Post on 09-May-2023
Government ot India
OFFICE COPY Bhabha Atomic Research Centre
Electromagnetic Application & Instrumentation Division Ref: EmA&ID/MFS/2022/30830 Date: 21 /02/2022
--------------------------------To whom so ever it may concern----------------------------------------
Sub: Minor Fabrication / Invitation of Quotations
Dear Sir/Madam, 1. Quotations are invited for ... Fabrication and Supply of (a) Guide Tubes as per specifications
and drawings enclosed in Annexure I2. Bidder shall quote as per the tender technical specification.3. Taxes and Excise Duties shall be quoted separately. Form AF I H whichever is applicable
shall be provided, if required.The quotation must reach The Head, Electromagnetic Application & InstrumentationDivision by 23-03-2022 (12:00 PM) and must be sent in a sealed envelope superscribed with the reference number & the due date given above only through India Ordinary PosUSpeed Post.
4. The address on the envelop should read:
The Head, Electromagnetic Application & Instrumentation Division, RCnD Bldg., North Site BARC, Trombay, Mumbai - 400 085. (Kind Attn: A.K.Sinha, SO/G)
5. The bidder shall complete the job within 6 weeks from the date of firm work order.issued tothe bidder.
6. Head, Electromagnetic Application & Instrumentation Division reserves the rights to acceptI reject any or all quotations without assigning any reason.
7. Quotation must also indicate the validity of offer. Quotation must also indicate the GST Noand PAN number of the supplier.
8. The quotation has to be signed by authorized person with company seal.9. Payment will be made by EFT only after satisfactory completion of work on production of
bill, delivery challan and advance stamped receipt. Income tax as applicable will be collectedat the time of payment.
10. In case of any technical clarifications, the supplier may kindly contact the following:Name of Indenting officer: A K Sinha (Email ID aksinha@barc.gov.in, Tel No : 25593430)
Encl.: Technical Specification Sheet no: EmA&ID/MFS/2022/30830 dated 21-02-2022
�A.K.Sinha SO/G, EmA&ID
ANNEXURE I
TECHNICAL SPECIFICATIONS AND GUIDELINES FOR MANUFACTURE
OF GUIDE TUBES
Ref : EmA&ID /MFS/2022/30830 dated 21/02/2022
1. 0 Material :
Principal material of construction of Guide Tubes SA-6061 AL. After welding all the
parts have to be silver anodized with a thickness of 10 microns.
4 Guide Tubes are to be fabricated ,assembled and tested as per the specifications and
guidelines. Total No. of Drawings enclosed are Twenty One (21).
Linkable test reports for all raw materials and proprietary items shall be furnished to the
purchaser for approval. In case, linkable certificates are not available, then the
manufacturer shall carry out chemical composition through government approved labs.
However, if cracks / laminations are found in raw material at any stage of
procurement/manufacture, the manufacturer shall immediately replace the material.
2 .0 Manufacture of Components :The method of manufacture of parts is left to the choice
of the manufacturer. He shall employ machines & operators qualified for the
manufacturing operations to be carried out and ensure meeting of specified tolerances
prior to undertaking of manufacture. The manufacturer shall inform the purchaser about
the machines he proposes to use to achieve the tolerances.
3.0 Welding :
3.1 TIG Welding process shall be adopted for welding & fabricating the components
of this tender.
3.2 Weld repair wherever necessary shall be carried out only after obtaining prior
approval of the Purchaser. Parts found unacceptable due to material or workmanship shall
be repaired / replaced by the manufacturer.
4.0 INSPECTION, TESTS AND REPORTS
4.1 General ----
The manufacturer shall prepare inspection and test procedure for dimensional inspection,
LPE, and leak test . These inspections shall be carried out as per BARC approved
procedure by certified inspection personnel. .
The following activities have to be witnessed by the purchaser’s inspection wing:
1/4
(1)Weld edge preparation/fit up for all butt welds and welds which can cause deviation
from tolerances / strength requirement difficulties in assembly.
(2) The manufacturer shall provide all testing and inspection services and facilities for
shop work except where otherwise specified. The manufacturer shall maintain records of
all inspection, tests and calibration, which shall be made freely available to the purchaser.
The inspection and the testing shall be conducted in a manner satisfactory to and shall be
subject to approval by the purchaser.
4.2 Dimensional Inspection -----
Dimensional check for the individual components and the completed subassembly and
assembly of Guide Tubes shall be carried out as per the approved procedures and shall
meet the requirement specified in the drawing. Manufacturer will submit dimensional and
geometrical inspection report for purchaser’s approval.
It is manufacturer’s responsibility to ensure that all dimensional tolerances as per
drawings are met. The dimensional verification of parts before and after fabrication shall
be done by the supplier. He shall establish the procedure for dimensional verification
defining measuring instruments, inspection method and accuracy of measurement. The
Purchaser's representative shall participate in these verifications. The manufacturer shall
have instruments to measure geometrical features such as flatness, parallelism
,straightness, concentricity etc. In addition to stage inspection of dimensions, the final
dimensional checks of assembly shall be conducted by the supplier in the presence of
Purchaser's authorized inspector. The Purchaser will take decision regarding the
acceptance of part which are outside the tolerance limits. The manufacturer is bound to
carry out repair / replacement as directed by purchaser.
4.3 Inspection of welds
4.3.1 Weld surface finish
The welds shall have a regular surface and welds are acceptable provided they are
smoothly merged with the adjacent base metal without any defect. However all the butt
welds have to be ground flush.
4.3.2 Visual examination
This shall be done with the naked eye or with magnifying lenses, wherever necessary.
This examination shall be conducted after each weld pass. In the area to be examined,
sufficient lighting, natural or artificial is required. Weld spatter, surface cracks, surface
porosity and such other defects shall not be permitted.
2/4
4.3.3 Liquid Penetrant Examination (LPE)
Liquid penetrant examination of weld edge preparation, root pass, back gouging, back
weld, finished butt weld and first and every alternate passes of fillet weld shall be carried
out as per specifications in ASME Section V.
4.3.4 All external side butt welds shall be ground flush, other welds shall be ground smooth &
radiused, and shall meet the weld profile and other tolerances as specified in the drawing
/ specification. Whenever weld fit up tolerances are not given, the manufacturer shall
prepare the same and obtain purchaser’s approval before welding.
4.4 Leak Testing :
Soap solution bubble leak test to detect gross leakage on welds and other joint areas is to
be carried out for the components where-ever required. The soap solution should be
removed using acetone and D.M. Water. Required arrangements are to be made to check
leakage at all O-ring / gasket locations.
4.5 Straightness Check ---
The straightness of the completed assembly shall be checked in vertical condition in a
rotating fixture with dial gauges or by suitable optical method and also in horizontal
position.
4.6 Tests and Inspection Reports --
The manufacturer shall submit for approval the manufacturing process, sequence in detail
with clear definition of inspection stages and explain where the inspection will be carried
out by the manufacturer in the presence of purchaser. Tests shall be conducted on all the
4 Units and assembly to be supplied.
Two (2) sets of all qualification, inspection and testing reports shall be supplied to the
purchaser. The testing and inspection instruments and equipment shall be calibrated
according to applicable standards and records of such calibration shall be made available
to the purchaser’s authorised representative.
3/4
4.7 Wherever specifications are not mentioned, the manufacturer shall take guidance from the
relevant IS / ASTM / ASME standards. In addition to the above-mentioned applicable
specifications and drawings, any additional specification and / or drawing prepared by the
purchaser or supplier and duly approved by the purchaser shall also become applicable . Such
changes shall be considered within the scope of work specified in this specification and shall not
be considered extra.
4/4
125
155
125
01
02 0513 40
226 O/Dx11THK AJAJ
AK
AK
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
08 CHEESE HD. SCREW M5 x 15LG. S.S. 304 08 SETS
07 R.H. GUIDE PLATE 245 x 3 THK SA 6061 AL. 01
06 R.H. END COVER 310 x 10 THK SA 6061 AL. 01 WITH GROOVE
05 R.H. END FLANGE 310 x 35THK SA 6061 AL. 01 WITHOUT GROOVE
04 L.H. GUIDE PLATE 245 x 3THK SA 6061 AL. 01
03 L.H. END COVER 310 x 10 THK SA 6061 AL. 01 WITHOUT GROOVE
02 L.H. END FLANGE 310 x 35 THK SA 6061 AL. 01 WITH GROOVE
01 PIPE 226 x 11Tx 956LG. SA 6061 AL. 01
S.NO DESCRIPTION SIZE MATERIAL QTY REMARKSBILL OF MATERIAL
16
15
14 GUIDE PIN FOR GUIDE PLATE 5x 15 LG. S.S. 304 04
13 KF. COUPLING ISO KF 25 SA 6061 AL. 01
12 BASE PLATE 100 x 300 x 20 THK SA 6061 AL. 02
11 GUIDE PIN 10x60 LG. S.S. 304 04
10 HEX.SOC.HD.BOLT+NUT+W. M8x75 LG. S.S. 24 SETS
09 'O' RING 258 I/D x6.99 C/S S.S. 304 02
S.NO DESCRIPTION SIZE MATERIAL QTY REMARKS
11
CHK'D
WEIGHT:
D-2021-118AREV. 2
A3
SHEET 1 OF 5SCALE:1:4
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
DRAWN GUIDE HOUSING 1.0m TAPER
SA6061AL
PROJECT/DIVISION/WO:
REVIEW
PROJ.:
12
SECTION AJ-AJ
03
04
06
07
12
AM
100
310
310
35
35
85 100
250
300
4.269°
10
1956
3.339°
B
SECTION AK-AK
0.05
11
B
20
0910
DETAIL 'AM'
08
5
3510
11
125
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
L.H. SIDE VIEW R.H. SIDE VIEWELEVATION
14
1420
CHK'D
REV. 2D-2021-118B
WEIGHT:
A3
SHEET 2 OF 5SCALE:1:4
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
DRAWN GUIDE HOUSING 1.0m TAPER
SA6061AL
PROJECT/DIVISION/WO:
REVIEW
PROJ.:
14
14
310
310
226 O/Dx11THK
13
13
45°
120° 15°120°
15°
120°
13
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
PART NO. 01
PART NO. 02PART NO .03
DETAIL 'AM'
DETAIL 'AN'0.05
FOR GUIDE PIN
10H7 THR.HOLES ON 290 PCD2NOS.
EQSPD. ON 290 PCD. 8.5 THR. HOLES12NOS.
0.05
APART ON290 PCD. FOR GUIDE PIN@120
8.5 THR. HOLES
4NOS. M5x8DEEP TAPPEDHOLES EQSPD. ON 230 PCD.
EQSPD. ON 290 PCD.
0.05
2NOS. 5H7x7DEEPHOLES @120 APARTON 230 PCD.
12NOS. 10H7 THR. HOLES 2NOS.
0.05
ALAL
310
10T
219.10f7 30
H7
85
4.269°
3.339°
219.10f7
R0.5 R0.3
821.18
35
D-2021-118C
CHK'D
WEIGHT:
A3
SHEET 3 OF 5SCALE:1:4
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
DRAWN GUIDE HOUSING 1.0m TAPER
SA6061AL
PROJECT/DIVISION/WO:
REVIEW REV. 2
PROJ.:
4.82
6.50
8
68°
4.70
35
135
226 O/Dx11THK
135100 100
956 1
AM AN
4.2690°
214.10245H7
265
310
35
219.10H813
13
120° 15°
15°
120°
13 15°
120°
15°120°
4NOS.
@120
5.4THR. HOLES
5H7 THR.HOLESAPART ON 230PCD.
EQSPD. ON 230 PCD.
2NOS.
4NOS. 5.4THR. HOLESEQSPD. ON 230 PCD.
AQ
=43=
6012
2
56.54
245g
6
3T
12NOS.
0.05
8.4 THR. HOLESEQSPD. ON 290 PCD.
2NOS. 10H7 THR. HOLESAPART ON 290PCD.@120
0.05
B
B
DETAIL AQ
43
2xR1
AP
219.10
H8
3.339°
35
214.10
245H
7
310
19.45
D-2021-118D
CHK'D
WEIGHT:
A3
SHEET 4 OF 5SCALE:1:4
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
DRAWN GUIDE HOUSING 1.0m TAPER
SA6061AL
PROJECT/DIVISION/WO:
REVIEW REV. 2
PROJ.:
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
PART NO. 04
PART NO. 05 SECTION B-B
PART NO. 07
0.05
DETAIL 'AP'
REAR VIEW
0.05
AQ
4NOS. M5x7DEEP TAPPEDHOLES EQSPD. ON 230 PCD.
2NOS. 5H7x7DEEP HOLES@120 APART ON 230PCD.
8
35
6.67
245g
6
3THK
2NOS. 5H7 THR.HOLES@120 APART ON 230PCD.
=12
2=
=43=
60
15°
120°
54
15
5h7
R102
D
D60
10h7
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
PART NO. 12
PART NO. 11 PART NO. 14SECTION D-D
PART NO. 13
PART NO. 06
DETAIL 'AN'
0.05
SECTION M-M
D-2021-118E
CHK'D
WEIGHT:
A3
SHEET 5 OF 5SCALE:1:2
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
DRAWN GUIDE HOUSING 1.0m TAPER
SA6061AL
PROJECT/DIVISION/WO:
REVIEW REV. 2
PROJ.:
0.05
=72.66=
20
R113
2
=83.52=
12NOS. EQSPD. ON 290 PCD.
8.4 THR. HOLES
2NOS. 10H7 THR.HOLES ON 290 PCD.
AM
AM
26.20
24
2.50
40
3
30
AN
265
10T
310
R0.5R0.3
68°4.70
6.50
10
6NOS. 8.4 THR. HOLES
35
=250=
300
35
15
100
155
150
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
08 CHEESE HD. SCREW M5 x 15LG. S.S. 304 08SETS
07 R.H. GUIDE PLATE 245 x 3THK SA 6061 AL. 01
06 R.H. END COVER 310 x 10 THK SA 6061 AL. 01 WITH GROOVE
05 R.H. END FLANGE 310 x 25 THK SA 6061 AL. 01 WITHOUT GROOVE
04 L.H. GUIDE PLATE 245 x 3THK SA 6061 AL. 01
03 L.H. END COVER 310 x 10 THK SA 6061 AL. 01 WITHOUT GROOVE
02 L.H.END FLANGE 310 x 25 THK SA 6061 AL. 01 WITH GROOVE
01 PIPE 226 x 11Tx 968LG. SA 6061 AL. 01
S.NO DESCRIPTION SIZE MATERIAL QTY REMARKSBILL OF MATERIAL
16
15
14 GUIPE PIN FOR GUIDE PLATE 5 x 15 LG. S.S. 304 04
13 KF. COUPLING ISO KF25 SA 6061 AL. 01
12 BASE PLATE 100 x 300 x 20THK SA 6061 AL. 02
11 GUIDE PIN 10x 50LG. S.S. 304 04
10 HEX.SOC.HD.BOLT+NUT+W. M8x70LG. S.S. 304 24SETS
09 'O' RING 258 I/Dx6.99 C/S VITON 02
S.NO DESCRIPTION SIZE MATERIAL QTY REMARKS
B
SECTION B-B
0.05
B 300
20T
41
121 226
GUIDE HOUSING 1.0m
PROJECT/DIVISION/WO:
REV. 2REVIEW
SA6061AL
CHK'D
D-2021-117A
WEIGHT:
A3
SHEET 1 OF 5SCALE:1:4
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
DRAWN
PROJ.:
04
06SECTION A-AHOLES036x2 NOS. 8.4 THR.
07
AG
310
100
=250=
10
310
0102
0.2
0513
150
40
1998
100
226 O/Dx11THK
AA
B
B
11
12
R.H. SIDE VIEW=300= 20
T125
0810
DETAIL 'AG'
09
5
25 10
11T
7
15°
120°
195°
120°
2NOS. 5 GUIDE PINS @120 APART ON 230 PCD.
14
14
SECTION AL-AL
245
998
115
3T
1
310
3T
226 O/Dx11THK
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
1414
CHK'D
REV. 2D-2021-117B
WEIGHT:
A3
SHEET 2 OF 5SCALE:1:4
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
DRAWN GUIDE HOUSING 1.0m
SA6061AL
PROJECT/DIVISION/WO:
REVIEW
PROJ.:
5 GUIDE PINS @120 APART ON 230 PCD.2NOS.
20T
AL
AL
15°
120°
15°
120°
15°
120°
AI
AJ
219.10H7
217.10
265
310
25T
245H7
12NOS.
0.05
EQSPD. ON 290 PCD.
HOLES EQSPD. ON 230 PCD.
5H7x7DEEP
4NOS. M5x8DEEP TAPPED
2NOS.
10H7 THR.
HOLES ON 230PCD.
2NOS.
8.5 THR. HOLES
0.05
HOLES ON 290 PCDFOR GUIDE PIN
0.05
A
A
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
PART NO. 01
0.05
PART NO. 02
DETAIL 'AI'
SECTION A-A
PART NO .03
0.05
D-2021-117CREV. 2
CHK'D
WEIGHT:
A3
SHEET 3 OF 5SCALE:1:4
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
DRAWN GUIDE HOUSING 1.0m
SA6061AL
PROJECT/DIVISION/WO:
REVIEW
PROJ.:
1351
219.10f7
226 O/Dx11THK
100
968
10010135
219.10f7
106
R0.3R0.5
DETAIL 'AJ'
68°
6.50
4.70
EQSPD. ON 290 PCD. 12NOS. 8.5 THR. HOLES
2NOS. 10H7 THR.HOLES ON 290 PCDFOR GUIDE PIN
25
8 10
310
10T
30H7
85
120°
45°
120°
15°
15°
120°
15°
120°
DETAIL 'AL'
25
10 8
D-2021-117DREV. 2
CHK'D
WEIGHT:
A3
SHEET 4 OF 5SCALE:1:4
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
DRAWN GUIDE HOUSING 1.0m
SA6061AL
PROJECT/DIVISION/WO:
REVIEW
PROJ.:
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
PART NO. 04
PART NO. 05
0.05
SECTION B-B
PART NO. 07
0.050.05
0.05
AO
DETAIL 'AO'
AL
310
245H
7
217.10
219.10
H8
25
=43=
2xR1
5H7 THR.HOLES ON 230 PCD.2NOS.
4NOS. 5.4 THR. HOLESEQSPD. ON 230PCD.
AO60=12
2=
R1
0
=43=
12NOS. EQSPD. ON 290 PCD.
8.4 THR. HOLES
2NOS. 10H7 THR.HOLES ON290 PCD.
B
B 5H7 THR.HOLES ON 230 PCD.2NOS.
4NOS. 5.4 THR. HOLESEQSPD. ON 230PCD.
60=12
2=
R1
0=43=
245g
6
3T
245g
6
3T
APART ON 230 PCD.
REAR VIEW
2NOS. 5x7DEEP HOLES@120
4NOS. M5x7DEEP TAPPEDHOLES EQSPD. ON 230 PCD.
54
45°
120°
R102
D
D 24
26.202.50
40
3
30
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
PART NO. 12
PART NO. 11 PART NO. 14SECTION D-D
PART NO. 13
PART NO. 06
DETAIL 'AN'
0.05
CHK'D
REV. 2D-2021-117E
WEIGHT:
A3
SHEET 5 OF 5SCALE:1:2
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
DRAWN GUIDE HOUSING 1.0m
SA6061AL
PROJECT/DIVISION/WO:
REVIEW
PROJ.:
50
10h7
15
5h7
6NOS. 8.4 THR. HOLES
35
=250=
35 1
00
15
300
12NOS. EQSPD. ON 290 PCD.
8.4 THR. HOLES
2NOS. 10H7 THR.HOLES ON 290 PCD.
AM
AM
R0.5R0.3
68°4.70
6.50
10
0.05
=72.66=
20
2
R113 =83.52=
AN
265
10T
310
155
150R.H. SIDE VIEW
11
12
125
20
=300=
0102 05
13
0.2
310
40
1.0
150
498
100
226 O/Dx11THK
AA
B
B
WEIGHT:
REV. 1D-2021-122A
CHK'D
A3
SHEET 1 OF 5SCALE:1:4
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
REVIEW
DRAWN(TYPE-II)
SA6061AL
PROJECT/DIVISION/WO:
GUIDE HOUSING 0.5m
PROJ.:
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
08 CHEESE HD. SCREW M5 x 15LG. S.S. 304 08SETS
07 R.H. GUIDE PLATE 245 x 3THK SA 6061 AL. 01
06 R.H. END COVER 310x10THK SA6061 AL. 01 WITH GROOVE
05 R.H. END FLANGE 310x25THK SA6061 AL. 01 WITHOUT GROOVE
04 L.H. GUIDE PLATE 245 x 3THK SA 6061 AL. 01
03 L.H. END COVER 310 x 10 THK SA 6061 AL. 01 WITHOUT GROOVE
02 L.H. END FLANGE 310 x 25 THK SA 6061 AL. 01 WITH GROOVE
01 PIPE 226 x 11Tx 468LG. SA 6061 AL. 01
S.NO DESCRIPTION SIZE MATERIAL QTY REMARKSBILL OF MATERIAL
15
14 GUIDE PIN FOR GUIDE PLATE 5x15 LG S.S. 304 04
13 KF. COUPLING ISO KF25 SA 6061 AL. 01
12 BASE PLATE 100 x 300 x 20THK SA 6061 AL. 02
11 GUIDE PIN 10x 50LG. S.S. 304 04
10 HEX.SOC.HD.BOLT+NUT+W. M8x70 LG S.S. 304 24SETS
09 'O' RING 258 I/Dx6.99 C/S VITON 02
S.NO DESCRIPTION SIZE MATERIAL QTY REMARKS
B
SECTION B-B
0.05
B
121
=300=
20
43
226
04
06HOLES
SECTION A-A03
6x2 NOS. 8.4 THR.
07
AG
=250=
310
100 25
5
'
08
DETAIL 'AG
09
10
10T
11
25T
7
15°
120°
15°
120°
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
14 14
CHK'D
REV. 1D-2021-122B
WEIGHT:
A3
SHEET 2 OF 5SCALE:1:4
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
REVIEW
DRAWN(TYPE-II)
SA6061AL
PROJECT/DIVISION/WO:
GUIDE HOUSING 0.5m
PROJ.:
2NOS. @120 APART ON 230PCD
5 GUIDE PIN
20
AJ
AJ
SECTION AJ-AJ
14
3T
115
1
310
245
245
498
3T
226 O/Dx11THK
2NOS. 5 GUIDE PIN@120 APART ON 230 PCD.
15°
120°
15°
120°
15°
120°
12NOS.
0.05
EQSPD. ON 290 PCD.
HOLES EQSPD. ON 230 PCD.4NOS. M5x8DEEP TAPPED
10H7 THR.
8.5 THR. HOLES
5H7x7DEEPFOR GUIDE PIN
2NOS.
HOLES ON 290 PCD
HOLES ON 230PCD.
2NOS.0.05
0.05
A
A
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
PART NO. 010.05
PART NO. 02
DETAIL 'AI'
SECTION A-A
PART NO .03
310
10T
EQSPD. ON 290 PCD. 8.5 THR. HOLES12NOS.
2NOS. 10H7 THR.HOLES ON 290 PCDFOR GUIDE PIN
CHK'D
REV. 1D-2021-122C
WEIGHT:
A3
SHEET 3 OF 5SCALE:1:4
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
REVIEW
DRAWN(TYPE-II)
SA6061AL
PROJECT/DIVISION/WO:
GUIDE HOUSING 0.5m
PROJ.:
25
8 10
R0.3R0.5
DETAIL 'AJ'
6.50
4.70
68°
AI
AJ
265
310
217.10
219.10
H8
245H
7
25T
85
30H7
0.05
219.10
f7
219.10
f722
6
100 100135
468
10135
1
106
15°
120°
120°
15°
120°
15°
120°
15°
AL
219.10
H8
217.10
245H
731
0
25
CHK'D
REV. 1D-2021-122D
WEIGHT:
A3
SHEET 4 OF 5SCALE:1:4
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
REVIEW
DRAWN(TYPE-II)
SA6061AL
PROJECT/DIVISION/WO:
GUIDE HOUSING 0.5m
PROJ.:
5.4 THR. HOLESEQSPD. ON 230PCD.4NOS.
2NOS. 5H7 THR.HOLES ON 230 PCD.
6012
2
41
40.90
R1
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
PART NO. 04
0.05
PART NO. 05
0.05
SECTION B-B
PART NO. 07
0.05
0.05
245g
6
3T
12NOS. EQSPD. ON 290 PCD.
8.4 THR. HOLES
2NOS. 10H7 THR.HOLES ON290 PCD.
B
B
245g
6
3T
DETAIL 'AL'
25
10 8
APART ON 230PCD2NOS. 5H7x7DEEP HOLES@120
4NOS.M5x7DEEP TAPPEDHOLES EQSPD. ON 230PCD.REAR VIEW
5H7 THR.HOLES ON 230 PCD.2NOS.
4NOS. 5.4 THR. HOLESEQSPD. ON 230PCD.
122
60
41
48.58
R1
54
45°
120°
6NOS. 8.4 THR. HOLES
100
=250=
35
35
15
300
R0.3R0.5
68°
6.50
4.70
10
AN
265
10T
310
0.05=83.52=
2
=72.66=
20
R113
CHK'D
REV. 1D-2021-122E
WEIGHT:
A3
SHEET 5 OF 5SCALE:1:2
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
REVIEW
DRAWN(TYPE-II)
SA6061AL
PROJECT/DIVISION/WO:
GUIDE HOUSING 0.5m
PROJ.:
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
PART NO. 12
PART NO. 11 PART NO. 14SECTION D-D
PART NO. 13
PART NO. 06
DETAIL 'AN'
0.05
50
10h7
R102
D
D15
5h7
24
26.202.50
40
3
30
EQSPD. ON 290 PCD.12NOS. 8.4 THR. HOLES
2NOS. 10H7 THR.HOLES ON 290 PCD.
AM
AM
150
155
WEIGHT:
REV. 1
CHK'D
A3D-2021-116A
SHEET 1 OF 5SCALE:1:4
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
REVIEW
DRAWN(TYPE-I)
SA6061AL
PROJECT/DIVISION/WO:
GUIDE HOUSING 0.5m
PROJ.:
04
SECTION A-AHOLES 06036x2 NOS. 8.4 THR.
07
AG
100
=250=
310
25
0102 05
13
0.2
310
150
1.0
40
498
100
226 O/Dx11T
AA
B
B
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
08 CHEESE HD. SCREW M5 x 15LG. S.S. 304 08SETS
07 R.H. GUIDE PLATE 245 x 3THK SA 6061 AL. 01
06 R.H. END COVER 310x10THK SA6061 AL. 01 WITH GROOVE
05 R.H. END FLANGE 310x25THK SA6061 AL. 01 WITHOUT GROOVE
04 L.H. GUIDE PLATE 245 x 3THK SA 6061 AL. 01
03 L.H. END COVER 310 x 10 THK SA 6061 AL. 01 WITHOUT GROOVE
02 L.H. END FLANGE 310 x 25 THK SA 6061 AL. 01 WITH GROOVE
01 PIPE 226 x 11Tx 468LG. SA 6061 AL. 01
S.NO DESCRIPTION SIZE MATERIAL QTY REMARKSBILL OF MATERIAL
15
14 GUIDE PIN FOR GUIDE PLATE 5x15 LG S.S. 304 04
13 KF. COUPLING ISO KF25 SA 6061 AL. 01
12 BASE PLATE 100 x 300 x 20THK SA 6061 AL. 02
11 GUIDE PIN 10x 50LG. S.S. 304 04
10 HEX.SOC.HD.BOLT+NUT+W. M8x70 LG S.S. 304 24SETS
09 'O' RING 258 I/Dx6.99 C/S VITON 02
S.NO DESCRIPTION SIZE MATERIAL QTY REMARKS
11
R.H. SIDE VIEW
12
125
20
=300=
09
10
DETAIL 'AG'
085
11
25T10T
7
B
SECTION B-B
0.05
B
121
=300=
20
41
226
15°
120°
15°
120°
REV. 1
CHK'D
D-2021-116B
WEIGHT:
A3
SHEET 2 OF 5SCALE:1:4
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
REVIEW
DRAWN(TYPE-I)
SA6061AL
PROJECT/DIVISION/WO:
GUIDE HOUSING 0.5m
PROJ.:
@120 APART ON 230PCD5 GUIDE PIN2NOS.
20
AJ
AJ
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
14 142NOS. 5 GUIDE PIN@120 APART ON 230 PCD.
SECTION AJ-AJ
14
245
245
3T
115
1
310
498
3T
226 O/D x11T
15°
120°
120°
15°
15°
120°
0.05
0.05
EQSPD. ON 290 PCD.
HOLES EQSPD. ON 230 PCD.4NOS. M5x8DEEP TAPPED
10H7 THR.
8.5 THR. HOLES
5H7x7DEEPFOR GUIDE PIN
2NOS.
HOLES ON 290 PCD
HOLES ON 230PCD.
2NOS.
12NOS.
0.05
A
A
EQSPD. ON 290 PCD. 8.5 THR. HOLES12NOS.
2NOS. 10H7 THR.HOLES ON 290 PCDFOR GUIDE PIN
R0.3R0.5
DETAIL 'AJ'
6.50
4.70
68°
25
8 10
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
PART NO. 010.05
PART NO. 02
DETAIL 'AI'
SECTION A-A
PART NO .03
CHK'D
REV. 1D-2021-116C
WEIGHT:
A3
SHEET 3 OF 5SCALE:1:4
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
REVIEW
DRAWN(TYPE-I)
SA6061AL
PROJECT/DIVISION/WO:
GUIDE HOUSING 0.5m
PROJ.:
AI
AJ
217.10
310
245H7
219.10H8
265
25T226 O/Dx11T
6
851468
100 85
219.10g6
100
219.10g6
10
226 O/Dx11THK
B
B
310
10T
85
30H7
SECTION B-B
15°
120°
15°
120°120
°
15°
15°
120°
REV. 1D-2021-116D
CHK'D
WEIGHT:
A3
SHEET 4 OF 5SCALE:1:4
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
REVIEW
DRAWN(TYPE-I)
SA6061AL
PROJECT/DIVISION/WO:
GUIDE HOUSING 0.5m
PROJ.:
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
PART NO. 04
0.05
PART NO. 05
0.05
SECTION B-B
PART NO. 07
0.05
0.05
5.4 THR. HOLESEQSPD. ON 230PCD.4NOS.
2NOS. 5H7 THR.HOLES ON 230 PCD.
60
R1
48.58
122
=43=
APART ON 230PCD2NOS. 5H7x7DEEP HOLES@120
4NOS.M5x7DEEP TAPPEDHOLES EQSPD. ON 230PCD.REAR VIEW
245g
6
3T
12NOS. EQSPD. ON 290 PCD.
8.4 THR. HOLES
2NOS. 10H7 THR.HOLES ON290 PCD.
B
B
AL
245H
731
0
217.10
219.10
H8
25
DETAIL 'AL'
25
10 8
5H7 THR.HOLES ON 230 PCD.2NOS.
4NOS. 5.4 THR. HOLESEQSPD. ON 230PCD.
60
R1
56.54
122
=43=
245g
6
3T
54
15°
120°
15
5h7
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
PART NO. 12
PART NO. 11 PART NO. 14SECTION D-D
PART NO. 13
PART NO. 06
DETAIL 'AN'
0.05
CHK'D
REV. 1D-2021-116E
WEIGHT:
A3
SHEET 5 OF 5SCALE:1:2
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
REVIEW
DRAWN(TYPE-I)
SA6061AL
PROJECT/DIVISION/WO:
GUIDE HOUSING 0.5m
PROJ.:
50
10h7
R102
D
D
R0.3R0.5
68°
6.50
4.70
10
24
26.202.50
40
3
30
EQSPD. ON 290 PCD.12NOS. 8.4 THR. HOLES
2NOS. 10H7 THR.HOLES ON 290 PCD.
AM
AM
AN
265
10T
310
6NOS. 8.4 THR. HOLES
35
35
=250=300
15
100
=72.66=
2
20
R113 =83.52=
GENERAL TOLERANCE UNLESS OTHERWISE SPECIFIED IS 2102 (MEDIUM CLASS)
LINEAR TOLERANCE LENGTH OF SHORTER SIDE OF ANGLE
SURFACE FINISHUPTO 6 0.1
6 - 30 0.2 1 - 6 0.1
30 - 120 0.3 6 - 30 0 -30' CHAMFER 1x45
120 - 315 0.5 30 - 120 0 -20'
315 - 1000 0.8 120 - 400 0 -10'
1000 - 2000 1.2 1. ALL DIMENSIONS ARE IN MILIMETERS 2. REMOVE SHARP CORNERS AND BURRS2000 - 4000 2.0
D-2021-123A
CHK'D
WEIGHT:
A3
SHEET 1 OF 1SCALE:1:4
DWG NO.:
TITLE:
MATERIAL:
DATESIGNATURENAME
APPV'D
CHK'D
DRAWN
REV. 0
ASSEMBLY
SA6061AL
PROJECT/DIVISION/WO:
REVIEW
GUIDE HOUSING 0.5m AND 1.0M
PROJ.:
TOP VIEW
GH 1180.5mGH 116GH 122
0.5m
1.0m Taper
ELEVATION
1.0mGH 117
R.H. SIDE VIEW
4.27
°
3.34°