Fluorescence-based array biosensors for detection of biohazards
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Transcript of Fluorescence-based array biosensors for detection of biohazards
Fluorescence-based array biosensors for detectionof biohazards
K.E. Sapsford1, Y.S. Shubin2, J.B. Delehanty3, J.P. Golden3, C.R. Taitt3,L.C. Shriver-Lake3 and F.S. Ligler3
1Center for Bioresource Development, George Mason University, Fairfax, VA , USA, 2Geo-Centers, Inc.,
Lanham, MD, USA, and 3Center for Bio/Molecular Science and Engineering, Naval Research Laboratory,
Washington, DC, USA
Presented at the Lab on a Chip Conference 8–9 January 2003
1. SUMMARY
Total internal reflection fluorescence (TIRF) is a process
whereby fluorophores that are either attached to or are in
close proximity with the surface of a waveguide are
selectively excited via an evanescent wave. Planar wave-
guides provide the possibility of immobilizing multiple
capture biomolecules onto a single surface and therefore,
offer the exciting prospect of multi-analyte detection. The
production of arrays and the results of various groups which
use TIRF to interrogate such surfaces is reviewed, along
with a look at how far the field has advanced toward the
production of an automated, portable, multi-analyte array
biosensor for real-time biohazard detection. In particular, a
miniaturized, fully automated, stand-alone array biosensor
developed at the Naval Research Laboratory is reported that
monitors interactions between binding partners either as the
final image or in real-time. A variety of analytes including
toxins, bacteria and viruses have been detected both in
buffer and complex matrices, such as blood and soil
suspensions, with comparable detection limits. A number
of developments have led to a TIRF array biosensor
weighing only 5Æ5 kg which is automated for environmental,
clinical and food monitoring or for detection of bioterrorist
agents.
2. INTRODUCTION
Potential biohazards, that present a threat to human health,
are numerous and encompass protein, bacterial and viral
analytes, some examples of which are given in Table 1.
Whether the analytes are food-, water- or air-borne, there is
a current need for rapid detection and agent identification. A
reliable sensor would have applications in areas such as
environmental monitoring of pollutants, emergency room
medical diagnostics and health care, process monitoring in
the chemical, food and beverage industries, and early
warning biological warfare (BW) agent detection for military
and homeland defense. Clearly, such a device should be
small, lightweight and portable, highly sensitive, capable of
multi-analyte discrimination, and able to measure analytes in
complex sample matrices with little or no sample pretreat-
ment.
Due to the sensitivity and specificity of biological
molecules, biosensors are ideal candidates for such a system,
offering the possibility of rapid, continuous field monitoring
not currently provided by established measurement tech-
niques (Hall 1990; Braguglia 1998; Eggins 1998; Pearson
et al. 2000). The development of array biosensors, which
provide multi-analyte detection capability, is a relatively new
field for both optical and electrochemical transduction. The
technology owes much to advances in microfabrication and
the human genome project, which has led to the ability to
immobilize arrays of biomolecules in discrete regions on a
transducer surface.
This review will deal with optical transduction, in
particular total internal reflection fluorescence (TIRF),
1. Summary, 47
2. Introduction, 47
3. Total internal reflection fluorescence transduction, 48
4. The molecular recognition element, 49
5. Immobilization of the biomolecule onto the wave-
guide, 49
6. Creation of low-density biomolecular arrays, 50
7. TIRF array biosensors: state of the art, 50
8. Miniaturization and automation of TIRF array biosen-
sors, 52
9. The future, 54
10. Acknowledgements, 55
11. References, 55
Correspondence to: F.S. Ligler, Center for Bio/Molecular Science and Engineering,
Naval Research Laboratory, Washington DC 20375-5348, USA
(e-mail: [email protected]).
ª 2004 The Society for Applied Microbiology
Journal of Applied Microbiology 2004, 96, 47–58 doi:10.1046/j.1365-2672.2003.02115.x
although the field of electrochemical micro-array transduc-
tion is also generating much interest and research (Wang
et al. 1997; Kukla et al. 1999; Wu 1999; Zhang et al. 2000;
Gray et al. 2001; Krantz-Rulcker et al. 2001; Pancrazio
2001; Young et al. 2001). A brief introduction into the
principle and typical instrumentation used in the TIRF
transduction mechanism will be given. The choice of
biomolecule and methods by which it is immobilized onto
a planar waveguide will be discussed followed by an intro-
duction to the various techniques used to create low-density
arrays. The production of arrays and the results of various
groups which use TIRF to interrogate such surfaces is
reviewed, along with a look at how far the field has advanced
toward the production of an automated, portable, multi-
analyte array biosensor for real-time biohazard detection.
3. TIRF transduction
Fluorescence, absorbance, bioluminescence, chemilumines-
cence and refractive index changes can all be exploited for the
development of optical biosensors. However, in terms of
array biosensors, fluorescence and refractive index change
using reflectance transduction are the most popular. Tech-
niques that can be grouped under the principle of reflectance
include: attenuated total reflectance which monitors altera-
tions in the infrared, visible and u.v. regions; surface plasmon
resonance (SPR) (Homola et al. 2002) and interferometric
techniques (Campbell and McCloskey 2002), which measure
variations in refractive index; and TIRF (Sapsford et al.
2002a), which monitors generation of a fluorescence signal.
SPR imaging (Homola et al. 2001a,b; Lee et al. 2001; Lu
et al. 2001; Nelson et al. 2001; O’Brien et al. 2001; Wegner
et al. 2002), interferometry (Schipper et al. 1997, 1998;
Schneider et al. 1997, 2000; Campbell et al. 1998, 1999;
Plowman et al. 1998; Edwards et al. 1999) and TIRF have all
been developed as transduction methods to investigate the
interactions of arrays of biomolecules immobilized onto a
sensing surface.
In TIRF measurements, the evanescent wave interacts
with and excites the fluorophore near the surface of the
waveguide, and the resulting fluorescence is measured by the
detector (Lu et al. 1992; Chittur 1998; Plowman et al. 1998;
Wadkins et al. 1998). There has been extensive research into
improving the optics and sensitivity of TIRF instrumenta-
tion. Most of the final systems described consist of a number
of similar components (see Fig. 1), such as the light source
and detector and a variety of focusing lenses to improve
detector response (Duveneck et al. 1995; Herron et al. 1996,
1997; Golden 1998; Feldstein et al. 1999).
Coherent light in the form of lasers is typically used as the
excitation source in TIRF studies. The exact choice of
the laser is dependent upon the fluorescent label used. The
most commonly used lasers include the argon-ion (488 nm)
laser for the fluorescein label and a helium–neon (633 nm)
or diode laser (635 nm) for the cyanine dye (Cy5) and
Alexafluor labels. The laser light is typically coupled into the
waveguide using either lens or grating techniques.
One effect of using bulk internal reflection element (IRE)
waveguides and collimated light is the production of sensing
�hot spots� along the planar surface. These occur where the
light beam is reflected, illuminating only discrete regions of
the waveguide sensing surface. These hot spots have been
successfully utilized as sensing regions by Brecht et al.
(1998) and Klotz et al. (1998) in the development of an
immunofluorescence sensor for water analysis. In contrast,
there are a number of methods for achieving uniform
longitudinal excitation of the sensing region. A popular
technique involves the use of integrated optical waveguides
(IOWs) which consist of thin films of inorganic metal oxide
compounds such as tin oxide (Duveneck et al. 1995), indium
tin oxide (Asanov et al. 1998), silicon oxynitride (Plowman
et al. 1999; Hofmann et al. 2002) and tantalium pentoxide
(Duveneck et al. 1997; Pawlak et al. 1998). The light is then
coupled into these IOWs via a prism or grating arrangement;
however, this results in increased constraints and require-
ments of the optical components which could reduce the
robustness of a device should it be intended for field
Table 1 Potential biohazards of interest. Examples were taken from
the US Food and Drug Administration (FDA) website at http://
www.cfsan.fda.gov/mow/intro.html
Type Species
Protein Cholera toxin, Staphylococcus enterotoxin (SEB),
botulinum toxin, Ricinus communis agglutinin II (Ricin)
Bacteria Francisella tularensis, Brucella abortus,
Bacillus anthracis (anthrax), Listeria monocytogenes,
Campylobacter jejuni, Yersinia pestis (F1 is an antigen),
Escherichia coli, Salmonella, Shigella spp.
Virus Hepatitis, rotavirus, Norwalk virus group
Detector 2Light source
n1
Filter
r
Detector
n1θ
n2
Detector 1
Filter
Fig. 1 The basic experimental arrangement of a system based on
the principle of total internal reflection fluorescence (TIRF) (adapted
from Sapsford et al. 2002a)
48 K.E. SAPSFORD ET AL.
ª 2004 The Society for Applied Microbiology, Journal of Applied Microbiology, 96, 47–58, doi:10.1046/j.1365-2672.2003.02115.x
applications. Feldstein et al. (1999, 2000) used an alternate
approach by incorporating a line generator and a cylindrical
lens to focus the beam into the multi-mode bulk waveguide
that included a propagation and distribution region prior to
the sensing surface, thereby producing both uniform lateral
and longitudinal excitation of the microscope slide. Herron
et al. (1996, 1997) also utilized a cylindrical lens to focus the
laser beam; however, in their system the lens was molded as
part of the planar waveguide holder.
Golden (1998) used a two-dimensional graded index lens
to focus the fluorescence from the planar waveguide onto a
charge coupled device (CCD), providing a shorter working
distance than a standard lens with a concomitant decrease in
overall instrument size. The introduction of bandpass and
longpass filters was found to improve the rejection of
scattered laser light and hence reduce the background of the
system (Feldstein et al. 1999). A number of devices have
been used for detection of the resulting fluorescence
emission, in particular CCD cameras (Silzel et al. 1998;
Feldstein et al. 1999; Plowman et al. 1999), multiple
photomultiplier tubes (PMT) (Schult et al. 1999), photodi-
odes (Brecht et al. 1998; Golden and Ligler 2002), a single
PMT (Lundgren et al. 2000; Schuderer et al. 2000) and
more recently a complementary metaloxide-semiconductor
(CMOS) camera (Vo-Dinh et al. 1999; Golden and Ligler
2002).
4. The molecular recognition element
The choice of biomolecule used in the development of an
array biosensor is largely dependent on the availability of the
bio-recognition molecule for the analyte of interest and the
application required (Iqbal et al. 2000). To date, antibody–
antigen interactions, nucleic acid hybridization (DNA/
RNA), and to a lesser extent, receptor–ligand binding have
been monitored via TIRF. Although these biomolecules
typically contain intrinsic fluorescence, in the form of amino
acid residues or cofactors, extrinsic fluorescence labels which
preferably excite at a different wavelength are normally
introduced to one of the binding partners. These extrinsic
fluorescence labels take the form of dyes, such as rhodamine,
coumarin, cyanine, or fluorescein, and allow the use,
through spectral selection, of visible wavelength excitation
sources, such as laser diodes.
Antibody–antigen binding interactions are the most well
characterized systems employed in TIRF-based sensors.
The assays are carried out using antibody–antigen systems
and can be divided into four main categories: direct,
competitive, displacement and sandwich immunoassays
(Rabbany et al. 1994; Sapsford et al. 2002b). The direct
assay is the simplest method to perform; however, it requires
that the antigen contain some form of intrinsic fluorescence
that can be detected. In the absence of a fluorescent antigen,
the preferred formats are competitive and sandwich assays.
Competitive formats are especially useful in the detection of
molecules, such as 2,4,6-trinitriotoluene (TNT; MW
213 Da), not large enough to possess two distinct epitopes
(e.g. haptens) as required for the sandwich assays (Silzel
et al. 1998; Plowman et al. 1999; Rowe et al. 1999a,b; Schult
et al. 1999; Sapsford et al. 2002b). The displacement assay
format has only recently been demonstrated in planar
waveguide TIRF for measurement of the explosive TNT
(Sapsford et al. 2002b).
To date only electrochemical transduction mechanisms
have been extensively used for DNA biosensors in both
environmental monitoring and BW agent detection, as
reviewed in the literature (Wang et al. 1997; Iqbal et al.
2000). Currently, high-density DNA/RNA microarray
biosensors based on optical transduction, such as confocal
microscopy and TIRF (Duveneck et al. 1997; Budach et al.
1999; Schuderer et al. 2000) have simply monitored DNA
hybridization between an immobilized strand and its
fluorescent-labelled complement. Clearly, more has to be
performed towards the development of portable, biohazard,
optical-based sensing systems using DNA arrays.
Currently, only a limited number of studies describing
receptor–ligand binding using planar waveguide TIRF have
been reported (Schmid et al. 1997, 1998; Pawlak et al. 1998;
Rowe-Taitt et al. 2000a). One major problem with studying
receptor–ligand binding has been the immobilization of the
receptor protein such that it remains active on the surface.
When successful, receptor–ligand binding studies offer
applications in the pharmaceutical industry for drug devel-
opment, for investigating membrane processes and also in
biohazard monitoring applications, as demonstrated by
Rowe-Taitt et al. (2000a) for toxin binding to ganglioside.
5. Immobilization of the biomoleculeonto the waveguide
One important prerequisite for all immobilization tech-
niques is that the integrity of the biomolecule be preserved
and that the active site remain accessible to the binding
partner. There are various methods in which the biological
component of a biosensing system can be immobilized onto
the surface of the transducer, including physical adsorption,
covalent immobilization, and entrapment in polymer
matrices (Hall 1990). Physical adsorption and covalent
binding to functionalized surfaces are the most commonly
used in TIRF measurements.
There are a number of different planar surfaces used in
the immobilization of biomolecules for study with TIRF.
These include simple bulk waveguides such as glass, silica
and polystyrene, and the slightly more complicated IOW
waveguides such as tantalium pentoxide (Ta2O5). There are,
likewise, a variety of different surface chemistries used to
BIOSENSORS FOR DETECTION OF BIOHAZARDS 49
ª 2004 The Society for Applied Microbiology, Journal of Applied Microbiology, 96, 47–58, doi:10.1046/j.1365-2672.2003.02115.x
modify these waveguides in order to facilitate biomolecule
immobilization. Hofmann et al. (2002), for example, used a
dextran-based photo-immobilization procedure to produce a
network-like multilayer structure of immobilized rabbit IgG
capture antibodies. Silanization of the waveguide, whether it
be the bulk glass or an IOW, is a popular method of
functionalizing the surface for further chemistry, whether
physical (Plowman et al. 1999) or covalent (Asanov et al.
1998). The avidin-biotin interaction is also extensively used
in the immobilization of biotinylated molecular recognition
elements. This noncovalent protein–ligand interaction is
commonly used either via the physical adsorption of avidin
onto the surface (Herron et al. 1993, 1996; Silzel et al. 1998;
Schult et al. 1999; Schuderer et al. 2000) or in the
production of multi-layers; often involving the use of both
covalent and noncovalent interactions (Rowe et al. 1999a;
Birkert et al. 2000).
6. Creation of low-density biomolecular arrays
A number of the researchers currently involved in develop-
ing planar waveguide TIRF focused much of their initial
research in the field of fiber optics. Planar waveguides offer a
number of advantages compared with fiber optic technology,
including the relative ease of preparation and integration
into fluidic systems. As a precedent to patterning arrays,
researchers immobilized capture biomolecules uniformly
over the planar surface and monitored the fluorescent signal
intensity either as a function of time or the concentration of
the labelled binding partner (Herron et al. 1993; Duveneck
et al. 1997; Brecht et al. 1998; Pawlak et al. 1998; Schult
et al. 1999; Hofmann et al. 2002).
The most important advantage of using a planar wave-
guide is the possibility of creating patterns of immobilized
biomolecules leading to multiple, parallel assays on a single
waveguide. A number of techniques have been used in the
creation of patterned biomolecular assemblies on planar
surfaces, as reviewed by Blawas and Reichert (1998). In
terms of fluorescence studies, the production of these
patterned surfaces has been investigated using either the
fluorescence microscope or TIRF instrumentation. The
patterns are typically created using either photolithography
or by depositing the recognition molecules in physically
separate locations on the waveguide.
Photolithographic patterning of proteins on surfaces has
been utilized by a number of researchers (Conrad et al.
1997, 1998; Guschin et al. 1997; Wadkins et al. 1997;
Schwarz et al. 1998; Arenkov et al. 2000; Liu et al. 2000)
and typically involves conversion of a surface species in
order to create patterns, which can be used to immobilize
the capture biomolecule in specific regions. For example,
Bhatia et al. (1992, 1993) used ultraviolet light to pattern
(3-mercaptopropyl) trimethoxysilane on a glass surface.
Exposed regions of the surface became protein resistant
through the conversion of the thiol group to a sulphonate
species, while the masked areas were subsequently used to
bind the biomolecule. This proved to be a convenient
method of creating high resolution patterns (<10 lm in
width) of immobilized capture biomolecules. Unfortunately,
this method had the disadvantage that only a single
biomolecule could be immobilized in a pattern.
The use of ink jet printing is another popular choice for
the production of patterned biomolecular surfaces. Silzel
et al. (1998) ink jet printed either the capture antibodies or
avidin in 200 lm diameter zones on the surface of
polystyrene waveguides. Biotinylated antibodies were later
immobilized on the avidin spots. A checkerboard pattern of
two different oligonucleotides was produced by Budach
et al. (1999) using the ink jet printing of capture biomol-
ecules onto a Ta2O5 waveguide using (3-glycidoxypropyl)
trimethoxysilane. Noncontact printing has also been suc-
cessfully used by Delehanty and Ligler (2002, 2003) in the
production of arrays of capture antibodies and has the
capability for patterning different capture biomolecules onto
a single waveguide surface.
Physically isolated patterning has been accomplished
using flow cells constructed from a variety of materials,
including polydimethylsiloxane (PDMS) (Feldstein et al.
1999; Bernard et al. 2001), a rubber gasket (Plowman
et al. 1999), a Teflon block fitted with O-rings (Schuderer
et al. 2000) and a microfluidics network made of silicon
(Bernard et al. 2001). Typically the flow cell, containing a
number of channels, is temporarily attached to the surface
of the planar waveguide and each channel filled with a
solution of the capture biomolecule, as shown in Fig. 2a.
In this example (Feldstein et al. 1999; Bernard et al.
2001), the resulting waveguide was patterned with stripes
of immobilized biomolecules (Fig. 2b). The sample and
fluorescent-labelled antibody were then passed over the
surface using a second flow cell orientated perpendicular
to the immobilized capture biomolecule columns, as
shown in Fig. 2b. Physically isolated patterning allows
the immobilization of a number of different capture
biomolecules, i.e. one type in each flow cell channel, onto
a single surface, creating an array of recognition sites with
no cross contamination.
7. TIRF array biosensors: state of the art
Much of the initial investigation into the use of planar
waveguides in TIRF biosensors has centered on both
instrumentation development and reproducible immobiliza-
tion of the capture biomolecules. However, once the
hardware and biochemistry are optimized, the question of
application becomes the driving force behind further
development.
50 K.E. SAPSFORD ET AL.
ª 2004 The Society for Applied Microbiology, Journal of Applied Microbiology, 96, 47–58, doi:10.1046/j.1365-2672.2003.02115.x
A number of studies have investigated the use of a single
capture biomolecule-analyte assay (Brecht et al. 1998; Klotz
et al. 1998). However, as previously stated, one of the major
advantages of using a planar substrate is the ability to create
arrays of different capture biomolecules for multi-analyte
sensing. To date, there are at least five research groups
involved in the immobilization of patterns of multiple
capture biomolecules onto planar waveguides (Table 2),
although only three of these groups have demonstrated
multi-analyte measurements.
Zeller et al. (2000) have developed a unique TIRF system
in which the planar waveguide consists of multiple, single
pad, sensing units. Each of these single pads has its own
laser light input, background suppression, and coupling of
the fluorescence emission to the detector. The authors
demonstrated a two-pad sensing device in which one pad
was modified with mouse immunoglobulin (IgG) and the
other with rabbit IgG. However, only one Cy5-labelled
antibody directed against each immobilized antigen was
assayed at a time. It was suggested that the laser light could
be split into spatially different parts in multi-analyte
measurements, using multiple single sensing pads. Such a
process would probably involve a number of optical
components, and therefore the robustness of the system
for use outside the laboratory is still in question.
The long-term aim of most biosensor research is the
development of a fully-automated instrument geared
towards portability and low cost, essential considerations
for biohazard monitoring applications. Ligler’s group at the
Naval Research Laboratory (NRL) group first published
papers on TIRF studies in 1997 measuring various different
IgG species; this work was extended in 1998 for the
detection of three analytes ricin, Yersinia pestis F1 and
staphylococcal enterotoxin B (SEB) (Wadkins et al. 1997,
1998). In the latter study (Wadkins et al. 1998), the antigens
and the Cy5-labelled tracer antibodies were added sequen-
tially and the slide imaged. Later the use of a PDMS flow
cell for the patterning of capture biomolecules was devel-
oped and the immunoassay, which was run prior to imaging,
was carried out using a fixed polymethylmethacrylate
(PMMA) flow cell aligned perpendicular to the patterned
antibody channels (Ligler et al. 1998). Simultaneous detec-
tion of analytes was demonstrated. Yersinia pestis F1 was
detected and measured in clinical fluids such as whole blood,
plasma, urine, saliva and nasal secretions, as well as SEB and
DD-dimer. All had detection limits suitable for clinical
analysis requirements (Rowe et al. 1999a).
Studies that evaluate potential matrix interferents are
essential not only for system development but are also a
requirement if the instrumentation is to make the transition
Flow cells
(a) (b)
Planar waveguidesImmobilized capture
biomolecules
Fig. 2 The patterning of capture biomole-
cules using flow cells (adapted from Feldstein
et al. 1999). (a) A multichannel flow cell is
pressed onto the planar waveguide and each
channel filled with a solution of the capture
biomolecule. (b) Sample and fluorescent tracer
antibodies are passed over the waveguide
surface perpendicular to the immobilized
capture biomolecule channels using a second
flow cell
Table 2 Summary of research groups currently involved in multi-capture biomolecule patterning studied using TIRF
Research group Analytes measured
Single- or
multi-analyte detection References
Ligler et al. Ricin, Yersinia pestis F1, staphylococcal enterotoxin
B, ovalbumin, mouse and human IgG, DD-dimer,
Bacillus globigii (anthrax simulant), MS2 bacteriophage
(virus simulant), cholera toxin, botulinum toxoids
A and B, B. anthracis, F. tularensis, B. abortus
Single and multi Wadkins et al. 1997, 1998; Ligler et al.
1998; Feldstein et al. 1999;
Golden et al. 1999; Rowe
et al. 1999a,b; Rowe-Taitt et al.
2000a,–c; Shriver-Lake et al. 2003;
Taitt et al. 2002
Reichert et al. Four different human IgG subclasses Multi Silzel et al. 1998
Plowman et al. Various IgGs, creatine kinase MB, cardiac troponin
I, myoglobin
Single and multi Plowman et al. 1999
Abel et al. 16-Mer and 22-mer oligonucleotides Single Budach et al. 1999
Zeller et al. Mouse and rabbit IgG Single Zeller et al. 2000
BIOSENSORS FOR DETECTION OF BIOHAZARDS 51
ª 2004 The Society for Applied Microbiology, Journal of Applied Microbiology, 96, 47–58, doi:10.1046/j.1365-2672.2003.02115.x
into commercial applications. The impact of potential
environmental interferents has also been addressed by
Rowe-Taitt et al. (2000c). Analyte samples of Bacillusanthracis, Francisella tularensis LVS, Brucella abortus, SEB,
cholera toxin and ricin were assayed in the presence of
interferents such as sand, clay, pollen and smoke extracts,
and results were compared with buffer controls. No false-
positive or false-negative responses were caused by the
potential interferents; however, in some cases the signal
amplitude was affected. More recently the detection of SEB
spiked into food samples, such as ham extract, ground beef,
milk, egg and cantaloupe, was demonstrated, all with a
0Æ5-ng ml)1 limit of detection (Shriver-Lake et al. 2003).
Most methods for the detection and identification of
biohazards in real-world samples require extensive pretreat-
ment or concentration prior to analysis. Samples measured
using the NRL array biosensor were prepared with the
minimum of manipulations. Liquid samples for example,
such as milk, were typically buffered with 10x PBSTB
(100 mMM sodium phosphate/1Æ5 MM NaCl/0Æ5% Tween/
10 mg ml)1 BSA) prior to spiking, incubation and analysis.
Solid samples, such as beef and cantaloupe, where mixed
with a 1 : 1 (w/v) ratio of food to buffer (PBSTB). This was
then homogenized in a Waring blender, the homogenate
spiked, and the sample incubated at room temperature for
2 h. The sample was then centrifuged at 1000 g for 5 min
and the resulting liquid collected for analysis on the NRL
array biosensor. Assays for Salmonella typhimurium have also
been developed for analysis of foodstuffs (whole egg,
sausage, chicken washings, alfalfa sprouts and cantaloupe).
In contrast to results obtained with SEB, some sensitivity
was lost when S. typhimurium was spiked into these foods.
However, little effect was observed by large excesses of other
bacteria often found in the same foodstuffs (Campylobacter,
Escherichia coli); the lack of false-positives in the presence of
E. coli is especially surprising, given the close relationship
between E. coli and Salmonella.
During the development of multi-analyte assays for SEB,
Y. pestis F1 and DD-dimer, the room temperature CCD
camera was replaced with a thermoelectrically cooled
version, which resulted in a reduction of the background
because of electronic noise fluctuations (Golden et al. 1999)
and an observed decrease in the limit of detection from
5 ng ml)1 (Wadkins et al. 1998) to 1 ng ml)1 for SEB
(Rowe et al. 1999a). This limit of detection was further
reduced to 0Æ5 ng ml)1 by switching from a polyclonal to a
monoclonal capture SEB antibody and a Cy5 to Alexafluor
647 labelled tracer antibody (Shriver-Lake et al. 2003).
Another variation on previous experiments was the use of a
temporary, removable PDMS flow cell in the immunoassays
as compared with the permanently mounted PMMA flow
cell. In order to further develop the array technology, an
automated image analysis program was developed and some
of the optical and fluidic components were miniaturized
(Feldstein et al. 1999). To test the ability of the array
biosensor to measure three diverse classes of analytes, assays
were carried out using bacterial, viral and protein analytes
(Rowe et al. 1999b). Single- or multi-analyte samples were
run through the assay channels followed by either individual
Cy5-labelled tracer antibodies or a mixture of tracer
antibodies. The array biosensor was used in the study of
126 blind samples and the automated image analysis proved
reliable in the discrimination of fluorescent signals, with
detection limits in the mid ng/ml range, equivalent to
ELISA results using the same antibodies. Assays, which
used mixtures of fluorescent antibodies, gave the same
results as those in which the fluorescent antibodies were run
individually. The approach using mixtures of tracer anti-
bodies was later extended to monitor the six biohazardous
analytes B. anthracis, F. tularensis, B. abortus, botulinum
toxoids, cholera toxin and ricin, demonstrating simultaneous
analysis of six samples for six analytes in 12 min (Rowe-
Taitt et al. 2000b,c). All the above immunoassays were
carried out using a standard 6 · 6 array format; however,
Taitt et al. (2002) has demonstrated that with the use of
complementary mixtures of capture and tracer antibodies,
up to nine analytes can be detected using a single 3 · 3 array
format.
8. Miniaturization and automation of TIRF arraybiosensors
For many applications it is important that the biosensor be
fully automated, portable and stand alone; therefore recent
studies by the NRL group have concentrated on realizing
this goal. This has involved miniaturization of the system
and the combination of an automated fluidics system with an
automated image analysis program (Feldstein et al. 1999,
2000; Rowe-Taitt et al. 2000b). The sensing component, in
the form of a microscope slide, does not limit the minimum
size and weight of the biosensor. Typically the limiting
factors are the associated optics, electronics and fluidics.
Two inventions made it possible to automate and
miniaturize the fluidic system for the NRL array biosensor,
leading to a small, fully automated prototype array
biosensor, which fitted into a tackle box and weighed
16 kg (Ligler et al. 2001). The first was a method for
attaching flow channels to the waveguide without stripping
evanescent light from the surface (Feldstein et al. 1999,
2000). This was achieved using a unique patterned
reflective cladding (see Fig. 3), which insulated the wave-
guide optically from the flow cell, yet allowed the
evanescent excitation of fluorophores within the channels
of the flow cell (Feldstein et al. 1999). The signal loss
because of flow cell attachment onto unclad planar
waveguides was 90% of the original signal. The silver-
52 K.E. SAPSFORD ET AL.
ª 2004 The Society for Applied Microbiology, Journal of Applied Microbiology, 96, 47–58, doi:10.1046/j.1365-2672.2003.02115.x
clad waveguides, by comparison, maintained 85–90% of
their signal for the same assays after attachment (Feldstein
et al. 1999). The silver cladding allowed for the possibility
of studying binding kinetics in real-time. Such kinetics
measurements have been demonstrated by Sapsford et al.
(2001) and K.E. Sapsford and F.S. Ligler (unpublished
data) for both specific and nonspecific binding.
The second invention was an integrated fluidics unit
whereby fluid flow was controlled using a small air relief
valve (Dodson et al. 2001; Feldstein 2002). This unit
consists of a plastic cube containing two sets of six
reservoirs: one set for samples and one for fluorescent tracer
reagent. Each set of reservoirs is connected at the top by a
conduit leading to a single external air relief valve. At the
bottom of each reservoir is an outlet that leads, via a J-tube,
to one of the channels on the flow cell; each channel is
connected to a single sample reservoir and a single tracer
reservoir (Fig. 4a). A small peristaltic pump is connected to
the opposite end of each flow channel and suction is applied.
By switching the air relief valve on the fluidics cube, one can
selectively flow solutions from either the sample or tracer
reservoirs over the patterned substrate. This system has
reduced the size, weight and power requirements of the
fluidic components. Several prototypes of this system have
been constructed by fabricating a layered fluidic system in
plastic (Dodson et al. 2001). Initial fluidic components were
designed, milled in polycarbonate sheets, assembled and
tested. Once a design has been fully optimized, the entire
fluidics cube can be produced inexpensively and in large
quantities by injection molding.
The reduction in size resulting from incorporation of the
fluidics cube is shown in Fig. 4b. The system on the left
uses a large multi-head peristaltic pump, large switching
valves, and reservoirs; not shown are the containers required
for buffer and tracer reagent. The system on the right uses
the fluidics cube, attached to the flow channels and
waveguide, and three small pumps and several Lee valves.
The fluidics cube attaches directly to the flow channels and
waveguide with no intervening tubing. Connections to the
plastic block are limited to an air line, and two air relief
vents, all of which are inserted simultaneously through a
gasket at the top of the cube.
The combination of these inventions allowed the
miniaturization and automation of the fluidics system in
the NRL array biosensor; however, the electronics and
optics of the original system were still a bit cumbersome
for field use. In order to miniaturize the array biosensor
further, Golden and Ligler (2002) considered the possi-
bility of replacing the CCD with the less expensive
alternatives for image capture, a CMOS camera or a
photodiode array. Both would provide smaller systems
more amenable for portable sensors. The CMOS cameras,
in particular, would simplify data acquisition. However,
careful comparison revealed that the Peltier-cooled CCDs
still have an order of magnitude better signal-to-noise
ratio than either of the other two imaging systems
(Golden and Ligler 2002).
The original tackle-box system included a small Pentium
computer (Ligler et al. 2001). In the next version, the
Pentium was removed and the data recorded using a laptop
computer. In addition to the Pentium with its keyboard and
screen, the breadboard included a rather large and expensive
(ca $24 000) Peltier-cooled CCD. While the photon collec-
tion capability of uncooled low light cameras was sufficient,
the backgrounds were too variable for high sensitivity
measurements. Recent advances in CCD technology made it
Flow cell channels
Patterned
Antibodies
ReflectivecladdingWaveguide
(a) Topview (b) Side view
Capture
Fig. 3 (a) The pattern of the reflective cladding covers the area where the six-channel flow cell makes contact with the waveguide (adapted
from Feldstein et al. 1999). The rest of the waveguide surface is left unclad, and the array of biomolecules is subsequently immobilized onto the
exposed glass. The cladding is deposited using vacuum deposition through a metal mask, which acts like a stencil and allows only selected areas to be
coated. (b) The silver-based cladding consists of three layers: a thin, transparent dielectric material to promote adhesion, a silver film for reflectance,
and a thin chromium film to protect the silver from dissolution in the saline buffers required for bioassays (Feldstein et al. 2000)
BIOSENSORS FOR DETECTION OF BIOHAZARDS 53
ª 2004 The Society for Applied Microbiology, Journal of Applied Microbiology, 96, 47–58, doi:10.1046/j.1365-2672.2003.02115.x
possible to replace the original CCD with a smaller, lighter,
and less expensive (ca $7000) CCD; for applications
requiring less sensitivity, even smaller, cheaper, uncooled
CCDs may now be adequate. Furthermore, the �fire wire�technology used in the new CCD cameras eliminates the
requirement for a specialized data interface board, simpli-
fying the electronics. Currently, the NRL group has
assembled a smaller array biosensor for sample monitoring
and is in the process of optimizing its operation. It uses a
relatively small, inexpensive CCD, the fluidics cube, and the
small pumps and valves (Fig. 5). Image display and analysis
are performed using a laptop computer (not shown). The
device fits into a tackle box which is about one-third the size
of the previous version and weighs only 5Æ5 kg.
9. The future
This review has discussed the use of optical array biosen-
sors, based on TIRF, for the detection of biohazards and
BW agents, including background, history and current
developments in the TIRF field. Prototypes exist for a
device that is fully automated and portable, characteristics
essential for continuous monitoring applications (Ligler
et al. 2001). However, with the development of smaller
electronics and components, such as the CMOS camera
currently used in the confocal microscopy studies of
microarrays (Vo-Dinh et al. 1999; Askari et al. 2001), the
potential for even smaller, handheld planar waveguide TIRF
devices could become reality. Although the majority of
studies have centered on antibody–antigen type systems,
expansion of the work concerned with DNA/mRNA and
receptor–ligand binding interactions (Rogers et al. 1989;
Fisher and Tjarnhage 2000; Lang et al. 2000; Altin et al.
(a) (b)
Fig. 4 (a) Schematic of a portion of the fluidics cube. Groups of reservoirs (two reservoirs shown here out of a group of six actually fabricated)
are connected at the top by conduit leading to a single air vent. At the bottom, each reservoir is connected to a J-tube which prevents release during
the filling process. The J-tube empties into a conduit leading to a flow channel attached to the planar waveguide. The exit from the reservoirs empties
through the flow channels across the waveguide as follows; a negative pressure is exerted on the reservoirs using a finger-sized peristaltic pump placed
after the waveguide. When one air valve is opened, the pump pulls the fluid from all reservoirs attached to that valve (e.g. all sample reservoirs)
through the flow channels and out to waste. When the sample valve is closed and the tracer valve opened, all the reservoirs containing fluorescent
reagents empty their contents into the flow channels. (b) The conventional automated fluidics system (left) with a four-way valve, six-channel
pump and six sample reservoirs compared with the fluidics cube attached to the flow channel and waveguide, and small valves and pumps (right)
Fig. 5 The latest version of the portable array biosensor
54 K.E. SAPSFORD ET AL.
ª 2004 The Society for Applied Microbiology, Journal of Applied Microbiology, 96, 47–58, doi:10.1046/j.1365-2672.2003.02115.x
2001; Puu 2001), as well as expansion into the use of
enzymes (Wilson and Hu 2000), DNA aptamers (Potyrailo
et al. 1998; Li and Li 2000; Wang et al. 2001; Liss et al.2002) and other types of recognition biomolecules (Mauro
et al. 2000) could lead to a much wider field of applications.
Advances in biomolecule immobilization technology, such as
site directed mutagenesis, which allows for unique attach-
ment sites to be generated on the protein surface and hence
orientational control upon immobilization (McLean et al.
1993; Vigmond et al. 1994; Lu et al. 1995; Huang et al.
1996), and the prevention of nonspecific interactions could
improve the sensitivity of TIRF measurements (Conrad
et al. 1997). Regeneration of the surface would be useful for
commercial applications as an alternative to disposable
substrates (Duveneck et al. 1997; Asanov et al. 1998;
Budach et al. 1999). In addition, the power of the larger
scale arrays has been demonstrated using both DNA chips
(Brown and Botstein 1999; Lockhart and Winzeler 2000)
and antibody chips (MacBeath and Schreiber 2000; Deleh-
anty and Ligler 2002, 2003; Yang et al. 2002). The methods
used to deposit the spots in high-density arrays are currently
being improved to attain reproducible surface concentra-
tions of the capture biomolecules (Delehanty and Ligler
2002, 2003) for future use in TIRF.
The use of planar waveguide TIRF for the detection of
multiple analytes has been demonstrated as well as the
ability to miniaturize the instrumentation making it a
promising device for real-time field monitoring. The benefit
of spatially distinct sensing regions is enabling these systems
to gain advantage over single-analyte sensing systems,
particularly in terms of environmental and clinical monit-
oring. The speed of signal transduction and relative
resistance to matrix effects and other interfering influences
are two key advantages of planar waveguide TIRF biosen-
sors. In conclusion, the future looks bright for biohazard
monitoring using planar waveguide TIRF.
10. ACKNOWLEDGEMENTS
The authors would like to thank Dr Caroline Schauer for her
useful discussions regarding manuscript preparation. This
work was supported by funding from N.A.S.A. and the Office
of Naval Research. The views expressed here are those of the
authors and do not represent those of the US Navy, the US
Department of Defense, or the US Government.
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