Post on 18-Mar-2023
Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1
CONTROL VALVE SPECIFICATION SHEETCustomer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata,
490±5°C).Project: Bombay rayon & Fashions
LtdService: Feed water control valve Valve & Aux Equip Code : 37-41621 AS/EPP/PT/AL/HW
Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 1 Qty: 1 Tag No: FV-500A
Valve Body
Series : 41000
Type : Heavy Duty Globe
Valve Size : 3 Inch
Max Pressure : 102 kgf/cm2 g
Max temp. : 130 Deg. C
Body Material : ASTM A 216 Gr. WCC
Body Rating : 1500# ANSI
Flow Direction : Flow-to-Close
End Connection : Weld End 1500 # Butt Weld
Bonnet Type : Standard (With Mod. Finned Extn.)
Packing Type : Double
Packing Matl. : PTFE
Valve Trim
Rated Cv : 56
Characteristic : Equal %
Plug Type : Balanced with PTFE Seal
Plug Material : 17-4 PH
Cage Type : Standard Characterised
Cage Material : CA6NM Nitrided
Seat Type : Clamped
Seat Material : SS 410
Guiding : Cage Guiding
Seat leakage : IV (FCI 70.2)
Spring Diaphragm Actuator
Series/Size : 37/18 Inch
Spring Range : 3-15 psi
Supply Pressure : 35 psi
Action : Air to Close
Air failure : Stayput
Hand Wheel : 6A3
Pn.tubing Size/Mtl. : 3/8 Inch NPT/ Copper
Shut-off Pressure : 102 kgf/cm2 g
IBR
IBR for Pressure Parts : Yes
Line Data
Inlet Pipe : 4 (In ) / 80 Sch
Outlet Pipe : 4 (In ) / 80 Sch
Air Filter Regulator with Gauge
Make/Model : Shavo /11-4 SN
Qty : 1
Filter Size : 5 Micron
Valve Positioner
Make/Model : MIL /8013
Input Signal/Action : 4-20 mA /Direct
Certification : Weather Proof IP 65 (IS 2147)
Cable Entry : 1/2 Inch NPT
Cable Gland : No
Position Transmitter
Make/Model/Output Signal
: MIL /400 L /4-20 mA
Supply Voltage : 12-33 V DC
Certification : Weather Proof IP 65 (IS 2147)
Cable Entry : 1/2 Inch NPT
Cable Gland : No
Air Lock
Make/Model : MIL /776
Revision No: 0
Revision Date: 16-May-08
Prepared By: AJ
CONTROL VALVE SIZING CALCULATIONS
Customer: THERMAX LTD PUNE B&H
Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 490±5°C).
Project: Bombay rayon & Fashions Ltd
Tag: FV-500A
Quotation Ref: MIL/QDP074/JA0637
Item: 1
Service: Feed water control valve
Date: 16-May-08
General Details
Valve Model: 41000 FTC
Valve Size: 3 In
Body Material: ASTM A 216 Gr. WCC
Body Rating: 1500 # ANSI
Rated Cv: 56
Inlet Pipe 4 In/ 80 Sch
Outlet Pipe 4 In/ 80 Sch
Fluid Type: Liquid
Fluid Name: Water
Characteristic: Equal %
Service Conditions
Sizing Condition Units Max Nor Min
Flow Rate T/hr 61.02 50.85 15.90
Inlet Pressure kgf/cm2 g 83.84 87.35 93.47
Outlet Pressure kgf/cm2 g 78.35 75.33 69.14
Pressure Drop kgf/cm2 5.49 12.02 24.33
Temperature deg. c 130 130 130
Vapour Pressure kgf/cm2 a 2.76 2.76 2.76
Critical Pressure kgf/cm2 a 225 225 225
Spec.Gravity 0.93486 0.93486 0.93486
Viscosity cPo 1 1 1
Sizing Results
Calculated Cv 31.55 17.769 3.905
FL 0.919 0.93 0.94
Velocity m/s 4.4 3.7 1.2
Sound Level dBA 67.3 71.6 71.1
Flow Cond subcrit. subcrit. subcrit.
% lift Equal % 85.4 70.8 32.2
MIL-SIZING-C2
THERMAX LTD PUNE
PA-0891. (1*53 TPH, 67Ata, 490±5°C).
1
FV-500A
AJ
1
MIL/QDP074/JA0637
3 Inch
1500 #
BW
0
18 Inch
N.A
16-May-08
37-41621Flow-to-Close
Stayput
Yes
290
Estimated Shipping Weight (Kg.)
OD(A)= 88.9 ID(B)= 73.7 OD(A)= 88.9 ID(B)= 73.7
Air SetAS
Electro Pneu.PositionerVP
Position TransmitterPT
AirLockAL
Hand WheelHW
Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1
CONTROL VALVE SPECIFICATION SHEETCustomer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata,
490±5°C).Project: Bombay rayon & Fashions
LtdService: Feed water 100% motorized
control valve Valve & Aux Equip Code : 90-41621
Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 2 Qty: 1 Tag No: FV-M503
Valve Body
Series : 41000
Type : Heavy Duty Globe
Valve Size : 3 Inch
Max Pressure : 102 kgf/cm2 g
Max temp. : 130 Deg. C
Body Material : ASTM A 216 Gr. WCC
Body Rating : 1500# ANSI
Flow Direction : Flow-to-Close
End Connection : Weld End 1500 # Butt Weld
Bonnet Type : Standard (With Mod. Finned Extn.)
Packing Type : Double
Packing Matl. : PTFE
Valve Trim
Rated Cv : 56
Characteristic : Equal %
Plug Type : Balanced with PTFE Seal
Plug Material : 17-4 PH
Cage Type : Standard Characterised
Cage Material : CA6NM Nitrided
Seat Type : Clamped
Seat Material : SS 410
Guiding : Cage Guiding
Seat leakage : IV (FCI 70.2)
IBR
IBR for Pressure Parts : Yes
Line Data
Inlet Pipe : 4 (In ) / 80 Sch
Outlet Pipe : 4 (In ) / 80 Sch
Electrical Actuator
Series : 90
Make/Model : Rotork/KML60F10A/18
Supply Voltage : 3 F, 415V, AC50Hz
Travel : 2 Inch
Shut-off Pressure : 102 kgf/cm2 g
For electrical actuator specification please refer Annexure
Revision No: 0
Revision Date: 16-May-08
Prepared By: AJ
CONTROL VALVE SIZING CALCULATIONS
Customer: THERMAX LTD PUNE B&H
Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 490±5°C).
Project: Bombay rayon & Fashions Ltd
Tag: FV-M503
Quotation Ref: MIL/QDP074/JA0637Item: 2
Service:Feed water 100% motorized control valve
Date: 16-May-08
General Details
Valve Model: 41000 FTC
Valve Size: 3 In
Body Material: ASTM A 216 Gr. WCC
Body Rating: 1500 # ANSI
Rated Cv: 56
Inlet Pipe 4 In/ 80 Sch
Outlet Pipe 4 In/ 80 Sch
Fluid Type: Liquid
Fluid Name: Water
Characteristic: Equal %
Service Conditions
Sizing Condition Units Max Nor Min
Flow Rate T/hr 61.02 50.85 15.90
Inlet Pressure kgf/cm2 g 83.84 87.35 93.47
Outlet Pressure kgf/cm2 g 78.35 75.33 69.14
Pressure Drop kgf/cm2 5.49 12.02 24.33
Temperature deg. c 130 130 130
Vapour Pressure kgf/cm2 a 2.76 2.76 2.76
Critical Pressure kgf/cm2 a 225.6 225.6 225.6
Spec.Gravity 0.935 0.935 0.935
Viscosity cPo 1 1 1
Sizing Results
Calculated Cv 31.548 17.767 3.905
FL 0.919 0.93 0.94
Velocity m/s 4.4 3.7 1.2
Sound Level dBA 67.3 71.6 71.1
Flow Cond subcrit. subcrit. subcrit.
% lift Equal % 85.4 70.8 32.2
MIL-SIZING-C2
VM/SRQ08-5056/MIL dt.17.05.08
Specification for KML range actuators:
Type : Syncroset actuator (without integral starter) Enclosure : Water Tight to IP68. Power supply : 415V ; 3 Phase ; 50Hz. Wiring Diagram : Wd: 9235 Mechanical local Indicator : Continuous Local Indicator ProvidedMotor Insulation : Class “F”Paint : Smoke grey as per IS 5, 692 shade
Modulating duty i.e 1200 starts per hour WD: 9235
Sl.No.
Actuator / RPM
Mod. Thrust (lbs)
SeatingThrust (lbs)
Linear Speed (mm/sec)
Travel Time (secs)
1 KML60F10A/18 2580 4060 1.8 28
Stroke length-2” for sl.no1
Note:
1) Offered above actuators are Syncroset (without integral starter) actuator quoted to wiring diagram WD: 9235 + CLI, which consists of the following.
2 Nos Torque/Limit switches with 2NO + 2 NC potential free contacts. 2 Nos Auxiliary Limit switches with 2NO +2NC Potential free contacts, 2 Nos Independent Limit switches with 2NO +2NC potential free contacts, Space heater suitable for 230V AC / Single phase externally fed Power Supply, Continuous Local Indicator and Contact type Current Position Transmitter (4-20mA)
2) Offered actuators are provided with 1 ¼” – 1No, ¾” – 2 Nos British metric double compression cable glands as required. Please confirm.
3) Offered actuators are with out integral starter.
VENDOR NAME : ROTORK / DATA SHEET REF: 01 / REV. 00 / DT: 17.05.2008
PROJECT NAME :
TAG NO. :
MIL WORK NO. :
VALVE :
OUR JOB NO. :
ACTUATOR MODEL: KML60F10A /18 RPM
STROKE LENGTH : 2”
Linear speed: 1.8 mm/secs S.No DESCRIPTION UNIT DATA
1 ACTUATOR MANUFACTURER ROTORK CONTROLS (INDIA) PVT. LTD
2A MODULATING THRUST lbs 2580
2B SEATING THRUST lbs 4060
3 DUTY CYCLE S4-50%
4 ENCLOSURE (TENV) IP68
5 AVERAGE / NOMINAL OUTPUT KW 0.25
6 RATED VOLTAGE V 415
7 RATED FREQUENCY Hz 50
8 No .OF PHASES 3
9 ADMISSIBLE VOLTAGE FLUCTUATION % 10
10 ADMISSIBLE FREQUENCY FLUCTUATION % 5
11 ADMISSIBLE VOLT. & FREQ. VARIATION % 10
12 NOMINAL MODULATING CURRENT A 1.2
13 LOCKED ROTOR CURRENT A 3.0
14 FULL LOAD SPEED RPM 2880
15 INSULATION CLASS F
16 POWER FACTOR (AVERAGE LOAD) 0.79
17 AVERAGE LOAD EFFICIENCY % 50
18 ADMISSIBLE AMBIENT TEMPERATURE C -30 TO +70
19 TEMP.RAISE OVER AMBIENT TEMP 40 C C 80
20 TYPE OF STARTER RECOMMENDED DOL
21 CABLE GLANDS 4 Nos. 1 ¼ “ – 1No, ¾” – 2 Nos cable glands-
British metric22 GEAR BOX LUBRICATION ALPHA SP68 or SAE EP80
23 POSITION LIMIT SWITCHES Nos 2NO 2NC – 4 Nos.
24 TORQUE SWITCHES Nos 2NO 2NC – 2 Nos.
25 RATING OF SWITCHES A 5A 240V AC, 0.5A 220V DC
26.A POSITION TRANSMITTER - ON / OFF DUTY NOT APPLICABLE
26.B POSITION TRANSMITTER - INCHING DUTY (IF
PROVIDED)
Contact type Current position transmitter (4-
20mA)
27 SPACE HEATER 1 No 240V AC 1 50 Hz
28 THERMOSTAT / THERMISTER 1 No PROVIDED
29 INTERNAL WIRING PVC 1.5 mm2
30 CONTROL CIRCUIT DIAGRAM (WITHOUT
INTEGRAL STARTER)
WD: 9235
31 WEIGHT Kg 46
32 MOTOR SUITABLE FOR ON-OFF / INCHING Modulating duty (1200 starts per hour)
33 MOTOR TYPE & REF. STANDARD SQUIRREL CAGE INDUCTION, IS 325
34 TRAVEL TIMES Sec 28 secs
NAME SEAL OF VENDOR WITH SIGNATURE.
Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1
CONTROL VALVE SPECIFICATION SHEETCustomer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata,
490±5°C).Project: Bombay rayon & Fashions
LtdService: Feed water 30% control
valve Valve & Aux Equip Code : 37-41121 AS/EPP/PT/AL/HW
Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 3 Qty: 1 Tag No: FV-500B
Valve Body
Series : 41100
Type : Heavy Duty Globe
Valve Size : 1.5 Inch
Max Pressure : 102 kgf/cm2 g
Max temp. : 130 Deg. C
Body Material : ASTM A 216 Gr. WCC
Body Rating : 900# ANSI
Flow Direction : Flow-to-Open
End Connection : Weld End 900 # Butt Weld
Bonnet Type : Standard
Packing Type : Double
Packing Matl. : PTFE
Valve Trim
Rated Cv : 10
Characteristic : Equal %
Plug Type : Unbalanced
Plug Material : 17-4 PH
Cage Type : Standard Characterised
Cage Material : CA6NM Nitrided
Seat Type : Clamped
Seat Material : SS 410
Guiding : Cage Guiding
Seat leakage : IV (FCI 70.2)
Spring Diaphragm Actuator
Series/Size : 37/13 Inch
Spring Range : 3-15 psi
Supply Pressure : 45 psi
Action : Air to Close
Air failure : Stayput
Hand Wheel : 6A2
Pn.tubing Size/Mtl. : 1/4 Inch NPT/ Copper
Shut-off Pressure : 102 kgf/cm2 g
IBR
IBR for Pressure Parts : Yes
Line Data
Inlet Pipe : 3 (In ) / 80 Sch
Outlet Pipe : 3 (In ) / 80 Sch
Air Filter Regulator with Gauge
Make/Model : Shavo /11-4 SN
Qty : 1
Filter Size : 5 Micron
Valve Positioner
Make/Model : MIL /8013
Input Signal/Action : 4-20 mA /Direct
Certification : Weather Proof IP 65 (IS 2147)
Cable Entry : 1/2 Inch NPT
Cable Gland : No
Position Transmitter
Make/Model/Output Signal
: MIL /400 L /4-20 mA
Supply Voltage : 10-60 V DC
Certification : Weather Proof IP 65 (IS 2147)
Cable Entry : 1/2 Inch NPT
Cable Gland : No
Air Lock
Make/Model : MIL /776
RemarksThis valve shall be able to withstand Delta Pressure shut off during startups without damage-Duration 8 to 10 hours for 25 to 30 times in a year.
Revision No: 0
Revision Date: 16-May-08
Prepared By: AJ