Advanced Features and Functions of Logix and Functions of Logix Systems

Advanced Features

and Functions of Logixand Functions of Logix

Systems

Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

Agenda

1 RSL i 5000 V20 F t & F ti1. RSLogix 5000 V20 Features & Functions

2. Demonstration2. Demonstration

3. Hands on Lab

4. Survey

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 2

RSLogix 5000 V20 Overview

Software Extensions– Large Device ADC

EDS AOP

New Controller Support– L3, L2, L1, L71, L7xS

– EDS AOP

– Module Discovery

– EtherNet/IPU i t S f t IO

New Profiles– 1756 IO w/ Peer Control

• Unicast Safety IO• Sockets 1756-ENx• Large Packets• Quick Connect

– 1794 Flex on EtherNet/IP with DLR

– Armorstart on EtherNet/IP with Quick Connect

– Safety • Floating Point in Safety Task• Safety Instruction additions

DLR

– Motor Protection EtherNet/IP Adapter

– Motion • Master Driven Speed Control • Acceleration compensation

for interpolated actual position

– SLC-500 EtherNet/IP Adapter

– Kinetix 350 – EtherNet/IP CIP Motion

for interpolated actual position

(Confidential – For Internal Use Only) Copyright © 2010 Rockwell Automation, Inc. All rights reserved.

3

Automatic Device Configuration (ADC)

• A v20 Logix-based feature that allows a user to configure their Logix

system to automatically download a “large” device’s configuration -

t i ll ft it h b l dtypically after it has been replaced

• Also works with Firmware Supervisor, which flashes the drive and/or

peripherals if desired for the applicationperipherals if desired for the application

2:00 AM scenario Initial support is2:00 AM scenariofor PF755 on

EtherNet/IP

EtherNet/IPConfiguration

4

Flash

Configuration



• ADC Setup - DriveDrive Tab >>

Port Properties Icon

“Exact Match”

needed forneeded for

Firmware Supervisor

Enables ADC

5(Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved.


• ADC Setup – Drive Peripherals

Determines what to doDetermines what to do

if the peripheral fails to

get configured



• Monitoring ADC Operation

RSL i 5000 PF755

Drive Tab or Connection Tab NET LED

RSLogix 5000

Network I/O Tree

PF755

{flashes}

{off}or

{flashes}

{solid}


EDS Add-On Profile

Easy Integration of EtherNet/IP Devices into Logix

• Add devices directly from RSLogix 5000 design environment

U b d El i D Sh• Use text based Electronic Data Sheets

• Provides configuration, input, and output tags, and configuration screens

(Confidential – For Internal Use Only) 8

Encompass Partner AOP Installation

Encompass Partner custom Add-On Profiles are now installed with RSLogix 5000

• No separate step for installationNo separate step for installation

• Easier for users – no need to download & install separate AOPs from Encompass Partner web sites


Finding/Adding Devices to the Logix tree

• Improved user experience:

– String Filteringg g

– Wildcard Search

– FavoritesFavorites

– Category Filters


Module Discovery

Online browse of the backplanes and networks for devices

– Supports virtually all devices supported by RSLogix 5000(exception - CompactLogix not supported in the 1st release)(exception - CompactLogix not supported in the 1st release)

Easily add devices to the I/O tree

– Without Needing exact catalog number

– Without Needing Slot # or address

– Without Needing to know firmware revisionWithout Needing to know firmware revision

Improve

– Speed of application development

– Accuracy of building I/O tree right the first time

(Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved.11

Module Discovery in RSLogix 5000

List of Devices

Found

Identifies devices

already in the tree

Create - to add

the devices to the

projectproject


Unicast support for Safety I/O

• Allow communications to span multiple

VLANs or subnets

• Example application includes interlocking of p pp g

remote controllers over plant infrastructure

• Enables a Logix controller to communicate

to other EtherNet/IP devices via unicast

• Standard Produced/Consumed Tags V17

• Standard I/O - V18

• Safety Produced/Consumed Tags – V19

• Safety I/O – V20


Socket Connections

Connect Non-CIP devices to Logix• Supported in:

1756 EWEB and 1768 EWEBNon-Windows Based

Workstations

– 1756-EWEB and 1768-EWEB – 1756-EN2x and 1756-EN3TR– New CompactLogix controllers

Robots

p g

Scanners

PrintersSocket Printers

Connection

Any Standard Ethernet DevicesEthernet Devices

NEW: 1756-EN2x 5.x firmware supports Open Ethernet Socket Interface


QuickConnect – EtherNet/IP

Enable EtherNet/IP Devices to Quickly Power Up– DeviceNet has offered this solution

Frequently used in Automotive applications where a robot arm is– Frequently used in Automotive applications where a robot arm is required to "change tool" on the fly to switch task.

500 Q i k C t Ti i500ms Quick Connect Timing

ToolsController Robot

POWER

Allen-BradleyQUALITY

RUN

BAT

I/O

Rs232

OK

RUN PROGREM

Logix5550

RXD

ETHERNET< >

TXD OK

DC INPUT

O

K

ST

ST

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

DC INPUT

O

K

DIANOSTIC

ST

FLT

ST

FLT

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

DC OUTPUT

O

K

ST

ST

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

DC OUTPUT

O

K

ST

ST

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

ANALOG INPUT

O

K

CAL

OK

ANALOG OUT PUT

O

K

CAL

OK

DC INPUT

O

K

DIANOSTIC

ST

FLT

ST

FLT

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

ControlNET

OK

A 03*

AT

AT

Robot Side of Tool Changer

Tool Side of Tool Changer

Tool #1Switch

15

Tool #2


Motion Extensions

Master Driven Speed Control

• Axis position drives motion time based pmoves

• Use with MAM, MAJ, MATC, MCLM, MCCM

MAM, MAJ MCLM, MCCMMATC

Using

MDSCMCCM

Interpolated Actual Position Acceleration Compensation

MDSC

Acceleration Compensation

• Apply acceleration compensation when reading interpolated actual

itiInterpolation Time Read Actual Position

/ A l tiposition

• Improves accuracy of interpolated position by accounting for axis

w/ Acceleration Compensation

position by accounting for axis acceleration

(Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 16

MDSC – APPLICATIONS

CAM on CAM (Complex mechanical dynamics like planetary gears etc.)

� Synchronized parallel execution of PCAM and TCAM ti fil ti d t t i

Cam on Cam with Rate

Controlled Phase Offset

motion profiles tied to a common master axis.

High Speed Registration Applications (Labeling, Cutting, Gluing, Rotary Knife etc.)

� Synchronized position based Registration correction moves� Synchronized position-based Registration correction moves using MAM.

� Synchronized position-based Phase Offset Moves for Position CAM profiles.

Robotics

� Synchronized Ancillary Axis coordinated moves.

� Synchronization of multiple coordinate systems.

� Triggered Output control based on a 3-D motion path trajectory.


GuardLogix – Enhancements

New L72S, L73S Controllers &

PointGuard Analog Input Module

• Safety I/O Unicast

• Safety Analog input instruction (SIL 3 Certified)y g p ( )

• Floating Point Safety Data

• Additional Ladder Safety Instructionsy

18 (Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

RA Safety Controller Portfolio

• High Performance Integrated Safety

• Safety up to and including SIL 3 PL e

• Standard Logix – Rack, Power Supply and

Comms Modules

• RSLogix 5000 Software

GuardLogix

Newg

• CIP Safety DeviceNet, ControlNet, EtherNet

• Superior ease of use for SIL 2, SIL 3 & PL e

safety functionsL6S L7S

• High Performance Integrated Safety


• Easiest to use safety system on the

market

• EtherNet safety connectivity

• Extensive suite of safety application

Compact GuardLogix

• Extensive suite of safety application

instructions

• SmartGuard 600


16 safety inputs / 8 safety outputs / 4 std outputs

SmartGuard 600

MSR300

• Safety Relays

• Modular Expansion

C fi bl

MSR200

• 16 safety inputs / 8 safety outputs / 4 std outputs

• Networked safety I/O expansion (CIP Safety on DeviceNet)

• Configurable


GuardLogix SIL 3 Analog

PointGuard SIL 3 Analog Input Module• SIL3 rated analog input module for Point I/O

• 4 channels

• Accepts ±10V and 0-20mA / 4-20mA signals

• 12 bit resolution• 12 bit resolution

• Provides fresh analog data in under 50ms

• Single Channel & Dual Channel

• Supports 2, 3, and 4 wire sensors

Certified SIL 3 Analog Inp t Instr ctionCertified SIL 3 Analog Input Instruction• Integer instruction, DCA

• Floating Point instruction, DCAFFloating Point instruction, DCAF


New Controllers introduced in V20

ControlLogix―1756-L71 (2MB)

―1756-L73XT (8MB)

GuardLogixGuardLogix―1756-L72S, 1756-L73S

CompactLogixI t t d M ti- Integrated Motion

- More Memory

- Higher PerformanceL16ER

L18ER

L18ERM

L24ERQB1B

L24ERQBFC1B

L27ERMQBFC1B

L30ER

L33ER

L30ERMg


L18ERM L27ERMQBFC1B L30ERM

L33ERM

L36ERM

L30ERNSE

1756-L7 Series PAC - Update

1756-L7 series Programmable Automation Controller models:― 1756-L71 (2MB) NEW

― 1756-L72 (4MB)

― 1756-L73 (8MB) 1756-L73XT (8MB) NEW― 1756-L73 (8MB) 1756-L73XT (8MB) NEW

― 1756-L74 (16MB)

― 1756-L75 (32MB)

Global Certifications at releaseGlobal Certifications at release– CUL, CULH (Class I Division 2)

– UL (UL 508), ULH (Class I & II, Division 2 and Class III, Divisions 1 & 2)

– ATEX, CE, C-Tick

SIL2 Marine and GOST certifications anticipated NEW– SIL2, Marine and GOST certifications anticipated NEW

Accessories available:– Industrially rated and certified Secure Digital card

• 1784 SD1 (1GB)• 1784-SD1 (1GB)

• 1784-SD2 (2GB)

– 1756-ESMCAP Replacement Energy Storage Module

– 1756-ESMNRM Non-Removable version of ESMCAP that secures access to USB and SD card

– 1756-ESMNSE No Stored Energy version of ESMCAP for use in applications such as underground mines requiring less than 200ujoules of energy for transportation into/out of the environment


Introducing the 1756 Peer to Peer I/O Family

Three High Performance DC I/O modules designed to minimize I/O

Throughput for maximum machine efficiencies

– Modules execute In-Chassis Control independent of ControllerModules execute In Chassis Control independent of Controller

– Screw to Screw Throughput times < 100uS

• 1756-OB16IF Fast 24vdc Isolated Output Module

• Peer Master: Establishes Listen-Only connection to Input Peers

• Outputs energize based on status from Input Peers and Controller

• 1756-IB16IF Fast 24vdc Isolated Input Module1756 IB16IF Fast 24vdc Isolated Input Module

• CIPSync Timestamping with <5uS Precision

• 2nd Connection allows Custom Control over Event Task execution

1756 IB16IFC 24 d P S it h C t M d l• 1756-IB16IFC 24vdc Prox Switch Counter Module

• 8-20KHz 24vdc Counters with two Output Windows each

• 8 Inputs for hardware control of Counter Reset, Up/Down & Gatep p

• Configuration via RSLogix 5000 via Add-On Profiles

New CompactLogix Controllers

Higher Performance

I t t d M tiIntegrated Motion

More Memory

Smaller Package

Integrated MotionIntegrated Motion

More Memory

Point I/O Expansion

Integrated Motion

24

Consistent Features


Simple and Consistent Scaling

Catalog Memory Embedded

I/O

# of local IO

Expansions

# of EtherNet/IP

Nodes on I/O Tree

Motion Axis

supported

(Position)

1769-L16ER-BB1B

1769-L18ER-BB1B

1769-L18ERM-BB1B

384KB

512KB

512KB

16 IN/16 OUT

16 IN/16 OUT

16 IN/16 OUT

6

8

8

4

8

8

-

-

2

1769-L24ER-QB1B

1769-L24ER-QBFC1B

750KB

750KB

16 IN/16 OUT

16 IN/16 OUT

16 IN/16 OUT/4

AI/2 AO/4 HSC

8

4

4

8

8

8

2

-

-

1769-L27ERM-

QBFC1B

1769-L30ER

1MB

1MB

AI/2 AO/4 HSC

16 IN/16 OUT/4

AI/2 AO/4 HSC

-

4

8

16

16

4

-

1769-L30ER-NSE

1769-L30ERM

1769-L33ER

1MB

1MB

2MB

-

-

-

8

8

16

16

16

32

-

4

1769-L33ER

1769-L33ERM

1769-L36ERM

2MB

2MB

3MB

-

-

-

16

16

30

32

32

48

-

8

16

Motion Axis limit

• Motion CIP axis

– Position loopCatalog Motion axis

(Position)

Other

Axis type

Virtual axis EtherNet/IP

Nodes

1769 L18ERM 2 8 100 8– Velocity loop

– Torque loop

– Frequency Control

1769-L18ERM 2 8 100 8

1769-L27ERM 4 8 100 8

1769-L30ERM 4 16 100 16y

– Feedback Only

M ti i li it i ERM t ll

1769-L33ERM 8 32 100 32

1769-L36ERM 16 48 100 48

• Motion axis limit in ERM controllers

– Position Loop only


EtherNet/IP Nodes on IO Tree

•• NONO longer need to worry about connections

• EtherNet/IP Nodes on IO Tree defines how many EtherNet/IP nodes you can add on

the RSLogix5000 IO tree E g L36ERM is 48 nodesthe RSLogix5000 IO tree. E.g. L36ERM is 48 nodes

• Temporary connections for RSLogix5000, RSLinx Classic, 3rd party connections are not

part of the limit anymore

4848


Example

Customer Solution6 Point I/O rack with 4 Analog

modules + some Discrete IO5 x PF40 drivesPVP HMI

New Solution

6 Point I/O rack with 4 Analog

d l Di t IO

5 x PF40 drivesPVP HMI

L30ER with EtherNet/IP nodes limit = 16

modules+ some Discrete IO

Tools required:

Ethernet/IP Capacity Tool

C

Tools required:

Connections calculation table

Total Devices = 12

CIP connections required = 41Total EtherNet/IP Nodes on

RSLogix5000 IO Tree= 11

Connections calculation table Connections calculation table

q

NEED L4x to meet the connection countg

CIP connections required = 41

Solution PASS with L30ER


Right Size control and selection as easy as 1,2,3Right Size control and selection as easy as 1,2,3

New CMX Features & Capabilities Snapshot

L1 Features/Capabilities�300µs input driven event task execution (estimated)

Common Features &

CapabilitiesL16ER�300µs input driven event task execution (estimated)

�Local expansion via Point Bus backplane

�24 VDC Power Supply, non isolated, non fused

�Embedded 32 Discrete IOs

�Embedded DC Power Supply

�Built in USB for programming

�Secure Digital Flash for

program backup and data

storage

�No Battery required for

L16ER

L18ER

L18ERM

L2 & L3 F t / C biliti

�No Battery required for

memory hold

�Dual-port EtherNet/IP – DLR

�Built in IEEE1588 (CIPSync)

Hard Implementation

�24 VDC P S l

L24ERQB1B

L24ERQBFC1BL2 & L3 Features/ Capabilities

�Improved performance 2.5x over current platform

�Local expansion via 1769 backplane

�L30ER-NSE controller option with no stored energy

�Embedded 32 Discrete IOs (L2)

�24 VDC Power Supply, non

isolated, non fused

�Certification: UL/CSA, marine,

ATEX/IEC-EX, GOST-R

�CIP Motion Support: Scalable

L27ERMQBFC1B

�Embedded 32 Discrete IOs (L2)

�Higher Analog IO resolution (L2)

�Embedded DC Power Supply (L2)

�Smaller/optimized package (L2)

pp

from 2 to 16 Axis

� Support for all motion

instructions (Including

Kinematics)

L30ER

L33ER

L30ERM

29

L33ERM

L36ERM

L30ERNSE(Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

The CompactLogix Family Scalability

L3 ControllersModels:

L24 ER-QB1B,L24ER-QBFC1B, (Ethernet)

L27ERM QBFC1B (Ethernet + 4 axis CIP motion)

Memory: 750KB, 750KB, 1.0 MB

Built-in DC I/O: 16in, 16out

Built-in Speciality I/O (L24ER-QBFC1B & L27ERM QBFC1B)

Models:

L16ER, L18 ER (Ethernet)

L18ERM (Ethernet + 2 axis CIP motion)

Memory: 384KB, 512KB

Built in DC I/O: 16in 16out Built-in Speciality I/O (L24ER-QBFC1B & L27ERM QBFC1B)

: 4HSC, 4 universal analog in/2out(Analog)

Expansion: 4 1769 I/O modules

Remote: 8 or 16 remote devices (EIP)

Built-in DC I/O: 16in, 16out

Expansion: 6 1734 I/O modules for L16, 8 1734

I/O modules for L18

Remote : 4 or 8 remote devices (EIP)

Models:

L30ER,L33ER(Ethernet), L30ERM (Ethernet=4 axis CIP

motion), L33ERM (Ethernet + 18axis\ CIP motion)

L36ERM (Ethernet + 16 axis CIP motion)

Memory: 1MB, 2MB, 3MB

Expansion: 8 1769 I/O modules for L30,

L1 C t ll

L2 Controllers

16 1769 I/O modules for L33 & 30 1769

I/O modules for L36

Remote: 16, 32 or 64 remote devices (EIP)

Small Stand-Alone & Ancillary Equipment Controller

Small Machine ControllerGeneral Purpose Machine

Controller

L1 Controllers

ff

30

CMX Scalability levers reduced to Memory, Embedded I/O, Local Expansion, TCP Connections and CIP Motion Capability


High Availability Recent Additions

Higher PerformanceHigher Performance

Common Network onCommon Network on EtherNetEtherNet/IP/IP

Support for ControlLogix 5570 series of PACs

Common network backbone for Common Network on Common Network on EtherNetEtherNet/IP/IP

High Availability NetworkHigh Availability Network

redundant architectures

EtherNet/IP Device Level Ring

High Availability IOHigh Availability IO 1715 Redundant IO

Support for Alarms and EventsHigh Availability HMIHigh Availability HMI ppg yg y

Enhanced FeaturesEnhanced Features RSLogix 5000 V19/19.50 Features

Future: V20.50 Logix Redundancy

Includes V20 features

Adds EN2F support


1715 High Availability IO


New Profiles

Flex I/OArmorStart

EIP w/DLR

Kinetix 350

EtherNet/IP CIP

Flex I/O

EIP w/DLREIP w/DLR

EtherNet/IP CIP

MotionSLC EIP Adapter

Motor Protection

EIP Adapter

w/DLR

33

Kinetix Integrated Drive Motor

(Sercos Interface)


Operating System Availability

V18 V19 V20 V21

Windows XP Windows XP Windows XP 1

2Operating

Systems

Server 2003 Server 2003 Server 2003

Server 2008 Server 2008 Server 2008 Server 2008

Vista Vista Vista

2

3

Windows 7 Windows 7 Windows 7

V20 is the last version of RSLogix 5000 available on

4

1V20 is the last version of RSLogix 5000 available on

Windows XP, Server 2003, and Vista2

3

Pre V19 versions are not available on Windows 74

Use OS Virtualization or W7 XP Mode to run pre V19 versions on W7


Use OS Virtualization or W7 XP Mode to run pre V19 versions on W7See Knowledgebase Answer ID 67020 “- RSLogix 5/500/5000 on Windows Vista and Windows 7“ for details

Controller Firmware Support

V20 is last version of RSLogix 5000 to allow selection and creation of some existing controllers.

V21 firmware will not be available for these controllersV21 firmware will not be available for these controllers


V20 will be in “extended maintenance mode” as needed to support installed base

Copyright / Trademark Notice

Copyright © 2011 Rockwell Automation Inc., All Rights Reserved

RSLogi RSLin RSNetWor the RSLogi 5000 logo and the Rock ell Soft are logo areRSLogix, RSLinx, RSNetWorx, the RSLogix 5000 logo, and the Rockwell Software logo are trademarks of Rockwell Software Inc. Logix5000, PLC-5, SLC-500 and Data Highway are trademarks of Allen Bradley Company LLC., all other trademarks are the property of their

respective holders and are hereby acknowledged

For more information on the latest pricing or a demonstration of any Rockwell Software package, please contact your local Rockwell Automation sales office or authorized Allen-Bradley

distributor. For the very latest on Rockwell Software product development, visit our Web Site on d st buto o t e e y atest o oc e So t a e p oduct de e op e t, s t ou eb S te othe Internet at:

http://www.software.rockwell.com

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Republic, Ecuador, Egypt, El Salvador, Finland, France, Germany, Ghana, Greece, Guatemala, Honduras, Hong Kong, Hungary, Iceland, India, Indonesia, Ireland, Israel, Italy, Jamaica, Japan, Jordan, Kenya, Kuwait, Lebanon, Macao, Malaysia, Malta, Mauritius, Mexico, Morocco, Netherlands, New Zealand, Nigeria, Norway, Oman, Pakistan,

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37

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Advanced Features and Functions of Logix and Functions of Logix Systems

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Transcript of Advanced Features and Functions of Logix and Functions of Logix Systems