Portable machine tools

Portable machine tools

Solutions for all in situ site machining applications…

Portable machine tools

IN – SITU MACHINING SOLUTIONS

• Power Generation

• Petrochemical

• Wind Power

• Oil & Gas

• Ship build /repair

• Nuclear

• Aerospace

• Utilities

And many more….

● Sub sea

● Special Purpose

• Flange Facing

• Milling

• Drilling & Tapping

• Hot Tapping

• Pipe cutting / bevelling

• Boring

• Journal turning

• Grinding

Mirage machines have over 200 years of combined

experience within the company in the design, build and manufacture of portable machine tools. This experience has enabled us to design the following

range of machine tools to solve your on site machining problems.

We use wherever possible the latest linear and work shop machine technology in a portable environment.

Our machines are all CE certificated and manufactured under our accredited ISO 9001-2000 systems.

Flange facing 0 – 305mm

(0 – 12”) diameters with precision but lightweight

construction with • cross rol ler bearing • Lightweight • helical

geared drive • 2 continuous

groove feeds • quick set independent base • complete

with storage / shipping box

MM300e

MM600ie

MM1080ie

MM1875ie

MM1500ie

Machine Model

Facing Range

Mounting Range

Drive Power Options

Externally mounted

MM300e 0 - 12"

2 - 12" 1off 1 Hp Air

MM300em 0 - 12"

2 - 12" 1off 1 Hp Air

MM600e 0 - 24” 12 – 24” 1 off 3.5hp air

Externally & Internally mounted

MM600ie 0 – 60” 0 – 60” 3.5 Hp air or 5.0 Hp hydraulic

MM1080ie Ext. 0 - 40" Int. 55 - 120"

Ext. 20 - 42" Int. 42 - 110"

1 off 3.5Hp Air or 1 off 5.5Hp Hydraulic

MM1500ie Ext. 0 - 60" Int. 75 - 138"

Ext. 40 - 64" Int. 64 - 130"

1 off 5.5 Hp Hydraulic

MM1875ie Ext. 0 - 75" Int. 89 - 158"

Ext. 40 - 80" Int. 80 - 140"

2 off 5.5Hp Hydraulic

Internally mounted

MM250i 2 - 10"

2 - 10" 1 off 0.9Hp Air

MM500i 2 - 20"

2 - 20" 1 off 0.9Hp Air

MM610i 4 - 24"

4 - 24" 1 off 0.9Hp Air

MM760i 4 - 30"

4 - 30" 1 off 1.4Hp Air

MM860i 6 - 34"

6 - 34" 1 off 1.5Hp Air

MM1000i 6 - 40"

5.7 - 40" 1 off 1.5Hp Air

MM1500i 12 - 60"

11.5 - 55" 1 off 3.5Hp Air

MM2000i 24 - 80"

22.5 - 73" 2 off 1.5Hp Air or 2 off 2.2Hp Hydraulic

MM3000i 45 - 120"

45 - 120" 2 off 3.5Hp Air or

2 off 5.5Hp Hydraulic Orbital Milling

WP2500 71 – 98” 71 – 98” 5.0Hp Hydraulic

WP4300 98 – 170” 98 – 170” 5.0Hp Hydraulic

Flange facing quick reference


(0 – 12”) diameters details as

above MM300e machine but

w ith striker feeds replacing

continuous groove geared

feeds and also less expensive

MM300em

Flange facing 0 – 3000mm (0 –

120”) diameters w ith

Internal/external mount machine

w ith •linear bearing track •

patented 360 degree power tool

post • geared 5.0 hp hydraulic

drive • 4 continuous groove feeds

• quick set independent base w ith

adjustable feet • complete w ith

storage / shipping box

F lange facing 0 – 3000mm (0 –



w ith • linear bearing track •

















MM600eFlange facing 0 – 610mm

(0 – 24”) diameters w ith

•cross rol ler bearing •

patented 360 degree power

tool post • helical geared

3.5hp air drive • continuou s

groove feeds • quick set

independent base w ith













• Raised face flanges

• Lens ring and grayloc flanges

• Flat face flanges

• Rtj groove flanges

• Swivel ring flanges

Flange facing:-A large range of precision flange

facing machines to cover a wide

range of applications including:-

• SPO and Techlok flanges

• Weld preps and seal grooves

MM500i

Flange facing machinesFlange facing 50 – 254mm (2

– 10”) diameters w ith

lightweight construc tion ●

Only 15 kg ● Hardened V

slide ● geared 0.9hp air drive

● 2 continuous groove feeds

● quick set independent base

and collet system ● complete

w ith storage / shipping box

MM250i





slide ● helical geared 0.9hp

air drive ● 2 continuous

groove feeds ● quick set

independent base and collet

system ● complete w ith


MM610iFlange facing 50 – 610mm (2

– 24”) diameters w ith



slide • helical geared 0.9hp

air drive ● 2 continuous


independent base and collet



MM760i




Only 32 kg ● induction

hardened V slides ● helical

geared 1.5hp air drive ● 3

continuous groove feeds ●

quick set independent base



MM860i Flange facing 150 – 860mm

(6 – 34”) diameters w ith ●

Patented 360 degree powered

tool post ● Hardened V slides

● geared 1.5hp air drive ●

Low noise drive ● 4



and adjustable feet ●

complete w ith storage /

shipping box




tool post ● Hardened V slides

● geared 1.5hp air drive ●

Low noise drive ● 4



and adjustable feet ●


shipping box




tool post ● Hardened V slides ●

geared 3.5hp air drive ● Low

noise level drive ● 4 continuous


independent base and

adjustable feet ● complete w ith


MM2000i

MM3000i




tool post ● double cross roller

bearings ● Hardened V slides ●

geared 3.5hp air drive ● Low

noise level drive ● 4 continuous


independent base and



F lange facing 1150 – 3050mm



tool post ● Hardened V slides ●

geared 7.0hp air drive ● 4

continuous groove feeds ● quick

set independent base and



WP2500Orbital M ill ing 1800 – 250 0mm

(71 – 98”) diameters w ith ● 5.0

hp Quill type milling sp indle ●

linear preloaded bearings ●

Hardened V slides ● reduction

geared 2.2hp hydraulic drive

and rotary distributo r ● quick




WP4300Orbital M ill ing 2500 – 430 0mm


5.0 hp Quill type milling sp indle

● linear preloaded bearings ●

Hardened V slides ● reduction

geared 2.2hp hydraulic drive

and rotary distributo r ● quick




Milling

Milling

quick referenceMachine

Model

Travel

X Axis

Travel

Y Axis

Travel

Z Axis

Drive Power

Options 2 Axis Machines

MR1000 32” - 4” 1.5hp air / 2.2hp hydraulic

MR1500 52” - 4" 3.5hp air / 5.0 hp hydraulic

MR2200 80” - 4" 3.5hp air / 5.0hp hydraulic

MR3000 110” - 4” 3.5hp air / 5.0hp hydraulic

3 Axis machines

MR1000 32” 12” 4” 1.5hp air / 2.2hp hydraulic

MRY1500 52” 12” 4” 3.5hp air / 5.0 hp hydraulic

MRY2200 80” 12” 4” 3.5hp air / 5.0hp hydraulic

Gantry Mill Kits

GM1000 32" MR1000 – MR3000 0.9hp air / 2.2hp hydraulic





Orbital Milling

WP2500 71 – 98” - 3.5” 5.0Hp Hydraulic

WP4300 98 – 170” - 3.5” 5.0Hp Hydraulic

Keyway Mil ling

Mini150 2 – 6” 2” 3.5” 3.5hp air / 5.0Hp Hydraulic

Mini500 2 – 20” 2” 3.5” 3.5hp air / 5.0Hp Hydraulic

Portable 2/3 axis milling 812mm (32”)

stroke w ith ● quill spindle ● Hardened

V slides ● direct dr ive ● Ball screw ●

spindle options ● quick set magnet

mounts available ● complete w ith


MR1500 Portable 2 axis milling 1300mm (52”)

stroke w ith ● quill spindle ● Hardened

V slides ● direct dr ive ● Ball screw ●




MR2200Portable 2 axis milling 2000mm (80”)

stroke w ith ● 40 ISO quil l spindle ●

Hardened V slides ● direct drive ● Ball

screw ● spindle options ● quick set

magnet mounts available ● complete


MR3000 Portable 2 axis milling 2800mm (110”)

stroke w ith ● 40 ISO quil l spindle ●

Hardened V slides ● direct drive ● Ball

screw ● spindle options ● quick set



MRY1500 Portable 3 axis milling 1300mm (52”)

cross axis 305mm (12”) stroke w ith ●

40 ISO qu ill spind le ● Hardened V

slides ● direct drive ● Ball sc rew ●




MR1000

MRY2200 Portable 3 axis milling 2000mm (80”)

cross axis 305mm (12”) stroke w ith ●

40 ISO qu ill spind le ● Hardened V

slides ● direct drive ● Ball sc rew ●




GM1000 – GM5000Portable 3 axis gantry milling kit from

812mm (32”) – 4800mm (188”)

stroke w ith ● preloaded linear rails

and guides ● tw in ball screw feed ●

auto feed ● convert any 2 axis milling

machine ● quick set magnet mounts

available ● complete w ith storage /

shipping box

3 axis keyway milling machine from

50mm (2”) – 500mm (20”) diameters

w ith ● preloaded hardened V rails ● tw in

ball screw feed ● auto feed ● convert

any 2 axis milling machine ● quick set



WP2500 – WP4300

Mini150 – Mini500

Orbital M ill ing 1800 – 430 0mm (71

– 170”) diameters w ith ● 5.0 hp

Quill type milling sp indle ● linear

preloaded bearings ● Hardened V

slides ● reduction geared 2.2hp

hydraulic drive and rotary

distributo r ● complete w ith storage

/ shipping box

Mirage manufacture a range of

highly accurate 2 and 3 axis

milling machines which utilise th

elatest linear guides and ball screws to cover a wide range of

applications including:-

• Wind turbine rotor manufacture

• Shaft keyway milling

• Motor / pump mounting pads

• Heat exchanger repair

• Flange faces

• Wind turbine tower manufacture

• Large area milling

• Steel mill housings

Drilling & Tapping

Drilling & tappingquick reference

Mirage manufacture a range of highly versatile and lightweight

portable drills and tapping

machines to cover many general

drilling and tapping applications including:-

• Bulkhead hole drilling

• Short stroke line boring

• Flange stud drilling

• Flange stud re threading

• Turbine pin removal

• Motor / pump stud removal

• Turbine casing stud removal

HT20Portable drill 254mm (10”)

stroke w ith ● direct drive

spindle ● Linear rail s and

blocks ● Ball screw feed ●

spindle options ● quick set

magnet mounts available ●


shipping box

HT40

Portable drill 405mm (16”)

stroke w ith ● helical geared drive

spindle ● Linear rail s and

preloaded blocks ● Ball screw

feed ● ISO 40 spindle nose ●

quick set magnet mounts

available ● complete w ith storage

/ shipping box

HT50Portable drill 405mm (16”) stroke

w ith ● helical geared drive spindle

● Linear rails and preloaded blocks

● Ball screw feed ● ISO 50 spindle

nose ● quick set magnet mounts

available ● complete w ith storage /

shipping box

Portable 3 leg drill 305mm (12”)


spindle ● Precision hardened /

ground support posts ● Centre

screw feed ● 4 MT spindle ● quick

set keyhole locating base ●

complete w ith storage / shipping

box

HT30

HT60

T30

T60

Portable 4 leg drill 432mm (17”)


spindle ● Precision hardened /

ground support posts ● Centre

screw feed ● 5 MT spindle ● quick

set keyhole locating base ●


box

Portable 3 leg tapping machine

305mm (12”) stroke w ith ●

reduction geared drive spindle ●

Precision hardened / ground

support posts ● Self feed ● quick

set keyhole locating base to match

HT30 ● complete w ith storage /

shipping box

Portable 4 leg tapping machine


reduction geared drive spindle ●

Precision hardened / ground

support posts ● Self feed ● quick

set keyhole locating base to match

HT60 ● complete w ith storage /

shipping box

Machine

Model

Drilling

Range

Stroke Drive & Power

Options HT20 0 - 2"

10" 1 Hp Air or

2.2Hp Hydraul ic

HT40 0 - 4"

16" 1 off 1.5Hp Air or 1 off 5.5Hp Hydraulic

HT50 0 - 5" 16" 1 off 3.5Hp Air or


HT30 0 - 3" 12" 1 off 1.5Hp air or

1 off 2.2 Hp Hydraulic

HT60 0 - 6" 17" 1 off 5.5Hp Hydraulic

Tapping T30 0 - 3" 12" 1 off 3.5Hp Air or


T60 0 - 6" 13" 1 off 3.5Hp Air or 1 off 5.5Hp Hydraulic

Hot Tapping

Hot tappingquick reference


hot tapping machines with unique patented features that

include high pressure seals,

internal pressure balancing,

helical drive at the cutting end and lightweight modular

construction for general

applications including:-

• Water mains

• Offshore conductor maintenance

• Pipeline intervention

• Gas pipe line maintenance

• Wellhead maintenance

HTM150 Manual hot tapping machine


direct drive spindle ● High

pressure seals ● manual feed ●

2” NPT interface ● optional air or

hydraulic drive • complete w ith


Machine Model

Size Range

Str. Press. Rating

Drive Power Options

HTM150 1 - 6"

18" 2200 p.s. i 1off 0.9Hp Air or

1off 2.2Hp Hydraulic

HTM150XL 1 – 6” 30” 2200 p.s. i 1 off 0.9hp Air or


CHT635LP 2 - 12"

25" 500 p.s.i 1 off 3.5Hp Air or 1 off 5.0Hp Hydraulic

CHT635 1 – 6” 25” 5000 p.s. i 1 off 3.5Hp Air or


CHT1000 3 - 12" 40" 5000 p.s. i 1 off 3.5Hp Air or 1 off 5.0Hp Hydraulic

CHT1675 3 – 16” 66” 5000 p.s. i 1 off 3.5Hp Air or


CHT2000 6 - 24" 80" 5000 p.s. i 1 off 5.0Hp Hydraulic

CHT3000 12 – 36” 120” 5000 p.s. i 1 off 5.0Hp Hydraulic

HTM150XL

CHT635LP

Manual 1 – 6” hot tapping

machine 762mm (30”) stroke

w ith ● direct drive spindle ●

High pressure seals ● manual

feed ● 2” NPT interface ●

optional air or hydraulic d rive •


box

Lightweight 2 – 12” low

pressure hot tapping machine


Helical geared drive ● 500 p.s.i.

pressure rating ● manual feed ●

Only 30kgs ● optional air or



CHT635

CHT1000

CHT1675

1 – 6” Hot tapping machine


Helical geared drive ● 5000

p.s.i. pressure rating ● auto feed

● Lightweight ● internally

pressure balanced • complete






























CHT2000

CHT3000

Pipe Cutting

Pipe Cutting

quick reference


portable band saws for cost effective cold cutting of conductors

and pipeline. We also manufacture

split frame pipe cutting and

bevelling machines that can utilise inserted tooling for fast cutting /

prepping of pipes. Applications

include:-

• Conductor cutting

• Casing cutting

• Pipeline cut and weld prep

• Sub sea remote cutting

BS922 Portable band saw 228 - 558mm

(9 - 22”) w ith ● manual sw ing

clamp ● Auto feed system ●

corrosion protect ion ● hydraulic

drive ● optional air or hydraulic

drive • complete w ith storage /

shipping box

BS1636

Sub sea kit available for all band

saws ● auto feed ● jaw clamping

hydraulic cylinders ● pipe wedge

system ● blade cutting system ●

mesh stainless steel guards •

stainless steel piping

BS3248

Pipe cutting / bevelling 50 –

915mm(2 - 36”) w ith ●

Adjustable bearing track ●

inserted tooling ● striker auto

feed ● Lightweight ● Low

height tool boxes • complete


MSF100 - 900

Machine Model

Pipe Range

Drive Power Options

Band Saws

BS918 9 - 18"

1off 5.5Hp Hydraulic

BS1636 16 - 36"


BS3248 32 – 48” 1 off 5.5Hp Hydraulic

Split Frame

MSF100 2 - 4" 1 off 1.5Hp Air o r 1 off 2.2Hp Hydraulic

MSF200 4 - 8" 1 off 1.5 Hp Air or 1 off 2.2Hp Hydraulic






MSF900

28 - 36" 1 off 3.5Hp Air o r 1 off 5.5Hp Hydraulic

• Multi string cemented pipes

DDU1636

Portable band saw 406 - 915mm






shipping box

Portable band saw 812 - 1219mm






shipping box

Double drill un it 406 - 915mm

(16 - 36”) pinning machine for

the band saws ● manual sw ing

clamp ● manual feed ● corrosion

protection ● hydraulic dr ive ●

flange spindles • complete w ith


Boring

Boring

quick reference


portable boring equipment for valve maintenance and line boring

applications which include:-

• Valve seat faces

• Bucket loading pin joints

• Steam isolation valves

• Pivot pin joints

Valve boring machine 76 -

305mm (3 - 12”) w ith ● precision

hardened column ● Auto feed ●

40iso spindle ● optional air or



LB30

• Gearbox bearing seats

Portable line boring bar 38 -

152mm (1.5 - 6”) w ith ●

hardened bar w ith tool pockets

● Auto feed ● helical drive

gearbox ● self aligning supports

• optional air or hydrauli c drive

• complete w ith storage /

shipping box

VB650

Machine

Model

Boring

Range

Stroke Drive Power

Options VALVE BORING

VB200 3 - 12"

8" 1off 3.5Hp Air or 1off 5.5Hp Hydraulic

VB650 6 - 26"

17" 1 off 3.5Hp Air or

1 o ff 5.5Hp Hydraulic

LINE BORING (MOVING BAR)

LB30 1.5 - 6" 24" 1 o ff 1.5Hp Air or 1 o ff 2.2Hp Hydraulic

LB60 4 - 24" 36" 1 o ff 1.5 Hp Air or 1 o ff 2.2Hp Hydraulic

LINE BORING (STATIC BAR)

LB100 6 - 36" Bar length 1 o ff 3.5Hp Air or 1 o ff 5.5Hp Hydraulic

LB150

16 - 80" Bar length 1 o ff 3.5Hp Air or 1 o ff 5.5Hp Hydraulic

WB1000 24 - 40"

4" @ 360° 1 o ff 3.5Hp Air or 1 o ff 5.5Hp Hydraulic

WB1500 45 – 60” 4” @ 360° 1 o ff 3.5Hp Air or 1 o ff 5.5Hp Hydraulic

LB60

VB250

LB100

LB150

WB1000

WB1500

• Compressors

• Turbine bearing and seal faces

• Rudder bores

• Stern tubes

• ‘A’ frame supports








610mm (4 - 24”) w ith ●

hardened bar ● Auto feed ●

helical drive gearbox ● self

aligning supports • optional air

or hydraulic drive • complete



915mm (6 - 36”) w ith ●

hardened hollow bar ● Auto

feed ● helical drive gearbox ●

self aligning supports • sliding

adjustable boring arm • optional

air or hydraulic dr ive • complete



2000mm (16 - 80”) w ith ●







Portable boring bar 610 -

1000mm (24 - 40”) w ith ●




adjustable boring hub • optional



Portable boring bar 1150 -

1500mm (45 - 60”) w ith ●




adjustable boring hub • optional



Boring

Boring

quick reference


portable boring equipment for valve maintenance and line boring

applications which include:-

• Valve seat faces

• Bucket loading pin joints

• Steam isolation valves

• Pivot pin joints







• Gearbox bearing seats


152mm (1.5 - 6”) w ith ●

hardened bar w ith tool pockets



• optional air or hydrauli c drive

• complete w ith storage /

shipping box

VB650

Machine

Model

Boring

Range

Stroke Drive Power

Options VALVE BORING

VB200 3 - 12"


VB650 6 - 26"

17" 1 off 3.5Hp Air or

1 o ff 5.5Hp Hydraulic

LINE BORING (MOVING BAR)

LB30 1.5 - 6" 24" 1 o ff 1.5Hp Air or 1 o ff 2.2Hp Hydraulic

LB60 4 - 24" 36" 1 o ff 1.5 Hp Air or 1 o ff 2.2Hp Hydraulic

LINE BORING (STATIC BAR)

LB100 6 - 36" Bar length 1 o ff 3.5Hp Air or 1 o ff 5.5Hp Hydraulic

LB150

16 - 80" Bar length 1 o ff 3.5Hp Air or 1 o ff 5.5Hp Hydraulic

WB1000 24 - 40"

4" @ 360° 1 o ff 3.5Hp Air or 1 o ff 5.5Hp Hydraulic

WB1500 45 – 60” 4” @ 360° 1 o ff 3.5Hp Air or 1 o ff 5.5Hp Hydraulic

LB60

VB250

LB100

LB150

WB1000

WB1500

• Compressors

• Turbine bearing and seal faces

• Rudder bores

• Stern tubes

• ‘A’ frame supports








610mm (4 - 24”) w ith ●

hardened bar ● Auto feed ●

helical drive gearbox ● self

aligning supports • optional air

or hydraulic drive • complete



915mm (6 - 36”) w ith ●








2000mm (16 - 80”) w ith ●







Portable boring machine 610 -

1000mm (24 - 40”) w ith ●

stationary hardened hollow bar



• sliding adjustable boring hub •



box

Portable boring machine 1150 -

1500mm (45 - 60”) w ith ●

stationary hardened hollow bar



• sliding adjustable boring hub •



box

LB30

Journal Turning / Grinding

Journal turning / grinding

quick reference


portable shaft turning and grinding machines as well as valve ball re

finishing machines. Applications

include :-

• Gearbox shafts

• Turbine shafts

• Drive rollers

MST610

• Crank shafts

MST300

Machine Model

Range Stroke Drive Power Options

MID SHAFT TURNING

MST300 6 - 12"


MST610 12 - 24"

36" 1 off 3.5Hp Air or 1 off 5.5Hp Hydraulic

MST915 24 – 36" 36" 1 off 1.5Hp Air or


JOURNAL GRINDING

BLG1000 6 - 36" 40” 1 off 5.5Hp Hydraulic

BALL GRINDING

BG250 2 - 10" 160° 3ph 440V

BG500 4 – 20” 160° 3ph 440v

BG750 6 – 30” 160° 3ph 440v

MST915

BLG1000

BG250

BG500

BG750

• Boiler feed pump shafts

• Ball valve re finishing

• Kiln tyre grinding

Mid Shaft turning lathe 152 -


hardened supports ● Auto str iker

feeds ● adjustable end bearing

suppports ● split half cage design

• induction hardened adjustable

turning arm • complete w ith


Portable tyre grinding machine

152 - 915mm (6 - 36”) w ith 40”

stroke● covered linear ways ●

Auto feed ● helical drive grinding

head • self compensating rollers •



box

Ball grind ing machine 50 -

254mm (2 - 10”) w ith ●

cylindrical and plunge spindle ●

Auto feed ● auto grinding cycle

● reciprocal grind ing feature •


box


610mm (12 - 24”) w ith ●

precision hardened supports ●

Auto striker feeds ● adjustable

end bearing suppports ● split half

cage design • induction hardened

adjustable turning arm •


box


610mm (12 - 24”) w ith ●

precision hardened supports ●

Auto striker feeds ● adjustable

end bearing suppports ● split half

cage design • induction hardened

adjustable turning arm •


box


500mm (4 - 20”) w ith ●





box


762mm (6 - 30”) w ith ●





box

20/21 The parker centre , Mansfield Road, Derby DE21 4SZ

Tel : +44 (0)1332 291767 Fax: +44 (0)1332 290867

Email : [email protected]

Web: www.mirage-machines.co.uk

Custom Design & Build

We have a purpose built manufacturing facility based in Derby, United Kingdom.

Our factory houses a full 3D modelling design facility, a modern predominantly

CNC manufacturing workshop and bench

assembly / test facility which can adapt any of the machines shown in this brochure, or

we can design to your own requirements.

Our 3D solid modelling system can design

applications that can then be sent for client

approval / modification prior to manufacture. Our Manufacturing facility utilises the latest

CNC machine tools, tooling and inspection equipment all to BS EN ISO9001-2000.

We have a full assembly / test facility which

enables us to make sure the equipment performs to our specifications before being

released from our factory.

Portable machine tools

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