21. Pushpit Steels Private Limited Chittoor Dist CFE ... - APPCB

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CONSENT ORDER FOR ESTABLISHMENT

Order No. /APPCB/KNL/TPT/439/HO/2003 Dt:28 .06.2019

Sub: APPCB – CFE - M/s. Pushpit Steels Private Limited, Sy.No.303 A/B, Industrial Estate (Expansion), Merlapaka (V), Yerpedu (M), Chittoor District – Consent for Establishment (CFE) for Expansion of the Board under Sec.25 of Water (P & C of P) Act, 1974 and under Sec.21 of Air (P&C of P) Act, 1981 - Issued - Reg.

Ref: 1. CFE order dt. 24.09.2003. 2. CFE expansion orders dt. 13.03.2006 and 13.04.2018. 3. EC orders dt. 19.04.2007 & 28.05.2008. 4. Industry’s application recd. through AP Single Desk Portal on 06.06.2019. 5. R.O’s inspection report dt. 07.06.2019. 6. CFE Committee meeting held on 11.06.2019. 7. Industry’s lr.dt. 11.06.2019.

1.

In the reference 4th cited, an application was submitted to the Board seeking Consent for Establishment (CFE) for expansion to produce the products with installed capacities as mentioned below, with an additional project cost of Rs. 89.48 Crores.

Sl. No.

Name of the Products and By-

products

Total Consented Capacity as per CFE Dt: 30.05.2018

As per CFE expansion application

Total after expansion

Products

1 TMT Bars 200 TPD -- 200 TPD

2 Electricity 30 MW (WHRB-8MW & FBC-7MW)

-- 30 MW (WHRB-8MW & FBC-7MW)

3 Ferro Alloys 12 TPD -- 12 TPD

4 Mild Steel Ingots (MS Billets)

380 TPD 396 TPD 776 TPD

5 Sponge Iron 750 TPD -- 750 TPD

6 Rolled Products 1,50,000 TPA (500 TPD

150000 TPA (500 TPD)

3,00,000 TPA (1000 TPD)

By-Products

1 Coal Char 165 TPD -- 165 TPD

2 Dolo Char 225 TPD -- 225 TPD

3 Gypsum 11.60 TPD -- 11.60 TPD

2. As per the application, the above expansion activity is to be located within the existing

plant premises at Sy.No.303 A/B, Industrial Estate, Merlapaka (V), Yerpedu (M), Chittoor District having site area of 82.4 acres.

3. The above site was inspected by the Environmental Engineer and Asst. Environmental Engineer, Regional Office, Tirupati, A.P Pollution Control Board on 07.06.2019 and found that the site is surrounded by

North : Railway track followed by M/s Srikalahasthi Pipes Ltd (STP unit).

South : Naidupet-Puthalapattu NH Road. East : Vacant lands.

West : Vacant lands.

Website :www.appcb.ap.nic.in

ANDHRA PRADESH POLLUTION CONTROL BOARD

D.No. 33-26-14 D/2, Near Sunrise Hospital, Pushpa Hotel Centre,

Chalamalavari Street, Kasturibaipet, Vijayawada – 520010.

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4. The Board, after careful scrutiny of the application, verification report of Regional Officer

and recommendations of the CFE committee hereby issues CONSENT FOR ESTABLISHMENT FOR EXPANSION to the unit under Section 25 of Water (Prevention & Control of Pollution) Act 1974 and Section 21 of Air (Prevention & Control of Pollution) Act, 1981 and the rules made there under. This order is issued to manufacture the products as mentioned at para (1) only.

5. This Consent order now issued is subject to the conditions mentioned in annexure.

6. This order is issued from pollution control point of view only. Zoning and other regulations are not considered.

7. This order is valid for period of 7 years from the date of issue.

Encl: annexure

CHAIRMAN To M/s. Pushpit Steels Private Limited (exp), H.No.163-1, K.Sons Complex, 1st Floor, Broadway, Prakasam Salai, Chennai-600108. [email protected] Copy to: 1. The JCEE, Z.O: Kurnool for information and necessary action. 2. The E.E., R.O: Tirupati for information and necessary action.

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ANNEXURE 1. The proponent shall obtain Consent for Operation (CFO) from APPCB, as required Under

Sec.25/26 of the Water (P&C of P) Act, 1974 and under sec. 21/22 of the Air (P&C of P) Act, 1981, before commencement of the trail runs.

2. The applicant shall provide separate energy meters for Effluent Treatment Plant (ETP) and Air pollution Control equipments to record energy consumed. An alternative electric power source sufficient to operate all pollution control systems shall be provided.

3. The industry shall construct separate storm water drains and provide rain water harvesting structures. No effluents shall be discharged in to the storm water drains.

Water:

4. The source of water is Ground water – 8 no. Borewells and the maximum permitted water consumption after expansion shall not exceed the following:

5. The maximum waste water generation shall not exceed the following after expansion:

Treatment & Disposal :

Source of effluent Treatment Mode of final disposal

Trade effluents Collection tank & Neutralization tank

Treated waste water shall be reused for ash quenching, dust suppression and greenbelt.

Domestic -- Septic tank followed by Soak pit

6. Total waste water generated from process shall be treated and recycled and reused. No

waste water shall be discharged outside the premises and ‘Zero’ effluent discharge shall be maintained.

7. The industry shall install flow meters with totalizer for the purpose of measuring the quantity of treated effluents recycled for cooling water make-up, ash quenching, dust suppression etc.

8. Separate meters with necessary pipe-line shall be provided for assessing the quantity of water used for each of the purposes mentioned below.

a) Industrial cooling, boiler feed. b) Domestic purposes. c) Processing, whereby water gets polluted and pollutants are easily bio- degradable. d) Processing, whereby water gets polluted and the pollutants are not easily bio-

degradable.

Sl. No.

Purpose As per CFE dt: 30.05.2018

(KLD)

Proposed (KLD)

After expansion

(KLD)

a) Cooling for SMS 144.0 62.0 206.0

b) Cooling water make-up for DRI

135.0 -- 135.0

c) Cooling tower makeup (Power Plant) 94.0 -- 94.0

d) Cooling tower makeup Rolling Mill 100.0 100.0 200.0

e) Domestic (Plant) 44.7 5.0 49.7

f) Boiler feed 136.0 -- 136.0

g) DM Plant regeneration 66.0 -- 66.0

Total 719.7 167.0 886.7

Sl. No.

Source As per CFE dt: 30.05.2018

(KLD)

Proposed (KLD)

After expansion

(KLD)

a) Cooling tower bleed of 3.0 -- 3.0

b) Boiler blow down, BM Plant regeneration 55.0 -- 55.0

c) Domestic (Plant) 25.4 4.0 29.4

d) DM Plant regeneration 66.0 -- 66.0

Total 149.4 4.0 153.4

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Air:

9. The industry shall comply with the following for controlling air pollution after expansion:

Sl. No

Details of Stack Stack 1 Existing

Stack 2 Existing

Stack 3 Existing

Stack 4 Existing

a) Attached to:

Rotary Kilns Rotary

Kiln Rotary

Kiln

Intermediate bins -2 Nos, Product houses – 2 Nos Coal circuit, Iron ore circuit

b) Capacity 1 & 2 (100 TPD each)

3 (100 TPD)

4 (100 TPD)

--

c) Name of the Fuel : -- -- -- --

d) Stack height above ground

40 m. 45 m. 47.5 m. 30 m.

e) Air Pollution Control Equipment:

2 ESPs with Common Chimney

ESP ESP-3 Common centralized Bag fitter

Sl. No


Stack 6 Existing

Stack 7 Existing

Stack 8 Existing

a) Attached to: Cooler discharge – 1 & 2

Cooler Discharge - 3

Cooler Discharge - 4

DG set

b) Capacity -- -- -- 1 x 750 KVA

c) Name of the Fuel : -- -- --


30 m. -- -- 6 m.


Common Bag filter – 4 Nos

Bag filter Bag filter Stack

Sl. No


Stack 10 Existing

Stack 11 Existing

Stack 12 Existing

Stack 13 Existing

a) Attached to: FBC Boiler

Boilers Induction furnace

Induction furnace

FBC Boiler

b) Capacity 27.5 TPH 4 x 10 TPH

2 x 12 MT each

(4 crucibles)

1 x 15 MT (2

crucibles)

1 x 32 TPH

c) Name of the Fuel : -- -- -- -- --


52 m -- 40 m. 40 m. 48 m.


ESP (3 fields)

-- Hood followed by Scrubber

Hood followed by

bag filter

ESP

Sl. No

Details of Stack Stack 14 Proposed

Stack 15 Proposed

Stack 16 Proposed

Stack 17 Proposed

a) Attached to Induction furnace

Induction furnace

DG set Re heating furnace

b) Capacity 1 x 15 MT (2 crucibles)

1 x 24 MT (2 crucibles)

1 x 750 KVA 1 x 50 TPH

c) Name of the Fuel Electricity Electricity HSD Furnace oil


40 m. (Common Chimney) 5 m. 45 m.

e) Air Pollution Control Equipment

Hood followed by Bag filter

Acoustic enclosure

with silencer

Natural draft

10. The proponent shall ensure compliance of the National Ambient Air Quality standards

notified by MoE&F, GoI vide notification No. GSR 826(E), dated. 16.11.2009 during construction and regular operational phase of the project, at the periphery of the premises.

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11. A sampling port with removable dummy of not less than 15 cm diameter shall be provided in the stack at a distance of 8 times the diameter of the stack from the nearest constraint such as bends etc. A platform with suitable ladder shall be provided below 1 meter of sampling port to accommodate three persons with instruments. A 15 AMP 250 V plug point shall be provided on the platform.

12. The industry shall properly maintain and operate online Continuous Stack Emission Monitoring Systems (CSEMS) and continuous Ambient Air Quality Monitoring Stations (CAAQMS). The online monitoring data shall be connected and uploaded at APPCB and CPCB servers as directed by the CPCB.

13. The generator shall be installed in a closed area with a silencer and suitable noise absorption systems. The ambient noise level shall not exceed 75 dB(A) during day time and 70 dB(A) during night time.

Solid / Hazardous Waste:

14. The proponent shall comply with the following after expansion:

S. No

Type of waste

Existing quantity as

per CFE order

dt.30.05.2018

Expansion Total after expansion

Method of disposal

a) Used Oil / Waste Lubrication Oil

4.0 MT/Annum

1.0 TPA 5.0 MT/Annum

To authorized Re-processors / Recyclers / to the Cement industries for co-processing.

b) Wet scraper Sludge / ESP dust

37.0 TPD -- 37.0 TPD Crushed as powder and filling in the low laying area / Selling to Brick industries/ road construction.

c) Accretion / SMS slag

31.2 TPD 31.2 TPD 62.4 TPD

d) End cutting from rolling mill

35.0 TPD 35.0 TPD 70.0 TPD Recycled back as raw material in own induction Furnaces.

e) Ash from DRI 506.20 TPD -- 506.2 TPD Will be given to Cement Plants & Brick manufacturers.

f) Ash from power plant with indigenous coal or Imported Coal

100.80 TPD -- 100.8 TPD Disposed to Cement Plants & Brick manufacturers.

g) Dust from bag filter

12 TPD 12.0 TPD 24 TPD To brick manufacturers/ agarbatti manufactures.

h) Iron ore fines 64 TPD -- 64 TPD To Pellatization plant / Cement plants.

Other Conditions:

15. The industry shall clear the entire accumulated ESP dust (about 4500 Tons) stored in the premises within four months as committed vide lr. dt. 11.06.2019. The industry shall take measures to control dust nuisance from open storage of ESP dust, Dolchar, fly ash dust etc. to comply with ambient air quality standards.

16. The industry shall operate 90% hot charging of billets to the Re-Rolling Mill directly. This

reduces the emissions and heat loss significantly. The proposed Re-heating furnace shall

be kept as standby to use in emergency situation.

17. Thick green belt shall be developed all along the boundary and vacant spaces with tall

growing trees of good canopy in minimum area of 27.2 acres i.e., 33% of the total area.

18. The raw materials shall be stored in sheds to mitigate fugitive emissions.

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19. Dolochar shall be used as fuel in the captive power plant.

20. The industry shall submit the information regarding usage of Ozone Depleting Substance once in six months to the Regional Office and Zonal Office of the Board.

21. Concealing the factual data or submission of false information / fabricated data and failure to comply with any of the conditions mentioned in this order attracts action under the provisions of relevant pollution control Acts.

22. Notwithstanding anything contained in this conditional letter or consent, the Board hereby reserves its right and power Under Sec. 27(2) of Water (Prevention and Control of Pollution) Act, 1974 and Under Sec.21(4) of Air (Prevention and Control of Pollution) Act, 1981 to revoke the order, to review any or all the conditions imposed herein and to make such modifications as deemed fit and stipulate any additional conditions.

23. Any person aggrieved by an order made by the State Board under Section 25, Section 26, Section 27 of Water Act, 1974 or Section 21 of Air Act, 1981 may within thirty days from the date on which the order is communicated to him, prefer an appeal as per Andhra Pradesh Water Rules, 1976 and Air Rules,1982, to such authority (hereinafter referred to as the Appellate Authority) constituted under Section 28 of Water (Prevention and Control of Pollution)Act,1974 and Section 31 of the Air (Prevention and Control of Pollution) Act, 1981.

CHAIRMAN To M/s. Pushpit Steels Private Limited, H.No.163-1, K.Sons Complex, 1st Floor, Broadway, Prakasam Salai, Chennai-600108. [email protected]

21. Pushpit Steels Private Limited Chittoor Dist CFE ... - APPCB

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