Simple and Smart

8
9801201401

Transcript of Simple and Smart

9801201401

0.6 - 0.9 m 2

User benefits

Start

Start

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G 1G 1G 1G 1G 1G 1G 1G 1

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G 1 255G 1 380G 1 380G 1 380G 1 400G 1 400

C S K 7 , 5 / 8C S K 7 , 5 / 1 0C S K 1 0 / 8C S K 1 0 / 1 0C S K 1 0 / 1 3C S K 1 5 / 8C S K 1 5 / 1 0C S K 1 5 / 1 3C S K 2 0 / 8C S K 2 0 / 1 0C S K 2 0 / 1 3C S K 2 5 / 8C S K 2 5 / 1 0C S K 2 5 / 1 3C S K 3 0 / 8C S K 3 0 / 1 0C S K 3 0 / 1 3

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CSK-Floor standing version

TECHNOLOGY YOU CAN TRUST

Simple and SmartEngineered for high performance efficiency and

reliability, the CSK air compressor series canmeet the compressed air demands ofautomotive repair industries, general

maintenance and industry applications. Quietby design, the CSK can be installed almost

anywhere and close to your application, withoutdisturbing your working environment. The CSK

simply smarter by design.

Small footprintSmall footprint

Compresses stores and processes air using less than 1m2 .

Easy and fast maintenance

Practical design ensures easy access to belts, oil and filters.

Built to last

Design for continousand hard working condition.

Simple and smartwarning and maintenance message.

User friendly controller

Independent coolline fan ensures stable cooline flow

Reliable cooline system

220V / 3ph / 60Hz380V / 3ph / 50Hz380V / 3ph / 60Hz400V / 3ph / 50Hz

Low noise levels

Insulation foam, deflectors and anti-vibration pads assure low noise levels.

User benefits

start

CSA 7, 5/8 8 116 7, 5 5, 5 804 48 28 65 980 645 1040980 645 1040980 645 1040980 645 1040980 645 1040980 645 1040980 645 1040980 645 1040980 645 1040980 645 1040980 645 1040980 645 1040

sds G 3/4 255CSA 7 , 5/10 10 145 7, 5 5, 5 629 38 22 65 sds G 3/4 255CSA 7, 5/13 13 189 7, 5 5, 5 517 31 18 65 sds G 3/4 255CSA 10/8 8 116 10 7, 5 1128 68 40 65 sds G 3/4 260CSA 10/10 10 145 10 7, 5 1016 61 36 65 sds G 3/4 260CSA 10/13 13 189 10 7, 5 785 47 28 65 sds G 3/4 260CSA 15/8 8 116 15 11 1603 96 57 66 sds G 3/4 275CSA 15/10 10 145 15 11 1417 85 50 66 sds G 3/4 275CSA 15/13 13 189 15 11 1166 70 41 66 sds G 3/4 275CSA 20/8 8 116 20 15 1897 114 67 66 sds G 3/4 290CSA 20/10 10 145 20 15 1689 101 60 66 sds G 3/4 290CSA 20/13 13 189 20 15 1476 89 52 66 sds G 3/4 290

Low noise levels

Insulation foam, deflectors and anti-vibration pads assure low noise levels.

Built to last

Designed for continuous duty and very hard working conditions.

Enabled by good positioning of service items: belts, oil and filters.

Easy and fast maintenance

220V / 3ph / 60Hz380V / 3ph / 50Hz380V / 3ph / 60Hz400V / 3ph / 50Hz440V / 3ph / 60Hz

Designed to produce low noise. A layout where everythingis rational. The particular carepaid to resolving air circulationproblems inside the machineand the use of absolutelyreliable components hasallowed obtaining optimalperformance from an excellentscrew air end.

Easy maintenance Ordinary maintenance requiresremoving only two panels for changing oil and filters.The belts are quickly replaced and/or adjusted byremoving only one panel.

Efficient noise traps and careful study of air flows have allowed obtaining results well beyondexpectations.

CSA Base

User benefits

CSB 20/8 8 116 20 15 2269 136 80 64 1330 780 12201330 780 12201330 780 12201330 780 12201330 780 12201330 780 1220

1330 780 12201330 780 12201330 780 1220

1330 780 12201330 780 1220

1330 780 1220

sds

start

G 1 400CSB 20/10 10 145 20 15 2091 125 74 64 sds G 1 400CSB 20/13 13 189 20 15 1654 99 58 64 sds G 1 400CSB 25/8 8 116 25 18, 5 2863 172 101 68 sds G 1 430CSB 25/10 10 145 25 18, 5 2688 161 95 68 sds G 1 430CSB 25/13 13 189 25 18, 5 2186 131 77 68 sds G 1 430

CSB 30/8 8 116 30 22 3404 204 120 68 sds G 1 450CSB 30/10 10 145 30 22 3011 181 107 68 sds G 1 450CSB 30/13 13 189 30 22 2633 158 93 68 sds G 1 450

CSB 40/8 8 116 40 30 3995 240 141 69 sds G 1 500CSB 40/10 10 145 40 30 3558 213 126 69 sds G 1 500

CSB 40/13 13 189 40 30 2953 177 104 69 sds G 1 500

Advanced control and monitoring

Enabled by good positioning of service items: belts, oil and filters.

Built to last

Designed for continuous duty and very hard working conditions.

Easy and fast maintenance

Accurate control to work at the most optimal conditions.

220V / 3ph / 60Hz380V / 3ph / 50Hz380V / 3ph / 60Hz400V / 3ph / 50Hz440V / 3ph / 60Hz

The CSB range is amodern and up-to-datedrotary oil injected screw

compressor thatgives a wide range

of opportunities.Components have been

widely tested and thecompressors meet the

highest quality standards.

Easy-to-use and simple maintenancetogether with low noise level are the stronger points of this range.

All components are easy to be reached as all panels may beremoved easily.

CS5000 , the new generation controller - LCD English display, very easy to read.- All-round protection functions of short-circuit, locking, phase failure, overload and current imbalance for motor. - Protection function of preventing reverse rotation of compressor element. - Selections of remote control / local control / network control.- RS485 Modbus communication, easily communicate between CS5000 and computer.

- LCD English display, very easy to read.- All-round protection functions of short-circuit, locking, phase failure, overload and current imbalance for motor. - Protection function of preventing reverse rotation of compressor element. - Selections of remote control / local control / network control.- RS485 Modbus communication, easily communicate between CS5000 and computer.

CS5000 , the new generation controller

Advanced control and monitoring Accurate control to work at the most optimal conditions.

User benefits

start

CSC 40/8 8 116 40 30 5060 304 179 69 1100 1365 151015101510151015101510151015101510

1100 13651100 13651100 13651100 13651100 13651100 13651100 13651100 1365

sds G 1 1/4 820CSC 40/10 10 145 40 30 4490 269 159 69 sds G 1 1/4 820CSC 40/13 13 189 40 30 3970 238 140 69 sds G 1 1/4 820CSC 50/8 8 116 50 37 6310 379 223 70 sds G 1 1/4 840CSC 50/10 10 145 50 37 5630 338 199 70 sds G 1 1/4 840CSC 50/13 13 189 50 37 4690 281 166 70 sds G 1 1/4 840CSC 60/8 8 116 60 45 7580 455 268 71 sds G 1 1/2 970CSC 60/10 10 145 60 45 6760 406 239 71 sds G 1 1/2 970CSC 60/13 13 189 60 45 6000 360 212 71 sds G 1 1/2 970

Built to last

Designed for high efficiency and continuous duty under hard working conditions.

Accessibility of partsAll consumables on same side of the machine, easy to access.

High efficiency coolingLarge oversized cooling,designed for demandingconditions.

Two stage filtration

Improved double stage intake filtrationprotects internal components.

CSC - Rotary screw compressors from 40 to 60 HP

220V / 3ph / 60Hz380V / 3ph / 50Hz380V / 3ph / 60Hz400V / 3ph / 50Hz440V / 3ph / 60Hz

Direct-reading for simplecompressor management andregulation, “Intelligent Off/On”

function reduces powerconsumption and operating

time when empty.

The result:- Easier to use. - Lower cost of ownership.

Thanks to the state of theart design, assembly

and selection ofthe components.

As all componentsrequiring normalmaintenance are

very easy accessiblefrom one side.

Thanks to its low noise leveland the intelligent switching

off of the electric motor.High efficiency pumping under any

operating conditions, reducednumber of revolutions, low

noise level and increased reliability.

Easy maintenance

Environmentally friendly

CS5000,The new generation controller

Reliability

User benefits

kw start

CSA 7, 5/8 500L 8 116 0, 610, 610, 610, 610, 610, 61

65 R404a 2000 645 18302000 645 18302000 645 18302000 645 18302000 645 18302000 645 18302000 645 18302000 645 18302000 645 18302000 645 18302000 645 18302000 645 1830

sds G 3/4 545CSA 7 , 5/10 500L 10 145 65 R404a sds G 3/4 545CSA 7, 5/13 500L 13 189 65 R404a sds G 3/4 545CSA 10/8 500L 8 116 65 R404a

R404aR404aR404aR404aR404aR404aR404aR404a

sds G 3/4 550CSA 10/10 500L 10 145 65 sds G 3/4 550CSA 10/13 500L 13 189 65 sds G 3/4 550CSA 15/8 500L 8 116 0, 67 66 sds G 3/4 615CSA 15/10 500L 10 145 0, 67 66 sds G 3/4 615CSA 15/13 500L 13 189 0, 67 66 sds G 3/4 615CSA 20/8 500L 8 116 0, 67 66 sds G 3/4 630CSA 20/10 500L 10 145 0, 67 66 sds G 3/4 630CSA 20/13 500L 13 189

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CSA TANK - 500L Tank Version

220V / 3ph / 60Hz380V / 3ph / 50Hz380V / 3ph / 60Hz400V / 3ph / 50Hz

CSB 20/8CSB 20/10CSB 20/13CSB 25/8CSB 25/10CSB 25/13CSB 30/8CSB 30/10CSB 30/13CSB 40/8CSB 40/10CSB 40/13

560L 8 116 0, 87 64 R404a 1700 780 20101700 780 20101700 780 20101700 780 20101700 780 20101700 780 20101700 780 20101700 780 20101700 780 20101700 780 20101700 780 20101700 780 2010

sds G 1G 1G 1G 1G 1G 1G 1G 1G 1G 1G 1G 1

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560L 10 145 0, 87 64 R404a sds560L 13 189 0, 87 64 R404a sds560L 8 116 0, 87 68 R404a

R404aR404aR404aR404aR404aR404aR404aR404a

sds 800560L 10 145 0, 87 68 sds 800560L 13 189 0, 87 68 sds 800560L 8 116 1, 07

1, 071, 071, 071, 071, 07

68 sds 830560L 10 145 68 sds 830560L 13 189 68 sds 830560L 8 116 69 sds 870560L 10 145 69 sds 870560L 13 189

202020252525303030404040

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CSB TANK - 560L Tank Version

220V / 3ph / 60Hz380V / 3ph / 50Hz380V / 3ph / 60Hz400V / 3ph / 50Hz

The CSA/CSB Tank Version is a rotaryscrew compressor mounted on a tank

that is completely preassembledand tested on the assembly line.

Silenced oil injected rotaryscrew compressor. Compressed airreceiver with pressure stabilization

function and condensate separator.The receiver rests on a structure

that allows for easy handling.

Installation is extremely simple:Just position the machine,

connect the air output to the airdistribution network and make

the electrical connection.

CSA/CSB Tank

/ B4

5 6

Advanced control and monitoring Accurate control to work at the most optimal conditions.

9 10

User benefits

CSD 75/8 8 116 75 55 9960 598 352 71 1100 1955 17901100 1955 17901100 1955 17901100 1955 17901100 1955 17901100 1955 1790

sds G 1 1/2 1335CSD 75/10 10 145 75 55 8640 518 305 71 sds G 1 1/2 1335CSD 75/13 13 189 75 55 7620 457 269 71 sds G 1 1/2 1335CSD 100/8 8 116 100 75 12660 737 434 74 sds G 1 1/2 1465

CSD 100/10 10 145 100 75 11700 702 413 74 sds G 1 1/2 1465CSD 100/13 13 189 100 75 9840 590 347 74 sds G 1 1/2 1465

start

Thanks to its low noise leveland the intelligent switching

off of the electric motor.High efficiency pumping under any

operating conditions, reducednumber of revolutions, low

noise level, increased reliability.

Built to last

Designed for high efficiency and continuous duty under hard working conditions.

Accessibility of partsAll consumables on same side of the machine, easy to access.

High efficiency coolingLarge oversized cooling,designed for demandingconditions.

Two stage filtration

Improved double stage intake filtrationprotects internal components.

For bigger installations the belt driven CSD range has been designed in order to suit your needs. Compact, easy to install and maintain, the complete range has been designed with an eye on quality and robustness. Perfect alignment of the panels and the possibility to duct and place against a wall are the big advantages of this range.

CSD - Rotary screw compressors from 75 to 100 HP

The result:- Less environmental impact.- Lower cost of ownership.

Thanks to the state of theart design, assemblyand selection ofthe components.

220V / 3ph / 60Hz380V / 3ph / 50Hz380V / 3ph / 60Hz400V / 3ph / 50Hz440V / 3ph / 60Hz

Reliability

Environmentally friendly

1442 87 514807 288 1701280 77 454266 256 1511798 108 645995 360 2121605 96 575349 321 1892160 130 767201 432 2541927 116 686422 385 227

2839 170 1009462 568 3342462 148 878208 492 2903608 216 127

12027 722 4253335 200 118

11115 667 392

IVR

IVR

IVR

IVR

IVR

IVR

IVR

IVR

IVR

IVR

75

CSC 50/10 IVR

CSC 60/8 IVR 60

CSC 60/10 IVR

172055 1100 1955 1790

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1100 1955 1790

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CSC 40/10 IVR 40 30

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CSC 40/8 IVR 3040

startbar psi

**

647 39 232156 129 76596 36 21

1986 119 70816 49 29

2720 163 96766 46 27

2554 153 90970 58 34

3234 194 114858 51 30

2860 172 101

415

415

CSB 20/10 IVR 20 1510 145 IVR64 G1

1330 780 1220

1330 780 1220

1330 780 1220

1330 780 1220

1330 780 1220

1330 780 1220

IVR64 G1CSB 20/8 IVR 20 158 116

G1 465

25

10 145 IVR

IVR68

CSB 30/10 IVR 30 22 68

465

68 G1 445

CSB 30/8 IVR 30 22 G18 116

68116 445

CSB 25/10 IVR 18,510 145 IVR

8 IVRCSB 25/8 IVR 25 18,5 G1

CSD 100/10 IVR

CSD 100/8 IVR

CSD 75/10 IVR

CSD 75/8 IVR

8

10 145

10 145

8 116

10 145

8 116

116

10 145

1168

10 145

8 116

CSB IVR - Floor standing from 20-30HP

User benefits

The Ceccato IVR variable speed compressor series allows you to drastically reduce your operating costs

when your compressed air system is not working atfull capacity all day long. Basically the inverter

reduces the motor speed to match your airconsumption, and as a result, you save energy andmoney. The IVR is great as a stand-alone machineor networked to a load-unload Ceccato compressorwhere it can function as a master and regulate the

air delivery for the whole site.

220V / 3ph / 60Hz380V / 3ph / 50Hz380V / 3ph / 60Hz400V / 3ph / 50Hz440V / 3ph / 60Hz

220V / 3ph / 60Hz380V / 3ph / 50Hz380V / 3ph / 60Hz400V / 3ph / 50Hz440V / 3ph / 60Hz

220V / 3ph / 60Hz380V / 3ph / 50Hz380V / 3ph / 60Hz400V / 3ph / 50Hz440V / 3ph / 60Hz

necessary.

Our technology reduces the operatingcost for your compressed air system by over 20%.

IVR saves money Perfectly matched inverterLeading inverter brand is perfectly matched toelectric motor and airend for maximumenergy savings.

Built to last

Designed for continuous duty and perfectly matched to the inverter speed regulation.

High reliable drive systemUnique design, lower vibration, easy and fast access.

Advanced control and monitoring Accurate control to work at the most optimal conditions.

Advanced control and monitoring Accurate control to work at the most optimal conditions.

- LCD English display, very easy to read.

- All-round protection functions of short-circuit,

locking, phase failure, overload and current imbalance

for motor. - Protection function of preventing reverse rotation

of compressor element. - Selections of remote control / local control / network control.

- RS485 Modbus communication, easily communicate between CS5000 and computer.

CS5000 , the new generationcontroller

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0,180,200,220,250,300,500,550,600,801,001,201,301,601,902,102,403,904,465,556,80

10,20

k

The compressed air produced by the compressorcontains a certain amount of relative humidity

that could still condense. A compressor thatproduces 20 m3/1’at 8 bar, working 8 hours at75%, taking in air at 20 oC and 70% relative

humidity, sends about 80 liters of water into the line.To eliminate the damage produced by condensate

without wasting compressed air, a series of CDX withdryer has been developed conforming with

environmental needs to European standards. Onintake, the saturated compressed air undergoes an

initial cooling in the air-air exchanger by means ofcold dried air.

The second cooling phase takes place inside theevaporator where the air reaches the preset dew

point. All the condensate separated during thecooling phase is treated and discharged automaticallyby a system of level sensors. The output compressed

air is adequately dried and suitable for the majorityof industrial uses.

·High reliability·Simple operation·Reduced maintenance·Environmental friendly·CDX 4-18: R134A refrigerant

CDX 24-180:R410A refrigerant,CDX 240-700: R404A refrigerant:- High efficiency thermal insulation- Complies with all the principalEuropean standards:- Noiseless condensate discharge- No wasting of compressed air

Major characteristics:

Humidity is a component of atmospheric air, which can be found in our compressed air distribution systems and the machines that use the compressed air in the form of condensate and/or vapour.

If the condensate can be easily separated and discharged, humidity, in the form of vapour, will follow the compressed air flow all the way to the final product.When it then cools, a part of this humidity present in the compressed air condenses and over time causes serious damage to the distribution network, the machines using the compressed air and the final product.

That’s why maintenance managers, production managers, and air compressor specialists make sure their systems have a DRYER.

For example, 5.1 l/h of condensate is separated from a compressor with an output capacity of 10 Nm3/min and an ambient intake air temperature of 20°C and 70% relative humidity, whilst operating at a delivery pressure of 8 bar(g) and cooling the air to 30°C.1

The distribution unit costs less and can be installed without slopes to drain points, without separators and without condensate drains, but with simple “T” slopes coming directly from the distribution ring.

Higher final product quality

both for applications where compressed air comes directly into contact with the product and where the air acts purely to assist movement of the machine’s servomechanisms.

Energy savings due to fewer line pressure drops.

Longer life for pneumatic equipment, as the use of dry air guarantees reliable performance over time.

It increases profits and improves the company’s image.

Greater productivity because of fewer untimely breakdowns due to machine faults.

Lower maintenance costs:- for the distribution network, as there is no need to clean line separators or check the operation of the drains, which at times may even be spread over very wide areas.- for machine applications and pneumatic tools, as the absence of condensate eliminates the main cause of breakdowns.

If the compressed air is then dried even more to a dewpoint of +3°C, a further 1.7 l/h of condensate can be separated. 2

DRY AIR

2 1

AIR INTAKE 20 °C

70% UR

COMPRESSION10 Nm3/1’; 8 bar

COOLING10 Nm3/1’; 8 bar

30 °C

DRYING PROCESS 10 Nm3/1’; 8 bar

+3 °C

USES

CONDENSATE5,1 l/h

CONDENSATE1,7 l/h

9 1011 12

Green identification color.Specifically suitable as pre-filter

for refrigeration dryers and de-oilingfilters for preventing tear of piping,

surface treatments etc.

FMO Seriesfiltration 0,1 μm

0,1 mg/m3 Residual oil

FMM Seriesfiltration 0,01 μm

0,01 mg/m3 Residual oilFPRO Series

filtration 3 μm

FCA Series0,005 mg/m3 Residual oil

Silver identification color.Activated carbon filter to remove

steam, oil and hydrocarbon smells.For example widely used in pharmaceutical,

food processing, chemical, photography labs,packaging, galvanic treatment, quality painting

industries etc.

Yellow identification color.Ideal as protection filter when

having downstream accessories.Usually suggested for rough workingconditions with a high contamination

risk of liquids and dust.

Red identification color.Specifically suitable as post-filters

for refrigeration dryers, pre-filter forFCA filter series and adsorption dryers

for pneumatic transports, painting plants,control systems, laser cuting etc.

Filters increases reliability and protect your investment.

The increasing level of automation of factories, workshops etc and the use of more and more sophisticated production and control devices requires clean compressed air that is free of any impurities.

Ceccato line filters efficiently removes polluting agents that can damage the compressed air system, pneumatic tools or other parts of the manufacturing process.

Mobile body for containing the cartridge: easily removable with de-pressurization device for greater user safety and discharge of condensation.

Filtering element with stainless steel double supports and pressure connection for easy replacement.

FMO, FMM and FPRO series have automatic discharge with floating device for draining of separate liquids, while FCA series has manual discharge.

·

·

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Our filters have the following characteristics:

The FluidTECH oil is manufactured with optimaladditives specifically to improve screw compressoroperation, thus ensuring long term performance. The strong resistance of the oil film minimises friction and improves the seal between screws and the overall performance of the overall performance of the compressor. The physiochemical properties of FluidTECH oil help maintain a high level of internal cleanliness, thus prolonging the life of oleophilic filters.

FluidTECH oil

The use of low performance lubricants will damage irreversibly your equipment and lead to highmaintenance and repair cost.

The consequences of poor performing lubricants can be: • Main root cause of premature compression element failure.• Wear of components, increased friction, cavitations.• Reduced cooling, resulting in overheating bearings,

compression elements and other components. • Reduced critical clearance.• Corrosion.• Wrong ph, damage of parts, seals and internals.• Varnish layer on internal parts (coolers, piping etc).• Low performance, higher energy consumption, higher cost.• Deposits.• High unpredictable maintenance cost. • Clogging of oil separator and down stream air • Limited operation range.

FluidTECH chemical properties are specifically engineered to maximize the reliability of every single component of yourcompressor.

FMO