The effect of adding nano-SiO2 and nano-Al2O3 on properties of high calcium fly ash geopolymer cured...

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The effect of adding nano-SiO 2 and nano-Al 2 O 3 on properties of high calcium fly ash geopolymer cured at ambient temperature Tanakorn Phoo-ngernkham a , Prinya Chindaprasirt a,, Vanchai Sata a , Sakonwan Hanjitsuwan b , Shigemitsu Hatanaka c a Sustainable Infrastructure Research and Development Center, Dept. of Civil Engineering, Faculty of Engineering, Khon Kaen University, Khon Kaen 40002, Thailand b Program of Civil Technology, Faculty of Industrial Technology, Lampang Rajabhat University, Lampang 52100, Thailand c Dept. of Architecture, Faculty of Engineering, Mie University, Mie 514-8504, Japan article info Article history: Received 10 August 2013 Accepted 21 September 2013 Available online 29 September 2013 Keywords: Geopolymer Nano-SiO 2 Nano-Al 2 O 3 Compressive strength Flexural strength Shear bond strength abstract This article presents the effect of adding nano-SiO 2 and nano-Al 2 O 3 on the properties of high calcium fly ash geopolymer pastes. Nano-particles were added to fly ash at the dosages of 0%, 1%, 2%, and 3% by weight. The sodium hydroxide concentration of 10 molars, sodium silicate to sodium hydroxide weight ratio of 2.0, the alkaline liquid/binder ratio of 0.60 and curing at ambient temperature of 23 °C were used in all mixtures. The results showed that the use of nano-SiO 2 as additive to fly ash results in the decrease of the setting time, while the addition of nano-Al 2 O 3 results in only a slight reduction in setting time. Adding 1–2% nano-particles could improve compressive strength, flexural strength, and elastic modulus of pastes due to the formation of additional calcium silicate hydrate (CSH) or calcium aluminosilicate hydrate (CASH) and sodium aluminosilicate hydrate (NASH) or geopolymer gel in geopolymer matrix. In addition, the additions of both nano-SiO 2 and nano-Al 2 O 3 enhances the shear bond strength between concrete substrate and geopolymer. Ó 2013 Elsevier Ltd. All rights reserved. 1. Introduction At present, geopolymer is getting more attention as an alterna- tive binder to normal cement binders for applications in concrete industry [1,2]. It is made from rich silica and alumina source mate- rials such as fly ash, calcined kaolin, and blast furnace slag. In Thai- land, the major source of fly ash is Mae Moh power station in the north. Approximately 3 million tons is produced annually and it is used mainly as supplementary cementitious materials to replace of Portland cement in construction industry. Many researchers have shown that it can also be used as starting material for making good geopolymer [3,4]. Geopolymeric reaction relies on the activation with alkali solu- tions and temperature curing at 40–75 °C [3,5]. The obtained geo- polymer paste possesses similarly strength and appearance to normal Portland cement paste. However, when fly ash geopolymer material is cured at ambient temperature of around 25 °C, the strength development is rather slow and low strength is obtained [6]. Many researchers have tried to improve the strength develop- ment of fly ash geopolymers [7,8]. Khater et al. [9] and Riahi and Nazari [10] reported that the compressive strength of geopolymer depends on the type of starting material and its fineness. The fine particles induce higher leaching of silica and alumina in the alkali environment and leads to a higher strength geopolymer [3]. Recently, nanoparticle is receiving more attention as an alterna- tive binder used for the improvement of nanostructure of building materials [9]. Nano-SiO 2 and nano-Al 2 O 3 are most commonly used [11] to enhance compressive and tensile strengths of concrete by additional pozzolanic and filler effects [12]. The nano-SiO 2 particle belongs to highly pozzolanic materials because it consists essen- tially of SiO 2 in amorphous form with a high specific surface, there- fore, exhibits great pozzolanic activity [13]. This research aims to study the properties and application of geopolymer paste made from high calcium fly ash containing nano-SiO 2 and nano-Al 2 O 3 . The obtained results should be very beneficial to the understand- ing and to the future applications of the materials. 2. Experimental details and testing analysis 2.1. Materials The materials used in this study were high calcium fly ash (FA) from Mae Moh power plant in northern Thailand, nano-SiO 2 (S), and nano-Al 2 O 3 (A). The liquid portions in the mixture were 10 M sodium hydroxide (NaOH) and sodium silicate (Na 2 SiO 3 ) with 13.89% Na 2 O, 32.15% SiO 2 , and 46.04% H 2 O. The chemical composition and physical properties of FA are shown in Tables 1 and 2. The FA had specific gravity, Blaine 0261-3069/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved. http://dx.doi.org/10.1016/j.matdes.2013.09.049 Corresponding author. Tel.: +66 4320 2355; fax: +66 4320 2355x12. E-mail address: [email protected] (P. Chindaprasirt). Materials and Design 55 (2014) 58–65 Contents lists available at ScienceDirect Materials and Design journal homepage: www.elsevier.com/locate/matdes

Transcript of The effect of adding nano-SiO2 and nano-Al2O3 on properties of high calcium fly ash geopolymer cured...

Materials and Design 55 (2014) 58–65

Contents lists available at ScienceDirect

Materials and Design

journal homepage: www.elsevier .com/locate /matdes

The effect of adding nano-SiO2 and nano-Al2O3 on properties of highcalcium fly ash geopolymer cured at ambient temperature

0261-3069/$ - see front matter � 2013 Elsevier Ltd. All rights reserved.http://dx.doi.org/10.1016/j.matdes.2013.09.049

⇑ Corresponding author. Tel.: +66 4320 2355; fax: +66 4320 2355x12.E-mail address: [email protected] (P. Chindaprasirt).

Tanakorn Phoo-ngernkham a, Prinya Chindaprasirt a,⇑, Vanchai Sata a, Sakonwan Hanjitsuwan b,Shigemitsu Hatanaka c

a Sustainable Infrastructure Research and Development Center, Dept. of Civil Engineering, Faculty of Engineering, Khon Kaen University, Khon Kaen 40002, Thailandb Program of Civil Technology, Faculty of Industrial Technology, Lampang Rajabhat University, Lampang 52100, Thailandc Dept. of Architecture, Faculty of Engineering, Mie University, Mie 514-8504, Japan

a r t i c l e i n f o

Article history:Received 10 August 2013Accepted 21 September 2013Available online 29 September 2013

Keywords:GeopolymerNano-SiO2

Nano-Al2O3

Compressive strengthFlexural strengthShear bond strength

a b s t r a c t

This article presents the effect of adding nano-SiO2 and nano-Al2O3 on the properties of high calcium flyash geopolymer pastes. Nano-particles were added to fly ash at the dosages of 0%, 1%, 2%, and 3% byweight. The sodium hydroxide concentration of 10 molars, sodium silicate to sodium hydroxide weightratio of 2.0, the alkaline liquid/binder ratio of 0.60 and curing at ambient temperature of 23 �C were usedin all mixtures. The results showed that the use of nano-SiO2 as additive to fly ash results in the decreaseof the setting time, while the addition of nano-Al2O3 results in only a slight reduction in setting time.Adding 1–2% nano-particles could improve compressive strength, flexural strength, and elastic modulusof pastes due to the formation of additional calcium silicate hydrate (CSH) or calcium aluminosilicatehydrate (CASH) and sodium aluminosilicate hydrate (NASH) or geopolymer gel in geopolymer matrix.In addition, the additions of both nano-SiO2 and nano-Al2O3 enhances the shear bond strength betweenconcrete substrate and geopolymer.

� 2013 Elsevier Ltd. All rights reserved.

1. Introduction

At present, geopolymer is getting more attention as an alterna-tive binder to normal cement binders for applications in concreteindustry [1,2]. It is made from rich silica and alumina source mate-rials such as fly ash, calcined kaolin, and blast furnace slag. In Thai-land, the major source of fly ash is Mae Moh power station in thenorth. Approximately 3 million tons is produced annually and itis used mainly as supplementary cementitious materials to replaceof Portland cement in construction industry. Many researchershave shown that it can also be used as starting material for makinggood geopolymer [3,4].

Geopolymeric reaction relies on the activation with alkali solu-tions and temperature curing at 40–75 �C [3,5]. The obtained geo-polymer paste possesses similarly strength and appearance tonormal Portland cement paste. However, when fly ash geopolymermaterial is cured at ambient temperature of around 25 �C, thestrength development is rather slow and low strength is obtained[6]. Many researchers have tried to improve the strength develop-ment of fly ash geopolymers [7,8]. Khater et al. [9] and Riahi andNazari [10] reported that the compressive strength of geopolymerdepends on the type of starting material and its fineness. The fine

particles induce higher leaching of silica and alumina in the alkalienvironment and leads to a higher strength geopolymer [3].

Recently, nanoparticle is receiving more attention as an alterna-tive binder used for the improvement of nanostructure of buildingmaterials [9]. Nano-SiO2 and nano-Al2O3 are most commonly used[11] to enhance compressive and tensile strengths of concrete byadditional pozzolanic and filler effects [12]. The nano-SiO2 particlebelongs to highly pozzolanic materials because it consists essen-tially of SiO2 in amorphous form with a high specific surface, there-fore, exhibits great pozzolanic activity [13]. This research aims tostudy the properties and application of geopolymer paste madefrom high calcium fly ash containing nano-SiO2 and nano-Al2O3.The obtained results should be very beneficial to the understand-ing and to the future applications of the materials.

2. Experimental details and testing analysis

2.1. Materials

The materials used in this study were high calcium fly ash (FA)from Mae Moh power plant in northern Thailand, nano-SiO2 (S),and nano-Al2O3 (A). The liquid portions in the mixture were10 M sodium hydroxide (NaOH) and sodium silicate (Na2SiO3) with13.89% Na2O, 32.15% SiO2, and 46.04% H2O.

The chemical composition and physical properties of FA areshown in Tables 1 and 2. The FA had specific gravity, Blaine

T. Phoo-ngernkham et al. / Materials and Design 55 (2014) 58–65 59

fineness, and average particle sizes of 2.61, 4300 cm2/g and 8.5 lm,respectively. The average particle sizes of S and A were 12 and13 nm with specific surface areas (BET) of 200 ± 25 and100 ± 15 m2/g. The properties of S and A are shown in Table 3and the mineral compositions are shown in Fig. 1.

2.2. Mix proportion and mix detail

The nano-particles (S and A) were added to high calcium FA atthe dosages of 0%, 1%, 2%, and 3% by weight. Constant liquid to bin-der (L/B) ratio of 0.60 and Na2SiO3/NaOH ratio of 2.0 were used inall mixtures. The mix proportions of geopolymer pastes are shownin Table 4. For the mixing of pastes, NaOH and Na2SiO3 solutionswere firstly mixed together and used as the liquid solution. TheFA and S or A were dry mixed until the mixture was homogenous.Right after, the liquid solution was added and the mixing of pasteswas done for 5 min.

2.3. Testing

2.3.1. X-ray diffraction (XRD)At the age of 28 days, the geopolymer cube specimens were

broken and ground to fine powder. The XRD scans were performedat 5 to 60 �2theta with an increment of 0.02 degree/step and a scanspeed of 0.5 s/step. The amorphous phases of geopolymer pastes atthe age of 28 days were determined by quantitative XRD analysisusing Bruker’s TOPAS software.

2.3.2. Scanning electron microscopy (SEM)The geopolymer cube samples at the age of 28 days were bro-

ken and the middle portions were used for the SEM analyses. Thespecimen was placed on a brass stub sample holder with doublestick carbon tape. The specimen was dried using infrared lightfor 5 min and then coated with a layer of gold approximately 20–25A thick using a blazer sputtering coater. The micrographs wererecorded at 15 kV and 1000� magnification.

2.3.3. Setting timeThe setting time of geopolymer pastes were tested in accor-

dance with ASTM: C191.

2.3.4. Compressive strength and modulus of elasticityThe 50 � 50 � 50 mm cube specimens were used for compres-

sive strength test in accordance with the ASTM: C109. The 25 mmdiameter and 50 mm height cylindrical specimens were used forthe determination of modulus of elasticity as described in ASTM:C469. The specimens were demolded at the age of 1 day andimmediately wrapped with vinyl sheet to protect moisture lossand kept in the 23 �C controlled room. The compressive strengthand modulus of elasticity were measured at the ages of 7, 28,and 90 days. The reported results were the average of threesamples.

2.3.5. Flexural strengthThe flexural strength of geopolymer pastes were obtained from

modulus of rupture tests using 40 � 40 � 160 mm prisms inaccordance with the ASTM: C293. The specimens were tested indeflection controlled with loading rate of 0.05 mm/min [14]. The

Table 1Chemical composition of FA (by weight).

Materials Chemical composition (%)

SiO2 Al2O3 Fe2O3 CaO MgO K2O Na2O SO3 LOI

FA 29.32 12.96 15.64 25.79 2.94 2.93 2.83 7.29 0.30

flexural strength was measured at the ages of 7, 28, and 90 days.The reported results were the average of three samples.

2.3.6. Shear bond strength between concrete substrate and geopolymerpastes

The adhesion strength or shear bond strength was evaluatedusing the slant shear test as described in ASTM: C882 of geopoly-mer and concrete. The concrete specimens were cured in waterfor 28 days and then they were wrapped with vinyl sheet to pro-tect moisture loss for 60 days. This long curing period was chosento provide advanced concrete hydration as in the old concretes infield of construction [15]. The properties of concrete substrateare shown in Table 5. The slant shear 50 � 50 � 125 mm prismswith the interface line at 45� to the vertical as shown in Fig. 2 wereused [2,16]. For casting of specimens, the paste was placed into amold with concrete substrate in two equal layers. Each layer wastamped 25 times and then vibrated for 45 s to obtain good compac-tion. After the casting of samples, they were covered with vinylsheet to protect moisture loss and kept in the 23 �C controlledroom until the testing ages. The shear bond strength was the ratioof maximum load at failure and the bond area, and the specimenswere tested in constant loading rate of 0.30 MPa/s. The shear bondstrength was measured at the ages of 7, 28 and 90 days, and the re-ported results were the average of five samples.

3. Results and discussions

3.1. XRD analysis

The XRD patterns of fly ash and geopolymer pastes containingnano-SiO2 are shown in Fig. 3. The as-received FA consisted of aglassy matrix as shown by the hump at 25–35 �2theta and crystal-line phases of quartz (SiO2), magnesioferrite (MgFe2O4) and cal-cium carbonate (CaCO3). The XRD patterns of the geopolymerpastes containing nano-SiO2 (Control, S1, S2, and S3) are similarwith that of FA, with the presence of a larger amount of quartzand some magnesioferrite and the disappearance of calcium car-bonate. The increase in the intensity of quartz is due to the pres-ence of additional SiO2 in the system. However, the amorphousphases were easily detected as broad hump around 25–38 �2thetadue to transformation of the amorphous component in the geo-polymer matrix [9], which was also reflected in a small shift of thishump compared with that of FA [17,18]. The presence of CSH phasecould be confirmed by the presence of peaks at 29.5 and 32.05�2theta [19]. The CSH co-existed with the geopolymer productsand enhanced the strength of the geopolymer [20].

The XRD patterns of FA and geopolymer pastes containingnano-Al2O3 are shown in Fig. 4. The trends of XRD patterns of geo-polymer pastes containing nano-Al2O3 were also similar to those ofcontrol and nano-SiO2 pastes. The lower peak of quartz comparedwith that containing nano-SiO2 was evident. The broad hump ofamorphous gel was very significant indicating the advanced degreeof reaction to form NASH gel.

3.2. SEM analysis

The SEM photos of geopolymer pastes are shown in Fig. 5. Thecontrol paste contained less dense matrix with a larger numberof non-reacted and/or partially reacted fly ash particles embeddedin a continuous matrix (Fig. 5a). For the 1–2% nano-SiO2 (Fig. 5band c) and nano-Al2O3 (Fig. 5e and f), less number of fly ash parti-cles were observed, and the matrix appeared denser than that ofthe control paste. The high magnification (3000�) of 1% nano-SiO2 (Fig. 5h) and nano-Al2O3 (Fig. 5i) showed the denser matricescompared with that of control paste. The uses of nano-SiO2 and

Table 2Physical properties of FA.

Materials Specific gravity Average particle size (lm) Blaine fineness (cm2/g)

FA 2.61 8.5 4300

Table 3The properties of nano-SiO2 and nano-Al2O3.

Materials Average particle size (nm) Specific surface area, BET (m2/g) Density (g/cm3) Purity (%) Appearance

S 12 200 ± 25 <0.05 >99.98 White powderA 13 100 ± 15 <0.12 >99.38 White powder

(a) nano-SiO2

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75

2 theta (degree)

Inte

nsity

(co

unts

)

S

S

S=Silicon oxide

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75

2 theta (degree)

Inte

nsity

(co

unts

)

A

A

A

A

A

AA

A

A=Aluminium oxide

(b) nano-Al2O3

Fig. 1. XRD of nano-SiO2 and nano-Al2O3.

Table 4Mix proportions of geopolymer pastes.

Mix no. Mix symbol FA (g) S (g) A (g) L/B ratio NaOH (g) Na2SiO3 (g)

1 Control 100 – – 0.60 20 402 S1 100 1 – 0.60 20 403 S2 100 2 – 0.60 20 404 S3 100 3 – 0.60 20 405 A1 100 – 1 0.60 20 406 A2 100 – 2 0.60 20 407 A3 100 – 3 0.60 20 40

Table 5Mix properties and main properties of concrete substrate.

Components OPC (kg/m3) Aggregates (kg/m3) Water (kg/m3) Main properties of concrete substrate at 28 days (MPa)

Fine Coarse fc ft

Proportions 495 1210 338 238 35.9 8.5

fc = compressive strength at the age of 28 days, and average value of five specimens (100 mm in diameter and 200 mm in length).ft = flexural strength at the age of 28 days, and average value of five specimens (40 � 40 � 160 mm3).

60 T. Phoo-ngernkham et al. / Materials and Design 55 (2014) 58–65

nano-Al2O3 in high calcium fly ash geopolymer results in theadditional formation of CSH or CASH gels which co-existed withNASH gel [9] and thus led to the overall improvement in com-pressive strength of geopolymer. On the other hand, additionof 3% nano-SiO2 (Fig. 5d) and nano-Al2O3 (Fig. 5e) resulted ina large amount of nano-SiO2 and nano-Al2O3 observed and thematrix appeared less dense than the other mixtures indicatingthat the amount of nano-particles addition at this level of 3%was excessive.

3.3. Setting time

The setting time of geopolymer pastes at various addition levelsof nano-SiO2 and nano-Al2O3 are shown in Fig. 6. The initial settingtime of control, S1, S2, and S3 pastes were 30, 27, 19, and 12 min,and the final setting time were 58, 53, 40, and 26 min, respectively.The initial setting time of A1, A2, and A3 pastes were 29, 29, and28 min, and the final setting time of pastes were 57, 55, and54 min, respectively. The setting time of pastes tended to obviously

Fig. 2. Slant shear specimens and testing procedure.

0 10 20 30 40 50 60

Degree (2 theta)

Inte

nsit

y (c

ount

s)

Control

S1

S2

S3

FA

MQOM

Q SM MQ

M MQ S

M M

Q

S

M MQS

Fig. 3. XRD of geopolymer pastes at 28 days with various nano-SiO2.

Q

0 10 20 30 40 50 60

Degree (2 theta)

Inte

nsit

y (c

ount

s)

MQO

M

SM MQ

Control

A1

A2

A3

FA

SM MQ

SM MQ

SM M

Fig. 4. XRD of geopolymer pastes at 28 days with various nano-Al2O3.

T. Phoo-ngernkham et al. / Materials and Design 55 (2014) 58–65 61

decreased with the addition of nano-SiO2 due to the faster activationwith readily available free calcium ions from high calcium FA andformed CSH [17]. The addition of nano-Al2O3 seemed to have a smal-ler effect on setting time compared with adding of nano-SiO2.Chindaprasirt et al. [17] reported that the increase in nano-Al2O3

content more than 7% by weight of binder also resulted in a largereduction of setting time. The fast setting time of FA containingnano-SiO2 at this level of addition could be used as repair bindingmaterials.

3.4. Compressive strength and flexural strength

The compressive strengths and flexural strength of pastes areshown in Table 6. The compressive strength and flexural strengthsof geopolymer pastes containing nano-SiO2 and nano-Al2O3 wereobviously higher than that of control paste. At 90 days, thecompressive strengths of pastes containing 2% nano-SiO2 andnano-Al2O3increased to 51.8 and 56.4 MPa, respectively comparedwith 39.4 MPa of the control paste. At 90 days, the flexuralstrengths of pastes containing 2% nano-SiO2 and nano-Al2O3 were5.98 and 5.92 MPa compared with 4.31 MPa of the control paste.The results followed the same trended as those of the compressivestrength, and confirmed with other researches [11,21] that addi-tion of nano-particles improved the strength of cement paste andconcrete. The addition of 3% of nano-particles, however, startedto adversely affect the strength of geopolymer. The compressivestrengths at 90 days of 3% of nano-SiO2 and nano-Al2O3 reducedto 48.1 and 46.1 MPa, respectively whereas the corresponding flex-ural strengths dropped to 5.23 and 5.26 MPa, respectively.

The compressive strength and flexural strength of the pasteswere significantly improved due to the increase in the reactionproducts of the geopolymer matrix [22]. In the presence of high al-kali environment and the presence of calcium from high calciumFA, the additional SiO2 and Al2O3 could react and form CSH or CASHand NASH gels and led to a higher strength geopolymer [8,17]. Theaddition of SiO2 and Al2O3 reduced the Ca(OH)2 content of matrix,and the microstructure was refined similar to the pozzolanic reac-tion in the blended cement paste [23]. The results thus show thatthe properties of high calcium FA geopolymer could be enhancedwith addition of 2% nano-SiO2 and nano-Al2O3 by weight.

The relationship between compressive strength and flexuralstrength of geopolymer pastes is shown in Fig. 7. The flexuralstrength tended to increase linearly with the square root of ulti-mate compressive strength. The equation predicting this relation-ship can be written as;

ft ¼ 1:430ffiffiffiffif 0c

q� 4:223 ð1Þ

where ft is the flexural strength (MPa), and f 0c is the ultimate com-pressive strength (MPa).

The flexural strength of geopolymer pastes at age of 7 days ex-pressed as a function of compressive strength was lower thanthose predicted by ACI 318 [24] as shown in Fig. 7. At an earlyage of 7 days, the flexural strengths were lower than the values gi-ven by ACI 318. However, at the ages of 28 and 90 days, they werehigher than the values given by ACI 318. The results conformedwith that of Sofi et al. [25] which indicated that the flexuralstrength of inorganic polymer concrete was generally higher than

Fig. 5. SEM of geopolymer pastes at 28 days.

0

10

20

30

40

50

60

70

80

Control S1 S2 S3 A1 A2 A3

Setti

ng ti

me

(min

)

Geopolymer pastes

Initial setting time Final setting time

Fig. 6. Setting time of geopolymer pastes.

Table 6Compressive strength and flexural strength of geopolymer pastes.

Mix Compressive strength (MPa) Flexural strength (MPa)

7 days 28 days 90 days 7 days 28 days 90 days

Control 16.8 29.6 39.4 1.83 3.66 4.13S1 20.2 35.3 51.3 1.89 5.12 6.41S2 24.1 31.8 51.8 2.13 4.89 5.98S3 23.1 29.7 48.1 2.10 4.31 5.23A1 21.8 36.2 56.4 2.22 4.63 5.67A2 23.2 37.1 50.0 2.36 4.95 5.92A3 23.3 31.4 46.1 2.14 4.49 5.26

Geopolymer paste;ft = 1.430(fc')1/2 - 4.223

R² = 0.876

0

1

2

3

4

5

6

7

3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00

Flex

ural

str

engt

h (M

Pa)

Sqrt (fc') (MPa)1/2

7 days

28 days

90 days

ACI 318[24](Concrete)

Fig. 7. Relationship between compressive strength and flexural strength ofgeopolymer pastes.

62 T. Phoo-ngernkham et al. / Materials and Design 55 (2014) 58–65

that of the standard ordinary Portland cement concrete due to thedense and strong interfacial transition zone within geopolymermatrix. The increases in both compressive and flexural strengths

from 28 days to 90 days were substantial and were the character-istics of samples with ambient temperature curing.

3.5. Modulus of elasticity

The elastic modulus of geopolymer pastes are shown in Table 7.The values of elastic modulus tended to increase with the additionof nano-particles. The pastes containing nano-particles weredenser and stronger than that of control paste and this led to theincrease of elasticity modulus (between 6.00 and 17.65 GPa). Theelasticity modulus values of normal strength Portland cementpastes varied between 12.5 and 17.5 GPa [26,27] which were

Table 7Elastic modulus of geopolymer pastes.

Mix Modulus of elasticity (GPa)

7 days 28 days 90 days

Control 5.37 9.23 10.29S1 6.30 11.67 16.00S2 6.76 10.91 17.65S3 6.15 9.60 14.12A1 6.00 12.31 16.47A2 6.92 11.32 14.48A3 6.86 9.73 11.76

0

5

10

15

20

25

30

35

40

Control S1 S2 S3 A1 A2 A3

Shea

r bo

nd s

tren

gth

(MPa

)

Geopolymer pastes

7 days 28 days 90 days

Fig. 9. Shear bond strength between concrete substrate and geopolymer pasteswith interface line at 45� to the vertical.

T. Phoo-ngernkham et al. / Materials and Design 55 (2014) 58–65 63

similar to those of pastes with1 to 2% nano-SiO2 and nano-Al2O3.When adding nano-SiO2 and nano-Al2O3, additional CSH, CASHand NASH formed within geopolymeric matrix and the rate of com-pressive strength and elastic modulus gain was significantly im-proved [28,29].

The relationship between elasticity modulus and compressivestrength of geopolymer pastes is shown in Fig. 8. The elasticitymodulus tended to increase linearly with the square root of com-pressive strength. The equation predicting this relationship canbe written as;

E ¼ 3:527ffiffiffiffif 0c

q� 9:979 ð2Þ

where E is the modulus of elasticity (GPa), and f 0c is the ultimatecompressive strength (MPa).

As shown in Fig. 8, the elasticity modulus of pastes containingnano-SiO2 and nano-Al2O3 were slightly lower than that of Port-land cement paste and geopolymer paste containing Portland ce-ment [8,30]. The elastic modulus of geopolymer paste dependedprimarily on the strength of paste [6] which was related to themix composition such as SiO2/Al2O3 molar ratio [31] and curingtemperature for the accelerated geopolymerization. In this study,the curing was at ambient temperature, therefore, the strengthdevelopment was not really enhanced and this resulted in a moredeformable characteristics [32]. Also, the strength and modulus ofelasticity of pastes at the age of 90 days increased compared withthose at the age of 28 days due to the increased reaction of SiO2

and Al2O3 and Ca [8,17].

3.6. Shear bond strength between concrete substrate and geopolymerpastes

The 45� slant shear load carrying capacity of concrete substrateand geopolymer pastes are shown in Fig. 9. The shear bond

0

4

8

12

16

20

24

3.50 4.50 5.50 6.50 7.50 8.50

Mod

ulus

of

elas

ticity

(G

Pa)

Sqrt (fc') (MPa)1/2

7 days

28 days

90 days Chindaprasirt[30](Cement paste)

Geopolymer paste;E = 3.527(fc')1/2 -9.979

R2 = 0.931

Phoo-ngernkham et al. [8] (Geopolymer paste)

Fig. 8. Relationship between elasticity modulus and compressive strength ofgeopolymer pastes.

strength could be calculated by performing stress transformationbased on the peak strength of prism specimens. The shear bondstrengths of geopolymer pastes containing nano-SiO2 and nano-Al2O3 were obviously higher than that of control paste. At 28 days,the shear bond strength of pastes containing 1%, 2% and 3% nano-SiO2 were 23.36, 20.64 and 17.49 MPa, respectively, whereas thepastes containing 1%, 2% and 3% nano-Al2O3 were 19.61, 20.61and 20.32 MPa, respectively compared with 10.73 MPa of the con-trol sample. The noticeable increase in shear bond strength due tothe adding nano-SiO2 and nano-Al2O3 could be attributed to theimprovement of strength of geopolymers and the increased reac-tion products at the interface transition zone between concretesubstrate and geopolymer pastes due to the reaction between thealkaline activator and surface product of old substrate, therefore,lead to denser interface zone and higher strength [1]. In addition,Pacheco-Torgal et al. [2] explained that a large amount of calciumhydroxide was found at the surfaces of concrete substrate, there-fore the improved shear bond strength was due to SiO2 andAl2O3 from raw materials reacted with Ca(OH)2.

The failure modes of the slant shear bond tests are shown inFig. 10. The control sample with the normal geopolymer pastefailed by cracking in the geopolymer paste (Fig. 10a) and the por-tion of geopolymer paste was severely damaged indicating thestrength and stability of concrete substrate. For the geopolymerscontaining nano-SiO2 and nano-Al2O3, the failures were all in themonolithic failure mode with concrete substrate and geopolymercontaining nano-SiO2 and nano-Al2O3 acted as a unit. The crackedsamples showed that crackings in the vertical direction passedthrough the slant bond area and resulted in the monolithic failuremode. The slant of 45� in this experiment did not produce the shearfailure mode, however, Pacheco-Torgal et al. [2] showed that theshear bond failure mode could be obtained with the reduction ofslant to 30� to the vertical plane due to the high bond strength ofgeopolymer and concrete substrate. This test, however, indicatedthat the addition of 1–3% nano-SiO2 and nano-Al2O3 improvedthe bonding of geopolymer and the concrete substrate.

4. Conclusions

Based on the results of this study, the follow conclusions couldbe drawn.

(1) The SEM and XRD results indicated that the microstructuresof geopolymer pastes containing 1–2% nano-SiO2 and nano-Al2O3 were enhanced with denser matrix and increased

Fig. 10. Specimens failure mode at 28 days.

64 T. Phoo-ngernkham et al. / Materials and Design 55 (2014) 58–65

reaction product. However, the additional of 3% nano-SiO2

and nano-Al2O3 resulted in an excessive amount of nano-particles and less dense structures were formed.

(2) The use of nano-SiO2 as additive to high calcium fly ash geo-polymer paste resulted in the decrease of setting time due tothe formation of CSH which accelerated the setting andhardening of geopolymer pastes. While, the addition of sameamount of nano-Al2O3 resulted in only a slight reduction insetting time. The fast setting time of high calcium FA geo-polymer paste containing nano-SiO2 could be beneficial foruse as repair binding materials.

(3) The compressive strength, flexural strength, and elasticmodulus of high calcium FA geopolymer paste containingnano-SiO2 and nano-Al2O3 increased due to the formationof additional CSH or CASH and NASH gels in geopolymermatrix. These products are formed and filled the pore tomake the dense and strong geopolymer. The relatively highcompressive strengths of geopolymer pastes containing 2%nano-SiO2 and 1% nano-Al2O3 cured for 90 days were 51.8and 56.4 MPa, respectively.

(4) The addition of both nano-SiO2 and nano-Al2O3 alsoimproved the shear bond strength between concrete sub-strate and geopolymer. The high shear bond strength for2% nano-SiO2 and nano-Al2O3 cured for 28 days at 45� slantshear angle were 20.64 and 20.61 MPa, respectively compar-ing with 10.73 MPa of the control. The large increase was

due to the improvement of strength of geopolymer pastesand the added reaction between the geopolymer paste andthe concrete substrate at the contact zone.

Acknowledgements

This work was supported by the Higher Education ResearchPromotion and National Research University Project of Thailand,Office of the Higher Education Commission, through the AdvancedFunctional Materials Cluster of Khon Kaen University, and the Thai-land Research Fund (TRF) under the TRF Senior Research Scholar,Grant No. RTA5480004; and TRF and Khon Kaen University underthe TRF-Royal Golden Jubilee Ph.D. program Grant No. PHD/0340/2552.

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