Contents (Slide Nos. & Description)

Contents (Slide Nos. & Description)

1 Speedofer Components Pvt. Ltd. www.speedofer.com One Team One Way Towards Excellence

02 Facility03 The Company04-05 QMS ISO 9001:2015, EMS ISO14001:2015, OHSAS ISO 18001:2007 & RoHS Compliance Certificate06-07 Product Line08 Product Applications, Component Level09-10 Product Applications, Product Level11 Ferrite Cores Technical Aspects12 Ferrite Cores Material Characteristics13 Ferrite Cores Manufacturing Process Flow14 Ferrite Cores Grinding Process Elaboration15 Ferrite Cores Grinding Process Flow & Geometry Sizes16-18 Speedofer Engineering Infrastructure19 Speedofer R&D Unit / Reliability Test Unit20 Speedofer Proto Development Centre (Mechanical)21-23 Speedofer DC Bias Test Specimen Graphical Information24 Speedofer – Why ?25 Speedofer Organization Chart26 Speedofer Senior Management27 Speedofer Effective Supplier Management28 Speedofer Revenues29 Speedofer Clientele (Domestic & International)30 Speedofer In-House R&D Unit Recognition Certificate by DSIR31 Speedofer D&B D-U-N-S Registration Certificate32 Interactive Session & Thank Note

http://www.speedofer.com/

Speedofer Components Pvt. Ltd., The Facility

Plot No. 101 & 102, Toy City, Ecotech – III, Greater Noida – 201306, Uttar Pradesh, India. Email: [email protected]


mailto:[email protected]


Speedofer Components Founding History


EPCOS AG Germany

Hob Nob Electronics, founded by Mr. B S Randhawa in 1994 as India Distributor of EPCOS Ferrite Cores

Became one of the Top 5 Global Distributors of EPCOS for Ferrites Cores and won below Global Sales Awards

1994: EPCOS India started Ferrite Cores Manufacturing Facility in in Kalyani, West Bengal

2009: Epcos AG, Munich, Germany merges its passive component business with its competitor TDK Japan

Hob Nob Electronics started ground work to start a Manufacturing Facility

2007: Speedofer incorporated with CIN: U27209DL2007PTC165031 as the manufacturer of Soft Ferrite Cores

2010 ~ Till Date: Speedofer Production Capacity reached 40 Million Pieces / Month & became a largest manufacturer

2015: Speedofer is supplying over 3500 Types of Parts to MSMEs, SMEs, MEs and MNCs across India and abroad.

Sales Award 2003

Sales Award 2004

Sales Award 2005

Sales Award 2007

Sales Award 2008

Sales Award 2009

Sales Award 2011


Speedofer Components Pvt. Ltd., The Company

Speedofer Formed In The Year 2007 as Soft Ferrite Core Manufacturer

Speedofer Believes In Product RESEARCH & Product Engineering AndInnovative Manufacturing Technologies

Speedofer Has Close To A HUNDREDEmployees Including In Dedicated R&D Division

Speedofer Has Over TWO DECADES Of Experience And Know How About The Industry

Speedofer Has Major Market Share In India AndExporting To EUROPE &SRI LANKA

Speedofer Is QMS ISO 9001:2015,EMS ISO 14001:2015 & OHSAS ISO 18001:2007 Certified Company

Speedofer Has An Installed Production Capacity Of 40 MILLION Pieces PER MONTH

Speedofer Has Got High Precision, Self Compensating Grinding Lines from LINEAR ABRASIVE, Switzerland

Our Company

Our Belief

Our People

Our Experience

Our Presence

Our Systems

Our Capacity

Our Infrastructure



Speedofer Components QMS ISO 9001:2015 & EMS 14001:2015 Certificates



Speedofer Components OSHAS ISO 18001:2007 & RoHS Certificate



Speedofer Components Product Line

EE Ferrite Cores EFD Ferrite Cores ER Ferrite Cores

PQ Ferrite Cores RM Ferrite Cores

7

EI Ferrite Cores

ET Ferrite Cores

Speedofer Components Pvt. Ltd. www.speedofer.com One Team One Way Towards Excellence

ETD Ferrite Cores

EP Ferrite Cores

I Ferrite Cores

EPC Ferrite Cores


UU Ferrite Cores Drum Ferrite CoresEDR Ferrite Cores Balun Ferrite Cores

Ring Ferrite Cores, Uncoated

Ring Ferrite Cores, Coated

Speedofer Components Product Line

8

Pot Ferrite Cores


Sendust Cores Iron Powder Cores


Speedofer Components Product Applications, Component Level



Lighting ElectronicsLED LightingSolar & Green Energies

Consumer Electronics Notebook Adaptors

Speedofer Components Typical Applications, Product Level

Power Supply Units



Telecommunications Power Electronics Touch Panels

Power Distribution Desktop ComputersInduction Cooker Energy Meters

11

Speedofer Components Typical Applications, Product Level



Ferrite Cores Technical Aspects

12

Ferrite Cores: Ferrite cores are homogeneous ceramic structures made by powder metal composition by mixing Iron Oxides (Fe2O3) with oxides Manganese (Mn), Zinc (Zn), Nickel (Ni) and Magnesium (Mg). Ferrite Core is a sub component used in making Transformers, Inductors, Chokes and Ferrite Beads that eventually used in PCB Assemblies.

Soft ferrite cores: They have a low coercivity and are called "soft ferrites" to distinguish them from "hard ferrites", which have a high coercivity and are used to make ferrite magnets. Remanence & Coercivity: When a ferromagnetic material is magnetized in one direction, it will not relax back to zero magnetization when the imposed magnetizing field is removed. The amount of magnetization it retains at zero driving field is called its remanence. It must be driven back to zero by a field in the opposite direction; the amount of reverse driving field required to demagnetize is called its coercivity.

Nickel-Zinc (NiZn) and Manganese-Zinc (MnZn) ferrites:MnZn ferrite materials have high permeability, while NiZn ferrite materials have low permeability. MnZn ferrites are used in applications where the operating frequency is less than 5 MHz and NiZn ferrites have a higher resistivity and are used at frequencies from 2 MHz to a several hundred MHz. The exception is common mode inductors where the impedance of MnZn material makes it the best choice up to 70 MHz and NiZn is recommended from 70 MHz to several hundred GHz.



Speedofer Components Material Characteristics



Ferrite Cores Manufacturing Process Flow

14

1

2

3

1

2

3 Sintering (1200°C~1600°C) or solidifying the shapes

Ferrite Cores Manufacturing Process Flow

Powder Processing & Composition

Pressing to the desired size & shape



Ferrite Cores Grinding Process Elaboration

15

Gap

Post Sintered Cores Cannot use in the

application due to uneven surface & Un-gapped

(Uneven Surface makes the Cores produce fluctuating Inductance that is dangerous to the Circuits)

Post Grinding Cores (Bottom & Top)

Cannot use in the application due to Un-gapped Cores

(Cores needs to be Gapped in the Limbs to make them produce the designed Inductance Value to the Circuit)

Post Gapped Cores (Limbs)

Ready to ship to the customers

Cores are assembled in the Transformers / Inductors to eventually use them in the PCB Assemblies.

(Speedofer Clients Processes)Grinding accuracy 0.01mm



16

Ferrite Cores Grinding Process Flow & Geometry Sizes



Speedofer Engineering Infrastructure

High Precision, Self Compensating, Linear Abrasive, Switzerland Grinding Equipment Lines with 0.01mm Accuracy

17

Gap Cut

Top Fine Cut

Top Rough Cut

Bottom Fine Cut Spindle

Gap Cut Spindle

Top Fine Cut Spindle Top Rough Cut

Spindle

Bottom Fine Cut

Ferrite Grinding Pattern




a) DC Bias Source Meterb) Magnetic Core Selectorc) LCR Metersd) Hot Air Chamber

ab

c d




Auto AL Value Sorting Machine Part Printing Machine Skin & Blister Packer (Lamination)



Speedofer R&D Unit / Reliability Test Unit



Speedofer Proto Development Center (Mechanical)



Speedofer DC Bias Test Specimen Graphical Information



23




24




Speedofer – Why ?

Operates in ONLY ONE DAY inventory business model (with prior forecast)

0.01mm grinding accuracy from the best in class infrastructure

Product Quality Reliability Test Certificates for each consignment, each lot, eachgrade

Environmental Regulatory Compliance Tests from the Government Laboratories and incompliance with International Regulation RoHS

≤3% Tolerance in Inductance or AL Values that enhance consistent performance in theapplication

Responsive after sales service



Speedofer Organization Chart

Management BOARD

Manager, Quality

Manager, Engineering

Manager, Sales &

Marketing

Manager, Finance & Accounts

Manager, Sourcing

Executive Director

Managing Director

Manager, Production

Sr. Engineer, Quality

Engineer, Engineering

Sr. Executive, Sales &

Marketing

Sr. Executive, Finance & Accounts

Manager, Purchase

Supervisor, Production

Engineer, Quality

Jr. Engineer, Engineering

Executive, Sales &

Marketing

Executive, Finance &

Accountants

Manager, Stores

Junior Engineer, Quality

Operators, Equipment

Operators, Skilled

Executive, Stores

Operators, Semiskilled

Head, Technical

Manager, R&D

General Manager,

Operations

GM, Finance & Sales

Manager, Administration

Executives, Administration



Speedofer Senior Management

Mr. Randhawa B Singh:

Chairman & Managing Director of Speedofer

Components Pvt. Ltd.,Bramhajeet Singh

Randhawa is an entrepreneur who has

over 2 decades of experience in Soft

Ferrite Cores Industry.

Forayed into Soft Ferrite Cores manufacturing by setting up

Speedofer Components Pvt. Ltd. in 2007 which has an expanded unit and a

factory in Greater Noida, India.

Has a vision to grow together with the Clients and take Employees, Business Partners and Suppliers along to make

Speedofer most reliable global supplier.Found Hob-Nob Electronics Pvt. Ltd. in

New Delhi in 1994 as an authorized Distributor to EPCOS Ferrite Cores in

India.An Executive Committee member of

ELCINA that represents Electronics Industry.

Reachable at [email protected]

Mr. Ambar N Sinha:

Executive Director of Speedofer

Components Pvt.Ltd. Ambar N

Sinha was the Managing Director of EPCOS, India.

Over 15 years association with EPCOS and built up the company from

scratch into a world class manufacturing facility for Soft Ferrites

Cores. It is because of the rapid growth of

EPCOS that the Indian Ferrite Industry is thriving today.

Graduated from IIT, Kharagpur, has techno-commercial backgrounds and

evolved Six Sigma, TPM, Lean Manufacturing processes across the

Organizations he served.

Motivates his colleagues by extending his expertise in Business Excellence &

Strategies and ever helpful in systematic operations.


Mr. Probal Mukherjee:

Technical Head of Speedofer Components Pvt. Ltd., Mr. Mukherjee was

General Manager, R&D in EPCOS, India.

Actively associated with Speedofer Components Pvt. Ltd. in the field of

Quality, Customer Support and customized instruments for testing different

applicable characteristics of Ferrites Cores.

Graduated from IIT, Kharagpur

Fondly known as “Father of Ferrites” in India who also has wide global

experience with having worked in Far East, Europe and the Americas.

Member and Convenor of IEC forstandardisation.







Speedofer Effective Supplier Management



Speedofer Revenues

29

11

13

16

20

26

0

5

10

15

20

25

30

FY2011-2012 FY2012-2013 FY2013-2014 FY2014-2015 FY2015-2016

Speedofer Revenues in Crore Rupees



Speedofer Clientele (Domestic)

30

Speedofer Clientele (Overseas)



Speedofer In-House R&D Unit Recognition Certificate by DSIR



Speedofer D&B D-U-N-S Registration Certificate



Interactive Session & Thank Note

33

Speedofer Components is glad to receive more queries on literature, new product development, specifications, characteristics, application solutions, alternative developments and etc. on soft ferrite cores, reach & write to [email protected] or at [email protected]





Contents (Slide Nos. & Description)

Documents

Transcript of Contents (Slide Nos. & Description)