MANAJEMEN OPERASIONAL

28
MANAJEMEN OPERASIONAL ELISABETH SUPRIHARYANTI, SE.,M.SI PROGRAM PASCA SARJANA MAGISTER MANAJEMEN UNIKA WIDYA MANDALA SURABAYA Jl.Dinoyo 42-44 Surabaya www.wima.ac.id

description

rrrr

Transcript of MANAJEMEN OPERASIONAL

  • MANAJEMEN OPERASIONAL

    ELISABETH SUPRIHARYANTI, SE.,M.SI

    PROGRAM PASCA SARJANA MAGISTER MANAJEMEN UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya

    www.wima.ac.id

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    Manajemen Operasional

    Kegiatan yang berhubungan dengan penciptaan barang dan jasa melalui adanya pengubahan input menjadi output

    Kegiatanproses manajemen meliputi perencanaan, pengorganisasian, pengarahan dan pengendalian

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    Input

    man, machine, money,

    m aterial

    Output Barang/

    Jasa

    Transformasi

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 1-4

    Functions - Bank

    Operations Finance/

    Accounting Marketing

    Check

    Clearing

    Teller

    Scheduling

    Transactions Processing

    Security

    Commercial Bank

    1984-1994

    T/Maker Co.

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 1-5

    Functions - Manufacturer

    Operations Finance/

    Accounting

    Marketing

    Production

    Control

    Manufacturing Quality

    Control

    Purchasing

    Manufacturing

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    Keputusan MO

    1. Desain Produk/Jasa

    2. Desain Proses dan kapasitas

    3. Lokasi

    4. Desain tata Letak

    5. Manajemen Mutu

    6. Sumber daya manusia dan sistem kerja

    7. SCM

    8. Persediaan, MRP, JIT

    9. Penjadwalan jangka pendek dan menengah

    10. pemeliharaan

  • 1-7

    WHAT OPERATIONS MANAGERS DO

    Plan - Organize - Staff - Lead - Control

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    Product Life Cycle

    Negative cash flow

    Introduction Growth Maturity Decline

    Sale

    s,

    cost,

    and c

    ash f

    low

    Cost of development and production

    Cash flow

    Net revenue (profit)

    Sales revenue

    Loss

    Figure 5.2

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    Scope of

    product

    development

    team

    Product Development Stages

    Scope for design and engineering

    teams

    Evaluation

    Introduction

    Test Market

    Functional Specifications

    Design Review

    Product Specifications

    Customer Requirements

    Feasibility

    Concept

    Figure 5.3

  • Relationship matrix

    How to satisfy customer wants

    Interrelationships

    Com

    petitive

    assessm

    ent

    Technical evaluation

    Target values

    What the customer

    wants

    Customer importance

    ratings

    Weighted rating

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    Triple Bottom Line

    Consider the systems necessary to support the three Ps: people, planet, and profit

    Figure S5.1

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    Process, Volume, and Variety

    Process Focus projects, job shops

    (machine, print, hospitals, restaurants)

    Arnold Palmer Hospital

    Repetitive (autos, motorcycles, home

    appliances) Harley-Davidson

    Product Focus (commercial baked goods,

    steel, glass, beer) Frito-Lay

    High Variety one or few units per run, (allows customization)

    Changes in Modules modest runs, standardized modules

    Changes in Attributes (such as grade, quality, size, thickness, etc.) long runs only

    Mass Customization (difficult to achieve, but huge

    rewards) Dell Computer

    Poor Strategy (Both fixed and variable costs

    are high)

    Low Volume

    Repetitive Process

    High Volume

    Volume Figure 7.1

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    Types of Layout

    1. Office layout

    2. Retail layout

    3. Warehouse layout

    4. Fixed-position layout

    5. Process-oriented layout

    6. Work-cell layout

    7. Product-oriented layout

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    The Strategic Importance of Location

    The objective of location strategy is to maximize the benefit of location to the

    firm

    Options include

    1. Expanding existing facilities

    2. Maintain existing and add sites

    3. Closing existing and relocating

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    Location and Costs

    Location decisions based on low cost require careful consideration

    Once in place, location-related costs are fixed in place and difficult to reduce

    Determining optimal facility location is a good investment

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    Location Decisions

    Country Decision Key Success Factors

    1. Political risks, government rules, attitudes, incentives

    2. Cultural and economic issues

    3. Location of markets

    4. Labor talent, attitudes, productivity, costs

    5. Availability of supplies, communications, energy

    6. Exchange rates and currency risks Figure 8.1

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    Location Decisions

    Region/ Community

    Decision

    Key Success Factors

    1. Corporate desires

    2. Attractiveness of region

    3. Labor availability and costs

    4. Costs and availability of utilities

    5. Environmental regulations

    6. Government incentives and fiscal policies

    7. Proximity to raw materials and customers

    8. Land/construction costs Figure 8.1

    MN

    WI

    MI

    IL IN OH

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    Location Decisions

    Site Decision Key Success Factors

    1. Site size and cost

    2. Air, rail, highway, and waterway systems

    3. Zoning restrictions

    4. Proximity of services/ supplies needed

    5. Environmental impact issues

    Figure 8.1

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    Transparency

    Masters to

    accompany

    Heizer/Render Principles of

    Operations

    Management, 5e, and

    Operations

    Management, 7e

    2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 11-19

    The Supply Chain

    Supplier

    Supplier

    Supplier

    Inventory

    Inventory

    Distributor

    Inventory Inventory

    Manufacturer

    Customer

    Customer

    Customer

    Market research data

    Scheduling information

    Engineering and design data

    Order flow and cash flow

    Ideas and design to

    satisfy end

    customer

    Material flow

    Credit flow

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    Transparency

    Masters to

    accompany

    Heizer/Render Principles of

    Operations

    Management, 5e, and

    Operations

    Management, 7e

    2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 12-20

    Inventory Classifications

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    Transparency

    Masters to

    accompany

    Heizer/Render Principles of

    Operations

    Management, 5e, and

    Operations

    Management, 7e

    2004 by Prentice Hall, Inc. Upper Saddle River, N.J. 07458 13-21

    Planning Tasks and Responsibilities

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    Transparency

    Masters to

    accompany

    Heizer/Render Principles of

    Operations

    Management, 5e, and

    Operations

    Management, 7e

    2004 by Prentice Hall, Inc. Upper Saddle River, N.J. 07458 13-22

    Planning Horizons

    Today 3 Months 1 year 5 years

    Planning Horizon

    Short-range plans

    Job assignments

    Ordering

    Job scheduling

    Dispatching

    Intermediate-range plans

    Sales planning

    Production planning and

    budgeting

    Setting employment, inventory,

    subcontracting levels

    Analyzing operating plans

    Long-range plans

    R&D

    New product plans

    Capital expenses

    Facility location, expansion

    Responsible

    : Operations

    managers,

    supervisors,

    foremen

    Responsibl

    e:

    Operations

    managers

    Responsible:

    Top

    executives

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    Transparency

    Masters to

    accompany

    Heizer/Render Principles of

    Operations

    Management, 5e, and

    Operations

    Management, 7e

    2004 by Prentice Hall, Inc. Upper Saddle River, N.J. 07458 13-23

    Relationships of the Aggregate Plan

    Aggregate

    Plan for

    Production

    Demand

    Forecasts,

    orders

    Master

    Production

    Schedule, and MRP systems

    Detailed Work

    Schedules

    External

    Capacity

    Subcontractors

    Inventory On

    Hand

    Raw Materials

    Available

    Work Force

    Marketplace

    and Demand

    Research and

    Technology Product

    Decisions

    Process

    Planning & Capacity

    Decisions

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

  • PROGRAM PASCA SARJANA-MAGISTER MANAJEMEN

    UNIKA WIDYA MANDALA SURABAYA

    Jl.Dinoyo 42-44 Surabaya-www.wima.ac.id

    Pengukuran Kinerja MO

    Output

    Produktivitas =

    input

    Output

    Produktivitas =

    multi faktor (man+material+money,dll)