“BETTER INFRARED DEVICE “ BGA Rework Station FOR ...

Dragon Group China International -中龙集团

BIRD TECHNOLOGY LIMITED® COPYRIGHTED

BIRD® Series

http://www.dragongroupchina.com 1 http://www.birdinfrared.com

BIRD ANY CHIP SMART DIGITAL 4K “BETTER INFRARED DEVICE “

BGA Rework Station

FOR KNOWLEDGE User Manual



BIRD® Series


BIRD TECHNOLOGY Ltd.

Brief introduction to company

Safety Instructions

I. Electric Safety

II. Operation Safety

III. Operation and Conservation of Product

International Contact Information and Support

Product Conditions and Warranty

BIRD ® SMART DIGITAL 4K BGA Rework Station Specifications

Hardware Description and Installation

Smart Digital Control Operation Instructions

BGA Rework Operation Steps

Recommendations



BIRD® Series


Brief introduction to company

BIRD Technology Co., Ltd. is a manufacturing enterprise specializes in BGA manual Reworks equipment research, development and production. BIRD brand extends the devices to new frontiers with Smart Digital Control and Computer Controlled systems developed by Dragon Group China International. Based on the principles of producing high-quality and cost-effective welding equipment, our company has developed and produced a number of BGA Rework Stations, such as ANY CHIP IR3000, ANY CHIP SMART DIGITAL 4K and ANY CHIP ULTRA 5000 , DGC BIRD 888 , DGC BIRD 1111 (2011) , DGC BIRD 2222 (2011) ,And has been recognized by the majority of users in practice. So far, our users have been involved in scientific research units, computer maintenance and repair of medical equipment, communications equipment maintenance, video game maintenance, training teaching, and other fields. Now we introduce this new brand developed by Dragon Group China, with much better structure and functionality than before. BIRD is smarter, lighter, with independent control panels for easier exchange. In the future, our company will continue serving users with sophisticated products, reasonable price, high quality, and continuously innovating and upgrading product structure and performance according to market, for meeting the developing needs of our users, and providing the users with systemic, comprehensive and thoughtful services.

BIRD ® SMART DIGITAL 4K BGA rework stations feature

BIRD ® SDC 4K BGA Rework Station is designed to meet the ever-changing demands of today’s fast BGA Rework manufacturing environments, introducing new features as follows:

1、 BIRD ® SDC 4K Rework station for laptop motherboards, desktop computer motherboards, server boards, industrial computer boards, all kinds of game boards, communications equipment motherboards, LCD TVs and other large circuit board BGA rework

2、BIRD ® SDC 4K Innovative designs .An effective solution to general of infrared rework station vulnerable to the impact of air flow. Will lead an inaccurate of temperature control. Maximum temperature up to 400 ℃. Can easily deal with lead-free soldering rework.

3、 BIRD ® SDC 4K can set up 8 rising temperature segments and 8 constant temperature segments to control. It can save 10 groups of temperature curves at one time.

4、 BIRD ® SDC 4K can be connected to a computer to be controlled more conveniently with a built-in PC RS232 serial port and proprietary Software attached to it. programmable

5、 BIRD ® SDC 4K can easily rework the variety of CPU's seat, all kinds of shielding enclosures, replacement of various components slot。Can easily deal with lead-free soldering rework

6、 BIRD ® SDC 4K sensitive temperature measurement sensor to obtain an accurate and instantaneous temperature reading and monitoring。



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7、BIRD ® SDC 4K BGA rework station the technology of closed-loop temperature control ensures accurate temperature process and even heat distribution.

8、 BIRD ® SDC 4K Machine overall system integration Design, Rework station more integrated workbench area occupied by smaller, Didn't mixed and disorderly of cables.

9、 BIRD ® SDC 4K Linear guide type Bracket for BGA Reworks。can be locking 、adjusted by rotating the handle, Can be very easily fixed PCB board, effectively prevent the deformation of PCB board.

Safety Instructions I. Electrical safety

Make sure the supply power voltage accord with the standards----

220V-250V/50hz alternating current before installing. Please get a power

converter if you are in a country with 110v current.

To avoid possible electric shock caused serious damage, please disconnect the

power cord from the outlet temporary before moving machines.

If the machine damages, please contact us for maintenance. If the damage caused

by the users when they dismantle or repair independently, please contact us for

spares you need. II. Operating safety

Please carefully read the relevant information provided by the manual before

starting using this product.

Make sure the power cord has been properly connected properly before using the

products. Also please check that are not parts loosen inside the machine that

could cause a short circuit, sometimes due to shipping that can happen.

Install the equipment in stable work platform to use, where the air mobility

should be small as possible. Avoid it closing to air conditioners, fans and the

other outlet.

In case of electrical short-circuit; avoid the contact of the device with water.

Do not use this equipment close or in contact with flammable and explosive

substances.

Keep a safe distance from the device when is in operation, The use of dark

infrared instead of infrared can be deceiving to the eye, when the machine is in



BIRD® Series


operation the space between the preheated and top heater is extremely hot. Keep

any part of your body or any other device or product away from the area,

including the auxiliary lamp. After finish working with the machine, do not

touch the heaters to avoid burning.

If you have any technical questions or suggestions in the course of using this

product, please contact with our technology department in

[email protected] . If you have any problem with the machine,

contact [email protected] or http://www.dgcsupport.com/tickets/

We will try our best to solve in a proper time frame.

Please do not intend to modify the machine by yourself that can cause you

problems and lose your warranty service. III. Environmental requirements of operation and conservation

1. Operation environment of products Operation temperature:15 ~ 35 C Operation humidity:5% to 95%, non-condensing Products should be kept in the air mobility of a smaller environment under the

welding operation. 2. Conservation environment of products

Storage temperature:-20 ~ 35 C Storage humidity: 5% to 95%, non-condensing

Contact us Dragon Group China International

318 Fuhua Road, 12D Fuxin Building 508001, Shenzhen, Futian District People’s Republic of China

Sales Support: (86755) 83292149 (Chinese and English Speaking) (861) 316 4774595 (Spanish Speaking) Technology Support: (86755) 83292149 (Chinese and English Speaking) Direct Support: (861) 379 8368284 (English Speaking) USA Sales Support: (832) 5940841 (English and Spanish) South America Support (Colombia): (571) 3458641 – (57)3104033900 Centro America Sales Support (Mexico): (52)55518592 - (52)5512891073 Spain Support Madrid: (3491) 645856677 MSN： [email protected] YM: [email protected]

URL: http://www.dragongroupchina.com/ http://www.birdinfrared.com http://www.chinaemall.biz http://www.dgcsupport.com

mailto:[email protected]


http://www.dgcsupport.com/tickets/



http://www.dragongroupchina.com/

http://www.birdinfrared.com/

http://www.chinaemall.biz/

http://www.dgcsupport.com/



BIRD® Series


Product Conditions and Warranty Service

Service Statement: Enjoy warranty maintenance service for three years, in which the spare parts in the

first year is free. And the transport costs arise from maintenance should be paid by the buyers since purchased. Usually we cover any defect on pieces or parts of the device, you just need to send proof of malfunction either on mini video or pictures and we will send you the part, if you want to send a full machine, you need to pay shipping both for sending it to us, and we send it back to you. Parts and modules do not pay shipping charges.

Only the actual cost of spare parts should be paid from the beginning of the second year (the 13th month) to the end of the third year (the 36th month) since purchased. Please call to ask the specific prices of spare parts. Also the shipping costs arise from maintenance should be paid by buyers during this period.

Each product has one unique serial number that needs to be stated to receive service for warranty or technical support plus proof of purchase. In purchases online, the website product number on the website you purchase is your serial number.

Please send the parts that are not working properly to the country close to you that was in the list above.

If the following situations occurred, the users will not be entitled to free warranty

service, then the maintenance, the cost of materials and the man-hour will be charged. So to ensure your rights, please read the following note carefully:

No serial number stated or no proof of purchase Cause damage for not use, keep and storage as the manual. Cause internal and external appearance damage by modify or outside force. Product was deformed or lost components. Change product components without our authorization for maintenance. Beyond the warranty period of our promises.. Product damage were caused by extreme factors (such as earthquakes, lightning etc)

Note: Do not disassemble it by yourself without proper permission; it may cause the invalidation of product guarantee. . We reserve the right to analyze causes of malfunction and the proper actions to be followed.



BIRD® Series


BIRD ® SDC 4K BGA Rework Station Specifications

Basic Parameters

Technology Dark Infrared Clean Series

Dimension L 475mm×W480mm×H420 mm

Weight 15kg

Total weight About 18Kg

Electrical Parameters

Power 220V AC

Upper Heating Dark Infrared

Size of Upper heating 80mm×80 mm

Top Heater Power 500W

Bottom Heating Dark Infrared

Size of Bottom heating 180 mm×180 mm

Bottom Heater Power 800W

General power 1400W

Temperature Control

Control mode of Upper Independent temperature control, high-precision closed-loop

control, precision ± 0.5%, Alarm

Control mode of Bottom Independent temperature control, high-precision closed-loop

control, precision ± 0.5%, NO Alarm

Rework Function

SMD Suit for welding, remove or repair packaged devices

such as BGA,PBGA,CSP,multi-layer substrates，EMI

metallic shield product and solder/lead free Rework 、

welding

Size of applicable Chips

Whole

≤75mm×75 mm

Size of applicable PCB ≤400mm×300 mm



BIRD® Series


Hardware description BIRD ® SDC 4K BGA Rework Station is composed of upper part of Heating Components / Bottom Preheat Module / Bracket / Temperature Control Parts! Temperature control Table is control the upper and lower heating, Can Simultaneously heated or first preheat, then the upper part of heating.

1. Top Heater

2. Bottom Heater (Pre-Heater)

3. Smart Digital Control Bottom Heater

4. Smart Digital Control Top Heater ( Computer Controlled )

5. Highly Sensitive Thermocouple K ( Temperature Sensor )

6. LED Auxiliary Lighting

7. PCB Main Support

(Remember do not use the Light too close to the heating area, the light

has circuits too that can just melt for the heat, the light is a powerful

12V system that you can use from the proper distance)



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Installation and Assembly: PCB Support

1. Installation of Side Support.

2. Installation of Board Holders.

3. Installation of Side Support.



BIRD® Series


Top Dark Infrared Heater

Top Heater Back Cable connector

Thermocouple (Temperature sensor)

Installation of RS232 communication interface



BIRD® Series


Using the Smart Digital Panel Control BIRD ® SDC 4K BGA Rework Station is totally controlled by a computer controlled smart panel center, programmable and easy customizable for all your needs The programmable controller contains an in-built set point generator in addition to the controller function. This set point generator can produce a temperature/time profile with

16 segments (0～9). When the program is running, the current set point from the set point

generator is fed to the control algorithm. The current set point is continuously shown on the lower display. The sixteen segments are defined in the order: Ramp 1, Dwell period 1, Ramp 2, Dwell period 2..., and are executed in succession.

S.N. Item Functions

Parameters setting key

(Up key) Increase value ①

(Down key) Decrease value

Selects the program pattern number

Starts/hold the program, changes the mode from fixed value control to program control

Program parameters setup

②

Changes the indication on SV/MV/TIME display

③ OUNT Output indicator ④ STEP Indicates the step number of program ⑤ PRO (Program monitor indicator)



BIRD® Series


During program control, ‘/’ is lit when the PV is rising During program control, ‘-’ is lit when the PV is constant During program control, ‘\’ is lit when the PV is falling

⑥ PTN (Pattern number display)

Indicates the pattern number ‘0～9’

⑦ RUN (Program control runing indicator) The LED indicator is lit during program control

⑧ PV (PV Display) Indicates the Process/Measured value

⑨ SV It is lit when the Setting Value(SV) is being displayed on the lower display

⑩ TIME MV SV

(SV/MV/TIME display) It indicates the Setting Value(SV), Manipulating Value(MV), or Time(TIME) (The display content can be changed by the ‘DISP/SELECT’ key)

AL1 It is lit when the Alarm1 output is ‘ON’

⑪ COM

(Communication indicator) It flashes when the controller is in active communication with a host computer

Program Parameters Setting Ramp Rate1: A ramp consists of a slope(linear gradient) and a target setpoint. The control setpoint increases or decreases at a linear ramp rate from the actual measured value until a specified target setpoint is reached. The relative positions of the actual measured value and the target setpoint determine whether the slope of the ramp is positive or negative. Parameters R1, R2, R3... express the ramping rate in unites per minute (0.01~99.99), parameters L1, L2, L3... the appropriate target setpoint in display units. If R1 = END, the program will be ended when the program runs to the slope. Target Setpoint 1: The target value to which the setpoint ramps when the programmer has been placed into RVN. Dwell period 1: In a Dwell period, the target setpoint, which has been attained, remains unchanged for a fixed period. All the dwell periods are defined by their duration in minutes with parameters D1, D2, D3...(0~9999). When the program is running, these parameter display the time remaining in the active dwell period. If the parameter equals zero, the dwell period is skipped. When the controller runs in the PV displaying status: 1). Select the target program pattern number with the PTN/ key. 2). press SET/PROG key, the first program parameter appears in the upper display. The value associated with this parameter will be shown in the lower display.



BIRD® Series


3). Use ▲ and ▼ key to modify the value. 4). Press the PAR/SET key, the next parameter appears. At the same time, the modification has been saved in the memory. Use ▲ and ▼ key to modify the value. Repeat this procedure till all the parameters are set. Or if there is no key operation within 16 seconds, the menu times out automatically.

Program Parameter List



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Working with the BIRD SDC 4K 1. Getting Ready ① Fit the motherboard on the support

② Use the thermocouple by placing it on top of the chip to be reworked/reflowed.

③Adjust the height of TOP HEATER with the knob（Make sure your chip is in the middle of the top heater around 3 to 3.5 cm from the heater）



BIRD® Series


2. Working. 1. Turn on the main power Switch

① Set all your BHC Control to the same level. or

use OUT1 in the Digital Panel to set the Bottom Heater. To set manually follow step 2 and 3. ② Hold down the SET button for 5 seconds, the instrument switches to show AH. ③ Press key ◀ to set AH temperature, the panel will show blinking the previous

used set temperature. Press key▲ ▼to adjust temperature,，Press key ◀ again to set new number.

2. Select the appropriate temperature program segment, and then press the start switch.

At any operation moment you can press Stop for 3 seconds and the Machine will stop.

3. When program is finished and Alarm indicates you the temperature is reached, it will

turn off the power, or you can do it by yourself. Check the contacts and the solder for

proper finishing. The following charts give you an idea of the procedure in detail on your

soldering.



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3. After Work is finish. 1、 Turn Off Switch for top and bottom. 2、 Remove motherboard and let the machine rest before turn it off totally. 3、 Machine to be turn off , needs to be cool down and not hot, also do not let the machine

in stand by while you reball, turn off the machine when is not in use.

Warning：

Do not turn off the Main Power until the machine is cooled down.

Heaters can be very dangerous on the contact with skin or body

parts.




BIRD® Series


Recommendations 1、 Install the machine in a fresh area with no air currents, avoid to install the machine close to

air conditioning units, fans or other air flow devices. 2、 Place the thermocouple of the BIRD ® ANY CHIP IR3000 Rework Station properly on

top of the chip so the temperature can be accurate. 3、 Use insulation tapes to avoid capacitators or other IC components damage due to the heat

used in the BGA Chip. Also remove the tape when the work is done to avoid short-circuits 4、 After removal of BGA chip ，Clean your PCB and your chip pads with Tin Line to avoid the

presence of cold solder, to avoid Pads Damage. 5、 The alignment of a Chip in a board can be 80 % accurate in the contacts to be workable. Do

not force your chips, let the soldering melt properly, when you are putting back the chip, the size on the chip surface to the board will decrease by 50 % to have a good contact finished. Make sure both side of the chips are level at the same height, if that is not happening, your top heater needs to be checked for accurate and even heating patterns or your work area level needs to be check, make sure both sides of the top heater are exactly at the same distance from your chip to get better results always.

6、 To improve success rate of Rework, Let the PCB and Chip dry, if not can cause burning and

explosions of IC Components. 7、 Do not over do your PCB or the board will decolorize and lose conductivity even can burn 8、 Use a preheating site properly to start loosen up and expand your board, then can increase as

need it to match the top heater temperature and remove the chip easier. On top heating No work need more than 235 degrees in pop up a chip , and no need more than 270 – 280 for reflowing which also is applied very little time . Please do not over heat your boards. Remember the combination of Preheating and Top Heating is what makes the job done, not one or two separated or a disruption on one temperature or extreme temperature in one of the units.



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9、 Common setting of temperature

Rework temperature curve to set examples

1．Lead

Sn63Pb37

slope/S numerical

value ℃

temperature

℃

numerical

value ℃

Temperature

time S

numerical

value S

r1 0.45 L1 85 d1 85

r2 1 L2 150 d2 40

r3 1 L3 185 d3 40

2．Lead-free

Sn96.5Ag3Cu0.5

slope/S numerical

value ℃

temperature

℃

numerical

value ℃

Temperature

time S

numerical

value S

r1 0.45 L1 85 d1 92

r2 1 L2 150 d2 40

r3 1 L3 180 d3 40

r4 1 L4 220 d4 40

3. Lead

(Computer)

slope/S numerical

value ℃

temperature

℃

numerical

value ℃

Temperature

time S

numerical

value S

r1 0.5 L1 90 d1 90

r2 0.85 L2 135 d2 45

r3 0.8 L3 170 d3 40

r4 1 L4 185 d4 45

4. Lead-free

(Computer)

slope/S numerical

value ℃

temperature

℃

numerical

value ℃

Temperature

time S

numerical

value S

r1 0.45 L1 90 d1 90

r2 1 L2 145 d2 40

r3 1 L3 180 d3 50

r4 1 L4 220 d4 45

5．For XBOX

slope/S numerical

value ℃

temperature

℃

numerical

value ℃

Temperature

time S

numerical

value S

r1 0.40 L1 90 d1 90

r2 0.85 L2 135 d2 40

r3 1 L3 170 d3 60



BIRD® Series


r4 1 L4 220 d4 65

6．For PS3

slope/S numerical

value ℃

temperature

℃

numerical

value ℃

Temperature

time S

numerical

value S

r1 0.40 L1 90 d1 90

r2 0.85 L2 135 d2 45

r3 1 L3 180 d3 60

r4 1 L4 220 d4 65

And Additional Row in XBOX and PS3 for 235 unleaded is advised by DGC INTERNATIONAL Teams that have worked in the machine, the profiles here are very conservative, and DO NOT imply the 100 % of work procedures covered, it is just a recommendation, but many different situation such as : previous service of a board, soldering type used in previous service, handling of the board before and preservation of the board counts for the differences between Patterns, please adjust each pattern according to each single board you are fixing. XBOX REFLOW CHART

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