Zircon–zirconia (ZrSiO4–ZrO2) dense ceramic composites by spark plasma sintering
Nanocrystalline oxide (Y2O3, Dy2O3, ZrO2, NiO) coatings on BaTiO3 submicron particles by...
Transcript of Nanocrystalline oxide (Y2O3, Dy2O3, ZrO2, NiO) coatings on BaTiO3 submicron particles by...
RESEARCH PAPER
Nanocrystalline oxide (Y2O3, Dy2O3, ZrO2, NiO) coatingson BaTiO3 submicron particles by precipitation
Alessio Bassano Æ Vincenzo Buscaglia ÆMohamed Sennour Æ Maria Teresa Buscaglia ÆMassimo Viviani Æ Paolo Nanni
Received: 25 November 2008 / Accepted: 30 March 2009 / Published online: 18 April 2009
� Springer Science+Business Media B.V. 2009
Abstract Nanocoatings (5–20 nm) of different com-
pounds on fine BaTiO3 particles were obtained by
means of precipitation processes. Homogeneous and
smooth shells of Y(OH)CO3 and Dy(OH)CO3 were
grown from nitrate solutions in the presence of urea.
An irregular coating consisting of zirconia nanoparti-
cles was produced from zirconyl nitrate solution using
ammonia as a precipitating agent after adsorption of a
polymeric polyelectrolyte on the BaTiO3 surface.
Composite particles with a peculiar morphology were
obtained by inducing heterogeneous nucleation and
growth of Ni(OH)2 lamellae on the BaTiO3 surface.
The different shells can be transformed in a nanocrys-
talline coating of the corresponding oxide (Y2O3,
Dy2O3, ZrO2, NiO) by calcination at moderate
temperatures (400–700 �C). The overall results indi-
cate that precipitation from solution represents a
versatile process to grow a second-phase layer on the
surface of BaTiO3 particles. This approach can be used
as an alternative to mechanical wet mixing for
controlled doping of ferroelectric materials and for
the fabrication of composite materials with specific
geometry of the two-phase assembly.
Keywords Core–shell particles �Coating � Dielectrics � Ferroelectrics �Barium titanate � Nanolayer � Composite materials
Introduction
Barium titanate (BaTiO3) is a ferroelectric and
piezoelectric material which has a variety of com-
mercial applications, including multilayer ceramic
capacitors (MLCCs), embedded capacitance in
printed circuit boards, underwater transducers
(sonars), thermistors with positive temperature coef-
ficient of resistivity (PTCR), and electroluminescent
panels (Moulson and Herbert 1990; Rae et al. 1999).
The properties of barium titanate ceramics can be
tailored to the specific application by changing the
chemical composition, through the formation of
solid solutions and doping, and controlling the
dopant distribution and the microstructure. Some
A. Bassano � P. Nanni
Department of Chemical and Process Engineering,
University of Genoa, Fiera del Mare, P.le Kennedy,
16129 Genoa, Italy
A. Bassano � V. Buscaglia (&) � M. T. Buscaglia �M. Viviani � P. Nanni
Institute for Energetics and Interphases, National
Research Council, Via De Marini 6, 16149 Genoa, Italy
e-mail: [email protected]
M. Sennour
Centre des Materiaux, Ecole des Mines de Paris, BP 87,
91000 Evry, France
123
J Nanopart Res (2010) 12:623–633
DOI 10.1007/s11051-009-9631-0
homovalent ions (Sr2?, Ca2?, Pb2?) can replace
barium and act as shifters of the Curie temperature
(TC). Zirconium, tin, and hafnium replace titanium
and have a similar effect. BaTiO3 ceramics doped
with a small amount of donor elements (Nb, La)
have semiconducting properties and show the PTCR
effect. The dielectric permittivity–temperature curve
and other characteristics can be greatly modified by
addition of homovalent (Zr, Ce) or aliovalent (La,
Nd, Y, Dy, Ho, Nb) elements. A substantial amount
of some elements (La, Zr, Ce, etc.) determines a
transition from ferroelectric to relaxor behavior. A
rather flat permittivity–temperature relation and
temperature-stable capacitors can be obtained by a
non-homogeneous distribution of the dopant inside
the grains (core–shell structure) which determines a
distribution of the Curie temperature (Kahn 1971;
Hennings and Rosenstein 1984; Armstrong et al.
1989, 1990). For example, the relative dielectric
constant of the so-called X7R materials does not
change by more than ±15% from the 25 �C value
over the temperature range -55 to 125 �C. Rare-
earth oxides such as Y2O3, Dy2O3, and Ho2O3
together with MgO are important dopants for the
sintering of BaTiO3 in reducing conditions because
they suppress the rise of electrical conductivity as
well as the grain growth. Their use has allowed the
development of the base-metal electrode (BME)
technology, in which the expensive Pd–Ag alloy has
been replaced with cheaper metals, such as Ni and
Cu.
Traditional manufacturing of BaTiO3 dielectric
ceramics is performed by mechanical wet mixing of
the BaTiO3 powder with the dopant oxides using a
ball-milling process followed by tape casting and
liquid-phase sintering. With the progressive minia-
turization of MLCCs, the thickness of a single
dielectric layer is approaching 1 lm (Reynolds
2001). Considering that the thickness of a single
dielectric layer should comprise, as empirical rule,
about 5–7 grains, it is evident that the fabrication of
these very thin layers requires well-dispersed, small,
and uniform BaTiO3 particles with a diameter of
100–200 nm. With such fine particles it is difficult to
obtain an homogeneous dopant distribution around
the particles by the ball-milling process. In turn, this
produces a non-optimal dopant distribution in the
ceramic grains and poor dielectric properties. Chem-
ical coating is an alternative to the conventional
mechanical mixing process and can produce a very
homogeneous dopant shell irrespective of particle
size. Recent examples include the synthesis of
BaTiO3–Al2O3 and BaTiO3–SiO2 particles (Huber
et al. 2003; Aymonier et al. 2005; Mornet et al.
2005) as well as the coating of BaTiO3 particles with
SrTiO3 and BaZrO3 (Buscaglia et al. 2006).
While the chemical coating with MgO and Nb2O5
has been extensively studied (Bruno and Swanson
1993; Wang and Dayton 1999; Kim et al. 2005; Park
and Han 2006, 2007; Park et al. 2007), the formation
of a core–shell structure with rare-earth oxides and
other transition metal oxides has received much less
attention. Different approaches have been proposed
to obtain core–shell particles or, more generally, to
decorate a solid surface with nanoparticles of a
different compound (Caruso and Antonietti 2001;
Caruso 2001). These include the direct growth of the
shell from solution, the controlled assembly of one or
more layers of preformed nanoparticles on the surface
of the cores, the heterogeneous nucleation of the
second-phase, the chemical reaction between a suit-
able soluble precursor and specific functional groups
on the solid surface. The assembly of the coating
nanoparticles on the core surface is often driven by
electrostatic interactions. By choosing appropriate
experimental conditions (pH, temperature, ionic
strength) at which the two types of particles have
opposite charge, formation of a core–shell structure
can be readily obtained. The surface charge of one or
both solids can be controlled by the adsorption of
polymeric polyelectrolytes. Chemical coating can be
also useful for the preparation of composite materials
with specific geometries of the two-phase assembly.
Recently, it has been reported that a negative index of
refraction could be achieved in multiferroic BaTiO3
(ferroelectric)–NiO (antiferromagnetic) composites
by tuning the resonant frequencies of the two phases
(Kirby et al. 2007). The mechanical coupling
between the two phases could be improved by means
of a core–shell geometry.
This study reports on the use of chemical precip-
itation methods for coating BaTiO3 fine particles
suspended in aqueous solution with oxide nanopar-
ticles. The study explores different strategies for the
growth of the shell, including the control of electro-
static interactions between particles and the hetero-
geneous nucleation of a second phase on the solid
surface.
624 J Nanopart Res (2010) 12:623–633
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Experimental
Materials
A submicron BaTiO3 powder (N41125, electronic
grade purity, SBET: 3.14 m2 g-1, density: 6.01 g cm-3,
equivalent BET diameter: 320 nm) was provided by
Yageo Ltd. The powder was produced via the oxalate
decomposition route and consisted of partly faceted,
equiaxed non-agglomerated single-phase BaTiO3 par-
ticles (diameter: 200–400 nm) with tetragonal struc-
ture. Deionized water was used in all the preparations.
The coating experiments were performed in closed
polypropylene bottles.
Y2O3 and Dy2O3 coating
The synthesis procedure is similar to that described
for the coating of polystyrene submicron spheres with
yttrium basic carbonate (Kawahashi and Matjievic
1990). In a typical synthesis, 5 g of BaTiO3 powder
was suspended in 214 mL of deionized water while
stirring. Then, 1.64 g of Y(NO3)3 * 6H2O (Aldrich)
or 1.88 g of Dy(NO3)3 * 5H2O (Aldrich) and 12.87 g
of urea (Aldrich) were dissolved in the suspension.
The final concentration of M3? (M = Y, Dy) and
urea was 0.02 mol L-1 and 1.0 mol L-1, respec-
tively. The [M3?]/[BaTiO3] molar ratio was 0.2. The
suspension was heated to 95 �C at 2 �C min-1 in a
thermostatic bath and kept at the final temperature for
3 h under stirring. The suspension was then cooled
down and the solid phase separated by centrifugation.
The powder was thoroughly washed with deionized
water and finally freeze-dried.
ZrO2 coating
A quantity of 0.5 g of BaTiO3 was dispersed in 100 mL
of a solution containing 1 g L-1 of a polymeric
polyelectrolyte. A stable suspension was obtained by
ultrasonication at room temperature for 30 min. Two
polymers were used: polydiallyldimethylammonium
chloride (PDADMAC, MW \ 200,000, Aldrich) and
polyethyleneimine (PEI, MW = 55,000, Aldrich).
Adsorption of these polymers on the BaTiO3 surface
produces positively charged particles, and the resulting
electrostatic repulsion stabilizes the suspension. The
suspension was then centrifuged and the solid phase
washed twice with 100 mL water to remove the excess
polyelectrolyte. The powder was then dispersed in
107 mL of a solution containing 0.002 mol L-1 of
ZrO(NO3)2 * 6H2O (Aldrich). The [Zr]/[BaTiO3]
molar ratio was 0.1. Subsequently, 107 mL of a
0.008 mol L-1 NH4OH solution was added dropwise
to the suspension under stirring. After 12-h aging at
room temperature the solid phase was separated by
centrifugation. The resulting powder was thoroughly
washed with water and finally freeze-dried.
Ni(OH)2 coating
Appropriate amounts of Ni(NO3)2 * 6H2O (Aldrich)
and NH4OH (25% in water, Aldrich) were dissolved
in 50 mL of water obtaining a clear blue solution
with [Ni] = 0.2 mol L-1 and [NH4OH]/[Ni] = 4
(where [Ni] denotes the overall nickel concentration).
The blue color is due to the formation of the
Ni(NH3)62? amino complex. The suspension obtained
by dispersing 2 g of BaTiO3 powder in the precursor
solution ([Ni]/[BaTiO3] = 1.2) was heated at
1 �C min-1 up to 90 �C and kept at the final
temperature for 8 h while stirring. The final precip-
itate was repeatedly washed with water and then
freeze-dried.
Characterization
Morphology and internal structure of the particles
were investigated by scanning electron microscopy
(SEM, LEO 1450VP) and transmission electron
microscopy (TEM, JEOL J2010 and FEI Tecnai
F20). The TEM was equipped with an energy-
dispersive electron microprobe (EDS, Oxford Instru-
ments) and electron diffraction (ED). Phase compo-
sition and crystal structure were studied using X-ray
diffraction (Philips PW1710, Co Ka radiation, graph-
ite monochromator, 2h range: 20–130�, 2h step:
0.025�, sampling time: 10 s).
Results
Y2O3 coating
TEM observation (Fig. 1a) shows the formation of a
homogeneous and smooth coating with a thickness of
about 20 nm. The shell is composed of a Y
compound, as indicated by the EDS spectrum of
J Nanopart Res (2010) 12:623–633 625
123
Fig. 1c. When precipitation is performed without the
BaTiO3 particles in the same experimental condi-
tions, it produces spherical particles with a uniform
diameter of 300 nm. The XRD pattern of these
particles only displays three broad humps, suggesting
the presence of a predominantly amorphous material.
The thermogravimetric and differential thermal anal-
ysis (TG-DTA) indicates, according to previous
results (Aiken et al. 1988), that the particles are
composed of hydrated yttrium basic carbonate,
Y(OH)CO3 * H2O. Thus, it can be assumed that the
shell grown on the BaTiO3 cores consists of the same
compound. Only the reflections of BaTiO3 can be
observed on the XRD pattern (Fig. 2) of the as-coated
powder, indicating that the coating is mainly amor-
phous or poorly crystalline, as also suggested by the
faint circles observed in the ED pattern reported in
the inset of Fig. 1b. According to the high-resolution
image of Fig. 1b, the shell region is composed of
small nanocrystals with a size of the order of 5 nm
embedded in an amorphous matrix. Calcination at
700 �C for 2 h results in the complete decomposition
of the yttrium basic carbonate with formation of
crystalline Y2O3 with cubic bixbyte structure,
2 4 6 8 10Energy (keV)
0.0
0.2
0.4
0.6
cps
C
O
Cu
Y
Y
Ba
TiBa
Cu
Cu
(a)
(c)
(d) (e)
(b)Fig. 1 BaTiO3 particles
coated with yttrium basic
carbonate. a, b As-coated
particles. Part a: low-
resolution TEM image. Part
b: high-resolution TEM
image of the shell region.
The inset shows the ED
pattern of the shell. c EDS
spectrum of the shell
region. The peak at 1.9 keV
corresponds to Y. d, eParticles calcined at
700 �C. Part d: low-
resolution TEM image. Part
e: high-resolution TEM
image of the shell region
626 J Nanopart Res (2010) 12:623–633
123
as illustrated by the XRD pattern of Fig. 2. Typical
high-resolution TEM images of the shell region after
calcination are reported in Fig. 1d–e. The continuous
and relatively smooth coating consists of Y2O3
nanocrystals with sizes in the range of 5–15 nm.
Formation of a reaction product layer between the
BaTiO3 core and the oxide shell was revealed neither
by XRD nor by HRTEM. However, solid-state
diffusion of Y3? within the perovskite lattice cannot
be excluded.
Dy2O3 coating
The morphology of the coating is slightly different
from that observed in the case of yttrium basic
carbonate. According to the high-resolution TEM
images of Fig. 3, the shell consists of a mixture of
amorphous nano regions and nanocrystals with a size
of the order of 5 nm. Often, the lattice fringes of
these nanocrystals are oriented parallel to the surface
of the BaTiO3 particles (Fig. 3b). As the BaTiO3
particles are single crystals (see Fig. 3e), the lattice
fringes displayed in Fig. 3a, b correspond to the
nanocrystals of the coating material. EDS analysis
(Fig. 3c) indicates that the shell consists of a
dysprosium compound. Previous studies (Matjievic
and Hsu 1987; Aiken et al. 1988; Tok et al. 2006)
suggest that the precipitation product, obtained by
urea hydrolysis from solutions containing trivalent
rare-earth ions such as Gd3?, Sm3?, Eu3?, and Tb3?,
is the hydrated rare-earth basic carbonate. In agree-
ment, the weight loss (&27%) and the TG-DTA
analysis performed on the precipitate obtained in the
absence of BaTiO3 are compatible with the compo-
sition Dy(OH)CO3 * H2O. Because of the small
crystal size and the relatively small amount of
coating material, the corresponding peaks are not
observed in the XRD pattern of the as-coated powder
(Fig. 4). Again, after calcination at 700 �C for 2 h,
the shell transforms in nanocrystalline Dy2O3 with
cubic bixbyte structure. Typical TEM images of the
calcined particles are shown in Fig. 3d–e. The surface
of the BaTiO3 particles is coated with Dy2O3
nanocrystals with size of 5–20 nm. High-resolution
observation indicate a random orientation of the
dysprosia nanocrystals. The manifest lattice fringes
of the core correspond to the 100 planes of BaTiO3
and indicate the single crystal nature of the particles.
ZrO2 coating
The TEM images of Fig. 5 illustrate the morphology
of the coated particles. The shell is very irregular and
composed of small nanoparticles with a diameter of
3–7 nm forming larger irregular agglomerates. The
crystal structure of the coating depends on the
polymer which was adsorbed at the surface of
BaTiO3. An amorphous phase (most likely hydrous
zirconia, as indicated by EDS analysis, Fig. 5d) is
obtained in the presence of PDADMAC, while
nanocrystalline zirconia is observed with PEI. The
interplanar distances calculated from the lattices
fringes were in good agreement with those of ZrO2,
although it was not possible to discriminate between
the monoclinic and the tetragonal polymorphs. It is
worth noting that the precipitate obtained in the
absence of the BaTiO3 particles consisted of hydrous
amorphous zirconia. In the case of PDADMAC, the
high-resolution TEM images of the BaTiO3 surface in
the regions where no coating was apparently visible
in the low-resolution observation, showed the pres-
ence of a very thin continuous layer of amorphous
zirconia with a thickness of few nm, as illustrated in
Fig. 5c.
Ni(OH)2 coating
As shown in Fig. 6, the as-coated particles do not
have a conventional core–shell structure. Relatively
large and irregular hexagonal lamellae (diameter:
100–200 nm, thickness: 10–50 nm) with different
0
500
1000
20 40 60 802theta
Inte
nsi
ty (
a.u
.)
YY Y Y
BT
BTBT
BT
BT
BT
BT
#1
#2
Fig. 2 XRD patterns (Co Ka radiation) of BaTiO3 particles
coated with Y(OH)CO3. Pattern #1: as-coated powder. Pattern
#2: powder calcined at 700 �C. BT tetragonal BaTiO3, Y cubic
Y2O3
J Nanopart Res (2010) 12:623–633 627
123
orientations have grown on the BaTiO3 surface. EDS
analysis and measurements of the lattice fringe
spacing indicate that the lamellae consist of b-
Ni(OH)2 with hexagonal brucite structure, in agree-
ment with the XRD pattern of the sample. The basal
surfaces of the lamellae correspond to the (001)
lattice planes. It has been observed that the hydroxide
lamellae have the tendency to grow with the [001]
direction perpendicular to the BaTiO3 surface. In
several cases, the (002) planes form an angle of about
71� with the (100) planes of the substrate, as shown in
Fig. 6c. Although most of the nickel hydroxide
lamellae are located onto the BaTiO3 particles,
isolated agglomerates of Ni(OH)2 nanocrystals are
also observed. Calcination of the powder for 2 h at
400 �C results in the decomposition of nickel
hydroxide to NiO.
Discussion
The above results indicate that BaTiO3 submicron
particles can be coated with different compounds,
including Y(OH)CO3, Dy(OH)CO3, ZrO2, and
2 4 6 8 10Energy (keV)
0
2
4
6
8
cps
O
Cu
Dy
Dy
Ba
Ba
Ti
Ba Dy
Dy
Dy
Dy
Dy
Cu
DyCu
(a) (b)
(c)
(d) (e)
Fig. 3 BaTiO3 particles
coated with dysprosium
basic carbonate. a, b High-
resolution TEM images of
the shell region of the as-
coated particles. c EDS
spectrum of the shell
region. Peaks at 1, 1.3, 6.5,
7.2, 7.6, and 8.4 keV
correspond to Dy. d, eParticles calcined at
700 �C. Part d: low-
resolution TEM image. Part
e high-resolution TEM
image of the shell region
628 J Nanopart Res (2010) 12:623–633
123
Ni(OH)2, using simple and relatively inexpensive
precipitation methods. Precipitation with urea is
particularly suitable to produce very homogeneous
and smooth coatings of rare-earth compounds. It is
well established (Matjievic and Hsu 1987; Aiken
et al. 1988) that hydrolysis of urea in aqueous media
yields ammonia and cyanate ions.
ðNH2Þ2CO! NHþ4 þ OCN�
In acidic solution, cyanate ions react rapidly accord-
ing to
OCN� þ 2Hþ þ H2O! CO2 þ NHþ4
whereas, in neutral and alkaline solutions, carbonate
ions and ammonia are formed
OCN� þ OH� þ H2O! NH3 þ CO2�3
Yttrium and lanthanide ions are slightly hydrolyzed
in water to [MOH(H2O)n]2?. The precipitation of the
basic carbonate can, therefore, be described by the
reaction
MOH H2Oð Þn� �2þþCO2 þ H2O
! M(OH)CO3 � H2Oþ 2Hþ þ ðn� 1ÞH2O
The deposition of the basic carbonate shell is
probably driven by electrostatic interactions. The
pH of the urea solution decreases from &6 to 5
during heating and then, at the final constant
temperature of 95 �C, it slowly increases up to 7.2
after 3 h. This rise in pH is related to the hydrolysis
of urea. The isoelectric point (iep) of BaTiO3 is in the
pH range 3–10 depending on the surface chemistry
and the solid loading (Tripathy and Raichur 2008;
Neubrand et al. 2000). Dissolution of Ba2? ions from
the BaTiO3 surface occurs progressively in water
with formation of a TiO2-like surface and the iep
shifts to acidic pH. Therefore, a relatively low iep is
expected for the BaTiO3 particles suspended in the
urea solution at 95 �C. The iep of Y(OH)CO3 is at
pH & 8.5 (Sprycha et al. 1992). As a consequence,
the two kinds of particles are likely to have opposite
surface charge in the pH windows 5 to 7 correspond-
ing to urea decomposition, and the precipitation of
Y(OH)CO3 can directly occur on the surface of
BaTiO3. Formation of BaCO3 was not detected in the
XRD patterns of the as-coated powders (Figs. 2 and
4) meaning that barium leaching from the BaTiO3
surface is not severe.
The above approach cannot be applied to the
coating of BaTiO3 with zirconia. The iep of ZrO2 is at
pH of 5–6 (Fengqiu et al. 2000; Rao et al. 2007).
This is the same pH of the urea solution during the
initial hydrolysis. Consequently, the fine zirconia
particles originated by hydrolysis will have the
tendency to agglomerate in bigger particles rather
than forming a layer on the BaTiO3 surface. Indeed,
formation of relatively large (1–10 lm) hydrous
zirconia particles with irregular shape was observed
using urea as precipitating agent. The surface charge
and iep can be modified by adsorption of suitable
polyelectrolytes. Both PEI and PDAMAC are cat-
ionic polyelectrolytes. Thus, adsorption of the poly-
mers on the BaTiO3 particles should impart a positive
charge to the surface and let the iep move to values
[10. Accordingly, both polymers provided a stable
suspension. When PEI or PDADMAC are not
adsorbed on the BaTiO3 particles, zirconia precipita-
tion leads to the separate formation of irregular
amorphous particles rather than a coating. Thus, the
adsorption of a cationic polyelectrolyte is quite
effective to induce adhesion of the ZrO2 particle on
the BaTiO3 surface. The pH of the suspension after
addition of the ZrO(NO3)2 solution was &2.8 and
gradually increased up to &9.6 as a consequence of
ammonia addition. In acidic conditions, aqueous
solutions of zirconyl salts spontaneously hydrolyze
with formation of [Zr4(OH)8(H2O)16]8? tetramers
(Brinker and Scherer 1990). At higher pH,further
hydrolysis and condensation first yield stable nuclei
and then small (3 nm) nanoparticles. Deposition of
0
500
1000
20 30 40 50 60 70 80
2theta
Inte
nsi
ty (
a.u
.)
BT
BT
BT
BT
BT
BT
BT
Dy
Dy Dy Dy#2
#1
Fig. 4 XRD patterns (Co Ka radiation) of BaTiO3 particles
coated with Dy(OH)CO3. Pattern #1: as-coated powder. Pattern
#2: powder calcined at 700 �C. BT tetragonal BaTiO3, Dy
cubic Dy2O3
J Nanopart Res (2010) 12:623–633 629
123
ZrO2 nanoparticles on the precoated BaTiO3 should
be possible in the pH range 6–10, when the two kinds
of particles are oppositely charged. However, the
obtained coating is rather irregular (Fig. 5) and
suggests that agglomeration of the zirconia nanopar-
ticles during precipitation occurred to a significant
Fig. 5 BaTiO3 particles
coated with ZrO2. a–c After
PDADMAC adsorption.
Part a: Low-resolution
TEM image. Parts b–c:
high-resolution TEM
images of the surface region
of the particles. d EDS
spectrum of the shell
region. The peak at
&2.0 keV corresponds to
Zr. e, f After PEI
adsorption. Part a: low-
resolution TEM image. Part
b: high-resolution TEM
image of the shell region
630 J Nanopart Res (2010) 12:623–633
123
extent. This indicates that the zeta potential of
zirconia was negative but not strong enough to
prevent agglomeration.
The peculiar morphology of the BaTiO3–Ni(OH)2
particles (Fig. 6) suggests a different coating mech-
anism. Indeed, given the strongly alkaline pH (11.2)
of the precursor solution, both kinds of particles are
expected to have a negative surface charge and
repulsion should dominate. The starting Ni2?-ammo-
nia solution with a total nickel concentration of
0.2 mol L-1 is stable at room temperature because of
the formation of the amino complex Ni(NH3)62?.
However, the stability of this complex decreases with
increasing temperature and the supersaturation of the
solution will gradually rise during heating, eventually
leading to crystallization of Ni(OH)2. In general,
heterogeneous nucleation of a solid phase from
solution requires a lower activation energy than
homogeneous nucleation. This is because the solid–
solid interfacial energy is smaller than the solid–
liquid interfacial energy. Nucleation of Ni(OH)2 can
therefore take place at a lower supersaturation on the
BaTiO3 particle surface than in solution. After
formation of the heteronuclei on the solid substrate,
crystal growth occurs along the directions of faster
crystallization, resulting in the formation of thin
lamellar crystals (Fig. 6). The larger hexagonal basal
faces correspond to the (001) crystallographic planes.
This is the most common morphology observed for b-
Ni(OH)2 particles obtained by precipitation in alka-
line environment (Liang et al. 2004; Meyer et al.
2004; Wang et al. 2006).
Summary and conclusions
The process of precipitation from solution is partic-
ularly well suited for coating BaTiO3 submicron
particles with a thin shell of a different compound.
Homogeneous and smooth nanocoatings of
Y(OH)CO3 and Dy(OH)CO3 were obtained by using
urea as precipitating agent. Formation of the coating
Fig. 6 TEM images of
BaTiO3 particles coated
with Ni(OH)2. a Typical
morphology corresponding
to a BaTiO3 particle
surrounded by Ni(OH)2
lamellae with different
orientations. b High-
resolution image of the
basal surface of a Ni(OH)2
lamellar crystal. The lattice
fringes correspond to the
(100) planes. c Ni(OH)2
lamellar crystal grown on
the BaTiO3 surface with the
[001] direction
perpendicular to the BaTiO3
surface
J Nanopart Res (2010) 12:623–633 631
123
is mainly driven by electrostatic interactions. This
method can be probably extended to basic carbonate
coatings of other rare-earth elements. Irregular
zirconia coatings were prepared by precipitation
from zirconyl nitrate solution using ammonia after
adsorption of a cationic polymeric polyelectrolyte
(PEI or PDADMAC) on the BaTiO3 particles. The
polymer imparts a positive charge to the surface,
promoting the adhesion of the zirconia nanoparticles.
Nanocomposite Ni(OH)2–BaTiO3 particles were syn-
thesized by inducing heterogeneous nucleation and
growth of Ni(OH)2 lamellar crystals on the BaTiO3
surface. The different shell compounds can be
converted in the corresponding nanocrystalline oxi-
des by calcination. The described approach can be
used as an alternative to mechanical wet mixing for
controlled doping of dielectric and ferroelectric
materials and for the fabrication of composite mate-
rials with specific geometry of the two-phase assem-
bly. More generally, chemical coating of fine
particles allows for the design of materials with
specific structure and properties.
Acknowledgment Partial financial support from the Ministero
dell’Universita e della Ricerca (FISR Project ‘‘Nanosistemi
inorganici ed ibridi per lo sviluppo e l’innovazione di celle a
combustibile’’) is gratefully acknowledged.
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