Vpower Reliability Group Vpower Reliability Group
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Transcript of Vpower Reliability Group Vpower Reliability Group
© Vpower Reliability Group
Vpower Reliability Group
Huynh Hoai Nhat | Business Development Manager
Industrial Segment | A Vpower Group Company
HP: +84 919 667 169
W: www.vpower.com.vn
© Vpower Reliability Group
About Vpower Reliability Group
Based on: No.8 Nguyen Cuu Van
str., Ward 17,
Binh Thanh Dist., HCMC
Tel: +84 8 22478343 – Fax: +84 8
3514 6752
Email: [email protected]
Website: www.vpower.com.vn
Founded: February, 2008 by a
team who came from GE, ABB,
and Emerson with difference
background, but all of us have
one common goal: "build partner
with customer, find out problem,
and solve it"
© Vpower Reliability Group
About Vpower Reliability Group
Contribution Values:
Provide solutions, services, training, and products relating
to Predictive Maintenance (PdM) / Condition Based
Maintenance (CBM) to improve reliability and safety
Strategic Customers:
Steel & Cement
Oils & Gas
Power Utilities
Power Plants
Petrochemical
Etc.
© Vpower Reliability Group
Vpower Reliability Group Divisions
PDMV SOLUTIONS
Rotating Machine Condition Assessment
Motor Health Solution (MHS) Service
Online Condition Monitoring Solution
Ultrasound Inspection solution
Laser Alignment System
Onsite Balancing Service
VPOWER SOLUTIONS
Power System Condition Assessment
Partial Discharge for MV Switchgears
Corona Inspection for 110KV Switch Yard
Power Quality Inspection and Solution
Infrared thermography Inspection
IR window Solution
DGA for oils transformers
VPOWER TRAINING & CONSULTANT
Asset Management, RCM, PdM Consulting and training
Asset Management, RCM, PdM Consulting
Vibration Analysis Training
Infrared thermography Training
Ultrasound Inspection Training
Motor Testing Training
PD inspection for MV Switchgear Training
© Vpower Reliability Group
Types of Maintenance Programs
Reactive Maintenance:
Run to Failure Approach
Preventive Maintenance/ Time Based Maintenance
Maintenance repairs performed on a regular schedule to
minimize component degradation and extend the life of
equipment
Predictive Maintenance (PdM)/ Condition Monitoring (CM):
Tracking key indicators over time to predict when equipment
needs repair.
Reliability Centered Maintenance (RCM):
Corporate level maintenance strategy that is implemented to
optimize the maintenance program of a company or facility.
Improving the reliability with maintenance cost will be
optimized.
© Vpower Reliability Group
CRM element applications
Reliability Centered Maintenance Hierarchy
Reactive Applications Preventive Applications Predictive Applications
Small parts and equipment Equipment subject to wear Equipment with random failure patterns
Non-critical equipment Consumable equipment Critical equipment
Equipment unlikely to fail Equipment with known failure patterns Equipment not subject to wear
Reactive<10%
Preventive25%-35%
Predictive45% - 55%
RCM
Reactive
Preventive
Predictive
© Vpower Reliability Group
Real Data for Failure Patterns
Source: John Moubray, Nolan & Heap
PdM/CBM Approaching
© Vpower Reliability Group
Real Data for Failure Patterns
Source from NASA RCM Guide
PdM/CBM Approaching
© Vpower Reliability Group
UK Fault Statistics Vacuum MV Switchgear
PdM/CBM Approaching
Motor’s Failure Modes MV Switchgear’s Failure Modes
© Vpower Reliability Group
PdM/CBM Approaching
Vibration
Analysis
Ultrasound
Detection
Oil Analysis
(DGA)
Alignment
Checking
© Vpower Reliability Group
What’s PdM/CBM
The goal of PdM/CBM :
is to detect specific failure modes as early as possible so that repairs can be
planed, schedules, and corrected early on failure cure
© Vpower Reliability Group
PdM/CBM Advantages
Advantages:• Can be the most efficient maintenance
program.
• Lower costs by eliminating unnecessary
maintenance or overhauls.
• Minimize frequency of overhauls.
• Reduced probability of sudden equipment
failures.
• Able to focus maintenance activities on
critical components.
• Increased component reliability.
• Incorporates root cause analysis.
© Vpower Reliability Group
Laser Alignment System Service & Products
Laser shaft alignment Bore alignment Quality shim
Roll alignment Bell alignment Geometric alignment
Prufftechnik GmbH – Germany is leading and founder in manufacture of Laser
Alignment technology
Vpower Group is representative in Viet Nam
© Vpower Reliability Group
Laser Alignment System Service & Products
Vpower Group is representative of Pruftechnik in Viet Nam
© Vpower Reliability Group
Motor Signature Analysis Products
Vpower Group is representative of PDMA Cop., -USA leader in electric
motor testing - in Viet Nam
© Vpower Reliability Group
•Steam Traps
•Compressed Air Leaks
•Condenser Leaks
•Condition Monitoring
•Acoustic Lubrication
Ultrasound Inspection Service & Products
© Vpower Reliability Group
Rotating Machine Health Solutions Service
Rotating Machine Condition Assessment
We provide total PdM Service Packages for critical driving motor as well as
driving rotating components (pump, fan, compressors, etc.) with multi-
technologies lets you double-check, confirm and non_missing “fault findings”
between technologies
© Vpower Reliability Group
Infrared Thermography Inspection Services
Inspect hot spots or
abnormal heat in
electrical systems
to repair before
they lead to failure
Hot Spot
(160oC)
Ref Temp.
(53.6oC)
© Vpower Reliability Group
Partial Discharge (PD) in Switchgear & OHLService & Products
85% of disruptive substation
failures are PD related
© Vpower Reliability Group
Oil Test and Dissolved Gas Analysis (DGA) Service
Analyzing the amount and ratios of different dissolved gases in the oil over
time giving us evident what is happening in transformer (electrical discharge,
arcing and thermal activity)
© Vpower Reliability Group
First Trip Test and Profile Analysis Service & Products
Provide a unique insight into the true
condition of circuit breakers at all voltage.
Capturing the vital “First Trip? Shows how
the breaker would perform in a real – life
fault situation