REPLACEMENT PARTS CATALOG NO. 302

REPLACEMENT PARTS CATALOG

NO. 302 DIESEL ENGINES MODEL 645

SEE P.L. B01 FOR ENGINE MODEL DESIGNATIONS

MARINE PROPULSION and GENERATION

MARINE DRILL RIG

STATIONARY GENERATION

HOUSED GENERATION

DRILL RIG

2nd Edition

May, 1985

iazo,¢~o~

Litho in U.S.A.

6600 River Road P.O. Box 430

Hodgkins, Illinois 6 0 5 2 5 U.S.A

E L E C T I O - M O T I V E D I V I S I O N G E N E | A L M O T O R S C O t P O l t A T I O N

F O R E W O R D

Replacement Parts Catalog 302 provides parts ordering information for Series 645 Diesel Engines powering General Motors Marine Propulsion and Generation, Marine Drill Rig, Stationary Generation, Housed and Skid Mounted Generation and Drill Rig Models.

The catalog is divided into four major sections - Alphabetical Index, Table of Contents, Parts Lists, and Numerical Index. The proper use of these sections in the correct sequence permits easy identification of the correct replacement part and its ordering reference.

ALPHABETICAL INDEX

This section is an alphabetical listing of the noun descriptions used to identify replacement parts. Each description is referenced to the parts list number in which it appears. For example:

BEARING .. Carrier insert A07 BEARING .. Connecting rod A07 BEARING .. Main - Crankshaft B18

The applicable parts list for a Connecting Rod Bearing is A07. This parts list number can now be referenced in the table of contents.

TABLE OF CONTENTS

The table of contents is a listing of the parts lists in numerical sequence. Under the general headings of each parts list are detailed subject descriptions, the page on which they appear, and the applicable engine models. For example:

Parts List Page Engine

Number Subject Number Application

B26 Camshaft Drive Gear Train Idler Gear Stubshaft Arrangement Camshaft Drive Gear Train

1 2-3

8,12,16-645E1

The idler gear stubshaft in Parts List B26 is on Page 1 for 8,12, and 16-645E1 engines. Catalog 302 has five specific tables of contents which correspond to different end product applications. These

tables of contents and the pages on which they appear are as follows:

Marine Propulsion and Generation Marine Drill Rig Stationary Generation Units Housed Generation and Skid Mounted Units Drill Rig

Pages 1-13 Pages 15-20 Pages 21 - 34 Pages 35-39 Pages 4 1 - 4 5

In addition, there is a cross reference list at the beginning of each table of contents (except Marine) relating engine to end product model. The alpha prefix in the parts list number indicates the revision level; "A" being a new parts list, "B," the first revision, "C," the second revision, etc.

PARTS LISTS

Parts lists contain the ordering references for serviceable replacement components of the engine assembly. The method of listing items within a parts list is called the "Indented System." Components of any assembly will have descriptions indented to the right and appear directly beneath the assembly. For example:

Ref. Part Qty. No. Number Req. Description

1 9515339 1 2 9515336 1 3 8407341 2 4 8261101 I 5 8448310 1

GEAR ASSEMBLY .. Spring drive GEAR ASSEMBLY .. Upper idler - 58 teeth

BEARING .. Hub BEARING .. Gear

GEAR .. Turbo drive - 70 teeth

The bearings (Ref. Nos. 3 and 4) are components of the idler gear assembly (Ref. No. 2), which is a component of the gear assembly (Ref. No. I), if the idler gear assembly was ordered, the bearings would be included. This does not mean that all items of an assembly are cataloged. Items which are not considered serviceable are not listed.

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Items not identified by a part number in the parts list may be ordered by specifying the following information on the purchase order - catalog number, parts list number, page number, reference number, complete description of the part and the assembly part number of which this item is a component. For example:


1 9542965 I MOTOR ASM.. . Air start - Low pressure 2 I HOUSING .. Motor - 2-1/2 in. threaded exhaust

Order Quantity 1, Motor Housing, Catalog 302, Parts List B25, Page 22, Reference Number 2, applied to 9542965 Motor Assembly.

Illustrations in the catalog are assigned plate numbers. These plate numbers use the parts list number as a base and then are prefixed with a revision letter and suffixed with a serial number. For example, Plate A26-1 is a new unrevised illustration and is the first plate appearing in Parts List 26. The plate prefix and the parts list prefix may not always match since it is possible to revise one without revising the other.

These illustrations are intended to be used as a visual guide for locating a replacement part. They may not always be an exact representation of your particular equipment.

PARTS LIST HEADINGS

Reference Number - Indicates part number location in the text and corresponds to the part identification in the illustration.

Part Number - Indicates number to be used for ordering purposes.

Quantity Required - Lists total quantity required in that particular application. A dash (-) in this column indicates that the part is not a component of that particular application or assembly, or that optional quantities appear in the description column. "As Required" or its abbreviation in this column indicates the quantity will vary for each application.

Description - Gives a detailed description of the part. Also used for application information, part number change references, part numbers with optional quantities, or part numbers for oversize and undersize replacements. For example:


)

1 8069014 1 ) GEAR .. Crankshaft - 79 teeth - Except 20 cylinder engines I 8360843 1 I 1 GEAR .. Cranksahft - 79 teeth - 20 cylinder engines 2 8483087 SLINGER .. Oil 3 . . . . . . SHIM .. Oil slinger 8035526 ...010 thick

8035527 . . .020 thick 8035528 ...030 thick

In the above example, only components with a quantity listed in the second column would be applicable to 20 cylinder engines. The oil slinger shims (Ref. No. 3) should be ordered in quantity and size as required. Reference numbers 2 and 3 are applicable to all engines.

P A R T LIST SYMBOLS

Asterisk (*) - Precedes the reference number when the part or its location is not shown in the illustration.

Option (#) - Precedes the reference number when two or more different types of a component have been used in that application. This may be due to design changes, different suppliers, or a part that is applied by customer specification. For example:

Ref. Part Qty. No. Number Req.

010 8534979 2 #10 8435460 2

¢ 11 8477713 1 ¢ I 1 8443779 1

Description

CORE ASSEMBLY .. Aftercooler (Harrison) CORE ASSEMBLY .. Aftercooler (Young)

TUBE .. Oil suction - Standard capacity oil pan TUBE .. Oil suction - Increased capacity oil pan

The option symbol for Ref. No. 10 indicates that either part number may be ordered, since the only difference is the supplier. The option symbol is used for Ref. No. I l because the customer will have to choose which tube to order based on the type of oil pan on his engine assembly.

2

E L E C T | 0 - M 0 T I V E D I V I S I O N O E N E It A L M 0 T 0 e S C O I P O It A T I O N

Note ( / ) - Precedes the reference number when additional information regarding the part is located within the parts list in the form of an italicized note. For example:


2 9534859 I ~3 8407341 2 ~4 8261101 1

G E A R ASSEMBLY .. Upper idler BEARING .. Hub BEARING .. Gear

t Replacement bearings must be precision bored after assembly.

Plus (+) - Precedes the reference number when a part listing is not in its primary location, but shown for clarity or reference. For example:


+15 9323945 1 D A M P E R .. Gear - See Parts List No. B20

The plus symbol in this example was used to show that the gear damper is shown in Parts List B22 for clarity. However, its primary location is in Parts List B20.

N U M E R I C A L I N D E X

Located in the back of the catalog is the numerical index. This is a listing of every part number in the catalog and is sequenced by part number, parts list, page, and reference number. This index is used to find the description, application, or quantity required for a part when only the part number is known.

3

E L E C T It O . M O T I V E D I V I S I O N G E N E R A L M O T O e S C O | P O R A T I O N

A L P H A B E T I C A L I N D E X

C A T A L O G NO. 302

For quick reference and convenience, the following alphabetical index denotes the Parts Lists applicable to the most commonly referred to items by description. Additional information, application and further definition of the Parts List can be found in the Table of Contents immediately following this index.

P.L. D e s c r i p t i o n No .

A

A C C E S S O R Y D R I V E C O U P L I N G B24 A C C E S S O R Y D R I V E G E A R B22 A C C E S S O R Y D R I V E H O U S I N G B58 A D A P T E R .. A i r I n t a k e S i lencer B78 A D A P T E R A S M . . . E x h a u s t S t a c k B82 A D A P T E R .. Fue l Oil F i l t e r -

S p i n O n B50 A D A P T E R .. R a w W a t e r P u m p B44 A D A P T E R .. S p a c e r - E x h a u s t

D u c t A D J U S T I N G L I N K .. I n j e c t o r A F T E R C O O L E R A S M . . . T u r b o c h a r g e r A I R D U C T .. T u r b o c h a r g e r In l e t

A I R F I L T E R .. Oil B a t h A I R F I L T E R .. P a p e r A n d F ibe rg l a s s A I R I N T A K E A D A P T E R A I R I N T A K E S I L E N C E R A N C H O R S H A C K L E B A S E .. E n g i n e A R M .. R o c k e r - E x h a u s t Va lve A R M .. R o c k e r - I n j e c t o r A U X I L I A R Y G E N E R A T O R D R I V E

B

B A L A N C E R .. H a r m o n i c B E A R I N G .. C a m s h a f t B E A R I N G .. C a r r i e r In se r t B E A R I N G .. C o n n e c t i n g R o d B E A R I N G .. M a i n - C r a n k s h a f t B L I N D C O V E R .. Accesso ry D r i v e B L O C K A S M . . . Bea r ing - C a m s h a f t B L O W E R .. E n g i n e - R o o t s B O O S T E R P U M P .. G o v e r n o r B O X .. J u n c t i o n - Eng ine S h u t d o w n B O X A S M . . . Ou t l e t - T h e r m o c o u p l e B R A C K E T .. C a m s h a f t B e a r i n g B R A C K E T .. M a n i f o l d - P i s t o n

C o o l i n g B R A C K E T .. Togg le Leve r - O v e r s p e e d

T r i p B R A C K E T .. T r i p Pawl - O v e r s p e e d T r i p B R I D G E .. E x h a u s t Valve B R U S H .. S t a r t e r M o t o r B U S H I N G .. B lower Dr ive B U S H I N G .. F l o a t i n g - S t u b s h a f t B U S H I N G .. Id le r Gea r B U S H I N G .. R o c k e r A r m

B82 A 1 5 B74 B78 B80 B81 B80 B81 B78 B78 B01 A13 A 1 3 B62

B20 B30 A 0 7 A 0 7 BIB B24 B30 B85 B33 B33 B72 B30

B01

B32 B32 A I 3 B25 B26 B26 B26 A13


C

C A M S H A F T B E A R I N G B R A C K E T S B30 C A M S H A F T D R I V E G E A R T R A I N B26 C A M S H A F T .. E n g i n e B28 C A M S H A F T D R I V E H O U S I N G

A N D C O V E R B60 C A M S H A F T .. P a w l - Ove r speed

T r ip B32 C A P S .. M a i n Bea r ings B18 C A R R I E R .. P i s t o n - Eng ine A07 C H A M B E R .. E x h a u s t - E n g i n e B72 C O L L A R .. T r u s t - C r a n k s h a f t B18 C O N N E C T I N G R O D .. E n g i n e A07 C O N T R O L L I N K A G E .. I n j e c t o r A 1 5 C O N V E R S I O N .. F i l t e r - Fue l Oil. B50 C O O L I N G S Y S T E M .. E n g i n e B44 C O R E .. A f t e r c o o l e r - T u r b o c h a r g e r B74 C O U N T E R W E I G H T .. C a m s h a f t B28 C O U P L I N G .. Accesso ry Dr ive B24 C O U P L I N G .. C r a n k s h a f t B24 C O V E R .. C a m s h a f t Dr ive H o u s i n g B60 C O V E R .. B l ind - Accessory Dr ive B24 C O V E R .. C y l i n d e r H e a d B54 C O V E R .. H a n d h o l e B04 C O V E R .. L u b e Oil Rel ief Valve B58 C O V E R .. O v e r s p e e d T r ip H o u s i n g B32 C R A B .. C y l i n d e r H e a d B10 C R A B .. F u e l I n j e c t o r B06 C R A N K C A S E P R E S S U R E D E T E C T O R B59 C R A N K C A S E & O I L P A N A S M . . .

Eng ine BO1 C R A N K C A S E T O O I L P A N

G A S K E T B01 C R A N K C A S E T O O I L P A N

S E A L B01 C R A N K S H A F T .. Eng ine B18 C Y L I N D E R H E A D A S M . B06 C Y L I N D E R H E A D C R A B S B10 C Y L I N D E R L I N E R B06 C Y L I N D E R T E S T V A L V E B04

D

D A M P E R .. G e a r D E F L E C T O R - W a t e r In le t D E T E C T O R .. L o w W a t e r D E T E C T O R .. P r e s su re - C r a n k c a s e D I P S T I C K .. G a u g e - L u b e Oil

Level DISC .. Engine Coupling DRIVE .. Auxiliary Generator DRIVE .. Governor D R I V E .. S t a r t e r M o t o r D U C T .. A i r - I n t a k e S i lencer D U C T .. A i r I n t a k e Fi l te r

B20 B06 B59 B59

B01 B24 B62 B70 B25 B78 BS0 BS1

1 A l p h a - l n d e x



C a t a l o g No. 302


E

E D U C T O R T U B E .. L u b e Oil B42 E J E C T O R .. Lube Oi l B42 E L B O W .. W a t e r O u t l e t B06 E L E C T R I C E N G I N E S H U T D O W N B33 E L E M E N T .. Ai r F i l t e r - F ibe rg la s s Bag B81 E L E M E N T .. A i r F i l t e r - P a p e r B81 E L E M E N T .. Ai r F i l t e r - I m p i n g e m e n t BS0 E N G I N E M O U N T I N G H A R D W A R E B01 E N G I N E .. 645 Diesel B01 E X H A U S T C H A M B E R .. E n g i n e B72 E X H A U S T S T A C K A D A P T E R A S M . B82 E X H A U S T V A L V E .. E n g i n e B06 E X H A U S T V A L V E B R I D G E A I 3

F

F I L T E R .. A i r I n t a k e - F i b e r g l a s s E l e m e n t

F I L T E R .. A i r I n t a k e - I m p i n g e m e n t BS1

F U E L I N J E C T O R F U E L O I L P I P I N G .. E n g i n e F U E L P U M P

Type B80 F I L T E R .. A i r I n t a k e - Oi l B a t h BS0 F I L T E R .. A i r I n t a k e - P a p e r E l e m e n t B81 F I L T E R .. Fue l B50 F I L T E R .. L u b e Oil - T u r b o c h a r g e r B34 F I L T E R .. S o a k Back B34 F L A N G E .. W a t e r P u m p B44 F L Y W H E E L .. E n g i n e B24 F R A M E .. S u p p o r t - C y l i n d e r H e a d

C o v e r B54 F U E L F I L T E R 1348

B50 A l l B48 B40

G

G A S K E T .. Cy l inde r H e a d G A S K E T K I T .. I n d e x G A S K E T .. C r a n k c a s e T o

Oil P a n G A U G E .. Dips t ick - L u b e Oil

Level G E A R .. Accesso ry D r i v e G E A R .. B l o w e r D r i v e G E A R .. C a m s h a f t D r i v e G E A R .. C r a n k s h a f t G E A R D A M P E R G E A R .. G o v e r n o r D r i v e G E A R .. L o w e r Id ler G E A R .. R i n g - S t a r t e r M o t o r

1306 B99

B01

1301 B22 B26 B26 B26 B20 B70 B26 B24

P.L. D e s c r i p t i o n No.

G ( C o n t i n u e d )

G E A R T R A I N .. C a m s h a f t Dr ive B26 G E A R .. T u r b o c h a r g e r D r i v e B26 G E A R .. U p p e r Id ler B26 G E N E R A T O R .. F r e q u e n c y B33 G E N E R A T O R .. T a c h o m e t e r B70 G O V E R N O R B O O S T E R P U M P B33 G O V E R N O R D R I V E A N D D R I V E G E A R B70 G O V E R N O R .. M o d e l E G B B67 G O V E R N O R .. M o d e l L S G - 1 0 B64 G O V E R N O R .. M o d e l P G B66 G O V E R N O R .. M o d e l U G - 8 B65

H

H A N D H O L E C O V E R B04 H A R M O N I C B A L A N C E R B20 H E A D .. Cy l inde r B06 H E A D E R .. W a t e r In le t B44 H O U S I N G .. Acces so ry D r i v e B58 H O U S I N G .. C a m s h a f t D r i v e B60 H O U S I N G .. G o v e r n o r D r i v e B70 H O U S I N G .. O v e r s p e e d T r i p L inkage B32

I D L E R G E A R A N D S T U B S H A F T B26 I M P I N G E M E N T A I R F I L T E R B80 I N D I C A T O R .. A i r I n t a k e Pressure B78 I N D I C A T O R .. E n g i n e T i m i n g B25 I N D I C A T O R .. R e s t r i c t i o n - Ai r F i l te r B81 I N J E C T O R C O N T R O L L I N K A G E A 15 I N J E C T O R .. Fue l A l l I N S E R T .. L o w e r L ine r B01 I N S U L A T I O N .. E x h a u s t C h a m b e r B72

J

J A C K .. Eng ine T u r n i n g J O I N T .. E x p a n s i o n - E x h a u s t

M A N I F O L D J O I N T .. Slip - I n j ec to r C o n t r o l

KIT .. Cylinder Head

KIT .. Cylinder Liner

K

K I T .. E n g i n e D e t e c t o r K I T S .. Gaske t - E n g i n e K I T .. I n j ec to r R e p a i r K I T .. M a i n Bea r ing She l l K I T .. Sea l - W a t e r P u m p

B24

B72 A l 5

B06 B99 B06 B99 B59 B99 B52 B I 8 B46

Alpha-lndex 2 REVISED JULY, 1989

E L E C T R O - M O T I V E D I V I S I O N O E N E | A t M O T O r S C O l P O t A T I O N


C a t a l o g No. 302

P.L. D e s c r i p t i o n No.

L

L A T C H .. C y l i n d e r H e a d C o v e r B54 L A Y S H A F T .. In j ec to r H a n d C o n t r o l A15 L E V E R .. Togg le - C a m s h a f t

O v e r s p e e d Tr ip B32 L I M I T S W I T C H .. O v e r s p e e d

T r i p B32 L I N E R .. C y l i n d e r B06 L I N K A G E .. In j ec to r C o n t r o l A I 5 L I N K A G E .. Overspeed T r i p B32 L O W E R L I N E R I N S E R T B01 L U B E O I L L E V E L G A U G E ..

D i p s t i c k B01 L U B E O I L L E V E L S W I T C H B01 L U B E O I L S Y S T E M B34

M

M A I N B E A R I N G C A P S BI8 M A I N B E A R I N G ,. C r a n k s h a f t B18 M A N I F O L D .. Coo l i ng W a t e r 1344 M A N I F O L D .. Fuel Oil IM8 M A N I F O L D .. Lub¢ Oil B34 M A N I F O L D .. P i s ton C o o l i n g

T u b e B01 M A N I F O L D .. W a t e r B44 M O T O R .. Speed S e t t i n g -

E G B G o v e r n o r B67 M O T O R .. S t a r t e r - E n g i n e B25 M O T O R .. S y n c h o n i z i n g - U G 8 G o v e r n o r B65

O

O I L B A T H A I R F I L T E R O I L L I N E .. Blower S u p p l y O I L L I N E .. R o c k e r A r m

O I L P A N A S M . . . E n g i n e O V E R S P E E D T R I P A S M . O V E R S P E E D T R I P H O U S I N G O V E R S P E E D T R I P L I N K A G E

P

P A C K .. P o w e r P A N .. Oi l - Eng ine P A W L .. O v e r s p e e d - C a m s h a f t P I N .. P i s t o n - Eng ine P I P I N G .. C o o l i n g W a t e r P I P I N G .. L u b e Oil P I S T O N C O O L I N G M A N I F O L D

B R A C K E T P I S T O N C O O L I N G T U B E P I S T O N C O O L I N G T U B E ..

M A N I F O L D P I S T O N .. E n g i n e P I S T O N R I N G P L A T E .. N a m e - I n j ec to r T i m i n g P O W E R P A C K

B80 B34 AI3 B34 B01 B28 B32 B32

A09 B01 B32 A07 B44 B34

1301 B34

B01 B08 BOB 1301 A09

D e s c r i p t i o n

P ( C o n t i n u e d )

P R E S S U R E D E T E C T O R .. C r a n k c a s e P U M P .. F r e s h A n d R a w W a t e r P U M P .. Fue l Oi l P U M P .. G o v e r n o r B o o s t e r P U M P .. Lube Oil P r e s su re P U M P .. S c a v e n g i n g - L u b e Oil

Q

Q U A D R A N T .. H a n d C o n t r o l - I n j ec to r

R

R A M P .. E n g i n e R I N G G E A R .. S t a r t e r M o t o r R I N G .. P i s t o n R O C K E R A R M .. E x h a u s t Va lve R O C K E R A R M .. I n j e c t o r R O D .. C o n n e c t i n g - E n g i n e R O O T S B L O W E R R O T O R S E T .. R o o t s B l o w e r

S

S C A V E N G I N G P U M P .. L u b e Oil S C R E E N A D A P T E R .. A i r

I n t a k e F i l t e r S C R E E N A S M . . . A d a p t e r - E x h a u s t

M a n i f o l d S E A L .. C r a n k c a s e To

Oil P a n S E G M E N T .. C a m s h a f t S E P A R A T O R .. Lube Oil S H A F T .. I n j e c t o r C o n t r o l S H A F T .. R o c k e r A r m S H I E L D .. H e a t - E x h a u s t C h a m b e r S H U T D O W N .. E n g i n e - Elec t r ic

Ope ra t ed S I L E N C E R .. A i r I n t a k e S L E E V E .. W a t e r M a n i f o l d S L I N G E R .. Oi l - C r a n k s h a f t S O A K B A C K F I L T E R S O L E N O I D .. E n g i n e S h u t d o w n S T A R T E R M O T O R .. E n g i n e S T R A I N E R .. L u b e Oil S T R A P .. S a d d l e - W a t e r M a n i f o l d S T U B S H A F T .. G o v e r n o r D r i v e G e a r S T U B S H A F T .. Id ler G e a r STUBSHAFT .. Tapered - Drive Gear S U P P O R T .. E n g i n e B l o w e r S U P P O R T .. L u b e Oil S e p a r a t o r S W I T C H .. L i m i t - O v e r s p e e d T r i p S W I T C H .. L u b e Oil Leve l S W I T C H .. S o l e n o i d - S t a r t e r M o t o r S W I T C H .. V a c u u m - A i r F i l t e r

P.L. No.

B59 1346 B40 B33 B38 B40

A I 5

B03 B24 B08 A 1 3 A 1 3 A 0 7 B85 B85

B40

B78

B72

B01 B28 B42 AI5 AI3 B72

B33 B78 B01 B26 B34 B33 B25 B36 B44 BT0 B26 B22 B85 B42 B32 B01 B25 BS1

3 A l p h a - I n d e x

E L E C T R O - M O T I V E D I V I S I O N G E N E | A L M O T O R S C O I P O E A T I O N


Catalog No. 302

P.L. Description No.

T

T A C H O M E T E R G E N E R A T O R T H E R M O C O U P L E .. Exhaust

Chamber T H E R M O C O U P L E .. Turbocharger T R A N S D U C E R A S M . . . LSG

Governor T R I P A S M . . . Cylinder Head T R I P .. Overspeed T H R U S T W A S H E R .. Piston Carrier T U B E .. Piston Cooling -

Manifold T U B E .. Water Inlet - Manifold T U R B O C H A R G E R A S M . . . Engine T U R B O C H A R G E R D R I V E G E A R T U R B O C H A R G E R LUBE OIL F I L T E R

B70

B72 B74

B64 B32 B28 A07

B01 B44 B74 B26 B34

Description

V

VALVE .. Cylinder Test VALVE .. Exhaust VALVE .. Low Water Safety Shutdown VALVE .. Lube Oil Relief VALVE .. Variflow - Cycoil

Air Filter VALVE .. Cu t -Of f - Low Water

W

W A S H E R .. Thrust - Piston Carrier W A T E R M A N I F O L D W A T E R M A N I F O L D S L E E V E W A T E R P U M P S W E L L .. Thermometer - Cooling Water

P.L. No.

B04 B06 B59 B34

BS0 B59

B07 B44 1301 ]346 1344

Alpha-lndex 4


TABLE OF CONTENTS

Marine Propulsion and Generation

This Table of Contents references Engine Designations. See Part List DOl for Model Designations.

For 645FTB Engines, see Special Table of Contents on .

Engine Designation

Normally Aspirated

8-645E2,E6 12-645E2,E6 16-645E2,E6

Turbocharged

8-645E5,E7,E7B,E7C 12-645E5,E7,E7B,E7C 16-645E5,E7,E7B,E7C 20-645E5,E7,E7B,ETC

Parts I List [

Number [

B01 I

B04

A05

B06

A07

B08

A09

B10

All

Subject

Engine, Crankcase and Oil Pan Assembly Reference Chart Crankcase and Oil Pan Assembly Lube Oil Level Switch

Handhole Cover and Cylinder Test Valve Safety Handhole Cover Assembly Handhole Cover Assembly Cylinder Test Valve

Power Assemblies and Associated Components Locating Reference

Cylinder Head and Liner (Replaces P. L. A06-S)

Connecting Rod Bearing, Carrier and Piston Pin

(Replaces P. L. AI6 & A16-S) Connecting Rod Bearing,

Carrier and Piston Pin Connecting Rod Bearing,

Career and Piston Pin

Pistons and Rings (Replaces P. L. AI4 & AI4-S)

Piston Assembly Reference Chart Piston and Rings

Power Pack Assemblies (Replaces P. L. A06 & A07-S)

Page Number

I-6 9-12,14

15

1-2 2-3 6

I 1-2

Engine Application

8,12,16-645E2,E5,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

1 } 8,12,16-645E2,E5,E6,E7 & 20-645E5,E7

2 } 8,12,16,20-645E7B,E7C

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

1 2-15

Complete Power Packs Mini and Partial Power Packs

CyLinder Head Crabs (Replaces P.L. A10-S)

Cylinder Head Crabs

Cylinder Head Crabs

Fuel Injector (Replaces P.L. A52 & A52-S)

Fuel Injector Reference Chart Fuel Injector Assembfies Repair Kits

1-2 3

8,12,16-645E2,E5,E6,E7,E7B & 20-645E5,E7,E7B

8,12,16,20-645E7C

,} 2-3 8,12,16-645E2,F.5,F.6,E7,E7B,E7C 4 & 20-645E5,E7,E7B,E7C

MARINE P G R E 0 N P E U & R L A S T I i 0 0 N N

1 T. of C.

E L E C T l l O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

Parts List

Number

A12

A13

A14

A15

AI6

B18

B20

B22

TABLE OF CONTENTS Marine Propulsion and Generation

Page Engine Subject Number Application

Injector Control Linkage (Replaced By P.L. AI5)

Exhaust Valve Bridge, Rocker Arms and Oil Lines

(Formerly in P.L. A08 & A08-S)

Piston Assembly, Pistons, Ring Sets and Rings

(Replaced By P.L. B08)

Injector Control Linkage (Replaces P.L. A12)

Control Shaft, Support Bracket and Bearings

Two-Piece Control Shaft Kits

Spring-Loaded Adjusting Link Standard Type Adjusting Link EGB Governor Lever and Control Rod

With Layshaft Hand Control Lever On Left Bank

Previous PGA Governor Lever and Control Rod Applied With Quadrant Layshaft Hand Control Lever On Right Bank

Previous PGA Governor Lever and Control Rod Applied With Single Layshaft Hand Control Lever on Right Bank

Current PG,PGA, PGR Governor Lever and Control Rod Applied With Single Layshaft Hand Control Lever on Left Bank

Current PGA Governor Lever and Control Rod Applied With Two Layshaft Hand Control Levers

UG8 Governor Lever and Control Rod with Layshaft Hand Control Lever on Left Bank

UG8 Governor Lever and Control Rod With Layshaft Hand Control Lever on Right Bank

Quadrant Layshaft Hand Control Lever Throttle Position Indicator Application

Connecting Rod, Bearings, Carrier and Piston Pin (Replaced By P.L. A07)

Crankshaft, Main Bearings and Main Bearing Caps Crankshaft and Main Bearings Main Bearing Caps

Harmonic Balancer and Gear Damper Assemblies

(Replaces P .L A20-S)

Accessory Drive Gear Assembly Accessory Drive Gear Assembly

Applied To Crankshaft With Integral Stubshaft

Accessory Drive Gear Assembly Applied To Crankshaft With Bolt On Stubshaft

I-2 8,12,16-645E2,ES,E6,E7, ETB,E7C

& 20-645E5,E7,ETB,E7C

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645ES,E7,E7B,E7C

16-645E2,E5,E6,E7,E7B,E7C & 20-645ES,E7,E7B,E7C

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

I0

II

12

14 15

l:

l

20-645E7B

8,12,16-645E2 & 12,16,20-645E5

}

8,12,16-645E2,E5,E6,E7 & 20-645E5,E7

8-645E2,ES,E6,12-645E2,E5 E7, 16-645E2,E5,E6,E7 & 20-645ES,E7

8,12,16-645E2,E6 & 8,12,16, 20-645E5,E7,E7B,E7C

g-645E6 & 20-645E7

8,12,16-645E2,E6 & 20-645E7

8,12,16-645E2 & 12,16,20-645E5 12-645ES,16-645E2,E5 &

20-645ES,E7

8,12,16-645E2,E5,Er,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

1-2 8,12,16-645E2,E6, &

8,12,16-645ES,E7,E7B,E7C

8-645E7C & 12,16-645Er,E7

T. of C. 2


Parts L~t

Number

B24

B25

B26

B28

B30

B32

I B33



Crankshaft Couplings Engine Coupling Disc and

Flywheel Application Front End Accessory Drive

Front End Accessory Drive For Crankshafts With Bolt On Stubshaft

Blind Cover Application

Starter Motor and Mounting Magnetic Pick-Up Application Dual Air Start Motors - Left Bank

Dual Air Start Motors - Right Bank

Single Air Start Motor Single Air Start Motor Flywheel Indicators

Camshaft Drive Gear Train Idler Gear Stubshaft Arrangement Camshaft Drive Gear Train Camshaft Drive Gear Train Idler Gear Stubshaft Arrangement Upper Idler and Turbo Drive Gear

Camshaft and Camshaft Counterweights (Replaces P.L. A28-S)

Camshaft Assembly Counterweights and Overspeed Trip

Camshaft Beating Brackets Camshaft Bearing Brackets Camshaft Bearing Brackets

Camshaft Overspeed Trip Linkage Overspeed Pawl Camshaft and

Trip Assemblies Trip Linkage Application Overspeed Trip Assembly Overspeed Trip Pawl Bracket Assembly Previously Applied Overspeed Trip

and Reset Levers Overspeed Trip Lever, Reset Lever and

Limit Switch Trip Housing Cover

(Formerly in P.L. A56) Trip Linkage Housing Cover Plates Overspeed Trip Limit Switch and

Reset Lever

Electric Operated Engine Shutdown Electric Operated Engine Shutdown

Solenoid Frequency Generator Mounting Junction Box and Cable Application

Junction Box and Cable Application Junction Box and Cable Aplication

I-3 5-6

1 2,20-21

3,20-21

4-5,20-21 8,14-19

9

1 2-3 4-5 6-7 8-9

1-8 9-13

1 2-3

1 2-3 4 5

9-11

12-13 14-15

16

1 2-3 4

5 6-7

8,12,16-645E2,E5,E6,E7,E7B,E7C, & 20-645E5,E7,E7B,E7C

8,12,16-645E6,E7,E7B,E7C 8,20-645E7,E7B,E7C

8,12,1 6-645E6,E7,8-645E7C

8,12,16-645E2,ES,E6,E7,E7B,ETC & 20-645E5,E7,E7B,E7C

12,16-645FA,16-645E7B & 20-645E5,E7

8,12,16-645E2,ES,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

8-645E2,E6 12,16-645E2,E5 8,12,16-645E2,E5,E6,E7,E7B,E7C

& 20-645E5,E7,E7B,E7C

8,12,16-645E2,E6

8,12,16,20-645E5,E7,E7B,E7C

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

12,16,20-645E2,ES,E6,E7,E7B,E7C 8-645E2,E5,E6,E7,E7B,E7C

8,12,16-645E2,ES,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

8,12,16-645E2 & 8,12,16~0-645E5

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

8-645E2

16-645E7 12-645Er,E7 8,12,16-645E6 &

8,12,16~.0-645 E7,E7B,ETC 20-645E7B 12,16-645E6,g, 12,16-645E7 &

16-645E7B

3 T. of C.

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O I ~ S C O R P O R A T I O N

Parts List

Number

B33

B34

B36

B38

B40

IM2

B44

Subject

Continued Booster Pump Mounting Servo-Booster Pump Application Servo-Booster Pump Assembly


Page Number

9 10 I1

Lube Oil System Lube Oil Manifold Assembly

Soak Back Filter Assembly Soak Back Lube Oil System With

Flanged Connections Soak Back Lube Oil System With

Threaded Connections Turbocharged Lube Oil Filter Piston Cooling, Camshaft Stubshaft,

and Rocker Arm Lube Oil Lines and Turbocharger Filter

Piston Cooling, Camshaft Stubshaft and Rocker Arm Lube Oil Lines

Rear End Lines Mounting and Piping Manifold Relief Valve Lube Oil By-Pass Presure Relief

Valve Assembly "Y" Type Lube Oil Strainer and By-Pass

Valve Arrangement - Left Hand Rotating Engines

Scavenging and Piston Cooling Pump Arrangement With "Y" Type Strainer - Left Hand Rotating Engines

"Y" Type Lube Oil Strainer and By-Pass Valve Arrangement - Right Hand Rotating Engines

Scavenging and Piston Cooling Pump Arrangement With "Y" Type Strainer - Right Hand Rotating Engines

Lube Oil Pumps and "Box" Type Lub¢ Oil Strainer - Left Hand Rotating Engines

Lube Oil Pumps and "Box" Type Lube Oil Strainer - Right Hand Rotating Engines

Lube Oil Strainer

Piston Cooling and Pressure Pump

Lube Oil Scavenging and Fuel Oil Pump

Lube Oil Separator (Replaces P.L. A42-S)

Lube Oil Separator Lube Oil Separator, Ejector and

Eductor Tube Assembly Lube Oil Separator Support Assembly

Cooling System Water Manifold Bracket Application Water Manifold Application

Fresh Water Pump Application Fresh Water Pump Application

23

45

I0 12 3

14 15

16 17 18

19

20-21

22-23

24-25

26-27

28-30

31-33

1-4

1-5 } I-7

I

5!3

Engine Application

8,12,16-645E6 & 12,20-645E7 8,12,16-645E6 &

8,12,16,20-645E7,E7B,E7C

8,12,16-645E2,E6 & 8,12,16,20-645E7,E7B,E7C

8,12,16,20-645E5,E7,E7B,E7C

8,12,16-20-645E7,E7B,E7C

12,16,20-645E5 8,12,16,20-645E5,E7,E7B,E7C

g, 12,16,20-645E5,E7,E7B,E7C

8,12,16-645E2,E6

g,12,16-645E2,E5,E6,E7,ETB,E7C & 20-645E5,E7,E7B,E7C

8,12,16-645E6 & 8,12,16,20-645E7,E7B,E7C

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

8,12,16-645E2,E6

8,12,16,20-645E5,E7,E7B,E7C 8,12,16-645E2,E6

16-645E5,E7,E7B,ETC 8,12,16-645E2,E5,E6,E7,E7B,E7C

& 20-645E5,E7,ETB,E7C 8-645E2,E6 8~45E6

T. of C. 4

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O s' P O It A T I O N

Parts List

Number Subject

1344

B46

B48

B50

A52

B54

A56

B58


I Page

Number Continued

Fresh Water Pump Application Fresh Water Pump Appl. - L.H. Rotation Fresh Water Pump Appl. - R.H. Rotation Engine Mounted Raw Water Pump Appl.

Companion Flanges

Water Inlet, Outlet Drain Piping

Water Drain Piping

Aftercooler Piping

Water Pumps Raw Water Pumps Fresh Water Pumps

Fuel Oil Piping Fuel Oil Manifold and Injector Fuel

Oil Lines Duplex Fuel Oil Filter Piping With

Previous Threaded Type Pump Connections Duplex Fuel Oil Filter Piping With

Flange Pump Connections Duplex Fuel Filter Piping Fuel Filter Manifold to Fuel Pump Fuel Manifold and Valve Assembly

Fuel Oil Filter Duplex Fuel Filter Assembly

Fuel Injector (Replaced By P.L. AI 1)

Cylinder Head Covers and Support Frames Round Top Inside Frame Comer Design

Applied to Engines With Flame Arrestor Safety Handhole Covers

Round Top Inside Frame Comer Design Applied to Engines Without Flame Arrestor Safety Handhold Covers

Previous Design Square Top Inside Frame Comers

Cover Assemblies Applied to Engines With Flame Arrestor Safety Handhold Covers

Cover Assemblies Applied to Engines Without Flame Arrestor Safety Handhold Covers

Previous Design Cover Assembly For Square Inside Comer Frame Assembly

Cover Latches and Support Assembly

Overspeed Trip Housing and Cover (Replaced By P.L. B32)

Accessory Drive Housing Assembly Applied To Engines With Bottom Drain

Overspeed Trip Housings Applied To Engines With Rear Drain

Overspeed Trip Housings

8 9 }

10-11

12

13

14

15

2-3

1

6-9

10-11 12-13 14-15

18

2-3

1-3

4-5

6-7

9

I0 11

Engine Application

12,16-645E2,E6

8,12,16,20-645E5,E7,E7B,E7C 8,12,16-645E2,E6;8,12,16,20-645E5

12,16-645E7,E7B & 20-645E7B 8,12,16-645E2,E6;8,12,16,20-645E5

& 12,16,20-645E7,E7B 8,12,16-645E2,E5,E6,E7,E7B,E7C

& 20-645E5,E7,E7B,E7C 8,12,16,20-645 E7,E7B,E7C &

16-645E6 8,12,16,20-645E7,E7B,E7C

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

8,12,16-645E2,E5 & 20-645E5

12,16-645E6,E7 & 20-645E7

8,12,16-645E2,E5,E6,E7,E7B,E7C 20-645E5,E7,E7B,E7C

8,12,16-645E2 & 12,16-645E5

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

8,12,16-645E2 & 12,16-645E5

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

5 T. of C.


Parts List

Number

B59

B60

B62

B65

B66

B67

A68

B70

B72

B74

B78


Subject

Engine Crankcase Pressure Detector Assembly Crankcase Pressure Detector and Mounting

Crankcase Pressure Detector Application Crankcase Pressure Detector Assembly

Camshaft Drive Housing and Cover 1

Auxiliary Generator Drive Assembly Auxiliary Generator Drive Assembly 1 Auxiliary Generator Drive Assembly 2

Governor Assembly- Model UG-8 Reference List 1 Governor Assemblies 2-14

Governor Assembly - Models PG,PGA,PGR and PG-PH Reference List I-4 Governor Assemblies 5-37

Governor Assembly- Model EGBI3 Reference List 3-4 Governor Assemblies 5-26

Governor Drive Gear and Stubshaft (Replaced By P.L. B70)

Governor Drive and Governor Drive Gear (Replaces P.L. A68 & A70-S)

Governor Drive Gear Application 1 Governor Drive Assemblies 2-3

Exhaust Chamber Assembly (Replaces P.L. A72-S)

Exhaust Chamber and Heat Shield Application For Normally Aspirated Engines

Exhaust Chamber and Heat Shield Application Exhaust Chamber and Heat Shield Application Exhaust Chamber and Heat Shield Application Exhaust Chamber and Heat Shield Application Previously Applied Exhaust Chambers

Having Blanket Type Insulation Thermoeouple Application With Ungrounded

Hot Junction and Rigid Conduit

Thermocouple Application With Ungrounded Hot Junction and Flexible Conduit

Thermoeouple Application With Grounded Hot Junction 18

Turbocharger Application (Replaces P.L A74-S)

Reference Chart I-3 Turbocharger, Aftercooler Air Duct and

Auxiliary Generator Drive 3-8

Engine Air Intake Silencer and Adapters Air Intake Adapter and Mounting I Siamese Air Intake Adapter and Mounting 3 Siamese Air Intake Adapter and Mounting 4 Engine Silencer and Duct Assembly 5-7

Page

Number

9

1-2 5-6

7_?0 11-12

13-15

16

17

Engine Application

8,12,16--645E2,E5,E6,E7 & 20-645E5,E7

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

12,16-645E2,E6 8,12,16,20-645E7,E7B,E7C &

12,16,20-645E5

8-645E2,12-645E2,E5,8,12,16-645E6, E7,E7B,E7C & 20-645E7,E7B,E7C

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

8,12,16-645E2,E6 8-645E5,E7,E7B,E7C 12-645E5,E7,E7B,E7C 16-645E5,E7,E7B,E7C 20-645E5,E7,E7B,E7C

12,16,20-645E5

8,12,16-645E2,E5,E6,E7 & 20-645E5,E7

8,12,16-645E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

8,12,16-645E2 & 12,16,20-645E5

8,12,16,20-645E5,E7,E7B,E7C

$-645E2,E6 12-645E2,E6 & 16-645E6 12,16-645E6 8-645ES,E7B &

12,16,20-645E5,E7,E7B

T. o f C. 6

E L E C T R O - M O T I V E D I V I S I O N O E N E It A L M O T O t S C O II P O II A T I O N

Parts List

Number

B80

B81

B82


Subject

Oil Bath and Impingement Type Engine Air Intake Filters Oil Bath Air Intake Filter, Manifold and Mounting Oil Bath Air Intake Filter and Silencer Assembly Cycoil Oil Bath Air Inlet Filter Assembly Less

Rainshields

Cycoil Oil Bath Air Inlet Filter Assembly with Rainshields

Oil Wetted Impingement Type Air Intake Filter Assembly

Paper and Fiberglass Engine Air Intake Filters Paper Element Engine Air Intake Filter Appl. Paper Element Engine Air Intake Filter Appl.

With Vacuum Switch Fiberglass Element Bag-Type Engine Air Filter

Application With Restriction Indicator Fiberglass Element Bag-Type Engine Air Filter

Application With Vacuum Switch and Restriction Indicator

Fiberglass Element Bag-Type Engine Air Filter Application With Vacuum Switch and Restriction Indicator




Fiberglass Element Bag-Type Engine Air Filter Application With Vacuum Switch

Fiberglass Element Bag-Type Engine Air Falter Application With Vacuum Switch

Fiberglass Element Bag-Type Engine Air Filter Application With Vacuum Switch and Restriction Indicator - Twin Engine Marine Drive


Fiberglass Element Bag-Type Engine Air Filter Application With Vacuum Switch and Louver Assembly

Exhaust Stack Adapter Assembly

Page Number

I0

11-12

14

1

2

5

6

7

8

9

l0

II

12

13

14

L5

-2

En~ne Applic~ion

8,12,16-645E2,E6 12-645E2

12,16-645E2,E5 & 20-645E5

8-645E2,E5,E6;12,16-645 E2,E5,E6,E7,E7B,E7C & 20-645E5,E7,E7B,E7C

12-645E5

8,12,16-645E2,E6

8,12-645E5 & 12,16,20-645E7

8-645E2,E6 & 12,16-645E6

8-645E5,E7,E7B,E7C

8-645E5,E7B;12-645E5,E7,E7B,E7C & 16-645E6

16,20-645E5,E7,E7B

12-645E7B

16-645E7,E7B &20-645E7,E7B,E7C

8-645E6,E7B;12-645E5,E7; 16-645E5, E7,E7B & 20-645E5,E7

16-645E6,E7B,E7C&20-645E7B

16-645E7,E7B & 20-645E7

16,20-645E7B

12,20-645E7

8,12,16,20-645E5,E7,E7B,E7C

7 T. of C.

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O | P O t A T I O N


Parts List

Number

B85

B99

Subject

Roots Blower and Blower Support Air Duct, Blind Cover, Blower and Blower

Support Mounting Application Roots Blower Support Mounting Application Roots Blower Assembly

Engine Gasket Kits Engine Gasket Kit Index Engine Gasket Kits

NUMERICAL INDEX

Page Number

1

Engine Application

8-645E2,E6 12,16-645E2,E6 8,12,16-645E2,E6

1-4 ~ 8,12,16-645E2,ES,E6,E7,E7B,E7C 5-12 5 & 20-645E5,E7,E7B,E7C

T. of C. 8


S P E C I A L T A B L E O F C O N T E N T S

Marine Propulsion and Generation

16 and 20-645F7B Engines

NOTE: This is a specml table o f contents for 16 and 20-645 F7 B marine engines. Because technical and sales data was not available when the revision to Catalog 302 was being prepared, this supplemental table o f contents is furnished to provide the latest parts information for these engines.

Parts List

Number

B01

B04

A05

B06

A07

B08

A09

BI0

Al l

Subject

Engine, Crankcase and Oil Pan Assembly

16 and 20-645F7B Engine Equipped part numbers are listed below. L indicates left-hand rotation. R indicates right-hand rotation. Part numbers for Crankcase and Oil Pan Assemblies will be provided upon request.

Engine Engine C/Case & Model Equipped Oil Pan

L16-645F7B 9557938 ~ 40017897 R16-645F7B 9557939 L20-645F7B 9557930 R20-645F7B 9557931

Crankcase and Oil Pan Assembly

NOTE: Use 9319169 insert in place o f 8268641 and 9318158 elbow in place o]'8344765 elbow (Page 9, Ref. No. 's 15 and 16)

Lube Oil Level Gauge 8335969 .. 16-645F7B engine 8374643 .. 20-645F7B engine

Lube Oil Level Switch 8464151

Handhole Cover and Cylinder Test Valve Safety Handhole Cover Assembly 8499419 Handhole Cover Assembly 9314870 Cylinder Test Valve 8048880


Cylinder Head and Liner NOTE: See Page 3 for Cylinder Head Asm.

applicable to 645 F7B engines Cylinder Liner Assembly

Cast Iron, Laser Hardened Upper Bore 9318833 Chrome Plated Bore 9090233

Cylinder Head Assembly 9556060

Connecting Rod, Bearings, Carrier, and Piston Pin - Use Columns C and D

Pistons and Rings

Power Pack Assemblies

Cylinder Head Crabs

Fuel Injector Fuel Injector 5229320 (Special) Fuel Injector

Page Numbel

Engine Application

9-12,14

12 12 15

2

3

2

13-15

4

2

16,20-645F7B - Application same as 16,20-645 engines, except as noted below:

16,20-645F7B

16-645F7B 16,20-645F7B

REVISED JULY, 1989 9 T. o f C.


SPECIAL TABLE OF CONTENTS Marine Propulsion and Generation

Parts List

Number Subject

AI3

AI5

B18

B20

B22

B24

B25

B26

Exhaust Valve Bridge, Rocker Arms and Oil Lines NOTE: Use Column B for 645F7B engines ARM ASM.. . Rocker - Exhaust valve - 9319505 ARM ASM.. . Rocker - Injector - 9319506

Injector Control Linkage Control Shaft, Support Bracket, and Bearings Spring - Loaded Adjusting Link - Use Columns C.&D Current PGA Governor Lever and Control

Rod Applied with Two Layshaft Hand Control Levers

Crankshaft, Main Bearings and Main Bearing Caps

NOTE: On 16-645F7B engines, use 9558555 A.B.S. Crankshaft in place of 8440023. On 20-645F7B engines, use 8439963 A.B.S. Crankshaft.

Harmonic Balancer and Gear Damper Assemblies Gear Damper Assembly 9323945

Accessory Drive Gear Assembly Accessory Drive Gear Assembly 8365300

Crankshaft Couplings Engine Coupling Disc and Flywheel

Application Standard Engine Coupling Disc - L.H.

Rotating Engines - 8360898 Standard Engine Coupling Disc - R.H.

Rotating Engines - 8464348 Heavy Engine Coupling Disc - L.H.

Rotating Engine - 8383442 Heavy Engine Coupling Disc - R.H.

Rotating Engine - 8383474 Front End Accessory Drive Blind Cover Application

Starter Motor and Mounting Magnetic Pick-up Application - Column C Dual Air Start Motor Mounting

with Heavy Engine Coupling Disc - Column A with Standard Engine Coupling Disc - Column C with Standard Engine Coupling Disc - Column D with Heavy Engine Coupling Disc - Column B

Flywheel Indicators with Heavy Engine Coupling Disc - 8377431 with Standard Engine Coupling Disc - 8354872

Air Starter Motor Assembly

Camshaft Drive Gear Train Camshaft Drive Gear Train - Use Columns F & G

NOTE: Use 8360843 Crankshaft Gear on 16-645 FT B engines instead of 8069014

Idler Gear Stubshaft Arrangement - Use Column C Upper Idler and Turboeharger Drive Gear

R.H. Rotating Engines use 9531160 Gear Asm. L.H. Rotating Engines use 9515331 Gear Asm.

P ~ e Number

1-2

132

I0

3-5

I

2

2

2

8

1

211-21

4-5 6-7

Engine Application

16,20-645F7B

16,20-645F7B - Appfication same as 16,20-645 engines except as noted below:

I I 6,20-645F7B

16,20-645F7B

16-645F7B 20-645F7B 16,20-645FTB

16,20-645F7B

} L16,20-645F7B

I R16,20-645 FTB R16-645F7B

I R,L, 16,21M~45F7B

16,20-645F7B

16,20-645F7B

T. o f C. 10

E L E C T | O - M O T I V E D I V I S I O N G E N E R A t M O T O e S C O l t P O | A T I O N

~arts List amber

B28

B30

B32

B33

B34

B36

B38


Subject l Page

Number

Camshafts and Camshaft Counterweights Camshaft Asm.. . L.H. Rotating

Engines - Use Column B Camshaft Asm.. . R.H. Rotating

Engines - Use Column D Camshaft Asm.. . L.H. Rotating

Engines - Use Column B Camshaft Asm.. . R.H. Rotating

Engine - Use Column C Counterweights and Overspeed Trip

L.H. Rotating Engines - Use Column A R.H. Rotating Engines - Use Column B L.H. Rotating Engines - Use Column A R.H. Rotating Engines - Use Column B

Camshaft Bearing Brackets - Use Columns B and C

Camshaft Overspeed Trip Linkage Overspeed Pawl Camshaft and Trip

Assemblies - Use Columns C and D Trip Linkage Application Overspeed Trip Assembly Overspeed Trip Paw1 Bracket Assembly -

Engines with Manual Trip Lever Overspecd Trip Lever, Reset Lever, and

Limit Switch - Use Column B Trip Housing Cover - 9522706 - Use

Column H Trip Linkage Housing - Use Column C Cover Plates

Electric Operated Engine Shutdown Junction Box and Cable Application

Lube Oil System Lube Oil Manifold Assembly Soak Back Filter Assembly - With

Hanged Connections Soak Back Lube Oil System - With

Hanged Connections - Use Columns C & D Turbocharger Lubc Oil Filter Piston Cooling, Camshaft Stubshaft,

Rocker Arm Lubricating Oil Lines, and Turbochargcr Filter - Use Columns C & D

Manifold Relief Valve Lube Oil By-Pass Pressure Relief Valve

Assembly Lube Oil Pumps and "Box" Type Lube

Oil Strainer - Left-Hand Rotation Engines - Use Column~ C & D

Lube Oil Pump and "Box" Type Lube Oil Strainer - Right-Hand Rotation Engines - Use Columns E & H

Lube Oil Strainer Lube Oil Strainer - Special 8186776 Lubc Oil Strainer - Basic 8269263

Piston Cooling and Pressure Pump 16-645F7B Engines - 9330012 20-645F7B Engines - 9330013

t 5-6

7-8

} 12

1-4

1-5

Engine Application

16-645F7B

20-645F7B

16-645F7B

20--645F7B

16,20-645F7B

11 T. of C.


"Parts List

Number

B42

1344

B46

1348

B50

B54

B58

B59

B60

1366


Su~ect

Lube Oil Scavenging and Fuel Oil Pump Lube Oil Scavenging and Fuel Oil Pump - 8417074 Fuel Oil Pump Assembly - 8410219

Lube Oil Separator Lube Oil Separator, Ejector, and Eductor

Tube Assembly - Use Column C

Cooling System Water Manifold Bracket Application Water Manifold Application - Use Columns F & G Fresh Water Pump Application - L.H. Rotation -

Use Columns C & D Fresh Water Pump Application - R.H. Rotation -

Use Column C Water Inlet, Outlet and Drain Piping - Use Column B Water Drain Piping - Use Column B After Cooler Piping

Water Pumps Fresh Water Pumps

L.H. Rotation Engines, Right Bank - 9530406 L.H. Rotation Engines, Left Bank - 8347607 R.H. Rotation Engines, Right Bank - 8364236 R.H. Rotation Engines, Left Bank - 8364237

Fuel Oil Piping Fuel Oil Manifold and Injector Fuel Oil Lines Duplex Fuel Filter Piping Fuel Filter Manifold to Fuel Pump

Left-Hand Rotation Engines - Use Column D Right-Hand Rotation Engines - Use Column E

Fuel Manifold and Valve Assembly

Fuel Oil Filter Fuel Oil Filter - 8451532

Cylinder Head Cover and Support Frame Round Top Inside Frame Corner Design Applied to

Engines with Frame Arrestor Safety Handhole Covers Use Columns F & G

Cover Assemblies Applied to Engines with Flame Arrestor Safety Handhole Covers

16-645F7B Engine - 9087069 20-645F7B Engine - 9087068


Accessory Drive Housing Assembly L.H. Rotation Engines - 9531366 R.H. Rotation Engines - 9531365

Engine Crankcase Pressure Detector Assembly (Use Items 1 through 4 Only - See Balance of Application in Parts List B33, Page 4)

Camshaft Drive Housing and Cover Use Column C

Governor Assembly Governor .. PGA - 9554500 Governor .. PGA - 9513093 and 9521453

Page Number

I-3 4

2-3

t 2-3

8

9 13 14 15

2-3

1 Ii 2-13 4-15

18

2-3

1-3

8

11

2

7

1

Engine Application

16,20-645F7B

16-645F7B 20-645F7B

T. of C. 12


Parts List

Number

B70

B72

B74


Subject

Governor Drive and Governor Drive Gear Govegnor Drive Gear Application Governor Drive Assembly - 8175893 - Use Column D

Exhaust Chamber Assembly Thermocouple Application with Ungrounded

Hot Junction and Flexible Conduit - Use Columns F&G Exhaust Chamber and Heat Shield Application

Turbocharger Application Turbocharger - 9528223 Turbocharger - 9546633 Turbocharger - 9546635 Turbocharger - 9546528 Turbocharger Application

NOTE: On 16,20-645FTB engines, use: 9541961 Aftercooler in place of 8409891 8435460 Aftercooler Core in place of 8352305 8534979 Aftercooler Core in place of 8534519 9531625 R.B. Aftercooler Duct in place of 8460309 9531624 LB. Aftercooler Duct in place of 9327567

Engine Air Intake Silencers and Adapters Engine Silencer and Duet Assembly

Oil Bath and Impingement Type Engine Air Intake Filter Cycoil Oil Bath Air Inlet Filter Assembly

with Rainshield 8412789 Filter Assembly - Use Column K 8415645 Filter Assembly - Use Column L

Paper and Fiberglass Engine Air Intake Filters Fiberglass Element Bag-Type Engine Air Filter

Application with Vacuum Switch Fiberglass Element Bag-Type Engine Air Filter

Application with Restriction Indicator

Exhaust Stack Adapter Assembly ADAPTER ASM.. . 90 ° fore and aft ADAPTER ASM.. . 0 ° straight up

9549893 8365027


NOTE: Use Gasket Kits Designated for 16 and 20-645E7C Engines Except for Cylinder Head- See Parts List DO6, Page 3, Ref. No. 23

NUMERICAL INDEX

Page Number

17 19-20

3

3-8

11-12

12

16

1-2

Engine Application

16,20-645F7B

L 16-645F7B R 16-645F7B L 20-645F7B R 20-645F7B 16,20-645F7B -

Application same as 16,20-645 engines except as noted below:

16,20-645F7B

16-645F7B 20-645F7B

16-645F7B

20-645F7B

16,20-645F7B

13 T. o f C.

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I C N

T A B L E O F C O N T E N T S

Marine Drill Rig

Model Designation

Normally Aspirated

8-645E8 - MD8E8 12-645E8- MDI2E8 16-645E8 - MDI6E8

Turbocharged

12-645E9 - MD12E9 16-645E9- MDI6E9 20-645E9 - MD20E9

12-645E9B - MD12E9B 16-645E9B - MDI6E9B 20-645E9B - MD20E9B

Parts List Page Engine

Number Subject Number Application

B01

B04

A05

B06

A07

B08

A09

BI0

Al l

AI2

A13

AI4


Handhole Cover and Cylinder Test Valve Safety Handhole Cover Assembly Handhole Cover Assembly Cylinder Test Valve


Cylinder Head and Liner (Replaces P.L. A06-S)


(Replaces P.L. AI6 & AI6-S) Connecting Rod Bearing,

Carrier and Piston Pin

Pistons and Rings (Replaces P.L. AI4 & A14-S)


Power Pack Assemblies (Replaces P.L. A06 & A07-S)


Cylinder Head Crabs (Replaces P.L. A10-S)


Fuel Injector Reference Chart Fuel Injector Assemblies Repair Kits

Injector Comrol Linkage (Replaced By P.L. A15)




(Replaced by P.L. BOg)

8 9-12,14 \

15

I-2 2-3 6

I-2

I-2

8,12,16-645E8 & 12,16,20-645E9,E9B 1

2-12,15

1-2 3

I 2-3 4

1-2

M A R I N E

DRILL

RIG

15 T. of C.

E L E C T It O - M O T I V E D I V I S I O N G E N E It A L M O T O It S C O II P O R A T I O N

Parts List

Number

AI5

AI6

BI8

B20

B22

B24

B25

B26

B28

Subject

TABLE OF CONTENTS Marine Drill Rig

Page Number

Injector Control Linkage (Replaces P.L. AI2)


Two-Piece Control Shaft Kits Spring-Loaded Adjusting Link

Standard Type Adjusting Link

EGB Governor Lever and Control Rod With Layshaft Hand Control Lever On Left Bank

EGB Governor Lever and Control Rod Applied With Two Layshafi Hand Control Levers

Current PG,PGA,PGR Governor Lever and Control Rod Applied With Single Layshaft Hand Control Lever On Left Bank

UG8 Governor I.aver and Control Rod with Layshaft Hand Control Lever on Left Bank

Connecting Rod, Bearings, Carrier and Piston Pin (Replaced By P.L. A07)



(Replaces P.L. A20-S)


Applied to Crankshaft with Integral Stubshaft


Flywheel Application Blind Cover Application

Starter Motor and Mounting Magnetic Pick-Up Application Dual Air Start Motors

Single Air Start Motor Low Pressure Air Start System Flywheel Indicators

Camshaft Drive Gear Train Idler Gear Stubshaft Arrangement Camshaft Drive Gear Train Camshaft Drive Gear Train Idler Gear Stubshaft Arrangement Upper Idler and Turbo Drive Gear



l

2 3

4

Engine Apphcation

8,12,16-645E8 & 12,16,20-645E9,E9B

16-645E8,Eg,E9B; 20-645E9,E9B 12-645E8,E9B; 16-645E8

8,12,16-645E8 & 12,16,20-645E9,E9B

8-645E8,20-645E9,E9B

12,16-645E8,16-645E9,E9B

16.-645E8

II

1-4 5

1-2

I-3 8

1 3,20-21

4-5,20-21 6 9

1 2-3

6-7 8-9

I 1-8

9-13 I

8,12,16-645E8 & 12,16,20-645E9,E9B

12,16-645E8 & 12,16,20-645E9,E9B

8-645E8 12,16-645E8,16-645E9B 8,12,16-645E8 &

12,16,20-645E9,E9B

8,12,16-645E8

12,16,20-645E9,E9B

8,12,16-645E8 & 12,16,20-645E9,E9B

T. o f C. 1 6

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O | p O e A T I O N


Parts List

Number

B30

B32

B33

B34

B36

B38

B40

IM2

Subject

Camshaft Bearing Brackets Camshaft Bearing Brackets Camshaft Bearing Brackets


Trip Assemblies Trip Linkage Application Overspeed Trip Assembly Overspeed Trip Pawl Bracket Assembly Overspeed Trip Lever, Reset Lever

and Limit Switch Trip Housing Cover

(Formerly in P.L. A56) Trip Linkage Housing Cover Plates

Eclectric Operated Engine Shutdown Electric Operated Engine Shutdown

Solenoid Frequency Generator Mounting Servo-Booster Pump Application Servo-Booster Pump Assembly

Lube Oil System Lube Oil Manifold Assembly Soak Back Filter Assembly Soak Back Lube Oil System With

Flanged Connections Soak Back Lube Oil System For

Units with Immersion Heaters Turbocharged Lube Oil Filter Piston Cooling, Camshaft Stubshaft,


Piston Cooling, Camshaft Stubshaft and Rocker Arm Lube Oil Lines

Rear End Lines Mounting and Piping Manifold Relief Valve Lube Oil Pumps and ~Box" Type Lube

Oil Strainer

Lube Oil Strainer

Piston CooLing and Pressure Pump


Lube Oil Separator (Replaces P.L. A 4 2 - S )


Eductor Tube Assembly Lube Oil Separator Support Assembly

Page Num~r

1 2-3

I 2-3 4 5

Engine Application

12,16,20-645ES,E9,E9B 8-645E8

8,12,16-645E8 & 12,16,20-645E9,E9B

8 9-II

12-13 14-15 1 8,12,16-645E8 &

12,16,20-645Eg,E9B

1 2-3 10 I1

I 3

6-7

8-9 13

1

14-15

16 } 17 18

34-37

1.4

1-5

1-7

I

2-3 6

12,16-645E8 & 16-645E9B 12,16-645E8 & 16,20-645E9B

8,12,16-645E8 & 12,16,20-645E9,E9B

12,16,20-645E9,E9B

12,16,20-645Eg,E9B

8,12,16-645E8

8,12,16-645E8 & 12,16,20-645Eg,EgB

8,12,16-645E8

12,16,20-645E9,E9B 8,12,16-645E8

17 T. of C.



Parts List

Number

B,~

B46

1348

B50

A52

B54

A56

B58

B59

B60

B62

Subject

Cooling System Water Manifold Bracket Application Water Manifold Application

Fresh Water Pump Application Fresh Water Pump Application Fresh Water Pump Application Aftercooler Piping



Oil Lines Duplex Fuel Filter Piping -

Spin On Elements Fuel Manifold and Valve Assembly

Page Number

I 2-3

4 6 7 15

2-3

l

16-17 18

Engine Application

16-645E9,E9B 8,12,16-645E8 &

12,16,20-645E9,E9B 8-645E8 12,16-645E8

12,16,20-645E9,EgB

Fuel Oil Filter Duplex Fuel Filter Assembly

Fuel Injector (Replaced by P.L. A11)

2-3

8,12,16-645E8 & 12,16,20-645E9,E9B

Cylinder Head Covers and Support Frames Round Top Inside Frame Corner Design

Applied to Engines with Flame Arrestor Safety Handhole Covers

Round Top Inside Frame Corner Design Applied to Engines without Flame Arrestor Safety Handhold Covers

Cover Assemblies Applied to Engines with Flame Arrestor Safety Handhold Covers

Cover Assemblies Applied to Engines without Flame Arrestor Safety Handhold Covers


Overspeed Trip Homing and Cover (Replaced by P.L. B32)

Accessory Drive Housing Assembly Applied to Engines with Bottom Drain

Overspeed Trip Housings Applied to Engines with Rear Drain


Engine Crankcase Pressure Detector Assembly Crankcase Pressure Detector Application Crankcase Pressure Detector Assembly

Camshaft Drive Housing and Cover

Auxiliary Generator Drive Assembly Auxiliary Generator Drive Assembly Auxiliary Generator Drive Assembly

I-3

4-5

9 11

I

2

7 9

l 2

8,12,16-645E8 & 12,16,20-645E9

8,12,16-645E8 & 12,16,20-645E9,E9B

12,16-645E8 & 12,16,20-645E9,E9B

I 8,ml 645E8 & 12,16,20-645E9,E9B

8,12,16-645E8 12,16,20-645E9,EgB

T. of C. 18

E L E C T t O - M 0 T I V E D I V I S I O N O E N E II A t M 0 T 0 | $ C O II P O I A T I O N


Parts List

Number

B65

B66

B67

A68

B70

B72

B74

B78

B80

BS1

B82

Subject

Governor Assembly - Model UG-8 Reference List Governor Assembly

Page Number

1 2-14

Governor Assembly - Models PG,PGA,PGR and PG-PH Reference List 1-4 Governor Assemblies 5-37

Governor Assembly - Models EGB-10 and EGB-13 Reference List 3-4 Governor Assemblies 5-26

Governor Drive Gear and Stubshaft (Replaced by P.L. B70)


Governor Drive Gear Application I Governor Drive Assemblies 2-3



Exhaust Chamber and Heat Shield Application Exhaust Chamber and Heat Shield Application

Exhaust Chamber and Heat Shield Application Thermocouple Application with Ungrounded

Hot Junction and Rigid conduit 16

Turbocharger Application (Replaces P.L. A74-S)

Reference Chart 1-3 Turbocharger, AItercooler Air Duct and


Engine Air Intake Silencer and Adapters Siamese Air Intake Adapter and Mounting 3 Engine Silencer and Duet Assembly 5 -7

Oil Bath and Impingement Type Engine Air Intake Filters Panel Type Oil Bath Air Intake Filter

and Mounting 4

Paper and Fiberglass Engine Air Intake Filters Paper Element Engine Air Intake Filter Appl.

with Vacuum Switch 3-4 Fiberglass Element Bag-Typc Engine Air Fdter

Application with Restriction Indicator 5 Fiberglass Element Bag-Type Engine Air Filter

Application with Vacuum Switch and Restriction Indicator 9

Fiberglass Element Bag-Type Engine Air Filter Application with Vacuum Switch and Restriction Indicator 14

Exhaust Stack Adapter Assembly I-2

I-2 7-8

9-10 11-12

Engine Application

I 8,12,16-645E8 & 12,16,20-645 E9

I

16-645E8

I 8,12,16-645E8 &

12,16,20-645E9,E9B

8,12,16-645E8 & 12,16,20-645E9,E9B

8,12,16-645E8 12-645E9,E9B 16-645E9,E9B 20-645E9,E9B

12,16-645E8 & 20-645E9

12,16,20-645E9,E9B

16-645E8 16,20-645E9B

8,12,16-645E8

12,16,20-645E9 & 16-645E9B

8,12,1~645E8

12-645E9,E9B

16,20-645E9,E9B

12,16,20-645E9,E9B

19 T. of C.

E L E C T P O - M O T I V E D I Y I $ 1 O N G | N E t A L M O T O R S C O R P O R A T I O N

Parts List

Number

B85

B99

Subject




Page Number


I 2 3-5

NUMBERICAL INDEX

Engine Application

8-645E8 12,16-645E8 8,12,16-645E8

I-4 8,12,16-645E8 & 5-12 1 12,16,20-645E9,E9B

T. of C. 20

E t E C T II O - M O T I V E D I V I S I O N G E N E t A t M 0 T O I! $ C O II P O • A T I O N

T A B L E O F C O N T E N T S

Stationary Generation Units

Model Designation

Normally Aspirated Left Hand Rotation Engines

8-.645E 1 -

12-645EI -

16-645E 1 -

SSE1,SSEIG,SGSEI & LDSEI

S12EI,S12E1G,SGI2EI, SI2EIGW & LD12EI

S16E1,S16EIG & SI6EIGW

Turbocharged Right Hand Rotation Engines

12-645E4- S12E4 16-645E4 - S16E4 16-645E4B - S16E4B & SGI6E4B

20-645E4 - $20E4 20-645E4B - SG20E4B

Turbocharged Left Hand Rotation Engines

8-645E4 - S8E4 8-645E4B - SG8E4B

12-645E4 - S12E4,S12E4G,SGI2EA & S12E4GW

12-645E4B - S12EAB,SG12E4B & LD12EAB 16-645E4 - SI6E4,S16E4G,S16E4GW &

Modified $36G 16-645E4B - S16EAB & SG16E4B 16-645E10B - SG16EIOB 20-645E4 - S20EA,S20EAG & S20E4GW 20-645E4B - S20EAB & SG20E4B 20-645E 10-B - S20E10B

For 645E4C and 645F4B Engines, see Special Table of Contents on Page 29.

Parts List

Number

BO1

B03

BIM

A05

B06

A07

B08

Subject

Engine, Crankcase and Oil Pan Assembly Reference Chart Crankcase and Oil Pan Assembly Lubc Oil Level Switch

Engine Ramps Hinged Engine Ramps Stationary Engine Ramps

Handhole Cover and Cylinder Test Valve Handhole Cover Assembly Cylinder Test Valve




(Replaces P.L. AI6 & AI6-S) Connecting Rod Bearing,



Pistons and Rings (Replaces P.L. AI4 & Al4S)


Page Number

7-8 9-13

15

I-3 4

Engine Application

All Stationary Gen. Units

12,16,20-645E4 & 16,20-645EIOB L H . Rotation & 12,20-645EA R.H. Rotation

8,12,16-645EI & 8,12,16,20-645EA 12,20-645EA

3-5 6

1

1-2

1 6-12


8,12,16-645EI & 8,12,16,20-645E4

8,12,16,20-645E4B & 16,20-645EIOB


21 T. of C.

S "I E A N l E I R 0 A N T A I R 0 Y N

E L E C T I! O - M O T I V E D I V I S I O N O E N E ! A L M O T O I S C O It P O It A T I O N

TABLE OF CONTENTS Stationary Generation Units

Parts List

Number

A09

B10

All

A12

AI3

AI4

AI5

A16

B18

B20

Su~e~

Power Pack Assemblies (Formerly in P.L. A06 & A07-S


Cylinder Head Crabs Cylinder Head Crabs




Injector Control Linkage (Replaced by P.L. A15)

Exhaust Valve Bridge Rocker Arms and Oil Lines



(Replaced by P.L. B08)

Injector Control Linkage (Replaces P.L. AI2)


Two-Piece Control Shaft Kits Spring-Loaded Adjusting Link Standard Type Adjusting Link EGB Governor Lever and Control Rod

with Layshaft Hand Control Lever On Left Bank

EGB Governor Lever and Control Rod Applied with Two Layshaft Hand Control Levers

Current PG,PGA,PGR Governor Lever and Control Rod Applied with Single Layshaft Hand Control Lever on Left Bank

Current PGA Governor Lever and Control Rod Applied with Two Layshaft Hand Control Levers


UG8 Governor Lever and Control Rod with Lay- shaft Hand Control Lever on Right Bank

Throttle Position Indicator Application

Connecting Rod, Bearings, Carrier and Piston Pin (Replaced by P.L. A07)


Harmonis Balancer and Gear Damper (Replaces P.L. A20-S)

Damper Assembly

Harmonic Balancer Assembly

Page Number

I-2 3

Engine Application


I-2

1 2-3 4

1-2

6

10

11

12

15

1-4 5


8,12,16-645E1,8,12,16,20-645E4,E4B 8,16,20-645E 10B

16-645EI,E4,E4B 12,16,20.-645FA,E4B 8,12,16-645E 1,g, 12,16,20-645E4,E4B

8,16,20-645E 10B

8-645E1 & 8,12,16-645E4,E,4B

12-645EI,E4,E4B & 16-645E4

8,12,16..645E1 & 16,20-645E4B

g-645E1

8,12,16-645E1 & 8,12,16,20-645E4,E4B, 16,20-645E10B

8,12,16-645EI, 16-645E4

16--645El,E4


I

2

8,12,16,20-645E4,E4B & 16,20-645E10B

8,12,16-645E1

T. o f C. 22


Parts List

Number

B22

B24

B25

B26

B28

B30

B32


Su~e~


Applied to Crankshaft with Integral Stubshaft

Crankshaft Couplings Coupling Disc. & Flywheels

Front End Accessory Drive Front End Accessory Drive Blind Cover Application Engine Turning Jack Assembly

Starter Motor and Mounting Magnetic Pick-Up Application Dual Air Start Motors-Left Bank Dual Air Start Motors-Right Bank

Single Air Start Motor Dual Electric Start Motors Flywheel Indicators

Camshaft Drive Gear Train Idler Gear Stubshaft Arrangement Camshaft Drive Gear Train Camshaft Drive Gear Train Idler Gear Stubshaft Arrangement

Upper Idler and Turbo Drive Gear



Camshaft Bearing Brackets Camshaft Bearing Brackets

Camshaft Bearing Brackets


Trip Assemblies Trip Linkage Application Overspeed Trip Assembly Overspeed Trip Pawl Bracket Assembly Overspeed Trip Limit Switch and

Reset Lever Application Overspeed Trip Lever, Reset Lever and



I age Nt mber

12

13

I 2,20-21 3,20-21

4-5,20-21 7,190-13

2!3 4-5 1 6-7 8-9

1

2-3

1 2-3 4 5

6

12-13 14-15

Engine Application


All Stationary Gen. Units 12-645E1; 8,12,16,20-645E4,E4B 20-645E4 All Stationary Gen. Units 8,12,16-645E1; 8,12,16,

20-645E4,E4B

All Stationary Gen. Units 12,16-645E4 & 16-645E4B 12,16-645E1,E4,E4B &

20-645E4,E4B 8-645EI,E4,E4B 8,12,16-645E1 & 16,20-645E4,E4B All Stationary Gen. Units

8,12,16-645EI

8,12,16~0-645E4,E4B & 16,20-645EIOB


12,16-645E 1,EA,EAB,20-645E4,EAB & 16,20-645E10B

8-645E I,FA,E4B

All Stationary G-en. Units

23 T. o f C.

E L E C T I O - M O T I V E D I V I S I O N G | N E I A L M O T O I $ C O E P O I A T I O N

Parts List

Number

B33

B34

B36

B38

B40

B42

B44

B46

TABLE OF CONTENTS Stationary Gener~onUnits

Su~e~

Electric Operated Engine Shutdown Solenoid

Frequency Generator Mounting Booster Pump Mounting Servo-Booster Pump Application Servo-Booster Pump Assembly Single Motor-Driven Booster Pump

Application Booster Pump Assembly

Lube Oil System Lube Oil Manifold Assembly Soak Back Filter Assembly Soak Back Lube Off System with

Flanged Connections Soak Back Lubc Oil System For

Units with Immersion Heaters Soak Back Lube Oil System with

Threaded Conn~'tiom Turbocharger Lube Oil Filter Piston Cooling, Camshaft Stubshaft,


Piston Cooling, Camshaft Stubshaft and Rocker Arm Lubc Oil Lines

Rear End Lines Mounting and Piping Manifold Relief Valve Lube Oil Pumps and "Box" Type Lube

Oil Strainer - Right Hand Rotating Engines

Lube Oil Pumps and "Box" Type Lube Oil Strainer

Lube Oil Strainer





Eductor Tube Assembly

Lube Oil Separator Support Assembly

Cooling System Water Manifold Bracket Application Water Manifold Application Fresh Water Pump Application Fresh Water Pump Application Fresh Water Pump Appl. - L.H. Rotation

Fresh Water Pump Appl. - R.H. Rotation Water Drain Piping

Aftercooler Piping


Page Number

9 l0 ll

12 13

I 2-3

6-7

8-9

10-12 13

14-15

16 17 18

31-33

34-37

I-4

1-5

I-7

1

2-3

2-3

}

)

Engine Application

8,12,16-645E1 & 8,12,1620-645EA,E4B 12-645E1 & 12,16,20-645E4,E4B 12-645E1 & 12,16,20-645E4

8,12,16-645EI & 8,12,16~0-645EA,E4B

12,16-645EI & 12,16,20-645E4,E4B


8,12,16,20-645E4,EAB & 16,20-645EIOB

16,20-645E4 8,12,16,20-645E4,E4B &

16,20-645E10B

8,12,16,20-645E4,E4B; 16,20-645E10B

8,12,16-645E1

ALl Stationary Gen. Units

8,12,16-645E1

8,12,16,20-645E4,E4B & 16,20-645EIOB

8,12,16-645EI

16-645E4,EAB,E 10B All Stationary Gen. Units 8-645E1 12,16-645E1 8,12,16,20-645E4,E4B &

16,20-645E 10B 12,16,20-645E4,EAB 12-645E4 & 16~20-645E4,EAB

R.H. Rotating 8,12,16,20-645EA, EAB;

16,20-645E10B


T. of C. 24


Part List

N umk

1348

B50

A52

B54

A56

B58

B59

.=r Subject

Fuel Oil Piping Fuel Oii Manifold and Injector Fuel

Oil Lines Twin Spin-On Fuel Oil Piping

(Formerly Viscose) Duplex Fuel Oil Filter Piping Duplex Fuel Filter Piping -

Spin-On Elements Fuel Manifold and Valve Assembly


Page Number

2-3 .,-5 [

16-17 } 18

Fuel Oil Filter Spin-On Fuel Oil Filter Assembly Duplex Fuel Filter Assembly Viscose Fuel Oil Filter Assembly Filter Conversion-

Viscose to Twin Spin-On

Fuel Injector (Replaced by P.L. All)


Applied to Engines with Flame Arrestor Safety Handhole Covers

Round Top Inside Frame Comer Design Applied to Engines without Flame Arrestor Safety Handhold Covers

Previous Design Square Top Inside Frame Corners

Cover Assemblies Applied to Engines with Flame Arrestor Safety Handhold Covers


Previous Design Cover Assembly for Square Inside Comer Frame Assembly


Overspeed Trip Housing and Cover (Replaced by P.L. B32)




Engine Crankcase Pressure Detector Assembly Low Water Safety Shut Valve Application Low Water and Crankcase Pressure

Detector Application Low Water and Crankcase Pressure

Detector Application

Crankcase Pressure Detector Application

Crankcase Pressure Detector Application

Crankcase Pressure Detector Assembly

2!3

6

Engine Application


12,16-645E1 & 16,20-645E4

8,12,16,20-645FA,E4B

All Stationary Gen. Units 8,12,16,20-645E4,E4B

8,12,16-645E1 & 8,12,16,20-645E4

16,20-645E4B


8,12,16-645E1

16,20-645E4B


8,12,16-645E1 All Stationary Gen. Units

8,12,16-645E1 & 8,12,16~O-645E4,E4B

12,16-645EI, 12,16~20-645E4,E4B & 1620-645E10B

16-645E4 L.H. Rotation

12-645E4B

12,16-645EI; 12,16,20-645E4 L.H. Rotation

8,12,16-645EI,8-645E4,E4B & 12,16,20-645E4,E4B I.&R Rotation

16-645E 1,8,16-645E4B,20-645EA, EAB & 16,20-645EIOB

12,16~0-645E4 R.H. Rotation & 16-645E1, 8,12,16,20-645E4, 8,16-645E4B, 16,20-645EIOB L.H. Rotation

25 T. of C.

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O ! A T I O N

Parts List

Number

! B59

B60

B62

B65

B66

B67

A68

B7O

Subject

Continued Low Water and Crankcase Pressure

Detector Assembly


Low Water Safety Shutdown Valve Assembly Cutoff Valve Assembly


Pa~:e Nu .'n her

l(~-i 1

[2

L3 [4


Auxiliary Generator Drive Assembly Auxiliary Generator Drive Assembly Auxiliary Generator Drive Assembly

I 2-14

Governor Assembly - Model UG-8 Reference List Governor Assembly

Governor Assembly - Models PG,PGA,PGR and PG-PH Reference List I 1.4 Governor Assemblies ] 5.37

Governor Assembly - Models EGBI0,EGBI3 and EGB35 Reference List 1.4 Governor Assemblies 5.26


Governor Drive and Governor Drive Gear (Replaces P.L. A68 & AT0-S)

Governor Drive Gear Application l Governor Drive Assemblies 2-3



Silencing Type Exhaust Chamber Application Exhaust Chamber and Heat Shield Application Exhaust Chamber and Heat Shield Application Exhaust Chamber and Heat Shield Application Exhaust Chamber and Heat Shield Application Previously Applied Exhaust Chambers

Having Blanket Type Insulation Thermocouple Application with Ungrounded

Hot Junction and Rigid Conduit 16 Thermocouple Application with Grounded

Hot Junction 18


Reference Chart I-3 Turbocharger, Aftercooler Air Duct and


Engine Air Intake Silencer and Adapters Air Intake Adapter and Mounting 2 Siamese Air Intake Adapter and Mounting 3 Engine Silencer and Duct Assembly 5-7

~r

1-2 3

5-6

ll-12

13-15

Engine Application

12,16-645E1,12,16,20-645E4 & 12-645E4B L.H. Rotation

8,12,16-645EI,E4,E4B & 20-645E4,E4B L.H. Rotation

16-645E4 L.H. Rotation 12,16-645E1; 12,16,20-645E4 &

12-645E4B L.H. Rotation


8,12,16-645EI 8,12,16,20-~5FA,E4B &

16,20-645E 10B

8,12,16-645E1; 8,12,16,20-645E4,E4B & 16,20-645EIOB

12,20-645E4 & 16,20-645E4B

8,12,16-645E1; 8-645E4; 12,16,20-645E4, F_AB L.H. Rotation and 12-645FA, 16,20-645E4,E4B R.H. Rotation

8,12,16-645E 1 ;8,12,16,20-645E4,E4B & 16,20-645EIOB

8,12,16-645E1

8-645E4,E4B 12-645E4,E4B 16-645E4,E4B,E10B 20-645E4,E4B,E I 0B

12,16,20-645E4

20-645E4

16-645E4

8,12,16,20-645E4,E4B,E 10B

12-645E1 L.H. Rotation 12,16-645E1 L.H. Rotation 12,16,20-645E4, 16-645E4B

L.H. and R.H. Rotation

T. of C. 26

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O | $ C O R P O R A T I O N

Parts List

Number

B80

BSI

B82

B85

B99


Subject

Oil Bath and Impingement Type Engine Air Intake Filters Panel Type Oil Bath Air Intake Filter and

Mounting Panel Type Oil Bath Air Intake Filter and



Mounting

Cycoil Oil Bath Air Inlet Filter Assembly with Rainshields


with Vacuum Switch Fiberglass Element Bag-Type Engine Air Filter

Application with Restriction Indicator Fiberglass Element Bag-Type Engine Air Filter

Application with Vacuum Switch and Restriction Indicator

Fiberglass Element Bag-Type Engine Air Filter Application with Vacuum Switch and Restriction Indicator





P; Nui

~e ber

5

6

8-9

11-12

3-4

5

9

14

1-2

1

3-5

1-4 5-12 }

NUMERICAL INDEX

Engine Application

8,12,16-645E1 L.H. Rotation



12-645E4B & 20-645E4,E4B L.H. Rotation

16-645E4,E4B & 20-645E4 L.H. Rotation

12,20-645E4 & 16,20-645E4B

8,12,16-645EI

8,12-645E4 & 12-645E4B

16,20-645E4,E4B

12,20-645E4 R.H. Rotation & 8,12,16,20-645E4,E4B L.H. Rotation

8-645E1 12,16-645EI 8,12,16-645E1


27 T. of C.

E L E C T e O - M O T I Y E D I V I S I O N G E N E R A L M O T O R S C O II P O E A T I O N

28


S P E C I A L T A B L E O F C O N T E N T S

Sta t ionary Generat ion Units

NOTE." This is a special table o f contents for 12,16-20645EDC and I6,20-645F4B industrial engines. Because technical and sales data was not available when the revision to Catalog 302 was being prepared, this supplemental table o f contents is furnished to provide the latest parts information for these engines.

Model Designation

12-645E4C - S12E4C, SC12E4C 16-645E4C - S 16E4C 20-645E4C - $20E4C

16-645F4B - SCI6F4B 20-645F4B - SC20F4B

~arts List amber

BOI

B03

B04

B06

Subject

Engine, Crankcase and Oil Pan Assembly

Engines equipped and crankcase and oil pan assembly part numbers are listed below. Part numbers for 12-645E4C, 12-645F4B and 20-645F4B crankcase and oil pan assemblies will be provided on request.

Engine Engine Crankcase & Model Equipped Oil Pan Asm.

12-645E4C 9546431 . . . . 16-645E4C 9546424 8384863 20-645E4C 9546436 8405115 16-645F4B 9557936 . . . . 20-645F4B 9557932 . . . .

Crankcase and Oil Pan Assembly

NOTE: Page 9, R e f No. 16- Use 9318158 elbow in place o f 8344765 elbow

Lube Oil Level Gauge 8325439 .. 12-645EdC,16-645EdC, F4B engines 8378325 .. 20-645E4C,F4B engines

Engine Ramps Hinged Engine Ramps

12-645E4C - Use Column B 16-645E4C,F4B - Use Column E 20-645FAC,F4B - Use Column H

Handhole Cover and Cyl inder Test Valve Safety Handhole Cover Assembly - 8499419 Handhole Cover Assembly - 9314870 Handhole Cover at S tar te r M o t o r Location Cylinder Test Valve - 8048880

Cylinder Head and Liner Cylinder Head Assembly - 9319736 Cylinder Liner Assembly

Cast Iron, Laser Hardened Upper Bore - 9318833 Chrome Plated Bore 9090233

Cylinder Head Assembly - 9556060

Pag Numl

1

-I:

12 12

1-3

1-2

: Engine er Appl ica t ion

12,16,20-645E4C, and 16,20-645F4B Application same as 12,16,20-645 engines except as noted below:

12,16,20-645EAC and 16,20-645F4B

20-645EAC 12,16,20-645E4C and

16,20-645F4B

12,16,20-645E4C

12,16,20-645E4C and 16,20-645F4B

12,20-645F4B

29 T. of C.


Parts List

Number

A07

B08

A09

BI0

Al l

A13

A15

B I 8

B20

SPECIAL TABLE OF CONTENTS Stationary Generator Units

Subject N

Connecting Rod, Bearings, Carrier and Piston Pin

Pistons and Rings

Power Pack Assemblies Power Pack Assemblies NOTE: Use Power Packs designed for

645£7C engines Power Pack Assemblies

Cylinder Head Crabs

Fuel Injector Fuel Injector - 5229335 Fuel Injector - 5229320 J Fuel Injector - 5226210 Fuel Injector - 5226430 - 900 RPM Fuel Injector - 5226160 - 750 RPM

Exhaust Valve Bridge, Rocker Arms, and Oil Lines NOTE: Use Column B ARM ASM.. . Rocker - Exhaust valve - 9319505 ARM ASM.. . Rocker- Injector- 9319506

Injector Control Linkage Control Shaft, Support Bracket, and

Bearing

Spring-Loaded Adjusting Link - Use Column D Standard Type Adjusting Link

EGB Governor Lever and Control Rod with Layshaft Hand Control Lever on Left Bank

EGB Governor Lever and Control Rod Applied with Two Layshaft Hand Control Levers


Crankshaft, Main Bearings, and Main Bearing Caps

NOTE: On 16-645F4B engines, use 9558552 Crankshaft in place of 8034708

Harmonic Balancer and Gear Damper Assemblies Gear Damper Assembly - 9323945

3-I,

I-3

Engine Application

12,16,20-645E4C and 16,20-645F4B - Columns B,C, and D

12,16,20-645E4C and 16,20-645F4B

12,16,20-645E4C

16,20-645F4B

12,16,20-645E4C and 16,20-645F4B

I-4 { 12,16-645E4C 20-645E4C 16-645F4B

5-6 { 20-645F4B 20-645F4B

12,16,20-645E4C and 16,2 .0z645F4B

12,16,20-645E4C, and 16,20-645F4B

20-645F4B 12,16,20-645E4C, and

16,20-645F4B

16,20-645E4C and 16,20-645F4B

12-645E4C

12,16,20-645E4C and 16,20-645F4B

12,16,20-645E4C and 16,20-645F4B - A p p l i c a t i o n same as 12,16,20-645 engines except as noted below:

12,16,20-645E4C and 16~O-645F4B

T. o f C.


Parts List

Number

B22

B24

B25

B26

B28

B30

B32

SPECIAL TABLE OF CONTENTS Stationary Generator Units

Subject

Accessory Drive Gear Assembly Accessory Drive Gear Assembly - 8250686 Accessory Drive Gear Assembly - 8365300

Crankshaft Couplings Engine Coupling Disc and Flywheel Application

Standard Engine Coupling Disc - 8360898 Standard Engine Coupling Disc- 9553715 -

Serrated Mounting Pilot - Timing Mark Location 303 ° OB

Standard Engine Coupling Disc- 9553716 - Serrated Mounting Pilot - Timing Mark Location 303 ° B

Special Wide Flange - Square Pilot Coupling Disc - 9539372

Special Wide Flange - Half Heavy - Square Pilot Coupling Disc - 9084260 Engine Flywheel - 8370850

Front End Accessory Drive - 8323180 Blind Cover Application

Starter Motor and Mounting Magnetic Pick-Up Application Dual Air Start Motor Mounting - Use Column C Dual Electric Start Motors Air Start Motor Assembly

Camshaft Drive Gear Train Camshaft Drive Gear Train - Use Column G

NOTE: Use 8360843 Crankshaft Gear on 16-645 F4 B engines instead o f 8069014

Idler Gear Stubshaft Arrangement - Use Column C Upper Idler and Turboeharger Drive Gear 9515331

Camshafts and Camshaft Counterweights Cam-~haft Asm. - Use Column B Camshaft Asm. - Use Column B Camshaft Asm. - Use Column B Counterweights and Overspeed Trip

Use Column A - Overspeed Trip - 8383745 Use Column A - Overspeed Trip - 8350518 Use Column A - Overspeed Trip - 8389517

for 900 RPM or 8432599 for 750 RPM


Camshaft Overspeed Trip Linkage Overspeed Pawl Camshaft and Trip Assemblies

Use Column-~ B,C, & D Trip Linkage Application Overspeed Trip Assembly Overspeed Trip Pawl Bracket Assembly - Engines

with Manual Trip Lever Overspeed Trip Lever, Reset Lever, and

Limit Switch Trip Housing Cover - 9522706 - Use Column H Trip Housing Cover - 9537509 - Use Column J -

Applied with Overspeed Trip Solenoid

Page Number

1 2

I

2-3

2-3

Engine Application

12-645E4C 16,20-645E4C,F4B

12,16,20-645FAC, and 16,20-645F4B

12,16,20-645E4C

16-645F4B

20-645F4B

12,16-645E4C, 20-645F4B

2-3 } 16-645EAC

16-645F4B 12,16,20-645E4C,

and 16,20-645F4B

7,10-13 20-21

4-5

-8

) I

2

I

I

5

$ 9-11

9-11

} 12,16,20-645EAC and 16,20--645F4B

20--645E4C 12,16,20-645E4C

and 16,20--645F4B

12,16,20-645F_AC and 16,20-645F4B

12-645E4C 16-645E4C, F4B 20-645E4C,F4B

12-645E4C 16--645EAC,F4B

20-645E4C,F4B

12,16,20-645E4C and 16,20-645F4B

12,16,20-645E4C and 16,20-645F4B

20-645F4B

31 T. o f C.


SPECIAL TABLE OF CONTENTS Stationary Generation Units

Parts List ,

Number I Subject

B32

B33

B34

B36

B38

B40

B42

B44

B46

IM8

Camshaft Overspeed Trip Linkage (Continued) Trip Linkage Housing - Use Column C Cover Plates

Electric Operated Engine Shutdown Electric Operated Engine Shutdown Solenoid Servo-Booster Pump Application - EGB Governor Single Motor - Driven Booster Pump Application

Lube Oil System Lube Oil Manifold Assembly Soak Back Filter Assembly - With Hanged Connections Soak Back Lube Oil System with Flanged

Connections Soak Back Lube Oil System - For Units with

Immersion Heaters Turbocharger Lube Oil Filter Piston Cooling, Camshaft Stubshaft, Rocker

Arm Lube Oil Lines and Turbocharger Filter - Use Columns B,C, and D

Manifold Relief Valve Lube Oil Pumps and "Box" Type Lube Oil

Strainer - Use Columns E,F, and G

Lube Oil Strainer Lube Oil Strainer- Special 8186776 Lube Oil Strainer - Basic 8269263

Piston Cooling and Pressure Pump 12-645E4C engine - 8084556 16-645E4C,F4B engines - 9330012 20-645E4C,F4B engines - 9330013

Lube Oil Scavenging and Fuel Oil Pump Lube Oil Scavenging and Fuel Oil Pump - 8417754 Lube Oil Scavenging and Fuel Oil Pump - 8417074 Fuel Oil Pump Assembly - 8410219

Lube Oil Separator Lube Oil Separator, Ejector, and Eductor

Tube Assembly - Use Column C

Cooling System Water Manifold Bracket Application Water Manifold Application - Use Col's. D,F, & G Fresh Water Pump Application - Use Col's. B,C, & D Aftercooler Piping

12-645E4C engine - Use Column A 16,20-645E4C,F4B engines - Use Column B


12-645E4C engines, Left Bank - 9336390 12-645EAC engines, Right Bank - $269664 16,20-645E4C,F4B engines, Left Bank - 9530407 16,20-645E4C,F4B engines, Right Bank - 9530406 20-645F4B engine - 750 RPM Operation

Fuel Oil Piping Fuel Oil Manifold and Injector Fuel Oil Line Twin Spin-On Fuel Oil Piping Duplex Fuel Filter Piping - Spin-On Elements

Page Number

12-13 14-15

:o 12

6-7

8-9 13

34-37

I-4 I-4

I-5

I-3

4

En~ne Application

12,16,20-645E4C and 16,20.-645F4B

20-645F4B 16,20-645E4C 12,20-645E4C

I 12.16,20-645EAC and 16,20-645F4B

I 12,16,20-645E4C

12,16,20-645E4C and 16,20-645F4B

20-645F4B 12,16,20--645E4C

and 16,20--645F4B

12,16,20-645E4C and 16,20-645F4B

12-645E4C 16,20-645E4C,F4B 12,16,20-645E4C

and 16,20-645F4B

2-3 12,16,20-645E4C and 16,20-645F4B

l 16-645E4C,F4B

and 16,20-645F4B 15

I 12,16,21N645E4C

2-3 and 16,20-645F4B

4-5 20-645F4B

1 ~ 12,16,20-645E4C 2-3 and 16,20-645F4B 16-17 I 16,20-645E4C, F4B

T. o f C. 32

E L E C T II' O - M O T I V E D I V I S I O N O E N E | A L M 0 T O | $ C O It P O e A T I O N

Parts [ List

Number

B48 I

B50

B54

B70

B72

S P E C I A L T A B L E O F C O N T E N T S Stat ionary Genera t ion Units

Subject

Fuel Oil Piping (Cont inued) Fuel Manifold and Valve Assembly

Fuel Oil Fil ter Spin-On Fuel Oil Fi l ter Assembly

Duplex Fuel Oil Fi l ter Assembly - Twin Spin-On Type - 8451532

Cylinder Head Cover and Suppor t F r a m e Round Top Inside Frame Corner Design

Applied to Engines with Flame Arres tor Safety Handho le Covers - Use Columns D a n d F

Rounded Top Inside Frame Corner Design Applied To Engines Without F lame Arrestor Safety Handhole Covers

Accessory Drive Housing Assembly Accessory Drive Housing Assembly - Use Col. A

Engine Crankcase Pressure Detector Assembly Crankcase Pressure Detector Appl ica t ion -

Use Style "B" Crankcase Pressure Detector Appl ica t ion Crankcase Pressure Detector - 8362040 Crankcase Pressure Detector - 8370362

Camshaft Drive Hous ing and Cover Camshaft Drive H o m i n g - Use Column C

Governor Assembly - Model UG8 Governor - 8446901 Governor - 8455659 Governor - 8446902 Governor - 8449920

Governor Assembly - Models EGB 10,13 and 35 Governor - Mode l EGB 13 - 8460853

Governor - Mode l EGB 13 - 8458791 Governor - Mode l EGB 13 - 9540279 Governor - Mode l EGB 13 - 9546031 Governor - M o d e l EGB 13 - 9568535 Governor - Mode l EGB 13 - 9552596

Governor Drive and Governor Drive Gear Governor Drive Gear Applicat ion Governor Drive Assemblies - Use Columns

A,D, and E

Exhaust Chamber Assembly Exhaust Chamber and Heat Shield Appl ica t ion Exhaust Chamber and Heat Shield

Appl icat ion - Use Column B Exhaust Chamber and Heat Shield

Appl icat ion - Use Column B Exhaust Chamber and Heat Shield

Appl icat ion

Pag Numl

18

I

2-3

I-3

4-5

5

12

I

1-14

3,5-26

3,5~26

1

2

7-8

9-10

11-12

19-20

Engine Appl ica t ion

16,20-645E4C,F4B

12,16,20-645E4C and 16,20-645F4B

16,20-645F.AC, F4B

12,16-645E4C

12,16,20-645E4C and 16,20-645F4B

12,16,20-645E4C, and 16,20-645F4B

12,16,20--645E4C 12,16,20--645E4C,

and 16,20--645F4B 12,16,20-645E4C

12,16,20-645FAC and 16,20-645F4B

20-645F4B 20-645F4B 12-645E4C 16-645E4C

12,16-645E4C and 20-645 F4B

20-645E4C 12--645E4C 20-645F4B 16-645F4B 20-645E4C

12,16,20-645E4C and 16,20-645F4B

12-645E4C

16-645E4C

20-645E4C

16,20-645F4B

33 1". o f C.


Part List

Numt

B74

B78

BS0

B81

B82

B99

.~r

SPECIAL TABLE OF CONTENTS Stationary Generation Units


Turbocharger Application Turbocharger - 9554355 (16.8:1 Ratio) Turbocharger - 9546632 (16.8:1 Ratio) Turbocharger - 9546525 (16.8:1 Ratio) Turbocharger - 9546632 (16.8: I Ratio) Turbocharger - 9528223 (17.9: I Ratio) Turbocharger - 9546525 (16.8:1 Ratio) Turbocharger - 9546635 (I 7.9:1 Ratio) Turbocharger Application

NOTE: On 16,20-645F4B engines, use: 9541961 Aftercooler in place of 8409891 8435460 Aftercooler Core in place of 8352305 8534979 Aftercooler Core in place of 8534519 9531625 K B. Afiercooler Duct in place of 8460309 9531624 LB. Aftercooler Duct in place of 9327567

Engine Air Intake Silencers and Adapters Exhaust Silencer and Dust Assembly

Oil Bath and Impingement Type Engine Air Intake Filters Panel Type Oil Bath Air Intake Filter

and Mounting - Use Column A

Paper and Fiberglass Engine Air Intake Filters Fiberglass Element Bag-Type Engine Air

Filter Application with Vacuum Switch and Restriction Indicator - Use Column B

Fiberglass Element Bag-Type Engine Air Filter Application with Restriction Indicator - Use Column B

Exhaust Stack Adapter Assembly ADAPTER ASM.. . 0 ° Straight up - 8365027 | ADAPTER ASM.. . 0 ° Straight up - 8298999 }


NOTE: Use Gasket Kits designated for 12,16,20-645E4B except as follows: Power Assembly Installation - 9327287 I Cylinder Liner Installation - 9525089 J Cylinder Head - See Part List 1306, Page 3, Ref. No. 23 ]

NUMERICAL INDEX

3-6

8

8-9

14

16

I-2

2-5

12-645E4C 16-645FAC 20-645FAC 16-645F4B 16-645F4B 20-645F4B 20-645F4B 12,16,20-645E4C -

Application same as 12,16,20645 engines shown.

16,20-645F4B - Application same as 16,20-645 engines except as noted below:

16,20-645F4B

12-645E4C

16-645E4C

16,20-645 F4B

16,20-645E4C,F4B 12-645E4C

12,16,20-645E4C, and 16,20-645F4B

16,20-645F4B

T. o f C. 34

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O I t P O R A T I O N

TABLE OF CONTENTS

Homed Generation Units

16-645E4 - Model MP36 20-645E4 - Model MP45 20-645E4 - Model 999-20

Skid Mounted 20-645E4 Model MP45M

20-645E4B Models MP45B & HG20E4B

Parts List

Number

B01

B03

B04

A05

B06

A07

1308

A09

B10

All

AI2

AI3

Subject


Engine Ramps Hinged Engine Ramps


Power Assemblies and Associate? Components Locating Referc ;



(Replaces P.L. AI6 & A16-S) Connecting Rod Bearing,



Pistons and Rings Piston Assembly Reference Chart Piston and Rings

(Replaces P.L. A14 & AI4-S)

Power Pack Assemblies Complete Power Packs Mini and Partial Power Packs

(Replaces P.L. A06 & A07-S)

Cylinder Head Crabs (Replaces P.L. AIO-S)



Injector Control Linkage (Replaced by P.L. A15)



Page Number

Model Application

8 All Housed Gen. Units 9-13 15 999-20

5-6 MP36,MP45 & E999-20

3-5161 I-2

1 6-12

1-2 3

1 2-3 4

I-2

All Housed Gen. Units

MP36, MP45, MP45M, 999-20

MP45B, HG20E4B

All Housed Gcn. Units

HOUSED G E N 9 E 9 R&9 A / T 2 1 0 0 N

35 T. of C.

E t E C T It O - Jt O T I V E D I V I S I O N G E N E I A t M O T O It S C O I P O I[ A T I O N

Parts List

Number

AI4

AI5

A16

BI8

B20

B22

B24

B25

B26

B28

B30

Subject

TABLE OF CONTENTS Housed Generation Units

Page Number

Piston Assembly, Piston, Ring Sets and Rings

(Replaced by P.L. B08)

Injector Control Linkage (Replaces P.L. A12)


Two-Piece Control Shaft Kits Spring-Loaded Adjusting Link Standard Type Adjusting Link EGB Governor Lever and Control Rod

with Layshaft Hand Control Lever On Left Bank

UG8 Governor Lever and Control Rod with Layshaft Hand Control laver on Left Bank

LSG Governor Lever and Control Rod




(Replaces P.L. A20-S) Accessory Drive Gear Assembly

Accessory Drive Ge.-- Assembly Applied to Crankshaft with Integral Stubshaft


Flywheel Application Front End Accessory Drive Engine Turning Jack

Starter Motor and Mounting Magnetic Pick-Up Application Dual Air Start Motors-Left Bank Dual Air Start Motors-Right Bank Dual Electric Start Motors Flywheel Indicators

Camshaft Drive Gear Train Camshaft Drive Gear Train Idler Gear Stubshaft Arrangement Upper Idler and Turbo Drive Gear


Camshaft Assembly Camshaft Assembly Counterweights and Overspced Trip Counterweights and Overspeed Trip


5

II 13

3-4 5

1-3 4 9

l 2,20-21 3,20-21 7,10-13

9

4-5 6-7 8-9

5-6 7-8 12 13

1

Model Application


999-20 MP36,MP45,MP45M,MP45B &

HG20E4B

MP45,MP45B & HG20E4B

MP45M, HG20E4B & 999-20 MP36

All Housed Oen. Units

MP45,MP45B,MP45M

MP45,MP45B,MP45M,999-20 & HG20E4B 999-20 MP45,999-20 & HG20E4B MP45,MP45B, MP45M


MP36 MP45,MP45M,MP45B,999-20 & HG20E4B MP36 MP45,MP45M,MP45B,999-20 & HG20E4B


T. of C. 36

E L E C T It O - M O T I V E D I V I S I O N O E N E II A L M O T O D S C O R P O R A T I O N

Parts List

Number

B32

B33


Subject


Trip Assemblies Trip Linkage Application Overspeed Trip Assembly Overspeed Trip Pawl Bracket Assembly Trip Housing Cover


Electric Operated Engine Shutdown Electric Operated Engine Shutdown

Solenoid Frequency Generator Mounting Junction Box and Cable Application Single Motor-Driven Booster Pump Appl. Booster Pump Assembly

Lube Oil System Lube Oil Manifold Assembly Soak Back Filter Assembly Soak Back Lube Oil System with

Flanged Connections Soak Back Lube Oil System with

Threaded Connections Turbocharged Lube Oil Filter Piston Cooling, Camshaft Stubshaft,


Manifold Relief Valve Lube Oil Pumps and "Box" Type Lube

Oil Strainer

Lube Oil Strainer




Lube Oil Separator, Ejector and Eductor Tube Assembly

Lube Oil Separator and Ejector Assembly - Previous Design

Page Number

1 2-3

4

9- 1 12-13 14-15

2!3 g 12 13

1

3 7

10-12 13

14-15

18

34.-37

1-4

1-5

1-7

2-3

4-5

Model Application

MP36,MP45,999-20 & HG20E4B

999-20

MP36,MP45,MP45M,MP45B, 999-20 & HG20E4B

MP45M,MP45B, & HG20E4B

MP36,MP45, 999-20, & HG20E4B

MP36,MP45,MP45M,MP45B, 999-20 & HG20E4B

MP36,MP45,MP45M,MP45B, 999-20 & HG20E4B

MP36,MP45,MP45M,MP45B, 999-20 & HG20E4B

MP36,MP45

37 T. of C.


Parts I List [

N~t4ber

r

1346

B48

B50

A52

B54

A56

B58

B59

B60


Subject

Cooling System Water Manifold Bracket Application Water Manifold Application Fresh Water Pump Application Aftercooler Piping

Water Pumps Fresh WWater Pumps



(Formerly Viscose) Duplex Fuel Oil Filter Piping

Fuel Oil Filter Spin-On Fuel Oil Filter Assembly Duplex Fuel Filter Assembly Viscose Fuel Oil Filter Assembly Filter Conversion - Viscose to Twin Spin-On

Fuel Injector (Replaced by P.L. A1 I)


Applied to Engines without Flame Arrestor Safety Handhold Covers



Previous Design Cover Assembly For Square Inside Corner Frame Assembly


Overspeed Trip Housing and Cover (Replaced by P.L. B32)




Engine Crankcase Pressure Detector Assembly Crankcase Pressure Detector Application Crankcase Pressure Detector Application Low Water and Crankcase Pressure

Detector Application Crankcase Pressure Detector Assembly Low Water and Crankcase Pressure

Detector Assembly Crankcase Pressure Detector Assembly Cutoff Valve Assembly


Page Number

1 2-3 7 15

2-3

1

2-3 4-5

2!3 4-5

4-5

6-7

9

I0 11

I

2

5 7

8 9

I0-II 12 14

Model Application

MP36

MP36,MP45,MP45B,MP45M, 999-20 & HG20E4B

MP36,MP45,MP45B,MP45M&HG20FAB 999-20

MP36,MP45 & HG20E4B MP36,MP45,999-20 & HG20E4B

MP36 & MP45

MP36,MP45,MP45B,MP45M, & HG20E4B

999-20

MP36,MP45,MP45B,MP45M,&HG20F_.4B

999-20 All Housed Gen. Units

MP36,MP45, & 999-20

MP45,MP45B,MP45M, & HG20E4B

MP45,MP45B,MP45M, & HG20EAB 999-20

MP36 999-20

MP36 MP45,MP45M,MP45B,H G20E4B MP36

MP36,MP45,999-20,MP45M,MP45B & HG20E4B

T. of C.

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O e S C O R P O R A T I O N

Parts List

Number

B62

B64

B65

B67

A68

B70

B72

B74

B78

B80

B81

B82

B99

Subject


Page Number

Auxiliary, Generator Drive Assembly Auxiliary Generator Drive Assembly

Governor Assembly-Model LSG-10 Automatic Load Sensing

Governor Assembly-Model UG-8 Reference List Governor Assembly

Governor Assembly-Models EGB-10 and EGB-13 Reference List Governor Assemblies



Governor Drive Gear Application Governor Drive Assemblies


Exhaust Chamber and Heat Shield Application Exhaust Chamber and Heat Shield Application Previously Applied Exhaust Chambers

Having Blanket Type Insulation


Reference Chart Turbocharger, Aftercooler Air Duet and

Auxiliary Generator Drive

Engine Air Intake Silencer and Adapters Engine Silencer and Duet Assembly



Mounting Cycoil Oil Bath Air Inlet Filter Assembly with

Rainshields


with Vacuum Switch



2

1-15

214

2!3

13-15

1-3

3-6

5-7

7

8-9

13

3-4

1-2

I-4 5-12 I

NUMERICAL INDEX

Model Application

MP45,999-20,MP45M,MP45B&HG20E4B

MP36

MP45,999-20,MP45B,H G20E4B

MP45,999-20&HG20E4B

MP36,MP45,MP45M,MP45B, 999-20, HG20E4B

MP36 MP45,MP45M,MP45B,HG20E4B

999-20


999-20

MP36

MP45,999-20,MP45B,MP45M&HG20E4B

999-20

MP45,MP45B,MP45M

All Housed Gcn. Units

39 T. of C.

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O I t $ C O R P O R A T I O N

40

E L E C T R O - M O T I V E D I V I S I O N G E N E J A L M O T O R S C O R P O R A T I O N

TABLE OF CONTENTS

Drill Rig

Model Designation

Engine Model

8-645E1 SRI1E1A,SRI1E1W 12-645E1 SRI2E1W,SRI2EI G&3-12E-W7M 16-645E1 SR 16El G,SRI6E 1GW&2-16E-7M

Parts List

Number

A01

A03

A04

A05

B06

A07

B08

A09

BIO

All

A12

AI3

AI4

Subject


Engine Ramps





(Replaces P.L. AI6 & A16-S) Connecting Rod Bearing,


Pistons and Rings (Replaces P.L. A14 & AI4-S)


Power Pack Assemblies (Replaces P.L. A06 & A07-S)


Cylinder Head Crabs Cylinder Head Crabs




Injector Control Linkage (Replaced by P.L. AI5)




(Replaced by P.L. 1308)

Page Number

8 9-13 15

1-3

3-5 6

Engine Application

8,12,16-645E1

12-645EI

1-2

1 2-5

1-2 3

1 2-3 4

1-2

8,12,16-645E1

41 T. of C.


B20

B22

TABLE OF CONTENTS Drill Rig

Page Subject Number

Injector Control Linkage (Replaces P.U A12)


Two-Piece Control Shaft Kits Spring-Loaded Adjusting Link Standard Type Adjusting Link Previous PGA Governor Lever and

Control Rod Applied with Single Layshaft Hand Control Lever On Right Bank

Current PG,PGA,PGR Governor Lever and Control Rod Applied with Single Layshaft Hand Control Lever On Left Bank


Crankshaft, Main Bearings and Main Bearing Caps Crankshaft and Main Bearings 1-4 Main Bearing Caps 5


(Replaces P.L. A20-S) Harmonic Balancer Assembly 2


Applied to Crankshaft with Integral Stubshaft I


Flywheel Application 1-3 Blind Cover Application 8 Drill Rig Coupling Arrangement l0 Gear Box Drive Coupling 11 Bonded Coupling Arrangement 12

Starter Motor and Mounting Magnetic Pick-Up Application Dual Air Start Motors-Right Bank Single Air Start Motor Single Air Start Motor Flywheel Indicators

Camshaft Drive Gear Train Idler Gear Stubshaft Arrangement Camshaft Drive Gear Train 3

Camshaft and Camshaft Counterweights Camshaft Assembly 6

(Replaces P.L. A28-S) Counterweights and Overspeed Trip [2

Camshaft Bearing Brackets Camshaft Bearing Brackets I Camshaft Bearing Brackets 2-3

I 3,20-21 1

4-5,20-21 8,14-19

Engine Application

8,12,16-645EI 16-645EI 8..645EI 8,12,16-645EI

8-645EI

8,12,16-645EI

12,16-645E1 8--645E1 12,16--645E1

8,12,16..645EI

12,16,20-645E1 8-645E1

T. o f C. 42

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O IE P O It A T I O N

Parts List

Number

B32

B34

B36

B38

B40

B42

B44

B46

1348


Subject


Trip Assemblies Trip Linkage Application Overspeed Trip Assembly Overspeed Trip Pawl Bracket Assembly Previously Applied Overspeed Trip

and Reset Levers Overspeed Trip Lever, Reset Lever and



Lube Oil System Lube Oil Manifold Assembly Piston Cooling, Camshaft Stubshaft

and Rocker Arm Lube Oil Lines Rear End Lines Mounting and Piping Manifold Relief Valve Lube Oil Pumps and "Box" Type Lube

Oil Strainer

Lube Oil Strainer




Lube Oil Separator Lube Oil Separator Support Assembly

Cooling System Water Manifold Application Fresh Water Pump Application Fresh Water Pump Aplicafion




(Formerly Viscose)

Page Number

I 2-3 4 5

7

12-13 14-15

1

16 17 18

34-37

I-4

I-5

I-7

2-3 4 6

2-3

I

2-3

Engine Application

8,12,16-645E1

8,12,16-645E1

8-645E1 12,16-645E1

8,12,16-645E1

43 T. of C.

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O le P O R A T I O N

?arts List amber

B50

A52

B54

A56

B58

B59

B60

B62

B65

B66

B67

A68


Subject

Fuel Oil Filter Spin-On Fuel Oil Filter Assembly Viscose Fuel Oil Filter Assembly Filter Conversion -

Viscose to Twin Spin-On

Fuel Injector (Replaced by P.L. AI 1)

Cylinder Head Covers and Support Frames Round Top Inside Frame Corner Design

Applied to Engines withom Flame Arrestor Safety Handhold Covers



Previous Design Cover Assembly for Square Inside Corncer Frame Assembly


Overspced Trip Housing and Cover (Replaced by P.L. B32)




Engine Crankcase Pressure Detector Assembly Low Water and Crankcase Pressure

Detector Application Low Water and Cra_nkcase Pressure

Detector Application Low Water and Crankcase Pressure

Detector Assembly Cutoff Valve Assembly


Auxiliary Generator Drive Assembly

Governor Assembly-Model UG-8 Reference List Governor Assembly

Page Number

4!5 6

4-5

6-7

9

10 11

2

3

1

1

d, Governor Assembly-Models PG,PGA,PGR and PG-PH

Reference List Governor Assemblies

Governor Assembly-Models EGB-10 and EGB-13 Reference List Governor Assemblies


Engine Application

8,12,16-645E1

12,16--645EI

8-645E1

8,12,16-645EI

I2-645E1

8,12,16-645EI

T. of C. 44

E L E C T R O - M O T I V E D I V I S I O N G E N E I A L M O T O r $ C O r n P O T A T I O N


Parts List

Number

B70

B72

B78

BS0

BS1

B85

B99

Subject


Governor Drive Gear Application Governor Drive Assemblies



Silencing Type Exhaust Chamber Application Exhaust Chamber Application

Engine Air Intake Silencer and Adapters Siamese Air Intake and Mounting


Mounting

Paper and Fiberglass Engine Air Intake Filters Fiberglass Element Bag-Type

Engine Air Filter Application




NUMERICAL INDEX

P ~ e Number

I 2-3

1-2 3 4

4

3-5

1-4 5-12

Engine Application

8,12,16-645E1

8-645E1

12,16-645E1

8,12,16-645EI

8,12,16-645E1

8-645E1 12,16-645E1

8,12,16-645EI

45 T. o f C.


Pai't.~ List No. B01 ENGINE, CRANKCASE AND OIL PAN ASSEMBLY

MARINE ENGhNE CONSTRUCTION AND ROTATION DESIGNATION

ILL LL RR LR L R

Indicates Right Hand Construction, Left Hand Rotation Indicates Left Hand Construction, Left Hand Rotation Indicates Right Hand Construc.qon, Right Hand Rotation Indicates Left Hand Construction, Right Hand Rotation Indicates Left Hand Rotation Indicates Right Hand Rotation

MARINE ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY REFERENCE CHART

8-645E2,E6,12-645E2,E6, and 16-645E2,E6 Normally Aspirated Marine Engines 8-645 E5 ,E7 ,E7 B,E7C, 12-645E5,E7 ,E7B,E7C,16-645 E5 ,E7 ,E7 B,E7C, and 20-645 E5,

E7,E7B,E7C Turbocharged Marine Engines

.Normally Aspirated Marine Engine Equipped includes complete engine with flywheel, nng gear, engine blowers, air intake filters, lube oil level switch (if applicable), starter motors, exhaust chambers, and engine governor.

Turbocharged Marine Engine Equipped includes complete engine with flywheel, ring gear, starter motors, turbocharger, aftercoolers, lube oil level switch (if applicable), exhaust chambers, and engine governor.

PLATES A01-1 Taru A01-4

Original Engine Equipped I Replacement Engine Equipped Crankcase and Part Number Designation [ Part Number Designation Application Oil Pan Asm.

8391216 8391215 8391217 8391218

8429639 8435883 8435884 8423981

8450761 8497372 8452158 8476592

8473361 8473360

9511373 9510759

9546856

8371609 8371608 8371610 8371611

8369113 8369112 8369114 8369115

8421578 8480665 8480666

RL 8-645E2 LL8-645E2 } 8391215 RR 8-645E2 LR8-645E2 } 8391218

RL8~45E5 I 8435883 LL 8~45E5 i RR8-645E5 ! 8423981 LR 8-645E5

RL 8-645E6 i L 8-645E6 ! R8-645E6 LS-645F_,8

L8-645E7 R8-645E7

L8-645E7B R8-645E7B

L8-645E7C I

RL 12-645E2 LL 12-645E2 I RR 12-645E2 1 LR 12-645E2

RL 12-645E5 LL 12-645E5 } RR 12-645E5 } LR 12-645E5

LL 12-645E6 1 L 12.645E6 R12-645E6

8371608

8371611

8369112

8369115

I.,8-645E2

R8-645E2

LS-645E5

R8-645E5

L12-645E2

R12-645E2

L12-645E5

R12-645E5

GM,GMB, & MG 8E2 I

GM & GMB 8E5

GM 8E6 RL

GM & GMB 8E6

MG 8E6

} GM & GMB 8E7

I GM &GMB8E7B

I GM 8E7 CA q I

I GM,GMB,&MG12E2

GM & GMB 12E2

GM &GMB 12E5

I Mc u . GM & GMB 12E6

}

I

/9320385

/9320385

. . . .

8379796

8372547

8379796

/ When replacing an 8 cylinder crankcase manufactured before January, 1976, Accessory Kit 9319605 is also require.~

(Chart Continued on Page 2)

REVISED JULY, 1989 1 BOI


P.L. No." BO1

Original Engine Equipped Pan Number I)csignation

8431526 8444985 844~986 8465178

9512885 9512886

9546801 9546803

9511317

8374225 8374224 8374226 8374227

8365296 8365293 8365295 8365294

8430999 8422593 8456506 8430998

8427613 8430667 8430668 8427614

9512883 9512884

9546555 9546561

9511281

8374874 8374873 8374875 8374876

8424618 8424617 8424619 8424620

9512336 9510691

9547699 9547701

9509698

ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY

Marine Engine Equipped and Crankcase & Oil Pan Assembly Reference Chart (Continued)

Replacement Engine Eqt, ippcd Part Number Designation

8444985

8465178

8374224

8374227

L12-645E7

R12~45E7

L16-645E2

R16-645E2

LI6-645E5

R16-.645E5

ILL 12-645E7 LL 12-645E7 } RR 12-645E7 ! LR 12-645E7

L 12-645E7B R 12-645ETB

I

L12-645ETC i R12-645E7C

L12-645E9B

RL 16-645E2 ! LL 16.645E2 f RR 16-645E2| LR 16-645E2 I

RL 16-645E5 I. LL 16-645E5 I RR 16-645E5 | LR 16.645E5 I

RL 16.645E6 [ LL 16-645E6 : L 16-645E6 R 16-645E6

ILL 16.645E7 I LL 16-645E7 RR 16-645E7 I LR 16-645E7

L 16.645E7B R 16-645E7B

L 16-645E7C ! R 16.645E7~.'

L 16-645E9[

RL 20-645E5 LL 20-645E5 I RR 20-645E5 ~ LR 20.645E5

RL 20.645E7 | LL 20.645E7 J RR 20.645E7 | LR 20-645E7

L 20-645E7B R 20-645E7B

L 20-645E7C R 20-645E7t'

L 20-645 E91 ',

8365293

8365294

8430667

8427614

8374873

8374876

8424617

8424620

L16-645E7

R16-645E7

Application

L20-645E5

R.20-645E5

L20-645 E7

R.20..645E7

I GM,GMB & PMC 12E7

} GM & GMB 12E7B 1¢~

1GM ~ GMB12E7C I

MG12E7B /

I GM & GMB 16E2 1

1 t

I G N M B 16F..6 LL, MG16E6 1 GM GMB16 I' t

} GM &GMB 16E7 '1

f I GM & GMBI 6E7B 1

| ~GM 16E7CA 1 t

MGI6ETB Jl

GM,GMB & MG 20E5

~ GM,GMB,PMA,PMB, i PMC, & MG 20E7 't

[ GM,GMB 20-645E7B I

~GM 20ETCA

MG 20E7B )

Crankcar, c and Oil Pan ,Xsm.

8372547

8379797

8372546

8379797

8372546

8392600

B01 2

~ t ~ C T R O - M O T ' V E O ' V ' S ~ O N G E N E R A L M O T O R S C O R P O r A T i O N

P.L. No. B01


LL ENGINE RR ENGINES

LEFT HAND CONSTRUCTION RIGHT HAND CONSTRUCTION LEFT HAND ROTATION RIGHT HAND ROTATION

Previous Engines With Specific ConstrucUon and Rotation

PLATE A01-1

3 BO1

~ L E C T t O - , A O T ~ V E O ~ V : S ~ O N O E N E m A t M O T O R S C O ~ P O R A T ' O ,

P.L. No. BO1


LR ENGINE RL ENGINE

LEFT HAND CONSTRUCTION RIGHT HAND CONSTRUCTION RIGHT HAND ROTATION LEFT HAND ROTATION

Previous Engines With Specific Construction and Rotation

PLATE AO1-2

B01 4

E L ~ C T t O - M O T J V E O ~ V ' S ' O N G t N E e A L M O T O R S C O b b ' O R A T i O N

P.L. No. B01


L ENGINE R ENGINE

LEFT HAND ROTATION RIGHT HAND ROTATION

Current Engines With Standardized Construction and Rotation

PLATE A01-3

5 B01

E L E C.T I O - M O T I Y E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L. NO. B01


L E N G I N E R E N G I N E

LEFT HAND ROTATION RIGHT HAND ROTATION

C u r r e n t E n g i n e s W i t h S t a n d a r d i z e d C o n s t r u c t i o n and R o t a t i o n

PLATE A01-4

B O 1 6

E L E C T R O - M O T I V t D I V I S I O N G E N E R A L M O T O R S C O It P O It A T I O N

P.L. No. BOI ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY

Industrial Engine Equipped and Cmkcase & Oil Pan Assembly Reference Chart

8-645E1 ,E8.12~o45E1 ,ES, and 16-645El,E8 Normally Aspirated Industrial Engines 8-645E4,E4B,12-645E4,E4B,E9,E9B,16.645E4,E4B,E9,E9B,EIOB and 20-645E4,E4B,

E9,E9B,EI 0B Turbocharged Industrial Engines

Normally Aspirated Industrial Engine Equipped includes complete engine with flywheel ring gear, blower, air intake filters, lube oil level switch (if apph'cable ), exhaust chambers, starter motors, and engine governor.

Turbocharged Industrial Engine Equipped includes complete engine with flywheel, ring gear, starter motors, turbocharger, after coolers, exhaust chambers, lube oil level switch (if applicable/, and engine governor.

Note: Engine Ramp~ arc no longer prox ided a,~ basic equipment on S. SG. HG. M P, and SR Model Enginc,~ Equipped. l h c \ arc axailablc onh as "'Ship I.oo~e'" option.

Engine Equipped Crankcase & Oil Pan Asm. Part Number Part Number

New Unit Exch. New Unit Exch. Description/Application

L E F T HAND

8376100

8479927

9510711

8383313

8396440

9510655

8380834

8381208

9510654

9508752

8393791

9510705

9333655

STATIONARY

ROTATION ENGINES

9540512 /9320383 /

t . . . .

8384861

8366130

8384863

# 8384863

i . . . .

8405115

8405115

G E N E R A T I N G

t . . . .

t . . . .

8481692

8379662

UNIT APPLICATION

8-645E1 - Normally Aspirated/Models SSE1, SSE1G~G8E1, & LDSE1

8-645EA - Turbocharged/Model $8E4

8-645EAB - Turbocharged/Model SG8 E4 B

12-645E1 - Normally Aspirated/Models S12EI ~12E1G~G12E1,S12E1GW, & LD12E1

12-645FA - Turbocharged/Models S 12E4, S12E4G,SGI2EA, & S12E4GW

12-645E4B - Turbocharged/Models SI2E4B, SG12E4B, & LD12E4B

16-645E 1 - Normally Aspirated/Models S 16E I, S16E1G, & SI6EIGW

16-645FA - Turbocharged/Models S 16FA S16E4G,S16EAGW, & Modified $36G

16-645FAB - Turbocharged/Models S16E4B & SG16E4B

16-645 E 10B - Turbocharged/Model SG 16E 10B

20-645E4 - Turbocharged/Models S20FA, S20EAG, & S20E4GW

20-645E4B - Turbocharged/Models S20EAB & SG20E4B

20-645E 10B - Turbocharged/Model S20E10B

/ When replacing an 8 cylinder crenkc~e manufactured before January 1976, Accessory Kit 9319605 is also required. /-/Indicates standard capacity oil pan. Part number 1or Crangcase & Oil Pan with increased capa~ty Oil Pan will Oe

provided upon request.

7 B01


P.L. No. B01 ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY

Industrial Engine Equipped and Crankcase & Oil Pan Assembly Reference Chart (Continued)

Engine Equipped Part Number

New [ Unit Exch.

Crankcase & Oil Pan Asm. Part Number

New I Unit Exch. I

Description/Application

RIGHT

9092887

8460923

9511098

9083673

9511296

8367340

8366230

8409731

9336295

9514240

STATIONARY G E N E R A T I N G

HAND ROTATION ENGINES

9514241

8396345

8396211

8380016

8365764

8476592

8468479

8476433

9511317

8468481

8471824

9511281

8470401

9509698

/ BO1

UNIT APPLICATION

12645E4 - Turbocharged/Model S12E4

16-645E4- Turbocharged/Model S16E4

16-645E4B - Turbocharged/Models S16E4B & SG16E4B

20-645E4 - Turbocharged/Model $20E4

. . . . . . . . . . . . 20-645E4B - Turbocharged/Models SG20FAB

HOUSED & SKID MOUNTED G E N E R A T O R UNIT APPLICATION

8442043

8406423

8372462

8373074

D R I L L

/9320383 /-

/9320383

8384861

8366130

MARINE

/ 9320385

8379796

8372547

8372547

8379797

8372546

8372546

8392600

8392600

8481855

RIG

. .

- . .

848 1692

8379662

D R I L L RIG

/ . . . .

8486627

8481900

8403287

8497187

16-645E4 - Turbocharged/Model MP36

20-645E4 - Turbocharged/Model MP45

20-645E4 - Turbocharged/Mode1999-20

20-645E4 - Turbocharged/Model MP45M

20-645E4B - Turbocharged/Models MP45B & HG20E4B

20-645E4B - Turb ocharged/Model HG20E4B

APPLICATION

8-645E1 - Normally Aspirated/Model SR11E1A

8-645EI -Normally Aspirated/Model SR11E lW

12-645EI - Normally Aspirated/Models SR12E1W, SR12EIG, & 3-12E-W7M

16-645E1 - Normally Aspirated/Models SR16E1G,SR16E1GW, & 2-16E-7M

APPLICATION

8.645E8 - Normally AspiratedfModd MD8E8

12-645E8 - Normally Aspirated/Model MD12E8

12-645E9 - Turbocharged/Model MDI2E9

12-645E9B - Turbocharged/Model MD12EgB

16-645E8 - Normally Aspirated/Model MD16E8

16-645E9 - TurboeaMrged/Model MDI6E9

16-645E9B - Tmbocharged/Model MD 16E9B

20-645E9 - Turbocharged/Model MD20E9

20-645E9B - Turbocharsed/Model MD20EgB

When replacing an 8 cylinder crankcase manufactured before January, 1976, Accessory Kit 9319605 is also required.

8

E L E C T e O - M O T I V E D I V I S I O N G E N E I A L M O T O R S C O J P O R A T I O N


Crankcase and Oil Pan Assembly PLATES 1301-5 and 6

P.L. No . BO1

Re/. Part Quantity No. Number Required Description

C R A N K C A S E A S S E M B L Y .. Engine - I n c l u d e s Oi l Pan

It is essential that the crankcase and oil pan be rna~ntained the same length to assure proper assembly of end housing parts. Therefore, it is recommended that the crankcase be ordered as an assembly of crankcase and oil pan. Refer to Parts List 54 for apph'cable cyh'nder head cover frames. Engines delivered after February 1972 have a reduced diameter hardened insert for the water manifold supports located at the crankcase camshaft drive en~ This crankcase will only accept the current water manifolds with the reduced diameter flange having an O.D. 03'3.370 inches. Therefore, it is recommended that new water manifolds be ordered with the crankcase and oil pan. Refer to Parts List 44 for applicable water manifolds.

1 . . . .

6 2 8344365 6*2 9311575

4 3 9096428

A

°

°

1

2 1

°

°

B °

1

2 2 1 1

4

- 8-645 engine - 12-645 engine

C - 16-645 engine D 20.645 engine

1 1 CRANKCASE ASSEMBLY .. Engine - Includes oil pan- See reference charts on Pages 1,2,7 and 8

2 BASE .. Anchor shackle 1 BASE .. Anchor shackle. Optional on turbo-

charged engines only, camshaft drive end - BOLT .. Base mounting - 1-14 x 2 Type C flanged

12 point - Formerly 272580 and 9436877 Qty. 8 required with 2-8344365 base Qty. 4 required with 1 ~344365 base

4"3 9096320 4 4 4 BOLT .. Base mounting - 1-14 x 4-1/2 Type C flanged 12 point -Applied with 9311575 base

/ 4 8271449 20 28 36 44 STUD ,. Main bearing . 1 -1 /4-12xl5-11 /16 in . long

For Gauging Purposes, optional Ground Surface Stud 8475541 is available for application to center main bearings only.

5 8089200 10 14 I 20 24 NUT .. Spline - 3/8-24 - Cylinder head bracket bolt 6 9085894 20 28 40 48 BOLT .. Cyl. head crab - 1-3/4-12 x 15-5/8 - Replaces 8347885 7 8348556 10 14 i 20 24 BOLT .. Bracket . 3/8-24 x 3 in. long 8 8133575 10 14 20 24 BRACKET .. Crab bolt 9 8213064 20 28 36 44 NUT .. Main bearing stud - 1-114-12 slotted head - Upper

10 8213347 - - 2 2 RETAINER .. Main bearing stud - Center mains only /4 11 8408684 20 28 : 36 44 NIT/' .. Main bearing stud - 1-1/4-12 hex. lower - Replaces

8 0 2 8 7 2 5 /4 12 8412532 20 28 36 44 WASHER .. Hardened - Lower main bearing stud nut

[-/ Engines produced after May, 1968 apply a hardened washer 8412532 and main bearing nut 8408684 to prevent gouging by the nut. The hardened washer should only be used with the new nut 8408684. The present nut is 1/4 in. shorter and will accommodate the applican'on of the washer. The washer must not be app~ed with the former castellated nut 8028725 because the nut will extend beyond the end of the stud and not allow engagement o f the socket wrench when torqueing in the area of the o~ pan suctfon pipe. The hardened washer should not be applied to a main bearing cap that has been gouged by a nut unless these gouges have been milled from the surface o f the main bearing cap. Contact our Service Department for machining tolerances.

13 186266 BOLT .. 1/4-20 x 3-1/4 hex. head - Center mains only 13 179808 20 28 3~ 4~ BOLT .. 1/4-20 x 2-3/4 hex. head 14 8035130 20 28 36 44 N u r .. L o c k - 1 / 4 - 2 0 hex. 15 8268641 8 12 16 20 INSERT .. Lower liner 9088530 . . .060 O.S. 16 8344765 8 12 16 20 ELBOW .. Exhaust

B R A C K E T .. Man i fo ld - P i s t o n Cool ing

Contact our Service D ~ n t for information on repairf~ and/or replacing damaged piston cooling numifotd~

617 8 1 4 0 8 6 5 [ 1 2 1 6 1 1 BRACKET ../d~nifold - Piston cooling - Undrilled ¢18 8445780 88 12 16 20 BRACKET .. M, nifold - Pigon cooling - Two piece, machined

and t a p p e d . NOTE: For ~tal la t ian ~tstructions, see W.S. 10556

9 B 0 1

E L E C T I O - M O T I V E D I V I S I O N G E N [ ! A t M O T O 1 $ C O i l P O | A T I O N

P .L . N o . B 0 1 ENGINE EQUIPPED A N D CRANKCASE & OIL PAN ASSEMBLY

Ref. Par t No. N u m b e r Description

19 8032691 19 8 0 3 2 6 8 2 19 8 0 3 2 6 9 3 19 8360715 20 8 1 5 9 0 2 9 21 8 3 4 6 2 5 5 2 1 A . . . .

* 22 8433263

23

* 24 8 2 2 7 1 6 8 * 25 8 3 1 9 8 4 9 * 26 3 3 2 0 3 6 2

27 193933

O I L P A N

2 8

29 8 0 8 1 2 3 4 30 1 0 3 8 7 0

* 30 8 1 7 3 3 1 9

* 31 103879 32 106643

* 33 8 3 4 8 6 2 0

34 8 4 8 0 6 9 4 34 8 4 8 0 3 5 6

34 8 4 4 3 7 8 1 34 8 4 7 7 7 1 3

34 8 4 4 3 7 7 9 34 8 4 8 0 3 5 7

Quan t i ty Re( ~uired

A i3 - - C

I 1 1 1

2 - - 2

" " 2

5 7 0 2 4 4 4 4 5 7 0 : 2 2 2 2 2

1 1 1 1

1 1 1 1 1 1 1 1

As Required

As Required

34 8 4 3 4 1 7 2 35 9 3 1 5 2 6 2

A S S E M B L Y .. E n g i n e

1 21 21 2 2 2 -

1 1 - - As Req 'd . - 1 1

1 - 1

- 1 1 . °

- 1

- 1 1 1 1 1

8-645 Engine 12-645 Engine 16-645 Engine 20-645 Engine

CRANKCASE ASSEMBLY .. Eng ine - Includes oil pan

TUBE .. Piston coohng - Manifold TUBE .. Piston cooling - Manifold TUBE .. Piston cooling - Manifold TUBE .. Piston cooling - Manifold TUBE .. Oil lubricat ing TUBE .. Breather C A P .. M a i n b e a r i n g - See P a r t s List B I8 SLEEVE .. Water mani fo ld - Camshaft drive end -

3.38 I.D. x 3.63 O.D. x 1-5/16 wide PLATE .. Name - In jec tor t iming

8 3 0 7 7 9 7 - RS-645E2.E6 8293393 - LS-645E1 ,E2 ~ , E 8 8 4 2 9 4 7 7 - RS.645ES,E7,E7B,E7C 8 4 0 7 7 3 7 - L8-645 E4,E4B,E5,E7,E7B,E7C 8 3 0 7 7 9 4 - R12-645 E2,E6 8 2 9 3 3 9 2 - LI2 -645E1 ,E2 ,E6 ,E8 8376252 - RI2-645E4,E5,E7,E7B,E7C - Former ly 8367252 8376251 - LI2-645E4,E4B,E5,E7,E7B,E7C, E9,E9B - Former ly 8367251 8307791 - RI6-645E2,E6 8293391 - L16-645E1,E2,E6,E8 - Former ly 8393391 8297931 - R16-645FA,E4B,ES,E7,E7B,E7C 8290819 - L16-645FA,E4B,ES,E7,E7B,E7C,E9,E9B,E 10B 8 3 7 7 1 4 8 - R20-645 FA,F.,4B,ES,E7,E7B,E7C 8 3 6 0 8 9 5 . L20-645FA,FAB,E5,E7~E7B,E7C,E9,E9B,E10B

PLATE .. Name - Model and serial no. - Former ly 8363465 PLATE .. Name - Serial No. , B.H.P., and R_P2vl. PLATE .. Name - Reads "'Warning: Do not under

any circumstances remove engine oil pan cover, top deck covers or open top deck for at least (2) hours following an emergency engine shutdown. "

RIVET .. Plate m o u n t i n g - 3 /32 x 1[2

OIL PAN ASSEMBLY .. E n g i n e - Except mar ine and mar ine drill rig NUT .. Spline - 1/2-20 PLUG .. Pipe - 1 M.P.T. - Square head PLUG .. Pipe - 1 M.P.T. - Dry sea l - Headless .

Coun te r sunk PLUG .. Pipe - 3 /8 M.P.T. PLUG .. Pipe - 1-1/2 M.P.T. - Square head P L U G .. P ipe- 1/2 M.P.T. - Square socke t - Increased

capaci ty oil pan PIPE .. Suct ion - Fo rmer ly 8179200 PIPE .. Suct ion - Fo rmer ly 8159729 - S tandard capaci ty

oil pan TUBE .. Suction - Increased capacity oil pan PIPE .. Suct ion - Fo rmer ly 8173171 - S tandard capaci ty

oil pan TUBE .. Suct ion - Incrased capacity oil pan PIPE .. Suction - S t anda rd capacity oil pan -

Models S20E4,S20E4B, and SG20E4B T U B E .. Suct ion - Increased capacity oil pan TUBE .. Drain - Air b o x - Replaces 8356135

Marine and Marine drill rig engines only

1301 1 0 R E V I S E D J U L Y , 1 9 8 9


ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY P . L . N o . BO1

ReL Part No. Number

Quantity Required Description

36 9315261 36 9544313

* 37 8411101

* 38 8480810 * 38 8480811

39

40 8081234 41 103870 42 8348620 43 106642 44 8488714 44 8488713 44 8488712 44 8488616

* 44A 8481570 * 44A 8480809

45 272511 46 272512 47 8032724 48 131019 49 8054189

50 103343 51 8032719

8-645 Engine 12-645 Engine 16-645 Engine 20-645 Engines

CRANKCASE ASSEMBLY .. Engine - Includes oil pan OIL PAN ASSEMBLY .. Engine - Except manne and

marine drill rig - Cont inued TUBE .. Drain - Air box - Replaces 8356134 TUBE .. Drain - Air box - Formerly 9315261 PIPE ASSEMBLY .. Fil ter siphon - Except 12 & 16-645E1

engines and engines wi th increased capacity oil pans

TUBE .. Oil gauge- Standard capacity oil pan TUBE .. Oil gauge - Increased capacity oil pan

OIL PAN ASSEMBLY .. Engine - Marine and marine drill rig only NUT .. Spline - I /2-20 PLUG .. Pipe - 1 M.P.T. - Square head PLUG .. Pipe - 1/2 M.P.T. - Square socket PLUG .. Pipe - 1-1/4 M.P.T. - Square head TUBE .. Oil suction TUBE .. Oil suction TUBE .. Oil suction TUBE .. Oil suction TUBE .. Oil gauge

TUBE .. Oil gauge

BOLT .. Crankcase to oil pan - 1-14 x 2-3/4 hex. head BOLT .. Crankcase to oil pan - 1-14 x 9 hex. head NUT .. Lock - 1-1/4 bex. WASHER .. Plain - 1-1/16 I.D. x 2 0 . D . DOWEL .. Tapered - 1/2-20 x 2

8 1 2 6 9 9 1 . . 0 1 0 O.S. 8 1 2 6 9 9 2 . . . 0 3 0 O.S. WASHER .. Plain- 1/2 NUT .. Lock - 112-20 hex .

Marine oil pans manufactured prior to December, 1967 had a year type rail and require a flat gasket, Reference Number 52. Marine oil pans manufactured after December, 296 7 and all industrial oil pans have a grooved rail and require a round silicon rubber seal, Reference Number 53 and air box drain "'O'" rings, Reference Number 54.

GASKET .. Crankcase to Marine Oil Pan - Previous Design Pan wi th .Fiat Rail

52 8247633 52 8243305 52 8242613 52 8375248

2 i ° o

° GASKET GASKET GASKET GASKET

.. Rubber asbes tos - Crankcase to oil pan

.. Rubber asbestos - Crankcase to oil pan



SEAL .. Crankcase to Oil Pan - Current Design with Grooved Rail

53 8187007 53 8187009 53 8187010 53 8360920 54 8198078

P A I N T .. E n g i n e

* 55 . . . . [

I "" 56 8228726

o . ii?

A.,, Required

A.,, Required

S E A L . . Silicon rubber - Crankcase to oil pan SEAL .. Silicon rubber - Crankcase to o i lpan SEAL .. Silicon rubber - Crankcase to oil pan SEAL .. Silicon rubber - Crankcase to oil pan " O " RING .. Air box drain

Qt, ant i ty 2 required on EI.E4.t-!4B. and EIOB cnginc.,~ Quant i ty 4 required on E2.E5.E6.ET.E7B.ETC.ES.Eg.E9B cnzincs

I ! N A M E I . . . t -nginc - Suede g r a y - 8078289 .. Qt. 1221147 .. ( ia l lon 8133054 .. 5 gal lons

P R I M E R . . Buff ox ide - 1 gal lon

11 BO1

E t E C T e O - M O T I V E D I V I S I O N O E N E I [ A I. M O T O | S C O e P O IE A T I O N

P . L . N o . B01

Ref. Part No. Number

ENGINE EQUIPPED AND CRANKCASE AND OIL PAN ASSEMBLY

Quanti ty Required Description

- - 8-645 Engine - 12,645 Engine

A B C D 20-645Engine - 16,645 En~ae

F L A N G E .. D r a i n - A i r B o x

1 I 1 1 4 4

4 4

1 1 1 1 4 4

4 4

FLANGE .. Drain - Air box GASKET .. Flange mount ing BOLT .. Flange mount ing- i /2-20 x 1-1/4

hex. head r , 'ASHER .. Plain - 1/2

+ 57 8364299 + 58 8356239 + 59 181429

+ 60 6101229

F L A N G E . . B l i n d - P i s t o n C o o l i n g T u b e

Not applicable to marine and marine drill rig

+ '61 8159199 +*62 8159200 +*63 8028314 +*64 8116738

4 4 4 4 As Required

FLANGE .. Blind - Piston cooling tube - Camshaft drive end GASKET .. Flange mounting BOLT .. Fhnge mount ing - 3]8-24 x 7/8 hex. head - Drilled WIRE .. L o c k . 3 /64 alia. - Available 500 ft. length

ENGINE MOUNTING HARDWARE

t ' 6 5 . . . .

* 66 8137697 t ' 6 7 ....

* 68 218445 4

8 4

8 BOLT .. Engine moun~'ag 271549 - 1-8 x 2-1/2 hex. head 2 7 1 7 0 2 - 1-8 x 3 hex. head

WASHER .. Lock - 1 DOWEL .. Pin - Engine mounting

8022474 - 1 in. x 3-1/4 in. long - 1-8 threaded end 8341940 - 1 in. x 3-3•4 in. long - 1-8 threaded end

4 I NUT .. 1-8 hex.

8 4

/ Applicable part dependent upon specific installation requirement.

G A U G E .. O i l L e v e l

i . . . . l 71 188002 As Required

Oil Level Gauge Part Number

8195723

8325439

8378325

8367720

8333323

8290105

9508969

8335941

8335969

8374643

GAUGE .. Oil level - Dipstick- See chart below SEAL .. Felt - Oil level gauge

PLUG .. Button - Oil dipstick hole

Engine Model Application

8-645EI ,FA,E4B,I 2,16-645E I

12,16-645EAJ~4B (Standard Capacity Pan) except MP36

20-645E4,E4B (Standard Capacity Pan) except MP45 & 999-20

12,20-645E4,E4B (Increased Capacity Pan) includes MP45 & 999-20

16.645EA,E4B (Increased Capacity Pan) and 20-645E10B

16-645E4 fMP36)

16.645EIOB

8.645E2,ES,E6,E7,E7B,E7C,E8

12-645E2,ES,E6,E7,E7B,E7C,ES,Eg,E9B,16-645E2,ES,E6, E7,E7B,E7C,ES,E9,E9B

20-645 ES,E7,E7B,E7C,E9,E9B

B01 12

E L E c T E O - M O T I V E D I V I S I O N G E N E I A L M O T O R S C O e P O I A T I O N

ENGINE EQUIPPED AND CRANKCASE & 0IL PAN ASSEMBLY

Industrial

VIEW A-A

P.L. No. BO1

-5

23 27

-13

-17 18

-19

"~' / ~ ~ ~ ~ ~ ',,~,/~T~

ReL No. ! VIEW B-B

PLATE BO 1-S

13 BO1

E L E C T R O - M O T I V E

P.L. No. B0I ENGINE

D I V I S I O N G E N E It A t M O T O R S C O t P O R A T I O N

EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY

Marine and Marine Drill Rig

VIEW A-A .-----'---8 r '5

27

CURRENT DESIGN OIL PAN WITH GROOVED RAIL

A

-9 '13

PREVIOUS DESIGN OIL PAN WITH

FLAT RAIL

~ 4 5

L F- 4.4

49 50 51

Ref. No. 40

42 .21A

O

O

O

O O O

0 0

~ 40

O O I__ oC)o 0

~ . / ' - - 39

43 43

Ref. No. 1

PLATE B01-6

~ 7 8 19

BO1 14

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O l t P O I A T I O N

P.L. No . B01 ENGINE EQUIPPED AND CRANKCASE & OIL PAN ASSEMBLY

Lube Oil Level Switch

8-645 E2 J~5 ,E6 j~7,E7B,E7C,E8,12-645E 1 ,E2,E4,E4B,E5 ,E6,E7,E7B,E7C,ES,E9,E9B, 16 -645 E2 ,E4B,E5 ~E6,E7 ,E7 B ,E8 ,E9 ,E9B, and 20-645 E4 ,E4B,E5 ,E7,E7 B ,E7C ,E9 ,E9 B Engines

Items Listed Below Apply Only to Oil Pan Assemblies with Provisions for Lube Oil Level Switches


1 8445672

1 8469107

1 8464151

2 8452592 2 9552513 2 9552609

*2A 8445673 3 3 3 4 9331638 4 9552597 4 9552598 5 5 6 7

* ~ 8 8260167 ~8 8446535

* 9 8271857 * 10 8271869 * 11 122159

\

VIEW A-A

Qty. Req.

1 I i

I - 1 - , i

'1 I i

I 1

1 1

' l °

1 1 . I

11 ' 1 - m

1 "1

1 2 5

i - 1 t 1 1 2

3

A~

PLATE A01-7

Description

SWITCH ASM... Lube oil level - Normally dosed - Dry - 27-3/8 in. long - 8-645E2, ES,E6,12-645E 1 ~,E4B,ES,E6,E7,16-645E2,E4B,ES,E6,E7,20-645E4,E4B,E5, E7 engines

SWITCH ASM... Lube oil level - 1 normally dosed, 1 norm~lly open - Wet - 23-3[4 in. long - 8-645E2 engine

SWITCH ASM... Lube oil level - Normally open - Dry- 27-3/8 in. long - 8-645 E2 ~E5,E6,E7B,E7C,E8,12-645E 1 ,E2,E4,ES,E6,E7,E7B,E7C,E8,E9,E9 B, 16-645E2,E5,E6,E7,E7B,E8,E9,E9B, and 20-645E5,E7,E7B,E7C,E9,E9B engines

SWITCH ASM... Lube oil level SWITCH ASM... Lube oil level SWITCH ASM... Lube oil level CASING .. Level switch STEM ASM... Switch - Includes cap STEM ASM... Switch- Includes cap STEM ASM... Switch - Includes cap FLOAT ASM... Switch FLOAT ASM... Switch FLOAT ASM... Switch SPACER .. Switch float SPACER .. Switch float COLLAR .. Spacer SCREW .. Set - Spacer

ELBOW.. Switch pulling ELBOW .. 1/2 capped COVER ASSEMBLY .. Switch

GASKET .. Cover mounting SCREW .. No. 8-32 x 1/4 round head - Slotted

R E V I S E D J U L Y , 1989 1 5 B 0 1



1 8399908

* 2 8084603 * 3 424267 * 4 8084794

5 8399910 * 6 8084603 * 7 424267

8 8084794

9 8398245

10 8398594 * 11 8398360 * 12 424267 * 13 8084794 / 14 8398434

14 9094897

* 15 8398360 * 16 424267 * 17 8084794

18 8399795

19 8418813 * 20 8398360 * 21 424267 * 22 8084794

23 8399794

* 24 8398360 * 25 424267 * 26 8084794

27 8464086 * 28 8398360 * 29 424267 * 30 8084794

31 8398740 * 32 8398360 * 33 424267 * 34 8084794

/

A

C

E N G I N E RAMPS

Hinged Engine Ramps

8,12,16-645E1 and 8,12,16,20-645E4 Engines

PLATES B03-1 and B03-2

Quantity Reauired

9~ 9~

Parts List No. B03

Description

- 8-645El,E4 engines - Models SSE1,G,SSE4, SR11E 1A,E 1W,SK 11EPA,LD8E I G

12E645E1 ,E4 engines- Models S12E1,G, GW,S12E4,BG,G,GW,SR12E1W,G,3-12E-W7M, LDI 2E 1G,EIP,LD12E4BG

12-645E1 engines - Models S12E1G,GW 12-645E4 R.H. & L.H. rotating engines with redundant

starters- Model $12E4 16-645El,E4 engines - Models S16E1 ,G,GW,

S 16 E4,G ,GW,SR 16E 1GW,2-16E-7M,S 16 E4 ,G,GW, and modified $36G

16-645 E 1 ,E4 engines- Models S 16E 1GW,S 16E4BG 16-645E4 R.H. rotating engine - Model S16E4 20-645E4 engine- Models S20E4,BG,G, 20-645 EA engine - Model SG20E4B

K 20-645E4 R.H. rotating engine - Model $20E4 - with redundant starters

RAMP ASM... Engine- Right bank - Formerly 8214592 and 8214593 LEG .. Ramp

PIN .. 1/2 x 2-3/4 in. long HINGE .. Ramp leg

RAMP ASM... Engine - Left bank - Formerly 8214594 LEG .. Ramp


RAMP ASM... Engine - Right bank - Formerly 8215023 and 8207916

RAMP ASM... Engine - Right bank LEG .. Ramp

PIN .. 1/2 x 2-3[4 in. long HINGE .. Ramp leg

RAMP ASM... Engine - Left bank - Formerly 8188633 RAMP ASM... Engine - Left bank

LEG .. Ramp PIN .. i /2 x 2-3/4 in. long

HINGE .. Ramp leg RAMP ASM... Engine- Right bank rear - Formerly

8215233 and 8215234 RAMP ASM... Engine- Right bank rear

LEG .. Ramp PIN .. Ramp - 1/2 x 2-3/4 in. long

HINGE .. Ramp leg RAMP ASM... Engine- Right and left bank front

and for column E only left bank rear LEG .. Ramp

PIN .. 1/2 x 2-3/4 in. long HINGE .. Ramp

RAMP ASM... Engine- Left bank rear LEG .. Ramp


RAMP ASM... Engine - Right bank rear LEG .. Ramp


Use 8496351 ramp on those units with lube oil level switches. The serviceable components o/'8398434 and 8496351 are identicaZ

REVISED JULY, 1989 1 B03


P.L. No. B03 ENGINE RAMPS

Ref. Part Quantity No. Number Required Description

35 8365919

36 8398360 37 424267 38 8084794 39 9519170 40 8409970

* 41 8398360 * 42 424267

43 8084794 44 8192353

* 45 8192618 46 8192351 47 181427 48 103343 49 8177613 50 8085073 51 8032918 52 108630

gg

~ J d

Z

m

h l .

r,9

o

4

2 12

6

c b

. .

5 ; ; 4

24 24 [24

12 1 12 12

4 24 36

12

; 8

4 4 24 24!

4 12 14: 12 12i

. °

LEFT

- i 8-645El,E4 engines - Models S8EI,G,S8E4, SRI 1E IA,EIW,SK11EPA,LD8E1G

12-645E1 ,E4 engines - Models S12E1 ,G, GW,S 12 E4 ,BG ,G,GW ,SR 12E 1W,G,3-12E-W7M, LD12E1G,E1P,LD12E4BG

12-645 El engines - Models S12E 1G,GW 12-645F,4 R.H. & L.H. rotating engines with redundant

starters - Model S12E4 16-645 E1 ,E4 engines - Models S 16El ,G,GW,

S 16 E4, G,GW ,S R 16 E 1 GW ,2 - 16 E-7M ,S 16 E4,G ,GW, and modified $36G

16-645 E 1 ,E4 engines - Models S16E I GW~q 16E4BG 16-645E4 R.H. rotating engine -Model S16E4

- I 20-645E4 engine - Models S20E4,BG,G, K 20-645E4 engine- Model SG20E,4B

20-645E4 R.H. rotating engine- Model $20E4- with redundant starters

2 i RAMP ASM... Engine- R i ~ t and left bank front and for column H only left bank rear LEG .. Ramp


RAMP ASM... Engine - Left bank rear RAMP ASM... Engine - Left bank rear

LEG .. Ramp PIN .. 1/2 x 2-3/4 in. long

HINGE .. Ramp leg BRACKET .. Ramp mtg. - Lower - 5 - i /16 in. long BRACKET .. Ramp mtg. - Lower - 9-1/16 in. long BRACKET.. Ramp lock - Upper BOLT .. Bracket to oil pan - 1/2-20 x 1 in. long WASHER .. Plain - 1/2 ROD .. Eye - Handwheel - 1/2-13 x 3-1/8 in. long HANDWHEEL .. Ramp lock

12 PIN..Hmge 12 PIN .. Cotter- 1/8 x 7/8 in. long

3 3 3 8

24

4

8-645E1 & 8-645E4 ENGINES

0 ;liT BANK

LEFT BANK

0 0

12-645EI & 12-645E4 ENGINES

[.. Z O t l

Z

ee O f ~

t l a

P7532,P7538,P7545,P7547,P7548,P7778 P8865,P8918,P8999,P9122,P9202

RIGHT BANK

PLATE B03-1

B 0 3 2 R E V I S E D J U L Y , 1989

EL E C T R O - M O T I V E D I V I S I O N G E N E R A L

ENGINE RAMPS

M O T O R S C O R P O R A T I O N

P.L. No. B03

LEFT BANK 23 27 j - - 23

[.,, t~

Ct2

16-645EI & 16-645E4

19

ENGINES

A""J ~-- 23

RIGHT BANK

35 LEFT BANK 39 35 / - . .

.40 __ p '

20-645E4 ENGINE

c~

o

c~a

0 0

31 " ~ " - - 3 5

RIGHT BANK

VIEW A-A VIEW B-B

Engine Ramp Application

PLATE B03-2

3 B03

E L E C T R O . M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P . L No. B03

<

r..,

u,d > c~ F,-,, ,kr,., <

,<

ENGINE RAMPS

Stationary Engine Ramps

12 and 20-645E4 Engines

LEFT BANK 7 - ~ 4 - . ~ , F , - 3

1 i I ;: I :

: "" 10 i . . . .

9 7-i~ 9 9

1 2 - 6 4 5 E 4 E N G I N E

8/

15

~:--- ~ 1 1 , ~ L17--'p~u I ]

; J I

6 Jv 4..J ~ 2.Y RIGHT BANK

LEFT BANK 7-.,% 5 - , ~ 5 - , ~

- - - I 0 3 ~ ' ~ - - - -

11 .; ~gJ

! [ ii ::

L g J

10

"- - - -'-" 1

- - ~ 1 2 1 3

t . . t l 4

3" A

20-645E,1 ENGINE

'° _ 1 1 _ / r 9

[ 1 ~ 6

/,-1

l i 8~"" I

s Y

1 5 j6 9--,.- _ _ 1 7

~ 4 mGHT

_ 9 . . . . . 8 _.?r_._

• Ii ii ~ 13 : !i ; ~ L14

2.Y"

PLATE B03-3

z o r~

z

>. ae O uC r ~

<


A - B

1 8342597 4 4 2 9085718 1 2 9081016 - 1 3 9081018 1 4 9085717 21 4 9081015 - 5 9081014 - I 6 9081013 11

7 9085719 i 7 9081017

8 8215152 i 9 9081024

10 271605 11 103326 26 12 179883 . '121 13 103323 L2 112 14 102637 .2 I 12 15 179839 16 24 16 103321 L6 24 17 102635 L6 24

P708026856

12-645E4 engine - Model S12EAGA 20-645E4 engine - Models S20E4G,S20FAGA

STEP ASM... Engine ramp RAMP ASM.. . Engine - Right bank front RAMP ASM... Engine- Right bank front RAMP ASM... Engine - Left bank front RAMP ASM... Engine - Right and left bank intermediate RAMP ASM... Engine - Right bank intermediate RAMP ASM... Engine - Right and left bank intermediate RAMP ASM.. . Engine- Right bank rear RAMP ASM... Engine - Left bank rear RAMP ASM... Engine - Left bank rear PAD. . Tapping - Welded PAD .. Tapping - Welded BOLT .. Support bracket to base - 3/4-10 x 1-1/4 hex. head WASHER .. Lock- 3/4 BOLT .. Step to ramp - 1/2-13 x I-1/4 hex. head WASHER .. Lock - 1/2 NUT .. 1/2-13 hex. BOLT .. Ramp to ramp - 3/8-16 x 1 hex. head WASHER .. Lock - 3/8 NUT .. 3/8-16 - Hex.

B 0 3 4


P . L . N o . A 0 3

Ref. Part No. N u m b e r

1 8 2 1 5 2 3 4 * 2 8084603 * 3 4 2 4 2 6 7 * 4 8 0 8 4 7 9 4

5 8177615 6 8084603 7 4 2 4 2 6 7 8 8 0 8 4 7 9 4

9 .8365916 9 8398740

*10 8 3 9 8 3 6 0 *11 4 2 4 2 6 7 "12 8 0 8 4 7 9 4

13 8 3 6 5 9 2 0 13 8 3 6 5 9 1 9 14 8365915 15 8 0 8 4 6 0 3 16 8 3 9 8 3 6 0 17 4 2 4 2 6 7 18 8 0 8 4 7 9 4

19 8 3 6 5 9 1 8 19 8409970

*20 8365915 "21 8084603 *22 8 3 9 8 3 6 0 *23 4 2 4 2 6 7 *24 8 0 8 4 7 9 4

25 8365919 *26 8 3 9 8 3 6 0 *27 4 2 4 2 6 7 *28 8 0 8 4 7 9 4

29 8192353 30 8192351 31 181427 32 103343 33 8 1 7 7 6 1 3 34 8085073 35 8 0 3 2 9 1 8 36 108630

Quant i ty Required

A - - B

1 -

2 - 2 - 2 -

1 -

3 - 3 - 3 -

- 1

- 3

- 3

- 3

- 1

- 1

- 2

- 3

- 1

- 2

- 1 . .

- ~

" I 3

°

o " I

4 ~ 2 ,1

12 ' ~A 18 ~

2 ,1 2 ~ 6 t~

D I V I S I O N G E N E R A L

ENGINE RAMPS Hinged Engine Ramps

16 and 20-645E4 Engines PLATE A03-4


P .L . N o . B 0 3

Description

.

1

C

1

1

1

24

12

16-645E4 engine - Model MP36 20-645E4 engine - Model MP45 (Ramps are no t applied in

uni ts with raised ba t t e ry boxes) 20-645E4 engine - Model 999-20

RAMP ASSEMBLY .. Engine - Right bank rear LEG .. Ramp - 8-9/16 in. long

PIN .. Ramp leg- I /2 x 2-3/4 in. long HINGE .. Ramp leg

RAMP ASSEMBLY .. Engine - Right bank f ron t LEG .. R a m p - 8-9/16 in. long

PIN .. Ramp leg- I / 2 x 2-3/4 in. long HINGE .. Ramp leg

RAMP ASSEMBLY .. Engine - Right bank rear RAMP ASSEMBLY .. Eng ine - Right bank rear

LEG .. Ramp -9 -3 /8 in. long -Former ly 8365915 PIN .. Ramp leg- 1/2 x 2-3/4 in. long

HINGE .. Ramp leg

RAMP ASSEMBLY .. Engine - Right bank f ron t RAMP ASSEMBLY .. Engine - Right bank f ron t

LEG .. R a m p - 7-1/16 in. long .. R a m p - 8-9/16 in. long

LEG .. R a m p - 9-3/8 in. l ong- Formerly 8084603 PIN .. Ramp leg- 1/2 x 2-3/4 in. long

HINGE .. Ramp leg

RAMP ASSEMBLY .. Engine - Left bank rear RAMP ASSEMBLY .. Engine - Left bank rear

LEG .. Ramp - 7-1/16 in. long LEG .. Ramp - 8-9 /16 in. long LEG .. R a m p - 9-3/8 in. long

PIN .. Ramp leg - 1/2 x 2-3/4 in. long HINGE .. Ramp leg

RAMP ASSEMBLY .. Engine - Left bank f ront LEG .. Ramp - 9-3/8 in. long - Formerly 8084603

PIN .. Ramp leg - 1/2 x 2-3/4 in. long HINGE .. Ramp leg

BRACKET .. Ramp m o u n t i n g - Lower BRACKET .. Ramp lock - Upper BOLT .. Bracket to oil p a n - 1/2-20 x 1 in. long WASHER .. Plain - I /2 ROD .. Eye - I-Iandwheel - 1/2-13 x 3 - I / 8 in. long HANDWHEEL .. Ramp lock PIN .. Hinge PIN .. C o t t e r - 1/8 x 7/8 in. long

5 B03

E L E C T = O - M O T ' V E

P.L. No. B03


ENGINE RAMPS

LEFT BANK


> 1

e~

t " L~ ,<

cJ

16-645FA ENGINE

RIGHT BANK

LEFT BANK

20-645E4 ENGINE

9/ RIGHT BANK

, ~ ~ ~

...~.. ~

6 31 14 32

VIEW A-A

3 4 ~ r32

B

Engine Ramp App~cation

PLATE A03-4

VIEW B-B

0 Q~ U.

z u~

>. a~ o

B03 6


H A N D H O L E


C O V E R A N D C Y L I N D E R T E S T

Safety Handhole Cover Assembly

Marine and Marine Drill Rig Engines


Parts List N o . B 0 4 V A L V E


COVER ASSEMBLY .. Handhole - S a f e t y - Previous Design

1 8381095

2 8381094 3 3343838 4 3329128 5 3343830 6 8388028 7 8381093 8 8384197 9 8390167

10 8381128 11 8384182 12 8388029 13 103373 14 8291349

1 COVER ASM.. . Handhole - Safety - Replaces 3325014

1 COVER .. Handhole 1 BAR .. Clamping 1 NUT .. Square 1 HANDWHEEL ASM. . . Incl. stem 1 GASKET .. Handwheel 4 DEFLECTOR .. Safety cover 4 GASKET .. Deflector 4 WASHER .. Seal 4 BOLT .. Deflector 4 SPRING .. Safety cover 4 NUT .. Special - Safety cover 4 PIN .. C o t t e r - 3 /32 x 3/4 long 1 GASKET .. Handhole cover to oil pan

,2 See Page 2. Ref. No. ] for current design safety handhole cover assernbb,.

3_/" 13-

2 req. per 8 cyl. engine 3 req. per 12 cyl. engine

4 req. per 16 cyL engine 5 req. per 20 cyl. engine

21 6-~

Ref. No. 1 PLATE B04-1

C O V E R A S S E M B L Y .. Handhole - Safe ty

15 3325014 I COVER ASM.. . Handhole - Safety - Repl. by 8381095

16 3343485 1 COVER .. Handhole 17 3343838 1 BAR .. Clamping

"18 3329128 1 NUT .. Square 19 3343830 1 HANDWHEEL ASM. . .

Incl. stem 20 3329170 1 GASKET .. Handwheel 21 3239656 4 COVER .. Safety 22 3388571 4 GASKET .. Safety cover 23 3322234 4 WASHER .. Safety cover 24 3341225 4 BOLT .. Safety cover 25 3239716 4 SPRING .. Safety cover 26 3341227 4 NUT .. Special - Safety cover 27 103373 4 PIN .. Cot ter - 3/32 x 3 /4

m. long 28 8291349 1 GASKET .. Handhole cover

to oil pan

28 16~ 2 1 9 - ~

I

2 7 - -26 - 2 5

Ref. No. 15 PLATE B04-2

I B 0 4

E L E C T R O * M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P . L . No. B04 H A N D H O L E COVER AND CYLINDER TEST VALVE

Handhole Cover Assembly

Marine and Marine Drill Rig Engines Optional - Stationary Power Generat ion Engines


COVER ASSEMBLY .. Handhole - Safety - Current Design Marine and Marine Drill Rig Engines Optional - Stationary Power Generation Engines

/ l 8499419 1 2 9558965 1 3 9558966 I 4 9558967 I 5 9095844 1 6 9080829 1

7 9558968 I 8 9558969 2 9 9095821 2

10 40010899 2 11 40010898 4 12 40010897 4 13 40010896 4 14 40010895 2 15 40010894 I 16 8291349 1

COVER ASM. . . Handhole - Safety COVER ASM. . . Handhole SEAT .. Handhole cover valve SPRING .. I-Iandhole cover O-RING .. Seal - Valve seat F L A M E A R R E S T O R .. Handhole

Cover BAR .. Clamping H A N D W H E E L A S M . . . Includes bolt 7- O-RING .. Seal - Handwheel W A S H E R SCREW .. Hex. head W A S H E R .. Lock GUIDE BOLT PIN .. Cotter

5 15"~ 13' 1 2 " " 1 8

16 ~ ,

14 L3 L6 \4

PLATE .. Valve G A S K E T .. Handhole cover to oil pan

/ Previous and current design handhole covers are not to be intermixed on the same engine. Application o f the new 8499419 safety handhole cover requires that all ex i s t ing safety covers be replaced with the 8499419 c o v e r .

2 req. per 8 cyL engine 4 req. per 16 cyl. engine 3 req. per 12 cyl. engine 5 req. per 20 cyl. engine

Ref. No. 1 P L A T E B04-3

COVER ASSEMBLY .. Handhole - Plain - Previous Design - Early Marine Engines Only

/ /17 18 19 20 21 22

3325015 1 3343484 I 3343838 1 ~329128 1 3343830 1 329170 1

COVER ASM. . . Handhole plain COVER .. Handhole BAR .. Clamping NUT .. Square H A N D W H E E L A S M . . . Includes ster~ G A S K E T .. Handwheel

23 8291349 I G A S K E T .. Handhole cover to crankcase or oil pan

/ /See Page 3 for later design handhole covers.

, 9

P9866, P9802, P9531 Ref. No. 17 P L A T E B04-4

B04 2 REVISED JULY, 1989

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S

HANDHOLE COVER AND CYLINDER TEST VALVE

Handhole Cover Assembly All 8,12,16, and 20-645 Engines

C O R P O R A T I O N

P.L. N o . B 0 4

\ Reference No. I

9 l v Reference No. 2

PLATE B04-5


C O V E R A S S E M B L Y .. H a n d h o l e - Plain

1 8335840

2 9314870

3 8274750

4 9314871 5 8335841 6 9314872 7 8262322 8 8247063 9 273337

10 8262316

11 8291349

I I I I

I' 1

COVER ASM... Handhole - Except 8,12,16, and 20-645E7C engines. Formerly 3325015 - Replaced by 9314870

COVER ASM... Hand_hole - All 8,12,16, and 20-645 engines - Replaces 8335840 COVER .. Handhole - No longer furnished - Use 9314870

handhole cover assembly for replacement COVER .. Hand_hole CROSSBAR ASM... Cover - Replaced by 9314872 CROSSBAR ASM... Cover - Replaces 8335841 HANDWHEEL ASM... Cover- Includes stem GASKET .. Handwheel- Nylon PIN .. Retaining - I /8 dia. x 5/8 in. long - Formerly 455734 PIN .. Crossbar to handwheel stem

GASKET .. Handhole cover to crankcase or oil pan

3 B04


P . L . N o . B 0 4 H A N D H O L E C O V E R A N D C Y L I N D E R T E S T V A L V E

H a n d h o l e Covers a t S t a r t e r M o t o r L o c a t i o n P rev ious D e s i g n

8 ,12 ,16-645EI and 12,16,20-645E4 Eng ines

Ref. No.

P a r t N u m b e r

Qty. Req.

1 8212122 I 2 8211975 1 3 8141999 1 4 8211983 1 5 8152423 I 6 8173805 1 7 8159727 1

8 456885 1 9 103877 I

I0 8291349 I

11 3325030 1 12 3343483 1 13 3343838 1 14 3343870 1

15 3329170 1 16 3329128 I

17 272513 1 18 8291349 I


C O V E R A S S E M B L Y .. H a n d h o l e C O V E R .. H a n d h o l e C R O S S B A R .. C o v e r S T U D .. C o v e r - I / 2 - 20 x 3 hex. h e a d G A S K E T .. S t u d R I N G .. S tud r e t a i n i n g N U T .. Specia l - 1 / 2 - 20 s q u a r e -

Inc ludes r e t a i n e r P I N .. L o c a t i n g - I / 4 x 1-5/8 P L U G . . P ipe - 1 / 8

G A S K E T .. H a n d h o l e cove r

C O V E R A S S E M B L Y .. H a n d h o l e C O V E R .. H a n d h o l e C R O S S B A R .. C o v e r B O L T .. C o v e r r e t a i n i n g - 5 / 8 - 18 x 4 - 1 / 4

hex. h e a d G A S K E T .. C o v e r r e t a i n i n g bo l t N U T .. C o v e r r e t a i n i n g bol t - 5 / 8 - 18

s q u a r e P I N .. L o c a t i n g

G A S K E T .. H a n d h o l e cove r to oil p a n

6 10 2

Ref. No . l

13 17

1 5

1 8

Ref . No. 11

See Page 5 for current design handhole covers at starter motor location. P L A T E B04-6

B04 4


P.L. No. B04 HANDHOLE COVER AND CYLINDER TEST VALVE

/

Handhole Covers at Starter Motor Location Current Des i~

8,12,16-645E1,16,20-645E4, and 16,20-645FAB Engines

8-1

v

.8

Ref. No. 1 Ref. No. 2

PLATE B04-7


8391430

9314869

8274750

4 9314871 5 8335841 6 9314872 7 8391429 8 8247063 9 273337

10 8262316

11 8291349

1

1

1 1

COVER ASSEMBLY .. Handhole - Replaced by 9314869

1 COVER ASSEMBLY .. Handhole - Replaces 8391430

COVER .. Handhole - No longer furnished - Use 9314869 handhole cover assembly for replacement

COVER .. Handhole CROSSBAR ASM... Cover - Replaced by 9314872 CROSSBAR ASM... Cover - Replaces 8335841 BOLT ASSEMBLY .. Includes washer GASKET .. Bolt - Nylon PIN .. Retaining - I/8 dia. x 5/8 in. long - Formerly 455734 PIN .. Crossbar to bolt assembly

GASKET .. Hand.hole cover to oil pan

5 B04

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O l l A T I O N

P.L. No. B04 HANDHOLE COVER AND CYLINDER TEST VALVE

Cylinder Test Valve All 8,12,16 and 20-645 Engines

S ~ _ - .

ReL Part No. Number

PLATE B04~

Qry Req. Description

Quantity 1 required per engine cySdnder. {2uanriries listed are for one assembly.

V A L V E

1 8048880 1

B O D Y .. Tes t Valve

2 8048883 1

V A L V E .. Needle

3 8024846 1

N U T .. Packing

4 8048884 1

S E A L .. Tes t Valve

5 9581769 l

ASSEMBLY .. Cy l inde r Test

VALVE ASSEMBLY .. Cylinder test

BODY .. Test valve

VALVE .. Needle

NUT .. Packing

SEAL .. Test valve - Replaces 8328687



Parts List No. A05 POWER ASSEMBLIES AND ASSOCIATED COMPONENTS

Locating Reference

®

I

Parts List B06

@

i r

o

Parts List BIO /Pans List B0S /

PLATE A05-1

Parts List No. Parts List Description

B06

A07

B08

A09

BIO

CYLINDER HEAD AND LINER Includes Seals, Gaskets, Elbows, And Exhaust Valves

CONNECTING ROD, CARRIER, AND PISTON PIN Includes Thrust Washer, Bearings, And Dowels

PISTONS AND RINGS Includes Ring Sets And Oversize Components

POWER PACK ASSEMBLIES Includes Unit Exchange (UTEX) Cross Reference

CYLINDER HEAD CRABS Includes Bolts, Nuts, And Brackets

1 A05

E L E C T I O - M O T I V E D I V I S I O N G E N E R A L M O T O I S C O l l P O I A T I O N

C Y L I N D E R H E A D A N D L I N E R 8,12,16,20-645 Engines

Parts List No. B06

17 : 1 0 1 6--------- '~ " ~ %~------""- '~ 15 ~ ~- 11 4 - . ~ _lq ~ 9

n !, 7 3 b i! - - - - 2 0

24

3 0

31

P LA TE B06-1 Ref. Part Qty. No. Number Req. Description

Quantities listed are for one cylinder head and one cylinder liner.

1 9319736 1 *2 9319455 1

H E A D ASM. . . Cylinder - With 9319735 valves - Replaces 9319456 and 8424464 H E A D ASM. . . Cylinder - Without valves - Replaces 8424450

Current design changed flow heavy f(anged heads can be identified by a number four (4) cast 3/4 inch high and raised in a diamond shaped border (<~)). Previous change flow design heads had the numbers 3, 4, 5 or 6 enclosed in an 1-1/8 inch diameter recessed circle ((~, Q , Q , ( ~ ) o r ~ . This identification is found on the top face of the flange at the 7 o'clock position.

3 8028097 1 4 8035930 2

5 8028701 I

6 8028366 4 7 8310840 4

8 9319735 4 9 8068791 4

10 8383293 8 II 8081795 4

SUPPORT .. Injector crab STUD .. Rocker arm shaft - 1 - 8 x 1 - 14 x %3/4 long

8079922 . . .002 O.S. 8079924 ...015 0 3 . 8079923 . . .004 O.S. 8115242 ...017 O.S.

STUD .. Injector crab 5/8 - 11 x 5/8 - 18 x 4-15/16 long 8115143 . . .002 O.S. 8115145 .. .015 O.S. 8115144 . . .004 O.S. 8115146 .. .017 O.S.

PIN .. Dowel - Replaces 8485334 GUIDE .. Exhaust valve

8327002 ...0015 O.S. 8338304 ...015 O.S. VALVE .. Exhaust - Heavy head - Inconel - Replaces 8279487 SPRING .. Exhaust valve LOCK .. Valve seat - One half - Single groove SEAT .. Spring

8115243 . . . 0 1 9 0 . S .

8115147.. .019 O.S.

EL |C r R O-MOTI v E

P . L . N o . B 0 6

D I V I S I O N G E N E R A L M O T O R S

C Y L I N D E R H E A D A N D L I N E R

C O l t P O I A T I O N

Ref. P a r t Qty. No. N u m b e r Req. D e s c r i p t i o n

~12 9581924 I ¢12 9509180 1

013 8442936 1 ¢ ' 1 3 8476400 1

14 8392118 1

15 9092979 1 16 8044832 I 17 103030 I 18 8 4 1 ~ 1

19 217911 2 20 9317972 2 2 I 8305815 1

*22 . . . . A .R .

0*23 8427111 1 ¢*23 8479836 1

RING .. Seat - Cylinder head - Vi ton R I N G .. Sea t - Cy l inde r h e a d . 192 th ickness - Rep laces 8419438

9516094 . . .018 O.S. 9509803 . . . 038 O.S. G A S K E T .. Head to l iner - Rep l ace s 8410829 G A S K E T .. Head to l iner - W i t h in teg ra ted g r o m m e t seals KIT .. Sea l - W a t e r - Cons i s t s o f (12) hea t d a r n i n s u l a t o r s a n d

(12) g r o m m e t type seals - N O T E : Seal a n d i n s u l a t o r m u s t be a p p l i e d as an a s sembly - N o t requi red wi th 8476400 gaske t

C R A B .. Fue l in jec to r - F o r m e r l y 8028455 W A S H E R .. Spher ica l - I n j e c t o r c r a b N U T .. Sphe r i ca l - 5 / 8 - 18 E L B O W .. W a t e r ou t le t - D o u b l e g roove - F o r m e r l y 8141612 s ingle g roove -

It is strongly recommended to convert from single groove elbows to double groove elbows because of the substantial increase in sealing qualities.

S C R E W .. Soc. hd. 3 / 8 - 16 x 7 / 8 - E lbow m o u n t i n g S E A L .. O - r i n g - W a t e r ou t l e t e l b o w to c r a n k c a s e - R e p l a c e s 8413892 S E A L .. O - r i n g - E l b o w to h e a d G R E A S E .. S i l icon - A p p l i e d to Ref. Nos. 14,20, and 21

8425724 .. 8 oz. t ube 8425725 .. 2 lb. c a n K I T .. G a s k e t - C y l i n d e r h e a d - W i t h gasket 8442936 - See P a r t s Lis t 99 KIT .. G a s k e t - Cy l inde r h e a d - W i t h gaske t 8476400 - See P a r t s List 99

C Y L I N D E R L I N E R A S S E M B L Y

~24 8415993 1 L I N E R A S M . . . Cy l inde r - Cas t i r o n l iner b o r e - 18 p o r t f a b r i c a t e d 645 E 1 ,E2 ,E4 ,E5 ,E6 ,E7 ,E8 ,E9 eng ines

¢~24 9318831 1 L I N E R A S M . . . C y l i n d e r - Cas t i r o n l iner b o r e - Lase r h a r d e n e d po r t re l ie f ( M a c Wes t ) - 18 p o r t f ab r i ca t ed - 645E4,E4B, E 5 , E 7 , E 7 B , E 9 , E 9 B e n g i n e s

~24 9318833 1 L I N E R A S M . . . Cy l inde r - C a s t i r o n l iner b o r e - L a s e r h a r d e n e d po r t re l ie f and u p p e r b o r e ( h u b ) - 18 p o r t f a b r i c a t e d - 6 4 5 E 4 B , E 7 B , E 7 C , E 9 B eng ine s

~24 9090233 I L I N E R A S M . . . Cy l inde r - C h r o m e p la ted l iner b o r e - 18 p o r t f a b r i c a t e d - 645EI,E2,E4,E5,E6,E7,E7B,E7C,E8,E9,E9B, E I 0B eng ine s

Ref Nos. 25 through 36 are applicable to all the above cylinder liner assemblies.

25 8348964 I 26 8411641 7

27 8411644 I

28 8060089 8 29 8140912 8

~b30 8228554 I ¢ 3 0 9316850 1 ~31 9316850 1

31 8228554 1

*32 8305815 I + ' 3 3 8025988 1 * ' 3 4 8142354 1 ~ ' 3 5 9320844 1 ~ ' 3 5 9525089 1

*36 8494711 A .R .

D E F L E C T O R .. W a t e r in le t - Brass S T U D .. L i n e r - 3 / 4 - I0 x 3 / 4 - 16 x 10-3 /4 in. l o n g

8411642 . . . 002 O.S . 8413916 . . . 015 O.S. 8413918 . . . 0 1 9 O.S. 8411643 . . . 004 O.S. 8413917 . . . 017 O.S.

S T U D .. L ine r - L o c a t i n g - 3 / 4 - l0 x 3 / 4 - 16 x 10 -3 /4 in. l ong 8411645 . . .002 O.S. 8413919 . . . 015 O.S. 8413921 . . . 019 O.S . 8411646 . . . 004 O.S. 8413920 . . . 017 O.S.

N U T .. Hex . - 3 / 4 - 16 - L i n e r to h e a d W A S H E R .. H a r d e n e d a n d g r o u n d - 3 / 4 SEAL .. Liner - Top groove - Polyacrylic rubber - Except 645E4C,ETC,F4B,F7B engines S E A L .. L i n e r - T o p g r o o v e - V i n t o n - 6 4 5 E 4 C , E 7 C , F 4 B , F 7 B eng ines S E A L .. L i n e r - L o w e r g r o o v e - V i t o n - T u r b o c h a r g e d eng ine s S E A L .. L i n e r - L o w e r g r o o v e - Po lyacry l i c r u b b e r - R o o t s

b l o w n eng ines S E A L .. W a t e r j u m p e r l ine to l ine r G A S K E T .. P i s t o n coo l i ng t u b e to m a n i f o l d - See P a r t s Lis t 34 G A S K E T .. J u m p e r l ine t o w a t e r m a n i f o l d - See P a r t s Lis t 44 KIT .. Liner - Replaces 8284873 - Except F~C,E7C, F4B, and FTB engines I See

f P .L. 99 K I T .. L i n e r - E4C, E 7 C , F 4 B , a n d FTB eng ines C O M P O U N D .. T h r e a d sea l ing - L i n e r s tud - 250 cc b o t t l e


E L E C T R O - M O T I V E D I V I S I O N G E N E t A L M O T O R S C O R P O R A T I O N

P . L . N o . B 0 6 C Y L I N D E R H E A D A N D L I N E R

C y l i n d e r H e a d A s s e m b l y 16 ,20-645F4B,F7B E n g i n e s

(See P l a t e B06-1, Page 1 F o r I l l u s t r a t i o n )

Ref . P a r t Qty. No. N u m b e r Req. D e s c r i p t i o n

Quantities listed are for one cylinder head assembly.

1 9556060 I H E A D A S M . . . C y l i n d e r - W i t h 9319735 valves *2 9556059 1 H E A D A S M . . . C y l i n d e r - W i t h o u t va lves

3 80280~, 1 S U P P O R T .. I n j ec to r c r a b 4 8035930 2 S T U D .. R o c k e r a r m sha f t - I - 8 x I - 14 x 7 - 3 / 4 l ong

8079922 . . . 002 O.S. 8079924 . . . 015 O.S. 8115243 . . . 019 O.S. 8079923 . . . 0 0 4 O.S. 8115242 . . . 017 O.S.

5 8028701 1 S T U D .. I n j e c t o r c r a b - 5 / 8 - I 1 x 5 / 8 - 1 8 x 4 - 1 5 / 1 6 l ong 8115143 . . . 002 O.S. 8115145 . . .015 O.S. 8115147 . . . 0 1 9 O.S. 8115144 . . . 004 O.S. 8115146 . . . 017 O.S.

6 8028366 4 P I N .. D o w e l - Rep laces 8485334 7 8310840 4 G U I D E .. E x h a u s t va lve

8327002 . . . 0015 O.S. 8338304 . . .015 O.S. 8 9319735 4 V A L V E .. E x h a u s t - H e a v y h e a d - I n c o n e l 9 8068791 4 S P R I N G .. E x h a u s t va lve

10 8383293 8 L O C K .. Va lve seat - One h a l f - S ing le g roove 11 8081795 4 S E A T .. S p r i n g

12 9509180 1 R I N G .. S e a t - C y l i n d e r head - .192 t h i c k n e s s - Rep laces 8419438 9516094 . . . 0 1 8 O.S. 9509803 . . . 0 3 8 O.S.

#13 9556032 I G A S K E T .. H e a d to l iner - S t a in l e s s s t e e l / n i cke l clad ¢13 9561067 1 G A S K E T .. H e a d to l iner - S t a in l e s s s t e e l / n i cke l c lad -

W i t h i n t e g r a t e d g r o m m e t seals 14 8392118 1 K I T .. Sea l - W a t e r - Cons i s t s of (12) h e a t d a m insu la to r s a n d

(12) g r o m m e t type seals - No te : Sea l a n d i n s u l a t o r m u s t be app l i ed as a n a s sembly - N o t r e q u i r e d wi th 9561067 gaske t

15 9092979 1 C R A B .. Fue l i n j ec to r 16 8044832 1 W A S H E R .. Sphe r i ca l - I n j e c t o r c r a b 17 103030 1 N U T .. S p h e r i c a l - 5 /8 -18 18 841~A.A. A, 1 E L B O W .. W a t e r ou t l e t - D o u b l e g r o o v e 19 217911 2 S C R E W .. S o c k e t h e a d - 3 / 8 - 1 6 x 7 / 8 - E l b o w m o u n t i n g 20 9317972 2 S E A L .. O - R i n g - W a t e r ou t l e t e l b o w to c r a n k c a s e 21 8305815 1 S E A L .. O - R i n g - E l b o w to h e a d

*22 . . . . A .R . G R E A S E .. S i l i con - A p p l i e d to Ref . Nos . 14, 20, a n d 21 8425724 .. 8 oz. t u b e 8425725 .. 2 lb. c an

¢*23 9561069 ¢ ' 2 3 9561068

*24 9556032 *24 9561067

*25 8392118 *26 8328687 *27 8305815 *28 9317972

- 1 1

1

1

K I T .. G a s k e t - C y l i n d e r h e a d - W i t h 9556032 h e a d gaske t K I T .. G a s k e t - C y l i n d e r h e a d - W i t h 9561067 in tegra l h e a d

gasket G A S K E T .. H e a d to l iner - S t a i n l e s s s t ee l /n i cke l c lad G A S K E T .. H e a d to l iner - S t a i n l e s s s t ee l / n i cke l c lad -

W i t h i n t e g r a t e d g r o m m e t sea ls K I T .. Seal - W a t e r S E A L .. C y l i n d e r tes t va lve S E A L .. W a t e r ou t le t e l b o w t o h e a d S E A L .. W a t e r ou t l e t e l b o w t o c r a n k c a s e

3 B96

E L E C T R O - M O T I V E D I V I S I O N G E N E I I A L M O T O R S C O R P O R A T I O N

C O N N E C T I N G R O D , B E A R I N G S , C A R R I E R , A N D P I S T O N

645E 1 ,E2,E4,E5 ,E6,E7 ~E8 ,E9 Engines

P a r t s L i s t N o . A 0 7 P I N

14-~ 16

~ 1 7 . - - -9

2

PLATE A07-1


1 8159354 : 2 8127868

3 8025990

4 8031947 5 8029147

: 6 8259128 : 7 8487883 : 8 8260114

9 9544257 10 8354118

11 8136114

12 8367800 13 8341192 13 8361565 13 8463786

Quant i ty Required Descript ion

14 8269842 15 8159340 16 8135330 17 8059699

/See Parts List AO9 for Connecting

8-645E 1,E2,E4,E5,E6,E7,ES, engines 12-645 E 1,E2,E4,ES,E6,E7,ES,E9 engines 16-645E1,E2,E4,E5~E6,E7~8,E9 engines 20-645E4,ES,E7,E9 engines

ROD ASM. . . Connec t ing - Fork - T r u n n i o n type - Includes basket BOLT ASM. . . Hex. head 5[8-18 x 1-3/4 - Includes washer DOWEL .. Upper bearing .5000 clia. x 3 /4 long

8188833 - .001 oversize 8 4 3 0 7 0 9 - .008 oversize 8 1 8 8 8 3 4 - .002 oversize 8188835 - .010 oversize 8 4 3 0 7 0 7 - .004 oversize 8 3 8 5 3 7 4 - .020 oversize 8 4 3 0 7 0 8 - .006 oversize 8385375 - .030 oversize

DOWEL .. Basket t o rod .3125 alia. x 13/16 long DOWEL .. Beating locating .3125 dia. x 9 /16 long BOLT .. Hex. head 1[2-20 x 2-3•4 NUT .. Lock 1/2-20 hex. WASHER .. Special

ROD .. Connect ing - Blade - Replaces 8 1 5 9 1 3 8 BEARING .. Upper - Connect ing rod

8354119 - .031 undersize 8 3 5 4 1 2 0 - .062 undersize BEARING .. Lower - Connect ing rod

8137807 - .031 undersize 8 1 3 7 8 0 8 - .062 undersize C A R R I E R .. Piston B E A R I N G .. Inse r t - Ca r r i e r - B r o n z e l ined - 645E1 ,E2 ,E6 ,E8 eng ines BEARING .. Insert - Carrier - Silver p la ted - 645E4,E5,E7,E9 engines BEARING .. I n se r t - Carrier - Silver p la ted wi th th ick lead overlay -

Applicable to MP-45 (20-645E4 engine) PIN .. Pis ton BOLT ASM. . . Pis ton pin - Includes spacer WASHER .. Th rus t RING .. Snap

Rod Hardware Kit 8409745.

1 A07

E L E C T R O - M O T I V E O l V I $ I O N G E N E R A L M O T O R S C O R P O It A T I O N

P.L. No . A 0 7 CONNECTING ROD, BEARINGS, CARRIER, AND PISTON PIN

645E4B ,E7B ,E7C,E9B,E 10B Engines

~-13

17

3

15

2

/ 20 ~ 9

8

PLATE A07-2


1 8159354 /~2 8127868

3 8025990

4 8031947 5 8029147

~: 6 8259128 ~ 7 8487883 ~ 8 8260114

9 9544257 10 8354118

11 8136114

12 8442120 13 8442226 14 9518958 15 8159340 16 8135330 17 8059699

~18 9548905 ~19 9536664 ~20 9547667

Ouan~ty Required Description

8-645 FAB JE7B,E7C engines 12-645E4B,E7Bfl~7C,E9B engines 16-645 FAB,E7B ,E7C ,E9B,E 10B engines 20-645 FAB,E7B,E7C,E9B,E 10B engines

ROD ASM... Connecting - Fork . Trunion type - Includes basket BOLT ASM... Hex. head 5/8-18 x 1-3/4 - Includes washer DOWEL .. Upper bearing .5000 dia. x 3/4 long

8188833 - .001 oversize 8430709 - .008 oversize 8188834 -.002 oversize 8188835 - .010 oversize 8430707 - .004 oversize 8385374 - .020 over~,e 8430708 -.006 oversize 8385375 - .040 over~iTe

DOWEL .. Basket to rod .3125 dia. x 13/16 long DOWEL .. Bearing locating .3125 dia. x 9116 long BOLT .. Hex. head 1/2-20 x 2.3/4 NUT .. Lock 1/2 - 20 hex. WASHER .. Special

ROD .. Connecting - Blade - Replaces 8159138 BEARING .. Upper. Connecting rod

8354119. .031 undersize 8354120 - .062 undersize BEARING .. Lower - Connecting rod

8137807. .031 undersize 8137808 - .062 undersize CARRIER .. Piston BEARING .. Insert - Carrier - Bronze lined PIN .. Piston - Rocking - Replaces 8417645 BOLT ASM... Piston pin - Includes spacer WASHER .. Thrust RING .. Snap RETAINER .. Bearing - Replaces 8430093 CLIP .. Bolt - With locking tab - Replaces 8430094 BOLT .. Hex. head 1/4-20 x I/2 - Special locking - Formerly 454812

See Pointers article dated November 22, 1982for detailed information on these items. ~/ See Parts List AOg for Connecting Rod Hardware Kit 8409745.

A 0 7 2

E L E C T R O - M O T I V E D I V I S I O N G E N E R A l . M O T O R S C O R P O R A T I O N

P I S T O N S A N D R I N G S Piston Assembly Reference Chart

Par ts List No. B08

- No. 1 Ring

• = - - - - No. 2 Ring ==--- - No. 3 Ring

No. 4 Ring

Piston

s

No. 5 Ring

No. 6 Ring

PLATE B08-1

Engine Application No. 1 Ring Type

645EI,E2,E6,E8

645E1,E2,E6,E8

645E1,E2,E6,E8

645E4,E5,E7,E9

645E4,E5,E7,E9

645E4,E5,E7,E9

Stainless Steel - Chrome Face

Ductile Iron - Barrel Face

Ductile Iron - Barrel Face With Thick Chrome Plated Sides And Interrupted Witness Groove

Prestressed Stainless Steel With Flash Chrome Sides



645E4,E4B,E5,E7,E7B,E9,E9B

645E4B,E7B,E9B

645E4B,E7B,E9B

645E4,E4B,E5,E7,E7B,E9,E9B,E10B

645E4B,E7B,E9B,E10B

645E4C,E7C,F4B,F7B (16:1 Compression Ratio)

645E4C,E7C,F4B,F7B (I 6:1 Compression Ratio)

645ETC,FTB (16:1 Comp. Ratio)

645E4,E4B,E4C,E5,E7,E7B,E7C, E9,E9B,F4B,F7B




Ductile Iron - Barrel Face With Thick Chrome Plated Sides An Interrupted Witness Groove


Prestressed Stainless Steel With Chrome Face And Flash Chrome Sides

Ductile Iron - Barrel Face With Thick Chrome Plated Sides


Oversize Width Ring Sets

/ Liner Bore Page

X Cast Iron 2-3

X Chrome 4

X Chrome 5

Cast Iron 6

Chrome 7

Chrome 8

Cast Iron 9

'X Cast Iron 10

IX Chrome I0

Chrome 11

X Chrome 12

X Cast Iron 13

X Chrome 13

X Chrome 14

Cast Iron 15

/An "X" in this column mdicates fire ring pistons.

1 BOB


P . L . N o . B08 P I S T O N S A N D R I N G S

645E1,E2,E6,E8 Eng ines

Wi th Cast I r o n L i n e r Bores - No. 1 R i n g C h r o m e Faced Sta inless Steel W i t h N o n Flash C h r o m e Sides - Fi re Ring P i s t o n

Ref. Pa r t Qty. No. N u m b e r Req. D e s c r i p t i o n

P I S T O N A S S E M B L Y .. S t a n d a r d D i a m e t e r

1 8481489 1

2 8472778 1 3 8474214 1

4 8470090 1

5 8418589 2

6 8347100 1

7 8347103 I 8 8464953 I

P I S T O N A S M . . . E n g i n e - Incl. r ings - Repl . 8375128, 8377844, 8449855, 8464062 8466788, 8474221 and 8474215 P I S T O N .. Bare - S t an d a rd - Rep laces 8362280, 8377246 a n d 8459705 R I N G S E T .. P i s t o n - Replaces 8375127, 8449854, 8464059, 8466787 and

8474220 R I N G .. C o m p . - C h r o m e faced - Sta inless steel - S .S .C. - .190 thick - No. l

g roove - Rep laces 8347088, 8427494 and 8418580 R I N G .. C o m p . - C h r o m e faced - Duct i le i ron - I .S.C. - . 186 th ick - No. 2 a n d

No. 3 g r o o v e s - Replaces 8347097 R I N G .. C o m p . - Tapered faced - F e r r o x filled - Duct i le i ron - I .S.C. -

.186 th i ck - No. 4 g roove R I N G .. Oil c o n t r o l - D o u b l e h o o k sc raper - No. 5 g ro o v e R I N G .. Oil c o n t r o l - Spr ing l o a d e d - S lo t ted lower land - No. 6 g roove

PISTON ASSEMBLY ...030 O.S. Diameter

9 8481494 I

I0 8472779 1 II 8474216 l

12 8470091 I

13 8418590 2

14 8347101 l

15 8347104 I 16 8464954 I

P I S T O N A S M . . . E n g i n e - Incl. r ings - Repl . 8375130, 8377845, 8449857, 8464066, 8466790, 8474223 and 8474217 P I S T O N .. Bare - .030 O.S. - Rep laces 8362296, 8377247, and 8459706 R I N G S E T .. P i s t o n - Replaces 8375129, 8449856, 8464060, 8466789 and

8474222 R I N G .. C o m p . - C h r o m e faced - S ta in less steel - S .S .C. - .190 th ick - No. 1

g roove - Rep l ace s 8347089, 8427555 and 8418581 R I N G .. C o m p . - C h r o m e faced - Duc t i l e i ron - I .S.C. - . 186 th ick - No. 2 and 3

g rooves - Rep laces 8347098 R I N G .. C o m p . - Tapered faced - F e r r o x filled - Duct i le i r o n - I .S.C. - .186 th ick -

No. 4 g r o o v e R I N G .. Oil c o n t r o l - D o u b l e h o o k sc rape r - No. 5 g r o o v e R I N G .. Oil c o n t r o l - Spr ing l o a d e d - S lo t ted lower land - No . 6 g roove


17 8481498 I

18 8472780 1 19 8474218 1

20 8470092 1

21 8418591 2

22 8347102 I

23 8347105 1 24 8464955 1

P I S T O N A S M . . . E n g i n e - Incl. r ings - Repl . 8375132, 8377846, 8449859, 8464067, 8466792, 8474225 and 8474219 P I S T O N .. Bare - .060 O.S. - Rep laces 8362297, 8377248 a n d 8459707 R I N G S E T .. P i s t o n - Replaces 8375131, 8449858, 8464061, 8466791

and 8474224 R I N G .. C o m p . - C h r o m e faced - Sta inless steel - S .S .C. - . 190 thick - No. I

groove - Replaces 8347090, 8427556 and 8418582 RING .. Comp. - Chrome faced - Ductile iron - I.S.C. - .186 thick -

No. 2 and 3 grooves - Replaces 8347099 RING .. Comp. - Tapered faced - Ferrox filled - Ductile iron - I.S.C. -. 186 thick -

No. 4 groove RING .. Oil control - Double hook scraper - No. 5 groove RING .. Oil control - No. 6 groove

BOg 2



645EI ,E2 ,E6 ,E8 Engines

Wi th Cas t I ron L ine r Bores - No. 1 R i n g C h r o m e Faced Sta inless Steel Wi th N o n F l a s h C h r o m e Sides - Fi re R ing Pis ton

ReL P a n Qty. No . N u m b e r Req. D e s c r i p t i o n

RING SET .. Standard Diameter with 1/64 O.S. Width Top Ring

1 9337439 1 2 8470093 1

3 8418589 2

4 8347100 1

5 8347103 1 6 8464953 1

R I N G S E T .. P i s ton - S t a n d a r d d i ame te r x 1 / 6 4 0 . S . width R I N G .. C o m p r e s s i o n - C h r o m e faced - S ta in less steel -

S t a n d a r d d i a m e t e r x 1 / 6 4 0 . S . w i d t h - No . 1 groove R I N G .. C o m p r e s s i o n - C h r o m e faced - Duct i le i ron -

I .S.C. - ,186 th ick - No, 2 and No. 3 g rooves R I N G .. C o m p r e s s i o n - Tape red faced - F e r r o x t'tlled -

Duct i le i ron - I .S .C. - .186 thick - No . 4 g roove R I N G .. Oil c o n t r o l - D o u b l e h o o k s c r ap e r - No. 5 groove R I N G .. Oil c o n t r o l - S p r i n g loaded - S l o t t ed lower land -

No. 6 g roove


7 9337440 1 8 8470096 1

9 8418589 2

10 8347100 I

11 8347103 I 12 8464953 l

R I N G S E T .. P i s t o n - S t a n d a r d d i ame te r x 1 /32 O.S. width R I N G .. C o m p r e s s i o n - C h r o m e faced - S ta in less steel -

S t a n d a r d d i a m e t e r x 1/32 O.S. w i d t h - No . 1 groove R I N G .. C o m p r e s s i o n - C h r o m e faced - Duc t i l e i ron -

I .S .C. - .186 th i ck - No . 2 and No . 3 g ro o v es R I N G .. C o m p r e s s i o n - Tape red faced - F e r r o x filled -

Duct i le i ron - I .S .C. - . 186 th ick - No . 4 g roove R I N G .. Oil c o n t r o l - D o u b l e h o o k s c r ap e r - No. 5 groove R I N G .. Oil c o n t r o l - Sp r i n g loaded - S l o t t ed lower land -

No. 6 g roove

OVERSIZE WIDTH RINGS TOP RINGS

13 8470093 1

14 8470094 I

15 8470095 1

16 8470096 1

17 8470097 1

18 8470098 I

K I N G .. C o m p . - C h r o m e faced - S ta in less steel - Std. dia. x I / 6 4 O .S . w id th - Rep laces 8347091 8427557 and 8418583

R I N G .. C o m p . - C h r o m e faced - Sta inless s teel - .030 O.S. dia. x 1 / 6 4 0 . S . w id th - Replaces 8347092 8427558 and 8418584

R I N G ,. C o m p . - C h r o m e faced - S ta in less s teel - .060 O.S. dia. x 1 / 6 4 0 . S . w id th - Rep laces 8347093 8427559 and 8418585

R I N G ,. C o m p . - C h r o m e faced - S ta in less s teel - Std. dia. x 1 /32 O . S . wid th - Rep laces 8347094 8427560 and 8418586

R I N G .. C o m p . - C h r o m e faced - S ta in less steel - .030 O.S. dia. x 1 /32 O.S. w i d t h - Rep laces 8347095 8427561 and 8418587

R I N G ,. C o m p . - C h r o m e faced - S ta in less s teel - .060 O.S. dia. x 1 /32 O.S. w i d t h - Rep laces 8347096 8427562 and 8418588

3 ! ! ~

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O It $ C O R P O I [ A T I O N


6 4 5 E I , E 2 , E 6 , E 8 E n g i n e s

W i t h C h r o m e P l a t e d L i n e r B o r e s - N o . 1 R i n g B a r r e l F a c e D u c t i l e I r o n - F i r e R i n g P i s t o n

R e f . P a r t Q t y . N o . N u m b e r R e q . D e s c r i p t i o n


1 8 4 8 1 4 8 8 1 2 8 4 7 2 7 7 8 1 3 8 4 6 6 7 9 3 1 4 8 4 5 5 5 3 6 1 5 8 3 8 8 4 1 8 2

6 8 3 4 7 1 0 0 1

7 81347103 I 8 8 4 6 4 9 5 3 1

P I S T O N A S S E M B L Y .. E n g i n e - I n c l u d e s r i n g s - R e p l a c e s 8 4 6 4 0 7 2 a n d 8 4 6 6 7 9 4 P I S T O N .. B a r e - S t a n d a r d - R e p l a c e s 8 4 5 9 7 0 5 R I N G S E T .. P i s t o n - R e p l a c e s 8 4 5 5 5 4 7

R I N G .. C o m p . - B a r r e l f a c e - D u c t i l e i r o n - S . S . C . - .190 t h i c k - N o . I g r o o v e R I N G .. C o m p . - F e r r o x f d l e d - D u c t i l e i r o n - I . S . C . - .186 t h i c k - N o . 2

a n d 3 g r o o v e s R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x Id l ed - D u c t i l e i r o n - I . S . C . -

• 186 t h i c k - N o . 4 g r o o v e R I N G .. O i l c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e R I N G .. O i l c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - N o . 6 g r o o v e


9 8 4 6 7 2 4 8 1 10 8 4 5 5 5 3 7 1 11 8 3 8 8 4 1 8 2 12 8 3 4 7 1 0 0 1

13 8 3 4 7 1 0 3 1 14 8 4 6 4 9 5 3 1

R I N G S E T .. P i s t o n - S t d . d i a . x 1 / 6 4 O . S . w i d t h R I N G .. C o m p . - B a r r e l f a c e - D u c t i l e i r o n - S td . d i a . x 1 / 6 4 O .S . w i d t h - N o . 1 g r o o v e R I N G .. C o m p . - F e r r o x I d l e d - D u c t i l e i r o n - I . S . C . - .186 t h i c k - N o . 2 a n d 3 g r o o v e s R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x f d l e d - D u c t i l e i r o n - I .S .C . - . 186 t h i c k -

N o . 4 g r o o v e R I N G .. O i l c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e R I N G .. O i l c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - N o . 6 g r o o v e

RING SET .. Standard Diameter with 1/32 O.S. width Top Ring

15 8 4 6 7 2 4 9 I 16 8 4 5 5 5 3 8 1

17 8 3 8 8 4 1 8 2

18 8 3 4 7 1 0 0 I

19 8 3 4 7 1 0 3 1 20 8 4 6 4 9 5 3 l

R I N G S E T .. P i s t o n - S t d . d i a . x 1 / 3 2 O . S . w i d t h R I N G .. C o m p . - B a r r e l f a c e - D u c t i l e i r o n - S t d . d i a . x 1 / 3 2 O . S . w i d t h -

N o . 1 g r o o v e R I N G .. C o m p . - F e r r o x f i l l ed - D u c t i l e i r o n - I . S . C . - .186 t h i c k -

N o . 2 a n d 3 g r o o v e s RING .. Comp. - Tapered faced - Ferrox Idled - Ductile iron - I.S.C. -

.186 thick - No. 4 groove RING .. Oil control - Double hook scraper - No. 5 groove RING .. Oil control - Spring loaded - No. 6 groove

OVERSIZE WIDTH TOP RINGS

21 8455537 I 22 8455538 I

R I N G .. C o m p . - B a r r e l f a c e - D u c t i l e i r o n - S t d . d i a . x 1 / 6 4 O . S . w i d t h R I N G .. C o m p . - B a r r e l f a c e - D u c t i l e i r o n - S t d . d i a . x 1 / 3 2 O . S . w i d t h

B08 4

E L E C T t O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O ~ l . P O t A T I O N


645E1,E2,E6,E8 Engines

Wi th C h r o m e P la t ed Liner Bores - No . 1 R ing Barrel Face Duct i le I ron Wi th Th ick C h r o m e Pla ted Sides and I n t e r r u p t e d Wi tness G ro o v e On R i n g Face - Fire Ring P i s t o n

F o r Use wi th High Su l fu r Fuel and on High S i d e w e a r App l i ca t ions

Ref. Pa r t Qty. No. N u m b e r Req. D e s c r i p t i o n

P I S T O N A S S E M B L Y .. S t a n d a r d Diameter

1 9336997 1 2 8472778 I 3 9323296 I 4 9323293 I

5 8388418 2

6 8347100 1

7 8347103 1 8 8464953 1

P I S T O N A S S E M B L Y .. Eng ine - Inc ludes r ings - Replaces 9336999 P I S T O N .. Bare - S t a n d a r d - Rep laces 8459705 R I N G S E T .. S t a n d a r d d i a m e t e r - Rep laces 9316112

R I N G .. C o m p . - Barrel face - Duct i le i ron - Thick c h r o m e p la ted sides - S .S .C. - . 190 th ick - No . 1 g roove - Rep laces 9316323

R I N G .. C o m p . - F e r r o x fil led - Duc t i l e i ron - I .S.C. - .186 th ick - No. 2 a n d 3 g rooves

R I N G .. C o m p . - T a p e r e d faced - F e r r o x filled - Duct i le i ron - I .S .C. - .186 th i ck - No. 4 g roove

R I N G .. Oil c o n t r o l - D o u b l e h o o k sc rape r - No. 5 g roove R I N G .. Oil c o n t r o l - Spr ing loaded - S lo t t ed lower land - No. 6 g ro o v e


9 9323297 1 10 9323294 1

11 8388418 2

12 8347100 1

13 8347103 I 14 8464953 1

R I N G S E T .. P i s t o n - Std . dia. x 1/64 O.S. w i d t h - Replaces 9316113 R I N G .. C o m p . - Barre l face - Duct i le i r o n - Thick ch ro me p la ted sides -

Std . dia. x 1 / 6 4 0 . S . w id th - No. 1 g r o o v e - Replaces 93161 I0 R I N G .. C o m p . - F e r r o x filled - Duct i le i r o n - I .S .C. - .186 th ick -

No. 2 a n d 3 g rooves R I N G .. C o m p . - T ap e red faced - F e r r o x filled - Duct i le i ron - I .S .C. -

.186 th ick - N~_~. 4 g roove R I N G .. Oil c o n t r o l - D o u b l e h o o k sc rape r - No. 5 groove R I N G .. Oil c o n t r o l - Spr ing loaded - S lo t t ed lower land -

No. 6 g r o o v e


15 9323298 1 16 9323295 I

17 8388418 2

18 8347100 1

19 8347103 I 20 8464953 1

R I N G S E T .. P i s t o n - Std . dia. x 1/32 O.S. w i d t h - Replaces 9316114 R I N G .. C o m p . - Barre l face - Duct i le i ron - Th ick ch ro me p la ted s ides -

Std. dia. x 1 /32 O.S. wid th - No. 1 g r o o v e - Replaces 9316111 R I N G .. C o m p . - F e r r o x fd led - Duct i le i r o n - I .S.C. - . 186 th i ck -

No. 2 a n d 3 g rooves R I N G .. C o m p . t a p e r e d faced - F e r r o x fi l led - Duct i le i ron - I .S .C. -

.186 th ick - No . 4 g roove R I N G .. Oil c o n t r o l - D o u b l e h o o k sc rape r - No . 5 g roove R I N G _ Oil c o n t r o l - Sp r ing loaded - No . 6 g roove

O V E R S I Z E W I D T H T O P R I N G S

21 9323294 1 R I N G .. C o m p . - Barre l face - Duct i le i ron - Th ick c h r o m e p la ted s ides - Std. dia. x 1 /64 O.S . w id th - Replaces 9316110

22 9323295 1 R I N G .. C o m p . - Barrel face - Duct i le i ron - Th ick c h r o m e p la ted s ides - Std. dia. x 1 /32 O.S. wid th - Replaces 9316111

5 B08

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O ! P O | A T I O N

P . L . N o . B 0 8 P I S T O N S A N D R I N G S

6 4 5 E 4 , E 5 , E 7 , E 9 E n g i n e s

W i t h C a s t I r o n L i n e r B o r e s - N o . 1 R i n g P r e s t r e s s e d S t a i n l e s s S t ee l W i t h F l a s h C h r o m e S i d e s

R e f . P a r t Q t y . N o . N u m b e r R e q . D e s c r i p t i o n


1 9 5 1 6 9 3 7 1 2 8 4 5 9 7 0 2 1 3 9 5 1 6 9 2 8 1 4 9 3 3 8 8 0 9 I

5 8 4 1 8 5 8 9 2

6 8 3 4 7 1 0 0 1

7 8347103 I 8 8464953 1

P I S T O N A S S E M B L Y .. E n g i n e - I n c l u d e s r i n g s - R e p l . 8 4 3 1 2 3 0 , 8 4 6 4 0 6 8 & 8 4 6 7 2 5 1 P I S T O N .. B a r e - S t a n d a r d R I N G S E T .. P i s t o n - R e p l a c e s 8 4 3 4 5 2 3 a n d 8,*67250

R I N G .. C o m p . - P r e s t r e s s e d - C h r o m e f a c e s - H a s h c h r o m e s ide s - S t a i n l e s s s t ee l - S . S . C . - . 190 t h i c k - N o . 1 g r o o v e - R e p l . 8 4 3 3 0 0 2

R I N G .. C o m p . - C h r o m e f a c e d - D u c t i l e i r o n - I . S . C . - . 186 t h i c k - N o . 2 a n d 3 g r o o v e s

R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x f i l led - D u c t i l e i r o n - I .S .C . . 186 t h i c k - N o . 4 g r o o v e

R I N G . . Oi l c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e R I N G .. Oi l c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - N o . 6 g r o o v e


9 9 5 1 6 9 4 0 I 10 8 4 5 9 7 0 3 I 11 9 5 1 6 9 2 9 1 12 9 3 3 8 8 1 0 I

13 8 4 1 8 5 9 0 2

14 8347101 I

15 8 3 4 7 1 0 4 1 16 8 4 6 4 9 5 4 1

P I S T O N A S S E M B L Y .. E n g i n e - I n c l u d e s r i n g s - R e p l . 8 4 3 1 3 6 6 , 8 4 6 4 0 6 9 & 8 4 6 7 2 5 3 P I S T O N .. B a r e R I N G S E T .. P i s t o n - R e p l a c e s 8 4 3 4 5 2 4 a n d 8 4 6 7 2 5 2

R I N G .. C o m p . - P r e s t r e s s e d - C h r o m e f a c e d - H a s h c h r o m e s i d e s - S t a i n l e s s s t e e l - S . S . C . - . 190 t h i c k - N o . I g r o o v e - R e p l a c e s 8 4 3 4 5 1 5

R I N G .. C o m p . - C h r o m e f a c e d - D u c t i l e i r o n - I . S . C . - . 186 t h i c k - N o . 2 a n d 3 g r o o v e s

R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x f i l led - D u c t i l e i r o n - I . S . C . - . 186 t h i c k - N o . 4 g r o o v e

R I N G .. O i l c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e R I N G .. O i l c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - N o . 6 g r o o v e

P I S T O N A S S E M B L Y . . . 0 6 0 O . S . D i a m e t e r

17 9 5 1 6 9 4 1 1 18 8 4 5 9 7 0 4 I 19 9 5 1 6 9 3 0 I 20 9 3 3 8 8 1 1 1

21 8418591 2

22 8 3 4 7 1 0 2 I

23 8 3 4 7 1 0 5 1 24 8 4 6 4 9 5 5 1

P I S T O N A S S E M B L Y .. E n g i n e - I n c l u d e s r i n g s - R e p l . 8 4 3 1 3 6 7 , 8 4 6 4 0 7 0 & 8 4 6 7 2 5 5 P I S T O N .. B a r e - .060 O . S . R I N G S E T .. P i s t o n - R e p l a c e s 8 4 3 4 5 2 5 a n d 8 4 6 7 2 5 4

R I N G .. C o m p - P r e s t r e s s e d - C h r o m e f a c e d - H a s h c h r o m e s i d e s - S t a i n l e s s s t e e l - S . S . C . - . 190 t h i c k - N o . I g r o o v e - R e p l a c e s 8 4 3 4 5 1 6

R I N G .. C o m p . - C h r o m e f a c e d - D u c t i l e i r o n - I , S . C . - . 186 t h i c k - N o . 2 a n d 3 g r o o v e s

R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x f i l led - D u c t i l e i r o n - I .S .C . - • 186 t h i c k - N o . 4 g r o o v e

R I N G .. O i l c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e R I N G .. O i l c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - N o . 6 g r o o v e

/ O V E R S I Z E W I D T H T O P R I N G S

2 5 9 3 3 8 8 1 2 1

26 9 3 3 8 8 1 3 1

27 9 3 3 8 8 1 4 1

28 9 3 3 8 8 1 5 1

29 9 3 3 8 8 1 6 1

30 9 3 3 8 8 1 7 1

R I N G .. C o m p . - P r e s t r e s s e d - C h r o m e f a c e d - F l a s h c h r o m e s i d e s - S t a i n l e s s s t e e l - S t d . d i a . x 1 / 6 4 O . S . w i d t h - R e p l a c e s 8 4 3 4 5 1 7

R I N G .. C o m p . - P r e s t r e s s e d - C h r o m e f a c e d - H a s h c h r o m e s i d e s - S t a i n l e s s s t e e l - .030 O . S . d i a . x 1 / 6 4 O . S . w i d t h - R e p l a c e s 8 4 3 4 5 1 8

R I N G .. C o m p . - P r e s t r e s s e d - C h r o m e f a c e d - H a s h c h r o m e s i d e s - S t a i n l e s s s t e e l - .060 O . S . d i a . x 1 / 6 4 0 . S . w i d t h - R e p l a c e s 8 4 3 4 5 1 9

R I N G .. C o m p . - P r e s t r e s s e d - C h r o m e f a c e d - H a s h c h r o m e s ide s - S t a i n l e s s s t e e l - S t d . d i a . x 1 / 3 2 O . S . w i d t h - R e p l a c e s 8 4 3 4 5 2 0

R I N G .. C o m p . - P r e s t r e s s e d - C h r o m e f a c e d - H a s h c h r o m e s i d e s - S t a i n l e s s s t e e l - .030 O . S . d i a . x 1 / 3 2 O . S . w i d t h - R e p l a c e s 8434521

R I N G .. C o m p . - P r e s t r e s s e d - C h r o m e f a c e d - H a s h c h r o m e s i d e s - S t a i n l e s s s t e e l - .060 O . S . d i a . x 1 / 3 2 O . S . w i d t h - R e p l a c e s 8 4 3 4 5 2 2

] For Oversize Width Ring Sets, See Page 15.

BOB 6

E L E C T t O - M O T I V E D I V I S I O N G E N E t A t M O T O t S C O R P O I t A T I O N


6 4 5 F A , E 5 , E 7 , E 9 E n g i n e s

W i t h C h r o m e P l a t e d L i n e r B o r e s - N o . 1 R i n g B a r r e l F a c e D u c t i l e I r o n

Ref . P a r t Q t y . No . N u m b e r R e q . D e s c r i p t i o n


1 8 4 6 7 2 4 7 1 2 8 4 5 9 7 0 2 I 3 8 4 6 6 7 9 3 I 4 8 4 5 5 5 3 6 I 5 8 3 8 8 4 1 8 2

6 8 3 4 7 1 0 0 1

7 8 3 4 7 1 0 3 I 8 8 4 6 4 9 5 3 1

P I S T O N A S S E M B L Y .. E n g i n e - I n c l u d e s r i n g s - R e p l a c e s 8 4 5 5 5 5 6 a n d 8464071 P I S T O N .. B a r e - S t a n d a r d R I N G S E T .. P i s t o n - R e p l a c e s 8 4 5 5 5 4 7

R I N G .. C o m p . - B a r r e l f a c e - D u c t i l e i r o n - S . S . C . - .190 t h i c k - N o . 1 g r o o v e R I N G .. C o m p . - F e r r o x f i l l ed - D u c t i l e i r o n - I . S . C . - . 186 t h i c k -

N o . 2 a n d 3 g r o o v e s R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x f i l led - D u c t i l e i r o n - I . S . C . -

.186 t h i c k - N o . 4 g r o o v e R I N G .. O i l c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e R I N G .. O i l c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - N o . 6 g r o o v e


9 8 4 6 7 2 4 8 1 10 8 4 5 5 5 3 7 1

I1 8 3 8 8 4 1 8 2

12 8 3 4 7 1 0 0 I

13 8 3 4 7 1 0 3 1 14 8 4 6 4 9 5 3 I

R I N G S E T .. P i s t o n - S t d . d i a . x 1 / 6 4 O . S . w i d t h - R e p l a c e s 8 4 5 5 5 4 8 R I N G .. C o m p . - B a r r e l f a c e - D u c t i l e i r o n - S td . d i a . x 1 / 6 4 0 . S . w i d t h -

N o . I g r o o v e R I N G .. C o m p . - F e r r o x I 'dIed - D u c t i l e i r o n - I . S . C . - .186 t h i c k -

N o . 2 a n d 3 g r o o v e s R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x f iUed - D u c t i l e i r o n - I . S . C . -

. 186 t h i c k - N o . 4 g r o o v e R I N G .. O i l c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e R I N G .. O i l c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - N o . 6 g r o o v e s


15 8 4 6 7 2 4 9 1 16 8 4 5 5 5 3 8 1

17 8 3 8 8 4 1 8 2

18 8 3 4 7 1 0 0 1

19 8 3 4 7 1 0 3 1 20 8 4 6 4 9 5 3 1

R I N G S E T .. P i s t o n - S t d . d i a . x 1 / 3 2 O . S . w i d t h - R e p l a c e s 8 4 5 5 5 4 9 R I N G .. C o m p . - B a r r e l f a c e - D u c t i l e i r o n - S t d . d i a . x 1 / 3 2 O . S . w i d t h -

N o . 1 g r o o v e R I N G .. C o m p . - F e r r o x f 'dIed - D u c t i l e i r o n - I . S . C . - .186 t h i c k -

N o . 2 a n d 3 g r o o v e s R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x f d i e d - D u c t i l e i r o n - I . S . C . -

. 186 t h i c k - N o . 4 g r o o v e R I N G .. O i l c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e R I N G .. Oi l c o n t r o l - S p r i n g l o a d e d - N o . 6 g r o o v e


21 8 4 5 5 5 3 7 1 22 8 4 5 5 5 3 8 1

R I N G .. C o m p . - B a r r e l f a ce - D u c t i l e i r o n - S t d . d i a . x 1 / 6 4 0 . S . w i d t h R I N G .. C o m p . - B a r r e l f a ce - D u c t i l e i r o n - S t d . d i a . x 1 / 3 2 O . S . w i d t h

7 B08



645E4,E5,E7,E9 Engines

Wi th C h r o m e P l a t ed L iner Bores - No. 1 R ing Barre l Face Duct i le I r o n Wi th Thick C h r o m e P la t ed Sides and I n t e r r u p t e d Wi tne s s G r o o v e on R i n g Face - F o r Use with High Su l fu r Fuel and on High S i d e w e a r App l i ca t ions

Ref. P a r t Qty. No. N u m b e r Req . Desc r ip t ion


I 9336998 1 P I S T O N A S S E M B L Y .. Engine - Inc ludes t ings - Replaces 9337001 2 8459702 1 P I S T O N .. Bare - S t a n d a r d 3 9323296 1 R I N G S E T .. S t a n d a r d d i ame te r - Rep laces 9316112 4 9323293 1 R I N G .. C o m p . - Barrel face - Duc t i l e i ron - Thick c h r o m e p la ted sides -

S.S.C. - . 190 th ick - No. 1 g ro o v e - Rep laces 9316323 5 8388418 2 R I N G .. C o m p . - F e r r o x filled - Duc t i l e i ron - I .S.C. - .186 th ick -

No. 2 a n d 3 g rooves 6 8347100 1 R I N G .. C o m p . - T ap e red faced - F e r r o x filled - Duct i le i r o n - I .S.C. -

• 186 th ick - No. 4 g roove 7 8347103 1 R I N G .. Oil co n t ro l - Doub le h o o k sc rape r - No. 5 g r o o v e 8 8464953 1 R I N G .. Oil co n t ro l - Spr ing l o a d e d - S lo t ted lower land - No . 6 g roove

R I N G S E T .. Standard Diameter with 1/64 O.S. Width Top R i n g

9 9323297 1 R I N G S E T .. P i s t o n - Std. dia. x 1/64 O.S. w id th - Replaces 9316113 10 9323294 1 R I N G .. C o m p . - Barre l face - Duc t i l e i ron - Replaces 9316110

Std . dia. x 1 / 6 4 0 . S . wid th - No . 1 g roove 11 8388418 2 R I N G .. C o m p . - F e r r o x fiUed - Duc t i l e i ron - I .S.C. - .186 t h i c k -

No. 2 and 3 g rooves 12 8347100 1 R I N G .. C o m p . - T ap e red faced - F e r r o x filled - Duct i le i ron - I .S .C. -

• 186 th ick - No. 4 g roove 13 8347103 I R I N G .. Oil c o n t r o l - D o u b l e h o o k s c r ap e r - No. 5 g roove 14 8464953 I R I N G .. Oil c o n t r o l - Spr ing loaded - S lo t ted lower land -

No. 6 g ro o v e

R I N G S E T .. Standard Diameter with 1/32 O.S. Width Top R i n g

15 9323298 1 R I N G S E T .. P i s t o n - Std. dia. x 1/32 O.S. w i d t h - Replaces 9316114 16 9323295 1 R I N G .. C o m p . - Barre l face - Duc t i l e i ron - Thick c h r o m e p l a t e d sides -

Std . dia. x 1 /32 O.S. wid th - No . 1 g r o o v e - Replaces 9316111 17 8388418 2 R I N G .. C o m p . - F e r r o x filled - Duc t i l e i ron - I .S.C. - .186 t h i c k -

No. 2 a n d 3 g rooves 18 8347100 I R I N G .. C o m p . - T a p e r e d faced - F e r r o x filled - Duct i le i ron - I .S .C. -

.186 th ick - No . 4 g roove 19 8347103 I R I N G .. Oil co n t ro l - D o u b l e h o o k s c r ap e r - No. 5 groove 20 8464953 1 R I N G .. Oil co n t ro l - Spr ing loaded - No . 6 g ro o v e


21 9323294 1

22 9323295 1

R I N G .. C o m p . - Barre l face - Duct i le i r o n - Th ick c h r o m e p l a t ed sides - S td . dia. x 1/64 O.S. wid th - Rep laces 9316110

R I N G .. C o m p . - Barre l face - Duct i le i ron - Th ick c h r o m e p la ted sides - Std . dia. x 1 /32 O.S . w id th - Rep laces 9316111

B08 8

E L E C T R O - M O T I V E D I V I S I O N G | N E I I A L M O T O B $ C O R P O R A T I O N

P.L. No. B08 P I S T O N S A N D R I N G S

6 4 5 E 4 , F A B , E 5 , E 7 , E 7 B , E 9 , E 9 B E n g i n e s

W i t h C a s t I r o n L i n e r B o r e s - N o . 1 R i n g P r e s t r e s s e d S t a i n l e s s S t ee l W i t h F l a s h C h r o m e S i d e s

Note: Application of the following Piston assemblies require the use o f 8442120 Carrier, 8442226 lnsert Bearing, and 8417645 or 9518958 Piston Pin.

Ref . P a r t Q t y . N o . N u m b e r R e q . D e s c r i p t i o n


1 9 5 1 6 9 3 9 1 2 8 4 1 9 0 8 9 1 3 9 5 1 6 9 2 8 1 4 9 3 3 8 8 0 9 1

5 8 4 1 8 5 8 9 2

6 8 3 4 7 1 0 0 1

7 8 3 4 7 1 0 3 I 8 8 4 6 4 9 5 3 1

P I S T O N A S S E M B L Y .. E n g i n e - I n c l u d e s t i n g s - R e p l . 8 4 2 7 2 2 6 , 8 4 5 6 5 3 3 , & 8 4 8 6 6 1 7 P I S T O N .. B a r e - S t a n d a r d R I N G S E T .. P i s t o n - F o r m e r l y 8 4 2 7 2 2 7 - R e p l . 8 4 3 4 5 2 3 a n d 8 4 6 7 2 5 0

R I N G .. C o m p . - P r e s t r e s s e d - C h r o m e f a c e d - F l a s h c h r o m e s i d e s - S t a i n l e s s s tee l - S . S . C . - . 190 t h i c k - N o . 1 g r o o v e - R e p l a c e s 8 4 3 3 0 0 2

R I N G .. C o m p . - C h r o m e f a c e d - D u c t i l e i r o n - I . S . C . - . 186 t h i c k - N o . 2 a n d 3 grooves

R I N G .. C o m p . = T a p e r e d f a c e d - F e r r o x • l e d - D u c t i l e i r o n - I . S . C . - . 186 t h i c k - No . 4 g r o o v e

R I N G .. Oi l c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e R I N G .. Oi l c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - N o . 6 g r o o v e

P I S T O N A S S E M B L Y , . 030 O.S. Diameter

9 9 5 1 7 8 1 5 1 P I S T O N A S S E M B L Y .. E n g i n e - I n c l u d e s r i n g s 10 8 4 2 0 5 2 2 I P I S T O N .. B a r e 11 9 5 1 6 9 2 9 1 R I N G S E T .. P i s t o n - R e p l a c e s 8 4 6 7 2 5 2 I2 9 3 3 8 8 1 0 1 R I N G .. C o m p . - P r e s t r e s s e d - C h r o m e f a c e d - F l a s h c h r o m e s i d e s - S t a i n l e s s

s t ee l - S . S . C . - . 190 t h i c k - N o . 1 g r o o v e - R e p l a c e s 8 4 3 4 5 1 5 13 8 4 1 8 5 9 0 2 R I N G .. C o m p . - C h r o m e f a c e d - D u c t i l e i r o n - I . S . C . - .186 t h i c k - N o . 2 a n d 3

grooves 14 8347101 I R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x f i l led - D u c t i l e i r o n - I . S . C . - . 186 t h i c k -

N o . 4 g r o o v e 15 8 3 4 7 1 0 4 I R I N G .. O i l c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e 16 8 4 6 4 9 5 4 1 R I N G .. O i l c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - N o . 6 g r o o v e

P I S T O N A S S E M B L Y . . . 0 6 0 O.S. Diameter

17 9 5 1 7 8 1 6 1 P I S T O N A S S E M B L Y .. E n g i n e - I n c l u d e s t i n g s 18 8 4 2 0 5 2 3 1 P I S T O N .. B a r e 19 9 5 1 6 9 3 0 1 R I N G S E T .. P i s t o n - R e p l a c e s 8 4 6 7 2 5 4 20 9338811 1 R I N G .. C o m p . - P r e s t r e s s e d - C h r o m e f a c e d - F l a s h c h r o m e s ide s - S t a i n l e s s

s tee l - S . S . C . - . 190 t h i c k - N o . 1 g r o o v e - R e p l a c e s 8 4 3 4 5 1 6 21 8418591 2 R I N G .. C o m p . - C h r o m e f a c e d - D u c t i l e i r o n - I . S . C . - . 186 t h i c k - N o . 2 a n d 3

g r o o v e s 22 8 3 4 7 1 0 2 1 R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x f i l led - D u c t i l e i r o n - I . S . C . - . 186 t h i c k -

N o . 4 groove 23 8347105 I RING .. Oil control - Double hook scraper- No. 5 groove 24 8464955 I RING .. Oil control - Spring loaded - Slotted lower land - No. 6 groove

OVERSIZE WIDTH RINGS - Applied To Top Ring Groove Only

25 9338812 I RING .. Comp. - Prestressed - Chrome faced - Flash chrome sides - Stainless steel - Std. din. x 1/64 O.S. width

26 9338813 I RING .. Comp. - Prestressed - Chrome faced - Flash chrome sides - Stainless steel - .030 O.S. din. x 1/64 O.S. width


28 9338815 I RING .. Comp. - Prestressed - Chrome faced - Flash chrome sides - Stainless steel - Std. dia. x 1/32 O.S. width


30 9338817 I RING .. Comp. - Prestressed - Chrome fa~ed - Flash chrome sides - Stainless steel - .060 O.S. din. x 1/32 O.S. width

/ For Oversize Width Ring Sets, See Page 15.

9 . !108

E L E C T I! O - M O T I V E D I V I S I O N G E N E I! A L M O T O II $ C O I! P 0 I 1 A T I O N


6 4 5 E 4 B , E 7 B , E 9 B E n g i n e s

W i t h C a s t I r o n a n d C h r o m e P l a t e d L i n e r B o r e s F i r e R i n g P i s t o n

Re f . P a r t Q t y . N o . N u m b e r R e q . D e s c r i p t i o n

P I S T O N A S S E M B L Y .. Standard Diameter - Laser Hardened Upper Bore Cast Iron Liner

1 9 5 3 3 1 6 3 1 2 9 5 2 3 6 1 9 I 3 9 5 1 6 9 2 8 1 4 9 3 3 8 8 0 9 I

5 8 4 1 8 5 8 9 2

6 8 3 4 7 1 0 0 1

7 8 3 4 7 1 0 3 1 8 8 4 6 4 9 5 3 1

P I S T O N A S M . . . E n g i n e - I n c l u d e s t i n g s P I S T O N .. B a r e - S t a n d a r d R I N G S E T .. P i s t o n

R I N G .. C o m p . - P r e s t r e s s e d - C h r o m e f a c e d - F l a s h c h r o m e s ide s - S t a i n l e s s s t ee l - S . S . C . - . 190 t h i c k - N o . 1 g r o o v e

R I N G .. C o m p . - C h r o m e f a c e d - D u c t i l e i r o n - I . S . C . - .186 t h i c k - N o . 2 a n d 3 g r o o v e s

R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x f d l e d - D u c t i l e i r o n - I . S . C . - . 186 t h i c k - N o . 4 g r o o v e

R I N G .. O i l c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e R I N G .. Oi l c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - N o . 6 g r o o v e

/ O V E R S I Z E W I D T H TOP R I N G S - Cast Iron Liner Bore

9 9 3 3 8 8 1 2 1

I0 9 3 3 8 8 1 3 1

I I 9 3 3 8 8 1 4 1

12 9 3 3 8 8 1 5 1

13 9 3 3 8 8 1 6 1

14 9 3 3 8 8 1 7 1

R I N G .. C o m p . - P r e s t r e s s e d - C h r o m e f a c e d - F l a s h c h r o m e s ide s - S t a i n l e s s s t ee l - S t d . d i a . x 1 / 6 4 O . S . w i d t h

R I N G .. C o m p . - P r e s t r e s s e d - C h r o m e f a c e d - F l a s h c h r o m e s ides - S t a i n l e s s s t ee l - . 030 O . S . d i a . x 1 / 6 4 O . S . w i d t h

R I N G .. C o m p . - P r e s t r e s s e d - C h r o m e f a c e d - F l a s h c h r o m e s ides - S t a i n l e s s s t e e l - . 060 O . S . alia. x 1 / 6 4 O . S . w i d t h

R I N G .. C o m p . - P r e s t r e s s e d - C h r o m e f a c e d - F l a s h c h r o m e s ides - S t a i n l e s s s t ee l - S t d . d i a . x 1 / 3 2 O . S . w i d t h

R I N G .. C o m p . - P r e s t r e s s e d - C h r o m e f a c e d - F l a s h c h r o m e s ide s - S t a i n l e s s s t e e l - . 030 O . S . d i a . x 1 / 3 2 O . S . w i d t h

R I N G .. C o m p . - P r e s t r e s s e d - C h r o m e f a c e d - F l a s h c h r o m e s ides - S t a i n l e s s s t ee l - . 060 O . S . d i a . x 1 / 3 2 O . S . w i d t h

P I S T O N A S S E M B L Y .. Standard Diameter - Chrome Plated Liner Bore

15 9533161 1 16 9 5 2 3 6 1 9 I 17 8 4 6 6 7 9 3 l 18 8 4 5 5 5 3 6 1

19 8 3 8 8 4 1 8 2

20 8 3 4 7 1 0 0 I

21 8 3 4 7 1 0 3 I 22 8 4 6 4 9 5 3 I

O V E R S I Z E

P I S T O N A S S E M B L Y .. E n g i n e - I n c l u d e s r i n g s P I S T O N .. B a r e - S t a n d a r d R I N G S E T .. P i s t o n

R I N G .• C o m p . - B a r r e l f a ce - D u c t i l e i r o n - S •S •C . - . 190 t h i c k - N o . 1 g r o o v e

R I N G .. C o m p . - F e r r o x f d l e d - D u c t i l e i r o n - I . S . C . - • 186 t h i c k - N o . 2 a n d 3 g r o o v e s

R I N G .. C o m p . - T a p e r e d f a c e d - F e r r o x i d l e d - D u c t i l e i r o n - I . S . C . - •186 t h i c k - N o . 4 g r o o v e

R I N G .. O i l c o n t r o l - D o u b l e h o o k s c r a p e r - N o . 5 g r o o v e R I N G .. O i l c o n t r o l - S p r i n g l o a d e d - N o . 6 g r o o v e

W I D T H TOP R I N G S - Chrome Plated Liner Bore

23 8 4 5 5 5 3 7 l 24 8 4 5 5 5 3 8 l

R I N G .• C o m p . - B a r r e l f a c e - D u c t i l e i r o n - S td . d i a . x 1 / 6 4 O•S . w i d t h R I N G .. C o m p . - B a r r e l f a c e - D u c t i l e i r o n - S td . d i a . x 1 / 3 2 O . S . w i d t h

/ For Oversize Width Ring Sets, See Page 15.

BO$ 10


P I S T O N S A N D R I N G S P . L . N o . B08

645E4,E4B,E5 ,E7 ,E7B,E9 ,E9B,E 10B Eng ines

W i t h C h r o m e P la t ed L iner Bores - No . 1 Ring Barrel Faced Duct i le I ron W i t h Th ick C h r o m e Pla ted Sides and In t e r rup t ed Wi tnes s Groove - F o r Use with H igh Sulfur Fuel a n d on H i g h S idewear A p p l i c a t i o n s

Note: Application of the following piston assemblies requires the use o f 8442120 carrier, 8442226 bronze lined carrier insert bearing and 8417645 or 9518958 l~.ston Pin.

Ref. P a r t Qty. No . N u m b e r Req. Desc r ip t i on

PISTON ASSEMBLY .. Standard Diameter

1 9337473 I P I S T O N A S S E M B L Y .. Engine - Includes r ings - Rep laces 9506210 2 8419089 1 P I S T O N .. Bare - S t a n d a r d 3 9323296 1 R I N G S E T .. S t a n d a r d d i a m e t e r - Replaces 9316112 4 9323293 1 R I N G .. C o m p . - Barrel face - Duct i le i ron - Thick c h r o m e plated s ides -

S .S.C. - . 190 th ick - No. 1 g roove - Rep laces 9316323 5 8388418 2 R I N G .. C o m p . - F e r r o x filled - Duct i le i ron - I .S .C. - .186 thick -

No. 2 and 3 g rooves 6 8347100 I R I N G .. C o m p . - Tape red faced - F e r r o x fi l led - Duc t i l e i ron - I .S .C. -

.186 thick - No . 4 g roove 7 8347103 I R I N G .. Oil c o n t r o l - D o u b l e h o o k sc rape r - No. 5 g r o o v e 8 8464953 1 R I N G .. Oil c o n t r o l - Sp r ing loaded - S lo t t ed lower land - No. 6 g r o o v e

R I N G S E T .. Standard Diameter with 1/64 O.S. Width Top Ring

9 9323297 1 I0 9323294 1

11 8388418 2

12 8347100 1

13 8347103 1 14 8464953 1

R I N G S E T .. P i s ton - S td . dia. x 1/64 O.S. w id th - Rep laces 9316113 R I N G .. Comp. - Barre l face - Duct i le i ron - Th ick c h r o m e p la ted sides -

Std . dia. x 1 /64 O.S. wid th - No. I g roove - Rep l ace s 9316110 R I N G .. C o m p . - F e r r o x fdied - Duct i le i ron - I .S .C. - .186 th ick -

No. 2 and 3 g r o o v e s R I N G .. C o m p . - T a p e r e d faced - F e r r o x t-died - Duc t i l e i r o n - I .S.C. -

.186 th ick - No . 4 g roove R I N G .. Oil c o n t r o l - Doub le h o o k scraper - No . 5 g r o o v e R I N G .. Oil co n t ro l - Spr ing loaded - S lo t ted lower l and -

No. 6 groove


15 9323298 I 16 9323295 1

17 8388418 2

18 8347100 1

19 8347103 1 20 8464953 1

O V E R S I Z E

R I N G S E T .. P i s t o n - S td . dia. x 1/32 O.S. w id th - Rep laces 9316114 R I N G .. C o m p . - Barre l face - Duct i le i ron - Th ick c h r o m e p la ted sides -

S td . dia. x 1 /32 O.S. w id th - No. l g roove - Rep laces 9316111 R I N G .. C o m p . - F e r r o x filled - Duct i le i ron - I .S .C. - .186 th ick -

No. 2 and 3 grooves RING .. Comp. tapered faced - Ferrox fdied - Ductile iron - I.S.C. -

.186 thick - No. 4 groove RING .. Oil control - Double hook scraper - No. 5 groove RING .. Oil control - Spring loaded - No. 6 groove

W I D T H T O P R I N G S

21 9323294 I RING .. Comp. - Barrel face - Ductile iron - Thick c h r o m e plated sides - Std. dia. x 1/64 O.S. width - Replaces 93161 I0

22 9323295 1 R I N G .. C o m p . - Barre l face - Duc t i l e i ron - Th ick c h r o m e p l a t ed sides - S td . dia. x 1/32 O.S . w i d t h - Replaces 9316111


P . L . N o . B 0 $ P I S T O N S A N D R I N G S

645E4B,E7B,E9B,E10B Engines

Wi th C h r o m e P l a t ed L i n e r Bores - No. 1 R i n g Barrel Faced Ducti le I ron W i t h Th ick C h r o m e P l a t e d Sides and I n t e r r u p t e d Witness G ro o v e - F i re R ing

P i s t o n - F o r Use W i t h High Sul fur Fuel and on High S idewear A p p l i c a t i o n s

Ref. Par t Qty. No. N u m b e r Req . D e s c r i p t i o n


I 9533162 1 2 9523619 I 3 9323296 1 4 9323293 1

5 8388418 2

6 8347100 1

7 8347103 1 8 8464953 I

P I S T O N A S S E M B L Y .. E n g i n e - Includes r i n g s - Rep laces 9533166 P I S T O N .. Bare - S t a n d a r d R I N G S E T .. S t a n d a r d d i a m e t e r - Replaces 9316112

R I N G .. C o m p . - Barrel face - Duct i le i ron - Thick c h r o m e p la ted sides - S .S .C . - .190 thick - No . I groove - Rep laces 9316323

R I N G .. C o m p . - F e r r o x fd led - Duct i le i ron - I .S .C. - . 186 th ick - No . 2 and 3 grooves

R I N G .. C o m p . - Tape red faced - F e r r o x Idled - Duct i le i ron - I .S .C. - • 186 thick - No. 4 g roove

R I N G .. Oil con t ro l - D o u b l e h o o k sc rape r - No. 5 g r o o v e R I N G .. Oil con t ro l - Sp r ing loaded - S lo t ted lower l and - No. 6 g roove


9 9323297 1 10 9323294 1

I I 8388418 2

12 8347100 I

13 8347103 1 14 8464953 1

R I N G S E T .. P i s t o n - Std. dia. x 1/64 O.S. w id th - Rep laces 9316113 R I N G .. C o m p . Barrel face - Duct i le i ron - Thick c h r o m e p la ted s ides -

S td . dia. x 1 / 6 4 0 . S . w i d t h - No. 1 g r o o v e - Rep laces 9316110 R I N G .. C o m p . - F e r r o x Idled - Duct i le i ron - I .S.C. - . 186 th ick -

No. 2 and 3 g rooves R I N G .. C o m p . - Tapered faced - F e r r o x filled - Duct i le i ron - I .S .C. -

.186 th ick ° No. 4 g roove R I N G .. Oil con t ro l - D o u b l e h o o k scraper - No. 5 g ro o v e R I N G .. Oil co n t ro l - Spr ing loaded - S lo t t ed lower l and -

No . 6 g ro o v e


15 9323298 1 16 9323295 1

17 8388418 2

18 8347100 I

19 8347103 1 20 8464953 1

R I N G S E T .. P i s ton - Std. din. x 1/32 O.S. wid th - Rep laces 9316114 R I N G .. C o m p . - Barrel face - Duct i le i ron - Thick c h r o m e p la ted sides -

S td . dia . x 1/32 O.S. w id th - No. 1 g roove - Rep laces 9316111 R I N G .. C o m p . - F e r r o x fil led - Duct i le i ron - I .S.C. - . 186 th i ck -

No . 2 and 3 grooves R I N G .. C o m p . Tape red faced - F e r r o x Id led - Duct i le i ron - I .S .C. -

.186 th ick - No . 4 g roove R I N G .. Oil c o n t r o l - D o u b l e h o o k scraper - No. 5 g r o o v e R I N G .. Oil co n t ro l - Spr ing loaded - No. 6 g roove


~21 9323294 I R I N G .. C o m p . - Barrel face - Duc t i l e i ron - Thick c h r o m e p l a t ed sides - Std . dia . x 1/64 O.S. wid th - Replaces 9316110

/22 9323295 1 R I N G .. C o m p . - Barrel face - Duc t i l e i ron - Thick c h r o m e p la ted sides - Std . alia. x I / 3 2 O.S. wid th - Rep laces 9316111

[ These Ring and Ring Sets Also Applicable to 645E7C Engines.

B08 12

E L E C T It O * M O T I V E D I V I S I O N O E N E I A L M O T O l l $ C O R P O t A T I O N


6 4 5 E A C , E 7 C , F 4 B , a n d F 7 B E n g i n e s

W i t h C a s t I r o n a n d C h r o m e L i n e r B o r e s a n d 16: I C o m p r e s s i o n R a t i o F i r e R i n g P i s t o n

Ref . P a r t Q t y . No . N u m b e r R e q . D e s c r i p t i o n

P I S T O N A S S E M B L Y .. Standard D ia meter - Laser Hardened Upper Bore Cast Iron Liner

1 9550585 1 2 9572817 1

3 9516928 1 4 9338809 I

5 8418589 2

6 8347100 1

7 8347103 1 8 8464953 I

O V E R S I Z E

~9 9338812 1

P I S T O N A S S E M B L Y .. E n g i n e - I n c l u d e s r i ngs P I S T O N .. B a r e - S t a n d a r d - 16: I c o m p r e s s i o n ra t io - R e p l a c e s 9545565, 9549581,

a n d 9564583 R I N G S E T .. P i s t o n - R e p l a c e s 8434523 a n d 8467250

R I N G .. C o m p r e s s i o n - P r e s t r e s s e d - C h r o m e f a c e d - F l a s h c h r o m e s i d e s - S~ain less s teel - S . S . C . - . 190 t h i c k - No . I g r o o v e - R e p l . 8433002

R I N G .. C o m p r e s s i o n - C h r o m e f a c e d - D u c t i l e i r o n - I . S . C . - . 186 t h i c k - N o . 2 a n d 3 g r o o v e s

R I N G .. C o m p r e s s i o n - T a p e r e d f a c e d - F e r r o x t 'died - D u c t i l e i r o n - I . S . C . - .186 t h i c k - N o . 4 g r o o v e

R I N G .. Oi l c o n t r o l - D o u b l e h o o k s c r a p e r - No . 5 g r o o v e R I N G .. Oi l c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - N o . 6 g r o o v e

W I D T H T O P R I N G S - Cast Iron Liner Bore

/ I 0 9338815 1

R I N G .. C o m p r e s s i o n - P r e s t r e s s e d - C h r o m e f a c e d - F l a s h c h r o m e s i d e s - S t a i n l e s s s t ee l - S t a n d a r d d ia . x 1 / 6 4 0 . S . w i d t h - R e p l a c e s 8434517

R I N G .. C o m p r e s s i o n - P r e s t r e s s e d - C h r o m e f a c e d - F l a s h c h r o m e s i d e s - S t a i n l e s s s t ee l - S t a n d a r d d ia . x 1 / 3 2 O . S . w i d t h - R e p l a c e s 8434520

/See Page 15, Reference Numbers I and 7, for Oversize Width Ring Sets.

P I S T O N A S S E M B L Y .. S t a n d a r d D i a m e t e r - C h r o m e P l a t e d Liner Bore - For Use With High Sulfur Fuel and o n High Side Wear Applicat ions

11 9550584 1 12 9573312 I

13 9323296 1 14 9323293 1

15 8388418 2

16 8347100 1

17 8347103 1 18 8464953 1

O V E R S I Z E

/z 19 9323294 1

/~20 9323295 1

/t See Page 12.

P I S T O N A S S E M B L Y .. E n g i n e - I n c l u d e s r i ngs P I S T O N .. B a r e - S t a n d a r d - 16:1 c o m p r e s s i o n r a t i o - R e p l a c e s 9545565, 9549581,

a n d 9564583 R I N G S E T .. S t a n d a r d d i a m e t e r - R e p l a c e s 9316112

R I N G .. C o m p r e s s i o n - B a r r e l f a c e - D u c t i l e i r o n - T h i c k c h r o m e p l a t e d s i d e s - S . S . C . - .190 t h i c k - N o . 1 g r o o v e - R e p l a c e s 9316323

R I N G .. C o m p r e s s i o n - F e r r o x t 'd led - D u c t i l e i r o n - I . S . C . - . 186 t h i c k - N o . 2 a n d 3 g r o o v e s

R I N G .. C o m p r e s s i o n - T a p e r e d f a c e d - F e r r o x f d i e d - D u c t i l e i r o n - I . S . C . - .186 t h i c k - N o . 4 g r o o v e

R I N G .. Oi l c o n t r o l - D o u b l e h o o k s c r a p e r - No . 5 g r o o v e R I N G .. Oi l c o n t r o l - S p r i n g l o a d e d - S l o t t e d l o w e r l a n d - N o . 6 g r o o v e

W I D T H T O P R I N G S - C h r o m e Plated Liner Bore

R I N G .. C o m p r e s s i o n - Ba r re l f a c e = D u c t i l e i r o n - T h i c k c h r o m e p l a t e d s ides - S t a n d a r d din . x 1 /64 O . S . w i d t h - R e p l a c e s 9316110

R I N G .. C o m p r e s s i o n - Bar re l f a c e - D u c t i l e i r o n - T h i c k c h r o m e p l a t e d s ides - S t a n d a r d d ia . x 1 /32 O . S . w i d t h - R e p l a c e s 9316111

Reference Numbers 9 and 15, for Oversize Width Ring Sets.

13 B U

E L F C T R O - M O T I V F D I V I S I O N G E N F R A L M O T O R S C O R P O R A T I O N

P . L . N o . B0$ P I S T O N S A N D R I N G S

645E7C, FTB Engines

Wi th C h r o m e L i n e r Bores and 16:1 C o m p r e s s i o n R a t i o Fire Ring P i s t o n

Ref . Pa r t Qty. No . N u m b e r Req . Desc r ip t ion

P I S T O N A S S E M B L Y .. S t a n d a r d Diameter

1 9555990 1 P I S T O N A S S E M B L Y .. Engine - Inc ludes r ings 2 9573312 1 P I S T O N .. Bare - S t a n d a r d - 16:1 c o m p r e s s i o n ra t io - Rep laces 9545565, 9549581,

and 9564583 3 8466793 I R I N G S E T .. P i s t o n - Replaces 8455547 4 8455536 I R I N G .. C o m p . - Barrel face - Duct i le i ron - S .S.C. - .190 thick - No . 1 g roove 5 8388418 2 R I N G .. C o m p . - F e r r o x filled - Duct i le i ron - I .S.C. - .186 th ick -

No . 2 and 3 g rooves 6 8347100 1 R I N G .. C o m p . - Tape red faced - F e r r o x id led - Duct i le i ron - I .S .C. -

• 186 th ick - No. 4 g roove 7 8347103 I R I N G .. Oil co n t ro l - D o u b l e h o o k sc rape r - No. 5 g r o o v e 8 8464953 1 R I N G .. Oil co n t ro l - Spr ing loaded - S lo t ted lower l and - No. 6 g ro o v e

R I N G S E T .. S t a n d a r d Diameter with 1/64 O.S. Width Top R i n g

9 8467248 I RING S E T .. P i s t o n - Std . dia. x 1 /64 O.S. w i d t h - Replaces 8455548 10 8455537 1 R I N G .. C o m p . - Barre l face - Duct i le i ron - Std. dia. x I / 6 4 O.S. w i d t h -

No . 1 g r o o v e 11 8388418 2 R I N G .. C o m p . - F e r r o x filled - Duct i le i ron - I .S.C. - .186 th ick -

No. 2 and 3 g ro o v es 12 8347100 I RING .. Comp. - Tapered faced - Ferrox idled - Ductile iron - I.S.C. -

.186 thick - No. 4 groove 13 8347103 I RING .. Oil control - Double hook scraper - No. 5 groove 14 8464953 I RING .. Oil control - Spring loaded - Slotted lower land - No. 6 grooves

R I N G S E T .. S t a n d a r d D i a m e t e r w i t h 1/32 O.S. Width Top R i n g

8467249 I R I N G S E T .. P i s t o n - Std. dia. x I / 3 2 O.S. w id th - Replaces 8455549 8455538 I R I N G .. C o m p . - Barrel face - Duct i le i ron - Std. din. x 1 /32 O.S . w i d t h -

No. I g roo v e 8388418 2 R I N G .. C o m p . - F e r r o x fdled - Duct i le i ron - I .S.C. - .186 th ick -

No . 2 a n d 3 g ro o v es 8347100 1 R I N G .. C o m p . - T ap e red faced - F e r r o x fd led - Duct i le i ron - I .S .C. -

.186 th ick - No. 4 g roove 8347103 l R I N G .. Oil co n t ro l - D o u b l e h o o k sc rape r - No. 5 g roove 8464953 1 R I N G .. Oil co n t ro l - Sp r ing loaded - No. 6 g roove

15 16

17

18

19 20


21 8455537 l 22 8455538 1

R I N G .. C o m p . - Barrel face - Duct i le i ron - Std . dia. x 1/64 O.S. w id th R I N G .. C o m p . - Barre l face - Duct i le i ron - Std . din. x 1/32 O.S. w id th

BO$ 14

E L E C T I 0 - M 0 T I ¥ E O I V I S I 0 lq G E lq E It A L M 0 T 0 • S C 0 B P 0 t A T I 0 N


6 4 5 E 4 , E 4 B , E 4 C , E 5 , E 7 , E 7 B , E 7 C , E 9 , E 9 B , F 4 B , & F7B E n g i n e s

Overs i ze W i d t h R i n g Sets

W i t h C a s t I r o n L iner Bores - N o . 1 R ing P re s t r e s se d S ta in less Steel W i t h F l a s h C h r o m e Sides

Ref . P a r t Qty . No . N u m b e r Req . D e sc r i p t i on


1 9516931 1

2 9338812 1

3 8418589 2

4 8347100 1

5 8347103 1 6 8464953 1

R I N G S E T .. P i s t o n - S t a n d a r d d i a m e t e r x 1 / 6 4 0 . S . w id th t o p r ing - Rep l ace s 8475173 a n d 8486611 R I N G .. C o m p r e s s i o n - P re s t r e s sed - C h r o m e faced - F l a s h c h r o m e s ides -

S ta in less s teel - S t a n d a r d d i a m e t e r x 1 /64 O.S. w id th - No . 1 g roove - R e p l a c e s 8434517

R I N G .. C o m p r e s s i o n - C h r o m e faced - D uc t i l e i ron - I .S .C. - . 186 th i ck - No. 2 and 3 g r o o v e s

R I N G .. C o m p r e s s i o n - T a p e r e d face - F e r r o x filled - Duc t i l e i r o n - I .S .C. - • 186 th ick - N o . 4 g roove

R I N G .. Oil c o n t r o l - D o u b l e h o o k s c r a p e r - No. 5 g r o o v e R I N G .. Oil c o n t r o l - Sp r ing loaded - N o . 6 g roove - Re p l a c e s 8347106

RING SET .. Piston - Standard Diameter with 1/32 O.S. Width Top Ring

7 9516934 1

8 9338815 1

9 8418589 2

I0 8347100 1

I1 8347103 l 12 8464953 l

R I N G S E T .. P i s t o n - S t a n d a r d d i a m e t e r x 1/32 O.S. w i d t h t o p r i n g - Rep laces 8475174 a n d 8479805 R I N G .. C o m p r e s s i o n - P res t r e s sed - C h r o m e faced - F l a s h c h r o m e s ides -

S ta in less s teel - S t a n d a r d d i a m e t e r x 1 /32 O.S. w id th - No. 1 g roove - R e p l a c e s 8434520

R I N G .. C o m p r e s s i o n - C h r o m e faced - D uc t i l e i ron - I .S .C. - .186 t h i c k - No. 2 a n d 3 g r o o v e s

R I N G .. C o m p r e s s i o n - T a p e r e d face - F e r r o x filled - Duc t i l e i r o n - I .S .C . - .186 th ick - N o . 4 g roove

R I N G .. Oil c o n t r o l - D o u b l e h o o k s c r a p e r - No. 5 g r o o v e R I N G .. Oil c o n t r o l - Sp r ing l oa de d - N o . 6 g r o o v e - R e p l a c e s 8347106

R I N G S E T .. P i s t o n - . 030 O . S . D i a m e t e r w i t h 1 / 6 4 O . S . W i d t h T o p R i n g

13 9516932 1

14 9338813 I

I5 8418590 2

16 8347101 I

17 8347104 I 18 8464954 I

R I N G S E T .. P i s t o n - .030 O.S. d i a m e t e r x 1 /64 O.S. w id th t op r ing - Rep laces 8480631 a n d 8486613 R I N G .. C o m p r e s s i o n - P res t r e s sed - C h r o m e faced = F l a s h c h r o m e s ides

s ta in less s teel - .030 O.S. d i a m e t e r x l / 6 4 O.S. w id th - No. I g r o o v e - R e p l a c e s 8434518

R I N G .. C o m p r e s s i o n = C h r o m e faced - D u c t i l e i ron - I .S .C. - . 1 8 6 t h i c k - No. 2 a n d 3 g r o o v e s

R I N G .. C o m p r e s s i o n - T a p e r e d face - F e r r o x filled - D uc t i l e i r o n - I .S .C . - .186 thick - No. 4 groove

RING .. Oil control - Double hook scraper - No. 5 groove RING .. Oil control - Spring loaded - No. 6 groove - Replaces 8347107

15 B08


Parts List N o . A 0 9 P O W E R P A C K A S S E M B L I E S

Complete, Mini, And Partial Power Pack Assemblies Not Illustrated

C O M P L E T E P O W E R P A C K A S S E M B L I E S

The complete po wer pack assembly consists o f the cylinder head assembly, cylinder liner, piston assembly, carrier assembly, connecting rod assembly, and all necessary gaskets and seals. All components are pre-assembled and packaged in an expendable or storage container. The cylinder head seat ring (see P.L. B06) and connecting rod bearings (see P.L. A07) are not included in the power pack assembly.

Conn. NewPower Pack Unit Ref. Rod Container T~,pe Exchange No. Type Storage Expend. Power Pack Application

M A I ~ I N E A N D I N D U S T R I A L - W i t h Cast Iron Liner Bore

9 113

11 12

13 14

15

17

/ Fork Blade

Fork Blade

/Fork Blade

/ Fork Blade

/Fork Blade

/Fork Blade

/Fork Blade

/Fork Blade

? Fork Blade

8449869 8449871

8467559 8467561

9517595 9517596

9517869 9517870

9527312 9527314

9549816 9549818

9514327 9088370

9518135 9518136

8467560 8467562

9503109 9503111

8470863 8470864

9517871 9517872

9327318 9327319

9527313 9527315

9549817 9549819

8467605 8467606

9544883 9544884

8467607 8467608

9523262 9523263

8470865 8470866

9524090 9524091

9529788 9529789

9541019 9541020

9551463 9551462

645E1,E2,E6,E8 - No. 1 Ring Stainless Steel With Chrome Face

645E1,E2, E6,E8 - No. 1 Ring Stainless Steel With Chrome Face - Laser Hardened Port Relief Liner

645E4 (Except MP45), E5,E7,E9 - No. 1 Ring Prestressed Stainless Steel With Chrome Face And Sides

645E4 (Except MP45), E5,E7,E9 - No. I Ring Prestressed Stainless Steel With Chrome Face And Sides - Laser Hardened Port Relief Liner

645E4 (MP45) - No. 1 Ring Prestressed Stainless Steel Chrome Face And Sides - Thick Overlay Insert Bearing

645E4 (MP45) - No. I Ring Prestressed Stainless Steel Chrome Face And Sides - Thick Overlay Insert Bearings - Laser Hardened Port Relief Liner

645E4B,E7B,E9B - No. 1 Ring Prestressed Stainless Steel Chrome Face And Sides - Laser Hardened Port Relief Liner

645E4B,E7B,E9B - Fire Ring Piston - No. I Ring Prestressed Stainless Steel Chrome Face And Sides - Laser Hardened Port Relief And Upper Bore Liner

645E7C- 16:1 Piston- No. 1 Ring Prestressed Stainless Steel Chrome Face And Sides - Laser Hardened Port Relief And Upper Bore Liner

M A R I N E - W i t h C h r o m e Plated Liner Bore

/Fork Blade

/ Fork Blade

~Fork Blade

?Fork Blade

/ Fork Blade

9546242 9546243

9550603 9550601

9094328 9094330

9094"324 9094326

9518561 9518562

9527322 9527323

9550604 9550602

9090766 9090767

9090764 9090765

645E2,E6 - No. 1 Ring Ductile Iron Barrel Face - Bronze Lined Carrier Insert Bearing

645E5,E7 - No. 1 Ring Ductile Iron Barrel Face

645E7B - No. 1 Ring Ductile Iron Barrel Face

645E7B - Fire Ring Piston - No. 1 Ring Ductile Iron Barrel Face

645E7C- 16:1 Piston- No. 1 Ring Ductile Iron Bah'ell Face

/ One (1) Connecting Rod Hardware Kit (8409745) is included with each Fork Rod Power Pack Assembly. h includes 4 - 8127868 Bolt, 3- 8259128 Bolt, 6- 8216114 Washer and 3 - 8487883 Nut.

1 A09


P.L. No. A09 POWER PACK ASSEMBLIES

C O M P L E T E P O W E R P A C K A S S E M B L I E S

Conn. New Power Pack Unit Ref. Rod Container Type Exchange No. Type Storage Expend. Power Pack Application

M A R I N E A N D I N D U S T R I A L - With Chrome Plated Liner Bore - For Use With High Sulfur Fuel

Fork Blade

Fork Blade

Fork Blade

,~ Fork Blade

Fork Blade

.~ Fork Blade

9332672 9332674

9328183 9328185

9337485 9337486

9332676 9332678

9527316 9527318

9551207 9551208

9332673 9332675

9328184 9328186

9337483 9337484

9332677 9332679

9527317 9527319

9550606 9550605

9339405 9339406

9339407 9339408

9521963 9521964

9546357 9546358

645EI,E2,E6,E8 - No. 1 Ring Ductile Iron Barrell Face With Thick Chrome Plated Sides And Interrupted Witness Groove - Bronze Lined Carder Insert Bearing

645E4 (Except MP45), E5,E7,E9 - No. 1 Ring Ductile Iron Barrell Face With Thick Chrome Plated Sides And Interrupted Witness Groove - Standard Carder Insert Beating

645E4 (MP45) - No. 1 Ring Ductile Iron Barrell Face With Thick Chrome Plated Sides And Interrupted Witness Groove - Thick Overlay Carrier Insert Beating

645E4,E4B,E5,E7,E7B,E9,E9B,EIOB- No. 1 Ring Ductile Iron Barrell Face With Thick Chrome Plated Sides And Interrupted Witness Groove - Bronze Lined Carrier Insert Bearing

645E4B,E7B,E9B,E10B - Fire Ring Piston - No. I Ring Ductile Iron Barrell Face With Thick Chrome Plated Sides And Interrupted Witness Groove - Bronze Lined Carrier Insert Bearing

645E7C- 16:1 Piston- No. I Ring Ductile Iron Barrel Face With Thick Chrome Plated Sides And Interrupted Witness Groove - Bronze Lined Carder Insert Bearing

NAVY - With Cast Iron Liner Bore And Mil. Spec. Insert Bearings

41 42

45 46

Fork Blade

Fork Blade

Fork Blade

8449869 8449871

8439264 8439265

9523611 9523612

9514327 9088370

8467605 8467606

9086221 9086222

645E2 - No. 1 Ring Stainless Steel Chrome Face

645E5 - No. 1 Ring Prestressed Stainless Steel With Chrome Face And Sides

645E5 - No. 1 Ring Prestressed Stainless Steel Chrome Face And Sides - Laser Hardened Port Relief Liner

/ One (1) Connecting Rod Hardware Kit (8409745) is included with each Fork Rod Power Pack Assembly.

A@9 2


P.L. No. A09 POWER PACK ASSEMBLIES

M I N I A N D P A R T I A L P O W E R P A C K A S S E M B L I E S

A Mini Power Pack is the same as a Complete Power Pack tess the connecting rod.

A Partial Power Pack is the same as a Mini Power Pack less the carrier, insert bearing, p i s ton p in and bolt assembly, thrust washer, and snap ring.

Mini and Partial Power Packs are not offered on a unit exchange basis.

Power Ref. Pack No. Type

Part Number Container Type

Storage Expend. Application

M A R I N E A N D I N D U S T R I A L - W i t h C a s t I r o n L iner B o r e

Mini Partial

Mini

Partial

Mini

Partial

Mini Partial

Mini Partial

Mini Partial

9556097

9319972 9332388

9319973

9326099

9519207

9518041

9337991 9517819

9527320 9527321

9550599 9550600

645EI,E2,E6,E8, - No. 1 Ring Stainless Steel Chrome Face - Bronze Lined Carrier Insert Bearing

645E4 (Except MP45), E5,E7,E9 - No. I Ring Prestressed Stainless Steel With Chrome Face And Sides

645E4,E5,E7,E9 - No. 1 Ring Prestressed Stainless Steel With Chrome Face And Sides

645E4 (Except MP45), E5,E7,E9, - No . 1 Ring Prestressed Stainless Steel Chrome Face And Sides - Laser Hardened Port Relief Liner

645E4,E5,E7,E9 - No . 1 Ring Prestressed Stainless Steel W i t h Chrome Face And Sides - Laser Hardened Port Relief Liner

645E4B,E7B,E9B - No. 1 Ring Prestressed Stainless Steel With Chrome Face And Sides - Laser Hardened Port Relief Liner

645E4B,E7B,E9B - Fire Ring Pis ton - No. 1 Ring Prestressed Stainless Steel With Chrome Face And Sides - Laser Hardened Port Relief And Upper Bore Liner

645E7C - 16: I Piston- No. I Ring Ductile Iron Barrel Face With Thick Chrome Plated Sides And Interrupted Witness Groove - Bronze Lined Carrier Insert Bearing

M A R I N E A N D I N D U S T R I A L - W i t h C h r o m e P l a t e d L i n e r B o r e - F o r U s e W i t h H i g h S u l f u r F u e l

Mini Partial

Mini

Partial

Mini Partial

Mini Partial

Mini Partial

9332684 9332670

9332682

9332686 9519209

9527326 9527324

9332685 933267i

9332683

9331782

9332687 9519208

9527327 9527325

9550608 9550607

645EI,E2,E6,E8 - No. 1 Ring Ductile Iron Barrel Face With Thick Chrome Plated Sides And Interrupted Witness Groove - Bronze Lined Carrier Insert Bearing

645E4 (Except MP45), E5,E7,E9 - No. 1 Ring Ductile Iron Barrel Face With Thich Chrome Plated Sides And Interrupted Witness Groove

645E4,E5,E7,E9 - No. 1 Ring Ductile Iron Barrel Face With Thick Chrome Plated Sides And Interrupted Witness Groove

645E4,E4B,E5,E7,E7B,E9,E9B,EIOB - No. 1 Ring Ductile Iron Barrel Face With Thick Chrome Plated Sides And Interrupted Witness Groove - Bronze Lined C a ~ e r Insert Bearing

645E4B,ETB,E9B,E10B - Fire Ring Pislon - No. 1 Ring Ductile Iron Barrel Face With Thick Chrome Sides And Interrupted Witness Groove - Bronze Lined Carrier Insert Bearing

645E7C - 16: I Piston - Ductile Iron Barrel Face With Thick Chrome Sides And Interrupted Witness Groove - Bronze Lined Carrier Insert Bearing

3 A 0 9

Et E C T I I O . M O T I Y E

P.L. No. A09

D I V I S I O N G E N E R A L M O T O B S

POWER PACK ASSEMBLIES

Complete, Mini, And Partial Power Pack Assemblies 16,20-645F4B,F7B Engines

C O II p O | A T I O N

Conn. ~Ref. Rod No. Type

New Power Pack Container Type

Storage Expend.

Unit Exchange

Power Pack Application

Comple te P o w e r P a c k Assemblies - With Cast Iron Liner B o r e

I 2

/Fork 9559296 9559297 9561589 l 645F4B,F7B- 16:1 Piston- 9556060 Blade 9559294 9559295 9561588 [ Cylinder Head - No. 1 Ring Prestressed

Stainless Steel Chrome Face And Sides - I Laser Hardened Port Relief And Upper

Bore Liner- Stainless Steel/Nickel I Clad Head Gasket l

Complete Power Pack Assemblies - With Chrome Plated Liner Bore - For Use With High Sul fur Fuel

/ Fork 9561804 Blade 9561803

9561150 9561148

645F4B,F7B - 16:1 Piston - 9556060 Cylinder Head - No. I Ring Ductile Iron Barrel Face With Thick Chrome Plated Sides And Interrupted Witness Groove - Chrome Plated Liner- Stainless Steel/Nickel Clad Head Gasket

Mini A n d Partial P o w e r Pack Assembl ies - With Cast Iron Liner Bore

Mini Partial

9559298 9559299

645F4B,F7B - 16:1 Piston - 9556060 Cylinder Head - No. 1 Ring Prestressed Stainless Steel Chrome Face And Sides - Laser Hardened Port Relief And Upper Bore Liner - Stainless Steel/Nickel Clad Head Gasket

/ One (I) Connecting Rod Hardware Kit (8409745) is included with each Fork Rod Power Pack Assembly.

A09 4


Parts List No. B10 C Y L I N D E R H E A D C R A B S

Original Design Crabs 645E I,E2,E4,E4B,E5,E6,E7,E7B,

E8,E9,E9B,E IOB Engines

!

8 Cyl. Engine

i; \ , / i,X L / J 12 Cyl. Engine

16 Cyl. Engine

~-2 ~ - 2 - ~ x ~

20 Cyl. Engine

PLATE B10-1 Ref. Part Quanti ty No. Number Required Description

1 8133941 2 9324690 3 8133939 4 8174620 5 8133575 6 9085894 7 8155104 8 8348556 9 8089200

See Page2for Plate

A - -

- B -

- - C "

- - - D

6 8 12 16 6 8 12 16 8 8 16 16

10 14 20 24 20 28 40 48 20 28 40 48 1 0 1 4 20 24 10114 20 24

Crabs and

- 8 cylinder engines 1 - 12 cylinder engines I Quantities Shown Are For

16 cylinder engines One Engine Assembly 20 cylinder engines

CRAB .. Cylinder head - Intermediate - Outboard CRAB .. Cylinder head - Intermediate - Inboard - Formerly 8133941 CRAB .. Cylinder head - End - Center on 16 and 20 cyl. only CRAB .. Cylinder head - Center - 12 cyl. only BRACKET .. Crab bolt BOLT .. Crab - 1-3/4 - 12 x 15-5/8 long - Replaces 8422387 and 8347885 NUT .. Crab - I-3/4 - 12 hex. - Spherical seat BOLT .. Hex. head 3/8 - 24 x 3 - Bracket mount ing NUT .. Spline - 3/8 - 24

Plate Crab Kits.

1 BIO

E L E C T R O . M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P .L . N o . B10 C Y L I N D E R H E A D CRABS

Plate-Type Crabs 645E4B,E7B,E7C,E9B,E 10B Engines

2.~

8 Cyl. Engine

©

12 Cyl. Engine

/-1 r l ~

: c:z_. Z/j

2 2

16 Cyl. Engine

7 6

2 ~ L-2~ ~ - 2 20 Cyl. Engine

P L A T E B10-2 Ref. Par t Quant i ty No. Number Required Description

A

6 4

1o 20 20 20 10 10

1

1 9319170 2 9523067 3 9332871 4 8133575 5 9085894 6 8040808 7 9319172 8 8348556 9 8089200

~10 9558451 ~11 9558545 ~12 9552014 ~13 9335056

B

- O

8 ~2 [6 4 8 8 2

14 !G !4 28 tO l 18 28 t01 ,8 28 IC ,8 14 !C .~4 14 ~.C ).4

1 - -

- ] -

- - 1

/Note: Plate Crab Kits can be

8-645E4B,E7B,E7C engines 1 12-645E4B,E7B,E7C,E9B engines Quantities shown are f o r 16-645E4B,E7B,E7C,E9B,EIOB engines one engine assembly 20-645E4B,E7B,E7C,E9B,E I 0B engines

CRAB .. CyLinder head - Intermediate CRAB .. Cylinder head - End - Center on 16 and 20 cyl. only CRAB .. Cylinder head - Center on 12 cyl. only B R A C K E T .. Crab bolt BOLT .. Crab N U T .. Crab bolt W A S H E R .. Special - Hardened and ground BOLT .. Hex. head 3/8 - 24 x 3 - Bracket mount ing NUT .. Spline 3/8 - 24 KIT .. Crab - Service ~ Each kit contains Ref. Nos. 1,2,3 (for 12 eyl. KIT .. Crab - Service t engines), 5,6, and 7 in the quantities shown KIT .. Crab - Service for each engine assembly. KIT .. Crab - Service

applied to all turbocharged engines.

B I 0 2

E L E C T R O - M O T I V E D I V I S I O N G E N E I A t M O T O R S C O R P O R A T I O N

F U E L I N J E C T O R All 645 Engines

Parts List No. A l l

I

PLATE AI I-1

Fuel Injector Reference Chart

Ref. No.

1

~2

3

~4

5

/6

7

/8

/9

/I0

Injector Replaced UTEX Part No. Replaces By Part No. Application

5228830

5229200

5228895

5229250

5228970

5229315

5229015

5229325

5229320

5229335

5228830

5228895

5228970

5229015

5229200

5229250

5229315

5229325

8478045

8478045

8478046

8478046

8478052

8478052

8478054

8478054

8478053

8478055

8,12,16-645E1,E2,E6

8,12,16-645E 1,E2,E6,E8

12,16,20-645E4,E5,E7; 8-645E5

8,12,16,20-645E4; 8-645,E7; 12,16,20-645E7,E9; 16-645E5 (12-645E4B - With 18: I turbo only)

12,16,20-645E4 - 750 R.P.M. or less

12,16,20-645E4 - 750 R.P.M. or less

16,20-645E4 - 750 R.P.M. or less

12--645E4B; 12,16,20-645EA; 20--645E7,E4B- 750 R.P.M. or less

8--645E4B,E7B; 20--645E4B,E4C,E7B,ETC,E9B,E 10B; 16--645FTB i

8,12,16-645E7C; 12-645E4B,Ea, C,E7B,E9B; 16-645E4B,E4C,E7B,E9B,EIOB - Form. used on 20-645E7C

~All replacement and current injector assemblies are low smoke with Low-Sac spray tips. Components of the current and previous design injector differ only m spray tips. All replacement spray tips for the former injectors will be o f the current Low-Sac design.

For Replacement Parts, See Page 2. For Service Kits, See Page 4. For Injectors and Service Kits for 645F4B, F7B Engines, See Page 5.

REVISED JULY, 1989 1 A l l

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O | $ C O R P O I t A T I O N

P.L . No . A l l

22- 23\ FUEL INJECTOR

645 Engines

32

-16

/


5228830 5229200 5228895 5229250 5228970 5229315 5229015 5229325 5229320 5229335

2 5228798 2 5228888 2 5229039

*3 5226912 *3 5228462 4 5226482 5 5226727 6 5226484 7 5228745 8 5228758 9 9421614

l0 5226571 11 5226496 11 5228890 11 5229045 12 5227401

12 - / 11_/

Quanti ty Rei uircd

A B C D

1 * - -

- " I -

- - I -

- - - I

- I I -

_ _ _

- 2 2 2 1 1 I I 1 1 1 1 l 1 1 1 1 1 1 1 I I I I I 1 1 1

1 l 1 I

- 1 I - - " - 1

1 1 1 I

10

E F - .

1 - - 1

1 1

2 2 1 I 1 1 1 1 1 1 1 1 1 1

I 1

1 I 1 1

19

20

Ref. No. 1 PLATE AI I-2

21 L17

Description

INJECTOR A S M . . . Fuel - Replaced by 5229200 INJECTOR A S M . . . Fuel INJECTOR A S M . . . Fuel - Replaced by 5229250 INJECTOR A S M . . . Fuel INJECTOR A S M . . . Fuel - Replaced by 5229315 INJECTOR A S M . . . Fuel INJECTOR A S M . . . Fuel - Replaced by 5229325 INJECTOR A S M . . . Fuel INJECTOR A S M . . . Fuel INJECTOR A S M . . . Fuel

BODY A S M . . . Injector - Replaces 5229761 BODY A S M . . . Injector - Replaces 5228887 BODY A S M . . . Injector - Replaces 5229037

PLUG .. Injector body PLUG .. Injector body D O WEL .. Injector PIN .. Rack guide STUD .. Fuel connection A D A P T E R .. Calibration slide SCREW .. Set - No. 8 - 32 x .220 Nylock SCREW .. Socket head cap - No. 8 - 32 x 3/8

SEAL .. Body to nut RACK A S M . . . Injector RACK A S M . . . Injector RACK A S M . . . Injector

PIN .. Rack

A l l 2


F U E L I N J E C T O R P . L . N o . A l l

Ref . P a r t Q u a n t i t y No . N u m b e r R e q u i r e d

13 5228013 14 5226415 15 5226186 16 5226512

17 5228139 18 5227914 19 5227904 20 5228184 21 5226491 22 5228545 23 5229195 23 5229230 23 5229235 23 5229270 23 5229265 23 5229275

24 5228538 25 5228541 26 5228539 27 5228571 28 5226950 29 5228572 30 5226574

31 5228236 31 5228894 31 5229011 32 5228343 32 5227923 33 5226499 33 5228893 33 5229052 34 5226498 34 5228892 34 5228408

*34 5226714

+*35 8032718

2

2

1 1 1 1 I 1 1 I I 1 1 1 I - 1

I 1 1 1 1 1 1

1

1

1

1

2

1

F o r I n j e c t o r R e p a i r K i t s - S e e P a g e 4 .


I N J E C T O R A S M . . . Fue l ELEME/~-I" .. F i l t e r - S t a in l e s s steel mesh S P R I N G .. F i l t e r G A S K E T .. Cap C A P .. Fue l f i l ter

F O L L O W E R .. I n j e c t o r P I N .. S t o p S P R I N G .. S t o p p in R E T A I N E R .. S top p in a n d sp r ing S P R I N G .. P l u n g e r N U T .. I n j ec to r T I P A S M . . . 5 hole - L o w - S a c - Inc ludes need le va lve T I P A S M . . . 6 hole - L o w - S a c - Inc ludes need le va lve T I P A S M . . . 6 hole - L o w - S a c - Inc ludes need le va lve T I P A S M . . . 7 hole - L o w - S a c - Inc ludes need le va lve T I P A S M . . . 7 hole - L o w - S a c - Inc ludes need le va lve T I P A S M . . . 6 hole - L o w - S a c - Inc ludes need le va lve

C A G E .. Needle va lve s p r i n g S E A T .. Needle va lve s p r i n g S P R I N G .. Needle va lve C A G E .. C h e c k va lve V A L V E .. C h e c k S P A C E R .. C h e c k va lve D E F L E C T O R .. I n j e c t o r spill

P L U N G E R A S M . . . I n c l u d e s b u s h i n g P L U N G E R A S M . . . I n c l u d e s b u s h i n g P L U N G E R A S M . . . I n c l u d e s b u s h i n g

P I N .. Gu ide - B u s h i n g P I N .. Gu ide - B u s h i n g

R E T A I N E R .. G e a r R E T A I N E R .. G e a r R E T A I N E R .. G e a r G E A R .. R a c k G E A R .. Rack G E A R .. R a c k

C A P .. P r o t e c t i v e - Used o n ReL 16 fo r s h i p p i n g a n d s to rage

N U T .. L o c k - Fue l l ine to i n j e c t o r - See P .L. 48

3 A l l

E t E C T R O - M O T I V E

P . L . N o . A l l

Ref. Par t No . N u m b e r

1 5228836 2 5226571 3 5228539 4 5226186 5 5228013

6 5229238 6 5229258 6 5229288 6 5229326 6 5229321 6 5229336 7 5229195 7 5229230 7 5229235 7 5229270 7 5229265 7 5229275 8 5226571 9 5228539

I0 5226186 11 5228013

12 5229239 12 5229259 12 5229843 12 5229945 13 5228236 13 5228894 13 5229011 14 5226186 15 5228013 16 5229195 16 5229230 16 5229265 16 5229275 17 5226571 18 5228572 19 5226950 20 5228539 21 5228541 22 5228571 23 5228538

24 5229248 25 5229235 26 5228572 27 5226950 28 5228571 29 5228538 30 5228539 31 5228541

I ! .,.-.

~B

2

2 2 `3 '3

D I V I S I O N

Quant i ty Required

`3 ,)

J

°

°

°

°

- [

- [ !

- l - I I - r I

G E N E R A L M O T O R S C O R P O R A T I O N

F U E L I N J E C T O R Repair Kits

Not I l lustrated

Descr ip t ion

5228830 and 5229200 fuel injectors 5228895 and 5229250 fuel injectors 5228970 and 5229315 fuel injectors 5229015 and 5229325 fuel injectors 5229320 fuel in jec tor 5229335 fuel in jec tor

KIT .. Basic in jec tor repai r S E A L .. In jec to r nut to body S P R I N G .. Need le valve G A S K E T .. F i l te r cap to body E L E M E N T .. F i l te r - Stainless steel mesh

KIT .. Basic in jec tor repa i r - With L o w - S a c tip asm. KIT .. Basic in jec tor repai r - With Low-Sac tip asm. KIT .. Basic in jec tor repai r - With L o w - S a c t ip asm. KIT .. Basic in jec to r repai r - With L o w - S a c tip asm. KIT. . Basic in jec to r repai r - With L o w - S a c tip asm. K IT . . Basic in jec tor repai r - With L o w - S a c tip asm.

TIP A S M . . . 5 hole - L o w - S a c - Includes needle va lve TIP A S M . . . 6 hole - L o w - S a c - Inc ludes needle va lve TIP A S M . . . 6 hole - L o w - S a c - Includes needle va lve TIP A S M . . . 7 hole - L o w - S a c - Includes needle va lve TIP A S M . . . 7 hole - Low-Sac - Inc ludes needle va lve TIP A S M . . . 6 ho le - L o w - S a c - Inc ludes needle va lve S E A L .. In jec to r nut to body S P R I N G .. Needle va lve G A S K E T .. F i l t e r cap to body E L E M E N T . . F i l te r - Stainless steel mesh

KIT .. In jec tor repa i r - Inc ludes p lunger and bush ing asm. KIT .. In jec tor repai r - Includes plunger and bush ing asm. KIT .. In jector repai r - Includes plunger and hush ing asm. KIT .. In jec tor repa i r - Includes p lunger and bush ing asm.

P L U N G E R A S M . . . Includes bushing P L U N G E R A S M . . . Inc ludes bushing P L U N G E R A S M . . . Inc ludes bushing G A S K E T .. F i l t e r cap E L E M E N T .. Fue l fi l ter TIP A S M . . . 5 hole - L o w - S a c - Includes needle va lve TIP A S M . . . 6 ho le - L o w - S a c - Inc ludes needle va lve TIP A S M . . . 7 hole - L o w - S a c - Includes needle va lve TIP A S M . . . 6 hole - L o w - S a c - Inc ludes needle va lve S E A L .. Body to nut S P A C E R .. Check valve V A L V E .. Check S P R I N G .. Needle valve S E A T .. Spr ing C A G E .. Check va lve C A G E .. Needle va lve spr ing

K IT . . Injector repi r TIP A S M . . . 6 ho le - L o w - S a c - Includes needle va lve S P A C E R .. Check va lve V A L V E .. Cheek C A G E .. Cheek va lve C A G E .. Needle va lve spr ing S P R I N G .. Needle va lve S E A T .. Needle va lve spr ing

A l l 4

E L E C T I O - M O T I V E

23\

D I V I S I O N G E N E I A L M O T O | S

F U E L I N J E C T O R 16,20-645F4B,F7B Engines

C O R t O | A T I O N

P.L. No. A ] I

32

/


5226210 5226430 5226160

2 5229709 *3 5228462 4 5226482 5 5226727 6 5226484 7 5228745 8 5228758 9 9421614

10 5226571 11 5229045 12 5227401 13 5228013 14 5226415 15 5226186 16 5226512

17 5228139 18 5227914 19 5227904 20 5228184 21 5226491 22 5228545

1 2 J j 11 /

"10 2 21 L17

Qty. Req.

Ref. No. 1 P L A T E AI 1-3

Description

A

I 1 1 2 2 2 2

B

1 I 1 2 2 2 2

C

16-645F4B,F7B Engines 20-645F4B,F7B Engines 20-645F4B Engine - 750 R.P .M.

I N J E C T O R A S M .. Fuel I N J E C T O R A S M .. Fuel I N J E C T O R A S M . . . Fuel

BODY A S M . . . Injector PLUG .. Injector body D O W E L .. Injector PIN .. Rack guide S T U D .. Fuel connection A D A P T E R .. Calibration slide S C R E W .. Set - No. 8-32 x .220 Nylock S C R E W .. Socket head cap - No. 8-32 x 3/8

S E A L .. Body to nut R A C K A S M . . . Injector

PIN .. Rack E L E M E N T .. Filter - Stainless steel mesh S P R I N G .. Filter G A S K E T .. Filter cap C A P .. Fuel filter

F O L L O W E R .. Injector PIN .. Stop S P R I N G .. Stop pin R E T A I N E R .. Stop pin and spring S P R I N G .. Plunger N U T .. Injector

19

20

R E V I S E D JULY, 1989 5 A U

E t E C T ! O - M O T l Y E

P . L . N o . A l l

Ref . Pa r t No . N u m b e r

23 5229275 23 5229265 23 5229270

24 5228538 25 5228541 26 5228539 27 5228571 28 5226950 29 5228572 30 5226574

31 5226464 31 5229705 32 5227923 33 5229052 33 5228408

*34 5226714

~ ' 3 5 8032718

*36 5228836 *37 5226571 *38 5228539 *39 5228186 *40 5228013

"37 5229336 "37 5229321 "37 5229326 "38 5229275 *38 5229265 *38 5229270 *39 5226571 *40 5228539 "41 5226186 *42 5228013

Qty. Req.

A E 1 1 1 - - 1

I 1 1 1 l 1 1 I 1 1 1 1 I l

l l

l 1 1 1 1 1

2 2

1 I

I 1 1 l 1 I 2 2 2 2

1 - - l

1 - - I

1 1 I 1 2 2 2 2

D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

F U E L I N J E C T O R


C 1

1

1 1 I 1 1 1 1

I N J E C T O R A S M . . . Fue l T I P A S M . . . 6 hole - L o w - S a c - Inc ludes need le va lve T I P A S M . . . 7 ho le - L o w - S a c - Inc ludes need le va lve T I P A S M . . . 7 hole - L o w - S a c - Inc ludes need le va lve

C A G E .. Need le va lve sp r ing S E A T .. Need le va lve s p r i n g S P R I N G .. Need le va lve C A G E .. C h e c k va lve V A L V E .. C h e c k S P A C E R .. C h e c k valve D E F L E C T O R .. I n j e c t o r spill

P L U N G E R A S M . . . I nc ludes b u s h i n g P L U N G E R A S M . . . I nc ludes b u s h i n g

P I N .. G u i d e - B u s h i n g R E T A I N E R .. G e a r G E A R .. R a c k

C A P .. P r o t e c t i v e - Used o n ReL No. 16 fo r s h i p p i n g a n d s to rage

N U T .. Lock - Fue l l ine to i n j ec to r - See P .L. 48

K I T .. Basic i n j ec to r r epa i r S E A L .. I n j e c t o r n u t to b o d y S P R I N G .. Need le valve G A S K E T .. F i l t e r cap to b o d y E L E M E N T .. F i l t e r - S ta in les s steel mesh

K I T . . Basic i n j ec to r r e p a i r - W i t h L o w - S a c T ip A s m . K I T .. Basic i n j ec to r r e p a i r - W i t h L o w - S a c T ip A s m . K I T .. Basic i n j ec to r r epa i r - W i t h L o w - S a c T ip A s m .

T I P A S M . . . 6 ho le - L o w - S a c - Inc ludes need le va lve T I P A S M . . . 7 ho le - L o w - S a c - Inc ludes need le va lve T I P A S M . . . 7 ho le - L o w - S a c - Inc ludes need le va lve S E A L .. I n j e c t o r n u t to b o d y S P R I N G .. Need le va lve G A S K E T .. F i l t e r cap to b o d y E L E M E N T .. F i l t e r - S ta in les s steel mesh

A l l 6

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O ! P O I A T I O N

P a r t s Lis t N o . A 1 3 E X H A U S T V A L V E B R I D G E , R O C K E R A R M S , A N D O I L L I N E S

All 645 Engines

9~11-~ 10-~ 11 7 9-~ :1_1 / -10 1~, 13~ 7 3J 3~

1, , ~ - / S ' / ~ L6 ~-14 / • ~ ~ ,~ ~-12 ~- 15

Ref. P a r t Quan t i ty No. N u m b e r Re¢ uired

1 8328694 I 9319505 2 8456128 2 9319504 3 8328695 4 8456127 5 8055322 6 141126 7 8146111 8 442919 9 8135970

10 8051006 I0 9319503 11 8135971 12 8052327 13 8028723 14 8031925 15 8052307 16 8085260 17 8028460

~18 9090607 /19 9090608

20 8487866 21 8421965

*22 8307731

23 8039842 24 8029167 25 181311 26 179795 27 103319

A

1 1 1 1 1 1 1

1 1 I I 1

2 1 2 2 2 2

A.R.

1 2 2 2 4

B

2

2 2 2 1 2 1 2 1

2 1 2 1 2 1 2 1

1 1

2 1 2 2 2 2

A.R.

1 2 2 2 4

P L A T E AI3-1

>-47"-~"~ 24 27

2 @ 25

Descr ip t ion

645EI ,E2 ,E6 ,E8 engines | Quantities Shown Are For 645E4 ,E4B,E5 ,E7 ,E7B,E7C,E9 ,EgB,E 10B engines J One Cylinder Head Asm.

A R M A S M . . . R o c k e r - Exhaus t valve - Fo rm. appl ied to 645E4,E5,E7,E9 engs. A R M A S M . . . R o c k e r - E x h a u s t valve A R M A S M . . . R o c k e r - In j ec to r - Fo rm. applied to 645E4,E5,E7,E9 engs. A R M A S M . . . R o c k e r - In j ec to r

A R M .. Rocke r - E x h a u s t valve A R M .. R o c k e r - I n j ec to r

B U S H I N G .. R o c k e r a rm P I N .. Dowe l 5 / 3 2 x I / 4 in. long

P I N .. C a m fo l lower P I N .. Groove 1 /8 x 7 / 8 in. long R A C E .. Inner R O L L E R .. C a m f o l l o w e r - Form. appl ied to 645E4,E5,E7,E9 engs. R O L L E R .. C a m fo l l ower - Crowned B U S H I N G .. F l o a t i n g S C R E W .. Adjus t ing N U T .. Lock 5 /8 - 18 S P R I N G .. Bu t ton re ta in ing B U T T O N .. In jec to r

B R I D G E .. Exhaus t va lve - See Page 2 S H A F T .. Rocker a rm S U P P O R T .. Rocke r a r m shaft !

F o r m e r l y 8028459 C A P .. Suppo r t - Rep laces 8405773 ( N U T .. H e x I - 14 !

See Ref. No. 22 W A S H E R .. Hardened - Specia l L U B R I C A N T .. Th read - Appl ied to Ref . Nos. 20 and 21 - F o r more

in fo rmat ion , see Po in t e r s o f Sep tember 17, 1973. L I N E A S M . . . Lube oil - R o c k e r arm shaft G A S K E T .. Lube oil l ine to camshaf t b lock B O L T .. H e x head I / 4 - 28 x 5 / 8 - Oil line to rocker a rm shaft B O L T .. H e x head I / 4 - 20 x 3 / 4 - Oil line to camshaf t bea r ing block W A S H E R .. Lock - 1 /4

/ Illustration shows former style Support and Cap Asm. - 8028459.

1 A I 3


P.L . No. A13 EXHAUST VALVE BRIDGE, ROCKER ARMS, AND OIL LINES

Exhaust Valve Bridge And Lash Adjuster

11

12



1 8085260 1 2 8054088 1 3 8068791 1 4 8028126 1 5 8028136 1 6 8052307 1 7 8085254 2 8 8081806 2 9 145636 2

I0 8052331 2 II 8052319 2 12 8081808 2 13 8052320 2

PLATE A 13-2

Description

BRIDGE A S M . . . Exhaust valve BRIDGE .. Exhaust valve SPRING .. Bridge SEAT .. Spring RING .. Locking BUTTON .. Bridge A D J U S T E R A S M . . . Lash - UTEX Part No. 8326078

BODY .. Lash adjuster BALL .. Check R E T A I N E R .. Ball S P R I N G .. Lash adjuster P L U N G E R .. Lash adjuster RING .. Locking

A13 2


Parts List N o . A 1 5 I N J E C T O R C O N T R O L L I N K A G E

Control Shaft, Support Bracket, And Bearings All 645 Engines

PLATE A15-1

Ref. Pa~ No. Number Description

I 8196851 1 8196853 1 8196855 I 8360853

*2 8196852 *2 8196854 *2 8196856 *2 8360850

3 8360051 4 8443643 5 8443644 6 181379 7 8032717

*8 9411615 09 181379 ¢9 181381 I0 6101225 11 8451755 12 908085 13 8054053

*I3A 8487996

Quanti ty Rec uired

B - -

- C -

- - D

l - -

- l -

- - 1

1 - -

- 1 -

- - 1

12 16 20 12 16 i20 24 32 !40 12 16 20 12 1 6 20 12 16 20 24 32 40 24 32 40 24 32 40

2 2 2 2 2 2 2 2 2 2 2 2

s Re~ uired 2 2 2 I I I 8 8 8 8 8 8 8 8 8 2 2 2 2 2 2 2 2 2

I0 10 10 10 10 10 12 16 20 12 16 20

14 8061581 15 8054047

¢ 15 8457384 ¢16 181428 ¢16 181429

17 6101229 18 8070619 19 8028752 20 8070521 21 181313 22 9414320 23 8028103 24 148147 25 . . . .

8-645 engines } 12-645 engines Quantities Shown Are For 16-645 engines One Engine Assembly 20-645 engines

S H A F T A S M . . . InJector control - Left bank S H A F T A S M . . . InJector control - Left bank S H A F T A S M . . . InJector control - Left bank I See Page 2 For Optional S H A F T A S M . . . InJector control Left bank I Service Kits - Two- Piece S H A F T A S M . . . Injector control - Right bank S H A F T A S M . . . Injector control - Right bank S H A F T A S M . . . InJector control - Right bank ! See Page 2 For Optional S H A F T ASM. h e c t o r control Right bank I Service Kits Two-Piece

LEVER .. Injector control shaft BEARING AND S U P P O R T A S M . . . Replaces 8360052

BUSHING .. Support BOLT .. Hex. head 3/8 - 24 x 2 - Lever mounting NUT .. Lock 3/8 - 24 hex. PIN .. Spring - 7/32 x I -1 /2 in. long - Lever to shaft

BOLT .. Hex. head 3/8 - 24 x 2 - Applied to former bearing 8360052 only BOLT .. Hex. head 3/8 - 24 x 2-I/2 - Applied to current bearing 8443643 only W A S H E R .. F l a t - 1/4 B R A C K E T A S M . . . Support - Formerly 8069712

BEARING .. Ball - Formerly 954157 RING .. Snap - Bearing retaining

SHIM .. Support bracket - .014 in. thick - Applied with 8069712 support bracket on shortened crankcases

SHIM .. Bearing to bracket - .015 thick S P A C E R .. Control lever - 5/32 S P A C E R .. Control lever - 21/32 - See Page 10 BOLT .. Hex. head 1/2 - 20 x 1-1/8 BOLT .. Hex. head 1/2 - 20 x 1-1/4 W A S H E R .. Aircraft type - I /2 R E T A I N E R A S M . . . Oil seal

SEAL .. Oil G A S K E T .. Retainer BOLT .. Hex. head - 1/4 - 28 x 3/4 - Retainer mount ing W A S H E R .. F l a t - 1/4 PIN .. Clevis - Control lever to adjusting rink R E T A I N E R .. Clevis pin - Spr ing type LINK A S M . . . Adjusting - See Pages 3 and 4

1 A 1 5


P . L . N o . A 1 5 I N J E C T O R C O N T R O L L I N K A G E

T w o - P i e c e C o n t r o l S h a f t Kits F o r 16 a n d 20--645 Eng ines

N o t I l l u s t r a t ed

As a service option to the one-piece injector control shafts shown on Page 1, two-piece control shaft kits are available for 16 and 20-cylinder engines. These kits eliminate the need for removal of the cylinder head cover support frames when replacement is required.

Ref. P a r t No. N u m b e r Req . D e s c r i p t i o n

1 9084412 I 9084402

72 9084413 ÷2 9084404 /3 9084414 ~3 9084403

4 181379 5 8032717

6 9084409 6 9084399

r7 9084410 7 9084400

~8 9084411 "8 9084401

9 181379 I0 80327•7

Qty.

A

1

1

I °

2 2

1

I

1

2 2

16-645 eng ines 20-645 eng ines

K I T .. C o n t r o l sha f t - Left b a n k - Serv ice o p t i o n for 8196855 K I T .. C o n t r o l sha f t - Lef t b a n k - Serv ice o p t i o n for 8360853

S H A F T A S M . . . Lef t b a n k - R e a r S H A F T A S M . . . Lef t b a n k - R e a r S H A F T A S M . . . Lef t b a n k - F r o n t S H A F T A S M . . . Lef t b a n k - F r o n t B O L T .. Hex . h e a d - 3 / 8 - 24 x 2 - F r o n t shaf t t o r ea r shaf t c o n n e c t i n g N U T .. L o c k - 3 / 8 - 24 hex.

K I T .. C o n t r o l sha f t - R i g h t b a n k - Serv ice o p t i o n fo r 8196856 K I T .. C o n t r o l s ah f t - R i g h t b a n k - Serv ice o p t i o n fo r 8360850

S H A F T A S M . . . R i g h t b a n k - R e a r S H A F T A S M . . . R i g h t b a n k - R e a r S H A F T A S M . . . R i g h t b a n k - F r o n t S H A F T A S M . . . R i g h t b a n k - F r o n t B O L T .. Hex . h e a d - 3 / 8 - 24 x 2 - F r o n t shaf t to r ea r sha f t c o n n e c t i n g N U T .. L o c k - 3 / 8 - 24 hex.

/ Each shaft assembly includes the following components in the quantities indicated.

I 1 8360051 12 8443643 13 181379 14 8032717 15 9411615

4 4 4 4

4 4 4

L E V E R .. I n j e c t o r c o n t r o l shaf t B E A R I N G A N D S U P P O R T A S M . . . I n c l u d e s b u s h i n g s B O L T .. Hex . h e a d - Leve r m o u n t i n g - 3 / 8 - 24 x 2 N U T .. Lock - 3 / 8 - 24 hex. P I N .. S p r i n g - 7 / 3 2 x l - l / 2 in. l ong - L e v e r to sha f t

A I 5 2


INJECTOR CONTROL LINKAGE Spring-Loaded Adjusting Link

P .L . No. A15

t4 \ "!


Quanti ty Required

Quantities listed are f o r one engine.

* I 8305892 2 8034846 3 8359417 4 148401

* 5 3328369 6 3328360 7 3328361 8 3250496 9 3247166

I0 3345099 l I 3328504 12 8028103 13 148147 14 9541016 15 179890 16 6101229 17 9522625 18 148402 19 148401 20 8028098 21 148151

8 12 8 12 8 12 8 12 8 12 8 12 8 12 8 12

16 24 16 24 8 12

16 24 16 24 8 12 8 12 g 12 8 12 8 12 8 12 8 12 8 12

16 2O 16 20 16 20 16 20 16 20 16 20 16 20 16 20 32 4O 32 40 16 20 32 40 32 40 16 20 16 20 16 20 16 20 16 20 16 2O 16 2O 16 20

PLATE A15-2

Description

8-645 E1,E2,E5,E6,E7,E7B,E7C Engines 12-645 E2,E4,E4B,E5,E6,E7,E7B,E7C,E8,E9B Engines 16-645 E2,E4,E4B,E5,E6,E7,E7B,E7C,E8 Engines 20-645 E4,E4B,E5,E7,E7B,E7C Engines

LINK ASSEMBLY .. Adjusting - Injector control - Spring loaded NUT.. 5 / 8-24 hex. LINK .. Adjusting B E A R I N G .. Needle SLIP J O I N T ASSEMBLY .. Injector control

R O D .. Clevis SLEEVE .. Slip joint S P R I N G .. Tension C O L L A R .. Spring holding RING .. Snap N U T .. Special

PIN .. Clevis - Link a t tach ing- 1/4 x 1-1/8 R E T A I N E R .. Spring - Clevis pin - 3/16 dia. groove B R A C K E T .. Control lever - Formerly 8418278 BOLT .. Bracket mount ing - 1/2-13 x 2-1/4 hex. head W A S H E R .. P l a i n - I / 2 LEVER ASSEMBLY .. Injector control - Formerly 8215506

BEA R I N G .. Needle BEA R I N G .. Needle

PIN .. Clevis - Lever to bracket - 1/2 x 1-1/16 R E T A I N E R .. Spring - Clevis pin - 7/16 dia. groove

P5200, P3656

REVISED JULY, 1989 3 AI$



S t a n d a r d Type A d j u s t i n g L i n k

11 5

17 -14

- - - - - - - ~ ~= :i" . ~ - - ' ~ . : ~: " ~ - - ~ - - - - 7

~,-,~..-.~ --~

I i h i

~ f

P L A T E A 15-3

Ref. P a r t Q u a n t i t y No. N u m b e r R e q u i r e d D e s c r i p t i o n

L - - 8-645 E I , E 4 , E 4 B , E 8 E n g i n e s - 12-645 E I , E 4 , E 4 B , E 8 , E 9 , E 9 B Eng ines

A B C D 20-645 E 4 , E 4 B , E 7 B , E 9 , E 9 B , E I O B Engines - 16-645 E I , E 4 , E 4 B , E S , E 9 , E 9 B , E I O B Engines

Quantities listed

* 1 8070027 2 8069697 3 8034849 4 8034846 5 8359417 6 148401 7 8034847 8 8028103 9 148147

I0 9541016 I I 179890

are for one engine.

8 12 16 20 8 12 16 20 8 12 16 20 8 12 16 20 8 12 16 20 8 12 16 20 8 12 16 20 16 24 32 40 6 24 32 40

8 12 16 20 8 12 16 20

8 12 16 20 8 12 16 20 8 12 16 20 8 12 16 20 8 12 16 20 8 12 16 20

12 9522625 13 148401 14 148402 15 8028098 16 148151 17 6101229

L I N K A S S E M B L Y .. A d j u s t i n g - S t a n d a r d t y p e S H A F T .. L i n k C O L L A R .. S h a f t N U T .. C o l l a r - 5 / 8 - 2 4 hex . L I N K .. A d j u s t i n g B E A R I N G .. N e e d l e W A S H E R .. P e e n e d to sha f t

P I N .. C l e v i s - I / 4 x l - l / 8 in. l ong R E T A I N E R .. S p r i n g - 3 / 1 6 dia. g roove

B R A C K E T .. C o n t r o l l ever - F o r m e r l y 8418278 B O L T .. 1 /2 -13 x 2 - 1 / 4 hex. h e a d

L E V E R A S S E M B L Y .. I n j e c t o r c o n t r o l - F o r m e r l y 8215506 B E A R I N G .. Need le B E A R I N G .. N e e d l e

P I N .. Clevis - 1 /2 x 1 -3 /32 in. l ong R E T A I N E R .. S p r i n g - 7 / 1 6 dia . g r o o v e W A S H E R .. F l a t - 1 / 2 - F o r m e r l y 103323 l o c k w a s h e r

A 1 5 4

E L E C T R O - M O T I V E D I Y I 5 I O N G E N E R A L M O T O R S C O R P O R A T I O N

I N J E C T O R C O N T R O L L I N K A G E

E G B G o v e r n o r Lever and C o n t r o l R o d With Layshaf t H a n d Con t ro l Lever O n Left Bank

8-645 E 1 ,E4,E8; 12-645E4; 16-645E4,E4B;20-645EA,E4B,E7B,Eg,E9B Engines

P . L . N o . A 1 5

I

- -

1 4 - -

18 + - -

/ l +.

'\,

/ /

, /

~" / , ' -: . .= _ - - - ~ = - - - -_.-,

f " , / ,,

\

>

--_:.~

~ 20 ,,.." :- :_--:~..

f~ I I /, ~,, ,/

19 / \ / L

I O

2 0 '. /

- 19

RIGHT BANK

A

s

~ ' - - 1 2

L - - I O

- - 1 3

.-7..

\

LEFT BANK

\ ,

- - 5

6 19 20

17

P L A T E A15-4

Ref. Pa r t Qty. No . N u m b e r Req. Desc r ip t i on

l 8451787 1 2 954285 1 3 181377 1 4 6101225 1 5 8451808 1 6 954285 1 7 179845 I 8 6101225 1 9 103608 2

l0 8451824 l I I 954285 2 12 181347 l 13 8032716 l 14 8451755 2 15 181429 8 16 6101229 8 17 8253399 l 18 8253398 1 19 8080078 4 20 8032716 4

"21 8054047 2

L E V E R A S M . . . M a n u a l con t ro l - In j ec to r control shaft - R i g h t bank B E A R I N G .. Ball B O L T .. Leve r c lamping - 3 /8 -24 x 1-3/4 hex. head W A S H E R .. P la in - 3 /8

L E V E R A S M . . . H a n d con t ro l - In j ec to r cont ro l shaft - Lef t bank B E A R I N G .. Ball B O L T .. Leve r c lamping - 3 /8 -16 x 1-3/4 hex. head W A S H E R .. P la in - 3 /8

P I N .. T a p e r - No. 4 x 2 in. long L E V E R A S S E M B L Y .. G o v e r n o r to con t ro l rod

B E A R I N G .. Ball B O L T .. C o n t r o l rod lever - 5 /16-24 x 2 hex. head N U T .. L o c k - 5 /16-24 hex.

B R A C K E T A S S E M B L Y .. S u p p o r t - Ou te r end bear ing - See Page 1 B O L T .. Bracke t to c rankcase - 1/2-20 x 1-1/4 bex. head W A S H E R .. P l a i n - 1/2 L I N K A S S E M B L Y .. Con t ro l rod - Lef t bank L I N K A S S E M B L Y .. Con t ro l rod - R i g h t bank B O L T .. L i n k m o u n t i n g - 5 /16-24 x 1-17/32 hex. head N U T .. L o c k - 5 /16-24 hex. S P A C E R .. C o n t r o l lever to suppor t b racke t

P4101, P4032, P5609, P6953, P7218, P3363, P4599, P5518, P3712, P4673, P5754, P46g0, P5879, P3656, 8366100F, 8335515F, 8461032

5 A 1 5



E G B G o v e r n o r Lever a n d C o n t r o l R o d A p p l i e d W i t h T w o L a y s h a f t H a n d C o n t r o l Leve r s

1 2 - 6 4 5 E I , E 4 , E 4 B , E S ; 16-645E4 ,ES ,E9 ,E9B Eng ines

I

14

20 J

f /

/ /

• . . ,.

t "

// //

~ 20

I0

19

" ~ - " : " ~ ' " ~ '9

:.. ~" 20

SECTION 19

: : : _ . j . "".,. I

- 4

RIGHT BANK

~ 9

~ 1 8

' \ /:, \ S \",

/ j /

LEFT BANK

' - - - 1 4

6 ,--[-19

- - 1 7

P L A T E A 15-5

Ref . P a r t Qty. No. N u m b e r Req . D e s c r i p t i o n

I 8451827 I 2 954285 l 3 179845 I 4 6101225 I 5 8451808 1 6 954285 I 7 179845 I 8 6101225 I 9 8451824 I I0 954285 2 11 181347 I 12 8032716 I 13 8451755 2 14 I03608 2 15 181429 8 16 6101229 8 17 8253399 l 18 8253398 1 19 8080078 4 20 8032716 4

• 21 8054047 2

L E V E R A S M . . . H a n d c o n t r o l - I n j e c t o r c o n t r o l sha f t - R i g h t b a n k B E A R I N G .. Ball B O L T .. L e v e r c l a m p i n g - 3 /8 -16 x I - 3 / 4 hex. head W A S H E R .. P l a i n - 3 / 8

L E V E R A S M . . . H a n d c o n t r o l - I n j e c t o r c o n t r o l shaf t - Left b a n k B E A R I N G .. Ball B O L T .. L e v e r c l a m p i n g - 3 /8 -16 x 1 - 3 / 4 hex. head W A S H E R .. p l a in - 3 / 8

L E V E R A S M . . . G o v e r n o r to c o n t r o l r o d B E A R I N G .. Bal i B O L T .. C o n t r o l r o d lever - 5 /16 -24 x 2 hex. head N U T .. L o c k - 5 / 1 6 - 2 4 hex .

B R A C K E T A S M . . . S u p p o r t - O u t e r e n d b e a r i n g - See Page 1 P I N .. T a p e r - No . 4 x 2 in. l ong B O L T .. B r a c k e t to c r a n k c a s e - 1 /2-20 x l - l / 4 hex. head W A S H E R .. P l a i n - 1 / 2 L I N K A S S E M B L Y .. C o n t r o l r od - Lef t b a n k L I N K A S S E M B L Y .. C o n t r o l rod - R i g h t b a n k B O L T .. L i n k m o u n t i n g - 5 /16 -24 x 1 - 1 7 / 3 2 hex. head N U T .. L o c k - 5 / 1 6 - 2 4 hex . S P A C E R .. C o n t r o l l ever t o s u p p o r t b r a c k e t

P5103, P5718, P 6 8 0 6 , P5143, P6083 , P7177 , P5715 , P6223 , 8462040B, 8461041B

A I 5 6



Prev ious P G A G o v e r n o r Lever and C o n t r o l R o d Appl ied With Q u a d r a n t Layshaf t H a n d Con t ro l Leve r on Right Bank

8,12,16-645E2 and 12,16,20-645E5 Engines

P . L . N o . A I 5

s < i ?--..... . / / I ~------.:-.:=- . . . . "-~ --21 ' 26" ' - \

~, " 3

, 22 ./ ' \ 15 - /

RIGHT BANK LEFT BANK

P L A T E A15-6

Ref. Par t Qty. No. N u m b e r Req . Desc r ip t ion

1 8453890 1 2 954285 1 3 181377 1 4 6101225 1 5 8451749 1 6 954285 1 7 181377 1 8 6101225 1 9 103608 2

I0 8215509 1 I I 181377 1 12 6101225 1 13 8451755 2 14 181428 8 15 6101229 8 16 8451757 1 17 954285 I 18 8451756 1 19 954285 1 20 8080078 2 21 8194650 I 22 8032716 3 23 8054047 2

8331269B

L E V E R A S M . . . M a n u a l con t ro l - In jec tor con t ro l shaft - Left bank - F o r m e r l y 8242222 B E A R I N G .. Ball B O L T .. Lever c l a m p i n g - 3 /8 -24 x 1-3/4 hex. head W A S H E R .. P la in - 3 / 8

L E V E R A S M . . . M a n u a l con t ro l - In jec tor con t ro l shaft - Right bank - F o r m e r l y 8194652 B E A R I N G .. Ball B O L T .. Leve r c l a m p i n g - 3 /8 -24 x 1-3/4 hex. head W A S H E R .. P la in - 3 /8

P I N .. T a p e r - No. 4 x 2 in. long L E V E R .. G o v e r n o r t o con t ro l rod B O L T .. Lever c l a m p i n g - 3 /8 -24 x 1-3/4 hex. head W A S H E R .. P la in - 3 / 8 B R A C K E T A S M . . . S u p p o r t - Ou te r end bear ing - See Page 1 B O L T .. Bracket to c rankcase - 1/2-20 x 1-1/8 hex. head W A S H E R .. P l a i n - I / 2 L I N K A S M . . . C o n t r o l - Left bank - F o r m e r l y 8329598

B E A R I N G .. Ball L I N K A S M . . . C o n t r o l - R igh t bank - F o r m e r l y 8194649

B E A R I N G .. Ball B O L T .. 5 /16-24 x 1-17/32 hex. head B O L T .. 5 /16-24 x 2 hex. head N U T .. Lock - 5 /16-24 hex. S P A C E R .. Con t ro l lever

7 A I 5



Prev ious P G A G o v e r n o r Lever and Con t ro l R o d Appl i ed Wi th Single Layshaf t H a n d C o n t r o l Lever on Right Bank

8-645E I ,E2,E5,E6,12-645E2,E5,E7,16-645E2,ES,E6,E7, and 20-645E5,E7 Engines


P L A T E A 15-7

Ref. Par t Qty. No . N u m b e r Req . Desc r ip t ion

1 8451749 1 2 954285 I 3 181377 I 4 6101225 1 5 8451739 l 6 954285 I 7 181377 1 8 6101225 1 9 103608 2

10 8215509 l l l 181377 1 12 6101225 I 13 8451755 2 14 181428 8 15 6101229 8 16 8451757 I 17 954285 I 18 8451756 I 19 954285 I 20 8080078 2 21 8194650 1 22 8O32716 3 23 8054047 2

8449006A

L E V E R A S M . . . M a n u a l con t ro l - In jec tor cont ro l shaf t - Left bank B E A R I N G .. Ball B O L T .. Leve r c l a m p i n g - 3 /8 -24 x 1-3/4 hex. head W A S H E R .. P l a in -3 /8

L E V E R A S M . . . H a n d con t ro l - In jec to r cont ro l shaft - Right bank B E A R I N G .. Ball B O L T .. Leve r c l a m p i n g - 3 /8 -24 x 1-3/4 hex. head W A S H E R .. P l a in - 3 / 8

P I N .. Taper - No . 4 x 2 in. l o n g L E V E R .. G o v e r n o r to con t ro l rod B O L T .. Leve r c l a m p i n g - 3 /8 -24 x 1-3/4 hex. head W A S H E R .. P l a in - 3 / 8 B R A C K E T A S M . . . S u p p o r t - O u t e r end bear ing - See Page l B O L T .. Bracket to c rankcase - 1 /2-20 x I -1 /8 hex. head W A S H E R .. P l a i n - 1/2 L I N K A S M . . . C o n t r o l - Left b a n k

B E A R I N G .. Ball L I N K A S M . . . C o n t r o l - R i g h t b a n k

B E A R I N G .. Ball B O L T .. 5 /16-24 x 17/32 hex. head B O L T .. 5 /16-24 x 2 hex. head N U T .. Lock - 5 /16-24 hex. S P A C E R .. C o n t r o l lever

A15 8

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O E S C O R P O R A T I O N


Cur ren t P G , P G A , P G R G o v e r n o r Leve r and Con t ro l Rod Appl i ed with Single Layshaf t Hand C o n t r o l Lever on Left Bank

8,12,16-645E 1,E2,E5,E6; 12,16,20-645E7; 16,20-645E4B; 16-645ES;20-645E5

P . L . N o . A 1 5

/ / ~

, f 'x

2O L / /

5 J 1 8 -j

RIGHT BANK

/

2 . 2 , 2

7 -13

LEFT BANK

P L A T E A15-8

Ref . P a r t Qty. No . N u m b e r Req. Desc r ip t ion

1 8451739 I 2 954285 I 3 181377 I 4 6101225 1 5 8451749 1 6 954285 1 7 181377 I 8 6101225 1 9 103608 2

I0 8215509 I 11 181377 1 12 6101225 1 13 8451755 2 14 181428 8 15 6101229 8 t6 8451757 1 17 954285 1 18 8451756 1 19 954285 1 20 8080078 2 21 8194650 1 22 8032716 3 23 8054047 2

L E V E R A S M . . . H a n d con t ro l - In jec tor cont ro l shaft - Lef t bank B E A R I N G .. Ball B O L T .. Lever c l amping - 3 /8-24 x 1-3/4 hex. head W A S H E R .. P la in - 3 / 8

L E V E R A S M . . . Manua l con t ro l - In jec tor control shaf t - Right bank B E A R I N G .. Ball B O L T .. Lever c l amping - 3 /8 -24 x 1-3/4 hex. head W A S H E R .. P la in - 3 /8

P I N .. T a p e r - No. 4 x 2 in. l ong L E V E R .. G o v e r n o r to con t ro l rod B O L T .. Lever c lamping - 3 /8 -24 x I -3 /4 hex. head W A S H E R .. P la in - 3 /8 B R A C K E T A S M . . . S u p p o r t - Ou te r end bear ing - See Page 1 B O L T .. Bracket to c rankcase - 1/2-20 x l - I / 8 hex. head W A S H E R .. P l a i n - 1/2 L I N K A S M . . . Con t ro l - Left bank

B E A R I N G .. Ball L I N K A S M . . . Con t ro l - R igh t bank

B E A R I N G .. Ball B O L T .. 5 /16-24 x 17/32 hex. head B O L T .. 5 /16-24 x 2 hex. head N U T .. Lock - 5/16-24 hex. S P A C E R .. Con t ro l lever

8194881 G, P5563, 8216110B, 8450827A, 8194882G, 8194970G

9 A 1 5



Curren t P G A G o v e r n o r Lever and Con t ro l R o d Appl ied Wi th T w o Layshaft H a n d Con t ro l Levers

8-645E 1 ;8,12,16-645 E2,E6;8,12,16-20-645E5,ET,E7 B,E7C Engines

/ ~- '~

7 4 ' - ~ • " 1 5

' , ,< , \ te 13 I I


P L A T E A15-9

Ref . Pa r t Qty. No. N u m b e r Req . Descr ip t ion

I 8451739 2 2 954285 2 3 181377 2 4 6101225 2 5 103608 2 6 8215509 1 7 181377 1 8 6101225 I 9 8451757 1

10 954285 1 11 8451756 I 12 954285 I 13 8080078 2 14 8194650 I 15 8032716 3 16 8054047 1 17 8457384 1

L E V E R A S M . . . Hand c o n t r o l - In jec tor con t ro l shaft - Left and right bank B E A R I N G .. Ball B O L T .. Lever c l amp ing - 3 /8-24 x I -3 /4 hex. head W A S H E R .. Plain - 3 / 8

P I N .. T a p e r - No. 4 x 2 in. l o n g L E V E R .. G o v e r n o r to con t ro l rod B O L T .. Leve r c lamping - 3 /8 -24 x 1-3/4 hex. head W A S H E R .. P la in - 3 /8 L I N K A S M . . . Con t ro l - Lef t Bank

B E A R I N G .. Ball L I N K A S M . . . Con t ro l - R i g h t bank

B E A R I N G .. Ball B O L T .. 5 /16-24 x 1-17/32 hex . head B O L T .. 5 /16-24 x 2 hex. head N U T .. L o c k - 5/16-24 hex. S P A C E R .. Con t ro l lever S P A C E R .. C on t ro l lever

8456457

A15 1 0 REVISED JULY, 1989



UG8 G o v e r n o r Lever and C o n t r o l R o d with Layshaf t H a n d Con t ro l Lever on Lef t Bank

8,I 2,16-645E 1,E8;8,12,16,20-645E4,E4B;8-645E6;12,16,20-645E9,E9B; 16,20-645E10B;20-645E7

/ \

Y / /_/ ,8 - : ' , r

,G.T sANK ,EFT 8A.

P L A T E A15-10

Ref , P a r t Qty. No . N u m b e r Req. Desc r ip t ion

1 8451787 1 2 954285 1 3 181377 I 4 6101225 2 5 8451808 1 6 954285 1 7 179845 1 8 6101225 1 9 103608 2

I0 8451861 l l l 954285 2 12 181345 1 13 8032716 1 14 8451755 2 15 . . . . 8

16 6101229 8 17 8212699 1 18 8212700 1 19 8080078 4 20 8032716 4

"21 8054047 2

L E V E R A S M . . . M a n u a l cont ro l - I n j ec to r control shaf t - R igh t bank B E A R I N G .. Ball B O L T .. Leve r c l amping - 3 /8-24 x 1=3/4 hex. head WASHER .. P la in - 3 / 8

L E V E R A S M . . . H a n d cont ro l - I n j ec to r cont ro l shaft - Left bank B E A R I N G .. Ball B O L T .. Leve r c lamping - 3 /8-16 x I - 3 / 4 hex. head WASHER .. P la in - 3 /8

P I N .. T a p e r - No . 4 x 2 in. long L E V E R A S M . . . G o v e r n o r to con t ro l rod - Former ly 8451681

B E A R I N G .. Ball B O L T .. Leve r c l amping - 5 /16-24 x 1-3/4 hex. head N U T .. Lock - 5 /16-24 hex.

B R A C K E T A S M . . . Suppor t - Ou te r end bear ing - See Page 1 B O L T .. Bracke t to crankcase

~181428 .. 1 /2-20 x l - l / 8 hex. h e a d ~181429 .. 1/2-20 x l - l / 4 hex. h e a d

WASHER .. P l a i n - I / 2 L I N K A S M . . . C o n t r o l - Left bank L I N K A S M . . . C o n t r o l - R igh t bank B O L T .. L ink m o u n t i n g - 5 /16-24 x 1=17/32 hex. head N U T .. Lock - 5 /16-24 hex. S P A C E R .. C o n t r o l lever to suppor t b racke t

8336253C, 8396053D, 8409682D, 8394009G, 8399779F, 8451125B

11 A15


P . L . N o . A15 I N J E C T O R C O N T R O L L I N K A G E

UG8 Governor Lever and Control Rod with Layshaft Hand Control Lever on Right Bank

8,12,16-645E 1,E2,E6; 16-645E4;20-645E7

_- I / :-. . : . . ' ~ - -:

7 ~ 1 !

B

/ ,,\\ RIGHT BANK LEFT BANK


1 8451787 1

2 954285 1 3 181377 I 4 6101225 1 5 8451827 1

6 954285 1 7 179845 1 8 6101225 1 9 103608 2

10 8451861 1 11 954285 2 12 181345 1 13 8032716 I 14 8451755 2 15 . . . . 8

16 6101229 8 17 8212700 1 18 8212699 1 19 8080078 4 20 8032716 4

"21 8054047 2

8215028F, P2304,

P L A T E A15-11

Description

L E V E R A S M . . . Manual control - Injector control shaft - Left bank Formerly 8064657 B E A R I N G .. Ball BOLT .. Lever clamping - 3/8-24 x 1-3/4 hex. head W A S H E R .. Plain - 3/8

L E V E R A S M . . . Hand control - Injector control shaft - Right bank - Formerly 8077321 B E A R I N G .. Ball BOLT .. Lever clamping - 3/8-16 x 1-3/4 hex. head W A S H E R .. Plain - 3/8

PIN .. Taper - No. 4 x 2 in. long L E V E R A S M . . . Governor to control rod - Formerly 8212626

B E A R I N G .. Ball BOLT .. Lever clamping - 5/16-24 x 1-3/4 hex. head N U T .. Lock - 5/16-24 hex.

B R A C K E T A S M . . . Support - Outer end bearing - See Page 1 BOLT .. Bracket to crankcase

0181428 .. 1/2-20 x 1-1/8 hex. head ~181429 .. 1/2-20 x 1-1/4 hex. head

W A S H E R .. P l a i n - 1/2 LINK A S M . . . Control - Left bank LINK A S M . . . Control - Right bank BOLT .. Link mount ing - 5/16-24 x 1-17/32 hex. head N U T .. Lock 5-16/24 hex. S P A C E R .. Control lever to support bracket

8215029F, 8335960D, 8212647G, 8425508A

A I 5 12



L S G G o v e r n o r Leve r and C o n t r o l R o d 16-645E4 ( M P 3 6 )

P . L . N o . A 1 5

_

18 19

1 4 -

13

\

. f /

2// ,

RIGHT BANK

198 1/1 I 0

.; , \

/

"19

LEFT BANK

,/

/

2

"1 4

Ref . P a r t Qty. No . N u m b e r Req .

1 8451787 1 2 954285 1 3 181377 1 4 6101225 I 5 8451827 1 6 954285 1 7 179845 1 8 6101225 1 9 8451824 1

l0 954285 2 11 181347 I 12 8032716 1 13 8451755 2 14 181429 8 15 6101229 8 16 8253399 1 17 8253398 1 18 8080078 4 19 8032716 4

"20 103608 2

8260329F

P L A T E A15-12

D ~ c f i p f i o n

L E V E R A S M . . . M a n u a l c o n t r o l - I n j ec to r c o n t r o l sha f t - Lef t b a n k B E A R I N G .. Ball B O L T .. Lever c l a m p i n g - 3 / 8 - 2 4 x 1-3/4 hex . h e a d W A S H E R .. P l a i n - 3 / 8

L E V E R A S M . . . H a n d c o n t r o l - I n j ec to r c o n t r o l sha f t - R igh t b a n k - B E A R I N G .. Ball B O L T .. Leve r c l a m p i n g - 3 /8 -16 x 1-3/4 hex . h e a d W A S H E R .. P l a i n - 3 / 8

L E V E R A S S E M B L Y .. G o v e r n o r to con t ro l r o d B E A R I N G .. Ball B O L T .. Lever c l a m p i n g - 5 /16-24 x 2 hex. h e a d N U T .. Lock - 5 / 1 6 - 2 4 hex.

B R A C K E T A S M . . . S u p p o r t - O u t e r end b e a r i n g - See Page I B O L T .. B r acke t to c r a n k c a s e - I / 2 - 2 0 x l - I / 4 hex . h e a d W A S H E R .. P l a i n - I / 2 L I N K A S M . . . C o n t r o l r o d - Left b a n k L I N K A S M . . . C o n t r o l r o d - R i g h t b a n k B O L T .. L i n k m o u n t i n g - 5 /16 -24 x 1-17/32 hex . h e a d N U T .. L o c k 5 -16 /24 hex. P I N .. T a p e r - No. 4 x 2 in. l o n g

13 A I 5

E L | C T R O - M O T I Y E D I V I S I O N G E N E R A [ M O T O R S C O R P O R A T I O N


Q u a d r a n t Layshaf t H a n d Con t ro l Lever 8,12,16-645E2 and 12,16,20-645E5 Mar ine Engines

SIDE VIEW

14 15

18 19

_J END VIEW

Ref. Pa r t Qty. No . N u m b e r Req.

1 3324787 1 2 3324770 l 3 104918 1 4 3306518 1 5 3324773 I 6 181319 I 7 8032715 I 8 3324789 I

* 8 3325046 1 9 3267563 2

10 216336 4 11 3324772 I 12 103339 1 13 103361 1 14 181379 I 15 8032717 I 16 103608 1 17 3324785 1 18 181435 4 19 6101229 4

8318088A, 8318089A

P L A T E A15-13

Descr ip t ion

L E V E R .. H a n d con t ro l - In jec tor L O C K .. La tch - H a n d cont ro l lever B A L L .. La tch lock S P R I N G .. Ball R E T A I N E R .. Spr ing - Bali B O L T .. R e t a i n e r and lock m o u n t i n g - 1/4-28 x 1-1 /2 hex. head N U T .. L o c k - 1/2-28 hex. L A T C H A S S E M B L Y .. H a n d cont ro l lever - L L and L R engines L A T C H A S S E M B L Y .. H a n d con t ro l lever - R R and R L engines

S P R I N G S E T .. Leve r latch R I V E T .. Spr ing m o u n t i n g - I / 8 x 7 /16

P I N .. Latch - F u l c r u m W A S H E R .. P l a i n - 1 /4 P I N . . Co t t e r - 1 / 16 x l / 2 B O L T .. Leve r m o u n t i n g - 3 /8-24 x 2 hex. head N U T .. Lock - 3 /8-24 hex. P I N .. Tape r - Lever m o u n t i n g - No . 4 x 2 Q U A D R A N T .. H a n d con t ro l lever B O L T .. Q u a d r a n t - 1/2-20 x 2 hex. head W A S H E R .. P l a i n - 1/2

A 1 5 14

E t E C T I O - M O T I V E D I V I S I O N O E N | 1 A t M O T O I I S


Thrott le Position Indicator Application 12,16,20-645E5; 16-645E 1,E2,FA;20-645E7

C O I P O I A T I O N

P.L. No . A I 5

"\

4 I 1 " ~ 14 I I 6 12 , r" I 0 / 15

\ / L I 6

f " ( \ . 8

' - ' l J , .

Indicator With Hand Control Lever Application

Indicator Without Hand Control Lever Application

P L A T E A15-14

Ref. Part No. N u m ~ r

Qty. Req. Description

1 8359061 2 8359052 3 8367491 4 8271149 5 181333 6 6101229 7 103320 8 117278 9 8032814

10 8359046 I I 9421616 12 114986 13 8032811 14 442036 15 106496 16 8364335 17 8359053 18 103607

1 1 1

I

Thrott le position indicator with hand control lever application on left bank accessory end

Throttle position indicator without hand control lever application on left bank accessory end

T R A N S D U C E R .. Posi t ion indicator B R A C K E T A S M . . . Tranducer mounting B R A C K E T A S M . . . Tranducer mounting BOLT .. 1/2-20 x l hex. head - Includes nylon insert BOLT .. 5/16-24 x 5 /8 hex. head W A S H E R .. P la in - 1/2 W A S H E R .. Lock - 5 /16 S C R E W .. No. I0-24 x 2-1/2 ill. head slotted N U T .. Lock - No. 10-24 hex. T A P E .. Draw S C R E W .. No. 8-32 x 5 /8 hex. socket head W A S H E R .. Plain - No. 8 N U T .. Lock - No. 8-32 hex. S C R E W .. No. 8-32 x 1/2 hex. socket head W A S H E R .. Lock - No. 8 W A S H E R .. Special - 1/2 square - 3/16 I.D. x I I gauge C O L L A R .. Draw tape PIN .. Taper - No. 4 x 1-3/4 in. long

8359045B, P2308, 8367561, P3766

15 A 1 5


P a r t s List No. B18 C R A N K S H A F T , M A I N B E A R I N G S , A N D M A I N B E A R I N G C A P S

Crankshaft and Main Bearings - 8-645 Engines

Accessory Drive End


P L A T E B18-1 Camshaft Drive End

Description

1 9546459 I 61 8440183 1

1 8440184 1 /01 9522073 1

*2 426318 4 *3 8348618 I

4 8028006 2

5 8455862 4

6 8455666 4

C R A N K S H A F T .. Engine - Standard - Replaces 8235623, 8235793, or 8434197 C R A N K S H A F T .. Engine - A.B.S. approved - Replaces 8440206 C R A N K S H A F T .. Engine - Lloyd's approved - Replaces 8440207 C R A N K S H A F T .. Engine - Stubless (male pilot) - Formerly 9522074

P L U G .. Pipe - 3 /8 - Hex. socket P L U G .. Pipe - 1/4 - Square socket C O L L A R .. Thrust - Standard thickness - Consists of two halves

8081195 .. .015 O.S. 8141702 . . .030 O.S. B E A R I N G .. Main - Front and intermediate - Upper - Standard I.D.

8455863 ...031 U.S. 8455865 . . .093 U.S. 8455864 . . .062 U.S. 8455866 . . . 125 U.S.

B E A R I N G .. Main - Front and intermediate - Lower - Standard I .D. 8455683 ...031 U.S. 8455685 . . .093 U.S. 8455684 . . .062 U.S. 8455686 . . .125 U.S.

7 8455844 1

8 8455665 1

B E A R I N G . . M a i n - R e a r - U p p e r - Standard I.D. 8455845 . . . 031U .S . 8455847 . . . 093U .S . 8455846 . . .062 U.S. 8455848 . . .125 U.S.

B E A R I N G . . M a i n - R e a r - L o w e r - Standard I.D. 8455679 . . . 031U.S . 8455681 . . . 093U .S . 8455680 . . . 062U.S . 8455682 . . . 125U.S .

*9 8491160 I K I T .. Upper main bearing - Standard I.D. - Consists of all the upper main bearings (Ref. Nos. 5 and 7) in the quantifies listed above

*10 8491161 I K I T .. Lower main bearing - Standard I.D. - Consists of all the lower main bearings (Ref. Nos. 6 and 8) in the quantities listed above

For applicable stubshaft, see Parts List 22.

1 BIB


P .L . No. B18 C R A N K S H A F T , M A I N BEARINGS, AND MAIN BEARING CAPS

Crankshaft and Main Bearings - 12-645 Engines

5 5 7- S 9-

J 10

Accessory Drive End


PLATE B 18-2 Camshaft Drive End

Description

1 9547357 1 ¢I 8440167 I ¢I 8440168 I

~01 8482866 I *2 426318 6 *3 8348618 1 4 8028419 2

C R A N K S H A F T .. Engine - Standard - Replaces 8034709 or 8434198 C R A N K S H A F T .. Engine - A.B.S. approved - Replaces 8440177 C R A N K S H A F T .. Engine - Lloyd's approved - Replaces 8440178 C R A N K S H A F T .. Engine - Stubless (male pilot) - Formerly 8482867

PLUG .. Pipe - 3/8 - Hex. socket PLUG .. Pipe - I /4 - Square Socket COLLAR .. Thrust - Standard thickness - Consists of two halves

8081194 . . .015 oversize 8146108 . . .030 oversize

5 8455862 5

6 8455666 5

BEARING . . M a i n - Front and in termedia te- U p p e r - S t a n d a r d I.D. 8455863 . . . 031U.S . 8455865 . . .093U.S . 8455864. . .062U.S. 8455866. . .125U.S.

BEARING . . M a i n - Front and in termedia te- L o w e r - S t a n d a r d I.D. 8455683 . . . 031U.S . 8455685 . . .093U.S . 8455684. . .062 U.S. 8455686.. .125 U.S.

7 8455850 1

8 8455667 1

BEARING .. Main - Center - Upper - Standard I.D. 8455851 .. .031 U.S. 8455853 .. .093 U.S. 8455852 . . .062 U.S. 8455854 .. .125 U.S.

BEARING .. Main - Center - Lower - Standard I.D. 8455687 .. .031 U.S. 8455689 .. .093 U.S. 8455688 . . .062 U.S. 8455690 .. .125 U.S.

9 8455844 1

I0 8455665 I

BEARING .. 8455845_ 8455846_

BEARING .. 8455679.. 8455680..

M a i n - Re a r - Uppe r - Standard I.D. .031U.S. 8455847 . . .093U.S . .062 U.S. 8455848.. .125 U.S. M a i n - R e a r - Lower- Standard I.D. .031U.S. 8455681.. .093 U.S. .062U.S. 8455682 . . .125U.S .

*11 8455081 1 KIT .. Upper main bearing - Standard I.D. - Contains all the upper main bearings (Ref. Nos. 5,7, and 9) in the quantities listed above

*12 8455083 1 KIT .. Lower main bearing - Standard I.D. - Contains all the lower main bearings (Ref. Nos. 6,8, and 10) in the quantities listed above

/For applicable stubshaft, See Parts List 22.

B I $ 2


C R A N K S H A F T , M A I N B E A R I N G S A N D M A I N B E A R I N G C A P S

C r a n k s h a f t a n d M a i n Bea r ings - 16-645 E n g i n e s

P . L . N o . B 1 8

9 ri 9!9 ,o i,o

A c c e s s o r y D r i v e E nd

Ref . P a r t Qty. No. N u m b e r Req .

1 8034708 1 ¢1 8440023 1 01 8386713 1

~01 9310758 I *2 426318 8 *3 8365851 6 *4 223784 6 *5 8028398 3

*6 8028399 3 *7 8348618 1

8 8028006 2

9 8455862 7

I0 8455666 7

I1 8455856 2

12 8455668 2

13 8455844 I

14 8455665 1

C a m s h a f t Dr ive E n d P L A T E A18-3

Desc r i p t i on

C R A N K S H A F T .. E n g i n e - S t a n d a r d - Rep laces 8375901 C R A N K S H A F T .. E n g i n e - A .B .S . a p p r o v e d - Rep l ace s 8440037 C R A N K S H A F T .. E n g i n e - L loyd ' s a p p r o v e d - Rep laces 8386711 C R A N K S H A F T .. E n g i n e - S t u b l e s s (ma le p i l o t ) - A .B .S . a p p r o v e d - F o r m e r l y 9310844

P L U G .. P i p e - 3 / 8 - Hex . s o c k e t P L A T E .. L o c k B O L T .. Hex . h e a d 1 - 14 x 2 - 3 / 4 - C r a n k s h a f t c o n n e c t i n g D O W E L .. T a p e r e d - W i t h 1 - I / 2 - 12 t h r e a d e d end - 1.800 e n d dia .

8148445 . . . 0 1 5 O.S. 8148444 . . . 0 3 0 O.S . 8167261 . . . 0 2 0 O.S. 8298210 . . . 0 4 0 O.S . 8298209 . . . 0 2 5 O.S. 8298211 . . . 0 5 0 O.S .

N U T .. Hex . I - I / 2 - 12 P L U G .. P ipe - 1 / 4 - S q u a r e socke t C O L L A R .. T h r u s t - S t a n d a r d th ickness - Cons i s t s o f two ha lves

8081195 . . . 0 1 5 O.S. 8141702 . . . 030 O.S. B E A R I N G .. M a i n - F r o n t a n d i n t e rmed ia t e - U p p e r - S t a n d a r d I .D.

8455863 . . . 031 U.S. 8455865 . . . 093 U.S . 8455864 . .

B E A R I N G .. 8455683 .. 8455684 ..

B E A R I N G .. 8455857 .. 8455858 ..

B E A R I N G .. 8455691 . . 8455692 . .

B E A R I N G .. 8455845 .. 8455846 ..

B E A R I N G .. 8455679 .. 8455680 ..

.062 U.S. 8455866 . . . 125 U.S . M a i n - F r o n t a n d i n t e r m e d i a t e - L o w e r - S t a n d a r d I .D. .031 U.S. 8455685 . . . 093 U.S . .062 U.S. 8455686 . . . 125 U.S.

M a i n - C e n t e r - U p p e r - S t a n d a r d I .D. .031 U.S. 8455859 . . . 093 U.S . .062 U.S. 8455860 . . . 125 U.S. M a i n - C e n t e r - L o w e r - S t a n d a r d I .D. .031 U.S. 8455693 . . . 093 U.S. .062 U.S. 8455694 . . .125 U.S.

M a i n - R e p a i r - U p p e r - S t a n d a r d I .D. .031 U.S. 8455847 . . .093 U.S . .062 U.S. 8455848 . . .125 U.S . M a i n - R e a r - L o w e r - S t a n d a r d I .D. .031 U.S. 8455681 . . . 093 U.S. .062 U.S. 8455682 . . .125 U.S .

"15 8452186 1 K I T .. U p p e r m a i n bea r i ng - S t a n d a r d I .D. - C o n t a i n s all t he u p p e r m a i n bea r ings (Ref . Nos . 9,11, a n d 13) in the q u a n t i t i e s l is ted a b o v e

* 16 8452210 I K I T .. L o w e r m a i n bea r i ng - S t a n d a r d I .D. - C o n t a i n s all the l o w e r m a i n bea r ings (Ref . Nos . 10,12, a n d 14) in the q u a n t i t i e s l is ted a b o v e

/For applicable stubshaft, see Parts List 22.

3 BIB


P . L . N o . B I B C R A N K S H A F T , M A I N B E A R I N G S , A N D M A I N B E A R I N G C A P S

Crankshaf t and M a i n Bear ings - 20-645 Engines

1-9 1

l" 0 10 J 10 ./ 10 J 10 J 1C) J q 2 " "10 1-10 LIO L14

Accessory Dr ive End P L A T E A18-4

Ref . Par t Qty. No . N u m b e r Req. Descr ip t ion

1 8360783 1 ¢1 8439963 1 ¢1 9330925 I *2 426318 I0

3 8365851 6 4 223784 6 5 8028398 3

6 8028399 3 7 8348618 I 8 8028006 2

9 8455862 9

10 8455666 9

I I 8455856 2

12 8455668 2

13 8455844 I

14 8455665 I

"15 9536454 1

=16 8459837 I

C a m s h a f t Dr ive End

C R A N K S H A F T .. Engine - S t anda rd - Replaces 8376124 C R A N K S H A F T .. Engine - A.B.S. approved - Rep laces 8439974 C R A N K S H A F T .. Engine - L loyd ' s approved - Rep laces 9330924

P L U G .. P ipe - 3 / 8 - Hex . socket P L A T E .. Lock B O L T .. Hex. head I - 14 x 2 -3 /4 - Crankshaf t connec t ing D O W E L .. Tape red - Wi th 1-1/2 - 12 threaded end - 1.800 end dia.

8148445 . . .015 O.S. 8148444 . . .030 O.S. 8167261 . . .020 0 3 . 8298210 . . .040 O.S . 8298209 . . .025 O.S. 8298211 . . .050 O.S.

N U T .. Hex . 1-I/2- 12 P L U G .. P ipe - I / 4 - Squa re socket C O L L A R .. Thrus t - S t anda rd thickness

8081195 . . .015 O.S. 8141702 . . .030 O.S. B E A R I N G .. M a i n - F r o n t and in te rmedia te - U p p e r - S tandard I .D.

8455863 . . .031 U.S. 8455865 . . .093 U.S. 8455864 . . . 062 U.S. 8455866 . . .125 U.S.

B E A R I N G .. M a i n - F r o n t and in te rmedia te - L o w e r - S tandard I .D. 8455683 . . .031 U.S. 8455685 . . .093 U.S. 8455684 . . . 062 U.S. 8455686 . . . 125 U.S.

B E A R I N G .. M a i n - Cen te r - Uppe r - S tandard I .D. 8455857 . . .031 U.S. 8455859 . . .093 U.S. 8455858 . . . 062 U.S. 8455860 . . .125 U.S.

B E A R I N G .. M a i n - Cen te r - Lower - S tandard I .D. 8455691 . . .031 U.S. 8455693 . . .093 U.S. 8455692 . . .062 U.S. 8455694 . . .125 U.S.

B E A R I N G .. M a i n - R e a r - U p p e r - S t anda rd I .D. 8455845 . . .031 U.S. 8455847 . . .093 U.S. 8455846 . . . 062 U.S. 8455848 . . .125 U.S.

B E A R I N G .. M a i n - R e a r - L o w e r - S tandard I .D. 8455679 . . .031 U.S. 8455681 . . .093 U.S. 8455680 . . .062 U.S. 8455682 . . .125 U.S.

K I T .. U p p e r ma in bear ing - S tandard I .D. - Con ta ins all the upper main bear ings (Ref. Nos. 9,11, and 13) in the quant i t i es listed above

K I T .. Lower main bear ing - S t anda rd I .D. - Con ta ins all the lower main bear ings (Ref. Nos. I0,12, and 14) in the quant i t ies listed above

BI$ 4

E L E C T R O - M O T I V E DIVISION O E N E R A t MOTORS CORPORATION

P.L. No. B18 CRANKSHAFT, MAIN BEARINGS, AND MAIN BEARING CAPS

Main Bearing Caps - 645 Engines

8-645 Engines

12-645 Engines

, 3 , ' o 9 . . . . , 0

16-645 Engines

Accessory Drive End

NOTE: Bearing caps have a rough

Main Main Bearing Journal 8-645 Location Engines

1 8476509 2 8476509 3 8476511 4 8476509 5 8476510 6 7 8 9

10 l l 12

20-645 Engines

Camshaft Drive End PLATE A 18-5

bore and must be line-bored at assembly.

Bearing Cap Part Number

2O-645 Engines

12--645 16-645 Engines Engines

8476509 8476509 8476509 8476509 8476509 8476509 8476508 8476509 8476509 8476507 8476509 8476507 8476510 8476509

- 8476509 - 8476509 - 8476510

8476509 8476509 8476509 8476509 8476509 8476507 8476507 8476509 8476509 8476509

8476509 8476510

For main bearing cap studs, nuts and washers, see Parts List 01.

5 B I B

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O It S C O R P O R A T I O N

Ref. No.

I 2 3 4 5 6 7 8 9 I0

*ll

"12 "13

*14 *15 *16 "16 *17 *18

Part Number

9323945 9323944 9323943 9323942 9338722 9319830

102639 271615

9319829 220081

8168822

8028241 8028307

8028318 8028317 8438865

223771 8174659 8116738

P a r t s L i s t N o . B 2 0 H A R M O N I C B A L A N C E R A N D G E A R D A M P E R A S S E M B L I E S

Gear Damper 645E2,E4,E4B,E5,E6,E7,ETB,E7C,E8,E9,E9B, and EIOB Engines

J "7

3

2

2

Qty. Req.

1 2 1 1 3 6 3 9

18 9

AR

Ref. No. 1

PLATE B 2 ~ I Section A-A

Description

D A M P E R A S M . . . Gear - Replaces 8452042 and 8404560 viscous dampers RING .. Outer RING .. Intermediate S P I D E R .. Gear damper BOLT .. Hex. head 5/8 - 11 x 2.938 W A S H E R .. Flat - 5/8 N U T . . H e x . - 5 / 8 - 11 BOLT .. Hex. head - 3/4 - 10 x 3 W A S H E R .. Flat - 3/4 NUT .. Hex . - 3 / 4 - 10 COATING .. I qt. - Used on all internal rubbing surfaces

G E A R D A M P E R M O U N T I N G

A

1 4

4 -

4 - - 8 - 8 4 8

AR -

Previous Design - Crankshafts with Four Dowel Holes and Four Tapped Holes Current Design - Crankshafts with Eight Tapped Holes

RETAINER .. Dowel DOWEL .. 1.000 dia. x 2-I/4 in. long

8082449 ...005 O.S. 80824.47 ...015 O.S. 8158468 ...030 O.S. 8082450 ...010 O.S. 8158467 ...020 O.S.

BOLT .. Hex. head - I/2 - 20 x 7/8 - Dowel retainer mounting BOLT .. Hex. head - 7/8 - 14 x 2-I/2 - Drilled head BOLT .. Hex. head - 7/8 - 14 x 2-I/2 - Crankshafts with integral stubshaft BOLT .. Hex. head - 7/8 - 14 x 3 - I/4 - Crankshafts with bolt-on stubshaft WASHER .. Flat - 7/8 WIRE .. Lock - 3/64 dia. x 500 ft.

1 B 2 0


P . L . N o . B 2 0 H A R M O N I C B A L A N C E R A N D G E A R D A M P E R A S S E M B L I E S

H a r m o n i c Balancer 8,12,16-645E1 Engines

~ ~2

Ref. No. 1

P L A T E B20-2

Ref. Pa r t Qty. No. N u m b e r Req . Descr ip t ion

/ I 8194330 1

2 8251608 2 3 8251607 I 4 8028240 6

5 8028783 1008 6 8194085 24

B A L A N C E R A S M . . . H a r m o n i c - " S i x P a c k " type - F o r m e r l y 8340877 - See no te be low

C O U P L I N G .. Ba lancer H O U S I N G .. Spr ing P I N .. Push - 1.500 dia. x 1.003 dia. x 3-19/32 long

8373928 . . . 0 0 5 O.S. (1.008) S P R I N G .. Dr ive - 2.375 x 4 x .020 P I N .. Spr ing - .5015 dia. x 2.385 l o n g

8247359 . . .0025 O.S. 8437104 . . .0075 O.S. 8194086 . . .0050 O.S. 8194087 . . .0100 O.S.

H A R M O N I C B A L A N C E R M O U N T I N G

*7 8028241 *8 8028307

"9 8028318 *10 8028317 *11 8438865 *I1 223771 "12 8174659 "13 8116738

A

I 4

B

4 -

4 - - 8 - 8 4 8

A R -

Previous Design - Cranksha f t s with F o u r D o w e l Holes and F o u r T a p p e d Holes Cur ren t Des ign - Crankshaf t s with E igh t T a p e d Holes

R E T A I N E R .. D o w e l D O W E L .. 1.000 dia~ x 2 -1 /4 in. long

8082449 . . .005 O.S. 8082447 . . . 015 O.S. 8158468 . . . 030 O.S. 8082450 . . .010 O.S. 8158467 . . . 020 O.S.

B O L T .. Hex. head - 1 /2 - 20 x 7 /8 - D o w e l re ta iner m o u n t i n g B O L T .. Hex. head - 7 / 8 - 14 x 2-1/2 - Dr i l led head B O L T .. Hex. head - 7 / 8 - 14 x 2-1/2 - Cranksha f t s with in tegra l s tubshaf t B O L T .. Hex. head - 7 / 8 - 14 x 3 -1 /4 - Cranksha f t s with b o l t - o n s tubshaf t W A S H E R .. F la t - 7 / 8 W I R E .. Lock - 3 / 6 4 dia. x 500 ft.

/ When repair or replacement is required o f a "Three-Pack" type balancer, it is recommended to convert to the "'Six-Pack" type - 8194330 balancer.

B 2 0 2


P a r t s Lis t No. B22 A C C E S S O R Y D R I V E G E A R A S S E M B L Y

Accessory Drive Gear Assembly Applied to Crankshafts with Integral Stubshafts Four-Spring Type Gear

8,12,16-645E I,E2,E6,E8; 8,12-645E4,E4B,ES,E7,E7B,E7C; 12-645E9,E9B Engines

j 2

j 4 - - - - - - 5

e

5 ~ 6

Ref. No.

8 9

*10

II

Part Number

8250286 8141909 8141907 8141908 9091462 8158783 8031883

223759 8140912

218197

8084763

Qty. Req.

PLATE B22-1

Description

G E A R A S M . . . Accessory drive - Four-spring type G E A R .. Drive - Spur HUB .. Drive gear D I S C .. Front and rear - Rear replaces 8240518 S E G M E N T .. Spring - Replaces 8141910 S P R I N G .. Coil D O W E L .. Alignment - .876 dia. x 2-7/16 in. long

8082445 .. .005 O.S. 8082446 . . .010 O.S. 8052996 .. .015 O.S.

BOLT .. Hex. head - 3 /4 - 16 x 3-3/4 - Formerly 8031884 drilled head W A S H E R .. Hardened - 3/4 NUT .. Hex. - 3 /4 - 16 - Used to keep assembly together during shipping

S L I N G E R .. Oil

1 B22

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O | S C O l E P O I A T I O N

P.L. N o . B22 A C C E S S O R Y D R I V E G E A R A S S E M B L Y

Accessory Drive Gear Assembly Applied to Crankshafts with Integral Stubshafts Eight-Spring Type Gear

16-645E4,E4B,E5,E6,E7,E7B,E7C,E9,E9B,EIOB 20-645E4,E4B,E5,E6,E7,E7B,E7C, E9,E9B,E10B Engines

Z 6

! NN_,i ,


1 2 3 4 5 6 7

8 9

*10

11

8365300 1 8360839 1 8141907 1 8360838 2 9091463 16 8360837 8 8031883 2

223759 4 8140912 4 218197 4

8084763 1

P L A T E B22-2

Description

G E A R A S M . . . Accessory drive - Eight-spring type G E A R .. Drive - Spur HUB .. Drive gear D I S C .. Front and rear - Rear replaces 8360835 S E G M E N T .. Spring S P R I N G .. Coil D O W E L .. Alignment - .876 dia. x 2-7/16 in. long

8082445 ...005 O.S. 8082446 . . .010 O.S. 8052996 .. .015 O.S.

BOLT .. Hex. head 3/4 - 16 x 3-3/4 - Formerly 8031884 drilled head W A S H E R .. Hardened - 3/4 N U T .. Hex. - 3/4 - 16 - Used to keep assembly together during shipping

S L I N G E R .. Oil

i i22 2 REVISED JULY, 1989


P.L. No. B22 A C C E S S O R Y D R I V E G E A R A S S E M B L Y

Accessory Dr ive Gear Assembly Appl ied to Crankshaf t s with Bo l t -On S tubsha f t s 8-645E6,E7C; 12-645E6,E7; 16-645E6,E7 Engines

P L A T E B22-3

Ref . Par t No . N u m b e r

Qty. Req. Desc r ip t ion

+I .... I

2 8482954 I 3 223771 8 4 8174659 8

5 9320634 1 6 8360839 I 7 8483064 I 8 8483014 1 9 8483014 I

10 9091463 16 11 8360837 8 12 8483097 2

13 9434253 8 14 8483090 8

"15 102639 8

C R A N K S H A F T .. Engine - Stubless wi th male pi lot - See P.L. 18 S T U B S H A F T .. T a p e r e d - 2 7 - 3 / 8 in. l ong B O L T .. Hex . head - 7 /8 - 14 x 3 -1 /4 - S tubshaf t to c rankshaf t W A S H E R .. Ha rdened - 7 / 8

G E A R A S S E M B L Y .. Accessory dr ive G E A R .. Dr ive - Spur H U B .. Dr ive gear D I S C .. F r o n t D I S C .. R e a r - Fo rmer ly 8483015 S E G M E N T .. Spring - Former ly 9094163 S P R I N G .. Coi l D O W E L .. A l ignmen t - .626 dia. x 1-15/16 in. long

8483098 ...005 O.S. 8483099 ...010 O.S. 8483100 ...015 O.S.

BOLT .. Spline head - Twelve point 5/8 - I I x 3-I/4 WASHER .. Hardened - 5/8 NUT .. Hex. - 5/8 - I I - Used to hold assembly together during shipping

16 8483087 1 S L I N G E R .. Oi l

M 1509, P9062, P9065 P9262, 8492278


E L E C T R O - M 0 T I Y E D I V I S I O N @ E N E I A L M O T O R S

C R A N K S H A F T C O U P L I N G S Engine Coupling Disc And Flywheel Application

All 645 Engines

/ $11 C O R P O R A T I O N

Parts List No. B24

'3

J ,i I

, ' " ~

-" / .


. . . . 2 8356275 3 181370 4 I03321 5 8245294 5 8360844 6 8336210 6 8360846 7 8334366 7 8360845

*¢8 . . . . *~9 9421686 *~9 9421689

*¢10 8133335

11 273023 ¢ 11 272874

11 9424825 I 1 273027

¢ 11 273028 ¢ 11 272422 ¢ 12 8060089

PLATE B24-I

Description

A

I 1 3 3 6

6

6

I 12 12 12

12 12 12 12 12 12 12

B

I I 3 3

.

12 .

12

12

I 12 12 12

12 12 12 12 12 12 12

8,12,16-645 engines 20-645 engines

DISC .. Engine coupling - See Pages 2 and 3 GEAR .. Ring - Starter motor - 265 Teeth - Replaces 8242166 BOLT .. Hex. head 3/8 - 24 x I-I/4 - Ring gear to disc WASHER .. Lock - 3/8 BOLT .. Special square head I-I/2 - 12 x 4-9/16 - Disc to crankshaft BOLT .. Special square head I-I/4 - 12 x 4-13/32 - Disc to crankshaft WASHER .. Special- I-I/2 WASHER .. Special- I-I/4 NUT .. Lock I-I/2 - 12 hex. NUT .. Lock I-I/4 - 12 hex.

FLYWHEEL .. Coupling disc mounted - See pages 2 and 3 SCREW .. Cap - Hex. socket 3/4 - 16 x 4 - Flywheel mount ing SCREW .. Cap - Hex. socket 3/4 * 16 x 6 - Flywheel mount ing W A S H E R .. Lock - 3/4

BOLT .. Hex. head 3/4 - 16 x 5-I/4 BOLT .. Hex. head 3/4 - 16 x 5-I/2 BOLT .. Hex. head 3/4 - 16 x 6-I/4 BOLT .. Hex. head 3/4 - 16 x 6-I/2 BOLT .. Hex. head 3/4 - 16 x 6-3/4 BOLT .. Hex. head 3/4 - 16 x 7 NUT .. Lock 3/4 - 16 hex.

/Engine Coupling Disc To Driven Equipment

/ For continuation of equipment see Parts List 332 7 and3600 in Catalog 361for marine applications; or Pages 10, 11, 12 and P.I.. 3327 in Catalog 381for power and industrial applications.

REVISED JULY, 1989 1 B7,4


P.L. N o . B24 C R A N K S H A F T C O U P L I N G S

Engine Coupling Discs and Flywheels P L A T E B24-2

Timing Mark /Eng ines Construct ion Reference Chart

Timing Mark

Location

57 ° 102 ° 258 ° 303 °

Engine Rota t ion

Right Hand Left Hand Right Hand Left Hand

Star ter M o t o r

Locat ion

Right Bank Left Bank Left Bank Right Bank

Engine Designation

Previous [

LR RL R R LL

E N G I N E C O U P L I N G D I S C S

Current

R L R L

Part Number

8325543 8325542 8325541 8211680 8366016 8366018 8366017 8365588

8369123 8375744 8481035 8369121 8375742 8369122 8236772 8470939

8464348 9314726 8360898

8242291 8242261 8242418

8383474 8383472 8383473 8383442 8473501

9085708 8497636 9084260

9525652 9525651 9539372

Mounting Tin Pilot tag

Serrated - B Serrated - B Serrated - B Serrated - B Serrated . OB Serrated . OB Serrated . OB Serrated . OB

Serrated - B Serrated , OB Square - B

Serrated - B Serrated , OB Serrated - B Serrated - B Square - B

Serrated - B Serrated - B Serrated - B

Square - B Square - B Square - B

Serrated - B Serrated - B Serrated - B Serrated - B Square - B

Serrated - B Serrated - B Square - B

Square - B Square - B Square - B

, T - O N F L Y W H E E L S

g Mark ILocation

57 o 102 ° 258 ° 303 °

57 o 102 ° 258 ° 303 °

57 o 57 o 57 o

102 ° 102 ° 258 ° 303 ° 303 °

57 ° 258 ° 303 °

57 ° 258 ° 303 °

57 ° 102 ° 258 ° 303 ° 303 °

57 ° 303 ° 303 °

57 ° 303 ° 303 °

Engine Application

8,12-645E2,E5,E6,E7; 12-645E4,E7B,E7C 8-645E2,E5,E6 8-645E2,E5 8,12-645E1,E2,E5,E6,E7,E7B,ETC,E8 16-645E2,E4,EAB,E5,E6,E7 ,E7B,E7C 16-645E2,E5,E6,E7 16-645E2,E5,E6,E7 16-645EI,E2,EA,E4B,ES,E6,E7,E7B,E7C,E8

8-645E6,E7B; 12-645E2,E5,E6,E7,ETC; 16-645E2,E7 16-645E5 8,12-645E6 8-645E2,E6; 12-645E2,E5,E7; 16-645E7B 16-645E5 12-645E2,E5,E7; 16-645E2 8-645EI,E6,E7B, 12-645E1,E2,E5,E6,E7,E7B,ETC;16-645FAB,E6,ET,E7B,E7C 8-645E2,E6, 12-645E6,E7C; 16-645EAB

20-645EA,ES,E7 20-645E7 8-645E1,E4,E4B,E6,ES; 12-645E1,E4,EAB,E6,E7B, ES,E9,E9B;

16-645E 1,EA,EAB,ES,E9,E9B,E 10B;20-645E4,EAB,E5,E7,E7B,E9,E9B,E I 0B

8-645E2,E6 8-645E2,E5 8-645E2,ES; 12-645E2

20-645E5,E7 20-645E5,E7 20-645ES,E7 20-645E4B,E5,E7,E7B,ETC 20-645EAB

20-645E4B,E5,E7 20-645EAB,E5,E7,E7B 12-645EAB; 20-645E5

8-645E6; 12-645E6,E7B; 16-645E6 8-645E4B,E6; 12-645E4B,E6,E7B; 16-645E6 20-645EAB,E7B

Ref.[ Part No.[ Number

34 [ 8370850 35 18236773

Description

F L Y W H E E L .. Engine - Marine type F L Y W H E E L .. Engine - Industrial type

B24 2

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O I I A T I O N

CRANKSHAFT COUPLINGS Coupling Discs and Flywheels Dimensional Reference Chart

P.L. No. B24

2-63/64"~ I

e

36" e

4-43/64."-~

l '° e

36" o

3-7/8"--,4

43-5/8"

Ref. Nos. 1,2,3,4,5,6,7,8 20,21,22

Ref. Nos. 17,18,19,31, 32,33

Ref. Nos. 9,10,11,12,13,14,15, 16,23,24,25,26,27

5-9 /16"- - - -

4 3 - 5 / 8 " 44.-"

"

/ 2 "

F

|Ira

52"

, /

Ref. Nos. 28,29,30 Ref. No. 34 PLATE B24-2

Ref. No. 35

3 B24

E t Z C T It O-M OT J V E

P.L. No. B24

D I V I S I O N G E N E Ii A L M O T O t S

C R A N K S H A F T C O U P L I N G S F r o n t E n d A c c e s s o r y Dr ive

12-645E1; 8 ,12 ,16 ,20-645 E4,EAB Engines

C 0 B P O t A T I O N

Ref . P a r t No . N u m b e r

¢I 8323180 #I 8345709 2 8234958 3 8041658 4 8028763 5 8041657 6 8055158 7 8029538 8 8029555 9 8029567 I0 8029569 11 181427 12 103323 13 8049954 14 8032719 15 6101229 16 179839 17 I03321 18 8084871

8427055

/ t !

t,,..

tJ

Qty. Req .

I

-11

15 ,18 L-10

P L A T E B24-3


C O U P L I N G A S M . . . A c c e s s o r y d r ive - 10 coup l ing j o i n t s C O U P L I N G A S M . . . A c c e s s o r y d r ive - 5 coup l ing j o i n t s

J O I N T .. C e n t e r b o n d e d - R u b b e r b u s h i n g C O V E R .. Accesso ry d r i v e G A S K E T .. C o v e r R E T A I N E R .. Oi l seal S E A L .. Oil - 4 -1 /2 I .D. x 5 -1 /2 O.D. x 1/2 Felt K E Y .. C o u p l i n g - .390 x .626 x 2 - 1 / 2 - Was 3 in. l ong W A S H E R .. R e t a i n i n g B O L T .. Special hex. h e a d - I - I / 4 - 12 x 2 - 3 / 4 S P R I N G .. Lock B O L T .. Hex. h e a d - I / 2 - 20 x I W A S H E R .. Lock D O W E L .. C o v e r a l i g n m e n t N U T .. Lock I / 2 - 20 hex . W A S H E R .. F l a t I / 2 B O L T .. Hex. h e a d 3 / 8 - 16 x I W A S H E R .. L o c k - 3 / g S T U D .. Cover m o u n t i n g - P a r t o f Acces so ry Dr ive H o u s i n g - See P a r t s List 58

B2,4 4 R E V I S E D J U L Y , 1989

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O I A T I O N

C R A N K S H A F T C O U P L I N G S

F r o n t End Accesso ry D r i v e 12,16,20-645E7 E n g i n e s

1

P.L. No. B24

,

15 5 8 10 18

Ref . P a r t Qty . No . N u m b e r Req .

I 2 3 4 5 6 7 8 9 I0 II 12 13 14 15 16 17

+18

8430000 I 8234958 5 8041658 1 8028763 1 8041657 I 8055158 I 8029538 l 8029555 I 8029567 I 8029569 I 181425 I

6101225 6 8049954 2 8032719 8 6101229 8 179839 6 103323 I

8084871 8

P L A T E B24-4

D e s c n p ~ o n

C O U P L I N G A S M . . . Accessory d r ive J O I N T .. C e n t e r b o n d e d - R u b b e r b u s h i n g

C O V E R .. A c c e s s o r y dr ive G A S K E T .. C o v e r R E T A I N E R .. Oi l seal S E A L .. Oil - 4 -1 /2 I.D. x 5-1/2 O.D. x 1/2 Felt K E Y .. C o u p l i n g - .390 x .626 x 2 - 1 / 2 - W a s 3 in. l ong W A S H E R .. R e t a i n i n g B O L T .. Spec i a l hex . b e a d l - l / 4 - 12 x 2 - 3 / 4 S P R I N G .. L o c k B O L T .. Hex . h e a d 1 /2 - 2 0 x 3 / 4 W A S H E R .. F l a t - 3 / 8 D O W E L .. A l i g n m e n t N U T . . L o c k l / 2 - 20 hex. W A S H E R .. F l a t B O L T .. H e x . h e a d 3 / 8 - 16 x l W A S H E R .. L o c k - 1 /2 S T U D .. C o v e r m o u n t i n g - P a r t o f A c c e s s o r y D r i v e H o u s i n g - See P a r t s Lis t 58

8429999


E t I: C T It O - M O T I V E

P . L . NO. B 2 4

D I V I S I O N 0 E N E R A L M O T 0 It $


F r o n t End Accessory Dr ive 8-645E6,E7,E7B,E7C; 12-645E I , E 6 , E 7 , E 7 B , E 7 C

16-645E6,E7,ETB,E7C; 20 -645E4 ,E7 ,E7B,E7C Eng ines

C O I P O I A T I O N

v :-ii

ACCESSORY DRIVE GEAR 15

P L A T E B24-5

Ref. P a r t Qty. No. N u m b e r Req.

C O U P L I N G A S S E M B L Y .. A c c e s s o r y D r i v e

I 8115196 I 2 8029538 I 3 8029555 1 4 8029567 I 5 8029569 I 6 181427 I 7 103323 I 8 8041658 I 9 8028763 I

10 8055158 1 I I 8041657 1 12 8049954 2

+13 8084871 8 14 8032719 8 15 6101229 8 16 179839 6 17 103321 6


F L A N G E .. Auxil iary drive - Tapered - 8-3/8 dia. flange - 12 holes 21/32 dia. KEY .. D r i v e f l a n g e - .390 x .626 x 2 - 1 / 2 in. l ong W A S H E R .. F lange r e t a i n i n g - 1-9 /32 I .D. x 3-I l / 3 2 O.D. B O L T .. F l a n g e r e t a in ing - l - l / 4 - 12 x 2 - 3 / 4 hex. head S P R I N G .. Lock B O L T .. F l a n g e to c r a n k s h a f t - I / 2 - 20 x 1 hex. h e a d W A S H E R .. L o c k - 1 /2 C O V E R .. Accessory dr ive G A S K E T .. C o v e r S E A L .. Oil - Accessory drive R E T A I N E R .. Oil seal D O W E L .. A l i g n m e n t S T U D .. C o v e r r e t a i n i n g - P a r t o f t he Accessory Dr ive H o u s i n g - See Pa r t s List 58 N U T . . 1 / 2 - 20 hex. W A S H E R .. P l a i n - 1 /2 B O L T .. Re t a ine r - 3 / 8 - 16 x I h e x . h e a d W A S H E R .. Lock - 3 / 8

9091100

B 2 4 6 R E V I S E D J U L Y , 1989


C R A N K S H A F T COUPLINGS

Front End Accessory Drive Crankshafts with Bolt-On Stubshaft

8-645E6,E7C; 12-645E6,E7; 16-645E6,E7 Engines

C O I P O R A T I O N

P.L No. B24

( t m

?

s - t 5 x - / i


1 8482982 1 2 223458 3 3 8140912 3 4 8483013 1 5 8049954 2 6 8028763 I 7 8483088 1

+8 8084871 8

9 6101229 8 10 8032719 8

¢ I I 9317888 1 *~11 8483089 I #12 93•7889 1

*¢12 8483091 1

P LA TE B24-6

Description

F L A N G E .. Accessory drive BOLT .. Flange mount ing - 3/4 - I0 x 4 hex. head W A S H E R .. 3/4 hardened RETAINER .. Flange mount ing D O W E L .. Accessory drive cover alignment G A S K E T . , Accessory drive cover SEAL .. Accessory drive cover - 5-I/4 I.D. x 6 -1 /40 .D. x I/2 Felt S T U D . , 1/2 - 13 - 20 x 2-7/16 in. long - Part of the Accessory Drive Housing -

See Parts List 58 W A S H E R . , 1/2 plain N U T .. Lock - 1/2 - 20 hex. COVER. , Accessory drive - Recessed mount ing COVER .. Accessory drive - Flush mount ing R E T A I N E R .. Seal - Used with 9317888 over only RETAINER .. Seal - Used with 8483089 cover only

P6018, P7505, 8483150 P7506, P7508, 9317887



P . L . N o . B24


C R A N K S H A F T COUPLINGS Blind Cover Application

All 645 Engines Without Front End Power Take-Off

C 0 M P O e A T I O N


1 8084863 I 2 8028763 1 3 8032719 8 4 6101229 8

+5 8084871 8

P LA TE B24-7

Description

COVER .. Blind G A S K E T .. Blind cover N U T .. Lock I /2 - 20 bex. W A S H E R .. Flat - 1/2 S T U D .. Cover mount ing - Part of the Accessory Drive Housing - See Parts List 58

E L E C T I O - M O T I V E D I V I S I O N G E N E R A L M O T O I t S C O I P O | A T I O N


Engine Turning Jack Assembly 8,I2,16-645EI; 8,12,16,20--645E4,E4B Engines

P.L. N o . B24

: k \ "

Ref. No.

1 2 3 4 5 6

*7 *8 *9

*10 *11

Part Number

8320802 8320803 8084761 8084759 8194542 8084760 8176112 8361027 8176086 179791 I03319

Qty. Req.

P L A T E B2~8

Descript ion

J A C K A S M . . . Engine turning H A N D L E A S M . . . Jack P A W L .. Long P A W L .. Short P I N .. Pawl mount ing

BASE .. Engine turning jack mount ing BOX A S M . . . Jack mount ing B R A C K E T .. Jack handle clip C L I P .. Jack handle BOLT .. Clip mount ing - I / 4 - 20 x 1/2 hex. head W A S H E R .. L o c k - 1/4

8371299 8465369A

9 B24

E L E C T R 0 - M O T I V E D I V I S I O N G [ N E I! A L M O T O R S C O II P O R A T I O N

P . L . N o . B 2 4 C R A N K S H A F T C O U P L I N G S

Dri l l R ig CoupLing A r r a n g e m e n t 8,12-6,;5E1 E n g i n e s

I0 J

14";

gJ

t 2 - - - - - - -

i i - - ~ 1

I(

" " i i .r

P;

~ 3

w

P L A T E B24-9

Ref . P a r t Qty. No. N u m b e r Req . D e s c r i p t i o n

1 8211680 2 8265399 3 8356275 4 181370 5 103321 6 8245294

7 8336210 8 8334366 9 273028

10 8032722 I1 8324991 I2 8265762

"13 8234958 14 181465 15 9416519

1 D I S C .. C o u p l i n g - S e r r a t e d - E n g i n e 1 D I S C .. C o u p l i n g - S e r r a t e d - G e n e r a t o r 1 G E A R .. R i n g 3 B O L T .. R i n g gea r t o disc - 3 / 8 - 24 x 1-1/4 hex. h e a d 3 W A S H E R .. Lock - 3 / 8 6 B O L T . . C o u p l i n g d i sc to c r a n k s h a f t - 1-1/2 - 12 x 4 - 9 / 1 6 in. l o n g -

1.735 in. s h o u l d e r - S q u a r e h e a d - 45* c h a m f e r o n o n e s ide 6 W A S H E R .. P la in - 2 - 7 / 1 6 O .D . x 1-17/32 I .D. 6 N U T .. L o c k - 1 -1 /2 - 12 hex.

12 B O L T .. 3 / 4 - 16 x 6 - 3 / 4 hex. h e a d 12 N U T .. L o c k - 3 / 4 - 16 hex.

1 A D A P T E R A S M . . . C o u p l i n g 2 R I N G A S M . . . C o u p l i n g

48 J O I N T .. C e n t e r b o n d e d 48 B O L T .. R i n g to disc - 9 / 1 6 - 18 x 3 - 1 / 2 hex. head 36 N U T .. L o c k - 9 / 1 6 - 18 hex. - Rep laces 443328

NOTE: For continuation of equipment, See P.L 1257 in Catalog 381.

8325368H

B 2 4 10

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O ! S

C R A N K S H A F T C O U P L I N G

G e a r Box Drive Coup l ing 8-645E 1 Eng ine - Indus t r i a l Dril l Rig

C O | P O | A T I O N

P.L. No. B24

_ ~ 5 r 1 4

9 I 0

~ ~ i '~" I! 20 I! .------ 18

1 6 ~ _ ~ ~ i'~l...,r#gii ~h"-~. I ~ 1 1

1 9 ~

Ref. No.

P a r t N u m b e r

1 8236773 2 8236772 3 8356275 4 181370 5 103321 6 9421686 7 8133335 8 8245294

9 8336210 10 8334366 11 8265399 12 273028 13 8060O89 14 8265762

"15 8234958 16 181465 17 9416519 18 8265766 19 8265396 20 8252713

P L A T E B24-10

Qty. Req. Desc r ip t i on

I F L Y W H E E L .. Eng ine I D I S C .. C o u p l i n g - Ser ra ted 1 G E A R .. R ing 3 B O L T .. Ring g e a r t o disc - 3 /8 - 24 x 1-1/4 hex. head 3 W A S H E R .. L o c k - 3 /8

12 B O L T .. 3 /4 - 16 x 4 hex. socke t head 12 W A S H E R .. L o c k - 3 /4 6 B O L T .. Coup l i n g disc to c r anksha f t - 1 - I / 2 - 12 x 4-9 /16 in. l ong

1.735 in. s h o u l d e r - Square head - 45 ° c h a m f e r on one side 6 W A S H E R .. P l a i n - 2-7/16 O .D. x 1-17/32 I .D. 6 N U T .. L o c k - I - 1 / 2 - 12 hex. 1 D I S C .. Dr ive c o u p l i n g to engine f lywheel

12 B O L T .. Disc m o u n t i n g - 3 /4 - 16 x 6-3 /4 hex. head 12 N U T .. Lock - 3 / 4 - 16 hex.

1 R I N G A S M . . . C o u p l i n g 24 J O I N T .. C e n t e r b o n d e d 24 B O L T .. R ing to d isc - 9I 16 - 18 x 3-1/2 hex. head 12 N U T .. Lock - 9 / 1 6 - 18 hex. - Rep laces 443328

1 R I N G .. Space r 1 D I S C .. C o u p l i n g - G e n e r a t o r end 6 B O L T .. Disc to r ing - t -1 /2 - 12 x 4-1 /16 hex. head dril led

8265400

11 B 2 4


P . L . N o . B 2 4 C R A N K S H A F T C O U P L I N G S

B o n d e d C o u p l i n g A r r a n g e m e n t 8 ,12-645EI E n g i n e s

5

,

10"

- - 2

5

~ 5

Ref . Pa r t Qty . No. N u m ~ r Req .

1 8236773 2 8236772 3 8356275 4 181370 5 103321 6 9421686 7 8133335 8 8245294

9 I0 11 12 13

8336210 8334366 8367507 9424825 8032722

I 1 1 3 3

12 12 6

6 6 1

12 12

P L A T E B24-11


F L Y W H E E L .. E n g i n e D I S C .. C o u p l i n g - S e r r a t e d G E A R .. R i n g B O L T .. R i n g g e a r to d isc - 3 / 8 - 24 x I - I / 4 hex. h e a d W A S H E R .. L o c k - 3 / 8 B O L T .. 3 / 4 - 16 x 4 hex. socke t h e a d W A S H E R .. L o c k - 3 / 4 B O L T .. C o u p l i n g disc to c r a n k s h a f t - 1 - I / 2 - 12 x 4 - 9 / 1 6 in. l o n g -

1.735 in. s h o u l d e r - S q u a r e h e a d - 45 ° c h a m f e r o n one s ide W A S H E R .. P l a i n - 2 - 7 / 1 6 O.D. x 1-17/32 I .D. N U T .. L o c k - 1 -1 /2 - 12 hex . C O U P L I N G .. D r i v e - B o n d e d B O L T .. 3 / 4 - 16 x 6 - 1 / 4 hex. h e a d N U T . . L o c k - 3 / 4 - 16 hex.

B 2 4 12

E L E C T e O - M O T I V E D I V I S I O N G E N E E A t M O T O | S C O t P O E A T I O ' N

S T A R T E R M O T O R A N D M O U N T I N G Magnetic Pick-Up AppLication

All 645 Engines

Column A

" ~ , , . ~ '

Column B


1 8270383 2 8477119 3 9509589 3 9527484 4 179793 4 179818 5 103319 5 103320

4 " 6 8471617 * 6 9511607

* 7 8270133 * 8 8175600

PLATE B25-1

Par t s L i s t N o . B25

Column C

lJ

' . i ̧

Column D

Quantity Rec uired

A - B - C °

1 1 1 1 - 1 1 °

2 - 2 2 2 - 2 2 1 1 1 1 1 1 I 1 1 1 1 1

Description

- Flywheel Indicator AppLied Design Current D e i g n Application - Right Bank Mounted Current Design AppLication - Left Bank Mounted

D Special 3 Pick-up Design Application - R.B. Mounted

PICKUP .. Magnetic - 2 pale female INDICATOR .. Flywheel - With magnetic pickup mounting hole BRACKET .. Mounting BRACKET .. Mounting BOLT .. Mounting I/4-20 x 5/8 hex. head BOLT .. Mounting 5/16-18 x I hex. head WASHER .. Lock 1/4 WASHER .. Lock 5/16 CABLE ASM.. . ApptoxJmately 10 ft. long CABLE ASM.. . Approximately 40 ft. long

PLUG .. 2 pole male CLAMP .. Cable

P5810,9509592 9509593,9527485

I B25


P . L . N o . B 2 5


STARTER MOTOR AND MOUNTING Dual Air Start Motor Mounting

Lef t Bank

C 0 R P 0 It A T I 0 N

/ . ? , /

, , / , , \ ~7

15 /

14 ? " ' i . . . . . '~2:, . ! 19


1 8377435 1 8367694 2 8377467 3 8377432 3 8394909 4 179793 5 103319 6 8249889 7 8140912 8 8060089 9 271585

l0 103325 11 271588 12 8032721 13 8060976 14 8042828 15 8378357 16 118750 17 121323 18 8060971

* 19 . . . .

Quanti ty Required

A - 1- - B ° - C

- " V

2 - - 2 2 2 1 l 1 1 I 1 - -

- 1

2 2 - 2 2 2 - 2 2 . 2 2 2 2 2 2 2 2 2 2 ; 2 6 6 6 6 6 6 6 i 6 6 6 6 6 6 6 6 : 6 2 2 2 2 2 2 2 2 I 1 1 1 I 1 l i I 1 1 I 1 1 1 I 1

PLATE B25-2

Description

20-645E5,E7 - R.H. rotation 16-645E7B - L.H. rotat ion 124~45FA;16-645E4,FAB~.0-645FA (999-20) - L.H. Rotation 12,16-645E6 - L.H. rotation 16-645E4B,E6 - RJ-I. rotat ion

MOTOR ASM. . . Air start I See Page 20 MOTOR ASM. . . Air start

BRACKET ASM. . . Motor mount ing INDICATOR .. Flywheel - Engine timing ! See Page 9 INDICATOR .. F lywhee l . Engine timing f BOLT .. Hex. head 1/4-20 x 5/8 WASHER .. Lock - I /4 BOLT .. Shoulder 3/4-16 x 2-7/8 hex. head WASHER .. Hardened and ground - 3/4 NUT .. Lock 3/4-16 her,. BOLT .. Hex. head 5/8-18 x 1-3/4 bracket mount ing WASHER .. Lock - 5/8 BOLT .. Hex. head 5/8-18 x 2-114 motor mount ing NUT _ L o c k - 5/8-18 hex. NIPPLE .. Short I-1/4 N.P.T. ELBOW .. 90 ° 1-1/4 N.P.T. TUBE ASM. . . Air - Includes fittings CONNECTOR .. 3/8 tube x 1/4 F.P.T. - Formerly 8040312- 3 /8 x 1/8 CONNECTOR .. 3/8 tube x 1/4 M.P.T. - Formerly 8040329 - 3/8 x 1/8 NIPPLE .. Shor t 1/4 M.P.T. - Formerly 8060970 1/8 M.P.T. PICKUP .. Magnet ic- See Page 1

8377262,8377261,8410224 8413295,8413296

B 2 5 2

E L E C T R O - M O T I V E D I V I S I O N G E N E It A t M O T O R S C O R P O R A T I O N

STARTER MOTOR AND MOUNTING Dual Air Start Motor Mounting

Right Bank

P.L. No. B25

19 16

0, 7o \

10

17

l o 9 8


A

1 8367694 1 8377435 2 8358874 3 8377431 3 8354872 4 179793 5 103319 6 8249889 7 8140912 8 8060089 9 271585

10 103325 11 271588 12 8032721 13 8060976 14 8042828 15 8378350 16 8060967 17 8060971 18 118576

* 1 9 - - -

83772608377263 84132948413297

Quantity Rec ui~ed

PLATE B25-3

Description

8,12-645E7,E7B;12-645E1 - L.H. rotation 8,12,16-645E7,E7B;12-645E6 - R.H. rotation 12-645E I ,E2 ~ 4 ,E4B,E5 ,E6 ,E7 ~E7B,E7C ,E8 ,E9 ,E9B ;16-645 E 1 ,E2 ,F_,4 ,E4B,

E5,E6,E7 ~E7B,E7C,ES,E9,E9B ;20-645E4,EgB,E5,E7,E7 B,E7C, E9,E9B - L.H. rotation

12-645 E2,E4 ~E5,E6,E7,E7 B,E7C ;16-645 E2,E4,E4B~E5 ~r,6,E7,E7B; 20-645E4,E4B,E5,E7,E7B,E7C - R.H. rotation

MOTOR ASM... Air start 2 MOTOR ASM... Air start I See Page 20 1 BRACKET ASM... Motor Mounting - Replaces 9509590

INDICATOR .. Flywheel - Engine timing See Page 9 1 INDICATOR Flywheel - Engine timing J 2 BOLT .. Hex. head 1/4-20 x 5/8 2 WASHER .. Lock - 1/4 2 BOLT .. Shoulder 3/4-16 x 2-7/8 hex. head 2 WASHER .. Hardened and ground 3/4 2 NUT .. Lock 3/4-16 hex. 6 BOLT .. Hex. head 5/8-18 x 1-3/4 bracket mounting

WASHER .. Lock - 5/8 6 BOLT .. Hex. head 5/8-18 x 2-1/4 motor mounting 6 NUT .. Lock 5/8-18 hex. 2 NIPPLE .. Short 1-1/4 N.P.T. 2 ELBOW .. 90 ° 1-1/4 N.P.T. 1 TUBE ASM... Air- Includes fittings 1 NIPPLE .. Close 1/4 M.P.T. 1 NIPPLE .. Short 1/4 M.P.T. 2 ELBOW .. 90 ° 3/8 tube

PICKUP .. Magnetic - See Page l

3 B25

E t E C T It O - M O T I V E

P.L. N o . B 2 5

D I V I S I O N G E N £ I A L M O T O e $

STARTER MOTOR AND MOUNTING Single Air Motor Application on 8-645 Engines

PLATE B25.4

C 0 t P O R A T I O N


1 8377435 1 8367694

2 8377467 2 8358874

3 8394909 3 8354872 3 8377431

4 179793 2 5 103319 2 6 8249889 2 7 814O912 2 8 8060089 2 9 271585 6

lO 103325 6 11 271588 3 12 8032721 3

13 8060976 1 14 137971 1

* 15 . . . . * 16 40009631 1 * 17 271585 3 * 18 8032721 3

Quantity Ret uired

D

1

1

1

2 2 2 2 2 6 6 3 3

1 1

1 3 3

1

2 2 2

2 6 6 6 6 3 3 3 3

1 1 1 1

.

1 1 3 3 3 3

Description

RR8.645E2,E5 LLS-645E2,E5 and LS-645E1 ,FA,FAB,E5,E7,E7B~E7C,E8 RLS-645E2,ES,E6 LR8-645E2,E5 and RS-645E5,E7,E7B R8-645E2~E6 LS.645E2,E6

MOTOR ASM... Air s t a r t . Right hand rotation engines MOTOR ASM... Air start Left hand rotation engines }

BRACKET ASM... Motor mounting - Left bank mounted BRACKET ASM... Motor mounting - Right bank mounted

INDICATOR .. Flywheel - Engine timing INDICATOR .. Flywheel - Engine timing INDICATOR .. Flywheel - Engine timing

~ e P a ~ 9

BOLT .. Hex. head 1/4-20 x 5/8 WASHER .. Lock- 1/4 BOLT .. Shoulder 3/4-16 x 2-7/8 hex. head WASHER .. Hardened and ground - 3/4 NUT .. Lock 3/4-16 hex. BOLT .. Hex. head 5/8-18 x 1-3/4 bracket mounting WASHER .. Lock - 5/8 BOLT .. Hex. head 5/8-18 x 2-I/4 motor mounting NUT .. Lock 5/8-18 hex.

NIPPLE .. Short 1-1/4 N_P.T. ELBOW .. 90 ° 1-1/4 N.P.T.

PICKUP .. Magnetic- See Page 1 PLATE .. Cover BOLT .. Hex head 5/8-18 x 1-3/4 NUT .. Lock 5/8-18

See Page 20

8391935,8391933,8489637

B 25 4 R E V I S E D JULY, 19119

E L E C T R O - M O T I V E D I V I S I O N G E N E R A l . M O T O R S

STARTER MOTOR AND MOUNTING Single Air Motor Apptication on 84>45 Engines


P.L. No. B25

14 -..~L ,....-....>~ / - 1 3

11

4

3

2

8

6 9 ~ 10.u

RIGHT BANK MOUNTED

13 12

f= . o , . . . - +

t Z

e

4

3

L 9

LEFT BANK MOUNTED

PLATE B25-4

2

5 B25

E L E C T II O - M O T I Y E D I V I S I O N G IE N E | A I. M O T O | S C O I I P O | A T I O N

P.L. N o . B 2 5

_ I

STARTER MOTOR AND MOUNTING Low Pressure Air Start Motor Application

12-~ r16 r-15

\

\ . j i c

13

Ref. No.

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18

Part Number

9542965 8358874 8354872

179793 103319

8249889 8140912 8060089

271585 103325 271588

8032721 8060979

191034 9543464

118755 118750

6

PLATE B25-5


Low air pressure start system on 12,16-645E8, and 16-645E9B engines

2 MOTOR ASM... Air start- See Page 22 1 BRACKET ASM... Motor mounting 1 INDICATOR .. Flywheel - See Page 9 1 BOLT .. Hex. head 1/4-20 x 5/8 2 WASHER .. Lock 1/4 2 BOLT .. Shoulder 3/4-16 x 2-7/8 hex. head 2 WASHER .. Hardened and ground - 3/4 2 NUT .. Lock 3/4-16 hex. 6 BOLT .. Hex. head 5[8-18 x 1-3/4 bracket mounting 6 WASHER .. Lock - 5/8 6 BOLT .. Hex. head 5/8-18 x 2-1/4 motor mounting 6 NUT .. Lock 5/8-18 hex. 2 NIPPLE .. Short 2-1/2 in. N-P.T. 2 ELBOW .. 90 ° - 2-1[2 in. N-P.T. 1 TUBE ASM... Air - Includes fittings 1 ELBOW .. 90 ° 3/8 tube x 1/4 N.P.T. I CONNE£'TOR .. 3/8 tube x 1/4 N.P.T.

PICKUP .. Magnetic - See Page 1

14

9543471

B 2 5 6

E L E C T | O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

STARTER MOTOR AND MOUNTING

Electric Starter Motor and Mounting 8,12,16-645E1 ; 16-645E4,E4B ;20-645 E4,E4B

P.L. N o . B 2 5

O

5

/ / - 2

/ /

/ /

/

8

I I

~ - 1 2


1 1109283 2 8358874 3 8249889 4 8140912 5 8060089 6 271585 7 103325 8 271589 9 8032721

10 8354872 11 179793 12 103319

G+*I3 8391430 ~+*14 8212122 t~+'15 9314869

8366283E

PLATE B25-6

Q'~y° Req. Description

2 MOTOR ASSEMBLY .. Electric starter - See Page 10 - Replaces 1109758 1 BRACKET ASSEMBLY .. Starter motor 2 BOLT .. Bracket to off pan - 3/4-16 x 2-5/8 hex. head 2 WASHER .. Plain- 3/4 2 NUT .. Lack - 3/4-16 hex. 6 BOLT .. Bracket to oii pan - 5/8-18 x 1-3/4 hex. head 6 WASHER .. L a c k - 5/8 6 BOLT .. Bracket to m o t o r - 5/8-18 x 2-1/2 hex. head 6 NUT .. Lack - 5/8-18 hex. 1 INDICATOR .. Flywheel - See Page 9 2 BOLT .. Indicator mounting - 1/4-20 x 5 /8 hex. head 2 WASHER .. Lack - 1/4 I COVER ASSEMBLY .. Handhole - See Parts List 04 - Replaced by 9314869 I COVER ASSEMBLY .. Handhole - See Parts List 04 1 COVER ASSEMBLY .. Handhole - See Parts List 04 - Replaces 8391430

7 B 2 5


P.L. No. B25

S T A R T E R M O T O R A N D M O U N T I N G

Air Starter Motor Mounting 12-645E2,E5 and 16-645E2,E5 Marine Engines

12 and 16-645EI Industrial Engines - Models SRI2EI and SRI6EI

Ref. Pan Qty. No. Number Req.

1 ¢ 2

~2

3 4

¢ 5 ¢ 5 ¢ 6 ¢ 6

7 8 9

10 11 12 13 14 15 16

8369434 8369437 8369436

PLATE B25-7

. . . . 1

8379324 1

8382054 1

179885 103323

8226031 1 8292922 1

186630 2 443603 2

103319 2 8060978 2

189777 2 271563 3

9416520 3 271585 4 103325 4

8249889 4 8140912 4 8060089 4

8369435 8258293B 824052213

Description

MOTOR ASSEMBLY .. Air starter - See Pages 14 and 17 BRACKET ASY... Motor mounting - Includes clamp - L H . construction marine

engines and 12 and 16-645EI industrial engines BRACKET ASY... Motor mounting - Includes clamp - R.H. construction marine

engines only BOLT .. Clamp to bracket - 1/2-13 x 1-1/2 hex. head - Qty. 4 req'd, per bracket WASHER .. Lock - 1/2 - Qty. 4 req'd, per bracket

INDICATOR .. Flywheel - Engine timing - 12-645E1 ,E2,E5 engines - Formerly 8266031 INDICATOR .. Flywheel. Engine timing - 16-645E1 ,E2,E5 engines BOLT .. Indicator mounting - 1/4-20 x 5/8 hex. head - 12-645E1 engine only BOLT .. Indicator mounting - 1/4-20 x 3/4 hex. head - 12-645E2,E5,16-645E1 ,E2,

and E5 engines WASHER .. Lock - 1/4 NIPPLE .. Short pipe - 2 M.P.T. ELBOW .. Pipe - 2 F.P.T. x 90 ° BOLT .. Motor to bracket - 5/8-11 x 2-1/4 hex. head NUT .. Lock - 5/8-11 hex. BOLT .. Bracket to crankcase. 5/8-11 x 1-3/4 hex. head WASHER .. Lock - 5/8 BOLT .. Bracket to crankcase. 3/4-16 x 3-1/4 hex. head WASHER .. Plain- 3/4 NUT .. Lock - 3/4-16 hex.

8240502C 8240523C 8226032E

8214087G

B 2 5 8

E L E C T R O - M O T I V E D I V I S I O N G E N E | A L M O T O R S C O R P O R A T I O N

~ 2~.9/16'~ -

2-15/16" I[

Part No. 8226031

1-15/16"

STARTER MOTORS AND MOUNTING Flywheel Indicators

6 - 3 / 8 "

2-3/4"

P.L. No. B25

~- 2-1/8"7 r ' i i i :

Part No. 8292922

8-1 /2" ~-- 3"-*

3-1 /16"

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3-1/16"

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Part No. 8394909

5-11/32"---=

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Part No. 8377432

Part No. 8477119

PLATE B25-8

9 B 2 5


P.L. N o . B 2 5 STARTING MOTOR AND MOUNTING

Service Parts for Electric Star ter Motors

PLATES B25-9 and -10

ReL Part Qty. No. N u m b e r Req. Descript ion

1 1109758 1 1109283

1 MOTOR ASM. . . Electric start - 64V - Replaced by 1109283 1 MOTOR ASM. . . Electric start - 64V - Replaces 1109758

2 1967349 I 3 1970247 1 4 1950561 1 5 9 4 1 4 4 1 8 2 6 9 4 2 1 4 2 7 1 7 1914647 1 8 1922457 2 9 1967356 1

10 1965472 1 * 11 1945356 3 * 12 1964857 3

13 1955989 1 14 1869747 6 15 1968396 12 16 1967355 2

* 16 1914873 2 17 1953237 1 18 1945848 1

/ 1 9 1894638 I 20 1972977 1 21 1978756 1

* 22 9 4 2 7 8 8 2 1 23 1916272 1 24 181568 6 25 120380 6 26 1967354 1 27 1945851 1 28 1945850 1 29 1861785 12 30 1905043 6 31 1965093 3 32 1979839 3 33 1979388 3 34 1962047 3 35 1984212 3 36 1962048 3 37 1984213 3 38 4 5 3 4 3 5 6 39 1913080 12 40 1869760 1

* 41 1964516 1 42 1906989 12 43 121749 12 44 1847807 3 45 1861791 2

* 4 6 1851632 1 47 1913027 1 48 1851603 1

* 49 1851604 1 * 50 1918689 1

51 1979451 1 52 1971025 1

/53 1894635 1 54 1978754 1 55 1978756 1

A R M A T U R E ASM. . . Starter mo to r COIL ASM. . . Field - Includes 6 coils

STUD .. Terminal NUT .. Terminal s tud WASHER .. Lock WASHER .. Plain - Replaces 811912 WASHER .. Insulat ing I N S U L A T O R .. Square - Terminal s tud BUSHING .. Insulat ing PLUG .. Inspec t ion G A S K E T .. Plu~ INSULATOR .. Field coil - C.E. - Replaces 1967357 ,1945897 SHOE .. Pole SCREW .. Pole shoe - Replaces 1913960 I N S U L A T O R .. Field coil C.E. I N S U L A T O R .. Field coil D.E. WASHER .. Thrus t F R A M E ASM.. . C.E. - Replaces 1945847

BUSHING .. F rame - Replaces 1869755 WICK .. Oi l - 1916439 formerly applied PLUG .. Oil reservoir

PLUG .. Pipe - Replaces 1945847 and 453465 SEAL .. O-Ring - Replaces 1945860 SCREW .. C.E. frame - Replaces 1914869 WASHER .. Lock - Replaces 9421423 PLATE ASM. . . Brush - Does not include brushes

P L A T E .. Brush - Includes stud P L A T E .. Insulat ing SPRING .. Brush H O L D E R .. Brush INSULATION .. Plate P L A T E .. Spacer - Insulat ion - Replaces 1865925 P L A T E .. Spacer - G r o u n d - Replaces 1861781 PIN .. Brush holder - Long- Insulat ing - Replaces 1904982 SCREW ASM.. . Brush holder - Insu la t ing- Replaces 1914580 ,1968656 PIN .. Brush holder - Short - Grounded - Replaces 1928500 ,1861787 SCREW ASM. . . Brush holder - Grounded - Replaces 1968656 ,1914580 WASHER .. Lock - Formerly 12 req. BUSHING .. Washer P L A T E .. Suppor t

I N S U L A T O R .. Brush plate - .015 glass c loth BRUSH ASM. . . Includes leads SCREW .. Brush- Replaces 453418 SCREW A N D WASHER ASM.. . Former ly 9417096 - Screw and 4 5 3 8 4 4 washer WASHER .. Insula t ing - Terminal s tud KIT .. Termina l insu la tor

I N S U L A T O R .. Terminal stud - Former ly 1918687 BU SH I N G .. Insu la t ing BUSHING .. R u b b e r W A S H E R .. R u b b e r

NUT A N D WASHER ASM. . . Former ly 9414418 Nut & 811912 Washer - Field term. HOUSING ASM.. . Drive - Formerly 1957847

B U S H I N G . , Drive housing WICK .. Oil - Former ly 1916439 P L U G .. Pipe - Oil reservoir

/ Bushings must be press f i t t ed and line reamed.

B25 10

E L E C T R O - M 0 T I V E D I V I S I O N O E N E R A L M. O T O | S

STARTER MOTORS AND MOUNTING Service Pans For Electric Starter Motors


P.L. No. B25


1109758 1109283 1

56 1948536 5 57 1948537 1 58 1894211 1 58 1976884 1 59 1945476 1 60 1936466 1 61 1979870 1 62 1894637 1 63 1978754 1 64 1978756 1 65 1964402 1 66 1918047 1 67 1911644 1 68 1916272 1 69 181568 7 70 120380 1 71 1945356 1 72 1964857 1 73 1945484 1 74 1948529 1 75 1894642 1 76 1894643 1 77 9415235 2 78 1115568 1 79 1948522 1 80 1948519 1 81 801077 1 82 1948520 1 83 1948526 1 84 1948521 1 85 9412305 1 86 1930611 4 87 1945470 1 87 1979600 1

* 88 1970188 1

Description

MOTOR ASM.. . Electric start MOTOR ASM.. . Electric start

SCREW .. Drive housing - Long SCREW .. Drive housing - Short DRIVE ASM. . . Moto r - Use with 1109758 only - Replaces 800066 DRIVE ASM.. . Motor - Use with 1109283 only GASKET .. Drive housing WASHER .. Spacer HOUSING ASM.. . Lever - Replaces 1945857

BUSHING .. Housing - Replaces 1923484 WICK .. Oil - Formerly 1916439 PLUG .. Oil reservoir - Replaces 9417501 PLUG .. Housing - Formerly 453465 SEAL .. Oil WASHER .. Brake

SEAL .. O-Ring - Replaces 1945860 SCREW .. Homing mounting - Replaces 1914869 WASHER .. L o c k - Replaces 9421243 PLUG .. Lever housing GASKET .. Plug LEVER ASM. . . Shift SHAFT .. Lever - Replaces 1945472 SEAL .. O-Ring 15/64 dia. - Replaces 1914373 SEAL .. O-Ring I /2 dia. -Replaces 1921805 RING .. Snap SWITCH ASM.. . Solenoid - Replaces 1115538- See Page 24 PLUNGER ASM.. . Solenoid switch - Replaces 1945480 WASHER .. Boot BOOT .. Hunger RETAINER .. Spring - Large hole RETAINER .. Spring - Small hole SPRING .. Shift lever NUT .. Adjusting SCREW ASM. . . Includes lockwasher LEAD .. Te rmina l . Use with 1109758 only LEAD .. Termina l . Use with 1109283 only INSULATOR .. Field coil D.E.

11 B25

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P . L . N o . B 2 5 STARTER MOTOR AND MOUNTING

Air Star t ing Motor Assembly PLATE B25-11

Ref. Pan Quan t i ty No. Number Required Descr ipt ion

1 8242223

* 2 8242224

* 3 8242225

* 4 8224953

5 3387685 * 5 3385836

6 3389624 7 3389625 8 3384352 9 127709

10 127686 11 8233750 12 8233749 13 3381157 14 3384340

15 3384337 16 3384357 17 8233752 18 3384355 19 9522907 20 3384359

21 3389623 22 119512 23 8028752

*24 103883 25 179840 26 103321

27 8332341 28 119512 29 103878 30 141539 31 903206

32 8281900 33 8323859 34 3386596

35 8233745 36 903207 37 8233746

38 8233744 39 8233748 40 179843 41 103321 42 114503 43 179839 44 103321

1 1 1

1 1

2

C

.

1 - 1

1 1 1 1 2 2 1 1 1 1 I 1 2 2 2 2 2 2

1 1 3 3 3 3 1 1 1 1 1 1

1 1 1 1 1 1 2 2 8 8 8 8

1 1 1 1 6 6 1 1 1 1

I I 1 1 1 1

1 1 1 1 1 1

1 6 ! 6 :

6 : 2 2 2 t 2

MOTOR ASSEMBLY .. Air s tar ter - 12-645E2,E5 and 16-(>45E2,E5 R R marine engines - Replaced by 9323022 - See Page 17

MOTOR ASSEMBLY .. Air s tar ter - 12-645E2~E5 and 16-645E2,E5 LR marine engines - Replaced by 9323022 - See Page 17

MOTOR ASSEMBLY .. Air s t a r t e r - 12-645E2,E5 and 16-645E2,E5 R L marine engines - Replaced b y 9323023 - See Page 17

MOTOR ASSEMBLY .. Air s tar ter - 12-645E2,ES,16-645E2,E5 LL marine engines and 12,16-645E1 industr ia l engines - Replaced b y 9323023- SeePage 17

MOTOR ASSEMBLY .. Air - Replaced b y 9083215 MOTOR ASSEMBLY .. Air

HOUSING .. Air mo to r R O T O R ASSEMBLY .. Air moto r

SPACER .. Ro to r bearing NUT .. Lock - R o t o r bearing W A S H E R .. Reta in ing R E T A I N E R .. Pinion SCREW .. Pinion re ta iner

BEARING .. Ba l l . Ro to r PLATE .. E n d - Cylinder

CYLINDER ASSEMBLY .. Air m o t o r G A S K E T ASSEMBLY .. Air por t

SPRING .. Gasket re ta iner DOWEL .. Cylinder KIT .. Vane - Conta ins 5 vanes - Replaces (5) 3 3 8 4 3 5 0 GASKET .. Housing cover

COVER ASSEMBLY .. Housing F ITTING .. Grease - 1/8 M-P.T. S E A L .. Grease - Replaces 8233751 PLUG .. Pipe - 1/8 M.P.T. socket head

BOLT .. Cover mount ing - 3 /8-16 x 1-1/8 hex. head WASHER .. Lock - 3 /8

CASE ASSEMBLY .. Gear F r r r i N G .. Grease - I / 8 M.P.T. PLUG .. Pipe - 1/4 M.P.T. BUSHING .. Pipe r educ ing- 1/4 M.P.T. x 1/8 F.P.T.

BEARING .. Ba l l . Drive shaft

GEAR .. Drive - 55 tee th KEY .. Drive gear GEAR .. R o t o r pinion - 16 t ee th

SHAFT .. Drive BEARING .. Ball - Drive shaf t SPACER .. Bearing

COVER ASSEMBLY .. Gear case SEAL .. Grease

BOLT .. Gear case moun t ing - 3 /8-16 x 1-1/2 hex. head WASHER .. Lock - 3 /8 NUT .. Lock - 3 /8-16 hex. BOLT .. Gear hou.~ng to m o t o r - 3 /8-16 x 1 hex. head WASHER .. Lock - 3 /8

B 2 5 1 4

E L E C T R O - M O T I V E D I V I S I O N G E N E R A l . M O T O e S C O R P O R A T I O N

S T A R T E R MOTOR AND MOU1X~rlNG

Ref. Part No. Number Descript ion

8242223 8242224 8242225 8224953

45 8233747 46 8286449

*47 113991

48 8233755 49 8286448 50 1867903 51 103878 52 826931

53 8286447 54 179842 55 103321

D R I V E .. B e n d i x

Quant i ty Rec ui red

A - o

- B ° ° C

- ° D

1 1 1 1 1 1 1 1 2 2 2 2

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1

1 1 1 8 8 8 8 8 8

P .L . N o . B 2 5

*56 8223608

MOTOR ASSEMBLY .. Air starter MOTOR ASSEMBLY .. Air starter MOTOR ASSEMBLY .. Air starter MOTOR ASSEMBLY .. Air starter

WASHER .. Thrus t PLATE .. Thrus t SCREW .. Cover m o u n t i n g - 1/4-20 x 3/4 fiat head

HOUSING ASSEMBLY .. Bendix drive BUSHING .. Drive housing WICK .. Oiler PLUG .. Pipe - 1 /4 M.P.T. CUP .. Oiler

WASHER .. Thrus t - Drive housing BOLT .. Drive housing to gear housing - 3/8-I 6 x 1-3/8 hex. head WASHER .. Lock - 3 /8

DRIVE .. Bendix - Serviced as a complete uni t only D R I V E .. B e n d i x . Serviced as a complete un i t on ly

B 2 5

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E L E C T R O - M O T I V E D I V I S I O N O E N E II A It M O T O II $ C O II P O It A T I O N


Air Star t ing Motor Assembly PLATE B25-12

Ref. Pan Quant i ty No. Number Rec uired Description

* 1 8468252

2 9323022

* 3 8468251

4 9323023

5 6 7 8 3384359 9 179840

10 103321 11 11 9559892 l l A 12 9559893 13 3384357 14 8233752

"15 3384340 16 9323025 17 9323026 18 19 3384355

*20 "21 3384352 *22 127709 *23 127686 *24 8233750 *25 8233749

26 9323024 27 28

*29 3381157 29 9323029 30 9522907

"31 32 9323027

P . L . N o . B 2 5

*33 3386596 33 9323028 34 8281900 35 8323859 36 8233745 37 903207 38 8233746 39 8233744

*40 41 8233748 42 42 179842 43 114503 44 45 8233747 46 8286449

A

B

MOTOR ASSEMBLY .. Air starter - 12-645E2 ~E5 and 16-645E2,E5 R R marine engines - Replaces 8 2 4 2 2 2 3 - Replaced by 9323022

MOTOR ASSEMBLY .. Air starter - 12-645E2,E5 and 16-645E2~E5 R R and LR marine engines - Replaces 8242223 , 8242224 , and 8 4 6 8 2 5 2

MOTOR ASSEMBLY .. Air s t a r t e r - 12-645E2,E5 and 16.645E2~E5 LL marine engines and 12,16-645EI industrial engines - Replaces 8 2 2 4 9 5 3 - Replaced b y 9323023

MOTOR ASSEMBLY .. Air s tar ter - 12-645E2,E5 and 16-645E2,E5 LL and R L marine engines and 12,16-645E1 industr ial engines - Replaces 8242225, 8224953 and 8468251

C O V E R ASSEMBLY .. Motor housing PLUG .. Housing cover PLUG .. Pipe - 1/8 N.P.T.

GASKET .. Cover . Motor housing SCREW .. Cap - Housing cover - 3 /8-16 x 1-1/8 hex. head W A S H E R .. Lock - 3 /8 HOUSING .. Air m o t o r HOUSING .. Air m o t o r

PLUG .. Pipe - 3 /8 M.P.T. CYLINDER ASSEMBLY .. Air moto r

GASKET ASSEMBLY .. Air por t SPRING .. Gasket retaining

P L A T E .. E n d . Cylinder P L A T E .. F ron t end - Cylinder P L A T E .. Rear end - Cylinder R E T A I N E r F r o n t r o t o r bearing DOWEL .. Cylinder R O T O R ASSEMBLY .. Ai r moto r

SPACER .. Ro to r bear ing NUT .. Lock - Ro to r bearing WASHER .. Re ta in ing R E T A I N E R .. P in ion SCREW .. Pinion re ta iner

R O T O R ASSEMBLY .. Ai r moto r RING .. Reta ining - Rear ro tor R ING .. Retaining - R o t o r pinion

BEARING .. Ball - R o t o r BEARING .. Ba l l . R o t o r KIT .. Vane - Conta ins 5 vanes - Replaces (5) 3384350 WASHER .. Spring - Rear ro tor bearing BEARING ASSEMBLY .. Thrus t - Consists o f two th rus t

races and a thrus t bear ing PINION .. Rotor - 16 t ee th PINION .. Rotor - 16 t ee th G E A R .. Drive - 55 t ee th KEY .. Drive gear S H A F T .. Drive BEARING .. F ron t - Drive shaft SPACER .. Bear ing- Drive shaft f ront COVER ASSEMBLY .. Gear ease SCREW .. Gear case cover SEAL .. Grease - Drive shaf t BOLT .. Motor hous ing to gear case B O L T .. Motor h o u s i n g t o gear case - 3 / 8 - 1 6 x 1 - 3 / 8 h e x . head NUT .. Lock - 3 / 8 - 1 6 h e x . SCREW .. Cap - Gear ease W A S H E R .. Thrus t - Bronze P L A T E .. Thrus t

1 7

E L E C T II O * M O T I V E D I V I S I O N G E N E 2 A L M O T O R S C O R P O R A T I O N

P.L. N o . B 2 5 STARTER MOTOR AND MOUNTING

Ref. Par: Quant i ty No. Number Required Description

47 48 49 50 51 52 53 54 55 56 57

58 58

8468252 9323022 8468251 9323023

179842 103321

8233755 8286448 1867903

103878 826931

8286447

903206

8326877 8223608

A

c °

8

I

1 I 1 1 1 1 1

I

°

D

MOTOR ASSEMBLY .. Air starter MOTOR ASSEMBLY .. Air starter MOTOR ASSEMBLY .. Air starter MOTOR ASSEMBLY .. Air starter

BOLT .. Drive housing - 3/8-16 x 1-3/8 hex. head WASHER .. Lock - 3/8 HOUSING ASSEMBLY .. Drive

BUSHING .. Drive housing WICK .. Offer PLUG .. Pipe - 1/4 M.P.T. CUP .. Oil

WASHER .. Thrust -Drive housing CASE ASSEMBLY .. Gear

PLUG .. Pipe - 1/8 BEARING .. Ball - Drive shaft rear

DRIVE .. Bendix - Serviced as a complete unit only DRIVE .. Bendix - Serviced as a complete unit only

B 2 5 18

E L E C T I O - M O T I ¥ | D I V I S I O N G E N E I! A t M O T O I $ ¢ O II P O II A T I O N

STARTER MOTOR AND MOUNTING P.L. No. B25

9

I0

6'

/ /

/ /

/ /

/

/

/ / / ~ . I" j

"~.. ~ / ~48 37

51

583 - \ ~ \ j 50 49--r

,54 5 2 ~

Ref. Nos. 2 and 4 PLATE B25-12

19 B25

E L E C T R O - M O T I V E D I V I S I O N G E N E I A L M O T O R S C O R P O R A T I O N

P . L N o . B 2 5



Air Starter Motor Assembly PLATE B25-13

Description AppLication

1 8377435 A 2 8367694 3 8391361 4 8391362 -

The following components

5 9337288 1 6 8489614 I 7 8466053 I 8 8456631 1 9 8466060 1

10 8466054 1 11 8466055 I 12 8456632 I 13 8491326 1 14 8489615 1 15 8483276 1 16 8495995 1 17 9530063 1 18 9337289 I 19 9092184 1 20 9092184 2 21 8353706 1 22 9507319 2 23 9504915 2 24 9507321 4 25 103321 4 26 8383208 1 27 8466061 1 28 8383207 I 29 8466056 3 30 9081281 3 31 8460577 1 32 8466057 3 33 8495996 1 34 8466058 I 35 274693 I 36 8466063 1 37 8383205 1 38 8383204 1 39 8466065 1 40 8466066 I 41 8466067 1 42 9413285 1 43 8466059 1 44 8458923 1 45 8466064 1 46 8466062 I

¢47 8463196 1 48 8463197 I 49 9507320 1

~* 50 9552942 1 51 9417957 12 52 103319 12 53 9326707 3 54 138489 3

l MOTOR ASY. . . Air starter - Utex Part No. 8421947 I Right hand rotation engs. MOTOR ASY. . . Air starter - Utex Part No. 8421946 I Left hand rotation chgs.

DRIVE .. Bendix 1 Serviced as a complete unit only DRIVE Bendix I o

Ref. Nos. 5 thru 53 are app~cable to Ref. Nos. 1 and 2.

HOUSING .. Air motor ROTOR .. Air motor SPACER .. Rotor pinion RETAINER .. Rotor pinion PINION .. Rotor BEARING .. Rear - Rotor BEARING .. Front - Rotor RETAINER .. Bearing - Rear rotor PLATE .. End rear - Cylinder PLATE .. End front - Cylinder CYLINDER .. Air motor DOWEL .. Cylinder KIT .. Vane - Contains five vanes - Replaces (5) 8383206 COVER ASSEMBLY .. Motor housing

PLUG .. End - Cover PLUG .. Oil chamber PLUG .. Oil filler SCREW .. Adjusting - Oiler FELT .. Oiler

SCREW .. Cover cap - Housing WASHER .. Lock - Cover cap screw GASKET .. Cover housing CASE .. Gear GASKET .. Gear case GEAR ASSEMBLY .. Planet

BEARING .. G e a r . Planet FRAME .. Gear - Planet SHAFT .. Gear - Planet RING .. T h r u s t . Planet gear frame BEARING .. Planet gear frame RING .. Reta in ing . Planet gear frame COVER ASSEMBLY .. Gear case

SEAL .. Cover SEAL .. Piston

PISTON ASSEMBLY .. Air motor RING .. Piston

RING .. Shift - Consists o f two halves RETAINER .. Shift ring SPACER .. Shift ring SPRING .. Piston return SEAT .. Spring - Return HOUSING ASSEMBLY .. Bendix drive

BUSHING .. Drive housing t BUSHING .. Oiler ~ Prior to August, 1978 PLUG .. Bushing - Oiler BEARJNG .. Roller - After August, 1978

S C R E W .. Cap - Drive h o mi n g - I/4-20 x I -1/4 W A S H E R .. Lock - Drive housing cap screw - I / 4 BUSHING .. Mounting bolt - 3/8 WASHER. . Lock - Mounting b o l t . 3/8

B25 20

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P.L. No. B25 S T A R T E R M O T O R A N D M O U N T I N G

Low Pressu re Air Star t M o t o r 12,16-645E8 and 16-645E9B

P L A T E B25-14

Ref. Par t Qty. No. N u m b e r Req . Desc r ip t ion

1 9542965 1 2 I 3 1 4 3 5 4 6 4 7 40013995 1 8 2 9 9566395 1

10 9566379 4 11 1 12 I 13 9566378 I 14 9566377 1 15 1 16 I 17 1 18 9522907 1 19 I 20 1 21 2 22 I 23 1 24 9566374 1 25 9566375 1 26 1 27 1 28 I 29 I 30 9566373 1 31 8 32 8 33 1 34 9566372 1 35 I 36 9566371 1 37 9566396 1 38 I 39 9566370 1 40 9566369 1 41 1 42 1 43 1 44 1 45 1 46 1 47 I 48 1 49 1 50 1 51 9566368 1 52 9566367 1 53 1 54 1 55 1 56 1

M O T O R A S M . . . Air s tar t - Low pressure - Mode l SS825 H O U S I N G .. M o t o r - 2 -1 /2 in. t h r e a d e d exhaus t C O V E R .. H o u s i n g - I -1 /2 in. t h r e a d e d inlet

P L U G .. P ipe - Hous ing cover S C R E W .. C a p W A S H E R .. Lock KIT .. Cy l inder

P I N .. A l i g n m e n t - End plate P I N .. A l i g n m e n t - Cyl inder S E A L .. O - R i n g - Cyl inder

P L A T E .. End - Rea r B E A R I N G .. R o t o r - Rea r S E A L .. O - R i n g - R o t o r shaf t S E A L ,. O - R i n g - R e a r bear ing N U T .. C l a m p - R o t o r S C R E W .. C l a m p nut R O T O R .. M o t o r KIT .. R o t o r v a n e - Set o f 5 vanes P L A T E .. End - F r o n t B E A R I N G .. R o t o r - F r o n t W A S H E R .. W a v e P I N I O N .. R o t o r S C R E W .. Re t a in ing - P i n i o n r o t o r P I N I O N .. Dr ive S C R E W .. Re t a in ing - Dr ive p in ion W A S H E R .. F la t S L E E V E .. S p r i n g - P i n i o n S P R I N G .. P i n i o n S C R E W .. Dr ive gear S E A L .. O - R i n g - Dr ive gear screw S C R E W .. Cap - Dr ive hous ing W A S H E R .. L o c k H O U S I N G .. Dr ive

S E A L .. O - R i n g - H o u s i n g B E A R I N G .. F r o n t dr ive shaf t

S E A L .. Bear ing - Dr ive hous ing R E T A I N E R .. Bu lkhead KIT .. Bu lk h ead

S E A L .. O u t e r - Bu lkhead S E A L .. I n n e r - Bulkhead

R E T A I N E R .. C u p - C lu t ch spr ing C U P .. S p r i n g - C lu tch S P R I N G .. C l u t ch KIT .. C lu t ch j a w B E A R I N G .. Dr ive gear - F r o n t C U P .. Dr ive gea r W A S H E R .. L o c k - Dr ive gear R E T A I N E R .. Dr ive sha f t bear ing - Large R E T A I N E R .. Dr ive sha f t bear ing - Sma l l K I T .. P i s t o n

S E A L .. O - R i n g - P i s t o n S E A L .. P i s t o n

B E A R I N G .. Dr ive sha f t - Rea r S H A F T .. Dr ive S P R I N G .. P i s t o n re tu rn S E A T .. Sp r ing - P i s t o n r e tu rn



S T A R T E R M O T O R A N D M O U N T I N G

Ref . Pa r t Qty . No. N u m b e r Req . D e s c r i p t i o n

9542965 1

57 I 58 I 59 1 60 1 61 1

*62 9566397 1

P.L. No. B25

M O T O R A S M . . . A i r s t a r t - L o w p res su re - M o d e l SS825

C A S E .. G e a r B E A R I N G .. D r i v e gea r - R e a r R E T A I N E R .. B e a r i n g - Dr ive gea r R E T A I N E R .. B e a r i n g - Dr ive gear s h a f t G E A R .. D r i v e

K I T .. R e p a i r - C o n t a i n s Ref. Nos. 9,10,13,14,18,34,37,39,40,51, a n d 52

14

s_/ 6.-: 10

34. /"26.25 - ~ /

P L A T E B25-14

23 ]B25

E L E C T R O - M O T I V E D I V I S I O N G E N E R A ) . M O T O R S C O R P O R A T I O N

P.L. No . B25 S T A R T E R M O T O R A N D M O U N T I N G

So leno id Swi tch Assembly

~ 2

3 ~.22(~ ~ (~

Ref . Par t Qty. No. N u m b e r Req.

I 1115568 I

2 3 4 5 6 7 8 9

010 ¢ I 0

I1 12 13 14 15 16 17 18 19 20 21 22 23 24

1 1967335 I 1945402 1 1979832 1 1979367 1 1953244 1 1906049 1 1979369 I 1944836 2 1984705 2 1914647 2 1942969 2 9421427 2 9414418 2 1979451 2 1906051 I 1979368 1 1979776 2 1979384 1

1979385 4 1840633 3 1979365 4 1972716 l

Ref . No. I P L A T E B25-15

Desc r ip t ion

S W I T C H A S M . . . So l eno id - 64V - See Page 11 fo r appl ica t ion

C A S E .. Swi tch - Inc ludes coil and leads C O N T A C T A S M . . . Disc S P R I N G .. C o n t a c t T E R M I N A L A S M . . . Swi tch

P L A T E .. T e r m i n a l S T U D .. Ba t te ry t e rmina l S T U D .. M o t o r t e rmina l I N S U L A T I O N .. Te rmina l I N S U L A T O R .. Bushing - Prev ious design I N S U L A T O R .. Bushing - Cur ren t design with 4 holes W A S H E R .. T e r m i n a l stud B U S H I N G .. Insu la t ing W A S H E R .. L o c k N U T .. S tud I / 2 - 13 hex. N U T A S M . . . Inc ludes washer I / 2 - 13 C L I P .. S u p p o r t I N S U L A T O R .. Te rmina l T E R M I N A L P A C K A G E

G A S K E T .. T e r m i n a l plate Ref. N u m b e r N o t Used S C R E W A S M . . . C o v e r S C R E W .. Coi l lead N U T A S M . . , Inc ludes washer B U S H I N G .. P l u n g e r guide

B25 24


Parts List No. B26 C A M S H A F T D R I V E G E A R T R A I N

Idler Gear Stubshaft Arrangement 645 Roots Blown Engines

t i

I i I

t I

P l

' I I

i x /

Ref. No. 1 Column D

t

PREVIOUS DESIGN

2

10 1

CURRENT DESIGN Lower Stubshaft

Sectioned Through PLATE B26-1


/ 1 8241533 / 1 8163034

I 8484305 1 8484128 2 8081396 2 8418334 3 8241558 3 8081393 3 8484103 4 106644 5 8081394 6 8418364 7 8069155

* 8 8081391

9 8048764 10 8418363 11 8282178

Quantity Reouired Description

C D

Previous Apphcation - Right Hand Rotation Engines Previous Application - Left Hand Rotation Engines Current Application - Right Hand Rotation Engines Current Application - Left Hand Rotation Engines

STUBSHAFT ASM... Idler gear- No longer furnished STUBSHAFT ASM... Idler gear - No longer furnished STUBSHAFT ASM... Idler gear - Through bolt design STUBSHAFT ASM... Idler gear - Through bolt design

BEARING .. Lower smbshaft BEARING .. Lower stubshaft BEARING .. Upper stubshaft BEARING .. Upper stubshaft BEARING .. Upper stubshaft PLUG .. Pipe 1-1/4 N.P.T.

PLATE .. Thrust - Lower idler PLATE .. Thrust - Lower idler BUSHING .. Lower idler -4.617 O.D.

8229678 - 4.677 0.]3. 8267496 - 4.647 O.D. BUSHING .. Upper idler- 4.617 O.D.

8229677 - 4.677 O.D. 8267497 - 4.647 O.D. BOLT .. Thrust plate 1/2-13 x 1-1/4 drilled hex. head BOLT .. Thrust plate 5/8-18 x 6-1/2 drilled hex. head WASHER .. Hardened 5/8

t Stubshaft assemblies 8241533 and 8163034 are no longer available and have been replaced by current design Stubshafts 8484305 and 8484128, respectively. When converting to this latest design, new idler gear mounting hardware (Ref. Nos. 6,1 O, and 11) is also required R e f ?Cos. 7 and 8 are only required on the earlier design Stubshafts. Refer to M.1. 9587 (Rev. A ).

1 B26

IE t E ¢ T II O - M O r i v E

P . L . N o . B 2 6


1 . . . .

2 8483945 3 8483944 4 8028329 4 8028302 5 8260114 6 8028327 7 8306807

8 8418363 9 8282178

10 8418364 I1 8081392

12 8069014 13 8031949 14 . . . .

15 8028288 16 . . . .

17 8069019 18 8266426 18 8028335

19 8081390 19 8098077 20 8098078 20 8081389

21 8028329 22 455013 23 8260114 24 8028736

25 8028327

26 8483947 26 8483946

28 8069139 29 8166495 30 8069495 31 8069480 32 113229 33 8069557 34 8069556

35 8069157 36 8028327 37 8069558 38 8116738

39 8175731 4 0 8175858 41 181370 42 6101225

Qty. Rec

/

B (

1 1 1 1 1 1 1 1 1 5 15 15 5 15 15 5 15 15 2 2 2 2 2 2

4 4 4 4 4 4 1 1 1 1 1 1

1 1 1 1 1 1 As Req.

8

2 t

8

1 I t

6 10 16 1

2

2 2

;1- 2

2 2

1~ 12 12

6 6 6 6

2 2 6 6 2 2

As Req.

I111 24 ~4 24 24 24 24

8 4 7 5 6 0 0 , 8 4 7 5 6 0 2 , 8 4 7 5 6 0 4

D I V I S I O N G E N JE I' A L M O T O R S C O I P O R A T I O N

CAMSHAFT DRIVE G E A R

Roots Blown Engines PLATE B26-2

TRAIN

Descr ip t ion

8-645E1 ,E2,E6,E8 Engines 12-645E1 ,E2,E6,E8 Engines 16-645E1 ,E2,E6,E8 Engines

STUBSHAFT .. Idler gear - See page 1 GEAR .. Idler - U p p e r - Replaces 8 0 8 2 7 6 6 GEAR .. Idler - Lower - Replaces 8 0 6 9 0 3 0 BOLT .. S tubshaf t m t g . - 1/2 - 2 0 x I - I / 4 drilled hex. head -Previous design s tubshaf t BOLT .. S tubshaf t m t g . - I /2 - 20 x 1-I /2 drilled hex. head - Current design s tubshaf t WASHER .. Hardened I /2 - Cur ren t design only BOLT .. Dowel 5/16-24 x I /2 dr i l led hex. head DOWEL .. Locat ing .5000 dia. x 1-3/16 with 5/16-24 thread

8306808 - .5050 dia. 8 3 0 6 8 1 0 - .5150 dia. 8306809 - .5100 dia.

B O L T .. Lower idler gear 5 /8-18 x 6-1/2 drilled hex. head WASHER .. Hardened 5/8 PLATE .. Thrus t - Lower idler gear COLLAR .. T h r u s t - Upper idler gear

GEAR .. Crankshaf t SLINGER .. Off SHIM .. Oil slinger

8035526 - .010 8035527 - .021 8 0 3 5 5 2 8 . . 0 3 0 BOLT .. Oil slinger 5/16-24 x 3 / 4 hex. head BOLT .. Coupl ing disc. - See Par ts List 24

GEAR .. Camshaf t drhre - Lef t and right bank BOLT .. Gear moun t ing 1/2-20 x 2-1/4 hex. head t

See Parts List 28 BOLT .. Gear mount ing I /2 -20 x 2-1/8 hex. head I

STUBSHAFT .. Right bank b lower drive gear STUBSHAFT .. Right bank b lower drive gear STUBSHAFT .. Left bank b lower drive gear STUBSHAFT .. Left bank b lower drive gear

BOLT .. Stubsl 'mft moun t ing 1 /2-20 x I-1/4 drilled hex. head BOLT .. S tubshaf t moun t ing I / 2 - 2 0 x 1-3/8 hex. head - Former ly 8028291 WASHER .. Hardened - 1/2 DOWEL .. Locat ing .5000 dia. x 1-1/16 with 5/16-24 thread

8082371 - 5 0 5 0 dia. 8 0 8 2 3 6 9 - .5150 alia. 8082370 - .5100 dia. 8 2 9 8 5 2 3 - .5200 dia.

BOLT .. Dowel 5116-24 x 1/2 dr i l led hex. head

GEAR .. Blower drive - 29 t o o t h - Replaces 8362081 GEAR .. Blower drive - 39 t o o t h - Replaces 8362082

WASHER .. Thrus t - Bronze - O u t b o a r d WASHER .. Thrus t - Cast i ron - I n b o a r d HUB .. Blower drive PLATE .. Thrus t S C R E W .. T h r u s t plate 1/4-28 x 3 / 4 fiat head - Slot ted BOLT .. Hub moun t ing 1/2-20 x 2 hex. head DOWEL .. Locat ing .5000 dia. x 1-3/4 with 5/16-24 thread

8115083 - .5050 dia. 8 1 1 5 0 8 1 - .5100 dia. 8115082 - .5150 dia. BUSHING .. Drive gear - F loa t ing BOLT .. Dowel 5 /16-24 x 1/2 dr i l led hex. head PLATE .. Reta iner WIRE .. Lock - 500 ft . length

RETAINER ASM.. . Off seal - Replaces 8175730 GASKET .. Oil retainer BOLT .. Oil retainer to hous ing - 3 /8 -24 x 1-1/4 hex. head WASHER .. Plain - 3 /8

B 2 6 2

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O It $ C O R P O R A T I O N

CAMSHAFT DRIVE GEAR TRAIN

7

26 LEFT B~N~K'~ ( No.2 IDLER ~ ~RIGHTL2AINK

312 11

__

L

38- 10~

16

12-

14. 15,

,°lJ 41 42"

PLATE B26-2

CRANKSHAFT

P.L. No. B26

t

3 B26


P.L. No . B26 CAMSHAFT DRIVE GEAR TRAIN

645 Turbocharged Engines

PLATE B26-3


1 8069014 1 8360843 2 8031949 3 8028288 4 . . . .

8483944

/* 9 9515339 9 8391505

/* 9 9515338 9 8261300 9 8360295

/* 9 9531160 /* 9 9515331

10

11 8069019 12 8266426 12 8028335 13 . . . .

Quantity Ret aired

A B

C

D

E

1 1 1 I 1 - I 1 1

i 1 1 1 1 8 8 8 8

As Required

I - [ I

1 1 1 1 ' 1 1 4 4 1 4 4

1 1 1 1 1 1

- 1 1 I

" I " 1 " I "

I

I 1 I 1 1

2 2 1 2 2 2

8 8 8

Description

G

8-645E4,E4B,E5,E7,E7B LH. Rotation Engines 8-645E5,E7 L.H. Rotation Engines - Solid Drive Gear 12,16,20-645 E4,E5,E7 L.H. Rotation Engines

Without High Capacity Gear Turbochargers 8-645 E5 ,E7 ;12,16,20-645 E4,E5 ,E7 R.H. Rotating

En~nes and L.H. Rotating Engines With High Capacity Gear Turbochargers - Solid Drive Gear

12,16,20-645E4,E5,E7 L_H. Rotating Engines Without High Capacity Gear Turbochargers - Solid Drive Gear

8-645E5,E7,E7B,E7C; 12-645E4B,E5,E7,E7B,E7C; 16-645E4,E4B,ES,E7,E7C; 20-645E4B,E5,E7,E7B, E7C R.H. Rotating Engines

12-645E4B,E5 ,E7,E7B,E7C,E9,E9B,16-645E4 ¢E5,E7, E7B,E7C,E9,E9B ~E 10B; 20-645E4,E4B~ES,E7,E7B,E7C, E9,E9B,EI OB L.H. Rotating Engines With High Capacity Gear Turbocliargers

GEAR .. Crankshaft - 79 teeth - Except 20 cyl. engines GEAR .. Crankshaft - 79 teeth- 20 cyl. engines only SLINGER .. Oil BOLT .. Slinger to gear - 5/16-24 x 3/4 hex. head SHIM .. Slinger

8035526 - .010 8035527- .020 8035528 - .030 BOLT .. Coupling disc to crankshaft- See Parts List 24

GEAR .. Lower idler - 58 teeth - Replaces 8069030 BOLT .. Gear mounting - See page 6 PLATE .. Thrust - See page 6

GEAR ASM... Spring drive- Replaces 8448324 GEAR ASM... Solid drive GEAR ASM... Spring drive - Replaces 8419151 GEAR ASM... Solid drive GEAR ASM... Solid drive GEAR ASM... Spring drive - Formerly 8261300 GEAR ASM... Spring drive - Replaces 8449231

See Pages 8 and9

STUBSHAFT ASM... Idler gear - See page 6 for stubshaft and mounting hardware

GEAR .. Camshaft drive - 79 teeth BOLT .. Gear mounting - 8 cyl. engines BOLT .. Gear mounting - 12,16,20 cyl. engines ~ See Parts BOLT .. Coupling disc - See Parts List 24 J List 28

/ Spring Drive Gears have replaced Solid Drive Gears except for certain marine propulsion applications (Refer to Marine Pointers 3M4~l J. Also, Friction Drive Gears are no longer available since the Ratchet Clutch Turbocharger has been

discontinued. All Ratchet Clutch Turboehargers returned to E.M.D. for rebuild will be converted to the Roller Clutch design. The Solid or Spring Drive Gear should be ordered as a replacement for the Friction Drive Gear whenever a Roller Clutch Turbocharger is applied.

14 8175731 15 8175858 16 181370 17 6101225 Ill III illtlll 24 24 24 24 24 24 24

24 24 24 24 24 24

RETAINER .. Oil seal - Replaces 8175730 GASKET .. Oil retainer BOLT .. Oil retainer to housing- 3/8-24 x 1-1/4 hex. head WASHER .. Plain - 3/8

B 2 6 4


CAMSHAFT DRIVE GEAR TRAIN P.L. No. B26

CAMSHAFT STUBSHAFT

CAMSHAFT STUBSHAFT BRACKET THRUST

BEAR~GS

0

.

6

. . . . . . . . . . . . i

CRANKSHAFT

14- 15 16 17-

PLATE B263

5 B26

E L E C T R O - M O T I V E D I V I $ I O N G E N E R A L M O T O R S C O R P O R A T I O N

P.L . N o . B 2 6 CAMSHAFT DRIVE G E A R TRAIN

Idler Gear Stubshaft Assemblies and Mounting 8 ,I 2,16,20-645 Turboch~ged Engines

PLATE B26-4



/ 1 8288760 2 8442661 3 8470154

4 8261195 5 808•396

H 5 8418334 6 141238

7 8069155

8 8081394 8 8418364

9 8048764 9 8418363

10 8282178

* 11 8028329 * 11 8028302 * 12 8260114 * 13 8306807

* 14 8028327 * 15 8116738

A B

1

- I .

1 1 1 - 1

1 1

1

I - I

41 - 4

- 4

15

-115 . 511 2 2

2 A.R.

Orighaal Design - Bolt-on Thrust Plate Arrangement Bolt Through Design - With Original Oil Passages Bolt Through Design - With Improved Oil Passages and

Current Mounting Arrangement (Applied Since July 1974).

STUBSHAFT ASM. . . Idler gear - No longer furnished STUBSHAFT ASM. . . Idler gear STUBSHAFT ASM. . . Idler gear

BEARING .. Sleeve - Upper stubshaft BEARING .. Sleeve- Lower s tub~af t BEARING .. Sleeve - Lower stubshaft DOWEL .. Upper bearing

BUSHING .. Floating - Lower idler gear - Required on original design only 8267496 - .030 oversize O.D. 8229678 - .060 oversize O.D.

PLATE .. Thrust PLATE .. Thrust

BOLT .. Thrust plate 1/2-13 x 1-1/4 drilled hex. head BOLT .. Thrust plate 5/8-18 x 6-1/2 drilled hex. head WASHER .. Hardened - 5/8

BOLT .. Stubshaft mounting 1/2-20 x 1-1]4 hex. head BOLT .. Stubshaft mounting 1/2-20 x 1-1/2 hex. head WASHER .. Hardened - 1/2 DOWEL .. Locating .5000 dia. x 1-3/16 with 5/16-24 thread

8306808 - .5050 dia. 8306810 - .5150 dia. 8306809 - .5100 alia.

BOLT .. Dowel 5/16-24 x 1/2 drilled hex. head WIRE .. Lock 3/64 dia. x 500 ft. long

Stubshaft 8288760 is no longer available, f l i t requires replacement, a conversion to the current Stubshaft, 8470254, is suggested. This conversion will require drilling and tapping additional mounting holes and the application o f the newer design Thrust Plate and Mounting Hardware (Ref Nos. 8,9,10,11,12). Refer to M.1. 9587 (Rev. A).

H Replacement Bearings must be applied with a heat shrink press fit.

B26 6


CAMSHAFT DRIVE GEAR TRAIN


P.L. No. B26

)"k '? ~I /..o~

t- 5

.

is Ref. No. 1 Ref. No. 2 Ref. No. 3

8------'--"~ ~ 8 3

Previous Design Current Design

Lower Stub~aaft Sectioned Through

PLATE B26-4

7 B26


P.L . N o . B 2 6 CAMSHAFT DRIVE G E A R TRAIN

Upper Idler and Turbocharger Drive Gear Assembly 8,12,16,290-645 Turbocharged Engines

Spring Drive Gear


1 8449231 2 8419151 3 8448324 4 9515331

5 9515338

6 9515339 7 9531160 8 8418926 8 9515336

/ 9 8407341 / 10 8261101

11 8449232 11 8419054 11 8448310 12 9091626 12 9513657

* 13 8070243

14 8314057

15 8260114 * 16 8116738

17 9414864 * 18 9523254 * 19 9513922 * 20 102593 / Bearings mustbe

Ref. Nos. 1 Through 7 PLATE B26-5

AIB 11 - - 1

° .

1 1

2 2 i 1 1 -

- 1 ° .

4 4 . I °

2 2

8 8

8 8

. o

Quanti ty Required

C D E F

I " - -

" I - °

- - 1 -

° ° " 1

I - - -

- 1 I I

2 2 2 2 1 I 1 1 ° 1 " -

• " 1 -

1 - - 1

4 - - -

- 4 4 4

2 2 2 2

8 8 8 8

8 8 8 8 AS Required

4

Description

8

8

4 4

GEAR ASM... Spring drive - Replaced by 9515331 GEAR ASM... Spring drive - Replaced by 9515338 GEAR ASM... Spring drive - Replaced by 9515339 GEAR ASM.. . Spring drive - For LJ-I. rotating engines with

high capacity gear train turbochargers GEAR ASM.. . Spring drive - For L.H. rotating engines without high

capacity gear turbocharger - Except 8 cylinder engines GEAR ASM. . . Spring dr ive . For L.H. rot. 8 cylinder engines GEAR ASM. . . Spring drive - For all RJ-I. rotating engines

G E A R ASM. . . Upper idler - 58 tooth GEAR ASM.. . Upper idler - 58 tooth

BEARING .. Hub - 1 in. long BEARING .. Gear - 2.271 in. long

GEAR .. Turbo drive - 87 tooth GEAR .. Turbo drive - 74 tooth GEAR .. Turbo drive - 70 tooth BOLT .. Idler gear 5/8.11 x 1-3/8 hex. head - Replaces 426448 BOLT .. Idler gear - Special 3/4-16 x 4 drilled hex. head DOWEL .. Locating .5000 dia. x I with 1 •4-28 thread

8115096 - .5050 dia. 8115098 - .5150 dia. 8115097 - .5100 dia.

BOLT .. Drive gear 1/2-13 x 1-1/4 formerly 8419063, which was 1-1/8 long and applied without a washer

WASHER .. Special I /2 WIRE .. Lock 3 /64 dia. x 500 ft. long RING .. Snap - Drive gear retaining BOLT .. Idler gear - 1/2-20 x 2 hex. head drilled DAMPER .. Bolt - Applied with 9513657 bol t SCREW .. Set - Idler gear bolt - 3/8 - 16 x I / 2 hex. socket head

9recision bored after installation into gear.

B 2 6 8

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O I! A T I O N

CAMSHAFT DRIVE GEAR TRAIN Upper Idler and Turbocharger Drive Gear Assembly

8,12,1620-645 Turbocharged En~nes Solid Drive Gear

P.L. No. B26


1 8261300

2 8391505 3 8360295

4 8261103 5 8261101 6 8261211 6 8391725 6 8360296 7 8028329 8 8116738

Qty. Req.

11. - 1 - - - 1

1 1 1 1 1 1 1 " "

• " 1

8 8 8 As Req.

Ref. Nos. 12, and 3 PLATE B26-6

Description

GEAR ASM... Solid drive - 8-645E5 ,E7 ;12,16,20-645E4,E5 ,E7 R.H. rotating engines and L.H. rotating engines with h i p capacity gear turbochargers

GEAR ASM... Solid drive - 8-645E5,E7 L.H. rotation engines GEAR ASM... Solid drive - 12,16,20-645E4,E5,E7 L.H. rotating engines without

high capacity gear turbochargers

GEAR ASM... Upper idler - 58 tooth BEARING .. Idler gear

GEAR .. Turbocharger drive - 87 tooth GEAR .. Turbocharger drive - 70 tooth GEAR .. Turbocharger drive - 74 tooth BOLT .. 1/2-20 x 1-1/4 drilled hex. head WIRE .. Lock - 3/64 dia. x 500 ft. lortg

9 B 2 6


Ref. Pan No. Number

1 8274793 1 8491993 1 9526830 1 9319330

8261194 8419849 9319320 8028361 8241974 8070749 8241971 8034672 8034673 8035950 8032717

8274792 8491992 9526829 9319331

10 8261194 10 8419849 10 9319320 11 8028361 11 8241974 12 8070749 12 8241971 13 8034672 14 8034673 15 8035950 16 8032717

C A M S H A F T S AND

16

Quantity Required

C D

1 ;

i I t l i

1t

- 1 1 I

°

1 1 - 1 2 2 2 6 6 6 6 1 16 16

1 16 16

1

- I °

1

1 1

1 1 1

2 2 2 6 6

1 16 16 1 16 16

C A M S H A F T C O U N T E R W E I G H T S Camshaft Assembly

8-645 Engines

PLATE B28-1

Parts L i s t N o . B 2 8

Description

8-645EI ,E2,E4,E5,E6,E7~ engines ~, 8-645E4B~7B,E7C engines

} Right Hand Rotation 8-645E2,E6 8-64 5ES ,E 7 ,E 7B

CAMSHAFT ASM... Right bank CAMSHAFT ASM... Right bank CAMSHAFT ASM... Right bank - Replaces 8274803 CAMSHAFT ASM... Right bank - Replaces 8422542

SEGMENT .. Camshaft SEGMENT .. Camshaft SEGMENT .. Camshaft - Replaces 8261448 STUBSHAFT .. Accessory drive end STUBSHAFT .. Accessory drive end STUBSHAFT .. Camshaft drive end STUBSHAFT .. Camshaft drive end STUD .. Locating 3/8-24 x 2-3/8 - 7/16 in. shoulder STUD .. Segment 3/8-24 x 2-3/8 - I/2 in_shoulder WASHER .. Special - 3/8 I.D. NUT .. Lock 3/8-24 hex.

CAMSHAFT ASM... Left bank CAMSHAFT ASM... Left bank CAMSHAFT ASM... Left bank - Replaces 8274802 CAMSHAFT ASM... Left bank - Replaces 8422543

SEGMENT .. Camshaft SEGMENT .. Camshaft SEGMENT .. Camshaft - Replaces 8261448 STUBSHAFT .. Camshaft drive end STUBSHAFT .. Camshaft drive end STUBSHAFT .. Accessory drive end STUBSHAFT .. Accessory drive end STUD .. Locating 3/8-24 x 2-3/8 - 7/16 in. shoulder STUD .. Segment 3/8-24 x 2-3/8 - 1/2 in. shoulder WASHER .. Special - 3/8 I.D. NUT .. Lock 3/8-24 hex.

Left Hand Rotation

1 B 2 8


P.L. No. B28

Left Bank

CAMSHAFT AND CAMSHAFT COUNTERWEIGHTS Camshaft Assembly

8-645 Engines

11 13. 14 15 16.

12

Camshaft Drive Accessory Drive End Re£ No. 9 End

Right Bank

Left Bank

ReL No. 1

All Left Hand Rotating 8 Cylinder Engines And Right Hand Rotating 8 Cylinder Roots Blown Engines

11 13" 14 15 16"

10

g

-12

Camshaft Drive Accessory Drive End Ref. No. 9 End

Right Bank Re£ No. 1

AU Right Hand Rotating 8 Cylinder Turbocharged Engines

PLATE B28-I

B28 2

E L E C T R O - M O T I V E D I V I S I O N G E N E ! A L M O T O R S C O R P O R A T I O N

P . L . N o . B 2 8

Ref. Pan No. Number

1 8274797 1 9318996 I 9526831 1 9319332

2 8261443 2 9318995 2 9318994 3 8261442 3 9318994 3 9318995 4 8O28482 4 8249797 4 8241974 5 8028610 5 8249795 5 8028546 6 8028975 6 8071263 6 8071264 7 8034693 8 8034692 9 8034672

10 8034673 11 8035950 12 8032717

13 8274796 13 9318997 13 9526832 13 9319333

14 8261442 14 9318994 14 9318995 15 8261443 15 9318995 15 9318994 16 8028610 16 8253382 16 8249796 17 8028482 17 8249796 17 8028483 18 8028481 18 8071264 18 8071263 19 8034693 20 8034692 21 8034672 22 8034673 23 8035950 24 8032717

CAMSHAFTS

Quantity Rec uired

AND CAMSHAFT COUNTERWEIGHTS Camshaft Assembly

12-645 Engines

PLATE B28-2

Description

.

D

.

1

1

1

1

1

1

2 6 2 6

24 24

o

1

12-645E1,E2,E4,E5,E6,E7,ES.E9 12-645 E4B,E7B,E7C,E9B " }

12-645 E2,E6 12-645 E4,E5,E7,E7B,E7C }

CAMSHAFT ASM.. . Right CAMSHAFT ASM.. . Right CAMSHAFT ASM.. . Right CAMSHAFT ASM.. . Right

Left Hand Rotat ion

Right Hand Rotat ion

bank bank bank - Replaces 8274795 bank - Replaces 8368331

.4370 shoulder

.5000 shoulder

.4370 shoulder

.5000 shoulder

SEGMENT .. Camshaft SEGMENT .. Camshaft SEGMENT .. Camshaft SEGMENT .. Camshaft SEGMENT .. Camshaft SEGMENT .. Camshaft STUBSHAFT .. Accessory drive end STUBSHAFT .. Accessory drive end STUBSHAFT .. Accessory drive end STUBSHAFT .. Camshaft drive end STUBSHAFT .. Camshaft drive end STUBSHAFT .. Camshaft drive end SPACER .. Segment SPACER .. Segment SPACER .. Segment BOLT .. Eccentric 3/8-24 x 2-1/8 BOLT .. Eccentric 3/8-24 x 2-1/8 STUB .. Locating 3/8-24 x 2-3/8 STUD .. Segment 3/8-24 x 2-3/8 WASHER .. Special NUT .. Lock 3/8-24 hex.

- Accessory drive end - Accessory drive end - Accessory drive end - Camshaft drive end - Camshaft drive end - Camshaft drive end

CAMSHAFT ASM.. . Left bank CAMSHAFT ASM.. . Lef t bank CAMSHAFT ASM.. . Left bank - Replaces 8274794 CAMSHAFT ASM.. . Lef t bank - Replaces 8368332

- SEGMENT .. Camshaft - Accessory drive end 1 SEGMENT .. Camshaft - Accessory drive end - SEGMENT .. Camshaft - Accessory drive end - SEGMENT .. Camshaft - Camshaft drive end 1 SEGMENT .. Camshaft - Camshaft drive end - SEGMENT .. Camshaft - Camshaft drive end - STUBSHAFT .. Accessory drive end - STUBSHAFT .. Accessory drive end I STUBSHAFT .. Accessory drive end - STUBSHAFT .. Camshaft drive end - [ STUBSHAFT .. Camshaft drive end I i STUBSHAFT .. Camshaft drive end - SPACER .. Segment - SPACER .. Segment 1 SPACER .. Segment i BOLT .. Eccentric 3[8-24 x 2-1/8

BOLT .. Eccentric 3/8-24 x 2-1/8 STUD .. Locating 3/8-24 x 2-3/8 STUD .. Segment 3/8-24 x 2-3/8

NUT .. Lock 3/8-24 hex.

.4370 shoulder

.S0(X) shoulder

.4370 shoulder

.5000 shoulder

3 B 2 8


CAMSHAFTS AND CAMSHAFT COUNTERWEIGHTS

@E Left Bank

Camshaft Drive End

Right Bank

Left Bank i

Camshaft Drive End

Right Bank

E

Camshaft Assembly 12-645 Engines

P.L. No. B28

ii I 151 18 1 J-19 : 1 4

Ref. No. 13

11

Ref. No. 1 All Left Hand Rotating 12 Cylinder Engines And Right Hand Rotating

12 Cylinder Roots Blown Engines

21- 22 23 24 -

15 18 7 19

23

?

.

10 11 12

Ref. No. 13

°l,~l :: "l Ref. No. 1

All Right Hand Rotating 12 Cylinder Turbocharged Engines

Accessory Drive End

El

J

Accessory Drive End

PLATE B28-2

B28 4

E L E C T R O - M O T I V E D I V I S I O N G E N E | A t M O T O | S C O E P O e A T I O N

P . L . N o . B 2 8

C A M S H A F T S AND C A M S H A F T C O U N T E R W E I G H T S Camshaft Assembly

16-645 Engines

PLATE B28-3


1 8274791 1 8419911 1 9526833 1 9319335

8261194 8419849 9319320 8028361 8241971 8028483 8070749 8241973 8241971 8028637 8028638 8034672 8034673 8035950 8032717

10 8274790 10 8419910 10 9526834 10 9319334

11 8261194 11 8419849 11 9319320 12 8070749 12 8241974 12 8241971 13 8028361 13 8241972 13 8241974 14 8028638 14 8028637 15 8034672 16 8034673 17 8035950 18 8032717

.4

°

1 .

2

°

1

1 °

1

4 12 32 32

1 .

2 .

1

1

1 °

4 12 32 32

Quantity Re( uired

B ~

" C

°

1 - 1

2 - 2 1 - 1 ° .

1 - 1

1 - 1 4 4

12 2 32 ;2 32 ;2

1

- I °

. °

2 - 2 1

- 1

1 - 1

1 - - 1 4 4

12 2 32 ~2 32 ~2

Description

16-645E1 ~E2,E4,E5,E6 ,E7,E8 ~E9 } Left Hand Rotation 16-645E4B,E7B,E7C,E9B,E10B

16-645E2,E6 } Right Hand Rotation 16-645 E4,FAB,E7,E7B,E7C

CAMSHAFT ASM... Right bank CAMSHAFT ASM... Right bank CAMSHAFT ASM... Right bank . Replaces 8274801 CAMSHAFT ASM... Right bank - Replaces 8296162

SEGMENT .. Camshaft SEGMENT .. Camshaft

2 SEGMENT .. Camshaft - Replaces 8261448 STUBSHAFT .. Accessory drive end STUBSHAFT .. Accessory drive end

1 STUBSHAFT .. Accessory drive end STUBSHAFT .. Camshaft drive end STUBSHAFT .. Camshaft drive end

1 STUBSHAFT .. Camshaft drive end 1 SPACER .. Segment

SPACER .. Segment 4 STUD .. Locating 3/8-24 x 2-3/8 .4370 shoulder

12 STUD .. Segment 3/8-24 x 2-3/'8 .5000 shoulder 32 WASHER .. Special 32 NUT .. Lock 3]8-24 hex.

CAMSHAFT ASM... Left bank CAMSHAFT ASM... Left bank CAMSHAFT ASM... Left bank - Replaces 8274800

1 CAMSHAFT ASM... Left bank - Replaces 8296161

SEGMENT .. Camshaft SEGMENT .. Camshaft

2 SEGMENT .. Camshaft - Replaces 8261448 STUBSHAFT .. Accessory drive end STUBSHAFT .. Accessory drive end

1 STUBSHAFT .. Accessory drive end STUBSHAFT .. Camshaft drive end STUBSHAFT .. Camshaft drive end

1 STUBSRAFT .. Camshaft drive end 1 SPACER .. Segment - SPACER .. Segment

STUD .. Locating 3/8-24 x 2-3/8 .4370 shoulder 1 STUD .. Segment 3/8-24 x 2-3/8 .5000 shoulder 32 WASHER .. Special 32 NUT .. Lock 3]8-24 hex.

5 B 2 8


P.L. No. B28

Left Bank

Camshaft Drive End

Right Bank

Left Bank

Camshaft Drive End

Right Bank


16-645 Engines

Ref. No. 10

A $~-- ") ¢: '~

w

Ref. No. 1

All Left Hand Rotating 16 Cylinder Engines And Right Hand Rotating 16 Cylinder Roots Blown Engines

Ref. No. 10

u

Ref. No. I

All Right Hand Rotating 16 Cylinder Turbocharged Engines

PLATE B28-3

Accessory Drive End

I ~ ~ 4 4 e A 4 4

Accessory Drive End

B28 6


ReK P~t No. Number

1 8361017 1 8433603 1 9319336

2 8361012 2 8433618

3 8361013 3 8433602

4 8028482 5 8241972

6 8253382

7 8028637 7 8374313

8 8034672 9 8034673

10 8035950 11 8032717

A

2 .

2 °

2

4 .

2

8

64

Qty. Req.

.

B

°

2

.

2

4

2 °

8

64

CAMSHAFTS AND CAMSHAFT COUNTERWEIGHTS Camshaft Assembly

20-645 Engines

PLATE B28-4

Description

C

°

2

2

2

2

2

.

2

8

64

20-645E4,ES,E7,E9 20-645E4B,E7B~E7C,E9B,E 10B } Left Hand Rotation

20-645E4,E4B,E5,E7,E7B~E7C - Right Hand Rotation

CAMSHAFT ASM... Right and left banks CAMSHAFT ASM... Right and left banks CAMSHAFT ASM... Right and left banks - Replaces 8374312

SEGMENT .. Camshaft L Accessory drive end - Right bank SEGMENT .. Camshaft ! Camshaft drive end - Left bank

SEGMENT .. Camshaft SEGMENT .. Camshaft |

Accessory drive end - Left bank Camshaft drive end - Right bank

STUBSHAFT .. Both ends STUBSHAFT .. Accessory drive end - Left bank

Camshaft drive end - Right bank

STUBSHAFT .. Accessory drive end - Right bank Camshaft drive end - Left bank

SPACER.. Segment SPACER .. Segment

STUD .. Locating 3/8-24 x 2-3/8 STUD .. Segment 3/8-24 x 2-3/8 WASHER .. Special NUT .. Lock 3/8-24 hex.

.4370 shoulder

.5000 shoulder

P.L. No. B28

7 B28


P.L. No. B28

Left Bank

Camshaft Drive End

Right Bank

Left Bank


20-645 Engines

4 8 9 2 7 3 4

Accessory Drive Ref. No. 1 End

' ° 11

t L]

_N

-3 7

Ref. No. 1

All Left Hand Rotating 20 Cylinder Engines

Camshaft Drive Accessory Drive End Ref. No. 1 End

Right Bank Ref. No. 1

All Right Hand Rotating 20 Cylinder Engines

PLATE B28-4


E L E C T R O - M O T I V E D I V I S I O N O E N E I A t M O T O R S C O I1 P O II A T I O N

P.L. No. B28 CAMSHAFTS AND CAMSHAFT COUNTERWEIGHTS

Counterweights and Overspeed Trip 8-645 Engines Prior January, 1985

11 4' ~ 10-,

Ref. No. 1 Accessory Drive End Accessory Drive End Camshaft Drive End

Right Bank Left Bank Right and Left Banks


PLATE B28-5

8371518 8402912 8440002

2 8059630 2 8440001 3 8059642 4 116097 5 8324000 5 8400100 6 114498 7 8032715 8 8059643 9 8283377

10 8058363 11 8116738

12 8371519 13 8371520 14 8371521 15 8266455 16 8236004

17 8028738

18 8286669 19 455014 20 8266426 21 181333 22 8116738


1 1 1

5 As Req.

1 I 1 4 4

4

4 8 8 4

As Req.

All 8-645 L.H. rotating engines and 8-645E2.E6 R.H. rotating engines

8-645E5 ~E7,E7B - R_H. rotalSxtg engines

TRIP ASM... Overspeed - 900 R.PaM. operation ) TRIP ASM... Overspeed - 720 R.P.M. operation Required Unbalanced TRIP ASM... Overspeed - 900 R_P.M. operation ¢ Moment 220.50 ± .25 in. lbs.

WEIGHT .. Throw out WEIGHT .. Throw out GUIDE .. Spring WASHER .. Flat 5/8 SPRING .. Compression SPRING .. Compression NUT .. Jam 5/8-18 hex. NUT .. Lock 1/4-28 hex. BOLT .. Shoulder 1/4-28 x 1-5/8 hex. head 370 shoulder PLATE .. Cover BOLT .. Hex. head 1/4-20 x 3/4 - Cover plate WIRE .. Lock 3/64 dia. - 500 ft. long

COUNTERWEIGHT .. Accessory drive end - Left bank COUNTERWEIGHT .. Camshaft drive end - Left bank COUNTERWEIGHT .. Camshaft drive end - Right bank PLATE .. Dowel retainer DOWEL .. Counterweight - Accessory drive end .5000 dia. x 1-9/16 long

8236005 - ..5050 dia. 8236007 - .5150 dia. 8236006 - ..5100 dia.

DOWEL .. Counterweight - Camshaft drive end .5000 dia. x 2-1/16 long 8082379 - .5050 c l ia . 8045884 - .5150 dia. 8082380 - .5100 dia.

BOLT .. Dowel - 5/16-24 x 5/8 drilled hex. head BOLT .. Acc. drive end - Not drilled 1/2-20 x 1-1/2 - Formerly 8028302 BOLT .. Camshaft drive end - Drilled hex. head 1/2-20 x 2-1/4 BOLT .. Dowel - 5/16-24 x 5/8 - Not drilled - Hex. head WIRE .. Lock 3/64 alia. - 500 ft long

9 B 2 8


P . L . N o . B 2 8 C A M S H A F T S A N D C A M S H A F T C O U N T E R W E I G H T S

Counterweights and Overspeed Trip 8-645 Engines After January 1985

5\ 4\~ -~ /-i s

Ref. No. 1 Accessory Drive End

Right Bank

Ref. Part No. NumMr

1 9571251 1 9571203 I 9571252

2 8059630 2 8440001 3 8059642 4 116097 5 8324000 5 84O0100 6 1 1 4 4 9 8 7 8032715 8 8059643

*9 8283377 *I0 8058363 *II 8116738

12 9571261 13 9571260 14 9571259 15 8266455 16 8236004

17 8028738

18 8286669 19 455014 20 8266426 21 181333 22 8116738

Quantity Required

B

1 - - l -

- - I 1

1 1 - - 1

1 l l

1 1_11 1 1 - I I -

2 2 2 2 I 1 5 5 5 As Req.

4 8 8 4

A s R e q .

16 21

• g

L

. . . ~ )

(x t" s

/

Accessory Drive End Left Bank

PLATE B28-6

Camshaft Drive End Right and Left Banks

Description

All 8-645 L.H. Rotat ion and 8-645E6 R.H. Rotating Engines 8-645E7B,E7C R.H. Rotating Engines

T R I P A S M . . . Overspeed -900 R P M Operation ) TRIP ASM... Overspeed 750 RPM Operation ~ Required Unbalanced TRIP ASM... Overspeed 900 RPM Operation Moment 221.9 + .3 in. Ibs.

W E I G H T .. Throw out W E I G H T .. Throw out G U I D E .. Spring W A S H E R .. Flat 5/8 S P R I N G .. Compression S P R I N G .. Compression NUT .. Jam 5/8-18 hex. NUT .. Lock - I /4-28 hcx. BOLT .. Shoulder I/4-28 x 1-5/8 hex. head PLA TE .. Cover BOLT .. Cover # a t e - I/4-20 x 3/4 drilled hex. head WIRE .. Lock 3/64 dia. - 500 ft. long

.370 Shoulder

C O U N T E R W E I G H T .. Accessory drive end - Left bank C O U N T E R W E I G H T .. Camshaft drive end - Left bank C O U N T E R W E I G H T .. C~mchaft drive end - Right bank PLATE .. Dowel retainer D O W E L .. Counterweight - Accessory drive end

8236005 .. .5050 dia. 8236007 .. .5150 dia- 8236006 .. .5100 dia.

D O W E L .. Counterweight - Camshaft drive end 8082379 .. .5050 alia. 8045884 .. .5150 dia. 8082380.. .5100 dia.

BOLT .. Dowel - 5/16-24 x 5/8 drilled hex. head BOLT .. Ace. drive end - Not drilled I/2-20 x l - l / 2 - Formerly 8028302 BOLT .. Camchaft drive end - Dril led hex. head 1/2-20 x 2-1/4 BOLT .. Dowel - 5/16-24 x 5/8 - No t drilled - Hex. head WIRE .. Lock 3/64 dia. - 500 ft. long

.5000 dia. x 1-9/16 long

.5000 dia. x 2-1/16 long

B 2 8 1 0


CAMSHAFTS AND CAMSHAFT COUNTERWEIGHTS Counterweights and Overspeed Trip

12-645 Engines


P . L . N o . B 2

5 ,, : -:/ , -

8383745 8416525 8494301 T r i p A s s e m b l y T r ip A s s e m b l y T r ip A s s e m b l y

ReL P a n No. Number

1 8383745 1 8416525

* 1 9556031

2 8059630 3 8059642 4 116097 5 8324000 5 8400100 6 114498 7 8032715 8 8059643

* 9 8367949 " 10 8367950 * 10 8367951 " 11 8367950 * 11 8367951

* 12 8266455 * 13 8028739

* 14 8028738

* 15 8286669 * 16 181333 * 17 181430 * 18 8028335 * 19 8116738

Qty. Req.

B

PLATE B28-7

Descript ion

1

- 1

1 1 1 I I 1

1 1

2 2 2 2 2 2

1 1 1 - 1 - 1 i

i

4 4 1 4 4 t

I 4 4 ]

4 4 4 4 8 8 8 8 As Req.

All 12-645 LM. ro ta t ing engines

12-645E2,E4,E5 ,E6 ,E7,E7B,E7C - R.H. ro ta t ing engines

TRIP ASM. . . Overspeed - 900 R.P.M. opera t ion TRIP ASM. . . Overspeed - 720 R.PMI. opera t ion TRIP ASM. . . Overspeed - 900 R-P.M. opera t ion - Form. 8383745 - Repl. 8494301

WEIGHT .. Throw out GUIDE .. Spring WASHER .. Flat 5 /8 SPRING .. Compress ion SPRING .. Compress /on NUT .. J a m 5/8-18 hex. NUT .. Lock I /4-28 hex. BOLT .. Shoulder I /4-28 x 1-5/8 hex. head - .370 shoulder

COUNTERWEIGHT .. Accessory drive end - Left b a n k COUNTERWEIGHT

} Camshaft Drive End - Right Bank COUNTERWEIGHT COUNTERWEIGHT

Camshaft Drive E n d - Lef t Bank COUNTERWEIGHT

PLATE .. Dowel re ta iner DOWEL .. Counterweight - Accessory drive end - .5000 dia. x 1-5/16 long

8082389 - .5050 dis. 8082381 - .5150 dia. 8082388 - .5100 dia. 8319459 - .5200 alia.

DOWEL .. Counterweight - Camshaft drive end - .5000 dia. x 2-1/16 long 8082379 - .5050 dia. 8 0 4 5 8 8 4 - .5150 dia. 8082380 - .5100 dia. 8 3 1 9 4 6 2 - -5200 dia.

BOLT .. Dowel 5 /16-24 x 5/8 drilled hex. head - Camshaf t drive end BOLT .. Dowel 5/16-24 x 5/8 not drilled - Accessory drive end BOLT .. Acc. drive end I /2 -20 x 1-3/8 not drilled - Former ly 8028287 BOLT .. Camshaf t drive end - 1/2-20 x 2-1/8 drilled hex. head WIRE .. Lock 3 /64 dia. x 500 ft. - Current ly applied to camshaf t drive end on ly

R E V I S E D J U L Y , 1989 11 1128

E t I.: C T i O - ~ O T I V E

P . L . N o . B28


CAMSHAFTS AND CAMSHAFT COUNTERWEIGHTS Counterweights and Overspeed Trip

16-645 Engines

4 .. ., \

5 '\

/i

3 ,

2

C O I! IP O ! A T I O N

6

7

i 8350518 and 8402914

Tr ip Assembl ies


1 8350518 1 8402914 I 9339141

2 8059630 3 8059642 4 116097 5 8324000 5 8400100 6 114498 7 8032715 8 8059643

* 9 8350516 * 10 8350517

* 11 8266455 * 12 8028739

* 13 8028738

* 14 8286669 * 15 181333 * 16 181430 * 17 8028335 * 18 8116738

PLATE B 2 8 ~

9339141 Tr ip Assembly

Description

¢ 4 8 8 As

B

l i 1 1

1

~2 2 1

!2

' l l 2 !

I 4

ii i

Req.

All 16-645 L.H. ro ta t ing engines and 16-645E2,E6 R.H. ro ta t ing engines

16-645E4,E4B,ES,E7,E7B - R.H. rotating engines

TRIP ASM.. . Overspeed - 900 R.P.M. operation or higher TRIP ASM.. . Overspeed - 600 and 720 R.P.M. operat ion TRIP ASM.. . Overspeed - 900 R.P.M. operation

WEIGHT .. Throw out GUIDE .. Spring WASHER .. Flat 5/8 SPRING .. Compression SPRING .. Compression NUT .. Jam 5/8-18 hex. NUT .. Lock 1/4-28 hex. BOLT .. Shoulder 1/4-28 x 1-5/8 hex. head 3 7 0 shoulder

COUNTERWEIGHT .. Accessory drive end - Left bank COUNTERWEIGHT .. Camshaft drive end - Right and left banks

PLATE .. Dowel retaining DOWEL .. Counterweight - Accessory drive end .51300 dia. x 1-5/16 long

8082389 - .5050 dia. 8082381 - .5150 dia. 8082388 - .5100 dia. 8319459 - .5200 dia.

DOWEL .. Counterweight - Camshaft drive end .5000 dia. x 2-1/16 8082379 - .5050 dia. 8045884 - .5150 dia. 8082380 - .51130 dia. 8319462 - .5200 dia.

BOLT .. Dowel 5 / 1 6 - 24 x 5/8 drilled hex. head - Camshaft drive end BOLT .. Dowel 5/16 - 24 x 5/8 not drilled - Accessory drive end BOLT .. Acc. drive end - 1/2-20 x 1-3/8 hex. head not drilled - Formerly 8028287 BOLT .. Camshaft drive end - 1/2-20 x 2-1/8 drilled hex. head WIRE .. Lock 3/64 alia. x 590 ft. - Currently applied to camshaft drive end only

B 2 8 12 R E V I S E D JULY, 1989


P.L. B 2 8 CAMSHAFTS AND CAMSHAFT COUNTERWEIGHTS

Counterweights and Overspeed Trip 20-645 Engines

'k\ ~ //: /

i

Refi No. 1 Co lumns A and B

Ref. Pan No. Number

8389517 8432599 9333648

2 8059630 2 9333646 3 8059642 4 116097 5 8324000 5 8400100 6 114498 7 8032715 8 8059643

9 8361015 9 9571899

* 10 8361016

* 11 8266455 * 12 8028739

* 13 8028738

* 14 8286669 * 15 181333 * 16 181430 * 17 8028335 * 18 8116738

Qty. Req.

1 °

- 1 . .

1 1 - - " 1

1 1 1 1 I 1 1 - 1

- 1 °

2 2 2 2 2 2 2 2 2

1 1 - . . ]

2 2 2

4 4 4 4 4

4 4 4

4 4 4 4 4 4 8 , 8 8 8 i 8 8

As Req .

Ref. No. 9 C o l u m n A

PLATE B28-9

Ref. No. 9 C o l u m n B

Description

All 20-645 Ld-I. and R.H. rotating engines Except mode l 20-645E10B

20-645E10B L.H. rotating engine

TRIP ASM. . . Overspeed - 900 R.P.M. operation TRIP ASM. . . Overspeed - 750 R.P.M. operation TRIP ASM. . . Overspeed - I000 R.P.M. operation

WEIGHT .. Throw out WEIGHT .. Throw out GUIDE .. Spring WASHER .. Flat 5/8 SPRING .. Compression SPRING .. Compression NUT .. Jam 5/8-18 hex. NUT .. Lock 1/4-28 hex. BOLT .. Shoulder 1/4-28 x 1-5]8 hex. head .370 shoulder

COUNTERWEIGHT .. Accessory drive end - Left bank COUNTERWEIGHT .. Accessory drive end - Left bank - Replaces 8474389 COUNTERWEIGHT .. Camshaft drive end - Right and left banks

PLATE .. Dowel retainer DOWEL .. Counterweight - Accessory drive end .5000 dia. x I-5/16 long

8082389 - .5050 dia. 8082381 - .5150 dia. 8 0 8 2 3 8 8 - .5100 dia. 8319459 - .5200 alia.

DOWEL .. Coun te rwe igh t . Camshaft drive end .5000 dia. x 2-1/16 long 8082379 - .55050 dia. 8 0 4 5 8 8 4 . . 5 1 5 0 dia. 8082380 - .5100 dia. 8319462 - .5200 dia.

BOLT .. Dowel 5/16-24 x 5/8 drilled hex. head - Camshaft drive end BOLT .. Dowel 5116-24 x 5[8 not drilled - Accessory drive end BOLT .. Ace. drive end I/2-20 x 1-3/8 not drilled - Fo.rmefly 8028287 BOLT .. Camshaft drive end - 1/2-20 x 2-1/8 drilled hex. head WIRE .. Lock 3 /64 d ia . . Currently applied to camshaft drive end only

R E V I S E D JULY, 1989 13 B 2 8

E L E C T R O * M O T I V E D I V I S I O N G E N E I A L M O T O R S C O R P O R A T I O N

C A M S H A F T B E A R I N G B R A C K E T S 12,16,20-645 Eng ine s

P a r t s L i s t N o . B 3 0

15 17

3 7 "

20 il,

P L A T E B30-1 Ref. P a r t Q u a n t i t y No. N u m b e r D e s c r i p t i o n

*1 8320994 2 8320995 3 8071176 4 8071176

~5 8O45976 6 110534 7 188146 8 8373316

*9 8253146 I0 8253152

R e q u i r e d

A B

3

12 [6 ~0 12 [6 ~0 24 ~2 24 12 ~) 24 ~2 ~0 24 ~2 ~) 48 i4 ;0 48 i4 ;0

1 I 1 1 1 1

1 1 1 1 1 1 8 8 8 8 8 8 2 2 2 2 2 2 2 2 2 2 2 2 8 8 8 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6

A .R .

*11 8253259 12 8253250 13 8029147 14 138294 15 8237900 16 8237900 17 8253825 18 8253825

"19 187697 ~ 2 0 8044728

21 110534 22 455012 23 8028329

*24 8028312 *25 8116738

/For Oversize Crankcase Keyway,

/ /For Oversize Crankcase Keyway,

12-645 eng i ne s 16-645 eng ines 20-645 eng i ne s

B L O C K A S M . . . Bea r ing - Dr i l l ed cap B L O C K A S M . . . Bea r ing - P l a i n c ap B E A R I N G .. Shel l - U p p e r h a l f B E A R I N G .. Shel l - L o w e r h a l f K E Y .. B lock to c r a n k c a s e - .5000 x .5000 x 2 -1 /4 long S C R E W .. Key No. 10 - 24 x 7 / 8 - F l a t h e a d - S lo t t ed B O L T .. 3 / 8 - 24 x 4 -5 /8 hex. h e a d W A S H E R .. Specia l - F o r m e r l y 103321

B R A C K E T A S M . . . B e a r i n g - Lef t b a n k I Accessory D r i v e E n d B R A C K E T A S M . . . B e a r i n g - R i g h t b a n k I

B R A C K E T A S M . . . B e a r i n g - Lef t b a n k t C a m s h a f t D r i v e E n d B R A C K E T A S M . B e a r i n g - R i g h t b a n k D O W E L .. L o c a t i n g - .3125 x 9 / 1 6 l ong S C R E W .. Socke t h e a d cap - 1 /2 - 13 x 2 - F o r m e r l y 8253973

B E A R I N G .. Shel l - U p p e r ha l f | Accessory Drive E n d B E A R I N G Shell L o w e r h a l f I B E A R I N G .. Shel l - U p p e r ha l f I C a m s h a f t Dr ive E n d B E A R I N G Shell L o w e r ha l f f S C R E W .. B r a c k e t to c r a n k c a s e - I / 2 - 20 x 4 - 3 / 4 - S o c k e t h e a d cap K E Y .. B r a c k e t to c r a n k c a s e - .5000 x .5000 x 1-3/4 l o n g S C R E W .. Key No. I0 - 24 x 7 / 8 - F l a t h e a d - S lo t t ed B O L T .. Hex . head - N o t dr i l l ed - 1 /2 - 20 x 1-1/4 - F o r m e r l y 8028329 B O L T .. Hex . head - Dr i l l ed - 1 /2 - 20 x 1-1 /4 - F o r m o u n t i n g Ref . Nos. I I a n d 12 B O L T .. Hex . h e a d - D r i l l e d - 3 / 8 - 24 x 1 - F o r m o u n t i n g Ref . Nos . I1 a n d 12 W I R E .. L o c k - 500 ft. - C u r r e n t l y app l i ed to c a m s h a f t d r ive e n d on ly

use Stepdown Key 8136773 - .5000 to .5625 step - 2-1/4 long.

use Stepdown Key 8166324 - .5000 to .5625 step - I -1 /4 long.

1 B30

E L E C T I E O - M O T I Y E D I V I S I O N G E N E e A L M O T O I S C O R P O R A T I O N

P . L . N o . B 3 0

Ref. Par t Quant i ty No. N u m b e r Requi red

1 8320994 2 8320995 3 8071176 4 8071176

/5 8045976 6 110534 7 188146 8 8373316

*9 9095828 *10 8494043 *I1 8371597

12 9095834 13 8494041 14 8371596

15 9095832 16 8494044 17 8371595

"18 9095830 "19 8494042 *20 8371594

21 8029147 22 8266361 23 8497575

24 8237900 25 8237900 26 8253825 27 8253825

A B I

8 8 8 8

16 16 16 16 16 16 16 16 32 32 32 32

I 1

1 1

1 I :

8 8 16 161 16 16 l

2

2 2~ 2 2

*28 8266424 8 8 29 8497575 8 8

/~30 8044728 4 4 31 II0534 4 4 32 8499216 2 4 i 33 223737 6 - 34 223742 2 - 35 181356 2 - 36 8028329 4 4 37 8028312 2 2 38 8499156 4 I0 39 8050937 2 4 4O 8028302 - - 41 9095913 4 4 42 8388954 - - 43 8497575 14 14 44 8116738 A L

C D

C A M S H A ~ B E A R I N G B R A C K E T S 8 ~ S E n ~ e s

P L A T E B 3 ~ 2

Desc r ip t ion

8 8 8 8

16 16 16 16 16 16 16 16 32 32 32 32

1 -

- 1

1 -

- 1

1 -

- 1

1 - - 1

8 8 16 16 16 -

2 2 2 2 2 2 2 2

8 8 8 - 4 4 4 4

10 -

6 6 4 - 4 - - 14

4 -

1 4 -

A ~ .

/For Oversize Crankcase Keyway,

/ / For Oversize Crankcase Keyway,

8-645 engines manufac tu red since Sep tember 1982 8-645 engines manufac tu red f r o m J a n u a r y 1976 to Augus t 1982 8-645 engines manu fac tu r ed in 1974 and 1975 8-645 engines manufac tu red in 1973 and before

B L O C K A S M . . . Bear ing - Dri l led cap B L O C K A S M . . . Bear ing - P la in cap B E A R I N G .. Shell - U p p e r ha l f B E A R I N G .. Shell - L o w e r ha l f KEY .. Block asm. to c rankcase .5000 x .5000 x 2- I /4 long S C R E W .. Key - No. 10 - 24 x 7 /8 flat head - S lo t ted B O L T .. Hex . head - 3 / 8 - 24 x 4-5/8 W A S H E R .. Ha rdened

B R A C K E T A S M . . . Bear ing B R A C K E T A S M . Bear ing / Left Bank - Accessory Dr ive End B R A C K E T A S M . Bear ing

B R A C K E T A S M . . . Bear ing B R A C K E T A S M . Bear ing ~ Righ t Bank - Accessory Dr ive End B R A C K E T A S M . Bear ing

B R A C K E T A S M . . . Bear ing B R A C K E T A S M . . . Bear ing B R A C K E T A S M . . . Bear ing

I Left Bank - C a m s h a f t Dr ive End

B R A C K E T A S M . . . Bear ing B R A C K E T A S M . . . Bear ing B R A C K E T A S M . . . Bear ing

I R igh t Bank - C a m s h a f t Dr ive End

D O W E L .. Loca t ing - .3125 x 9 /16 B O L T .. Hex . head - 5 / 8 - 18 x 3 W A S H E R .. H a r d e n e d - 5 / 8

B E A R I N G .. Shell - U p p e r ha l f t B E A R I N G Shell - L o w e r ha l f !

B E A R I N G .. Shell - U p p e r ha l f L B E A R I N G Shell L o w e r ha l f I

Accessory D r i v e End

Camshaf t Dr ive End

B O L T .. Bracke t to c rankcase - 5 /8 - 18 x 5 -1 /2 dr i l led hex. head W A S H E R .. Ha rdened - 5 / 8 K E Y .. Bracket asm. to c rankcase - .5000 x .5000 x 1-3/4 long S C R E W .. Key - No. I0 - 24 x 7 /8 flat head - S lo t t ed B O L T .. Brackets to c rankcase - 5 / 8 - 18 x 3 dr i l led hex. head B O L T .. Brackets to c rankcase - 5 /8 - 18 x 1-3/4 hex. head B O L T .. Brackets to c rankcase - 5 /8 - 18 x 3 hex. head B O L T .. Brackets to c rankcase - 3 /8 - 24 x 5 / 8 hex. head B O L T .. Brackets to c rankcase - 1/2 - 20 x 1 - I / 4 dri l led hex. head B O L T .. Brackets to c rankcase - 3 /8 - 24 x 1 dr i l led hex. head B O L T .. Brackets to c rankcase - 5 /8 - 18 x 1-3/4 dri l led hex. head B O L T .. Brackets to c rankcase - 3 /8 - 24 x 5 / 8 dri l led hex. head B O L T .. Brackets to c rankcase - 1/2 - 20 x 1-1/2 dr i l led hex. head D O W E L .. L o c a t i n g - .8750 dia. x 2-1 /2 long D O W E L .. L o c a t i n g - .7500 dia. x 1-1/2 long W A S H E R .. Ha rdened - 5 / 8 W I R E .. Lock - 3 /64 dia. x 500 ft.

use S tepdown Key 8136773 - .5000 x .5625 step - 2-1/4 in. long.

use S tepdown Key 8166324 - .5000 x .5625 step - 1-1/4 m. long.

B M 2

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O I S

CAMSHAFT BEARING BRACKETS 8-645 Engines

C 0 I P O l A T I 0 N

P.L. No. B30

8

, J I

3

4 J ~ j

~ 2

I

Drilled Cap Columns A, B, C, & D

2 2 7 22-~ r 2 6

"~ 2 1 ~ . ~ . 27

2"b-~/~-".:,'(~-~'~-'~ --L31~ ,~-~-rr~ ,~--'2/~ ,/ ,~ ' | , 3 8

34"~ /~'~ ~) ~ , ^ ^ 32~/~ ~ .Z

33;//,/,/ ! ' , : 35 ~ ~ " ~ ' ~ - 3 7 43 ~ Zl 2 ~-41 36" "~15

Column A

22~ 2 2 - ~ / - 2 6 23"~ , ~ 23J ~ ~ / f 2 7

, ~ ~ ...r30~ ~.~..Z...\/ E 32

' ~ / ", t l l J , , ' ~ 43-- 13 J 37J ~ - 1 6

Column C

Plain Cap Columns A, B, C, & D

/ / / ~-~ /~ f '~ ( 44

Column B

, ,

/

14J L4o \17

Column D

PLATE B30-2

3 B30

E L E C T I 0 - M 0 T I V E D I V I S I O N G E N E R A L M O"T 0 e S C O R P O R A T I O N

Par t s List No. B32 C A M S H A F T O V E R S P E E D T R I P L I N K A G E

Overspeed Pawl Camshaft and Trip AssembLies All 645 Engines

i / / , L I hi

L L_.: - j

i • . 2

~-5

; i

? 6 8

r '

/ P L A T E B32-1

~ 9 f- o


1 8320746 I 8320748 1 8320750 1 8360923

2 8320747 2 8320749 2 8320751 2 8360922 3 8028790 4 103605

5 8028487

6 8320742 7 8320743 8 456652

9 114785 10 107762

8118977, 9522709

Quantity Required

B C

1 - 1 - 1

l

2 2 2 ~

8 l~ 1¢

1,

10 lz 11

Descr ipfon

D

l

2(

2(

2:

8-645 engines 12-645 engines 16-645 engines 20-645 engines

C A M S H A F T A S M . . . Pawl 1 C A M S H A F T ASM. . . Pawl I Right Bank C A M S H A F T A S M . . . Pawl C A M S H A F T A S M . . . Pawl

C A M S H A F T A S M . . . Pawl C A M S H A F T A S M . . . Pawl t Left Bank C A M S H A F T A S M . . . Pawl C A M S H A F T A S M . . . Pawl

LEVER .. Trip shaft - Accessory end only PIN .. Taper - No. 4 x 1-1/4

T R I P ASM. . . Overspeed - Includes mounting bolts - See Page 4

CAM .. Pawl camshaft C O L L A R .. Pawl camshaft PIN .. Spring - 3/16 x 7/8 - Cam and collar to shaft

P IN .. Clevis - 3/8 x 1-3/32 - Lever to linkage PIN .. Cotter - 3/32 x 5/8

1 B 3 2

ELECTIO-MOTIVE

P . L . N o . B 3 2


C A M S H A F T O V ER S P EED TRIP LINKAGE Trip Linkage Application

All 645 Engines

PLATE B32-2


ReL P a ~ No. Number

2 8028204 *3 8028210 *4 8028216 *5 112053

6 181364

67 8074711 67 8242289

8 181365

9 8028495 10 8028732 II 103385

12 9097192 13 6101229 14 108629

15 8297815 15 8028205 16 8028206 17 8028207 18 . . . . 19 114785 20 107762

+21 8085119

Qty. Req.

.

1 I

1 1 I 1 1 1 1 1 2 2

1 1 1 I 3 3

1 1 1 1 1 1

1 I l I 1 I

1 - - 1 1 1 I 1

4 4 4 4 1 1

Description

8-645 engines 12,16,20-645 engines

HOUSING A S M . . . Overspeed trip linkage - See Pages 12 and 13

B R A C K E T A S M . . . Toggle lever B R A C K E T .. Shaft S H A F T .. Toggle lever PIN .. Dowel - 3/16 x 1-1/4 - Shaft to bracket

B O L T . . Hex. head - 3/8 - 24 x I

B R A C K E T A S M . . . Trip pawl - Engines without manual trip lever See Page 5 B R A C K E T ASM. Trip pawl Engines with manual trip lever ! BOLT .. Hex. head - 3/8 - 24 x 1-1/8

LEVER .. Toggle W A S H E R .. Flat - 5/8 PIN .. Cotter - 1/8 x 1

S P R I N G .. Actuating - Replaces 8311814 W A S H E R .. F l a t - I /2 PIN .. Cotter - 3/32 x 7/8

LINK .. Left bank LINK .. Left bank LINK .. Right bank LINK .. Upper Reference Number Not Used PIN .. Clevis - 3/8 x I-3/32 PIN .. Cotter - 3/32 x 5/8 ANCHOR .. Spring - See Page 12

8452889, 8452906, 8452909, 9522707

1132 2


CAMSHAFT OVERSPEED TRIP LINKAGE

7-~ 8~ 19~ :-17 \ \ 2o4 /

C 0 t P 0 R A T I 0 N

P.L. No. B32

@

IE L ' 19 ,, 1 I 0 20- 15 J

Column A

7 ~1 9

16 / / i " ' \

20 L~s

Column B

PLATE B32-2

3 B32


P.L. N o . B32


C A M S H A F T O V E R S P E E D T R I P L I N K A G E Overspeed Trip Assembly

All 645 Engines

C O l ' P O t A T I O N

4 5 8 3 6 h - ' -

Section A-A

Ref. No.

1 2 3 4 5 6 7 8 9

10

Part Number

8028487 8402557 9326198 9511456 8028234 8028787 8028788

179848 103321

9414322

Qty. Req.

Ref. No. l P L A T E B32-3

Descript ion

T R I P A S M . . . Overspeed B R A C K E T .. Trip pawl - Replaces 8028230 P A W L .. Rocker lever - Formerly 8028498 R E S T .. Spr ing - Former ly 8028200 S H A F T .. Pawl S P R I N G .. Rest to lever S P R I N G .. Lever to bracket BOLT .. Hex. head 3 /8 - 16 x 2-1/4 W A S H E R .. Lock - 3/8 W A S H E R .. Flat - 3 /8

B32 4

E L E C T I O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

P . L . N o . B 3 2 C A M S H A F T O V E R S P E E D T R I P L I N K A G E

Overspeed Trip Pawl Bracket Assembly All 645 Engines

3: 1 O 57 1 9"~ 1 1 /-4

14

9 .// 13 i 1 2 Ref. No. 1

Ref. No.

3. '°l 87 .

j / 181~ ~'~I~J~L~I 3 !12

177 F l l / 4

Ref. No. 2 P L A T E B32-4

Part Qty. Number Req. Description

1 2 3 3 4 5

*6 *7

8 9

10 II 12 13 14 15 16 17 18 19

*20

8074711 8242289 8028201 8242286 8028212 8028219

103696 8242284 8069264 8028223 8028732 8028791 8029624 8028214 8028213 8242287

103596 455277

9411497 103385 181365

1

I I

1

- I 1 11 I I 1 i I

B R A C K E T A S M . . . Trip pawl - Engines without manual trip lever B R A C K E T A S M . . . Trip pawl - Engines with manual trip lever

B R A C K E T A S M . . . Mount ing B R A C K E T A S M . . . Mount ing

A N C H O R .. Spring S H A F T .. Pawl pivot PIN .. Dowel - 1/8 x I -1 /4 - Shaft to bracket B U S H I N G .. Trip shaft

PAWL .. Overspeed trip PIN" .. Stop - Pawl W A S H E R .. Pawl shaft SPRING .. Trip pawl S H A F T .. Lock LOCK .. Overspeed trip LEVER .. Stop S H A F T .. Trip PIN .. Taper #3 - Lock and stop lever to shaft PIN .. Spring - 1/8 x 1-I /8 - Pawl to trip shaft RING .. Snap PIN .. C o t t e r - I /8 x 1

BOLT .. Hex. head - 3/8 - 24 x l - l / 8 - Bracket mounting

5 B 3 2

E L E C T I O - M O T I V E

P.L. No. B32


C A M S H A F T O V E R S P E E D T R I P L I N K A G E Overspeed T r i p L i m i t S w i t c h a n d Reset Lever

A p p l i c a t i o n P r i o r t o May , 1970 8 ,12,16-645E1; 8 ,12 ,16-645E4 Eng ines


8

2 3 4

"5 .6

Ref . P a r t Qty. No . N u m b e r Req .

1 8246095 2 100718 3 8032811 4 114986

5 6 7

8 9

10

8345498 8028765

181364

8285804 124548 181364

P L A T E B32-5


1 S W I T C H .. O v e r s p e e d t r ip l im i t 2 S C R E W .. F i l i s te r h e a d - No . 8 - 32 x 1 - I / 4 - S lo t t ed 2 N U T .. Lock - No. 8 - 32 2. W A S H E R .. F l a t - No . 8

P L A T E .. C o v e r - I n c l u d e s s w i t c h m o u n t i n g b r a c k e t - See P a g e 14 G A S K E T .. C o v e r p l a t e B O L T .. Hex. h e a d - 3 / 8 - 24 x 1

L E V E R .. Rese t K E Y .. W o o d r u f f - 5 / 3 2 x 3 / 4 B O L T .. Hex. h e a d

8345297

B32 6


C A M S H A F T O V E R S P E E D T R I P L I N K A G E P r e v i o u s l y Appl i ed O v e r s p e e d T r ip and Rese t Levers

8 ,12 ,16 -645El ,E2 a n d 8,12,16,20-645E5 Eng ines

C O B P O R A T I O N

P.L. No. B32

8 9

4

2 3

/

10

.j 11 J 1 4 ~

Ref . P a r t Qty . No . N u m b e r Req .

1 8242265 I 2 181374 1 3 103321 I 4 124548 1

5 8242288 1 *6 3329093 1 *7 3330183 1

8 181339 1 9 103320 I

10 103584 1

11 8029623 I 12 181377 1 13 103321 1 14 124548 I

P L A T E B32-6


L E V E R .. Rese t B O L T .. Hex . head - 3 / 8 - 24 x 1-1 /2 W A S H E R .. Lock - 3 / 8 K E Y .. W o o d r u f f - 5 / 3 2 x 3 / 4

L E V E R .. T r i p L E V E R .. T r i p - W i t h 13 /64 d ia . sp r ing ho le i Specia l 16-645E5 engines S P R I N G .. T r i p lever - Used w i t h Ref. 6 I B O L T .. H e x . head - 5 / 1 6 - 24 x 1 W A S H E R .. Lock - 5 / 1 6 P I N .. T a p e r - No. 2 x I in. l o n g

L E V E R .. Rese t B O L T .. Hex . head - 3 / 8 - 24 x 1-3 /4 W A S H E R .. Lock - 3 / 8 K E Y .. W o o d r u f f - 5 / 3 2 x 3 / 4

Used o n S R I I E I , S R I 2 E 1 , a n d S R I 6 E I m o d e l s

7 B32

E t E C T R O - M O T I V E

P . L . N o . B 3 2


C A M S H A F T O V E R S P E E D T R I P L I N K A G E Overspeed Tr ip Lever , Rese t Lever , and L imi t Switch

C O It P 0 R A T I 0 N

7 8

21 2 2

- L 1 5 13

C o l u m n A C o l u m n B P L A T E B32-7

Ref. P a r t Qty. No. N u m b e r Req.

A

1 9096707 I 2 124548 I 3 181374 1 4 103321 1 5 8431880 1 6 455277 1 7 181339 I 8 103320 I 9 8242410 I

10 8366345 I 11 8242408 1 12 181364 2

~13 8422449 1 e l 4 187828 4 ~ I 5 106497 4

16 8422448 I "16 8028222 1

17 8028765 I 18 8058255 I 19 8058257 1 20 181311 2

21 103319 i 22 103339 23 181364

B

I I 1 1 1 I 1 1

I 4 4 I 1 1 I 1 2 2 1 6

Desc r ip t ion

Al l 8-645 engines; 12,16,20-645 engines wi th f requency gene ra to r 12,16,20-645 engines w i thou t f r equency genera to r

L E V E R - Reset K E Y .. W o o d r u f f - 5 /32 x 3 / 4 B O L T .. Hex. head - 3 /8 - 24 x 1-1/2 W A S H E R .. L o c k - 3 /8 L E V E R .. T r ip P I N .. S p r i n g - I / 8 x 1-1/8 B O L T .. Hex. head - 5 /16 - 24 x 1 W A S H E R .. Lock - 5 /16 F L A N G E .. M o u n t i n g G A S K E T .. F l ange S E A L .. Oi l B O L T .. Hex. head - 3 /8 - 24 x I S W I T C H .. L imi t S C R E W .. Cap - No. 10 - 32 x 1/2 W A S H E R .. Lock - No. I0 P L A T E .. C o v e r - Used when ReL 13 is appl ied P L A T E .. C o v e r - Used w h e n Ref. 13 is no t applied G A S K E T .. C o v e r plate C O V E R .. C o v e r plate open ing G A S K E T .. C o v e r B O L T .. Hex. head - 1/4 - 28 x 5 / 8 W A S H E R .. L o c k - 1/4 W A S H E R . . F l a t - l / 4 B O L T . . Hex. head - 3 /8 - 24 x I

8450925 ,8449515 ,9096708 ,9096738

See Page 14

B 3 2 8


Ref. P a n No. Number

1 8094879 2 8235619 3 8242263 4 8246099 5 8247631 6 8264373 7 9096658 8 9522706 9 9537509

10 9541210

11 8084755 12 8084754 13 8280665

14 8028754 15 8242408 16 8028220 17 9096523 18 8028766 19 8384820 20 181361 21 181370 22 6101225

23 9537508 24 8059609 25 8086257

*26 8235618 "26 8049496 *26 9529801

*27 181374 *28 181365 *29 8032717 *30 6101225

"31

A - B

.

.

I - I

12 12 4

1 1

- I 1

20 2O

20 2O

Quantity Rec :1]__ C ° i _ _

:_DI i _- - F

- [ - .

l

- I -

- [ - -

I

It 15 114 - i

4 4 1 - - . . . . 20

1 1 1

- I " "

" " I " 1

" I " "

- , 1

1 . 4 - 4

- . .

" 1 "

1 1 1 . .

2C 20 217 ~.0

2C 20 217 120


C A M S H A F T OVERSPEED T R I P LINKAGE Trip Housing Cover



P . L . N o . B 3 2

uired Description

G

I

2O

1 1

1

1

4 4

1

20

20

H -

J - K

.

1 - 1

- 1

113 11 113

1 1 1 I 1 1

1 1 1

1 1 1

4 ~ 4 4 4 4

1 - 2 - 1

1 1 1

17 1~ 17 2 ] 2

17 1~ 17 36 3~ 36

12-645E 1; 16,20-645E4 engines 8-645El,E4 engines 12,16-645E4B,E6 engines 12-645E8; 16-645E4,E8,E9B; 20-645E4,E4B,E9B engines 8-645E I,E2,E4,E4B,E5,E6,E7,E7B,E7C,E8 engines 12,16-645EI; 12,16,20-645E4 engines 12-645E2,E4,E5,E6,E7; 16-645E2,E5,E6,E7; 20-645E5,E7 engines 12,16,20-645E4,E4B,E5,E7,E7B,E7C,E9,E9B; 12-645E1,

E6,E8; 16-645EI,E6,E8,E10B; 20-645EIOB engines 12-645E1,E4B,E8; 16-645E8,E9B; 20-645E4B,E10B engines 12,20-645E4B engines

COVER ASM. . . Trip linkage housing COVER A S M . . . Trip linkage housing COVER A S M . . . Trip linkage housing COVER ASM. . . Trip linkage housing COVER ASM. . . Trip linkage housing COVER A S M . . . Trip linkage homing COVER A S M . . . Trip linkage homing COVER ASM. . . Trip linkage housing COVER ASM. . . Trip linkage housing COVER A S M . . . Trip linkage housing

NUT .. Spline - 3/8 - 24 x 7/32 spline length NUT .. Spline - 3/8 - 24 x 3/8 spline length NUT .. Spline - 3/8 - 24 x 1/4 spline length

SEAL .. Oil - .875 I.D. x 1.503 O.D. SEAL .. Oil - .625 I.D. x 1.129 O.D. R E T A I N E R .. Oil seal R E T A I N E R .. Oil seal GASKET .. Oil seal retainer GASKET .. Oil seal retainer BOLT .. Hex. head - 3/8 - 24 x 7/8 BOLT .. Hex. head - 3/8 - 24 x 1-1/4 W A S H E R .. Flat - 3/8

PAD .. Tapping - 3 / 8 - 24 FLANGE .. 3/8 N.P.T. FLANGE .. 1/2 N.P.T.

GASKET .. Cover to housing GASKET .. Cover to homing GASKET .. Cover to housing

BOLT .. Hex. head 3/8 - 24 x 1-I/2 - Cover to housing BOLT .. Hex. head - 3/8 - 24 x I-1/8 - Cover to homing NUT .. Lock - 3/8 - 24 hex. W A S H E R .. Flat - 3/8

PLATE .. Cover - See Page 14

9 B 3 2

E L | C T II O - M O T I V I D I V I S I O N G E N I t A L M O T O II $ C O II P O II A T i O N

P.L. N o . B32 CAMSHAFT OVERSPEED TRIP LINKAGE

~12 11~ 141 ~I 121 117 F14 [11 I /

, ,' / " } } t l "1 ' !

Ref. No. I Ref. No. 2

r '~ f Y '4/

+,, y

f l l 12-~

", '\ ~£11/: J


~ / / " , ""~ ~ .~/ :~ ".X~"~~/?//(\" //Al

Ref. No. 5

PLATE B32-8

B32 10

E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M ' O T O II $ C O R P O R A T I O N

CAMSHAFT OVERSPEED TRIP LINKAGE P.L. No. B32

137 13] 13, 14, 16,&

t e

j .,/ /" ",,, 0~.o

I \

o c

,y ,3 ~\ 173: ~: ;~:~

4; ~,,, )°

1 311

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14, 15, 17, 19,21, 22

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13 13 -23 r13, 14, 15, 17 19, 21, 2'

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13~ 13.14.15.~ \ 17. 19, 21.ji

/ / -

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°25 o~

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Ref. No. I0

PLATE B32-9

11 B32


P.L. N o . B32

Ref. P a r t No. N u m b e r

1 8235620 2 8159741 3 9529804 4 8084755 5 8084754 6 8085119 7 8035440

*8 8235617 *8 8044742 *8 9529800

9 8044725 *10 8035329 *I1 181370 "12 8116738

13 8143441 14 8143446 15 9095686

• !6 8239648 "16 8 1 4 2 ~

17 9529807

18 181428 18 181430 19 6101229

*20 . . . . "21 8235618 "21 8049496 "21 9529801

Quan t i ty Requ i red

B

°

1

15

°

As Req .

2 2 2 2 2 2 2 -

2

6 .

6

1 °

I

°

C

2 1

°

2

D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N

C A M S H A F T O V E R S P E E D T R I P L I N K A G E Tr ip L inkage Hous ing

P L A T E B32-10

Desc r ip t ion

8-645E 1 ,E2 ,E4 ,E4B,E5 ,E6 ,E7 ,E7B,E7C,E8 engines 12,16,20-645 engines with b o t t o m oil dra ins ( into accessory drive housing) 12,16,20-645 engines with rear oil d ra ins (into c rankcase)

H O U S I N G A S M . . . Overspeed tr ip l inkage - Wi th b o t t o m oil dra ins H O U S I N G A S M . . . Overspeed tr ip l inkage - With b o t t o m oil dra ins H O U S I N G A S M . . . Overspeed tr ip l inkage - Wi th rear oil drains

N U T .. Sp l ine - 3 /8 - 24 x 7/32 spline length N U T .. Sp l ine - 3 /8 - 24 x 3 / 8 spline length A N C H O R .. Spr ing S T U D .. 3 / 8 - 16 x 3 /8 - 24 x 1-7/8 long - F o r overs ize pitch dia. - See be low

8123048 . . .002 O.S. 8126933 . . .017 O.S. 8123049 . . . 004 O.S. 8126934 . . .019 O.S. 8126932 . . .015 O.S.

G A S K E T .. H o u s i n g to c rankcase G A S K E T .. H o u s i n g to c rankcase G A S K E T .. H o u s i n g to c rankcase

B R A C K E T .. S u p p o r t B O L T .. Hex. head - 3 / 8 - 16 x I -1 /8 - Dri l led head B O L T .. Hex. head - 3 /8 - 24 x I -1 /4 W I R E .. Lock - 3 /64 dia. x 500 ft.

S L E E V E .. Oi l d ra in - Tr ip hous ing to accessory dr ive hous ing S E A L .. Oil - B o t t o m groove S E A L .. Oil - T o p g roove - F o r m e r l y 8143446 R E T A I N E R .. Oil d ra in sleeve R E T A I N E R .. Oil d ra in sleeve S E A L .. Oil - R e a r dra in to c rankcase

B O L T .. Hex. head - 1 / 2 - 20 x 1 - I /8 - Hous ing to c rankcase B O L T .. Hex. head - 1/2 - 20 x 1-3/8 - Hous ing to c rankcase W A S H E R .. F l a t - 1 /2

C O V E R A S M . . . T r ip l inkage hous ing - See Page 9 G A S K E T .. C o v e r to hous ing G A S K E T .. C o v e r to hous ing G A S K E T .. C o v e r to hous ing

B32 12

E L E C T I O - M O T I V E D I V I S I O N O E N E II A L M O T O I! $ C O I! P O II A T I O N

P.L. No. B32 CAMSHAFT OVERSPEED TRIP LINKAGE

t"" ! _' .,\ .~ .~ ,i ~ . , ~ ~.; ',, ,x '~ ,, \ \ ~-' ,/ / "

" ~~-" "", X ? ' : , / , <~.~,

7

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;,, o~Zy . / , i / o ~ A , ", ~

t to\ "t I ...~/,, tl / I

7

1 7 - / 5 J L5

9

PLATE B32-10

13 B32


P.L. No . B32

ReL P a r t Qty. No. N u m b e r Req.

C A M S H A F T O V E R S P E E D T R I P L I N K A G E C o v e r P la tes

All 645 Eng ines

1 8028222 1 P L A T E .. C o v e r

P L A T E B32-11


2 8246102 1 P L A T E .. C o v e r

3 8263261 1 4 6102945 4 5 8086257 1

6 8345498 1 7 8345296 I

8 8380099 1 9 8380096 1

I0 8380095 I

11 8380490 1 12 8177095 1

P L A T E .. C o v e r N U T .. Sp l ine - 1 /4 - 28 x 5 / 1 6 sp l ine l eng th F L A N G E .. 1 / 2 N .P .T .

P L A T E .. C o v e r B R A C K E T .. S w i t c h m o u n t i n g

P L A T E .. C o v e r P L A T E .. M o u n t i n g - H y d r a u l i c cy l inde r G U S S E T .. M o u n t i n g p la te

P L A T E .. C o v e r P A D .. M o u n t i n g - L i m i t swi tch

13 8412131 1 P L A T E . . C o v e r

14 8422448 1 P L A T E .. C o v e r

15 9083164 1 16 9083155 2

17 9522463 1 18 8059609 2

19 9532576 I 20 6102945 4 21 8086257 1 22 8059609 2

23 8058255 1

*24 8028765 1 *25 8221675 1 "26 8382826 1 *27 8058257 1

*28 8028304 2 *29 181311 2 *30 103319 2 "31 103339 I

P L A T E .. C o v e r P A D .. M o u n t i n g - L imi t swi tch

P L A T E .. C o v e r F L A N G E .. 3 / 8 N . P . T .

P L A T E .. C o v e r N U T .. S p l i n e - 1 /4 - 28 x 5 / 1 6 sp l ine l eng th F L A N G E .. 1 / 2 N .P .T . F L A N G E .. 3 / 8 N .P .T .

C O V E R .. C o v e r p la te

G A S K E T .. C o v e r p la te - C o r k - U s e d w i t h Ref. Nos. 1,2,6,8,13,14, a n d 17 G A S K E T .. C o v e r p la te - R u b b e r f i b e r - Used wi th Ref. Nos . 3 a n d 19 G A S K E T .. C o v e r p la t e - R u b b e r a s b e s t o s - Used w i th Ref . Nos . 11 a n d 15 G A S K E T .. C o v e r p l a t e cove r - U s e d o n l y wi th Ref. No. 23

D O W E L .. C o v e r p la te a l i g n m e n t - 1 / 4 dia. x 5 /8 - Used w i t h Ref . Nos . 3 a n d 19 B O L T .. Hex . h e a d - 1 /4 - 28 x 5 / 8 W A S H E R .. L o c k - 1 /4 I Used wi th Ref . No . 23 W A S H E R .. P l a i n - 1 /4

C O V E R P L A T E M O U N T I N G H A R D W A R E

"32 181361 A .R . "32 181364 A .R . *32 181370 A .R . *32 181371 A.R . *32 181374 A .R .

B O L T .. Hex . h e a d - 3 / 8 - 24 x 7 / 8 B O L T .. Hex . h e a d - 3 / 8 - 24 x I B O L T .. Hex . h e a d - 3 / 8 - , 2 4 x 1-1 /4 B O L T .. Hex . h e a d - 3 / 8 - 24 x I - 3 / 8 B O L T .. Hex . h e a d - 3 / 8 - 24 x 1-1 /2

B32 14

E L E C T J O - M O T I V E D I V I S I O N G E N E I A L M O T O I $

C A M S H A F T O V E R S P E E D T R I P L I N K A G E

C O It P O • A T I O N

P.L. No. B32

Ref. No. 1 Ref. No. 2 Ref. No. 3

Io -©o \

Ref. No. 6

/o o\ / O

I •

1 6° i o

Ref. No. 13

,/ @'/\ ' , o o©o o;

/ /

Ref. No. 17

/ , ~ - - 1 0

:C C.:

', / ", ~: /

\ /

Ref. No. 8

°j

Q O

Ref. No. 14

Ref. No. 19

P L A T E B32-11

Ref. No. 11

16

o o©. o

Ref. No. 15

Ref. No. 23

15 B32

E I . E C T E O - M O T I V E

P.L . N o . B32

D I V I S I O N G E N E R A l M O T O r S

C A M S H A F T O V E R S P E E D T R I P L I N K A G E

Overspeed Tr ip L imi t Switch and Reset Lever 8-645E2 (Special) Mar ine Engines

C 0 | P O E A T I O N

~ 11

10

I

SECTION A-A

Ref . Par t Qty. No . N u m b e r Req.

1 8412194 1 2 132153 2 3 120217 2 4 8409371 I 5 124548 1 6 181374 1 7 8412131 I

8 8028765 1

9 8431880 1 I0 8242410 I 11 8242409 1 12 8242408 I 13 181364 2 14 181339 1 15 455277 1 16 8242287 1

P L A T E B32-12

Desc r ip t ion

S W I T C H .. Overspeecl tr ip limit S C R E W .. Swi tch m o u n t i n g W A S H E R .. Lock - No. 10 L E V E R .. Reset K E Y .. W o o d r u f f - 5 / 3 2 x 3 / 4 in. long B O L T .. Reset lever - 3 / 8 - 24 x 1 - I / 2 hex. head P L A T E .. Cover

G A S K E T .. Cove r plate

L E V E R .. Tr ip - M a n u a l F L A N G E .. Lever m o u n t i n g G A S K E T .. F lange m o u n t i n g S E A L .. Oil B O L T .. 3 /8 - 24 x 1 hex. head B O L T .. 5 /16 - 24 x 1 hex. head P I N .. Spr ing S H A F T .. Tr ip

8439135,8431589

B32 16


f \

\

\

P a r t s L i s t N o . B 3 3 E L E C T R I C O P E R A T E D E N G I N E S H U T D O W N

Elec t r ic O p e r a t e d Eng ine S h u t d o w n So leno id 8,12,16-645E1; 8 ,12 ,16-20-645E4,E4B; 12,16-645E8; 16-645E7,E9B Eng ines

r: 11 1 3 -

J

4 -

1 0 12-

" - 8

L

t

A p p l i c a t i o n T o Cas t T r i p H o u s i n g C o v e r

ReL P a n No. N u m b e r

¢ I 8246O92 01 8246103 01 9535246

0 2 8246100 0 2 9537513

3 8246101 4 8246097

5 103024 6 103319

7 181374 8 181361 9 181356

10 181339 11 181314 12 103584 13 103563 14 6101225 15 . . . .

9 5 3 7 5 1 4 , 8 2 4 5 9 8 1

A p p l i c a t i o n T o F la t T r i p H o u s i n g C o v e r P L A T E B33-1

Qty . Req . D e s c r i p t i o n

S O L E N O I D .. E n g i n e s h u t d o w n - 48V D C - Inc ludes 24 in. l eads S O L E N O I D .. E n g i n e s h u t d o w n - 120V D C - Inc ludes 24 in. leads S O L E N O I D .. E n g i n e s h u t d o w n - 24V D C - Inc ludes 24 in. l eads

B R A C K E T .. M o u n t i n g - A p p l i e d to cast t r ip h o u s i n g c o v e r B R A C K E T .. M o u n t i n g - A p p l i e d to fiat t r ip h o u s i n g c o v e r

1 C A M .. T r ip 1 L E V E R .. T r ip

2 2

N U T .. Hex . - 1 /4 - 28 - S o l e n o i d to b racke t W A S H E R .. L o c k - 1 / 4

A . R .

A . R . 1 1 1 1 1

A . R . l

B O L T .. Hex . h e a d - 3 / 8 - 24 x I - I / 2 B O L T .. Hex . h e a d - 3 / 8 - 24 x 7 / 8 B O L T .. Hex . h e a d - 3 / 8 - 24 x 5 / 8 B O L T .. Hex . h e a d - 5 / 1 6 - 24 x l - T r ip lever B O L T .. Hex . h e a d - I / 4 - 28 x 7 / 8 - Tr ip c am P I N .. T a p e r - No. 2 - T r ip lever P I N .. T a p e r - No. 0 - T r i p c a m W A S H E R .. F l a t - 3 / 8 R E S E T L E V E R A N D L I M I T S W I T C H - See P a r t s Lis t 32

1 B 3 3

E L E C T R O - M O T I V E D I V I S I O N G E N E R A t M O T O R S C O R P O R A T I O N

P . L . N o . B33 E L E C T R I C O P E R A T E D E N G I N E S H U T D O W N

Frequency G e n e r a t o r M o u n t i n g 12-645E1,E4,E4B,E6,E7,ES; 16-645E4,E4B,ES,E9B; 20-645E4,E4B,E9B Eng ines

Ref. No.

¢1 ¢ I

2 ¢3 ¢3

4 5 6 6 7 8 9

*10 *11 *12

13 14

-15 *16

P a r t N u m b e r

8397998 8397999 8276102 93120O6 8084884

138212 8263262 9522899 9515138 9532576 8221675

181370 8348620 8348619 802830,* 8450470 8028302 8270183 8175600

Qty. Req .

1 1 I I 1 4

A . R . A .R . A .R .

I I 6 1 2 2 1 4

A .R . A . R .

P L A T E B33-2

Desc r i p t i on

G E N E R A T O R .. F r e q u e n c y - D u a l p o w e r p ickup G E N E R A T O R .. F r e q u e n c y - Single p o w e r p ickup } See P a g e 3

C O U P L I N G .. F lex ib le d r ive - App l i cab l e to 8397998 a n d 8397999 S P I D E R .. V i ton - F o r indus t r i a l app l i ca t ions S P I D E R .. R u b b e r - F o r m a r i n e app l i ca t ions S C R E W .. Cap - I / 4 - 28 x 1 socke t head G A S K E T . . G e n e r a t o r m o u n t i n g - App l i ed to each side o f sh ims SHIM .. G e n e r a t o r m o u n t i n g - .030 SHIM .. G e n e r a t o r m o u n t i n g - .060 P L A T E .. Cove r - F o r m e r l y 8263261 - See Par ts List 32 G A S K E T .. Cover plate B O L T .. Hex. head 3 / 8 - 24 x 1-1 /4 P L U G .. P i p e - 1/2 P L U G .. P ipe - 3 / 8 - Used w i th 9532576 cover pla te on ly D O W E L .. Loca t ing - C o v e r p la te - 1 /4 x 5 / 8 A D A P T E R .. G e n e r a t o r to c a m s h a f t B O L T .. Hex. head 1/2 - 20 x 1-1/2 - A d a p t e r to c r a n k s h a f t P L U G .. P o w e r p ickup - 2 po le ma le C L A M P .. Cable

8409611

B 3 3 2


E L E C T R I C O P E R A T E D E N G I N E S H U T D O W N Frequency Generator Assembly

P . L . N o . B 3 3

L , ~-10


8397998 8397999

3 4 8411573 5 9417965 6 120392 7 8 18O016 9 120380

10 8270383 "11 8276102

"12 8270183

1 - 1

1 I 3 3 1 1 3 3 2 I

2 1

Ref. Nos. 1 and 2 PLATE B33-3

Description

G E N E R A T O R .. Frequency - Dual power pickup - Replace 8294100 G E N E R A T O R .. Frequency - Single power pickup - Replaces 8270395

C O V E R .. Generator A R M A T U R E .. Includes bearing and shaft S C R E W .. Cap - 1/4 - 20 x I / 2 socket head W A S H E R .. P la in - 1/4 S H I E L D .. Power pickup BOLT .. Hex. head 1/4 - 20 x I / 2 W A S H E R .. L o c k - 1/4 P I C K U P .. Power - 2 pole female C O U P L I N G .. Flexible drive

P L U G .. Power pickup - 2 pole male

3 B33


P.L. No. B33 E L E C T R I C O P E R A T E D E N G I N E S H U T D O W N

Junction B o x a n d Cab le A p p l i c a t i o n 8,12,16-645E6 and 8,12,16,20-645E7,E7B,E7C Eng ines

12--~ ,,- 9 7,

.2 • ,.. ,:

3

(

\

12

_ r l 7

Ref. P a r t Qty . No. N u m b e r Req .

1 8438535 I 2 180081 4 3 8035145 4

*64 8438536 1 e 4 9524304 I

5 181371 2 6 6101225 2 7 8439022 1 8 8451362 1 9 436667 4

I0 8035119 4 I I 8262427 I 12 9547032 5

*13 8189218 4 *14 8210498 2 *15 8200891 l0 *16 8250906 3

17 8038409 1 18 8038594 1 19 8038584 2 20 143981 2 21 9553076 4 22 8438064 A .R . 23 8438065 A .R . 24 8438068 A.R.

*25 3261563 I

8436684, 9524306

P L A T E B33-4 2


B O X .. J u n c t i o n B O L T .. Hex. h e a d - 5 / 1 6 - 18 x 1 - 1 / 4 N U T .. Lock - 5 / 1 6 - 18 hex. P L A T E .. M o u n t i n g - 11 in. h igh - A p p l i e d t o t r ip h o u s i n g c o v e r p l a t e P L A T E .. M o u n t i n g - 7 -5 /8 in. h i g h - A p p l i e d to t r ip h o u s i n g cove r B O L T .. Hex. h e a d - 3 / 8 - 24 x 1-3 /8 W A S H E R .. F l a t - 3 / 8 - N o t used wi th 8438536 m o u n t i n g p l a t e R E C E P T A C L E .. C o n n e c t o r - 12 p o i n t m a l e G A S K E T .. R e c e p t a c l e S C R E W .. S lo t t ed - No . 6 - 32 x 3 / 4 N U T .. Lock - No . 6 - 32 P L U G .. G o v e r n o r - 90 ° - 5 p o i n t m a l e S E A L .. Cable e n t r y - P las t i c - F o r m e r l y appl ied were 8445869 - Brass

t e r m i n a l and 8427361 - P a c k i n g ( 1 / 8 in. s q u a r e x 42 ft .) L U G .. T e r m i n a l - No . 6 L U G .. T e r m i n a l - No . 10 C O N N E C T O R .. 2 -way b u t t - I n s u l a t e d R E C E P T A C L E .. Te rmina2 t a b - F a s t o n 250 type E L B O W .. C o n d u i t - 90 ° B U S H I N G .. I n s u l a t i n g - I / 2 N .P .T . N U T .. Lock - 1 / 2 - C o n d u i t P L U G .. P i p e - I / 2 C L A M P .. Cab le - I n s u l a t e d - 7 / 1 6 I .D. C A B L E .. 16 gauge - 2 c o n d u c t o r - So ld b y the foo t C A B L E .. 16 g a u g e - 3 c o n d u c t o r - So ld b y t he foo t C A B L E .. 18 gauge - 7 c o n d u c t o r - So ld b y the foo t

G E N E R A T O R .. F r e q u e n c y - F o r m e r l y app l i ed - F o r cab le a n d c o n n e c t i o n s see f r equency g e n e r a t o r a p p l i c a t i o n o n Pages 6 and 7

B33 4


E L E C T R I C O P E R A T E D E N G I N E S H U T D O W N J u n c t i o n Box and Cable A p p l i c a t i o n

20-645E7B Engines With E G B G o v e r n o r s

14-~

P.L. No . B33

'10

16 17

5

2 3

R e £ Pa r t Qty. No . N u m b e r Req .

*¢ 1 8448072 1 ¢ I 8438535 I

2 180081 4 3 8035145 4 4 8438536 I 5 181374 2 6 8446923 1 7 8451362 1 8 436667 4 9 8035119 4

10 143981 1 *11 8200891 20

12 9547032 4

13 9553076 3 14 9085019 1 15 8250161 1 16 8270133 1 17 8175600 1 18 8038594 1 19 8038584 1 20 8038409 1

"21 8189218 5 22 9523892 A . R . 23 8438064 A . R . 24 8438065 A . R .

9527752,9531939

".\

13/ ("

12

18 19 .20

P L A T E B33-5


B O X .. J u n c t i o n B O X .. J u n c t i o n - Used when f r e q u e n c y g e n e r a t o r is app l ied B O L T .. Hex . head - 5 /16 - 18 x 1-1 /4 N U T .. L o c k - 5 /15 - 18 hex. P L A T E .. M o u n t i n g B O L T .. Hex . head - 3 /8 - 24 x 1-1 /2 R E C E P T A C L E .. C o n n e c t o r - 20 po le male G A S K E T .. Recep tac le S C R E W .. S lo t t ed - No. 6 - 32 x 3 / 4 N U T .. Lock - No. 6 - 32 P L U G .. P ipe - 1 / 2 - Qty. o f two wi th 8448072 j u n c t i o n b o x C O N N E C T O R .. 2 -way but t S E A L .. Cab le en t ry - Plast ic - F o r m e r l y appl ied were 8445869 -

Brass t e rmi n a l a n d 8427361 - P a c k i n g (1 /8 in. squa re x 42 ft.) C L A M P .. Cable - 7 /16 insula ted - F o r m e r l y 8447902 C A B L E A S M . . . J u n c t i o n box to g o v e r n o r B U S H I N G .. S t r a in r e l i e f - I / 2 P L U G .. Ma le - 2 p in C L A M P .. Cable - 5 /8 - 24 th read B U S H I N G .. I n s u l a t i n g - 1/2 N U T .. Lock - 1/2 E L B O W .. 90 ° - 1/2 M x I / 2 F L U G .. T e r m i n a l - No . 6 C A B L E .. 14 gauge - 2 c o n d u c t o r - C o p p e r bra id - 100 ft. l eng th C A B L E .. 16 gauge - 2 c o n d u c t o r - So ld by the f o o t C A B L E .. 16 gauge - 3 c o n d u c t o r - Sold by the f o o t

5 B33

E L E C T R O - M O T I V E D I V I S I O N G E N E I ~ A L M O T O R S C O R P O R A T I O N

P.L. No. B33 E L E C T R I C O P E R A T E D E N G I N E S H U T D O W N

J u n c t i o n Box and Cab le App l i ca t ion 12,16-645E6; 8,12,16-645E7; 16-645E7B Eng ines

P L A T E B33-6

Ref. Pa r t Qty . No . N u m b e r Req .

A

I 8477361 2 179817 3 103320

*04 9524304 #4 8477737

5 181371 6 6101225

7 8439022 8 8451362 9 436667 I0 8035119 II 143981

12 8445869 13 8427361 14 9547032

"15 8200891 16 8262427 17 8038409 18 8038594 19 8038584

*20 8189218 "21 8210498

22 9553076 23 8438068 24 8438064 25 8438065

26 3261563

I 4 4

I 2 2

I l 4 4 I

7 ,°R

10 1 2 1 2 4 2

4 A . R . A . R . A . R .

Desc r ip t ion

P R E V I O U S A P P L I C A T I O N C U R R E N T A P P L I C A T I O N

BOX .. J u n c t i o n B O L T .. Hex. head 5 / 1 6 - 18 x 7/8 W A S H E R .. Lock - 5 / 1 6 P L A T E .. M o u n t i n g - App l i ed to t r ip hous ing cove r P L A T E .. M o u n t i n g - A p p l i ed to t r ip h o u s i n g c o v e r p la te B O L T .. Hex . head 3 / 8 - 24 x I -3 /8 W A S H E R .. Flat - 3 /8

R E C E P T A C L E .. C o n n e c t o r - 12 p o i n t male G A S K E T .. Recep tac le S C R E W .. Slot ted - No . 6 - 32 x 3 /4 W A S H E R .. Lock - No . 6 P L U G .. P ipe - 1/2 P .T .

T U B E .. Te rmina l - Brass P A C K I N G .. Te rmina l - I / 8 in. squa re x 42 ft. S E A L .. Cable en t ry - P las t ic - Heat sh r ink seal C O N N E C T O R .. 2 -way but t - Insu la ted P L U G .. G o v e r n o r - 90 ° - 5 pole male E L B O W .. C o n d u i t - 1 /2 F x 1/2 M - 90 ° B U S H I N G .. I n s u l a t i n g - I / 2 N.P .T . N U T .. Lock - 1/2 p ipe L U G .. Te rmina l - No . 6 L U G .. Te rmina l - No . l0

C L A M P .. Cable - 7 / 1 6 - Insula ted - F o r m e r l y 8447902 C A B L E .. 18 gauge - 7 c o n d u c t o r - So ld by the foo t C A B L E .. 16 gauge - 2 c o n d u c t o r - S o l d by the f o o t C A B L E .. 16 gauge - 3 c o n d u c t o r - So ld by the f o o t

G E N E R A T O R .. T a c h o m e t e r

8453169, P6734, 8477738, 9539363


E L E C T t O - M O T I V E D I Y I $ I O N G E N E R A L M O T O t $ C O t P O R A T I O N

E L E C T R I C O P E R A T E D ENGINE SHUTDOWN P.L. N o . B33

4

.~- 13

22 ' . . . . ~ ~ " ' - - - ~ , - - 2 2 )," i / ,"

/I._..__T_ 1 7 - - - - - " - "

2 6 - . - - , - - . - -

i ,

"12

18

Previous Appl ica t ion - Column A

_ L r

2 4

tlJ Currcm Appl ica t ion - Column B

P L A T E B33-6

7 '8

.5 ,6

14

22

17

7 B33


P.L. No. B33 ELECTRIC OPERATED ENGINE SHUTDOWN

Junction Box and Cable Application 20-645EA Engine - Model 999-20

4.

9- ,~ ]. -9

11

8- / ' 9

Ref. No.

I 2 3 4 5 6 7 8 9 I0 II 12

"13 14 15

Part Number

8411588 181374

8342429 132124

8035122 8038594 8086270 8327965 8038584 9553076 8270133 8175600 8165658 8475694 8337787

Qty. Req.

I 2 I 4 4 7 4 5 7 3 2 2 3

A.R. A.R.

PLATE B33-7

Description

BOX .. Junction - Includes mounting plate BOLT .. Hex. head - 3/8 - 24 x I-I/2 RECEPTACLE .. 19 pole - Female SCREW .. Slotted - No. I0 - 32 x 3/4 NUT .. Lock - No. I0 - 32 hex. BUSHING .. Insulating - I/2 N.P.T. BUSHING .. Strain relief- 1/2 N.P.T. BUSHING .. Strain relief- 90 ° - I/2 N.P.T. NUT .. Lock- I/2 CLAMP .. Cable - Insulated - Formerly 8447902 PLUG .. Male - 2 pole CLAMP .. Cable BLANK .. Snap-in (applied to unused junction box entries) CABLE .. 16 gauge - 2 conductor - 50 ft. length CABLE .. 16 gauge - 3 conductor - Sold by the foot

8412441

B33 $

E L E C T I O - M O T I V E D I V I S I O N G E N E R A L M O T O I S C O I P O i A T I O N

E L E C T R I C O P E R A T E D E N G I N E S H U T D O W N B o o s t e r P u m p M o u n t i n g

12-645E1; 12,16,20-645E4; 8 ,12,16-645E6; 12,20-645E7 E n g i n e s

P.L. No. B33

1 0 ~ -:":-- ::-~~ " . . . . 9

-, ~ (;:~-- 2

,J // ,: ,

i

---~ ~ ~ J

/ ~'--.- •

P L A T E B33-8

Ref . P a r t Qty . No . N u m b e r Req . D e s c r i p t i o n

/I 8418945 I 2 8419045 I 3 186271 4 4 8035131 4 5 179841 2

*6 6101225 2 7 I03321 2

P U M P A S S E M B L Y .. B o o s t e r - N o longer f u r n i s h e d - See N o t e B R A C K E T .. P u m p m o u n t i n g B O L T .. Hex . h e a d - 5 / 1 6 - 18 x 3 - 3 / 4 - P u m p t o b r a c k e t N U T .. L o c k - 5 / 1 6 - 18 hex . B O L T .. Hex. h e a d - 3 /8 - 16 x 1 - 1 / 4 - Bracke t m o u n t i n g W A S H E R .. F l a t - 3 / 8 - A p p l i e d b e t w e e n b racke t a n d d r i v e h o u s i n g W A S H E R .. L o c k - 3 /8 - F o r m e r l y 103319

8 8098593 A.R. 9 116452 A.R .

10 118753 A .R . *I1 103877 A .R .

T U B I N G .. C o p p e r b r a z e d s teel - 1 / 4 0 . D . x .028 wa l l x 20 ft. N U T .. T u b e - 1 / 4 E L B O W .. 1 /4 t u b e x 1 /8 M . P . T . P L U G .. P ipe - 1 / 8

~ Booster Pump, 8418945, is no longer available. I f replacement is required, the new style Booster Pump, 9086388, can be ordered. Due to its different mounting arrangement, the components below must be ordered to accommodate the new style pump.

" 1 2 9086388 1 "13 9090198 1 "14 181336 4 • 15 179820 4 "16 8035131 4

P U M P A S M . . . Boos t e r - See P a g e s 10 and 11 P L A T E .. A d a p t e r - New style p u m p t o old style b r a c k e t B O L T .. Hex . h e a d - 5 / 1 6 - 24 x 3 / 4 - P u m p to a d a p t e r p l a t e B O L T .. Hex . h e a d - 5 / 1 6 - 18 x 1 - 1 / 4 - A d a p t e r p l a t e t o b r a c k e t N U T .. L o c k - 5 / 1 6 - 18 hex .

8418980, S R - 7 7 R

R E V I S E D JULY, 1989 9 !133


P . L . N o . B 3 3 ELECTRIC O P E R A T E D ENGINE S H U T D O W N

Servo-Booster Pump Application 645E 1,E4,E4B,E6,E7,E7B,E7C,ES,E9,E9B Engines

d ..~

I ,

t ._..__2-

J I

"7"--

y ,

I t r '

Application With


1 9086388 2 8476037 3 179818 4 8035131 5 179841 6 103319 7 6101225 8 8476017 9 8476010

10 118748 11 116436 12 103877

A B

1 1 I 1 4 4 4 4 2 2 2 2 2 2 l 1 1 2 3 5 1 I 2 1

EGB Governor PLATE B33-9

t r

I

,12

Application With PGA Governor

Description

A P P L I C A T I O N WITH EGB GOVERNOR A P P L I C A T I O N WITH PGA GOVERNOR

P U M P A S M . . . Servo-booster - Replaces 8475841 - See Page 11 B R A C K E T .. Pump mount ing BOLT .. Hex. head - 5/16 - 18 x I - Pump to bracket NUT .. L o c k - 5 / 1 6 - 18 hex. BOLT .. Hex. head - 3/8 - 16 x 1-1/4 W A S H E R .. Lock - 3/8 W A S H E R .. Flat - 3/8 HOSE A S M . . . Pump - U.S.C.G. approved - Includes fittings - 12 in. long HOSE A S M . . . Pump - U.S.C.G. approved - Includes fittings - 15-3/4 in. long C O N N E C T O R .. I / 4 tube x 1/8 P.T. C O N N E C T O R .. I / 4 tube x I /4 P.T. - Formerly 118748 PLUG .. Pipe - 1/8 P.T.

8475790, 8475791

B 3 3 10

EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION

4 15

i

1

P.L. No. B33ELECTRIC OPERATED ENGINE SHUTDOWN

Servo-Booster Pump Assembly

12 4

I

/5 7“

Ref. No. 1

Ref. PartNo. Number

;

334455

278

:1010111112121313141415151616

84758419086388

8481739

8481740

832639883263988481743

84443778481744

84817458481741

8481742

132148

8075907

9434228

120368

115548

PLATE B33-10$y.

Description

Ref. No. 2

PUMP ASM. .. Servo-booster - Replaced by 9086388PUMP ASM. .. Servo-booster

CAP ASM. .. pumpCAP ASM. .. PumpHEAD ASM. .. PumpHEAD ASM. .. Pump

VALVE .. CheckVALVE .. Check - Formerly included with head asm.CYLINDER .. PowerCYLINDER .. PowerPACKING .. O-Ring - Cap and head to cylinderPISTON .. PowerPISTON .. PowerRING.. PistonPACKING .. PistonPACKING .. PistonSPRING.. PistonSPRING.. PistonSCREW .. Stop - No. 10 -32X 1-3/4SCREW .. Stop - 1/4 -20NUT .. StopNUT .. StopBOLT.. Hex. head - 5/16 - 24x 6-3/4BOLT.. Hex. headNUT.. Hex. - 5/16-24NUT.. Hex.WASHER.. Lock - 5/16WASHER .. Lock

11 B33

EL EC TU O-MOTIVE DIVISION GENERAL MOTORS CORPORATION


Single Motor-Driven Booster Pump Application12,16-645E 1; 12, 16,20-645 E4,E4B Engines

Ref.No.

;+3●4*56

#;48

91011

*12131415161718

;;21

*22*23

24252627

‘/ ‘-”4-”’!““-y

PartNumber

82803538286931828693482869328286933

180077120214

82812018409899

122159138530

828120095566468280356

179841103319

610122583017698032715

103339118755

1164538040337

118753118539118537

80985948098593

Qty.Req.

1

i11441

:6111444244111

;2

A.R.A.R.

I-1 2’7 f“

2!Z2Z+(

PLATE B33-I 1

24J 20J

.13

19

18

Description

PUMP ASSEMBLY.. Booster - Motor drivenPUMP.. Booster - See Page 13MOTOR.. Pump - Not furnished - See NoteCOUPLING.. Motor to pumpGASKET.. Motor to pumpBOLT.. Hex. head 5/16 -18 x 3/4 - Motor to pumpWASHER .. Lock - 5/16

BOX .. Junction - With access hole on sideBOX .. Junction - With access hole on bottomSCREW.. Machine - No. 8-32 x 1/4 - Junction box mounting and coverWASHER .. Lock - No. 8COVER _ Junction boxNAMEPLATE.. Cover - “Motor Voltages. . .“BRACKET.. MountingBOLT.. Hex. head 3/8 - 16x 1-1 \4 - Mounting bracketWASHER .. Leek - 3/8WASHER .. Flat - 3/8STRAP.. Mounting - Pump to bracket - Includes T-boltsNUT.. Lock - 1/4 -28 hex.WASHER .. Plain - 1/4ELBOW.. 3/8 tube x 1/4 P.T. - Pump inlet portELBOW .. 1/4 tube x 1/4 P.T. - Pump outlet portELBOW.. 3/8 tube x 1/8 P.T. - Governor outlet portELBOW.. I/4 tube x 1/8 P.T. - Governor inlet portNUT.. Tube - 3/8 - Flared fittingNUT.. Tube - 1/4 - Flared fittingTUBING .. Steel - Copper brazed - 3/8 O.D. x .028 wall x 20 ft.TUBING .. Steel - Copper brazed - 1/4 O.D. x .028 wall x 20 ft.

+Motor 8286934 and its components are not available. If replacement is required, an entire PumpAssembly, 8280353, must be ordered.

B33 12



Booster Pump Assembly

Ref.No.

/1

234

:7

:1011

*12*13*14*15●16{17{18

19

+::22

do

PartNumber

8286931

9414289172530

8286941

82869468286944

8286940

81569678286938

83347539415584

457176

Qty.Req.

1

442111111

:1111

:2414

Ref. No. 1PLATE B33-12

Description

PUMP ASSEMBLY .. Booster

SCREW ..12 point - 1/4 -20 x 1-3/8 - Housing to statorSCREW.. 12 point - 1/4 -20x 1- Housing to statorPIN .. Dowel - Housing to stator alignmentPLUG .. Expansion - 11/16SEAL .. OilCAPNUT.. Hex. - 1/2 -20GASKET.. Copper - 1/2 I.D.SCREW.. Adjusting - 1/2 - 20x 9/16BALL .. PressureSPRING .. CoilCAP.. Hex. - 9/16 -18GASKET .. Copper - 5/8 I.D.BALL.. PressureSPRING .. Coil - 1/2 in. free lengthSEAL.. O-Ring - 1/4 I.D. x 3/8 O.D.SHAFT.. DriveGEAR.. Idler and drivePIN .. DriveRING .. Snap - GearSHAIT.. IdlerBEARING.. Needle

+Pump 8286931 incurreda &sign change in September 1967. The imernalrotatingparts ofW old style pump are not available; a current &sign pump -8286931- will have to beordered If the previous design rotating parts need replacement.

13 B33

EL EC TR O-MOTIVE DIVISION GE NE CAL MOTORS CORPORATION

Ref.No.

;

3

4567

;10

●1I1213141516

●I71819

20

PartNumber

95732078028714

8029137

8082557808255880850628085063

816706080887638088764802832961012298116738816633180291658032717802831280825868082587

8069445

2

1

;2

1146

2:A.R.

:2211

1

Pam List No. B34LUBE OIL SYSTEM

Lube Oil Manifold AssemblyAll 645 Engines

PLATE B34-I

Description

MANIFOLD ASSEMBLY.. Lube oil - Formerly 8160287STUD.. Relief valve- 1/2- 13 x 1/2-20 x4-1/4 in. long

8123070.. .0020.S. 8126920...015 0.S. 8126922.. .0190.S.8123071.. .0040.S. 8126921.. .0170.S.

STUD .. Oil line-3/8 - 16x3/8-24x 1-3/4 in. long8115306.. .0020.S. 8115308...015 0.S. 8115310.. .0190.S.8115307.. .0040.S. 8115309...017 0.S.

TUBE.. Piston cooling oil -1.740 O.D. x 6-3/4 in. longTUBE.. Main bearing oil -2.865 O.D. x 3-1/2 in. long

DOWEL.. Special - Manifold locatingRING .. Snap - Dowel

GASKET.. Manifold to crankcaseBOLT.. Hex. head - 1/2 - 20x 2-1 /4 drilled headBOLT.. Hex. head - 1/2 - 20x 3-1 /4 drilled headBOLT.. Hex. head - 1/2 - 20x 1-1/4 drilled headWASHER .. Flat - 1/2WIRE .. Lock - 3/64 dia. x 500 ft.LINE .. Oil - Manifold to governor drive gear stubshaftGASKET.. Oil lineNUT.. Lock - 3/8 -24 hex.BOLT.. Hex. head - 3/8 - 24x 1 drilled - Oil line to stubshaftSEAL.. O-RingSEAL .. O-Ring

GASKET.. Relief valve - See Page 18 for relief valve asm.

REVISED JULY, 1989 B34

EL EC TCO. MOTIVE DIVISION GE NE @AL MO TOCS CORPORATION

P.L. No. B34LUBE OIL SYSTEM

Soak Back Filter Assembly - Whh Threaded Connection12-645E5 and 16,20-645 E4,E5 Engines

L-A

Ref. PartNo. Number

1 8350459*1 8343379

2*2 8346496

3 1038794 83431595 84087356 83431617 179847

446363; 104925

10 834316211 8411918

●I1 834316012 834367713 8340000

Section A-ARef. No. 1

PLATE B34-2

Qty.Req. Description

1 - FILTER ASSEMBLY.. Soak back - Replaces 83433791 FILTER ASSEMBLY.. Soak back - Replaced by 8350459

i - COVER.. FilterCOVER.. Filter

i : PLUG .. Pipe - 3/8 M.P.T. - Square head1 1 SHELL ASSEMBLY.. Filter1 1 SPRING.. Compression

SEAL .. O-Ring - Cover to shell; ; BOLT.. Cover to shell - 3/8 - 16x 2 hex. head2 2 WASHER .. Plain - 3/8I 1 BALL.. 11/ 16 dia. - By-pass valve1 1 PLUG .. By-pass valve1 - GASKET.. Plug to cover

GAS KET.. Plug to coveri ; SPRING.. By-pass valve1 1 ELEMENT.. Filter - Pleated paper -7-1 /2 in. long

B34 2

ELECTROMOTIVE DIVISION GENERAL MO TOt S CORPORATION

Ref.No.

PartNumber

1

f;

234

i7

:1010111111121212121314

84086298397431952866195286628343159

840873583431619086742

I79847446363103877104925104922104924

8343677

8494098

4000752283431628411918

15 8340000


Soak Back Filter Assembly - With Flanged ConnectionsAll 645 Turbocharged Engines

,/

3 /

I

1

i1122111

i

i

i2

1

tit‘re—

i-

i11

;211

i.

i

i

i2

1

i

i11

:211

i

i

i22

1


~

;’>’%,....-..‘ >’,’.l+.”.”.”..:.,.. . ,.-

..-.’ ‘

4 15

Description

FILTER ASM. .. Soak back - Replaced by 9528661- (8-@5E5,E7,E7B engines)FILTER ASM. .. Soak back - Replaced by 9528662FILTER ASM. .. Soak back - Replaces 8408629- (8-645E5,E7,E7B engines)FILTER ASM. .. Soak back - Applied to all 645 turbo engines after May, 1980

SHELL .. FkrSHELL.. Filter

SPRING .. Element seatingSEAL.. O-Ring - Shell to coverCOVER.. FilterBOLT.. Hex. head - 3/8 - 16x 2WASHER.. Plain - 3/8PLUG.. Pipe- 1/8BALL.. 11/ 16 dia. - By-pass valveBALL.. 1/2 dia. - By-pass valveBALL.. 5/8 dia. - By-pass valveSPRING.. ValveSPRING.. ValveSPRING.. ValveSPRING.. ValveSPRING.. ValveSPRING.. ValveSPRING.. ValvePLUG.. Hex. head - By-pass valveGASKET.. Valve plug

ELEMENT.. Filter - Pleated paper -7-1 /2 in. long

+Soak buck filter 9528661 is wed only as replacement for 8408629 on 8-64513, E7,E7B engrnes manufactured before‘May, 1980. -

REVISED JULY, 1989 3

EL EC TRO-M071VE DIVISION GE NEBAL MOTORS CO RPO EAT ION


Soak Back Lube Oil Svstem - With Flamzed Connections8,12, 16,20-64~E5,E7,E7B,E7C I&ines

PLATE B344

Ref. PartNo. N-umber

+1;12345555

*677

;1011121314

15161718

*19202122222323242526

272829303132

3334353536

*37

952866195286628390072

179839610122584085358414252841442684137478133421840853383663468342993

179880610122983663458413761

1798416101225

274228941061794104068366652813342183663468342993

179880179837

61012296101225

17984161012258366345

836674383665338366436836657782803529413378

836642483663318310841803271761012258366379

QuantityRecmired

i144

1

1144

1

As Re uired1

2144

1-As Rt121

I

442

i11

;144

2211Uil..

Description

8-645 E5,E7,E7B,E7C engines12-645 E5,E7,E7B,E7C engines16-645 E5,E7,E7B,E7C engines20-645E5,E7,E7B, E7C engines

FILTER ASSEMBLY.. Soak back - Replaces 8408629FILTER ASSEMBLY .. Soak back - Replaces 8397431 } See Page 3

GASKET.. Filter mounting to oil panBOLT.. Falter mounting - 3/8 - 16x 1 hex. headWASHER .. Plain - 3/8TUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLY

1

Soak back falter to union

TUBE ASSEMBLYTUBING .. Steel -1 in. O.D. x .083 wall thickness x 20 ft.FLANGE.. TubeFLANGE .. Tube

CLAMP.. Soak back falter to union tube mountingBOLT.. Clamp mounting - 1/2 - 13x 7/8 hex. headWASHER.. Plain - 1/2GASKET.. Tube and flange to falterFLANGE .. Soak back falterBOLT.. Tube flange to falter - 3/8 - 16x 1-1/4 hex. headWASHER .. Plain - 3/8

FERRULE ..1 in. tubeNUT.. 1 in. tubeUNION ..1 in. tubeTUBE ASSEMBLY .. Union to turbocharger falter

TUBING .. Steel -1 in. O.D. x .083 wall thickness x 20 ft.FLANGE .. Tube

CLAMP.. Turbocharger falter to union tube mountingBOLT.. Clamp mounting - 1/2 - 13x 7/8 hex. headBOLT.. Clamp mounting - 3/8 - 16x 3/4 hex. headWASHER .. Plain - 1/2WASHER .. Plain - 3/8BOLT.. Tube to turbocharger filter - 3/8 - 16x 1-1/4 hex. headWASHER .. Plain - 3/8GASKET.. Tube flange to turbocharger falter mounting

FILTER ASSEMBLY.. Oil - Turbocharger - See Page 13VALVE., Check - Soak back falterSEAL.. Soak back falter check valveVALVE.. Check - Turbocharger falterSEAL.. Turbocharger falter check valveRING.. Retainer

GASKET.. Turbocharger falter mountingGASKET.. Manifold to camshaft drive housingSTUD.. 3/8 -16 -24x 2-3/8 in. longNUT.. Lock -3/8 -24hex.WASHER .. Lock - 3/8STUD.. 3/8 -16 -24x 2-7/8 in. long

f Soak backjiher 9528661 is used only asa rep facementfor8408629, on 8-645E5,E7,E7Bengines manufacturedbefore May, 1980. Soak backfiher 9528662 has been ap.olied to al1645 taarbocharged.engines since May, 1980.

B34 4

EL EC Tt O-MOTIVE DIVISION GE NE CAL MOTORS CORPORATION


r ... . ‘A

34

33

26

Column A

1- --”: 1A1

,. ,

. . Ih R34:’:”i 24

* ~

[25

4A 20

-. .—. . 2733

SECTION A-A

—--—. -ii 1’

22J ~=l==gp==-=–~~y ~

23 Io“ 14 \2

Cohmns B,C and DPLATE B34AI

5

EL EC TR O-MOTIVE DIVISION GENERAL MOTORS C0RP0RA710N


Soak Back Lube Oil System - With Flanged Connections8,12,1 6,20-645 E4,E4B; 12, 16,20-645E9,E9B; I6,2O-645E1OB Engines

PLATE B34-5

Ref.NO.

;34

;*6

7

;10

11121314

15

16

1718

19

E2223

PartNumber

9528662179839

610122581334218366346839861 I83663468390072

17984161012258366345

9410406274228

94106178342993

179880

6101229

1798376101225

83665338366436836657782803529413378

Qty.Req.

144

A.R.11

;442

;2

-

I1

1

;I1

Description

FILTER ASSEMBLY .. Soak back - Replaces 8397431- See Page 3BOLT.. 3/8 - 16x 1 hex. headWASHER .. Plain - 3/8TUBING .. Steel -1 in. O.D. x .083 in. wall thickness -20 ft. lengthFLANGE ..1 in. tubeELBOW .. Flange - 8,12,16,20-645 E4,E4B and 16,20-645E 10B enginesFLANGE ..1 in. tube - 12,16,20-645 E9,E9B enginesGASKET .. Filter to flangeBOLT.. 3/8 -16 x 1-1/4 hex. headWASHER .. Plain - 3/8GASKET .. Tube to filter

UNION .. 1 in. tubeFERRULE ..1 in. tubeNUT ..1 in. tubeCLAMP .. Tube

Quantity 2 required with 8 cylinder engineQuantity 3 required with 12 and 16 cylinder enginesQuantity 4 required with 20 cylinder engine

BOLT.. 1/2- 13 x 7/8 hex. headQuantity 1 required with 8 cylinder engineQuantity 2 required with 12 and 16 cylinder enginesQuantity 3 required with 20 cylinder engine

WASHER .. Plain - 1/2Quantity 1 required with 8 cylinder engineQuantity 2 required with 12 and 16 cylinder enginesQuantity 3 required with 20 cylinder engine

BOLT.. 3/8 - 16x 3/4 hex. headWASHER .. Plain - 3/8

VALVE .. Check - Soack back falterSEAL.. Check valve - Soak back ftiterVALVE .. Check - Turbocharger falterSEAL.. Check valve - Turbocharger falterRING .. Retainer

FILTER ASSEMBLY.. Oil - Turbocharger

24 8366743 1 FILTER ASSEMBLY .. Oil - Turbocharger - See Page 1325 8366124 1 GASKET.. Filter mounting26 8366331 GASKET .. Manifold to camshaft drive housing27 8032717 : NUT.. Lock- 3/8 -24 hex.28 6101225 4 WASHER .. Plain - 3/829 8310841 STUD.. 3/8- 16-24 x 2-3/8 in. long30 8366379 : STUD .. 3/8 -16 -24x 2-7/8 in. long

NOTE: For those units with provisions for an immersion heater. See Page 8.

B34 6

EL EC TR O-MOTIVE DIVISI’ON GENERAL MO TOt S CORPORATION


“XT 227

,.-%——.8, ‘- .!9

[4

,,4

.—

/,

1,—.— ,,

l!’

141~, ; ,

23

20

19

(

SECTION A-A

T4

WwYr”’

‘-~”’ “-w‘, ;,

-L.. -. —..

PLATE B34-5

7 B34

EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO RPO tATION


Soak Back Lube Oil SystemFor Units With Immersion Heaters

8,12, 16,20-645 E4,E4B; 12, 16,20-645 E9,E9B; I6,2O-645E1OB Engines

PLATE B34-6

Ref.No.

;3456789

10

1112131415161718

;:

21

22

2324

2526

:

PartNumber

8366743836642483663318032717610122583665338366436836657782803529413378

813342183663468366345

17984161012259410406

274228941061794104588342993

179880

6101229

1798376101225

83991638390072

1798396101225

Qty.Req.

:1441I111

A.R.

;221441.

-

11

1

:4

Description

FILTER ASSEMBLY.. Oil - Turbocharger - See Page 13GASKET.. Falter mountingGAS KET.. Manifold to camshaft drive housingNUT.. Lock - 3/8 -24 hex.WASHER .. Plain - 3/8VALVE .. Check - Soak backSEAL.. Check valveVALVE .. Check - Turbocharger falterSEAL .. Check valveRING.. Retainer

TUBING .. Steel -1 in. O.D. x .083 in. wall thickness -20 ft. lengthFLANGE ..1 in. tubeGASKET.. Tube assembly to falterBOLT.. Flange to falter - 3/8 - 16x 1-1/4 hex. headWASHER .. Plain - 3/8UNION .. 1 in. tubeFERRULE ..1 in. tube - Formerly 27428NUT .. Tube -1 in.ELBOW .. Compression -1 in. tubeCLAMP .. Tube

Quantity 3 required with 8 cylinder engineQuantity 6 required with 12 and 16 cylinder enginesQuantity 8 required with 20 cylinder engine

BOLT.. 1/2- 13 x7/8 hex. headQuantity 2 required with 8 cylinder engineQuantity 5 required with 12 and 16 cylinder enginesQuantity 7 required with 20 cylinder engine

WASHER .. Plain - 1/2Quantity 2 rquired with 8 cylinder engineQuantity 5 required with 12 and 16 cylinder enginesQuantity 7 required with 20 cylinder engine

BOLT... 3/8 - 16x 3/4 hex. headWASHER .. Plain - 3/8

FLANGE .. Blind -4 x 3-5/8 in. -4 holesGASKET.. Blind flangeBOLT.. Flange mounting - 3/8 - 16x 1 hex. headWASHER .. Plain - 3/8

8471287,8447104,8480484, 8452148, 8480481,8480482,8480483

B34 8 REVISEDJULY, 1989

EL EC TR O-MOTIVE DIVISION GE NE CAL

LUBE OIL SYSTEM

‘ %n

MOTORS CORPORATION

P.L. No. B34

9 7

I 3J

2122

20

1?18

1718

u----..—---- -.~--

PLATE B34-6

B34



Soak Back Lube Oil System - With Threaded Connections12,16,20-645E5 and 16,20-645E4 Engines


Ref. PartNo. Number

{1234444

2677

;9

:;121314

*I4

15*15

1617

:;202122232425262728282828

;;2829292930

:;

8350459179838103321

8368287834517683759228342999806097380441688052082

190716812566780609738366704

14403480493528060974

192651806097480449368113319

8366652813342183663468366345

17984161012258342993

1798376101225

179880610122994104069410617

2742288368286836672983759218366728836673083675968366651942242394221789410458836674383664248366331

QuantityR( uired Descrimion—

G

-1

11

;81I77144

i

i1

;

12-645E5 engine16-645E5 engine20-645E5 engine16-645E4 engine - Except model MP3620-645E4 engine - Except models MP45 & 999-2016-645E4 engine - Model MP3620-645E4 engine - Models MP45 & 999-20

FILTER ASSEMBLY.. Soak back - Replaces 8343379- See Page 2BOLT.. Falter mounting - 3/8 - 16x 7/8 hex. headWASHER .. Lock - 3/8PIPE ASSEMBLY }PIPE ASSEMBLYPIPE ASSEMBLY 1 Filter to sump

PIPE ASSEMBLY )NIPPLE .. Short pipe - 1/2 M.P.T.ELBOW .. Union - 1/2 F.P.T. x 1/2 F.P.T. x 90°ELBOW .. Union - 1/2 F.P.T. x 1/2 M.P.T. x 90°NIPPLE .. Pipe - 1/2 M.P.T. x 6 in. longNIPPLE .. Pipe - 1/2 M.P.T. x 5 in. longNIPPLE .. Pipe - 1/2 M.P.T. x 1-1/2 in. longVALVE .. Check -50 P.S.I. - 1/2 M.P.T. inlet x 1/2 F.P.T. outletBUSHING .. Pipe reducing - 3/4 M.P.T. x 1/2 F.P.T.TEE.. Union pipe - 3/4 F.P.T.NIPPLE .. Short pipe - 3/4 M.P.T.ELBOW .. Pipe reducing - 3/4 F.P.T. x 1/2 F.P.T.NIPPLE .. Pipe - 3/4 M.P.T. x 2 in. longTEE .. Union - 3/4 F.P.T. x 3/4 M.P.T. x 3)4 M.P.T.NIPPLE .. Pipe - 3/4 M.P.T. x 3 in. iong

TUBE ASSEMBLY.. Union to turbocharger falterTUBING .. Steel -1 in. O.D. x .083 in. wall thickness x 20 ft.FLANGE .. Tube

GASKET.. Tube to filterBOLT.. Flange to falter - 3/8 - 16x 1-1/4 hex. headWASHER .. Plain - 3/8CLAMP.. Tube mountingBOLT.. Clamp mounting - 3/8 - 16x 3/4 hex. headWASHER .. Plain - 3/8 - Formerly 103321BOLT., Clamp mounting - 1/2 - 13x 7/8 hex. headWASHER .. Plain - l/2 - Formerly 103323UNION.. Tube -1 in.NUT.. Tube -1 in.FERRULE .. 1 in. tubeTUBETUBETUBE

/

Union to soak back falterTUBETUBETUBETUBE \ Soak back line from union

ELBOW.. 3/4 M.P.T. x 1 in. tubeCONNECTOR .. I in. tube X 3/4 M.P.T.ELBOW .. Compression -1 in. tubeFILTER ASSEMBLY.. Oil - Turbocharger - See Page 13GASKET.. Falter mountingGASLET.. Manifold to camshaft drive housing

f Refer to Parts List 745, Cat. 321 for soak backjllter applicable to mo&k A4P36 and MP45.

B34 10


Ref. PartNo. Number

333435363738

241

803271761012258366577828035294133788366533836643683108418366379

—

A

441111

;2

—

B

44

:11

;2

QuantityReauired

T--i:-D------

4444

;;1111

;;22

—

k

441111

;2


.

Description

12-645 engine16-645E5 engine20-645E5 engine16-645E4 engine - Except model MP3620-645E4 engine - Except models MP45 & 999-2016-645E4 engine - Model MP3620-645E4 engine - Models MP45 & 999-20

NUT.. Lock- 3/8 -24 hex.WASHER .. Plain - 3/8VALVE .. Check - Turbocharger filterSEAL .. Check valveRING .. RetainerVALVE .. Check - Soak back filterSEAL .. Check valveSTUD .. 3/8 -16 -24x 2-3/8 in. longSTUD .. 3/8 -16-24 x 2-7/8 in. long


L--—-- J7-------- ~----—--— _-_-_*

16-645E5 Engines

PLATE B34-7

11 B34

EL EC TRO-MOTi VE DIVISION GENERAL MO TOCS CORPORATION


SECTION A-A

/’+33

314%\ r“l-

#\; l /

23

I

Models MP36 and MP45


PLATE B34-S

12

EL EC TR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION

P.L. NO. B34LUBE OIL SYSTEM

Turbocharger Lube Oil FilterAll 645 Turbocharged Engines

Ref.No.

8

PartNumber

836674383486178366231828895583273478350942

103342

8322064

L

,/

(t 6

w

@Y.Req.

I1I1

;2

1


Description

FILTER ASSEMBLY .. Lube oil - TurbochargerPLUG .. Pipe - 1/8 M.P.T. - Formerly 103877COVER.. FalterSEAL.. O-RingSHELL.. FilterBOLT.. Hex. head - 7/16 - 14x 2-1/4WASHER .. Plain -7/16

ELEMENT.. Filter

13

EL EC T 80-MOTIVE DIVISION GENERAL MO TOCS CORPORATION


Piston Cooling, Camshaft Stubshaft, Rocker ArmLubricating Oil Lines and Turbocharger Filter

All 645 E4,E4B,E5,E7,E7 B, E7C,E9,E9B,EIOB Engines

Ref. Pa-tNo. Number

9549578: 80259883 1813394 1798195 1033206 81176057 8081594

8167141: 1038789A 8116738

10 82880938288139

i! 808159413 828809414 836632915 10387816 116453

*I7 8310841* 17A 8366379

18 1813848366331

;: 836633021 828825722 18137623 803271724 828878425 6101225

*26 8159199*27 8159200●28 802831429 8039842

8029167;: 18131132 17979533 103319

QuantityReq) ~red—

PLATE B34-10

Description

8-645 E4,E4B,E5,E7,E7 B,E7C engines12-645 E4,E4B,E5,E7,E7 B,E7C,E9,E9B engines16-645 E4,E4B,E5,E7,E7 B,E7C,E9,E9B,EIOB, engines20-645E4,E4B,E5, E7,E7B,E7C,E9,E9B,EIOB engines

TUBE .. Oil - Piston cooling - Replaces 8453422 and 8405427GASKET.. Tube to manifoldBOLT.. Flange to manifold -5/16 -24x 1 hex. hd. - Formerly 181338BOLT.. Tube to liner -5/16 -18 x 1-1/8 hex. headWASHER .. Lock -5/16OIL LINE .. Stubshaft - Left bankGASKET.. Oil line mountingBOLT.. Oil line mounting - 3/8 - 24x 1-5/8 hex. headPLUG .. Pipe - 1/4 M.P.T. - Square headWIRE .. Lock - 3/64 dia. - Available 500 ft. lengthMANIFOLD.. Oil line - End - Right bankGASKET.. Manifold mountingGASKET.. Manifold mounting - Replaces 8288231MANIFOLD .. Oil line - Center - Right bankMANIFOLD ASM. .. Adapter - From center manifold to filter

PLUG.. Pipe - 1/4 M.P.T.ELBOW ..90° - 1/4 tube X 1/4 M.P.T.STUD.. 3/8 - 16-24x 2-3/8 in. longSTUD .. 3/8 -16 -24x 2-7/8 in. long

BOLT.. Manifold to manifold - 3/8 -24x 2-3/4 hex. headGASKET.. Manifold to camshaft drive housingGASKET.. Manifold - Used between seetionsBOLT.. Manifold mounting - 3/8 - 24x 3-1 /2 drilled hex. headBOLT.. Manifold to manifold - 3/8 -24x 1-5/8 hex. headNUT.. Lock - 3/8 -24 hex.BOLT.. 3/8 - 24x 1-1/8 drilled hex. headWASHER ,. Plain - 3/8FLANGE.. Manifold - P~ton coolingGASKET.. Flange mountingBOLT.. Flange mounting - 3/8 - 24x 7/8 drilled hex. headLINE.. Oil rocker armGASKET.. Oil line to camshaft blockBOLT.. Od line to rocker arm shaft - 1/4 -28 x 5/8 hex. headBOLT.. Oil line to camshaft bearing - 1/4 -20x 3/4 hex. headWASHER .. Lock - 1/4

FILTER ASSEMBLY.. Oil ~ Turbocharger

34 8366743 I 1 [ 1 I 1 I 1 I FILTER ASSEMBLY.. Oil - Turbocharger - See Page 13

B34 14



Section A-A

y--_4eJy : .. —--

-----1 -n-- ‘--4

L.. *__ g---- 3—3’L----—=%.--—r--- ---—--View B-B

PLATE B34-10

B34

EL EC TR O-MOTIVE DIVISION GENERAL MO TO~S CORPORATION


Piston Cooling, Camshaft Stubshaft and Rocker ArmLubricating Oil Lines

Al 645E1 ,E2,E6,E8 Engines

Ref. PartNo. Number

9549578; 80259883 1813394 1798195 103320

6 8081503

6 81176057 8081594

8167141: 103878

10 8116738

11 803984212 802916713 18131114 179795is io3319

QuantityReauired

—

B

12

;:2448

2

i122

As Required

8 12 1616 24 3216 24 3216 24 3232 48 64

Rocker ArmOil Lme

---—- .“

PLATE B34-I 1

Description

8-645E1 ,E2,E6,E8 engines12-645E1 ,E2,E6,E8 engines16-645E1,E2,E6,E8 engines

TUBE.. Oil - Piston cooling - Replaces 8453422 and 8405427GASKET., Tube to manifoldBOLT.. Flange to manifold -5/16 -24x 1 hex. hd. - FormerlyBOLT.. Tube to liner - 5/16 - 18x 1-1/8 hex. headWASHER .. Lock -5/16

LINE .. Oil - Camshaft stubshaft -8 cylinder - Right bank,12,16 cylinder - Right and left bank

LINE .. Oil - Camshaft stubshaft - Left bankGASKET.. Oil line mountingBOLT.. Oil line mtg. - 3/8 -24x 1-5/8 hex. hd. drilledPLUG.. Pipe - 1/4 M.P.T. - Square headWIRE .. Lock -3/64 dia. - Avail. 500 ft. length

LINE.. Oil - Rocker armGASKET.. Oil line to camshaft blockBOLT.. Oil line to racker arm shaft - 1/4 -28x 5/8 hex. headBOLT.. Oil line to camshaft brg. block - 1/4 -.20x 3/4 hex. headWASHER .. Lock - 1/4

81338

B34 16

ELECTROMOTIVE DIVISION GENERAL MOTORS COk PO CATION

Ref.No.

1

;23344

:7

*8●8

91010A

;;1314151617

PartNumber

8224549822455182245528224550836972083697248369723836971982245488085799

118748103878

80291698029153

18142761012298029159803271781591998159200802831481167389085710


Rear End Lines Mounting and PipingAU 645E1 ,E2,E6,E8 Engines

9\ 2\ ‘2\ %=7 /-6 /’-5 /-’

QuantityRt [tired

——

A

1

44

:2

:A.R.A.R.

B

i1

i1

1

i1

i8848224

—

i

1

i1.

i1111

4884

;24

“$-\v_;:q/--—../”

PLATE B34-12

Description

8-645 E1,E2,E6,E8 engines12-645E1,E2,E6,E$ engines16-645 E1,E2,E6,E8 engines

LINE .. Oil - Blower supply - Right bankLINE .. Oil - Blower supply - Right bankLINE .. Oil - Blower supply - Left bankLINE .. Oil - Blower supply - Left bankLINE .. Oil - Blower drain - Right bankLINE .. Oil - Blower drain - Right bankLINE .. Oil - Blower drain - Left bankLINE .. Oil - Blower drain - Left bankTUBE ASSEMBLY.. Low oil pressure - Right bankCLAMP.. Oil pressure lineCONNECTOR .. 1/4 tube X 1/8 M.P.T.PLUG .. Pipe - 1/4 M.P.T.FLANGE.. BlindGASKET.. Blower supply line flangeBOLT.. 1/2 - 20x 1 hex. headWASHER .. Plain - 1/2GASKET.. Blower drain line flangeNUT .. Lock - 3/8 -24 hex.FLANGE.. Lube oil manifold - Camshaft drive endGASKET .. Flange to ~dCCW

BOLT.. Flange mounting - 3/8 - 24x 7/8 hex. headWIRE .. Lock - 3/64 dia. - Avad. 500 ft. lengthsTAPE.. Glass insulation -100 ft. - Replaees 8122246 (Asbestos)

17 B34

ELECTROMOTIVE DIVISION GE NEEAL

P.L. No. B34LUBE OIL SYSTEMManifold Relief Valve

All 645 Engines

)41 \

MO TOt S CORPORATION

Ref.No.

PartNumber

*12

;4455678

;

*lo*1 I

807720182922058335222833522480287858291928802851282920908077202

273200833522683352238335225

80694458032719

Qty.Req.

I

1-1

i-1

i-

i:

i:11

1i-- 1

1144


Description

VALVE ASSEMBLY.. Relief - Roots blown enginesVALVE ASSEMBLY .. Relief - Turbocharged engines

GUIDE.. ValveGUIDE.. ValveSPRING .. ValveSPRING. . ValveVALVE .. ReliefVALVE .. ReliefBODY.. ValveNUT.. Hex. -1-12PLATE.. SafetyHOLDER .. ValveHOLDER.. Valve

GASKET.. Relief valve mountingNUT.. Lock - 1/2 -20 hex. } See Page 1

B34 18



Lube Oil By-Pass Pressure Relief Valve AssemblyAU 645 Marine Engines

2

5

7

9

8

2

,,

Ref. PartNo. Number

1

;233445566778899

101111121313141516

332802595430993387590

8322753

3387592

8322754

8322755

8322756

3387605

83227578322758

83227248322759

3328025

p.

9543099PLATE B34-14

Descrhtion

VALVE A. SM... Relief-40 PSI -2 in. flange - Replaced by 9543099VALVE ASM. .. Relief -40 PSI -2 in. flange - Replaces 3328025 and 3325217

HOOD .. ValveHOOD .. ValveCAP.. ValveCAP.. ValveNUT .. Lock - Pressure screwNUT .. Lock - Pressure screwSCREW .. PressureSCREW.. PressurePLATE .. Spring retainer - UpperPLATE .. Spring retainer - UpperSPRING .. ValveSPRING .. ValvePLATE .. Spring retainer - LowerPLATE .. Spring retainer - LowerSPINDLE.. ValveSPINDLE.. ValveNUT.. Lock - Spindle retainerRETAINER .. SpindleRETAINER .. SpindleBALL .. ValveDISC .. ValveDISC .. ValveSCREW.. Drive - Cap mountingSEAL.. Hood to capSEAL.. Cap to body

19 B34



“Y” Type Lube Oil Strainer and By-Pass Valve ArrangementLeft Hand Rotation Engines

8-645 E2,E5,E6; 12-6-45E2,E5,E6,E7,E7B; 16-645 E2,E5,E6,E7B; 20-645 E4B,E5,E7,E7B Engines

9A

-.

L3937

r19

20 J

Ref. Part QuantityNo. Number Re luired

1 83391063328980

: 33247532 33147953 84095433 84095444 84095504 84095525 84095465 3324741

: :;::!:6 33247536 33147947 8408548

: %2?9 8409541

10 106643

—

4

1

i

i

i

i

i

i

i11

—

B

1

i

I

i

-1

i

i

i11

Left Hand Engine Rotation

PLATE B34-15

Description

8-645 E2,E6 engines - L.H. rotation8-645E5 and 12-645 E2,E6 engines - L.H. rotation12-645 E5,E7,E7B and 16-645 E2,E6 engines - L.H. rotation16-645 E5,E7B engines - L.H. rotation20-645 E4B,E5,E7,E7B engines - L.H. rotation

STRAINER .. Lube oil - “Y” type -3 inchSTRAINER .. Lube Oil- “Y” type -4 inchGASKET.. Strainer and elbowGASKET.. Strainer and elbowELBOW .. Flanged -90°ELBOW .. Flanged - 9WPIPE ASM. .. Str+ner to pump - Includes bottom flange onlyPIPE ASM. .. Strainer to pump - Includes bottom flange onlyFLANGE .. PipeFLANGE .. Pipe

}Welded to Ref. 4

FLANGE.. PipeGASKET.. Flange to elbowGASKET.. Flange to elbowGASKET.. Flange to elbowBRACKET .. P@e SUppOrt

BRACKET.. Pipe supportPLANGE .. Pipe - 1-1/2 M.P.T.GASKET.. Pipe flangePLUG .. Pipe - 1-1/2 M.P.T.

B34 20

EL EC T CO-MOTIVE DIVISION GENERAL MOTORS CORPORATION

Ref. PartNo. Number

11

::11111212121212131313131415151616171818

;;2122232424

;:252526

;;272828

;;30303132

::343535

::3636363738

2414243

332472133247473324709332851283677578029482802915180294708029150836053080294708029150802946782519508326564

271589271590271589271588271590271562271589

80327216101223

190256179885181436

33247013324702332472933247433327517332869332033553316782333045433246973389504331329533247283255251

181435271588181433

8032719803272161012296101223332420033238673323311332849980294678029150825195184095453323820

181435954309933167823315934

271588

41

1

i

14

2

24

222841

i

2

1

1

-1

8

8!0

!4

I

‘1

‘1

;

;18

—

B

‘1

‘1

‘1

-14

-2

i

42

:641

1

i

i

‘1

-1

i

i20

ii

‘1

‘1

‘1

:

:

:

—

‘1

-1-

‘1-1

i

:

i!4!4884

‘1

‘1

i

‘1

‘1

‘1

-88

12

2:8

‘1

‘1

‘1

:

;

:

—

D

‘1

‘1

-11

-i?

i4

i!4!4

i4

‘1

‘1

i

‘1

‘1

‘1

-88

12

2:8

1

‘11

:

:

:

E

‘1

‘1

1

-8-44

i!4!4

:44

‘1

‘1

i

i

-1

‘1

-88

128

248

‘1

11

:

:18


Description

ELBOW .. DistributingELBOW .. DistributingELBOW .. DistributingELBOW .. DistributingELBOW .. DistributingGASKET .. Elbow to pump - Front portGASKET.. Elbow to pump - Front portGASKET .. Elbow to pump - Front portGASKET .. Elbow to pump - Front portGASKET .. Elbow to pump - Front and rear portGASKET.. Elbow to pump - Rear portGASKET .. Elbow to pump - Rear portGASKET .. Elbow to pump - Rear portGASKET.. Elbow to pump - Rear portADAPTER .. Gauge - BrassBOLT.. Hex. head - 5/8 - 18x 2-1 /2 - Strainer mountingBOLT.. Hex. head - 5/8 -18 x 2-3/4 - Strainer mountingBOLT.. Hex. head - 5/8 - 18x 2-1/2 - Elbow to pipeBOLT.. Hex. head - 5/8 -18 x 2-1/4 - Elbow to pipeBOLT.. Hex. head - 5/8 -18 x 2-3/4 - Bracket and elbow to pipeBOLT.. Hex. head - 5/8 -11 x 2- Pipe flange to elbowBOLT.. Hex. head - 5/8 -18 x 2-1/2 - Pipe flange to elbowNUT .. Lock- 5/8 -18 hex.WASHER .. Flat - 5/8BOLT.. Hex. head - 1/2 -13 x 4-1/2 - Elbows to pumpsBOLT.. Hex. head - 1/2 -13 x 1-1/2 - Elbows to pumpsBOLT .. Hex. head - 1/2 -20x 2-1/4 - Elbow to by-pass pipeGASKET .. Elbow to by-pass pipeGASKET .. Elbow to by-pass pipePIPE ASM. .. By-paSS

PIPE ASM. .. Bypass

PIPE ASM. .. By-pass

PIPE ASM. .. By-paSS

GASKET.. By-pass valve mounting (l-1 /2 in.)GASKET.. By-pass valve mounting (2 in.)VALVE .. By-pi3sS - 1-1/2 in.VALVE .. BypasS -2 in.GASKET.. By-pass valve (1 in.)GASKET.. By-pass valve (1-1 /4 in.)VALVE .. By-pass -1 in.VALVE .. By-pi3SS - l-]/4 in.BOLT.. Hex. head - 1/2 - 20x 2- Valve mounting (1-1/2 in.)BOLT.. Hex. head - 5/8 - 18x 2-1 /4 - Valve mounting (2 in.)BOLT.. Hex. head - 1/2 - 20x 1-3/4 - Valve mounting (1 and 1-1/4 in.)NUT.. Lock- 1/2-20 hex.NUT.. Lock - 5/8 -18 hex.WASHER.. Flat - 1/2WASHER .. Flat - 5/8ELBOW.. Discharge - Scavenging pumpELBOW .. Discharge - Scaveng@g pumpELBOW .. Discharge - Scavenging pumpELBOW .. Discharge - Scavenging pumpGASKET.. Elbow to pumpGASKET.. Elbow to pumpGASKET.. Elbow to pumpELBOW .. Relief valve to oil panGASKET .. Elbow to Ofi pm

BOLT.. Hex. head - 1/2 - 20x 2- Elbow and flange mountingVALVE .. Relief - Replaces 3328025- See Page 19GASKET.. Relief valveFLANGE .. Relief valve mounting - Welded to Ref. 4BOLT.. Hex. head - 5/8 - 18x 2-1 /4 - Relief valve mounting

8451079,8449500,8450907, 8449845,8450863

21 B34

EL EC TR O-MOTIVE DIVISION GE NEt AL MO TO~S CO EPO EAT ION


Scavenging and Piston Cooling Pump Arrangement - Engines with “Y” Type StrainerLeft Hand Rotation Engines

8-645 E2,E5,E6; 12-645 E2,E5,E6,E7,E7B; 16-645 E2,E5,E6,E7B; 20-645 E4B,E5,E7,E7B Engines

“--— /-40 x:i:

J-

Me -i8o 33

‘o11

\

3:4

12 0

3 0 ~’:

n. 6

Jc. 15

La

PLATE B34-16

16-J

Ref.No.

PartNumber Description

8-645 E2,E6 engines - L.H. rotation8-645E5 and 12445 E2,E6 engines - L.H. rotation12-645E5,E7,E7B and 16-645 E2,E6 engines - L.H. rotation16-645 E5,E7B engines - L.H. rotation2W545E4B,E5,E7,E7B engines - L.H. rotation

PUMP ASM. .. Piston cooling and pressurePUMP ASM. .. Piston cooling and pressurePUMP ASM. .. Piston cooling and pressure

\

See P.L. 38PUMP ASM. .. Piston cooling and pressurePUMP ASM. .. Piston cooling and pressure

PUMP ASM. .. Scavenging and fuelPUMP ASM. .. Scavenging and fuelPUMP ASM. .. Scavenging and fuel

I

See P.L. 40

PUMP ASM .. Scavenging and fuel

HOUSING.. StrainerSCREEN.. Strainer

GASKET.. Piston cooling pump and scavenging pumpGASKET .. Strainer housing to screen and elbow

BOLT.. Hex. head- 1/2-20 x 1-5/8BOLT.. Hex. head - 1/2- 13x 1-1/4

A

1

.

1

11

22

208

B

‘1

‘1

I1

22

208

—

i

‘1

‘111

22

208

;111

81760338106919808455693300129330013

8449658841781084177548417074

34

82422358352925

56

80282648242869

78

181432179883

{Current scavenging pumps havefuelpumps withjlmged connections, forprevious style pumps withthreaded connections - See Parts List 40.

B34 22

EL EC TR O-MOTIVE DIVIS. ION GE NE CAL Mo lots CORPORATION

Ref. PartNo. Number

91011121314

15151515161616161718

19191919

;;20202020

;;23

2424242424

*25● 26*26*26*26272829

3031323334

35353637383940

33247408144286

179890102637181440103028

82471278242040824214582960068029467802915082519518360530

179885189787

82468768246699824670282956438372922802948280291518029470802915083605308082964

179885181433

82468778246701824670483649628373604802077280294708029150802946782519508082965

179885181433

80825868082587

1131776101229

103877

8079912836055880291548032717

1798456101225

103879

—

A

;4422

1

i

;2

1

i

i23

1

i1.

i44

1

;

1

1

i2221

lrltityuired

E

;4422

.

.

.1.--1

;

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1143

;

i44

1

;

1

i22221


Description

FLANGE .. BlindGASKET .. Strainer housing to flange and ace. drive housingBOLT .. Hex. head - 1/2 -13 x 2-1/4 - Flange mountingNUT.. Hex. - 1/2- 13BOLT .. Hex. head - 1/2 -20 x 2-1/2 - Strainer tee to ace. drive housingNUT.. Hex. - 1/2-20

ELBOW .. Pump to strainer housingELBOW .. Pump to strainer housingELBOW .. Pump to strainer housingELBOW .. Pump to strainer housingGASKET .. Elbow to pumpGASKET.. Elbow to pumpGASKET.. Elbow to pumpGASKET.. Elbow to pumpBOLT.. Hex. head- 1/2- 13 x 1-1/2BOLT.. Hex. head - 1/2 -13 x 5-1/4

ELBOW.. Pump to manifold to by-pass valve (l-1/2 in.)ELBOW.. Pump to manifold to by-pass valve (1-1/2 in.)ELBOW.. Pump to manifold to by-pass valve (1-1/2 in.)ELBOW .. Pump to manifold to by-pass valve (1-1/2 in.)ELBOW.. pump to manifold to by-pass valve (l-1/2 in.)GASKET .. Elbow to pumpGASKET.. Elbow to pumpGASKET.. Elbow to pumpGASKET .. Elbow to pumpGASKET .. Elbows to pump (for Ref. Nos. 19 and 24)GASKET .. Elbow to accessory drive housingBOLT .. Hex. head - 1/2 -13 x 1-1/2 - Elbow to pumpBOLT .. Hex. head - 1/2 -20 x 1-3/4 - Elbow to accessory drive housing

ELBOW .. Pump to manifold to by-pass valve (2 in.)ELBOW .. Pump to manifold to by-pass valve (2 in.)ELBOW .. Pump to manifold to by-pass valve (2 in.)ELBOW .. Pump to manifold to by-pass valve (2 in.)ELBOW.. Pump to manifold to by-pass valve (2 in.)

STUD .. Oil Iine mounting-3/8- 16 x3/8 -24x 2 in. longGASKET.. Elbow to pumpGASKET.. Elbow to pumpGASKET.. Elbow to pumpGASKET.. Elbow to pumpGASKET .. Elbow to accessory drive housingBOLT.. Hex. head - 1/2- 13 x 1-1/2 -Elbow to pumpBOLT.. Hex. head - 1/2 -20 x 1-3/4 - Elbow to accessory drive housing

SEAL.. O-Ring - Elbow to oil manifold tube - 2-1/4 O.D.SEAL.. O-Ring - Elbow to oil manifold tube - 3-1/2 O.D.PLUG .. Pipe - 3/4 M.P.T. - Elbow drainWASHER .. Flat - 1/2 - Used with all 1/2 in. bolts and nutsPLUG .. Pipe - 1/8 M.P.T.

LINE .. Oil - Elbow to governor drive housingLINE .. Oil - Elbow to governor drive housingGASKET.. 011 lineNUT.. Lock - 3/8 hex. - Oil line to elbow studsBOLT .. Hex. head -3/8 -16 x 1-3/4 - Oil line to gov. dr. housingWASHER.. Flat - 3/8PLUG .. Pipe - 3/8

8451079,8449500,8450907, 8449845,8450863

23 B34

EL EC TR O-MOTIVE DIVISION GE NEc AL MO TOCS CORPORATION


“Y” Type Lube Oil Strainer and By-Pass Valve ArrangementRight Hand Rotation Engines

8-645 E2,E5,E6; 12-645 E2,E5,E6,E7,E7B; 16-645 E2,E5,E6,E7B; 20-645E5 Engines

--- r30

36f21--

‘ /.-’+ 40

Ref. PartNo. Number

1 8339106

; %%2 33147953 84095433 84095444 84095514 84095535 84095465 33247415 33185056 32588586 33247536 33147947 84095487 84095498 84095429 840954110 106643

/ H.. - ---

Right Hand Engine Rotation

.33

PLATE B34-17

Description

8-645 E2,E6 engines - R.H. rotation8-645E5 and 12-645 E2,E6 engines - R.H. rotation12-645E5,E7,E7B and 16-645 E2,E6 engines - R.H. rotation16-645 E5,E7B engines - R.H. rotation20-645E5 engines - R.H. rotation

STRAINER.. Lube oil - “Y” type -3 in.STRAINER.. Lube oil - “Y” type -4 in.GASKET.. Strainer and elbowGASKET.. Strainer and elbowELBOW .. Flanged -90°ELBOW .. Flanged -90°PIPE ASM. .. Strainer to pump - Includes bottom flange onlyPIPE ASM. .. Strainer to pump - Includes bottom flange onlyFLANGE.. PipeFLANGE.. Pipe

}Welded to Ref. 4

FLANGE.. PipeGASKET.. Flange to elbowGASKET.. Flange to elbowGASKET.. Flange to elbowBRACKET .. pipe SUppOl_tBRACKET.. Pipe supportFLANGE .. Pipe - 1-1/2 M.P.T.GASKET.. Pipe flangePLUG .. Pipe - 1-1/2 M.P.T.

B34 24

EL EC TR O-MOTIVE DIVISION GE NECA1 MO TOt S CORPORATION

Ref. PartNo. Number

I

1111111111121212121213131313

;;151616171818

%21

:;2424

$:25252626272728

;:2930303132

:;34

;235

;:36363738

2414243

332472133247473324709332851283677578029482802915180294708029150836053080294708029150802946782519508326564271589271590271589271588271590271562271589

80327216101223

190256179885181436

33247013324702332475233247463324706332856232033553316782333045433246973389504331329533247283255251

181435271588181433

8032719803272161012296101223332420033238673323311332849980294678029150825195184095453323820

181435954309933167823315934

2715888451080,844964

41

‘1

‘1

14

2

222841

1

21

2

‘1

i

i!0

QuantityR uired—

B

‘1

;

-1

i4

2

i

42

;641

1

2

i

2

‘1

i

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!8

1

1

;6

;1

i

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-

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‘1

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;

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Description

ELBOW .. DistributingELBOW .. DistributingELBOW .. DistributingELBOW .. DistributingELBOW .. DistributingGASKET.. Elbow to pump - Front portGASKET .. Elbow to pump - Front portGASKET.. Elbow to pump - Front portGASKET .. Elbow to pump - Front portGASKET.. Elbow to pump - Front and rear portsGASKET.. Elbow to pump - Rear portGASKET.. Elbow to pump - Rear portGASKET.. Elbow to pump - Rear portGASKET.. Elbow to pump - Rear portADAPTER .. Gauge - BrassBOLT .. Hex. head -5/8 -18 x 2-1/2 - Strainer mountingBOLT .. Hex. head -5/8 -18 x 2-3/4 - Strainer mountingBOLT .. Hex. head - 5/8 -18 x 2-1/2 - Elbow to pipeBOLT .. Hex. head - 5/8 -18 x 2-1/4 - Elbow to pipeBOLT.. Hex. head - 5/8 -18 x 2-3/4 - Bracket and elbow to pipeBOLT.. Hex. head - 5/8 -11 x 2- Pipe flange to elbowBOLT .. Hex. head - 5/8 - 18x 2-1/2 - Pipe flange to elbowNUT.. Lock - 5/8 -18 hex.WASHER .. Flat - 5/8BOLT.. Hex. head - 1/2 -13 x 4-1/2 - Elbows to pumpsBOLT.. Hex. head - 1/2 -13 x 1-1/2 - Elbows to pumpsBOLT .. Hex. head - 1/2 -20x 2-1/4 - Elbow to by-pass pipeGASKET .. Elbow to by-pass pipeGASKET .. Elbow to by-pass pipePIPE ASM. .. By-passPIPE ASM. .. By-pass

PIPE ASM. .. By-pa.sS

PIPE ASM. .. By-pass

GASKET.. By-pass valve mounting (1-1/2 in.)GASKET .. By-pass valve mounting (2 in.)VALVE .. By-pass - 1-1/2 in.VALVE .. By-p21sS -2 in.GASKET.. By-pass valve mounting (1 in.)GASKET.. By-pass valve mounting (1-l /4 in.)VALVE .. ByflaSS - I in.

VALVE .. By-pass - 1-1/4 in.BOLT.. Hex. head - 1/2 - 20x 2- Valve mounting (l-1/2 in.)BOLT.. Hex. head - 5/8 - 18x 2-1 /4 - Valve mounting (2 in.)BOLT .. Hex. head - 1/2 -20x 1-3/4 - Valve mounting (1 and 1-1/4 in.)NUT.. Leek- 1/2-20 hex.NUT.. Lock - 5/8 -18 hex.WASHER .. Flat - 1/2WASHER.. Flat - 5/8ELBOW.. Discharge - Scavenging pumpELBOW.. Discharge - Scavenging pumpELBOW .. Discharge - Scavenging pumpELBOW.. Discharge - Scavenging pumpGASKET .. Elbow to plllllpGASKET.. Elbow to pumpGASKET .. Elbow to pumpELBOW .. Relief valve to oil panGASKET .. Elbow to Ofi pall

BOLT.. Hex. head - l/2 - 20x 2- Elbow and flange mountingVALVE .. Relief - Replaces 3328025- See Page 19GASKET.. Relief valveFLANGE .. Relief valve mounting - Welded to Ref. 4BOLT.. Hex. head - 5/8 - 18x 2-1 /4 - Relief valve mounting

450864

25



Scavenging and Piston Cooling Pump Arrangement - Engines with “Y” Type StrainerRight Hand Rotation Engines

8-645 E2,E5,E6; 12-645 E2,E5,E6,E7,E7B; 16-645E2,E5,E7B; 20-645E5 Engines

“ MML/ J%—

II

4

9 910

Ref. Part QuantityNo. Number Rt uired

34

56

78

81760338106919808455693300129330013

8449658841781084177548417074

82422018352925

80282648242869

181432179883

—

i

‘1

‘1

11

22

lo8

—

D

-‘1

‘1

:22

208

PLATE A34-18

Description

8-645 E2,E6 engines - R.H. rotation8445E5 and 12-645 E2,E6 engines - R.H. rotation12-645 E5,E7,E7B and 16-645 E2,E6 engines - R.H. rotation16-645 E5,E7B engines - R.H. rotation20-645E5 engines - R.H. rotation

PUMP ASM. .. Piston cooling and pressurePUMP ASM. .. Piston cooling and pressurePUMP ASM. .. Piston cooling and pressure

\

See P.L. 38PUMP ASM. .. Piston cooling and pressurePUMP ASM. .. Piston cooling and pressure

PUMP ASM. .. Scavenging and fuelPUMP ASM. .. Scavenging and fuelPUMP ASM. .. Scavenging and fuel

}

See P.L. 40

PUMP ASM. .. Scavenging and fuel

HOUSING.. StrainerSCREEN .. Strainer

GASKET.. Piston cooling pump and scavenging pumpGASKET.. Strainer housing to screen and elbow

BOLT.. Hex. head - 1/2-20 x 1-5/8BOLT.. Hex. head - 1/2- 13x 1-1/4

{Current scavengingpumps have fuelpumps withjknged connections, forprevious style pumps withthrea&d conntwions - See P.L 40.

B34 26

EL EC TKO. MOTIVE DIVISION GE NE CAL MOTORS CO EVOCATION

Ref. PartNo. Number

91011121314

15151515161616161718

191919

;;202020

;:212223

2424242424

*252626262627282929

;;2930

;:333435363738

z

33247408144286

179890102637181440103028

82471268242039824214582960078029467802915082519518360530

179885189787

82466178243110824218482956718372889802948280291518029470802915083605308082964

179885181433

82468798243109824254882960088373606802077280294708029150802946782519508082965

179885186336186338186340

8299679273012181433113177

610122980825868082587

10387782425588029154

17984580327176101225

1 ‘i1 11 1

; ;2 22 22 2

8451080,8449640, 8450S

mtityuired

—

E

;4422

i

is2

i

iI$3

.

i2

i4

i32

111

;2221,


Description

FLANGE .. BlindGASKET .. Strainer to flange and ace. drive housingBOLT .. Hex. head - 1/2 -13 x 2-1/4 - Flange to strainerNUT.. Hex. - 1/2- 13BOLT .. Hex. head - 1/2 -20x 2-1/2 - Strainer to ace. drive housingNUT.. Hex. - 1/2-20

ELBOW .. Pump to strainer housingELBOW .. Pump to strainer housingELBOW .. Pump to strainer housingELBOW .. Pump to strainer housingGASKET .. Elbow to ptlrllpGASKET.. Elbow to pumpGASKET .. Elbow to pumpGASKET.. Elbow to pumpBOLT.. Hex. head- 1/2- 13x 1-1/2BOLT .. Hex. head - 1/2- 13x 5-1/4

ELBOW .. Pump to manifold to by-pass valve (l-1/2 in.)ELBOW .. Pump to manifold to by-pass valve (1-1/2 in.)ELBOW .. Pump to manifold to by-pass valve (1-1/2 in.)ELBOW .. Pump to manifold to by-pass valve (1-l/2 in.)ELBOW .. Pump to manifold to by-pass valve (1-1/2 in.)GASKET.. Elbow to pumpGASKET .. Elbow to pumpGASKET.. Elbow to pumpGASKET .. Elbow to pumpGASKET .. Elbows to pump (For Ref. Nos. 19 and 24)GASKET .. Elbow to accessory drive housingBOLT.. Hex. head- 1/2- 13x 1-1/2BOLT.. Hex. head - 1/2 - 20x 1-3/4

ELBOW .. Pump to manifold to by-pass valve (2 in.)ELBOW .. Pump to manifold to by-pass valve (2 in.)ELBOW .. Pump to manifold to by-pass valve (2 in.)ELBOW .. Pump to manifold to by-pass valve (2 in.)ELBOW .. Pump to manifold to by-pass valve (2 in.)

STUD.. Oil line mounting - 3/8 - 16x 3/8 - 24x 2 in. longGASKET .. Elbow to ptlmpGASKET .. Elbow to plllllpGASKET .. Elbow to pumpGASKET.. Elbow to pumpGASKET.. Elbow to accessory drive housingBOLT .. Hex. head - 1/2 -13 x 1-1/2 - Elbow to pumpBOLT.. Hex. head- l/2-20x4-l/2BOLT.. Hex. head- l/2-20x5BOLT.. Hex. head - 1/2 - 20x 5-1/2BOLT.. Hex. head - 1/2 - 20x 7-1/2BOLT .. Hex. head -l/2 -2Ox7BOLT.. Hex. head - 1/2 - 20x 1-3/4PLUG .. Pipe - 3/4 M.P.T. - Elbow drainWASHER .. Flat - I/2 - Used with all 1/2 in. bolts and nutsSEAL .. O-Ring -2-1 j4 O.D. - Elbow to oil manifold tubeSEAL .. O-Ring - 3-1/2 O.D. - Elbow to oil manifold tubePLUG .. Pipe - 1/8 M.P.T.LINE .. Oil - Elbow to governor drive housingGASKET .. Oil lineBOLT.. Hex. head - 3/8- 16x 1-/34NUT .. Lock - 3/8 hex. - Oil line to eIbow studsWASHER .. Flat - 3/8

450864

27 B34



Lube Oil Pumps and “Box” Type Lube Oil StrainerLeft Hand Rotation Engines

8,12,1 6-645E6 and 8,12, 16,20-645 E7,E7B,E7C Engines

b-P\wvh /-M f----r::

_ 29T\ L?A==T-7,L. /J: rw/ .45L574647

Ref. Part QuantityNo. Number Re uired

1 8269263$$1 8186776

2 80808503 181433

4 81760334 81069194 80845564 93300124 9330013

5 84496585 8417810

84177542 8417074

—

D

111

19

---I

.

‘1

2209926

&kzi’’t2T35* 37

.!

“23

PLATE AM-19

I)escriDtion

8-645E6 engines - L.H. rotation8-645 E7,E7B,E7C and 12-645E6 engines - L.H. rotation12-645 E7,E7B,E7C and 16-645E6 engines - L.H. rotation16-645 E7,E7B,E7C engines - L.H. rotation20-645 E7,E7B,E7C engines - L.H. rotation

::;j;:;~ ‘ ~~ :; \ See P.L. 36

GASKET .- !&iner mountingBOLT.. Hex. head - 1/2 - 20x i-3/4

PUMP.. Piston cooling and pressurePUMP .. Piston cooling and pressurePUMP.. Piston cooling and pressure

/

See P.L. 38PUMP.. Piston cooling and pressurePUMP.. Piston cooling and pressure

PUMP.. Scavenging and fuel oilPUMP .. Scavenging and fuel oilPUMP.. Scavenging and fuel oil

}

See P.L. 40

PUMP.. Scavenging and fuel oil

6 8028264 GASKET.. Pump - Scavenging and piston cooling7 181432 BOLT.. Hex. head - 1/2-20 x 1-5/88 6101229 WASHER .. Flat - 1/29 8032719 NUT.. Leek - 1/2 -20 hex.

8450794,8419964,8422069, 8426324,8423405

B34 28

EL EC TE O-MOTIVE DIVISION GENERAL MOTORS CORPORATION

Ref.No.

PartNumber

10111213

E161718191919

;:202021222324242424252627282929

;;2930303030303131313132323232323333333333

*34353637383940404141

8413278807466184205308420529

271591803272161012338242869

1814368247127824204082421458296006802946780291508251951

179885190270189787

844944684140338414489841327783667878413280

186339103880

8118248809734580801668251965836055780294828029151802947080291508360530802947080291508029467825195082468768246699824670282956438372922824687782467018246704836496283736048020772

11311780825868082587808296480829658409155840915684091598409160

4

;1I444

:1

i

-6221

‘1

:21

i

i

‘1

‘1

i2

i111

‘1

mtityuired—

c

;1I444

:

‘1

i

~4

-5

-1

-1

:2

-1

i

i

-

1

‘1

i211

!

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‘1

D

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t

‘1

i!8

-i5

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i22

‘1

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i

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i21

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‘1

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;11444

:

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-6

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;

‘1

i

-

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-1

-1


Description

PIPE .. Flanged - Strainer to scavenging pump elbowGASKET .. Strainer to connecting pipe and elbowFLANGE .. Blind -3 IPSGASKET.. Blind flangeBOLT.. Hex. head - 5/8 - 18x 3NUT.. Lock - 5/8 -18 hex.WASHER .. Flat - 5/8GASKET .. Pipe to scavenging pump elbowBOLT.. Hex. head - 1/2 - 20x 2-1/4ELBOW .. Scavenging pump inletELBOW .. Scavenging pump inletELBOW.. Scavenging pump inletELBOW .. Scavenging pump inletGASKET.. Elbows to scavenging pumpGASKET.. Elbows to scavenging pumpGASKET.. Elbows to scavenging pumpBOLT.. Hex. head - 1/2 -13 x 1-1/2BOLT.. Hex. head - 1/2 -13 x 4-1/4BOLT.. Hex. head - 1/2 - 13x 5-1/4ELBOW.. Scavenging pump outletELBOW.. Scavenging pump outletELBOW.. Scavenging pump outletELBOW.. Scavenging pump outletGASKET.. Elbow to elbowELBOW .. Lube oil outletBOLT.. Hex. head - 1/2 - 20x 5-1/4PLUG .. Pipe - 1/2 M.P.T.ELBOW.. Strainer to pumpELBOW.. Strainer to pumpELBOW.. Strainer to pumpELBOW.. Strainer to pumpELBOW.. Strainer to pumpGASKET.. Elbows to pump - Front portsGASKET.. Elbows to pump - Front potisGASKET.. Elbows to pump - Front portsGASKET.. Elbows to pump - Front portsGASKET.. Elbows to pump - Front and rear portsGASKET.. Elbows to pump - Rear portsGASKET.. Elbows to pump - Rear portsGASKET -. Elbows to pump - Rear portsGASKET.. Elbows to pump - Rear portsELBOW.. Piston coolingELBOW .. Piston coolingELBOW .. Piston coolingELBOW .. Piston coolingELBOW .. Piston coolingELBOW .. Lube Oti SU@y

ELBOW .. Lube Oil SUp@y

ELBOW .. Lube Oil Sttpply

ELBOW .. Lube Ofi SUj@y

ELBOW .. Lube oil supplySTUD.. 3/8- 16x3/8 -24x 2in. long

PLUG.. Pipe - 3/4 M.P.T.SEAL.. Oil - Piston cooling elbow to oil manifold tubeSEAL.. Oil - Lube oil supply elbow to oil manifold tubeGASKET.. Piston cooling elbow to drive housingGASKET.. Lube oil supply elbow to drive housingFLANGE .. Blind -1 IPSFLANGE.. Blind -1-1 /4 IPSGASKET.. Blind flangeGASKET.. Blid flange

29

EL EC T 80-MOTIVE DIVISION GE NE IAL Mo Tots COt PO RATION

P.L. No. B34

Ref. PartNo. Number

424243434445

:247

48*49

5051

%

54

z565758

5960

616263

6465

8409157842206784091618422068

181435181436271589

80327216101223

84234928098593

116452118753118748

8085799

807991283605588029154

I 7984561012258032717

84202163323820

84095428409541

106643

103878103879

IAB

11-.11

--[(J ]()44--.---

11

21

;

1

i222

11

111

;

s21

;

1

-2222

1i

111

22

mtityuired

1

CDE

‘1 ‘1 ‘1---

.; 1; 1A

iii444444

111‘ed21

;

-12222

11

111

22

LUBE OIL SYSTEM

Description

FLANGE .. Blind - 1-1/2 IPSFLANGE .. Blind -2 IPSGASKET .. Blind flangeGASKET.. Blind flangeBOLT.. Hex. head - 1/2 - 20x2BOLT.. Hex. head - 1/2 - 20x 2-1/4BOLT.. Hex. head - 5/8 -18 x2-1/2NUT.. Lock - 5/8 -18 hex.WASHER .. Flat - 5/8

LINE .. Oil - Lube oil supply to strainerTUBING .. Steel - Copper brazed - 1/4 O.D. x 20 ft.NUT .. Tube - 1/4 -45° flare

ELBOW.. 90°- 1/4 tube x 1/8 M.P.T.CONNECTOR .. 1/4 tube X 1/8 M.P.T.CLAMP.. Tube

LINE.. Oil - Lube oil supply to governor driveLINE -. Oil - Lube oil supply to governor driveGASKET.. Oil line mountingBOLT.. Hex. head - 3/8 - 16x 1-3/4WASHER.. Flat - 3/8NUT.. Lock - 3/8 -24 hex.

FLANGE.. BlindGASKET.. Blind flange

FLANGE .. PipeGASKET .. Pipe flangePLUG .. Pipe - 1-1/2 M.P.T.

PLUG .. Pipe - 1/4 M.P.T.PLUG .. Pipe - 3/8 M.P.T.

B34 30



Lube Oil Pumps and “Box” Type Lube Oil StrainerRight Hand Rotation Engines

8,12, 16,20-645 E7,E7B,E7C and 12, 16,20-645E4 Engines/-55

-56; 57

J

-5846

6; 1-47

#,:1. i , /+30

11454

36

7

2:1

77 \ –W H-+K.N i ~ZO

Ref. Part QuantityNo. Number Reql—

I 826926341 8186776

2 8080850

3 81760333 81069193 80845563 93300123 9330013

4 84496584 84178104 84177544 8417074

8028264: 181432

&520;;~;4?;35 90928(

—

;

.

111

‘1

1

:)(j,8

D-

:1

‘1

‘1

2;9631’

ued—

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i

111

1

‘1

2;992,842

—

&

111

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1

2:)725

PLATE A34-20

—

H111

‘1

1

2:?9m

Description

8-645E6 engines - R.H. rotation8445 E7,E7B,E7C and 12-645E6 engines - R.H. rotation12-645334 engines - R.H. rotation12-645 E7,E7B,E7C and 16-645E6 engines - R.H. rotation16-645 E7,E7B,E7C engines - R.H. rotation16-645E4 engines - R.H. rotation20-645E4 engines - R.H. rotation20+45E7,E7B,E7C engines - R.H. rotation

STRAINER .. Lube Ofi

STRAINER . . Lube oil ~ See P.L. 36

GASKET.. Lube oil strainer mounting

PUMP .. Piston cooling and pressurePUMP .. Piston cooling and pressurePUMP .. Piston cooling and pressure

I

See P.L. 38PUMP .. Piston cooling and pressurePUMP .. Piston cooling and pressure

PUMP .. Scavenging and fuel oilPUMP .. Scavenging and fuel oilPUMP .. Scavenging and fuel oil

1

See P.L. 40

PUMP .. Scavenging and fuel oil

GASKET .. Pump - Scavenging and piston coolingBOLT.. Hex. head - l/2-20x 1-5/8WASHER .. Flat - 1/2

921,9089922,8423406 r

31 B34

EL EC TR O-MOTIVE DJ VISION GE NE CAL MOTORS CO#P ORATION

P.L.

Ref.NO.

No. B34

PartNumber

8

1:1112131415161718191919

;:202021222324242424242425262727272829292929293030303030313131

%

;$32

3333333

*3435363738

8032719181433

8413281807466184205308420529

271591803272161012338242869

1814368247126824203982421458296007802946780291508251951

179885189787190270

84494468414033932301884144898413277932301983667878413279

186339190270190256103878

8450767841403284144888414192841327680294828029151802947082519508360530802947080291508029467824661782431108242184829567183728898246879824310982425488296008837360680207728082586808258780829648082965

A

~6[8

;114441

101.-

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(6221

‘1

;-

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QuantityRequired

LUBE OIL SYSTEM

Description

NUT.. Lock - 1/2 -20 hex.BOLT.. Hex. head - 1/2 - 20x 1-3/4PIPE .. Flanged - Strainer to scavenging pump elbowGASKET .. Strainer to pipe and elbowFLANGE .. Blind -3 IPSGASKET.. Blind flangeBOLT.. Hex. head -5/8 - J8 x 3NUT,. Lock - 5/8 -18 hex.WASHER .. Flat - 5/8GASKET .. Pipe to scavenging pump elbowBOLT.. Hex. head - 1/2 - 20x 1-3/4ELBOW .. Scavenging pump inletELBOW .. Scavenging pump inletELBOW .. Scavenging pump inletELBOW.. Scavenging pump inletGASKET.. Elbows to scavenging pumpGASKET.. Elbows to scavenging pumpGASKET .. Elbows to scavenging pumpBOLT.. Hex. head - 1/2- 13x 1-1/2BOLT.. Hex. head- 1/2- 13 x4-1/4BOLT.. Hex. head - 1/2 - 13x 5-1/4ELBOW .. Scavenging pump outletELBOW .- Scavenging pump outletELBOW .. Scavenging pump outletELBOW .. Scavenging pump outletELBOW.. Scavenging pump outletELBOW .. Scavenging pump outletGASKET.. Elbow to elbowELBOW .. Lube oil outletBOLT.. Hex. head - 1/2 - 20x 5-1/4BOLT.. Hex. head- 1/2- 13 x4-I/4BOLT .. Hex. head - 1/2- 13 x4-1/2PLUG .. Pipe - 1/4 M.P.T.ELBOW.. Strainer to pumpELBOW .. Strainer to pumpELBOW .. Strainer to pumpELBOW.. Strainer to pumpELBOW.. Strainer to pumpGASKET.. Elbows to pump - Front portsGASKET.. Elbows to pump - Front portsGASKET .. Elbows to pump - Front portsGASKET.. Elbows to pump - Front portsGASKET.. Elbows to pump - Front and rear portsGASKET.. Elbows to pump - Rear portsGASKET .. Elbows to pllmp - Rear pOrtSGASKET.. Elbows to pump - Rear portsELBOW.. Piston coolingELBOW.. Piston coolingELBOW.. Piston cooIingELBOW.. Piston coolingELBOW.. P~ton coolingELBOW .. Lube Oii SUPP]YELBOW .. Lube O? SU@y

ELBOW .. Lube Od SU@yELBOW.. Lube oil supplyELBOW .. Lube Oii SU@y

STUD .. 3/8 - 16x 3/8 -24x 2 in. longSEAL .. OIL - Piston cooling elbow to oil manifold tubeSEAL .. OIL - Lube oil supply eIbow to oil manifold tubeGASKET.. Piston cooling elbow to drive housingGASKET .. Lube oil supply elbow to drive housing

B34 32


P.L. No. B34

Ref. PartNo. Number

QuaRecr

394041414242434344444546464748

494950

●5I525354

::575859

6061

62636465

666767676767

103880113177

84091558409156840915984091608409157842206784091618422068

181435181436271589

80327216101233

843161984253138098593

116452118753118748

3247504

82425588029154

17984561012258032717

84202163323820

84095428409541

106643181435

103879186336186338186340

8299679273012

—

A

;1

i

i

i

44

.

1

2111

:222

11

11

;

21

—

B

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I

i

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1

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;222

11

11

;

2

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—

c

22

i

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:

1

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;222

2

i

-

D

22

i

i

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11

11

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E

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:222

11

11

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—

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444

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LUBE OIL SYSTEM

—

G

22

i

i

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i4

i44

i

—

H

22

1

i

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14

i44

i

2111

;222

11

11

;

2-

i

Description

PLUG .. Pipe - 1/2 M.P.T.PLUG .. Pipe - 3/4 M.P.T.FLANGE .. Blind -1 IPSFLANGE .. Blind - 1-1/4 IPSGASKET .. Blind flangeGASKET .. Blind flangeFLANGE .. Blind - 1-1/2 IPSFLANGE .. Blind -2 IPSGASKET.. Blind flangeGASKET.. Blind flangeBOLT .. Hex. head - 1/2 -20x 2BOLT.. Hex. head - 1/2 - 20x 2-1,/4BOLT.. Hex. head- 5/8 -18 x2-1/2NUT .. Lock- 5/8- 18 hex.WASHER.. Flat - 5/8

LINE .. Oil - Lube oil supply to strainerLINE .. Oil - Lube oil supply to strainer

TUBING.. Steel - Copper brazed - 1/4 O.D. x 20 ft.NUT.. Tube - 1/4 -45° flare

ELBOW ..90° - 1/4 tube X 1/8 M.P.T.CONNECTOR .. l/4 tube X 1/8 M.P.T.CLIP .. Tube

LINE.. Oil - Lube oil supply to governor driveGASKET.. Oil line mountingBOLT.. Hex. head-3/8 - 16x 1-3/4WASHER.. Flat -3/8NUT .. Lock - 3/8 -24 hex.

FLANGE .. BlindGASKET.. Blind flange

FLANGE .. PipeGASKET.. Pipe flangePLUG .. Pipe - 1-1/2 M.P.T.BOLT.. Hex. head - 1/2 - 20x 2

PLUG .. Pipe - 3/8 M.P.T.BOLT .. Hex. head - l/2-20x4-l/2BOLT.. Hex. head- l/2-20x 5BOLT.. Hex. head - 1/2-20 x 5-1/2BOLT.. Hex. head- 1/2-20 x 7-1/2BOLT.. Hex. head - 1/2-20 x 7

33 B34

EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO QPO RAT iON

P.L. No. B~LUBE OIL SYSTEM

bk oil Pumtis and “Box” TVW Lube Oil Strainer645 Ef,E4,E4B,E8,E9 ;E9B Engines

Ref. PartNo. Number

:4566667

:101010

1:1112131414

:f

;:16171818181818181819202121

;:21

8225323

8186776

8269263

8080850181433

80327196101229811827480973488082674825174580746618032719610122980294678029150825195 I

179885190270179897190256

61012298118248809734580801668251%583605578074661803271961012298029470802948280291508029151802946782519508360530

179885610122981174678097346808253282516548360555

—

A

1

1

1

1;2

141

‘1441

i2

41

-

-14411

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—

B

1

1

1;2

14

‘1

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i

4

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;

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‘144

‘11

-88

‘1

.

QuantityRc uired

PLATE A34-21

Description—

-

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1

1

1:2

14-

-1

‘1442

i

‘17

‘1

-1441

.

‘1

-88

‘1

—

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8445 EI,E8 engines12-645EI ,E8 engines16-645E1 ,E8 engines8-645 E4,E4B engines12-645 E4,E4B,E9,E9B engines16-645E4,E4B,E9,E9B,EIOB engines20-645E4,E4B,E9, E9B,E1OB engines

STRAINER ASM. .. Lube Od - SR1 IEIA &SR1 lEI W models

STRAINER ASM. .. Lube oil - Less valve, bodypipe, and stop gate - Applies to columnsA-C except SRI IEIA & SR1lEIW models

STRAINER ASM. .. Lube oil - With valve, bodypipe, and stop gate - All models exceptSRI IEIA and SR1lEIW

GASKET.. Strainer to accessory coverBOLT.. Strainer mounting - 1/2 - 20x 1-3/4 hex.NUT.. Lock - 1/2 -20 hex.WASHER .. Plain - 1/2PIPE.. Connecting )

1seeP.L.36

head

PIPE .. Connectin~PIPE.. Conneetiru? 1

Strainer to scavenging pump

PIPE .. Connectin~ )GASKET.. Pipe to strainerNUT.. Lock -l/2 -2Ohex.WASHER .. Plain - 1/2GASKETGASKET

}Pipe to scavenging pump

GASKETBOLT.. 1/2 -13 x 1-1/2 hex. headBOLT .. 1/2 -13 x 4-1/4 hex. headBOLT.. 1/2- 13 x4 hex. headBOLT.. 1/2 -13 x4-1/2 hex. headWASHER.. Plain - 1/2ELBOW )ELBOWELBOW

I

Strainer to piston cooling

ELBOW and main bearing oil pump

ELBOW )GASKET.. Elbow to strainerNUT.. Lock - 1/2 -20 hex.WASHER .. Plain - 1/2GASKETGASKETGASKETGASKET

1

Elbow to preSSUre pUIIIJlGASKETGASKETGASKETBOLT.. Elbow to pump - 1/2 -13 x 1-1/2 hex. headWASHER .. Plain - 1/2ELBOWELBOWELBOW

I

Piston coolingELBOWELBOW

8371285F, 8396359E, 8396225F, 8480249, 8370395H, 8396081K, 8476417, 8380913J, 8381265L, 8471822,8393865J, 8470399,8367591,8366522

B34 34


Ref. PartNo. Number

—I

::23232323242526

*26A

2728

*293031

323232

:;33

*33A

3435353535363738

24141424344454546

46

47●48*48*49*5O*5O

*51*52

11317780294828029151802947080291508360530

179885808258680829646101229

80858388085799

116452118748118753

845390684539058444177843043784367048020772

8084872

1131778029470802915080294678251950

17988580825878082965

18143361012298079912836055880291548032717

179845103321

6101225118750

103878

10387981671958290301811884182360588198335

8109746118755

11

1

2

4

1

11

B

1

-1

4114

;211

1

i

2

1

‘141

;

I

i222

1

2

‘1I

‘1

I1

QuantityRc uired

i

1

-1

4114

1

;11

1

2

2

1

1

41

;11

222

2

2

3

1

‘14

!4

;211

i2

1

41

;1

1222

21

1

2


Descrimion

8-645E 1,E8 engines12-645EI ,E8 engines16-645E 1,E8 engines8-645 E4,E4B engines12-645 E4,E4B,E9,E9B engines16-645 E4,E4B,E9,E9B,EIOB engines20-645 E4,E4B,E9,E9B,EIOB engines

PLUG .. Pipe - 3/4 M.P.T.GASKET )GASKETGASKET } Piston cooling elbow to pump

GASKET )GASKET .. Piston cooling and supply elbows to pumpBOLT.. 1/2- 13 x 1-1/2 hex. headSEAL .. Elbow to coverGASKET.. Elbow to coverWASHER .. Plain

OIL LINE .. Piston cooling oil pump outlet to strainerCLAMP.. TubeNUT .. 1/4 tube

CONNECTOR .. 1/4 tube X 1/8 M.P.T.ELBOW ..7/ 16-20 U.N.F. x 1/8 -27 dry seal N.P.T.

ELBOW ASM. .. Replaces 8117442ELBOW ASM. .. Replaces 8097755ELBOW ASM. .. Replaces 8082451

I

supplyELBOW ASM. .. Replaces 8296896ELBOW ASM. .. Replaees 8360529

STUD .. 3/8 - 16-24x 2 in. long 8123064.. .0020.S.8123065.. .0040.S. 8126917...015 0.S.

STUD .. 5/16- 18 -24x 1-1/2 in. lg. 8123044.. .0020.S.8123045.. .0040.S. 8126982...015 0.S.

PLUG .. Pipe - 3/4 M.P.T.GASKET )GASKETGASKET I

Supply elbow to pump

GASKET ~BOLT .. Elbow to pump - 1/2 -13 x 1-1/2 hex. headSEAL .. Supply elbow to coverGASKET.. Supply elbow to coverBOLT.. 1/2 - 20x 1-3/4 hex. headWASHER .. Plain - 1/2OIL LINE.. Governor driveOIL LINE.. Governor driveGASKET .. Oil line mountingNUT .. Oil line to elbow - Lock -3/8 -24 hex.BOLT.. 011 line to governor drive - 3/8 - 16x 1-3/4 hex. headWASHER .. Lock - 3/8WASHER .. Plain - 3/8CONNECTOR .. 3/8 tube x 1/4 M.P.T. - Applied to early MP36,MP45,

and 999-20 modelsPLUG .. Pipe - 1/4 M-P.T. - SRI IE1A,W,SR12EIG,W,SR16E1 G,GW,

MP36,MP45 and 999-20 models after October, 1969PLUG .. pl~ - 3/8 M.P.T.TUBE ASM. .. Low oil pressure - SRI lEIA,SRI IE1 W models onlyTUBE ASM. .. Low oil pres. - SR12EI G,W,SR16EI G,GW models onlyCLIP .. Tube - SR1 IE1A,W,SR12E1G,W,SR16E1 G,GW modelsTUBE ASM. .. Lube oil pump suction - SRI IEIA,W models prior 10/69TUBE ASM. .. Lube oil pump suction - SR12E1GW and SR16E1G,GW

models mior Oct.. 1969CLIP .. Tube ‘

ISR1 IE1A,W,SR12E1G,W and

ELBOW .. 3/8 tube X 1/4 M.P.T. SR16EIG,GW models prior 10/69

35 B34


P.L. No. B34

Ref. PartNo. Number

5353

53535353

54545454

54

545454

5555A55A55A565758

82213098176033

8106919808455693300129330013

8213579821272882127778252842

8449658

841781084177548417074

83667858022448802946782519518028264

1814326101229

QuantityRe uired

LUBE OIL SYSTEM

Descri~tion—

i

1

‘1

1

11

i2020

—

D

1

1

11

-22020

F

1

‘1

‘1

1

;!0!-J

8-645E1 ,E8 engines12-645E 1,E8 engines16-645 EI,E8 engines8-645 E4,E4B engines12-645 E4,E4B,E9,E9B engines16-645 E4,E4B,E9,E9B,EIOB engines20-645E4,E4B,E9, E9B,E1OB engines

PUMP ASM. .. Model SRI IEIA onlyPUMP ASM. .. Models S8EIG,SR1 IE1 W,

and MD8E8PUMP ASM.PUMP ASM.PUMP ASM. .. Replaces 8252844PUMP ASM. .. Replaces 8360554

PUMP ASM.PUMP ASM.

/

Scavenging & fuel oil -

PUMP ASM. Threaded connection -

PUMP ASM. see Parts List 40

Main bearing pressureand piston cooling -See Parts List 38

PUMP ASM. .. Models MD8E8 and )S8E1G after August, 1970

1

Scavenging & fuel oil -PUMP ASM. Flanged connection -PUMP ASM. See Parts List 40PUMP ASM.

GASKET.. Strainer inletGASKETGASKET

}Inlet elbow to scavenging oil pump

GASKETGASKET.. Pump mountingBOLT.. Pump mounting - 1/2 - 20x 1-5/ 8 hex. headWASHER .. Plain - 1/2

B34 36

EL EC TRO-M071VE DIVISION GENERAL MO TOCS CORPORATION


27\\xk\\i2-’ ‘ ““ ‘ ‘“‘

y=+y- l+?

PLATE A34-21

37 B34

EL EC TR O-MOTIVE DIVISION GE NEt AL MOTORS CORPORATION

Ref. PanNo. Number

1

*2

*3

4

5

6*7

;

1011

1213

::16

;;

;:212223

:2627282930313233

$$:$36

@*36A

8225323

8186776

8186776

8269263

8269263

8225867818676182692618084871

80705178080447

82258688084560

141067144026

931492382256458225649822565082256518225647822565282256538320144832014383173968327306831739383273078317395

114494803271782256448225646811499081149898481775

A

1

I

i

1

21$5

i222222

i1I11

Parts List No. B36LUBE OIL STRAINER

645EI,E4,E4B,E6,E7,E7B,E7C,E8,E9,E9B,E1OBEnginesPLATE A36-I

QuantityRequired—

B

1

‘1

(1

1

44

i22222222

—

c

1

‘1

1-1

‘1

i4

4

i22222

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-

.

—

D

1

-

‘111

‘1

:

i22222222

.

E

1

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44

4

i2222

:22

Description

STRAINER ASM. .. Lube oil - Used onmodels SRll EIA and SRI IEIW only

STRAINER ASM. .. Lube oil - Without valvebody, drain valve pipe, and stop gate - Previousdesign - See Ref. Nos. 113 thru 122 toconvert to improved design

STRAINER ASM. .. Lube oil - Without valvebody, drain valve pipe, and stop gate - Improveddesign - (Since February 1977)

STRAINER ASM. .. Lube oil - With valve body,drain valve pipe, and stop gate - Previousdesign - See Ref. Nos. 109 thru 122 toconvert to improved design

STRAINER ASM. .. Lube oil - With valve body,drain valve pipe, and stop gate - Improveddesign - (Since February 1977)

HOUSING ASM. .. StrainerHOUSING ASM. .. StrainerHOUSING ASM. .. Strainer

STUD .. 1/2 -13-20 x 2-7/16 in. long8123046.. .0020.S. 8126980.. .0170.S.8123047...004 0-S. 8126981.. .0190.S.8126979.. .0150.S.

STUD .. 1/2- 13-20 x2-11 /16in. longSTUD.. 1 -8x3/4 -10x6-l /32in. long

8123080., .0020.S. 8126968.. .0170.S.8123081.. .0040.S. 8126969.. .0190.S.8126967.. .0150.S.

STUD .. 1/2- 13-20 x4-1/2 in. longINSERT.. Stud - 1/2 - 20x 15/16 in. longPIN .. Dowel - 3/32x 1/2 in. longPLUG .. Pipe - 1-1/2 M.P.T. square socket headSTUD .. Valve seat - 3/8 -16 -24x 2-5/8 in. long

STRAINER ASM. .. Piston cooling and main bearing oilSCREEN .. Strainer - No. 14 mesh -.020 wire cloth - BrassSCREEN .. Strainer - No. 40 mesh -.010 wire cloth - BrassDISC.. ScreenSCREEN.. Disc - No. 14mesh -.020 wire cloth - BrassSCREEN .. Disc - No. 40 mesh -.010 wire cloth - BrassRETAINER .. Screen disc

STRAINER ASM. .. Piston cooling and main bearing oilSCREEN ASM. .. Strainer

SCREEN .. Strainer - Pleated 40 meshCOVER ASM. .. Strainer - Perforated metal

CYLINDER.. CoverSTUD ASM. .. Cover

STUD .. 3/8 -16 -24x 18-3/16 in. longNUT,. Lock - 3/8 -24 hex.

NUT.. Lock - 3/8 -24 hex.STRAINER ASM. .. Scavenging oil

SCREEN .. Strainer - No. 6 mesh -.025 wire cloth - BrassRING .. ScreenDISC.. %een \ Applied Prior to September 1972DISC ASM. .. Screen - Applied after September 1972

1 B36

EL EC TR O-MOTIVE DIVISION GENERAL MO TOCS CO RPO @A TION

P.L. No. B36

Ref. PartNo. Number

3738

*3940414243444546474849505152535455

z;

2:6061

::64

26768697071

;:7474757576

*76*77●78*79*8O

818283

*84

85●86

87*88*8990

830858683085878339583831084184817878481786808518280804458085246808085282260538226051847892484816558478893803271780327198349503

21920780856938085692808522680852278085253

179816103320

808550780208918085149

142520179818103320

8020893817830780340308089433

103028817420793149198174208931491881742139314922

453669454565

93354089315446

103758817420981750638269124

932125282694188269125931475793147568269415

QuantityRecmired

LUBE OIL STRAINER

Description

STRAINER ASM. .. Lube oil

STRAINER ASM. .. Scavenging oilSCREEN .. Strainer - Perforated metalDISC .. BottomSTUD.. 3/8 - 16x 3/8 -24 x 2-3/8 - Formerly 8479008

SEAL .. Strainer -3.609 I.D.SEAL .. Strainer -2.859 I.D.SEAL .. Piston cooling and main bearing strianer - 5-1/2 I.D.CRAB .. StrainerWHEEL .. HandGASKET .. Scavenging oil strainerGASKET.. Piston cooling and main bearing strainer to housingGASKET.. Scavenging oil strainer to housingSEAL .. Ring - Scavenging oil strainer -4.859 I.D.PLATE ASM. .. Strainer - Replaces 8226050PLATE .. Strainer - Basket - Replaces 8186925 and 8269287NUT.. Leek - 3/8 -24 hex.NUT.. Lock - 1/2 -20 hex.WASHER .. Plain - 1/2NUT.. Wing- 1/2-20COVER ASM. .. Strainer

COVER .. StrainerGUIDE .. LongGUIDE .. ShoflGASKET.. CoverBOLT.. Cover- 5/16 - 18x 3/4 hex. headWASHER .. Lock -5/16 - Formerly 6101223

BOLT ASM. .. SwivelBOLT.. Swivel - 3/8 - 16x 1-1/4 in. longCLEVIS .. FlangedPIN.. Taper groove - 1/4 x 1 in. long

BOLT.. Clevis - 5/16 -18 x 1 hex. headWASHER .. Lock -5/16 - Formerly 6101223HANDWHEEL .. 3/8 -16COCK .. Cut-out - 1/2GASKET.. Cut-out cock mountingELBOW .. FlangedNUT.. 1/2 -20 hex.PLUG .. DrainSEAT.. ValveGASKET.. Drain plug - RodGASKET.. Valve seat mountingROD ASM. .. DrainROD ASM. .. Drain

PIN.. Roll - 1/4 x 3 in. longPIN .. Roll - 1/4 - 1-1/4 in. longSEAL.. Plug - Replaees 9314920

SEAL .. Rod asm. plugPIN .. Straight -5/16x 1-1/2 in. longRETAINER .. RodSPRING.. RetainerBODY.. Valve - No longer available - Replaced by Ref. Nos.

85 thru 89BODY.. ValvePIPE ASM. .. Strainer valve body

COVER.. Valve bodySPRING .. Valve retainerRETAINER.. ValveGASKET.. Valve mounting

Repl. 8269124Valve Body

B36

EL EC TR O-MOTIVE DIVISION GENERAL MO TOt S CORPORATION

Ref.No.

91*92*93*94*95*96

;;99

+100+101+102

*+103*+104*+105*+106*+107*+ 108

PartNumber

826930882691508269143454512

82692888032743

179851179839

610122583667858080850807466182183658428233

181432610122984969898496990

—

A

1

;

QuantityRt wired—

B

i

:114411

P.L. No. B36LUBE OIL STRAINER

Description

STRAINER ASM. .. Lube oil

GATE ASM. .. Includes stopGATE ASM. .. StopSTOP ASM. .. GatePIN .. Spring -3/16 x 3/4 in. long - Formerly 454812

CLAMP ASM. .. PipeNUT.. 3/8 -16 hex.BOLT.. Valve mounting - 3/8 - 16x 3 hex. headBOLT.. Valve mounting - 3/8 - 16x 1 hex. headWASHER .. Plain - 3/8

GASKET.. Main lube oil inlet and flanged elbow (Ref. No. 104)GASKET .. Strainer to housing coverGASKET .. Scavenging and main lube oil outletFLANGE .. Lube oil inlet - 5/8 in. thickELBOW .. Flanged -90°-3.25 O.D. tubingBOLT.. Hex. head 1/2 - 20x 1-5/8WASHER.. Flat - 1/2GASKET KIT.. Lube oil strainer element - See Pam List 99GASKET KIT.. Lube oil suction strainer - See Parts List 99

77te following components are required to convert from the origimldesign to the current &sign lube oil strainer.See ‘M.I. 9612or cintact our Se6ice Departmen~for &tails. - -

*109 9321252*no 8269418*111 9314757*112 9314756

*113 9314896*114 9314898

*115 9314899*116 110532

8117 9314919*118 9314918*119 9314922*120 9315446’121 8032717*122 6101225

111144

BODY.. ValvePIPE ASM. .. Strainer

/

Required for conversionSPRING .. Vaive retainer of gate valveRETAINER.. Valve

PLATE ASM. .. AdapterSTUD .. Adapter plate to valve seat -

3/8 -16-24 x2-1/16 in. longGASKET.. Adapter plate to housing

!

Required forSCREW .. Adapter plate to housing - conversion of

No. 10 -24x5/8 flat head - Slotted strainer housingSEAT.. Valve drainGASKET.. Valve seat mountingROD ASM. .. DrainSEAL.. Rod asm. plugNUT.. Lock - 3/8 -24 hex.WASHER .. Plain - 3/8

3 B36


P.L. No. B36LUBE OIL STRAINER

64

65

41

17

18 I19

23 12

22

T@

Ref. No. 1.—— ——— ————— —— —.——. .

1II

I

JII

II

L

r

I

45

5657

60

6261

E

5951

52

58——— —— —-

: —-----+---- ——— -1

B36

L -— -- ———— ——— —— J

Ref. Nos. 4 and 5

PLATE A36-1

4


Ref. PartNo. Number

1*2*3*4/5

*6

{*7

*8

9*9*9*9

9*910

*lo*lo

11*11*II*II

11*11

1212

*12

131415

1616

*16

8221309817603381069198084556 Y8252844

9330012

8360554

9330013

822131081760268106920808456180294588360533822131280396678360532

822131680294648029457802951480294598360536822131880396698360535

825162280291448028366

822132080295628360537

—

A

1

1

i

1

i

i

I

Parts List No. B38PISTON COOLING AND PRESSURE PUMP

All 645 EnginesPLATE B38-I

QuantityRea ired

—

E

i

i

i

1.

i

;2

-1

Descrimion

8-645E1 engines (Model SRI IEIA only)8-645 EI,E2,E6,E8 enghes (Except Model SR1 lEIA)8-645 E4,E4B,E5,E7,E7 B,E7C and 12-645 E1,E2,E6,E8 engines12-645 E4,E4B,E5,E7,E7B,E7C,E9, E9B and 16-645E1,E2,

E6,E8 engines16-645 E4,E5,E7,E9 engines16-645E4,E4B,E5, E7,E7B,E7C,E9,E9 B,E1OB engines20-645 E4,E5,E7,E9 engines20-645E4,E4B,E5, E7,E7B,E7C,E9,E9 B,E1OB engines

PUMP ASM. .. Piston cooling and pressurePUMP ASM. .. Piston cooling and pressurePUMP ASM. .. Piston cooling and pressure - UTEX 8122947PUMP ASM. .. Piston cooling and pressure - UTEX 8122949PUMP ASM. .. Piston cooling and pressure - Replaced

by 9330012- UTEX Part No. 8296366PUMP ASM. .. Piston cooling and pressure - Replaces

8252844- UTEX Pm No. 8296366PUMP ASM. .. Piston cooling and pressure - Replaced

by 9330013- UTEX Part No. 8427270PUMP ASM. .. Piston cooling and pressure - Replaces

8360544- UTEX Part No. 8427270

BODY .. Pump - RearBODY .. Pump - RearBODY .. Pump - RearBODY.. Pump - RearBODY .. Pump - RearBODY .. Pump - Rear

BUSHING .. Rear bodyBUSHING.. Rear bodyBUSHING .. Rear body

BODY .. Pump - FrontBODY .. Pump - FrontBODY .. Pump - FrontBODY .. Pump - FrontBODY .. Pump - FrontBODY .. Pump - Front

BUSHING .. Front bodyBUSHING .. Front bodyBUSHING .. Front body

BODY .. Pump - CenterPIN .. Dowel - 3/8x 1-1/4PIN .. Dowel - 3/8x 7/8

COVER .. Pump - Formerly 8221300COVER .. PumpCOVER .. Pump

f 77zecenter drive gear on lube oiIpressurepumps 8252844 and 8360554 wasformerly keyed to the drive shaft. Due to achange in design, the center drive gear is now attached to the rear dn”vegear by the use of two sIotted spring pins. Inaddition, the centergear keyway on the drive sh@ has been removed. If this new driveshaft @art numbers 9330010for16 cyl. pump and 9330011for20 cyl. pump) is to be used with the earlier designrearandceruerdnvegears, thesegearswillhave to be drilledto accept the requiredpins. Contact our Sewice Departmentfor detailsregardingthismodification.8252844 and 8360544pumps sent in on a unit exchange basis will be remanufactured to include the new designcomponents.

B38

EL EC TRO-MOTIV

P.L. No. B38

Ref. PartNo. Number

1717

*17

18d18018

18

19#J19419

*$19*$19

20*20

21*21*2 I*21

21

*2 I*2 I

*2 I

22*22● 22

22*22

23*23*23

23*23

24*24*24

24*24

25● 25● 25

25*25

26*26● 26

26*26

822131980294988360543

8221314802952193300089330009

82213158028884933000683605519330007

80290348360539

82213138176031810670580845178251661

93300108360540

9330011

80295038029497808450082516238360541

8176028810672480845088320057836054781760308106723808450383182328360546

8029463802886980294928252365836054980295048028885802949183182328360546

—

4

1

1

1

2

1

1

1

i

1

1

—

B

i

i

i

2

i

1

1

1

1

1

E DIVISION GE NEt AL MOTORS CORPORATION

PISTON COOLING AND PRESSURE PUMP

QuantityRequired Description

PUMP ASM. .. Piston cooling and pressure

GASKET.. Pump cover mountingGASKET .. Pump cover mount~ngGASKET .. Pump cover mountmg

SPACER.. Pump bodySPACER .. Pump body - With 2-9/16 dia. hole for collarSPACER .. Pump body - With 3-1/16 dia. hole for collarSPACER .. Pump body - Replaces 8360538- Can be used

with either 8360551 collar or 9330007 collarCOLLAR.. Gear spacingCOLLAR .. Gear spacing - 2-1/2 in. O.D.COLLAR.. Gear spacing -3 in. O.D.COLLAR . Gear spacing - 2-3/4 in. O.D.COLLAR .. Gear spacing -3 in. O.D.

GASKET.. Body and spacerGASKET.. Body and spacer

SHA=.. DriveSHAFT.. DriveSHAFT.. DriveSHAFT.. DriveSHAFT.. Drive - No longer available - Use 9330010 and

(2) 456713 pins - See Note on Page 1SHA~.. DriveSHAFT.. Drive - No longer available - Use 9330011 and

(2) 456713 pins - See Note on Page 1SHAH.. Drive

SHAFT.. idlerSHAFT.. IdlerSHAFT.. IdlerSHAFI’.. IdlerSHAFT.. Idler

GEAR ASM .. Driven - RearGEAR ASM. .. Driven - RearGEAR ASM. .. Driven - RearGEAR ASM. .. Driven - RearGEAR ASM. .. Driven - Rear

BUSHING .. Gear - Formerly 8176032BUSHING .. GearBUSHING .. GearBUSHING .. GearBUSHING.. Gear

GEAR ASM. .. Driven - FrontGEAR ASM. .. Driven - FrontGEAR ASM. .. Driven - Front - Formerly 8028492GEAR ASM. .. Driven - FrontGEAR ASM. .. Driven - Front

BUSHING .. GearBUSHING .. GearBUSHING.. GearBUSHING .. GearBUSHING .. Gear

Ml

EL EC TR O-MOTIVE DIV Is ION GENERAL MO TOt S CO C? ORATION

Ref. PartNo. Number

27* 27

28*28

29*29*29{29*29

*{29*29

30* 30* 30

30*30

/31*3 I

*j31*3 I

3233

*34

3536

3737

*373838

*3839

*39

40414243

444546

47*47

48*48

4949

*49

8320058836054983182328360546

8176032810672180845108029522848596383605448485960

80295318029037802953382523648360550

8029523951804783605508485961

117982112139456713

80356258028329

84585308028880836054280813688384839838484081347358358553

8081367808136690937028221321

802949580294948116738

80283138041206

179839179843

179845179847179848

A

1.

1

-

-

11

14

1

i

I

1111

11

1

2

5

{See Note on Page 1.

B

1

1

11

14

i

i

i

11

1

4

i

P.L. No. B38PISTON COOLING AND PRESSURE PUMP

tityred

G

1

i

i

i

i

3

14

1

1

1

11

~sRequired

Description

PUMP .. Piston cooling and pressure

GEAR ASM. .. Driven - CenterGEAR ASM. .. Driven - Center

BUSHING .. GearBUSHING .. Gear

GEAR .. Drive - RearGEAR .. Drive - RearGEAR .. Drive - RearGEAR .. Drive - Rear - Not available - Use 8485963GEAR .. Drive - RearGEAR .. Drive - Rear - Not available - Use 8485960GEAR.. Drive - Rear

GEAR .. Drive - FrontGEAR.. Drive - FrontGEAR.. Drive - FrontGEAR .. Drive - FrontGEAR.. Drive - Front

GEAR.. Drive - Center - Replaced by 9518047GEAR .. Drive - Center - Replaces 8485964 and 8029523GEAR .. Drive - Center - For modified pump use 8485961GEAR .. Drive - Center - Formerly 8485962 gear asm.

KEY .. Woodruff - 3/8X 1-1/4KEY .. Woodruff - 1/4 x7/8PIN .. Slotted spring - 3/8 x 1 in. long

GEAR .. Spur -80 tooth - Pump driveBOLT.. Hex. head - l/2-20x 1-1/4 drilled

SLEEVE.. Driveshaft - Formerly required (2) -8028880SLEEVE.. DnveshaftSLEEVE .. DriveshaftWASHER .. Special - 1-1/32 I.D. X 2-3/ 16 O.D. X 3/ 16WASHER .. Special - 1-1/32 I.D. X 2-3/8 O.D. X 3/8WASHER .. Special - 1-5/32 I.D. X 2-15/32 O.D. X 3/8NUT.. Lock -1-14 hex.NUT.. Lock -l-l/8 -l2hex.

FLANGE .. CouplingSHIELD .. DustSEAL.. O-RkgSEAL .. Oil

BOLT .. Hex. head - Special 1/2 -13 x 1-1/8 - Idler shaft lockingWASHER .. Copper - 1/2

WIRE .. Lock -3/ fit dia. x 500 ft.

BOLT .. Hex. head - 3/8 - 16x 1- DrilledBOLT.. Hex. head -3/8 - 16x 1-1/2 -Drilled

BOLT.. Hex. head -3/8- 16x 1BOLT.. Hex. head - 3/8 - 16x 1-1/2

BOLT.. Hex. head - 3/8 - 16x 1-3/4BOLT.. Hex. head - 3/8 - 16x 2BOLT.. Hex. head -3/8- 16x2-1/4

3 B38


P.L. No. B38

Ref. PartNo. Number

50*50* 50*50* 50

50* 50

5152525353

*54*55*55*57*57*57●57

941204894120498028958

179896179897

8294379190270

8029142103321

610122561012298349503

8028264181432

61012298261166821002383063568375381

—

c

44

:

-8.

1:10

-1

PISTON COOLING AND PRESSURE PUMP

Iuaeq—

D

44

;

-8

1:101

tit}rec—

E

i

1

?

-8

11010

-1

F

i

1

>

-8

1;10

-1-

—

G

-8

1

;8

1:10.

i

Descrbtion

PUMP ASM. .. Piston cooling and pressure

BOLT.. Hex. head - 1/2 - 13x 2-7/8BOLT.. Hex. head - 1/2 -13 x3-1/8BOLT.. Hex. head - 1/2- 13x 3-7/8BOLT.. Hex. head - 1/2- 13x 3-3/4BOLT.. Hex. head - 1/2 -13 x4BOLT.. Hex. head - 1/2- 13 x7-1/4BOLT.. Hex. head- 1/2- 13x4-1/4

WASHER .. Copper - 3/8WASHER .. Lock - 3/8WASHER .. Flat - Ground - 3/8WASHER .. Flat - Ground - 1/2WASHER .. Flat - 1/2 - Cadmium plated

GASKET.. Pump mountingBOLT.. Hex. head - 1/2 - 20x 1-5/8pump mountingWASHER .. Flat - Ground - 1/2KIT.. Gasket change out - See Parts List 99KIT.. Gasket change out - See Parts List 99KIT.. Gasket change out - See Parts Lkt 99KIT.. Gasket change out - See Parts List 99

B38


P.L. No. B38PISTON COOLING AND PRESSURE PUMP

Ref. No. 1

24

32

29

46

36

35

Ref. No. 5PLATE B38-I

5 B38

EL EC TRO-MOTt VE DIVISION GENERAL MOTORS CORPORATION

Parts List No. B40LUBE OIL SCAVENGING AND FUEL OIL PUMP

All 645 Engines

[L49 51 21 J 1 20

Ref. Part QuantityNo. Number Req ired

●1●2*3●4

●5●6●7

8

●9

*99

9

8213579821272882127778252842

8449658841781084177548417074

8498154

80802848498099

8410219

—

A..

-

1

--

.

1

.

—

i

.

i

1

—

ii

i

-.

1

ii

-

i

.

1

Ref. No. 8PLATE B@-]

Description

8445 E1,E2 engines

}

With threaded fuel8-645E5 and 12-645EI ,E2 engines pump connections12-645E5 and 16-645E1,E2 engines (Applied to units16,20-645E4,E5 engines8-645E1,E2,E6,E8 engines

prior to Sept. 1970)

8-645E4,E4B,E5,E7,E7B, E7C and 12-645EI ,E2,E6,E8 engines124545E4,E4B,E5,E7,E7B, E7C,E9,E9B and 16-645E1,E2,E6,E8 engines16,20-645E4,E4B,E5,E7,E7 B,E7C,E9,E9B,EIOB engines

PUMP ASM. .. Scavenging and fuel oilPUMP ASM. .. Scavenging and fuel oil

/

With threaded fuelPUMP ASM. .. Scavenging and fuel oil pump connectionsPUMP ASM. .. Scavenging and fuel oil

- Formerly 8252482PUMP ASM. .. Scavenging and fuel oilPUMP ASM. .. Scavenging and fuel oil

}

With flanged fuelPUMP ASM. .. Scavenging and fuel oil pump connectionsPUMP ASM... Scavenging and fuel oil

PUMP.. Fuel - Replaces 8020257 (R.H. rotation engines) and 8102911(L.H. rotation engines) - See Pages 5 and 7

PUMP.. Fuel - See Page 4PUMP .. FueI - Repkes 8452409 (R.H. rotation engines) and 84328%

(L.H. rotation engines) - See Pages 6 and 7PUMP .. Fuel - See Page 4


EL EC TR O-MOTIVE DIVISION GENERAL Mo Tots CORPORATION

P.L.No.MOLUBE OIL SCAVENGING AND FUEL OIL PUMP

Ref. Part QuantityNo. Number Required Description

i’%efo[lowing components are applicable to zhreaded and ji%mged connection type scavenging pumps unlessotherwise specl>ed in the description column.

1011

*12131415

*I617

20202122

::

32829

30303030

3132

----

8212755821276780283668077938

1814448032719

1067516101229

8213581821277582127548039669

802946080294588039667825162580290348262754

802836680294988028880838483981347358029495

8029503802949680295118251763

82127538029494

82135808449615821272782127788251979

117982802952980295238029547810672180295228029529

1

II2I11II

i[

I

iI

~

411111

i

11

-

i3

i1

i

8-645 EI,E2,E6,E8 engines

8-645 E4,E4B,E5,E7,E7 B,E7C and 12-645EI,E2,E6,E8 engines

12-645 E4,E4B,E5,E7,E7 B, E7C,E9,E9B and 16-645 E1,E2,E6,E8 engines

16,20-645E4,E4B, E5,E7,E7B,E7C,E9, E9B,E1OB engines

PUMP ASM. .. Scavenging and fuel oil

BR$~~LT ~~M. .. Fuel pump

DOWEL.. Bracket locatingCOUPLING.. Fuel pump shaftBOLT.. Fuel pump bracket - 1/2 - 20x 3-1 /2 hex. headNUT.. Leek - 1/2 -20 hex.KEY .. Woodruff -3/16x 3/4 in. longWASHER .. Flat - 1/2 - Flanged connection pump

HOUSING ASM. .. PumpHOUSING ASM. .. Pump

)Front

HOUSING ASM. .. PumpBUSHING.. Housing

~~~~~~~ ~~~”“- ~~~ } Rear. ..BUSHING .. Housing

HOUSING .. Pump - CenterGASKET.. Front to rear housing mountingGASKET.. Center housing mounting

DOWEL.. 3/8 x 7/8 in. longGASKET.. Pump bracket to pump housingSLEEVE .. Front housingWASHER.. Special - 1-1/32 I.D. x 2-3/8 O,D. x 3/8NUT.. Shaft -1-14 hex.BOLT.. Hex. head - Special 1/2 - 13x 1-1/8 idler shaft locking

SHAFT.. PumpSHAFT.. PumpSHAFf.. Pump

1

Idler

SHAFf’ .. pump

BUSHING.. Fuel pump bracketWASHER .. Copper - 1/2

SHAFT.. Pump drive - Threaded connection pumpSHAFT.. Pump drive - Flanged connection pumpSHAFT.. Pump driveSHAFT.. Pump driveSHAFT.. Pump driveKEY .. Shaft - 3/8x 1-1/4 in. longGEAR.. DriveGEAR.. Drive

}Front

GEAR.. DriveGEAR .. Drive - Center

~~~~ -~ \ Rear..

2

EIECTk O-MOTIVE Di VISION GENERAL MOTORS CORPORATION

Ref. PanNo. Number

38 802946238 802897238 802951338 834191639 802946139 802888339 834048540 834191741 834048442 802886842 802946242 834191843 802888343 802946143 834048544 803562545 802832946 8116738

47 17988447 17989747 18715247 9424959

*48 10332348 6101229

49 17984550 804120650 802831351 10332151 610122552 802914253 179843

*54 106958

*55 8028264*56 181432*57 6101229

+“58 8210308+“58 8210019;“58 8210018f*58 8306357

P.L.NO.B40LUBEOILSCAVENGING ANDFUELOILPUMP

QuantityReauired

—

4E

1

1

I

-14

.—

BF

‘1

‘1

‘1

-14

cG

-1‘1

-1

-1

-14

As Req.

8

i8

31

>714

11010

1

i

i8

3

‘177141

1:10

‘1

i

i8

31

77141

1

—

DH

‘1

‘111

‘1

-114

i

i

31

i714-

11010

‘1

Descrimion

PUMP ASM. .. Scavenging and fuel oil

GEARASM...DrivenGEARASM...DrivenGEARASM...Driven

1

Front

GEARASM...DrivenBUSHING..GearBUSHING..GearBUSHING..Gear

GEARASM...Driven -CenterBUSHING ..Gear

GEARASM...DrivenGEARASM...Dnven

}Rear

GEARASM...DrivenBUSHING..GearBUSHING..GearBUSHING..Gear

GEAR.. Pump driveBOLT.. Gear to shaft - 1/2 -20x 1-1/4 hex. headWIRE.. Lock - 3/64 dia. -500 ft. length

BOLT.. Front housing mtg. - 1/2 - 13x 1-3/8 hex. headBOLT.. Front housing mtg. - l/2 - 13x 4 hex. headBOLT.. Front housing mtg. - 1/2 - 13x 5 hex. headBOLT.. Front housing mtg. - 1/2 - 13x 8-3/8 hex. headWASHER .. Lock - 1/2 - Threaded connection pumpWASHER .. Plain - 1/2 - Flanged connection pump

BOLT.. Bracket to front housing -3/8 - 16x 1-3/4 hex. headBOLT.. Bracket to front housing -3/8 - 16x 1-1/2 hex. head drilledBOLT.. Bracket to front housing -3/8 - 16x 1 hex. head drilledWASHER.. Leek - 3/8 - Threaded connection pumpWASHER.. Plain - 3/8 - Flanged connection pumpWASHER .. PlairI - 3/8BOLT.. Bracket to front housing - 3/8 -16 x 1-1/2 hex. headKEY .. Woodruff- 1/16x 1/2 in. long - Flanged connection pump

GASKET .. Pump mountingBOLT .. Pump mounting - 1/2 -20x 1-5/8 hex. headWASHER .. Plain - 1/2

GASKET KIT.. Change out - Scavenging oil pump

}

GASKET KIT.. Change out - Scavenging oil pump SeeGASKET KIT.. Change out - Scaven~ng oil pump Parts List 99GASKET KIT.. Change out - Scavenging oil pump

f Not applicable to E2 and E5 marine engines with “Y” type iube oil strainers. Refer to Parts List 34 forappropriate gaskets and seals.

3

EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO@ PO RATION

P.L. No. B40LUBE OIL SCAVENGING AND FUEL OIL PUMP

Fuel Oil Pump Assembly

12


Ref.No.

PartNumber


*12

*33

45

{(j+7

8*9

*1O*11

121314

80802848410219

95209989520938

8228322106958

95210009520999

3278364808867280886738082104

17979582283218278579

1

1

611

;1i

11

PUMP ASM. .. Fuel oil - Threaded comections -3.6 G.P.M. @ 1200 R.P.M.PUMP ASM. .. Fuel oil - Flanged connections -3.6 G.P.M. @ 1200 R.P.M.

CASING ASM. .. Includes bushing - Replaces 8118894CASING ASM. .. Includes bushing - Replaces 8441194

ROTOR ASM. .. Includes rotor, shaft, and keyKEY .. woodruff - No. 1IDLER ASM. .. Includes bushing - Replaces 8118895HEAD ASM. .. Includes idler pin - Replaces 8118896

KIT.. Gasket - HeadGASKET.. Head -.001 plasticGASKET.. Head -.003 plasticGASKET.. Head -.005 plastic

BOLT.. Hex. head - 1/4 - 20x 3/4 - Formerly 181311SEAL.. MechanicalNUT.. Packing

f The new design idler will not mate with the old style head, and the new style head wi[inot mate with the okiidler. Accordingly, when one of the old s~yle components needs replacing, both old style components wiIIhave to be repIaced with the new design parts.

B40 4

EL EC TR O-MOTIVE DIVISION GE NE SAL MOTORS CORPORATION

P.L. No. B40LUBE OIL SCAVENGING AND FUEL OIL PUMP

Fuel Oil Pump Assembly - Threaded Connections

Ref.No.

PartNumber

1

2

345

:7

:101112131415161718

8020257

8102911

8017801179795.-. .

8116541811623180178068017804801780580620168033798806201880178178017818801780980178238017822

106958

‘\’\, fi\’5\ [4/ 7

9

Ref. Nos. 1 and 2PLATE B40-3

@Y-Req. Description

1

11

PUMP ASM. .. Fuel - lL-CC-X75 -1.7 G.P.M. @ 1200 R.P.M. -C.C.W. rotation

/

Replaced by

PUMP ASM. .. Fuel - IL-C-X75 -1.7 G.P.M. @ 1200 R.P.M. -8498154-

C. W. rotationSee Page 7

HEAD .. Fuel pump - Includes idler pinBOLT.. Head to body - 1/4 -20x 3/4 hex. head - Replaces 100109GASKET.. Fuel pump cover - Incl. are (1) .0005 in. th. and (1) .005 in. th. gasketBODY .. Fuel pumpBODY .. Fuel pump

BUSHING.. Shaft rotor endIDLER.. Fuel pumpROTOR.. Fuel pump - Includes shaftSEAL ASM. .. Od

SEAL,. Oil - Rotating partsSEAL.. Oil - Stationary partsPIN .. Drive -.165 in. lg. x .092 in. diameter

WASHER .. Felt - Oil sealGASKET.. Seal to pump bodyGASKET.. Cap to sealCAP .. Housing to plug

KEY .. Woodruff - No. 1

5

EL~c~Ro.~oT,vE OIVIS1ON GE NEt AL MO TOCS CORPORATION

P.L. NO. B40LUBE OIL SCAVENGING AND FUEL OIL PUMP

Fuel Oil Pump Assembly - Flanged Connections

613

4 II

3 !:

14

17

Ref.No.

1

2

~4

:789

*:O1112131415161718

PartNumber

84 TJ89(j

8A5240$)

8017801179795

8453631----

84536308453632845363380620168033798805201880178178017818801780980178238017822

106958

Ref. Nos. 1 and 2PLATE B40-4


f IPUMP ASM. .. Fuel - lL-C-6928 -1.7 G.P.M. @ 1200 R.P.M. -

C.W. rotation

1

Replaced by

1 PUMP ASM. .. Fuel - IL-CC-6928 -1.7 G.P.M. @ 1200 R.P.M. -8498099-

C.C. W. rotationSee Page 7

HEAD.. Fuel pump - Includes idler pin: BOLT.. Head to body - 1/4 -20x 3/4 hex. head

GAS KET.. Fuel pump cover - Consists of two gaskets; HOUSING .. Fuel pump1 IDLER.. Fuel pump1 BUSHING .. Shaft rotor end1 ROTOR .. Fuel pump - Includes shaft1 SEAL ASM. .. Oil1 SEAL.. Oil - Rotating parts

SEAL.. Oil - Stauonary parts; PIN.. Drive -.165 in. long x .092 in. diameter1 WASHER .. Felt - Oil seal1 GASKET.. Seal to pump body1 GASKET.. Cap to seal

CAP .. Housing to plug: KEY .. Woodruff - No. 1

B40 6


P.L.No. B40LUBE OIL SCAVENGING AND FUEL OIL PUMP

Fuel Oil Pump AssemblyFlanged and Threaded Connections

8—

41

9 15

16

m I

a- 18

5

3

20

6/’ ,o~

Ref. PartNo. Number

1

2

34

:7

;

101112131415161718

;;

8498099

8498154

8017801179795181311

84536318027571

--------

8017804----

95168228453632

----95141449089606

. ..-951414295115329514143

~1 I ‘+3 #’, ,-/ %2 ~14

Ref. No. 1 Ref. Nc. 2

PLATE A40-5


A B1 -

1

1 16 -- 81 -

11 -

1

1 11 -

1i -

11

i 11 -

1i -

1

PUMP ASM. .. Fuel - Flanged connection -1 LA-6928 -1.7 G.P.M. @ 1200 R.P.M. - C.C.W. or C.W. rotation - Replaces 8432896and 8452409

PUMP ASM. .. Fuel - Threaded connection - lLA-X75 -1.7 G.P.M.@) 1200 R.P.M. - C.C.W. or C.W. rotation - Replaces 8020257 and 8102911HEAD.. Fuel pump - Includes idler pinBOLT.. Head to body - 1/4 -20x 3/4 hex. headBOLT.. Head to body - 1/4 -20 x 5/8 hex. headGASKET .. Fuel pump cover - PlasticGASKET.. Fuel pump cover - PlasticHOUSING.. Fuel pumpHOUSING.. Fuel pump

IDLER.. Fuel pumpROTOR .. Fuel pump - Includes shaftROTOR .. Fuel pump - Includes shaftBUSHING .. RotorBUSHING .. RotorRING.. RetainingSEAL ASM. .. PumpPLUG ASM. .. HousingPLUG ASM. .. HousingSEAL .. O-Ring - Plug to hous?ngSEAL.. O-Ring - Plug to housing

EL EC TE O-MOTIVE DIVISION GENERAL MO T08S CORPORATION

Ref.No.

567

;1011

*12

PartNumber

817384681738478173849817385181738488173850

181429115551

803271961012298084670

----

Qty.Req.

111

:1444411

LUBE OIL SEPARATOR

Lube Oil Separator

8,12,16-645 EI,E2,E6 and E8 Engines

Ref. No. 1

PLATE A42-1

Description

SEPARATOR ASSEMBLY .. Lube Oii

HOUSING .. Oil separatorCOVER.. Oil separatorGASKET.. Housing coverSPRING .. Falter holderFILTER .. OilBOLT.. 1/2-20 x 1-1/4 hex. headWASHER .. Lock - 1/2

NUT .. Lock - 1/2-20 hex.WASHER .. Plain - 1/2GASKET.. Separator mountingSUPPORT ASM. .. Od separator - See Page 6

Parts List No. B42

1 B42

EL EC TR O-MOTIVE DIVISION GE NEt AL MOTORS CO EP ORATION

P.L. No. B42

Ref. PartNo. Number

*1 83325841 84481632 8335768

*3 83357673 8448162

*4 83357664 84532375 8335770

*6 83357656 84481647 9415838

!? 8;%:10 17988511 6101229

“12 834190913 834929314 834929115 13851716 834883517 834929218 9415840

120382;: 12037721 830695822 17984522 17984123 6101225

*24 102635

25 834170625 844880125 908557326 827172927 17984128 610122529 10263530 18137430 18138031 8289127

32 950240933 9502412

34 809859535 12014136 11875237 8027437

9: 118757189065

@38 189064*39 3245596

39 8449628*4O 9081771

LUBEOILSEPARATOR

Lube Oil Separator, Ejector, and Eductor Tube AssemblyAll &15 Turbocharged Engines

Qty.Req.

PLATEB42-2

Description

A

4414

44

1

i4444

4

.

A.R2 2 21 1 I2 2 22 2 22 2 22 2 21 1 11 1 1- - 1

645 Engines with 8332584 separator645 Engines with 8448163 separator645 Engines with 8448163 separator and two-piece eductor tube arrangement

SEPARATOR ASM. .. Lube oil-Replaced by8448163SEPARATORASM. ..Lubeoil

HOUSING ..SeparatorELEMENT .. Separator - With pull ring handleELEMENT.. Separator - Whh strap handleSPRING.. Element securingSPRING .. Element securingGASKET.. CoverCOVER .. SeparatorCOVER.. SeparatorBOLT.. Hex. head 3/8 - 16x 1WASHER .. Lock - 3/8

GASKET.. Separator mountingBOLT.. Hex. head 1/2- 13x 1-1/2WASHER .. Flat - 1/2

EJECTOR ASM. .. Lube OtiEND .. EjectorNOZZLE .. EjectorWASHER .. Lock - NozzleGASKET.. End to chamberCHAMBER .. EjectorBOLT .. Hex. head 3/8 - 16x 1-1/4WASHER .. Lock - 3/8NUT.. Hex. 3/8 -16

GAS KET.. Ejector mountingBOLT.. Hex. head 3/8 - 16x 1-3/4BOLT.. Hex. head 3/8 - 16x 1-1/4WASHER .. Flat - 1/2NUT.. Hex. 3/8 -16

CONNECTION.. Flexible -4.81 in. longCONNECTION .. Flexible -5.12 in. longCONNECTION .. Flexible -4.62 in. longGASKET.. Flexible connection and eductor tubesBOLT.. Hex. head 3/8 - 16x 1-1/4WASHER .. Flat - 3/8NUT., Hex. 3/8 -16BOLT .. Hex. head 3/8 -24x 1-1/2 - Flex. connection to exhaust ductBOLT.. Hex. head 3/8 -24 x 2-1/4 - Flex. corm. to eductor tubes to ex. ductNUT .. Lock -3/8 -24

TUBE ASM. .. Eductor - OuterTUBE ASM. .. Eductor - Inner

TUBING .. Steel - Copper brazed - 1/2 O.D. x 20 ft.NUT.. Tube - 1/2 -45° flareCONNECTOR .. 1/2 tube X 3/8 M.P.T.ELBOW ..90° - 1/2 tube X 1/2 M.P.T.ELBOW ..90° - 1/2 tube X 3/8 M.P.T.BUSHING .. Reducing -1 M.P.T. x 1/2 F.P.T.BUSHING.. Reducing -1 M.P.T. x 3/8 F.P.T.CLIP .. Tube - Used when tube is clamped to separator coverCLIP.. Tube - Used when tube is clamped to separator housingPIPE ASM. .. Flanged - W (12-645 E4,E5,E7,E9 only) - Mounted

between ejector and flexible connection

B42 2

EL EC TR O-MOTIVE DIVISION GE NEt AL MOTORS CO R? Ot AT iON

P.L. NO. B42LUBE OIL SEPARATOR

251337[32

% ‘/

2

h+

PLATE B42-2

3

,-’

B42

EL EC Tt O-MOTIVE DIVISION GENERAL MoTors COt PO RATION

LUBE OIL SEPARATORP.L. No. &42

Lube Oil Separator and Elector Assembly - Previous Design16 and 20-645E4 Turbocharged Engines

MP36 and MP45 Units

PLATE A42-3

Ref. PmNo. Number

1 83325842 83357683 83357674 83357665 83357706 83357657 94158388 1203829 8028760

10 17988511 6101229

12 8341909i 3 834929314 8349292

*15 8349291*I6 138517

17 834883518 9415840

120382;: 12037721 830695822 17984323 610122524 102635

189065:: 8040322

*27 11946728 10942929 811672930 14430831 836429932 835623933 18143534 610122935 806146036 804593037 813301338 822884939 835268740 8350137

*41 179879*42 6101229

43 834170644 827172945 17984146 18137447 610122548 10263549 8289127

Qty.Req.

I1111144414441111

A.R.411441

A!R.

A!R.44

;44444

Description

SEPARATOR ASSEMBLY.. Lube oil - Replaced by 8448163- See Page 2HOUSING.. Oil separatorELEMENT.. Oil separatorSPRING.. ElementGAS KET.. CoverCOVER.. Oil separatorBOLT.. Cover mounting - 3/8 - 16x 1 hex. headWASHER .. Lock - 3/8

GASKET.. Separator mountingBOLT.. Separator mounting - 1/2 -13 x 1-1/2 hex. headWASHER.. Plain - 1/2

EJECTOR ASSEMBLY.. Lube oil - See Page 2END.. EjectorCHAMBER.. EjectorNOZZLE.. Ejector endWASHER.. Lock - External tooth -1 inch - Ejector end nozzleGASKET.. Ejector end to chamber

BOLT.. Ejector end to chamber - 1/8 - 16x 1-1/4 hex. headWASHER .. Lock - 3/8NUT.. 3/8 -16 hex.

GASKET.. Ejeetor mountingBOLT.. Ejector mounting - 3/8 - 16x 1-1/2 hex. headWASHER .. Plain - 3/8NUT.. 3/8 -16 hex.BUSHING .. Reducing -1 M.P.T. X 1/2 F.P.T.CONNECTOR .. 5/8 tube X 3/4 M.P.T.UNION .. 5/8 tubeELBOW .. 5/8 tube X 1/2 M.P.T. X 90°TUBING .. 5/8 in. O.D. x .049 wall copper 50 ft.NUT .. 5/8 tubeFLANGE.. DrainGASKET.. Drain flangeBOLT.. Flange mounting - 1/2 -20 hex. headWASHER .. Plain - 1/2NIPPLE.. Close pipe - 3/4 M.P.T. x 3/4 solder - BrassELBOW.. Union - 3/4 solderTUBING .. 1.050 O.D. x .072 waII copper 20 ft.TEE.. Pipe - 3/4 solder x 3/4 solder x 3/4 F.P.T.CLIP .. TubeCLIP .. TubeBOLT.. Clip mounting - 1/2 -13 x 3/4 hex. headWASHER .. Plain - 1/2

CONNECTION.. FlexibleGASKET.. Connection mountingBOLT.. Connection mounting - 3/8 - 16x 1-1/4 hex, headBOLT.. Connection mounting - 3/8 - 24x 1-1/2 hex. headWASHER .. Plain - 3/8NUT.. 3,/8 - 16hex.NUT.. Lock - 3/8 -24 hex.

8364591,8366175

B42 4

EL EC TR O-MOTIVE DIVISION GE NEEAL MOTORS CORPORATION

P.L. No. B42LUBE OILSEPARATOR

—.--7\

I

i!

//

7’

——36

294-U:f

40

!

\

k\\

PLATE A42-3

5

EL EC TR O-MOTIVE DIVISION GE NEt AL Mo Tots CO RPO tATION

P.L. No. B42LUBE OIL SEPARATOR

Lube Oil Separator Support and Cover Assembly

8,12, 16,-645E1 ,E2,E6,E8 Engines

Ref. Part Qty.No. Number Req. Description

A - 8,12, 16-645 E2,E6 engines - Right hand rotation- B 8,12, 16-645E 1,E2,E6,E8 engines - Left hand rotation

/ 1 8332618 1 - SUPPORT ASM. .. Oil separator/1 8233171 1 SUPPORT ASM. .. Oil separator - Formerly 8232171

2 8239980 i - HOUSING .. @)poti

2 8081397 - 1 HOUSING .. SUppO~\ Not available- Use Ref. No. 1

l%efollowing items Re$ Nos. 3 ihru 18 are applicable lo Coiumns A and B.

3 8028304 2 DOWEL .. Bushing and collar -

4 82331695 8348618

6 8035440

7 80813658 82331709 8032717

10 8029137

11 808487 I

1/4 x 5/8 in. l&g2 SLEEVE .. Shaft2 PLUG .. Pipe - 1/4 M.P.T.

8 STUD .. Support cover -3/8-16-24 x 1-7/8 in. lg.8123048 .. .002 0.S.8123049 .. .004 0.S.8126932.. .015 0.S.8126933 .. .017 0.S.8126934.. .019 0.S.

1 GASKET .. CoverCOVER .. Rear

: NUT .. Lock - 3/8-24 hex.

4 STUD .. Oil line - 3/8-16-24 x1-3/4 in. long8115306.. .002 0.S.8115307.. .004 0.S.8115308 .. .015 0.S.8115309 .. .017 0.S.8115310.. .019 0.S.

4 STUD .. Oil separator -1/2-13-20 x 2-7/16 in. lg.8123046.. .002 0.S.8123047.. .004 0.S.8126979.. .015 0.S.8126980.. .017 0.S.8126981 .. .019 0.S.

12 8081398 GASKET .. Support mounting13 181433 : BOLT .. Support mounting -

112-20 x 1-3/4 hex. head14 6101229 8 WASHER .. Plan - 1/2

15 8165628 6 BOLT .. Support mounting -3/4-16 x 8-1/2 hex. head

16 8028733 6 WASHER .. Plain - 3/4

●17 181440 4 BOLT .. Support mounting -*I8 6101229 4 WASHER .. Plain - 1/2

f For Models with Auxiliary Generators, See Parts List 62.

1314

I

10 6

4 8

5 4

12 9

3 7

1516

2


I/2-20 x 2-1/2 hex. head

B42 REVISED JULY, 1989

EL EC TR O-MOTIVE DIVISION GE NEt At MO TOCS CORPORATION

Parts List No. B44COOLING SYSTEM

Water Manifold Bracket Application16-645 E4,E4B,E5,E7,E7 B,E7C,E9,E9B,EIOB Engines

PLATE B44-1


This additional bracket support arrangement has been applied to 16-645 nubocharged enginessince February, 1977. The i~ems listed below are also avaithble as a kit for application to 16-645turbocharged engines manufactured withou~ this arrangement. Contact our Service Department

for complete details. Quantities shown are for one engine assembly.

9312008 2 BRACKET.. Support - Water manifold; 273045 2 BOLT.. Hex. head -1- 14x 3-1/43 131019 6 WASHER .. Plain -1 inch4 8032724 2 NUT .. Lock -1-14 hex.5 8347343 2 STRAP .. Saddle6 8032717 4 NUT.. Lock - 3/8 -24 hex.7 103341 4 WASHER .. Plain - 3/8

*8 9326240 1 KIT.. Water manifold support - Contains Ref. Nos. 1 thru 8 in thequantities shown - See Note above


P.L. No. ~COOLING SYSTEM

Water Manifold ApplicationAll 645 Engines

PLATE B44-2

Ref. PartNo. Number

QuamRequi

T

.-

6:-D. .. .-.

Description

8-645El ,E2,E6,E8 engines8-645 E4,E4B,E5,E6,E7, E7B,E7C engines12-645E 1,E2,E6,E8 engines12-645 E4,E4B,E5,E7,E7B, E7C,E9,E9B engines16-645E1 ,E2,E6,E8 engines16-645 E4,E4B,E5,E7,E7 B,E7C,E9,E9B,E1OB engines

& 20-645 E4,E4B,E5,E7,E7B, E7C,E9,E9B,EIOB engines

—

B

—

A

Current Design Manifold - With 3.370 In. Reduced Diameter Insert (Since June, 1971)

MANIFOLD.. WaterMANIFOLD.. WaterMANIFOLD .. Water

I

MANIFOLD.. Water Left BankMANIFOLD.. Water

- MANIFOLD .. Water1 MANIFOLD.. Water

*1*1*1*I*1*1*1

8461266846111984612688461121846127084419498433303

‘1

-

--1

.

1-

.

‘1

84612658461118846126784611208461269844195084333@t

1

. MANIFOLD.. WaterMANIFOLD.. WaterMANIFOLD.. WaterMANIFOLD.. WaterMANIFOLD .. WaterMANIFOLD .. WaterMANIFOLD.. Water

;22222

RightBank

Left Bank

Right Bank

‘1‘1

Previous Design Manifold - WItb 3.557 In. Diameter Insert

*3*3*3*3*3*3*3

8360130840596583601238368309836051183471478360563

8360131840596683601248368308836051283471468360562

MANIFOLD.. WaterMANIFOLD .. WaterMANIFOLD .. WaterMANIFOLD .. WaterMANIFOLD .. WaterMANIFOLD.. WaterMANIFOLD .. Water

MANIFOLD.. WaterMANIFOLD .. WaterMANIFOLD .. WaterMANIFOLD.. WaterMANIFOLD.. WaterMANIFOLD .. WaterMANIFOLD .. Water

‘1

1

44

::12!688488

1

‘I

44

1224$82412124

:

‘1

1

44

1224$8241212488

‘1

--‘I

44

163254)21616488

‘1

‘1

44

[6)2%1216[6488

4444444

55

84332728347415

SEAL.. Water - Applied to 3.370 in. dia. manifold insertSEAL.. Water - Applied to 3.557 in. dia. manifold insert

TUBE ASM. .. Water inlet - Replaces 8347340STRAP.. Saddle -16 cyl. engines see page 1NUT.. Lock - 3/8 -24 hex.BOLT ASM. .. Includes lockwasher - 3/8 -16x 1-1/8GASKET.. Manifold to water inlet tubeSEAL.. Cylinder liner to water inlet tubeGASKET .. Manifold to crankcase and inlet elbowBOLT.. Hex. head - 1/2 - 20x 2-1/4WASHER.. Flat - 1/2

ELBOW.. Water out)et - See Parts List 06

9093027834734380327178226964814235483058158347416

1814366101229

15

+16-645 turbocharged engines currently have aaliirionai man floid support applications - See Page 1.

2

EL EC TR O-MOTIVE DIVISION GENERAL MOTORS COe PO RATION

P.L. No. WCOOLING SYSTEM

,,I --

\,,,,. ,“lq ‘~I (

II 1

1;

I

f’

I

0

7

SECTION A-A

PLATE B44-2

3

SECTION B-B

EIECTR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION

P.L. No. B44COOLING SYSTEM

Fresh Water Pump Application8-645E 1,E8; 8-645 E2,E6 L.H. Rotation and 8-645E2 R.H. Rotation Engines

;46

12

1?

7

1411

I

Right Bank PLATE B44-3 Left Bank

Ref. PartNo. Number

1

;345677778

99

10111213

~.;:

d*15

161718

8058625824064880283388028760

181432181433

610122983713018360379836519783650378360474

81184198246615

10386880291638029149834741680294698268162

112578

181436179887

8032719

—

4

1

‘126

1:

:

‘1

1

‘12

;11

[648

CEY.Req —-

B

1

‘12

:32

‘1-1

1

‘12

;

‘1

1648

Description

8-645 E1,E8 engines8-645 E2,E6 engines - Left hand rotation8-645E2 engines - Right hand rotation

PUMP ASM. .. WaterPUMP ASM. .. Water } see Parts Lst 46

COVER .. BlidGASKET.. Pump and blind coverBOLT.. Hex. head - 1/2 - 20x 1-5/8BOLT.. Hex. head - 1/2 - 20x 1-3/4WASHER .. Flat - 1/2ELBOW.. Water inlet - R. bank - Used on SRI lEl models with low water detectorELBOW.. Water inlet - Right bankELBOW.. Water inlet - Right bankELBOW.. Water inlet - Right bankELBOW.. Water inlet - Left bank

PIPE .. IntermediatePIPE .. IntermediatePLUG .. Pipe - 1/2 M.P.T.GASKET.. Intermediate pipeGASKET.. Pump to elbowGASKET.. Inlet elbows to water manifolds - Right and left banksGASKET.. Drain lineWELL .. ThermometerPLUG .. Pipe - I/4 M.P-T. } Applied to Ref. No. 7

BOLT.. Hex. head - 1/2 - 20x 2-1/4BOLT.. Hex. head - 1/2 -13 x 1-3/4NUT.. Lock - 1/2 -20 hex.

8359614,8365210,8365138

EL EC7R 0-MOTIVE DIVISION GENERAL MOTORS CORPORATION

Ref.No.

;3

456

7

;

101112

13141516

171819

20212223

&~

$*25

PartNumber

824064880283388028760

181432181433

6101229

836381184524508452388

841911884088328452334

8029149832623384087838347416

8452519103343181435

181440179887181436

8032719

106642112578

8268162


Fresh Water Pump Application8-645E6 Engines - Right Hand Rotation

.

24

\ >’.-— —..—.-


Qty.Req.

1

;

6

3;

111

111

11

;

;2

4884

111

Description

PUMP ASM. .. Water - See Parts List 46COVER.. BlindGASKET.. Pump and blind cover

BOLT.. Hex. head - 1/2-20 x 1-5/8BOLT.. Hex. head - 1/2-20 x 1-3/4WASHER .. Flat - 1/2

ELBOW .. Water inletPIPE .. Intermediate - Includes lower flange onlyPIPE.. Water inlet - Does not include flanges

FLANGE.. Pipe - Welded to Ref. No. 8 at assemblyFLANGE.. Pipe - Welded to Ref. No. 9 at assemblyFLANGE.. Pipe - Welded to Ref. No. 9 at assembly

GASKET.. Pump to elbowGASKET.. Elbow to flangeGASKET.. Pipe to flangeGASKET.. Elbow and flange to water manifold

BRACKET.. Pipe supportWASHER .. Plain - 1/2BOLT.. Hex. head - 1/2 - 20x 2

BOLT.. Hex. head- l/2-20x2-l/2BOLT .. Hex. head - 1/2- 13x 1-3/4BOLT .. Hex. head - 1/2-20x 2-1/4NUT.. Lock - 1/2 -20 hex.

PLUG .. Pipe - 1-1/4 M.P.T.PLUG .. Pipe - 1/4 M.P.T. - Applied to water inlet elbow (Ref. No. 7)WELL .. Thermometer - Formerly applied to water inlet elbow (Ref. No. 7)

8452389

EL EC TR O-MOTIVE DIVISION GE NEf AL MO


Fresh Water Pump Application12,16-645 EI,E2,E6,E8 Engines

TOES CO@ PO RATION

Right Bank

Ref. Part g;No. Number

1 80586258240648

; 80586242 8240497

3 80287604 1814325 6101229

6 83490636 83636656 8363811

7 83490647 83636647 8363812

48 8268162$8 112578

9 802914910 8347416

11 17988712 181436

4

1

‘I

2

;

1

I

.

;

22

88

-

B

1

-I

[:!8

‘1

‘1.

i22

88

—

i

‘I-1

1$28

-1

-

‘1

i

22

88

L 1A

PLATE B44-5 Left Bank

Description

12,16445EI,E8 engines12,16-645E2,E6 engines - Left hand rotation12,16445E2,E6 engines - Right hand rotation

;:fl$j:~ ‘ ~; } RightBank -See Parts LBt46. ..

‘UMP ‘SM... ‘a&r ~ Left Bank - See Parts List 46PUMP ASM. .. Water

GASKET.. Pump mountingBOLT.. Hex. head - 1/2 - 20x 1-5/8WASHER.. Flat - 1/2

ELBOW.. Water inietELBOW.. Water inlet

}Right Bank

ELBOW.. Water inlet

ELBOW.. Water inletELBOW.. Water inlet

}Left Bank

ELBOW .. Water inlet

WELL .. Thermometer - Applied to Ref. No. 6PLUG .. Pipe - 1/4 M.P.T. - Applied to Ref. Nos. 6 and 7

GASKET.. Pumps to elbowsGASKET.. Elbows to water manifolds

BOLT.. Hex. head - 1/2 - 13x 1-3/4BOLT.. Hex. head - 1/2 - 20x 2-1/4

8359354,8360586,8365338

6


Ref.No.


Fresh Water Pump Application8,12, 16,20-645E4,E4B; 12,16,20-645 E9,E9B; 16,2O-645E1OB Engines - L.H. Rotation

A A A.7 \ f r7

.Jfiwrz2ff12!i!i

/ J \ 1 I ,,\

PartNumber

222

345

66

;48$8

99

10+11

121213

*14

805862582696649530406

805862493363909530407

8028760181432

6101229

83490638346547834906483466918268162

1125788029149834741783474168029469

179887181440181436

8032719

13J

Right Bank

QuantityReauired

—

A

1

1

!;!8

1

‘1

‘122

i28

i

.—

B

‘1

‘1

21228

1

‘1

‘122

i28

i.

D

‘1

-1

21228

‘1

‘1

;

;2244f4

113


Description

8-645 E4,E4B engines - Left hand rotation12-645 E4,E4B,E9,E9B engines - Left hand rotation16445E4,E4B,E9,E9 B,E1OB engines - Left hand rotation20-645E4,E4B,E9,E9 B,E1OB engines - Left hand rotation

PUMP ASM. .. WaterPUMP ASM. .. Water

‘}! Right Bank - See Parts L~t 46

PUMP ASM. .. Water - Replaces 8249002’

PUMP ASM. .. WaterPUMP ASM. .. Water - Formerly 8269638

}Left Bank - See Parts Lst 46

PUMP ASM. .. Water - Replaces 9320244(Formerly 8347607)

GASKET.. Pump mountingBOLT.. Hex. head - 1/2 - 20x 1-5/8WASHER.. Flat - 1/2

~~~~~ ‘ ~~ ~ } Right Bank

g:~:g ‘: ~::; & \ Left Bank

WELL.. fiermometer - Applied to Ref. No. 6PLUG.. Pipe - 1/4 M.P.T. - Applied to Ref. Nos. 6 and 7GASKET.. Pumps to elbowsGASKET.. Pumps to elbowsGASKET .. Elbows to water manifoldsGASKET .. Drain linesBOLT.. Hex. head- 1/2- 13 x 1-3/4BOLT.. Hex. head - l/2-20x 2-1/2BOLT.. Hex. head - 1/2-20 x2-1/4NUT.. Lock - 1/2 -20 hex. - Formerly 8032179

8480071,8395959,8347507, 8347033


ELECTROMOTIVE DIVISION GENERAL MOTORS CORPORATION


Fresh Water Pump Application8,12, 16,20-645 E5,E7,E7B,E7C Engines - L.H. Rotation

51

9\

Ref. PartNO. Number

111

22234

5

6677

68~8

99

10

11

::

805862582696649530406

8058624826963883476078028760

1814326101229

8363665836323183636648363230

8268162112578

802914983474178347416

179887181440181436

●I3 80327198429612,8368794

Right Bank

QuantityRequired

—

A

1

.

1

>1228

1

1

;2

i

8

i

;36

-

D

‘1

‘12

[228

‘1

‘1

;

i2

448

)$

L IL


Description

8-645 E5,E7,E7B,E7C engines - Left hand rotation12-645 E5,E7,E7B,E7C engines - Left hand rotation16-645 E5,E7,E7B,E7C engines - Left hand rotation20-645 E5,E7,E7B,E7C engines - Left hand rotation


)Right Bank - See Parts List 46

PUMP ASM. .. Water - Replaces 8249002


}Left Bank - See Parts List 46

PUMP ASM. .. Water - Formerly 9530407GASKET.. Pump mountingBOLT.. Hex. head- l/2-20x 1-5/8WASHER .. Flat - 1/2

ELBOW .. Water inletELBOW .. Water inlet } Right Bank

ELBOW .. Water inletELBOW .. Water inlet } Left Bank

WELL .. Thermometer - Applied to Ref. No. 6PLUG .. Pipe - 1/4 M.P.T. - Applied to Ref. No. 6 and 7GASKET.. Pumps to elbowsGASKET.. Pumps to elbowsGASKET .. Elbows to water manifolds

BOLT.. Hex. head - 1/2- 13x 1-3/4BOLT.. Hex. head - l/2-20x2-l/2BOLT.. Hex. head - 1/2 - 20x 2-1/4NUT.. Lock- 1/2 -20 hex.

8

EIECTt O-MOTIVE DIVISION GENERAL MO TOCS CO@ PO @A TION

P.L. No. B#COOLING SYSTEM

Fresh Water Pump Application8-645 E5,E7,E7B, 12, 16,20-645 E4,E4B,E5,E7,E7 B,E7C Engines - R.H. Rotation

Ref. PartNo. Number

11

;22

345

6677

6848

9

1?

1111

824064883245888364236824049783245898364237

8028760181432

6101229

8363811836390383638128363902

8268162112578

802914983474178347416

179887181440

i2 181436●I3 80327198421359,836853


REVISED JULY, 1989

otY.Rei Description

I

6

-1

‘12

1228

-111

;

i2

4484

8-645 E5,E7,E7B engines - Right hand rotation12-645E4,E5,E7,E7B, E7C engines - Right hand rotation16,20-645E4,E4B,E5,E7,E7B,E7C engines - Right hand rotation

PUMP ASM. .. Water

}PUMP ASM. .. Water Right Bank - See Parts List 46PUMP ASM. .. WaterPUMP ASM. .. WaterPUMP ASM. .. Water

}Left Bank - See Parts List 46

PUMP ASM. .. Water

GASKET.. Pump mountingBOLT,. Hex. head- 1/2-20 x 1-5/8WASHER .. Flat - 1/2

ELBOW.. Water inletELBOW .. Water inlet ~ Right Bank

ELBOW.. Water inletELBOW -. Water inlet ~ Left Bank

WELL.. Thermometer - Applied to Ref. No. 6PLUG.. Pipe - 1/4 M.P.T. - Applied to Ref. Nos. 6 and 7

GASKET.. Pumps to elbowsGASKET .. Pumps to elbows - Formerly 8347414GASKET.. Elbows to water manifolds

BOLT.. Hex. head - 1/2 - i3 x 1-3/4BOLT.. Hex. head - 1/2 - 20x 2-1/2BOLT.. Hex. head- 1/2-20 x2-I/4NUT.. Lock - 1/2 -20 hex.

,8374033,—

9

EL EC TR O-MOTIVE DIVISION GENERAL MO TOC$ CORPORATION


Engine Mounted Raw Water Pump Application8, 12,16-645 E2,E6; 8,12, 16,20-645E5; 12,1 6-645 E7,E7B; 20-645E7B Engines

PLATE B44-9

For Engine Beh Driven Raw Water Pump Application See Catalog 361, P.L. 1230.

Ref. PartNo. Number

3326546; 33254101 33254091 3325408

—

A

1.

-

)Ua

eql—

i

i

titj.rec—

i

‘I

—

D

i

Description

8-645E2,E6 engines - R.H. rotation8-645 E2,E6 engines - L.H. rotation8,12, 16,20-645E5; 12,16-645 E2,E6,E7,E7B engines - R.H. rotation8,12, 16,20-645E5, 12, 16445 E2,E6,E7,E7B; 20-645E7B engines - L.H. rotation

PUMP ASM. .. Raw water ]PUMP ASM. .. Raw waterPUMP ASM. .. Raw water

1

See Parts List 46

PUMP ASM. .. Raw water

ZJtefollowing items Re$ Nos. 2 thru 28 are applicable to Columns A thru D.

234

5

:

;101112131415

161718

*26*26*27*28*29

3323210179885

6101229

33234043323281332327933232078306530811673833232113323280325209080808508236004

181433103028

6101229

82425568098594

1185398296013

1187558039169

112304

83832368383235332383632520908348619

:6

111

;A.R.

i1

;

101

11

A.;.21114

1111I

GASKET.. Pump mountingBOLT .. Pump mounting - 1/2 - 13x 1-1/2 hex. headWASHER .. Plain - 1/2

ADAPTER ASM. .. PumpGEAR.. Idler -39 teethBUSHING.. Idler gearPLATE .. RetainerBOLT .. 3/8 - 16x 7/8 hex. head drilledWIRE .. Lock - 3/64 dia. -500 ft. lengthBRACKET ASM. .. Water pump and idler gear

SLEEVE .. Idler shaftSTUD .. 1/2 -13 -20x l-13/ 16in. long

GASKET.. Adapter to accessory drive housingDOWEL .. 1/2x 1-9/16 in. long - 5/16 -24 tapped end

8236005.. .0050.S.8236006.. .0100.S.8236007.. .0150.S.

BOLT.. Adapter mounting - 1/2 - 20x 1-3/4 hex. headNUT.. 1/2 -20 hex.WASHER .. Plain - 1/2

TUBE ASM. .. Lube Oti SUPP]Y

TUBING .. 3/8 O.D. x .028 in. wall - Copper brazed steel -20 ft.NUT .. 3/8 tube

CLIP .. Tube mountingELBOW .. 3/8 tube X 1/4 M.P.T.ELBOW .. 3/8 tube X 3/8 M.P.T.PLUG .. Pipe - 3/8 M.P.T.

PLATE .. Orif& -9 in. O.D. x 1-3/4 I.D. - 8-645 E2,E6 enginesPLATE .. oritice -10 in. O.D. x 2-1/4 I.D. - All other enginesCOVER ASM. .. Blind - Applied in place of raw water pump

STUD .. 1/2 -13 -20x l-13/ 16in. longPLUG .. Pipe - 3/8 M.P.T. square socket - Applied to Ref. No. 27

10

EL EC TR O-MOTIVE DIVISION” GE NE CAL MOTORS CORPORATION


Right Hand Engine Rotation

IIII

i

6 !7

8

9

10

3

Pump Adapter

Left Hand Engine Rotation

PLATE B44-9

11

EIECTR O-MOTIVE Dlvls lord GENERAL MOTORS CORPORATION

P.L. No. B@COOLING SYSTEMCompanion Flanges

8,12, 16-645 E2,E6; 8,12, 16,20-645E5; 12,1 6,20-645 E7,E7B Engines

—..

‘:.<~>””y”i:< \+””–’

Ref. PartNo. Number

1 33132928322574

i 32322142 3306447

3306481; 83225764 33064844 32429585 83261945 83650036 83262336 83667857 33243368 83667879 3324337

10 332433511 18648111 18692012 10364713 17988714 17988915 17989016 17989217 27156618 6101229

; :F2%

II------J

31 4J \. .-.. /

PLATE B44-10QY.Req Description—

A

1

‘1

‘1

‘1

‘11111

‘11:

i4

1664

—

B

‘1‘1‘1

‘12

i

i

i

Ii8

1-88

—

e‘1‘1‘1‘1i-2

i

i108

Ii8

8-645 E2,E6 engines8-645E5, 12-645 E2,E5 and 16-645E2 engines12,16445 E6,E7,E7B, 16,20-645E5; 20-645 E7,E7B engines

FLANGE .. SuctionFLANGE .. Suction I Raw water pump

GASKET.. Sucqon flange mount]ngGASKET.. Suction flange mountmgFLANGE.. Discharge Raw water PmpFLANGE .. Discharge \GASKET.. Discharge flange mountingGASKET.. Discharge flange mountingFLANGE .. Water drainFLANGE .. Water drainGASKET.. Flange mountingGASKET.. Flange mounting - Replaees 8347468FLANGE .. Water inletGASKET.. Flange mounting - Replaces 8354344FLANGE .. Scavenging pumpGASKET .. Flange mountingPLUG .. Pipe - 2-1/2 M.P.T.PLUG .. Pipe - 3-1/2 M.P.T.COCK .. Drain - 1/4 M.P.T.BOLT.. 1/2 -13 x 1-3/4 hex. headBOLT.. 1/2 -13 x 2 hex. headBOLT .. 1/2 -13 x 2-1/4 hex. headBOLT.. 1/2 - 13x 2-3/4 hex. headBOLT.. 5/8- 11 x3 hex. headWASHER .. Plain - 1/2NUT.. Lock - 1/2- 13 hex.NUT.. Lock - 5/8 -11 hex.

i%efollowing items are applicable to 8-645ES and 12-645E2 R andL engines after March, 1971.

21 332387322 3323879

271566:: 8032747

1 -1 -4 -4 -

FLANGE .. Scavenging pumpGASKET.. Scavenging pump flange mountingBOLT.. 5/8 -11 x 3 hex. headNUT.. Lock - 5/8 -11 hex.

12

EL EC TR O-MOTIVE DIVISION GENERAL MO TOES CORPORATION


Water Inlet, Outlet and Drain Piping8, 12-645 E2,E5,E6,E7,E7B, E7C; 16-645 E2,E6; 16,20-645 E5,E7,E7B,E7C Engines

/,5J

Ref. PartNo. Number

1

;2

:4

;67

;

1011111213

141415161718

3324014836320983667878366785826828083477888326564

103647179883179885179889

6101229102637

8354227844910584491068153236

106642

837036183632808347756

272563103348

8207818

ti

12

L. \t=

$;

—

A

1

4

i.1

:

i168

21

11

1

‘144

‘T’”Side View Accessory Drive End

~

B

‘1-4

i11

i8

[68

2

‘111

‘11441

PLATE B&l 1

Description

Id

8, 12-645E2,E5,E6,E7,E7B,E7C and 16-@5E2,E6 engines16,20-645 E5,E7,E7B,E7C engines

HEADER .. Water inlet -10 in. O.D. dia. flange -8 holesHEADER .. Water inlet -11 in. O.D. dia flange -8 holesGASKET .. Header and coupling mountingGASKET .. Header and coupling mountingCOUPLING ASM. .. Flanged -3 in. I.P.S.COUPLING ASM. .. flanged -4 in. I.P.S.SOCKET .. SeparableCOCK .. Drain - 1/4 M.P.T.BOLT.. Flange to water pump - 1/2 -13 x 1-1/4 hex. headBOLT .. Flange to water pump - 1/2 -13 x 1-1/2 hex. headBOLT.. Header to flange - 1/2 -13 x 2 hex. headWASHER .. Plain - 1/2NUT.. 1/2- 13 hex.

VALVE .. Ball cock - 1-1/4 F.P.T.FLANGE .. Valve mountingFLANGE .. Valve mountingNIPPLE .. Pipe - 1-1/4 M.P.T. x 2-1/2 in. longPLUG .. Pipe - 1-1/4 M.P.T.

ADAPTER .. Water outlet -9 in. dia. top flangeADAPTER .. Water outlet -11 in. dia. top flangeGASKET.. Adapter mountingBOLT.. Adapter mounting -1-14 x 2-1/4 hex. headWASHER .. Plain -1 in.GASKET.. Adapter


EL EC TR O-MOTIVE DIVISION GE NEt AL MoToks CORPORATION

P.L. No. B44COOLING SYSTEMWater Drain Piping

12-645E4; 16,20-645 E4,E4B Engines - R.H. Rotating8, 12,16,20-645 E7,E7B,E7C; 16-645E6 Engines

Ref. PartNo. Number

I 84491078449108

; 83262332 83667853 1798874 6101229

80609762 9558592

8354227: 1038689 106642

Qty.Req.

I

A--B

1-1

i--288

:;11111111

PLATE A44-12

Description

8, 12-645 E7,E7B,E7C; 16-645E@ R12-645E4 enginesR16, 20-645E4,E4B; 16,20-645E7,E7B,E7C engines

PIPE ASM. .. Water drainPIPE ASM. _ Water drainGASKET.. Pipe mountingGASKET.. Pipe mountingBOLT.. Pipe mounting - 1/2 - 13x 1-3/4 hex. headWASHER .. Plain - 1/2NIPPLE .. Short pipe - 1-1/4 M.P.T.TEE .. Reducing pipe - Malleable iron - Formerly 189417- BrassVALVE.. Ball - 1-1/4 F.P.T.PLUG .. Pipe - 1/2 M.P.T. square headPLUG .. Pipe - 1-1/4 M.P.T. square head

8449122, 8449123

14

EL EC TR O-MOTIVE Dt VISION GENERAL MOTORS CORPORATION


Aftercooler Piping645 Turbocharged Engines

LEFT BANK RIGHT BANK

PLATE A44-13

Ref. Part (&.No. N-umber . Descritxion

I 83473978352554

; 83260192 83525523 83473983 83525534 83260204 8352551

A - 8,12-645 E4,E4B,E5,E7,E7B, E7C engines- B 16,20-645E4,E4B, E5,E7,E7B,E7C,E9, E9B,E1OB engines

PIPE ASM. .. Water inletPIPE ASM. .. Water inletPIPE ASM. .. Water discharge

\

Right Bank

PIPE ASM. .. Water dischargePIPE ASM. .. Water inletPIPE ASM. .. Water inletPIPE ASM. .. Water discharge

I

Left Bank

PIPE ASM. .. Water discharge

The following items Ref Nos. 5 thru 18 are applicable to Columns A and B.

5 82890216 8347396 !7 8289171 68 8070513 1

1813741; 179843 2:11 6101225 3212 271749 413 6101233 414 9082050 215 6101229 216 8032719 217 181431 2

●18 8260114 2

FLANGE .. “Y” - Water dischargeGASKET.. Manifold to water inlet pipeGASKET.. Water inlet and discharge pipe to aftercoolerGASKET.. “Y” flange mountingBOLT .. 3/8 -24 X 1-1/2 hex. headBOLT.. 3/8-16 x 1-1/2 hex. headWASHER .. Plain - 3/8BOLT.. 5/8 -18 x 2-1/4 hex. headWASHER .. Plain -5/8CLAMP.. Pipe - Water discharge pipe - Formerly 8289492WASHER .. Plain - 1/2NUT.. Lock - 1/2 -20 hex. - Formerly appliedBOLT.. 1/2 - 20x 1-1/2 hex. headWASHER .. Plain - 1/2

15

EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO RPOR

Ref.No.

PartsWATER PUMPS

Raw Water Pump Assembly

10 17

8 16

Pal-lNumber

111

;

:33

:

i7

;

:!121314

i:1718

+ 19+ *2O+*21

3326546332541033254093325408

3343457950732533254123343966334396533232823342498271588103325

33445633325411334347133245823344545334455333716833324583

127710127687

94133913323210

1798856101229

QuantityRequired

—

D

i

i

i1

:811111111111

:6


Description

AT ION

List No. B46

PUMP ASM. .. Raw waterPUMP ASM. .. Raw water

I

See Page 10, Parts L~t 44 ForPUMP ASM. .. Raw water Engine Model ApplicationsPUMP ASM. .. Raw water

RING.. Casing - Formerly 3342377RING .. CasingIMPELLER.. PumpIMPELLER.. PumpIMPELLER.. PumpIMPELLER.. PumpGEAR .. Drive -39 toothGASKET.. Casing to housingBOLT.. Hex. head 5/8 -11 x 1-1/2WASHER .. Lock - 5/8NUT.. Lock - ImpellerSHAFT.. Pump - Formerly 3326030 (included keys)KEY.. Shaft to impellerKEY.. Shaft to gearKIT.. Seal - Replaces 3344901SEAL.. OilBEARING.. Impeller endBEARING.. Gear endNUT.. Lock - Bearing type No. 7WASHER .. Luck - Bearing type No. 7RING.. Snap

GASKET.. Pump mountingBOLT.. Hex. head 1/2 -13 x 1-1/2 pump mountingWASHER .. Flat - 1/2

1


P.L. No. B46WATER PUMPS

Fresh Water Pump AssembliesReference ChartPLATE B46-2

NOTE: See Parts List No. 44for specl>c engine model applications.

Ref. 17 ‘ Ref. 19Ref.

Ref. 53Water Pump Engine UTEX Replaced Housing Impeller Name Plate

No. Part No. Location Part No. By Part No. Part No. Part No.

1 8058624 Left Bank 8122874 ---- 8354382 8060008 8288613

2 8058625 Right Bank 8122879 ---- 8354382 8060008 8288612

3 8240497 Left Bank 8447743 ---- 8354741 8239872 8340849

4 8240648 Right Bank 9095787 ---- 8354741 8239872 8340850

5 8269638 Left Bank 8296347 ---- 8276222 8269566 828861 I

6 8269664 Right Bank 8296348 ---- 8276222 8269566 8288610

7 8324589 Left Bank 9568892 ---- 8324587 8324434 8324741

8 8324588 Right Bank 9568891 ---- 8324587 8324434 8324742

9 8347607 Left Bank 8379237 8250143 8248248 8347719

10 8249002 Right Bank 8379236 9530406 8250143 8248248 8347718

11 8364237 Left Bank 8494898 ---- 8364334 8362760 8364243

12 8364236 Right Bank 8494899 ---- 8364334 8362760 8364242

13 9320244 Left Bank 9332825 9530407 9320243 8248248 9321310

14 9336390 Left Bank 9503461 ---- 9336389 8269566 9336410

15 9530407 Left Bank 9332825 ---- 9320243 8248248 9536187

16 9530406 Right Bank 8379236 ---- 8250143 8248248 9536186

i%e fo!!owing Componerus are applicable to all the Fresh Waler Pumps listed above unless spect~cally noted inthe Description Column.

Ref. PmNo. Number

----

17 ----18 8035102

*22 958075823 952947324 952686325 952919926 805222427 820977628 837088529 9543448

Qty.Req.

1

i!

Description

PUMP ASM. .. Fresh water - See chart above

HOUSING ASM. .. Pump - See chart aboveSTUD .. Housing 1/2 -13 x 1/2 -20x 2-1/8 in. long - Standard pitch dia.

8115301.. .0020.S. 8115303.. .0150.S. 8115305.. .0190.S.8115302.. .0040.S. 8115304.. .0170.S.

IMPELLER.. Pump - See chart aboveNUT.. Lock 5/8 -18 hex.WASHER .. Flat - 5/8

KIT.. Seal - Replaces 8404507,9544892RETAINER .. SealSEAL.. Outer - Replaces 9083462SEAL.. Inner - Carbon - Replaces 8398612BUSHING.. StationaryGASKET.. Housing to supportGASKET.. Support to bushingBOLT.. Hex. head - Special 5/16 -18 x 7/8 with nylon insert

2 REVISED JULY, 1989

EL EC TR O-MOTIVE DIVISION GENERAL Mo70es CORPORATION

Ref.No.

30

3132

.33

;{36;37

38394041424344

45*46●47●48*49*50*51*52*53

*54

fit is

1

PartNumber

----

8055346

80327198052246

103909108627

8042969908415908410

9532762804297383708868042976804297780327248348618

83299009312705

2737038042971835398880048898048482

114358----

40000927

Qty,Req

1

1

81111111111I1

A.R

111111141

1


Description

PUMP A’SM. .. Fresh water

SPRING .. Seal retainer

NUT.. Lock l/2 -20 hex.SHAIT.. PumpKEY .. Woodruff - Shaft to impellerKEY .. Woodruff- Shaft to gearSLINGER .. WaterBEARING .. Ball - Impeller end - Replaces 908377,908168, and 954240BEARING .. Ball - Gear end - Replaces 908378,908169, and 954241 ) See Note

SPACER.. Bearing - Replaces 8042970RING .. RetainingRING.. SnapGEAR.. Drive -37 toothWASHER .. Special -1 inchNUT.. Lock 1-14 hex. - Replaces 8449544PLUG .. Pipe 1/4 M.P.T. - Not applied to all pumps

SUPPORT ASM. .. Housing - Replaces 8042963- See Ref. Nos. 48,49,50SPRING .. HousingPIN.. Roll 1/8 X 1-3/8

FELT.. Lubricator - Used on 8042963 support onlyPAD .. Lubricator - Used on 8042963 support onlyCUP .. Oil - Used on 8042963 support onlyRING .. Wear - Formerly used on housings 8354741 and 8354382SCREW .. Wear ring 1/4 -20x 1-1/8NAME PLATE.. Pump - Lists EMD pump part number - See chart

KIT .. Pumu repair - Contains seal kit (Ref. 22) and bearings (Ref. 36 and 37) -Replaces-954?683

strongly recommended to replace both bearings when replacing either of the previous style bearings.

43

42

41

40

39

REVISED JULY, 1989

Ref. 1 thru 16PLATE B46-2

3 B46

EL EC T CO-MOTIVE DIVISION GENERAL MO TOC$ CORPORATION


Fresh Water Pump Assemblies20-645F4B Engine -750 RPM Operation

3761 77 15~ 12, 14, ~13 j-31 ~17

Ref. No. 1 and 2PLATE B46-3


1 9553050 1 - PUMP ASSEMBLY.. Fresh water - Left bank2 9553049 - 1 PUMP ASSEMBLY.. Fresh water - Right bank

Unless otherwise indicated, the following components are applicable to both above pump assemblies.

●8

1:1112131415

932024382501438035102

824824880287248028730

95807589529473952686395291998052224820977695706479543448

805534680327198052246

103909108627

8042969

HOUSING ASM. .. Pump - Applicable to 9553050 pumpHOUSING ASM. .. Pump - Applicable to 9553049 pump

STUD.. Housing - 1/2-13 x 1/2 -20x 2-1/8 in. long - Std. pitch dia.8115301.. .0020.S. 8115303.. .0150.S. 8115305.. .0190.S.8115302.. .0040.S. 8115304.. .0170.S.

IMPELLER.. PumpNUT .. Leek 5/8-18 hex.WASHER .. Flat - 5/8

KIT.. Seal - Replaees 9544892RETAINER.. Seal - Replaces 8342485SEAL.. Outer - Formerly 9529863SEAL.. InnerBUSHING.. StationaryGASKET .. Housing to SUppOltGASKET.. Support to bushing - Replaces 8370885BOLT.. Hex. head - Special 5/ 16-18 x 7/8 with nylon insert -

Replaces 941 7%2SPRING.. Seal retainerNUT.. Lock 1/2-20 hex.SHAFT .. PumpKEY .. Woodruff - Shaft to impellerKEY.. Woodruff - Shaft to gearSLINGER.. Water

REVISED JULY, 1989

EL EC TR O-MOTIVE DIVISION GENERA

Ref.No.

222324252627282930

31*32*33*34*35

*35

36

PartNumber

----

908415908410

9532762804297383708869552142804297780327248348618

83299009312705

273703145372

9553259

9553258

9547683

QtyReq

1

11

:111

;

11

;1

1

I

WATER PUMPS

.

L MOTORS CORPORATION

P.L. No. B46

Description

PUMP ASSEMBLY.. Fresh water

BEARING.. Ball - Impeller endBEARING.. Ball - Gear endSPACER .. BearingRING .. RetainingRING .. SnapGEAR.. Drive -35 toothWASHER .. Special -1 inchNUT.. Lock 1-14 hex.PLUG .. Pipe 1/4 M.P.T.

SUPPORT ASM. .. HousingSPRING .. HousingPIN .. Roll 1/8X 1-3/8

SCREW .. Round head - No. 4 x 1/4 metallic driveNAME PLATE .. Pump - Lists EMD pan number - Applicable

to 9553050 pumpNAME PLATE.. Pump - Lists EMD part number - Applicable

to 9553049 pump

KIT .. Pump repair - Contains seal kit (Ref. No. 8) and bearings(Ref. No. 22 and 23)

EL EC TR O-MOTIVE DIVISION GE NEt AL MOTORS CO R? O~ATION

Parts List No. B48FUEL OIL PIPING

Fuel Oil Manifold and Injector Fuel Oil IinesAll 645 Engines

&E3 a’I

6~ ~~:o:’l,, - ‘,

89

I @!w l-’021 ,

lo-

.L._._. ~d f

I

11 -—.—- —. —— .— -—- 5

PLATE B48-1

Ref. PartNo. Number

(@aReq

1 81947401 81947421 81638921 83608762 81947412 81947432 81638912 8360877

*3 143980

4 81652765 81652896 181407

181395; 1161049 103342

10 816020911 8032718

—

A

1

‘1

4

228

1:10

88

B

‘1

‘1

i

2

,:24!4

2!2

tityired

—

D

‘1

‘14

2

2:

;22

2020

Description

8-645engines12-645engines16445engines2CM45engines

MANIFOLD ASM. .. Fuel lineMANIFOLD ASM. .. Fuel lineMANIFOLD ASM. .. Fuel line

}

Left bank

MANIFOLD ASM. .. Fuel lineMANIFOLD ASM. .. Fuel line

} I

Supply and Drain

MANIFOLD ASM. .. Fuel lineMANIFOLD ASM. .. Fuel line Rightbank

MANIFOLD ASM. .. Fuel linePLUG.. Pipe - 3/8 M.P.T. square head

GASKET.. Manifold mountingNUT.. Manifold mounting -2-12 hex.BOLT.. Manifold mtg. -7/16 -20x 2-1/4 hex. headBOLT.. Manifold mtg. -7/16 -20x 1 hex. headWASHER.. Plain - 7/16 - CopperWASHER.. Plain - 7/16 - Steel

LINE ASM. .. Fuel oil - Manifold to injeetorNUT.. Lock - 7/16 -20 hex.

8247054,8241995,8241969, 8374034

1

EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO RPO @A TION

P.L. No. B48FUEL OIL PIPING

Twin Spin-On Fuel OiI Piping (Formerly Viscose)8-645E1 ,E4,E4B; 12-645El ,E4,E4B; 16-645EI,E4,E4B, E1OB; 2O-645E4,E4B,E1OB Industrial Engines

PLATE B48-2

Ref.No.

1

:4

:7

:

101112

13

PartNumber

8160140

9538460803271761012258029197

181377181385

82159008215901

8104300186309

8032717

8479355

181428103323

834799381044558104456

1813386101223

181341103320103340

81042928104276

“179840J03341103321181361

81601148 J652898165276

(yy.Req.

1

24

!22

11

:2

1

22

1

;22554

;

88

124

2

;

Description

MANIFOLD ASM. .. Fuel oil

BRACKET .. Manifold mountingNUT.. Lock - 3/8 -24 hex.WASHER .. Flat - 3/8

I

Former applications only usedCLIP .. Mounting Ref. Nos. 3 and 5 on existing studsBOLT.. Hex. head - 3/8 - 24x 1-3/4BOLT.. Hex. head - 3/8 - 24x 3

TUBE ASM. .. Return - Manifold to filterTUBE ASM. .. Supply - Filter to manifold

GASKET.. Tube to manifoldBOLT.. Tube to manifold - 3/8 -24x 3-1/4NUT.. Lock - 3/8 -24 hex.

FILTER ASM. .. Fuel - Twin spin-on - Replaces 8427284 (Viscose)8427284 replaeed 8311184 (Viscose) - See Parts L~t 50

BOLT.. Filter mounting - l/2 - 20x l-l /8 hex. headWASHER .. Lock - 1/2

TUBE ASM. .. Fuel oil supply and drainBRACKET .. TubeCLAMP .. BracketBOLT.. Bracket mounting - 5/16 - 24x 7/8 hex. headWASHER .. Flat -5/16BOLT.. 5/16 -24 x 1-1/4 hex. headWASHER .. Lock - 5/16WASHER .. Plain -5/16

GASKET.. Ref. No. 16 to filter asm.GASKET.. Ref. Nos. 8 and 9 to filter asm.

BOLT.. 3/8 - 16x 1-1/8 hex. headWASHER .. Plain - 3/8WASHER .. Leek - 3/8BOLT.. 3/8 - 24x 7/8 hex. head

GASKET .. ManifoldNUT.. Special -2-12 hex.GASKET.. Inside frame

~ See Page 1



7 ,. —-—

kTI:“n-+--..---

3

4 46

34524

SECTION A-A

1 I

25

I

—

\.’ .:- _14, --~

-.15

13

IQ

?,!&2&Jl, “\, j

=%&=-c< ..... ‘;../”\. ..—’-- —-—--. —.- —.— ---

L23

PLATE B48-2

3



Duplex Fuel Oil Filter Piping12,16-645E1 and 12, 16,20-645E4 Engines

Ref. PartNo. Number

1 81601401 8409864

*2 1038783 80291974 1813615 103321

6 80985967 I 16488

; 8;%!;

10 18630911 810430012 803271713 18134114 10332015 810445516 810445617 18133818 6101223

103349;: 18143321 103028

22 331798923 18142824 10332325 8276ti74

1I 6487;; 14429327 14236428 810482129 810482230 10387931 840998932 109429

33 8298495*34 8322623*35 8297957*36 8298461*37 8298462

*38 8060963*39 8060973*4O 144283

Qty.Req.

PLATEA48-3

Description

12,16-645E1 and 12,16,20-645E4 engines20-645E4 engines (Model 999-20)

MANIFOLD ASM. .. Accessory endMANIFOLD ASM. .. Accessory end - Formerly 8160140

PLUG.. Pipe - 1/4 M.P.T. - Used for shipping onlyCLIP.. Manifold mountingBOLT.. Manifold mounting - 3/8 - 24x 7/8 hex. headWASHER .. Lock -3/8

TUBING .. Steel - Copper brazed - 5/8 O.D. x .035 wall x 20 ft.NUT.. 5/8 tube - Long styleNUT.. 5/8 tube - Short styleFLANGE .. Tube

BOLT.. Tube assembly to filter - 3/8 -24x 3-1/4 hex. headGASKET.. Tube assembly blocks to manifoldNUT.. Lock - 3/8-24 hex.BOLT.. Tube assembly mounting - 5/ 16-24x 1-1/4 hex. headWASHER .. Lock -5/16BRACKET ASSEMBLY .. Supply and drain tubeCLAMP.. BracketBOLT.. Bracket mounting - 5/ 16-24x 7/8 hex. headWASHER .. Plain -5/16WASHER .. Plain - 11/32 I.D. x 11/16 O.D. x 1/16 in. thickBOLT.. 1/2 - 20x 1-3/4 hex. headNUT.. 1/2 -20 hex.

FILTER ASSEMBLY.. Fuel oil - Duplex - See Pans List 50BOLT.. Falter mounting - 1/2 - 20x 1-1/8 hex. headWASHER .. Lock - 1/2BRACKET.. Fuel oil fflterCONNECTOR .. 5/8 tube X 1/2 M.P.T.TEE .. 5/8tubex 5/8 tubex 1/2 M.P.T.TEE .. 1/2X 3/18X 1/2 F.P.T.GASKET.. Cap - 5/8 tubeCAP .. 5/8 tubePLUG.. Pipe - 3/8 M.P.T.VALVE .. Check - 1/2 M.P.T. - Operating pressure 3000 P.S.LELBOW.. Oil falter - l/2 F.P.T. - 5/8 tube

VALVE ASSEMBLY .. Relief - Fuel supply and drainVALVE.. Relief -10 P.S.I.VALVE .. Relief -60 P.S.I.WASHER .. Plug - 1-9/32 I.D. X 1-3/4 O.D.PLUG.. Valve

NIPPLE.. 1/2 M.P.T. x 1-1/8 in. longNIPPLE.. 1/2 M.P.T. x 1-1/2 in. longELBOW .. 5/8 pipe x 1/2 M.P.T.

8390873,8379779,8395654

4

EL EC TkO-MOTi VE DIVISION GENERAL MO TOKS CORPORATION


6 I

24

(

l—. — —-.. — .._,

d:

./’”

\

\

SIDE VIEW END VIEW

PLATE A48-3

5

EL EC TE O-MOTIVE DIVISION GENERAL Mo Tots CORPORATION


Duplex FueJ Oil Filter Piping With Previous Threaded Type Pump Connections8,12, 16-645E2,E5 and 20-645E5 Engines

PLATES A484 and 5

Ref. PartNo. Number

QuzReq

.ityred

As Required

Description

1 83340481 3326649! 33251841 332465!1 33237801 33237691 3328559I 83257971 3324146I 33266481 33237011 33246461 33236981 33267941 33285571 8325799

2 83340662 33266512 33251832 33246482 33237782 33237712 33285602 83257962 33241482 33266502 33237232 33246532 33237252 33265132 33285582 83257983 8116832

Thefollowing items Ref Nos. 4 thru 65, are applicable to Columns A thru H udess otherwise specified.

4 3323514 FLANGE .. Fuel oil supply and priming pump5 3323761 : GASKET.. Flange mounting6 3323703 1 MANIFOLD ASM. .. Fuel oil cross over7 3323518 1 BLOCK .. Manifold - Left bank8 3323519 BLOCK .. Manifold - Right bank9 3323768 : CLIP.. Manifold mounting

10 3323521 1 COVER.. Fuel oil man. - Right bank - Right hand corsst. engines10 3323520 1 COVER .. Fuel oil man. - Left bank - Left hand construction engines

*11 3323622 1 COVER.. Fuel oil man. - Left bank on R.H. const. engines andright bank on L.H. const. engines

12 8160114 3 GASKET.. Cover and manifold mountingi3 3323759 GASKET.. Cover to manifold14 144046 ; BUSHING .. Reducing - 1/2 M.P.T. x 3/8 F.P.T.15 3212386 2 TAILPIECE .. 3/8 M.P.T.

8445E2 RR and RL

\

Right8-645E5 and 12-645E2 RR and RL Hand12-645E5and 16-645E2 RR and RL Construction16-645E5and 20-645E5 RR and RL Engines

8-645E2 L and R

/

Left8-645E5 and 12-645E2 L and R Hand12-645E5and 16-645E2 L and R Construction16-645E5and 20-645E5 L and R Engines

PIPE ASM. ..60 in. long -RR enginesPIPE ASM. ..61 in. long - RL enginesPIPE ASM. ..63 in. long -RR enginesPIPE ASM. ..63 in. long - RL enginesPIPE ASM. ..65 in. Iong -RR enginesPIPE ASM. ..65 in. long - RL enginesPIPE ASM. ..68 in. long -RR enginesPIPE ASM. ..68 in. long - RL engines

\

Fuel PumpPIPE ASM. ..38 in. Iong - LL, L engines supplyPIPE ASM. ..37 in. long - LR, R enginesPIPE ASM, ..41 in. long - LL, L enginesPIPE ASM. ..41 in. long - LR, R enginesPIPE ASM. ..43 in. long - LL, L enginesPIPE ASM. ..42 in. long - LR, R enginesPIPE ASM. ..46 in. long - LL, L enginesPIPE ASM. ..46 in. long - LR, R engines

PIPE ASM. ..73 in. long - RR enginesPIPE ASM. ..72 in. Iong - RL enginesPIPE ASM. ..71 in. long -RR enginesPIPE ASM. ..71 in. long - RL enginesPIPE ASM. ..73 in. long -RR enginesPIPE ASM. ..74 in. long - RL enginesPIPE ASM. ..86 in. long - RR enginesPIPE ASM. ..77 in. long - RL enginesPIPE ASM. ..42 in. long - LL, L engines

Fuel Pump

PIPE ASM. ..42 in. long - LR, R enginesDischarge

PIPE ASM. ..45 in. long - LL, L enginesPIPE ASM. ..46 in. long - LR, R enginesPIPE ASM. ..46 in. long - LL, L enginesPIPE ASM. ..48 in. long - LR, R enginesPIPE ASM. ..47 in. long - LL, L enginesPIPE ASM. ..51 in. lomz - LR, R engines /

PIPE.. 3/8 wrought;teelx’20 ft.-

6

EL EC TRO-M071VE DIVISION GENERAL MOTORS CORPORATION

FUEL OIL PIPING


;21111

1111111

1i

‘A.R.2 22 22 21 11 11 11 1

11

:8221

A.R.A.R.A.R.

84

:152

1

P.L. No. B48

A-H 8,12, 16-645 E2,E5 and 20-645E5 engines

16 3212378 417 3324497 117 3323491 118 3257162 119 3323767 420 332375520 3323694 ;21 8395265 121 8393248 i22 8395264 i -22 8393242 123 3323512 i 124 3323731 1 I25 8348619 1 126 8185024 127 8393241 :28 8393125 !29 3212378 ! 130 3301135 1 131 332375731 332372032 330113533 806096334 3324657

*35 332735736 3327009

36 332465937 332349338 332368038 332349239 332349040 3323859

“41 332735742 332375142 332375043 811683244 332366145 321237846 321237947 818502448 332372949 827640150 833115451 10387952 3324516

181364;: 18137455 18137956 181385

186315z 17988658 19027058 18978758 19303159 181431

103321: 10334362 10332363 803271764 8032719

65 3317989

RING .. 3/8 unionBRACKET .. Supply and discharge pipe suppofi -Applicable to 8-645E2eng. onlyBRACKET .. Supply and discharge pipe supportCLIP .. Tube mountingCLIP .. Tube mountingPIPE ASM. . Priming pump to fuel oil filter - R.H. const. enginesPIPE ASM. .. Priming pump to fuel oil filter - L.H. const. enginesPIPEASM. ..Fuel oil filtertomanifold -R.H. const. enginesPIPE ASM. .. Fuel oil filter to manifold - L.H. const. engines

PIPE ASM. .. Manifold to filterPIPE ASM. .. Manifold to filter

FLANGE .. PipeTEE .. 3/8 F.P.T. - With threadpiecePLUG .. Pipe - 3/8 M.P.T.ELBOW.. 3/8 socket weld

PIPE ASM. .. Fuel oil filter manifoldVALVE .. Check - 1/2 M.P.T. x 1/2 F.P.T.RING .. 3/8 unionTAILPIECE .. 1/2 M.P.T.

PIPE ASM. .. Injector bleed - Right hand const. enginesPIPE ASM. .. Injector bleed - Left hand const. enginesTAILPIECE .. 1/2 M.P.T.NIPPLE .. Pipe - 1/2 M.P.T. x 1-1/8 in. long - L.H. const. engines onlyVALVE .. Pressure relief -15 P.S.I.

GASKET.. Valve capPIPE ASM. .. Injector bleed - Appl. to 8-645E5 and 12-645E2

right hand const. engines onlyPIPE ASM. .. Injeetor bleedBRACKET .. Lower - Fuel oil linesBRACKET.. Upper - Fuel oil lines - R.H. const. enginesBRACKET .. Upper - Fuel oil lines - L.H. const. enginesSPACER.. BracketVALVE .. Pressure relief -60 P.S.I.

GASKET.. Valve capVALVE ASM. .. Fuel oil check - Right hand const. enginesVALVE ASM. .. Fuel oil check - Left hand const. enginesPIPE.. 3/8 wrought steel -20 ft.

VALVE .. 3/8 checkRING .. 3/8 union formerly 3312378TAILPIECE .. 3/8 weld fortnerly 3312375ELBOW ..3/ 8 weldTEE .. 3/8 braze x 3/8 unionTEE .. 3/8 weldTEE .. 3/8 F.P.T. x 3/8 weld

PLUG .. Pipe - 3/8 M.P.T.CLIP.. Supply and discharge pipe mtg. - R-H. const. engines only

BOLT .. 3/8-24 x 1 hex. headBOLT.. 3/8 - 24x 1-1/2 hex. headBOLT .. 3/8 - 24x 2 hex. headBOLT .. 3/8 -24x 3 hex. headBOLT.. 3/8 - 24x 4-1/2 hex. headBOLT .. 1/2 -13 x 1-5/8 hex. head Columns A and E onlvBOLT .. 1/2 -13 x 4-1/4 hex. head - Columns B and F onl~BOLT .. 1/2 -13 x 5-1/4 hex. head - Columns C and G onlyBOLT .. 1/2 -13 x 8-3/4 hex. head - Columns D and H onlyBOLT .. 1/2 -20 x 1-1/2 hex. headWASHER .. Lock - 3/8WASHER .. Plain - 1/2 - Appl. to L.H. construction engines onlyWASHER .. Lock - 1/2NUT.. Lock - 3/8 -24 hex.NUT.. Lock - 1/2 -20 hex.

FILTER ASM. .. Duplex - See Parts List 50

7 B48



1

54

. ..—-.-,,

) 22

“1 1

-- //i/ KU’ .+.LI-%,.~. >“” /’-

I

.-

W

521 ‘,\-... . \ .’” “-l. .i~—’~’. \ .x\ \ \ r 5

-14

Right Hand Construction Engines

PLATE A4W

8


FUEL OIL PIPINGP.L. No. B48

k9

63

/----6

Left Hand Construction Engines

PLATE A48-5

9


P.L.No. B48

Ref. PartNo. Number

I

23

8416607

33867618432366

84194328422764843138184188718418806

84194348422763843138284189868417546

FUEL OIL PIPINGDuplex Fuel Oil Filter Piping With Flanged Pump Connections

12-645 E6,E7; 16-645 E6,E7; 20-645E7 Engines

A.-

-

1

21

1

1

i

1

21

1

.

i

mtityuired

—

D

1

21

1

i

E1

21

i

I

PLATES A48-6

Description

12-645E6 left hand rotation12-645E7 and 16-645E6 left hand rotation16-645E6 right hand rotation16,20-645E7 left hand rotation16,20-645E7 right hand rotation

FILTER ASM. .. Fuel - Duplex - Replaced by 8451532Filter With Twin Spin-On Elements - See Parts List 50ELEMENT.. Filte; - Bolt on type

MANIFOLD ASM. .. Fuel falter and piping - See Page

PIPE ASM. .. Fuel pump dischargePIPE ASM. .. Fuel pump dischargePIPE ASM. .. Fuel pump dischargePIPE ASM. .. Fuel pump dischargePIPE ASM. .. Fuel pump dicharge

PIPE ASM. . . Fuel pump supplyPIPE ASM. .. Fuel pump supplyPIPE ASM. .. Fuel pump supplyPIPE ASM. .. Fuel pump supplyPIPE ASM. ., Fuel pump supply

l%e FoIIowing Components Are Applicable To AI[ The ModeLr Listed Above

1415161718

;;21

*222324

&27

;;303132333435

:;38

:414243444546

841796684178278417531332349132571628426889841779283877858348619

1278878060970806097481198718095035815682384174418160114332376883877848432465

179839179841179843179849179850181374181377179881179883193031

610122561012298032717

1111

;3911

i1

!

;3114

18124314432

4774

PIPE ASM. .. To top of manifoldPIPE ASM. .. To side of manifoldMANIFOLD ASM. .. Fuel crossoverBRACKET.. Pipe supportCLIP.. Pipe mountingGASKET.. Pipe to fuel pumpFLANGE .. Manifold drainGASKET.. Flange to manifoldPLUG .. Pipe 3/8 N.P.T.ELBOW ..90° - l/4tube X 3/8 N.P.T.NIPPLE.. Pipe - 1/8 N.P.T. x 1-1/2 in. longNIPPLE .. Pipe - 3/4 N.P.T. x 2 in. long - Extra heavyNIPPLE .. Pipe - 3/4 N.P.T. x 3-1/2 in. longNIPPLE .. Pipe - 3/4 N.P.T. x 5 in. longELBOW ..90° - 5/8 tube X 3/4 N.P.T.BRACKET.. Manifold mountingGASKET.. Supply line to crossover manifoldCLIP.. Manifold mountingGASKET .. Manifold block to Supply blockPIPE ASM. .. Fuel supply and returnBOLT.. Hex. head -3/8- 16x 1BOLT.. Hex. head - 3/8 - 16x 1-1/4BOLT.. Hex. head -3/8 - 16x 1-1/2BOLT.. Hex. head - 3/8 - 16x 2-1/2BOLT.. Hex. head - 3/8 - 16x 2-3/4BOLT.. Hex. head - 3/8 - 24x 1-1/2BOLT.. Hex. head -3/8-24 x 1-3/4BOLT.. Hex. head - 1/2- 13 x 1BOLT.. Hex. head - 1/2- 13x 1-1/4BOLT.. Hex. head - 1/2 - 13x 8-3/4WASHER .. Flat - 3/8WASHER .. Flat - 1/2NUT.. Lock - 3/8 -24 hex.

8

10


FUEL OIL PIPING

&30 g

b’, -\- --

3 *21

3.5 I

44

p“~ ‘

&20

25

v

27

28

26 28

SECTION A-A

4145

%

o4245

“-==Jzfv ‘

18 , F.\x

P.L. No. B48

3844

33

PLATE B48-6

11



Duplex Fuel Filter Piping8-645E2,E5,E6,E7,E7B,E7C12-645E2,E5,E6,E7,E7B, E7C16-645E2,E5,E6,E7,E7B,E7C

20-645 E5,E7,E7B,E7C Engines

PLATE B48-7

Ref.No.

3

45

67

89

10

11

12131415161718

2223

24

PartNumber

84515328423132

8482337

84323878387784

84196748160114

84177928040322

3323768

8387785

181377179850

9434219179841179839179849179843

61012256101229

83486198032717

Description

FILTER ASM. .. Fuel - Duplex - Replaces 8416607- See Parts List 50ELEMENT .. Filter - Spin on

MANIFOLD ASM. .. Fuel falter and piping - Replaces 8432366- See Page 18

PIPE ASM. .. Includes block and flangesGASKET.. Pipe asm. to fuel supply manifold

MANIFOLD ASM. .. Fuel supplyGASKET.. Fuel supply manifold

FLANGE .. Manifold drainCONNECTOR .. 5/8 tube X 3/4 N.P.T.

CLIP.. Fuel supply manifold

GASKET.. Falter and flange mounting

BOLT.. Hex. head - 3/8 - 24x 1-3/4BOLT.. Hex. head - 3/8 - 16x 2-3/4BOLT.. Hex. head - 1/2 - 20x 1-1/4 NylockBOLT.. Hex. head - 3/8 - 16x 1-1/4BOLT .. Hex. head - 3/8 - 16x 1BOLT.. Hex. head -3/8 - 16x 2-1/2BOLT.. Hex. head - 3/8 - 16x 1-1/2

WASHER .. Flat - 3/8WASHER .. Flat - 1/2

PLUG .. Pipe - 3/8 square socketNUT.. 3/8 -16 hex. - Self loeking

FUEL PUMP PIPING .. See Page 14

12


FUEL OIL PIPINGP.L. No. M

25 r7

11

1

2

1219

Section B-6

==aIi!i“\

89

/“t-l 5

16. 19

i911

11

.- 3

—

1

\\\’\

PLATE B48-7

13

EL EC TR O-MOTIVE DIVISION GE NEt AL MO TOBS CORPORATION

P.L. No. WFUEL OIL PIPING

Fuel Filter Manifold To Fuel Pump8,12, 16-645 E2,E5,E6,E7,E7B,E7C


PLATE B48-8

Ref. PartNo. Number

Qtli

Rea[ityred Description

i

i

.

i

i-

2

i

i1.1

i

i

I

44/

8-645 E2,E6

I

8-645E5,E7,E7B,E7C and 12-645E2,E6 Left-Hand12-645E5,E7,E7B,E7C and 16-645E2,E6 Rotation16,20-645 E5,E7,E7B,E7C

8-645 E2,E6

1

8-645 E5,E7,E7B,E7C and 12-645E2,E6 Right-Hand12-645 E5,E7,E7B,E7C and 16-645E2,E6 Rotation16,20-645 E5,E7,E7B,E7C

844975884889308498493845128884888688488870848887884888628488864

PIPE ASM. .. Pump to manifoldPIPE ASM. .. Manifold mountedPIPE ASM. .. Manifold mountedPIPE ASM. .. Pump to manifoldPIPE ASM. .. Pump mountedPIPE ASM. .. Pump mountedPIPE ASM. .. Pump mountedPIPE ASM. .. Pump mountedPIPE ASM. .. Pump mounted -

Replaces 8431381PIPE ASM. .. Pump mounted

IFuel Pump Discharge

84888662

8449764841984284512838488874848887684888728451326

PIPE ASM. .. Manifold to pumpPIPE ASM. .. Manifold mountedPIPE ASM. .. Manifold to pumpPIPE ASM. .. Pump mountedPIPE ASM. .. Pump mountedPIPE ASM. .. Pump mountedPIPE ASM. .. Pump mounted -

Formerly 8451236PIPE ASM. .. Pump mountedPIPE ASM. .. Pump mounted

IFuel Pump Supply

84313828417546

44

842688981377093257162845117833234913324516

179822181374103320

8032717179886189787190270193031

~#PKE$u&Pipe asm. to pump

CLIP:: Tube - Formerly 3257152BRACKET.. Clip mountingBRACKET.. Clip mountingCLIP .. TubeBOLT.. Hex. head 5/16 -18 x 1-1/2BOLT .. Hex. head 3/8 -24x 1-1/2WASHER .. Flat -5/16NUT.. Lock- 3/8-24BOLT.. Hex. head - 1/2 -13 x 1-5/8

}

FormerBOLT.. Hex. head - 1/2 -13 x 5-1/4 ApplicationsBOLT.. Hex. head - 1/2- 13 x4-1/4 Used 19303 IBOLT.. Hex. head - 1/2 - 13x 8-3/4

1213

1798416101225

BOLT.. Hex. headWASHER.. Flat - 3/8

+8 Cylinder Roots Blown Engines Have A Single Welded Pipe Assembiy From 17zeFuei Filter Manfold ToZhe Fuel ?’urnp.

8451210,8417004,8431315, 8451211,8449765,8418134, 8431427,8446239


---- --- .. ---- . . . . .. . . . . . . ----- -.. ..o Tots CO@ PO RATIONEL EC IKQ-MWIIV t DIVISION GtNt RALM

1

3

FUEL OIL PIPING

j~, (\\ I

)t

JlYPICAL OF ALL COLUMNS

\J .

P.L. No. MS

i

\ COLUMN A/

7

1

3

523

5

\ \ t

\

/VIEW A

/ \VIEW A

/COLUMNS F.G,H COLUMNS B,C,D

PLATE B48-8

15

EL EC TR O-MOTIVE DIVISION GE NEEAL MO TOCS CORPORATION

P.L. No. ~FUEL OIL PIPING

Duplex Fuel Fiiter Piping - Spin On Elements8,12, 16,20-645 E4,BtB; 8,12,16-645E8; 12,16,20-645 E9,E9B; Engines

PLATE B48-9

Ref. PartNo. Number


8-645 E4,E4B and 12-645E8 engines8445E8 engines12-645E4 engines12#5E4B,E9,E9B and 16-645E8 engines16,20-645E4 engines16,20-645 E4B,E9,E9B engines

PIPE ASM. .. Pump to manifold pipePIPE ASM. .. Pump to manifold pipePIPE ASM. .. Pump to m@fold p@ePIPE ASM. .. Pump to m-old ppePIPE ASM. .. Pump to mamfold pipePIPE ASM. .. pump to manifold pipe

B

i1 84651051 84824391 93103761 84613461 84613111 8461211

The following components are applicable to all the engine modelr listed above unless otherwise spect~id.

2 84515323 84231324 8482337

FILTER ASM. .. Fuel - Duplex - See Parts List 50ELEMENT -. Filter - Spin on

MANIFOLD.. Fuel falter - See Page 18

PIPE ASM. .. Fuel manifold to crossover manifoldMANIFOLD ASM. .. Fuel crossoverPIPE ASM. .. Manifold to pump mounted pipe

5 84323876 84196747 8461209

8 83877859 8160114

10 838778411 8426889

GASKET .. ManifoldGASKET.. Fuel crossover manifoldGASKET.. Pipe block to manifold blockGASKET.. Fuel pump to pipe flange

12 332376813 332376714 841779215 804032216 8348619

2

;21

CLIP .. Pipe - Manifold mounting - Qty. 3 for 8-645E8CLIP .. PipeFLANGE.. Manifold drainCONNECTOR.. Manifold drain - 5/8 tube x 3/4 N.P.T.PLUG .. Pipe - 3/8 N.P.T.

BOLT.. Hex. head - 3/8 - 16x 2 used on 8-645E8 engines onlyBOLT.. Hex. head - 1/2 - 20x 1-1/4 NylockBOLT.. Hex. head -3/8 - 16x 2-1/2BOLT.. Hex. head -3/8- 16x 1BOLT.. Hex. head - 3/8 - 16x 1-1/2BOLT.. Hex. head - 3/8 - 16x 1-1/4BOLT.. Hex. head - 3/8 - 16x 2-3/4BOLT.. Hex. head - 3/8 - 24x 1-3/4

*17 17984718 9434219

179849;; 17983921 17984322 179841

179850;: 181377

23444

1834

25 610122526 610122927 8032717

8468590

WASHER .. Flat - 3/8WASHER .. Flat - 1/2NUT.. Lock - 3/8 -16 hex. - Qty. 3 for 8445E8

16


FUEL OIL PIPINGP.L. No. B48

10

;;9

2 r18 ..- _

3 —- -

7

12 ‘\

VIEW B-B.“

\ \/ —..

L25

-@

‘a”I I

46.—..-.

~1

I

PLATE W-9

17

EL EC7R 0-MOTIVE DIVISION GENERAL MOTORS CORPORATION


Fuel Manifold and Valve AssemblyAll 645 Engines

1

11

1

Ref.No.

Ref. No. 1 Ref. No. 2(Sectioned Through) (Sectioned Through)

PLATE A48-10

PartNumber

34

56

78

9101112

1314151617

84323668482337

84323118429687

2744169413377

83878378388642

84164288387785

1798386101225

8348619103878103877103879

8348617

Description

MANIFOLD ASM. .. Fuel - Replaced by 8482337MANIFOLD ASM. .. Fuel - With integral mounting bracket

VALVE.. Check -65 P.S.I.VALVE.. Check -10 P.S.I.

RETAINER.. Check valveRETAINER.. Check valve

SEAL .. O-RingSEAL .. O-Ring

FLANGE .. BlindGASKET.. FlangeBOLT.. Hex. head - 3/8 - 16x 7/8WASHER .. Flat - 3/8

PLUG .. Pipe - 3/8 pt. - Square socketPLUG .. Pipe - 1/4 pt. - Square socketPLUG.. Pipe - l/8 pt. - Square headPLUG.. Pipe - 1/4 pt. - Square headPLUG.. Pipe - 1/8 pt. - Square socket

{See Pages 10,12, and 16for Applicable Fuel CM Systems.

18

EL EC T CO-MOTIVE DIVISION GE NEEA1 MOTORS CORPORATION

parts List No. B50FUEL OIL FILTER

Spin-On Fuel Oil Filter Assembly8-645E,E1,E4,E4B; 12-645EI,E4,E4B;

16-645EI,E4,E4B,EIOB; 20-645E4,E4B,E 10B Engines

!, .

Ref.No.

1

567

*8

1112

1314

*615

I3J

ParrNumber

8479355

847930183486198348618

81044678104170

854005102828

83613818104055

84273188297957

81040578423132

8488653

9502226

Qty.Req.

1

141

2224

22

;

;

2

2

I

I1!

Ref. No. 1PLATE B50-I

Description

FILTER ASSEMBLY.. Fuel oil - Spin-on - Replaees 8311184 and 8427284

BODY.. Fuel falterPLUG .. Pipe -3/8 M.P.T. square socketPLUG .. Pipe - 1/4 M.P.T. square socket

CLEVIS ASSEMBLY .. Falter bowlSCREW.. ThumbSEAT.. Thumb screw

SCREW.. Set - Clevis to falter body -5/ 16-18 x 1/2 slotted

BOWL .. Glass - Oil sightGASKET.. Bowl to falter

VALVE .. Relief -5 pounds/square inchVALVE .. Relief -60 pounds/square inch

PIPE .. StandELEMENT.. Fuel falter - Spin-on

CONNECTOR .. Fuel falter element - 1-12-UNF-2A threaded both ends -Applied as a repair to falter bodies manufactured prior to1978. See W.S. 19456for details on filter body rework

CONNECTOR .. Fuel falter element - 1-12-UNF-2A threaded oneEnd and 7/8-14 UNF-2A threaded opposite end - ApplicableTo falter bodies manufactured since January, 1978

1 B50

EL EC TR O-MOTIVE DIVISION GE NE CAL Mo Tons CORPORATION

P.L. No. B50FUEL OIL FILTER

Duplex and Twin Spin-On Falter Assemblies8-645 E2,E4,E4B,E5,E6,E7, E7B,E7C,E8; 12+45EI,E2,E4,E4B,E5,E6,E7,E7B,E7C,E8,E9,E9B;

16-645E1 ,E2,E4,E4B,E5,E6, E7,E7B,E7C,E8,E9, E9B; 20-645 E4,E5,E7,E7B,E7 C, E9,E9B Engines

PLATE A50-2

Ref. Part No.No. Number Req. Description

FILTER ASSEMBLY .. Fuel Oil - Duplex - Canister Type

2

3456

*7*8*910

11

E

E

161718

;:21

*22*23

2425

33179898416607

82913298291332

103025829133381326008291331

113177103877

33867613319541331953833195398283413

3383982841867733839843319540

1157745190568

179881103323

8291330113177

8-645 E2,E5, 12, 16-645EI ,E2,E4,E5 and 20-645 E4,E5 engines12, 16-645 E6,E7 and 20-645E7 engines

FILTER ASSEMBLY .. Fuel oil - Duplex - Threaded connectionsFILTER ASSEMBLY.. Fuel oiI - Duplex - Flanged connections -

Replaced by 8451532

STUD .. Gland - 5-16-18-24x 1-1/2 in. longGLAND .. Stuffing boxNUT.. Stud - 5/16 -24 hex.HANDLE .. Control valvePACKING .. Stuffing boxRING.. RetainingPLUG .. Pipe - 3/4 M.P.T.PLUG .. Pipe - 1/8 M.P.T.

ELEMENT ASSEMBLY .. Fuel oil fflterGASKET .. Case - Formerly 3319451

GASKET .. O-Ring - Upper guide bushingGASKET .. O-Ring - Lower guide bushingGASKET.. Retaining bar nut

BUSHING ASSEMBLY .. Upper - Includes guideCASE ASSEMBLY .. Filter - Includes center rodBUSHING.. LowerSPRING.. Element retainingNUT.. Element retaining - 1/2 -13 hex. - Formerly 3383983BRACKET.. Filter mountingBOLT.. Bracket mounting - 1/2 - 13x i hex. beadWASHER .. Lock - 1/2NUT.. Retaining bar - 1/2 -13 acornPLUG .. Drain - 3/4 M.P.T. -3317989 falter formerly used (2) 3322741

drain plugs and (2) 8283414 drain plug gaskets

FILTER ASSEMBLY.. Fuel Oil - Duplex - Twin Spin-On Type

8,12,1-5E2,E4,E4B, E5,E6,E7,E7B,E7C, E8;l2,lW5E9,E9B20-645 E4,E4B,E5,E7,E7 B,E7C,E9,E9B Engines

26 8451532 1 FILTER ASSEMBLY .. Fuel oil - Twin spin-on - Replaces 8416607

272829

;;3233

z3637

8453879 1 HEAD ASSEMBLY.. Fuel oil falter8457521 1 WRENCH .. Control valve

1 PIN .. Roll - Wrench stop138201 1 SCREW.. Cap - 1/4 - 20x 3/4 hex. socket head

1 WASHER .. LockWASHER .. Plain

8453124 : COCK .. Plug8156982 2 O-Ring .. Plug cock seal - 1 I.D. x 1-1/4 O.D.8453125 1 NUT .. Retaining - Plug cock - 1-3/8 - 12 thread - Slotted

PLUG.. Pipe8453126 ; UNION.. Reducing - 3/4 -16 M.P.T. x 1-12 M.P.T. - I in. long

38 8423132 2 ELEMENT.. Fuel oil fflter

B50 2 REVISEDJULY, 1989



24

15

12

20

16

II

17

!8

14

~lg

Ref. No. 1

24

15

35

4 12

20

6 16

13 II

1? 17

25 18

14

19

2

34

36

33

37

Ref. No. 26

PLATE AM-2

3 B50

EL EC TRO-M071VE DIVISION GENERAL MO TOES COt?O @A TION


Viscose Fuel Oil Filter Assembly8,12, 16-645EI and 8,12,16,20-645E4 Industrial Engines

PLATE B50-3

Ref. Part @Y.No. Number Req. Description

1 8311184 A FILTER ASSEMBLY .. Fuel oil - Replaced by 8427284*2 8427284 - B FILTER ASSEMBLY.. Fuel oil - Replaces 8311184 and replaced by 8479355-

See Page 1

f Fueljiher bodies 8299059 and 8427285 are no longer available. When replacement oJ8299059 body isrequired, recommend ordering 1-8479301 body, 2-8423132 element, and 1-8427318 relief valve. Whenreplacement of 8427285 body is required, recommend ordering 1-8479301 body and2-8423132eiement.

{3 8299059/4 8427285*5 126045*6 8348619

“: 8;%:9 8104467

10 810417011 854005

*I2 10282813 836138114 810405515 8322623

/“16 842731817 829795718 810405719 831112120 12568821 812418422 821435223 821434224 831112025 817703026 8299457

1

2224221

BODY.. Fuel filter - No longer available - See above noteBODY.. Fuel fflter -No longer available - See above notePLUG.. Pipe - 3/8 M.P.T. square socket - HeadlessPLUG.. Pipe - 3/8 M.P.T. square socket headPLUG.. Pipe - 1/4 M.P.T. square socket - HeadlessPLUG.. Pipe - l/2 M.P.T. square socket headCLEVIS ASSEMBLY.. Falter bowl

SCREW .. ThumbSEAT.. Thumb screw

SCREW.. Set - Clevis to falter -5/16 - 18x 1/2 slotted - HeadlessBOWL.. Glass - Oil sightGASKET -. Bowl to falter bodyVALVE .. Rehef -10 P.S.I.G. cracking pressureVALVE .. Relief-5 P.S.I.G. cracking presure - Formerly 10 P. S.LG.VALVE ., Relief-60 P.S.LG.PIPE .. StandHOUSING .. Fuel falterCOCK.. Drain - 1/4 M.P.T.RING.. Snap - Handwheel lockHANDWHEELWASHER -. SphericalSTUD.. Housing to body - 3/4 -10- 16x 12-3/16 in. longSEAL .. Housing to bodyCARTRIDGE.. Fuel falter -8 in. long - Viicose

See Page 6for viscose to twin spin-on flher conversion.

B50 4

UOITASO *90> ?SO TOM JA 93113a woizl via 3vITOM-0ST33J3

$’I-%d!d

0s=

EL EC TR O-MOTIVE DIVISION GE Nl!t AL MO TOES CORPORATION


Filter Conversion

8,12,16-645E1 and 8,12, 16,20-645E4 Engines

—A

A<VIEW A-A

PLATE B50-4


FILTER CONVERSION .. Viscose to Twin SpimOn Ftiers

Filter conversion applicable to8311 184 and 8427284 fflter assemblies

8488615 ADAPTER.. Fuel falter; 8423132 ; FILTER.. Fuel - Spin-on3 8177030 2 SEAL.. Adapter to body - Outer4 8488622 2 SEAL.. Adapter to body - Inner5 9436065 1 BOLT.. Adapter to body - 3/4 - IOx 2 Type C flanged -12 point

B50 6


Parts List No. BS4CYLINDER HEAD COVER AND SUPPORT FRAME

Round Top Inside Frame Comer Design Applied To Engines With Flame Arrestor Safety Handhole Covers

PLATE B54-1

Ref. Part Quantity RequiredNo. Number Per Engine Description

A - - - - - - 8-645 E2,E6,E8 engines- B - - - - - 8-645 E5,E7,E7B,E7C engines- - c - - - - 12-645 E2,E6,E8 engines- - - D - - - 12-645 E5,E7,E7B,E7C,E9, E9B engines- . - - E - - 16-645E2,E6,E8 engines- - . . - F - 16-645 E4B,E5,E7,E7B,E7 C, E9,E9B engines- - . - - - G 20-645 E4B,E5,E7,E7B,E7 C, E9,E9B engines

Application of thefollowing cylinder headcover andsupportframe assemblies requires that newfhme arrestor safety handhole covers 8499419 also be instalied on the en~ine. See Parts List 04. Refer 10 M.I. 9608, Rev. A or contact our ServiceDepartmen~ for details.

111

i

;222

;2345678

*910

;:131415161718

;;21

*22*23

242526272829

*3O

31313131

849910590817039081296908078084994578499844849911990806289081702908129590807818499456849982584988958498896909455781688658498829

1813179318075

181313116102

8032715436591446186

80328138202278

181360116103

81949238098593

1164528160443

272131817380283886008388273

138203138201

61012216532324

9087069908707090870719087068

8499017,9081858,9083318,9081856,849

1

‘1

i[0288

16

lo)6[8!()!0!()244

21

:

i

2

‘1

‘1

L16

1210to8

12;2!6!21212488:Ql

22252444

:

i2

84,84955

11

;44486

i2

691

‘1

‘12224

;22$4

&)2$6$8$8$8488

21

1;

i

i

FRAME ASM. .. Cover and supportFRAME ASM. .. Cover and supportFRAME ASM. .. Cover and supportFRAME ASM. .. Cover and support

I

Left Bank

FRAME ASM. .. Cover and supportFRAME ASM. .. Cover and supportFRAME ASM. .. Cover and supportFRAME ASM. .. Cover and supportFRAME ASM. .. Cover and supportFRAME ASM. .. Cover and support

[

Right BankFRAME ASM. .. Cover and supportFRAME ASM. .. Cover and supportFRAME ASM. .. Cover and support

LATCH ASM. .. Cover - HingeLATCH ASM. .. Cover - ClampLATCH ASM. .. Cover - Hinge - See Page 11BRACKET.. Hinge pinPAD .. Latch mountingBOLT.. Hex. head 1/4 - 28x 1-1/4SCREW.. Socket head 1/4 -28 x 1/2 - Latches to welded padsBOLT.. Hex. head 1/4 - 28x 3/4WASHER .. Plain - 1/4NUT.. Leek 1/4 -28 Hex.SCREW.. Pan head - No. 10 -32x 7/8WASHER .. PLAIN - No. 10NUT.. Lock - No. 10-32 hexSUPPORT.. Cover - Spring loaded - See Page 1IBOLT .. Hex. head 3/8 -24x 3/4WASHER .. Plain - 3/8SPACER.. Shim -.0625 thick - Used with Ref. 6TUBING .. Steel - 1/4 O.D. x 20 ft.NUT.. Tube - 1/4 - Replaces 118537ELBOW .. Tube -90°

\

Right Bank OnlyNUT.. Jam 7/16- 20 hexCLAMP .. TubeSUPPORT.. Center -12 cyl. engines onlyGASKET .. Support mountingSCREW .. Socket head cap 1/4 -20x 1-1/4SCREW.. Socket head cap 1/4 - 20x 3/4WASHER .. Flat - 1/4NUT.. Spline - 1/4 -28

COVER ASM. .. Cylinder headCOVER ASM. .. Cylinder head - LF & RRCOVER ASM. .. Cylinder head -RF& LR

\

See Page 8

COVER ASM. .. Cylinder head

1


P.L. No. B54CYLINDER HEAD COVER AND SUPPORT FRAME

Ref. PartNo. Number

32 8332127*33 181370

34 181365

% 9:E%

37 847079337 847079537 847079738 847079938 847079438 847079638 847079838 8470800

*39 8425724

“40 9087944*4O 9087945*4O 9087946*4O 9087947

—

A

i4227814

2

‘2

Qwmti;y$quired

—

B

1

E78

!14

2

‘2

—

c

14

1;:146

‘2

‘2..

I

-

D

J

E:10!46

‘2

-2

ne—

E

:150186

-

-2--

-2.

As Required

—

F

1

25086

‘2-

-2

—

G

1

:182~18

.

‘2

‘2

Descrbtion

CLAMP.. Oilline -CarnshaftdnveendBOLT.. Hex. head 3/8-24 xl-l/4 -Frame toaccessorydnve endBOLT.. Hex. head 3/8 - 24x 1-1 /8 - Frame to camshaft drive endBOLT.. Hex. head 3/8 -24 x 3/4 - Frame to crankcaseWASHER .. Hardened - 1/8 thick - Formerly 8373316- 1/16 thick

GASKET.. Frame to crankcaseGASKET.. Frame to crankcaseGAS KET.. Frame to crankcase

\

Outer

GAS KET.. Frame to crankcaseGASKET., Frame to crankcaseGASKET.. Frame to crankcaseGAS KET.. Frame to crankcase

1

Inner

GASKET.. Frame to crankcase

GREASE.. Silicon -8 oz. - Cover seal to frame

KIT.. Gasket and cover seal IKIT.. Gasket and cover sealKIT.. Gasket and cover seal

I

see Parts Lst 99

KIT.. Gasket and cover seal

B54


P.L. No. 54CYLINDER HEAD COVER AND SUPPORT FRAME

/-31

371 L4

Camshaft Drive End

m 20. .13\ ‘\ 24 J! J14

101112

L4

Section

\lL1~

L5

Section B-B

PLATE B54-1

I

A-A Section C-C

3



Rounded Top Inside Frame Comer DesignApplied To Engines Without Flame Arrestor Safety Handhole Covers

PLATE B54-2

Ref. PartNo. Number

1 83915161 83891141 83884221 83910351 83776751 83741372 83915172 84074202 83891132 83884232 83910342 83776742 8374138

*3 65323244 81688715 81688726 90945577 83666168 4365919 8032813

10 44618611 820227812 18136013 11610314 838860015 838827316 13820117 13820318 610122119 8098593

“;! 8:;~:*22 272131

23 817380224 819492325 847079325 847079525 847079725 847079926 847079426 847079626 847079826 8470800

*27 18137028 18136529 4549 I 130 9509486

31 848794531 848796331 8487961

—

A

1

-1

‘6109I

;04040

244

QuantityRPer Enj—

B

1

-1

‘69

;1

:40

244

—

-

i.

.

‘1

‘1

‘61616

&6$644

:24448

As

-

D

1

-

-

1-

‘615142

A646448824448

mu2 2 2 i2 1 2 12 1 2 14 5 5 6

As ~eqt21 2

[uired

‘2 ‘2. .- -

‘2 ‘2- .

i4 i422 22

110 110146 146

‘4 ‘4- -

le—

i

1

-

‘1

‘6

%

io8080488

-.-ed

2

:7

red

‘2

‘2

E150186

4

.

—

i

‘1I

‘1

‘6191821

%804

:

—

ii

1

1

2$22

2

9;9696

4

:

. -- -

‘2 ‘2- -- -

i4 ;422 2278 78

114 I 14

2 2. -- -

8391666,8389117,8391049, 83742818407421,8388620, 8378367

Description

8-645EI,E2,E6,E8 engines8-645E4,E4B,E5,E7 engines12-645E1,E2,E6,E8 engines12-645E4,E4B,E5,E7,E9 engines16445E1,E2,E6,E8 engines16-645E4,E4B,E5,E7,E9,EIOB engines20-645E4,E4B,E5,E7,E9,EIOB engines

FRAME ASM. .. Replaces 9318547FRAME ASM. .. Cover and supportFRAME ASM. .. Cover and supportFRAME ASM. .. Cover and support ILeft Bank

FRAME ASM. .. Cover and supportFRAME ASM. .. Cover and supportFRAME ASM. .. Cover and supportFRAME ASM. .. Cover and suppofiFRAME ASM. .. Cover and supportFRAME ASM. .. Cover and support

/

Right BankFRAME ASM. .. Cover and supportFRAME ASM. .. Cover and supportFRAME ASM. .. Cover and support

NUT.. Spline 1/4 -28LATCH ASM. .. Cover - ClampLATCH ASM. .. Cover - Hinge } See Page 11

LATCH ASM. .. Cover - Hinge - R&L banks - See Page 11LATCH ASM. .. Cover - Clamp - Right bank onlySCREW.. Pan head No. IO -32x 7/8 - Replaces 100767NUT.. Lock No. 10-32 Hex.WASHER .. Plain - No. 10SUPPORT ASM. .. Cover - Spring loaded - See Page 11BOLT.. Hex. head 3/8 - 24x 3/4WASHER .. Flat - 3/8SUPPORT ASM. .. CoverGASKET.. Support mountingSCREW.. Socket head cap 1/4 - 20x 314SCREW.. Socket head cap 1/4 - 20x 1-1/4WASHER .. Flat - 1/4TUBING .. Steel - 1/4 O.D. X 20 ft.NUT.. Tube - I/4 - Replaces 118537ELBOW ..90°

\

Right Bank @dyNUT.. Jam 7/16 -20 Hex.CLAMP .. Tube - 1/4SPACER .. Shim -.0625 thick - Used with Ref. 5

GASKET.. Frame to crankcaseGAS KET.. Frame to crankcaseGASKET.. Frame to crankcase

/

Outer

GASKET.. Frame to crankcaseGASKET.. Frame to crankcaseGASKET.. Frame to crankcaseGASKET.. Frame to crankcase

1

Inner

GAS KET.. Frame to crankcaseBOLT.. Hex. head 3/8 - 24x l-l /4 frame to accessory drive endBOLT.. Hex. head 3/8 - 24x 1-1/8 frame to camshaft drive endBOLT.. Hex. head 3/8 - 24x 3/4 frame to crankcaseWAS HER.. Hardened - 1/8 inch thick - Formerly 8373316- 1/16 th

COVER ASM. .. Cylinder headCOVER ASM. .. Cylinder head

}See Page 9

COVER ASM. .. Cylinder head

B54 4-


P,L. No. B54CYLINDER HEAD COVER AND SUPPORT FRAME

Ref. PartNo. Number

31 8332127

“32 9087944*32 9087945*32 9087946“32 9087947“33 8245724

581

1A

1

QuantityReauired.

mBCDE

1-1-

1ii:

--- 1--- -

As RequiredTFG

11

.-

i:1

Descrimion

CLAMP .. Tube - Oil pressure line - Camshaft drive end

KIT.. Gasket and cover sealKIT .. Gasket and cover sealKIT .. Gasket and cover seal

}

See P.L. 99

KIT.. Gasket and cover sealGREASE .. Silicon -8 oz. tube - Cover seal to frame

29 ~ 31- r19 r 23

CAMSHAFT DRIVE END

PLATE B54-2

5 B54



Previous Design Square Top Inside Frame Comers

PLATE B54-3

Ref. Part QuantityNo. h-umber Required Description

A - - - - 8-645E1 ,E2 enginesB - - - 12-645EI ,E2 engines

- . c 12-645E5 engines. - - D : 16-645E1,E2 engines- - - - E 16-645E4,E5 engines

CyIinder cop deck frames with square top inside corners are no longer available. When repkrcement frames arerequired, the current design frames with round top inside corners and covers are recommended as replacement.Covers applied to either &sign frames are noz interchangeable. See Pages I through 5.

;

33

4567

;10111213

14151617

181818191919

*2O212223

*24

25

#*28*29

●3O*31*3 I*3 I

--------

82447098244708

8168871816887283666168194923

436591446186

80328138202278

181360116103

817756481775676532324

i38213

847079384707958470797847079484707968470798

181370181365454911

95094866532324

8098593116452

81738028160443

272131

8425724827165082716518271649

1 11 I

2 -- 4

10 1610 16- -

As Reauired

2422

11

4

1516

1

: z40 64

2 44 84 8

2488

2 -2

‘2 :2

;4 i422 2278 11014 1466 6

11

4

2020.

d6464

488

2488

-2

‘2

;422!10[46

6

%80

488

.

.

-

‘2-

‘2

E5086

6

As Required2 2 25 6 72 1 22 1 2

As Required

‘1 ‘1 :- - 1

1I

4

;;1

80

~488

‘2

‘214

,$86

6

2811

‘1

FRAME ASM. .. suppOrt - Left bankFRAME ASM. .. Support - Right bank \ No Longer Available

COVER ASM. .. Cylinder headCOVER ASM. .. Cylinder head 1 See Page 10

LATCH ASM. .. Cover - ClipLATCH ASM. .. Cover - Hinge } See Page 11

LATCH ASM. .. Cover - Clip (right bank)SPACER.. Shim -.0625 thick - Used with Ref. 5SCREW.. Pan head No. 10 -32x 7/8 - Formerly 100766 and 100767WASHER .. Fiat No. 10NUT.. Lock No. 10-32 hex.SUPPORT ASM. .. Cover - Spring loaded - See Page 11BOLT.. Hex. head 3/8 - 24x 3/4WASHER .. Plain - 3/8

CHANNEL .. Center supportGASKET.. Frame to channelNUT.. Spline 1/4 -28SCREW.. Socket head cap 1/4 - 28x 1-1 /4

GAS KET.. Frame to crankcaseGASKET.. Frame to crankcase

)Outer

GASKET.. Frame to crankcaseGASKET.. Frame to crankcase

}GASKET.. Frame to crankcase InnerGASKET.. Frame to crankcaseBOLT.. Hex. head 3/8 - 24x 1-1/4 - Frame to accessory drive endBOLT.. Hex. head 3/8 - 24x 1-1/8 - Frame to camshaft drive endBOLT.. Hex. head 3/8 - 24x 3/4 - Frame to crankcaseWASHER .. Hardened - 1/8 inch thick - Forrndy 8373316 -1/16 thickNUT.. Spline 1/4 -28

TUBING .. Steel -Copperbr=d - 1/4 O.D. X20 ft--@@iCd tonght bank

NUT.. Tube - I/4 replaces 118537CLAMP .. TubeELBOW ..90°NUT.. Hex. 7/16 -20

GREASE.. Silicon - Frame to cover seal -8 oz. tubeKIT.. Gasket and cover sealKIT.. Gasket and cover seal

}See Parts List 99

KIT.. Gasket and cover seal

8178157,8177572,8320679, 8160727,8332065

B54


P.L.No.BS4CYLINDER HEAD COVER AND SUPPORT FRAME

3::

2123\ 1!

Camshaft Drive End

PLATE BS4-3



Cover Assemblies Applied To Engines With Flame Arrestor Safety Handhole Covers

Ref. No. 1 (Aluminum) Ref. No. I (Steel)PLATE B54-4

In early 1982, the cover materiai was changedfrom aluminum to coated steei. The aluminum covers are no longer available, butare Iirted belo wfor service parts reference.

Ref. PartNo. Number

/ 1 9087069; 1 908706911 9087070; 1 9087070; 1 9087071{ 1 9087071j 1 9087068j 1 90870682 90870732 90870742 90870723 83774963 83882803 83730434 95447604 95482144 95474065 84989335 90818165 90817995 90803026 83736276 95354907 83731377 95354918 84989328 95378429 83734409 9535492

10 940238310 9440188

101843/: 101890

*12 9402381*12 9440189*I3 8291069*I4 8210618*14 9531766*I5 8245724f For engine mot

BS4

—

I

‘1

‘1

‘1

i4

>

>

2;

;0

46

‘14R.

—

‘1

‘1

‘1

-1

i

4

4

4

Ii

1(5

3i

‘1AR

1

QuantityReauired-

‘1

1

-

i-

i

4

4

4

12

12

2_3

(R

—

-

‘1

‘1

1

I

-2

4

4

4

16

16

3i

‘14R

Requir!application- See Pag

—

1

‘1

i

i4

4-4

(6

16

;3

iR

1..

—

‘1

‘1

‘1

-12

4

i

i

2:

2i

5>

-14R

Description

COVER ASM. .. Cylinder head - Aluminum - Not availableCOVER ASM. .. Cylinder head - Coated steelCOVER ASM. .. Cylinder head - Aluminum - Not availableCOVER ASM. .. Cylinder head - Coated steelCOVER ASM. .. Cylinder head - Aluminum - Not availableCOVER ASM. .. Cylinder head - Coated steelCOVER ASM. .. Cylinder head - Aluminum - Not availableCOVER ASM. .. Cylinder head - Coated steel

KIT .. Seal - CoverKIT.. SeaI - CoverKIT.. Seal - CoverRETAINER .. Seal - Hook clamp sideRETAINER .. Seal - Hook clamp sideRETAINER .. Seal - Hook clamp sideRETAINER .. Seal - SidesRETAINER.. Seal - SidesRETAINER .. Seal - SidesRETAINER .. Seal - Hinge sideRETAINER.. Seal - Hinge sideRETAINER .. Seal - Hinge sideRETAINER .. Seal - Hinge sideRETAINER .. Seal - EndRETAINER .. Seal - EndRETAINER .. Seal - ComerRETAINER .. Seal - ComerHOOK .. CkunpHOOK .. clampHINGE ASM. .. CoverHINGE ASM. .. CoverRIVET.. Counter sunk head - 1/8 x9/16RIVET.. Flat head - 1/8 x 5/8RIVET .. Round head -3/16x 7/16RIVET., Round head - 3/16 x 3/8RIVET.. Countersunk head - 1/8 x 7/16 - Cover to retainersRIVET.. Flat head - 1/8 x 1/2 - Cover to retainersHANDLE .. Not available -No longer applied

SEALER .. Cover to retainers -1 quart canSEALER .. Cover to retainers -10.5 ounce tubeGREASE.. Silicon - Seal -8 ounce tube

8


P.L. No. BS4CYLINDER HEAD COVER AND SUPPORT FRAME

Cover Assemblies Applied To Engines Without Flame Arrestor Safety Handhole Covers

Ref. No. 1 (Aluminum)PLATE A54-5

Ref. No. 1 (Steel)

In early 1982, ~he cover ma~enal was changed from aluminum to coated steel. The aluminum covers are no longeravailabie, but are listed below for service parts reference.

Ref.No.

PartNumber

/1/1

j;/1{122233

;33445

267

;

:1010

*11*1I*I2*I3*14●I4*15

84879458487945848796384879638487961848796190870739087074908707283774969544760838828095482148373043954740683736279535490837313795354918373440!353549283736039535570940238394401889402382

101843101890

940238194401898291069

1018438210618953 I 7668245724

QuantityRequired-

‘1

-1

i

i

4

4

4

i

i8

3_8

i8

4R

As Required

Description

COVER ASM. .. Cylinder head - Aluminum - Not availableCOVER ASM. .. Cylinder head - Coated steelCOVER ASM. .. Cylinder head - Aluminum - Not availableCOVER ASM. .. Cylinder head - Coated steelCOVER ASM. .. Cylinder head - Aluminum - Not availableCOVER ASM. .. Cylinder head - Coated steel

KIT.. Seal - CoverKIT’-. Seal - CoverKIT.. Seal - CoverRETAINER .. Seal - SideRETAINER .. Seal - SideRETAINER .. Seal - SideRETAINER .. Seal - SideRETAINER .. Seal - SideRETAINER .. Seal - SideRETAINER -. Seal - EndRETAINER.. Seal - EndRETAINER .. Seal - ComerRETAINER.. Seal - ComerHINGE ASM. .. CoverHINGE ASM. .. CoverHOOK .. CkunpHOOK .. ClampRIVET.. Countersunk head - 1/8 x9/16RIVET.. Flat head - 1/8 x5/8RIVET.. Countersunk head - 1/8 x l/2RIVET.. Round head - 3/16 x 7/16RIVET.. Round head - 3/16 x 3/8RIVET.. Countersunk head - 1/8 x 7/16 - Cover to retainersRIVET.. Flat head - 1/8 x 1/2 - Cover to retainersHANDLE.. No longer applied -No longer availableRIVET.. Round head - 3/16 x 7/16 - Handle to cover

SEALER .. Cover to retainers - I quart canSEALER .. Cover to retainers -10.5 ounce tubeGREASE .. Silicon - Seal -8 ounce tube

f For engine model application - See Page 4.

9 B54



Previous Design Cover AssemblyFor Square Inside Comer Frame Assembly

t

3

Ref. 1- Cross SectionPLATE A54-6

Ref. Part QY.No. Number Req. Description

I I I11

*2*2

334

789

*lo

*1I*12

*I3*14

82447098244708

82716238271624

820815882084848208159

82081578208156

94023839402384

1018439402382

8031902101843

82106188425724

1

1.

10101042

28

‘1

44

28

A.R.A.R.

cOvER ‘SM- ‘- cy’lnderheti } For Engine Model Application - See Page 6COVER ASM. .. Cylinder head

SEAL.. Cover -16 ft. longSEAL.. Cover -13 ft. long

RETAINER.. Cover seal - SideRETAINER .. Cover seal - SideRETAINER.. Cover seal - End

HINGE ASM. .. CoverHOOK .. clamp

RIVET.. Countersunk head - 1/8 x 9/16 - Hook clamp to cover and retainerRIVET.. Countersunk head - l/8 x 5/8 - Hinge to cover and retainerRIVET.. Round head - 3/16 x 7/16 - Hinge to coverRIVE T..Countersunk head - 1/8 x 1/2 - Cover to retainers

HANDLE .. No longer applied - Not availableRIVET.. Round head - 3/16 x 7/16 - Handle to cover

SEALER .. Cover to retainer -1 quart canGREASE.. Silicon - Cover seal to frame -8 oz. tube

BS4 10




Ref. PartNo. Number

1 81688712 81688663 81688644 81688675 81728236 81728227 4365918 4461869 8032813

1011121314

ii171819

8168872816886882220168168865819492381728238172822

436591446186

8032813

20 820227821 820227722 820227523 11478824 820227225 10334526 10338527 181361

28 116103

29303132333435

:?38

90945578168865909455990945418172822

1033399416509

436591446186

8032813

Qty.Req.

111111

;2

Description

LATCHASM. ..ClampSPRING..ClampingARM..LatchBRACKET..MountingPIN..7/32xl.l6OPIN..7/32xl.43O

SCREW .. Pan hd. - No. 10 -32X 7/8WASHER .. Plain - No. 10NUT .. Lock - No. 10-32 hex.

LATCH ASM. .. HingeSPRING .. Hinge pin clampingARM .. LatchBRACKET .. MountingSPACER .. Shim -.0625 thickPIN..7/32xl.l6OPIN .. 7/32X 1.430

SCREW .. Pan hd. - No. 10 -32X 7/8WASHER .. Plain - No. 10NUT.. Lock - No. 10-32 hex.

SUPPORT ASM. .. CoverBRACKET .. MountingARM .. .%ppOH

PIN .. CIevisSPRING .. TorsionWASHER .. Plain - 5/8PIN .. Cotter - 1/8x 1

BOLT .. Hex. head 3/8 -24x 7/8 -Formerly 181360

WASHER .. Flat - 3/8

LATCH ASM. .. HingeBRACKET .. MountingHINGE .. Includes threaded rodLATCH .. ClampingPIN .. 7/32X 1.430WASHER .. Plain - 1/4NUT.. Lock - 1/4 -20 hex.

SCREW .. Pan hd. - No. 10-32X 7/8WASHER .. Plain - No. 10NUT .. Lock - No. 10-32 hex.

/---4

w ‘v’

Ref. No. 1

Lm-[ /

Ref. No. 1027 28 24

~

+2,

o$*

‘3

\

25

23 21 22

Ref. No. 2037

38\ 1

36

L30 ~33

Ref. No. 29

PLATE A54-7

11

EL EC TE O-MOTIVE DIVISION GE NECA1 MOTORS CORPORATION

Ref. PartNo. Number

1 81597421 84649181 84649172 8081581-3 8084872

4 8084871

5 80283666 84552977 80846658 1814469 181435

10 181433

11 808466112 808468513 803271614 610122915 8028740

*16 8084863*17 8028763*18 6101229●I9 8032719

—

A

1

5-78

10

1

1!1010

1

:37

2

1

:8

PartsLNNo.B58ACCESSORY DRIVE HOUSING ASSEMBLY

AppliedToEngines WithBottomDrain Overspend TnpHousings

Qty.Req——

B

‘1

$88

9

111

171010

11

1!2

1

:8

6

-‘1

588

9

11

1;1010

11

3!2

1

:8

Ref.No. lPLATEB58-1

Description

8,12, 16-645E1,E8; 8,12,16,20-645E4,E4B; 12,16,20-645E9,E9B and16,20-645E 10B left hand rotation engines

8,12,164A5E2,E6; 8,12,16,20-645 E5,E7,E7B; 8-645E7C L.H. rotation engines8,12,16-645E2,E6; 8,12,16,20-645E5,E7,E7B; 12,16,20-645E4; and

16,20-645E4B right hand rotation engines

HOUSING ASM. .. Accessory drive - L.H. rotation enginesHOUSING ASM. .. Accessory drive - L.H. rotation engines - Replaces 8242544HOUSING ASM. .. Accessory drive - R.H. rotation engines - Replaees 8242542

NUT.. Spline - 1/2-20STUD.. 5/16 - 18x 5/16 - 24x 1-1/2 in. long - Standard pitch dia.

8123044.. .0020.S. 8126982...015 0.S.8123045.. .0040.S. 8126983.. .0170.S.

STUD .. 1/2 -13 x 1/2 -20x 2-7/16 in. long - Standard pitch dia.8123046.. .0020.S. 8126979...015 0.S.8123047.. .0040.S. 8126980.. .0170.S.

PIN.. Dowel -.3750 x 7/8 in. longSTUD .. 1/2 -20 x 1/2 -20 x 3- Formerly applied

GASKET.. Accessory drive housing to crankcaseBOLT.. Hex. head 1/2 - 20x 4BOLT.. Hex. head 1/2 - 20x 2

}Housing To Crankcase

BOLT.. Hex. head 1/2 - 20x 1-3/4

COVER .. Blind - Not applied to engines with safety shutdown devicesGASKET.. Blind coverNUT.. Lock 5/16 -24 hex.WASHER .. Flat - 1/2PIN .. Dowel - Locating -.7500 dia. x 1-1/2 in. long

8168835.. .0050.S. 8168836.. .0100.S. 8168837.. .0150.S.

COVER .. Blind - Applied to engines without accessory driveGASKET .. Blind coverWASHER .. Flat - 1/2NUT.. Lock 1/2 -20 hex.

1 B58


P.L. No. B58ACCESSORY DRIVE HOUSING ASSEMBLY

Applied To Engines With Rear Drain Overspeed Trip Housings

Ref. PartNo. Number

1 95313641 95313661 95313652 80815813 8084872

4 8084871

5

11121314

8028366

8084665181446181435181433

6101229

8084661808468580327168028740

*15 8084863*16 8028763*17 6101229*I8 8032719

—

A

1

5>8

10

1

I17101037

I1

:

1

:8

!ty.

—

&

‘1588

9

1

1

i;1037

1

;2

1

;a


Description

12, 16-645E1 ,E8; 12, 16,20-645 E4,E4B,E9,E9B; I6,2O-645E1OB L.H. rotation engines12, 16-645 E2,E6; 12,1 6,20-645 E5,E7,E7B,E7C left hand rotation engines12, 16-645E2,E6; 12, 16,20-645E4,E5,E7,E7B,E7C; 16,20445E4B R.H. rotation engines

HOUSING ASM. .. Accessory drive - L.H. rotation industrial enginesHOUSING ASM. .. Accessory drive - L.H. rotation marine enginesHOUSING ASM. .. Accessory drive - R.H. rotation engines

NUT.. Spline 1/2 -20STUD.. 5/16 -18 x5/16 -24x 1-1/2 in. long - Standard pitch dia.

8123044.. .0020.S. 8126982.. .0150.S.8123045.. .0040.S. 8126983.. .0170.S.

STUD .. I/2- I3xl/2-2Ox2-7/I68123046.. .0020.S. 8126979.. .0150.S.8123047.. .0040.S. 8126980.. .0170.S.

PIN .. Dowel - .3750x 7/8 in. long

GASKET.. Accessory drive housing to crankc=eBOLT -. Hex. head 1/2 - 20x 4BOLT.. Hex. head 1/2 - 20x 2

}Housing To Crankcase

BOLT.. Hex. head 1/2 - 20x 1-3/4WASHER .. Flat - 1/2

COVER .. Blind - Not applied to engines with safety shutdown devicesGASKET.. Blind coverNUT.. Leek 5,/ 16-24 hex.PIN .. Dowel - Locating -.7500 dia. x 1-]/2 in. long

8168835.. .0050.S. 8168836.. .0100.S. 8168837...015 0.S.

COVER .. Blind - Applied to engines without accessory driveGASKET.. Blind coverWASHER .. Flat - 1/2NUT.. Lock 1/20 -20 hex.

B58 2


Ref.No.

;34567

:101112131415161718

;:*21

222324

*25*26

PartNumber

8447342841232480259888342588834475080846858032716

179841103341

8032743147115186542

33064858040313

11875580403708365336833379883448818354159

1164528355242834475283579718333798

121758

Parts List No. B59ENGINE CRANKCASE PRESSURE DETECTOR ASSEMBLY

Low Water Safety Shutdown Valve Application16-645E4 Engine (Model S16E4)

I

I

2

I

I

I

2

I

!L.J I

I

Qty.Req.

11

PLATE A59-1

Description

VALVE ASM. .. Low water safety shutdown - Replaces 8358VALVE ASM. .. Cutoff- See Page 14- Formerly 8337318GASKET.. Valve mountingSEAL .. O-Ring - Tube flange and valve mountingCOVER .. Valve mountingGASKET.. Cover mountingNUT.. Lock - 5/16 -24 hex.BOLT.. Valve mounting - 3/8 - 16x 1-1/4 hex. headWASHER .. Plain - 3/8NUT.. Lock - 3/8 -16 hex.SCREW .. No. 10 -24x l-l/2 hex. socket headSCREW.. No. 10 -24x 1/2 hex. socket headCLAMP .. Tube

CONNECTOR .. 3/8 tube X 3/8 M.P.T.ELBOW .. 3/8 tube X 1/4 M.P.T.TEE.. l/4x3/8x l/4tubeTUBE ASM. .. Cutoff valve to safety valve

FLANGE .. TubeFLANGE .. Tube

TUBE ASM. .. Oil pressure lineNUT .. 1/4 tube

TUBE ASM. .. Safety valve to crankcaseTUBE ASM. .. Safety valve to coverTUBE ASM. .. Oil pressure line

‘ANGE ~~‘u& } Applied to Ref. Nos. 22,23, and 24NUT .. 3/8 tube

,537- See Page 13

1 B59


P.L. No. B59ENGINE CRANKCASE PRESSURE DETECTOR ASSEMBLY

Low Water and Crankcase Pressure Detector Application8-645EI Engine (Model SR1 IE1)

= ““-.—..<=—.

,ri \/]/

p+5

PartNumber

8464678

8412324808468580327168477002

849i460

8385172116452

8385173116452

83851718333798

121758834258832041288040313

8040370147115186542

VIEW A-A \

Qty.Req.

1

I

;6

PLATE A59-2

Description

DETE~OR ASM. .. Low water and crankcase pressure - Replaces 8358538and 8428395- See Page 10

VALVE ASM. .. Cut-off- Formerly 8337318- See Page 14GASKET.. Detector to accessory drive housingNUT.. Lock - 5/16 -24 hex.HOSE ASM. .. Detector to cut-off valve - Includes flanges -

Replaees 8412290 tubeHOSE ASM. .. Detector to accessory end of crankcase - Includes flange end

and tube connector nut end - Replaces 8340583TUBE ASM. .. Governor to oil pressure line

NUT .. 1/4 tubeTUBE ASM. .. Oil pressure line to governor

NUT .. 1/4 tubeTUBE ASM. .. Oil pressure line to deteetor

FLANGE.. Tube mountingNUT .. 3/8 tube

SEAL.. O-Ring - Flange and valve mountingCLAMP.. Tube mountmgCONNECTOR .. Tube -3/8 tube x 3/8 M.P.T. - Formerly 8039169

elbow applied to 8340583 tube asm.TEE .. 3/8 tube X 1/4 tube X 1/4 tubeSCREW.. Valve mounting - IO-24x 1-1/2 hex. socket headSCREW.. Tube mounting -10 -24x 1/2 hex. socket head

{Material required for conversion from previous test valve system to low water cut-ofl

B59 2



Low Water and Crankcase Pressure Detector Application8-645E1, 12-645E1, 16-645E1, 12-645E4B Engines

VIEW A-A

PartNumber-

. ..-

841232480846858032716847700284914609524785952485195248528040370804031383425883204128

120279116436

8060964186542147115

Qty.Req.

1

1

:111111

!211

;2

,13

I3. .— _. ._. -_

\’. ---

PLATE B59-3

Description

DETECTOR ASM. .. Low water and crankcase pressure8464678- Roots Blown engines8428395- Turbocharged engines \ See Page 10

VALVE ASM. .. Cut-off - Formerly 8337318- See Page 14GASKET.. Detector to accessory drive housingNUT.. Lock - 5/16 -24 hex.HOSE ASM. .. Detector to cut-off valve - Includes flanges - Replaces 8412290 tubeHOSE ASM. .. Detector to crankcase - Includes flange and nut - Replaces 8340583TUBE ASM. .. Includes one flange (8333798) and one 3/8 tube nut (121758)TUBE ASM. .. Includes two 1/4 tube nuts (1 18537)TUBE ASM. .. Includes two 1/4 tube nutsTEE .. 3/8 tube X 1/4 tube X 1/4 tubeCONNECTOR .. 3/8 tube X 3/8 M.P.T.SEAL .. O-Ring - Flange and valve mountingCLAMP.. Tube mountingTEE.. Pipe 3/8 F.P.T. - Turbocharged engines onlyCONNECTOR _ l/4 tube x 1/4 P.T. - Turbocharged engines onlyNIPPLE.. 3/8 close - Turbocharged engines onlySCREW.. Flange mounting -10 -24x 1/2 socket headSCREW .. Valve mounting -10 -24x 1-1/2 socket head

{Material required to convert from preview test valve system to low water cut-ofl.

8348793,8368196

3

EL EC TRO-M071VE DIVISION GENERAL MOTORS CORPORATION

P.L. NO. B59- -—-.ENGINE CRANKCASE PRESSURE DETECTOR ASSEMBLY

Low Water and Crankcase Pressure Detector Application12,16-645E1; 12-16,20-645E4 Engines

13

\ -“-:-”” /’2 f 7.:., :’

Ref.No.

11

{234

+567

;+:;

1213

{141516

11

,</’-’~

\

/

I

PartNumber

‘U2

VIEW A-A

PLATE B594

A

846467884283958412324808468580327168477002849146083693658369366804037080403133306485811884132475048342588

186542147115

/ iUateriaI required for conversion from previous les~ valve system to low water cut-ofl.

‘L3

Description

DETECTOR ASM. .. Low water and crankcase pressure - Roots blownDETECTOR ASM. .. Low water and crankcase pressure - Turbocharged } See Page 10

VALVE A, SM... Cut-off- Formerly 8337318- See Page 14GASKET.. Detector to accessory drive housingNUT.. Lock - 5/16 -24 hex.HOSE ASM. .. Detector to cut-off valve - Includes flanges - Repl=s MI= tubeHOSE ASM. .. Detector to crankcase - Includes flangesTUBE ASM. .. Includes two 1/4 tube nuts -(1 18537)TUBE ASM. .. Includes one flange - (8333798) and one 3/8 tube nut - (121758)TEE.. 3/8tubex l/4tubex l]4tubeCONNECTOR.. 3/8 tube x 3/8 MPT - Formerly 8039169- ElbowCLAMP .. Tube mount@gCLAMP .. Tube mountmgCLAMP .. Tube mountingSEAL.. O-Ring - Flange.and valve mountingSCREW.. Flange mounting -10 -24x I /2 socket headSCREW.. Valve mounting -10-24 x l-l/2 s~ket h=d

8398760

B59 4


Ref.No.

;34567

!)101112

PastNumber

837036280846858032716834258883494248025988

186542106260

8040370330648581188413247504


Crankcase Pressure Detector Application8-645E1 ,E4,E4B; 12-645EI ,E4,E4B; 16-645E1,E4,E4B; 20-645 E4,E4B Engines

/_7!J7---—__—_/’ / /;-”\’\

(//

,..-+

‘<

----WEW A-A ‘,,

Qty.Req.

i8111421

;I

PLATE B59-5

Description

DETECTOR ASM. .. Crankcase pressure - See Page 12GASKET.. Detector mountingNUT.. Lock - 5/16 -24 hex.SEAL.. O-Ring - Flange mountingFLANGE.. BlindGASKET.. Blind flangeSCREW.. No. 10 -24x 1/2 socket headWASHER .. Flat - No. 10TEE .. 3/8 tube X 1/4 tube X l/4tubeCLAMP.. Tube mountingCLAMP.. Tube mountingCLAMP.. Tube mounting

Due to the IWO d~fferent styles of overspeed trip housings, there are two dl~fereru oil line configurations. Use“STYLE A “’for bot~om oil drain type housings, and “STYLE B’*for rear oil drain type housings.

13 8369365 1 TUBE ASM. .. Oil line - Includes two 1/4 tube nuts -11853714 8369366 1 TUBE ASM. .. Oil line - Includes one 3/8 tube nut -121758

1Style A

and one flange -8333798*I5 9524658 1 TUBE ASM. .. Oil line - Includes two l/4 tube nuts -118537*I6 9525496 1 TUBE ASM. .. Oil line - Includes one 3/8 tube nut -121758

)Style B

and one flange -8333798

8369397,9524662

5 B59



Crankcase Pressure Detector and Mounting8-645E2,E5,E6,E7; 12-645E2,E5,E6,E7; 16445 E2,E5,E6,E7; 20-645E5,E7 Engines

r-n

Ref.No.

;34

:7789

:;111213

::

16171819

I

PartNumber

83620408084685

181341181343

61012238032716836307783630793300794

181435610122983774128377411

271579271585

6101233114498

80489673231284

181433,6101229

Qty.Req.

I

:2

:11

;2111

:1

1

;2

;

8 7 \

/2

L

Y

PLATE B59-6

Description

DETECTOR ASM. .. Engine crankcase pressure - See Page 9GASKET.. Detector mountingBOLT.. Detector mounting - 5/16 - 24x 1-1/4 hex. headBOLT.. Detector mounting - 5/16 - 24x 1-1/2 hex. headWASHER.. Flat - 5/16NUT.. Lock - 5/16 -24 hex.PIPE ASM. .. Detector to oil pan - Previous right hand construction enginesPIPE ASM. .. Detector to oil pan - Previous left hand construction enginesGASKET.. Pipe to oil panBOLT .. Pipe to oil pan - 1/2 -20x 2 hex. headWASHER .. Flat - 1/2BRACKET.. Detector mounting - Previous right hand construction enginesBRACKET.. Detector mounting - Previous left hand construction enginesBOLT.. Bracket mounting - 5/8 - 18x 1 hex. headBOLT.. Bracket mounting - 5/8 -18 x 1-3/4 hex. headWASHER.. Flat - 5/8NUT.. Lock-5/8 -18 hex.

FLANGE .. Blind - Left bank camshaft drive endGASKET.. Flange mountingBOLT.. Flange mounting - 1/2 - 20x 1-3/4 hex. headWASHER .. Flat - 1/2

B59



Crankcase Pressure Deteetor Application8445 E2,E4B,E5,E6,E7,E7B,E8; 12-645E2,E5,E6,E7,E7B,E7C,E8,E9,E9B;

16-645E1 ,E2,E4B,E5,E6,E7, E7B,E7C,E8,E9,E9 B,E1OB; 20-645 E4,E4B,E5,E7,E7B, E7C,E9,E9B,EIOB; Engines

.. ...;. .-.. ,::, :.,,

1

*

7

Ref. PartNo. Number

$9 3247504

*lo 9554006

Vlti A-A \

PLATE B59-7


1 DETECTOR ASM. .. Crankcase pressure - See Page 9GASKET.. Deteetor mounting

: NUT.. Lock - 5/16 -24 hex.8 WASHER .. Plain -5/161 TUBE ASM. _ Oil pressure line - Includes two 1/4 tube nuts -1185371 TUBE ASM. .. Oil pressure line - For clearanee around OST housing1 PLUG.. Pipe - 3/8 M.P.T. square socket

ELBOW .. 1/4 tubeA!R, CLAMP.. Tube mounting - 13/32 I.D. hole -2 rquired on

current applications -1 requised on early applications1 CLAMP.. Tube mounting - 17/32 I.D. hole - Rquired on

early applications only1 DEFLECTOR ASM. .. Pressure detector - Applied to those units

having fast start systems - Application requires2-8084685 gaskets

f Applied to engines with rear oil &ain OSThouring.

8400131 D, 9524784, M1156



Low Water and Crankcme Pressure Detector Application16-645E4 Engine (Model MP36)

“~w-,-~’-’ -“ ‘ “’ -

/-[ 3

Ref.No.

1

234

5

67

:1011121314

151617

)

13

II -.

I5— 1,, -. _,

16

IIVIEW A-A

—n

PLATE B59-8

PartNumber

8428395

808468580327168477002

8491460

8354159116452

83541578333798

1217588342588804037033064858040313

186542147115

8412324

Description

DETECTOR ASM. .. Low water and crankcase pressure - Replaces 8358538-See Page 10

GASKET.. Detector to accessory drive housingNUT.. Lock - 5/16 -24 hex.HOSE ASM. .. Detector to cut-off valve - Includes flanges - Formerly 8348604

tube asm.HOSE ASM. .. Detector to accessory end of crankcase - Includes ilange end and

tube connector nut end - Formerly 8340583TUBE ASM. .. Oil pressure line

NUT .. 1/4 tubeTUBE ASM. .. Oil pressure line to detector

FLANGE -. Tube mountingNUT .. 3/8 tube

SEAL.. O-Ring - Flange and valve mountingTEE .. 3/8 tube X 1/4 tube X 1/4 tubeCLAMP.. Tube mountingCONNECTOR .. Tube - 3/8 tube x 3/8 M.P.T. - Formerly 8039169 eIbow

applied to 8340583 tube asm.SCREW .. Tube mounting -10 -24x 1/2 hex. socket headSCREW.. Valve mounting -10 -24x 1-1/2 hex. socket headVALVE ASM. .. Cut-off- Formerly 8337318- See Page 14




201

PLATE B59-9

/ 21

Ref. PartNo. Number

; ::;%3 84758174 1797965 8338719

●6 83447897 84371728 8333991

*9 8338711*1O 8340349

11 847593712 835560013 833872114 833872215 837060516 8372528

*17 838837618 189132

{;: :%:+21 8475932

{g 8475933455478

24 942402925 19120926 I 1554527 8338723

8379503+.:; 8491316* 30 9554006*31 9570696

f Detector 8362040 was redesigned in August 1972. .This redesign aflected the micro-switch, mounting plate. andterminai box; these components of the o[d design detector are no longer avaihrble. 17terefore, 1~any of thosecomponents need replacement, it will be necessary to convert to the new design detector with Kit 8491316.

Description

DETECTOR ASM. .. Crankcase positive pressureHOUSING .. Cover plateCOVER ASM. .. HousingBOLT.. Hex. head - 1/4 - 20x 7/8CAGE .. BailSCREW.. No. 6-32 x 1/4 button headHOUSING ASM. .. Ball retainer

RETAINER .. BallSEAL.. O-Ring - Outer dia.SEAL.. O-Ring - Inner dia.

HOUSING .. Stem - Replaces 8370609STEM .. ActuatingFLANGE .. Stem guideBUITON.. ResetSCREW.. Flat head socket -10 -32x 1/2SPRING .. Reset buttonTAG.. Nameplate “Crankcase”SCREW.. Socket head -10 -24x 5/8LEVER .. SwitchBOX .. Terminal - Replaces 8370608- See NoteSWITCH .. Micro - For units built after August 1972, or units

which have been convemed with kit 8491316- See NotePLATE .. Switch and lever mounting - Replaces 8370607- See NotePIN .. Roll- l/16x 1/2SCREW.. Socket head cap - 1/4 - 20x 3-1/4SCREW .. Socket head cap -10 -24x 3/8 - For Ref. No. 22WASHER .. Lock - No. 10FITTING .. Vent

KIT .. Repair - Contains all necessary seals, balls, springs, gaskets, and diaphragmKIT.. Conversion - For units built before August 1972DEFLECTOR .. OilGASKET.. Deflector


EL EC T~ O-MOTIVE DIVISION GE NE CAL MO TOCS CORPORATION


Low Water and Crankcase Pressure Detector Assembly

Ref. PartNo. Number

1 83585381 84(kt6781 8428395

2 83387363 84758174 1797965 84371726 8333991

*7 8338711*8 83403499 8338723

10 839232511 942402912 18913213 8338721

8338722!: 837060516 8338725

8347071;: 835560019 843112120 8333991

*21 8338711*22 834034923 838851023 847818124 833871925 843117625 847525025 843122326 13820227 138203

*28 838837729 834478930 837252831 838837632 838837533 8338734

*3435 186542

Qty.Req—

PLATE B59-10

Descrimion

DETECTOR ASM. .. No longer available - Use 8464678 or 8428395DETECTOR ASM. .. 3:1 ratio - For Roots Blown engines onlyDETECTOR ASM. .. 1:1 ratio - For turbocharged engines only

HOUSING .. Mounting and coverCOVER ASM. .. Includes anchor blockBOLT.. Hex. head - 1/4 - 20x 7/8HOUSING ASM. .. Ball retainer - Crankcase pressure

RETAINER .. BallSEAL.. O-Ring - Outer dia.SEAL .. O-Ring - Inner dia.

FITTING.. VentHOUSING .. Governor oilSCREW .. Socket head cap - 1/4 -20x 3-1/4SCREW .. Socket head cap -10 -24x5/8FLANGE .. GuideBUTTON.. ResetSCREW .. Socket head cap -10 -32x 1/2CAP .. BallSTEM .. Reset - Low waterSTEM .. Reset - Crankcase pressureHOUSING ASM. .. Ball retainer - Low water

RETAINER .. BallSEAL.. O-Ring - Outer dia.SEAL .. O-Ring - Inner dia.

PLATE.. BottomPLATE.. BottomCAGE .. BaliSPACER.. DiaphragmSPACER.. DiaphragmSPACER.. DiaphragmSCREW.. Socket head cap - 1/4 - 20x 1SCREW.. Socket head cap - 1/4 - 20x 1-1/4CAP.. Dust protector - Reset buttonSCREW.. No. 10 -32x 1/2 - Cage mountingSPRING .. Reset buttonTAG.. Identifkation - “Crankcase”- Formerly 8338376TAG.. Identification - “Low Water” - Formerly 8338375TUBE ASM. .. FlangedSEAL.. O-Ring - Tube asm.SCREW.. Socket head cap -10 -24x 1/2

/REPAIR AND CONVERSION KITS

*36 8467306 KIT.. Repair of entire detector -8428395- Can also be usedto convert 8358538 to 8428395 detector

*37 8469591 KIT.. For conversion of low water portion of detector to 3:1 ratio -Applied to 8358538 and 8428395 detectors only

*38 8469590 KIT.. Repair low water portion of 8464678 detector●39 8430364 KIT.. Repair water portion of 8428395 detector●4O 8379503 KIT.. Repair crankcase portion of 8358538,8428395, and 8464678 detectors*41 9535868 KIT.. Repair of entire detector - 84(%78

f Above kits include alI necessary diaphragms, gaskets, seals, balls, springs, and screws.




PLATE B59-10

11 B59


P.L.No.B59ENGINE CRANKCASE PRESSURE DETECTOR ASSEMBLY


/ —-----4

19

,/”Ref.No.

;

:5678

*9*1O

111213141516

*17181920

*21*2223

PartNumber

837036284758178338736

1797968338719834478984371728333991833871183403499562628835560083387218338722837060583725288388376

189132942402983387239562629

1865428379503

C2Y.Req.

1

;12

;111

!11111

;41141

\-18

PLATE B59-11

Description

DETECTOR ASM. .. Crankcase positive pressureCOVER ASM. .. HousingHOUSING.. DetectorBOLT.. Hex. head - 1/4 - 20x 7/8CAGE .. BallSCREW.. Button head No. 6 -32x 1/4HOUSING ASM. .. Ball retainer

RETAINER .. BallSEAL.. O-Ring - Outer dia.SEAL.. O-Ring - Inner dia.

HOUSING.. Governor oilSTEM .. ResetFLANGE.. GuideBUITON.. ResetSCREW.. Socket head cap - Flat head - No. 10 -32x 1/2SPRING.. Reset buttonTAG.. Identifkation - ‘Crankcase”SCREW.. Socket head cap -10 -24x 5/8SCREW.. Socket head cap - 1/4 - 20x 3-1/4FITTING.. VentTUBE ASM. .. FlangedSCREW.. Socket head cap -10 -24x 1/2

KIT.. Repair - lncludes all neeessary seals, springs, balls, screws, and diaphragm

B59 12



Low Water Safety Shutdown Valve Assembly

201 ‘2\ ‘“i “h,

L7

Ref. PartNo. Number

*1+2

34

:7

*89

10111213141516161718

;:2122

83585378447342

83470718338721833872283706058388375

189132837252884311238333991833871183403498338725843117684312238388510

138202

83339938355601

L4 L’1 ’16


Descrhtion

VALVE ASM. .. Low water safety shutdown - Replaced by 8447342VALVE ASM. .. LOW water safety shutdown - Replaces 8358537

HOUSING .. Governor oilSTEM .. ResetFLANGE .. GuideBUTTON .. ResetSCREW .. Socket head cap -10 -32x 1[2TAG .. Identification - “Crankcase”SCREW.. Socket head cap -10 -24x 5/8SPRING.. Reset buttonHOUSING ASM. .. Ball retainer

RETAINER .. BailSEAL .. O-RingSEAL.. O-Ring

CAP .. BallSPACER.. HousingSPACER .. HousingPLATE .. BottomSCREW.. Socket head cap - 1/4 - 20x 1PLATE .. MountingSCREW .. Flat head - 1/4-20x 1SPACER .. DiaphragmSCREW .. Spacer mounting

f Valve assembly 8358537 should be upgraded to 8447342 by applying 8467305conversion kit. Whendevice is upgraded 8467305 kit is no Ionger required. Use 8430364 repair kit for all futurerequirements. Kits incIu& all necessary diaphragms, gasken, 0-rings, balls and springs.

{“23 8467305 KIT.. Conversion - Replaces 8360005 and 8446604{*24 8430364 :; KIT.. Repair

13 B59



Cut-Off Valve Assembly

% /

2

2

4

Ref. No. 1

PLATE A59-13

Ref. Part Qty.No. Number Rea. Description

1 8337318 1 - VALVE ASM. .. Cut+ff -NO longer available - Use 84123241 8412324 - 1 VALVE ASM. .. Cut-off

The following component parts are applicable to both valves listed above.

2 8341539 2 SEAL .. O-Ring3 8341538 1 SEAL .. O-Ring4 9422422 1 RING .. Retaining

B59

EL EC TRO-MOTIV E DIVISION GENERAL MOTORS CORPORATION

Parts List No. B60CAMSHAFT DRIVE HOUSING AND COVER

7

A

4

4

8

5

Ref. PartNo. Number

1 8174616*1 8174751“1 8366877*2 8081380$3 9507085

4 8028329

: 8:%::

7 8407428

“: 8:%::10 817544610 8175436

*1I 8185923*II 8451659

/*i: 8%*14 8175858*15 181370*16 6101225“17 8366747

Ref.No. l

antquil—

B

‘1

‘12

2112

2:i Re

1‘1

‘1‘1

l_2 121 1

2: 2:24 24

As Rt

Ref.No.10PLATEB60-I

Description

8-645EI,E2,E6,E8 and 16-645El,E2,E6,E8 Engines12-M5EI,E2,E6,E8 Engines8-645E4,E4B,E5,E7,E7B,E7C, 12-645 E4,UB,E5,E7,E7B,E7C,E9,E9B

16-645E4,E4B,E5,E7,E7B,E7C,E9,E9B,EIOB; 20-645E4,E4B,E5,E7,E7BE7C,E9,E9B,E1OB

HOUSING ASM. .. Camshaft driveHOUSING ASM. .. Camshaft driveHOUSING ASM. .. Camshaft driveGASKET.. Housing to crankcaseGASKET.. Housing to cylinder head cover support frame - Optional

to 8081380 (Ref. No. 2) when servicing the support frame onlyBOLT.. Hex. head - Drilled 1/2 - 20x 1-1 /4 housing to crankcaseBOLT.. Hex. head 1/2 - 20x 1-3/4 housing to crankcaseDOWEL.. Locating .500 dia. x 1-1/8 long

8115099...505 dia. 8115100...510 dia. 8115101...515 dia.BOLT.. Hex. head - Drilled 1/2 - 20x 1 housing to crankcaseBOLT.. Hex. head 1/2 - 20x 1-1/4 housing to crankcaseWIRE .. Lock 3/64 dia. x 500 ft.COVER .. Camshaft drive housingCOVER .. Camshaft drive housingGASKET.. Cover to housingGASKET.. Cover to housing - Replaces 8185583BOLT.. Hex. head 1/2 - 20x 1-1/2 cover to housingRETAINER .. Oil - Replaces 8175730GASKET.. Oil retainerBOLT.. Hex. head 3/8 - 24x 1-1/4WASHER .. Flat - 3/8COMPOUND .. Sealing - Silicon rubber -12 oz. cartridge - Used with Ref. 3

{8048965 retainer dowek previously furnished in 8175730 retainer assembly are no longer required. Use 8175731retainer only.

1 B60

EL EcTR O-MOTIVE DIVISION GE NE CAL MOTORS CORPORATION

.Parts Lm No. B62

AUXILIARY GENERATOR DRIVE ASSEMBLY

8,12,16-645 EI,E8 and 12,16-645 E2,E6 Engines

Ref. Part Qty.No. Number Req.

I 1A -

- B

1 8084664 1 -2 8242608 - 13 8081399 1 -

*4 8242607 - 1

Descnntion

Left Hand Rotation Engines

Right Hand Rotation Engines

DRIVE ASM. .. AuxiliaryDRIVE ASM. .. Auxiliary

HOUSING ASM. .. DriveHOUSING ASM. .. Drive

Thefollowing items Ref Nos. 5 thru 29 are applicable toboth Ref Nos. I and 2.

5 8028304 268029137 4

7 8084871 4

8 8035440 8

9 8348618 2} 10 8392348 2

11 8392166 2

DOWEL .. 1/4 x 5/8 in. lg.STUD .. 3/8 - 16-24 X 1-3/4

in. long8115306.. .0020.S.8115307.. .0040.S.8115308.. .0150.S.8115309.. .0170.S.8115310.. .0190.S.

STUD .. 1/2 -13-202-7/ 16 in. long8123046.. .0020.S.8123047.. .0040.S.8126979.. .0150.S.8126980.. .0170.S.8126981.. .0190.S.

STUD .. 3/8 - 16-24in. long8123048.. .0020.S.8123049.. .0040.S.8126932.. .0150.S.8126933.. .0170.S.8126934.. .0190.S.

PLUG -. P& - 1/4 M.

x

X 1-7/8

P.T.

f 9

& 2829

Ref. Nos. 1 and 2PLATE A62-I

BUSHING .: Thfit - Stanmed to read - “ROOTS” - Unfinished I.D. X 3.001 O.D.8443829-3.006 O.D. 8&3830 -3.011 O.D.

DOWEL .. 1/8 X 5/8 in. lg.

{Auxiliary generator drive housing 8081399 and 8242607 Re$ Nos. 3 and 4 requires rework, when 8392348Bushing and 8392166 Dowel pin b applied in place of former Buhing 8081361, by removing the 1/4 inchDowel at the 12.-000‘clock position and reaming a .1235 + .0000/.0005 hole in the 9.QOo klockposition for the

Jront bearing and the 3.@O o klock position for the rear bearing. Thrust Bushings must be line bored aftermstalhng m the housing.

12 808136213 808136314 830829215 808102716 808136517 610122518 803271719 808136620808136721 808136822 808136923 11920924808139825 181433

*26 18144027610122928 8165628298028733

SHAFT .. Drive - Includes 26T gearSLINGER .. OilSEAL .. Oil slingerCOVER .. RearGASKET .. CoverWASHER .. Plain - 3/8NUT .. Leek - 3/8-24 hex.SHIELD .. DustFLANGE .. CouplingWASHER .. 1-1/32 I.D. X 2-3/16 O.D.NUT .. 1/4 hex. slottedPIN .. Cotter - 1/8 x 1-5/8 in. long

GASKET .. Drive to camshaft drive coverBOLT .. 1/2-20 x 1-3/4 hex. headBOLT .. 1/2-20 x 2-1/2 hex. headWASHER .. Plain - 1/2BOLT .. 3/4-16 x 8-1/2 hex. headWASHER .. Plain - 3/4

1 B62

EL EC TR O-MOTIVE DIVISION GE NEBAL MOTORS CORPORATION

P.L. No. B62AUXILIARY GENERATOR DRIVE ASSEMBLY

8,12, 16,20-645E4,E4B,E7,E7B,E7C, 12,16,20-645 E5,E9,E9B; 16,2O-645E1OB Engines

2

Ref. PartNo. Number

1 84607381 82611962 84605332 82606513 82612014 8379914

5*6

7● 8

1:1112131414151616

:i18

*19

*2O*21*22*23●24

8028304444687

8273101179839

8032717610122583082928081363808136584603178081027808136684603168081367808136881347358081369

103389

8261200186339

6101229179845

6101225

16

\ 14

15

PLATE B62-2

Description

DRIVE ASM. .. Auxiliary generator - Replaces 8261196DRIVE ASM. .. Auxiliary generator - Replaced by 8460738

SHAIT.. Drive - Includes gearSHAFI’ .. Drive - Includes gearHOUSING ASM. .. %lppOfi

BUSHING .. Thrust - Stamped “Turbo” - Unfiished I.D. x 3.001 O.D.8443827..3.006 O.D. 8443828..3.011 O.D.NOTE: Thrust bushings mun be line bored to finished size I.D.after installing in housing

PIN.. Dowel - 1/4 x 5/8PLUG.. Pipe - 1/8 M.P-T.STUD.. Cover - No longer applied - See Ref. No. 7

BOLT.. Hex. head - 3/8 - 16x I - Replaces previous stud and nut arrangementNUT -. Lock - 3/8 -24 hex. -No longer applied - See Ref. No. 7WASHER.. Flat - 3/8SEAL .. OilSLINGER .. OilGASKET.. CoverCOVER .. DriveCOVER .. DriveSHIELD .. DustCOUPLING .. FlangedCOUPLING .. FlangedWASHER .. HardenedNUT.. Lock -1-14 hex.NUT .. Hex. -1-14PIN .. Cotter 1/8 x 2

GAS KET.. Drive mountingBOLT .. Hex. head 1/2 -20x 5-1/4WASHER .. Flat - 1/2BOLT.. Hex. head - 3/8 - 16x 1-3/4WASHER .. Flat - 3/8

2


Parts List No. B64GOVERNOR ASSEMBLY

Model LSG-10 Automatic Load Sensing16-645E4 Industrial Engine - Model MP36

PLATES A&-l thru A64-5


GOVERNOR ASSEMBLY .. Engine

1 8301942 A - - GOVERNOR ASSEMBLY .. Engine - Automatic load sensing - LSG-10 -Unit Exchange number 8296346

2 8314272 - B - GOVERNOR ASSEMBLY .. Engine - Automatic load sensing - LSG-10 with3 position fuel limiter - Unit Exchange number 8382988

3 8330586 - B - GOVERNOR ASSEMBLY.. Engine - Automatic load sensing - LSG-10 with3 position fuel limiter - Unit Exchange number 8413957

4 8339612 - B - GOVERNOR ASSEMBLY .. Engine - Automatic load sensing - LSG-10 with3 position fuel limiter - Unit Exchange number 8413956

5 8358442 - - c GOVERNOR ASSEMBLY .. Engine - Automatic load sensing - LSG-10 -Same as 8314272 except for 3 position fuel limiter - Unit Exchangenumber 8382743

Reference Numbers 6 thru 12 Not Used.

13 814965814 814969615 806200716 814%9517 814969718

8149677;; 811392921 8288663

8149679E 8152068242526 832844526A

111111

:

1AiR “11 1 1B 8 88 8 84 4 41 1 1

CASE ASSEMBLY .. Power

28 8298832*29 8318046

30 81494703132 940995433 8113672

94134652 814947136 805778437 814946938 8148474

82010452 811844541 8298836

GAUGE .. Oil

42 932819742 811399843 831%74

*43 8350082

44 8131381%6 831%75

47 8113999

BASE.. GovernorSHAFT.. DriveRETAINER .. BearingSEAL .. OilRETAINER .. Oil Sd

BEARING.. Ball - Drive shaft - Formerly 954298RING .. SnapBOLT.. Retainer to baseWIRE .. Lock -.026- Available 500 ft. lengthGASKET.. Retainer to caseSEAL.. Oil - Case to baseWASHER .. Lock -5/16 - Formerly 120379BOLT.. Case to base - 5/16 - 18x 1 hex. head - Formerly 179818PIN .. Dowel - Case to base - 1/4x 3/4 in. longBOLT.. 5/16 - 24x 2-1/4 hex. head - Formerly 181622

CASE ASSEMBLY.. PowerCASE ASSEMBLY.. Power

STUD .. IdlerPLUG.. Pipe - 1/8 -27 socket head - Formerly 444687PLUG .. Pipe - 1/16 M.P.T. hex. socket - Replaces 8134425PIN .. Dowel - Case to columnRING .. SnapSPRING .. Accumulator - LargeSPRING .. Accumulator - SmallPISTON .. AccumulatorSEAT.. Spring - RetainerPLUG.. Ball check

COCK .. Drain - 1/8 M.P.T.PLUG.. Magnetic

GAUGE.. Oil level - Replaces 8113998GAUGE.. Oil level - Replaces 9328197

O-RING.. Housing -.359 I.D. x .500 O.D. x .067 thickGASKET.. Housing - .312 I.D. X .535 O.D. X .068 thick -

Applied to optional design gaugeGLASS .. SightCAP.. Gauge

ELBOW.. Oil gauge

1 B64


P.L. No. B@GOVERNOR ASSEMBLY


A B c GOVERNOR .. Automatic load sensing

CYLINDER ASSEMBLY .. Power

*484950

2535455565758

z

8270553844437782705958270596

82705978270598827059982706008270601

81520798270574

1 I1 I1 11 11 1I 1

i :1 11 14 44 41 I

CYLINDER ASSEMBLY .. PowerO-RING .. Formerly 8270594PIN.. Piston linkSPRING .. Power cylinderRING .. Snap - Formerly 274867PLUG .. Power cylinderCYLINDER .. PowerROD .. PistonPISTON .. PowerSEAL.. Power cylinder

SCREW.. Power cylinder - 3/8 - 16x 1 hex. socket head - Formerly 138242WASHER.. Lock - 3/8GASKET.. Power cylinder to case

GEAR ASSEMBLY.. Pilot Valve Bushing

61 8270549 1 1 1 GEAR ASSEMBLY.. Pilot valve bushing62 8152069 I 1 1 GEAR.. Drive

1 1 1 GEAR.. Idlers X:%” 1 1 1 PIN.. Dowel - Column to case65 8113870 1 1 I GASKET.. Column to case66 8113869 2 2 2 GASKET.. Transfer hold

PLUNGER .. Pilot Valve

67 8270581 I I11 1 PLUNGER.. Pilot valve68 8270561 I 1 1 PIN.. Relay beam69 8270585 1 1 1 SPRING.. Pilot valve

LEVER ASSEMBLY .. Terminal

70 829251270 845127671 827059372 828409173 941598174 828865074 8323434

i i1 “11 11 I1 -- 1

SHAFT.. Terminal

75 829145976 829145677 829145578 941680179 941343580 82705918283

CAM .. Rack Switch

85 8306059J33 8421924

83060578889

B64

LEVER ASSEMBLY.. TerminalLEVER ASSEMBLY.. Terminal

INSERT.. ThreadINSERT.. Thread - Formerly applied

SCREW.. SetPIN.. Terminal leverPIN.. Terminal lever

1 - -1 - -

; : :2 - -

SHAFT.. TerminalPOINTER.. Fuel positionSEAL.. Oil - Terminal shaft bearingBEARING .. Terminal shaftRING .. Snap - Terminal shaftPLATE .. Dial - Right handSCREW.. Plate mounting -6 -32x 1/4 truss head - Cross recess - Formerly 273808BOLT.. 5/16 - 24x 1 hex. - Formerly 181608

CAM .. Rack switchBRACKET.. Rack switch - Formerly 8306058BRACKER.. Adjusting switchSCREW .. Bracket mounting -8 -32x5/16 fd. head - Slotted - Formerly 131958WASHER.. Lock - No. 8- Formerly 1064%

2

EL EC TR O-MOTIVE DIVISION GE NE CAL MOTORS CO CPO CATION

Ref. PartNo. Number

8421922E92

9415671;:95 8306055

*96 8421923

Qty.Req.

[

ABC

;::2--2--2--111l--

P.L. No. B64GOVERNOR ASSEMBLY

GOVERNOR .. Automatic load sensing

SWITCH .. Micro - Formerly 8306056SCREW .. Switch mounting - No. 6 -32x 1- Formerly 8291478 and 131919WASHER .. Lock - No. 6SCREW .. Bracket mountingWASHER .. Lock - No. 10- Formerly 120217SCREW .. Set - 5/16 -24 x 1-1/16 - Slotted - HeadlessACTUATOR .. Switch


*loo*101*102

103=104

105106

*107108109

*110111112

*113*114

115116117118119120121122123123124125126127

*128!$;:$:;

●128C* 128D*128E* 128F* 128G* 128H* 129J*128K*128L

129129130131132133

*134135135A135B

8323432

8422389832343682707288270566832344283558528323438832344183234398323440

8270552

8270575828865882988378298835834561682956588069891

81921368075907829565983319818387142827056683010428328980

83289788328979832898183456178270752827075582988018298862

8270559

Description

BRACKET ASSEMBLY .. SwitchSCREW .. No. 8 -32x5/8 fdlister head - Formerly 131974WASHER .. 130 I.D. x .438 O.D. x .032 in. thick - Formerly appliedBLOCK ASSEMBLY .. Switch adjusting

INSERT.. ThreadSWITCH .. Micro - Includes roller - Replaces 8340124BRACKET .. SwitchGASKET.. Insulating - Switch - Replaces 8323437PLUNGER .. Switch - LOW loadPLUNGER .. Switch - High loadPLATE.. Plunger guideSHIM.. Switch bracketWASHER .. Lock - No. 8- Formerly 106496

SCREW .. Bracket - mounting - No. 10 -32x 1/2 hex. head - Formerly 431942WASHER .. Lock - No. 10- Formerly 120217SH~ ASSEMBLY .. ControlBEARING .. Ball - Control shaft - Formerly 954330SCREW.. No. 10 -32x 3/4 hex. socket head - Formerly 147118WASHER -. Lock - No. 10- Formerly 120217BEAM.. RelayPIN .. GuideROLLER.. Relay beamPIN .. Roller retainingMOTOR ASSEMBLY.. Governor - Governors 8330586 and 8339612MOTOR ASSEMBLY .. Governor - Except governors 8330586 and 8339612

KNOB .. AdjustingSCREW .. Set - Knob - No. 10 -32x9/16 - Formerly 140855PIN.. DowelNUT .. Knurled screw - No. 10-32MOTOR.. Governor

COIL.. Clutch control - Used in motors shipped before 7-1-66COIL.. Clutch control - Used in motors shipped after 7-1-66SWITCH .. MicroSCREW.. Shear - RollerPIN .. Roller driveWASHER - No. 4 internal tooth - Formerly 116042SCREW.. No. 4 -40x 5/8 round head - Slotted - Formerly 132651WASHER.. Plain - 1/8 I.D. x5/16 O.D. - Formerly 221416CLIP .. WireCLIP .. WireSCREW.. Clip mounting

CAM .. Micro switch - Governors 8330586 and 833%12CAM .. Micro switch - Except governors 8330586 and 8339612SPACER.. Bushing - Adjusting knobWASHER ASSEMBLY .. SealSPRING.. SeaISCREW .. No. 10 -32x 7/8 cap - Formerly 147118 and 193250WASHER .. Lock - No. 10- Formerly 106497

PIN .. Dowel - 1/8 x 9/16 in. longBOLT.. Motor mounting - 1/4 - 28x 3/4 hex. head - Formerly 181566WASHER .. Lock - 1/4 - Formerly 120380

3 B(54





BALL HEAD ASSEMBLY

*136 8298838138 8298844139 8298847140 82X)694141 8270695143 8270696145 8270698148 8298845149 8270701150 8459241151 8270688152 8452365

1 1 11 1 11 I I2 2 22 2 21 I 12 2 21 I 12 2 21 1 11 1 1I 1 1

PLUNGER .. Pilot VaJve

153 8270640 1 1 1154 8270643 1 1 1155 8270639 1 1 I156 9413362 1 1 1157 9413466 I 1 1158 8291465 I 1 1159 8270641 1 1 1160 8270642 2 2 2161 8270655 1 1 1161A 8270686 1 1 1161B W17 1 1 1

BALL HEAD ASSEMBLY .. GovernorPLATE ASSEMBLY .. Drive

SPRING.. DriveARM ASSEMBLY .. BallPIN .. Ball armRING .. RetainingSPRING .. PlungerBALL HEADPLUNGER .. Ball headBEARING .. Ball arm - Formerly 9413588

PINION .. Pilot valveSPRING .. Speeder - Formerly 8302666

PLUNGER .. Pilot valveBUSHING.. Pilot valveBUSHING .. CompensatingRING .. Snap - No. 43-.438 bore diameterRING .. Snap - No. 62-.625 bore diameterBEARING .. ThrustSEAT.. Speeder springNUT.. Pilot valve plungerROD.. Pilot valve - Formerly appliedORIFICE .. No- 76 hole x 1/4 in. longO-RING .. Seal - Replaces 8223697

STRIP ASSEMBLY.. Bi-Metal

162 8288655 I 1 ] II I ] STRIP ASSEMBLY.. Bi-metal

PLUG .. Buffer

163 8298842 1 1 1 PLUG.. Buffer164 9417421 1 I 1 RING .. Snap165 8270616 1 1 1 O-RING166 8288657 2 2 2 SPRING.. Buffer piston168 8270648 1 1 1 PISTON.. Buffer169 8270674 1 1 1 PLUG.. Case170 8061664 4 4 4 DOWEL .. Pin171 9409966 7 7 7 PLUG.. Pipe - 1/16 M.P.T. hex. socket head

VALVE .. Needle

172 8270668 111 VALVE.. Needle173 8247158 111 O-RING.. Needle valve - Replaees 8430050

VALVE ASSEMBLY .. Solenoid

174 8469587 2 2 2 VALVE ASSEMBLY .. Solenoid - Replaces 8328484175 9320081 1 1 1 COIL.. And housing - Replaces 8328485

*176 8315096 1 I 1 PLUNGER .. valves*177 8316317 1 1 1 ORIFICE.. Valve

} Formerly applied

178 8270746 2 2 2 WASHER .. Flbre - Solenoid valve mounting179 8270743 2 2 2 WASHER .. Lock - Sped

EL EC TR O-MOTIVE DIVISION GE NE8At MOTORS CORPORATION




PISTON ASSEMBLY.. Speed Setting

*180 8270734181 8130451182 8270747183 8270742184 9415960185 8270741186 8129778187 8288661188189 8440164190 8288649191 8270737192 8270738193 8270744194 8270745195 9098533196 9414477197 8270740198 8270733199 8270564200 8398933201 8270689202203 9415959

*204*205*206

207 8270588208 8270589209210 8270587

111

;111

:1I11

;1111

;131

;1111

PISTON ASSEMBLY .. Speed SettingPIN.. Drive-LokINSERT..Thread

CYLINDER..High speed stopSCREW .. Cylinder mounting-10-32 xl-3/8hex.socket headSCREW..Adjusting -HighspeedstopNUT..Stop-5/l6 -24hex.INSERT .. ThreadRING .. Snap - Formerly 274418SCREW .. Set - No. 10 -32x 1-3/4 in. long - Hex. socket head - Formerly 9413472PIN .. Piston to speed control strapSPRING .. Idle - Speed setting piston - LongSPRING .. Idle - Speed setting piston - ShortPISTON .. Idle speed settingO-RING .. PistonO-RING .. Formerly 8156971- Replaces 8355581RING .. Snap - Idle speed setting pistonPLUG .. Piston - Idle speed settingSTRAP ASSEMBLY .. Speed controlWASHER.. StrapSPRING .. Shutdown - Replaces 8270583PLUG.. DowelSCREW .. Drive - Spring holding - No. 6 x 1/4 in. long - Formerly 145373SCREW ..10 -32x 1-1/8 hex. socket headSCREW ..6- 32x 1/2 round head - Slotted - Formerly 132705SCREW ..6- 32x 3/8 round head - Slotted - Formerly 132697WASHER .. Lock No. 6 internal tooth - Formerly 115543SCREW.. 1/4- 28x 1-1/4 hex. head - DrilledSPRING .. codWASHER .. Plain - Copper - 1/4 - Formerly 446186NUT.. Stop - 1/4 -28 hex.

BRACKET ASSEMBLY .. Transducer Clamp

*21 1 8270605 1 1 1 BRACKET ASSEMBLY .. Transducer clamp212 1 1 1 PIN .. Spring - 1/16 dia. x 1/4 in. long - Formerly 456340213 8270702 1 1 1 BRACKET .. Transducer clamp214 8270636 1 1 1 SCREW.. Mounting - Lower spring seat215 8270682 1 1 1 SEAT.. Lower spring216 8270646 1 1 1 SEAT.. Adjusting spring217 8270633 1 1 1 SPRING.. Transducer restoring218 8270634 1 1 1 SPRING.. Support - Transducer pilot valve

TRANSDUCER ASSEMBLY

220 8298839221 8270729224 8270732225 8270681226 8270659

11111

TRANSDUCER ASSEMBLYRETAINER ASSEMBLY .. CoilPLATE .. Magnetic I Formerly applied

WASHER .. Magnet loading spring - Formerly quantity 2 requiredRETAINER .. Coil - Top

VALVE .. Pilot - Load Sensing

227 8270658 1 1 1 VALVE .. Pilot - Load sensing228 8270657 1 1 1 GEAR.. Pdot valve229 8270666 1 1 1 BUSHING .. Pilot valve230 1 1 1 RING .. Retaining - Formerly 274994231 8270638 1 1 1 PLUG .. Pilot valve

B64

EL EC TR O-MOTIVE DIVISION GE NERA1 MOTORS CORPORATION



A BC GOVERNOR .. Automatic load sensing

GEAR ASSEMBLY .. Idler

232 8288656 I 1 I GEAR ASSEMBLY.. Idler233 8270703 1 1 1 BUSHING234 8289239 1 1 1 STUD.. Idler gear

SLEEVE ASSEMBLY .. Relief Valve

235 8270610 1 1 1 SLEEVE ASSEMBLY.. Relief valve236 8270618 1 1 1 O-RING.. Relief valve sleeve237 8270625 1 1 1 PIN .. Relief valve238 8270670 1 I I BUSHING .. Relief valve239 8270669 1 I 1 PLUNGER.. Relief valve240 8270632 1 1 1 SPRING .. Reiief valve

241 8270613 1 1 1 PLATE .. Eccentric clamping

LEVER .. Load Servo Restoring

242243244245246247248249250251252253254254A255256257258259260261262263264265

83060608270676

828408 I8270630

8270621

8270661

83196898270660

82706268270671941328382706878298843

827068983073758270620

1 1 11 1 13 3 33 3 33 3 31 1 11 I 11 I 12 2 21 1 1I 1 11 1 11 1 12 2 21 1 1I 1 11 1 11 1 11 1 11 I I3 3 36 6 61 1 14 4 41 I 1

LEVER .. Transducer

266 8270665267 9413498268269 8134415270 8270565271 8270563

LEVER.. Load servo restoringPIN.. EccentricSCREW.. Plate mounting - IO -32x 1/2 hex. head - Formerly 431942WASHER .. Lock - No. IO - Formerly 120217WASHER ...380 O.D.SPRING.. Loading - Transducer leverSCREW .. No. 10 -32x 1-3/4 hex. head - Formerly 147122PIN.. Transducer leverPIN.. Cotter - 1/32 x 1/4 in. long - Formerly 435883LINK..Load sensing servo pistonPIN.. Cotter - 1/16 x 3/8 in. long - Formerly 119981WASHER .. Speed droop link pin - Formerly 8270627PIN.. Load sensing servoSCREW.. 10 -32x 3/8 hex. head - Formerly 179451PIN.. Link - Load sensing servoPISTON.. Load sensing servoPIN .. RollBASECASESCREW.. Case to base - No. 10 -32x 7/8 hex. socket head - Formerly 193250SCREW.. case to base - No. 10 -32x 1/2 hex. socket head - Formerly 187828PLUG.. Pipe - 1/8 M.P.T. - Hex. socket - Formerly 444687PLUG.. Base -.126 dia. x .187 longVALVE ASSEMBLY .. CheckPIN.. Restoring lever

LEVER.. TransducerBEARING .. NeedleBOLT.. case to base - 5/16 -24x 1 hex. - Formerly 181608PIN .. Pivot - Transducer clamp plateNUT.. Stop - 5/16 -24 hex.STUD., Case to base

PLATE ASSEMBLY .. Trimmer Switch

272 8395854 1 1 1 PLATE ASSEMBLY.. Trimmer switch - Formerly 8291473273 8284091 4 4 4 INSERT.. Thread - Formerly applied274 8298850 1 I 1 PLUG.. Jones275 8291485 1 1 1 SOCKET.. Jones276 9417420 2 2 2 SCREW.. No. 6 -32x 3/8 thrust head slotted

B64 6




AB C GOVERNOR .. Automatic load sensing

COVER ASSEMBLY .. Trimmer Switch

279 8306062 111 COVER ASSEMBLY .. Trimmer switch281 8291493 111 SCREW .. Cover mounting - No. 10-32 x 3/8 hex. head cap

SWITCH .. Micro

311 8291481 2 2312 8291472 1 I313 8291495 1 1314 8291479 I I315 8291494315A 9416701 ; ;315B 8113995315C 8113761 : ;

LEVER ASSEMBLY ..:

*316 8298840317 9413499318 8291467319 8289241320 8291468321 8298848322 8270611321 8291496322 8270622323325 8284047327 8270649328 8289242329 8270650329A 8291478329B329C 8270673329D 9413463

330 8270604331 8270653332 8270617333 8270691334 8270692335 8270651336337 8270684338 8270677339 8270637340 9413471

*34 I 8288659

RECEPTACLE

342*343

344345346347

*352

353*354

8342428834242982705908270568827056982705708200229

93115728281009

1 - -- 1 11 1 -1 1 11 1 11 1 1

,5 4 2

A.R.A.R.

SWITCH..MicroLEVER ASSEMBLY ..Tnmmerswitch

HELI-COILSPRING..LeverLEVER..Tnmmer switchPIN .. Leverstop - Formerly8291491RING.. SnapWASHER..Plunger

wed Droop

LEVER ASSEMBLY ..SpeeddroopBEARING..Lever -FormerlyappliedPINRING.. RetainingWASHERLEVER..Speeddroop

BRACKET.. Speed droop adjustingLINK .. Speed servoPIN .. Speed servoPIN .. Cotter -1/16x 3/8 in. long - Formerly 119981PIN .. HeadedLEVER.. FloatingLINK .. PivotPISTON .. Linkage returnSCREW .. No. 6- 32x 15/16 round headWASHER .. Lock - No. 6- Formerly 131181PIN .. Pivot - Speed droop leverRING.. Snap

PISTON ASSEMBLY.. Speed servoPIN .. Fuel servo pistonO-RINGPIN.. Limit lever -.186 dia. x .812 in. longLEVER .. LimitPIVOTNUT.. Lock - 1/4 -20- Formerly 124818NUT.. Output - 1/4 -28 hex.SLEEVE.. Bearing retainingPIN ...126 dia. x .562 in. longSCREW.. No. 10-32 x 1-7/8 hex. socket headMAGNET

RECEPTACLE.. 19 pole - Replaces 8270571RECEPTACLE.. 19 poleNUT.. Clamp - Formerly appliedPLUG.. 5 poleGROMMETNUT.. Retaining - 3/4 -20TERMINAL .. Lug

SPAGHETTI .. Clear -3 ft. long - Replaees 8247156SPAGHIXfT.. No. 8- Clear -3 ft. long - Replaces 8270726

7

EL EC TR O-MOTIVE DIVISION GE NE @AL M

P.L. No. 3364GOVERNOR ASSEMBLY

Ref. Part Otv.

OTORS CORPORATION

No. Number Eei. Description

]A B IC GOVERNOR .. Automatic load sensing

WIRE .. Electrical

*355 A.R.*356 A.R.*357 A.R.*358 A.R.*359 A.R.*360 A.R.*361 A.R.*362*363 2:%*364 A.R.*365*366 2:::*367 A.R.*368 A. R.*369 A.R.*371 A.R.

372 A.R.373 A.R.373A 8270725 44 4373B 44 4373C 8288663 A.R .374 8138124 11 1375 8202951 11 I376 8291492 A.R .377 8270714 1 1 1378 1 I 1379 8113991 2 2 2380 2 2 2380A 8291475 1 1 1381 3 3 3382 8270654 1 1 1383 8270645 2 2 2384 8270644 1 1 1384A 8291476 2 2 2385 8270656 1 I 1386 2 2 2387 8270683 1 1 1388 8246873 1 1 1389 2 2 2390 8270619 I 1 I390A 8270685 1 1 1390B 1 1 1

BLOCK ..Shaft Mounting

391 8270580 Ill 1]11

WIRE .. Pink -20 AWG. - 19/32 strandsWIRE.. Purple -20 AWG. - 19/32 strandsWIRE .. Orange -20 AWG. - 19/32 strandsWIRE .. White -20 AWG. - 19/32 strandsWIRE .. Green -10 AWG. - 19/32 strandsWIRE .. Red -20 AWG. - 19/32 strandsWIRE .. Blue -20 AWG. - 19/32 strandsWIRE .. Black -20 AWG. - 19/32 strandsWIRE .. Yellow -20 AWG. - 19/32 strandsWIRE.. Brown -20 AWG. - 19/32 strandsWIRE .. Gray -20 AWG. - 19/32 strandsWIRE .. Orange -20 AWG. - 26/34 strandsWIRE.. Gray -20 AWG. - 26/34 strandsWIRE .. Green -20 AWG. - 26/34 strandsWIRE.. Browm -20 AWG. - 26/34 strandsWIRE.. Purple -20 AWG. - 26/34 strandsWIRE .. Pink -20 AWG. - 26/34 strandsWIRE.. White -20 AWG. - 19/32 strandsSCREW .. No. 6-32 x3/8 f~er head screwWASHER .. Lock - No. 6- Formerly 131181WIRE.. Leek - Sold by the footSTRAP .. WireSCREW .. Strap mountimg -8 -32x 1/4 fd. headWIRE .. LockRECEPTACLE ..5 PoleSCREW.. 10 -32x 1-1/2 fd. head - Slotted - Formerly 132143WASHER .. 1/4 - PlainSCREW.. IO -32x 1-3/8 fd. head - Slotted - Formerly 426422PIN.. DowelPIN .. Cotter - 1/16x 5/8 long - Formerly 107761FORK .. Spring - Formerly appliedPIN .. PivotPIN .. PivotNUT .. LockLEVER.. FloatingBEARING .. Needle - Formerly 191345SHAFT.. Speed settingSPRING.. Coil - CompressorPIN.. Cotter - 1/16 x 3/8 in. long - Formerly 119981PIN.. Speed droop leverLEVER .. Speed COIWO1

PIN .. Cotter - 3/32x 5/8 in. long - Formerly 137159

BLOCK .. Shaft mounting

REFLECTOR .. Heat - Bi-Metal

392 8270662 1 1 1 REFLECTOR .. Heat - Bi-metal393 8270663 1 1 1 SPACER.. Reflector394 8270664 1 1 1 WASHER .. Thrust - Insulating

/

Formerly applied

395 8270628 2 2 2 WASHER .. Lock - Bi-metal strip396 2 2 2 SCREW.. 6 -32x l/2 fd. head - Slotted - Formerly 131899


BRACKET .. Solenoid

468 8318057 - 1 - BRACKET.. Solenoid469 8318058 COVER .. Bracket470 : : : SCREW.. Cover mounting -10 -32x 3/8 round head - Slotted - Formerly 132900471 - 15 - WASHER .. Lock - No. 10- Formerly 120217

8




AB c GOVERNOR.. Automatic load sensing

BLOCK .. Spring Support

472 8318062 - 1 - BLOCK .. Spring support473 8113767 - 1 - KNOB .. Adjusting screw474 - 2 - PIN.. Roll - Formerly 456342475 8318052 - 1 - SPRING.. Load476 8318063 SHAFT.. Spring loading476A : ; : SCREW ..10 -32x 5/8 hex. head - Formerly 187837

BLOCK ASSEMBLY .. Bearing sUppOrt

477 8318048478 8318049479480481 8061638

LEVER .. Adjusting

482 8318065 - 1 -483 8338014 - 1 -484 8318059 - 1 -485 8318061 - 1 -486 - 1 -487 8318050 - 1 -488 8318060 - 1 -

LEVER .. Solenoid

489 8318064490 8318067 : ; :491 8284049 - 1 -492 - 1 -492A - 1 -

SOLENOID .. Fuel Stop

493 8292574494 8318051 : ; :495 8338013 - 2 -496 - 2 -

BLOCK .. Terminal

497 9333517498499

●500 8270746

CLAMP .. Wire

504 8193786

CUP .. Oil Filler

- 1 -- 3 -- 2 -- 2 -

212121

505 8017559 i 1 I II 1 I

BLOCK .. Terminal

●506 8300937 1 1 1*507 2 2 2*507A 2 2 2 I

BLOCK ASSEMBLY.. Bearing supportPIN ASSEMBLY .. BlockSCREW .. Block mounting - I/4 -28x I/2 fd. head slotted - Formerly 225578WASHER .. Lock - 1/4 - Formerly 120380BUSHING.. Oilite

LEVER.. AdjustingWASHER -, .265 I.D. X .500 O.D. X .031 in. thickPIN.. Loading -.124 dia. x 1.639 in. longSEAL .. BushingWASHER.. Plain - Copper - 1/4 - Formerly 446186O-RINGRING.. Seal

LEVER .. SolenoidBUSHING.. AdjustingWASHER ...203 I.D. X .340 O.D. X .031 in. thickSCREW.. 10 -32x 3/4 hex. socket head - Formerly 147118SCREW.. Drive - No. 2 x3/16 in. long - Formerly 145368

SOLENOID.. Fuel stopSCREW .- Solenoid mountingSCREW .. AdjustingNUT.- Leek - 1/4 -20 hex. - Formerly 120375

BLOCK .. Terminal - Replaces 8236494FASTENER - Formerly 420439FASTENER - Formerly 420403WASHER

CLAMP.. Wue

CUP.. Oil ftier

BLOCK .. Terminal -3 poleWASHER.. Block mounting - No. 16 internal tooth - Formerly 115543SCREW.. Block mounting -6 -32x 3/8 round head - Slotted - Formerly 132697

9

EL EC TR O-MOTIVE DIVISION GENERAL MO TOt S COt PO RATION


Ref. Part Qty.No. Number Reu. Description

IAIBICI

COVER .. Governor

508 8270578 1 1 1509 8270572 1 1 1

*510 6 6 6

COLUMN .. Governor

511 8360502 - 1511 8291460 i - -511 8323435512 9332176 i ; ;513 8270586 1 1 1514 4 4 4

514A 8134268 1 1 1514B 8292521 1 1 1514C 2 2 2

COVER .. End

515 8270582 1 1 1516 8270573 1 1 1

=517 9415958 4 4 4518 6 6 6

PLUG .. Barrel

*519 8307374 11111 II

GOVERNC)R .. Automatic load sensing

COVER .. GovernorGASKET.. CoverSCREW.. Cover mounting - 1/4 - 28x 1 fid.head slotted - Formerly 190741

COLUMN.. GovernorCOLUMN.. GovernorCOLUMN.. GovernorDECAL.. Oil level and piping - Formerly 8388563 and 8113865NAMEPLATESCREW.. Nameplate mounting -5 -40x 1/4 round head cross recess -

Formerly 432267NAMEPLATEPLUG .. Pipe - 1/4 -18 NPTF - Square headSCREW.. Drive - No. 2 x3/16 in. long - Formerly 145368

COVER .. EndGASKET.. Cover mountingSCREW.. End cover - No. 10 -32x 1/2 cross recessSCREW .. Cover mounting - 1/4 -28x 3 in. long - Formerly 9406768 and 138220

PLUG .. Barrel

B(54 10


/41

138

513

515

514


390B -. 5~9 - 505- 392- -394 -140 . 273B

395;390J3– .161= 508- 162- 396 -F

\

,-393 -345

~d373A ,346‘,

123- \ ,-212 :2i6i /’ 373C

/

-347“\\ ,,

H

1

217

214514A

---

7/ .

““’‘“-‘/+li%=’zb27

— IJ 254A

8385--

:; -;’-’

I62 —--—41-

26 11

161 24 ‘-

ma f - —25

I 4 ——~‘2,

56

60

61

5549

51

53

w–21EF

50

PLATE A&l-l

11 B64

EL EC T CO-MOTIVE DIVISION GE NE CAL MOTORS CORPORATION


!AL\J3’ui?’,%f:‘2’8’’_386

387

388

(

382

383

5161 514%’ 390~ ‘3Z9D I-391 L267 ’265 L 6Z

SECTION A-A

PLATE A64-2

B64 12

EL EC TR O-MOTIVE BI VISION GENERAL Mo lots C08? ORATION


Y m-l

54

/,-&--’-TJ%.i33-i331-:;” ‘“’-‘7”-” ‘ ‘]”-’””374

2a I

I

ii~!i!i384 A-” 379 “’ ‘-378

3

I 74 171

\-

1667 172 ~\, \ - .~’”

VIEW H-H

JI!U4--’” ‘6’--311ZZ163

164

166

I 70

198 ~~ 199

~ 200 168) ,Pa/- 182/18>202 SECTION F-F

— 153

~ 174Ifil

~240 ~239 /- 238

45/

173 47135

SECTION B-BSECTION G-G

PLATE A64-3

13

EL EC TR O-MOTIVE DIVISION GE NEt AL MO TOCS COe? ORATION


38

31

36

39 35

37

23 34

272 79273

04275 II

276 49

274 59

34443

24442

245 50246132

47

13148

I 30 45

125 51

124 64

254 62252 12255

25763

256

260 59

26 58

327

325

328

329

331

319338

339

335

26 I

330

332

258121

122

333 -“ 334; ’65 ‘.337 \ 336\, ,lj

PLATE AIM-4

14



474, 484, /r 485

4727 479-, 480- ’477 ,-481 .483

7478,~ 474

473.,,;– ~ :7.--’.F- -r

-480

496476-

47 I

476

491

470

482

490!Mi$ivn

! ‘8Eg“471

1)/. 494

i@lwaulf&. 47 I.- -)

47 I -- ‘L 469 ~ 492I — 43:

. 112

i105

106

111

103 J NH r 73 u

IL+ L L

/4 I I 1)

I.k

PLATE A64-5

15

EL EC T CO-MOTIVE DIVISION GE NE CAL M

GOVERNOR ASSEMBLYModel UG-8 Reference List

Zef. Part UTEX Synch. Motor Solenoid CoilNo. Number Part No. Voltage IPart No. Voltage I Part No.

GOVERNORS WITHOUT LIMIT SWITCHES

1

2

3

4

5

6

8248406

8267083

8304396

8380188

8385323

8404221

8257367

8408909

----

----

----

115V AC/DC

115V AC/DC

115V AC/DC

115V AC/DC

120V AC/DC

220V AC/DC

8214418

8276964

8276964

8276964

8390686

9324599

20 VERNORS WITH LIMIT SWITCHES

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

8348653

8365976

8381271

8381272

8382503

8398113

8410045

84146%

8422221

8426871

8446901

8446902

8449920

8449921

8452199

8455659

8456666

8461335

8479804

8492521

9317288

9330626

8489553

8489554

----

----

8389867

----

----

8489555----

----

8489547

8489548

----

----

----

----

----

----

----

----

----

----

115V AC/DC

115V AC/ DC

120V AC/DC

120V AC/DC

120V AC/DC

48V DC

115V ACjDC

115V AC/DC

115V AC/DC

115V AC/DC

120V AC/DC

120V AC/DC

120V AC/DC

24V DC

48V DC

120V AC/DC

24V DC

120V AC/DC

120V AC/DC

74V DC

24V DC

120V AC/DC

8350226

8276964

8479790

8479790

8479790

8330640

8479788

8479788

8479788

8276964

8479790

8479790

8479790

8479789

8479791

8479790

8479789

8479790

8479790

----

8479789

8479790

----

125 VDC

64 VDC

64 VDC

64 VDC

----

125 VDC

64 VDC

125 VDC

125 VDC

125 VDC

48 VDC

125 VDC

125 VDC

125 VDC

64 VDC

125 VDC

125 VDC

64 VDC

24 VDC

48 VDC

125 VDC

24 VDC

125 VDC

64 VDC

64 VDC

24 VDC

125 VDC

----

8276965

8113756

8113756

8113756

----

8276965

8113756

8276965

8276965

8276965

8330641

8276965

8276965

8276965

8113756

8276965

8276965

8113756

8343351

8330641

8276965

8343351

8276965

8113756

8113756

8343351

8276965

OTORS CORPORATION

Park List No. B65

EngineApplication

8,12,16-645EI

20-645E4; 12,16-645E1

8,12-645E2; 12,16-645E6

16-645EI

12-645E5; 20-645E7

8-645E2

20-645E4

12,16-645E4

16-645E4

20-645E4

16,20-645E4

20-645E4 (999-20)

20-645E4,E4B

20-645E4 (999-20)

20-645E4

20-645E4

12-645E4B; 16-645EI;20-645E4 (MP45)

8,12,16-645El,E~ 8,12,16,20-645E4;8,12,16,20-645 E4B,E7,E7B,E7C

12-645E4B

&20-645E4B

20-645E4

20-645E4

12-645E7B

8-645E1; 8,12,20-645E4B (MP45M,MP45B, HG20E4B)

12-M5E1; 8,12,16445E8;12,16,20-645E9

12-645E1

12-645E4B

I6,2O-645E1OB

(.P.M

900

720

900

900

900

750

900

900

750

720

900

900

900

750

900

750

900

900

900

900

900

900

900

750

900

900

900

900

?he governors listed above are al[ variations of a basic UG-8 zovemor, and most of their components are identical.Acc&dingly, the parts lists for these governors have been cokolidated as much m“possible fir easier part numberidentl~cazion. When individutd governors require dtjjfering components, it will be noted in the description column.

B65

EL EC TR O-MOTIVE DIVISION GE NERA1 MO TOCS CORPORATION

P.L. B65

Ref. PartNo. Number

1 ----

2 2742683 82144014 82144005 82143986 4446877

8214442; 8329986

10 841288411 841288512 941425813 821443414 806201115 8329987

16 821441617 821441418 8335706

8335705;; 8193297

21 821445222 8275069

:: :%%’25 44618626 941848427 8062006

% l%%

30 8214451

;; %%33 821444434 821444935 143174

Qty.Req.

1

422261

:1II

Ii1

111

;

144

;9111

1111

;

GOVERNOR ASSEMBLYModel UG-8

PLATE B65-I

Description

GOVERNOR ASM. .. See Page 1 for reference chart

RING .. Snap -1.283 in. O.D.WASHER .. Spring seatSPRING .. AccumulatorPISTON.. AccumulatorPLUG .. Pipe - 1/8 M.P.T.PIN .. Cotter - .060x 1/2SHAFT ASM. .. Laminated drive

SLEEVE .. RetainerRING .. RetainingWASHER

PIN .. TaperDRIVER ASM. .. Ball head gearLAMINATION .. Spring driveGEAR .. Pump drive

PIN .. LinkPISTON.. Large compensatingSPRING .. Piston - Large compensatingLINK .. Dashpot

BUSHING.. Oilite

BUSHING .. Pilot valveVALVE .. CheckPIN.. DowelBASE.. GovernorWASHER .. FlatBOLT.. Hex. head - 1/4 - 28x 1PLUG -. Compensating needle valveWASHER .. CopperVALVE .. Compensating needle

PISTON .. PowerCONTROLET.. Sub-assemblyGEAR.. Ball head driveLEVER .. Pilot valvePIN .. Lever to pilot valvePIN .. Cotter

B65 2

EL EC TB O-MOTIVE DIVISION GE NE CAL MOTORS CO@ PO RATION


Model UG-8

/

&.29

28

J ,-

rb 9

“’%-12PO

11

l!k-.- . .

13

0F

150

PLATE B65-1

3 B65


P.L. No.

Ref.No.

3637

*38394041424344454647484950

*51*52*53

54555657

5859606162

z6566

6768697071727374757677

B65

PartNumber

----

818714182144058402975

82144088214409

1035958214410

1033628347406821438682144128061673821440284446178248760932819782487628017619806173261012238061819

8214450

8354240821443880876429093559824877082487718248768

8214445806173680876418214417

954298801755680620078113929806174280617218061755


PLATE B65-2

Description

GOVERNOR ASM. .. Model UG-8

SEAL.. OilBEARING .. Output shaftSHAIT ASM. .. Output - Includes power and compensating levers

SHA~.. Output - Not available separately - Use 8402975 (Ref. 38)LEVER.. PowerLEVER .. CompensatingPIN .. TaperPIN .. Link

PIN .. CotterPIN.. Power leverPIN .. Compensating leverLINK.. CompensatingFULCRUM .. Compensating leverLEVER.. Compensating adjustmentSEAL.. O-RingGAUGE ASM. .. Oil level - Includes elbow

GAUGE .. Oil - Less elbow - Replaces 8113998ELBOW .. Oil gauge

WASHER .. CopperPOINTER .. Compensation adjustingWASHER .. FlatNUT.. Lock -5/16 -24 hex.

LINK.. Power pistonWASHER .. FlatLEVER ASM. .. ShutdownNUT .. DashpotNUT.. Lock - 1/4-28 hex.COLLAR.. Piston guideSPRING.. CompensatingSEAT .. SpringPISTON .. Dashpot compensating

SE-._-BEAR:;;INGIN$

B(SEALRETAGASg

PLUNGER .. Pilot valveSEAT.. SpringSPRING .. Pilot valve

FIAfi.. DriveUNG .. Drive shaft

snapER .. Bearing

9LT.. Hex. head - Drilled# .. OilUNER .. Oil seal{ET.. Seal retainer

l/4-28 x5j8

B65



Model UG-8

“’-.Q\.

37

66A

57

B77 ~’”a

/76 /

75 ti’ 74

L 55

[67

PLATE B65-2

5 B65

EIECTRO-MOTt VE DIVISION GE NE CAL MOTORS CORPORATION


Model UG-8

PLATE B65-3

Ref.No.

7879

::82

*83%4

85868788

:;90

*9192939495969798

99100101102103104105106107

108108109109110110110110

*111112113114115

116117118119120121

:3124

PartNumber

----

82490808226500821446582144668214467821447882144638227464822746582144688214464821446882487668348120

821446082231308113991

10336182144798214480

1206228061701

82143918214449

1431748214458821441182143878214469

159583138530

8390685823041683906848230414829884782455618214392842254782144378017641821442282144248214421

821444182144308214433456624

821443283808869426899

9549018380885

Description


PIN .. Friction springSPRING .. Load limit speed droopCAM ASM. .. Load limitCAM ASM. .. Speed droopGEAR ASM. .. Load indicator - Includes bushings

BUSHING .. OiliteRACK ASM. .. Load limit

LEVER .. Load limitRACK .. Load limitPIN.. Rack

STRAP ASM. .. Load limit - Includes rack pinPIN .. RackPANEL.. For governors without limit switchesPANEL.. For governors with limit switches

LEVER ASM. .. Speed droopSCREW .. Speed droop adjustingWASHER .. FulcrumPIN .. CotterLEVER .. Speed droopFULCRUM .. Speed droopNUT .. Hex. No. 8-32SCREW .. No. 8-32- Adjustment

SPRING.. Speed droop leverPIN .. LeverPIN .. CotterLEVER .. Speeder screwLINK .. Speed droopPIN.. DowelGUIDE .. Speeder screwSCREW .. No. 8- 32X 3/8WASHER .. Lock No. 8

SCREW .. Speeder - Fme - Governors 8385323 and 8404221 onlySCREW.. Speeder - All other governorsGEAR.. Speeder - Fine - Governors 8385323 and 8404221 onlyGEAR.. Speeder - All other governorsSPRING.. Speeder - Governors 8248406,8304396 and 8380188SPRING.. Speeder - Governors 8267083,8365976,8426871, 8382503,8381271 and 8381272SPRING.. Speeder - Governors 8385323 and 8404221SPRING.. Speeder - All other governorsROD ASM. .. Speeder

NUT., Lock - 1/4 -28 hex.BEARING .. ThrustSPRING.. Speeder rodROD .. Includes pin

BALLHEAD ASSEMBLYCOVER .. BallheadARM .. BaliBEARING.. NeedlePIN .. Ball armBALLHEAD .. Spring dampedPIN .. Sping - Formerly cotter pin 137124BEARING .. BallGEAR .. Ballhead

B65 6

EL EC TB O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION


Model UG-8

116

@r110

&—-ll2

-R-’

78

103

6117

r-.

f

118

121

P

4,

;+19

\ .@, Q)-,

-l’’’@y%&o

1221

PLATE B65-3

7 B65

EL EC TR O-MOTIVE DIVISION GENERAL Mo Tots CORPORATION

P.L.

Ref.NO.

12;*126

127128129130131

132133134135136137138139140140

:2J40141142143144145

*146*147

148149

150151151

152152152152

*153154

*155●156*157

No. B65

PartNumber

----8214396811399893281978248762

44468782143948214395

----159583138530

82240479415958

431487120217

806177282144198402937827696183481238350225

1408808271801

1202178214420819378681381248327421

----8227930

13183082717918362376

83461708350227

8266651827667183490628417975

90985358274738835779583060219514426

Qty.Req.

11

i11


PLATE B65-4

Description

GOVERNOR ASM. .. Model UG-8GASKET .. Cover to caseGAUGE ASM. .. Oil level - Replaced by 9328197GAUGE ASM. .. OiJ level - Replaces 8113998ELBOW ..90°PLUG .. Pipe 1/8 M.P.T.GASKET .. Case to panelGASKET.. Case to base

Governors 8248406 and 8404221All Other Governors

MOTOR ASM. .. Synchronizing - See chart on Page 1SCREW.. Bracket mounting No. 8-32WASHER .. Lock No. 8- Internal toothBRACKET . . Motor mountingSCREW.. Motor mounting No. 10 -32x 3/8SCREW.. Socket head No. 10 -32x 5/8 cover mountingWASHER .. Lock No. 10SPRING .. Motor sealCOVER .. CaseCOVER .. For governor 8398113CC)VER .. For governors 8267083,8304396,8380188 and 8385323COVER.. For governors 8365976,8382503,8381271, 8381272 and 8426871COVER .. All other governorsSCREW .. Set No. 10-32 x 1/4 socket headSCREW .. Fillister head No. 10 -32x 3/4 - Motor mountingWASHER .. Leek No. 10CUP .. Oil fdlerSTRAP.. Wire (2 wires)STRAP.. Wire (1 wire)CLAMP .. Wire - Piastic -.250 I.D.SCREW.. Fillister head - Lock No. 8 -32x5/16GROMMET.. Rubber

SCREW.. FiUister head No. 4- 40x5/16RECEPTACLE.. 5 pole male - For governors 8267083, 83043%, 8380188 and 8385323RECEPTACLE.. 10 pole male - For governors 8365976,8381271,8381272, 8382503,

and 8426871RECEPTACLE ..10 pole male - For governor 8398113RECEPTACLE ..14 pole male - For all other governors

PLUG.. 5 pole female - Use with 8271791 (Ref. 151)PLUG.. 10 pole female - Use with 8362376 and 8346170 (Ref. 151)PLUG ..14 pole femrde (straight) - Use with 8350227 (Ref. 151)PLUG.. 14 pole female (90°) - Use with 8350227 (Ref. 151)

GASKET.. Receptacle mounting - Flanged receptacles onlyCLAMP.. CableRE(XIFIER .. Silicon diode 3.3 Amp.BLOCK .. RectKler mountingSUPPRESSOR ASM. .. Diode - Includes white, yellow, and black leads

B65


154

152

150


Model UG-8

141 J Ll#

132

Q

4s’

1331 /

139

130

PLATE B65=t

9 B65

EL EC TR O-MOTIVE 01 VISION GENERAL Mo toes CO RPO @A TION


Model UG-8

PLATE B65-5

Ref. PanNo. Number

158 ----159 8203170159 8113681160 8203172161 8113989162 8129082163 ----164 8271800165 8329358166 8481009

“167 8481008168 8113761169 8163953169 8276960170 8203172

*171 8113743172 8276963173 610J901174 8203171174 8276%2175 9413362176 8422549176 8336102176 8308059177 8276968178 456340179 8336096180 456342181 8336109182 ----183 8113739184 8113738185 8247158186 8203169187 8271802188 ----189 8271794!90 8330639191 8271793192 140880193 8152184194 8306016195 8336100196 8113837197 8336098198 8336099199 ----200 8336103201 8336101202 9413362203 8336097

“204 8113745

Qty.Req.

-

A--

-B-

.- C

11111--- 111-11111111-111

A.R.A.R.

,.R

Description

GOVERNOR ..NO latch -Energizeto shutdown-Includes governors8410045,8414696,8446901 ,8446902, 8449921,8461335,84798048492521, 9317288 and 9330626

GOVERNOR.. With Iatch-Energizeto shutdown-Includes governors8304396 and8385323

GOVERNOR..With latch-De-energize toshutclown-All othergovernors

COIL .. Solenoid- SeechartonPage 1CASE .. Solenoid coilCASE.. Solenoid coilPIN .. LockSPRING.. LoadPAPER.. InsulatingWASHER.. FlatCONNECTOR.. SleeveWIRE .. White -25 ft.TUBING.. No. 8- Teflon - 5ft. - Replaces clear tubing 8270726TUBING.. No. 4- Teflon -5 ft.WASHER .. Air gapGUIDE .. Plunger - Includes bushingsGUIDE .. Plunger

PIN.. LockingPIN.. Locating

SPRING.. Compression - ShutdownWASHER .. Spring seatPLUNGER ., SolenoidPLUNGER.. SolenoidRING.. RetainingROD .. ShutdownROD.. ShutdownROD ASM. .. Shutdown

SCREW.. Friction plungerPIN .. Roll l/16x 1/4

ROD ASM. .. Latch - Includes Ref. Nos. 177 and 178PIN .. Roll l/16x 3/8GUIDE ASM. .. Plunger - Includes bushings - Ref. No. 182

BUSHINGS .. GuideNUT.. Hex. jam 3/4 -32PLUG .. Plunger stopRING .. PackingSCREW .. AdjustingSPRING .. LatchRING .. SnapKNOB .. Shutdown latchPIN .. LockADJUSTER .. RodSCREW .. Set No. 10 -32x I/4 cup point - Hex. socketTUBING.. TeflonRETAINER.. Push buttonBUTTON .. PushSPRING.. DiaphragmSTOP.. PlungerBUSHING.. Ball releaseBALL.. 0.125 dia. - Formerly 453626SPRING.. Ball loadingWASHER .. FlatRING .. SnapWASHER .. Steel and neopreneRING .. Snap - Wire retaining

B65 10

EL EC TR O-MOTIVE DIVISION GENERAL MO TO[$ CORPORATION

\ u(a?

‘“Y’ -’

‘“%=162

4;

““, ~. .

158>-. ..

) ; 203

IIII

II 177

III

P.L. No. B65GOVERMN:~ MS+EMBLY

I

WITHOUTIATCH

}’L--J

WITH IATCH

ENERGIZE TO SHUT DOWN MODEL

183

184

! 85

I 86

I 75

176

-- -

Ii!!!il,59 $@’

fQ-,\...-——

161

162

L

~

0

,... . . ..,,

158 ‘

‘6%’,

%165 i

/192

IIIIIIII II

l“y k:::II

170

/r’

I

~

w!!----4

L

169

172

182

e

P

183e

181

S---82

b

176

/

180

!I’--’77

-173

WITH UITCH

DE-ENERGIZE TO SHUT DOWN MODEL

PLATE B65-5

11

EL EC Tc O-MOTIVE 01 VISION GE NE @AL Mo Tots CORPORATION

P.L. No.

Ref.No.

205206207208209210211212213214215216

217218219220221222223224225226227228229230231232233234235235236237237238238239240241242

*242

*243●244*245*246*247*248*249*250*25 1

B65

PartNumber

----

----821447380252618113990806177182144748214475455105148401

8061680189098

8248764

806164582265008061747

4551058069891

1408558069890

1408558061731822962680617129087347

----8061746

221373824876582143808061692835022882143828113944834812280616978489437

..-.159583153426120217

82487618348115

835022983481198350231932679584284648348112834811383502248489436

Qty.Req.

1

111111114

i1


PLATE B65-6

Description


RING .. RetainerCOVER .. Friction driveSPRING .. Friction driveNUT .. Lock - 1/4 -28SPRING.. DriveCASE .. Friction drivePLATE .. Friction drivePIN .. Ro]] - 3/32X 1/2BEARING.. NeedleGEAR .. Synch. adjusting - HorizontalPIN.. TaperSHAFT .. Synch. adjusting

GOVERNORS WITH LIMIT SWITCHESGOVERNORS WITHOUT LIMIT SWITCHES } See Page 1

COLLAR .. Speed droop:l??~NGodLoad limit speed droop

PIN .. iiol]-3/32 X 1/2KNOB .. Control

SCREW .. Set-8-32x5/16KNOB .. Control - Syn. indicator

SCREW .. Set-8-32x5/16POINTER .. IndicatingSPRING .. Oil sealWASHER .. BronzeSEAL .. O-RingBUSHINGS - Included with Ref. No. 82SEAL .. OilPIN .. Taper - 6/0x 3/4SHAFT.. Syn. knob gearGEAR .. Reduction -52 Teeth and 11 teethSHAFT .. IdlerGEAR .. Syn. indicating -64 TeethGEAR .. Syn. indicating

PIN . . StopSHAFT .. Syn. indicatingSHAIT.. Syn. indicatingCLIP .. SpringCLIP .. SpringSCREW .. No. 8 -32X 3/8SCREW .. NO. 10 -32X 5/8WASHER .. Lock No. 10PLATE.. Dial - With four knob holesPLATE .. Dial - With three knob holes and one limit switch opening

BLOCK .. Switch mountingRISER .. Switch blockACTUATOR .. Roller leafSWITCH .. Micro - Replaces 8270712CAM .. SwitchCOVER .. SwitchPLATE.. CoverSTRIP .. Terminal -6 pt.PLATE .. Compensation indicating


ELECTROMOTIVE DIVISION GENERAL MO TOCS CORPORATION


Model UG-8

213

239

242

PLATE B65-6

13

= 2’5

214

B65

EL EC TR O-MOTIVE DIVISION GE NE CAL MO TOCS CORPORATION

P.L. No.

Ref.No.

252253254255256257258259

%

262263264

265266

267266267268269270271272273

274275276277278279280281282

B65

PartNumber

8434128843412984341308434131843413284341338434134843413584341368434137

828866381892188271792

84878308480983

849366384936648481008848101090969348481009931653493115728152184

840452184094088367182836718384530718395975836737883673798430049

Qty.Req.

A.R.A.R.A.R.A.R.A.R.A.R.A.R.A.R.A.R.A.R.

A.R.61

A.R.A.R.

A.R.A.R.A.R.A.R.A.R.A.R.A.R.A.R.A.R.

111111

;1


Miscellaneous Parts - Not Illustrated

Description

WIRE.. Black -20 AWG. - Teflon insulation -100 ft. longWIRE .. Red -20 AWG. - Teflon insulation -100 ft. longWIRE .. Blue -20 AWG. - Teflon insulation -100 ft. longWIRE .. White -20 AWG. - Teflon insulation -100 ft. longWIRE .. Yellow -20 AWG. - Teflon insulation -100 ft. longWIRE .. Green -20 AWG. - Teflon insulation -100 ft. longWIRE .. Pink -20 A WG. - Teflon insulation -100 ft. longWIRE .. Orange -20 AWG. - Teflon insulation -100 ft. longWIRE .. Brown -20 AWG. - Teflon insulation -100 ft. longWIRE .. Gray -20 AWG. - Teflon insulation -100 ft. long

WIRE .. Lock -.026 dia. -500 ft. longLUG .. Terminal - Blue insulation - No. 6CLAMP .. Amphenol dash 10

TUBING.. Heat shrink - 3/16 I.D. x 5/8 longTUBING.. Heat shrink - 1/8 I.D. x 5/8 long

TUBING.. Clear teflon - No. 1I -.095 I.D. x 5 ft. longTUBING.. Clear teflon - No. 10-.106 I.D. x 5 ft. longTUBING.. Clear teflon - No. 8-.133 I.D. x 5 ft. longTUBING.. Clear teflon - No. 6-.166 I.D. x 5 ft. longTUBING.. Clear teflon - No. 5-.186 I.D, x 3 ft. longTUBING.. Clear teflon - No. 4-.208 I.D. x 5 ft. longTUBING.. Clear teflon - No. 3-.234 I.D. x 3 ft. longTUBING .. Clear teflon - No. 2-.263 I.D. x 3 ft. longTUBING.. Clear teflon - No. 0-.330 I.D, x3/16 in. long

DECAL.. “Red-Increase/ Blue-Common/ B1ack-Deerease”DECAL .. “115 VAC/ 125 VDC”DECAL .. “AC”DECAL .. “ 115V”DECAL .. “Pins A-C B-C D-E 48 VDC”DECAL .. “AC/ DC”DECAL .. “DC”DECAL .. “125V”DECAL .. “Pins A-C B-C D-E 24 VDC”

14

EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO R? Ot AT ION

Parts L@ No. B66GOVERNOR ASSEMBLY

Models PGA, PG, PGG, PGR, PGE and PG-PH8,12,16-645EI Drill Rig Engines; 8,12,16,20-645 E5,E7,E7B

and 8, 12,16-645 E2,E6 Marine Engines; 12,20-645E4 and 16,2W5E4BStationary Generation Engines; 16-645E8 Marine Drill Rig Engine

Ref. Governor Speed Control Setting Incl. Solenoid EnergizeNo. Pt. No.

EngineReplacement and Utex Part Nos. Voltage Solenoid To: Application Page Col.

PGA ENGINE REGULATING GOVERNOR ASSEMBLIES

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Is

16

17

18

19

20

21

8365972

8366126

8367961

8368590

8374974

83766%

8376719

8377428

8377429

8378359

8380675

8381281

8381363

8385042

8385287

8392034

8392035

8399511

8406909

8407129

8407685

325 RPM at 16 PSI; 906 RPM at 70 PSIReplaces 8376696,8392034,8407685Utex Part No. 8414632

350 RPM at 30 PSI; 904 RPM at 70 PSIReplaced by 8448940UTEX Part No. 8437796

325 RPM at 16 PSI; 906 RPM at 70 PSIUTEX Part No. 8397686

350 RPM at 30 PSI; 906 RPM at 70 PSIReplaces 8376719

350 RPM at 30 PSI; 906 RPM at 70 PSI

325 RPM at 16 PSI; 900 RPM at 70 PSIReplaced by 8365972





350 RPM at 25 PSL 900 RPM at 70 PSI

350 RPM at 30 PSI; 904 RPM at 70 PSIReplaeed by 8448939









325 RPM at 16 PSI; 900 RPM at 70 PSIReplaeed by 8365972

11OVAC

120 VAC

11OVAC

120 VDc

11OVAC

120 VAC

120VAC

110 VAC

120 VDC

120VAC

120 VAC

120 VAC

24 VDC

120VAC

120 VDC

120 VAC

120 VAC

120VDC

120 VAC

120 VAC

120 VAC

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

8,12,16,20-645E5,E7 and 12-645

El

8,12,16,20-645E5 and 12,16,20-

645E7

8,12,16-645E2

8,12-645E2and 16-645E6

16-645E5

12,1&545E5

12445E2

12445E2

12-645E2

16,20+45E5

12445352

8,12,16445E2

20-645E5

12-645E2

8,12,1&645E5and 16445E7

16-645E5

16-645E5

20-645E5

8445E2

12-&5E5

16-645E5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

.

G

G

G

G

A

G

G

A

B

G

G

G

c

G

c

G

D

B

G

-

1



iiiNo.—

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

SovemoPt, No.

8408003

8419447

8421579

8426925

8427764

8430638

8434921

8436101

8441451

8448939

8448940

8449702

8458792

8463676

8466953

8469629

8472494

8473885

8477560

8479891

8489805

8490772

8491943

9082625

9086256

9094997

9099162

Speed Control Setting Incl.Replacement and Utex Part Nos.

350 RPM at 25 PSI; 840 RPM at 70 PSIFormerly 8480083Replaced by 8448939






350 RPM at 30 PSI; 906 RPM at 70 PSIUTEX PatI No. 9332093

350 RPM at 3 PS~ 906 RPM at 15 PSI


350 RPM at 30 PSI; 906 RPM at 70 PSIReplaces 8381281,8408003UTEX Part No. 9099254

350 RPM at 30 PSI; 906 RPM at 70 PSIReplaces 8366126UTEX Pt. No. 8437796



350 RPM at 3 PSI: 906 RPM at 15 PSI







350 RPM at 30 PSk 906 RPM at 70 PSI

350 RPM at IO PSI; 906 RPM at 60 PSI






SolenoidVoltage

120 VAC

I1OVAC

120 VDC

24 VDC

120 VDC

110 VAC

I1OVAC

74 VDC

24VDC

110VAC

110VAC

110VAC

24VDC

11OVAC

110VAC

24VDC

110VAC

11OVAC

24VDC

120VDC

110VAC

110VAC

24VDC

24VDC

24VDC

32VDC

24VDC

EnergizeSolenoid To:

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Run

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Run

Shutdown

Run

EngineApplication

8,16-645E6

8-645E5

12-645E5

20-&15E5

12,20-645E5

16,20-645E5

16JW45E5 and12,16J0-645E7

12&645E4

12445E5

8,12,16445E2and 8,16-645E6

8,12,16J0-645E5md 12,16,20445E7

8+45E6

12-645E2

16-645E7

20-645E7

12445E5

16.645E2

8,12,1W45E2&6

8,12 J6-645E6

12-645E7

l&645E7

16-645E5,E7

16-645E7

12&5E6

20-645E7

l&645E7

20-645E7

—

Pagl—

.

5

5

.

-

5

5

5

5

5

5

5

5

5

—

Coj—

G

G

.

.

.

F

H

.

c

D

F

D

H

E

.

H

B66 2


Ref. GovemoNo. Pt. No.

49 9311283

50 9313476

51 9315005

52 9337016

53 9338879

54 9339505

55 9339506

56 9513093

57 9519287

58 9521424

59 9521453

60 9521768

61 9525814

62 9530405

63 9537890

64 9539364

65 9540113

66 9550360


Speed Control Setting Incl.Replacement and Utex Part Nos.


















350 RPM at 21 PSI; 906 RPM at 66 PSIReplaces 8430638

SolenoidVoltage

11OVAC

110 VAC

110 VAC

24 VDC

24 VDC

IIOVAC

110 VAC

I1OVAC

llOVAC

24 VDC

24 VDC

24 VDC

24 VDC

120 VDC

llOVAC

24 VDC

11OVAC

110 VAC

EnergizeSolenoid To:

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Run

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

EngineApplication

16-645E7

20-645E7

8-645E1

8-645E6

16-645E7B

8,12,16-645E6

8,12,16645E2,E6

8, 12,16,20-645E7E

20-645E4B

16-645E7B

8,16,20-645E7B

20-645E7B

12-645E7B

16-645E7B

12-645E6

20-645E4B

12,16-645E6

16,20-645E5

PG ELECTRO-HYDRAULIC ENGINE REGULATING GOVERNOR ASSEMBLIES

8216206

8378135

8424298

8437102

8478151

315 RPM at5 PSI; 900 RPM at 17 PSIUTEX Part h!o. 8122846


315 RPM at 5 PSL 904 RPM at 17 PSIUTEX Part No. 8424300

315 RPM at5 PSI; 904 RPM at 17 PSIReplaced by 8478151UTEX Part No. 8437103

315 RPM at 5 PSI; 904 RPM at 17 PSIReplaees 8437102UTEX Part No. 8437103

Non-Elec

Non-Elec

Non-Eiec

Non-Elec

Non-Elec

PGG ENGINE REGULATING GOVERNOR ASSEMBLIES

72 9532351

73 9534663

350 RPM Low Speed; 906 RPM High Speed

350 RPM Low Speed; 906 RPM High Speed

3

Shutdown

Shutdown

Shutdown

Shutdown

Shutdown

12,16+45E1

8-645E1

8-645EI

8,12,16-&5El

8,12,16-645EIand 16-645E8

120 VAC Shutdown 16645E4B

120 VAC Shutdown 20-@5E4B

Pagt

5

5

23

23

23

23

23

23

23

—

:01.—

E

H

A

A

A

A

A

D

D

EL EC T CO-MOTIVE DIVISION GENERAL MO TOES COt PO RATION


Ref. Governor Speed Control Setting Incl.No. Pt. No.

Solenoid Energize EngineReplacement and Utex Pm Nos. Vokage Solenoid To: Application Page Col.

PGR ENGINE REGULATING GOVERNOR ASSEMBLY

74 8380181 ] 350 RPM at 8 PSI; 900 RPM at 17 PSI I 120 VAC]

PGE ENGINE REGULATING GOVERNOR ASSEMBLY

75 I 9535373 I 344 RPM Low Speed; 986 RPM High Speed I 24 VDC I

PG.

76

B66

‘H ENG

8461697

IJEREGULATING GOVERNOR ASSEMBLY


4

120 VAC

Shutdown

Shutdown

Shutdown

8-645E1

16-645E1

20-645E5

231B

231C

.


Ref. PartXo. Number

1

2345

*5678

1:1112131415

15161718

;:2122232425262728

*28

::3132

*33*34

6“35(+$;;:

*38

2$41+:;

44*45

4647484950

----

814965881496968062007814969581520688149697

95429881496778113929812225081496798483071

120379179818

8328445

103613832639182750698326398811367294134658149471805778481494708149469814947481184458152071815207282699798152073815207484787119413448

8442288831967481747808350082845138183196758113998831967481747808350082845138183196759328197

811399981520708152069

4446879409954


PGA Engine Regulating Governor Assembly8-645 E2,E5,E6,E7,E7B, 12-645 E2,E5,E6,E7,E7B, 16-645 E2,E5,E6,E7

E7B, and 20-645 E5,E7,E7B,Marine Engines 8,12,1 &545 El,12,20-645E4 and 20-645E4B Drill Rig and Stationary Generation Engines

ii

1 1 1 1 1

1 1 1 11 1 1 11 1 1 11 1 1 1

i i i ;1 1 1 11 1 1 13 3 3 3

is Re1

PLATES B66-I through B66-5

Description

GOVERNOR ASSEMBLY .. Engine - See reference charton Pages 1 thru 3BASE.. GovernorSHAH’ .. DriveRETAINER .. BearingSEAL .. OilSEAL .. OilRETAINER.. Oil sealBEARING .. Ball - Drive shaftRING .. SnapBOLT.. Bearing retainer to base - 1/4 -28 x5/8 hex. headWIRE .. Lock -.035 dia. -100 ft.GASKET.. Retainer to baseGASKET.. Case to base - Replaces 8152078WASHER .. Lock -5/16BOLT .. Case to base- 5/16 -18 x 1 hex. headPIN .. Dowel - Case to base - Governors 8367961,8380675,

8381281,8385042, and 8406909PIN .. #5 Taper - Case to baseCASE ASSEMBLY .. Power

VALVE ASSEMBLY .. CheckVALVE ASSEMBLY.. CheckPIN .. Grooved - Case to columnRING.. SnapSPRING.. Compression - Large accumulatorSPRING.. Inner compression - Small accumulatorSTUD .. IdlerPISTON.. AccumulatorSEAT.. Spring

COCK .. DrainSEAT.. SpringSPRING.. Buffer - Except governor 8381363SPRING.. Buffer - Governor 8381363PISTON .. BufferPLUG .. BufferO-RING.. Seal - Replaces 8223699RING .. Snap

GAUGE ASM. .. Oil - Replaced by 9328197SEAL.. .359 I.D. x .500 O.D. x .067 in. thickGASKET.. .312 I.D. x .500 O.D. x .062 in. thickGASKET.. .312 I.D. x .500 O.D. x .078 in. thickGLASS .. SightCAP.. Gaug;

GAUGE .ASM. .. Oil - Replaced by 9328197SEAL.. .359 I.D. x .500 O.D. x .067 in. thickGASKET.. .312 I.D. x .500 O.D. x .062 in. thickGASKET.. .312 I.D. x .500 O.D. x .078 in. thickGLASS .. SightCAP .. Gauge

GAUGE ASM. .. Oil - Curr. applied .. Repl. 8113998 and 8442288

ELBOW .. Oil gaugeGEAR .. IdlerGEAR .. DrivePLUG .. Pipe - Power case -1 / 8-27 hex. socketPLUG .. Pipe - Power case - 1/16 M.P.T. .. Formerly 8134425

5 B66

EIECTR O-MOTIVE DIVISION GENERAL MOTORS CO RPO tATION

P.L. No. B66

Ref. ParrNo. Number

----

51 838678751 8113867

51 8383167

51 8446587

*52 8359662

53 8326471

*54 ----*55 8328431

56 823029756 832843457 814934358 814934159 274416

*6O 9432037*61 832643862 8149340

64 8326440$65 ----665 190432

66 8149338*67 823029968 801759968 829177069 814934570 823032371 10776171 ----72 806809873 10075173 15959274 12175274 ----75 42624176 815233877 909418378 835008678 8350083

*78 ----79 22493580 814934681 831%38

82 8327388*83 8327394

84 44468785 811382386 811384887 811383988 811381589 811381690 811381791 811384592 8113835

GOVERNOR ASSEMBLY

uantitvec

61

i

1

1

1

1

i11

i2

t!l8

411

i11

i1

i

i

:1

i11

;511

:1111

ird Descrirxion

GOVERNOR ASSEMBLY.. Engine

SPRING.. Speeder - Governor 8374974SPRING .. Speeder - Except governors 8489805,

8491943,8365972,8434921 and 8436101SPRING.. Speeder - Except governors 8489805

and 8466953SPRING.. Speeder - Governor 8466953

SLEEVE ASM. .. Rotating - Governors 8374974,8479805 and 8466953.. Replaces 8326471

SLEEVE ASM. .. Rotating - Except governors 8376719 and 8368590-Replaced by 8359662

SLEEVE ASM... RotatingSLEEVE ASM... Rotating - Governors 8376719 and

8368590GEAR ASM. .. Ball head - Incl. bush. - Except Ref. No. 55GEAR ASM... Ball head - Incl. bush. - Ref. No. 55PLUNGER.. Pilot valveBUSHING.. CompensatingRING .. Snap - Pilot valve bushing bodyRING.. RetainingBALL HEAD ASSEMBLY

ARM ASSEMBLY .. BallBEARING.. Needle

BALL HEADPIN.. Cotter - 1/16 x 1/2 in. long - Form. applied Pt. No. 10336iPIN.. Cotter - l/16 x 1/2 in. long - Corrosion

resistant steel - Currently appliedPIN .. Ball arm

COUPLING ASSEMBLY.. SpringNUT.. Pilot valve plungerNUT.. Pilot valve plungerBEARING .. ThrustBEARING .. BallPIN .. Cotter - Pilot valve plunger - 1/16x 5/8 in. longPIN.. Cotter - Pilot valve plunger - 1/16 x 5/8 in. longWASHER.. Adjusting springSCREW.. 8-32 x 1/2 round head - SlottedSCREW.. 8-32 x 1/2 pan head - Cross recessWASHER.. Lock - No. 8.. Formerly 1064%WASHER .. Lock - No. 8WASHER .. Lock - No. 5SPRING.. AdjustingRING.. Oil seal - Replaces 8230301 and 8488972ROD.. Shutdown - Ref. No. 52ROD .. Shutdown - Ref. ?io’s. 53 and 54ROD .. ShutdownSCREW .. 5-40X5/16 fd. head - SlottedSEAT.. Speeder springWASHER ...178 I.D. X .312 O.D. X .031 thick

COLUMN ASSEMBLY.. GovernorINSERT.. Thread

PLUG.. Pipe - 1/8 -27 hex. socketSTUD.. Bearing - Exctpt governors 8489805 and 8491943GEAR .. Rotating bushingSPRING .. Pdot bushingBUSHING.. RegulatingRETAINER.. RegulatingCOLLAR .. Retig springSPRING.. Retainer - Regulating bushingSPRING.. Pilot valve - Except governor 8489805

B66 6

EL EC TR O-MOTIVE DIVISION GENERAL Mo Toes CO RPO tATION

Ref. PartNo. Number

----

93 8113830*94 8113974

●94 8113833*95 119981

96 811381197 811383898 811378099 8113850

*loo 187865

*loo 181561

101 138214102 8163437103 8193508104 8113819

105 8327387“106 8327393

107 8444617*108 456342

109 9098534110 8235788111 8235789112 8235785113 8235786114 8235787

*115 9318632“115 8223696“116 8201608

117 8113790118 104916119 8201615120 8201616

121 9093702

122 6101223123 118750

*124 8433771125 120499

125 444040126 8040382127 8158716128 5939163

129 8113837130 8201612

“130 8429435*131 8113790

132 8201613133 8061137134 8113791135 8113788136 8113794

4

1

1

:1111

1

3111

11111111111

i

1111

3

111

1111

11

i11111

B

1

1

131111

1

3111

I1111111111

i

1111

3

111

1111

11

i11111

QuantityReq

1

12

23111I

1

3111

111I11111I1

i

21I1

3

1111

111

11

i11111

)

1

1

231I11

1

3111

1111111111111

1111

3

III

II11

11

121I111

,ired

E

1

1

231111

3

;1

!1

;111111

-

1

1111

1

1

.

F

I

1

1:

11

:

3111

I1111111111

.

.

1

11I1

1

1

.

P.L. N0.B66GOVERNOR ASSEMBLY

Description

GOVERNOR ASSEMBLY ..Engine

BEARING..ThrustPIN .. Straight-l /8xlin.dnlledhd. -Governors 8385287,

8479891~8376719 and 8368590PIN.. Straght-l /8x3/4in.drilled headPIN..Cotter-l/ 16x3/8in.longPISTON .. Oil failureSPRING ..Oilfailure pistonBUSHING..Oil failure valveGASKET ..Oilfailure bushingSCREW..l/4-28 xl/2roundhead -Exceptgovemors

8376719 and8368590SCREW..l/4-28 xl/2hex.head- Exceptgovemors

9099162 and9082625SCREW..l/4-28 xl-1/2hex.headWASHER..Plain -1/4PLUNGER..Oil failureWASHER..Diaphragm

VALVE ASSEMBLY ..By-pas

PLUNGER ASSEMBLYO-RING .. Replaces 8223697PIN..Roll-l/l6 x3/810ng-SlottedWASHER ..Seal -Repl.8235790 and 8440165SPRING..Seat retainerSPRING.. By-pass valveNUT .. Seal retainerSLEEVE.. RetainerSEAT.. By-pass valve springO-RINGO-RING.. Oil and heat resistant

VALVE ASSEMBLY .. Lube - Except governors8489805 and 8491943NUT.. 3/8 -24 hex.BALL.. 3/16 in. diameterSEAT.. Ball valveBODY.. Valve

O-RING.. Lube valve - Replaces 8223701- Exceptgovernors 8489805 and 8491943

WASHER .. 21/64 I.D. x 9/16 O.D. x 1/16 in. thickUNION.. Half - Lube valve

\Except governors

WASHER .. Formerly 8166486 8489805 and 8491943ELBOW .. l/4 F.P.T. x 90°- Except governors8385287 and 8479891ELBOW .. Street - 1/4 tubeTEE .. Right angle - Lube shutdownDIAPHRAGM .. Lube oilNUT.. Stop -10-32 hex. - Except governors8385287,8479891,8365972, 8434921 and 8436101SPRING .. Lube oil diaphragmCAP.. Diaphragm - Open - Except governors 8489805,8491943,8365972,8434921 and 8436101CAP.. Diaphragm - ClosedNUT.. Diaphragm - 3/8 -24 hex.SCREW .. Diaph. stop - 10-32x 1WASHER .. Copper - 3/8

I

Except governorsHOLDER .- Vacuum diaphragm 8489805 & 8491943DIAPHRAGM .. VacuumSPRING.. Vacuum diaphragm



Ref. PartNo. Number

Jant i’i

F

1

111

i

i

i

i

:11

I

1

i111

;II

i

1’11-1

Description


SERVO ASM. .. Governor 8374974SERVO ASM. .. Governors 8377428, 8377429,

8392035 and 8491943SERVO ASM. .. Governors 8381363 and 8436101SERVO ASM. .. Governor 8489805SERVO ASM. .. Governor 9099162SERVO ASM, .. Governors 9311283 and 9313476SERVO ASM. .. Governors 8367961,8380675

8381281,8385042 and 8406909SERVO ASM. .. Governor 8466953SERVO ASM. .. Governor 8490772

PISTON ASM. .. Power - Governor 8466953PISTON ASM. .. Power - Ref. Nos. 138, 139 andPISTON ASM. .. Power - Governor 9311283PISTON ASM. .. Power - Ref. No. 141

8137*138

83823298382335

*139*140*141*142● 142A

8327389----

933979195139858456344

*143*144

145145

*145*145

146146

*146147147147148148148

8148*149*150●151*152*152*152*153

8452880----

829703882176069513988951398983596768327396951399283354348317983951399084635658382330832739795139918306026832739583274078359675952058295140018477265

42A

FULCRUM ASM. .. Piston - Ref. Nos. 137 and 143FULCRUM ASM. .. Piston - Ref. Nos. 138 and 139FULCRUM ASM. .. Piston - Ref. Nos. 141 and 142LINK ASM. .. Ref. No. 142ALINK ASM. .. Ref. No. 137LINK ASM. Ref. Nos. 141 and 142LEVER ASM. .. Ref. Nos. 139, 143, and 144LEVER ASM. .. Ref. Nos. 137 and 138LEVER ASM. .. Governors 8381363 and 8466953LEVER ASM. .. Ref. Nos. 141 and 142

INSERT .. ThreadBRACKET ASM. .. Adj. screw

INSERT .. ThreadPLUNGER ASM. .. Droop - Ref. Nos. 137 and 144PLUNGER ASM. .. Droop - Ref. Nos. 142 and 143PLUNGER ASM. .. Droop - Ref. No. 141CYLINDER ASM. -. Power - Speeder spring

Ref. No. 139 Governors 8365972 and 8368590*153 8327399 CYLINDER ASM. .. Power - Speeder spring

Ref. No. 142A and Governor 8377428CYLINDER ASM. .. Power - Speeder spring

Governors 8377429,8489805 and 8491943CYLINDER ASM. .. Power - Speeder spring

Ref. Nos. 141 and 142VALVE ASM. .. Check.. Formerly 8307375VALVE ASM. .. Lube - Ref. Nos. 137, 138 and

*153 8460052

*153 9513993

154*154*154●154*154

155156

*157*158*159*160*161

83263988201608832738784792408357449

4563428327400

1206148113662

1155458095907

222382

39VALVE ASM. .. By PUS

VALVE ASM. .. Needle - Ref. Nos. 143 and 144VALVE ASM. .. Flow control - Ref. Nos. 143 and 144PIN.. Roll - 1/16 x 3/8 in. longSPACER .. l/4 in. O.D.

}

Except Ref. Nos.

NUT.. 10-32 hex.140 and 144

WASHER .. Plain -.437 O.D. - Ref. Nos. 137 and 143WASHER .. Lock - No. 10- Except Ref. No. 137NUT.. 10-32 hex. - Except Ref. No. 137SCREW.. Stop - Power piston

10-32 x 7/8 hex. socket

I

Except Ref.SCREW.. 10-32 x 1/2 fiat head Nos. 140 andNUT .. Stop -10-32 hex. 144SPRING .. TorsionSPRING - By pass activating - Ref. No. 142

133634838762783274019513994

162163164

*164

B66 8



Ref. PartNo. Number

QuantityRewired DescnDtion.

D E

1 1

1 1

: -11 -1 -

-1 i1 -

-1 :1 11 -1 -

. .- 1- 1- 11 -1 -

- .

‘1 ‘I

1iB

Ii

1111

i ‘11111. ~-1 11 -1 11 11 11 1

1 --

i -1 -1 11 1

i :1 1

ii

1

1

‘1

‘1

-1

‘1111

-1

:.

1

11

‘111

‘1

‘11

‘1s.

i

:

i1

1

-


SERVO ASM.SCREW.. Set -8-32 x 1/2 hex. headLINK .. Load controlLINK.. Load control

I

Except Ref. Nos.SLEEVE .. Sexvo -.214 in. dia. 140 and 144SLEEVE .. Servo -.1860 in. dia.LINK .. Load controlLINK .. Load control - Ref. Nos. 141 and 142SCREW.. 6-32 x 3/8 socket headSCREW .. Adjusting - Ref. Nos. 137 and 143SCREW .. Adjusting - Except Ref. No. 137PIN .. Guide - Except Ref. Nos. 140 and 144LINK.. Pivot pin - Except Ref. Nos. 139 and 140PIN .. Cotter - 1/16x 38 in. long - Qty. 3 req’d. for

Ref. No. 137- Except Ref. Nos. 139 and 140SCREW.. 10-32 x 3/8 phil. head - Ref. No. 137SCREW.. Except Ref. No. 144SCALE.. Speed indicator - Ref. Nos. 137 and 143CAP.. Droop plunger - Ref. Nos. 137,141 and 143PIN .. Headed - Except Ref. Nos. 139, 140 and 144SPACER.. Except Ref. Nos. 139 and 140SPACER.. Ref. No. 143PIN.. Spacer - Ref. No. 137RING.. Retaining

O-RING.. .239 I.D. - Replaces 8223696WASHER .. Steel -.500 O.D. - Except gov. 9082625SCREW.. TaperSCREW.. 1/4 - 28x 3/4 hex. headWASHER .. Lock - 1/4 - Qty. 16 req. for gov. 8489805SCREW .. 1/4 -28x 1-3/8 hex. head - Except gov. 9311283SCREW.. Cap - 1}4 -28x 3/4 hex. socket headPLUNGER ASSEMBLY .. ShutdownTUBING .. Shutdown plungerSEAL.. .500 O.D. - Except governor 8490772STOP.. Shutdown piston

RECEIVER ASM. .. Pneumatic - Governors 8374974and 8377428

RECEIVER ASM. .. Pneumatic - Formerly 8382339Governor 8377429

RECEIVER ASM. .. Pneumatic - Governors 84798918376719 and 8368590

RECEIVER ASM. .. Pneumatic - Formerly 8384153Governor 8381363

RECEIVER ASM. .. Pneumatic - Governor 8392035RECEIVER ASM. .. Pneumatic - Governor 8489805RECEIVER ASM. .. Pneumatic - Governor 8491943RECEIVER ASM, .. Pneumatic - Governors 8367961

8380675,8381281,8406909 and 8466953RECEIVER ASM. .. Pneumatic - Formerly 8446583

Governor 8436101RECEIVER ASM. .. Pneumatic -75 VDC

Governors 8490772 and 9313476RECEIVER ASM. .. Pneumatic - Formerly 8446588

Governor 9082625RECEIVER ASM. .. Pneumatic - Governor 9099162

PLUNGER ASSEMBLY .. ShutdownSCREW ASSEMBLY.. Speed settingLEVER ASM. .. Speed setting - Formerly 8335432LINK ASSEMBLY.. Pilot valveNUT ASSEMBLY.. Speed setting

----140858

8327402----

832740383274048327405951399694199568327406834896583596818113972

119981

165166166167168169

*169*170*171’171*172*173*174

*175*175*176*177*178*179*179’180*181

182183184

8185*186

187188189

in192

*193

148028----

814930682970418366063838233780680988398556

----908734781139918017584

i8156681138008134416

1382118221978811377982236988328094

Le31

1;

1:

:11

111

-

-

u11

:.

i1111

i

8364000

*194 8456341

*195 8335431

8446588*196

*197*198*199*200

84001418456346

----8453116

*2O1

*201A

*202

’203204

’205206207

*208

----82031718327408844658583274118349593

9



Ref.No.

PartN-umber

tu

E

1

1411111221

;11111

i1

11

;24241

i21I

i1

4

7

i

F

1

14111112211111111

i1

11

i24241

i211

i1

4

‘e

Description

3

1

1$111112211111111

i1

1

;124241

i21

;111

4

2

41

3

1

14111112211111I11211

1

i124241

i21

;111

42

GOVERNOR ASSEMBLY.. Engine----

RECEIVER ASSEMBLY .. PneumaticLINK ASSEMBLY

PIN.. .126/ .1265 x .250 longLINK ...406-.416 dia.NUT.. .170-.176 dia.COLLAR ...438-.440 dia.SCREW .. Set - 8-32x3/8 dog point

BRACKET ASSEMBLY.. Speed controlWASHER .. Lock - No. 10SCREW .. Socket head - 10-24x 1/2 in. longINSERT .. Thread -8-32SCREW.. Set -8-32 x5/16 in. long

SHAFT ASSEMBLY.. Speed settingNUT .. StopSPRING .. Friction drive

*209210211212213

*214215216217

*218*219

220221222

83354348327443833543983354388335440

1409328327410

120217186542

8306026140855

833543381139908061771832743983274418113761

13852681137398113989

223224

*225*225●226

227

SPRING .. ClutchKNOB

WASHER .. Solenoid plungerWASHER .. #6 shakeproofNUT .. LockSPRING.. Washer

228*229*230*231

232*233

234*235

236*236

237238239

;:242243

*244

8113743813245283264219413499824715883495948133719

119981112726112526

808373281137448327416

120614115545140880145639

5939163

PIN.. Plunger guide locatingBODY.. Shutdown plungerPLUG .. Plunger stopBEARING .. BallO-RING.. Replaees 8430050WASHER ...375 O.D.BUSHING.. Solenoid plungerPIN.. Cotter - 1/16 x 3/8 long - Repl. 112526PIN.. Cotter.. 1/16 x5/16 long- Repl. 137127PIN.. Cotter ‘WASHER ...625 O.D. x .391 I.D. x .060 in. thickWASHER .. Solenoid shieldWAS HER.. ComerNUT.. 10-32 he;:WASHER.. Leek - No. 10- Except Ref. Nos. 199, 200& 203SCREW.. Set -10-32 x 1/4BALL .. SteelNUT.. Elastic stop -10-32 hex. - Except Ref. Nos. 199,200

and 203SCREW.. 4-40 x 1/4 flat headSCREW.. #6 pan headWIRE.. Black -20 AWG -25 ft. lengthWIRE.. White -20 AWG. -25 ft. lengthWIRE.. Yellow -20 AWG. -25 ft. lengthWIRE .. Pink -20 AWG. -25 ft. lengthWIRE.. Orange -20 AWG. -25 ft. lengthWIRE .. Brown -20 AWG. -25 ft. lengthTUBING .. Teflon - No. 4 clear -5 ft. longTUBING .. Teflon - No. 6 clear -5 ft. longTUBING .. Teflon - No. 8 clear -5 ft. longTUBING .. Teflon - No. O clear -3/16 in.WASHER .. Lock - Ref. Nos. 193 and 197SCREW.. 10-32 x 2-1/8 socket headSCREW.. 6-32 x 3/8 fd. head - Formerly 154978SCREW.. 10-32 x 1 button head

*245*245

246247248249250251

*252*253*254

255●256*257*258●259

117327159229

83293558329358832935983293618329362832936384810098481010848100881521848270628451783----

8327417

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B66 10

ELE’ O-MOTIVE DIVISION GENERAL Mo lots CO R? OC AT ION

Ref. PartNo. Number

----

----“260 8327418

261 140851262 8152443263 8327419264 8487290265 8113755

*266 8329469

267 8113756267 8276965267 8343351

●268 8357795269 8129082

“270 8200229*271 8349596*272 8306022●273 8364004●273 8327422274 8321531275 8321532

●276 8327423277 8327424278 8327425279 9419955280 117608

*281 8327427281A 8327426

●282 100702283 8152429284 8152442285 8203169286 8203170287 8203172288 8202849289 8202850290 8327428291 8327429292 8327430293 8327431294 8327432295 8349597296 8349591297 8327436298 8327437299 8327438

8300 426241931 8335436’302 106497“303 9415959●3O4 9513997“305 8149705%)6 193257*307 115543’308 177812●309 8352997

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Description


RECEIVER ASSEMBLY.. PneumaticNUT.. Lock -10-32 hex. - Except Ref. Nos. 195,

199,200 and 203SCREW.. Set -10-32 x 1 hex. socketSPRING.. UnloadingSPRING.. FrictionSPRING.. Tension.. Formerly 8327420SWITCH.. Lube oil signalCLAMP.. Wire - 1/4 in. dia. - Ref. Nos. 193, 195,

196, 197,201 and 203COIL.. Solenoid - Except Ref. Nos. 199,200,201,202 & 203COIL.. Solenoid - Ref. Nos. 194,195 and 201- Form. 8376%5COIL.. Solenoid - Ref. Nos. 1% and 202RECTIFIERPAPER.. InsulatorTERMINAL.. StakonBLOCK.. RectMer mountingLUG.. Soldering - Except Ref. Nos. 198,199,201 and 203RECEPTICAL ..10 pinRECEPTICAL ..5 pitlGASKET.. Receiver cupGASKET.. CoverPIN.. DowelPIN.. Spring anchorPIN.. Spring anchorSCREW.. 5-40 x 3/4 socket headSCREW.. 10-32 x 3 fd. headPLATE .. DialSCREW.. Pilot - BracketSCREW.. 6-32 x 7/8 fd. hd. slonedSEAT.. Shutdown rodROD.. Solenoid plungerSCREW.. AdjustingCASE.. SolenoidPIN.. Lock - Sol~oid plungerBRACKET.. Swmch mountingPLATE .. Switch bracket ckuq

NUT .. LockSPACER.. .370 in. longSCREW.. PassageBRACKET .. SwitchSEAT.. SpringCOVER .. RectifkrBRACKET .. PivotSCREW.. Knurled headWASHER .. LOW speed stopPIN.. Speed setting springWASHER .. Lock - No. 5PIN.. Straight -.1875 dia. x 1.875 in. longWASHER .. Lock - No. 10SCREW.. 10-32 x 1-1/8 hex. see. hd.BLOCK.. By-pass adjustingWASHER .. LockSCREW.. 6-32 x 1/4 round head - Slotted.. Replaces 132688WASHER.. Lock - No. 6 internal toothSCREW .. 10-32X 3/4 fd. headSTRAP.. Wire bundle



P.L. No. B66

Ref. PartNo. Number

*31O*311*311A*311B*312*313*314*315*316

317318

=319’320●32 1

*322

*323324325326

*327*328●329*330*331●332*333*334*335*336●337*338

*339

*340

*34 1*342*343*344*345*346*347*348*349*350*35 1*352*353*354*355●356*357*358*359

B66

----

----8326420

2737518493660

13118184495918276671951399584936638284048

118753181568138213138215

8147713

8113844

8327391830306783030668327392831798583179878317988

120614187828125982

839246883179898311282831799083179918382330

8400139

9513986

8317983838233181137678113768

1199818318226811377283146868479253845288184332178433219840014081932968191964

121801125982120380154966

QuantityReql ired

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GOVERNOR ASSEMBLY

Descrimion


RECEIVER ASSEMBLY.. PneumaticWASHER .. Plain -.149 I.D. x .375 O.D. x .032PIN .. RollPIN .. Man. shutdown -1.266 in. longWASHER .. Lock - No. 6 light springPAPER .. Insulator - Qty. 2 req’d. for Ref. No. 200PIN .. RollROD .. By-pass actuatingSLEEVE .. Teflon

WASHER .. Plain -.188 I.D. - Qty. 4 req’d. forRef. No. 200

ELBOW .. Tube - 1/4x 1/8 N.P.T.SCREW.. 1/4 - 28x 1 hex. headSCREW.. 1/4 - 28x 1-1/4 socket headSCREW.. 1/4 - 28x 1-3/4 socket headSCREW .. 1/4 -28x 2-3/8 socket head - Except

Governors 8385287,8379891 and 8489805SPRING .. Floating Iever link - Except

Governors 8385287,8379891 and 8489805SPRING.. CompressionGASKET.. Side platePLATE .. SidePIN .. By-pass - Except governor 8392035BRACKET ASSEMBLY .. Switch

SHAFT ASSEMBLY .. OperatingBRACKET ASSEMBLY .. SwitchNUT.. Machine -10-32 hex.SCREW .. Cap - 10-32x 1/2 hex. headSCREW.. Machine -10-32 x 1/2 hex. headSCREW.. Set -10-32 x 3/4 in. longSPRING .. SwitchSWITCH .. MicroLEVER .. SpringLEVER .. Switch

LEVER ASM. .. Floating - Adjustable - Exceptgovernor 8392035

LEVER ASM. .. Floating - Adjustable -governors 8392035,8466953 and 9311283

LEVER ASM. .. Floating - Adjustable .- Formerly8479252LINK ASSEMBLY.. LeverLEVER ASSEMBLY.. FloatingKNOB .. Adjusting screwPIN.. Adjusting screwPIN.. Cotter - 1/16 x 3/8 in. longWASHER .. Plain -.375 O.D.SPRING.. CompensatingSPACER .. LimitECCENTRIC.. Wide linkLINK.. Pivot pinPIN.. Movable fulcrumBLOCK .. Adjusting

SWITCH ASSEMBLY .. LimitBRACKET ASM. .. SwitchSPACER.. LeverWASHER .. Lock - No. 10 int. tooth - Formerly 115545SCREW.. Switch lever -10-32 x 1/2 hex. headWASHER .. Leek - 1/4SCREW

12


P.L. No. B(56GOVERNOR ASSEMBLY

Ref.h-o.

PartNumber :

.

.

1

i

11

1

i11

1

1

1

1:

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1

11111

;1111

1

.21

2

i1

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1

11

1

i11

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Description


SWITCH ASSEMBLY .. LimitRING .. RetainingSPRING .. TorsionSWITCH .. MicroSWITCH .. LimitWASHER .. Lock - Formerly 131181SHAIT .. SwitchLEVER .. ShaftLEVER .. SwitchBRACKET .. SwitchPLATE .. Switch

PIN .. Spring -5-32 x 3/4 in. long - Except governors8392035 and 8489805

NUT.. 10-32 hex. - Except governor 8392035NUT.. Lock - 3/8 -24- Except governors 8377429,

8392035 and 8489805SCREW.. Cap -10-32 x 1/2 - Except governor 8392035SCREW .. Cap - 1/4 -28x 2 SOC.hd. - Governor 8392035PLUG .. Pipe - 3/8 M.P.T. SOC.hd. - Governor 8392035PIN .. Drilled straightO-Ring.. .176 I.D. X .070TUBING ..3 AWG. TeflonINSERT.. 10-32 x .38 NF 2B threadSHAIT.. Manual speed adjustingSPRING ASM. .. Speed setting - Gov. 8374974SPRING ASM. .. Speed setting - Except governors

8368590,8491943,9311283 and 9313476SPRING ASM. .. Speed setting - Governors

8368590,8491943,9311283 and 9313476PLUG ASM. .. Spring checkBOX ASM. .. Bellows - Except governor 8377428

and 8436101BOX ASM. .. Bellows - Governor 8377428BOX ASM. .. Bellows - Governor 8466953 and

8436101BOX ASM. .. Bellows - Governors 8490772

9082625,9086256,9099162 and 9311283BELLOWS ASM. .. Except governors 8377428

8436101 and 8466953BELLOWS ASM. .. Governor 8377428BELLOWS ASM. .. Governors 8466953 and 8436101SCREW.. Set - Socket headRING .. SnapO-Ring .. Except governor 8377428O-Ring.. Governor 8377428O-RingCUP.. Pneumatic receiver - Except governor 8466953CUP.. Pneumatic receiver

i

1

i

1

21

21

i1

1

1

1

1

1111

i-

11

i

1

1

21

21

i

I

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1

i11

1

11

----

*36O*361.*362*363*364*365*366*367*368*369

*370

274676819196283112428235575

10649581918788191879819188083640028400142

8113778

*371*372

1206148326443

*373*374*375*376*377*378*3798380

381381

125982138216

83486198392343824715893165348299215833543783867868327381

8477338381

382*383

82176078327379

*383*383

83823328343346

*383 9339542

384 8327385

384384385386387387387388388

*$389*ti390

83823368343349941995394116178321533838206684466308327386

CYLINDER ASM. .. PowerCYLINDER ASM. .. Power - Governors 8374974

8377428,8377429,8392035, 8376719 and 8368590CYLINDER ASM. .. Power - Governors 8381363

8365972,8434921 and 8436101CYLINDER ASM. .. Power

84041208328432

*6391 8404126

●6392 8368478

13


P.L.

Ref.Yo.

*0393

*394*395

*#396397398398398398399400401402403404405406407408

*409410411412

412413414415416

417418

419420

421

422

423*424

425426427427428429430431

*432*433

434435436437

No. B66

PartNumber

----

8460052

84792418477265820159083532118404146846005884792568113656811365781136588201591

4563828061742821181884446178223700

111840444687120423

8057114115549

8368476145368217908

9413435106496

8113663138211

81344278113800

106497

442034

8201593941149481136648149111820159484600568152339820159581491138326406

4526568]49]158201598820160082016018201604

mntity

GOVERNOR ASSEMBLY

Description


CYLINDER ASM. .. Power - Governors 8489805,8491943 and 9099162

CYLINDER ASM. .. Power - Governor 9311283CYLINDER ASM. .. PowerCYLINDER ASM. .. Power

PISTON ASSEMBLY .. PowerCYLINDER ASM. .. Power - Ref. Nos. 390 and 392CYLINDER ASM. .. Power - Ref. Nos. 389 and 391CYLINDER ASM. .. Power - Ref. Nos. 393 and 394CYLINDER ASM. .. Power - Ref. No. 395 and 396RING.. Seal - Spring guardROD .. Tail - Power piston - Except Ref. No. 396NUT.. Lift - Tail rodBEARING .. Needle - Terminal shaftBEARING .. Needle - Terminal shaftSEAL .. OilSEAL .. OilO-RING .. Needle valve - Replaces 8223697O-RING .. Spring guardPIN .. Taper - Except Ref. No. 394PLUG .. Pipe - Cylinder coverWASHER .. Lock - 1/4 - Spring guardWASHER .. Lock -5/16 - Power leverWASHER.. Lock - 3/8 - Tailrod - Except Ref. Nos. 391,

392 and 3%WASHER .. Plain -.45 I.D. X .62 O.D. X .03 thickSCREW .. Drive - Scale - No. 2 -3/16 round headSCREW .. 5-16-18x 7/8 socket head - Power leverRING.. Snap-in - Rod pinWASHER .. Lock - No. 8- Pointer - Except Ref. Nos.

393,394,395 and 396NUT .. Lock - 3/8 -24- Tail rod - Except Ref. Nos. 391 & 396SCREW .. l/4 -28 x 3/4 socket head - Qty. 7 required

for Ref. Nos. 393 and 395SCREW.. 1/4 - 28x 1/2 socket head - Spring guardWASHER .. Lock - No. 10- Cover - Qty. 9

required for Ref. Nos. 393 and 395WASHER .. Lock - No. 10- Rack lever - Except Ref.

No. 393SCREW.. 8-32 x 3/8 socket head - Pointer -

Ref. Nos. 390 and 392NUT.. Stop - 7/16 -20- Piston rodRING.. Retaining.. Formerly 9411294SPRING .. Guard sealSPRING.. ServoSCALE.. Terminal shaft - Except Ref. Nos. 390 and 393SCALE .. Terminal shaft - Except Ref. No. 394GASKET.. Guard to power cylinderGASKET.. Cover to power cylinderVALVE .. NeedleGUARD ASSEMBLY.. Spring - Except Ref. Nos. 391 & 392

INSERT.. Helicoi.1 threadGUARD .. Spring

COVER .. Power cylinderLINK.. Power pistonPIN.. Power leverPIN.. Piston rod

14

EL EC TR O-MOTIVE DIVISION GE NEt AL MO TOES CORPORATION

Ref.No.

PartNumber

438438438438439439439

441441441

●4=42

*443●444

lp445

@46*447@48!$44;

451452453454455456

●457●458*459●460●46 1*462●462●463●463%4

%467468469470

●47 1●472●473474

●474475

●476●477●478●479●480

----82015968459853846356584635668201597834633484635678201599820160284600578463564

132046

8326407120613

8328087

8474727933954384773188327378813183580611378017559

1798388140550

14537382705868113846

455105443120

83264028326403

----8474728832809184747299339790,81138708068098

220342811386981136628075907

17983781139278132974

431487836514081342688359664

--------

81136509500644

QuantityReql ired

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43

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P.L. No. B66

GOVERNOR ASSEMBLY

Description


CYLINDER ASSEMBLY .. PowerLEVER .. Rack dial - Except Ref. Nos. 393 and 396LEVER.. Rack dial - Ref. Nos. 391 and 396LEVER.. Rack dial - Ref. Nos. 393 and 395LEVER.. Rack dial - Ref. No. 394POINTER.. Ref. Nos. 390 and 392POINTER.. Ref. Nos. 389 and 391POINTER.. Except Ref. No. 390 & 396LEVER.. Power pistonSHAFf.. Terminal - Except Ref. No. 393SHAIT.. Terminal - Ref. Nos. 393 and 395SHAFT.. Terminal - Ref. No. 394SCREW.. 10-24 x5/8 ffl. head - Rack lever -

Except Ref. No. 393SCREW .. Stop - Except Ref. Nos. 391 and 392NUT.. 1/4 -28 hex. - Except Ref. Nos. 391 and

392

COVER ASM. .. Governors 8374974,83774288381363,8385042,8392035 and 8399511

COVER ASM. .. Governors 8365972 and 8466953COVER ASM. .. Ref. Nos. 445 and 446COVER ASM. .. Governor 9099162COVER ASM. .. Governor 8436101- Form. 8327379

BUSHING .. Cover dowelingWASHER .. Copper - Except Ref. No. 447CUP.. Oil falterSCREW.. 3/8 -16 x7/8 hex. headGASKET.. Formerly 140550SCREW .. Drive - No. 6 x 1/4PLATE .. NameSPRING.. S.D. plunger - Except Ref. No. 447PIN.. Roll - Ref. No. 445PIN .. Groove - Ref. No. 446PLUG .. Bearing - Except Ref. Nos. 448 and 449CAP.. Plunger - Except Ref. Nos. 448 and 449PLUNGER.. Ref. No. 445PLUNGER.. Ref. No. 446COVER.. Ref. No. 445COVER.. Ref. No. 446SHUTDOWN ASM. .. Manual

GAS KET.. C=e to columnWASHER .. Plain -5/16SCREW.. Drive - Round headGASKETWASHER .. Lock -3/16NUT.. 10-32 hex. - Except governors 8491943 and 9311283SCREW .. 3/8 - 16x 3/4 hex. headSCREW.. 5/16 - 24x 4- 31/32 hex. head - Column to baseCAP.. ShippingSCREW.. 10-32 x5/8 socket headSCREW.. 24x 7-.250 hex. headPLATE.. NameLEVER ASM. .. Droop - Governors 8374974 and 9086256LEVER ASM. .. Cam - Governor 8489805LEVER ASM. .. Floating adj. - Governor 8489805FUEL JACK ASM. .. Governor 8399511KIT ASM. .. Telescoping droop - Governor 9099162


EL EC TR O-MOTIVE Olvl

P.L. No. B66

Ref. PartNo. Number

----

481 8257091“482 8328090

483 8327383

“484 8382334*484 8343348

485 8113925

“486 8140550487 119981488 107761489 8113832

“490 8132447491 145368492 8284037493 8130450494 138242495 8152079496 8152077

*497 8351636“498 8367182

*499 8367183

“500 8367378

“501 8367379

*502 8384151

“503 8395975“504 8359666*505 1878288506 8297026“507 8152078

“507 8483071

508 8367181508 ----

508 8113841

508 8348345

*509 120217“510 8359667“511 8359668

512 8327382●512 9520582

F1

111

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2222442I

1

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QuantityReauired

:J

1

11I

i

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222244211

1

1

1

1

i

11

111

222

i$211

1

1

1

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SION GENEtAL MOTOCS CORPORATION

GOVERNOR ASSEMBLY

Description

GC)VERNC)RASSEMBLY ..Engine

BUSHING..Speed settingPLUG .. Speed setting bushingCOUPLING .. Bellows -Exceptgovemors 8377428

and 8466953COUPLING .. Bellows -Governor 8377428COUPLING..BCIIOWS -Govemor8466953NUT .. Powerpiston -Exceptgovemors 8489805

and 8491943GASKET-CoverPIN..Cotter-I/l6 x3/8in.long-Tail rodPIN..Cotter-l/l6 x5/8in.longPIN .. Headed-Tail rod -Exceptgovemors 8489805

and 8491943PIN .. Drive - Lock - PointerSCREW.. Drive - NameplateNUT.. 8-32 hex. - Shutdown rodSCREW.. 5/16 - 24x 5-31/32 hex. headSCREW.. 3/8 - 16x 1 socket head - Power cylinderWASHER .. Lock - Power cylinderPLATE.. Name - Bleed holeCAP.. ShippingDECAL .. Reads A.C. - Qty. 2 req’d. for governor 8374974-

Governors 8377428,8392035,8489805, 8365972,8434921,8366126,8376696, 8378359,8392034,9313476,9099162 and 8473885

DECAL .. Reads 115 V - Qty. 2 req’d. for governor 8374974-Governors 8377428,8392035,8489805, 9086256,9311283,8466953,8490772> 8365972,8434921,8366126, 83766%, 8378359,8392034,9313476,9099162 and 8473885

DECAL.. Reads D.C. - Governor 8377429,8399511,8381363, 8385287,8479891,8491943, and 9082625

DECAL.. Reads 125 V - Except governors8381363 and 8490772

DECAL.. Reads 24 V - Governors 83813638491943 and 9082625

DECAL.. Reads A.C. - D.C.PIN.. Step - Governor 8374974SCREW .. 10-32x 1/2 in. lg. - Governor 8374974NUT.. Shutdown - Governors 8374974 and 9099162GASKET.. Power cylinder - Governors 8374974,

839951 I and 8491943GASKET.. Power cylinder - Governors 8381363

8365972,8376696 and 8392034SPRING.. Speeder servo - Governor 8392035SPRING.. Speeder servo - Governors 8491943,

8466953,9082625 and 9099162SPRING .. Speeder servo - Governors 8377428

8376719,8368590 and 8367%1SPRING.. Speeder servo - Governors 8381363,

8399511,8436101,8365972 and 9311283WASHER .. Leek - Governor 8374974SPACER ...312 O.D. X .250 thick - Gov.’s. 8374974 & 9099162CAM .. Droop - Governors 8474974 and 9099162PLUNGER .. Speed setting pilot valvePLUNGER .. Speed setting pilot valve - Gov. 9311283

B66 16

ELEC RO -MOTIVE DIVISION GENERAL MOTORS COt PO tATION

Ref. PartNo. Number

----

*513 8167317

*513 8275539

“513 9093521*514 8328090“515 9409954*516 9332176

*516 I 15545*518 455644*519 8191863“520 8191864

*521 9092922*522 120622*523 444866“524 8444618*525 9514005“526 8429434“527 8433771*528 8113805*529 8132087“530 8297029“531 8348618●532 118752*533 8480983*534 8293770●535 9514117●536 9500643*537 9513987“538 8112962*539 8127608“540 8353239

QuantityReq :ired

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GC)VERNORASSEMBLYP.L. NO.B66

Description


BUSHING.. Speed adj.pilotvalve- Governors8374974,8377428,8392035 and9099162

BUSHING ..Speed adj. pilot valve- Governors8381363, 8365972 and 8367961

BUSHING..Speed adj.P.V.govemor 9086256PLUG .. Speed setting bushingPLUG..l/l6NPTF socket headDECAL..Setof ten- ReadsPGgovemor..

Formerly 8113865WASHER..Lock -No.1OSCREW..Machine -10-32x7/8-Cap

/

GovernorARM..TaiJrod 8392035SCREW .. Special -Knurled head

PLUG..BufferboreNUTPLUG..Pipe

O-Ring.. .3591.D.X.5000.D.DIAPHRAMASM. ..Govemors9311283 and9099162

PLUGWASHER

VALVE..PilotWASHERROD .. Tail - Governor 8374974PLUG.. Pipe - 1/4 PT. dry sealCONNECTOR ..45° flared tube - Governor 8466953TUBING .. Heat shrinkableINDICATOR .. Load controlPLATECUP .. Pneumatic receiverCOVERPISTONPINVALVE .. Shutdown

17

EL EC TR O-MOTIVE DIVISION GE NEt Al Mo Toes CORPORATION

P.L. No. B66

277

387

279

93

75

317

5164

62

488

8717

466

56

465

70

58

31

29

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p’ 439

4

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PLATE B66-1

B66 18



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SECTION B-9

PLATE B66-2

B66

E

P.L.

LECTRO. MOTIVE DIVISION GENERAL MOTORS COa PO tATION

No. B66GOVERNOR ASSEMBLY

I I 7\ 129~ ~104 /=12-1 /-103

SECTION F -FSECTION D-D

- 281A

112I 13 09

I 19 05

I 07 11

1!4

SEC”rlON H-H

44

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SECTION G-G

-291

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292

SECTION C-C

PLATE B6&3

20


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21 !224222

220

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21


P.L. NO. B66GOVERNOR ASSEMBLY

73

74

81“

58

75

77

59

PLATE B66-5

22


Ref. PartNo. Number

*1 ----

2 81496583 81496964 80620075 81496956 81496977 9542988 81496779 8113929

10 828866311 814967912 815206813 12037914 17981815 103613

16 814942616 8429420

*16 832639117 814947018 820104519 943204020 814946921 814947122 805778423 814947424 8113672

444687;: 940995427 811844528 815207129 8152072

“29 8269979●29 8326395

30 815207331 815207432 847871133 9413448

#*34 8442288*35 8319674

+*36 81747804*37 8350082

*38 8451381●39 831%75@IO 8113998*4O 9328197

41 8319674442 8174780443 8350082

44 813138145 831%7546 8113999


PG,PGG,PGR,PGE,PG-PH Engine Regulating GovemorAssembly8.12.16-645E1 DrillRi~Engines;

16-6&E8 Marine Drill Ri~En~nes And16,20-645E4B Stationary Generation Engines

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GOVERNOR ASSEMBLY .. Engine - See Ref. chart on Pages 3 and 4

BASE.. Governor;HA~.. Drive - Serrated?ETAINER .. Bearing;EAL.. OilRETAINER .. Oil seal

BEARING .. Ball - Drive shaftRING.. SnapBOLT.. Bearing - Retainer to base - I/4 -28x5/8 hex. hd.WIRE .. Lock -.026 in. dia. - Available 500 ft. lengthGASKET .. Retainer to baseSEAL.. Oil- Case to base - 5/16- 18x 1 hex. headWASHER .. Lock -5/16BOLT.. Case to base-5/16 - 18x 1 hex. headPIN .. Dowel - Case to base - No. 5 x 3/4 in. long

CASE ASM. .. Power - Governors 8216206,8378135 and 8380181CASE ASM. .. Power - Governors 8437102,8478151 and 9535373CASE ASIW .. Power - Governors 9532351 and 9534663

STUD .. IdlerPLUG .. Drive - Ball checkRING .. Snap - Retainer.. Formerly 9413465PISTON .. AccumulatorSPRING .. Accumulator - OuterSPRING.. Accumulator - InnerSEAT .. Spring - AccumulatorPIN .. Grooved - Dowel case to column

PLUG .. Pipe - 1/8 M.P.T. hex. socketPLUG .. Pipe - 1/16 M.P.T. hex. socketCOCK ..Drain - 1/8 M.P.T.SEAT.. Buffer springSPRING .. BufferSPRING .. Buffer - Governor 9534663SPRING .. Buffer - Governor 9532351PISTON.. BufferPLUG .. Buffer spring - 1-5/16 in. diameterO-RING .. Plug - Replaees 8223699RING.. Snap - Buffer plug

GAUGE ASSEMBLY .. Oil level -Replaeedby8113998 - See Ref. No. 40SEAL ...359 I.D. X .500 O.D. X .067 in. thickGASKET ...312 I.D. X .500 O.D. X .062 in- thickGASKET.. .312 I.D. x .535 O.D. x .078 in. thickGLASS .. SightCAP.. Gauge

GAUGE ASSEMBLY.. Oil level - Replaces 8442288- See Ref. No. 34GAUGE ASSEMBLY .. Oil - Currently applied.. Repl. 8113998 and 8442288

SEAL ...359 I.D. X .500 O.D. X .067 in. thickGASKET.. .312 I.D. x .500 O.D. x .062 in. thickGASKET.. .312 I.D. x .535 O.D. x .078 in. thickGLASS.. SightCAP.. Gauge

ELBOW.. Oil gauge

23

EL EC TE O-MOTIVE DIVISION GE NE CAL MOTORS CORPORATION

P.L. No. B66

Ref. PartNo. Number

474849

*49

*5O*5O51

:;5354

::565758

:;60

:;6263

~A65

E68

:;707172

;:74757677

*7879

8152070815206983831678335812

9327175835966281606108230297814934381493419432037835391283264388149340

1484018228384

103361190432

8149338835391183539108326440

121839131181

82302998152338806809881493458149346835008383500868291770

10776181606418230323

159592121752426241224935

909418383196388284037

8474082

95141208216207

933360083486188113848811383981673178113815811383581138258327382

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GOVERNOR ASSEMBLY

Description


GEAR.. IdlerGEAR.. DriveSPRING .. SpeederSPRING.. Speeder

SLEEVE ASSEMBLY.. Rotating.. Replaces 8238927SLEEVE ASSEMBLY .. Rotating

GEAR ASSEMBLY.. Ball head - Includes bushingGEAR ASSEMBLY.. Ball head - Includes bushingPLUNGER .. Pilot valveBUSHING.. CompensationRING.. Snap - Bushing - Pilot valve body .. Formerly 274416BALL HEAD ASSEMBLYBALL HEAD ASSEMBLY

ARM ASSEMBLY .. BallBEARING.. Needle - l/4 in. shaft

COUPLING ASSEMBLY.. Spring drivePIN.. Cotter - 1/16 x 1/2 in. longPIN .. Cotter - 1/16x 1/2 in. long - Stainless steelPIN .. Ball armRETAINER .. Ball armBALL HEAD .. GovernorBALL HEAD .. GovernorSCREW.. No. 6-32 x5/16 round headWASHER .. Lock - No. 6

COUPLING ASSEMBLY.. Spring driveSPRING.. Adjusting - Pilot valveWASHER .. Plain -5/16BEARING .. ThrustSEAT.. Speeder springROD ASSEMBLY .. ShutdownROD ASSEMBLY .. ShutdownNUT.. Plunger - Pilot valve.. Formerly 8017599PIN .. Cotter - 1/16x 5/8 in. longBEARING.. Ball - CenteringBEARING .. Ball - CenteringSCREW.. No. 8-32 x 1/2 - Slotted head .. Formerly 100751WASHER .. Lock - No. 8.. Formerly 106496WASHER .. Lock - No. 5- Light spring - PlainSCREW.. Machine - No. 540 x5/16 fil. head - SlottedRING.. Oil seal . . Replaces 8488972WASHER ...168 I.D. X .312 O.D. X .031 thickNUT.. Shutdown rod - No. 8-32 hex.

COLUMN ASSEMBLY .. Governors 8424298 and 8437102Formerly 8447875

COLUMN ASSEMBLY.. Governor 8478151COLUMN ASSEMBLY.. Governors 8216206,8378135

and 8380181.. Formerly 8201617COLUMN ASSEMBLY .. Governor 9535373PLUG .. Pipe - I/4 M.P.T. - Square socketGEAR.. Drive - Pilot valve assemblySPRING.. Pilot valve bushingBUSHING.. Speed adjusting pilot valveBUSHING.. RegulatingSPRING .. Bell crankPLUNGER .. Speed adjusting pilot valvePLUNGER.. Speed adjusting

24


Ref. PartNo. Number

----

89 811383090 811383391 811383192 11998193 838316993 933352093 820316494 8017584

*95 843377196 811381697 610122398 811384599 8113817

100 181566101 8113991102 8113822103 8113840

104 8235782105 8235784106 8223697107 456342108 8235785109 8235786110 8235787111 8235788112 8235789113 9318632114 8235783

115 8131473116 8146495117 9413362118 8113805119 8113849120 8047553121 8113807122 8113806123 8129778124 8113843125 8126520126 8188850127 8113827128 8132087129 8165078

●129 9514118“129 8165076

130 8113847131 8113808132 8017584133 155173134 8113662135 181568

“136 8404206*136 8367362*136 8460052

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P.L. NO.B66GOVERNOR ASSEMBLY

Description


BEARING ..Thmst -Rotating bushingPIN .. Straight-l /8x3/4in.long- Drilled headPIN .. Pilot valve -1/8x9/16in.longPIN..Cotter-l/l6 x3/8in.longLEVER ..Lowerfloating -Exceptgovemor82 16206LEVER .. Lowerfloating -Governor 8216206 .. Replaces 8113802LEVER.. Lower floatingSCREW..TaperWASHER..Lube oildiaphragmRETAINER.. Regulating bushingWASHER..Plain -Bushing retainerSPRING..ReguIating bushing retainerCOLLAR..Spring retainerBOLT.. Retainer -1/4-28x3/4hex. headWASHER .. Plain - Bushing retainer - 1/4SCREW.. Retainer - Special - 1/4 -28SPRING .. Solenoid counter balance

VALVE ASSEMBLY .. By-pass

PLUNGER ASSEMBLY .. By-pass valveO-Ring.. Valve bodyPIN .. Straight - 1/16x 3/8 in. longNUT .. Seal retainerRETAINER .. SleeveSEAL .. By-pass valve sprin g..Formerly 8234787SPRING .. Seal retainerSPRING .. By-pass valve.. Formerly 8234789O-Ring.. Seal - Replaces 9098534BODY.. By-pass valve

SPRING .. Pdot valve bushingBUSHING .. Pilot valve - Load control.. Replaces 8144135

RING.. RetainingPLUNGER .. Load control pilot valveGASKET.. Oil seal - Load controlSEAL.. Oil - Load control plungerPISTON .. OverridingCOLLAR .. SpringNUT.. Lock - 5/16 -24 hex.SPRING .. Valve - OuterSPRING .. Valve - InnerRETAINER .. SpringRING .. Snap - RetainerWASHER .. Indicator - Modified cupCYLINDER.. Overriding - Governors 8424298 and 8437102CYLINDER.. Overriding - Governor 8478151CYLINDER.. Overriding - Governors 8216206 and 8378135INDICATOR.. Load controlHEAD.. CylinderSCREW .. TaperSCREW .. No. 10-32x 1/4 round head - Cross recessWASHER .. Lock -3/16BOLT.. 1/4 -28 x 1 hex. head

CYLINDER ASSEMBLY .. Power - Governors 8378135 and 8437102CYLINDER ASSEMBLY .. Power - Governor 8216206- Form. 8201584CYLINDER ASSEMBLY.. Power - Governors 8478115,9535373,

9532351 and 9534663

25


P.L. No. B66

Ref. PartNo. Number

*136137138139139140141142143144145146147148149150

●150151152

153154155156

----

840411882015908113656811365782970298201591

45638280617428211818W178223700

11184044-4687120423

8057114115549

8149705145368132046

21790881138009413435

106496

157 8113663158 138211159 8134427

q:: 9:!:;:

#161 9433510

162163164165

:%168168169170

*171172173174175176176177

$177

8201593941149481136648149111815233982015958201594846005681491138149115832640682015988201600820160182016048201596845985382015978346334

6177 8460055

178 8201599179 8201602

QuantityRequired

GOVERNOR ASSEMBLY

Description


CYLINDER ASSEMBLY .. Power - Governor 8380181PISTON ASM. .. PowerRING .. Seal - Spring guardROD .. Tail - Power pistonROD .. Tail - Power pistonBEARING .. Needle - Terminal shaftBEARING.. Needle - Terminal shaftSEAL .. Oil -1.379 O.D. X 13/16 I.D.SEAL .. Oil -1.379 O.D. X 11/16 I.D.O-RING.. Needle valve - .2% I.D. x .438 O.D. .. Repl. 8223697SEAL.. Spring guard -2.093 I.D. x 2.500 O.D.PIN .. Taper - No. 2 x 3/4 in. longPLUG .. Pipe - 1/8 M.P.T. hex. socket headWASHER .. Lock - Spring guard - 1/4 internal teethWASHER .. Lock - Power lever -5/16WASHER.. Lock - 3/8 - Internal toothWASHER .. lackSCREW.. Drive - Scale - No. 2 x3/16 round headSCREW.. Rack lever - No. 10-24 x5/8 fil. head - Except power

cylinder assembly 8460052SCREW.. Cap - 5/16 - 18x 7/8 hex. socket headWASHER .. Lock - 1/4RING .. Snap - Rod pinWA8S&f2.. L.oek- Pointer - No. 8- Except power cylinder assembly

NUT.. Lock - Tail rod - 3/8 -24 hex.SCREW.. Cap - 1/4 - 28x 3/4 hex. socket headBOLT.. Spring guard - 1/4 - 28x 1/2 hex, socket headWASHER .. Lock - No. 10- Except power cylinder assembly 8460052SCREW.. Cap - No. 8-32 x3/8 hex. socket head - Except power

cylinder assembly 8460052SCREW.. Cap - 1/4 -28 x5/8 hex. socket head - Power cylinder

assembly 8460052NUT.. Leek - Piston rod - 7/16- 20 hex.RING .. Retaining -.338 I.D.SPRING.. Guard sealSPRING.. ServoGASKET.. Guard to power cylinderGASKET.. Cover to power cylinderSCALE.. Terminal shaft - Except power assembly 8460052SCALE.. Terminal shaft - Power cylinder assembly 8460052VALVE .. NeedleGUARD.. Spring (Col. A - Governor 8216206 only)GUARD ASSEMBLY.. Spring - Except governor 8216206COVER.. Power cylinderLINK.. Power pistonPIN.. Power leverPIN .. Piston rodLEVER.. Rack dial - Except power cylinder assembly 8460052LEVER.. Rack dial - Power cylinder assembly 8460052POINTER .. Rack scale - Governor 8378135POINTER .. Rack scale - Governors 8216206,8380181

and 8424298POINTER.. Rack scale - Governors 8478115,9535373,

9532351 and 9534663LEVER.. Power piston - SerratedSHA~.. Terminal - Except power cylinder assembly 8460052

26


Ref. PartNo. Number

179180

@180

180181

*182●183●184’185

*186*186●186

187187

*187188188189189

●189190190191192193194195196197198

●198

:E201202203

:&l205206

●207’208*209*210

211212

212213

*213*214●214

----846005782483098460058

83463338113658

----832640784600598460054

93312798446763

----821760682970388112%281139638297036811396782970378284088811397082570938113971811376484528818113973

119981813441581138328113974812760881139768113662

120614148028

8113977222384222382

81137728149306835%75829704082970418297042

81603398459855

81137959333521

952012681137739514001

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Description


CYLINDER ASSEMBLY.. PowerSHA~.. Terminal - Power cylinder assembly 8460052CYLINDER ASM. .. Power - Governors 8378135 and 8316206CYLINDER ASM. .. Power - Governors 8437102,

8478115,9535373,9532351 and 9534663CYLINDER ASM. .. Power - Governors 8216206 and 8380181NUT .. Ltit - Tailrod - 3/8 -24NUT.. Lock - 1/4 -28 hex.SCREW .. StopBRACKET.. Rack pointer scale - Power cylinder assembly 8460052SCREW .. Nylok - Scale mtg. - Power cylinder assembly 8460052

SERVO ASSEMBLY .. Speeder springSERVO ASSEMBLY .. Speeder springSERVO ASSEMBLY .. Speeder spring

PISTON ASSEMBLY .. power

PISTON ASSEMBLY.. PowerPISTON ASSEMBLY.. PowerCYLINDER.. PowerCYLINDER.. PowerFULCRUM ASM. .. Power pistonFULCRUM ASM. .. Power pistonFULCRUM ASM. .. Power pistonLEVER.. Power piston.. Formerly 8145336LEVER.. Power pistonSCREW .. Special adjusting fulcrumPIN.. Adjustable fulcrumLINK.. Pivot pin.. Replaces 8113972LINK.. Floating leverPIN.. Cotter- 1/16 x 3/8 in. longPIN.. Straight - 3/16 x 3/4 in. longPIN .. Headed - 3/16x 25/32 in. longPIN .. Straight - 1/8x 1 in. longPIN .. StopSPACER .. L@WASHER .. Plain - 13/64 I.D. x 7/16 O.D. x 1/32 in. thickNUT.. No. 10-32 hex.SCREW.. No. IO-32 x 3/8 round head - Cross recessNUT.. No. 10-32 hex. stopSCREW.. Set - Piston stop - No. 10-32 x 1-1/4 hex. socketSCREW.. Set - Piston stop - No. 10-32 x7/8 hex. socketSPRING .. Link - AdjustingSCALE.. Speed indicatorPLUNGER ASSEMBLY.. DroopPIN.. Straight - 1/8 x 1 in. longCAP.. Droop plungerPIN.. Adjusting fulcrum

CUP ASSEMBLY.. “D” solenoidPLATE ASSEMBLY.. Triangular - Governors 8424298

and 8378102.. Replaces 8383168PLATE ASSEMBLY.. Triangular - Governor 8216206PLATE ASSEMBLY.. Triangular - Governors 8378135

8437102 and 8478151.. Replaees 8459885PLATE ASSEMBLY .. Triangular - Governors 8478151 and 9535373PLUNGER ASSEMBLY .. ShutdownPLUNGER ASSEMBLY .. LOW hh Oti shutdown

27

EL EC T CO-MOTIVE DIVISION GENERAL MO TOCS COt PO RATION

P.L.

Ref.No.

No. B66

PartNumber

*214215216217218219220221222

223*223*224*225*226

227228229230

*23 1*232*233

234*235

236237238239

●240241242

*243244245246247248249250251252

253254255

*256*257

258*258

●259260261262

----

952058281137758113779844461832920308113778

1049i881137748113776

8479252----

81137728113767811376884792538433219

119981442039

843321784792548113761

81137808201608

8113790104916

820161582016168113975

8040382139009

81477138113811823157081138198113788811379081137918061137

118750

81137948201612820161384294358429434

81587169514005

90873478223701

1187525939163

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GOVERNOR ASSEMBLY

Description


PLUNGER ASSEMBLY .. Low lube oil alarmPLUNGER .. ShutdownTUBING .. PlungerO-RING.. Seal -.369 I.D. x 1/2 O.D. x .075 in. thickSPRING.. Relief valvePIN .. Spring - 5/32x 3/4 in. longBALL .. 1/4 in, diameterPIN .. Plunger shutdownSEAT.. Ball-valve

LEVER ASSEMBLY .. Adjustable floatingLEVER ASSEMBLY .. Adjustable floating

SPRING .. Compression - Adjusting linkKNOB .. Adjusting screwPIN.. Adjusting screwECCENTRIC .. Wide linkBLOCK .. AdjustingPIN.. Cotter- 1/16 x 3/8 in. longSCREW .. Cap - No. 8-32x 7/8 in. longPIN.. Movable fulcrumLINK.. Bent pilot valveWASHER .. Solenoid

BUSHING.. Oil failure valveVALVE ASSEMBLY .. Lube oil - Governors 8378135

and 8380181NUT.. ValveBALL.. ValveSEAT .. BallBODY.. ValveSTUD.. .375 x 16 manual speed settingELBOW .. Street - 1/4 M.P.T. -90”TEE .. 1/4 M.P.T. X 1/4 tubeSCREW.. Set - 1/4 -28 x 1/4 hex. socketSCREW.. Cap - 1/4 - 28x 2-3/8 socket headPISTON .. Oil failurePLUNGER.. Pdot valve - OverridingWASHER .. DiaphragmDIAPHRAGM .. Vacuum - Governors 8216206,8378135 and 8380181NUT.. DiaphragmRETAINER.. Vacuum diaphragmWASHER ., Copper - Vacuum diaphragmCONNECTOR.. Half- Lube vacuum -

1

Governors 8216206,3/8 O.D. X 1/4 M.P.T. 8378135 & 8380181

SPRING.. Vacuum diaphragmCAP.. DiaphragmSCREW.. Diaphragm stopCAP.. Diaphragm

~$~;;~5~24298, 8437~029

PLUG.. Low vacuum hole

DIAPHRAGM .. Lube oilDIAPHRAGM .. Lube oil shutdown - Governors

8478151,9535373,9532351 and 9534663O-RING .. Seal - 3/8 O.D. - Replaees 8223696O-RING .. Seal -2.012 O-D.CONNECTOR .. Half- Load control - 1/2 O.D. x 3/8 M.P.T.NUT.. Diaphragm - No. 10-32 hex.

B66 28

EL EC TR O-MOTIVE DIVISION GENERAL MO TOt S CO RPO tATION

Ref. PartNo. Number

----

263 8113800264 8134416265 217940266 8163437267 138216268 138214269 138211270 8113832271 8113836272 8113846273 8113837274 8113844275 8113838

*275 8113867276 8113850277 8201610

*277 8483071278 8193508279 8201611

*279 8286155

“280 8201606281 8113683282 8163953283 8113743284 8133719

*285 8191878*286 8191879*287 8191880*288 8191881

289 8201620“290 8329355

291 8329356*292 8329357●293 8329358*294 8329359*295 8329360*296 8329361*297 8329362*298 8329363*299 8097414“300 8200229*301 8481010“302 8203174

303 8193296“304 8192136“305 8193297

306 8113681307 8113684308 8113761309 8113738310 8113739311 8113989

“312 8191962313 8113740314 8113742315 8113744

.

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P.L. NO.B66GOVERNOR ASSEMBLY

Description


WASHER..Lock -1/4SCREW..Semo- l/4-28xl-3/8hex. headSCREW ..Cap-Bushing retainer-I/4-28 x3/8hex.socket headWASHER..Plain -1/4SCREW .. Diaphragm cap-1/4-28x2 hex. socket headSCREW .. Side plate - 1/4 -28 x 1-1/2 hex. socket headSCREW .. Cap-Side plate-1/4-28x3/4 hex. socket headPIN..Headed-3/ 16x25/32in.longSPRING .. Pilot valve plunger-OverndingSPRING .. Shutdown plungerSPRING .. DiaphragmSPRING .. Link - Floating leverSPRING.. Oil failure pistonSPRING.. SpeederGASKET.. Oil failure bushingGASKET.. Side plateGASKET.. Side platePLUNGER.. Oil failurePLATE .. Side - Lube oil diaphragmPLATE .. Side - Lube oil diaphragm

POWER PACK .. Electrical equipmentPLUNGER ASSEMBLY .. SolenoidGUIDE ASSEMBLY.. Solenoid

PIN.. LocatingBUSHING .. Plunger guide

SHAH .. SwitchLEVER .. ShaftLEVER .. SwitchLEVER .. Adjusting switchCONNECTOR ASSEMBLY.. Male -12 point - Includes wire and lugs

WIRE .. Teflon - Black -25 ft. lengthWIRE .. Teflon - Red -25 ft. lengthWIRE .. Teflon - Blue -25 ft. lengthWIRE .. Teflon - White -25 ft. lengthWIRE.. Teflon - Yellow -25 ft. lengthWIRE.. Teflon - Green -25 ft. lengthWIRE.. Teflon - Pink -25 ft. lengthWIRE .. Teflon - Orange -25 ft. lengthWIRE .. Teflon - Brown -25 ft. lengthHOUSING .. Connector - FlangedLUG .. Terminal - No. 6 stud - Non-insulatedTUBING .. Teflon - Replaces 8326434PLUG.. Connector

BRACKET ASSEMBLY .. SwitchPIN .. BracketBUSHING .. Odite

CASE.. SolenoidROD .. Solenoid plungerWASHER .. Solenoid plungerPLUG.. Plunger stopNUT .. Lock - 3/4-32 hex.SPRING .. LoadSPRING.. Torsion - Switch lever shaftCOVER .. WiringPLATE.. Connector clampWASHER .. Soldering shield - l/2 O.D.

29 B66

EL EC T CO-MOTIVE DIVISION GENERAL MO TOCS CORPORATION

P.L. ‘No. B66

Ref. PartN’o. Number

316*3.17*318*319

320*321

322323324

*325*326*327

328*329

330331332333

*334*335*336*337*338

339*340

341342343

*343344

*345*346*347

*348349350351352

*352353

*354355356357

*358*359*360*361

362363

*364*365*366

367*368

82016061202171I5545I 155422238014880455674

81137458113746

1451548191964941567481169318152184

121832155998

837791381137558113756831124283294698035119

27467682840818129082818921881137608191876820284981918778202850

100945120614

8113662

8398575820317181479648156672811373983264438113989811374381324528113738824715881337198113744

120614115545140880145639

83293558329358832935482707268152184

QuantityReq red—

B

1

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11

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.

GOVERNOR ASSEMBLY

Description


POWER PACK .. Electrical equipmentWASHER .. Lock - No. iO - Spring lockWASHER .. Lock - No. 10- Internal teethWASHER .. Lock - No. 8- Internal teethSCREW.. Set - No. 10-32 x5/8 hex. socket - Flat pointSCREW.. Set - No. 10-32 x 1/4 hex. socket - Cup pointSCREW.. Machine - No. 6-32 x 1-7/8 round headRING .. Snap -.187 O.D.NUT.. SpeedSCREW.. Tapping - No. 8-18 x 1-1/4 round headSPACER .. LeverSCREW.. Switch bracket - No. 10-32 x 3/4 hex. headCEMENT.. Gasket -1 pintTUBING .. Varnishing -.337 I.D.SCREW.. Machine - No. 8-32 x 3/8 round headSCREW.. Machine - No. 10-32 x 3/8 flat head - Cross recessSCREW.. Switch bracket - No. 10-32 x 2-5/16 fd. head - Cross recessSWITCH .. Lube oil signalCOIL .. Solenoid -700 OhmsSWITCH .. MicroCLAMP.. WireNUT.. Stop - No. 6-32 hex.RING.. SnapWASHER ...203 I.D. X .38 O.D. X .05 thickPAPER.. InsulatingTERMINAL.. Stakon lugGASKET.. Connector plateBRACKET.. SolenoidBRACKET .. Stitch mountingBRACKET.. Switch mountingPLATE.. Switch bracket clampSCREW.. 6-32 x 3/8 in. longNUT.. No. 10-32 hex.WASHER .. Plain - 13/64 I.D. x 7/16 O.D. x 1/32 in. thick

RECEIVER ASSEMBLY.. Pneumatic - Governor 8380181PLUNGER ASSEMBLY .. ShutdownSCREW.. Idle speed settingLEVER .. ControlNUT .. JamNUT .. JamSPRING .. LoadPIN.. Plunger guide locatingBODY.. Shutdown valvePLUG.. Plunger stopO-RING .. Replaces 8430050BUSHING.. Solenoid plunger stopWASHER .. Soldering shieldNUT.. No. 10-32 hex.WASHER .. Lock - No. 10SCREW.. Set - No. 10-32 x 1/4BALL .. SteelWIRE .. Black. 20 AWG. - Teflon -25 ft. lengthWIRE .. White -20 AWG. - Teflon -25 ft. lengthWIRE .. Pink -20 AWG. - Teflon -25 ft. lengthTUBING .. Teflon - No. O clear -3/16 in.TUBING.. Teflon - No. 8 clear -5 ft. length

B66 30


Ref.No.

PartNumber

369370

*371372373

●374375376377378379380381382

●382*383*384●385*386*387●388*389*390*391

392393

*394395396397398

z401402403

405406407

*408409410

●41O411

*412●413*414415

*416417418

*419420421

●422●422

839857581524438113755832946981137568129082830602282970438097414820022981524298152442820316982031708203172829702582028498202850835779583495968349597

115543832&120832742184495918131965820316681932968113742811379081316688129923813183681318348132448813782890873478 147%38113672814977881329988191964

138530120217

82840818075907

134530125982155033

811380081137458392468

223004827062881344168147962

274676----

QuantityRequired

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Description


RECEIVER ASSEMBLY .. PneumaticSPRING.. Solenoid valveSWITCH .. Lube oil signalCLAMP .. WireCOIL .. SolenoidPAPER .. InsulatorLUG.. SolderingCONNECTOR ..8 pinHOUSING .. Connector - FlangeLUG .. TerminalSEAT.. Shutdown rodROD .. Solenoid plungerSCREW.. AdjustingCASE .. SolenoidPIN.. Leek - Solenoid plungerPIN.. Drilled straightBMCKET.. Switch mountingPLATE.. Switch bracket clampRECTIFIERBLOCK.. Retiler mountingCOVER.. RectifierWASHER .. Lock - No. 6- Internal toothWASHER .. Plain -.149 I.D. x .375 O.D. x .032 thickCLAMP.. NylonINSULATOR.. PaperLINK ASSEMBLY.. DiaphragmLINK ASSEMBLY .. Floating leverBRACKET ASSEMBLY .. SwitchPLATE.. Connector clampNUT.. Receiver diaphragm - 3/8 -24 hex.CAP.. Speed control bracketWASHER.. DiaphragmPIN.. PivotSEAT .. SpringCOVER .. WmWASHER .. Keyed retainerO-RING.. Shutdown transfer holeSLIDE.. Control leverPIN .. Dowel - Drive lockWASHER.. .375 I.D. x .750 O.D. x .062 in. thickPIN.. HeadedWASHER.. Switch shaft spacerWASHER .. Lock - No. 8- Internal toothWASHER .. Lock - No. 10WASHER ...203 I.D. X .38 O.D.NUT.. No. l&32 hex.NUT.. No. 6-32 hex.SCREW.. Switch lever - No. 10-32 x 1/2 hex. headSCREW .. Machine.. No. 8-32 x 3/8 - Round head - Cross recessWASHER .. Lock - 1/4RING .. Snap - Solenoid plungerSCREW .. Set - No. 10-32x 3/4 hex. socketSCREW .- Set - No. 10-32 x 1/2 hex. socketWASHER.. Lock - SpecialBOLT.. 1/4 -28 x 1-3/8 hex. headNUT.. Lock - 3/8-32 hex.RING.. RetfigRING.. Retaining -.438 I.D. .. Fomnerly 8188852

31

EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO RPORATl ON

P.L. No. B66

Ref. PartNo. Number

----

8398575*423 100746424 155998

*425 455674“426 9415674427 8130247

●428 8311242429 8113760

*430 803511943 I 153517

●432 8189218*433 8191878●434 8191879435 8191880436 8203173

“437 8230296●438 8191962

439 8113823“440 8230294“441 8297032“442 8297033●443 8297034*444 8297035

445 8367213445 8277246445 8477318446 8131835447 8017559448 8140550

*449 8061137*450 179833*45 1 145373*452 8270586“452 8326397“453 8277249●454 8192136*454A 8069891●454B 221373●455 8035122*456 140855*457 100870*458 8277253*459 421445“460 8277251“461 8277254%62 8277256●463 8277257●464 9411494“465 8365140466 115548467 138242

468 8152079469 159572

●470 432267

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GOVERNOR ASSEMBLY

Description


RECEIVER ASSEMBLY ..PneumaticSCREW..Machine -No.6-32xl/2- Roundhead-SlottedSCREW.. Machine-No. 10-32x3/8-Flathead-CrossrecessSCREW..Machine -No.6-32xl-7/8 round headSCREW .. Switch bracket- No. 10-32 x3/4hex.headSPRING ..Compression -By-passrodSWITCH..Spot microGASKET.. Connector plateNUT.. Lock - No. 6-32 hex.SCREW.. Machine - No. 10-32 x 1-3/4 - Fd. head cross reeessTERMINAL.. Stakon lugSHAFT’ .. SwitchLEVER .. ShaftLEVER .. SwitchBRACKET.. Speed controlBLOCK .. Dummy switchSPRING.. Torsion

STUD .. Bearing - Pilot valve drive gearLEVER .. Adjustable floatingCAM .. Speed droopPIN ., DroopTURNBUCKLEFORK.. Speed droop

COVER ASSEMBLYCOVER ASSEMBLYCOVER ASSEMBLY

BUSHING _ Cover dowelingCUP .. Oil ftierGASKET.. CoverWASHER.. Special copperBOLT.. 3/8- 16x 1/2 hex. headSCREW.. Drive - No. 6 x 1/4 in. longPLATE.. NamePLATE.. NameSPRING.. 2.400 in. free lengthPIN .. StopKNOB.. ControlPIN.. TaperNUT.. Stop - No. 10-32 hex.SCREW.. Set - No. 8-32 x 5/16 in. longSCREW.. Machine - No. 10-32 x 3/4 flat headSLIDER .. LockSCREW.. Machine - No. 3*8 x 1/4 round head slottedPLATE .. Dial - ManualSCREW .. Speed adjustingGUIDE.. Spring - MaleGUIDE.. Spring - FemaleRING .. RetainingSCREW .. Cover -5/16 -24x 7-1/4 hex. head - DrilledWASHER .. Lock -5/16

SCREW ,. Cap - Power cylinder to power case -3/8 - 16x 1 hex. socket head

WASHER .. Lock - 3/8SCREW.. Column nameplate -8-32 x 1/4 pan headSCREW.. Nameplate insert - No. 540 x 1/4 round head

B66 32

EL EC TR O-MOTIVE DIVISION GE NE CAL MO TOCS CO~P ORATION

Ref. PartNo. Number

----

471 8152077472 8356332

*472 8203163*473 8356333474 220342475 8483071

*476 9332176477 119981478 8113832479 8201587480 8113869481 8113870

*482 8075907*483 273641

484 8113927485 8113841486 8217607487 456350

*488 8191863*489 8191864

490 8129924491 8297044

492 8482432

493 8113811494 8327416495 190741496 8393771497 8429426498 8482434499 8488280500 8488281

“501 8149474“502 9514117*503 452652“504 9514438*505 ----*5O6 9093702“507 8132974“508 8132976“509 9514124“510 8292129*511 8297955*512 ----“513 8421794*514 8286156*515 3292039*516 8330683*517 5156913*518 8438310*519 9092922“520 8149703*521 8248310

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Description


PLATE..Name -Bleed holePLATE..Name- Column..Governor 8424298PLATE..NameINSERT.. Nameplate - Includes setting .625 x 2.188 in. longSCREW..Drive -BleedholenarneplateGASKET..Power cylindercase- Replaces 8152078LABEL.. Piping - Set of 10 decals .. Replaces 8113865PIN .. Cotter-Tailrod -1/16x3/8in.longPIN .. Headed-Tail rod-3/16x25/32 in.longSCREW..Column tocase-5/16-24 x4-3/4hex.headGASKET..Column tocase-Transfer holeGASKET..Case tocolurnnNUT..Knurledscrew -No. 10-32SCREW..Tailrod arm-No. 10-32x 7/8in.longSCREW .. Column tocase-5/16-24 x4-31/32hex.headSPRING..Speeder springsemoPLUG ASSEMBLY ..Springcheck

PIN.. StopARM..Tailrod- Exceptgovemor8216206SCREW .. Special -No. 10-32-Knurled headDIAPHRAGM .. ReceiverSPRING .. Pneumatic speed control

ACCUMULATOR ASSEMBLY .. Low lube oil - Round body - Exceptgovernors 8378135 and 8216206PISTON .. Oil failureWASHER -..225 I.D. X .400 O.D. X .031 thickSCREW.. 1/4 -28 x I in. - Ffllister headELBOW .. 1/4 tube X 1/8 M.P.T.SPRING .. AccumulatorGASKET .. Accumulator body to caseBODY .. AccumulatorTUBE .. Accumulator

SEAT .. SpringPLATE .. Column sideINS ERT.. Helicoil threadUNION .. Bulkhead limiterROD .. Power pistonO-RING .. PreformedCAP.. Shipping - 7/16 -20 threadCAP.. Shipping - 3/4 -16 threadPLATE ASSEMBLY

FILTER ASM.PLUG & FILTER ASM.

PLUG .. FilterCARTRIDGE .. Falter -2.625 in. long

FILTER .. Cartridge casePLUG.. PipeO-RING .. O.D. 1.255 in. - I.D. 1.050 in.GASKET

INSERT.. NameplatePLUG .. BufferWASHER .. LockBUSHING .. 2-5/16 dia.

33



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498

496

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493

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Ref. No. 492

PLATE B666

34

EL EC TR O-MOTIVE DIVISION GE NE CAL MO TOC$ CORPORATION


25 33

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P.L,GOVERNOR ASSEMBLY

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38

EL EC TRO-MCTIVE DIVISION GENERAL Moloes CO RPO tATION

Parts List No. B67GOVERNOR ASSEMBLY

Reference List

Models EGB-IO,EGB-I 3 and EGB-358,12, 16-645EI; 8,12,16,20-645E4; 12,16,20-645E4B; 20-645E7B

8,12,16-645E8; 16,20-645E9; 16,20-645E9B Engines

Ref. Part Unit Exch. Model Ref.No. Number Part No. Description Application Col.

EGB-10 GOVERNORS

1

2

3

4

5

6

7

8

9

10

11

12

13

8357529

8366579

8376832

8382204

8383629

8386584

8390879

8397633

8397634

8398849

8398850

8413962

8413963

----

8476675

----

----

----

----

----

8476676

----

----

----

8476676

----

GOVERNOR ASSEMBLY .. Engine - Actuator - For 900engine R.P.M. - Electric speed control pilot

}MP45

valve -120 Volt D.C. - Replaced by 8448031

GOVERNOR ASSEMBLY .. Engine - Actuator - For 900engine R.P.M. - Eleetric speed control pilot valve -

)

S20E4,

120 Volt D.C. - Replaced by 8448031MP45

GOVERNOR ASSEMBLY .. Engine - Actuator - Dialtype -400 to 960 engine R.P.M. - Solenoid energizeto shutdown - Replaeed by 8413968

GOVERNOR ASSEMBLY .. Engine - Actuator - Dialtype -400 to 960 engine R.P.M. - Solenoid energizeto run - Replaeed by 9536410

GOVERNOR ASSEMBLY .. Engine - Actuator - For 750engine R.P.M. - Eketric speed control pilot valve -120Volt D.C. - Replaced by 8448032

GOVERNOR ASSEMBLY .. Engine - Actuator - Dialtype -350 to 960 engine R.P.M. - Solenoid energizeto shutdown -74 Volt D.C. - Replaced by 8413967

GOVERNOR ASSEMBLY .. Engine - Actuator - For720 engine R.P.M. electric speed control pilot valve -120 Volt D.C. - Replaeed by 8413964

GOVERNOR ASSEMBLY .. Engine - Actuator - For900 engine R.P.M. - Electric speed control pilot valve -Solenoid energize to shutdown -120 Volt D.C. -Replaced by 8413%2

GOVERNOR ASSEMBLY .. Engine - Actuator - For750 engine R.P.M. - Electric speed control pilot valve -Solenoid energize to shutdown -120 Volt D.C. -Replaeed by 8413%3

GOVERNOR ASSEMBLY.. Engine - Actuator - For900 engine R.P.M. - Electric speed control pilot valve -Solenoid energize to shutdown -120 Volt D.C. -Replaced by 9504944

GOVERNOR ASSEMBLY .. Engine - Actuator - For750 engine R.P.M. - Eleetric speed control pilot valve -Solenoid energize to shutdown -120 Volt D.C. -Replaeed by 9504944

GOVERNOR ASSEMBLY .. Engine - Actuator - For900 engine R.P.M. - Eleetric speed control pilot valve -Solenoid energize to shutdown -120 Volt D.C. -Replaces 8397633

GOVERNOR ASSEMBLY .. Engine - Actuator - For750 engine R.P.M. - Electric speed control pilot valve -Solenoid energize to shutdown -120 Volt D.C. -Replaees 8397634

}MP45

}MP45

}MP45

)MP45

}MP45

1MP45

}

MP45

}MP45

\

MP45

1

MP45

I

MP45

A

A

B

B

A

B

A

A

A

D

D

c

c

B67



Ref.No.

14

15

16

17

18

19

20

21

22

23

24

25

26

PartNumber

8413964

8413965

8413966

8413967

8415876

8431504

8431749

8434042

8439140

8448031

8448032

8448381

8451483

Unit Exch.Part No.

----

8444082

----

----

----

8489541

----

----

----

8476675

----

----

----

I ModelDescrhion ADDlication

GOVERNOR ASSEMBLY.. Engine - Actuator - For720 engine R.P.M. - Electric speed control pilotvalve - Solenoid energize to shutdown -120 VoltD.C. - Replaces 8390879

GOVERNOR ASSEMBLY.. Engine - Actuator - For900 engine R.P.M. - Electric speed control pilot valve -Solenoid energize to shutdown -120 Volt D.C. -Replaced by 9504944- Replaces 8398849

GOVERNOR ASSEMBLY .. Engine - Actuator - For750 engine R.P.M. - Electric speed control pilot valve -Solenoid energize to shutdown -120 Volt D.C. -Replaced by 9504944- Replaces 8398850

GOVERNOR ASSEMBLY.. Engine - Actuator - Dial type -350 to 960 engine R.P.M. - Solenoid energized to shut-down -74 Volt D.C. - Replaces 8386584

GOVERNOR ASSEMBLY.. Engine - Actuator - Dial type -400 to 960 engine R.P.M. - Solenoid energize to run -120 Volt D.C.

GOVERNOR ASSEMBLY.. Engine - Actuator - Dial type -400 to 960 engine R.P.M. - Solenoid energize to run -120 Volt D.C.

1S20E4,MP45

/

MP45

1

SR11,1216EI,MP45

}S16E4

}S20E4

GOVERNOR ASSEMBLY.. Engine - Actuator - Dial type -400 to 960 engine R.P.M. - Solenoid energize to run -

}S12E4

120 Volt D.C.

GOVERNOR ASSEMBLY.. Engine - Actuator -750engine R.P.M. - Electric speed control pilot valve -

)MP45

Solenoid energize to shutdown -120 Volt D.C.

GOVElOIOR ASSEMBLY.. Engine- Actuator- Dird type -400 to 900 engine R.P.M. - Solenoid energize to run -

}S20E4

120Volt D.C.

GOVERNOR ASSEMBLY.. Engine - Actuator -900engine R.P.M. - Electric speed control pilot valve -

1

S8E4,

Solenoid energize to run -120 Volt D.C. - ReplacesS20E4,

8357529 and 8366579MP45

GOVERNOR ASSEMBLY.. Engine - Actuator -750engine R.P.M. - Eketric speed control pilot valve -Solenoid energize to run -120 Volt D.C. -Replaces 8383629

GOVERNOR ASSEMBLY.. Engine - Actuator - Did type -400 to 945 engine R.P.M. - Solenoid energize toshutdown -48 Volt D.C.

GOVERNOR ASSEMBLY.. Engine - Actuator - For900 engine R.P.M. - Electric speed control pilot valve -120 Volt D.C.

1MP45

}S20E4

}S16E4

S20E4B

Ref.COI.

c

E

E

F

H

G

G

E

F

H

H

A

H

B67

EL EC TR O-MOTIVE DIVISION GENERAL MOTORS COt PO RATION


Ref. Pall Unit Exch. Model Ref.No. Number Part No. Description Application Col.

EGB-13 GOVERNORS

27

28

29

30

31

32

33

34

35

36

)37

{38

/39

+40

8413968

8413969

8414598

8455181

8458791

8460853

8461334

8499862

9334953

9504944

9505392

9507513

9509173

9517003

-----

----

8489540

8480915

----

8480916

8489542

----

----

----

----

----

----

----

GOVERNOR ASSEMBLY.. Engine - Actuator - Dial type -400 to 900 engine R.P.M. - Hydrualic actuator on pilotvalve - Solenoid energized to shutdown

GOVERNOR ASSEMBLY.. Engine - Actuator - Dial type -400 to 960 engine R.P.M. - Hydrualic actuator on pilotvalve - Solenoid energized to run -120 Volt A.C.

Replaced by 9536410

GOVERNOR ASSEMBLY.. Enghe - Actuator - Dial type -400 to 960 engine R.P.M. - Hydraulic actuator on pilotvalve - Solenoid energized to shutdown -120 Volt D.C.

GOVERNOR ASSEMBLY.. Engine - Actuator - Dial type -400 to 960 engine R.P.M. - Hydruaiic actuator on pilotvalve - Solenoid energized to shutdown -120 Volt A.C.

GOVERNOR ASSEMBLY.. Engine - Actuator - Dial type -400 to 960 engine R.P.M. - Hydraulic actuator on pilotvalve - Solenoid energized to shutdown -120 Volt D.C.

GOVERNOR ASSEMBLY.. Engine - Actuator - Dkl t~e -400 to 960 engine R.P.M. - HydrauJic actuator on pilotvalve


GOVERNOR ASSEMBLY.. Engine - Actuator - DISI type -400 to 964)engine R.P.M. - Hydraulic actuator on pilotvalve - Solenoid energized to shutdown -120 Volt A.C.

GOVERNOR ASSEMBLY.. Engine - Actuator - Dial type -400 to 960 engine R.P.M. - Hydraulic actuator on pilotvalve - Solenoid energized to shutdown -110 Volt A.C.

}MP45

}999-20

}

LD12E1,LD12E4BMD8,12,16E8,MD20E9

}

S16E4B,HG20E4B

\

S12E1,S16E4R,S12,16E4B,SG8E1,SG20E4BLD12EI,MD12,16E8,MD20E9

}S20E4R

}MD16E9

}MG20E7B

GOVERNOR ASSEMBLY.. Engine - Actuator - Solenoid type -400 to 960 engine R.P.M. - Hydraulic actuator on pilot

I

S2064,MP45valve - Solenoid energized to shutdown -120 Volt D.C.Replaces 8413966

GOVERNOR ASSEMBLY.. Engine - Actuator - Dial type -400 to 960 engine R.P.M. - Hydraulic actuator on pilot

1

LD12EI,MD16E8,valve - Solenoid energized to shutdown -120 Volt A.C. - MD16ZOE9BApplies 115V. speed setting motor 8400021


}

S12,16E4Bvalve - Solenoid energized to shutdown -120 Volt D.C. - SG12J6~OE4BApplies 115V. D.C. speed setting motor 8481002

WVERNOR ASSEMBLY.. Engine - Aquator - Dial type -400 to 960 engine R.P.M. - Hydraulic actuator on pilot

}S8,12EI

valve - Solenoid energized to shutdown -24 Volt D.C.

GOVERNOR ASSEMBLY.. Engine - Actuator - Dial type -400 to 960 engine R.P.M. - Hydratdic actuator on pilot \ MD12,16E$

I valve - J

F

F

H

F

F

J

G

J

F

E

/Component Parts Lists for Governors Ref NOS.37 thru 40 will be made avaihbfe upon request.

3 B67

EL EC TR O-MOTIVE DIVISION GE NEEAL MO TOCS CORPORATION

P.L. No. B67

GNo.

/41

/42

{43

{44

{45

+46

147

EG

/48

PartNumber

9526336

9527464

9531853

9536410

9540279

9540692

9548895

Unit Exch.Past No.

9566647

----

----

----

----

----

..-.

1-35 GOVERNOR

90831% ----

GOVERNOR ASSEMBLY

ModelDescription Application

GOVERNOR ASSEMBLY.. Engine - Actuator - Dial type -

\

S20E4B,LD8E1 ,400 to 960 engine R.P.M. - Hydraulic actuator on pilot LD12E4B,MD12E8,valve - Applies 24V. D.C. speed setting motor 9548398 MD16,20E9B,which includes 9581163 brush MG16E8,E9B


I

GM20E7BLvalve - Solenoid energized to shutdown -24 Volt D.C.Applies 24V. D.C. speed setting motor 9548398which includes 9581163 brush

GOVERNOR ASSEMBLY.. Engine - Actuator - Dial type -

)

LD12EI400 to 960 engine R.P.M. - Hydraulic actuator on pilot MD12,16E8,valve - Applies 115V. A.C./D.C. speed setting motor 9559777 MD16E9B

GOVERNOR ASSEMBLY.. Engine - Actuator - Dial type -400 to 960 engine R.P.M. - Hydraulic actuator on pilotvalve - Solenoid energized to run -120 Volt A.C.Replaces 8382204 and 8413969

GOVERNOR ASSEMBLY.. Engine - Actuator - Dial type -400 to 960 engine R.P.M. - Hydraulic actuator on pilotvalve - Solenoid energized to shutdown -110 Volt A.C.



I valve - Solen;ld energized to ~n -24 Volt D.C. -

I

GOVERNOR ASSEMBLY.. Engine - Actuator - Dkl type -400 to 960 engine R.P.M. - Hydraulic actuator on pilotvalve - Solenoid energized to shutdown -120 Volt D.C. -Applies 115V. D.C. speed setting motor 8481002

1MP45

}SG20E4B

}SG20E4B

}MG20E7B

}

S12E4R,S20E4R

xiCOL

+Component Parts Lists for Governors ReJ Nos. 41 thru 48, will be madk available upon request.




Models EGB-10. 13 and 35PLATE B67-’I thru 6

DescriptionRef.No.

PartNumber

QuantityRequired

F

11

i1113

—

G

11

i11

;

c D

111

;131

11

1

1

.

I1

I111

1

1

1

1212511

;511

1

E

11

i11

::C11

1

1

1

111

11111

1

1

1

1

1

111

1212511

;5

:

1

*1 GOVERNOR ASM. .. Engine - See chart on Pages 1,2,3 and 4

BASE.. GovernorSHAFT.. Drive - SerratedSEAL .. OilSEAL .. OilRETAINER .. Oil sealBEARING.. Ball - Drive shaft - Formerly 954298RING.. .621 free diameter - Formerly 814%77BOLT.. Bearing retainer to base - 1/4 -28x 5/8 hex. hd. - Drilled

WIRE.. Lock -.026 dia. - Available 500 ft. lengthGASKET.. Retainer to baseRETAINER .. Bearing

234456789

1011

81496588149696814969584528448149697

111

111

8113929828866381496798062007

ued11

1

1

11

1111

I

1

I

;

;511

;5

:

1

11

1

1

1

111

11111

1

1

1

1

1

111

1212511

12511

I

12 8270552 SHA~ ASM. .. Intermediate

*I3 8270553 CYLINDER ASM... Power - Except governors 8414598,8415876,9504944 and 9506385

CYLINDER ASM. .. power - Governors 8414598,8415876,9504944 and 9506385RING .. Power cylinderPIN.. Piston rod to piston I ~’{;&~~~?;~385PIN.. Piston rod to piston - Governor 8419598,

8415876,9504944 and 9506385SPRING .. Power cylinder

}

Except governorsRING.. 2.141 free diameter - Formerly 274867 8414598,8415876,PLUG .. Power cylinder 9334953 andCYLINDER.. Power 9504944CYLINDER.. Power - Governors 8414598,8415876,

9504944 and 9506385ROD .. Power piston - Except governors 8414598,

8415876,9504944 and 9506385ROD.. Power piston - Governors 8414598,8415876,

9504944 and 9506385PISTON .. Power- Except governors 8414598,

8415876,9504944 and 9506385PISTON.. Power - Governors 8414598,8415876,

9504944 and 9506385SEAL.. Power eyhnder - Except governors 8414598,

8415876,9504944 and 9506385SPRING.. Servo return

}

Governors 8414598,SEAT.. Return spring 8415876,9504944SEAT.. Pi+ton spring and 9506385

*I3 9506385

141515

84443778270595

1617181919

20

20

8270596

82705978270598

8270599

21 8270600

21

22 8270601

*23*24*25

26272829303132

9328197 GAUGE ASM. .. Oil level - Replaces 8113998 and 8442288SEAL .. Glass to body

GAUGE ASM... Oil level - Replaced by 9328197SEAL ...359 I.D. X .5CI) O.D. X .067 in. thick - Formerly 831%74GASKET.. .312 I.D. x .535 O.D. x .078 in. thick - Formerly 8174780GLASS.. SightCAP.. Gauge

81139988444618835008281313818319675

333435363738

;

8442288844461883500828451831831%75

GAUGE ASM... Oil level - Replaeed by 9328197RING.. .359 I.D. x .500 O.D. x .067 in. thick - Formerly 831%74GASKET.. .312 I.D. x .535 O.D. x .078 in. thick - Formerly 8174780GLASS .. SightCAP.. Gauge

Ref. No. Not UsedRef. No. Not UsedELBOW.. Oil gauge8113999

5 B67

EL EC TR O-MOTIVE DIVIS ION GENERAL MOTORS CORPORATION

GOVERNOR ASSEMBLYP.L. NO. B67

Ref. PartNo. Number R—

E

11I

i

;

4

4

22

2

22

5

i2

1

i1

-..-

11

uired— Description


CASE ASM. .. Power - Except governor 8448381CASE ASM. .. Power - Governor 8448381CASE ASM. .. PowerCASE ASM. .. Power - Col. H formerly applied -

Governors 8448031,8448032 and 8451483CASE ASM. .. PowerCASE ASM... Power - Governors 8413965,8413966CASE ASM. .. Power - Governor 8434042CASE ASM... Power - Governor 9504944CASE ASM... Power - Formerly appliedCASE ASM... Power - CO].H governors 8414598,8415876CASE ASM... Power - Governors 8448031,8448032CASE ASM... Power - Governors 8460853,8499862

PISTON.. AccumulatorSTUD.. IdlerPLUG.. Drive - Ball check - Except governors

8434042,8439140 and 8448381RING.. Snap - Accumulator - Formerly applied COL

C thm H - Formerly 9413465- CoL A exeept 8357529RING.. Snap - Accumulator - Formerly 9432040

CO].A governor 8357529-COLE governor 8434042SPRING - Accumulator - OuterSPRING.. Accumulator - Ioner - Except governors

8448381,9504944SPRING.. Accumulator - Inner - Governors

8448381,9504944SEAT.. Spring - AccumulatorPIN.. Grooved - Dowel case to column - Formerly

applied - Except governor 8448381PLUG.. P@e - 1/8 M.P.T. - Formerly 444687PLUG.. Pipe - 1/16 M.P.T. - Except governor 8357529VALVE.. Cheek - Pump discharge COLA gov. 8448381VALVE.. Check - Pump suction } Col. Eexceptgov.8434042

LEVER ASM. .. Terminal - Except governor 8448381LEVER ASM... Terminal - Governor 8448381

INSERT.. Thread - Helical coil - No. 6-32 thread - Form. appl.INSERT.. Thread - Helical coil - 5/16 -24 thread

CONNECTOR ASM... Male -10 pole - Governor 8366579,8383629,8390879,8397633, 8397634,8448031,8448032 and 8451483

CONNECTOR ASM. .. Male -10 pole - Governors 8376832,8382204,8413968, 8413%9 and 8439140TERMINAL .. WireTUBING.. Insulating - Spaghetti - No. 8-3 ft. long -

Formerly appliedSOCKET.. Cinch Jones -4 pinTUBING.. Teflon -5 ft.RECEPTACLE.. 10 poleTUBING.. Heat shrinkTUBE.. Plastic -.106 I.D. x 5/8 in. longTUBING.. Teflon -.166 I.D. x 5 ft.

}

Formerly

TUBING.. Plastic -.133 I.D. x 3/4 in. long ‘Pphd

CONNECTOR ASM. .. Male -10 pole - Governor 8357529CON’NIXXOR ASM. .. Male -10 pole - Governors 8386584, 8413%7CONNECTOR ASM... Male -10 pole - Except governor 9504944CONNE~OR ASM. .. Male -10 pole - Governor 9504944

.nt—

D

1

.

i

;

4

4

22

22

6

1

i1

.

-

1-

—

4

11

i

;

4

4

22

2

22

5522

:11

1

5!

—

B

‘1

-2

;

4

.-

;

22

66

1

‘11

1

5

F

41414141

8298832845130183941598422433

4141414141414141424344

8318046

8418626

i1

84186158481005

814946981494708201045

2

;

45 4

45 4

4647

81494718057784

22

47 8444623 2

4849

81494748113672

22

5051

*52*53

55.

813442582750698326398

8451276829251282840918270593

1

8371954

*57 8390876

●58*59 8270726 Req.

1 21 2

: 1:9 10- AR

5

1 -1

- -- -

%0●6I*62*63●64*65*66

8291485848100883461708480983834694984810108129083

:1

1510LR5

*67*67*67●67

836027083953588402939

B67 6



Ref.No.

PartNumber _$

c

21144I11

11111

mitv R :auired Description

TAB

.-AR

4R -AR

1—

F

—

G

1

-12

D E GOVERNOR ASSEMBLY .. Engine

CONNECTOR ASM. .. Male -10 poleTUBING .. Plastic - No. 4-3 ft. lengthTUBING.. Insulating - Spaghetti - No. 8-

3 ft. longTUBING .. Insulating -.166 I.D. x 5 ft. longTUBING.. Clear plastic -.016 I.D. x 5/8 in. longTUBING .. Heat shrinkTERMINAL.. Wire - Formerly 8200229TERMINAL.. Wire - Formerly 8189218TUBING .. Clear plastic -.148 I.D. x 3 ft. long -

*68*69

8113754 AR 1-As Req.

AR -As Req.

11111112

Formerlyapplied*7O

*71*72*73*73*74

848101083469498480983

;

11I

1

4R4R4R

;:

2

2

1;

2114411111I111

12

i

21

21144111

1

;11

-5-i -68444605

Formerly app~edSOCKET.. Cinch Jones -4 pinRECEPTACLE ..10 poleTUBING.. Teflon

7576

*77

829148583461708481008

21

11AR

*78 8437288 1

1

i

CONNECTOR ASM .. Male -14 pole - Governors 8431749,8455181

CONNECTOR ASM... Male -14 pole - Governor 9334953CONNECTOR ASM. .. Male -19 pole - Governor 8461334

SOCKET.. Cinch Jones -4 pinTERMINAL.. Wire - Formerly 8189218- Col. F Qty.

10-9334953- Qty. 8- Except 9334953- Col. G Qty.8-8431749 -Qty. 14-8461334

CONNECTOR.. 14 pole - Col. G except governor 8461334CONNECTOR ..14 pole - Governor 8461334TUBE .. Shrinkable - 1/8 I.D. x5/8 in. long -

Col. F Qty. 18 except 9334953- Qty. 20-9334953Col. G @y. 18-8431749- @y. 29-8461334

TUBING .. Teflon - No. 4 x 5 ft. longTUBING .. Teflon-No. 8 x 5 ft. long - Form. 8481009TUBING .. Teflon - No. 6 x 5 ft. long

CONNECTOR ASM. .. Male -14 pole - Governors 8414598,8415876,8431504,8448381, 8458791 and 8499862

CONNECf’OR ASM. .. Male -14 pole - Governor 8460853TUBING.. Plastic - No. 4 x 3 fi. longTUBING.. Insulating - No. 8 x 3 ft. long

1

FormerlyTUBING.. Teflon -.166 I.D. x 5 ft. long appfiedTUBING.. Clear plastic -.016 I.D. x 5/8 in. longTUBING.. Heat shrink - Col. J - Qty. 20-8499862-

4 req. 8460853TUBING.. Teflon -5 ft. long - Col. J - Qty. 2-8499862-

Qty. 1-8460853SOCKET.. Cksch Jones -4 pinCONNECTOR.. 14 poleTERMINAL .. Wire - Formerly 8189218- Col. J - Governor

8499862 Ot’@

PIN.. Dowel - Columns F, G, H and J formerly appliedPIN .. DowelGASKET.. Power cylinder to case

}

ColumnsSCREW.. 3/8 - 16x 1 hex. socket head - Formerly 138242 F, G, H and JWASHER .. Lock - 3/8 form. appl.GEAR.. Drive Column E exceptGEAR.. Idler } 8413965,8413966PLUNGER.. Pilot valve - Except governor 8448381PLUNGER .. Pilot valve - Governor 8448381PIN .. Straight - Pilot valve plunger to relay beamRING.. Snap - Formerly 274416BUSHING .. Plunger

21144111

‘11111

*78*7879

*8O

84809828291485

81*81*82

835022784809848480983

*83%4*85

848100893165348481010

AAP

21144111

‘11111

*86 8425062

*86*87*88*89WI*91

81137548270726848101083649498480983

Rq.Req.

As Re

;

2

2

2;

21144111

‘11

;1

*92 8481008

84914858350227

9394

*95

96979899

100101102103103104105106107108

832844583600018270574

815207981520698152070836027984446298360277

83602808360276 RETAINER.. B&hing

PIN.. Spring - 1/8 x7/16 in. long - Formerly 456355

7 B67


Description


Ref. PartNo. Number Quantit— Rec [ired

F

1

I2

2

1

11

414

2

221

2221

:1

;1

;21

1

i

11

1

I

i1

1

J

1112

11

i14

2

221

2221

:11111221

1

i

11

I

1

iI

1

A

11

;

2

1

i114I4

2

221

2221

i

i211

;1

1

i1

11

1

1

i11

1

c

11

;

2

1

11.

414

2

221

2221

i1

;11

;1

1

i

1I

1

1

i11

3

1112

.

I

11

i14

2

221

222111

:111221

1

1

i

11

1

1

i1

1


109 8360275110 8113870111 8306055112

SPRING .. Pilot valveGASKET .. Case to columnSCREW.. Set - 5/16 - 24x 1-1/16 - Slotted - HeadlessSCREW .. Set - 5/16 -24x 1-1/4 hex. head - Except governors

8357529, 8413967,8431749,8439140 and 8455181WASHER .. Lock - 21/64 I.D. - Governors 8366579, 8383629,

8390879,8397633,8397634, 8398849,8398850,8413962,8413963,8413964,8414598, 8415876, 8431504 and 8448381

CAM .. Lever - Except governors 8413676,8431749,8439140and 8455181- Columns F, G and H formerly applied

SCREW.. Set - No. 6 -32x5/16 dog point - Formerly 9415981SHAIT.. TerminalPLATE.. Dial - Left hand - Early 8366579 governorPLATE.. Dial - Right hand - Early 8366579 governorPIN .. Grooved - 3/32x l/4 in. longPOINTER .. Dial (quantity 2 used on earlier models)SCREW.. Plate mounting - No. 6 -32x 1/4 truss head

Formerly 273808- Columns F, G, H and J formerly appliedRING .. Snap - Terminal shaft - Formerly applied -

Formerly 9413435SEAL.. Oil - Terminal shaft - column A governor 8448381BEARING .. Terminal shaft - Formerly 9416801 Columns F, G, HPIN .. Terminal lever - Formerly 8288650 } and J form aPpl.

113 8057114

114 8306059

115116117118119120121

829145983729318372932

8291456

122

123124125

8444628

126127128129130131132133134135136137138139

140

8346162 RETAINER ASM. .. Shaft - Includes bearingBEARING .. Control shaft - Formerly 9413498

WASHER .. Retainer -.435 I.D. x .625 O.D. x .031 - CopperROLLER.. Relay beamPIN .. RollerBEAM.. RelayBUSHING .. CompensatingSTUD.. Case to baseNUT.. Lock - 5/16 -24 hex.PIN.. GuideBALL HEAD ASM.

/

Column E - Governor 8434042ARM ASM. .. Ball head Column F - Except GovernorPIN.. Arm retainer 8413%7, 8455181- column J -RING .. Retaining Governor 8460853

801761982988378298835836027882706398270563827056582886588346182827069482706958270696

8270688 PINION .. Pilot valve - Column J governor 8499862-Column H except governor 8451483

PINION _ Pilot valve - Governor 8451483BUSHING .. Pilot valve - Column A exeept governor 8448381BUSHING.. Pilot valve - Column A governor 8448381-

Column B governor 8386584- Column E governor 8434042PLUNGER.. Pilot valveRING .. Snap - Retaining - No. 43-.438 bore dia. - Formerly

9413362- Column G except governor 8461334RING.. Snap - Retaining - No. 62-.625 shaft dia. - Formerly

9413466- Column G exeept governor 8461334BEARING ASM. .. Thrust - Formerly 8291465- Column G

exeept governor 8461334BEARING ASM. .. Thrust - Governor 8461334SEAT.. Speeder springNUT.. Speeder spring seatSPRING ASM. .. Speeder - Formerly 8491835

excxmt ~ovemors 8434042.8448381

140141141

82706438395362

142143

144

8270640

145 9543312

145146147148

829146582706418270642

148 8491834 SPRING .&5M. .. %eeder - Governors - Column A governor8448381- Colum”n E governor 8434042- Column-F governor8455181- Column J governor 8499862

8B67



Ref.No.

PartNumber Q antit Rec lired Descrbtion:

B

2

2

2

1

1

1111

:2

111111I1

1

211

i11

1

c

2

2

1

1

2

1

1

1

2

111

!22

11111111

1

211

i11

1

F

1

.

2

-

1

1

1111122

11111111

1

211

1

i11

1

4

1

1

1

1

1

1

2

1

1

1

2

1

1

1111

;2

111

:111

1

2

:

i11

1

c

2

2

1

1

2

1

1

1

2

1111

;2

11111111

1

211

i11

1

E

2

2

1

1

2

1

1

1

2

1111122

11111111

1

211

i

:

1

G

1

2

1

1

1111

;2

11111111

1

211

i111

1

H

2

2

2

1

2

1

2

1

1

1

2

1

1

1111

;2

11111111

1

211

i11

1

J

2

2

2

1

1

111

:22

1111111I

1

211

1

i11

1


LEVER .. Floating - Except governors 8414598, 8415876and 8448381

LEVER .. Floating - Column A governor 8448381-Column H governor 8414598,8415876

SPACER .. Floating lever - Except governors 8414598,8415876 and 8448381

LEVER .. Speed control - Except governors 8414598,8415876, 8448381 and 8451483

LEVER .. Speed adjusting - Column A governor 8448381-Column H governors 8414598,8415876-Column J governor 8499862

PIN .. Speed control lever - Except governors 8414598,8415876,8448381 and 8451483

PIN .. Cotter - 1/32x 3/8 in. long - Formerly 143174-Column G except governor 8461334

SPRING.. Speed setting shaft - Except governors 8414598,8415876, 8448381 and 8451483

SPACER .. Lever - Formerly 8364154- Except governors8414598, 8415876,8448381 and 8451483

SHAH.. Speed setting - Except governors 8414598,8415876, 8448381 and 8451483

BEARING .. Needle - Formerly 191345- Except governors8414598, 8415876,8448381 and 8451483

SPACER .. Speed adjusting lever - Column A governor8448381- Column H governors 8414598,8415876

NUT.. Lock - 1/4 -28 hex. - Column A governor 8448381-Column H governors 8414598,8415876

NUT .. OutputPIVOT.. Output nutPISTON .. Linkage returnNUT.. Lock - 1/4 -28 hex. - Formerly 120613LEVER ASM. .. DroopPIN .. Pivot - Droop leverRING.. Snap - Formerly 9413463- Column A governor

8448381- Column G except governor 8461334LINK.. Speed servoPIN .. Droop leverPIN .. HeadedPISTON ASM. .. Speed servoO-Ring.. SealLINKAGE ASM. .. Floating lever

PIN.. Headed

\

Column JPIN .. Cotter - 1/16x 3/8 in. long - governor

Formerly 119981 8460853LINK .. Pivot

PIN .. Cotter - 1/16x 3/8 in. long - Formerly 119981PIN.. Piston - Fuel servoPISTON ASM. .. Servo - Column F except governor

9334953- Column G exapt governor 8461334-Column J exeept governor 8499862

PISTON ASM. .. Servo - Governors 8499862,9334953PISTON ASM. .. Servo - Governor 8461334PIN .. Piston servoRING.. Retaining - Columns F, G, H and J formerly appliedSLEEVE .. Piston - Column F except governor 9334953-

Column J governor 8460853O-Ring.. Piston sleeve - Formerly 8346196- Column G

exeept governor 8461334

8400800

8346960

8360290

8360288

8346959

149

149

*150

*151

152

153

154

*155

*156

*157

*158

159

160

8260286

8246873

8365154

8270683

8346956

8113990

834620882706518346211

161162163164165166167

83461868270673

168169170171172173174175

8291496827061983462018346188844462183504878351313

176 8289242

177178179

82706538346189

179179180181182

8480987835048883504898346205

183 8270616

9 B67

EL EC TBO-M071VE DIVISION GENERAL MOTORS CORPORATION

P.L. No. B67

Ref. PartNo. N-umber

183 8444620184 8346954

185 8346207

186 8247158187 8346203

187188 8346204

189 8346206190191 8346953192 8346955193 8346193194 8346216

195 8346192196 8346191

196 8480997

197 8346212

198 8270636199

200 8346961

200 8480989

201 8068086

201 8270626202 8346197

203

*204 8360285*205

*206

*207 8284081

208 8372295209 8491836209

210 8372296211

c antit Re(

GOVERNORASSEMBLY

Description


O-RING .. Piston sieeve-Govemor 8461334WASHER.. Spring -Bowed-Column Fexceptgovemor

9334953 -Column Jgovemor8460853TUBE..Oil-Column Fexceptgovemor 9334953-Column G

except governor 8461334- Column J governor 8460853O-RING .. Oil tube - Formerly 8430050BUSHING.. Pilot valve - Column F except governor 9334953-

Column J governor 8499862BUSHING.. Pdot valve - Governor 9334953PLUNGER.. Pilot - Column F except governor 9334953-

Column G except governor 8461334- Column Jgovernor 8460853

BUSHING.. CompensatingRING .. Snap - Formerly 9413463- Column G except gov. 8461334SPRING.. Magnet adjustingWASHER .. SpringTRANSDUCER ASM. .. GovernorRING.. Transducer temperature compensating

MAGNET ASM. .. TransducerCOVER ASM. .. Coil - Column A except governor 8448381-

Column F except governor 9334953- Column G governor8461334- Column J governor 8460853

COVER ASM. .. Coil - Column F governor 9334953-Column G except governor 8461334- Column Jgovernor 8499862

SCREW.. Cover - Column F except governor 9334953-Column G except governor 8461334- Column Jgovernor 8460853

SCREW.. Cover mounting - No. 6 -32x 3/8 in. - Socket headWASHER.. Steel - Formerly 131014- Column F exeept

governor 9334953- Column G except governor 8461334-Column J governor 8460853

BRACKET ASM. .. Transducer - Column F except governor9334953- Column G except governor 8461334- ColumnJ governor 8452968

BRACKET ASM. .. Transducer - Column F governor 9334953-Column J governor 8499862

PIN.. Mounting - Column F except governor 9334953- ColumnG except governor 8461334- Column J governor 8460853

PIN.. Mounting - Governor 8461334SCREW.. Bracket mounting - No. 10 -32x 1-7/8 socket head -

Column F except governor 9334953- Column G exceptgovernor 8461334- column J governor 8460853

WASHER.. Lock - No. 10- Formerly 120217- Apply with Item 202

BRACKET ASM. .. Droop adj.)SCREW .. Bracket mounting -10 -32x l/2 - Except

Formerly 431942 -WASHER .. Lock - No. 10

Formerly 120217WASHER ...380 O.D.

Formerly 8284041

LINK ASM. .. Speed droopLEVER ASM. .. Speed droopLEVER ASM. .. Speed droop - Except

governors 8413968,8439140PIN.. PivotNUT.. Stop - No. 10-32 hex. -

Formerly 5939163

Igovernors8414598,8415876 and8448381

Column A governor8448381

Column H governors8414598 and 8415876

B67 10

EL EC TE O-MOTIVE DIVISION GENERAL MOTORS CO EVOCATION


Ref. ParrNo. Number uired Description


nt—

D

‘1

‘11

1

:

;2

0

1

1

1

2

1

11

:

1

2

111

1

11

I

I

;1

;

—

B

2

;

11

1I

I2

;2

,0

1

1

1

2

1

.

-

—

A

211

11111

1

;

;2

10

1

1

1

2

1

11111

1

2

111

1

/

1

11

;1

;

-

F

211

1

‘111

1

;

;2

.0

1

1

1

2

1

s

2

:

1

‘111

1

;

;2

0

1

1

1

2

1

J

211

1

111

1

;

;2

0

1

1

1

2

1

212213214

83469578346202

SPACER.. Speed droop IiLEVER .. Speed droop cam

I

Col. A governor 8448381-Col. H governors 8414598,SCREW..Cap - No. 10-32x5/8hex. 8415876-CO1.J

Socket head - Formerly 431487WASHER . Lock - No. 10 governor 8499862215

216216217218

834618782886568289239

GEAR ASM. .. Idler - Except govemor’8448381GEAR ASM. .. Idler - Column A governor 8448381STUD .. Idler gearRING .. Snap - Formerly 9432041,9417421- Column G

except governor 8461334PLUG.. BufferRING.. Buffer plug - Formerly 8444620SPRING.. Buffer piston - Column E governor 8434042

219220221

829884283461968288657

222223224

827064882706688247158

PISTON.. BufferVALVE.. Needle0-RING.. Needle valve - Formerly 8430050- Columns

F, G, H and J formerly appliedPLUG.. Pipe - 1/16 -27- Formerly 9409966- column

G except governor 8461334RING.. Smp - Formerly 9413464- Column F except

governor 9334953- Column G exeept governor 8461334CAP.. BufYer- Column F exeept governor 9334953-

Column J governor 84608530-RING.. Buffer - Column F exeept governor 9334953-

Column J governor 8460853SPRING.. Buffer - Column E governor 8434042- Column F

governors 8413968,8439140- Column J governor 8499862PISTON .. Buffer - Column F except governor 9334953-

Column G except governor 8461334- Column J 8460853

STRAP.. speedPISTON ASM. .. Speed setting

}

Except governorPIN.. Lock - Formerly 8130451 8448381INSERT .. Thread

BLOCK.. Terminal -3 pole - Governors 8357529,8366579,8383629 and 8390879 Ody

BLOCK.. Terminal - Formerly 8236494- Governors8397633,8397634,8413962, 8413%3, 8413964,8398849,8398850,8413965, 8413966 and 8434042

O-RING ...667 I.D. X .880 O.D.

\

Exceptfotmerly 8355581 governors

PIN .. Adjusting 8414598,8415876SPRING .. Shutdown and 8448381SCREW.. Drive - Formerly 145373- Except

governors 8414598,8415876,8448031, 8448032and 8448381

SCREW .. Set. No. 10 -32X 1-3/4hex. socket head

1-

RING.. Snap - Piston plug - Formerly 9414477SPRING.. Piston buffer - Free length Except

1.213inches g~ovcSPRING.. P~ton - Compression-

Free length .575 inches Column HPLUG.. Piston 8414598,SCREW.. High speed stop 8415876CYLINDER.. Speed setting formerlyWASHER.. Lock - Tab appliedPISTON.. Idle speed settingPISTON.. 0-Ring sealPLUG .. .126dia x .187 long

225

226

227 8346209

8444619

8346198

8346210

228

229

230

231 8270733232 8270734233234 8270747

*235 8300937

*235 9333517

*236 9098533

237 8288649238 8398933239

240 8440164

241242 8270737

243 8270738

M246247248249

’250

8270740827074182707428270743827074482707458270689

11 B67



DescriptionRef. PartNo. Number Q sntity Required

B

2

3

3

.

.

-

1

1

.

I

3

J

2

-

3

3

.

1

I

.

1

3

c

2

2

i

1

3

3

2

;

111

1

:

61111

:4

1

1

1

1

3

E

2

21

i

1

3

3

2

11

111

1

;

61111

;4

1

I

1

11

3


*251 8270746 WASHER .. Fibre - Formerly applied except governors8386584,8413968,8413969, 8414598,8415876,8431749,8439140,8448381 ,8451483 and 8460853

RING.. Snap - Formerly 274418- Formerly appliedVALVE .. Solenoid - Speed setting - Formerly 8328484 and 8398443-

Except governor 8448381VALVE .. Solenoid - Speed setting - Formerly 8452845-

Formerly applied governors 8448031 and 8448032VALVE .. Solenoid - Speed setting - Govemon 8414598 and 8415876SOLENOID ASM. .. Speed setting - Except governors

8414598 and 8415876O-RING.. Except governor 8448381- Formerly 8440165O-RING.. Formerly 8440165O-RING.. .210 O.D. x .070 I.D. - Column H except

governors 8414598,8415876 and 8451483NUT.. Jam - 5/16 -24 hex. - Except governors

8414598,8415876 and 8448381SCREW -. Body mounting - No. 10 -32x 1-1/8 hex. column G

socket head - Formerly 9415959

}

exceptSCREW.. Body mounting - No. 10 -32x 1-3/8 hex. g~n&r

socket head - Formerly 9415960PIN.. Dowel - 1/8 dia. x .560 in. - Except governors

8414598,8415876 and 8448381

252253 8469587

8469588

8418613

253

253253

824715890985348440165

*254*254*254

255 8129778

256

257

258 8270559

SCREW.. 1/4 - 28x 1-1/4 hex. hd. - Drilled

1

ExceptWASHER .. Copper - 1/4 I.D. x 1/2 O.D. - governors

Formerly 446186 8414598,NUT.. Lock- 1/4-28 hex. 8415876SPRING .. cod and 8448381O-RING.. Except governors 8357529,8397633,

8397634, 8414598,8415876 and 8448381COVER .. Solenoid valveGASKET.. Solenoid valve cover mountingSCREW.. Cover mounting - 1/4 - 28x 3

hex. socket - Formerly 138220WASHER .. Lock - 1/4 splitSLEEVE ASM. .. Speed adjusting

I

Except

SCREW.. Speed adjustinggovernors

NUT.. Lock - 3/4- 16 hex.8414598,8415876,

WASHER.. Lock - 3/4 - Formerly 1155548448381 and 9504944

~L~fi5/ l~&2: hex. - Formerly 120368

SCREW.:. Nameplate mounting - No. 5-40x 1/4 - Formerly 432267

259260

8270588

261262263

*264*265*266

*267*268*269*270*271*272*273*274

827058782705898247158

8364.)2838346164

8149705836028 I83602848360282

8270586

275 8346947 PLATE.. Spacer - Column F formerly applied -Column G except governor 8461334

PLUG ..4 pillBASE.. Sub governor - Except governor 8448381BASE.. Sub governor - Column A governor 8448381-

Column H governor 8414598,8415876- Column Jgovernor 8499862

BASE .. Sub governor - Formerly 8418627- Exceptgovernor 8414598,8415876,8451483 and 9504944

BASE.. Sub governor - Governors 8413%5, 8413966SCREW.. Base mounting - No. 10 -32x 7/8 hex.

I

COlumn Gsocket head - Formerly 193250 except

SCREW.. Base mounting - No. 10 -32x l/2 hex. govrllsocket head - Formerly 187828

276 8298850277 8360289277 8418622

277278

279

B67 12

EL EC Tt O-MOTIVE DIVISION GE NEt AL MOTORS CORPORATION

Ref.No. N;mtikr

280281 8017559

281

281

282 8360274

282 8383136

282 8422455

282 8444625283 8360272

283 8346165

284

285286 8307374287

287

288

288

289

290 8292522291292 9098535

292 8425063

*293 8307375*294

“295 8017584

*296

297 8270691298 8270692

299 8418628

299 8418623

299

—

A

101

1

1

‘1

1

7

723

5

3

5

2

441

1

11

1

1

11

1

-

—

B

101

1

1

7

;5

5

2

441

11

(

c

101

1

‘1

7

;3

3

2

441

11

1

1

11

1

MI—

D

101

1

-

-1

7

723

3

2

441

‘1

1

11

-

{ Reauired—

E

101

I

.

-1

7

723

5

3

5

2

441

41

1

1

11

1

.

L

F

10I

1

1

1

.

1

7

;3

3

2

441

1

4

1

11

1

1

—

G

101

1

1

1

7

;3

3

2

441

1

4

1

11

1

1


—

H

101

1

-

1

‘1

1

7

723

5

3

5

2

441

1

41

1

1

11

1

—

J

101

1

1

1

7

;3

3

2

44-

1

4

1

11

1

1

Description


WASHER .. Lock - No. 10- Formerly 120217CUP .. Oil fdler - Column B and J formerly applied -

Column F governor 8491808 only -Except governors 8413967,8455181,8460853 and 9334953

CUP.. Od fdler - Governors 8413967,8455181 and9334953

CUP.. Oil fdler - Governor 8460853

COVER.. Governor - Except governors8414598,8415876 and 8448381

COVER.. Governor - Governor 8448381- Exceptgovernors 8415876,8431504 and 9555742

COVER.. Governor - Governors 8415876,8414598,8431504 and 9555742

COVER.. Governor - Governor 8460853 onlyGASKET.. Governor cover to column - Except governors

8397633,8397634,8414598, 8415876 and 8448381GASKET.. Governor cover to column - Governors

8414598,8415876,8448321 and 8460853SCREEN.. Cover mounting - 1/4 - 28x 5/8

fti. head - Formerly 189136WASHER.. Lock - 1/4 - Formerly 120380PLUG.. BarrelSCREW.. Case mounting - 5/16 - 24x 1 hex. head - Formerly

181608- Except governors 8434042,8448381and 8499862

SCREW.. Case mounting - 5/16 - 24x 1 hex. head - Formerly181608- Governors 8434042,8448381 and 8499862

WASHER .. Lock -5/16 - Formerly 120379- Exceptgovernors 8434042,8448281 and 8499862

WASHER.. Lock - 5/16 - Formerly 120379- Governors8434042,8448381 and 8499862

SCREW ASM... Includes loekwasher - Socket Cohmtnm Amounting - Formerly 420403

}governor

SCREW.. Receptacle mounting 8448381WASHER.. Lock - No. 6- Formerly 131181GASKET.. Conneetor mounting - Formerly 8372265-

Except governors 8414598,8415876,8431504,84340Q 8448381 and 8455181

GASKET.. Connector mounting - Governors 8414598,8415876,8431504,8448381,8455181 and 8499862

VALVE ASM. .. Cheek - Column A governor 8448381 onlyPIN.. Cotter - Speed control lever -.090 x .625 -

Colum A exeept governors 8448381- Column E governor8434042 only

SCREW.. Taper - 1/4 -28 hex. socket head - ColumnA governor 8448381 only

ORIFICE.. No. 76 hole x 1/4 in. hole - Formerly 8270686-except governors 8414598,8415876,8448381 and 9504944

PIN .. Pivot - Load limit leverLEVER .. Load limit

CASE.. Sub governor - Column A governor 8448381-Column F governor 8458791- Column G governor8431504- Column H governor 8414598,8415876-Column J governor 8499862 only

CASE.. Sub governor - Except governors 8431504,8458791 and 9334953

CASE.. Sub governor - Governors 8460853 and 9334953

13 B67

EL EC T CO-MOTIVE DIV!SION GENERAL MOTORS CO@ PO tATION

P.L. No. B67

Ref. PartNo. Number

300 8360271

*301 8347043

*301 8422432

*3O1*302

*303*304*305

’306 8306057*307 8421922*308 8421923*309 8421924

*310

●311 8306059*312 8407507*313*314*315*316*317 8444617

*318 8418618’319 8418619*320 8418620*321 8418621

322 8346958●323 8307379324 8491837325 8491838

*326 8346215

*327 8452970

*327

●328

*329 8306057*330 8306058

*33 1

*332 8270674*333 8270689*334 8318226

Q

4

1

1

1

i

222

iI1

2

;2222I

1111

11111

1

1

:

2

111

-

B

1

.

1

;11

-

2

11

antit

c

1

.

1

i

222

11

;

2

:22221

1111

2

111

c

1

1

-

.

2

i

11

2

111

Rec

E

1

1

i

222

1111

2

1222221

1I11

1

2

111

F

1

1

i

222

1111

2

122222-

I111

III11

1

1

2

111

GOVERNOR ASSEMBLY

Iired Descrimion

s

1

-

1

i

222

1111

2

122222

1111

I1111

1

2

I1

H

1

:

222

1

;1

2

-

i

111I

11111

1

2

111

J

1

.

1111

11111

1

1

.-

2

11.


GEAR ASM. ..Pilot valve bushing-Column Fexceptgovernor 9334953- Column Hexceptgovemor 8415876

SWITCH ..Micro -Formerly 8347073 -Governors8397633,8397634, 8398849 and8398850

SWITCHANDACTUATOR ASM...Govemors 8366579.8383629,8390879,8413962, 8413963,8413964,8413965,8413966,8431504, 8434042and8448381

SWITCH..Rack andterrnSCREW..BRACKET MOUNTING-No. 8-32x5j16

fdlister head - Formerly 131958,9428052WASHER .. Lock - No. 8- Formerly 106496- Form. appl.WASHER .. Lock - No. 6- Formerly 131181, 106495SCREW .. Switch mounting - No. 6 -32x 1

ftiister head - Formerly 131919BRACKET.. Adjusting switchSWITCH .. MicroACTUATOR .. SwitchBRACKET .. Switch

SCREW .. Bracket mounting - No. 10-32 x 3/8 hex.head - Formerly 9415671- Except governors 8357529,8413967,8413968,8413969, 8431749 and 8439140

SWITCH .. Cam rackPLUG .. Pipe - 7/8 in.SCREW ..8 -32x .31 fd. head slotted - Formerly 131958WASHER .. Lock - No. 8- Formerly 121841WASHER .. Leek -5/16 - Formerly 120214WASHER .. Lock - No. 10- Formerly 120217O-RING.. .300 I.D. x .070 - Exc.mt ~ovemors 8414598

and 8448381

SLEEVE .. Relief valveSPACER .. Relief valvePLUNGER .. Relief valveSPRING .. Relief valve

POST.. Smed adiustin~

.-

}

Column A governor8448381 OdJ’

BUSHIN-G .. Sp&d adj&ing post/

Column A governorSPRING .. Soeed droou 8448381 OdV -

PIN .. Sprin~ anchor “

\

Column H governorsPIN .. Drilled - Straight -.092 8414598 and 8415876

dia. x 1.03 in. longSPRING .. Booster - Floating lever linkage - Column A

governor 8448381- Column E governor 9504944-Column F except governor 9334953- Column Hgovernor 8414598 and 8415876- Column Jexeept governor 8460853

SPRING .. Booster - Column F governor 9334953-Column J governor 8460853

SPRING .. Pilot valve centering - Governor 8448381 only -Formerly 8444616

BRACKET .. SwitchBRACKET.. Adj. switch

} :~;;;::3;;:;;;;3976M,

PIN.. Taper - No. 2 x 5/8 in. long - Case to sub governor base -Formerly 140153- Column G except governor 8461334

PLUG .. Governor case -.219 dia. x .203 longPLUG .. Sub governor -.126 dia. x .187 longWASHER ...200 I.D. x .375 O.D. - Except governor 8448381

B67 14

EL EC Tt O-MOTIVE DIVISION GENERAL MOTORS CORPORATION


Ref. PartNo. Number Q Rec uired Descrimionanti

c

2

8

4

1

1

11

.

.

2

11

1B

B1

F

1

1

$

1

1

112

1

1112I12

2

2

2

i

I

[

I

i

1

c

2

8

4

1

1

11

.

.

2

11

1B

B1

E

2

1

14

1

1

1

:2

.

1I1

i

2

11

13

31

G

1

4

1

1

111

1

11

;1

;

2

2

2

-

1

1

1

i

8.


335 8348618 PLUG .. Pipe - 1/4 - Column F governor 8458791-Except governors 8414598, 8415876 and 8434042

SCREW .. 5/16 -24x 2-1/2 hex. head - Formerly 181621-Except governor 8448381

STOP ASM. .. Fuel - Formerly applied governor 8413965SCREW .. No. 8 -32x 318 pan head - Formerly 159583-

Except governors 8357529,8413966, 8413967, 8413968,8414598,8415876 and 8448031

O-RING ...360 I.D. x .070 - Column A governor 8448381-Column E governor 8434042- Column H governor 8414598,8415876 and Column J governor 8499862

LABEL .. Piping - Formerly 8113865- Except governors8434042, 8448031, 8448032 and 8451483

PIN .. Dowel - 1/4x .562 in. long - Except governor 8434042

*336

*337 8318047*338

339 8444618

=340 9332176

*34 1 8113672

’342*343344

811844582925218257076

COCK .. Drain - Column H governors 8414598 and 8415876PLUG .. Pipe - Column asm. - 1/4 -18- Square headELBOW.. Shutdown solenoid -

l/4tube X 1/8 M.P.T.TUBE .. Copper - 1/4 O.D. -

Formerlv 8098593 \

Column A governor8448381-Column E governor9504944-Column H governors8414598 and 8415876-Column J governor8499862

345

346347348349350351352

843008684186168383132806119784883418291483

FITTING ..’Banjo typeBOLT.. BleederBRACKET.. Solenoid mountingWASHER .. Copper - Bleeder boltSEAL.. OilSTRIP.. TerminalSCREW.. No. 6 -32x 1/2 fil. head -

Formerly 8291477WASHER .. Lock - No. 6 internal tooth

Formerly 115543SCREW .. Solenoid - No. 10 -32x 1/2

fd. head - Drilled - Form. 8235572WASHER .. No. 10- Form. 120217 1

353

354

355

356356

84490808395360

VALVE .. Shutdown solenoid - Governor 8448381VALVE .. Shutdown solenoid - Governors

8386584 and 8413%7VALVE .. Shutdown solenoid - Governors 8376832,

8382204,8413968, 8413969,8455181 and8499862120 VAC

/

Form.VALVE .. Shutdown solenoid - Governors appl.

8431504 and 8439140VALVE.. Shutdown solenoid - Governors 8461334,

8414598 and 8431749WASHER .. Plain - 1/2 - Apply with Ref. No. 356-

Formerly 115551

356 8410692

356 8418617

356 8453135

●356A

●357 SCREW.. Nameplate mounting - No. 2

}

Except governorsx 3/16 - Formerly 145368 8414598,8415876

PLATE .. Name and 8448381SCREW.. 5/16- 24 x2-1/2 hex. head -

}

Except governorsFormerly 181622 8414598,8415876,

WASHER .. Lock -5/16 - Form. 120379 8434042 and 8448381BOLT.. Case to base-5/16- 18 x 1 hex. head-

Formerly 179818WASHER.. Lock - 5/16 - Formerly 120379PLUG.. Expansion - Except governors

8414598,8415876 and 8448381

●358 8134268359

360361

362●363 8488379

15 B67REVISED JULY, 1989


P.L. No. B67

Ref. PartNo. Number

364 9332176*365 8113869

366 8444624367

368 8298836369 8149705

370

371

*372

*373 8061197

*374 8189218

*375*376 8394156

*377 8394155

*377

*378

*379 8138124*379 8193786

*380 8367378

*380 8367182

8381 8367379

*381 8367183

*381 8395359

382 8452841382 8451278

382 8451299

382382382 8491811

382 8481007382

*383 8451303

A

;

;

:

6

4

1

1

2

2I

1

2

1

1

1

1

1

i

antity Rec

GOVERNOR ASSEMBLY

Description

J

12

12

15

5

$

I

1

2

i

I

1

1

1

1

1

1

.

.

i2

GC)VERNORASSEMBLY ..Engine

LABEL SET .. Decal - Replaces 8288653GASKET..Siiicon -Powercasetocolumn and column

tosub-Base-l/4 1.D.x7/160.D. xl/8in.thickRING..Oilseal- CasetobasePIN .. Taper-Case tobase-No.5x3/4 in. long-

Formerly 103613- Column Eformerly appliedPLUG..MagneticWASHER..Lock -1/4split-Colurnn Jgovemor8499862

SCREW.. Dial panel mounting -1/4 - 28x 1-3/4 in. long -Formerly 9436050

SCREW .. Dial plate mounting -No. 8-32 x 3/8 in. longFormerly 159583

BOLT.. Lower column -

Column A~o~u~HW838 I -

governors5/16-24x 2 hex. head-

)

8414598 and 8415876Formerly 181620

WASHER .. Copper - 21/64 I.D.X 17/32 O.D.

TERMINAL.. Insulation - Stakon lug - Column

IUsed onlater models

A governor 8448381 onlyBOLT.. 1/4 - 28x 3/4 hex. head - Formerly 181566POINTER.. Wedge shaped -

Column G formerly appliedSCALE.. Terminal shaft -

Column G formerly applied -Column J governor 8499862

SCALE.. Terminal shaft -Column J governor 8460853

SCREW.. Strap mounting - Formerly 8202951-Except governors 8414598,8415876,8434042and 8448381

STRAP.. WR - Except governors 8414598 and 8415876STRAP.. Wwe

DECAL.. DC - Except governors 8376832,8382204,8413%8, 8413%9, 8415876 and 8455181

DECAL.. AC - Governors 8376832,8382204,8413968, 8413%9, 8455181 and 8499862

DECAL.. 125 Volt - Except governors 8413967,8413968,8413969,8415876,8451483 and 9555742

DECAL.. 115 Volt - Governors 8413967,8413968,8413969,8455181,8499862 and 9555742

DECAL.. 75 Volt - Governor 8386584- ColumnF formerly applied

COLUhCOLUh

83868413

COLUh8431

COLUhCOLUICOLUh

8413COLUhCOLUh

INSI

N ASM. .. Except governor 8448381N ASM. .. Governors 8376832,8382204 andiM - Column F formerly applied governors)68and W 13969N ASM. .. Governors 8414598,8415876,;04, 8448381 and 8499862N ASM.N ASM. .. Governors 8413965 and 8413966N ASM. .. Governors 8413967, 8413%8,169and 843914(3N ASM. .. Governor 8461334N ASM. .. Governor 8460853RT .. Thread

B67 16

EL EC TR O-MOTIVE DIVISION GE NE CAL MOTORS CO CPO CATION

Ref. PartNo. Number

384 8451279384 8491813

384 9559777384 9332246

384 9320910

385

386

387

388 8227930

389 8383135

390

390

391

392 8061772393 8346947394 8298850395 8383137396 8291485397

398399400401402403

405406407408409410

411

412413414

834617283461738432666843266784326688346177811395482144738214474821447580759838032717

8346%2

anti Re

REVISEDJULY,1989

E

1

111

11.

1

11

ked

1

111

J

I

I

111

P.L. No.B67GOVERNOR ASSEMBLY

Description


MOTOR ..Speed setting -48 Volt D.C. -Governor 8448381MOTOR ..Speed setting -llOVolt D.C. -Column F except

governor 9334953 -Column Ggovemor 8431749MOTOR ..Speed setting -115V. A.C. /D.C.-Govemor 9334953MOTOR .. Speed setting- 125 Volt D.C.-Replaces

8452996

MOTOR .. Speed setting -125 Volt A.C./ D.C. -Governor 8499862only

SCREW ASM. .. No. 6-32 x 1/2 round head - Incl. L washer -Formerly 420403- Column A governor 8448381-Column H governors 8414598 and 8415876

WASHER .. Leek - No. 10 split - Formerly 120217- Column Agovernor 8448381 only - Column H governors 8414598and 8415876

SCREW .. Motor mounting - No. 10 -32x 1/2 fd. head -Formerly 8235572- Column A governor 8448381 only -Column E governor 9504944 only - Column F governor8491808 only - Column H governors 8414598 and 8415876

GROMMET .. Rubber - Cover - Column A governor 8448381only - Column H governor 8414598 and 8415876

BRACKET .. Motor mounting - Included in motorassemblies 8452996 and 8491813

SCREW .. Bracket to motor mounting - No. 10 -32x 3/4flat head - Formerly 100867- Column A governors8366579 and 8448381- Column B formerly applied -Column F governors 8413967,8413968,8413969,8439140 and 8455181- Column G governor 8431749

SCREW.. Bracket to motor mounting - No. 10 -24x 3/8flat head - Formerly 115030- Governors 8414598,8415876 and 8431504

WASHER .. Lock - Countersunk - Formerlv 138597-Used with Ref. No. 390

.

SPRING .. Motor sealPLATE.. SpacerPLUG.. Electrical connector -4 pinBRACKET.. Plug mountingSOCKET .. Cinch Jones -4 pinSCREW ASM. .. Socket mtg. - No. 6- 32x

1/2 round head - Incl. lockwasher -Formerly 420403

STRAP ASM. .. Load limitBLOCK ASM. .. Speed adjustingSHAFT ASM. .. Speed adjustingCAM ASM. ,. Speed droopCAM ASM. .. Load limitPANEL .. DialKNOB .. DiaI panelCOVER .. Friction driveCASE .. Friction drivePLATE.. Friction driveNUT.. Elastic stop - 1/4 -20 hex.NUT.. Elastic stop - 3/8 -24 hex.SCREW .. No. 10 -32x 3/8 flat head -

Formerly 100867and 155998RING .. Snap - Friction drive cover -

Column Agovernor8448381 Ody -

Column Hgovernors8414598 and 8415876

Formerly-9414477RING .. Snap - Shaft bushing - Form. 9414479BUSHING .. Shaft - Formerly appliedSCREW .. Set - No. 6- 32x 5/8- Form. 9416871

17

Column Agovernor8448381-Column Hgovernors8414598and 8415876

EL EC TR O-MOTIVE DIVISION GENERAL MO TOC$ CORPORATION


Ref. PartNo. Number

415

415

416

416

417 8061771418 8292544419 8292545420 8292547421 8346178

422

423

424 8346951425 8292551426 8346179427

428 8346180429 8346181

43o 8227930

431 8346952432 8292554433 8292555434 8292557435 8346224436 8350553

437

438

439

440

441

442

443

444 9326795

445 8414735

Q—-A

4

2

;231

2

1

1111

11

1

i2111

2

1

1

1

1

4

4

2

2

B

4

2

.

1

;31

2

1

1111

11

1

i2111

2

1

1

1

1

4

4

2

2

Rec

E

.

.

-

-

.

J

4

2

2

2

:231

2

1

1

;1

:

i

;2111

2

1

1

1

1

4

4

2

2

Description


WASHER..Lock -No.6-Formerly 131181-Column Agovernor 8448381 only -Column H governors8414598 and 8415876 -Column Jgovemor84998620nly

WASHER..Lock -No.6-Formerly 131181-Governor 8460853 only

SCREW.. No. 6 -32x 1/2 socket head - Formerly 9413469-Column A governor 8448381- Column H governors8414598 and 8415876- Column J governor 8499862

SCREW .. No. 6 -32x 1/2 round head - Formerlv 132705-Governor 8460853 ‘

SPRING.. Friction driveSPRING .. Load limit strapWASHER .. Cupped springDISC.. PointerWASHER .. Plain - 21/64X 5/8 O.D.

X .050 thickPIN.. Roll-3/32x l/2in.long -

Formerly 455105PIN.. Roll- 1/16 x 1/2in. long-

Formerly 455478DIAL.. Speed settingGEAR.. Dial stopPINIONPIN.. Roll - 5/32 dia. x 5/8 in. long -

Formerly 9436589- Form. appl.GEAR.. Speed adjusting shaftGEAR.. Intermediate shaft

CO1Agovernor8448381 OldJ’ -

Column Hgovernors8414598 and8415876

GROMMET.. Rubber - Dial panel - Column A governor8448381 only - Column H governors 8414598 and8415876- Column J governor 8499862 only

PLUG.. Grommet hole - Governor 8460853 onlySTOP.. Speed set dialSPACER .. Dial stopPLATE.. Dial locatingSCREW.. Speed adjusting

1

Column ASCREW .. No. 10 -32X I governor

socket head cap 8448381 01’dy -

PIN .. Locating - Dial plate - Column HFormerly 8300773-Formerly applied

governors8414598 and

SCREW.. No. 8 -32x 1/4 fd. head - 8415876Formerly 131954

WASHER .. Lock - No. 8 ext. tooth -Formerly 121752

PIN .. Cotter- 1/32x l/4-Formerly 435883

WASHER ...130 I.D. X .438 O.D. X

.032 thick - Formerly W2389,221416- Formerly applied

WASHER .. Lock - No. 2 mediumspring - Formerly 178156

SCREW.. No. 2 -56x3/8 round head -Formerly 421439

SWITCH .. Micro - Limit -Formerly 8270712

INSULATOR .. Micro switch -Formerly applied

Column Agovernor8448381-Column Hgovernors8414598 and8415876-Column Jgovernor8499862

B67 18


Ref. PartNo. Number

446 8449064447 8449065448

449

450

451 8200229

452 5939163453 8346164

*454 8350224

*455 9333517

*456 8395361*457 8326434’458*459’460“461 8138124

462 8346963

463 8346965

464 8346964

*465 8394157

*466 8394158*467

468 8346946

*469 8436325

470 8318047471 8318048472 8318049473 8113767474 8407630475 8061638476477478

479*480

%

483

A

111

2

2

4

11

1

—

B

111

2

2

4

11

1

i

A.R.A.R.A.R.A1

1

1

1

1

22

1

..1

1

1

1

1

:

1

Quantity Required—

D

.

---

-

1

22

.

:11

;214

154

61

2

—

E

1

22

1111

;214

[54

61

2

-

F

:1

2

2

4

11

1

I

1

1

1

1

1

22

1

1

—

G

1I1

2

2

4

11

1


—

H

111

2

2

4

11

1

1

1

1

1

1

1

22

1

As Req.As Req.is Req.u Req.

I

1

1

1

1

;

I

-

-

Description


ARM .. ActuatorPLATE .. Switch mounting

I

Column APIN .. Dowel -.124 dia. x 3/4 in. governor

long - Formerly 8348127 8448381-SCREW.. No. 8-32 hex. head cap - Column H

Formerly 274529- Fomerly appl. governorsNUT.. No. 8-32 hex. - 8414598 and

Formerly 8284037 8415876-TERMINAL.. Crimp type - Column J

Formerly applied governorNUT.. No. 10-32 hex. 8499862GASKET.. Dial panel

BLOCK .. Terminal -6 pole - Governors 8413%7,8414598,8415876,8431504, 8448381,8455181and 8499862

BLOCK.. Teminal -3 pole - Governon 8376832,8382204, 8413%8, 8413969,8414598,8415876and 8439140- Formerly 8236494

BLOCK.. Terminal -4 pole - Governor 8386584TUBING.. Plastic - Clear

\

Formerly applied -WIRE.. White - Formerly 8291482 COL A governor 8448381WIRE.. Green - Formerly 8298857 only - Col. H governorsWIRE .. Orange - Formerly 8347044 8414598 and 8415876-STRAP.. Wire COL J governor 8499862

BUSHING.. Speed adjusting screw - Formerly applied -Upper

I

Co]. A 8448381BUSHING.. Speed adjusting screw - only - Col. H

Lower governorsBUSHING .. Pinion 8414598 and 8415876

BLOCK.. Terminal scale - Columns G and J -Formerly applied

PIN.. Dowel -.186 dia. x .500 in. longSCREW.. Terminal block mounting - No. 10- 32x 5/8

hex. socket head - Formerly 431487PLA~.. Dial and name - Column A governor 8448381

Ody - Cohmtn H governors 8414598 and 8415876GASKET.. Oil failure bushing - Formerly applied -

Governor 8455181

STOP ASM... FuelBLOCK ASM. .. Bearing supportPIN ASM. .. BlockKNOB.. Adjusting screwPACKING .. Formerly 8318050 ringBUSHING.. OfitePIN.. Roll - Formerly 456342WASHER.. Copper - Formerly 446186SCREW.. Block mounting - 1/4 - 28x 1/2 ffl. hd. -

Slotted - Formerly 225578WASHER.. Lock - No. 10- Formerly 120217SCREW.. Cover mounting - No. 10 -32x 3/8 round

head - Slotted - Fomterly 132290WASHER.. Lock - 1/4 - Formerly 120380SCREW.. No. 10 -32x 3/4 hex. socket

head - Formerly 147118SCREW.. No. 10 -32x 5/8 hex. head - Formerly 187837

19 B67

EL EC TR O-MOTIVE DIVISION GENERAL MO TO~S CO RPO @A TION

P.L. No. B67GC)VERNOR ASSEMBLY

Ref. PartNo. Number

8318047484 8318051

485 8284049

486 8318052487 8292574488

489 8318057490 8318058491 8318059492 8318060493 8318061494 8318062495 8318063496 8318064497 8318065498 8318067499 9333517500

501502

503 8338013504 8338014505506507 8323433

*508*509 8113662

510

*511 8480988*512 8270620*513 8270621*514 8270637*515 83504898516 8346955*517 8270665*518 8270677

*519 84809988520 8480999*521 8480996

Quanti— ‘ Reauired

E

:

1

;1

11111111

;

;

23

21

[:1442

-

—

H

Deseriution


STOPASM...FuelSCREW..Solenoid mounting-No.10 -24x

21/32hex.head- DrilledWASHER..Plain -.203LD.x.340 O.D.-

Formerly appliedSPRING..LoadSOLENOID ..Fuel stopSCREW..Drive- No.2x3/16in.long -

Formerly 145368BRACKET.. SolenoidCOVER.. BracketPIN.. Loading -.124 dia. x 1.639 in. longRING .. SealSEAL.. BushingBLOCK.. Spring socketSHAFT.. Spring loadedLEVER.. SolenoidLEVER.. AdjustingBUSHING.. AdjustingBLOCK.. Terminal - Formerly 8236494SCREW ASM. .. Includes Ioekwasher - No. 6-32

x 1/2 in. long - Formerly 420403WASHER.. Fibre - Formerly 8270746SCREW ASM. .. Includes Iockwasher - No. 5-40

x 5/16 in. long - Formerly 420439- Form. appl.SCREW.. AdjustingWASHER .. CopperNUT.. Lock - 1/4 -20 hex. - Formerly 120375WASHER.. Plain - No. 10- Formerly 103338TUBE ASM.SCREW.. Cover mountingWASHER .. PlainTERMINAL.. Insulated lug

SPRING ASM. .. RestoringPIN.. Lever - Headed - DrilledPIN .. Lever - Straight - Drilled

1

NewPIN .- Bearing designRING.. Snap governorWASHER .. .220X .438X .032 8461334LEVER.. TransducerSLEEVE.. Retainer

LEVER.. Semo

}

New design governors;PIN ,. Pivot Col. F - 9334953; Col. G -SEAT.. Adjustable spring 8461334 and Col. J -8499862

B67 20

EL EC TR O-MOTIVE DIVISION GE NECA1 MOTORS CORPORATION


D .....

133

382/

.,,,,.--< -., ,Ae\J

/>.2,. . . 1m,,,106

III<104

45 /’03140 I

43

,024

;-10

\l N&””

362361

El ~r

A HYORAULIC ACTUATOR (POWER CASE)

PLATE B67-1

21 B67



203 ‘ +<’198,. .~199

/4

,yj&’-W--- /193

17 -

1634162--

164161 ~

’166

A60757993

275

276

B67

256’

HYDRAULIC ACTUATOR (SUB GOVERNOR)PLATE B67-2

22



, ./ .1i_.=- ~ ,

frf$7410

434

4i)8 420

215+21)=

12ii$!%‘i’ /117 -::

p-208

283

“212

~[ !i / 415 ‘“” w * 463 p&J!w..\,427

/464 416

426 436286 /f!@

423

J

122 ‘ ‘/ 118 ‘%

121HYORAULIC AcTwOR (~LuMN)

PLATE B67-3

23 B67

ELECTROMOTIVE DIVISION GE NE CAL MOTORS CORPORATION


2371 231\ /- 238

257541 / y/Y;$ J I

260, \ -258 261 ‘+

SOLENOID OPERATED SPEED SETTING ASSEMBLY

SHUTDOWN SYSTEM

PLAT’EB674

B67 24



3’”*+.453

--- \ I ~ 449 &XW!l I til

----

{.+ J,,.0

P“-

397

PLATE B67-5

25 B67



,,

472

471

481

478

—4a5

TOP VIEW

FRONT VIEW

Ref. No. 470

B67

PLATE B67-6

26

EIECTR O-MOTIVE DIVISION GENERAL Mo lots CORPORATION

Pam List No. B70GOVERNOR DRIVE AND GOVERNOR DRIVE GEAR

Governor Drive Gear ApplicationAll 645 Engines

Ref.No.

34

56789

10

11

PartNumber

80844688070243

80601808028291

804193080396718028188802831480284808028312

8116738

Qty.Req.

25

A.R.

11

PLATE B70-1

Description

STUBSHAIT.. Drive GearPIN.. Dowel - Locating .500 dia. x 1 in. lcng with 1/4 -28 threaded end

8115096...505 dia. 8115097...510 dia. 8115098...515 dia.BOLT .. Drilled hex. head - 1/4-28x 3/8BOLT .. Drilled hex. head - 1/2 -20x 1-1/8

GEAR.. Governor drive -113 toothBUSHING.. Drive gear

PLATE.. RetainingBOLT.. Drilled hex. head - 3/8 - 24x 7/8FLANGE .. Drive - SplinedBOLT.. Drilled hex. head - 3/8 - 24x I

WIRE .. Lock -3/64 dia. x 500 ft.

1 B70


P.L. No. B70GOVERNOR DRIVE AND GOVERNOR DRIVE GEAR

Governor Drive AssembliesAll 645 Engines

Ref. PartNo. Number

*1 9513179*1 8212654*1 9513181*1 8175893

1 8219659*2 8290276

2 81766573 80396744 8028951

*5 95141755 81967286 106750

*7 82126557 8028238

*8 82126508 8028499

*9 8212653●lo 106749

A.

1

1

i

1.

I

11

mtityuired—

.

i)

-i

i44

1

i

i

i

Ref.No. 1-Column EPLATEA70-2

Description

UG-8 Governor Application - Wkhout Tachometer Drive - Except 16, 2O-645E1OBUG-8 Governor Application - With Tachometer DriveUG-8 Governor Application - Without Tachometer Drive - 16,20-645EIOB onlyEGB, LSG, PG Governor Application - Without Tachometer DriveEGB, LSG, PG Governor Application - WMI Tachometer Drive

DRIVE ASM. .. Governor - Without tachometer driveDRIVE ASM. .. Governor - With tachometer driveDRIVE ASM. .. Governor - Without tachometer driveDRIVE ASM. .. Governor - Without tachometer driveDRIVE ASM. .. Governor - With tachometer drive

HOUSING ASM. .. Governor driveHOUSING ASM. .. Governor drive

BUSHING .. ShaftSTUD .. 1/2- 13x l/2-20x l-7/8 in.long

SHAFT.. Governor drive gear - Formerly 81%728SHAFT.. Governor drive gearKEY .. Woodruff

GEAR.. Drive -33 teethGEAR.. Drive -24 teethGEAR.. Driven -21 teeth - Does not include driven shaftGEAR.. Driven -22 teeth - Includes driven shaft

SHAIT.. DrivenKEY .. Woodruff

B70 2

EL EC TRO-MOTI

Ref. PartNo. Number

----

● 11 806008911 805971412 8028733

*I3 8049463●14 8212658*I5 8212651

16 819672717 45527718 8196726

●I9 951317819 802861820 802820921 17983922 10332123 849330

24 8028365127688

:: 127711

27 802822928 181433

—

A

1

1

i

111

i

i77

:

VE DIVISION GENEtAL MOTORS CORPOtATION

P.L. NO.B70GOVERNOR DRIVE AND GOVERNOR DRIVEGEAR

UItityuired

—

E

1

i1

111

i

$71

111

:

DRIVE ASM... Governor

NUT..Lock-3/4- 16hex.NUT..Lock-3/4 -16hex.-SlottedWASHER..Flat -3/4

NUT..Lock-l/ 2-20hex. -Driven gearto shaftWASHER..Flat -1/2WASHER .. Thrust - 3/4 I.D. X 2-1/2 O.D. X 5/32 thick

SHAIT.. Drive - TachometerPIN .. RoU - 1/8 X 1-1/8BAFFLE.. Oil slingerCOVER.. Housing - Formerly 8196833 .COVER.. HousingGASKET.. CoverBOLT.. Hex. head - 3/8 - 16x 1WASHER .. Lock - 3/8CAP.. Tachometer drive - 7/8 -18

SPACER .. GearWASHER .. Lock - Bearing typeNUT.. Leek - Bearing type

GASKET.. Drive mountingBOLT.. Hex. head - 1/2 - 20x 1-3/4

Governor To Governor Drive Mounting Hardware

●29 103028● 30 103323

31 8028239

*31 8028239*32 8212659*33 8212660*34 138292●35 103323*36 179848●37 115549

1114444

Tachometer Generators

$“38 3261563*39 3329218●4O 8126591

4*41 8245949●42 8212627

1-1-1 -

1 -1 -

441

.

.

441

111

11

Description

NUT.. Hex. - 1/2-20WASHER .. Lock - 1/2

}

EGB, LSG, PG GovernorsGASKET.. Governor mounting

GASKET.. Adapter to driveADAPTER.. Drive to governorGASKET.. Adapter to governor

I

SCREW.. Socket head eap - 1/2 - 13x 1-1/2 UG-8 GovernorsWASHER .. Lock - 1/2BOLT.. Hex. head - 3/8 - 16x 2-1/4WASHER .. Lock - 3/8

GENERATOR.. Tachometer -6 volts D.C. per 1000 R.P.M.SHAFT.. Flexible drive -2.62 in. longKIT.. Brush replacement

GENERATOR.. Tachometer -10 volts A.C. per 1000 R.P.M.COVER .. Binding post - 1/2 - F.P.T. conduit connection

B70

ELEC ~0 -MOTIVE DIVISION GE NE CAL MOTORS CORPORATION

Parts Lid No. B72EXHAUST CHAMBER ASSEMBLY

Exhaust Chamber And Heat Shield Application For Normally Aspirated Engines8,12, 16-645E1 ,E2,E6,E8 Engines

R

~olurms A and B

31 g

*Y-L

tf ‘FQ3.P:;

17 21 28 3632

——.

/

“ ‘ ‘77$7 ‘+4

21 --.---,- .,. .-.’ ._.- -+ “..:-~u:.. -.. -.._. . . . .-— —______ ‘--- - --- -------.. ..- . .---— :_ ___-’- _.—

38—-— -. 10 39

1 /-1-, 1-11

23 30 10 9 10 23 19 1 37

Column c

Ref. PartNo. Number

1 82517132 82532753 82149954 82516525 82532526 82149967 95259108 95260689 952565010 103868

*1 I 179838*I2 103321*I3 102635“14 8479454

15 8419242

16 821513417 821474818 821513619 8214613

QuantityRequired

A - -- B -- - c

1 - -1 -

1i : 1

1 -

i : :- 2 -- . 24 6 48 8 88 8 88 8 84 4 -1 1 -

1 - -1 2

i - -1 2

PLATE B72-1

Description

8445 E1,E2,E6,E8 engines12-645 E1,E2,E6,E8 engines16-645 E1,E2,E6,E8 engines

CHAMBER ASM. .. Exhaust - With stack - Replaces 8402591CHAMBER ASM. .. Exhaust - With stack - Replaces 8333805CHAMBER ASM. .. Exhaust - With stack - Replaces 3323476

CHAMBER ASM. .. ExhaustCHAMBER ASM. -. ExhaustCHAMBER ASM. .. ExhaustHEAT SHIELD ASM.HEAT SHIELD ASM.HEAT SHIELD ASM.PLUG .. Pipe - 1/2 M.P.T.BOLT.. 3/8 - 16x 7/8 hex. headWASHER.. 3/8 spring lockNUT.. 3/8 -16 hex.CLIP.. End sheetSHEET.. End

CHAMBER ASM. .. Exhaust - Without stack - Replaces 3323921CHAMBER ASM. .. Exhaust - Without stack - Replaces 3323477

CHAMBER ASM. .. ExhaustCHAMBER ASM. .. Exhaust

1 B72

ELECTROMOTIVE DIVISION GENERAL MO TOR$ CO KP08 AT ION

P.L.

Ref.No.

NO. B72

PartNumber

2021

*2223

*24*25*26*2728

/ *4O

{*41

*42

*44

82151348214748952573795254738214035

103868179838103321102635

84794548419242

81588709337724808085880705138116738

271584813333483703618347756

272563103348

8379061

8378813

8164745

8367099

103868

QuantityRequired

EXHAUST CHAMBER ASSEMBLY

Descrimion

A -- B- -

1 -

> :

i ;4 6

12 1212 1212 124 4,1 1

1 14 61 11 1As Rt

28 4028 40

1 11 14 44 4

1 -

1 -

1 -

2

- 12

—

;

i

i4

12242424

82

2811

1.5252

1144

-

8-645 E1,E2,E6,E8 engines12-645 EI,E2,E6,E8 engines16-645EI ,E2,E6,E8 engines

CHAMBER ASM. .. Exhaust - Without stack - Replaces 3323921CHAMBER ASM. .. Exhaust - Without stack - Replaces 3323477

HEAT SHIELD ASM. .. Formerly 8215737HEAT SHIELD ASM. .. Formerly 8214609BRACKET.. Heat shield connectingPLUG .. Pipe - 1/2 M.P.T.BOLT.. 3/8 - 16x 7/8 hex. headWASHER .. 3/8 spring lockNUT.. 3/8- 16 hex.CLIP .. End sheetSHEET.. End

CLAMP .. Exhaust manifold - 10-3/8 I.D. - StainJess steelGASKET .. Manifold to crankcase - Replaces 8281295 and 8459714FLANGE .. Blind - Water outlet - Camshaft drive endGASKET.. Flange mountingWIRE .. Lock -3/M dia. -500 ft. lengthBOLT.. Manifold mounting - 5/8 - 18x 1-5/8 hex. headWASHER .. Lock - 5/8ADAPTER .. Water outletGASKET.. Adapter to crankcaseBOLT.. Adapter mounting -1-14 x 2-1/4 hex. headWASHER .. Lock -1 inch

CHAMBER ASM. .. Exhaust - With stack -Replaces 8287313

1

For order 2354CHAMBER ASM. .. Exhaust - Whhout stack - Only - Model

Replaces 8287525 SRIIEIACLAMP.. Exhaust manifold

CHAMBER ASM. .. Exhaust -No longer furnished -Replaced by 8370162 manifold -

\

For order 2355See Page 3, Ref. No. 2

PLUG.. Pipe - l/2 square headonly - Model SR12EIW

f Does Not Include Heat Shields.

B72

EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO@ PO @A TION

Ref.No.

EXHAUST CHAMBER ASSEMBLYP.L. No. B72

Silencing Type Exhaust Chamber Application8, 12,16-645E1 Engines

14

3

67P .—-— .—

5

8-645E1 Engine

34

1;

6

5Camshaft Drive End Accessory Drive End

PartNumber

16-645E1 Engine

PLATE B72-2


1*2

345677

:1011121314

84510908370162837419281647459337724

2715848291560813333483703618347756

272563103348

808085880705138116738

—A

.

1

‘11

2:28

‘11441)

40 52- 52

40 -1 11 I4 44 41 11 I

As Req.

8-645E1 engine (models LD8E1, SRI lEIA)12-645E1 engine (models S12E1, LD12EI)16-645EI engine (model S16EI)

CHAMBER ASM. .. Exhaust - With stackCHAMBER ASM. .. Exhaust - With stackCHAMBER ASM. .. Exhaust - Without StackCLAMP .. Exhaust chamber - 8-1/4 inchGASKET.. Exhaust chamber to crankcase - Redates 8459714BOLT.. Chamber to crankcase - 5/8 - 18x 1-5/3 hex. headWASHER .. 5/8 hardened - Formerly 8133334WASHER .. 5/8 lockADAPTER .. Water outletGASKET.. Adapter to crankcaseBOLT.. Adapter mounting - 1-1/4 x 2-1/4 hex. headWASHER .. Lock -1 inchFLANGE.. Blind - Water outlet - Camshaft drive endGASKET.. Flange mountingWIRE.. Lock - 3/64 dia -500 ft. length

P8009, P8460, P9265, P9762


EL EC TR O-MOTIVE DIVISION GENERAL MOT

P.L. No. B72EXHAUST CHAMBER ASSEMBLY

Exhaust Chamber Application8-645EI Engine

Model SRI IEIA - Orders 2356 and 2371

ORS CO RPORATl ON

Ref.No.

,1

PartNumber

82294738251676

82516563309711

271658103327220082

82309898116738

Qty.Req.

11

A.:.

PLATE B72-3

Description

CHAMBER.. ExhaustCHAMBER.. Exhaust - With opening for exhaust elbow

ELBOW.. ExhaustGASKET.. Elbow mountingBOLT.. 7/8 -9 x 2-1/2 hex. headWASHER .. Lock - 7/8NUT.. 7/8 -9 hex.

CLAMP ASSEMBLY .. ManifoldWIRE .. Lock - 3/64 dia. - Available 500 ft. length

B72 4

EL EC TR O-MOTIVE DIVISION GE NERAt MOTORS CO@ PO RATION


Exhaust Chamber and Heat Shield Application8-645 E4,E4B,E5,E7,E7B, and E7C Engines

11

I

H !5

#-k-’wt7HtR3-7FExhaust Manifold Application

167 r 207 r17 191

Camshaft Drive EndHeat Shield Application

Accessory Drive End

PLATE B72-4


“~ 1 8422486 1 CHAMBER ASM. .. Exhaust - Rear- Early 8-645E4,E5 engines only@l 9517565 1 CHAMBER ASM. .. Exhaust - Rear - Replaces 8424247- Current

8-645 E4,E4B,E5,E7B,E7C engines2 9517568 1 CHAMBER ASM. .. Exhaust - Front - Replaces 84224683 8348620 PLUG.. Pipe - 1/2 MPT -4 required per chamber4 8408985 i JOINT ASM. .. Expansion - Between chambers5 8408987 1 JOINT ASM. .. Expansion - Adapter to turbocharger

“+46 8328188 1 SCREEN ASM. .. Adapter - Non trap type - Utex 8393922- Early8-645 E4,E5 engines only

/$6 9557143 1 SCREEN ASM. .. Adapter - Trap type - Utex 9558715- Replaces9526331,8482700, and 8358828

f Trap Type Adapter Screen 9557143 can be applied to Engines Having the Non Trap Adapter Screen8328188 f Exhaust Chamber 8422486 is replaced by 9517565 Chamber and 8358834 Gasket isapplied.

7 9337724 4 GASKET.. Exhaust chamber to crankcase - Replaces 8281295 and 84597148 8309214 2 GASKET.. Expansion joint to chamber

●49 8309214 1 GASKET.. Exhaust chamber to adapter - Applied with 8422486 chamber49 8358834 1 GASKET.. Exhaust chamber to adapter - Applied with 9517565 or

8424247 chambers10 8309213 1 GASKET.. Adapter to expansion joint11 8309212 1 GASKET.. Expansion joint to turbocharger

9518919D, 9083767

5 B72

EL EC T CO-MOTIVE DIVISION GENERAL MOTORS CO R? OK AT ION

P.L. No. B72

Ref. PanNo. Number

*@12 8460207

@12 9318052

13 8287827

14 9338626

*15 ----

$16$$* 16

17*I8

;;21

*22

*23

8351248

8358826835882783512548419225

8419243181373

82610748323288

6101229

Qty.Req.

24

24

A.R.

A.R.

A.R.

2

+21

:64

8


Description

BOLT ASM. .. Chamber to crankcase - Includes spacer - For 1-3/8 in.Hold down flange - Formerly 271749 bolt and 8133334 washer

BOLT ASM. .. Chamber to crankcase - Includes washer - For 2-1/8 in.Hold down flange - Replaees 8453449

BOLT,. Expansion joint and adapter mounting - 1/2 - 20x 2 hex. headQty. 50 required when applying 8422486 exhaust chamberQty. 52 required when applying 9517565 or 8424247 exhaust chambers

NUT .. 1/2 -20 hex. - Stainless steel - Replaces 8284621Qty. 50 required when applying 8422486 exhaust chamberQty. 52 required when applying 9517565 or 8424247exhaust chambers

COMPOUND .. Thread8278929 ..1 quart 8315394 ..4 OZ. tube

SHIELD ASM. .. Heat - Rear - Right and left - Applied to 8422486Exhaust chamber

SHIELD ASM. .. Heat - Rear - Right}

Applied to 9517565 orSHIELD ASM. .. Heat - Rear - Left 8424427 exhaust chamberSHIELD ASM. .. Heat - Front - Right and leftSHIELD ASM. .. Heat - Expansion joint - Early 8-645E4,E5

Engines onlySHIELD ASM. .. Heat - Accessory drive endBOLT.. Heat shield mounting - 3/8 - 24x 1-1/4 hex. headNUT.. Special - 3/8 -24 hex.BOLT.. Expansion joint heat shield - 1/2 - 20x ~U1y 8~5W ~5

2-1/4 hex. head)

?WASHER .. Plain - 1/2 engines only

B72 6

EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO RPOt AT1. ON


Exhaust Chamber and Heat Shield Application12-645 E4,E4B,E5,E7,E7 B,E7C,E9, and E9B Engines

II

1

Exhaust Manifold Application

,, --. ,—1’ F

,, ‘, I —.— —1;,!! — .-

‘--J. J

Camshaft Drive End

Ref.No.

*411#11

PartNumber

84304399517565

951894095175688348620840898584089878328188

Qty.Req.

11

+$7 9557143 1

~ji i’.= i: ‘; = ‘: P=+ >W! ,~.—- - —-.4I ..~.’ 1

Heat Shield ApplicationAccessory Drive End

PLATE B72-5

Description

CHAMBER ASM. .. Exhaust - Rear - Early 12-645E4,E5,E7,E9 engines onlyCHAMBER ASM. .. Exhaust - Rear - Replaces 8424247- Current 12445E4,

E4B,E5,E7,E7C,E9, and E9B enginesCHAMBER ASM. .. Exhaust - Center - Replaces 8430440CHAMBER ASM. .. Exhaust - Front - Replaces 8422468

PLUG .. Pipe - 1/2 M.P.T. -4 required per chamberJOINT ASM. .. Expansion - Between chambersJOINT ASM. .. Expansion - Adapter to turbochargerSCREEN ASM. .. Adapter - Non trap type - Utex 8393922- Early

12-645E4,E5,E7,E9 engines onlySCREEN ASM. .. Adapter - Trap type - Utex 9558715- Replaces

9526331,8482700, and 8358828

f Trup Type Adapter Screen 9557143 can beappliedto Engines having the Non Trap A&pter Screen 8328188z~Exhaust Chamber 8430439 is replaced by 9517565 Chamber and 8358834 Gasket is applied.

8 9337724 6 GASKET.. Exhaust chamber to crankcase - Replaces 8281295 and 84597149 8309214 4 GASKET.. Expansion joint to chamber

●@10 8309214 1 GASKET.. Exhaust chamber to adapter - Applied with 8430439 chamber(I1O 8358834 1 GASKET.. Exhaust chamber to adapter - Applied with 9517565 or

8424247 chambers11 8309213 1 GASKET.. Adapter to expansion joint12 8309212 1 GASKET.. Expansion joint to turbocharger

9518918D, 9083885

B72

EL EC TR O-MOTIVE DIVt SION GENERAL MOT ORS CORPORATION

P.L. No. B72

Ref. PartNo. Number

“b 13 8460207

613 9318052

14 8287827

15 9338626

*16 ----

202122

*23

*24

8351248

8358826835882783512548419225

8419243181370

82610748323288

6101229

Qty.Req.

36

36

A.R.

A.R.

A.R.

2

1142

:98

16


Description

BOLT ASM. .. Chamber to crankcase - Includes spacer - For 1-3/8 in.Hold down flange - Formerly 271749 bolt and 8133334 washer

BOLT ASM. .. Chamber to crankcase - Includes washer - For 2-1/8 in.Hold down flange - Replaces 8453449

BOLT.. Expansion joint and adapter mounting - 1/2 - 20x 2 hex. headQty. 70 required when applying 8430439 exhaust chamberQty. 72 required when applying 9517565 or 8424247 exhaust chambers

NUT .. 1/2 -20 hex. - Stainless steel - Replaces 8284621Qty. 70 required when applying 8430439 exhaust chamberQty. 72 required when applying 9517565 or 8424247 exhaust chambers

COMPOUND.. Thread8278929 ..1 quart 8315394 ..4 OZ. tube

SHIELD ASM. .. Heat - Rear - Right and left - Applied to 8430439Exhaust chamber

SHIELD ASM. .. Heat - Rear - Right}

Applied to 9517565 orSHIELD ASM. .. Heat - Rear - Left 8424247 exhaust chamberSHIELD ASM. .. Heat - Center and front, right and leftSHIELD ASM. .. Heat - Expansion joint - Early 12-645E4,E5,E7,

E9 engines onlySHIELD ASM. .. Heat - Accessory drive endBOLT.. Heat shield mounting - 3/8 - 24x 1-1/4 hex. headNUT.. %ecial - 3/8 -24 hex.BOLT.. Expansion joint heat shield - 1/2 - 20x

2-1/4 hex. head}

Early 12-645E4,E5,E7,

WASHER .. Plain - 1/2 E9 engines only

B72 8



Exhaust Chamber and Heat Shield Application16-645 E4,E4B,E5,E7,E7B, E7C,E9,E9B, and EIOB Engines

P.L. No. B72


yjkp~,*~~1 -=-,---

J-_ . —.— . —-— .—-— .,. — .-

LIL-–””-- “i–’:-‘ ‘ - ‘-– ”-’ .-.—4. - ..— --— ——. —

Camshaft Drive End Heat Shield Application Accessory Drive

Ref. PartNo. Number

#114

836566195175658365658951756683656599517567836566095175688348620840898584089879557143933772483092148358834830921383092128460207

9318052

PLATE B72-6

QY.Req. Description

A -- B

1 -

‘1 -11

‘I -

‘1 :1

- 163 31 1

: :6 61 1

: :48 48

48 48

16-645E4 engine - MP36 only16-645 E4,E4B,E5,E7,E7B,E7C, E9,E9B,EIOB engines

CHAMBER ASM. .. Exhaust - RearCHAMBER ASM. .. Exhaust - Rear - Replaces 8424247CHAMBER ASM. .. Exhaust - Intermediate rearCHAMBER ASM. .. Exhaust - Intermediate rear - Replaces 8427730CHAMBER ASM. .. Exhaust - Intermediate - FrontCHAMBER ASM. .. Exhaust - Intermediate - Front - Replaces 8427729CHAMBER ASM. .. Exhaust - FrontCHAMBER ASM. .. Exhaust - Front - Replaces 8422468

PLUG .. Pipe - 1/2 M.P.T. -4 required per chamberJOINT ASM. .. Expansion - Between chambers - Replaces 8321099JOINT ASM. .. Adapter to turbocharger - Replaces 8321126SCREEN ASM. .. Adapter - Replaces 8358828,8482700, and 9526331GASKET .. Chamber to crankcase - Replaces 8281295 and 8459714GASKET.. Expansion joint to chamberGASKET.. Chamber to adapterGASKET.. Adapter to expansion jointGASKET.. Expansion joint to turbochargerBOLT ASM. .. Chamber to crankcase - Includes spacer - For 1-3/8 in.

Hold down flange - Formerly 271749 bolt and 8133334 washerBOLT ASM. .. Chamber to crankcase - Includes washer - For 2-1/8 in.

Hold down flange - Replaces 8453449

--I 1’

I1

4

. ..-.i

24

qI :’--- I

End

8365683M, 9518702F, 8427615D

B72

EL EC TR O-MOTIVE

P.L. No. B72

Ref. PartNo. Number

15 828782716 9338626

●I7 ----

/18 8358826*19 835882720 9326969

21 9326966

22 8351254*23 8419225

24 841924325 18137026 8261074

“27 8323288

*28 6101229

Qty.Req.

T

A-B

92 9292 92% Req.

1

;

2

23

1:1212

24

DIVISION GENERAL MOT


Description

ORS CORPORATION

16-645E4engine- MP360nly16-645E4,E4B,E5,E7,E7B,E7C,E9,E9B,E 10Bengines

BOLT.. Expansion joint and adapter mounting - 1/2 - 20x 2 hex. headNUT.. 1/2 -20 hex. - Stainless steel - Replaces 8284621COMPOUND .. Thread

8278929 ..1 quart 8315394 ..4 OZ.tube

SHIELD ASM. .. Heat - Rear rightSHIELD ASM. .. Heat - Rear leftSHIELD ASM. .. Heat - Intermediate rear right and inter-

mediate front left - Formerly 8439800SHIELD ASM. .. Heat - Intermediate rear left and inter-

mediate front right - Formerly 8351251SHIELD ASM. .. Heat - Front right and leftSHIELD ASM. .. Heat - Expansion joint - Early 16-645E4,

E5,E7, and E9 engines onlySHIELD ASM. .. Heat - Accessory drive endBOLT.. Heat shield mounting - 3/8 - 24x 1-1/4 hex. headNUT .. Special - 3/8 -24 hex.BOLT.. Expansion joint heat shield - Euly ,W5W E5

1/2 - 20x 2-1/4 hex. headWASHER .. Plain - 1/2 } E7, and E9 eng&es

{See Catalog 321, Parts L&t 1300 for Head ShieIak Applicable to Model MP36

10



Exhaust Chamber and Heat Shield Application20-645 E4,E4B,E5,E7,E7 B,E7C,E9,E9B, and E1OB Engines

P.L. No. B72


24 2025

V

21

1

Heat Shield ApplicationCamshaft Drive End

Ref. PartNo. Number

1 95167461 95175652 95185222 95241653 95187053 95187094 93162314 95175685 83486206 84089857 84089878 95571439 9337724

10 830921411 835883412 830921313 8309212

PLATE B72-7

Qty.

Req. DescriMion1A

‘1

‘1

Accessory Drive End

B

‘1

>

‘1

‘12041

1;8111

20-645E4 engine (models MP45,MP45M,MP45B,HG20E4B only)20-645E4,E4B (models S20E4 & S20E4B), E5,E7,E7B,E7C,E9,E9B,

EIOB engines

CHAMBER ASM. .. Exhaust - Rear - Replaces 8358830CHAMBER ASM. .. Exhaust - Rear - Replaees 8424247CHAMBER ASM. .. Exhaust - Intermediate front and rear - Replaces 8360484CHAMBER ASM. .. Exhaust - Intermediate front and rear - Replaces 8424336CHAMBER ASM. .. Exhaust - Center - Replaces 8360480CHAMBER ASM. .. Exhaust - Center - Replaces 8424323CHAMBER ASM. .. Exhaust - Front - Repkes 8351182CHAMBER ASM. .. Exhaust - Front - Repkes 8422468

PLUG .. Pipe - 1/2 M.P.T. -4 required per chamberJOINT ASM. .. Expansion - Between chamber - Replaces 8321099JOINT ASM. .. Adapter to turbocharger - Replaees 8321126SCREEN ASM. .. Adapter - Replaces 8358828,8482700, and 9526331GASKET.. Chamber to erankease - Replaces 8281295 and 8459714GASKET .. Expansion joint to chamberGASKET .. Chamber to adapterGASKET .. Adapter to expansion jointGASKET .. Expansion joint to turbocharger

9518707,9518708,8423649

11 B72

EL EC TE O-M OTIVE DIVISION GENERAL MOTORS CO@ PO RATION

P.L. No. B72

Ref. PartNo. Number

414 8460207

#14 9318052

15 828782716 9338626

●17 ----

/18 8358826*I9 8358827

20 8351254

21 8360478*22 8419225

23 8419243

~ 8;%:*26 8323288

*27 6101229

@Y.Req.

A -“B

60 64

60 60

112 112112 112%s Req.

1

:

24

1:- 15

16

. 32


Descnntion

20-645E4 engine (models MP45, MP45M, MP45B, HG20E4B only)20-645E4,E4B (models S20E4 & S20E4B), E5,E7,E7B,E7C,E9,E9B,

EIOB engines

BOLT ASM. .. Chamber to crankcase - Includes spacer -F& 1-3/8 in.Hold down flange - Formerly 271749 bolt and 8133334 washer

BOLT ASM. .. Chamber to crankcase - Includes washer - For 2-1/8 in.Hold down flange - Replaces 8453449

BOLT.. Expansion joint and ada ter mounting - 1/2 -20x 2 hex. head“JNUT .. Spl: - 1/2 -20 hex - St~ ess steel - Replaces 8284621- Slflkg.

COMPOUND .. Thread8278929 ..1 quart 8315394 ..4 OZ. tube

SHIELD ASM. .. Heat - Rear - RightSHIELD ASM. .. Heat - Rear - LeftSHIELD ASM. .. Heat - Intermediate rear, intermediate front,

and front - Right and leftSHIELD ASM. .. Heat - Center - right and leftSHIELD ASM. .. Heat - Expansion joint - Early 20-645E4,E5,

E7,E9 engines onlySHIELD ASM. .. Heat - Accessory drive endBOLT.. Heat shield mounting - 3/8 - 24x 1-1/4 hex. headNUT.. Speeial - 3/8 -24 hex.BOLT.. Expansion joint heat shield

1/2 - 20x 2-1/4 hex. headWASHER.. Plain - 1/2

JSee Cata!or 321, Parts List 1300 for Heat Shiek!s Amdicabk to Mo&lr MP45, MP45M, MP45B, and‘ HG20E4B”

. . .




Previously Applied Exhaust Chambers Having Blanket Type Insulation12,16,20-645 E4,E5 Engines

Ref. PartNo. Number

+1 8367405+1 8365665

2 83681372 8367522

●3 83656624 8367521

●5 83656636 83656647 84089858 8408987

{9 8328188/9 9557143

-l-w-7 I-FL--L u---i

P.L. No. B72

Camshaft Drive End Accessory Drive End

QuantityRequired

PLATE B72-8

Description

A

1

‘1

-

‘12

:

—

i

1

-1-2

‘141

‘1

12-645 E4,E5 engines16-645 E4,E5 engines20-645E4 (incl. Model 999-20) and 20-645E5 engines

CHAMBER ASM. .. ExhaustCHAMBER ASM. .. Exhaust I Rear

CHAMBER ASM. .. ExhaustCHAMBER ASM. .. Exhaust 1 Center

CHAMBER ASM. .. Exhaust - Intermediate rearCHAMBER ASM. .. Exhaust - Intermediate - Rear and frontCHAMBER ASM. .. Exhaust - Intermediate frontCHAMBER ASM. .. Exhaust - FrontJOINT ASM. .. Expansion - Between chambersJOINT ASM. .. Expansion - Adapter to turbochargerSCREEN ASM. .. Adapter - Non trap - Utex 8393922SCREEN ASM. .. AdarXer - TraD twe - Utex 9558715- Reed’s. 8358828

I 8482700, and 95263~1 “ - “

{ Trap Type Adapter Screen 9557143 can be appiied to 12 Cylinder Engines using the Non Trap Adapter Screen8328188 only l~the Exhau.s~ Chamber 8367405 is replaced with 8365665 Chamber Assembly and 8358834 Gasket isapplied.

10 933772411 8309214

{12 835883413 830921314 8309212

#15 8460207

#16 9318052

17 828782718 933862619 ----

65

1

3:

36

7070As Requi

108

:

d

60

112112cd

GASKET.. Exhaust chamber to crankcase - Replaces 8281295 and 8459714GASKET.. Expansion joint to chamberGASKET.. Exhaust chamber to adapterGASKET.. Adapter to expansion jointGASKET.. Expansion joint to turbochargerBOLT ASM. .. Chamber to crankcase - Includes spacer - For 1-3/8 in.

hold down flange - Formerly 271749 bolt and 8133334 washerBOLT ASM. .. Chamber to crankcase - Includes washer - For 2-1/8 in.

hold down flange - Replaces 8453449BOLT .. Expansion joint and adapter mtg. - 1/2 -20 x 2 hex. headNUT.. 1/2 -20 hex. - Stainless steel - Replaces 8284621COMPOUND .. Thread

8278929 ..1 quart 8315394 ..4 OZ. tube

13 B72


P.L. No. B72

Ref. PartNo. Number

i345677

:101112

131415

*15A16171819

:;2223

*24*25*26

8349890834988483661578349885836615683683118366155836855583498888349889834988683498878349891.

332870283232888116249

1033433328701

181364103321103026

8365155181364103321103026

6923644180126120390


Exhaust Chamber Insulation - Blanket Type12, 16,20-645 E4,E5 Engines

PLATE B72-9

QuantityRequired

—

A

i1

36As

4

:8

;22444

B :- c- ..1 ‘1-1 ‘1

-i

‘11 21 11 11 11 1

48 1:

equired2 248 1;8 108 10

; ;2 22 25 65

:

Description

12-645 E4,E5 engines16-645 E4,E5 engines20-645E4 (incl. Model 999-20) and 20-645E5 engines

INSULATION .. Exhaust chamber - Camshaft drive endINSULATION .. Exhaust chamber - SideINSULATION .. Exhaust chamber - SideINSULATION.. Exhaust chamber - SideINSULATION .. Exhaust chamber - SideINS ELATION.. Exhaust chamber - SideINSULATION.. Exhaust chamber - SideInsulation’.. Exhaust chamber - SideINSULATION.. Exhaust chamber - SideINSULATION.. Exhaust chamber - SideINSULATION.. Exhaust chamber - SideInsulation’.. Exhaust chamber - SideINSULATION.. Exhaust chamber - Accessory drive end

BRACKET.. Insulation supportBOLT.. Bracket to exhaust chamber - 1/2 -20x 2-1/4 hex. headWIRE.. Lock - No. 16-50 ft. lengthWASHER .. Plain - 1/2SPACER ASM. .. Insulation

BOLT.. 3/8 - 24x 1 hex. headWASHER .. Lock - 3/8NUT.. 3/8 -24 hex.

SPACER ASM. .. InsulationBOLT.. 3/8 - 24x 1 hex. headWASHER .. Lock - 3/8NUT.. 3/8 -24 hex.

SPACER .. InsulationBOLT.. 3/8 - 16x 1-1/2 hex. headWASHER .. Plain - 1/2

B72

EL EC TE O-MOTIVE DIVISION GENERAL MOTORS COt PO RATION


12-645 E4,E5 engines



PLATE B72-9

15 B72



Thermocouple Application with Ungrounded Hot Junction and Rigid Conduit8-645 E2,E5,E6,E7,12, 16-645 E2,E5,E6,E7,E8 and 20-645 E4,E5,E7,E9 Engines

;_JF*\

Ii “- ~-’{f. ... ---- -.... . 0

13 5

1:16 3

2

d

i ‘,,,

/ 1’

/ IF —1

VIEW A-A

J--!-I -=+” - -“ “ “-J

PLATE B72-10

Ref. PaxtNo. Number

1 84629812 83904983 84273614 8122056

4 81169365 84273046 84509156 84320877 8433017

*7 84330168 84273059 8451145

10 834861911 819859212 8H&1314 610122315 12039316 803514517 8457714

QuaReq

B

.

88

4

i111I44

1:1212]~2

i-

.

1313

:ityred

T

-.---.

i:F

. .-.

17 1617 16

H2020

I s RequiredAs Required I I- A.R

i8

‘1

k4

2;2020206

i

i11

;642

161616164

i8-

‘1

k4

2:2020206

A.R.10

i11I

2;2

2:242424

i)i11

:104

2:242424

8

Description

8-645 E2,E6 engines8-645 E5,E7 engines12-645E2,E6,E8 engines12-645 E5,E7 engines16645 E2,E6,E8 engines16-645E5,E7 engines20-645E4 engines20-645E5,E7,E9 engines

THERMOCOUPLE .. Exhaust man.-Repl. 8390776TUBE.. Terminal - ThermocouplePACKING.. I/8 in. sq. - Approx. 100 ft. per rollCO;~U~o.f~/4 in. rigid stl. -1.05 O.D. x .824

PIPING-.. 3/4 in. Std.wrought Sd. -20 ft.BOX .. OutletBRACKET.. Outlet box mount@gBRACKET.. Outlet box mounUngBRACKET.. Outlet box mountmg - Right sideBRACKET.. Outlet box mounting - Left sideBOX.. Outlet - Accessory drive endBRACKET.. outlet box mtg. - Repl. 8427454PLUG .. Pipe - 3/8 M.P.T.PLUG .. Pipe - 3/4 M.P.T.UNION .. Pipe - 3/4 M.P.T.BOLT.. 5/16- 18 x 1-1/4 hex. headWASHER.. Plain - 5/16WASHER .. Plain -.344 I.D. X .688 O.D.NUT.. 5/16- 18 hex.COUPLING.. Flexible - Conduit connection

8450914B, 8451331B, 8451365B, 8451484C, 8451377B, 8451488C, 8451493C, 8451494C, 8451577

B72 16

EL EC T 80-MOTIVE DIVISION GENERAL MOTORS CORPORATION


Thermocouple Application with Ungrounded Hot Junction and Flexible Conduit8,12,16-645 E2,E5,E6,E7,E7B, E7C and 20-645 E5,E7,E7B,E7C Engines

_;_J&_..\Ii -c, _

. . . -----. . .

-. ,

., 1131415- “,

: 1,~,VIEW A-A

=// *L

I ,f:.,1

Ref. PartNo. Number

1 84629812 83904983 8427361

*4 93340865 93340886 93342137 93342128 8427304

●9 84509159 8432087

10 834861911 819859212 18008113 610122314 12039315 8035145

A

99

—

B

88

:.

i

1313

ant@.

D

1212

444

428

:8

As Req~4 8 84 6 6

6i i4 i 628 Ii 1:8 12 128 12 128 12 12

I—

-

i

1717ed

2

d41288

i2

16161616

—

i

1616

U1

PLATE B72-I 1

—

.

&2020

128

i

:16161616

1610

Ii10

2:202020

_..ll

Description

8-645 E2,E6 engines8-645E5,E7,E7B,E7C engines12-645 E2,E6 engines12-645 E5,E7,E7B,E7C engines16-645E2,E6 engines16-645 E5,E7,E7B,E7C engines20-645 E5,E7,E7B,E7C engines

THERMOCOUPLE .. Exhaust manifold - Repl. 8390776TUBE .. Terminal - ThermocouplePACKING .. 1/8 in. square - Approx. 100 ft. per rollCONDUIT ASM. .. Flexible metal - 46-1/2 in. longCONDUIT ASM. .. Flexible metal - 32-1/2 in. long

CONDUIT.. 3/4 in. flexible metal - Sold per footCOUPLING.. Flexible conduit - 3/4 in.

BOX .. OutletBRACKET.. Outlet box mountingBRACKET.. Outlet box mountingPLUG .. Pipe - 3/8 M.P.T.PLUG .. Pipe - 3/4 M.P.T.BOLT .. 5/16 - 18x 1-1/4 hex. headWASHER .. Plain -5/16WASHER .. Plain -.344 I.D. x .688 O.D.NUT.. 5/16 -18 hex.

9334076A, 9334077A, 9334078A, 9334079A, 9334080A, 9334081A, 9334082A

17 B72



Thermocouple Application with Grounded Hot Junction8-645E2,12-645E2,E5,16-(M5E2,E4,E5 and 20-645E5 Engines

I

&..J_L-J !I

.- .-

Normally Aspirated Engines

L.. -.-

Turbocharged Engines

PLATE B72-12

Ref. PartNo. Number

QuaReql

1 83466792 81629613 83472584 83683144 83653224 83691445 83466806 83466817 1328308 1202179 6923644

10 180126

tityired

D-

12

‘I

44

44

-

i

16

‘1

>5

>5

Description

8-645E2 engines12-645E2 engines16-645E2 engines12~5E5 engines16-645E4,E5 engines20445E5 engines

THERMOCOUPLE .. Exhaust manifoldBOX .. Outlet - Incl. brkt. mtg. holes - Formerly 8346680BRACKET.. Outlet box mountingBOX ASSEMBLY .. Includes mounting channelBOX ASSEMBLY.. Includes mounting channelBOX ASSEMBLY.. Includes mounting channel

BOX .. Outlet - Welds to channelCOVER.. Outlet boxSCREW.. Box mounting - No. 10-24 x 3/8 rd. hd. slottedWASHER .. Lock - No. 10SPACER.. Box assembly mountingBOLT.. Box asm. mounting - 3/8 - 16x 1-1/2 hex. head

8347261A, 8368315, 8347260B, 8365156A, 8347259B, 8369145

B72 18

EL EC TR O-MOTIVE DIVISION GENERAL MO TOt S CO@ PO RATION


Exhaust Chamber And Heat Shield Application16,20-645F4B, ~B Engines

..


[

29

‘mf~\._.--

I

1! r1,; ,1

Ii-.. —

““’fl, “–” -

“’i--- ,-._..+

28 32

ti

,,.. .- .

----\_f-----

IA---—-A ..L_..-

Heat Shield Application

Camshaft Drive End Accessory Drive End

PLATE A72-13

Ref. Part @Y-No. Number Req. Description

A -- B

1 9553652 I 12 95535063 8348620 : :4 9316672 1 15 93166736 8287827 : ;7 9338626 6 68 9517566 1 -

*9 9524165 210 9517567 ‘1 -

“11 951870912 9517568 ‘1 ;13 8348620 12 1614 8408985 3 415 8408987 1 116 955714317 9337724 : 1;18 8309214 6 8

16-645 F4B,F7B Engines20-645 F4B,F7B Engines

CHAMBER ASM. .. Exhaust - RearCHAMBER .. Exhaust

PLUG .. Pipe - 1/2 M.P.TGASKET.. Cover flange to manifold flangeFLANGE .. CoverBOLT .. Cover flange to manifold flange - l/2-20x 2 hex. headNUT ..1 /2-20 hex.

CHAMBER ASM. .. Exhaust - Intermediate rearCHAMBER ASM. .. Exhaust - Intermediate front and rearCHAMBER ASM. .. Exhaust - Intermediate frontCHAMBER ASM. .. Exhaust - CenterCHAMBER ASM. .. Exhaust - Front

PLUG .. Pipe - 1/2 M.P.T.JOINT ASM. .. Expansion - Between chambersJOINT ASM. .. Adapter to turbochargerSCREEN ASM. .. AdapterGASKET.. Chamber to crankcaseGASKET.. Expansion joint to chamber

19 B72

EL EC Tt O-MOTIVE DIVISION GE NE CAL Mo lots CO CPORATl ON

P.L. No. B72

Ref. PartNo. Number

19 835883420 830921321 830921222 931805223 828782724 9338626

*25 ----

26 9320186*27 8358827

28 8351254

29 9326966

*3O 836047831 9326969

32 8419243181370

~ 8261074

Qty.Req.

IA -

B

II 11

i 148 6092 11292 112As Req.


Description

16-645F4B,F7B”Engines20-645F4B,F7B Engines

GASKET..Chamber toadapterGASKET.. Adapter to expansion jointGASKET.. ExFWsion joint to turbochargerBOLT ASM. .. Cnamber to crankcase - Includes washerBOLT.. Expansion joint and adapter mounting - l/2-20 x 2 hex. headNUT.. 1/2-20 hex. - Stainless steelCOMPOUND .. Thread

8278929 .. 1 Quart 8315394 .. 4 oz. Tube

SHIELD ASM. .. Heat - Rear right - Includes cut-out for inspection portSHIELD ASM. .. Heat - Rear leftSHIELD ASM. .. Heat

16-645 F4B,F7B engines - Front - Right and left20-645 F4B,F7B engines - Intermediate rear, intermediate

front, and front - Right and leftSHIELD ASM. .. Heat - Intermediate rear left and intermediate

front rightSHIELD ASM. .. Heat - Center - right and leftSHIELD ASM. .. Heat - Intermediate right rear and intermediate

left frontSHIELD ASM. .. Heat - Accessory drive endBOLT.. Heat shield mounting - 3/8-24 x 1-1/4 hex. headNUT .. Special -3/ 8-24 hex.

B72 20

EIECTR O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION

parts List No. B74TURBOCHARGER APPLICATION

Turbocharger, Aftercooler, Air Duct And Auxiliary Generator DriveAll 645 Turbocharged Engines

PLATE B74-I

Ratchet Clutch Turbocharger Reference Chart

Standard Height Exhaust Duct

Ratchet clutch turbochargers, previously furnished on marine and some industrial engines, are no longer available. Whenreplacement is necessary, it is advised to use the corresponding roller clutch turbocharger. The original replacement rollerclutch turbochargers for marine engines, as indicated by the (/) symbol below have been replaced by the fuel efficient“EB” design turbochargers. See the reference chart for roller clutch turbochargers - standard height exhaust duct for theappropriate part numbers. All ratchet clutch turbochargers returned to Electro-Motive for remanufacture will beconverted to the latest roller clutch design. Unit exchange turbocharger part numbers include the change out gasket kits.

EngineModel

Application

L$-645E5,E7R8-645 E5,E7

L12-645E4L12445E4L12-645E5,E7R12-645E5,E7

L16-645E5,E7R16-645E5,E7

L20-645E5,E7R20-645E5,E7

TurbochargerChange OutGasket Kit

Part Number

84149078414907

8414907841490784149078414907

83802448380244

83802448380244

AftercoolerChange OutGasket Kit

Part Number

Discontinued Ratchet Replacement RollerClutcPart 1

New

Turbocharg[mberUnit Exch.

rGearRatio

ClutclPart r

New

TurbochargedJmberUnit Exch.

/9319025/9319026

8413708/+{8379296{8379297

;::;;$?

{8380124f8380125

GearRatio

84318678432523

8438542843204384125988412599

84117998411800

84124298412430

84374198433894

8439538843968884137138413714

84137098413710

84137118413712

19.7:119.9:1

18:119.7:118:1

18.2:1

18:!18.21

18:118.2:1

+9319023/9319024

9330368/+{8369662{8369663

{8363759{8363760

{8374985{8374986

9.7:19.9:1

18:19.7:118:18.2:1

18:118.2:1

18:118.2:1

83729258372925

8372925837292583729258372925

83656468365646

83656468365646

/{No corresponding roIler clutch turbocharger; freplacement is required, turbocharger is to be rebuilt, but with a rollerclutch.

Roller Clutch Turbocharger Reference Chart

Standard Height Exhaust Duct

Unit Exchange Turbocharger Part Numbers Include The Change Out Gasket Kits

Turbochargerchange-outGasket Kit

Part Number

8414907841490784149078414907841490784149078414907

84149078414907841490784149078414907

AftereoolerChange-OutGasket Kit

Part Number

8372925837292583729258372925837292583729258372925

83729258372925837292583729258372925

Roller Clutch ReshXment RollerEngineModel

Application

L&545E4LfM45E4BL%545E4BL8-645E5,E7R8445E5,E7L&645E7BR8-645E7B

L12-645E4L12-645E4R12445E4L12-645E4BR12-645E4B

-iPart

New

“bochargerlmberUnit Exch.

931766595299059319025931902695268689526869

84137088413708837929784920609084531

Clu;clPart F

New

TurboChargezmberUnit Exch.

GearRatio

19.7:119.7:119.7:119.7:119.9:119.7:119.9:1

18:118:1

18.2:116.8:116.8:1

GearRatio

8480050909649295032189319023931902495032199503220

83960559330368836966384913839326195

8408094

9096492909649295032209096492

841028384102839553290

9553290

8413906

9317665931766595268699317665

84137078413707

19.7:1

19.7:119.7:119.9119.7:1

18:118:1

16.8:1

16.8:1

(Continued on Next Page)

1 B74

EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO R? OB AT ION

P.L. No. B74TURBOCHARGER APPLICATION


Standard Height Exhaust Duct(Continued)

Roller Clutch Replacement Roller Turbocharger Aftercooler

Engine Turbocharger Clutch Turbocharger Change Out Change Out

Model Part Number Gear Part Number Gear Gasket Kit Gasket Kit

Application New Unit Exch. Ratio New Unit Exch. Ratio Part Number Part Number

L12-645E4B 9515699 9521991 17.9:1 8414907 8372925L12-645E5,E7 8369662 8379296 18:1 9515699 9521991 17.9:1 8414907 8372925R12-645E5,E7 8369663 8379297 18.2:1 9534189 9536274 17.9:1L12-645E7B

8414907 83729259328969 9084530 16.8:1 9515699 9521991 17.9:1 8414907 8372925

R12-645E7B 9326195 9084531 16.8:1 9534189 9536274 17.9:1 8414907 8372925L12-645E7B 9515699 9521991 17.9:1 8414907 8372925R12-645E7B 9534189 9536274 17.9:1 8414907 8372925L12-645E9,E9B 8491383 8492060 16.8:1 8414907 8372925

L16-645E4 8368223 8372778 18:1 8358500L16-645E4

83685% 18:1 +{{/83802449330369

83656468372778 18:1 8358500 8368596 18:1 8380244 8365646

L16-645E4 8391504 8418818 19.7:1L16-645E4

8380244 83656468491823 8492060 16.8:1 8380244 8365646

R16-645E4 8363760 8379295 18.2:1 9509654 9526871 16.8:1 8380244 8365646R16-&15E4 9084533 9087158 16.8:1 9509654 9526871 16.8:1 8380244 8365646L16-645E4B 9508755 9526865 16.8:1 9525504 9529906 16.8:1 8380244 8365646R16-645E4B 9509654 9526871 16.8:1 8380244 8365646L16-645E4B 9500419 9526864 17.9:1 8380244 8365646R16-645E4B 9526473 9529908 17.9:1 8380244 8365646L16-645E5,E7 8363759 8379294 18:1 9500419 9526864 17.9:1 8380244 8365646R16-645E5,E7 8363760 8379295 18.2:1 9526473 9529908 17.9:1 8380244 8365646L16-645E5,E7 9084532 9087159 16,8:1 9500419 9526864 17.91 8380244 8365646R16-645E5,E7 9084533 9087158 16.8:1 9526473 9529908 17.9:1 8380244 8365646L16-&5E7B 9525504 9529906 16.8:1 8380244 8365646L16-645E7B 9509652 9526870 16.8:1 9500419 9526864 17.9:1 8380244 8365646R16-645E7B 9509654 9526871 16.8:1 9526473 9529908 17.9:1 8380244 8365646L16-645E7B 9500419 9526864 17.9:1 8380244 8365646R16-&$5E7B 9526473 9529908 17.9:1 8380244 8365646L16445E9 8491823 8492061 16.8:1 8380244 8365646L16-645E9B 9525504 9529906 16.8:1 8380244 8365646L16-645EIOB 9525504 9529906 16.8:1 8380244 8365646

L20-645E4 8366072 8377586 18:1 ,68* +t+/838Q2~ 8365646R20-645E4 8374986 8380125 18.2:1 9509660 9526873 . 8380244 8365646R20-645E4 9085863 9093612 16.8:1 9509660 9526873 16:8:1 8380244 8365646L20-645E4B 9509656 9524439 16.8:1 {+{+8380244 8365646L20-645E4B 9525506 9529907 16.8:1 8380244 8365646R.20-645E4B 9509660 9526873 16.8:1 8380244 8365646L20-645E4B 9500420 9526867 17.91 8380244 8365646R20-645E4B 9526472 9529909 17.91 8380244 8365646L20-645E5,E7 8374985 8380124 18:1 {{/9553291 17.9:1 8380244 8365646R20-645E5,E7 8374986 8380125 18.2:1 {++9553292 17.9:1 8380244 8365646L20-645E5,E7 9085862 9093611 16.8:1 {{{9553291 17.9:1 8380244 8365646R20-645E5,E7 9085863 9093612 16.8:1 {{{9553292 17.9:1 8380244 8365646L20-645E5,E7 8491825 8492062 16.8:1 /+/9553291 17.9:1 8380244 8365646L20-645E7B 9509658 9526872 16.8:1 {{{9553291 17.9:1 8380244 8365646R20-645E7B 9509660 9526873 16.8:1 {++9553292 17.9:1 8380244 8365646L20-645E9 8491825 8492062 16.8:1 8380244 8365646L20-645E9B 9525506 9529907 16.8:1 8380244 8365646LXI-645EIOB 9509656 9524439 16.8:1 8380244 8365646

..-. . . . . . . . . . .. . . . . . . . . . . ..-+ff Replacement turbocharger has reduced height exhaust duct Und requues appltcanon OJaaapter spacer YX06YI. bee

Parts List B82.

}f+fFormodelsJUP36,

B74

MP45 and 999-20, one roll of 8133199 tape& required for application to turbocharger hatch.

-1

I

A



EngineModel

Application

L8-645E4BL8-645E7,E7BR8-645E7,E7BL8-645E7CR8-645E7C

L12-645E4BL12-645E7,E7BR12-645E7,E7BR12-645E7BL12-645E7CR12-645E7CL12-645E7CR1245E7CL12-645E9B

L16-645E4BR16-645E4BL16-645E7BR16-645E7BL16-645E7CR16-645E7CL16-645E7CR16-645E7CL16-645E9BL16-645EIOB

L20+15E4BL20-645E4BR20-645E4BL20-645E7BR20-645E7BR20-645E7BL20-645E7CR20-645E7CL20-645E7CR20-645E7CL20-645E9BL20-645EIOB



Reduced Height Exhaust Duct

Roller ClutchT1

Part INew

95543539554353955435495468619546863

953121795543459554344954727695543559547272954727395472769531217

9512453955435195543469554350954663295466349528223954663395124539512453

955434895543499554352955329195543529553292954652595467199546635954652895543499554348

:bocharger~mberUnit Exch.

9551898

9557028

95570279557028

9524134

955271195533419543498955320995241349524134

9553197955334295532109553208

GearRatio

19.7:119.7:119.9:119.7:119.9:1

16.8:17.9:16.8:17.9:16.8:16.8:17.9:117.9:116.8:1

16.8:116.8:117.9:117.9:116.8:116.8:117.9:117.9:116.8:116.8:1

16.8:116.8:116.8:117.9:116.8:117.9:116.8:116.8:117.9:117.9:116.8:116.8:1

Replacement RollerClutcPart 1

New

9547276

95472739547276

95282239546633

9553292

95466359546528

Turbocharg,mberUnit Exch.

9557028

95570279557028

95434989553209

95532109553208

GearRatio

17.9:1

17.9:117.9:1

17.9:117.9:1

17.9:1

17.9:117.9:1

TurbochargerChange OutGasket Kit

Part Number

84149078414907841490784149078414907

841490784149078414907841490784149078414907841490784149078414907

8380244838024483802448380244838024483802448380244838024483802448380244

+{+/838024483802448380244838024483802448380244838024483802448380244838024483802448380244

f /+{For Model MP45B, one roII of 8133199 tape b required for application to turbocharger hatch.

Ref. PartNO. Number

; 8Xlii93 1814294 181431

Qty.Req.

r

A---B-.- C

111111

222222444

Description

All 8 and 12-645 Turbocharged EnginesAll 16 and 20-645 Turbocharged Engines Except 2W5EIOB2W5E 10B Turbocharged Engine

TURBOCHARGER ASM. .. Engine - See above tablesGASKET.. Turbocharger mounting - Replaees 8185583BOLT.. Turbocharger mounting - 1/2 - 20x 1-1/4 hex. headBOLT.. Turbocharger to camshaft housing- 1/2 -20x 1-1/2 hex. head

AftercoolerChange OutGasket Kit

Part Number

83729258372925837292583729258372925

837292583729258372925837292583729258372925837292583729258372925

8365646836564683656468365646836564683656468365646836564683656468365646

836564683656468365646836564683656468365646836564683656468365646836564683656468365646

3 B74

EL EC Tt O-MOTIVE DIVISION GE PJC @At MO TOt S CORPORATION


Ref. PanNo. Number

#23

●24*24*25*26$$27

●28●29*3O

313132

;:3334343535

8260114186342

610122982612888140912835410181167388460738827172582612008348617

186339186338

6101229179845179841

610122582889748409891843545982888478357355828217483573548439498828217982845988352305

8435460

82%7018405520840551994285668534519

8534979

8405600840559994285669087078840348584995699087079454914427563193930

9423205103341

6101225

Qty.Req.—

A

2

3:666

-

B

2

3:666

h“ Re”11

:22

$992

‘2

‘2

42

8

i6

-2

-2

k

i2

i6

—

c

2

3:666

Description

All 8 and 1245 Turbocharged EnginesAll 16 and 20-645 Turbocharged Engines Except 20-645EIOB20-645EIOB Turbocharged Engines

WASHER .. Plain - 1/2BOLT.. Turbocharger to camshaft housing - 1/2 -20x 6 hex. headWASHER.. Flat - 1/2BOLT.. Turbocharger to camshaft housing - 3/4 - 16x 11-5/16 hex. headWASHER .. Hardened - 3/4DAMPERWIRE .. Lock - 3/64 dia. -500 ft. lengthDRIVE ASM. .. Auxiliary generator - See Parts List B62PLATE.. Cover - Applied when auxiliary drive is not requiredGASKET.. Auxiliary drive or cover plate mountingPLUG.. Pipe - 1/8 M.P.T. square socket - Headless - Applied to cover plateBOLT.. Auxiliary drive mounting - 1/2 - 20x 5-1/4 hex. headBOLT.. Cover plate mounting - 1/2 - 20x 5 hex headWASHER .. Flat - 1/2BOLT.. Auxiliary drive mounting - 3/8 - 16x 1-3/4 hex. headBOLT.. Cover plate mounting - 3/8 - 16x 1-1/4 hex. headWASHER.. Flat - 3/8AITERCOOLER ASM. .. Turbocharger- UTEX No. 82%301AFTERCOOLER ASM. .. Turbocharger - UTEX No. 8398024A~ERCOOLER ASM. .. Turbocharger

HEADER.. Aftercooler core - OuterHEADER.. Aftercooler core - OuterCOVER ASM. .. Aftercooler core - InnerCOVER.. Aftercooler core - InnerCOVER.. Aftercooler core - Inner

PIN .. Dowel - LocatingCORE ASM... Aftercooler (Young) - Replaces 8529762CORE ASM. .. Aftercooler (Young) - See Ref. No, 27 for

optional coreCORE ASM. .. Aftercooler (Young) - See Ref. No. 27 for

optional coreROD.. Air baffleROD.. Air bafflePLUG.. Expansion endSCREW.. Cap - 5/16 - 24x 7/8 hex. socket - Includes nylon insen

CORE ASM. .. Aftercooler (Harrison) - See Ref. No. 23 foroptional core

CORE ASM. .. Aftercooler (Harrison) - See Ref. No. 23 foroptional coreROD.. Air bafflePLUG.. Expansion endSCREW.. Cap - 5/16 - 24x 7/8 hex. socket - Includes nylon insert

GASKET.. Outer header to core - Replaees 8357299GASKET.. Outer header to core - Replaces 8357357GASKET.. Inner cover to core - Replaces 8261245GASKET.. Inner cover to core - Replaces 8357356BOLT.. Core mounting - 3/8 - 24x 1-1/2 hex. head - Replaces 9422262BOLT.. Core mounting - 3/8 - 24x 1-1/4 hex. headBOLT.. Header to core - 3/8 -24x 3-1/2 hex. head - Replaces 9422263BOLT.. Header to core - 3/8 -24x 3-1/4 hex. headWASHER .. Plain - 3/8WASHER.. Flat (Washer is Cadmium plated) - 3/8

+All current production 16 and 20 cylin&r engirte turbocharger ajiercoofers have I inch support dowelsand matingtuppingpads 839969S. Previously, aftercoolers had5 /8 inch support dowels and tappingpads 8282175. It isrecommen&d. l~aftercoolers having these5/8inch support dowel.sare removedfor cleaning, that these5J8 dowelsbereplaced withstepdownsupport dowe15/8inch to I inch and thatmppingpad8282175bercpfaced with8399695.Innercover 8357354h been re&signed for 1 inch dowels 8399786. B%en ordering new or unit exchange aftercoolers.tapping pad 8399695is included


EL EC TR O-MOTIVE DIVISION GE NE CAL MO TOCS CO RPO tATION

Ref. PanNo. Number

/3;

{36

:;

{:

414242434445464748495051

*52

@::

*55$56

*5758

:61

● 62*63

64●65

E68697071

;:

z

767778

----8399786

8399694

1864856101225

103026839969583572988403484

181364186485

610122582821758399695828217682821778400470828217882699858460309846024095301058460334

84602409327567

84602408460205841680384168049418045427560446681193221

94165158460239

1814296101229826119882612828294874179841

610122582893508098595

12014180274288289576

Qty.Re~


Description

A118and 12-645TurbochargedAll 16 and 20-645 Turbocharged Engines Except 20-645EIOB20-@5E 10B Turbocharged Engines

AFTERCOOLER ASM. .. Turbocharger (continued)PIN .. Dowel - .9970x 1-7/16 in. long - One end drilled - 3/8 -24-

formerly 8282179- See Note on Page 4PIN .. Dowel - Stepdown - 5/8 to 1 inch - One end drilled -

applied only to inner covers with 5/8 straight supportdowels - See Note on Page 4

BOLT.. Header to cover - 3/8 -24x 1-3/4 hex. headWASHER .. Flat - 3/8NUT ..3/ 8-24 hex. - For shipping purposes onlyPAD .. Tapping -1 inch dowel holes - See Note on Page 4

GASKET.. Aftercooler mountingGASKET.. Aftercooler mountingBOLT.. Ntercooler mounting -3/8 -24x 1 hex. headBOLT.. Aftercooler mounting - 3/8 -24x 1-3/4 hex. headWASHER.. Plain - 3/8PAD .. Tapping - 5/8 inch dowel holesPAD .. Tapping - I inch dowel holesGASKET.. Pad mountingBOLT.. Pad mounting - 5/8 - 18x 1-3/4 hex. head drilledBOLT.. Pad mounting - 5/8 - 18x 1-5/8 hex. head drilledWASHER .. Special - 5/8AIR DUCT.. Heat exchangerAIR DUCT.. Heat exchanger

}Right Bank

NUT.. Saline - 7/16 -14AIR DU~- ~.Heat exchanger - Replaees 8343252AIR DUCT.. Heat exchanger - 16,20-645E4,E5,E7,E9 engines

and 16@-645E4B,E7B,E9B,E10Bengines prior to May, 1980NUT.. Spline -7/16 -14

AIR DUCT.. Heat exchanger - 16@@5E4B,E7B,E9B,E1OB engines after May, 1980 and16,20-645E7C enginesNUT.. Spline - 7/16 -14

GASKET.. Air duct to compressor scrollGASKET .. Air duet to air boxGASKET .. Air duct to air boxBOLT.. Air duct to scroll -7/16 - 14x 1-7/8 hex. headBOLT.. Air duct to scroll -7/16 - 14x 1-1/2 hex. headBOLT.. Air duct to scroll - 7/16 - 14x 2-1/4 hex. headBOLT.. Air duet to scroll -7/16 - 14x 1-1/4 hex. headNUT.. Lock - 7/16 -14 hex.

Left Bank

I

WASHER .. Pl&n - .479-I.D. x 3/4 O.D. x 1/8 in. thick - HardenedBOLT.. Air duct to air box - 1/2 -20x 1-1/4 hex. headWASHER.. Flat - 1/2COVER .. Stubshaft’GASKET .. Cover mountingSEAL .. StubshaftBOLT .. Cover mounting - 3/8 - 16x 1-1/4 hex. headWASHER .. Flat - 3/8TUBE ASM. .. Drain

TUBING .. 1/2 O.D. x .035 wall - Copper brazed steel - Sold by the foot-20 ft. minimum .

NUT.. 1/2 in. tubeCONNECTOR .. 1/2 M.P.T. X 1/2 tubeCLIP .. Tube SUppOrt

THERMOCOUPLE.. Turbocharger

*79 8462981 111- THERMOCOUPLE .. Turbocharger - 645E7,E7B,E7C marine engines*8O 9317298 A.R. - WIRE .. Thermocouple - Sold per foot - Apprommately 50 ft. required

5 B74

.

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P 70

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.



Marine Turbocharger Conversion Kits(Not Illustrated)


A - - 8-645 engine turbochargers- B - 12,16,20-645 engine turbochargers with 16.8:1 gear train- - c 12,16,20-645 engine turbochargers with 17.9:1 gear train

Refer to M. I. 276, Revision B for de~aik on turbocharger rotation conversion.

Turbocharger Rotation Conversion Kits - Left to Right

1

2

3

4567

:10111213141516

9548053

9548050

9557428

8387223836400983639588425304841128083640178261102836401684253039538682846728995343798460229

1

37

i

:411

i

1

371

i14I1

i

1

KIT .. Turbocharger rotation conversion - Left hand (19.7:1)to right hand (19.9:1)

KIT .. Turbocharger rotation conversion - Left hand toright hand -16.8:1 high capacity gear train

KIT .. Turbocharger rotation conversion - Left hand toright hand -17.9:1 high capacity gear train

WASHER .. 1/2 in. hardenedBOLT.. Idler shaft mounting - 1/2 - 13x 3-3/4 hex. head - DrilledPLATE .. Retainer - Drive idler gear - Formerly 8463958GEAR .. Carrier driveSTUBSHAFT.. IdlerGEAR AND BEARING ASSEMBLY .. Carrier idlerWASHER .. ThrustGEAR AND BEARING ASSEMBLY .. Drive idlerPLATE.. Retainer - Carrier idler gearPLATE .. Retainer - Carrier idler gearSTUBSHA~.. Idler - Carrier gearSTUBSHAIW.. Idler - Carrier gearBOLT.. 1/2- 13 x l-1/4 with 1/2 socket head

Turbocharger Rotation Conversion Kits - Right to Lefi

17

18

19

2021222324252627282930313233343536

9548054

9548051

9557427

1008038358567835858093199448358573835857484936789319942835857183912738358579835858283140578363847955015695501579557579

KIT.. Turbocharger rotation conversion - Right hand (19.9: 1)to left hand (19.7:1)

KIT.. Turbocharger rotation conversion - Right hand toleft hand -16.8: I high eapaeity gear train

KIT.. Turbocharger rotation conversion - Right hand toleft hand -17.9:1 high capacity gear train

SCREW.. Thrust washer - No. 6 -32x 1/2 flat headBOLT.. Idler shaft mounting - I/2 -13 x 3-1/2 hex. head - DrilledBOLT.. Idler shaft mounting - 1/2 -13 x 4-3/4 hex. head - DrilledBOLT.. Idler shaft mounting - 1/2 -13 x 3-1/2 -12 pt. drilledRING .. Retaining - Idler gearPLATE .. Retainer - Idler gearPLATE .. Retainer - Idler gearPLATE .. Retainer - Idler gearSPACER .. Bearing - FrontGEAR.. Carrier driveWASHER .. ThrustSPACER.. BearingBOLT.. Cover plate - 1/2 - 13x 1-1/4 hex. head - DrilledCOVER .. Blind - Idler gearGEAR ASSEMBLY .. IdlerGEAR ASSEMBLY .. IdlerGEAR ASSEMBLY.. Idler

REVISED JULY, 1989 B74



M2 ~. e Turbocharger Conversion Kits


Gear Ration Conversion Kits -16.8:1 to 17.9:1

1 9552607 1 KIT .. Gear ratio conversion -12,16,20-645 ~ handrotating engine turbocharger with 16.8:1 gear train

2 8358575 1 GEAR.. Carrier drive3 9538682 1 PLATE.. Retainer4 9534379 STUBSHAFT ASSEMBLY.. Idler gear5 9553456 ; TAG .. IdentKlcation - Turbocharger conversion6 8364009 1 BOLT.. 1/2 - 13x 3-3/4 hex. head - Drilled

7 9552608 1 KIT.. Gear ratio conversion -12,16,20-645 kJt handrotating engine turbocharger with 16.8:1 gear train

8 8358575 1 GEAR.. Carrier drive9 9319942 1 PLATE .. Retainer

10 9319941 1 STUBSHAFI’ ASSEMBLY.. Idler gear11 9553456 1 TAG .. Identiilcation - Turbocharger conversion

B74 8

EiECTR O-MOTIVE DIVISION GENERAL MOTORS CORPORATION

Parts List No. B78ENGINE AIR INTAKE SILENCERS AND ADAPTERS

Air Intake Adapter and Mounting8-645 E2,E6 Marine Engines

---- ---

I

/.: —/. .--— --

/

I

~-----

1 :.il

Ref. PartNo. Number

; :%:3 1813744 1033215 1030266 80595657 80551548 61012299 8218452

10 807019911 17984812 103321

013 8165250Q14 8243790

15 802428716 17988517 8040167

18 81311128374760

;: 808442021 8048967

8084407:: 18143324 6101229

*25 9537542*26 9331510

\ .— /’ \, : ; ! ‘ ‘,.~’>.) I

LJ

PLATE A78-1

\

SECTION A-A

Description

ADAPTER .. Blower housing - Replaces 8070169PLATE .. Adapter air intakeBOLT.. 3/8 - 24x 1-1/2 hex. headWASHER .. Lock - 3/8NUT.. 3/8 -24 hex.SPACER .. AdapterSCREEN.. AdapterWASHER .. Plain - 1/2ADAPTER.. FlangeGASKET .. AdapterBOLT.. 3/8 - 16x 2-1/4 hex. headWASHER .. Lock - 3/8FLANGE ASM. .. Adapter to oil separatorELBOW .. Flanged - Adapter to oil ;eparatorGASKET.. Filter adapter to blowerBOLT.. 1/2- 13 x 1-1/2 hex. headHOSE.. Oil separator to falter adapter -36 in. long - Use 18 in. long -

Replaces 8131)13SPRING.. HoseCLAMP.. Hose - Replaces 8132042ELBOW .. FlangedFLANGE .. BlindGASKET.. Elbow to adapterBOLT.. Flanged elbow mounting - 1/2 - 20x 1-3/4 hex. headWASHER .. Plain - 1/2CONNECTOR .. 1/8 -27 F.P.T.INDICATOR.. Pressure - Mechanical

P6328, P8682, P8683, M 1237823111 1A. 9544675

B78

EL EC TR O-MOTIVE DIVISION CiENERAL MOTORS CORPORATION

P.L. No. B78ENGINE AIR INTAKE SILENCERS AND ADAPTERS

Air Intake Adapter and Mounting12-645E1 Industrial Engine

Ii——l

,.,1“//\.

,.

<’ ‘.L

,:

,:\ \ ‘/~ i’? -–-

~xL_’ ..- ‘Y.’,~ - .... /-.--4 /’

.-

‘T\~ l’.’”:’ tsii+-%=-\.—---

Ref.No.

;345

678

9

H12

1314

1:

B78

PartNumber

81731488173149817210180242878084407

820371881552018155202

8040167

81311128374760

181433

81@4828164483

1814296101229

Qty.Req.

1

:26

2

:

2

244

1148

-------- ---

Description

ADAPTER ASM. .. Blower housing - Right sideADAPTER ASM. .. Blower housing - Left sideGASKET.. Frame mountingGASKET.. Adapter mountingGASKET.. Flange mounting

PLATE .. OriilceELBOW .. Oil separator double tube outletGASKET.. Double tube outlet elbow

HOSE .. Rubber - 1-1/2 I.D. x 2-1/16 O.D. x 36 in. long- Use 18 in. long -Replaces 8131113

SPRING .. HoseCLAMP .. Hose - Replaees 8132042BOLT .. 1/2 -20x 1-3/4 hex. head

ELBOW .. FlangedELBOW.. FlangedBOLT.. 1/2 - 20x 1-1/4 hex. headWASHER .. Plain - 1/2

2



Siamese Air Intake Adapter and Mounting12-645EI ,16-645 E1,E8 Industrial Engines

12-645 E2,E6 and 16-645E6 Marine Engines

Ref. PartNo. Number—

;3456

*7

:101112

13

1415

16171718

;:2122

332884633288478055154805956580242873328845

823328481449878153145808442033269658084407

8040167

81311128374760

181429181443181433179887103323103343

61012298032719

f.

1-—

B

;242

222426

2

24

8

;:2820

1%

PLATE A78-3

Description

12-645E1 industrial engine and 12-645 E2,E6 marine engines16-645 E1,E8 industrial and 16-645E6 marine engines

ADAPTER.. Air intakeELBOW .. Air intake blower housingSCREEN.. Adapter - 20-5/ 16x 8-1 1/16 -2 in. depthSPACER .. Screen-20-5/16x8-11/16x 3/8 x 11 ga.GASKET.. Adapter mountingSPACER .. Elbow

FLANGE ASM. .. PipeFLANGE.. PipeNIPPLE.. Pipe -1 x 4-1/2 in. long - Threaded on one end only

ELBOW.. FlangedPLATE.. Ofilce - 3/8 I.D.GASKET.. Elbow and flange mounting

HOSE.. Rubber - 1-1/2 I.D. x 2-1/16 O.D. x 36 in. long - Use 18 in. long -Replaces 8131113

SPRING .. HoseCLAMP.. Hose - Replaces 8132042

BOLT.. Flange mounting - 1/2 - 20x 1-1/4 hex. headBOLT.. 1/2 - 20x 3-1/4 hex. headBOLT.. 1/2 - 20x 1-3/4 hex. headBOLT.. 1/2 -13 x 1-3/4 hex. headWASHER .. Lock - 1/2WASHER .. Plain - l/2WASHER .. Plain - 1/2NUT.. Lock - 1/2 -20 hex.

P7157, 8381305B, 8326028D,P9609, P9930,P9931

B78



Siamese Air Intake Adapter and Mounting12,16-645E6 Marine Engines

Ref.No.

1

:4567

:101112

13141516171718

:;

;2324

/_-.. —-”? / .J ~ \ ~+-–--—- <, */’

/’!

PartNumber

3328845332884790971228233284805515480595658024287

1798856101229808442080844078040167

81311128374760

1814296101229

179894179889

803274561012299097118

17983361012253326965

103877

END VIEW

PLATE A78+

Description

\,

SPACER.. Air intake elbows to adapter - Applicable to 12-@5E6 engines onlyELBOW.. Air intake - Blower to adapterADAPTER.. Air intakeFLANGE ASM. .. Elbow to hoseSCREEN .. ElbowSPACER .. Screen to elbowGASKET.. Blower to elbowBOLT.. 1/2 - 13x 1-1/2 hex. headWASHER .. Plain - 1/2ELBOW.. FlangedGASKET.. Elbow to lube oil separator and elbow to flangeHOSE .. Oil separator to flanged elbow -36 in. long - Use 18 in. long -

Replaees 8131113SPRING .. HoseCLAMP.. Hose - Replaces 8132042BOLT.. 1/2 - 20x 1-1/4 hex. headWASHER .. Plain - 1/2BOLT.. 1/2 -13 x 3-1/4 hex. head - Applicable to 12-645E6 enginesBOLT.. l/2 - 13x 2 hex. head - Applicable to 16-645E6 enginesNUT.. 1/2 -13 hex. - Self lockingWASHER .. Plain - 1/2RETAINER .. DuetBOLT.. 3/8 - 16x l/2hex. headWASHER .. Plain - 3/8PLATE .. OrifkePLUG.. Pipe - 1/8 square head

P7363, P7423, P7484, P7485, P9148,9097020A, 9@7021A”

B78 4

EL EC TR O-MOTIVE DIVISION GENERAL MO TOQS CORPORATION


Engine Silencer and Duct Assembly12, 16,20-645E4, 16-645E4B L.H. and R.H. Rotating and 16,20-M5E9B Industrial Engines

8-645 E5,E7B; 12, 16,20-645 E5,E7 and E7B Marine EnginesPLATE B78-5

Ref. PmNo. Number

1 8343635I 8365341

*I 8393811*1 8419524

1 8424216* 1 8454059

2 8344208*2 8393964*2 8419494

3 8343666*3 8393971*3 8419288

4 83436654 8365340

*4 8393972*4 8419290

4 8424199●4 8454058*5 8393969*6 8393970

7 83561757 83682118 179835

*8 1798389 103321

*IO 8265412

11 8355865● 11 8348607

12 8355863*12 8348608

13 8355864*13 8348609

14 179883*14 180173*14 179881

15 6101229*15 120384

16 826451316 8347632

*16 9531047*16 8365038

16 8408178*16 9508096

17 837587617 837301817 8422314

*17 9096140

—

A

1

-1

-1

-1

1>

16

IiLR

LR

4R

LR

4

4

1

i

Qu:Req—

i

‘1

-1

1

‘1

1>16

124R

4R

\R

4-R

4

4

‘11

i

lilyred Descrimion

—

i

‘1‘1

1

‘1

12

12

16\R

!R

JR

JR

4

i

‘11

i2

—

i

‘11

-1

‘122

;2

1

i

12-645E4 industrial and 12-645 E5,E7,E7B marine engines16,20-645E4 industrial and 16,20-645 E5,E7,E7B marine engines16,20-645E4 R.H. and L.H. rot. and 16,20-645E9B industrial engines20-645E7 marine engines8-645 E5,E7B marine engines12-645E4 R.H. rotation industrial engines

SILENCER ASM. .. Engine - Formerly 8333635,8343625SILENCER ASM. .. EngineSILENCER ASM. .. EngineSILENCER ASM. .. EngineSILENCER ASM. .. EngineSILENCER ASM. .. Engine

BOX ASM. .. RetainerBOX ASM. .. RetainerFRAME ASM. .. Air intakeGASKET.. Retainer box to duetGASKET.. Retainer box to ductGASKET.. Retainer box to ductDUCT .. AUDUCT .. AirDUCT .. AirDUCT .. AirDUCT .. AirDUCT .. AkCOVER.. SilencerGAS KET.. CoverPAD .. TappingPAD .. TappingBOLT.. Air duct to silencer box - 3/8 - 16x 5/8 hex. headBOLT.. Air duct to frame asm. - 3/8- 16x7/8 hex. headWASHER .. Lock - 3/8INSULATION .. Fberglass - I/2 in. thick - Sold per foot

approx. 21 sq. ft. req. for Col. A,B & E -28 sq. ft. req. for Col. C

SHIM .. Silencer mounting - No. 11 gaugeSHIM .. Silencer mounting - No. 11 gaugeSHIM .. Silencer mounting - No. 16 gaugeSHIM .. Silencer mounting - No. 16 gaugeSHIM .. Silencer mounting - No. 20 gaugeSHIM .. Silencer mounting - No. 24 gaugeBOLT .. Silencer mounting - 1/2 - 13x 1-1/4 hex. headBOLT.. Silencer mounting - 1/2 - 13x 1 hex. headBOLT.. Silencer and bracket mounting - 1/2 -13 x 1 hex. headWASHER .. Plain - 1/2WASHER .. Lock - 1/2

DUCT.. Air - 8-3/4 I.D. x 9-1/4 O.D. x 3-1/2 in. longDUCT .. Air - l&l/8 I.D. x 10-5/8 O.D. x 5 in. longDUCT.. Air 10-1/ 16 I.D. x 29-1/32 in. long - 20-645E7B onlyDUCT.. Air 10-3/32 I.D. x 6-11/16 in. longDUCT .. Air - 7-1/2 I.D. x 8 O.D. x 3-1/2 in. long - 8-645E5 onlyDUCT .. Air - 8-5/16 I.D. x 3-1/2 in. long - 8-645E7B onlyCLAMP.. Air duct -8.94 in. to 9.64) in. adjustment diameterCLAMP .. Air duct -10.12 in. to 10.78 in. adjustment diameterCLAMP.. Air duct -7.79 in. to 8.09 in. adjustment diameterCLAMP .. Air duct - T-bolt - 8-645E7B Ody

P4509,P4694,P4815, P5674, P6079, P6124, P6535, P6537, P6660, P6664, P7295, P8556, P8830, P9051,P9068, P9179, P9593, MI062

EL EC TR O-MOTIVE DIVISION GENERAL MOTORS CO RPO tATION


Ref. PartNo. Number

181919

*1920

*2O21

*21

*2122

*22

*23*23*24*25*26*27*28

837427884110758412681839441283436668393970

179837

180121

1798396101225

103321

83944168419483

1798856101229803274595375429331510

A

‘1

-1

;6

[6

‘11

QuantityRequired

—

D

2

‘1

‘I

2020

‘1242

—-

E

-1

‘1l-i

.16

Description

12-645E4 industrial and 12-645E5,E7,E7B marine engines16,20-645E4 industrial and 16,20-645, E5,E7,E7B marine engines16,20-645E4 R.H. and L.H. rot. and 16,20-645E9B industrial engines20-645E7 marine engines8-645E5,E7B marine engines12-645E4 R.H. rotation industrial engines

RETAINER .. Air duetADAPTER ASM. .. Silencer - 17-1/2 in. sq. x 20-3/8 in. dia. ductADAPTER ASM. .. Silencer - 17-1/2 in. sq. x 24-3/8 in. dia. ductADAPTER ASM. .. Sileneer - 22-3/8 in. sq. x 24-3/8 in. dia. ductGASKET.. Adapter mounting - CO1.C applied with adapter 8412681GASKET.. Adapter mounting - Col. C applied with adapter 8394412BOLT.. Adapter mounting - 3/8 - 16x 3/4 hex. head - Col. C

applied with adapter 8412681BOLT.. Adapter mounting - 3/8 - 16x 7/8 hex. head - Col. C

applied with adapter 8394412BOLT.. Adapter mounting - 3/8 - 16x 1 hex. headWASHER .. Plain - 3/8WASHER .. Lock - 3/8

BRACKET.. Mounting - SilencerBRACKET.. Mounting - Silencer to gear clutch guardBOLT.. Silencer to bracket - 1/2 - 13x 1-1/2 hex. headWASHER .. Plain - 1/2NUT.. Lock- 1/2- 13 hex.CONNECTOR .. 1/8 -27 F.P.T.INDICATOR.. Pressure - Mechanical

B78

EL EC Tt O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION


VIEW A-A

‘a——.... —:____._.,-----.—-- -----.-..

“Q” “’! ll\r16 A—.-—.—u.. -. .

● -.~_ .-.: -—-- :.-. ..-. ● “-—. ..—— -—----

1 /

,/

7 /

/ -+#iir----- “-’ \ \

.-

18

18

PLATE B78-5

7

EL EC TRO. MO TtVE DIVISION GE NEt AL MO TOCS COt PO RATION

P.L. No. B78

2

ENGINE AIR INTAKE SILENCERS AND ADAPTERS

Engine Silencer And Duct Assembly With Restriction Indicator16,20-645F4B,F7B Engines

///~’”

.-

1I,

II

I

PLATE B78-6

Ref.No.

PartNumber Description

9558511954124783944128393970837301895585138347632

179837610122595375429331510

111111

2;20

11

SILENCER ASSEMBLY.. Engine - 16,20-645F7B enginesSILENCER ASSEMBLY.. Engine - 16,20-645F4B engines - Formerly 9514247ADAPTER ASM. .. Sileneer - 22-3/8 in. sq. x 24-3/ 8 in. dia. ductGASKET.. Adapter to silencerCLAMP.. Air duct -10.12 in. to 10.78 in. adjustment diameterDUCT.. Air - 10-1/8 I.D. x 10-5/8 O.D. x 3-3/4 in. long - 16X5F7B enginesDUCT.. Air - 10-1/8 I.D. x 10-5/8 O.D. x 5 in. long - 16,20-M5F4B enginesBOLT.. Adapter mounting - 3/8-16 x 3/4 hex. headWASHER.. Flat 3/8CONNECTOR.. Restriction indicator - 1/8 -27 FPT x 1 in. longINDICATOR.. Restriction - 1/8-27 MPT

M1939, 9566I66,M1089,954I413

M1939, 9566166

B78 REVISEDJULY, 19898

EL EC Tt O-MOTIVE DIVISION GENERAL MOTORS CO RPO tATION

Parts List No. B80OIL BATH AND IMPINGEMENT TYPE ENGINE AIR INTAKE FILTERS

Oil Bath Air Intake Filter, Manifold and Mounting8-645 E2,E6; 12-645 E2,E6 and 16-645 E2.E6 Marine Enzines

Ref. Part QuantityNo. Number Reauired

I 8366947

; :%%2 83284613 83813763 82406574 82599774 82599745 83285945 83285966 82406587 95595047 95594968 84021119 8255412

10 82554139559503

:; 955949712 27161213 10334614 841481415 17988316 802428717 179885

6101229~t 8131113

20 813111221 837476022 816448323 816448224 808440725 17988526 6101229

*27 8048967*28 8165250

28 8155201●29 8084407

29 815520230 18143331 610122932 8347779

B

ii4-4

44

4444

444

[:2

::2

24

;444

‘1

1442

“PLATE B80-I ‘

Description

8-645 E2,E6 engines12-645 E2,E6 engines16-645 E2,E6 engines

FILTER ASSEMBLY.. Air intake - Oil bathFILTER ASSEMBLY.. Air intake - Od bath

FILTER ASSEMBLY.. Oil bathFILTER ASSEMBLY.. Oil bath

ELEMENT.. Oil bathELEMENT.. Oil bath

GASKET.. Element to top coverGAS KET.. Element to top cover

GASKET.. Element support plateGASKET.. Element support plateGASKET .. ManifoldBOWL.. FilterBOWL .. Fflter

GLASS .. Inspection plateCAP .. Glass retainingNIPPLE.. Inspection plate

COVER.. Falter elementCOVER.. Filter elementBOLT.. Center - 3/4 - 10x 2-1/4 hex. headWASHER .. Plain - 13/16 I.D. x 1-1/2 O.D.

MANIFOLD .. FalterBOLT.. Manifold to falter - 1/2 -13 x 1-1/4 hex. head

GAS KET.. Filter manifold to blowerBOLT.. Falter manifold to blower - 1/2 -13 x 1-1/2 hex. headWASHER .. Plain - 1/2 - Formerly 103323HOSE .. Oil separator to falter manifold -No longer furnished -

Use: 1-8040167 hose which will yield 2 pieces after cuttingSPRING .. HoseCLAMP .. Hose - Replaces 8132042ELBOW .. Flanged - Right bankELBOW .. Flanged - Left bankGASKET.. Elbow to orifwe plate and orifke plate to manifoldBOLT .. Elbow to manifold - 1/2 -13 x 1-1/2 hex. headWASHER.. Plain - 1/2FLANGE -. Blind - Lube oil separatorFLANGE .. Hose to lube oil separatorFLANGE .. Hoses to lube oil separatorGASKET.. Flange to lube oil separatorGASKET.. Flange to lube oil separatorBOLT .. Flange mounting - 1/2 -20x 1-3/4 hex. headWASHER.. Plain - 1/2PLATE .. Ori.fke

B80”

EL EC T @O-MOTIVE DIVISION GENERAL MOTORS C08PO@AT10N

P.L. No. B80OIL BATH AND IMPINGEMENT TYPE ENGINE AIR INTAKE FILTERS

1

1718

16

End View Side View

Ref. No. 2

PLATE B80-1



Oil Bath Air Intake Falter and Sileneer Assembly12-645E2 Marine Engine

a

3

2/

I

4

END VIEW

PLATE A80-2

Ref.No.

;34

:*7

;101112131415

*16

*17*18*19*2O

21*22*23*24*25*26*27

PartNumber

3329086824172582599768328598

103343102637

83483118348312271556103345103325

8024287179885

61012298131113

81311128374760816448381644828084407

181429610122981552018155202

1814336101229

Qty.Req.

1111

:111

:

;20202

241

;441

:4

Description

FILTER ASSEMBLY .. Air intake - Includes silencerELEMENT.. FilterGASKET.. Filter element - UpperSEAL .. Falter element - LowerWASHER .. Plain - 1/2NUT.. 1/2- 13 hex.BOWL ASSEMBLY .. Falter - With silencer

ADAPTER ASSEMBLY.. Air falterGAS KET.. Adapter to silencerBOLT .. 5/8 -11 x 1-1/4 hex. headWASHER .. Plain - 5/8WASHER .. Lock - 5/8GAS KET.. Filter manifold to blowerBOLT -. Filter manifold to blower - 1/2 -13 x 1-1/2 hex. headWASHER .. Plain - 1/2 - Formerly 103323HOSE.. Oil separator to falter manifold -No longer furnished -

Use: 1-8040167 hose which will yield 2 pieces after cuttingSPRING.. HoseCLAMP .. Hose - Replaees 8132042ELBOW.. Flanged - Filter to separator - Right bankELBOW.. Flanged - Filter to separator - Left bankGASKET.. Elbow to filter adapter flangeBOLT.. Elbow to falter adapter flange - 1/2 -20x 1-1/4 hex. headWASHER .. Plain - 1/2FLANGE.. Hoses to lube oil separatorGASKET.. Flange to lube oil separatorBOLT.. Flange mounting - 1/2 - 20x 1-3/4 hex. headWASHER .. Plain - 1/2

—

3

EL EC TR O-MOTIVE DIVISION GE NE CAL MO TOt S CORPORATION


Panel Type Oil Bath Air Intake Falter and Mounting8, 12,1&645E1 and E8 Industrial Engines

Ref. PartNo. Number

1

;2

424243+3

3456

7

7

:

10111213

i:

8356192

835619383942748387506

839427284561978394273838750683942758024287

179885103323

8131113

8388597

81311128374760

828023380815688048%78084407

1814336101229

8-645E1 ,E8 Engines

Qty.Req—

A

2

‘11

‘1.00

1

1

;

1

:144

-

B

4

4

:

i

i2020

2

2

24

22

>44

—

;

4

‘1

‘I

2;20

2

24

22

44

‘m ‘\

II

45

I

12,16-645E1,E8 Engines

PLATE A80-3

Description

8-645 EI,E8 engines12+45E1 ,E8 engines16-645E1 ,E8 engines

FILTER ASM. .. Oil bath - Panel type - 19-1/2 in. x 24-1/2 in. - Column B12-645El Ody

FILTER ASM. .. Oil bath - Panel type - 19-1/2 in. x 20-1/2 in.ADAPTER ASM. .. Filter - Replaces 8351114ADAPTER ASM. .. Fiiter - Includes rainshield -

SR1lE1 models only

\

Right BankADAPTER ASM. .. Filter - Replaces 8380137ADAPTER ASM. .. Falter - 12-645EI onlyADAPTER ASM. .. Falter - Replaces 8380138ADAPTER ASM. .. Falter - 12+45EI only

}Left Bank

ADAPTER ASM. .. Falter - Replaces 8351113GASKET.. Adapter mountingBOLT.. Adapter mounting - 1/2 - 13x 1-1 /2 hex. headWASHER .. Lock - 1/2

HOSE.. Od separator to falter -No longer furnished -Use: 1-8040167 hose which will yield 2 pieces after cutting

HOSE.. Oil separator to falter -No longer fiunished -Use: 1-8480932 hose which will yield 2 pieces after cutting -Col. A - SRI IEI models only - Col. B - 12-645E1 only

SPRING .. HoseCLAMP.. Hose - Replaces 8132042

ELBOW ASM. .. Swivel flangeGASKET.. Elbow mountingFLANGE .. BlindGASKET.. Elbow and blind flange mountingBOLT.. 1/2 - 20x 1-3/4 hex. headWASHER .. Plain - 1/2

8396345P, 8380016T, 8380834U, 8468481N, 839621 IR, 8383313S, 8476592L,9539761, 83761OOT, 8365764V, 8468479L, P9003, 9540215,9541054

4



Panel Type Oil Bath Air Intake Falter and Mounting12-645E4 Industrial Engine

13

17

II

[3-J

Ref.No.

456

1112131415

1617

*18*I9

●2O*2 1*22

PartNumber

83971498380182838018483801838014331

10337383801858380186

1033418032743

83972488397249836937283686398255030

8397250827906282736558255268

835619382645138375876

[p-l

TOP VIEW

PLATE A80-4

FRONT VIEW

Description

HOUSING ASSEMBLY .. Air intake falterFASTENER ASSEMBLY.. Air intake falter

CHANNEL.. FastenerBOLT.. EyePIN .. ClevisPIN .. Cotter

RETAINER.. FastenerRETAINER .. FastenerWASHER .. Plain - 3/8NUT .. Lock - 3/8 -16 hex.

INSULATION.. Closing -21 in. x 30-1/8 in. x No. 11 ga. thickINSULATION .. Closing -21 in. x 42-5/8 in. x 3/16 in. thickBLOCK .. LiftingBRACKET .. %ppOfiPAD .. Filter support

BAFFLE .. FilterANGLE.. Baffle

SEAL .. Rubber - Sold per foot -29 ft. requiredADHESIVE.. Gasket -1 quart can

FILTER ASSEMBLY .. Oil bath - Panel type - 19-1/2 in. x 20-1/2 in.DUCT .. AirCLAMP.. Hose

8397232A

5 B80


P.L. No. B80OIL BATH AND IMPINGEMENT _IYPE ENGINE AIR INTAKE FILTERS

Panel Type Oil Bath Air Intake Filter and Mounting16645E4 Industrial Engine Except Model MP36

\ V“v’‘l”-9

\

‘\

14

$’15I

Ref. PartNo. Number

8341278; 82818743 82736554 8255268

8364028: 82640267 179838

103321: 8356192

*9A 834153010 8382225

8347632i; 8373018

13 834133414 17988515 10332316 102637

8382226, P2512

II

it-----–-z--F----------”------------------\--------------- --------------

@Y.Req.

2:A.R.A.R.

1

2:26

511

,:

216168

PLATE A80-5

Description

HOUSING ASSEMBLY .. FflterFASTENER ASSEMBLY.. Falter housingSEAL.. Rubber - Sold per foot - Approximately 500 ft. requiredADHESIVE.. Gasket - Sold in 1 quart cansDUCT ASSEMBLY .. AirGASKET .. Duet to boxBOLT.. Duet mounting - 3/8 - 16x 7/8 hex. headWASHER .. Lock - 3/8

FILTER ASSEMBLY.. Oil bath - Panel type -19-1 /2 in. x 24-1 /2 in.PANEL .. Falter blankingDUCT .. Air- 16 ga. x 31-27/32 in. longDUCT .. Air - 10-3/32 I.D. x 5 in. longCLAMP.. Hose

SUPPORT ASSEMBLY .. FilterBOLT.. 1/2 - 13x 1-1/2 hex. headWASHER .. Lock - 1/2NUT.. 1/2- 13 hex.

6

EL EC TtO. MOTIVE DIVISION GENE&AL Mo Toes CORPORATION

Ref.No.

;*3●4

5678

9*IO

11

12

13

::


Panel Type Oil Bath Air Intake Falter and Mounting16J545E4 Industrial Engine - Model MP36

2

\ /

I

PartNumber

833284382818748273655825526883735298264026

179838103321

83561928341530

8347632

8373018

271558103325

8342875

Qty.Req.

2:

A.R.I

2;26

6

1

2

44

A.R.

PLATE A80-6

Description

BOX ASSEMBLY .. FalterFASTENER ASSEMBLY .. Filter housingSEAL.. Rubber - Sold per foot - Approx. 50 ft. required&)ESI~.. Gasket -1 quart - Formerly 8255258

GASKET.. Air ductBOLT.. 3/8 - 16x 7/8 hex. headWASHER .. Lock - 3/8

FILTER ASSEMBLY.. Oil bath - Panel type -19-1 /2x 24-1/2PANEL.. Fiiter blanking (1 req. only when 5 falters are applied)

DUCT.. Air - Neoprene impregnated - 1~3/ 32 I.D. x 5 in. long -Formerly 8365038- 10-3/32 x 6-11/16 m. long

CLAMP .. Air duct

BOLT.. 5/8 -11 x 1-1/2 hex. headWASHER .. Lock - 5/8SHIM.. Filter box mounting -20 ga. x 2-1/2 in. X. 12-1/4 in. long

8335419K, P-2242C

7

EL EC TR O-MOTIVE DIVISION GE NE CAL Mo lots CO RPO tATION

P.L. No. B80OIL BATH AND IMPINGEMENT’ TYPE ENGINE AIR INTAKE FILTERS

Ref. PartNo. Number

●1 95343001 8368301

●1 9501090*2 8380182*3 8380185*4 8380186

$“5 8032743$“5 94165134“5 9335108

*6 103341

*7 8273655

*8 82552689 8356193

●1O 8383319*11 9086022

11 8365038*I1 8264513*12 8375876

12 8373018*13 8374278

14 836839214 837953114 8368393

*14 848869415 ----

16 179883●I6 179881●17 6101229

17 10332318 103343

19 ----

*2O 17988320 179887

*21 610122921 10332322 836839223 ----

24 17988125 179883

*26 610122926 10332327 103343

●28 8366314*29 102635*3O 6101225*31 179837*32 179887*33 103323*34 103343

A

1-

;0

1:16161616

6

‘1

i4

‘1

‘1

224

i

4.R,

4

4

LR.

224

>3

Panel Type Oil Bath Air Intake Falter and Mounting12-645E4B and 20-645 E4,E4B Industrial Engines

PLATE A80-7

Descr’btionQuantityReauired

B

1

3i

2:30303024

-

t

‘13i

2:30303024

As Required

As Reauired9

LR.

‘1

‘1

‘1

i21

9

-1

i2

1

As Required

2-

i2

A.R

4

4

A.k

22

421

—

i

-130

2:30

::24

9-

‘1

i2

‘1

;4

i

LR

4

i

‘1L.R

224

i3

-

-

Model S12E4BModels MP45,MP45B,MP45 M,999-20Models S20E4 and S20E4GWModels S20E4B and HG20E4B

BOX ASM. .. Air intake falterBOX ASM. .. Air intake fiiterBOX ASM. .. Air intake ftiter

FASTENER ASM .. Fflter holding - Formerly 8281874RETAINER .. 1-3/8x 2-1/2 in. longRETAINER.. 7/8 x 2-I/2 in. long - SIottedNUT .. Lock - 3/8 -16 hex. - Non-metallic insertNUT .. Lock - 3/8 -16 hex. - “CLT” - All metalNUT.. Lock - 3/8 -16 hex. - “OVAL” - All metalWASHER .. Plain - 3/8

SEAL .. Rubber - Sold per foot - Approx. 58 ft. requiredColumn A approx. 29 ft. required

ADHESIVE - Gasket - Sold in 1 quart canFILTER ASM. .. Oil bath - Panel type - 19-1/2 in. x 20-1/2 in.PANEL.. Falter blanking (2 required when 7 falters are applied)DUCT.. Air - 8-3/4 O.D. x 6-1/2 in. long - SteelDUCT.. Air - Neoprene impregnated - 10-3/32 I.D. x 6-11 / 16 in. longDUCT.. Air - Neoprene inner liner - 8-3/4 I.D. x 3-1/2 in. longCLAMP ASM. .. “T” - Bolt - Stainless steelCLAMP .. Air DuctRETAINER .. Air ductBRACKET ASM. .. Box mountingBRACKET ASM. .. Box mountingBRACKET ASM. .. Box mountingBRACKET.. Box mountingSHIM .. Box to bracket -3 in. x 5 in.

8368339..11 ga 8368338..16 ga. 8368337..24 ga.BOLT.. Bracket mounting - 1/2 - 13x 1-1 /4 hex. headBOLT.. Pad mounting - 1/2 - 13x 1 hex. headWASHER .. Flat - Aircraft - 1/2WASHER .. Leek - 1/2WASHER .. Plain - 1/2

SHIM.. Box to generator -2 in. x 3 in.8348607..11 ga. 8348608..16 ga. 8348609..24 ga.

BOLT.. Box to generator - 1/2 -13 x 1-1/4 hex. headBOLT.. Box to generator - 1/2 -13 x 1-3/4 hex. headWASHER .. Flat - Aircraft - 1/2WASHER .. Leek - 1/2BRACKET.. Box mountingSHIM .. Bracket to generator - 1-1/2 in. x 5 in.

8368340..11 ga. 8368341..16 ga. 8368342..24 ga.BOLT.. Bracket mounting - 1/2 - 13x 1 hex. headBOLT.. Bracket mounting - l/2 -13 x 1-1/4 hex. headWASHER .. Flat - Aircraft - 1/2WASHER .. Lock - 1/2WASHER .. Plain - 1/2PAD .. Tapping - 3/4x 1-1/2x 5 in. long - Two 1/2 -13 tapped holesNUT.. 3/8 -16 hex.WASHER .. Plain - 3/8BOLT.. 3/8 -16 x 3/4 hex. headBOLT.. Bracket mounting - 1/2 -13 x 1-3/4 hex. headWASHER .. Lock - 1/2WASHER .. Plain - 1/2

8393685, 8423349B, 9518790,9534301,P4041, P4060, P4240, P4871, P8817, P9562

B80 8.

EL EC Tt O-MOTIVE DIVISION GENERAL MO TOCS CORPORATION


I i——- 12

I

9

TOP VIEW

a—

?/

9

END VIEW

PLATE A80-7

9



Cycoil Oil Bath Air Inlet Falter Assembly Less RainShield12-645E2,E5; 16-645E2,E5 and 20-645E5 Marine Engines

67

2.-= %------, >---------.--=~. ........ .,------ _&--- -— --- -

910

IIRef. PartNo. Number

1 83493521 8378285

1 84053011 83663201 84004451 8407292

8392845839578584252669512191839578484252679512190

8425265

8425273

8425264

8425263

8425268

1112 841289513 103870ii 842987414 842987114 8429872

222

QuantityRe tired

i i

-4iA s Requin

2 2 2 2- 2 2 -2 2 - -- - 2 2- . - -

—

.

G

4

4

i

4

-2

i

424

2-

i


Description

FILTER ASM. .. Air - Oil bathFILTER ASM. .. Air - Oil bath - Replaced

by 8412789- See Page 11FILTER ASM. .. Air - Oil bathFILTER A!SM. .. Air - Od bathFILTER ASM. -. Air - Oil bathFILTER ASM. .. Air - Od bath - Replaced

by 8412789- See Page 11FILTER ASM. .. Air - Oil bath

ReservoirCapacity

7.0 Gals.

7.3 Gals.7.3 Gals.9.0 Gals.9.0 Gals.

9.0 Gals.11.25 Gals.

EngineApplication

12-645E5

12-645E2,E512-645E2,E516-645E2,E516-645E2,E5

16-645E520+45E5

FalterFalter

}Upper

FilterFilterFilter

}Lower

FalterINER .. PadINER .. PadINER.. PadER .. PadER .. PadER.. PadET.. Top plateET.. Top plateET.. Top plateET.. Top plate

~FFLE .. PadBAFFLE .. PadBAFFLE .. PadDOOR.. Clean outGASKET.. Clean out doorGASKET.. Clean out doorWASHER .. Copper -.406 I.D. x .812 O.D. x .065 in. thickGAUGE.. SightPLUG.. Pipe -1 M.P.T.VALVE ASM. .. Vtiow , .

‘udes 8391258 retainer clips.?)-,-..-e- . ..VALVE ASlvL . . Vdow}

Inch

VALVE A! SM... Vtiow and asyua i aws

10



Cycoil Oil Bath Air Inlet Falter Assembly With Rainshield8-645 E2,E5,E6; 12-645E2,E5,E6,E7Z7B; 16-M5E2,E5,E6,E7, E7B,E7C and 20-645 E5,E7,E7B,E7C Marine Engines

16-645 E4,E4B and 20-645E4 Industrial Engines Except Models MP36,MP45 and 999-20

; 4

2 8- - ---------------- .------....------ ---_. —----

13

?14 5

“

17 ~%-_%—. . . . .

15

,(j---w--wRef. No. 1

PLATE B80-9

u

Ref. PanNo. Number

11111I

1

;

1

1

22

:3333

444455

837828483921348404152836631983821768371625

840423784156438415644

8412789

8415645

839578584252669512191

839578484252679512190

8425265

8425273

i

4

-4

2

4

rL

4

4

-

2

4.

nu

4

4

i

.4

QuantityRe uired

.

.-

3

.

i..

i

i-

.

.

K

4

4

.

i.

4

Description

FILTER ASM, .. Air - Oil bathFILTER ASM. .. Air - Oil bathFILTER ASM. .. Air - Oil bathFILTER ASM. .. Air - Oil bathFILTER ASM. .. Air - Oil bathFILTER ASM. .. Air - Oil bath -

Repl. by 8415645FILTER ASM. .. Air - Oil bathFILTER ASM. .. Air - Oil bathFILTER ASM. .. Air - Oil bath

FILTER ASM. .. Air - Oil bath -Repl. 8378285& 8407292

FILTER ASM. ..Replaces 8371PAD .. FilterPAD .. FilterPAD .. FilterPAD .. FlherPAD .. FalterPAD .. FalterPAD .. Falter

Air - Oil625

}

Upper

{ Lower

PAD .. Filter )

RETAINER .. PadRETAINER .. PadRETAINER .. PadRETAINER .. PadSPACER .. PadSPACER .. Pad

bath -

ReservoirCapacity

7.3 Gals.7.3 Gals.7.3 Gals.9.0 Gals.9.0 Gals.

1125 Gals.11.25 Gals.17.5 Gals.

26.25 Gals.

35 Gals.

43.5 Gals.

EngineApplication

12-645E2,E512-645E212-645E2,E516-645E2,E516-645E2,E5

20-645E4,E520-645E58-645E2,E68445E5,E6,E712-645E2,E6

12-645E2,E5E7,E7B;16-645E2,E4,JXB,E5,E6,E7,E7B,E7C

20-@5E5,E7,E7B,E7C

11

EL EC T CO-MOTIVE DIVISION GENERAL MOTORS COt PO CATION

P.L. No. 3380OIL BATH AND IMPINGEMENT TYPE ENGINE AIR INTAKE FILTERS

Ref.No.

6

8888

*9*10

*11*11*I2*I2*I2●12

13141415

1617

PartNumber

83782848392134840415283663198382176837162584042378415643841564484127898415645

8425263

8425264

84252688412895

103870187056

8429874842987184298728429873

)uantityuired Description

FILTER ASM. .. Air - Oil bathFILTER ASM. .. Air - Oil bathFILTER ASM. .. Air - Oil bathFILTER ASM. .. Air - Oil bathFILTER ASM. .. Air - Oil bathFILTER ASM. .. Air - Oil bathFILTER ASM. .. Air - Oil bathFILTER ASM. .. Air - Oil bathFILTER ASM. .. Air - Oil bathFILTER ASM. .. Air - Oil bathFILTER ASM. .. Air - Oil bath

SPACER .. PadSPACER .. PadGASKET.. Top plateGASKET.. Top plateGASKET.. Top plate

GASKET.. Top plateGASKET.. Top piateGASKET.. Top plateGASKET,. Top plateGASKET.. Top plate

BAFFLE .. PadBAFFLE.. PadBAFFLE.. PadBAFFLE .. PadTUBE.. LongTUBE .. Short

SCREEN.. Trash - EndSCREEN.. Trash - EndSCREEN.. Trash - SideSCREEN.. Trash - SideSCREEN.. Trash - SideSCREEN.. Trash - Side

DOOR.. Clean out-GASKET.. Door mountingGASKET.. Door mountingGAUGE .. Sight

PLUG .. Pipe -1 M.P.T.PLUG .. Pipe -2 M.P.T.

VALVE A. SM... VtiowVALVE ASM. .. Vtiow

}

Includes 8391258

VALVE ASM. .. Vtiowretainer clips

VALVE ASM. .. Vdowand 8391257 disc

B80 12

EL EC T CO-MOTIVE DIVISION GENERAL Molocs CORPORATION


Cycoil Oil Bath Air Inlet Filter and Silencer AssemblyWith Rainshields

20-645E4 Industrial Engine - Model 999-20

i!

I

Ref. PartNo. Number

1 8419843*2 8418738*3 8399622“4 8396046

@*5 8385890@*6 8367102

Qty.Req.

1111

/ RAINSHIELD

Ref. No. 1

PLATE A8O-10

Description

FILTER ASM. .. Air intake - Includes rainshield - 91-9/16 in. x 117-1/2 in. longSILENCER .. Mine - 37-1/2 x 33 in. long -24 in. dia. openingHOSE .. Flexible -32 in. dia. x 30 in. long -24 in. hose diameterCONNECTION.. Exhaust - Flexible -24 in. x 29-1/2 in. long - 19-3/4 in.

hose diameterSILENCER ASSEMBLY .. Exhaust - 36 in. O.D. x 146-1/2 in. longSILENCER ASSEMBLY .. Exhaust - 36-1/4 in. O.D. x 149 in. long

13 B80



Oil Wetted Impingement Type Air Intake Filter Assembly12-645E5 Marine Engine

Ref. No. 1

PLATE A80-11

Ref.No.

;345678

*9*lo

Part @Y.Number Req.

8413650 111

;8042721 3

1033431:

18366802 1

Description

FILTER ASSEMBLY .. Air intakeELEMENT .. FilterHOOD .. Element retainingBASE -. Element supportGASKET .. ElementNUT .. Wing - Cover retainingWASHER .. Plain - 1/2;~ADn.. FiJteremounting

PLATE :: Name - Model number

14

ELECT -MOTIVE DIVISION GE NE CAL MOTORS CORPORATION

Parts List No. B81PAPER AND FIBERGLASS ENGINE AIR INTAKE FILTERS

Paper Element Engine Air Intake Falter Application8,12, 16-645E2,E6 Engines

/-7< 2A 3=.

PLATE A8 1-1

Ref.No.

PartNumber

/12345

*6

;9

1011121314151617

●18●19

20*21

22

;:*25

26*27

28● 29*3O

841966684532418453242

180122120382117244

93168128024287

179885610122980401678420046813204280844208084407

179885610122980489678165250815520180844078155202

181433610122984152738420048

118755118750179795

8035130

—

B

;1;122

;20202242244

‘1

‘144111

;3

Description

8-645 E2,E6 engines12-645 E2,E6 and 16-645 E2,E6 engines

FILTER ASSEMBLY ,. Ak intakeHOUSING.. FilterFRAME .. RetainerBOLT.. 3/8 - 16x I hex. headWASHER .. Lock -3/8PLUG.. Pipe - 1/4 M.P.T. square head

ELEMENT .. Filter - 6-3/16 in. x 14 in. x 22-I /2 in. long - Replaces 8424753GASKET.. Falter to blowerBOLT.. 1/2- 13 x 1-l)2hex. headWASHER .. Plain - 1/2HOSE.. Oil separator - Replaces 8420047- Cut length three inchesSPRING.. HoseCLAMP.. HoseELBOW.. FlangedGASKET .. ElbowBOLT.. 1/2 - 13x 1-1/2 hex. headWASHER .. Plain - 1/2FLANGE.. BlindELBOW.. FlangedELBOW .. FlangedGASKET.. Elbow mountingGASKET.. Elbow mountingBOLT.. 1/2 - 20x 1-3/4 hex. headWASHER .. Plain - 1/2SWITCH .. Vacuum - Setting 11 inches at risiig vacuumTUBE ASSEMBLY.. Switch to falterELBOW .. 3/8 tube X 1/4 M.P.T.CONNECTOR .. 3/8 tube X 1/4 M.P.T.BOLT .. 1/4 -20x 3/4 hex. headNUT .. Lock - 1/4 -20 hex.

f 8419666 Filter Assembly is no Ionger available. For replacement, we I-8366947 oil bath air filter for 8 CY1.engines, 2-8366948jZters for 12 cyl. engines and2-8366947jHters for 16cyl. engines. See Parts List 80, Page 1.Coruacl our Service Department for &tails and required mounting modzjlcation.

1 B81


P.L. No. B81PAPER AND FIBERGLASS ENGINE AIR INTAKE FILTERS

Paper Element Engine Air Intake Filter Application With Vacuum Switch8,12-645E5, 12, 16,20-645E7 Engines

Ref. Part *Y.No. Number Req.

TAB

1 84255972 841972634

*5 1439356677

:180179

1: 18019311 18018812 9427388

;: 9%:;

15 841527316 842587817 8098593

1

‘1‘11

‘I‘1i?6

1-8128

-11

1

11 I ;A.R.

18 116452 219 116436 2

179795%! 109084 ;

22

:

LI 3

PLATE A81-2

Description

FILTER ASSEMBLY .. Air intake - 8-645E5, 12-645 E5,E7 enginesFILTER ASSEMBLY.. Air intake - 20-645E5,E7 engines

HOUSING ASSEMBLY .. FalterHOUSING ASSEMBLY .. Falter

PLUG .. Pipe - 1/2 M.P.T. square headFRAME.. RetainingFRAME .. RetainingFLANGE .. MountingFLANGE .. MountingGASKET .. FlangeGASKET .. FlangeBOLT.. 1/2 - 13x 1-3/4 hex. headBOLT.. 1/2 -13 x 3-3/4 hex. headBOLT.. 1/2 - 13x 2-3/4 hex. headWASHER .. Lock - 1/2NUT.. 1/2- 13hex.

ELEMENT .. Air intake falter - 6-3/16 in. x 14 in. x 45-1/8 in. long -Replaces 8377042

SWITCH .. Vacuum - Setting 11 inches at rising vacuumTUBE ASSEMBLY .. Switch to falter

TUBING .. 1/4 O.D. x .028 in. wail - Copper brazed steel -20 ft. length -Approx. 8 in. required

NUT .. 1/4 tubeCONNECTOR .. 1/4 tube X 1/4 M.P.T.BOLT .. 1/4 -20x 3/4 hex. headNUT.. 1/4 -20 hex.

P3943, 8429952A, P4373, 8425879A

B81



Paper Element Emzine Air Intake Filter Armlication With Vacuum Switch12,20445 E4,E~B; 12-645E9; 16-645 E9:E9B, and 20-645E9 Engines

PLATE A8 1-3

Ref. PartNo. Number

1 84460871 84112752 90935883 84106114 84106185 1814296 1033437 8411087

48 8411086“68 8472724

*8 95011339 8366314

*10 8490277

*II 17988012 17988113 17988514 10334315 803274516 ----

17 ----

18 17988719 841527320 8411094

21 17979521 17979622 803513023 105417

~ 8%%!26 11643627 8098593

28 11645229 817380230 941964431 10626032 11645333 826451333 836503834 837587634 8373018

*35 837427836 816044337 272131

—

A

I

1-54444

-

‘11

3

i1

:1

222211

i-

QuantityRequired

—

B

1

[-54444111

‘1

>6

186

—

6

‘11544441

111

32

1:4

As

D

‘1[544441

‘1

-11

3

;174

Req

—

i

‘1[544441

;

-11

326

[86

As Required

411

3

i1111

Required

2

‘1

-1

>2

.

2

1

1

22

22221

1

42

1

Description

12-645E4 engine12-645 E4,E9 engines16,20-645E4B; 16-645E9B; 20-645E4 engines16-645E9 engine20-645 E4,E9 engines20-645E4 engine - Model MP45,MP45B,MP45M

HOUSING .. FilterHOUSING .. FilterELEMENT.. Filter - Paper - Replaces 8375073CHANNEL ASM. .. Element supportROD ASM. .. Element supportBOLT.. 1/2 - 20x 1-1/4 hex. headWASHER .. Plain - 1/2CHANNEL ASM. .. Filter housing to generatorCHANNEL ASM. .. Filter housing to generatorCHANNEL ASM. .. Falter housing to generator - Applied

to A20T6 and A20U24 generatorsBRACKET ASM. .. Filter housing to generatorPAD .. Tapping - 3/4x 1-1/2x 5 in. long - Two 1/2 -13 tapped holesPAD.. Tapping - 3/4 x 1-1/4x 6-1/4 in. long - Three

1/2 -13 tapped holesBOLT.. 1/2 -13 x 7/8 hex. headBOLT.. 1/2 -13 x 1 hex. headBOLT.. 1/2 -13 x 1-1/2 hex. headWASHER .. Plain - l/2NUT.. Lock - 1/2 -13 hex.SHIM.. Housing mounting -3 in. x 5 in.

8368337..24 ga. 8368338..16 ga. 8368339..11 ga.SHIM .. Housing mounting -2 in. x 3 in.

8348607..11 ga. 8348608..16 ga. 8348609..24 ga.BOLT.. 1/2 -13 x 1-3/4 hex. headSWITCH .. Vacuum - Setting -1 I inches at rising vacuumBRACKET., Switch mounting - Formerly applied to stationary

Generating and industrial drill rig unitsBOLT.. 1/4 - 20x 3/4 hex. head - Formerly 179796BOLT.. 1/4 - 20x 7/8 hex. headNUT.. Lock - 1/4 -20 hex.TEE .. Pipe - 1/4 F.P.T.PLUG .. Pipe - 1/4 M.P.T.NIPPLE .. Pipe - l/4 M.P.T. x 1-1/4 in. long - Threaded both endCONNECTOR .. 1/4 tube X 1/4 M.P.T.TUBING .. l/4 O.D. x .028 wall - Copper brazed steel -

20 foot lengthNUT .. 1/4 tubeCLAMP .. Tube

}

Formerly applied toSCREW.. Tapping - No. 10-24 x 1/2 hex. stationary generatingWASHER .. Plain - 1/4 & ind. drill rig unitsELBOW .. 1/4 tube X 1/4 M.P.T.DUCT.. Air - 8-3/4 I.D. x 9-1/4 O.D. x 3-1/2 in. longDU~.. Air - 10-3/32 I.D. x 6-11/16 in. longCLAMP .. HoseCLAMP .. HoseRETAINER.. HoseELBOW .. Bulkhead - 1/4 tubeNUT.. 7/16 -20 hex.

P3556, P4033, P5584, P8723, 8411207F, 8431197C, 8446089C, 8472725C, 9515775

3 B81

EL EC TR O-MOTIVE DIVISION GENERAL MO TOES CORPORATION


f

3

4~

:3

47

2

3

4

24

6

4356

:5430

/-’--’

SIDE VIEW

industrial Application

\?

I

END VIEW

Except MP45

P-1 u-m!’ 1~,,,

“/

r-- ,“

-R-6

81315

— 141315

I

I

,— —,

?\ I

1’,,

,-

SIDE VIEW END VIEW

MP45 Application

PLATE A81-3

4


Ref. PartNo. Number

@l 9522004*($1 9501673*#1 9522002“01 9522018“42 9522003●$2 9522019

2 95220053 9522063

4 1128775 95375426 93315107 8024287

; 6%%10 8040166

11 837476012 815323613 13797114 8060976

*I4 810588915 14413316 806093017 950107718 952337919 8084407

“20 951076620 8407198

*21 804896722 18142923 6101229

P.L. NO.B81

PAPERANDFIBERGLASS ENGINEAIRINTAKE FILTERS

Fiberglass Element Bag-Type Engine Air FilterApplicationWith Restriction Indicator

8-645 EI,E2,E6,E8 and 12,16-645 EI,E6,E8 Engines

/( \\\16 15]14J13~ 10J ’13’14’15 16

cR

A

I1

-3

2111

‘111

>1

‘144

sntity@red—

B

;2

2:20Req.

PLATE B81+

Description

8-645E1 ,E2,E6,E8 engines12+15 E1,E6,E8engines16445 EI,E6,E8 engines

HOUSING .. Filter - Air intake - Right bankHOUSING .. Filter - Weather louver - Air intake - Right bankHOUSING .. Falter - Air intake - Right bankHOUSING.. Filter - Weather louver - Air intake - Right awayHOUSING.. Filter - Air intake - Left bankHOUSING.. Filter - Weather louver - Air intake - Left bankHOUSING.. Filter - Air intake - Left bankELEMENT.. Filter - Fiberglass bag-type - 19-3/8 in. long x 21-3/8 in. high

x 4-3/4 in. wideBUSHING .. 1/4CONNECTOR .. 1/8 -27 F.P.T.INDICATOR.. Restriction - 1/8 -27 M.P.T.GASKET.. Filter to blowerBOLT.. 1/2 - 13x 1-1/2 hex. headWASHER.. Plain - 1/2HOSE.. Oil separator to falter -36 in. length - Approx. 10 in. reqd

for 8 cyl. engine and 20 in. for 12 and 16 cyl. engines - Replaces 8291949CLAMP.. Oil separator hoseNIPPLE.. 1-1 /4x 2-1 /2 in. long - Threaded one end onlyELBOW .. 1-1/4 F.P.T. -90°NIPPLE.. 1-1 /4x 2-1 /2 in. long - Threaded both endsNIPPLE .. 1-1/4x 4 in. long - Threaded both endsELBOW .. 1-1/4 F.P.T. -45”NIPPLE.. l-l /4 close - Threaded both endsPIPE ASM. .. Hose to oil separatorPIPE ASM. ... Hose to oil separatorGASKET.. Pipe to oil separatorPLATE .. OrifkePLATE.. Orif& - Formerly 8436986FLANGE.. Cover - Left bankBOLT.. 1/2 - 20x 1-1 /4 hex. headWASHER .. Plain - 1/2

9527517B, 9523380B, 9537598A

5 B81

EL EC TR O-MOTIVE DIVISION GENERAL MO TO~S CORPORATION


Fiberglass Element Bag-type Engine Air Filter Application with Vacuum SwitchAnd Restriction Indicator


(73

I

END VIEW SIDE VIEW

PLATE B81-5

Ref. Part QY-No. Number Req. Description

1 8479771 HOUSING .. Filter - Air intake2 8470903 i ELEMENT.. Fiiter - Fiberglass bag-type3 8460801 1 SWITCH.. Vacuum - Setting 7 inches at rising vacuum4 8460770 TUBE ASSEMBLY.. Switch to falter housing5 8098593 A!R. TUBING.. 1/4 O.D. x .028 wall - Comer brazed steel - )

6

:9

101112

1314151617

*18●I9

116452116436118748179795

80351308483670

----

179885610122980327459508096909614095375429331510

21

;22

A.R.

888

;11

(-V.—...1

b,:

1. . .

,,, . .

..~, ‘;

‘!;(. ,

i ..” ,. .. .

. 7,,,.

,!

--

.. .-=-_ -

\

1. \.;

1?

20 ft. Ien&h - Approx. 9 in. requ&l

I

Formerly appliedNUT .. 1/4 tube

CONNECTOR .. I/4 tube X 1/4 M.P.T.prior to September 1981

CONNECTOR .. 1/4 tube X 1/8 M.P.T.BOLT.. 1/4 - 20x 3/4 hex. headNUT.. Lock - 1/4 -20 hex.BRACKET.. Housing mounting - Left and right sidesSHIM .. Housing mounting - 1-1/2x 3-1/2 in. 8479047..11 ga.

8479048..16 ga. 8479049..20 ga.BOLT.. Housing mounting - 1/2-13 x 1-1/2 hex. headWASHER.. Plain - 1/2NUT.. Lock -l/2 -13 hex.DU~.. Air - Neoprene impregnated - 8-5/16 I.D. - Form. 8408178CLAMP.. Air duct - T bolt - Formerly 8422314CONNECTOR .. I/8 -27 F.P.T.INDICATOR.. Restriction - 1/8 -27 M.P.T. } X%$.a!%d

P6581 , 8483303D, 8479768D, P8774, P7191, 8469860D

B81

EL EC TR O-MOTIVE DIVISION GE NE @At MOTORS C0*90 RATION


Fiberglass Element Bag-Type Engine AK Falter Application With Vacuum Switch-And Restriction Indicator

8-645 E5,E7B; 12-645 E5,E6,E7,E7B,E7C; and 16-645E6 En@nes

i

[i ,,[ ‘j

1’

1!

IG

ENI) VIEW

21

;2

.

i1

411

PLATE B81-6SIDE VIEW

Ref. PartNo. Number

1 90984911 84771572 84709033 84608014 84607705 8098593

6 1164527 116436

118748: 179795

10 803513011 909820711 909743011 848366912 909820812 909743112 848366913 ----

14 17988515 610122916 803274517 834763217 8264513

*18 847647419 837301819 8375876

*2O 9537542*2 I 9331510


12-645E6 engine16-645E6 engine8-645E5,E7B; 12-645 E5,E7,E7B,E7C engines12-&$5E5,E7 engines

HOUSING.. Filter - Air intakeHOUSING.. Filter - Air intakeELEMENT.. Falter - Fherglass bag-typeSWITCH -. Vacuum - Setting 7 inches at rising vacuumTUBE ASSEMBLY .. Switch to falter housing

TUBING.. 1/4 O.D. x .028 wall - Copper brazed steel20 ft. length - Approx. 9 in. required

1

columns C & D

NUT .. 1/4 tube fosmerly applied

CONNECTOR.. 1/4 tube x 1/4 M.P.T. prior to

CONNECTOR .. 1/4 tube X 1/8 M.P,T. September, 1981

BOLT.. 1/4 -20 x3/4 hex. headNUT.. Leek - 1/4 -20 hex.

I

BRACKET .. Housing mounting - Right sideBRACKET.. Housing mounting - Right sideBRACKET.. Housing mounting - Right sideBRACKET.. Housing mounting - Left sideBRACKET.. Housing mounting - Left sideBRACKET.. Housing mounting - Left sideSHIM .. Housing mounting - 1-1/2x 3-1/2 in. 8479047..11 ga.

8479048..16 ga. 8479049..20 ga.BOLT.. Housing mounting - 1/2 -13 x 1-1/2 hex. headWASHER.. Plain - 1/2NUT.. Leek - 1/2 -13 hex.DUCT.. Air - Neoprene impregnated - 10-3/32 I.D. x 5 in. longDUCT.. Air - Neoprene impregnated - 8-3/4 I.D. x 3-1/2 in. longDUCT.. Air - Steel - Offset - 8-3/4 O.D. x 32-3/4 in. long x 11 ga.CLAMP.. Air duct -10.12 to 10.78 in.. diameterCLAMP.. Air duet -8.94 to 9.60 in. dmmeterCONNECfOR .. 1/8 -27 F.P.T.INDICATOR.. Restriction - 1/8 -27 M.P.T. } %&#~t:%&1981

P5785, P6583, P6782, P6890, P7364, P7424

7 B81



F&rglass Element Bag-Type Engine Air Filter Application With Vacuum SwitchAnd Restriction Indicator

16,20-645E5,E7,E7B engines

END VIEW “kIDE VIEW

PLATE B81-7


1 84771582 84709033 84608014 84607705 8098593

6 1164527 116436

118748: 179795

10 803513011 848366911 847905212 ----

13 17988514 610122915 803274516 834763217 837301818 8374278

*19 9537542*2O 9331510

16-645E5,E7,E7B engines2(M45E5,E7,E7B engines

HOUSING .. Filter - Air intakeELEMENT.. Filter - Fherglass bag-typeSWITCH .. Vacuum - Setting 7 inches at rising vacuumTUBE ASSEMBLY.. Switch to falter housing

TUBING.. 1/4 O.D. x .028 wall - Copper brazed steel -20 ft. length - Approx. 9 in. required

I

Formerly appliedNUT .. 1/4 tube prior to

CONNECTOR .. 1/4 tube X 1/4 M.P.T. September, 1981CONNECTOR .. lj4 tube X 178 M.P.T.BOLT.. 1/4 - 20x 3/4 hex. headNUT.. Lock - 1/4 -20 hex.

)

BRACKET.. Housing mounting - Left and right sidesBRACKET.. Housing mounting - Left and right sidesSHIM .. Housing mounting- 1-1/2x 3-1/2 in. 8479047..11 ga.

8479048..16 ga. 8479049..20 ga.BOLT.. Housing mounting - 1/2 - 13x 1-1/2 hex. headWASHER .. Plain - 1/2NUT.. Lock- 1/2- 13 hex.DUCT.. Air - Neoprene impregnated - 10-3/32 I.D. x 5 in. longCLAMP .. Air duct -10.12 to 10.78 in. diameterRETAINER .. DuctCONNECTOR .. 1/8 -27 F.P.T.INDICATOR,. Restriction - 1/8 -27 M.P.T. ~ :~;::::#:!981

P6484, P6653, P6894, P9206, 8496060D, 8479045D, P6585, P6892, P91 18, 9083802C, 8483301C

B81 8

EL EC T CO-MOTIVE DIVISION GENERAL MOTORS CO RPORA IION

P.L. No. MlPAPER AND FIBERGLASS ENGINE AIR INTAKE FILTERS

Fiberglass Element Bag-Type Engine Air Filter Application With Vacuum Switch. . . .And Restriction Indicator12-645 E4,E4B,E7B,E9,E9B Engines8-645E4;

1 2

n +.T - ------ ----- _.

1 u

! 1I

1 1

1 1

1,

f

I I

1I

1

I[ /“II

II

..

1415

21

20/

/------

12J

PLATE B8 1-8

DescriptionRef.No.

PartNumber

8-645E4B engine12-645 E4,E9 engines12-645E4B,E7B,E9B engines

HOUSING.. Filter - Air intakeHOUSING .. Filter - Air intakeHOUSING.. Filter - Weather louver - Air intake - 12-645E4B onlyELEMENT.. Filter - Fiberglass bag-typeSWITCH .. Vacuum - Setting 7 inches at rising vacuumTUBE ASM. .. Switch to falter housing

TUBING .. 1/4 O.D. x .028 wall - Copper brazed steel -

1

Formerly20 ft. length - Approx. 9 in. required applied

NUT .. 1/4 tube prior toCONNECTOR .. 1/4 tube X 1/4 M.P.T. September,CONNECTOR .. 1/4 tube X 1/8 M.P.T. 1981BOLT.. 1/4 - 20x 3/4 hex. headNUT .. Lock - 1/4 -20 hex.BRACKET.. Housing mountingBRACKET.. Housing mountingSHIM .. Housing mounting - 1-1/2 x 3-1/2 in. 8479047..11 ga.

8479048..16 ga 8479049..20 ga.BOLT.. Housing mounting - 1/2 - 13x 1-1/2 hex. headWASHER .. Plain - 1/2BOLT .. Bracket mounting - 1/2 - 13x 7/8 hex. headNUT.. 1/2- 13 hex.PAD .. Tapping - 1-1/4x 5 in. longDUCT.. Air - Neoprene impregnated - 8-5/ 16 I.D.DUCT.. Air - Neoprene impregnated - 8-3/4 I.D. x 3-1/2 in. longCLAMP .. Air duet - T boltCLAMP .. Air ductCONNECTOR .. 1/8 -27 F.P.T.

ICurrently applied

INDICATOR.. Restriction - l/8 -27 M.P.T. after September, 1981

*I6161

2

8489824848982595220258470903846080184607708098593

●3*4*5

*6*7●8●9

*lo111112

116452116436118748179795

803513084884879527547

---- A.R. ‘

6 610 102 22 2I 11

‘1>

i‘11 I

1314151617181819

;:21

1798856101229

179880803274584864419508096826451390%140837587695375429331510

P6417, P8322, P8604, P8789, P9284, P9754, 8488654B, 8488655B, 951 OIO6B

9 B81

EL EC TBO-MOIIVE DIVISION GENERAL MOTORS CORPORATION


Fiberglass Element Bag-Type Engine Air Filter Application With Vacuum SwitchAnd Restriction Indicator

16-645 E7,E7B; 20-645 E7,E7B,E7C Engines

END VIEW

Ref. PartNo. Number

1 84771582 84709033 84608014 84607705 8098593

6 1164527 1164368 118748

1797951: 803513011 ----

12 179885

:: 6~:y%14 803274515 837427816 8347632

417 9315024#17 9525542

17 8493037617 9085723$17 9087114

17 954908318 8373018

*19 9537542*2O 9331510

QuantityReauired.

ITA

B:-- c---

111444111111As Required

2 2 21 1 1

; ; ;2 2 2

A.R. -

—

.

D14

.-

A:R.

8

i8

i

.

i4

:

SIDE VIEW

PLATE B8 1-9

Description

16-645 E7,E7B engines2(%45E7 engines20-645E7,E7C engines20-645E7B engines

HOUSING .. Falter - Air intakeELEMENT.. Filter - Fiberglass bag-typeSWITCH .. Vacuum - Setting 7 inches at risiig vacuumTUBE ASM. .. Switch to falter housing

TUBING .. 1/4 O.D. x .028 wall - Copper brazed steel -20 il. length - Approx. 9 in. requiredNUT .. 1/4 tube

CONNECTOR .. 1/4 tube X 1/4 M.P.T.CONNECTOR .. 1/4 tube X 1/8 M.P.T.BOLT .. 1/4 -20x 3/4 hex. headNUT .. Leek - 1/4 -20 hex.

Formerlyappliedprior to:~~pmber,

SHIM .. Hous~g mounting - 1-1/2x 3-1/2 in. 8479047 ..1 I ga.8479048..16 ga. 8479049..20 ga.

BOLT.. Housing mounting - 1/2 - 13x 1-1/2 hex. headBOLT.. Housing mounting - 1/2 - 13x 1-3/4 hex. headWASHER .. Plain - 1/2NUT.. L.oek 1/2 -13 hex.RETAINER .. DuetDUCX.. Air - Neoprene impregnated - 10-3/32 I.D. x 5 in. longDUCT.. Air- Steel - 10-1/ 16 O.D. x 31-1/8 in. long -11 ga.DUCT.. Air-Steel- 10-1/16 O.D. x5 in. long- 11 ga.DUCT.. Air- Steel - 10-1/16 O.D. x 32-3/4 in. long -11 ga.DUCT.. Air - Offset - Steel - 10-1/16 O.D. x 22-3/4 in. long- 16 ga.DUCT.. Air - Offset - Steel - 10-1/ 16 O.D. x 7 ft. 8-5/8 in. long -16 ga.DUCT.. Air - Steel - 10-1/16 O.D. x 17-17/64 in. long -11 ga.CLAMP.. Air duct - Formerly 8473018CONNECTOR .. 1/8 -27 F.P.T.INDICATOR -. Restriction - l/8 -27 M.P.T. ) %e%:&p~:1981

P6543, P6892, P9206, 8479053D, 9083802C, P6544, P6902, M1464, 8492998D, 9549025, P6609, P7478, 9099801A

En 10


P.L. No. 3381PAPER AND FIBERGLASS ENGINE AIR INTAKE FILTERS

Fiberglass Element Bag-Type Engine Air Filter Application Whh Vacuum Switch8-645 E6,E7B; 12-645 E5,E7; 16-645 E5,E7,E7B; 20-645 E5,E7 Engines

I (6)------------- ,1

,

I

1

,I

I

9

---------------J J 2

SIDE VIEW

I

2

3

67

:

6Q

—u

VIEW A-AEND VIEW

VIEW A-AEND VIEW

16-645 E5,E7,E7B and 2tMM5E5,E7 Engines 12-645 E5,E7 Engines

PLATE B81-10

Ref. PartNo. Number

*1 84797701 84795091 84790702 84709033 84608014 84607705 8098593

6 1164527 116436

118748; 179795

10 8035130

*I1 8410134

*I2 8347632“13 8373018

x-

1

i11

21

;2

Qty.Req.

P5905, P5965, P7227, P888

21

;2

1

24

P9

Description

8-645 E6,E7B marine engines12-645 E5,E7 marine engines16-645 E5,E7,E7B and 20-645 E5,E7 engines

HOUSING.. Filter - Air intakeHOUSING .. Falter- Air intakeHOUSING.. Falter - Air intakeELEMENT.. Falter - Fiberglass-bag-typeSWITCH .. Vacuum - Setting 7 inches at rising vacuumTUBE ASM. .. Switch to falter housing

TUBING .. 1/4 O.D. x .028 wall - Copper brazed steel -

1

Formerly20 ft. length - Approx. 9 in. required applied

NUT.. 1/4 tube prior toCONNECTOR .. 1/4 tube X 1/4 M.P.T. :j~:mber,CONNECTOR .. 1/4 tube X 1/8 M.P.T.BOLT.. 1/4 - 20x 3/4 hex. headNUT.. Lock - 1/4 -20 hex.

DUCT.. Air - Silencer to turbocharger - 10-1/16 in. dia. x 22-1/4 in.Long x 11 ga. steel - Includes baffle

DUCT.. Air - Neoprene impregnated - 10-3/32 I.D. x 5 in. longCLAMP.. Air duct -10.12 to 10.78 in. diameter

8, 8479764B, 8479765B, 8479766B

11 lull



Fiberglass Element Bag-Type Engine Air Filter Application With Vacuum Switch16-645 E6,E7B,E7C,F7B and 20-645E7B Engines

\,

Ref. PartNo. Number

*1 95266991 9526698

*1 95332842 84709033 84608014 8098593

5 1164526 116436

●6 1164537 118748

; 8:;%

Qty.Req.

T

AB:

-- c

1i:

ii:111

As Req.

2 2 21 1

ii i2 2 ;2 2 2

n 1>-7 1 I

[ 1 III

[ 1

1I

-— -- —-—— —

PLATE B8 1-11

Description

16+545E6 engine16-645 E7B,E7C,F7B, and 20%5E7B engines20-#15E7B engine

HOUSING .. Fflter - Air intake - Horizontal mountedHOUSING.. Ftiter - Air intake - Horizontal mountedHOUSING .. Falter - Air intake - Vextical mountedELEMENT.. Falter - Fiberglass - Bag-TypeSWITCH .. Vacuum - Setting 7 inches at rising vacuumTUBING.. 1/4 O-D. x .028 wall - copper brazed steel -

20 ft. length - Approx. 9 in. required

I

Column A -

NUT .. l/4tube Formerly

CONNECTOR .. 1/4 tube X 1/4 M.P.T. applied

ELBOW .. 1/4 tube X 1/4 M.P.T. -90’ prior to

CONNECTOR .. 1/4 tube X 1/8 M.P.T. September,

BOLT.. 1/4 - 20x 3/4 hex. head 1981

NUT.. Lock- 1/4 -20 hex.

P9307, P9316, P9591, M1382, 9526806A, 9526807A, 9533692,9546765

B81 12

EL EC TR O-MOTIVE DIVISION GENERAL MOTORS COt PO CATION


Fiberglass Element Bag-Type Engine Air Filter Application With Vacuum SwitchAnd Restriction Indicator - Twin Engine Marine Drive

16-645E7,E7B and 20445E7 Engines

~A . .

A

VIEW A-A ~,s

PLATE A81-12

Ref.No.

/1/1

2345

1314

PartNumber

846057584605748470903846080184607708098593

116452116436118748179795

8035130

179887179883

6101229

8032745----

83476328490064931050195303378374278837301895375429331510

@Y-Req.

T

AB1

i44111A.R.l

2 21 1

; ;2 2

8 88 8A.R.

818A.R.

2 21 1

1;2 ;4 41 11 1

{ The above housings,fdze~

HOUSING.. Filter - Air intake - Vacuum switch mounting on right sideHOUSING .. Filter - Air intake - Vacuum switch mounting on left sideELEMENT.. Filter - Fiberglass bag-typeSWITCH .. Vacuum - Setting 7 inches at rising vacuumTUBE ASM. .. Switch to falter housing

TUBING .. 1/4 O.D. x .028 wall - Copper brazed steel -20 ft. length - Approx. 9 in. required

1

Formerly appliedNUT.. l/4tube

CONNECTOR .. 1/4 tube X 1/4 M.P.T.prior to

CONNECTOR .. 1/4 tube X l/8 M.P.T.September, 1981

BOLT.. 1/4 - 20x 3/4 hex. headNUT.. Lock- l/4- 20hex.

BOLT.. Housing mounting - 1/2 - 13x 1-3/4 hex. headBOLT.. Housing mounting - 1/2 - 13x 1-1/4 hex. headWASHER .. Plain - 1/2 -8 required with bolt 179883

16 required with bolt 179887NUT.. Lock - 1/2 -13 hex. - Not required for falters mounted in tapping padsSHIM.. Housing mounting - 1-1/2 x 3-1/2 in. 8479047..11 ga.

8479048..16 ga 8479049..20 ga.DUCT.. Air - Neoprene impregnated - 10-3/32 I.D. x 5 in. longDUCT.. Air- Steel - 10-1/16 dia. x 20 in. long- 11 ga.DUCT.. Air- Steel - 10-1/16 dia x 25-3/16 in. long -11 ga.DUCI.. Air - Steel - 10-1/16 dia x 12-29/32 in. long -11 ga.RETAINER .. DuctCLAMP .. Air ductCONNECTOR .. 1/8 -27 F.P.T.INDICATOR.. Restriction - 1/8 -27 M.P.T. } %~;~::~;1981

-ssemblies are ako appiied to stigle engine drive units. Z& requiredfilter k dependentupon specl>c customerapplicationand vacuum switchmotiting location.

P6399, P6886, P6888,P9367, 8490605B,9097478D,9098400C,9326118B,9530167A

13 B81



Fiber@ass Element Bag-Type Engine Air Falter Application With Vacuum SwitchAnd Restriction Indicator

16,20-645E4,E4B,E7B,E9,E9B Engines

/

14‘1 1

2 1

H

Ref. PartNo. Number

1 84898262 8470903

*3 8460801*4 8460770●5 8098593

*6 116452*7 116436*8 118748

“;: 8:%;;

11 8488487“11 9510036

12 ----

13 17988514 610122915 17988016 803274517 848644118 834763219 837301820 837427821 953754222 9331510

Qty.Req.

T

AB

1144

1111A.R.

2 21 1

; ;2 2

1i

A.R.

61: 82 -2 21

i; 22 21 11 1

\ 12

c -ar ‘n ‘ik1--T------- -----— .

7

PLATE A81-13

Description

16,2(M45E4,E9 engines16,20-645E4B,E7 B,E9B engines

HOUSING .. Filter - Air intakeEL~~E~d~. Filter - Fiberglass bag-type - 29-3/8 in. long x 26-7/ 8 in. high x

SWITCH .. Vacuum - Setting 7 inches at rising vacuumTUBE ASM. .. Switch to falter housingTUBING .. 1/4 O.D. x .028 wall - Copper brazed steel -

20 ft. length - Approx. 9 inches required

1

Formerly appliedNUT.. l/4tube prior to

CONNECTOR .. 1/4 tube X 1/4 M.P.T. September, 1981CONNECTOR .. 1/4 tube X 1/8 M.P.T.BOLT.. 1/4 - 20x 3/4 hex. headNUT.. Lock - 1/4 -20 hex.

BRACKET.. Hous~ng mountingBRACKET.. Hou.wng mountingSHIM.. Housing mounting - 1-1/2 x 3-1/2 in. 8479047..11 gauge

8479048..16 gauge 8479049..20 gaugeBOLT.. Housing mounting - 1/2 - 13x 1-1/2 hex. headWASHER .. Plain - 1/2BOLT.. Bracket mounting - 1/2 - 13x 7/8 hex. headNUT.. 1/2- 13 hex.PAD .. Tapping - 1-1/4x 5 in. longDUCT.. Air - Neoprene impregnated - 10-3/32 x 5 in. longCLAMP .. Air duetRETAINER .. DuctCONNECTOR .. 1/8 -27 F,P.T.INDICATOR.. Restriction - l/8 -27 M.P.T. \ %t&%:;t%%:1981

P6396, P7864, P8598, 8488447B, 9510037B

B81 14

EIECTR O-MOTIVE DIVISION GENERAL MOTORS CO RPO tATION

3 J


l%erglass Element Bag-Type Engine Air Filter Application With Vacuum SwitchAnd Louver Assemblv

12,20-645E7 Engine;

I I

SIDE VIEW

PLATE A8 1-14


11133f

A 12-645E7 engineB 20-645E7 engine

1 9084036 FILTER AND LOUVER ASSEMBLY1 8495737 -1 ‘1 FILTER AND LOUVER ASSEMBLY2 9084038 1 FILTER ASM.2 8495738 ‘1 FILTER ASM.3 9084039 ‘1 - LOUVER ASM.3 8495739 - LOUVER ASM.4 9511924 4 -1 STRIP.. Sponge rubber - 3/16 x 1-1/2x 38-1/8 in. long - Replaces 90840404 8495741 KIT.. Gasket - Filter to louver

*5 180079 ;4 2: BOLT.. 5/16 - 18x 1 hex. head*6 9417953 24 24 WASHER .. Spring lock -5/16 } Replaces 8495740 kit

7 8470903 3 4 ELEMENT.. Falter - Fiberglass bag-type - 29-3/8 in. long x 26-7/8 in.High x 6 in. wide

8 8460801 1 SWITCH .. Vacuum - Setting 7 inches at rising vacuum9 8460770 1 : TUBE ASM. .. Switch to filter housing

10 8098593 A.R. TUBING.. l/4 O.D. x .028 wall - Copper brazed steel -20 ft.length - Approx. 9 inches required

11 116452 2 2 NUT .. 1/4 tube12 116436 1 CONNECTOR .. 1/4 tube X 1/4 M.P.T.13 118748 i CONNECTOR .. 1/4 tube X 1/8 M.P.T.14 179795 ; 2 BOLT .. 1/4 -20x 3/4 hex. head15 8035130 2 2 NUT.. Lock - 1/4 -20 hex.

P6634, P6981, 8495372A, 9085 140A

15 B81



Fdxxglass Element Bag-Type Engine Air Filter ApplicationWith Restriction Indicator

16-645F4B, 20-645 F4B,F7B Engines

f’ r

12

I

II,

i

II#

I

I

I

I1I!1II

4

:

I

I

I 1I

A------- ------ ---~

Ref. PartNo. Number

1 84771581 95622982 8470903

3 95625994 1798855 1798876 61012297 ..-.

8 80327459 9558513

10 837301811 953754212 9331510

C&y.Req.

AB

1‘1

4 4

24

1:- AR

4i2 :I 11 I

PLATE A81-15

Descrbtion

SIDE VIEW

20-645F7B Engines16J0-645F4B Engines

HOUSING.. FalterHOUSING .. FalterELEMENT.. Falter - Fiberglass bag-type - 29-3/ 8 in. long x

267/8 in. high x 6 in. wideBRACKET.. Housing mountingBOLT.. Hex. head 1/2-13 x 1-1/2 - Housing mountingBOLT.. Hex. head 1/2-13 x 1-3/4 - Housing mountingWASHER.. FlatSHIM .. Housing mountingti;~ x ~~ #n.

8479047..11 Ga. 8479049..20 Ga.NUT.. Hex. leek I/2-13 - Housing mountingDUCT.. Air -10-1 /8 I.D. x 10-5/8 O-D. x 3-3/4 in. long - Neoprene impregnatedCLAMP.. Air duet -10.12 to 10.78 in. adjustment diameterCONNE~OR .. Restriction indicator - 1/8-27 FPT x 1 io. longINDICATOR.. Restriction - l/8-27 MPT

P6609, 9565455, M1835, 9564501, M1935, 9564205,9562601

B81 16

EL EC TR O-MOTIVE DIVISION GENERAL Molocs CORPORATION

Parts List No. B82EXHAUST STACK ADAPTER ASSEMBLY

8,12,16,20-645 Turbocharged Engines

B L!!liII-B--I +—--A+

90° 9PFore or Aft Left or Right

Ref. Nos. 1 thru 7 Ref. Nos. 8 thru 10

LB-I45° (1 35° Included Angle)

Fore or Aft

Ref. Nos. 11 and 12

PLATE B82-1

Dimension A 32-3/4 inches - All AdaptersDimension B 9-9/32 inches - All Adapters

Ref. Part @Y.No. Number Req. Description

I 8289272

2 8366591

3 8299000

4 8365118

5 8392508

6 9549893

7 9550053

8 8321795

9 8442039

10 8387111

1

1

1

1

1

1

1

1

1

1

ADAPTER ASM. .. Exhaust -90”fore and aft

ADAPTER ASM. .. Exhaust -90°fore and aft

ADAPTER ASM. .. Exhaust 90°fore and aft

ADAPTER ASM. .. Exhaust -90°fore and aft - Replaced by 8392508

ADAPTER ASM. .. Exhaust -90°fore and aft - Replaces 8365118

ADAPTER ASM. .. Exhaust -90”fore and aft


ADAPTER ASM. .. Exhaust -90°left and right



Dimenc

18

20

27-1/2.

29-1/2

29-1/2

29-1/2

18.90

25.394

27-1/2

29-1/2

m (inches)D

14-27/32

17-1/2

1629/32/“

1629/32

20-11/16

22.68

27-112

20-9116

20-9/ 16

20-9,/ 16

/-B-/

Ref. Nos. 13 and 14

Application

16-645E4 engine (MP36)

2O-645E4,E4B,E1OBengines (MP45,SG20E4,SG20EIOB,HG20E4B)

8-645E4B, 12-645E4,E5,16-645E4 engines

16-645E5 engine

16-645E4,E5,E7, E7B,E7C,E9,E9B,20-645E4,E4B,E5,E9 engines

16,20-645E7C engines

8, 12+15E7C engines

12-645E7 engine

8-645 E7C,12-M5E7,E7B,E7C engines

16,20-645E4,E7,E7B engines

(Continued)

1


P.L. No. B82EXHAUST STACK ADAPTER ASSEMBLY


11 8350668

12 8365267

13 8298999

14 8365027

f*15 9546891

1

1

1

1

1

ADAPTERASM. ..Exhaust-45°fore and aft


ADAPTER ASM. .. Exhaust -0°straight up

ADAPTER ASM. .. Exhaust -0°straight up

Dimension (inches) IL

27-1/2

29-1/2

27-1/2

29-1/2

D’

23-3/4

23-3/4

26-1/2

261/2

Amlication

8-645E5,E7C,12-645E5,E7,E7B,E7C,E9engines

16-645E5,E7,E7C,E9,20-645E5,E7,E7B,E9,E9B engines

8JM5E4,E5,E7,E7B,E7C,12-645E4,E5,E7, E7C,E9,E9B,16-645E4,E4B,E7C,20-645E4,E4B engines

12-645E4B,E5,16-645E5,E7,

I E7C,E9,20-645W,E5,E7,E7C engines

ADAPTER .. Spacer - Exhaust duct - 33-1/8 x 9-21/32x 2 inches thick

i St?acer Aal.mer 9546891 is aDD1ied between turbo exhaust duct and exhaust aaivter on those turbochargers having the”,.short exhaz& duct. See Part; ‘tit B74, Pages 1 and 1,for those affected turbochargers. A quanrity of fw-o (one on%achside) of 8322023 Gasket (Rej No. 16) is required when app[ying 9546891 Spacer Adapter.

*I6 8322023

$“17 457000$*I7 94163684“17 9531636$“17 82591284*I7 9527104

*I8 8260114*19 9338626

*2O ----

A.R.

18181817

A!:.A.R.

A.R.

GASKET.. Adapter mounting - Applied between turbochargerexhaust duct and exhaust adapter(s)

BOLT.. Adapter to exhaust duct - 1/2 -20x 1-3/4 hex. head - Stainless steelBOLT.. Adapter to exhaust duct - 1/2 -20x 2 hex. head - Stainless steelBOLT.. Adapter to exhaust duct - 1/2 -20x 2-1/2 hex. headBOLT.. Adapter to exhaust duct - 1/2 -20x 2-15/16 hex. headBOLT.. Adapter to exhaust duct - 1/2 -20x 4-1/2 hex. headWASHER .. 17/32 I.D. X 1-1/ 16 O.D.NUT.. 1/2 -20 hex. - Stainless steel - Replaces 8284621 locknut

COMPOUND.. Thread sealing - Adapter mounting bolts areto be coated with thread compound prior to application

8278929 ..1 quart container 8315394 ..4 OZ. tube

2

EL EC TCO. MOTIVE DIVISION GENERAL MOTORS CORPORATION

parts List No. B85ROOTS BLOWER AND BLOWER SUPPORT

Air Duct, Blind Cover, Blower and Blower Support Mounting Application8+15E1 ,E2,E6 and E8 Engines

Ref.No.

;

;4

:789

101112131415161718

;:*21

Part

952388195238838416803809502780284658371461

181429181436

6101229803271980757858028148

181429181435

61012298369676

181429181433181436181441

61012298178639

@Y-Req.

11111

2:

::12

;68

141

1:3

2:A.R.

5 /

PLATE A85-1

Description

DUCT.. Air - Left bank - Replaces 8371463SUPPORT.. Blower - Right bank - Replaces 8371473GASKET.. Air duct - Replaces 8261226GAS KET.. Blower support to crankcaseGASKET.. Blower to supportGASKET.. Air duct to blower supportBOLT.. Air duet and support to crankcase - 1/2 -20 x 1-1/4 hex. headBOLT.. Air duct to blower support - 1/2 -20x 2-1/4 hex. headWASHER.. Flat - 1/2NUT.. Leek - 1/2 -20 hex.COVER.. BlindGASKET.. Blind cover and blower to crankcaseBOLT.. Blind cover to crankcase - 1/2 -20x 1-1/4 hex. headBOLT.. Blind cover to crankcase - 1/2 -20x 2 hex. headWASHER.. Flat - 1/2BLOWER ASM. .. Right bank - See Page 3BOLT.. Blower to drive housing cover - 1/2 -20x 1-1/4 hex. headBOLT .. Blower to support and drive housing cover - 1/2 -20x 1-3/4 hex. headBOLT.. Blower to drive housing cover - 1/2 -20x 2-1/4 hex. headBOLT .. Blower to drive cover - I/2 -20 x 2-3/4 hex. headWASHER .. Flat - 1/2CEMENT.. Blower and support gasket -1 pint can

EL EC T CO-MOTIVE

P.L. No. B85

Ref. PartNo. Number Ye;.

DIVISION GENERAL MO TOCS CORPORATION

ROOTS BLOWER AND BLOWER SUPPORTRoots Blower Application

12,16-645 EI,E2,E6,E8 Engines

Left Bank Blower ApplicationPLATE B85-2

Description

1*2

33

*4*4

567

13

●I4

836967783696768098038808457480980378084575

809502780284658028148

181429181433181436181441

6101229

----

8178639

A -- B

: i

: i1 -

1

2 22 22 2

30 3030 30

6 610 1076 76

2 2

A.R.

12-645E1 ,E2,E6,E8 engines16-645E1 ,E2,E6,E8 engines

BLOWER ASM. .. Roots - Left bankBLOWER ASM. .. Roots - Right bankSUPPORT.. Blower - Left bankSUPPORT.. Blower - Left bankSUPPORT.. Blower - Right bankSUPPORT.. Blower - Right bank

GASKET.. Support to crankcaseGASKET.. Blower to supportGAS KET.. Blower to drive housing

BOLT.. Hex. head - 1/2 - 20x 1-1/4BOLT.. Hex. head - 1/2 - 20x 1-3/4BOLT.. Hex. head - 1/2 - 20x 2-1/4BOLT.. Hex. head - 1/2 - 20x 2-3/4WASHER .. Flat - 1/2

LINE .. Lube Od - See Pans List 34

CEMENT .. Blower and support gasket -I pint can

2


P.L. No. B85ROOTS BLOWER AND BLOWER SUPPORT

Roots Blower Assembly8,12, 16-645E1 ,E2,E6 and E8 Engines

PLATE B85-3


A - 8-645EI ,E2,E6,E8 engines- B 12, 16-645EI ,E2,E6,E8 engines

BLOWER ASSEMBLY

1 8369677 Ill BLOWER ASSEMBLY .. Left bank2 8369676 i: BLOWER ASSEMBLY .. Right bank

Zke following components are applicable to left and right bank blower assemblies, Rej Nos. I and 2.

HOUSING .. Blower

3 8189438 14 8028715 12

5 8028741 467 8028710 12

PLATE .. Rear End

8 81894399 8028709 :

10 8029137 2

11 8434196 212 8054404 213 110487 1214 106497 12

BEARING .. Rotor Plate

15 8206553 216 9530309 817 8116738 A.R.

18 103343 1219 8055819 A.R.20 8400148 A.R.

HOUSING .. BlowerSTUD .. Rear end plate - 1/2 x 3-5/8 in. long

8123072.. .002 0.S. 8126927 0.S.8123073.. .005 0.S. 8126928 0.S.8126926.. .015 0.S.

DOWEL .. End plate - l/2 x l-l/4 in. long - Inner and outerReference number not usedSTlJJ307~We;dop~ate - 1/2 x 4-1/4 in. long

8126921 ...017 0.S.8123071 :: .005 0:S: 8126922...019 0.S.8126920.. .015 0.S.

PLATE .. End - ReassTu;J27p12. ;/; - l;l -2:ox 2.inj l;;

8115278:: .004 0:S: 8115281 :: .019 0:S:8115279.. .015 0.S.

ST&~53MOil line2t~&d plate - 3/8 - 16-24 x 1-3/4 in. long8115309...017 0.S.

8115307:: .004 0:S: 8115310.. .019 0.S.8115308.. .015 0.S.

SEAL .. Oil - Blower shaft - Replaces 8327049GASKET .. Oil sealSCREW .. 10-24 x 1/2 fd. headWASHER .. Lock - No. 10

BEARING .. Rotor plateNUT .. Lock I/2 -20 Hex. - Formerly 102647 slotted nutWIRE .. Lock - 3/64 dia. x 500 ft. -No longer applied - Use Ref. 16

WASHER .. Plain - 1/2CEMENT .. Gasket - Non-hardening - 1 pintTHREAD .. Silk - 100 yd. SPOO1

PLATE ASSEMBLY .. Front End

21 8070342 1 PLATE ASSEMBLY .. Front end22 8204451 PLATE .. End - Front23 8028709 : STUD .. 1/2 - 13 -20 x 2 in. long

PLUG .. Pipe - 1/4 M.P.T.~ 8i~;;i ; SEAL .. Oil - Blower shaft - Replaces 832704926 8054404 2 ~~&&T .. Oil SCd

27 110487 10-24 X 1/2 fd. head28 106497 ;; WASHER .. Leek - No. 10

3 MIS

EL EC TR O-MOTIVE 0

P.L. No. B85

Ref. Part @Y.No. Number Req.

IV IS ION GENERAL MOTORS CORPORATION

ROOTS BLOWER AND BLOWER SUPPORT

Description

A - 8-645 E1,E2,E6,E8 engines- B 12, 16+15E1 ,E2,E6,E8 engines

8369677 - 1 BLOWER ASSEMBLY .. Left bank8369676 I 1 BLOWER ASSEMBLY.. Right bank

29 103028 NUT .. 1/2 - 20 hex.30 103323 : WASHER .. Lock - 1/231 103343 8 WASHER .. Plain - 1/2

ROTOR ASSEMBLY

32 8048295 1 ROTOR SET .. Matched and balanced - Includes Ref. 33 thru 4533 100364 PIN .. Taper - No. 7 x 2-1/4 in. long34 8028591 ! HUB .. Gear35 8454020 GEAR SET .. Matched and balanced - Replaces 808112436 8028721 ; NUT .. Drive sleeve -2- 1/4 - 16 hex.37 8028735 2 DOWEL .. Quillshaft to hub - 1/2 x 1-9/16 in. long

8084334...005 0.S. 8084335.. .015 0.S.8081274...010 0.S.

38 8028736 2 DOWfo~ti7ear&5 h;; - 1/2;2;;; / M;j l~j. . . .

8082370:: .010 0:S:39 8028464 1 PLATE .. Dowel retaining40 8039653 PLATE .. Retainer4 I 8028467 ; PLATE .. Lock42 8028327 4 BOLT .. 5/16 -24 x 7/16 hex. head43 8028295 4 BOLT .. 1/2 -20 x 1-9/16 hex. head44 8028291 BOLT .. 1/2 -20 x 1-1/8 hex. head45 8116738 A.:. WIRE .. Lock - 3/64 dia. - Available 500 ft. length

COLLAR.. Thrust

46 8028466 2 COLLAR .. Thrust

BEARING ASSEMBLY

47 8369675 2 BEARING ASSEMBLY .. Blower48 8369674 4 BUSHING .. Bearing - Precision bored after assembly49 9530309 NUT .. Lock - 1/2 -20 hex. - Formerly 102647 slotted nut50 8116738 A.;. WIRE .. Lock - 3/64 dia. x 500 ft. - No longer applied - Use Ref. 49

SHAFT .. Quill

51 8028594 SHAFT .. Quill52 8065752 : COVER .. Thing gear53 8204450 GASKET .. Cover54 8032719 2; NUT .. Lock 1/2 -20 hex.

BLOWER REPAIR MATERIAL

*55 8178080 A.R. SHIM .. End plate -.002*56 8178081 A.R. SHIM .. End plate - .003*57 8178082 A.R. SHIM .. End plate - .004*58 8178083 A.R. SHIM .. End plate - .006 1

Required for adjustingrotor to front end playclearance.

*59 9329939 A.R. SLEEVE .. “Speedi”“60 9330997 A.R. KIT .. Epoxy resin

}

For repair of engine blower rotor

*61 9331061 1 TOOL .. Installationshafts and thrust cohn.

B85 4


ROOTS BLOWER AND BLOWER SUPPORT

f’ ;:1

Y/16

4

P.L. No. B85

7

52

3

——...---- -– “-3

c ., I ‘Q,

SECTION A-ARef. Nos. i and 2

PLATE B85-3

5

EL EC Tt O-MOTIVE DIVISION GE NEt AL MOTORS CO@? ORATION

Ref.No.

$1

#l

$2

42

$53

43

4

5

6

7

8

9

10

11

/12

{13

14

15

16

17

18

/19

20

21

22

23

24

25

26

27

28

29

30

PartNumber

8427111

8479836

9317971

9327287

9320844

9525089

8242502

8417963

8210665

8368758

8496989

8496990

8261166

8210023 }

8210308

8210019 }

8261172

8306360

8368757

8372927

8210660

8372926

9564571

8340405

8271650

9087944

8254494

8261173

8209989

8336989

8209988

8414907

8372925

Parts List No. B99ENGINE GASKET KITS

INDEX

8-645E2 and E6 Normally Aspirated Marine Engines8-645 E5,E7,E7B and E7C Turbocharged Marine Engines8-645E1 and E8 Normally Aspirated Industrial Engines

8-645E4 and E4B Turbocharged Industrial Engines

Description

Cylinder Head

Cylinder Head

Power Assembly Installation


Cylinder Liner Installation


Overspeed Trip Housing


Camshaft Drive Housing


Lube Oil Strainer Element

Lube Oil Suction Strainer

Piston Cooling and

Pressure Pump

Lube Od Scavenging and

Fuel Oil Pump

Lube Oil Separator

Lube Oil Separator

Water Pump

Water Pump

Fuel Oil Manifold

Fuel Oil Manifold -With threaded connections

Fuel Oil Manifold -With flange connections

Fuel Oil Falter (Viscose & Spin On)

Cylinder Head Cover and SupportFrame - Square inside comers

Cylinder Head Cover and SupportFrame - Round inside comers

Aeeessory Drive Housing

Aeeessory Drive Housing


Governor Drive -

Engine Blower

Turbocharger Changeout

Aftercooler Changeout

c

Ei-—8

8

8

8

1

.

1

.

1

1

1

1

1

1

1

1

1

1

1

-

1

1

1

.

-

e:2—

8

8

8

8

1

1

1

1

1

1

1

1

1

1

1

1

1

ml

R:8Y—

8

8

8

.

8

1

1

1

1

1

1

1

1

1

1

1

1

1

1

x 1~m—

8

8

8

8

-

1

1

1

1

1

1

1

2

1

.

1

1

1

1

1

2

]gine>s:5e—

8

8

8

8

1

1

1

1

2

1

1

1

1

1

1

1

2

=:7—

8

8

8

8

1

1

1

1

1

1

1

2

I

1

1

1

1

2

E—%3

3

3

1

.

1

1

1

1

-

1

.

1

2

1

1

1

1

1

2

r—8

8

.

8

.

8

1

I

1

1

.

1

.

1

1

2

1

1

1

1

1

2

—

Pg.40.—

5

5

5

5

5

5

5

6

6

7

7

7

7

8

8

8

9

9

9

9

9

9

10

10

10

10

11

11

11

11

11

12

12

Ref.No.

I

9

15

15

24

24

30

1

49

6

12

17

32

1

30

34

1

5

12

19

37

43

1

7

13

28

1

14

25

31

36

1

45

{Refer to individud Gasket Kit component list for possible exceptions and additions.

1 B99

EL EC T CO-MOTIVE DIVISION GENERAL MOTORS COk PO RATION

P.L. No. B99ENGINE GASKET KITS


12-645 E4,E4B,E9,E9B Turbocharged Industrial Engines

Ref.No.

61

61

$2

@2

43

63

44

$5

$6

7

8

9

10

11

12

/13

{14

15

16

17

18

19

{20

21

22

23

24

25

26

27

28

29

30

PartNumber

8427111

8479836

9317971

9327287

9320844

9525089

8261161

8417962

9564698

8210666

8368758

8496989

8496990

8261166

8210023 )

8210019

8210018 }

8261172

8306360

8368757

8372927

8210660

8372926

9564571

8340405

8271651

9087945

8261173

8209989

8336989

8209988

8414907

8372925

Description

Cylinder Head

Cylinder Head











Lube Od Suction Strainer

Piston Cooling and

Pressure Pump

Lube Oil Scavenging and

Fuel Oil Pump

Lube Oil Separator

Lube Oil Separator

Water Pump

Water Pump

Fuel Oil Manifold

Fuel Od Manifold -With threaded connections


Fuel Oil Filter (Viscose & Spin On)

Cylinder Head Cover and SupportFrame - Square inside comers


Accessory Drive Housing

AuxiIiary Generator Drive

Governor Drive

Engine Blower



E—12

12

12

12

1

-

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

2

n—12

12

12

12

1

1

1

1

1

1

2

1

1

1

1

1

1

1

2

QuaI12E=

:6—

[2

[2

[2

12

1

1

1

1

1

1

1

1

2

1

1

1

1

1

2

:8=—

[2

[2

[2

12

1

1

1

-

1

1

1

1

1

2

1

.

1

1

1

1

2

12

Ii

12

12

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

2

tynii

12

12

12

.

12

1

1

1

1

1

1

1

1

2

1

1

1

I

1

1

2

{Refer to individual Gasket Kit component list for possible exceptions and additions.

lgGE?

12

12

12

12

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

2

e

5—12

12

12

12

1

1

.

1

1

1

1

1

1

2

1

1

1

1

1

2

E—12

12

12

12

1

1

1

1

1

1

1

-

2

.

I

1

1

I

1

2

izi—12

12

12

12

.

1

1

1

1

1

1

1

.

1

2

1

I

i

1

1

2

m—12

12

12

12

1

1

1

1

1

I

1

1

2

1

-

.

1

1

-

1

.

1

2

Pg.No.

5

5

5

5

5

5

6

6

6

7

7

7

7

7

8

8

8

9

9

9

9

9

9

10

10

10

10

11

11

11

11

12

12

—

XefNo..

1

9

15

15

24

24

13

27

39

1

6

12

17

32

1

34

38

1

5

12

19

37

43

1

7

18

32

14

25

31

36

1

45

B99 2

EIECT @O-MOTIVE DIVISION GENERAL MOTORS CORPORATION

—

Ref.No.—

$1

#l

62

42

$3

$3

/$$4

$35

46

7

8

9

10

11

12

jf13

+14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

+31

{32

33

PartNumber

8427111

8479836

9317971

9327287

9320844

9525089

8261161

8417962

9564698

8210665

8368758

8496989

8496990

8261166

8306356

8210018

8306357 }

8261172

8306360

8368757

8372927

8365648

8380246

8210660

8372926

9564571

8340405

8271649

9087946

8261173

8209989

8336989

8209988

8380244

8383956

8365646

ENGINE GASKET KITS


16-645E4,E4B,E9,E9B and E 10B Turbocharged Industrial Engines

Description

Cylinder Head

Cylinder Head












Piston Cooling and

Pressure Pump

Lube Oil Scavenging and

Fuel Oil Pump

Lube Oil Separator

Lube Oil Separator

Water Pump

Water Pump

Water Pump

Water Pump

Fuel Oil Manifold



Fuel Oil Falter (Viscose & Spin On)

Cylinder Head Cover and SuppomFrame - Square inside comers




Governor Drive

Engine Blower



Mtercooler Changeout

P.L. No. B99

Quantil Per Emzine

E—16

16

16

16

1

1

1

1

.

1

1

2

1

1

1

IIi

1

li

1

2

-!

I-1

G—16

16

16

16

1

1

I

1

1

1

1

1

2

1

1!

Ii

1

1

2

-

-1

E—16

16

16

.

16

1

1

1

-

1

1

1

1

1

2

1

1

1

1’

11

2

I-i-,

z—It

16

16

16

1

.

1

-

1

1

1

-

1

1

1

2

1

1

1

1

1

1

1

1

2

zG

16

16

16

16

1

-

1

1

1

1

1

.

1

.

1

2

.

1

-

1

-

1

1

-

1

.

1

2

-1E—16

16

16

16

1

I

1

1

1

1

2

1

1

1

1

1

1

1

2

&E;—

16

16

16

16

iii—

16

16

16

16

I

1

-

1

1

1

1

1

1

2

1

-1

1

1

1~

1’

2

?—

16

16

16

16

-

1

1

1

1

1

1

1

2

1

1

1

1

1

2

m—16

16

16-

16

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

2

—

Pg.No.—

5

5

5

5

5

5

6

6

6

6

7

7

7

7

8

8

8

9

9

9

9

9

9

9

9

10

10

10

10

11

11

11

11

12

12

12

—

RefNo—

1

9

15

15

24

24

13

27

39

49

6

12

17

32

11

38

42

1

5

12

19

26

32

37

43

1

7

23

36

14

25

31

36

16

30

50

{Refer to individual Gasket Kit component listfor possible exceptions and addition

3 B99

EL EC Tt O-MOTIVE DIVISION GE NE CAL MOTORS CO RPO tAll ON


20-645E5,E7,E7B and E7C Turbocharged Marine Engines20-645E4,E4B,E9, E9B and E1OB Turbocharged Industrial Engines

Ref.No.

PartNumber

8427111

8479836

9317971

9327287

9320844

9525089

8261161

8417962

9564698

8368758

8496989

84%990.

8375381

8306357

8306360

8365648

8380246

8210660

8372926

9564571

8340405

9087947

8261173

8336989

8380244

8383956

8365646

Description

Cylinder Head

Cylinder Head











Piston Cooling andPressure Pump

Lube Od Scavenging andFuel Oil Pump

Lube Oil Separator

Water Pump

Water Pump

Fuel Oil Manifold



Fuel Oil Filter (Viscous & Spin On)

Cylinder Head Cover and SupportFrame - Round inside corners


Governor Drive




Quantity PI20-645 E

z—20

20

20

20

1-

1

1

1

1

1

1

1

2

1

1

1

I

1

1

1

2

K—!0

!0!-)

!0

1

1

1

1

1

1

1

1

2

1

1

1

1

I

1

1

2

E—20

20

20

20

-

1

1

1-

1

1

1.

2

1

1

1

1

1

1

2

u—20

20

20

20

1

1

1

1

1

1

1

1

2

1

1

1

1

1

2

%

20

20

20

20

-

1

I

1

1

1

1

1

1

2

1

1

1

1

1

2

EnginetirZ

20

20

20

20

1

1

1

1

1

1

1

2

1

1

I

1

1

2

B

20

20

20

20.

1

I

1

1

1

1

1

1

2

1

1

1

1

1

2

Xi—20

20

20

20

1

1

1

I

1

1

1

I

2

1

1

1

1

1

2

ix—20

20

20.

20.

1.

1

1

1

1

I

1

1

2

1

1

1

I

1

I.

2

Pg.No.

5

5

5

5

5

5

6

6

6

7

7

7

8

8

9

9

9

9

9

10

10

10

11

11

12

12

12

Ref.No.—

1

9

15

15

24

24

13

27

39

6

12

17

21

42

5

26

32

37

43

1

7

40

14

31

16

30

50

f Refer to individual Gasket Kit component Iistforpossible exceptions and aaiiitions.

MB 4

EIECTR O-MOTIVE DIVISION GE NEBAL MO TOCS CO RPOt A710N



GASKET KIT .. Cyiinder Head

$$1 84271112 84429363 8392118

4 95581025 80291676 83286877 83058158 9317972

1 GASKET KIT.. Cylinder head - Replaces 84720701 GASKET.. Cylinder head to lier - Replaces 84108291 SEAL KIT .. Cylinder head to liner - Consists of ( 12) twelve heat darn

insulators and (12) twelve grommet sealsSEAL KIT.. Gasket

; GASKET .. Rocker arm oil line to camshaft1 SEAL.. Cylinder test valve

SEAL.. Water outlet elbow; SEAL.. Water outlet elbow to crankcase - Repl. 8413892

+9 8479836 1 GASKET KIT .. Cylinder head - With double groove water outlet elbowand integral head gasket

9A 8476400 GASKET ASSEMBLY.. Cyl. head - Includes grommet seals10 9558102 ; SEAL KIT.. Gasket - Formerly 955180211 8029167 2 GASKET .. Rocker arm oil line to camshaft12 8328687 1 SEAL.. Cylinder test valve13 8305815 SEAL.. Water outlet elbow14 9317972 ; SEAL.. Water outlet elbow to crankcase - Repl. 8413892

GASKET KIT .. Power Assembly Installation

015 9317971

915 932728716 822855417 931685018 802598819 830581520 931797221 814235422 832868723 8029167

GASKET KIT .. Power assembly installation - Replaces 9320843power assembly installation gasket kit

GASKET KIT.. Power assembly installati{SEAL.. Lower liner - Upper grooveSEAL.. Lower liner - Lower grooveGASKET.. Piston cooling tubeSEAL.. Elbow to cylinder head and jumper line to linerSEAL.. Water outlet elbow to crankcase - Replaces 8413892GASKET.. Water inlet tube to manifoldSEAL.. Cylinder test valveGASKET .. Reeker arm oil line to camshaft block

GASKET KIT .. Cylinder Liner Installation

424 9320844 1 - GASKET KIT .. Cylinder liner installation - Replaces 8284873cylinder liner gasket tilt

+2 9525089 1 GASKET KIT.. Cylinder liner installation8228554 i - SEAL.. Lower liner - Upper groove

26 9316850 1 2 SEAL.. Lower liner - Lower groove27 8025988 1 1 GASKET.. Piston cooling tube28 8305815 1 1 SEAL.. Elbow to cylinder head and jumper line to liner29 8142354 1 1 GASKET.. Water inlet tube to manifold

GASKET KIT . . Overspeed Trip I-lousing

30 8242502 GASKET KIT.. Overspeed trip housing - With bottom oil drains31 8160114 ; GASKET.. Fuel lines to manifold blocks - Formerly 821847632 8044742 2 GASKET.. Fuel overspeed trip housing to crankcase33 8235617 2 GASKET.. Fuel overspeed trip housing to accessory drive housing34 8235618 GASKET.. Fuel cover to overspeed trip housing35 8028765 ; GASKET.. Fuel plate to cover36 8058257 2 GASKET.. Fuel cover - Tachometer opening37 8028766 1 GASKET.. Fuel lockshaft plate38 8028754 SEAL .. Oil lockshaft39 8104300 ; GASKET.. Jumper line40 8104276 2 GASKET.. Jumper line41 8143446 2 SEAL .. O-Ring - Retainer sleeve - Bottom groove42 9095686 2 SEAL.. O-Ring - Retainer sleeve - Vhon - Top groove



P.L. No. B99

Ref. Part Qty.No. Number Req.

GASKET KIT .. Overspeed Trip

ENGINE GASKET KITS

Description

Housing

;3456

:9

101112

{131415161718

;:2122

;:2526

841796382356178143446823561880287658058257824240881601143323759332376180287549095686

82611618218476804474280447238049496802876580582578028766802875481043008104276814344681601149095686

GASKET KIT .. Overspeed trip housing - With bottom oil drainsGASKET.. Overspeed trip housing to crankcaseSEAL.. O-Ring - Retainer sleeve - Bottom grooveGASKET .. Cover to overspeed trip housingGASKET.. Cover plateGASKET.. Tachometer coverSEAL .. Oil - ShaftGASKET .. Fuel manifoldGASKET.. Cover to fuel manifoldGASKET.. Fuel pipe to manifold blockSEAL.. Oil - LockshaftSEAL .. O-Ring - Retainer sleeve - Viton - Top groove

GASKET KIT.. Overspeed trip housing - With bottom oil drainsGASKET.. Fuel lines to manifold blocksGASKET.. Overspeed trip housing to crankcaseGASKET.. Overspeed trip housing to accessory drive coverGASKET.. Cover to overspeed trip housingGASKET.. Plate to coverGASKET.. Cover - Tachometer openingGASKET.. Lockshaft plateSEAL .. Oil - LockshaftGASKET.. Jumper lineGASKET.. Jumper lineSEAL.. O-Ring - Retainer sleeve - Bottom grooveGASKET.. Crossover pipe to fuel oil manifoldSEAL.. O-Ring - Retainer sleeve - Viton - Top groove

f For MP36, MP45 and 999-20 modeLs, see Parts L& 56 for individual gaskets.

27

:;

::32333435363738

z4142434445464748

841796280447428143446804949680287658058257824240881601143323759332376180287549095686

9564698952980095298018028765805825781601149096523952980782424088028754

GASKET KIT.. Overspeed trip housing - With bottom oil driansGASKET.. Overspeed trip housing to crankcaseSEAL.. O-Ring - Retainer sleeve - Bottom grooveGASKET.. Cover to overspeed trip housingGASKET.. Cover plateGASKET.. Tachometer coverSEAL .. Oil - ShaftGASKET.. Fuel manifold mountingGASKET.. Cover to fuel manifoldGASKET.. Fuel pipe to manifold blockSEAL .. Oil - LockshaftSEAL.. O-Ring - Retainer sleeve - Vlton - Top groove

GASKET KIT .. Overspeed trip housing - With rear oil drainsGASKET.. Housing to crankcaseGASKET.. Cover to housingGASKET.. Cover plateGASKET _ Tachometer coverGASKET.. Fuel manifold mountingRETAINER .. OdSEAL.. Oil - Rear drain to crankcaseSEAL .. Oil - ShaftSEAL .. OiI - Lockshaft

GASKET KIT .. Camshaft Drive Housing

49 8210665 1 GASKET KIT.. Camshaft drive housing50 8081380 1 GASKET.. Camshaft drive housing to crankcase51 8185923 1 GASKET.. Cover to housing - Upper52 8175858 GASKET.. 011 retainer53 8095027 : GASKET.. Blower support to crankcase

B99 6

EL EC TR O-MOTIVE DIVISION GE NERA1 MOTORS CORPORATION



GASKET KIT .. Camshaft Drive Housing

1 8210666 1 GASKET KIT .. Camshaft drive housing8081380 1 GASKET.. Camshaft drive housing to crankcase

: 8451659 1 GASKET.. Cover to housing - Upper - Replaces 81855834 8175858 GAS KET.. Oil retainer5 8095027 : GASKET.. Blower support crankcase

6 8368758 1 GASKET KIT .. Camshaft drive housing1 GAS KET.. Camshaft drive housing to crankcase

: W:% 1 GASKET .. Oil retainer9 8366331 GASKET.. Lube oil manifold to falter mounting

10 8366330 : GASKET.. Lube oil manifold to manifold11 8366424 1 GAS KET.. Filter to camshaft housing

GASKET KIT.. Lube Oil Strainer Element

8496989 GASKET KIT.. Lube oil suction strainer element - Replaces 8210014ii 8085182 ; SEAL .. Piston cooling and main bearing strainer elements to strainer housing14 8080852 1 GASKET.. Scavenging oil strainer element to strainer15 8085253 1 GASKET.. Strainer cover to housing16 8478924 1 SEAL.. Ring - Scavenging oil strainer

GASKET KIT .. Lube Oil Suction Strainer

849699080808508074661817420883667858269415808518280808528085253825195182519508029467802947080291508478924

I GASKET KIT .. Lube oil suction strainer - Replaces 8306358GASKET.. Strainer housing to accessory drive cover

; GASKET.. Lube oil pipe to strainer1 GASKET.. Drain plug1 GASKET.. Oil return elbow to strainer case - Replaces 8347468

GASKET.. Relay valve; SEAL.. Piston cooling and main bearing strainer element1 GASKET.. Scavenger oil strainer element to strainer1 GASKET.. Strainer cover to housing1 GASKET.. Pipe to ~avenging pump1 GASKET.. Pipe to ptxon coohng pump4 GASKET.. Pipe to seavengmg pump2 GASKET.. Elbow to pressure pump2 GASKET.. Elbow to pressure pump1 SEAL.. Ring - Scavenging oil strainer

f :;t-O-6451%,lYB,E9 and E9BInduszrial Engines, a quantity of two (2,)- 8366785 Gaskets is requiredin addition

For h4P45 and 999-20 models, one (1)- 8360530 Gasket is required in addition to kit.

GASKET KIT .. Piston Cooling and Pressure Pump

32333435363738

24142

82611668028264807466180294708082965808258680825878082964802915480294828029467

1 GASKET KIT.. Lube oil pressure pump - Replaces 82611671 GASKET.. Pump to accessory drive cover

GASKET.. Strainer to pump elbow; GASKET.. Piston cooling pressure portion inlet and outlet to elbow1 GASKET.. Main bearing pressure portion elbow to accessory drive cover1 SEAL.. Piston cooling pressure portion elbow to accessory drive cover

SEAL.. Main bearing pressure portion elbow to accessory drive cover: GASKET.. Piston cooling pressure portion elbow to accessory drive cover

GASKET.. Governor drive oil line: GAS KET.. Piston cooling pressure portion inlet and outlet to elbow2 GASKET.. Main bearing pressure portion inlet and outlet to elbow




GASKET KIT.. Piston Cooling and Pressure Pump

;34567

:10

11121314151617181920

212223

z26272829

8210023802826480746618082965808258680825878082964802915480291508029151

8306356802915080282648082586808296580825878251950802915480746618082964

837538183605308028264808258680829658082587802915480746618082964

GASKET KIT.. Lube oil pressure pumpGASKET.. Pump to accessory drive coverGASKET.. Strainer to pump elbowGAS KET.. Main bearing pressure portion elbow to accessory drive coverSEAL .. Piston cooling pressure portion eibow to accessory drive coverSEAL.. Main bearing pressure portion elbow to accessory drive coverGASKET .. Piston cooling pressure portion elbow to accessory drive coverGASKET.. Governor drive oil lineGASKET .. Main bearing pressure portion inlet and outlet to elbowGASKET .. Piston cooling pressure portion irdet and outlet to elbow

GASKET KIT.. Lube oil pressure pumpGASKET .. Piston cooling inlet and outlet elbowGASKET.. Pump mountingSEAL.. Piston cooling elbow to accessory drive housingGASKET.. Elbow to accessory drive housing - Main bearing portionSEAL.. Elbow to accessory drive housing - Main bearing portionGASKET.. Elbow to pump - Main bearing portionGASKET.. Governor drive oil lineGASKET.. Strainer to main bearing pump elbowGASKET .. Elbow to accessory drive cover - Piston cooling portion

GASKET KIT.. Lube oil pressure pumpGASKET.. Piston cooling inlet and outlet elbowGASKET.. Pump mountingSEAL .. Piston cooling elbow to accessory drive housingGASKET.. Elbow to accessory drive housing - Main bearing portionSEAL.. Elbow to accessory drive housing - Main bearing portionGASKET.. Governor drive oil lineGASKET.. Strainer to main bearing pump elbowGASKET.. Elbow to accessory drive cover - Piston cooling portion

GASKET KIT.. Lube Oil Scavenging and Fuel Oil Pump

{30 8210308 1 GASKET KIT.. Scavenging oil pump31 8028264 GASKET.. Pump to accessory drive housing cover32 8029467 ; GASKET.. Pump to inlet and outlet elbows33 8074661 1 GASKET.. Strainer pipe to oil strainer housing

/34 8210019 1 GASKET KIT.. Scavenging oil pump35 8028264 GASKET.. Pump to accessory drive housing cover36 8029150 : GAS KET.. Pump to inlet and outlet elbows37 8074661 1 GASKET.. Strainer pipe to oil strainer housing

/38 8210018 1 GASKET KIT.. Scavenging oil pump39 80282&I GASKET.. Pump to accessory drive housing cover40 8029467 : GASKET.. Pump to inlet and outlet elbows41 8074661 1 GASKET .. Strainer pipe to oil strainer housing

+42 8306357 1 GASKET KIT.. Scavenging oil pump43 8028264 1 GASKET.. Pump mounting44 8074661 I GASKET.. Strainer to scavenging pump elbow45 8251951 1 GASKET.. Pipe to scavenging pump

f::; :~a~ Marine Units with “?’” type lube oil strarners refer to Parts List 34 for appropriate gaskets

8

EL EC Tt O-MOTIVE DIVISION GENERAL MOTORS CO RPO tATION



GASKET KIT .. Lube Oil Separator

8261172 1 GASKET KIT.. Lube oil separator; 8084670 GASKET.. Oil separator mounting3 8084407 ] GASKET.. Outlet pipe to blower adapter4 8173851 1 GASKET.. Housing cover

8306360 1 GASKET KIT.. Lube oil separator: 8028760 GASKET.. Inlet elbow flange

8306958 ; GASKET.. Elbow to oil separator: 8271729 2 GASKET.. Elbow to ejector tube

8262488 1 GASKET.. Drain tube flange1: 8285733 1 RING ASSEMBLY.. Seal11 8284874 1 SLEEVE .. Rubber seal

GASKET KIT .. Water Pump

12131415161718

;;2122

;:25

262728293031

3233343536

8368757802876080291498366787834741680294698029163

8372927802876083262338347416802914983667878029163

836564880287608347417836678583474168029469

83802468028760836678583474168347417

GASKET KIT.. Water pumpGASKET.. Pump to accessory drive housing coverGASKET.. Pump outlet to pipeGASKET.. Pump inlet to pipeGASKET.. Pipe to crankcaseGASKET.. Water drain pipe to elbowGASKET.. Elbow to intermediate pipe -8 cylinder only

GASKET KIT .. Water pumpGASKET.. Water pump mountingGASKET.. Companion flangeGASKET.. Water inlet elbow to water manifoldGASKET.. Pump to water inlet elbowGASKET .. Water crossover pipe - Replaces 8354344GASKET.. Intermediate pipe to elbow -8 cylinder only

GASKET KIT.. Water pumpGASKET.. Pump to aeeessory drive housing coverGASKET.. Pump outlet to pipeGASKET.. Pump inlet to pipeGASKET.. Pipe to crankcaseGASKET.. Water drain pipe to elbow

GASKET KIT.. Water pumpGASKET.. Water pump mountingGASKET.. Companion flange and water crossover pipe -GASKET.. Water inlet elbow to water manifoldGASKET.. Pump to water inlet elbow

GASKET KIT .. Fuel Oil Manifold

3738

z4142

4344454647

821066081652768160114810430081042928104276

83729268165276816011433237593323761

GASKET KIT.. Fuel oil manifold; GASKET.. Supply line to manifold line2 GASKET.. Supply line to manifold line2 GASKET.. Connection block

GASKET.. Inlet line to falter: GASKET.. Flange to falter

GASKET KIT.. Fuel oil manifold - With threaded connections; GASKET.. Fuel oil manifold mounting3 GASKET.. Fuel oil manifold to cover

GASKET.. Manifold cover mounting: GASKET.. Flange mounting

Replaces 8347468

9 B99

EL EC TR O-MOTIVE DIVISION GE NEk AL MOTORS CORPORATION



GASKET KIT .. Fuel Oil Manifold

9564571 GASKET KIT.. Fuel oil manifold - With flange connections; 8165276 ; GASKET.. Fuel supply line - Manifold mounting3 8387784 1 GASKET,. Fuel supply manifold4 8160114 GASKET .. Fuel supply line to manifold5 8387785 ; GASKET.. Filter and flange mounting6 8426889 2 GASKET.. Pipe assembly to pump

GASKET KIT.. Fuel Oil Filter - Viscose and Spin On Types

7 8340405 GASKET KIT .. Fuel oil falter - Replaces 90824048104300 ; GASKET.. Connection block

: 8104276 2 GASKET.. Flange to falter10 8104292 GASKET.. Drain lines to filter11 8177030 ; SEAL.. Filter housing to body - Required with viscose filter12 8104055 2 GASKET.. Bowl to falter body

GASKET KIT.. Cylinder Head Cover and Support Frame with Square Inside Corners

13 8271650 GASKET KIT.. Cylinder head cover and support frame14 8470793 ; GASKET.. Frame to crankcase - Outside - Replaces 827529115 8470794 GASKET.. Frame to crankcase - Inside - Replaces 827529516 8275289 ; GASKET.. Camshaft drive end17 8271623 2 GASKET.. Cylinder head cover

18 8271651 GASKET KIT.. Cylinder head cover and support frame19 8470795 ; GASKET.. Frame to crankcase - Outside - Replaces 827529620 8470796 GASKET.. Frame to crankcase - Inside - Replaces 827529021 8275289 ; GASKET.. Camshaft drive end22 8271624 4 GASKET.. Cylinder head cover

23 8271649 GASKET KIT.. Cylinder head cover and support frame24 8470797 ; GASKET.. Frame to crankcase - Outside - Replam 827529425 8470798 GASKET.. Frame to crankcase - Inside - Replaees 827529226 8275289 ; GASKET.. Camshaft drive end27 8271623 4 GASKET.. Cylinder head cover

GASKET KIT.. Cylinder Head Cover and Support Frame with Round Inside Comers

28

::31

3233

z

:!3839

40414243

9087944847079384707949087073

9087945847079584707969087074

9087946847079784707989087073

9087947847079984708009087072

GASKET KIT.. Cylinder head cover and support frame - Replaces 8395611GASKET.. Frame to crankcase - Outside - Replaees 8275291GASKET.. Frame to crankcase - Inside - Replaees 8275295SEAL.. Cylinder head cover - Replaces 8380468 and 8473321

GASKET KIT .. Cylinder head cover and support frame - Replaces 8395610GASKET.. Frame to crankcase - Outside - Replaees 82752%GASKET.. Frame to crankcase - Inside - Replaees 8275290SEAL.. Cylinder head cover - Replaces 8399083 and 8473322

GASKET KIT . . Cylinder head cover and support frame - Replaces 8386814GASKET.. Frame to crankcase - Outside - Replaces 8275294GASKET.. Frame to crankcase - Inside - Replaees 8275292SEAL.. Cylinder head cover - Replaces 8380468 and 8473321

GASKET KIT .. Cylinder head cover and support frame - Replaees 8377469GASKET.. Frame to crankcase - Outside - Replaces 8360956GASKET.. Frame to crankcase - Inside - Replaees 8360955SEAL .. Cylinder head cover - Replaees 8373628 and 8473320




GASKET KIT .. Accessory Drive Housing

;34

:789

10111213

1415161718192021222324

8254494808466580287608084685802876380551588029163816706080825868082587802916580694458029469

82611738084665808468580287638055158816706080825868082587802916580694458029469

GASKET KIT .. Accessory drive housingGASKET .. Accessory drive housing to crankcaseGASKET.. Blind cover - Water pump opening -8 cylinderGASKET.. Cover - Lube oil relief valveGASKET.. Auxiliary drive coverSEAL.. OilGAS KET.. Water line crossover -8 cylinderGASKET.. Manifold to crankcase - Lube oilSEAL.. Elbow to accessory drive coverSEAL.. Elbow to accessory drive coverGASKET.. Oil stubshaft to manifoldGASKET.. Oil pressure valve to manifoldGASKET .. Flange to drain pipe

GASKET KIT .. Accessory drive housingGASKET.. Accessory drive housing to crankcaseGASKET.. Cover - Lube oil relief valveGASKET.. Auxiliary drive coverSEAL .. OilGASKET.. Manifold to crankcase - Lube oilSEAL.. Elbow to aeeessory drive coverSEAL.. Elbow to accessory drive coverGASKET.. Oil stubshaft to manifoldGASKET.. Oil pressure valve to manifoldGASKET .. Flange to drain pipe

GASKET KIT .. Auxiliary Generator Drive

8209989 GASKET KIT.. Auxiliary generator driveE 8081398 ; GASKET.. Drive to camshaft drive cover

8081359 GAS KET.. Stubshaft cover; 8081365 ; GASKET.. Cover - Rear29 8029153 8 GASKET.. Oil line from blowers to auxiliary generator drive housing30 8081494 1 GASKET.. Split line

GASKET KIT .. Governor Drive

31 8336989 1 GASKET KIT.. Governor drive32 8028229 1 GASKET.. Governor drive mounting33 8028239 GAS KET.. Governor to governor drive34 8029154 ; GASKET.. Oil line fitting35 8028209 I GASKET.. Governor drive housing cover plate

GASKET KIT .. Engine Blower

36 8209988 GASKET KIT .. Engine blower8028465 ; GASKET.. Blower to blower support

X 8028148 1 GASKET.. Blower to blower drive39 8024287 GASKET.. Air falter adapter to blower housing40 8029159 ~ GASKET.. Blower housing to oil drain line flange41 8029153 2 GASKET.. Oil line flange to blower housing42 8084407 2 GASKET.. Oil separator pipe to blower adapter43 8048058 GASKET.. Oil line to drive housing flange44 8070199 : GASKET.. Oil separator pipe to blower adapter

11 B99




GASKET KIT .. Turbocharger Changeout

123456789

101112131415

841490784516598261200841680384602058357298829487482612828309212828917180287608271729807051383473968282176

83802448451659826120084168048460205

GASKET KIT.. Turbocharger changeoutGASKET.. Turbocharger to camshaft drive housing - Replaces 8185583GASKET.. Generator and dust bin blower drive to turbochargerGASKET .. Air duct to air boxGASKET.. Air duct to compressor scroll - Replaces 8261264GASKET .. Aftercooler mounting to air ductSEAL .. StubshaftGASKET.. Stubshaft coverGASKET.. Exhaust chamber expansion joint to turbochargerGASKET.. Inlet pipe to aftercooler and engine outlet “Y”GASKET.. Oil separator flange to engineGASKET.. Oil separator to turbochargerGASKET.. Aftercooler pipe to engine water outletGASKET .. Aftercooler inlet pipe to manifoldGASKET.. Pad to air duct

GASKET KIT .. Turbocharger changeoutGASKET.. Turbocharger to camshdt drive housing - Replaees 8185583GASKET.. Auxiliary generator drive to turbochargerGASKET.. Air duct to crankcaseGASKET.. Air duct to scroll - Replaces 8261264GASKET.. Aftercooler mounting to air duct2i 8403484

22 8294874 SEAL.. Outer stubshaft23 8261282 GAS KET.. Outer stubshaft cover24 8309212 GAS KET.. Exhaust manifold expansion joint to turbocharger25 8289171 GASKET.. Inlet pipe to aftercooler and engine outlet “Y”26 8028760 GASKET.. Oil separator flange to engine27 8271729 GASKET.. Oil separator to turbocharger28 8070513 GASKET.. Aftercooler pipe to engine water outlet

GASKET.. Aftercooler inlet pipe to manifold{2&cep!3;%e; MP36, MP45 and 999-20.

!}30 8383956 1 GASKET KIT’ .. Turbocharger changeout8451659 1 GASKET.. Turbocharger to camshaft drive housing - Replaces 8185583

;; 8261200 GASKET.. Generator and dust bin blower drive to turbocharger33 8416804 i GASKET.. Air duct to air box - Replaees 8358721

8460205 2 GASKET.. Air duct to compressor scroll - Replaces 8261264z 8403484 2 GASKET.. Mtercooler mounting to air duct - Replaees 835735836 8294874 1 SEAL .. Stubshaft37 8261282 1 GASKET.. Stubshaft cover38 8309212 GASKET .. Exhaust chamber expansion joint to turbocharger

8289171 : GASKET .. Inlet pipe to aftercooler and engine outlet “Y”: 8028760 1 GASKET .. Od separator flange to engine41 8271729 1 GASKET .. Oil separator to turbocharger42 8070513 1 GASKET.. Aftercooler pipe to engine water outlet43 8133199 1 TAPE .. Pressure sensitive -100 ft. roll44 8347396 2 GASKET .. Aftercooler inlet pipe to manifold

{f ModeLs MP36, MP45 and 999-20only.

GASKET KIT .. Aftercooler Changeout

45 8372925 1 GASKET KIT .. Aftercooler changeout46 8282176 GAS KET.. Aftereooler to air duet - Inner47 8357298 ; GAS KET.. Aftercooler to air duct - Outer48 8289171 3 GASKET .. Inlet pipe to aftercooler and engine outlet “Y”49 8347396 1 GASKET.. Aftercooler inlet pipe to manifold

50 8365646 GASKET KIT.. Aftercooler changeout - Replaees 838024551 8289171 ! GASKET .. Inlet pipes to aftercooler and engine “Y”52 8403484 1 GASKET.. AfterCooler air duct53 8347396 1 GASKET.. Aftereooler inlet pipe to manifold

B99 12


PART PARTs PAGE REFNuMBER LIST NO NO. NO

~~26

1795027428

100109100364100702100702100702100718100746

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10075110075110075110076610076710076710080310086710086710087010087010094510184310184310184310184310184310189010189010259310263510263510263510263510263510263510263510263510263710263710263710263710263710263710263710263710263910263910264710264710282810282810302410302510302610302610302610302610302610302610302610302610302810302810302810302810302810XI28103028103030103030103319103319

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10 28212 3611) 282

3: 42;32 4236 73

24 736 73

24 73

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17 39017 41031 45732 45730 3458 119 109 13

10 910 128 119 108 204 172 242 294 244481 132 268 294 14

23 1227 1213 9366 16

2 1:

: 1;3 164 49184 1215

; 1;8 23

14 1914 232 395 3915

2: 1;27 142 73

1: ;;

3 294 292 173 171 279 11

NUMERICAL INDEX CATALOG NO. 302

PART PARTS PAGE REF

NuMBER LIST NO. NO. NO

103319103319i03319103319103319103319103319103319103319103319103319103319103319103319103319103319103319103319103319103319103320103320103320103320103320103320103320103320103320103320103320;m$;

103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321103321

24

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14 3016

1; ;12 1514 3316 152 384 29? 50

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14 104 16

10 511 51; 5

4 1$6 17

10 511 512 514 2614 4114 4415 5517 1018 4820 2549737 13

1: :35 45

7 654 523 5122345

:%8 188221 122 25

14 1814 2i141 1276

; 1:556Z

PART PARTS PAGE REF

NuMBER LIST NO. NO NO

103321103321103321103321103323103323103323103323103323103323103323103323103323103323103323103323103323103323103323103323103323103323103323103323103323103323103323103323103323103323103325103325103325103325103325103325103325103325103325103325103325;03;;

10332710333810333910333910333910333910333910333910333910333910334010334110334110334110334110334110334110334103341103342103342103343103343lo33d3103343103343103343103343103343103343103343103343

68

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u3 482 154 247 622 233 303 353 193 193 15466 151 183 15466 15: ;;

8 268 334 302 103 104 106 10778 13

: J7 143 127 144 112f

2: &14 li8Z

14 3112 1!11 342 354 3[7 51: 2:

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2 3;4 3:5!55

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11 5/11 5(24J4324-!535 1[7 6:8 1!

14 1!3 2(

PART PARTS PAGE REFNuMBER LIST NO. NO. NO.

1033431033431033431033431033431033431033431033431033431033431033431033431033431033431033451033451033451033461033481033481033481033481033491033611033611033611033611033611033611033621033731033731033731033731033731033731033851033851033851033891035631035841035841035951035%10360510360710360$103608103608103608103608103608m3b08103608103608103608103613lo3b131036131036131036471036471036%103758103868103868103%8103868103868103868103870103870103870103870

3 2035

14 7

; 1:8 278 34

14 7363 14363 143 184 31

li 253 113 111 13

1: 1716

i 393 114 19

14 136 946 65

24 596 65

24 594441 131 271 131 2756

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11 262 191 137 101 124 425 16

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14 [1 211 1(2 2:

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PART PARTS PAGE REF.NUMBER LIST NO NO NO

10387010387010?$77103877103877103877103877103877103877103877

103877103877103877103878103878103878103878103878103878103878103878103878103878103878103878103878103878103878103879103879103879103879103879103879lo3a791038791038791038791038801038801038831039091039091049161049161049161049161049181049181049181049221049241049251049251054171054171062601062601062601064951064%1064951064%1064%1064%1064%K@%1064%1064%1064%1064%1064%1064961064%1064%

10 1312 1649499 11

10 1238

13 223 3427 3518 152 lc4 24

14 2915 5118 5214 914 1516 917 830 6432 283: :

18 143 243 243 24

10 3110 31

2: J30 6533 6635 474 307 51

18 1629 2833 3914 243 334 197 118

27 2377 118

28 23714 327 220282203 103 1029393 233 23

: 3;3 31

1236613 36414 3od15 152 893 1122833 1126 74

1441624 7426 1566 74

14 41624 74‘x 156

1


PART PARTS PAGE REFNuMBER LIST NO NO NO

1064%106497106497p..:; .

10649710649710649710649710649710649710649710664210664210664210664210+642106643106643IOW310W3106643106643106644106749106750106751106958106958106958m695a10776110776110776110776110776110776110776110776110776210776210862710862710862910863010863010%30108630109084109084109429109429110d87110487110532110534110534110534110534111840111840111840111840112053112139112304112526112526112526112578112578112578112578112578112578

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11 4311 435 24

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15 48824 716 71

16 48824 71

1 102 20

w2 142484 362 525362 212 214284 323 133 273 116161 21262 31

13 40825 14614 4ca26 14625333

10 259 235

10 23511 2;

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NuMBER LISTNC NO. NO,

112726112726112877113117113177113177113177113177113177113177113177p:;;:

114358114494114498114498114498114498114498!1449811450311450311478511478511478$114986114986115030115543115543115543115543115543115543115543115543115543115544115.544115545115545115$15115545115545115545115545115545115545115545115545115545115545115545115548115548115548115549115549115549115549115549115551115551115554115774116042116042116097116097116097116097116097116102116103

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1: 35:12 2712203 1283 128

1: i11 412 41; 1;

1 18

PART PARTS PAGE REFNUM9ER LIST NO NO. NO

1161031161031161031161041164361164361164361164361164361164361164361164361154361164361164361164361164361164361164361164361164521164521164521164521164521164521154521164521164521164521164521164521W52116452116452116452116452116452116452116452116452116452116452116452116452116452116452116453116453116453116453116453116487116488117244117244117278117327117327117608pO&

117982117982118537118537118537118537118537118537118537118537118537118539118539

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1: i11 812 713 814 815 132 166 17

35 467 123

28 2527 123

28 2521 281 282 36

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12 2330 5133 5235 3111 31712 3176 16

12 2035 5210 231 151 271 272 37771 231 234 27

14 2214 2862527 3238 3896 2527 3238 3897 958 1749 235

1234815 48724 9227 19527 229324777 959 174

10 23512 34516 48725 9227 1%28 22533 477

PART PARTS PAGE REF.NUMBER LIST NO NO. NO.

11998111998112C14112014112014112021412021412021712021712021712021712021712021712021712021712021712021712021712021712021712021712021712021712021712021712021712021712021712021712021712021712021712021712021712021712021712021712021712021712027912036812036a12037512037512037512037712037712037812037812037912037912037912037912037912037912037912037912038012038012038012038012038a120380120380120380120380120380120380120382120382120382120382120382120382120384

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11 1512 2729 4%9 4%

20 5052204 202 132 131 245 13

23 135 13

23 1313 28815 3601536210 2511 70393 13594803 135

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PART PARTS PAGE REF

NUMBER LIST NO. NO. NO.

12039012039012039212039312039312039312042312042312042312042312049912049912061312061312061312061312061412061412061412061412061412061412061412061412061412061412061412061412061412061412061412062212062212062212132312174912175212175212175212175$121758121758121758121758121758121754121758121801121801121832121832121839121839121839121841122159122159122159124548124548124548124548124548124818124818125588125982125982125982125982125982125982125982125982125982

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14 44426 18215 4449 16d8 157

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8 15710 240]; y

27 20i30 3463: 3;

15 49217 5222 17

10 436 74

24 741: 4;:

1 262 1337485 145 168 10

12 35712 35629 32930 32912 36024 6324 6314 31415 1115 1112 9:;

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1: :7 3367 3364 20

11 3W12 35812 37529 345;; ;;;

12 35713 37331 413

PART PARTS PAGE REF


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14 917 221 163 26

10 2310 19911 4811 48

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11 31112 34212 366; s;

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14 44226 15215 44226 152848 3788 378

11 1216 219 4803 1283 128

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9 5075 2059 5075 2045 204

18 41612 718 78 4708 4708 1628 162

31 41231 4126 1229 236

10 2368390

PART PARTS PAGE REF

NuMBER LIST NO NO. NO.

137159137973’137971138201138201138201138202!38202:38203138203138203138211138211138211138211138211138211138211i3821113821113821213821313821313821313821413821413821413821413821513821513821613821613821613821613822013822013822013824213824213824213$24213824213824213824213829213829413848913851713$517138526138530138530138530138530138530138597139009;:wg:

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12 22212 2249219

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8 1659 1658 141

10 19210 242


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2 183 184 168 163 1173 13394923 1173 1339 492

19 4826 2486 248

PART PARTS PAGE REF.NUMBER LIST NO. NO. NO.

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REPLACEMENT PARTS CATALOG NO. 302

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