Feeder and Feeding Systems - Köra Packmat

Feeder and

Feeding Systems

Contents

Feeding and Feeding Systems

� Product Overview

� Solutions for your business

� Data sheet

� Checklist Feeder specification

� Reference list customers feeder systems

� Packaging solutions and systems for flat products

Product overview Feeding and

collating systems

Feeder Technology for Separation and Feeding Special feeders and options for complete solutions

Adding an accessory from the extensive range of options to a feeder can make it easy to integrate the feeders into an existing line

C u s t o m e r s p e c i f i c S p e c i a l D e s i g n s

for the integration into existing production lines

Motor driven floor stand

height adjustable for flexible connection to different processing machines.

Special formats

All Köra-Packmat feeders can be designed to meet your special formats - wide products of more than 1000 mm can be fed.

Autoloader

shingled placing of products (inline or 90°) on an autoloader to increase feeders’ autonomy. The autoloader is available withdifferent lengths.

TSA Drum vacuum feeder

ideal for folded and stitched articles such as brochures, magazines and embossed products like greeting cards.

LSA sliding feeder

for the separation of thick brochures and catalogues.

DRUM VACUUM & SLIDING FEEDER

Suction exit extension

exact product guidance and complete access to the entire surface of the product for printing, labelling or control purposes.

Fan-Magazine

perfect for the stacking and separation of products that are folded or boosted on one side.

Buffer rake

counting and guided stacking of products onto transport belts, into processing or ZTM collating machines.

Feeder Technology for Separation and Feeding Sp

of flat products – Innovative and Industry-Specific feeder can make it easy to integrate t

PPWA Pick & Place Feeder

specifically designed for the careful dispensing of sensitive products such as trays, sachets, CDs and embossed surfaces where friction needs to be avoided.

BF-300 BasicFeeder

for medium speed range with high quality basic equipment.

AF-300 AdvancedFeeder

This feeder can dispense a wide range of flat products up to a maximum product thickness of 30 mm.

AFS-300 AdvancedFeeder Servo

This servo-driven feeder excels in the precise positioning of products within the whole speed range of up to 1400 products/min.

EF-235 EasyFeeder

the low cost entry model. This feeder is perfect for small feeding rates and ideal for dispensing single sheets and product inserts.

The BF-300, AF-300 and AFS-300 are equipped with the unique patented Köra-Packmat 3-S-System: this central adjustment system to different product thicknesses allows the fastest and combined automatic adjustment of all relevant parameters (air gap, exit exten-sion, magazine shaft) and thus offers best change-over times achievable.

Fricton feeders

from Köra-Packmat are unique and used for the separation and feeding of almost all flat products.

PPR Pick & Place Rotatory feeder

is a special suction feeder with 4 heads, mounted star-shaped in 90°. This feeder is suitable for the horizontal or vertical placing of products through rotatory motion and used for the handling of products with delicate surface.

FRICTION FEEDER

PICK & PLACE FEEDER

Complete solutions Product overview

Feeding and upgrading systems from a single source collating systems

Köra-Packmat Maschinenbau GmbH � Gewerbestraße 4 � 78667 Villingendorf � Germany Tel.: +49 741 9283 0 � Fax: +49 741 9283 80 � [email protected]

www.koera-packmat.de

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Detailed technical specifications

are available at:


ZTM Compact collating machine

Different feeders are integrated into a collating machine: types and numbers of feeders are application specific. The feeders dispense their products onto the collator on which stacks are created. These stacks are automatically conveyed to the processing machine.

Integrated special equipment

The Köra-Packmat Engineering designs customer specific special equipment. Individual product feeding and integration into existing machine lines – all from one single source.

Options

Camera systems for product traceability and control (Track & Trace), barcode reading systems, ejection stations for faulty products, different stacking systems for easy product handling.

Feeding and Marking Unit

This system feeds and marks different flat products. Marking units such as labellers, ink jets, thermal transfer printers etc. can be integrated.

PrintS Marking system

Modular handling, printing and control system. Ideal for „Late stage customizing“ of products. The suction belt offers highest flexibility to integrate a variety of modules.

We have your solution Feeding and

collating systems

Pharma / Cosmetics

Food industry

Product marking / labelling

Packaging

Mailing / Fulfillment

Print / Paper

Feeders for all segments… Feeders for all in

with an extensive range of options and components for small, oversized, round, rectangular, une

each individual requirement Köra-Packmat sepa

Batching

&

Placing

Counting

&

Stacking

Product

feeding

or by means of tailor-made special constructions for the integration into existing customer machines. Feeders with individual outfeed systems can be integrated into all production processes via Köra-Packmat Engineering.

of products directly into cartons or onto running transport belts of mailing and collating machines. Assembling of a wide range of products – catalogues, inserts, invoices etc. for warehouse application and fulfilment.

of products with creation of accurate piles or batch counting with gap creation onto a conveying system for easy product processing (wrapping, banding etc.)

Fulfillment

with standard feeders from the new feeder generation: Easy-, Basic- and Advanced Feeder...

Feeders for all industries…

or small, oversized, round, rectangular, uneven, coated…

Köra-Packmat separates your product!

Special Products

Accurate

Affixing

Collating

of product samples, sachets, CDs etc. into magazines or onto a carrier material such as cartons, giftcards, medical cans etc. The products are accurately positioned with the AFS-300 Servo and glued via hot melt.

Round leaflets

Wide & oversized products

up to 1000 mm and more

Delicate products

e.g. stamps, photo paper, blister, CDs.

of many different types of products onto a collating line (ZTM) with diverse feeders. Counted stacks of papers, labels, assortments of greeting cards, envelopes, indexes, playing cards, instruction manuals etc. can be collated and assembled.

Small products

Multiple folded products

Platforms for all requirements We have your so

The basis for product finishing, printing, verification….

Köra-Packmat Maschinenbau GmbH � Gewerbestraße 4 � 78667 Villingendorf � Germany Tel.: +49 741 9283 0 � Fax: +49 741 9283 80 � [email protected]


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Technical specifications & information about

- Feeding & collating systems

- Print platforms

- Film wrapping machines

- Ultrasonic-sealing-systems

are available at:


Printing systems

Complete systems offer an optimum product finishing and differentiation via „Late stage customizing“ in the last production step. Especially high quality products can be individualized and personalized by the combined product separation, transport and marking system. Diverse printing systems such as Ink-Jet-, drop-on-demand- or thermo transfer are used.

Marking

&

Verification

Labelling systems

As a low-cost version, different labelling systems can be placed directly onto the feeder’s exit extension and integrated into existing production lines. For sophisticated demands, an offline stand-alone system is ideal.

The Köra-Packmat high end product covers high speed labelling requirements and product handling by means of an integrated stacking device and flighted belt or shingling exit conveyor.

Product verification

Barcode scanners or camera systems monitor the product presence or verify the print quality. By the combination of a print and reading system, the print can be checked with the „Track & Trace“-system against the datafile. The system is able to read serial numbers, datamatrix-, pharmacodes etc.

The basis for all requirements

Köra-Packmat feeders are used by many global machine builders and on in-house machine platforms. As the expert in machine construction, Köra-Packmat offers a variety of transport- and collating systems. Functioning as the basis for any modules for product marking, labelling and verification, the in-house Engineering fully assembles all required components to one automated line.

Datasheet EF-235 EasyFeeder

Friction feeder

Design and characteristic features:

Feeding width 235 mm standard

Modular, compact industrial machine design

Simple, clear and user-friendly

Single product feeding

Easy feeding of the products

Central air gap adjustment from 0.1 up to 5 mm

Missing sheet detection by product run-time monitoring for

Min. stack monitoring in the magazine

Product magazine for loading is easily accessible

Individual adjustable stack support

Infinitely adjustable feeding speed up to 40 m/ min

Drive actuated via DC motor

Control:

Autonomous microprocessor control

Protection type IP 40

Adjustable feeding speed

Fault message indication by way of illuminated RESET button

OPTIONS:

Piece counter up to 99 pcs. (not exchangeable)

Start sensor for external start pulse

Pulse generator

Floor stand

Feeder for easy feeding of flat products

EF-235 Friction feeder Technical Data (Standard configuration)

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KÖRA-PACKMATMaschinenbau GmbH Gewerbestrasse 4 D-78667 Villingendorf / Deutschland Phone: +49 741 9283 22 Fax: +49 741 9283 [email protected] www.koera-packmat.de

KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre D Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 [email protected] www.kora-packmatasia.com.sg

Formats (special formats possible): min. 80 x 60 mm, max. 300 x 235 mm (short side forward)

Belt speed/ feeding performance (continuous mode / cycled),depending on product:

40 m/min. (continuous) / up to 60 cycles/min. (A5, cycled)

Product passage: min. 0.1 mm, max. 5 mm, paper quality min. 80 g/m²

Magazine loading:(depending on the product):

Standard 200 mm, DIN A4 max. 50 mm max. load

Drive: DC-Motor

Control: Microprocessor

Supply voltage / Power input: 230 V / 50 Hz, 200 VA

Dimensions (W x D x H) / Weight: 336 x 646 x 320 mm (Feeder + Control + exit extension) / approx. 19 kg

Dimensions EasyFeeder, Feeding width 235 mm:

Options:

Counter function: 1 – 99 pcs.

Start sensor: for external start pulse

Pulse generator: For setting of cycle speed

Floor stand: Movable and vertically adjustable +/- 50 mm

Level control: In stacking magazine or autoloader

Additional signal lamp: For optical error display / status display

Datasheet BF-300 BasicFeeder

Friction feeder


• Feeding width 300 mm standard • Product feeding single • User-friendly and easy fine product gap setting

by means of mechanic position displays • 3-S-System: Exact air gap adjustment of all

parameters via digital setting display unit (patent pending)

• Counterrotating separating rollers, equal abrasion of the friction rolls

• Missing sheet detection by product length control

• Min. stack monitoring in the magazine • Product magazine 300 mm easily accessible for

loading • Individual adjustable and readjustable stack

support • Swivelling exit extension 150 mm with flat belts • Infinitely adjustable feeding speed • Drive actuated via powerful DC motor • Scales for easy readjustment at all setting units

• Ruggedly designed machine frame, anodised aluminium, non-corrosive steel

• Low noise level

• Specification according to EC machinery directive, CE-conformity

Control:

• 2-line LC-Display • User guidance and status display in 9

languages (German, Engl, French, etc.) • Microprocessor control • Protection type IP 40 • PLC-Interface, 15 pins • Self-control functions • Fault message indication by way of signal lamp

and display • Preset of the start pulse (high/low) • Product length setting for doublesheet control • Product stop position adjustable • Blowing air follow-up time settable from 0 to

300 ms • Electrical and electronic connectors of plug-in

type

The feeder for flat products (paper, cardboard, plastic, film, etc.) in the middle performance range

BF-300 BasicFeeder Friction feeder Technical Data (Standard configuration)

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Formats (special formats possible): min. 60 x 50 mm (short side leading), max. 350 x 300 mm (short side leading),

Feeding speed/ feeding performance (depending on product):

max. 80 m/min. / up to 80 products/min. (DIN A4, cycled)

Product passage (depending on product):

min. 0.1 mm, max. 12 mm, paper quality min. 80 g/m²

Magazine loading: (depending on the product): Standard 300 mm, DIN A4 max. 50 mm max. load

Drive: DC-Motor

Control: Microprocessor, PLC control, error warning, Ready-to-operate relay V/A, etc.

Supply voltage / Power input: 230 V / 50 Hz, 300 VA

Air supply: 6 bar, dry, non-oiled air; connection ¼ " only required, when equipped with vacuum suction chamber or support rake

Dimensions (W x D x H) / Weight: 801 x 408 x 434 mm / approx. 40 kg, depending on equipment

Dimensions standard unit, Feeding width 235 mm:

Options:

Exit extension: - Length 300 mm, 500 mm, Inclination up to 90°, plus customized versions - adjustable lateral guides

Feeding width: 250, 350, 400

Product support extension: Up to max. 500 mm, special measures on request

Double sheet control: Electromechanic / electrically / ultrasonic solution

Vacuum suction chamber for friction belt: With vacuum pump or multi ejector

Support rake: With self-control, blowing air and safety switch

Magazining

Magazine stack: 600 mm (depending on product)

Autoloader: 500 up to 3.000 mm, Option: vertical stacking magazine

Stacking tray: Stacking height 200 mm, with limit stop

Start sensor: For external start pulse

Level control: In stacking magazine / autoloader

Signal lamp: For optical error display / status display; 1, 2, or 3 colours

Floor stand: - Movable and vertically adjustable +/- 50 mm - Electrically adjustable

Further: Special versions on request

Datasheet AF-300 AdvancedFeeder

Friction feeder


• Feeding width 250 or 300 mm standard • Product feeding single or counting • User-friendly and easy fine product gap setting

by means of electronic displays • 3-S-System: Exact air gap adjustment of all

parameters via digital setting display unit (patent pending)

• Counterrotating separating rollers, equal abrasion of the friction rolls

• Missing sheet detection by product length control

• Min. stack monitoring in the magazine • Product magazine 600 mm easily accessible for

loading, with integrated signal lamp • Individual adjustable and readjustable stack

support • Swivelling exit extension 150 mm with flat belts• Infinitely adjustable feeding speed • Drive actuated via powerful DC motor • Scales for easy readjustment at all setting units

• Ruggedly designed machine frame, anodised aluminium, non-corrosive steel

• Low noise level

• Specification according to EC machinery directive, CE-conformity

Control:

• 2-line LC-Display • User guidance and status display in 9 languages

(German, Engl, French, etc.) • Microprocessor control • Protection type IP 40 • PLC-Interface, 15 pins • Piece counter preselection with SET / ACT

comparison • Selectable operation mode cycled or continuous• Self-control functions • Fault message indication by way of signal lamp

and display • Preset of the start pulse (high/low) • Product length setting for doublesheet control • Product stop position adjustable • Blowing air follow-up time settable from 0 to

300 ms • Electrical and electronic connectors of plug-in

type

The universal feeder for flat products (paper, cardboard, plastic, film, etc.) Can be integrated in paper converting, subsequent processing and wrapping machines

AF-300 AdvancedFeeder Technical Data (Standard configuration)

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AF-250 AF-300

Formats (special formats possible):

min. 25 x 60 mm (long side leading), max. 350 x 250 mm (short side leading)

min. 25 x 60 mm (long side leading), max. 350 x 300 mm (short side leading)

Feeding speed/ feeding performance (Cont. / cycled) (depending on product):

Max. 180 m/min. / up to 1400 products/min. (continuous) / up to 600 prod. / min. (cycled)

Max. 180 m/min. / up to 1400 products/min. (continuous) / up to 600 prod. / min. (cycled)

Product thickness: Min. 0.1 mm, Max. 30 mm, paper quality min. 60 g/m², depending on product

Min. 0.1 mm, Max. 30 mm, paper quality min. 60 g/m², depending on product

Magazine loading: (depending on the product):

Standard 600 mm Standard 600 mm

Drive: DC-Motor, infinitely controllable DC-Motor, infinitely controllable

Control: Microprocessor control, PLC control, functions for piece counter, cont. running, self-control, error warning, etc.

Microprocessor control, PLC control, functions for piece counter, cont. running, self-control, error warning, etc.

Supply voltage / Power input: 230 V / 50 Hz, 300 VA 230 V / 50 Hz, 300 VA

Air supply: (only required for vacuum chamber and stacking rake)

6 bar, dry, non-oiled air; connection ¼ " 6 bar, dry, non-oiled air; connection ¼ "

Dimensions (W x D x H) / Weight:

801 x 358 x 701 (Exit extension 150 mm, Standard stack height) / approx. 45 kg

801 x 408 x 701 (Exit extension 150 mm, Standard stack height) / approx. 48 kg

Dimensions standard unit, Feeding width 300 mm:

Options:

Exit extension: - Length 300 mm, 500 mm, Inclination up to 90°, plus customized versions - Variants with vacuum exit extension, adjustable lateral guides, blowing air jet

Feeding width: 250 up to 1200 mm, Special formats possible

Product support extension: Up to max. 1000 mm

Double sheet control: Electromechanic / electrically / ultrasonic solution

Vacuum suction chamber for friction belt: With vacuum pump or multi ejector

Support rake: With self-control, blowing air and safety switch

Magazining

Magazine stack: 800 mm / 1200 mm (depending on product)

Autoloader: 500 up to 3.000 mm, Option: vertical stacking magazine

Stacking tray: Stacking height 200 mm, with limit stop

Start sensor: For external start pulse

Level control: In stacking magazine / autoloader

Signal lamp: For optical error display / status display; 1, 2, or 3 colours

Floor stand: - Movable and vertically adjustable +/- 50 mm - Electrically adjustable, feeding height 750 - 1200 mm

Further: Special versions on request

Datasheet AFS-300 AdvancedFeeder Servo Standard / Lettershop

Feeder for feeding and glueing machines, for precise positioning of products onto carrier materials


• Feeding width 300 mm standard • Single feeding and optional counting • Feeding at the exact position and/or glueing of the

products • 3-S-System: Exact air gap adjustment of all parameters

via digital setting display unit (patent pending) • Contra-rotating separating roll • Product run-time monitoring for missing sheet detection • Product magazine easy accessible for loading • Min. stack monitoring in the magazine • Individually adjustable and tiltable stack support • Infinitely adjustable feeding speed • Highly dynamic drive via AC servo motor • Intermediate belt for products smaller than feeding

length 60 mm • Exit extension 300 mm with flat belt, width 20 mm and

knife edge for exact feeding • Upper part of the exit extension is tiltable • Spring mounted pressure bar with rolls, tiltable with

upper part of the exit extension • Adjustable lateral guides • Shortened lateral plates, reinforced version • Encoder included

Control:

• PLC Control • Operator guidance and status display

via touch screen display (with graphics capability)

• Continuous mode operation selectable • Function test for self-diagnosis • Fault message indication by way of

signal lamp and display • Adjustment of the product length for

double sheet detection • Adjustable product stop position • Operator language selectable in 5

languages • Electric plug-type connections • External synchronization of belt speed

via incremental encoder

Lettershop version:

• Pneumatic vibrator at stack support • Vacuum module for friction belt, with

multiejector• Adjustable pressure rollers after exit

extension • Start light barrier for external start pulse• Glue applicator trigger function

AFS-300 AdvancedFeeder Servo Technical Data (Standard configuration) Standard / Lettershop Version

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KÖRA-PACKMATMaschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Germany Phone.: +49 741 9283 22 Fax: +49 741 9283 80 [email protected] www.koera-packmat.de

KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 [email protected] www.kora-packmatasia.com.sg

Format range (special formats possible): min. 25 x 60 mm, max. 300 x 335 (L x W)

Speed/ feeding performance (depending on product):

Max. 150 m/min. / up to 1,400 products/min. (continuously) / up to 600 products/min (cycled)

Product passage: Min. 0, 1 mm, max. 30 mm, paper grade min. 60 g/m²

Magazine loading (depending on product): Standard 600 mm, Option 800 mm / 1,000 mm

Drive: AC servo motors, infinitely adjustable, position accuracy up to +/- 1.5 mm

Control / Display: PLC control, with touch screen, monochrome, display 117 x 63 mm, resolution 260 x 140 pixels

Supply voltage / Power consumption: 230 V / 50 Hz, 300 W, separate switch cabinet

Compressed-air connection: 6 bar dry, oil-free air, connection 1/4 "

Dimensions (W x D x H) / Weight:

505 x 995 x 944 mm (only feeder, exit extension 300 mm, standard stack height) / about 36 kg, without autoloader, depending on the design

Dimension standard machine, feeding width 300 mm:

Options:

Exit extension: Up to 500 mm, inclination up to 90°

Feeding widths: 250 to 500 mm, special formats possible

Support extension: Up to a maximum of 700 mm , special dimensions upon request

Double sheet detector: - Mechanical / electrical

- Ultrasound sensor

Magazine loading

Autoloader: 500 mm to 3,000 mm, optionally vertical magazine for autoloader

Level control: In the stack magazine

Warning lamp: 3 colours

Base: Movable and vertically adjustable +/- 50 mm,

Movable with electrically driven height setting, setting range +/- 200 mm

Higher feeding performance: 220 m/min.

Product specification

Product specification/brochures for friction feeders

Product specification � 25-02-2005 Version 1.0 1

Product specification products / brochures for friction feeders

For friction feeder, model LB

Applications for friction feeders

General product specification

Format range: Width: Standard 60 � 240mm max. 800mm Length: 60 � 200mm optional:! 700mm

Product thickness: Min. 0,1 mm

Max. 5 mm, Universal Friction Feeder up to 30mm

Optional up to 10mm air gap heightening

Material: - Paper

- Cardboards

- Products made of foil

- Products made of plastic

- Wood

- and more

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Weight of products/brochures: Min: 80 g/m² (single sheet) / alternatively cover sheet (brochures)

Stability: Well self ridigity of products

- Products/brochures may not be arcuated sturdy

Folded brochures: Please check separate list �folded cards�

Feeding direction: 1.) Single-layer products with smooth or little rawly surface can be fed in both directions basically

2.) Bonded brochures (due to page 3) 3.) Feeding direction of folded brochures: please check list �folded cards�

Cutout: Please check �product form"

Surface: - Surface consistance smooth and rawly should possibly be constant

- No products with sturdy surface structure

- No products with embossments

- No products with sturdy surface adhesion

- No products with form-closed surface

- No electrostatic charge of surface

- No products with bent off edges

Product profile (examples)

Surfaces with corrugations and waves can only be fed in running direction of corrugations/waves

Product edges:

Rectangular and round product edges: OK

Sharp tapered edges, to be defined.

Product form:

No products with different height; Only products having parallel surfaces.

Not rectangular cross sections: Partially special stack magazines are necessary

Max.

3 mm





Wrapped products:

Blister packs: with max. 10 mm blister height can only be transported at welding seam.

Tubular bag /Sachets: can only be transported at welding seam; Constant dispensation/consistence of filling (fluid/solids) is necessary.

Wrapped cards: - Bank cards / telephone cards / identity cards, ... - Greeting cards- with max. 2 mm foil overlap

Products samples with brochures / CD’s: up to

10mm possible, when having optimal air gap heightening - Brochures- Booklets - DVD / CD / Mini- CD / OBC in paper-/carton-/ foil sleeves - Flat samples - Small boxes up to max. 10 mm / otherwise special version

Bulk mails / envelopes: - Constant filling of envelopes - Rectangular shape - And air cushion envelopes

Brochures, bonded: - Bookbindery (cold glue and more.) - Brochures stiched on back side - Spiralbindery / wirebindery - laterally stiched Spenderichtung - basically with bindery ahead - due to product consistence products with folding at longitudinal side can be fed, especially brochures with self rigid cover sheet





Packages wrapped in shrinked foil: can not be fed

Glued cardboards:

Cardboards: can only be fed transversal.




Folded cards for brochures (examples)

Kind of folding / feeding direction ! / " / #/ $ Description Glue dot Photos of examples

Without fold

Irruption fold Option:

open side

Single Leporello Option:

both sides

Double Leporello Option:

open side

Triple Leporello Option:

open side

Triple interruption �

window fold

Option:

both endings




Kind of folding / feeding direction ! / " / #/ $ Description Glue dot Photos of examples

Double parallel interruption

and single cross inter-

ruption

Option:

open side

Triple interruption sleeve

fold

Option:

open side

Double interruption cross

fold

Option:

open side

Triple Leporello,

double parallel among

Option:

open side

Zigzag � sleeve fold

Option:

open side

Double � sleeve fold

Single-cross interruption

Option:

open side

Double interruption �

sleeve fold

Option:

open side

Double interruption �

window fold

Altar fold

Option:

middle

Data sheet LSA Sliding feeder

Feeder for brochures and catalogues


• Feeding width 335 mm standard • Single or multi product feeding • Exact air gap adjustment of the separating

slides via micrometer screws • Belt conveyor with carriers for separation,

adjustable in height by knurled nuts • Product run-time monitoring for missing sheet

detection • Product magazine for loading is easily

accessible • Min. stack monitoring in the magazine • Exit extension 300 mm, horizontal version • Infinitely adjustable feeding speed • Drive actuated via DC servo-motor • As assembly version or with own, movable

frame (option) • RS 232-Interface

Controller:

• Microprocessor control • PLC interface, 15 pins • Operator guidance and status indication by

2-line LC display • Preselection for piece number with

NOM/ACT comparison • Continuous mode operation selectable • Function test for self-diagnosis • Fault message indication by way of signal

lamp and display • Preselection of the start pulse (high/low) • Adjustment of the product length for double

sheet detection • Adjustable product stop position • Follow-up time of the air blast signal

adjustable from 0 to 300 ms • Operator language selectable • Electric and electronic plug-type

connections

Options: • Tacho-generator control for external

synchronization of the conveyor speed

LSA sliding feeder Technical Data (Standard configuration)

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Format range (special formats possible): Min. 210 x 60 mm, max. 300 x 335

Belt speed/ feeding performance (continuous mode / indexed), depending on product:

Max. 150 cycles/min.

Product passage: Min. 2 mm, max. 30 mm

Magazine loading (depending on product): 230 mm stack height

Drive: DC servo-motors, infinitely controllable

Control: Microprocessor control, PLC interface, functions for no. of pieces, continuous mode, self-diagnosis, fault message etc.

Supply voltage / Power input 230 V / 50 Hz / 300 VA

Dimensions (W x D x H) / Weight: 965 x 463 x 460 mm (exit extension 300 mm) / approx. 54 kg, depending on design

Dimensions for standard model, feeding width 350 mm:

Options:

Tacho-generator control: FW 520T, for signal 0 to 10 V

Magazine loading

Autoloader: 500 mm to 3,000 mm

Stacking tray: Stacking height up to 200 mm, level control

Start light barrier: For external start pulse



Base frame: Movable and vertically adjustable +/- 50 mm,


Data sheet PPR Pick & Place rotative feeder

Vacuum feeder for application of brochures, sachets and samples on carrier sheets


• Product format up to 148 x 210 • Vacuum feeder with 4 vacuum gripper arms • Horizontal or vertical product infeed • Driven by AC servo motor • Product separation through stroke and rotation

movement• Vacuum air generation via vacuum ejector

valves with vacuum control switches • Immediate stop of the feeder, if product is

missing • Single-feeding • Feeding velocity 120 cycles/min, in cycle mode

(depending on product) • Warning lamp

Controller:

• PLC control unit, with separate switch cabinet

• Fault message indication by way of signal lamp and via PLC-interface to the machine control unit.

• Electrical and electronic plug-type connectors

Options:

• Servo linear slide for vertical positioning (multiple deposit positions available)

PPR rotative feeder Technical Data (Standard configuration)

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Format range (special formats possible): 65 x 40 mm up to 148 x 210 (feeding width x feeding length)

Velocity (depending on product): Max. 120 cycles/min., cycle mode

Product loading (depending on product): With autoloader, or vertical magazine

Drive: AC servo motors, infinitely adjustable

Control: PLC control

Supply voltage: 3 x 400 V / 50 Hz, 6 A

Compressed-air connection / Air consumption:

6 bar, dry, oil-free air; connection ¼ " at the compressed air supply unit of the machine; Vacuum air generation by vacuum ejector valves with vacuum control switches; Air consumption approx. 410 l / min.

Dimensions (L x W x H) / Weight: Approx. 1812 x 660 x 860 mm / approx. 150 kg, without base frame

Dimensions for PPR with autoloader 1500 mm (Application sample):

Options:

Feeding widths: Special formats available on request


Magazine loading: Vertical stack magazine



Base frame: Movable and vertically adjustable +/- 50 mm,


Data sheet PPWA Warehouse Pick & Place vacuum feeder

Feeder for CDs and CD cards, Brochures, Advertising supplements, Catalogues, Sachets, Sample rates, a.o


• Feeding width 85 to 220 mm • Single or multi product feeding • Damage-free feeding of CDs and CD cards and

similar data carriers • Operation as stand-alone module or within a

machine possible • Product magazine for loading and monitoring is

easily accessible • Product in upright position, lateral picking

position by vacuum suction unit • Stacking length in the magazine to a maximum

of 2000 mm • Drive actuated via DC motor • Power supply 230V/ 50 Hz • Generation of the vacuum by integrated injector • Missing product detection by vacuum monitoring • Protective shielding of the gripper arm by

protective hood

Controller:

• Microprocessor control • PLC interface, 15 pins • Operator guidance and status indication by

LC display • Preselection for piece number with

NOM/ACT comparison • Continuous mode operation selectable • Function test for self-diagnosis • Fault message indication by way of signal

lamp and display • Infinitely adjustable feeding speed • Preselection of the start pulse (high/low) • Adjustable product stop position • Follow-up time of the air stream signal

adjustable from 0 to 300 ms • Operator language selectable in German,

English or French • Electric and electronic plug-type

connections

PPWA warehouse feeder Technical Data (Standard configuration)

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Formats (special formats possible): Min. 85 x 55 mm, max. 220 x 220

Feeding performance (continuous mode / indexed), depending on product:

Up to 120 products/min. (indexed)

Product thickness: Max. 10 mm

Magazine loading (depending on product): Horizontal/inclined stacking of the products Magazine length L = 700 mm, L = 2000 mm

Drive: DC motor, infinitely controllable

Control: Microprocessor control, PLC interface, functions for piece number, fault message etc.

Supply voltage / Power input: 230 V / 50 Hz / 200 VA

Compressed-air connection: 6 bar dry, oil-free air, connection ¼ "

Dimensions (W x D x H) / Weight: 1300 x 700 x 580 mm (standard stack height) / approx. 60 kg, depending on design

Dimensions for standard model, feeding width 220 mm:

Options:

Feeding widths: Special formats possible

Stack magazine adjustment: Centrally, with adjustment spindle and feeding width indication

Belt drive: In stacking magazine

Magazine loading


Base: Movable and vertically adjustable +/- 50 mm,

Movable with spindle adjustment +/-200 mm,


Data sheet TSA-2 Rotary vacuum feeder

Feeder for the feeding of booklets and brochures in film wrapping machines


• Product format: min. 90 x 100 mm (L x W), transv. max. 420 x 297 mm (L x W), transv.

• Product feeding from magazine or stream feeder band

• Product separation by means of cam controlled grippers and vacuum unit

• Depositioning of the products by means of an exit extension with flat belt

• Feeding speed max. 200 cycles per minute (depending on product)

• Feeding process monitoring via light barrier in the exit extension and immediate stop in case of incorrect feeding process

• Monitoring of stack magazine level • Monitoring of stack magazine minimum stack • Exact guidance of products by means of triple

flat belt guidance • Infinitely adjustable feeding speed, presetting by

means of input at the operator panel with touchscreen

• Drive by AC servo motor • Direct feeding of products to the further

processing machine

Controller:

• PLC control, connectable via machine´s docking station

• Function test as concerns filling level, minimum stack and missing sheet

• Fault message indication by means of signal lamp and PLC interface to machine control

• Electric and electronic plug-type connections (machine docking station)

TSA-2 rotary vacuum feeder Technical Data (Standard configuration)

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Format range (special formats possible): min. 90 x 100 mm (L x W), transv. max. 420 x 297 mm (L x W), transv.

Speed (depending on product): Max. 200 cycles/min.

Magazine loading (depending on product): Stack height max. 250 mm

Drive: AC servo motor, infinitely controllable

Control: PLC interface, control by input at the operator panel with touchscreen

Supply voltage: 3 x 400 V / 50 Hz / Nominal current 10A

Compressed-air connection: 6 bar, dry, oil-free air, connection 1/4 " to the compressed-air connection of the machine

Dimensions (W x D x H) / Weight: approx. 828 x 685 x 786 mm / depending on version and equipment

Dimensions for TSA-2 (basic version):

Options:

Buffer rake pneumatically: The products are placed on the rake before feeding to the machine (assortment)

Autoloader: For magazine loading with more products – transport belt length from 500 mm to 2000 mm

Moveable base: For variable use of the feeder at the wrapping machine (only possible in case of connection to different docking stations)

Docking station connection: For variable use at wrapping machines (only in connection with movable base)

Data Sheet CDF 100 CD-Spindle feeder

CD spindle feeder for the feeding of blanc CDs and DVDs in film wrapping machines


• Product diameter standard 120 mm • Product feeding and separation directly from CD

spindle • Gripper arm for separation with 90° division • Rotary plate with 8 spindle magazines • Maximum spindle capacity of 150 pcs. per

spindle • Feeding rate of maximum 100 cycles per minute• Possible application of most commercial spindle

types • Control of the feeding process (gripper arm) and

immediate operation break, if an erronous feeding process occurs

• Manual spindle replacement during operation. • Continuous operation through automatic

changing of the spindle magazine by the rotary plate, as soon as the spindle magazine in feeding position is empty

• Minimum level control of the CD spindle magazine in feeding position

• Infinitely variable feeding rate, default value by master control of the wrapping machine

• Drive actuated via DC servo drive • Installation at lateral infeed transport unit or at

the collating machine (ZTM)of the VMC 105 • Direct feeding of the CD into the wrapping

machine

Control:

• PLC interface, connected via docking station to the machine

• Operator guidance and status display by 2-line LC display

• Preselection for feeding rate • Preselection of Operation in Automatic mode /

Manual mode • Function control for self-diagnosis • Function control of the components carrier

cylinder, gripper and gripper plate, suction gripper and gripper spindle

• Error indication via signal lamp and control display

• Electric and electronic plug-type connections

Options:

• Parameter setting via external PLC

CDF 100 spindle feeder Technical Data (Standard configuration)

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KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Germany Phone.: +49 741 9283 22 Fax: +49 741 9283 80 [email protected] www.koera-packmat.de


Format range (special formats possible): Max. diameter 120 mm

Feeding rate / (depending on format size): Max. 100 Prod./min.

Product gripper: Star-shaped, 90° division, Suction gripper for separation

Magazine loading (depending on product): Rotary table with 8 spindle magazines, max. 150 CDs per spindle

Drive: DC servo drives, infinitely variable

PLC control: PLC control, functions for feeding rate, AUTOMATIC mode, MANUAL mode, function control

Power supply: 230 V / 50 Hz

Compressed-air connection: 6 bar dry, oil-free air, connection ¼" at pressure air supply of the wrapping machine

Dimensions (W x D x H) / Weight: Approx. 950 x 650 x 1580 mm (extended outfeed 150 mm, standard stack height) / approx. 200 kg, depending on equipment

Dimensions standard configuration:

Options:

Other product formats: - Mini-CD 8 cm

- OBC (Optical Business Cards)

Data sheet Feeding andLabelling unit

Complete solution for various product marking


Feeding and labelling of packing material like e.g. folding cardboard boxes or diverse flat products

Integration of various components like e.g.: - Labelling unit - ink-jet systems - drag mark detectors and others

Base material supply via feeder (inline or at an angle of 90° to the line)

Continuously running flighted belt conveyor for the transport through the test and marking stations

Quickly running transfer belt for hand-over to the stacking module or following processing machine

Control Unit:

PLC interface, 15 pin Operator guidance and status indication by LC display

Preselection for piece number with NOM/ACT comparison

Fault message indication by way of signal lamp and display

Selectable operator language in German, English or French

Electric and electronic plug-type connections Own microprocessor control for transport convey-or, shingled outfeed conveyor and transfer station

Level detection in the feeder magazine and in the stacking magazine

Options:

Tacho-generator control for external synchroniza-tion of the conveyor speed

Parameter setting via external PLC (number of pieces, start signal, etc.)

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KÖRA-PACKMATMaschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Deutschland Phone.: +49 741 9283 22 Fax: +49 741 9283 [email protected] www.koera-packmat.de

KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 [email protected]

Dimensions complete system:

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Options:

Options feeder: Due to data sheet of feeder

Integration of peripheral devices: Upon request

Stacking tray: For deposition and manual take-off of the products

Shingled outfeed conveyor: With preselection and product counter for magazine loading of the products

Format range (special formats possible): Min. 150 x 100 mm, max. 400 x 450

Speed (depending on product): Max. 100 cycles/min.

Product passsage: Min. 1 mm, max. 30 mm

Magazine loading (depending on product): Feeder: Standard 580 mm, option 800 mm / 1,000 mmpiling conveyor 2,000 mm long, usable width approx. 450 mm

Drive: DC servo-motors, infinitely controllable stepper motors for conveyor belts

Control: Microprocessor control, PLC interface, functions for no. of pieces, continuous mode, self-diagnosis, fault message etc. own control for transport conveyor and shingled outfeed conveyor

Supply voltage: 400 V / 50 Hz

Compressed-air connection 6 bar dry, oil-free air, connection ¼ " depending on the feeder design

Dimensions (W x D x H) /Weight:

Approx. 4,000 x 430 x 1,800 mm (design as on layout plan) weight depends on the design

Schuppenauslageband

Datasheet Feeding andAffixing Unit

Positioned glueing of flat products on cardboard bases


Feeding, application of adhesive stripes with hot-melt application module and following feeding of the product and pressing against cardboard base.

Integration of various components like e.g.: - Labelling unit - ink-jet systems - drag mark detectors and others - barcode systems

Feeding of the cardboard bases via feeder (inline or at an angle of 90° to the line)

Continuously running vacuum conveyor for the transport through the hotmelt stations and dispen-sers

Vacuum feeder for applying product like e.g. lotion samples, sachets, post cards, chip cards, booklets on the cardboard bases.

Quickly running shingled outfeed conveyor for hand-over to the stacking module or following pro-cessing machine

Controller:

PLC interface, 15 pin Operator guidance and status indication by LC display

Preselection for piece number with NOM/ACT comparison

Fault message indication by way of signal lamp and display

Selectable operator language Electric and electronic plug-type connections Own microprocessor control for vacuum conveyor and autoloader

Level detection in magazine of the feeder.

Options:

Tacho-generator control for external synchroniza-tion of the conveyor speed

Parameter setting via external PLC (number of pieces, start signal, etc.)

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KÖRA-PACKMATMaschinenbau GmbH Gewerbestrasse 4 D-78667 Villingendorf / Germany Phone.: +49 741 9283 22 Fax: +49 741 9283 [email protected] www.koera-packmat.de

KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 [email protected]

Dimensions complete assembly:

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Options:

Opening andclosing switch

For folded cardboard carrier material

Integrationof peripheral devices:

Labelling machine, print systems, upon request

Piling magazine and outfeed at the end of the conveyor

For deposition and manual take-off of the products

Transfer module atthe end of the conveyor:

For hand-over to processing machine

Format range (special formats possible) Min. A6, max. A5

Speed (depending on product) Max. 100 cycles per min.

Product passage: Min. 1 mm, max. 30 mm

Magazine loading (depending on product): Feeder: Standard 580 mm, option 800 mm / 1,000 mmVacuum conveyor 2,000 mm long, usable width approx. 500 mm

Drive: DC servo-motors, infinitely controllable

Control: Microprocessor control, PLC interface, functions for no. of pieces, continuous mode, self-diagnosis, fault message etc. own control for stream feeder band and stream transition conveyor

Supply voltage: 400 V / 50 Hz

Compressed-air connection 6 bar dry, oil-free air, connection ¼ "

Dimensions (W x D x H) /Weight:

Approx. 4,500 x 1150 x 1,800 mm (design as on layout plan) weight depends on the design

Data sheet PC 100 Pouch Cutter

Performance data:

• Speed: max. 100 (Depending on Products/min. product / format) (1.000 / h)

• Format range: Min. 20 x 40 mm; Max. 150 x 200 mm

• Short setup times • Infinitely adjustment of format sizes

• Options: • Product control by camera system • Hot glue applicator unit for application of the

bags onto articles and packages • Scanning of bag chain glue joint • Integration of a sealing station, for sealing of

end and begin of the linked bag chain • Product supply by unwinding roll • Floorstand, height-adjustable • Encoder interface for synchronized feeding • Multi-feeding

Pouch Cutter for linked bags separation of desiccant, product samples, etc.

Design & characteristic features:

• Compact cutting system, with a machine velocity of approx. 100 cycles per minute

• Secure cutting and accurate feeding of linked bags

• Product feed by external supply from cardboard • Cycling cutting system, pneumatic driven • Precise separation of the products at the

printmark by synchronisation with the transport unit.

• Exact positioning of the products onto product conveyor belts

• Direct mounting on different transport systems • Flexible application by modular control system • Complete protective cover

Min. Max.

150 mm 20 mm

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PC 100 Technical data (Standard configuration)

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KÖRA-PACKMATMaschinenbau GmbH Gewerbestrasse 4 D-78667 Villingendorf / Deutschland Phone.: +49 741 9283 22 Fax: +49 741 9283 [email protected] www.koera-packmat.de

KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 [email protected] www.kora-packmatasia.com.sg

Format range (Special formats possible): min. 40 x 20 mm, max. 200 x 150 (L x B)

Speed(depending on product and format):

Up to 100 Products/min., approx. 6.000 Products /h

Product thickness(depending on product and format):

Max. 20 mm

Repeat accuracy (depending on product and format):

+/- 1.5 mm

Product characteristics: Fine grained, coarse grained, gel-like

Magazining (depending on product): External supply from cardboard (Option: Unwinding roll)

Drive: Servo motor, infinitely variable

Control unit: PLC control, functions for continuous run, self-diagnosis, Error message, etc.

Supply voltage / Power consumption: 230 V / 50 Hz / 300 VA

Pressure air supply: Air connection ½“ / 6 bar

Dimensions (W x L x H) / Weight:

Approx. 830 x 700 x 280 mm approx. 50 kg

Dimensions Standard unit:

Application Mounting plate

Infeed pouch chain

Control unit

Data sheet PC 300 Pouch Cutter

Performance data:

• Speed: max. 250 (Depending on Products/min. product / format) (15.000 / h)

• Format range: Min. 60 x 30 mm; Max. 150 x 74 mm

• Feeding direction: short side leading • Short setup times • Infinitely adjustment of format sizes

• Options: • Product control by camera system • Hot glue applicator unit for application of the

bags onto articles and packages • Scanning of bag chain glue joint • Integration of a sealing station, for sealing of

end and begin of the linked bag chain

Pouch Cutter for linked bags separation of desiccant, product samples, etc.

Design & characteristic features:

• Special cutting system, with a machine velocity of approx. 250 cycles per minute

• Secure cutting and accurate feeding of linked bags

• Product feed via unwinding roll or external supply • Rotating cutting system, driven by servo motor • Precise separation of the products at the

printmark by synchronisation with the transport unit.

• Exact positioning of the products onto product conveyor belts

• Feeding height individually adjustable • Flexible application by modular drive and control

techniques • Complete protective cover

Min. Max.

74 mm 30 mm

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PC 300 Technical data (Standard configuration)

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KÖRA-PACKMATMaschinenbau GmbH Gewerbestrasse 4 D-78667 Villingendorf / Deutschland Phone.: +49 741 9283 22 Fax: +49 741 9283 [email protected] www.koera-packmat.de

KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 [email protected] www.kora-packmatasia.com.sg

Format range (Special formats possible): min. 60 x 30 mm, max. 150 x 74 (L x B)

Speed(depending on product and format):

Up to 250 Products/min., approx. 15.000 Products /h

Product thickness(depending on product and format):

Max. 6 mm

Product characteristics: Fine grained, coarse grained, gel-like

Magazining (depending on product): Roll unwinding or external supply

Drive: Servo motors, infinitely variable

Control unit: PLC control with touch screen

Supply voltage / Power consumption: 400 V / 3 Ph. / N / PE / 50 Hz / 5 KVA

Pressure air supply: Air connection ½“ / 6 bar

Dimensions (W x L x H) / Weight:

Approx. 1370 x 1000 x 2600 mm approx. 500 kg

Dimensions Standard unit:

Data sheet Floorstand for Friction feeders Motor-driven height-setting



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Motor-driven Lift Floorstand for all friction feeders

Design and characteristics:

• Height setting: 450 mm • Load: 1500-3000 N • Incl. base plate, moveable • Lifting column for continuous height setting • Multi Control unit:

- Operating pad with 6 keys and display for height indication and parameter setting - Up to 3 different height positions can be saved in memory

• Base plate for feeders with assembly pre- paration for friction feeders

• Driven by DC Motor • Voltage supply 230V / 50 Hz

Technical Data:

Height: 750 mm - 1200 mm (Depending on design)

Lifting distance: 450 mm (Depending on design)

Lifting velocity: max. 8 - 13 mm/s (Depending on design)

Max. load: 1500 - 3000 N (Depending on design)

Short load: Mmax. = 200 Nm

Drive: DC Motor, continuously controllable

Control unit: Memory / Synchro

Voltage supply / Power consumption:

24 V - 230 V ~ 50/60 Hz max. 120 W

Operating temperature: -20 °C bis +60 °C

Weight: 50 kg - 60 kg(Depending on design)

N E W S L E T T E R

KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Deutschland Phone.: +49 741 9283 0 Fax: +49 741 9283 30 [email protected] www.koera-packmat.de


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Labelling of folded boxes with hologram label

This feeding and labelling unit is used to apply a hologram label onto a folded box.

The AFS-300 AdvancedFeeder separates the single folded and Feeds them onto a 2 m flighted belt conveyor.

The fed product is properly positioned onto the belt and a hologram label is is applied by a labelling module. The camera monitoring system that is installed after the labeller is checking the following parameters:

a) Availability of the label b) Proper positioning of the label

In case the label is missing or the position is incorrect, the product is exited into a rejection box.

The exit conveyor with integrated gap creation function enables the creation of a stack with selectable quantity. (e.g: 50 products per stack) and thus offers the operator friendly handling of the products.

Process:

Feeding of the product Labelling

Overview

� AFS-300 friction feeder

with flighted belt

conveyor

� Labelling module

� Camera control system

� Rejection unit

� Exit conveyor

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Label control Stacking of the products

You may watch a video this unit under:

http://www.youtube.com/watch?v=5C4CGquaUOM

For any questions, do not hesitate to contact us-

Know How from

Your expert for feeding and collating systems

N E W S L E T T E R



Sep

tem

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201

1

Labelling module for phone cards

Another feeding and labelling module left our production area!

The module was built to feed phone cards in format CR80 with an AFS-250 friction feeder. In order to increase the feeders’ autonomy, the feeder was equipped with a 2 m autoloader on a floorstand.

The cards are guided on a vacuum exit extension with 1.200 mm length and are transported underneath the labelling module.

PIN and PUK of the phone card is covered with a label and afterwards controlled via a camera monitoring system.

Overview


� Suction belt

� Labelling module


� Rejection unit

� Exit conveyor

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Wrongly labelled products are automatically transported into a lockable rejection box.

On a 2 m shingling exit conveyor the products can be stacked in the requsted quantity (e.g: 50 cards) with a gap between each stack.

Video:

http://www.youtube.com/watch?v=YebSSA0ov-A

Do you have any similar requests? – Do not hesitate to contact us!

Know How from


N E W S L E T T E R



May

20

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Köra-Packmat strengthens its business in the food industry

The food industry is an important segment for our feeders and collating systems, which gains more and more importance. Numerous projects have already been realized in the food industry:

Separation system – PouchCutter PC-300

Press release LEBENSMITTELTECHNIK 01/2011

Proper feeding is an important module towards automating. Köra-Packmat Maschinenbau GmbH, Villingendorf – THE EXPERT in feeding and collating systems for flat products met the challenge – separation of 3-D products - of Molkerei Alois Müller Milch GmbH & Co KG. In 3 lines a number of 12 yoghurts shall be charged with a pouch of sugar and cinnamon and controlled accordingly. Herefore, Köra-Packmat uses the PouchCutter PC-300 pouch dispenser. This special cutting system separates the endless pouches at a speed of up to 300 cycles/min. A servo-driven transport belt forwards the yoghurts underneath the PouchCutter PC-300. Via hot melt the pouches are fixed accurately onto the yoghurt cans in 3 rows at one time. Afterwards a camera system controls the presence and the content of the pouch.

Overview

� PC-300 PouchCutter

� Docking station for

bottle wrapping line

� Inserter module for

bottle wrapping line

� Pick & Place: Feeding

of trays

� Exact positioning on

cans

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Beverage industry

Project 1- Docking station

The task was to integrate a feeding system in form of a docking station into the existing beverage wrapping machine, where a six-pack shall be accompanied by a merchandising product. (e.g. CD, Panini picture etc.). The challenge is to feed the product between the wrapping film and the arriving six pack.

Docking station

Project 2 – Inserter Module

By means of a specially designed vertical and horizontal transport belt, the products are forwarded into the vertical magazine shaft of the feeder, which separates the products into the individual exit extension. Here, the products are transferred to an inserter module.

Inserter Module

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20

11

Feeding of trays

The feeding of 3-D trays for cheese, sausages, meat is handled by our PPWA Pick & Place feeder. This feeder is ideally suited for sensitive surfaces such as CDs, sachets etc.

Video Link: http://www.youtube.com/watch?v=kveQ3ktGZlo

Exact positioning of round cuttings

The LHP (new generation AFS servo) friction feeder enables the feeding of round cuttings onto cans. A product sensor recognizes the arrival of a can and generates a feeding impulse, so that the product is fed with max. accuracy onto the can.

Video Link: http://www.youtube.com/watch?v=Wk1DNDu5Tbc

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Folding unit for large cover sheets, size A2

Overview


� Special infeed

� Pneumatic transfer

� FOLDING UNIT

AdvancedFeeder Servo

AFS-500

&

Folding unit

This unit folds large cover sheets at a definded position and with a defined length. Afterwards the folded sheet is accurately positioned onto a carrier material (wooden panel, etc.).

Because of the size and heavy weight of the sheets, a special infeed was created to transport the sheets. From the first stack, the top sheet is always taken via pneumatic suction heads and forwarded to the feeder. The AdvancedFeeder is built with a feeding width of 500 mm to separate the large sheets but also sheets of a size of 150 mm.

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Inside the feeder, the sheets are moved forward to the feeders’ exit extension, in which the folding unit is integrated. The fed product is folded at a defined position in an angle of 90°. The length of the folding edge is variable and can be adjusted via the electric control unit.

Finally the folded product is fed out of the feeder and accurately positioned onto the carrier material, which is approaching onto an external machine conveyor.

Final product

Video Link: http://www.youtube.com/watch?v=aG8VCqfO8uQ

Know How from


N E W S L E T T E R



Feb

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011

Compact solution for the marking of cartons

* exact adjustment of all parameters (air gap, exit extension and magazine) to the requested product thickness via digital display (Patent pending)

Overview

� AF-250 friction feeder

� Inkjet Printing system

� Max. 120 cycles/Min.

� Product size:

Min. 60 x 40 mm

Max. 300 x 300 mm

� Others upon request

AdvancedFeeder

+

Inkjet Printing System

+

Exit conveyor

Köra-Packmat, the expert for feeding and collating systems manufactures a compact feeding and marking system for flat products. The friction feeder AF-250 AdvancedFeeder with integrated 3-S-System* is equipped with a special magazine for cartons that are higher on one side and can thus be stacked and separated systematically.

The cartons are aligned on the feeder’s exit conveyor via lateral guiding. The Inkjet Printing System, mounted on this exit conveyor marks the product with single-line information such as article number and expiry date. Other printing applications are possible.

Instead of the Inkjet Printing System, any embossing or labelling system could be integrated.

Afterwards, the products are transferred to the exit conveyor. Upon request, the products can be counted and stacked so that they can be transported directly into a wrapping or further processing machine.

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Video Link: http://www.youtube.com/watch?v=Pls1WYPN1Tk

Know How from


N E W S L E T T E R



Sep

tem

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201

1

Gluing and labelling unit PHARMA

Customer requirement:A small multilateral brochure, outserts and booklets available in book style or glued on one side shall be fixed together in a number of 3 pieces.

Single product: 2-10 mm multilateral, closed with a label on one side

Single product: 2-10 mm Book style, 1 page bonded, 1 side open

A ZTM collating line, length 5.600 mm is equipped with 3 friction feeders, model AF-250 AdvancedFeeder with a feeding width of 250 mm each. Each feeder contains a brochure in a defined language: e.g: feeder 1: German, Feeder 2: English, Feeder 3: Spanish. Each feeder separates and feeds one brochure onto the ZTM collating line, where the brochures in different languages are grouped together to one stack.

The line covers 2 different applications:

a) Fixation of 3 brochures with hot melt against each other

After a brochure has been fed out of the feeder onto the ZTM collating line, a hot melt point is applied on top of the brochure and the next brochure that is fed out of the second feeder is thus fixed against the first brochure. The same process is done with brochure no 3, so that finally 3 brochures with 3 different languages are fixed against each other..

3 brochures glued against each other: up to 100 pieces/minute

Product: 2-10 mm, packet height max. 30 mm 3 pieces fixed with hot melt against each other

Overview

� ZTM collating line

5.600 mm

� 3 x AF-250 Advanced

Feeder

� Hot melt gluing station


� Highspeed labeller

� Exit conveyor

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1

b) Fixation of 3 brochures with label on each side

3 brochures are fed on top of each other and positioned properly. A high speed labeller applies a label on the left and a second label on the right side of brochures and a folding unit folds the edges around the product.

Labelling of the sides for product fixation: up to 50 pieces/minute

Product: 2-10 mm, packet height max. 30 mm, 3 products on top of each other, labelled on each side

PICTURE GALLERY:

Each feeder contains a brochure with another Language (e.g: feeder 1: German, feeder 2: English, feeder 3: French). After each feeder a Camera system is mounted to control if the brochure is printed with the demanded language

Version 1:

The 3 brochures are glued and fixed against each other with a hot melt point and a pressing roll supports the fixation

N E W S L E T T E R



Sep

tem

ber

201

1

Version 2:

3 brochures are fixed together with a label on the left and on the right hand side to join the products together

A pressing unit first guides the label bottom-up and then presses the label on top of the product

Know How from


Status 09/2008/jd

Feeder specification

Date:

Customer: Feeder Type: QTY:

Date of delivery:

Max. feeding width: 250 mm 300 mm 350 mm Other

Products: Formats Thickness / weight Feeding direction

1.2.3.4.Original Products: already available will de delivered not available

Stacking magazine: Height: mm

Feeding configuration: single feeding counting 2 decades 3 decadesFeeding performance:

Products/Min.Cycles/Min. Products/cycle

Options:

Exit extension: 150 mm 300 mm Other

Pneumatic buffer rake: �

Shingling conveyor:..... ........ 1000 mm 1500 mm 2000 mm

Control of niveau:

Start light barrier:

Electro-mechanical double card control:

Suction module:

Stacking magazine height: mm

Transfer belt for products < 60 mm

Standard configuration

Special configuration

Manual (language):

Others:

Layout: yes no

signed (Name/ID code)

Land/Country

Deutschland / Dietmannsried Germany Königsbrunn

Rott am InnFlensburgRheineEmmingenHalleOberlaindern/ValleyLeverkusenBeerfelden AirlenbachHamburgGüterslohAugsburgKaiserslauternNürnbergRathenowHeidenheimKirchlintelnAugsburgHamburgLörrachBambergSchiltachHeidelbergBerlinKauferingBürgstadtSpangenbergHerfordNürtingen-ZizishausenKleveDortmundPirmasensMettmannBremenAugsburgWitzhaveHannoverNeuwiedSchwandorfOttweilerFuldaKaiserslautern

Kuka Systems Gmbh

Alpma (Alpenland Maschinenbau GmbH)

Edelmann Systemverpackung GmbH

Horst Schreckhase GmbH & Co. KG

Anthon GmbH

DATEV eG

Leunisman GmbH

Milupa GmbH

Lohmann & Rauscher GmbH & Co. KG

Michel Verlag GmbHMeiller GHP GmbH

MMP Mayr-Melnhof Packaging (CP Schmidt)

Kraft Foods Deutschland GmbH

LeoMat GmbH

KOCH Pac-Systeme GmbHKohmann GmbH & Co. KG

KHS AGKnauf Perlite GmbH

Humana GmbH (Milchwirtschaftliche IndustriegesellscKallfass GmbH

Hilti GmbHHOCH GmbH Oblatenfabrik

Freudenberg Haushaltsprodukte

GHP Direct Mail GmbH (Swiss Post Solution GmbH)Hansgrohe

Herlitz PBS AGHeidelberger Druckmaschinen AG

Fuji Packaging GmbHGABA Produktion GmbH

Deutsche Milcafe GmbH

Emkon Systemtechnik Projektmanagement GmbH

BÖWE SYSTEC AGCP Schmidt

Referenzliste Kunden Anlegersysteme / Reference List of sold Feeder Systems

Atlantic Zeiser

Ort / Location:Kunde/Customer:

Apetito AG

3 S Packaging Technology GmbHA&R Carton GmbH

Beiersdorf AG

Bayer HealthCare AGBBK GmbH Etikettier- und Sondermaschinenbau

Bertelsmann

Avery Dennison ZweckformAugust Storck KG,

Land/Country Ort / Location:

Deutschland / GüterslohGermany Roding

MaulburgMiesbachSchneebergHolzmindenHeidenheim BuseckNürnbergHamburgLadenburgMannheimFernwaldMarksuhlPirmasensMarkt SchwabenBuchholzLinnichWeisenbachGüterslohPforzheimDresdenAlten-BuseckHeppenheimPforzheimBad WaldseeGünzburgHockenheimKarlsruheNeu-UlmSchlierbachDurachLich-BirklarTodtnau-Geschwend

Reckitt-Benckiser


Mühlbauer AG

Wolf Verpackungsmaschinen GmbH

WEYHMÜLLERWidmann Maschinen e.K.

ZAHORANSKY AG

Weidenhammer Packungen GmbH & Co.KG

Robert Klingel GmbH + Co. KGVersandhaus Walz GmbH

Wilhelm Fischer Spezialmaschinenfabrik GmbH

Theegarten-PactecTOSS GmbH & Co. KGUnilever Deutschland GmbH

W. u. H. Küchle GmbH & Co. KG

Smurfit Kappa Baden PackagingSonopress GmbH

SIG Combibloc Systems GmbH

Stark Druck GmbH + Co.

Prinovis GmbH & Co. KG

Müller Martini Druckmaschinen GmbH

Odenwälder Marzipankonditorei

MOHN Media - Mohndruck GmbH

Kunde/Customer:

SES (Straßburg-Etikettier-Service) GmbH

Novosis AG (Acino AG)

Wenz Gerhard Maschinenbau

Otto KünneckePaul Hartmann AGPrewa Verpackungsmaschinenbau GmbH

Punica Getränke GmbH

Roche Diagnostics GmbHROVEMA Verpackungsmaschinen GmbH

SCA Packaging DeutschlandRuhlamat Automatisierungstechnik

Seidenader Maschinenbau GmbH

Land/Country Ort / Location:

Europa/ Toufflers, FranceEurope Spain

AustriaFrancePuymoyen, FranceItalyDenmarkWittenbach, SwitzerlandUnited KingdomNetherland, USAUnited KingdomPolandPolandHart bei Graz, AustriaKlagenfurt, AustriaFranceBillund, DenmarkFranceAustriaItalyFranceSwedenItalyMaltaFranceRomaniaSaverne, FranceItaly DenmarkItalyRussiaSwedenGraz, AustriaLjungby, SwedenOnati, SpanienUKItalySpainPoland Netherlands

Übersee/ JapanOverseas USA

TaiwanJapanNichiban

Sitronics microelectronic solutions

Nuova DIZMA Srl.

Kostwein Maschinenbau GmbH

Kern International Inc.Kuo Kau Paper Products Co. Ltd.

Hisago

Volpak Packing Machines

WintermansWikpol Sp.z.o.o.

Unilever Ice Cream & Frozen FoodUnilever Italia Ice Cream & Frozen Food

Stralfors ABUlma Packaging

SSI Schäfer PEEM GmbH

Schmucker S.r.l.

Spitze AB

Schur SEDA ITALY S.p.A.

RAYMOND LAURENT

SAG ImprimerieRomkuvert

PIMEPACK S.P.A.Playmobil Malta Ltd.

Oberthur Technologies SAPfizer (Mc Neil AB)

MMP Mayr-Melnhof Packaging Group

Laboratoires Urgo SASLego System A/SMaury Eurolivres

Fuji Packaging

EsatecEurotickets

3 Suisses

Kunde/Customer:


Knapp Logistik Automation GmbH

Bossar S.L.Coca-Cola BeveragesCOGESAL MIKO

IntropakKarton-Pak

HEWLETT-PACKARDHoward Smith Paper (Trade Paper)

Herbert Walker and Son Ltd. Graficon Maschinenbau GmbH

Wrapping solutions and

systems for flat products

The wrapp ing determines the outer appearance and makes a s ign i f i cant cont r ibu t ion

to the sa leab i l i t y o f your products . KÖRA-PACKMAT has spec ia l i zed in es thet ica l l y

appea l ing sa les packages made o f p las t ic f i lm fo r f la t p roducts :

• P a p e r g o o d s a n d o f f i c e p r o d u c t s

(SO/HO products , fo r example spec ia l paper fo r ink- je t p r in te rs , and the l i ke )

• G r e e t i n g c a r d s , s e l f - a d h e s i v e l a b e l s

• t e l e p h o n e c a r d s

• C D s , D V D s

• M a i l i n g s

Ef f ic ien t techno logy, good ser v ice : We have cons is tent l y used our cus tomers ' requ i -

rements and our exper ience f rom prac t ice fo r the fu r ther deve lopment and opt imi-

za t ion o f our wrapp ing sys tems. Th is t rans la tes in to advantages fo r you, s ince you

pro f i t f rom h igh ly advanced and re l iab le techno logy, des igned fo r indust r ia l p roduc-

t ion around the c lock - seven days a week.

Wrapping solutions

for your business

Sound technology for

practical applications

Page

4 - 7

8

9 - 11

12 - 17

18

19

20

21

22

C o n t e n t s

W r a p p i n g s o l u t i o n s

W r a p p i n g o p t i o n s a n d f i l m m a t e r i a l s

T h e K Ö R A P A C K M A T m o d u l a r d e s i g n

M a c h i n e p r o g r a m

A c c e s s o r i e s a n d e x t e n s i o n s

F e e d e r s y s t e m s

P l a s t i c f i l m - T h e m a t e r i a l o f t h e f u t u r e

S e r v i c e a n d S a l e s

A d d r e s s

Our f i lm wrapp ing sys tems are d is t ingu ished by a compat ib le modu lar des ign. Our

ex tens ive range o f s tandard modu les and accessor ies a l lows us to assemble an

opt imum mach ine conf igura t ion fo r your spec i f i c app l ica t ion . Th is i s ach ieved by

combin ing our wrapp ing mach ines w i th co l la t ing mach ines and feeders f rom the

KÖRA-PACKMAT range as we l l as labe l l ing mach ines and accessor ies f rom other

manu- fac turers . A wrapp ing l ine automat ica l l y per fo rms a l l p rocess s teps , rang ing

f rom count ing and co l la t ing o f the package contents to labe l l ing and overwrapp ing.

The low mater ia l cos ts and the ease o f hand l ing resu l t in fas t amor t i za t ion .

As a system provider we del iver everything f rom planning to commis-

s ioning and t ra ining for your operators. Our p lann ing eng ineers and des i -

gners use the i r exper ience f rom many prac t ica l app l ica t ions to your advantage.

Based on th is exper ience, we are ab le to recogn ize cus tomer-spec i f i c requ i rements

and to t rans la te them in to ta i lo r-made so lu t ions .

Our wor ldwide sa les network , inc lud ing our subs id ia r ies and par tner f i rms, enab le

us to prov ide on-s i te ser v ice and, accord ing ly, h igh ava i lab i l i t y and e f f i c iency o f

your inves tment . In any case, you wi l l benef i t f rom the fu l l invo lvement o f an

exper ianced, lead ing supp l ie r.

Flexible adaptation

to your needs

Complete service

Range of

business activities

1 9 6 6 Found ing o f P A C K M A T Masch inenbau GmbH, Ste t ten / Remsta l

1 9 8 0 Found ing o f the company K ö R a Verpackungsmasch inen, Schorndor f

1 9 8 9 Relocat ion o f the PACKMAT Masch inenbau GmbH to V i l l ingendor f

2 0 0 1 Found ing o f subs id ia r ies in S ingapore (Ser v ice

and Sa les Of f ice ) and Ch ina (Branch Of f ice ) .

Feeder Eng ineer ing Depar tment moves to i t s

own product ion and admin is t ra t ion bu i ld ing

1 9 9 7 Fus ion o f the two f i rms to fo rm K ö R A - P A C K M A TMasch inenbau GmbH wi th i t s headquar ters in V i l l ingendor f

C H R O N I C L E

F i l m w r a p p i n g m a c h i n e sF e e d i n g s y s t e m s : · F r i c t i o n f e e d e r

· S u c t i o n f e e d e r

· C o m p l e t e s o l u t i o n s

W R A P P I N G S O L U T I O N SVMC 105

VM 60/90

4 | 5

Greeting cards Telephone cards CD|Video|DVDStationery

VMC 105VFM 102

VM 60/90

Stationery Telephone cards CD|Video|DVDGreeting cards

6 | 7 | 8

W R A P P I N G S O L U T I O N SVMC 105VMC 100

CardSeal 300

Stationery Greeting cards CD|Video|DVDTelephone cards

VMC 105

Stationery Greeting cards Telephone cards CD|Video|DVD

F I L M M A T E R I A L S

Securitysealing seam

W R A P P I N G O P T I O N S

Shrink wrapping

Preprinted film

Perforated(Easy Opening)

Re-Sealable

Security closure Euro slot suspension

Coding Direct printingonto film

F i l m m a t e r i a l

T h i c k n e s s

C y c l e c a p a c i t y

P r o p e r t i e s

A p p l i c a t i o n

O P P

25-40 µm

up to 100

cycles/minute

highly transparent,

brilliant, stiff

Greeting cards and high-

quality wrapping

C P P

30-120 µm

up to 120 cycles/minute


strong, transparent,

flexible

Sales package

S h r i n k f i l m

15-25 µm


transparent

Shrink wrapping

P E

25-60 µm


milky, tear-resistant

Overwrapping

Labelling

9 | 10 | 11

G o o d l o o k i n g t i g h t w r a p p i n g w i t h o u t s h r i n k

The spec i f i c techn ique fo r inser t ing the products in the wrapp ing

f i lm in combinat ion w i th our ho t kn i fe sea l ing sys tem resu l ts in a

par t icu la r l y t igh t package. A subsequent shr ink process can be

omi t ted .

E a s e o f o p e r a t i o n

The opera tor pane l i s the cent ra l input un i t fo r cont ro l commands

and se t t ings . The cur rent per fo rmance and data o f the opera t ing

s ta tus can be read on the d isp lay. An imminent shor tage o f mate-

r ia l i s repor ted v ia s igna l l ing l igh ts . When a mal funct ion occurs ,

the mach ine s tops a t once, the cause and p lace o f ma l funct ion

be ing d isp layed on-screen. The mach ine can be s topped and

res tar ted f rom severa l opera tor po in ts a t tached to the sys tem.

E x a c t , t h i n s e a l i n g s e a m

The w e a r - r e s i s t a n t , permanent l y heated

sea l ing kn ives in combinat ion w i th the

w a t e r - c o o l e d f i lm c lamps produce a

l inear and th in , but a t the same t ime h igh ly

durab le sea l ing seam. An e lec t ron ic tempera-

ture cont ro l a l lows d i f fe rent mater ia ls , such

as PP, OPP, CPP, PE f i lms as we l l as shr ink

f i lms, to be processed in d i f fe rent th icknes-

ses .

0 Heat ing e lement

1 Sea l ing kn i fe

2 Water-coo led F i lm

C lamp

3 Tef lon tape

4 Si l i cone rubber

5 Countersuppor t 34

5

01 2

KÖRA-PACKMAT wrapp ing l ines

have a modu lar des ign. Our ex tens ive

range o f s tandard mach ines , feeders

and accessor ies a l low us to assemble

an opt imum mach ine conf igura t ion

fo r your spec i f i c app l ica t ion .

Wi th appropr ia te main tenance and care , the ser v ice l i fe o f the

mach ine can be 15 years and more. A lmost a l l o f the sys tems

de l i vered over the las t 20 years are s t i l l func t ion ing today.

Our mach ines are des igned fo r opera t ion around the c lock , due

to assembly on we lded mach ine f rames, re l iab le process ing

and use o f h igh-qua l i t y s t ruc tura l components and dr i ve

e lements .

Our main ob jec t i ve in des ign ing the sys tems was to use the

min imum number o f wear ing par ts . The on ly wear ing par ts tha t

have to be rep laced a t regu lar in te r va ls a re te f lon and s i l i con

rubber coat ings in the we ld ing zone and rubber par ts in the

feeders .

Modular concept

Long service life

Machine operation

24 hours a day

Low maintenance and

wearing usage

T H E K Ö R A P A C K M A T M O D U L A R D E S I G N

12 | 13

O U R R A N G E O F M A C H I N E S

VMC 100

Our VMC 100 has se t s tandards wor ldwide wi th i t s un ique t igh t pack wi th re l iab le

h igh-qua l i t y sea ls . A compact fu l l y au tomat ic f i lm wrapp ing mach ine fo r sea l ing te le-

phone cards and lea f le ts o f the same format in f i lm. Ava i lab le as s ing le pack or in l in-

ked packs w i th or w i thout easy open per fo ra t ion .

Product fo rmat : 85 x 55 mm

Capac i ty : up to 120 cyc les/minute

F i lm: Cent re fo lded PP f i lms - f la t f i lm as an opt ion

T h e b e s t s e l l i n g t e l e p h o n ew r a p p i n g m a c h i n e i n t h e w o r l d

ca. 4400

VMC100

ca. 2700

ca.

2550

ca.

1300

600

1250

Film folding triangleOption:

ZTM - 2 Stations

LB feeder

3x400V, 50Hz, 20A

350

1000

Flighted belt conveyor

Stacking unit

Option:

Option:

Layout example VMC 100:

Can be ex tended through opt iona l

in tegra t ion e lements .

Stationery

Greeting cards

Telephone cards

CD|Video|DVD

T h e " F e r r a r i " a m o n g t e l e p h o n e c a r d w r a p p i n g m a c h i n e sO u r h i g h - p e r f o r m a n c e s y s t e m i n c o r p o r a t i n g a n e w s e a l i n g t e c h n i q u e

Stationery

Greeting cards

Telephone cards

CD|Video|DVD

The te lephone cards are wrapped a t h igh speed ind iv idua l l y o r in l inked packs w i th

or w i thout lea f le ts . In add i t ion to tha t , i t i s a lso poss ib le to produce an ind iv idua l

secur i t y sea l . The mach ine can be equ ipped wi th an overwrapp ing un i t fo r wrapp ing

in f i lm bags or cardbox boxes or fo r band ing.

Product fo rmat : 85 x 55 mm

Capac i ty : up to 300 cyc les/minute

F i lm: Cent re fo lded PP f i lms - f la t f i lm as an opt ion

CardSeal300

Layout example CardSea l300:




14 | 15

VMC 105Stationery

Greeting cards

Telephone cards

CD|Video|DVD

ca. 4100

ca.400

ca. 1900ca. 2100

ca.

3500

ca.

3800

ca.

1300

ca.

1600

ca. 700

Film folding triangle

2150

Option

collating machineZTM

PP-feederOption

Perforating knife

800

300

ca. 1000

Shingling conveyor

2000

Option

LB feeder

Manual loading (2x)

VMC105 CD

Shrink tunnelOption

For te lephone cards , s ta t ionar y, greet ing , cards , CDs and DVD boxes . Th is mach ine g ives your

products an opt imum presenta t ion wh i le main ta in ing i t s h igh f lex ib i l i t y o f use . .

Product fo rmat : VMC 105 H6: 85 x 55 mm - 240 x 140 mm, pack he ight up to 6 mm

VMC 105 H30: 85 x 85 mm - 240 x 160 mm, pack he ight up to 30 mm

but s ta r t ing f rom 12 mm as shr ink pack (up to 90 cyc les )

VMC 105 CD2: 85 x 55 mm - 240 x 160 mm, pack he ight up to 30 mm

but s ta r t ing f rom 12 mm as shr ink pack (up to 90 cyc les )

VMC 105 GC: 120 x 75 mm - 240 x 170 mm, pack he ight up to 6 mm

Capac i ty : up to 100 products (depend ing on product and fo rmat )

F i lm: OPP, CPP, PE, as cent re fo lded f i lm, opt iona l l y as f la t f i lm, shr ink f i lm

O u r v e r s a t i l e m o d e l f o r s e p a r a t i n g , c o u n t i n g a n d p a r t i -c u l a r l y t i g h t w r a p p i n g o f s m a l l - f o r m a t p r o d u c t s

Layout example VMC 105:



VM 90Stationery

Greeting cards

Telephone cards

CD|Video|DVD

T h e m o s t v e r s a t i l e m a c h i n e o f a l l : C o l l a t i n g a n d w r a p p i n g

Th is sys tem is espec ia l l y su i tab le fo r the f i lm wrapp ing o f a l l f l a t packages in the A6 to B4 fo r-

mats , such as sheets o f paper, cardboard , copy ing and ink je t labe ls , spec ia l paper fo r ink je t

pr in te rs as we l l as r ingb inder inser ts , enve lopes, brochures and assor tments .

Product fo rmat : A6 to B4, spec ia l fo rmats on request

Pack he ight : VM 90 H6: up to 6mm

VM 90 H30: up to 30mm (s tar t ing f rom 12 mm on ly as shr ink pack )

VM 90 GC: up to 6mm

Capac i ty : VM 90: up to max. 90 products (depend ing on product and fo rmat )

F i lm: OPP, CPP, PE, as cent re fo lded f i lm, opt iona l l y as f la t f i lm, shr ink f i lm

Shr ink f i lm

ca. 810

ca.

2200

ca.

810

ca.

600

ca.

3400

ca. 2900ca. 1400

ca. 4300

collating machine ZTM

LB feeder (3x)

Buffer rake (3x)

film folding triangle

Euro-punch

Printer

shingling conveyor

VM 90 wrapping machine

ca. 1150 ca. 2000

ca. 7450

LUM flap closing module

Layout example VM 90:



Labelling module

VBM 50 - banding machine

Labelling station

Folding conveyor

VFM 102 - wrapping machine

LB feeder pos. 1 or 3

LS feeder for cards

ca. 3500

ca. 6700

ca.

2300

ca.

4150

ca.

5000

Labelling from above

Labelling from below


16 | 17

VFM 102T h e s y s t e m e s p e c i a l l y d e s i g n e d f o r g r e e t i n g c a r d s

Stationery

Greeting cards

Telephone cards

CD|Video|DVD

The VFM 102 produces a wa l le t wrap a t a h igh speed o f up to 110 cyc les/minute . Th is t ype o f

wrapp ing does not produce any f i lm waste , thus requ i r ing less mater ia l cos ts .

The VFM 102 is par t icu la r l y su i ted to the wrapp ing o f g ree t ing cards .

• Card open, enve lope on page 2

• Card open, enve lope on page 4

Product fo rmat : S tandard : min . 180 x 140 mm, max. 300 x 240 mm

Spec ia l fo rmat : min . 227 x 160 mm, max. 420 x 310 mm

Capac i ty : S tandard : up to 110 cyc les/minute

Spec ia l fo rmat : up to 95 cyc les/minute

F i lm: PP f la t f i lm

Layout example VFM 102:



VRM / BM

Th is un iversa l sys tem is used fo r the f i lm wrapp ing and overwrapp ing o f d iv id ing

sheets , reg is te r sheets , le t te r enve lopes, greet ing cards , te lephone cards and s imi-

la r p roducts .

VRM 25 VRM 30

Wrapp ing capac i ty : max. 30 products /minute max. 28 products /minute

Format max. 360 x 220 mm Spec ia l fo rmats on request

Format min . : 140 x 105 mm 85 x 55 mm

Fi lm: PP, PE f i lm 30 µm

A band ing sys tem modu le tha t can be combined wi th o ther mach ines or can be

used as s tand-a lone un i t . Equ ipped wi th one or two LB f r ic t ion feeders , th is sys tem

can be used, fo r example , fo r the count ing and band ing o f pos t cards .

Wrapp ing capac i t y : 25-50 products /minute

Format max. 300 x 210 mm

Format min . : 100 x 20 mm

Fi lm: F la t f i lms, PE and shr ink f i lms

The modu lar des ign and our own des ign and deve lopment eng ineers are capab le o f

prov id ing a so lu t ion fo r a l l imag inab le app l ica t ions in the wrapp ing o f f la t p roducts .

Thus, we are ab le to combine ex is t ing modu les or to deve lop new customer-spec i f i c

des igns .

V R M 2 5 - 3 0 o v e r w r a p p i n g m a c h i n e

B M 2 5 - V B M b a n d i n g m a c h i n e s

I n d i v i d u a l / s p e c i a l s o l u t i o n s

Stationery

Greeting cards

Telephone cards

CD|Video|DVD

Film folding triangle

VRM30

Outfeed conveyor

Labelling machine

Option

Option

ca. 850

ca. 1750

ca. 700 ca. 2600 ca. 600

ca. 3900

Layout example VRM 30:



18 | 19

A C C E S S O R I E S A N D E X T E N S I O N S

The wrapp ing sys tem cons is ts o f a t leas t one f i lm sea l ing and one co l la t ing mach ine, equ ipped

wi th one or more feeders . Depend ing on the pro jec t and type o f wrapp ing, we can o f fe r op t ions

and spec ia l accessor ies .

• F l a p c l o s i n g m o d u l e fo r c rea t ion o f adhes ive fo ld over f laps

• A p p l i c a t o r fo r app l ica t ion o f adhes ive tape or do t f rom the back ing tape

• H o t - m e l t d i s p e n s e r fo r app l ica t ion o f the adhes ive tape (ho t-mel t g lue )

• L a b e l l i n g m a c h i n e fo r app l ica t ion o f a resea lab le f lap c los ing w i th adhes ive labe l

• F i l m p u n c h i n g u n i t fo r mi te r ing the fo ld f lap

• P e r f o r a t i n g k n i f e

fo r incorpora t ing an easy open per fo ra t ion

• L a b e l l i n g m a c h i n e fo r app l ica t ion o f a secur i t y sea l o r adhes ive

labe l on the f lap c los ing

• S p e c i a l s e a l i n g h e a d fo r p roduc ing a secur i t y sea l

(by u l t rasound or heat )

• P r i n t R e g i s t e r fo r p repr in ted f i lms

• S h r i n k t u n n e l i n var ious s i zes

• F i l m f o l d i n g m o d u l e wi th sea l ing un i t fo r header w i th /w i thout re in forcement s t r ip

• E u r o - p u n c h fo r header package

• L a b e l l i n g m a c h i n e fo r in fo rmat ion labe ls on the upper and lower s ide o f the package

• C o d i n g d e v i c e fo r app ly ing the "Green Dot" to the f i lm or as a symbo l

• F i l m p r i n t i n g m a c h i n e fo r thermo-t rans fer pr in t ing on the f i lm

• F i l m f o l d i n g t r i a n g l e fo r conver t ing a f la t f i lm to a cent re fo lded

F E E D E R

S e p a r a t i o n a n d F e e d i n g

We combine our wrapp ing sys tems wi th feeders f rom our own product ion or a l te rna-

t i ve ly we o f fe r s tand-a lone feeder sys tems i f what i s requ i red are separa t ing , coun-

t ing and se lec t i ve ly feed ing f la t p roducts .

Feeders are an impor tant component o f our wrapp ing sys tems - they are produced

in-house. Thus, we can re ly on many years o f exper ience.

We have a la rge product range incorpora t ing d i f fe rent funct iona l p r inc ip les su i ted

to a w ide var ie ty o f tasks Our feeders are o f fe red in the OEM vers ion a lso as s ing le

un i ts o r, a l te rnat i ve ly, we can mod i fy the s tandard modu les to su i t your spec i f i c

app l ica t ion . But tha t i sn ' t a l l - our Feeder Const ruc t ion Depar tment a lso deve lops

and de l i vers comple te sys tems, such as co l la t ing mach ines ,

labe l l ing un i ts o r feed ing and g lue ing un i ts .

L B 2 F e e d e r , u n i v e r s a l f r i c t i o n

f e e d e r , L L C f e e d e r

• Compact and robust des ign

• High magaz ine capac i t y

• Safe separa t ion , inser t ion and re f i l l i ng

• Ind iv idua l count ing wi th doub le sheet cont ro l

P i c k a n d p l a c e f e e d e r ,

H i g h - p e r f o r m a n c e v a c u u m d r u m f e e d e r ,

g r i p p e r s u c t i o n f e e d e r ,

• Robust des ign

• Adjus tab le product magaz ine

for d i f fe rent fo rmats

• Easy to use

C o l l a t i n g m a c h i n e

F e e d i n g a n d g l u e i n g u n i t

F e e d i n g a n d m a r k i n g u n i t

For more deta i led in fo rmat ion , p lease request our brochure

" F e e d e r t e c h n o l o g y " .

Feeding Systems

F r i c t i o n f e e d e r

S u c t i o n f e e d e r

C o m p l e t es y s t e m s

P L A S T I C F I L M - T H E M A T E R I A L O F T H E F U T U R E

20 | 21

• Plas t ic f i lms are t r a n s p a r e n t and show the wrapped product .

• F i lm can be prov ided wi th c o l o u r a n d h i g h - q u a l i t y p r i n t s ,

wh ich g ive i t the add i t iona l advantage o f be ing an exce l len t car r ie r o f

adver t i s ing .

• F i lm is w a t e r p r o o f and pro tec ts the product f rom mois ture .

• F i lms are t h i n and never the less r e s i s t a n t t o t e a r i n g .

• The use o f f i lm requ i res l e s s m a t e r i a l . I t enc loses the product

f l e x i b l y and adapts i t se l f read i l y to the outer contour o f the product .

• The f i lm mater ia l i s v e r y l i g h t and adds hard ly any add i t iona l we ight

to the product .

• Space-saving storage and t igh t wrapp ing so lu t ions t rans la te in to

reduced wrapping mater ia l costs.

• Saving of f reight charges s ince the add i t iona l vo lume dur ing t rans-

por t i s ins ign i f i cant , thus resu l t ing in m a x i m u m u t i l i z a t i o n o f

f r e i g h t s p a c e a long the ent i re log is t ics cha in .

• Low waste disposal charges owing to the smal l amount o f wrapp ing

mater ia l tha t has to be d isposed o f .

• F i lms not on ly a l low automat ic wrapp ing processes but a lso m i n i -

m i z e t h e p r o d u c t i o n c o s t s .

• be ing a s ing le- type mater ia l , i t can be recyc led.

• be ing made up o f carbon and water, i t can be

b u r n e d w i t h o u t l e a v i n g r e s i d u e s .

• few mater ia ls and resources are used

up, even fo r i t s p roduct ion .

• owing to i t s low vo lume, i t uses less t ranspor t space

and overa l l resu l ts in l e s s t r a f f i c .

Arguments in favour

of plastic film

Less material required

means fewer costs

Ecologically safe

No matter when,

no matter where...

We shall be glad

to show you solutions

Service

S E R V I C E A N D S A L E S

O u r w o r l d w i d e s a l e s p a r t n e r s w i l l a s s i s t y o u

i n w o r d a n d d e e d

On request they w i l l g i ve you competent adv ice . Our wor ldwide sa les par tners w i l l

take down your inqu i r y and make you a su i tab le o f fe r.

Our consu l t ing eng ineers w i th the i r long prac t ica l exper ience in mach ine bu i ld ing

look fo rward to the f i rs t contac t .

KÖRA-PACKMAT and i ts i n t e r n a t i o n a l agenc ies have a la rge number o f t ra ined

eng ineers who wi l l car r y out a l l ins ta l la t ions , repa i rs , main tenance work and

t ra in ing courses on the wrapp ing sys tems. Our ser v ice s ta f f i s in da i l y

contac t w i th cus tomers a l l o v e r t h e w o r l d . Our competent ser v ice

team wi th i t s comprehens ive s tock o f components qu ick ly prov ides you

wi th spare par ts and wear par ts . In E u r o p e and the U S , in most cases

wi th in 24 hours . In A s i a , too , we are represented in S ingapore th rough

our own o f f i ce . Our ser v ice o f f i ce sh ips d i rec t l y and rap id ly f rom our

ex tens ive s tock o f spare par ts w i th in 24 hours .

We are represented in S ingapore and Ch ina through our

own o f f i ces . The addresses o f our in te rnat iona l agenc ies

can be found a t :

w w w . k o e r a - p a c k m a t . d e

w w w . k o r a - p a c k m a t . c o m

We shall be happy to give

you advice...

KÖRA-PACKMAT

Maschinenbau GmbH

Gewerbest raße 4

78667 V i l l ingendor f

Germany

Phone: +49(0 )741/9283-0

Fax: +49(0 )741/9283-30

E-Mai l : sa les@koera-packmat .de

www.koera-packmat .de

MünchenStuttgart

Zürich

Singen

Vil l ingendorfFreudenstadt

Oberndorf

Rottwei l

Ulm

Offenburg

StrasbourgSchramberg

Karlsruhe

A81

N3N1

Basel

34

A8

B14

B14

B27

Donaueschingen

B27

Reutl ingen

Tutt l ingen

B14

B311

Stockach

Freiburg

B31A5

Dis tances to V i l l ingendor f :S tu t tgar t A i rpor t : 100 kmZur ich A i rpor t : 115 kmStrasbourg A i rpor t : 110 km La

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W E L C O M E

Feeder and Feeding Systems - Köra Packmat

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