innovation hire service - Hy-Ram

engineering excellence

D E S I G N , M A N U FA C T U R E A N D S U P P LY O F S P E C I A L I S T T O O L S A N D E Q U I P M E N T

T O T H E U T I L I T Y I N D U S T R Y

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Formed in 1976, Hy-Ram Engineering Co. Ltd has established itself as a leading design and manufacturer of

specialist equipment for both plastic and metallic distribution pipelines…worldwide!

Principally working across water, gas, wastewater, landfill and industrial sectors, Hy-Ram

provide a range of products and services essential for the provision, installation and maintenance of utility

distribution networks.

Hy-Ram’s core product range includes Automated Butt Fusion and Electrofusion equipment, Underpressure

drilling equipment, Squeeze off and Pipe Cutting equipment. ‘In-house’ developments of specialist Water

Valves and Fittings have further diversified our comprehensive product range.

In addition, Hy-Ram also work collaboratively with ‘key’ partners, an element of this is their alignment with

‘brand leading’ suppliers in order to distribute the ‘complete utility tooling package’

Much of Hy-Ram’s success is attributed to its reputation for good quality and well engineered products…

manufactured and produced at competitive prices. To achieve this reputation, for many years, Hy-Ram has

integrated with major worldwide Gas companies and regional water companies and has developed into an

important supplier to the UK utility sector and the wider International markets.

Equipment is available for Sale or Hire from a National Sales Team and UK Depot Network. Hy-Ram’s

headquarters and principle manufacturing site is located in Mansfield, England, other facilities are strategically

located in London, Scotland and Bury.

Hy-Ram’s…commitment to quality…Hy-Ram continues to build on over 35 years of experience by investing in systems, resources and above

all the specialist skills and dedication of our personnel. We are accredited by LRQA to BS EN ISO 9001:

2008 and understand the necessity of implementing strict procedures to control both quality and

service. The ‘scope’ of our approval covers ALL aspects of our business…. ‘The design, manufacture, sale,

hire and repair of tools, equipment and other associated products applicable to the gas, water and

industrial markets’.

Every effort has been made to make the information in this brochure as accurate and up-to-date as possible.

Hy-Ram operates a policy of continuous improvement and therefore reserves the right to modify product

specifications without notice. All products supplied are subject to Hy-Ram ‘conditions of sale’ or ‘conditions of

hire’, copies of which are available on request. If you have any questions relating to the products or services in

this brochure, please contact our Sales Office 0n +44 (0)1623 422982.

Hy-Ram is associated with a number of industry trade organisations designed to influence and improve

industry procedures, safe practice, equipment specification and innovation.

Hy-Ram is proud to be associated with...

Our dedication to excellence…

Hy-Ram Engineering Co. Ltd

Head Office - Mansfield

Scotland - West Lothian

South East - Enfield

North West - Bury

T : 0 1 6 2 3 4 2 2 9 8 2 F : 0 1 6 2 3 6 6 1 0 2 2 E : e n q u i r i e s @ h y r a m . c o m W : w w w . h y r a m . c o m 2

contents

Equipment & Tooling 3

Butt Fusion 4

Electrofusion 7

Ancillary Equipment 15

PE Pipe Squeeze Off 17

Pipe Cutting 22

Underpressure Drilling 27

Gas Tooling 34

Water Tooling 41

Trenchless 52

Flow Stopping 54

General Tooling 58

Pipe Fittings & Valves 67

Specialist Valves & Saddles 68

Flange Adapters / Couplings 73

Electrofusion Fittings 73

Stainless Steel Fittings 74

Hire 75

Repair, Service & Calibration 77

3

Tooling quality, reliability and performance is critical to the successful

progress of a pipeline project. The right tool for all the circumstances

is essential if unnecessary delays are to be prevented. Ease of

operation coupled with safety are important and we are continually

improving our designs with new features and innovating solutions to

help improve productivity, efficiency and safety.

Hy-Ram manufacture and supply a wide range of Equipment and Tooling for the Gas and Water

pipeline industries. Whether your requirement is for a simple hand-tool, a fully automated butt

fusion machine or for professional technical advice on any

Hy-Ram equipment - our Sales and Engineering Teams are waiting to assist.

Hy-Ram supply a comprehensive range of Butt Fusion machines and accessories for jointing PE pipes up to a maximum of 1600mm diameter. Being a long established manufacturer of this equipment, we can offer our expertise and advice worldwide for any plastic pipe welding enquiry.

Our range covers small and large bore in both ‘workshop’ and ‘field’ formats. A full repair and calibration service is also available on most types of equipment.

Butt Fusion

Small Diameter Field Butt Fusion Machines

Fully AutomaticSmall Bore ‘Field’ Butt Fusion Machines: 63mm – 400mm diameter…Hy-Ram has manufactured high quality Butt Fusion machines for the world-wide market since the early 1980’s. Our current range of Superweld machines is available in Fully Automatic, Semi Automatic and Manual formats.

Constantly improved in terms of practical design features and software upgrades, the latest version brings together a machine packed with innovative ideas in order to ensure that the Superweld range remains a favourite with both purchasers and hirers alike.

Hy-Ram: Fully-Automatic Butt Fusion Machines - Superweld The Fully Automatic Superweld range incorporates all the features and refinements expected from a leading manufacturer… including…

o Compact, lightweight, robust designo Narrow width construction and convenient handles for trench useo Easily converted on site for ‘pupping’ capability (most machines)o Automatic, fully floating ‘lock-on’ Trimmero Roller mounted, fully floating ‘drop-on’ Hotplateo Capacity to weld various polymers including: Polyethylene, Polypropylene and

Polybutene (Flexalen PB – pipe system)

BFM 315 Superweld Fully Automatic Butt Fusion Machine

At the heart of the Fully-Automatic system is the Superweld Electro/Hydraulic Control Unit featuring…

o Fully programmed ‘menu -driven’ software with all pipe Diameter/ SDR combination welding parameters for a variety of pipe types

o Database memory with up to 500 joint historyo Joint Data Download via Handheld printer or USB Memory sticko Bespoke Joint Data Analysis software for recording and analysing joint quality,

operator performance, joint integrity and so on.o ‘Dummy Joint’ procedure for first weld / hotplate cleaningo Automatic Drag measuremento Automatic pressure, time and temperature monitoring throughout the fusion

processo Hy-Ram’s unique method of accurate Drag assessmento Pipe slippage detectiono Early Clamp removal detectiono Easy to understand ‘Error message’ displayo Programmable PIN access and project numbers

Equipment & Tooling

Equipment & Tooling


Hy-Ram supply a comprehensive range of Butt Fusion machines and accessories for jointing PE pipes up to a maximum of 1600mm diameter. Being a long established manufacturer of this equipment, we can offer our expertise and advice worldwide for any plastic pipe welding enquiry.

Our range covers small and large bore in both ‘workshop’ and ‘field’ formats. A full repair and calibration service is also available on most types of equipment.

Butt Fusion

Small Diameter Field Butt Fusion Machines

Fully AutomaticSmall Bore ‘Field’ Butt Fusion Machines: 63mm – 400mm diameter…Hy-Ram has manufactured high quality Butt Fusion machines for the world-wide market since the early 1980’s. Our current range of Superweld machines is available in Fully Automatic, Semi Automatic and Manual formats.

Constantly improved in terms of practical design features and software upgrades, the latest version brings together a machine packed with innovative ideas in order to ensure that the Superweld range remains a favourite with both purchasers and hirers alike.

Hy-Ram: Fully-Automatic Butt Fusion Machines - Superweld The Fully Automatic Superweld range incorporates all the features and refinements expected from a leading manufacturer… including…

o Compact, lightweight, robust designo Narrow width construction and convenient handles for trench useo Easily converted on site for ‘pupping’ capability (most machines)o Automatic, fully floating ‘lock-on’ Trimmero Roller mounted, fully floating ‘drop-on’ Hotplateo Capacity to weld various polymers including: Polyethylene, Polypropylene and

Polybutene (Flexalen PB – pipe system)


At the heart of the Fully-Automatic system is the Superweld Electro/Hydraulic Control Unit featuring…

o Fully programmed ‘menu -driven’ software with all pipe Diameter/ SDR combination welding parameters for a variety of pipe types

o Database memory with up to 500 joint historyo Joint Data Download via Handheld printer or USB Memory sticko Bespoke Joint Data Analysis software for recording and analysing joint quality,

operator performance, joint integrity and so on.o ‘Dummy Joint’ procedure for first weld / hotplate cleaningo Automatic Drag measuremento Automatic pressure, time and temperature monitoring throughout the fusion

processo Hy-Ram’s unique method of accurate Drag assessmento Pipe slippage detectiono Early Clamp removal detectiono Easy to understand ‘Error message’ displayo Programmable PIN access and project numbers

Hy-Ram supply both ‘Field’ and

‘Workshop’ Butt Fusion machines

from 63mm – 1600mm diameter.


A v a i l a b l e t o H i r e R e p a i r & S e r v i c e a v a i l a b l e 5

Fully AutomaticModels Available

Product code Size range (Diameter) Fully-Automatic Semi- Automatic

Manual

BFM180 63 – 180mm 4 4 4

BFM250 90– 250mm 4 4 4

BFM315 90 – 315mm 4 4 4

BFM400 250 – 400mm 4 4 4

Data Download Options…

Recent developments have meant that Hy-Ram can now offer a Joint Data Download option via a USB Memory Stick. The Stick comes pre-programmed with bespoke software and allows data capture and subsequent transfer to a PC. Then by using Hy-Ram’s unique software, the joint data transferred can be viewed, analysed and presented in a number of ways dependent on operator requirements. Example images of Hy-Ram’s standard software package are shown…

Hy-Ram has the facility to ‘tailor-design’ software analysis programs to suit individual customers requirements.

Download Software - Search OptionDownload Software - Joint Listing Download Software options for visual representation

Manual & Semi Automatic

BFM250 Superweld Manual machine

BFM250 Superweld Semi-auto machine

In the case of Semi-Automatic machines, there is an option of a Data-logging unit which will continuously monitor and record time, pressure and tempera-ture throughout the jointing process. These jointing parameters are stored in memory for subsequent data-download.

Data-Logging Unit Liners available to suit ALL pipe diameters

Small Diameter Fabrication Butt Fusion Machines

Fabrication Machines

BFM180WS Workshop Machine

Workshop’ Small Bore Butt Fusion Machines

Hy-Ram has expanded the range of Superweld Fully-Automatic machines.To accompany the range of ’field’ machines... Hy-Ram has also developed ’workshop’ units up to 500mm diameter for continual welding on a production basis.

Working in conjunction with leading fabricated pipe fitting manufacturers, we have been able to optimise the machine capacity and functions in order to give a very simple, highly competitive, robust, reliable unit.

The machines are all Fully-Automatic (CNC) format suitable for welding PE, PP, PVDF and other thermoplastic pipes and fittings.

Model Size Range (Diameter) Power Fully Automatic

BFM180WS 63-180 110V, 50HZ, 2.6KW 4

BFM250WS 90-250 110V, 50HZ, 3.1KW 4

BFM315WS 90-315 110V, 50HZ, 4.3KW 4

BFM400WS 200-400 110V, 50HZ, 6.8KW 4

BFM500WS 250-500 240V, 50HZ, 10.5KW 4

Large Diameter Field Butt Fusion Machines

Semi & Fully Automatic

Fully-Automatic Controller

Data-Logging Unit

PT800 with Crane

Hy-Ram supply both ‘Field’ and ‘Workshop’ Butt Fusion Machines from 63mm – 1600mm diameter.

Large Bore ‘Field’ and ‘Workshop’ Butt Fusion Machines: 500mm – 1600mm diameter…

Through our ten year association with KWH... Hy-Ram are able to offer a range of Butt Fusion machines up to 1600mm diameter.KWH Pipe Technology are world leaders in the development of welding technology for polyethylene pipework systems up to 1600mm diameter and up to 20 bar pressure. The range of products includes equipment for joining straight pipes by using butt fusion or extrusion welding, band saws, factory welding machines for production of fittings and apparatus for supervision of welding quality and control of welding parameters.The PT series of ’Field’ machines offered...

Model Size Range (Diameter) Power LDU Data-Logging compatibility

Fully-Automatic available

Crane with electric Hoist

option

PT500 200 – 500mm 230 V, 8.4 KW 4 4

PT630 315 – 630mm 400 V, 11.5 KW 4 4

PT800 450 – 800mm 400 V, 13.9 KW 4 4

PT1000 630 – 1000mm 400 V, 17.4 KW 4 4

PT1200 630 – 1200mm 400 V, 21.7 KW 4 4

PT1600 1000 – 1600mm 400 V, 54.0 KW 4 4

USB Download Option

Printer Option

E q u i p m e n t & T o o l i n g


Fully AutomaticModels Available

Product code Size range (Diameter) Fully-Automatic Semi- Automatic

Manual

BFM180 63 – 180mm 4 4 4

BFM250 90– 250mm 4 4 4

BFM315 90 – 315mm 4 4 4

BFM400 250 – 400mm 4 4 4

Data Download Options…

Recent developments have meant that Hy-Ram can now offer a Joint Data Download option via a USB Memory Stick. The Stick comes pre-programmed with bespoke software and allows data capture and subsequent transfer to a PC. Then by using Hy-Ram’s unique software, the joint data transferred can be viewed, analysed and presented in a number of ways dependent on operator requirements. Example images of Hy-Ram’s standard software package are shown…

Hy-Ram has the facility to ‘tailor-design’ software analysis programs to suit individual customers requirements.

Download Software - Search OptionDownload Software - Joint Listing Download Software options for visual representation

Manual & Semi Automatic

BFM250 Superweld Manual machine

BFM250 Superweld Semi-auto machine

In the case of Semi-Automatic machines, there is an option of a Data-logging unit which will continuously monitor and record time, pressure and tempera-ture throughout the jointing process. These jointing parameters are stored in memory for subsequent data-download.

Data-Logging Unit Liners available to suit ALL pipe diameters

Small Diameter Fabrication Butt Fusion Machines

Fabrication Machines

BFM180WS Workshop Machine

Workshop’ Small Bore Butt Fusion Machines

Hy-Ram has expanded the range of Superweld Fully-Automatic machines.To accompany the range of ’field’ machines... Hy-Ram has also developed ’workshop’ units up to 500mm diameter for continual welding on a production basis.

Working in conjunction with leading fabricated pipe fitting manufacturers, we have been able to optimise the machine capacity and functions in order to give a very simple, highly competitive, robust, reliable unit.

The machines are all Fully-Automatic (CNC) format suitable for welding PE, PP, PVDF and other thermoplastic pipes and fittings.

Model Size Range (Diameter) Power Fully Automatic

BFM180WS 63-180 110V, 50HZ, 2.6KW 4

BFM250WS 90-250 110V, 50HZ, 3.1KW 4

BFM315WS 90-315 110V, 50HZ, 4.3KW 4

BFM400WS 200-400 110V, 50HZ, 6.8KW 4

BFM500WS 250-500 240V, 50HZ, 10.5KW 4

Large Diameter Field Butt Fusion Machines

Semi & Fully Automatic

Fully-Automatic Controller

Data-Logging Unit

PT800 with Crane

Hy-Ram supply both ‘Field’ and ‘Workshop’ Butt Fusion Machines from 63mm – 1600mm diameter.

Large Bore ‘Field’ and ‘Workshop’ Butt Fusion Machines: 500mm – 1600mm diameter…

Through our ten year association with KWH... Hy-Ram are able to offer a range of Butt Fusion machines up to 1600mm diameter.KWH Pipe Technology are world leaders in the development of welding technology for polyethylene pipework systems up to 1600mm diameter and up to 20 bar pressure. The range of products includes equipment for joining straight pipes by using butt fusion or extrusion welding, band saws, factory welding machines for production of fittings and apparatus for supervision of welding quality and control of welding parameters.The PT series of ’Field’ machines offered...

Model Size Range (Diameter) Power LDU Data-Logging compatibility

Fully-Automatic available

Crane with electric Hoist

option

PT500 200 – 500mm 230 V, 8.4 KW 4 4

PT630 315 – 630mm 400 V, 11.5 KW 4 4

PT800 450 – 800mm 400 V, 13.9 KW 4 4

PT1000 630 – 1000mm 400 V, 17.4 KW 4 4

PT1200 630 – 1200mm 400 V, 21.7 KW 4 4

PT1600 1000 – 1600mm 400 V, 54.0 KW 4 4


ElectrofusionHy-Ram offer a complete range of tools, equipment and fittings for the electrofusion of PE pipes. Our range, available for Sale or Hire includes; control boxes, scrapers, clamps, drive keys, wipes and so on.

Electrofusion Control Units

Electrofusion Boxes

Datsfuse Act 2/3 Electrofusion Box

Features and Benefits summaryStandardo Barcode automatic fitting

recognitiono Barcode scannero Ambient temperature

compensationo Error lock out c/w supervisor

releaseo Operator ID card for QA solutionso Supervisor ID card for QA solutionso Job location and contract cards3x upgrades available:o Prove-It Clampo Remote wireless communicationo GPS Locationo GPS Location

Prove it Clamp 63 - 180mm

The New Hy-Ram Datafuse Act2/3 Electro Fusion Box Features and Benefits summary:o Safety, Strength, Flexibility, Reliabilityo Welds all electro fusion fittings 8v to 48v (710mmØ) o Welds long burn fittings (4500 seconds) o Large alpha-numeric display o Flexible welding modes o End of weld cooling time o Flexible data logging o Data log download format /USB encrypted data o Data log entry options o Data download manager o Programmable calibration periods o Extended fault finding information o Operating languages All of the above is standard for both the Act2 and Act3.Hy-Ram Datafuse Act3 o Full Automatic Welding using Barcode Scanner Allows only authorised welders to operate the

equipment. o Welders information logged on every weld.o Works in conjunction with ‘Error Lock-out’ for best possible QA of Electro-fusion joint.Description: The unit can be set to lock operation when specified faults are detected. This will require a supervisor to access the problem then unlock the unit. “Prove-It” Alignment Clampo The PROVE-IT Clamp is a new accessory to the Hy-Ram Datafuse Act3 range of equipment. o The clamp uses wireless technology to transmit a signal to the Electro-fusion control box that the

clamp is present during the welding cycle.o The unit can be set to lock the electrofusion control box if not present and is logged with a unique

serial number. o The unit is capable of alignment and re-rounding of 63mm to 180mm pipe and gives operators and

clients complete peace of mind that the clamp is in use as it should be.Description: Using a wireless “mobile phone” communication, data can be received from and sent to the welding unit. This information can be the data log memory or the error lock out. The emailed data can be sent to any email address of your choice, and can be sent as XML format to allow a Web Server to filter and present the data, or it can be sent as the standard USB memory pen download format.

MAXIFUSE™ Proxima Control Box

MAXIFUSE™ Proxima Control Box Hy-Ram offer the MAXIFUSE™ Proxima series of multimodal electrofusion processors. These boxes can cater for a wide variety of fittings and can fuse most electrofusion fittings. Choose from manual, automatic (for use with embedded resistor fittings), and bar code reading options. Fusion event locations can also be recorded through GPS.

Electrofusion Clamping

Re-rounding tools

B

E

A

CD

Re-rounding ToolsA complete range of Re-rounding Clamps from 16mm up to 400mm diameter are available for use on PE pipes prior to electrofusion where ovality has been caused by storage or manufacture.

Product code Description

A 089-000097 16-32mm Multi-size Re-rounding Tool

B 089-000098 20mm Nutcracker Type Re-rounding Tool





C 089-000085 63mm Hinged Collar Type Re-rounding Tool







D 089-000105 200mm Split Collar Type Re-rounding Tool



E 089-000401 Segmented collar 315mm with ratchet



300-000220 Reducing shell set 400-355mm

Hydraulic Re-rounding Clamp

Large Diameter Hydraulic Re-rounding ClampUsed for re-rounding large diameter PE pipe prior to use with electrofusion couplers. Operating size can be varied by addition of reducing shells.


089-000334 Hydraulic Re-rounding clamp + pump 400mm

604-000010 Set of reducing shells (3 pcs) 400 to 355mm








Alignment Clamps

EFRAC 16-32 Uni-ClampEFRAC 20-40 Uni-Clamp

‘Black’ Range Electrofusion ClampsBrand new range of precision engineered clamps designed to be tough, strong, rigid and amongst the most accurate clamps available!Manufactured using the latest water-jetting techniques, the clamps have a ‘feel of quality’… more importantly they remain ‘rigid’ even under arduous pipe/site conditions where lesser clamps would deflect and loose accuracy of alignment.

EFRAC 16-32 and 20-40 Uni-Clamp; Restraining and Alignment ClampCompact, powerful Clamp with capability for straight, reducing and elbow fittings.

Product code Description Size Diameter Range

089-000433 EFRAC 16-32 Uni-Clamp 16, 20, 25 and 32mm




ElectrofusionHy-Ram offer a complete range of tools, equipment and fittings for the electrofusion of PE pipes. Our range, available for Sale or Hire includes; control boxes, scrapers, clamps, drive keys, wipes and so on.

Electrofusion Control Units

Electrofusion Boxes

Datsfuse Act 2/3 Electrofusion Box

Features and Benefits summaryStandardo Barcode automatic fitting

recognitiono Barcode scannero Ambient temperature

compensationo Error lock out c/w supervisor

releaseo Operator ID card for QA solutionso Supervisor ID card for QA solutionso Job location and contract cards3x upgrades available:o Prove-It Clampo Remote wireless communicationo GPS Location

Prove it Clamp 63 - 180mm

The New Hy-Ram Datafuse Act2/3 Electro Fusion Box Features and Benefits summary:o Safety, Strength, Flexibility, Reliabilityo Welds all electro fusion fittings 8v to 48v (710mmØ) o Welds long burn fittings (4500 seconds) o Large alpha-numeric display o Flexible welding modes o End of weld cooling time o Flexible data logging o Data log download format /USB encrypted data o Data log entry options o Data download manager o Programmable calibration periods o Extended fault finding information o Operating languages All of the above is standard for both the Act2 and Act3.Hy-Ram Datafuse Act3 o Full Automatic Welding using Barcode Scanner Allows only authorised welders to operate the

equipment. o Welders information logged on every weld.o Works in conjunction with ‘Error Lock-out’ for best possible QA of Electro-fusion joint.Description: The unit can be set to lock operation when specified faults are detected. This will require a supervisor to access the problem then unlock the unit. “Prove-It” Alignment Clampo The PROVE-IT Clamp is a new accessory to the Hy-Ram Datafuse Act3 range of equipment. o The clamp uses wireless technology to transmit a signal to the Electro-fusion control box that the

clamp is present during the welding cycle.o The unit can be set to lock the electrofusion control box if not present and is logged with a unique

serial number. o The unit is capable of alignment and re-rounding of 63mm to 180mm pipe and gives operators and

clients complete peace of mind that the clamp is in use as it should be.Description: Using a wireless “mobile phone” communication, data can be received from and sent to the welding unit. This information can be the data log memory or the error lock out. The emailed data can be sent to any email address of your choice, and can be sent as XML format to allow a Web Server to filter and present the data, or it can be sent as the standard USB memory pen download format.

MAXIFUSE™ Proxima Control Box

MAXIFUSE™ Proxima Control Box Hy-Ram offer the MAXIFUSE™ Proxima series of multimodal electrofusion processors. These boxes can cater for a wide variety of fittings and can fuse most electrofusion fittings. Choose from manual, automatic (for use with embedded resistor fittings), and bar code reading options. Fusion event locations can also be recorded through GPS.

Electrofusion Clamping

Re-rounding tools

B

E

A

CD

Re-rounding ToolsA complete range of Re-rounding Clamps from 16mm up to 400mm diameter are available for use on PE pipes prior to electrofusion where ovality has been caused by storage or manufacture.


A 089-000097 16-32mm Multi-size Re-rounding Tool



















300-000220 Reducing shell set 400-355mm

Hydraulic Re-rounding Clamp

Large Diameter Hydraulic Re-rounding ClampUsed for re-rounding large diameter PE pipe prior to use with electrofusion couplers. Operating size can be varied by addition of reducing shells.











Alignment Clamps

EFRAC 16-32 Uni-ClampEFRAC 20-40 Uni-ClampEFRAC 16-32 Uni-Clamp

‘Black’ Range Electrofusion ClampsBrand new range of precision engineered clamps designed to be tough, strong, rigid and amongst the most accurate clamps available!Manufactured using the latest water-jetting techniques, the clamps have a ‘feel of quality’… more importantly they remain ‘rigid’ even under arduous pipe/site conditions where lesser clamps would deflect and loose accuracy of alignment.

EFRAC 16-32 and 20-40 Uni-Clamp; Restraining and Alignment ClampCompact, powerful Clamp with capability for straight, reducing and elbow fittings.





Alignment Clamps

EFRAC 16-63 Uni-Clamp

EFRAC 16-63 Uni-Clamp; Restraining and Alignment ClampCompact, powerful Clamp with capability for straight, reducing and elbow fittings.


089-000332 EFRAC 16-63 Uni-Clamp 16, 20, 25, 32, 40, 50 and 63mm

EFRAC 32 & 63 Elbow Clamps

EFRAC 20 – 63 Elbow Clamp Kit, (Parts in Kit also allows adaption for use on straight, reducer and 45˚ Couplers)Extremely ‘handy’ and useable Clamp designed specifically for use when connecting an elbow to a tapping saddle but also versatile for any elbow application.or, just dedicated Elbow Clamps can also be specified (EFRAC 32 Elbow Clamp and EFRAC 63 Elbow Clamp).


089-000320 EFRAC 20 - 63 Elbow Clamp Kit (including clamping arms for 20, 25, 32, 40, 50, and 63mm) including case

20, 25, 32, 40, 50 and 63mm

089-000318 EFRAC 32 Elbow Clamp 32mm


EFRAC 180 – Standard KitEFRAC 180 – Standard Kit

EFRAC 180 – Delux KitEFRAC 180 – Delux KitEFRAC 180 – Delux Kit

EFRAC 180 delux with 90˚ Tee Adaptor Clamp Kit BagKit Bag

EFRAC 180 Standard and Delux Kits; Restraining and Alignment ClampExtremely rigid and powerful Clamp available in two Kit options and with the option of additional accessories.

‘Click-tight’ liners for quick and easy adjustment for different pipe diameters… screws and allen keys are not required!The standard Clamp caters for straight and reducing fittings, whilst the Delux Clamp can also handle elbows. Both kits come in a tough carry-bag and have the option of additional size liners and a 90˚ arm attachment to enable the use of a third clamp ring for welding 90˚ equal tees.


089-000302 EFRAC 180 Kit – Standard, complete with straight bar, standard liners and bag

63, 90, 125 and 180mm

089-000345 EFRAC 180 Kit – Delux, complete with knuckled bar, standard liners and bag

63, 90, 125 and 180mm

089-000305 EFRAC 180 90˚ tee adaptor clamp 63, 90, 125 and 180mm

Table showing all ‘click-tight’ liners available


604-000005 63mm Liner, each (4 required)







* Note, other size liners available on request

Alignment Clamps

EFAC63 Standard Alignment Clamp

Electrofusion Alignment ClampsThe Hy-Ram range of Electrofusion Alignment Clamps cover the range 16 to 400mm diameter for any combination of pipe sizes within the clamp range… whilst also maintaining the centre-line.

EFAC 63 Alignment Clamp (no liners required)Small, compact Service pipe Alignment Clamp ensures quick and easy clamping of any size pipe within the range with no adjustment or loose pieces. The standard version handles straight and reducing fittings, whilst the 45/90˚ version also facilitates clamping of elbows.


089-000050 EFAC 63 Alignment Clamp 16 – 63mm (inclusive)

089-000166 EFAC 63 45/90˚ Alignment Clamp 16 – 63mm (inclusive)

EFAC 180 Alignment Clamp C/W 45/90 Adapter Kit

EFAC 180 Alignment Clamp

EFAC 180 Alignment Clamp (no liners required)The ‘original’ no-liner clamp, the gear in the base ensures quick and easy clamping of any size pipe within the clamp range with no adjustment or loose pieces. The standard version handles straight and reducing fittings, whilst the 45/90˚ Adaptor kit also facilitates clamping of elbows and tees.



089-000049 45/90˚ Adaptor Kit for EFAC 180 63 – 180mm (inclusive)

European Style EFAC 180 Kit

EFAC180 Alignment Clamp – ‘European’ style (no liners required)Similar to the EFC180 except features a double clamp either side of the fitting in order to increase rigidity. Comes complete in a strong steel carry-case.


089-000140 EFAC180 ’double’ Alignment Clamp Kit (including steel carry case)

63 – 180mm (inclusive)

089-000049 45/90˚ Adaptor Kit for above 63 – 180mm (inclusive)

EFRAC 250 Restraining and Alignment ClampStrong, robust ‘original’ style Clamp with liners suitable for clamping straight and reducing fittings.


089-000093 EFRAC 250 Alignment Clamp 180 - 250mm (inclusive)

300-000022 Liner 250/180 (4 required)


EFRAC315 Restraining and Alignment ClampStrong, robust ‘original’ style Clamp with liners suitable for clamping straight and reducing fittings.



300-000057 Liner 315/250 (4 required)




Alignment Clamps

EFRAC 16-63 Uni-Clamp

EFRAC 16-63 Uni-Clamp; Restraining and Alignment ClampCompact, powerful Clamp with capability for straight, reducing and elbow fittings.


089-000332 EFRAC 16-63 Uni-Clamp 16, 20, 25, 32, 40, 50 and 63mm

EFRAC 32 & 63 Elbow Clamps

EFRAC 20 – 63 Elbow Clamp Kit, (Parts in Kit also allows adaption for use on straight, reducer and 45˚ Couplers)Extremely ‘handy’ and useable Clamp designed specifically for use when connecting an elbow to a tapping saddle but also versatile for any elbow application.or, just dedicated Elbow Clamps can also be specified (EFRAC 32 Elbow Clamp and EFRAC 63 Elbow Clamp).


089-000320 EFRAC 20 - 63 Elbow Clamp Kit (including clamping arms for 20, 25, 32, 40, 50, and 63mm) including case

20, 25, 32, 40, 50 and 63mm



EFRAC 180 Standard and Delux Kits; Restraining and Alignment ClampExtremely rigid and powerful Clamp available in two Kit options and with the option of additional accessories.

‘Click-tight’ liners for quick and easy adjustment for different pipe diameters… screws and allen keys are not required!The standard Clamp caters for straight and reducing fittings, whilst the Delux Clamp can also handle elbows. Both kits come in a tough carry-bag and have the option of additional size liners and a 90˚ arm attachment to enable the use of a third clamp ring for welding 90˚ equal tees.


089-000302 EFRAC 180 Kit – Standard, complete with straight bar, standard liners and bag

63, 90, 125 and 180mm

089-000345 EFRAC 180 Kit – Delux, complete with knuckled bar, standard liners and bag

63, 90, 125 and 180mm

089-000305 EFRAC 180 90˚ tee adaptor clamp 63, 90, 125 and 180mm

Table showing all ‘click-tight’ liners available










Alignment Clamps

EFAC63 Standard Alignment Clamp

EFAC63 45/90˚ Alignment ClampClamp

Electrofusion Alignment ClampsThe Hy-Ram range of Electrofusion Alignment Clamps cover the range 16 to 400mm diameter for any combination of pipe sizes within the clamp range… whilst also maintaining the centre-line.

EFAC 63 Alignment Clamp (no liners required)Small, compact Service pipe Alignment Clamp ensures quick and easy clamping of any size pipe within the range with no adjustment or loose pieces. The standard version handles straight and reducing fittings, whilst the 45/90˚ version also facilitates clamping of elbows.



089-000166 EFAC 63 45/90˚ Alignment Clamp 16 – 63mm (inclusive)

EFAC 180 Alignment Clamp C/W 45/90 Adapter Kit

EFAC 180 Alignment Clamp

EFAC 180 Alignment Clamp (no liners required)The ‘original’ no-liner clamp, the gear in the base ensures quick and easy clamping of any size pipe within the clamp range with no adjustment or loose pieces. The standard version handles straight and reducing fittings, whilst the 45/90˚ Adaptor kit also facilitates clamping of elbows and tees.



089-000049 45/90˚ Adaptor Kit for EFAC 180 63 – 180mm (inclusive)

European Style EFAC 180 KitEuropean Style EFAC 180 Kit

EFAC180 Alignment Clamp – ‘European’ style (no liners required)Similar to the EFC180 except features a double clamp either side of the fitting in order to increase rigidity. Comes complete in a strong steel carry-case.


089-000140 EFAC180 ’double’ Alignment Clamp Kit (including steel carry case)

63 – 180mm (inclusive)

089-000049 45/90˚ Adaptor Kit for above 63 – 180mm (inclusive)

EFRAC 250 Restraining and Alignment ClampStrong, robust ‘original’ style Clamp with liners suitable for clamping straight and reducing fittings.



300-000022 Liner 250/180 (4 required)


EFRAC315 Restraining and Alignment ClampStrong, robust ‘original’ style Clamp with liners suitable for clamping straight and reducing fittings.



300-000057 Liner 315/250 (4 required)



Manual Positioning Kit

Manual Positioning Clamps (280,315, 355, 400)Manual Positioning Clamps are for supporting and restraining medium size pipe work throughout the electrofusion jointing process. These clamps are for use in line or angled joints with the correct base unit.

Product Code Description

089-000415 280mm Positioning Clamp




300-000221 400 - 315mm Reducing Liner Set


250mm, 2 way250mm, 3 way

500mm, 2 way 500mm, 2 way c/w angle maker base

K Type Mains Positioning Clamp (250 & 500mm)For positioning and supporting PE pipes and equal or reduced outlet couplers, bends, elbows, 3 way ‘T’ fittings.


089-000347 Mains restraining clamp K type 63-250mm, 2 way, straight base

089-000348 Mains restraining clamp K type 63-250mm, 2 way c/w angle maker base

089-000327 Mains restraining clamp K type 63-250mm, 3 way

089-000349 3 way adaptor kit for 2 way K type clamp

089-000165 Mains positioning clamp Vee type 63-500mm, 2 way, straight base

089-000350 Mains positioning clamp Vee type 63-500mm, 2 way c/w angle maker base

089-000351 Mains positioning clamp Vee type 63-500mm, 3 way

089-000352 3 way adaptor kit for 2 way Vee type clamp

Large Diameter Hydraulic Restraining Clamp

Hydraulic Restraining Clamp

Hydraulic Positioning KitHydraulically powered re-rounding and positioning units for supporting and restraining large diameter pipes and couplers throughout the electrofusion jointing process.


089-000337 Hydraulic positioning kit 400mm

604-000010 Reducing shell set 400-355mm (per end)









Top Loading Clamps

TLC Pillar Type

TLC250, TLC315 & TLC400 Pillar Type; Top Loading ClampThe Hy-Ram Pillar Clamps locate in the 12mm Hexagonal drive on the cutter of the tapping saddle. Robust design incorporates a correct load indicator and a ‘swivel’ vee base for pipe location.

(For saddles without an integral cutter, an Adaptor is available)


089-000429 TLC 250 Up to 250mm dia. pipe

089-000430 TLC315 Up to 315mm dia. pipe

089-000431 TLC400 Up to 400mm dia pipe

089-000343 Adaptor 63, 90mm Branch Saddles

089-000344 Adaptor 63, 90, 125mm Branch Saddles

* Important: Top Loading Clamps should be periodically calibrated in line with manufacturers’ recommendations. Refer to Hy-Ram Portable Saddle Clamp tester for more information see below.

TLC 500 Strap Type

TLC500 Strap Type; Top Loading ClampThe Hy-Ram Strap Clamp locates in the 12mm Hexagonal drive on the cutter of the tapping saddle and is especially useful where trench space is tight. For any size of pipe (up to 500mm diameter).



089-000432 TLC 500 (Strap type) Up to 500mm dia. pipe



* Important: Top Loading Clamps should be periodically calibrated in line with manufacturers’ recommendations. Refer to Hy-Ram Portable Saddle Clamp Tester for more information see below.

Portable Saddle Clamp Tester


Hy-Ram developed portable Calibration / Test Unit for ensuring that Top Loading Pillar Clamps and Strap Type Clamps for Electrofusing Tapping Tees are applying the correct load in compliance with the relevant Gas Industry Specification (GIS).

Being battery operated for ‘field’ use, the Hy-Ram Portable Saddle Clamp Tester is supplied in a bespoke plastic carry-case and can be used to recalibrate any manufacture of Clamp.


189-000019 Portable Saddle Clamp Tester

Electrofusion Preparation

Alcohol Wipes

Alcohol Wipes (70%)

Alcohol Wipes (90%)

Alcohol wipes are used for removing dirt and grease on a pipe spigot prior to electrofusion. These specialised wipes are impregnated with a high specification solution containing either 70% or 90% Isopropyl Alcohol.


700-000022 Alcohol Wipes 70% (Tub of 100)




Manual Positioning Kit

Manual Positioning Clamps (280,315, 355, 400)Manual Positioning Clamps are for supporting and restraining medium size pipe work throughout the electrofusion jointing process. These clamps are for use in line or angled joints with the correct base unit.

Product Code Description







250mm, 2 way250mm, 3 way

500mm, 2 way 500mm, 2 way c/w angle maker base

K Type Mains Positioning Clamp (250 & 500mm)For positioning and supporting PE pipes and equal or reduced outlet couplers, bends, elbows, 3 way ‘T’ fittings.


089-000347 Mains restraining clamp K type 63-250mm, 2 way, straight base

089-000348 Mains restraining clamp K type 63-250mm, 2 way c/w angle maker base

089-000327 Mains restraining clamp K type 63-250mm, 3 way

089-000349 3 way adaptor kit for 2 way K type clamp

089-000165 Mains positioning clamp Vee type 63-500mm, 2 way, straight base

089-000350 Mains positioning clamp Vee type 63-500mm, 2 way c/w angle maker base

089-000351 Mains positioning clamp Vee type 63-500mm, 3 way

089-000352 3 way adaptor kit for 2 way Vee type clamp

Large Diameter Hydraulic Restraining Clamp

Hydraulic Restraining Clamp

Hydraulic Positioning KitHydraulically powered re-rounding and positioning units for supporting and restraining large diameter pipes and couplers throughout the electrofusion jointing process.












Top Loading Clamps

Branch Saddle Branch Saddle Adaptor

TLC Pillar Type

TLC250, TLC315 & TLC400 Pillar Type; Top Loading ClampThe Hy-Ram Pillar Clamps locate in the 12mm Hexagonal drive on the cutter of the tapping saddle. Robust design incorporates a correct load indicator and a ‘swivel’ vee base for pipe location.



089-000429 TLC 250 Up to 250mm dia. pipe

089-000430 TLC315 Up to 315mm dia. pipe

089-000431 TLC400 Up to 400mm dia pipe



* Important: Top Loading Clamps should be periodically calibrated in line with manufacturers’ recommendations. Refer to Hy-Ram Portable Saddle Clamp tester for more information see below.

Branch Saddle AdaptorAdaptor

TLC 500 Strap Type

TLC500 Strap Type; Top Loading ClampThe Hy-Ram Strap Clamp locates in the 12mm Hexagonal drive on the cutter of the tapping saddle and is especially useful where trench space is tight. For any size of pipe (up to 500mm diameter).



089-000432 TLC 500 (Strap type) Up to 500mm dia. pipe



* Important: Top Loading Clamps should be periodically calibrated in line with manufacturers’ recommendations. Refer to Hy-Ram Portable Saddle Clamp Tester for more information see below.



Hy-Ram developed portable Calibration / Test Unit for ensuring that Top Loading Pillar Clamps and Strap Type Clamps for Electrofusing Tapping Tees are applying the correct load in compliance with the relevant Gas Industry Specification (GIS).

Being battery operated for ‘field’ use, the Hy-Ram Portable Saddle Clamp Tester is supplied in a bespoke plastic carry-case and can be used to recalibrate any manufacture of Clamp.


189-000019 Portable Saddle Clamp Tester

Electrofusion Preparation

Alcohol Wipes

Alcohol Wipes (70%)

Alcohol Wipes (90%)

Alcohol wipes are used for removing dirt and grease on a pipe spigot prior to electrofusion. These specialised wipes are impregnated with a high specification solution containing either 70% or 90% Isopropyl Alcohol.





Scrapers

Harris Scraper Spare Blades

Hand ScrapersRobust and easy to use hand tools for manual scraping of PE pipe prior to electrofusion.


700-000001 Harris Scraper 1 ½” Width


041-000001 Harris Scraper Blade 1 ½” Width (pack of 2)

041-000002 Harris Scraper Blade 2 ½” (pack of 2)

Uniprep

225mm Blade

Uniprep Blade(for 1,2,3 & 5 models)

Uniprep ScraperManually operated mechanical rotary scraping tool for removal of the outer surface of PE pipe. Uniprep scrapers incorporate a hardened blade and give a controlled depth of cut. Available for pipe sizes between 63 and 710mm.


700-000003 Uniprep 1 Mechanical Pipe Scraper 90-400mm




700-000064 Uniprep 5 Double Length Mechanical Scraper 500-730mm (Inc. Box)

041-000022 Cutting Blade - 4 tipped for Uniprep 1,2,3 & 5

041-000037 Single Edge Blade for Uniprep 4

Profuse Scraper - Aluminium

Profuse Scraper - Black Plastic

Profuse ScraperFor the removal of the protective skin on High Performance PE100 pipe. Adjustable for up to 630mm pipe.

Product code Description Spare Blade Part Code

700-000082 Profuse Scraper - Aluminium 041-000068

700-000136 Profuse Scraper – Black Plastic n/a

Endprep Plus Kit

Endprep Plus Rotary Scraping Tool KitEndprep tool with interchangeable mandrils for Ø 20, 25, 32, 63mm SDR 11 PE pipe.


700-000094 20, 25, 32, 63mm Endprep Plus Rotary Scraping Kit

041-000063 Replacement Cutting Blade for Endprep Rotary Scraping Tools

Endprep Tool

Endprep Rotary Scraping ToolManually-powered rotary scraping tool for the removal of the outer surface of PE pipes prior to electrofusion. Available in one tool per pipe/pipe-wall size, from 20mm to 63mm outside diameter.


700-000089 20mm Ø pipe x SDR 11 wall



700-000080 50mm Ø pipe x 4.6mm wall



Scrapers

Protecta-Line Scrapers

Protecta-Line ScraperFor scraping and preparing Protecta-Line pipe for electrofusion jointing.


700-000107 Protecta-line scraper kit 90-110mm

700-000108 Protecta-line scraper kit 125, 160 & 180mm

700-000109 Protecta-line Tool (small) 32-110mm with cutting tip

700-000111 Protecta-line Tool (large) 125-180mm with cutting tip

300-000210 Pipe Adapter Mandril 25mm



300-000213 Pipe Adaptor Mandril Expander Type 90-110mm

300-000214 Pipe Adaptor Mandril Expander Type 125mm

300-000215 Adaptor Shells 160mm for 125mm Expander Mandril


041-000061 Replacement blade for Protecta-line Scraper

700-000142 Surprep Puriton Kit 90-110mm

700-000143 Surprep Puriton Kit 125-160-180mm

041-000087 Puriton Blade

Universal Patch Scraping ToolFor the scraping of Polyethelyne pipes prior the electrofusion welding of saddles. Reciprocating action for minimal excavation. Scrape area Single Tool 200mm x 150 mm Double Tool 280mm x 250mm/200mm x 150 mm


700-000140 Patch Scraping tool 200 x 150mm c/w steel box, no chains

700-000141 Patch Scraping tool (Double) 280 x 250mm, 200x150mm c/w steel box, no chains

079-000020 Set of Chains 650mm (75 to 180mm OD)


Cutter Drive Keys

Cutter Drive Key 12mm GF Cutter Drive Key 17mm

Cutter drive keys for Electrofusion self-tapping saddles (12mm Hexagon drive).


270-000005 Cutter Drive Key

GF Cutter Drive KeyAssembly and Tapping Key for Georg Fischer ELGEF Plus Saddles


270-000138 17mm Hex Drive Key

GEOR799198047 GF Cutter Drive Key



Scrapers

Harris Scraper Spare Blades

Hand ScrapersRobust and easy to use hand tools for manual scraping of PE pipe prior to electrofusion.




041-000001 Harris Scraper Blade 1 ½” Width (pack of 2)

041-000002 Harris Scraper Blade 2 ½” (pack of 2)

Uniprep

225mm Blade

Uniprep Blade(for 1,2,3 & 5 models)

Uniprep ScraperManually operated mechanical rotary scraping tool for removal of the outer surface of PE pipe. Uniprep scrapers incorporate a hardened blade and give a controlled depth of cut. Available for pipe sizes between 63 and 710mm.






700-000064 Uniprep 5 Double Length Mechanical Scraper 500-730mm (Inc. Box)

041-000022 Cutting Blade - 4 tipped for Uniprep 1,2,3 & 5

041-000037 Single Edge Blade for Uniprep 4

Profuse Scraper - Aluminium

Profuse Scraper - Black Plastic

Profuse ScraperFor the removal of the protective skin on High Performance PE100 pipe. Adjustable for up to 630mm pipe.

Product code Description Spare Blade Part Code

700-000082 Profuse Scraper - Aluminium 041-000068

700-000136 Profuse Scraper – Black Plastic n/a

Endprep Plus Kit

Endprep Plus Rotary Scraping Tool KitEndprep tool with interchangeable mandrils for Ø 20, 25, 32, 63mm SDR 11 PE pipe.


700-000094 20, 25, 32, 63mm Endprep Plus Rotary Scraping Kit


Endprep Tool

Endprep Rotary Scraping ToolManually-powered rotary scraping tool for the removal of the outer surface of PE pipes prior to electrofusion. Available in one tool per pipe/pipe-wall size, from 20mm to 63mm outside diameter.








Scrapers

Protecta-Line Scrapers

Protecta-Line ScraperFor scraping and preparing Protecta-Line pipe for electrofusion jointing.


700-000107 Protecta-line scraper kit 90-110mm

700-000108 Protecta-line scraper kit 125, 160 & 180mm

700-000109 Protecta-line Tool (small) 32-110mm with cutting tip

700-000111 Protecta-line Tool (large) 125-180mm with cutting tip




300-000213 Pipe Adaptor Mandril Expander Type 90-110mm

300-000214 Pipe Adaptor Mandril Expander Type 125mm



041-000061 Replacement blade for Protecta-line Scraper

700-000142 Surprep Puriton Kit 90-110mm

700-000143 Surprep Puriton Kit 125-160-180mm

041-000087 Puriton Blade

Universal Patch Scraping ToolFor the scraping of Polyethelyne pipes prior the electrofusion welding of saddles. Reciprocating action for minimal excavation. Scrape area Single Tool 200mm x 150 mm Double Tool 280mm x 250mm/200mm x 150 mm


700-000140 Patch Scraping tool 200 x 150mm c/w steel box, no chains

700-000141 Patch Scraping tool (Double) 280 x 250mm, 200x150mm c/w steel box, no chains



Cutter Drive Keys

Cutter Drive Key 12mm GF Cutter Drive Key 17mm

Cutter drive keys for Electrofusion self-tapping saddles (12mm Hexagon drive).


270-000005 Cutter Drive Key

GF Cutter Drive KeyAssembly and Tapping Key for Georg Fischer ELGEF Plus Saddles


270-000138 17mm Hex Drive Key

GEOR799198047 GF Cutter Drive Key


Ancillary Equipment

Hy-Ram has the full package of ancillary equipment needed to accompany piping operations on site. Available for Sale and Hire; Hy-Ram offer; generators, pipe rollers, pipe buggies, pipe coil trailers, shelters and so on. Call our Sales Office for no obligation help and advice for your specific requirements.

Generators

Designed with the water and gas industries in mind, a range of TIN12 specification generators suitable for use with Butt Fusion machines and Electrofusion boxes is available.

UIS Power Push

PIPE PUSHER

POWPOWPOWERPUSHUSHUSHTM

Small Model – 55mm > 180mmLarge Model – 200mm > 400mmA new fast and safer method of inserting Gas and Water polyethylene pipe and cables in existing metallic pipe and ducts. The UIS Power Push™ is an excavator attachment that allows for a faster, more economic, safe and more compliant way to insert polyethylene pipe and cable.Key benefits…o Simple installation and mounting of attachmento Can be utilised to align pipe / cable in preparation for connectionso Can be utilised to re-round pipe to correct ovality and imperfections of pipe / cableo Avoids the risk of stretching hence no ‘relaxation’ period required before

joining pipeo No hazardous winching operationso Long sections can be inserted in one operationo Correction / re-rounding of pipe prior to entry in carrier pipeo No need for winches / cobra or addition towing to siteo Action can be reversed to pull pipe back if an obstruction is meto Shim inserts are manufactured and fitted to accommodate different pipe

diameterso Standard excavator and hydraulic pipe mounting (suitable with most modern

manufacturers)

ATTACHMENTATTACHMENTATTACHMENT

LEVVELHEAHEAHEADTM

UIS Level Head Historically there have been a number of serious personal injuries / near misses associated with the handling and manipulation of coiled pipe during insertion activities. One of the major difficulties encountered whilst pushing / inserting and winching pipe is when the new main comes into an open service / connection excavation pit. Due to the P.E. pipe being coiled, this has stored energy resulting in the pipe naturally springing upwards. The UIS Level Head™ resolves this problem with ease and is simple to install.

COLLAR

PIPEPIPEPIPEENTRYENTRYENTRYGUIDEGUIDEGUIDETM

UIS Pipe Entry Guide A common occurrence whilst inserting pipe through pushing or winching is that the new P.E. main catches the original host main, therefore scraping the pipe as it enters. With the UIS Pipe Entry Guide™, this problem is eradicated. The UIS Pipe Entry Guide™ is a low-cost, lightweight and easy fit solution to solving the problems incurred while inserting P.E. pipe into cast / spun / ductile iron or steel mains.

UIS MBAA new innovative method of breaking and removing a section of existing pipe, without the health and safety risks associated with using a sledge hammer, breaking bar or other impact type equipment. Features…o The Standard MBA™ (2-8” pipe) & Mid-Range MBA™ (2-6” pipe) models

are attachments that fit onto an excavator in place of the bucket, and are hydraulically operated from inside the cab of the excavator

o The Mini Portable MBA™ (2-4” pipe) is powered by a Handpump and operated manually rather than attached to an excavator

Pipe Puller

Pipe Puller

For pulling together all types of gasketed joints on plastic, cast iron and concrete pipes. Complete with two 12 ft. long anchor chains.

One man with one puller can normally handle up to 14” diameter pipe, two men with two pullers can handle larger sizes depending on conditions.


WHE4012 4 to 14 inch, (100 – 350mm) diameter

Pipe Rollers

630 Roller

315 Roller

400 Roller

Various sizes of pipe rollers are available to suit differing pipe diameters and site conditions.


681-000002 Pipe Roller <315mm

681-000010 Pipe Roller 63-400mm, Height Adjustable


External Debeaders

External Debeader

Spare Blade

External Debeading tools are used to remove the outer bead that is formed by the Butt Fusion process.


700-000101 125mm External Debeader

700-000006 90-400mm External Debeader (25mm Max Bead Width)


700-000103 900mm External Debeader (40mm Max Bead Width)

700-000105 Blade to suit 125mm External Debeader

700-000029 Blade to suit 90-400mm External Debeader





Ancillary Equipment

Hy-Ram has the full package of ancillary equipment needed to accompany piping operations on site. Available for Sale and Hire; Hy-Ram offer; generators, pipe rollers, pipe buggies, pipe coil trailers, shelters and so on. Call our Sales Office for no obligation help and advice for your specific requirements.

Generators

Designed with the water and gas industries in mind, a range of TIN12 specification generators suitable for use with Butt Fusion machines and Electrofusion boxes is available.

UIS Power PushSmall Model – 55mm > 180mmLarge Model – 200mm > 400mmA new fast and safer method of inserting Gas and Water polyethylene pipe and cables in existing metallic pipe and ducts. The UIS Power Push™ is an excavator attachment that allows for a faster, more economic, safe and more compliant way to insert polyethylene pipe and cable.Key benefits…o Simple installation and mounting of attachmento Can be utilised to align pipe / cable in preparation for connectionso Can be utilised to re-round pipe to correct ovality and imperfections of pipe / cableo Avoids the risk of stretching hence no ‘relaxation’ period required before

joining pipeo No hazardous winching operationso Long sections can be inserted in one operationo Correction / re-rounding of pipe prior to entry in carrier pipeo No need for winches / cobra or addition towing to siteo Action can be reversed to pull pipe back if an obstruction is meto Shim inserts are manufactured and fitted to accommodate different pipe

diameterso Standard excavator and hydraulic pipe mounting (suitable with most modern

manufacturers)

UIS Level Head Historically there have been a number of serious personal injuries / near misses associated with the handling and manipulation of coiled pipe during insertion activities. One of the major difficulties encountered whilst pushing / inserting and winching pipe is when the new main comes into an open service / connection excavation pit. Due to the P.E. pipe being coiled, this has stored energy resulting in the pipe naturally springing upwards. The UIS Level Head™ resolves this problem with ease and is simple to install.

UIS Pipe Entry Guide A common occurrence whilst inserting pipe through pushing or winching is that the new P.E. main catches the original host main, therefore scraping the pipe as it enters. With the UIS Pipe Entry Guide™, this problem is eradicated. The UIS Pipe Entry Guide™ is a low-cost, lightweight and easy fit solution to solving the problems incurred while inserting P.E. pipe into cast / spun / ductile iron or steel mains.

UIS MBA

MAINS BREAKING

ATTACHMENTATTACHMENTATTACHMENT

MBAMBAMBATM

MAINS BREAKING

ATTACHMENT

A new innovative method of breaking and removing a section of existing pipe, without the health and safety risks associated with using a sledge hammer, breaking bar or other impact type equipment. Features…o The Standard MBA™ (2-8” pipe) & Mid-Range MBA™ (2-6” pipe) models

are attachments that fit onto an excavator in place of the bucket, and are hydraulically operated from inside the cab of the excavator

o The Mini Portable MBA™ (2-4” pipe) is powered by a Handpump and operated manually rather than attached to an excavator

Pipe Puller

Pipe Puller

For pulling together all types of gasketed joints on plastic, cast iron and concrete pipes. Complete with two 12 ft. long anchor chains.

One man with one puller can normally handle up to 14” diameter pipe, two men with two pullers can handle larger sizes depending on conditions.


WHE4012 4 to 14 inch, (100 – 350mm) diameter

Pipe Rollers

630 Roller630 Roller

315 Roller

400 Roller

Various sizes of pipe rollers are available to suit differing pipe diameters and site conditions.


681-000002 Pipe Roller <315mm



External Debeaders

External Debeader

Spare Blade

External Debeading tools are used to remove the outer bead that is formed by the Butt Fusion process.


700-000101 125mm External Debeader



700-000103 900mm External Debeader (40mm Max Bead Width)






Welding Shelters

A B

C

D E F

G H I

J K L

I

J K L

SheltersA complete range of flame retardant tents and shelters used for both Butt and Electrofusion welding to keep contaminants such as rain, pollen, dust and any other floating debris, away from the welding area. Welding Umbrellas...

Product code

Description Colour Frame Size Shaft Flame Retardant

A 047-000120 Welding Umbrella

White Metal 2.0m Diameter

Non Conductive Fibreglass

Yes

B 047-000121 Welding Umbrella

Translucent PVC


2.5m Diameter


Yes

C 047-000061 Welding Umbrella c/w Skirt



Yes

D 047-000115 Welding Umbrella c/w Skirt

Translucent PVC


2.5m Diameter


Yes

Please note due to the vast range of umbrellas not all products available are featured. Please discuss you needs with our Sales Office.

Welding Tents...Available in pop-up, pole type or concertina type. Optional extras are available including;o Company logos o Windows made from translucent PVCo Different colour covers o Internal strapso Side vents o Rubber feeto Heavy duty carry bags o Variable door configurations

Product code Description Colour Material Frame L(m) W(m) H(m) Flame Retardant

E 047-000050 Service Laying White PE Pop up Fibreglass 1.8 1.8 1.7 Yes

F 047-000053 Budget Mains Laying Tent White & Yellow PU Coated Nylon Pop up Fibreglass 1.8 1.8 1.8 Yes

G 047-000116 Mains Laying Tent White PU Coated Polyester Pop up Fibreglass 2 2 2 Yes

H 047-000111 Heavy Duty Mains Laying Tent White & Yellow 8oz PU Coated Polyester Pop up Fibreglass 1.8 1.8 1.8 Yes

I 047-000117 Premium Main Laying Translucent PVC Pop up Fibreglass 1.8 1.8 1.8 Yes

J 047-000058 Site Tent Translucent PVC Poles Aluminium 1.8 1.8 2.3 Yes

K 047-000119 Heavy Duty Site Tent White PVC Poles Aluminium 1.8 1.8 2.3 Yes

L 047-000118 Heavy Duty Jumbo Tent White & Blue PVC Coated Polyester Concertina Aluminium 3 3 3 Yes

Please note due to the vast range of tents not all products available are featured. Please discuss you needs with our Sales Office.

PE Pipe Squeeze Off

Hy-Ram has been at the leading edge of Squeeze Off innovation and manufacture for over twenty years. Our range is the largest in the UK offering Squeeze equipment from 16mm to 500mm diameter.

Hy-Ram offer a complete repair service for any squeeze off equipment…

refer to page 77 for more details.

Squeeze Tools

Mini Sou

Mini SOU

Mini Squeeze Off ToolPipe range: 16 – 32mm diameter

Mini SOU Features…The Mini SOU is used to limit the flow in PE pipe. Squeeze off is affected by manually turning the handle in a clockwise direction.


089-000059 Mini Squeeze Off Unit

SOU32, SOU63, SOU63HF, SOU125

SOU32 (16 - 32mm dia.) SOU63

(20 - 63mm dia.)

SOU125 (63 - 125mm dia.)SOU63HF

(20 - 63mm dia.)

SOU32, SOU63, SOU63HF, SOU125 Squeeze Off ToolThese tools are used to limit the flow in PE pipe. Different diameters can be accommodated by using the appropriate ‘Pipe stop’ setting to ensure the optimum ‘squeeze gap’.

Product code Description Pipe Stops - diameter (mm) SDR

SOU32

089-000053 SOU32 Squeeze Off Unit 16, 20, 25, 32

SOU63


SOU63HF

089-000241 SOU63HF Squeeze Off Unit 20, 25, 32, 40, 50, 63 11

SOU63 HF Spare Pipe Stops

716-000173 Pipe Stop (pair) for SOU63HF 20, 25, 32, 40, 50, 63 11

716-000174 Pipe Stop(pair) for SOU63HF 20, 25, 32, 40, 50, 63 17

SOU125

089-000187 SOU125 Squeeze Off Unit 63, 75, 90 90, 110 125

1117.6

089-000397 SOU125 Squeeze Off Unit 63, 75, 90, 110, 125 21

SOU125 Spare Pipe Stops

716-000089 Pipe Stop(pair) for SOU125 63, 75, 90 90, 110 125

1117.6

716-000168 Pipe Stop(pair) for SOU125 40,50,63,75,90,125 21

SOU180

SOU180

SOU180 – Hydraulic Squeeze Off ToolPipe range: 63 – 180mm diameter

SOU180 Features…This unit has an integral hydraulic jack enabling a maximum squeeze off force of 15 tonnes.

The unit is fitted with safety check screws to prevent accidental release and also incorporates a jack spring return mechanism. ‘Pipe stops’ are used on the unit for each diameter/SDR combination thus ensuring the optimum ‘Squeeze gap’.

Product code Description Pipe Stops - diameter (mm)

089-000054 SOU180 Squeeze Off Unit 63, 75, 90, 125, 180 SDR11125, 180 SDR17.6

SOU180 Spare ‘Pipe stops’…

Product code Description Pipe Stops - Diameter/SDR

716-000021 Pipe Stop(pair) for SOU180 63/11, 75/11, 90/11, 125/11, 180/11, 125/17.6,180/17.6

716-000046 Pipe Stop(pair) for SOU180 110/11, 140/11, 110/17.6, 140/17.6, 160/17.6

716-000063 Pipe Stop(pair) for SOU180 63/11, 90/11, 110/11, 160/11, 90/17.6, 110/17.6, 160/17.6

716-000070 Pipe Stop(pair) for SOU180 63/11, 90/11, 110/11, 125/11, 160/11, 180/11

716-000155 Pipe Stop(pair) for SOU180 63/11, 75/11, 90/11, 110/11, 125/11, 140/11,160/11,180/11

716-000156 Pipe Stop(pair) for SOU180 63/17.6, 75/17.6, 90/17.6, 110/17.6, 125/17.6, 140/17.6, 160/17.6, 180/17.6

716-000162 Pipe Stop(pair) for SOU180 63/21, 75/21, 90/21, 110/21, 125/21, 140/21, 160/21, 180/21

716-000167 Pipe Stop(pair) for SOU180 90/11, 125/11, 180/11, 90/17.6, 125/17.6, 180/17.6



Welding Shelters

A B

C

D E F

G H I

J K L

SheltersA complete range of flame retardant tents and shelters used for both Butt and Electrofusion welding to keep contaminants such as rain, pollen, dust and any other floating debris, away from the welding area. Welding Umbrellas...

Product code

Description Colour Frame Size Shaft Flame Retardant

A 047-000120 Welding Umbrella



Yes

B 047-000121 Welding Umbrella

Translucent PVC


2.5m Diameter


Yes

C 047-000061 Welding Umbrella c/w Skirt



Yes

D 047-000115 Welding Umbrella c/w Skirt

Translucent PVC


2.5m Diameter


Yes

Please note due to the vast range of umbrellas not all products available are featured. Please discuss you needs with our Sales Office.

Welding Tents...Available in pop-up, pole type or concertina type. Optional extras are available including;o Company logos o Windows made from translucent PVCo Different colour covers o Internal strapso Side vents o Rubber feeto Heavy duty carry bags o Variable door configurations

Product code Description Colour Material Frame L(m) W(m) H(m) Flame Retardant

E 047-000050 Service Laying White PE Pop up Fibreglass 1.8 1.8 1.7 Yes

F 047-000053 Budget Mains Laying Tent White & Yellow PU Coated Nylon Pop up Fibreglass 1.8 1.8 1.8 Yes

G 047-000116 Mains Laying Tent White PU Coated Polyester Pop up Fibreglass 2 2 2 Yes

H 047-000111 Heavy Duty Mains Laying Tent White & Yellow 8oz PU Coated Polyester Pop up Fibreglass 1.8 1.8 1.8 Yes

I 047-000117 Premium Main Laying Translucent PVC Pop up Fibreglass 1.8 1.8 1.8 Yes

J 047-000058 Site Tent Translucent PVC Poles Aluminium 1.8 1.8 2.3 Yes

K 047-000119 Heavy Duty Site Tent White PVC Poles Aluminium 1.8 1.8 2.3 Yes

L 047-000118 Heavy Duty Jumbo Tent White & Blue PVC Coated Polyester Concertina Aluminium 3 3 3 Yes

Please note due to the vast range of tents not all products available are featured. Please discuss you needs with our Sales Office.

PE Pipe Squeeze Off

Hy-Ram has been at the leading edge of Squeeze Off innovation and manufacture for over twenty years. Our range is the largest in the UK offering Squeeze equipment from 16mm to 500mm diameter.

Hy-Ram offer a complete repair service for any squeeze off equipment…

refer to page 77 for more details.

Squeeze Tools

Mini Sou

Mini SOU

Mini Squeeze Off ToolPipe range: 16 – 32mm diameter

Mini SOU Features…The Mini SOU is used to limit the flow in PE pipe. Squeeze off is affected by manually turning the handle in a clockwise direction.


089-000059 Mini Squeeze Off Unit

SOU32, SOU63, SOU63HF, SOU125

SOU32 (16 - 32mm dia.) SOU63

(20 - 63mm dia.)

SOU125 (63 - 125mm dia.)SOU63HF

(20 - 63mm dia.)

SOU32, SOU63, SOU63HF, SOU125 Squeeze Off ToolThese tools are used to limit the flow in PE pipe. Different diameters can be accommodated by using the appropriate ‘Pipe stop’ setting to ensure the optimum ‘squeeze gap’.

Product code Description Pipe Stops - diameter (mm) SDR

SOU32


SOU63


SOU63HF

089-000241 SOU63HF Squeeze Off Unit 20, 25, 32, 40, 50, 63 11

SOU63 HF Spare Pipe Stops

716-000173 Pipe Stop (pair) for SOU63HF 20, 25, 32, 40, 50, 63 11

716-000174 Pipe Stop(pair) for SOU63HF 20, 25, 32, 40, 50, 63 17

SOU125

089-000187 SOU125 Squeeze Off Unit 63, 75, 90 90, 110 125

1117.6

089-000397 SOU125 Squeeze Off Unit 63, 75, 90, 110, 125 21

SOU125 Spare Pipe Stops

716-000089 Pipe Stop(pair) for SOU125 63, 75, 90 90, 110 125

1117.6

716-000168 Pipe Stop(pair) for SOU125 40,50,63,75,90,125 21

SOU180

SOU180

SOU180 – Hydraulic Squeeze Off ToolPipe range: 63 – 180mm diameter



Product code Description Pipe Stops - diameter (mm)

089-000054 SOU180 Squeeze Off Unit 63, 75, 90, 125, 180 SDR11125, 180 SDR17.6

SOU180 Spare ‘Pipe stops’…


716-000021 Pipe Stop(pair) for SOU180 63/11, 75/11, 90/11, 125/11, 180/11, 125/17.6,180/17.6

716-000046 Pipe Stop(pair) for SOU180 110/11, 140/11, 110/17.6, 140/17.6, 160/17.6

716-000063 Pipe Stop(pair) for SOU180 63/11, 90/11, 110/11, 160/11, 90/17.6, 110/17.6, 160/17.6

716-000070 Pipe Stop(pair) for SOU180 63/11, 90/11, 110/11, 125/11, 160/11, 180/11

716-000155 Pipe Stop(pair) for SOU180 63/11, 75/11, 90/11, 110/11, 125/11, 140/11,160/11,180/11

716-000156 Pipe Stop(pair) for SOU180 63/17.6, 75/17.6, 90/17.6, 110/17.6, 125/17.6, 140/17.6, 160/17.6, 180/17.6

716-000162 Pipe Stop(pair) for SOU180 63/21, 75/21, 90/21, 110/21, 125/21, 140/21, 160/21, 180/21

716-000167 Pipe Stop(pair) for SOU180 90/11, 125/11, 180/11, 90/17.6, 125/17.6, 180/17.6


SOU200

SOU200

SOU200 – Hydraulic Squeeze Off ToolPipe range 63-200mm Diameter




089-000312 SOU200 Squeeze Off Unit See table belowStops included

Product code Description Pipe Stops - Diameter (mm)

716-000175 SOU 200 9 STATION STOP SDR11 63, 75, 90, 110, 125, 140, 160, 180, 200

716-000176 SOU 200 9 STATION STOP SDR17.6 63, 75, 90, 110, 125, 140, 160, 180, 200

SOU 250

SOU250 with pneumatic input / hydraulic output power unit

SOU250 – Hydraulic Squeeze Off UnitPipe range: 180 – 250mm diameter

Gas pipe Squeeze Off unit with pioneering ‘A’ Frame design that is extremely lightweight yet very robust for ‘in-trench’ conditions... the Frame folds and can be locked ‘flat’ for ease of carrying and transportation.

The principle of operation is that the squeeze is carried out, the Top and Bottom beams are then mechanically locked together and then the ‘A’ Frame is detatched and used in conjunction with a second beam set. Using this concept all four squeeze points are accomplished using just one ‘A’ Frame assembly and one Power Unit.Available in two options... as shown, with a pneumatic input / hydraulic output power unit or with a hydraulic hand-pump in lieu of the power unit and ‘spring return’ hydraulic cylinder.

Pipe Stops

The Top Squeeze beam is fitted with ‘Pipe Stops’ to suit the diameter and wall thickness (SDR) of the pipe to be squeezed.

Product code Qty Description

089-000095 SOU 250 Manual Squeeze Off Tool (Handpump)

089-000055 SOU 250 Auto Hydraulic Squeeze Off Tool (Power Unit)

Kit Includes

1 ‘A’ Frame

4 Top Beam Assembly (incorporating Pipe Stops)

4 Bottom Beam Assembly

1 Power Unit (Handpump not shown)

Pipe Stops – SOU250A set consists of 8 x Stops. Each Stop can be rotated through 180˚ thus giving 2 x Diameter / SDR combinations. Stops can be custom made for any specified pipe. Codes as follows are for individual Stops.


716-000036 125/11 and 90/11 716-000158 225/21 and 225/17.6 716-000049 250/17.6 and 200/17.6

716-000064 200/11 and 180/11 716-000008 250/11 and 180/11 716-000020 250/17.6 and 225/17.6

716-000065 200/17.6 and 180/17.6 716-000048 250/11 and 200/11 716-000159 250/21 and 225/11

716-000015 213/17.6 and 180/17.6 716-000033 250/11 and 225/11 716-000032 200/21 and 250/17.6

716-000057 225/11 and 180/11 716-000062 250/11 and 250/17.6 716-000055 250/21 and 250/17.6

716-000034 225/17.6 and 180/17.6 716-000014 250/17.6 and 180/17.6 716-000160 250/26 and 225/17.6

Other sizes available on request

SOU400SOU400 – Hydraulic Squeeze Off UnitPipe range: 250 – 400mm diameter

Gas pipe Squeeze Off unit, the principle is the same as that of the SOU250...the squeeze is carried out, the Top and Bottom beams are then mechanically locked together and then the hydraulic cylinders are ‘unclipped’ and used in conjunction with a second beam set. Using this concept all four squeeze points are accomplished using just one pair of hydraulic cylinders.

The Bottom Squeeze beam is fitted with ‘Pipe Stops’. These Pipe stops form a positive ‘stop’ between the Top and Bottom beams and hence optimise the squeeze gap in order to ensure the pipe is not over-squeezed.


089-000073 SOU 400 Auto Hydraulic Squeeze Off Tool

Kit Includes

2 Hydraulic Cylinders

4 Top Beam Assembly


1 Power Unit (pneumatic input/hydraulic output)

Pipe Stops Guide Tubes

Pipe Stops – SOU400A set consists of 8 x Stops. Each Stop is unique for a fixed Diameter / SDR combination. Stops can be custom made for any specified pipe.

Pipe OD SDR 11 SDR 17.6 SDR 21 * SDR 26 *

250 716-000006 n/a 716-000121 716-000120

268 n/a n/a n/a 716-000165

280 716-000081 716-000082 716-000123 716-000122

315 716-000002 716-000007 716-000125 716-000124

355 716-000003 716-000005 716-000127 716-000126

400 716-000001 716-000004 716-000129 716-000128

*Please note these sizes are for use with Mk1A Squeeze Off Units. Units issued with red guide tubes (as pictured) are capable of using these size stops. Please contact our technical department for further information.

SOU500

Pipe being squeezed off

Storage & Transport Skids

SOU 500 Unit

SOU500 – Hydraulic Squeeze Off UnitPipe range 315-500mm diameter

Gas pipe Squeeze Off unit featuring a detachable Top beam with integrated hydraulic cylinders, an intermediate beam and a Bottom beam.

As with other Hy-Ram designs, the squeeze off is carried out, the intermediate and Bottom beams are mechanically locked together and then the Top beam complete with the cylinders can be detached for use on the second, third and fourth squeeze points.


089-000148 SOU 500 Hydraulic Squeeze Off Tool


Pipe OD SDR 11 SDR 17.6 SDR 21 SDR 26

315mm 716-000119 716-000118 716-000117 716-000116

355mm 716-000115 716-000114 716-000113 716-000112

400mm 716-000111 716-000110 716-000109 716-000108

450mm 716-000107 716-000106 716-000105 716-000104

469mm 716-000103 716-000102 716-000101 716-000100

500mm 716-000099 716-000030 716-000078 716-000096




SOU200

SOU200

SOU200 – Hydraulic Squeeze Off ToolPipe range 63-200mm Diameter




089-000312 SOU200 Squeeze Off Unit See table belowStops included

Product code Description Pipe Stops - Diameter (mm)

716-000175 SOU 200 9 STATION STOP SDR11 63, 75, 90, 110, 125, 140, 160, 180, 200

716-000176 SOU 200 9 STATION STOP SDR17.6 63, 75, 90, 110, 125, 140, 160, 180, 200

SOU 250

SOU250 with pneumatic input / hydraulic output power unit

SOU250 – Hydraulic Squeeze Off UnitPipe range: 180 – 250mm diameter

Gas pipe Squeeze Off unit with pioneering ‘A’ Frame design that is extremely lightweight yet very robust for ‘in-trench’ conditions... the Frame folds and can be locked ‘flat’ for ease of carrying and transportation.

The principle of operation is that the squeeze is carried out, the Top and Bottom beams are then mechanically locked together and then the ‘A’ Frame is detatched and used in conjunction with a second beam set. Using this concept all four squeeze points are accomplished using just one ‘A’ Frame assembly and one Power Unit.Available in two options... as shown, with a pneumatic input / hydraulic output power unit or with a hydraulic hand-pump in lieu of the power unit and ‘spring return’ hydraulic cylinder.

Pipe Stops

The Top Squeeze beam is fitted with ‘Pipe Stops’ to suit the diameter and wall thickness (SDR) of the pipe to be squeezed.


089-000095 SOU 250 Manual Squeeze Off Tool (Handpump)

089-000055 SOU 250 Auto Hydraulic Squeeze Off Tool (Power Unit)

Kit Includes

1 ‘A’ Frame

4 Top Beam Assembly (incorporating Pipe Stops)


1 Power Unit (Handpump not shown)

Pipe Stops – SOU250A set consists of 8 x Stops. Each Stop can be rotated through 180˚ thus giving 2 x Diameter / SDR combinations. Stops can be custom made for any specified pipe. Codes as follows are for individual Stops.


716-000036 125/11 and 90/11 716-000158 225/21 and 225/17.6 716-000049 250/17.6 and 200/17.6

716-000064 200/11 and 180/11 716-000008 250/11 and 180/11 716-000020 250/17.6 and 225/17.6

716-000065 200/17.6 and 180/17.6 716-000048 250/11 and 200/11 716-000159 250/21 and 225/11

716-000015 213/17.6 and 180/17.6 716-000033 250/11 and 225/11 716-000032 200/21 and 250/17.6

716-000057 225/11 and 180/11 716-000062 250/11 and 250/17.6 716-000055 250/21 and 250/17.6

716-000034 225/17.6 and 180/17.6 716-000014 250/17.6 and 180/17.6 716-000160 250/26 and 225/17.6


SOU400SOU400 – Hydraulic Squeeze Off UnitPipe range: 250 – 400mm diameter

Gas pipe Squeeze Off unit, the principle is the same as that of the SOU250...the squeeze is carried out, the Top and Bottom beams are then mechanically locked together and then the hydraulic cylinders are ‘unclipped’ and used in conjunction with a second beam set. Using this concept all four squeeze points are accomplished using just one pair of hydraulic cylinders.

The Bottom Squeeze beam is fitted with ‘Pipe Stops’. These Pipe stops form a positive ‘stop’ between the Top and Bottom beams and hence optimise the squeeze gap in order to ensure the pipe is not over-squeezed.


089-000073 SOU 400 Auto Hydraulic Squeeze Off Tool

Kit Includes

2 Hydraulic Cylinders

4 Top Beam Assembly


1 Power Unit (pneumatic input/hydraulic output)

Pipe Stops Guide Tubes


Pipe OD SDR 11 SDR 17.6 SDR 21 * SDR 26 *

250 716-000006 n/a 716-000121 716-000120

268 n/a n/a n/a 716-000165

280 716-000081 716-000082 716-000123 716-000122

315 716-000002 716-000007 716-000125 716-000124

355 716-000003 716-000005 716-000127 716-000126

400 716-000001 716-000004 716-000129 716-000128

*Please note these sizes are for use with Mk1A Squeeze Off Units. Units issued with red guide tubes (as pictured) are capable of using these size stops. Please contact our technical department for further information.

SOU500

Pipe being squeezed off

Storage & Transport Skids

SOU 500 UnitSOU 500 Unit

SOU500 – Hydraulic Squeeze Off UnitPipe range 315-500mm diameter

Gas pipe Squeeze Off unit featuring a detachable Top beam with integrated hydraulic cylinders, an intermediate beam and a Bottom beam.

As with other Hy-Ram designs, the squeeze off is carried out, the intermediate and Bottom beams are mechanically locked together and then the Top beam complete with the cylinders can be detached for use on the second, third and fourth squeeze points.


089-000148 SOU 500 Hydraulic Squeeze Off Tool


Pipe OD SDR 11 SDR 17.6 SDR 21 SDR 26

315mm 716-000119 716-000118 716-000117 716-000116

355mm 716-000115 716-000114 716-000113 716-000112

400mm 716-000111 716-000110 716-000109 716-000108

450mm 716-000107 716-000106 716-000105 716-000104

469mm 716-000103 716-000102 716-000101 716-000100

500mm 716-000099 716-000030 716-000078 716-000096



SOU Controlled ReleaseSOU400 – ‘Controlled Release’ Hydraulic Squeeze Off UnitPipe range: 250-400mm Diameter, PE100, 7 Bar

At the request of Transco (British Gas), Hy-Ram has developed a ‘special’ gas pipe Squeeze Off unit for use on PE100 / SDR11 pipe at pressures up to 7 bar. Designed specifically for this application, the ‘controlled release’ technique showed benefits over conventional squeeze off in terms of reducing the risk of pipe damage, specifically crack propagation on release of squeeze. Tests were carried out by Transco up to 315mm diameter, however the unit has been designed to enable 400mm pipe to be installed. Facilitates 4 simultaneous squeeze points.‘Pipe Stops’ are used to suit the diameter and wall thickness (SDR) of the pipe.


089-000159 SOU 400 Hydraulic Squeeze Off Tool Slow Release

Stops can be custom made for any specified pipe. Codes as follows are for individual stops.Stops can be custom made for any specified pipe. Codes as

Pipe Stops – ‘Controlled Release’A set consists of 8 x Stops, each Stop is unique for a fixed Diameter / SDR combination.

Pipe OD SDR 11 SDR 17.6 SDR21 SDR26

250 Stop Set 716-000039 716-000038 716-000076 n/a

280 Stop Set n/a n/a n/a 716-000166

315 Stop Set 716-000041 716-000040 716-000075 716-000069

355 Stop Set 716-000043 716-000042 716-000074 n/a

400 Stop Set 716-000045 716-000044 716-000073 n/a

Ancillary Squeeze Off Equipment

Re-rounding Tools

Post Squeeze Rerounders

Universal Post Squeeze Rerounders

Post Squeeze Off Re-rounding ClampsHy-Ram post squeeze off re-rounding clamps are designed to aid re-rounding of PE pipe after a “squeeze off” has been carried out.

Product code Pipe Size Description

089-000290 63mm Post Squeeze-off Re-rounding Clamp











Universal Post-Squeeze Re-rounding Tool…This tool is universal for a range of diameters.

Product code Description Liners - Dia. (mm)

089-000398 63 - 90mm Uni-Post-Squeeze Re-Rounder 63, 75

089-000399 110 - 180mm Uni-Post-Squeeze Re-Rounder 110, 125, 140, 160

089-000400 180 - 250mm Uni-Post-Squeeze Re-Rounder 180, 200, 225

673-000007 24 - 30mm Podger Spanner

Squeeze Off Tape

Squeeze Off Tape

Squeeze Off Applied Marker TapeIdentifies when PE pipe has been squeezed and helps prevent re-squeeze.


729-000001 Squeeze Off Applied Marker Tape

Hy-Ram offer a full range of Pipe Cutting equipment for most site applications up to a maximum diameter of 1500mm.

Hy-Ram offer a complete repair service for any manufacture of pipe cutting equipment… refer to page 77 for more details.

Pipe Cutting

Plastic Pipe Cutters

SecateursA

C

B

Hy-Ram offer a range of Secateurs from stock for cutting plastic pipes up to a maximum of 63mm diameter.

Product code Pipe Size Range Description

A 117-000014 6 – 42mm PE Pipe Cutter, ratchet action, plastic coated handles, suitable for cutting plastic pipe.

C 117-000190 6 – 42mm PE Pipe Cutter, HEAVY DUTY, ratchet action, plastic coated handles, suitable for cutting plastic pipe.

C 117-000015 3 – 63mm PE Pipe Cutter, ratchet action, suitable for cutting plastic pipe.

Plastic Pipe Cutter


Facilitates fast precision cutting of all thick wall plastic tubing with spring loaded action for fast adjustment from size to size.

Product code Pipe Size Range Max Depth of Cut Description Spare Wheel Product Code

117-000143 6 - 67mm 7mm Pipe Cutter 117-000146

117-000144 50 - 125mm 13mm Pipe Cutter 117-000147

117-000145 110 - 168mm 16mm Pipe Cutter 117-000148

Guillotine Cutters

Virax Guillotine

Hy-Ram is a UK agent for the Virax range of Pipe Cutting equipment including Guillotine Cutters. The Guillotines achieve a straight, square cut with minimal blade wear. Blades are easy to sharpen or replace.

Virax Guillotineo Practical, fast openingo Maximum wall thickness 18mmo Ground Stainless Steel Bladeo Square drive 14 mm (models 125 and 225) or 17 mm (model 315) across flats. A

wrench or extension can be used for cutting pipes in deep trenches. Releasing the catch on the hinged lower V-shaped jaw allows the cutter to be positioned anywhere along the pipe.

Product code Pipe size max. OD mm

Description Weight Spare Blade Product Code

117-000081 125 VIRAX Guillotine Cutter 7.5kg 041-000023

117-000030 225 VIRAX Guillotine Cutter 17kg 041-000015

117-000071 315 VIRAX Guillotine Cutter(Not suitable for SDR11)

68kg 041-000021



SOU Controlled ReleaseSOU400 – ‘Controlled Release’ Hydraulic Squeeze Off UnitPipe range: 250-400mm Diameter, PE100, 7 Bar

At the request of Transco (British Gas), Hy-Ram has developed a ‘special’ gas pipe Squeeze Off unit for use on PE100 / SDR11 pipe at pressures up to 7 bar. Designed specifically for this application, the ‘controlled release’ technique showed benefits over conventional squeeze off in terms of reducing the risk of pipe damage, specifically crack propagation on release of squeeze. Tests were carried out by Transco up to 315mm diameter, however the unit has been designed to enable 400mm pipe to be installed. Facilitates 4 simultaneous squeeze points.‘Pipe Stops’ are used to suit the diameter and wall thickness (SDR) of the pipe.


089-000159 SOU 400 Hydraulic Squeeze Off Tool Slow Release

Stops can be custom made for any specified pipe. Codes as follows are for individual stops.

Pipe Stops – ‘Controlled Release’A set consists of 8 x Stops, each Stop is unique for a fixed Diameter / SDR combination.

Pipe OD SDR 11 SDR 17.6 SDR21 SDR26

250 Stop Set 716-000039 716-000038 716-000076 n/a

280 Stop Set n/a n/a n/a 716-000166

315 Stop Set 716-000041 716-000040 716-000075 716-000069

355 Stop Set 716-000043 716-000042 716-000074 n/a

400 Stop Set 716-000045 716-000044 716-000073 n/a

Ancillary Squeeze Off Equipment

Re-rounding Tools

Post Squeeze Rerounders

Universal Post Squeeze Rerounders

Post Squeeze Off Re-rounding ClampsHy-Ram post squeeze off re-rounding clamps are designed to aid re-rounding of PE pipe after a “squeeze off” has been carried out.

Product code Pipe Size Description












Universal Post-Squeeze Re-rounding Tool…This tool is universal for a range of diameters.

Product code Description Liners - Dia. (mm)

089-000398 63 - 90mm Uni-Post-Squeeze Re-Rounder 63, 75

089-000399 110 - 180mm Uni-Post-Squeeze Re-Rounder 110, 125, 140, 160

089-000400 180 - 250mm Uni-Post-Squeeze Re-Rounder 180, 200, 225

673-000007 24 - 30mm Podger Spanner

Squeeze Off Tape

Squeeze Off Tape

Squeeze Off Applied Marker TapeIdentifies when PE pipe has been squeezed and helps prevent re-squeeze.


729-000001 Squeeze Off Applied Marker Tape

Hy-Ram offer a full range of Pipe Cutting equipment for most site applications up to a maximum diameter of 1500mm.

Hy-Ram offer a complete repair service for any manufacture of pipe cutting equipment… refer to page 77 for more details.

Pipe Cutting


SecateursA

C

B

Hy-Ram offer a range of Secateurs from stock for cutting plastic pipes up to a maximum of 63mm diameter.

Product code Pipe Size Range Description

A 117-000014 6 – 42mm PE Pipe Cutter, ratchet action, plastic coated handles, suitable for cutting plastic pipe.

C 117-000190 6 – 42mm PE Pipe Cutter, HEAVY DUTY, ratchet action, plastic coated handles, suitable for cutting plastic pipe.

C 117-000015 3 – 63mm PE Pipe Cutter, ratchet action, suitable for cutting plastic pipe.

Plastic Pipe Cutter


Facilitates fast precision cutting of all thick wall plastic tubing with spring loaded action for fast adjustment from size to size.

Product code Pipe Size Range Max Depth of Cut Description Spare Wheel Product Code

117-000143 6 - 67mm 7mm Pipe Cutter 117-000146

117-000144 50 - 125mm 13mm Pipe Cutter 117-000147

117-000145 110 - 168mm 16mm Pipe Cutter 117-000148

Guillotine Cutters

Virax Guillotine

Hy-Ram is a UK agent for the Virax range of Pipe Cutting equipment including Guillotine Cutters. The Guillotines achieve a straight, square cut with minimal blade wear. Blades are easy to sharpen or replace.

Virax Guillotineo Practical, fast openingo Maximum wall thickness 18mmo Ground Stainless Steel Bladeo Square drive 14 mm (models 125 and 225) or 17 mm (model 315) across flats. A

wrench or extension can be used for cutting pipes in deep trenches. Releasing the catch on the hinged lower V-shaped jaw allows the cutter to be positioned anywhere along the pipe.

Product code Pipe size max. OD mm

Description Weight Spare Blade Product Code

117-000081 125 VIRAX Guillotine Cutter 7.5kg 041-000023

117-000030 225 VIRAX Guillotine Cutter 17kg 041-000015

117-000071 315 VIRAX Guillotine Cutter(Not suitable for SDR11)

68kg 041-000021


Metallic Pipe Cutters

Copper Tube Cutters

Copper Pipe Slice

Pipe SliceSingle action copper tube cutter for use in tight locations

Product code Pipe Size Description Spare Wheel Product Code

117-000104 15mm Copper Pipe Slice 117-000165



Ridgid 246

Ridgid 246

Used mainly for cutting 4” cast iron pipe, this cutter is quick and convenient to use and requires minimal clearance around the pipe.


RIDG246 Ridgid 246 Pipe Cutter

Concrete pipe 4”-6”

Clay pipe 1½ “-6”

Class 22 water main 4”

Extra heavy-duty cast iron soil pipe 2”-5”

Service weight cast iron soil pipe 1½”-6”

No hub cast iron soil pipe 1½ “-6”

Hinged Cutters

Hinged Cutter

Spare - Wheels and Pins

The Hy-Ram Hinged Pipe Cutting Tools are designed to safely cut metallic pipe with minimal clearance around the pipe. They will cut ductile, cast iron, stainless steel and heavy wall steel pipe by applying manual pressure to the feed screw whilst rotating the unit to and fro through 90˚.

Features…o Features four wheels to cut steel, stainless steel, cast and ductile iron with only

90° to 110° handle swingo Only 4” clearance is required around pipeo Wheels and pins are interchangeable with other makes of Hinged Cutters

Product code Pipe size max. range

Description Pin Product Code

WheelProduct code

117-000111 1-2 ½” Hinged Cutter 520-000020 117-000016

117-000001 2 ½ - 4” Hinged Cutter 520-000009/A 117-000006

117-000002 4 – 6” Hinged Cutter 520-000012 117-000005

117-000003 6 – 8” Hinged Cutter 520-000012 117-000005

117-000004 8 – 12” Hinged Cutter 520-000012 117-000005

Wheeler-Rex Pipe Crackers

WHE559018

Exclusive UK distributor…Hy-Ram are the sole official UK agent for the Wheeler-Rex range of pipe cutting equipment including the unique range of Hydraulic Pipe Crackers for cast iron and concrete pipes.

These cutters are not rotated around the pipe, the application is static, the chain is hydraulically tensioned around the pipe until the point of cracking. Minimal clearance is required to wrap the cutter chain around the pipe to engage it in the cutter jaws. Cutters are supplied complete with hand-pump, hose and storage / carrying box.Benefits:o Three models available; Model 2990, 3890 and 5590o Ideal for cutting cast iron, tile and A/Co Remote hydraulic hand-pump for ease and safetyo Only requires clearance of 2” – 3” around the pipe


WHE299008 Wheeler Hydraulic Pipe Cutter (2”- 8”)





WHE382515 Chain extension for WHE389012 (12” to 15”)






WHE389012

RECOMMENDED CAPACITIES FOR WHEELER-REX CUTTERS

Size

/Typ

e of

Pip

e

Cas

t Iro

n C

lass

A

Cas

t Iro

n C

lass

B

Cas

t Iro

n C

lass

C

Cas

t Iro

n C

lass

D

Spun

Iron

Cla

ss B

Spun

Iron

Cla

ss C

Spun

Iron

Cla

ss D

Soil

Pip

e (C

lay)

Con

cret

e

Asb

esto

s C

emen

t

2”

3”

4”

5”

6”

8”

10”

12”

14”

15”

16”

18”

20”

24”



Metallic Pipe Cutters

Copper Tube Cutters

Copper Pipe Slice

Pipe SliceSingle action copper tube cutter for use in tight locations

Product code Pipe Size Description Spare Wheel Product Code




Ridgid 246

Ridgid 246

Used mainly for cutting 4” cast iron pipe, this cutter is quick and convenient to use and requires minimal clearance around the pipe.


RIDG246 Ridgid 246 Pipe Cutter

Concrete pipe 4”-6”

Clay pipe 1½ “-6”

Class 22 water main 4”

Extra heavy-duty cast iron soil pipe 2”-5”

Service weight cast iron soil pipe 1½”-6”

No hub cast iron soil pipe 1½ “-6”

Hinged Cutters

Hinged Cutter

Spare - Wheels and Pins

The Hy-Ram Hinged Pipe Cutting Tools are designed to safely cut metallic pipe with minimal clearance around the pipe. They will cut ductile, cast iron, stainless steel and heavy wall steel pipe by applying manual pressure to the feed screw whilst rotating the unit to and fro through 90˚.

Features…o Features four wheels to cut steel, stainless steel, cast and ductile iron with only

90° to 110° handle swingo Only 4” clearance is required around pipeo Wheels and pins are interchangeable with other makes of Hinged Cutters


Description Pin Product Code

WheelProduct code

117-000111 1-2 ½” Hinged Cutter 520-000020 117-000016

117-000001 2 ½ - 4” Hinged Cutter 520-000009/A 117-000006

117-000002 4 – 6” Hinged Cutter 520-000012 117-000005

117-000003 6 – 8” Hinged Cutter 520-000012 117-000005

117-000004 8 – 12” Hinged Cutter 520-000012 117-000005

Wheeler-Rex Pipe Crackers

WHE559018

Exclusive UK distributor…Hy-Ram are the sole official UK agent for the Wheeler-Rex range of pipe cutting equipment including the unique range of Hydraulic Pipe Crackers for cast iron and concrete pipes.

These cutters are not rotated around the pipe, the application is static, the chain is hydraulically tensioned around the pipe until the point of cracking. Minimal clearance is required to wrap the cutter chain around the pipe to engage it in the cutter jaws. Cutters are supplied complete with hand-pump, hose and storage / carrying box.Benefits:o Three models available; Model 2990, 3890 and 5590o Ideal for cutting cast iron, tile and A/Co Remote hydraulic hand-pump for ease and safetyo Only requires clearance of 2” – 3” around the pipe













WHE389012

RECOMMENDED CAPACITIES FOR WHEELER-REX CUTTERS

Size

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Cas

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lass

A

Cas

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lass

B

Cas

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lass

C

Cas

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n C

lass

D

Spun

Iron

Cla

ss B

Spun

Iron

Cla

ss C

Spun

Iron

Cla

ss D

Soil

Pip

e (C

lay)

Con

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2”

3”

4”

5”

6”

8”

10”

12”

14”

15”

16”

18”

20”

24”


WACHS Cutter

Trav-L-Cutter

Trav-L-CutterSecured by its tensioning chain, the Trav-L-Cutter can be mounted on horizontal or vertical pipe and even used under water. To ensure accurate cuts the Trav-L-Cutters’ self-propelled chain drive system maintains continuous out-of-round compensation while providing positive drive under all conditions.

Features:o Available in both Hydraulic (HE Model) or Pneumatic (E Model) power optionso Low-profile design needs only 10” to 12” of clearanceo Can be used in explosive conditionso High-speed milling cutters remove approximately 5mm of metal while cutting,

leaving the pipe end with a machined finisho Any type of weld prep detail can be achieved from a common 30° or 37.5°

bevel to multiple-angle J bevels, with counter bore and tapero Use of the accessory Guide Track and special wheels allows cutting with

machine-shop accuracy even in zero-visibility situations

Capacity: 6” thru 72” (153 to 1829 mm) pipe, large diameter vessels - All schedules

Clearance: 10” to 12” (254 to 305 mm) radial, depending on pipe diameter. 20” axial (508 mm)

Weight: Operating – 98 Kg

Dimensions: Length: 24” (61 cm) / Width: 20” (51 cm) / Height: 10-¾” (28 cm)

Hose Assemblies: 5⁄8” hose sets with quick couplers, in 45’ lengths

Hydraulic Power Sources (Model HE): Electric, Petrol or Diesel Engine driven

Multipurpose Pipe Cutters

FEINPowered HacksawCompressed air hacksaw for pipes and profiled sections up to 440mm diameter.

Product code Pipe size range Description Spare Blade Product Code

117-000196 Up to 440mm diameter

Powered Hacksaw (Fein), ‘Starter pack’ includes: 1 x set of keys, 1 x additional handle and 1 x hose coupling

A variety of blades are available depending on pipe material… please enquire.

605-000019 n/a Oiler / Lubricator n/a

Benefits:o Cuts steel, cast iron, ductile iron, concrete, plasticso Ideally suited for cutting pipes and shaped sectionso Clamp and feed device available for profiles and pipes from 80 – 400mm

diametero Adjustable clamping devices permit mitre cuts up to 45˚.

Carbide Coated BladesFor use on concrete pipes

Part Code Blade

041-000081 300mm long

041-000082 400mm long

041-000083 500mm long

041-000084 600mm long

041-000085 700mm long

TD Blades For ductile & Cast iron pipes with cement mortar lining

Part Code Blade

041-000046 320mm long, for pipes 80-150mm OD


Saw BladesHy-Ram offers a wide range of saw blades to suit Powered HacksawsHSS & HSS-SL Blades

HSS StandardPart No.

HSS - SL To suit Hard Metals Part No.

Blade

041-000051 041-000074 8" Long (200mm) to cut 3" dia. Pipe

041-000052 041-000075 12" Long (300mm) to cut 6 3/4" dia Pipe





041-000072 041-000080 31" Long (770mm) to cut 25" dia Pipe

041-000073 n/a 37" Long (940mm) to cut 32" dia Plastic Pipe

Keel Cutter N450 and N600Keel Hydraulic Pipe Cutters

Hy-Ram is an official distributor for KEEL. The KEEL range of pipe cutters consists of two models; Model N450 (75 to 900mm diameter pipe) and Model N600 (100 to 1500mm diameter pipe).

The cutters can be used to cut virtually any pipe material… steel, cast iron, ductile iron, clay and plastic pipe. The cutters are powered from a portable hydraulic power unit and so are ideal for on-site use.The cutter blade is carefully lowered into the pipe wall, the drive is engaged and the cutter automatically tracks around the pipe cutting through the pipe wall as it travels.

Feature Model N450 Model N600

For use on the following pipe materials:Cast Iron, Ductile iron, Cement, Plastic & Steel

Cast Iron, Ductile iron, Cement, Plastic & Steel

Maximum Outside Diameter of Pipe:700mm (900mm with additional chain extension)

1500mm

Clearance required around pipe (min): 200mm 260mm

Approx cutting speed (circumferential): 80 - 140mm / minute 80mm / minute

Max. wall thickness of pipe: 1¼” 2”

Capacity to do ‘straight’ cuts: Yes Yes

Capacity to Bevel: Yes (with additional attachment) Yes (with additional attachment)

Coolant requirement:Water spray at all times (oil and water mix with steel pipes)

Water spray at all times (oil and water mix with steel pipes)

Hydraulic drive: Yes Yes

Window Cutting attachment to allow the cutter to be capable of cutting both circumferential and longitudinal cuts in order to effectively cut a ‘window’.

Yes Not available

Hydraulic Power Pack:


954-000004 Hydraulic Power Pack for Keel N450Blade N450:

Product Code Description Max. wall thickness of pipe

Pipe materials

117-000059 5”/125mm Diamond Blade ¾” Cast Iron, Ductile iron, Cement, Plastic

117-000054 6”/150mm Diamond Blade 1¼” Cast Iron, Ductile iron, Cement, Plastic

041-000018 5”/125mm TCT Blade ¾” Steel

Model N600 Pipe Cutter & Accessories

N600 Keel Hydraulic Cutter Kit contains:


117-000090 N600 Pipe Cutter (200-1500mm)

Required Hydraulic Power Pack:


954-000008 Hydraulic Power Pack for Keel N600

Blades:


Pipe materials

117-000121 8”/200mm Diamond Blade

2” Cast Iron, Ductile iron, Cement, Plastic

117-000157 8”/200mm TCT Blade 2” Steel

When cutting steel, the following additional items are required:


379-000019 Flow Control Valve (for cutting Steel)

400-000031 Feed Screw for TCT Blade



WACHS Cutter

Trav-L-Cutter

Trav-L-CutterSecured by its tensioning chain, the Trav-L-Cutter can be mounted on horizontal or vertical pipe and even used under water. To ensure accurate cuts the Trav-L-Cutters’ self-propelled chain drive system maintains continuous out-of-round compensation while providing positive drive under all conditions.

Features:o Available in both Hydraulic (HE Model) or Pneumatic (E Model) power optionso Low-profile design needs only 10” to 12” of clearanceo Can be used in explosive conditionso High-speed milling cutters remove approximately 5mm of metal while cutting,

leaving the pipe end with a machined finisho Any type of weld prep detail can be achieved from a common 30° or 37.5°

bevel to multiple-angle J bevels, with counter bore and tapero Use of the accessory Guide Track and special wheels allows cutting with

machine-shop accuracy even in zero-visibility situations

Capacity: 6” thru 72” (153 to 1829 mm) pipe, large diameter vessels - All schedules

Clearance: 10” to 12” (254 to 305 mm) radial, depending on pipe diameter. 20” axial (508 mm)

Weight: Operating – 98 Kg

Dimensions: Length: 24” (61 cm) / Width: 20” (51 cm) / Height: 10-¾” (28 cm)

Hose Assemblies: 5⁄8” hose sets with quick couplers, in 45’ lengths

Hydraulic Power Sources (Model HE): Electric, Petrol or Diesel Engine driven

Multipurpose Pipe Cutters

FEINPowered HacksawCompressed air hacksaw for pipes and profiled sections up to 440mm diameter.

Product code Pipe size range Description Spare Blade Product Code

117-000196 Up to 440mm diameter

Powered Hacksaw (Fein), ‘Starter pack’ includes: 1 x set of keys, 1 x additional handle and 1 x hose coupling

A variety of blades are available depending on pipe material… please enquire.

605-000019 n/a Oiler / Lubricator n/a

Benefits:o Cuts steel, cast iron, ductile iron, concrete, plasticso Ideally suited for cutting pipes and shaped sectionso Clamp and feed device available for profiles and pipes from 80 – 400mm

diametero Adjustable clamping devices permit mitre cuts up to 45˚.

Carbide Coated BladesFor use on concrete pipes

Part Code Blade

041-000081 300mm long

041-000082 400mm long

041-000083 500mm long

041-000084 600mm long

041-000085 700mm long

TD Blades For ductile & Cast iron pipes with cement mortar lining

Part Code Blade



Saw BladesHy-Ram offers a wide range of saw blades to suit Powered HacksawsHSS & HSS-SL Blades

HSS StandardPart No.

HSS - SL To suit Hard Metals Part No.

Blade

041-000051 041-000074 8" Long (200mm) to cut 3" dia. Pipe






041-000072 041-000080 31" Long (770mm) to cut 25" dia Pipe

041-000073 n/a 37" Long (940mm) to cut 32" dia Plastic Pipe

Keel Cutter N450 and N600Keel Hydraulic Pipe Cutters

Hy-Ram is an official distributor for KEEL. The KEEL range of pipe cutters consists of two models; Model N450 (75 to 900mm diameter pipe) and Model N600 (100 to 1500mm diameter pipe).

The cutters can be used to cut virtually any pipe material… steel, cast iron, ductile iron, clay and plastic pipe. The cutters are powered from a portable hydraulic power unit and so are ideal for on-site use.The cutter blade is carefully lowered into the pipe wall, the drive is engaged and the cutter automatically tracks around the pipe cutting through the pipe wall as it travels.

Feature Model N450 Model N600

For use on the following pipe materials:Cast Iron, Ductile iron, Cement, Plastic & Steel

Cast Iron, Ductile iron, Cement, Plastic & Steel

Maximum Outside Diameter of Pipe:700mm (900mm with additional chain extension)

1500mm

Clearance required around pipe (min): 200mm 260mm

Approx cutting speed (circumferential): 80 - 140mm / minute 80mm / minute

Max. wall thickness of pipe: 1¼” 2”

Capacity to do ‘straight’ cuts: Yes Yes

Capacity to Bevel: Yes (with additional attachment) Yes (with additional attachment)

Coolant requirement:Water spray at all times (oil and water mix with steel pipes)

Water spray at all times (oil and water mix with steel pipes)

Hydraulic drive: Yes Yes

Window Cutting attachment to allow the cutter to be capable of cutting both circumferential and longitudinal cuts in order to effectively cut a ‘window’.

Yes Not available

Hydraulic Power Pack:


954-000004 Hydraulic Power Pack for Keel N450Blade N450:


Pipe materials

117-000059 5”/125mm Diamond Blade ¾” Cast Iron, Ductile iron, Cement, Plastic

117-000054 6”/150mm Diamond Blade 1¼” Cast Iron, Ductile iron, Cement, Plastic

041-000018 5”/125mm TCT Blade ¾” Steel

Model N600 Pipe Cutter & Accessories

N600 Keel Hydraulic Cutter Kit contains:


117-000090 N600 Pipe Cutter (200-1500mm)

Required Hydraulic Power Pack:


954-000008 Hydraulic Power Pack for Keel N600

Blades:


Pipe materials

117-000121 8”/200mm Diamond Blade

2” Cast Iron, Ductile iron, Cement, Plastic

117-000157 8”/200mm TCT Blade 2” Steel

When cutting steel, the following additional items are required:


379-000019 Flow Control Valve (for cutting Steel)

400-000031 Feed Screw for TCT Blade


Underpressure Drilling

Hy-Ram manufacture and supply a variety of solutions both for water and gas applications for drilling, tapping, valve insertion and flow stopping… all utilising ‘underpressure’ techniques.

Hy-Ram offer a complete repair service for any manufacture of drilling equipment… refer to page 77 for more details.

Service Drilling

Hy-Ram No1 Underpressure Drilling Machine

Saddles: Universal Undercarriage

Product code Description Product code Description

168-000061 Rubber Saddle Ring 080-000014 15” Saddle

080-000010 2” Saddle 080-000015 16” Saddle

080-000001 3” Saddle 080-000016 18” Saddle

080-000002 4” Saddle 080-000017 20” Saddle

080-000003 5” Saddle 080-000018 21” Saddle

080-000004 6” Saddle 080-000019 22” Saddle

080-000012 7” Saddle 080-000020 24” Saddle

080-000005 8” Saddle 080-000021 27” Saddle

080-000013 9” Saddle 080-000022 30” Saddle

080-000006 10” Saddle 080-000023 33” Saddle

080-000007 12” Saddle 080-000024 36” Saddle

080-000037 14” Saddle 196-000001 Universal Undercarriage

Well proven and robust Underpressure drilling and tapping machine for inserting ferrules into live water mains up to 48” diameter. The machines can either drill directly into the main, or using a universal undercarriage, through a bossed saddle strap. The Hy-Ram No.1 is compatible with other manufacturer’s equipment, making spare parts and tools largely interchangeable.

Supplied in a strong steel case with all tools and accessories (excluding saddles, drill taps and undercarriages). Maximum working pressure 16bar.

No.1 Underpressure Drilling Machine Kit:


130-000039 Hy-Ram No.1 Drilling Machine Kit ½” - 1” BSP

Drill Taps:


130-000004 ½” Drill Tap HSS

130-000005 ¾” Drill Tap HSS

130-000006 1” Drill Tap HSS

Hy-Ram Junior J1

AC Cutters

PVC Cutters

Holesaw Cutter

J1 Drilling Machine & AccessoriesFacilitates underpressure drilling on service type fittings, especially useful where service connections are made through saddle straps, clamps and welded nipples where inserting directly into the main is not possible.

Description Application Cutter Sizes Body Adaptors

Hy-Ram J1-1 Underpressure Drilling Machine

Drilling through Saddle Straps, Saddle Clamps, Ferrule Straps andWelded Nipples.

19mm & 24mm¾” & 1” AC¾” & 1” PVC

¾” & 1” BSP


130-000165 Junior J1-1 Drilling Machine Kit

Cutters & Accessories


130-000169 ¾” AC Cutter 117-000058 Holesaw Cutter 19mm (½” BSP)

130-000168 1” AC Cutter 117-000020 Holesaw Cutter 24mm (¾” BSP)

130-000166 ¾” PVC Cutter 640-000055 J1 Drill Body Spacer (for use with EBCO Gunmetal Self Tapping Ferrule Straps)

130-000167 1” PVC Cutter

Hy-Ram Junior J2J2 Drilling Machine & AccessoriesFacilitates underpressure drilling on service type fittings, especially useful where service connections are made through saddles straps, clamps and welded nipples where inserting directly into the main is not possible. Robust, compact machine - making use of the tried and tested bridle and feedscrew design. Comes complete with strong carrying case and the option of various adaptors to suit connection for different applications.


Hy-Ram J2 Underpressure Drilling Machine

Drilling through larger Saddle Straps, Saddle Clamps, Ferrule Straps and Welded Nipples also compatible for use with various drilling saddles through a gate valve.

30mm & 38mm

1 ½”, 2”, 2 ½” BSP

J2 Gas Drilling MachineThis kit is as per the standard J2 except the two adaptors (1 ½”–2” BSP & 1 ½”–2½”) are not included in the kit and the body of the drill has a 2” BSPT thread to fit onto gas connections.


130-000178 Junior J2 Drilling Machine c/w 2” BSPT Body Only for Gas

Holesaws Cutter

Extension Spindle

Pilot Drill



117-000020 Holesaw Cutter 24mm (¾” BSP)

117-000021 Holesaw Cutter 30mm (1”BSP)

117-000173 Holesaw Cutter 38mm (1 ¼” BSP)

130-000161 6mm Pilot Drill - (30mm)


661-000045 2” Extension Spindle



Hy-Ram Junior J3

Typical Application

J3 Drilling Machine & AccessoriesUnderpressure Drilling Machine designed specifically for drilling through Hy-Ram and Erhard type service saddles with 1 ½” BSP outlet port. The brief was for a robust, reliable, UK quality drilling machine that could stand up to the rigours of field use. The design incorporates bridle and feedscrew design - drive is via a standard 19mm ratchet spanner.



Drilling through service saddles.

38mm 1 ½” BSP


130-000127 J3 Underpressure Drill Kit

Holesaws Cutter Pilot Drill Extension Spindle

Holesaw Cutters & Pilot Drills


117-000173 Holesaw Cutter 38mm (1¼” BSP)

130-000160 6mm Pilot Drill







Hy-Ram manufacture and supply a variety of solutions both for water and gas applications for drilling, tapping, valve insertion and flow stopping… all utilising ‘underpressure’ techniques.

Hy-Ram offer a complete repair service for any manufacture of drilling equipment… refer to page 77 for more details.

Service Drilling

Hy-Ram No1 Underpressure Drilling Machine

Saddles: Universal Undercarriage


168-000061 Rubber Saddle Ring 080-000014 15” Saddle

080-000010 2” Saddle 080-000015 16” Saddle

080-000001 3” Saddle 080-000016 18” Saddle

080-000002 4” Saddle 080-000017 20” Saddle

080-000003 5” Saddle 080-000018 21” Saddle

080-000004 6” Saddle 080-000019 22” Saddle

080-000012 7” Saddle 080-000020 24” Saddle

080-000005 8” Saddle 080-000021 27” Saddle

080-000013 9” Saddle 080-000022 30” Saddle

080-000006 10” Saddle 080-000023 33” Saddle

080-000007 12” Saddle 080-000024 36” Saddle

080-000037 14” Saddle 196-000001 Universal Undercarriage

Well proven and robust Underpressure drilling and tapping machine for inserting ferrules into live water mains up to 48” diameter. The machines can either drill directly into the main, or using a universal undercarriage, through a bossed saddle strap. The Hy-Ram No.1 is compatible with other manufacturer’s equipment, making spare parts and tools largely interchangeable.

Supplied in a strong steel case with all tools and accessories (excluding saddles, drill taps and undercarriages). Maximum working pressure 16bar.

No.1 Underpressure Drilling Machine Kit:


130-000039 Hy-Ram No.1 Drilling Machine Kit ½” - 1” BSP

Drill Taps:





Hy-Ram Junior J1

AC Cutters

PVC Cutters

Holesaw Cutter

J1 Drilling Machine & AccessoriesFacilitates underpressure drilling on service type fittings, especially useful where service connections are made through saddle straps, clamps and welded nipples where inserting directly into the main is not possible.


Hy-Ram J1-1 Underpressure Drilling Machine

Drilling through Saddle Straps, Saddle Clamps, Ferrule Straps andWelded Nipples.

19mm & 24mm¾” & 1” AC¾” & 1” PVC

¾” & 1” BSP


130-000165 Junior J1-1 Drilling Machine Kit



130-000169 ¾” AC Cutter 117-000058 Holesaw Cutter 19mm (½” BSP)

130-000168 1” AC Cutter 117-000020 Holesaw Cutter 24mm (¾” BSP)

130-000166 ¾” PVC Cutter 640-000055 J1 Drill Body Spacer (for use with EBCO Gunmetal Self Tapping Ferrule Straps)

130-000167 1” PVC Cutter

Hy-Ram Junior J2J2 Drilling Machine & AccessoriesFacilitates underpressure drilling on service type fittings, especially useful where service connections are made through saddles straps, clamps and welded nipples where inserting directly into the main is not possible. Robust, compact machine - making use of the tried and tested bridle and feedscrew design. Comes complete with strong carrying case and the option of various adaptors to suit connection for different applications.



Drilling through larger Saddle Straps, Saddle Clamps, Ferrule Straps and Welded Nipples also compatible for use with various drilling saddles through a gate valve.

30mm & 38mm

1 ½”, 2”, 2 ½” BSP

J2 Gas Drilling MachineThis kit is as per the standard J2 except the two adaptors (1 ½”–2” BSP & 1 ½”–2½”) are not included in the kit and the body of the drill has a 2” BSPT thread to fit onto gas connections.


130-000178 Junior J2 Drilling Machine c/w 2” BSPT Body Only for Gas

Holesaws Cutter

Extension Spindle

Pilot Drill



117-000020 Holesaw Cutter 24mm (¾” BSP)

117-000021 Holesaw Cutter 30mm (1”BSP)

117-000173 Holesaw Cutter 38mm (1 ¼” BSP)






Hy-Ram Junior J3

Typical Application

J3 Drilling Machine & AccessoriesUnderpressure Drilling Machine designed specifically for drilling through Hy-Ram and Erhard type service saddles with 1 ½” BSP outlet port. The brief was for a robust, reliable, UK quality drilling machine that could stand up to the rigours of field use. The design incorporates bridle and feedscrew design - drive is via a standard 19mm ratchet spanner.



Drilling through service saddles.

38mm 1 ½” BSP


130-000127 J3 Underpressure Drill Kit

Holesaws Cutter Pilot Drill Extension Spindle



117-000173 Holesaw Cutter 38mm (1¼” BSP)






Hy-Ram Universal

Screw Ended Tap & Cup DrillScrew Ended Tap & Cup Drill

Solid Drill Tap

Holesaw Cutters

Hy-Ram Universal Underpressure Drilling MachineUnderpressure Drilling and Tapping Machine for inserting ferrules, nipples (Quadrina type) and plugs into live Gas and Water mains up to 48” diameter.

Dependant on pipe specification, the operator can choose from solid drill-taps, holesaw taps or screw-ended taps with cup drills. Maximum working pressure 10 bar on body.


130-000038 Hy-Ram Universal Drilling Machine Kit ½ - 2” BSP

Ferrule Key

Undercarriage

Saddle

Extension Bracket – For use on mains above 12” dia

Saddle

Drill Taps/Cutters:


130-000028 ½” HSS Solid Pass Drill Tap

130-000017 1¼” Holesaw Tap

130-000029 ¾” HSS Solid Pass Drill Tap

130-000018 1-½” Holesaw Tap

130-000030 1” HSS Solid Pass Drill Tap 130-000019 2” Holesaw Tap

130-000021 1 ½” Screw Ended Drill Tap 117-000020 Holesaw Cutter 24mm (¾” BSP)

130-000022 2” Screw Ended Drill Tap 117-000021 Holesaw Cutter 30mm (1”BSP)

130-000013 1-½” Cup Drill 117-000022 Holesaw Cutter 38mm (1 ¼” BSP)

130-000014 2” Cup Drill 117-000023 Holesaw Cutter 44mm (1 ½” BSP)

130-000015 ¾” Holesaw Tap 117-000024 Holesaw Cutter 56mm (2” BSP)

130-000016 1” Holesaw Tap

Accessories:


270-000007 ½”-1” Pass Ferrule Key

270-000008 1½”-2” Pass Ferrule Key

080-000034 Universal Undercarriage 2 ¼”

080-000035 Universal Undercarriage 3”

080-000036 Universal Undercarriage 3 ½”

009-000019 Extension Bracket Hy-Ram Uni

300-000063 Quadrina Carrier 2”

300-000123 Quadrina Carrier 2½”

Saddles


080-000025 Saddle 2” 080-000030 Saddle 8 - 10”

080-000026 Saddle 3” 080-000031 Saddle 11 - 16”

080-000027 Saddle 4” 080-000032 Saddle 18 - 24”

080-000028 Saddle 5” 080-000033 Saddle 26 - 48”

080-000029 Saddle 6-7”

Hy-Ram LR67Hy-Ram LR67 Drilling Machine & AccessoriesUnderpressure Drilling Machine designed specifically for drilling through the Hy-Ram Hi-Flow Drilling Saddle.

Drills up to 67mm diameter with cutters available for CI, DI, A/C, steel, PE and PVC pipes. The design incorporates an 80mm flange for connecting directly onto the Hi-Flow saddle. Maximum working pressure 16bar.

A pneumatic drive is also available.

Description Application Cutter Sizes Flange Sizes

Hy-Ram LR67 Drilling Machine

Water Pipes – Through 80mm flange. Designed specifically for use with the Hy-Ram Hi-Flow.

57 and 67mm (standard)

80mm (standard)


130-000111 LR67 Drilling Machine Kit

Bi-Metal Holesaw Carbide HolesawPilot Drill Coupon Retaining

Pilot Drill



117-000025 67mm Standard Holesaw 130-000112 12mm Pilot Drill (Std.)

117-000039 57mm Standard Holesaw 130-000121 12mm Pilot Drill (Carbide tipped)

117-000113 67mm Carbide Holesaw 130-000185 Coupon Retaining Pilot Drill

117-000093 57mm Carbide Holesaw 300-000134 Cutter Adaptor (Coupon Retaining only)

Range of Test Pumps available refer to page 51

Pneumatic Air Wrench

Typical Application



711-000024 Pneumatic Air Wrench (Torque 60)

300-000072 Air Wrench Adaptor

Bottom Sampling Setup (for use on Bottom Sampling Hiflows 6” and under):


117-000098 46mm Holesaw Cutter Std. (3” Bottom Sampling only)

117-000096 46mm Holesaw Cutter Carbide. (3” Bottom Sampling only)

130-000187 Coupon Retaining Pilot Drill (Bottom Sampling)

661-000049 Extended Spindle LR67 (Bottom Sampling)

053-000011 Extended Bridle LR67 (Bottom Sampling)

400-000057 Extended Feedscrew LR67 (Bottom Sampling)

Branch Drilling

Hy-Ram Compact 4Hy-Ram C4 Drilling Machine & AccessoriesCompact, lightweight hand operated Underpressure Branch Drilling Machine for ‘live’ drilling into Water and Gas lines.The C4 drills through a gate valve and is supplied as standard with 2 x ‘screw-on’ Flanges to suit 80 and 100 NP16 Flanged Valves. Cutters are available for both metallic and plastic pipes.


130-000065 Compact 4 Complete Kit

Pilot Drills

Bi-Metal Holesaw Carbide Holesaw

Coupon Retaining Pilot Drill



117-000032 70mm Bi-Metal Holesaw Cutter


117-000099 70mm Carbide Tipped Holesaw Cutter


130-000045 6mm Pilot Drill (Older Drills)

130-000197 10mm Dia. Pilot Drill – C4

130-000199 Coupon Retaining Pilot Drill – C4


Hy-Ram C4 Drilling Machine

Water or Gas Pipes* - Makes up to 4” Branch connections (Up to 83mm diameter hole).



* Specify which option when ordering



Hy-Ram Universal

Screw Ended Tap & Cup Drill

Solid Drill Tap

Holesaw Cutters

Hy-Ram Universal Underpressure Drilling MachineUnderpressure Drilling and Tapping Machine for inserting ferrules, nipples (Quadrina type) and plugs into live Gas and Water mains up to 48” diameter.

Dependant on pipe specification, the operator can choose from solid drill-taps, holesaw taps or screw-ended taps with cup drills. Maximum working pressure 10 bar on body.


130-000038 Hy-Ram Universal Drilling Machine Kit ½ - 2” BSP

Ferrule Key

Undercarriage

Saddle

Extension Bracket – For use on mains above 12” dia

Drill Taps/Cutters:



130-000017 1¼” Holesaw Tap


130-000018 1-½” Holesaw Tap

130-000030 1” HSS Solid Pass Drill Tap 130-000019 2” Holesaw Tap

130-000021 1 ½” Screw Ended Drill Tap 117-000020 Holesaw Cutter 24mm (¾” BSP)

130-000022 2” Screw Ended Drill Tap 117-000021 Holesaw Cutter 30mm (1”BSP)

130-000013 1-½” Cup Drill 117-000022 Holesaw Cutter 38mm (1 ¼” BSP)

130-000014 2” Cup Drill 117-000023 Holesaw Cutter 44mm (1 ½” BSP)

130-000015 ¾” Holesaw Tap 117-000024 Holesaw Cutter 56mm (2” BSP)

130-000016 1” Holesaw Tap

Accessories:


270-000007 ½”-1” Pass Ferrule Key

270-000008 1½”-2” Pass Ferrule Key

080-000034 Universal Undercarriage 2 ¼”

080-000035 Universal Undercarriage 3”

080-000036 Universal Undercarriage 3 ½”

009-000019 Extension Bracket Hy-Ram Uni

300-000063 Quadrina Carrier 2”

300-000123 Quadrina Carrier 2½”

Saddles


080-000025 Saddle 2” 080-000030 Saddle 8 - 10”

080-000026 Saddle 3” 080-000031 Saddle 11 - 16”

080-000027 Saddle 4” 080-000032 Saddle 18 - 24”

080-000028 Saddle 5” 080-000033 Saddle 26 - 48”

080-000029 Saddle 6-7”

Hy-Ram LR67Hy-Ram LR67 Drilling Machine & AccessoriesUnderpressure Drilling Machine designed specifically for drilling through the Hy-Ram Hi-Flow Drilling Saddle.

Drills up to 67mm diameter with cutters available for CI, DI, A/C, steel, PE and PVC pipes. The design incorporates an 80mm flange for connecting directly onto the Hi-Flow saddle. Maximum working pressure 16bar.

A pneumatic drive is also available.


Hy-Ram LR67 Drilling Machine

Water Pipes – Through 80mm flange. Designed specifically for use with the Hy-Ram Hi-Flow.


80mm (standard)


130-000111 LR67 Drilling Machine Kit

Bi-Metal Holesaw Carbide HolesawPilot Drill Coupon Retaining

Pilot Drill



117-000025 67mm Standard Holesaw 130-000112 12mm Pilot Drill (Std.)

117-000039 57mm Standard Holesaw 130-000121 12mm Pilot Drill (Carbide tipped)

117-000113 67mm Carbide Holesaw 130-000185 Coupon Retaining Pilot Drill

117-000093 57mm Carbide Holesaw 300-000134 Cutter Adaptor (Coupon Retaining only)

Range of Test Pumps available refer to page 51


Typical Application



711-000024 Pneumatic Air Wrench (Torque 60)

300-000072 Air Wrench Adaptor

Bottom Sampling Setup (for use on Bottom Sampling Hiflows 6” and under):


117-000098 46mm Holesaw Cutter Std. (3” Bottom Sampling only)

117-000096 46mm Holesaw Cutter Carbide. (3” Bottom Sampling only)

130-000187 Coupon Retaining Pilot Drill (Bottom Sampling)

661-000049 Extended Spindle LR67 (Bottom Sampling)

053-000011 Extended Bridle LR67 (Bottom Sampling)

400-000057 Extended Feedscrew LR67 (Bottom Sampling)

Branch Drilling

Hy-Ram Compact 4Hy-Ram C4 Drilling Machine & AccessoriesCompact, lightweight hand operated Underpressure Branch Drilling Machine for ‘live’ drilling into Water and Gas lines.The C4 drills through a gate valve and is supplied as standard with 2 x ‘screw-on’ Flanges to suit 80 and 100 NP16 Flanged Valves. Cutters are available for both metallic and plastic pipes.


130-000065 Compact 4 Complete Kit

Pilot Drills

Bi-Metal Holesaw Carbide Holesaw








130-000045 6mm Pilot Drill (Older Drills)

130-000197 10mm Dia. Pilot Drill – C4

130-000199 Coupon Retaining Pilot Drill – C4








Hy-Ram Compact 6

Bi-Metal

Carbide

Pilot Drills



130-000064 C6 Complete Kit **




70, 83 and 140mm (standard)



Hy-Ram C6 Drilling Machine & AccessoriesCompact, lightweight hand operated Underpressure Branch Drilling Machine for ‘live’ drilling into Water and Gas lines.The C6 drills through a gate valve and is supplied as standard with 3 x ‘screw-on’ Flanges to suit 80, 100 and 150mm NP16 Flanged Water Valves. Cutters are available for both metallic and plastic pipes.









130-000072 6mm Dia. Pilot Drill (70 & 83mm Holesaws)

130-000070 6mm Dia. Pilot Drill (140mm Holesaw)

130-000201 10mm Dia. Pilot Drill (70 & 83mm Holesaw)


130-000199 Coupon Retaining Pilot Drill – C6 (70 & 83mm Holesaws)

130-000198 Coupon Retaining Pilot Drill – C6 (140mm Holesaw)

Bottom Sampling AccessoriesAdditional accessories for use when bottom sampling with Hi-Flow drilling saddles, on sizes 6” and above.


300-000135 Cutter Adaptor Plate

300-000134 Cutter Adaptor

117-000039 57mm Holesaw Cutter (Std.)

117-000093 57mm Holesaw Cutter (Carbide.)


130-000174 C6/LR67 Coupon retaining pilot drill

Additional Gas AccessoriesFacilitates the use of the drill on gas type Knife gate valves.


640-000019 80mm Spacer

640-000020 100mm Spacer

640-000021 150mm Spacer

640-000033 Spacer Spigot 80mm NP16

640-000034 Spacer Spigot100mm NP16


Peart 150 Branch Drilling Machine

Air Motor Set for powering the Peart150, contained in a strong wooden box:


613-000023 Air Motor Set

Pneumatically powered ‘heavyweight’ Underpressure Drilling Machine for live ‘break-ins’ up to 8” (200mm) on Gas, Water and Chemical lines of any diameter. The machine is operated through a gate valve and utilises different machine adaptors to suit the valve/size of branch connection. Maximum working pressure 16bar.

Supplied in a strong wooden transportation/storage box with required tools and accessories.

Features:o Simple to operateo Robust constructiono Hand, air or hydraulic operationo Depth indicator scaleo For cast iron, ductile iron and steel pipes

Peart150 Drilling Machine Kit:


130-000098 Peart 150 Drilling Machine in strong wooden box, c/w Boring bar extension, Ratchet handle, Spanner, Allen key, Gaskets, Spare Pressure Seals, Cutting Paste

Drill Taps & Cutters

Drill Taps & Holesaw CuttersHy-Ram supply a wide range of Drills, Drill Taps, Holesaw Taps, Screw Ended Taps, Cup Drills and bespoke Cutters to suit ALL popular drilling and tapping machines both in the UK and USA. We have products compatible with the following machines: Hy-Ram, WASK, Peart, Talbot, Pass and Mueller.

Regrind and Re-tipping service now available on selected ranges… ask our Sales Office for more details!

Talbot Style Tang Drill Tap

Solid No1 Drill TapsUsed with Hy-Ram No.1 & Talbot No.1.





Talbot Style Tang Screw Ended TapCup Drill

Screw Ended Taps & Cup DrillsUsed with Talbot No. 2 & No.3 drilling machines only.


130-000026 1 ½” Screw Ended Tap

130-000027 2” Screw Ended Tap

130-000013 1-½” Cup Drill

130-000014 2” Cup Drill

Pass/WASK Holesaw Tap Holesaw CuttersStyle Tang

Holesaw Taps & CuttersSeparate Holesaw Taps and Cutters are an economical method for drilling and tapping mains. Used with Hy-Ram Universal Drill, Pass Universal Drill and WASK drilling equipment.

Product code Description Holesaw Cutter Size/Type

130-000015 ¾” Holesaw Tap 117-000020 24 mm Bi-Metal

130-000016 1” Holesaw Tap 117-000021 30 mm Bi-Metal

130-000017 1¼” Holesaw Tap 117-000022 38 mm Bi-Metal

130-000018 1-½” Holesaw Tap 117-000023 44 mm Bi-Metal


117-000095 56mm Carbide

Pass/WASK Drill Tap Style Tang

Solid Drill TapsUsed with Hy-Ram Universal Drill, Pass Universal Drill and WASK drilling equipment.




130-000030 1” HSS Solid Pass Drill Tap

Pass/WASK Screw Ended Tap/Cup Drill Style Tang

Screw Ended Taps & Cup DrillsUsed with Hy-Ram Universal Drill, Pass Universal Drill and WASK drilling equipment.


130-000021 1 ½” Screw Ended Drill Tap

130-000022 2” Screw Ended Drill Tap

130-000013 1-½” Cup Drill

130-000014 2” Cup Drill



Hy-Ram Compact 6

Bi-Metal

Carbide

Pilot Drills



130-000064 C6 Complete Kit **







Hy-Ram C6 Drilling Machine & AccessoriesCompact, lightweight hand operated Underpressure Branch Drilling Machine for ‘live’ drilling into Water and Gas lines.The C6 drills through a gate valve and is supplied as standard with 3 x ‘screw-on’ Flanges to suit 80, 100 and 150mm NP16 Flanged Water Valves. Cutters are available for both metallic and plastic pipes.









130-000072 6mm Dia. Pilot Drill (70 & 83mm Holesaws)


130-000201 10mm Dia. Pilot Drill (70 & 83mm Holesaw)


130-000199 Coupon Retaining Pilot Drill – C6 (70 & 83mm Holesaws)

130-000198 Coupon Retaining Pilot Drill – C6 (140mm Holesaw)

Bottom Sampling AccessoriesAdditional accessories for use when bottom sampling with Hi-Flow drilling saddles, on sizes 6” and above.


300-000135 Cutter Adaptor Plate

300-000134 Cutter Adaptor

117-000039 57mm Holesaw Cutter (Std.)

117-000093 57mm Holesaw Cutter (Carbide.)


130-000174 C6/LR67 Coupon retaining pilot drill

Additional Gas AccessoriesFacilitates the use of the drill on gas type Knife gate valves.


640-000019 80mm Spacer

640-000020 100mm Spacer

640-000021 150mm Spacer


640-000034 Spacer Spigot100mm NP16


Peart 150 Branch Drilling Machine

Air Motor Set for powering the Peart150, contained in a strong wooden box:


613-000023 Air Motor Set

Pneumatically powered ‘heavyweight’ Underpressure Drilling Machine for live ‘break-ins’ up to 8” (200mm) on Gas, Water and Chemical lines of any diameter. The machine is operated through a gate valve and utilises different machine adaptors to suit the valve/size of branch connection. Maximum working pressure 16bar.

Supplied in a strong wooden transportation/storage box with required tools and accessories.

Features:o Simple to operateo Robust constructiono Hand, air or hydraulic operationo Depth indicator scaleo For cast iron, ductile iron and steel pipes

Peart150 Drilling Machine Kit:


130-000098 Peart 150 Drilling Machine in strong wooden box, c/w Boring bar extension, Ratchet handle, Spanner, Allen key, Gaskets, Spare Pressure Seals, Cutting Paste

Drill Taps & Cutters

Drill Taps & Holesaw CuttersHy-Ram supply a wide range of Drills, Drill Taps, Holesaw Taps, Screw Ended Taps, Cup Drills and bespoke Cutters to suit ALL popular drilling and tapping machines both in the UK and USA. We have products compatible with the following machines: Hy-Ram, WASK, Peart, Talbot, Pass and Mueller.

Regrind and Re-tipping service now available on selected ranges… ask our Sales Office for more details!

Talbot Style Tang Drill Tap

Solid No1 Drill TapsUsed with Hy-Ram No.1 & Talbot No.1.





Talbot Style Tang Screw Ended TapCup Drill

Screw Ended Taps & Cup DrillsUsed with Talbot No. 2 & No.3 drilling machines only.


130-000026 1 ½” Screw Ended Tap

130-000027 2” Screw Ended Tap

130-000013 1-½” Cup Drill

130-000014 2” Cup Drill

Pass/WASK Holesaw Tap Holesaw CuttersStyle Tang

Holesaw Taps & CuttersSeparate Holesaw Taps and Cutters are an economical method for drilling and tapping mains. Used with Hy-Ram Universal Drill, Pass Universal Drill and WASK drilling equipment.

Product code Description Holesaw Cutter Size/Type

130-000015 ¾” Holesaw Tap 117-000020 24 mm Bi-Metal


130-000017 1¼” Holesaw Tap 117-000022 38 mm Bi-Metal

130-000018 1-½” Holesaw Tap 117-000023 44 mm Bi-Metal


117-000095 56mm Carbide

Pass/WASK Drill Tap Style Tang

Solid Drill TapsUsed with Hy-Ram Universal Drill, Pass Universal Drill and WASK drilling equipment.




130-000030 1” HSS Solid Pass Drill Tap

Pass/WASK Screw Ended Tap/Cup Drill Style Tang

Screw Ended Taps & Cup DrillsUsed with Hy-Ram Universal Drill, Pass Universal Drill and WASK drilling equipment.


130-000021 1 ½” Screw Ended Drill Tap

130-000022 2” Screw Ended Drill Tap

130-000013 1-½” Cup Drill

130-000014 2” Cup Drill


Drill Taps & Holesaw Cutters

Bi Metal Cutters

Starrett Bi Metal Constant Pitch Holesaws… have 6 teeth per inch and are ideal for thinner gauge materials. Constant Pitch provides a smooth cut, with minimal tendency to bite or snag on contact with irregular surfaces.

Advantages: Smooth cut on thinner gauge materials. Minimal tendency to bite or snag on thinner gauge materials..

Carbide Tipped Cutters

Cutter Type Application

Bi-Metal Cast Iron

Ductile Iron (Bit. Lined)

Steel

Carbide Tipped Ductile (Cement Lined)

PE

PVC

AC

Clay

Please note...Hy-Ram always recommend the use of Starrett cutters due to the backing plate being thicker than other manufacturers hence offering added strength.

** Due to the nature of all holesaws, the threads are not always sufficiently strong to hold securely to the arbour. For this reason, for certain holesaw sizes, the threads are ‘drilled out’ and 2 x location holes added that then form the method of ‘drive’ from the corresponding pins on the Tap.

Starrett Tungsten Carbide Tipped Constant Pitch... have tough tungsten carbide tipped teeth that have a positive cutting angle which provides fast and efficient removal of chips and swarf.

Advantages: Tungsten carbide tipped teeth provides superb product life and cutting performance. High cutting accuracy.

Product code Size Cutter Type Drive Method*

To Suit

117-000058 19mm Bi-Metal T Junior J1


117-000020 24mm Bi-Metal T ¾” Holesaw Tap


117-000021 30mm Bi-Metal T 1” Holesaw Tap

117-000162 35mm Bi-Metal T Hydrant Wizard

117-000173 38mm Bi-Metal LH Junior J2/Junior J3

117-000022 38mm Bi-Metal T 1 ¼” Holesaw Tap

117-000023 44mm Bi-Metal LH 1 ½” Holesaw Tap

117-000024 56mm Bi-Metal LH 2” Holesaw Tap

117-000095 56mm Carbide Tipped LH 2” Holesaw Tap

117-000039 57mm Bi-Metal LH LR67

117-000093 57mm Carbide Tipped LH LR67



117-000032 70mm Bi-Metal LH Compact 4/Compact 6

117-000099 70mm Carbide Tipped LH Compact 4/Compact 6



117-000049 140mm Bi-Metal LH & ED Compact 6

117-000126 140mm Carbide Tipped LH & ED Compact 6

* Key:T = THREADED LH = Pin Locating Holes added and central thread drilled out** ED = Extended Depth

Hy-Ram is a specialist stockist of gas test equipment, gas detection equipment, gas safety equipment and general gas tooling.

Ask our Sales Office about your specific requirements. We offer sales, hire repair and recalibration services.

Gas Tooling

Gas Test Equipment

Test Standpipes (Cowhorns)Mains test Cowhorns for pressure testing Gas pipelines in accordance with NGT GIS specification GIS/TE/P6.3:2007.

The 2 part manifold comprises a cowhorn standpipe (supplied in 3 different pressure ratings, colour coded for ease of identification), and a common base (common to all 3 types).

The cowhorn facilitates quick and safely controlled pressurising via a ludecke type coupler and diaphragm valve and is also fitted with a pressure gauge and safety pressure relief valve.

Type Colour Gauge Relief valve setting

Low pressure Orange 63mm x 0-1 bar/0-15 psi 0.385 bar

Medium pressure Blue 63mm x 0-4 bar/0-60 psi 3.3 bar

High pressure Red 63mm x 0-10 bar/0-160 psi 7.7 bar

Common Base Yellow N/A N/A


643-000064 Low pressure, complete with Common Base

643-000062 Medium pressure, complete with Common Base

643-000077 High pressure, complete with Common Base

643-000091 Common Base only

Test certificates and tagging can be supplied where requested

MultitesterMultitester with Steel Tee Assembly

Brass Tee Option

Multi test cap for pressure testing PE Gas services through the Electrofusion top tapping tee, by making use of the 12mm Hex Cutter drive. Requires either brass or steel tee assembly.


300-000009 Multitester (Only)

300-000010 Multitester Steel Tee assembly

300-000113 Multitester Brass Tee assembly

Manoflex GaugesFlexible water manometers used for gas service pressure testing.


161-000113 Manoflex Gauge 12”






Drill Taps & Holesaw Cutters

Bi Metal Cutters

Starrett Bi Metal Constant Pitch Holesaws… have 6 teeth per inch and are ideal for thinner gauge materials. Constant Pitch provides a smooth cut, with minimal tendency to bite or snag on contact with irregular surfaces.

Advantages: Smooth cut on thinner gauge materials. Minimal tendency to bite or snag on thinner gauge materials..

Carbide Tipped Cutters

Cutter Type Application

Bi-Metal Cast Iron

Ductile Iron (Bit. Lined)

Steel

Carbide Tipped Ductile (Cement Lined)

PE

PVC

AC

Clay

Please note...Hy-Ram always recommend the use of Starrett cutters due to the backing plate being thicker than other manufacturers hence offering added strength.

** Due to the nature of all holesaws, the threads are not always sufficiently strong to hold securely to the arbour. For this reason, for certain holesaw sizes, the threads are ‘drilled out’ and 2 x location holes added that then form the method of ‘drive’ from the corresponding pins on the Tap.

Starrett Tungsten Carbide Tipped Constant Pitch... have tough tungsten carbide tipped teeth that have a positive cutting angle which provides fast and efficient removal of chips and swarf.

Advantages: Tungsten carbide tipped teeth provides superb product life and cutting performance. High cutting accuracy.

Product code Size Cutter Type Drive Method*

To Suit



117-000020 24mm Bi-Metal T ¾” Holesaw Tap


117-000021 30mm Bi-Metal T 1” Holesaw Tap

117-000162 35mm Bi-Metal T Hydrant Wizard

117-000173 38mm Bi-Metal LH Junior J2/Junior J3

117-000022 38mm Bi-Metal T 1 ¼” Holesaw Tap

117-000023 44mm Bi-Metal LH 1 ½” Holesaw Tap

117-000024 56mm Bi-Metal LH 2” Holesaw Tap

117-000095 56mm Carbide Tipped LH 2” Holesaw Tap









117-000049 140mm Bi-Metal LH & ED Compact 6

117-000126 140mm Carbide Tipped LH & ED Compact 6

* Key:T = THREADED LH = Pin Locating Holes added and central thread drilled out** ED = Extended Depth

Hy-Ram is a specialist stockist of gas test equipment, gas detection equipment, gas safety equipment and general gas tooling.

Ask our Sales Office about your specific requirements. We offer sales, hire repair and recalibration services.

Gas Tooling

Gas Test Equipment

Test Standpipes (Cowhorns)Mains test Cowhorns for pressure testing Gas pipelines in accordance with NGT GIS specification GIS/TE/P6.3:2007.

The 2 part manifold comprises a cowhorn standpipe (supplied in 3 different pressure ratings, colour coded for ease of identification), and a common base (common to all 3 types).

The cowhorn facilitates quick and safely controlled pressurising via a ludecke type coupler and diaphragm valve and is also fitted with a pressure gauge and safety pressure relief valve.

Type Colour Gauge Relief valve setting

Low pressure Orange 63mm x 0-1 bar/0-15 psi 0.385 bar

Medium pressure Blue 63mm x 0-4 bar/0-60 psi 3.3 bar

High pressure Red 63mm x 0-10 bar/0-160 psi 7.7 bar

Common Base Yellow N/A N/A


643-000064 Low pressure, complete with Common Base

643-000062 Medium pressure, complete with Common Base

643-000077 High pressure, complete with Common Base

643-000091 Common Base only

Test certificates and tagging can be supplied where requested

MultitesterMultitester with Steel Tee Assembly

Brass Tee Option

Multi test cap for pressure testing PE Gas services through the Electrofusion top tapping tee, by making use of the 12mm Hex Cutter drive. Requires either brass or steel tee assembly.


300-000009 Multitester (Only)

300-000010 Multitester Steel Tee assembly

300-000113 Multitester Brass Tee assembly

Manoflex GaugesFlexible water manometers used for gas service pressure testing.







Manometer HoseRed rubber tubing is used commonly in conjunction with manometer gauges and general pressure testing. Rubber test hose is available in thin or thick wall.


359-000098 ‘Thin wall’ Red natural Rubber tubing

359-000180 ‘Thick wall’ Red natural Rubber tubing

Service & Meter Testing

A B C

D

A range of test manifolds available for use on incoming services.

Ref Product code Description

A 643-000054 Service test standpipe (orange)

B 189-000007 Service test piece (Meter Cock)

C 643-000087 Service test manifold, anaconda style, with valve and nozzle

D 106-000037 PE Service Tester 20/25/32mm

GaugesDruck GaugesThe Druck DPI 705 Series of handheld pressure indicators combine tough and rugged design with accurate and reliable pressure measurement.

Units can be bought to measure absolute, gauge or differential pressures in a wide range of pressure readings. Hy-Ram offers as standard the intrinsically safe units in pressure ratings of 2, 7 & 20 Bar absolute. These usually come as remote sensing versions.

For more information on the range of Druck Gauges available, please contact our Sales Office.


DPI705IS2A Druck Gauge, Intrinsically Safe, 2 bar absolute remote sensor



DRUCCASE Carry Case for DPI705IS

Comark GaugesTwo multi-scale pressure meters with twin inputs and memory hold of selected scale. Both instruments feature a dust and waterproof case to IP67 and can measure positive or negative (vacuum) and gauge single input or differential pressures.

For more information, please contact our Sales Office.

Gas Tooling

Drawlock Tooling

A

B

C

D

E

F

G

H

Hy-Ram is an ‘official’ stockist and distributor for the GF Drawlock range of tools and equipment needed to install the ever popular Drawlock range of Gas pipe fittings.


A 106-000028 Drawlock Tool Complete Kit 16-32mm (13 piece)

106-000041 Drawlock Tool Complete Kit 20-32mm (12 piece)

B 104-000001 16mm Draw-Tool c/w Expander







C 104-000013 16mm Expander







D 657-000049 ¾” Cap (Spare)

D 657-000050 1” Cap (Spare)

D 657-000051 2” Cap (Spare)

E 030-000041 16mm Adaptor Bush




F 104-000008 Combination Tool c/w ¾” cap

F 104-000009 Combination Tool c/w 1” cap

G 104-000015 Combination Tool Stem ¾” - 1”

H 014-000012 Draw-tool 16mm Stem

H 014-000009 Draw-tool 20/25/32mm Stem


Foam GunsFoam Gun(Small)

Foam Gun (Large)

Typically used for insertion of anaerobic foam in sealing meter box connections or sealing dead mains.


151-000001 Foam off Gun Small - 12"

151-000003 Foam off Gun Large - 18"

Steve Vick Foam Guns

Steve Vick Foam guns, for use with the Steve Vick Fullseal™ system for sealing dead inserted gas services.


151-000007 40cm Steve Vick Foam Gun




Manometer HoseRed rubber tubing is used commonly in conjunction with manometer gauges and general pressure testing. Rubber test hose is available in thin or thick wall.


359-000098 ‘Thin wall’ Red natural Rubber tubing

359-000180 ‘Thick wall’ Red natural Rubber tubing

Service & Meter Testing

A B C

D

A range of test manifolds available for use on incoming services.


A 643-000054 Service test standpipe (orange)

B 189-000007 Service test piece (Meter Cock)

C 643-000087 Service test manifold, anaconda style, with valve and nozzle

D 106-000037 PE Service Tester 20/25/32mm

GaugesDruck GaugesThe Druck DPI 705 Series of handheld pressure indicators combine tough and rugged design with accurate and reliable pressure measurement.

Units can be bought to measure absolute, gauge or differential pressures in a wide range of pressure readings. Hy-Ram offers as standard the intrinsically safe units in pressure ratings of 2, 7 & 20 Bar absolute. These usually come as remote sensing versions.

For more information on the range of Druck Gauges available, please contact our Sales Office.





DRUCCASE Carry Case for DPI705IS

Comark GaugesTwo multi-scale pressure meters with twin inputs and memory hold of selected scale. Both instruments feature a dust and waterproof case to IP67 and can measure positive or negative (vacuum) and gauge single input or differential pressures.

For more information, please contact our Sales Office.

Gas Tooling

Drawlock Tooling

A

B

C

D

E

F

G

H

Hy-Ram is an ‘official’ stockist and distributor for the GF Drawlock range of tools and equipment needed to install the ever popular Drawlock range of Gas pipe fittings.


A 106-000028 Drawlock Tool Complete Kit 16-32mm (13 piece)

106-000041 Drawlock Tool Complete Kit 20-32mm (12 piece)















D 657-000049 ¾” Cap (Spare)

D 657-000050 1” Cap (Spare)

D 657-000051 2” Cap (Spare)





F 104-000008 Combination Tool c/w ¾” cap

F 104-000009 Combination Tool c/w 1” cap

G 104-000015 Combination Tool Stem ¾” - 1”

H 014-000012 Draw-tool 16mm Stem



Foam GunsFoam Gun(Small)

Foam Gun (Large)

Typically used for insertion of anaerobic foam in sealing meter box connections or sealing dead mains.


151-000001 Foam off Gun Small - 12"

151-000003 Foam off Gun Large - 18"

Steve Vick Foam Guns

Steve Vick Foam guns, for use with the Steve Vick Fullseal™ system for sealing dead inserted gas services.





Crimp ToolsWASK Crimp Tools A one piece malleable iron tool for the rapid construction of a WASK crimp joint. Features a metal to metal stop for accurate joint construction.

Product code Description Colour

WASKBE0021 16mm WASK Crimp Tool Bronze

WASKBE0022 20mm WASK Crimp Tool Green

WASKBE0023 25mm WASK Crimp Tool Blue

WASKBE0024 32mm WASK Crimp Tool Yellow

WASKBE0009 63mm WASK Crimp Tool Orange

Plug LifterPlug LifterTo operate the internal plug of a building entry tee or 2’’/63mm BET safely and without the escape of gas. To operate the internal plug of a 2’’/63mm Top Service Tee safely and without the escape of gas.


WASKBE0128 2”/63mm BET Only

WASKEA0056 2”/63mm Top Service Tee

Vent TubesVent tubes allow releasing any unwanted gas to atmosphere safely during the bagging off process.


051-000006 3M Vent Tube c/w Flame Trap c/w (1m + 2m tubes and 1” BSP connections)

Live HeadsLive HeadsA Live Head is used as part of the Live Mains Insertion process; designed to safely control the flow of gas while inserting into a host main.

Size SDR11 SDR17 SDR21

40mm 077-000141

55mm 077-000142

63mm 077-000143 077-000144 077-000145

75mm 077-000071 077-000146 077-000147

90mm 077-000073 077-000148 077-000149

125mm 077-000076 077-000150 077-000151

140mm 077-000152 077-000153

180mm 077-000154 077-000155 077-000156

Purge Ejectors

Mini Purge EjectorThe new Mini Purge Ejector is designed as an alternative to the large purge ejectors which have been in use since the mid 1980s. It works on the same Venturi principle but is lighter and easier to handle. Designed for use on mains from 3” to 12” in diameter, the Mini Purge Ejector ensures a fast, clinical and effective purge on gas pipes to be abandoned.

The Mini Purge Ejector is attached to one end of the isolated main and the vent is opened at the other end to draw in air. Compressed air is introduced into the Mini Purge Ejector which creates a vacuum. This has the effect of withdrawing the gas from the main; the purged gas and air are expelled into the atmosphere.


359-000200 Mini Purge Ejector 359-000202 Extension Tube (Vent Stack)

* Note, 2 tubes required to reach minimum height requirements

Gas Safety Equipment

MSA Breathing ApparatusMSA Turbo-Flo Fresh Air Hose Breathing ApparatusHy-Ram is a Premier Distributor for the MSA range of breathing apparatus. The Turbo-Flo fresh air hose breathing apparatus is an isolating respiratory protection apparatus which can be put to use where conditions permit to draw air from a hazard-free atmosphere.

Turbo-Flo can be used as unassisted or as assisted fresh air breathing apparatus. Since the air supply is practically unlimited, the user can work without time restrictions.

The Turbo-Flo fresh air hose breathing apparatus is tested and approved according to EN 138 as assisted and unassisted fresh air breathing apparatus.

Product code Description Mask Metal Storage Box

006-000030 Fresh Air Breathing Apparatus 3S Yes

006-000059 Fresh Air Breathing Apparatus 3S No

006-000060 Fresh Air Breathing Apparatus Advantage 3000 Yes

006-000061 Fresh Air Breathing Apparatus Advantage 3000 No

045-000161 Spare Metal Storage Case n/a Yes

006-000049 Turbo Flo Blower Unit 110v AC n/a No

Martindale Breathing Apparatus

Unpowered System

Powered System

Hy-Ram is an approved distributor for the Martindale range of breathing apparatus. The Martindale (negative pressure) unassisted Fresh Air System is a simple respiratory protective system for use in “Confined spaces”. The simplicity and ease of use of the system allows operators to work safely in potentially oxygen deficient hazardous areas, breathing air from an uncontaminated source. The Martindale (positive pressure) assisted Fresh Air System combines all the features of the unassisted system but with the added benefit of having clean air supplied from an uncontaminated source by an electrically driven air moving turbine system.

Classification - EN 138 Class 2, Mask - EN 136, Class 3.

Product code Description Version Turbine Included

006-000056 Martindale Fresh Air Breathing Apparatus M26/400

Unpowered No


Powered No


Powered Yes

For spare parts or more information, please contact our Sales Office.

Gas DetectorsGascoseeker 2-500Built on the success of the robust and reliable Gascoseeker MK2, the Gascoseeker 2-500 is the UK gas industry standard instrument for measuring % LEL and % volume flammable hydrocarbons, with over 20,000 instruments in use in the UK gas industry.

The two-button operation means the Gascoseeker 2-500 is easy to use and operator training can be conducted quickly. The rugged design allows the Gascoseeker 2-500 to be used in harsh environments. The Gascoseeker 2-500 is also fully compatible with a range of calibration software and equipment.

Please contact our Sales Office for more information.


905-000011 Gascoseeker 2-500



Crimp ToolsWASK Crimp Tools A one piece malleable iron tool for the rapid construction of a WASK crimp joint. Features a metal to metal stop for accurate joint construction.

Product code Description Colour

WASKBE0021 16mm WASK Crimp Tool Bronze

WASKBE0022 20mm WASK Crimp Tool Green

WASKBE0023 25mm WASK Crimp Tool Blue

WASKBE0024 32mm WASK Crimp Tool Yellow

WASKBE0009 63mm WASK Crimp Tool Orange

Plug LifterPlug LifterTo operate the internal plug of a building entry tee or 2’’/63mm BET safely and without the escape of gas. To operate the internal plug of a 2’’/63mm Top Service Tee safely and without the escape of gas.


WASKBE0128 2”/63mm BET Only

WASKEA0056 2”/63mm Top Service Tee

Vent TubesVent tubes allow releasing any unwanted gas to atmosphere safely during the bagging off process.


051-000006 3M Vent Tube c/w Flame Trap c/w (1m + 2m tubes and 1” BSP connections)

Live HeadsLive HeadsA Live Head is used as part of the Live Mains Insertion process; designed to safely control the flow of gas while inserting into a host main.


40mm 077-000141

55mm 077-000142

63mm 077-000143 077-000144 077-000145

75mm 077-000071 077-000146 077-000147

90mm 077-000073 077-000148 077-000149

125mm 077-000076 077-000150 077-000151

140mm 077-000152 077-000153

180mm 077-000154 077-000155 077-000156

Purge Ejectors

Mini Purge EjectorThe new Mini Purge Ejector is designed as an alternative to the large purge ejectors which have been in use since the mid 1980s. It works on the same Venturi principle but is lighter and easier to handle. Designed for use on mains from 3” to 12” in diameter, the Mini Purge Ejector ensures a fast, clinical and effective purge on gas pipes to be abandoned.

The Mini Purge Ejector is attached to one end of the isolated main and the vent is opened at the other end to draw in air. Compressed air is introduced into the Mini Purge Ejector which creates a vacuum. This has the effect of withdrawing the gas from the main; the purged gas and air are expelled into the atmosphere.


359-000200 Mini Purge Ejector 359-000202 Extension Tube (Vent Stack)

* Note, 2 tubes required to reach minimum height requirements

Gas Safety Equipment

MSA Breathing ApparatusMSA Turbo-Flo Fresh Air Hose Breathing ApparatusHy-Ram is a Premier Distributor for the MSA range of breathing apparatus. The Turbo-Flo fresh air hose breathing apparatus is an isolating respiratory protection apparatus which can be put to use where conditions permit to draw air from a hazard-free atmosphere.

Turbo-Flo can be used as unassisted or as assisted fresh air breathing apparatus. Since the air supply is practically unlimited, the user can work without time restrictions.

The Turbo-Flo fresh air hose breathing apparatus is tested and approved according to EN 138 as assisted and unassisted fresh air breathing apparatus.

Product code Description Mask Metal Storage Box

006-000030 Fresh Air Breathing Apparatus 3S Yes

006-000059 Fresh Air Breathing Apparatus 3S No

006-000060 Fresh Air Breathing Apparatus Advantage 3000 Yes

006-000061 Fresh Air Breathing Apparatus Advantage 3000 No

045-000161 Spare Metal Storage Case n/a Yes

006-000049 Turbo Flo Blower Unit 110v AC n/a No

Martindale Breathing Apparatus

Unpowered System

Powered System

Hy-Ram is an approved distributor for the Martindale range of breathing apparatus. The Martindale (negative pressure) unassisted Fresh Air System is a simple respiratory protective system for use in “Confined spaces”. The simplicity and ease of use of the system allows operators to work safely in potentially oxygen deficient hazardous areas, breathing air from an uncontaminated source. The Martindale (positive pressure) assisted Fresh Air System combines all the features of the unassisted system but with the added benefit of having clean air supplied from an uncontaminated source by an electrically driven air moving turbine system.

Classification - EN 138 Class 2, Mask - EN 136, Class 3.

Product code Description Version Turbine Included


Unpowered No


Powered No


Powered Yes

For spare parts or more information, please contact our Sales Office.

Gas DetectorsGascoseeker 2-500Built on the success of the robust and reliable Gascoseeker MK2, the Gascoseeker 2-500 is the UK gas industry standard instrument for measuring % LEL and % volume flammable hydrocarbons, with over 20,000 instruments in use in the UK gas industry.

The two-button operation means the Gascoseeker 2-500 is easy to use and operator training can be conducted quickly. The rugged design allows the Gascoseeker 2-500 to be used in harsh environments. The Gascoseeker 2-500 is also fully compatible with a range of calibration software and equipment.

Please contact our Sales Office for more information.


905-000011 Gascoseeker 2-500


Flame ArrestersFor use where gas mains are being purged or vented. Flame arresters prevent a flame entering or getting back in to the main. Should expelled gas ignite, the arrester is designed to contain or extinguish the flame. All flame arresters have been tested and certified in accordance with national or international standards. Flame arresters are available without weather hoods if required.


718-000002 ¾” Flame arrester with weather hood

718-000001 1” Flame arrester with weather hood


Purge HosesAll purge hoses supplied by Hy-Ram are fitted with flame arresters and are available in a variety of sizes.


359-000162 ¾” x 5m Purge Hose c/w flame arrester


359-000130 1” x 10m Purge Hose c/w flame arrester

Searcher BarsImpact Searcher BarsUsed for detecting gas leaks, the spike creates a hole in soil, asphalt or concrete, allowing a gas detection probe to then be inserted (not included). The spike is driven into the ground by a “pile driver” action.

Type A1 - Reversible Impact Searcher BarThe reversible impact searcher bar is specifically designed to provide two different spike lengths without the need for separate interchangeable spikes.


161-000118 8”/15” Reversible Impact Searcher Bar

Types A2-A8 - Non-Reversible Impact Searcher BarsThe range of non-reversible impact searcher bars is perfect for when one fixed ground depth is required. Spikes of various lengths cater for ground depths between 8” (205mm) and 59” (1.5m).


161-000162 8” (205mm) Non Reversible Impact Searcher Bar







Non-Impact Searcher BarThe non-impact searcher bar is designed for use in small spaces such as ditches where the ground is reasonably soft. Therefore, it is recommended the probe is pushed into the ground by hand only. The non-impact searcher bar can be used both horizontally and vertically where operating space is limited. The fixed spike can be made to a custom length to suit different requirements.


161-000083 H1 Non Impact Searcher Bar

For more information on Searcher Bars, please contact our Sales Office.



Flame ArrestersFor use where gas mains are being purged or vented. Flame arresters prevent a flame entering or getting back in to the main. Should expelled gas ignite, the arrester is designed to contain or extinguish the flame. All flame arresters have been tested and certified in accordance with national or international standards. Flame arresters are available without weather hoods if required.


718-000002 ¾” Flame arrester with weather hood



Purge HosesAll purge hoses supplied by Hy-Ram are fitted with flame arresters and are available in a variety of sizes.




359-000130 1” x 10m Purge Hose c/w flame arrester

Searcher BarsImpact Searcher BarsUsed for detecting gas leaks, the spike creates a hole in soil, asphalt or concrete, allowing a gas detection probe to then be inserted (not included). The spike is driven into the ground by a “pile driver” action.

Type A1 - Reversible Impact Searcher BarThe reversible impact searcher bar is specifically designed to provide two different spike lengths without the need for separate interchangeable spikes.


161-000118 8”/15” Reversible Impact Searcher Bar

Types A2-A8 - Non-Reversible Impact Searcher BarsThe range of non-reversible impact searcher bars is perfect for when one fixed ground depth is required. Spikes of various lengths cater for ground depths between 8” (205mm) and 59” (1.5m).









Non-Impact Searcher BarThe non-impact searcher bar is designed for use in small spaces such as ditches where the ground is reasonably soft. Therefore, it is recommended the probe is pushed into the ground by hand only. The non-impact searcher bar can be used both horizontally and vertically where operating space is limited. The fixed spike can be made to a custom length to suit different requirements.


161-000083 H1 Non Impact Searcher Bar

For more information on Searcher Bars, please contact our Sales Office.

Bar Hole PlugsPermanent and Reusable Bar Hole PlugsInjectable resin and pre formed reusable plugs to fill bar holes and cores. The cartridge method enables the user to inject a small amount of polymer that will cure to form a flexible hard wearing and weather resistant plug. The cartridge can be resealed allowing for multiple applications. The pre formed plugs are designed to quickly inserted into bar holes providing a flexible seal, but also allowing for removal if necessary. Additionally they will not stick together when hot or become brittle and shatter in cold weather. Both products are available in a variety of colours to suit the application.

Leak DetectionGas Leak Detector with Atomisero Gas leak fluid with atomiser, non flammable, for detection of leaks in joints,

connections etc.o Non corrosive.


905-000020 Gas Leak Detector with Atomiser

Serviflex System

Bottom Layer

Tool Box

Buddy Kit

Main FeaturesThe Serviflex® system is a versatile, safe and efficient gas service pipe replacement system. It is capable of relining aged metallic pipework that contains short radius bends (elbows) from the meter position, inside the property, to a convenient external location. Insertion is achieved by use of a dual wall, gas grade, polyethylene (PE) flexible liner. Installation of the liner is achieved by the use of specifically designed tooling that enables the liner to be temporarily stiffened during the insertion process. This is achieved without compromise to the long term strength of the pipe or flow capacity.

Applicationso Approved to UK gas industry standards for use up to 75mbaro Used for relining 1’’ metallic pipeso Maximum insertion length 16.5m

Top Layer

Middle Layer


Water ToolingHy-Ram offer a complete range of specialist water equipment and tools including lifting keys, valve keys, meter kits, standpipes, hoses/fittings, pressure test equipment, pumps and so on. The range is stocked at our regional depots and we can normally source specials within 48 hours. Call our Sales Office and discuss your specific requirements.

Valve Keys & Spindles

UniKey

Steel Uni KeyKit

UniKey HeadAluminium UniKeyAluminium UniKey

The design philosophy is that ‘one key fits all’ – therefore it will ‘fit’ all known valve and hydrant spindle shapes and sizes and cater for broken or missing stem caps. It can also be used on irregular shapes such as stop tap handles... even if they are damaged or incomplete! The aluminium key is commonly used on hydrants and the steel key is used on all other valves.

Used in conjunction with the shaft extensions the user is also equipped to operate ‘deeper’ valves whilst reducing the risk of physical strain injuries.

Key features:o One size fits all designo Robust construction, welded and powder coatedo Available individually or as a kito Integral ‘Tee’ Handle with ‘Chisel’ endo Shaft extensions availableo Suitable for gas and water valves, hydrants, etc

Features:The UniKey is manufactured in two sizes: a ‘Small’ Key designed around Water Valves on pipes up to 12” (300mm) diameter and Fire Hydrants and a ‘Large’ Key for use on valves above 12” diameter.

The Kit also comes complete with two shaft extensions: 450mm and 750mm long.

The UniKey with integrated ‘Tee’ Handle is available in the following formats...


270-000139 Hy-Ram Steel UniKey Kit

270-000141 Hy-Ram Steel UniKey (Large Key) c/w integral bar

270-000142 Hy-Ram Steel UniKey (Small Key) c/w integral bar

270-000147 Hy-Ram Aluminium UniKey c/w integral bar

Valve Keys

A

B

C

D

E

Forged Steel EquipmentLight, medium and heavy duty keys for the operation of hydrants and sluice valves along with keys for broken or damaged stop taps, grid lifters, chamber cleaning scoops, ladles and grabs.


A 270-000016 42” Aluminium Valve Key c/w integral bar

A 270-000045 60” Aluminium Valve Key c/w integral Bar

B 270-000017 42” Forged Steel Valve Key c/w integral bar

B 270-000131 42” Forged Steel Valve Key c/w integral bar - Thames Pattern

B 270-000107 42” Forged Steel Valve Key c/w integral bar - Liverpool Pattern

B 270-000067 60” Forged Steel Valve Key c/w integral Bar

C 270-000011 42” Contractor Valve Tee Key

D 270-000082 Valve Key Forged Steel 42’’ Loop Top c/w Separate bar

E 270-000154 42” Stainless Steel Valve Key c/w integral bar

Hy-Ram Controlled Operation (CO) Valve Key SetsSetting a new standard for operational best practicePreventing unplanned interruptions to supply requires more than a rapid response to bursts, operational care and maintenance is a crucial element for a network to perform well.Thinking differently and understanding and addressing true root causes has led to the introduction of the ‘new style’ of Valve Key and operational procedure to deliver best practice. In turn this has delivered significant customer benefits in terms of reduced bursts, customer interruptions and highway excavations!

Valve operation can create network stressA recent study has found that 63% of all interruptions occur following a valve operation in the previous 7 days!The operation of a Valve changes the velocity and causes a localised change in pressure which can cause surges in the network.The Hy-Ram Controlled-Operation (CO) Valve Key Sets allow Valves to be operated in a slower, more controlled and safer way. The risk of creating pressure transients is much reduced, hence pipe stress and the potential for a burst is decreased.

Health & safety considerationsThe operation of valves has had a dramatic impact on lost time across water companies. Recent studies have found that over 20% of lost time is due to personal injury and that more than a third of all incidents resulting in more than 3 days of work were due to valving operations. The use of the Controlled Operation Valve Key sets mitigates a lot of potential hazards; simple benefits include:(i) The height at which the valve is being operated can be varied(ii) The use of a ‘pivot’ allows for greater torque to be applied to the valving

operation with minimal effort(iii) Potential for 2 man operation in a controlled manner.

Item Product Code Description Weight

1 270-000196 Single Key 50mm 16.5kg

2 270-000197 Double Key 38mm - 35mm 19.5kg

3 270-000198 Key Bar 12.5kg

4 023-000242 Tommy Bar 2.5kg

Extension SpindlesValve Extension SpindlesHy-Ram offer a wide range of forged steel spindles. If the size you require is not listed, please contact our Sales Office.

Product code Description Overall length Lift length

661-000029 Forged Steel Valve Extension Spindle 9” 6”



















Water ToolingHy-Ram offer a complete range of specialist water equipment and tools including lifting keys, valve keys, meter kits, standpipes, hoses/fittings, pressure test equipment, pumps and so on. The range is stocked at our regional depots and we can normally source specials within 48 hours. Call our Sales Office and discuss your specific requirements.

Valve Keys & Spindles

UniKey

Steel Uni KeyKit

UniKey HeadAluminium UniKey

The design philosophy is that ‘one key fits all’ – therefore it will ‘fit’ all known valve and hydrant spindle shapes and sizes and cater for broken or missing stem caps. It can also be used on irregular shapes such as stop tap handles... even if they are damaged or incomplete! The aluminium key is commonly used on hydrants and the steel key is used on all other valves.

Used in conjunction with the shaft extensions the user is also equipped to operate ‘deeper’ valves whilst reducing the risk of physical strain injuries.

Key features:o One size fits all designo Robust construction, welded and powder coatedo Available individually or as a kito Integral ‘Tee’ Handle with ‘Chisel’ endo Shaft extensions availableo Suitable for gas and water valves, hydrants, etc

Features:The UniKey is manufactured in two sizes: a ‘Small’ Key designed around Water Valves on pipes up to 12” (300mm) diameter and Fire Hydrants and a ‘Large’ Key for use on valves above 12” diameter.

The Kit also comes complete with two shaft extensions: 450mm and 750mm long.

The UniKey with integrated ‘Tee’ Handle is available in the following formats...


270-000139 Hy-Ram Steel UniKey Kit

270-000141 Hy-Ram Steel UniKey (Large Key) c/w integral bar

270-000142 Hy-Ram Steel UniKey (Small Key) c/w integral bar

270-000147 Hy-Ram Aluminium UniKey c/w integral bar

Valve Keys

A

B

C

D

E

Forged Steel EquipmentLight, medium and heavy duty keys for the operation of hydrants and sluice valves along with keys for broken or damaged stop taps, grid lifters, chamber cleaning scoops, ladles and grabs.


A 270-000016 42” Aluminium Valve Key c/w integral bar

A 270-000045 60” Aluminium Valve Key c/w integral Bar

B 270-000017 42” Forged Steel Valve Key c/w integral bar

B 270-000131 42” Forged Steel Valve Key c/w integral bar - Thames Pattern

B 270-000107 42” Forged Steel Valve Key c/w integral bar - Liverpool Pattern

B 270-000067 60” Forged Steel Valve Key c/w integral Bar

C 270-000011 42” Contractor Valve Tee Key

D 270-000082 Valve Key Forged Steel 42’’ Loop Top c/w Separate bar

E 270-000154 42” Stainless Steel Valve Key c/w integral bar

Hy-Ram Controlled Operation (CO) Valve Key SetsSetting a new standard for operational best practicePreventing unplanned interruptions to supply requires more than a rapid response to bursts, operational care and maintenance is a crucial element for a network to perform well.Thinking differently and understanding and addressing true root causes has led to the introduction of the ‘new style’ of Valve Key and operational procedure to deliver best practice. In turn this has delivered significant customer benefits in terms of reduced bursts, customer interruptions and highway excavations!

Valve operation can create network stressA recent study has found that 63% of all interruptions occur following a valve operation in the previous 7 days!The operation of a Valve changes the velocity and causes a localised change in pressure which can cause surges in the network.The Hy-Ram Controlled-Operation (CO) Valve Key Sets allow Valves to be operated in a slower, more controlled and safer way. The risk of creating pressure transients is much reduced, hence pipe stress and the potential for a burst is decreased.

Health & safety considerationsThe operation of valves has had a dramatic impact on lost time across water companies. Recent studies have found that over 20% of lost time is due to personal injury and that more than a third of all incidents resulting in more than 3 days of work were due to valving operations. The use of the Controlled Operation Valve Key sets mitigates a lot of potential hazards; simple benefits include:(i) The height at which the valve is being operated can be varied(ii) The use of a ‘pivot’ allows for greater torque to be applied to the valving

operation with minimal effort(iii) Potential for 2 man operation in a controlled manner.

Item Product Code Description Weight

1 270-000196 Single Key 50mm 16.5kg

2 270-000197 Double Key 38mm - 35mm 19.5kg

3 270-000198 Key Bar 12.5kg

4 023-000242 Tommy Bar 2.5kg

Extension SpindlesValve Extension SpindlesHy-Ram offer a wide range of forged steel spindles. If the size you require is not listed, please contact our Sales Office.

Product code Description Overall length Lift length



















False Tops & Cap Adaptors

Value Cap Adapter

Used to reduce large valve caps to facilitate the use of a standard valve key.


661-000070 Large Valve Cap to std Valve cap adaptor (48 - 35mm)

657-000040 1" x 1 ¼" false tops

657-000041 ¾" x 1 ¼" false tops

657-000042 1 1⁄8" x 1 ¼" false tops

657-000043 1 ¼" x 1 ¼" false tops

657-000044 1 ¼" x 2" false tops

Stop Tap Keys

KJIHGF

A B C D E

NML

O

All items featured come with a T handle. Images show base of key.


A 270-000039 Stop Tap Key 2 pronged

B 270-000015 Stop Tap Key 4 pronged

C 270-000019 Stop Tap Key crutch type

D 270-000044 Stop Tap Key – Heavy plug cock

E 270-000120 Spherical Valve Key c/w Edge up handle & Dimple

F 270-000041 Stop Tap Key ½” square drive female

G 270-000043 Stop Tap Key 1” square drive female

H 270-000095 Stop Tap Key ½” Sq Drive Male Tee

I 270-000126 Teesside Pattern Ferrule Key 3⁄8” Male

J 270-000127 Teesside Pattern Ferrule Key 3⁄8” Female

K 270-000021 Broken Stop Tap Key spindle grip (Cam)

L 270-000022 Broken Stop Tap Key body removal (Claw)

Claw Key Separate Items (Use in conjunction with H)

M 270-000088 Standard Claw ½” Female Square drive

N 270-000136 Heavy Duty Claw x ½” Square Drive Female

O 270-000168 Adjusting foot c/w ½” Square Drive Adapter

Meter Keys

A B

C D

For use in either removing & installing water meters or the associated plugs.

Five Head Meter Removal Kit

Facilitates removal of meters from chambers.Kit contains: 1x ½” Square Drive Tee Key 1x Type 1 Meter Removal Head 1x Type 2(S) Actaris (Schlumberger) Removal Head 1x Type 3 Kent Removal Head 1x Type 4 Kent No 4 Removal Head 1x Type 5 Kent Removal Head.


A 270-000146 Five Head Meter Removal Kit

B 270-000103 Universal Meter Key - Strap Key

C 270-000129 Meter Removal Strap (strap only) ½” Sq Drive Female

D 270-000114 B/ Box Cap Removal Key Double Ended (27mm & 30mm)

Water Valve & Hydrant Equipment: Standpipes & Fittings

Standpipes

A

C

E

G

I

K

B

D

F

H

J

L

Hy-Ram offer a wide variety of commonly used standpipes. From smaller bore contractors standpipes, up to 2 ½” aluminium standpipes. Standpipes can be modified to suit individual needs should additional fittings such as pressure gauges, meters, PE connectors be required.

Hy-Ram can also offer bespoke standpipes which can be supplied with a tail of polyethylene pipe if required, with connectors of your choice. Mounting options are available from a basic wooden post up to a lockable cabinet with insulation. Whatever your requirements please discuss them with our Sales Office.

Product code Outlet Description DCV Base

A 643-000143 ½” Hose Union Bibtap Standpipe Yes LRT

B 643-000105 ½” Chrome Sampling Tap Sampling Standpipe No LRT

C 643-000056 ¾” Hose Union Bibtap Contractors Standpipe No LRT

D 643-000055 ¾” Hose Union Bibtap Contractors Standpipe Yes LRT

E 643-000093 ¾” Hose Union Bibtap Contractors Standpipe c/w pressure gauge

Yes LRT

F 643-000088 ¾” Hose Union Bibtap Double Outlet

Contractors Standpipe Yes LRT

G 643-000068 1” Hose Union Bibtap Contractors Standpipe Yes LRT

H 643-000045 2 ½” Female Instantaneous Light Alloy Hydrant Standpipe No LRT

I 643-000046 2 ½” Female Instantaneous Light Alloy Hydrant Standpipe Yes LRT

J 643-000112 2 ½” Female Instantaneous Light Alloy Hydrant Standpipe c/w brass test outlet

Yes LRT

K 643-000067 2 ½” Female Instantaneous Double Outlet

Light Alloy Hydrant Standpipe No LRT

L 643-000061 2 ½” Female Instantaneous Double Outlet

Light Alloy Hydrant Standpipe Yes LRT

A 643-000122 ½” Hose Union Bibtap Boundary Box Standpipe Yes BBB

E 643-000146 ¾” Hose Union Bibtap Boundary Box Standpipe c/w 16 Bar pressure gauge

Yes BBB

D 643-000103 ¾” Hose Union Bibtap Contractors Standpipe Yes BT

H 643-000170 2 ½” Female Instantaneous Light Alloy Hydrant Standpipe No BT

I 643-000090 2 ½” Female Instantaneous Light Alloy Hydrant Standpipe Yes BT

L 643-000171 2 ½” Female Instantaneous Double outlet

Light Alloy Hydrant Standpipe Yes BT

Belfast Thread (BT)Boundary Box/MSM Base (BBB)

London Round Thread (LRT)

Base Options

Hose

Lay Flat Hose

HosesLay flat, flushing and portable hose available in a variety of colours and grades. Hoses can be made to specific lengths and all come with wired on couplings.

Product Code Description Length End 1 End 2

359-000175 2 ½” General Transfer Hose Cust. Spec. Cust. Spec. Cust. Spec.

359-000176 2 ½” Potable Water Hose Cust. Spec. Cust. Spec. Cust. Spec.

359-000177 2 ½” PVC Flushing Hose Cust. Spec. Cust. Spec. Cust. Spec.

359-000164 2 ½” Potable Water Hose 5m Male Inst. Female Inst.



359-000172 2 ½” General Purpose Hose 5m Male Inst. Female Inst.





False Tops & Cap Adaptors

Value Cap Adapter

Used to reduce large valve caps to facilitate the use of a standard valve key.


661-000070 Large Valve Cap to std Valve cap adaptor (48 - 35mm)

657-000040 1" x 1 ¼" false tops

657-000041 ¾" x 1 ¼" false tops

657-000042 1 1⁄8" x 1 ¼" false tops

657-000043 1 ¼" x 1 ¼" false tops

657-000044 1 ¼" x 2" false tops

Stop Tap Keys

KJIHGF

A B C D E

NML

O

All items featured come with a T handle. Images show base of key.


A 270-000039 Stop Tap Key 2 pronged

B 270-000015 Stop Tap Key 4 pronged

C 270-000019 Stop Tap Key crutch type

D 270-000044 Stop Tap Key – Heavy plug cock

E 270-000120 Spherical Valve Key c/w Edge up handle & Dimple

F 270-000041 Stop Tap Key ½” square drive female

G 270-000043 Stop Tap Key 1” square drive female

H 270-000095 Stop Tap Key ½” Sq Drive Male Tee

I 270-000126 Teesside Pattern Ferrule Key 3⁄8” Male

J 270-000127 Teesside Pattern Ferrule Key 3⁄8” Female

K 270-000021 Broken Stop Tap Key spindle grip (Cam)

L 270-000022 Broken Stop Tap Key body removal (Claw)

Claw Key Separate Items (Use in conjunction with H)

M 270-000088 Standard Claw ½” Female Square drive

N 270-000136 Heavy Duty Claw x ½” Square Drive Female

O 270-000168 Adjusting foot c/w ½” Square Drive Adapter

Meter Keys

A B

C D

For use in either removing & installing water meters or the associated plugs.

Five Head Meter Removal Kit

Facilitates removal of meters from chambers.Kit contains: 1x ½” Square Drive Tee Key 1x Type 1 Meter Removal Head 1x Type 2(S) Actaris (Schlumberger) Removal Head 1x Type 3 Kent Removal Head 1x Type 4 Kent No 4 Removal Head 1x Type 5 Kent Removal Head.


A 270-000146 Five Head Meter Removal Kit

B 270-000103 Universal Meter Key - Strap Key

C 270-000129 Meter Removal Strap (strap only) ½” Sq Drive Female

D 270-000114 B/ Box Cap Removal Key Double Ended (27mm & 30mm)

Water Valve & Hydrant Equipment: Standpipes & Fittings

Standpipes

A

C

E

G

I

K

B

D

F

H

J

L

Hy-Ram offer a wide variety of commonly used standpipes. From smaller bore contractors standpipes, up to 2 ½” aluminium standpipes. Standpipes can be modified to suit individual needs should additional fittings such as pressure gauges, meters, PE connectors be required.

Hy-Ram can also offer bespoke standpipes which can be supplied with a tail of polyethylene pipe if required, with connectors of your choice. Mounting options are available from a basic wooden post up to a lockable cabinet with insulation. Whatever your requirements please discuss them with our Sales Office.

Product code Outlet Description DCV Base

A 643-000143 ½” Hose Union Bibtap Standpipe Yes LRT

B 643-000105 ½” Chrome Sampling Tap Sampling Standpipe No LRT

C 643-000056 ¾” Hose Union Bibtap Contractors Standpipe No LRT

D 643-000055 ¾” Hose Union Bibtap Contractors Standpipe Yes LRT

E 643-000093 ¾” Hose Union Bibtap Contractors Standpipe c/w pressure gauge

Yes LRT

F 643-000088 ¾” Hose Union Bibtap Double Outlet

Contractors Standpipe Yes LRT

G 643-000068 1” Hose Union Bibtap Contractors Standpipe Yes LRT

H 643-000045 2 ½” Female Instantaneous Light Alloy Hydrant Standpipe No LRT

I 643-000046 2 ½” Female Instantaneous Light Alloy Hydrant Standpipe Yes LRT

J 643-000112 2 ½” Female Instantaneous Light Alloy Hydrant Standpipe c/w brass test outlet

Yes LRT

K 643-000067 2 ½” Female Instantaneous Double Outlet

Light Alloy Hydrant Standpipe No LRT

L 643-000061 2 ½” Female Instantaneous Double Outlet

Light Alloy Hydrant Standpipe Yes LRT

A 643-000122 ½” Hose Union Bibtap Boundary Box Standpipe Yes BBB

E 643-000146 ¾” Hose Union Bibtap Boundary Box Standpipe c/w 16 Bar pressure gauge

Yes BBB

D 643-000103 ¾” Hose Union Bibtap Contractors Standpipe Yes BT

H 643-000170 2 ½” Female Instantaneous Light Alloy Hydrant Standpipe No BT

I 643-000090 2 ½” Female Instantaneous Light Alloy Hydrant Standpipe Yes BT

L 643-000171 2 ½” Female Instantaneous Double outlet

Light Alloy Hydrant Standpipe Yes BT

Belfast Thread (BT)Boundary Box/MSM Base (BBB)

London Round Thread (LRT)

Base Options

Hose

Lay Flat Hose

HosesLay flat, flushing and portable hose available in a variety of colours and grades. Hoses can be made to specific lengths and all come with wired on couplings.

Product Code Description Length End 1 End 2

359-000175 2 ½” General Transfer Hose Cust. Spec. Cust. Spec. Cust. Spec.

359-000176 2 ½” Potable Water Hose Cust. Spec. Cust. Spec. Cust. Spec.

359-000177 2 ½” PVC Flushing Hose Cust. Spec. Cust. Spec. Cust. Spec.








Instantaneous Fittings

A B C

D

G

J

M N O P

E

H

K

F

I

L

AdaptorsHy-Ram offer a wide range of Aluminium Adaptors and Couplers.

Item Product code Description

A 301-000025 2 ½” Female Instantaneous x 2 ½” hose tail

B 301-000018 2 ½” Male Instantaneous x 2 ½” hose tail

A & B 301-000034 2 ½” Male and female hose tail set

C 301-000015 2 ½” Male Instantaneous x 2” Male BSP

D 301-000016 2 ½” Male Instantaneous x 2” Female BSP

E 301-000022 2 ½” Female Instantaneous x 2” Male BSP

F 301-000026 2½” Female Instantaneous x 2”BSP female thread

G 301-000032 2 ½” Double male Instantaneous adaptor

H 301-000013 2 ½” Double female Instantaneous adaptor

I 301-000024 2 ½” Male Instantaneous Blanking Plug

J 301-000038 2 ½” Female Instantaneous Blanking cap

K 301-000053 2 ½” Instantaneous Collecting Breech

L 301-000052 2 ½” Instantaneous Dividing Breech

M 301-000045 2 ½” Instantaneous Male/Female 90˚ Bend

N 301-000037 Hose Nozzle 2 ½” Male Inst x ¾” Outlet Single Piece

O 089-000144 2 ½” Hose super-clamp

P 161-000059 Static Test Assembly (c/w 16 BAR gauge)

Hydrant Caps & Fittings

A CB

ED F

G

H I/J

Facilitates blanking off hydrants or utilising the outlet as a test point.


A 656-000083 2 ½” Hydrant Blanking Caps

B 656-000082 2 ½” Hydrant Blanking Caps D/T ¾” BSP Female

C 656-000089 2 ½” Hydrant Blanking Caps D/T 1” BSP Female

D 656-000076 2 ½” Hydrant Blanking Caps D/T 2” BSP Female

E 643-000117 Hydrant Cap c/w Recoil Hose & Quick fit couplings, Blue Powder Coated

F 643-000128 Hydrant Cap, c/w Quick Fit coupling, Blue Powder Coat

G 270-000085 Gunmetal b/b plug c/w recoil hose and pressure gauge

H 643-000129 Recoil hose, c/w QF fittings both ends

I/J 168-000110 2 ½” Standpipe Outlet Washers (White)

I/J 168-000111 2 ½” Standpipe Base Washers (Black)

Hose Ramps

Hose Ramps allow hoses to be laid across trafficked areas without any damage being made to the hose or vehicles. Hy-Ram offer two styles, Ramps (A) and Bridges (B) for use with 2 ½” lay flat hoses. Other sizes and types are available for use with cables and smaller size hose. Please contact our Sales Office for more information.


A 672-000001 Natural/Sbr Rubber Compound (14kg)

B 672-000002 Natural/Sbr Rubber Compound/Steel (21kg)

A B

Water Test Equipment

Pipe Stoppers & Test Ends

Pipe Stoppers

Pipe StoppersHy-Ram supply a range of quality pipe stoppers. They are commonly used for air testing pipe work, or simply blocking the end of the pipe to prevent contaminants or wildlife entering the pipe work.

Product code Description Pipe Range (ID) Plates Outlet Cap

656-000121 2” Pipe Stopper 49-60mm Steel ½” BSP Plastic



656-000143 4½” Pipe Stopper 108-120mm Aluminium ½” BSP Brass





656-000128 9” Pipe Stopper 216-235mm Steel 1” BSP Brass















Rim Fastening, Double seal, Nylon and twin port rim fastening stops are also available.

Pressure Test EndsPressure Test Ends were designed and developed using the same principles as the expanding towing head. They are inserted into the end of a polyethylene pipe and expanded, using a spanner, to seal and grip the pipe. The pipe installation can then be tested by connecting compressed air to the ball valve fitted on the end.(Please note larger sizes are available on request)


50mm 106-000042 106-000052 106-000062

55mm 106-000043 106-000053 106-000063

63mm 106-000044 106-000054 106-000064

75mm 106-000045 106-000055 106-000065

90mm 106-000046 106-000056 106-000066

110mm 106-000047 106-000057 106-000067

125mm 106-000048 106-000058 106-000068

140mm 106-000049 106-000059 106-000069

160mm 106-000050 106-000060 106-000070

180mm 106-000051 106-000061 106-000071



Instantaneous Fittings

A B C

D

G

J

M N O P

E

H

K

F

I

L

AdaptorsHy-Ram offer a wide range of Aluminium Adaptors and Couplers.


A 301-000025 2 ½” Female Instantaneous x 2 ½” hose tail

B 301-000018 2 ½” Male Instantaneous x 2 ½” hose tail

A & B 301-000034 2 ½” Male and female hose tail set

C 301-000015 2 ½” Male Instantaneous x 2” Male BSP

D 301-000016 2 ½” Male Instantaneous x 2” Female BSP

E 301-000022 2 ½” Female Instantaneous x 2” Male BSP

F 301-000026 2½” Female Instantaneous x 2”BSP female thread

G 301-000032 2 ½” Double male Instantaneous adaptor

H 301-000013 2 ½” Double female Instantaneous adaptor

I 301-000024 2 ½” Male Instantaneous Blanking Plug

J 301-000038 2 ½” Female Instantaneous Blanking cap

K 301-000053 2 ½” Instantaneous Collecting Breech

L 301-000052 2 ½” Instantaneous Dividing Breech

M 301-000045 2 ½” Instantaneous Male/Female 90˚ Bend

N 301-000037 Hose Nozzle 2 ½” Male Inst x ¾” Outlet Single Piece

O 089-000144 2 ½” Hose super-clamp

P 161-000059 Static Test Assembly (c/w 16 BAR gauge)

Hydrant Caps & FittingsFacilitates blanking off hydrants or utilising the outlet as a test point.


A 656-000083 2 ½” Hydrant Blanking Caps

B 656-000082 2 ½” Hydrant Blanking Caps D/T ¾” BSP Female

C 656-000089 2 ½” Hydrant Blanking Caps D/T 1” BSP Female

D 656-000076 2 ½” Hydrant Blanking Caps D/T 2” BSP Female

E 643-000117 Hydrant Cap c/w Recoil Hose & Quick fit couplings, Blue Powder Coated

F 643-000128 Hydrant Cap, c/w Quick Fit coupling, Blue Powder Coat

G 270-000085 Gunmetal b/b plug c/w recoil hose and pressure gauge

H 643-000129 Recoil hose, c/w QF fittings both ends

I/J 168-000110 2 ½” Standpipe Outlet Washers (White)

I/J 168-000111 2 ½” Standpipe Base Washers (Black)

Hose Ramps

Hose Ramps allow hoses to be laid across trafficked areas without any damage being made to the hose or vehicles. Hy-Ram offer two styles, Ramps (A) and Bridges (B) for use with 2 ½” lay flat hoses. Other sizes and types are available for use with cables and smaller size hose. Please contact our Sales Office for more information.


A 672-000001 Natural/Sbr Rubber Compound (14kg)

B 672-000002 Natural/Sbr Rubber Compound/Steel (21kg)

A B

Water Test Equipment

Pipe Stoppers & Test Ends

Pipe Stoppers

Pipe StoppersHy-Ram supply a range of quality pipe stoppers. They are commonly used for air testing pipe work, or simply blocking the end of the pipe to prevent contaminants or wildlife entering the pipe work.

Product code Description Pipe Range (ID) Plates Outlet Cap




656-000143 4½” Pipe Stopper 108-120mm Aluminium ½” BSP Brass




















Rim Fastening, Double seal, Nylon and twin port rim fastening stops are also available.

Pressure Test EndsPressure Test Ends were designed and developed using the same principles as the expanding towing head. They are inserted into the end of a polyethylene pipe and expanded, using a spanner, to seal and grip the pipe. The pipe installation can then be tested by connecting compressed air to the ball valve fitted on the end.(Please note larger sizes are available on request)


50mm 106-000042 106-000052 106-000062

55mm 106-000043 106-000053 106-000063

63mm 106-000044 106-000054 106-000064

75mm 106-000045 106-000055 106-000065

90mm 106-000046 106-000056 106-000066

110mm 106-000047 106-000057 106-000067

125mm 106-000048 106-000058 106-000068

140mm 106-000049 106-000059 106-000069

160mm 106-000050 106-000060 106-000070

180mm 106-000051 106-000061 106-000071


Flow CupsFlow cups available in a number of sizes in order to test various flow rates.


161-000041 5 Gallon Flow Cup



Chlorus Tablets & SprayChlorus TabletsInstachlor PR1000 tablets provide a convenient means of small-scale water chlorination.


189-000010 PR1000 Chlorus Tablets Tub of 100


189-000035 Hy-Ram Chlorus Tablets Tub of 200

061-000001 Chlorus Spray Bottle

Customer Care KitsChoose from our ready made flow, pressure and water testing kits contained within hard-wearing transport cases, or contact the Sales Office and customise to suit your requirements.

Service & Flow Pressure Testing Kit.Allows the user to check pressure and flow rates at the same time. Kit will fit to meter box’s and standard taps using Hozelock fittings.


161-000115C Inspectors Level of Service Flow & Pressure Testing Kit

High & Low Pressure and Flow KitThis kit allows the user to check pressures from Fire Hydrants (using a separate standpipe), meter box’s and common household taps. Also allows measurement of household flow rates with the use of the flow cup.


161-000046C High & Low Pressure and Flow Kit

Multifunction Stop Tap Adaptor KitFor use in conjunction with a ½” square drive tee key. This kit offers a solution to most stop tap removal and operational requirements.


161-000116C Inspectors Multi Function Stop Tap Removal / Repair Kit

General Purpose Tools

Lifting Keys

A

C

B

D

Forged Steel EquipmentLid LiftersA range of high quality, durable and painted Lid Lifters.

Ref Product code Length/Description UOM Duty Handle

A 270-000018 6” Pair Light (½”) T

A 270-000116 9” Pair Light (½”) T

A 270-000111 12” Pair Heavy (5⁄8”) T

B 270-000046 12” Pair Light (½”) Triangle

B 270-000023 12” Pair Heavy (5⁄8”) Triangle



A 270-000074 18” (40x15mm End) Pair Heavy (5⁄8”) T


A 270-000048 24” Pair Heavy (5⁄8”) T

A 270-000123 18” tee handle light duty Pair Light (½”) T

C 270-000115 Stopcock/Meter Box Lid Todging Bar Each n/a T

D 270-000117 54’’ Pricker Bar Pointed End Each n/a T

Gulley ScoopsGulley Scoops & Box Cleaning ToolsA range of high quality, durable and painted Gully Scoops


A 700-000071 Mechanical Gulley Grab, 2” Square Head x 1.5m Handle

A 700-000068 Mechanical Gulley Grab 2’’ Square Bowl x 1m Handle

B 700-000008 Mechanical Gulley Grab 3” Round Head x 1m Handle

B 700-000070 Mechanical Gulley Grab 3” Round Bowl x 1.5m Handle

B 700-000098 Mechanical Gulley Grab 3 ½” Round Bowl c/w 1.5m Handle

B 700-000099 Gully Grab 5 ¼” Bowl x 1.5m Handle

B 700-000070 Gully Grab 3” Bowl x 1.5m Handle

C 700-000016 Gulley Scoop c/w vanes, small 3” head

C 700-000033 Gulley Scoop c/w vanes, medium 5” head

C 700-000017 Gulley Scoop c/w vanes, large 6” head

D 700-000034 Gulley Scoop Apple Corer Type

E 700-000015 Cleaning Tongs Scissor Action Fence Post Type



Flow CupsFlow cups available in a number of sizes in order to test various flow rates.





Chlorus Tablets & SprayChlorus TabletsInstachlor PR1000 tablets provide a convenient means of small-scale water chlorination.




189-000035 Hy-Ram Chlorus Tablets Tub of 200

061-000001 Chlorus Spray Bottle

Customer Care KitsChoose from our ready made flow, pressure and water testing kits contained within hard-wearing transport cases, or contact the Sales Office and customise to suit your requirements.

Service & Flow Pressure Testing Kit.Allows the user to check pressure and flow rates at the same time. Kit will fit to meter box’s and standard taps using Hozelock fittings.


161-000115C Inspectors Level of Service Flow & Pressure Testing Kit

High & Low Pressure and Flow KitThis kit allows the user to check pressures from Fire Hydrants (using a separate standpipe), meter box’s and common household taps. Also allows measurement of household flow rates with the use of the flow cup.


161-000046C High & Low Pressure and Flow Kit

Multifunction Stop Tap Adaptor KitFor use in conjunction with a ½” square drive tee key. This kit offers a solution to most stop tap removal and operational requirements.


161-000116C Inspectors Multi Function Stop Tap Removal / Repair Kit

General Purpose Tools

Lifting Keys

A

C

B

D

Forged Steel EquipmentLid LiftersA range of high quality, durable and painted Lid Lifters.

Ref Product code Length/Description UOM Duty Handle

A 270-000018 6” Pair Light (½”) T

A 270-000116 9” Pair Light (½”) T

A 270-000111 12” Pair Heavy (5⁄8”) T





A 270-000074 18” (40x15mm End) Pair Heavy (5⁄8”) T


A 270-000048 24” Pair Heavy (5⁄8”) T

A 270-000123 18” tee handle light duty Pair Light (½”) T

C 270-000115 Stopcock/Meter Box Lid Todging Bar Each n/a T

D 270-000117 54’’ Pricker Bar Pointed End Each n/a T

Gulley Scoops

A

BB

C

D

E

Gulley Scoops & Box Cleaning ToolsA range of high quality, durable and painted Gully Scoops


A 700-000071 Mechanical Gulley Grab, 2” Square Head x 1.5m Handle

A 700-000068 Mechanical Gulley Grab 2’’ Square Bowl x 1m Handle

B 700-000008 Mechanical Gulley Grab 3” Round Head x 1m Handle

B 700-000070 Mechanical Gulley Grab 3” Round Bowl x 1.5m Handle

B 700-000098 Mechanical Gulley Grab 3 ½” Round Bowl c/w 1.5m Handle

B 700-000099 Gully Grab 5 ¼” Bowl x 1.5m Handle

B 700-000070 Gully Grab 3” Bowl x 1.5m Handle

C 700-000016 Gulley Scoop c/w vanes, small 3” head

C 700-000033 Gulley Scoop c/w vanes, medium 5” head

C 700-000017 Gulley Scoop c/w vanes, large 6” head

D 700-000034 Gulley Scoop Apple Corer Type

E 700-000015 Cleaning Tongs Scissor Action Fence Post Type


Listening SticksListening sticks and stethoscopes are available in a choice of materials and lengths to suit your needs and budget.


A 161-000019 8” Pocket Stethoscope

B 023-000094 Extension Rod 0.50mtr MASP0061290

B 023-000024 Extension Rod 1.25mtr

C 161-000044 5ft Wooden Listening Stick, Broom Handle type

D 161-000014 4ft Wooden Listening Stick, Broom Handle type

E 161-000040 4ft Stainless Steel Listening Stick

F 161-000131 5ft Diaphram Listening Stick, Angled Head, 3 piece

G 161-000151 Bobbin Type Listening Stick, Wooden Head, Stainless Steel Shaft

GF

Lead Pipe Crimp ToolEnables lead pipe to be squeezed, severed and sealed off.


089-000056 Lead Crimp Tool complete with Hydraulic Hand-pump

Puriton Ferrule KeyFacilitates the installation of Puriton mechanical compression fittings.


270-000132 Puriton Ferrule Key

General Water Tooling

Quick Release Coupling

Quick Release Couplings (Wee Cock)o Quick release couplings o Commonly known as a series 21 fittingo Used widely on logging equipment and gauges


379-000048C Wee Cocks 1⁄8’’ Bsp Male Nickel Plated Couplings

379-000049C Wee Cocks ¼’’ Bsp Male Nickel Plated Couplings

PTFE Tape

PTFE Water Tape12mm x 12m Roll WRC approved PTFE Tape.


729-000002 WRC approved PFFE tape

Silicon Grease

Silicone GreaseWRAS approved, water repellent and non melting.


605-000017 Silicone Grease 500g tub

A EC/DB

Vertical Valve Injection SystemThe system adds an innovative step change in application, using proven pressurised injection technology.

All operations can be carried out from above by removing the cover and working in the existing chamber.

This has been accomplished by designing an extended drilling and jig system that allows trained operatives to drill vertically through the valve chamber and access the valve gland. Once the drilling and tapping is completed, PTFE gland repair material is injected into the void to repair the valve.

The Benefitso No excavation required o No interruption to supplyo No risk of discolouration o Increased productivityo One team, one visit o No reinstatement required


130-000206 Vertical Valve Injection System (VVIS)

182-000009 80mm x 16mm Dia. Pellet (Pk10) Expanded PTFE

Ferret - Leak Detection SystemReinventing leak detection…The Ferret Leak reliably pinpoints leaks on smooth bore service pipelines. The patented technology provides a fast and accurate method for finding even the smallest leaks on plastic, copper and lead pipes. A flexible umbilical cord attached to the Head contains a trace wire that allows the depth and position of the buried pipeline to be traced and the exact position of the Head / leak to be located accurately. Key features…o Effective in plastic, copper and lead pipeso Interchangeable Heads for locating leaks in pipes with internal diameters from

10 to 40mmo Heads pass easily through most types of joints and fittingso Fifty metre leak location survey from each entry pointo Powered by water pressureo In-built high resolution flow sensor that quantifies leaks from 0.03 to 25 litres

per minuteo In-built line and end tracing features

1. Ferret introduced into leaking pipe with head deflated.

The basic principle...

3. Head pressure gradually deflated until it is approximately the same as the Drive pressure. The Drive pressure will push the Head along the pipe. As the Head moves along the pipe, the Winder Handle on the Ferret rotates and the flow meter records a positive flow.

2. Head pressurised with water to approximately 1 Bar above the Drive pressure (pressure in pipe) so that the head blocks the pipe.

4. The Head stops when it passes a leak as some of the Drive pressure is lost as water escapes through the hole in the pipe. (The Head pressure is now higher than the drive pressure). The Winder Handle stops rotating and the flow meter shows the flow through the leak.



Listening SticksListening sticks and stethoscopes are available in a choice of materials and lengths to suit your needs and budget.


A 161-000019 8” Pocket Stethoscope

B 023-000094 Extension Rod 0.50mtr MASP0061290

B 023-000024 Extension Rod 1.25mtr

C 161-000044 5ft Wooden Listening Stick, Broom Handle type

D 161-000014 4ft Wooden Listening Stick, Broom Handle type

E 161-000040 4ft Stainless Steel Listening Stick

F 161-000131 5ft Diaphram Listening Stick, Angled Head, 3 piece

G 161-000151 Bobbin Type Listening Stick, Wooden Head, Stainless Steel Shaft

F

Lead Pipe Crimp ToolEnables lead pipe to be squeezed, severed and sealed off.


089-000056 Lead Crimp Tool complete with Hydraulic Hand-pump

Puriton Ferrule KeyFacilitates the installation of Puriton mechanical compression fittings.


270-000132 Puriton Ferrule Key

General Water Tooling

Quick Release Coupling

Quick Release Couplings (Wee Cock)o Quick release couplings o Commonly known as a series 21 fittingo Used widely on logging equipment and gauges


379-000048C Wee Cocks 1⁄8’’ Bsp Male Nickel Plated Couplings

379-000049C Wee Cocks ¼’’ Bsp Male Nickel Plated Couplings

PTFE Tape

PTFE Water Tape12mm x 12m Roll WRC approved PTFE Tape.


729-000002 WRC approved PFFE tape

Silicon Grease

Silicone GreaseWRAS approved, water repellent and non melting.


605-000017 Silicone Grease 500g tub

A EC/DB

Vertical Valve Injection SystemThe system adds an innovative step change in application, using proven pressurised injection technology.

All operations can be carried out from above by removing the cover and working in the existing chamber.

This has been accomplished by designing an extended drilling and jig system that allows trained operatives to drill vertically through the valve chamber and access the valve gland. Once the drilling and tapping is completed, PTFE gland repair material is injected into the void to repair the valve.

The Benefitso No excavation required o No interruption to supplyo No risk of discolouration o Increased productivityo One team, one visit o No reinstatement required


130-000206 Vertical Valve Injection System (VVIS)

182-000009 80mm x 16mm Dia. Pellet (Pk10) Expanded PTFE

Ferret - Leak Detection SystemReinventing leak detection…The Ferret Leak reliably pinpoints leaks on smooth bore service pipelines. The patented technology provides a fast and accurate method for finding even the smallest leaks on plastic, copper and lead pipes. A flexible umbilical cord attached to the Head contains a trace wire that allows the depth and position of the buried pipeline to be traced and the exact position of the Head / leak to be located accurately. Key features…o Effective in plastic, copper and lead pipeso Interchangeable Heads for locating leaks in pipes with internal diameters from

10 to 40mmo Heads pass easily through most types of joints and fittingso Fifty metre leak location survey from each entry pointo Powered by water pressureo In-built high resolution flow sensor that quantifies leaks from 0.03 to 25 litres

per minuteo In-built line and end tracing features

1. Ferret introduced into leaking pipe with head deflated.

The basic principle...

3. Head pressure gradually deflated until it is approximately the same as the Drive pressure. The Drive pressure will push the Head along the pipe. As the Head moves along the pipe, the Winder Handle on the Ferret rotates and the flow meter records a positive flow.

2. Head pressurised with water to approximately 1 Bar above the Drive pressure (pressure in pipe) so that the head blocks the pipe.

4. The Head stops when it passes a leak as some of the Drive pressure is lost as water escapes through the hole in the pipe. (The Head pressure is now higher than the drive pressure). The Winder Handle stops rotating and the flow meter shows the flow through the leak.


Pumps

Hogg PumpsOffers a simple, cost effecting method of emptying flooded chambers of water.


652-000035 3’ Blue Hogg Pump


Sub Pumps12v Submersible PumpFacilitates emptying chambers of water, comes complete with a 12V plug and a length of hose. Pump is submersible and is suitable for fresh and salt water.


131-000021 12V Submersible Pump

Ponstar2 “ heavy duty contractors submersible pump suitable for clean and black water site drainage:


131-000022 Ponstar 110v Manual 2" Submersible Pump

A wide range of submersible pumps are available. If you require a different model, then please discuss your needs with our Sales Office.

Trash PumpsWheeler Rex Trash PumpsSpecifically designed pumps for heavy duty applications. Handles solids with ease and is simple to open and clean. Standard roll cage protects pump and engine. Steel strainer for intake hose included. Available with either Briggs & Stratton Intek™ Pro or Honda engines.

Hydrostatic Test PumpsRothenberger RP50 PumpPressure testing pump for carrying out hydrostatic pressure tests on water pipework systems. Maximum Pressure: 60 bar.Tank capacity: 12 litresConnection: ½” BSPT


652-000015 RP50 Pressure Test Pump

161-000069 Replacement Gauge

An extensive range of moles, moling accessories, towing heads, pipe pushing and pulling equipment is available both for Sale and Hire.

Ask our Sales Office for Sales and Technical Advice. On-site demonstrations are also available.

Hy-Ram offer a complete repair service for any manufacture of moling equipment… refer to page 77 for more details.

Trenchless

Moles & Accessories

Moles

Mole, Hose and Lubricator

Mole Accessories

Grundomat MoleSoil displacement moles for installing underground services, able to bore up to 50m. The unique reciprocating action stepped-cone chisel head allows displacement of any obstructions. Available from 45mm up to 180mm diameter. (45, 55, 65, 75, 95, 110, 130, 145, 180mm)

Typical ’Pit to Pit’ Moling Application

Essig Moles

Soil Displacement moles for installing underground services. The ESSIG-IP-Mole is powered by compressed air, which is supplied by a generator. It is driven through the soil by a piston inside the body casing. The displacement creates a bore, in which product pipes or conduits can either be introduced directly with the mole or installed later.

All machines are fully reversible - no cables or turning needed, simply turn off the supply of compressed air, pull the hose while reintroducing compressed air. (sizes - 45, 55, 65, 70, 75, 80, 95, 110, 130, 145mm)

Mole OilLubricant Oil for use with Moles:


605-000010 5l Mole Oil 605-000015 5l Antifreeze Mole Oil

Moling Boots & Gloves

Dielectric Wellington

Moling GloveA range of PPE is available for increased protection in the event of an accidental strike. Fully insulating electrical gloves and boots have a shelf life of 6 months, at which time they need to be replaced.



Pumps

Hogg PumpsOffers a simple, cost effecting method of emptying flooded chambers of water.




Sub Pumps12v Submersible PumpFacilitates emptying chambers of water, comes complete with a 12V plug and a length of hose. Pump is submersible and is suitable for fresh and salt water.


131-000021 12V Submersible Pump

Ponstar2 “ heavy duty contractors submersible pump suitable for clean and black water site drainage:


131-000022 Ponstar 110v Manual 2" Submersible Pump

A wide range of submersible pumps are available. If you require a different model, then please discuss your needs with our Sales Office.

Trash PumpsWheeler Rex Trash PumpsSpecifically designed pumps for heavy duty applications. Handles solids with ease and is simple to open and clean. Standard roll cage protects pump and engine. Steel strainer for intake hose included. Available with either Briggs & Stratton Intek™ Pro or Honda engines.

Hydrostatic Test PumpsRothenberger RP50 PumpPressure testing pump for carrying out hydrostatic pressure tests on water pipework systems. Maximum Pressure: 60 bar.Tank capacity: 12 litresConnection: ½” BSPT


652-000015 RP50 Pressure Test Pump

161-000069 Replacement Gauge

An extensive range of moles, moling accessories, towing heads, pipe pushing and pulling equipment is available both for Sale and Hire.

Ask our Sales Office for Sales and Technical Advice. On-site demonstrations are also available.

Hy-Ram offer a complete repair service for any manufacture of moling equipment… refer to page 77 for more details.

Trenchless

Moles & Accessories

Moles

Mole, Hose and Lubricator

Mole Accessories

Grundomat MoleSoil displacement moles for installing underground services, able to bore up to 50m. The unique reciprocating action stepped-cone chisel head allows displacement of any obstructions. Available from 45mm up to 180mm diameter. (45, 55, 65, 75, 95, 110, 130, 145, 180mm)

Typical ’Pit to Pit’ Moling Application

Essig Moles

Soil Displacement moles for installing underground services. The ESSIG-IP-Mole is powered by compressed air, which is supplied by a generator. It is driven through the soil by a piston inside the body casing. The displacement creates a bore, in which product pipes or conduits can either be introduced directly with the mole or installed later.

All machines are fully reversible - no cables or turning needed, simply turn off the supply of compressed air, pull the hose while reintroducing compressed air. (sizes - 45, 55, 65, 70, 75, 80, 95, 110, 130, 145mm)

Mole OilLubricant Oil for use with Moles:


605-000010 5l Mole Oil 605-000015 5l Antifreeze Mole Oil

Moling Boots & Gloves

Dielectric Wellington

Moling GloveA range of PPE is available for increased protection in the event of an accidental strike. Fully insulating electrical gloves and boots have a shelf life of 6 months, at which time they need to be replaced.


Towing Heads

Standard, Large Diameter & Fuse On Towing HeadsStandard Towing Head

High Quality Towing Heads for pulling pipe in sizes 22 mm – 355 mm diameter on both SDR17 & SDR11. Useful for a variety of applications including winching, directional drilling and dispensing coiled pipe. (SDR 21 & 26 versions available)

Product code Description Product code Description Product code Description Product code Description

077-000033 25mm 077-000029 75mm 077-000045 140mm 077-000047 225mm

077-000039 32mm 077-000034 90mm 077-000037 160mm 077-000048 250mm

077-000040 40mm 077-000043 100mm 077-000035 180mm 077-000049 280mm

077-000041 50mm 077-000044 110mm 077-000046 200mm 077-000050 315mm

077-000042 55mm 077-000028 125mm 077-000061 213mm 077-000051 355mm

077-000027 63mm

Large Diameter Towing Head

Large Diameter Towing Heads are available from 400mm up to 630mm. However above 400mm the following needs to be considered...o Towing heads are Diameter and SDR specifico Large Diameter SDR21 & 26 have special gripping requirements and use an

external sleeveFuse on Towing Head

PE Fuse On Towing Heads from 63mm to 500mm. They have sealed eyebolts and a stepped design at the back for easy butt fusion to either SDR11 or 17.6.

CarrotsTowing Carrot Towing Carrots (Duct Pulling Eyes), are often used with pneumatic moles.


077-000025 Towing Carrot 16-32mm

General Towing Equipment

Shackles & SwivelsSwivel Shackle

Bow Shackle D Shackle

Range of Swivels

Cable Swivels Hy-Ram offer a range of high quality cable swivels.


077-000060 3 Ton Swivel (3T SWL)


077-000158 10 Ton Swivel (10T SWL)Shackles


703-000006 D Shackle 0.5 tonne x ¼” (5⁄16” Pin) 703-000013 Bow Shackle 1.5 tonne

703-000007 D Shackle 1.0 tonne x 3⁄8” (7⁄16” Pin) 703-000014 Swivel Shackle 0.5 tonne x 5⁄16” dia

703-000008 D Shackle 1.5 tonne x 7⁄16” (½” Pin) 703-000015 Swivel Shackle 1.0 tonne x 3⁄8” dia

703-000009 D Shackle 2.0 tonne x ½” (5⁄8” Pin) 703-000016 Swivel Shackle 1.6 tonne x ½” dia

703-000010 D Shackle 3.25 tonne x 5⁄8” (¾” Pin) 703-000017 Swivel Shackle 3.3 tonne x ¾” dia

703-000011 D Shackle 4.75 tonne x 3⁄8” (7/8” Pin) 703-000018 Swivel Shackle 5.7 tonne x 1” dia

703-000012 D Shackle 6.5 tonne x 7/8” (1” pin)

Towing SocksTowing Socks/Pulling Stockings/Cable Grips can be either single or double eye, depending on the available anchor points.

Size Range (O.D.) Single Eye Type Double Eye Type Size Range (O.D.) Single Eye Type Double Eye Type

10-13mm 077-000125 077-000133 38-50mm 077-000129 077-000137

13-19mm 077-000126 077-000134 50-63mm 077-000130 077-000138

19-25mm 077-000127 077-000135 63-89mm 077-000131 077-000139

25-38mm 077-000128 077-000136 89-115mm 077-000132 077-000140

Hy-Ram supply a comprehensive range of products for flow stopping in water and gas mains including PE pipe squeezing (page 17), bagging of and freezing techniques.

Flow Stopping

Gas Flow Stopping Equipment

Gas Bags

Kitemarked & WASK approved E4 Gas Bags Sarco Stopper is the only manufacturer of Gas Bag Stoppers made to UK GIS/E4:2006 that are tested and approved by both WASK for use in their Teeset equipment and also by BSI to Kitemark product quality standards and fully acceptable to all gas company requirements.

The Sarco Resistra™ Self Centring E4 Gas Bag Stopper in sizes from 50mm up to 300mm and larger sizes on request are suitable for use in pressurised Gas Mains in Cast Iron, Ductile Iron, Steel and Polyethylene (PE) pipes operating at 75mbar pressure in the UK (higher pressure options are also available).

Sarco Stopper has manufactured these safety critical products in the UK for more than 40 years and has a world wide reputation for high quality stoppers. The Resistra E4 Gas Bag has an outer cover in High Visibility Yellow Nylon with a specially formulated PU coating to ensure easy deployment and maximum wear resistance. The inner bladder being made of pure quality Latex and the Resistra semi rigid spine curvature ensuring simple deployment, uniform bag inflation and self centring feature. The key bag neck joint with ½” UNF female connector is produced using computer assisted techniques ensuring a constant level of high quality joint.

All bags carry the Kitemark & WASK approval markings and are leak tested prior to despatch. Packed in standard sized packs of 10 in clear protective polythene, a comprehensive information and instruction card is also enclosed to assist safe working and best operating practice.


001-000001 Gas Bag 2” 001-000006 Gas Bag 7” 001-000015 Gas Bag 14” 001-000021 Gas Bag 20”





Gas Bag PumpUsed for inflating gas bags – available in plastic or brass.


652-000018 Gas Bag Pump – Brass (Requires an adaptor)

300-000011 Gas Bag Pump adaptor (Brass Pumps)



Towing Heads

Standard, Large Diameter & Fuse On Towing HeadsStandard Towing Head

High Quality Towing Heads for pulling pipe in sizes 22 mm – 355 mm diameter on both SDR17 & SDR11. Useful for a variety of applications including winching, directional drilling and dispensing coiled pipe. (SDR 21 & 26 versions available)


077-000033 25mm 077-000029 75mm 077-000045 140mm 077-000047 225mm

077-000039 32mm 077-000034 90mm 077-000037 160mm 077-000048 250mm

077-000040 40mm 077-000043 100mm 077-000035 180mm 077-000049 280mm

077-000041 50mm 077-000044 110mm 077-000046 200mm 077-000050 315mm

077-000042 55mm 077-000028 125mm 077-000061 213mm 077-000051 355mm

077-000027 63mm

Large Diameter Towing Head

Large Diameter Towing Heads are available from 400mm up to 630mm. However above 400mm the following needs to be considered...o Towing heads are Diameter and SDR specifico Large Diameter SDR21 & 26 have special gripping requirements and use an

external sleeveFuse on Towing Head

PE Fuse On Towing Heads from 63mm to 500mm. They have sealed eyebolts and a stepped design at the back for easy butt fusion to either SDR11 or 17.6.

CarrotsTowing Carrot Towing Carrots (Duct Pulling Eyes), are often used with pneumatic moles.


077-000025 Towing Carrot 16-32mm

General Towing Equipment

Shackles & SwivelsSwivel Shackle

Bow Shackle D Shackle

Range of Swivels

Cable Swivels Hy-Ram offer a range of high quality cable swivels.




077-000158 10 Ton Swivel (10T SWL)Shackles


703-000006 D Shackle 0.5 tonne x ¼” (5⁄16” Pin) 703-000013 Bow Shackle 1.5 tonne

703-000007 D Shackle 1.0 tonne x 3⁄8” (7⁄16” Pin) 703-000014 Swivel Shackle 0.5 tonne x 5⁄16” dia

703-000008 D Shackle 1.5 tonne x 7⁄16” (½” Pin) 703-000015 Swivel Shackle 1.0 tonne x 3⁄8” dia

703-000009 D Shackle 2.0 tonne x ½” (5⁄8” Pin) 703-000016 Swivel Shackle 1.6 tonne x ½” dia

703-000010 D Shackle 3.25 tonne x 5⁄8” (¾” Pin) 703-000017 Swivel Shackle 3.3 tonne x ¾” dia

703-000011 D Shackle 4.75 tonne x 3⁄8” (7/8” Pin) 703-000018 Swivel Shackle 5.7 tonne x 1” dia

703-000012 D Shackle 6.5 tonne x 7/8” (1” pin)

Towing SocksTowing Socks/Pulling Stockings/Cable Grips can be either single or double eye, depending on the available anchor points.

Size Range (O.D.) Single Eye Type Double Eye Type Size Range (O.D.) Single Eye Type Double Eye Type

10-13mm 077-000125 077-000133 38-50mm 077-000129 077-000137

13-19mm 077-000126 077-000134 50-63mm 077-000130 077-000138

19-25mm 077-000127 077-000135 63-89mm 077-000131 077-000139

25-38mm 077-000128 077-000136 89-115mm 077-000132 077-000140

Hy-Ram supply a comprehensive range of products for flow stopping in water and gas mains including PE pipe squeezing (page 17), bagging of and freezing techniques.

Flow Stopping

Gas Flow Stopping Equipment

Gas Bags

Kitemarked & WASK approved E4 Gas Bags Sarco Stopper is the only manufacturer of Gas Bag Stoppers made to UK GIS/E4:2006 that are tested and approved by both WASK for use in their Teeset equipment and also by BSI to Kitemark product quality standards and fully acceptable to all gas company requirements.

The Sarco Resistra™ Self Centring E4 Gas Bag Stopper in sizes from 50mm up to 300mm and larger sizes on request are suitable for use in pressurised Gas Mains in Cast Iron, Ductile Iron, Steel and Polyethylene (PE) pipes operating at 75mbar pressure in the UK (higher pressure options are also available).

Sarco Stopper has manufactured these safety critical products in the UK for more than 40 years and has a world wide reputation for high quality stoppers. The Resistra E4 Gas Bag has an outer cover in High Visibility Yellow Nylon with a specially formulated PU coating to ensure easy deployment and maximum wear resistance. The inner bladder being made of pure quality Latex and the Resistra semi rigid spine curvature ensuring simple deployment, uniform bag inflation and self centring feature. The key bag neck joint with ½” UNF female connector is produced using computer assisted techniques ensuring a constant level of high quality joint.

All bags carry the Kitemark & WASK approval markings and are leak tested prior to despatch. Packed in standard sized packs of 10 in clear protective polythene, a comprehensive information and instruction card is also enclosed to assist safe working and best operating practice.







Gas Bag PumpUsed for inflating gas bags – available in plastic or brass.


652-000018 Gas Bag Pump – Brass (Requires an adaptor)

300-000011 Gas Bag Pump adaptor (Brass Pumps)


Water Flow Stopping Equipment

Aquastop

Typical Aquastop ‘set-up’

Aquastop & Hydrant Wizard – ‘Water’ Line Stopping Systems…

Introduction…Hy-Ram is proud to be an ‘official distributor’ for the complete range of WASK Gas and Water equipment. WASK is a leading supplier of specialist Gas / Water fittings and equipment and has been serving the utilities market in excess of 120 years.Similar to Hy-Ram, WASK has earned a reputation for developing technically innovative products in collaboration with leading international utility companies. Two such products are detailed below… Aquastop and Hydrant Wizard: Products developed in conjunction with Sarco Stopper.

Aquastop…Flow stopping a water main enables live sections of main to be isolated for maintenance or repair thus minimising the disruption to customers’ supplies.WASK Aquastop can be used to line-stop cast and ductile iron, PE and PVC water pipes up to 8” (200mm) diameter and 8 bar pressure.


AC0264 WASK Aquastop Kit

Viking Johnson Drilling Saddleused exclusively for Aquastopping metallic mains

Aquastop – Key Features & benefits…o Lightweight and compact in comparison to alternative equipment, resulting in

ease and speed of handling and ability to work in spaces with restricted access including vertical pipework.

o Small diameter access holes result in reduced cost of consumable cutters as well as closure fittings and allows quicker installation than conventional methods.

o The ability to localise a repair ensures a minimum disruption to customers. The distance between isolation valves may be long and in this case, the number of customers deprived of water can be considerable.

o Automatic, pressure balanced headwork means that the effort required to launch and inflate the Sarco Aqua Hydro® bags remains low even with increasing or fluctuating pressures, allowing the operator to concentrate on the job in hand.

o Use of bypass allows minimum or no interruption to supply across stop off on the majority of mains, including single fed mains.

o Sarco Aqua Hydro® bags are inflated utilising the water pressure from the main. No additional power source is required for operation of the unit. The danger of over or under inflating the bags is eliminated.

o Equipment is easily sterilised before each use and is made from non-corroding materials.

Aquastop Operational diagram

Hydrant Wizard

Hydrant Wizard in use (Horizontal)

Hydrant Wizard in use (Vertical)

Hydrant Wizard…The Hydrant Wizard has been designed to enable defective fire hydrants to be exchanged – ‘underpressure’. Previous practices for exchanging a hydrant involved shutting down the main either by closing valves or using traditional line-stopping techniques. However, valves could often be some distance away so that supplies to customers would be interrupted. In addition, both these methods of shutting down and restoring supply could disturb sediment in the main leading to complaints regarding water quality.


AC0304 WASK Hydrant Wizard

Hydrant Wizard – Key Features & benefits…o During development of Aquastop, a need for stopping off of hydrants was

also identified. This also required developing a stopper bag jointly with Sarco Stopper resulting in the Sarco Mini Hydro® Bag

o Only the Hydrant is isolated; the flow in the main is not interruptedo Supply and water quality are unaffected and sediment in the main is not

disturbedo Excavation is restricted to the area around the hydrant minimising the cost of

labour and materialso The small diameter access hole does not compromise the integrity of the pipe

The only consumables are the Sarco Mini Hydro® Bag and the Mini Golf Saddle which remains on the hydrant leg

o Easy to transport in small vehicle o Prep tool enables easy access for the Sarco Mini Hydro® Bag regardless of

tuberculationo The equipment is compact and lightweight and suitable for confined areaso Sarco Mini Hydro® Bags are inflated utilising the water pressure from the main.

No additional power source is required for operation of the unit. The danger of over or under inflating the bags is eliminated

o Equipment is easily sterilised before each use and is made from non-corroding materials

Hydrant Wizard Operational diagram



Water Flow Stopping Equipment

Aquastop

Typical Aquastop ‘set-up’

Aquastop & Hydrant Wizard – ‘Water’ Line Stopping Systems…

Introduction…Hy-Ram is proud to be an ‘official distributor’ for the complete range of WASK Gas and Water equipment. WASK is a leading supplier of specialist Gas / Water fittings and equipment and has been serving the utilities market in excess of 120 years.Similar to Hy-Ram, WASK has earned a reputation for developing technically innovative products in collaboration with leading international utility companies. Two such products are detailed below… Aquastop and Hydrant Wizard: Products developed in conjunction with Sarco Stopper.

Aquastop…Flow stopping a water main enables live sections of main to be isolated for maintenance or repair thus minimising the disruption to customers’ supplies.WASK Aquastop can be used to line-stop cast and ductile iron, PE and PVC water pipes up to 8” (200mm) diameter and 8 bar pressure.


AC0264 WASK Aquastop Kit

Viking Johnson Drilling Saddleused exclusively for Aquastopping metallic mains

Aquastop – Key Features & benefits…o Lightweight and compact in comparison to alternative equipment, resulting in

ease and speed of handling and ability to work in spaces with restricted access including vertical pipework.

o Small diameter access holes result in reduced cost of consumable cutters as well as closure fittings and allows quicker installation than conventional methods.

o The ability to localise a repair ensures a minimum disruption to customers. The distance between isolation valves may be long and in this case, the number of customers deprived of water can be considerable.

o Automatic, pressure balanced headwork means that the effort required to launch and inflate the Sarco Aqua Hydro® bags remains low even with increasing or fluctuating pressures, allowing the operator to concentrate on the job in hand.

o Use of bypass allows minimum or no interruption to supply across stop off on the majority of mains, including single fed mains.

o Sarco Aqua Hydro® bags are inflated utilising the water pressure from the main. No additional power source is required for operation of the unit. The danger of over or under inflating the bags is eliminated.

o Equipment is easily sterilised before each use and is made from non-corroding materials.

Aquastop Operational diagram

Hydrant Wizard

Hydrant Wizard in use (Horizontal)

Hydrant Wizard in use (Vertical)

Hydrant Wizard…The Hydrant Wizard has been designed to enable defective fire hydrants to be exchanged – ‘underpressure’. Previous practices for exchanging a hydrant involved shutting down the main either by closing valves or using traditional line-stopping techniques. However, valves could often be some distance away so that supplies to customers would be interrupted. In addition, both these methods of shutting down and restoring supply could disturb sediment in the main leading to complaints regarding water quality.


AC0304 WASK Hydrant Wizard

Hydrant Wizard – Key Features & benefits…o During development of Aquastop, a need for stopping off of hydrants was

also identified. This also required developing a stopper bag jointly with Sarco Stopper resulting in the Sarco Mini Hydro® Bag

o Only the Hydrant is isolated; the flow in the main is not interruptedo Supply and water quality are unaffected and sediment in the main is not

disturbedo Excavation is restricted to the area around the hydrant minimising the cost of

labour and materialso The small diameter access hole does not compromise the integrity of the pipe

The only consumables are the Sarco Mini Hydro® Bag and the Mini Golf Saddle which remains on the hydrant leg

o Easy to transport in small vehicle o Prep tool enables easy access for the Sarco Mini Hydro® Bag regardless of

tuberculationo The equipment is compact and lightweight and suitable for confined areaso Sarco Mini Hydro® Bags are inflated utilising the water pressure from the main.

No additional power source is required for operation of the unit. The danger of over or under inflating the bags is eliminated

o Equipment is easily sterilised before each use and is made from non-corroding materialsmaterials

Hydrant Wizard Operational diagram


Jet Freezer

Picture Shown: Professional KitPicture Shown: Professional KitPicture Shown: Professional Kit

Portable Pipe Freezing EquipmentJetfreezer reduces downtime and cost by eliminating the need to drain down pipe work before maintaining, repairing or extending a system. Utilising the intensely cold properties of solid carbon dioxide, Jetfreezer rapidly and economically creates a positive ice plug in the required work area.

Jetfreezer KitsJetfreezer is available in a range of competitively priced kits to meet the needs of all users.

Outside diameter of pipe to freeze (mm)

Product code Description 8 – 15mm 16 – 22mm 23 – 42mm

159-000008 Jetfreezer Mini 4

159-000009 Jetfreezer Senior 4 4

159-000010 Jetfreezer Senior Plus* 4 4

159-000004 Jetfreezer Professional 4 4 4

159-000011 Jetfreezer Professional Plus* 4 4 4

*Double Freeze Kits (2 jackets)

80mm and 100mm Freezes can be achieved using Professional kit and using an extra 2.4m High Pressure hose (359-000112) and Tee Piece (301-000048) and choice of bag (Either 43-80mm or 81mm-100mm).Jetfreezer Jackets & Accessories

Product code Jacket Product code Accessories

001-000017 8 – 15mm 359-000112 2.4 m high pressure hose

001-000008 10 – 22mm 301-000048 Tee Piece

001-000014 23 – 42mm 904-000018 Protective gloves

001-000034 43 – 80mm 021-000001 Spring balance

001-000036 81 – 100mm 760-000074 Metal bonded washer

Arctic Polar KitsPolar® Professional

In addition, kits contain:

Polar® Freezing KitsThe Polar Freezing system is used in conjunction with a disposable canister of high performance freezing spray. The kits are packed in convenient carrying cases and incorporate gas canisters and jackets for double freezes. An easy to use weighing scale is included to ensure optimum gas usage.

Product code Description Pair 8-15mm Jackets

Pair 15-22mm Jackets




Spray Canisters

159-000002 Polar® Professional 4 4 1

159-000001 Polar® Commercial 4 4 4 1

159-000003 Polar® Commercial Plus 4 4 4 2

159-000007 Polar® Industrial 4 4 4 4 4 2

A

B

D E

F

G H

I

J

C

Spares & Accessories


A 045-000062 Polar® Canisters 700g

B 182-000003 Polar® Freezing Jacket 8-15mm (Yellow)

C 182-000002 Polar® Freezing Jacket 15-22 (Green)

D 182-000007 Polar® Freezing Jacket 28-35mm (Red)

E 182-000010 Polar® Freezing Jacket 42mm (White)

F 182-000011 Polar® Freezing Jacket 54& 61mm (Black)

G 021-000002 Polar® Dosing Scale

H 310-000048 Polar® T-Piece

I 379-000050 Polar® Valve

J 643-000169 Polar® 1m Nylon Tube

Safety note…PPE including Protective gloves (904-000018) and eyewear should always be worn when handling dry ice to prevent the possibility of frost bite or ‘cold burns’ arising when dry ice is in contact with the skin.

From Spanner and hammers, cleaning straps and shovels, to cable avoidance equipment… Hy-Ram offer a comprehensive range of tools and equipment for the pipeline utility operative. Representing a very wide range, we source quality, industry preferred products including Draper, Bulldog, Steve Vick, Radiodetection, Cobra and so on.

General Tooling

General Tools

Cable Detection & Avoidance

Copyright 2009 Radiodetection Ltd - SPX Corporation. All rights reserved. Radiodetection is a subsidiary of SPX Corporation. SPX and Radiodetection are trademarks of Radiodetection Ltd. and SPX Corporation. Due to a policy of continued development, we reserve the right to alter or amend any published specification without notice. This document may not be copied, reproduced, transmitted, modified or used, in whole or in part, without the prior written consent of Radiodetection Ltd.

Hy-Ram are an official agent for supply of Radiodetection equipment.

Cable Avoidance Tools The C.A.T (Cable Avoidance Tool) can detect signals naturally radiating from metallic services or the Genny can be used to apply a distinctive signal that the C.A.T can detect. The C.A.T and Genny has become the industry standard pipe and cable avoidance tool, recognised as the leader providing performance, ruggedness and reliability, together with affordability and low cost of ownership.

StrikeAlert™ Option

Key featureso Precision locateo Optimised locateo Avoidance Scano Strike Alerto Data downloado GPSProduct Benefits o Enhanced signal processing providing the C.A.T4 with ability to reject

unwanted signals.o Cutting edge technology ensures fastest possible processing of data.o Real soundo Optional Strike alerto Avoidance scan

Tracer Rod & Sondes

EZiROD Duct Tracer

EZiROD Duct TracerFibre glass sheathed copper conductor which is pushed along non-metallic services and a signal is applied using a signal generator to allow them to be located using a CAT.


023-000226 EZiROD 30m Tracer Rod



Sonde

SondeBattery powered transmitter that can be connected to a simple drain rod system. The signals are used to indicate the position when inserted into an underground service.


905-000023 EZiSYSTEM Sonde



Jet Freezer

Picture Shown: Professional Kit

Portable Pipe Freezing EquipmentJetfreezer reduces downtime and cost by eliminating the need to drain down pipe work before maintaining, repairing or extending a system. Utilising the intensely cold properties of solid carbon dioxide, Jetfreezer rapidly and economically creates a positive ice plug in the required work area.

Jetfreezer KitsJetfreezer is available in a range of competitively priced kits to meet the needs of all users.

Outside diameter of pipe to freeze (mm)

Product code Description 8 – 15mm 16 – 22mm 23 – 42mm

159-000008 Jetfreezer Mini 4

159-000009 Jetfreezer Senior 4 4

159-000010 Jetfreezer Senior Plus* 4 4

159-000004 Jetfreezer Professional 4 4 4

159-000011 Jetfreezer Professional Plus* 4 4 4

*Double Freeze Kits (2 jackets)

80mm and 100mm Freezes can be achieved using Professional kit and using an extra 2.4m High Pressure hose (359-000112) and Tee Piece (301-000048) and choice of bag (Either 43-80mm or 81mm-100mm).Jetfreezer Jackets & Accessories

Product code Jacket Product code Accessories

001-000017 8 – 15mm 359-000112 2.4 m high pressure hose

001-000008 10 – 22mm 301-000048 Tee Piece

001-000014 23 – 42mm 904-000018 Protective gloves

001-000034 43 – 80mm 021-000001 Spring balance

001-000036 81 – 100mm 760-000074 Metal bonded washer

Arctic Polar KitsPolar® Professional

In addition, kits contain:

Polar® Freezing KitsThe Polar Freezing system is used in conjunction with a disposable canister of high performance freezing spray. The kits are packed in convenient carrying cases and incorporate gas canisters and jackets for double freezes. An easy to use weighing scale is included to ensure optimum gas usage.

Product code Description Pair 8-15mm Jackets





Spray Canisters

159-000002 Polar® Professional 4 4 1

159-000001 Polar® Commercial 4 4 4 1

159-000003 Polar® Commercial Plus 4 4 4 2

159-000007 Polar® Industrial 4 4 4 4 4 2

A

B

D E

F

G H

I

J

C

Spares & Accessories


A 045-000062 Polar® Canisters 700g

B 182-000003 Polar® Freezing Jacket 8-15mm (Yellow)

C 182-000002 Polar® Freezing Jacket 15-22 (Green)

D 182-000007 Polar® Freezing Jacket 28-35mm (Red)

E 182-000010 Polar® Freezing Jacket 42mm (White)

F 182-000011 Polar® Freezing Jacket 54& 61mm (Black)

G 021-000002 Polar® Dosing Scale

H 310-000048 Polar® T-Piece

I 379-000050 Polar® Valve

J 643-000169 Polar® 1m Nylon Tube

Safety note…PPE including Protective gloves (904-000018) and eyewear should always be worn when handling dry ice to prevent the possibility of frost bite or ‘cold burns’ arising when dry ice is in contact with the skin.

From Spanner and hammers, cleaning straps and shovels, to cable avoidance equipment… Hy-Ram offer a comprehensive range of tools and equipment for the pipeline utility operative. Representing a very wide range, we source quality, industry preferred products including Draper, Bulldog, Steve Vick, Radiodetection, Cobra and so on.

General Tooling

General Tools

Cable Detection & Avoidance

C.A.T.C.A.T.

GennyGenny

Copyright 2009 Radiodetection Ltd - SPX Corporation. All rights reserved. Radiodetection is a subsidiary of SPX Corporation. SPX and Radiodetection are trademarks of Radiodetection Ltd. and SPX Corporation. Due to a policy of continued development, we reserve the right to alter or amend any published specification without notice. This document may not be copied, reproduced, transmitted, modified or used, in whole or in part, without the prior written consent of Radiodetection Ltd.

Hy-Ram are an official agent for supply of Radiodetection equipment.

Cable Avoidance Tools The C.A.T (Cable Avoidance Tool) can detect signals naturally radiating from metallic services or the Genny can be used to apply a distinctive signal that the C.A.T can detect. The C.A.T and Genny has become the industry standard pipe and cable avoidance tool, recognised as the leader providing performance, ruggedness and reliability, together with affordability and low cost of ownership.

StrikeAlert™ Option

Key featureso Precision locateo Optimised locateo Avoidance Scano Strike Alerto Data downloado GPSProduct Benefits o Enhanced signal processing providing the C.A.T4 with ability to reject

unwanted signals.o Cutting edge technology ensures fastest possible processing of data.o Real soundo Optional Strike alerto Avoidance scan

Tracer Rod & Sondes

EZiROD Duct Tracer

EZiROD Duct TracerFibre glass sheathed copper conductor which is pushed along non-metallic services and a signal is applied using a signal generator to allow them to be located using a CAT.





Sonde

SondeBattery powered transmitter that can be connected to a simple drain rod system. The signals are used to indicate the position when inserted into an underground service.


905-000023 EZiSYSTEM Sonde


Cobra Rods / Reels

Cobra Rods / Steel Frame Reels

Cobra – Conduit Rods & Steel Frame ReelsContinuous Fibreglass Rods, also known as Cobras or Duct Rods, are used in pipe and duct laying operations to assist with the installation of draw ropes, cables and winch wires. They can also be used as part of a CCTV or pipe cleaning system.


023-000203 4.5mm Cobra Reel 30m long c/w frame 023-000215 9mm Cobra Reel 120m long c/w frame





023-000208 6mm Cobra Reel 60m long c/w frame 023-000220 11mm Cobra Reel 250m long c/w frame






023-000214 9mm Cobra Reel 100m long c/w frame

Insertion TrumpetsThis cost effective simple product prevents expensive damage to PE pipes from the “cut” edge of the existing pipe during insertion.


157-000004 3” Insertion Trumpet PVC




157-000006 10” Insertion Trumpet Fibreglass




Soil PickThe Soil Pick© is a selective excavator. Selective in the sense that it fractures, pulverizes and displaces porous and semi-porous soils, yet leaves nonporous objects unaffected. The Soil Pick excavates soil without risk of damaging buried utilities.

The Soil Pick employs converging/diverging nozzle technology to accelerate compressed air to supersonic speed (to 1500 mph). The high velocity air stream travels approximately 4 inches from the distal end of the Soil Pick - “the cutting edge” - before decompressing to atmospheric pressure with sufficient violence to pulverize and displace soil.

Non-conductive, non-sparking tools are of obvious benefit to those working in environments that may be gas enriched and/or are in close proximity to live electric lines.


658-000001 SP80 Soil Pick

658-000002 SP125 Soil Pick

658-000003 SP160 Soil Pick

Bosher Bar

Used for breaking up old pipework using a 10kg head. Available in two sizes.


905-000024 54” Bosher Bar (Fat Ended)


905-000025 78” Bosher Bar (Narrow Ended)

Shovels

Newcastle Draining Tool Taper Mouthed Shovel

Cable Laying Shovel General Service Shovel

Bulldog ShovelsHy-Ram are official stockists of British-made Bulldog Shovels.


BULL5GSPL General Service Shovel

BULL5NDPL Newcastle Draining Tool Treaded Graft

BULL5CLPL Cable Laying Shovel

BULL5TMPL Taper Mouthed Shovel

The full range of Bulldog tooling is available, please contact our Sales Office to discuss your requirements.

No.2 S/S Sq. Mouth

No0 GPO Trencher

Treaded General Service

Polyfibre PRO

No.2 S/S Taper Mouth

S/S Cable Layer

Treaded S/S Spade

Shocksafe

No.2 S/SRound. Mouth

S/S Clay Grafter

No OOO S/S Sq. Mouth

16” Newcastle Drainer

PolyFibre ProDesigned to offer a high degree of fibreglass strength along with the comfort of a profile moulded PYD hand grip.

Shocksafe – Insulated – BS8020:2002Every tool is flash tested to 10,000 Volts before the issue of a certificate, unique to each implement. Insulated to BS 8020:2002

Polyfibre PRO Shocksafe Description

905-000039 905-000049 No.2 S/S Sq. Mouth

905-000040 905-000050 No.2 S/S Taper Mouth

905-000041 905-000051 No.2 S/S Round. Mouth

905-000042 905-000052 No OOO S/S Sq. Mouth

905-000043 905-000053 No0 GPO Trencher

905-000044 905-000054 S/S Cable Layer

905-000045 905-000055 S/S Clay Grafter

905-000046 905-000056 16” Newcastle Drainer

905-000047 905-000057 Treaded General Service

905-000048 905-000058 Treaded S/S Spade

Please note other handles are available ie Wooden, all steel & fibreglass. Please enquire with our sales team.The full range of Carters products is available. Please contact our sales team.

Continuity Bonds

Temporary continuity bonds to be used when disconnecting or reconnecting pipework in circumstances where a spark could cause a hazard.


100-000058 Continuity Bond Service 1.2m with end chain100-000043 Continuity Bond Service 1.2m with crocodile clip100-000059 Continuity Bond Mains 7.5m with end chain100-000010 Continuity Bond Mains 10m with end chain

Continuity bonds can be provided with test certification and tagging if required.



Cobra Rods / Reels

Cobra Rods / Steel Frame Reels

Cobra – Conduit Rods & Steel Frame ReelsContinuous Fibreglass Rods, also known as Cobras or Duct Rods, are used in pipe and duct laying operations to assist with the installation of draw ropes, cables and winch wires. They can also be used as part of a CCTV or pipe cleaning system.













023-000214 9mm Cobra Reel 100m long c/w frame

Insertion TrumpetsThis cost effective simple product prevents expensive damage to PE pipes from the “cut” edge of the existing pipe during insertion.










Soil PickThe Soil Pick© is a selective excavator. Selective in the sense that it fractures, pulverizes and displaces porous and semi-porous soils, yet leaves nonporous objects unaffected. The Soil Pick excavates soil without risk of damaging buried utilities.

The Soil Pick employs converging/diverging nozzle technology to accelerate compressed air to supersonic speed (to 1500 mph). The high velocity air stream travels approximately 4 inches from the distal end of the Soil Pick - “the cutting edge” - before decompressing to atmospheric pressure with sufficient violence to pulverize and displace soil.

Non-conductive, non-sparking tools are of obvious benefit to those working in environments that may be gas enriched and/or are in close proximity to live electric lines.


658-000001 SP80 Soil Pick

658-000002 SP125 Soil Pick

658-000003 SP160 Soil Pick

Bosher Bar

Used for breaking up old pipework using a 10kg head. Available in two sizes.




905-000025 78” Bosher Bar (Narrow Ended)

Shovels

Newcastle Draining Tool Taper Mouthed Shovel

Cable Laying Shovel General Service Shovel

Bulldog ShovelsHy-Ram are official stockists of British-made Bulldog Shovels.


BULL5GSPL General Service Shovel

BULL5NDPL Newcastle Draining Tool Treaded Graft

BULL5CLPL Cable Laying Shovel

BULL5TMPL Taper Mouthed Shovel

The full range of Bulldog tooling is available, please contact our Sales Office to discuss your requirements.

No.2 S/S Sq. Mouth

No0 GPO Trencher

Treaded General Service

Polyfibre PRO

No.2 S/S Taper Mouth

S/S Cable Layer

Treaded S/S Spade

Shocksafe

No.2 S/SRound. Mouth

S/S Clay Grafter

No OOO S/S Sq. Mouth

16” Newcastle Drainer

PolyFibre ProDesigned to offer a high degree of fibreglass strength along with the comfort of a profile moulded PYD hand grip.

Shocksafe – Insulated – BS8020:2002Every tool is flash tested to 10,000 Volts before the issue of a certificate, unique to each implement. Insulated to BS 8020:2002

Polyfibre PRO Shocksafe Description

905-000039 905-000049 No.2 S/S Sq. Mouth

905-000040 905-000050 No.2 S/S Taper Mouth

905-000041 905-000051 No.2 S/S Round. Mouth

905-000042 905-000052 No OOO S/S Sq. Mouth

905-000043 905-000053 No0 GPO Trencher

905-000044 905-000054 S/S Cable Layer

905-000045 905-000055 S/S Clay Grafter

905-000046 905-000056 16” Newcastle Drainer

905-000047 905-000057 Treaded General Service

905-000048 905-000058 Treaded S/S Spade

Please note other handles are available ie Wooden, all steel & fibreglass. Please enquire with our sales team.The full range of Carters products is available. Please contact our sales team.

Continuity Bonds

Temporary continuity bonds to be used when disconnecting or reconnecting pipework in circumstances where a spark could cause a hazard.


100-000058 Continuity Bond Service 1.2m with end chain100-000043 Continuity Bond Service 1.2m with crocodile clip100-000059 Continuity Bond Mains 7.5m with end chain100-000010 Continuity Bond Mains 10m with end chain

Continuity bonds can be provided with test certification and tagging if required.


Pipe Cleaning StrapsWheeler Rex Pipe Cleaning StrapsHighest quality pipe cleaning strap available in two lengths. A versatile scraper for removing mud and scale from pipe surfaces. Generally used prior to pipe cutting, drilling or the assembly of a pipe fitting. Angled blades promote self cleaning. Belt material is light, strong and non-corroding. Offers better scraping, cleaning & longevity than alternative studded type straps.


WHE1300 Pipe cleaning strap (3” - 12” diameter pipe)WHE1350 Pipe cleaning strap (12”- 36” diameter pipe)

Bursting WedgesBursting wedges in a choice of two sizes. Particularly useful for maintaining the ‘gap’ when carrying out pipe cutting or splitting metallic pipe sockets.


084-000003 Bursting wedge – standard – ½” thick

084-000004 Bursting wedge – large – 1” thick

Extractor SHIMSPush Fit ExtractorsFacilitates the removal of pipe from pushfit fittings. The same size tool is used for both metric and imperial pipe.


300-000095 20mm Pushfit Metal Extractor (set of 2)300-000096 25mm Pushfit Metal Extractor (set of 2)300-000097 32mm Pushfit Metal Extractor (set of 2)300-000121 40mm Pushfit Metal Extractor (set of 2)300-000108 50mm Pushfit Metal Extractor (set of 2)300-000098 63mm Pushfit Metal Extractor (set of 2)300-000099 90mm Pushfit Metal Extractor (set of 2)300-000100 125mm Pushfit Metal Extractor (set of 2)300-000101 180mm Pushfit Metal Extractor (set of 2)

Draper Tooling

O F F I C I A L D I S T R I B U TO R

Draper Hand ToolsHy-Ram are proud to stock a wide range of hand tools from the extensive Draper range of over 7000 products. Please contact our Sales Office with your enquiry.

Torque Wrenches

Ratchets

Socket Sets

Specialist Spanners

General Hand ToolsAllen Keys Screw Drivers Hacksaws

Coil Pipe Bags

Durable bags for the transport and protection of PE pipe coils.


001-000037 20mm Outside Diameter Coil Pipe Bags




Bespoke Bags

Hy-Ram offer a range of bespoke bags to meet your needs. A wide variety of colours are available, and any size and specification can be achieved. Customers logos can also be printed in a multitude of colours and sizes. Bags can be made to customer designs.

Pry Bars

Soft Grip Pry Bar Set

Pry Bar Set

Jumbo Pry Bar Set

Draper Expert - 3 Piece Soft Grip Pry Bar SetSet of 3 Pry bars, chemically blacked blades with impact resistant, soft grip handles. Set contains 300mm, 450mm and 600mm long bars.

Draper 4 - Piece Pry Bar SetSet of 4 Pry bars, chemically blacked blades with PVC handles. Set contains 200mm, 300mm, 450mm and 600mm long bars.

Jumbo Pry Bar 36”A massive 900mm of Pry Bar for use when you really need leverage. Manufactured from Chrome Molybdenum for extra strength.


DRAP88636 3 Piece Soft Grip Pry Bar Set

DRAP35396 4 Piece Pry Bar Set

023-000157 Jumbo Pry Bar 36”

Site ToolsOne Hand Pipe Wrenches


711-000081 7” One Hand Pipe Wrench



Podger SpannersHigh quality double sized Podger Ratchet Spanner.


673-000007 24-30mm Podger Spanner




Pipe Cleaning StrapsWheeler Rex Pipe Cleaning StrapsHighest quality pipe cleaning strap available in two lengths. A versatile scraper for removing mud and scale from pipe surfaces. Generally used prior to pipe cutting, drilling or the assembly of a pipe fitting. Angled blades promote self cleaning. Belt material is light, strong and non-corroding. Offers better scraping, cleaning & longevity than alternative studded type straps.


WHE1300 Pipe cleaning strap (3” - 12” diameter pipe)WHE1350 Pipe cleaning strap (12”- 36” diameter pipe)

Bursting WedgesBursting wedges in a choice of two sizes. Particularly useful for maintaining the ‘gap’ when carrying out pipe cutting or splitting metallic pipe sockets.


084-000003 Bursting wedge – standard – ½” thick

084-000004 Bursting wedge – large – 1” thick

Extractor SHIMSPush Fit ExtractorsFacilitates the removal of pipe from pushfit fittings. The same size tool is used for both metric and imperial pipe.


300-000095 20mm Pushfit Metal Extractor (set of 2)300-000096 25mm Pushfit Metal Extractor (set of 2)300-000097 32mm Pushfit Metal Extractor (set of 2)300-000121 40mm Pushfit Metal Extractor (set of 2)300-000108 50mm Pushfit Metal Extractor (set of 2)300-000098 63mm Pushfit Metal Extractor (set of 2)300-000099 90mm Pushfit Metal Extractor (set of 2)300-000100 125mm Pushfit Metal Extractor (set of 2)300-000101 180mm Pushfit Metal Extractor (set of 2)

Draper Tooling

O F F I C I A L D I S T R I B U TO R

Draper Hand ToolsHy-Ram are proud to stock a wide range of hand tools from the extensive Draper range of over 7000 products. Please contact our Sales Office with your enquiry.

Torque Wrenches

Ratchets

Socket Sets

Specialist Spanners

General Hand ToolsAllen Keys Screw Drivers Hacksaws

Coil Pipe Bags

Durable bags for the transport and protection of PE pipe coils.






Bespoke Bags

Hy-Ram offer a range of bespoke bags to meet your needs. A wide variety of colours are available, and any size and specification can be achieved. Customers logos can also be printed in a multitude of colours and sizes. Bags can be made to customer designs.

Pry Bars


Pry Bar Set

Jumbo Pry Bar Set


Pry Bar SetPry Bar Set

Jumbo Pry Bar Set

Draper Expert - 3 Piece Soft Grip Pry Bar SetSet of 3 Pry bars, chemically blacked blades with impact resistant, soft grip handles. Set contains 300mm, 450mm and 600mm long bars.

Draper 4 - Piece Pry Bar SetSet of 4 Pry bars, chemically blacked blades with PVC handles. Set contains 200mm, 300mm, 450mm and 600mm long bars.

Jumbo Pry Bar 36”A massive 900mm of Pry Bar for use when you really need leverage. Manufactured from Chrome Molybdenum for extra strength.


DRAP88636 3 Piece Soft Grip Pry Bar Set

DRAP35396 4 Piece Pry Bar Set

023-000157 Jumbo Pry Bar 36”

Site ToolsOne Hand Pipe Wrenches





Podger SpannersHigh quality double sized Podger Ratchet Spanner.





Pipe Threaders

Supertronic 2000

Rothenberger Supertronic 2000High performance threading with versatile applications without a vice. 15-25 RPM threading with 60 RPM geared reverse. All sets supplied with a robust carrying case. Threads ½”, ¾”, 1”, 1¼”, 1½”, 2”.


117-000161 Rothenburger Supertronic 2000 Portable Power Threader ½” - 2” 110v

Amigo 2

Rems Amigo 2 Portable Power ThreaderElectric die stock with quick-change die heads. Powerful, easy-to-operate electric tool for threading with unique, patented support bracket. Ready for use anywhere, without vice. Pipe threads 1⁄8–2”, 16–50 mm. Bolt threads 6–30 mm, ¼–1”. REMS Amigo 2 – extremely strong up to 2”.


117-000227 REMS AMIGO Pipe Threader

Swaging ToolsSwaging ToolsFor use on copper pipe for expanding pipe ends.


129-000003 ½” -¾” (15-22mm) Swaging Tool

129-000004 1” (28mm) Swaging Tool

129-000011 1 ¼” (35mm) Swaging Tool

129-000007 1 ½” (42mm) Swaging Tool

Measuring Tools

CallipersStiff Joint Pipe CallipersStiff joint pipe callipers come with riveted joints, hardened points and are available in a range of sizes.

Product code Imperial Max Size Metric Max size

072-000008 6” 150mm

072-000003 12” 300mm

072-000004 20” 500mm

072-000005 24” 600mm

072-000006 36” 900mm

072-000012 40” 1000mm

072-000010 48” 1200mm

Other sizes available

Circumference Tapes

B

A

C

Circumference TapeFor measuring the diameter or circumference of pipes and cylindrical objects.

Ref Product Code Description

A WHE71 6ft (1.82m) Diameter Tape

B 072-000017 2m Circumference Tape Steel Blade Black Etched

C 072-000019 5m Nylon Coated Steel Diameter Tape

Measuring wheels

Analogue Measuring Wheel

Digital Measuring

Wheel



161-000169 Draper Expert Measuring Wheel

Digital Measuring Wheel


161-000108 Digital Measuring Wheel

Impact Soil Tester

Clegg Tester

Clegg Impact Soil Testers4.5 Kg Clegg Impact Soil Testers:-‘Classic’ CIST/882 Models & Data logging CIST/883 For accurate Compaction Control Testing During Trench Reinstatement. The 4.5Kg Clegg Impact Soil Tester types CIST/882 and CIST/883 provide an easy means for measuring soil compaction and strength during trench re-instatement.

Described in the Design Manual for Roads and Bridges (DMRB) the Tester provides a compact instrument for monitoring the quality of reinstatements in-situ while work proceeds, avoiding the need for later re-excavation.


905-000021 4.5kg Model 882 Clegg Impact Soil Tester


045-000217 Wooden Box to Suit

Pressure Gauges

Wide Range of Pressure Gauges

We have a large range of gauges available for different applications and pressure range requirements.


161-000069 Replacement Gauge to suit Rothenberger P50 pump

161-000097 Replacement Gauge to suit Low Pressure Cowhorn replacement Gauge - Dry

161-000098 Replacement Gauge to suit Medium Pressure Cowhorn replacement gauge - Dry

161-000135 Replacement Gauge to suit High Pressure Cowhorn replacement gauge - Dry

161-000143 Pressure Gauge Test Cert

Digital Pressure GaugesHy-Ram offers the Kobold range of digital pressure gauge for use when pressure testing water mains. Commonly supplied with ¼” BSP bottom entry. Gauges come in a wide variety or pressure ranges including 2.5, 4, 6, 10, 16 & 25 bar. Please contact our Sales Office for more information.



Pipe Threaders

Supertronic 2000

Rothenberger Supertronic 2000High performance threading with versatile applications without a vice. 15-25 RPM threading with 60 RPM geared reverse. All sets supplied with a robust carrying case. Threads ½”, ¾”, 1”, 1¼”, 1½”, 2”.


117-000161 Rothenburger Supertronic 2000 Portable Power Threader ½” - 2” 110v

Amigo 2

Rems Amigo 2 Portable Power ThreaderElectric die stock with quick-change die heads. Powerful, easy-to-operate electric tool for threading with unique, patented support bracket. Ready for use anywhere, without vice. Pipe threads 1⁄8–2”, 16–50 mm. Bolt threads 6–30 mm, ¼–1”. REMS Amigo 2 – extremely strong up to 2”.


117-000227 REMS AMIGO Pipe Threader

Swaging ToolsSwaging ToolsFor use on copper pipe for expanding pipe ends.


129-000003 ½” -¾” (15-22mm) Swaging Tool

129-000004 1” (28mm) Swaging Tool

129-000011 1 ¼” (35mm) Swaging Tool

129-000007 1 ½” (42mm) Swaging Tool

Measuring Tools

CallipersStiff Joint Pipe CallipersStiff joint pipe callipers come with riveted joints, hardened points and are available in a range of sizes.

Product code Imperial Max Size Metric Max size

072-000008 6” 150mm

072-000003 12” 300mm

072-000004 20” 500mm

072-000005 24” 600mm

072-000006 36” 900mm

072-000012 40” 1000mm

072-000010 48” 1200mm

Other sizes available

Circumference Tapes

B

A

C

Circumference TapeFor measuring the diameter or circumference of pipes and cylindrical objects.

Ref Product Code Description

A WHE71 6ft (1.82m) Diameter Tape

B 072-000017 2m Circumference Tape Steel Blade Black Etched

C 072-000019 5m Nylon Coated Steel Diameter Tape

Measuring wheels


Digital Measuring

Wheel



161-000169 Draper Expert Measuring Wheel

Digital Measuring Wheel


161-000108 Digital Measuring Wheel

Impact Soil Tester

Clegg Tester

Clegg Impact Soil Testers4.5 Kg Clegg Impact Soil Testers:-‘Classic’ CIST/882 Models & Data logging CIST/883 For accurate Compaction Control Testing During Trench Reinstatement. The 4.5Kg Clegg Impact Soil Tester types CIST/882 and CIST/883 provide an easy means for measuring soil compaction and strength during trench re-instatement.

Described in the Design Manual for Roads and Bridges (DMRB) the Tester provides a compact instrument for monitoring the quality of reinstatements in-situ while work proceeds, avoiding the need for later re-excavation.




045-000217 Wooden Box to Suit

Pressure Gauges

Wide Range of Pressure Gauges

We have a large range of gauges available for different applications and pressure range requirements.


161-000069 Replacement Gauge to suit Rothenberger P50 pump

161-000097 Replacement Gauge to suit Low Pressure Cowhorn replacement Gauge - Dry

161-000098 Replacement Gauge to suit Medium Pressure Cowhorn replacement gauge - Dry

161-000135 Replacement Gauge to suit High Pressure Cowhorn replacement gauge - Dry

161-000143 Pressure Gauge Test Cert

Digital Pressure GaugesHy-Ram offers the Kobold range of digital pressure gauge for use when pressure testing water mains. Commonly supplied with ¼” BSP bottom entry. Gauges come in a wide variety or pressure ranges including 2.5, 4, 6, 10, 16 & 25 bar. Please contact our Sales Office for more information.


Safety & Security

Volt SticksChecks the presence of an AC voltage, without making any disconnections in cables, wall sockets, fuses, circuit breakers, junction boxes, etc. No current flow is needed for correct operation. This high sensitivity version (testing down to 50v) is also intrinsically safe, making it an essential ‘life-saver’ testing tool for utilities engineers as well as for use in hazardous areas.


747-000001 ATEX AC Voltage Stick LV50

Metal DetectorsWASPThe WASP box locator is an industry standard metal detector within the water industry. Product Featureso Non-motion metal detector o Two simple tuning controls o Built-in loudspeaker o Headphone socket o Telescopic shaft o ‘DD’ search coils o Waterproof 20cm search head o High visibility casing o 20 hours’ use from 1 x PP3 battery o Dismantled length: 74cm o Fully extended length: 136cm o Weight: 1.1kg


161-000058 WASP Metal Detector

Internal Pipe Cleaning

Christmas Tree Scrapers

Clamped Bolt On

For use in metallic pipes, Christmas Tree Drag Scrapers remove hard deposits as they are winched through. Available for all pipe sizes from 3” to 36”.


700-000086 Clamped 3” dia 700-000123 Bolt-on 13” dia




700-000114 Bolt-on 3” dia 700-000127 Bolt-on 20” dia









Wire Brush Pull ThroughWire Brush Pull ThroughFor use in metallic pipes, Wire Brush Pigs remove loose debris. Available for all pipe sizes from 3” to 12” they can be used after pulling through a drag scraper to remove any loosened deposits.


654-000072 3” Wire Brush Pig 654-000076 8” Wire Brush Pig




654-000075 7” Wire Brush Pig

Plungers

Double Plunger

Articulated

PlungersFor use in metallic and plastic pipes, Plungers remove debris and fluids. Available for all pipe sizes from 3” to 36”, there are three types: single disk, double disk and articulated. The articulated unit has a flexible joint between the disks, for use in pipes where bends may be tight.

Size Single Double Articulated

3” 648-000045 648-000022 648-000067

4” 648-000046 648-000023 648-000068

5” 648-000047 648-000024 648-000069

6” 648-000048 648-000025 648-000070

7” 648-000049 648-000026 648-000071

8” 648-000050 648-000027 648-000072

9” 648-000051 648-000028 648-000073

10” 648-000052 648-000029 648-000074

11” 648-000053 648-000030 Not Available

12” 648-000054 648-000031 648-000075

14” 648-000055 648-000032 648-000076

15” Not Available 648-000033 Not Available

16” 648-000056 648-000034 648-000077

18” 648-000057 648-000035 648-000078

20” 648-000058 648-000036 648-000079

22” 648-000059 648-000037 648-000080

24” 648-000060 648-000038 648-000081

26” 648-000061 648-000039 648-000082

28” 648-000062 648-000040 648-000083

30” 648-000063 648-000041 648-000084

32” 648-000064 648-000042 648-000085

34” 648-000065 648-000043 648-000086

36” 648-000066 648-000044 648-000087

Foam SwabsFoam Pig RangeApart from maintenance activities, our foam pig range can be used for pipeline proving, clearing accumulated debris and deposits, ensuring unhampered pre-commissioning work scopes.

Soft Foam Swabs Foam swabs for clearing dirt and excess water from pipes made from any material. Available in two densities with or without a hard plastic drive plate.

Density

Size Soft Foam Soft Foam with Drive Plate

Hard Foam Hard Foam with Drive Plate

2" 654-000016 654-000044 654-000030 654-000058

3" 654-000017 654-000045 654-000031 654-000059

4" 654-000018 654-000046 654-000032 654-000060

5" 654-000019 654-000047 654-000033 654-000061

6" 654-000020 654-000048 654-000034 654-000062

7" 654-000021 654-000049 654-000035 654-000063

8" 654-000022 654-000050 654-000036 654-000064

9" 654-000023 654-000051 654-000037 654-000065

10" 654-000024 654-000052 654-000038 654-000066

11" 654-000025 654-000053 654-000039 654-000067

12" 654-000026 654-000054 654-000040 654-000068

15" 654-000027 654-000055 654-000041 654-000069

16" 654-000028 654-000056 654-000042 654-000070

18" 654-000029 654-000057 654-000043 654-000071



Safety & Security

Volt SticksChecks the presence of an AC voltage, without making any disconnections in cables, wall sockets, fuses, circuit breakers, junction boxes, etc. No current flow is needed for correct operation. This high sensitivity version (testing down to 50v) is also intrinsically safe, making it an essential ‘life-saver’ testing tool for utilities engineers as well as for use in hazardous areas.


747-000001 ATEX AC Voltage Stick LV50

Metal DetectorsWASPThe WASP box locator is an industry standard metal detector within the water industry. Product Featureso Non-motion metal detector o Two simple tuning controls o Built-in loudspeaker o Headphone socket o Telescopic shaft o ‘DD’ search coils o Waterproof 20cm search head o High visibility casing o 20 hours’ use from 1 x PP3 battery o Dismantled length: 74cm o Fully extended length: 136cm o Weight: 1.1kg


161-000058 WASP Metal Detector

Internal Pipe Cleaning

Christmas Tree Scrapers

Clamped Bolt On

For use in metallic pipes, Christmas Tree Drag Scrapers remove hard deposits as they are winched through. Available for all pipe sizes from 3” to 36”.















Wire Brush Pull ThroughWire Brush Pull ThroughFor use in metallic pipes, Wire Brush Pigs remove loose debris. Available for all pipe sizes from 3” to 12” they can be used after pulling through a drag scraper to remove any loosened deposits.






654-000075 7” Wire Brush Pig

Plungers

Double Plunger

Articulated

PlungersFor use in metallic and plastic pipes, Plungers remove debris and fluids. Available for all pipe sizes from 3” to 36”, there are three types: single disk, double disk and articulated. The articulated unit has a flexible joint between the disks, for use in pipes where bends may be tight.

Size Single Double Articulated

3” 648-000045 648-000022 648-000067

4” 648-000046 648-000023 648-000068

5” 648-000047 648-000024 648-000069

6” 648-000048 648-000025 648-000070

7” 648-000049 648-000026 648-000071

8” 648-000050 648-000027 648-000072

9” 648-000051 648-000028 648-000073

10” 648-000052 648-000029 648-000074

11” 648-000053 648-000030 Not Available

12” 648-000054 648-000031 648-000075

14” 648-000055 648-000032 648-000076

15” Not Available 648-000033 Not Available

16” 648-000056 648-000034 648-000077

18” 648-000057 648-000035 648-000078

20” 648-000058 648-000036 648-000079

22” 648-000059 648-000037 648-000080

24” 648-000060 648-000038 648-000081

26” 648-000061 648-000039 648-000082

28” 648-000062 648-000040 648-000083

30” 648-000063 648-000041 648-000084

32” 648-000064 648-000042 648-000085

34” 648-000065 648-000043 648-000086

36” 648-000066 648-000044 648-000087

Foam SwabsFoam Pig RangeApart from maintenance activities, our foam pig range can be used for pipeline proving, clearing accumulated debris and deposits, ensuring unhampered pre-commissioning work scopes.

Soft Foam Swabs Foam swabs for clearing dirt and excess water from pipes made from any material. Available in two densities with or without a hard plastic drive plate.

Density

Size Soft Foam Soft Foam with Drive Plate

Hard Foam Hard Foam with Drive Plate

2" 654-000016 654-000044 654-000030 654-000058

3" 654-000017 654-000045 654-000031 654-000059

4" 654-000018 654-000046 654-000032 654-000060

5" 654-000019 654-000047 654-000033 654-000061

6" 654-000020 654-000048 654-000034 654-000062

7" 654-000021 654-000049 654-000035 654-000063

8" 654-000022 654-000050 654-000036 654-000064

9" 654-000023 654-000051 654-000037 654-000065

10" 654-000024 654-000052 654-000038 654-000066

11" 654-000025 654-000053 654-000039 654-000067

12" 654-000026 654-000054 654-000040 654-000068

15" 654-000027 654-000055 654-000041 654-000069

16" 654-000028 654-000056 654-000042 654-000070

18" 654-000029 654-000057 654-000043 654-000071

67

Hy-Ram has built up a range of ‘specialist’ Drilling Saddles and Valves

to provide cost effective solutions to ‘real’ problems within the Water

industry.

Working in collaboration with leading UK Water Companies and Contractors, Hy-Ram has designed

and developed ‘niche’ products utilising ‘underpressure’ techniques for a variety of applications

including new branch connections, retro-fitting fire hydrants and pipe-wall sampling.

In more recent years, Hy-Ram have also taken on other ranges including Stainless Steel Repair products,

Flange Adaptors and Pipe Couplers, polyethylene Electrofusion Fittings and the latest in kitemarked® Gas

Gate Valves.

With regionalised stocks on all ranges – our Sales and Technical teams are waiting to assist…

Pipe Fittings & Valves

Hy-Ram offer a range of water valves, fittings and drilling saddles for a variety of specialist applications.

Our progression is led by innovation and designing products that provide solutions to real problems consequently our range continues to grow.

Specialist Valves & Saddles

Hi-Flow Drilling SaddlesThe SystemThe Hy-Ram ’Hi-Flow’ System consists of a Drilling Saddle, Flanged Riser Tube and the LR67 Drilling Machine. The system allows underpressure installation of fire hydrants onto existing mains, avoiding shutdown and subsequent recharging. It is also an ideal method of installing Flushing Points adjacent to ’normally kept shut’ boundary valves. The system enables holes up to 67mm diameter to be cut into pressurised water mains, giving excellent flow rate characteristics. The versatility of the system will allow for other applications in the water network. The Benefitso Underpressure installation with no shut downo Excellent flow rate characteristicso Robust pipe clamp gives a rigid base for mounting accessorieso Supports the pipe material in the area of the drilled holeo Simple and quick to installo Substantial cost savingso Suits CI, DI, PVC and certain AC pipes up to

12” / DN300

Application / Specificationo Designed for all potable water and wastewater

applications up to a working pressure of 16 baro All materials and coatings are WRAS approved

The Identified Useso Underpressure installation of a fire hydrant o Underpressure installation of an ’OXO’ type flushing point

either side of a boundary valve. (In the case of both the above applications, it makes future changing of the hydrant achievable without the need to shut down)

o Taking samples from the top of the pipe wall (67mm coupon). o Forming a by-pass for the installation of a PRV or water metero Underpressure access into the main, for example leak detection

(Hydra phone) insertion point CCTV insertion point, Probe insertion point, Flow meter, Chlorination point, Temperature monitor point, Chemical analysis point, Correlator point

New... Series III - with 80mm clear bore...With the advent of ‘through bore’ fire hydrants, Hy-Ram introduce the NEW Hi-Flow Drilling Saddle for pipe sizes 3”NB to 12”NB complete with PN16 - 80mm flanged outlet and 80mm clear bore.Following the initial concept of simplicity and ‘one fitting does all’ the Hi-Flow remains a single fitting. There is no need for doubling up or using two fittings… adding in an extra flanged joint and greater potential for leaks..Key benefits of the NEW Series III... o Clear 80mm vertical boreo ‘Solid’ Under-Clamp ensuring good connection to the maino The Hi-Flow bolts directly to the main and offers a low ‘stack height’o No retraining is required for the Series III... the installation method

and drilling equipment remains the sameo Existing Drilling Equipment can be used with no modificationso Pressure rating 16 bar, WRAS approved components and coating

Pipe Fittings & Valves


Hy-Ram offer a range of water valves, fittings and drilling saddles for a variety of specialist applications.

Our progression is led by innovation and designing products that provide solutions to real problems consequently our range continues to grow.

Specialist Valves & Saddles

Hi-Flow Drilling SaddlesThe SystemThe Hy-Ram ’Hi-Flow’ System consists of a Drilling Saddle, Flanged Riser Tube and the LR67 Drilling Machine. The system allows underpressure installation of fire hydrants onto existing mains, avoiding shutdown and subsequent recharging. It is also an ideal method of installing Flushing Points adjacent to ’normally kept shut’ boundary valves. The system enables holes up to 67mm diameter to be cut into pressurised water mains, giving excellent flow rate characteristics. The versatility of the system will allow for other applications in the water network. The Benefitso Underpressure installation with no shut downo Excellent flow rate characteristicso Robust pipe clamp gives a rigid base for mounting accessorieso Supports the pipe material in the area of the drilled holeo Simple and quick to installo Substantial cost savingso Suits CI, DI, PVC and certain AC pipes up to

12” / DN300

Application / Specificationo Designed for all potable water and wastewater

applications up to a working pressure of 16 baro All materials and coatings are WRAS approved

The Identified Useso Underpressure installation of a fire hydrant o Underpressure installation of an ’OXO’ type flushing point

either side of a boundary valve. (In the case of both the above applications, it makes future changing of the hydrant achievable without the need to shut down)

o Taking samples from the top of the pipe wall (67mm coupon). o Forming a by-pass for the installation of a PRV or water metero Underpressure access into the main, for example leak detection

(Hydra phone) insertion point CCTV insertion point, Probe insertion point, Flow meter, Chlorination point, Temperature monitor point, Chemical analysis point, Correlator point

New... Series III - with 80mm clear bore...With the advent of ‘through bore’ fire hydrants, Hy-Ram introduce the NEW Hi-Flow Drilling Saddle for pipe sizes 3”NB to 12”NB complete with PN16 - 80mm flanged outlet and 80mm clear bore.Following the initial concept of simplicity and ‘one fitting does all’ the Hi-Flow remains a single fitting. There is no need for doubling up or using two fittings… adding in an extra flanged joint and greater potential for leaks..Key benefits of the NEW Series III... o Clear 80mm vertical boreo ‘Solid’ Under-Clamp ensuring good connection to the maino The Hi-Flow bolts directly to the main and offers a low ‘stack height’o No retraining is required for the Series III... the installation method

and drilling equipment remains the sameo Existing Drilling Equipment can be used with no modificationso Pressure rating 16 bar, WRAS approved components and coating

The Identified UsesThe Identified Useso Underpressure installation of a fire hydrant Underpressure installation of a fire hydrant

Supports the pipe material in the area of the drilled hole

Designed for all potable water and wastewater applications up to a working pressure of 16 barapplications up to a working pressure of 16 barAll materials and coatings are WRAS approved

LR67 Drilling MachineLR67 Drilling MachineLR67 Drilling Machine

Hi-Flow Drilling Saddle NEW Series III - with 80mm clear bore

69

Hi-Flow Drilling SaddlesHi-Flows for use on Metallic and certain AC pipes:

DN mm DN inch

Pipe Tol. mm (OD)

Hi-Flow for Metallic/AC

Bottom Sampling for Metallic/AC

Hi-Flow for PVC Bottom Sampling for PVC

80mm 3” 88-103 080-000064 080-000074 080-000077 080-000112

100mm 4” 114-125 080-000065 080-000075 080-000078 080-000113

125mm 5” 140-153 080-000066 080-000092 080-000079 080-000114

150mm 6” 168-180 080-000067 080-000076 080-000080 080-000115

175mm 7” 193-208 080-000068 080-000093 080-000081 080-000116

200mm 8” 219-235 080-000069 080-000086 080-000082 080-000117

225mm 9” 244-262 080-000070 080-000087 080-000083 080-000118

250mm 10” 273-290 080-000071 080-000088 080-000084 080-000119

300mm 12” 324-338 080-000072 080-000110 080-000085 080-000120


110mm and 160mm Outside Diameter Hi-Flows for use on PVC pipes:

OD mm L mm H mm Product code

110mm 180 190 080-000108

160mm 210 210 080-00010980mm Bore Hi-Flow:

DN mm DN inch Pipe Tol. mm (OD) Hi-Flow for Metallic/AC Hi-Flow for PVC

80mm 3” 88-103 080-000245 080-000259

100mm 4” 114-125 080-000246 080-000260

125mm 5” 140-153 080-000247 080-000261

150mm 6” 168-180 080-000248 080-000262

175mm 7” 193-208 080-000249 080-000263

200mm 8” 219-235 080-000250 080-000264

225mm 9” 244-262 080-000251 080-000265

250mm 10” 273-290 080-000252 080-000266

300mm 12” 324-338 080-000253 080-000267

Top & Bottom Sampling of the Pipe Wall

FIG 1 FIG 2 FIG 3 FIG 4


By accessing the pipe just from the top, but taking samples from both top and bottom whilst the pipe is underpressure.The BenefitsThis unique system enables a coupon to be taken from both the top and bottom of the pipe via two passes of the drilling spindle. Analysis of the coupons enables decisions to be made regarding whether the pipe has been previously lined and gives an indication of the condition, hence re-habilitation programs can be planned.Normally the pipe would have to be shutdown and drained and a section cut out. The cost savings are substantial!

Sandwich Valve (MKI, MKII & New MKIII)

MkI DN80 Sandwich Valve

The Identified Useso Fitted under a Fire Hydrant or Air Valve to facilitate cleaning, changing and

removal underpressure, without shutdown. This minimises disruption and potential contamination

o Normally open ’in line’ shut off valveo Underpressure drilling (holesaw up to 67mm diameter) through any

Underpressure Tee having DN80 flanged outleto As an access point into the main for insertion of:

• Leak Detection Equipment • Hydraphone • Fibrescope / CCTV • Probe Insertion Point • Flow Meter • Chlorination Point, etc

The Benefits o Can be installed in a variety of situations in order to minimise future

shutdownso Simple and quick to installo Excellent for use in tight access trenches where other services may be causing

an obstructiono Face to face dimension of only 36mm compared to 203mm for a traditional

BS:5163 R.S. Gate Valveo Requires minimal excavation when used in conjunction with an Underpressure

Tee and Drilling Machineo Due to competitive pricing, more valves can be afforded within the network,

giving greater flexibility and better control

Application / Specificationo All materials and coatings are WRAS approved


379-000037 MkI 80mm / 3” Sandwich Valve (Max 10bar application)

250-000020 M16x65 Cap Head Bolt Set (3no.)

379-000038 MKI 80mm / 3” Sandwich Valve c/w M16x65 Cap Head Bolt Set

379-000061 MKII Studded 80mm Sandwich Valve c/w nuts, washers & gaskets (Max 16bar application)

645-000177 Valve Plate (Sandwich)

379-000071 Sandwich Valve MKIII Thru Bore c/w studs, nuts & gaskets

645-000242 Valve Plate to Suit MKIII Thru Bore Sandwich Valve

603-000003 Lever

New...

MkIII Sandwich Valve with 80mm Clear Bore

P i p e F i t t i n g s & V a l v e s


Hi-Flow Drilling SaddlesHi-Flows for use on Metallic and certain AC pipes:

DN mm DN inch

Pipe Tol. mm (OD)

Hi-Flow for Metallic/AC

Bottom Sampling for Metallic/AC

Hi-Flow for PVC Bottom Sampling for PVC

80mm 3” 88-103 080-000064 080-000074 080-000077 080-000112

100mm 4” 114-125 080-000065 080-000075 080-000078 080-000113

125mm 5” 140-153 080-000066 080-000092 080-000079 080-000114

150mm 6” 168-180 080-000067 080-000076 080-000080 080-000115

175mm 7” 193-208 080-000068 080-000093 080-000081 080-000116

200mm 8” 219-235 080-000069 080-000086 080-000082 080-000117

225mm 9” 244-262 080-000070 080-000087 080-000083 080-000118

250mm 10” 273-290 080-000071 080-000088 080-000084 080-000119

300mm 12” 324-338 080-000072 080-000110 080-000085 080-000120


110mm and 160mm Outside Diameter Hi-Flows for use on PVC pipes:

OD mm L mm H mm Product code

110mm 180 190 080-000108

160mm 210 210 080-00010980mm Bore Hi-Flow:

DN mm DN inch Pipe Tol. mm (OD) Hi-Flow for Metallic/AC Hi-Flow for PVC

80mm 3” 88-103 080-000245 080-000259

100mm 4” 114-125 080-000246 080-000260

125mm 5” 140-153 080-000247 080-000261

150mm 6” 168-180 080-000248 080-000262

175mm 7” 193-208 080-000249 080-000263

200mm 8” 219-235 080-000250 080-000264

225mm 9” 244-262 080-000251 080-000265

250mm 10” 273-290 080-000252 080-000266

300mm 12” 324-338 080-000253 080-000267

Top & Bottom Sampling of the Pipe Wall



By accessing the pipe just from the top, but taking samples from both top and bottom whilst the pipe is underpressure.The BenefitsThis unique system enables a coupon to be taken from both the top and bottom of the pipe via two passes of the drilling spindle. Analysis of the coupons enables decisions to be made regarding whether the pipe has been previously lined and gives an indication of the condition, hence re-habilitation programs can be planned.Normally the pipe would have to be shutdown and drained and a section cut out. The cost savings are substantial!

Sandwich Valve (MKI, MKII & New MKIII)

MkI DN80 Sandwich ValveMkI DN80 Sandwich ValveMkI DN80 Sandwich ValveMkI DN80 Sandwich Valve

MkI DN80 Sandwich ValveMkI DN80 Sandwich Valve

MkII DN80 Sandwich ValveMkII DN80 Sandwich Valve

The Identified Useso Fitted under a Fire Hydrant or Air Valve to facilitate cleaning, changing and

removal underpressure, without shutdown. This minimises disruption and potential contamination

o Normally open ’in line’ shut off valveo Underpressure drilling (holesaw up to 67mm diameter) through any

Underpressure Tee having DN80 flanged outleto As an access point into the main for insertion of:

• Leak Detection Equipment • Hydraphone • Fibrescope / CCTV • Probe Insertion Point • Flow Meter • Chlorination Point, etc

The Benefits o Can be installed in a variety of situations in order to minimise future

shutdownso Simple and quick to installo Excellent for use in tight access trenches where other services may be causing

an obstructiono Face to face dimension of only 36mm compared to 203mm for a traditional

BS:5163 R.S. Gate Valveo Requires minimal excavation when used in conjunction with an Underpressure

Tee and Drilling Machineo Due to competitive pricing, more valves can be afforded within the network,

giving greater flexibility and better control

Application / Specificationo All materials and coatings are WRAS approved


379-000037 MkI 80mm / 3” Sandwich Valve (Max 10bar application)

250-000020 M16x65 Cap Head Bolt Set (3no.)

379-000038 MKI 80mm / 3” Sandwich Valve c/w M16x65 Cap Head Bolt Set

379-000061 MKII Studded 80mm Sandwich Valve c/w nuts, washers & gaskets (Max 16bar application)

645-000177 Valve Plate (Sandwich)

379-000071 Sandwich Valve MKIII Thru Bore c/w studs, nuts & gaskets

645-000242 Valve Plate to Suit MKIII Thru Bore Sandwich Valve

603-000003 Lever

New...

MkIII Sandwich Valve with 80mm Clear Bore

Underpressure drilling (holesaw up to 67mm diameter) through any Underpressure drilling (holesaw up to 67mm diameter) through any Underpressure Tee having DN80 flanged outletAs an access point into the main for insertion of:

Typical Application

71

DSV

DSVDSV

Hy-Ram Double Spade Valve (DSV)

The Hy-Ram DSV totally revolutionises the method for making Branch Connections to existing Water Mains. For the first time ever - new works can be connected, pressure tested and 100% chlorinated by alleviating the need to ‘break-down’ in order to remove the spade or temporary fittings.

Traditionally the new main is sterilised and then once again exposed to the environment to remove the spade and temporary fittings to allow ‘piping up’ the supply line to the distribution line.

Designed as a ‘one-use only’ installation, the utilisation of the DSV mitigates any risk of contamination and provides a safe, efficient and easy method of making a branch connection. Whereas traditional methods require two lengthy separate visits to site to carry out pipe fitting operations - the DSV only requires the initial setting up and then the secondary visit just involves removing the blades and blanking off…the cost savings are significant!

The Benefitso Double spade design to ensure separation between supply and distribution lineso Alleviates the requirement to ‘break down’ mitigating the risk of chemical and

bacteriological contaminationo ‘One Hit’ new mains connector requiring only a single visit to site to carry out

pipe fitting operationso No more ‘Hydrant to Hydrant’ or other temporary works requiredo Built in flushing, chlorination and pressure testing facilitieso By-pass arrangement facilitates controlled filling of distribution line and

potential for future DMA flow rate monitoring to check leakage

Blade KitBlade Kit

Product code Description Application Flanges

379-000051 DSV80 80mm Dia. Bore. 3” Branch connections PN16



Blade KitFor use with DSV80, DSV100 and DSV150. Standard Blade Kit supplied with:


251-000002 DSV80 – Blade Kit

251-000003 DSV100 - Blade Kit

251-000004 DSV150 – Blade Kit

By-Pass Kit Type 2

Locking Guard Kit

Locking Guard Kit For locking the DSV Blade Kit in place ensuring security of supply.


045-000133 DSV80 – Locking Guard Kit



By-Pass KitsHy-Ram make bespoke By-Pass Kits, supplied in strong steel carry cases to suit individual customer requirements. The Kits normally consist of four easy to assembly sections joined via quick release couplings. The construction is 2” NB and typical contains a non-return valve, flow meter, ball valves, pressure test and chlorination connections etc.

Service Saddles Hy-Ram Shut-Off Saddle…

The Hy-Ram Drilling Saddle is operated with a hand-held Valve Plate and is used where the requirement is for an easily installed, quickly executed underpressure connection. Used in conjunction with the Hy-Ram J range of Drilling Machines for a variety of underpressure applications. The bore accepts up to a 38mm diameter Holesaw Cutter to pass through.The Saddle is purchased with the correct Pipe Strap to suit the OD of the pipe (please refer to the table).


080-000224 Shut Off Saddle Body - 2” BSP Outlet

645-000236 Valve Plate (Hy-Ram Service Saddle)

Hy-Ram Service Saddle…The Hy-Ram Service Saddle has an integral rotating Valve Plate operated by the ‘open/close’ Spindle. The Saddle is used where the requirement is for an easily installed, quickly executed underpressure connection. The Saddles are used in conjunction with the Hy-Ram Junior range of drilling machines on metallic pipes 3” – 12” Nominal bore…however larger diameters can be accommodated on request.The bore accepts up to a 32mm diameter Holesaw Cutter to pass through. The Saddle should be purchased with the correct Pipe Strap to suit the outside diameter of the pipe (please refer to the table).


080-000237 ServiceSaddle Body - 1 1/2” BSP Outlet

The Pipe Strap…The Pipe Strap is common for both the Shut-Off Saddle and Service Saddle. Pipe Straps are supplied together with the necessary Seal (located between Saddle Body and Pipe).


080-000238 3" NB (93-103mm) Saddle Strap




080-000257 7” NB (193-208mm) Saddle Strap





Quadrina

Ferrule Key

Plug

Headworks

Gate Valve

Nipple

Flow Probe Nipple Assemblies (Quadrina)A range of nipples and plugs inserted directly into the main with the Hy-Ram Universal Drilling Machine or used in conjunction with a Drilling Saddle and the Hy-Ram Junior range of Drilling Machines.


656-000017 1" Quadrina Plug

300-000053 1" Quadrina Nipple

363-000003 1" Quadrina Gate Valve

656-000087 1" Quadrina Headworks Cap

270-000007 ½"-1" Pass Ferrule Key





270-000008 1½"-2" Pass Ferrule Key

656-000080 2" Full-bore MKII (2½") Quadrina Plug

300-000126 2" Full-bore MKII (2½") Quadrina Nipple

363-000019 2" Full-bore (2½") Quadrina Gate Valve

656-000081 2" MKII Full Bore Quadrina Headworks Cap

656-000091 1" BSP Plug


Model Showing Blades withdrawn and By-Pass Fitted



DSV

DSV

Hy-Ram Double Spade Valve (DSV)

The Hy-Ram DSV totally revolutionises the method for making Branch Connections to existing Water Mains. For the first time ever - new works can be connected, pressure tested and 100% chlorinated by alleviating the need to ‘break-down’ in order to remove the spade or temporary fittings.

Traditionally the new main is sterilised and then once again exposed to the environment to remove the spade and temporary fittings to allow ‘piping up’ the supply line to the distribution line.

Designed as a ‘one-use only’ installation, the utilisation of the DSV mitigates any risk of contamination and provides a safe, efficient and easy method of making a branch connection. Whereas traditional methods require two lengthy separate visits to site to carry out pipe fitting operations - the DSV only requires the initial setting up and then the secondary visit just involves removing the blades and blanking off…the cost savings are significant!

The Benefitso Double spade design to ensure separation between supply and distribution lineso Alleviates the requirement to ‘break down’ mitigating the risk of chemical and

bacteriological contaminationo ‘One Hit’ new mains connector requiring only a single visit to site to carry out

pipe fitting operationso No more ‘Hydrant to Hydrant’ or other temporary works requiredo Built in flushing, chlorination and pressure testing facilitieso By-pass arrangement facilitates controlled filling of distribution line and

potential for future DMA flow rate monitoring to check leakage

Blade Kit

Product code Description Application Flanges




Blade KitFor use with DSV80, DSV100 and DSV150. Standard Blade Kit supplied with:


251-000002 DSV80 – Blade Kit

251-000003 DSV100 - Blade Kit

251-000004 DSV150 – Blade Kit

By-Pass Kit Type 2

Locking Guard Kit

Locking Guard Kit For locking the DSV Blade Kit in place ensuring security of supply.





By-Pass KitsHy-Ram make bespoke By-Pass Kits, supplied in strong steel carry cases to suit individual customer requirements. The Kits normally consist of four easy to assembly sections joined via quick release couplings. The construction is 2” NB and typical contains a non-return valve, flow meter, ball valves, pressure test and chlorination connections etc.

Service Saddles Hy-Ram Shut-Off Saddle…

The Hy-Ram Drilling Saddle is operated with a hand-held Valve Plate and is used where the requirement is for an easily installed, quickly executed underpressure connection. Used in conjunction with the Hy-Ram J range of Drilling Machines for a variety of underpressure applications. The bore accepts up to a 38mm diameter Holesaw Cutter to pass through.The Saddle is purchased with the correct Pipe Strap to suit the OD of the pipe (please refer to the table).


080-000224 Shut Off Saddle Body - 2” BSP Outlet

645-000236 Valve Plate (Hy-Ram Service Saddle)

Hy-Ram Service Saddle…The Hy-Ram Service Saddle has an integral rotating Valve Plate operated by the ‘open/close’ Spindle. The Saddle is used where the requirement is for an easily installed, quickly executed underpressure connection. The Saddles are used in conjunction with the Hy-Ram Junior range of drilling machines on metallic pipes 3” – 12” Nominal bore…however larger diameters can be accommodated on request.The bore accepts up to a 32mm diameter Holesaw Cutter to pass through. The Saddle should be purchased with the correct Pipe Strap to suit the outside diameter of the pipe (please refer to the table).


080-000237 ServiceSaddle Body - 1 1/2” BSP Outlet

The Pipe Strap…The Pipe Strap is common for both the Shut-Off Saddle and Service Saddle. Pipe Straps are supplied together with the necessary Seal (located between Saddle Body and Pipe).











Quadrina

Ferrule Key

Plug

Headworks

Gate Valve

Nipple

Flow Probe Nipple Assemblies (Quadrina)A range of nipples and plugs inserted directly into the main with the Hy-Ram Universal Drilling Machine or used in conjunction with a Drilling Saddle and the Hy-Ram Junior range of Drilling Machines.






270-000007 ½"-1" Pass Ferrule Key






656-000080 2" Full-bore MKII (2½") Quadrina Plug

300-000126 2" Full-bore MKII (2½") Quadrina Nipple

363-000019 2" Full-bore (2½") Quadrina Gate Valve

656-000081 2" MKII Full Bore Quadrina Headworks Cap

656-000091 1" BSP Plug


73

Flange Adapters / Couplings

Hy-Ram an authorised dealer for the GF WAGA product range. This

includes MULTI/JOINT® large tolerance fittings with end-load resistance,

MULTI/JOINT XL® fittings, MULTI/CLAMP, Plast/Joint® and so on.

George Fischer - WAGAMULTI/JOINT® 3000 Plus (DN50 – DN400) SeriesThe MULTI/JOINT® 3000 Plus Series… Wide Range Couplings, Reducers, Flangeadaptors, Spigots and End caps…with restraint - Uni/Fiksers. Designed to coverthe pipe range 46-433mm diameter.

MULTI/JOINT XL SeriesOvercoming any pipe connection problem in water and gas systems. Reducingstocks and increasing the quality of the connection and the reliability of yoursystem.MULTI/JOINT® XL Series for pipe sizes from DN300 up to and including DN600.

PLAST/JOINT SeriesWith Plast/Joint® we offer an easy to install, high quality, restraint, mechanicalconnection for jointing various plastic pipes.The PLAST/JOINT® is an alternative to electrofusion or butt fusion when weldingis not possible due to site conditions or wet areas.

Electrofusion Fittings

Hy-Ram is an authorised distributor for the complete range of GF ELGEF Plus Electrofusion fittings.

The range includes couplers, reducers, bends, fittings, top tees and so on. The Fields of application are water & gas distribution, industrial pressure applications, transport and distribution lines.

GF Electrofusion FittingsELGEF Plus Electrofusion CouplersWide range of Couplers available from 20mm to 630mm diameter PE100 SDR11suitable for 16 bar Water, 10 bar Gas. Equipped with 4mm diameter pins andlimited path fusion indicators.

ELGEF Plus SaddlesELGEF Plus Modular Saddles comprise a complete product package – tappingsaddles, pressure tapping valves, stop-off saddles, repair saddles and spigotsaddles.

ELGEF Plus Electrofusion FittingsThe electrofusion fitting programme is unique for two reasons. Firstly, due tothe complete range of elbows, tees, reducers and end caps extending fromd20 to d250 mm. Secondly, because of the unlimited possibilities offered whencombining such fittings in the sizes d20 to d63 mm with modular transitionadapters.

ELGEF Plus Branch Fitting The ELGEF Plus branch fitting offers a user friendly solution for new installations or network extensions. ELGEF Plus Transition FittingsThe unique ELGEF Plus modular range of transition fittings permits wide product utilisation but is, nevertheless, limited to just a few component parts: transition couplers, 45° and 90° transition elbows, transition tees and transition reducers.

Hy-Ram is an official distributor and stockist for Stainless Steel Repair Clamps and Fittings ranges.

Branded under our own name, the stainless steel repair clamps, drilling saddles and underpressure tees are suitable for a wide variety of repair and live connection applications. Contact our Sales Office for more information…

Stainless Steel Fittings

Hy-Ram Stainless Steel T & TS Clamp


T Clamp Range & Dimensions: The T Clamp is made up of two parts and has a range of 20 mm.For larger diameters (from DIN 500), the T Clamp is made up of three parts andhas a range of 30 mm. (Larger ranges are available on request)The length of the clamp depends on the size of the flange and the pipediameter, but is a minimum of 500 mm.

TS Clamp Range & Dimensions:The TS Clamp made up of two parts and is made to measure (i.e. no range). The TS Clamp is extra heavy duty having a casing made from 6 mm thick stainless steel with the fixing supports and bolts also made of extra heavy materials.

Threaded Outlet ClampsHy-Ram Stainless Steel Branch Clamp

The Hy-Ram Stainless Steel Branch Clamp can be supplied with various tapped outlets.The standard internal screw threads are ½” - 3” but alternative threads areavailable on request. The Branch Clamp can also be supplied with external screwthread or a combination of internal and external screw threads.Other dimensions are available on request.

Repair ClampsHY-RAM Repair Clamps, Underpressure Tees & Fittings

Branded Hy-Ram, the repair clamps and fittings are flexible; consisting of one or more stainless steel clamp sections covered with a rubber gasket. They are used for a quick, easy and permanent repair or connection to broken, corroded or damaged water and gas pipes. They can be installed on Ductile Iron, Grey Cast Iron, Steel, Asbestos Cement and Plastic pipes with working pressures up to 30 bar.

Main features:o Manufactured in Europe to exacting standardso Short delivery times, even on special orders (any size range catered for) & rush

orders for specials often available within 48 hrso Manufactured in quality Stainless Steel grade 304 (grade 316 also available)o No special tools or skills required for installation. Less crew, equipment and

excavation is required. Repair can be made by one man!o Stocked as standard with WRAS approved EPDM rubber seals but also available

on request with Nitrile NDR rubber waffle seals for gas applications Hy-Ram Stainless Steel Q/QS & Snap Clamp

Applications of the Q and Snap clampsThe Hy-Ram Q and Snap clamps are suited for sealing small leaks and corrosionholes on smaller diameters.Applications of the QS clampsAs the Q clamp with the additional advantage that it forms a complete 360˚ sealaround the pipe.



Flange Adapters / Couplings

Hy-Ram an authorised dealer for the GF WAGA product range. This

includes MULTI/JOINT® large tolerance fittings with end-load resistance,

MULTI/JOINT XL® fittings, MULTI/CLAMP, Plast/Joint® and so on.

George Fischer - WAGAMULTI/JOINT® 3000 Plus (DN50 – DN400) SeriesThe MULTI/JOINT® 3000 Plus Series… Wide Range Couplings, Reducers, Flangeadaptors, Spigots and End caps…with restraint - Uni/Fiksers. Designed to coverthe pipe range 46-433mm diameter.

MULTI/JOINT XL SeriesOvercoming any pipe connection problem in water and gas systems. Reducingstocks and increasing the quality of the connection and the reliability of yoursystem.MULTI/JOINT® XL Series for pipe sizes from DN300 up to and including DN600.

PLAST/JOINT SeriesWith Plast/Joint® we offer an easy to install, high quality, restraint, mechanicalconnection for jointing various plastic pipes.The PLAST/JOINT® is an alternative to electrofusion or butt fusion when weldingis not possible due to site conditions or wet areas.

Electrofusion Fittings

Hy-Ram is an authorised distributor for the complete range of GF ELGEF Plus Electrofusion fittings.

The range includes couplers, reducers, bends, fittings, top tees and so on. The Fields of application are water & gas distribution, industrial pressure applications, transport and distribution lines.

GF Electrofusion FittingsELGEF Plus Electrofusion CouplersWide range of Couplers available from 20mm to 630mm diameter PE100 SDR11suitable for 16 bar Water, 10 bar Gas. Equipped with 4mm diameter pins andlimited path fusion indicators.

ELGEF Plus SaddlesELGEF Plus Modular Saddles comprise a complete product package – tappingsaddles, pressure tapping valves, stop-off saddles, repair saddles and spigotsaddles.

ELGEF Plus Electrofusion FittingsThe electrofusion fitting programme is unique for two reasons. Firstly, due tothe complete range of elbows, tees, reducers and end caps extending fromd20 to d250 mm. Secondly, because of the unlimited possibilities offered whencombining such fittings in the sizes d20 to d63 mm with modular transitionadapters.

ELGEF Plus Branch Fitting The ELGEF Plus branch fitting offers a user friendly solution for new installations or network extensions. ELGEF Plus Transition FittingsThe unique ELGEF Plus modular range of transition fittings permits wide product utilisation but is, nevertheless, limited to just a few component parts: transition couplers, 45° and 90° transition elbows, transition tees and transition reducers.

Hy-Ram is an official distributor and stockist for Stainless Steel Repair Clamps and Fittings ranges.

Branded under our own name, the stainless steel repair clamps, drilling saddles and underpressure tees are suitable for a wide variety of repair and live connection applications. Contact our Sales Office for more information…

Stainless Steel Fittings



T Clamp Range & Dimensions: The T Clamp is made up of two parts and has a range of 20 mm.For larger diameters (from DIN 500), the T Clamp is made up of three parts andhas a range of 30 mm. (Larger ranges are available on request)The length of the clamp depends on the size of the flange and the pipediameter, but is a minimum of 500 mm.

TS Clamp Range & Dimensions:The TS Clamp made up of two parts and is made to measure (i.e. no range). The TS Clamp is extra heavy duty having a casing made from 6 mm thick stainless steel with the fixing supports and bolts also made of extra heavy materials.

Threaded Outlet ClampsHy-Ram Stainless Steel Branch Clamp

The Hy-Ram Stainless Steel Branch Clamp can be supplied with various tapped outlets.The standard internal screw threads are ½” - 3” but alternative threads areavailable on request. The Branch Clamp can also be supplied with external screwthread or a combination of internal and external screw threads.Other dimensions are available on request.

Repair ClampsHY-RAM Repair Clamps, Underpressure Tees & Fittings

Branded Hy-Ram, the repair clamps and fittings are flexible; consisting of one or more stainless steel clamp sections covered with a rubber gasket. They are used for a quick, easy and permanent repair or connection to broken, corroded or damaged water and gas pipes. They can be installed on Ductile Iron, Grey Cast Iron, Steel, Asbestos Cement and Plastic pipes with working pressures up to 30 bar.

Main features:o Manufactured in Europe to exacting standardso Short delivery times, even on special orders (any size range catered for) & rush

orders for specials often available within 48 hrso Manufactured in quality Stainless Steel grade 304 (grade 316 also available)o No special tools or skills required for installation. Less crew, equipment and

excavation is required. Repair can be made by one man!o Stocked as standard with WRAS approved EPDM rubber seals but also available

on request with Nitrile NDR rubber waffle seals for gas applications Hy-Ram Stainless Steel Q/QS & Snap Clamp

Applications of the Q and Snap clampsThe Hy-Ram Q and Snap clamps are suited for sealing small leaks and corrosionholes on smaller diameters.Applications of the QS clampsAs the Q clamp with the additional advantage that it forms a complete 360˚ sealaround the pipe.

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Hy-Ram has and extensive range of equipment available for hire from our four depot network. Service levels are second to none for a wide variety of piping operations.

Call our hire desk with your requirements.

Hire Equipment

Hy-Ram has an extensive ‘specialist’ Hire fleet for ‘pipelining’ applications in the Gas, Water, Sewerage,

Land fill and other associated industries.

With over 25 years experience in the hire business we have built up invaluable knowledge about the

industry, the tools, the time demands and the site conditions and requirements. We can offer the right

advice, the right equipment and a back-up service second to none.

Our depot network ensures localised stock-holding of equipment and a team of regionalised mobile

fitters to look after all aspects of the hire including prompt delivery/collection, training and breakdown

support. Help is always close at hand when you need it!

Over the years we have listened to the requirements of our customers and as a result we have invested

in a range of specialist tools and equipment for a multitude of site applications.

Call our Hire Desk with your requirements…competitive short and long term hire rates are available on

our complete range.

HireWhy consider hiring?

Project costs have to be minimised, and expenditure on capital

equipment cannot always be justified. Responsibility for maintenance

costs coupled with issues relating to testing, recalibration and

certification can be a millstone.

Hiring is often the smart solution…

HI

RE

H i r e


Hy-Ram has and extensive range of equipment available for hire from our four depot network. Service levels are second to none for a wide variety of piping operations.

Call our hire desk with your requirements.

Hire Equipment

Butt Fusion

Electrofusion

Squeeze Off

Pipe Cutting


Flow Stopping

Pipe Handling

Trenchless

General Equipment

Fully Automatic, Semi-Automatic and Manual Control. BFM180, BFM250, BFM315, BFM400, BFM500, BFM630, TracStar™T500, TracStar™T900Generators, Tents, Pipe Rollers, , McElroy PolyHorse™, Debeaders

Manual, Auto Recognition and Bar Code Control. Generators, Tents, Manual and Mechanical Scrapers, Re-Rounding Clamps, Alignment Clamps, Positioning Kits

Mechanical, Hydraulic and Controlled Release UnitsSOU63, SOU125, SOU180, SOU200, SOU250, SOU400, SOU500, SOU-Controlled Release

Plastic Pipe: Guillotine-125, Guillotine-225, Guillotine-315, Hy-Ram PE Power SawMetallic Pipe: Ridgid246, Wheeler-Rex Crackers, Hinged Cutters, Keel Cutter, Fein Reciprocating Saw, UPC Reed Cutter

No.1 Drilling machine, Universal Drilling machine, WASK Teeset, Compact 4 Branch Drill, Compact 6 Branch Drill, LR67 Hi-Flow Drilling Machine, PEART150

WASK Gas Bagging Off Kit, WASK Bypass

Coil Trailers, Pipe Buggy’s, Pipe Rollers, McElroy PolyHorse™

Moles (45 – 180mm), Towing Heads (50 – 450mm), Pipe Pushing Machines (63 - 400mm), Pipe Breakers 2 - 8”

Clegg Testers, Gas Monitors, Test Pumps, Submersible Pumps, Cable Detectors, Cobra Rods and Reels, Pip Expanders

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Equipment breakdown can result in thousands of pounds

worth of equipment standing idle, normally due to incorrect

maintenance.

In addition, poorly maintained or tested equipment can have critical Health and Safety

implications…potentially costing not only financially but also in personal harm.

Due to the dangers associated with our industry, Hy-Ram believe that a professional

service is fundamental…we understand it is better to prevent such losses.

Repair, Service & Calibration




Hy-Ram offer…

o Qualified engineersQualified engineers

o Certified repairsCertified repairs

o BS EN ISO9001: 2008 LRQA approved quality system BS EN ISO9001: 2008 LRQA approved quality system

o Specially designed, semi automated test rigs for pressure testingSpecially designed, semi automated test rigs for pressure testing

o Computerised Plant Management - ‘flagging’ system to automatically Computerised Plant Management - ‘flagging’ system to automatically recall customers equipment due for maintenance and calibrationrecall customers equipment due for maintenance and calibration

o Availability of hire/loan equipment whilst we repair your equipment

o Excellent coverage via ‘localised’ repair depots and sales reps/route vans to service each area efficientlyto service each area efficiently

Hy-Ram repair service includes…Hy-Ram repair service includes…

o Butt Fusion machinesButt Fusion machines

o Electrofusion controllersElectrofusion controllers

o Generators Generators

o Squeeze Off UnitsSqueeze Off Units

o ‘Approved’ for WASK Flow stopping equipment‘Approved’ for WASK Flow stopping equipment

o Underpressure Drilling MachinesUnderpressure Drilling Machines

o Pipe Cutting equipmentPipe Cutting equipment

o Electronic equipmentElectronic equipment

o Moles

o Compaction equipment

Contact our Sales Office for advice with your repair and calibration requirements…

Hy-Ram Engineering Co. Ltd. provide a specialist quality repair service for a range of Water and Gas and other associated industries equipment.

We have repaired such equipment for over 30 years…We have repaired such equipment for over 30 years…our team of experienced engineers, coupled with our our team of experienced engineers, coupled with our production team adhere to strict process and test production team adhere to strict process and test procedures in accordance with our Lloyds approved ISO procedures in accordance with our Lloyds approved ISO EN 9001 : 2008 Quality System.EN 9001 : 2008 Quality System.

This systematic approach helps maintain an audit trail that This systematic approach helps maintain an audit trail that ensures that you are kept informed of progress.ensures that you are kept informed of progress.Repairs can be collected and delivered anywhere in the Repairs can be collected and delivered anywhere in the UK and Southern Ireland, we have excellent coverage UK and Southern Ireland, we have excellent coverage via ‘localised’ repair depots and sales reps/route vans to via ‘localised’ repair depots and sales reps/route vans to service each area efficiently. No work is commenced until service each area efficiently. No work is commenced until formal approval of the quotation is received.formal approval of the quotation is received.

Our quality, service and safety record are first class. All work is independently inspected, pressure tested and test certificates are issued where required.Bespoke test rigs have been developed for critical item Bespoke test rigs have been developed for critical item testing.

RepairRepairRepairRepairRepairRepairHy-Ram Engineering Co. Ltd. provide a specialist Repair

Hy-Ram Engineering Co. Ltd. provide a specialist Hy-Ram Engineering Co. Ltd. provide a specialist Repair

Hy-Ram Engineering Co. Ltd. provide a specialist quality repair service for a range of Water and Gas

Repairquality repair service for a range of Water and Gas

ServiceServiceServiceServiceHy-Ram offer…ServiceHy-Ram offer…Hy-Ram offer…ServiceHy-Ram offer…

TestTestTestTest

CalibrationCalibrationCalibrationCalibration

MaintainMaintainTestMaintainTestTestMaintainTest

Plant Management

System’Reminder Flag’’Reminder Flag’

RepairCollected

RepairLogged

Update PlantManagement

System

RepairDespatchDespatch

Route CardCreated & IssuedCreated & Issued

RepairCompleted

Tested &Certified

Repair Given‘Go Ahead’ or

Return toClient

Repair Quoted/Liase with

Client on Cost

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H Y - R A M E N G I N E E R I N G C O . L T D

E N G I N E E R I N G E X C E L L E N C E

w w w . h y r a m . c o m

HEAD OFFICE

Pelham StreetMansfield

NottinghamshireNG18 2EY

Tel: 01623 422982 Fax: 01623 661022

E-mail: [email protected]

SOUTH EAST DEPOT

Unit 2 Riverwalk Business Park

Riverwalk RoadEnfield

EN3 7QN

Tel: 0208 8058010Fax: 0208 8056010


SCOTLAND DEPOT

18 Napier SquareHoustoun Road Trading Estate

LivingstonWest Lothian EH54 5DG

Tel: 01506 440233Fax: 01506 440266


NORTH WEST DEPOT

Unit 9Portland Industrial Estate

Portland Street Bury

Lancashire BL9 6EY

Tel: 0161 7641721Fax: 0161 7620577


River Walk Rd

Jeffreys Rd

M66(J2)

BURY

M66

M66

Bell LaneROCHDALE

BOLTON

Portland St

Wash Lane

Wal

mer

sley R

oad

Broo

k St

Hudc

ar La

ne

Taylor Street

Bridge Street

Rochdale Road Rochdale Road

A56

A56

A58A58

B6222

innovation hire service - Hy-Ram

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