FwFwFORGEWELL LIMITEDFORGEWELL LIMITED

STEEL FORGINGSSTEEL FORGINGS

Carbon, Alloy & Stainless SteelsCarbon, Alloy & Stainless Steels

FORGEWELL LIMITEDFORGEWELL LIMITEDSTEEL FORGINGS UNITSTEEL FORGINGS UNIT

PLOT 24 DLF INDUTRIAL AREA, PHASE II,PLOT 24 DLF INDUTRIAL AREA, PHASE II,FARIDABAD 121 003 (HARYANA) INDIAFARIDABAD 121 003 (HARYANA) INDIA

Phone: +91Phone: +91--129129--411 3000/1/2411 3000/1/2 Fax Fax -- +91+91--129129--411 3003 411 3003 Mobile: +91Mobile: +91--98100 3844898100 38448

EE--MAIL MAIL –– info@forgewell.cominfo@forgewell.com web web –– www.forgewell.com www.forgewell.com 15 miles from New Delhi International Airport, 2 miles from dry 15 miles from New Delhi International Airport, 2 miles from dry PortPort

INTRODUCTIONINTRODUCTIONForgewell LimitedForgewell Limited commenced commenced

manufacturing activity in 1978 and has over the years manufacturing activity in 1978 and has over the years established itself as the leading supplier of custom established itself as the leading supplier of custom made duly heatmade duly heat--treated steel forgings, Rough Turned treated steel forgings, Rough Turned or CNC Turned components.or CNC Turned components.

?? More than 90% sales to OEM’sMore than 90% sales to OEM’sProduct Range:Product Range:?? Drop Forgings (20 KG max) (44 Lbs)Drop Forgings (20 KG max) (44 Lbs)

?? Ring Rolling (25KG max, 500mm OD/55Lbs, 20 in OD)Ring Rolling (25KG max, 500mm OD/55Lbs, 20 in OD)

?? Upsetter 1.5 inch Upsetter 1.5 inch

Forging EquipmentForging Equipment

?? Three Drop HammersThree Drop Hammers?? 2 T, 1.5 T, 0.75 T2 T, 1.5 T, 0.75 T

?? Ring RollingRing Rolling?? Five production linesFive production lines

?? UpsetterUpsetter?? 1.5 inch1.5 inch

?? 400 T & 250T Friction Screw Press400 T & 250T Friction Screw Press?? Die & Tooling manufactured InDie & Tooling manufactured In--househouse?? Plus other allied equipmentPlus other allied equipment

Raw MaterialRaw Material

?? Most commonly processed materials are 20MnCr5 (AISI 5120), Most commonly processed materials are 20MnCr5 (AISI 5120), 16MnCr5, 16CrNi4 (AISI 3115), 19CrNi5, 18NiCrMo5, 8620H, 4320H, 16MnCr5, 16CrNi4 (AISI 3115), 19CrNi5, 18NiCrMo5, 8620H, 4320H, SAE 4140, 32CrMo4, C 1045, S45C8, S45C, Medium or Low Carbon SAE 4140, 32CrMo4, C 1045, S45C8, S45C, Medium or Low Carbon Steel etc. Material color coded to avoid mixSteel etc. Material color coded to avoid mix--up. up.

Color CodeColor Code# Grade

1 Class II/ ASTM A 105 Green

2 EN8D/Class IV/ S45C Yellow

3 EN 18 Pink

4 EN 19/ SAE 4140 Brown

5 SAE 8620 Blue

6 20MnCr5 White + Blck Dot

7 16MnCr5 White + Red Dot

8 19CrNi5 Blue + Red Cross

9 20Mn2 (S355) Green + Red Dot

# C40E White + Red

# EN 353 Black + Yellow

Color Code

LaboratoryLaboratory

?? Carbon & Manganese TestingCarbon & Manganese Testing?? Muffle FurnaceMuffle Furnace?? Jominy TestingJominy Testing?? Hardness (Rockwell/Brinell)Hardness (Rockwell/Brinell)?? Spectro Test (Third Party Lab)Spectro Test (Third Party Lab)

Drop Forging ProcessDrop Forging Process

Typical Process Flow DiagramTypical Process Flow Diagram

Ring Rolling (Vertical)Ring Rolling (Vertical)

Turned ComponentsTurned Components

Product Range (Drop Hammer)Product Range (Drop Hammer)

Product Range (Drop Hammer)Product Range (Drop Hammer)

Product Range (Ring Rolling)Product Range (Ring Rolling)

Big Size Rings Big Size Rings (500mm OD, 20 KG)(500mm OD, 20 KG)

Upsetter Forged ItemsUpsetter Forged Items

DespatchDespatch

?? Export Sea worthy Export Sea worthy packingpacking

?? Full Heat TraceabilityFull Heat Traceability?? Dimension ReportDimension Report?? Heat Treatment reportHeat Treatment report?? Microstructure Microstructure

SampleSample

Quality CertificateQuality Certificate

?? ISO/TS ISO/TS 16949:2002 16949:2002 certified by certified by BSI, UKBSI, UK

Clients (FORGINGS)Clients (FORGINGS)

?? Graziano Trasmissioni India (100% EOU)Graziano Trasmissioni India (100% EOU)?? Denso India (supplies to Honda Scooters, Hero Denso India (supplies to Honda Scooters, Hero

Honda, Yamaha and others)Honda, Yamaha and others)?? Fairfield Atlas India (100% EOU)Fairfield Atlas India (100% EOU)?? Bharat GearsBharat Gears?? Escorts TractorsEscorts Tractors?? Farmtrac TractorsFarmtrac Tractors?? Other clients in US, UK, Italy, Germany & Other clients in US, UK, Italy, Germany &

FranceFrance

HEAT TREATMENT UnitHEAT TREATMENT UnitMetals IndiaMetals India

?? Fully Automatic Sealed Quench furnace (Ipsen) Fully Automatic Sealed Quench furnace (Ipsen) ?? Fully Automatic Gas Nitriding Furnace (Ipsen)Fully Automatic Gas Nitriding Furnace (Ipsen)?? Pneumatically operated pusher type automatic Pneumatically operated pusher type automatic

continuous furnaces with oil quench, water quench continuous furnaces with oil quench, water quench & polymer quench facilities & polymer quench facilities

?? Fluidized bed furnaces with automatic temperature Fluidized bed furnaces with automatic temperature controllers & graph recorderscontrollers & graph recorders

?? Table type double door shot blasting machineTable type double door shot blasting machine?? Ultrasonic cleaning machineUltrasonic cleaning machine

HEAT TREATMENT PROCESSESHEAT TREATMENT PROCESSES?? AnnealingAnnealing?? NormalizingNormalizing?? Isothermal AnnealingIsothermal Annealing?? Stress Relieving Stress Relieving ?? NitridingNitriding?? CarburizingCarburizing?? CarbonitridingCarbonitriding?? Nitrocarburizing Nitrocarburizing ?? Neutral HardeningNeutral Hardening?? Aluminum AgeingAluminum Ageing?? Solution Annealing, Hardening & TemperingSolution Annealing, Hardening & Tempering?? Heat treatment of Die & Hot Die steelHeat treatment of Die & Hot Die steel?? Heat treatment in Inert AtmosphereHeat treatment in Inert Atmosphere

TESTING FACILITIESTESTING FACILITIES

?? Carlzeiss microscope Carlzeiss microscope (Jenavert)(Jenavert)

?? IMAGE ANALYZER attached IMAGE ANALYZER attached with computerwith computer

?? BHN hardness testing machineBHN hardness testing machine?? Automatic micro hardness Automatic micro hardness

tester tester ?? Rockwell cum Brinell & Rockwell cum Brinell &

Rockwell cum superficial Rockwell cum superficial hardness testing machineshardness testing machines

?? Portable Hardness Tester Portable Hardness Tester Wilson WolpertWilson Wolpert

?? Portable ultrasonic Portable ultrasonic Microhardness Tester Microhardness Tester KrautkramerKrautkramer

SEALED QUENCH FURNACESEALED QUENCH FURNACE

Double Chamber (Heating & Quenching)Double Chamber (Heating & Quenching)SQF SQF -- WESMAN IPSEN MAKEWESMAN IPSEN MAKE

Capacity 600 Kg. GrossCapacity 600 Kg. GrossCharge Size (W*H*L) = 760*600*1200 mmCharge Size (W*H*L) = 760*600*1200 mm

Heating Heating –– ElectricallyElectricallyAtmosphereAtmosphere

Cold/Hot Oil & AirCold/Hot Oil & AirQuenchingQuenching

N2N2AnnealingAnnealing

N2 + NH3N2 + NH3NitridingNitriding

Air + LPGAir + LPGNeutral Neutral HardeningHardening

Air + LPG + NH3Air + LPG + NH3CarboCarbo--NitridingNitriding

Air + LPGAir + LPGCarburizingCarburizing

Advantages in Sealed Quench FurnaceAdvantages in Sealed Quench Furnace1.Less Distortions1.Less Distortions2.Consistency in Case Depth & Surface 2.Consistency in Case Depth & Surface HardnessHardness3.Process repeatability3.Process repeatability4.Minimal pollution.4.Minimal pollution.5.Avoid manual errors.5.Avoid manual errors.

COMPUTER View of SQFCOMPUTER View of SQF

GAS Nitriding FurnaceGAS Nitriding Furnace

VACUUM FURNACE VACUUM FURNACE (Now Operational)(Now Operational)

Heat Treatment ClientsHeat Treatment Clients?? GENERAL MOTORSGENERAL MOTORS?? HERO HONDA MOTORSHERO HONDA MOTORS?? HONDA MOTORCYCLE & SCOOTER INDIAHONDA MOTORCYCLE & SCOOTER INDIA?? HONDA SIEL POWER PRODUCTSHONDA SIEL POWER PRODUCTS?? YAMAHA MOTORS INDIAYAMAHA MOTORS INDIA?? JOHN DEERE TractorsJOHN DEERE Tractors?? EICHER TRACTORSEICHER TRACTORS?? NEW HOLLAND TRACTORSNEW HOLLAND TRACTORS?? F.C.C. RICO AUTO Etc.F.C.C. RICO AUTO Etc.

Thank YouThank Youwww.forgewell.comwww.forgewell.cominfo@forgewell.cominfo@forgewell.com