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Transcript of Heavy Duty infrastructures
Landi Renzo Group - We bring the clean energy of the future
2
Landi Renzo is a forward-thinking group that provides innovative solutions for alternative fuel mobility and transportation
By designing gas-mobility systems and components, we partner with our customers in developing highly innovative and reliable solutions
for gas and hydrogen mobility, focusing on a broad range of applications, from Heavy Duty to passenger cars
Main business segments served
• OEM Heavy Duty and Off Road
• OEM Passenger cars and LCV
• AM passenger cars, LCV, M&HD Dual Fuel
• Equipment for gas distribution and RNG production
through SAFE&CEC
11 Plants & Offices
in 9 Countries
25M€ Adj. EBITDA
in 2018
LR: 188M€
Revenues in 2018
SAFE&CEC:
65M€ exp 2019
Listed in the STAR
stock exchange since
2007
~ 500 Employees
worldwide Export share of
80%
• Landi Renzo owns 51% of SAFE&CEC, an
international leading player in the design and
manufacturing of advanced equipment for CNG and
RNG distribution, with plans to expand into H2
applications
• SAFE&CEC in 2018 had a turnover of 60M€, 65M€
exp 2019
• SAFE&CEC is not consolidated
Founded in 1954 Gas solutions for CNG,
RNG, LNG, LPG and H2
In a world that demands sustainable development, LRG and SAFE&CEC are at the forefront across the whole value chain with concrete solutions
for a cleaner environment
3
EXPLORATION
&
TRANSPORTATION
CNG / RNG REFILLING STATIONS
INFRASTRUCTURE
BIOMASS
PLANTS
CNG AND LPG SYSTEMS AND COMPONENTS CNG, LNG AND H2 COMPONENTS
Gas & Energy Distribution Heavy Duty & Off-Road Passenger Cars & LCV
«From well to engine»
• Significant investment are ongoing worldwide to
spread CNG/biomethane energy infrastructures to
better support the growth in CNG/ biomethane
consumption, with H2 starting to be developed
• Safe&CEC provides equipment suitable for a wide
variety of applications, from gas recompression in
wells to underground storage, construction of
filling stations and realization of biogas plants
• Almost all OEMs have started to sell their gas-
powered Heavy Duty Vehicles as today Gas
represents a performing ready-to-use solution,
giving advantage in terms of TCO and emissions
reduction, with H2 as an emerging technology
• LRG has started to offer dedicated components for
CNG/LNG/H2 and is enlarging its solutions for a
key, double digit growth, strategic market
• Gas-mobility (CNG and LPG) is playing an
increasing role in the clean mobility scenario,
especially in South and East Europe, India,
Russia, Center America and Latam, with about
50M on-road vehicles
• LRG offering has significantly contributed to build
the market and is still at the forefront with
advanced, customized solutions
LRG designs, produces and distributes worldwide highly technological advanced integrated solutions for alternative fuel systems
4
Automotive sector
Heavy Duty and Off Road Application Passenger Cars and LCV application
LPG: Liquid Petroleum Gas; CNG: Compressed Natural Gas; LNG: Liquid Natural Gas; RNG: Renewable Natural Gas
Fu
el
typ
e
Pro
du
ct
po
rtfo
lio
Tech. assistance and spare parts
CNG, LPG
Valves
Injectors
Monofuel (under development)
ECU
Pressure regulators
CNG LNG
Electronic
control
Kit conversion system
ECU
Injectors
rail
Pressure regulator
Valves
Tanks, Pipes,
Harnesses,
Brackets
Integrated manifold (H2)
Purge valve
(H2)
CNG, LNG, H2
SAFE&CEC offers a comprehensive portfolio of equipment and solutions for CNG and RNG distribution, ready to apply its technology to Hydrogen
5
Infrastructures
NG and RNG distribution and compression
RNG production - Oil&Gas (Up/Downstream)
CNG: Compressed Natural Gas; LNG: Liquid Natural Gas; RNG: Renewable Natural Gas
Pro
du
ct
po
rtfo
lio
RNG applications Daughter All-in-one Mobile & Pipeline
SAFE&CEC supplies
a turn-key equipment
for trailer installations
that do not need
external power supply
Compression systems
able to work with all
different biogas
upgrading plants in
term of technologies
and performances
Heavy duty
compressors suitable
for 24/7 applications
Tailored solution for
high capacity.
All equipment is
installed inside the
enclosure: dryer,
filters, storage,
compressors,
dispensers, control
panel, etc.
Mechanical and
hydraulic compressors
are suitable for daughter
stations to meet the
customer needs
• Exploration & production,
unconventional gas processing
• Transportation, storage, marketing and
natural gas processing plants
• Refining, distribution, processing and
purifying CNG compressors
• Whole package system includes compressor, skid,
dispenser and all required accessories to process and
measure gas
• Aftersales include service, maintenance and spare parts
Oil & Gas
Natural gas, in its different forms, represents a natural, sustainable, low emission, easy-to-use form of energy. Hydrogen as a new frontier
6
Environmental concern Product availability
• Different applications will boost the adoption of NG, RNG and LNG as energy and fuel source
o New development of CNG infrastructure, RNG production and RNG grid injection
o Investment on LNG infrastructure (small scale and distribution) and bio-LNG production (micro-
liquefaction plant)
o NG in transportation help to reduce emission by more than 20% and is ready-to-use and
convenient in terms of TCO
• We do foresee a growing future for Hydrogen on HD and train
o Technology for fuel cells constantly improving
o Starting investments on Hydrogen infrastructure and storage
• Global warming
concerns and CO2
emission reduction
targets require ready-
to-use solutions
• Increasing awareness
by general public is
pushing regulators
• Strong effort to reduce
methane emissions
along the value chain
• Stability of gas price is
a key driving factor of
gas adoption as an
alternative fuel
• Shale gas and LNG
extensive availability to
avoid increasing cost
or pick during the
season
• New technology to
scale down the cost of
hydrogen
Regulations & Policies for transportation
Penetration of NG and Hydrogen as a Energy and fuel source
• Governmental bodies setting growingly stringent targets for energy consumer and for car makers, for
both passenger cars and heavy duty vehicles:
o Euro VI, Bharat VI, China VI, CAFE (Clean Air for Europe)
• Directive on Alternative Fuels Infrastructure (2014/94/EU)
• LNG Blue Corridor project in Europe
• Increasing interest on Hydrogen by regulators (G20 Japan)
• Natural gas to become one of the leading source of energy in the next 30 years
• NG as sustainable solution in many part of the world
• LNG increasingly chosen as the alternative fuel solution for HD vehicles
• Infrastructure and vehicles adoption are strictly interlinked
• Lower gas prices can make TCO convenient for vehicle owners, fleet managers, transportation firms
In future transportation Gas-Mobility, Electrification and Hydrogen will play a key role, enabling a cleaner mobility worldwide
7
• Different Technologies will coexist
• Gas-mobility and Hydrogen will play an increasing role in the clean energy transportation of the
future
City Range
0-50 km
Medium Range
100-200 km
Long Range
>200 km
PC /
LCV
H2 - Fuel Cell
CNG - RNG
(P)HEV (P)HEV - BEV
CNG – RNG –
LPG
Avg. Daily trip vs. ideal power technology
HD H2 - Fuel Cell
CNG – RNG –
LNG
CNG- RNG
CNG – RNG –
LNG
Diesel
(P)HEV - BEV
CNG – RNG –
LPG (1)
• Gas-mobility represents, for both Passenger Cars (LPG, RNG,
CNG) and Heavy Duty (CNG, RNG, LNG) segments, a viable and
ready-to-use solution, which will coexist in the future with other
alternative fuel technologies (Hybrids, BEVs, FCEVs, …)
• End users criteria for choosing Gas-Mobility for HD and PC are:
o Total Cost of Ownership
o Availability of refuelling infrastructure
o Vehicle range autonomy vs. refuelling / recharging time
• Distribution Infrastructure availability is a key enabler of Gas- and
Hydrogen-mobility affirmation both in Heavy Duty and Passenger Car
segments, with important evolution plans in most of worldwide regions
• Hydrogen Fuel cell vehicles represent the next evolution step,
joining the benefits from gas-mobility and electric powertrains
Diesel
(1) Mainly in emerging countries
Investments in gas infrastructure are expected in parallel with gas fuel vehicle uptake and fast development of Biomethane production
8
CN
G
LN
G
• Several projects announced worldwide, to sustain the development of clean HD transportation:
• Development of “blue corridors” in Europe, (2000 LNG stations by 2030), Russia and Latam
• In India, expected further 1.500 LNG stations in the next decade
• US plans further expansion of the infrastructure to support HD transport
• India announced plans to build more than 5.000 new stations by 2030
• Russian Government investing € 2Bn to subsidize the market
• Several Oil & Gas companies investing in Europe to update and expand the current
infrastructure
• Widespread interest in biomethane as the zero-emission fuel to sustain adoption and
acceptance by consumers
(# stations, k)
(# stations)
2030
30,5
2025 2019
40,0 50,0
1.900
~ 4.000
2019 2025 2030
~ 6.000
H2
• Hydrogen infrastructure still in early phase, with a strong percentage of private fuelling
stations
• Ambitious plans to develop the network require consistent investments (estimated in €
8Bnby 2030)
• However, costs of stations and hydrogen production are expected to decrease
(# stations)
~1.500 370
2019 2025 2030
~ 3.700
Biomethane is growing in importance similarly to biofuels in terms of sustainability and reliability, especially in Europe
• Biogas can be upgraded to biomethane
and used directly as a transport fuel in
engines in Natural Gas Vehicles (NGV)
• Given the very low GHG emissions from
the use of biomethane in vehicles over the
whole supply chain, biomethane could
contribute to the renewable energy targets
in this sector (less than 50% CO2
emission compare to diesel)
• The largest market for the use of
biomethane as a transport fuel is the
European Union, with a combined 160
million m3 of biomethane
• Europe is the world's leading producer
of biomethane, with more than 500 plants
producing an estimated 1.3 billion m3
annually (vs.18 billion m3 biogas
production). Most biomethane production
plants are in Germany (185 plants), UK
(80 plants) and Sweden (61 plants)
• Next frontier from biomethane to bio-LNG
(through micro-liquefaction equipment)
Source: The European House-Ambrosetti elaboration on the European Commission scientific paper "Biogas: Developments and perspectives in Europe”, 2019
North America
• 2,100+ biogas plants in 2017
(livestock manure, landfills,
Waste Water Treatment
Plants, operating anaerobic
digesters producing biogas)
South America
• Bolivia has 1,000 domestic biogas plants
installed
• Large-scale biogas plants to use effluents
from palm oil mills and large farms in
Colombia, Honduras and Argentina
• Brazil had 127 biogas plants using
agricultural and industry residues,
biowaste, sewages ludge, and landfill gas,
producing about 584 billion m3
biogas/year
Africa
• Large volumes of underexploited waste
• “Biogas for Better Life” initiative aims to provide two
million household biogas digesters by 2020 to substitute
traditional cooking fuels reaching 10 million Africans
Europe
• More than 17,400 biogas plants of different types and sizes
• Biogas production has seen a significant growth in the last years,
mainly driven by the favorable support schemes in place in several
European Union Member States
Asia
• China has an estimated 100,000 modern biogas plants and 43million
residential-scale digesters
• The Medium-and-Long Term Development Plan for Renewable Energy
requires reaching by 2020 about 80 million household biogas plants
and 8,000 large-scale biogas
• In India there is a potential of 12 million biogas plant (~5 mio farm-
sized biogas plant)
• Nepal has one of the most successful biogas programs in the world,
with more than 330,000 household biogas plants installed
• Vietnam has 183.000 biogas plants
NG technologies in the Heavy Duty & Off-road sectors are the only reliable solution that helps reducing emissions and brings effective TCO reduction
10
CN
G /
LN
G
2019
1,0-1,2
2025 2030
1,7-1,8
0,3
19%
• Gas technologies (CNG and LNG) are the only effective and efficient alternatives to diesel in terms of
emissions and TCO reduction, with major OEMs already committed to gas-mobility products
• CNG/LNG distribution networks already widespread, with further development projects in many countries
• Push of Biomethane and bio-LNG to strengthen the use of gas to reduce emissions (CO2, NOx and GHC)
• The gas share is expected to grow to at least 25% of new sales in 2025 and 31% in 2030, with volumes up to
more that 5 times today
• All geographies will be impacted, with China already on the edge and many initiatives to sustain growth
worldwide
• An increasing number of Bus and Refuse Collector fleets worldwide will run on gas, with other public
transportation vehicles
• Package integration business model limited to North America and Latam markets
• Hydrogen focus has raised in the global political agenda thanks to most relevant automotive and gas
distribution Companies, with new international initiatives launched
• Hydrogen and fuel cells are increasingly appearing as a viable solution for on and off-road applications, as
long as electrification takes a more relevant diffusion
• First developments of hydrogen technologies on a full commercial scale are expected to start from 2025, with
highest initial rate in China and US, followed by Europe with a penetration of around 3-5% by 2030
• Hydrogen availability will be fostered by the deep transformation in the power sector driven by RES
technologies (wind, solar) diffusion
• Lower cost of Fuel Cell stacks and availability of re-fueling stations will be a key factor for H2 growth
Hyd
rog
en
30
150
2019 2030 2025
0
38%
Heavy Duty & Off-Road Sales
(# K)
Heavy Duty & Off-Road Sales
(# M)
Natural Gas is intrinsically clean compared to conventional
fuels as Diesel oil
11
80%
0%
20%
100%
40%
60%
CO2 Ozone
promoters
Formaldehyde Aldehyde 1-3 Butadiene Aromatic
compounds
Reduction of pollutants
Green House effect Smog
Protochem Toxic Mutagenic
Cancerogenic
0,01
1,50
0,01
4,50
PM Nox
On-road emission testing
HD Diesel vs HD NG (g/km)
Ng buS – 3 Way Cat
Diesel Bus – DCF + SCr + urea
Source: TU Graz – Braunschweig cycle
-25 CO2 emission that reach – 50% with
biomethane
SAFE&CEC designs and produces different types of CNG stations
12
Public and private stations
able to serve different CNG
vehicle.
Compact, Tailored solution for
high capacity. All equipment
installed inside the enclosure:
compressors, dryer, filters,
control panel, storage,
dispensers, etc.
Pipeline All-in-one RNG applications
Compression systems able
to work with all different
biogas upgrading plants in
term of technologies and
performances
Heavy duty compressors
suitable for 24/7
applications
• Up to 110kW power /
1.700 Sm3/h
PC & LCVs HD Upgrading
• Refueling time: 6-8 minutes (HD vehicle)
• Multiple compressors
(400kWh) and dispensers
to manage hundreds
vehicles / day
• Flow rate: up to 7.000 Sm3/
h / compressor
• 1 truck approx 140-200m3
of cng, station capacity up
to 1000m3/h
• Single compressor, max 2
dispensers
• Up to 400kW – 7.000
Sm3/h / compressors
• Refueling time: 5-6 (PC & LCVs)
Daughter
Mechanical and hydraulic
compressors are suitable for
daughter stations to meet the
customer needs.
SAFE supplies a turn-key
equipment for trailer
installations that doesn’t
need external power supply.
Mobile
• Single compressor, max 2
dispensers
• Multiple compressors and
dispensers
Gas infrastructure can be deployed according to different bsuiness models
13
Public
refueling
station
Private
refueling
station
• Must be distributed along
main roads
• Target customers:
o Long-haul trucks
o Locally based fleets
(refuse collectors,
buses, …)
• Located on private
premises, servicing only
own vehicles:
o Municipalities
o Public transportations
o Commercial fleets
• Gas production companies
o Full vertical integration, from
extraction to the pump
• Gas wholesaling companies
o Re-sale of NG
• Company awns and runs the
station with own (eg.: RNG) or
purchased NG
• Station is run by a third part
service provider on a full service
basis
Highlights Business model
Gas supply
• Pipe
• Virtual
pipeline
SAFE&CEC international experience: pipeline stations
14 Turkey China
High flow rate CNG stations for trailers refilling, with 7.000 Sm3/h flowrate, enabling 1h refilling of a trailer,
SAFE&CEC designs heavy duty compressors for high flow at different inlet pressures (0-70 barg) for the highest
performances and efficiency, ensuring > 99% uptime
SAFE&CEC typical solution is based on “SW” compressors, characterized by
• High reliability
• Possibility to be driven by gas engine in remote locations, where the electric power supply is not available
MOTHER STATION
SAFE&CEC international experience: pipeline stations
15
Few refueling buses at the same time
with shortest time refilling thanks to
high flow rate compressors and fast
filling dispenser
Slow filling buses where bus parking time
is transformed into useful gas filling time
with a sequential filling managed through
an automated system that receives the
information of bus arrivals by dispensers,
card readers or other sensors.
All buses are connected to the filling
points and refueled at the same time.
Dispensers without mass meter and
electronic head (“ESV”) are used for
this application.
FAST FILLING SEQUENTIAL FILLING SLOW FILLING
BUS STATION
SAFE designs three different bus stations to meet the best solution according to the performance, number of
buses, available room and available time for refueling.
Turkey Spain Italy
• Completely independent from external power sources
• The fastest way to implement a refueling network in a growing
market
• Light and heavy duty vehicles refueling
• Fully integrated mobile solutions for special applications (ground
storage refueling, industrial use)
• Compressor up to 110kW
• Discharge pressure: 300Barg
• Flow rate: up to 1650 Sm3/h
• Average stack volume: 5.000 m3
• High flexibility, low infrastructure need
• Suitable for fleet size up to 50 vehicles
SAFE&CEC international experience: mobile stations
16
o THE FIRST CHOICE OF THE MAJOR GAS COMPANIES
ADVANCED TECHNOLOGY FOR MOBILE REFUELLING
Vehicles refueling
Bulk storage refueling
Waitrose: a successful case study
Waitrose & Partners supermarkets are progressively
converting their delivery trucks fleet
• 2013: Waitrose runs a fleet of 50 dual-fuel trucks
• 2015: move to more efficient dedicated CNG trucks
• 2027/2028: planned full conversion of the fleet to CNG
WINNERS
• Waitrose
o 40% cost savings
o 84% reduction of CO2 emissions
• CNG fuels, runs and services the CNG refueling
stations
• SAFE&CEC, provides the equipment for the mother
station, with following characteristics:
o Two 450kW compressors to ensure redundancy
o High throughput (7.000 Sm3/h), availability and
reliability
o Filling time of a trailer: 1h
and
• Entire citizenship that benefits from less pollution and
quieter vehicles circulating 17
United Kingdom
Clean Enery Fuels is the largest provider of CNG/LNG fueling services in North America
18
Clean Energy Fuels Corp® (NASDAQ:CLNE) is North America’s largest provider of CNG and
LNG fueling services, including LNG transportation and turnkey CNG/ LNG fueling stations
with a sophisticated network of over 500 stations throughout North America
• 500+ CNG Stations – private and public
• 120+ LNG Station
• 1 Liquefaction Plant
• 24x7 Network Operation Center
• Full Remote Monitoring
• 140+ Technicians
• 5 Warehouses
• Workforce Automation
• Wireless Toughbooks
BUSINESS MODEL
• Designs and constructs the CNG/LNG
station
• Provides multiple options for station
operation from full service and maintenance
to on-call maintenance. Added services
include facility modifications as required
• Produces and sells CNG / LNG / RNG to be
used as a fuel in the managed stations
• Manages virtual pipeline to ensure off-grid
fuel supply
Customer example: managing a broad range of CNG stations to supply more than 6.000 vehicles
19
139
178
13
26
Operational Construction In pipeline Total
Number of stations managed
Highlights
• > 6.000 CNG vehicles fleet,
• 25 stations open to public
• For every truck replaced with NG
o Avg reduction of usage of 30.000l of diesel / y
o Reduction of 14 metric tons of GHG
o Saving of 50% of fuel costs
• Starting to utilize RNG