Introduction of HIGEN $English_131001_Rev2$.ppt [\310\243 ...

$: Introduction of HIGEN $English_131001_Rev2$.ppt [\310\243 ...$

CEO Greeting

In the year 2013, we celebrate 50 years’ legacy of HIGEN MOTOR as a pioneeringindustrial motor manufacturer in Korea, starting from 1963 when LG Group of Koreastarted motor production for import substitution.

In the year 2000, Otis, a subsidiary of United Technology of U.S.A., took over the motorbusiness form LG and ran it as a division of Otis Elevator Korea until the division wasspun off as an independent corporation with the name of HIGEN MOTOR in 2008. HIGENMOTOR is now specializing in motors and motor related technology including low voltageand high voltage induction motors, explosion proof motors, servo drives and servomotors, Electric Vehicle traction motors, elevator traction motors and machines andrelated applications.

Dear Customer,

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HIGEN MOTOR is the only motor specialist company in Korea encompassing this broadspectrum of motors and has international certificates in each product categories such asISO, CE, ATEX, EtherCAT among others. For EtherCAT particularly, HIGEN MOTOR is thefirst company certified for reliable compatibility with many European controller units.

Premium quality products of HIGEN Motor are widely used by Korea’s industrial leaders,machinery manufacturers and robot makers including POSCO, HYUNDAI, OTIS, WILOPump, Samsung, LS and Dongbu Robot. Further, HIGEN MOTOR is an approved supplierwith SQ mark to Hyundai Motor Corporation for its electric cars.

We invite you to join our global business network in support of our mission to be anenergy efficient total solution provider.

We welcome you as our valuable customer to visit our websitewww.higenmotor.com/eng and to contact me for any business opportunity.

Sincerely yours,Sincerely yours, JaeHak Kim CEO

CEO Profile

Education :Education :

Seoul National University, Korea, BSMassachusetts Institute of Technology, Cambridge, Massachusetts, MSUniversity of California, Berkeley, California, Ph. D.Harvard University, Graduate School of Business Administration,Boston, Massachusetts, MBA

Work experience :Work experience :

HIGEN MOTOR CORPORATION (2008.1.1~ )Chairman and Founder

Professional Activities :Professional Activities :

Presidential Advisory Council for Science & Technology,

Korea Engineers’ Club, Vice Chairman

The Korean Society of Mechanical Engineers(KSME), Vice Chairman,

National Academy of Engineering of Korea

Korea Motion Control Association, Chairman

The Korean Society for New and Renewable Energy,

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HYOSUNG CORPORATION (2001. 12 ~ 2007. 6)President / CEO, Representative Director

Doosan Heavy Industries & Construction Co., Ltd. (1999~2001)(Formerly Korea Heavy Industries and Construction Co., Ltd.)Executive Vice President & Chief Operating Officer

POSCO Engineering and Construction (1995~1999)Executive Vice President & Head of Overseas Business Division,

The World Bank/IBRD (1992~1995)Task Manager in China and Mongolia Department

Korea Heavy Industries and Construction Co., Ltd.(1977~1992)(Currently Doosan Heavy Industries andConstruction Co., Ltd.)

Executive Managing Director

The Korean Society for New and Renewable Energy,Vice Chairman

The Korea Association of Machinery Industry (KOAMI),Vice Chairman

The Korea Electrical Manufacturers Association(KOEMA), Vice Chairman

Korea Plant Industries Association, Vice Chairman

The Korea Atomic Industrial Forum, Director

Korea Electrical Association, Director

Korea Management Association, Director

Korea Energy Association, Director

Contents

1-1) Overview

1-4) Product Portfolio

1-5) Corporate Organization

1-6) HIGEN MOTOR Client Lists

1-8) Certifications

1. Introduction

1-2) Legacy of HIGEN

1-3) History

1-7) Major Customers

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1-9) Quality Assurance

1-8) Certifications

3. Servo Products

2-2) Motors for Pump, Compressor and

Injection Molding Machine

2-3) Electric Vehicle Motors

2-1) Explosion Proof Motors

2. Induction Motors

2-4) High Voltage Motors

2-5) Other Products

1-1) Overview

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Employees

• Explosion Proof Motors

• Vector Motors

• Spindle Motors

• Three Phase Motors

• Single Phase Motors

270 People

Landscape

Site

Production

Capacity

32,058 m²

800,000 Sets/Year

• High Voltage Motors

• EV Motors

• Elevator Motors

• Servo Motors &

Drives

Products

11--2) Legacy of HIGEN2) Legacy of HIGEN

StartedStarted itit!!

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JoinedJoined itit!!

InspiredInspired itit!!

11--3) History3) History

50 years of the legacy of HIGEN in motor business under the brand names of LG, Otis and HIGEN showcases

remarkable milestones as chronicled below as one of the big 3 motor manufacturers in Korea covering variety of

industrial applications such as pumps, reducers, plastic extruders, hydraulic, cooling towers, elevators and air

handling machinery markets.

In the motion control industry, HIGEN is the first in Korea to obtain EtherCAT conformance certificate and pioneers

the EtherCAT based servo control industry.

2011 Obtained ISO/TS 16949

2012 Passed EtherCAT Conformance Test

2013 Registered Vendor with HYUNDAI Mobis for Electric Vehicle Motors

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Acquisition by Otis Elevator Company.

Separated from Otis and launched

as a motor specialty independent company “HIGEN MOTOR”

2000

2008

2009 Obtained ATEX certificate

2011 Obtained ISO/TS 16949

2010 Awarded the Presidential award in the National Quality Management Contest

Started motor production under the brand name of

GoldStar, which was renamed LG Electronics in 1995

Developed High Voltage Induction Motor

( Under technical cooperation with YASKAWA )

1963

1997

1994 Servo Motor and Drive developed for commercial production

1-4) Product Portfolio

Products Output RangeProduction

Capacity

0.1 ~ 200 kW 600,000 sets

220~660VGeneral Purpose

Motors

210 kW ↑ 40,000 sets

Geared Type,

Certificates

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Servo

Motors & Drives0.05 kW ↑ 100,000 sets1,000 ~ 5,000 rpm

2500 kW ↓ 2,000 sets690V ~ 13,800VHigh Voltage

Motors

Elevator Motors &

Traction Machine5.5 ~ 76 kW 55,000 sets

Geared Type,

Gearless Type

(Traction Machine: 11kW,

27kW, 41kW, 76kW)

3.7 ~ 11 kW 2,000 sets1,500 ~ 8,000 rpmSpindle Motors

0.75 kW ↑ 1,000 setsEx eFlameproof

Motors Ex d

1-5) Corporate Organization

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Pump

Government &

Public Offices

1-6) HIGEN MOTOR Client Lists

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Fan

Compressor

Motion

Control

Iron & Steel

1-7) Major Customers

POSCO

HYUNDAI

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POSCO

OTIS Elevator

( Seoul Yeouido SIFC )

Young Poong PrecisionKorea Zinc

ATEX

- Construction and verification test of explosion proof enclosure of electrical apparatus

11--8) Certifications8) Certifications

International

HYUNDAI SQ Certificate

- Electric Vehicle Motors

ISO QUALITY CERTIFICATIONS

- ISO 9001: Quality assurance in Design, Development, Production,Installation, Servicing

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CANADIAN STANDARDS ASSOCIATION (CSA)

- Hydraulic Elevator Motors( TEFC )

International Automotive Task Force

- ISO/ TS 16949 : 2009 - Electric Vehicle Motors

TÜV SÜD Product Service GmbH

- Servo Drives ( COC )- Induction Motors ( DOC )

UNDERWRITERS LABORATORIES INC. (UL)

- Hydraulic Elevator Motors ( TEFC & ODP )- UL Insulation System (F Class)

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2. 2. Induction MotorsInduction Motors

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Type of protection Ex e ll T3 ( KGS )

Output 0.12kW ~ 250kW

Frequency 60HZ

Zone Classification Zone 2

Temperature classes T3

Certificates ATEX / KTL / KGS

Ex d llB T4 ( ATEX & KTL )

0.75kW ~ 260kW

50HZ or 60HZ

Zone 1 or 2

T4

Specification

ATEX

Certificates 71 ⅡB, ⅡC

80M ⅡB, ⅡC 0.75㎾ 0.75㎾ 0.4㎾

0.4㎾ 0.4㎾ -

Pole & Rated Output

2P 4P 6PFr. Size Class

2-1) Explosion-Proof Motors

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80M ⅡB, ⅡC

90L ⅡB, ⅡC

100L ⅡB, ⅡC

112M ⅡB, ⅡC

132S ⅡB, ⅡC

132M ⅡB, ⅡC

160M ⅡB, ⅡC

160L ⅡB, ⅡC

180M ⅡB, ⅡC

180L ⅡB, ⅡC

200L ⅡB, ⅡC

225S ⅡB, ⅡC

250S ⅡB, ⅡC

250M ⅡB, ⅡC

280 ⅡB

315 ⅡB

355 ⅡB - 260㎾ 200㎾

- 160㎾ 132㎾

132㎾ 132㎾ 110㎾

90㎾ 90㎾ 75㎾

75㎾ 75㎾ 55㎾

55㎾ 55㎾ 45㎾

37㎾, 45㎾ 37㎾, 45㎾ 30㎾, 37㎾

30㎾ 30㎾ 18.5㎾, 22㎾

22㎾ 18.5㎾, 22㎾ 15㎾

18.5㎾ 15㎾ 11㎾

11㎾, 15㎾ 11㎾ 7.5㎾

- 7.5㎾ 5.5㎾

5.5㎾, 7.5㎾ 5.5㎾ 3.7㎾

3.7㎾ 3.7㎾ 2.2㎾

- 2.2㎾ 1.5㎾

1.5㎾, 2.2㎾ 1.5㎾ 0.75㎾

0.75㎾ 0.75㎾ 0.4㎾

ATEX ( 110kW, 4P ) ISO9001


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Month / Year Type Output (kW) Pole Voltage Frequency (Hz) Q'ty Remarks

Oct / 2007 Ex d 260 4 380 50 6 Uzbekistan

Jan / 2008 Ex d 110 4 380 50 10 Pakistan

Jan / 2008 Ex d 75 4 380 50 12 Iran (NIOPDC)






Project Reference

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Feb / 2008 Ex d 132 4 380 50 18 Bangladesh

Dec / 2009 Ex d 3.7 4 440 60 5 Korea ( Korea Zinc )





Dec / 2009 Ex d 11 4 440 60 1 Korea ( Korea Zinc )



Jan / 2013 Ex d 132 4 440 60 5 HYUNDAI STEEL (KOREA)

2013 Ex d 0.4 ~ 1.5 4 220/380 60 30 GFUTEC (Korea)

2-2) Motors for Pump

Industrial Pumps

Pole: 2, 4, 6

Output: 0.55 ~ 500kW

Normal Pumps

Pole: 2, 4, 6


In-Line Pumps

Pole: 2, 4, 6


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Output: 0.55 ~ 500kW Output: 0.55 ~ 185kW Output: 0.55 ~ 132kW

Pumps for Construction

Pole: 2, 4

Output:1.5 ~ 15kW

Multistage Pumps

Pole: 2

Output: 11 ~ 45kW

Submersible Pumps

Pole: 2 ~ 16

Output: 90 ~ 330kW

The heritage of our solid market leadership in motor / pump industry in Korea dates back to 1969 when

GoldStar, now renamed, LG, started motor and pump production.

WILO acquired pump business from LG in 2000, and HIGEN supplies 90% of WILO’s motor needs.

Besides, Young Poong, KSB, Armstrong and other leading pump manufacturer selected HIGEN brand.

2-2) Motors for Pump / Customers

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2-2) Motors for Compressor / Customers

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2-2) Motors for Injection Molding Machine / Customers

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Dr. JAE-HAK KIM, CEO of HIGEN MOTOR ( seated next to Mr.

M.B. Lee, President of Republic of Korea ) was invited to brief

on current policy issues of Korean EV industry

at the presidential economic policy board.

•Minimize the size and weight through High Power Density (kW/kg)- Maximize Cooling Efficiency by High Current Density of Winding through the use of Aluminum Frame and Water Cooling System.- Application of High Quality Silicon Steel with Low Core-Loss and High Permissible Magnetic Flux.

• Securing of Structural Stability at High Speed

• Spline Shaft Driving Method

• Reinforcement of Insulation Performance for Inverter Voltage Surge

Specification

Features


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Model Applicable Vehicle Structural Characteristic Remarks

9kW/18kW CarAL Frame, E/B,

External Spline ShaftItaly “P” Company


Internal Spline ShaftItaly “P” Company


Internal Spline ShaftKorea “H” Company

30kW/60kW SUV CarAL Frame, E/B,

External Spline ShaftUSA “P” Company

4.5kW Golf CartFrameless, AL E/B,

Internal Spline ShaftKorea “D” Company


External Spline ShaftKorea “S” Company


Project

Reference

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50kW/100kW Dump TruckAL Frame, E/B,

Internal Spline ShaftKorea “A” Company

60kW/120kW School BusAL Frame, E/B,

External Spline ShaftKorea “C” Company

60kW/120kW BusSummation gear

(120kW/240kW)Korea “D” Company

30kW/60kW Sports CarAL Frame, E/B,

Coupling TypeKorea “C” Company

40kW/80kW BusAL Frame, E/B,

Internal Spline ShaftKorea “A” Company

350kW Dump TruckAL Frame, E/B,

Coupling TypeUSA “U” Company

45kW/125kW BusAL Frame, E/B,

Internal Spline ShaftUSA “E” Company


External Spline ShaftKorea “M” Company


Internal Spline ShaftGermany “F” Company

The motors are high quality and high reliability corresponding IEC, NEMA standard.

“POLYTIGHT T” insulation system and Vacuum pressure impregnation with Epoxy resin varnish

guarantee excellent heat-resistance and power-durability.

2-4) High Voltage Motors

TEFC TYPE ODP TYPE

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FEATURES

• Output: 50HP(37kW) Through

3,350HP(2,500kW)

• 3 Phase, 60Hz, 4Pole,

Max. 13,800V

• Ins. Class F(Temp. rise B class)

(Vacuum pressure impregnated

with epoxy resin varnish)

• Duty: Continuous

FEATURES

• Output: 50HP(37kW) Through

3,350HP(2,500kW)

• 3 Phase, 60Hz, 4Pole,

Max. 13,800V

• Ins. Class F(Temp.rise B class)

(Vacuum pressure impregnated

with epoxy resin varnish)

• Duty: Continuous

2-4) High Voltage Motors / Project Reference

Customer Output Quantities Year

75~1330kW

350~2500kW

300~900kW

95~580kW

261~932kW

1120kW

75~280kW

177

96

50

77

11

1

63

1999~

2002~

2003~2007

1998~

2003

1999

2012

POSCO

HITACHI

SAMSUNG TECHWIN

SHIN SHIN MACHINERY

SEAH TECH

LG Chem

POSCO ENG.

(Mexico CGL PJT)

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※ HIGEN is also providing its high quality motors to leading companies such as KwangShin and Hyundai Motors ( China ) etc.

[ Customer: HITACHI ]

1000kW, 2P, 6600V, ODP

[ Customer: HITACHI ]

1260kW, 2P, 4160V, TEFC

1120kW

130~360kW

1

28

1999

2007

LG Chem

MICOM KOREA

2-5) Other Products

Totally Enclosed Fan Cooled Open Drip Proof

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FEATURES

• IEC/NEMA STANDARD.

• Foot/Flange Mounting

• 200W Through 450kW

(2P, 4P, 6P, 8Pole)

• Continuous Duty

• Class “F” Insulation System

• Cast Iron Frames and Endbells

FEATURES

• IEC/NEMA STANDARD.

• Foot/Flange Mounting

• 200W Through 450kW

(2P, 4P, 6P, 8Pole)

• S.F (Service Factor): 1.15

• Low Temperature Rise

• Inherent Corrosion Resistance

• Low Noise & Vibration

2-5) Other Products

Cooling Tower Motor Hydraulic Unit Motor

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FEATURES

• Uses: Cooling Tower

• 1/4 HP Through 5HP

(6Pole, 8Pole)

• Protection Grade: IP54

FEATURES

• Uses: Hydraulic Pump

• 1HP Through 10HP

(4Pole)

2-5) Other Products

Spindle Motor Vector Motor

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FEATURES

• Output : 3HP ~ 15HP

• Frameless Type

•Wide Range of Rated Output

(standard 8,000rpm, special 12,000rpm)

• High Response & Speed Control

• High Torque, Low Inertia

• Low Noise & Vibration (V5)

FEATURES

• Output : 1HP ~ 200HP

• High Torque

• Excellent Response

• Various Option

2-5) Other Products

Elevator Motor Traction Machine

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FEATURES

• Foot Type

(45kW ~ 75kW 330V, 55.5Hz)

• Speed : 240 ~ 420 m/min.

• Class “F” Insulation System

• Short Time Duty

• Variable Voltage Variable

Frequency

• Low Temperature Rise

FEATURES

• Geard Type

(5.5kW ~ 22kW 4Pole)

• Class “F” Insulation

System

• Dynamic Brake

• Variable Voltage Variable

Frequency Control

FEATURES

• Output: 27kW

(Shaft Load : 11 ton)

• Speed : 120 ~ 180 m/min

• High Efficiency Realization

by Synchronous Motor

usage

• Compact Size

• Battery adoption in Brake

for Power Failure

3. Servo Products3. Servo Products

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HIGEN MOTOR is the first company in Korea whose servo drive passed EtherCAT

Conformance Test assuring compatibilities with EtherCAT based network system.

3) Servo Products

EDA 7000 Series

ROBOCONROBOCON

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MotionController S/W Control

1 Axis 2 Axes 3 Axes 255 Axes

EtherCAT based Motion Control System

Micro Motion Controller

• Hard Real Time Operation• Max 32 axes

3) Servo Products

Integrated Motion Controller

• Motion Controller

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Development Environment

Control and visualization on an

industrial PC with EtherCAT based

on HIGEN-ROBOX Technology

• Integrated Development Environment• Various Motion Programming Language

- Ladder IEC1131, Object Block(C++)- Structured Text(R3) with Motion Lib- G-Code

• Debugging Tool: Trace, Step by Step breaking, Real time modification

EtherCAT Communication

• EtherCAT(CoE), CiA402• Fully compatible with EtherCAT devices• Field bus configuration tool

� Output : 200W ~ 4.5kW

� Communication : Serial Pulse Command

� Communication Speed : 256byte Data Frame, 20Mbps

� Maximum Axis : 64 Axis

� VB, VC Library

Motion Net Drive

3) Servo Products

Network Drives

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� VB, VC Library

� Application : Factory Automation

USB or RS232

Output : 10W ~ 4.5kW� Communication: Modified EtherCAT� Communication Cycle : 800[㎲]� Maximum Communication distance : 100[m](Node to Node )� Maximum Axis: 8 Axis/Module� Position Memory : 400 / Axis� Application : Semiconductor machine, Robot, Machinery tools

PLC Network Drive

3) Servo Products

Servo Motors & Servo Drives

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FEATURES

• Output : 0.05 ~ 37 kW(1/15HP ~ 50HP)

• High Speed(32 bit) DSP Technology

• Rapid Position & Speed Control

• Low Noise by IGBT-IPM

• Feed-forward Compensation Function

FDA7000 Series

Usage

Low Inertia

- Robot, Chip Mount, Factory - Automation

High Inertia

- CNC System , Transfer Machine

Book-Type 1Axis Motion Servo Network-Type

3) Servo Products

� 32 Axis� EtherCAT/CANopen (CiA402)� CoE(CANopen Over EtherCAT), CiA402 profile� Digital In/Output ( CN1 )� 17 bit Serial Absolute Encoder� Position(CSP), Velocity(CSV), Torque(CST) mode operation

� 100W ~ 75kW

Integrated Motion Controller

ROBOCON

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Hardware Resource

� 8 digital in/output, opto-couple, PNP, 24V� EtherCAT/CANopen (CiA402)� 1 incremental encoder input, RS422 line driver 5VDC

Communication

� 1 general purpose RS232 serial channel- DF1, Modbus, Robox BCC3� 1 general purpose RS422/485 channel- DF1, Modbus, Robox BCC3)� 2 Ethernet channels 10/100- CoE/SoE( EtherCAT )- TCP,UDP,TFTP, Robox BCC/TCP� 2 CAN bus channels-DS301,DS401,DS402, device net, RoboxCnet)- 1 Profibus channel( DP slave )

Windows Environment

� OPC server/ Active X

� 100W ~ 75kW� Control Cycle 800us ~ 10ms

3) Servo Products

High-Power Servo Motor

250 Frame 280 Frame

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Theme Dim. 290 Fr 250 Fr 280 Fr

Voltage Class V 380 380 380

Rated Output kW 22 30 37 22 30 37 45 55 75

Rated Torque N.m 140 184.7 235.6 140 191 236 286 350 477

Rated Speed rpm 1500

Max. Speed rpm 2000

Rated Current Arms 53 72 95 44 60 76 102 117 150

Approx. Mass kg 85 100 120 95 110 120 165 185 225

*. Max. Torque = 2.5*Rated Torque

Magnetic Encoder

� Harsh environment solutions

� Available with explosion proof, dust proof and sealed

structure

� Incremental signal(Max. 2,048ppr) + Hole sensor signal

� Maximum 30,000rpm

3) Servo Products

Encoders

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Serial Encoder

� 17bit Single turn Absolute

� Support high precision position control

� Available with FDA, EDA and NDA servo drive

� Compatible TAMAGAWA Encoder Protocol

� Advance with 20bit serial absolute type

� Maximum 30,000rpm

3) Servo Products

Articulated Robots

Wafer Handling RobotsLED Line

Servo (Application Area)Servo (Application Area)

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Pick and Place

Robots

SMT

Machine Tool

3) Servo Products

Servo (Application Area)Servo (Application Area)

Injection Molding Machine Packing Machine

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Robot FA System

3) Servo Products

Robot Applications

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Applications

3) Servo Products

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적용사례적용사례

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HIGEN MOTOR Co., Ltd.

■ Address 2F, Korea Association of Machinery Industry Bldg., 13-6, Yeouido-Dong, Yeongdeungpo-Gu, Seoul, 150-729, Korea

■ Tel. +82-2-369-8201, 8211 ■ E-mail [email protected]

+82-70-7710-3156 [email protected]

[email protected]

■ Fax. +82-2-369-8229 ■ Homepage http://www.higenmotor.com/eng

Introduction of HIGEN \(English_131001_Rev2\).ppt [\310\243 ...

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