in a

(mm) (mm) (Amps) Carton Cardboard box

2.50 350 60-85 190 760

3.15 350 85-120 120 480

3.15 450 85-120 120 480

4.00 350 120-175 75 300

4.00 450 120-160 75 300

5.00 450 160-240 50 200

A10™

Light weight automatic welding helmet

Extremely light in weight, but strong in

performance. The A10 helmet offers premium

reliability at an affordable price. The A10 uses a

high performing ADF with exceptional optical

class.

They can be used for most arc welding

processes, such as stick (MMA) and MIG/MAG

Streamlined light weight shell – total weight 450g

90 x 35mm 1/1/1/2 – Fixed shade 11 ADF

Lightweight comfort headgear

Dioptre lens options

Visit esab.com for more information.

Application Range

Stick Welding (SMAW);

MIG/MAG/CO2; MIG/MAG Pulse;

Air Carbon Arc Cutting (CAC-A); Oxyfuel Gas

Welding

Specifications

Cartridge Dimensions 110 x 90 mm

Viewing Area 90 x 35mm

Lens Shade DIN 11

Power Supply Solar cells assist, Lithium Batteries

Sensors 2

Switch Time Light - Dark: 0.1 ms / Dark - Light: 0.1 – 0.8 sec

Classification 1/1/1/2

Standards DIN plus, CE, EN175, EN 379, EN166,

ANSI Z87.1, CSA Z94.3, AS/NZS 1338.1


ESAB A10 0700 000 710

Wear and Spare Parts

Headgear 0700 000 731

Sweatband 0700 000 722

Inside Cover Lens 0700 000 711

Front Cover Lens 0700 000 724

1.

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316

Flashback Arrestors

Product picture

ESAB Ar-CO2

Flowmeter

Heavy Duty Flowmeters for MIG & TIG applications

Heavy Duty Design with Brass body

Unbreakable Polycarbonate tube

Corrosion resistant SS316 float

SS wire mesh Filter to arrest impurities

Fine control with micro-metric spindle

Operating range -40 to +60 0C


ESAB Ar-CO2 Flowmeter

Image 2 optional

Image 3 optional

Durability and Precision

ESAB Ar-CO2 Flowmeters have a heavy duty

design suited for industrial applications of MIG

& TIIG welding with 60psig inlet pressure . Its

back-pressure compensation mechanism

ensures accurate readings at all times with Ar,

CO2 as well as Ar-CO2 mixtures.

Specifications / Technical data and Ordering Information

Part Number Model Flow Rate(LPM) Inlet Connection Outlet Connection

4340 173 001 Flow Meter Ar/Co2-40lpm 4-40 3/8 BSP RH F 3/8 BSP RH M






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Flashback Arrestors

Model FT

XA00158320

The ESAB cylindrical flashback arrestors, are of advanced

design giving a higher flow rate. The FTH model is designed

to be connected to the torch, this model is equipped with a

large cylindrical flame arresting element, and an automatic

reset non-return valve.

Safety elements

• Gas non-return valve NV

• Flame arrestor FA

Certification:

Flow rates:

pv = Primary pressure

ph = Secondary pressure

p = Primary pressure minus Secondary pressure

Conversion Factors:

0.1 MPa = 1 bar = 100 kpa = 14,504 psi 1 m3/h = 35.31 cu ft

QG = flow/gas type, F = conversion factor, QD = flow/air

QD 6,4

QG = QD x F

QG ► A = 6,4 x 1,2 = 7,68m³/h C2H2

Example:

A H P M M O

QG C2H2 H2 C3H8 CH4+C CH4 O2

F 1,2 2,5 0,90 1,25 1,4 0,95

Inlet pressure

Flo

w in N

m³/

h

Safety Device according to EN730-1, ISO5175, AS4603

Ordering information

Technical data

XA

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Gas types Acetylene (A) Hydrogen (H)

Industrial Gas (C)

Ethylene (E)

Natural Gas (M)

Compressed Air (D)

(Methane)

Propane (P)

Compressed Air (D)

Oxygen (O)

Working Pressure 0.15 MPa

1.5 bar

0.35 MPa

3.5 bar

0.50 MPa

5.0 bar

2.0 MPa

15 bar

Threads

EN 560

ISO 3253

G 1/4 LH

G 3/8 LH

G 1/4 LH

G 3/8 LH

G 1/4 LH

G 3/8 LH

G 1/4 LH

G 3/8 LH

Measure and weight Diameter:

19.50mm

Length:

55.00mm

Weight:

70.00g

Welding

up to 30mm

Cutting

up to 200mm

Heating

up to 30mm

Thread

G 3/8 RH

G 3/8 LH

G 1/4 LH

G 1/4 RH

Gas Type

Oxygen

Fuel

Fuel

Oxygen

Part No

0700016556

0700016557

0700016739

0700016740

All fuel gas models are suitable for

the following gas service

Acetylene (A)

Propane (P)

Ethylene (E)

Hydrogen (H)

Methane (M)

Town Gas (C)

Applications

Quality accessories for the quality welder ESAB offers a wide range of accessories. The complete range,

along with product information, is available at our local web-sites,

look at www.esab.com or contact your local ESAB dealer.

Unrivalled service and support

Our commitment and ability to deliver the expected service and

support starts immediately after the order is confirmed. We

endeavour to offer our customers an After Sales service, which

is second to none. A strong and skilful service organisation is

prepared to offer service and maintenance, calibration,

validation and upgrading of equipment and software.

The service organisation will offer standardised solutions for

the reconditioning or modification of existing products.

Spare and wear parts are manufactured according to ESAB’s

quality plan. Exchange Printed Circuit Board (PCB), exchange

modules and components are available for all our products in

order to reduce downtime to an absolute minimum. ESAB is

continuously upgrading authorised service partners for local

service support. Customers who have their own service and

maintenance personnel will always be offered a service-training

package as part of a total ESAB offering. However, product

and process training for end-users will form an additional part

of the ESAB offering. Always ask your ESAB sales

representative or distributor for a complete ESAB solution.

Maintenance

The safety devices have to be tested by a qualified and

authorized person at regular intervals according to country

specific regulations. They are required to be tested for leak

tightness, non-return and flow cut-off valve function.

ESAB

Hanover House, Queensgate, Britannia Road,

Waltham Cross, Herts. EN8 7TF. UK.

Phone: +44 (0) 1992 760698

Fax: +44 (0) 1992 719191


Website: www.esab.co.uk

Follow ESAB UK on Facebook

Maintenance

In accordance with the requirements of the British Compressed

Gases Association Code of Practice 7 – Flashback arrestors

should have all threads examined for damage or contaminants

as well as the joints being tested at working pressure for leak

tightness. They should also be tested annually to ensure they

are still operating as designed by checking for leak tightness,

non return and flow cut off function. Code of Practice 7

“Guidance on Maintenance” recommends that Flashback

Arrestors are replaced after 5 years in service.

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P41 Taratala Road

Kolkata 700 088

Tel : (033) 2401 9671

Fax : (033) 2401 4427






Tel : (022) 2851 7386

Fax : (022) 2852 4974






Tel : (011) 4142 7091

Fax : (011) 4142 7099





Tel : (044) 4295 7894 / 95

Fax : (044) 4295 7889



No. 218, Ashirvad

South Ambazari Road


Tel : (0712) 222 9547 / 48

Fax : (0712) 222 9549



Regd. & HO: ESAB INDIA LIMITED





Model Gas Part Number

GA 600 Oxygen RAN07001

GA 600 Inert RAN07002


Model Gas

Max. Inlet

Pressure

(Bar)

Delivery Range

(Bar)

Max. Flow

Rate

Inlet

Connection

Outlet

Connection

Inlet

Position

GA 600 Oxygen 230 0 – 41 270 m3/hr 5/8 BSP RH 3/8 BSP RH Bottom

GA 600 Inert 300 0 - 41 270 m3/hr 5/8 BSP RH 3/8 BSP RH Bottom

Industry

Under-water Cutting

Inflation of Aircraft & Racing cars

Refrigeration

Laboratory

Bottling Plants

GA 600

High Pressure and High Flow Regulator

Rugged Multi-Stage Regulator

A high pressure, high flow regulator with excellent

performance, capable of the largest flow rate in its class.

The GA600 multi-stage design ensures accurate pressure

control through the life of the cylinder.

• Full Brass construction

• Finned body to reduce refrigerant effect

• High Capacity Safety Relief Valve for Ultimate Protection

• Piston design for ease of pressure adjustment

• Inlet Leak protection with “O” ring Seal

• Temperature Range – (-20°C to + 60°C)

Visit www.esab.com for more information

Product picture

HAND-GLOVES

Welding and Handling Hand-Gloves

Application Areas

MMA Welding

MIG/ MAG Welding

TIG welding

General Handling

Welding Hand-Gloves L, XL & XXL – Heavy duty

chrome leather, heat resistant, Kevlar stitch, fully

welted and reinforced thumb crotch for durability

MIG Hand-Gloves - Heavy duty split leather,

reinforced leather on palm & thumb, fully welted,

Kevlar stitch

TIG Professional Hand-Gloves – Soft nappa

grain leather, high dexterity, Kevlar stitch,

wraparound first finger, reinforced thumb crotch

and 15cm extended heat resistant cuff

TIG Hand-Gloves – Yellow grain leather, full

cotton lining, elasticated cuff, Kevlar stitch, high

flexibility and comfort.

HR Hand-Gloves - Top grade select leather, heat

resistance upto 350 °C, Kevlar stitch, full special

lining for higher heat insulation

Heavy Duty Hand-Gloves – Heavy duty chrome

leather, full knuckle protection, wing thumb, vein

patch, rubberised cuff and elasticated wrist

tensioner


Image 3 optional

Quality, Comfort and Durability

ESAB hand-gloves are made of specially tanned

high quality leather with comfort lining, kevlar

stitch and design features like re-inforcement,

welting etc to ensure Comfort and Durability

Welding Hand-Gloves

TIG Hand-GlovesTIG Professional Gloves

HD Hand-Gloves

MIG Hand-Gloves

HR Hand-Gloves


Welding Hand-Gloves

MIGHand-Gloves

TIG

Professional Hand-Gloves

TIGHand-Gloves

HRHand-Gloves

Heavy Duty Hand-Gloves

Lenghth, inch 13.5/ 16 / 18 14 13.5 10 14 10.5

Temperature

sustenance, 0C150 150 150 150 350 X

Abrasion Medium Medium Low Low High High

Cut Low Low Low Low Low Low

Tear Medium Medium Low Low High High

Puncture Medium Medium Low Low High High

Burning Resistance High High High High High X

Contact Heat

ResistanceLow Low Low Low Medium X

Convective Heat

ResistanceHigh High X X High X

Rediant heat

resistanceX X X X X X

Resistance to small

molten metal splashesMedium Medium Medium Medium High X

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P41 Taratala Road

Kolkata 700 088

Tel : (033) 2401 9671






Tel : (022) 2851 7386






Tel : (011) 4142 7091





Tel : (044) 4340 4809 / 10



No. 218, Ashirvad

South Ambazari Road


Tel : (0712) 222 9547 / 48




Welding Hand-Gloves 2001 005 001 Welding Hand-Gloves XL 2001 005 004

Welding Hand-Gloves XXL 2001 005 005

MIG Hand-Gloves 2001 005 008 MIG Hand-Gloves (5Pair) 2001 005 009

TIG Professional Gloves 2001 005 003 TIG Hand-Gloves 2001 005 010

HR Hand-Gloves 2001 005 006 Heavy Duty Hand-Gloves 2001 005 002

Longitudinal displacement

Lateral displacement

120 mm

55 mm

Weight 45 Kg.

MT 3

2 speed

3 speed

4 speed

Morse Taper

Magnetic base size

Reaming

Countersinking

Tapping

Stroke

23 mm

50 mm

M5 to M30

40 to 110 RPM

65 to 75 RPM

140 to 370 RPM

255 mm

220 X 220 mm

220 to 600 RPM

Twist drilling

Speed gears

1 speed

MAB 800 KTSMagnetic core drilling machine with

CROSS-TABLE BASE

Versatile and powerful drilling machine with magnetic baseand equiped with BDS MAB 800

machine. This model is an " essential machines for general use " in engineering workshops.

The machine is equipped with a powerful 4- speed drive with adjustable spindle speed , adjust

the electronic control unit of the magnetic field , the cross- table , reverse, motor soft start ,

overload protection , automatic coolant .

Motor output

Technical Specifications1800 Watt

230 V

12 mm to 60 mm diameter

110 mm

Voltage

Core drilling

Max cutting depth


4

Weight 45 Kg.

MT 3

2 speed

3 speed

4 speed

Morse Taper

140 to 370 RPM

Tapping

Stroke

Longitudinal displacement

Lateral displacement

120 mm

55 mm

220 X 220 mm

220 to 600 RPM

Twist drilling

Speed gears

1 speed


4

23 mm

50 mm

M5 to M30

40 to 110 RPM

65 to 75 RPM

255 mm

Magnetic base size

Reaming

Countersinking

MAB 825 KTSMagnetic core drilling machine with

CROSS-TABLE BASE

Versatile and powerful drilling machine with magnetic cross table base and equipped with a

powerful 1800 Watts German make motor. The BDS MAB 825 KTS model is an " essential

machine for general use " in engineering workshops. The machine is equipped with a powerful

4 speed motor, cross table base made of steel, Friction clutch, Full wave control electronics,

Speed & Torque controls, Internal cabling, Magnet indicator, Overheating protection, Clock-

Anticlockwise rotation, etc.

Motor output

Technical Specifications1800 Watt

Made in Germany

230 V


110 mm

Voltage

Core drilling

Max cutting depth

Product picture

MIG 300i

Powerful & High Speed Inverter MIG

Industry

Automotive Industry

General fabrication

Appliances (furniture, kitchenware etc.)

Powerful and User friendly

MIG 300i is an IGBT based inverter welding power

source fitted with a powerful servo motor designed

for very high productivity welds.

High duty cycle design for continuous welding

High wire-feed speed (upto 30m/min) for high

productivity

Wide mains voltage tolerance- 400V +/-15%.

Wide operating range 60A - 300A


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MIG 300i CO2 Package 4650 790 300 A-20 Auto-Darkening Helmet 0700 000 720

HFR Welding Cable Cu 50 sqmm 4600 600 182 Welding Hand Gloves, L 2001 005 001

HFR Welding Cable Cu 70 sqmm 4600 600 183 Cable Cover 2001 008 007

HFR Welding Cable Al 70 sqmm 4600 600 191 Earth Clamp 300 2002 002 004

Note: Mig 300i is delivered wire-feeder with 5m Interconnection cable assembly


P41 Taratala Road

Kolkata 700 088

Tel : (033) 2401 9671






Tel : (022) 2851 7386






Tel : (011) 4142 7091





Tel : (044) 4340 4809 / 10



No. 218, Ashirvad

South Ambazari Road


Tel : (0712) 222 9547 / 48








MIG 300i


Maximum input current, A 23

Output range, A 60 - 300

Output range, V 14 - 32

Open Circuit voltage, V 70



Power Factor (max) 0.9

Efficiency (max),% 85


Weight, kg 45

Power Source Cooling Forced Air

Digital Display Voltage, Current

Insulation Class F

IP 21S

Standards IEC 60974 -1

Wire Feeder

Wire Feed Speed, m/min (Wire Dia, mm) 2.5 - 30 (0.8)

Wire Dia MS/SS / (Al/FC), mm 0.8 -1.2

Interconnection Length, m 5


Weight, Kg 9.5

Product picture

MIG 400i CCCV

Robust Inverter for MIG and MMA Welding

Industry

General fabrication

Construction sites

Automotive


Suitable for continuous use

Energy efficient – Low No load power conserving

energy under idle condition

High Productivity – max. wire feed speed of 25m/min

User friendly controls – Crater current & voltage,

Inductance


MIG400i CCCV

Image 2 optional

Image 3 optional

Powerful and Efficient

MIG 400i CCCV is an IGBT based inverter

controlled power source designed for MIG and

MMA welding



Effective input current , A 20




Efficiency at maximum current (MIG), % 86

Voltage range, V 16 – 34


No load power, W 250


Weight, Kg 50.5


Insulation class H

Standards IEC 60974 - 1

MIG 400i Wire Feeder

Wire feed speed, m/min 1 – 25

Wire diameter, FE / SS / Al / FC, mm 0.8 – 1.6


Interconnection length, m 6

Weight, Kg 9

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P-41 Taratala Road

Kolkata 700 088

Tel : (033) 2401 9671

Fax : (033) 2401 4427






Tel : (022) 2851 7386

Fax : (022) 2852 4974






Tel : (011) 4142 7091

Fax : (011) 4142 7099





Tel : (044) 4340 4809 / 10

Fax : (044) 4340 4811



No. 218, Ashirvad

South Ambazari Road


Tel : (0712) 222 9547 / 48

Fax : (0712) 222 9549




MIG 400i CCCV 4650 790 000 Eco Arc Helmet (83x108mm) 0700 000 941

Regulator Dura CO2 4330 180 500 Welding Hand Gloves, L 2001 005 001

CO2 Heater 110V With Core 0651 689 045 HFR Weld Cable Cu 70sq mm 4600 600 183

Warrior Tech 9-13 Helmet 0700 000 401 Holder Confort 600 2002 001 002

Note: MIG 400i CCCV is delivered with 3.5 mains cable, MIG 400i wire feeder with 6m inter-connection cable, 4.5m MIG

welding torch, 3m return cable with earth clamp

Product picture

Industry

User Friendly Controls - Digital Ammeter and

Voltmeter for precise adjustment

Variable Inductance Control for precise weld

bead control

Flexibility - Three Phase or Single Phase Input

supply option

Ease of Movement - In-built trolley with large

wheels provision for cylinder mount


Image 2 optional

Image 3 optional

Compact and Versatile

MIG C250i is a compact multi-voltage IGBT

inverter MIG Equipment with in-built wire-feeder &

trolley. The compact MIG power source can also

be used for MMA welding applications.

Automotive Industry

Appliances (Furniture, Kitchenware, etc)

General Fabrication

MIG C250iCompact Inverter MIG Equipment


MIG C250i

Mains Supply, V / Ph, Hz 220/ 1, 50/ 60 415 ± 15% / 3, 50/ 60

Input Current (Max), A 45 14.8

Current Range, A 30 - 250 (MIG) 20 - 200 (MMA)

Voltage Range, V 15.5 - 26.5 (MIG) 15.5 - 28.0 (MMA)

Permitted Load at 60% duty cycle, A 250 (MIG) 200 (MMA)

Permitted Load at 100% duty cycle, A 192 (MIG) 154 (MMA)

Open Circuit Voltage(OCV), V 65

Power Factor 0.9

Efficiency, % 85


Weight, Kg 53


Wire Feeder

Wire Diameter, mm 0.8 - 1.2

Wire Spool Diameter (max), mm 300

Wire Feed Speed, m/min 1 - 16

Torch Connection Type Euro

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MIG C250i 4650 790 250 PSF 260, 3m 0700 025 020

ICO 32B CO2 Regulator 4330 193 100 Gas Pre-Heater 0651 689 045

Note: MIG C250i is delivered with 2m Input Cable, 4m Welding Cable with Electrode Holder, 3m Earthing Cable with Earth

Clamp, 4m Hose Pipe, 5nos Feed Rollers.

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MIG Torches - Air / Water CooledPSF 250 / 305 / 405 / 505 3/4.5m Air Cooled

PSF 410w / 510w 3/4.5m Water Cooled

Heavy-duty construction.

Ergonomically designed handle.

All torches come with EURO connection as standard.

All torches come with 50° swan neck as standard.

Straight neck and 60° swan neck available optionally.

360° swiveling facility.

Wide range of wear parts e.g. liners, contact tips and gas nozzles available for welding in all positions.

Conforms to international standard IEC/EN 60974-7.

Technical Data PSF 250 PSF 305 PSF 405 PSF 505

Type of cooling Air/Gas Air/Gas Air/Gas Air/Gas

Wire diameter, mm 0.6 - 1.0 0.8 - 1.2 0.8 - 1.6 1.0 - 2.4

Wire type MS/Al/FC MS/Al/FC MS/Al/FC MS/Al/FC

Rating, A @ % duty cycle 250@60% 315@60% 380@60% 475@60%

Length, m 3/4.5 3/4.5 3/4.5 3/4.5

Weight, Kg 1.8/2.5 2.5/3.3 3.1/4.2 3.9/5.3

Technical Data PSF 410w PSF 510w

Type of cooling Water Water

Wire diameter, mm 0.8 - 1.6 1.0 - 2.4

Wire type MS/Al/FC MS/Al/FC

Rating, A @ % duty cycle 400@100% 500@100%

Length, m 3/4.5 3/4.5

Weight, Kg 3.0/3.9 3.3/4.0

New

Migmatic 250Migmatic 250Compact MIG/MAG for automobile / sheet metal industryCompact MIG/MAG for automobile / sheet metal industry

Migmatic 250 allows high speed welding without compromising quality on thin sheets having the wire feeder as a separable unit.

MIG Torches

PSF range of proven torches.

Available in 3 or 4.5m lengths.

Ergonomically designed.

Light weight, durable and long life.

Specially engineered torch and components for outstanding welding performance and longer operational life

Salient Features

Easy to set and operate.

Digital VA meter.

10 step single knob voltage control.

Heavy duty built-in feed system.

Stepless speed control.

Wire feed speed up to 22 m/min.

Quick changeover wire feed mechanism.

Suitable for 0.8 – 1.2 mm wire.

Spot, Stitch and continuous welding modes.

2 / 4 stroke welding.

Wire feeder with 5m interconnection standard.

Thermal overload protection.

Spot / Stitch Operation

Outstanding Welding Performance

Light weight high speed feeder

Digital VA Meter

TECHNICAL DATA

ESAB INDIA LIMITEDRegistered and Head Office: 13, Industrial Estate, III Main Road, Ambattur, Chennai - 600058. Tel : 044-42281100 Fax : 044-42281107Equipment Factories: Taratala, Kolkata and Irungattukottai, ChennaiDivisional Sales: Email: [email protected]

Eastern Regional OfficeP41 Taratala RoadKolkata 700088Tel : (033) 2401 9671Fax : (033) 2401 4427Email : [email protected]

Western Regional Office501/502, 5th Floor, Sagar Tech-BAndheri Kurla Road, Saki NakaAndheri East, Mumbai 400072Tel : (022) 2851 7386Fax : (022) 2852 4974Email : [email protected]

Northern Regional Office71/1 Najafgarh RoadNew Delhi 110015Tel : (011) 4142 7091Fax : (011) 4142 7099Email : [email protected]

Southern Regional OfficeKaramuttu Centre, 6th FloorNew No. 634, Anna SalaiNandanam, Chennai 60035Tel : (044) 4204 0294 95Fax : (044) 4204 0289Email : [email protected]

Central Regional OfficeNo. 218, AshirvadSouth Ambazari RoadBajaj Nagar, Nagpur 440010Tel : (0712) 222 9547 / 48Fax : (0712) 222 9549Email : [email protected]

web: www.esabindia.com

POWER SOURCE MIGMATIC 250

Mains supply, Ph x V, Hz 3 x 415, 50 Open circuit voltage, V DC 16 – 34 Welding current range, A 40 – 250 Max. continuous welding current At 60% duty cycle, A 250 At 100% duty cycle, A 190 Voltage control steps (single knob) 10 Spot welding time, sec 0.2 – 2 Interval time, sec 0.2 – 2 Insulation class H Type of cooling Forced Air Dimensions, l x w x h, mm 620 x 390 x 580 Weight, Kg 78

WIRE FEEDER MIGMATIC

Drive system DC motor Speed control Stepless Feed mechanism Double roll quick changeover type Wire feed speed, m/min 1.5 – 22 Wire diameter, mm 0.8 – 1.2 Wire type MS Weight, Kg 6

ORDERING INFORMATION Migmatic 250 Package 4650686002 Migmatic Wire Feeder, 5m 4650688010 MIG Torch, PSF 250 3m 4650692900 MIG Torch, PSF 250 4.5m 4650692901

Regulator Dura CO2 4650193002 Regulator ICO 32B 4330193100 CO2 Heater 110V 1651689045

Standard package is delivered with Migmatic Feeder with 0.8/1.2 mm feed rolls and PSF 250 3m Torch as standard.

Always insist on genuine accessories and parts for best performaAlways insist on genuine accessories and parts for best performancence Dependable ServiceDependable Service

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WELDING PROCEDURE

14% Mn steel should never be preheated for welding.

Heat input to the base metal should be kept minimum.

The weld bead may be peened with ball pen hammer just after welding.

Quenching has no adverse effect on welding and should be adopted whenever possible after slag removal and peening.

If required the Mn steel job may be submerged in water during welding.

OK 68.82Versatile electrode for joining any steel to any steel

OK 68.82 deposits a high strength oxidation and corrosion resistant weld metal suitable for dissimilar steel joining and building-up applications. The weld metal, being free from dilution effects and having high strength combined with good elongation, can successfully join thick section of any unknown steel and steels which are dif@ cult to join.

The high scaling temperature of weld metal makes the electrode usable for working at high temperatures.

ALLOY BASE: Fe, Cr, Ni, Mn

SPECIAL FEATURES

Extremely smooth running performance.

‘Fail-safe’ alloying.

Bonds with any steel.

Self-releasing slag.

APPLICATIONS

Joining unknown steels, steels of limited weldability, and dissimilar steel joining.

Reclamation of shafts, universal coupling, gear teeth, pump casings, rolling mill spindles, buffer layers prior to hardfacing in mining and earthmoving equipment, coal pulverisers, pinions, crusher roller gears etc.

PROPERTIES

UTS : 79-86 kg/mm2

Elongation : 22-29%

OK 68.53OK 68.53 is a coated electrode for welding austenitic ferritic steels of Super Duplex types, e.g. SAF 2507 and Zeron 100. OK 68.53 has good welding characteristics in all positions and the slag is easily detachable.

CURRENT RANGE : (AC 70, DC±)

Size Length Current Range (mm) (mm) (Amp)

3.15 350 100-150 4.00 350 150-200 5.00 350 200-250

CURRENT RANGE : (AC 70, DC±)


2.50 350 50-80 3.15 350 75-110 4.00 350 100-140 5.00 350 130-160

CURRENT RANGE : (DC+, AC OCV 60 V)


2.50 300 55-85 3.25 350 70-110 4.00 350 110-150

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OK 84.78Maximum abrasion resistanceOK 84.78 gives an alloy rich deposit, which offers best resistance to high-pressure abrasion by gritty particles.The stainless bead is temper resistant upto 600°C. The deposit resists corrosion and oxidation even at elevated temperature.Relief cracks, transverse to the weld bead, are desirable.ALLOY BASE: Fe,C,CrSPECIAL FEATURES� Weld bead is convex and dilution is negligible.� Weld metal is having good corrosion resistance and

can withstand high temperatures.� Smooth arc.

APPLICATIONSHighly recommended for earthmoving, construction, cement and agriculture industries.Road rippers, earth moving parts, excavator blades, crushing mills, edge runners, chutes, mixer blades, screw conveyors, asphalt phasing screws, coal mill exhauster fan blades, plough shares, tampers, scrapers, feeding screws, grader blades, pug mill knife etc.

PROPERTIESHardness : 57-60 HRCCURRENT RANGE : (AC 70, DC±) Size Length Current Range (mm) (mm) (Amp)

3.15 450 110-160 4.00 450 120-170 5.00 450 150-220

TERROWELD EWRUltimate resistance to any type of wearTerroweld EWR deposits a low dilution high abrasion

APPLICATIONSFor critical machine part hardfacing which does not require machining.F l i l i i lt b i d

XA00132720

Applications

Origo™ Tig 4300iw AC/DC, TA24 AC/DC For demanding TIG welding applications

Designed for high quality TIG-welding Origo™ Tig 4300iw AC/DC welding power source provide excellent arc strike and consistent, stable arc in both DC and AC modes. Typical materials for AC welding include aluminium, aluminium alloys and magnesium alloys. With stainless steel, mild steel and copper alloys being typical for DC. AC welding with QWave™ One of the most important tasks of a TIG welding power source is to provide a stable arc. Origo™ Tig 4300iw AC/DC with the QWave™ function, which optimises the AC wave form to give a smooth arc and at the same time the lowest possible noise without compromising the weld result.

True AC rating continually monitors the actual current and automatically adjusts the output to maintain the preset current irrespective of variations in the welding circuit layout.

Easy to use Origo™ TA24 AC/DC’s offer the necessary functions for TIG AC/DC and MMA AC/DC welding in an easy to understand MMC panel.

AC Balance is the setting to control arc cleaning and penetration and AC Frequency setting is to control arc width.

It also has a setting to control Electrode preheating with a possibility to have different shapes of the electrode and at the same time provide better starts with an extended life time of the electrode.

• Designed for quality TIG-welding in all types of material.

• QWave™- enables AC welding with high arc stability and low noise.

• AC Frequency and Balance control- Optimises weld pool

• Electrode preheating – excellent start and extended electrode life time

• DC Pulsed TIG welding- easy control of heat input and the weld pool.

• DC Micro Pulse – minimize heat effected zone especially on thin sheets

• ESAB LogicPump – ELP, automatic start of the cooling unit by connection of a liquid-cooled torch

• Energy save mode – fan and pump on demand • ESAB 2-program function -possibility to pre-program

and change program during actual welding.

• User-friendly TA24 AC/DC panel - All welding parameters presented in an easy to understand panel.

• Min/max current setting at TA24 AC/DC when using T1 Foot CAN

• True MMA welding characteristics in AC and DC mode - Hot start, Arc force, and polarity switch (DC).

• VRD – Voltage Reduction Device – a safety function when welding in MMA mode.

• Repair and maintenance • Pipe and tube manufacturing • General fabrication and civil construction • Automotive • Process industry • Shipbuilding and offshore • Transport and mobile machinery

TIG torches and Accessories Origo™ Tig 4300iw AC/DC offer a complete range of TXH™ TIG torches, foot control, separate remote controls and TXH™ r with integrated remote.

Quality accessories for the quality welder ESAB offers a wide range of accessories. The complete range, along with product information, is available at our local web-sites, look at www.esab.com or contact your local ESAB dealer. Unrivalled service and support Our commitment and ability to deliver the expected service and support starts immediately after the order is confirmed. We endeavour to offer our customers an After Sales service, which is second to non. A strong and skilful service organisation is prepared to offer service and maintenance, calibration, validation and upgrading of equipment and software.

The service organisation will offer standardised solutions for the reconditioning or modification of existing products.

Spare and wear parts are manufactured according to ESAB’s quality plan. Exchange Printed Circuit Board (PCB), exchange modules and components are available for all our products in order to reduce downtime to an absolute minimum. ESAB is continuously upgrading authorised service partners for local service support. Customers who have their own service and maintenance personnel will always be offered a service-training package as part of a total ESAB offering. However, product and process training for end-users will form an additional part of the ESAB offering. Always ask your ESAB sales representative or distributor for a complete ESAB solution.

Tig 4300iw Setting range TIG AC/DC 4 - 430 Setting range MMA 16 - 430 Mains supply, V/Ph 400/3 Fuse type C MCB, A 25 Mains cable, Ø mm2 4 x 4 Maximum output DC/AC at 40% duty cycle, TIG , A/V 430/27.2 at 60% duty cycle, TIG, A/V 400/26 at 100% duty cycle, TIG, A/V 315/22.6 Slope up, sec 0-10 Slope down, sec 0-10 Gas post-flow, sec 0-25 Pulse frequency DC, sec 0.01-2.5 Frequency AC, Hz 10-152 AC balance, % 50-98 Open circuit voltage, U0 max, V Without VRD function 1) 83 MMA VRD function deactivated 2) 60

VRD function activated 2) <35 Energy save mode, W 75 Power factor at 100% , at TIG mode 0.89 Operating temperature, C -10 to +40 Continual sound pressure at no load, db (A) < 70 Efficiency at 100%, at TIG mode, % 76 Enclosure class IP 23 Insulation class (Main trafo.) H Standards: IEC/EN 60974-1,-2,-3,-10 External dimensions mm, lxwxh 625x394x776 Weight, kg incl. cooling unit 95 Water cooling unit: Integrated Cooling capacity, kW, l/min at 40 C 2.0/1.0 Coolant volume, l 5.5 Max flow, l/min 2.0 Max pressure, 50/60 Hz bar 3.4 Weight, kg - External dimension, mm l x w x h 1) Valid for power sources without VRD specifications on the rating plate. 2) Valid for power sources with VRD specifications on the rating plate. The

VRD function is explained in the instructions manual for the control panel if the panel has that function.

Ordering information

Origo™ Tig 4300iw AC/DC, TA24 AC/DC 0460 100 880 Trolley 4 wheel 0458 530 881 Multi Voltage unit, (3x208/230/400/460/475/575V, 50/60 Hz) 0459 145 880 Handle incl mounting screws for separate installation (Complete set = 2) 0459 307 881 Remote control AT 1 CAN 0459 491 883 Remote control AT 1 CoarseFine CAN 0459 491 884 T1 Foot CAN incl 5 m cable 0460 315 880 Remote interconnection cables: 5 m CAN 0459 554 880 10 m CAN 0459 554 881 15 m CAN 0459 554 882 25 m CAN 0459 554 883 TIG torches: TXH™ 401w 4m 0700 300 565 TXH™ 401w 8m 0700 300 567 TXH™ 401w HD 4m 0700 300 566 TXH™ 401w HD 8m 0700 300 568 TXH™ 401wr HD 4m 0700 300 637 TXH™ 401wr HD 8m 0700 300 639 Remote adapter kit incl holder and 0.25m interconnection cable for remote versions 0459 491 912 For additional torches, see separate fact sheet Delivery content: 5 m mains cable incl plug, 2 m gas hose incl. 2 hose clamps and return cable 5 m incl earth clamp.

Technical data

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Origo™ Tig 4300iw with 4 wheel trolley

CROSSBOW HDPortable and Flexible CNC Cutting machine

Application Areas

Small Fabrication ShopsMaintenance And Repair ShopsTrade SchoolsConstruction Sites

Effective Cutting SolutionCrossbow is compact and lightweight for easytransport as your application requires. Automatedfunctions and a user friendly CNC provide powerful,versatile, oxy-fuel or plasma processing in a value-minded package. It’s simple, menu-driven interfacemakes operation easy to learn and use.

Compact oxy-fuel / plasma CNC cutting system that isportable and value for money

Equipped with plasma, oxy-fuel or both

Plasma: Cut upto 15 mm (production pierce) & 20 mm(Edge)

Oxy-fuel: Cut mild steel upto 50mm ( Productionpierce) & 100 mm ( Edge)

Fully integrated CNC, eliminating the need for the userto add a controller to the system

Image 3 optional

Effective Cutting Width, mm 1,500

Effective Cutting Length, mm 3,200 / 6,800

Maximum Traverse Speed, mm/min 6,000

Overall Cross Bar Length, mm 2,430

Overall Track Length, mm 4,000 / 7,600

Overall Dimensions, mm 650 x 430 x 360

(CNC Drive Unit)

Total machine weight, Kg 142Input Voltage, VAC / Hz 230 / 50, Single phase

CROSSBOW HD with Plasma Torch CROSSBOW HD with Oxy fuel Torch

Specifications

Specifications / Technical dataMax output 120 ARecommended cut 15 mm (5/8 in.)Maximum cut 20 mm (3/4 in.)Mains supply, 50/60 Hz 400 VAC, 3 Phase supplyOutput range 30-120 AOutput power 15.4 KwOutput at 80% duty cycle 120 AOutput at 100% duty cycle 100 AMax OCV 260 VDCTorch air pressure 5.2 bar (75.4 psig)Torch air consumption 189 l/min (400.5 cfh)Weight, incl cable and torch 28.6 kg (63 lbs.)Dimensions, L x W X H 660 x 248 x 343 mmEnclosure class IP23C

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A120 PlasmaAutomated Plasma Cutting System

The A120 system is based on an industrial provenplatform. The A120 offers standard features to meetthe needs of many automated applications. With allthe advantages of 1Torch and proven systemsreliability, the automated A120 Plasma delivers thebest in productivity, precision and performance.

The SL100® SV 1Torch® start technology eliminateselectronic interference and provides strong pilot arcfor quick and reliable starting

The auto-pilot restart function enabling the A120 to cutexpanded metal quickly and easily

Tool-less quick torch disconnect for easy changebetween mechanized and manual cutting (SL100torch with standard ACT Quick Disconnect)

Ordering InformationDescription Part number

CROSSBOW HD 3200 X 1500 4610154017

CROSSBOW HD 6800 X 1500 4610154018

CROSSBOW HD 3200 X 1500 With A120 Plasma 4610154015

CROSSBOW HD 6800 X 1500 With A120 Plasma 4610154016

Eastern Regional OfficeP41 Taratala RoadKolkata 700 088

Tel : (033) 2401 9671Email : [email protected]

Western Regional Office501/502, 5th Floor, Sagar Tech-BAndheri Kurla Road, Saki NakaAndheri East, Mumbai 400 072Tel : (022) 2851 7386Email : [email protected]

Northern Regional Office239 – 240, DLF Tower Shivaji Marg, Near Karampura Crossing, New Delhi 110 015Tel : (011) 4142 7091Email : [email protected]

Southern Regional Office13, Industrial Estate,III Main Road, Ambattur,Chennai – 600 058Tel : (044) 4295 7894 / 95Email : [email protected]

Central Regional OfficeNo. 218, AshirvadSouth Ambazari RoadBajaj Nagar, Nagpur 440 010Tel : (0712) 222 9547 / 48Email : [email protected]

ESAB / esabindia.comRegd & H. O. : ESAB INDIA LIMITED13, Industrial Estate, III Main RoadAmbattur, Chennai – 600058Email: [email protected]

Product picture

Image 2 optional

Image 3 optional







P41 Taratala Road

Kolkata 700 088

Tel : (033) 2401 9671

Fax : (033) 2401 4427






Tel : (022) 2851 7386






Tel : (011) 4142 7091





Tel : (044) 4340 4809 / 10

Fax : (044) 4340 4811



No. 218, Ashirvad

South Ambazari Road


Tel : (0712) 222 9547 / 48


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Dura Hose

Welding & Cutting Gas Hose

Durable Gas Hoses

ESAB Dura Hoses are specially designed gas hoses for

welding and oxy-fuel gas cutting with gas specific colour

coding. The hoses are designed with a core of Black

Synthetic Elastomer, Re-inforcement of High Tensile

Polyester Yarn and Cover of Hiper Retardant Thermo-

compound.

High Flexibility with Kink & Crush resistance

Excellent Electrical Resistance

Good Abrasion Resistance

Light weight

Standard 50m length in re-cyclable cardboard boxes




Dura Hose 5mm Blue (Oxygen) 1300100190 Dura Hose 5mm Red (Acetylene) 1300100200



Dura Hose 5mm Orange (LPG) 1300100210 Dura Hose 8mm Orange (LPG) 1300100213

Dura Hose 10mm Orange (LPG) 1300100215

Specifications / Technical Data

Size Hose ID (mm) Hose OD (mm)Working

Pressure (bar)

Min. Burst

Pressure (bar)

Min. Bend

Radius

5 5 11 15 55 18

8 8 16 15 55 25

10 10 18 15 55 38

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ESAB Cutmaster 40

Portable Inverter Plasma Cutting Equipment

Application Areas


HVAC (Heating, Ventillation & Air-conditioning)

Railways

Stainlees steel Furniture & Decorative products

Portable and Versatile

The ESAB Cutmaster 40 is designed to cut all day

at its recommended cutting capacity. The equipment

weighing 12 kgs is one of the lightest in its class.

The equipment is best suited to operate on 230V,

but can also be used with 110V supply.

True CutTM – 12mm

TD Surelok® technology for better quality cuts and

longer parts life

Automatic input voltage selection between 110 / 230V

Lightweight design for maximum portability


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ESAB Cutmaster 40

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P41 Taratala Road

Kolkata 700 088

Tel : (033) 2401 9671

Fax : (033) 2401 4427






Tel : (022) 2851 7386

Fax : (022) 2852 4974






Tel : (011) 4142 7091

Fax : (011) 4142 7099





Tel : (044) 4295 7894 / 95

Fax : (044) 4295 7889



No. 218, Ashirvad

South Ambazari Road


Tel : (0712) 222 9547 / 48

Fax : (0712) 222 9549



Description Part Number

ESAB Cutmaster 40, SL60 1TorchTM 6.1m 0559142460

ATC® 1Torch® SL 60 75° 6.1m 7-5204

Note : ESAB Cutmaster 40 is delivered with 6.1m SL60 1TorchTM, work cable, clamp and power cable


Power Source ESAB Cutmaster 40 (230V) ESAB Cutmaster 40 (110V)

Mains supply, V/Ph, Hz 230 ± 10% / 1, 50/60 120 ± 10% / 1, 50/60

Output current range, A 20 – 40 20 – 27

Output current , A / Duty cycle 40 / 40% 30 / 30%

Enclosure class IP23C

Weight, Kg 11.8


True CutTM (Recommended cut), mm 12 6

Maximum cut, mm 22 15

Pierce cut, mm 8 6

Manual Cutting Torch SL60

Torch Length, m 6.1

Torch air pressure, bar 5.2

Torch air consumption, l/min 190

Ordering Information – Wear and Spare Parts

Description Part Number Description Part Number

Electrode – CM 40/100 9-8215 Tip – Gouging (40A) – CM 40 9-8225

Start Cartridge – CM 40 9-8213 Shiled Cup Max Life – CM 40 9-8237

Tip – Drag (40A) – CM 40 9-8207 Shiled Cup (Drag only) – CM 40 9-8244

Tip – Stand Off (40A) – CM 40 9-8208 Stand Off Cutting Guide (40A) 9-8251

Note : Please select Tip depending on application

Product picture

ESAB Cutmaster 100

Heavy-Duty Inverter Plasma Cutting Equipment

Application Areas

General fabrication

Shipbuilding

Construction

Mining

Light and Powerful

The ESAB Cutmaster 100 weighing about 28 Kgs is

one of lightest equipment for cutting 35mm all day.

This unit’s light weight and compact design makes it

the most portable and powerful cutting machine.

True CutTM – 35mm

Quick Disconnect Torch for easy maintenance or

machine torch conversion

Auto-Restrike on mesh or expanded metal for

maximum productivity

True-GuardTM roll bar for ultimate protection

TD Surelok® technology for better quality cuts and

longer parts life


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ESAB Cutmaster 100

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P41 Taratala Road

Kolkata 700 088

Tel : (033) 2401 9671

Fax : (033) 2401 4427






Tel : (022) 2851 7386

Fax : (022) 2852 4974






Tel : (011) 4142 7091

Fax : (011) 4142 7099





Tel : (044) 4295 7894 / 95

Fax : (044) 4295 7889



No. 218, Ashirvad

South Ambazari Road


Tel : (0712) 222 9547 / 48

Fax : (0712) 222 9549



Description Part Number

ESAB Cutmaster 100, SL100 1TorchTM 6.1m 0559117304

ATC ® 1Torch® SL100 75° 6.1m 7-5206

Note : ESAB Cutmaster 100 is delivered with 6.1m SL100 1TorchTM, air filter/regulator, work cable, clamp and power

cable.


Power Source ESAB Cutmaster 100

Mains voltage, V/Ph, Hz 400 ± 10% / 3, 50/60




Enclosure class IP23C

Weight, Kg 28.1


True CutTM (Recommended cut), mm 35

Maximum cut, mm 45

Pierce cut, mm 20

Manual Cutting Torch SL100

Torch Length, m 6.1

Torch air pressure, bar 5.2

Torch air consumption, l/min 212

Ordering Information – Wear and Spare Parts, Optional Accessories

Description Part Number Description Part Number

Electrode – CM 40/100 9-8215 Shield Cup (Drag only) – CM 100 9-8236

Start Ctaridge – CM 100 9-8213 Shield Cup (Gouging) – CM 100 9-8241

Tip – Drag (60A) – CM 100 9-8252 Deflector – CM 100 9-8243

Tip – Stand Off (90-100A) – CM 100 9-8212 Stand Off Cutting Guide (60-120A) 9-8281

Tip – Gouging C (60-120A) – CM 100 9-8227 Single Stage Air Filter – CM 100 9-7507

Shield Cup, Max Life – CM 100 9-8237

Note : Please select Tip depending on the application.

ESAB Xpert 7018

• Structural fabrication

• General fabrication

• Pressure vessels

13, 3rd Main Road, Industrial Estate,Ambattur, Chennai - 600 058. Tel: +91(0) 44 4228 1100, Fax: +91(0) 44 4228 1150 Email: [email protected] | www.esabindia.com

ESAB India LimitedRegistered and Head Office:

• Good arc stability

• Radiographic quality welds

• All position welding

• Good arc striking & restriking

Applications Features 2

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Classification : SFA/AWS A5.1 E7018

Welding Current : DC+, AC 70V

Description

ESAB Xpert 7018 is a basic coated, hydrogen controlled iron powder electrode designed for welding in all positions. It is designed to provide excellent welding performance with stable arc and good arc striking & restriking properties. ESAB Xpert 7018 deposits good radiographic quality welds.

Typical All Weld MetalChemical Composition (%)

Typical All Weld MetalMechanical Properties

C 0.08

Si 1.20

Mn 0.40

YS (MPa) 470

UTS (MPa) 550

Elongation (%) 28

Impact @-30°C (J)

50P 0.025

S 0.025

A basic coated electrode for carbon-manganese steels

FR CoverallFull Body Protection

Safety & Comfort

ESAB FR Coverall has been designed to give maximum

protection and comfort. The 100% cotton fire retardant

material combines comfort with safety. The elegant Navy

Blue colour provides perfect match to the work

environment.

100% Cotton for comfort

Two Chest Pockets for improved utility

Covered Zipper for safety

Elasticated Waist for comfort

Meets requirements of EN ISO 11612 & ISO 11611


Image 3 optional

FR Coverall



FR Coverall, Medium (40”) 2001007012 Welding Yoke 2001007011

Welding Jacket LW 2001007010 Welding Apron (Medium) 2001007005

Welding Sleeve 2001007002 Welding Leg Guard 2001007003

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Product picture

iSGM 3500

Rugged CNC Gantry Cutting Machine

Application Areas

Industrial & General fabrication

General manufacturing

Structural steel fabrication

iSGM 3500 has a rugged 3-axis heavy duty gantry

design for smooth motion & accuracy for improved

cutting performance. With dual side, high speed AC

drives and a high speed plasma lifter, iSGM 3500

delivers higher productivity.

Rapid cut-to-cut cycle times with High Speed Plasma

lifter with in-built laser pointer for quick tool positioning,

high rapid machine speed, high vertical lifter speed &

quick arc initiation

Electrode Wear Compensation for consistent cutting

performance throughout the life of the Electrode

Faster Set-up with split screen for next job preparation

while viewing current job

Integrated Promotion Software & Cut Cost Calculator

Remote Diagnostics

Image 2 optional

Image 3 optional


Cutting Width, max 2,700 mm

Rail gauge 3,500 mm

Machine width 4,625 mm

Machine Speed, max 12,000 mm/min

Cutting length 6,300 mm / 13,000 mm

Cutting process Plasma & Oxy-fuel

No of tools 2 ( 1 Plasma & 1 Oxy-fuel )

Plasma power source ESAB A120

Plasma cutting thickness 16 mm production pierce ( max 20 mm )

Oxy-fuel cutting thickness 65 mm production pierce / 150 mm (Edge start)

Features

Windows 7 Embedded OS

Dual Intel Processor for motion & I/O

120 GB SATA SSD Hard drive

In-built Wi-fi

Auto-logging of Cutting Statistics

In-built Nesting Software

Automatic machine software back-up


Max output 120 A

Recommended cut 16 mm

Maximum cut 20 mm

Mains supply, 50/60 Hz 400 VAC, 3 Phase supply

Output range 30 - 120A

Output power 15.4 Kw

Output at 80% duty cycle 120 A

Output at 100% duty cycle 100 A

Max OCV 260 VDC

Torch air pressure 5.2 bar (75.4 psig)

Torch air consumption 189 l/min (400.5 cfh)

Weight, incl cable and torch 28.6 kg (63 lbs.)

Dimensions, L x W X H 660 x 248 x 343 mm

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A120 Plasma

Automated Plasma Cutting System

The A120 plasma system, an industrial proven platform

offers standard features to meet the needs of many

automated applications. With all the advantages of 1Torch

and proven system reliability, the automated A120

Plasma delivers the best in productivity, precision and

performance.

The SL100® SV 1Torch® Start technology eliminates

electronic interference and provides strong pilot arc for

quick and reliable start

The auto-pilot restart function enables the A120 to cut

expanded metal quickly and easily

Tool-less quick torch disconnect for easy change

between mechanized and manual cutting (SL100 torch

with standard ACT Quick Disconnect)


Description Part number

iSGM 3500 X 8000 4660101000

iSGM 3500 X 15000 4660101001


P41 Taratala Road

Kolkata 700 088

Tel : (033) 2401 9671

Fax : (033) 2401 4427






Tel : (022) 2851 7386

Fax : (022) 2852 4974






Tel : (011) 4142 7091

Fax : (011) 4142 7099





Tel : (044) 4295 7894 / 95

Fax : (044) 4295 7889



No. 218, Ashirvad

South Ambazari Road


Tel : (0712) 222 9547 / 48

Fax : (0712) 222 9549







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