Rexroth IndraMotion MTX 13VRS System Description

Project Planning Manual

Electric Drivesand Controls Pneumatics Service

Linear Motion and Assembly TechnologiesHydraulics

Rexroth IndraMotionMTX 13VRSSystem Description

R911336998Edition 01

Rexroth IndraMotionMTX 13VRSSystem Description

Project Planning Manual

DOK-MTX***-SYS*DES*V13-PR01-EN-P

RS-7b58ef5c46061b880a6846a5007011b5-1-en-US-4

This documentation describes the Rexroth IndraMotion MTX system.

Edition Release Date Notes

Edition 01 03.2012 First edition for 13VRS

Copyright © Bosch Rexroth AG 2012This document, as well as the data, specifications and other information setforth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐produced or given to third parties without its consent.

Liability The specified data is intended for product description purposes only and shallnot be deemed to be a guaranteed characteristic unless expressly stipulatedin the contract. All rights are reserved with respect to the content of this docu‐mentation and the availability of the product.

Published by Bosch Rexroth AGBgm.-Dr.-Nebel-Str. 2 ■ D-97816 Lohr a. MainPhone +49 9352 18 0 ■ Fax +49 9352 18 8400http://www.boschrexroth.com/Machine Tool System Development, mattmuth (SyMu/MePe)

Note This document has been printed on chlorine-free bleached paper.

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Bosch Rexroth AG DOK-MTX***-SYS*DES*V13-PR01-EN-P Rexroth IndraMotion MTX 13VRS System Description

Table of ContentsPage

1 About this Documentation.............................................................................................. 71.1 Validity of the Documentation................................................................................................................. 71.2 Required and Supplementing Documentations...................................................................................... 71.2.1 Selecting.............................................................................................................................................. 71.2.2 Configuring.......................................................................................................................................... 71.2.3 Commissioning.................................................................................................................................... 81.2.4 Operating............................................................................................................................................. 91.2.5 Maintenance........................................................................................................................................ 91.2.6 OEM Engineering.............................................................................................................................. 101.2.7 AddOns.............................................................................................................................................. 101.3 Information Representation.................................................................................................................. 101.3.1 Safety Instructions............................................................................................................................. 101.3.2 Symbols Used................................................................................................................................... 111.3.3 Names and Abbreviations................................................................................................................. 11

2 Important Instructions on Use...................................................................................... 132.1 Intended Use........................................................................................................................................ 132.1.1 Introduction........................................................................................................................................ 132.1.2 Areas of Application and Use............................................................................................................ 132.2 Unintended Use.................................................................................................................................... 13

3 System Overview......................................................................................................... 15

4 CNC Control Modules IndraControl L45, L65 and L85................................................ 174.1 Brief Description................................................................................................................................... 174.2 Performance Data................................................................................................................................. 174.3 Technical Data...................................................................................................................................... 184.4 Power Supply........................................................................................................................................ 184.4.1 General Information........................................................................................................................... 184.4.2 Supply Voltages to be Connected Externally.................................................................................... 184.5 Ambient conditions............................................................................................................................... 194.6 Interfaces.............................................................................................................................................. 204.6.1 sercos X7E1, X7E2........................................................................................................................... 204.6.2 Profibus DP Master Interface X7P..................................................................................................... 214.6.3 Ethernet Interface X7E5.................................................................................................................... 214.6.4 Ready Contact X2R........................................................................................................................... 21

General Information........................................................................................................................ 21X2R Connection Assignment.......................................................................................................... 22Contact Characteristics.................................................................................................................. 22Meaning of the LEDs...................................................................................................................... 22

4.6.5 Interface for the Compact Flash Card............................................................................................... 224.6.6 Inline Bus........................................................................................................................................... 224.6.7 Function Module Pin.......................................................................................................................... 23

DOK-MTX***-SYS*DES*V13-PR01-EN-P Rexroth IndraMotion MTX 13VRS System Description

Bosch Rexroth AG I/83

Table of Contents

6.8 Additional Fan.................................................................................................................................... 234.7 Digital Onboard Inputs and Outputs..................................................................................................... 234.7.1 Address Assignment of Inputs and Outputs...................................................................................... 234.7.2 Digital Onboard Inputs....................................................................................................................... 234.7.3 Digital Outputs................................................................................................................................... 254.8 Display and Operating Components..................................................................................................... 284.8.1 General Information........................................................................................................................... 284.8.2 Display and Operating Keys.............................................................................................................. 284.8.3 Reset Button and LED....................................................................................................................... 294.8.4 Handling Operation and Status Display............................................................................................. 29

General Information........................................................................................................................ 29Status Menu................................................................................................................................... 29Setting the IP Address of the Control............................................................................................. 29Display of the Firmware Version..................................................................................................... 30Display of the CPU Temperature.................................................................................................... 31Display of the Operating Hours of the Control................................................................................ 31Display of the Operating Hours of the Fan..................................................................................... 31Backup and Restoration of Control Data........................................................................................ 31Display of the Hardware Information.............................................................................................. 32Displays while Booting.................................................................................................................... 32Boot Lock and Startup Mode Specification..................................................................................... 32Display of the PLC State................................................................................................................ 34Display of the sercos Phases......................................................................................................... 34Error Displays................................................................................................................................. 35

4.9 Switching on the Control....................................................................................................................... 354.10 Variant.................................................................................................................................................. 354.11 Wear Parts............................................................................................................................................ 364.12 Accessories.......................................................................................................................................... 364.12.1 Connector Set.................................................................................................................................... 364.12.2 Labels................................................................................................................................................ 364.13 Documentation...................................................................................................................................... 36

5 VPP 16.3/40.3 Compact Industrial PC......................................................................... 375.1 Brief Description................................................................................................................................... 375.2 Field of Application............................................................................................................................... 375.3 Technical Data...................................................................................................................................... 385.4 Wear Parts............................................................................................................................................ 385.5 Variants................................................................................................................................................. 385.5.1 Control PCs with Core i5-520M Processor (D4)................................................................................ 385.5.2 Control PCs with Core i7-620M Processor (D5)................................................................................ 385.5.3 Control PCs with Celeron P4500 Processor (C3).............................................................................. 395.6 Accessories.......................................................................................................................................... 395.6.1 Accessories for VPP 16.3/40.3.......................................................................................................... 395.7 Documentation...................................................................................................................................... 39


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Table of Contents

Compact Industrial PC VPB 40.3 with Operating Device VDP 16.3/40.3.................... 416.1 Brief Description................................................................................................................................... 416.2 Field of Application............................................................................................................................... 416.3 Technical Data...................................................................................................................................... 416.3.1 VPB 40.3........................................................................................................................................... 416.3.2 VDP 16.3/40.3................................................................................................................................... 426.4 Wear Parts............................................................................................................................................ 426.5 PC Box Variants................................................................................................................................... 426.5.1 PC Box VPB40.3 with Core i5-520M Processor (D4)........................................................................ 426.5.2 PC Box VPB40.3 with Core i7-620M Processor (D5)........................................................................ 426.5.3 PC Box VPB40.3 with Celeron P4500 Processor (C3)...................................................................... 426.6 Variants of the Operating Devices........................................................................................................ 436.6.1 Operating Devices VDP16.3 (12")..................................................................................................... 436.6.2 Operating Devices VDP40.3 (15")..................................................................................................... 436.7 Accessories.......................................................................................................................................... 436.7.1 Connecting Cable (CDI Interface)..................................................................................................... 436.7.2 Accessories for VPB 40.3.................................................................................................................. 446.8 Documentation...................................................................................................................................... 44

7 Embedded Terminal VEP40.4/50.4............................................................................. 457.1 Brief Description................................................................................................................................... 457.2 Technical Data...................................................................................................................................... 467.3 Wear Parts............................................................................................................................................ 467.4 Variants................................................................................................................................................. 467.5 Accessories.......................................................................................................................................... 467.5.1 Accessories for the VEP40.4/50.4..................................................................................................... 467.5.2 Spare Battery..................................................................................................................................... 467.6 Documentation...................................................................................................................................... 47

8 Hand-Held Terminal IndraControl VCH08.1 and IndraControl VEH30.2..................... 498.1 Brief Description................................................................................................................................... 498.2 Hand-Held Terminal IndraControl VCH08.1......................................................................................... 498.2.1 General Information........................................................................................................................... 498.2.2 Technical Data................................................................................................................................... 498.2.3 Variants............................................................................................................................................. 508.2.4 Documentation.................................................................................................................................. 508.3 Hand-Held Terminal IndraControl VEH30.2......................................................................................... 518.3.1 General Information........................................................................................................................... 518.3.2 Technical Data................................................................................................................................... 518.3.3 Variants............................................................................................................................................. 518.3.4 Documentation.................................................................................................................................. 528.4 Connecting Module IndraControl VAC30.2........................................................................................... 528.4.1 General Information........................................................................................................................... 528.4.2 Variant............................................................................................................................................... 528.4.3 Documentation.................................................................................................................................. 53


Bosch Rexroth AG III/83

Table of Contents

VCP Small Operator Panel.......................................................................................... 559.1 Brief Description................................................................................................................................... 559.2 Technical Data...................................................................................................................................... 569.3 Variants................................................................................................................................................. 569.4 Accessories.......................................................................................................................................... 579.4.1 Connecting Cables (Profibus Interface)............................................................................................. 579.5 Documentation...................................................................................................................................... 57

10 VAM Machine Operator Panel..................................................................................... 5910.1 Brief Description................................................................................................................................... 5910.2 Variants................................................................................................................................................. 6010.2.1 Operator Panels with Profibus DP Interface...................................................................................... 6010.2.2 Operator Panels with sercos Interface.............................................................................................. 6010.3 Accessories.......................................................................................................................................... 6010.3.1 Connecting Cables (Profibus DP Interface)....................................................................................... 6010.3.2 Connecting Cables for the sercos Interface...................................................................................... 6010.4 Documentation...................................................................................................................................... 61

11 VAK PC Keyboards...................................................................................................... 6311.1 General................................................................................................................................................. 6311.2 Drawer Keyboards................................................................................................................................ 6311.3 Built-in Keyboards................................................................................................................................. 6311.4 Designs................................................................................................................................................. 6411.5 Documentation...................................................................................................................................... 64

12 Rexroth Inline Modules................................................................................................ 6512.1 Brief Description................................................................................................................................... 6512.2 Components......................................................................................................................................... 6512.3 Documentation...................................................................................................................................... 65

13 Rexroth Fieldline Modules........................................................................................... 6713.1 Brief Description................................................................................................................................... 6713.2 Components......................................................................................................................................... 6713.3 Documentation...................................................................................................................................... 67

14 Firmware and Software for the IndraMotion MTX........................................................ 6914.1 General Information.............................................................................................................................. 6914.2 Operating System for PC-Based Controls VPx 16.3/40.3.................................................................... 6914.3 Basic Software for the IndraMotion MTX.............................................................................................. 6914.3.1 System-Comprehensive Basic Software........................................................................................... 6914.3.2 IndraMotion MTX - Operation and Engineering................................................................................. 6914.3.3 IndraMotion MTX - Operation............................................................................................................ 6914.3.4 IndraMotion MTX - Communication................................................................................................... 7014.3.5 IndraMotion MTX - Workstation......................................................................................................... 70


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Table of Contents

4 Basic Firmware for the IndraMotion MTX............................................................................................. 7114.4.1 Firmware for the MTX standard L45.................................................................................................. 7114.4.2 Firmware for MTX performance L65.................................................................................................. 7114.4.3 Firmware for the MTX advanced L85................................................................................................ 7114.5 Software and Firmware Options........................................................................................................... 7214.5.1 IndraMotion MTX SWW Software...................................................................................................... 7214.5.2 Eight Servo Axes - Two Channels..................................................................................................... 7214.5.3 Technology Package: Turning Level 1.............................................................................................. 7214.5.4 Technology Package "Shop Floor Programming Turning"................................................................ 7214.5.5 Machining Center, Level 1................................................................................................................. 7314.5.6 Machining Center, Level 2................................................................................................................. 7314.5.7 Technology Package "Shop Floor Programming Milling".................................................................. 7314.5.8 Technology Package Producing Gears / Electronic Gears............................................................... 7414.5.9 Action Recorder ACR........................................................................................................................ 7414.5.10 Cycle Time Analyzer MTX cta........................................................................................................... 7414.5.11 Energy Analysis MTX ega................................................................................................................. 7514.5.12 IndraWorks View3D........................................................................................................................... 7514.5.13 IndraWorks I-Remote........................................................................................................................ 75

15 Applications.................................................................................................................. 7715.1 IndraMotion MTX with Industrial PC VPP16.3/40.3.............................................................................. 7715.2 IndraMotion MTX with Industrial PC VBP40.3 and VDP16.3/40.3........................................................ 78

16 Service and Support.................................................................................................... 79

Index............................................................................................................................ 81


Bosch Rexroth AG V/83

Table of Contents


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1 About this Documentation1.1 Validity of the Documentation

Target group This documentation is intended for users commissioning a control of the typeIndraMotion MTX. Apart from a complete overview, configuration of the axesand the user interface as well as the PLC data are described.This documentation supports the user during the phases:● Selection● Composition● Configuration● Mounting● Installation● Maintenance

1.2 Required and Supplementing Documentations1.2.1 Selecting

Documentation titles with type codes and parts numbers

Rexroth IndraMotion MTX 13VRS System DescriptionDOK-MTX***-SYS*DES*V11-PRxx-EN-P, R911336998This documentation describes the Rexroth IndraMotion MTX control. It includes the designs, technical data, interfaces aswell as the configuration of the control components.Rexroth IndraMotion MTX SafeLogic System OverviewDOK-MTX***-SL**SYSTEM*-PRxx-EN-P, R911336572This documentation describes the use of the safety control SafeLogic in the IndraMotion MTX.

xx Corresponding version or editionFig.1-1: MTX documentation overview

1.2.2 ConfiguringDocumentation titles with type codes and parts numbers

Rexroth IndraMotion MTX 13VRS Machine ParametersDOK-MTX***-MA*PAR**V13-RExx-EN-P, R911336332This documentation describes handling, design and modification of the Rexroth IndraMotion MTX parameters available. Italso includes the functions of the NC configurator and its operation.Rexroth IndraMotion MTX 13VRS PLC InterfaceDOK-MTX***-PLC*INT*V13-PRxx-EN-P, R911336344This documentation describes interface signals and program function blocks for the integrated PLC.Rexroth IndraMotion MTX 13VRS Functional Description BasicsDOK-MTX***-NC*F*BA*V13-RExx-EN-P, R911336338This documentation describes the functions of the Rexroth IndraMotion MTX. The basic commissioning steps and the func‐tions of the control are given as description and handling instruction.


Bosch Rexroth AG 7/83

About this Documentation

Rexroth IndraMotion MTX 13VRS Functional Description ExtensionDOK-MTX***-NC*F*EX*V13-RExx-EN-P, R911337294This documentation describes the functions of the Rexroth IndraMotion MTX. The basic commissioning steps and the func‐tions of the control are given as description and handling instruction.Rexroth IndraMotion MTX 13VRS Functional Description Special FunctionsDOK-MTX***-NC*F*SP*V13-RExx-EN-P, R911337296This documentation describes the functions of the Rexroth IndraMotion MTX. The basic commissioning steps and the func‐tions of the control are given as description and handling instruction.


1.2.3 CommissioningDocumentation titles with type codes and parts numbers

Rexroth IndraWorks 10VRS SimulationDOK-IWORKS-SIMU****V10-AWxx-EN-P, R911327491This documentation describes the functions of the simulation components View3D, machine simulator, virtual control panel,virtual control and its operation in IndraWorks.Rexroth IndraMotion MTX 13VRS CommissioningDOK-MTX***-STARTUP*V13-COxx-EN-P, R911336346This documentation describes the commissioning of the IndraMotion MTX control. Apart from a complete overview, com‐missioning and configuration of the axes and the user interface as well as the PLC data are described.Rexroth IndraWorks 13VRS, Basic Libraries, IndraLogic 2GDOK-IL*2G*-BASLIB**V13-LIxx-EN-P, R911336285This documentation describes the system-comprehensive PLC libraries.Rexroth IndraWorks 13VRS Field BusesDOK-IWORKS-FB******V13-APxx-EN-P, R911336872This documentation describes field buses and their supporting IndraLogic 2G libraries for the systems IndraLogic XLC,IndraMotion MLC and IndraMotion MTX. It is the basis for the online help.Rexroth IndraWorks 13VRS WinStudioDOK-IWORKS-WINSTUD*V13-APxx-EN-P, R911336882This documentation describes the installation of the software, working with WinStudio and the creation and operation of ap‐plications.Rexroth IndraWorks 13VRS Software InstallationDOK-IWORKS-SOFTINS*V13-COxx-EN-P, R911336880This documentation describes the IndraWorks installation.Rexroth IndraWorks 13VRS EngineeringDOK-IWORKS-ENGINEE*V13-APxx-EN-P, R911336870This documentation describes the application of IndraWorks in which the Rexroth Engineering tools are integrated. It in‐cludes instructions on how to work with IndraWorks and how to operate the oscilloscope function.Rexroth IndraWorks 12VRS FDT ContainerDOK-IWORKS-FDT*CON*V12-APxx-EN-P, R911334398This documentation describes the IndraWorks FDT Container functionality. It includes the activation of the functionality inthe project and working with DTMs.


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Rexroth IndraWorks 13VRS IndraLogic 2G PLC Programming SystemDOK-IWORKS-IL2GPRO*V13-APxx-EN-P, R911336876This documentation describes the PLC programming tool IndraLogic 2G and its use. It includes the basic use, first steps,visualization, menu items and editors.Rexroth IndraWorks 13VRS HMIDOK-IWORKS-HMI*****V13-APxx-EN-P, R911336874This documentation describes the functions, configuration and operation of the user interfaces IndraWorks HMI Engineeringand IndraWorks HMI Operation.

xx Corresponding version or editionFig.1-3: MTX documentation overview - Commissioning

1.2.4 OperatingDocumentation titles with type codes and parts numbers

Rexroth IndraMotion MTX 09VRS Shop Floor Programming Turning and MillingDOK-MTX***-SF*PROG*V09-AWxx-EN-P, R911324377This documentation describes the operation and programming of the graphic NC programming of turning and milling as wellas the workpiece simulation.Rexroth IndraMotion MTX 12VRS Block Pre-RunDOK-MTX***-BLK*RUN*V12-APxx-EN-P, R911334379This documentation explains to the machine manufacturer how to setup the "Block pre-run" function at the machine for theend user.Rexroth IndraMotion MTX 13VRS Programming ManualDOK-MTX***-NC**PRO*V13-RExx-EN-P, R911336334This documentation describes the standard programming of the Rexroth IndraMotion MTX control. Apart from the basics ofthe NC programming, the usage of NC functions according to DIN 66025 as well as the NC functions with high-level lan‐guage syntax and CPL functions are described.Rexroth IndraMotion MTX 13VRS Standard NC OperationDOK-MTX***-NC*OP***V13-APxx-EN-P, R911336340This documentation describes the operation of the standard user interface of the NC control of the Rexroth IndraMotionMTX. It includes the operation of the interface, the NC program development as well as the tool management.Rexroth IndraMotion MTX 13VRS Standard NC CyclesDOK-MTX***-NC*CYC**V13-PRxx-EN-P, R911336336This documentation describes the application of the standard cycles of the different technologies for Rexroth IndraMotionMTX control.


1.2.5 MaintenanceDocumentation titles with type codes and parts numbers

Rexroth IndraMotion MTX 11VRS Diagnostic MessagesDOK-MTX***-DIAGMES*V11-RExx-EN-P, R911332311This documentation provides an overview on errors, warnings and messages within the Rexroth IndraMotion MTX control.





1.2.6 OEM EngineeringDocumentation titles with type codes and parts numbers

Rexroth IndraMotion MTX 12VRS Automation InterfaceDOK-MTX***-AUT*INT*V12-APxx-EN-P, R911334842This documentation describes the script-based access to the IndraWorks project data via the interface of the AutomationInterface. Different objects including code examples are described. The Automation Builder is also described in this man‐ual.Rexroth IndraMotion MTX 09VRS Integration of OEM ApplicationsDOK-MTX***-DEV*KIT*V09-AWxx-EN-P, R911324355This documentation describes the integration of OEM applications in the IndraWorks MTX as well as the communication viathe industrial standard OPC.Rexroth IndraMotion MTX 13VRS OPC CommunicationDOK-MTX***-OPC*COM*V13-PRxx-EN-P, R911336342This documentation describes the syntax and the structure of the items for the communication with Bosch Rexroth devices.

xx Corresponding version or editionFig.1-6: MTX documentation overview - OEM engineering

1.2.7 AddOnsDocumentation titles with type codes and parts numbers

Rexroth IndraMotion MTX 11VRS Action RecorderDOK-MTX***-ACR*****V11-APxx-EN-P, R911329943This documentation describes the MTX action recorder. It includes the installation and commissioning as well as interfacesignals, application and operation.Rexroth IndraMotion MTX 12VRS Efficiency Workbench MTX cta, MTX egaDOK-MTX***-EWB*****V12-APxx-EN-P, R911333909This documentation describes the mode of operation and the use cases of the analysis tool IndraMotion MTX cta andIndraMotion MTX ega.Rexroth IndraMotion MTX 13VRS Cycle Time AnalyzerDOK-MTX***-CTA*****V13-APxx-EN-P, R911336582This documentation describes the cycle time analyzer tool IndraMotion MTX cta. It includes the installation, working proce‐dure and program handling.Rexroth IndraMotion MTX Remote Condition MonitoringDOK-MTX***-RCM*****V01-APxx-EN-P, R911334383This documentation describes the operation of the Remote Condition Monitoring System.

xx Corresponding version or editionFig.1-7: MTX documentation overview - AddOns

1.3 Information Representation1.3.1 Safety Instructions

If there are safety instructions, they contain certain signal words (Danger,Warning, Caution, Notice) and if applicable, signal alert symbols (acc. toANSI Z535.6-2006).The signal word draws the attention to the safety instruction and indicates therisk potential.


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The signal alert symbol (warning triangle with exclamation mark) positionedin front of the signal words Danger, Warning and Caution indicates hazardsfor individuals.

DANGERIn case of non-compliance with this safety instruction, death or serious injurywill occur.

WARNINGIn case of non-compliance with this safety instruction, death or serious injurycan occur.

CAUTIONIn case of non-compliance with this safety instruction, minor or moderate in‐jury can occur.

NOTICEIn case of non-compliance with this safety instruction, material or propertydamage can occur.

1.3.2 Symbols UsedNote Notes are represented as follows:

This is a note for the user.

Tip Tips are represented as follows:

This is a tip for the user.

1.3.3 Names and AbbreviationsTerm Explanation

OWL Optical waveguide

NC Numerical Control

OEM Original Equipment Manufacturer

Profibus Communication connection

sercos Communication connection

Fig.1-8: Names and abbreviations used





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2 Important Instructions on Use2.1 Intended Use2.1.1 Introduction

Bosch Rexroth products are developed and manufactured according to thestate-of-the-art. The products are tested prior to delivery to ensure operatingsafety and reliability.The products may only be used as intended. If they are not used as intended,situations occur that result in damage to property or personal injury due to in‐correct use of products.

Bosch Rexroth shall not assume any warranty, liability or paymentof damages in case of damage resulting from a non-intended useof the products; the use shall solely bear all risks from unintendeduse of the products.

Before using Bosch Rexroth products, the following requirements have to bemet to guarantee the intended use of the products:● Anybody handling Bosch Rexroth products in any way is obliged to read

and consent to the relevant safety instructions and the intended use.● The original condition of hardware products may not be altered; in other

words, no structural modifications are permitted. It its not permitted todecompile software products or alter source codes.

● Do not install damaged or defective products or use them in operation.● It has to be ensured that the products have been installed as described

in the relevant documentation.

2.1.2 Areas of Application and UseFor the areas of use and application of each component , also see the corre‐sponding documents (see chapter 1.2 "Required and Supplementing Docu‐mentations" on page 7).

2.2 Unintended UseUsing the devices outside of the above-referenced areas of application or un‐der operating conditions other than described in the document and the tech‐nical data specified is defined as "unintended use".The device may not be used if● subjected to operating conditions that do not comply with the specified

ambient conditions. For example, operation under water, under extremetemperature fluctuations or extreme maximum temperatures is prohibi‐ted.

● Furthermore, the devices must not be used in any applications not ex‐pressly approved by Bosch Rexroth. Also note the information in thegeneral safety instructions!



Important Instructions on Use


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3 System OverviewThe IndraMotion MTX is a customized configurable CNC control system thatcan be used with single machines and complex high-production systems forthe automated manufacturing. Due to its hardware and software, theIndraMotion MTX can be individually scaled in terms of performance andfunctions. Currently, the following system variants are available:

Control systemIndraMotion

HardwareIndraControl

Maximum number of axes

MTX standard L45 L45 8

MTX performance L65 L65 64

MTX advanced L85 L85 64

Fig.3-1: MTX system variantsAll control modules provide CNC and PLC functionalities. The highest stageof expansion provides CNC performance to control up to 64 axes in twelveindependent CNC processing channels. The standard equipment of the con‐trol modules includes interfaces to control I/Os via Profibus DP, intelligentdrives via sercos and peripheral modules via Ethernet.The control modules IndraControl L45, L65 und L85 are provided for the top-hat rail mounting in a control cabinet.Bosch Rexroth delivers industrial PCs in different designs and screen sizeswhich are intended for engineering, visualization and operation of the con‐trols. The operator panels of these industrial PCs optimized with other mod‐ules (machine operator panel and PC keyboards) in design and constructionto ideally control, operate and visualize a tool machine.Inline modules to be installed in control cabinets and Fieldline modules to beinstalled in the vicinity of a machine provide scalable I/O systems withProfibus DP, DeviceNet and sercos.Accessories also include cable assemblies to wire the control systemIndraMotion MTX in no time.



System Overview


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4 CNC Control Modules IndraControl L45, L65 and L854.1 Brief Description

Fig.4-1: CNC control module IndraControl L65The CNC control modules IndraControl L45, L65 and L85 are the main unitsin the control systems MTX standard L45, MTX performance L65 and MTXadvanced L85. The modules are space-saving control modules to be installedin control cabinet on a top-hat rail. With the help of the existing interfaces aswell as 8 digital I/Os on board, the controls provide CNC performance to con‐trol up to 64 axes and a PLC functionality in an ultra-compact terminal format.By adding more I/O modules in line, the controls can be individually adaptedto the respective task.

4.2 Performance Data

NameMTX standard L45(IndraControl L45)

MTX performance L65(IndraControl L65)

MTX advanced L85(IndraControl L85)

Number of axes Max. 8 Max. 64 Max. 64

Thereof spindles 2 32 32

Number of interpolated axes/channel 4 4/8 4/8

Number of NC channels 2 3...12 3...12

PLC processing time for 1k ofinstructions 39 µs 18 µs 3 µs

Min. Ipo cycle 4 ms 0.5 ms 0.25 ms

Fig.4-2: Performance data of the IndraControl L45/65/L85



CNC Control Modules IndraControl L45, L65 and L85

4.3 Technical Data

ProcessorIndraControl L45: AMD LX800 500 MHzIndraControl L65: Intel Celeron M with 1 GHzIndraControl L85: Intel Core2Duo with 1.2 GHz

RAM256 MB DRAM and 8 MB SRAM for IndraControl L45 andL651,024 MB DRAM and 16 MB SRAM for IndraControl L85

Interfaces

● Bosch Rexroth PC104Plus

● Rexroth Inline interface● Ethernet connection (RJ45, 10/100 Base-T)● Profibus DP master/slave interface● sercos master/slave interface

Inputs and outputs● 8 electrically isolated digital inputs● 8 electrically isolated digital outputs

Fig.4-3: Technical data of the IndraControl L45/L65/L85

4.4 Power Supply4.4.1 General Information

The control modules IndraControl L45/L65/L85 are supplied with 24 V DC.The following values for the operating voltage apply according to DIN EN61131-2:

Nominal value 24 V DC

Tolerance -15% / +20% (without residual ripple)

Residual ripple +/-5 %

Umax 30 V

Umin 19.2 V

Fig.4-4: Operating voltage according to DIN EN 61131-2Three operating voltages must be applied to the control modules IndraControlL45/L65/L85. The power consumption from these voltages is:

Power consumption from ULS Max. 3 A

Power consumption from UM and US Total: 8 A max.

Fig.4-5: Current consumption

4.4.2 Supply Voltages to be Connected ExternallyThe power supply for the control modules IndraControl L45/L65/L85, anypossible connected function modules and I/O components are supplied via afeed module on the right side of L45/L65/L85 on slot 5. Three voltages arefed in on this slot using a black clamp terminal (PWR IN).

Pin contact Signal

1.1 + 24 V DC segment voltage (US)

1.2 + 24 V DC power supply voltage (ULS)


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1.3 LGND (ground power supply voltage)

1.4 and 2.4 FE (functional earth)

2.1 +24 V DC UPS; it is currently not supported

2.2 + 24 V DC main supply (UM)

Fig.4-6: Pin assignment of the voltage terminal

Fitting or removing connectors with the IndraControl L45/L65/L85under voltage may damage the unit or a function module or theInline terminal!Turn off the supply voltage before fitting or removing any connec‐tions!

Five LEDs are arranged on the feed module (slot 5). They have the followingmeanings:

LED UM Meaning

OFF 24 V main circuit supply (UM) missing

Green 24 V main circuit supply (UM) available

Fig.4-7: Diagnostic LED of the main circuit supply

LED US Meaning

OFF 24 V segment circuit supply (US) missing

Green 24 V segment circuit supply (US) available

Fig.4-8: Diagnostic LED of the segment circuit supply

LED UL Meaning

OFF 24 V logic circuit supply (ULS) missing

Green 24 V logic circuit supply (ULS) available

Fig.4-9: Diagnostic LED of the main circuit supply

LEDs "FS" and "FN" Meaning

OFF Currently no function

Fig.4-10: Diagnostic LEDs "FS" and "FN"

The 7.5 V Inline voltage and the UANA 24 V analog voltage aretaken from the ULS external 24 V voltage.

4.5 Ambient conditions In operation Storage/transport

Max. ambient temperature +5… +55°C -25°C to +70°C

Relative humidityRH-2; 5% to 95% acc. to DIN EN61131-2.Condensing not allowed.




In operation Storage/transport

Atmospheric pressure up to 2700 m above sea level acc. toDIN 60204

up to 3000 m above sea level acc. toDIN 60204

Mechanical strength

● Max. vibration:Frequency range: 10… 150 Hz

● Deflection: 0.075 mmAt 10… 57 Hz

● Acceleration: 1 gAt 57… 150 Hz

acc. to EN 60068-2-6

Max. shock:15 g acc. to EN 60068-2-27,no malfunctions

Fig.4-11: Ambient conditions

Ambient air must be free of high concentrations of acids, alkalinesolutions, corrosive agents, salt, metal vapors or other conductingcontaminants.Dust-free ambient air is required. The housing and the installationspaces must satisfy at least protection class IP 54 according toDIN VDE 0470-1.

Danger of destruction due to overheatingEnsure that the ambient temperature remains below 45° C.Operation is allowed up to 55°C and if the air circulates.If the internal temperature reaches approx. 80°C, the controlswitches off automatically.When the internal temperature exceeds 70°C, a "Temp!!!" warn‐ing is displayed.

4.6 Interfaces4.6.1 sercos X7E1, X7E2

The sercos devices are connected to the ports X7E1 and X7E2.

X7E1, X/E2

Type Ethernet 100BaseT

Cable length max. 100 m

Cable type CAT5e with S/STP

Transmission rate 10 or 100 MBIT/s

Fig.4-12: sercos interfaces

LED

L (link)ON: Link to network availableOFF: No connection to network

S (send)ON: Data packages are sentOFF: No data is sent

Fig.4-13: Diagnostic LEDs of the sercos interfaces


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4.6.2 Profibus DP Master Interface X7PThe communication between the control module IndraControl L45/L65/L85and the operating devices (VAM...) and the sensor and actuator level (Inline/Fieldline module) is established via the Profibus DP interface according toDIN EN 50170, volume 2. Therefore, assembled cables of variable lengthsare provided. The maximum transfer rate is 12 MBauds.

X7P

Type RS 485

Cable type shielded, 2-wire, twisted


Fig.4-14: Profibus-DP interface

LED Status

SendON: Data is outputOFF: No data is output

Fig.4-15: Diagnostic LED of the Profibus interface

4.6.3 Ethernet Interface X7E5Via the Ethernet interface X7E5, the IndraControl L45/L65/L85 control mod‐ule can be connected to a network.

X7E5

Type Ethernet 100BaseT

Cable length max. 100 m

Cable type CAT5e with S/STP


Fig.4-16: Ethernet interface

LED Status

L (link)ON: Link to network availableOFF: No connection to network

S (send)ON: Data packages are sentOFF: No data is sent

Fig.4-17: Diagnostic LED of the Ethernet interface

4.6.4 Ready Contact X2RGeneral Information

The "Ready" contact is opened in idle state. It is closed after the modulestartup. The contact opens again if one of the states listed below occurs:● The 24 V supply drops below the permitted limit.● The internal 5 V and 3.3 V drop below the permitted limit.● The "Ready" watchdog expires.● The "Reset" button is pressed.Connect the "Ready" contact to the E-Stop of the machine.




X2R Connection AssignmentTerminal Signal

1 Relay contact

2 Relay contact

3 (not assigned)

Fig.4-18: Pin assignment of the "Ready" contact

Contact CharacteristicsSwitching capacity 1 A, 60 V DC

UL rating 1 A, 60 V DC resistive

Ramp-down time 0.3 ms

Bounce time None

Watchdog time (only analogwatchdog) 50 ms +/- 25 %

Fig.4-19: Characteristics of the "Ready" contactThe LED located next to the "Ready" contact is a dual LED in red and green.It can assume the following states:

Meaning of the LEDsLED "Ready" Meaning

OFFWatchdog has yet startedReady contact opened by the software (thewatchdog, however, is still triggered internally)

Green "Ready" contact closed; watchdogs are triggered

Red "Ready" error; at least one watchdog responded

Fig.4-20: Ready LED

4.6.5 Interface for the Compact Flash CardCompact Flash The IndraControl L45/L65/L85 has a slot for a Compact Flash card. The

memory card with the firmware is inserted there. In addition, data and pro‐grams are stored on this card. An operation without flash card is not possible.

Uncontrolled movement due to operation without CF card.⇒ Never remove the Compact Flash card if the L45/L65/L85 is inoperation!

4.6.6 Inline BusThe IndraControl L45/L65/L85 can be supplemented with additional RexrothInline modules. Such modules can be used to increase the I/O unit up to 32byte inputs and 32 byte outputs.A maximum of 63 Rexroth Inline modules can be connected.

More information on the connection of Rexroth Inline modules canbe found in the documentation DOK-CONTRL-R-IL*DIO***-FKxx-EN-P.


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4.6.7 Function Module PinExtension modules can be connected to the left side of the IndraControlL45/L65/L85 using the function module pin (FM bus) located there.This 120-pin plug is a Bosch Rexroth PC104Plus to which the PC104 signalsand other system-specific signals are applied.

4.6.8 Additional FanThe IndraControl L85 has to be operated with an additional fan. No tool is re‐quired for its installation. The fan switches on at a CPU temperature >65°Cand switches off at +55°C. The fan is controlled via the firmware and cannotbe switched on or off from the application.

4.7 Digital Onboard Inputs and Outputs4.7.1 Address Assignment of Inputs and Outputs

The eight digital inputs and outputs available (from left to right) on the slots 1to 4 of the IndraControl L45/L65/L85 are defined as "fast" inputs and outputs:The address assignment of the inputs and outputs is listed in the following ta‐ble:

Eight digital inputs Eight digital outputs

Slot 1 2 3 4

Status LED 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

Byte-bitview

Byte IX0.0 – 0.7 (default) QX0.0 – 0.7 (default)

Bit 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7

Terminal Terminal point (signal) 1.1 2.1 1.4 2.4 1.1 2.1 1.4 2.4 1.1 2.1 1.4 2.4 1.1 2.1 1.4 2.4

Terminal point (24 V) 1.2 2.2 1.3 2.3 1.2 2.2 1.3 2.3 - - - - - - - -

Terminal point (last ground) - - - - - - - - 1.2 2.2 1.3 2.3 1.2 2.2 1.3 2.3

Fig.4-21: Address assignment of inputs and outputs

4.7.2 Digital Onboard InputsThe left part of the connector panel provides eight digital inputs as onboardinputs.




Slots 1 and 2:

Fig.4-22: Digital inputs

Observe the color-coding of the pins.

Number of inputs 8

Connection method 2-wire connection

Electrical isolation to US No

Electrical isolation to UL Yes

Reverse voltage protection Yes

Input voltage:- Nominal value at "0"- Nominal value at "1"

-3 V ... -5 V11 V ... 30 V

Input current:- Nominal value at "0"- Nominal value at "1"

< 2.5 mA2.8 mA ... 6 mA

Delay time:- at "0" to "1"- at "1" to "0"

Typ. 50 µsTyp. 50 µs

Power consumption from the 24 V supply Typ. 60 mA

Cable length (unshielded) < 100 m

Interrupt inputs 8


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Sensor supply From ULS via a PTC fuse

Output voltage Typ. Uext. – 1V

Nominal current (total) 0.2 A

Short-circuit protection, overcurrent pro‐tection Typ. 0.6 A

Criteria to connect 2-wire proximityswitches:Quiescent currentVoltage drop

< 2.5 mA< 6 V

Fig.4-23: Data of the digital inputsThe input terminals are provided with LEDs displaying the respective state ofthe inputs.

LEDs 1, 2, 3, 4 Meaning

OFF The assigned input is not set.

Yellow The respective input is set.

Fig.4-24: Status LEDs of digital inputsAn additional two-color LED (labeled with D) emits green light if 24 V voltageis present and emits red light if there is a short-circuit or overload.

LED D Meaning

OFF 24 V missing

Green 24 V present

Red Short-circuit or overload

Fig.4-25: LED D

4.7.3 Digital OutputsTwo terminal strips with a total of eight digital outputs are arranged betweenthe digital inputs and the terminals for the voltage supply.




Slots 4 and 5:

Fig.4-26: Digital outputs

Observe the color-coding of the pins.

Number of outputs 8

Connection method 2-wire connection

Output type ● Semiconductor outputs, non-saving● Protected, with automatic restart● Current-carrying

Electrical isolation to US No

Electrical isolation to UL Yes

Output voltage, nominal value 24 V


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Rated output current:- Nominal value- Maximum value acc. to DIN EN 61131-2- Signal 1- Signal 0 (leakage current)UL rating- General purpose- Tungsten

0.5 A<= 0.6 A2 mA ... 0.6 A<= 0.5 mA 0.5 A5 W

Maximum total current of the outputs 2 A

Parallel connection of outputs Yes, but only within one terminal

Output delay time < 500 µs

Contactor size (at 1 Hz) SG1 (6.2 W)

Lamp load (at 8 Hz) 5 W

Switching frequency● With ohmic load● With inductive load

100 HzFunction (contactor)

Overload protection:● Typical current level causing switch-off● Minimum current level causing switch-off● Automatic restart with reduced load

1.2 A0.6 AAfter approx. 10 ms

Display overload Red collective LED for all8 outputs

Limitation of inductive switch-off voltageIn nominal mode to

Electronically limited to (Vext – 50 V)Typ. 26 V

Reverse voltage protection Ensured without connected load

Supply voltage according to EN 61131-2 24 V DC

Open-circuit power consumption from US Typ. 50 mA

Cable length (unshielded) < 100 m

Fig.4-27: Data of digital outputsThe output terminals are provided with LEDs displaying the respective stateof the outputs.

LEDs 1, 2, 3, 4 Meaning

OFF The respective output is not set.

Yellow The respective output is set.

Fig.4-28: Status LEDs of digital outputsAn additional two-color LED (labeled with D) emits green light if 24 V voltageis present and emits red light if there is a short-circuit or overload.




LED D Meaning

OFF 24 V missing

Green 24 V present

Red Short-circuit or overload

Fig.4-29: LED D

Assembly destructionIf connected improperly, the assembly might be destroyed. Thus,avoid:● Polarity reversal with simultaneous short-circuit of the output

cables● Polarity reversal with simultaneous connection of externally

polarized suppressor diodes● Applying an external voltage > UB

The 0 V reference voltage of the connected loads has to be returned to the 0V connection of the IndraControl L45/L65/L85, i. e. a two-pin connection hasto be ensured. Otherwise, protection from GND breakage cannot be guaran‐teed.

4.8 Display and Operating Components4.8.1 General Information

On its front, the IndraControl L45/L65/L85 is provided with the following dis‐play and operating components: a single-line display with four operating keysas well as an LED and a reset button.

4.8.2 Display and Operating KeysDisplay The display is an LCD display with eight characters (5 x 10 point matrix).

Fig.4-30: Display with four operating keysOperating keys The following functions are assigned to the keys below:

Key Menu navigation Input function

<Esc> One level up Cancel input

<Down>(arrow down)

One menu item down Decrease parameter value


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Key Menu navigation Input function

<Up>(arrow up)

One menu item up Increase parameter value

<Enter> One level down Confirm input

Fig.4-31: Functions of the operating keys

4.8.3 Reset Button and LEDThe "Reset" button and a red LED are located below the display.

Reset button S1 The "Reset" button can only be pressed with the help of a tool, such as thetip of a pencil.When the "Reset" button is pressed, the entire module is reset and a forcedrestart is activated without having to switch off the supply voltages. At thesame time, the "Ready" contact is opened.

When the "Reset" button is pressed, the running program pro‐cessing is aborted.

LED The LED displays the diagnostics/status.

4.8.4 Handling Operation and Status DisplayGeneral Information

The display on the operating panel of the IndraControl L45/65/L85 informs onthe current control system start while booting and operating.

Status MenuPress <ESC> and <Enter> together for approximately 4 seconds to enablethe status menu. Call the following functions subsequently via the operatingpanel using the <arrow down> button:● Ethernet address (Ethernet)● firmware version (firmware)● CPU temperature (temp.)● Operating hours of the control (OHC CTRL)● Operating hours of the fan (OHC FAN)● Control data backup of the CF card (archive)● Hardware info (HW info)Press <Enter> in the corresponding display to show the current status.With <ESC>, go to the corresponding predecessor. Press <ESC> for approxi‐mately 4 seconds to exit the status menu. The display then switches to "nor‐mal".

After approximately 60 seconds, the display switches automatical‐ly to "normal mode" if no operated.

Setting the IP Address of the ControlThe control is delivered by default with the IP address 192.168.142.250. Usethe operating panel to configure the● IP address● firmware version (firmware)● subnet mask and




● gateway

Press <ESC> and <Enter> at the same time for approximately 4 seconds.This enables the configuration menu. The display changes to "Ethernet".Press <Enter> and the set IP address is displayed. Use the arrow keys toswitch between● IP address● Subnet● Gateway● MAC● Speedand ready the respective values.Press <Enter> again in the corresponding display to go to the editor tochange the values. Therefore, use the arrow keys. Click on <ESC> to go tothe corresponding predecessor.

Keep the arrow keys pressed for a longer period and the numbersstart to run automatically.

Click on <Enter> to go to the next characters of the Ethernet address. Theseare characterized by three letters each as shown in the following:

AAA BBB CCC DDD192 168 142 250

Pressing <Enter> again triggers a safety prompt::OK ?Save your settings with <Enter>. <ESC> cancels the process.The Ethernet velocity and the duplex settings are determined via "auto nega‐tion".

The display still shows the old values and these remain applied inthe control. Only after a control restart (by pressing <Reset> forexample), the modified Ethernet configuration applies and isshown in the display.

Display of the Firmware VersionFind the current firmware version of the IndraControl L45/L65/L85 in the dis‐play of the operating panel.Press <ESC> and <Enter> at the same time for approximately 4 seconds.Thus, the display of the operating panel switches to the configuration menu.Press <Arrow down> until "Firmware" is shown in the display. Press <Enter>to display the current firmware state.

Press <ESC> for approximately 4 seconds to exit the configura‐tion menu and the display switches to "normal mode".

In IndraWorks Engineering, find the firmware version via the"Firmware Management" dialog and, if necessary, update it there.Open the dialog the context menu of the device node"IndraMotion MTX xxx".


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Display of the CPU TemperatureRead the CPU temperature of the IndraControl L45/L65/L85 in the display ofthe operating panel.Press <ESC> and <Enter> at the same time for approximately 4 seconds.Thus, the display of the operating panel switches to the configuration menu.Press <Arrow down> until "Temp." is shown in the display. Press <Enter> todisplay the current CPU temperature.

Display of the Operating Hours of the ControlFind the operating hours of the IndraControl L45/L65/L85 in the display of theoperating panel.Press <ESC> and <Enter> at the same time for approximately 4 seconds.Thus, the display of the operating panel switches to the configuration menu.Press <Arrow down> until "OHC CTRL" is shown in the display. Press <En‐ter> to display the operating hours of the control.

Display of the Operating Hours of the FanFind the operating hours of an integrated fan of the IndraControl L45/L65/L85in the display of the operating panel.Press <ESC> and <Enter> at the same time for approximately 4 seconds.Thus, the display of the operating panel switches to the configuration menu.Press <Arrow down> until "OHC FAN" is shown in the display. Press <Enter>to display the operating hours of the integrated fan.

If there is no fan mounted to the IndraControl L45/L65/, "0 h" isdisplayed when reading the operating hours of the fan.

Backup and Restoration of Control DataGeneral Information

A backup and a restoration of the control data on/from the CF card can becarried out via the operating panel. Use this function to archive and restorecontrol data (RAM file system, MACODA data, tool table, 1st tool table(XML), 2nd tool table (XML), PLC data, permanent CPL variables and systemdata) on the CF card if required.The archiving file looks like: "backup_JJJJ-mm-dd-hh-mm-ss.tar".The log file looks like: "backup_JJJJ-mm-dd-hh-mm-ss.log".

ArchivingPress <ESC> and <Enter> at the same time for approximately 4 seconds.Thus, the display of the operating panel switches to the configuration menu.Press <Arrow down> until "Archive" is shown in the display. Press <Enter>and the "Backup:" display appears. Press <Enter> and the control data isbacked up on the CF card. An already existing archive is overwritten. The da‐ta backup takes several minutes and is signaled in the "Wait!" display. Archiv‐ing is completed with a control "reboot".

RestorationWhen restoring control data from the CF card, press <ESC> and <Enter> si‐multaneously for approximately 4 seconds. Thus, the display of the operatingpanel switches to the configuration menu. Press <Arrow down> until "Ar‐chive" is shown in the display. Press <Enter> and the "Backup:" display ap‐pears. Press <Arrow down> until "Restore" is shown in the display. Press<Enter> for approximately 4 seconds and the restoration of an already exist‐ing archive starts on the CF memory card. This may take several minutesand is completed with a control "reboot".




Display of the Hardware InformationFind some information on the hardware of the IndraControl L45/L65/L85 inthe display of the operating panel.Press <ESC> and <Enter> at the same time for approximately 4 seconds.Thus, the display of the operating panel switches to the configuration menu.Press <Arrow down> until "HW-Info" is shown in the display. Press <Enter>and the parts number of the control (LP number), the hardware change state(hardware version) and the serial number of the control are displayed.

Displays while BootingAfter the voltage supply has been applied, the following appears in the dis‐play first "SYSTEM IS BOOTING * PLEASE WAIT". The individual boot pha‐ses are displayed after a few seconds. The phases are divided into the fol‐lowing sections:

1. Booting the operating system: BOOT1.nn2. Booting the firmware loader: BOOT2.nn3. Booting the firmware modules BOOT3.nn4. Loading the control configuration: BOOT4.nn

The FEPROM file system and the file "mtxtboot.ini" with the mount pointdefinitions belong to the control configuration.

5. Booting the control configuration: BOOT-PnnThe boot phases of the control are defined as follows:

P -3 Determining the existing hardware

P -2 RTOS startup, configure file systems

P -1 Starting RTOS monitor

P 1 Initializing basic NCS communication

P 2 Initializing TCP/IP

P 3 Initializing BAPAS database

P 4 sercos initialization

P 5 Starting NCB-TCP server

P 6 Starting sercos startup

P 7 Mount NFS file systems

P 8 Synchronization with sercos

P 9 Sharing NCB-TCP server (communication with user interface)

RUN Normal operation

Fig.4-32: Display of startup phases

Boot Lock and Startup Mode SpecificationThe IndraControl L45/L65/L85 normally boots with the startup mode 0 (nor‐mal mode). If another Startup mode is to be specified, block the boot processfirst (boot lock).The boot lock is enabled if, after loading the control system configuration -that is at the end of phase "Boot4.nn" - <ESC> is pressed until the displayshows "BOOT-S n". The control expects that the Startup mode is entered.


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The Startup mode is selected with the arrow keys. The default value is "0".Click on <Enter> to continue the booting with the selected Startup mode.If the control is always to be started with a certain Startup mode, save theprevious mode. Therefore, press <Enter> and <Arrow down> at the sametime.The following table describes the Startup modes:

Startupmode Meaning

0 Normal operationAll existing data and file systems are retained. The root file system ischecked at startup. If a defective file system is detected, a critical sys‐tem error is displayed. A new empty root file system is automaticallycreated at next startup.

1 PLC STOP

The behavior corresponds to Startup mode 0, but the PLC remains inthe STOP state and the PLC user program is not processed.

2 Reloading the PLC boot projectThe PLC boot project is loaded from the user FEPROM. Any PLC proj‐ect in the root file system is discarded. Otherwise, the behavior corre‐sponds to Startup mode 0.

3 Save startup

In rare cases, due to faulty machine parameter specifications, a controlstartup can be impossible. Startup mode 3 executes a startup in thiserror situation irrespective of the set machine parameters. A startupwith the minimum configuration is executed. The machine parametersset are ignored. After the startup, the invalid machine parameter set‐tings can be corrected and a new startup in Startup mode 0 can be exe‐cuted.

4 Deleting permanent CPL variables and system dataPermanent CPL variables and system data are deleted. Otherwise, thebehavior corresponds to Startup mode 0.

5 Cold startThe power-up management logic is not run through. Otherwise, the be‐havior corresponds to Startup mode 0.

6 BootstrapA new root file system is created. As a result, all old file system data islost. If an intact user FEPROM file system exists, the PLC boot projectis loaded from there.

7 Creation of the user FEPROM file systemThe user FEPROM is created again. As a result, all old file system datais lost. This is required for example if a user FEPROM file system is de‐fective. The root file system is retained. The permanent CPL variablesand system data are deleted.

8 Identical to startup mode 9




9 Debug modeThis is normally for debugging if the control does not automatically bootafter a reset. After the basic monitor has been initialized, the boot load‐er is enabled and the subsystems are automatically loaded.

10 Debug mode (without automatic loading)After the basic monitor has been initialized, the boot loader is enabled.Further loading can take place via TCP/IP.

11 Debug mode (without automatic loading)The basic monitor is initialized. Further loading can take place viaTCP/IP.

12 Identical to Startup mode 15



15 Debug mode (basic monitor start)Only the basic monitor is enabled.

Fig.4-33: Startup mode

Display of the PLC StateAfter complete control startup, the current PLC state is displayed in the righthalf of the display. There are the following displays:

--- No PLC program loaded

STOP PLC is in STOP state. The PLC program was stopped. If this state is directlyenabled after control startup, no boot project is active.

RUN PLC is in RUN state. The loaded PLC program is executed.

BRK The PLC is on a breakpoint. The PLC program is interrupted due to debug‐ging purposes.

SCYC The PLC operates in single-cycle mode. Each PLC cycle has to be enabledmanually.

ERR The PLC program was interrupted due to a runtime error.

??? The PLC reports an unknown state. This display refers to a firmware errorand should never occur.

Fig.4-34: Operating states of the PLC

Display of the sercos PhasesAfter complete control startup, the current state of the sercos interface is dis‐played on the left of the display. There are the following displays:

P -1 The sercos ring is not closed. No drives were detected.

P 0 It is tried to close the sercos ring.

P 1 It is tried to identify all devices in the sercos ring.

P 2 The timing in the sercos ring is determined and set.

P 3 The drives are parameterized.

P 4 All sercos devices are ready for operation.

Fig.4-35: Display of the sercos phases


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Error DisplaysSevere errors are shown on the display during operation of the control. Theseerrors can only be eliminated with a reboot. If necessary, a suitable startupmode has to be selected before.

SF Critical system error is pending (system fault)

FE Boot panic error is present (fatal error)

Fig.4-36: Error status displayThe errors are specified more in detail by four-digit numbers. They are descri‐bed in detail in the manual "Diagnostic Messages". Furthermore, the follow‐ing loading errors can be displayed:

ERR NoFw No valid firmware detected

ERR SRAM Not equipped with SRAM module

Check Ethernetsettings Ethernet mask incorrect or gateway not in the set subnet

Fig.4-37: Displaying further errors

Press <ESC> and <Arrow up> for approximately 4 seconds or the"Reset" button (S1) on the operating panel to execute a controlreboot.

4.9 Switching on the ControlThe IndraControl L45/L65/L85 is started by switching on the power supply. If"Pxx --" (no PLC boot project) or "Pxx RUN" (PLC program is executed) isdisplayed, the start is completed.If an IndraControl L45/L65/L85 is switched on with a new CF memory card forthe first time, "HW-INIT" is displayed after booting. Wait until the display with"PWRCYCLE" starts to flash. Switch the power supply off and on again. "Pxx--" (no PLC boot project) or "Pxx RUN" (PLC program is executed) is dis‐played after restart. The start is now completed.

If "HW-INIT" appears in the display, the control must not beswitched off. If it is switched off, the sercos connection is dam‐aged.

4.10 VariantThe control modules IndraControl L45/L65/L85 can be ordered with the fol‐lowing typecode:

Type Note

CML45.1-3P-504-NA-NNN-NW Processor AMD LX800 with 500 MHz, 256 MBDRAM, 8 MB SRAM

CML65.1-3P-504-NA-NNNN-NW Processor Intel Celeron M 1 GHz, 256 MB DRAM,8 MB SRAM

CML85.1-3P-705-NA-NNNN-NW Processor Intel Core2Duo 1,2 GHz, 1024 MBDRAM, 16 MB SRAM

Fig.4-38: Order designation IndraControl L45/L65/L85




4.11 Wear PartsIn the control modules IndraControl L45/L65/L85, parts with a limited servicelife are not subject to warranty.

Wear part Service life Type Parts number

Display 60.000 hours at 23°C OPERATING PANELSTANDARD R911293458

Battery 5 years CAP01.1-B2 R911170806

Fan 95.000 hours at 24℃ CAL01.1-F2 R911171153

Fig.4-39: Wear Parts

4.12 Accessories4.12.1 Connector Set

The following connector set is available for the power supply of theIndraControl L45/L65/L85 and for the Inline onboard I/Os:

Type Note

R-IB IL CML S01-PLSET Connector set for IndraControlL45/L65/L85

Fig.4-40: Connector set R-IB IL CML S01.PLSET

4.12.2 LabelsThe following labels are available for the Inline connectors:

Type Note

R-IB IL FIELD 2 Labels for Inline connectors

Fig.4-41: Labels R-IB IL FIELD 2

4.13 DocumentationThe following documentation provides a detailed description of theIndraControl L45/L65/L85:DOK-CONTRL-ICL45L65L85-PRxx-EN-P


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5 VPP 16.3/40.3 Compact Industrial PC5.1 Brief Description

Fig.5-1: VPP 16.3 compact industrial PC with 12" color display

Fig.5-2: VPP 16.3 compact industrial PC with 15" color displayVPP 16.3/40.3 operating devices are active PC-based control and visualiza‐tion terminals with a high capability for industrial environments. These PCsare mainly installed in an operator console or in a control cabinet wall. Theyare used for programming, visualization and operation of the IndraMotionMTX controls.

5.2 Field of ApplicationThe compact industrial PCs VPP 16.3/40.3 make them especially useful forall applications with standard requirements and high-end requirements.



VPP 16.3/40.3 Compact Industrial PC

5.3 Technical Data VPP 16.3 VPP 40.3

Display 12" color display 15" color display

Front panel design 16 machine function keys or touch screen

PC box 1, 2 or 4 slots

Processor

D4 Core i5-520M, 2,4 GHz, 3 MB L2 cache

D5 Core i7-620M, 2.66 GHz, 4 MB L2 cache

C3 Celeron P4500 1,86 GHz, 2 MB L2 Cache

Main memory 1 GB, 2 GB or 4 GB RAM

Supply voltage 24 V DC

Fig.5-3: Technical data, VPP 16/40

5.4 Wear PartsParts with a limited service life in the compact industrial VPP16.3/40.3 PC arenot subject to warranty. This relates to the following components:● Hard disk● CMOS battery● Fan● BacklightingFor the service life of the individual components, refer to the documentations(see chapter 5.7 "Documentation" on page 39).

5.5 Variants5.5.1 Control PCs with Core i5-520M Processor (D4)Type Display/

FrontSlots Random access

memoryHard disk

VPP40.3BIM-2G0NN-D4D-DN-NN-FW 15"/16 M-keys 4 2 GB 1 x HDD

VPP40.3BIM-2G0NN-D4D-FN-NN-FW 15"/16 M-keys 4 2 GB 1 x SSD

VPP40.3DEM-2G0NN-D4D-DN-NN-FW 15"/touch 4 2 GB 1 x HDD

Fig.5-4: Designs VPP 16.3/40.3 with Core i5-520M Processor (D4)

5.5.2 Control PCs with Core i7-620M Processor (D5)Type Display/


memoryHard disk

VPP40.3BIM-4G0NN-D5D-DN-NN-FW 15"/16 M-keys 4 4 GB 1 x HDD

VPP40.3DEM-4G0NN-D5D-DN-NN-FW 15"/touch 4 4 GB 1 x HDD

Fig.5-5: Designs VPP 16.3/40.3 with Core i7-620M Processor (D5)


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5.5.3 Control PCs with Celeron P4500 Processor (C3)Type Display/


memoryHard disk

VPP40.3BIK-2G0NN-C3D-DN-NN-FW 15"/16 M-keys 1 2 GB 1 x HDD

VPP40.3DEK-2G0NN-C3D-DN-NN-FW 15"/touch 1 2 GB 1 x HDD

Fig.5-6: Designs VPP 16.3/40.3 with Celeron P4500 Processor (C3)

5.6 Accessories5.6.1 Accessories for VPP 16.3/40.3Type Remarks

VAP01.1H-W23-024-010-NN Power supply 24 V DC; 10 A

VAU01.1U-024-024-240-NN Uninterrupted power supply with 24 V input / 24 V output / 240 W

RKB0019/... USB interface cable to connect the uninterrupted power supply; lengths: 0.5 m;1.0 m; 3.0 m; 5.0 m

Fig.5-7: Accessories for VPP 16.3/40.3

5.7 DocumentationThe following documentation provides a detailed description of the compactindustrial PCs VPP 16.3/40.3:● DOK-SUPPL*-VPP*XX.3***-PRxx-EN-P● DOK-SUPPL*-VAU*01.1U**-PRxx-EN-P





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6 Compact Industrial PC VPB 40.3 with Operating De‐vice VDP 16.3/40.3

6.1 Brief Description

Fig.6-1: High-end industrial PC VPB 40.3 with the operating device VDP 40.3The VPB 40.3 is a high-end industrial PC that, together with the passiveVDP 16.3 or VDP 40.3 operating devices, provides a PC-based operatingand visualization terminal with a high capability for industrial environments.The VPB 40.3 is intended to be installed in a control cabinet. The operatingdevices VDP 16.3 and VDP 40.3 are designed to be installed in an operatorconsole or a control cabinet wall. A CDI interface connects the VDP 16.3/40.3with the VPB 40.3.

6.2 Field of ApplicationThe VPB 40.3 compact industrial PC is used in industrial environments withincreased vibration and shock requirements.

6.3 Technical Data6.3.1 VPB 40.3

Name VPP40.3

PC box 1, 2 or 4 slots

Processor

D4 Core i5-520M, 2,4 GHz, 3 MB L2 cache

D5 Core i7-620M, 2.66 GHz, 4 MB L2 cache

C3 Celeron P4500, 1.86 GHz, 2 MB L2 cache

Main memory 1 GB, 2 GB or 4 GB RAM

Connection voltage 24 V DC

Fig.6-2: Technical data, VPB 40.3



Compact Industrial PC VPB 40.3 with Operating Device VDP 16.3/40.3

6.3.2 VDP 16.3/40.3 VDP 16.3 VDP 40.3


Front panel design 16 machine function keys or touch screen


Fig.6-3: Technical data, VDP 16/40.3

6.4 Wear PartsThe compact industrial VPB40.3 PC and the VDP16.3/40.3 operating devicecontain parts with a limited lifetime. These are not subject to warranty. Thisrelates to the following components:● Hard disk● CMOS battery● Fan● BacklightingFor the service life of the individual components, refer to the documentations(see chapter 6.8 "Documentation" on page 44).

6.5 PC Box Variants6.5.1 PC Box VPB40.3 with Core i5-520M Processor (D4)Type Slots Random access

memoryHard disk

VPB40.3D1L-2G0NN-D4D-DN-NN-FW 2 2 GB 1 x HDD

VPB40.3D1L-2G0NN-D4D-FN-NN-FW 2 2 GB 1 x SSD

Fig.6-4: VPB40.3 variants with Core i5-520M processor (D4)

6.5.2 PC Box VPB40.3 with Core i7-620M Processor (D5)Type Slots Random access

memoryHard disk

VPB40.3D1L-4G0NN-D5D-DN-NN-FW 2 4 GB 1 x HDD

VPB40.3D1L-4G0NN-D5D-FN-NN-FW 2 4 GB 1 x SSD

VPB40.3D1M-4G0NN-D5D-FN-NN-FW 4 4 GB 1 x SSD

Fig.6-5: VPB40.3 variants with Core i7-620M processor (D5)

6.5.3 PC Box VPB40.3 with Celeron P4500 Processor (C3)Type Slots Random access

memoryHard disk

VPB40.3D1L-2G0NN-C3D-DN-NN-FW 1 2 GB 1 x HDD

Fig.6-6: VPB40.3 variants with Celeron P4500 processor (C3)


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6.6 Variants of the Operating Devices6.6.1 Operating Devices VDP16.3 (12")Type Note

VDP16.3BKN-D1-NN-NN Operating device with 12" color display and key front

VDP16.3BKN-D1-NN-NN Operating device with 12" color display and touch with key front

Fig.6-7: VDP16.3 selection

6.6.2 Operating Devices VDP40.3 (15")Type Note

VDP40.3BIN-D1-NN-NN Operating device with 15" color display and key front

VDP40.3DFN-D1-NN-NN Operating device with 15" color display and touch with key front

VDP40.3DEN-D1-NN-NN Operating device with 15" color display and touch screen

Fig.6-8: VDP40.3 selection

6.7 Accessories6.7.1 Connecting Cable (CDI Interface)

The connection between the compact VPB 40.3 PC and the VDP 16.3/40.3operating device is established via the CDI interface. The following assem‐bled cables are available:

Type Note

RKB0008/002.5 Connecting cable VPB40.3 - VDPxx.3 2.5 m










Fig.6-9: Connecting cable VSB 40.3 - VDP 16.3/40.3

Two connecting cables of type RKB0008/... are required to con‐nect a VPB 40.3 and a VDP 16.3/40.3.




6.7.2 Accessories for VPB 40.3Type Note

VAP01.1H-W23-024-010-NN Mains unit 24V DC; 10A

VAU01.1U-024-024-240-NN Uninterrupted power supply 24V input / 24V output / 240W

RKB0019/... USB interface cable to connect the uninterrupted power supply; lengths: 0.5m; 1.0m;3.0m; 5.0m

Fig.6-10: Accessories for VPB 40.3

6.8 DocumentationThe following documentation for a detailed description of the high-end indus‐trial VSB 40.3 PC is available:● DOK-SUPPL*-VPB*40.3***-PRxx-EN-P● DOK-SUPPL*-VAU*01.1U**-PRxx-EN-PThe following documentation provides a detailed description of the VDP16.3/40.3 operating devices:● DOK-SUPPL*-VDP*xx.3-***-ITxx-EN-P


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7 Embedded Terminal VEP40.4/50.47.1 Brief Description

Fig.7-1: Embedded terminal with 12” color display

Fig.7-2: Embedded terminal with 15” color displayThe embedded terminals IndraControl VEP40.4/50.4 are PC-based operatingand visualization terminals suitable for industrial environments. These PCsare mainly installed in an operator console or in a control cabinet wall. Theoperator panels of these industrial PCs are optimized with other modules(machine operator panel and PC keyboards) in design and construction toideally operate and visualize a tool machine.



Embedded Terminal VEP40.4/50.4

7.2 Technical Data VEP40.4 VEP50.4


Front panel design 16 machine function keys with touchscreen

ProcessorA2MA

Intel Atom 510, min. 1.1 GHzPentium M, min. 600 MHz

Main memory 1 GB RAM


Fig.7-3: Technical data VEP40.4/50.4

7.3 Wear PartsParts with a limited service life in the embedded terminals VEP40.4/50.316.3/40.3 PC are not subject to warranty. This relates to the following compo‐nents:● CMOS battery● LCD display

7.4 VariantsType Display Processor Front

VEP40.4BKN-512NN-A2D-NNN-NN-FW 12" Intel Atom 510 with 16 machine function keys

VEP40.4EIN-512NN-MAD-NNN-NN-FW 12" Pentium M with 16 machine function keys and touchscreen

VEP50.4BIN-512NN-2AD-NNN-NN-FW 15" Intel Atom 510 with 16 machine function keys

VEP50.4DFN-512NN-MAD-NNN-NN-FW 15" Pentium M with 16 machine function keys and touchscreen

Fig.7-4: VEP40.4/50.4 selection

7.5 Accessories7.5.1 Accessories for the VEP40.4/50.4

Type Remarks

VAP01.1H-W23-024-010-NN Power supply 24 V DC; 10 A

Fig.7-5: Accessories for the VEP40.4/50.4

7.5.2 Spare BatteryOrder the spare battery for the VEP40.4/50.4 under the following designation:

Type Remarks

CAP01.1-B2 R911170806

Fig.7-6: Accessories for the VEP40.4/50.4


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7.6 DocumentationThe following documentation provides a detailed description of theEmbedded terminals VEP40.4/50.4:● DOK-SUPPL*-VEP*XX.4***PRxx-EN-P





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8 Hand-Held Terminal IndraControl VCH08.1 andIndraControl VEH30.2

8.1 Brief DescriptionThe hand-held terminals IndraControl VCH08.1 and IndraControl VEH30.2are portable operating and visualization devices. Due to the high-perform‐ance processor and the Ethernet interface, the devices can be used the bestpossible in each case together with the IndraMotion MTX.

8.2 Hand-Held Terminal IndraControl VCH08.18.2.1 General Information

Fig.8-1: Hand-held terminal VCH 08.1

8.2.2 Technical DataProcessor PXA270 416 MHz, 64 MB RAM, 64 MB Flash

RAM SDRAM: 64 MB

Flash memory 64 MB

Interfaces 1x Ethernet connection (RJ45, 10/100 Base-T)

Protection class IP 65



Hand-Held Terminal IndraControl VCH08.1 and IndraControl VEH30.2

Power supply 24 V DC

Power consumption 5 W

Fig.8-2: Technical data VCH08.1

8.2.3 VariantsThe following variants are available:

Type Functional design

VCH08.1EAB-064ET-A1D-064-CS-E2-PW Override, STOP and enabling pushbutton, three-stage, two-channel,Ethernet control cable 0.5 m

VCH08.1EAB-064ET-A1D-064-CS-E4-PW Override, STOP and enabling pushbutton, three-stage, two-channel,Ethernet control cable 8 m

VCH08.1EAB-064ET-A1D-064-DS-E4-PW Override, handwheel, STOP and enabling pushbutton, three-stage, two-channel, Ethernet control cable 8 m

VCH08.1EAB-064ET-A1D-064-FS-B2-PW Override, E-STOP and enabling pushbutton, three-stage, two-channel,Ethernet control cable 0.5 m, bayonet lock

Fig.8-3: VCH08.1 selection

8.2.4 DocumentationThe following documentations provide a detailed description of the VCH08.1operating devices:● DOK-SUPPL*-VCH*08.1***-PRxx-EN-P


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8.3 Hand-Held Terminal IndraControl VEH30.28.3.1 General Information

Fig.8-4: Hand-held terminal VEH30.2

8.3.2 Technical DataProcessor Intel Atom Z510, 1.1 GHz

RAM SDRAM: 512 MB

Flash memory 4 GB

Interfaces 1x Ethernet connection (RJ45, 10/100 Base-T)

Protection class IP 65


Power consumption 14 W

Fig.8-5: Technical data VEH30.2

8.3.3 VariantsThe following variants are available:




Type Functional design

VEH30.2BNN-512ET-A2D-4G0-BS-E2-FW STOP and enabling pushbutton, three-stage, two-channel, Ethernet con‐trol cable 0.5 m

VEH30.2BNN-512ET-A2D-4G0-BS-E4-FW STOP and enabling pushbutton, three-stage, two-channel, Ethernet con‐trol cable 8 m

VEH30.2BNN-512ET-A2D-4G0-DS-E2-FW Override, handwheel, STOP and enabling pushbutton, three-stage, two-channel, Ethernet control cable 0.5 m

VEH30.2BNN-512ET-A2D-4G0-DS-E4-FW Override, handwheel, STOP and enabling pushbutton, three-stage, two-channel, Ethernet control cable 8 m

Fig.8-6: VCH08.1 selection

8.3.4 DocumentationThe following documentations provide a detailed description of the VEH30.2operating devices:● DOK-SUPPL*-VEH*30.2***-PRxx-EN-P

8.4 Connecting Module IndraControl VAC30.28.4.1 General Information

The hand-held terminals VCH08.1 and VEH30.2 are connected to theIndraMotion MTX control via the connection module VAC30.2. A 17-pin fe‐male socket on the front side allows a comfortable connection of the hand-held terminals. All connections for a fixed wiring with the control are locatedon the rear side of the IndraControl VAC30.2.

Fig.8-7: Connecting module VAC30.2

8.4.2 VariantThe connecting module VAC30.2 can be delivered as follows:


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Type Note

VAC30.2N-NN Connecting module for the VCH08.1 and VEH30.2

Fig.8-8: VAC30.2 selection

8.4.3 DocumentationThe connecting module VAC30.2 is described in detail in the documentationsfor the hand-held terminals VCH08.1 and VEH30.2.





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9 VCP Small Operator Panel9.1 Brief Description

VCP small operator panels are operating and visualization terminals to oper‐ate and monitor machines. The devices can be used for different purposesdue to their compact design. The communication to the higher-level control isestablished via a Profibus interface.

Fig.9-1: VCP 02 small operator panel






VCP Small Operator Panel


Fig.9-6: VCP35 small operator panel

9.2 Technical Data VCP02 VCP05 VCP08 VCP20 VCP25 VCP35

Display 3" graphic display, 160 x 80 pixels5.7" graphic

display, 320 x240 pixels

5.7" graphicdisplay, 320 x

240 pixels

10.4" graphicdisplay, 640 x

480 pixels

Front panel 100 x 148 mm 168 x 120 mm 159 x 209 mm 160 x 300 mm 180 x 234 249 x 328 mm

Function/systemkeys 4 / 7 6 / 24 16 / 22 Touch screen Touch screen

Processor ARM 200 MHz

Application mem‐ory 3 MB

Interfaces1x Ethernet (10/100 Base T)

2x USB host 2.0Profibus DP interface

Power supply 24 V DC

Fig.9-7: Technical data, VCP small operator panel

9.3 VariantsThe following types of VCP small operator panels are available:● VCP02.2DRN-003-PB-NN-PW● VCP05.2DSN-003-PB-NN-PW● VCP08.2DTN-003-PB-NN-PW● VCP20.2DUN-003-PB-NN-PW


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● VCP25.2DVN-003-PB-NN-PW● VCP35.2ECN-003-PB-NN-PW

9.4 Accessories9.4.1 Connecting Cables (Profibus Interface)

The communication between the VCP small operator panels and the MTXcontrol modules is established via the Profibus DP. The following assembledcables are available:

Type Note

IKB0034/000,0 Connection between IndraControl P40/P60/VAM and VCP. Cables assembled at one end; Variablelength

IKB0049/000,0 Connection between VCP and Rexroth Fieldline modules; assembled at one side, M12 female connec‐tor, variable length

Fig.9-8: Profibus connecting cables

9.5 DocumentationThe following documentation provides a detailed description of the VCP smalloperator panels:● DOK-SUPPL*-VCP*02.2***-PRxx-EN-P● DOK-SUPPL*-VCP*05.2***-PRxx-EN-P● DOK-SUPPL*-VCP*08.2***-PRxx-EN-P● DOK-SUPPL*-VCP*20.2***-PRxx-EN-P● DOK-SUPPL*-VCP*25.2***-PRxx-EN-P● DOK-SUPPL*-VCP*35.2***-PRxx-EN-P





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10 VAM Machine Operator Panel10.1 Brief Description

Fig.10-1: VAM 10 machine operator panel



Fig.10-4: VAM 41 machine operator panelThe machine operator panels VAM 10, VAM 40, VAM 11 and VAM 41 areused to select the operation modes and to manually operate the machine.



VAM Machine Operator Panel

They contain the necessary control elements, such as buttons with LED dis‐plays, rotary switches for feed and spindle override, E-STOP button, keyswitches and machine buttons. Function and design are optimized for theoperating devices VDP und VPP. On the rear side, the devices are providedwith a connector for a handwheel and a manual operating device as well aswith connectors for 16 digital 24 V inputs and 8/16 digital 24 V outputs. Com‐munication with the master control is established via Profibus DP or sercosIII.

10.2 Variants10.2.1 Operator Panels with Profibus DP Interface

The following variants are available:

Type Note

VAM10.2-PB-NA-TA-TA-VB-1608-NN Suitable for VxP16

VAM40.2-PB-NA-TA-TA-VB-MA-1608-NN Suitable for VxP40

VAM11.1-PB-NA-NN-TA-VB-1608-NN Suitable for VxP16

VAM41.1-PB-NA-NN-TA-VB-BA-1608-NN Suitable for VxP40

Fig.10-5: Operator Panels with Profibus DP Interface

10.2.2 Operator Panels with sercos InterfaceThe following variants are available:

Type Note

VAM10.3-S3-NF-TA-TA-VD-1616-NN Suitable for VxP16

VAM40.3-S3-NF-TA-TA-VD-MA-1616-NN Suitable for VxP40

Fig.10-6: Operator Panels with sercos Interface

10.3 Accessories10.3.1 Connecting Cables (Profibus DP Interface)

If the communication between the VAM machine operator panels VAM andthe control modules IndraControl L are established via Profibus DP, the fol‐lowing assembled cables are available:

Type Note

IKB0033/000,0 Connection between VAM and IndraControl L. Cables assembled at both ends; variable length

IKB0034/000,0 Connection between VAM and further Profibus devices; cable assembled at one end; variablelength

Fig.10-7: Profibus connecting cables

10.3.2 Connecting Cables for the sercos InterfaceIf the communication between the VAM machine operator panels VAM andthe control modules IndraControl L is established via sercos, the following as‐sembled cables are available:

Type Note

RKB0011/.... sercos Ethernet cable; cable assembled at both ends; variable length

Fig.10-8: sercos connecting cable


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10.4 DocumentationThe following documentations describe the VAM machine operator panels:DOK-SUPPL*-VAM*10/40**-PRxx-EN-PDOK-SUPPL*-VAM*11/41**-PRxx-EN-P





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11 VAK PC Keyboards11.1 General

Drawer or built-in keyboards with touch panels are available to operate indus‐trial PCs.

11.2 Drawer Keyboards

Fig.11-1: VAK 10.1 drawer keyboard

Fig.11-2: VAK 40.1 drawer keyboardThe drawer keyboards VAK 10.1 and VAK 40.1 are AT-compatible PS/2 key‐boards with 86 keys and an integrated mouse pointer. The two keyboards dif‐fer only in the widths of their front panels. Their function and design are opti‐mally adjusted to the operating devices of the VSP, VDP and VPP series.Navigate easily in the graphical user interfaces using the integrated mousewith its mouse buttons. The drawer is provided with slide rails and a ball-typesnap lock.

11.3 Built-in Keyboards

Fig.11-3: VAK 11.2 built-in keyboard



VAK PC Keyboards

Fig.11-4: VAK 41.2 built-in keyboardThe built-in keyboards VAK 11 and VAK 41 are AT-compatible PS/2 touchpanels with 106 keys. The two keyboards differ only in the widths of theirfront panels. Their functions and design are optimally adjusted to the ope‐rating devices of the VSP, VDP and VPP series and are characterized by anespecially low installation depth.

11.4 DesignsThe following types of keyboards for industrial PCs are available:

Design Type Remarks

Drawer Keyboards VAK10.1E-EN-P-MPNN Suitable for VSP 16, VDP 16, VPP 16

VAK40.1E-EN-P-MPNN Suitable for VSP 40, VDP 40, VPP 40

VAK40.1E-DE-P-MPNN Suitable for VSP 40, VDP 40, VPP 40

Built-in keyboard (with touch panel) VAK11.2F-EN-P-NNNN Suitable for VSP 16, VDP 16, VPP 16

VAK41.2F-EN-P-NNNN Suitable for VSP 40, VDP 40, VPP 40

Fig.11-5: VAK 10/11/40/41 models

11.5 DocumentationThe following documentation provides a detailed description of the VAK11/41 built-in keyboards:DOK-SUPPL*-VAK*11/41**-PRxx-EN-PThe following documentation provides a detailed description of theVAK 10/40 drawer keyboards:DOK-SUPPL*-VAK*40.1***-PRxx-EN-P


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VAK PC Keyboards

12 Rexroth Inline Modules12.1 Brief Description

Fig.12-1: Rexroth Inline systemThe Rexroth Inline system is a flexible I/O system designed to be mounted ona top hat rail in a switch cabinet. It is a modular system, i.e. it can be adjustedto the particular application. The communication takes place with the mastercontrol via PROFIBUS-DP.

12.2 ComponentsThe Rexroth Inline system comprises the following components:● Field bus coupling modules● Feed modules● 24 V input modules● 24 V output modules● Relay for output modules● Analog modules● Counter modules● Accessories

12.3 DocumentationThe following documentation provides a detailed description of the RexrothInline system:DOK-CONTRL-ILSYSINS***-AWxx-EN-P



Rexroth Inline Modules


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13 Rexroth Fieldline Modules13.1 Brief Description

Fig.13-1: Rexroth Fieldline moduleThe input and output modules of the Rexroth Fieldline product family are de‐signed for decentralized automation tasks under adverse ambient conditions.The modules comply with the protection degree IP65/IP67. They permit directconnection of sensors and actuators in an environment near the station. Thecommunication takes place with the master control via PROFIBUS-DP.

13.2 ComponentsThree types of Rexroth Fieldline modules are available:

Type Description

RF-FLS PB M12 DI 8 M12 Eight 24 V inputs

RF-FLS PB M12 DIO 4/4 M12-2A Four 24 V inputs; 4 24 V/2 A outputs

RF-FLS PB M12 DO 8 M12-2A Eight 24 V/2 A outputs

Fig.13-2: Module selection

13.3 DocumentationThe following documentation provides a detailed description of the RexrothFieldline system:DOK-CONTRL-RF-FLS-PB**-PRxx-EN-P



Rexroth Fieldline Modules


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14 Firmware and Software for the IndraMotion MTX14.1 General Information

The control system IndraMotion MTX is equipped with scalable firmware andsoftware packages covering many applications and technology functions. Theindividual products can be selected and enabled optionally.

14.2 Operating System for PC-Based Controls VPx 16.3/40.3Windows XP or Windows 7 including the backup software Acronis are instal‐led on the PC-based MTX control systems IndraControl VxP16.3/40.3. Differ‐ent HMI devices are already adapted before delivery. The operating systemcan be set to English, German, Italian, Spanish, Portuguese and Swedish.Order designation

Operating system Type Parts number

Windows XP FWA-VS3VP3-WXP-03VRS-A0-OEM A1 R911172448

Windows 7 FWA-VP3***-W7*-01VRS-A0-OEM A1 R911172608

Fig.14-1: Windows operating systems for VPx 16.3/40.3

14.3 Basic Software for the IndraMotion MTX14.3.1 System-Comprehensive Basic Software

The system-comprehensive Engineering Framework IndraWorks is availablein different variants for the systems IndraMotion, IndraLogic and IndraDrive.The software is provided using a system-comprehensive basic package in astandard Suite installation. The system variants are provided as a commonSWA. It is available under the following designation:● SWA-IWORKS-MTX-13VRS-D0-DVD**The following software variants can be installed for the system controlIndraMotion MTX using software licenses:

14.3.2 IndraMotion MTX - Operation and EngineeringDie software covers the following functions:● Standard CNC operating and programming software including the

WinStudio Lite Runtime and Editor● Languages: English (EN) / German (DE)

This software is used on the PC-based controls MTX standard,MTX performance and MTX advanced.

Order designation

Type Parts number

SWL-IWORKS-MTX-NNVRS-D0-OPDENG R911331690

Fig.14-2: Software IndraWorks Operation & Engineering

14.3.3 IndraMotion MTX - OperationDie software covers the following functions:



Firmware and Software for the IndraMotion MTX

● Standard CNC operating software including the WinStudio Lite Runtimeand Editor

● Languages: English (EN) / German (DE)

The software is used on the PC-based controls MTX standard,MTX performance and MTX advanced. A separate PC is neces‐sary to configure the software "IndraMotion MTX - Operation andEngineering" or "IndraMotion MTX Simulator".

Order designation

Type Parts number

SWL-IWORKS-MTX-NNVRS-D0-OPD R911331692

Fig.14-3: Software IndraWorks Operation

14.3.4 IndraMotion MTX - CommunicationDie software covers the following functions:● Communication interface for customer-specific user interfaces● Languages: English (EN) / German (DE)

The software is used for the MTX standard, MTX performanceand MTX advanced with OEM user interface. No Engineeringtools are available. A separate PC is necessary to configure thesoftware "IndraMotion MTX - Operation and Engineering" or"IndraMotion MTX Simulator".

Order designation

Type Parts number

SWL-IWORKS-MTX-NNVRS-D0-COM R911331696

Fig.14-4: Software IndraWorks Communication

14.3.5 IndraMotion MTX - WorkstationDie software covers the following functions:● CNC and PLC program creation● WinStudio Lite to create HMI user screens● VAM Simulator● Control simulation for program testing● Remote engineering and programming for the MTX standard, MTX per‐

formance and MTX advanced● 3D viewer for an animated machine kinematics● Language: English (EN) / German (DE)

Die software is used for offline or remote engineering and as en‐gineering software for the MTX standard, MTX performance andMTX advanced.


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Order designation

Type Parts number

SWL-IWORKS-MTX-NNVRS-D0-WORKSTATION R911334886

Fig.14-5: Software IndraWorks MTX workstation

14.4 Basic Firmware for the IndraMotion MTX14.4.1 Firmware for the MTX standard L45

The firmware for the IndraMotion MTX standard L45 contains the followingfunctions:● CNC runtime module for the following technologies: drilling, turning, mill‐

ing and sanding.● License to control a maximum of eight axes/spindles and two CNC

channels● Interpolation groups up to four axes● Runtime module for the integrated PLC IndraLogic

The firmware is available under the following designation:● FWA-CML45*-MTX-13VRS-NN

14.4.2 Firmware for MTX performance L65The firmware for the IndraMotion MTX performance L65 contains the follow‐ing functions:● CNC runtime module for the following technologies: drilling, turning, mill‐


channels (extension optionally)● Interpolation groups up to four axes (extension optional)● Runtime module for the integrated PLC IndraLogic


14.4.3 Firmware for the MTX advanced L85The firmware for the IndraMotion MTX advanced L85 contains the followingfunctions:● CNC runtime module for the following technologies: drilling, turning, mill‐


channels (extension optionally)● Interpolation groups up to four axes (extension optional)● Runtime module for the integrated PLC IndraLogic





14.5 Software and Firmware Options14.5.1 IndraMotion MTX SWW Software

This software is provided as a separate product for the customer and is in‐stalled on-site. It can only be used with the controls MTX performance L65and MTX advanced L85. The software● includes several functional extensions of the CNC and● supports interpolation groups of more than four axes to control the path.

This software is subject to export approval according to part 1 Cof the export list. (EC spec.).

The software is ordered under the following designation:● SWW-IWORKS-MTX-13VRS-D0-CD650

14.5.2 Eight Servo Axes - Two ChannelsThe software is activated via an license key and can only be used in the con‐trols MTX performance and MTX advanced. The software includes:● a license to use eight additional axes (servo axes or spindles) and two

NC channels

The control systems MTX performance and MTX advanced canbe extended up to 64 axes and twelve channels.

The software is ordered under the following designation:● SWS-MTX***-RUN-NNVRS-D0-08A02C

14.5.3 Technology Package: Turning Level 1The software is activated via and license key and includes the functions:● Main spindle synchronization feed per revolution● Constant cutting velocity● Cylinder jacket transformation● Spline interpolation, NURBSOrder designation

Type Parts number

SWS-MTX***-RUN-NNVRS-D0-TUR1 R911308623

Fig.14-6: Technology Package: Turning Level 1

14.5.4 Technology Package "Shop Floor Programming Turning"The software is activated via and license key and includes the functions:● Graphic contour element generation● 3D offline simulation for NC part program● Shop floor programming turning● GNP + simulation

To use the functions, an additional technology package turninglevel 1 (refer to chapter 14.5.3 "Technology Package: TurningLevel 1" on page 72) is required.


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Order designation

Type Parts number

SWS-MTX***-RUN-NNVRS-D0-SFPT R911308630

Fig.14-7: Technology package "Shop floor programming turning"

14.5.5 Machining Center, Level 1The software is enabled via and license key and includes the functions● Main spindle synchronization● Gantry axes● Placements/frames (machining of angular areas)● Spline interpolation, NURBSOrder designation

Type Parts number

SWS-MTX***-RUN--NNVRS-D0-BAZ1 R911307600

Fig.14-8: Machining Center, Level 1

14.5.6 Machining Center, Level 2The software is activated via an license key and includes all functions of thetechnology package 1. Additionally, the following functions are implemented:● 5-/6-axis transformation with TCP programming● Jogging with active transformation● 3D milling cutter radius correctionOrder designation

Type Parts number

SWS-MTX***-RUN-NNVRS-D0-BAZ2 R911307601

Fig.14-9: Machining Center, Level 2

14.5.7 Technology Package "Shop Floor Programming Milling"The software is activated via and license key and includes the functions:● Graphic contour element generation● 3D offline simulation for NC part program● Shop floor programming milling● GNP + simulation

To use the function, the software "Machining Center, Level 1" (re‐fer to chapter 14.5.5 "Machining Center, Level 1" on page 73) orthe software "Machining Center, Level 2" (refer to chapter 14.5.6 "Machining Center, Level 2" on page 73) is required.

Order designation

Type Parts number

SWS-MTX***-RUN-NNVRS-D0-SFPM R911308628

Fig.14-10: Technology package "Shop floor programming milling"




14.5.8 Technology Package Producing Gears / Electronic GearsThe software is activated via an license key and includes the electronic gearfunctions with the following properties:● A slave axis can refer to a maximum of three master axes.● Cascading coupling up to three levels.● Coupling or decoupling on-the-fly or changing the coupling conditions.● Control via system data irrespective of the operation mode.

The restrictions regarding axis number, interpolation groups andchannel number apply in accordance with the system characteris‐tics selected.

If this technology package is used together with the MTX compactor the MTX standard, only interpolation groups up to four axes arepossible. When the MTX performance is used together with thesoftware option "Interpolation group of more than four axes" (referto chapter 14.5.1 "IndraMotion MTX SWW Software" on page72), interpolation groups can be extended up to eight axes perchannel.

Order designation

Type Parts number

SWS-MTX***-RUN-NNVRS-D0-GEAR R911318989

Fig.14-11: Technology Package Producing Gears / Electronic Gears

14.5.9 Action Recorder ACRThe software is activated via an license key and is used for recording and ar‐chiving operations and control-internal events. The following events can belogged:● Change of zero point offsets● Selection of NC programs● Occurrence of drive errors● Occurrence of general error messagesOrder designation

Type Parts number

SWS-MTX***-RUN-NNVRS-D0-ACR R911327104

Fig.14-12: Action Recorder ACR

14.5.10 Cycle Time Analyzer MTX ctaThe software is intended for a specific and effective analysis and optimizationof the machine cycle time. The following analysis windows are provided:● Block display● Channel display● Diagrams● Oscilloscope function● Program tree


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● Split menus● Table display● Table comparison● Profiler● 4D graphicOrder designation

Type Parts number

SWS-MTX***-RUN-NNVRS-D0-CTA*ANALYZER-DGL R911328219

Fig.14-13: Cycle Time Analyzer MTX cta

14.5.11 Energy Analysis MTX egaThe software is intended for a specific and effective analysis and optimizationof the energy and resource consumption of a machine. The following analysiswindows are provided:● Diagrams● Oscilloscope function● Program tree● 4D graphic● Model editorOrder designation

Type Parts number

SWS-MTX***-RUN-NNVRS-D0-EGA*ANALYZER-DGL R911328219

Fig.14-14: Energy Analysis MTX eta

14.5.12 IndraWorks View3DThe software is enabled via and license key and includes the functions:● Representation of 3D volume models and animation by linking the proc‐

ess data● Data import from CAD/CAM systems in the data format VRMLOrder designation

Type Parts number

SWS-IWORKS-V3D-NNVRS-D0 R911318428

Fig.14-15: IndraWorks View3D

14.5.13 IndraWorks I-RemoteI-Remote is an efficient software for the remote maintenance of MTX controlsystems. The system is equipped with the following features:● Integrated web server on the client PC● Remote control via web browser per ActiveX Control (no client installa‐

tion required)● High-speed by data compression● Delta file transfer with SplitScreen and "drag&drop"● File synchronization




● System Snapshot● Audio support● Record and play function for logging● Powerful script language for automatic processes

Configurable security levelsOrder designation

Type Parts number

SWS-IWORKS-REM-01VRS-D0 R911310767

Fig.14-16: IndraWorks I-Remote


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15 Applications15.1 IndraMotion MTX with Industrial PC VPP16.3/40.3

Fig.15-1: IndraMotion MTX with Industrial PC VPP16.3/40.3



Applications

15.2 IndraMotion MTX with Industrial PC VBP40.3 andVDP16.3/40.3

Fig.15-2: IndraMotion MTX with Industrial PC VBP40.3 and VDP16.3/40.3


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Applications

16 Service and SupportOur worldwide service network provides an optimized and efficient support.Our experts offer you advice and assistance should you have any queries.You can contact us 24/7.

Service Germany Our technology-oriented Competence Center in Lohr, Germany, is responsi‐ble for all your service-related queries for electric drive and controls.Contact the Service Helpdesk & Hotline under:

Phone: +49 9352 40 5060Fax: +49 9352 18 4941E-mail: [email protected]: http://www.boschrexroth.com

Additional information on service, repair (e.g. delivery addresses) and trainingcan be found on our internet sites.

Service worldwide Outside Germany, please contact your local service office first. For hotlinenumbers, refer to the sales office addresses on the internet.

Preparing information To be able to help you more quickly and efficiently, please have the followinginformation ready:● Detailed description of malfunction and circumstances resulting in the

malfunction● Type plate name of the affected products, in particular type codes and

serial numbers● Your contact data (phone and fax number as well as your email ad‐

dress)



Service and Support

http://www.boschrexroth.com


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IndexAAbbreviations...................................................... 11About this documentation..................................... 7

Information representation ........................... 10Validity of the documentation ......................... 7

AddressesDigital inputs and outputs ............................. 23

DDeviceNet........................................................... 15Digital inputs....................................................... 23Digital inputs and outputs

Addresses .................................................... 23Digital outputs..................................................... 25

Addresses .................................................... 23

EEthernet.............................................................. 15

FFunction module pin............................................ 23

HHigh-end industrial PC........................................ 41

IIndraControl L45................................................. 15IndraControl L65................................................. 15IndraControl L85................................................. 15IndraMotion MTX................................................ 15Information representation

Names and abbreviations ............................ 11Safety instructions ........................................ 10Symbols used ............................................... 11

Intended useApplications .................................................. 13

I...Intended use

Areas of application ...................................... 13Introduction .................................................. 13

InterfacesDigital inputs ................................................. 23Digital outputs .............................................. 25

PProfibus DP............................................. 15, 57, 60PROFIBUS-DP............................................. 65, 67

RRexroth Fieldline................................................. 67Rexroth Inline...................................................... 65

SSupport

See service hotline ....................................... 79

UUnintended use................................................... 13Unintended Use

Consequences, non-liability ......................... 13

VVAM.................................................. 21, 57, 59, 70VCP..................................................................... 55VDP 16.............................................. 41, 60, 63, 64VDP 40.............................................. 41, 60, 63, 64VEP..................................................................... 45VPB 40................................................................ 41VPP 16.......................................................... 60, 64VPP 40.......................................................... 60, 64VSP 16.......................................................... 63, 64VSP 40.......................................................... 63, 64



Index


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Notes



DOK-MTX***-SYS*DES*V13-PR01-EN-PR911336998

Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics

mailto:[email protected]

http://www.boschrexroth.de

Rexroth IndraMotion MTX 13VRS System Description

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