Accessories
Quality Reliability Userfriendly
ESAB's electrode and �ux drying ovens provide uniform heating through �ber glass sleeved heating element placed all across the chamber. Thick glass wool insulation ensures heat retention and ef�cient utilisation of energy. Bench Oven and Flux oven has digital control panel and digital display for user-friendly controls. Flux oven is designed with top loading and bottom dispense for ease of �ux handing.
Input Supply, V/ Ph, HZ 230 / 1, 50 240 / 1, 50 220 / 1, 50 220 / 1, 50
Input Power, W 100 350 600 1600
Capacity, Kg 5 5 45 50
Max Drying Temp, °C 130 300 300 400
Inner chamber dimensions, mm 73 x 503 mm (d x h) 70 x 62 x 280 mm (l x w x h) 500 x 200 x 220 (l x w x h) NA
Outer dimensions, mm 150 x 520 mm (d x h) 117 x 110 x 547 mm (l x w x h) 610 x 515 x 495 (l x w x h) 690 x 605 x 995 (l x w x h)
Net Weight, Kg 4.80 4.80 35.7 69
Type of controls Fixed Thermostatic (50° C ~ 300° C) Digital Control Digital Control
QDO300 Drying Oven Bench Oven Flux OvenQuiver QDS5 Carry OvenSpecifications
Quiver QDS5 Carry Oven Bench OvenQDO300 Drying Oven Flux Oven
Product picture
Arc 250i
Heavy Duty Single Phase MMA Inverter
Industry
Light fabrication
Furniture & decorative products
Plant Maintenance & Repair.
Civil Construction
Designed for MMA electrodes upto 4.0mm size -
MSGP, LH, Stainless steel and Cellulosic.
Wide mains voltage tolerance - 230V +/-15%.
Full load current delivered with 60% duty cycle.
Adjustable Arc force for Superior Arc control.
Digital Display for set current reference.
Visit www.esabindia.com for more information.Arc 250i
Image 2 optional
Image 3 optional
Heavy Duty InverterArc 250i is a single phase Inverter Welding
machine designed for heavy duty applications
and is designed for continuous welding with
4.0mm welding electrodes
Specifications / Technical data
Arc 250i
Mains Supply, V/Ph, Hz 230 ± 15% / 1, 50
Input power (max) at 100% duty cycle, KVA 6
Output current range, A 30 – 250
Maximum load at 60% duty cycle, A 250
Maximum load at 100% duty cycle, A 194
Open circuit voltage, V 80
Efficiency 88
Enclosure class IP 21S
Insulation class H
Cooling Forced Air
Dimensions, l x w x h, mm (with handle) 435 x 170 x 275
Weight, Kg 10.7
Recommended dia of Electrode for welding , mm upto 4.0, occasionally 5.0
Standards of conformity EN 60974-1
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ESAB / www.esabindia.com
Regd & HO : ESAB INDIA LIMITED
13, Industrial Estate, III Main Road
Ambattur, Chennai – 600058
Email: [email protected]
Eastern Regional Office
P41 Taratala Road
Kolkata 700 088
Tel : (033) 2401 9671
Fax : (033) 2401 4427
Email : [email protected]
Western Regional Office
501/502, 5th Floor, Sagar Tech-B
Andheri Kurla Road, Saki Naka
Andheri East, Mumbai 400 072
Tel : (022) 2851 7386
Email : [email protected]
Northern Regional Office
239 – 240, DLF Tower
Shivaji Marg, near Karampura
Crossing, New Delhi 110 015
Tel : (011) 4142 7091
Email : [email protected]
Southern Regional Office
13, Industrial Estate, III Main Road,
Ambattur, Chennai – 600 058
Tel : (044) 4340 4809 / 10
Fax : (044) 4340 4811
Email : [email protected]
Central Regional Office
No. 218, Ashirvad
South Ambazari Road
Bajaj Nagar, Nagpur 440 010
Tel : (0712) 222 9547 / 48
Email : [email protected]
Ordering Information
Description Part number Description Part number
Arc 250i 4610210250 Eco Arc Helmet (83x108 mm) 0700000941
HFR Weld Cable Cu 35sq mm 4600600181 Eco Arc II Helmet (90x110mm) 0700000762
HFR Weld Cable Cu 50sq mm 4600600182 Hand Shield Armour (83x108mm) 2001001004
Holder Confort 600 2002001002 Welding Hand Gloves L 2001005001
Holder Handicool HC 600 2002001001 Welding Hand Gloves XL 2001005004
ESAB Safety Shoe, Size 8 2001006004 Welding Apron, medium 2001007005
Note: Arc 250i is delivered with 3m welding cable with electrode holder & 3m return cable with earthing clamp.
Product picture
ARC 300i
Compact Inverter for MMA Welding
Industry
Light Fabrication
Furniture & decorative products
Repair and Maintenance
Civil Construction
Inverter based for Energy Efficiency
Light weight for improved portability
Protection against Over-Temperature, Under-Voltage,
Over-Voltage, Single-Phasing.
User friendly controls – Adjustable Arc force and Hot
start
In-built Miniature Circuit Breaker – protection from
abnormal input supply
Visit www.esabindia.com for more information.
Arc 300i
Image 2 optional
Image 3 optional
Compact and Efficient
Arc 300i is an IGBT based Inverter controlled
power source designed for MMA welding. The
compact design enables easy portability with
continuous welding capabilities.
Specifications / Technical data
Arc 300i
Mains supply, V/Ph, Hz 415 ± 10% / 3, 50
Max. Input Current, A 16
Permitted load at 30% duty cycle, A 300
Permitted load at 60% duty cycle, A 250
Power factor (max) 0.90
Efficiency at maximum current, % 85
Current range, A 30 - 300
Open circuit voltage(OCV), V 74
VRD Voltage, V < 35
Dimensions l x w x h, mm 440 x 220 x 360
Weight, kg 15
Enclosure Class IP21
Cooling Forced Air
Hot Start Adjustable
Arc Force Adjustable
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ESAB / www.esabindia.com
Regd & Head Office:
ESAB India Limited,
13, Industrial Estate, III Main Road
Ambattur, Chennai – 600 058
Email: [email protected]
Ordering Information
Description Part number Description Part number
Arc 300i 4610210300 Holder Handicool HC 300 2002001008
HFR Weld Cable Cu 35 sq.mm 4600600181 Earth Clamp 300 2002002004
HFR Weld Cable Cu 50 sq.mm 4600600182 EcoArc-II Helmet (83x108 mm) 0700000986
Cable Connector 35-50 sq.mm Male 2002004001 A20 Auto-Darkening Helmet 0700000720
Note: Arc 300i is delivered with 2.5m mains cable.
Product picture
ARC 300i
Compact Inverter for MMA Welding
Industry
Light Fabrication
Furniture & decorative products
Repair and Maintenance
Civil Construction
Inverter based for Energy Efficiency
Light weight for improved portability
Protection against Over-Temperature, Under-Voltage,
Over-Voltage, Single-Phasing.
User friendly controls – Adjustable Arc force and Hot
start
In-built Miniature Circuit Breaker – protection from
abnormal input supply
Visit www.esabindia.com for more information.Arc 300i
Image 2 optional
Image 3 optional
Compact and Efficient
Arc 300i is an IGBT based Inverter controlled
power source designed for MMA welding. The
compact design enables easy portability with
continuous welding capabilities.
Specifications / Technical data
Arc 300i
Mains supply, V/Ph, Hz 415 ± 10% / 3, 50
Max. Input Current, A 16
Permitted load at 30% duty cycle, A 300
Permitted load at 60% duty cycle, A 250
Power factor (max) 0.90
Efficiency at maximum current, % 85
Current range, A 30 - 300
Open circuit voltage(OCV), V 74
VRD Voltage, V < 35
Dimensions l x w x h, mm 440 x 220 x 360
Weight, kg 15
Enclosure Class IP21
Cooling Forced Air
Hot Start Adjustable
Arc Force Adjustable
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ESAB / www.esabindia.com
Regd & Head Office:
ESAB India Limited,
13, Industrial Estate, III Main Road
Ambattur, Chennai – 600 058
Email: [email protected]
Ordering Information
Description Part number Description Part number
Arc 300i 4610210300 Holder Handicool HC 300 2002001008
HFR Weld Cable Cu 35 sq.mm 4600600181 Earth Clamp 300 2002002004
HFR Weld Cable Cu 50 sq.mm 4600600182 EcoArc-II Helmet (83x108 mm) 0700000986
Cable Connector 35-50 sq.mm Male 2002004001 A20 Auto-Darkening Helmet 0700000720
Note: Arc 300i is delivered with 2.5m mains cable, 5m remote and 2 OKC cable connectors.
Arc 400i
Compact Inverter for MMA Welding
Industry
General fabrication
Construction
Repair and Maintenance
Inverter controlled – efficient power usage
Light weight – for improved portability
Wide mains voltage tolerance – for stable welding
controls
Protection against Over-Temperature, Under-Voltage,
Over-Voltage and Single-phasing
User friendly controls – Adjustable Arc force and Hot
start
Visit www.esabindia.com for more information.Arc 400i
Image 2 optional
Image 3 optional
Compact and Efficient
Arc 400i is an IGBT based inverter controlled
power source designed for MMA welding. The
power source is designed as a compact power
source for easy portability.
Specifications / Technical data
Mains supply, V/Ph, Hz 400 ± 15% / 3, 50
Max input power, KVA 16
Permitted load at 60% duty cycle, A 400
Permitted load at 100% duty cycle, A 310
Power factor (max) 0.90
Efficiency at maximum current, % 85
Current range, A 60 - 400
No load power, W 210
Open Circuit Voltage (OCV), V 74
Reduced (VRD), V < 35
Dimensions l x w x h, mm 512 x 255 x 400
Weight, Kg 24.5
Enclosure class IP21S
Insulation class H
Cooling Forced Air
Hot Start Adjustable
Arc Force Adjustable
2017-0
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ESAB / www.esabindia.com
Regd & H. O. : ESAB INDIA LIMITED
13, Industrial Estate, III Main Road
Ambattur, Chennai – 600058
Email: [email protected]
Eastern Regional Office
P-41 Taratala Road
Kolkata 700 088
Tel : (033) 2401 9671
Email : [email protected]
Western Regional Office
501/502, 5th Floor, Sagar Tech-B
Andheri Kurla Road, Saki Naka
Andheri East, Mumbai 400 072
Tel : (022) 2851 7386
Email : [email protected]
Northern Regional Office
239 – 240, DLF Tower
Shivaji Marg, Near Karampura
Crossing, New Delhi 110 015
Tel : (011) 4142 7091
Email : [email protected]
Southern Regional Office
13, Industrial Estate, III Main Road,
Ambattur, Chennai – 600 058
Tel : (044) 4340 4809 / 10
Email : [email protected]
Central Regional Office
No. 218, Ashirvad
South Ambazari Road
Bajaj Nagar, Nagpur 440 010
Tel : (0712) 222 9547 / 48
Email : [email protected]
Ordering Information
Description Part number Description Part number
Arc 400i 4610 210 400 Eco Arc Helmet (83x108mm) 0700 000 941
Holder Confort 600 2002 001 002 Welding Hand Gloves, L 2001 005 001
Holder Handycool HC600 2002 001 001 HFR Weld Cable Cu 70sq mm 4600 600 183
Warrior Tech 9-13 Helmet 0700 000 401 HFR Weld Cable Al 70sq mm 4600 600 191
Note: Arc 400i is delivered with 3m mains cable, 2 OKC connectors and 5m remote
Product picture
ARC 630i
MMA Welding with Long Lead and Arc Gouging
Application Areas
Heavy fabrication
Construction and erection projects
Cement plants
Process plants
Repair and maintenance
Rugged and Versatile
Arc 630i is heavy duty IGBT based inverter power
source suitable for MMA welding, Air Carbon Arc
Gouging (A-CAG), Scratch TIG and designed for
24x7 usage.
Stable performance with long leads in MMA with
E6013 and E7018 electrodes
Wide operating window: 20 to 630A
Wide mains voltage tolerance: 400V -15% ... +20%
User-friendly controls: adjustable arc force & hot start
in MMA mode and process selection switch for MMA /
Scratch TIG
In-built protections – mains over/under-voltage & over-
heating
Visit www.esabindia.com for more information.
Image 3 optional
Arc 630i
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ESAB / esabindia.com
Regd & H. O. : ESAB INDIA LIMITED
13, Industrial Estate, III Main Road
Ambattur, Chennai – 600058
Email: [email protected]
Eastern Regional Office
P41 Taratala Road
Kolkata 700 088
Tel : (033) 2401 9671
Fax : (033) 2401 4427
Email : [email protected]
Western Regional Office
501/502, 5th Floor, Sagar Tech-B
Andheri Kurla Road, Saki Naka
Andheri East, Mumbai 400 072
Tel : (022) 2851 7386
Fax : (022) 2852 4974
Email : [email protected]
Northern Regional Office
239 – 240, DLF Tower
Shivaji Marg, Near Karampura
Crossing, New Delhi 110 015
Tel : (011) 4142 7091
Fax : (011) 4142 7099
Email : [email protected]
Southern Regional Office
13, Industrial Estate, III Main Road,
Ambattur, Chennai – 600 058
Tel : (044) 4295 7894 / 95
Fax : (044) 4295 7889
Email : [email protected]
Central Regional Office
No. 218, Ashirvad
South Ambazari Road
Bajaj Nagar, Nagpur 440 010
Tel : (0712) 222 9547 / 48
Fax : (0712) 222 9549
Email : [email protected]
Ordering Information
Description Part number Description Part number
Arc 630i 4610643000 Holder Handicool HC 600 2002001001
Wheel Kit (Arc 630i) 4610643001 Eco Arc Helmet (83x108 mm) 0700000941
Remote RCU-Arc 630i 5m 4610643002 Welding Hand Gloves L 2001005001
HFR Welding Cable Cu 70 sq mm 4600600163
Note : Arc 630i is delivered with 3m mains cable and 2 nos. Male OKC type quick connectors.
Specifications / Technical Data Arc 630i
Mains voltage, V/Ph, Hz 400 -15% ... +20% / 3, 50 / 60
Effective input current, A 53
Open circuit voltage, V (without VRD) 85
Open circuit voltage, V (VRD activated) < 20
Output current range, A 20 – 630
Maximum load at 60% duty cycle, A 630
Maximum load at 100% duty cycle, A 490
Power factor at full load 0.89
Efficiency (max) 85%
Dimensions, l x w x h, mm 650 x 355 x 624
Weight, Kg 59
Operating temperature, deg C -10 to +40
Application class S
Standards of conformity EN 60974-1
EN 60974-10
Auto K 400 / 600Thyristorised Power Sources for MIG / MAG Welding
®
Auto K 400 / 600 is one of the proven equipments for semi-automatic and mechanized welding applications on account of its excellent arc stability and smooth welding. Servo wire feeder with remote pendant and PSF range of torches enhances the performance.
MIG Torches
PSF range of proven torches.
Available in 3 or 4.5m lengths.
Ergonomically designed.
Light weight, durable and long life.
Specially engineered torch and components for outstanding welding performance and longer operational life
Salient FeaturesDigital V/A Meters.
Fully thyristorised hex phase control.
Stick out control.
Crater control.
Fresh Tip Treatment (FTT) eliminates globule formation at the wire tip during weld stop.
Quick Arc Start.
Gas pre-flow setting.
Choice of CO2 or Argon Mix.
Self Hold ON function.
Servo feeder with quick changeover mechanism.
4 roll drive option.
Suitable for solid and flux cored wires.
Separable remote control.• Digital VA Meter• Self Hold ON/OFF• Crater Control• CO2, Argon Mixand many more . . .
Built in wire straightener
DC
50Hz
415 V
CV
3PHASE
INPUT
OUTPUT PROCESS
www.esabindia.com
ESAB INDIA LIMITEDRegistered and Head Office: Plot No. 13, 3rd Main Road, Industrial Estate, Ambattur, Chennai - 600058. Tel : 044-42281100 Fax : 044-42281107Equipment Factories: Taratala, Kolkata and Irungattukottai, ChennaiDivisional Sales: Email: [email protected]
Eastern Regional OfficeP41 Taratala RoadKolkata 700088Tel: (033) 2401 9671Fax: (033) 2401 4427Email: [email protected]
Northern Regional Office71/1 Najafgarh RoadNew Delhi 110015Tel : (011) 4142 7091Fax : (011) 4142 7099Email: [email protected]
Southern Regional OfficeKaramuttu Centre, 6th FloorNew No. 634, Anna SalaiNandanam, Chennai 60035Tel : (044) 4204 0294 / 95Fax: (044) 4204 0289Email: [email protected]
Western Regional Office501/502, 5th Floor, Sagar Tech-BAndheri Kurla Road, Saki NakaAndheri East, Mumbai 400072Tel: (022) 2851 7386Fax: (022) 2852 4974Email: [email protected]
Central Regional OfficeNo. 218, Ashirvad,South Ambazari RoadBajaj Nagar, Nagpur 440010Tel: (0712) 222 9547 / 48Fax: (0712) 222 9549Email: [email protected]
®
TECHNICAL DATA
POWER SOURCE AUTO K 400 AUTO K 600
Mains supply, Ph x V, Hz 3 x 415, 50 3 x 415, 50 Open circuit voltage, V DC (Max) 55 68 Welding current range, A 60 – 400 60 – 600 Welding current at 60% duty cycle, A 400 600 Welding current at 100% duty cycle, A 310 470 Type of Welding Voltage/Current Regulator YES YES Insulation class H H Type of cooling Forced Air Forced Air Dimensions, l x w x h, mm 675 x 350 x 690 675 x 455 x 850 Weight, Kg 122 160
WIRE FEEDER SERVO-I SERVO-II
Drive system DC motor DC motor Speed control Stepless Stepless Feed mechanism 2 Roll (optional 4 roll) quick changeover type Wire feed speed, m/min 1 – 16 1 –16 Wire diameter, mm 0.8 – 1.2 0.8 – 1.6 Wire type MS / Al / FC MS / Al / FC Weight, Kg 7 9
ORDERING INFORMATION AUTO K 400 SERVO – I
AUTO K 600 SERVO – II
Power Source 4650685000 4650684000 Wire Feeder, 5m, 2-Roll 4650687010 4650687610 Wire Feeder, 5m, 4-Roll 4650687000 4650687600 MIG Torch, PSF 405 3m 4650692920 -- MIG Torch, PSF 405 4.5m 4650692921 -- MIG Torch, PSF 505 3m -- 4650692922 MIG Torch, PSF 505 4.5m -- 4650692923 Regulator Dura CO2 4650193002 4650193002 Regulator ICO 32B 4330193100 4330193100 CO2 Heater 110V 1651689045 1651689045 Regulator Dura Argon 4650193001 4650193001 Regulator IAR 52B 4330196320 4330196320
Servo – I has 0.8 / 1.2 mm and Servo – II has 1.2 / 1.6 mm rollers along with 5mtr interconnection as standard, other lengths o interconnection optional.
f
Always insist on genuine accessories and parts for best performaAlways insist on genuine accessories and parts for best performancence Dependable Service
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BRONZOID 1Excellent welding of copper alloysBronzoid 1 is an electrode that provides an alloy suit-able for welding brass, bronze, deoxidized copper, cast iron, steels and dissimilar metals.It has easy slag detachability and produces homoge-neous and sound weld metal free from porosity and cracks. Excellent colour match on bronze.ALLOY BASE: Cu, Sn, PSPECIAL FEATURES� Smooth and stable arc with almost no spatter loss.� The deposit can be machined to a smooth � nish with
low coef� cient of friction.� Resistance to marine and steam corrosion.
APPLICATIONSWelding and surfacing of copper brass and bronze, cracked engine jackets, cylinder heads, electrical � t-tings, propeller blades, pump parts, bearing bushing, shaft, castings, stampings and valves. Filling cavities in copper alloy castings, joining copper and bronze to cast iron overlays and steel.PROPERTIESUTS : 28-36 kglmm2
Elongation : 18-26%
CURRENT RANGE : ( DC+) Size Length Current Range (mm) (mm) (Amp)
3.15 450 60-120 4.00 450 90-170 5.00 450 125-230
Page No 3
• Heavy Duty Inverter (IGBT) for MIG/MAG welding
• Rugged and Reliable Design
• Suitable for 0.8–1.6 (MS/SS),1.2–1.6 mm (Al/FC) wire
Parameter BM 400i BM 500i
Mains supply, V/Ph, Hz 400±15% / 3, 50
Output current range, A 50 – 400 50 – 500
Open circuit voltage, V 70
Permitted load at 60% duty cycle, A 400 500
Permitted load at 100% duty cycle, A 310 387
Parameter Buddy Feed 402
Wire feed speed, m/min 1.5 – 20
Wire diameter MS/ (Al/FC), mm 0.8 – 1.6 / (1.2 – 1.6)
Robust and Powerful
Esab India Limited – Marketing
Buddy Mig 400i & 500i V1, 2017-04-25
• Handles long interconnection lengths up to 25m
• Sustenance to wide mains voltage fluctuations
• Buddy Mig 400i / 500i supports Heavy duty GMAW applications
• Buddy Feed 402 delivers smooth wire feeding with large feed
rolls powered by heavy duty drive system
Page No 4
Parameter BM 400i BM 500i
Output range, A 50 – 400 50 – 500
Parameter Buddy Feed 402
Wire diameter MS/ (Al/FC), mm 0.8 – 1.6 / (1.2 – 1.6)
Interconnection length, m 5 / 10 /15 / 25
Connection type EURO
MIG / MAG Welding
• Supports 0.8–1.6 (MS/SS),1.2–1.6 mm (Al/FC) wire
• Wide Current range for welding in thin as well as thick plates
• Stepless inductance control for stable arc with minimum spatter
Esab India Limited – Marketing
Buddy Mig 400i & 500i V1, 2017-04-25
• Power source constructed and tested as per EN 60974 -1, -10 (EMC)
Page No 5
• OKC connectors, no live parts exposed and quick polarity change.
• Class ‘S’ – designed to operate in areas with high electrical hazard.
Parameter BM 400i / 500i
Mains supply, V/Ph, Hz 400±15% / 3, 50
Power source cooling Forced Air
Digital Display Voltage / Current
Operating temperature, Deg C -10 to +40
Application class S
Standards IEC 60974 -1 / -10
Safety and Reliability
• In-built protections against over heating and over/under voltage
• Wide tolerance of ±15% to the mains voltage.
Esab India Limited – Marketing
Buddy Mig 400i & 500i V1, 2017-04-25
• High visibility digital displays for Voltage and Current
• 2/4 stroke selection on machine
• Gas check / weld mode selection on machine
• Wire inching facility on wire feeder
• Preset creep start, pre-flow & post-flow for user convenience
• Crater Voltage & Current control
Page No 6
• Remote mounted on wire feeder.
• Welding voltage and wire feed speed adjustable on remote
• Stepless inductance control for better arc performance
User Friendly Controls
Esab India Limited – Marketing
Buddy Mig 400i & 500i V1, 2017-04-25
• Compact and efficient design
• Approx. 70% lighter than conventional machines
• High power factor 0.93, lower input kVA
• Efficiency one of the highest in its class.
Page No 7
Parameter BM 400i BM 500i
Power factor (max) 0.93
Efficiency (max) 85%
Dimensions, lxwxh, mm 590 x 295 x 525 610 x 335 x 640
Weight, kg 36 56
Energy Efficient
Esab India Limited – Marketing
Buddy Mig 400i & 500i V1, 2017-04-25
Page No 8
Parameter BM 400i BM 500i
Mains supply, V/Ph, Hz 400±15% / 3, 50
Effective input current, A 19 29
Output range, A 50 – 400 50 – 500
Output range, V 16.5 – 34 16.5 – 39
Open circuit voltage, V 65 70
Permitted load at 60% duty cycle, A 400 500
Permitted load at 100% duty cycle, A 310 387
Power factor (max) 0.93
Efficiency (max) 85%
Dimensions, lxwxh, mm 590 x 295 x 525 610 x 335 x 640
Weight, kg 36 56
Power source cooling Forced Air
Digital Display Voltage / Current
Operating temperature, Deg C -10 to +40
Application class S
Standards IEC 60974 -1 / -10
Parameter Buddy Feed
402
Wire feed speed, m/min 1.5 – 20
Wire dia MS/SS / (Al/FC), mm 0.8–1.6 / (1.2–1.6)
Dimensions, l x w x h, mm 460 x 200 x 280
Weight, Kg 9
Interconnection length, m 5 / 10 / 15 / 25
Connection type EURO
Technical Specifications
Esab India Limited – Marketing
Buddy Mig 400i & 500i V1, 2017-04-25
Page No 9
Buddy Mig 400i & 500i
• General Fabrication
• Construction
• Railways
• Shipbuilding
Best Suited Application Areas
Esab India Limited – Marketing
Buddy Mig 400i & 500i V1, 2017-04-25
Product picture
BUDDY TIG 200HF
Portable solution for light duty TIG application
Industry
Compact & Light weight – for Portability
Flexibility - HF TIG, Lift TIG & MMA
Smooth Weld Finish - Down slope control in 2T
& 4T modes
Pre-set gas Pre flow and Post flow – enhanced
weld quality
User Friendly Panel – Push buttons and large
control knobs
Flexible head Tig torch with current setting knob
Visit www.esabindia.com for more information.
Buddy TIG 200HF
Image 2 optional
Image 3 optional
Compact and Durable
Buddy TIG 200HF is an IGBT based compact
& light weight inverter welding power source
with in-built HF unit. Its unique design brings
extreme portability for light duty TIG, especially
for stainless steel.
Light Fabrication
Furniture & Decorative products
Refrigeration and air-conditioning
Repair and maintenance
Specifications / Technical data
Buddy TIG 200HF
Mains supply, V / Ph, Hz 240 ± 10% / 1, 50/60
Maximum input current, A 33.9
Current range: TIG, A 10 - 200
Current range: MMA, A 10 - 180
Permitted load at 30% duty cycle (TIG), A 200
Permitted load at 60% duty cycle (TIG), A 155
Open circuit voltage(OCV), V 75
Dimensions l x w x h, mm 420 x 145 x 245
Weight, kg 8.2
Enclosure class IP21S
Standards IEC 60974-1
2018-
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ESAB / www.esabindia.com
Regd & H. O. : ESAB India Limited
13, Industrial Estate, III Main Road
Ambattur, Chennai – 600 058
Email: [email protected]
Ordering Information
Description Part number Description Part number
Buddy TIG 200HF 4640 220 200 TIG Professional Gloves 2001 005 003
IAR 52B Argon Regulator 4330 196 320 Eco Arc II Helmet (83x108) 0700 000 986
TIG Hand Gloves 2001 005 010 A20 Auto-Darkening Helmet 0700 000 720
Note: Buddy TIG 200HF is delivered with 3m mains cable, 4m Tig torch, 4m welding cable with electrode holder, 4m earth
cable with earth clamp and start-up accessories kit (nozzle, collet, collet body, tungsten rod)
Product picture
Buddy™ TIG 400i
Robust Inverter for TIG and MMA welding
Industry
Shipbuilding.
General fabrication.
Pipe welding.
Wide mains voltage tolerance - 400V +/-15%.
Energy savings with low input current and high power
factor.
Suitable for all types of MMA electrodes (MSGP, LH
and Cellulosic) with hot start, arc force & VRD.
High Safety Standards with application class S rating
for operating in conditions with high electrical hazards.
Visit www.esabindia.com for more information.
Buddy™ Tig 400i
Image 2 optional
Image 3 optional
TIG welding
Rugged and Efficient
Buddy™ Tig 400i is an IGBT based inverter
controlled power source meant for HF TIG and
MMA welding in compliance with International
Standards.
Specifications / Technical data
Mains supply, V/Ph, Hz 400 ± 15% / 3, 50
Effective input current, A 17
Permitted load at 40% duty cycle, A 400
Permitted load at 60% duty cycle, A 310
Permitted load at 100% duty cycle, A 250
Power factor at maximum current 0.90
Efficiency at maximum current, % 85
Current range: HF TIG/ MMA, A 5- 400/ 20- 400
Open circuit voltage(OCV), V 80
Reduced OCV (VRD), V <15
Dimensions l x w x h, mm 540 x 280 x 510
Weight, kg 32.5
Operating temperature, degree C -10 to 40
Enclosure class IP21
Application class S
Standards IEC 60974- 1, IEC 60974- 10
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ESAB / esabindia.com
Regd & H. O. : ESAB INDIA LIMITED
13, Industrial Estate, III Main Road
Ambattur, Chennai – 600058
Email: [email protected]
Eastern Regional Office
P41 Taratala Road
Kolkata 700 088
Tel : (033) 2401 9671
Fax : (033) 2401 4427
Email : [email protected]
Western Regional Office
501/502, 5th Floor, Sagar Tech-B
Andheri Kurla Road, Saki Naka
Andheri East, Mumbai 400 072
Tel : (022) 2851 7386
Fax : (022) 2852 4974
Email : [email protected]
Northern Regional Office
239 – 240, DLF Tower
Shivaji Marg, Near Karampura
Crossing, New Delhi 110 015
Tel : (011) 4142 7091
Fax : (011) 4142 7099
Email : [email protected]
Southern Regional Office
13, Industrial Estate, III Main Road,
Ambattur, Chennai – 600 058
Tel : (044) 4340 4809 / 10
Fax : (044) 4340 4811
Email : [email protected]
Central Regional Office
No. 218, Ashirvad
South Ambazari Road
Bajaj Nagar, Nagpur 440 010
Tel : (0712) 222 9547 / 48
Fax : (0712) 222 9549
Email : [email protected]
Ordering Information
Description Part number Description Part number
Buddy™ Tig 400i 0700302000 TXH™ 401w 8M OKC 50 0700300567
TXH™ 201 4M OKC 50 0700300552 TXH™ 401w HD 4M OKC 50 0700300566
TXH™ 201 8M OKC 50 0700300555 COOLING UNIT, OCE 2H 0414191881
TXH™ 401w 4M OKC 50 0700300565 DURA ARGON 4330196510
Note: Buddy™ Tig 400i is delivered with 3m mains cable, 3m work cable with clamp, 3m gas hose with 2 hose camps.
Applications
Heavy Duty Column & BoomFor heavy duty production
The booms are also very mobile, so that they can be placed in position easily and quickly. Their combined movements – Swivelling, vertical adjustment and boom traverse enables welding heads to be operated on an endless variety of work pieces speeding up welding and increasing reliability of the welds by automatic work.
ESAB Column and Booms will give years of reliable service They are precision-built with great rigidity and very little deflection enables to be used in automatic welding as and when required, with minimum effort. They will take any kind of automatic welding head and specially suitable for the ESAB range of automatic head, which feature they same qualities of reliability and performance.
Welding Head:The column and boom can be supplied with facilities designated to accept any type of welding head, ie. Submerged Arc with single wire, Tandem welding system, Gas Shielded Metal Arc and Flux cored Arc welding.
Electrical Controls:The base of the column is fitted with an isolator to which the three phase supply is connected, making the machine ready to run. All wiring is neatly harnessed on the column, leaving only one flexible conduit to move with boom traverse. Push button control at the base of the column operates raising and lowering movements of the boom and a remote control is also provided. This can be mounted at the tip of the boom, near the welding head controls or can be left on a trailing cable at the any convenient place. It operates forward, stop, reverse motions and variable speed control, and also provides up or down inching of the boom. Variable speed is obtained from AC supply which energises the DC motor through a thyristorised speed control rectifier. Depending on the customer specific requirements, AC variable speed drive is also provided.
Boom ElevationBoom raise / lower is by constant speed AC motor with electromagnetic brake driving a set of worm reduction gear boxes which in turn drive chain sprockets. Two chains connect the apron, the weight of which is counter balanced by a weight inside the column. Limit switches prevent overrun at the upper and lower limits of travel.
ESAB Welding Column and boom are so versatile they can open up many opportunities for automatic welding on large or medium sized work pieces which were previously considered only possible to weld manually
ColumnHeavy box section and machined guide-ways for the apron guide rollers. Types B and C have the column mounted on a slewing ring.
Safety:The double chains are supplemented by a lug and latch system to give positive stop against fall of boom
Boom:Steel Box section with additional steel bars machined to form runways for the apron guide rollers. A machined rack bar is fitted to the side to provide the drive motion.
Base:A - Static (Fixed) for floor mounting without swivelling columnB - Static (Fixed) for floor mounting with swivelling columnC - Motorised traversing base with swivelling column – (manual)D - Motorised traversing base with swivelling column – (motorised)
Boom Drive:Rack and pinion through a DC motor and double reduction gear box, with a step-less variable speed range from 10 cm to 100 cm/min. The motor is controlled by thyristorised converter for step-less speed control and limit switches at either end of the boom to prevent over run.
Apron:Steel Fabrication carrying roller clusters for free movement, positive support and accurate alignment of boom to column
Power Traversing trolley (Type C & D)DC motor driving through worm reduction gearing provides four-wheeled/two wheeled drive to the traversing base (trolley). The trolley is a fabricated steel structure with wheel.
Motorised rotation: (Type D)Through a AC motor through gear reduction chain provides rotation along the column axis. This facilitates the boom positioning to other welding stations, while operator can continue to remain sited at the operator chain, at the boom end.
• Heavy duty general fabrication • Wind Tower • Shell fabrication• Pipe Welding
Accessories shown in above picture are not a part of standard supply
Technical data
ESAB INDIA LIMITED – Equipment DivisionP-41, Taratalla Road, Kolkata – 700088, West Bengal (India)Ph# +91 33 2401 4517 (5 Lines) Fax +91 33 2 401 1880 / 4427Email: [email protected]
Registered Office: Plot No: 13, 3rd Main Road. AmbatturIndustrial Estate, Ambattur, Chennai – 600 058, India
Website: www.esabindia.com
Quality accessories for the quality welderESAB offers a wide range of accessories. The complete range, along with product information, is available at our local web-sites, look at www.esab.com or contact your local ESAB dealer.
Unrivalled service and supportOur commitment and ability to deliver the expected service and support starts immediately after the order is confirmed. We endeavour to offer our customers an After Sales service, which is second to non. A strong and skilful service organisation is prepared to offer service and maintenance, calibration, validation and upgrading of equipment and software.
The service organisation will offer standardised solutions for the reconditioning or modification of existing products.
Spare and wear parts are manufactured according to ESAB’s quality plan. Exchange Printed Circuit Board (PCB), exchange modules and components are available for all our products in order to reduce downtime to an absolute minimum. ESAB is continuously upgrading authorised service partners for local service support. Customers who have their own service and maintenance personnel will always be offered a service-training package as part of a total ESAB offering. However, product and process training for end-users will form an additional part of the ESAB offering. Always ask your ESAB sales representative or distributor for a complete ESAB solution.
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Standard Supply Voltages:415 ± 10%, 3 ph, 50 Hz, 4 wire, AC Supply, Input current 15A
There are that many alternatives and options available to choose among in order to compose your welding station as per your individual need. To facilitate this composition we have modules available to create a configured solution according to your need.
Make a choice of:Tacho controls: Rail carriage, boom and wire feedJoint tracking's: PAK or GMDWelding heads: A2S, A6S, A6S Tandem, twin or single, SAW or GMAWPower sources: LAF 635, TAF 800, LAF 1000, LAF/TAF 1250, LAF 1600, CPRA 1200 (S)Platforms: Single, double and operator platformWire equipments: 1-2x30 kg front mounted or 1-4x30kg or 1-4x100kg rear mountedFlux handlings: OPC Super, FFRS Super, FFRS 1200 or FFRS 3000E Air dryer CRE, TPC 75 with or without heaters and level indicator, TedakfilterCamera systems: SAW or GMAW
Technical data, Column
Effective working range (m) 3x3 4x4 5x5 6x6Boom height A (max mm) 4070 5070 6070 7070using movable carriage (min mm) 930 930 930 930Boom height B (max mm) 3955 4855 5955 6955using stationary stand (min mm) 815 815 815 815Boom height C (max mm) 3750 4750 5750 6750using stationary foot plate (min mm) 610 610 610 610Total height Dusing movable carriage (m) 5170 6170 7170 8170Total height Eusing a stand (m) 5055 6055 7055 8055Total height Fusing stationary foot plate (m) 4850 5850 6850 7850Lifting speed (m/min) 0.7 0.7 0.7 0.7Total load on columnplatform (max kg) 600 600 600 600
Technical data, Boom
Extension G (max mm) 3580 4580 5580 6580(min mm) 540 540 540 540
Permissible loads-total (max kg) 300 220 150 150-one end (max kg) 240 150 75 75Cross-sectional diameter H (mm) 325 325 325 325Welding speed (m/min) 0.1-2.0 0.1-2.0 0.1-2.0 0.1-2.0Transport speed (m/min) 2.0 2.0 2.0 2.0
Technical data, carriage
Track width L, inside to inside (m) 1830mWidth x length (m) 2060x2330mHeight I (mm) 365Welding speed (m/min) 0.1-2.0 (on request)Transport speed (m/min) 2.0 (standard)
Page No 3
Rugged and Reliable
• Rugged
• Heavy Duty – 1250A / 100%
• Wire diameter – 2.0 to 6.0mm
• Compact
• Volume / Floor Space – 60% lower than conventional
• Weight – 70% lower than conventional
Parameter CPRA 1250i
Output current at 100% duty cycle, A 1250
Output current range 60 – 1250
Dimensions, lxwxh, mm 840 x 380 x 900
Weight, Kg 115
Parameter SAW Tractor CPRA
Wire (single) diameter range, mm 2.0 – 6.0SAW Tractor CPRA
CPRA 1250i
ESAB India Limited - Marketing,
CPRA 1250i + SAW Tractor CPRA, V0 2016-07-20
Page No 4
Flexibility
• Multi-process Equipment
• Submerged Arc Welding (SAW)
• Manual Metal Arc Welding (MMAW)
• Air Arc Gouging (AAG)
• Wide mains voltage band – 415V +/- 15%
Parameter CPRA 1250i
Process suitability SAW, MMAW, AAG
Mains supply, V/Ph, Hz 415 ± 15% / 3, 50/60
Output current at 100% duty cycle, A 1250
Output current range 60 – 1250
SAW Tractor CPRA
CPRA 1250i
ESAB India Limited - Marketing,
CPRA 1250i + SAW Tractor CPRA, V0 2016-07-20
Page No 5
SAW Applications
• Designed for wide range of applications
• IGBT based Inverter – excellent welding output
• Solid and Cored wires - 2.0 to 6.0mm diameter
• 4-Roll Drive – smooth and reliable wire feeding
• Tractor mounted welding head (standard)
• Boom mounted welding head (optional)
SAW Tractor CPRA
CPRA 1250i
ESAB India Limited - Marketing,
CPRA 1250i + SAW Tractor CPRA, V0 2016-07-20
Page No 6
Controls and Display
CPRA 1250i
• Digital display
• Voltage
• Current
• Welding process selection switch
• Fault indication
• Under-voltage
• Over-heating
• Adjustable controls
• Current
• Arc force
• Ignition current (hot start)
ESAB India Limited - Marketing,
CPRA 1250i + SAW Tractor CPRA, V0 2016-07-20
Page No 7
Controls and Display
SAW Tractor CPRA
• Power ON/OFF switch
• Digital display
• Voltage
• Current
• Trolley speed
• Push buttons
• Welding Start
• Welding Stop
• Stepless controls
• Welding voltage
• Welding current
• Trolley speed
• Selector switch
• Welding wire Forward / Back
• Operating mode - Welding / Testing
• Trolley direction – Forward / Reverse
• Characteristics – CV / CC
ESAB India Limited - Marketing,
CPRA 1250i + SAW Tractor CPRA, V0 2016-07-20
Page No 8
Safety and Reliability
• Wide mains voltage tolerance: 415V +/- 15%
• In-built protection
• Over-heating
• Over-current
• Under-voltage
• Insulation class H - longer operational life
• 4-Roll drive – smooth and reliable wire feeding
SAW Tractor CPRA
CPRA 1250i
ESAB India Limited - Marketing,
CPRA 1250i + SAW Tractor CPRA, V0 2016-07-20
Page No 9
Parameter CPRA 1250i
Process suitability SAW, MMAW, AAG
Mains supply, V/Ph, Hz 415 ± 15% / 3, 50/60
Input power, KVA (max) 71.9
Open Circuit Voltage (OCV), V 84
Output current at 100% duty cycle, A 1250
Output current range 60 – 1250
Dimensions, lxwxh, mm 840 x 380 x 900
Weight, Kg 115
Enclosure class IP21S
Insulation class H
Technical Specifications
CPRA 1250i
CPRA 1250i
ESAB India Limited - Marketing,
CPRA 1250i + SAW Tractor CPRA, V0 2016-07-20
Parameter SAW Tractor CPRA
Welding head Tractor Mounted (Standard)
Boom Mounted (Optional)
Wire (single) diameter range, mm 2.0 – 6.0
Welding speed (trolley), m/min 0.1 – 2.2
Wire feed speed, m/min 0.2 – 2.5
Height of cross beam, mm (adjustable) 100
Distance of tractor head, mm (adjustable) 100 x 100 x 70 (longitudinal,
transverse, front and rear)
Rotation angle of cross-beam around
vertical, deg
± 90
Tractor head inclination, deg ± 45
Torch inclination, deg ± 45
Flux container volume, ltr 6
Wire reel capacity, Kg 30
Dimensions, lxwxh, mm 1020 x 480 x 740
Weight (without wire spool), Kg 65
Page No 10
Technical Specifications
SAW Tractor CPRA
SAW Tractor CPRA
ESAB India Limited - Marketing,
CPRA 1250i + SAW Tractor CPRA, V0 2016-07-20
Page No 11
Features and Benefits
Features Benefits
CompactVolume – 60% & Weight – 70% lower
than conventional
Multi-process – CC/CV SAW, MMAW & Air Arc Gouging (AAG)
Duty cycle – 1250A / 100%Suitable for 24 x 7 usage
4-Roll DriveSmooth and reliable wire feeding
Arc force (adjustable) Control of spatter and penetration
Hot start (adjustable) Smooth arc striking in MMAW
Mains voltage – 415V ± 15% Wide mains supply operating window
Insulation class H (upto 1800 C) Improved operational life SAW Tractor CPRA
CPRA 1250i
ESAB India Limited - Marketing,
CPRA 1250i + SAW Tractor CPRA, V0 2016-07-20
Page No 12
Best Suited Application Areas
CPRA 1250i + SAW Tractor CPRA
• Heavy fabrication
• Construction and projects
• Repair and maintenance
SAW Tractor CPRA
CPRA 1250i
ESAB India Limited - Marketing,
CPRA 1250i + SAW Tractor CPRA, V0 2016-07-20
Weld
ing
Co
nsu
mab
les
ESAB 28
A rutile coated radiography quality electrode for
MMAW
Classification AWS A5.1 : E 6013
IS 814 : ER 4212X
DESCRIPTION
ESAB 28 is a medium heavy rutile coated mild steel
electrode designed for welding of unalloyed structural
steels in all positions. The electrode gives smooth radio-
graphic quality weld with low spatter and smoke. Bead
shape is uniform and finely rippled and slag is self re-
moval type.
APPROVALS
ABS Gr.2, BIS, BV Gr.2, CIB, DNV Gr.2, TElL, IRS Gr.2,
LRS Gr.2, MMD, NPC, PDIL.
WELDING CURRENT: DC (+), AC 50V
TYPICAL APPLICATIONS
It is recommended for welding structures of varying
thickness of MS plates in different type of joints and
welding ordinary grade ship steel as well as structural
steel of similar strength and composition. Suitable for
welding of pipes, bridges, boilers and pressure vessels
storage tanks, etc.
TYPICAL ALL WELDMETAL PROPERTIES
Chemical Mechanical Properties
Composition (%)
C 0.08 YS 430 N/mm2
Si 0.24 UTS 500 N/mm2
P 0.02 EL 26%
Mn 0.45 Impact (CVN) at 0oC 90J
S 0.02
CURRENT RANGE & PACKING DATA
PACKING: Electrodes are packed in cartons and four of
these cartons are shrink wrapped in a cardboard box.
Size Length Current Range No. of Electrodes in a
(mm) (mm) (Amps) Carton Cardboard box
2.50 350 60-85 190 760
3.15 350 85-120 120 480
3.15 450 85-120 120 480
4.00 350 120-175 75 300
4.00 450 120-160 75 300
5.00 450 160-240 50 200
A10™
Light weight automatic welding helmet
Extremely light in weight, but strong in
performance. The A10 helmet offers premium
reliability at an affordable price. The A10 uses a
high performing ADF with exceptional optical
class.
They can be used for most arc welding
processes, such as stick (MMA) and MIG/MAG
Streamlined light weight shell – total weight 450g
90 x 35mm 1/1/1/2 – Fixed shade 11 ADF
Lightweight comfort headgear
Dioptre lens options
Visit esab.com for more information.
Application Range
Stick Welding (SMAW);
MIG/MAG/CO2; MIG/MAG Pulse;
Air Carbon Arc Cutting (CAC-A); Oxyfuel Gas
Welding
Specifications
Cartridge Dimensions 110 x 90 mm
Viewing Area 90 x 35mm
Lens Shade DIN 11
Power Supply Solar cells assist, Lithium Batteries
Sensors 2
Switch Time Light - Dark: 0.1 ms / Dark - Light: 0.1 – 0.8 sec
Classification 1/1/1/2
Standards DIN plus, CE, EN175, EN 379, EN166,
ANSI Z87.1, CSA Z94.3, AS/NZS 1338.1
Ordering Information
ESAB A10 0700 000 710
Wear and Spare Parts
Headgear 0700 000 731
Sweatband 0700 000 722
Inside Cover Lens 0700 000 711
Front Cover Lens 0700 000 724
1.
2.
4.
3.
ESAB / www.esabindia.com
Regd & HO : ESAB INDIA LIMITED
13, Industrial Estate, III Main Road
Ambattur, Chennai – 600058
Email: [email protected]
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Product picture
ESAB Ar-CO2
Flowmeter
Heavy Duty Flowmeters for MIG & TIG applications
Heavy Duty Design with Brass body
Unbreakable Polycarbonate tube
Corrosion resistant SS316 float
SS wire mesh Filter to arrest impurities
Fine control with micro-metric spindle
Operating range -40 to +60 0C
Visit www.esabindia.com for more information.
ESAB Ar-CO2 Flowmeter
Image 2 optional
Image 3 optional
Durability and Precision
ESAB Ar-CO2 Flowmeters have a heavy duty
design suited for industrial applications of MIG
& TIIG welding with 60psig inlet pressure . Its
back-pressure compensation mechanism
ensures accurate readings at all times with Ar,
CO2 as well as Ar-CO2 mixtures.
Specifications / Technical data and Ordering Information
Part Number Model Flow Rate(LPM) Inlet Connection Outlet Connection
4340 173 001 Flow Meter Ar/Co2-40lpm 4-40 3/8 BSP RH F 3/8 BSP RH M
ESAB / www.esabindia.com
Regd & H. O. : ESAB India Limited
13, Industrial Estate, III Main Road
Ambattur, Chennai – 600 058
Email: [email protected]
2018-
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AB
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Flashback Arrestors
Model FT
XA00158320
The ESAB cylindrical flashback arrestors, are of advanced
design giving a higher flow rate. The FTH model is designed
to be connected to the torch, this model is equipped with a
large cylindrical flame arresting element, and an automatic
reset non-return valve.
Safety elements
• Gas non-return valve NV
• Flame arrestor FA
Certification:
Flow rates:
pv = Primary pressure
ph = Secondary pressure
p = Primary pressure minus Secondary pressure
Conversion Factors:
0.1 MPa = 1 bar = 100 kpa = 14,504 psi 1 m3/h = 35.31 cu ft
QG = flow/gas type, F = conversion factor, QD = flow/air
QD 6,4
QG = QD x F
QG ► A = 6,4 x 1,2 = 7,68m³/h C2H2
Example:
A H P M M O
QG C2H2 H2 C3H8 CH4+C CH4 O2
F 1,2 2,5 0,90 1,25 1,4 0,95
Inlet pressure
Flo
w in N
m³/
h
Safety Device according to EN730-1, ISO5175, AS4603
Ordering information
Technical data
XA
001583
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Gas types Acetylene (A) Hydrogen (H)
Industrial Gas (C)
Ethylene (E)
Natural Gas (M)
Compressed Air (D)
(Methane)
Propane (P)
Compressed Air (D)
Oxygen (O)
Working Pressure 0.15 MPa
1.5 bar
0.35 MPa
3.5 bar
0.50 MPa
5.0 bar
2.0 MPa
15 bar
Threads
EN 560
ISO 3253
G 1/4 LH
G 3/8 LH
G 1/4 LH
G 3/8 LH
G 1/4 LH
G 3/8 LH
G 1/4 LH
G 3/8 LH
Measure and weight Diameter:
19.50mm
Length:
55.00mm
Weight:
70.00g
Welding
up to 30mm
Cutting
up to 200mm
Heating
up to 30mm
Thread
G 3/8 RH
G 3/8 LH
G 1/4 LH
G 1/4 RH
Gas Type
Oxygen
Fuel
Fuel
Oxygen
Part No
0700016556
0700016557
0700016739
0700016740
All fuel gas models are suitable for
the following gas service
Acetylene (A)
Propane (P)
Ethylene (E)
Hydrogen (H)
Methane (M)
Town Gas (C)
Applications
Quality accessories for the quality welder ESAB offers a wide range of accessories. The complete range,
along with product information, is available at our local web-sites,
look at www.esab.com or contact your local ESAB dealer.
Unrivalled service and support
Our commitment and ability to deliver the expected service and
support starts immediately after the order is confirmed. We
endeavour to offer our customers an After Sales service, which
is second to none. A strong and skilful service organisation is
prepared to offer service and maintenance, calibration,
validation and upgrading of equipment and software.
The service organisation will offer standardised solutions for
the reconditioning or modification of existing products.
Spare and wear parts are manufactured according to ESAB’s
quality plan. Exchange Printed Circuit Board (PCB), exchange
modules and components are available for all our products in
order to reduce downtime to an absolute minimum. ESAB is
continuously upgrading authorised service partners for local
service support. Customers who have their own service and
maintenance personnel will always be offered a service-training
package as part of a total ESAB offering. However, product
and process training for end-users will form an additional part
of the ESAB offering. Always ask your ESAB sales
representative or distributor for a complete ESAB solution.
Maintenance
The safety devices have to be tested by a qualified and
authorized person at regular intervals according to country
specific regulations. They are required to be tested for leak
tightness, non-return and flow cut-off valve function.
ESAB
Hanover House, Queensgate, Britannia Road,
Waltham Cross, Herts. EN8 7TF. UK.
Phone: +44 (0) 1992 760698
Fax: +44 (0) 1992 719191
Email: [email protected]
Website: www.esab.co.uk
Follow ESAB UK on Facebook
Maintenance
In accordance with the requirements of the British Compressed
Gases Association Code of Practice 7 – Flashback arrestors
should have all threads examined for damage or contaminants
as well as the joints being tested at working pressure for leak
tightness. They should also be tested annually to ensure they
are still operating as designed by checking for leak tightness,
non return and flow cut off function. Code of Practice 7
“Guidance on Maintenance” recommends that Flashback
Arrestors are replaced after 5 years in service.
2017-0
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Eastern Regional Office
P41 Taratala Road
Kolkata 700 088
Tel : (033) 2401 9671
Fax : (033) 2401 4427
Email : [email protected]
Western Regional Office
501/502, 5th Floor, Sagar Tech-B
Andheri Kurla Road, Saki Naka
Andheri East, Mumbai 400 072
Tel : (022) 2851 7386
Fax : (022) 2852 4974
Email : [email protected]
Northern Regional Office
239 – 240, DLF Tower
Shivaji Marg, Near Karampura
Crossing, New Delhi 110 015
Tel : (011) 4142 7091
Fax : (011) 4142 7099
Email : [email protected]
Southern Regional Office
13, Industrial Estate, III Main Road,
Ambattur, Chennai – 600 058
Tel : (044) 4295 7894 / 95
Fax : (044) 4295 7889
Email : [email protected]
Central Regional Office
No. 218, Ashirvad
South Ambazari Road
Bajaj Nagar, Nagpur 440 010
Tel : (0712) 222 9547 / 48
Fax : (0712) 222 9549
Email : [email protected]
ESAB / www.esabindia.com
Regd. & HO: ESAB INDIA LIMITED
13, Industrial Estate, III Main Road
Ambattur, Chennai – 600 058
Email: [email protected]
Ordering Information
Model Gas Part Number
GA 600 Oxygen RAN07001
GA 600 Inert RAN07002
Specifications / Technical data
Model Gas
Max. Inlet
Pressure
(Bar)
Delivery Range
(Bar)
Max. Flow
Rate
Inlet
Connection
Outlet
Connection
Inlet
Position
GA 600 Oxygen 230 0 – 41 270 m3/hr 5/8 BSP RH 3/8 BSP RH Bottom
GA 600 Inert 300 0 - 41 270 m3/hr 5/8 BSP RH 3/8 BSP RH Bottom
Industry
Under-water Cutting
Inflation of Aircraft & Racing cars
Refrigeration
Laboratory
Bottling Plants
GA 600
High Pressure and High Flow Regulator
Rugged Multi-Stage Regulator
A high pressure, high flow regulator with excellent
performance, capable of the largest flow rate in its class.
The GA600 multi-stage design ensures accurate pressure
control through the life of the cylinder.
• Full Brass construction
• Finned body to reduce refrigerant effect
• High Capacity Safety Relief Valve for Ultimate Protection
• Piston design for ease of pressure adjustment
• Inlet Leak protection with “O” ring Seal
• Temperature Range – (-20°C to + 60°C)
Visit www.esab.com for more information
Product picture
HAND-GLOVES
Welding and Handling Hand-Gloves
Application Areas
MMA Welding
MIG/ MAG Welding
TIG welding
General Handling
Welding Hand-Gloves L, XL & XXL – Heavy duty
chrome leather, heat resistant, Kevlar stitch, fully
welted and reinforced thumb crotch for durability
MIG Hand-Gloves - Heavy duty split leather,
reinforced leather on palm & thumb, fully welted,
Kevlar stitch
TIG Professional Hand-Gloves – Soft nappa
grain leather, high dexterity, Kevlar stitch,
wraparound first finger, reinforced thumb crotch
and 15cm extended heat resistant cuff
TIG Hand-Gloves – Yellow grain leather, full
cotton lining, elasticated cuff, Kevlar stitch, high
flexibility and comfort.
HR Hand-Gloves - Top grade select leather, heat
resistance upto 350 °C, Kevlar stitch, full special
lining for higher heat insulation
Heavy Duty Hand-Gloves – Heavy duty chrome
leather, full knuckle protection, wing thumb, vein
patch, rubberised cuff and elasticated wrist
tensioner
Visit www.esabindia.com for more information.
Image 3 optional
Quality, Comfort and Durability
ESAB hand-gloves are made of specially tanned
high quality leather with comfort lining, kevlar
stitch and design features like re-inforcement,
welting etc to ensure Comfort and Durability
Welding Hand-Gloves
TIG Hand-GlovesTIG Professional Gloves
HD Hand-Gloves
MIG Hand-Gloves
HR Hand-Gloves
Specifications / Technical data
Welding Hand-Gloves
MIGHand-Gloves
TIG
Professional Hand-Gloves
TIGHand-Gloves
HRHand-Gloves
Heavy Duty Hand-Gloves
Lenghth, inch 13.5/ 16 / 18 14 13.5 10 14 10.5
Temperature
sustenance, 0C150 150 150 150 350 X
Abrasion Medium Medium Low Low High High
Cut Low Low Low Low Low Low
Tear Medium Medium Low Low High High
Puncture Medium Medium Low Low High High
Burning Resistance High High High High High X
Contact Heat
ResistanceLow Low Low Low Medium X
Convective Heat
ResistanceHigh High X X High X
Rediant heat
resistanceX X X X X X
Resistance to small
molten metal splashesMedium Medium Medium Medium High X
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ESAB / www.esabindia.com
Regd & H. O. : ESAB INDIA LIMITED
13, Industrial Estate, III Main Road
Ambattur, Chennai – 600058
Email: [email protected]
Eastern Regional Office
P41 Taratala Road
Kolkata 700 088
Tel : (033) 2401 9671
Email : [email protected]
Western Regional Office
501/502, 5th Floor, Sagar Tech-B
Andheri Kurla Road, Saki Naka
Andheri East, Mumbai 400 072
Tel : (022) 2851 7386
Email : [email protected]
Northern Regional Office
239 – 240, DLF Tower
Shivaji Marg, Near Karampura
Crossing, New Delhi 110 015
Tel : (011) 4142 7091
Email : [email protected]
Southern Regional Office
13, Industrial Estate, III Main Road,
Ambattur, Chennai – 600 058
Tel : (044) 4340 4809 / 10
Email : [email protected]
Central Regional Office
No. 218, Ashirvad
South Ambazari Road
Bajaj Nagar, Nagpur 440 010
Tel : (0712) 222 9547 / 48
Email : [email protected]
Ordering Information
Description Part number Description Part number
Welding Hand-Gloves 2001 005 001 Welding Hand-Gloves XL 2001 005 004
Welding Hand-Gloves XXL 2001 005 005
MIG Hand-Gloves 2001 005 008 MIG Hand-Gloves (5Pair) 2001 005 009
TIG Professional Gloves 2001 005 003 TIG Hand-Gloves 2001 005 010
HR Hand-Gloves 2001 005 006 Heavy Duty Hand-Gloves 2001 005 002
Longitudinal displacement
Lateral displacement
120 mm
55 mm
Weight 45 Kg.
MT 3
2 speed
3 speed
4 speed
Morse Taper
Magnetic base size
Reaming
Countersinking
Tapping
Stroke
23 mm
50 mm
M5 to M30
40 to 110 RPM
65 to 75 RPM
140 to 370 RPM
255 mm
220 X 220 mm
220 to 600 RPM
Twist drilling
Speed gears
1 speed
MAB 800 KTSMagnetic core drilling machine with
CROSS-TABLE BASE
Versatile and powerful drilling machine with magnetic baseand equiped with BDS MAB 800
machine. This model is an " essential machines for general use " in engineering workshops.
The machine is equipped with a powerful 4- speed drive with adjustable spindle speed , adjust
the electronic control unit of the magnetic field , the cross- table , reverse, motor soft start ,
overload protection , automatic coolant .
Motor output
Technical Specifications1800 Watt
230 V
12 mm to 60 mm diameter
110 mm
Voltage
Core drilling
Max cutting depth
5 mm to 25 mm diameter
4
Weight 45 Kg.
MT 3
2 speed
3 speed
4 speed
Morse Taper
140 to 370 RPM
Tapping
Stroke
Longitudinal displacement
Lateral displacement
120 mm
55 mm
220 X 220 mm
220 to 600 RPM
Twist drilling
Speed gears
1 speed
5 mm to 25 mm diameter
4
23 mm
50 mm
M5 to M30
40 to 110 RPM
65 to 75 RPM
255 mm
Magnetic base size
Reaming
Countersinking
MAB 825 KTSMagnetic core drilling machine with
CROSS-TABLE BASE
Versatile and powerful drilling machine with magnetic cross table base and equipped with a
powerful 1800 Watts German make motor. The BDS MAB 825 KTS model is an " essential
machine for general use " in engineering workshops. The machine is equipped with a powerful
4 speed motor, cross table base made of steel, Friction clutch, Full wave control electronics,
Speed & Torque controls, Internal cabling, Magnet indicator, Overheating protection, Clock-
Anticlockwise rotation, etc.
Motor output
Technical Specifications1800 Watt
Made in Germany
230 V
12 mm to 60 mm diameter
110 mm
Voltage
Core drilling
Max cutting depth
Product picture
MIG 300i
Powerful & High Speed Inverter MIG
Industry
Automotive Industry
General fabrication
Appliances (furniture, kitchenware etc.)
Powerful and User friendly
MIG 300i is an IGBT based inverter welding power
source fitted with a powerful servo motor designed
for very high productivity welds.
High duty cycle design for continuous welding
High wire-feed speed (upto 30m/min) for high
productivity
Wide mains voltage tolerance- 400V +/-15%.
Wide operating range 60A - 300A
Visit www.esabindia.com for more information.
MIG 300i
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Ordering Information
Description Part number Description Part number
MIG 300i CO2 Package 4650 790 300 A-20 Auto-Darkening Helmet 0700 000 720
HFR Welding Cable Cu 50 sqmm 4600 600 182 Welding Hand Gloves, L 2001 005 001
HFR Welding Cable Cu 70 sqmm 4600 600 183 Cable Cover 2001 008 007
HFR Welding Cable Al 70 sqmm 4600 600 191 Earth Clamp 300 2002 002 004
Note: Mig 300i is delivered wire-feeder with 5m Interconnection cable assembly
Eastern Regional Office
P41 Taratala Road
Kolkata 700 088
Tel : (033) 2401 9671
Email : [email protected]
Western Regional Office
501/502, 5th Floor, Sagar Tech-B
Andheri Kurla Road, Saki Naka
Andheri East, Mumbai 400 072
Tel : (022) 2851 7386
Email : [email protected]
Northern Regional Office
239 – 240, DLF Tower
Shivaji Marg, near Karampura
Crossing, New Delhi 110 015
Tel : (011) 4142 7091
Email : [email protected]
Southern Regional Office
13, Industrial Estate, III Main Road,
Ambattur, Chennai – 600 058
Tel : (044) 4340 4809 / 10
Email : [email protected]
Central Regional Office
No. 218, Ashirvad
South Ambazari Road
Bajaj Nagar, Nagpur 440 010
Tel : (0712) 222 9547 / 48
Email : [email protected]
ESAB / www.esabindia.com
Regd & H. O. : ESAB India Limited
13, Industrial Estate, III Main Road
Ambattur, Chennai – 600 058
Email: [email protected]
Specifications / Technical data
MIG 300i
Mains supply, V/Ph, Hz 415 ± 15% / 3, 50
Maximum input current, A 23
Output range, A 60 - 300
Output range, V 14 - 32
Open Circuit voltage, V 70
Permitted load at 60% duty cycle, A 300
Permitted load at 100% duty cycle, A 240
Power Factor (max) 0.9
Efficiency (max),% 85
Dimensions, lxwxh, mm 650 x 320 x 550
Weight, kg 45
Power Source Cooling Forced Air
Digital Display Voltage, Current
Insulation Class F
IP 21S
Standards IEC 60974 -1
Wire Feeder
Wire Feed Speed, m/min (Wire Dia, mm) 2.5 - 30 (0.8)
Wire Dia MS/SS / (Al/FC), mm 0.8 -1.2
Interconnection Length, m 5
Dimensions, l x w x h, mm 516 x 214 x 357
Weight, Kg 9.5
Product picture
MIG 400i CCCV
Robust Inverter for MIG and MMA Welding
Industry
General fabrication
Construction sites
Automotive
Repair and Maintenance
Suitable for continuous use
Energy efficient – Low No load power conserving
energy under idle condition
High Productivity – max. wire feed speed of 25m/min
User friendly controls – Crater current & voltage,
Inductance
Visit www.esabindia.com for more information.
MIG400i CCCV
Image 2 optional
Image 3 optional
Powerful and Efficient
MIG 400i CCCV is an IGBT based inverter
controlled power source designed for MIG and
MMA welding
Specifications / Technical data
Mains supply, V/Ph, Hz 415 ± 15% / 3, 50
Effective input current , A 20
Permitted load at 60% duty cycle, A 400
Permitted load at 100% duty cycle, A 309
Power factor (max) 0.92
Efficiency at maximum current (MIG), % 86
Voltage range, V 16 – 34
Current range, A 40 - 400
No load power, W 250
Dimensions l x w x h, mm 654 x 322 x 671
Weight, Kg 50.5
Enclosure class IP21S
Insulation class H
Standards IEC 60974 - 1
MIG 400i Wire Feeder
Wire feed speed, m/min 1 – 25
Wire diameter, FE / SS / Al / FC, mm 0.8 – 1.6
Dimensions, l x w x h, mm 420 x 200 x 300
Interconnection length, m 6
Weight, Kg 9
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ESAB / esabindia.com
Regd & H. O. : ESAB INDIA LIMITED
13, Industrial Estate, III Main Road
Ambattur, Chennai – 600058
Email: [email protected]
Eastern Regional Office
P-41 Taratala Road
Kolkata 700 088
Tel : (033) 2401 9671
Fax : (033) 2401 4427
Email : [email protected]
Western Regional Office
501/502, 5th Floor, Sagar Tech-B
Andheri Kurla Road, Saki Naka
Andheri East, Mumbai 400 072
Tel : (022) 2851 7386
Fax : (022) 2852 4974
Email : [email protected]
Northern Regional Office
239 – 240, DLF Tower
Shivaji Marg, Near Karampura
Crossing, New Delhi 110 015
Tel : (011) 4142 7091
Fax : (011) 4142 7099
Email : [email protected]
Southern Regional Office
13, Industrial Estate, III Main Road,
Ambattur, Chennai – 600 058
Tel : (044) 4340 4809 / 10
Fax : (044) 4340 4811
Email : [email protected]
Central Regional Office
No. 218, Ashirvad
South Ambazari Road
Bajaj Nagar, Nagpur 440 010
Tel : (0712) 222 9547 / 48
Fax : (0712) 222 9549
Email : [email protected]
Ordering Information
Description Part number Description Part number
MIG 400i CCCV 4650 790 000 Eco Arc Helmet (83x108mm) 0700 000 941
Regulator Dura CO2 4330 180 500 Welding Hand Gloves, L 2001 005 001
CO2 Heater 110V With Core 0651 689 045 HFR Weld Cable Cu 70sq mm 4600 600 183
Warrior Tech 9-13 Helmet 0700 000 401 Holder Confort 600 2002 001 002
Note: MIG 400i CCCV is delivered with 3.5 mains cable, MIG 400i wire feeder with 6m inter-connection cable, 4.5m MIG
welding torch, 3m return cable with earth clamp
Product picture
Industry
User Friendly Controls - Digital Ammeter and
Voltmeter for precise adjustment
Variable Inductance Control for precise weld
bead control
Flexibility - Three Phase or Single Phase Input
supply option
Ease of Movement - In-built trolley with large
wheels provision for cylinder mount
Visit www.esabindia.com for more information.
Image 2 optional
Image 3 optional
Compact and Versatile
MIG C250i is a compact multi-voltage IGBT
inverter MIG Equipment with in-built wire-feeder &
trolley. The compact MIG power source can also
be used for MMA welding applications.
Automotive Industry
Appliances (Furniture, Kitchenware, etc)
General Fabrication
MIG C250iCompact Inverter MIG Equipment
Specifications / Technical data
MIG C250i
Mains Supply, V / Ph, Hz 220/ 1, 50/ 60 415 ± 15% / 3, 50/ 60
Input Current (Max), A 45 14.8
Current Range, A 30 - 250 (MIG) 20 - 200 (MMA)
Voltage Range, V 15.5 - 26.5 (MIG) 15.5 - 28.0 (MMA)
Permitted Load at 60% duty cycle, A 250 (MIG) 200 (MMA)
Permitted Load at 100% duty cycle, A 192 (MIG) 154 (MMA)
Open Circuit Voltage(OCV), V 65
Power Factor 0.9
Efficiency, % 85
Dimensions l x w x h, mm 1000 x 510 x 700
Weight, Kg 53
Enclosure Class IP21
Wire Feeder
Wire Diameter, mm 0.8 - 1.2
Wire Spool Diameter (max), mm 300
Wire Feed Speed, m/min 1 - 16
Torch Connection Type Euro
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ESAB / www.esabindia.com
Regd & H. O. : ESAB India Limited
13, Industrial Estate, III Main Road
Ambattur, Chennai – 600 058
Email: [email protected]
Ordering Information
Description Part number Description Part number
MIG C250i 4650 790 250 PSF 260, 3m 0700 025 020
ICO 32B CO2 Regulator 4330 193 100 Gas Pre-Heater 0651 689 045
Note: MIG C250i is delivered with 2m Input Cable, 4m Welding Cable with Electrode Holder, 3m Earthing Cable with Earth
Clamp, 4m Hose Pipe, 5nos Feed Rollers.
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MIG Torches - Air / Water CooledPSF 250 / 305 / 405 / 505 3/4.5m Air Cooled
PSF 410w / 510w 3/4.5m Water Cooled
Heavy-duty construction.
Ergonomically designed handle.
All torches come with EURO connection as standard.
All torches come with 50° swan neck as standard.
Straight neck and 60° swan neck available optionally.
360° swiveling facility.
Wide range of wear parts e.g. liners, contact tips and gas nozzles available for welding in all positions.
Conforms to international standard IEC/EN 60974-7.
Technical Data PSF 250 PSF 305 PSF 405 PSF 505
Type of cooling Air/Gas Air/Gas Air/Gas Air/Gas
Wire diameter, mm 0.6 - 1.0 0.8 - 1.2 0.8 - 1.6 1.0 - 2.4
Wire type MS/Al/FC MS/Al/FC MS/Al/FC MS/Al/FC
Rating, A @ % duty cycle 250@60% 315@60% 380@60% 475@60%
Length, m 3/4.5 3/4.5 3/4.5 3/4.5
Weight, Kg 1.8/2.5 2.5/3.3 3.1/4.2 3.9/5.3
Technical Data PSF 410w PSF 510w
Type of cooling Water Water
Wire diameter, mm 0.8 - 1.6 1.0 - 2.4
Wire type MS/Al/FC MS/Al/FC
Rating, A @ % duty cycle 400@100% 500@100%
Length, m 3/4.5 3/4.5
Weight, Kg 3.0/3.9 3.3/4.0
New
Migmatic 250Migmatic 250Compact MIG/MAG for automobile / sheet metal industryCompact MIG/MAG for automobile / sheet metal industry
Migmatic 250 allows high speed welding without compromising quality on thin sheets having the wire feeder as a separable unit.
MIG Torches
PSF range of proven torches.
Available in 3 or 4.5m lengths.
Ergonomically designed.
Light weight, durable and long life.
Specially engineered torch and components for outstanding welding performance and longer operational life
Salient Features
Easy to set and operate.
Digital VA meter.
10 step single knob voltage control.
Heavy duty built-in feed system.
Stepless speed control.
Wire feed speed up to 22 m/min.
Quick changeover wire feed mechanism.
Suitable for 0.8 – 1.2 mm wire.
Spot, Stitch and continuous welding modes.
2 / 4 stroke welding.
Wire feeder with 5m interconnection standard.
Thermal overload protection.
Spot / Stitch Operation
Outstanding Welding Performance
Light weight high speed feeder
Digital VA Meter
TECHNICAL DATA
ESAB INDIA LIMITEDRegistered and Head Office: 13, Industrial Estate, III Main Road, Ambattur, Chennai - 600058. Tel : 044-42281100 Fax : 044-42281107Equipment Factories: Taratala, Kolkata and Irungattukottai, ChennaiDivisional Sales: Email: [email protected]
Eastern Regional OfficeP41 Taratala RoadKolkata 700088Tel : (033) 2401 9671Fax : (033) 2401 4427Email : [email protected]
Western Regional Office501/502, 5th Floor, Sagar Tech-BAndheri Kurla Road, Saki NakaAndheri East, Mumbai 400072Tel : (022) 2851 7386Fax : (022) 2852 4974Email : [email protected]
Northern Regional Office71/1 Najafgarh RoadNew Delhi 110015Tel : (011) 4142 7091Fax : (011) 4142 7099Email : [email protected]
Southern Regional OfficeKaramuttu Centre, 6th FloorNew No. 634, Anna SalaiNandanam, Chennai 60035Tel : (044) 4204 0294 95Fax : (044) 4204 0289Email : [email protected]
Central Regional OfficeNo. 218, AshirvadSouth Ambazari RoadBajaj Nagar, Nagpur 440010Tel : (0712) 222 9547 / 48Fax : (0712) 222 9549Email : [email protected]
web: www.esabindia.com
POWER SOURCE MIGMATIC 250
Mains supply, Ph x V, Hz 3 x 415, 50 Open circuit voltage, V DC 16 – 34 Welding current range, A 40 – 250 Max. continuous welding current At 60% duty cycle, A 250 At 100% duty cycle, A 190 Voltage control steps (single knob) 10 Spot welding time, sec 0.2 – 2 Interval time, sec 0.2 – 2 Insulation class H Type of cooling Forced Air Dimensions, l x w x h, mm 620 x 390 x 580 Weight, Kg 78
WIRE FEEDER MIGMATIC
Drive system DC motor Speed control Stepless Feed mechanism Double roll quick changeover type Wire feed speed, m/min 1.5 – 22 Wire diameter, mm 0.8 – 1.2 Wire type MS Weight, Kg 6
ORDERING INFORMATION Migmatic 250 Package 4650686002 Migmatic Wire Feeder, 5m 4650688010 MIG Torch, PSF 250 3m 4650692900 MIG Torch, PSF 250 4.5m 4650692901
Regulator Dura CO2 4650193002 Regulator ICO 32B 4330193100 CO2 Heater 110V 1651689045
Standard package is delivered with Migmatic Feeder with 0.8/1.2 mm feed rolls and PSF 250 3m Torch as standard.
Always insist on genuine accessories and parts for best performaAlways insist on genuine accessories and parts for best performancence Dependable ServiceDependable Service
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WELDING PROCEDURE
14% Mn steel should never be preheated for welding.
Heat input to the base metal should be kept minimum.
The weld bead may be peened with ball pen hammer just after welding.
Quenching has no adverse effect on welding and should be adopted whenever possible after slag removal and peening.
If required the Mn steel job may be submerged in water during welding.
OK 68.82Versatile electrode for joining any steel to any steel
OK 68.82 deposits a high strength oxidation and corrosion resistant weld metal suitable for dissimilar steel joining and building-up applications. The weld metal, being free from dilution effects and having high strength combined with good elongation, can successfully join thick section of any unknown steel and steels which are dif@ cult to join.
The high scaling temperature of weld metal makes the electrode usable for working at high temperatures.
ALLOY BASE: Fe, Cr, Ni, Mn
SPECIAL FEATURES
Extremely smooth running performance.
‘Fail-safe’ alloying.
Bonds with any steel.
Self-releasing slag.
APPLICATIONS
Joining unknown steels, steels of limited weldability, and dissimilar steel joining.
Reclamation of shafts, universal coupling, gear teeth, pump casings, rolling mill spindles, buffer layers prior to hardfacing in mining and earthmoving equipment, coal pulverisers, pinions, crusher roller gears etc.
PROPERTIES
UTS : 79-86 kg/mm2
Elongation : 22-29%
OK 68.53OK 68.53 is a coated electrode for welding austenitic ferritic steels of Super Duplex types, e.g. SAF 2507 and Zeron 100. OK 68.53 has good welding characteristics in all positions and the slag is easily detachable.
CURRENT RANGE : (AC 70, DC±)
Size Length Current Range (mm) (mm) (Amp)
3.15 350 100-150 4.00 350 150-200 5.00 350 200-250
CURRENT RANGE : (AC 70, DC±)
Size Length Current Range (mm) (mm) (Amp)
2.50 350 50-80 3.15 350 75-110 4.00 350 100-140 5.00 350 130-160
CURRENT RANGE : (DC+, AC OCV 60 V)
Size Length Current Range (mm) (mm) (Amp)
2.50 300 55-85 3.25 350 70-110 4.00 350 110-150
Recla
matio
n Con
suma
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OK 84.78Maximum abrasion resistanceOK 84.78 gives an alloy rich deposit, which offers best resistance to high-pressure abrasion by gritty particles.The stainless bead is temper resistant upto 600°C. The deposit resists corrosion and oxidation even at elevated temperature.Relief cracks, transverse to the weld bead, are desirable.ALLOY BASE: Fe,C,CrSPECIAL FEATURES� Weld bead is convex and dilution is negligible.� Weld metal is having good corrosion resistance and
can withstand high temperatures.� Smooth arc.
APPLICATIONSHighly recommended for earthmoving, construction, cement and agriculture industries.Road rippers, earth moving parts, excavator blades, crushing mills, edge runners, chutes, mixer blades, screw conveyors, asphalt phasing screws, coal mill exhauster fan blades, plough shares, tampers, scrapers, feeding screws, grader blades, pug mill knife etc.
PROPERTIESHardness : 57-60 HRCCURRENT RANGE : (AC 70, DC±) Size Length Current Range (mm) (mm) (Amp)
3.15 450 110-160 4.00 450 120-170 5.00 450 150-220
TERROWELD EWRUltimate resistance to any type of wearTerroweld EWR deposits a low dilution high abrasion
APPLICATIONSFor critical machine part hardfacing which does not require machining.F l i l i i lt b i d
XA00132720
Applications
Origo™ Tig 4300iw AC/DC, TA24 AC/DC For demanding TIG welding applications
Designed for high quality TIG-welding Origo™ Tig 4300iw AC/DC welding power source provide excellent arc strike and consistent, stable arc in both DC and AC modes. Typical materials for AC welding include aluminium, aluminium alloys and magnesium alloys. With stainless steel, mild steel and copper alloys being typical for DC. AC welding with QWave™ One of the most important tasks of a TIG welding power source is to provide a stable arc. Origo™ Tig 4300iw AC/DC with the QWave™ function, which optimises the AC wave form to give a smooth arc and at the same time the lowest possible noise without compromising the weld result.
True AC rating continually monitors the actual current and automatically adjusts the output to maintain the preset current irrespective of variations in the welding circuit layout.
Easy to use Origo™ TA24 AC/DC’s offer the necessary functions for TIG AC/DC and MMA AC/DC welding in an easy to understand MMC panel.
AC Balance is the setting to control arc cleaning and penetration and AC Frequency setting is to control arc width.
It also has a setting to control Electrode preheating with a possibility to have different shapes of the electrode and at the same time provide better starts with an extended life time of the electrode.
• Designed for quality TIG-welding in all types of material.
• QWave™- enables AC welding with high arc stability and low noise.
• AC Frequency and Balance control- Optimises weld pool
• Electrode preheating – excellent start and extended electrode life time
• DC Pulsed TIG welding- easy control of heat input and the weld pool.
• DC Micro Pulse – minimize heat effected zone especially on thin sheets
• ESAB LogicPump – ELP, automatic start of the cooling unit by connection of a liquid-cooled torch
• Energy save mode – fan and pump on demand • ESAB 2-program function -possibility to pre-program
and change program during actual welding.
• User-friendly TA24 AC/DC panel - All welding parameters presented in an easy to understand panel.
• Min/max current setting at TA24 AC/DC when using T1 Foot CAN
• True MMA welding characteristics in AC and DC mode - Hot start, Arc force, and polarity switch (DC).
• VRD – Voltage Reduction Device – a safety function when welding in MMA mode.
• Repair and maintenance • Pipe and tube manufacturing • General fabrication and civil construction • Automotive • Process industry • Shipbuilding and offshore • Transport and mobile machinery
TIG torches and Accessories Origo™ Tig 4300iw AC/DC offer a complete range of TXH™ TIG torches, foot control, separate remote controls and TXH™ r with integrated remote.
Quality accessories for the quality welder ESAB offers a wide range of accessories. The complete range, along with product information, is available at our local web-sites, look at www.esab.com or contact your local ESAB dealer. Unrivalled service and support Our commitment and ability to deliver the expected service and support starts immediately after the order is confirmed. We endeavour to offer our customers an After Sales service, which is second to non. A strong and skilful service organisation is prepared to offer service and maintenance, calibration, validation and upgrading of equipment and software.
The service organisation will offer standardised solutions for the reconditioning or modification of existing products.
Spare and wear parts are manufactured according to ESAB’s quality plan. Exchange Printed Circuit Board (PCB), exchange modules and components are available for all our products in order to reduce downtime to an absolute minimum. ESAB is continuously upgrading authorised service partners for local service support. Customers who have their own service and maintenance personnel will always be offered a service-training package as part of a total ESAB offering. However, product and process training for end-users will form an additional part of the ESAB offering. Always ask your ESAB sales representative or distributor for a complete ESAB solution.
Tig 4300iw Setting range TIG AC/DC 4 - 430 Setting range MMA 16 - 430 Mains supply, V/Ph 400/3 Fuse type C MCB, A 25 Mains cable, Ø mm2 4 x 4 Maximum output DC/AC at 40% duty cycle, TIG , A/V 430/27.2 at 60% duty cycle, TIG, A/V 400/26 at 100% duty cycle, TIG, A/V 315/22.6 Slope up, sec 0-10 Slope down, sec 0-10 Gas post-flow, sec 0-25 Pulse frequency DC, sec 0.01-2.5 Frequency AC, Hz 10-152 AC balance, % 50-98 Open circuit voltage, U0 max, V Without VRD function 1) 83 MMA VRD function deactivated 2) 60
VRD function activated 2) <35 Energy save mode, W 75 Power factor at 100% , at TIG mode 0.89 Operating temperature, C -10 to +40 Continual sound pressure at no load, db (A) < 70 Efficiency at 100%, at TIG mode, % 76 Enclosure class IP 23 Insulation class (Main trafo.) H Standards: IEC/EN 60974-1,-2,-3,-10 External dimensions mm, lxwxh 625x394x776 Weight, kg incl. cooling unit 95 Water cooling unit: Integrated Cooling capacity, kW, l/min at 40 C 2.0/1.0 Coolant volume, l 5.5 Max flow, l/min 2.0 Max pressure, 50/60 Hz bar 3.4 Weight, kg - External dimension, mm l x w x h 1) Valid for power sources without VRD specifications on the rating plate. 2) Valid for power sources with VRD specifications on the rating plate. The
VRD function is explained in the instructions manual for the control panel if the panel has that function.
Ordering information
Origo™ Tig 4300iw AC/DC, TA24 AC/DC 0460 100 880 Trolley 4 wheel 0458 530 881 Multi Voltage unit, (3x208/230/400/460/475/575V, 50/60 Hz) 0459 145 880 Handle incl mounting screws for separate installation (Complete set = 2) 0459 307 881 Remote control AT 1 CAN 0459 491 883 Remote control AT 1 CoarseFine CAN 0459 491 884 T1 Foot CAN incl 5 m cable 0460 315 880 Remote interconnection cables: 5 m CAN 0459 554 880 10 m CAN 0459 554 881 15 m CAN 0459 554 882 25 m CAN 0459 554 883 TIG torches: TXH™ 401w 4m 0700 300 565 TXH™ 401w 8m 0700 300 567 TXH™ 401w HD 4m 0700 300 566 TXH™ 401w HD 8m 0700 300 568 TXH™ 401wr HD 4m 0700 300 637 TXH™ 401wr HD 8m 0700 300 639 Remote adapter kit incl holder and 0.25m interconnection cable for remote versions 0459 491 912 For additional torches, see separate fact sheet Delivery content: 5 m mains cable incl plug, 2 m gas hose incl. 2 hose clamps and return cable 5 m incl earth clamp.
Technical data
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Origo™ Tig 4300iw with 4 wheel trolley
CROSSBOW HDPortable and Flexible CNC Cutting machine
Application Areas
Small Fabrication ShopsMaintenance And Repair ShopsTrade SchoolsConstruction Sites
Effective Cutting SolutionCrossbow is compact and lightweight for easytransport as your application requires. Automatedfunctions and a user friendly CNC provide powerful,versatile, oxy-fuel or plasma processing in a value-minded package. It’s simple, menu-driven interfacemakes operation easy to learn and use.
Compact oxy-fuel / plasma CNC cutting system that isportable and value for money
Equipped with plasma, oxy-fuel or both
Plasma: Cut upto 15 mm (production pierce) & 20 mm(Edge)
Oxy-fuel: Cut mild steel upto 50mm ( Productionpierce) & 100 mm ( Edge)
Fully integrated CNC, eliminating the need for the userto add a controller to the system
Image 3 optional
Effective Cutting Width, mm 1,500
Effective Cutting Length, mm 3,200 / 6,800
Maximum Traverse Speed, mm/min 6,000
Overall Cross Bar Length, mm 2,430
Overall Track Length, mm 4,000 / 7,600
Overall Dimensions, mm 650 x 430 x 360
(CNC Drive Unit)
Total machine weight, Kg 142Input Voltage, VAC / Hz 230 / 50, Single phase
CROSSBOW HD with Plasma Torch CROSSBOW HD with Oxy fuel Torch
Specifications
Specifications / Technical dataMax output 120 ARecommended cut 15 mm (5/8 in.)Maximum cut 20 mm (3/4 in.)Mains supply, 50/60 Hz 400 VAC, 3 Phase supplyOutput range 30-120 AOutput power 15.4 KwOutput at 80% duty cycle 120 AOutput at 100% duty cycle 100 AMax OCV 260 VDCTorch air pressure 5.2 bar (75.4 psig)Torch air consumption 189 l/min (400.5 cfh)Weight, incl cable and torch 28.6 kg (63 lbs.)Dimensions, L x W X H 660 x 248 x 343 mmEnclosure class IP23C
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A120 PlasmaAutomated Plasma Cutting System
The A120 system is based on an industrial provenplatform. The A120 offers standard features to meetthe needs of many automated applications. With allthe advantages of 1Torch and proven systemsreliability, the automated A120 Plasma delivers thebest in productivity, precision and performance.
The SL100® SV 1Torch® start technology eliminateselectronic interference and provides strong pilot arcfor quick and reliable starting
The auto-pilot restart function enabling the A120 to cutexpanded metal quickly and easily
Tool-less quick torch disconnect for easy changebetween mechanized and manual cutting (SL100torch with standard ACT Quick Disconnect)
Ordering InformationDescription Part number
CROSSBOW HD 3200 X 1500 4610154017
CROSSBOW HD 6800 X 1500 4610154018
CROSSBOW HD 3200 X 1500 With A120 Plasma 4610154015
CROSSBOW HD 6800 X 1500 With A120 Plasma 4610154016
Eastern Regional OfficeP41 Taratala RoadKolkata 700 088
Tel : (033) 2401 9671Email : [email protected]
Western Regional Office501/502, 5th Floor, Sagar Tech-BAndheri Kurla Road, Saki NakaAndheri East, Mumbai 400 072Tel : (022) 2851 7386Email : [email protected]
Northern Regional Office239 – 240, DLF Tower Shivaji Marg, Near Karampura Crossing, New Delhi 110 015Tel : (011) 4142 7091Email : [email protected]
Southern Regional Office13, Industrial Estate,III Main Road, Ambattur,Chennai – 600 058Tel : (044) 4295 7894 / 95Email : [email protected]
Central Regional OfficeNo. 218, AshirvadSouth Ambazari RoadBajaj Nagar, Nagpur 440 010Tel : (0712) 222 9547 / 48Email : [email protected]
ESAB / esabindia.comRegd & H. O. : ESAB INDIA LIMITED13, Industrial Estate, III Main RoadAmbattur, Chennai – 600058Email: [email protected]
Product picture
Image 2 optional
Image 3 optional
ESAB / www.esabindia.com
Regd & HO : ESAB INDIA LIMITED
13, Industrial Estate, III Main Road
Ambattur, Chennai – 600058
Email: [email protected]
Eastern Regional Office
P41 Taratala Road
Kolkata 700 088
Tel : (033) 2401 9671
Fax : (033) 2401 4427
Email : [email protected]
Western Regional Office
501/502, 5th Floor, Sagar Tech-B
Andheri Kurla Road, Saki Naka
Andheri East, Mumbai 400 072
Tel : (022) 2851 7386
Email : [email protected]
Northern Regional Office
239 – 240, DLF Tower
Shivaji Marg, near Karampura
Crossing, New Delhi 110 015
Tel : (011) 4142 7091
Email : [email protected]
Southern Regional Office
13, Industrial Estate, III Main Road,
Ambattur, Chennai – 600 058
Tel : (044) 4340 4809 / 10
Fax : (044) 4340 4811
Email : [email protected]
Central Regional Office
No. 218, Ashirvad
South Ambazari Road
Bajaj Nagar, Nagpur 440 010
Tel : (0712) 222 9547 / 48
Email : [email protected]
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Dura Hose
Welding & Cutting Gas Hose
Durable Gas Hoses
ESAB Dura Hoses are specially designed gas hoses for
welding and oxy-fuel gas cutting with gas specific colour
coding. The hoses are designed with a core of Black
Synthetic Elastomer, Re-inforcement of High Tensile
Polyester Yarn and Cover of Hiper Retardant Thermo-
compound.
High Flexibility with Kink & Crush resistance
Excellent Electrical Resistance
Good Abrasion Resistance
Light weight
Standard 50m length in re-cyclable cardboard boxes
Visit www.esabindia.com for more information.
Ordering Information
Description Part number Description Part number
Dura Hose 5mm Blue (Oxygen) 1300100190 Dura Hose 5mm Red (Acetylene) 1300100200
Dura Hose 8mm Blue (Oxygen) 1300100193 Dura Hose 8mm Red (Acetylene) 1300100203
Dura Hose 10mm Blue (Oxygen) 1300100195 Dura Hose 10mm Red (Acetylene) 1300100205
Dura Hose 5mm Orange (LPG) 1300100210 Dura Hose 8mm Orange (LPG) 1300100213
Dura Hose 10mm Orange (LPG) 1300100215
Specifications / Technical Data
Size Hose ID (mm) Hose OD (mm)Working
Pressure (bar)
Min. Burst
Pressure (bar)
Min. Bend
Radius
5 5 11 15 55 18
8 8 16 15 55 25
10 10 18 15 55 38
Product picture
ESAB Cutmaster 40
Portable Inverter Plasma Cutting Equipment
Application Areas
Repair and Maintenance
HVAC (Heating, Ventillation & Air-conditioning)
Railways
Stainlees steel Furniture & Decorative products
Portable and Versatile
The ESAB Cutmaster 40 is designed to cut all day
at its recommended cutting capacity. The equipment
weighing 12 kgs is one of the lightest in its class.
The equipment is best suited to operate on 230V,
but can also be used with 110V supply.
True CutTM – 12mm
TD Surelok® technology for better quality cuts and
longer parts life
Automatic input voltage selection between 110 / 230V
Lightweight design for maximum portability
Visit www.esabindia.com for more information.
Image 3 optional
ESAB Cutmaster 40
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ESAB / esabindia.com
Regd & H. O. : ESAB INDIA LIMITED
13, Industrial Estate, III Main Road
Ambattur, Chennai – 600 058
Email: [email protected]
Eastern Regional Office
P41 Taratala Road
Kolkata 700 088
Tel : (033) 2401 9671
Fax : (033) 2401 4427
Email : [email protected]
Western Regional Office
501/502, 5th Floor, Sagar Tech-B
Andheri Kurla Road, Saki Naka
Andheri East, Mumbai 400 072
Tel : (022) 2851 7386
Fax : (022) 2852 4974
Email : [email protected]
Northern Regional Office
239 – 240, DLF Tower
Shivaji Marg, Near Karampura
Crossing, New Delhi 110 015
Tel : (011) 4142 7091
Fax : (011) 4142 7099
Email : [email protected]
Southern Regional Office
13, Industrial Estate, III Main Road,
Ambattur, Chennai – 600 058
Tel : (044) 4295 7894 / 95
Fax : (044) 4295 7889
Email : [email protected]
Central Regional Office
No. 218, Ashirvad
South Ambazari Road
Bajaj Nagar, Nagpur 440 010
Tel : (0712) 222 9547 / 48
Fax : (0712) 222 9549
Email : [email protected]
Ordering Information
Description Part Number
ESAB Cutmaster 40, SL60 1TorchTM 6.1m 0559142460
ATC® 1Torch® SL 60 75° 6.1m 7-5204
Note : ESAB Cutmaster 40 is delivered with 6.1m SL60 1TorchTM, work cable, clamp and power cable
Specifications / Technical Data
Power Source ESAB Cutmaster 40 (230V) ESAB Cutmaster 40 (110V)
Mains supply, V/Ph, Hz 230 ± 10% / 1, 50/60 120 ± 10% / 1, 50/60
Output current range, A 20 – 40 20 – 27
Output current , A / Duty cycle 40 / 40% 30 / 30%
Enclosure class IP23C
Weight, Kg 11.8
Dimensions, l x w x h, mm 117 x 228 x 470
True CutTM (Recommended cut), mm 12 6
Maximum cut, mm 22 15
Pierce cut, mm 8 6
Manual Cutting Torch SL60
Torch Length, m 6.1
Torch air pressure, bar 5.2
Torch air consumption, l/min 190
Ordering Information – Wear and Spare Parts
Description Part Number Description Part Number
Electrode – CM 40/100 9-8215 Tip – Gouging (40A) – CM 40 9-8225
Start Cartridge – CM 40 9-8213 Shiled Cup Max Life – CM 40 9-8237
Tip – Drag (40A) – CM 40 9-8207 Shiled Cup (Drag only) – CM 40 9-8244
Tip – Stand Off (40A) – CM 40 9-8208 Stand Off Cutting Guide (40A) 9-8251
Note : Please select Tip depending on application
Product picture
ESAB Cutmaster 100
Heavy-Duty Inverter Plasma Cutting Equipment
Application Areas
General fabrication
Shipbuilding
Construction
Mining
Light and Powerful
The ESAB Cutmaster 100 weighing about 28 Kgs is
one of lightest equipment for cutting 35mm all day.
This unit’s light weight and compact design makes it
the most portable and powerful cutting machine.
True CutTM – 35mm
Quick Disconnect Torch for easy maintenance or
machine torch conversion
Auto-Restrike on mesh or expanded metal for
maximum productivity
True-GuardTM roll bar for ultimate protection
TD Surelok® technology for better quality cuts and
longer parts life
Visit www.esabindia.com for more information.
Image 3 optional
ESAB Cutmaster 100
2015-0
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ESAB / esabindia.com
Regd & H. O. : ESAB INDIA LIMITED
13, Industrial Estate, III Main Road
Ambattur, Chennai – 600058
Email: [email protected]
Eastern Regional Office
P41 Taratala Road
Kolkata 700 088
Tel : (033) 2401 9671
Fax : (033) 2401 4427
Email : [email protected]
Western Regional Office
501/502, 5th Floor, Sagar Tech-B
Andheri Kurla Road, Saki Naka
Andheri East, Mumbai 400 072
Tel : (022) 2851 7386
Fax : (022) 2852 4974
Email : [email protected]
Northern Regional Office
239 – 240, DLF Tower
Shivaji Marg, Near Karampura
Crossing, New Delhi 110 015
Tel : (011) 4142 7091
Fax : (011) 4142 7099
Email : [email protected]
Southern Regional Office
13, Industrial Estate, III Main Road,
Ambattur, Chennai – 600 058
Tel : (044) 4295 7894 / 95
Fax : (044) 4295 7889
Email : [email protected]
Central Regional Office
No. 218, Ashirvad
South Ambazari Road
Bajaj Nagar, Nagpur 440 010
Tel : (0712) 222 9547 / 48
Fax : (0712) 222 9549
Email : [email protected]
Ordering Information
Description Part Number
ESAB Cutmaster 100, SL100 1TorchTM 6.1m 0559117304
ATC ® 1Torch® SL100 75° 6.1m 7-5206
Note : ESAB Cutmaster 100 is delivered with 6.1m SL100 1TorchTM, air filter/regulator, work cable, clamp and power
cable.
Specifications / Technical Data
Power Source ESAB Cutmaster 100
Mains voltage, V/Ph, Hz 400 ± 10% / 3, 50/60
Output current range, A 30 – 100
Output current at 60% duty cycle, A 100
Output current at 100% duty cycle, A 70
Enclosure class IP23C
Weight, Kg 28.1
Dimensions, l x w x h, mm 305 x 381 x 762
True CutTM (Recommended cut), mm 35
Maximum cut, mm 45
Pierce cut, mm 20
Manual Cutting Torch SL100
Torch Length, m 6.1
Torch air pressure, bar 5.2
Torch air consumption, l/min 212
Ordering Information – Wear and Spare Parts, Optional Accessories
Description Part Number Description Part Number
Electrode – CM 40/100 9-8215 Shield Cup (Drag only) – CM 100 9-8236
Start Ctaridge – CM 100 9-8213 Shield Cup (Gouging) – CM 100 9-8241
Tip – Drag (60A) – CM 100 9-8252 Deflector – CM 100 9-8243
Tip – Stand Off (90-100A) – CM 100 9-8212 Stand Off Cutting Guide (60-120A) 9-8281
Tip – Gouging C (60-120A) – CM 100 9-8227 Single Stage Air Filter – CM 100 9-7507
Shield Cup, Max Life – CM 100 9-8237
Note : Please select Tip depending on the application.
ESAB Xpert 7018
• Structural fabrication
• General fabrication
• Pressure vessels
13, 3rd Main Road, Industrial Estate,Ambattur, Chennai - 600 058. Tel: +91(0) 44 4228 1100, Fax: +91(0) 44 4228 1150 Email: [email protected] | www.esabindia.com
ESAB India LimitedRegistered and Head Office:
• Good arc stability
• Radiographic quality welds
• All position welding
• Good arc striking & restriking
Applications Features 2
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Classification : SFA/AWS A5.1 E7018
Welding Current : DC+, AC 70V
Description
ESAB Xpert 7018 is a basic coated, hydrogen controlled iron powder electrode designed for welding in all positions. It is designed to provide excellent welding performance with stable arc and good arc striking & restriking properties. ESAB Xpert 7018 deposits good radiographic quality welds.
Typical All Weld MetalChemical Composition (%)
Typical All Weld MetalMechanical Properties
C 0.08
Si 1.20
Mn 0.40
YS (MPa) 470
UTS (MPa) 550
Elongation (%) 28
Impact @-30°C (J)
50P 0.025
S 0.025
A basic coated electrode for carbon-manganese steels
FR CoverallFull Body Protection
Safety & Comfort
ESAB FR Coverall has been designed to give maximum
protection and comfort. The 100% cotton fire retardant
material combines comfort with safety. The elegant Navy
Blue colour provides perfect match to the work
environment.
100% Cotton for comfort
Two Chest Pockets for improved utility
Covered Zipper for safety
Elasticated Waist for comfort
Meets requirements of EN ISO 11612 & ISO 11611
Visit www.esabindia.com for more information.
Image 3 optional
FR Coverall
Ordering Information
Description Part number Description Part number
FR Coverall, Medium (40”) 2001007012 Welding Yoke 2001007011
Welding Jacket LW 2001007010 Welding Apron (Medium) 2001007005
Welding Sleeve 2001007002 Welding Leg Guard 2001007003
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Product picture
iSGM 3500
Rugged CNC Gantry Cutting Machine
Application Areas
Industrial & General fabrication
General manufacturing
Structural steel fabrication
iSGM 3500 has a rugged 3-axis heavy duty gantry
design for smooth motion & accuracy for improved
cutting performance. With dual side, high speed AC
drives and a high speed plasma lifter, iSGM 3500
delivers higher productivity.
Rapid cut-to-cut cycle times with High Speed Plasma
lifter with in-built laser pointer for quick tool positioning,
high rapid machine speed, high vertical lifter speed &
quick arc initiation
Electrode Wear Compensation for consistent cutting
performance throughout the life of the Electrode
Faster Set-up with split screen for next job preparation
while viewing current job
Integrated Promotion Software & Cut Cost Calculator
Remote Diagnostics
Image 2 optional
Image 3 optional
Specifications / Technical data
Cutting Width, max 2,700 mm
Rail gauge 3,500 mm
Machine width 4,625 mm
Machine Speed, max 12,000 mm/min
Cutting length 6,300 mm / 13,000 mm
Cutting process Plasma & Oxy-fuel
No of tools 2 ( 1 Plasma & 1 Oxy-fuel )
Plasma power source ESAB A120
Plasma cutting thickness 16 mm production pierce ( max 20 mm )
Oxy-fuel cutting thickness 65 mm production pierce / 150 mm (Edge start)
Features
Windows 7 Embedded OS
Dual Intel Processor for motion & I/O
120 GB SATA SSD Hard drive
In-built Wi-fi
Auto-logging of Cutting Statistics
In-built Nesting Software
Automatic machine software back-up
Specifications / Technical data
Max output 120 A
Recommended cut 16 mm
Maximum cut 20 mm
Mains supply, 50/60 Hz 400 VAC, 3 Phase supply
Output range 30 - 120A
Output power 15.4 Kw
Output at 80% duty cycle 120 A
Output at 100% duty cycle 100 A
Max OCV 260 VDC
Torch air pressure 5.2 bar (75.4 psig)
Torch air consumption 189 l/min (400.5 cfh)
Weight, incl cable and torch 28.6 kg (63 lbs.)
Dimensions, L x W X H 660 x 248 x 343 mm
Note
: S
pecific
atio
ns s
ubje
ct
to c
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ithout
notice. P
roducts
may v
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fro
m those p
ictu
red.
A120 Plasma
Automated Plasma Cutting System
The A120 plasma system, an industrial proven platform
offers standard features to meet the needs of many
automated applications. With all the advantages of 1Torch
and proven system reliability, the automated A120
Plasma delivers the best in productivity, precision and
performance.
The SL100® SV 1Torch® Start technology eliminates
electronic interference and provides strong pilot arc for
quick and reliable start
The auto-pilot restart function enables the A120 to cut
expanded metal quickly and easily
Tool-less quick torch disconnect for easy change
between mechanized and manual cutting (SL100 torch
with standard ACT Quick Disconnect)
Ordering Information
Description Part number
iSGM 3500 X 8000 4660101000
iSGM 3500 X 15000 4660101001
Eastern Regional Office
P41 Taratala Road
Kolkata 700 088
Tel : (033) 2401 9671
Fax : (033) 2401 4427
Email : [email protected]
Western Regional Office
501/502, 5th Floor, Sagar Tech-B
Andheri Kurla Road, Saki Naka
Andheri East, Mumbai 400 072
Tel : (022) 2851 7386
Fax : (022) 2852 4974
Email : [email protected]
Northern Regional Office
239 – 240, DLF Tower
Shivaji Marg, Near Karampura
Crossing, New Delhi 110 015
Tel : (011) 4142 7091
Fax : (011) 4142 7099
Email : [email protected]
Southern Regional Office
13, Industrial Estate, III Main Road,
Ambattur, Chennai – 600 058
Tel : (044) 4295 7894 / 95
Fax : (044) 4295 7889
Email : [email protected]
Central Regional Office
No. 218, Ashirvad
South Ambazari Road
Bajaj Nagar, Nagpur 440 010
Tel : (0712) 222 9547 / 48
Fax : (0712) 222 9549
Email : [email protected]
ESAB / esabindia.com
Regd & H. O. : ESAB INDIA LIMITED
13, Industrial Estate, III Main Road
Ambattur, Chennai – 600058
Email: [email protected]
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