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Preloaded freeplay wide-bandwidth low-frequency piezoelectric harvesters
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Preloaded freeplay wide-bandwidth low-frequency piezoelectric harvestersN. Sharpes, A. Abdelkefi, M. R. Hajj, J. Heo, K.-H. Cho, and S. Priya Citation: Applied Physics Letters 107, 023902 (2015); doi: 10.1063/1.4926911 View online: http://dx.doi.org/10.1063/1.4926911 View Table of Contents: http://scitation.aip.org/content/aip/journal/apl/107/2?ver=pdfcov Published by the AIP Publishing Articles you may be interested in Low-frequency and wideband vibration energy harvester with flexible frame and interdigital structure AIP Advances 5, 047151 (2015); 10.1063/1.4919711 An innovative tri-directional broadband piezoelectric energy harvester Appl. Phys. Lett. 103, 203901 (2013); 10.1063/1.4830371 Frequency up-converted wide bandwidth piezoelectric energy harvester using mechanical impact J. Appl. Phys. 114, 044902 (2013); 10.1063/1.4816249 Enhanced broadband piezoelectric energy harvesting using rotatable magnets Appl. Phys. Lett. 102, 173901 (2013); 10.1063/1.4803445 Nonlinear output properties of cantilever driving low frequency piezoelectric energy harvester Appl. Phys. Lett. 101, 223503 (2012); 10.1063/1.4768219
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Preloaded freeplay wide-bandwidth low-frequency piezoelectric harvesters
N. Sharpes,1,2 A. Abdelkefi,3 M. R. Hajj,1,4 J. Heo,5 K.-H. Cho,5 and S. Priya1,2,61Center for Energy Harvesting Materials and Systems (CEHMS), Virginia Tech, Blacksburg,Virginia 24061, USA2Department of Mechanical Engineering, Virginia Tech, Blacksburg, Virginia 24061, USA3Department of Mechanical and Aerospace Engineering, New Mexico State University, Las Cruces,New Mexico 88003, USA4Department of Engineering Science and Mechanics, Virginia Tech, Blacksburg, Virginia 24061, USA5Samsung Advanced Institute of Technology, SAMSUNG ELECTRONICS CO., LTD., Yokohama 230-0027, Japan6Bio-Inspired Materials and Devices Laboratory (BMDL), Virginia Tech, Blacksburg, Virginia 24061, USA
(Received 22 May 2015; accepted 6 July 2015; published online 15 July 2015)
We propose a technique for increasing the bandwidth of resonant low-frequency (<100Hz) piezo-
electric energy harvesters based on the modification of the clamped boundary condition of cantile-
vers, termed here as preloaded freeplay boundary condition. The effects of the preloaded freeplay
boundary condition are quantified in terms of the fundamental frequency, frequency response, and
power output for two beam configurations, namely, classical cantilevered bimorph piezoelectric
energy harvester and zigzag unimorph piezoelectric energy harvester. A comparative analysis was
performed between both the harvesters to empirically establish the advantages of the preloaded
freeplay boundary condition. Using this approach, we demonstrate that the coupled degree-of-free-
dom dynamics results in an approximate 4–7 times increase in half-power bandwidth over the fixed
boundary condition case.VC 2015 AIP Publishing LLC. [http://dx.doi.org/10.1063/1.4926911]
Low frequency excitation sources, such as automobiles,
the human body, industrial machines, electronic devices, and
domestic appliances, are sources of mechanical energy in the
form of vibrations, that can be scavenged to power or recharge
the low power devices such as cell phones, MEMS compo-
nents,1,2 pacemakers,3 cameras,4 and wireless sensors and
actuators.5,6 The demand for energy harvesters for battery
charging or replacement exists in scenarios where mainte-
nance is expensive and time consuming.7,8 Wasted mechani-
cal energy can be converted into usable electrical energy
through transduction mechanisms, such as electromagnetic,9
electrostatic,10 or piezoelectric.11–13 It has been shown by
Marin et al. that the piezoelectric transduction becomes rele-
vant at the smaller size scales in the vicinity of 1 cm3.14
A significant impediment in the deployment of vibration-
based piezoelectric energy harvesting devices has been the limi-
tation that most of the low frequency transducers, usually in the
form of unimorph or bimorph cantilever beams, extract energy
in a very narrow bandwidth around the transducer’s fundamental
frequency. In such devices, slight deviation from the fundamen-
tal frequency causes a significant reduction in the level of har-
vested power, in some cases by orders of magnitudes. Because
the ambient energy sources can include multiple and time vary-
ing frequencies, this impediment has directed the research in
designing structures whose resonant frequency can be actively
modulated to match the frequency of ambient vibrations.
Recent strategies for conforming the frequency response
of an energy harvester to its vibration source are based on
exploiting nonlinearities through harvester geometry, boundary
and loading conditions to tune the resonance frequency and
broaden the bandwidth. Ben Ayed et al. modeled the frequency
response and power output of linear and quadratic geometri-
cally tapered piezoelectric cantilevers.15 Masana and Daqaq
characterized the effect of axial loading of the natural fre-
quency of pre-critical buckling load beams.16 A study by
Challa et al. determined the response of a cantilever beam with
permanent magnet tip mass, to attractive and repulsive forces
from external magnets by varying proximity to the beam.17 In
a work by Mann and Sims, a low frequency system was
designed using two fixed magnets to levitate a center oscillat-
ing magnet.18 In investigations by Shahruz19 and Sari et al.,20
wide bandwidth response was achieved by creating arrays of
geometrically varying cantilevers. Tang et al. as well as
Twiefel and Westermann have compiled reviews of other nota-
ble broadband vibration energy harvesting techniques.21,22
In order to design the low-frequency and broadband
energy harvesters, we propose a drastically different
approach. This approach was established by inducing a sec-
ond degree-of-freedom (termed here as preloaded freeplay),
which has a resonant frequency near the natural frequency of
the harvester, the interaction between which creates a
broader resonant plateau rather than a sharp peak. In order to
verify this approach, we implemented the concept on two
different structures. First, we designed a unimorph zigzag
piezoelectric energy harvester (PEH) that consisted of steel
substrate and piezoelectric layer. Second, a conventional
bimorph cantilever energy harvester consisting of aluminum
and piezoelectric layers was utilized. These harvesters were
subjected to direct vibration excitations and measurements
were performed to determine the effects of the tip mass and
electrical load resistance on the performance of these har-
vesters with and without the preloaded freeplay effects.
Generally, a PEH is affixed to a vibration source either
by a clamp, where it can be considered rigidly connected, or
otherwise bounded where it is said to have a freeplay nonli-
nearity. The characterization of freeplay has been studied in
the context of aeroelastic vibrations, where it is considered a
negative effect, since it can create instabilities and make it dif-
ficult to control aircraft.23 However, in this paper, we propose
to utilize freeplay as a positive effect in energy harvesting.
0003-6951/2015/107(2)/023902/5/$30.00 VC 2015 AIP Publishing LLC107, 023902-1
APPLIED PHYSICS LETTERS 107, 023902 (2015)
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We start by proposing a clamp which is connected to the
vibration source (shaker) by a screw with threads that are
slightly mismatched with those on the shaker adapter.
Through this modification, the screw is still able to be tight-
ened and secure the clamp to the shaker as shown in Figure
1(a). However, there is a larger than normal air gap between
the external threads of the clamp screw and internal threads
of the shaker adapter as shown in Figure 1(b). The preloaded
(tightened) screw with the clamp acts as a spring-mass sys-
tem as shown in Figure 1(c). When this spring-mass system
resonates, there is enough force to overcome the applied
force due to the preload condition. This phenomenon causes
a freeplay to occur between the clamp-screw and shaker
adapter, creating a second degree-of-freedom. Therefore,
there is a degree-of-freedom caused by the stiffness of the
PEH (kbeam) and another degree-of-freedom between the
clamp and the vibration source (kscrew). It is important to
note that this freeplay condition and subsequent second
degree-of-freedom only exist in the frequency band where
the clamp-screw system resonates and at all other times it
can be considered as a single degree-of-freedom system. By
tuning the natural frequency of the clamp-screw system near
the natural frequency of the PEH system, a broadband fre-
quency response is created. Hence, the electrical perform-
ance of the device was maintained at the optimum level
across a larger range of frequencies. We will demonstrate
this principle on two different structures and use the results
to discuss the physical basis behind the enhancement.
The effect of the proposed preloaded freeplay boundary
condition on energy harvesting capabilities was investigated for
one-dimensional (1D) cantilever (Figure 2(a)) and two-
dimensional (2D) zigzag (Figure 2(c)) PEHs. These two struc-
tures were chosen, as it has been shown that 1D and 2D beam
shapes can have advantages over one another in certain situa-
tions, and we sought to examine the different effects, if any,
freeplay would have on these PEH beam shapes.24,25 The
dimensions were chosen for each design, as shown in the sche-
matics in Figures 2(a) and 2(c), such that the zigzag would have
25.4mm � 25.4mm in cross-sectional area and the cantilever
will also have same surface area. In this way, we can perform
comparative analysis independent of the area of the harvester.
The piezoelectric material and the base excitation (0.1G) were
kept at the same level in all cases to allow for the reasonable
comparisons to be made between the power outputs of the two
harvester structures. The properties of the piezoelectric material,
Lead zirconate titanate (PZT), are listed in Table I. Details on
the experimental characterization system are provided in the
supplementary material.26
We start our analysis by comparing the deflections of the
two configurations. Deflection of the beam tips was measured
at their respective first resonant frequencies by integrating
laser vibrometer data with respect to time. A detailed descrip-
tion of experimental procedure and equipment information is
provided in the supplementary material.26 It was found that
the tip deflections of the two configurations were quite similar,
with the cantilever and zigzag piezoelectric energy harvesters
having maximum deflections of approximately 66 lm and 57
lm, respectively, at 0.1G base acceleration and 0 g tip mass.
Next, tip masses of 0 g, 0.47 g, 0.94 g, 1.42 g, and 1.88 g were
employed to examine their influence on the frequency
response. We observed that for both systems increasing the tip
mass results in a decrease in natural frequency and increase in
the amplitude of vibration. Figure 3(a) shows the variation of
the fundamental frequency as a function of the tip mass.
Clearly, for all tip mass cases, it can be noted that the zigzag
harvester has the lower fundamental frequency. The differ-
ence between the two systems is exceedingly evident at 0 g tip
mass, where the harvester’s shape was mostly responsible for
its frequency response characteristics. The natural frequency
of the clamp-screw, designated as the spring frequency, is not
a function of the tip mass. For each tip mass case, a frequency
FIG. 1. Representations of the preloaded freeplay phenomenon: (a) a physical representation of the piezoelectric energy harvester (PEH), clamp, and shaker
system, in which the clamp and shaker are held together by (b) a preloaded (tightened) screw with slightly mismatched threads allowing a larger than normal
air gap between threads. When the excitation frequency is at the fundamental frequency of the clamp-screw system, (c) the response is enough to overcome the
preload force and induce a second degree-of-freedom, with one degree due to the stiffness of the PEH (kbeam) and one due to the proposed preloaded freeplay
(kscrew). (Multimedia view) [URL: http://dx.doi.org/10.1063/1.4926911.1].
FIG. 2. Schematic (dimensions in millimeters) and constructed prototypes
mounted in a test clamp attached to shaker, for cantilever (a) and (b), and
zigzag in (c) and (d). Note that both the configurations have a surface area of
approximately 645mm2.
TABLE I. List of piezoelectric material properties.
Supplier American piezoceramics
Material APC 850 (PZT)
�d31 (pC/N) 175
�g31 (mV m/N) 12.4
023902-2 Sharpes et al. Appl. Phys. Lett. 107, 023902 (2015)
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response function was generated. As Figures 3(b) and 3(c)
show, whenever the natural frequency of the PEH is near the
spring frequency, a broadband effect was observed as the res-
onant peaks of the harvester and spring frequencies combined,
maintaining an elevated level of beam deflection across a
wider band of frequencies. It is important to note that for the
other cases, where the natural frequency of the PEH is tuned
to a frequency not near the spring frequency, the system
behaves as a simple single degree-of-freedom system.
After finding the frequency regions where the broadband
effect was observed, sweeps of frequency and electrical load
resistance were conducted to locate the maximum power
point. In Figure 4, it can be seen that the regions where the
beam dynamics are broadband (Figure 3) are also resulting
in a larger frequency region whereby power output was
maintained at a high level (dashed lines), as compared to a
fix boundary condition single degree-of-freedom system
(solid lines). What is interesting is that for the normal case,
the average power output has a higher peak than the spring
case for the range of 55.2Hz and 56.2Hz (around 1Hz
difference). On the other hand, we note that including the
spring effect is very beneficial for all frequencies outside the
resonant range (55.2Hz–56.2Hz). In the approximate range
of frequencies between 54Hz and 58Hz, a broadband
response of the harvester takes place. In fact, any variation
in this range yields almost the same level of average har-
vested power. This result is the same for all electrical load
resistances.
Similar to the zigzag geometry, for the normal case of
the cantilever piezoelectric energy harvester, the average
power output has a higher peak than the spring case. On the
other hand, we note that including the spring effect is benefi-
cial only for certain frequencies outside the resonant range.
In the range of frequencies between 64Hz and 71Hz, a
broadband response of the harvester takes place. Unlike the
zigzag energy harvester, the classical cantilever beam case is
better than the two degree-of-freedom (“Spring”) case when
the excitation frequency is larger than 66.5Hz. For lower
values of excitation frequency, maximum harvested power is
obtained when including the spring effect.
FIG. 4. Power output as a function of frequency and electrical load resistance in the broadband interaction range for cantilever (a) and zigzag (b) systems, with
the solid lines with filled points corresponding to the “normal” (clamped) boundary condition and the dashed lines with non-filled points corresponding to the
“spring” (preloaded freeplay) boundary condition.
FIG. 3. Dynamics of systems subjected to preloaded freeplay effects. (a) Dependency of “Spring” (preloaded freeplay) frequency, cantilever and zigzag natural
frequencies on tip mass. Note the natural frequency of the PEHs is inversely proportional to the tip mass, while the spring frequency is largely independent of
the tip mass. Frequency response functions for cantilever (b) and zigzag (c) for each point in (a), measured in arbitrary decibel units, showing the induced
broadband effects due to the interaction of the two degrees of freedom as the fundamental frequency of the PEH approaches the spring frequency.
023902-3 Sharpes et al. Appl. Phys. Lett. 107, 023902 (2015)
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We can conclude that if the available excitation fre-
quency is in the resonant frequency range, the energy har-
vesters with fixed boundary condition are better than the
harvesters with preloaded freeplay boundary condition.
Outside the resonant range, including the spring effect
results in higher values of the power output, as shown in
Figures 5(c) and 5(d). The preloaded freeplay clamp spring
broadband effect was shown to be very beneficial for the
zigzag system but less effective for the cantilever bimorph
system because of the greater compliance of the zigzag
structure, making it more sensitive to the induced second
degree-of-freedom. This is evident in Figures 5(a) and 5(b)
where the increase in half-power bandwidth is larger for
the zigzag structure than the cantilever bimorph.
Additionally, from Figure 5, we can see that PEH half-
power bandwidth is largely unaffected by load resistance,
and power output displays the normal parabolic trend
(when plotted on log-log scale) with or without the pre-
loaded freeplay effect.
Tuning the frequency and amplitude at which the pre-
loaded freeplay phenomenon occurs is accomplished by con-
trolling the mass of the clamp and tightness of the connection
(preload). As Figure 6(a) demonstrates, adding mass to the
clamp both lowers the spring frequency and causes an increase
in amplitude. Here, the “Normal” case is taken to mean when
the freeplay effect is not introduced. The “Screw” case is when
the freeplay (spring) effect is introduced, and the
“ScrewþMass” case is adding approximately 35 g of addi-
tional mass to the 400 g clamp. In addition, tightening the con-
nection between the clamp and vibration source has little effect
on spring frequency (Figure 6(c)), but proves to reduce the am-
plitude of freeplay effect, as preload is increased. Here, “Snug”
refers to a preload whereby the clamp and vibration source are
securely connected, and “Fully Tightened” refers to a preload
whereby the screw cannot be tightened any further by hand
with a 5 cm hex wrench. Figures 6(b) and 6(d) show a qualita-
tive illustration of the effects seen in Figures 6(a) and 6(c),
respectively. The shaded regions below the “Preload Line” rep-
resent the area where the response of the clamp is not large
enough to overcome the preload of the tightened screw and the
system remains a single degree-of-freedom system. Above this
region, the response is large enough to overcome the preload
and induce a second degree-of-freedom. A combination of
adjustments in clamp mass and tightening of the clamp screw
FIG. 5. Half-power bandwidth
and power output at as function
of electrical load resistance for
cantilever (a) and (c), and zigzag
(b) and (d) systems.
0
FIG. 6. Effect of clamp mass (a) and screw tightness (c) on frequency and
amplitude of preloaded freeplay effect. Illustrations (b) and (d) offer a quali-
tative depiction of the effects seen in (a) and (c), respectively, and when one
degree-of-freedom (DOF) or two are present.
023902-4 Sharpes et al. Appl. Phys. Lett. 107, 023902 (2015)
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can move the effects of the freeplay condition to a frequency
range, which are near to the harvester dynamics. This tuning
capability is demonstrated for the 0.42 g tip mass case of the
zigzag harvester and 0.94 g tip mass case of the cantilever har-
vester, where the spring frequency was adjusted to approxi-
mately 65.5Hz and 57Hz, respectively, to broaden the existing
peaks of the harvester response.
In conclusion, a two degrees-of-freedom piezoelectric
energy harvester was proposed based on the modification of
the beam’s boundary conditions to be the described “preloaded
freeplay” condition, rather than fixed. The results showed that
tuned broadband energy harvesters can be designed using a
preloaded freeplay clamp spring for a spring-bending coupling
effect, combining the bandwidth of the two degrees-of-free-
dom. Depending on the available excitation frequency, the tip
mass and spring frequency can be designed to induce broad-
band effects. A comparative analysis was performed between
both cantilever bimorph and zigzag unimorph harvesters to
deterministically establish the advantages of the preloaded free-
play boundary condition. While both harvesters benefited, in
terms of broadband response, the effects of preloaded freeplay
were greater on the zigzag harvester due to it being more com-
pliant than the cantilever bimorph. Using this approach, we
have demonstrated that the coupled degree-of-freedom dynam-
ics results in an approximate 4–7 times increase in PEH half-
power bandwidth, over the fixed boundary condition case.
This increased frequency range comes with the compro-
mise of peak harvested power, as can be seen in Figure 4.
Indeed, no spectral energy (integrated area under the curves)
is gained via the preloaded approach. Rather, it is spread out
over a much larger range instead of concentrated in a narrow
band. Indeed, some energy is even lost through the freeplay.
Nevertheless, this technique is best suited for, and provides
advantages in, applications where excitation frequency is
broad, such as in impact/impulse loading (e.g., human gait
and heart beats) and noisy environments (e.g., structural
vibration), or where excitation frequency is time varying,
such as in rotating machinery which do not maintain a con-
stant operating rotation speed.
This research was supported through the Samsung Global
Research Program. The author, S.P., would like to acknowledge
the financial support from Office of Naval Research through
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