Development of a New Stainless Steel Melting and Refining ...

6
UDC 669 . 184 : 669 .046 .554 : 669 . 187 . 26 : 669 . 14. 018 .8 Development of a New Stainless Steel Melting and Refining Process ( LD-RHOB Process )* By Norimasa KAMII,** Shi z uo OKUBO *** and Bunji ETO ** Sy nopsis At } \lJuro ra ll "Vorks, Nippon S teel CO/poration , a research has been started to produ ce stainless steel by LD cOllve rter ill 1965. Aft er various difficulties were ove rcome in th e C OU TSe of the research, a new process to melt and refill e stainless steel ( LD-RHO B process) was successful ly de- veloped. Since 1972 aLL the stainless steel ha s been fa vorably p roduced by the LD-RHOB p rocess and the products were more than 90000 t in 1976. The LD-RHOB process consists of the f oLLowing fi ve steps. 1) D esulpll1lriza t iol1 treatme nt: D esulphuriz atiol! qj·hot metal by KR treatment 2) B ase metal re fining period: De /Jlwsphoriza tion in LD converter 3) S e/Jara tion of slag from metal : T apping aud slagging off and then cha rging int o the LD convert er again 4) Ch ro mium melting period: H igh ca rbon ferr o chromium melting into base metal 5) RHOB treatment: Decarburizati on under reduced IJ ressure Th e special f ea tures of LD- RHO B p rocess in elude the follo wings: (1 ) Chromi um. yield and /J roductivity are equal to or better than those qf ot her /Jro cesses (A OD , VOD process) . (2 ) Chemical com/J ositioll can be fr eely controlled and t ra m/J elements are lower than tho se ill electric jilT/wce steels. It is remarkable that high pure stainless steels such as ultra-Iow-carbon- nitrogen stainless steel call be easily produced . (3) Th e /Jro ducts are very soft and ensure good workability. I. Introduct i on St ainless steel was con ve ntionally pro du ce d by the el ec tric furn ace pr ocess unti l th e 196 0's . H owever , th e dema nd of stainless st ee l has rema rk a bl y in creased in the 1960's . T herefore, the develo pme nt of high- prod u ct iv it y with the lo w- cost has bee n re quir ed in ma nuf ac turin g processes o f sta inless stee l. Th e new develo pments in the 1960's includ e the A OD process l ) whi ch uses an electric furn ace a nd Ar-0 2 b otto m refining furn ace in co mbin ation a nd the VOD proc- ess 2 ) a nd AVR process, 3) in whi ch an el ec tri c furn ace or LD converter is co mbin ed with a vac uum refining vessel. In 1965, the Mur oran W or ks of Nippon Steel Cor - pOl- ation sta rt ed a r esearc h on ma nuf act urin g of stain- less steels in a 50 t LD co nve rt er. Murora n Work s ove rcam e numerous tec hni ca l pr oblems during the co ur se of resea rch a nd success- fully developed a new s tainl ess steel ma nuf ac turin g prac tice, na med as the LD-RHOB process. In thi s process, a n LD co nve rt er is co mbin ed with th e oxy- ge n bl o win g to a n RH d egass ing vessel (herein a ft er re ferred to as the RHOB process for RH- oxyge n blo wing). Since its exte nsive ad o pti on in 19 72 , th e LD- RHOB process has been satisfac torily operated with chromium yield, steelmaking t ime a nd ot her pe rf o rm- an ce equ al to or be tter than tho se ob ta inab le with th e AOD or the VOD pro cess. This re port o utlin es the d ev elopme nt of th e LD- RHOB pro cess a nd desc rib es the feat ur es of th e LD- RHOB process. II. D evel op ment oj L D-RHOB Pr ocess Th e develo pme nt of sta inless steel ma nuf act uring t ec hniqu es at Muror an Wo rk s is c hron ologica ll y illus- tr ate d in Fig. 1. Th e LD - RHOB pr ocess was es tab- li shed thr ough th e fo ll owing stages : 1. LD pro cess (R edu ctio n-p er iod process) 2. LD-RH or e process 3. LD - RHOB process 1. LD Process (R educ tion -p e rio d P roce ss ) Th e LD pro cess ca n be op er ate d similarly to the co nditi on in th e electric furn ace pro cess . Th e opera- tion of th e LD co nve rt er consists of first a nd second oxid ation pe riod s a nd a re du ct ion period. During th e first oxida tion period a low- phosph o ru s and low- s ulphur base metal is melte d. Durin g the seco nd ox idation period, hi gh- ca rb on fe rro c hr omium is a dd ed to the base m eta l a nd then th e base metal is d eca r- buri zing. In th e redu c ti on period, c hr o mium, man- ga nese a nd o th er alloy in g elements oxidized durin g th e oxidation p er iods are reduc ed a nd recovered by silicon, a luminium a nd the like. A c hromium yield of ove r 90% ca n be sec ur ed. However, thi s method in volved the fo ll owin g problems: P reli mi nary Ox idat ion-Reduction M ethod 'C:::::;;;:::::====::;-il---' T est L---.J I r-- L-D- -R-H-.-Ir- on -o- re -'I Proce ss of RH · 08 Process P reliminary T es t I LD-RH · 08 1965 ' 66 ·67 · 68 '69 19 70 '7 1 '7 2 ' 73 '74 '75 '76 Fig. I. Process to develop a new sta inless steel refining process * O ri ginally pu bli shed in T etsu-to-Hagane, 63 (I977 ), 2064 , in j apa nese. Eng li sh version received M ar ch 24 , 1978. ** M uro ran Work s, Nipp on Steel Co rp ., Nakama chi , iVl uror an 050. *** H ead Office, Nippon Stee l Co rp ., Otemachi, Chiyoda-ku, Tokyo 100. ( 58 ) Techni c al Report

Transcript of Development of a New Stainless Steel Melting and Refining ...

UDC 669.184 : 669.046.554 : 669.187.26 : 669.14.018 .8

Development of a New Stainless Steel Melting and Refining

Process (LD-RHOB Process)*

By Norimasa KAMII,** Shiz uo OKUBO*** and Bunji ETO**

Synopsis

At }\lJurorall "Vorks, Nippon S teel CO/poration , a research has been

started to produce stainless steel by LD cOllverter ill 1965. After various

difficulties were overcome in the COU TSe of the research, a new process to

melt and refill e stainless steel (LD-RHO B process) was successfully de­

veloped. Since 1972 aLL the stainless s teel has been favorably produced

by the LD-RHOB process and the products were more than 90000 t in

1976. The LD-RHOB process consists of the f oLLowing five steps .

1 ) D esulpll1lrizatiol1 treatment:

D esulphuri zatiol! qj·hot metal by KR treatment

2 ) B ase metal refining period:

D e/Jlwsphoriza tion in LD converter

3 ) Se/Jara tion of slag from metal :

T apping aud slagging off and then charging into the LD converter

again

4 ) Chromium melting period:

H igh carbon ferro chromium melting into base metal

5 ) RHOB treatment:

D ecarburization under reduced IJ ressure

The special f eatures of LD-RHO B process in elude the followings :

(1 ) Chromium. yield and /Jroductivity are equal to or better than

those qf other /Jrocesses (A OD, VOD process) .

(2 ) Chemical com/Jositioll can be freely controlled and tram/J elements

are lower than those ill electric jilT/wce s teels . It is remarkable that high

pure stainless steels such as ultra-Iow-carbon- nitrogen stainless steel call

be easily produced.

(3) The /Jroducts are very soft and ensure good workability.

I. Introduct ion

Sta inless steel was conven tiona lly produced by the electri c furnace process unti l the 1960's . H owever, the d em a nd of sta inless stee l has remarka bly increased in the 1960's . T herefore, the development of high­prod uctivity with the low-cos t has been required in m anufac turing processes o f sta inless stee l. The new deve lopmen ts in the 1960 's include the A OD processl )

which uses a n electric fu rnace a nd Ar- 0 2 bottom refining furn ace in combin a tion a nd th e VOD proc­ess2 ) a nd AVR process,3) in which a n electric furnace o r LD conver ter is combined wi th a vacuum refining vessel.

In 1965 , the Murora n W orks of Nippon Steel Cor­pOl-ation started a research on ma nufacturing of stain­less steels in a 50 t LD converter .

Muroran Works overcame numerous technical problem s during the course of research a nd success­fully d eveloped a new stainless steel m anufacturing practice, na med as the LD-RHOB p rocess . In this process, a n LD converter is combined w ith the oxy­gen blowing to a n RH d egassing vessel (hereinafter

refer red to as the RHOB process for RH-oxygen blowing) .

Since its extensive adoption in 1972, the LD­RHOB process has been satisfactoril y opera ted with chromium yield , steelmaking time a nd other perform­ance equa l to o r better tha n those obta inable with the AOD or the VOD process.

This report outlines the development of the LD­RHOB process a nd describes the features of the LD­RHOB process.

II. Development oj LD-RHOB Process

The development of sta inless steel m a nufacturing techniques a t Muroran Works is chronologically illus­trated in Fig . 1. The LD-RHOB process was estab­lished through the following stages :

1. LD process (R eduction-period process) 2. LD-RH ore process 3. LD-RHOB process

1. LD Process (Reduction-period Process)

The LD process can be operated simil a rly to the condition in the elec tric furn ace process . The opera­tion of the LD converter consists of first a nd second oxida tion periods a nd a redu ction period . During the first oxida tion period a low-phosphoru s and low­sulphur base m e ta l is m elted. During the second oxida tion period , high-carbon ferrochromium is added to the base meta l a nd then the base meta l is d ecar­burizing. In the reduction period , chromium, m an­ganese and o ther a lloying elemen ts oxidized during the ox ida tion periods a re reduced a nd recovered by sili con , a luminium a nd the like. A chromium yield of over 90% can be secured . H owever, thi s m e thod involved the fo llowing problem s :

P reliminary Oxidation-Reduct ion M ethod

'C:::::;;;:::::====::;-il---' T est L---.J

I

r--L-D--R-H-.-Ir-on-o-re-'I

Process

of RH · 08 Process P reliminary T est I LD-RH · 08

1965 '66 ·67 ·68 '69 19 70 '7 1 '7 2 '73 '74 '75 '76

Fig. I . P rocess to d evelop a new sta inless steel refin ing

process

* O riginally published in T etsu-to-Hagane, 63 (I977 ), 2064, in j apanese. E nglish version received M arch 24, 1978. ** M uroran Works, N ippon S teel Corp., Na kamachi , iVl urora n 050 . *** H ead Offi ce, Nippon Steel Corp., O tema chi , C hiyod a-ku, T okyo 100.

( 58 ) Technical Report

(1) Long steelmaking time and high-temperature refining greatly wore refractories.

(2) It was difficult to produce low-carbon stain­less steel.

2. LD-RH Ore Process

To so lve th e problems of the above LD process, the LD-RH ore process was developed with a com­bination of an LD converter a nd an RH degassing unit. In the LD converter, the decarburization is conducted down to 0.30 to 0.40 % carbon , so that much chromium is not lost by oxidation. Then RH vacuum degassing is performed without any reduction period , and carbon is more preferentiall y oxidized than chromium under reduced pressure . As shown in Fig. 2, the LD-RH ore process makes a steel­making time short and thus decreases the th~rma l load

on the LD converter refrac tories when compared with the above LD process. Addition of iron ore or oxi­dized iron pellets in an RH degassing vesse l facilitates the decarburization down to a low-carbon region. Because the d ecomposition of iron ore is a n endo­thermic reaction accom pa ny ing a dras tic tempera­ture drop, the use of iron ore should be limited. The temperature drop permissib le in ac tu a l operation is 110° to 160°C a nd the corresponding degree of de­carburi zation is a pproximately 0.30 % carbon. This does not a llow to conta in a hig h carbon in the steel tapped from the LD converter a nd limits the chro­mium yield in the LD converter to a bout 87 % . The unreacted iron ore in the RH degassing vessel is dis­charged together with the molten steel through the snorkel into a ladle, where it oxidizes the chromium in the molten stee l open to the atmosphere.

Transactions ISH, Vol. 19, 1979 ( 59 )

3. LD-RHOB Process

To eliminate the above-mentioned problems of the LD-RH ore process, the LD-RHOB process was de­veloped with blowing of oxygen gas into an RH degassing vesse l fo r steel decarburization. Because the decarburization of the stee l wi th oxygen gas is accompanied by heat evo lution , the LD-RHOB proc­ess is not limited at a ll in terms of temperature drop a nd the steel can be decarburi zed to a ny desired leve l in principl e . Therefore, the carbon content of the stee l tapped from the LD converter can be made sufficiently high . The oxidation loss of chromium during RH d egassing is very small with the overall chromium yield reaching 96 % or higher.

The LD-RHOB process can be evaluated as a stainless steel manufacturing process with high pro­ductivity and high chromium y ield as shown in Fig. 2. Stainless steel production by this process has in­creased to the curren t level of 90 000 tfyear.

III. Operation by LD-RHOB Process

1. OutLine of Equipment and Operation

Specifications of the LD converte r a nd RH degas­sing unit are g iven in T ab le I a nd the schem atic diagram of ma nufac turing of stainl ess stee l by the LD-RHOB process in Fig. 3. The manufacturing process consists of the following five steps . (I) Desulphurization of Hot Metal

The initial 0 .025 to 0.035 % sulphur content of hot metal is lowered to 0.004 to 0.006 % using a KR desulphurizing unit. (2) R efining of Base M etal

The desulphurized hot metal a nd scrap are cha rged

c 250 r-------------------------------------------~IOO E Cl) U t1l

E :J

'+-

0 ..J '+-0

Cl)

E f.= a. t1l I-6.. t1l I-

I..

o 'Ei o I-

200

150

100

50

100

90

80

X OXldat lon·Reduct lon /6 \ ",., -"' :;::;y'\", '-, / " a-:-D RH Iron Ore Proz~~

0 _ 0-0.., /' LD·RH CB /0-0- 0 _ . , Process

A~G 0 . - . - e -.w --

Oxidation·Reduction Method

LD·RH ·OB

Process _e- e - e - e - e - e - e e- e ./ e/

LD·RH . Iron Ore

Process

0 - 0 - 0 / 1-0

0 _ 0 /

70~~~--L-~'69--~-'7~O--L-.~71--L-~.7~2 ~--'7L3--L-~' 74--L--'7L5~L-.~76--L-..J

7 7 1 7717 171 7 1 7 7 1 7

80

60

40

20

Fig. 2. Progress of LD steelmaking t ime, chromium yield and amount of production

>-~

'" Q x -.5 u :J

u §. '0 C

~

Technical Report

( 60 ) Transactions ISIJ, Vol. 19, 1979

Table I . Specificat ions for equi pment of LD-RHOB process

(i) LD furnace

Items No. I LD No.2 LD

50 t 60 t

85 m 3 94 ma

38.5 m 3 4 1.0m3

Nomina l capac ity

Shell vo lume

Volume a fter lini ng

O xygen Row ra te to 000 Nm"/ hr 10000 N m3/ hr

(ii ) RH degassing u nit

Shell d imension

Volume

Gas ex ha usting system

Ex ha ust gas ra te

Degree of vacuum

2 150 mm~& x 9 550 mm

28 .2 rn a

4-stage ejec tor

2 300 kg/hI' at 10 Torr

{ 2 Torr (a ta ina ble)

to Torr (a fte r 2 min)

into the LD converter to obta in a low-phosphorus and low-sulp h ur base m etal. The phosphorus content of the base m eta l before ta pping is 0 .010 % or less . The fluid ity of slag must be m ad e good enough to prevent slag sticking to the vessel wall during slagging off. (3) Separation of Slag from M eta l

The base m eta l is tapped into a slag separating la d le and the slag in the L D converter is d ischa rged into a slag pa n in order to com pletely separa te the slag from the base metal. (4) C hromium Melting

The base m eta l in slag sepa ra ting la d le is cha rged back into the LD converter. High-carbon ferro­chromium is added to th e base m e ta l wh ich is b lown with oxygen in the LD conver ter to produ ce crude sta in less steel of 0.50 to 0.80 % carbon and a tem ­pera ture of 1 740° to 1 n o°c . (5) RHOB Treatmen t

The m olten steel tapped is blown with oxygen gas by the RH degassing un it a nd preferentia lly d ecar­burized under reduced p ress ure withou t chromium oxida tion . With a strong d ecarburization , ultra low­carbon sta inless steel wi th 0 .01 % carbon o r less can be easily ma nufactured. After decarburiza tion , com­position adjustmen t and d eoxida tio n a re performed by addi tion of silicon , manganese, a luminium and the like to comple te degassing a nd refining .

2. T echniques for Blowing Ox),gen Gas into RH D egas­sing Vessel

1. COinpos ition and Tempe rature of Exhaust Gas

Abnorma l combustion r a rely occurs in the exha ust system because the RH d egassing vesse l is m a intai ned in vacuum a nd gases a re rapid ly burnt in the RH d egassing vessel. An inves tiga tion was m ad e to see whe ther the gas flow with high velocity in the R H degassing vessel would carry u n reacted oxygen into the exhaust system and cause a bnorma l combustion . The temperature of exha ust gas between the dust sepa rato r a nd the boos ter was continuously m easured a nd the unreacted oxygen a nd the exhaust gas a fter t he fina l-stage condenser were continuously a na lysed. The tempera ture of exhaust gas ahead of the booster

Technical Report

Desulphunza t,on Base Metal Separation of Slag

from Metal Chromium

Meltmg of Hot Metal by Refining K.R. Treatment RH-OB Process

C : abo O. 10% 0.50 0.80% 0. 04 0.06 % p 0.010 " 0.020 0. 035% 0.020 0.035 " 5 0. 010 " 0. 009 " 0. 009 " Cr . tr . abo 16 . 50 " 16.30 16. 50 " T emp: 1680 1700 C 1740 1770 C 1590 C

Fig . 3. Produc ti on steps o f' stainless s tee l b y the LD-RHOB

process

c .Q

<J)

o 4 0-E o ()

0 - ><--

;/ ~ 0 j \ 0 . 0 l'1

~~j'; 0

1/\ \ pN.

0 ,'lA'

i I~ II 0

~ V tL ~.co .-0 ------- J ... -.. b;: /'~ 'tl~~~ ------- 0 ,

I /'

O~ _ ...."....L. __

-- o o ~ ;- --.- " ~ /

10 20 30 40 50 60 I 70 end

T ime fo r RH Treatmen t (min )

Fig. 4. Composit ion of exhaus t gas su bsequen t to the fin a l stage condenser duri ng RHOB trea tmen t

rem a ins at 500°C or lower, without rising, even during oxygen blowing. The ana ly ti ca l resul ts of exhau st gas a fter the fin a l-sta ge condenser a re shown in Fig. 4. The unreacted oxygen is a m aximum of 4 % a nd the a na lysis of gas composition shows tha t the gas mix ture is outside the ra nge of a bnormal combustion . This inves tigation confirmed in the unlikel ihood of the exha ust gas causing a bnorma l combustion a nd exp losion a nd the safe ty of oxygen blowing in the R H d egass ing vessel. 2. Oxy gen Blowing Method (Oxygen Blowing Nozzle)

The oxygen blowing me thod is one of the im­pOl" ta nt techn iques w hich had to be developed to es ta blish the RHOB process. This m e thod was d e­veloped through th e stages show n in Fig. 5. (1) R efractory N ozzle

The adoption of a refrac tory nozzle was a bandon ed

because zirconia brick of the highest quality wore too much to give a successive oxygen blowing. (2) Water-cooled Nozzle

The water-cooled nozzle sustains no damage, as­sures a high oxygen e ffi ciency of 80 to 85%, a nd can be used industrially . However, it involves the prob­lem of possible explosion by the leakage of cooling water. Because safety was not assu red by vario us corrective measures attempted , the water-cooled noz­zle was a lso abandoned. (3) M etallic Nozzle

The test resu lts of the water-cooled nozzle showed that the molten steel cou ld be efficiently decarburi zed without immersing the nozz le. After research on a n oxygen blowing nozzle,9) a refractory-covered , double­walled stainless steel pipe having an inner pipe for oxygen gas blowing and a n outer pipe for inert gas blowing, a metallic nozzle with satisfactory durabili ty and safe ty was successfully developed. Since 1972, it has been ex tensively employed.

3. I mprovement of Chromium Yield

The oxida tion loss of chromium during chromium melting in the LD converter and during RHOB treat­m ent must be minimized to improve the chromium yie ld in the LD-RHOB process.

Figure 6 shows the relationship between the end­point carbon content during chromium m elting in the LD converler and the quantity of (;r20 3 contained in the slag. The higher the end-point carbon con­tent, the smaller the amount of Cr20 3 in the slag. If t he end-point carbon leve l is increased to 0.60 % or more, the Cr20 3 content of slag may be reduced. Figure 7 illustrates the well-known equilibrium rela­tionship among carbon , chromium, temperature and CO partia l pressure.4 - 7) Some resul ts of actual opera­tion are a lso given in the diagram. This diagram tells us that the steel can be decarburized by mini­mizing chromium oxidation if the tempera ture is held low under reduced pressure.

Figure 8 shows changes in carbon, chromium a nd temperature during RHOB trea tment. The decar­burization is proceeding with no oxidation loss of chromium during this treatment. The temperature drops by about 30°C at the start of trea lment be­cause of heat absorption by the RH degassing vessel, but the temperature does nol appreciably decrease during RHOB treatment. Because the steel can be

Transactions ISIJ, Vol. 19, 1979 ( 61 )

decarburized any desired level in the RH degassing vessel withou t any temperature drop, any end-point carbon content can be selected during chromium melting in the LD converter. The LD-RHOB proc­ess minimizes the ox idation loss of chrom ium during both oxygen blowing in the LD converter a nd RHOB

"<f!-

"" '" if)

.S

6 c u

u

6,-----.----------.-----------------,

• 0 •• 5 • • o 0 ••• 0 00·· • 0 0 0

0 4

• • 0 . 17 Cr

0 o . O~ • ~ . 3 o 13Cr

2~----~~--~~----~~--~~--~~~~ 0.30 0.40 0.50 0.60 0 .70 0.80

Blow Off C (%)

Fig. 6. R ela tion between blow·off C and Cre0 3 contents in slag of LD furnace on the refining of sta inless steel by LD-RHOB process

1.000 L 0 II

_i ~ .. 6...Q

~ r }.~ ~ ~ latm

~ r- ~

t- J-

r--1650°C ..... ..... j....--""

-------1700°C .... ::;::;~ ;-- ~

0. 500

0. 200

O. 100

100To rr ;--

~ --O. 050

1650°C ...... .............

40To r r

~ -~

f.--";

......

1650°C ..... ----0.010

-- t---__ r- IOTorr

pre li~ Refractory Nozz le 0. 005 TestmlnarYLJ

~

~

1969

Fig. 5.

D Water Cooled Nozzle

Metallic Nozzle

. 70 . 71 , 72 , 73

Process to d evelop oxygen blowing meth od in RHOB

~

1650°C ...... V

~ :.- 4Torr

t --1650°C ~ f-'""

0. 002

12 . 0 14 . 0 16 .0 18.0 [C r) %

Fig. 7. R elat ion between C a nd Cr conten ts during refining of stainless steel by LD-RHOB process

Technical Report

( 62 ) Transac tions ISIJ, Vol. 19, 1979

treatment so th a t a chromium y ield of over 96 % can b e stably obta ined. T ab le 2 shows a n experimenta l result of chromium ba la nce.

4 . Comparison with Other Manufacturing Processes of Stainless Steel

In T a ble 3, the LD-RHOB process is compared with other stainless stee l manufacturing processes in terms of yield and productivity.S) The LD-RHOB process assures an equa l or be tter chromium yield a nd by far better productivity, when compared with the other processes.

5 . SubJects for Future Improvement

As described above, the LD-RHOB process has been technologica ll y established with its stable opera­tion . However , furth er improvem ents can be m ade as follows: (l) R eduction in LD Converter Blowing Time

Blowing time in the me lting furn ace of the LD­RHOB process is short when compared with simi la r stainless steel manufacturing processes, bu t longer than b lowing time for carbon steel in a n LD converter. This b lowing time must be shortened to the level o f that for carbon steel to m ake use of the high perfor­mance and productivity of LD converters. (2) R eduction in RHOB Treatment Time

RHOB treatment time can be compared favora bly

'= x u

* 0

P

a. ~ 0

~ 3 l" OJ a. E OJ f-

6J )~ 40 0

20

17 .00

16 .50

16. 00

0

\ 50

~O ~O

~O-O

• -.-- ........... . - .

6.~6. 6. "f:,

1000 lO 20 30 40 50 60

RH time (min)

70

Fig. 8. Changes of C content, Cr content a nd tempera ture

d rop during RHOB treatment of 17Cr sta inless steel

with the time required by other vacu um d ecarburi zing processes . However , further treatment time can be expec ted from improvem ents in oxygen b lowing a nd opel'ation methods. (3) Extension of R efractory Life

I n the LD-RHOB process, extension of the life of the LD converter, the bottom pa rts of the RH degas­sing vessel a nd snorke l is importa nt to increase treat­ing capacity and decrease treatment costs. The LD conver te r vessel is be ing improved in terms of both refrac to ry quali ty a nd operating prac tice . The lives of the bo ttom parts of the RH degassing vessel and snorke l a re being prolonged by hot repa ir and use of brick respectively. (4) Automatic Control

A study is under way to operate the process in unison of automa tic and con tinuous carbon deter­mina tion by exha ust gas analysis, vacuum contro l, ferroa lloy cha rging and oxygen flow rate control for labo r saving a nd opera ting accuracy improvem ent.

IV. Quality oj Stainless Steel ManuJactured by LD-RHOB Process

Charac teri stics of the chemical composition of sta in­Ie s steel ma nufactured by the LD-RHOB process are:

( I ) T he carbon content can be precisely con­tro lled. In particu la r, u ltra low-carbon stainless stee l with 0.01 % carbon or less can be easi ly pro­duced.

(2) The silicon content can be lowered to any desired level.

(3) Finish deoxid a tion in the RH degassing ve el

T a ble 3. Comparison of productivity and yield in each process

~ Items Meta l yield

Process~ (%)

Cr Steelmak-I y ie ld mg tIme Grade, Not ice (% ) (m in)

E.F 99 95 200 SUS304 & 430 VO O 99 98 90 (Kawasaki Tota l 98 93 290 Steel, J apan)

E.F 93 94 360 SUS340 ASEA-SKF 98 98 150 (Allegheny,

Total 9 1 93 5 10 U.S.A.)

L.D 97 50

RH · OB * 99 70 SUS430 & 304

Total 96 120 (NSC, J a pan)

E.17 150

97 90 SUS304 & 430

240 I (Joslyn, U.S.A.)

AOO 98

Total

* Difficu lt to compa re because the ma in raw materia l of LO is hot metal of BF

Table 2. The ratio of output to inpu t of chromium in RHOB process

Items

% Cr

Technical Re port

Good ingot & teeming scrap

96.67

Slag in LD furnace

2. 17

Slag in lad le LD dust Not specified Total

0.33 0 .30 0 .53 100

provides a low oxygen content of 30 to 60 ppm and a good cleanliness of 0.01 to 0.04 % in micro-point­counting index .

(4) The nitrogen a nd hydrogen contents a re 150 ppm or less a nd I to 3 ppm , respectively. Special operations can further reduce the nitrogen content to

100 ppm or les .

(5) Since blast furnace ho t meta l is used as the m ain raw material , the con tents of copper, tin , arsenic, lead a nd other trace impurity elements are very low.

The stainless steel prod uced b y the LD-RHOB process has mechanical properties with large elonga­tion , low hardness, softness and good worka bility.

The relationship between the stringer index (S I ) and bendability is shown in Fig. 9 as a n example to illustrate the exce llent properties of LD-RHOB proc­ess stain less stee l. The stringer index is measured by ordinarily etching the surface of a specimen for microscopic observation, slightly polishing the surface a nd making stringer-shaped nonmeta llic inclusions v isible.

The diagram shows a clear correlation between the stringer index and ratings of transverse bending. The LD-RHOB process stee l has much better bendability than the comparable steel a t the same stringer index . This advantage may be ascribed to good cl eanliness and low conten ts of carbon , su lphur and other im­purity elements a nd oxygen, nitrogen a nd simi lar gas componen ts, as described earlier.

V. Conclusion

At Muroran W orks of Ni ppon Steel Corporation , a research was started on the manufacture of sta in less stee l using an LD converter in 1965 and successfu lly the LD-RHOB process was completed in 1972 . Sin ce then , the LD-RHOB process has been stably operating at the works . It has the following features:

(l ) Operation performance like chromium yield a nd prod uctivi t y is not at a ll inferior to that of the AOD a nd VOD processes.

(2) Control of chemical composition is easy and contents of impurity elements are low. The LD­RHOB process is particularly adapted to the pro­duction of high-purity stainless steels such as ultra low-carbon and nitrogen-bearing g rades.

'" c '6 c

Transactions ISIJ, Vol. 19, 1979 ( 63 )

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"iii c o . ., u

'" <1l C

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'0 x

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5 Comparatives

4

3

2 LD·RH·OB Steel

String er Index

Fig. 9. R elation between stringer index a nd d eformati on ind ex ofT-sectiona l bending

(3) Mechanical properties of the steels a re with good softness and good workability.

The electric furnace process which has been most widely used for making stainl ess steel is increasingly used in combina tion with the AOD or VOD. Fur­ther efforts must be m ade to ra ise the productivity of the LD-RHOB process to red uce its prod uction cost and to estab lish au tomat ic contro l.

REFERENCES

I) J. M . Saccomano, R.J. Choulet a nd J.D. Ellis: j. Metals.

21 ( 1969),59. 2) H . Bauer, H. J. Fl eisher a nd J. Olto: j. Vacuum Sci. Tech. ,

7 (197 1), 137. 3) R. F. Carlso n and R . B. Shaw: IrOIl Steel Eng. , 49 ( 1972 ),

53. 4) D. C. H il ty, H. P. R assbach and \\ '. Crafts: JIS!, 180

( 1955) , 116 .

5) J. Chipman: j!S!, 180 ( 1955),97. 6) Recommended Va lues for Steelmaking React ion s, cd. by

19th Committee for Stee lmaking, J apan Society for the Promotion of Science. :"ikkan Kogyo Shinbunsha, Tokyo

( 1968), 109. 7) J . Chipman a nd J. F . Elliott: Electric Furnace Steelmaking,

2, ( 1963), 128. 8 ) B. Eta: the 2Uth Nish iyama M emoria l Technical Lecture,

IS!], ( 1974) , 40. 9) Published examiner! utility model application, Tokyo,

( 1977), No. 52-5926.

Technical Report