ppt reshoring NUOVO.pptx - International Management

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+ The manufacturing backreshoring: a new phenomenon or a temporary trend? Serena Tenuzzo October 7 th , 2015

Transcript of ppt reshoring NUOVO.pptx - International Management

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The  manufacturing  back-­‐reshoring:  a  new  phenomenon  or    a  temporary  trend?  

     Serena  Tenuzzo  October  7th,  2015  

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summary    1.  A  recognition  of  general  terms  

2.  Production  offshoring:  is  it  still  the    

right  stategic  choice?  

3.  Manufacturing  comes  back  home  

4.  What  about  Italian  firms?  

5.  About  the  research  

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A  recognition  of  general  concepts      

1.  

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Globalization  has  

profoundly  

changed  the  

business  strategies  

of  companies  and  

the  way  they  trade  

internationally.  

Presence  of  developing  economies  among  the  leading  actors  in  the  

international  competition  

New  mechanism  of  dividing  labor  at  a  worldwide  level  

Ease  in  communicating  and  in  moving  goods  

and  people  

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Global    value  chains  

 

International  production,  trade  and  investments  

are  increasingly  organized  within  so-­‐called  global  value  chains  (GVCs)    

where  the  different  stages  of  the  production  process  are  located  across  different  

countries.    

 

Globalization  motivates  companies  to  restructure  their  operations  internationally  

through    

outsourcing  and  offshoring  of  activities  

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OFFSHORING  

Companies’  purchases  of  intermediate  goods  from  

foreign  providers  or  

the  transfer  of  particular  tasks  within  the  firm  to  a  foreign  

location  

 

OUTSOURCING  

The  purchasing  of  intermediate  goods    

from  outside  specialist  providers  

either  nationally  or  internationally    

 a  geographical  matter  

a  matter  of  ownership  Fonte:  OECD  SURVEY  2010  

+  Location  versus  Control  

national   international  

Outsourced  (to  external  supplier)  

DOMESTIC  OUTSOURCING  

INTERNATIONAL  OUTSOURCING  

Insourced  (within  the  boundaries    of  the  firm)  

DOMESTIC  SUPPLY  INTERNATIONAL  INSOURCING  CO

NTR

OL  

LOCATION  

Source:  OECD  SURVEY  2010  OFFSHORING  

+   Offshoring  

n No  general  definition  accepted  at  a  worldwide  level    

n The  quantification  is  problematic  à  Lack  of  micro  data  

à   no  single  database  that  quantifies  the  companies  involved    

n  In  Italy  there  is  not  a  common  research  initiative  

 

concept  and  measurement  

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Production  offshoring:  is  it  still  the  right  strategic  choice?  

2.  

+   Michael  Porter  once  said:  “  A  lot  of  chief  executives  offshored    

too  quickly  and  too  much”  

 

Offshoring  has  been  considered  as  a  necessity  for  entrepreneurs  in  the  manufacturing  sector  

 

 

For  years,  the  concepts  of  offshoring  and  outsourcing  has  been  the  mantra  of  every  supply  chain  manager  eager  to  cut  costs  

Offshoring  was  defined  as  a  “herd  instinct”  

The  real  benefits  of  offshoring  have  never  been  as  high  as  imagined  

+  Mistake  in  the  location  decision  

n  Firms  often  considered  the  location  decision    only  from  a  cost-­‐driven  perspective  

 

n  Decision  makers  based  their  decision  to  offshore  the  manufacturing  process  on  the  mere  cost  of  production  

rather  than  on  the  total  cost  of  sourcing  

 

n  Cost-­‐oriented  offshoring  decisions  are  based  on  assumptions  that  often  are  not  reliable  in  the  medium  and  long  term  

 

+   Decision  makers  often  did  not  consider    the  hidden  costs  of  offshored  production      

direct  costs  

•  Travel  costs  •  Transportation  costs  •  Costs  for  late  delivery  •  Payment  for  bribes  

•  Additional  salary  •  Additional  investment  for  machines  and  devices  

indirect  costs  

•  Indirect  labor  costs  •  Low  productivity  

•  Quality  problems  

•  Additional  stocking  costs  •  Excahnge  rate  risk  •  Cultural  differences  

“The  original  offshoring  decision  was  based  on  a  tempting  per-­‐unit  price,    with  little  consideration  for  total  cost  analysis,  which  includes  hidden  costs”  

(Gray  et  Al.,  2013)  

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Manufacturing  comes  back  home  

3.  

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General  Electric  Apple  

Caterpillar  and  Ford      

These  are  just  some  names  among  the  industrial  giants  that  in  the  last  years  announced  to  move  part  of  

their  production  back  to  their  home  countries.  

 A  great  amount  of  small  and  medium  

enterprises  have  been  following  the  path.    

+  There  is  neither  a  common  name    

nor  a  common  concept      

n  Onshoring  

n  Inshoring  

n  Reshoring  

n  Reverse  shoring  

n  International  reconcentration  

n  Reverse  globalization  

n  Back-­‐reshoring  

academic  literature   Uni-­‐CLUB  MoRE  Back-­‐reshoring  

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Back-­‐reshoring:  a  possible  definition  

A  voluntary  corporate  strategy    

regarding    

the  home-­‐country’s  partial  or  total  relocation    

of  in-­‐sourced  or  out-­‐sourced  production    

to  serve  the  local,  regional  or  global  demand  

Source:  Uni-­‐CLUB  MoRe  Back-­‐reshoring  

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Back-­‐reshoring  is  like  a  celebrity,    but  full  of  weaknesses  

Information  is  provided  by:  -­‐  Economic  press  

-­‐  White  papers  of  consulting  firms    -­‐  UNCTAD  

 but      

Lack  of  academic  attention:  -­‐  Shared  definition  

-­‐  Magnitude  of  the  phenomenon  -­‐  Understanding  of  the  driving  factors  

-­‐   A  model  to  predict  future  trends  

+  back-­‐reshoring  cannot  be  examined    

in  isolation  

Reshoring  is  concerned  with  WHERE  manufacturing  activities    are  to  be  performed  

 independent  of  WHO  is  performing  the  activity  in  question.  

 

So  it  is  a  LOCATION  DECISON  

It  is  a  reversion  of  a  prior  offshoring  decision  (Gray,  2013)  

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Home  country  

Country  3  

Country  1   Country  2  offshoring  

further  offshoring  

back-­‐reshoring  

nearshoring  back-­‐reshoring  

The  international  location  decisions  

+   Evolution  of  the  phenomenon    at  a  worldwide  level  

QUESTION:    Has  the  financial  crisis  fostered  the  back-­‐reshoring  phenomenon?  

Source:  UNI  CLUB  MoRe  Back-­‐reshoring  

+  The  geography  of  back-­‐reshoring    

 the  USA  and  Italy    

get  the  gold  and  silver  medals  

+    

The  “abandoned”  countries  

254  

53   48  34   22  

7   5  0  

50  

100  

150  

200  

250  

300  

China   Asia   Eastern  Europe  

Western  Europe  

Central  &  South  

America  

North  Africa  &  Middle  East  

North  America  

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The  involved  sectors  

83  

51  

45  

46  

38  

33  

30  

19  

17  

12  

12  

9  

9  

19  

0   20   40   60   80   100  

clothing  &  footwear  

electronic  (including  PC)  

electric,  electromechanical  &  lighting  

furinure  &  home  furnishing  

mechanical  

automotive  &  auto  parts  

home  appliances    

toys  

chemical  plastic  &  rubber  

biomedical  

food  &  beverage  

health  &  beauty  care  

tractors  &  used  heavy  

others  

What  are  the  driving  factors  of  back-­‐reshoring?  

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what  about  Italian  firms?  

4.  

+   The  evolution  of  the  phenomenon  in  Italy  

Source:  UNI  CLUB  MoRe  Back-­‐reshoring  Research  Initiative  

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The  distribution  of  back-­‐reshoring  cases  

in  Italy:    

the  record  of  the  Veneto  Region  

+   Facts  and  figures  about  the  phenomenon  in  Italy  

Abandoned  countries    about  Italian  companies  

Most  involved  sectors    China:  36%    Eastern  Europe:  27%    Western  Europe:  18%    Rest  of  Asia:  15%  

 

 Clothing  and  footwear:  44%    Electronic,  electric  and  lighting:  14%    Furniture  &  home  appliances:  11%    Automotive  and  auto  parts:  8%    

+  the  quality  and  the  Italian  craftsmanship  are  of  foremost  importance  while  dealing  with  international  clients    

+  

About  the  research  

5.  

+  aim  of  the  research  

starting  from  an  understanding  of  the  causes  involved  in  the  previous  offshoring  process,  the  study  will  investigate:  

 

n the  reasons  that  run  the  back-­‐reshoring  decisions  of  Italian  manufacturing  firms  à  WHY?  

n The  steps  of  the  manufacturing  process  that  are  involved  à  WHAT?  (Is  the  entire  production  relocated?  Or  only  part  of  it?)  

n The  industrial  sectors  involved    

 

 

 

+  Internship  at  Fondazione  Nord  Est  

+  Collaboration  with  the  Uni-­‐CLUB  MoRe  Back-­‐reshoring  group  

Global  Garden  products  

GTA  MODA  

firms  are  not  willing  to  share  data  about  reshoring  because  in  this  way  they  can  admit  a  mistake  in  their  corporate  strategy  Holz  (2009)    

+  Final  considerations  

n  The  idea  of  back-­‐reshoring  is  not  about  going  back  to  the  original  status  quo.  

 n  It  is  rather  a  effort  to  move  forward.  

 

n  Quality,  differentiation  of  products,  the  speed  in  the  reaction  to  market  requests  are  the  fundamental  features  upon  with  Italian  

companies  should  bet.    

“Back-­‐reshoring  is  a  trickle,  it  is  not  a  flood.    

There  is  still  more  going  out  than  coming  in”    (Davidson)  

+ Thank  you!