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ABSTRAK

Mesin cetak CV Bayu Mandiri yang digunakan untuk proses offset

printing belum sepenuhnya bekerja secara efektif. Hal ini ditunjukkan dengan

adanya downtime, penurunan kecepatan mesin dan menghasilkan cetakan yang

tidak sesuai dengan standard yang telah ditetapkan. Penelitian ini bertujuan untuk

mengukur dan mengetahui tingkat efektivitas mesin cetak menggunakan metode

Overall Equipment Effectiveness (OEE). OEE merupakan alat bantu untuk

mengukur efektivitas mesin dan peralatan berdasarkan tiga kategori yaitu

Availability, Performance Efficiency dan Rate Of Quality. Penelitian ini juga

menggunakan Fishbone Diagram untuk mengidentifikasi Six Big Losses. Teknik

pengumpulan data diperoleh melalui wawancara dengan kepala produksi beserta

staff terkait dan data internal CV Bayu Mandiri khususnya data produksi dan data

downtime mesin cetak periode januari-desember 2018.

Hasil penelitian nilai Overall Equipment Effectiveness membuktikan

bahwa efektivitas mesin cetak belum maksimal. Hal ini ditunjukkan dengan nilai

rata-rata Overall Equipment Effectiveness periode Januari-Desember berkisar

antara 42,07% sampai 89,50% yang artinya masih berada dibawah standar JIPM

yaitu OEE >85%. Faktor yang paling mempengaruhi efektivitas mesin cetak yaitu

reduced speed losses.

Kata Kunci : Mesin Cetak, Overall Equipment Effectiveness (OEE), Six Big

Losses, Fishbone Diagram

IR- PERPUSTAKAAN UNIVERSITAS AIRLANGGA

SKRIPSI ANALISIS EFEKTIVITAS MESIN INTAN SRIWIDYA ISLAMIATI

viii

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ABSTRACT

The CV Bayu Mandiri printing machine used for the offset printing

process has not fully worked effectively. This is indicated by the presence of

downtime, a decrease in engine speed and produce prints that are not in

accordance with predetermined standards. This study aims to measure and

determine the level of effectiveness of printing machines using the Overall

Equipment Effectiveness (OEE) method. OEE is a tool to measure the

effectiveness of machines and equipment based on three categories, namely

Availability, Performance Efficiency and Rate Of Quality. This study also uses

Fishbone Diagrams to identify Six Big Losses. Data collection techniques were

obtained through interviews with the head of production and related staff and CV

Bayu Mandiri internal data specifically production data and printing machine

downtime data in January-December 2018.

The results of Overall Equipment Effectiveness's research prove that the

effectiveness of the printing press is not maximal. This is indicated by the average

value of Overall Equipment Effectiveness in the January-December period

ranging from 42.07% to 89.50%, which means it is still below the JIPM standard,

which is OEE> 85%. The factors that most influence the effectiveness of printing

machines are reduced speed losses.

Keywords: Printing Machines, Overall Equipment Effectiveness (OEE), Six Big

Losses, Fishbone Diagrams

IR- PERPUSTAKAAN UNIVERSITAS AIRLANGGA

SKRIPSI ANALISIS EFEKTIVITAS MESIN INTAN SRIWIDYA ISLAMIATI