MS2S Synchronous Servomotors - Bosch Rexroth

MS2S

Synchronous Servomotors

Operating Manual

R911410077, Edition 01

Copyright

© Bosch Rexroth AG 2021All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as inthe event of applications for industrial property rights.

Liability

The specified data is intended for product description purposes only and shall not be deemed to be aguaranteed characteristic unless expressly stipulated in the contract. All rights are reserved with respect tothe content of this documentation and the availability of the product.

DOK-MOTOR*-MS2S*******-IT01-EN-P DC-AE/EPI5 (jw, mb)

95711b42026472c80a347e887533e592, 1, en_US

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Bosch Rexroth AGR911410077, Edition 01

Supplemental directives Deutsch English Français

Lebensgefahr bei Nichtbeach-tung der nachstehenden Sicherheitshinweise!

Nehmen Sie die Produkte erst dann in Betrieb,nachdem Sie die mit dem Produkt geliefertenUnterlagen und Sicherheitshinweise vollständigdurchgelesen, verstanden und beachtet haben.

Sollten Ihnen keine Unterlagen in Ihrer Land-essprache vorliegen, wenden Sie sich an Ihrenzuständigen Rexroth-Vertriebspartner.

Nur qualifiziertes Personal darf an Antriebskom-ponenten arbeiten.

Nähere Erläuterungen zu den Sicherheitshin-weisen entnehmen Sie Kapitel 1 dieser Doku-mentation.

Danger to life in case ofnon‑compliance with the below-mentionedsafety instructions!

Do not attempt to install or put these productsinto operation until you have completely read,understood and observed the documents sup-plied with the product.

If no documents in your language were supplied,please consult your Rexroth sales partner.

Only qualified persons may work with drivecomponents.

For detailed explanations on the safety instruc-tions, see chapter 1 of this documentation.

Danger de mort en casde non‑respect des consignes de sécurité figurantci-après !

Ne mettez les produits en service qu’après avoirlu complètement et après avoir compris etrespecté les documents et les consignes desécurité fournis avec le produit.

Si vous ne disposez pas de la documentationdans votre langue, merci de consulter votre par-tenaire Rexroth.

Seul un personnel qualifié est autorisé à travaillersur les composants d’entraînement.

Vous trouverez des explications plus détailléesrelatives aux consignes de sécurité au chapitre 1de la présente documentation.

Hohe elektrische Spannung!Lebensgefahr durch elektrischen Schlag!

Betreiben Sie Antriebskomponenten nur mitfest installiertem Schutzleiter.

Schalten Sie vor Zugriff auf Antriebskompo-nenten die Spannungsversorgung aus.

Beachten Sie die Entladezeiten von Kondensa-toren.

High electrical voltage! Dangerto life by electric shock!

Only operate drive components with a perma-nently installed equipment grounding con-ductor.

Disconnect the power supply before accessingdrive components.

Observe the discharge times of the capacitors.

Tensions électriques éle-vées ! Danger de mort par électrocution !

N’exploitez les composants d’entraînement que siun conducteur de protection est installé de man-ière permanente.

Avant d’intervenir sur les composants d’entraîne-ment, coupez toujours la tension d’alimentation.

Tenez compte des délais de décharge de conden-sateurs.

Gefahrbringende Bewegungen!Lebensgefahr!

Halten Sie sich nicht im Bewegungsbereich vonMaschinen und Maschinenteilen auf.

Verhindern Sie den unbeabsichtigten Zutritt fürPersonen.

Bringen Sie vor dem Zugriff oder Zutritt in denGefahrenbereich die Antriebe sicher zum Still-stand.

Dangerous movements! Dangerto life!

Keep free and clear of the ranges of motion ofmachines and moving machine parts.

Prevent personnel from accidentally enteringthe range of motion of machines.

Make sure that the drives are brought to safestandstill before accessing or entering thedanger zone.

Mouvements entraînantune situation dangereuse ! Danger de mort !

Ne séjournez pas dans la zone de mouvement demachines et de composants de machines.

Évitez tout accès accidentel de personnes.

Avant toute intervention ou tout accès dans lazone de danger, assurez-vous de l’arrêt préalablede tous les entraînements.

Elektromagnetische / magneti-sche Felder! Gesundheitsgefahr für Personenmit Herzschrittmachern, metallischen Implan-taten oder Hörgeräten!

Zutritt zu Bereichen, in denen Antriebskompo-nenten montiert und betrieben werden, ist füroben genannten Personen untersagt bzw. nurnach Rücksprache mit einem Arzt erlaubt.

Electromagnetic / magneticfields! Health hazard for persons with heartpacemakers, metal implants or hearing aids!

The above-mentioned persons are not allowedto enter areas in which drive components aremounted and operated, or rather are onlyallowed to do this after they consulted a doctor.

Champs électromagné-tiques / magnétiques ! Risque pour la santé desporteurs de stimulateurs cardiaques, d’implantsmétalliques et d’appareils auditifs !

L’accès aux zones où sont montés et exploités lescomposants d’entraînement est interdit aux per-sonnes susmentionnées ou bien ne leur estautorisé qu’après consultation d’un médecin.

Heiße Oberflächen (> 60 °C)!Verbrennungsgefahr!

Vermeiden Sie das Berühren von metallischenOberflächen (z. B. Kühlkörpern). Abkühlzeit derAntriebskomponenten einhalten(mind. 15 Minuten).

Hot surfaces (> 60 °C [140 °F])!Risk of burns!

Do not touch metallic surfaces (e.g. heat sinks).Comply with the time required for the drivecomponents to cool down (at least 15 minutes).

Surfaces chaudes (> 60 °C)!Risque de brûlure !

Évitez de toucher des surfaces métalliques (p. ex.dissipateurs thermiques). Respectez le délai derefroidissement des composants d’entraînement(au moins 15 minutes).

Unsachgemäße Handhabungbei Transport und Montage! Verletzungsgefahr!

Verwenden Sie geeignete Montage- und Trans-porteinrichtungen.

Benutzen Sie geeignetes Werkzeug und persön-liche Schutzausrüstung.

Improper handling during trans-port and mounting! Risk of injury!

Use suitable equipment for mounting and trans-port.

Use suitable tools and personal protectiveequipment.

Manipulation incorrecte lors dutransport et du montage ! Risque de blessure !

Utilisez des dispositifs de montage et de trans-port adéquats.

Utilisez des outils appropriés et votre équipementde protection personnel.

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Bosch Rexroth AG R911410077, Edition 01

Deutsch English Français Unsachgemäße Handhabung

von Batterien! Verletzungsgefahr!

Versuchen Sie nicht, leere Batterien zu reakti-vieren oder aufzuladen (Explosions- und Verät-zungsgefahr).

Zerlegen oder beschädigen Sie keine Batterien.Werfen Sie Batterien nicht ins Feuer.

Improper handling of batteries!Risk of injury!

Do not attempt to reactivate or recharge lowbatteries (risk of explosion and chemicalburns).

Do not dismantle or damage batteries. Do notthrow batteries into open flames.

Manipulation incorrecte depiles! Risque de blessure!

N’essayez pas de réactiver des piles vides ou deles charger (risque d’explosion et de brûlure paracide).

Ne désassemblez et n’endommagez pas les piles.Ne jetez pas des piles dans le feu.

Español Português Italiano ¡Peligro de muerte en caso

de no observar las siguientes indicaciones deseguridad!

Los productos no se pueden poner en serviciohasta después de haber leído por completo,comprendido y tenido en cuenta la documenta-ción y las advertencias de seguridad que seincluyen en la entrega.

Si no dispusiera de documentación en el idiomade su país, diríjase a su distribuidor competentede Rexroth.

Solo el personal debidamente cualificado puedetrabajar en componentes de accionamiento.

Encontrará más detalles sobre las indicacionesde seguridad en el capítulo 1 de esta documen-tación.

Perigo de vida em caso de inobser-vância das seguintes instruções de segurança!

Utilize apenas os produtos depois de ter lido,compreendido e tomado em consideração adocumentação e as instruções de segurança for-necidas juntamente com o produto.

Se não tiver disponível a documentação na sualíngua, dirija-se ao seu parceiro de vendaresponsável da Rexroth.

Apenas pessoal qualificado pode trabalhar noscomponentes de acionamento.

Explicações mais detalhadas relativamente àsinstruções de segurança constam no capítulo 1desta documentação.

Pericolo di morte in caso diinosservanza delle seguenti indicazioni di sicur-ezza!

Mettere in funzione i prodotti solo dopo averletto, compreso e osservato per intero la docu-mentazione e le indicazioni di sicurezza fornitecon il prodotto.

Se non dovesse essere presente la documenta-zione nella vostra lingua, siete pregati di rivolgervial rivenditore Rexroth competente.

Solo personale qualificato può eseguire lavori suicomponenti di comando.

Per ulteriori spiegazioni riguardanti le indicazionidi sicurezza consultare il capitolo 1 di questa doc-umentazione.

¡Alta tensión eléctrica! ¡Pel-igro de muerte por descarga eléctrica!

Active sólo los componentes de accionamientocon el conductor protector firmemente insta-lado.

Desconecte la alimentación eléctrica antes demanipular los componentes de accionamiento.

Tenga en cuenta los tiempos de descarga de loscondensadores.

Alta tensão elétrica! Perigo de vidadevido a choque elétrico!

Opere componentes de acionamento apenascom condutores de proteção instalados.

Desligue a alimentação de tensão antes deaceder aos componentes de acionamento.

Respeite os períodos de descarga dos conden-sadores.

Alta tensione elettrica! Peri-colo di morte in seguito a scosse elettriche!

Mettere in esercizio i componenti di comandosolo con conduttore di messa a terra ben instal-lato.

Staccare l'alimentazione prima di intervenire suicomponenti di comando.

Osservare i tempi di scarica del condensatore.

¡Movimientos peligrosos!¡Peligro de muerte!

No permanezca en la zona de movimiento de lasmáquinas ni de sus piezas.

Impida el acceso accidental de personas.

Antes de acceder o introducir las manos en lazona de peligro, los accionamientos se tienenque haber parado con seguridad.

Movimentos perigosos! Perigo devida!

Não permaneça na área de movimentação dasmáquinas e das peças das máquinas.

Evite o acesso involuntário para pessoas.

Antes de entrar ou aceder à área perigosa, imo-bilize os acionamentos de forma segura.

Movimenti pericolosi! Peri-colo di morte!

Non sostare nelle zone di manovra delle macchinee delle loro parti.

Impedire un accesso non autorizzato per le per-sone.

Prima di accedere alla zona di pericolo, arrestaree bloccare gli azionamenti.

¡Campos electromagnéticos/magnéticos! ¡Peligro para la salud de las per-sonas con marcapasos, implantes metálicos oaudífonos!

El acceso de las personas arriba mencionadas alas zonas de montaje o funcionamiento de loscomponentes de accionamiento está prohibido,salvo que lo autorice previamente un médico.

Campos eletromagnéticos / mag-néticos! Perigo de saúde para pessoas com mar-capassos, implantes metálicos ou aparelhosauditivos!

Acesso às áreas, nas quais os componentes deacionamento são montados e operados, é proi-bido para as pessoas em cima mencionadas ouapenas após permissão de um médico.

Campi elettromagnetici /magnetici! Pericolo per la salute delle personeportatrici di pacemaker, protesi metalliche oapparecchi acustici!

L'accesso alle zone in cui sono installati o in fun-zione componenti di comando è vietato per lepersone sopra citate o consentito solo dopo uncolloquio con il medico.

¡Superficies calientes (> 60 °C)!¡Peligro de quemaduras!

Evite el contacto con las superficies calientes(p. ej., disipadores de calor). Observe el tiempode enfriamiento de los componentes de accio-namiento (mín. 15 minutos).

Superfícies quentes (> 60 °C)!Perigo de queimaduras!

Evite tocar superfícies metálicas (p. ex. radia-dores). Respeite o tempo de arrefecimento doscomponentes de acionamento (mín. 15 min-utos).

Superfici bollenti (> 60 °C)!Pericolo di ustioni!

Evitare il contatto con superfici metalliche (ad es.dissipatori di calore). Rispettare i tempi di raf-freddamento dei componenti di comando(almeno 15 minuti).

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Español Português Italiano ¡Manipulación inadecuada en el

transporte y montaje! ¡Peligro de lesiones!

Utilice dispositivos de montaje y de transporteadecuados.

Utilice herramientas adecuadas y equipo deprotección personal.

Manejo incorreto no transporte emontagem! Perigo de ferimentos!

Utilize dispositivos de montagem e de trans-porte adequados.

Utilize ferramentas e equipamento de proteçãoindividual adequados.

Manipolazione inappropriatadurante il trasporto e il montaggio! Pericolo dilesioni!

Utilizzare dispositivi di montaggio e trasportoadatti.

Utilizzare attrezzi adatti ed equipaggiamento diprotezione personale.

¡Manejo inadecuado de las pilas!¡Peligro de lesiones!

No trate de reactivar o cargar pilas descargadas(peligro de explosión y cauterización).

No desarme ni dañe las pilas. No tire las pilas alfuego.

Manejo incorreto de baterias!Perigo de ferimentos!

Não tente reativar nem carregar baterias vazias(perigo de explosão e de queimaduras comácido).

Não desmonte nem danifique as baterias. Nãodeite as baterias no fogo.

Utilizzo inappropriato dellebatterie! Pericolo di lesioni!

Non tentare di riattivare o ricaricare batteriescariche (pericolo di esplosione e corrosione).

Non scomporre o danneggiare le batterie. Nongettare le batterie nel fuoco.

Svenska Dansk Nederlands Livsfara om följande säkerhetsan-

visningar inte följs!

Använd inte produkterna innan du har läst ochförstått den dokumentation och de säkerhetsan-visningar som medföljer produkten, och följ allaanvisningar.

Kontakta din Rexroth-återförsäljare om doku-mentationen inte medföljer på ditt språk.

Endast kvalificerad personal får arbeta meddrivkomponenterna.

Se kapitel 1 i denna dokumentation för närmarebeskrivningar av säkerhetsanvisningarna.

Livsfare ved manglende over-holdelse af nedenstående sikkerhedsanvis-ninger!

Tag ikke produktet i brug, før du har læst og for-stået den dokumentation og de sikkerhedsan-visninger, som følger med produktet, og over-hold de givne anvisninger.

Kontakt din Rexroth-forhandler, hvis dokumen-tationen ikke medfølger på dit sprog.

Det er kun kvalificeret personale, der måarbejde på drive components.

Nærmere forklaringer til sikkerhedsanvisnin-gerne fremgår af kapitel 1 i denne dokumenta-tion.

Levensgevaar bij niet-naleving van onderstaande veiligheidsinstructies!

Stel de producten pas in bedrijf nadat u de methet product geleverde documenten en de veiligh-eidsinformatie volledig gelezen, begrepen en inacht genomen heeft.

Mocht u niet beschikken over documenten in uwlandstaal, kunt u contact opnemen met uw plaat-selijke Rexroth distributiepartner.

Uitsluitend gekwalificeerd personeel mag aan deaandrijvingscomponenten werken.

Meer informatie over de veiligheidsinstructiesvindt u in hoofdstuk 1 van deze documentatie.

Hög elektrisk spänning! Livsfaragenom elchock!

Använd endast drivkomponenterna med fast-monterad skyddsledare.

Koppla bort spänningsförsörjningen före arbetepå drivkomponenter.

Var medveten om kondensatorernas urladdning-stid.

Elektrisk højspænding! Livs-fare på grund af elektrisk stød!

Drive components må kun benyttes med et fastinstalleret jordstik.

Sørg for at koble spændingsforsyningen fra,inden du rører ved drive components.

Overhold kondensatorernes afladningstider.

Hoge elektrische span-ning! Levensgevaar door elektrische schok!

Bedien de aandrijvingscomponenten uitsluitendmet vast geïnstalleerde aardleiding.

Schakel voor toegang tot aandrijvingscompo-nenten de spanningsvoorziening uit.

Neem de ontlaadtijden van condensatoren inacht.

Farliga rörelser! Livsfara!

Uppehåll dig inte inom maskiners och maskin-delars rörelseområde.

Förhindra att obehöriga personer får tillträde.

Innan du börjar arbeta eller vistas inom drivsys-temets riskområde måste maskinen vara stillas-tående.

Farlige bevægelser! Livsfare!

Du må ikke opholde dig inden for maskiners ogmaskindeles bevægelsesradius.

Sørg for, at ingen personer kan få utilsigtetadgang.

Stands drevene helt, inden du rører ved dreveneeller træder ind i deres fareområde.

Risicovolle bewegingen!Levensgevaar!

Houdt u niet op in het bewegingsbereik vanmachines en machineonderdelen.

Voorkom dat personen onbedoeld toegang verk-rijgen.

Voor toegang tot de gevaarlijke zone moeten deaandrijvingen veilig tot stilstand gebracht zijn.

Elektromagnetiska/magnetiskafält! Hälsofara för personer med pacemaker,implantat av metall eller hörapparat!

Det är förbjudet för ovan nämnda personer(eller kräver överläggning med läkare) attbeträda områden där drivkomponenter är mon-terade och i drift.

Elektromagnetiske/magnetiskefelter! Sundhedsfare for personer med pacema-kere, metalliske implantater eller høreap-parater!

For disse personer er der adgang forbudt ellerkun adgang med tilladelse fra læge til deområder, hvor drive components monteres ogdrives.

Elektromagnetische /magnetische velden! Gevaar voor de gezondheidvan personen met pacemakers, metalen implan-taten of hoorapparaten!

Toegang tot gebieden, waarin aandrijvingscompo-nenten worden gemonteerd en bediend, is ver-boden voor voornoemde personen of uitsluitendtoegestaan na overleg met een arts.

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Svenska Dansk Nederlands Varma ytor (> 60 °C)! Risk

för brännskador!

Undvik att vidröra metallytor (t.ex. kylelement).Var medveten om att det tar tid för drivkompo-nenterna att svalna (minst 15 minuter).

Varme overflader (> 60 °C)!Risiko for forbrændinger!

Undgå at berøre metaloverflader (f.eks. køleele-menter). Overhold drive componentsnedkølingstid (min. 15 min.).

Hete oppervlakken(> 60 °C)! Verbrandingsgevaar!

Voorkom contact met metalen oppervlakken (bijv.Koellichamen). Afkoeltijd van de aandrijvings-componenten in acht nemen (min. 15 minuten).

Felaktig hantering vid trans-port och montering! Skaderisk!

Använd passande monterings- och transporta-nordningar.

Använd lämpliga verktyg och personlig skyddsu-trustning.

Fejlhåndtering ved transportog montering! Risiko for kvæstelser!

Benyt egnede monterings- og transportanord-ninger.

Benyt egnet værktøj og personligt sikkerhed-sudstyr.

Onjuist gebruik bij transporten montage! Letselgevaar!

Gebruik geschikte montage- en transportinrich-tingen.

Gebruik geschikt gereedschap en een persoon-lijke veiligheidsuitrusting.

Felaktig hantering av batte-rier! Skaderisk!

Försök inte återaktivera eller ladda upp batterier(risk för explosioner och frätskador).

Batterierna får inte tas isär eller skadas. Slänginte batterierna i elden.

Fejlhåndtering af batterier!Risiko for kvæstelser!

Forsøg ikke at genaktivere eller oplade tommebatterier (eksplosions- og ætsningsfare).

Undlad at skille batterier ad eller at beskadigedem. Smid ikke batterier ind i åben ild.

Onjuist gebruik van batter-ijen! Letselgevaar!

Probeer nooit lege batterijen te reactiveren of opte laden (explosiegevaar en gevaar voor bescha-diging van weefsel door cauterisatie).

Batterijen niet demonteren of beschadigen. Nooitbatterijen in het vuur werpen.

Suomi Polski Český Näiden turvaohjeiden noudatta-

matta jättämisestä on seurauksena hengen-vaara!

Ota tuote käyttöön vasta sen jälkeen, kun oletlukenut läpi tuotteen mukana toimitetut asia-kirjat ja turvallisuusohjeet, ymmärtänyt ne jaottanut ne huomioon.

Jos asiakirjoja ei ole saatavana omalla äidinkie-lelläsi, ota yhteys asianomaiseen Rexrothinmyyntiedustajaan.

Käyttölaitteiden komponenttien parissa saatyöskennellä ainoastaan valtuutettu henkilöstö.

Lisätietoa turvaohjeista löydät tämän dokumen-taation luvusta 1.

Zagrożenie życia w razienieprzestrzegania poniższych wskazówek bez-pieczeństwa!

Nie uruchamiać produktów przed uprzednimprzeczytaniem i pełnym zrozumieniem wszyst-kich dokumentów dostarczonych wraz z pro-duktem oraz wskazówek bezpieczeństwa.Należy przestrzegać wszystkich zawartych tamzaleceń.

W przypadku braku dokumentów w Państwajęzyku, prosimy o skontaktowanie się z lokalnympartnerem handlowym Rexroth.

Przy zespołach napędowych może pracowaćwyłącznie wykwalifikowany personel.

Bliższe objaśnienia wskazówek bezpieczeństwaznajdują się w Rozdziale 1 niniejszej dokumen-tacji.

Nebezpečí života v případěnedodržení níže uvedených bezpečnostníchpokynů!

Před uvedením výrobků do provozu si přečtětekompletní dokumentaci a bezpečnostní pokynydodávané s výrobkem, pochopte je a dodržujte.

Nemáte-li k dispozici podklady ve svém jazyce,obraťte se na příslušného obchodního partneraRexroth.

Na komponentách pohonu smí pracovat pouzekvalifikovaný personál.

Podrobnější vysvětlení k bezpečnostnímpokynům naleznete v kapitole 1 této dokumen-tace.

Voimakas sähköjännite! Säh-köiskun aiheuttama hengenvaara!

Käytä käyttölaitteen komponentteja ainoastaanmaadoitusjohtimen ollessa kiinteästi asennet-tuna.

Katkaise jännitteensyöttö ennen käyttölaitteenkomponenteille suoritettavien töiden aloitta-mista.

Huomioi kondensaattoreiden purkausajat.

Wysokie napięcie elek-tryczne! Zagrożenie życia w wyniku porażeniaprądem!

Zespoły napędu mogą być eksploatowanewyłącznie z zainstalowanym na stałe prze-wodem ochronnym.

Przed uzyskaniem dostępu do podzespołównapędu należy odłączyć zasilanie elektryczne.

Zwracać uwagę na czas rozładowania kondensa-torów.

Vysoké elektrické napětí! Nebez-pečí života při zasažení elektrickým proudem!

Komponenty pohonu smí být v provozu pouze spevně nainstalovaným ochranným vodičem.

Než začnete zasahovat do komponent pohonu,odpojte je od elektrického napájení.

Dodržujte vybíjecí časy kondenzátorů.

Vaarallisia liikkeitä! Hengen-vaara!

Älä oleskele koneiden tai koneenosien liikea-lueella.

Pidä huolta siitä, ettei muita henkilöitä pääsealueelle vahingossa.

Pysäytä käyttölaitteet varmasti ennen vaara-alueelle koskemista tai menemistä.

Niebezpieczne ruchy! Zagro-żenie życia!

Nie wolno przebywać w obszarze pracy maszynyi jej elementów.

Nie dopuszczać osób niepowołanych do obszarupracy maszyny.

Przed dotknięciem urządzenia/maszyny lub zbli-żeniem się do obszaru zagrożenia należyzgodnie z zasadami bezpieczeństwa wyłączyćnapędy.

Nebezpečné pohyby! Nebezpečíživota!

Nezdržujte se v dosahu pohybu strojů a jejich sou-částí.

Zabraňte náhodnému přístupu osob.

Před zásahem nebo vstupem do nebezpečnéhoprostoru bezpečně zastavte pohony.

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Suomi Polski Český Sähkömagneettisia/magneet-

tisia kenttiä! Terveydellisten haittojen vaara hen-kilöille, joilla on sydämentahdistin, metallinenimplantti tai kuulolaite!

Yllä mainituilta henkilöiltä on pääsy kiellettyalueille, joilla asennetaan tai käytetään käyttö-laitteen komponentteja, tai heidän on ensin saa-tava tähän suostumus lääkäriltään.

Pola elektromagnetyczne /magnetyczne! Zagrożenie zdrowia dla osób zrozrusznikiem serca, metalowymi implantamilub aparatami słuchowymi!

Wstęp na teren, gdzie odbywa się montaż i eks-ploatacja napędów jest dla ww. osób zabronionywzględnie dozwolony po konsultacji z lekarzem.

Elektromagnetická/magnetickápole! Nebezpečí pro zdraví osob s kardiostimulá-tory, kovovými implantáty nebo naslouchadly!

Výše uvedené osoby mají zakázán přístup doprostorů, kde jsou montovány a používány kom-ponenty pohonu, resp. ho mají povolen pouze poporadě s lékařem.

Kuumia pintoja (> 60 °C)! Palo-vammojen vaara!

Vältä metallipintojen koskettamista (esim. jääh-dytyslevyt). Noudata käyttölaitteen komponent-tien jäähtymisaikoja (väh. 15 minuuttia).

Gorące powierzchnie(> 60 °C)! Niebezpieczeństwo poparzenia!

Unikać kontaktu z powierzchniami metalowymi(np. radiatorami). Przestrzegać czasów schład-zania podzespołów napędów (min. 15 minut).

Horké povrchy (> 60 °C)!Nebezpečí popálení!

Nedotýkejte se kovových povrchů (např. chladi-cích těles). Dodržujte dobu ochlazení komponentpohonu (min. 15 minut).

Epäasianmukainen käsittely kulje-tuksen ja asennuksen yhteydessä! Loukkaantu-misvaara!

Käytä soveltuvia asennus- ja kuljetuslaitteita.

Käytä omia työkaluja ja henkilökohtaisia suoja-varusteita.

Niewłaściwe obchodzenie siępodczas transportu i montażu! Ryzyko urazu!

Stosować odpowiednie urządzenia montażowe itransportowe.

Stosować odpowiednie narzędzia i środkiochrony osobistej.

Nesprávné zacházení připřepravě a montáži! Nebezpečí zranění!

Používejte vhodná montážní a dopravní zařízení.

Používejte vhodné nářadí a osobní ochrannévybavení.

Paristojen epäasianmukainenkäsittely! Loukkaantumisvaara!

Älä yritä saada tyhjiä paristoja toimimaan tailadata niitä uudelleen (räjähdys- ja syöpymis-vaara).

Älä hajota paristoja osiin tai vaurioita niitä. Äläheitä paristoja tuleen.

Niewłaściwe obchodzenie sięz bateriami! Ryzyko urazu!

Nie próbować reaktywować i nie ładować zuży-tych baterii (niebezpieczeństwo wybuchu orazpoparzenia żrącą substancją).

Nie demontować i nie niszczyć baterii. Niewrzucać baterii do ognia.

Nesprávné zacházení s bater-iemi! Nebezpečí zranění!

Nepokoušejte se znovu aktivovat nebo dobíjetprázdné baterie (nebezpečí výbuchu a pole-ptání).

Nerozebírejte ani nepoškozujte baterie. Nehá-zejte baterie do ohně.

Slovensko Slovenčina Română Življenjska nevarnost pri neu-

poštevanju naslednjih napotkov za varnost!

Izdelke začnite uporabljati šele, ko v celoti pre-berete, razumete in upoštevate izdelkom prilo-ženo dokumentacijo in varnostne napotke.

Če priložena dokumentacija ni na voljo v vašemmaternem jeziku, se obrnite na pristojnega dis-tributerja Rexroth.

Samo kvalificirano osebje sme delati na pogon-skih komponentah.

Podrobnejša pojasnila o varnostnih navodilihnajdete v poglavju 1 v tej dokumentaciji.

Nebezpečenstvo ohrozeniaživota pri nedodržiavaní nasledujúcich bezpeč-nostných pokynov!

Výrobky uvádzajte do prevádzky až potom, čoste úplne prečítali, pochopili a zobrali do úvahypodklady a bezpečnostné pokyny dodané s výr-obkom.

Ak by ste nemali k dispozícii žiadne podklady vjazyku svojej krajiny, obráťte sa prosím nasvojho príslušného predajcu Rexroth.

Na komponentoch pohonu smie pracovať ibakvalifikovaný personál.

Bližšie vysvetlenia k bezpečnostným pokynomzistite z kapitoly 1 tejto dokumentácie.

Pericol de moarte în cazul ner-espectării următoarelor instrucţiuni de siguranţă!

Punerea în funcţiune a produselor trebuie efec-tuată după citirea, înţelegerea şi respectarea doc-umentelor şi instrucţiunilor de siguranţă, caresunt livrate împreună cu produsele.

În cazul în care documentele nu sunt în limbadumneavoastră maternă, vă rugăm să contactaţipartenerul de vânzări Rexroth.

Numai un personal calificat poate lucra cu compo-nentele de acţionare.

Explicaţii detaliate privind instrucţiunile de sigur-anţă găsiţi în capitolul 1 al acestei documentaţii.

Visoka električna napetost!Življenjska nevarnost zaradi električnega udara!

Pogonske komponente uporabljajte samo sfiksno nameščenim zaščitnim vodnikom.

Pred dostopom do pogonske komponenteodklopite napajanje.

Upoštevajte čase praznjenja kondenzatorjev.

Vysoké elektrické napätie!Nebezpečenstvo ohrozenia života v dôsledkuzásahu elektrickým prúdom!

Komponenty pohonu prevádzkujte iba s pevnenainštalovaným ochranným vodičom.

Pred prístupom na komponenty pohonu odpojtezdroj napätia.

Rešpektujte časy vybitia kondenzátorov.

Tensiune electrică înaltă! Per-icol de moarte prin electrocutare!

Exploataţi componentele de acţionare numai cuîmpământarea instalată permanent.

Înainte de intervenţia asupra componentelor deacţionare, deconectaţi alimentarea cu tensiuneelectrică.

Ţineţi cont de timpii de descărcare ai condensa-torilor.

8 / 50 MS2S


Slovensko Slovenčina Română Nevarni premiki! Življenjska

nevarnost!

Ne zadržujte se v območju delovanja strojev.

Preprečite nenadzorovan dostop oseb.

Pred prijemom ali dostopom v nevarno območjevarno zaustavite vse gnane dele.

Pohyby prinášajúce nebezpe-čenstvo! Nebezpečenstvo ohrozenia života!

Nezdržiavajte sa v oblasti pohybu strojov a častístrojov.

Zabráňte nepovolanému prístupu osôb.

Pred zásahom alebo prístupom do nebezpečnejoblasti uveďte pohony bezpečne do zastavenia.

Mişcări periculoase! Pericolde moarte!

Nu staţionaţi în zona de mişcare a maşinilor şi acomponentelor în mişcare a maşinilor.

Împiedicaţi accesul neintenţionat al persoanelorîn zona de lucru a maşinilor.

Înainte de intervenţia sau accesul în zona pericu-loasă, opriţi în siguranţă componentele de acţio-nare.

Elektromagnetna / magnetnapolja! Nevarnost za zdravje za osebe s spodbu-jevalniki srca, kovinskimi vsadki ali slušnimiaparati!

Dostop do območij, v katerih so nameščenedelujoče pogonske komponente, je za zgorajnavedene osebe prepovedan oz. dovoljen samopo posvetu z zdravnikom.

Elektromagnetické/magnet-ické polia! Nebezpečenstvo pre zdravie osôb skardiostimulátormi, kovovými implantátmi alebonačúvacími prístrojmi!

Prístup k oblastiam, v ktorých sú namontované aprevádzkujú sa komponenty pohonu, je pre horeuvedené osoby zakázaný resp. je dovolený ibapo konzultácii s lekárom.

Câmpuri electromagnetice /magnetice! Pericol pentru sănătatea persoanelorcu stimulatoare cardiace, implanturi metalice sauaparate auditive!

Intrarea în zone, în care se montează sau seexploatează componente de acţionare, este inter-zisă pentru persoanele sus numite respectiv estepermisă numai cu acordul medicului.

Vroče površine (> 60 °C)! Nevar-nost opeklin!

Izogibajte se stiku s kovinskimi površinami (npr.hladilnimi telesi). Upoštevajte čas hlajenjapogonskih komponent (najm. 15 minut).

Horúce povrchy (> 60 °C)!Nebezpečenstvo popálenia!

Zabráňte kontaktu s kovovými povrchmi (napr.chladiacimi telesami). Dodržiavajte čas vychla-denia komponentov pohonu (min. 15 minút).

Suprafeţe fierbinţi (> 60 °C)! Pericolde arsuri!

Nu atingeţi suprafeţele metalice (de ex. radia-toare de răcire). Respectaţi timpii de răcire aicomponentelor de acţionare (min. 15 minute).

Nestrokovno ravnanje med trans-portom in namestitvijo! Nevarnost poškodb!

Uporabljajte ustrezne pripomočke za name-ščanje in transport.

Uporabite ustrezno orodje in osebno zaščitnoopremo.

Neodborná manipuláciapri transporte a montáži! Nebezpečenstvo pora-nenia!

Používajte vhodné montážne a transportné zar-iadenia.

Používajte vhodné náradie a osobné ochrannéprostriedky.

Manipulare necorespunzătoare latransport şi montaj! Pericol de vătămare!

Utilizaţi dispozitive adecvate de montaj şi trans-port.

Folosiţi instrumente corespunzătoare şi echipa-ment personal de protecţie.

Nepravilno ravnanje z baterijami!Nevarnost poškodb!

Ne poskušajte ponovno aktivirati ali napolnitipraznih baterij (Nevarnost zaradi eksplozij alijedkanja).

Ne razstavljajte ali poškodujte nobenih baterij.Baterij ne mečite v ogenj.

Neodborná manipulácia sbatériami! Nebezpečenstvo poranenia!

Nepokúšajte sa reaktivovať alebo nabíjaťprázdne batérie (nebezpečenstvo výbuchu apoleptania).

Batérie nerozoberajte ani nepoškodzujte.Nehádžte batérie do ohňa.

Manipulare necorespunzătoare abateriilor! Pericol de vătămare!

Nu încercaţi să reactivaţi sau să încărcaţi bateriilegoale (pericol de explozie şi pericol de arsuri).

Nu dezasamblaţi şi nu deterioraţi bateriile. Nuaruncaţi bateriile în foc.

Magyar Български Latviski Az alábbi biztonsági

útmutatások figyelmen kívül hagyása életveszé-lyes helyzethez vezethet!

Üzembe helyezés előtt olvassa el, értelmezze,és vegye figyelembe a csomagban találhatódokumentumban foglaltakat és a biztonságiútmutatásokat.

Amennyiben a csomagban nem talál az Önnyelvén írt dokumentumokat, vegye fel a kapc-solatot az illetékes Rexroth-képviselővel.

A hajtás alkatrészein kizárólag képzett személydolgozhat.

A biztonsági útmutatókkal kapcsolatban továbbimagyarázatot ennek a dokumentumnak az elsőfejezetében találhat.

Опасност за животапри неспазване на посочените по-долуинструкции за безопасност!

Използвайте продуктите след като сте сезапознали подробно с приложената къмпродукта документация и указания забезопасност, разбрали сте ги и сте сесъобразили с тях.

Ако текстът не е написан на Вашия език, моляобърнете се към Вашия компетентентърговски представител на Rexroth.

Със задвижващите компоненти трябва даработи само квалифициран персонал.

Подробни пояснения към инструкциите забезопасност можете да видите в Глава 1 натази документация.

Turpinājumā doto drošības nor-ādījumu neievērošana var apdraudēt dzīvību!

Sāciet lietot izstrādājumu tikai pēc tam, kad esatpilnībā izlasījuši, sapratuši un ņēmuši vērā kopāar izstrādājumu piegādātos dokumentus.

Ja dokumenti nav pieejami Jūsu valsts valodā,vērsieties pie pilnvarotā Rexroth izplatītāja.

Darbus pie piedziņas komponentiem drīkst veikttikai kvalificēts personāls.

Detalizētus paskaidrojumus attiecībā uz drošībasnorādījumiem skatiet šī dokumenta 1. nodaļā.

9 / 50MS2S


Magyar Български Latviski Magas elektromos fes-

zültség! Életveszély áramütés miatt!

A hajtás alkatrészeit csak véglegesen telepítettvédővezetővel üzemeltesse!

Mielőtt hozzányúl a hajtás alkatrészeihez, kapc-solja ki az áramellátást.

Ügyeljen a kondenzátorok kisülési idejére!

Високоелектрическо напрежение! Опасност заживота от удар от електрически ток!

Работете със задвижващите компоненти самопри здраво закрепен заземяващ проводник.

Преди работа по задвижващите компоненти,изключете захранващото напрежение.

Обърнете внимание на времето заразреждане на кондензаторите.

Augsts elektriskais spriegums!Dzīvības apdraudējums elektriskā trieciena dēļ!

Piedziņas komponentus darbiniet tikai ar fiksētiuzstādītu zemējumvadu.

Pirms darba pie piedziņas komponentiem atslēd-ziet elektroapgādi.

Ņemiet vērā kondensatoru izlādes laikus.

Veszélyes mozgás! Élet-veszély!

Ne tartózkodjon a gépek és a gépalkatrészekmozgási területén belül!

Illetéktelen személyeket ne engedjen a gép köze-lébe!

Mielőtt beavatkozik, vagy a veszélyes zónábabelép a hajtásokat biztonságosan állítsa le.

Опасни движения!Опасност за живота!

Не стойте в обсега на движение на машинитеи частите на машините.

Не допускайте непреднамерен достъп нахора.

Преди работа или влизане в опасната зона,спрете надеждно приводния механизъм.

Bīstamas kustības! Dzīvībasapdraudējums!

Neuzturieties mašīnu un mašīnas detaļu kustībuzonā.

Novērsiet nepiederošu personu piekļūšanu.

Pirms darba bīstamajās zonās pilnībā apstādinietpiedziņu.

Elektromágneses /mágneses mező! Káros hatással lehet a szív-ritmus-szabályozó készülékkel, fémbeültetésselvagy hallókészülékkel rendelkezők egészségére!

Azokra a területekre, ahol hajtások alkatrészeitszerelik és üzemeltetik, a fent említett személye-knek tilos a belépés, illetve csak orvosi konzultá-ciót követően szabad az adott területekre lép-niük.

Електромагнитни /магнитни полета! Опасност за здравето нахора със сърдечни стимулатори, металниимпланти или слухови апарати!

Достъпът за гореспоменатите лица до зони, вкоито ще се монтират и ще работятзадвижващи компоненти се забранява, илиразрешава само след консултация с лекар.

Elektromagnētiskais / magnēt-iskais lauks! Veselības apdraudējums personāmar sirds stimulatoriem, metāliskiem implantiemvai dzirdes aparātiem!

Tuvošanās zonām, kurās tiek montēti un darbinātipiedziņas komponenti, iepriekš minētajām per-sonām ir aizliegta, respektīvi, atļauta tikai pēckonsultēšanās ar ārstu.

Forró felületek (> 60 °C)! Égés-veszély!

Ne érjen hozzá fémfelületekhez (pl. hűtőteste-khez)! Vegye figyelembe a hajtás alkatrészeinekkihűlési idejét (min. 15 perc)!

Горещи повърхности(> 60 °C)! Опасност от изгаряне!

Не докосвайте метални повърхности(например радиатори). Съблюдавайтевремето на охлаждане на задвижващитекомпоненти (мин. 15 минути).

Karstas virsmas (> 60 °C)! Apded-zināšanās risks!

Neskarieties pie metāliskām virsmām (piemēram,dzesētāja). Ļaujiet piedziņas komponentiematdzist (min. 15 minūtes).

Szakszerűtlen kezelés szállí-táskor és szereléskor! Sérülésveszély!

A megfelelő beszerelési és szállítási eljárásokatalkalmazza!

Használjon megfelelő szerszámokat és szemé-lyes védőfelszerelést!

Неправилно боравене повреме на транспорт и монтаж!Опасност отнараняване!

Използвайте подходящо монтажно итранспортно оборудване.

Използвайте подходящи инструменти и личнипредпазни средства.

Nepareizi veikta transportēšanaun montāža! Traumu gūšanas risks!

Izmantojiet piemērotas montāžas un transportē-šanas ierīces.

Izmantojiet piemērotus instrumentus un individu-ālos aizsardzības līdzekļus.

Akkumulátorok szakszerűtlenkezelése! Sérülésveszély!

Üres akkumulátorokat ne aktiváljon újra, illetvene töltsön fel (robbanás- és marásveszély)!

Az akkumulátorokat ne szedje szét, és ne ron-gálja meg! Az akkumulátort ne dobja tűzbe!

Неправилно боравене сбатерии! Опасност от нараняване!

Не се опитвайте да активирате отново или дазареждате разредени батерии (Опасност отексплозия и напръскване с агресивен агент).

Не разглобявайте и не повреждайте батерии.Не хвърляйте батерии в огън.

Nepareiza bateriju lietošana!Traumu gūšanas risks!

Nemēģiniet no jauna aktivizēt vai uzlādēt tukšasbaterijas (eksploziju un ķīmisko apdegumudraudi).

Neizjauciet un nesabojājiet baterijas. Nemetietbaterijas ugunī.

10 / 50 MS2S


Lietuviškai Eesti Ελληνικά Pavojus gyvybei nesilaikant

toliau pateikiamų saugumo nurodymų!

Naudokite gaminį tik kruopščiai perskaitę prie jopridėtus aprašus, saugumo nurodymus. Susipa-žinkite su jais ir vadovaukitės naudodamigaminį.

Jei Jūs negavote aprašo gimtąja kalba, kreip-kitės į įgaliotus Rexroth atstovus.

Prie pavaros komponentų leidžiama dirbti tikkvalifikuotam personalui.

Išsamesnius saugumo nurodymų paaiškinimusrasite šios dokumentacijos 1 skyriuje.

Alljärgnevate ohutusjuhiste eira-mine on eluohtlik!

Võtke tooted käiku alles siis, kui olete toodetegakaasasolevad materjalid ning ohutusjuhisedtäielikult läbi lugenud, neist aru saanud ja neidjärginud.

Kui Teil puuduvad emakeelsed materjalid, siispöörduge Rexrothi kohaliku müügiesindusepoole.

Ajamikomponentidega tohib töötada üksneskvalifitseeritud personal.

Täpsemaid selgitusi ohutusjuhiste kohta leiatekäesoleva dokumentatsiooni peatükist 1.

Κίνδυνος θανάτου σεπερίπτωση μη συμμόρφωσης με τις παρακάτωοδηγίες ασφαλείας!

Θέστε το προϊόν σε λειτουργία αφού διαβάσετε,κατανοήσετε και λάβετε υπόψη το σύνολο τωνοδηγιών ασφαλείας που το συνοδεύουν.

Εάν δεν υπάρχει τεκμηρίωση στη γλώσσα σας,απευθυνθείτε σε εξουσιοδοτημένο αντιπρόσωποτης Rexroth.

Μόνο εξειδικευμένο προσωπικό επιτρέπεται ναχειρίζεται στοιχεία μετάδοσης κίνησης.

Περαιτέρω επεξηγήσεις των οδηγιών ασφαλείαςδιατίθενται στο κεφάλαιο 1 της παρούσαςτεκμηρίωσης.

Aukšta elektros įtampa! Pavojusgyvybei dėl elektros smūgio!

Pavaros komponentus eksploatuokite tik su fik-suotai instaliuotu apsauginiu laidu.

Prieš prieidami prie pavaros komponentų išjun-kite maitinimo įtampą.

Atsižvelkite į kondensatorių išsikrovimo trukmę.

Kõrge elektripinge! Eluohtlik elek-trilöögi tõttu!

Käitage ajamikomponente üksnes püsivaltinstalleeritud maandusega.

Lülitage enne ajamikomponentidega tööde alus-tamist toitepinge välja.

Järgige kondensaatorite mahalaadumisaegu.

Υψηλή ηλεκτρική τάση!Κίνδυνος θανάτου από ηλεκτροπληξία!

Θέτετε σε λειτουργία τα στοιχεία μετάδοσηςκίνησης μόνο εφόσον έχει τοποθετηθεί καλάπροστατευτικός αγωγός γείωσης.

Πριν από οποιαδήποτε παρέμβαση, αποσυνδέστετην τροφοδοσία των στοιχείων μετάδοσης κίνησης.

Λάβετε υπόψη τους χρόνους αποφόρτισης τωνπυκνωτών.

Pavojingi judesiai! Pavojusgyvybei!

Nebūkite mašinų ar jų dalių judėjimo zonoje.

Neleiskite netyčia patekti asmenims.

Prieš patekdami į pavojaus zoną saugiai išjun-kite pavaras.

Ohtlikud liikumised! Eluohtlik!

Ärge viibige masina ja masinaosade liikumispiir-konnas.

Tõkestage inimeste ettekavatsematu siseneminemasina ja masinaosade liikumispiirkonda.

Tagage ajamite turvaline seiskamine enne ohu-piirkonda juurdepääsu või sisenemist.

Επικίνδυνες τάσεις!Κίνδυνος θανάτου!

Μην στέκεστε στην περιοχή κίνησης μηχανημάτωνκαι εξαρτημάτων.

Αποτρέπετε την τυχαία είσοδο ατόμων.

Πριν από την παρέμβαση ή πρόσβαση στην περιοχήκινδύνου, μεριμνήστε για την ασφαλήακινητοποίηση των συστημάτων μετάδοσηςκίνησης.

Elektromagnetiniai / magnetiniailaukai! Pavojus asmenų su širdies stimuliator-iais, metaliniais implantais arba klausos apara-tais sveikatai!

Prieiga prie zonų, kuriose montuojami ir eks-ploatuojami pavaros komponentai, aukščiaunurodytiems asmenims yra draudžiama arbaleistina tik pasitarus su gydytoju.

Elektromagnetilised / magnetil-ised väljad! Terviseohtlik südamestimulaatorite,metallimplantaatide ja kuulmisseadmetega inim-estele!

Sisenemine piirkondadesse, kus toimub ajami-komponentide monteerimine ja käitamine, onülalnimetatud isikutele keelatud või lubatudüksnes pärast arstiga konsulteerimist.

Ηλεκτρομαγνητικά/μαγνητικά πεδία! Κίνδυνος για την υγεία ατόμων μεκαρδιακούς βηματοδότες, μεταλλικά εμφυτεύματαή συσκευές ακοής!

Η είσοδος σε περιοχές όπου πραγματοποιείταισυναρμολόγηση και λειτουργία στοιχείωνμετάδοσης κίνησης απαγορεύεται σταπροαναφερθέντα άτομα, εκτός αν τους έχει δοθείσχετική άδεια κατόπιν συνεννόησης με γιατρό.

Karšti paviršiai (> 60 °C)!Nudegimo pavojus!

Venkite liesti metalinius paviršius (pvz., radia-torių). Išlaikykite pavaros komponentų atvėsimotrukmę (bent 15 minučių).

Kuumad välispinnad(> 60 °C)! Põletusoht!

Vältige metalsete välispindade (nt radiaatorid)puudutamist. Pidage kinni ajamikomponentidemahajahtumisajast (vähemalt 15 minutit).

Καυτές επιφάνειες (> 60 °C)!Κίνδυνος εγκαύματος!

Αποφεύγετε την επαφή με μεταλλικές επιφάνειες(π.χ. μονάδες ψύξης). Λάβετε υπόψη το χρόνοψύξης των στοιχείων μετάδοσης κίνησης(τουλάχιστον 15 λεπτά).

Netinkamas darbas transpor-tuojant ir montuojant! Susižalojimo pavojus!

Naudokite tinkamus montavimo ir transporta-vimo įrenginius.

Naudokite tinkamus įrankius ir asmens saugospriemones.

Asjatundmatu käsitseminetransportimisel ja montaažil! Vigastusoht!

Kasutage sobivaid montaaži- ja transpordiseadi-seid.

Kasutage sobivaid tööriistu ja isiklikku kaitsevar-ustust.

Ακατάλληλος χειρισμός κατά τημεταφορά και συναρμολόγηση! Κίνδυνοςτραυματισμού!

Χρησιμοποιείτε κατάλληλους μηχανισμούςσυναρμολόγησης και μεταφοράς.

Χρησιμοποιείτε κατάλληλα εργαλεία και ατομικόεξοπλισμό προστασίας.

11 / 50MS2S


Lietuviškai Eesti Ελληνικά Netinkamas darbas su bateri-

jomis! Susižalojimo pavojus!

Nebandykite tuščių baterijų reaktyvuoti arbaįkrauti (sprogimo ir išėsdinimo pavojus).

Neardykite ir nepažeiskite baterijų. Nemeskitebaterijų į ugnį.

Patareide asjatundmatukäsitsemine! Vigastusoht!

Ärge üritage kunagi tühje patareisid reakti-veerida või täis laadida (plahvatus- ja söövitu-soht).

Ärge demonteerige ega kahjustage patareisid.Ärge visake patareisid tulle.

Ακατάλληλος χειρισμόςμπαταριών! Κίνδυνος τραυματισμού!

Μην επιδιώκετε να ενεργοποιήσετε ξανά ή ναφορτίσετε κενές μπαταρίες (κίνδυνος έκρηξης καιδιάβρωσης).

Μην διαλύετε ή καταστρέφετε τις μπαταρίες. Μηναπορρίπτετε τις μπαταρίες στη φωτιά.

中文

如果不按照下述指定的安全说明使用，将会导致人身伤害！

在没有阅读，理解随本产品附带的文件并熟知正当使用前，不要安装或使用本产品。

如果没有您所在国家官方语言文件说明，请与 Rexroth 销售伙伴联系。

只允许有资格人员对驱动器部件进行操作。

安全说明的详细解释在本文档的第一章。

高电压！电击导致生命危险！

只有在安装了永久良好的设备接地导线后才可以对驱动器的部件进行操作。

在接触驱动器部件前先将驱动器部件断电。

确保电容放电时间。

危险运动！生命危险！

保证设备的运动区域内和移动部件周围无障碍物。

防止人员意外进入设备运动区域内。

在接近或进入危险区域之前，确保传动设备安全停止。

电磁场/磁场！对佩戴心脏起搏器、金属植入物和助听器的人员会造成严重的人身伤害 !

上述人员禁止进入安装及运行的驱动器区域，或者必须事先咨询医生。

热表面（大于 60 度）！灼伤风险！

不要触摸金属表面（例如散热器）。驱动器部件断电后需要时间进行冷却（至少 15 分钟）。

安装和运输不当导致受伤危险！当心受伤！

使用适当的运输和安装设备。

使用适合的工具及用适当的防护设备。

电池操作不当！受伤风险！

请勿对低电量电池重新激活或重新充电（爆炸和腐蚀的危险）。

请勿拆解或损坏电池。请勿将电池投入明火中。

12 / 50 MS2S


Table of contents1 About this documentation 15

1.1 Purpose and editions of this documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . 151.2 Presentation of information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2 Safety instructions 162.1 Important directions on use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.1.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162.1.2 Unintended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.2 Qualification of personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172.3 General safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172.4 Product- and technology-dependent safety instructions . . . . . . . . . . . . . . . . . 17

2.4.1 Protection from electric voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172.4.2 Protection from mechanical danger. . . . . . . . . . . . . . . . . . . . . . . . . . 182.4.3 Protection against magnetic and electromagnetic fields. . . . . . . . . 182.4.4 Protection against burns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192.4.5 Electrostatic sensitive devices (ESD). . . . . . . . . . . . . . . . . . . . . . . . 19

3 Scope of delivery 194 Identification 19

4.1 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194.2 Type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5 About this product 205.1 Safety instructions on the product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205.2 Features and functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.2.1 Basic data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215.2.2 Mechanical interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225.2.3 Thermal motor protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225.2.4 Cooling mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225.2.5 Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235.2.6 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245.2.7 Output shaft, balancing and extension elements . . . . . . . . . . . . . . . 245.2.8 Holding brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255.2.9 Vibration behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285.2.10 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285.2.11 Frame size, installation type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

13 / 50MS2S


5.2.12 Coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305.2.13 Noise emission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6 Transport and storage 306.1 Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306.2 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6.2.1 Instructions on machine transport. . . . . . . . . . . . . . . . . . . . . . . . . . . 316.3 Shock load during transport und storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7 Assembly 327.1 Flange assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327.2 Assemble transmission elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327.3 Electrical connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.3.1 Electrical connection general notes. . . . . . . . . . . . . . . . . . . . . . . . . . 327.3.2 Single cable connection for MS2S with encoder (digital "I") and

optional brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347.3.3 M17 single cable connector, rotatable (SpeedTec). . . . . . . . . . . . . 347.3.4 SpeedTec connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8 Commissioning and operation 368.1 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368.2 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378.3 Ambient conditions during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

8.3.1 Vibration load during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378.4 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388.5 Derating in case of deviating ambient conditions. . . . . . . . . . . . . . . . . . . . . . . 38

9 Maintenance 399.1 Cleaning and servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399.2 Service repair, maintenance and spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . 409.3 Spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

10 Disassembly and exchange 4010.1 Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4010.2 Replace the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4110.3 Preparing storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

11 Environmental protection and disposal 4112 Eliminate malfunction 4213 Technical data 43

13.1 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Tabl

e of

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tent

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14 / 50 MS2S


14 Appendix 4414.1 EU Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4414.2 UL / CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4514.3 China RoHS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Index 47

15 / 50MS2SPresentation of information


1 About this documentation1.1 Purpose and editions of this documentationThis documentation is for technicians, service engineers and users. This documentation explains theproduct characteristics, application possibilities, operating conditions and the operational limits of themotors, contains the technical data of the available motors and provides information on assembly,installation, handling and operation.

Table 1: Record of revisionsEdition Release

dateNotes

DOK-MOTOR*-MS2S*******-IT01-EN-P 08/2021 First edition

1.2 Presentation of informa-tion

Safety instructions

The safety instructions in this documentationinclude signal words (danger, warning, caution,note) and a signal symbol (acc. toANSI Z535.6-2006).

The signal word is intended to draw your atten-tion to the safety instructions and describes theseriousness of the danger. The warning trianglewith exclamation mark indicates the danger forpersons.

DANGER

Non-compliance with this safety instructions willresult in death or severe personal injury.

WARNING

Non-compliance with this safety instructions canresult in death or severe personal injury.

CAUTION

Non-compliance with this safety instructions canresult in moderate or minor personal injury.

NOTICE

Non-compliance with this safety instructions canresult in material damage.

Safety symbols

In the documentation, the following internation-ally standardized safety signs and graphic sym-bols are used. The meaning of the symbols isdescribed in the table.

Table 2: Meaning of safety signsSafety sym-bols

Meaning

Warning against dangerous electricvoltage

Warning against hot surfaces

Warning against rotating machineparts

Warning against overhead load

Electrostatic sensitive devices

No access for persons with cardiacpacemakers or implanted defibrilla-tors.

Do not carry along metal parts orclocks.

Hammer scales are forbidden

Abou

t thi

s doc

umen

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16 / 50 MS2SImportant directions on use


Meaning of symbols

Table 3: Meaning of symbols

Symbol Meaning

Reference to supplementary docu-mentation

The UL Recognized ComponentMark identifies recognized compo-nent parts which are componentsof a bigger product or system.

The letters “C” and “E” stand for“Communautes Européennes”. TheCE-marking expresses the con-formity of a product with relevantEC-regulations.

Components for the use in systemsfor “integrated safety technique”prepared.

The symbol indicating "separatecollection" for all batteries andaccumulators is the crossed-outwheeled bin.

Markup

The following markups are used for a user-friendly text information representation:

Reference to supplementary documentation

Remark: This note gives important informa-tion, which must be observed.

• Listings on the first level contain a bulletpoint– Listings on the second level contain a

dash

Instruction

Instruction

🡆 Result of one instruction

Instruction multilevel

1. Action step one

2. Action step two

🡆 Result of an instruction

Please comply with the order of the handlinginstructions.

Trademark information

ctrlX®, ctrlX DRIVE®, ctrlX SENSE® are registeredtrademarks of Bosch Rexroth AG

SpeedTec® is a registered trademark of theTE Connectivity Ltd.

2 Safety instructionsObserve the general safety notes in this chapterand the safety instructions in this documentation.Therewith, you avoid personal danger, damageand errors.

Remark: This operating instruction must bestored and transferred in case of sale during thecomplete product lifetime.

2.1 Important directions onuse

2.1.1 Intended usePrerequisites for proper and safe use of themotors are proper transport, appropriatestorage, proper assembly and connection,careful maintenance, operation and overhaul.

The motors have been designed for installation inindustrial machinery. The motors have beendesigned and manufactured in compliance withthe EU directives and harmonized standardsspecified in the following.

Standards

EN 60034-1 Rating and performancebehavior

EN 60034-5 Type of protection

Directives

2014/35/EU Low voltage directive

17 / 50MS2SProduct- and technology-dependent safety instructions


The machine manufacturer must evaluate theelectric and mechanic safety as well as environ-mental influences in the assembled state of themachine according to theMachine Directive 2006/42/EC and DIN EN60204-1 (safety of machines) using the motors.

The electrical installation must comply with theprotection requirements of EMC Directive2014/30/EU. The plant manufacturer is respon-sible for appropriate installation (for example:physical separation of signal and power cables,using shielded cables, ...). The EMC instructionsof the converter manufacturer must be observed.

The machine may not be commissioned beforeconformity with these directives has been con-firmed.

2.1.2 Unintended useAny use of MS2S motors outside of the specifiedfields of application or under operating condi-tions and technical data other than those speci-fied in this documentation is considered to beinappropriate use.

Unless explicitly provided for this purpose, themotors may not be used in explosion-hazardousareas.

Direct operation on the three-phase network isforbidden.

2.2 Qualification of personnelAny work with or on the described product mayonly done by qualified or skilled personnel. Forthe purpose of this manual, qualified personnelmeans persons who are familiar with trans-porting, installing, mounting, commissioning andoperating the components of the electrical driveand control system and the associated hazardsand have an appropriate qualification for theirjob.

All persons working on, with or in the vicinity ofan electrical system must be informed of the rele-vant safety requirements, safety guidelines andinternal instructions (EN 50110‑1).

2.3 General safety instruc-tions

Do not install or operate motors or componentsof the electric drive and control system beforeyou have not carefully read all delivered docu-ments.

Please observe the particular applicable national,local and system-specific regulations, the safetyinstructions in the documentation and thewarning and informative labels on the motors.

Improper use of the motors and failure to followthe safety instructions in this document mayresult in material damage, personal injury, elec-tric shock or, in extreme cases, to death!

In the case of damage due to non-observance ofthe safety notes, Bosch Rexroth assumes no lia-bility.

Applications for functional safety are only allowedif the motors have the SI sign on the rating plate.

2.4 Product- and technology-dependent safety instruc-tions

2.4.1 Protection from electricvoltage

Work required on the electric system may only becarried out by skilled electricians. Tools for elec-tricians (VDE tools) are absolutely necessary.

Before working:

• Enable.• Secure against reactivation.• Ensure de-energization.• Ground and short-circuit.• Cover or shield any adjacent live parts.

After completing the job, cancel the measures inreverse order.

Dangerous voltage occurs during operation!Danger to life, risk of injury by electric shock!

Safe

ty in

stru

ctio

ns

18 / 50 MS2SProduct- and technology-dependent safety instructions


• Before start-up, connect the protective con-ductors on all electric components accordingto the connection plan.

• Operation, even for short measuring pur-poses is only allowed with fixed connectedprotective conductor on the specified pointsof the components.

2.4.2 Protection from mechanicaldanger

Dangerous movements! Danger to life, riskof injury, heavy injury or material damage.

• Do not stay within the motion zone of themachine. Avoid unauthorized access into thedanger zone.

• Additionally secure vertical axes to preventthem from sinking or descending after havingshutdown the motor, for instance as follows:– Mechanically lock the vertical axis,– providing an external braking / catching /

clamping device, or– ensure sufficient weight compensation

of the axes.Only using the serially delivered motorholding brake or an external holding brakeactivated by the drive controller is not suit-able for personal protection!

Rotating parts! Danger to life, risk of injury, heavyinjury or material damage.

• Secure key and/or transmission elementsagainst ejection.

• Install covers on dangerous rotating machineparts before start-up.

2.4.3 Protection against magneticand electromagnetic fields

Health hazard for persons with active body aidsor passive metallic implants and for pregnantwomen.

Magnetic and electromagnetic fields are createdin the direct environment of live conductors orpermanent magnets of electro motors and are aserious danger for persons.

Observe the country-specific regulations. ForGermany, please observe the specifications ofthe occupational insurance association BGV B11and BGR B11 regarding “electromagnetic fields”.

• For persons with active body aids (like heartpacemakers), passive metallic implants (likehip prosthesis) and pregnant women pos-sible hazards exist due to electro magnetic ormagnetic fields in direct environment of elec-tric drive and control components and thecorresponding live conductors.Access into these areas can be dangerous forthese persons:– Areas, in which components of electrical

drive and control systems and corre-sponding live conductors are mounted,activated or operated.

– Areas in which motor parts with perma-nent magnets are stored, repaired orassembled.

• Above mentioned persons must contact theirattending physician before entering theseareas.

• Please observe the valid industrial safety reg-ulations for plants which are fitted with com-ponents of electrical drive and control sys-tems and corresponding live conductors.

Crushing hazard of fingers and hands due tostrong attractive forces of the magnets!

• Handle only with protective gloves.

Risk of destruction of sensitive parts! Data loss!

• Keep watches, credit cards, check cards andidentity cards and all ferromagnetic metalparts, such as iron, nickel and cobalt awayfrom permanent magnets.

19 / 50MS2SType plate


2.4.4 Protection against burnsRisk of burns due to hot motor surfaces!

• Avoid contact with hot motor surfaces. Tem-peratures may rise over 60 °C.

• Allow the motors to cool down long enoughbefore touching them.

• Temperature-sensitive components may notcome into contact with the motor surface.Ensure appropriate mounting distance ofconnection cables and other components.

2.4.5 Electrostatic sensitive devices(ESD)

The motors contain parts which underlie an elec-trostatic danger. These components, especiallytemperature sensors of the motor winding can bedestroyed by improper use.

Avoid, e.g. direct contact of open wires or con-tacts of the connection cable of temperature sen-sors without being electrostatically discharged orgrounded.

Remark: Do suitable ESD protective measuresbefore you handle imperiled components (e.g.ESD protective clothes, wristlets, conductivefloor, grounded cabinets and working surfaces).

3 Scope of deliveryThe scope of delivery of a MS2S synchronousservomotor contains:

• Motor in original package• Additional type plate• Operating instructions with safety instruc-

tions• Protective coverings for output shaft and

connection points• Accompanying papers

On delivery, immediately verify whether the deliv-ered goods are those specified on the deliverynote. The forwarder must be promptly informed

of any damage on the packaging and goods,which is detected on delivery. Start-up of dam-aged goods is prohibited.

4 Identification4.1 Type plateThe type plate contains all relevant product data.Type plate (example)

TYPE Product type codeSN Serial numberFD Manufacturing dateP(N) Rated power - 100KI(N) Rated current - 100KM(0) Standstill torque - 100KI(0) Standstill current - 100KBrake Holding brake data (optional)n(max) Maximum speedU(max) Maximum voltage ULIP Degree of protection IPxxm MassT.CL. Thermal classI.SY. Insulation system identification

The following marks of conformity are used:

Table 4: Meaning of marks of conformityCertificationmark

Meaning

Conformity is according to low-voltage direc-tive 2014/35/EU , EN 60034-1, EN60034-5.

The UL Recognized Component Mark identi-fies recognized component parts which arecomponents of a bigger product or system

25Motors labelled with the symbol EFUP 25(enviromental-friendly use period) can beused for 25 years as intended before sub-stances limited in their concentration

Iden

tifica

tion

20 / 50 MS2SSafety instructions on the product


Certificationmark

Meaning

according to China RoHS2 may leak and sub-sequently pose a risk to environment andhealth.

4.2 Type codeThe type code is printed onto the type plate ofthe motor. For the meaning of the type code referto the following details.

Type codes, meaning of the digits

1 Product2 Frame size3 Frame length4 Characteristics of moment of inertia of the

rotor5 Winding code6 Cooling7 Encoder performance8 Encoder design9 Electrical connection10 Shaft11 Holding brake12 Flange exactness13 Bearings14 Frame size15 Coating16 Other design17 Special design

5 About this product5.1 Safety instructions on the

productPlease note the safety and prohibitive sign on themotor.

Table 5: Safety sign on the product

Safety sym-bols

Meaning

Hot surfaces with temperatures over60 °C may cause burns

Let the motors cool down beforeworking on the motors or in close prox-imity to the motors. The thermal timeconstant stated in the technical data isa measure for the cooling time. Coolingdown can require up to 140 minutes.

- Wear safety gloves.

- Do not work on hot surfaces.

Warning against dangerous electricvoltage

Electric connection may only be estab-lished by specialized staff. Tools forelectricians (VDE tools) are absolutelynecessary.

- The installation has to be switched de-energized before operation and de-energization must be ensured via a suit-able measuring device. De-energize themachine and secure the mains switchagain unintendet or unauthorized re-energization.

Motor damage due to strikes onto themotor shaft

Do not strike the shaft end and do notexceed the allowed axial and radialforces of the motor.

21 / 50MS2SFeatures and functions


5.2 Features and functions5.2.1 Basic dataProduct 3~ PM motorType MS2SAmbient temperature duringoperation

0 ... 40 °C (with derating up to 60 °C)

Protection class (EN 60034-5) IP65 with shaft sealing ringCooling mode (EN 60034-6) IC410, Self-coolingMotor design (EN 60034-7) IM B5Coating Varnish RAL 9005Flange similar to DIN 42948Shaft end Cylindrical (DIN 748 part 3), centering hole with thread “DS” (DIN 332 part 2),Concentricity, run-out, alignment Standard tolerance N (DIN 42955)Oscillating quantity level Level A (EN 60034-14) up to the rated speedInstallation altitude 0 ... 1,000 m above sea level (without derating)Sound pressure level MS2S03 ... MS2S05: 75 dB(A) +3 dB(A)Thermal class 155 (F) (EN 60034-1)Encoder system Basic Performance ctrlX SENSE motor

Magnetic 18 bit encoder, digital in Multiturn design for operation on ctrlX con-trollers

Electrical connection Single cable connection with circular connector M17, rotatable, quick lockSpeedTec®

Holding brake (option) Electrically released U N 24V DC (±10%)Motor ends L

RDE

NDEDENDELR

Drive End, A-sideNon Drive End, B-sideLeftRight

Remark: In the case of special design, detailsnamed in the operating instructions can deviate.In this case, order the supplementary documen-tation.

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5.2.2 Mechanical interfacesDimensions (flange)

ØG

ØC

ABD

E

ØF

Type A

☐ Flange[mm]

B

Length[mm]

C

ShaftØ [mm]

D

Shaft length[mm]

E

Centeringcollar [mm]

F

Hole circle[mm]

G

Mountingholes [mm]

MS2S03 58 1) 9 20 40 63 4.5

MS2S04 82 1) 14 30 50 95 6.6

MS2S05 98 1) 19 40 95 115 9

1) See dimensions

Use the following screws and washers for flange assembly.

Screws according to DIN EN ISO 4762 or DIN EN ISO 4014. Property class 8.8 The screw lengthsdepends on material and installation situation. The specified tightening torque must be ensured.

Table 6: Tightening torque of mounting screws

Screw M4 M6 M8

Mounting holes ⌀ [mm] 4.5 6.6 9

Tightening torque M A[Nm] atμ K= 0.12

3.0 10.1 24.6

Washer - - yes

5.2.3 Thermal motor protectionThe motor temperature is monitored via a sensor-based, drive-internal temperature model andensures a high level of protection for the motorsagainst thermal overload.

The threshold values for motor temperature mon-itoring are contained in the encoder data memoryand are read in and monitored automaticallyduring the operation with Rexroth controllers.Threshold values for MS2S motors are:

• Motor-warning temperature (140°C)• Motor-disconnection temperature (145°C)

5.2.4 Cooling modeSelf-cooling (IC410)In case of self-cooling motors, the heat dissipa-tion is realized via natural convection and radia-tion to the ambient air as well as by heat conduc-tion to the machine construction.

The specified nominal data is reached at ambienttemperatures of up to 40 °C. Unhindered verticalconvection has to be ensured by a sufficient dis-tance of 100 mm to adjacent components. Anyusage at increased ambient temperature (0 ...60°C) is possible. Please note the details in⮫ Chapter 8.5 “Derating in case of deviatingambient conditions” on page 38.



Pollution of the surface of the motor reduces heatdissipation and can result in thermal overload.The availability of the system can be increased byregular checks and cleaning of the motors. Pleaseensure access to the motors for maintenance pur-poses.

5.2.5 EncoderBASIC encoders " Ix " use a magnetic samplingmethod. Data output of process and parameterdata (electronic type plate) happens digitally viactrlX SENSEmotor protocol. The motor temperatureis transmitted digitally.

The multiturn design allows absolute, indirectposition recording within 65,536 mechanicalmotor rotations. Ab

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Table 7: Technical data of encoder

DesignationSymbol Unit

Encoder

IM

Encoder interface - - ctrlX SENSEmotor

Functional encoder resolution (singleturn) - 18 bitDistinguishable rotations U turn - 65,536Maximum system accuracy of encoder 1) ∢ '' ± 360Encoder voltage supply VCC Encoder V 8...12Encoder max. current consumption I Encoder mA 130

1) The installation mechanics can sporadically influence the accuracy of the overall system.

Remark: These motors are suited for applica-tions with STO safety function within the electricdrive system with ctrlX DRIVE according toEN IEC 61800-5-2.

5.2.6 Degree of protection

The protection type according to EN 60034-5 isdetermined by the abbreviation IP (InternationalProtection) and two code numbers for the degreeof protection. The first code number stands forthe degree of protection against contact andingress of foreign bodies. The second codenumber stands for the degree of protectionagainst ingress of water.

Standard motors (specification according to typeplate)

• IP65 with shaft sealing ring

5.2.7 Output shaft, balancing andextension elements

Shaft end

Options according to type code

Shaft Type

Smooth, with shaft sealingring

G

Smooth shaft

Cylindrical shaft end according to DIN 748-3 withfrontal centering hole with "DS" thread accordingto DIN 332-2.

Type Centering hole DIN 332Part 2

MS2S03 DS M3

MS2S04 DS M5

MS2S05 DS M6

The standard design for a non-positive shaft-hubconnection without play and excellent smoothrunning. Use clamping sets, pressure sleeves orclamping elements for coupling the machine ele-ments to be driven.

The shaft sealing ring affects the degree of pro-tection. We recommend regular visual inspec-tions on shaft sealing rings. Depending on oper-ating conditions, signs of wear may appear after5,000 operating hours. If necessary, replace theshaft sealing rings.

Attachment of drive elementsThe mode of balancing of drive elements must beadjusted to the motor. Observe the notes aboutmounting drive elements.



CAUTION

Ingressing fluid may damage the motor!

Fluids (e.g., cooling lubricants, gear oil, etc.)may not be present at the output shaft.

When attaching gearboxes, only use gearboxeswith a closed (oil-tight) lubrication system.Gearbox oil should not be in permanent contactwith the shaft sealing ring of the motors.

Overdetermined bearing

When installing drive elements, avoid overdeter-mined bearing, as impermissibly high bearingreactions can be generated due to unfavorablebearing ratios.

Remark: If an overdetermined arrangement ofbearings cannot be avoided, please contactBosch Rexroth.

Couplings

The machine construction and the drive elementsused must be carefully adapted to the motor typeso as to make sure that the load limits of the shaftand the bearing are not exceeded.

Remark: When extremely stiff couplings areattached, the revolving radial force may cause animpermissibly high load on the shaft and bearing.

Bevel gear pinion or helical drive pinion

Due to thermal expansion, the DE side of thedrive shaft can be displaced by up to 0.25 mm inrelation to the motor housing. If helical drive pin-ions or bevel gear pinions directly attached to theoutput shaft are used, this change in the lengthswill lead to

• a shift in the position of the axis, if the drivingpinions are not axially fixed on the machineside.

• a thermally dependent component of theaxial force, if the driving pinions are axiallyfixed on the machine side. This causes therisk of exceeding the maximum permissibleaxial force or of the gear backlash increasingto an impermissible degree.

• damage of the NDE bearing by exceeding themaximum permissible axial force.

Remark: It is recommended to use drive ele-ments with integrated bearings and mount themon the motor shaft via axially compensating cou-plings.

5.2.8 Holding brakeMS2S motors can optionally be provided withspring force brakes. The holding brakes operateaccording to the “electrically-released” principle(closed-circuit principle) and open upon applyingthe switching voltage.

• The service life (switching cycles) of springforce brakes depends on the number of start-stop cycles. With spring force brakes, there isalways startup wear, since an air cushionmust first build up between the lining and thefriction surfaces when the speed increases.This wear can be increased by accelerationsof the friction disk, e.g. in the case of a ver-tical arrangement (acceleration due togravity) or by external centrifugal forces,whereby in this case only one friction liningside is affected in most cases.

• The holding brakes with emergency stopfunction are intended to secure motor shaftsat standstill. The holding brakes are no oper-ation brakes to decelerate motors in opera-tion from speed.

• In case of an emergency stop or voltage drop,the brake operation is only allowed to a lim-ited extend. Up to 500 breaking cycles fromspeed 3000 1/min can be performed,whereas the maximum switched energy per

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emergency stop of the brake must not beexceeded. The number of brake applicationsper hour is 20, whereas a uniform schedulingis a precondition. For specifications aboutthe max. switched energy per emergencystop, see ⮫ Chapter “Technical data holdingbrakes” on page 27

CAUTION

Malfunctions due to wear

Impermissibly high wear due to breaking fromspeed by exceeding the specified emergencystop properties.

Avoid deceleration from speed during setupmode.

The rated voltage to apply the brakes is 24 V DC±10%.

The voltage supply of the holding brake has to bedesigned so as to guarantee under the worstinstallation and operation conditions that a suffi-cient voltage 24 V DC ±10% is available at themotor in order to release the holding brake.

The voltage drop ΔU on the brake supply canapproximately be calculated for copper conduc-tors using the following formula:

Fig. 1: Voltage drop of brake supply for Cu(copper) conductorΔU Voltage drop [V]ρCu Specific resistance of copper [Ω*mm2/m]l Cable length [m]q Wire cross section [mm2]IN Rated current [A]

CAUTION

Malfunction in case of exceeded tolerance of therated voltage (switching voltage)

For safe switching of the holding brake, a ratedvoltage of 24 V DC ±10% is required at themotor.

Ensure correct dimensioning of the supply wires(wire length and cross-section) for the holdingbrake.

The control voltage can be reduced using theenergy saving function after safely releasing thebrake.

The holding brakes are intended for direct con-nection to the ctrlX controllers. A protective cir-cuit to switch inductive loads of holding brakes isintegrated in ctrlX controllers.



Technical data holding brakesType Holding

torqueRatedvoltage 1)

Rated cur-rent

Maximumconnectiontime

Maximumdisconnec-tion time

Moment ofinertia of theholding brake

Maximumswitchedenergy

M4Nm

UN

VIN

At1

mst2

msJbr

kg*m2Wmax

J

MS2S03-B0BYN-____1-_____-__ 1.50 24 0.31 20 60 0.0000018 120MS2S03-C0BYN-____1-_____-__ 1.50 24 0.31 20 60 0.0000018 120MS2S04-B0BTN-____1-_____-__ 3.50 24 0.35 30 85 0.0000075 200MS2S04-C0BTN-____1-_____-__ 3.50 24 0.35 30 85 0.0000075 200MS2S05-B0BTN-____1-_____-__ 7.20 24 0.60 30 120 0.0000230 500MS2S05-C0BTN-____1-_____-__ 7.20 24 0.60 30 120 0.0000230 500

Latest amendment: 2020-11-181) Tolerance ± 10%, measured on terminal or junction of the motor

Fig. 2: Switching times of static hold modet1 Connection time (close)t2 Disconnection time (open)

Energy saving function (Eco mode) forholding brakes

Decrease brake voltage

The control voltage of the holding brake in MS2Sholding brakes can be reduced after executingthe switching operation “Open brake”. Bydecreasing the control voltage, energy can besaved of up to 50% and the self-heating of themotor can be reduced.

To decrease the control voltage of MS2S holdingbrakes, the following conditions apply:

• Maximum decrease of control voltage to UN

17 V• Waiting time after releasing the holding brake

is at least 200 ms• Decreasing the control voltage by voltage

control or pulse width modulation with aPWM cycle frequency ≥ 4 kHz

Remark: Refer to the instructions in the con-trol module documentation.Refer to the notes for dimensioning of the cablelength and cable cross-section of brake cables.

PropertiesThe permanent magnet holding brakes optionallyused in MS2S motors operate according to theclosed-circuit principle. Non-operative holdingbrakes are closed and open when reaching therelease voltage. To ensure safe functioning of thebrake, the rated voltage at the brake (24 V DC±10%) has to be ensured. Please note the instal-lation conditions such as ambient temperature,cable length, cable cross-section and the layingtype.

The holding brake is used to hold the motor shaftin case of motor standstill. Using the operatingbrake to decelerate the rotating motor is not per-missible.

Holding brakes safety instructionsThe spring force brake of MS2S motors is nosafety brake. This means, a torque reduction bynon-influenceable disturbance factors can occur.Especially for use in vertical axes.

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WARNING

Grievous bodily harm due to dangerous move-ments from falling or dropping axes!

Secure vertical axes against dropping or sinkingafter switching off by e.g.:

− Mechanical locking of the vertical axis− External brake, arrestor, clamping device.− Weight compensation of the axes

The holding brake itself is not suitable for per-sonal protection. Ensure protection of individualsby superordinate protective measures such ascordoning off of danger zones using protectivefences or grids.

For European countries, additionally comply withthe following standards and guidelines, e.g.

• EN 954; ISO 13849-1 and ISO 13849-2Safety-related parts of control units

• Information sheet no. 005 Gravity-loadedaxes (vertical axes) published by: DGUVFachbereich Holz und Metall (GermanEmployer's Liability Insurance AssociationWood and Metal)

Determine the safety requirements valid for thecase of application and observe the safetyrequirements during plant design. Comply withnational regulations at the installation site of thesystem.

Holding brake - commissioning and mainte-nance instructionsThat is why the function and the holding brakeshave to be checked in regular intervals and mal-functions must be removed in an appropriateperiod.

The braking effect can be reduced by:

• Corrosion on friction surfaces, vapor andsediment

• Over voltages and too high temperatures• Wear (increasing the air gap between arma-

ture and pole)

The holding brake functionality can be checkedmechanically by hand (torque wrench) or auto-matically by means of the software function.

Manually check holding torque (M4)

1. Disconnect the motor from the powersupply and secure it against beingswitched on again.

2. Measure the transferable holding torque(M4) of the holding brake with a torquewrench.

Check holding torque (M4) automatically

Start the P-0-0541, C2100 CommandHolding system check in drive controller.The efficiency of the holding brake and theopened state are checked by starting theroutine.

🡆 If the holding torque (M4) is not ach-ieved, the resurfacing routine can beused to reconstitute the holdingtorque.

5.2.9 Vibration behaviorThe oscillation behavior corresponds to oscil-lating quantity level A according to DIN EN60034-14 up to the rated speed.

5.2.10 BearingThe motors are equipped with a deep-groove ballbearing with high-temperature grease for prelu-brication.

Table 8: Bearing size MS2S

Type Bearingsize DE

Bearingsize NDE

Floatingbearing

Fixedbearing

MS2S03 6001 6000 DE NDE

MS2S04 6003 6001 DE NDE

MS2S05 6,204 6,303 DE NDE



Bearing service lifeThe bearing lifetime is an important criterion forthe availability of motors. The operating condi-tions influence the bearing service life L10h con-siderably.

The following boundary conditions apply to thebearing service life L10h:

• Operation within the specified permissibleloads (radial and axial force)

• Operation within the permissible ambientconditions (temperature range 0 … 40 °C,vibration, and so on).

• Operation within the thermally permissibleoperating characteristic curve

The bearing lifetime also depends on the servicelife of the grease. A calculated grease service lifewas used for the mentioned specifications, takinginto consideration the following boundary condi-tions.

• Horizontal installation• Low vibration and impact loads• No oscillating bearing movement < 180°• Mean speed according to ⮫ Table 9 “Mean

speed - basis of calculated grease servicelife” on page 29:

Table 9: Mean speed - basis of calculated greaseservice life

Type Mean speed

MS2S03, -04, -05 ≤ 3500 1/min

The following standard values apply under thespecified preconditions for the 60K and 100Koperation modes:

L 10h during operation

L10h = 20.000 h, in case of utilization with max.load factor 90% during the runtime.

Remark: When exceeding or not complyingwith these conditions, a reduced service life is tobe expected.

Explanation of radial and axial forceDuring operation, both radial and axial forces actupon the motor shaft and the motor bearing. Thepermissible radial force FR in distance x from theshaft shoulder and the mean speed is specified inthe radial force diagrams.

Fig. 3: Point of action of radial force FR and axialforce FA

The axial force values are the minimum permis-sible axial forces FA without limitations. Adetailed dimensioning is only possible if moreboundary conditions are known:

• Occurring radial force and axial force withforce application point

• Installation position (horizontal, vertical withthe shaft end pointing to the top or bottom)

• Mean speed

For radial force diagrams, refer to the technicaldata

5.2.11 Frame size, installation type

The motors can be installed horizontally and ver-tically with the shaft end pointing to the top orbottom. The mounting variants comply with theIM code according to EN 60034-7 for design andinstallation type.

Code I / Code II (EN 60034-7)

IM B5 / IM3001

Flange attachment on thedrive side of the flange

IM V1 / IM3011

Flange attachment on thedrive side of the flange,drive side facing down

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Code I / Code II (EN 60034-7)

IM V3 / IM3031

Flange attachment on thedrive side of the flange,drive side facing up

Avoid liquid at the drive shaft or the shaft sealingring in case of vertical installation according to IMV3. For further information regarding the protec-tion class, see ⮫ Chapter 5.2.6 “Degree of pro-tection ” on page 24.

5.2.12 CoatingOne-layer standard varnish (1K), water-based, inconductive form, RAL9005 jet black

An additional varnish with a coat thickness ofmax. 40 µm is allowed.

Protect all safety notes (stickers), type plates andopen connectors with a painting protection whenpainting additionally.

5.2.13 Noise emissionThe typical sound pressure level Lp(A) is speci-fied for the speed range 0 rpm up to the ratedspeed. The installation situation affects the noiseemission.

6 Transport and storage6.1 StorageStore the motors in their original packaging in adry, dust-free, vibration-free and light-protectedplace without direct solar radiation. Pleaseobserve classes 1K21, 1B1, 1C1, 1S10, 1M11specified for storage acc. to DIN EN 60721-3-1.

Please observe the following classification limita-tions:

Table 10: Classification limitation(DIN EN IEC 60721-3-1)

Bearing

Ambient temperature -25 … +55 °C

Relative air humidity 5 … 75 %

Bearing

Absolute air humidity 1 … 29 g/m³

Direct solar radiation Not permitted

Shock load ⮫ Chapter 6.3 “Shockload during transport undstorage ” on page 31

NOTICE

Damage due to moisture and humidity!

− Protect the products from dampness andcorrosion.

− Store them only in rainproof and dry rooms.

Additional measures have to taken upon commis-sioning to ensure smooth functioning – irrespec-tive of the storage time which may be longer thanthe warranty period of our products. Warrantyextension is not a consequence.

Table 11: Measures before commissioningmotors that have been stored over a prolongedperiod of time

Storage time /months

Measures for commissioning

> 1 >12

>60

● ● ● Visual inspection of all parts to bedamage-free

● ● Check the electric contacts to verifythat they are free from corrosion

● ● Let the motor run in without load forone hour at 800 ... 1000 rpm.

● ● Measure insulation resistance. Drythe winding at a value of < 1kOhmper volt rated voltage.

6.2 TransportThe motors must be transported in their originalpackage taking classes 2K11, 2B1, 2C1, 2S5,2M4 specified acc. to DIN EN 60721-3-2 intoaccount.

Please observe the following classification limita-tions:

31 / 50MS2SShock load during transport und storage


Table 12: Classification limitation(DIN EN IEC 60721-3-2)

Transport

Ambient temperature -25 … +70 °C

Relative humidity 5 … 75 %Shock load ⮫ Chapter 6.3 “Shock

load during transport undstorage ” on page 31

Instructions on transport by air

If motor components with permanent magnetsare shipped by air, the DGR (Dangerous GoodsRegulations) of the IATA (International Air Trans-port Association) for hazardous materials of class9 which also include magnetized substances andobjects has to be complied with. This involves,for example:

• Secondary parts of synchronous linearmotors

• Rotors of synchronous kit motors• Rotors of synchronous housing motors (if

these are dispatched as motor component,i.e. separate from the stator or motorhousing, in service cases)

For details on the maximum allowed magneticfield strengths as well as information on measure-ment methods for these magnetic field strengths,please refer to the current IATA DGR (see chapter3.9.2.2).

6.2.1 Instructions on machine trans-port

NOTICE

Never touch the connection points of electro-static sensitive devices!

− Mounted components (e.g. temperaturesensors, encoder) can contain parts sus-ceptible to electrical discharge (ESD).Observe the ESD safety measures.

WARNING

Risk of injury and material damage due toimproper handling during transport!

− Only use hoisting gear suited for the weightof the motors.

− Never walk under hanging loads.− Never lift the motor on the shaft.− Use suitable protective equipment and pro-

tective clothing during transport, and wearsafety shoes.

• Before transporting the motor, determine theweight of the motor. For more details aboutmotor weight, please refer to the type plateor the project planning manual (Technicaldata).

• Adjust the carrying capacity of the liftingdevice to the motor weight.

• Avoid increased transport vibrations.• Remove any existing transport locks prior to

commissioning and keep them.

6.3 Shock load during trans-port und storage

Function-impairing effects are avoided as long asthe specified limits are complied with.

Table 13: Permissible shock load for MS2Smotors

Frame size Maximum allowed shock load(11 ms)

Axial radial

MS2S03, -04,-05

100 m/s² 1000 m/s²

The specified limit values do not apply to half-sine-shaped single shock load acc. to EN60068-2-27.

Remark: The specifications do not apply tomotor operation. Applications with continuousshock load make a case-by-case review neces-sary.

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7 Assembly7.1 Flange assembly

NOTICE

Motor damage due to ingress of liquids!

Liquid which exists over a longer period on theshaft sealing ring of the output shaft can ingressinto the motor and cause damage.

− Ensure that liquid cannot be present at theoutput shaft.

− Do not mount any open gearboxes (gear-boxes that are not hermetically sealed).

Use all motor mounting holes to mount the motorsafely to the machine. For details on mountingholes, please refer to the dimension sheets.

• If coupling is direct, ensure that the supportis plane and the orientation is precise.

• Avoid pinching or jamming the centeringcollar on the motor side.

• Avoid damaging the receptacle fit on theplant side.

• Use screws and washers for flange assemblyaccording to ⮫ Chapter 5.2.2 “Mechanicalinterfaces” on page 22.

7.2 Assemble transmissionelements

NOTICE

Motor damage due to strikes onto the motorshaft

Do not strike the shaft end and do not exceed theallowed axial and radial forces of the motor.

Fit and pull off the transmission elements such aspulleys and couplings only with suitable equip-ment; heat them, if necessary.

• Avoid inadmissible belt tensions. Please con-sider the allowed radial and axial forces in theproject planning manuals.

• The balancing state of transmission elementsmust comply with the full-key balancing ofthe motors.

Fitting

Fig. 4: Fitting the transmission element

• Use the centering hole for fitting transmis-sion elements. For details on centering holes,please refer to the specifications.

• Heat the transmission element, if necessary.

7.3 Electrical connection7.3.1 Electrical connection general

notes

WARNING

Danger! Electric voltage! Operations in thevicinity of live parts are extremely dangerous.

− Work required on the electric system mayonly be carried out by skilled electricians.Tools for electricians (VDE tools) are abso-lutely necessary.− Isolate (even auxiliary circuits).− Secure against reactivation.− Ensure de-energization.− Ground and short-circuit.− Cover or shield any adjacent live parts.

33 / 50MS2SElectrical connection


WARNING

High electric voltage! Danger to life, risk of injuryby electric shock.

While the rotor is rotating, motors with perma-nent magnet excitation create a voltage > 60 V atthe motor connections.

Any work may only be carried out while the motoris at standstill.

Never connect or disconnect plug connectorsunder load!

NOTICE

Never touch the connection points of electro-static sensitive devices!

− Mounted components e.g. temperaturesensor, encoder) can contain parts suscep-tible to electrical discharge (ESD).Observe ESD safety measures.

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7.3.2 Single cable connection for MS2S with encoder (digital "I") and optionalbrake

Circuit diagram

Fig. 5: Circuit diagram MS2S

7.3.3 M17 single cable connector,rotatable (SpeedTec)

Fig. 6: Cable view of single cable connection M17

Designation Function

with brake without brakeU1 A1 A1V1 A2 A2W1 A3 A3

PE PE1 +UB +UB2 Data+ Data+3 GND GND4 Data- Data-5 Shld_Enc Shld_Enc6 Shld_BD Shld_BD7 BD(+) n.c.8 BD(-) n.c.

Adjustment range

The output direction of the single cable con-nector M17 is adjustable. The device connectorscan be manually rotated of a plug connector hasbeen installed. Do not use any tools (e.g. pliersor screwdrivers) to turn the device connector toavoid damage.

35 / 50MS2SElectrical connection


Change the output direction a maximum of tentimes and do not exceed the specified adjust-ment torques and the angle of rotation.

The theoretical setting range is shown below.

Adjustment range single cable connectorSpeedTec M17

Adjustment torque 4 … 9 Nm

Connect plug-in connector of ready-madehybrid cable.

1. Check the power wire cross-section of theready-made hybrid cable (RHB2). Layingtype, rated current I0_100K

2. Insert plug-in connector and lock theSpeedTec locking by turning clockwise.

3. Secure the hybrid cable against vibrations.

🡆 Motor is ready for operation from anelectrical engineering point of view.

7.3.4 SpeedTec connector

WARNING

Risk of personal injury or damage to propertydue to disconnecting or connecting live plug con-nections!

− Only disconnect or connect plug connec-tions when they are dry and de-energized.

− During operation of the system, all plug con-nections must be firmly locked or screwedtight.

Observe when connecting the flange sockets:

• Protect the device connectors from externalforce effect.

• Connect the motor to ready-made connec-tion cables.

Connect SpeedTec connector

Material:

• Hybrid connector, size M17 (RHS1701/CM07)

Before connecting, please ensure properly meas-ured ready-made connection cables are available.The type, size and cable cross section of the plug-in connector must be adjusted to the motor.

1. Code and mount the connector

2. Attach the connector

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3. Turn the nut clockwise (arrow direction“close”)

Tightening torque hand-tight or 1.5 Nm. Ata minimum, the lock must be turned byapprox. 20° (at least 3 clicks), or until themarking a is in the area b.

🡆 Should this position be reached, theconnector is safely locked.

4. Secure the cables, that accruing forcesdue to cable vibrations onto the connectorare prevented.

Disconnect SpeedTec connector

1. Turn the nut counterclockwise (arrowdirection “open”)

2. Straight and evenly disconnect the con-nector from the mounting box.

🡆 The plug is disconnected.

8 Commissioning andoperation

8.1 SafetyWARNING

High electric voltage! Danger to life, risk of injuryby electric shock.

− Life parts are dangerous.Do not open any covers or flange socketsduring operation.Never connect or disconnect plug connec-tors under load!

WARNING

Risk of injury due to rotating motor shaft!

− Do not remove any covers, machine parts orprotection devices during operation.Do not enter the range of movement of themachine. Avoid unintended access for per-sons, due to− Safety fences, safety screens or pro-

tective covers.− Optical sensors

37 / 50MS2SAmbient conditions during operation


CAUTION

Thermal danger due to hot surfaces with temper-atures over 60 °C during operation

− Do not touch hot motor surfaces.Install protection against contact, if neces-sary.Make sure that no temperature-sensitivecomponents (cables, electronic compo-nents, ...) touch hot surfaces.

All persons working with motors (responsiblepersons, mechanics and planners) must haveknowledge, skills and competence according toDIN EN 60079-14.

8.2 CommissioningMS2S motors can only be commissioned withctrlX components (drive controller, control unit).

Prior to commissioning

Prior to commissioning, ensure that the followingrequirements are met.

• Storage time of the motor. Depending on thestorage time, take measures to ensure safeoperation. Run in bearings, resurface theholding brake, ... See ⮫ Chapter 6.1“Storage” on page 30.

• Ensure that all device connector are correctlyconnected and protected against comingloose.

• Ensure that a holding brake voltage of24 V ±10% is applied to the motor. If neces-sary, adjust the voltage.

• Check the proper function of the holdingbrake.

• Ensure that the motor and all participatingcomponents of the drive are undamaged.

Commissioning

For start up procedure refer to the project plan-ning manual and the respective documentationabout drive controller or firmware description.

Observe the general safety notes⮫ Chapter 2.3“General safety instructions” on page 17.

8.3 Ambient conditionsduring operation

Climatic conditions are defined in classesaccording to DIN EN IEC 60721. The classes aredifferentiated in the areas storage, transport andoperation. They are based on long-term experi-ences and take all influencing variables intoaccount, e.g., air temperature and air humidity.

A permanent use of the motors is possible whenthe specified class 3K22 according to DIN EN IEC60721-3-3 is observed. Deviations and enhance-ments according to the follwing table must beobserved.

Table 14: Ambient conditionsOperationInstallation altitude 0 … 1,000 m above sea

levelAmbient temperature 0 … +40 °CRelative humidity 5 … 95 %Absolute humidity 1 … 29 g/m 3

8.3.1 Vibration load during opera-tion

Vibrations are sine-wave oscillations in stationaryuse, which vary in their effect on the resistance ofthe motors depending on their intensity.

The specified limit values are valid for frequen-cies of 10‑2000 Hz during stimulation on themotor flange. Limitations can be necessary foroccurring resonances depending on the applica-tion and installation situation.

The following limit values apply according toEN 60068-2-6 for MS2S motors:

Com

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and

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38 / 50 MS2SDerating in case of deviating ambient conditions


Fig. 7: Vibration load on measuring points

Table 15: Permissible vibration load for MS2Smotors

Direction Measuring point Limitvalue(10-2000 Hz)

Motors

Self-cooling

radial 1, 2 (radial motor flange) 30 m/s²

4, 5 (radial bearing shield) 50 m/s²

Axial 3 (axial motor flange) 10 m/s²

6 (axial bearing shield) 25 m/s²

The specified values must not be exceeded.

8.4 OperationDuring operation, keep the ambient and opera-tion conditions and technical data specified inthe project planning manual.

Checks during operation:

• Pay attention to exceptional noise.• Pay attention to increased vibrations.• Check the motors and fan units for cleanli-

ness.• Check the tightness of the coolant connec-

tions.• Check the monitoring devices and diag-

nostic / error messages of the controllers.

Decommission the drive when deviations fromnormal operation exist. For further procedurerefer to .

8.5 Derating in case of devi-ating ambient conditions

Reduce high performance data:

1. Reduce the standstill torque M0 60K, speci-fied in the data sheet, with the followingfactors.

We have:

M 0 red = M 0 60K × f TH 60K

M 0 red = M 0 100K × f TH 100K

2. Pan the S1-characteristic curve MS1 par-allel to the speed axis to the junction of theS1-characteristic curve and to the calcu-lated point M0 red on the torque axis.

🡆 The determined characteristic curveMS1 red shows approximately the S1-characteristic curve with appropriatederating.

M [N

m]

n [1/min]

MS1 red

MS1M0M0 red

Fig. 8: Determine S1-characteristic curve MS1 red

with derating factor fTH

Table 16: Derating factors for self-cooling 60K

Height[m]

40 °C 45 °C 50 °C 55 °C 60 °C

1,000 1.00 0.94 0.88 0.83 0.78

1,500 0.97 0.91 0.85 0.81 0.76

2,000 0.94 0.88 0.83 0.78 0.73

2,500 0.90 0.85 0.79 0.75 0.70

3,000 0.86 0.81 0.76 0.71 0.67

39 / 50MS2SCleaning and servicing


Table 17: Derating factors for self-cooling 100K

Height[m]

40 °C 45 °C 50 °C 55 °C 60 °C

1,000 1.00 0.96 0.92 0.88 0.85

1,500 0.97 0.93 0.89 0.85 0.82

2,000 0.94 0.90 0.86 0.83 0.80

2,500 0.90 0.86 0.83 0.79 0.77

3,000 0.86 0.83 0.79 0.76 0.73

9 Maintenance9.1 Cleaning and servicing

WARNING

Operations in the vicinity of live parts areextremely dangerous.

− Work required on the electric system mayonly be carried out by skilled electricians.Tools for electricians (VDE tools) are abso-lutely necessary.− Isolate (even auxiliary circuits).− Secure against reactivation.− Ensure de-energization.− Ground and short-circuit.− Cover or shield any adjacent live parts.

WARNING

Personal and material damage during mainte-nance work in operation!

− Never carry out maintenance work on run-ning machines.While carrying out maintenance work,secure the machine such that it cannotrestart or be used by unauthorized persons.

CAUTION

Hot surfaces with temperatures over 60 °C maycause burns!

− Allow the motors to cool down prior to com-mencing work.Wear safety gloves.Do not work on hot surfaces.

Motors

Dirt, dust or chips may adversely affect the func-tionality of the motors and, in extreme cases,even cause a failure of the motors. Therefore, inregular intervals (after one year at the latest), youshould clean the surface of the motors in order toachieve a sufficiently large heat radiation surface.If the cooling fins are partially covered with dirt,sufficient heat dissipation via the ambient air isno longer possible.

Insufficient heat dissipation can have undesirableconsequences. The bearing life is reduced byoperation at inadmissibly high temperatures(bearing grease decomposes). Overtemperatureswitch-off despite operation on the basis ofselected data, because the appropriate cooling ismissing.

Connection cables

WARNING

Electric shock due to contact with live parts!

− Change damaged connection cables anddecommission the plant immediately.Do not repair any connection lines provi-sionally.

• Check the connection cable for damage atregular intervals and replace it if necessary.

• Check optionally existing drag chains ondefects.

• Check the protective conductor connectionat regular intervals for proper condition andtight fit and replace if necessary.

Mai

nten

ance

40 / 50 MS2STools required


9.2 Service repair, mainte-nance and spare parts

Wearing parts are reliably and professionallyrepaired and replaced by the Rexroth Service inshopfloor-oriented quality.

MS2S may only be repaired in the manufacturer´s works or in a workshop authorized by Rexroth.

The service lives of motor components, such asseals and bearings, may vary depending on theoperating conditions, such as operation mode,speed, vibration and shock load, and frequentreverse mode. We recommend to change thebearing after 20,000 operating hours. Shorterreplacement intervals may be necessary; cf.checks during operation . We recommend regularvisual inspections on shaft sealing rings.Depending on operating conditions, signs of wearmay appear after 5,000 operating hours. If nec-essary, replace the shaft sealing rings.

The Bosch Rexroth service helpdesk at our head-quarters in Lohr, Germany and our worldwideservice provide You can contact us 24/7.

Telephone: +49 (0) 9352 40 50 60Fax: +49 (0) 9352 18 49 41Email: [email protected]: ⮫ https://www.boschrexroth.com

Preparing information

For quick and efficient help, please have the fol-lowing information ready:

• Detailed description of the fault and the cir-cumstances

• Information on the rating plate of the prod-ucts in question, particularly type codes andserial numbers

• Your contact data (phone number, faxnumber, email address)

9.3 Spare partsHybrid connector, size M17 (RHS1701/CM07)Order code: R911404252

Order text: RHS1701/CM07

10 Disassembly andexchange

10.1 Tools requiredNOTICE

Motor damage due to strikes onto the motorshaft

− Do not strike the shaft end and do notexceed the allowed axial and radial forces ofthe motor.

Use suitable tools when disassembling transmis-sion elements.

Pulling off

Fig. 9: Remove transmission element

Use tools suitable for pulling off. Use a shim toprotect the shaft end when using pulling-offtools. Heat the output element, if necessary.

https://www.boschrexroth.com/de/de/service/startseite-service

41 / 50MS2S


10.2 Replace the motorWARNING

Electric shock due to live parts with more than50 V!

Replacement may only be performed by per-sonnel trained and qualified to work on or withelectrical equipment.

The motor should be replaced by a motor ofidentical type. This is the only way to ensure thatall parameterizations can remain unchanged. : 1. If necessary, note the previous absolute

value

2. Open the main switch

3. Make sure the main switch cannot beswitched back on

4. Disconnection plug connections

When exchanging the motor, close openplug sides of power connections with pro-tection caps if moistening with coolant/lubricant or soiling must be expected(allowed soiling degree according to EN50178: 2).:

5. Replace the motor

Observe the machine manufacturer'sinstructions when exchanging the motormechanically.:

6. Re-establish the plug connections

7. Re-establish the dimensional reference

WARNING Risk of accidentsdue to unintentional axis movements! : Ifservo axes are provided with an indirectposition measuring system via the motorencoder, the dimensional reference is lostafter motor replacement!Restore dimensional reference to themachine coordinate system after replacingthe motor.

10.3 Preparing storageBefore storing motors, the protective coversattached to the motor at the time of delivery mustbe attached to connectors on the shaft.

11 Environmental protec-tion and disposal

Disposal of the motor components can be doneaccording to the applicable legal process innormal recycling process.

Recycling

Most of the products can be recycled due to theirhigh content of metal. In order to recycle themetal in the best possible way, the products mustbe disassembled into individual assemblies.Metals contained in electric and electronicassemblies can also be recycled by means of spe-cial separation processes.

Significant motor components

Basically, our motors consist of the followingcomponents:

• Steel, stainless steel, aluminum, copper,brass

• Plastic parts, insulation and composite mate-rial

• Electronic components• Permanent magnets

Plastic parts of the products may contain flameretardants. These plastic parts are labeledaccording to EN ISO 1043. They have to be recy-cled separately or disposed of according to theapplicable legal provisions.

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42 / 50 MS2S


Magnets

WARNING

Danger due to permanent magnets!

− Health hazard for persons with heart pace-makers, metallic implants and hearing aidsin direct environment of permanent mag-nets.

− Crushing hazard of fingers and hand due toheavy attractive forces of the magnets.

− Risk of destruction of sensitive parts likewatches, credit cards, ...

Remark: The permanent magnets of the rotoror secondary part must be demagnetized beforedisposal to avoid injuries or damage.The demagnetization is reached via specialthermal treatment. The handling duration is influ-enced by the rotor frame size. The rotor or thesecondary part has to remain in the oven for aminimum of 30 minutes, starting at the time, themagnetic surface has reached 300 °C. If the mag-nets are surrounded by a bandage or a coverplate, it is recommended to remove it beforeheating in the oven to expose the magnets.

If demagnetization is successful, the magnets canbe separated from the rotor or secondary partafter cooling without applying force.

Packaging

Our packaging materials do not contain any prob-lematic materials and can therefor be easily dis-posed. Packaging materials are: wood, cardboardand polystyrene.

Batteries and accumulators

The symbol indicating "separate collection" for allbatteries and accumulators is the crossed-outwheeled bin. End users in the EU are legallybound to return used batteries and accumulators.Outside the scope of the EU Directive2006/66/EC, the applicable regulations must befollowed. Batteries and accumulators can containhazardous substances which can harm the envi-ronment or people's health when improperlystored or disposed of. The batteries or accumula-tors must be returned to the country-specific col-lection systems for proper disposal.

Disposal by the manufacturer

Our products can be returned to us for disposal.However, this requires that the products are freefrom oil, grease or other dirt. The motor compo-nents must be returned in a suitable packaging(origin package if possible). In the case of atransport by air freight, please observe the dan-gerous goods regulations (IATA) for the secon-dary part.Send the products to the following address, car-riage free:

Bosch Rexroth AGBgm.-Dr.-Nebel-Str. 297816 Lohr a.Main, Germany

12 Eliminate malfunction

As a matter of principle, the instructions in the project planning and commissioning manuals must befollowed in case of failures and errors. Contact the manufacturer, if necessary.

Fault description Cause RemedyMotor does not run Controller enable signal missing Activate controller enable

signalController fault Troubleshoot acc. to docu-

mentation of controllerVoltage supply missing Control voltage supply

43 / 50MS2STechnical data


Fault description Cause RemedyMotor does not run Brake is not released Check the brake activationVibrations Coupling elements or attachments are

poorly balancedRe-balance

Adjustment of shaft end attachments(coupling, gearbox, ...) is insufficient

Re-align the attachments

Mounting screws loose Lock screw connections acc.to specifications

. .Running noise Foreign bodies within the motor Stop the motor --> repair by

manufacturerBearing is damaged Stop the motor --> repair by

manufacturerHigh motor temperatures;motor temperature monitoringis activated

Operation outside the parameters Reduce load and check thedimensioning

Heat dissipation is impaired Clean the motor

As a matter of principle, the instructions in the project planning and commissioning manuals must befollowed in case of failures and errors. Contact the manufacturer, if necessary.

13 Technical data13.1 Technical dataType Standstill torque

- 100K 1)Standstill cur-rent - 100K

Rated current -100K

Rated power -100K 2)

Maximum speed(electrical)

Mass

M0 100K

NmI0 100K

AIN 100K

APN 100K

kWnmax

1/minmmot

kg

MS2S03-B0BYN-____0-_N___-__ 0.92 1.63 1.06 0.37 9,000 1.4MS2S03-B0BYN-____1-_N___-__ 0.92 1.63 1.06 0.37 9,000 1.8MS2S03-C0BYN-____0-_N___-__ 1.55 2.75 1.56 0.45 9,000 1.9MS2S03-C0BYN-____1-_N___-__ 1.55 2.75 1.56 0.45 9,000 2.3MS2S04-B0BTN-____0-_N___-__ 2.10 2.72 1.58 0.58 6,000 2.7MS2S04-B0BTN-____1-_N___-__ 2.10 2.72 1.58 0.58 6,000 3.4MS2S04-C0BTN-____0-_N___-__ 3.50 3.9 2.09 0.72 6,000 3.7MS2S04-C0BTN-____1-_N___-__ 3.50 3.9 2.09 0.72 6,000 4.4MS2S05-B0BTN-____0-_N___-__ 4.45 5.5 3.19 1.37 6,000 4.0MS2S05-B0BTN-____1-_N___-__ 4.45 5.5 3.19 1.37 6,000 5.1MS2S05-C0BTN-____0-_N___-__ 7.15 8.3 4.69 1.59 6,000 5.9MS2S05-C0BTN-____1-_N___-__ 7.15 8.3 4.69 1.59 6,000 7.01) 2) see table Tolerance specifications of the motor data

For more technical data and characteristic curves please refer to the project planning manual.

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44 / 50 MS2SEU Declaration of conformity


14 Appendix14.1 EU Declaration of conformity

EU-Konformitätserklärung - Original Dok.-Nr. / Doc. No.: DCTC-30318-003

EU declaration of conformity Datum / Date: 2021-07-27

Seite Page 1 / 2

© B

osch

Rex

roth

AG

202

1 D

CTC

303

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21-0

7-27

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nach Maschinenrichtlinie 2006/42/EG / in accordance with Machinery Directive 2006/42/EC nach Niederspannungsrichtlinie 2014/35/EU / in accordance with Low Voltage Directive 2014/35/EU nach EMV-Richtlinie 2014/30/EU / in accordance with EMC Directive 2014/30/EU nach Druckgeräte-Richtlinie 2014/68/EU / in accordance with Pressure Equipment Directive 2014/68/EU nach ATEX-Richtlinie 2014/34/EU / in accordance with ATEX Directive 2014/34/EU nach RoHS-Richtlinie 2011/65/EU / in accordance with RoHS Directive 2011/65/EU

Hiermit erklärt der Hersteller, / The manufacturer Bosch Rexroth AG, Bgm.-Dr.-Nebel-Str. 2, 97816 Lohr a.Main / Germany

dass die nachstehenden Produkte / hereby declares that the products below Bezeichnung / Name: 3~ PM-MOTOR Baureihen / Series:

MS2S03… MS2S04… MS2S05… Handelsbezeichnung / Trade name: Rexroth ab Herstelldatum / from the date of manufacture: 2021-07-27 in Übereinstimmung mit oben genannte(n) Richtlinie(n) entwickelt, konstruiert und gefertigt wurden. / were developed, designed and manufactured in compliance with the above-mentioned directive(s).

Die alleinige Verantwortung für die Ausstellung dieser EU-Konformitätserklärung trägt der Hersteller. / This EU declaration of conformity is issued under the sole responsibility of the manufacturer.

Angewandte harmonisierte Normen / Harmonized Standards applied:

Norm / Standard Titel / Name Ausgabe / Issue

EN 60034-1 (IEC 60034-1)

Drehende elektrische Maschinen – Teil 1: Bemessung und Betriebsverhalten / Rotating electrical machines – Part 1: Rating and performance

2010 + Cor.:2010 (2010, modifiziert)

EN 60034-5 (IEC 60034-5)

Drehende elektrische Maschinen – Teil 5: Schutzarten aufgrund der Gesamtkonstruktion von drehenden elektrischen Maschinen (IP-Code) –Einteilung / Rotating electrical machines – Part 5: Degrees of protection provided by integral design of rotating electrical machines (IP code) - Classification

2020 (2020)

EN IEC 61800-3 (IEC 61800-3)

Drehzahlveränderbare elektrische Antriebssysteme – Teil 3: EMV-Anforderungen einschließlich spezieller Prüfverfahren / Adjustable speed electrical power drive systems – Part 3: EMC requirements and specific test methods

2018 (2017)

45 / 50MS2SUL / CSA


EU-Konformitätserklärung - Original Seite Page 2 / 2 EU declaration of conformity DCTC-30318-003 : 2021-07-27

Weitere Erläuterungen / Further explanations: Die Montage- und Installationshinweise gemäß Produktdokumentation sind zu beachten. / The assembling and installation instructions according to the manual have to be followed.

Lohr a.Main , 2021-07-27 ppa. i.V. Ort / Place Datum / Date

Uwe Czychy

Werkleitung LoP2 / Plant Manager LoP2

Dr. Hans-Jürgen Wehner

Leitung Entwicklung Motoren / Head of Development Motors

Änderungen im Inhalt der EU-Konformitätserklärung sind vorbehalten. Derzeit gültige Ausgabe auf Anfrage. We reserve the right to make changes to the content of the EU Declaration of Conformity. Current issue on request.

14.2 UL / CSA

The UL/CSA conformity of MS2S motors can befound on the type plate of the motors.

The list of MS2S motors is available under UL filenumber E335445 ⮫ www.ul.com.

Appe

ndix

https://www.ul.com

46 / 50 MS2SChina RoHS 2


14.3 China RoHS 2

25

The China RoHS 2 conformity can be found onthe type plate of the motors.Information about listing:⮫ www.boschrex-roth.com.cn/zh/cn/home_2/china_rohs2

https://www.boschrexroth.com.cn/zh/cn/home_2/china_rohs2

https://www.boschrexroth.com.cn/zh/cn/home_2/china_rohs2

47 / 50MS2S


IndexAAccumulators. . . . . . . . . . . . . . . . . . . . . . . . . . . 42Ambient conditions. . . . . . . . . . . . . . . . . . . . . . 37Ambient temperature. . . . . . . . . . . . . . . . . . . . 37Attachments. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Axial force. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29BBalancing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Bearing service life. . . . . . . . . . . . . . . . . . . 29Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Bevel gear pinion. . . . . . . . . . . . . . . . . . . . . . . . 25CCoating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Contained substances

see “Significant motor components”. . . . . 41Cooling mode. . . . . . . . . . . . . . . . . . . . . . . . . . . 22Couplings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25CSA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45DDegree of protection. . . . . . . . . . . . . . . . . . . . . 24Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41EEncoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Extension elements. . . . . . . . . . . . . . . . . . . . . . 24FFrame size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29HHelical teeth. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Holding brake

Commissioning. . . . . . . . . . . . . . . . . . . . . . 28IIM-Code EN 60034-7. . . . . . . . . . . . . . . . . . . . 29Installation type. . . . . . . . . . . . . . . . . . . . . . . . . 29Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16IP Degree of protection. . . . . . . . . . . . . . . . . . . 24IP-Code EN 60034-5. . . . . . . . . . . . . . . . . . . . . 24

MMaintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Minimum distance. . . . . . . . . . . . . . . . . . . . . . . 22Motor shaft (see output shaft). . . . . . . . . . . . . 24OOutput shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Smooth, with shaft sealing ring. . . . . . . . . 24Overdetermined bearing. . . . . . . . . . . . . . . . . . 25PPackaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42RRadial force. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Replace the motor. . . . . . . . . . . . . . . . . . . . . . . 41Returning products. . . . . . . . . . . . . . . . . . . . . . 42RoHS

China RoHS 2. . . . . . . . . . . . . . . . . . . . . . . 46SSelf-cooling IC410. . . . . . . . . . . . . . . . . . . . . . . 22Significant motor components. . . . . . . . . . . . . 41Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30TTechnical data. . . . . . . . . . . . . . . . . . . . . . . . . . 43Thermal motor protection. . . . . . . . . . . . . . . . . 22Transmission element. . . . . . . . . . . . . . . . . . . . 32

Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Pulling off. . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . 42Type code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Type plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19UUL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Unintended use. . . . . . . . . . . . . . . . . . . . . . . . . 17VVibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Vibration behavior. . . . . . . . . . . . . . . . . . . . . . . 28

Inde

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Bosch Rexroth AGPostfach 13 5797803 Lohr a.Main, GermanyBgm.-Dr.-Nebel-Str. 297816 Lohr a.Main, GermanyPhone +49 9352 18 0Fax +49 9352 18 8400www.boschrexroth.com/electrics

R911410077R911410077

MS2S Synchronous Servomotors - Bosch Rexroth

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