MagTran Training System, Model 8024 - LabVolt

LabVolt Series

Datasheet

MagTran® Training System8024-00

* The product images shown in this document are for illustration purposes; actual products may vary. Please refer to the Specifications section of each product/item for all details. Festo Didactic reserves the right to change product images and specifications at any time without notice.

Festo Didactic

en 220 V - 50 Hz

12/2021

MagTran®Training System, LabVolt Series

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Table of Contents

General Description_________________________________________________________________________________ 2Features & Benefits _________________________________________________________________________________ 2List of Available Training Systems_____________________________________________________________________ 2Available Training Systems __________________________________________________________________________ 3Equipment Description ______________________________________________________________________________ 6Optional Equipment Description _____________________________________________________________________ 15

General DescriptionThe MagTran® Training System is designed to teach magnetic circuit principles and the application of these principles to basic transformers. It is suitable for a broad range of teaching programs – from vocational schools to universities.

It consists of a set of laminated iron bars, a vise-type non-magnetic base that holds the bars in place, coils, and other related components that can be assembled in many ways. Correlated courseware contains an extensive set of laboratory experiments that illustrate basic principles of magnetism and electromagnetic induction.

The MagTran® Training System is designed to operate at a power 0.2 kW using standard EMS instrumentation. The training system includes all the equipment required to perform the exercises contained in the courseware, except for an oscilloscope. The equipment is packaged in a rugged carrying case. An add-on, Model 8024-1, is

available to operate the MagTran® Training System in conjunction with the 0.2 kW Electromechanical Training Systems, Series 8001.

Features & Benefits

Enables students to build single- and three-phase transformers.An incandescent lamp enables the observation and study of magnetic coupling.Students can rearrange magnetic circuits to learn about inductance and transformer ratios.Enables measurement of magnetic fluxes as low as 10 μWb to demonstrate leakage flux, saturation, and magnetic shunts.A low-cost flux meter with a special built-in circuit enables the observation of hysteresis loops on an oscilloscope (not included).Exploration of the shaded-pole principle magnetic amplifiers, and permanent magnet properties.High-quality components designed for hands-on training purposes.Estimated program duration: 60 hours

List of Available Training Systems

Qty Description Model number

1 MagTran® Training System ________________________________________________________ 581484 (8024-05)

1 MagTran® – Add-On to 8001 or 8006 _______________________________________________ 581492 (8024-15)


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Available Training Systems

MagTran® Training System581484 (8024-05)

The MagTran® Training System is designed to teach magnetic circuit principles and the application of these principles to basic transformers. It is suitable for a broad range of teaching programs – from vocational schools to universities.

It consists of a set of laminated iron bars, a vise-type non-magnetic base that holds the bars in place, coils, and other related components that can be assembled in many ways. Correlated courseware contains an extensive set of laboratory experiments that illustrate basic principles of

magnetism and electromagnetic induction.

The MagTran® Training System is designed to operate at a power 0.2 kW using standard EMS instrumentation. The training system includes all the equipment required to perform the exercises contained in the courseware, except for an oscilloscope. The equipment is packaged in a rugged carrying case. An add-on, Model 8024-1, is

available to operate the MagTran® Training System in conjunction with the 0.2 kW Electromechanical Training Systems, Series 8001.

List of Equipment


1 Three-Module Workstation ________________________________________________________ 579483 (8131-00)1 Resistive Load __________________________________________________________________ 579512 (8311-05)1 Inductive Load __________________________________________________________________ 579517 (8321-05)1 Capacitive Load _________________________________________________________________ 579545 (8331-05)1 Fully Protected Transformer _______________________________________________________ 763422 (8341-25)1 MagTran Parts __________________________________________________________________ 581394 (8355-05)1 DC Voltmeter/Ammeter ___________________________________________________________ 581400 (8412-05)1 AC Ammeter ____________________________________________________________________ 581409 (8425-05)1 AC Voltmeter ___________________________________________________________________ 581416 (8426-05)1 Flux Meter _____________________________________________________________________ 581423 (8463-05)1 Power Supply ___________________________________________________________________ 579606 (8821-25)1 Connection Lead Set _____________________________________________________________ 581428 (8951-00)

List of Manuals

Description Manual number

Magnetic Circuits And Transformers (Workbook) _________________________________________580278 (28013-05)Electric Power Technology Training Equipment (User Guide) ________________________________584778 (38486-E0)


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Table of Contents of the Manual(s)

Magnetic Circuits And Transformers (Workbook) (580278 (28013-05))1 Exemples of Faraday's Law2 Principles of AC Induction and Magnetic Coupling3 Resistance, Reactance, and Inductance of a Coil4 Saturation Curve and Voltage Ratio of a Transformer5 lmpedance Transformation6 Current Ratio and lmpedance of a Transformer7 Regulation Curves of a Transformer8 Polarity of a Transformer9 The Autotransformer10 Eddy Currents and Laminated Cores11 Properties of a Permanent Magnet12 The Choke13 The Magnetic Amplifier14 Measurement of Flux and Leakage Flux15 Hysteresis Loop and Core Losses16 Peaking Transformer17 Self-Inductance, Mutual Inductance, and Coupling Factor18 The Three-Phase Transformer19 Principle of a Shaded-Pole Magnet

Electric Power Technology Training Equipment (User Guide) (584778 (38486-E0))1 General Safety Recommendations2 System Power Requirements3 Quick Start Installation Guide4 Equipment Installation5 Modules Handling, Installation, and Removal6 Equipment MaintenanceA Connection of the Power Supply to the AC Power NetworkB Description, Specifications, and Operation of the EMS Modules

Optional Equipment


1 MagTran® Training System (Manuals on CD-ROM) ____________________________________ 580280 (28013-A0)

System SpecificationsParameter Value

Power Requirements

Current 10 A

Electrical Distribution Three-phase, five wires, wye connected, including neutral and ground

Wall Outlet Model 24183-00

Physical Characteristics

Intended Location On a table

Dimensions (H x W x D) 135 x 333 x 245 mm (5.3 x 13.1 x 9.7 in)

Net Weight 98 kg (216 lb)


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MagTran® – Add-On to 8001 or 8006581492 (8024-15)

This model is an add-on to the

MagTran® Training System, Model 8024, that allows users to operate the training system in conjunction with the 0.2 kW Electromechanical Training Systems, Series 8001.

List of Equipment


1 MagTran Parts __________________________________________________________________ 581394 (8355-05)1 Flux Meter _____________________________________________________________________ 581423 (8463-05)

Manual


Magnetic Circuits And Transformers (Workbook) (580278 (28013-05))1 Exemples of Faraday's Law2 Principles of AC Induction and Magnetic Coupling3 Resistance, Reactance, and Inductance of a Coil4 Saturation Curve and Voltage Ratio of a Transformer5 lmpedance Transformation6 Current Ratio and lmpedance of a Transformer7 Regulation Curves of a Transformer8 Polarity of a Transformer9 The Autotransformer10 Eddy Currents and Laminated Cores11 Properties of a Permanent Magnet12 The Choke13 The Magnetic Amplifier14 Measurement of Flux and Leakage Flux15 Hysteresis Loop and Core Losses16 Peaking Transformer17 Self-Inductance, Mutual Inductance, and Coupling Factor


Magnetic Circuits And Transformers (Workbook) _________________________________________580278 (28013-05)


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18 The Three-Phase Transformer19 Principle of a Shaded-Pole Magnet

System SpecificationsParameter Value


Net Weight 11 kg (24 lb)

Equipment Description

Three-Module Workstation 579483 (8131-00)

The Three-Module Workstation is a fully assembled workstation that serves the same purpose as the Mobile Workstation, Model 8110, but without any storage cabinet or pull-out work surface. This workstation is intended for use on a bench (not supplied) and is fitted with wooden feet to protect the bench top.

The Three-Module Workstation consists of a single row of three full-height compartments that can accommodate up to three full-size EMS modules or six half-size EMS modules.

Module Installation

The EMS modules are guided into position along stainless steel guide rails. Separators between each bay of the workstation ensure perfect alignment of the EMS modules and allow their easy insertion in the workstation. A holding mechanism ensures that each EMS module stays in place once it is installed in a compartment of the workstation. A front-mounted push lever allows all EMS modules on the workstation to be released for easy removal.

Safety Padlock Bars

Two safety padlock bars on the front of the workstation prevent students from removing EMS modules during laboratory exercises. The bars can be removed and locked to the side of the workstation when the safety lock is not necessary.

1 This add-on workstation allows modules from the Industrial Controls Training Systems, Models 8036, to be installed in the EMS workstation. Refer to the 8036 datasheet for more information.2 This add-on workstation allows modules from the Industrial Controls Training Systems, Models 8036, to be installed in the EMS workstation. Refer to the 8036 datasheet for more information.


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Electric Power Technology Training Equipment (User Guide) (584778 (38486-E0))1 General Safety Recommendations2 System Power Requirements3 Quick Start Installation Guide4 Equipment Installation5 Modules Handling, Installation, and Removal6 Equipment MaintenanceA Connection of the Power Supply to the AC Power NetworkB Description, Specifications, and Operation of the EMS Modules

Optional Equipment


1 Industrial Controls Single-Rail Workstation __________________________________________ 581243 (3105-A0) 1

1 Industrial Controls Double-Rail Workstation _________________________________________ 585964 (3105-B0) 2

1 Mounting Frame (DIN A4) for EMS Workstations _____________________________________ 8138160 (8136-PC)1 Dust Cover for Workstation 8131 ___________________________________________________ 587005 (8991-10)

SpecificationsParameter Value


Additional Information

Three holes in the rear panel of the workstation allow connection to a power supply, as well as the connection of 2 kW machines to their interconnection modules. Assembly of the workstation before painting ensures that each EMS module in the workstation is correctly grounded.

Manual


Electric Power Technology Training Equipment (User Guide) ________________________________584778 (38486-E0)


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Parameter Value

Intended Location On a table able to support the weight of the workstation and installed equipment


Net Weight TBE

Resistive Load 579512 (8311-05)

The Resistive Load consists of a module housing nine wire-wound power resistors arranged in three identical banks. Each bank consists of three resistors connected in parallel that can be switched on or off with toggle switches to obtain various resistance values. This allows the total (equivalent) resistance of each bank to be increased or decreased by steps. Six safety banana jacks on the module front panel provide access to each resistor bank. The three resistor banks can be connected separately for operation in three-phase circuits. Also, the three resistor banks can be connected together for operation in single-phase circuits.

The Resistive Load is commonly used in conjunction with other basic load modules, like the Inductive Load and the Capacitive Load to experiment with the effects of different types of load on a circuit.


Resistors

Quantity Three identical banks of three resistors

Resistance Values (Each Group) 1100/2200/4400 Ω

Nominal Voltage 220 V ac/dc

Resistance Value Accuracy ± 5%

Load at Nominal Voltage (Each Bank)

Power 11-77 W

Current 0.05-0.35 A

Steps Seven, of equal increment

Current Increment 0.05 A



Net Weight 4.5 kg (9.9 lb)

Color

Front panel color Blue

Inductive Load 579517 (8321-05)

The Inductive Load consists of a module housing nine iron-core power inductors arranged in three identical banks. Each bank consists of three inductors connected in parallel that can be switched on or off with toggle switches to obtain various inductance values. This allows the equivalent inductance of each bank to be increased or decreased by steps. Six safety banana jacks on the module front panel provide access to each inductor bank. The three inductor banks can be connected separately for operation in three-phase circuits. Also, the three inductor banks can be connected together for operation in single-phase circuits.


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The Inductive Load is commonly used in conjunction with other basic load modules, like the Resistive Load and the Capacitive Load to experiment with the effects of different types of load on a circuit.


Inductors

Quantity Three identical banks of three inductors

Inductance Values (Each Bank) 3.5/7/14 H

Reactance Values (Each Bank) 1100/2200/4400 Ω

Nominal Voltage 220 V – 50 Hz

Inductance Value Accuracy ± 5%


Reactive Power 11-77 var

Current 0.05-0.35 A






Capacitive Load 579545 (8331-05)

The Capacitive Load consists of a module housing nine capacitors arranged in three identical banks. Each bank consists of three capacitors connected in parallel that can be switched on or off with toggle switches to obtain various capacitance values. This allows the equivalent capacitance of each bank to be increased or decreased by steps. Six safety banana jacks on the module front panel provide access to each capacitor bank. The three capacitor banks can be connected separately for operation in three-phase circuits. Also, the three capacitor banks can be connected together for operation in single-phase circuits.

A permanently connected discharge resistor reduces the voltage across the terminals of each bank of capacitors to 5% of the applied voltage within 25 seconds after the load is disconnected from the supply. The Capacitive Load may be used with both dc and ac power.

The Capacitive Load is commonly used in conjunction with the other basic load modules, the Resistive Load and the Inductive Load to experiment with the effects of different types of load on a circuit.


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Capacitors

Quantity Three identical banks of three capacitors

Capacitance Values (Each Bank) 0.72/1.45/2.89 μF

Reactance Values (Each Bank) 1100/2200/4400 Ω

Nominal Voltage 220 V – 50 Hz

Maximum Voltage 440 V

Capacitance Value Accuracy ± 5%


Reactive Power 11-77 var

Current 0.05-0.35 A






Fully Protected Transformer 763422 (8341-25)

The Fully Protected Transformer is fitted with three discrete windings. Any winding can be used as either a primary or a secondary, which increases the number of laboratory applications. Due to its numerous taps, the Fully Protected Transformer can be used with many different input and output voltages. For this reason, it can be used for impedance matching and other transformer experimentations. By using multiple Fully Protected Transformers, students can explore transformer phasing, distribution transformers, open- and closed-delta transformer configurations, delta-wye, wye-delta, wye-wye, and delta-delta connections. Other specialized transformer

connections, such as Scott (three-phase to two-phase), three-phase to six-phase, and zig-zag connections are also possible. Furthermore, resettable fuses are used to protect the windings.

The Fully Protected Transformer is mounted in a half-size EMS module. The primaries and secondaries are terminated on the module faceplate to 4 mm color-coded safety sockets and are identified by schematic symbol, terminal number, voltage and current.


Rating (Coil 1)

Voltage 220 V ac

Current 0.25 A

Rating (Coil 2)

Voltage 380 V ac

Current 0.15 A

Taps 50% and 86.6%

Rating (Coil 3)

Voltage 220 V ac

Current 0.25 A

Tap 50%

Circuit-Protection Type 6 resettable fuses




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Parameter Value


MagTran Parts 581394 (8355-05)

The MagTran Parts kit includes the following:

1 x Aluminum Ring2 x BNC/BNC Cables1 x Carrying Case3 x Coils (double winding)1 x Current/Voltage Probe4 x Fiber Spacers of 0.75 mm1 x Lamp Socket1 x Magnet Rod1 x Mounting Base

1 x Nails Pack1 x Plastic Box1 x Shorting Ring1 x Spring Scale1 x Steel Rod1 x Wooden Bar1 x 133-mm Lamination3 x 133-mm Laminated Bar1 x 133-mm Laminated Bar with Hook1 x 133-mm Laminated Slotter Bar1 x 133-mm Steel Bar1 x 178-mm Laminated Bar1 x 25-W Lamp


Coil Rating

AC Nominal Voltage 55/220 V

Power Capacity 55 VA

Core Dimension 22.2 x 22.2 mm (0.875 x 0.875 in)



Net Weight 9.4 kg (21 lb)



DC Voltmeter/Ammeter 581400 (8412-05)

The DC Voltmeter/Ammeter module is an EMS metering module. It is fitted with one dc voltmeter, one dc milliammeter, and one dc ammeter. Meter ranges and scalar values of each instrument have been carefully selected for compatibility and are appropriate for the electrical values to be measured. All meter readings are direct indications and do not require the indicated value to be mentally multiplied by a constant.

All meters are diode-protected against burnout, should the students miswire a meter by range or function. This permits the greatest latitude of student involvement without fear of

damaging equipment. All meters are terminated by 4 mm color-coded safety sockets.


Voltmeter Ranges

Low 0-40 V

High 400 V

Milliammeter Range 0-300 mA

Ammeter Ranges

Low 0-1.5 A

High 3 A

Accuracy 2%

Type of Instrument Panel meter - 65 mm (2.5 in)

Type of Movement d'Arsonval




Shipping Weight 5.1 kg (11.2 lb)

AC Ammeter 581409 (8425-05)

The AC Ammeter module is fitted with three separate multi-range ac ammeters for simultaneous measurement of three-phase currents. Two of the three meters have identical ranges while the third instrument has one additional higher range for measurement of the starting current of single-phase motors. Meter ranges and scalar values of each instrument have been carefully selected for compatibility and are appropriate for the electrical values to be measured. All meter readings are direct indications and do not require the indicated value to be mentally multiplied by a constant.

All meters are diode-protected against burnout, should the students miswire a meter by range or function. This permits the greatest latitude of student involvement without fear of damaging equipment. All meters are terminated by 4 mm color-coded safety sockets.


Ammeter Ranges



Parameter Value

High (Two Meters) 0-0.25 A / 1.5 A / 5 A

Low (One Meter) 0-0.25 A / 1.5 A / 5 A / 15 A

Accuracy 3%


Type of Movement Moving vane and current transformer





AC Voltmeter 581416 (8426-05)

The AC Voltmeter module is fitted with three separate multi-range ac voltmeters for simultaneous measurement of three-phase voltages. Meter ranges and scalar values of each instrument have been carefully selected for compatibility and are appropriate for the electrical values to be measured. All meter readings are direct indications and do not require the indicated value to be mentally multiplied by a constant.

All meters are diode-protected against burnout, should the students miswire a meter by range or function. This permits the greatest latitude of student involvement without fear of damaging equipment. All meters are terminated by 4 mm color-

coded safety sockets.


Voltmeter Ranges

Low 0-250 V ac

High 500 V ac

Accuracy 2%


Type of Movement d'Arsonval, 1000 Ω/V, and rectifier current





Flux Meter 581423 (8463-05)

The Flux Meter consists of a flux meter whose rated frequency is equal to that of the local ac power network. Its range is 0-100 μWb, with a peak value of 1000 μWb. It has an instantaneous flux output of 1mV/μWb (10-1000 Hz).

The probe of the flux meter has 375 turns, with an inside dimension of 25.4 x 25.4 mm (1.0 x 1.0 in) and a cable length of 90 cm (36 in).




Rating

Frequency 50 Hz

Ranges 0-100 μWb, with a peak of 1000 μWb

Instantaneous Flux Output 1 mV/μWb (10-1000 Hz)

Probe

Number of Turns 375

Inside Dimensions 25.4 x 25.4 mm (1.0 x 1.0 in)

Cable Length 90 cm (36 in)




Power Supply 579606 (8821-25)

The Power Supply is enclosed in a full-size EMS module. It can be used to power most of the EMS modules of the Electricity and New Energy Training Equipment. This Power Supply provides dc power and ac power, both fixed and variable, single-phase and three-phase. Color-coded safety banana jacks provide access to all the power sources in the Power Supply. All these power sources can be used simultaneously, provided that the total current drawn does not exceed the maximum current rating. A built-in voltmeter with selector switch and liquid crystal display (LCD) indicates the voltage provided by any of the power sources. The input and outputs of the Power Supply are protected by independent circuit breakers.

Optional Equipment


1 Three-Phase Power Receptable - NEMA L22-20 ______________________________________ 768193 (24183-00)


Module Requirements

AC Power Network Installation3 phases (220/380 V – 50 Hz), star (wye) configuration including neutral and ground wires, protected by a 20 A circuit breaker

AC Power Network Connector NEMA L22-20

Maximum Current 10 A

Outputs (*see note)

Three-Phase Fixed AC 220/380 V – 10 A - 50 Hz

Three-Phase Variable AC 0-220/380 V – 3 A - 50 Hz

Variable DC 0-220 V – 5 A

Fixed DC 220 V – 1 A

Low Power AC 24 V – 3 A - 50 Hz

Included Accessories

3 m (10 ft) AC power cord (1)

Padlock (1)






Parameter Value

*Note

The Power Supply cannot supply all the amounts of current indicated by the current ratings on its front panel at the same time. The current indicated for the fixed ac three-phase output section can only be obtained if no current is drawn from any other section, because this section is protected by the main circuit breaker common to every section. If currents flow in other sections, the available current for the fixed ac three-phase output section decreases. The variable ac output section and the variable dc output section are protected by a common set of circuit breakers placed after the fixed ac three-phase output section, which means that the current capacity has to be shared between the two sections. For instance, if current of the variable dc output section is at 70% of its nominal value, current drawn from the variable ac output section should not exceed 30% of its nominal value. The fixed dc output section is also protected by circuit breakers placed after the fixed ac three-phase output section.

Connection Lead Set 581428 (8951-00)This Connection Lead Set consists of extra-flexible leads terminated with stacking 4 mm safety banana plugs. The leads are supplied in different lengths and are color-coded according to length.


4 mm Safety Banana Plug Leads Characteristics

Cross Section 1 mm² (1974 cmil)

Rated Current 19 A

Rated Voltage 600 V, CAT II

4 mm Safety Banana Plug Leads Quantities

Yellow, 30 cm (12 in) 10

Red, 60 cm (24 in) 15

Blue, 90 cm (36 in) 6

Optional Equipment Description

MagTran® Training System (Manuals on CD-ROM) (Optional)580280 (28013-A0)

List of Manuals


Magnetic Circuits and Transformers (Workbook) _________________________________________590468 (28013-00)Magnetic Circuits and Transformer (Workbook) _________________________________________ 590473 (28013-0A)



Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.

Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Festo Didactic Inc. 2021. All rights reserved.

Festo Didactic SE

Rechbergstrasse 373770 DenkendorfGermany

P. +49(0)711/3467-0F. +49(0)711/347-54-88500

Festo Didactic Inc.

607 Industrial Way WestEatontown, NJ 07724United States

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Festo Didactic Ltée/Ltd

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MagTran Training System, Model 8024 - LabVolt

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