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COMPANY OVERVIEW 10/2/2010
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Transcript of COMPANY OVERVIEW
COMPANY OVERVIEW
10/2/2010
OVERVIEW
COMPANY OVERVIEW
SALES
ORGANIZATION
IMPORT
TOOLING
US MANUFACTURING
LOCATIONS
PRODUCTS
AGENDA
10/2/2010
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OVERVIEW
DIVISIONS
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IMPORT TRADING COMPANY
• LCC COMPONENTS
MANUFACTURING
• US MANUFACTURING OPERATIONS
TOOLING
• TOOLING, FIXTURES & SECONDARIES
• ENGINEERING SERVICES
OVERVIEW
ESTABLISHED:
2003
SINGLE OWNER / OPERATOR
GLOBAL HEADQUARTERS:
STERLING HEIGHTS, MI USA
GLOBAL OPERATIONS:
18 FACILITIES IN 5 COUNTRIES
CORE BUSINESS:
ENGINEERING ,TOOLING, FIXTURES & SECONDARIES
IMPORTED COMPONENTS
LOCAL MANUFACTURING
SERVICES INCLUDE:
ENGINEERING
DESIGN / VALIDATION
TOOLING
MANUFACTURING
ASSEMBLY
SEQUENCING / JIT
GLOBAL PROFILE
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10/2/2010
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OVERVIEW
MISSION STATEMENT
“Give our customers what
they require, when they require it”
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OVERVIEW
SALES BY BUSINESS UNIT
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OVERVIEW
GLOBAL ORGANIZATION
JVIS USA LLC
USA
SHELBY TOWNSHIP
WAREHOUSE
CLINTON TOWNSHIP MFG
PLANT
STERLING HEIGHTS
TOOLSHOP
BENTON HARBOR MFG
PLANT
SOUTH AFRICA
COMMERCIAL PRODUCTS
CHINA
JVIS
PUDONG
JVIS
JIANGYIN
VAD
PUDONG
JVIS
SHENYANG
EVERWILL
SHENZHEN
NINGBO
MERKT
INDIA
MOLD & ENGINEERING
RUSSIA
JVIS TOOLING CENTER
HITON PLAST
MOSCOW SALES OFFICE
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OVERVIEW
GLOBAL LOCATIONS
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OVERVIEW
LCC WAREHOUSE
FREE TRADE ZONE
ASSEMBLY
DISTRIBUTION
BENTON HARBOR, MI
GLOBAL LOCATIONS - USA
MANUFACTURING
MANUFACTURING
ASSEMBLY
SEQUENCING
TOOLING
MANUFACTURING
ASSEMBLY
TRYOUT
STERLING HEIGHTS, MI
SHELBY TOWNSHIP, MI
CLINTON TOWNSHIP, MI
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OVERVIEW
CHROME PLATED COMPONENTS
AIR OUTLETS
FASTENERS
PRECISION STAMPINGS
ELECTRONICS / PLASTIC TRIM / REAL WOOD
OUR PRODUCTS –IMPORT
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OVERVIEW
INJECTION MOLDS
CHECK FIXTURES
CUBING FIXTURES
SECONDARIES
CNC MACHINED PROTOTYPES
OUR PRODUCTS – TOOLING
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OVERVIEW
FUNCTIONAL / DECORATIVE TRIM
CONSOLES
DOOR PANELS
SIDE WALL TRIM
OUR PRODUCTS – LOCAL US MFG
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OVERVIEW
JVIS HAS THE FOLLOWING CREDENTIALS:
ISO 9001
ISO 14001
TS 16949
QUALITY SYSTEMS
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COMPANY OVERVIEW
10/2/2010
OVERVIEW
ESTABLISHED:
2008
SINGLE OWNER / OPERATOR
GLOBAL HEADQUARTERS:
STERLING HEIGHTS, MI USA
GLOBAL OPERATIONS:
3 FACILITIES
CLINTON TOWNSHIP, MI
BENTON HARBOR, MI – PLANT 1
BENTON HARBOR, MI – PLANT 2
CORE BUSINESS:
INTERIOR SYSTEMS
DECORATIVE TRIM
CONSOLES
DOOR PANELS
SIDE WALL TRIM
EXTERIOR SYSTEMS
FUNCTIONAL PLASTICS
LIGHTBARS
SERVICES INCLUDE:
INJECTION MOLDING
BLOW MOLDING
VAC FORMING
PAINTING
LIGHT ASSEMBLY
SEQUENCING / JIT
GLOBAL PROFILE
10/2/2010
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OVERVIEW
STERLING HEIGHTS FACILITY
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Founded in 2006
Location: Sterling Heights, MI
500 Employees
Plant Processes:
Injection Molding
60+ Molding Machines
300 ton to 3300 ton
Direct Machine Compounding
Rotary 2 Shot
Painting
Interior Parts
1k/2k
Water/Solvent
PU Foam Molding
Vacuum forming
In Mold Decoration
IP Cockpit Assembly / Sequencing
Sq Footage: 650,000 ft
OVERVIEW
CLINTON TOWNSHIP FACILITY
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2
700 ton HPM
3
700 ton HPM
4
700 ton HPM
5
700 ton HPM
6
700 ton HPM
7
700 ton HPM
8
1000 ton HPM
9
700 ton HPM
10
1200 ton NATCO
11
1600 ton NATCO
12
700 ton HPM
13
700 ton HPM
14
1600v ton NATCO
15
1600 ton NATCO
16
1500 ton HPM
17
1600 ton NATCO
18
1500 ton HPM
19
1500 ton HPM
37
450 ton NATCO
39
450 ton NATCO
40
450 ton NATCO
41
475 ton FARREL
42
450 ton NATCO
43
475 ton FARREL
CENTRAL FEED ROOM
INPROCESS WAREHOUSE
KJ DOOR ASSEMBLY
DEPT.
COMPUTER
ROOM
HI-LO ROOM
MAINTENANCE
FABRICATION
SOUTH
DOCKS
STAGING AREA
SHIPPING
NORTH
DOCKS
RAW MATERIAL STORAGE
PAINT LINE
PA
IN
T M
IX
R
OO
M
HR
OFFICE
SMOKING
BREAK
ROOM
NON-SMOKING
BREAK
ROOMDISPLAY
AREA
COLORIM
ETER
ROOM
SUPERVIS
OR
OFFIC
E
COMPONENT ROOM
EAST
DOCKS
SEC
ON
DA
RY
EQU
IPM
ENT
STO
RA
GE
CHECK
FIXTURES
KJ DOOR ASSEMBLY DEPT.
10,000 SQ. FT
16,500 SQ. FT.
JR /
HU
MM
ER F
INIS
HED
WAR
EHO
USE
9,8
00 S
Q.F
T.
3000 SQ.FT.
5
5
4
CO
LD S
TOR
AG
E
RET
UR
NA
BLE
CO
NTA
INER
S 2,
600
SQ. F
T.
DRIVER SIDE
AIR BAG
ASSEMBLY AREA
1
65O ton HPM
38
450 ton NATCO
36
500 ton VanDorn
35
450 ton NATCO
33
450 ton NATCO
34
500 ton VanDorn
31
475 ton FARREL29
450 ton HPM
27
250 ton HPM
32
450 ton NATCO
30
200 ton HPM28
200 ton HPM
26
200 ton HPM
25
500 ton HPM
23
375 ton CINCINNATI
24
375 ton CINCINNATI
22
250 ton CINCINNATI
20
250 ton CINCINNATI
21
250
ton
CIN
CIN
NA
TI
NORTH
SHIPPING
OFFICE
CO
LO
R
CO
NC
EN
TR
AT
E
ST
OR
AG
E
FINISHED WAREHOUSE
5,200 SQ. FT
PAINT ROOM
MAIN ASSEMBLY DEPT.
VAC
FO
RM
MA
CH
INE
PT CLUSTER
ASSEMBLY AREA
CORVETTE
TRIM PLATE
ASSEMBLY AREA
CORVETTE CONSOLE
ASSEMBLY AREA
CORVETTE DOOR ASSEMBLY AREA
AB-VAN DOOR
ASSEMBLY AREA
AIR BAG
C-PILLAR
ASSEMBLY AREA
VINYL
SET-UP / STAGING
AREA
ASSEMBLY INPROCESS WAREHOUSE
1,200 SQ. FTSTAGING AREA 1,100 SQ. FT.
COMPONENT STORAGE
KJ DOOR
ASSEMBLY DEPT.ASSEMBLY INPROCESS WAREHOUSE 2,900 SQ. FT.
FINISHED WAREHOUSE
KJ DOOR ASSEMBLY
DEPT.
RECEIVING DOCKS
HUMMER H2
ASSEMBLY
DEPT.
2,300 SQ. FTCOMPONENT ROOM
WK
FIN
ISH
ED W
AREH
OU
SE 2
4,00
0 SQ
. FT.
EMPTY RETURNABLE CONTAINER
8,600 SQ. FT
CO
LD S
TOR
AG
E
CA
RD
BO
AR
D 3
,100
SQ
. FT.
MOLDING TEAM 1
MOLDING TEAM 3
MOLDING TEAM 2
MOLDING TEAM 4
BU
LK R
AW
MA
TER
IAL
SILO
S
HARPER FACILITY
KJ DOOR
AUDIT AREA
SOUTH
SHIPPING
OFFICE
RECEIVING
OFFICE
132'-4"
239'-7"
61'-1"
202'-1"
174'-10"
50'-10"
20'-5"
252'-8"
235'-4"
153'-3"
52'-4"
184'-7"
127'-7"
487'
193'-10"
89'-1"
61'-8"
Founded in 1988
Location: Clinton Township MI,
Size: 180,000 sq ft:
Products:
Interior Trim
Functional Plastics
Center Consoles
Door Panels
IP Trim
Side Wall Trim
Plant Processes:
Injection Molding – 40+ MACHINES
Painting
Thermoforming
Assembly
Sequencing
# of Employees: 60 People
Quality:
TS16949
ISO 14001
OVERVIEW
BENTON HARBOR FACILITY
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Founded in 1993
Location: BENTON HARBOR, MI
2 FACILITIES
250 Employees
Plant Processes:
Injection Molding
30+ Molding Machines
28 ton to 2500 ton
Mold In Color
Stack Presses
BLOW MOLDING
Single
Twin Head
Painting
Interior Parts
1k/2k
Water/Solvent
PU Foam Molding
Vacuum forming
In Mold Decoration
Center Console Assembly / Sequencing
Sq Footage: 320,000 ft
COMPANY OVERVIEW
10/2/2010
OVERVIEW
ESTABLISHED:
2003
SINGLE OWNER / OPERATOR
GLOBAL HEADQUARTERS:
STERLING HEIGHTS, MI USA
GLOBAL OPERATIONS:
5 FACILITIES IN 5 COUNTRIES
CHINA
INDIA
RUSSIA
SOUTH KOREA
UNITED STATES
CORE BUSINESS:
DESIGN & DEVELOPMENT
TOOLING, FIXTURES & SECONDARIES
CUBING FIXTURES
CNC MACHINED PROTOTYPES
SERVICES INCLUDE:
ENGINEERING
DESIGN / VALIDATION
TOOLING
MANUFACTURING
ASSEMBLY
SEQUENCING / JIT
GLOBAL PROFILE
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OVERVIEW
TOOLING GROUP
MOLD BUILD CENTERS
CHINA
SOUTH KOREA
INDIA
UNITED STATES
SERVICE CENTERS
RUSSIA
UNITED STATES
SOUTH AFRICA
TOOLING OPERATIONS
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OVERVIEW
COMPANY STRUCTURE
MANAGEMENT
SALES
GENERAL WORK PLAN & PRODUCTION
SERVICES
PURCHASING
ENGINEERING
PLANT FLOOR
PROGRAM MANAGEMENT
ACCOUNTING / HR OPERATIONS
QUALITY MANAGEMENT
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OVERVIEW
CHINA OPERATION Founded in 2003
Location: Jiangyin, China
Services includes:
Engineering
Design
Tooling
Check Fixtures
Tryout/Process development
Plant Processes:
CNC Cutting / Milling
EDM
Boring Mill
Grinding
Benching
Assembly
Validation
Injection Molding
Plant Size: 80,000 Sq. Ft.
JV Interior Systems Quality Standards:
QS 9000
Iso 9001 / 2000
TS 16949
# of Employees: 300 People
This Plant was designed and
developed to supply the Local and Export Tooling:
Interior Injection Molds
Exterior Injection Molds
Checking Fixtures
Tryout / Validation
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OVERVIEW
INDIA OPERATION FOUNDED: 2008
LOCATION: SRI CITY, INDIA 60,000 sq ft
Services includes:
Engineering
Design
Tooling
Check Fixtures
Tryout/Process development
Plant Processes:
CNC Cutting / Milling
EDM
Boring Mill
Grinding
Benching
Assembly
Validation
Injection MoldingSERVICES:
Tool Engineering
Project Management
Fixture & Mould Design
Fixture & Mould Build
Fixture Certification
In House Tryout
Export Shipping
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OVERVIEW
US OPERATION FOUNDED: 2006
LOCATION: STERLING HEIGHTS, MI
88,000 sq ft
Services includes:
Engineering
Design
Tooling
Check Fixtures
Tryout/Process development
Plant Processes:
CNC Cutting / Milling
EDM
Boring Mill
Grinding
Benching
Assembly
Validation
Injection Molding
SERVICES:
Tool Engineering
Project Management
Fixture & Mould Design
Fixture & Mould Build
Fixture Certification
In House Tryout
Export Shipping
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OVERVIEW
EXPORT / IMPORT PROCESS
JVISChina
JVIS USA
(Mound)
Graining Dimensional Tryout
CustomerBuy-off
Two Tryouts Completed Offshore
Third and Fourth Tryout completed @ USA tool shop for final grain and
buyoff.
JVISKorea
Two Tool Build Options:
100% Build / Sign –off in Asia
90% Mold Build / 2 Tryouts in Asia
Final Tooling Approval / Graining in US (completed at JVIS US Product / Process Development Center
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OVERVIEW
MATERIALSP-20
H13
Aluminum
TOOL TYPES Injection
LPIM
Two Shot/Co-Injection
Stack Molds
Compression Molds
LFPP
Forming Tools (vac, woodstock, sandwich, etc.)
RIM & RRIM
Blow Molding
MOLD TYPES
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OVERVIEW
BUMPER MOLDS
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OVERVIEW
IP MOLDS
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OVERVIEW
Interior Bucks
Exterior Bucks
Component Fixtures
SPC
Attribute
FIXTURE TYPES
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OVERVIEW
Interior Bucks
Exterior Bucks
Component Fixtures
SPC
Attribute
FIXTURE TYPES
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OVERVIEW
ASSEMBLY ROBOTIC
ROTORARY
LINEAR
STATIONARY Vision systems
Part Detection
Assembly Aides
Torque Values
Safety
APPLICATIONS TYPES ELECTRONIC MODULES
TRIM SYSTEMS
MODULES
JIT ASSEMBLY
PLASTIC
METAL
MACHINE TYPES
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OVERVIEW
Our Capabilities to
develop rheological
studies to predict part /
mold performance are
unparalleled. We use
the latest software to
develop predictive
analysis before the
molds are build to
ensure we can provide a
tool that will exceed our
customers
requirements.
TECHNICAL CAPABILITIES - CAE
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OVERVIEW
Our in house CAD
SYSTEMS allow us
develop our tooling
and fixtures with
the tightest
tolerances
imaginable. There
is no translation
errors and or issues
between the design
room and the shop
floor.
TECHNICAL CAPABILITIES – 3D/2D
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OVERVIEW
QUALITY SYSTEMThe Quality System at JVIS complies with the requirements of ISO 9001 code of practice
for Quality Systems.
In order to ensure Product Quality, each phase of manufacture is subject to Control
Procedures, namely :
1. Planning
2. Design control and design review
3. Process control
4. Surveillance of Timing & Cost
5. Control of CAD-CAM System and Equipment
6. Control and Maintenance of Machines’ Accuracy Complete Documentation
7. Manufacturing
8. Control of bought out items
9. Mould finishing
10. Mould try out
11. Mould and part acceptance.
Moulds are fully developed in accordance with customers standards requirements.
Assembling and finishing parts are available to verify eventual mismatch between
manufactured parts and original project.10/2/2010
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OVERVIEW
SYSTEM TYPE SOFTWARE MAKER # OF SEATS
CAD UG UNI 55
CAD AUTOCAD AUTODESK 15
CAD CATIA DASSAULT 40
CAD VISI CONFIDENTIAL 3
CAM CAM TOOLGRAPHICS PRODUCTS 18
CAM POWER MILL DELCAM 18
CAM POWER SHAPE DELCAM 18
CAE MOLDFLOW MOLDFLOW 3
DESIGN CAPACITY / SYSTEMS
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OVERVIEW
EQUIPMENT LIST
PROCESS USA CHINA INDIA KOREA
MILLING MAKINOMAKINO / HH / SORA
MAKINO / HH LG
BORING KURAKI TBT KURAKI LG
EDM MAKINO MAKINO MAKINO MAKINO
SPOTTING KUKDONG KUKDONG KUKDONG KUKDONG
CMMBROWN & SHARPE LNK LNK LNK
INJECTION CINCINNATICINNCINATI / KM CINNCINATI LG
CRANE CAPACITY 40 TON 40 TON 40 TON 30 TON
10/2/2010
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COMPANY OVERVIEW
10/2/2010
OVERVIEW
ESTABLISHED:
2006
SINGLE OWNER / OPERATOR
GLOBAL HEADQUARTERS:
STERLING HEIGHTS, MI USA
GLOBAL OPERATIONS:
3 FACILITIES
CLINTON TOWNSHIP, MI
BENTON HARBOR, MI – PLANT 1
BENTON HARBOR, MI – PLANT 2
CORE BUSINESS – SALES, DISTRIBUTION AND WAREHOUSING OF:
CHROME PLATED COMPONENTS
AIR OUTLETS/ REGISTARS
FASTENERS
PRECISION STAMPINGS
ELECTRONICS
DECORATIVE PLASTIC TRIM
“REAL” WOOD
SERVICES INCLUDE:
INJECTION MOLDING
BLOW MOLDING
VAC FORMING
PAINTING
LIGHT ASSEMBLY
SEQUENCING / JIT
WAREHOUSING
DISTRIBUTION
GLOBAL PROFILE - IMPORT
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OVERVIEW
JVIS USA LLC – COMPONENTS CENTER:
LOCATION: SHELBY TOWNSHIP, MI
FOUNDED: 2006
SERVICES:
SOURCING FOR COMPONENTS OFFSHORE
PROGRAM MANAGEMENT
PPAP / QUALITY SYSTEMS
LIGHT ASSEMBLY
LOGISTICS & DISTRIBUTION
PRODUCTS:
CHROME PLATED COMPONENTS
PRESS METAL COMPONENTS
ELECTRONICS
AIR OUTLETS
FASTENERS
STAFF:
WE HAVE LOGISITICS, PURCHASING &
ENGINEERING STAFF IN CHINA, INDIA AND
SOUTH AFRICA FOCUSED ON OUR LCC
ACTIVITIES FULL TIME.
SHELBY TOWNSHIP OPERATIONS
30-45 DAYS OF MATERIAL
KEPT ONSITE TO AVOID DELIVERY
ISSUES FROM UNFORSEEN EVENTS
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OVERVIEW
JVIS CHINA OPERATIONS Founded in 2003
Headquarters: Pudong, China
Interior plant: Shanghai
Interior plant: Shenyang
Tool Shop: Jiangyin
Services includes:
Engineering
Design
Tooling
Manufacturing
Assembly
Sequencing
Plant Processes:
Injection Molding 150 T – 3300T
Compression Molding
Spray Urethane
Foaming
Painting
Vacuum forming: PVC Foil, IMD
Chrome Plating
Testing – Airbags
JV Interior Systems Quality Standards:
TS 16949
# of Employees:
750 People
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OVERVIEW
CHROME PLATING CAPABILITIES:
CHROME PLATE CAPACITY IN 4 DIFFERENT COUNTRIES
SOUTH AFRICA
AUSTRALIA
CHINA
SOUTH KOREA
RANGE:
INTERIOR CHROME PLATING
EXTERIOR CHROME PLATING
INTERIOR PAINTING
1K LOW GLOSS MATTE FINISH
2K SOFT TOUCH
EXTERIOR PAINTING
BASE COAT / CLEARCOAT
WEATHERABLE PRIMER
PROCESSES:
INJECTION MOLDED
HEXAVALENT CHROME
MICRO CRACK
MICRO POUROUS
TRIVALENT CHROME
MICRO POUROUS
WATER / SOLVENT BORNE PAINTING
PRODUCTS:
GRILLES
BODY SIDE MOLDINGS
BEZELS
DOOR HANDLES
TAILGATE GARNISH
INTERIOR TRIM
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JVIS PLATING CAPABILITIES
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OVERVIEW
BUSINESS ALL READY IN PLACE / PROVEN SUPPLY CHAIN
OPEN CAPACITY
WORLD CLASS PRODUCTS
APPROVED @ OEM’S
EXPERIENCED
LOW COST
LOCAL SUPPORT
WHY JVIS?
10/2/2010
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