MANAJEMEN OPERASIONAL
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Transcript of MANAJEMEN OPERASIONAL
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MANAJEMEN OPERASIONAL
ELISABETH SUPRIHARYANTI, SE.,M.SI
PROGRAM PASCA SARJANA MAGISTER MANAJEMEN UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya
www.wima.ac.id
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
Manajemen Operasional
Kegiatan yang berhubungan dengan penciptaan barang dan jasa melalui adanya pengubahan input menjadi output
Kegiatanproses manajemen meliputi perencanaan, pengorganisasian, pengarahan dan pengendalian
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
Input
man, machine, money,
m aterial
Output Barang/
Jasa
Transformasi
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 1-4
Functions - Bank
Operations Finance/
Accounting Marketing
Check
Clearing
Teller
Scheduling
Transactions Processing
Security
Commercial Bank
1984-1994
T/Maker Co.
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 1-5
Functions - Manufacturer
Operations Finance/
Accounting
Marketing
Production
Control
Manufacturing Quality
Control
Purchasing
Manufacturing
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
Keputusan MO
1. Desain Produk/Jasa
2. Desain Proses dan kapasitas
3. Lokasi
4. Desain tata Letak
5. Manajemen Mutu
6. Sumber daya manusia dan sistem kerja
7. SCM
8. Persediaan, MRP, JIT
9. Penjadwalan jangka pendek dan menengah
10. pemeliharaan
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1-7
WHAT OPERATIONS MANAGERS DO
Plan - Organize - Staff - Lead - Control
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
Product Life Cycle
Negative cash flow
Introduction Growth Maturity Decline
Sale
s,
cost,
and c
ash f
low
Cost of development and production
Cash flow
Net revenue (profit)
Sales revenue
Loss
Figure 5.2
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
Scope of
product
development
team
Product Development Stages
Scope for design and engineering
teams
Evaluation
Introduction
Test Market
Functional Specifications
Design Review
Product Specifications
Customer Requirements
Feasibility
Concept
Figure 5.3
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Relationship matrix
How to satisfy customer wants
Interrelationships
Com
petitive
assessm
ent
Technical evaluation
Target values
What the customer
wants
Customer importance
ratings
Weighted rating
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
Triple Bottom Line
Consider the systems necessary to support the three Ps: people, planet, and profit
Figure S5.1
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
Process, Volume, and Variety
Process Focus projects, job shops
(machine, print, hospitals, restaurants)
Arnold Palmer Hospital
Repetitive (autos, motorcycles, home
appliances) Harley-Davidson
Product Focus (commercial baked goods,
steel, glass, beer) Frito-Lay
High Variety one or few units per run, (allows customization)
Changes in Modules modest runs, standardized modules
Changes in Attributes (such as grade, quality, size, thickness, etc.) long runs only
Mass Customization (difficult to achieve, but huge
rewards) Dell Computer
Poor Strategy (Both fixed and variable costs
are high)
Low Volume
Repetitive Process
High Volume
Volume Figure 7.1
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
Types of Layout
1. Office layout
2. Retail layout
3. Warehouse layout
4. Fixed-position layout
5. Process-oriented layout
6. Work-cell layout
7. Product-oriented layout
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
The Strategic Importance of Location
The objective of location strategy is to maximize the benefit of location to the
firm
Options include
1. Expanding existing facilities
2. Maintain existing and add sites
3. Closing existing and relocating
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
Location and Costs
Location decisions based on low cost require careful consideration
Once in place, location-related costs are fixed in place and difficult to reduce
Determining optimal facility location is a good investment
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
Location Decisions
Country Decision Key Success Factors
1. Political risks, government rules, attitudes, incentives
2. Cultural and economic issues
3. Location of markets
4. Labor talent, attitudes, productivity, costs
5. Availability of supplies, communications, energy
6. Exchange rates and currency risks Figure 8.1
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
Location Decisions
Region/ Community
Decision
Key Success Factors
1. Corporate desires
2. Attractiveness of region
3. Labor availability and costs
4. Costs and availability of utilities
5. Environmental regulations
6. Government incentives and fiscal policies
7. Proximity to raw materials and customers
8. Land/construction costs Figure 8.1
MN
WI
MI
IL IN OH
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
Location Decisions
Site Decision Key Success Factors
1. Site size and cost
2. Air, rail, highway, and waterway systems
3. Zoning restrictions
4. Proximity of services/ supplies needed
5. Environmental impact issues
Figure 8.1
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
Transparency
Masters to
accompany
Heizer/Render Principles of
Operations
Management, 5e, and
Operations
Management, 7e
2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 11-19
The Supply Chain
Supplier
Supplier
Supplier
Inventory
Inventory
Distributor
Inventory Inventory
Manufacturer
Customer
Customer
Customer
Market research data
Scheduling information
Engineering and design data
Order flow and cash flow
Ideas and design to
satisfy end
customer
Material flow
Credit flow
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
Transparency
Masters to
accompany
Heizer/Render Principles of
Operations
Management, 5e, and
Operations
Management, 7e
2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 12-20
Inventory Classifications
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
Transparency
Masters to
accompany
Heizer/Render Principles of
Operations
Management, 5e, and
Operations
Management, 7e
2004 by Prentice Hall, Inc. Upper Saddle River, N.J. 07458 13-21
Planning Tasks and Responsibilities
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
Transparency
Masters to
accompany
Heizer/Render Principles of
Operations
Management, 5e, and
Operations
Management, 7e
2004 by Prentice Hall, Inc. Upper Saddle River, N.J. 07458 13-22
Planning Horizons
Today 3 Months 1 year 5 years
Planning Horizon
Short-range plans
Job assignments
Ordering
Job scheduling
Dispatching
Intermediate-range plans
Sales planning
Production planning and
budgeting
Setting employment, inventory,
subcontracting levels
Analyzing operating plans
Long-range plans
R&D
New product plans
Capital expenses
Facility location, expansion
Responsible
: Operations
managers,
supervisors,
foremen
Responsibl
e:
Operations
managers
Responsible:
Top
executives
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
Transparency
Masters to
accompany
Heizer/Render Principles of
Operations
Management, 5e, and
Operations
Management, 7e
2004 by Prentice Hall, Inc. Upper Saddle River, N.J. 07458 13-23
Relationships of the Aggregate Plan
Aggregate
Plan for
Production
Demand
Forecasts,
orders
Master
Production
Schedule, and MRP systems
Detailed Work
Schedules
External
Capacity
Subcontractors
Inventory On
Hand
Raw Materials
Available
Work Force
Marketplace
and Demand
Research and
Technology Product
Decisions
Process
Planning & Capacity
Decisions
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PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
-
PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
-
PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN
UNIKA WIDYA MANDALA SURABAYA
Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id
Pengukuran Kinerja MO
Output
Produktivitas =
input
Output
Produktivitas =
multi faktor (man+material+money,dll)