FAM 10 FAM 10/15 - HYDAC

FAM 10 FAM 10/15

FluidAqua Mobil Operating and maintenance instructions, part

1/2 English (translation of original instructions)

Keep for future reference.

Document no.: 4170097b (Valid for FAM-xx-x-x-x-xx-x-C-x-x)

Imprint

FAM 10, Instructions, part 1/2 en-US / 72

BEWA FAM10-15 1-2 4170097b en-us 2018-05-23.docx 2018-05-23

Imprint



Imprint

Publisher and responsible for the content: HYDAC FILTER SYSTEMS GMBH Postfach 1251 66273 Sulzbach / Saarland Germany Phone: +49 6897 509 01 Fax: +49 6897 509 846 E-mail: [email protected] Homepage: www.hydac.com Court of Registration: Saarbrücken, HRB 17216 Executive directors: Mathias Dieter,

Dipl.Kfm. Wolfgang Haering

Documentation Representative

Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Phone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: [email protected]

© HYDAC FILTER SYSTEMS GMBH

All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely. All details are subject to technical modifications. Technical specifications are subject to change without notice.

Content



Content

Imprint ............................................................................................................ 3

Documentation Representative ................................................................... 3

Content .......................................................................................................... 4

Preface ........................................................................................................... 6

Technical Support ........................................................................................ 6 Product modification .................................................................................... 6 Warranty ...................................................................................................... 6 Using the documentation ............................................................................. 7

General safety information .......................................................................... 8

Hazard symbols ........................................................................................... 8 Signal words and their meaning in the general safety information and instructions ........................................................................................... 9 Structure of the general safety information and instructions ...................... 10 Observe regulatory information ................................................................. 10 Proper/Designated Use ............................................................................. 11 Improper Use or Use Deviating from Intended Use ................................... 13 Qualifications of personnel / target group .................................................. 14 Wear suitable clothing ............................................................................... 16 Stoppage in an emergency (EMERGENCY STOP) ................................... 16

Unpacking the unit ...................................................................................... 16

Transporting the unit .................................................................................. 17

Transporting with a forklift .......................................................................... 17 Transporting with a crane .......................................................................... 18 Transporting by train / truck ....................................................................... 18

Checking the scope of delivery ................................................................. 19

Description of unit ...................................................................................... 20

Unit designs ............................................................................................... 20 Servicedescription ..................................................................................... 21

Description of function ............................................................................... 22

Cleaning in Bypass Flow ........................................................................... 24 Purifying and transferring by pumping ....................................................... 24 Unit system components ........................................................................... 25

Unit dimensions .......................................................................................... 27

Stationary version ...................................................................................... 27 Mobile version ........................................................................................... 28

Hydraulicdiagram ........................................................................................ 29

Unit setup and connection ......................................................................... 31

Content



Setting up the unit ...................................................................................... 31 Connection overview ................................................................................. 32 Notes on pipes and hoses ......................................................................... 33

Connecting the inlet (IN) ......................................................................... 35 Connecting the outlet (OUT)................................................................... 35

Preparing the Vacuum Pump ..................................................................... 36 Filling up the rotary vane vacuum pump ................................................. 36

Electrical connection of the unit ................................................................. 37 Rotating field .......................................................................................... 37

Operating Elements on the FAM ................................................................ 39

Switching on / switching off / commissioning and error messages ...... 40

Performing Maintenance ............................................................................ 41

Function testing of the fault indicator lamp ................................................ 44 Change the air filter ................................................................................... 44 Testing the AquaSensor ............................................................................ 44

Cleaning the suction strainer..................................................................... 45

Rotary vane vacuum pump components .................................................. 46

Performing an oil change ........................................................................... 46 Replacing the Air De-oiling Element .......................................................... 47

Replacing the filter element on the fluid filter .......................................... 48

Maintaining the oil mist separator (optional) ............................................ 53

Replacing the filter element on the oil mist separator ................................ 55

Testing the float switch in the oil pan ....................................................... 56

Checking the level sensor of the vacuum column ................................... 57

Locating spare parts ................................................................................... 59

FAM 10 ...................................................................................................... 59 Fluid filter (OLF 5) ...................................................................................... 59 Rotary vane vacuum pump ........................................................................ 59

Taking the unit out of operation ................................................................ 61

Disposing of the unit .................................................................................. 61

Technical data ............................................................................................. 62

Appendix ..................................................................................................... 64

Contact Customer Service / Service .......................................................... 64 Model Code ............................................................................................... 65 Explanation of terms and abbreviations ..................................................... 66 Index .......................................................................................................... 68

Preface



Preface

These operating instructions were made to the best of our knowledge. Nevertheless and despite the greatest care, it cannot be excluded that mistakes could have crept in. Therefore please understand that, in the absence of any provisions to the contrary hereinafter, our warranty and liability – for any legal reasons whatsoever – are excluded in respect of the information in these operating instructions. In particular, we shall not be liable for lost profit or other financial loss. This exclusion of liability does not apply in cases of intent and gross negligence. Moreover, it does not apply to defects which have been deceitfully concealed or whose absence has been guaranteed, nor in cases of culpable harm to life, physical injury and damage to health. If we negligently breach any material contractual obligation, our liability shall be limited to foreseeable damage. Claims due to Product Liability shall remain unaffected.

Technical Support Contact our technical sales department if you have any questions on our product. When contacting us, please always include the model code, serial no. and part no. of the product: Fax: +49 6897 509 9046 E-mail: [email protected]

Product modification We would like to point out that changes to the product (e.g. purchasing options, etc.) may result in the information in the operating instructions no longer being completely accurate or sufficient. After modification or repair work that affects the safety of the product has been carried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician. Please notify us immediately of any modifications made to the product whether by you or a third party.

Warranty For the warranty provided by us, please refer to the terms of delivery of HYDAC FILTER SYSTEMS GMBH. You will find these under www.hydac.com -> General terms and conditions.

http://www.hydac.com/

Preface



Using the documentation

Note that the method described for locating specific information does not release you from your responsibility of carefully reading all these instructions prior to starting the unit up for the first time and at regular intervals in the future.

What do I want to know? I determine which topic I am looking for. WHERE can I find the information I’m looking for? The documentation has a table of contents at the beginning. There, I select the chapter I'm looking for and the corresponding page number.

deHYDAC Filtertechnik GmbHBeWa 123456a de

Seite x

Produkt / Kapitel

200x-xx-xx

The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed.

Chapter description

Page number Edition date

Document language

Documentation no. with index/

file name

General safety information




The unit was built according to the statutory provisions valid at the time of delivery and satisfies current safety requirements. Any residual hazards are indicated by general safety information and instructions and are described in the operating instructions. Observe all safety and warning instructions attached to the unit. They must always be complete and legible. Do not operate the unit unless all the safety devices are present. Secure the hazardous areas which may arise between the unit and other equipment. Maintain the unit inspection intervals prescribed by law. Document the results in an inspection certificate and keep it until the next inspection.

Hazard symbols These symbols are listed for all general safety information and instructions in these operating instructions which indicate particular dangers to persons, property or the environment. Observe these instructions and act with particular caution in such cases. Pass all safety information and instructions on to other users.

General hazard

Danger due to electrical voltage / current

Exposed electrical components Danger of electrical shock

Danger due to operating pressure




Risk of burns due to hot surfaces

Substances that are health hazards or irritants

Signal words and their meaning in the general safety information and instructions

DANGER DANGER – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result lethal or serious injury.

WARNING WARNING – The signal word indicates a hazardous situation with a medium level of risk, which, if not avoided, can result lethal or serious injury.

CAUTION CAUTION – The signal word indicates a hazardous situation with a low level of risk, which, if not avoided, can result in minor or moderate injury.

NOTICE NOTICE – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property.




Structure of the general safety information and instructions All warning instructions in this manual are highlighted with pictograms and signal words. The pictogram and the signal word indicate the severity of the danger. Warning instructions listed before an activity are laid out as follows:

HAZARD SYMBOL

SIGNAL WORD

Type and source of danger

Consequence of the danger

Measures to avert danger

Observe regulatory information Observe the following regulatory information and directives:

• Legal and local regulations for accident prevention.

• Legal and local regulations for environmental protection.

• Country-specific regulations, organization-specific regulations.




Proper/Designated Use Use the unit only for the application described in the following. The FAM is for dewatering, filtering and degassing hydraulic and lubricating oils. In addition, it removes free water, emulsified water and a large percentage of the water found in solution. Intended use of the product also extends to the following:

• Observing all instructions contained in the instruction manual.

• Performing inspection and maintenance work.




Depending on the version (see model code), the FAM may only be used for the following media (see model code):

FAM

type

Sui

tabl

e op

erat

ing

med

ium

Sea

ling

mat

eria

l

Hos

es

FAM-xx-M-…

Mineral oil, tested with mineral oil. Mineral oils acc. to DIN 51524 Gear oils acc. to DIN 51517, 51524 Other hydraulic and lubrication oils which require or are compatible with NBR seals

NBR NBR

FAM-xx-I-… Insulation oil*, checked with (e.g. Shell Diala). Mineral oils acc. to DIN 51524 Gear oils acc. to DIN 51517, 51524 Other hydraulic and lubrication oils which require or are compatible with NBR seals

NBR NBR

FAM-xx-B-… Biologically tested with fast-biodegrading fluid on an ester basis. Synthetic ester (HEES) DIN 51524/2 Vegetable oils (HETG, HTG) Hydraulic and lubrication oils which require or are compatible with Viton seals.

FKM (FPM, Viton®)

NBR

FAM-xx-X-… HFD-R fluids, tested with (e.g. Fyrquel). Not for phosphate esters that require EPDM seals.

FKM (FPM, Viton®)

UPE/PE-PA

*Note that the unit must only be operated on transformers which are not operational and not connected to the power supply.




Improper Use or Use Deviating from Intended Use

DANGER

Danger due to unanticipated use of the unit

Bodily injury and damage to property will result when operated improperly.

Never operate the unit in potentially explosive atmospheres.

The unit is only to be used with permissible media.

NOTICE

Impermissible operating conditions

The unit will be damaged

The unit may be used only in connection with the media mentioned below.

Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. This risk is borne solely by the owner. Improper use may result in hazards and/or will damage the unit. Examples of improper use:

• Operation in potentially explosive atmospheres.

• Operation with a non-approved medium.

• Operation under non-approved operational conditions.

• Operation when the safety devices are defective.

• Modifications to the power unit made by the user or purchaser.

• Inadequate monitoring of parts that are subject to wear and tear.

• Improperly performed repair work.




Qualifications of personnel / target group Persons who work on the power unit must be aware of the associated hazards when using the power unit. Operating and specialist personnel must have read and understood the operating instructions, in particular the general safety information, and applicable regulations before beginning work. The operating instructions and applicable regulations are to kept so they are accessible for operating and specialist personnel. These operating instructions are intended for: Operating personnel: such persons have been instructed in power unit operation and are aware of potential hazards due to improper use. Specialist personnel: such persons with corresponding specialist training and several years' work experience. They are able to assess and perform the work assigned to them, they are also able to recognize potential dangers.




Activity Person Knowledge

Transport / storage Forwarding agent Specialist personnel

• Proof of knowledge of cargo securing instructions

• Safe handling/operation of hoisting and lifting equipment

Hydraulic / electrical installation, first commissioning, Maintenance Troubleshooting repair, Decommissioning Disassembly

Specialist personnel

• Safe handling/use of tools

• Fitting and connection of hydraulic lines and connections

• Fitting and connection of electrical lines, electrical machinery, sockets, etc.

• Checking the phase sequence

• Product-specific knowledge

Operation Operations control

Specialist personnel

• Product-specific knowledge

• Knowledge about how to handle operating media.

• Knowledge about contamination due to solids and water

Disposal Specialist personnel

• Proper and environmentally-friendly disposal of materials and substances

• Decontamination of contaminants

• Knowledge about reuse

Unpacking the unit



Wear suitable clothing Loosely worn clothing increases the danger of getting caught or wound up in rotating parts and the danger of getting snagged on projecting parts. You can be severely injured or killed.

• Wear close-fitting clothing.

• Do not wear any rings, chains or any other jewelry.

• Wear work safety shoes.

Stoppage in an emergency (EMERGENCY STOP) In the event of an emergency, turn the main switch by 90° in a counter-clockwise direction to shut down the entire unit. The entire unit downstream of this switch is voltage-free and depressurized.

Normal pressure is restored to the vacuum column after ≈ 1 minute.

Unpacking the unit

Before delivery, the FAM is inspected for leaks and proper functioning at the factory, then carefully packed for shipment. When receiving and unpacking the unit, check it for damage in transit. Dispose of the packaging material in an environmentally friendly manner.

Transporting the unit




CAUTION

High empty weight (> 300 kg depending on version)

Danger of bodily injury

Use at least 2 persons to shift the mobile unit.

NOTICE

Using components for pushing/pulling

The unit will be damaged.

Never use the components to push or pull the unit. Use only the grips provided for shifting.

Drain the unit completely before transport. Seal off the inlets and/or outlets. Shift the FAM manually using the rollers. When doing so, use only the grips provided on the FAM frame for pushing. Before shifting the unit, make sure to release the hand brake on the steering rollers. Once the FAM is in its new position, actuate the hand brake on the steering rollers.

Transporting with a forklift Use the lift eyes when transporting the unit with a forklift.




Transporting with a crane The unit has four eyelets on the frame for fastening lifting accessories.

NOTICE

Unsuitable lifting accessories

The unit will be damaged / Components will be damaged / destroyed

Use only suitable lifting accessories to raise or lash the unit. Take care to ensure that the lifting accessories do not cause any

pressures to be brought to bear against the components on the unit.

Transporting by train / truck For transport by rail or truck, supports must be placed under the mobile unit so that the rollers are subjected to no load pressure. The unit is to be secured with suitable belts.

Checking the scope of delivery



Checking the scope of delivery

Upon receiving the FAM check it for any damage in transit. The FAM may not be set up and installed unless it is in perfect order. Any damage in transit is to be reported to the forwarding agent or the department in charge immediately; the unit may not be commissioned until this damage is properly remedied. The following items are supplied:

Qty Designation

1 FluidAqua Mobil, ready for connection with suction and pressure hose

1

Technical documentation consisting of: - Operating and maintenance instructions, Part 1/2 - Operating and maintenance instructions, Part 2/2 - Electrical circuit diagram - Additional documents - Report / Certificate - CE declaration of conformity

1 Vacuum pump oil, 1 liter

1 Control cabinet key

1 Adapter set, metric --> Inch, (see page 32)

Description of unit



Description of unit

The FluidAqua Mobil was developed for the dewatering, filtration and degassing of hydraulic and lubricating oils. It removes free water, emulsified water and a large percentage of the water to be found in solution. The integrated fluid filter ensures an efficient separation of solid particles. The drying and degassing of the medium is achieved by the negative pressure in the vacuum column.

Unit designs

Stationary (FAM-xx-x-1-…) Mobile (FAM-xx-x-2-…)

In comparison to the stationary version, the mobile version of the FAM has: - 2 casters, 2 fixed casters

- Suction hose, length 5 m

- Return hose, length = 5 m

- Connection cable, electric, length 10 m

Description of unit



Servicedescription The FluidAqua Mobil is able to dewater authorized fluids down to a water content of less than 100 ppm and transformer oils down to less than 10 ppm. As an approximate guideline, the dimensioning of the FluidAqua Mobil can be defined in accordance with the tank volume. Tank volume in liters Filter Size

< 2,000 FAM5

1,000 – 7,000 FAM10/15

7,000 – 15,000 FAM25

15,000 – 25,000 FAM 45 / FAM 45E

25,000 – 35,000 FAM60

35,000 – 45,000 FAM 75 / FAM 75E

> 45,000 FAM95 Generally speaking, however, it must be taken into account that the design depends on the application, the fluid and the ambient temperature, the fluid amount and the water input into the system. These exercise a great influence over the dewatering performance. It is for that reason that the specifications can serve only as a starting point. The dewatering performance is dependent upon: Dewatering

performance

Water content

Fluid temperature

Detergent additives

Volumetric flow of the FAM

Description of function




AS

M

M

M

CS

M

OUT IN

1629

2827*

6*

5

13

14

15

25

7

24

26

3

2

1

20*

21*

23*

22*

* Option

Option Contamination Sensor

9

4

8 30

19

19

19

10

11

Connect up the power unit in bypass flow with the tank that is to be cleaned. After the unit is switched on, the filling pump (3) begins to convey the fluid from the tank through the suction filter (1) into the vacuum column (5) . The vacuum pump (16) sets up the negative pressure in the vacuum column (5) required for dewatering and degassing. The negative pressure is regulated using the negative pressure setting (14), measured continuously using the negative pressure sensor (15) and displayed on the control panel in the control cabinet. The fluid percolates downwards in the vacuum column over a special tower packing and collects in the lower area. The evacuation pump (7) switches on after the Max [19, center] level is reached. As a result of the higher flow rate of the evacuation pump, the filling level in the vacuum column drops up to the Min [19, bottom] level. Once this is reached, the return valve (2/2-way solenoid valve) (26) opens and a partial volume flow is returned into the vacuum column. The return valve (2/2-way solenoid valve) (26) closes the again after the Max [19, center] level is reached. Air is drawn in through the air filter (13) as a result of the negative pressure in the vacuum column (5). In the counter flow, this air absorbs the moisture of the fluid and is then drawn off by the vacuum pump (16) through an oil mist separator (17).




Using the AquaSensors (2) installed, the saturation level of the fluid drawn in is measured and displayed on the control panel. The saturation level indicates what percent of maximum possible water is dissolved in the oil. A value of 0% would indicate water-free oil and 100% would mean oil that is completely saturated with water. It is possible to use the saturation level to control the power unit. All of the functions on the control panel can be selected, except for the regulation of the vacuum pressure. The electrical control of the Siemens S7 series monitors the functioning of the unit. Malfunction and error messages are displayed in plain text in the correspondingly available national language. All E-STOP messages will lead to a direct switch-off of the unit. After the FluidAqua Mobil is shut down using the control panel, the filling pump and the rotary vane of the vacuum pump, and the supply pump in the existing ContaminationSensor, are switched off. Exception: If the heater is switched on, then a cooling phase of 60 seconds will intervene during which the heater is first shut off. Afterwards, all of the pumps will be switched off, except for the evacuation pump. Afterwards, all of the pumps will be switched off, except for the evacuation pump. The evacuation pump runs until the Min (19, bottom) filling level in the vacuum column is reached. The run-down phase status is shown in the display. The unit is switched off when the Min (19, bottom) filling level in the vacuum column is reached. The water that is absorbed is expelled as water vapor from the rotary vane vacuum pump.




Cleaning in Bypass Flow The FAM is connected with suction and pressure lines to the tank and cleans the medium found there in continuous operation.

Purifying and transferring by pumping The FAM is connected to the contaminated oil tank with the suction hose and pumps the fluid into the tank for the purified oil while cleaning it at the same time.

(A) = Waste oil tank

(B) = Pure oil tank The fill level of the clean-oil tank is to be monitored constantly during this process to prevent overfilling. You achieve permanently better levels of purity by operating the system continuously in bypass flow.




Unit system components




Item Designation 1 Suction screen 2 AquaSensor AS1000 3 Filling pump 4 Non-return valve 5 Vacuum column 6 Heater (Option) 7 Evacuation pump 8 Non-return valve at the outlet (OUT) 9 Fluid filter for separating solid particles 11 Fluid filter drainage 13 Air filter and dryer 14 Needle valve for vacuum setting 15 Pressure sensor for vacuum measurement 16 Vacuum pump 19 Vacuum column level sensor 24 Float switch, oil pan 25 Vacuum column drainage 27 Temperature sensor (optional for heater) 28 Vacuum pump drainage 29 Level sensor for vacuum pump 30 Ball valve at the inlet (IN) 40 Switch cabinet 41 Main switch / E-STOP 42 Fault indicator lamp 43 Control panel 44 SensorMonitoring Unit SMU1200 (optional) 45 Cable holder 46 Hose retainer 51 Caster with immobilization brake 52 Rigid caster 55 Sliding grip

Unit dimensions



Unit dimensions

The different versions of the FAM series have the following illustrated dimensions.

Stationary version

Unit dimensions



Mobile version

Hydraulicdiagram



Hydraulicdiagram

Hydraulicdiagram



Item Designation 1 Suction screen 2 AquaSensor AS1000 3 Filling pump 4 Non-return valve 5 Vacuum column 6 Heater (Option) 7 Evacuation pump 8 Non-return valve at the outlet (OUT) 9 Fluid filter for separating solid particles 10 Differential pressure switch for filter monitoring 11 Fluid filter drainage 13 Air filter and dryer 14 Needle valve for vacuum setting 15 Pressure sensor for vacuum measurement 16 Vacuum pump 19 Vacuum column level sensor 20 Pump to the ContaminationSensor CS1000 (optional) 21 ContaminationSensor CS1000 (optional) 22 Pressure relief valve CS1000 (optional) 23 Pressure relief valve CS1000 (optional) 24 Float switch, oil pan 25 Vacuum column drainage 26 Return valve 27 Temperature sensor (optional for heater) 28 Vacuum pump drainage 29 Level sensor for vacuum pump 30 Ball valve at the inlet (IN)

Unit setup and connection




CAUTION

Rotary vane vacuum pump

Hazardous to health

Always make sure there is sufficient ventilation in the surrounding area of the unit.

Air coming out of the rotary vane vacuum pump can contain particles of vacuum pump oil and/or the fluid. Depending on the composition of the oil and the composition of the gas, there is a danger of damage to health if the emergent gas is inhaled over an extended period of time.

Setting up the unit Observe the following points when setting up the unit:

• Set up the unit horizontally on a level surface. Special mounting is not required.

• Lock the immobilization brakes on the wheels to avoid unintended movement of the unit.

• Set up the unit directly beside the tank that is to be cleaned. Observe the maximum permitted suction pressure.

• Make sure to note the ambient temperature on type label of the unit.

• Ensure that the main switch is freely accessible at all times.

• Keep an area of at least 0.8 m around the unit free for maintenance purposes.

• Make sure that the control panel is always freely accessible and that the control cabinet can be opened fully.




Connection overview The stationary and mobile FAM versions have different scopes of delivery. The stationary FAM has positions 1-4, while the mobile FAM also has positions 5-8.

Item

1 FAM inlet connector 28L / M36x2 (external thread)*

2 Adapter Adapter G1 A (external thread)**

3 FAM outlet connector

18L / M26x1.5 (external thread)*

4 Adapter Adapter G1/2 A (external thread)**

5 Suction hose connection

28L / M36x2 (internal thread)***

6 Adapter Adapter G1 A (external thread)**

7 Pressure hose connection

18L / M26x1.5 (female thread)***

8 Adapter Adapter G1/2 A (external thread)**

*) Connection type D in accordance with ISO 8434-1 series L (corresponds to ISO 12151, form S, series L)

**) Stud end according to ISO 1179-2 (form E)

*** )Connection type N in accordance with ISO 8434-4 series L (corresponds to ISO 12151, form SWS, series L)




Notes on pipes and hoses

NOTICE

Non-permitted pressure at the inlet IN / outlet OUT

Failure malfunction

Determine the pressure to be anticipated at the inlet/outlet with the prescribed values.

Note that the cross-section of the connected hoses/piping must be at least as large as the cross-section of the inlet/outlet port sizes. In order to keep the pressure loss as low as possible, use as few screwed fittings as possible. Connect all connectors to the unit without initial stress. The pressure at the inlet Pe / outlet Pa depends on the height differential between the FAM fluid surface in the tank port (aspiration height ∆P(height)) and the line losses (∆P(line)). If the FAM is above the fluid surface in the tank, determine the pressure as follows:

Pe = -∆P(height) -∆P(line)

Pa = -∆P(height) +∆P(line) If the FAM is below the fluid surface in the tank, determine the pressure as follows:

Pe = +∆P(Height) -∆P(Line)

Pa = +∆P(height) +∆P(line) Caution: Pe perm/Pa perm refers to the inlet/outlet FAM without hose. The respective values for Pe perm/Pa perm can be found in the technical data on page 62.

Estimate the pressure loss ∆P(height) as follows:∆P(height)[bar] = h/10. Here, h refers to the distance between the inlet (IN) / outlet (OUT) on the FAM and the fluid surface in the tank

The pressure differential in a hydraulic line (∆P(line)) depends on the following:

• Flow rate

• Kinematic viscosity

• Pipe dimensions

• Fluid density




The pressure loss in straight pipes (∆P(line)) can be calculated as follows:

Δp ≈ 6.8 * L / d4 * Q * V * D Δp = Pressure differential in [bar]

L = Pipe length [m]

d = Internal pipe diameter [mm]

Q = Flow rate [l/min]

V = Kinematic viscosity [mm²/s]

D = Density [kg/dm³] Mineral oil-based hydraulic oil has a density of ≈ 0.9 kg/dm³.

The density (D) is: Mineral hydraulic oil HLP 0.85 … 0.90 kg / dm³

Phosphate ester HFDR 1.00 … 1.10 kg / dm³

Insulation oil 0.90 … 1.00 kg / dm³

Lubricating oil 0.90 … 0.95 kg / dm³ Find the flow rate in chapter "Technical data" on page 62. Additional threaded connections and pipe bends increase the pressure differential and must be taken into account. Keep the height difference between the pump and the oil level in the tank as low as possible. Avoid constrictions in the connected hoses. They compromise output and increase the risk of cavitation. Make sure that no tension or vibrations are carried over to the pump or filter housing when the pipes are connected. Use hoses or expansion joints if necessary.




Connecting the inlet (IN) The maximum permitted pressure Pe perm at the inlet to the FAM can be found in the technical data. Use a negative pressure-resistant, flexible hose or a pipe for the suction-side connection. Note that the cross-section of the connected hoses/piping must be at least as large as the cross-section of the inlet/outlet port sizes. The shape of the tank connection should be set up in such a way that it will always be lower than the level of the oil.

NOTICE

Contamination too high

The unit will be damaged

Do not prime directly at the bottom of the tank Do not prime in the sump Never prime without a built-in suction screen

The greatest contamination is found on the bottom of the tank. All impurities and other particles are deposited on the bottom of the tank. All impurities and other particles are deposited on the bottom of the tank.

Connecting the outlet (OUT)

The maximum permitted pressure at the outlet Pa perm can be found in the technical data.

NOTICE

Connection OUT closed off

The FAM switches over to error mode

Check to be sure that all of the locking fixtures at the inlet/outlet are in "open" position each time before start-up.

To prevent air from entering the medium, make sure that the pressure hose with lance is always below the oil level in operation.




Preparing the Vacuum Pump The rotary vane vacuum pump is not filled with oil at the time the FAM is delivered. A sufficient amount of vacuum pump oil for the initial filling is included in the scope of delivery.

NOTICE

Operation without vacuum pump oil

The rotary vane vacuum pump will be destroyed

The rotary vane vacuum pump requires oil as its operating medium. Check the oil level before start-up, refilling with vacuum pump oil if

necessary.

The maximum filling volume for vacuum pump oil is 0.3 liters. The oil level is monitored automatically by the integrated float switch while the FAM is in operation. A message will appear on the control panel when the MIN MAX filling level has been reached.

Filling up the rotary vane vacuum pump Remove the safety screw for the plug at the level switch (1). Remove the plug (2) for the level switch. Unscrew the level switch (3) from the vacuum pump. Fill up with vacuum pump oil through the filling nozzle (4) . Check the oil level through the inspection glass (5). For trouble-free operation, we recommend a filling level centered between the MIN and MAX markings. The suction strainer is re-mounted in reverse order.

12

34

5




Electrical connection of the unit

DANGER

Exposed electrical components in the switch cabinet

Danger of fatal injury due to electric shock

Any work involving the electrical system may only be done by a properly trained, certified electrician.

The electrical connection of units without connection plugs to the power supply module may be performed only by a technician with corresponding knowledge and skills. Make sure that the voltage and frequency specifications on the FAM type label correspond to the existing mains voltage. If a plug is present on the FAM or if a plug is mounted, then the FAM is to be operated from a correspondingly fused socket.

The electrical data on the type label of the unit is binding, not that on the type label of the control cabinet.

Rotating field

Make sure there is a clockwise rotating field. If this is not the case, then the phases can be rotated in the 16A/32 A connection plug with the aid of the phase changing switch in the plug. In the 63A version and units without a connector (60 Hz version), both phases on the terminal block X0 (e.g. L1 and L2) must be switched.




A phase sequence relay checks the correct phase sequence after switch-on. In the event of an incorrect phase sequence, error message no. 29 is shown on the control panel. Additional details can be viewed in part 2/2 of the Operating and maintenance instructions.

Operating Elements on the FAM



Operating Elements on the FAM

The following operating elements are to be found on the FAM:

Item Description

A Main switch with E-STOP function

B Alarm signal lamp (yellow)

C Control panel (for details see Operation and Maintenance Instructions, part 2/2)

D Needle valve to set the pressure in the vacuum column

E SensorMonitoring Unit SMU1200 (optional) (See the appropriate operating instructions for details)

Switching on / switching off / commissioning and error messages



Switching on / switching off / commissioning and error messages

Details on switching on/off, commissioning and error messages/troubleshooting can be found in the Operation and Maintenance Instructions, part 2/2.

Performing Maintenance




Before performing any maintenance work, pull out the plug on the FAM and wind up the power cord to prevent the unit from being switched on again. The Unit is to be disconnected from the power supply and protected against being inadvertently switched back on when performing any maintenance, servicing, inspection or repair work. Once maintenance work is complete, check that the safety devices are still working properly. Any screwed fittings which have been undone/removed are to be checked to see that they have been properly resecured.

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FAM

Check the FAM for any leaks (visual check). - X

Check the screwed fittings to see that they have been properly resecured.

- X

Inspection of the measurement technology / Pressure sensor in the vacuum column / Differential pressure manometer on the fluid filter / AquaSensor on connection IN / ETS on the vacuum column (optional)

- X

Check the fault indicator lamps / perform a lamp test 44 X

Change the air filter 44 X

Clean the suction strainer. 45 X

Replacing the vacuum column level sensor (See retrofit instructions UA 4284625, included in the scope of delivery of the

X




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spare part)

Vacuum pump

Checking the oil level - X

Changing oil 46 X

Replacing the Air De-oiling Element 47 X

Check and clean the ventilator hood - X

Emptying / filling pump

Check and clean the ventilator hood - X

Fluid filter

Changing the filter element 48 X

Emptying and cleaning the filter housing - X

Oil mist separator (optional)

Changing the filter element 53 X

Electric System

Check cable conduits for damage, replacing as necessary

- X

Measure the engine power consumption of all engines and compare the values with the type label t

- X

Testing the AquaSensor - X

Perform electrical safety inspection in accordance

- X




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with DIN VDE 0702 and/or corresponding national regulation.

Measure power consumption of the heater and compare values with type label (applies only to versions with integrated heater)

- X

Function Test

Testing the oil pan float switch 53 X

Checking and cleaning the vacuum column level sensor

57 X

Completely replace all of the hoses after 5 years. The pictures and illustrations in the descriptions are examples. They do not represent all of the different product variants.




Function testing of the fault indicator lamp To perform the function test of the fault indicator lamp, follow these steps: 1. Switch the unit on using the main switch (A).

2. An automatic lamp test is conducted after the unit has been switched on. The fault indicator lamp (B) lights up briefly during this test.

3. The function test of the fault indicator lamp has been completed.

Change the air filter Replace the air filter (1) every six months. If you are operating the unit in a very dusty/damp environment, the replacement interval is accordingly shorter. 1. Manually unscrew the air filter (1).

2. Dispose of the air filter in an environmentally friendly manner.

3. Manually screw on the new air filter (1) and tighten this manually until secure.

4. The air filter replacement has been completed.

Testing the AquaSensor Check the AquaSensor annually with the calibration and adjustment set (HYDAC p/no. 3122629). Replace the AquaSensor if it exhibits great deviations. The part no. can be found in the spare parts list.

Cleaning the suction strainer



Cleaning the suction strainer

NOTICE

Operation without a suction strainer

The pump will be destroyed

The unit may not be operated without the suction strainer. Clean the suction screen regularly.

To protect the pump from coarse contamination particles and other foreign bodies, a dirt trap with a strainer insert is fitted at the pump inlet. Clean the suction strainer at regular intervals. To install / dismount the suction screen, proceed as follows: 1. Unscrew the screw plug (1)

counterclockwise using an open-jaw wrench.

123

2. Remove and clean the sieve insert (3).

3. To clean the suction screen, wash it out with solvent and then dry it using compressed air.

3. Check the sieve insert (3) and seal ring (2) on the screw plug for damage and, if necessary, replace it.

4. Install the sieve insert (3).

5. Turn the screw plug (1) clockwise manually. Tighten the screw plug (1) using the open-jaw wrench.

6. After commissioning, check the suction strainer fittings for leaks.

Rotary vane vacuum pump components




l

ma i

g

h

d

c

k

Item Designation

a Oil filler neck

c Oil drain

d Oil sight glass

g Oil separator

h Suction port connection

i Gas outlet

k Safety screw on the plug

l Plug for the level sensor

m Level switch in the vacuum pump The following descriptions are in reference to these positions.

Performing an oil change The first oil change must take place after 100 operating hours. This increases the interval to approx. 3000 hours or every six months.




The vacuum pump must be at operating state temperature when the oil is changed: Put the FAM into operation for 10 minutes. Switch off the FAM at the main switch. Wait until the pressure in the vacuum column has reached the atmospheric pressure (≈ 1000 mbar absolute). To perform these tasks, you will need the following tools and equipment:

• Compressor oil (for part no., see the spare parts list)

• Maintenance set, comprising oil filter, air deoiling element, ventilation cover seal (for the part No., see spare parts list)

• Fork wrenches SW 27 / SW 32 To change the oil, proceed as follows:

1. Put a suitable container in place to catch the used oil.

2. Open the oil drain (c) and allow the used oil to drain into the container. Dispose of the used oil properly.

3. Close the screw plug when the flow of oil diminishes. Let the pump run again briefly for a few seconds,

4. Open the plug screw once again and drain off the remaining oil.

5. Screw in the plug screw and tighten it firmly.

6. Remove the oil filter and dispose of it properly.

7. Install the new oil filter.

8. Fill in fresh vacuum pump oil through the oil filling screw plug (a). Ensure that the level is in the middle between the MIN and MAX (d) markings. For details, refer to the section "Filling up the rotary vane vacuum pump" on page 36..

Replacing the Air De-oiling Element Oil mist or increased electricity consumption by the drive engine (response of the engine protection switch) are signs of a soiled air de-oiling element. To replace the air de-oiling element, proceed as follows: 1. Remove the ventilation cover (i) from the oil separator (g) 2. Undo the screw in the middle of the filter spring, but do not remove this. 3. Press the filter spring down and rotate it out of the depression. 4. Remove the filter spring from the oil separator(g). 5. Pull the air de-oiling element out of the oil separator (g). 6. Make sure that the new air deoiling element is provided with a new O-

Replacing the filter element on the fluid filter



ring. 7. Install the air de-oiling element in such a way that the opening is

situated correctly in the holder in the oil separator (g). 8. Ensure that the tip of the screws in the center of the filter spring

protrudes ≈ 2 – 5 thread turns out of the filter spring. 9. Install the filter spring in such a way that the ends are secured to

prevent them from slipping by lugs in the receptacles in the oil separator (g) and the tip of the screw engages in the recess of the air de-oiling element.

10. Tighten the screw in the filter spring until the head of the screw impacts against the spring steel sheet.

11. Make sure that the seal under the ventilation cover (i) is clean and undamaged. Replace the seal if necessary.

12. Fasten the ventilation cover (i) with seal and hexagon-head screws to the oil separator (g).

The air de-oiling element becomes saturated with oil during operation. A slight lowering of the oil filling level after the air de-oiling element has been replaced is therefore quite normal.


As soon as the error message "change fluid filter" appears on the display the filter should be taken out of the housing and be replaced by a new one. To change the filter element, proceed as follows:

1. Switch off the system and close the locking devices at the inlet and outlet ports. Make sure that the unit cannot be inadvertently switched back on during maintenance work.

2. Place a suitable container (1) to collect

the catch the operating medium. Depressurize the filter housing. Open the drain plug (2) on the filter bowl carefully and drain the filter housing fully using the drain screw (6mm) on the floor of the filter housing. The volume is approx. 2 liters. After draining, replace the drain plug on




the filter bowl.

3. Release the tensioning clamp (1) on the filter housing and remove it downwards (2). Use a 6 mm (1) Allen wrench.

4. Pull the filter bowl including filter element

downwards.




5. Remove (2) the filter element by turning (1) slightly out of the filter bowl. Dispose of the used filter element in an environmentally correct manner.

6. Clean the inside of the filter bowl of dirt

and deposits.




7. Check the O-ring on the filter bowl for damage. Replace it if necessary. Moisten the O-ring on the filter bowl with the operating medium.

8. Moisten the O-rings on the new filter element with the operating medium.

9. Turning it slightly, press the new filter

element down into the mount on the filter bowl.




10. Push the filter bowl with the filter element up into the mount on the filter head.

11. Slide the tensioning clamp (1) from the

bottom over the filter bowl to the top over the bead on the filter bowl / filter head. Tighten the housing clamp with an Allen wrench SW 6mm in a clockwise direction. The tightening torque is 5 Nm.

12. Check that the drain plug on the filter

bowl is secure.

Maintaining the oil mist separator (optional)



13. The filter element change is now complete. After commissioning, check the filtration unit for leaks.


Item Designation

1 Separator head

2 Separator pot

3 Clogging indicator

4 Filling level display




The oil mist separator is located between the vacuum column and the vacuum pump. A filter element is used to retain the oil mist and the oil in the oil mist separator and the oil is collected in the separator pot, where it is continuously suctioned off and returned to the vacuum column. The filter element (for part-no., see replacement parts list) is to be replaced on a regular basis in accordance with the maintenance schedule. The clogging indicator (3) of the oil mist separator is not functioning.




Replacing the filter element on the oil mist separator Proceed as follows to replace the filter element on the oil mist separator:

1. Stop automatic mode. Afterwards, wait ≈ 1 minute, until normal pressure (ambient pressure) has been established in the vacuum chamber.

2. Rotate the separator pot (2) 1/8th of a turn to the left (bayonet seal) and remove from the bottom.

3. Turn the used filter element clockwise to remove

and dispose of it in an environmentally correct manner. (The element shown here may vary visually) Insert the filter element and screw it into the separator head by turning it counterclockwise. Do not use any tools to dismantle or install the filter element.

4. Insert the separator pot (2) into the separator head

(1), and secure it in the bayonet seal with a 1/8th turn to the right.

5. The filter element replacement on the oil mist

separator is now complete.

Testing the float switch in the oil pan



Testing the float switch in the oil pan

Proceed as follows to test the float switch in the oil pan:

1. Use your fingers to raise the float switch in the oil pan.

2. The unit must switch off and the fault

message "Pan overfilled" must appear in display of the control panel.

3. Release the float switch and acknowledge the fault message by pressing the F3 key.

4. The unit continues to operate -> You have tested the function of the float switch positively.

5. If the unit does not switch off after the lifting of the float switch and no fault message appears, contact the HYDAC Service.

Checking the level sensor of the vacuum column




Conditions for the check:

1. Pull out the power plug or deenergize the unit.

Replace the installed level sensor 2. Pull out the level sensor connector.

3. Remove the level sensor of the column.

4. Now reinsert the connector of the level sensor.

5. Carry out the corresponding resistance measurement on the respective PLC inputs. To do this, remove the single leads from the inputs E 0.3; E 0.4 and E 0.5.




6. Set the multimeter to resistance measurement.

7. Insert the instrument leads on the multimeter into the bushings for resistance measurement.

8. Connect one instrument lead with +24V DC, e.g. with a crocodile clip.

9. Also connect the second instrument lead with the wire from E 0.3; E 0.4; E 0.5 of the contact to be measured e.g. with a crocodile clip.

10. Now bring each float into position by it closing the contact.

11. The contact is OK if the unit for measurement displays a resistance of ≤ 1.2 Ω after a measuring time of around 5 seconds. If there are larger resistance values, the contact is already damaged and no longer switches reliably, which leads to sporadic failures.

24 V DC

Locating spare parts




FAM 10

Qty. Designation Part no.

1 Breather filter 0160 MU 003 M 1265765

1 Suction strainer 1" assy., consisting of:

635624

1x strainer insert, 250µm 6016797 1x sealing ring 6033969

1 Vacuum pressure gauge 639989

1 3/2 directional valve 6014177

1 Pressure hose, Length = 5 m 6013308

1 Suction hose, Length = 5 m 6004781

1 Level sensor (vacuum column) 4392182

1 Filter element of oil mist separator (optional)

3584078

*) available on request

Fluid filter (OLF 5)

Qty. Designation Part no.

1 Filter element, filtration rating 2 µm N5DM002 349494

1 Filter element, filtration rating 5 µm N5DM005 3068101

1 Filter element, filtration rating 10 µm

N5DM010 3102924

1 Filter element, filtration rating 20 µm

N5DM020 3023508

*) available on request


Quantity

Designation Part no.

1 Service kit vacuum pump consisting of exhaust filter and seals

6014161




1 Vacuum pump oil, 1 liter drum 6018128

1 Vacuum pump oil, 5 liter drum 6018129 *) available on request

Taking the unit out of operation



Taking the unit out of operation

Drain the unit completely, including all of its components, the same way as is done before putting it into storage. Pull out the power plug and securely fasten the hoses and power cord to the unit. Store the unit in a clean, dry (non-condensing) space. Refer to the technical data for the permissible storage temperature range. In the case of storage periods greater than 1 year, please contact HYDAC FILTER SYSTEMS GMBH.

Disposing of the unit

Dispose of the packaging material in an environmentally friendly manner. After dismantling the unit and separating the various materials, dispose of the unit in an environmentally friendly manner.

Technical data



Technical data

Refer to the type label for specific data of the unit. FAM10 FAM10/15

Flow rate at the inlet (IN) 10 l/min @ 50Hz 12 l/min @ 60Hz

15 l/min @ 50Hz 18 l/min @ 60Hz

Flow rate at the outlet (OUT) 18 l/min @ 50Hz 22 l/min @ 60Hz

23 l/min @ 50Hz 28 l/min @ 60Hz

Electrical power consumption 1800 W without heater 4700 W with heater

2000 W without heater 4900 W with heater

Weight when empty ≈ 300 kg ≈ 300 kg

Operating pressure 6 bar

Permissible suction pressure at suction port (without suction hose) Pe perm.

-0.2 … 0.6 bar

Permitted pressure at the outlet (without pressure hose) Pa perm.

0 … 3.5 bar

Viscosity range 15 to 800 mm²/s

Pump type

Vacuum pump Rotary vane vacuum pump


Filling pump Vane pump Vane pump Evacuation pump Gear pump Gear pump

Fluid filter size OLF5

Filter element type N5DMxxx

Dirt holding capacity in accordance with ISO 4572 200 g

Clogging indicator VM 2 C.0

Power cable, length 10 m

Degree of protection IP 54

Hoses, length 5 m

Hoses, material See the model code, page 65

Connection inlet/outlet see page32

Technical data



Sealing material See the model code, page 65

Permitted fluid temperature range 10 … 80°C

Permitted ambient temperature range 10 … 40°C

Permissable relative humidity maximum 90%, non-condensing

Permitted storage temperature range 10 … 50 °C

Achievable residual water content

< 100 ppm - Hydraulic and lube oils < 50 ppm – Turbine oils (ISO VG32/46) < 10 ppm – Transformer oils (not suitable for online or onload operation)

Noise level according to VBG121 < 70 dB(A) at 1 m distance

Appendix



Appendix

Contact Customer Service / Service For product information or technical support or if you have comments or suggestions concerning this manual, please contact: HYDAC FILTER SYSTEMS GMBH Phone: +49 6897 509 1174 Fax: +49 6897 509 9046 E-mail: [email protected] Regular inspection and maintenance work is indispensable for ensuring trouble-free operation and long service life for your FluidAqua Mobil. Our HYDAC Servicenter offers you these tasks within agreed-upon time frames and at fixed prices. HYDAC SERVICE GMBH Friedrichsthaler Str. 15A, Werk 13 66540 Neunkirchen-Heinitz Germany Phone: +49 681 509 9518 Fax: +49 681 509 2324 E-mail: [email protected]

Appendix



Model Code FAM 10 M 2 A - 05 - R - H - C1 - A - 00 /-V Product FAM = FluidAqua Mobil Filter Size 10 = 10 l/min @ 50 Hz

12 l/min @ 60 Hz

10/15 = 15 l/min @ 50 Hz 18 l/min @ 60 Hz

Operating fluid M = Mineral oil – NBR seals I = Insulation oil – NBR seals X = HDF-R media – FKM seals B = Readily biologically degradable (on ester base)

FKM seals

Mechanical type 1 = Stationary 2 = mobile (with rollers and hose holder) Voltage/frequency/power supply A = 400 V, 50 Hz, 3 Ph B = 415 V, 50 Hz, 3 Ph C = 200 V, 50 Hz, 3 Ph D = 200 V, 60 Hz, 3 Ph E = 220 V, 60 Hz, 3 Ph F = 230 V, 60 Hz, 3 Ph G = 380 V, 60 Hz, 3 Ph H = 440 V, 60 Hz, 3 Ph I = 500 V, 50 Hz, 3 Ph K = 480 V, 60 Hz, 3 Ph L = 220 V, 50 Hz, 3 Ph N = 575 V, 60 Hz, 3 Ph O = 460 V, 60 Hz, 3 Ph X = other voltage Filter size fluid filter 05 = OLF5 Type of vacuum pump R = Rotary vane

vacuum pump

Heater H = Heater Z = Without heater Control concept C1 = Comfort, control panel language in de/en/fr/es/pt/it/nl/da/fi/sv C2 = Comfort, control panel language in de/en/bg/hu/ru/pl/zh (Others languages on request) Instrumentation A = AquaSensor AC1 = AquaSensor + ContaminationSensor ISO4406:1999 AC2 = AquaSensor + ContaminationSensor SAE AS 4059(D) AC3 = AquaSensor + ContaminationSensor NAS 1638 Modification number 00 = You will always receive the current version. Supplementary details V = FKM seals

Appendix



Explanation of terms and abbreviations An explanation of terms and abbreviations follows below:

%Sat. % Water saturation, degree of saturation

% saturation % Water saturation, degree of saturation

°C Degrees Celsius

°F Degrees Fahrenheit

abs. Absolute (e.g. in pressure specifications)

AC Alternating current

Air Bleed Ventilation / air bleed port

AquaSensor Sensor for water saturation in % and temperature

AS AquaSensor

ATEX ATmosphères Explosibles = Explosive atmosphere

OM Operating mode

BeWa Operating and Maintenance Instructions

ContaminationSensor Sensor for solid particle contamination in fluid.

CS ContaminationSensor

DC Direct current

DIN Deutsche Industrie Norm [German Industry Standard]

DN Nominal Diameter

Drain Drainage port


Vacuum pump required as operating material for vacuum pump oil

EC European Community

ESC Escape

EU European Union

FAM FluidAqua Mobil

Solid particle contamination

Solid particles such as dirt, non-iron or metallic particles found in the fluid.

FPM (FKM / Viton®) Fluoroelastomer rubber

HFD Water-free synthetic fluids with a higher density than mineral oil or water. These fluids can cause problems with the intake characteristics of pumps and attack many sealing materials.

Appendix



The fluid is fire resistant.

HFD-R Phosphoric acid ester

HLP Mineral oil–based hydraulic fluids with active ingredients for increasing rust protection, with high-pressure additives and aging resistance (also HLP acc. to DIN 51 524, part 2)

IN Inlet

INLET Inlet

ISO Classification of the solid particle contamination.

kPa Kilopascal

m Meter

MAX Maximum

mbar Millibar (1 mbar = 0.001 bar)

MIN Minimum

mm Millimeter

NAS Classification of the solid particle contamination.

NBR Nitrile rubber

Nm Newton meters (torque specification)

OFF Switched off

OLF Offline filter = Bypass-flow filter unit

ON Switched on

OUT Outlet

OUTLET Outlet

Pa Pascal

PPM Parts per million

psi Pound-force per square inch

SAE Classification of the solid particle contamination.

sec seconds

PLC Programmable memory control

A/F Wrench size for tools

Toploader Construction of a bypass-flow filter unit in which the filter element is removed upward.

Vent Ventilation / air bleed port

Water Saturation Water Saturation

Appendix



Index

A

accident prevention 10 ambient temperature 21, 31, 63 AquaSensor 26, 30, 41, 42, 44, 65, 66 ATEX 66

B

Breather filter 59

C

care 3, 6, 18 Changing the filter element 42 cleaning 24, 42, 43 Clogging indicator 53, 62 Compressor oil 47 Connection 20, 32, 35, 62 Connection cable 20 ContaminationSensor 23, 30, 65, 66 Content 4 Control 19, 26, 39, 65

D

degassing 11, 20, 22 Density 34 Description 20, 22, 39 dewatering 11, 20, 21, 22 Dewatering 21 Dewatering performance 21 Differential pressure 30, 41 DIN 12, 42, 66, 67 Disposal 15 Documentation Representative 3 drain plug 48, 52 draining 48

F

Fault indicator lamp 26 filling 22, 23, 36, 42, 47, 48 Filter 13, 21, 59, 62, 65 Filter element 59, 62 Filter element type 62 filtration 20, 53, 59 Float switch 26, 30 Flow rate 33, 34, 62 Fluid filter 26, 30, 42, 59, 62 Fluid temperature 21 Forwarding agent 15 Fyrquel 12

G

Gear pump 62

H

Hazard symbol 8, 10 Heater 26, 30, 65 HFD 12, 66, 67

I

Imprint 3 IN 26, 30, 33, 35, 41, 62, 67 Inlet 67 INLET 67 Inspection 41 installation 15 Internal pipe diameter 34 IP 62 ISO 32, 62, 63, 67 ISO4406 65

1999 65

L

Level sensor 26, 30, 59 Level switch 46

M

Main switch 26, 39 Maintenance 15, 39, 40, 41, 47, 66 Malfunction 23 Measure 42, 43 Measures 10 measuring 58 Mineral oil 12, 34, 65, 67 mounting 31

N

NAS 65, 67 Noise level 63

O

OFF 67 Offline filter 67 Oil filler neck 46 Oil separator 46 Oil sight glass 46

Appendix



operating 6, 7, 8, 12, 13, 14, 15, 24, 36, 39, 44, 46, 47, 48, 51, 66

Operation 13, 15, 36, 39, 40, 45 Operations control 15 OUT 26, 30, 33, 35, 62, 67 Outlet 67 OUTLET 67

P

Pressure differential 34 Pressure hose 32, 59 Pressure sensor 26, 30, 41 Proper/Designated Use 11 Publisher 3 Pump 30, 36, 62

R

replacement 44, 54, 55 Rigid caster 26 Rotary vane vacuum pump 31, 46, 59, 62, 65, 66

S

SAE 65, 67 select 7 Sensor 66 Service 56, 59, 64 setting 22, 26, 30, 31 Signal word 9, 10 signal words 10 Size 21, 65 Solid particle contamination 66 Specialist personnel 14, 15

Suction hose 20, 32, 59 Suction port connection 46 Suction screen 26, 30 switching off 40 switching on 40 Synthetic ester 12

T

Temperature 26, 30 Temperature sensor 26, 30 to shut down 16 Transformer oil 63 Transport 15 transporting 17 troubleshooting 40 Troubleshooting 15 Turbine oil 63

V

Vacuum 19, 26, 30, 36, 42, 59, 60, 62, 66 Vacuum column 26, 30 Vacuum pressure gauge 59 Vacuum pump 19, 26, 30, 42, 60, 62, 66 vacuum pump oil 31, 36, 47, 66 Vane pump 62 Vegetable oils 12 Viscosity 62

W

Water content 21 Water Saturation 67 Weight 62

HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Tel: +49 6897 509 01 Central Fax: +49 6897 509 9046 Technology Fax: +49 6897 509 577 Sales Internet: www.hydac.com E-mail: [email protected]

FAM 10 FAM 10/15 - HYDAC

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