Effluent Treatment Plants:

We Design, Manufacture, Supply, Erection and Commissioning Effluent Treatment Plant

(ETP) on Turnkey basis for various types and natures of waste Waters, effluents which

combines advanced physico-chemical treatment processes with tertiary polishing

system for the removal of organic, inorganic, oil and grease, heavy metals & suspended

solids.

Our methodology - We analyse the effluent samples for different effluent parameters

as per nature and compositions, carry out the treatability studies by using different

methods checking techno-commercial Feasibility and then designed treatment

schemes, processes accordingly to suit the purpose and need.

Our ETP systems are very compact, tailor made designs, portable required very less

foot-print to accommodate, energy efficient. The up-gradation, modification in the

existing ETP system is possible to achieve desired limiting standard laid down by the

Pollution Control Board (PCB).

The Principle The principle of operation of ETP is Physico-Chemical treatment followed by Polishing

Treatments like –Sand Filtration, Activated Charcoal treatment (Adsorption),

Ozonisation (Chemical Oxidation), Ultra Filtration (UF), Reverse Osmosis (RO) and

evaporation (If required).

ETP-Containerised Type: Capacity : 1 – 150 KLD, As per client Requirement Technology : Physical / Chemical / Biological / Ultra-Filtration Features :

Semi-automatic Operation. Required less space as compared to conventional design. Very Compact and Great aesthetic. Reduced Installation and commissioning time on site. Plug and play operation. Easy Dismantling and transportation. Made to order product. Civil Work – Collection Tank and Container Foundation.

Typical Industries: Chemical, Pharmaceuticals, Automobiles, etc.

ETP-Continuous Type Capacity: 1 to 1000 KLD, As per client Requirement Treatment: Physical / Chemical / Filtration

Features:

Semi-automatic Operation. MS process tanks with internal FRP Coating Automatic chemical dosing with online pH monitoring. Advanced Filtration systems like UF, RO for Zero liquid discharge. Advanced sludge handling system. Compact design ,required low foot print Better treated effluent quality as compare to conventional system. Corrosion free UPVC piping & FRP / Epoxy Lined MS tanks. Process Tanks – MS Fabricated / Civil (RCC)

Typical Industries: Automobile, Metal pre-treatment, Pharmaceuticals, Chemical, etc.

CETP Chemical, Biological Type This type is called combined Effluent Treatment plant – either batch or continuous type.

The chemically treated effluent will lead to biological treatment for the removal of

organic matter and to control the TDS values.

Capacity: 1 to 1000 KLD, As per client Requirement.

Treatment: Physical / Chemical / Biological / Filtration Features:

Semi-automatic Operation. MS process tanks with internal FRP Coating Automatic chemical dosing with online pH monitoring. Advanced Filtration systems like UF, RO for Zero liquid discharge. Advanced sludge handling system. Compact design ,required low foot print Better treated effluent quality as compare to conventional system. Corrosion free UPVC piping & FRP/Epoxy Lined MS tanks. Process Tanks – MS Fabricated / Civil (RCC)

Typical Industries: Pharmaceuticals, Chemical, Paint, Textile, Sugar.

ETP - Batch Type (Compact Modular) Capacity: 1 to 5 KLD

Technology: Physical / Chemical / Filtration

Features:

Very cost effective: Less initial Investment. Types : Batch Atomization: Manual, Semi-automatic and Fully-automatic. Compact and proven design: Required very Low foot print. Quality Components and Mounting items: Special sludge pump and total corrosion

free UPVC piping & FRP/Epoxy Lined MS tanks. Water Recycle: Recycling of treated is possible with advanced treatment

methodology like UF and RO. Operation and maintenance: Very silent in operation and any unskilled person can

operate it, after proper training.

Typical Industries: Metal pre-treatment, chemical, etc.

Sewage Treatment Plants

We Design, Fabricate, Supply, Erection and Commissioning Sewage Treatment Plants

(STP) for treating sewage generated by Industry, large colonies, Hotels, Hospitals, IT

Parks and commercial buildings.

Now a days the Sewage Treatment Plant (STP) became statutory requirement of all the

State Pollution Control Boards, everybody, whether Hotelier or Industrialist were

looking for economical, easy to install and operate compact type Sewage Treatment

Plant. Since the land is extremely expensive, very few industries could afford the large

treatment units as recommended by most of the Consultants.

We are being pioneer in the field from last 10 years and always in the search of latest

and techno-commercially viable technology, system by which the need of the society

can be easily satisfied.

The Principle Its working on the principle of Aerobic Treatment with the help of aerobic bacteria,

which is most conventional and proven method throughout the world. Spartan Modified

Septic Tank (MST) Systems – Its works on principle on anaerobic digestion.

Technologies Used ASP : Activated Sludge Process

MBBR : Moving Bed Bio reactor

SBR : Sequential Bioreactor

MBR : Membrane Bio Reactor

Spartan Offers following STP STP Containerised Type Capacity : 1 – 150 KLD Technology : MBBR / SAFF / MBR Features :

Semi-automatic Operation. Required less space as compared to conventional design.

Very Compact and Great aesthetic. Reduced Installation and commissioning time on site. Plug and play operation. Easy Dismantling and transportation. Standard and made to order product. Civil Work – Collection Tank and Container Foundation.

Typical Industries: IT Complex, Hotels & Restaurants, Labour Camps, etc.

STP Package Type Capacity: 1 – 250 KLD

Technology: MBBR / SAFF / SBR / MBR

Features:

Semi-automatic Operation. Easy to transport & Installation Erection and commissioning by Trained and experienced Spartan Team MOC of Tank = MS-FRP (Coated) /MSEP/ MSRL Completely above ground Installation. Only Sewage collection tank in Civil (RCC)

Typical Industries: Medium Scale Industries, Housing Complex, Labour Camps, etc.

STP-Civil Type Capacity: 1 KLD TO 5000 KLD Technology: ASP / MBBR / SAFF / SBR / MBR

Features :

Semi-automatic Operation Minimum Maintenance Required Underground Civil Work ( RCC ) Construction Erection and commissioning by Trained and experienced Spartan Team Treated Water can use for Irrigation, Gardening, Flushing Purpose

Typical Industries: Large Societies, Hospitals, Hotels, Large Industries, Commercial

Complex.

STP Compact Modular Type

Capacity: 1 to 15 KLD

Technology: SAFF / MBBR

Features :

Fully Skid Mounted Semi-automatic Operation Very Compact, required less space. Can mount in 4-5 working days on site. Easy Dismantling and transportation ( In assembled conditions ) Process Tanks – In Civil ( RCC / Brick )

Typical Industries : Schools, Small Scale Industries, Small malls, Bungalow,

Restaurants, etc.

Water Treatment Plants

Design, Supply, Erection & Commissioning of different type of industrial &

Domestic Water treatment plants as per requirements, comprises of client.

Water Softeners, DM Plants, UV, RO, UF, Stand Filter, Carbon Filter, Dual Media

Filters, Bag Filters etc.

Reverse Osmosis Plants

Reverse osmosis (RO) is a membrane-technology filtration method that removes many

types of large molecules and ions from solutions by applying pressure to the solution,

when it is on one side of a selective membrane. The result is that the solute is retained

on the pressurized side of the membrane and the pure solvent is allowed to pass to the

other side. To be "selective," this membrane should not allow large molecules or ions

through the pores (holes), but should allow smaller components of the solution (such

as the solvent) to pass freely. Reverse osmosis is used to purify Water and remove

salts and other impurities in order to improve the color, taste or properties of the fluid.

Principle Osmosis is a natural process. When two liquids of different concentration are separated

by a semi permeable membrane, the fluid has a tendency to move from low to high

solute concentrations for chemical potential equilibrium.

Osmosis describes how solvent moves between two solutions separated by a permeable

membrane to reduce concentration differences between the solutions. When two

solutions with different concentrations of a solute are mixed, the total amount of

solutes in the two solutions will be equally distributed in the total amount of solvent

from the two solutions. Instead of mixing the two solutions together, they can be put in

two compartments where they are separated from each other by a semipermeable

membrane. The semi permeable membrane does not allow the solutes to move from

one compartment to the other, but allows the solvent to move.

Formally, reverse osmosis is the process of forcing a solvent from a region of high

solute concentration through a semipermeable membrane to a region of low solute

concentration by applying a pressure in excess of the osmotic pressure. The

membranes used for reverse osmosis have a dense layer in the polymer matrix where

most separation occurs.

Advantages

Our Reverse Osmosis Plant have the following Advantages:

Actively rejects ions and contaminants.

Reduce Water that meets the most demanding specifications.

Allow the membrane to continually clean itself

Higher pressure from the pump to push the fluid through the membrane.

Capable of rejecting bacteria, salts, sugars, proteins, particles, dyes and other

constituents.

Works in various molecular weights.

Applications

Drinking Water purification.

Water and waste Water purification.

Food industry.

Car washing.

Hydrogen production.

Power Industries.

Steel, Foundry & Sugar Industries.

Drinking Water purification Around the world, household drinking Water purification systems, including a reverse osmosis step, are commonly used for improving Water for drinking and cooking.

Water and waste Water purification Rain Water collected from storm drains is purified with reverse osmosis Water

processors and used for landscape irrigation and industrial cooling, as a solution to the

problem of Water shortages.

Food industry In addition to desalination, reverse osmosis is a more economical operation for

concentrating food liquids (such as fruit juices) than conventional heat-treatment

processes. Research has been done on concentration of orange juice and tomato juice.

Its advantages include a lower operating cost and the ability to avoid heat-treatment

processes, which makes it suitable for heat-sensitive substances like the protein and

enzymes found in most food products.

Car washing Because of its lower mineral content, reverse osmosis Water is often used in car

washes during the final vehicle rinse to prevent Water spotting on the vehicle. Reverse

osmosis is often used to conserve and recycle Water within the wash/pre-rinse cycles,

especially in drought stricken areas where Water conservation is important. Reverse

osmosis Water also enables the car wash operator to reduce the demands on the

vehicle drying equipment, such as air blowers.

Hydrogen production for small scale production of hydrogen, reverse osmosis is sometimes used to prevent formation of minerals on the surface of electrodes. Industrial RO Many use reverse osmosis systems for their artificial mixture of sea Water. Ordinary tap Water can often contain excessive chlorine, chloramines, copper, nitrogen, phosphates, silicates, or many other chemicals detrimental to the sensitive organisms in a reef environment. Contaminants such as nitrogen compounds and phosphates can lead to excessive, and unwanted, algae growth. An effective combination of both reverse osmosis and deionization ( RO / DI ) is the most popular among reef aquarium keepers. We Offer We offer extremely reliable and simplified range of Customized RO UF Plants. Being user-friendly and aesthetically excellent, these RO & UF Plants have become one of the coveted choices available in the market. These are designed in capacities ranging between 200 lph and 50000 lph and ever more to suffice to the discerning needs. The well designed pretreatment and PLC / Controller based automation are done as per specific requirements. These are available in ‘Economy’ and ‘Premium’ versions. B] Cabinet Type : RO / UF We offer fully automatic Cabinet Type RO filtration plants. These are devised and Packaged in large standardized containers making them compact and aesthetically superior. The precision equipment and other component part are enclosed in MS powder-coated box. The typical capacities of our Cabinet Type RO UF are 5,10,20,30,40 50, 100, 200, 500 & 1000 lph. These can also be configured in small capacities benefiting the client's requirements.

Bag Filtration Systems

The raw water or waste water to be filtered will be pumped through the pressure vessel of Bag filter which will be consisting of filtration element ( known as Bag - PP ) of micron rating from 5u to 50u and in sizes of 5 lit and 10 lit water holding capacity. The clear filtered liquid flows continuously and can be recycled back to process or further treatment. Once the bag gets chocked with suspended solids that will generate the back-pressure and this is the right time to remove the suspended solids from bag and reuse (depend on type of sludge) it for specific period.

Model Std Size Flow rate MOC Liquid Holding Capacity

ETPL –BFS-32 7” x 32“ 20 – 25 m3/hr UPVC 10 Lit

ETPL –BFS-16 7” x 16” 10-15 m3/hr UPVC 5 Lit

Other parts of the system

1. Suitable Pump ( Depend on Liquid to be handle ) - 1 no

2. MSEP – Skid - 1 no

3. Internal Piping, Valve and Pressure gauge - 1 set

Filter Press Filter Press with Electro Mechanical Plate Shifting Device : It is Mechanised Recessed

Plates type Filter Press of SIZES varies from 355 mm x 355 mm to 1200 mmx1200 mm

for 7 bar Filtration Pressure with and without hydraulic closing devices.

Moc of Skeleton: Cast Iron or Mild Steel.

Moc of Filter Element: Polypropylene Cast Iron, SS 304, SS 316

Plate Size Liquid Holding capacity (Lit. )

MOC Structure

MOC Plate

Filtration Area M2

Plate Thickness (MM)

Cake Thickness (MM)

470 X 470 5 MS PP 0.25 60 38

610 X 610 10 MS PP 0.5 60 38

630 X 630 10 MS PP 0.5 60 38

762 X 762 14 MS PP 0.8 60/75 40/50

800 X 800 18 MS PP 1 65 38

915 X 915 27 MS PP 1.2 75 50

1000 X 1000 31 MS PP 1.45 68 40

1100 X 1100 40 MS PP 1.7 70 40

1200 X 1200 55 MS PP 2.2 80 50

Double acting Hydraulic Cylinder with pressure compensated motorized power pack The system consists of pressure compensated motorized power pack having high pressure radial triplex plunger pump, solenoid operated direction control valve, pilot operated non-return valve, differential pressure switch, relief valve, pressure gauge and double acting hydraulic cylinder having 800 mm. stroke which closes and seals the filter plates pack automatically and returns the moving head to its open position by simply pressing a button.

Cylinder Tonnages Available :

40T, 50 T, 75 T, 100 T, 125 T, 150 T, 200 T, 250 T & 400 T

Filter Press with Capstan Closing Device This type of closing Mechanism is recommended up to 355 mm x 355 mm size Filter

Press. A screw with hand-wheel is used for closing the pack of filter plates and for final

tightening

Filter Press with Ratchet Closing Device

The system consists of Ratchet Mechanism, Pinion and Gear Wheel. By applying a

Ratchet lever to the pinion shaft the force is transmitted by small pinion to the larger

gear-wheel which provides the final lightning on the plate pack. The system consists of

Ratchet Mechanism, Pinion and Gear Wheel. By applying a Ratchet lever to the pinion

shaft the force is transmitted by small pinion to the larger gear-wheel which provides

the final lightning on the plate pack.

Features

Wide range of sizes and configurations

Optional expansion piece

Automatic Operation

Rugged Construction

Extensive aftermarket services available

Benefits

Dewatering solution to most process flows

Future expandability

Reduced Labour

Long service life

Convenience and reliability for you

Application

Chemicals: Basic, Organic & inorganic chemicals.

Pharmaceuticals : Antibiotics Bulk Drugs, intermediates

Pollution : Effluent

Demineralization ( DM ) Water Treatment Plants

Demineralization is the process of removing mineral salts from Water by using the

ion exchange process.

Demineralised Water is Water completely free ( or almost ) of dissolved

minerals as a result of one of the following processes :

Distillation

Deionization

Membrane filtration (reverse osmosis or Nano filtration)

Electrodyalisis

Or other technologies.

Demineralized Water also known as Deionized Water, Water that has had its mineral

ions removed. Mineral ions such as cations of sodium, calcium, iron, copper, etc and

anions such as chloride, sulphate, nitrate, etc are common ions present in Water.

Deionization is a physical process which uses specially-manufactured ion exchange

resins which provides ion exchange site for the replacement of the mineral salts in

Water with Water forming H+ and OH- ions. Because the majority of Water impurities

are dissolved salts, deionization produces a high purity Water that is generally similar

to distilled Water, and this process is quick and without scale buildup. De-

mineralization technology is the proven process for treatment of Water. A DM Water

System produces mineral free Water by operating on the principles of ion exchange,

Degasification, and polishing. Demineralized Water System finds wide application in the

field of steam, power, process, and cooling.

Principle Raw Water is passed via two small polystyrene bead filled (ion exchange resins) beds.

While the cations get exchanged with hydrogen ions in first bed, the anions are

exchanged with hydroxyl ions, in the second one.

Process

In the context of Water purification, ion-exchange is a rapid and reversible process in

which impurity ions present in the Water are replaced by ions released by an ion-

exchange resin. The impurity ions are taken up by the resin, which must be periodically

regenerated to restore it to the original ionic form. (An ion is an atom or group of

atoms with an electric charge. Positively-charged ions are called cations and are usually

metals; negatively-charged ions are called anions and are usually non-metals).

The following ions are widely found in raw Waters :

Cations

Calcium (Ca2+)

Magnesium (Mg2+)

Sodium (Na+)

Potassium (K+)

Anions

Chloride ( Cl-)

Bicarbonate (HCO3-)

Nitrate (NO3-)

Carbonate (CO32-)

Ion Exchange Resins There are two basic types of resin - cation-exchange and anion-exchange resins. Cation

exchange resins will release Hydrogen (H+) ions or other positively charged ions in

exchange for impurity cations present in the Water. Anion exchange resins will release

hydroxyl (OH-) ions or other negatively charged ions in exchange for impurity anions

present in the Water.

The application of ion-exchange to Water treatment and purification. There

are three ways in which ion-exchange technology can be used in Water

treatment and purification:

first, cation-exchange resins alone can be employed to soften Water by base exchange;

secondly, anion-exchange resins alone can be used for organic scavenging or nitrate

removal; and thirdly, combinations of cation-exchange and anion-exchange resins can

be used to remove virtually all the ionic impurities present in the feedWater, a process

known as deionization. Water deionizers purification process results in Water of

exceptionally high quality

Deionization For many laboratory and industrial applications, high-purity Water which is essentially

free from ionic contaminants is required. Water of this quality can be produced by

deionization. The two most common types of deionization are:

• Two-bed deionization

• Mixed-bed deionization

Two-bed deionization The two-bed deionizer consists of two vessels - one containing a cation-exchange resin

in the hydrogen (H+) form and the other containing an anion resin in the hydroxyl

(OH-) form. Water flows through the cation column, whereupon all the cations are

exchanged for hydrogen ions. To keep the Water electrically balanced, for every

monovalent cation, e.g. Na+, one hydrogen ion is exchanged and for every divalent

cation, e.g. Ca2+, or Mg2+, two hydrogen ions are exchanged. The same principle

applies when considering anion-exchange. The decationised Water then flows through

the anion column. This time, all the negatively charged ions are exchanged for

hydroxide ions which then combine with the hydrogen ions to form Water (H2O).

Mixed-bed deionization

In mixed-bed deionizers the cation-exchange and anion-exchange resins are intimately

mixed and contained in a single pressure vessel. The thorough mixture of cation-

exchangers and anion-exchangers in a single column makes a mixed-bed deionizer

equivalent to a lengthy series of two-bed plants. As a result, the Water quality obtained

from a mixed-bed deionizer is appreciably higher than that produced by a two-bed

plant. Although more efficient in purifying the incoming feedWater, mixed-bed plants

are more sensitive to impurities in the Water supply and involve a more complicated

regeneration process. Mixed-bed deionizers are normally used to ‘polish' the Water to

higher levels of purity after it has been initially treated by either a two-bed deionizer or

a reverse osmosis unit.

Electro deionization EDI Electro deionization Systems remove ions from aqueous streams, typically in conjunction with reverse osmosis (RO) and other purification devices. Our high-quality deionization modules continually produce ultrapure Water up to 18.2MW/cm. EDI may be run continuously or intermittently

Advantages Variety of cost effective standard models.

Improved aesthetics and rugged design.

User friendly, low maintenance and easy to install.

Simpler distribution and collection systems.

Quick availability.

Pre dispatch assembly check.

The multiport valves are top mounted as well as side mounted with the necessary high

pressure rating PVC piping.

Single valve operation as compared to the six valves in conventional filters.

Each operating step is clearly marked on the valve, thereby eliminating chances of

error in the operating sequence.

Single valve assembly, with its simplified frontal Piping, simpler distribution collecting

systems is Very easy to install.

Rust free

Less power consumption

Durable

Economical

High shelf life

Major Applications

• Boilers feed Water, Textiles, Pharmaceuticals, Chemicals, Breweries, Swimming pools,

Potable Water, Hospitals, Automobile, and Battery, Fertilizers.

• Ion Exchange Plants

- Softener

- Industrial DM Plant

- Two Stage & Multi Stage DM Plants

- Mix Bed Demineraliser

- De-Gasifiers

- Cation Polisher

- Manual/Automatic Plants

- Pharmaceutical Industry

- Power Plant

- Oil & Gas sector

- Chemical Industries

- Textile Industries

We Offer Our Company offers excellent quality Demineralization Plant manufactured through technically advanced process. Demineralization Water Treatment Plant, provided by our company, is highly demanded in various industries and municipal sectors. Today, we are regarded as one of the trusted Demineralization Water Plant Exporters.

Portable or Mini- DM Water Treatment Plant The Water free from any mineral is called De-Mineralised Water (DM Water) Naturally

occurring Water has various salts in dilute form which are called dissolved solids (TDS)

When the Water having such mineral is required to be free from this, it is to be treated

in Ion Exchange Resins column (H form) which adsorbs the positively charge ion. Now

the cations free passed through Anion Resin Column (OH form) which adsorbs the

negatively charged anions and Water free from the total ions shall come out from plant

Mini DM Plant Specifications

Flow rate : 1 to 1000 Lit/hr.

Space requirement : very compact- 1 m x 1m

Power : NIL, Min inlet pressure 0.5 kg/cm2

Output TDS : Less that 10 ppm

Output DM Qty. : 1000 Lit at 100 ppm TDS

(Best suitable when feed Water is corporation Water TDS < 100 ppm)

Applications

Food Industry, Pharmaceutical industry, Automobile, laboratory, and many more.

Ultra Filtration

Our Ultra Filtration Equipment / System completely remove all the suspended solids and

organic impurities from different water streams. This system performs the pre-treatment

process for RO systems. Operating on the principle of cross flow motion of water, the Ultra

filtration equipment’s ensure high filtration rate.

Working : • Robust design

• Remove suspended solids and organic impurities from water stream

• Superior protection of downstream equipment

• Reduced fouling

• Extended equipment life

• The membranes used provide a verifiable and physical barrier to remove suspended solids

• Consistent quality irrespective of the feed water conditions

• High filtration rate

• Use of cross flow motion of water

• Lower operating cost

• Use of fewer chemicals with less waste

• Unlike conventional filtration equipment, water flows parallel to membrane surface in this

• Pre-treatment for RO

Application: • Food industry • Metal industry • Chemical industry

We bring forth vast industrial experience and expertise in this business and are involved in providing Ultra filtration.

Ultra-Filtration Plant is a membrane based technology, which is used for separation of higher molecular weight particles from water. It can separate particles of even 0.01

microns from. Different membrane configurations and sizes are available for filtration requirements. Hollow Fiber and Spiral wound configurations are most commonly used in the industry. Unlike RO membranes, the Ultra Filtration Plant membranes have tolerance for free chlorine also they do not alter minerals compositions. Ultra-filtration system can be used both in pre-treatment and post treatment process. The best Feature of Ultra Filtration Plant is Simple to operate, easy to maintain, Automatic operation, Compact, Adequate safety interlocks, Automatic forward flush and back flush. We offer both customized and standardized skid mounted UF Plant. We are Top Ten Ultra Filtration Plant Supplier in Delhi NCR & Supplier of Industrial UF Plant. We are leading Ultra Filtration Plant Manufacturer in India. We are also providing Industrial UF System for Recycle Sewage Treated Water & Effluent Tread Water.

Pollution Control Board ( PCB ) Compliances

SPARTAN has started with value added services in Pollution Control Board (PCB)

compliances work which shall enable end user for getting services under one roof. The

services are as under :

1. Environmental Clearance (EC) work

2. Environmental Audit

3. Consent to Establish and Consent to Operate

4. Environmental Statement (ES)

5. Air Pollution Monitoring

6. Water, Waste Water and Soil analysis

7. Statutory periodical submission - Water Cess report ,Form IV - Under Hazardous Waste

Rule 2008,Form V as per EPA guidelines.

8. Environmental Impact Assessment

9. Waste Handling Authorization - Hazardous, Biomedical, e-waste

10. Personal Training

11. Treatability Studies and Feasibility Report