STRUCTURAL STEEL SOLUTION - Beams | Columns | Angles
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Transcript of STRUCTURAL STEEL SOLUTION - Beams | Columns | Angles
JSPL is an industrial powerhouse with a dominant presence in steel, power, mining and infrastructure sectors. Part of the US $ 22 billion OP Jindal Group, the Company is continuously scaling its capacity utilizations and efficiencies to capture opportunities for Building “A Nation of Our Dreams”.
Led by Mr Naveen Jindal, the youngest son of the legendary Shri O.P. Jindal, the company produces economical and efficient steel and power through backward and forward integration.
JSPL’s business operations span across the states of Chhattisgarh, Odisha and Jharkhand in India, where it operates some of India’s most advanced steel manufacturing and power generation capacities of global scale. JSPL has created cutting-edge capacities to produce 9.0 MTPA steelmaking capacities through a judicious mix of Direct Reduced Iron (DRI), Blast Furnace across two locations in India. JSPL’s captive iron ore mines at Tensa, Odisha have a production capacity of 3.11 MTPA. The company has a well-spread out installed finished steel capacity of 7.52 MTPA prudently spread over Bar Mills, Plate Mills, Rail and Universal Beam Mill (RUBM), Medium & Light Structural Mill (MLSM), and Wire Rod Mill.
Alongside contributing to India’s growth story the company is driving an ambitious global expansion plan with its sights set on emerging as a leading transnational business group. The company continues to capitalize on opportunities in high growth markets, expanding its core areas and diversifying into new businesses. JSPL’s global operations include a 2.4 MTPA integrated steel complex at Sohar, Oman and 6.6 MTPA coal-mining operations spread across South Africa, Mozambique and Australia.
From the widest flat products to a whole range of long products, JSPL has a unique product portfolio that caters to markets across the steel value chain. JSPL has pioneered production of Hot Rolled Parallel Flange Beams and Columns in the country. The company also introduced 121-metre long rails in the country and is the first to manufacture Head Hardened Rails for high-speed trains and metros in India. The company’s plate mill at Angul is capable of producing 5-meter-wide plates – the widest in the world. JSPL manufactures high strength Jindal Panther TMT Rebars equipped to withstand shock loading and cyclic loading condition making them an ideal choice for buildings in high seismic zones. In addition, JSPL also manufactures customized steel products like Weld Mesh and Cut & Bend Rebars aimed to speed up the construction process.
The company endeavours to strengthen India’s industrial base by aiding infrastructural development, through sustainable development approaches and inclusive growth. It deploys its resources to improve infrastructure, education, health, water, sanitation, environment and so on in the areas it operates in.
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Beams and Columns are characterized by their profile, their length, and their material. JSPL manufactures Parallel Flange Beams and columns in various configurations.
• Narrow Parallel Flange Beams
• Wide Parallel Flange Beams
• Universal Beams
• Universal Columns
CHARACTERISTICS
To cater to the broader market segment and comply to the different needs of various industries, JSPL offers structural sections with various characteristics in this segment.
• Wide dimensional range
• Superior Weldability
• Cost effective
• Multiple sectional weights
• High strength to weight ratio
• Atmospheric corrosion resistance
• Multiple Sectional Weights
DIMENSIONAL RANGE
These are widely used in the construction industry to provide support for buildings and load-bearing walls. They are available in a variety of standard sizes and selected based on the applied load for the required application.
NPB - Narrow Parallel Flange Beams as per IS 12778:2004 (Equivalent to IPE Series-European Standard Narrow Flange Beams)- NPB 180x90 to NPB 600x220 (IPE 180 —IPE600)
WPB — Wide Parallel Flange Beams as per IS 12778:2004 (Equivalent to HE Series -European Wide Flange Beams) - WPB 320x300 to WPB 900x300 (HE 320-HE900)
UB- Universal Beam as per BS-4 Part 1:1993 UB 152x89 to UB 610x229
UC- Universal Columns per BS-4 Part 1:1993 UC 152x152 to UC 356x406
APPLICATIONS
Beams generally carry vertical gravitational forces but can also be used to carry horizontal loads (i.e., loads due to an earthquake or wind). The loads carried by a beam are transferred to columns, walls, or girders, which then transfer the force to adjacent structural compression members. Corrosion resistant grades finding application in places exposed to outside atmosphere which are prone to corrosion. Various places where beams and columns find application can be listed as follows:
• Construction support beams for commercial and residential construction
• Trailer and truck bed framing
• Support beams and columns in bridges
• Support frames and columns for trolley ways, lifts and hoists
• Machine bases
• Mezzanines and platforms
• Freight cars
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CHANNELS
One of the hot rolled structural shapes which JSPL offers is the tapered flange channel which is available in a wide range of sizes and thicknesses. The shape provides superior structural support, making it an ideal product for frames and braces used for machinery, enclosure, vehicle, building and structural support applications.
CHARACTERISTICS
JSPL channel offers various characteristics which make it suitable for use in various industrial segments and as a support structure
• Mild to High tensile strength
• Superior weldability
• Atmospheric corrosion resistance
• Wide dimensional range
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DIMENSIONAL RANGE
In order to meet the requirements of different segments, the tapered flange channels from JSPL are available as per Indian (IS 808) and various international standards.
• ISMC 100X50 to 400x100mm
APPLICATIONS
Tapered flange channel sections from JSPL find application in a wide range of segments. The various applications of Channel sections include the following
• Truck and trailer frame supports
• Equipment and machinery frames and supports
• Building frames and other support components.
• Bridges
• Freight cars
• Poles
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ANGLES
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JSPL is the manufacturer of hot rolled equal leg angles which are available in a variety of grades and sizes, making it ideal for structural applications, general fabrication, machining and repairs.
CHARACTERISTICS
Angles are one of the most widely used products in the construction industry. It offers various characteristic features as a low-cost material.
• Wide dimensional range
• Superior Weldability
• Excellent surface finish
• Close dimensional tolerances
• Formable, and machinable
DIMENSIONAL RANGE
JSPL produces equal leg angles with a wide dimensional range.
• ISA 75X75 to ISA 250x250mm
APPLICATIONS
Angles are used in a range of industrial applications, including:
• Transmission towers & lines
• Buildings, bridges, and other structures for support
• General structural use in construction
• Transportation frames and corners
• Support frames that require welding, riveting or bolting on bridges and buildings
• Machinery and equipment frames, braces and corners
• Precipitators
ADVANTAGES OF JSPL PARALLEL FLANGE BEAMS & COLUMNS ROLLED WITH UNIVERSAL ROLLING TECHNOLOGY
• Wide Range: Widest product range available in the country lending more flexibility to designers and a more cost- effective option to project owners
• Exceptional Sectional Properties: Better sectional properties as compared to conventional tapered flange beams leading to efficient design and lower steel usage. Availability of hi-tensile steel grades enables designers/ users to further cut on steel tonnage
• Steel Saving: Steel savings with parallel flange sections under bending load as well as under axial compression are appreciable when compared with tapered flange sections enabling usage of lower beam sizes
• Higher Load carrying capacity: Exhibits higher load-carrying capacity with Parallel Flange Beams • sections under direct compression (when used as columns) owing to their higher radius of gyration values about ‘y-y’ axis and reduced slenderness ratio of beams, thus increasing stress-bearing limits
• Faster Construction: Simpler direct bolting of connections to flanges possible, as taper washers are not required. Flange-to-Flange welding possible as flanges are parallel
• Ease in design: Enables complex design and fabrication in high volumes because of the inherent functional advantages of Parallel Flange Beams
QUALITY CONTROL FACILITIES AT JSPL
• Prestigious NABL accredited lab
• Fully equipped mechanical testing laboratory
• Universal Testing Machines [Load capacity: up to 1000KN]
• Impact Testing Machine [to carry out both Charpy as well as IZOD tests
• Bend Testing Machine
• Brinell cum Rockwell Hardness Tester
• CNC Wirecut Machine - To cut complex notches for tests like fracture toughness etc. • Strain Indicator - Used for measuring the residual stresses in rails
QUALITY ASSURANCE
Using virgin raw material from its captive iron ore mines and with an automated production facility, from the raw material stage to the final product delivered to customers, JSPL Sections assures consistent quality at every step and full compliance to desired specifications. With an automated production facility stationed with continuous checkpoints at every level, JSPL has been able to produce best quality structural sections and rails and establish an envious reputation in the country, as well as, its overseas customers. Its strong quality and control assurance systems are equipped with modern testing facilities, which conform to stringent quality standards and are manned by well-qualified personnel.
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PACKING & DELIVERY Packing: All the sections are supplied bare and either loose and/or in mill standard packing of maximum 5MT weight, each
Marking: All of above sections are supplied with details of size/ length/ steel grade/ heat number marked with indelible white paint on pieces and on the bundles, with bundle number additionally appearing on the bundle. Embossing on the sections are also done as per customer requirement.
• MTS 810 machine - The state-of-the-art testing facility for conducting fracture toughness and fatigue testing for rails.
• Profile check
• Laser straightness checking
• Eddy current testing
• Ultrasonic testing
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ADVANTAGES OF STRUCTURAL SECTIONS FROM JSPL
• Economy – Steel savings with parallel flange sections under bending as well as axial load conditions are appreciable when compared with tapered flange sections
• Excellent Durability - Due to clean steel quality, it is free from any harmful impurities and inclusions on account of in-house virgin raw material and state-of-art steel refining facilities.
• Superior Weldability – Due to its chemical composition of pure steel and lower carbon equivalent.
• Product Range – Widest range available lending more flexibility to designers and more cost-effective options to project owners.
• Customised Length – Can be supplied in customised length which has helps in considerable amount of steel wastage reduction at consumer’s end.
• Multiple Grades – Wide range of high value grades available providing good opportunity for consumers to opt for rolled sections and avoid built up sections.
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MARQUEE PROJECTS CONSTRUCTED WITH JSPL STRUCTURAL STEEL
ADVANTAGES OF HIGH STRENGTH STEEL (HSS):
• Statue of Unity (HSS E350 Grade)
• Bogibeel Road cum Rail Bridge (HSS E410CU Copper Grade)
• Dwarka International Convention Center, New Delhi (HSS E350 Grade)
• KIA Motors Plant (HSS E350 Grade)
• MRF Rubber Factory, Chennai (HSS E350 Grade) Vijayvada Airport
• Hybrid Wind Towers from Suzlon (HSS E350 Grade)
• Worli Sea Link, Mumbai
• Dhirubhai Ambani Convention Center, BMC, Mumbai (HSS E450 & E350 Grade)
• Refineries (All HSS E350 Grade)
• High Rise Buildings:
• Mist Avenue Noida
• Aplathum – Greater Noida
As a thumb rule every 1 % increase in YS saves 0.5 % of steel as enumerated below:
JSPL can supply all steel in High Strength Steel and is customized length.We can also c ollabo rate to develop YS 550 MPa.
YS 350 MPa
YS 450 MPa
40% over 250 MPa
80% over 250 MPa
20% 13.5%
40% 26.5%
Conventional Use is
YS 250 MPa
HSS GRADE Inc in YSPotential savings in
usage
Savings in steel cost considering additional prices
for high strength steel
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Par
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Sect
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equ
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SMB
sec
tions
IS 8
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989
H-B
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Sec
tion
IS 1
2778
: 20
04
BS4
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1993
Sect
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Are
a (A
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cm
2
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mm
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mm
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in
mm
Mom
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Mom
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in c
m3
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Mas
s (M
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(mm
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Anglesweight
Thickness Root radius Distance of Centre of Gravity
Area of
X Axis Y Axis U Axis V Axis X Axis Y Axis X Axis Y Axis U Axis V Axis
W t R1 R2 Cx Cy Area of Ixx Iyy Iuu Ivv Zxx Zyy rxx ryy ruu rvv
kg/mm mm mm mm cm cm cm2 cm4 cm4 cm4 cm4 cm3 cm3 cm cm cm cmEQUAL LEG ANGLES
75 x 75 x 6 6.8 6 7
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2.06 2.06 8.66 45.7 45.7 73.1 18.4 8.4 8.4 2.3 2.3 2.91 1.4675 x 75 x 8 8.9 8 7 2.14 2.14 11.4 59 59 94.1 24 11 11 2.28 2.28 2.88 1.45
75 x 75 x 10 11 10 7 2.22 2.22 14 71.4 71.4 113 29.4 13.5 13.5 2.26 2.26 2.84 1.45
80 x 80 x 6 7.3 6 8.5 2.18 2.18 9.29 56 56 89.6 22.5 9.6 9.6 2.46 2.46 3.11 1.5680 x 80 x 8 9.6 8 8.5 2.27 2.27 12.2 72.5 72.5 116 49.4 12.6 12.6 2.44 2.44 2.08 1.55
90 x 90 x 6 8.2 6 8.5 2.42 2.42 10.5 80.1 80.1 128 32 12.2 12.2 2.77 2.77 3.5 1.7590 x 90 x 7 9.61 7 11 2.45 2.45 12.24 92.55 92.55 147.07 38.03 14.13 14.13 2.75 2.75 3.47 1.7690 x 90 x 8 10.8 8 8.5 2.51 2.51 13.8 104 104 166 42 16 16 2.75 2.75 3.47 1.7590 x 90 x 9 12.2 9 11 2.58 2.58 15.39 118.10 118.10 18.40 18.40 2.77 2.77
90 x 90 x 10 13.4 10 8.5 2.59 2.59 17 127 127 202 51.6 19.8 19.8 2.73 2.73 3.44 1.7490 x 90 x 12 15.8 12 8.5 2.66 2.66 20.2 148 148 235 60.9 23.3 23.3 2.71 2.71 3.41 1.74
100 x 100 x 6 9.2 6 8.5 2.67 2.67 11.7 111 111 178 44.5 15.2 15.2 3.09 3.09 3.91 1.95
100 x 100 x 7 10.7 7 12 2.69 2.69 1.7 128 128 203 53.1 17.5 17.5 3.06 3.06 3.86 1.97
100 x 100 x 8 12.1 8 8.5 2.76 2.76 15.4 145 145 232 58.4 20 20 3.07 3.07 3.88 1.95
100 x 100 x 9 13.5 9 12 2.83 2.83 17.19 164.32 164.32 58.02 58.02 3.09 3.09100 x 100 x 10 14.9 10 8.5 2.84 2.84 19 177 177 282 71.8 24.7 24.7 3.05 3.05 3.85 1.94
100 x 100 x 11 16.3 11 12 2.90 2.90 20.79 195.23 195.23 27.51 27.51 3.06 3.06100 x 100 x 12 17.7 12 8.5 2.92 2.92 22.6 207 207 329 84.7 29.2 29.2 3.03 3.03 3.82 1.94
110 x 110 x 7 11.8 7 12.5 3.01 3.01 14.91 176.69 176.69 22.11 22.11 3.44 3.44110 x 110 x 8 13.4 8 10 4.8 3 3 17.1 197 197 313 81 24.6 24.6 3.4 3.4 4.28 2.18
110 x 110 x 9 15.03 9 12.5 3.08 3.08 18.99 221.29 221.29 27.95 27.95 3.41 3.41110 x 110 x 10 16.6 10 10 4.8 3.09 3.09 21.1 240 240 381 98.9 30.4 30.4 3.37 3.37 4.25 2.16
110 x 110 x 11 18.05 11 12.5 3.16 3.16 22.99 263.54 263.54 33.60 33.60 3.39 3.39110 x 110 x 12 19.7 12 10 4.8 3.17 3.17 25.1 281 281 446 116 35.9 35.9 3.35 3.35 4.22 2.15
110 x 110 x 15 24.2 15 12.5 3.30 3.30 30.75 341.57 341.57 44.35 44.35 3.33 3.33110 x 110 x 16 25.7 16 10 3.33 3.33 32.64 359.82 359.82 46.94 46.94 3.32 3.32
120 x 120 x 8 14.7 8 13 4.8 3.23 3.23 18.7 255 255 405 105 29.1 29.1 3.69 3.69 4.65 2.37
120 x 120 x 9 16.46 9 13 3.33 3.33 20.79 290.13 290.13 33.48 33.48 3.74 3.74120 x 120 x 10 18.2 10 13 4.8 3.31 3.31 23.2 313 313 497 129 36 36 3.67 3.67 4.63 2.36
120 x 120 x 11 19.9 11 13 6.5 3.36 3.36 25.4 340.6 340.6 541.5 139.8 39.41 39.41 3.66 3.66 4.62 2.35120 x 120 x 12 21.6 12 13 6.5 3.40 3.40 27.5 367.7 367.7 584.3 151.1 42.73 42.73 3.65 3.65 4.61 2.34
130 x 130 x 8 15.9 8 10 4.8 3.5 3.5 20.3 331 331 526 136 34.9 34.9 4.04 4.04 5.1 2.59
130 x 130 x 9 17.9 9 14 3.58 3.58 22.59 371.96 371.96 39.50 39.50 4.06 4.06130 x 130 x 10 19.7 10 10 4.8 3.59 3.59 25.1 405 405 640 166 43.1 43.1 4.02 4.02 5.07 2.57
130 x 130 x 12 23.5 12 10 4.8 3.67 3.67 29.9 476 476 757 196 51 51 3.99 3.99 5.03 2.56
130 x 130 x 14 27.2 14 14 7.0 3.72 3.72 34.7 540.1 540.1 857.8 222.3 58.20 58.20 3.95 3.95 4.98 2.53130 x 130 x 15 28.8 15 14 3.80 3.80 36.75 580.48 580.48 63.10 63.10 3.97 3.97130 x 130 x 16 30.7 16 10 4.8 3.82 3.82 39.2 609 609 966 250 66.3 66.3 3.94 3.94 4.97 2.54
150 x 150 x 10 22.9 10 12 4.8 4.08 4.08 29.2 634 634 1010 260 58 58 4.66 4.66 5.87 2.98
150 x 150 x 11 24.9 11 16 4.16 4.16 31.79 694.24 694.24 64.03 64.03 4.67 4.67150 x 150 x 12 27.3 12 12 4.8 4.16 4.16 34.8 746 746 1190 306 68.8 68.8 4.63 4.63 5.84 2.97
150 x 150 x 13 29.5 13 16 8.0 4.17 4.17 37.6 791.7 791.7 1259 324.6 73.07 73.07 4.59 4.59 5.79 2.94150 x 150 x 14 NS NS 12 4.8 NS NS NS NS NS NS NS NS NS NS NS NS NS
150 x 150 x 15 33.8 15 12 4.8 4.25 4.25 43 898 898 1430 370 83.5 83.5 4.57 4.57 5.76 2.93
150 x 150 x 16 35.8 16 12 4.8 4.31 4.31 45.6 959 959 1520 395 89.7 89.7 4.58 4.58 5.77 2.94
150 x 150 x 17 37.7 17 16 4.37 4.37 48.11 1013.54 1013.54 95.39 95.39 4.59 4.59150 x 150 x 18 40.1 18 12 4.8 4.37 4.37 51 1050 1050 1670 335 98.7 98.7 4.54 4.54 5.71 2.92
150 x 150 x 19 42.13 19 16 4.45 4.45 53.39 1111.89 1111.89 105.36 105.36 4.56 4.56150 x 150 x 20 44.1 20 12 4.8 4.46 4.46 56.2 1160 1160 1830 481 110 110 4.53 4.53 5.71 2.93
180 x 180 x 15 40.9 15 18 9.0 4.98 4.98 52.1 1589 1589 2527 650.6 122.0 122.0 5.52 5.52 6.96 3.53
180 x 180 x 16 43.5 16 18 9.0 5.02 5.02 55.4 1682 1682 2675 689.4 129.7 129.7 5.51 5.51 6.95 3.53
180 x 180 x 18 48.6 18 18 9.0 5.10 5.10 61.9 1866 1866 2965 766.0 144.7 144.7 5.49 5.49 6.92 3.52
180 x 180 x 20 53.7 20 18 9.0 5.18 5.18 68.3 2043 2043 3244 841.3 159.4 159.4 5.47 5.47 6.89 3.51
200 x 200 x 12 36.9 12 15 4.8 5.39 5.39 46.9 1830 1830 2910 747 125 125 6.24 6.24 7.87 3.99
200 x 200 x 14 42.69 14 18 5.88 5.88 90.24 3360 3360 238 238 6.10 6.10
200 x 200 x 15 45.6 15 18 9.0 5.48 5.48 58.1 2209 2209 3516 903.0 152.2 152.2 6.17 6.17 7.78 3.94200 x 200 x 16 48.5 16 15 4.8 5.56 5.56 61.8 2370 2370 3760 968 164 164 6.19 6.19 7.8 3.96
200 x 200 x 18 54.3 18 18 4.8 5.6 5.6 69.1 2600 2600 4150 1050 181 181 6.15 6.15 7.75 3.94
200 x 200 x 20 60 20 15 4.8 5.71 5.71 76.4 2880 2880 4570 1180 20 20 6.14 6.14 7.73 3.93
200 x 200 x 22 65.6 22 18 9.0 5.76 5.76 83.5 3094 3094 4915 1273 217 217 6.09 6.09 7.67 3.90200 x 200 x 24 71.7 24 18 4.8 5.84 5.84 90.6 3330 3330 5280 1380 235 235 6.06 6.06 7.64 3.9
200 x 200 x 25 73.9 25 15 4.8 5.9 5.9 94.1 3470 3470 5500 1440 246 246 6.07 6.07 7.61 3.91
250 x 250 x 20 75.6 20 18 9.0 6.93 6.93 96.3 5743 5743 9144 2341 318 318 7.72 7.72 9.74 4.93
250 x 250 x 24 90.0 24 18 9.0 7.09 7.09 115 6743 6743 10727 2759 376 376 7.67 7.67 9.68 4.91250 x 250 x 25 93.6 25 20 10 7.12 7.24 119 6975 7697 11086 2864 390 390 7.65 7.65 9.64 4.9
250 x 250 x 28 104 28 18 9 7.24 7.24 133 7697 7697 12226 3169 433 433 7.62 7.62 9.61 4.89
250 x 250 x 35 128 35 18 9 7.5 7.24 163 9264 7697 14666 3862 529 529 7.54 7.62 9.48 4.87