MasterSeal Systems for Water management

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Application Manual MasterSeal Systems for Water management

Transcript of MasterSeal Systems for Water management

Sistemi MasterSealfrom Master Builders Solutions 1

Application Manual

MasterSeal Systems for Water management

Sistemi MasterSealfrom Master Builders Solutions 3

MasterSeal Systems for Water management

Index

1. General Introduction to MasterSeal Water Management Systems

2. Primers2.1 MasterSeal P 385: Multifunction Primer2.2 MasterTop P 686W: water epoxy primer2.3 MasterTop P 6042.4 How to choose the optimal primer

3. MasterSeal M 310, M 391, M 740 epoxy coatings

4. MasterSeal M 808 polyurethane coating

5. MasterSeal M 689 polyurea membrane

6. Types of support

7. Preparation of the support

8. Temperature for the application

9. Systems Build Up9.1 MasterSeal M 3109.2 MasterSeal M 3919.3 MasterSeal M 7409.4 MasterSeal M 8089.5 MasterSeal M 689

10. Application procedure10.1 MasterSeal P 385

10.1.1 MasterSeal P 385: Kit “A+B+C”10.1.2 MasterSeal P 385: Kit “A+B+2D”10.1.3 MasterSeal P 385: Comp. D + acqua10.1.4 MasterSeal P 385: residual moisture and recoating times

10.2 MasterTop P 686 W10.3 MasterTop P 604 / P 61710.4 MasterSeal M 31010.5 MasterSeal M 391 White and Light Blue for drinking water10.6 MasterSeal M 391 Yellow and Red for wine tanks10.7 Masterseal M 74010.8 Masterseal M 80810.9 Masterseal M 689

11. Chemical resistance and other performance

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MasterSeal M 310, M391, M740, M 808, M 689 systems are used primarily in the following areas:

drinking water reservoirs;

silos for cereals containment:

wine tanks;

chemicals (industrial secondary containment, dirty water treatment plants, biogas plants, etc.)

1. General Introduction to MasterSeal Water Management Systems

Function Product

System

MasterSeal M 310

MasterSeal M 740

MasterSeal M 808

MasterSeal M 391

Yellow/Red

MasterSeal M 391

White/Light Blue

MasterSeal M 689

Primer

MasterSeal P 385 n n n n n

MasterTop P 686 W n

MasterTop P 604/ P 617 n n n n n

Coating

MasterSeal M 310 n

MasterSeal M 740 n

MasterSeal M 808 n

MasterSeal M 391 Yellow / Red

n

MasterSeal M 391 White / Light Blue

n

Membrane MasterSeal M 689 n

SystemFinal use

Chemicals tanksDrinking water

reservoirsVegetable oil tanks,

cereals silosWine tanks

MasterSeal M 310 n

MasterSeal M 740 n

MasterSeal M 391 Yellow / Red n

MasterSeal M 391 White / Light Blue n n

MasterSeal M 808 n n

MasterSeal M 689 n n

Table of MasterSeal Systems

Table for the use of MasterSeal Systems

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Three are the main primers associated with the different coatings. They are: MasterSeal P 385,

multifuncion primer; MasterTop P 686W, epoxy water primer; MasterTop P 604, epoxy primer

2. Primers

Table of the consumption MasterSeal P 385 for different applications

Table for choosing the right primer for the intended use

2.1 MasterSeal P 385: multifuncion primer

MasterSeal P 385 is a three component primer based on epoxy-polyamide resins in water emulsion, hydraulic

binders, siliceous aggregates and specific additives. Easily applied with a trowel, brush, roller or spray, it is a

membrane permeable to water vapor but impermeable to water pressure (both negative and positive) and to

capillary rising moisture. It consists in:

A and B components epoxy resins water based:

component C, reactive filler for low thickness (up to 1 mm);

component D, reactive filler for high thickness applications (from 2 up to 40 mm). The component D may

also be used mixed with water only as regularization surface quick-drying mortar.

2.2 MasterTop P 686 W

MasterTop P 686W is a low viscosity water-based epoxy primer,. It is used mainly in the case of

prefabricated concrete tanks or above grade tanks (not subject to capillary rising moisture).

2.3 MasterTop P 604

MasterTop P 604 is low viscosity epoxy primer typicaly used for outdoor applications.

2.4 How to choose the optimal primer

Kit/Componente Applicazione Kg/m2

Comp. D + Water Fast rapair mortar (2 – 40 mm) 1,7 / mm (min 2 mm)

Kit “A+B+C”Comp. A + Comp. B + Comp. C

Resins substrates and/or ceramic tiles 0,5

Damp concrete 0,5

Negative pressure 1,5

Osmotic pressure 1,5

Kit “A+B+2D”Comp. A + Comp. B + 2 Comp. D

Damp concrete

1,7 / mm (min 2 mm)Negative pressure

Osmotic pressure

Resins substrates and/or ceramic tiles

Primer Kit/Componente Applicazione Kg/m2

MasterSeal P 385

Kit “A+B+C”Comp. A + Comp. B + Comp. C

Resins substrates and/or ceramic tiles 0,5

Damp concrete 0,5

Negative pressure 1,5

Osmotic pressure 1,5

Kit “A+B+2D”Comp. A + Comp. B + 2 Comp. D

Damp concrete1,7 / mm

(min 2 mm)

Negative pressure

Osmotic pressure

Resins substrates and/or ceramic tiles

MasterTop P 686 W A+BPre fab. concrete tanks 0,3-0,5

Above grade reservoirs 0,3-0,5

MasterTop P 604 A+B Outdoor applications 0,3-0,5

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Belong to this family:

MasterSeal M 310: two component flexible solvent based high solids high chemical resistance

epoxy coating;

MasterSeal M 391 “Light Blue and White”: two component glossy finish epoxy coating certified for

food contact according to the EU Regulation 10/2011 of the Commission 14/1/2011,

also certified according to the DM 174 04/06/2004 (Regulation of materials and objects that can be

used in treatment, supply and distribution of water intended for human consumption);

MasterSeal M 391 “Yellow and Red”: two component glossy finish epoxy coating certified for food

contact according to the EU Regulation 10/2011 of the Commission 14/1/2011;

MasterSeal M 740: two component solvent based high solids high chemical resistance epoxy

bituminen coating.

3. MasterSeal M 310, M 391, M 740 epoxy coatings

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Belongs to this family MasterSeal M 808 two-component polyurethane solvent free glossy finish,

crack bridging class A4, high chemical resistance certified according to the DM 174 06/04/2004

(Regulation of materials and objects that can be used in treatment, supply and distribution of

water intended for human consumption).

MasterSeal M 689 is a two-component sprayed applied polyuria, crack bridging class A5, high chemical

resistance certified according to the DM 174 06/04/2004 (Regulation of materials and objects that can

be used in treatment, supply and distribution of water intended for human consumption).

4. MasterSeal M 808 polyurethane coating

5. MasterSeal M 689 polyurea membrane

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MasterSeal M 310, M391, M 740, M 808, M 689 can be applied on:

concrete: even damp or subject to rising damp;

glass surfaces such as ceramic tiles and stoneware;

old epoxy or polyurethane coatings properly cleaned, degreased and roughened;

steel (only MasterSeal M 391, M 808, M 740 and M 689).

In the case of good concrete support, the surface should be prepared by sandblasting, sanding or

grinding. Atre specific techniques can also be used in specific cases (the choice of the same is to be

assessed following a visit to the construction site).

In the case of damaged concrete support, provide for the removal of contaminated concrete and

inconsistent and then resthours / regularization with:

MasterSeal P 385 (Comp. A + Comp. B + 2 x Comp. D + 10% water), or with:

MasterSeal P 385 Comp. D + 17.5% water;

whose solutions enable you to achieve high early strength (24-48 hours) and its quick drying times is ideal

to speed up the execution of the subsequent processing of resin coatings. To resthours the standard

concrete with any mortars line MasterEmaco please consult BASF Technical Service for the correct choice

of the ideal product for the specific case.

6. Types of support

7. Preparation of the support

MasterSeal P 385Kind of substrate

Concrete substrateConcrete substrate with some part of well

bonded resin based coatings

Comp D + 17,5% Water n

Comp A + Comp B + 2xComp D + 10 % Water

n n

The construction joints must be respected and sealed with MasterSeal NP 474 sealant.

De-dusted surface thoroughly befhours proceeding with the application of the material. Pre-wet highly

absorbent surfaces with water befhours application of MasterSeal P 385. Remove any excess water

with rags or air jets. MasterSeal systems can not be applied in situations of water coming in counter

pressure. In this case it is necessary to provide drainage and then block the coming water with the fast

setting MasterSeal 590 mortar. In the event that you encounter any patches still wet, apply one or two

coats of MasterSeal P 385 after 48-72 hours

In the case of the steel support, MasterSeal M 391 and M 808 do not require a primer (MasterSeal M

310 cannot be applied on steel support). These surfaces must be blasted to SIS Sa 3 (SSPC - SP 5) with

profile equal to the rank of No. 11 Rugotest No. 3.

Guide for choosing the right modular MasterSeal P 385 solutions

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The application can take place when the ambient temperature is between + 5 ° C and + 40 ° C.

Below are the basic guidelines for primers MasterSeal P 385 and MasterTop P 686W and coatings

MasterSeal M 310, M391 and M 808. Standard consumption for each system is also reported.

8. Temperature for the application

9. Systems Build Up

Function Product Kit / Componente Applicazione Kg/m2

Repair MasterSeal P 385 Comp. D + WaterFast rapair mortar from 2 –up to 40 mm

1,7 kg / mm

Primer

MasterSeal P 385

Kit “A+B+C”

Comp. A+ Comp. B + Comp. C

(from 0,3 up to 1 mm)

Resins substrates and/or ceramic tiles 0,5Damp concrete

Negative pressure1,5

Osmotic pressure

Kit “A+B+2D” Comp. A + Comp. B + 2 Comp. D

(from 2 up to 40 mm)

Damp concrete

1,7/mmNegative pressure

Osmotic pressure

Resins substrates and/or ceramic tiles

MasterTop P 686 W A+BPre fab. concrete tanks

0,3-0,5Above grade reservoirs

MasterTop P 604 A+B Outdoor applications 0,3-0,5

Coating

MasterSeal M 310 (A+B) Chemicals 0,72

MasterSeal M 391

(A+B) White and Light Blue

Drinking water reservoirs, cereals silos, vegetable oil reservoirs 0,6

(A+B) Yellow and Red

Wine tanks

MasterSeal M 808 (A+B)Drinking water reservoirs and chemical tanks

0,4-0,8

MasterSeal M 740 (A+B) Chemicals 0,45-0,65

Membrane MasterSeal M 689 (A+B) Drinking water reservoirs 2

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9.1 MasterSeal M 310

MasterSeal M 310: System Build Up 1, thickness coating 0,4 mm.

9.2 MasterSeal M 391

MasterSeal M 391: System Build Up 1, thickness coating 0,4 mm.

Technique Product Kg/m2

Even the surface or repair of concrete substrate

MasterSeal P 385 comp D 2/mm

Primer for dam concrete or for negative pressure or to prevent osmotic pressure

MasterSeal P 385 0,5 – 1,5

Coating MasterSeal M 310 0,72

Technique Product Kg/m2

Even the surface or repair of concrete substrate

MasterSeal P 385 comp D 2/mm

Primer for dam concrete or for negative pressure or to prevent osmotic pressur

MasterSeal P 385 0,5 – 1,5

Coating MasterSeal M 391 0,6

Technique Product Kg/m2

Even the surface or repair of concrete substrate

MasterSeal P 385 comp D 2/mm

Primer for pre fab concrete tanks or above grade reservoirs

MasterSeal P 686 W 0,3 – 0,5

Coating MasterSeal M 310 0,72

Technique Product Kg/m2

Even the surface or repair of concrete substrate

MasterSeal P 385 comp D 2/mm

Primer for pre fab concrete tanks or above grade reservoirs

MasterSeal P 686 W 0,3 – 0,5

Coating MasterSeal M 391 0,6

MasterSeal M 310: System Build Up 2, thickness coating 0,4 mm.

MasterSeal M 391: System Build Up 2, thickness coating 0,4 mm.

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Technique Product Kg/m2

Coating MasterSeal M 391 0,6

MasterSeal M 391: System Build Up 3, thickness coating 0,4 mm. Steel substrate.

9.3 MasterSeal M 740

System Build Up 1, thickness coating 0,3 mm.

Technique Product Kg/m2

Even the surface or repair of concrete substrate

MasterSeal P 385 comp D 1,7/mm

Primer for dam concrete or for negative pressure or to prevent osmotic pressur

MasterSeal P 385 0,5 – 1,5

Coating MasterSeal M 740 0,5

Technique Product Kg/m2

Coating MasterSeal M 740 0,5

MasterSeal M 808: System Build Up 5, thickness coating 0,3 mm. Steel substrate.

9.4 MasterSeal M 808

MasterSeal M 808: System Build Up 1, thickness coating 0,3 mm.

Technique Product Kg/m2

Even the surface or repair of concrete substrate

MasterSeal P 385 comp D 2/mm

Primer for dam concrete or for negative pressure or to prevent osmotic pressur

MasterSeal P 385 0,5 – 1,5

Coating MasterSeal M 808 0,4

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Technique Product Kg/m2

Even the surface or repair of concrete substrate

MasterSeal P 385 comp D 2/mm

Primer for dam concrete or for negative pressure or to prevent osmotic pressur

MasterSeal P 385 0,5 – 1,5

Coating MasterSeal M 808 0,8

Technique Product Kg/m2

Even the surface or repair of concrete substrate

MasterSeal P 385 comp D 2/mm

Primer for pre fab concrete tanks or above grade reservoirs

MasterSeal P 686 W 0,3 – 0,5

Coating MasterSeal M 808 0,4

Technique Product Kg/m2

Even the surface or repair of concrete substrate

MasterSeal P 385 comp D 2/mm

Primer for pre fab concrete tanks or above grade reservoirs

MasterSeal P 686 W 0,3 – 0,5

Coating MasterSeal M 808 0,8

Technique Product Kg/m2

Coating MasterSeal M 808 0,4

MasterSeal M 808: System Build Up 3, thickness coating 0,3 mm.

MasterSeal M 808: System Build Up 4, thickness coating 0,6 mm.

MasterSeal M 808: System Build Up 2, thickness coating 0,6 mm

MasterSeal M 808: System Build Up 5, thickness coating 0,3 mm. Steel substrate.

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9.5 MasterSeal M 689

System Build Up 1, thickness coating 2 mm.

Technique Product Kg/m2

Even the surface or repair of concrete substrate

MasterSeal P 385 comp D 2/mm

Primer for dam concrete or for negative pressure or to prevent osmotic pressur

MasterSeal P 385 0,5 – 1,5

Coating MasterSeal M 689 2

Technique Product Kg/m2

Even the surface or repair of concrete substrate

MasterSeal P 385 comp D 2/mm

Primer MasterSeal P 604 / P 617 0,3 – 0,5

Coating MasterSeal M 689 2

Technique Product Kg/m2

Primer for pre fab concrete tanks or above grade reservoirs

MasterSeal P 686 W 0,3 – 0,5

Coating MasterSeal M 689 2

Before the application of MasterSeal M 689 in order to reduce the air bubble formation on the coating, it

is suggested to foreseen one coat of epoxy primer MasterTop P 604 or P 686W or P 6167 in order to seal

the pores of the substrate (this decision has to be take on the job site after having taken a look at the

situation).

MasterSeal M 689: System Build Up 3 spesshours Coating 2mm.

MasterTop P 686 W can be also quartz sand broadcasted with MasterTop F5 (this decision has to be

take on the job site after having taken a look at the situation).

MasterTop P 604 / P 617 can be also quartz sand broadcasted with MasterTop F5 (this decision has to

be take on the job site after having taken a look at the situation).

MasterSeal M 689: System Build Up 2, spesshours Coating 2 mm.

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10. Application procedure

10.1 MasterSeal P 385

Componente Kit Confezione Kg

A -- Pail 4,25

B -- Pail 4,25

C -- Bag 15

D -- Bag 25

-- “A+B+C”1 Pail Comp. A + 1 Pail Comp. B + 1

Bag Comp. C23,5

-- “A+B+2D”1 Pail Comp. A + 1 Pail Comp. B + 2

Bags Comp. D58,50

-- D + Water 1 Bag di Comp. D + Acqua 25

10.1.1 MasterSeal P 385: Kit “A+B+C”

Mixing: pour component B (hardener) into component A (base) and mix thoroughly until complete

homogenization. Then add the component C (inert) under agitation using a mechanical mixer. Mix until

dough is smooth and free of lumps.

Application: It is applied with a spatula, as is or diluted with water up to 10% or roller or spray, diluted

with water up to 20% maximum.

Data for the application

Pot life 1 hour (+ 20° C)

Mix ratio 18%A, 18%B, 64%C

Recoating time 20°C with epoxy and polyurethane coatings (min/max)

48 h – infinite (grinding befhours)

Temperature for service - 20° C – +80°C

Complete hardening 7 days (+ 20° C)

Compostion of the modular MasterSeal P 385 kits.

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Apply the material always in two coats (16-24 hours of each other). MasterSeal P 385 kit “ABC” (Comp.A

Comp.B +Comp.C) is abrasive, so it is advisable to use membrane airless pumps.

During the application of the product, keep under constant stirring. As is usually the case for in aqueous

dispersion does not work under the direct action of the sun, wind, fog or high humidity, with danger of rain or

frost.

The film formed from this product requires a 7 day period at a temperature of 20 ° C and 65% to end the

process of hydration and become suitable for the service under the intended conditions. However, it can be

coated with epoxy or polyurethane coatings already after, and not befhours, 48 hours in conditions of good

ventilation (check for each specific case that the surface moisture is less than or equal to 4%).

Airless spray pump

Equivalent diameter nozzle 0.026 - 0.030 in

Angle of spraying 50 - 80°

Pressure at the nozzle 200 - 250 bar

Minumim flow 10 litri/minuto

Hose diameter 3/8 in

Max length of the hoses 10 m

Filter 60 Mesh (250 micron and 590 mesh/cm2)

Cleaning of the tools: immediately after use thoroughly wash work tools with water and detergent.

10.1.2 MasterSeal P 385: Kit “A+B+2D”

Mixing: pour component B (hardener) into component A (base) and mix thoroughly until complete

homogenization. Then add the component D in the ratio of 2 bags under agitation using a mechanical

mixer. Mix until dough is smooth and free of lumps. Then add water (4 up to 10% of the total weight of

the component D) until you reach the desired consistency.

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Data for the application

Density c.a 2 kg/l

Added water 17,5% (4.3 – 4,4 litre per bag)

Workability time 20 minutes a 20°C

Setting time 20 °C Inizio 45 minutes / Fine 70 minutes

Recoating time 20°C (min/max)See the specific below table point 9.1.4 of the

residual moisture

Temperature for service - 20° C – +80°C

Complete hardening 28 days (+ 20° C)

Application: it is applied with a spatula

Cleaning of the tools: immediately after use thoroughly wash work tools with water and detergent.

Application: it is applied with a spatula

10.1.3 MasterSeal P 385: Comp. D + water

Mixing: add to MasterSeal P 385 Comp. D, the mixing water indicated in the table. Mix to stir at low

speed (400-600 rpm / min) until the mixture is smooth.

Data for the application

Pot life 20 minutes (+ 20° C)

Mix ratio 7% A, 7% B, 86 % 2D

Setting time 20 °C Initial 45 minutes / End 85 minutes

Recoating time 20°C with epoxy and polyurethane coatings (min/max)

48 h – infinite (grinding befhours)

Temperature for service - 20° C – +80°C

Complete hardening 7 days (+ 20° C)

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10.1.4 MasterSeal P 385: residual moisture and recoating times

MasterSeal P 385 and modular composition of the kits TempoUmidità residua %

Kit “ABC” (Comp. A + Comp. B + Comp. C) 48 hours < 4

Kit ”AB2D” (Comp. A + Comp. B + 2 x Comp. D + 4 - 10% Water)

24 hours 48 hours

< 3< 2

Comp. D + 17,5 % Water24 hours48 hours7 days

< 6< 5< 3

Residual moisture ( Hygrometer Carbide)

MasterSeal M 310, M391, M 740, M 808, M 689 to be applied need a residual humidity of the substrate

less than 4%.

10.2 MasterTop P 686 W

Mixing: before mixing to bring the components A and B to a temperature between 15 and 25 ° C. Pour

the entire contents of part B into the container of Part A. It is not permitted to mixing by hand. Mix with

electric very low speed mixer (ca. 300 round / min) for not less than 3 minutes. Scrape the sides and

the bottom of the container several times to obtain a total mixing. The blades of the mixer must always

be immersed in the product to avoid introducing air bubbles. Do not work outside of the original

container. After obtaining a homogeneous consistency, pour the resin into a new container and mix for

another minute. The primer may be diluted with water to a maximum of 20%;

Application: after mixing roller to apply the primer. After application, to protect the material from

contact with water for at least 8 hours at 20 ° C. The eventual premature contact with water leads to

the formation of clear spots (carbamate formation) and / or to a system sticky that affect the adhesion

of subsequent products.

Data for the application

Mixing ratio 72 A: 28 B

Density 20°C ca 1,05 kg/litre

Viscosity ca. 400 - 1000 mPa∙s

Pot life 12°C : 90 min / 23°C: 60 min / 30°C: 30 min

Max relative humidity 80%

Recoating time 10°C: 24 - 48 h / + 23°C: 7 - 36 h / + 30°C: 3 - 24 h

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MasterTop P 604 MasterTop P 617MasterTop P 617 RC

(FAST)

Mixing ratio 100 A / 27 B

(79% A; 21% B)100 A / 43 B

(70% A; 30% B)100 A / 21 B

(83% A; 17% B)

Density, kg/litre 1,44 1,10 1,10

Viscosity, mPa.s va bene come lo hai scritto

1100 490 490

Pot life, minutes 12°C : 60 23°C: 3030°C: 15

12°C : 6023°C: 3030°C: 15

12°C : 2023°C: 1430°C: 6

Humidity, % 10°C: 7523°C: 85

10°C: 7523°C: 85

10°C: 7523°C: 85

Recoating tome, hours 10°C: 16 – 4823°C: 6 – 4830°C: 3 – 24

10°C: 24 – 4823°C: 7 – 3630°C: 3 – 24

10°C: 12– 4823°C: 4 – 2430°C: 3 – 12

Cleaning of the tools: ools used for mixing and applying the material can be cleaned with water or

isopropanol. The hardened material on the tools and the mixer can be removed mechanically.

Cleaning of the tools: the tools used for mixing and application of the material may be cleaned with

epoxy thinner E100.

10.3 MasterTop P 604 / P 617

Mixing: before mixing to bring the components A and B to a temperature between 15 and 25 ° C. Pour

the entire contents of part B into the container of Part A. It is not permitted to mixing by hand. Mix with

electric very low speed mixer (ca. 300 round / min) for not less than 3 minutes. Scrape the sides and

the bottom of the container several times to obtain a total mixing. The blades of the mixer must always

be immersed in the product to avoid introducing air bubbles. Do not work outside of the original

container. After obtaining a homogeneous consistency, pour the resin into a new container and mix for

another minute.

Application: after mixing roller to apply the primer. After application, to protect the material from

contact with water for at least 8 hours at 20 ° C. The eventual premature contact with water leads to

the formation of clear spots (carbamate formation) and / or to a system sticky that affect the adhesion

of subsequent products.

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Airless spray pump

Equivalent diameter nozzle 0,023 ÷ 0,029 in

Compressive ratio 60 / 1

Angle of spraying 50 ÷ 80 °

Pressure at the nozzle 150 ÷ 200 bar

10.4 MasterSeal M 310

Mix the two components separately; then pour the component B (hardener) into component A (base)

homogenizing well with a mechanical mixer at low speed. The product can be applied by spray or roller (for

limited areas). It ‘always advisable to applications in two coats. It can be diluted up to a maximum of 5-10%

but only with the diluent specific E100.

Data for the application

Density 1,50 kg/litre

Pot life 3 ore a + 20° C

Solids by volume 84 ± 2%

Mixing ratio 65% A / 35% B

Recoating time 20°C 24 - 72 hours

Tack free 6 – 8 hours

Drying in depth 24 – 48 hours 20° C

Complete hardening 7 days a 20° C

Service temperature (air) - 20° C ÷ 100 ° C

Cleaning Thinner E 100

10.5 MasterSeal M 391 White and Light Blue for drinking water

Application: the product can be applied with a roller or airless spray. Admitted dilution only with food

grade alcohol. We always recommend applying two coats, for a total consumption of 0.6 kg/m2. It is

advisable to prepare each time a quantity of product is not higher than that which can be applied during

the useful pot life. High temperatures accelerate the hardening and reduce the time of use of the material

prepared

Mixing: mix the two components before use by continuing to stir;

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Data for the application

Density, kg/litre A: 1,50, B: 1,00 / A+B: 1,38 ± 0,02

Solids by volume 100%

Pot life 60 minutes 20° C

Mixing ratio 79 % A / 21 % B

Tack free 20°C: 6 - 8 hours

Drying in depth 20°C: 24 - 36 hours

Recoating time 20°C 20°C: 24 - 48 hours

Service temperature (air) - 20° C – +80°C

Complete hardening 7 days (+ 20° C)

Cleaning Thinner E 100

Cleaning the surface before service: MasterSeal M 391, as most of the epoxy compounds, has

a certain sensitivity to atmospheric moisture which manifests itself in a particular manner at low

temperatures. Therefore it is advisable to provide recirculation of air in the place of application and

provide to keep the environment at levels of low relative humidity (preferably <50%) and temperatures>

10-15 ° C.In the presence of high humidity can be present phenomena of light bleaching and sweating;

these defects, purely superficial, must be strictly removed before the commissioning of the tanks

through the washing procedure. Before starting the service of the tank, it is advisable to wait respectively

(23°C) at least 7 days after application. Check in each case if the Shore D hardness has still reached

the value finale.Prima to fill the tanks with the food it is essential to wash the same with a solution of

10% aqueous caustic soda to disinfect surfaces and remove any salts present. It then proceeds with a

thorough rinsing with hot water. This process may result in a slight loss of gloss film which, however, is

not going to change the technical features.

Airless spray pump

Equivalent diameter nozzle 0.015/50-0.021 o 0,023/40 in

Pressure at the nozzle 200 – 300 bar

Compressive ratio 60 / 1

10.6 MasterSeal M 391 Yellow and Red for wine tanks

Application: mix the two components before use by continuing to stir. The product has a limited pot

life and high viscosity at low temperatures. For these reasons it can be applied with a roller for small

surfaces only and therefore for small quantities taking care to mix only part of the package and bring it

to a temperature of at least 35°C. Admitted dilution only with food grade alcohol. It is applied by airless

spray but only equipped with 2-mixer type WIWA DUOMIX Series 230 WIWA FlexiMix II, Graco XM 70 or

equivalent. We always recommend the application in a single coat, with a consumption of 0.6 kg/m2.

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Data for the application

Density, kg/litre A: 1,50; B: 1,50 / A+B: 1,5

Solids by volume 100%

Pot life 20 minutes a + 20° C

Mixing ratio 2 A / 1 B

Tack free 20°C: 4 – 8 hours

Drying in depth 20°C: 12 – 48 hours

Service temperature (air) - 20° C – +80°C

Complete hardening 7 days (+ 20° C)

Cleaning Thinner E 100

Cleaning the surface before service: MasterSeal M 391, as most of the epoxy compounds, has a certain

sensitivity to atmospheric moisture which manifests itself in a particular manner at low temperatures.

Therefore it is advisable to provide recirculation of air in the place of application and provide to keep

the environment at levels of low relative humidity (preferably <50%) and temperatures> 10-15 ° C.In the

presence of high humidity can be present phenomena of light bleaching and sweating; these defects,

purely superficial, must be strictly removed before the commissioning of the tanks through the washing

procedure. Before starting the service of the tank, it is advisable to wait respectively (23°C) at least 48

hours after application. Check in each case if the Shore D hardness has still reached the value finale.Prima

to fill the tanks with the food it is essential to wash the same with a solution of 10% aqueous caustic soda

to disinfect surfaces and remove any salts present. It then proceeds with a thorough rinsing with hot water.

This process may result in a slight loss of gloss film which, however, is not going to change the technical

features.

10.7 MasterSeal M 740

Application: mix the two components separately, then pour the component B (hardener) into component A

(base) homogenizing well with a mechanical mixer at low speed; the product can be applied by spray or roller.

Airless spray pump

Equivalent diameter nozzle 0,023 ÷ 0,029 in

Compressive ratio 60 / 1

Angle of spraying 50 ÷ 80°

Pressure at the nozzle 150 ÷ 200 bar

Sistemi MasterSealfrom Master Builders Solutions 27

10.8 MasterSeal M 808

Application: mix the two components separately, then pour the component B (hardener) into component A

(base) homogenizing well with a mechanical mixer at low speed; the product can be applied by spray or roller.

Airless spray pump

Equivalent diameter nozzle 0,023 ÷ 0,029 in

Compressive ratio 60 / 1

Angle of spraying 50 ÷ 80°

Pressure at the nozzle 150 ÷ 200 bar

Data for the application

Density, kg/litre A: 1,36 kg/litre / B: 1,32 kg/litre

Solids by volume 100%

Pot life 20 minutes a + 20° C

Mixing ratio 66 A / 34 B

Tack free 20°C: 6 hours

Recoating time 20°C: 6 – 24 hours

Ready for service 3 days (20°C)

Service temperature Air: - 20°- +80° C / Humid - 20°- +50° C

Complete hardening 7 days (+ 20° C)

Cleaning Thinner E 100

Data for the application

Density, kg/litre 1,6 kg/litre

Solids by volume 94%

Pot life 90 minutes a + 20° C

Mixing ratio 23 A / 2 B

Recoating time 20°C: 5 – 12 hours

Ready for service 7 days (20°C)

Service temperature Air: - 20°- +80° C / Humid - 20°- +50° C

Complete hardening 7 days (+ 20° C)

Cleaning Thinner E 100

Sistemi MasterSeal from Master Builders Solutions28

10.9 MasterSeal M 689

Application must be done using the proper double mixer airless less high pressure pump. Please get in touch

with BASF Technical Service for further details

Data for the application

Mixing ratio Volume A:B 1 : 1

Solids by volume 100%

ViscosityComp A: 20 mPas

Comp B: 800 mPas

Gel time 15 seconds

Ready for service 2 days

Pressure at the pump 120 - 180 bar

Temperature at the pump Comp A 70 - 75°C / Comp B 65 - 70°C

Sistemi MasterSealfrom Master Builders Solutions 29

For more information about the performance of various systems, please consult the data sheets of the

individual products and systems.

11. Chemical resistance and other performance

AP

PLI

CAT

ION

GU

IDE

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E M

aste

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01 -

03

/15-

Master Builders Solutions fromBASF for the Construction Industry

BASF Construction Chemicals Italia SpaVia Vicinale delle Corti, 2131100 Treviso • ItaliaT +39 0422 304 251 - F +39 0422 429 [email protected] www.master-builders-solutions.basf.it

Le informazioni qui contenute circa le modalità d’uso o di impiego dei nostri prodotti, corrispondono allo stato attuale delle nostre conoscenze scientifiche e pratiche e non comportano l’assunzione di alcuna nostra garanzia e/o responsabilità sul risultato finale delle lavorazioni con impiego dei nostri prodotti. Non dispensano, quindi, il cliente dall’onere e responsabilità esclusivi di verificare l’idoneità dei nostri prodotti per l’uso e gli scopi che si prefigge. La qualità contrattuale del Product al momento del trasferimento si basa esclusivamente sulle informazioni presenti nella scheda Technique. Tutte le descrizioni, i disegni, le fotografie, i dati, le misure, i pesi, ecc. indicati in questa pubblicazione possono essere modificati senza preavviso. È responsabilità di chi riceve i nostri prodotti assicurarsi che siano rispettati eventuali diritti proprietari come anche le leggi e le legislazioni vigenti (02/2014).

® = marchio registrato del Gruppo BASF in molti paesi. EEBE 1409it

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