C o m p o n en ti e sistem i per il fotovoltaico
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Transcript of C o m p o n en ti e sistem i per il fotovoltaico
Com
pone
nti e
sis
tem
i pe
r il
foto
volt
aico
MNR 52005952/25.05.2010-00 Stampato in Germania © PhoeNix CoNtaCt 2010
tecn
olog
ia d
ella
con
ness
ione
indu
stri
ale,
Si
stem
i di s
igla
tura
e m
ater
iale
per
il m
onta
ggio
Cl
ipl
ine Con
nett
ori i
ndus
tria
li
pl
us
Co
n
Con
ness
ione
per
circ
uiti
st
ampa
ti e
cust
odie
pe
r l’e
lett
roni
ca
Co
mb
iCo
n
Prot
ezio
ne c
ontr
o le
sov
rate
nsio
ni
Tr
ab
Te
Ch
Con
vert
itori
di s
egna
li,
inte
rrut
tori
, alim
enta
tori
inT
er
faC
e
Com
pone
nti e
sis
tem
i
au
To
ma
Tio
n
Per
mag
gior
i inf
orm
azio
ni s
ui p
rodo
tti
pres
enta
ti e
sulle
sol
uzio
ni
Phoe
nix
Con
tact
vis
itat
ew
ww
.pho
enix
cont
act.
it
o c
onta
ttat
eci d
iret
tam
ente
!
Pho
eNix
Co
Nta
Ct
S.p
.a.
2009
5 C
usan
o M
ilani
no (
Mi)
tel:
02 6
6 05
91
Fax:
02
66 0
5 95
00
ww
w.p
hoen
ixco
ntac
t.it
i
2 P
ho
eNix
Co
Nta
Ct
Pho
eNix
Co
Nta
Ct
3
Pho
eNix
Co
Nta
Ct
–vi
cini
ai n
ostr
i clie
nti e
d ai
nos
tri p
artn
er
in t
utto
il m
ondo
Phoe
nix
Con
tact
è le
ader
mon
dial
e ne
lle
solu
zion
i di c
onne
ssio
ne, i
nter
facc
e el
ettr
o-
nich
e e
auto
maz
ione
indu
stri
ale.
La
soci
e-
tà, f
onda
ta p
iù d
i 80
anni
fa, è
com
po-
sta
attu
alm
ente
da
9.90
0 di
pend
enti,
di c
ui o
ltre
5.50
0 so
lo in
Ger
man
ia.
La r
ete
di d
istr
ibuz
ione
, for
mat
a da
oltr
e 46
filia
li e
più
di 3
0 so
ciet
à di
dist
ribu
zion
e, g
aran
tisce
la d
ispo
nibi
lità
dei p
rodo
tti e
dei
ser
vizi
ai c
lient
i dire
tta-
men
te s
ul p
osto
.
La g
amm
a de
i pro
dott
i com
pren
de c
ompo
-
nent
i di e
leva
ta q
ualit
à, s
iste
mi e
ser
vizi
per
le p
iù s
vari
ate
appl
icaz
ioni
. L'o
ffert
a
spaz
ia d
ai m
orse
tti c
ompo
nibi
li al
la t
ecno
lo-
gia
di in
terf
acci
a, a
lla c
onne
ssio
ne p
er c
ircu-
ito s
tam
pato
, a s
oluz
ioni
per
la p
rote
zion
e
cont
ro s
ovra
tens
ioni
fino
a s
iste
mi h
ardw
a-
re e
sof
twar
e pe
r l'a
utom
azio
ne d
i im
pian
ti
indu
stri
ali.
un'
azie
nda
glob
ale
a fi
anco
del
clie
nte
in P
hoen
ix C
onta
ct il
pri
ncip
io d
ell'a
uton
omia
ra
ppre
sent
a un
com
pone
nte
esse
nzia
le d
ella
fil
osof
ia a
zien
dale
che
si t
radu
ce n
ella
sce
lta
di
avva
lers
i di c
ompe
tenz
e e
know
how
inte
rni
all’a
zien
da. N
ell’U
ffici
o te
cnic
o e
nel R
epar
to
di R
icer
ca e
Svi
lupp
o id
ee in
nova
tive
veng
ono
cost
ante
men
te t
rasf
orm
ate
in s
oluz
ioni
cap
aci
di s
oddi
sfar
e le
spe
cific
he e
sige
nze
dei c
lien-
ti. G
li in
num
erev
oli b
reve
tti d
i cui
Pho
enix
C
onta
ct è
tito
lare
dim
ostr
ano
l'ori
gina
lità
di
conc
ezio
ne c
he s
ta a
lla b
ase
delle
mol
tepl
ici
vers
ioni
dei
pro
dott
i svi
lupp
ate.
il fa
bbis
ogno
ene
rget
ico
mon
dial
e co
ntin
ua
ad a
umen
tare
. Dal
pun
to d
i vis
ta e
colo
-gi
co e
d ec
onom
ico,
nel
mix
di f
onti
per
l'app
rovv
igio
nam
ento
ene
rget
ico
l'ene
rgia
ri
gene
rativ
a di
vent
a se
mpr
e pi
ù im
port
ante
. a
ccan
to a
ll'en
ergi
a eo
lica
e id
rica
, alla
bio
-m
assa
e a
l bio
gas,
il fo
tovo
ltai
co r
icop
re u
n gr
ande
ruo
lo.
Gra
zie
alle
futu
re e
sem
pre
mag
gior
i ri
chie
ste,
que
sto
sett
ore
in fo
rte
cres
-ci
ta d
iven
terà
una
col
onna
por
tant
e pe
r l'a
limen
tazi
one
ener
getic
a.
affr
onta
te c
on P
hoen
ix C
onta
ct la
sfid
a pe
r ga
rant
ire
ener
gia
a liv
ello
mon
dial
e.
Da
mol
ti an
ni s
iam
o co
nosc
iuti
nel s
etto
re
per
esse
re p
artn
er a
ffida
bili
e co
mpe
tent
i. a
ttra
vers
o la
nos
tra
espe
rien
za, i
pro
dott
i, le
sol
uzio
ni e
i se
rviz
i con
trib
uiam
o al
fun-
zion
amen
to s
icur
o ed
eco
nom
ico
dei v
ostr
i im
pian
ti.
Gar
anti
re e
nerg
ia p
er il
fut
uro
indi
ce
Com
pone
nti
•Con
nessione
•Morsetticom
ponibili
•Protezionecon
trolesovratensioni
•Dispo
sitiv
idim
isuraecontrollo
Pagi
na 4
sol
uzio
ni d
i sis
tem
a
•Setdiprotezion
econtrolesovratensioni
•Rilevamentodeidatid
ifunzion
amento
•Collegareeautom
atizzare
•Im
piantifotovoltaiciin
dipend
enti Pa
gina
16
acc
esso
ri e
ass
iste
nza
•Sistem
idisiglatura
•So
luzion
isoftw
are
•Utensili
•Serviziodiassistenza
Pagi
na 2
8
lis
te p
rodo
tti
•Tabellediselezionecon
datitecnici
Pagi
na 3
2
Pho
eNix
Co
Nta
Ct
–il
foto
volt
aico
a c
asa.
4 P
ho
eNix
Co
Nta
Ct
Che
sia
te p
rodu
ttor
i di m
odul
i,
impi
antis
ti, p
roge
ttis
ti o
inst
alla
tori
non
ha im
port
anza
, con
l'am
pia
gam
ma
di p
rodo
tti P
hoen
ix C
onta
ct t
rasf
orm
ate
le v
ostr
e si
ngol
e ri
chie
ste
in s
oluz
ioni
foto
volt
aich
e ef
ficac
i.
i com
pone
nti d
i sis
tem
a co
mpa
tibili
e il
nost
ro s
uppo
rto
cont
ribu
isco
no a
ll'el
evat
a
affid
abili
tà d
el v
ostr
o im
pian
to fo
tovo
ltai
co.
Com
pone
nti p
er m
odul
i fot
ovol
taic
i,
scat
ole
di c
onne
ssio
ne e
inve
rter
Pho
eNix
Co
Nta
Ct
5
pag
ina
6 –
7
mod
uli f
otov
olta
ici
•Con
nessioneperm
odulifotovoltaici
•Con
nettorip
ercavifotovoltaici
pag
ina
8 –
13
sca
tole
di c
onne
ssio
ne•Morsetticom
ponibili,fu
sibilieprotezionicon
trole
sovr
aten
sion
i
•Con
vertito
ridicorrente,m
otorstarterecon
trollori
pag
ina
14 –
15
inve
rter
•Passaggiattraversolecustodie
•Con
nessionepercircuitistampati
•Protezionecon
trolesovratensioni
Com
pone
nti e
lett
rote
cnic
iaf
fidab
ili p
er:
am
pie
solu
zion
i di c
ompo
nent
i per
tut
ti i
cam
pi d
el fo
tovo
ltai
co:
mod
uli f
otov
olta
ici
Col
lega
men
ti d
i pot
enza
inse
guit
ori
Trac
ker
Cas
sett
e di
dis
trib
uzio
ne
Con
ness
ioni
di a
ppar
ecch
iatu
re
mon
itor
aggi
o (v
isua
lizza
zion
e)
Con
trol
lo
inve
rter
alim
enta
zion
e
6 P
ho
eNix
Co
Nta
Ct
su
nC
liX
– c
olle
gam
ento
rap
ido
di
mod
uli f
otov
olta
ici
Dur
ante
l'in
stal
lazi
one
di im
pian
ti fo
to-
volt
aici
pot
ete
colle
gare
cav
i di l
ungh
ezza
vari
abile
dal
mod
ulo
all'i
nver
ter,
in m
odo
anco
ra p
iù e
ffica
ce: t
utto
gra
zie
a
SUN
CLi
x.
il co
nnet
tore
SU
NC
Lix
, con
fezi
onab
ile in
cam
po, p
uò e
sser
e in
fatt
i col
lega
to in
mod
o
rapi
do, s
empl
ice
e si
curo
sen
za u
tens
ili s
pe-
cial
i. G
razi
e al
la ju
nctio
n bo
x SU
NC
Lix
,
auto
mat
izza
ta a
l 100
%, è
pos
sibi
le s
empl
i-
ficar
e i p
roce
ssi d
i cre
azio
ne d
el m
odul
o e
ridu
rre
i cos
ti.
Con
ness
ione
per
m
odul
i fot
ovol
taic
i
Pho
eNix
Co
Nta
Ct
7
Junc
tion
box
La s
cato
la d
i der
ivaz
ione
SU
NC
Lix
col
lega
i m
odul
i fot
ovol
taic
i in
mod
o ra
pido
e s
icur
o in
un'
unic
a op
eraz
ione
. È s
tata
stu
diat
a ap
posi
tam
ente
per
mod
uli a
film
sot
tile
o cr
ista
llini
con
cla
sse
di
pote
nza
bass
a. L
a su
a pa
rtic
olar
ità
è il
mon
tagg
io c
ompl
etam
ente
au
tom
atiz
zato
del
la s
cato
la d
i der
ivaz
ione
. N
umer
o di
con
tatt
i: 2
nast
ri e
1 d
iodo
Dis
tanz
a tr
a i c
onta
tti:
20 m
m (
poss
ibili
tà d
i ada
ttam
ento
)D
imen
sion
i del
nas
tro:
fino
a 4
mm
di l
argh
ezza
/0,2
mm
di s
pess
ore
Dia
met
ro e
ster
no c
avo:
5,5
mm
± 0
,2 m
mG
rado
di p
rote
zion
e: iP
65in
bas
e ai
req
uisi
ti de
lla n
orm
a V
VD
e 01
26-5
Cer
tific
azio
ne t
ÜV
Gra
zie
al c
onne
ttor
e SU
NC
Lix
, con
fezi
onab
ile in
cam
po, r
ispa
rmie
-re
te t
empo
e d
enar
o. il
con
nett
ore
vien
e co
nseg
nato
già
mon
tato
. La
conn
essi
one
a m
olla
per
met
te u
na c
onne
ssio
ne r
apid
a e
sem
plic
e in
ca
mpo
sen
za l'
utili
zzo
di u
tens
ili s
peci
ali.
il co
nnet
tore
è c
ompa
tibile
co
n i s
et d
i pro
tezi
one
cont
ro le
sov
rate
nsio
ni P
hoen
ix C
onta
ct e
gli
inve
rter
SM
a.
tens
ione
: 110
0 V
Cor
rent
e: 4
0 a
anc
he c
on 4
mm
²Se
zion
e de
l cav
o: 2
,5 fi
no a
6 m
m²
Gra
do d
i pro
tezi
one:
iP68
Ran
ge d
i tem
pera
tura
: -40
° C
fino
a +
90°
CC
lass
e di
pro
tezi
one:
iiC
ertif
icaz
ione
tÜ
V a
nor
ma
DiN
eN
505
21
il pr
ogra
mm
a SU
NC
Lix
è c
ompl
etat
o da
dis
trib
utor
i a Y
, tre
cav
i so
lari
con
sez
ione
da
2,5,
4 e
6 m
m²
e da
lla r
elat
iva
pinz
a sp
elaf
ili. i
di
stri
buto
ri a
Y e
i ca
vi s
olar
i ven
gono
forn
iti in
rot
oli d
a 10
0 m
etri
ci
ascu
no.
Car
atte
rist
iche
cav
o so
lare
:St
rutt
ura:
fili
sing
oli s
tagn
ati,
isol
amen
to d
oppi
ote
nsio
ne: 1
800
V D
CR
ange
di t
empe
ratu
ra: -
40°
C fi
no a
+90
° C
Col
ore:
ner
oRe
sist
ente
alle
inte
mpe
rie,
ai r
aggi
UV
e a
ll'oz
ono
Con
form
e al
nuo
vo p
rofil
o di
req
uisi
ti D
Ke
2PfG
116
9
Con
nett
ori D
CD
istr
ibut
ori a
Y, c
avi e
ute
nsili
1. P
osiz
iona
re la
junc
tion
box
sul
nast
ro.
2. a
pplic
are
la ju
nctio
n bo
x: i
l nas
tro
si
inse
risc
e au
tom
atic
amen
te.
3. S
ping
ere
la ju
nctio
n bo
x ve
rso
il ba
sso:
il n
astr
o vi
ene
colle
gato
aut
o-m
atic
amen
te e
la ju
nctio
n bo
x si
fis
sa in
mod
o si
curo
.
Le t
abel
le d
i sel
ezio
ne p
er "
Conn
essio
ne d
i mod
uli f
otov
olta
ici e
cab
lagg
io s
ul c
ampo
" si
trov
ano
a pa
gina
33
1. i
ntro
durr
e i c
avi f
otov
olta
ici
sp
elat
i
3. S
erra
re la
vite
:
ecco
fatt
o!n
ota:
sbl
occa
bile
sol
o co
n un
ca
ccia
vite
2. P
rem
ere
sulle
mol
le
e
inse
rire
8 P
ho
eNix
Co
Nta
Ct
rac
cogl
iere
- d
istr
ibui
re -
gar
anti
re
Nel
le s
cato
le d
i con
ness
ione
ven
gono
rac
-
colte
e r
iuni
te le
sin
gole
line
e de
l mod
ulo.
Per
man
tene
re b
assa
la p
erdi
ta d
i pot
enza
la t
ensi
one
dell'
impi
anto
vie
ne m
ante
nuta
rela
tivam
ente
alt
a. L
e te
nsio
ni a
vuo
to fi
no
a 10
00 V
DC
son
o no
rmal
i. Le
ele
vate
ten
-
sion
i DC
impo
ngon
o re
quis
iti p
artic
olar
i ai
com
pone
nti i
nsta
llati.
Gra
zie
alla
ten
sion
e co
ntin
ua p
rese
nte,
dive
rsam
ente
dal
la t
ensi
one
alte
rnat
a su
lla
supe
rfic
ie d
egli
elem
enti
da is
olar
e po
sson
o
form
arsi
pic
cole
tra
cce
supe
rfic
iali.
i co
m-
pone
nti u
tiliz
zati
in q
uest
o ca
mpo
dev
ono
sodd
isfa
re i
requ
isiti
più
ele
vati
in t
erm
ini
di d
ista
nze
in a
ria
e su
perf
icia
li se
cond
o la
norm
a C
ei e
N 6
1730
.
Mor
sett
i com
poni
bili
per
1000
V D
C
Pho
eNix
Co
Nta
Ct
9
mor
sett
i pas
sant
i
i mor
sett
i pas
sant
i pos
sono
ess
e-re
col
lega
ti fr
a lo
ro in
mod
o pr
a-tic
o gr
azie
a p
ontic
elli
a in
nest
o,
risp
arm
iand
o co
sì t
empo
. in
que
sto
mod
o è
poss
ibile
uni
re
in m
odo
effic
ient
e di
vers
e st
rin-
ghe.
mor
sett
i por
tafu
sibi
li
i mor
sett
i por
tafu
sibi
li G
aK
pro
tegg
ono
i cav
i e le
str
ingh
e da
cor
rent
i di g
uast
o el
evat
e e
di r
itorn
o in
cas
o di
cad
uta
della
ten
sion
e o
ombr
eggi
amen
to d
i par
ti de
ll'im
pian
to fo
tovo
ltai
co.
Con
ness
ione
a
mol
lam
orse
tti
ibri
dim
orse
tti
a vi
te
i mor
sett
i pas
sant
i a m
olla
St
si c
arat
teri
z-za
no p
er l'
esec
uzio
ne c
ompa
tta
e l'i
mpi
ego
ottim
ale.
La
forz
a de
i con
tatt
i è in
dipe
nden
te d
all'o
pe-
rato
re. i
con
dutt
ori i
n ra
me
di o
gni t
ipo
fino
a 35
mm
2 po
sson
o es
sere
fiss
ati c
on o
sen
za
punt
alin
i.
i mor
sett
i di c
olle
gam
ento
a b
ullo
ne r
obus
ti so
no d
otat
i di p
erni
di c
olle
gam
ento
fino
a
M8
e po
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co
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quat
tro
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mor
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i sel
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l tem
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amm
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può
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stim
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par
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fino
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o le
sov
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100
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Con
ness
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16
Pho
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Gli
impi
anti
foto
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aici
ven
gono
con
tinua
-
men
te a
mpl
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con
funz
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che
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cost
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men
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l mon
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io d
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ati c
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la c
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di s
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to c
he m
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mod
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revo
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ser
vizi
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i gra
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mpi
anti
all'a
pert
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dono
sol
u-
zion
i di g
estio
ne in
telli
gent
i con
sis
tem
i di
cont
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trut
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e nu
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cont
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sov
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ni g
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gli i
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Pho
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17
Dal
le in
stal
lazi
oni f
otov
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d fin
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li im
pian
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l'ape
rto
pag
ina
18 –
19
sol
uzio
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et p
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per
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pag
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20 –
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mon
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aggi
o e
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dat
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funz
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stio
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dific
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pag
ina
22 –
25
Con
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pag
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26 –
27
impi
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Pho
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19
La t
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Cor
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Le t
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Pho
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25
Le t
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Tecn
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di r
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si t
rova
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pag
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37
rou
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26
Pho
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alim
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Pho
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27
sol
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mod
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ità
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atte
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itur
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C
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La t
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er "
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si t
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Wir
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La t
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39
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Pho
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Pho
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31
La c
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e:
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ce u
na c
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ra d
i qua
lità
stab
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empo
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as.
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ogni
ope
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gam
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WIREFOXoffrelostrum
entoid
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epinzespelafilidip
recision
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OXdi
Phoe
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ontr
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guon
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r la
lo
ro e
rgon
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e le
spe
cial
i geo
met
rie
sulle
la
me
tem
prat
e.
Le t
abel
le d
i sel
ezio
ne p
er "
Ute
nsili"
si t
rova
no a
pag
ina
43
Serv
izio
di a
ssis
tenz
a
i nos
tri s
peci
alis
ti so
no s
empr
e a
vost
ra
disp
osiz
ione
per
lo s
vilu
ppo,
la p
roge
ttaz
io-
ne e
la c
onve
rsio
ne d
ella
sol
uzio
ne c
he
desi
dera
te.
in c
onsi
dera
zion
e de
lle e
sige
nze
spec
ifich
e
dei s
etto
ri, i
nos
tri e
sper
ti po
ssie
dono
un
ampi
o kn
ow-h
ow t
ecno
logi
co.
Con
vert
ite le
vos
tre
rich
iest
e in
siem
e ai
nost
ri s
peci
alis
ti e
trov
ate
sem
pre
la s
olu-
zion
e ot
timal
e pe
r og
ni fa
se d
el v
ostr
o pr
o-
gett
o.
pro
gett
azio
ne e
for
maz
ione
Già
dur
ante
lo s
vilu
ppo
e la
pro
gett
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ne s
iam
o al
vos
tro
fianc
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n il
nost
ro k
now
-how
tec
nolo
gico
. ins
iem
e a
voi
elab
oria
mo
la s
oluz
ione
ott
imal
e.
il vo
stro
ref
eren
te p
erso
nale
vi s
uppo
rta
dalla
sce
lta
del p
ro-
dott
o fin
o al
la m
essa
in s
ervi
zio.
Vi o
ffria
mo
un'a
mpi
a ga
mm
a di
cor
si p
er la
qua
lific
azio
ne
indi
vidu
ale
dei v
ostr
i col
labo
rato
ri:
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spec
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il no
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è a
vost
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in q
ua-
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sem
pre
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e pe
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e va
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ssis
tenz
a te
lefo
nica
.
32
Pho
eNix
Co
Nta
Ct
Pho
eNix
Co
Nta
Ct
33
List
e pr
odot
ti
con
tabe
lle d
i sel
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nep
rodo
tti a
datt
i per
le v
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plic
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ni f
otov
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:
Con
ness
ione
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mor
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43
Nel
le s
egue
nti l
iste
pro
dott
i tro
vate
com
po-
nent
i sel
ezio
nati
con
le lo
ro c
arat
teri
stic
he
tecn
iche
più
impo
rtan
ti. in
form
azio
ni in
te-
grat
ive
e m
olte
altr
e po
ssib
ili s
oluz
ioni
son
o
disp
onib
ili n
el n
ostr
o ca
talo
go g
ener
ale.
il m
odo
più
rapi
do p
er o
tten
ere
mag
gior
i
info
rmaz
ioni
sul
l'int
era
gam
ma
di p
rodo
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serv
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iP65
, alim
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zion
e: P
ower
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ethe
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V D
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assorbimentodip
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Com
pone
nti d
i ret
e
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mit
e ca
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Tip
o C
od. a
rt.
fl
sw
itch
lm
4T
X/2
fX
28
3265
8f
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aT
sm
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TX
29
8936
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l m
Gu
ar
D r
s V
pn
29
8961
1f
l m
Gu
ar
D G
T/G
T
2700
197
Des
criz
ione
Man
aged
Sw
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co
n du
e po
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in fi
bra
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etro
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Nat
Rout
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all
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l int
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par
tico
lari
tà
Supp
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di R
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La
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Sup
port
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Det
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Man
aged
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grat
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spon
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anc
he c
on m
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N
o an
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Bit/
s di
por
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dat
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slot
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Sta
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Fire
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con
figur
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mem
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di c
onfig
uraz
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inte
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mbi
abile
sis
tem
i di s
igla
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Pho
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Co
Nta
Ct
Pho
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Co
Nta
Ct
39
sis
tem
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ne
l qua
dro
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o
Tip
o C
od. a
rt.
ib i
l 2
4 D
i 2-
paC
28
6122
1ib
il
24
Do
2-p
aC
28
6147
0ib
il
ai
2/s
f-p
aC
28
6130
2ib
il
ao
1/s
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28
6131
5
ib i
l 2
4 D
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paC
28
6123
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il
24
Do
4-p
aC
28
6127
6ib
il
ai
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f-p
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28
7844
7ib
il
ao
1/u
/sf
-pa
C
2861
399
ib i
l 2
4 D
i 8-
paC
28
6124
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il
24
Do
8-2
a-p
aC
28
6160
3ib
il
ai
8/s
f-p
aC
28
6141
2ib
il
ao
2/s
f-p
aC
28
6308
3
ib i
l 2
4 D
i 8/
hD
-pa
C
2700
173
ib i
l D
o 8
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-pa
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172
ib i
l a
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is-p
aC
28
6166
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l 2
4 D
i 16
-pa
C
2861
250
ib i
l 2
4 D
o 1
6-pa
C
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292
ib i
l a
i 2-
ha
rT-
paC
28
6214
9ib
il
ao
4/8
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p-p
aC
28
7803
6
ib i
l 2
4 D
i 32
/hD
-pa
C
2862
835
ib i
l 2
4 D
o 3
2/h
D-p
aC
28
6282
2
Des
criz
ione
Mor
sett
i di i
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sso
digi
tali
Mor
sett
i di u
scit
a di
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orse
tti d
i ing
ress
o an
alog
ici
Mor
sett
i di u
scit
a an
alog
ici
num
ero
di c
anal
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2 –
322
– 8
1 –
8
Tem
pera
tura
di u
tiliz
zo-2
5° C
fino
a 5
5° C
-25°
C fi
no a
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5° C
fino
a 5
5° C
-25°
C fi
no a
55°
C
lar
ghez
za12
fino
a 4
8 m
m12
fino
a 4
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fino
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8 m
m12
fino
a 4
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m
sis
tem
i i/o
ne
l qua
dro
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tric
o
Tip
o C
od. a
rt.
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24/
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Do
r1/
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286
1881
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l r
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28
6135
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il
rs
232
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357
ib i
l C
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ib il
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Do
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286
1878
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(Mod
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Ca
N)
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l r
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6193
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3627
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a re
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11
1
Tem
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C fi
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lar
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Tip
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od. a
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fl
m D
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2773
348
fl
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7335
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3693
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3689
3
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4
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5° C
fino
a 6
0° C
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60°
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lar
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,8 m
m29
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sm
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1870
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30
6129
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6 a
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30
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8
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7f
b 1
0-10
-eX
02
0324
7f
b 1
0-10
-eX
02
0324
7f
b 1
0-10
-eX
02
0324
7f
b 1
0-10
-eX
02
0324
7–
12e
b 5
6-18
30
0929
9e
b 5
6-18
30
0929
9e
b 5
6-18
30
0929
9e
b 5
6-18
30
0929
9e
b 5
6-18
30
0929
9e
b 5
6-18
30
0929
9
sig
latu
reSc
anal
atur
a ce
ntra
le 1
–7 /
Scan
alat
ura
late
rale
8–1
0
Tip
o C
od. a
rt.
1Z
b 6
: un
pr
inT
eD
10
5100
3
2Z
b 8
: un
pr
inT
eD
10
5200
2
3Z
b 1
0: u
np
rin
Te
D
1053
001
4Z
b 1
2: u
np
rin
Te
D
0812
120
5Z
b 1
6,3:
un
pr
inT
eD
08
2022
2
6Z
b 2
0,3:
un
pr
inT
eD
08
2024
8
7Z
b 2
2: u
np
rin
Te
D
0811
862
8Z
bf
6: u
np
rin
Te
D
0808
710
9Z
bf
8: u
np
rin
Te
D
0808
781
10Z
bf
16:
un
pr
inT
eD
08
2746
4
ute
nsili
Cac
ciav
ite 1
–7 /
Chi
ave
8–12
Tip
o C
od. a
rt.
1s
Zs
0,6
X3,
5 12
0505
3
2s
Zs
1,0
X4,
0 12
0506
6
3s
Zs
1,0
X5,
5 12
0911
4
4s
Zs
1,0
X6,
5 12
0507
9
5s
Zs
1,2
X8,
0 12
0508
2
6s
Zf
2-0
,8X
4,0
1204
520
7s
Zf
3-1
,0X
5,5
1206
612
8V
De
-is
s 6
12
0193
4
9V
De
-is
s 8
12
0194
7
10s
hn
5.5
12
0985
5
11s
hn
8
1209
868
12s
hn
13
1209
923
40
Pho
eNix
Co
Nta
Ct
Pho
eNix
Co
Nta
Ct
41
mor
sett
i com
poni
bili
ieC
ul
Dim
ensi
oni
acc
esso
riG
rigi
o (S
tand
ard)
blu
(B
U)
ros
so
(RD
)Se
zion
e [m
m²]
tens
ione
nom
inal
e [V
]C
orre
nte
nom
inal
e [a
]Se
zion
e [AW
G]
tens
ione
nom
inal
e [V
]C
orre
nte
nom
inal
e [a
]Sp
esso
re/lu
nghe
zza/
altez
za [m
m]
Pont
icel
liSi
glat
ura
Pias
tra
term
inale
atP
Ute
nsili
Tip
o C
od. a
rt.
Tip
o C
od. a
rt.
Tip
o C
od. a
rt.
mor
sett
i a m
olla
sT
6
3031
487
sT
6 b
u
3031
490
–0,
2 –
1010
0052
24 –
860
050
8,2
/ 69
,5 /
43,
52
21
16
sT
35
3036
178
sT
35
bu
30
3618
1 –
2,5
– 35
1000
125
14 –
260
011
516
/ 1
00 /
59
55
––
7
mor
sett
i a t
re c
ondu
ttor
is
T 6
-TW
in
3036
466
sT
6-T
Win
bu
30
3647
9–
0,2
– 10
1000
5224
– 8
600
506,
2 /
47,7
/ 4
7,5
22
2–
6
mor
sett
i ibr
idi
sT
u 3
5/4X
10
3033
126
sT
u 3
5/4X
10 b
u
3033
210
–2,
5 –
35 /
/ 0,
2 –
1010
0012
516
– 1
/0 /
/ 24
– 8
––
16,2
/ 8
6 /
46,8
25
––
7
mor
sett
i a v
ite
uT
uT
4
3044
102
uT
4 b
u
3044
115
uT
4 r
D
3045
127
0,14
– 6
1000
4126
– 1
060
030
6,2
/ 47
,7 /
47,
51
13
11
uT
6
3044
131
uT
6 b
u
3044
144
uT
6 r
D
3045
185
0,2
– 10
1000
5724
– 8
600
508,
2 /
47,7
/ 4
7,5
22
31
2
uT
10
3044
160
uT
10
bu
30
4418
8u
T 1
0 r
D
3046
304
0,5
– 16
1000
7620
– 6
600
6510
,2 /
47,
7 /
47,5
33
31
2
uT
16
3044
199
uT
16
bu
30
4420
9–
1,5
– 25
1000
101
16 –
460
085
12,2
/ 5
5,5
/ 55
44
4–
4
uT
35
3044
225
uT
35
bu
30
4423
8–
1,5
– 50
1000
150
16 –
1/0
600
150
16 /
60,
2 /
65,7
55
––
4
mor
sett
i a v
ite
uK
hu
Kh
25
3009
011
––
4,0
– 25
1000
101
6 –
460
085
15 /
57,
5 /
656
4–
–4
uK
h 5
0 30
0911
8u
Kh
50
bu
30
0910
5u
Kh
50
rD
30
4834
4 16
,0 –
70
1000
150
6 –
1/0
600
150
20 /
70,
5 /
83,5
76
––
5
uK
h 9
5 30
1001
3u
Kh
95
bu
30
1013
6–
25,0
– 9
510
0023
24
– 3/
060
023
025
/ 8
3 /
97,5
87
––
8
uK
h 1
50
3010
110
uK
h 1
50 b
u
3010
123
–35
,0 –
150
1000
309
2 –
300
kcm
il60
028
531
/ 1
00 /
118
,59
7–
–9
uK
h 2
40
3010
217
uK
h 2
40 b
u
0711
852
–70
,0 –
240
1000
415
2/2
– 50
0 kc
mil
600
380
36 /
100
/ 1
31,5
107
––
9
uh
sK
/s 2
000
0704
076
––
0,5
– 10
,010
0057
20 –
810
0050
10,2
/ 5
2 /
70,5
113
5–
2
mor
sett
i di c
olle
gam
ento
a b
ullo
ner
T 3
30
4901
3r
T 3
bu
30
4911
0–
0,1
– 2,
510
0024
26 –
14
600
3012
,3 /
66
/ 51
14
6–
4
rT
5
3049
026
rT
5 b
u
3049
123
–0,
1 –
610
0041
26 –
10
600
3016
,3 /
66
/ 51
25
6–
4
rT
8
3049
042
rT
8 b
u
3049
148
–2,
5 –
3510
0012
514
– 2
600
115
20,3
/ 8
4 /
63,8
36
7–
4
rT
o 3
30
4951
8r
To
3 b
u
3049
660
–0,
1 –
2,5
1000
2426
– 1
460
030
12,3
/ 6
6 /4
9,9
14
6–
10
rT
o 5
30
4952
1r
To
5 b
u
3049
767
–0,
1 –
610
0041
26 –
10
600
3016
,3 /
66
/ 49
,92
56
–11
rT
o 8
30
4934
3r
To
8 b
u
3049
864
–2,
5 –
3510
0012
514
– 2
600
115
20,3
/ 8
4 /
62,2
36
7–
12
mor
sett
i sez
iona
tori
rT
5-T
30
4903
9–
–0,
1 –
610
0041
26 –
10
600
3016
,3 /
91,
4 /
512
58
–4
rT
o 5
-T
3049
233
––
0,1
– 6
1000
4126
– 1
060
030
16,3
/ 9
1,4
/ 59
,92
58
–11
mor
sett
i por
tafu
sibi
liu
K 1
0,3-
he
si
1000
V
3211
236
–1,
5 –
2510
0032
16 –
460
030
17,5
/ 8
1 /
65,5
125
––
1
mor
sett
i por
tafu
sibi
li co
n l
eD
uK
10,
3-h
es
ile
D 1
000V
32
1124
9 –
1,5
– 25
1000
3216
– 4
600
3017
,5 /
81
/ 65
,512
5–
–1
pia
stra
div
isor
ia (
aT
p)
1a
Tp
-sT
6
3024
481
mor
sett
i com
poni
bili
– fu
sibi
li –
acce
ssor
i
42
Pho
eNix
Co
Nta
Ct
Pho
eNix
Co
Nta
Ct
43
pro
dott
i di p
rote
zion
e co
ntro
le
sovr
aten
sion
i per
il la
to D
C f
ino
a 10
00 V
DC
Nor
me/
disp
osiz
ioni
: D
iN e
N 6
1643
-11,
ieC
616
43-1
, ie
C 6
0364
-7-7
12
Tip
o C
od. a
rt.
Val-
ms
1000
DC
/2+V
-fm
29
2050
2Va
l-m
s 10
00D
C/2
+f-f
m
2800
176
Va
l-m
s 1
000D
C/2
+f
2800
177
Va
l-m
s 1
000D
C/1
+V
2804
542
Num
ero
poli
33
32
Mes
sagg
io d
i sta
toot
tico,
con
tatt
o FM
ottic
o, c
onta
tto
FMot
tico
ottic
o
tens
ione
di d
imen
sion
amen
to s
cari
cato
re U
C10
00 V
DC
1000
V D
C10
00 V
DC
1000
V D
C
Live
llo d
i pro
tezi
one
Up
(L+
) –
(L-)
≤ 5
kV
≤ 5
kV
≤ 5
kV
≤ 5
kV
Live
llo d
i pro
tezi
one
Up
(L+
/L-)
– P
e≤
5 k
V≤
3 k
V≤
3 k
V–
tens
ione
res
idua
(L
+)
– (L
-)≤
4 k
V (
con
5 ka
)≤
4 k
V (
con
5 ka
)≤
4 k
V (
con
5 ka
)≤
4 k
V (
con
5 ka
)
tens
ione
res
idua
(
L+/L
-) –
Pe
≤ 4
kV
(co
n 5
ka)
≤ 2
kV
(co
n 5
ka)
≤ 2
kV
(co
n 5
ka)
–
pro
dott
i di p
rote
zion
e co
ntro
le
sovr
aten
sion
i per
il la
to D
C f
ino
a 10
00 V
DC
Nor
me/
disp
osiz
ioni
: D
iN e
N 6
1643
-11,
ieC
616
43-1
, ie
C 6
0364
-7-7
12
Tip
o C
od. a
rt.
Va
l-m
s 1
000D
C/2
+V
2805
091
Val-
ms
1000
DC
/2+V
-fm
-uD
280
5567
Val-
ms
600D
C/2
+V-f
m 2
8001
95V
al
-ms
600
DC
/2+V
28
0545
7
Num
ero
poli
33
33
Mes
sagg
io d
i sta
toot
tico
ottic
o, c
onta
tto
FMot
tico,
con
tatt
o FM
ottic
o
tens
ione
di d
imen
sion
amen
to s
cari
cato
re U
C10
00 V
DC
1000
V D
C60
0 V
DC
600
V D
C
Live
llo d
i pro
tezi
one
Up
(L+
) –
(L-)
≤ 5
kV
≤ 5
kV
≤ 3
kV
≤ 3
kV
Live
llo d
i pro
tezi
one
Up
(L+
/L-)
– P
e≤
5 k
V≤
5 k
V≤
3 k
V≤
3 k
V
tens
ione
res
idua
(L
+)
– (L
-)≤
4 k
V (
con
5 ka
)≤
4 k
V (
con
5 ka
)–
–
tens
ione
res
idua
(
L+/L
-) –
Pe
≤ 4
kV
(co
n 5
ka)
≤ 4
kV
(co
n 5
ka)
––
pro
dott
i di p
rote
zion
e co
ntro
le
sovr
aten
sion
i per
il la
to a
C
sca
rica
tore
di c
orre
nte
atm
osfe
rica
tip
o 1
sca
rica
tore
di s
ovra
tens
ione
tip
o 2
VaLV
etR
aB
com
pact
(Va
L-C
P-...
) è
disp
onib
ile
anch
e pe
r si
stem
i di a
limen
tazi
one
da 1
20 V
o
com
e ve
rsio
ne s
enza
cor
rent
e di
dis
pers
ione
(t
ipo
VF)
.
Tip
o C
od. a
rt.
flT
-Cp
-pl
us
-1s
-350
28
8268
2f
lT-C
p-p
lu
s-3
s-3
50
2882
640
Va
l-C
p-1
s-3
50
2859
563
Va
l-C
p-3
s-3
50
2859
521
Cla
sse
di p
rova
ieC
/tip
i eN
i /t
1i /
t1
ii /t
2ii
/t2
Cla
sse
di p
rote
zion
e co
ntro
i fu
lmin
iiii
– iV
i–
–
tens
ione
nom
inal
e U
N23
0 V
aC
... 2
40 V
aC
50/
60 h
z23
0/40
0 V
aC ..
. 240
/415
V a
C 5
0/60
hz
230
V a
C ..
. 240
V a
C 5
0/60
hz
230/
400
V aC
... 2
40/4
15 V
aC
50/
60 h
z
tens
ione
di d
imen
sion
amen
to s
cari
cato
re U
C35
0 V
aC
50
/60
hz
L-N
(L-
PeN
)35
0 V
aC
50
/60
hz
L-N
(L-
PeN
)35
0 V
aC
50
/60
hz
L-N
(L-
PeN
)35
0 V
aC
50
/60
hz
L-N
(L-
PeN
)
Cor
rent
e at
mos
feri
ca d
i pro
va i i
mp
(10/
350)
μs50
ka
100
ka–
–
Cor
rent
e no
min
ale
disp
ersa
i n (
8/20
)μs
25 k
a (
per
cana
le)
25 k
a (
per
cana
le)
20 k
a (
per
cana
le)
20 k
a (
per
cana
le)
Live
llo d
i pro
tezi
one
Up
≤ 1
,5 k
V≤
1,5
kV
≤ 1
,4 k
V≤
1,4
kV
Pref
usib
ile m
ax. c
ome
da n
orm
a ie
C 6
1643
-131
5 a
gL/
gG31
5 a
gL/
gG12
5 a
gL/
gG12
5 a
gL/
gG
blo
CK
Tr
ab
Pe
r tu
tte
le c
omun
i sca
tole
di d
eriv
azio
ne e
pe
r pr
ese
d'in
stal
lazi
one
prof
onde
60
mm
.
Da
Ta
Tr
ab
Pe
r un
a pr
otez
ione
effi
cace
con
tro
le s
ovra
tens
ioni
co
n ve
loci
tà d
i ret
e fin
o a
10 G
Bit/
s.
Tip
o C
od. a
rt.
bT-
1s-2
30a
C/a
28
0340
9D
T-l
an
-Ca
T.6+
28
8100
7D
T-T
el
e-r
J45
2882
925
DT-
uf
b-4
85/b
s
2920
612
Cla
sse
di p
rova
ieC
/tip
i eN
iii
/t
3
eth
eRN
et (
incl
. Poe
)
- 10
0 Ba
set
-
1000
Bas
et
- 10
G B
ase
tat
M
iSD
N S
0 iS
DN
S2M
DSL
, te
lefo
nia
anal
ogic
a,
iSD
N U
K0
RS4
85
tens
ione
nom
inal
e U
N
Live
llo d
i pro
tezi
one
Up
230
V a
C
≤
1,2
kV
(L-
N)
DT-
uf
b-V
24/s
-9-s
b
2803
069
tens
ione
di d
imen
sion
amen
to s
cari
cato
re U
C
275
V a
C
RS
232
C /
V.2
4 co
n co
nnes
sion
e D
SUB
9
Cor
rent
e no
min
ale
disp
ersa
i n (
8/20
)μs
3 ka
DT-
ufb
-V24
/s-s
b-s
eT
28
0307
2
Pref
usib
ile m
ax. c
ome
da n
orm
a ie
C 6
1643
-1
16 a
(gL
/C)
RS
232
C /
V.2
4, c
on c
avo
adat
tato
-ri
da
DSU
B 9
a D
SUB
25
set
foto
volt
aici
(c
asse
tte
di d
eriv
azio
ne c
ompl
ete)
Tip
o C
od. a
rt.
pV
-se
T 1
000
DC
/aC
28
0445
8p
V-s
eT
100
0 D
C
2804
445
pV
-se
T 5
sT
/600
DC
29
2078
0
Des
criz
ione
Prot
ezio
ne c
ontr
o le
sov
rate
nsio
ni in
cus
to-
dia
iP65
per
il la
to a
C e
DC
di u
n in
vert
er
per
impi
anti
a st
ring
a si
ngol
a fin
o a
10
00 V
DC
Prot
ezio
ne c
ontr
o le
sov
rate
nsio
ni in
cus
to-
dia
iP65
per
impi
anti
a st
ring
a si
ngol
a fin
o a
1000
V D
C, c
olle
gam
ento
med
iant
e m
asch
io/
fem
min
a m
ultic
onta
tto
Prot
ezio
ne c
ontr
o le
sov
rate
nsio
ni,
disp
ositi
vo d
i att
ivaz
ione
gen
erat
ore
e m
or-
sett
i com
poni
bili
nella
cus
todi
a iP
65,
vari
stor
i est
raib
ili c
on d
ispo
sitiv
o di
sep
ara-
zion
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SOLARLOK®
Interconnection System
Catalog 889753-2Revised 06-05
G L O B A L I N D U S T R I A L A N D C O M M E R C I A L
1 - SOLARLOK Cover, GB 31.05.2005 13:12 Uhr Seite 1
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Table of Contents
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
Product und Machine Literature
Order quickly and easily by fax:
For Fax no. see address page entry for your specific region.
A large product range has extensive product literature. You can request flyers, catalogs and brochures for each of theproduct sectors of relevance to you.
Product Information Center (PIC)
Our PIC team are there to help with any further questions.
With our experienced employees in the Product InformationCenter (PIC) we can offer you a reliable source of informationand support for your technical queries.
To contact your local Tyco Electronics subsidiary, please refer to the address page at the back of this catalog.
Internet Homepage: www.tycoelectronics.com
Electronic Internet Catalog: http://catalog.tycoelectronics.com
Our website is more than an Internet guide. It is constantly being added to and is an innovative and interactive source for applicationstips, product updates and technical information of all types. With ourinnovative StepSearch software, which has been perfected over a period of several years you can conveniently surf your way throughall our products.
Tyco Electronics Online
The SOLARLOK Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Junction Box – Parallel Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cable Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Parallel Interconnection using T-Branch Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DC/AC Converter Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Solar Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Interconnection Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
• Tools for Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
• SOLARLOK Electric Terminator CS 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
• Solarbox Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
• Field Service Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Assembly and Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1 - SOLARLOK Cover, GB 31.05.2005 13:12 Uhr Seite 2
All specifications subject to change. Consult Tyco Electronics for latest specifications. 1
The SOLARLOK Concept
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
System Features
Junction Box Variable wiring options Easy accessible Simple, fast and cost-effective
assembly Flat, low profile design High current carrying capacity Good thermal balance Connectorized or direct wire
configurations Up to four outputs possible Up to six internal rails Customer-specific solutions TÜV and UL approved
Connector Simple on-site processing Mating safety provided by
keyed housings Semi-automatic assembly
capability possible Multiple plugging and
unplugging cycles Accomodates solar cable with
different insulation diameters High current carrying capacity Wide temperature operating
range TÜV and UL approved
Solar Cable Dual wall insulation Electron beam cross-linked Excellent resistance to U.V.,
water, ozone, fluids, salt,general weathering
Excellent resistance to abrasion Halogen free, flame retardant,
low toxicity Very low smoke emissions Excellent flexibility and
stripping performance Different cable diameters Operating Temperature from
–40 °C up to +110 °C Voltage Rating up to 2600 V DC IEC 60228 Class 5 (stranded
tin plated copper and flexible) TÜV certified
Simple and Reliable System Interconnection ofIndividual Solar ModulesRight to the DC/ACConverters Market expansion of the formerlyregulated energy supply sector,increased global environmentalawareness and governmentscommitting themselves to morestringent environmental targetshave opened up new opportunitiesfor the photovoltaic industry.
Having served a niche market in the past, the photovoltaics industry now has the opportunityto move into mass production,realizing economies of scale andgaining a greater market share of the world’s energy mix.
Tyco Electronics will be con-tributing to the establishment ofthis environmentally-friendlytechnology with the introductionof its SOLARLOK connectorsystem.
SOLARLOK delivers a flexiblesystem solution for easy andreliable interconnections fromphotovoltaic modules to theDC/AC converter. The entiresystem concept is based on cost-effective and reliable processingof individual interconnectionsystem components. This signi-ficantly reduces installation costsof the solar energy system.
The junction box concept is based on a flexible, open systemstructure, which allows serial aswell as parallel interconnectionvia direct wire connect or separable connectors. Within thejunc-tion box, up to six termina-tion places rails are available forphotovoltaic foil connection.
The male and female cable coupler was designed for highvoltage and high current-carryingcapacity in addition to the well-established IP 67 sealing require-ment in the photovoltaic industry.Mating safety is provided bypolarity keyed housings, fullyshrouded contacts, reliable highcycle life, and squeeze to releaseconnection system. In addition, a wide temperature range and ful-fillment of worldwide standardsfor photovoltaic connection systems complement the robustproduct specification.
The design of the male and female receptacle for the junctionbox and the DC/AC converter follow the cable coupler “clickphilosophy” for quick and securemating even in difficult mountingpositions.
If required by the customer, thejunction box can be deliveredpre-configured with diodes, jumpers, plug connectors, andsolar cable pigtails.
All specifications subject to change. Consult Tyco Electronics for latest specifications. 2
Junction Box – Serial Interconnection
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
S E R I A L I N T E R C O N N E C T I O N
W: 150 mm
D: 1
50 m
m
H: 25 mm
Interconnection Options
Plug Connector Direct Plus Keyed Minus Keyed Wire
Configuration Part Number
Package Quantity
Contact Rails Diodes
1-1394723-8 20
2-1394723-7 20
1-1394723-6 20
2-1394723-5 20
0-1394723-4 20
2-1394723-1 20
0-1394723-3 20
0-1740077-1 20
) Junction Box Assembly with two 100 cm long 4.0 mm2 black solar cable and plug connector.
All specifications subject to change. Consult Tyco Electronics for latest specifications. 3
Junction Box – Serial Interconnection (continued)
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
S E R I A L I N T E R C O N N E C T I O N
Interconnection Options
Plug Connector Direct Plus Keyed Minus Keyed Wire
Configuration Part Number
Package Quantity
Contact Rails Diodes
1740220-4 80
1740220-2 80
1740220-3 80
1740220-1 80
1418867-2 80
1418867-1 80
1740425-1 48
W: 90 mm
D: 1
38 m
m
H: 22 mm
) Junction Box Assembly with two 85 cm long 4.0 mm2 black solar cable and plug connector.
All specifications subject to change. Consult Tyco Electronics for latest specifications. 4
Junction Box – Parallel Interconnection
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
W: 150 mm
D: 1
50 m
m
H: 25 mm
PA R A L L E L I N T E R C O N N E C T I O N
Interconnection Options
Plug Connector Direct Plus Keyed Minus Keyed Wire
Configuration Part Number
Package Quantity
Contact Rails
0-1394723-5 20
0-1394723-6 20
0-1394723-9 20
All specifications subject to change. Consult Tyco Electronics for latest specifications. 5
Cable Coupler
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
Plus Coupler 0-1394462-1 100
0-1394461-1 100
Minus Coupler 0-1394462-2 100
0-1394461-2 100
Plus Coupler 0-1394462-3 100
0-1394461-3 100
Minus Coupler 0-1394462-4 100
0-1394461-4 100
Plus Coupler 5-1394462-5 100
6-1394461-5 100
Minus Coupler 5-1394462-6 100
6-1394461-6 100
Male Cable Coupler – Not Keyed – for Serial Interconnection
Neutral 6-1394461-1 100
Neutral 6-1394461-2 100
Neutral 6-1394461-4 100
Connector Latch Locking Clip
0-1534226-1 100
) Only in conjunction with the Tyco Electronics Solar Cable (Part No. 956299-1).
Part Number
Package Quantity
Cable Coupler Polarity
Cable Coupler
Female Cable Coupler Male Cable Coupler
Plus Minus Plus MinusKeyed Keyed Keyed Keyed
Cable Coupler with Connector Latch Locking Clip Male Cable Coupler Female Cable Coupler
Wire Size
2.5 mm2 4.0 mm2 6,0 mm2
(AWG 14) (AWG 12) (AWG 10)
All specifications subject to change. Consult Tyco Electronics for latest specifications. 6
T-Branch Connector
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
1534611-1 20
1534611-2 20
Part Number
Package Quantity
T-Branch Connector
Plus Keyed Minus Keyed
Parallel Interconnection using T-Branch Connector (Male-to-Male)
Parallel Interconnection using T-Branch Connector*(Female-to-Male)
1740277-1 20
1740277-2 20
) Available III, 2005
Part Number
Package Quantity
T-Distributor
Plus Keyed Minus Keyed
All specifications subject to change. Consult Tyco Electronics for latest specifications. 7
DC/AC Converter Receptacle
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
Flat Seal and Plastic Nut With CoverO-Ring and Metal Nut
Part Number
Package Quantity Remarks
0-1394738-1 100
0-1394738-2 100O-Ring and Metal Nut
0-1394738-3 100
0-1394738-4 100
0-1740210-1 100
0-1740210-2 100Flat Seal and Plastic Nut
0-1740210-3 100
0-1740210-4 100
0-1394739-1 100 Cover
Wire Size
2.5 mm2 4.0 mm2
(AWG 14) (AWG 12)
Keying
Plus Minus
All specifications subject to change. Consult Tyco Electronics for latest specifications. 8
Solar Cable
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
Material and Finish
Conductor: Stranded tin plated copper
Insulation: Electron beam cross-linkedPolyolefin
Sheath: Electron beam cross-linked halogen free Polyolefin
Color: Black, blue, red
Standards: IEC 60228 classe 5 (Stranded tin plated copper and flexible); TÜV certified
As part of expanding theSOLARLOK Product Line,Tyco Electronics has specifieda wire that is designed to meetthe harsh environmental conditions typical in the wiringof photovoltaic installations.
The flexible, dual wall, halogenfree and cross linked solarwire offers long term stabilityand TÜV approval.
Its outstanding features in-clude: high resistance against environmental conditions likehumidity, UV-radiation andozone.
In addition, it has excellentresistance to abrasion andtemperature extremes.
The wire has a high dielectricwithstand voltage and with its fine-stranded, tin plated copper conductor, it is easy to handle and to strip.
Electrical Features
Voltage Rating U0 /U: 1,800/3,000 V AC / 2,600 V DC
Test Voltage for 5 Minutes: 6000 V
Max. Current Carrying Capacity (Free in Air): 36 A up to 116 A (size dependant)
Mechanical Features
Max. Conductor Temperature Continuous: +110 °C At Short Circuit: +250 °C
Min. Operating Temperature Free Installation: –25 °C Fixed Installation: –40 °C
Wire Size Range: 2.5 mm2 (AWG 14), 4.0 mm2 (AWG 12), 6.0 mm2 (AWG 10)
Min. Bending Radius: 5 x cable wire diameter, fixed installation
Product Facts
Dual wall insulation
Electron beam cross-linked
Excellent resistance to UV, water, ozone, fluids, salt, general weathering
Excellent resistance to abrasion
Halogen free, flame retardant,low toxicity
Very low smoke emissions
Excellent flexibility and stripping performance
Wire size from 2.5 mm2
up to 6.0 mm2
All specifications subject to change. Consult Tyco Electronics for latest specifications. 9
Solar Cable, 1-Pole
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
Package Quantity(m)Part NumberWire Size Range
(mm2) ColorOuter Diameter
(mm) (Inch)
Black0-956297-1 500
1-956297-1 100
2.5 5.1 0.20 Red0-956297-2 500
1-956297-2 100
Blue0-956297-3 500
1-956297-3 100
Black0-956298-1 500
1-956298-1 100
4.0 5.7 0.22 Red0-956298-2 500
1-956298-2 100
Blue0-956298-3 500
1-956298-3 100
Black0-956299-1 500
1-956299-1 100
6.0 6.2 0.24 Red0-956299-2 500
1-956299-2 100
Blue0-956299-3 500
1-956299-3 100
Tyco Electronics Solar Cable, 1-Pole
All specifications subject to change. Consult Tyco Electronics for latest specifications. 10
Interconnection Examples
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
1394462-4 6-1394461-2
1394462-3
1394462-3
1394738-3
1394461-4
1394462-4
1394738-4
Serial Interconnection for Junction Boxes with Cable Glands (4.0 mm2 Wiring)
DC/AC Converter
All specifications subject to change. Consult Tyco Electronics for latest specifications. 11
Interconnection Examples (continued)
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
1394462-4
1394462-3 1394462-4
1394462-4
1394738-4
1394462-3
1394462-3
1394738-3
Serial Interconnection for Junction Boxes with Plug Connectors (4.0 mm2 Wiring)
DC/AC Converter
All specifications subject to change. Consult Tyco Electronics for latest specifications. 12
Application Tooling
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
Hand Crimping Tool incl. Vario Crimp Head and Locator Part Numbers 1-1579004-1 (1.5 + 2.5 mm2) 1-1579004-2 (4.0 + 6.0 mm2)
Vario Crimp Head 7-1579001-8 (1.5 + 2.5 mm2) 7-1579001-9 (4.0 + 6.0 mm2)
Hand Crimping Tool incl. Vario Crimp Head and Locator Part No. 1579004-8 (for 1.5 + 2.5 + 4.0 + 6.0 mm2)
Die Set Part No. 6-1579001-6 (for 1.5 + 2.5 + 4.0 + 6.0 mm2)
Insulation Stripper includes length stop for all wiresizes: 1.5 mm2, 2.5 mm2, 4.0 mm2
and 6.0 mm2.
Suitable for Tyco ElectronicsSolar Cable.
Part No. 1-1579002-2
Extraction Tool suitable for all wire sizes
Part No. 1102855-3
Adapter for Vario Crimp Head: Part No. 1579000-4
Vario Crimp Head (1.5 and 2.5 mm2): Part No. 7-1579001-8
Vario Crimp Head (4.0 and 6.0 mm2): Part No. 7-1579001-9
Vario Crimp Head (AWG 10): Part No. 8-1579001-2
Vario Crimp Head (AWG 12): Part No. 5-1579001-5
Vario Crimpkopf (AWG 14): Part No. 5-1579001-4
Cable Assembly Tooling
SOLARLOK Electric Terminator CS 200
Base Machine: Part No. 539630-1
All specifications subject to change. Consult Tyco Electronics for latest specifications. 13
Application Tooling (continued)
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
Junction Box Assembly Tooling
Field Service Kit
Part No. 1534858-1 (Metric Wire)
Wire Spring Clamp Tool
Part No. 1579007-2
Dioden / Jumper Spring Clamp Tool
Part No. 1579007-5
Foil Spring Clamp Tool
Part No. 1579007-3
Kit includes the following parts:
100 Cable Coupler (Housings, Plus and Minus coded)
Crimp Contacts (4.0 and 6.0 mm2)
Strain Relief
Seals
Hand Crimp Tool: Part No. 1-1579004-2
Extraction Tool: Part No. 1102855-3
Insulation Stripper: Part No. 1-1579002-2
All specifications subject to change. Consult Tyco Electronics for latest specifications. 14
Assembly and Installation Guidelines
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
Table of Contents Page
SOLARLOK Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1. General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2. Termination of the Cable Wires / Crimping of the Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3. Handling of the Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1 Selection of Sealing Grommet for Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Connector Latching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3 Disconnecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4 DC/AC Converter Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4. Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6. Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Attention: This connector is to be used only to interconnect firmly fixed cables.
Do not disconnect under load. Current path should only be disconnected using approved disconnect devices.
Cable assemblies shall be labeled with Part No. 1394470-1.
1. General Comments Any kind of pollution (dust, humidity, etc.) during the assembly process can degrade contact and connector performance. This applies in particular to the seals and the crimping of the contacts.
A clean assembly environment is therefore essential.
2. Termination of the SOLARLOK connectors use different crimp contacts for various wire gauges. Cable Wires and Crimping Possible wire gauges are 1.5 mm2, 2.5 mm2, 4.0 mm2, 5.3 mm2 und 6.0 mm2 resp. of the Contacts AWG 16, AWG 14, AWG 12 and AWG 10.
The tools to be used are selected based upon the wire gauge. For the application specification, please refer to specification # 114-74013.
3.1 Handling of the Connectors
3.1 Selection of Use only appropriate wire gauges. 3.1 Sealing Grommet Besides the standard seal/pinch ring combination further five different seals are available.3.1 for Cable Connectors 4.0 mm grommet inner diameter (for insulation diameter from 3.2 to 4.3 mm), Part No. 1394465-5
5.0 mm grommet inner diameter (for insulation diameter from 4.3 to 5.3 mm), Part No. 1394465-1 6.0 mm grommet inner diameter (for insulation diameter from 5.3 to 6.2 mm), Part No. 1394465-2 7.0 mm grommet inner diameter (for insulation diameter from 6.2 to 7.2 mm), Part No. 1394465-3 8.0 mm grommet inner diameter (for insulation diameter from 7.2 to 8.0 mm), Part No. 1394465-4
The grommet has to be matched with the outer diameter of the solar cable (see customer drawing, Part No. 1394461 and Part No. 1394462) and the pinch ring (Part No. 1418677-2) must be applied.
SOLARLOK Plug Connector
To protect against shock, ensure that conductors and their associated connectors areseparated from opposite polarity components.
All specifications subject to change. Consult Tyco Electronics for latest specifications. 15
Assembly and Installation Guidelines (continued)
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
When assembling the connectors, the following sequence must be followed:
1 Stripping the Wire (please refer to application specification # 114-74013)
2 Insert the stripped wire into the wire crimp barrel until it stops. While holding the wire in place, squeeze tool handles together until ratchet releases.
3 Place seal/pinch ring combination into the connector housing until it stops.
4 Place backshell onto the connector housing.
5 Push contact with cable into the connector housing until you hear the contact is locked into position
6 Tighten backshell nut to 1.5 Nm
Fig. 4
Fig. 18,0 mm
Fig. 2
Fig. 3
Fig. 5
Fig. 6
All specifications subject to change. Consult Tyco Electronics for latest specifications. 16
Assembly and Installation Guidelines (continued)
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
Disconnect circuit from load before unplugging connectors.
Cable assemblies should be labeled using Tyco Label, Part No. 1394470-1.
Unmating of the connector CAUTION: Do not disconnect the connector under load!
1 The locking mechanism is opened by depressing the latches.
2 Pull out the connectors. While depressing the latches, disconnect the connector by pulling the connector halves apart.
When mating the SOLARLOK connectors, ensure the following:
Connectors labeled with a plus or minus are keyed and can only be mated to similarly marked andkeyed connectors.
The polarity of the “neutral” connector must labeled with Part No. 1394725-1 or Part No. 1394725-2nearby the connector.
The connector system is fully latched only when the latches are flush with the mating connector.
After the connector is fully latched, the optional latch locking clip may be snapped into place.
Fig. 7(Female Connector)
3.2 Connector Latching
3.3 Disconnecting
CAUTION: The “neutral” designated pin connectors incorporate no keying features and mustonly be used for Serial Interconnection of Photovoltaic Modules.The neutral product should not be used where maintaining polarity is critical.
CAUTION: This connector must not be disconnected under load.
Fig. 8
1
1
2
All specifications subject to change. Consult Tyco Electronics for latest specifications. 17
Assembly and Installation Guidelines (continued)
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
1 Place a single wire seal onto the wire and strip wire (single wire seals are not available with every version).
2 Crimp the contact using the correct applicator for the wire gauge (# 114-74013)
3 Place O-ring onto the connector housing; push in wire to stop until contact locks into the housing
4 Push seal into the housing
5 Assembly of the cover cap (not available with every version) and mounting in front panel
Required panel mount hole diameter: Diameter 12.5 mm.
The panel thickness must not be under 1.0 mm.
For environmental protection of the unmated connector, use of the covering cap is recommended.
Cover: Part No. 1394739-1
3.4 DC/AC Converter Receptacle
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
All specifications subject to change. Consult Tyco Electronics for latest specifications. 18
Assembly and Installation Guidelines (continued)
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
5. Storage See Product Specification 108-18701
6. Tooling The following tools are available for the contact crimping (please specify wire gauge required):
Hand Tool, integral Locator and Die (Part No. 1-1105851-8), use ‘HVT’ position on locator
Hand Tool, only (Part No. 539973-1)
An extraction tool (Part No. 1102855-3) is needed to disassemble the connector components. This tool is used to unlock the contact retention features, after which the contact can be removed andre-used if necessary.
Technical Description
Fig. 16
Fig. 14: Serial (Wire Diagram) Fig. 15: Parallel (Wire Diagram)
4. Application Examples
All specifications subject to change. Consult Tyco Electronics for latest specifications. 19
Technical Data
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
Materials
Socket and Pin Contacts: CuZn
Housing: PPO, weatherproof against UV radiation and ozone
Color
Connector, Junction Box: Black
Electrical Features
Withstanding Voltage: 1000 V DC
Current Rating: 25 A
Contact Resistance: 5 m
Contact Resistance (typical): 1 m
Protection Class: II
Mechanical Features
Junction Boxes
Dimensions: 150 x 150 x 25 mm or 90 x 138 x 22 mm, respective ly
Temperature Range: –40 °C to +105 °C
Wire Size Range: up to AWG 12
Protection Degree: IP 65, closed
Connector
Dimensions: Diameter 18 mm, (diameter 0.71 inch)
Temperature Range: – 40 °C to +105 °C
Wire Size Range: AWG 14, AWG 12, AWG 10 stranded wire
Protection Degree: IP 67, mated
Contact Finish: silver plated,
Mating Cycles: 50, silver plated
Unmating Force: 30 –40 Newton
Additional Features: Coded housing ensures mating safety Contact voltage-proof Connector with crimp technology
Standards IEC 61215, 61646, Protection Class II, UL 1703
Subject to Change.
All specifications subject to change. Consult Tyco Electronics for latest specifications. 20
Numerical Index
SOLARLOK Interconnection System Catalog 889753-2Revised 06-05
Part Number Page
539630-1 12
539973-1 18
956297-1 9
956297-2 9
956297-3 9
1-956297-1 9
1-956297-2 9
1-956297-3 9
956298-1 9
956298-2 9
956298-3 9
1-956298-1 9
1-956298-2 9
1-956298-3 9
956299-1 5, 9
956299-2 9
956299-3 9
1-956299-1 9
1-956299-2 9
1-956299-3 9
1102855-3 12, 13, 18
1-1105851-8 18
1394461-1 5
1394461-2 5
1394461-3 5
1394461-4 5, 10
6-1394461-1 5
6-1394461-2 5, 10
6-1394461-4 5
6-1394461-5 5
6-1394461-6 5
Part Number Page
1394462-1 5
1394462-2 5
1394462-3 5, 10, 11
1394462-4 5, 10, 11
5-1394462-5 5
5-1394462-6 5
1394465-1 14
1394465-2 14
1394465-3 14
1394465-4 14
1394465-5 14
1394470-1 14, 16
1394723-3 2
1394723-4 2
1394723-5 4
1394723-6 4
1394723-9 4
1-1394723-6 2
1-1394723-8 2
2-1394723-1 2
2-1394723-5 2
2-1394723-7 2
1394725-1 16
1394725-2 16
1394738-1 7
1394738-2 7
1394738-3 7, 10, 11
1394738-4 7, 10, 11
1394739-1 7, 17
1418677-2 14
1418867-1 3
Part Number Page
1418867-2 3
1534226-1 5
1534611-1 6
1534611-2 6
1534858-1 13
1579000-4 12
5-1579001-4 12
5-1579001-5 12
6-1579001-6 12
7-1579001-8 12
7-1579001-9 12
8-1579001-2 12
1-1579002-2 12, 13
1579004-8 12
1-1579004-1 12
1-1579004-2 12, 13
1579007-2 13
1579007-3 13
1579007-5 13
1740077-1 2
1740210-1 7
1740210-2 7
1740210-3 7
1740210-4 7
1740220-1 3
1740220-2 3
1740220-3 3
1740220-4 3
1740277-1 6
1740277-2 6
1740425-1 3
HIGH RELIABILITY - EASY INSTALLATIONINTERCONNECT SOLUTIONS FOR WIND ENERGY
HIGH PERFORMANCE INTERCONNECT
SOLUTIONS FOR WIND ENERGYABOUT US
Hypertac is a world leading provider ofhigh performance electrical connectorsand interconnect solutions for the mostdemanding applications and is part ofthe Connector Technology Group ofSmiths Group – a global technologybusiness listed on the London StockExchange.
OFFERING VALUE ADDED CUSTOMER SOLUTIONS
Hypertac utilises the superiorHyperboloid Contact Technologyproviding unrivalled performance inharsh environments encountered inwind energy applications.
We add value to our customers byoffering:
• Unique technically superior andflexible solutions that utilise theultimate in contact performance andreliability,
• Products which are fully projectmanaged from initial concept through tofinal development,
• Expert application knowledge rangingfrom specific products to systemarchitecture,
• Collective knowledge and expertise tomaximise the value of our solutionsto our customers.
SYSTEM RELIABILITY IS KEY TO WIND POWER GENERATION
Wind turbines face some of the harshest environments both inland and offshore.Their reliability ultimately depends on the applied interconnect system.
Hypertac’s robust connectors can withstand:
• Vibration • Salt spray *
• Humidity * • Temperature extremes
• Dust • EMI/EMC
* depending on material
QUALITY AND ENVIRONMENT
First-class material, state-of-the-art development methods, advanced know howand exact processing are the essential ingredients of our quality. Our focus ongrowth is balanced by a respect for the environment. We try to find ways to minimiseour impact on the environment by keeping our energy, water consumption andwaste to a minimum through our working practices and indeed through ourproducts. Active quality and commitment to continuous improvement, including theprevention of pollution, rank first and foremost in all respects.
Hypertac has been awarded the ISO 9001, ISO 14001 and OHSAS 18001 quality,environment and health & safety assurance certifications.
2
SUPERIOR CONTACT TECHNOLOGY
UNRIVALLED SYSTEM PERFORMANCE
OUR INTERCONNECT SOLUTIONS FOR WIND TURBINES ARE BUILT UPON OUR UNIQUE HYPERBOLOID CONTACT TECHNOLOGY
THE HYPERTAC HYPERBOLOID CONTACT
The Hyperboloid socket has a number of spring wires, the position of which is defined by a wire carrier. This is fitted to an outer sleeveor shank that carries the termination of the socket.
The spring wires within the socket are set at a small angle to the centre line and are deflected when the mating pin contact enters.Each spring wire is deflected within its elastic limit and makes a line contact with the pin. A smooth wiping action reduces wear of theplating surfaces of the pin and socket wires. This construction allows a very tight control of the spring forces and hence the insertionand withdrawal forces.
The Hypertac Hyperboloid contact design ensures unrivalled performance in terms of:
• Multiple line contacts of low resistance maintainedunder high levels of shock and vibration,• During shock and vibration tests no discontinuitywhen measured down to 2 ns,• Low insertion forces,• Low wear of plating surfaces for long life,• Uniform electrical and mechanical characteristicsover a high number of mating operations,• High current rating,• No contact heating, therefore no degradation of theinsulator and no electrical and electronic equipmentsystem failure.
The Hypertac Hyperboloid contact provides the following commercial benefits:
• Low cost of ownership – no need to replace duringequipment life,• Reduced system costs – equipment design is lesscritical,• Reduced qualification costs – no re-testing due tocontact failures.
3
Wire Sleeve Before Insertion of Pin
Pin Partially Inserted into Sleeve
Pin Completely Inserted into Sleeve
COST EFFECTIVE
INTERCONNECT SOLUTIONS
4
Wind turbines are difficult to assess sothey require long life cycle connectorsystems. Hypertac’s self-cleaning andvibration proof interconnect solutionsare designed to “fit and forget” so thatmaintenance work can be reduced to aminimum throughout the long life spanof a wind turbine.
The complex structure of a wind turbinerequires an expansive area of cablesolutions for various functional areas:e.g. control systems, sensors for windspeed and wind direction, humidity,temperature and vibrations.
Heavy Duty modular connectors for signal, power, fibre optics, coax and high speed contacts
REP Series environmentally sealedquick interconnect solution
Modular L Series for rack and panel applicationsH Series high density mini modular cable/rack and panel connectors
C55 Series compact lightweight 55waymicro circular connector
RELIABILITY IS PARAMOUNT
5
HIGH POWERGauging stations on the nacelle are the control centre of the wind turbine. These stations have to withstand extreme weatherconditions including high wind speed, humidity, salt spray, dust and temperature extremes on a daily basis. A contact interruptioncould lead to a breakdown and become hazardous for the wind turbine. For this reason the use of high reliability, high power and longlife interconnect solutions is essential.
Hypertacs background in producing connectors for the harshest environments gives us the unique experience needed to producecost effective, high power connectors for wind energy engineering to be used in generator, inverter, transformer and slip ringapplications.
L-Series 300 amp modules
HBB Series 2/3 pole, 300 amp
HBC Series versions300 amp and 500 amp
Example of a wind turbine without gearboxPower: 5,0 megawattRotor diameter: 114 metresTower height: around 124 metresNumber of rotation: 8 to 13 revolutions per minute
As the wind power industry has developed,so has product standardisation. Hypertac’sindustrial connector series providesinterconnect solutions for wind energyapplications and environments, includinginternal power supplies, rack and panelconnections and motor control units.
M23 Stainless Steel Seriessignal and power
M23 multibus for all fieldbus systems
Circular Connectors M23, M40, M58signal and power
M12 Series up to 6 amp
GS Series D-Sub rectangular I/O
6
INDUSTRIAL STANDARD CONNECTORS
Hypertac offers the benefits of a large global business while maintaining itsgeographic presence. The customer is supported by design and manufacturing sitesin America, Europe, Africa and Asia and by a global network of agents anddistributors. This structure ensures that customers are able to interact withengineers and sales colleagues who speak their own language, have acomprehensive knowledge of the range of products available throughout the groupand can draw on experience from working in particular application environments.
Motion Control Cables 100% tested pre-fabricated wiring systems
7
RF & HIGH SPEED
FILTER & TRANSIENT SUPPRESSION
OUR EMI FILTER KNOWLEDGE ENABLES US TO:
• Specify/recommend optimum filter style (e.g. C, LC, Pi) and value (up to 1microFarad) on receipt of signal type and data rate,• Provide insertion loss simulations/prediction that account for actual source and load impedances,• Verify insertion loss performance across entire frequency range,• Combine EMI Filter and Transient Protection within a single connector,• Provide Transient Protection in accordance with RTCA D 160F waveform and level specifications. Higher customers expectationsand severe application requirements have helped drive new levels of integrated product solutions between Hypertac and the sisterorganisation PolyphaserITranstector,• Adopt the most appropriate filtering technology for the application.
Optical fibre cables are the favoured choice for communicating from the wind turbine to the wind farm central monitoring controlsdue to high bandwidth, long transmission distances and noise immunity. Fibre optic connectors are also available in sealedinterfaces.
Fibre optic connectors and contacts
Micro twinax and quadrax connectors
Coax, triax and quadraxconnectors and contacts
RF Lightning Protection / 24 VDC Surge Supression
OUR RF & HIGH SPEED KNOWLEDGE ENABLES US TO:
• Design and manufacture contacts operating at frequencies upto 40 GHz and above 4Gbps,• Optimise contact design for specific cable characteristics,• Provide insertion loss, VWR and Eye Pattern and S Parametersimulations,• Verify high frequency and data transmission performanceacross entire frequency range.
Modular connectors are becoming more common within thetower of the wind turbine. These connectors allow a flexible mixof cable styles for signal, power and optical terminations.
Within a single connector it is possible to have:• Coax, Triax, Quadrax contacts alongside signal and powercontacts,• Transient protection and EMI filtering,• All cable shields grounded directly to connector shell.
A
2010
Y-Sol® Photovoltaic
Cable Assemblies
Connectors and
Junction Boxes
Hermetic Sealed - One Step Process
Why Hermetic Sealed?
Customer advantages with our cable assembliesThe Hermetic Sealed technology combines the advantages of cost and quality - Less installation time required because of overmolded cable assemblies which are pre-assembled and
„ready-to-plug“.
- Permanent and safe operation of the PV plant. Y-Sol connectors fulfil the IP68 protection class. The overmolding process protects the inner parts and contacts. - Safe power transmission of up to 30A. - Standard products are available as well as customised solutions. - Long life time of the complete assembly even under harsh environmental conditions.
- Cross linked cables are used as standard.
What is the meaning of Hermetic Sealed?Hermetic Sealed is a one step overmolding process. In a one step process the connector is molded into its final shape and makes a solid connection with the cable. No screws or extra parts are needed. The overmolding forms a permanent hermetic sealing around the cable and contact (fig 1).
Yamaichi has developed this technology for the connectors Y-Sol3, Y-Sol3 T-Junction, Y-Sol4 and for the Thin Film Junction Box. These products come ready-to-plug to the customer. 100% tested for easy and safe assembly. For worldwide usage, the products are tested and certified by TÜV and UL.
fig 1. shows a 3D Hermetic Sealed Y-Sol3 T-Junction
One Step Process
Why Hermetic Sealed?
Customer advantages with our Thin Film Junction Box The TF J-Box from Yamaichi is delivered with cables and overmolded connectors. In addition to the advantages of our cable assemblies, the Hermetic Sealed TF J-Box has the following features: - Delivered as a pre-assembled Hermetic Sealed system, complete with cables and connectors.
- Configuration according to customer requirements.
- Fully overmolded integrated bypass diode. This guarantees safe operation under different lighting conditions or shadowing.
- The Hermetic Sealed diode is homogenously surrounded by plastic material. Heat generated by the diode is absorbed. This means reduced stress on the diode and longer life time (fig 2).
fig 2. The bypass diode is overmolded by plastic material. During shadowing the diode will heat up.This heat is absorbed and eliminated. The plastic material has a 30 times higher heatconductivity than air.
Diode fully overmolded
Y-Sol3 Cable Assemblies
Y-Sol3Ø 3mm contacts without locking
Certified: acc. to EN50521 (TÜV) acc. to UL 1703
Y-SOL3AOV - F1 - 4U - 1000 - GM*
Series No. for Overmolded (Hermetic Sealed) M1 = Male (with Partial Strip off) F1 = Female (with Partial Strip off) M2 = Male (with Blank Cut)F2 = Female (with Blank Cut) Cable Cross Section 2T = 2.5mm², with TÜV 4U = 4.0mm², with TÜV and UL 4T = 4.0mm², with TÜV 6T = 6.0mm², with TÜV Overall Length in mm (e.g. 1000 = 1 meter) GM* = Internal Style No. (determined by Yamaichi)
Part Number (example) and various combinations
Specifications
Description Y-SOL3
Diameter ∅13.5mm
Degree of protection IP68 (plugged) and IP20 (unplugged)
Protection class II
Cable cross section 2.5mm², 4.0mm² and 6.0mm²
Ambient temperature -40°C to +85C
Contact resistance < 5mΩ (typ. value 1mΩ up to 3mΩ)
Voltage rating 1,000 V DC acc. to TÜV EN50521 600 V DC acc. to UL 1703
Current rating 30A (based on 4mm² cross section)
Extraction force > 89 Newton
Cable pull-out force > 350 Newton
Y-Sol3 connector is a ready-made solar cable assembly,
“ready-to-plug“ in your PV installation.
100% controlled quality by Yamaichi.
Ready-to-Plug
For final part numbers please contact Yamaichi before odering
Specifications
Y-Sol3 T-Junction AssembliesY-Sol3 T-Junction is a ready-made solar cable assembly,
“ready-to-plug“ in your PV installation. It is made according
to customer requirements. The number of T-Junctions and
adapter cables can be freely specified.
100% controlled quality by Yamaichi.
Y-Sol3 T-JunctionØ 3mm overmolded cable harness for connection of PV panels in parallel configuration.
Certified: acc. to EN50521 (TÜV) acc. to UL 1703
Y-SOL3T - F 4 3 - 6T - 3200 - GM*
Series No. for Overmolded (Hermetic Sealed) M = Male F = Female Number of T-Junctions (e.g. 4)
Number of Adapter Cables (e.g. 3) Cable Cross Section 6T = 6.0mm², with TÜV 6U = 6.0mm², with TÜV and UL Overall Length in mm (e.g. 3200 = 3.2 meter) GM* = Internal Style No. (determined by Yamaichi)
Part Number (example) and various combinations
Description Y-SOL3 T-Junction
Diameter ∅17mm
Degree of protection IP68 (plugged) and IP20 (unplugged)
Protection class II
Cable cross section 6.0mm²
Ambient temperature -40°C to +85C
Contact resistance < 5mΩ (typ. value 1mΩ up to 3mΩ)
Voltage rating 1,000 V DC acc. to TÜV EN50521 600 V DC acc. to UL 1703
Current rating 30A (based on 6mm²)
Extraction force > 89 Newton
Cable pull-out force > 350 Newton
For final part numbers please contact Yamaichi before odering
Ready-to-Plug
Y-Sol4 Cable Assemblies
Part Number Y-SOL4-RELEASE-TOOL-SR
Y-SOL4 release tool
Description Y-SOL4
Height 12mm
Degree of protection IP68 (plugged) and IP20 (unplugged)
Protection class II
Cable cross section 1.5mm², 2.5mm² and 4.0mm²
Ambient temperature -40°C to +85°C
Contact resistance < 5mΩ (typ. value 1mΩ up to 3mΩ)
Voltage rating 1,000 V DC acc. to TÜV EN50521 600 V DC acc. to UL 1703
Current rating 30A (based on 4mm² cross section)
Extraction force > 89 Newton
Cable pull-out force > 350 Newton
Y-Sol4 is a ready-made solar cable assembly, “ready-to-plug“
in your PV installation. The Y-Sol4 connector has a security locking
function. Once closed a release tool is necesary to re-open the
connection. 100% controlled quality by Yamaichi.
Certified: acc. to EN50521 (TÜV) acc. to UL 1703
Specifications
Y-SOL4AOV - M1 - 4T - 1000 - GM*
Series No. for Overmolded (Hermetic Sealed) M1 = Male (with Partial Strip off) F1 = Female (with Partial Strip off) M2 = Male (with Blank Cut)F2 = Female (with Blank Cut) Cable Cross Section 1U = 1.5mm², with TÜV and UL2U = 2.5mm², with TÜV and UL4T = 4.0mm², with TÜV Overall Length in mm (e.g. 1000 = 1 meter) GM* = Internal Style No. (determined by Yamaichi)
Part Number (example) and various combinationsY-Sol4Ø 4mm contacts with locking
For final part numbers please contact Yamaichi before odering
Y-Sol4 Crimp Assembly Connector (C.A.T.)
The Y-Sol4 C.A.T. (Crimp Assembly Type) is a connector for field installation
by crimp connection. The connector comes in male and female types and has only
two parts to connect with the cable. The cable is assembled by using a standard
crimp tool. This crimping can be done manually or automatically.
Y-Sol4 C.A.T.Ø 4mm contacts - crimp type assembly
Customer Advantages 4 For manual or automatic assembly 4 Two piece design
4 Installation with a standard crimp tool
Y-Sol4 C.A.T. Male Connector
For Specifications please refer to table on next page
Y-Sol4 C.A.T. Female Connector
in preparation in preparation
Part 1
Part 2
Part 1
Assembled
Part 2
PVP0402 - 102 - 02 02 - 00*
Part Number (example) and various combinations
Series No. for Crimp Assembly Type PVP0402 = Plug PVS0402 = Socket Crimp Type Unit Packaging Cable Cross Section 01 = 1.5mm² to 2.5mm² 02 = 4.0mm² to 6.0mm² Cable Outer Dimension 02 = 5.8mm up to 7.0mm (other diameters are being planned) 00* = Internal Style No. (determined by Yamaichi)
For final part numbers please contact Yamaichi before odering
Crimp Type
Assembled
Y-Sol4 Free Assembly Connector (F.A.T.)
Tool Free
The Y-Sol4 F.A.T. (Free Assembly Type) is a connector for fast and safe field
installation. The connector comes in male and female types and has only two
parts to connect with the cable. The assembly is closed by simply screwing
the two parts together. There are absolutely no tools for this operation required.
Y-Sol4 F.A.T.Ø 4mm contacts - spring type assembly
Customer Advantages 4 No tool required 4 Two piece design
4 Installation in just three steps
PVP0402 - 202 - 02 02 - 00*
Part Number (example) and various combinations
Y-Sol4 F.A.T. Male Connector Y-Sol4 F.A.T. Female Connector
in preparation in preparation
Part 1
AssembledPart 2
Series No. for Free Assembly Type PVP0402 = Plug PVS0402 = Socket Spring Type Unit Packaging Cable Cross Section 01 = 1.5mm² to 2.5mm² 02 = 4.0mm² to 6.0mm² Cable Outer Dimension 02 = 5.8mm up to 7.0mm (other diameters are being planned) 00* = Internal Style No. (determined by Yamaichi)
Part 1
Assembled
Part 2
For final part numbers please contact Yamaichi before odering
Description Y-SOL4 F.A.T. / Y-SOL4 C.A.T.
Diameter ∅ 18.8mm
Degree of protection IP67
Protection class II
Cable cross section 1.5mm² to 2.5mm² and 4.0mm² to 6.0mm²
Cable outer diameter 5.8mm to 7.0mm (other dimensions are planned)
Ambient temperature -40°C to +85°C
Contact resistance < 5mΩ (typ. value 1mΩ up to 3mΩ)
Voltage rating 1,000 V DC acc. to TÜV EN50521 600 V DC acc. to UL 1703
Current rating 30A (based on 4mm² cross section)
Extraction force > 89 Newton
Step 3Tighten screw cap
Step 2Insert contact to housingin the direction of the arrow
Step 1Insert cable to contact. Close spring to hold cable
Assembly Process Spring Contact
Part Number (example) and various combinations
Specifications
NEW
spring
TF J-Box for Thin Film ModulesThe Y-Sol® Thin Film J-Box can be easily assembled either manually
or in an automatic assembly process. Contacting to the PV module
is realised by spring loaded contacts in the J-Box lid. One bypass
diode can be integrated optionally as per customer requirements.
100% controlled quality by Yamaichi.
Certified: acc. to EN50521 (TÜV) acc. to UL 1703
Y-SOL4B TFL 1 2 1U M06 F08 GM*
Series No. for Overmolded (Hermetic Sealed) TFS = Short TypeTFL = Long Type 0 = No Bypass Diode 1 = With Bypass Diode Two Spring Contacts
Cable Cross Section 1U = 1.5mm², with TÜV and UL 2U = 2.5mm², with TÜV and UL M06 = Male Cable (e.g. 06 = 0.6 meter) F08 = Female Cable (e.g. 08 = 0.8 meter) GM* = Internal Style No. (determined by Yamaichi)
Part Number (example) and various combinationsTF J-Box
Description TF J-Box
Dimensions (L x W x H) in mm Short Type: 60 x 70 x 12 Long Type: 68 x 70 x 12
Degree of protection IP65
Protection class II
Number of diodes Optional with one bypass diode
Number of ribbons 2
Ribbon width max. 10mm
Conductor cross section 1.5mm² and 2.5mm²
Voltage rating 1,000 V DC acc. to TÜV EN50521 600 V DC acc. to UL 1703
Current rating up to 7A depending on J-Box configuration
Specifications
Special Features Spring loaded contacts Double sided adhesive Customer Advantages No tools required Easy and safe contact assembly Simple mounting to module
For final part numbers please contact Yamaichi before odering
Junction Boxes
Part Number (example) and various combinations
Series No. Y-SOL3B with Y-Sol3 Y-SOL4B with Y-Sol4 Si Wafer J-Box Number of Bypass Diodes(3 is standard) Number of Contacts/Rails C = Clamped Contacts S = Solder Contacts 1 = PCB Standard Type2 = Non Ribbon Crossing Type Cable Cross Section 4T = 4.0mm², with TÜV 6T = 6.0mm², with TÜV M10 = Male Cable overall Length (e.g. 10 = 1 meter) F8 = Female Cable overall Length (e.g. 8 = 0.8 meter) GM* = Internal Style No. (determined by Yamaichi)
For final part numbers please contact Yamaichi before odering
Y-SOL4B SI 3 4 C 1 4T M10 F8 GM*
Universal J-Box for Silicon Wafer ModulesFeaturing SMD diode technology, the Y-Sol® Universal J-Box shows approx. 40% less
heat development compared to J-Boxes with conventional radial diodes. Automated
assembly in an assembly line is possible, either by spring or soldering connection.
It is one of the flatest Silicon Wafer J-Boxes on the market (<27mm height) and features
integrated cable holders. 100% controlled quality by Yamaichi.
Description Universal J-Box
Dimensions (LxWxH) 111 x 140 x 26.5
Degree of protection IP67
Protection class II
Number of diodes Optional with up to 6 bypass diodes
Number of ribbons 2 - 8
Ribbon width max. 7.5mm
Conductor cross section 4.0mm² and 6.0mm²
Voltage rating 1,000 V DC acc. to TÜV EN50521
Current rating up to 20A depending on J-Box configuration
SMD Diode
In case of a short-cut there is 40% less heat in the PV junction box This means more saftey in operation
Special Feature
Customer Advantages
Universal J-Box
Specifications
Certified: acc. to EN50521 (TÜV)
Y-SOL4B TFL 1 2 1U M06 F08 GM*
Reduced to the Optimum Yamaichi Eco-Si J-Box for Silicon Wafer Modules
4 Mechanical Rating: IP67
4 Number of Diodes: up to 3 bypass diodes
4 Number of Ribbons: up to 4
4 Voltage Rating: 1,000V DC
4 Current Rating: 12A
4 For welding or soldering connection
4 Ready equipped with Y-Sol3 or Y-Sol4 connector
The cost effective solution for Silicon Wafer Modules with up to 3 bypass diodes
The Eco-Si Junction Box
Silicon is a Semiconductor. It is conductive under light. It becomes non conductive when shadowed. In the case of partial shadowing on a PV panel, the affected cell area must be controlled by the Junction Box
The Intelligent Junction Box
New Innovative Products Coming Soon
Aug 2010
4 Intelligent System Power Control on module level
4 Wireless Communication
4 Power Organisation by a transistor controlled J-Box with Maximum Power Point (MPP) tracking on module level
4 Monitoring and Control
YAMAICHI ELECTRONICSDeutschland GmbHKarl-Schmid-Str. 981829 Munich Germany
Tel.: +49 (0) 89 45 10 9 - 0Fax: +49 (0) 89 45 10 9 - 110 e-mail: [email protected]: www.yamaichi.eu
YAMAICHI ELECTRONICS Italia s.r.I.Centro Direzionale ColleoniVia Colleoni, 1 - Pal. Taurus Ing. 120041 Agrate Brianza (MI) Italy
Tel.: +39 039 6881185Fax: +39 039 689 2150e-mail: [email protected]: www.yamaichi.eu
YAMAICHI ELECTRONICS GB Ltd.Unit 4, Woodlands Business Village, Coronation Road, BasingstokeHampshire RG21 4JXEngland
Tel.: +44 (0)1256 463131Fax: +44 (0)1256 463132e-mail: [email protected]: www.yamaichi.eu
For further information please contact Yamaichi
PV panel performance data send to
Active Combiner
Monitoring and Control using a PC environment for isolating problems
Intelligent J-Box
WirelessActive Combiner
sends on data to PC
11 V 115
Certified QualityManagement System
Connettori serie CS4
CS420SERIE PANNELLO
CS411 - CS412SERIE VOLANTE
Certificato n. R60040256
sistemi di connessione per fotovoltaico
La Gamma
Caratteristiche tecnicheTensione di esercizio: 1000 VDCTensione impulsiva 8 kVTensione di isolamento 4 kVCorrente di esercizio 30 ANorma di riferimento EN 50521:2008Classe di applicazione Class AClasse di protezione Class IIGrado di inquinamento 3Categoria di sovratensione IIITemperatura ambiente min. -40 °CTemperatura ambiente Max. +85 °CTemperatura limite 105 °CTipo di conduttore flessibileTipologia terminali a comprimere
Intervallo diametro serracavoø min. 4,4 ± 0,2 mmø Max. 7,2 ± 0,2 mm
Numero poli 1Sezione conduttori 2,5 – 4,0 e 6,0 mm2Grado di protezione IP 67Terminale riutilizzabile noCoppia di serraggio ghiera pressacavo 1,5 Nm
CS4 GRCS4 FC
CS4 MC
CS4 KEY
Tipo Descrizione Sezionemm2
Ø esterno cavo mm
Imballostandard / minimo
CS411 Coppia connettori CS4 esecuzione volante 2,5 - 4 - 6 4,4 ÷ 5,8 100/10
CS412 Coppia connettori CS4 esecuzione volante 2,5 - 4 - 6 5,8 ÷ 7,2 100/10
CS420 Coppia connettori CS4 esecuzione da pannello 2,5 - 4 - 6 4,4 ÷ 7,2 100/10
Tipo Descrizione Imballostandard / minimo
CS4 KEY Chiave multifunzione per connettori CS4 100/10
CS4 MC Cappuccio in gomma per connettore CS4.. maschio 1.000/100
CS4 FC Cappuccio in gomma per connettore CS4.. femmina 1.000/100
CS4 GR Gommino per connettori CS4.. femmina/maschio 1.000/100
Connettore maschio volante
Connettori serie CS4sistemi di connessione per fotovoltaico
60,4
18,85
12,10
Tipo Sezionemm2
Ø esterno cavo mm
CS411M2,5 - 4 - 6
4,4 ÷ 5,8CS412M 5,8 ÷ 7,2
Parte Descrizione1 Ghiera serracavo (PPO)2 Gabbia antistrappo (Resina Acetalica)3 Gommino di tenuta (EPDM)4 Corpo connettore maschio (PPO)5 Terminale maschio (Lega Cu)
Connettore femmina volante1
23 4 5
6
50.4
Ø19.3
Connettore maschio da pannello
6
10,0551,5
18,85
M16x1,25
12,10
Tipo Sezionemm2
Ø esterno cavo mm
CS411F2,5 - 4 - 6
4,4 ÷ 5,8CS412F 5,8 ÷ 7,2
Parte Descrizione1 Ghiera serracavo (PPO)2 Gabbia antistrappo (Resina Acetalica)3 Gommino di tenuta (EPDM)4 Corpo connettore femmina (PPO)5 O-ring (EPDM)6 Terminale femmina (Lega Cu)
Tipo Sezionemm2
Ø esterno cavo mm
CS420M 2,5 - 4 - 6 4,4 ÷ 7,2
Parte Descrizione1 Dado di fissaggio (PPO)2 Guarnizione (NBR)3 Corpo connettore maschio (PPO)4 Terminale maschio (Lega Cu)
Connettore femmina da pannello1
2
43
5
40,9
Ø19,3
M16x1,25
6
Tipo Sezionemm2
Ø esterno cavo mm
CS420F 2,5 - 4 - 6 4,4 ÷ 7,2
Parte Descrizione1 Dado di fissaggio (PPO)2 Guarnizione (NBR)3 O-ring (EPDM)4 Corpo connettore femmina (PPO)5 Terminale femmina (Lega Cu)
Cembre S.p.A. Via Serenissima, 9 25135 Brescia (Italia)Telefono: 030 36921Telefax: 030 3365766 E-mail: [email protected]
Uffici Vendite RegionaliMilano Tel. 0392103208 - Fax. 0392148036 • E-mail:[email protected] Tel. 03036921 - Fax. 0302359433 • E-mail:[email protected] Tel. 049620093 - Fax. 049720488 • E-mail:[email protected] Tel. 051383474 - Fax. 051382846 • E-mail:[email protected] Tel. 055790711 - Fax. 055790711 • E-mail:[email protected]
Ufficio Vendite NazionaleSede Tel. 03036921 - Fax. 0302359431 • E-mail:[email protected]
www.cembre.com
MEDER electronic | www.meder.com | November, 2009 Page 1 of 2
High Voltage / High Current Reed Relays
REED RELAYS REED SENSORS REED SWITCHES
Reed Technology Solutions
Product Spotlight
MEDER electronic features a full line of reed relays
offering high voltage and high power configurations for
PCB mount or free-standing applications.
MEDER High Voltage Reed Relays are designed to
switch high voltages, stand off even higher voltages, and
carry very high current levels.
These series feature switching voltages up to 10,000
VDC and breakdown voltages to 15,000 VDC with
1,000 Gigaohms between coil and contact. The
relays can carry current up to 15 Amps continuous
and 30 Amps pulsed. Mounting include PCB mount
or axial high voltage leaded versions.
DESCRIPTION
A full spectrum of sizes, power,
and high voltage switching options
are just a few features offered,
among the seven types of MEDER
High Voltage/ High Current Reed
Relays. Switching voltages as
high as 10kVDC and breakdown
voltages to 15kVDC. Continuous
carry currents up to 15 Amps and
pulsed currents 30 Amps.
FEATURES
Single pole single throw
Normally open (1 Form A),
Normally closed (1 Form B)
Double pole single throw
Normally open (2 Form A)
Switching voltages 0-10kVDC
Breakdown voltages up to
15kVDC
High voltage termination wire
available
PCB mounting
Hermetically sealed switches
with epoxy encapsulation
Dynamically tested contacts
Millions of reliable operations
Carry currents up to 15 Amps
continuous (with higher pulsed
currents)
APPLICATIONS
H Series- Cable Test Equipment,
Defibrillators, Electrosurgical Generator
used with Electronic Scalpel for
Electrocauterization, Replacement of
Mercury Wetted Relays
HF Series- Radio Transmitters 1 MHz to 30
MHz, Communication Equipment, Antenna
Transmitter and Receive applications
HE / HM Series- Cable Test Equipment,
Defibrillators, Electrosurgical Generator
used with Electronic Scalpel for
Electrocauterization, Replacement of
Mercury Wetted Relays
MRE Series- Automated Test Equipment,
Portable Defibrillators, General Purpose
Electronic Test Equipment
LI Series- Automated Test Equipment,
Portable Defibrillators, General Purpose
Electronic Test Equipment, Replacement of
Mercury Wetted Relays
SIL HV Series- Automated Test
Equipment, Portable Defibrillators
Seven High Voltage/High
Current Series offering an
array of switching options!
[Type text]
MEDER electronic | www.meder.com | November, 2009 Page 2 of 2
REED RELAYS REED SENSORS REED SWITCHES
Reed Technology Solutions
Product Spotlight
HIGH VOLTAGE / HIGH CURRENT SERIES PACKAGING
Series Packaging Contact Configurations Dimensions
L x W x H (mm)
H Specially packaged coil with a PCB
pin out for the coil only. The switch
contacts are available for direct
wiring (sky wiring)
SPST / 1 Form A - Normally Open
SPST / 1 Form B - Normally Closed
82 x 18 x 30
HF 65 x 14.5 x 15.8
HE
Epoxy encapsulated with many PCB
pin configurations available. Options
include high voltage wires available
for direct wiring of the high voltage
leads
SPST / 1 Form A - Normally Open
DPST / 2 Form A - Normally Open
SPST / 1 Form B - Normally Closed
67 x 19 x 20
HM 68 x 19.8 x 19.5
MRE
Smaller epoxy encapsulated with
many PCB pin configurations:
up to 4 contacts
SPST / 1 Form A - Normally Open
SPST / 1 Form B - Normally Closed
DPST / 2 Form A - Normally Open
MPST / 3-4 Form A - Normally Open
30 x 10 x 10.4
LI Smaller epoxy encapsulated with
many PCB pin configurations
1 Form A - Normally Open 30 x 14.5 x 10
SIL HV 1 Form A - Normally Open 24 x 6.4 x 8.9 (in-line pin out) 29 x 6.4 x 8.9 (offset pin out)
HIGH VOLTAGE / HIGH CURRENT SERIES
OPERATING CHARACTERISTICS
Series Coil Voltage Breakdown
Voltage Switching Voltage
Switching Current
Carry Current
100% Duty Cycle
Pulsed Current 10µs typ
Power
(VDC) Max (VDC) Max (A) Max (A) Max (A) Max (W)
H 12, 24 15,000 10,000 3.0 Up to 15 30 50
HE 5, 12, 24 15,000 10,000 3.0 Up to 15 30 50
HF 5, 12, 24 15,000 10,000 3.0 Up to 5
at 30 MHz 30 50
HM 5, 12, 24 15,000 10,000 3.0 Up to 15 30 50
LI 5, 12, 24 4,000 1,000 1.0 Up to 5 10 100
MRE 5, 12, 24 4,000 1,000 1.0 Up to 5 10 100
SIL HV 5, 12 4,000 1,000 1.0 Up to 5 10 100
Visit our website: www.meder.com
MEDER electronic • www.meder.com Page 1 MEDER electronic Inc., USA • Tel.: +1 508 295 0771 • Email: [email protected] www.meder.com
Isolation Measurement PV Converter Application Note AN10-1AG
Application The photovoltaic construction have to isolate across earth very well. Currents which based on bad isolation cause to high contact risk and additional power loss. The complete isolation resistance is made up of different components:
PV-Module
DC-Cable
Converter
Converters without an internal transformer are not galvanically isolated from the power net. As per DIN VDE 0126-1-1 it´s not allowed to go below a limit isolation resistance between the converter and the power net. Based on the missing galvanic isolation a continued measuring of the isolation resistance during the converter is running is not possible. Therefore the isolation resistance is measured before the converter is connected to the power net (current sensitive fault protection). Products
Modern converters contain a integrated isolation control. This control system check all components of the photovoltaic construction of isolation failure. This control system has high requirements on the assembled relay.’ Reed Relays from MEDER perfectly fulfill such requirements. The Reed Technology makes it possible to reach isolation resistance >10G Ohm. Another advantage is the low power consumption. Reed Relays only need energy during the switching process which has a positive influence of the overall efficiency of the converter. The high amount of 10
9 switching cycles
makes the Reed Relays suitable for long life applications.
Operating Characteristics
Series Coil Voltage
Isolation Voltage
Switching Voltage
Isolation Resistance
Switching Current
Carry Current
Power
V(DC) Max (VDC) Max (VDC) Max (Ω) Max (A) Max (A) Max (W)
LI 5,12,24 4,000 1,000 >10G 1,0 5 100
BE 5,12,24 4,000 1,000 >10G 1,0 2,5 100
KT 5,12,24 8,000 1,000 >10G 1,0 1,0 100
Dimensions
Series Contact Configuration Dimension L x W x H
(mm)
LI 1 Form A – Normally Open
30x10x10.4
BE 1 Form A – Normally Open
33x10x10
KT 1 Form A – Normally Open
30x12.5x13.1
MEDER electronic www.meder.com | November, 2010 Page 1 of 1
KT Series / High Isolation Reed Relays
REED RELAYS REED SENSORS REED SWITCHES
Reed Technology Solutions Product Preview
MEDER electronic’s new KT Relay series integrates high
technology packed into a small footprint. Available in
either surface mount or through hole mounting, the KT
relay measures just 30x8.6x10.6mm. Additionally, the KT
Relay series offer excellent isolation resistance at >=
10E+13Ω and an isolation voltage between the coil and
contact of >= 7kVDC.
Both its high isolation characteristics and very small
size make these KT relays highly suitable for green
applications such as solar photovoltaic technology.
They are particularly helpful in measuring isolation
resistance across several components within a solar
system prior to grid connection preventing injury or
further current leakages.
DESCR IP TIO N
The KT Relay Series is designed
for applications with high isolation
and limited space as required in
solar technology applications. This
new relay series is available in
surface mount design and through
hole versions.
FEA TUR ES
• High Isolation characteristic
• Small dimensions
• High isolation voltage
• Surface mount design
• PCB through hole mounting
• Hermetically sealed thermoset
molded encapsulation
• Dynamically tested contacts
• Millions of reliable operations
APP LI CAT ION S
• Hybrid Cars
• E-bike (electric bike)
• Solar collectors
MA RKE TS
• Photovoltaic
• Solar industry
SPEC IF ICA TIO NS
• Coil voltage: 5V, 12V, 24V
• Contact form: 1A (Normally Open)
• Contact rating: 100W
• Contact resistance: 150 mΩ
• Switching voltage: 1000 VDC
• Switching current: 1A
• Breakdown voltage (across the switch):
2 – 5 kVDC (AT conditional)
• Isolation voltage (Coil-Contact):
>= 7kVDC
• Isolation resistance: 10E+13Ω
• Operating temperature: -40°C- +125°C
R eq u e s t S a m p l e s T o d ay !
Visit our website: www.meder.com
Compact High Isolation Surface Mount Relay Series Go Green!
NEW! Riso 10E+13Ω
SOLARFusibili e componenti per impianti fotovoltaici e applicazioni in corrente continuaFuses and components for photovoltaicand direct current applications
ITALWEBER
INTRODUZIONE
INTRODUCTION
INDICE INDEX
La corrente continua (indicata nel seguito anche con la sigla “c.c.”) è caratterizzatada un flusso di corrente di intensità e direzione costanti nel tempo, questo significa chegli elettroni fluiscono sempre nello stesso senso all'interno del circuito. Le fonti in gradodi fornire corrente elettrica di tipo continuo sono normalmente le batterie o le pile;inoltre, tramite un processo di raddrizzamento, è comunque sempre possibile convertireuna corrente di tipo alternato in una di tipo continuo. Nell’attuale mondodell’elettrotecnica vi sono numerose applicazioni che operano in corrente continua. Traqueste possiamo segnalare il settore ferroviario, gli azionamenti in c.c., gli UPS,gli inverter e, in particolare negli ultimi anni, tutto quanto riguarda il settore degliimpianti fotovoltaici, sia per gli impianti stand-alone, sia per quelli grid-connected,(in quest’ultimo caso ovviamente solo per la parte a monte dell’inverter).
Nei circuiti in corrente continua, il processo di interruzione della corrente risultamolto più difficoltoso rispetto a quanto avviene con la corrente alternata, a causa delfatto che, mentre per quest’ultima si ha un passaggio naturale dallo zero ad ognisemiperiodo dell’onda (al quale corrisponde uno spegnimento dell’arco durante l’aperturadel circuito), tale passaggio non esiste in corrente continua, ed è quindi necessario, perpoter estinguere l’arco, forzare la diminuzione della corrente fino ad annullarsi. Oltretutto,in questo tipo di circuiti bisogna porre molta attenzione al valore della costante di tempoT = L / R. Più tale costante presenta un valore elevato, più tempo impiega la corrente afar fondere l’elemento fusibile e più energia verrà lasciata circolare prima dell’effettivointervento del fusibile. In sostanza si può affermare che il tempo di estinzione di unacorrente continua è proporzionale alla costante di tempo del circuito.
Per quanto riguarda il settore fotovoltaico, va detto che tale tecnologia ha conosciutoun enorme sviluppo nel corso degli ultimi anni, e sta oggi trovando infiniteapplicazioni, sia nel settore industriale che in quello residenziale. Sta infattiaumentando sempre più la consapevolezza dell’importanza di svincolarsi dall’uso deicombustibili tradizionali e soprattutto del fatto che lo sfruttamento dell’energia del solepuò costituire, in particolare per il nostro paese, una risorsa sicura, pulita ed a buonmercato. Inoltre, i benefici ambientali ottenibili dall’adozione di sistemi fotovoltaicipermettono di evitare dannose emissioni di anidride carbonica nell’ambiente, conbenefiche conseguenze per l’intero ecosistema mondiale.
L’elemento base di un impianto fotovoltaico è la cella fotovoltaica, costituita damateriale semiconduttore (silicio amorfo, monocristallino o policristallino); tale cella, seesposta ai raggi del sole, è in grado di fornire una corrente continua ad un certovalore di tensione. Normalmente più celle fotovoltaiche vengono connesse tra loro perrealizzare i moduli fotovoltaici. Connettendo in serie più moduli fotovoltaici si ottienequella che viene comunemente chiamata “stringa”.
Come detto sopra, l’interruzione della corrente continua pone seri problemi aiprogettisti e, se è vero che anche fusibili progettati per l’utilizzo in corrente alternatapossono essere utilizzati in circuiti in corrente continua – peraltro con particolari enotevoli limitazioni – la protezione ideale viene raggiunta solo utilizzando fusibilispecificamente progettati e realizzati per l’uso in corrente continua. Allo scopo difornire soluzioni semplici, affidabili ed economiche, proponiamo in questo catalogotutta una serie di nuovi prodotti espressamente progettati per l’utilizzo all’interno diquesto tipo di circuiti. Partendo dai fusibili, sia di tipo cilindrico che del tipo a coltello,e dai relativi portafusibili, proponiamo inoltre scaricatori di sovratensione,connettori, cassette e quadri in ABS e policarbonato, interruttori sezionatori.A completamento dell’offerta dei singoli dispositivi, viene anche proposta una serie di quadri di parallelo stringhe già completi e pronti per l’utilizzo.
Direct current (also indicated as “DC”) is characterized by a current flux having a fixed intensity and direction; this means that the electrons move always in the same direction inside the circuit. The electrical sources that can give this kind of current are normally called batteries. In the modern electro-technicalfields there are many applications that works using direct current. Among these, we can find all the products used for railways, the DC drivers, the UPS and, in particular in this last years, the stand-alone photovoltaic plantsand the DC side of grid-connected photovoltaic plants. In any case, by means of an inverter, it is always possible to convert direct current (DC) to alternatingcurrent (AC).
In the DC circuits, the process of current interruption is much more difficult than for AC circuits due to the fact that, while in AC there is a passage to zero every half-period of the sinusoidal wave (passage that extinguish the electric arc during the interruption process), this passage doesn’t exist for DC current, and that’s why extinguishing the arc is more difficult. Moreover in DC circuits it is necessary to pay attention to the time constant T = L/R. More this value is high, and more time is necessary for melting the fuse element, with the consequence of an high value of energy that is able to overpass the fuse itself.
In the case of photovoltaic plants, it is clear that this technology is finding more and more applications, both in the industrial as well as in the residentialfield. It is growing every day the awareness of the importance to free ourselves from the use of traditional fossil fuels and most of all of the fact that the use of an energy that comes directly from the sun can be considered, especially for a nation like Italy, a clean, cheap and eternal energy resource. Besides, the benefits for our environment that we can get using solar energy prevent us from dumping in the atmosphere the dangerous carbon dioxide, with positiveconsequences for the whole humanity.
The base element of a photovoltaic plant is the photovoltaic cell, made with semiconductor material (normally crystalline silicon). The cell, if exposed to sun rays, generate a direct current at a certain voltage value. Usually more photovoltaic cells are connected together, obtaining a photovoltaic panel, and more panels are connected in series in order to create the so called “string”.
As said above, the interruption of the direct current is a serious problem for fuse designers and, if it is true that standard AC fuses can be also used in DC circuit – but with specific and important limitations – the perfect protection can be reached only using fuses especially designed for DC applications.
With the aim to give to our customers simple, but reliable and cheap solutions, in this catalogue we propose a wide range of products properly designed for the use in DC applications. Starting from fuses, cylindrical or blade type (NH), and from corresponding fuse bases, we also propose surge arresters, switch-disconnectors, connectors and enclosures. For completing our offer, we also propose a range of ready-to-use DC electrical panels already assembled or even already cabled.
Fusibili NH a coltello DIN 43620 serie NH DC gR Blade type NH fuses DIN 43620 series NH DC gR 1
Portafusibili per fusibili NH DC gR Fuseholders for NH DC gR fuses 2
Fusibili cilindrici per corrente continua Cylindrical fuses for direct current 3
Portafusibili per fusibili cilindrici per corrente continua Fuseholders for cylindrical fuses for direct current 4
Interruttori sezionatori per corrente continua Switch disconnectors for direct current 5
Limitatori di sovratensione Surge arresters 6
Connettori IP67 IP67 connectors 6
Centralini da parete IP65 IP65 wall mounting cabinets 7
Quadri per protezione, sezionamento e parallelo stringhe Panels for strings parallel connections, protection and disconnection 7
Dimensioni e caratteristiche tecniche Dimensions and technical specifications 9
1 ITALWEBER
COMPONENTI PER IMPIANTI FOTOVOLTAICIFUSIBILI A COLTELLO - DIN 43620 SERIE NH DC gRCOMPONENTS FOR PHOTOVOLTAIC APPLICATIONSBLADE TYPE FUSES - DIN 43620 SERIES NH DC gR
DescrizioneCorpo in steatite ad alta resistenza termica e meccanica. L’elemento fusibile è in rame argentato.L’elemento estinguente dell’arco è sabbia di quarzo.I fusibili NH DC sono indicati per la protezione di impianti e apparecchiature in corrente continua,in caso di utilizzo per la protezione di impianti fotovoltaici si raccomandano fusibili di classe gR.
DescriptionSteatite body with high thermal and mechanical resistance. The fuse element is made of silver platedcopper. Quartz sand is the arc extinguishingmedium. Fuses NH DC are ideal for direct currentapplications, in case of photovoltaic applicationsfuses class gR are recommended.
Norme - StandardsIEC EN 60269-2IEC EN 60269-4DIN 43620
FUSIBILI NH DC 440V gRNH FUSES 440V DC gR
grandezza codice IW In (A) potere di interruzione (kA) potenza dissipata (W) conf.size IW code In (A) breaking capacity (kA) power dissipation (W) pack.
1640020 20A 50 31640025 25A 50 3
00C 1640032 32A 50 31640040 40A 50 31640050 50A 50 31641063 63A 50 31641080 80A 50 3
00 1641100 100A 50 31641125 125A 50 31641160 160A 50 31642020 20A 50 31642025 25A 50 31642032 32A 50 31642040 40A 50 31642050 50A 50 31C1642063 63A 50 31642080 80A 50 31642100 100A 50 31642125 125A 50 31642160 160A 50 3
11642200 200A 50 31642250 250A 50 3
7,2
15,1
21,9
31,3
FUSIBILI NH DC 750V gRNH FUSES 750V DC gR
grandezza codice IW In (A) potere di interruzione (kA) potenza dissipata (W) conf.size IW code In (A) breaking capacity (kA) power dissipation (W) pack.
1650032 32A 20 7,6 31650040 40A 20 8,8 31650050 50A 20 11,0 3
01650063 63A 20 13,5 31650080 80A 20 17,0 31650100 100A 20 21,0 31650125 125A 20 25,2 31650160 160A 20 31,2 31651032 32A 20 7,6 31651040 40A 20 8,8 31651050 50A 20 11,0 3
1C1651063 63A 20 13,5 31651080 80A 20 17,0 31651100 100A 20 21,0 31651125 125A 20 25,2 31651160 160A 20 31,2 3
FUSIBILI NH DC 1000V gRNH FUSES 1000V DC gR
grandezza codice IW In (A) potere di interruzione (kA) potenza dissipata (W) conf.size IW code In (A) breaking capacity (kA) power dissipation (W) pack.
1660032 32A 20 7,6 31660040 40A 20 8,8 31660050 50A 20 11,0 3
01660063 63A 20 13,5 31660080 80A 20 17,0 31660100 100A 20 21,0 31660125 125A 20 25,2 31660160 160A 20 31,2 31661032 32A 20 7,6 31661040 40A 20 8,8 31661050 50A 20 11,0 3
1C1661063 63A 20 13,5 31661080 80A 20 17,0 31661100 100A 20 21,0 31661125 125A 20 25,2 31661160 160A 20 31,2 3
Fusibile NH00 DC 440V
NH00 DC 440V Fuse
Fusibile NH0 DC 750V
NH0 DC 750V Fuse
Fusibile NH1C DC 1000V
NH1C DC 1000V Fuse
Dimensioni di ingombro: pagina 9 - Caratteristiche tecniche: pagina 9 Dimensions: page 9 - Technical specifications: page 9
2 ITALWEBER
COMPONENTI PER IMPIANTI FOTOVOLTAICIFUSIBILI A COLTELLO - DIN 43620 SERIE NH DC gRCOMPONENTS FOR PHOTOVOLTAIC APPLICATIONSBLADE TYPE FUSES - DIN 43620 SERIES NH DC gR
BASI PORTAFUSIBILI 440-750-1000-1200V PER FUSIBILI NH DC FUSEHOLDERS 440-750-1000-1200V FOR FUSES NH DC
grandezza codice IW tipo In (A) fissaggio conf.size IW code type In (A) fixing pack.
00 2502010P NHU 00 160A guida DIN on DIN rail 3
02540010P NHU 0 160A guida DIN on DIN rail 32640014P PK 0 160A a vite by screw 32540110P NHU 1 250A guida DIN on DIN rail 31C2540016P PK 1 250A a vite by screw 3
1 2540020P PKU 1/1200 250A a vite by screw 12 2540025P PKU 2/1200 400A a vite by screw 13 2540030P PKU 3/1200 630A a vite by screw 1
DescrizioneCorpo in steatite ad alta resistenza termica e meccanica. L’elemento fusibile è in rame argentato.L’elemento estinguente dell’arco è sabbia di quarzo.I fusibili NH DC sono indicati per la protezione di impianti e apparecchiature in corrente continua,in caso di utilizzo per la protezione di impianti fotovoltaici si raccomandano fusibili di classe gR.
DescriptionSteatite body with high thermal and mechanical resistance. The fuse element is made of silver platedcopper. Quartz sand is the arc extinguishingmedium. Fuses NH DC are ideal for direct currentapplications, in case of photovoltaic applicationsfuses class gR are recommended.
Norme - StandardsIEC EN 60269-2IEC EN 60269-4DIN 43620
Fusibile Fuse NHU00 NHU0 PK0 NHU1 PK1 PKU1 PKU2 PKU3
NH00C, NH00 DC 440V X
NH1C, NH1 DC 440V X
NH0 DC 750V X
NH1C DC 750V X
NH0 DC 1000V X
NH1C DC 1000V X
NH1 DC 1100V X
NH2 DC 1100V X
NH3 DC 1100V X
Tabella per la scelta della base - Selection of fuseholder table
NHU series: termoplastic self-estinguishing material.PK series: steatite material.
Serie NHU: materiale termoplastico autoestinguente.Serie PK: materiale ceramica.
FUSIBILI NH DC 1100V gRNH FUSES 1100V DC gR
grandezza codice IW In (A) potere di interruzione (kA) potenza dissipata (W) conf.size IW code In (A) breaking capacity (kA) power dissipation (W) pack.
1663063 63A 10 15 11663080 80A 10 17 1
1 1663100 100A 10 20 11663125 125A 10 23 11663160 160A 10 35 1
21663200 200A 10 42 11663250 250A 10 46 1
3 1663315 315A 10 54 1Fusibile NH3 DC 1100V
NH3 DC 1100V Fuse
Base NHU 00
NHU 00 Fuseholder
Base PK 1
PK 1 Fuseholder
Dimensioni di ingombro: pagina 9-11 - Caratteristiche tecniche: pagina 9-11 Dimensions: page 9-11 - Technical specifications: page 9-11
3 ITALWEBER
COMPONENTI PER IMPIANTI FOTOVOLTAICIFUSIBILI CILINDRICI PER CORRENTE CONTINUACOMPONENTS FOR PHOTOVOLTAIC APPLICATIONSCYLINDRICAL FUSES FOR DIRECT CURRENT
DescrizioneFusibili cilindrici rapidi o extrarapidi con dimensioni10x38 mm o 14x51 mm per utilizzo all’interno di circuiti operanti in corrente continua.Per una efficace protezione delle stringhe degli impianti fotovoltaici si consiglia l’uso di fusibilicon caratteristica di intervento di tipo F o gR.
DescriptionFast or ultraquick cylindrical fuses with 10x38 mm or 14x51 mm dimensions, for use in direct current circuits. For an effective protection of the photovoltaic strings, it is advisable to use fuses with F or gR time-current characteristic.
Norme - StandardsIEC EN 60269IEC EN 60169-4
SERIE CH10 600V c.c. RAPIDI PER LA PROTEZIONE DI IMPIANTI FOTOVOLTAICICH10 600V d.c. FAST SERIES FOR PHOTOVOLTAIC APPLICATIONS
grandezza codice IW In (A) Vn (V) potere di interruzione (kA) resistenza nominale (Ω) conf.size IW code In (A) Vn (V) breaking capacity (kA) nominal resistance (Ω) pack.
1464001 1A 600 10 0,252 101464002 2A 600 10 0,124 101464004 4A 600 10 0,0511 101464006 6A 600 10 0,0261 10CH101464008 8A 600 10 0,0194 10(10,3x38 mm)1464010 10A 600 10 0,0128 101464012 12A 600 10 0,0103 101464015 15A 600 10 0,0078 101464020 20A 600 10 0,0045 10
SERIE CH10 900V c.c. gR PER LA PROTEZIONE DI IMPIANTI FOTOVOLTAICICH10 900V d.c. gR SERIES FOR PHOTOVOLTAIC APPLICATIONS
grandezza codice IW In (A) Vn (V) potere di interruzione (kA) potenza dissipata (W) conf.size IW code In (A) Vn (V) breaking capacity (kA) power dissipation (W) pack.
1463002 2A 900 30 1,50 101463004 4A 900 30 1,85 101463006 6A 900 30 2,50 10
CH10 1463008 8A 900 30 1,60 10(10,3x38 mm) 1463010 10A 900 30 2,15 10
1463012 12A 900 30 2,40 101463016 16A 900 30 3,00 101463020 20A 900 30 3,50 10
SERIE CH10 1000V c.c. gPV PER LA PROTEZIONE DI IMPIANTI FOTOVOLTAICICH10 1000V d.c. gPV SERIES FOR PHOTOVOLTAIC APPLICATIONS
grandezza codice IW In (A) Vn (V) potere di interruzione (kA) potenza dissipata (W) conf.size IW code In (A) Vn (V) breaking capacity (kA) power dissipation (W) pack.
1465002 2A 1000 30 1,00 101465004 4A 1000 30 1,25 101465006 6A 1000 30 1,65 101465008 8A 1000 30 1,90 10
CH10 1465010 10A 1000 30 2,30 10(10,3x38 mm) 1465012 12A 1000 30 2,40 10
1465016 16A 1000 30 2,50 101465020 20A 1000 30 3,25 101465025 25A 900 30 3,45 10
ApprovalOmologazione
Fusibile CH10 gR
CH10 gR Fuse
Fusibile CH10 gPV
CH10 gPV Fuse
Caratteristiche tecniche: pagina 10 Technical specifications: page 10
4 ITALWEBER
COMPONENTI PER IMPIANTI FOTOVOLTAICIFUSIBILI CILINDRICI E PORTAFUSIBILI PER CORRENTE CONTINUACOMPONENTS FOR PHOTOVOLTAIC APPLICATIONSCYLINDRICAL FUSES AND FUSEHOLDERS FOR DIRECT CURRENT
BASI SERIE PCF PER FUSIBILI CH10 600V, 900V O 1000V c.c.FUSEHOLDERS PCF SERIES FOR FUSES CH10 600V, 900V OR 1000V d.c.
tipo codice IW n. poli indicatore luminoso Vn max (V) In (A) conf.type IW code poles indicator light Vn max (V) In (A) pack.
PCF10 1x38 2401038D 1 – 1000 20 12PCF10 2x38 2402038D 2 – 1000 20 6PCF10 1x38/I 2411038D 1 LED 1000 20 12PCF10 2x38/I 2412038D 2 LED 1000 20 6
PINZE PER FUSIBILI CILINDRICIPLIERS FOR CYLINDRICAL FUSES
tipo codice IW per fusibili Pn max (W) Fissaggio conf.type IW code for fuses Pn max (W) Fixing pack.
HK1038V 0900504 CH10 4 a vite by screw 250HK10383 0900502 CH10 4 a saldare to be welded 250HK1451V 0900505 CH14 6 a vite by screw 250HK1451S 0900506 CH14 6 a saldare to be welded 250
SERIE CH14 700V c.c. aR PER LA PROTEZIONE DI IMPIANTI IN CORRENTE CONTINUACH14 700V d.c. aR SERIES FOR DIRECT CURRENT APPLICATIONS
grandezza codice IW In (A) Vn (V) potere di interruzione (kA) potenza dissipata (W) conf.size IW code In (A) Vn (V) breaking capacity (kA) power dissipation (W) pack.
1489005 5A 700 50 1,5 101489010 10A 700 50 4,0 101489015 15A 700 50 5,5 101489020 20A 700 50 6,0 10CH141489025 25A 700 50 7,0 10(14x51 mm)1489030 30A 700 50 9,0 101489032 32A 700 50 7,6 101489040 40A 700 50 8,0 101489050 50A 700 50 9,0 10
Warning: the PCF fuseholders cannot be open under load (DC-20 category).
Warning: pls. check power dissipation values. Maximun admitted values of fuseholders are often very low.
Attenzione: i portafusibili non sono sezionabili sotto carico (categoria DC-20).
Prestare attenzione alle potenze dissipate. I portafusibili hanno valori massimiammissibili spesso molto bassi.
DescrizioneI portafusibili sezionabili PCF per fusibili 10x38 mm,per utilizzo in corrente continua fino a 1000V possonoanche ospitare un fusibile di scorta. Per una efficaceprotezione delle stringhe degli impianti fotovoltaici si consiglia l’uso di fusibili con caratteristica di intervento di tipo F o gR.Le pinze portafusibili costituiscono una soluzione alternativa, ideale per l’uso su circuiti stampati.
DescriptionThe PCF fuseholders for 10x38 mm fuses can be usedin direct current up to 1000V. They can also host a backup fuse. For an effective protection of the photovoltaic strings, it is advisable to use fuses with F or gR time-current characteristic. The fuse pliers can be an alternative solution, ideal for use on printed circuit boards.
Norme - StandardsIEC EN 60947-1IEC EN 60947-3
Portafusibilesezionabile PCF10 2x38
PCF10 2x38Fuseholder
Fusibile CH14 aR
CH14 aR Fuse
Pinze per fusibili cilindrici
Pliers for cylindrical fuses
Dimensioni di ingombro: pagina 11 - Caratteristiche tecniche: pagina 11 Dimensions: page 11 - Technical specifications: page 11
5 ITALWEBER5 ITALWEBER
COMPONENTI PER IMPIANTI FOTOVOLTAICIINTERRUTTORI SEZIONATORI PER CORRENTE CONTINUACOMPONENTS FOR PHOTOVOLTAIC APPLICATIONSSWITCH DISCONNECTORS FOR DIRECT CURRENT APPLICATIONS
DescrizioneInterruttori sezionatori per corrente continua, in versione quadripolare (vedere gli schemi diconnessione dei morsetti a pagina 12.Particolarmente indicati per il sezionamento negli impianti fotovoltaici.N.B. Per un corretto utilizzo in corrente continua,si raccomanda la consultazione della tabella tecnica a pagina 12.
DescriptionSwitch-disconnectors for direct current application.The poles must be connected inseries (see page 12for the connection schemes). They are the perfectsolution for disconnecting the strings in photovoltaic plants. N.B. For a correct use of them, please consult the technical table on page 12
Norme - StandardsIEC EN 60947-3IEC EN 60364-7-712
INTERRUTTORE SEZIONATORE W80-00 4 POLI 800V c.c. 12,5A CATEGORIA DI UTILIZZO DC-21BSWITCH DISCONNECTOR W80-00 4 POLES 800V d.c. 12,5A UTILISATION CATEGORY DC-21B
tipo codice IW descrizione conf.type IW code description pack.
W80-00 3450080 corpo sezionatore (connessione a morsetto) switch disconnector body (clamp terminals) 1DS-EI01 3591201 manovra diretta direct handle 1DS-EN01 3591101(1) manovra rinviata esterna nera black interlock handle 1DS-ER01 3591111(1) manovra rinviata esterna giallo/rossa yellow/red interlock handle 1
INTERRUTTORE SEZIONATORE W160-0 4 POLI 800V c.c. 50A CATEGORIA DI UTILIZZO DC-21BSWITCH DISCONNECTOR W160-0 4 POLES 800V d.c. 50A UTILISATION CATEGORY DC-21B
tipo codice IW descrizione conf.type IW code description pack.
W160-0 3450160 corpo sezionatore (connessione a morsetto) switch disconnector body (clamp terminals) 1DS-EI01 3591201 manovra diretta direct handle 1DS-EN01 3591101(1) manovra rinviata esterna nera black interlock handle 1DS-ER01 3591111(1) manovra rinviata esterna giallo/rossa yellow/red interlock handle 1DS-DN01 3591520 supporto aggancio guida DIN DIN rail support 1
INTERRUTTORE SEZIONATORE W250-1 4 POLI 800V c.c. 175A CATEGORIA DI UTILIZZO DC-22ASWITCH DISCONNECTOR W250-1 4 POLES 800V d.c. 175A UTILISATION CATEGORY DC-22A
tipo codice IW descrizione conf.type IW code description pack.
W250-1 3450250 corpo sezionatore (connessione a bullone) switch disconnector body (screw connection) 1DS-EI11 3591203 manovra diretta direct handle 1DS-EN11 3591103(1) manovra rinviata esterna nera black interlock handle 1DS-ER11 3591113(1) manovra rinviata esterna giallo/rossa yellow/red interlock handle 1DS-PI11 3591503 ponticelli di connessione set 2 pz. connection device 1DS-CU12 3591513 calotta prezione terminali terminal protective cover 1
INTERRUTTORE SEZIONATORE W630-2 4 POLI 800V c.c. 280A CATEGORIA DI UTILIZZO DC-22ASWITCH DISCONNECTOR W630-2 4 POLES 800V d.c. 280A UTILISATION CATEGORY DC-22A
tipo codice IW descrizione conf.type IW code description pack.
W630-2 3450630 corpo sezionatore (connessione a bullone) switch disconnector body (screw connection) 1DS-EI21 3591204 manovra diretta direct handle 1DS-EN21 3591104(1) manovra rinviata esterna nera black interlock handle 1DS-ER21 3591114(1) manovra rinviata esterna giallo/rossa yellow/red interlock handle 1DS-PI21 3591504 ponticelli di connessione set 2 pz. connection device 1DS-CU22 3591514 calotta prezione terminali terminal protective cover 1
INTERRUTTORE SEZIONATORE W800-3 4 POLI 800V c.c. 625A CATEGORIA DI UTILIZZO DC-22ASWITCH DISCONNECTOR W800-3 4 POLES 800V d.c. 625A UTILISATION CATEGORY DC-22A
tipo codice IW descrizione conf.type IW code description pack.
W800-3 3450800 corpo sezionatore (connessione a bullone) switch disconnector body (screw connection) 1DS-EI31 3591205 manovra diretta direct handle 1DS-EN31 3591105(1) manovra rinviata esterna nera black interlock handle 1DS-ER31 3591115(1) manovra rinviata esterna giallo/rossa yellow/red interlock handle 1
ACCESSORIACCESSORIES
tipo codice IW descrizione conf.type IW code description pack.
D5LAU01 3591401 contatti ausiliari 1NA + 1NC auxiliary contacts 1NA + 1NC 1D5LAU02 3591411 contatti ausiliari 2NA + 2NC auxiliary contacts 2NA + 2NC 1
(1) Shaft extension included(1) Completa di albero di comando
Interruttore sezionatore W80-00
W80-00 switch disconnector
Interruttore sezionatore W160-0
W160-0 switch disconnector
Interruttore sezionatore W250-1
W250-1 switch disconnector
Interruttore sezionatore W630-2
W630-2 switch disconnector
Interruttore sezionatore W800-3
W800-3 switch disconnector
Dimensioni di ingombro: pagina 12 - Caratteristiche tecniche: pagina 12 Dimensions: page 12 - Technical specifications: page 12
6 ITALWEBER6 ITALWEBER
COMPONENTI PER IMPIANTI FOTOVOLTAICILIMITATORI DI SOVRATENSIONE E CONNETTORICOMPONENTS FOR PHOTOVOLTAIC APPLICATIONSSURGE ARRESTERS AND CONNECTORS
Norme - StandardsIEC EN 61643-1
Norme - StandardsIEC EN 61215IEC EN 61730
DescrizioneLimitatori di sovratensione in classe II per uso incorrente continua. Utilizzabili negli impianti fotovoltaicifino a tensioni di 1000V c.c. Corrente di scarica nominale:20kA (onda 8/20) e corrente di scarica massima: 40kA(onda 8/20). Per montaggio su guida DIN.
DescriptionClass II surge arrester for use in direct currentapplications. Ideal solution for protection of photovoltaicplants up to 1000V dc. Nominal discharge current: 20kA(8/20 wave) and maximum discharge current: 40kA (8/20wave). DIN rail mounting.
DescrizioneConnettori. Il sistema di interconnessione è compatibilecon la maggior parte dei tipi di connettori utilizzati nelleapplicazioni fotovoltaiche. Il sistema di sgancio è del tipo“elastic trigger” ed è stato studiato per evitare sganciaccidentali.
DescriptionConnectors. The interconnection system is compatiblewith most types of connectors used in the photovoltaicapplication. The release system is of the "elastic trigger"type and has been studied to avoid an accidental release.
LIMITATORI DI SOVRATENSIONE A VARISTORI E SPINTEROMETRI (GDT) 580V c.c.SURGE ARRESTERS WITH VARISTORS AND GAS DISCHARGE TUBE (GDT) 580V d.c.
tipo codice IW n. varistori n. GDT n. moduli Vn (V) Up (kV) conf.type IW code varistors n. GDT moduls Vn (V) Up (kV) pack.
ETITEC C 440/20 2+0 2441532 2 – 2 580V c.c. < 2,2 1ETITEC C 440/20 2+0 RC 2441533(1) 2 – 2 580V c.c. < 2,2 1ETITEC C 255/20 G GDT 2441910 – 1 1 255V c.c. < 1,2 1
(1) RC = with remote control(1) RC = con controllo remoto
LIMITATORI DI SOVRATENSIONE A VARISTORI 550V c.c. E 1000V c.c.SURGE ARRESTERS WITH VARISTORS 550V d.c. AND 1000V d.c.
tipo codice IW n. varistori n. moduli Vn (V) Up (kV) conf.type IW code varistors moduls Vn (V) Up (kV) pack.
ETITEC C 550/20 2445207 2 2 550V c.c. < 2,1 1ETITEC C 1000/20 2445208 3 3 1000V c.c. < 4,0 1ETITEC C 550/20 RC 2445210(1) 2 2 550V c.c. < 2,1 1ETITEC C 1000/20 RC 2445211(1) 3 3 1000V c.c. < 4,0 1
moduli varistore varistor modulesmodulo varistore 550V 2445222 2 2 550V c.c. < 2,1 1modulo varistore 1000V 2445223 3 3 1000V c.c. < 4,0 1
(1) RC = with remote control(1) RC = con controllo remoto
CONNETTORI 1000V c.c. IP67CONNECTORS 1000V d.c. IP67
tipo codice IW descrizione ø pin sez. cavo ø foro pannello conf.type IW code description ø pin cable sect. ø panel hole pack.
CSP-2 M 1002700 Connettore da parete maschio (-) Panel connector male (-) 4 mm 6 mm2 13,4 mm 100CSP-2 F 1002710 Connettore da parete femmina (+) Panel connector female (+) 4 mm 6 mm2 13,4 mm 100CSC-2 M 1002720 Connettore volante maschio (-) Cable connector male (-) 4 mm 6 mm2 – 100CSC-2 F 1002730 Connettore volante femmina (+) Cable connector female (+) 4 mm 6 mm2 – 100– 1002750 Pinza di crimpatura Hand crimp tool 4 mm 4 o 6 mm2 – 1
Material: PC PolycarbonateFlame class: UL94 V0Temperature range: -40° +90°External cable diameter: 5,7mm ÷ 7,2 mm
Materiale: PC PolicarbonatoClasse estinguenza: UL94 V0Temperatura di esercizio: -40° +90°Diametro Cavo esterno: 5,7mm ÷ 7,2 mm
Limitatore di sovratensioneETITEC C 1000/20 RC
ETITEC C 1000/20 RCsurge arrester
Connettori CSP-2
CSP-2 connectors
Pinza di crimpatura
Hand crimp tool
Limitatore di sovratensioneETITEC C 255/20 G GDT
ETITEC C 255/20 G GDTsurge arrester
Caratteristiche tecniche: pagina 13 Technical specifications: page 13
7 ITALWEBER
CENTRALINI DA PARETE IP65IP65 WALL MOUNTING CABINETS
tipo codice IW descrizione dimensioni (H x L x P) mm conf.type IW code description dimension (H x L x P) mm pack.
CT 14508 7000101 4/8 moduli 4/8 moduls 215 x 200 x 105 1CT 14512 7000110 6/12 moduli 6/12 moduls 290 x 240 x 105 1CT 14504 7000120 14/24 moduli 14/24 moduls 300 x 400 x 140 1
Plain size, excellent resistance in any point. Horizontal inspection door inpolycarbonate. DIN rail, plag for screw for double insulation and separatingplag are included.
Pareti lisce, massima robustezza in ogni punto. Sportello apertura orizzontalein Policarbonato trasparente ambrato. Completi di guida DIN, tappi coprivitiper doppio isolamento e tappo separatore.
Centralino CT14508
CT14508 Cabinet
COMPONENTI PER IMPIANTI FOTOVOLTAICIQUADRI PER PROTEZIONE SEZIONAMENTO E PARALLELO STRINGHECOMPONENTS FOR PHOTOVOLTAIC APPLICATIONSPANELS FOR STRINGS PARALLEL CONNECTION, PROTECTION AND DISCONNECTION
DescrizioneQuadri di parallelo, protezione e sezionamento dellestringhe degli impianti fotovoltaici. I fusibili di protezionevanno ordinati a parte. Il cablaggio del quadro è su richiesta. I prodotti sotto riportati costituisconounicamente degli esempi applicativi.N.B. Possiamo realizzare quadri su disegno e specifiche del cliente.
DescriptionPanels for photovoltaic strings parallel connection,protection and disconnection. The protection fusesmust be ordered separately. The cabling of the panelis on request. The below indicated products are only examples. N.B. We can make panels according to customer drawings and specifications.
QUADRI PROTEZIONE E PARALLELO PER 2, 4 O 6 STRINGHEPANELS FOR PARALLEL CONNECTION AND PROTECTION OF 2, 4 OR 6 STRINGS
tipo codice IW n. portafusibili In (A) Vn (V) dimensioni conf.(H x L x P) mm
type IW code fuseholders In (A) Vn (V) dimension pack.(H x L x P) mm
2 stringhe 2 strings 7852020 2 x PCF10 2x38 20 1000V c.c. 215 x 200 x 105 14 stringhe 4 strings 7853020 4 x PCF10 2x38 20 1000V c.c. 290 x 240 x 105 16 stringhe 6 strings 7854020 6 x PCF10 2x38 20 1000V c.c. 300 x 400 x 140 1
N. 1 varistor surge arrester type ETITEC C 1000/20 RC is included in all versionsProtection degree: IP 65
Tutte le versioni comprendono n. 1 scaricatore a varistori 1000V c.c.tipo ETITEC C 1000/20 RCGrado di protezione: IP 65
QUADRI PROTEZIONE, SEZIONAMENTO E PARALLELO PER 8 O 12 STRINGHEPANELS FOR PARALLEL CONNECTION, PROTECTION AND DISCONNECTION OF 8 OR 12 STRINGS
tipo codice IW n. portafusibili sezionatore In (A) Vn (V) dimensioni conf.(H x L x P) mm
type IW code fuseholders switch In (A) Vn (V) dimension pack.disconnector (H x L x P) mm
8 stringhe 8 strings 7855020 16 x PCF10 1x38 W160-0 50A 800V c.c. 570 x 380 x 185 112 stringhe 12 strings 7856020 24 x PCF10 1x38 W250-1 175A 800V c.c. 570 x 380 x 185 1
N. 1 varistor surge arrester type ETITEC C 1000/20 RC is included in all versionsProtection degree: IP 65
N.B. Fuses must be ordered separately, see on page 3
Tutte le versioni comprendono n. 1 scaricatore a varistori 1000V c.c.tipo ETITEC C 1000/20 RCGrado di protezione: IP 65
N.B. I fusibili non sono inclusi, per la scelta vedi pagina 3
Quadro 2 stringhe
2 strings panel
Quadro 8 stringhe
8 strings panel
8 ITALWEBER
ESEMPI EXAMPLES
COMPONENTI PER IMPIANTI FOTOVOLTAICIQUADRI PER PROTEZIONE SEZIONAMENTO E PARALLELO STRINGHECOMPONENTS FOR PHOTOVOLTAIC APPLICATIONSPANELS FOR STRINGS PARALLEL CONNECTION, PROTECTION AND DISCONNECTION
12 stringhe12 strings
3 stringhe3 strings
2 stringhe2 strings
2 stringhe2 strings
4 stringhe4 strings
9 ITALWEBER9 ITALWEBER9 ITALWEBER
FUSIBILI SERIE “C”SERIES "C" FUSES
Caratteristiche tecniche - Technical specifications
p
FUSIBILI SERIE NH DC 440V, 750V E 1000VSERIES NH DC 440V, 750V AND 1000V FUSES
Dimensioni in mm e caratteristiche tecniche - Dimensions in mm and technical specifications
tipo dimensioni - dimensionstype A B C D E F G H K
00C 79 53 47 35 15 21 52 7,5 600 79 53 47 35 15 28 56 12,0 61C 135 68 65 40 15 28 61 12,0 61 135 72 65 40 20 46 65 14,0 6
NH DC 440V
tipo dimensioni - dimensionstype A B C D E F G H K I
0 125 72 66 50 30 15 60 10 6 351C 135 72 66 55 30 15 65 10 6 40
C
B
A
E
F
I G
H
D
NH DC 750V NH DC 1000V
Caratteristiche d’intervento tempo-correnteTime-current characteristics
tipo dimensioni - dimensionstype A B C E G P R M O
1 194 24 40 46 61,5 20,5 13,7 50 462 209 30 48 54 71,0 27,3 16,2 59 543 209 37 60 64 82,0 35,6 17,0 70 64
NH DC 1100V
DIMENSIONI E CARATTERISTICHE TECNICHEFUSIBILI SERIE NH DC gR
DIMENSIONS AND TECHNICAL SPECIFICATIONSSERIES NH DC gR FUSES
10 ITALWEBER
FUSIBILI SERIE “C”SERIES "C" FUSES
Caratteristiche tecniche - Technical specifications
DIMENSIONI E CARATTERISTICHE TECNICHEFUSIBILI EXTRARAPIDI SERIE CHDIMENSIONS AND TECHNICAL SPECIFICATIONSSERIES CH ULTRAQUICK FUSES
FUSIBILI CILINDRICI EXTRARAPIDI SERIE CH c.c.SERIES CH d.c. gR/aR ULTRAQUICK FUSES
Caratteristiche tecniche - Technical specifications
CH10 gR 600V c.c. CH10 gr 900V c.c.
CH10 gPV 1000V c.c. CH14 aR 700V c.c.
Caratteristiche d’intervento tempo-correnteTime-current characteristics
Caratteristiche d’intervento tempo-correnteTime-current characteristics
11 ITALWEBER11 ITALWEBER
PORTAFUSIBILI SERIE NHU PK PKU PCF10 E PINZESERIES NHU PK PKU PCF10 FUSEHOLDERS AND PLIERS
tipo dimensioni - dimensionstype A B C D E F G H
HK1038V 13,0 14,0 18,0 4,2 5,0 – – –HK10383 12,3 9,8 19,0 2,0 2,0 0,75 11,0 4,0HK1451V 16,0 16,0 23,0 4,2 6,5 – – –HK1451S 16,0 14,0 15,5 5,0 3,5 0,75 11,0 4,0
Pinze Pliers
Fissaggio a viteFixing by screw
Fissaggio a saldareFixing to be welded
Portafusibili PCF10 Fuseholders PCF10
Dimensioni in mm - Dimensions in mm
tipo dimensioni - dimensionstype A B C D E F G H K L M N O P Q
NHU00 120 100 37 20 86 58,0 23,0 56,5 84,5 146 M8 25 – 7,5 15,0NHU0 170 150 47 24 122 63,0 29,0 74,0 91,5 185 M8 25 – 7,5 15,0PK0 170 150 33 20 130 60,0 4,5 74,0 – – M8 25 – 7,5 –NHU1 200 175 60 28 148 77,5 35,0 80,0 123,0 250 M10 25 30 10,5 20,5PK1 200 175 55 26 141 81,0 10,0 80,0 – – M10 25 – 10,5 –PKU 1/1200 – 232 56 25 – 84,5 10,0 140,0 – – M10 – – 17,5 –PKU 2/1200 – 257 64 30 – 100,0 10,0 140,0 – – M10 – – 17,5 –PKU 3/1200 – 270 68 40 – 103,0 10,0 140,0 – – M12 – – 25,0 –
M
BHENA
C
D
P
G
K
F
tipo PK PKUtype PK PKU
D
PQ
ABNO
C
P
D
C
øø Q
ABN
FG
MHL E
K
tipo NHUtype NHU
tipo NHU00 e 0type NHU00 and 0
tipo NHU1type NHU1
DIMENSIONI E CARATTERISTICHE TECNICHEBASI PORTAFUSIBILI PER FUSIBILI NH E CILINDRICIDIMENSIONS AND TECHNICAL SPECIFICATIONSFUSEHOLDERS FOR NH AND CYLINDRICAL FUSES
12 ITALWEBER12 ITALWEBER
INTERRUTTORI SEZIONATORI PER CORRENTE CONTINUASWITCH DISCONNECTORS FOR DIRECT CURRENT APPLICATIONS
Caratteristiche tecniche e dimensioni in mm - Technical specifications and dimensions in mm
DIMENSIONI E CARATTERISTICHE TECNICHEINTERRUTTORI SEZIONATORI PER CORRENTE CONTINUADIMENSIONS AND TECHNICAL SPECIFICATIONSSWITCH DISCONNECTORS FOR DIRECT CURRENT APPLICATIONS
W160-0 Foratura pannello Drilling template
W250-1 Foratura pannello Drilling template
W630-2 Foratura pannello Drilling templateW800-3
tipo Type A C E F G H I J K L M N O R (max) R (min) øP øTW630-2 275 65 130 145 160 205 235 30 290 245 5 30 121 119 18 6,5 M10W800-3 325 75 150 175 190 250 290 40 340 285 8 39 137 108 18 9 M14
W80-00 Foratura pannello Drilling template
Tipo Type W80-00 W160-0 W250-1 W630-2 W800-3Tensione di isolamento (V) 800 1000 1000 1000 1000Insulating voltage (V)Tensione di impulso (kV) 8 8 8 12 12Impuls withstand voltage (kV)
48V DC23A 80A DC23A 160A DC23A 250A DC23A 630A DC23A 800A
Classe di impiego, 110V DC23A 80A DC23A 160A DC23A 250A DC23A 630A DC23A 800A
correnti e tensioni nominali 230V DC23A 63A DC23A 125A DC23A 250A DC23A 630A DC23A 800A
per utilizzo in c.c. 400V DC22A 15A DC22A 50A DC23A 200A DC23A 500A DC23A 630A500V DC21B 25A DC21B 85A DC23A 200A DC23A 500A DC23A 630A
Utilization category, 600V DC21B 20A DC21B 65A DC22A 190A DC22A 300A DC22A 835A
rated current and voltages 750V DC21B 15A DC21B 55A DC22A 185A DC22A 300A DC22A 670A
for d.c. applications 800V DC21B 12,5A DC21B 50A DC22A 175A DC22A 280A DC22A 625A850V DC20A – DC21B 45A DC22A 175A DC22A 270A DC22A 550A900V DC20A – DC21B 40A DC22A 125A DC22A 270A DC22A 500A
Corrente di corto circuito max (kA picco)Max shorts circuit current (kA peack) 5 10 14 26 60
Schemi di connessioneConnection diagram
13 ITALWEBERITALWEBER13
Tipo Type ETITEC C 255/20G ETITEC C 440/20Normativa Standard IEC 61643-1Categoria IEC/VDE IEC/VDE category II / CMax tensione operativa (AC/DC) Uc Max operating voltage (AC/DC) Uc 255 / 255 V 440 / 580 VCorrente di scarica nominale (8/20) In Nominal discharge current (8/20) In 20 kAMax corrente di scarica (8/20) Imax Max discharge current (8/20) Imax 40 kALivello di protezione a In (8/20) Protection level at In (8/20) – 2,2 kVLivello di protezione a In (1,5/50) Protection level at In (1,5/50) 1,2 kV –Tempo di risposta Response time <100 ns <25 nsCorrente residua alla Uc IPE Residual current at Uc IPE 0 <1,5 mATorsione Torque max 4,5 NmFusibile di back-up (se alim. >125A) Back-up fuse (if mains >125A) – 125A gGTemperatura operativa Temperature range da -40°C a + 80°CSezione cavi Connection cable section max 25 mm2
Montaggio Mounting interno su guida DIN internal on DIN railGrado di protezione Protection degree IP 20Materiale corpo Casing material termoplastico UL94-V0 thermoplastic UL94-V0
Dati aggiuntivi per contatto di segnalazione ETITEC C-RC Additional data for remote control ETITEC C-RCDati elettrici contatto Switching data AC: 250V / 0,5A; 125V / 3ASezione cavi Connection cable section max 1,5 mm2
Torsione Torque max 0,25 Nm
Tipo Type ETITEC C 550/20 ETITEC C 1000/20Normativa Standard IEC 61643-1Categoria IEC/VDE IEC/VDE category II / CMax tensione operativa (DC) Uc Max operating voltage (DC) Uc 550V DC 1000V DCCorrente di scarica nominale (8/20) In Nominal discharge current (8/20) In 20 kAMax corrente di scarica (8/20) Imax Max discharge current (8/20) Imax 40 kALivello di protezione a In (8/20) Protection level at In (8/20) <2,1 kV <4,0 kVTempo di risposta Response time <25 nsCorrente residua alla Uc IPE Residual current at Uc IPE <1,5 mATorsione Torque max 4,5 NmFusibile di back-up (se alim. >125A) Back-up fuse (if mains >125A) 125A gGTemperatura operativa Temperature range da -40°C a + 80°CSezione cavi Connection cable section max 25 mm2
Montaggio Mounting interno su guida DIN internal on DIN railGrado di protezione Protection degree IP 20Materiale corpo Casing material termoplastico UL94-V0 thermoplastic UL94-V0
Dati aggiuntivi per contatto di segnalazione ETITEC C-RC Additional data for remote control ETITEC C-RCDati elettrici contatto Switching data AC: 250V / 0,5A; 125V / 3ASezione cavi Connection cable section max 1,5 mm2
Torsione Torque max 0,25 Nm
LIMITATORI DI SOVRATENSIONE TIPO ETITEC CSURGE ARRESTERS ETITEC C TYPE
Caratteristiche tecniche - Technical specifications
CARATTERISTICHE TECNICHELIMITATORI DI SOVRATENSIONETECHNICAL SPECIFICATIONSSURGE ARRESTERS
ETITEC C 2+0 RC
ETITEC C 550/20 RC ETITEC C 1000/20 RC
ETITEC C 255/20GSchemi di collegamento Connection diagrams
Schemi di collegamento Connection diagrams
ITALWEBER SPA si riserva la facoltà di apportare modifiche e/o migliorie ai prodotti del presente catalogosenza l’obbligo di darne preavviso.Stampa: ARTI GRAFICHE COLOMBO sas - Muggiò (MI)
ITALWEBER SPA has the right to change and/orimprove the products included in this cataloguewithout any notice.Printing: ARTI GRAFICHE COLOMBO - Muggiò (MI)
Serie RBCARATTERISTICHE
Dissipatore ad alta conducibilità termica.Profilo del radiatore progettato per la massima dissipazione del calore, sia con ventilazione naturale che forzata.Trattamento superficiale che garantisce un’ottima resistenza agli urti ed agli agenti chimici esterni.Protezione dell’elemento resistivo realizzato con resina termoindurente che, per l’elevata conduttività termica e la minima distorsione, è adatta a sopportare alte temperature.Avvolgimento realizzato con uniformità di passo e massima copertura dell’intero supporto, per ottenere un alto fattore dissipativo. Supporto rettificato per permettere la massima uniformità di avvolgimento.Marcatura sulla sommità del radiatore per una facile identificazione dopo il montaggio.Realizzazione di tutte le connessioni mediante puntatura elettrica.
RESISTORI A FILO IN DISSIPATOREDI ALLUMINIO DA 10 W A 250 W
SpecificheSPECIFICHE ELETTRICHE
- Valori ohmiciSerie E24. Per valori inferiori o superiori alla Gamma Valori consultare il costruttore.- TolleranzaStandard 5%. Disponibili su richiesta tolleranze fino a 1%.- Coefficiente di temperatura±30 ppm R > 20 Ohm±50 ppm 1 Ohm < R < 20 Ohm±100 ppm 0.1 Ohm < R < 1 Ohm- Rigidità dielettrica1500 Vac per il tipo RB102500 Vac per i tipi RB25 e RB503500 Vac per i tipi RB75, RB101, e RB1504500 Vac per i tipi RB100 E RB250- Resistenza di isolamento10000 MOhm minimo1000 MOhm dopo le prove di umidità.- Sovraccarico5 secondi a 5 volte la potenza nominale.- Non induttiviAvvolgimenti non induttivi con metodo Ayrton-Perry
SPECIFICHE MECCANICHE- Sforzo sui terminali6 Kg alla trazione; 3 Nm per RB100 e 4 Nm per RB250 alla torsione.- SaldabilitàIn accordo con il metodo 208 MIL-STD-202L’uso di stagno per alte temperature è indispensabile quando i resistori vengono utilizzati a potenze vicine a quella nominale.
MATERIALI- SupportoSteatite o allumina rettificato.- Elemento resistivoLeghe in rame-nichel o nichel-cromo con coefficiente di temperatura determinato.- CapsuleAcciaio inox.- IncapsulanteResina epossidica per alte temperature (molded)-DissipatoreAlluminio anodizzato- TerminaliCopperweld da RB10 a RB150.Acciaio inox per RB100 e RB250.
DERATINGQuesti resistori possono essere impiegati con temperature da -55°C a +250°C.Per utilizzarli a temperature ambiente maggiori di 25°C occorre tener conto di una riduzione di potenza con derating lineare da piena potenza a zero a 250°C.
Questi resistori eguagliano o eccedono quanto specificato nella MIL - PRF - 18546 G.
SERIE RB 9IT 2010Resistori a filo in dissipatore
di alluminio da 10 W a 250 W
RB10
RB25
RB50
RB75
RB101
RB150
RB100
RB250
RE65
RE70
RE75
-
-
-
RE77
RE80
12
25
50
75
100
150
150
250
6
12.5
20
35
40
55
75
100
0.01-10K
0.01-18K
0.01-68K
0.1-50K
0.1-70K
0.1-100K
0.1-100K
0.1-120K
265
550
1250
1400
1900
2500
1900
2300
5.1
3
1.9
1.1
1
1
0.84
0.66
6
14
35
85
115
165
500
900
415x1
535x1
930x1.5
995x3
995x3
995x3
930x3
930x3
Tipo ATETipo
MIL-PRF-18546 G
Potenza Nom.(W)
Pmax senza pannello
(W)
Aum.Temp. con pannello
(W)
GammaValori(Ohm)
TensioneLimite
(V)
Peso
(g)
Dimensioni Pannello
(cm² x mm)
Tipo ATE A B C D E F G H J K L M N ØDimensioni (mm)
RB10 20.4
27.2
29.2
47
47
47
71.5
76
±0.2
35
49
71
73
89
122
139
178
±1
10
14
16
24
24
24
44.5
55.6
±0.2
11
14
16
27
27
27
46
54
±0.2
2.4
4.4
5.2
9.5
14.5
19.5
9.6
7.8
±0.5
2
2
2
3.5
3.5
3.5
5
6.3
±0.2
2
2
2
3
3
3
M5
M6
±0.2
2.2
2.2
2.2
3.2
3.2
3.2
-
-
±0.2
2.4
3.2
3.2
4.4
4.4
4.4
4.8
4.8
±0.2
-
-
-
-
-
-
69.8
98.4
±0.2
15.9
19.8
21.5
37
37
37
57.1
63.5
±0.2
5
6.5
7
11.5
11.5
11.5
20
25.5
±0.2
19
27
50
48
64
97
89
114
±0.5
14.3
18.3
39.7
29
35
58
-
76.2
±0.2
RB25
RB50
RB75
RB101
RB150
RB100
RB250
Toll.
D
C
H K
J F
M
E
B
N
solo RB250
RB100 - RB250
F
L
G A
solo RB250
NRB75 - RB101 - RB150
J F
E
B
G A
∅
Lsolo RB150
HC
K
D
= =
HC
K
D
J F
E
B
N
G A
L
∅
RB10 - RB25 - RB50
solo RB150
SERIE RB10 IT 2010Resistori a filo in dissipatoredi alluminio da 10 W a 250 W
Serie RB106
RESISTORI A FILO DI POTENZA INDISSIPATORE DI ALLUMINIO AD ALTOISOLAMENTO SUPERFICIALE
SPECIFICHE ELETTRICHE- Valori ohmiciSerie E24. Per valori inferiori o superiori alla Gamma Valori consultare il costruttore- TolleranzaStandard 5%. Disponibili su richiesta tolleranze fino a 1%- Coefficiente di temperaturaDa ±100 a ±30 ppm da R10 a Rmax- Rigidità dielettrica5000Vac / 7000Vac picco- Distanza di isolamento superficialeRB106 > 22mmRB256 > 25 mm- Resistenza di isolamento10000 MOhm minimo1000 MOhm dopo le prove di umidità- Sovraccarico5 secondi a 5 volte la potenza nominale- Non induttiviAvvolgimenti non induttivi con metodo Ayrton-Perry
Questi resistori eguagliano o eccedono quanto specificato nella MIL - PRF - 18546 G
Altri dati tecnici come per RB100 e RB250 standard
Tipo ATE Tipo MILPRF-18546 G
Potenza Nom.(W)
GammaValori(Ohm)
TensioneLimite(V)
Peso(g)
Dimensioni Pannello(cm² x mm)
RB106
RB256
RE77
RE80
150
250
0.1 - 100K
0.1 - 120K
1900
2300
500
900
930 x 3
930 x 3
Tipo ATE Dimensioni (mm)A B C D E F G H J K P Q R S T V Z
57.1 46 71.5 44.5 20 5 69.8 89 139 4.8 - -
- - -
25 9.6 M5 32 12
63.5 54 76 55.6 25.5 6.3 98.4 114 178 4.8 22.2 76.2 32 7.8 M6 32 16
±0.2 ±0.2 ±2 ±0.2 ±0.2 ±0.2 ±0.2±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5
RB106
RB256
Toll.
SERIE RB10614 IT 2010RB106RB256
Resistori a filo di potenza in dissipatoredi alluminio ad alto isolamento superficiale
GQ
PS
HR
J
Z
ØV
K
A
T
2 Dadi 1 Rondella 1 Grover
RB106 - RB256
DE
F
CB
VRLABatteries
January 2012
Productoverview
VRLA Batteries Overview
pbq®
Leadinginquality
Model Nominal voltage (V) Capacity L (mm) W (mm) H (mm) H (incl. terminals
mm)Weight (Approx)
kg Terminals
pbq 33-12 GEL 12 33 195 130 155 180.0 10.2 M6
pbq 40-12 GEL 12 40 197 165 170 175.0 13.8 M6
pbq 60-12 GEL 12 60 250 160 178 200.0 19.8 M6
pbq 95-12 GEL 12 95 306 169 211 233 27 M8
pbq 100-12 GEL 12 100 330 171 214 224 30.5 M8
pbq 110-12 GEL 12 110 281 267 207 210 32.5 M8
VRLABatteries
January 2012
Productoverview
Generalpurpose4and6voltSeriesA large number of manufacturers are shrinking their product range by dropping the lower capacity models in general and the 6 volt batteries in particular. However, pbq has a full series of 6 volt models available for a wide range of applications and intents to keep this range in production for many years to come. These batteries have been designed for a functional life of 4-5 years at an operating temperature of 25oC in a standby application.
Model Nominal Voltage (V) Capacity (Ah) L (mm) W(mm) H (mm)
H (incl. terminals mm)
Weight (Approx) kg Terminals
pbq 3.5-4 4 3.5 91 35 61 64 0.49 Faston 187
pbq 1.2-6 6 1.2 97 24 52 58 0.31 Faston 187
pbq 3.2-6 6 3.2 134 34 61 67 0.65 Faston 187
pbq 3.5-6 6 3.5 194 25 50 56 0.62 Faston 187
pbq 4.5-6 6 4.5 47 70 101 107 0.77 Faston 187
pbq 7-6 6 7 151 34 94 100 1.22 Faston 187
pbq 12-6 6 12 151 50 94 100 2 Faston 187
Model Nominal Volt-age (V) Capacity (Ah) L (mm) W(mm) H (mm)
H (incl. termi-nals mm)
Weight (Approx) kg Terminals
pbq 0.8-12 12 0.8 96 25 62 62 0.34 AMP Connector
pbq 1.2-12 VdS 12 1.2 97 48 52 58 0.63 Faston 187
pbq 1.3-12 12 1.3 97 48 52 58 0.63 Faston 187
pbq 2.3-12 VdS 12 2.3 178 35 61 67 0.99 Faston 187
pbq 2.6-12 12 2.6 178 34 61 67 0.99 Faston 187
pbq 2.9-12 12 2.9 79 55.5 98.5 102 1.05 Faston 187
pbq 3.2-12 VdS 12 3.2 134 67 61 67 1.4 Faston 187
pbq 3.4-12 12 3.4 134 67 61 67 1.4 Faston 187
pbq 4-12 12 4 195 47 70 74 1.62 Faston 187
pbq 5.2-12 12 5.2 90 70 102 108 1.7 Faston 250
pbq 7-12 VdS 12 7 151 65 93.5 100 2.32 Faston 187
pbq 7-12 (250) 12 7 151 65 93.5 100 2.32 Faston 250
pbq 12-12 VdS 12 12 151 98 95 101 3.67 Faston 250
pbq 18-12 VdS 12 18 181 76 166 166 6.15 M5 Nut & Bolt
pbq 26-12 VdS 12 26 175 166 125 125 9.6 M5 Nut & Bolt
pbq 28-12W 12 28 165 125 175 175 9.3 Faston 250
pbq 40-12 VdS 12 40 197 165 171 171 14.3 M6 Nut & Bolt
pbq 65-12 F VdS 12 65 350 167 179 186 21.2 M8 Nut & Bolt
Generalpurpose12voltSeriesWith a range of well over 50 models, pbq offers one of the widest selections in the battery industry. The batteries are designed with the cost and quality conscious user in mind offering an excellent price/performance ratio. The functional life is 4-5 years at an operating temperature of 25oC.
VdSapprovedVRLABatteriesThe VdS-approved pbq batteries form a special range that has been tested and qualified by the German VdS institute. The concept behind VdS recognition; ensuring tested and certified quality in the products and services being offered in the safety and security markets, is of equally advantageous for user and supplier.
FlameRetardantABSCasingAll VdS models are accomplished in Flame Retardant ABS casing. Due to the right choice of the flame retardant, the batteries remain RoHS Compliant.
Professional Battery Quality is what it’s all about. The pbq brand offers an excellent price - performance ratio and a wide selection of models for all applications. All products are made under ISO specifications and are vigorously tested before they are released for sale to our customers and Distribution Partners. No fewer than seven different ranges are offered
Dimensionsmayvarywithin±2mm.
Dimensionsmayvarywithin±2mm.
VRLABatteries
January 2012
Productoverview
Model Nominal Voltage (V) Capacity (Ah) L (mm) W(mm) H (mm)
H (incl. termi-nals mm)
Weight (Approx) kg Terminals
pbq 7CY-12 12 7 151 65 94 100 2.35 Faston 250
pbq 12C-12 12 12 151 98 94 98 4.2 Faston 250
pbq 17C-12 12 17 181 77 167 167 5.8 M5 Nut & Bolt
pbq 26C-12 12 26 175 166 125 125 9.6 M5 Nut & Bolt
pbq 33C-12 12 33 210 129 168 179 11.5 M6 Nut & Bolt
pbq 40C-12 12 40 197 165 171 171 14.6 M6 Nut & Bolt
pbq 65C-12 12 65 350 166 174 174 22.8 M6 Nut & Bolt
pbq 80C-12 12 80 329 172 215 238 31.2 M6 Nut & Bolt
pbq 20HPC-12 12 20 181 76 166 166 6.6 M5 Nut & Bolt
CyclicSeriesThe pbq cyclic batteries differ from standard batteries in several ways: the lead plates are made of an other alloy and the grids are shaped differently than those found in standard VRLA batteries. Due to the addition of other metals, the lead plates are harder while the different grid shape ensures an excellent conductivity and improved adhesion between the plates and the paste.
HighDischargeRateSeriesThe range of special High Discharge models offer excellent characteristics for applications that require very high discharge rates. Designed for a functional life of 4-5 years at 25oC in backup applications, these batteries are ideal for space limited ap-plications requiring more power than can be delivered by a standard battery. For example, the 9Ah version has dimensions equal to those of a standard 7Ah but contains nearly 30% more energy.
Model Nominal Voltage (V) Capacity (Ah) L (mm) W(mm) H (mm)
H (incl. terminals mm)
Weight (Approx) kg Terminals
pbq 5.5HR-12 12 5.5 90 70 102 106 1.88 Faston 250
pbq 6.5HR-12 12 6.5 151 52 94 99 2.2 Faston 187
pbq 9HR-12 12 9 151 65 94 100 2.8 Faston 250
pbq 15HR-12 12 15 151 98 94 100 4.2 Faston 250
pbq 22HiR-12 12 22 181 77 167 167 6 M5 Bold & Nut
pbq 33HR-12 12 33 175 166 123 125 10 M5 Bold & Nut
pbq 40HiR-12 12 40 196 166 171 171 14.8 M6 Insert
pbq 50HiR-12 12 50 196 166 170 170 15.00 M5 Insert
pbq 55HiR-12 12 55 230 138 208 226 17.50 M6 Insert
Model Nominal Voltage (V) Capacity (Ah) L (mm) W(mm) H (mm)
H (incl. terminals mm)
Weight (Approx) kg Terminaals
pbq 100-6LL 6 100 194 170 205 210 16.5 M6 Insert
pbq 225-6LL 6 225 320 176 225 230 30.5 M8 Insert
pbq 7-12L 12 7 151 51 94 100 2.35 Faston 250
pbq 12-12L 12 12 151 98 95 101 3.67 Faston 250
pbq 17-12L 12 17 181 77 167 167 5.5 M5 Insert
pbq 28-12L 12 28 166 175 125 125 8.1 M5 Insert
pbq 33-12L 12 33 195 130 155 168 11 M6 Insert
pbq 40-12L 12 40 197.5 165.5 170 170 14.7 M6 Insert
pbq 55-12LL 12 55 239 133 205 210 18 M6 Insert
pbq 65-12LL 12 65 350 167 179 179 23.4 M6 Insert
pbq 80-12LL 12 80 350 167 179 179 24 M6 Insert
pbq 100-12LL 12 100 330 171 215 220 32 M6 Insert
pbq 120-12LL 12 120 410 176 227 227 38 M8 Insert
pbq 150-12LL 12 150 482 170 242 242 47 M8 Insert
pbq 200-12LL 12 200 522 238 218 223 65 M8 Insert
pbq 230-12LL 12 230 520 269 203 208 72.6 M8 Insert
10-yearLongLifeSeriesThese VRLA batteries use thicker plates than the standard models. The pbq LongLife batteries have an excellent performance in both float and cyclic use. The casing is made of Flame Retardant ABS and still comply to the RoHS regulations. This battery is the right choice for UPS applications. The batteries comply to the Eurobat standard High Performance.
Dimensionsmayvarywithin±2mm.
Dimensionsmayvarywithin±2mm.
Dimensionsmayvarywithin±2mm.
VRLABatteries
January 2012
Productoverview
FrontAccessSeriesThis range of batteries has been designed for use in 19” or 23" cabinets commonly found in telecommunication applications and larger UPS systems. Due to their space-saving design 4 batteries can be mounted side-to-side occupying one shelve in a cabinet. Since the connections are on the front of the battery there is no need to leave a space above the batteries for the measurement of individual battery voltage or maintenance of the connections.
Model Nominal Voltage (V) Capacity (Ah) L (mm) W(mm) H (mm) H (incl.
terminals mm)Weight
(Approx) kg Terminals
pbq 50-12FA 12 50 277 106 222 222 17.3 M6
pbq 100-12FA 12 100 508 110 238 238 32 M6
pbq 105-12FA 12 105 395 110 286 286 35 M8
pbq 125-12FA 12 125 436 108 317 317 40 M8
pbq 140-12FA 12 140 550 111 297 297 49.5 M8
pbq 155-12FA 12 155 546 125 315 315 59 M8
pbq 180-12FA 12 180 546 125 317 327 58.5 M8
2VoltSCSeriesThe SC (Single Cell) or monoblock series is made of individual cells each providing 2 Volt. By combining multiple cells, batteries of nearly every voltage and capacity can be made. Depending on the capacity of the cell, one, two or four connection points for the positive and negative connections are available.
Model Nominal Voltage (V) Capacity (Ah) L (mm) W(mm) H (mm)
H (incl. terminals mm)
Weight (Approx) kg Terminals
pbq SC-100 2 100 171 72 206 211 7.2 M8 Insert
pbq SC-200 2 200 173 111 329 341 15 M8 Insert
pbq SC-300 2 300 171 151 330 342 20 M8 Insert
pbq SC-400 2 400 211 176 329 341 28 M8 Insert
pbq SC-500 2 500 241 173 330 365 33 M8 Insert
pbq SC-600 2 600 302 175 331 343 40 M8 Insert
pbq SC-800 2 800 410 175 330 342 57 M8 Insert
pbq SC-1000 2 1000 475 175 330 340 66.5 M8 Insert
pbq SC-1500 2 1500 400 350 345 382 100 M8 Insert
pbq SC-2000 2 2000 490 350 345 382 132 M8 Insert
pbq SC-3000 2 3000 710 350 345 382 210 M8 Insert
FullGelThe pbq gel batteries are VRLA batteries with a gelled electrolyte; the sulphuric acid is mixed with silica fume, which makes the resulting mass gel-like and immobile. This process decreases significantly the evaporation of hydrogen and the gelled electrolyte will also not stratify, which makes equalization charging redundant.Gel batteries are best used in VERY DEEP cycle application and may last a bit longer under hot weather circumstances. The recharge voltage on this type of battery is lower than the other styles of lead acid battery.
Model Nominal voltage (V) Capacity L (mm) W (mm) H (mm) H (incl. terminals
mm)Weight (Approx)
kg Terminals
pbq 33-12 GEL 12 33 195 130 155 180.0 10.2 M6
pbq 40-12 GEL 12 40 197 165 170 175.0 13.8 M6
pbq 60-12 GEL 12 60 250 160 178 200.0 19.8 M6
pbq 95-12 GEL 12 95 306 169 211 233 27 M8
pbq 100-12 GEL 12 100 330 171 214 224 30.5 M8
pbq 110-12 GEL 12 110 281 267 207 210 32.5 M8
Dimensionsmayvarywithin±2mm.
Dimensionsmayvarywithin±2mm.
Dimensionsmayvarywithin±2mm.
LithiumFerroPhosphate
October 2011
Productoverview
Lithium Ferro Phosphate
pbq®
Leadinginquality
LithiumFerroPhosphate
October 2011
Productoverview
EnergydensityThe extreme high energy density of the chemistry makes the battery light and compact. It reduces the required space so that it limits the size of your application, or -if it is a replacement for an other chemistry- it gives you the opportunity to put more amphours in the same volume.In large UPS systems it directly saves you money, where you can reduce the footprint of your cabinet and limit the expensive square meters. Due to the reduced weight of the batteries, the floor load is less avoiding special construction measurements. Your service staff will acclaim less weight during (re)placement. It is obvious that these advantages deduct certain indirect costs.
LiFePO4The pbq Lithium Ferro Phosphate battery is a product with great performance. It is even more. It is a total concept, serving all the parties down stream; from the very first production step, to the user, to transportation and even to the recycler.
The pbq LiFePO4 concept embraces a long service life, optimal energy density in both volume as well as weight and a high grade of safety. The battery contains everything you need in a closed blue flame retardant casing (V0). Just connect it to your application without worrying about safety features.
ServicelifeThe pbq LiFePO4 battery has a service life of more than 2000 cycles at 100% depth of discharge and a remaining capacity of 80%! This long lasting cyclic use offers an uninterupted use of the application. It also reduces service costs, downtime of the equipment and replacements of the battery. Just calculate what this will save over time and see that it is worth to invest in.The calculated design life of the battery in stand-by use is more than 10 year, which is equivalent to the Eurobat standard High Performance.
TemperatureThe pbq LiFePO4 has a wide temperature range. It operates between -200C and 600C. SInce a battery is a chemical process, the performance will reduce under cold (-200C) circumstances. A lithium iron battery has approximately 65% remaining capacity at this temperature when it is fully charged.
LithiumFerroPhosphate
October 2011
Productoverview
CapacityDifferent from lead acid batteries, Lithium Ferro Phosphate batteries do not lose capacity when the drain current increases. In other words, the product of the service time and the drain current are always close to the rated capacity (C = I x t).
ChargingabilitiesThe pbq lithium batteries allow high charge currents up to 1C. This is three times faster compared to lead acid batteries and reduces the charge time to approximately one hour. Thanks to this, the availability of your application increases.
BatteryManagementSystemandSafetyThe pbq LiFePO4 battery is equiped with a battery management system. The first purpose of this feature is to take care that all the cells inside the casing remain on a same voltage level (balancing). This avoids reversed currents and extents the life of each individual cell in the battery. The second purpose is to protect the user and the battery. This protection mainly restricts the voltage limits. The maximum voltage for the pbq LiFePO4 battery is 14,8V while the minimum voltage is 9.6V.ThepbqLiFePO4 underwent different tests to investigate the safety of the battery. These tests have demonstrated that this battery has a high standard of safety. F.e. a PTC insertion converts the electrolyte into a stable fluid if the internal temperature of the battery exceeds 80oC. Although this is an irreversable process, a thermal runaway is avoided in an early stage.pbqLiFePO4 batteries are equiped with a safe, pressure venting system, which is designed to release excess gas. Thus, there is no excessive build-up of gas in the batteries. This makes the battery operate safely and avoids exploding of the battery in the unlikely event of accumulating gas internally, caused by misuse of the battery. The release of gas from the battery results in a permanent damage.Therefore the break vent will not close after the overpressure is released.UN38.3T1toT8For transportation of lithium batteries a declaration that the battery comply to the UN 38.3 test is required.The MSDS of the pbq LiFePO4 states, under point 14. Transportation, that the batteries are in compliance with the UN38.3 requirements.
APPLICATIONSA partiallist of some of the more common applications includes, but is not limited to, standby or primary power for:
WindmillsMarine Equipment Medical EquipmentCommunications EquipmentSolar Powered Systems TelecommunicationsEmergency LightsFire & Security Systems Robots Power Tools Uninterruptible Power Supplies (UPS)WheelchairsElectrical vehicles
•••••••••••••
LiFePO4
Nominal Capacity
Nominal voltage
Nominal Energy
I(Discharge) max I(charge)
Dims (±2mm) Weigth (app) Terminal
L W H
[Ah] [V] [Wh] [A] [A] [mm] [mm] [mm] [Kg] Type
pbq 3-12LiFe 3 12.8 36 10 1.5 90 70 101 0.48 Faston 250
pbq 4-12LiFe 4 12.8 48 10 2.5 90 70 101 0.64 Faston 250
pbq 5-12LiFe 5 12.8 60 10 2.5 90 70 101 0.8 Faston 250
pbq 7.5-12LiFe 7.5 12.8 90 20 3.75 151 65 94 1.30 Faston 250
pbq 10-12LiFe 10 12.8 120 20 6 151 65 94 1.50 Faston 250
pbq 12-12LiFe 12 12.8 144 20 6 151 98 95 1.60 Faston 250
pbq 15-12LiFe 15 12.8 180 20 7.5 151 98 95 1.90 Faston 250
pbq 16-12LiFe 16 12.8 192 30 8 181 77 167 2.60 Insert M5
pbq 18-12LiFe 18 12.8 216 30 9 181 77 167 2.80 Insert M5
pbq 20-12LiFe 20 12.8 240 30 10 181 77 167 2.90 Insert M5
pbq 32-12LiFe 32 12.8 384 30 16 195 130 155 5.30 Insert M6
pbq 33-12LiFe 33 12.8 396 30 16 195 130 155 5.40 Insert M6
pbq 36-12LiFe 36 12.8 432 30 18 195 130 155 5.60 Insert M6
pbq 40-12LiFe 40 12.8 480 40 20 195 130 155 6.40 Insert M6
pbq 55-12LiFe 55 12.8 660 50 27.5 239 132 205 8.50 Insert M6
pbq 60-12LiFe 60 12.8 720 50 30 239 132 205 9.50 Insert M6
pbq 80-12LiFe 80 12.8 960 80 20 258 166 206 12.30 Insert M6
pbq 100-12LiFe 100 12.8 1200 80 40 110 395 293 15.50 Insert M8
LithiumFerroPhosphate
October 2011
Productoverview
63,5 mm x 33,8 mm (bv. HERMA 4227)
Contactyourpbqdealer
or visit our website
www.pbq-batteries.com
2010
0701
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TA
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tyof
Mou
ntin
g
DC
-LIN
K
Feat
ures
RB
-E91
004-
F2/
15/2
011
SH
IZU
KI
ELE
CTR
ICC
O.，
INC
.
1. F
or H
igh
Freq
uenc
y,
Larg
e C
urre
nt
3-3
MEC
-DL
Serie
s
Sm
all a
nd lo
w-lo
ss ty
pe c
apac
itor
DC
-LIN
K
Failu
rem
ode
is“C
apac
itanc
ede
crea
se”
onsa
fety
mec
hani
smop
erat
ion,
even
ifov
ervo
ltage
isap
plie
d.2.
Saf
e D
esig
nFa
ilure
Mod
e: O
PEN
Feat
ures
Hig
h te
mpe
ratu
re o
pera
ting
is a
vaila
ble.
(Vol
tage
der
atin
g sh
ould
be
appl
ied
over
85
oper
atin
g.)
3. H
igh
Stab
ility
at H
igh
Tem
pera
ture
(105
)
RB
-E91
004-
F2/
15/2
011
SH
IZU
KI
ELE
CTR
ICC
O.，
INC
.
Hig
h pu
lse
curr
ent r
esis
tant
leve
l cor
resp
ondi
ng to
IGB
T m
odul
e.1.
Hig
h Pu
lse
Cur
rent
Res
ista
nt
Term
inal
con
figur
atio
n is
cap
able
of d
irect
mou
nt to
IGB
T m
odul
e.2.
Hig
h Fl
exib
ility
of M
ount
ing
Cap
acita
nce
redu
ctio
n of
snu
bber
is a
vaila
ble.
3. L
ow In
duct
ance
Hig
h te
mpe
ratu
re o
pera
ting
is a
vaila
ble.
(Vol
tage
der
atin
g sh
ould
be
appl
ied
over
85
oper
atin
g.)
4. H
igh
Stab
ility
at H
igh
Tem
pera
ture
(105
)
3-4
MIC
-UB
Serie
s
Feat
ures
Snub
ber
RB
-E91
004-
F2/
15/2
011
SH
IZU
KI
ELE
CTR
ICC
O.，
INC
.
RN
Ser
ies
(Epo
xy R
esin
)(D
ry ty
pe)
3-6
RG
/RN
Serie
s
RG
Ser
ies
(Oil
Fille
d)
Typi
cal A
pplic
atio
n: W
ind
pow
er g
ener
atio
n fa
cilit
ies,
Stee
l rol
ling
faci
litie
s an
d R
ail c
ar (
Shin
kans
en )
DC
-LIN
K
RB
-E91
004-
F2/
15/2
011
SH
IZU
KI
ELE
CTR
ICC
O.，
INC
.
Fail
safe
pre
ssur
e in
terr
upte
r1.
Safe
Des
ign
Qui
ck c
onne
ctio
n po
ints
/ S
IGU
T te
rmin
als
2. E
asy
conn
ectio
n
One
3 p
hase
cap
acito
r rep
lace
s th
ree
indi
vidu
al c
apac
itors
Res
ultin
g in
sig
nific
ant s
ize
redu
ctio
n.3.
Siz
e R
educ
tion
Feat
ures
3-7
X38
2Se
ries
Filte
r for
3 P
hase
AC
App
licat
ions
AC-F
ILTE
R
RB
-E91
004-
F2/
15/2
011
SH
IZU
KI
ELE
CTR
ICC
O.，
INC
.
CM
PS: F
eatu
res
and
App
licat
ions
CM
PS
ser
ies
is a
ppro
ved
by V
DE
, UL,
and
CS
A.
1. A
ppro
ved
by In
ter-
natio
nal S
tand
ards
Failu
re m
ode
is “C
apac
itanc
e de
crea
se (O
PE
N M
OD
E)”
on
safe
mec
hani
sm o
pera
tion,
eve
n if
over
volta
ge is
app
lied.
2. S
afe
Des
ign
Failu
re M
ode:
OPE
N
App
licat
ions
App
licat
ions
CM
PS
is id
eal f
or m
otor
run
appl
icat
ions
in F
ans,
Ven
tilat
ing-
fan,
A
ir-co
nditi
onin
g E
quip
men
t, R
efrig
erat
ors,
and
so
on.
APP
END
IX
