TSS Tool Stand Manual - ati-ia.com

Engineered Products for Robotic ProductivityPinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: +1‑919.772.0115 • Fax: +1‑919.772.8259 • www.ati‑ia.com

TSS Tool Stand

Manual

Document #: 9610-20-1068

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Manual, Tool Stand, TSSDocument #9610-20-1068-17

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com2

ForewordPlease contact ATI Industrial Automation with any questions concerning your particular model.

CAUTION: This manual describes the function, application, and safety considerations of this product. This manual must be read and understood before any attempt is made to install or operate the product, otherwise damage to the product or unsafe conditions may occur.

Information contained in this document is the property of ATI Industrial Automation, Inc (ATI) and shall not be reproduced in whole or in part without prior written approval of ATI. The information herein is subject to change without notice. This manual is periodically revised to reflect and incorporate changes made to the product.

The information contained herein is confidential and reserved exclusively for the customers and authorized agents of ATI Industrial Automation and may not be divulged to any third party without prior written consent from ATI. No warranty including implied warranties is made with regard to accuracy of this document or fitness of this device for a particular application. ATI Industrial Automation shall not be liable for any errors contained in this document or for any incidental or consequential damages caused thereby. ATI Industrial Automation also reserves the right to make changes to this manual at any time without prior notice.

ATI assumes no responsibility for any errors or omissions in this document.

Copyright ©2022 by ATI Industrial Automation. All rights reserved.

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Sale, Service and Information about ATI products:

ATI Industrial Automation 1031 Goodworth Drive Apex, NC 27539 USA www.ati‑ia.com Tel: 919.772.0115 Fax: 919.772.8259Application Engineering Tel: 919.772.0115 Fax: 919.772.8259 E‑mail: applicationsengineers@ati‑ia.com

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Table of ContentsForeword .......................................................................................................................................... 2Glossary ........................................................................................................................................... 71. Safety ......................................................................................................................................... 8

1.1 Explanation of Notifications ......................................................................................................... 8

1.2 General Safety Guidelines ............................................................................................................ 8

1.3 Safety Precautions ........................................................................................................................ 9

2. Product Overview ................................................................................................................... 102.1 TSS Pin and Bushing Tool Stands ............................................................................................. 10

2.1.1 Post Modules .................................................................................................................... 11

2.1.2 Horizontal Modules ........................................................................................................... 11

2.1.3 Mounting Modules ............................................................................................................ 11

2.1.4 Proximity Sensor Assembly and Proximity Sensors for Mounting Modules ..................... 11

2.1.5 Tooling Interface Plates .................................................................................................... 12

2.1.6 Vertical Tooling Interface Plates ....................................................................................... 12

2.1.7 Clamp Modules ................................................................................................................ 13

2.2 TSS Tool Stands with Slotted Mounting Modules .................................................................... 142.2.1 Post Modules .................................................................................................................... 15


2.2.3 Slotted Mounting Modules ................................................................................................ 16

2.2.4 Barrel‑type Proximity Sensors .......................................................................................... 16

2.2.5 Photoelectric Proximity Sensors ....................................................................................... 16

2.3 TSS Tool Stands with Hook and Hanger Mounting Modules .................................................. 172.3.1 Post Modules .................................................................................................................... 17


2.3.3 Post Hanger and Rail Adapter Modules ........................................................................... 18

2.3.4 Proximity Sensors ............................................................................................................ 18

2.3.5 Tool Hook Modules ........................................................................................................... 18

2.4 TSS Pin and Rack Tool Stands .................................................................................................. 192.4.1 Post Modules .................................................................................................................... 20

2.4.2 Tool Bars and Forward Adapter ....................................................................................... 20

2.4.3 Mounting Module .............................................................................................................. 20

2.4.4 Proximity Sensor Assembly and Proximity Sensors ......................................................... 20

2.4.5 Rack Modules, Interface Plate Assemblies, Alignment Pins and Pin Blocks .................... 21

2.5 TSS Tool Stand for the QC-001 .................................................................................................. 222.5.1 Post Module ..................................................................................................................... 22


2.5.3 Mounting Module .............................................................................................................. 23

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2.5.4 Photoelectric Sensor ........................................................................................................ 23

2.6 Post Module Components .......................................................................................................... 242.6.1 Post Modules (Complete Assembly) ................................................................................ 24

2.6.2 Base Assembly ................................................................................................................. 25

2.6.3 Rail Assemblies ................................................................................................................ 25

2.6.4 Gusset Assembly .............................................................................................................. 25

2.7 Determining Tool Stand Configurations ................................................................................... 262.7.1 Configuring a Tool Stand for a QC‑001 Tool Changer ...................................................... 28

2.7.2 Configuring a Pin and Bushing Tool Stand ....................................................................... 28

2.7.3 Configuring TSS Tool Stands with Slotted Mounting Modules ......................................... 29

2.7.4 Configuring QC‑7 TSS Tool Stands with Hook and Hanger Modules............................... 30

2.7.5 Configuring a Pin and Rack Tool Stand ............................................................................ 31

3. Installation .............................................................................................................................. 323.1 Assembling the Post Module ..................................................................................................... 32

3.2 Installing TSS Tool Stands for QC-001 ...................................................................................... 343.2.1 Installing Proximity Sensors for QC‑001 .......................................................................... 35

3.3 Installing TSS Pin and Bushing Tool Stands ............................................................................ 353.3.1 Installing a Proximity Sensor on Mounting Modules ......................................................... 37

3.3.2 Installing Clamp Modules ................................................................................................. 38

3.4 Installing TSS Tool Stands with Slotted Mounting Modules ................................................... 393.4.1 Installing Barrel Sensors on TSS Tool Stands with Slotted Mounting Modules ................ 43

3.4.2 Installing Proximity Sensors for QC‑7 Slotted Mounting Module ..........................................44

3.5 Installing Hook and Hanger Modules ........................................................................................ 453.5.1 (Optional) Install the Post Hanger Module to a Flat Surface ............................................ 46

3.5.2 Installing Proximity Sensors for QC‑7 Hook and Hanger Module .........................................47

3.6 Installing TSS Pin and Rack Tool Stands .................................................................................. 483.6.1 Installing Proximity Sensors for TSS Pin and Rack Tool Stands ...................................... 50

4. Operation ................................................................................................................................ 514.1 TSS Tool Stands for QC-001 Operation ..................................................................................... 51

4.2 TSS Tool Stands for Hook and Hanger Modules (QC-7) .......................................................... 524.2.1 Operation Sequence ........................................................................................................ 52

4.2.1.1 Tool Drop‑Off ..................................................................................................... 52

4.2.2 Payload ............................................................................................................................ 53

4.3 TSS Tool Stands with QC-7 Slotted Mounting Modules .......................................................... 554.3.1 Payload ............................................................................................................................ 55

4.4 TSS Tool Stands with QC-11 Slotted Mounting Modules ........................................................ 57

4.5 TSS Pin and Bushing Tool Stand Operation ............................................................................. 58

4.6 TSS Pin and Rack Tool Stand Operation .................................................................................. 58




5. Maintenance ............................................................................................................................ 595.1 All TSS Tool Stands .................................................................................................................... 59

5.2 TSS Pin and Bushing Tool Stands ............................................................................................. 59

5.3 TSS Pin and Rack Tool Stands .................................................................................................. 60

5.4 TSS QC-7 Slotted Mounting Module .......................................................................................... 60

5.5 TSS QC-7 Hook and Hanger Module ......................................................................................... 615.5.1 Lubricate Hook and Hanger Module ................................................................................. 62

6. Troubleshooting ..................................................................................................................... 637. Serviceable Parts ................................................................................................................... 64

7.1 Part Number Cross Reference ................................................................................................... 647.1.1 TSS Pin and Bushing Tool Stands ................................................................................... 64

7.1.2 TSS Pin and Rack Tool Stands ........................................................................................ 65

7.1.3 TSS Tool Stand for the QC‑001, QC‑7, and QC‑11 .......................................................... 65

7.1.4 Post Module Components ................................................................................................ 65

8. Specifications ......................................................................................................................... 668.1 Common TSS Tool Stand Components .................................................................................... 66

8.2 TSS Tool Stand for QC-001 Components .................................................................................. 66

8.3 TSS Tool Stand for QC-7 Slotted Tool Stand Components ..................................................... 66

8.4 Slotted Mounting Module Components .................................................................................... 67

8.5 QC-7 Hook and Hanger Module Components .......................................................................... 67

8.6 TSS Pin and Rack Tool Stand Components ............................................................................. 67

8.7 TSS Pin and Bushing Tool Stand Components ........................................................................ 68

9. Drawings ................................................................................................................................. 699.1 TSS Pin and Bushing Tool Stands ............................................................................................. 69

9.1.1 QC‑5/11 ............................................................................................................................ 69

9.1.2 QC‑20/21 .......................................................................................................................... 70

9.1.3 QC‑29 ............................................................................................................................... 71

9.1.4 QC‑40/41 .......................................................................................................................... 72

9.2 Tooling Interface Plates .............................................................................................................. 739.2.1 QC‑5/11 Tooling Interface Plate ‑ Blank ........................................................................... 73

9.2.2 QC‑20/21 Tooling Interface Plate ‑ Blank ......................................................................... 74

9.2.3 QC‑29 Tooling Interface Plate ‑ Blank .............................................................................. 75






9.2.6 QC‑20/21/40/41 Vertical Tooling Interface Plate ‑ Blank .................................................. 78

9.2.7 QC‑40/41 Vertical Tooling Interface Plate J16 Mounting Pattern ..................................... 79

9.3 Clamp Modules ............................................................................................................................ 809.3.1 TSS Clamp Module, Right Hand ...................................................................................... 80

9.3.2 TSS Clamp Module, Left Hand ......................................................................................... 81

9.4 TSS Pin and Rack Tool Stands .................................................................................................. 829.4.1 QC‑5/11 ............................................................................................................................ 82

9.4.2 QC‑20 ............................................................................................................................... 83

9.4.3 QC‑21 ............................................................................................................................... 84

9.4.4 Tool Stand Forward Adapter Kit for QC‑20, 21, and 21E ................................................. 85

9.4.5 5 Position Tool Bar for QC‑5 through 21 .......................................................................... 86

9.4.6 QC‑5 Tool Rack ................................................................................................................ 87

9.4.7 QC‑10 Tool Rack .............................................................................................................. 88

9.4.8 QC‑11 Tool Rack .............................................................................................................. 89

9.4.9 QC‑20 Tool Rack .............................................................................................................. 90

9.4.10 QC‑21 Tool Rack .............................................................................................................. 91

9.4.11 QC‑21 Euro Tool Rack ..................................................................................................... 92

9.5 Post Modules ............................................................................................................................... 939.5.1 Post Modules with 45 x 90 Rail ........................................................................................ 93

9.5.2 Post Modules with 90 x 90 Rail ........................................................................................ 94

9.6 TSS Slotted Mounting Modules ................................................................................................. 959.6.1 TSS Tool Stand for QC‑001 .............................................................................................. 95

9.6.2 TSS Tool Stand for QC‑7 .................................................................................................. 96

9.6.3 TSS Tool Stand for QC‑11 ................................................................................................ 98

9.7 TSS Hook and Hanger Mounting Modules .............................................................................. 1009.7.1 TSS Hook and Hanger Configuration ............................................................................. 100

9.7.2 TSS Tool Hook ............................................................................................................... 102

9.7.3 TSS Post Hanger and Rail Adapter ................................................................................ 103

10. Terms and Conditions of Sale ............................................................................................. 105




GlossaryTerm Definition

Alignment Pin Attaches to the interface plate and mounting module to support and position the tooling in the Tool Stand.

Clamp Module A cylinder used to constrain the interface plate against deflection caused by cables and hoses.

End‑Effector A tool or other device attached to the robot arm in order to perform a task.Forward Adapter Provides extra clearance from the Tool Stand to accommodate larger tooling.Horizontal Module A rail that supports multiple tool positions.Interface Plate Assembly Provides mounting for the Tool Changer Tool plate and the customer tooling.Master plate The half of the Tool Changer that is mounted to an interface plate or the robot.

ModuleAn optional component that can be added to the Master and Tool plates to enhance the capabilities of the Tool Changer; for example: fluid/air, electrical, control/signal, servo, or high‑current modules.

Mounting Block Provides a mount for the Tool bar, forward adapter, or rack module for the pin and rack Tool Stand.

Mounting Module Provides a mount on the Tool Stand for the tooling interface plate, or mounts the Tool plate directly for some models.

Pin Block Mounts to a flat on the Tool Changer Tool plate and provides a mount for an alignment pin.

Pin and Bushing Tool Stand

A Tool Stand that uses mounting modules and Tooling interface plates with pins and bushings to support and position the Tool Changer Tool plate and customer tooling.

Pin and Rack Tool Stand A Tool Stand that uses rack assemblies to support and position the Tool Changer Tool plate and customer tooling.

Post Hanger and Rail Adapter

A post hanger has two pins where the Tool hook can rest. The hanger attaches to a rail adapter that mounts to the TSS post module.

Post Module A vertical post for (1) or more mounting modules.Proximity Sensor Provides a signal that indicates the tool is located in the Tool Stand.Proximity Sensor Assembly Provides a mount on the Tool Stand for the proximity sensor.

Rack Module Mounts to the Tool bar, forward adapter, or mounting block to provide support and position the tooling in the Tool Stand.

Tool Bar Provides fixed additional tool mounting positions on the Tool Stand.

Tool Hook A module that attaches to the Tool Changer Tool plate and rests on hanger pins, when placed on the TSS.

Tooling Interface Plate A machined plate that adapts the Tool plate to customer tooling and provides mounting features for a Tool Stand.

Tool Plate The half of the Tool Changer that is mounted to a Tooling interface plate and customer‑supplied tooling.

Tool Stand Small (TSS) Tool Stand

A fixture provided by ATI that holds the Tool plate and attached hardware when not in use.

Vertical Tooling Interface Plate

A machined plate with a vertical surface that adapts the customer end‑effector and provides mounting features for a Tool Stand.




1. SafetyThe safety section describes general safety guidelines to be followed with this product, explanations of the notifications found in this manual, and safety precautions that apply to the product. Product specific notifications are imbedded within the sections of this manual (where they apply).

1.1 Explanation of NotificationsThese notifications are used in all of ATI manuals and are not specific to this product. The user should heed all notifications from the robot manufacturer and/or the manufacturers of other components used in the installation.

DANGER: Notification of information or instructions that if not followed will result in death or serious injury. The notification provides information about the nature of the hazardous situation, the consequences of not avoiding the hazard, and the method for avoiding the situation.

WARNING: Notification of information or instructions that if not followed could result in death or serious injury. The notification provides information about the nature of the hazardous situation, the consequences of not avoiding the hazard, and the method for avoiding the situation.

CAUTION: Notification of information or instructions that if not followed could result in moderate injury or will cause damage to equipment. The notification provides information about the nature of the hazardous situation, the consequences of not avoiding the hazard, and the method for avoiding the situation.

NOTICE: Notification of specific information or instructions about maintaining, operating, installing, or setting up the product that if not followed could result in damage to equipment. The notification can emphasize, but is not limited to: specific grease types, best operating practices, and maintenance tips.

1.2 General Safety GuidelinesThis system is intended for use in industrial applications for tool changing and storage in conjunction with a Tool Changer.The customer must select a Tool Changer that is rated for the maximum loads and moments expected during operation. Contact ATI for assistance.

WARNING: The customer is responsible for ensuring that the area between the tool and the Tool Stand and the area between the Master and Tool plates are clear during operation. Failure to do so may result in serious injury to personnel or damage to equipment.

WARNING: The gap between the Master and Tool sides is a pinch point. All personnel should be prevented from placing any part of their body or clothing in the gap, especially during actuation of the locking mechanism.




1.3 Safety PrecautionsWARNING: Do not perform maintenance or repair(s) on the Tool Changer or modules unless the Tool is safely supported or placed in the tool stand, all energized circuits (e.g. electrical, air, water, etc.) are turned off, pressurized connections are purged and power is discharged from circuits in accordance with the customer specific safety practices and policies. Injury or equipment damage can occur with the Tool not placed and energized circuits on. Place the Tool in the tool stand, turn off and discharge all energized circuits, purge all pressurized connections, and verify all circuits are de‑energized before performing maintenance or repair(s) on the Tool Changer or modules.

CAUTION: The TSS Tool Stand system is only to be used for intended applications and applications approved by the manufacturer.




2. Product OverviewThe ATI TSS system is compatible with ATI Tool Changer sizes QC‑001 through QC‑41. The modular system enables you to customize your tool storage rack based on the number of tools and mounting requirements. The following TSS systems are available:

• Section 2.1—TSS Pin and Bushing Tool Stands• Section 2.2—TSS Tool Stands with Slotted Mounting Modules• Section 2.3—TSS Tool Stands with Hook and Hanger Mounting Modules• Section 2.4—TSS Pin and Rack Tool Stands• Section 2.5—TSS Tool Stand for the QC‑001

2.1 TSS Pin and Bushing Tool StandsThe TSS Pin and Bushing Tool Stand system is compatible with ATI Tool Changer sizes QC‑5 through QC‑41. The Tool Stand can be equipped with horizontal modules and mounting modules that support the Tool Changer Tool plate, tool interface plate, and customer tooling. Mounting modules can be placed anywhere along a horizontal module. For an example of a TSS Pin and Bushing Tool Stand, refer to Figure 2.1. The horizontal module is necessary when accommodating (3) or more tool positions. The mounting module assemblies or single pin mounting module can be mounted to either side of the post module.

Figure 2.1—TSS Pin and Bushing Tool Stand

Post Module

Horizontal Module

Tool Changer Tool Side(QC-21 Shown)

Tooling Interface Plate

Clamp Module(Optional)

Proximity Sensor Holder

Proximity Sensor(Optional)

Mounting Module Assembly(Includes the Proximity Sensor Holder.)

Mounting ModuleAssembly (Includes the

Proximity Sensor Holder)

Vertical Tooling Interface Plate

Tool Changer Tool Side(QC-41 Shown)




2.1.1 Post ModulesThe post module is a common component to all TSS Tool Stands. The post module is available in different post heights and consists of a base assembly, rail assembly, and gusset; refer to Section 2.5.1—Post Module.

2.1.2 Horizontal ModulesThe horizontal module mounts to the post module and can be positioned vertically and horizontally. The rail gussets accommodate customer tooling. The rail is an aluminum extrusion (45x90) and comes in 12”, 18”, 24”, 36”, and 48” standard lengths. The rail can accommodate multiple mounting modules, depending on tool spacing requirements, and can be positioned anywhere along the horizontal module.Item Part Number Refer to Drawing in: QC-ModelsHorizontal Module 300 mm (12”)1,2 9120‑TSM‑HM‑3362

Section 9.1.1 ~ Section 9.1.4 QC‑5 ~ QC‑41

Horizontal Module 457 mm (18”)1,2 9120‑TSM‑HM‑3323Horizontal Module 610 mm (24”)1,2 9120‑TSM‑HM‑1020Horizontal Module 914 mm (36”)1,2 9120‑TSM‑HM‑3317Horizontal Module 1220 mm (48”)1,2 9120‑TSM‑HM‑3325Horizontal Module 1520 mm (60”) 9120‑TSM‑HM‑3353

Notes: 1. The horizontal module is used with TSS Pin and Bushing Tool Stands.2. The customer can specify other rail lengths.

2.1.3 Mounting ModulesThe mounting module includes (2) vertical alignment pins and one vertical pin receiver. Mounting hardware is included, and can mount to the horizontal module or to the post module. The mounting module can be positioned anywher e along the rail to accommodate customer tooling. A proximity sensor holder is included with the mounting module. A mounting module is required for each tool position. The mounting module provides mounting holes for optional right and left clamp modules.Item Part Number Refer to Drawing in: QC-Models

Mounting Module1,2 9120‑TSS‑MMB‑7124Section 9.1.1 ~ Section 9.1.4

QC‑5, QC‑119120‑TSS‑MMB‑7130 QC‑20 ~ QC‑41

Notes:1. The mounting module is used with TSS Pin and Bushing Tool Stands.2. The mounting module is used with a proximity sensor assembly 9120‑TSS‑SM‑3315 and

proximity sensors 8590‑9909999‑08 and 8590‑9909999‑09.

2.1.4 Proximity Sensor Assembly and Proximity Sensors for Mounting ModulesProximity sensors provide a signal that indicates the tool is located in the Tool Stand. The proximity sensor assembly mounts proximity sensors to the mounting block, adapter bar, forward adapter, or mounting module. The assembly includes mounting hardware and can accommodate any 8 mm barrel‑type sensor, threaded or unthreaded. Sensor cables are available in various lengths.

Proximity Sensor AssemblyItem Part Number Refer to Drawing in: QC-Models

Proximity Sensor Assembly1, 2 9120‑TSS‑SM‑3315 Section 9.1.1 ~ Section 9.1.4 QC‑5, QC‑10 ~ QC‑41

Proximity SensorsProximity Sensor PNP 3 wire DC 8590‑9909999‑08

Section 9.1.1 ~ Section 9.1.4 QC‑5, QC‑10 ~ QC‑41Proximity Sensor NPN 3 wire DC 8590‑9909999‑09

Notes:1. The proximity sensor holder is only included with the mounting module. The proximity sensor

holder is sold separately for the following: adapter bar, forward adapter, and mounting block.2. The proximity sensor is not included.




2.1.5 Tooling Interface PlatesThe tooling interface plate adapts the tool and Tool Changer to the mounting module. The tooling interface plate uses (2) bushings and (1) alignment pin to position the tooling to the mounting module. Custom tooling interface plates with specific mounting patterns are available, contact ATI for details.Item Part Number Refer to Drawing in: QC-ModelsTooling Interface Plate for QC‑5,11‑Blank1,2 9120‑TSS‑HBQ‑7123 Section 9.2.1 QC‑5, QC‑11

Tooling Interface Plate for QC‑20,21‑Blank1,3 9120‑TSS‑HBQ‑9483 Section 9.2.2 QC‑20,

QC‑21Tooling Interface Plate for QC‑29‑Blank1,3 9120‑TSS‑HBQ‑11659 Section 9.2.3 QC‑29

Tooling Interface Plate for QC‑40‑Blank1,3 9120‑TSS‑HBQ‑9400 Section 9.2.4 QC‑40,

QC‑40QTooling Interface Plate for QC‑41‑Blank1,3 9120‑TSS‑HBQ‑7539 Section 9.2.5 QC‑41

Notes: 1. The tooling interface plate is only used with TSS Pin and Bushing Tool Stands.2. Used with mounting module 9120‑TSS‑MMB‑7124.3. Used with mounting module 9120‑TSS‑MMB‑7130.

2.1.6 Vertical Tooling Interface PlatesThe vertical tooling interface plate adapts the tool and Tool Changer to the mounting module. The tooling interface plate attaches to a flat on the Tool Changer and provides mounting for the customer tooling. The tooling interface plate uses (2) bushings and (1) alignment pin to align with the mounting module. Custom vertical tooling interface plates with specific mounting patterns are available, contact ATI for details.Item Part Number Refer to Drawing in: QC-ModelsVertical Tooling Interface Plate‑Blank1, 2 9120‑TSS‑VBB‑7963 Section 9.1.2

Section 9.2.6 QC‑20, QC‑21

Vertical Tooling Interface Plate‑J16 Pattern1, 2

9120‑TSS‑VBQ‑8206 Section 9.1.4 Section 9.2.7 QC‑40, QC‑41

Vertical Tooling Interface, QC‑181, 2 9120‑TSS‑VBQ‑9968 NA QC‑18

Notes: 1. The vertical tooling interface plate is only used with TSS Pin and Bushing Tool Stands.2. Used with mounting module 9120‑TSS‑MM‑7130.




2.1.7 Clamp ModulesClamp modules secure the Tooling plate in cases where the customer tooling and utility lines pull the tooling plate to one side. The clamps ensure that the tooling interface plate is properly positioned in the mounting module. Optional clamp modules can be used on one or both sides of the mounting module. The clamp arm consists of a 90o swing, rotary actuator, which has a clamp stroke of 10 mm and rotates clockwise when opening (see Figure 2.2). The hex head screw in the clamp arm of the rotary actuator can be adjusted to contact the Tool plate and is secured with a lock nut (see Section 9—Drawings). M5 elbow air fittings are supplied to clamp and unclamp the arm. A supply pressure in the range of 90 to 145 psi is recommended for operation. The lock/unlock sensors included with the clamp module verify the position of the clamp arm.Item Part Number Refer to Drawing in: QC-ModelsClamp Module Right Hand1 9120‑TSS‑CM‑7335 Section 9.3.1 QC‑5, QC‑10 ~

QC‑21

Clamp Module Left Hand1 9120‑TSS‑CM‑7336 Section 9.3.2 QC‑5, QC‑10 ~ QC‑21

Notes:1. The clamp module is only used with TSS Pin and Bushing Tool Stands.

Figure 2.2—Adjustable Actuator Arm Swing and Stroke

10 mm Clamping Stroke

90o Swing




2.2 TSS Tool Stands with Slotted Mounting ModulesThe TSS Tool Stand with a slotted mounting module is compatible with ATI Tool Changers. The Tool Stand must be equipped with a horizontal module and slotted mounting modules to support the Tool Changer Tool plate and customer tooling. Slotted mounting modules can be placed horizontally or vertically on the horizontal module, and the TSS holding plate kit must be adjusted accordingly. For more information, see the drawing in Section 9.6—TSS Slotted Mounting Modules. For an example of a TSS Tool Stand with slotted mounting modules that are attached both vertically and horizontally, see the following figure:

Figure 2.3—TSS Tool Stand with Slotted Mounting Modules for the QC-11 Tool Changer

Post Module

Horizontal Module

Tool Changer Tool Side(QC-11 shown)


Proximity Sensor (Optional)

TSS Slotted Mounting Module(Horizontal)

TSS Slotted Mounting Module(Vertical)




Figure 2.4—TSS Tool Stand with Slotted Mounting Modules for the QC-7 Tool Changer

End Cap

Slotted Mounting Module(horizontal position)

QC-7 Tool side

End Cap

QC-7 Tool side

(2) T-nuts

T-slot

Horizontal Module

Post Module

T-bolt

T-slot

Slotted Mounting Module(vertical position)

(2) T-nuts

2.2.1 Post ModulesThe post module is a common component to all TSS Tool Stands. The post module is available in different post heights and consists of a base assembly, rail assembly, and gusset; refer to Section 2.5.1—Post Module.

2.2.2 Horizontal ModulesThe horizontal module mounts to the post module and can be positioned vertically and horizontally using the rail gussets. The rail is an aluminum extrusion (45x90) and comes in 12”, 18”, 24”, 36”, and 48” standard lengths. The rail can accommodate multiple mounting modules, depending on tool spacing requirements, and can be positioned anywhere along the horizontal module.Item Part Number Refer to Drawing in: QC-ModelsHorizontal Module 300 mm (12”)1,2 9120‑TSM‑HM‑3362

Section 9.1.1 ~ Section 9.1.4 QC‑5 ~ QC‑41

Horizontal Module 457 mm (18”)1,2 9120‑TSM‑HM‑3323Horizontal Module 610 mm (24”)1,2 9120‑TSM‑HM‑1020Horizontal Module 914 mm (36”)1,2 9120‑TSM‑HM‑3317Horizontal Module 1220 mm (48”)1,2 9120‑TSM‑HM‑3325

Notes: 1. The horizontal module is used with TSS Pin and Bushing Tool Stands.2. The customer can specify other rail lengths.




2.2.3 Slotted Mounting ModulesThe slotted mounting module is compatible with ATI Tool Changers. The module mounts to the horizontal module, and can be positioned vertically or horizontally. For information about torque and required fasteners, see Section 9.6—TSS Slotted Mounting Modules.

NOTE: For QC‑11, if mounting the module horizontally, use the (2) T‑nuts. The TSS holding plate kit must be adjusted accordingly. The module can accommodate any threaded 8 mm barrel‑type proximity sensor.

Item Part Number Refer to Drawing in: QC-Models

Slotted Mounting Module 9120‑TSS‑MMS‑11345 Section 9.6.2 QC‑7

Slotted Mounting Module 9120‑TSS‑MMS‑9589 Section 9.6.3 QC‑11

2.2.4 Barrel-type Proximity SensorsProximity sensors provide a signal that indicates the tool is located in the Tool Stand. The slotted mounting module can accommodate any threaded 8 mm barrel‑type sensor. Sensor cables are available in various lengths. See Figure 2.3.

Proximity SensorsItem Part Number Refer to Drawing in: QC-ModelsProximity Sensor PNP 3 wire DC1 8590‑9909999‑08

Section 9.6.3 QC‑5 ~ QC‑41Proximity Sensor NPN 3 wire DC1 8590‑9909999‑09Notes:

1. Proximity sensors include nuts and washers that attach to the Slotted Mounting Module.

2.2.5 Photoelectric Proximity SensorsProximity sensors provide a signal that indicates the tool is located in the Tool Stand. For the QC‑7 slotted mounting module, the following sensor options are available:

Proximity SensorsItem Part Number Refer to Drawing in: QC-ModelsPNP proximity sensor kit, M8 3‑pin connector with .12 meter cable

9120‑TSS‑SMA‑11345

Section 9.6.2 QC‑7NPN Proximity Sensor Kit, 1 meter cable with flying leads

9120‑TSS‑SMB1‑11345

Notes:1. Proximity sensors include screws for installing the sensor to the slotted mounting module.




2.3 TSS Tool Stands with Hook and Hanger Mounting ModulesThe TSS with hook and hanger mounting modules are compatible with ATI QC‑7 Tool Changers. A post hanger and rail adapter module mounts horizontally to the horizontal module. An optional proximity sensor can be installed on the post hanger module. A tool hook module attaches to Flat B of the QC‑7 Tool Changer Tool Plate. For more information, see the drawing in Section 9.7—TSS Hook and Hanger Mounting Modules.

Figure 2.5—TSS Tool Stand with Hook and Hanger Modules for the QC-7 Tool Changer

Tool Changer Tool Side

Proximity Sensor (Optional)

Post Hanger andRail Adapter Module

Horizontal

Post Module

Tool Hook

(QC-7 shown)

Module

2.3.1 Post ModulesThe post module is a common component to all TSS Tool Stands. The QC‑7 hook and hanger configuration must be used with a 90 x 90 post module. The post module is available in different post heights and consists of a base assembly, rail assembly, and gusset; refer to Section 2.6—Post Module Components.




2.3.2 Horizontal ModulesThe horizontal module mounts to the post module and can be positioned vertically and horizontally using the rail gussets. The rail is an aluminum extrusion (45x90) and comes in 12”, 18”, 24”, 36”, and 48” standard lengths. The rail can accommodate multiple mounting modules, depending on tool spacing requirements, and can be positioned anywhere along the horizontal module.Item Part Number Refer to Drawing in: QC-ModelsHorizontal Module 300 mm (12”)1,2 9120‑TSM‑HM‑3362

Section 9.1.1 ~ Section 9.1.4 QC‑7

Horizontal Module 457 mm (18”)1,2 9120‑TSM‑HM‑3323Horizontal Module 610 mm (24”)1,2 9120‑TSM‑HM‑1020Horizontal Module 914 mm (36”)1,2 9120‑TSM‑HM‑3317Horizontal Module 1220 mm (48”)1,2 9120‑TSM‑HM‑3325

Notes: 1. The horizontal module is used with TSS Pin and Bushing Tool Stands.2. The customer can specify other rail lengths .

2.3.3 Post Hanger and Rail Adapter ModulesThe post hanger and rail adapter mounts to the horizontal module and must be oriented horizontally. For information about torque and required fasteners, see Section 9.7—TSS Hook and Hanger Mounting Modules. Item Part Number Refer to Drawing in: QC-Models

Post Hanger and Rail Adapter Module 9120‑TSS‑MMH‑11392 Section 9.7.3 QC‑7

2.3.4 Proximity SensorsProximity sensors provide a signal that indicates the tool hook is in the post hanger. Sensor options available are listed in the following table:

Proximity SensorsItem Part Number Refer to Drawing in: QC-ModelsPNP proximity sensor kit, M8 3‑pin male connector with 0.2 meter cable

9120‑TSS‑SMA‑11392

Section 9.7.1 QC‑7NPN proximity sensor kit, M8 3‑pin male connector with 0.2 meter cable

9120‑TSS‑SMB‑11392

Notes:1. Proximity sensors include a screw for installing the sensor to the post hanger module.

2.3.5 Tool Hook ModulesThe tool hook module mounts to the QC‑7 Tool. For information about torque and required fasteners, see Section 9.7 Item Part Number Refer to Drawing in: QC-Models

Tool Hook 9120‑TSS‑TH‑11391 Section 9.7.2 QC‑7




2.4 TSS Pin and Rack Tool StandsThe TSS Pin and Rack Tool Stand system is compatible with ATI Tool Changer sizes QC‑5 and QC‑10 through QC‑41. The Tool Stand can be equipped with either a forward adapter or an adapter bar with fixed tool spacing. The rack assemblies provide the option to either use interface plates or empty air ports as mounting points for the alignment pins.

Figure 2.6—TSS Pin and Rack Tool Stand




2.4.1 Post ModulesThe post module is a common component to all TSS Tool Stands. The post module is available in different post heights and consists of a base assembly, rail assembly, and gusset; refer to Section 2.6—Post Module Components.

2.4.2 Tool Bars and Forward Adapter There is (1) type of forward adapter and (3) types of tool bars. The tool bar mounts to the mounting block and can hold (3) to (5) rack modules, depending on the model. Tool bars also allow for the attachment of a proximity sensor holder for each rack. The forward adapter is used when tooling requires extra clearance from the rail, and also accommodates a proximity sensor holder. Item Part Number Refer to Drawing in: QC-Models

Forward Adapter Assembly* 9120‑TSS‑FA‑3361 Section 9.4.4

QC‑5, QC‑10 ~ QC‑41Tool Bar – 3 Position1 9120‑TSS‑TB‑3308 Section 9.4.1

Tool Bar – 4 Position1 9120‑TSS‑TB‑3431 N/ATool Bar – 5 Position1 9120‑TSS‑TB‑3570 Section 9.4.5Notes:

1. The forward adapter and adapter bars are used with TSS Pin and Rack Tool Stands only.

2.4.3 Mounting ModuleThe mounting module mounts to the post module and can be positioned anywhere along the rail to the desired height. The rack module, forward adapter, or tool bar can mount to the block. The block also can accommodate a proximity sensor holder.Item Part Number Refer to Drawing in: QC-Models

Mounting Block1 9120‑TSS‑MMA‑3306 Section 9.4.1 ~ Section 9.4.5 QC‑5, QC‑10 ~ QC‑41

Notes:1. The forward adapter and adapter bars are only used with TSS Pin and Rack Tool Stands.

2.4.4 Proximity Sensor Assembly and Proximity SensorsThe proximity sensor assembly can be mounted to the mounting block, adapter bar, forward adapter, and mounting module to secure a proximity sensor. The assembly includes mounting hardware and can accommodate any 8 mm barrel‑type sensor, threaded or unthreaded. The proximity sensor provides a signal that indicates the tool is located in the Tool Stand. Sensor cables are available in various lengths. The proximity sensor assembly is not compatible with the Tool Stand for the QC‑001.

Proximity Sensor AssemblyItem Part Number Refer to Drawing in: QC-Models

Proximity Sensor Assembly1, 2 9120‑TSS‑SM‑3315 Section 9.4.1 QC‑5, QC‑10 ~ QC‑41

Proximity SensorsProximity Sensor PNP 3 wire DC 8590‑9909999‑08

Section 9.4.1 QC‑5, QC‑10 ~ QC‑41Proximity Sensor NPN 3 wire DC 8590‑9909999‑09

Notes:1. The proximity sensor holder is only included with the mounting module. For all others: adapter

bar, forward adapter, and mounting block, the proximity sensor holder is sold separately.2. The proximity sensor is not included.




2.4.5 Rack Modules, Interface Plate Assemblies, Alignment Pins and Pin BlocksThe rack module consists of a rigid “U”‑shaped plate that supports the Tool Changer and customer tooling. The assembly includes mounting hardware and mounts to the mounting block, adapter bar, and forward adapter. Each rack has V‑grooves that orient the alignment pins. The groove‑pin combination allows for limited compliance in the horizontal plane, and also provides repeatable tool positioning.The Interface plate assembly adapts the customer tooling to the Tool Changer. Interface plates are sized specifically to correspond with the Tool Changer and Rack Module. Interface plate assemblies that are designed for fixed‑tool spacing stands include (3) stainless steel alignment pins. Standard interface plates are sold blank to allow customers to machine their own tooling bolt patterns. ATI can provide specific tooling patterns upon request.

Rack Assemblies That Use an Interface PlateRack Assemblies

Item Quantity Part Number Refer to Drawing in: QC-Models

Rack Module for QC‑5,10,111 1 9120‑TSS‑MMV‑3310

Section 9.4.6 QC‑5Section 9.4.7 QC‑10Section 9.4.8 QC‑11

Rack Module for QC‑21, 21E1 1 9120‑TSS‑MMV‑3313

Section 9.4.9 QC‑20Section 9.4.10 QC‑21Section 9.4.11 QC‑21 (Euro)

Rack Module for QC‑411 1 9120‑TSS‑MMV‑4175 N/A QC‑41

Interface Plates Assemblies

Tool Interface Plate Assembly for QC‑5, 10,11‑Blank1, 2

1 9120‑TSS‑HVQ‑3314Section 9.4.6 QC‑5Section 9.4.7 QC‑10Section 9.4.8 QC‑11

Tool Interface Plate Assembly for QC‑21, 21E‑Blank1,

2

1 9120‑TSS‑HVQ‑3319

Section 9.4.9 QC‑20Section 9.4.10 QC‑21

Section 9.4.11 QC‑21 (Euro)

Tool Interface Plate Assembly for QC‑41‑Blank1, 2

1 9120‑TSS‑HVQ‑4174 N/A QC‑41

Alignment PinAlignment Pin2 3 3700‑20‑3303 Section 9.4.6 ~ Section 9.4.11 ALLNotes:

1. Only used with TSS Tool Stands with fixed tool spacing.2. The adapter plate assembly includes (3) 3700‑20‑3303 alignment pins.




2.5 TSS Tool Stand for the QC-001The TSS Tool Stand for the ATI QC‑001 Tool Changer combines the rack‑type mounting module with adjustable tool spacing. The mounting module attaches to the horizontal module and can be positioned anywhere along the rail. An optional photoelectric sensor can attach to the mounting module and indicate if the tool is located in the stand.Horizontal modules can accommodate up to (6) tool positions, depending on the size of the tooling.

Figure 2.7—QC-001 - Complete TSS Tool Stand

2.5.1 Post ModuleThe post module is a common component to all TSS Tool Stands. The post module is available in different post heights and consists of a base assembly, rail assembly, and gusset; refer to Section 2.6—Post Module Components.




2.5.2 Horizontal ModulesThe horizontal module mounts to the post module and can be positioned vertically or horizontally using the rail gussets to accommodate customer tooling. The rail is an aluminum extrusion and comes in standard lengths. Multiple tool plate assemblies can be added to the rail depending on tool spacing requirements.The 12” horizontal module can accommodate up to (2) tool positions, the 18” horizontal module can accommodate up to (4) tool positions, and the 24” horizontal module can accommodate up to (6) tool positions, depending on tooling size.Item Part Number Refer to Drawing in: QC-ModelsHorizontal Module 300 mm (12”)1,2 9120‑TSS‑HM‑3362

Section 9.6.1 QC‑001Horizontal Module 457 mm (18”)1,2 9120‑TSS‑HM‑3323

Horizontal Module 610 mm (24”)1,2 9120‑TSS‑HM‑1020

Notes: 1. This Horizontal Module is only used with TSS Tool Stand for QC‑001.2. The customer can specify other rail lengths.

2.5.3 Mounting ModuleQC‑001 mounting module “U” shaped plates adapt the Tool Changer and customer tooling to the TSS Tool Stand. The mounting module includes mounting hardware and attaches to the horizontal module. Item Part Number Refer to Drawing in: QC-ModelsMounting Module1 9120‑TSS‑MM‑7869 Section 9.6.1 QC‑001Notes:

1. The mounting module and photoelectric sensor are only used with TSS Tool Stand for QC‑001.

2.5.4 Photoelectric SensorPhotoelectric sensors mount to the mounting module and indicate if the tool is located in the Tool Stand.Item Part Number Refer to Drawing in: QC-ModelsPhotoelectric Sensor Kit1 9120‑TSS‑SMA‑7869 Section 9.6.1 QC‑001Notes:

1. The mounting module and photoelectric sensor are only used with TSS Tool Stand for QC‑001.




2.6 Post Module ComponentsThe post module is a common component to all TSS Tool Stands. The post module is available in different post heights and consists of a base assembly, rail assembly, and gusset.

Figure 2.8—Post Module Components

Rail Assembly

Base Assembly

Gusset Assembly

2.6.1 Post Modules (Complete Assembly)The post module is a common component to all TSS Tool Stands. The post module is available in different post heights and consists of a base assembly, rail assembly, and gusset.

Post ModuleItem Part Number Refer to Drawing in: QC-ModelsPost Module 300 mm (12”)1,2 9120‑TSS‑PM‑3362

Section 9.5

QC‑001Post Module 457 mm (18”)1,2 9120‑TSS‑PM‑3323

QC‑5 ~ QC‑113

Post Module 610 mm (24”)1,2 9120‑TSS‑PM‑1020Post Module 914 mm (36”)1,2 9120‑TSS‑PM‑3317Post Module 1220 mm (48”)1,2 9120‑TSS‑PM‑3325

Post Module 1520 mm (60”)1,2 9120‑TSS‑PM‑3353

Notes: 1. Customer can specify other rail lengths.2. The Post Module is available factory assembled; an assembly charge will apply.3. Use for applications that have light payload/moment.

Post Module with a 90 x 90 BaseItem Part Number Refer to Drawing in: QC-ModelsPost Module 610 mm (24”)1,2 9120‑TSS‑PM‑3442

Section 9.5 QC‑73 ~ QC‑41

Post Module 914 mm (36”)1,2 9120‑TSS‑PM‑3435Post Module 1220 mm (48”)1,2 9120‑TSS‑PM‑3436Post Module 1520 mm (60”)1,2 9120‑TSS‑PM‑3434

Notes: 1. Customer can specify other rail lengths.2. The Post Module is available factory assembled; an assembly charge will apply.3. Only use 90x90 for the QC‑7 hook and hanger configuration.




2.6.2 Base AssemblyThe base assembly consists of a square aluminum machined plate and hardware that attaches to the rail and gusset assemblies. The base is the foundation for the Tool Stand system.


Base Assembly1 9120‑TSS‑BA‑3311 Section 9.5 All

Base Assembly2 9120‑TSS‑BA‑11435 Section 9.5 QC‑5 ~ QC‑41

Note:1. Use with 45 x 90 rail assemblies.2. Use with 90 x 90 rail assemblies.

2.6.3 Rail AssembliesThe rail assembly mounts to the base assembly. The standard rail assembly is an aluminum extrusion (45x90 or 90x90). Customers can request custom lengths when ordering.

Rail Assemblies (45 x 90)Item Part Number Refer to Drawing in: QC-ModelsPost Rail 300 mm (12”)1 9005‑20‑2225

Section 9.5

QC‑001Post Rail 610 mm (24”)1 9005‑20‑2226

QC‑5 ~ QC‑11Post Rail 914 mm (36”)1 9005‑20‑2227Post Rail 1220 mm (48”)1 9005‑20‑2228Post Rail 1520 mm (60”)1 9005‑20‑2229Note:

1. The customer can specify other rail lengths.

Rail Assemblies (90 x 90)Item Part Number Refer to Drawing in: QC-ModelsPost Rail 610 mm (24”)1 9005‑20‑3442

Section 9.5 QC‑72 ~ QC‑41Post Rail 914 mm (36”)1 9005‑20‑3435Post Rail 1220 mm (48”)1 9005‑20‑3436Post Rail 1520 mm (60”)1 9005‑20‑3434Note:

1. The customer can specify other rail lengths.2. Only use 90x90 for the QC‑7 hook and hanger configuration.

2.6.4 Gusset AssemblyThe gusset assembly (90x90) provides additional structural support at the Tool Stand base. The gusset assembly mounts to the base assembly and includes alignment and mounting hardware. Note: Tabs must be removed from the series 90x90 gusset to allow flush contact to the base assembly. For more information, see Section 9.5—Post Modules.


Gusset 9120‑TSS‑GA‑1030 Section 9.5 All




2.7 Determining Tool Stand ConfigurationsSee Figure 2.10.When determining the Tool Stand components, consider the following variables:• The model of the Tool Changer, and if add‑on modules are required

• The dimensions, weight, and number of tools that the stand must accommodate

• The size, reach, and capabilities of the robot being used

• The area available for the Tool Stand

• The area between the tool positions required for pneumatic fittings, hoses, electrical cabling and other utilities

Figure 2.9—Tool Stand and Tool SpacingHorizontal Module length to accomodate

Tools and Tool spacing

Post Module height to accomodate Adapter Plate, Tooling, Pneumatic

Fittings, Pneumatic Hoses and Electrical Cabling.

Height of Tooling, Adapter Plate, Utility Fittings, Hoses, and Cabling

needed to determine the Post Module height and height to set the Horizontal Module.

To determine Tool spacing, the width of the Tool Changer, Tooling Interface Plate, Customer Tooling, Utilities, Pneumatic

Fittings, Pneumatic Hoses, and Electrical Cabling must be considered.

Post Module

Horizontal Module

Adapter Plate

Pneumatic Fittings

and Hoses

Customer Tooling

Tool Changer





Figure 2.10—Tool Stand Configurations

Depth of the Tooling is limited by the Tooling Interface Plate and the Monting Module. CustomTooling Inerface Plates are available contact ATI for information.

Post Module

Horizontal Module

Adapter Plate

Pneumatic Fittings and Hoses

Customer Tooling

Tool Changer

Optional Utility Modules


Mounting Module

Customer Tooling

Adapter Plate

Note: Mounting Module mounted to Post Module

Note: Mounting Module mounted to Horizontal Module

Mounting Module





2.7.1 Configuring a Tool Stand for a QC-001 Tool ChangerWhen configuring a Tool Stand for the QC‑001 model Tool Changer, consider the quantity and size of the tools required. This information determines the number of mounting modules and the length of the horizontal module. If sensors are required, a photoelectric sensor kit must be added for each tool. Refer to Section 9.6.1—TSS Tool Stand for QC‑001 for detailed information.

Figure 2.11—QC‑001 Tool Stand Configuration

2.7.2 Configuring a Pin and Bushing Tool StandPin and Bushing Tool Stands support multiple tool positioning, sensing, and clamping options for Tool Changer models QC‑5 through QC‑41. The mounting module can mount to the post module for up to (2) tool positions, or mount to an optional horizontal module to accommodate multiple tool positions. Horizontal or vertical tooling interface plates can be used to secure the Tool Changer and tooling to the stand. Refer to Section 9.1—TSS Pin and Bushing Tool Stands for detailed information.

Figure 2.12—Pin and Bushing Tool Stand Configurations




2.7.3 Configuring TSS Tool Stands with Slotted Mounting ModulesWhen configuring a Tool Stand with slotted mounting modules, consider the quantity and size of the tools required. This information determines the amount of mounting modules required and the required length of the horizontal module. Slotted mounting modules can mount either horizontally or vertically. If required, sensors can be added for each tool. For detailed information, refer to Section 9.6—TSS Slotted Mounting Modules.

Figure 2.13—TSS Tool Stand with Slotted Mounting Module Configuration




2.7.4 Configuring QC-7 TSS Tool Stands with Hook and Hanger ModulesWhen configuring a Tool Stand with hook and hanger mounting modules, consider the quantity and size of the tools required. This information determines the amount of mounting modules required and the required length of the horizontal module. Hook and hanger modules can mount horizontally. If required, sensors can be added for each tool. For detailed information, refer to Section 9.7—TSS Hook and Hanger Mounting Modules.

Figure 2.14—QC‑7 TSS with Hook and Hanger Module Configuration




2.7.5 Configuring a Pin and Rack Tool StandThe pin and rack tool stands support up to (6) fixed tool positions for Tool Changer models QC‑5, QC‑10 through QC‑41. The mounting block is mounted to the post module for up to (2) tool positions, or an adapter bar can be used to accommodate up to (5) fixed tool positions. The Tool Changer can be supported in the rack module with or without an interface plate. Rack assemblies can support the Tool Changer and customer tooling in the rack. An optional proximity sensor holders and proximity sensors can be added if tool presence sensing is required. A forward adapter can provide additional tool spacing from the rack. For detailed information, refer to Section 9.4—TSS Pin and Rack Tool Stands.

Figure 2.15—Pin and Rack Tool Stand Configurations




3. InstallationThe Tool Stand is shipped unassembled. The customer must perform the final assembly and determine the proper location for the Tool Stand.

CAUTION: Improper cable routing can result in wires and cables being pinched in the joint between the Tool Changer plates and premature failure of the electrical connectors. Properly route and secure all cables, particularly on the Master side.

CAUTION: Thread locker applied to fasteners must not be used more than once. Fasteners might become loose and cause equipment damage. Always apply new thread locker when reusing fasteners.

3.1 Assembling the Post ModuleTools required: 6 mm and 10 mm hex key, 13 mm socket wrench, torque wrench, flat head screwdriverThe post module can be ordered assembled or unassembled. Use the following steps to assemble and mount the post module.

1. Determine the proper location and configuration of your Tool Stand. Assemble the base, rail and gusset assemblies prior to anchoring the TSS base.

2. Assemble the gusset to the rail by inserting the T‑bolts into the T‑Slots in the rail and turning the T‑bolts 90°. Note: Tabs must be removed from the gusset assembly to allow flush contact to base assembly. For more information, see Section 9.5—Post Modules.

NOTICE: 45x90 Rails require (2) M12 socket head screws to fasten to the base. 90x90 Rails require (4) M12 socket head cap screws to fasten to the base.

3. Assemble the rail to the base using a 10 mm hex key and (2) or (4) M12 socket head cap screws. for specific details on torque and thread locking requirements, refer to Section 9.5—Post Modules.

4. Insert the (4) M8 socket head cap screw through the base and gusset. Secure using the M8 flat washer and nut. Tighten the nut on the T‑bolts holding the gusset to the rail. For specific details on torque and thread locking requirements, refer to Section 9.5—Post Modules.




Figure 3.1—Installing Base, Rail, and Gusset Assemblies

5. Anchor the base assembly to a smooth flat surface using the (4) 13 mm through‑holes provided (hardware not included).

6. To continue the installation, refer to the following sections: Section 3.2—Installing TSS Tool Stands for QC‑001 Section 3.3—Installing TSS Pin and Bushing Tool Stands Section 3.4—Installing TSS Tool Stands with Slotted Mounting Modules Section 3.5—Installing Hook and Hanger Modules Section 3.6—Installing TSS Pin and Rack Tool Stands




3.2 Installing TSS Tool Stands for QC-001Tools required: 2.5 mm and 5 mm hex key, torque wrench

1. Refer to the drawing for the model being assembled in Section 9.6.1—TSS Tool Stand for QC‑001. The drawings will provide torque, thread locking, and other specific requirements.

2. Assemble the horizontal module to the post module by inserting the T‑bolts into the T‑slot in the post module. Turn the T‑bolts 90°.

3. Adjust the height of the horizontal module to accommodate the tooling for the application and tighten the nuts on the T‑bolts to secure the vertical position of the rail.

4. Remove the horizontal module end cap and assemble the mounting module to the horizontal module by sliding the T‑nuts into the horizontal module.

5. Install additional mounting modules if needed.6. Position the horizontal module and the mounting modules to accommodate the tool spacing desired and

tighten the T‑bolts for the horizontal position of the rail. Using a 5 mm hex key, tighten the M8 button head cap screws to secure the mounting modules.

7. Replace the end cap on the horizontal module.8. If equipped, install the optional photoelectric sensor to the mounting module. Refer to Section 3.2.1—

Installing Proximity Sensors for QC‑001.

Figure 3.2—Installing TSS Tool Stand for QC-001




3.2.1 Installing Proximity Sensors for QC-001Tools required: 2.5 mm hex keySupplies required: Loctite 222

1. Apply Loctite 222 or similar to the M3 socket head cap screw used to mount the proximity sensor.

2. Attach the sensor cable to the proximity sensor.3. Using a 2.5 mm hex key, tighten the (2) M3 socket head cap screws so that the sensor is loosely

secured to the QC‑001.4. Using a sheet of paper as a guide, position the sensor so that the laser hits the post of the Tool

Changer, as shown in Figure 3.3.5. Tighten the M3 socket head cap screws until contact. Tighten ¼ turn.

CAUTION: Do not over tighten M3 screws. Over tightening the screws can damage the sensor. Tighten the screw until contact. Then tighten ¼ turn.

Figure 3.3—Adjusting QC-001 Proximity Sensors

3.3 Installing TSS Pin and Bushing Tool StandsRefer to Figure 3.4.Tools required: 6 mm hex key, 2.5 mm hex key for the Tool Stand Hanger Module, torque wrench

1. Refer to drawing for the model being assembled in Section 9.1—TSS Pin and Bushing Tool Stands. The drawings provide torque, thread locking, and other specific requirements.



4. Remove the horizontal module end cap and assemble the mounting module or single pin mounting module to the horizontal module by sliding the T‑nuts into the horizontal module.

5. Install additional mounting modules or single pin mounting modules if needed.




6. Position the horizontal module and the mounting modules to accommodate the tool spacing desired and tighten the T‑bolts for the horizontal position of the rail. Tighten the M8 socket head cap screws to secure the mounting modules using a 6 mm hex key.

7. Replace the end cap on the horizontal module.

Figure 3.4—Installing TSS Pin and Bushing Tool Stand

8. If equipped, install the optional proximity sensor. • For a mounting module, refer to Section 3.3.1—Installing a Proximity Sensor on Mounting Modules.

9. If equipped, install the optional clamp assembly to the mounting module, Refer to Section 3.3.2—Installing Clamp Modules.

NOTICE: If the tooling interface plate is a blank tool plate, it must be machined with a mounting pattern that matches customer tooling. Refer to the manual for the specific Tool Changer model (http://www.ati-ia.com/products/toolchanger/tool_changer_models.aspx).

10. Assemble the customer tooling and Tool Changer to the tooling interface plate. 11. Place on the mounting module.


https://www.ati-ia.com/products/toolchanger/tool_changer_modules.aspx



3.3.1 Installing a Proximity Sensor on Mounting ModulesTools required: 2.5 mm hex keySupplies required: Loctite 222

1. Apply Loctite 222 or similar to the M3 socket head cap screw used to mount the proximity sensor.

2. Attach the sensor cable to the proximity sensor and slide the proximity sensor into the holder as shown in Figure 3.5.

3. Tighten the M3 socket head cap screw using a 2.5 mm hex key until the mount loosely secures the sensor (Sensor should freely move up and down in the holder).

4. Position the sensor so the sensor face is 0.030” below the top surface of the mounting module as shown in Figure 3.5.

5. Tighten the M3 socket head cap screw until contact. Then tighten ¼ turn.

CAUTION: Do not over tighten M3 screw. Over tightening the screw can damage the sensor. Tighten the screw until contact. Then tighten ¼ turn.

Figure 3.5—Proximity Sensor Position

Proximity Sensor

Sensor Cable

Proximity SensorHolder

M3 Socket Head Cap ScrewTop Surface of Mounting Module

Adjust to .030"Below Top Surfaceof Mounting Module




3.3.2 Installing Clamp ModulesTools required: 3 mm hex key, small flat screwdriver, torque wrenchThe clamp module is shipped unattached. Some adjustment may be necessary depending on the application. If needed, the clamp module can be mounted on the opposite side to orient the cylinder air supply ports on the inside of the tool stand, the adjustable arm will need to be rotated 180°.

1. Refer to the drawing in Section 9.3.1—TSS Clamp Module, Right Hand or Section 9.3.2—TSS Clamp Module, Left Hand for details on torque, thread locking, and other specific requirements.

2. If needed adjust the clamping screw. With the rotary actuator in the locked position, loosen the lock nut. Adjust the clamping screw until it extends 13 mm (0.51”) from the adjustable arm. Tighten the lock nut. Refer to the drawing for details.

3. Assemble the clamp module to the mounting module, using the (3) M4 socket head cap screws provided and a 3 mm hex key. Tighten to 25 in‑lbs (2.82 Nm).

4. Attach the lock and unlock air supply to the M5 (¼ turn) air connections. Note: It is recommended to appropriately exhaust the cylinder air in order to allow the cylinder piston to spring back.

Figure 3.6—Install Clamp Module

Right HandClamp Module

Left HandClamp Module

(3) M4 Socket Head Cap Screw

(3) M4 Socket Head Cap Screw

Unlock M5 1/4 turn Air Fitting

Lock M5 1/4 turn Air Fitting

Adjustable Arm

Mounting Module

13 mm (0.51")

Clamping ScrewLock Nut

5. Install the actuator sensors, if not already installed. Slide the sensor into the track as shown. Refer to the drawing in Section 9.3.1—TSS Clamp Module, Right Hand or Section 9.3.2—TSS Clamp Module, Left Hand for details on torque, thread locking, and other specific requirements.a. Position the sensors to the reference dimension shown in Figure 3.7.

b. Secure the sensor in the track by tightening the set screw with a small flat head screw driver (jewelers small). Tighten to 1.0 in‑lbs (0.11 Nm). Do not over‑tighten.

c. Label the ends of the sensor cables as shown on the drawing. Route and connect the sensor cables.

d. Cycle the cylinder both extending and retracting a number of times to confirm the correct operation and sensor placement. Adjust the sensor position as desired.




Figure 3.7—Clamp Module Sensor Installation

12 mm (0.47") Ref

29.5 mm(1.16") Ref

Unlock Sensor

Set Screw

Lock Sensor

3.4 Installing TSS Tool Stands with Slotted Mounting ModulesTools required: 3 mm and 5 mm hex key, torque wrenchRefer to the drawing for the model being assembled in Section 9.6—TSS Slotted Mounting Modules. The drawings provide torque, thread locking, and other specific requirements.



3. Remove the horizontal module end cap.4. Orient the slotted mounting module either horizontally or vertically. If using the horizontal configuration,

use (2) M8 button head cap screws and T‑nuts. If using the vertical configuration, use either (4) or (2) M8 button head cap screws and T‑nuts, depending on the required sensor configuration. For example, if installing a barrel sensor in the vertical orientation, use (2) M8 button head cap screws and T‑nuts in order to provide adequate clearance for the sensor. See Figure 3.8.

5. Adjust the TSS holding plate kit according to the orientation. See the drawing in Section 9.6—TSS Slotted Mounting Modules.

6. Assemble the slotted mounting module to the horizontal module by sliding the T‑nuts into the horizontal module.

7. Install additional mounting modules if needed.8. Adjust the slotted mounting module to the desired position and tighten the M8 button head cap screws

using a 5 mm hex key.9. Replace the end caps on the post module and horizontal module.




10. If equipped, install optional proximity sensors to the slotted mounting module. • For barrel sensors (QC‑11), refer to Section 3.4.1—Installing Barrel Sensors on TSS Tool

Stands with Slotted Mounting Modules. • For photoelectric sensors (QC‑7), refer to Section 3.4.2—Installing Proximity Sensors for

QC‑7 Slotted Mounting Module.11. Assemble the customer tooling and Tool Changer to the tooling interface plate. 12. Place the Tool Changer Tool side on the slotted mounting module.

Figure 3.8—Installing TSS Tool Stands with Slotted Mounting Modules (QC-11 Shown)

End CapEnd Cap

End Cap

Post Module

Horizontal Module

T-Slot

T-Bolt

T-NutSlotted Mounting Module

Slotted MountingModule



Barrel Sensor




NOTICE: When working with air fittings, position fittings to avoid contact with the slotted mounting module or the Tool Stand. Refer to Figure 3.9.

Figure 3.9—Tool Changer with Air Fittings routed (QC-11 Shown)

QC-11 Masterand Tool

Slotted Mounting Module

Air Fittings with adequate clearance (9.5 mm between center of fitting and Slotted Mounting Module) and routed to avoid contact with Tool Stand

Figure 3.10—Installing TSS Tool Stands with QC-7 Slotted Mounting Modules

End Cap

Slotted Mounting Module(horizontal position)

QC-7 Tool side

End Cap

QC-7 Tool side

(2) T-nuts

T-slot

Horizontal Module

Post Module

T-bolt

T-slot

Slotted Mounting Module(vertical position)

(2) T-nuts




NOTICE: When working with air fittings, position fittings to avoid contact with the slotted mounting module or the Tool Stand (refer to Figure 3.9).

Figure 3.11—QC-7 Tool Changer with Air Fittings routed

QC-7 Master and Tool


Air fittings with adequate clearanceand routed to avoid contact with the Tool Stand.




3.4.1 Installing Barrel Sensors on TSS Tool Stands with Slotted Mounting ModulesTools required: (2) 24 mm wrenchSlotted mounting modules have sensor mounts that can accommodate most 8 mm barrel sensors. To install barrel sensors to slotted mounting modules, complete the following steps.

1. Mount the slotted mounting module using (2) M8 button head cap screws and T‑nuts. Refer to Section 3.4—Installing TSS Tool Stands with Slotted Mounting Modules.

2. Insert the barrel sensor into the sensor mount on the slotted mounting module, as shown in Figure 3.12.

3. Adjust the barrel sensor face 0.19” (4.5 mm) from the target, as shown in Figure 3.13.4. Tighten the jam nuts finger tight and attach the sensor cable.5. Cycle the Tool pick‑up and drop off, and adjust the sensor position accordingly. 6. Tighten the jam nuts using 24 mm wrenches.

Figure 3.12—Installing Barrel Sensors to Slotted Mounting Modules

Locking Nut

Locking Nut

Washer

Washer

Sensor Mount

8 mm Barrel

Sensor Cable

Sensor

Figure 3.13—Adjusting Barrel Sensors

0.19” (4.5 mm)

QC-11 (Shown)

Barrel Sensor

Slotted MountingModule




3.4.2 Installing Proximity Sensors for QC-7 Slotted Mounting Module

Parts required: Refer to Section 2.2.5—Photoelectric Proximity Sensors.Tools required: 2 mm hex key, torque wrench

NOTICE: The proximity sensor can only be installed as shown in Figure 3.14.

1. Position the sensor so that the holes in the sensor align with the holes in slotted mounting module.

2. Use a 2 mm hex key to install the (2) M3 button head cap screws into the sensor and slotted mounting module. Tighten to 0.68 Nm (6 in‑lbs).

3. Connect the sensor connector to the appropriate connection on a control/signal module on the Tool.

4. Safely resume normal operation.

Figure 3.14—Installing Photoelectric Proximity Sensor for QC-7

(2) M3 Button Head Cap Screw

Photoelectric Proximity Sensor


(screws included)




3.5 Installing Hook and Hanger ModulesTools required: 3 mm and 6 mm hex key, torque wrenchRefer to the drawing for the model being assembled in Section 9.4—TSS Pin and Rack Tool Stands. The drawings provide torque, thread locking, and other specific requirements.

1. Install the tool hook module on Flat B of the QC‑7 tool plate.a. Use a 3 mm hex key to install the (4) M4 socket head cap screws into the Tool hanger and QC‑7

Tool plate.

b. Tighten the fasteners to 5 Nm (44.25 in‑lbs).

Figure 3.15—Install the Tool Hanger Module on the QC-7

Flat B onthe QC-7 Tool Plate

(9120-007DT-0-0 shown)

Hook Module

(4) M4 Socket HeadCap Screw

2. Install the post hanger and rail adapter module on the horizontal module.a. Remove the end cap from one end of the horizontal module.

b. Slide the T‑nuts of the post hanger and rail adapter module through the slot in the horizontal module.

c. Use a 6 mm hex key to tighten the M8 socket head cap screws to secure the rail adapter plate to the horizontal module.

d. Tighten to 21.5 Nm (15.8 ft‑lbs).

Figure 3.16—Install the Post Hanger and Rail Adapter Module

(2) M8 SocketHead Cap Screw

End Cap

Slots in Horizontal Module

(2) T-nut

Rail Adapter plate

Back View Front View




3.5.1 (Optional) Install the Post Hanger Module to a Flat SurfaceThe post hanger module can also be mounted on a flat surface, if a Tool Stand is not applicable to the application.Parts required: (2) M5 Dowel pins (refer to Figure 3.17)Tools required: 4 mm hex key, torque wrenchSupplies required: Loctite 242

1. Insert (2) M5 dowel pins in the back of the post hanger module.2. Apply Loctite 242 to the threads of the M5 socket head cap screws.3. Use a 4 mm hex key to install the (4) M5 socket head cap screws and secure the post hanger to

the flat surface. Tighten to 6 Nm (53.1 in‑lbs).

Figure 3.17—Post Hanger Mounting Pattern

4X M5X0.8 11.9

2X 5.0605.034 6.1

for (2) M5 dowel pin

19.1

19.1

9.5

(dowel pins not included)

for (4) M5 socket headcap screw




3.5.2 Installing Proximity Sensors for QC-7 Hook and Hanger Module

Parts required: Refer to Section 2.3.4—Proximity Sensors.Tools required: 2 mm hex key, torque wrench

1. Position the sensor so that the sensor M3 hole algin with one of the M3 holes post hanger and rail adapter module.

2. Use a 2 mm hex key to install the M3 flat head cap screw into the sensor and post hanger module. Tighten to 0.68 Nm (6 in‑lbs).

3. Connect the sensor connector to the appropriate connection on a control/signal module on the Tool.

4. Safely resume normal operation.

Figure 3.18—Installing Proximity Sensor for QC-7 Hook and Hanger Module

M3 socket flathead cap screw

Sensor

Hanger

Post

If installing the cable up, install the M3 socket headscrew in the top hole.

If installing the cable down,install the M3 socket headscrew in the bottom hole.




3.6 Installing TSS Pin and Rack Tool StandsTools required: 3 mm and 6 mm hex key, torque wrenchRefer to the drawing for the model being assembled in Section 9.4—TSS Pin and Rack Tool Stands. The drawings provide torque, thread locking, and other specific requirements.

1. Remove the post module end cap and slide the T‑nuts out of the T‑Slots. Attach the T‑nuts to the mounting block using the M8 socket head cap screws provided with a 6 mm hex key. Refer to Figure 3.19.

2. Assemble the mounting block to the rail by sliding the T‑nuts into the T‑Slots in the rail. 3. Adjust the height of the mounting block to accommodate the tooling for the application and tighten the

M8 socket head cap screws using a 6 mm hex key. 4. Replace the end cap on the post module.5. Attach the tool bar or forward adapter and the center rack module to the mounting block using the M8

socket head cap screws provided with the adapter bar and a 6 mm hex key.6. If a tool bar is being used, attach the additional rack modules to the adapter bar using the M8 socket head

cap screws provided with the rack modules and a 6 mm hex key.7. Install the mounting to the Tool Changer:• If an interface plate is being used, attach the interface plate to the Tool side of the Tool Changer and

place in the rack.

• If no interface plate is being used, perform the following steps:

a. Attach the alignment pin to the appropriate air ports on the tool side of the Tool Changer.

b. If a pin block is required, attach the pin block to Flat B of the tool side of the Tool Changer using the M4 socket head cap screws provided and a 3 mm hex key.

c. Attach the alignment pin to the pin block.

d. Place the Tool Changer in the rack.




Figure 3.19—Installing TSS Pin and Rack Tool Stand

8. If equipped, install the optional sensor holder and proximity sensor; refer to Section 3.6.1—Installing Proximity Sensors for TSS Pin and Rack Tool Stands.




3.6.1 Installing Proximity Sensors for TSS Pin and Rack Tool StandsTools required: 2.5 mm hex keySupplies required: Loctite 222

1. Apply Loctite 222 or similar to the (2) M3 socket head cap screws used to mount the proximity sensor holder.

2. Attach the proximity sensor holder to the adapter bar or forward adapter using the (2) M3 socket head cap screws and a 2.5 mm hex key. Tighten to 6 in‑lbs (0.68 Nm).

3. Attach sensor cable to the proximity sensor and slide the proximity sensor into the holder as shown in Figure 3.20.

4. Gently tighten the M3 socket head cap screw (adjustment screw) until the sensor holder loosely secures the sensor (Sensor should still move up and down in holder).

5. Position the sensor so the sensor face is 0.030” above the bottom surface of the “V” groove as shown in Figure 3.20.

6. Tighten the M3 socket head cap screws (adjustment screw) (Contact plus ¼ turn).

CAUTION: Do not over tighten M3 screw. Over tightening the screw can damage the sensor. Tighten the screw until contact. Then tighten ¼ turn.

Figure 3.20—Proximity Sensor Position

Proximity Sensor

Sensor Cable

Proximity Sensor Holder(2) M3 Socket Head Cap Screw

Bottom of "V" Groove

Adjust the sensor face .030" above the bottom of the "V" groove

M3 Socket Head Cap ScrewAdjustment Screw




4. OperationThe ATI TSS Tool Stand is intended for use with No‑touch locking Tool Changers only, such as ATI changers QC‑001 through QC‑41.

4.1 TSS Tool Stands for QC-001 OperationCAUTION: Damage will occur if contact is made between the TSS Tool plate assembly and the Tool Changer prior to tool drop‑off.

For proper tool drop‑off, ATI recommends 3.4 mm (.134”) maximum distance from the top surface of the tool plate assembly and the top surface of the tool side of the Tool Changer. See Figure 4.14 for reference.

Figure 4.1—TSS Tool Stand for QC-001 Maximum Clearance for Proper Tool Drop-off




4.2 TSS Tool Stands for Hook and Hanger Modules (QC-7)CAUTION: Damage will occur if cables and hoses are not properly secured and routed away from the tool hook module. Route lock/unlock cables, pneumatic hoses, and additional cables away from where the hook rests in the hanger post module so that cables and hoses do not become tangled in the Tool Stand.

4.2.1 Operation SequenceAs the tool hook module approaches the hanger post module, use the vertical and horizontal approach markings to correctly drop off the Tool plate assembly.

Figure 4.2—Approach Alignment Marks on the Tool Hook and Hanger Post

Horizontal ApproachAlignment Marks

Vertical ApproachAlignment Mark

Hanger Post and Rail Adapter Module

Tool Hook

4.2.1.1 Tool Drop-Off1. Move the Tool plate and Tool Hook downward until the vertical alignment mark is

even with the edge of the post hanger module.

Figure 4.3—Align Vertical Approach Alignment Marks

The veritcal approach markaligns with the top edge of thepost hanger module.




2. Move the robot so that the horizontal approach marks on the tool hook module align with the marks on the post hanger module.

Figure 4.4—Align Horizontal Approach Alignment Marks

Align the horizontal marks.

3. Lower the tool hook module until the hook rests in the post hanger.

Figure 4.5—Tool Hook Placed in the Post Hanger

4.2.2 PayloadFor a Tool Stand with a hook and hanger module configuration, both the safe zones for different payloads and the distance of their center of gravity from the hook and hanger modules are shown in Figure 4.6 and Figure 4.7. If the center of gravity for the Tool plate, modules, and customer tooling is out side of the zone for the respective payload, then the user should contact ATI for assistance in configuring a Tool Stand.




Figure 4.6—Maximum Allowable Offset for QC-7 Hook and Hanger (Imperial Units)

35 lbm

25 lbm

20 lbm

15 lbm

10 lbm

0

1

2

3

4

5

6

0 1 2 3 4 5 6 7 8 9 10 11 12

Ly (in)

Lx (in)

QC‐7 Hook and Hanger Tool Stand, Maximum Allowable Offset for Tooling Center of Gravity

Figure 4.7—Maximum Allowable Offset for QC-7 Hook and Hanger (Metric Units)

16 kg

11 kg9 kg

6.5 kg

4.5 kg

0

20

40

60

80

100

120

140

160

0 50 100 150 200 250 300

Ly (m

m)

Lx (mm)

QC‐7 Hook and Hanger Tool Stand, Maximum Allowable Offset for Tooling Center of Gravity




4.3 TSS Tool Stands with QC-7 Slotted Mounting ModulesCAUTION: Damage will occur if contact is made between the TSS slotted mounting module and the Tool Changer prior to tool drop‑off.

For proper tool drop‑off, ATI recommends the distances in the following figure.

Figure 4.8—Slotted Mounting Module Maximum Clearance for Tool Drop-off

0.55 in (1.4 mm) from top surface of the slotted mounting module to the top surface of the Tool Changer.

The surface of the Tool is flush with the slotted plate module.

Tool positioned for storage Tool raised for movement in or out of the slotted mounting module.

When the Tool is in the mounting module, it has the range of movement listed in the following figure or drawing (refer to Section 9.6.2—TSS Tool Stand for QC‑7). Uneven weight distribution can cause the Tool Changer to sit unevenly in the mounting module.

Figure 4.9—Tool Changer Seated Unevenly in Mounting Module

The Tool can rock or leanbecause of uneven loads.

2.1°

The Tool can rock or leanbecause of uneven loads.

1.6°

Side-to-Side Tilt Front-to-Back Tilt

4.3.1 PayloadFor a Tool Stand with a slotted tool nest configuration, both the safe zones for different payloads and the distance of their center of gravity from the slotted mounting module are shown in Figure 4.10 and Figure 4.11. If the center of gravity for the Tool plate, modules, and customer tooling is out side of the zone for the respective payload, then the user should contact ATI for assistance in configuring a Tool Stand.




Figure 4.10—Maximum Allowable Offset for QC-7 Slotted Tool Stand (Imperial Units)

15.4 lbm*

11 lbm*

8.8 lbm*

6.6 lbm*

4.4 lbm*

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

0 1 2 3 4 5 6 7 8 9

Ly (in)

Lx (in)

QC‐7 Slotted Tool Stand, Maximum Allowable Offset for Tooling Center of Gravity

35lbm

* For payloads stored in the horizontal tool stand orientation, the QC Tool will tilt after drop‐off if the tooling's center of gravity is offset greater than 0.375" in the X‐ or Y‐direction.

Figure 4.11—Maximum Allowable Offset for QC-7 Slotted Tool Stand (Metric Units)

7 kg*

5 kg*

4 kg*

3 kg*

2 kg*

0

20

40

60

80

100

120

0 50 100 150 200 250

Ly (m

m)

Lx (mm)

QC‐7 Slotted Tool Stand, Maximum Allowable Offset for Tooling Center of Gravity

* For payloads stored in the horizontal tool stand orientation, the QC Tool will tilt after drop‐off if the tooling's center of gravity is offset greater than 10mm in the X‐ or Y‐direction.

16kg




4.4 TSS Tool Stands with QC-11 Slotted Mounting ModulesCAUTION: Damage will occur if contact is made between the TSS slotted mounting module and the Tool Changer prior to tool drop‑off.

For proper tool drop‑off, ATI recommends 3.9 mm (.153”) maximum distance from the top surface of the Tool plate assembly and the top surface of the tool side of the Tool Changer. Refer to the following figure.

Figure 4.12—Slotted Mounting Module Maximum Clearance for Tool Drop-off

Top surface ofSlotted Mounting Module

3.9 mm (0.153”) from top surface of Slotted Mounting Module to

top surface of Tool Changer

Tool raised for movement in orout of the Slotted Mounting Module

Tool positioned for storage

Top surface of Tool Changer

2.54 mm (0.1”) from top surface of Slotted Mounting Module

to top surface of Tool Changer

The Tool Changer has 2° of movement when seated in the mounting module. Uneven weight distribution can cause the Tool Changer to sit unevenly in the mounting module. Refer to the following figure.

Figure 4.13—Tool Changer Seated Unevenly in Mounting Module

°2

Tool Changer can rock or lean due to uneven loads




4.5 TSS Pin and Bushing Tool Stand OperationCAUTION: Damage will occur if contact is made between the TSS Pin and Bushing Tooling Plate and the mounting module prior to tool drop‑off.

For proper tool drop‑off, ATI recommends 1 mm maximum clearance between mounting module contact surfaces and the tooling interface plate contact surface. See Figure 4.14 for reference.

Figure 4.14—TSS Pin and Bushing Tool Stands Maximum Clearance for Proper Tool Drop-off

4.6 TSS Pin and Rack Tool Stand Operation

CAUTION: Damage can occur if contact is made between the rack module and alignment pins prior to tool drop‑off.

For proper tool drop‑off, ATI recommends 1 mm maximum clearance gap between rack groove and alignment pins. See the following figure for reference:

Figure 4.15 TSS Pin and Rack Tool Stands Maximum Clearance for Proper Tool Drop-off




5. MaintenanceWARNING: Do not perform maintenance or repair(s) on the Tool Changer or modules unless the Tool is safely supported or placed in the tool stand, all energized circuits (e.g. electrical, air, water, etc.) are turned off, pressurized connections are purged and power is discharged from circuits in accordance with the customer’s safety practices and policies. Injury or equipment damage can occur with the Tool not placed and energized circuits on. Place the Tool in the tool stand, turn off and discharge all energized circuits, purge all pressurized connections, and verify all circuits are de‑energized before performing maintenance or repair(s) on the Tool Changer or modules.

It is recommended that the following areas are checked at least once every 100,000 cycles. Earlier intervention may be necessary if a problem is identified prior to the scheduled maintenance checks.

5.1 All TSS Tool StandsDuring regular use, components of the Tool Stand can become loose. Verify regularly that the following components are tight; tighten if necessary: • The Tool Stand base.

• The rail, gusset, and horizontal module(s).

• The mounting block.

• The proximity sensor holder and the proximity sensor.Other maintenance actions:• Inspect sensor cables and all utility lines for wear.

• Inspect and wipe clean all sensor faces to ensure proper function.

• Inspect the Tool Changer slot for signs of wear or damage from misalignment.

5.2 TSS Pin and Bushing Tool StandsDuring regular use, components of the Tool Stand can become loose. Verify regularly that the following components are tight; tighten if necessary:• The alignment pins. For the horizontal shoulder screw, re‑apply Loctite 242, and tighten

to 40 in‑lbs (4.52 Nm). For the center vertical peg, re‑apply Loctite 222 and tighten to 27 in‑lbs (3.05 Nm). For the single pin mounting module, tighten to 62 in‑lbs (7 Nm).

• The mounting modules and single pin nest. Apply Loctite 242 and tighten the M8 socket head cap screw to 150 in‑lbs (16.95 Nm), if required.

• The clamp cylinder. Tighten if necessary.Other maintenance actions:• Inspect sensor cables and all utility lines for wear.

• Inspect and wipe clean all sensor faces to ensure proper function.

• Inspect the alignment pins and bushings for cracks and wear. Replace if necessary.

• Lubricate the mounting module pins and bushing, see Figure 5.1 and Section 9—Drawings for details.




Figure 5.1—Sensor Cleaning and Lubrication Locations

Remove debris orbuildup around sensor

Apply MobileGreaseXHP222 Special Grease Apply MobileGreaseXHP222 Special Grease Apply MobileGreaseXHP222 Special Grease

5.3 TSS Pin and Rack Tool Stands• Inspect the alignment pins and rack grooves for cracks and wear. Replace if necessary.

• Check the alignment pins for looseness. Tighten if necessary.

• Check the mounting adapter bar for looseness. Tighten if necessary.

5.4 TSS QC-7 Slotted Mounting Module• Clean the nest so that its free of debris.

• Apply MobileGrease® XHP222 Special Grease to the top, bottom, and sides of the nest (refer to the following figure).

Figure 5.2—QC-7 Slotted Mounting Module Nest Lubrication Locations

Lubricate the top, sides,and bottom of the nest.




5.5 TSS QC-7 Hook and Hanger Module• Verify fasteners that secure the tool hook module to the Tool plate and the post hanger/rail

adapter module to the horizontal module are secure (refer to Section 3.5—Installing Hook and Hanger Modules).

• Verify components do not have excessive wear. If worn, replace.

• Verify that Tool Changer cables and hoses are not damaged. If damaged, replace.

• Verify that during operation, the Tool Changer cables and hoses are not becoming caught in the hook and hanger modules or tangling in the Tool Stand.

• Remove debris from and clean with a lint free cloth:

• the hook and hanger modules

• the proximity sensor installed on the post hanger module.

• Every 100, 000 cycles, lubricate the hook and hanger module per Section 5.5.1—Lubricate Hook and Hanger Module.




5.5.1 Lubricate Hook and Hanger ModuleParts required: Refer to Section 2.3—TSS Tool Stands with Hook and Hanger Mounting Modules

and Section 7—Serviceable Parts.Tools required: Snap ring pliersSupplies required: MobileGrease® XHP222 Special Grease

1. Apply MobileGrease® XHP22 Special Grease to all surfaces of the hook that contact the post hanger module.

Figure 5.3—Lubricate Hook

Lubricate the surfacesof the hook that contact the post hanger module.

2. Remove the pins from the post hanger module:a. Use snap ring pliers to remove the (4) retaining rings.

b. Remove the (2) pins.

3. Apply MobileGrease® XHP22 Special Grease to the (2) pins.4. Install the pins in the post hanger module:

a. Insert the pins into the post hanger module.

b. Install a retaining ring on each side of the pin.

Figure 5.4—Lubricate Pins and Retaining Rings

(2) pins (lubricate)

(4) retaining rings




6. TroubleshootingRefer to the following table for troubleshooting information:

Table 6.1—TroubleshootingSymptom Possible Cause Correction

Tool drop‑off location is not repeatable.

The Tool alignment pin(s) may be loose or missing.

Tighten or replace alignment pin(s), if necessary.

Tool Changer misaligned with mounting module.

Inspect the Tool Changer and slot for damage or signs of wear resulting from misalignment. Recalibrate if needed.

The proximity sensor fails.

Debris build up on the proximity sensor.

Check for debris build up and clean if necessary. Refer to Section 5—Maintenance.

The proximity sensor is loose or not positioned correctly.

Verify that the correct distance between the sensing face and the target is set. Verify that the sensor is aimed properly at the sensor target. Adjust if necessary. Refer to Section 3.2.1—Installing Proximity Sensors for QC-001 Section 3.3.1—Installing a Proximity Sensor on Mounting Modules Section 3.4.1—Installing Barrel Sensors on TSS Tool Stands with Slotted Mounting Modules Section 3.4.2—Installing Proximity Sensors for QC-7 Slotted Mounting Module Section 3.5.2—Installing Proximity Sensors for QC-7 Hook and Hanger Module Section 3.6.1—Installing Proximity Sensors for TSS Pin and Rack Tool Stands.

The sensor cable broken or damaged.

Inspect sensor cable for damage, test continuity, replace if damaged.

The proximity sensor damaged or not functioning.

Inspect the proximity sensor for damage, test sensor.

Tool/End Effector is malfunctioning.

Utility lines and cables are damaged.

Inspect utility lines and cables for damage or wear. Inspect all connections for damage. Test cable continuity. Replace any damaged utility lines and cables.

Tool Changer or utility modules are not functioning properly.

Verify Tool Changer and utility modules for proper function. Refer to the Tool Changer and module manual for troubleshooting.




7. Serviceable PartsThe following items are commonly used as spare parts for the TSS Tool Stand.

Other components are available upon request.

Model Part Number Name Used ForCommon TSS Tool Stand Components 9120‑TSS‑SM‑3315 Proximity Sensor

HolderClamp used to hold 8 mm barrel type proximity sensor.

TSS Pin and Bushing Tool Stands

3700‑20‑7130 Mounting Block Interface with TSS Plate.

3500‑2065050‑11

Socket Cap Shoulder Screw, 8 mm x 50 mm, M6 Thread, Steel

Used as alignment Pin for Tooling Plate.

3700‑20‑7124 Alignment Pin Used as alignment Pin for Tooling Plate (Beta Units use 3700‑20‑5056 or 3700‑20‑3303).

8590‑9909999‑75 Rotary Actuator Replacement Sensor

To detect lock or unlock Position (PNP 3‑Wire DC, Normally Open, 10‑30 VDC, comes with 2m cable).

3415‑0021022‑00 Rotary Actuator Clamp cylinder for mounting module (supplied with open/closed sensors).

3700‑20‑5756 Alignment Pin Mounting Module.

TSS Pin and Rack Tool Stands

3700‑20‑3303 Alignment Pin Interface with TSS Rack (M5 Thread)*.

3700‑20‑3316 Alignment Pin Interface with TSS Rack for QC‑21 Mounting Option #2 – Air Ports (NPT Thread).

3700‑20‑3320 Alignment Pin Interface with TSS Rack for QC‑21 Euro Mounting Option #2 – Air Ports (BSPP Thread).

TSS Hook and Hanger Tool Stands

3690‑5503200‑10 Pin (shaft)Used in the post hanger module for the hook module to rest. The post hanger requires (2) pins.

3690‑5400100‑10 Retaining Ring Used to secure the pin in the post hanger. (2) per pin.

7.1 Part Number Cross ReferenceThe TSS Tool Stand Part Numbers and Descriptions have been changed to provide a consistent numbering and naming scheme for all components of the Tool Stand system. The following tables provide a cross reference from the originally used Part Numbers to the current Part Numbers.

7.1.1 TSS Pin and Bushing Tool StandsSection 2.1.3—Mounting Modules

Original Part Number Current Part Number Description9120‑TSS‑MM‑7124 9120‑TSS‑MMB‑7124 Mounting Module

9120‑TSS‑MM‑7130 9120‑TSS‑MMB‑7130 Mounting Module

Section 2.1.5—Tooling Interface Plates9120‑TSS‑TP‑7123 9120‑TSS‑HBQ‑7123 Tooling Interface Plate for QC‑5,11‑Blank

9120‑TSS‑TP‑7851 9120‑TSS‑HBQ‑7851 Tooling Interface Plate for QC‑10‑Blank

9120‑TSS‑TP‑7392 9120‑TSS‑HBQ‑9483 Tooling Interface Plate for QC‑20,21‑Blank

9120‑TSS‑TP‑7539 9120‑TSS‑HBQ‑7539 Tooling Interface Plate for QC‑41‑Blank

Section 2.1.6—Vertical Tooling Interface Plates9120‑TSS‑TP‑7963 9120‑TSS‑VBB‑7963 Vertical Tooling Interface Plate‑Blank

9120‑TSS‑TP‑7190 9120‑TSS‑VBQ‑8026 Vertical Tooling Interface Plate‑J16 Pattern




7.1.2 TSS Pin and Rack Tool StandsSection 2.4.2—Tool Bars and Forward Adapter

Original Part Number

Current Part Number Description

9120‑TSS‑3361 9120‑TSS‑FA‑3361 TSS Forward Adapter Assembly

9120‑TSS‑3308 9120‑TSS‑TB‑3308 Tool Bar – 3 Position



Section 2.4.3—Mounting Module9120‑TSS‑3306 9120‑TSS‑MMA‑3306 Mounting Module

Section 2.4.4—Proximity Sensor Assembly and Proximity Sensors9120‑TSS‑3315 9120‑TSS‑SM‑3315 Proximity Sensor Assembly

Section 2.4.5—Rack Modules, Interface Plate Assemblies, Alignment Pins and Pin Blocks9120‑TSS‑3305 9120‑TSS‑MMV‑3305 Rack Module for QC‑20

9120‑TSS‑3310 9120‑TSS‑MMV‑3310 Rack Module for QC 10,11

9120‑TSS‑3312 9120‑TSS‑MMV‑3312 Rack Module for QC‑5

9120‑TSS‑3313 9120‑TSS‑MMV‑3313 Rack Module for QC 21, 21E

9120‑TSS‑4175 9120‑TSS‑MMV‑4175 Rack Module for QC‑41

9120‑TSS‑3314 9120‑TSS‑HVQ‑3314 Tool Interface Plate Assembly for QC‑5, 10,11

9120‑TSS‑3319 9120‑TSS‑HVQ‑3319 Tool Interface Plate Assembly for QC‑20, 21, 21E

9120‑TSS‑4174 9120‑TSS‑HVQ‑4174 Tool Interface Plate Assembly for QC‑21

7.1.3 TSS Tool Stand for the QC-001, QC-7, and QC-11Section 2.5.2—Horizontal Modules



9120‑TSS‑3394 9120‑TSS‑HM‑3362 Horizontal Module 300 mm (12”)

7.1.4 Post Module ComponentsSection 2.6.1—Post Modules (Complete Assembly)



9120‑TSS‑3311 9120‑TSS‑BA‑3311 Base Assembly

Section 2.6.3—Rail Assemblies9120‑TSS‑3362 9005‑20‑2225 Post Rail 300 mm (12”)

9120‑TSS‑1020 9005‑20‑2226 Post Rail 610 mm (24”)

9120‑TSS‑3324 9005‑20‑2227 Post Rail 914 mm (36”)

9120‑TSS‑3325 9005‑20‑2228 Post Rail 1220 mm (48”)

Section 2.6.4—Gusset Assembly9120‑TSS‑1030 9120‑TSS‑GA‑1030 Gusset




8. SpecificationsSpecifications for common components are included in the following sections.

8.1 Common TSS Tool Stand ComponentsPart Description Part Number Material Weight-MassTSS Base (for 45 x 90 rail) 9120‑TSS‑BA‑3311 T‑6 Aluminum 1.09 kg (2.4 lb)

TSS Base (for 90 x 90 rail) 9120‑TSS‑BA‑11435 T‑6 Aluminum 1.5 kg (3.3 lb)

TSS Proximity Sensor Holder 9120‑TSS‑SM‑3315 Black Nylon 0.0005 kg (.001 lb) TSS Gusset 9120‑TSS‑GA‑1030 Cast Aluminum, 90 x 90 3.08 kg (6.8 lb)

TSS Post Module Rail (45 x 90)TSS Rail, 300 mm (12”) long 9005‑20‑2225 Anodized T‑6 Extruded

Aluminum 0.91 kg (2.0 lb)

TSS Rail, 610 mm (24”) long 9005‑20‑2226 Anodized T‑6 Extruded Aluminum 1.86 kg (4.1 lb)


TSS Rail,1220 mm (48”) long 9005‑20‑2228 Anodized T‑6 Extruded Aluminum 3.72 kg (8.2 lb)

TSS Rail,1520 mm (60”) long 9005‑20‑2229 Anodized T‑6 Extruded Aluminum 4.63 kg (10.2 lb)

TSS Post Module Rail (90 x 90)





8.2 TSS Tool Stand for QC-001 ComponentsPart Description Part Number Material Weight-MassTSS Horizontal module 300 mm (12”) long 9120‑TSS‑HM‑3362 Anodized T‑6 Aluminum 1.47 kg (2.23 lb)

TSS Horizontal module 457 mm (18”) long 9120‑TSM‑HM‑3323 Anodized T‑6 Aluminum 1.95 kg (4.29 lb)


TSS Tooling Plate Assembly 9120‑TSS‑MM‑7869 18 Ga. Stainless Steel 0.14 kg (0.3 lb)

8.3 TSS Tool Stand for QC-7 Slotted Tool Stand ComponentsPart Description Part Number Material Weight-MassTSS Horizontal module 300 mm (12”) long 9120‑TSS‑HM‑3362 Anodized T‑6 Aluminum 1.01 kg (2.23 lb)





TSS Tooling Plate Assembly 9120‑TSS‑MMS‑11345 Stainless Steel 0.41 kg (0.90 lb)




8.4 Slotted Mounting Module ComponentsPart Description Part Number Material Weight-MassTSS Horizontal module 300 mm (12”) long 9120‑TSM‑HM‑3362 Anodized T‑6 Aluminum 1.47 kg (3.24 lb)





TSS Slotted Mounting Module 9120‑TSS‑MMS‑9589 Anodized T‑6 Aluminum 0.39 kg (0.85 lb)

8.5 QC-7 Hook and Hanger Module ComponentsPart Description Part Number Material Weight-MassTSS Horizontal module 300 mm (12”) long 9120‑TSM‑HM‑3362 Anodized T‑6 Aluminum 1.47 kg (3.24 lb)





Post Hanger Module 9120‑TSS‑MMH‑11392 303 Stainless Steel 0.18 kg (0.40 lb)Rail Adapter Module Anodized T‑6 Aluminum 0.16 kg (0.35 lb)Tool Hook Module 9120‑TSS‑TH‑11391 303 Stainless Steel 0.12 kg (0.26 lb)

8.6 TSS Pin and Rack Tool Stand ComponentsPart Description Part Number Material Weight-MassTSS Forward Adapter Bar 9120‑TSS‑FA‑3361 Anodized T‑6 Aluminum 0.52 kg (1.15 lb)TSS Mounting Block 9120‑TSS‑MMA‑3306 Anodized T‑6 Aluminum 0.45 kg (1 lb)TSS 3 Tool Adapter Bar 9120‑TSS‑TB‑3308 Anodized T‑6 Aluminum 0.73 kg (1.6 lb)TSS 4 Tool Adapter Bar 9120‑TSS‑TB‑3431 Anodized T‑6 Aluminum 1 kg (2.2 lb)TSS 5 Tool Adapter Bar 9120‑TSS‑TB‑3570 Anodized T‑6 Aluminum TBD kg (lb)

TSS Rack Assemblies9120‑TSS‑MMV‑3310 9120‑TSS‑MMV‑3313 9120‑TSS‑MMV‑4175

Anodized T‑6 Aluminum 0.18 ‑ 2.72 kg (0.4–6 lb)

TSS Interface Plate Assemblies

9120‑TSS‑HVQ‑3314 9120‑TSS‑HVQ‑3319 9120‑TSS‑HVQ‑4174

Anodized T‑6 Aluminum 0.07 ‑ 0.23 kg (.15–.5 lb)

Alignment Pins 3700‑20‑3303 Stainless Steel 0.016 kg (.036 lb)




8.7 TSS Pin and Bushing Tool Stand ComponentsPart Description Part Number Material Weight-MassAlignment Pins 3700‑20‑7124 Stainless Steel 0.016 kg (.036 lb)TSS Horizontal module 300 mm (12”) long 9120‑TSM‑HM‑3362 Anodized T‑6 Aluminum 1.47 kg (3.24 lb)






TSS Mounting Module 9120‑TSS‑MMB‑7124 9120‑TSS‑MMB‑7130 Anodized T‑6 Aluminum 0.91 kg (2 lb)

TSS Tooling Plate Assemblies

9120‑TSS‑HBQ‑7123 9120‑TSS‑HBQ‑9483 9120‑TSS‑HBQ‑11659 9120‑TSS‑HBQ‑9400 9120‑TSS‑HBQ‑7539 9120‑TSS‑VBB‑7963 9120‑TSS‑VBQ‑8206 9120‑TSS‑VBQ‑9968

Anodized T‑6 Aluminum 0.23 ‑ 0.34 kg (0.50–0.75 lb)

TSS Holding Clamp Module

9120‑TSS‑CM‑7335 9120‑TSS‑CM‑7336

Aluminum, SMC Brand, 90 degree rotation 0.18 kg (0.40 lb)




9. Drawings9.1 TSS Pin and Bushing Tool Stands

9.1.1 QC-5/11

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9.1.4 QC-40/41

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ISO

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QC

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9.2 Tooling Interface Plates9.2.1 QC-5/11 Tooling Interface Plate - Blank

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539,

USA

Tel: +

1.919

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115

Em

ail: in

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.919.7

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.com

ISO

9001

Reg

ister

ed C

ompa

ny

TSS

Tool

ing

Inte

rface

Pla

te fo

r QC

-5, 1

1




9.2.2 QC-20/21 Tooling Interface Plate - Blank

3rd

AN

GLE

PRO

JEC

TION

153

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3

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fo@ati

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72.82

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ISO

9001

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ister

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ompa

ny

TSS

Tool

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Pla

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r QC

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9.2.3 QC-29 Tooling Interface Plate - Blank

3rd

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mFa

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3rd

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20.

3

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1.919

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115

Em

ail: in

fo@ati

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mFa

x: +1

.919.7

72.82

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ISO

9001

Reg

ister

ed C

ompa

ny

TSS

Tool

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Inte

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Pla

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3rd

AN

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12.

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115

Em

ail: in

fo@ati

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mFa

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ISO

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Reg

ister

ed C

ompa

ny

TSS

Tool

ing

Inte

rface

Pla

te fo

r QC

-41

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9.2.6 QC-20/21/40/41 Vertical Tooling Interface Plate - Blank

3rd

AN

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PRO

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TION

46

58

70

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4

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Goo

dwor

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NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

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-ia.co

mFa

x: +1

.919.7

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.com

ISO

9001

Reg

ister

ed C

ompa

ny

TSS

Verti

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9.2.7 QC-40/41 Vertical Tooling Interface Plate J16 Mounting Pattern

3rd

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Goo

dwor

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NC 27

539,

USA

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9.772

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w

ww.at

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Em

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fo@ati

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mFa

x: +1

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72.82

59

www

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.com

ISO

9001

Reg

ister

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ny

QC

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115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

QC

-21

TSS

Pin

& R

ack




9.4.4 Tool Stand Forward Adapter Kit for QC-20, 21, and 21E

3rd

AN

GLE

PRO

JEC

TION

632

.2

AA

BB

Tigh

ten

to 1

90 in

-lbto

set

hei

ght o

n ra

il

152

.4

127

127

4

X 13

.5

SEC

TIO

N A

-A

182

.9

120

.7

SEC

TIO

N B

-B

Cus

tom

er M

achi

nes

Mtg

Pat

tern

For

Too

ling

As N

eede

d

C

DET

AIL

C

SCAL

E 1

: 2

3700

-20-

3303

Alig

nmen

t Pin

9120

-TSS

-HVQ

-331

9To

ol In

terfa

ce P

late

Mou

nts

to T

ool S

ide

Of

QC

20,

21 o

r 21E

9120

-TSS

-MM

V-33

13R

ack

Asse

mbl

y fo

rQ

C 2

0,21

,21E

9120

-TSS

-PM

-102

0St

and

Rai

l 610

mm

Lon

g*

9120

-TSS

-MM

A-33

06M

ount

ing

Bloc

k**

9120

-TSS

-SM

-331

5Pr

ox S

enso

r Hol

der

Prox

Sen

sor

8590

-990

9999

-08

9120

-TSS

-FA-

3361

Forw

ard

Adap

ter

ISO

MET

RIC

VIE

WIS

OM

ETR

IC V

IEW

EXPL

OD

ED

NO

TES:

1. *

Cus

tom

er c

an s

peci

fy o

ther

rail

leng

ths

2. *

*Mou

ntin

g Bl

ock

and

Forw

ard

Adap

ter i

s co

mpa

tabl

e w

ith a

ny T

SS R

ack

3. U

se L

octit

e Th

read

lock

er 2

42 o

n al

l fas

tene

rs.

Tigh

ten

to 1

90 in

-lb.

Rev.

Des

crip

tion

Initi

ato

rD

ate

05EC

O 1

9202

: Rep

lace

d 8

590-

9909

999-

21 w

ith 8

590-

9909

999-

08.

TBC

8/4/

2020

B1:

61

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

Dan

Nor

ton,

2/3

/03

D. B

rew

er 7

/15/

12

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 92

30-2

0-16

7901

0730

-305

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

Tool

Sta

nd F

orw

ard

Adap

ter K

it fo

r QC

20,

21,

21E

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

w

ww.at

i-ia.co

mFa

x: +1

.919.7

72.82

59

ISO

9001

Reg

ister

ed C

ompa

ny




9.4.5 5 Position Tool Bar for QC-5 through 21

3rd

AN

GLE

PRO

JEC

TION

AA

BB

4X

9 Th

ruM

8 Bo

lts th

read

into

Rai

l Nut

s(S

ee N

ote

3)

632

.2

D

127

127

152

.4

4X13

.5

SEC

TIO

N A

-A

152.

4D

ista

nce

Betw

een

Rac

ks

SEC

TIO

N B

-B

9120

-TSS

-SM

-331

5Pr

ox S

enso

r Hol

der

(See

Not

e 4)

Prox

Sen

sor

8590

-990

9999

-08

9120

-TSS

-TB-

3570

5 Po

sitio

n Ad

apte

r Bar

(See

Not

e 2)

9120

-TSS

-MM

A-33

06M

ount

ing

Bloc

k(S

ee N

ote

2)

9120

-TSS

-PM

-102

0St

and

Rai

l 61

0mm

Lon

g(S

ee N

ote

1)

(Rac

k Sh

own

for

Ref

eren

ce O

nly)

DET

AIL

DSC

ALE

1 : 3

9120

-TSS

-MM

V-33

10R

ack

Asse

mbl

y Sh

own

for R

efer

ence

Prox

Sen

sor T

hru

Hol

e

NO

TES:

1. C

usto

mer

can

spe

cify

oth

er ra

il le

ngth

s2.

Mou

ntin

g Bl

ock

and

5 Po

sitio

n Ba

r are

com

pata

ble

with

any

TSS

Rac

k3.

Use

Loc

tite

Thre

adlo

cker

242

on

all f

aste

ners

.

Tig

hten

to 1

90 in

-lb.

4. S

enso

r Hol

der i

s co

mpa

tabl

e w

ith

a

ny b

arre

l-typ

e 8m

m S

enso

r.

FRO

NT

VIEW

SID

E VI

EW

ISO

VIE

W

EXPL

OD

ED V

IEW

Rev.

Des

crip

tion

Initi

ator

Dat

e

04EC

O 1

9202

: Rep

lace

d 8

590-

9909

999-

21 w

ith 8

590-

9909

999-

08.

TBC

8/5/

2020

B1:

61

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

Dan

Nor

ton,

2/3

/03

J.W

inte

rroth

, 10/

21/1

4

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 92

30-2

0-19

1401

0730

-304

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

Tool

Sta

nd C

omm

on P

arts

for Q

C-5

thru

21




9.4.6 QC-5 Tool Rack

3rd

AN

GLE

PRO

JEC

TION

QC

-5 T

ool B

ody

(Sho

wn

for R

efer

ence

)

3700

-20-

3303

Alig

nmen

t Pin

3700

-20-

3303

Alig

nmen

t Pin

9120

-TSS

-MM

V-33

12R

ack

Asse

mbl

y

9120

-TSS

-MM

V-33

10R

ack

Asse

mbl

y

9120

-TSS

-HVQ

-331

4To

ol In

terfa

ce P

late

Asse

mbl

y

2.2

17.2

6.5

10.7

Pla

te T

hick

ness

61.2

60

82.6

50.8

±0.0

10

9 Th

ru(fo

r sen

sor)

(2)

8.00

07.

987

7.

6(P

F 8

Dow

el)

R44

.5

71.9

R44

.5

R24

.5

82.6

B.C

.40

25H

70+0

.021

4

3H

80+0

.014

6

45°

25.

4

12.

7 1

7.8

0.01

0

Cus

tom

er m

achi

nes

mou

ntin

g pa

ttern

for

tool

ing

as n

eede

d

(2)

9 Th

ru15

,8.

4 (o

ther

sid

e)

(4) T

ap M

5x.8

, 10

Equa

lly S

pace

d

OPT

ION

1:

Use

Inte

rfac

e Pl

ate

OPT

ION

2:

Use

QC

Air

Port

s

FRO

NT

VIEW

Both

Opt

ions

BOTT

OM

VIE

WBo

th O

ptio

nsC

usto

mer

Inte

rface

Det

ail

(Mou

ntin

g Pa

ttern

for R

acks

are

iden

tical

)

EXPL

OD

ED V

IEW

Both

Opt

ions

Rev.

Des

crip

tion

Initi

ator

Dat

e

01In

itial

Dra

win

gD

AN

2/3/

03

02EC

O 1

1556

; Dra

win

g Up

dat

eER

DO

11/1

2/20

13

03EC

O 1

1832

: Rep

lace

d 9

120-

TSS-

3314

with

912

0-TS

S-HV

Q-3

314

JMW

02/0

7/20

14

B1:

21

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

Dan

Nor

ton,

3/5

/03

J. W

inte

rroth

, 2/0

7/14

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 92

30-2

0-16

56-

03

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

QC

5 T

ool R

ack





3rd

AN

GLE

PRO

JEC

TION

QC

-10

Tool

Bod

y(S

how

n fo

r Ref

eren

ce)

3700

-20-

3303

Alig

nmen

t Pin

3700

-20-

3303

Alig

nmen

t Pin

9120

-TSS

-HVQ

-331

4To

ol In

terfa

ce P

late

Asse

mbl

y (B

lank

)

9120

-TSS

-MM

V-33

10R

ack

Asse

mbl

y

9120

-TSS

-MM

V-33

10R

ack

Asse

mbl

y

1.9

6.5

10.7

Pla

te T

hick

ness

17.2

6061

.8

10 T

hru

(for s

enso

r)

(2)

8.00

07.

987

7.6

(PF

8 D

owel

)

82.6

R44

.5R

2571

.9

45°

B.C

.40

82.6

6H

70+0

.015

, 9

50.

80.

010

25.

4

17.

80.

010

25 H

8 + 0.

033

0,

4

Cus

tom

er m

achi

nes

mou

ntin

g pa

ttern

for

tool

ing

as n

eede

d

(4) T

ap M

5 x

.8,

10Eq

ually

Spa

ced

OPT

ION

2:

Use

QC

Air

Port

s(P

rox

Sens

or O

ptio

n no

t ava

ilabl

e)O

PTIO

N 1

:U

se In

terf

ace

Plat

e

FRO

NT

VIEW

Both

Opt

ions

BOTT

OM

VIE

WBo

th O

ptio

nsC

usto

mer

Inte

rface

Det

ail

(Mou

ntin

g Pa

ttern

for R

acks

are

iden

tical

)

EXPL

OD

ED V

IEW

Both

Opt

ions

Rev.

Des

crip

tion

Initi

ator

Dat

e

03EC

O 1

1832

: Rep

lace

d 9

120-

TSS-

3314

with

912

0-TS

S-HV

Q-3

314

JMW

02/0

7/20

14

B1:

21

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

Dan

Nor

ton,

3/7

/03

J. W

inte

rroth

, 2/0

7/14

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 92

30-2

0-16

57-

03

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

QC

-10

Tool

Rac

k





3rd

AN

GLE

PRO

JEC

TION

3700

-20-

3303

Alig

nmen

t Pin

3700

-20-

3303

Alig

nmen

t Pin

9120

-TSS

-HVQ

-331

4To

ol In

terfa

ce P

late

Asse

mbl

y (B

lank

)

9120

-TSS

-MM

V-33

10R

ack

Asse

mbl

y

9120

-TSS

-MM

V-33

10R

ack

Asse

mbl

y

QC

-11

Tool

Bod

y(S

how

n fo

r Ref

eren

ce)

1.3

17.2

6.5

10.7

Pla

te T

hick

ness

3H

70+0

.010

, 5

25H

80+0

.033

, 5

82.6

71.9

R44

.5

R25

45°

B.C

. 40

61.8

60

82.6

25.4

(2)

8.00

07.

987

7.6

(PF

for

8Dow

el)

10 T

hru

(for s

enso

r)

BC

40

For Q

C M

ount

ing

(4)

10

19.1

Thr

u

(2)

9 T

hru

15,

8.4

(oth

er s

ide)

5

0.8

0.01

0

17.

80.

010

(4) T

ap M

5 x

.8,

10Eq

ually

Spa

ced

Cus

tom

er m

achi

nes

mou

ntin

g pa

ttern

for

tool

ing

as n

eede

dOPT

ION

1:

Use

Inte

rfac

e Pl

ate

OPT

ION

2:

Use

QC

Air

Port

s(P

rox

Sens

or O

ptio

n no

t ava

ilabl

e)

FRO

NT

VIEW

Both

Opt

ions

BOTT

OM

VIE

WBo

th O

ptio

nsC

usto

mer

Inte

rface

Det

ail

(Mou

ntin

g Pa

ttern

for R

acks

are

iden

tical

)

EXPL

OD

ED V

IEW

Both

Opt

ions

Rev.

Des

crip

tion

Initi

ator

Dat

e

02A

dd

ed P

late

QC

Bol

t Pat

tern

DA

N10

/5/0

503

ECO

115

56; D

raw

ing

Upd

ate

ERD

O11

/13/

2013

04EC

O 1

1832

: Rep

lace

d 9

120-

TSS-

3314

with

912

0-TS

S-HV

Q-3

314

JMw

02/0

7/20

14

B1:

21

1RE

VISI

ON

NO

TES:

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D.

DO

NO

T SC

ALE

DRA

WIN

G.

ALL

DIM

ENSI

ON

S A

RE IN

M

ILLIM

ETER

S.

DRA

WN

BY:

CHE

CKE

D B

Y:

Dan

Nor

ton,

3/7

/03

J. W

inte

rroth

, 2/0

7/14

TITLE SC

ALE

SIZE

DRA

WIN

G N

UMBE

R

PRO

JEC

T #

SHEE

T

O

F 92

30-2

0-16

58-

04

PRO

PERT

Y O

F A

TI IN

DUS

TRIA

L A

UTO

MA

TION

, IN

C. N

OT

TO B

E RE

PRO

DUC

ED IN

AN

Y M

AN

NER

EXC

EPT

ON

ORD

ER O

R W

ITH P

RIO

R W

RITT

EN A

UTHO

RIZA

TION

OF

ATI.

1031

Goo

dwor

th Dr

ive, A

pex,

NC 27

539,

USA

Tel: +

1.919

.772.0

115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

QC

11

Tool

Rac

k





3rd

AN

GLE

PRO

JEC

TION

QC

-20

Tool

Bod

y(S

how

n fo

r Ref

eren

ce)

9120

-TSS

-MM

V-33

13R

ack

Asse

mbl

y

9120

-TSS

-MM

V-33

05R

ack

Asse

mbl

y

9120

-TSS

-HVQ

-331

9To

ol In

terfa

ce P

late

Asse

mbl

y (B

lank

)

3700

-20-

3303

Alig

nmen

t Pin

3700

-20-

3303

Alig

nmen

t Pin

4.9

18.2

5.5

12.7

Pla

te T

hick

ness

B.C

.63

6H

70+0

.015

,10

40H

70+0

.025

,6

45°

85.6

R57

.2

R45

101.

6

9579

.3

10Th

ru(fo

r sen

sor)

101.

6(2

)8.

000

7.98

77.

6(P

F 8

Dow

el)

(2)

9 Th

ru15

,8.

4 (o

ther

side

) 5

0.8

0.01

0 2

5.4

17.

80.

010

(4) T

ap M

6 x

1.0,

10Eq

ually

Spa

ced

Cus

tom

er m

achi

nes

mou

ntin

g pa

ttern

for

tool

ing

as n

eede

d

OPT

ION

1:

Use

Inte

rfac

e Pl

ate

OPT

ION

2:

Use

QC

Air

Port

s

FRO

NT

VIEW

Both

Opt

ions

BOTT

OM

VIE

WBo

th O

ptio

nsC

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Inte

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Initi

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Dat

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3/7/

03

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TITLE SC

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SIZE

DRA

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T #

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PRO

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dwor

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72.82

59

www

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ISO

9001

Reg

ister

ed C

ompa

ny

QC

-20

Tool

Rac

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3rd

AN

GLE

PRO

JEC

TION

4.9

5.5

12.7

Pla

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18.2

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Initi

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Dat

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3/4/

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TITLE SC

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DRA

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PRO

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T #

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fo@ati

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72.82

59

www

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.com

ISO

9001

Reg

ister

ed C

ompa

ny

QC

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Tool

Rac

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9.4.11 QC-21 Euro Tool Rack

3rd

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PRO

JEC

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RITT

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1031

Goo

dwor

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539,

USA

Tel: +

1.919

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115

Em

ail: in

fo@ati

-ia.co

mFa

x: +1

.919.7

72.82

59

www

.ati-ia

.com

ISO

9001

Reg

ister

ed C

ompa

ny

QC

-21

Euro

Too

l Rac

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9.5 Post Modules9.5.1 Post Modules with 45 x 90 Rail

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fo@ati

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mFa

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Reg

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ompa

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TSS

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Goo

dwor

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Tel: +

1.919

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w

ww.at

i-ia.co

mFa

x: +1

.919.7

72.82

59

ISO

9001

Reg

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9.6 TSS Slotted Mounting Modules9.6.1 TSS Tool Stand for QC-001

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10. Terms and Conditions of SaleThe following Terms and Conditions are a supplement to and include a portion of ATI’s Standard Terms and Conditions, which are on file at ATI and available upon request.

ATI warrants to Purchaser that robotic Tool Changer products purchased hereunder will be free from defects in material and workmanship under normal use for a period of three (3) years from the date of shipment. This warranty does not cover components subject to wear and tear under normal usage or those requiring periodic replacement. ATI will have no liability under this warranty unless: (a) ATI is given written notice of the claimed defect and a Description thereof within thirty (30) days after Purchaser discovers the defect and in any event not later than the last day of the warranty period; and (b) the defective item is received by ATI not later ten (10) days after the last day of the warranty period. ATI’s entire liability and Purchaser’s sole remedy under this warranty is limited to repair or replacement, at ATI’s election, of the defective part or item or, at ATI’s election, refund of the price paid for the item. The foregoing warranty does not apply to any defect or failure resulting from improper installation, operation, maintenance or repair by anyone other than ATI.

ATI will in no event be liable for incidental, consequential or special damages of any kind, even if ATI has been advised of the possibility of such damages. ATI’s aggregate liability will in no event exceed the amount paid by purchaser for the item which is the subject of claim or dispute. ATI will have no liability of any kind for failure of any equipment or other items not supplied by ATI.

No action against ATI, regardless of form, arising out of or in any way connected with products or services supplied hereunder may be brought more than one (1) year after the cause of action accrued.

No representation or agreement varying or extending the warranty and limitation of remedy provisions contained herein is authorized by ATI, and may not be relied upon as having been authorized by ATI, unless in writing and signed by an executive officer of ATI.

Unless otherwise agreed in writing by ATI, all designs, drawings, data, inventions, software and other technology made or developed by ATI in the course of providing products and services hereunder, and all rights therein under any patent, copyright or other law protecting intellectual property, shall be and remain ATI’s property. The sale of products or services hereunder does not convey any express or implied license under any patent, copyright or other intellectual property right owned or controlled by ATI, whether relating to the products sold or any other matter, except for the license expressly granted below.

In the course of supplying products and services hereunder, ATI may provide or disclose to Purchaser confidential and proprietary information of ATI relating to the design, operation or other aspects of ATI’s products. As between ATI and Purchaser, ownership of such information, including without limitation any computer software provided to Purchaser by ATI, shall remain in ATI and such information is licensed to Purchaser only for Purchaser’s use in operating the products supplied by ATI hereunder in Purchaser’s internal business operations.

Without ATI’s prior written permission, Purchaser will not use such information for any other purpose or provide or otherwise make such information available to any third party. Purchaser agrees to take all reasonable precautions to prevent any unauthorized use or disclosure of such information.

Purchaser will not be liable hereunder with respect to disclosure or use of information which: (a) is in the public domain when received from ATI; (b) is thereafter published or otherwise enters the public domain through no fault of Purchaser; (c) is in Purchaser’s possession prior to receipt from ATI; (d) is lawfully obtained by Purchaser from a third party entitled to disclose it; or (f) is required to be disclosed by judicial order or other governmental authority, provided that, with respect to such required disclosures, Purchaser gives ATI prior notice thereof and uses all legally available means to maintain the confidentiality of such information.


TSS Tool Stand Manual - ati-ia.com

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Transcript of TSS Tool Stand Manual - ati-ia.com