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Transcript of Horizon 1: Gasification and Pyrolysis - Biotechnology ...
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Horizon 1: Gasification and Pyrolysis Unique expertise and facilities for your business
Joop Groen July 17th 2018
BIO World Congress on Industrial Biotechnology - Philadelphia
Powered by: TNO, VITO, ECN & Green Chemistry Campus
7/24/2018 2
• ECN part of TNO is one of the major RTO’s in Europe
• Unique expertise and facilities in Gasification and
Pyrolysis, with BTX co-production
• Looking for partners to team up in converting
gasification/pyrolysis-based aromatics into
applications
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7/24/2018 5
Highest efficiency compared to competitionFeedstock flexibility (RDF, recycle plastic, biomass, waste wood)
Harvesting of high value co-products
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7/24/2018 6
0%
5%
10%
15%
20%
25%
30%
35%
40%
45%
[volume%]
[energy%], LHV-basis
[income%], low-price scenario
Bioenergy Biochemicals
Wood
Small FractionsHigh value
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7/24/2018 7
0%
5%
10%
15%
20%
25%
30%
35%
40%e
ne
rgy%
in
ga
s
energy% in gas from wood
energy% in gas from SRF
energy% in gas from Qlyte
Different feedstocks result in different yieldsOrganic waste, heterogeneous recycle plastics very promising
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7/24/2018 8
• First step after OLGA tar removal
• Successful litre-scale production
• >95% separation, BTX = 90/9/1
• Simplifies downstream processes
• Improves business cases
• Ethylene co-processing to boost BTX yield (double)
BTX scrubber (2 nm3/h)
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9
• Consortium of Synova/DRT, Gasunie, ENGIE, PDENH and ECN>TNO
• 4 MWth input, 300 Nm3/h green gas production
• BTX and ethylene harvesting pilot in slipstream
25 kW (~ 5 kg/h) 0.8 MW (~150 kg/h)
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7/24/2018 10
Gasification based energy and chemicals
– Builds on existing MILENA OLGA BTX infra
– Skid-mounted mobile units, for on-site operation at client
– Built-in gas phase fermentation options
– New BTX and ethylene aromatization units
– Biofuel production set-up (Fischer Tropsch synthesis,
Methanol synthesis, liquefaction)
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Auger moving bed (Pyromaat)Feedstock intake 5 kg/hr, T up to 650°CContinuous operation, fully automatedSlow – intermediate pyrolysis
Bubbling fluidised bed (BFB)Feedstock intake 1 kg/hr, T up to 1100°CContinuous operation, fully automatedIntermediate – fast pyrolysis
Entrained flow (EF) – BFB (PYRENA)Feedstock intake 5 kg/hr, T up to 900°CIntegrated char combustionContinuous operation, fully automatedFast pyrolysis
Analytical pyrolysis / thermal desorption – GCMSHigh throughput screening at mg scale, T 350 – 1000°CBatch operation
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(catalytic) pyrolysis, fractionated product recovery
Pulp- and paper
2nd G biorefinery
Lignin
€LI B R A
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7/24/2018 16
bio-plastics
bio-char for soil improvement
specialty chemicals
bio-bitumen for green asphalt
bio-resins for wood-adhesives
bio-fuel for CHP O O
OH
fuel-additives
O O
OH
O
OH
O
OO
OO
OH
OH
OO
OHOH
O
OH
O
OH OH
OH
OH
OH
OH
Oguaiacols
syringols
alkylphenols
catechols
high volume - low value market 100 €/t
low volume - high value market 10000 €/t
activated carbon, carbon-fibres and carbon-black
monomeric phenols from lignin pyrolysis
oligomeric fragments from lignin pyrolysis
additives for flooring material
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7/24/2018 17
High-value additives in bitumen
Lignin char powder as barrier in PUR-foams
Transportation fuel additives
Replace phenol in phenol-formaldehyde resins
High-value additives in paint
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7/24/2018 18
• ECN part of TNO is one of the major RTO’s in Europe
• Unique expertise and facilities in Gasification and
Pyrolysis, with BTX co-production
• Looking for partners to team up in converting
gasification/pyrolysis-based aromatics into
applications
Powered by: TNO, VITO, ECN & Green Chemistry Campus
This project is made possible by a contribution from
the European Regional Development Fund (ERDF)
within the framework of OP-Zuid.
7/24/2018 20
www.biorizon.eu
Find out more?
Join our community on Biorizon.euE-mail: [email protected] the Holland Pavilion booth #139
The Biorizon program is supported by contributions from Industry, European, National and regional funds within various frameworks