E2GATE INSTALLATION ACCEPTABLE LOCATION ...

© 2012 Cubic Transportation Systems Ltd. All rights reserved. This information is confidential.

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AFC House, Honeycrock Lane Salfords, Surrey

RH1 5LA United Kingdom

Tel: +44(0) 1737 782200 Fax: +44(0) 1737 789759

E2GATE INSTALLATION ACCEPTABLE LOCATION GUIDELINES

Works Order Number: 0044-0154

Document Number: 9616-67021

Revision: A

17 December 2012

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CUBIC Doc. No. 9616-67021 Rev A E2GATE INSTALLATION ACCEPTABLE LOCATION GUIDELINES


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0 Preliminaries 0.1 Published By

Cubic Transportation Systems Limited, AFC House, Honeycrock Lane, Salfords, Surrey, UK, RH1 5LA Tel: +44 (0) 1737 782200, Fax +44 (0) 1737 789759

0.2 Copyright

© 2012 Cubic Transportation Systems Ltd

This document is the copyright of Cubic Transportation Systems Limited and the information therein may be the subject of a pending or granted patent. It may not be reproduced or used for any other purpose than for which it is supplied without the written permission of Cubic Transportation Systems Limited.

0.3 Document History

Revision Date Author Works Order

Number DRM (where applicable)

A 17/12/2012 0044-0154 N/A

This Revision (A): Initial Release

0.4 Internal Distribution

n

0.5 External Distribution

0.6 Change Marking

Where implemented, changes, relating to the content only, since the latest revision of this document have been marked by a vertical line in the left or right hand margin adjacent to the change.

0.7 Effective Pages

Main Document: 17

Attached Sheets 0



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0.8 Bibliography

0.8.1 Referenced Documents

[1] 0616 12001 E2 Gate Installation GEI

[2] 9616 67007 WAG GEI Installation of the WAG and EMO

[3] 0445-01774 Typical Installation Layout Prestige (UTS) Gate Line

[4] 9323-05004 Gateline Equipment Dimensions And Fixing Details

[5] 9323-05005 E2 Wide Aisle Gate

[6] 9746 49081 WAG Rampless Gateline Installation Interface details T5 Rail Platform Level (B3)

[7] 9616 50001 E2 Gate Document Set

[8] BS EN 60529 Specification for degrees of protection provided by enclosures (IP code)

[9] BS EN 60950-1 Information technology equipment. Safety. General requirements

[10] 0554 00100 Functional Requirements Specification: for the E2 Gate

[11] 9554 67004 Functional Requirement Specification for the E2 Wide Aisle Gate

[12] 9616-05012 E2 Gate Covered Area - Requirements

0.8.2 Associated Publications

None

0.8.3 Glossary

A full glossary of terms can be found in Cubic Document 0403-00103 Glossary of Technical Terms.

A Amps

AC Alternating Current

BS British Standard

C Celsius

CTS Cubic Transportation Systems

DC Direct Current

EMC Electromagnetic Compatibility

EN European Norm

IP Ingress Protection

ISO International Standards Organisation

kg Kilo grams

kN Kilo newtons

LAN Local Area Network

mm Millimetres

RH Relative Humidity

TBD To Be Determined

TfL Transport for London

THU Ticket Handling Unit

V Volts

0.8.4 Abbreviations / Acronyms

CTSL Cubic Transportation Systems Limited

TfL Transport for London



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Table of Contents 0 Preliminaries............................................................................................................................. 2

0.1 Published By ....................................................................................................................................... 2

0.2 Copyright ............................................................................................................................................. 2

0.3 Document History ................................................................................................................................ 2

0.4 Internal Distribution ............................................................................................................................. 2

0.5 External Distribution ............................................................................................................................ 2

0.6 Change Marking .................................................................................................................................. 2

0.7 Effective Pages ................................................................................................................................... 2

0.8 Bibliography ......................................................................................................................................... 3

0.8.1 Referenced Documents ............................................................................................................... 3

0.8.2 Associated Publications ............................................................................................................... 3

0.8.3 Glossary ....................................................................................................................................... 3

0.8.4 Abbreviations / Acronyms ............................................................................................................ 3

1 INTRODUCTION ...................................................................................................................... 6

1.1 Requirements and scope .................................................................................................................... 6

2 OVERVIEW .............................................................................................................................. 7

2.1 Process for Acceptable Location ......................................................................................................... 7

3 Guidelines ................................................................................................................................ 8

3.1 Rain ..................................................................................................................................................... 8

3.1.1 ............................................................................................................................................................ 8

3.1.2 Under Cover ................................................................................................................................. 8

3.2 Flood ................................................................................................................................................... 9

3.2.1 ............................................................................................................................................................ 9

3.2.2 Flooding ............................................................................................................................................. 9

3.3 Salt laden atmosphere ........................................................................................................................ 9

3.3.1 ............................................................................................................................................................ 9

3.3.2 Salt Atmosphere ........................................................................................................................... 9

3.4 Temperature ........................................................................................................................................ 9

3.4.1 ............................................................................................................................................................ 9

3.4.2 Temperature .................................................................................................................................... 9

3.5 Humidity ............................................................................................................................................ 10

3.5.1 .......................................................................................................................................................... 10

3.5.2 Humidity...................................................................................................................................... 10

3.6 floor strength ..................................................................................................................................... 10

3.6.1 .......................................................................................................................................................... 10

3.6.2 Floor strength ............................................................................................................................. 10

3.7 Solar .................................................................................................................................................. 11

3.7.1 .......................................................................................................................................................... 11

3.8 Dust and Dirt ..................................................................................................................................... 11

3.8.1 .......................................................................................................................................................... 11

3.8.2 Dust and dirt ............................................................................................................................... 11

3.9 Attendance and CCTV ...................................................................................................................... 12

3.9.1 .......................................................................................................................................................... 12

3.9.2 Attendance and CCTV ............................................................................................................... 12

3.9.3 Vandalism ........................................................................................................................................ 12

3.10 Incline ............................................................................................................................................ 12

3.10.1 ........................................................................................................................................................ 12

3.10.2 Floor incline ............................................................................................................................... 12

3.11 Maintenance and installation Clearance ....................................................................................... 13



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3.11.1 ........................................................................................................................................................ 13

3.11.2 Clearance .................................................................................................................................. 13

3.12 Electromagnetic compatibility ........................................................................................................ 13

3.12.1 ........................................................................................................................................................ 13

3.12.2 EMC........................................................................................................................................... 13

3.13 Electrical and Earthing ................................................................................................................... 13

3.13.1 ........................................................................................................................................................ 13

3.13.2 Earth .......................................................................................................................................... 13

4. Appendix A – Gate covered area ............................................................................................ 14

5. Appendix B – Customer Review Sheet ................................................................................... 16

6. Appendix C – Pre-Installation Site Review Sheet ................................................................... 17



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1 INTRODUCTION 1.1 Requirements and scope

This document provides the guidelines for the installation environment of the Cubic E2 Gates.

Figure 1 - E2 Gate and E2 Wide Aisle Gate

The gates are defined in:



- and further gate specific information is available by reference to:

[7] 9616 50001 E2 Gate Document Set



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2 OVERVIEW E2 Gates and E2 Wide Aisle Gates (hereafter referred to as 'Gates' within this document) are designed for use under cover, out of direct rainfall.

This document details the guidelines for an Acceptable Location - somewhere Cubic always accept as being satisfactory for gate installation.

Guidelines for an Approvable Location are outside the remit of this document.

The following are factors in determining the guidelines for a Gate Acceptable Location:

Gate Ingress Protection rating of 30

Infra-red beams and prismatic reflectors in walkway to detect passengers / obstructions

Electrical connections are greater than 50mm above finished floor level for flood resistance

Floor level Gate interstanchion cables are not rated for water submersion

Stainless steel casing of gate

Rated temperature of gate internal components

Printed Circuit Boards are not conformally coated

The effect of dust and dirt on beam sensor window / reflector surfaces

The effect of dust and dirt on ticket transports

Monitoring of the gate barrier line for customers interacting with the gate, or having difficulty in interacting with the gate, or abusing / vandalising the gate

The ramp or floor angle for correct operation of the gate

The station electrical supply and earthing regime, availability of an effective station earth

2.1 Process for Acceptable Location

The process for assessment is as follows:-

1. The checklist shown in Appendix B – Customer Review Sheet of this document is to be completed by the Customer based on the Customer’s build intent and returned to Cubic.

2. In the case that any item on the checklist in Appendix B – Customer Review Sheet fails the acceptance criteria, then a review by the Cubic Responsible Engineer shall be triggered. (see step 5)

3. At pre-installation, the Cubic installation responsible person should review the site for acceptability and complete Appendix C – Pre-Installation Site Review Sheet.

4. In the case that any item on the checklist in Appendix C – Pre-Installation Site Review Sheet fails the acceptance criteria, then a review by the Cubic Responsible Engineer shall be triggered. (see step 5)

5. Cubic Responsible Engineer conducts an assessment of the proposed location

6. Feedback provided to the Customer by Cubic Responsible Engineer on location approval, including any conditions under which the location can be approved



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3 Guidelines 3.1 Rain

REVIEW PROCESS

3.1.1 As defined in:


- gates are rated as IP 30.

The first digit defines the protection against access to hazardous parts, and the degree of protection against solid foreign objects, which in this case is protection against a tool of 2.5mm Diameter.

The second digit defines the degree of protection against water ingress, which in this case is Non-protected.

As defined in:



- gates should be installed under cover, out of direct rainfall.

"Rainfall" should be taken to include snow, sleet and hail.

Any fine mist which is of sufficient quantity to cause water ingress into the gate is also not permissible.

To prevent rain affecting the gateline, suitable covered area dimensional requirements are shown in Appendix A, extracted from:

[12] 9616-05012 E2 Gate Covered Area - Requirements

3.1.2 Under Cover

Are the gates under cover, out of direct rainfall?

Record the result of the review in the relevant Appendix.



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3.2 Flood

REVIEW PROCESS




The gates are designed such that all electrical connections are greater than 50mm above finished floor level, so can withstand a limited amount of flooding.

However, as the gate interstanchion cables are not of a submersible type, any flooding should be infrequent and any surface water must drain away.

3.2.2 Flooding

Will any flooding be infrequent, will any surface water drain away?


3.3 Salt laden atmosphere

REVIEW PROCESS

3.3.1 The Gates should not be installed in a salt laden atmosphere.

3.3.2 Salt Atmosphere

Will the Gates be installed in a salt laden atmosphere?


3.4 Temperature

REVIEW PROCESS



- gates should only be installed in an environment of -8 °C to +40 °C

It should be noted that gate operation outside of this temperature range may be affected by component tolerances, shortened life and premature failure, and changes to the gearmotor oil viscosity affecting paddle operation.

3.4.2 Temperature

Will the gates be within an environment of -8 °C to +40 °C?




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3.5 Humidity

REVIEW PROCESS



- humidity should be maintained between 13%-97%, non-condensing.

3.5.2 Humidity

Will the gates be within a humidity environment of 13-97%, non-condensing?


3.6 floor strength

REVIEW PROCESS




- the floor shall be of continuous unbroken concrete, and shall be subjected to a standard pull test for Hilti M12 studs – the minimum resistance to a direct pull must be 16 Kn.

3.6.2 Floor strength

Will the floor be of continuous unbroken concrete, with minimum resistance to a direct pull of 16 Kn on a Hilti M12 stud?




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3.7 Solar

REVIEW PROCESS

3.7.1 Gates are designed to operate in direct sunlight conditions, by virtue of:

the Gate POD LEDs switch to a higher intensity when bright light is detected

the 2 line x 20 character monochrome liquid crystal display is transflective and backlit

gate walkway infra-red beams operate at a high frequency to reduce the DC effects of solar infra-red radiation, and infra-red flicker from overhead fluorescent lights.

No review is required.

3.8 Dust and Dirt

REVIEW PROCESS

3.8.1 Gates should not be installed in areas of excessive dust and dirt.

Wind-blown sand and concrete dust in particular can be highly abrasive to ticket transport mechanisms.

Concrete dust in a humid environment can have an accelerated corrosive effect on metals, including stainless steels.

The gate is designed and proven to withstand the dust generally encountered in the TfL underground environment, with the relevant periodic maintenance and cleaning regime.

3.8.2 Dust and dirt

Will the gates be installed in areas of excessive dust and dirt, or subjected to wind blown sand or concrete dust?




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3.9 Attendance and CCTV

REVIEW PROCESS



- safe operation of the WAG in a station environment requires either:

Gate line staffing throughout the day

or:

installation and appropriate staffing of intercom and CCTV surveillance equipment.

For purposes of the prevention of vandal damage, gates should not be installed in unattended areas where there is a risk of vandalism.

3.9.2 Attendance and CCTV

Will the gates be staffed / under staffed CCTV surveillance?


3.9.3 Vandalism

Will the gates be installed in an unattended area at risk of vandalism?


3.10 Incline

REVIEW PROCESS




- the site level is defined as being within a 1 in 40 incline in the direction of passage through the gate and 1 in 80 incline in the direction along the length of the gate array.

3.10.2 Floor incline

Is the floor incline less than 1 in 40 in the direction of passage through the gate, and less than 1 in 80 in the direction along the length of the gate array ?




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3.11 Maintenance and installation Clearance

REVIEW PROCESS



- a clear distance of 500 mm in front of the array and 100 mm to the right or left (dependent on type of end stanchion), between the 1300mm long edge dimension and a wall (or obstruction), is required to enable installation and maintenance.

3.11.2 Clearance

Is there a clear distance of 500 mm in front of the array and 100 mm to the right or left (dependent on type of end stanchion), between the 1300mm long edge dimension and a wall (or obstruction)?


3.12 Electromagnetic compatibility

REVIEW PROCESS




- gates should be installed greater than 5 metres from a traction supply (i.e. any traction / train / tram current carrying conductor).

3.12.2 EMC

Are the gates greater than 5 metres from a traction supply?


3.13 Electrical and Earthing

REVIEW PROCESS

3.13.1 The equipment is a Class 1 Earthed electrical device and requires a permanent earth connection to the installation supply in accordance with local electrical requirements.

3.13.2 Earth

Is there a permanent earth connection to the installation supply?




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4. Appendix A – Gate covered area

Figure 2 - Gate Covered Area



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Figure 3 - Gate Covered Area



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5. Appendix B – Customer Review Sheet This sheet should be completed by the customer for the station layout build intent.

Customer

Site / Location

Item Description Expected Result

Pass / Fail

Initials

3.1.2 Under Cover Are the gates under cover, out of direct rainfall?

Yes

0 Flooding Will any flooding be infrequent, will any surface water drain away?

Yes

0 Salt Atmosphere Will the Gates be installed in a salt laden atmosphere?

No

0 Temperature Will the gates be within an environment of -8 °C to +40 °C?

Yes

0 Humidity Will the gates be within a humidity environment of 13-97%, non-condensing?

Yes

0 Floor strength Will the floor be of continuous unbroken concrete, with minimum resistance to a direct pull of 16 Kn on a Hilti M12 stud?

Yes

0 Dust and dirt Will the gates be installed in areas of excessive dust and dirt, or subjected to wind blown sand or concrete dust?

No

0 Attendance and CCTV


Yes

0 Vandalism Will the gates be installed in an unattended area at risk of vandalism?

No

0 Floor incline Is the floor incline less than 1 in 40 in the direction of passage through the gate, and less than 1 in 80 in the direction along the length of the gate array ?

Yes

0 Clearance Is there a clear distance of 500 mm in front of the array and 100 mm to the right or left (dependent on type of end stanchion), between the 1300mm long edge dimension and a wall (or obstruction)?

Yes

0 EMC Are the gates greater than 5 metres from a traction supply?

Yes

0 Earth Is there a permanent earth connection to the installation supply?

Yes

The station layout build intent complies with the Cubic requirements detailed in this document:

Name (block capitals):

Signed:

Date:



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6. Appendix C – Pre-Installation Site Review Sheet This sheet should be completed by the Cubic site installation responsible person. A copy of the customer-completed Appendix B – Customer Review Sheet should be available.

Cubic responsible person

Site / Location

Item Description Expected Result

Pass / Fail Initials

3.1.2 Under Cover Are the gates under cover, out of direct rainfall?

Yes

0 Flooding Will any flooding be infrequent, will any surface water drain away?

Yes

0 Salt Atmosphere Will the Gates be installed in a salt laden atmosphere?

No

0 Temperature Will the gates be within an environment of -8 °C to +40 °C?

Yes

0 Humidity Will the gates be within a humidity environment of 13-97%, non-condensing?

Yes

0 Floor strength Will the floor be of continuous unbroken concrete, with minimum resistance to a direct pull of 16 Kn on a Hilti M12 stud?

Yes

0 Dust and dirt Will the gates be installed in areas of excessive dust and dirt, or subjected to wind blown sand or concrete dust?

No

0 Attendance and CCTV


Yes

0 Vandalism Will the gates be installed in an unattended area at risk of vandalism?

No

0 Floor incline Is the floor incline less than 1 in 40 in the direction of passage through the gate, and less than 1 in 80 in the direction along the length of the gate array ?

Yes

0 Clearance Is there a clear distance of 500 mm in front of the array and 100 mm to the right or left (dependent on type of end stanchion), between the 1300mm long edge dimension and a wall (or obstruction)?

Yes

0 EMC Are the gates greater than 5 metres from a traction supply?

Yes

0 Earth Is there a permanent earth connection to the installation supply?

Yes

The pre-installation site survey complies with the Cubic requirements detailed in this document:

Name (Block capitals):

Signed:

Date:

E2GATE INSTALLATION ACCEPTABLE LOCATION ...

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