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AWES Minutes - Q1 2012
AG3362-AWES-240112-Minutes_b.docx, 10th Feb 2012 1
Meeting type: Advanced Well Equipment Standards Group – 2012 Q1 Meeting Date: Wednesday 25th & Thursday 26th Jan 2012 Venue: Eni Offices, Milan, Italy
Actions Summary
Ser Action By By when
1 Initiate survey of existing standards/ guidelines and reliability issues OTM/ALL Ongoing
2 Invite members to share existing internal testing standards OTM Ongoing
3 Consider potential for JIP to understand downhole conditions in parallel to other activities.
OTM / DHE WGL
Ongoing
4 Consider JIP for encapsulation qualification standards OTM / CCL WGL
Ongoing
5 Invite subsea control vendors OTM Ongoing
6 Invite cables, control lines (hydraulic, electric and fiberoptics and connector companies to participate
OTM Ongoing
7 To encourage Petrobras, ConocoPhillips, Murphy Oil, Anadarko, Total and others to join group
OTM Ongoing
9 Seek ISO framework (structure, format, ranges/ scenarios etc OTM Next Meeting
9 Engage hydraulic control line reps / Get hydraulic connector presentation so we can discuss issue or reliability of hydraulic connectors
OTM Next Meeting
10 Draft one page outline JIP proposal for Subsea Feedthrough JIP, circulate and setup half day launch meeting alongside next AWES mtg
OTM Next Meeting
11 OTM to provide guest agreement based on that used for SEAFOM for guests at all future meetings
OTM Next Meeting
12 OTM to seek US and European representation for all members to ensure continuity through meetings
OTM Next Meeting
13 Manage communication between different workgroup leaders to prevent duplication and ensure consistency
OTM Ongoing
14 WG 1 - CCL - Implement existing qualification tests on Impact testing, Abrasion and compatibility
WG 1 Next Telecon
15 WG 2 - OHZI - All to get copies of ISO 144998 and Template, Tech Specs, Supplier Manufacturer performance, Packer Types
WG 2 Next Telecon
16 WG 3 - DE - Table of Content for review WG 3 17-25 Feb
Attendees
Company Contact E-Mail
Justin Bowersock Baker Justin.Bowersock@bakerhughes.com
Terry Bussear Baker Terry.bussear@bakerhughes.com
Facchini Massimo Brugg Cables facchini.massimo@brugg.com
Franco Botazzi eni Franco.bottazzi@eni.com
Carmen Repetto eni Carmen.repetto@eni.com
Bruce Scott Halliburton Bruce.Scott@Halliburton.com
Graham Edmonstone Maersk graham.edmonstone@maerskoil.com
Jesse Cochrane Mid South Control Line JCochrane@ControlLine.com
Iain Coates Nexen Iain_Coates@nexeninc.com
AWES Minutes - Q1 2012
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Annie Hairsine OTM Annie.hairsine@otmnet.com
Shan Vahora OTM Shahnawaz.vahora@otmnet.com
Amato Gusmeroli OMV Amato.gusmeroli@omv.com
Andy Gorrara Read Well Services Andrew.Gorrara@readwellservices.com
Michael Scott Roxar Michael.scott@roxar.com
Terje Baustad Roxar Terje.Baustad@Emerson.com
Cliff Westwood RSCC cliff.westwood@r-scc.com
Wolfgang Faist RWE Dea Wolfgang.faist@rwe.com
Stephan Schröder RWE Dea Stephan.Schroeder@rwe.com
Ramaswamy Meyyappan Schlumberger RMeyyappan@slb.com
Stephen Pride Schlumberger Pride1@slb.com
Odd Geir Svela Statoil ogs@statoil.com
Tim Davis TAM Tim.Davis@tamintl.com
Brian Drakeley Weatherford Brian.Drakeley@weatherford.com
Dean Lehner Weatherford Dean.Lehner@weatherford.com
Graeme Bedborough Weatherford Graeme.Bedborough@eu.weatherford.com
Sean Yakeley Weatherford sean.yakeley@weatherford.com
Matthew Crump Weatherford Matthew.crump@weatherford.com
Apologies
Company Contact E-Mail
Simon Kelly Expro Simon.Kelly@exprogroup.com
Grant MacKinlay Nexen Grant_mackinlay@nexeninc.com
Paul Hazel Welltec phazel@welltec.com
Lilian Izquierdo / Shawn Pace Chevron Lilian.Izquierdo@chevron.com
Walter Constantine Prysmian Group
AWES Minutes - Q1 2012
AG3362-AWES-240112-Minutes_b.docx, 10th Feb 2012 3
Presentation Slides A copy of the slides presented during the meeting is contained within Appendix 1 of these minutes.
AWES Minutes - Q1 2012
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1 Introduction & Objectives Annie Hairsine (OTM) welcomed everybody to the Advanced Well Equipment Standards (AWES) Group Quarter 1 2012 meeting following the kick off meeting in September 2011. The objectives of the meeting were outlined as follows:
To provide a quarterly update to the Steering Committee on work group progress and future focus area
To facilitate further development of the workgroups All participants were invited to introduce themselves. Contact details of attendees are shown at the front of these minutes.
2 Update on Group Status 2.1 Background to AWES Annie Hairsine (OTM) outlined the background to the Advanced Well Equipment Standards Group describing how Lars Vinje (Statoil) had championed the concept initially and presented it to the oil company members of the PEA IWC group. Since that time launch meetings had been held in Houston and Amsterdam to substantiate interest with 19 companies agreeing to sign up as members and the project kicking off in Sep 2011 in Houston where a chairman was appointed and 3 working groups were launched. 2.2 Previous meeting actions The actions from the kick off meeting were listed as follows with the status as shown:
Ser Action By Status
1 Enable website accounts OTM Complete
2 Set up dedicated Linked In group for AWES OTM Complete
3 Update work group participation matrix ALL Complete
4 Initiate survey of existing standards/ guidelines and reliability issues OTM/ALL Ongoing
5 Invite members to share existing internal testing standards OTM Ongoing
6 Consider potential for JIP to understand downhole conditions in parallel to other activities.
OTM / DHE WGL
Ongoing
7 Consider JIP for encapsulation qualification standards OTM / CCL WGL
Ongoing
8 Include equipment priority listing and definition on agenda of SC meetings OTM Today
Present WG schedules at each SC meeting OTM / WGLs
Today
9 Invite subsea control vendors OTM Ongoing
10 Invite out of industry expertise to share in failure mode analysis and reporting methods OTM Q1/12
11 Invite cables, control lines (hydraulic, electric and fiberoptics and connector companies to participate
OTM Ongoing
12 To encourage Petrobras, ConocoPhillips, Murphy Oil, Anadarko, Total and others to join group
OTM Ongoing
13 Coordinate workshop schedule for 2012 OTM Today
2.3 Membership Status Annie outlined the current membership status as shown in the table below:
Members as at 25th Jan 2012
Actively pursuing membership through legal departments
Interested Attempting to reach
Baker Hughes ENI Brugg Cables Aker Solutions
BP Maersk Expro BHP Billiton
Chevron Petrobras OMV Cameron
Halliburton Prysmian ConocoPhillips
Mid South Control Lines Read Well Services FMC Technologies
Nexen GE
Roxar Saudi Aramco
RSCC Cables & Control Shell
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Lines
RWE Dea Teledyne Technologies
Schlumberger TOTAL
Statoil
TAM International
Weatherford
Welltec
2.4 Website Update All were reminded that the AWES website was now live (http://www.awes-group.com). Members can access the website to acquire member contact details, copies of existing qualification specifications and copies of presentations and meeting minutes.
3 Steering Group Matters 3.1 Priority of Equipments Annie presented the priority of equipments which had already been identified with the top three being undertaken by work groups as follows:
Cables, Control Lines & Connectors
Open hole zonal isolation
Electronics in downhole tools
Downhole sensors
ICVs
IWIS for hydraulic systems
ICDs/ Sand Screens
Components forming the barrier envelope (production packer)
ESPs It was widely agreed that Sandscreens, ICVs and ESPs needed to be removed because they are already covered in other standards however other equipments which have standards but are not covered sufficiently will need to be considered. Graham Edmonstone (Maersk) felt that adding gas lift to the list of equipment could have been a quick win for the group. It was also felt that there is a need to include safety valve, chemical injection valve, connectors and clamps to the list of equipment covered in AWES. Graham Edmonstone enquired whether SCMs will be included in the scope of work as this had been raised by Lars Vinje (Statoil) with Shell voicing similar issues. It was suggested by Bruce Scott and Odd Geir that SIIS and IWIS should cover SCMs but it was generally felt that more standardized SCMs were needed. Outside of this group as an industry there is a need to standardize interfaces of SCM. Overall it was agreed that launching four workgroups at the same time would be impossible. It was widely agreed that there needs to be a prioritization of workgroups as some companies felt they couldn’t afford to bring 6 or 7 people every time to the meetings. It was also felt that it was important to decide how big the standards needed to be. Once that is consensually agreed the resource allocation can be managed much more effectively. Dean Lehner, Weatherford also expressed his reservation at some of the timelines set by AWES as he felt they were too aggressive. This would reviewed by each workgroup. 3.2 Consistency between work groups Graham Edmonstone (Maersk) re-iterated the need to make sure different groups were tied-in together as there was no point in having separate standards. It was suggested OTM should proactively manage the communications between different work group leaders to ensure there was no duplication of work. ACTION OTM. 3.3 Inclusion of Oil majors
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It was again felt that it was important to get as many large Oil companies involved in this process as possible such as CoP and TOTAL so that AWES can truly represent a whole industry effort. ACTION OTM. 3.4 ISO engagement Statoil re-iterated the need to consistently refer to ISOs that already exist such as ISO 14310 and also the need for any AWES group outputs to become an ISO or API Standard. Furthermore, a query was raised as to whether ISO had been approached whereupon Brian Drakeley (Weatherford) advised that from his experience in SEAFOM Fibre Optic Standards, if ISO are involved as early as possible it makes the process easier in the long term. Brian Drakeley also shared a qualification standard table used in SEAFOM and wondered whether that could be used in AWES. It was widely agreed that this may be relevant to some workgroups but was not expected to suit all. ACTION OTM to contact relevant ISO committees. 3.5 Testing clarification It was unanimously agreed that there should be full clarity between performance standard and design standard. It was decided that the AWES group was concerned with performance standards. 3.6 Corrosion Study and Part numbering There was a query on the inclusion of part numbering in this standardization process as it was identified that this process would help with communications due to differences in each company. After discussion it was felt that this should be kept out of scope. There was also a query from Terry Bussear (Baker) on whether a corrosion study should be part of the qualification whether this would be included in the scope of work. It was decided that this could be done in future but would not be appropriate now. 3.7 Work Group participation/Contribution All were reminded of the need for active participation from all members in the workgroups. This included quarterly workshops but also interim telecoms as this was not the sole responsibility of work group leaders. 3.8 Confidentiality All guests present were invited to state that they would comply with the principles of confidentiality in regards to working group discussions. All responded positively. OTM is to provide a guest agreement based on that used for SEAFOM for guest's at all future meetings – ACTION OTM.
4 Work Group Updates since last meeting 4.1 Cables and Control Lines Cliff Westwood (RSCC) described the work he had done in preparing a draft spec for cables. He hoped that the group could reach agreement on the format during the working group’s session on the next day. He emphasized the point of being consistent over time to achieve good results. 4.2 Open Hole Zonal Isolation Sean (Weatherford) stated that the Open Hole Zonal Isolation group would cover any open hole expandable tools including swellable packers. Items not included in this list should be considered already in ISO 14310.
4.3 Downhole Electronics Dean Lehner (Weatherford) and the Downhole Electronics group identified the need to make a decision on whether to include control or sensing products as it is not realistic to include both in the single group. There were some product lines which do both sense and control and the group would have to decide whether to include all of them. The exact scope of work still hadn’t been defined as such and the work would be redirected where the expertise lay. 4.4 Overall comments on three workgroups The full update done by work group leaders can be found in the attached presentations. Statoil requested that the standard should be generic enough and include as broad a range of products as possible. It was also suggested that qualification could be done at different levels and include different variables such as pressure, safety factors etc.
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5 Knowledge Sharing Presentations The following guest companies gave introductions to their company activities.
Brugg Cables – Facchini Massimo
OMV - Amato Gusmeroli
Read International - Andy Gorrera
6 Working Group Developments Shan Vahora welcomed the group on Day 2 where the main agenda for the day was to split into the work groups and establish a plan of action for the next quarter. All were reminded of the outline best practice structure which could be used as a template for each workgroup.
Objective and scope
References
Definitions and abbreviations
Classification
System design
General requirements
Environmental conditions
Reliability
Documentation requirements
Qualification testing
SIT documentation
Design requirements (optional)
Functional requirements (optional)
Testing requirements The following agenda for the working group sessions was presented by each workgroup leader. 6.1.1 Cables and Control Lines
Review Draft Specification Format
Discussion of Cable Pressure Ratings
Calculations, Critical Variable, Tolerances, Safety Factors, etc
Discussion on Encapsulations
Purpose, Life Cycle, Critical Properties, Development of Qualification Tests. 6.1.2 Open Hole Zonal Isolation Operator Company Reps
Collect historical well parameter data showing the following information; geographic location, drilled hole diameter, calliper log diameter, current packer test requirement, BHT, BHP, etc
So far only received info back from Statoil, Nexen Service Company Reps
Provide brief overview of current packer test criteria for each packer type (inflatable, swellable, mechanical, etc)
So far received information back from WFT, HAL, BHI, TAM
Waiting on info from SLB 6.1.3 Downhole Electronics
Define ‘Downhole Electronics’
What equipment is covered under the standard
Discussion point – is this only electronics or is all Intelligent Well monitoring devices to be included?
Outline ‘Acceptance Criteria’ and how Testing is conducted. Reporting of results is to be standardized so comparison can be made efficiently.
AWES Minutes - Q1 2012
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Performance Minimums
Functionality
Performance
Drift
Accuracy
Resolution
Long Term Performance etc…
Metrology
NACE / API etc. What can be adapted that already exists?
Define ‘Stages of Qualification’
ISO standards, what can be adapted to meet our standard?
What do the Operators want to see?
Earlier discussions mentioned ‘Building Blocks’, for those of you that have recollection of this, please expand.
Develop a Standard way of reporting Metrology and Performance indicators
Define Failure Modes
7 Work Group Updates All work group updates and details of actions are presented in slide format and attached in this pack. 7.1 Agreed Actions 7.1.1 Cables and Control Lines RSCC / Cliff Westwood -
Revise Current Draft Specification to Remove Design Aspects
Add TEC Diagram in Definitions
Investigate Pressure Test Fixture Designs for Pressure Qualifications Weatherford / Graeme Bedborough & Ed Laffitte
Develop Draft of Impact Test Qualification Procedure
MSCL / Jessie Cochran
Investigate / Collect / Share Abrasion Testing Results Schlumberger / Ram Meyyappan
Get Authorization to Share SLB Cable Qualification Test Procedures/Processes Roxar/ Michael Scott
Get Authorization to Share Roxar Cable Specification and/or Qualification Test Procedures/Processes
7.1.2 Open Hole Zonal Isolation
Prepare Template for Standard Document - send the document prior next teleconference (TC) {Sean}
Technical Specification - Operators (Sec. 6) draft prior next TC2 {Odd}
Matrix - Prepare the (V-iv to V-III); draft prior next TC2 {Wolfgang}
Supplier Manufacturer Performance Section - Service (Sec. 7); draft prior next TC2 {Justin}
Annex A (Packer Types) - Draft prior next TC2 {Matthew} 7.1.3 Downhole Electronics – Now to be known as Downhole Gauges (Sensing)
Table of Contents
3-4 weeks for generation – Feb 17th-Feb 25th
2-3 weeks for group member review – March 8th for Webex/conference
Annie/Bruce Scott – Contact ISO for Template
Terje Baustad / Dean Lehner to populate draft Table of Contents using headings as template per 13628 pt 6
SCOPE Draft – Discussion ongoing
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Qualification and Testing, QA/QC (still need to qualify what this is??) – Documentation traceability requirements etc…, FAT
Discussion Point – Documentation requirements/MTR requirements – can we specify in the standard, is this realistic? o Can this be discussed in the next AWES Chair meeting o Should be caution regarding inclusion of this in the standard – Personal comment
(Dean) 7.2 Long Term Plans 7.2.1 Electrical Feedthrough Subsea Systems Subsea Feedthrough Qualification JIP - It was agreed that a one page outline proposal with suggested scope and budget should be circulated to all interested parties and a tentative launch meeting scheduled alongside the next AWES meeting (extra half day) - Action – OTM. 7.2.2 Downhole Conditions JIP – should be placed on hold for now.
8 Next Meetings 8.1 Work Group Meetings
Work Group Date Details
WG 1 - Cables, Control Lines & Connectors 15.00 GMT Wed 14th March 2012 Via Webex
WG 2 - Open Hole Zonal Isolation 07.30 CST Tue 28th February 2012
+ Late March / Early April (TBA)
Via Webex
Via Webex
WG 3 - Downhole Electronics 15:00 GMT Thu 8th March 2012 Via Webex
8.2 Steering Committee Meetings The next AWES Steering Committee meeting (Q2) will be held 8/9th May 2012 in Houston, USA hosted by Weatherford. (Post Meeting Note: This has now been confirmed from 8am 8th May - lunch 9th May at Weatherford's offices on St James Place in Houston.) The Steering Committee also agreed to align dates with SEAFOM / SIIS for Quarter 3 and 4 meetings in 2012 to promote wider industry participation. Precise dates would be circulated at a later date however it was hoped that RSCC may be able to host in Connecticut in September. Q3 - September: (24 – 28 September) Hyatt Regency Hotel, 1 Ave De Lafayette, Boston, MA 02111, USA. Phone: +1 617 912 1234. Fax: +1 617 451 2198. Website: www.regencyboston.hyatt.com Q4 – (4 – 7th December): Victoria Park Plaza Hotel, Damrak 1-5, Amsterdam 1012 LG, The Netherlands. Phone: +31 (0) 20 62 34, Fax: +31 (0) 20 62 52 997. Website: http://www.parkplaza.com/amsterdamnl_victoria
9 Any Other Business 9.1 Declaration of Interest Brugg Cables, OMV and ReadWell indicated that they would make recommendations to their respective organisations to formally join the AWES membership – ACTION OTM. 9.2 WG Participation
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OTM to seek US and European representation for all members to ensure continuity through meetings – ACTION OTM. The meeting was closed at 3.30pm.
AWES Minutes - Q1 2012
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Appendix 1 – Meeting Presentation Slides
AWES
Advanced Well Equipment
Standardisation Group
Milan – 25th -26th Jan 2012 Kindly hosted by Stefano Di Vincenzo & Franco Bottazzi, Eni E&P
2
Annie Hairsine & Shan Vahora OTM
Objectives of the meeting
3
• To provide a quarterly update to the Steering
Committee on work group progress and future
focus areas
• To facilitate further development of the
workgroups
Agenda – Day 1
4
Wednesday 25th Jan 2012 Arrival with Lunch 12.00
Group Update 1 Introductions & Meeting objectives Annie Hairsine, OTM 12.45 2 Update on Group Status
a. Objectives of Group b. Recent activity against schedule c. Membership status d. Website Update
Annie Hairsine, OTM 13.15
3 Steering Committee Matters a. Definition & Priority of equipments
All 13.45
Tea & Coffee 14.30
Work Group Updates 4 Work Group Updates (Status, Progress since last meeting, Ongoing
Actions) a. Cables, Control Lines & Connectors b. Open Hole Zonal Isolation c. Downhole electronics
WG Leaders 15.00
Knowledge Sharing Presentations 5 Knowledge Sharing Presentations (3 x 10mins) New Companies 15.45 6 Day 1 review Annie Hairsine, OTM 16.15
End of Day 16.30
AWES Dinner 19.30
Agenda – Day 2
5
Thursday 26th Jan 2012
Arrival with Tea & Coffee 08.30 7 Day 2 welcome Shan Vahora, OTM 09.00
Working Group Development # 1 8 Working Groups
a. Cables & Control Lines b. Open Hole Zonal Isolation c. Downhole electronics
Working Groups 09.10
Tea & Coffee 10.30 9 Working Group Feedback WG Leaders 11.20
Lunch 12.00
Working Group Development # 2 10 Ongoing Working Group Discussion Working Groups 12.45
Tea & Coffee 14.30 11 Feedback & Actions for Next Quarter WG Leaders 14.45 12 Group Long term plans discussion
a. Beyond the Pilot Groups b. Proposed JIP to qualify subsea electrical feed through systems
All
15.15
13 Next meetings/ AOB Shan Vahora, OTM 15.45
Meeting Close 16.00
Meeting Admin
6
• Administration
• Refreshments • Toilets • Mobile phones switched off or turned to silent/vibrate • Work Packs • Dinner
• Minutes will be circulated after meeting together with attendee list • Group website; www.awes-group.com host to all documents – access restricted to members
Introductions
7
Please take 30 seconds to:
• Introduce yourself • Your relationship to Advanced Well Equipment • Objectives for this meeting • (Has anything changed for you since Sep?)
• Apologies from Chevron, Expro, Welltec & Nexen
Background to AWES
9
• In Oct 2009 at PICT & PEA IWC meetings in Copenhagen, Lars Vinje (Statoil) discussed with other industry representatives the need for a (qualification) standards group to ultimately improve the reliability of Advanced Well equipments (IWC, ICDs, etc)
• May 2011 – Launch meetings held in conjunction with PICT (Inflow Control Technology) network meeting in Houston and SIIS / SEAFOM meetings in Amsterdam - 19 companies indicated intention to sign up.
• Sep 2011 – AWES officially kicked off with the ultimate objective of: • Developing best practice guidelines (and ultimately standards) for the qualification of a
group of Advanced Well Equipments • Chairmen appointed and 3 x Working Groups launched
Group Structure
• Chairmen:
• Odd Geir Svela (Statoil), • Terry Bussear (Baker)
• Steering Committee
• One representative from each member organisation
• Work Groups • Led by designated work group leader • Supporting work group from membership
10
Group Charter Vision:
To promote reliable advanced well equipments across the industry
Overall Objectives:
• Development of test qualification procedures and standards for advanced well equipments
• Definition of how to measure sensor system performance • Sharing of results from prior testing work & lessons learnt • To raise the level of requirements and set a standard for vendors in terms of
qualifying their technology for an advanced well application • To gain confidence in lifetime expectancy of downhole sensors • To reduce the need for oil companies to run their own independent qualification
testing • To assist vendors to understand oil company requirements • QA/ QC
11
Scope of equipments
Inclusion of the following equipments:
• Downhole sensors • Electronics in downhole tools • ICVs • Open hole zonal isolation • IWIS for hydraulic systems • ICDs/ Sand Screens • Components forming the barrier envelope (production packer) • ESPs • Cables, Control Lines & Connectors
12
Outline of activities
13
Priority of equipment
• Classification of equipments
Review existing
standards
• Include ISO, API, SEAFOM, IWIS etc
• Include internal standards
• Identify gaps
Understand downhole conditions
• JIP initiation
Define test requirements
• Failure Mode Analysis • Agree standards • Establish best practice guideline
Conformance Testing
Knowledge Sharing Lessons Learnt Identifying best practice
Pilot Programme
• Cables & Control Lines • Open hole zonal isolation • Downhole electronics
Sep 2011 Sep 2012........... ........Sep 2014
Year 1 - Schedule
14
2011 2012
Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct
8.Wider adoption (API/ ISO)
4. Identify gaps 3. Survey of reliability issues
Activity
5. Confirm contents
Pilot Groups Launch
Liaison with API / ISO
2. Survey of existing standards
Data gathering – existing standards
1. Confirm scope of equipment
Face to face ¼ ly wksps
1/24/12
6. Draft content 7. Review content
Web conference
(Downhole test conditions JIP)
Review of Actions from Previous Meeting
Ser Action By By when
1 Enable website accounts OTM Complete 2 Set up dedicated Linked In group for AWES OTM Complete 3 Update work group participation matrix ALL Complete 4 Initiate survey of existing standards/ guidelines and reliability issues OTM/ALL Ongoing 5 Invite members to share existing internal testing standards OTM Ongoing 6 Consider potential for JIP to understand downhole conditions in parallel to
other activities. OTM / DHE WGL Ongoing
7 Consider JIP for encapsulation qualification standards OTM / CCL WGL Ongoing 8 Include equipment priority listing and definition on agenda of SC meetings OTM Today
Present WG schedules at each SC meeting OTM / WGLs Today 9 Invite subsea control vendors OTM Ongoing 10 Invite out of industry expertise to share in failure mode analysis and reporting
methods OTM Q1/12
11 Invite cables, control lines (hydraulic, electric and fiberoptics) and connector companies to participate
OTM Ongoing
12 To encourage Petrobras, ConocoPhillips, Murphy Oil, Anadarko, Total and others to join group
OTM Ongoing
13 Coordinate workshop schedule for 2012 OTM Today
15
Website www.awes-group.com
• Secure members only access
• Member contact details • Copies of existing qualification specifications • Copies of presentations & meeting minutes
18
Definition & Priority of Equipment
20
Equipment Group
1. Cables, Control Lines & Connectors 2. Open hole zonal isolation 3. Electronics in downhole tools
• Downhole sensors • ICVs • IWIS for hydraulic systems • ICDs/ Sand Screens • Components forming the barrier envelope (production packer) • ESPs • ...
Definition of equipment scope Equipment Definition of Scope
Cables, Control Lines & Connectors
Open Hole Zonal Isolation
Downhole electronics
System Reliability
Downhole Sensors
ICVS
IWIS for hydraulic systems
ICDs / Sand Screens
Barrier envelope (production packer)
ESPs
...
21
Priority of equipments / work groups
22
1. Cables, Control Lines & Connectors 2011-14 2. Open hole zonal isolation 2011-12 3. Electronics in downhole tools 2011-14 4. System Reliability 2013- 5. Failure Definition ?
• Downhole sensors • ICVs • IWIS for hydraulic systems • ICDs/ Sand Screens • Components forming the barrier envelope (production packer) • ESPs • ...
Work Group Responsibilities (1/2)
23
Company WG 1 - Cables, Control Lines & Connectors WG 2 - Open Hole Zonal Isolation WG 3 - Downhole electronics
Baker
Graeme Young - graeme.young@bakerhughes.com - Kevin Holmes - kevin.holmes@bakerhughes.com (TBC) Roger Duncan - roger.duncan@bakerhughes.com (TBC)
Ed Wood - edward.wood@bakerhughes.com Justin Bowersock - Justin.Bowersock@bakerhughes.com
Gerald Whitley Jr - gerald.whitleyjr@bakerhughes.com -
BP
Mark Barrilleaux - Mark.barrilleaux@bp.com - +1 281 366 2486
Christine Cano - Christine.Cano@bp.com BP
Chevron
Lilian Izquierdo - Lilian.Izquierdo@chevron.com Gary Corbett – TCIU@chevron.com Shawn Pace - space@chevron.com - +1 832 854 5531
Lilian Izquierdo - Lilian.Izquierdo@chevron.com Gary Corbett – TCIU@chevron.com Shawn Pace - space@chevron.com - +1 832 854 5531
Donald Lanceslin – SME Subsea/Completion Integration – DLWV@chevron.com Scott Wagstaff – SME IWC & Completion Equipment – SXGO@chevron.com Alfredo Acevedo – SME Artificial Lift Systems – BQGR@chevron.com
ENI Franco Bottazi - Franco.Bottazzi@eni.com Carmen Repetto - Carmen.Repetto@eni.com
Stephano Di Vincenzo - stefano.di.vincenzo@eni.com
Expro (TBC) Simon Kelly (TBC)
Halliburton
Kirby Schrader - Kirby.Schrader@welldynamics.com - +1 281 297 1218
Ron Hinkie - Ron.Hinkie@Halliburton.com; Pete Smith - Easywell [Pete.Smith@Halliburton.com]
Bruce Scott - Bruce.Scott@halliburton.com - +1.972.418.2787 Matthew Scogin - matthew.scogin@halliburton.com
Maersk Graham Edmonstone - Maersk Patrick Moran -
patrick.moran@maerskoil.com Graham Edmonstone - Maersk Mid South
Control Lines
Jesse Cochran - jcochran@controlline.com - +1 281 204 7355 - -
Nexen Grant Mackinlay - Grant_Mackinlay@nexeninc.com Iain Coates - iain_coates@nexeninc.com Alex Malcolm - Alex_Malcolm@nexeninc.com
Packers Plus
(TBC) - Robert Coon (TBC) -
Work Group Responsibilities (2/2)
24
Company WG 1 - Cables, Control Lines & Connectors WG 2 - Open Hole Zonal Isolation WG 3 - Downhole electronics
Petrobras
Hardy Leonardo da Cunha Pereira Pinto - hardy@petrobras.com.br
Hardy Leonardo da Cunha Pereira Pinto - hardy@petrobras.com.br
Hardy Leonardo da Cunha Pereira Pinto - hardy@petrobras.com.br
Read Well
Services (TBC) Read Well – Andy (TBC)
Roxar Roxar Roxar Michael Scott - Michael.Scott@roxar.com - +47 51 81 89 28
RSCC
Cliff Westwood - cliff.westwood@r-scc.com - +1
860653 8338
Dustin Dulac - dustin.dulac@r-scc.com - +1 860
653 8444 - -
RWE Stephan Schroeder - Stephan.Schroeder@rwe.com
Krassimire Entchev Wolfgang Faist - W.Faist@rwe.com -
+49 40 6375-2592 RWE
Schlumberger
Ramaswamy Meyyappan - RMeyyappan@slb.com Ashish Chaudhary - AChaudhary@slb.com Lee Jackson - LJackson@slb.com
Ashish Chaudhary - AChaudhary@slb.com Lee Jackson - LJackson@slb.com
Stephen Pride - pride1@slb.com - +47 51944810 Ashish Chaudhary - AChaudhary@slb.com Lee Jackson - LJackson@slb.com
Statoil Lars Vinje - lv@statoil.com Odd Geir Svela - ogs@statoil.com Stein Are Albertsen - saal@statoil.com - +1 832 485 3662
TAM
International
Tim Davis - Tim.Davis@tamintl.com - +1 713 292 1604 -
Teledyne (TBC) Allen Gould - agould@teledyne.com (TBC) - - Total (TBC) Sébastien Bourgoin (TBC)
Weatherford
Brian Drakeley - Brian.Drakeley@weatherford.com Laffitte, Edward D - Edward.Laffitte@weatherford.com
Sean Yakeley -
Sean.Yakeley@weatherford.com Brian Davies - Brian.Davis@weatherford.com
Dean Lehner - Dean.Lehner@weatherford.com -
+1.281.348.1033
Welltec Paul Hazel - phazel@welltec.com
Work Group Activity
• Level of Participation / Contribution
• Needs active participants for 1/4ly wksp AND interim telcons
• Not sole responsibility of work group leaders • Seeking to share internal best practices / specifications of
all members
• Guest participation
• Any issues over confidentiality of information?
25
Work Group Update
1. Status
2. Progress since last meeting
3. Ongoing actions
4. Objectives for next two days
27
AWES
Advanced Well Equipment
Standardisation Group
Milan – 25th -26th Jan 2012 Kindly hosted by Stefano Di Vincenzo & Franco Bottazzi, Eni E&P
31
Annie Hairsine & Shan Vahora OTM
Agenda – Day 2
32
Thursday 26th Jan 2012
Arrival with Tea & Coffee 08.30 7 Day 2 welcome Shan Vahora, OTM 09.00
Working Group Development # 1 8 Working Groups
a. Cables & Control Lines b. Open Hole Zonal Isolation c. Downhole electronics
Working Groups 09.10
Tea & Coffee 10.30 9 Working Group Feedback WG Leaders 11.20
Lunch 12.00
Working Group Development # 2 10 Ongoing Working Group Discussion Working Groups 12.45
Tea & Coffee 14.30 11 Feedback & Actions for Next Quarter WG Leaders 14.45 12 Group Long term plans discussion
a. Beyond the Pilot Groups b. Proposed JIP to qualify subsea electrical feed through systems
All
15.15
13 Next meetings/ AOB Shan Vahora, OTM 15.45
Meeting Close 16.00
Working Groups – Participants for today
Cables, Control Lines & Connectors
• Cliff Westwood, RSCC
• Brian Drakeley, Weatherford • Ram, Schlumberger • Jesse Cochrane, Mid South • Franco Bottazi, ENI • Faccino Massimo, Brugg, • Michael Scott, Roxar • Stephan Schroeder, RWE
• Stay in this room (front)
Open Hole Zonal Isolation
• Sean Yakeley, Weatherford
• Tim Davis, TAM • Justin Bowersock, Baker • Carmen, ENI • Wolfgang Faist ,RWE • Odd Geir Svela, Statoil • Iain Coates, Nexen • Andy Gorrera, Read Well • Matthew Crump, Weatherford • Amato Gusmeroli, OMV
• Stay in this room (back)
Downhole electronics
• Dean Lehner, Weatherford • Terje Baustad, Roxar • Terry Bussear, Baker • Stephen Pride, Schlumberger • Stefano, Eni • Bruce Scott, Halliburton • Graham Edmonston, Maersk • Shan Vahora, OTM
• Down the hall where lunch was served yesterday
34
Proposed best practice guideline
structure
35
1. Objective and scope
2. References
3. Definitions and abbreviations
4. Classification
5. System design
General requirements
Environmental conditions
Reliability
6. Documentation requirements
Qualification testing
SIT documentation
For each equipment:
7. Design requirements (optional)
8. Functional requirements (optional)
9. Testing requirements
WG1- CCL
• Review Draft Specification Format
• Discussion of Cable Pressure Ratings
• Calculations, Critical Variable, Tolerances, Safety Factors, etc…
• Discussion on Encapsulations
• Purpose, Life Cycle, Critical Properties, Development of Qualification Tests.
36
WG2 - OHZI Operator Company Reps - Collect historical well parameter data showing the following information; geographic location, drilled hole diameter, caliper log diameter, current packer test requirement, BHT, BHP, etc,… - So far only received info back from Statoil, Nexen Service Company Reps - Provide brief overview of current packer test criteria for each packer type (inflatable, swellable, mechanical, etc,…) - So far received info back from WFT, HAL, BHI, TAM - Waiting on info from SLB
37
WG3 - DE
38
Define ‘Downhole Electronics’
•What equipment is covered under the standard
•Discussion point – is this only electronics or are all Intelligent Well monitoring devices to be included?
Outline ‘Acceptance Criteria’ and how Testing is conducted. Reporting of results is to be standardized so comparison can be made efficiently.
•Performance Minimums
•Functionality
•Performance
• Drift
• Accuracy
• Resolution
• Long Term Performance etc…
• Metrology
•NACE / API etc. What can be adapted that already exists?
Define ‘Stages of Qualification’
•ISO standards, what can be adapted to meet our standard?
•What do the Operators want to see?
Earlier discussions mentioned ‘Building Blocks’, for those of you that have recollection of this, please expand.
Develop a Standard way of reporting Metrology and Performance indicators
Define Failure Modes
Update
1. Confirmation of title and definition (for now)
2. Quick summary of what you discussed
3. Any queries for the steering committee
40
WG Feedback
• Dates for next telcon?
• Frequency (quarterly, monthly etc)
• Actions
• Delegation of responsibilities
43
Long Terms Plans
• JIPs
• Understand downhole conditions
• Qualify subsea electrical feed through subsea systems
• Interest from: Statoil, Maersk, Eni, Weatherford, Schlumberger (Diamould), Teledyne (so far)
• Next Steps
45
Agreed Actions
47
CCL
•To dig out existing qualification tests:
•Impact Testing – Graeme and Ed Laffitte
•Abrasion – Jesse Cochrane, MSCL
•Compatibility – Ram, SLB
OHZI
•Rough draft due by 3pm GMT 28th Feb
•All to get copies of ISO 144998 & template
•Master Doc owner – Sean
•Tech Specs – Odd Geir
•Supplier Manu Perf – led by Matthew Crumpe
•Appendix of Packer Types – Justin Bowerstock
Gauges
•TOC available for review by 17-25th Feb
•ISO Template – Bruce Scott / ACH
•Draft TOC – Terje & Dean
Steering Committee Meetings 2012
SIIS / SEAFOM (24 – 28 September)
Q3 - September:
Hyatt Regency Hotel,
1 Ave De Lafayette, Boston, MA 02111, USA.
Phone: +1 617 912 1234. Fax: +1 617 451 2198.
Website: www.regencyboston.hyatt.com
Q4 – (4 – 7th December):
Victoria Park Plaza Hotel,
Damrak 1-5, Amsterdam 1012 LG, The
Netherlands.
Phone: +31 (0) 20 62 34, Fax: +31 (0) 20 62 52
997.
Website:
http://www.parkplaza.com/amsterdamnl_victoria
49
Q2
8/9th May 2012 (Tue after OTC?)
8am start Tue - Wed lunch
Weatherford, Houston
Any other volunteers to host?
Any Other Business
50
• Declaration of interest from guests • Any other suggested contacts that OTM should approach?
• SEAFOM Industry Event
Thank you
For further information, please contact :
Annie Hairsine
Associate Director
OTM Consulting Ltd
E-mail: annie.hairsine@otmnet.com
Phone: +44 1483 598000
www.otmnet.com
Working Groups – Definition
54
1. Cables, Control Lines & Connectors Pilot Group Hydraulic, electric & fibre optic lines Inclusion of fluids?
2. Open Hole Zonal Isolation Pilot Group
3. Downhole Conditions JIP Conditions faced in installation, start up and operation Inclusion of accelerated life testing?
Group structure
55
Similar in format to SIIS, SEAFOM, MDIS
Membership open to:
• Oil companies • Completion Vendors • Equipment Vendors
• One vote per member
Steering committee
• Responsible for overseeing the direction and development of AWES and advising OTM on technical matters
• Role mainly fulfilled during meetings (with preparatory telcon as required)
• One representative from each member group / pilot group
Work Group Responsibilities (1/2)
56
Company WG 1 - Cables, Control Lines & Connectors WG 2 - Open Hole Zonal Isolation WG 3 - Downhole electronics
Baker
Graeme Young - graeme.young@bakerhughes.com - Kevin Holmes - kevin.holmes@bakerhughes.com (TBC) Roger Duncan - roger.duncan@bakerhughes.com (TBC)
Ed Wood - edward.wood@bakerhughes.com Justin Bowersock - Justin.Bowersock@bakerhughes.com
Gerald Whitley Jr - gerald.whitleyjr@bakerhughes.com -
BP
Mark Barrilleaux - Mark.barrilleaux@bp.com - +1 281 366 2486
Christine Cano - Christine.Cano@bp.com BP
Chevron
Lilian Izquierdo - Lilian.Izquierdo@chevron.com Gary Corbett – TCIU@chevron.com Shawn Pace - space@chevron.com - +1 832 854 5531
Lilian Izquierdo - Lilian.Izquierdo@chevron.com Gary Corbett – TCIU@chevron.com Shawn Pace - space@chevron.com - +1 832 854 5531
Donald Lanceslin – SME Subsea/Completion Integration – DLWV@chevron.com Scott Wagstaff – SME IWC & Completion Equipment – SXGO@chevron.com Alfredo Acevedo – SME Artificial Lift Systems – BQGR@chevron.com
ENI Franco Bottazi - Franco.Bottazzi@eni.com Carmen Repetto - Carmen.Repetto@eni.com
Stephano Di Vincenzo - stefano.di.vincenzo@eni.com
Expro (TBC) Simon Kelly (TBC)
Halliburton
Kirby Schrader - Kirby.Schrader@welldynamics.com - +1 281 297 1218
Ron Hinkie - Ron.Hinkie@Halliburton.com; Pete Smith - Easywell [Pete.Smith@Halliburton.com]
Bruce Scott - Bruce.Scott@halliburton.com - +1.972.418.2787 Matthew Scogin - matthew.scogin@halliburton.com
Maersk Graham Edmonstone - Maersk Patrick Moran -
patrick.moran@maerskoil.com Graham Edmonstone - Maersk Mid South
Control Lines
Jesse Cochran - jcochran@controlline.com - +1 281 204 7355 - -
Nexen Grant Mackinlay - Grant_Mackinlay@nexeninc.com Iain Coates - iain_coates@nexeninc.com Alex Malcolm - Alex_Malcolm@nexeninc.com
Packers Plus
(TBC) - Robert Coon (TBC) -
Work Group Responsibilities (2/2)
57
Company WG 1 - Cables, Control Lines & Connectors WG 2 - Open Hole Zonal Isolation WG 3 - Downhole electronics
Petrobras
Hardy Leonardo da Cunha Pereira Pinto - hardy@petrobras.com.br
Hardy Leonardo da Cunha Pereira Pinto - hardy@petrobras.com.br
Hardy Leonardo da Cunha Pereira Pinto - hardy@petrobras.com.br
Read Well
Services (TBC) Read Well – Andy (TBC)
Roxar Roxar Roxar Michael Scott - Michael.Scott@roxar.com - +47 51 81 89 28
RSCC
Cliff Westwood - cliff.westwood@r-scc.com - +1
860653 8338
Dustin Dulac - dustin.dulac@r-scc.com - +1 860
653 8444 - -
RWE Stephan Schroeder - Stephan.Schroeder@rwe.com
Krassimire Entchev Wolfgang Faist - W.Faist@rwe.com -
+49 40 6375-2592 RWE
Schlumberger
Ramaswamy Meyyappan - RMeyyappan@slb.com Ashish Chaudhary - AChaudhary@slb.com Lee Jackson - LJackson@slb.com
Ashish Chaudhary - AChaudhary@slb.com Lee Jackson - LJackson@slb.com
Stephen Pride - pride1@slb.com - +47 51944810 Ashish Chaudhary - AChaudhary@slb.com Lee Jackson - LJackson@slb.com
Statoil Lars Vinje - lv@statoil.com Odd Geir Svela - ogs@statoil.com Stein Are Albertsen - saal@statoil.com - +1 832 485 3662
TAM
International
Tim Davis - Tim.Davis@tamintl.com - +1 713 292 1604 -
Teledyne (TBC) Allen Gould - agould@teledyne.com (TBC) - - Total (TBC) Sébastien Bourgoin (TBC)
Weatherford
Brian Drakeley - Brian.Drakeley@weatherford.com Laffitte, Edward D - Edward.Laffitte@weatherford.com
Sean Yakeley -
Sean.Yakeley@weatherford.com Brian Davies - Brian.Davis@weatherford.com
Dean Lehner - Dean.Lehner@weatherford.com -
+1.281.348.1033
Welltec Paul Hazel - phazel@welltec.com
59 - Classification: Internal 2011-09-19
Background
• Reliability of downhole sensors in subsea wells needs to be improved
• One critical element is the cable routing, and connections, required to pass the conduit from the sea environment into the well (feed-through system)
• Current technology subcontracted by subsea companies. Sensor suppliers not participated when specifications and qualifications has been performed
60 - Classification: Internal 2011-09-19
JIP principle
• Objective; Qualify two feed-through systems with key technology to be used for both FMC and Aker horizontal trees
Establish project
Specifications and
requirements Tender Process Perform
Qualifications
• Gauge suppliers to participate in all stages of this process
Scope
• TEC = Tubing Encapsulated “Cable” • Electrical Cable Only
– Pass Mechanical Qualification Ideas to SEAFOM – Must be Armored with Metal Tube
• Hermetic – Will Included “Outer “ Encapsulation
• Qualification Testing and Minimum Manufacturing FAT Requirements
• No Design Standards
Pressure Testing
• Qualification Test for Pressure Rating • Test Vessel for Rated Pressure
– Cable Exits Both Ends • Collapse, Fluid Ingress, Electrical Short. ?TDR? • Sample Size (32) • Minimum Value • at Rated Temperature or De-rate based on Yield
Strength Reductions
Encapsulations • Purpose
– Impact Resistance – Abrasion Resistance – Crush Resistance – Identification – Increase Surface Area for Clamping Force – Vibration Isolation – Galvanic Corrosion Protection – Protect Tube Surface from Scratching – Minimize Spooling Units (Flatpacks) – Protect from Handling/Storage Damage
Encapsulations • Life Cycle
– Transportation/Storage before Install – Deployment (Run in Hole) – Installed/Operation – Retirement (Pulled Out of Hole) – Disposal – Recycle?
• Development of Life Cycle / Purpose Matrix – Important for Qualification Test Parameters
• Temperature/Pressure/Environment/Acceptance Criteria
Encapsulation - Testing • Impact Testing
– Define Failure Mode • Maximum Allowable Deformation?
– Flattening of Protected Tube » Absolute Value or Percentage of Initial Diameter?
• Electrical Failure – Short of Conductor to Tube?
– Define Impact Surface • Size of Impact Hammer Face (Length x Width) • Maximum Flat-pack Width Considerations (50MM?) • Hammer Weight Must be Defined
– Discussion of Acceptance Criteria • Successful History of Polypropylene Usage
– Use as Base Line for Comparison – Need Current Manufactures Data
Encapsulation - Testing
• Abrasion – Sharp Edge?
• Existing Cable Industry Tests (Mil Specs) – Rough Edge?
• Existing Cable Industry Tests (Mil Specs) – Tabor Abrasion Testing?? – Erosion Testing?? – Discussion of Acceptance Criteria
• Successful History of Polypropylene Usage – Use as Base Line for Comparison – Need Current Manufactures Data
Actions • Telecom/Web Meeting
– Wednesday, March 14, 2012 – 15:00 GMT
• RSCC / Cliff Westwood – Revise Current Draft Specification to Remove Design Aspects – Add TEC Diagram in Definitions – Investigate Pressure Test Fixture Designs for Pressure Qualifications
• Weatherford / Graeme Bedborough & Ed Laffitte – Develop Draft of Impact Test Qualification Procedure
• MSCL / Jessie Cochran – Investigate / Collect / Share Abrasion Testing Results
• Schlumberger / Ram Meyyappan – Get Authorization to Share SLB Cable Qualification Test Procedures/Processes
• Roxar/ Michael Scott – Get Authorization to Share Roxar Cable Specification and/or Qualification Test
Procedures/Processes
AWES Group Comments
• Will CCL Group Address Connectors?? – Concern with Hydraulic Connections – No Current Expertise on Current Committee with
Regards to Connectors • Electrical or Hydraulic
– Group Will Focus on TEC for Immediate Future
• Will CCL Group Address Gas Migration? – Gas Blocking/ Fluid Blocking – To Be Determined
AWES – OHZI Group (Review Houston) Definition of Equipment Scope • Any openhole isolation tools such as:
– Inflatable open hole packer – Swellable open hole packer – Mechanical open hole packer (different setting methods) – Expandable open hole tools – Other open hole isolation developments
• Not of Scope: – Plugs and packers (barrier tools) – Sleeves – Screens, gravel packs – Etc.
AWES – OHZI Group (Review Houston) Standard Gaps • Barrier to be excluded (ISO 14310) • Empirical Equations (Model) to be checked
– Formation stress (rock mechanics) – Scaling of rating and load cases
• Standardized testing to get input to model and generate envelope – On elements (including long term test?) – On entire system – Run-in well test???
• Qualification and functionality matrix to be set-up • Review elastomer standards • Review industry quality standards
AWES – OHZI Group Open Hole Conditions • Hole Conditions
– Type (Matrix to be developed; could be different for each packer type) agree on test procedure
– Roughness (rock; casing) – Hole Shape (ovality, wash-outs) – Rock character (permeabiliy, etc.)
• Test on Hole Types – Standard test (centered; nominal) = Tier 1a – Extended test (eccentric, ovality) bigger hole size =
Tier 1b (10% or 15%???) Correlation to provide Tier 1b, 2b, 3a, 3c
AWES – OHZI Group Rock Mechanics • Rock vs. OHZI interface
– Mechanical – Rock characteristics (perm., etc.)
• Strain Gauge – Forces measured in casing – Compare with rock strength (core sample)
AWES – OHZI Group Test Results / Parameters • Envelope
– Parameter to be defined (p,T, axial, extension) depending on level of testing
– Anchor forces (14310 test); swellable may have 0 as those slip
• Test Parameters – p,T according to ISO envelope – 2 shapes (ideal, big hole) see slide before – Leak rate (liquid) – Standard fluid (swellable) – e.g. salt/fresh water and
base oil (environmental friendly)
AWES – OHZI Group Test Requirements • Annex A- Validation test requirements
– Liquid test at constant temperature – Liquid test plus axial load and constant
temperature – Liquid test at variable temperature – Liquid test plus axial load variable temperature
• Annex B – Radial test requirements – Triaxial load (radial load) – No radial load for swellable or inflatable
AWES – OHZI Group Standard Document (ISO) • Norm
– Cross reference to existing standards – Document might be based on ISO-14998 – Quality (Q1-Q3) stated in ISO-14998 as well as
shipping update might be necessary
• Manufacturer Tests – e.g. max expansion factor (process and test of
Norm needs to be applied)
AWES – OHZI Group Work Packages • Prepare Template for Standard Document
– send the document prior next teleconference (TC) {Sean} • Technical Specification
– Operators (Sec. 6) draft prior next TC2 {Odd} • Matrix
– Prepare the (V-iv to V-III); draft prior next TC2 {Wolfgang} • Supplier Section
– Service (Sec. 7); draft pior next TC2 {Justin} • Annex A
– Draft prior next TC2 {Matthew}
AWES – OHZI Group Meetings • Teleconferences
– TC 2: Feb. 28th – 8am (Houston time) / 3pm MEZ – TC 3: late March / early April
• AWES Steering Committee Meeting – May 8th-9th; Houston (after OTC)
AWES 2012 - GAUGES – January 26 Objectives
1. Define ‘Downhole Electronics’ or ‘Downhole Sensing’ or combine 1. What equipment is covered under the standard 2. Included & Not Included
2. Outline ‘Acceptance Criteria’ and HOW Testing is conducted. 1. Reporting of results is to be standardized so comparison can be made efficiently.
3. Performance Minimums Functionality Performance
Drift Accuracy Resolution Long Term Performance etc…
4. Metrology 1. NACE / API etc. What can be adapted that already exists?
5. Define ‘Stages of Qualification’ 1. ISO standards, what can be adapted to meet our standard?
6. What do the Operators want to see?
7. Building Blocks – Work Group Discussion Point
8. Develop a Standard way of reporting Metrology and Performance Indicators
9. Define Failure Modes
Downhole Sensing - AWES 2012 – January 26 Objectives
• What is Included / Not Included • What is the title of the Work Group • Concentrate on Qualification Procedural
Standard generation, as to not create specifics that force application/product definitions
• Follow the prescribed Framework for Best Practice Guideline / Recommended Practice
WG3 Breakout session – Jan 26th Milan
• Naming convention for Work Group: - Work Group name
• Downhole Electronics
GAUGES
Included
• ***Gauges – Sensing – Sensing to be concentrated on first to put through
the Best Practices Guidelines process.
• Later / Second iteration - Electric Subsurface Safety Valve - Control
• Later / Second iteration - Electric Downhole control module – Control
• Later / Second iteration - Flow Sensing
Operators • What do you want to see land on your desk?
– Class type system to choose from; Class A, B, C… • All gauges/sensing (Exclude Fiber –see point below), pressure ranges – temperature ranges
– Classes to capture; • Class c permanent– pressure, temperature, accuracy, res, drift, Vibration, Shock, life • Class b permanent – pressure, temperature, acc, res, drift • Class a semi-permanent – Pressure, Temperature – res , accuracy
– Reporting is how parameter is qualified not what the limit is to be • UUTs sample size to be defined for such tests as Life where results for all UUTs are reported- need to review what UUT
sample size – Need to have definitions of HALT and LIFE tests to determine how LIFE test is performed
• Outside/Inside reliability engineer input, outside test labs, other industries – Qualification on Transducer, Electronics, Cable Head (Connector) in standard.
• Splices, Hanger feed-thru to be considered for next iteration – Is SeaFom addressing Hybrid connector? Where is this captured?
• Need to discuss with SeaFom about what their standard encompasses and if the same parts/pieces can be addressed in this Standard?
• Need to have discussion with SeaFom to determine what they have actually done!!!! – On-site / Installation of interfaces QA - QC – Connectors (Cable Head), – QA/QC Gauge to mandrel Interface – Pressure testability, Qualification of seals…….. Discussion point for
when to be included!!!! – Concern with testing of Cable Head (Cable Connector to Gauge) being tested independently of Gauge for
Qualification? Is Gauge qualified with Cable Head Connector attached to gauge or not????
Performance Reporting
• Apples to Apples technical comparison – Units, life determination, temperature, pressure,
Shock, combination of Environmental stresses**, stability, resolution, accuracy,
– Test equipment standards, performance – Electronic and Fiber – AWES and SeaFom
Vendor differences identified by Operator
• Concern with testing of Cable Head (Cable Connector to Gauge) being tested independently of Gauge for Qualification? Is Gauge qualified with Cable Head Connector attached to gauge or not???? • Discussion to include Cable Head (Connector), electronics,
transducer
Definitions??? Is this needed?
• Terms to be standardized – ESS
• Vibration • Shock
– HALT – Life – Accuracy – Resolution – ….......
SeaFom • Cable, Connectors, splices, feed-throughs, tree connectors-wet
mate, dry mate at gauge – All Addressed or to be addressed within SEAFOM
• Pressure/Temperature gauges are addressed • Actual Documents for SEAFOM members only. Non-members can’t
access – working arrangement to be defined • Hybrid cables, Hybrid connectors not addressed in SEAFOM • SEAFOM didn’t address UUT qty. Minimum requirement is for
example 1 connector set. • SEAFOM has nothing yet ready for ISO submission – Today is an RP
(SEAFOM Recommended Practice) • Gap comparison of AWES and SEAFOM – we could share draft
standards for this comparison at a later date.
Action Items as of Jan 26th • Table of Contents
– 3-4 weeks for generation – Feb 17th-Feb 25th – 2-3 weeks for group member review – March 8th for
Webex/conference • Annie/Bruce Scott – Contact ISO for Template • Terje Baustad / Dean Lehner to populate draft Table of
Contents using headings as template per 13628 pt 6 • SCOPE Draft – Discussion ongoing
• Qualification and Testing, QA/QC (still need to qualify what this is??) – Documentation traceability requirements etc…, FAT
• Discussion Point – Documentation requirements/MTR requirements – can we specify in the standard, is this realistic?
– Can this be discussed in the next AWES Chair meeting – Should be caution regarding inclusion of this in the standard – Personal
comment (Dean)