Characteristics of electron beam evaporated nanocrystalline SnO 2 thin films annealed in air

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Characteristics of electron beam evaporated nanocrystalline SnO 2 thin films annealed in air Abdul Faheem Khan a , Mazhar Mehmood a, *, Muhammad Aslam a , Muhammad Ashraf b a National Centre for Nanotechnology & Department of Chemical and Materials Engineering, Pakistan Institute of Engineering and Applied Sciences (PIEAS), Islamabad 45650, Pakistan b Optics Lab. Nilore, Islamabad, Pakistan 1. Introduction Nanostructured semiconducting oxides have attracted con- siderable interest due to their unique physical properties caused by quantum confinement effects. Among such semiconductors, tin oxide (SnO 2 ) seems to be a good candidate for the solar cell applications (e.g. as a window material) because of its wide band gap (3.6 eV) at room temperature [1–5]. It has also been employed in a wide range of applications including solid state gas sensors, liquid crystal displays, transparent conducting electrodes, infra- red reflectors, plasma display panels (PDPs), transistors, etc. [6– 10]. In addition, SnO 2 is useful as a hard film material for applications requiring high refractive and reflective properties. SnO 2 thin films have been prepared by various techniques such as RF-magnetron sputtering [1,11,12], electron beam evaporation [13], sol–gel coating [14], chemical vapor deposition [15], etc. Various characteristics of these SnO 2 films have been observed to change by altering the preparation technique and environment. For example electrical properties of such films depend upon oxygen vacancies, adsorbed gases [16], film thickness, micro- structure, deposition conditions such as substrate temperature, rate and temperature of deposition [17], etc. Earlier studies on rf- sputtered SnO 2 films by Khan et al. [1] have shown very small variations in band gap energy and multiphase structure (SnO 2 + SnO) with annealing temperature up to 500 8C. In addition, RMS roughness and electrical resistivity have demonstrated opposite trend with annealing [2]. In this paper structural, optical and electrical properties of electron beam evaporated nanocrystalline SnO 2 thin films have been investigated in pre- and post-thermal annealed (in air over the temperature range of 350–550 8C) conditions using X-ray diffraction (XRD), Raman spectroscopy, Fourier transform infra-red spectroscopy (FTIR), transmission spectroscopy, impedance spec- troscopy (IS), and atomic force microscopy (AFM). 2. Experimental SnO 2 thin films were deposited using electron beam evapora- tion of SnO 2 powder (99.9%) as a starting material onto BK7 glass substrates using tungsten crucible. The system was pumped to a base pressure of less than 10 5 mbar before deposition and O 2 was injected into the chamber during evaporation at a partial pressure below 2 10 5 mbar. The substrate was set at a temperature of 300 8C and at a distance of 35 cm from the source and rotated at 30 RPM during deposition to obtain uniform and homogeneous films. The deposition parameters were optimized to reduce the film roughness. Thickness of film and rate of its deposition were Applied Surface Science 256 (2010) 2252–2258 ARTICLE INFO Article history: Received 29 September 2009 Received in revised form 14 October 2009 Accepted 16 October 2009 Available online 24 October 2009 Keywords: Nanocrystalline SnO 2 thin films Quantum confinement Raman spectroscopy Band gap energy FTIR spectroscopy Electrical resistivity ABSTRACT Tin oxide (SnO 2 ) thin films (about 200 nm thick) have been deposited by electron beam evaporation followed by annealing in air at 350–550 8C for two hours. Optical, electrical and structural properties were studied as a function of annealing temperature. The as-deposited film is amorphous, while all other annealed films are crystalline (having tetragonal structure). XRD suggest that the films are composed of nanoparticles of 5–10 nm. Raman analysis and optical measurements suggest quantum confinement effects that are enhanced with annealing temperature. For instance, Raman peaks of the as-deposited films are blue-shifted as compared to those for bulk SnO 2 . Blue shift becomes more pronounced with annealing temperature. Optical band gap energy of amorphous SnO 2 film is 3.61 eV, which increases to about 4.22 eV after crystallization. Two orders of magnitude decrease in resistivity is observed after annealing at 350–400 8C due to structural ordering and crystallization. The resistivity, however, increases slightly with annealing temperature above 400 8C, possibly due to improvement in stoichiometry and associated decrease in charge carrier density. ß 2009 Elsevier B.V. All rights reserved. * Corresponding author. Tel.: +92 51 2207813; fax: +92 51 2208070. E-mail addresses: [email protected] (A.F. Khan), [email protected] (M. Mehmood). Contents lists available at ScienceDirect Applied Surface Science journal homepage: www.elsevier.com/locate/apsusc 0169-4332/$ – see front matter ß 2009 Elsevier B.V. All rights reserved. doi:10.1016/j.apsusc.2009.10.047

Transcript of Characteristics of electron beam evaporated nanocrystalline SnO 2 thin films annealed in air

Characteristics of electron beam evaporated nanocrystalline SnO2 thin filmsannealed in air

Abdul Faheem Khan a, Mazhar Mehmood a,*, Muhammad Aslam a, Muhammad Ashraf b

a National Centre for Nanotechnology & Department of Chemical and Materials Engineering, Pakistan Institute of Engineering and Applied Sciences (PIEAS), Islamabad 45650, Pakistanb Optics Lab. Nilore, Islamabad, Pakistan

Applied Surface Science 256 (2010) 2252–2258

A R T I C L E I N F O

Article history:

Received 29 September 2009

Received in revised form 14 October 2009

Accepted 16 October 2009

Available online 24 October 2009

Keywords:

Nanocrystalline SnO2 thin films

Quantum confinement

Raman spectroscopy

Band gap energy

FTIR spectroscopy

Electrical resistivity

A B S T R A C T

Tin oxide (SnO2) thin films (about 200 nm thick) have been deposited by electron beam evaporation

followed by annealing in air at 350–550 8C for two hours. Optical, electrical and structural properties

were studied as a function of annealing temperature. The as-deposited film is amorphous, while all other

annealed films are crystalline (having tetragonal structure). XRD suggest that the films are composed of

nanoparticles of 5–10 nm. Raman analysis and optical measurements suggest quantum confinement

effects that are enhanced with annealing temperature. For instance, Raman peaks of the as-deposited

films are blue-shifted as compared to those for bulk SnO2. Blue shift becomes more pronounced with

annealing temperature. Optical band gap energy of amorphous SnO2 film is 3.61 eV, which increases to

about 4.22 eV after crystallization. Two orders of magnitude decrease in resistivity is observed after

annealing at 350–400 8C due to structural ordering and crystallization. The resistivity, however,

increases slightly with annealing temperature above 400 8C, possibly due to improvement in

stoichiometry and associated decrease in charge carrier density.

� 2009 Elsevier B.V. All rights reserved.

Contents lists available at ScienceDirect

Applied Surface Science

journal homepage: www.e lsev ier .com/ locate /apsusc

1. Introduction

Nanostructured semiconducting oxides have attracted con-siderable interest due to their unique physical properties caused byquantum confinement effects. Among such semiconductors, tinoxide (SnO2) seems to be a good candidate for the solar cellapplications (e.g. as a window material) because of its wide bandgap (3.6 eV) at room temperature [1–5]. It has also been employedin a wide range of applications including solid state gas sensors,liquid crystal displays, transparent conducting electrodes, infra-red reflectors, plasma display panels (PDPs), transistors, etc. [6–10]. In addition, SnO2 is useful as a hard film material forapplications requiring high refractive and reflective properties.SnO2 thin films have been prepared by various techniques such asRF-magnetron sputtering [1,11,12], electron beam evaporation[13], sol–gel coating [14], chemical vapor deposition [15], etc.Various characteristics of these SnO2 films have been observed tochange by altering the preparation technique and environment.For example electrical properties of such films depend uponoxygen vacancies, adsorbed gases [16], film thickness, micro-structure, deposition conditions such as substrate temperature,

* Corresponding author. Tel.: +92 51 2207813; fax: +92 51 2208070.

E-mail addresses: [email protected] (A.F. Khan),

[email protected] (M. Mehmood).

0169-4332/$ – see front matter � 2009 Elsevier B.V. All rights reserved.

doi:10.1016/j.apsusc.2009.10.047

rate and temperature of deposition [17], etc. Earlier studies on rf-sputtered SnO2 films by Khan et al. [1] have shown very smallvariations in band gap energy and multiphase structure(SnO2 + SnO) with annealing temperature up to 500 8C. In addition,RMS roughness and electrical resistivity have demonstratedopposite trend with annealing [2].

In this paper structural, optical and electrical properties ofelectron beam evaporated nanocrystalline SnO2 thin films havebeen investigated in pre- and post-thermal annealed (in air overthe temperature range of 350–550 8C) conditions using X-raydiffraction (XRD), Raman spectroscopy, Fourier transform infra-redspectroscopy (FTIR), transmission spectroscopy, impedance spec-troscopy (IS), and atomic force microscopy (AFM).

2. Experimental

SnO2 thin films were deposited using electron beam evapora-tion of SnO2 powder (99.9%) as a starting material onto BK7 glasssubstrates using tungsten crucible. The system was pumped to abase pressure of less than 10�5 mbar before deposition and O2 wasinjected into the chamber during evaporation at a partial pressurebelow 2 � 10�5 mbar. The substrate was set at a temperature of300 8C and at a distance of 35 cm from the source and rotated at30 RPM during deposition to obtain uniform and homogeneousfilms. The deposition parameters were optimized to reduce thefilm roughness. Thickness of film and rate of its deposition were

Fig. 1. X-ray diffraction patterns of SnO2 thin films, as-deposited (a) and annealed

for 2 h at 350 8C (b), 400 8C (c), 450 8C (d), 500 8C (e), 550 8C (f).Fig. 2. Plots of volume of the unit cell (curve 1) and particle size (curve 2) as a

function of annealing temperature (TA) for SnO2 thin films.

A.F. Khan et al. / Applied Surface Science 256 (2010) 2252–2258 2253

controlled with the help of an in situ quartz crystal thicknessmonitor. Intended thickness of the film was about 200 nm and thedeposition rate was set as 0.45 nm s�1. However, the thicknessestimated by ellipsometery and transmittance data is found to be240 � 10 and 280 � 10 nm, respectively. We consider that thethickness of 240 nm, as determined by ellipsometery, may be morereliable.

Fig. 3. AFM image (100 nm � 100 nm) showing the surface morphology of

These films were then annealed in air at various temperaturesranging from 350 to 550 8C with a step of 50 8C for a fixed time of2 h. Structure of these films was determined by recording X-raydiffraction patterns at room temperature using Bruker D8 Discoverdiffractometer equipped with Cu Ka radiations. The Raman spectrawere obtained at room temperature using confocal mode of Micro-

SnO2 thin films, as-deposited (a) and annealed at 350 8C for 2 h. (b).

Fig. 5. FTIR spectra of SnO2 thin films at various annealing temperatures.

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Raman-Spectrometer (MST-1000A, DongWoo Optron Co. LTD.,South Korea) under excitation with HeCd laser beam at 442 nm.Optical transmittance and reflectance of the as-deposited andannealed films were recorded at room temperature by a PerkinElmer UV/VIS/NIR Lambda 19 spectrophotometer in the wave-length range 200–3000 nm. FTIR transmission spectra wererecorded at room temperature on a NICOLET 6700, ThermoElectron Co. USA in the range of 400–2000 cm�1. Impedancespectroscopic measurements were made at room temperatureusing Alpha-A High Performance Frequency Analyzer, NovocontrolTechnologies, Germany in the frequency range of 0.1 Hz–1 MHz.Silver paint electrodes were used at a separation of about 40 mmon 50 mm wide films. The contacts were allowed to dry for 24 h inopen air before making measurements. DC electrical resistivitywas measured by well-known four-point probe method [18] atroom temperature. Surface morphology of the films was investi-gated by atomic force microscopy (Quesant Universal SPM, AmbiosTechnology) in non-contact mode. An AFM tip of silicon nitride wasused having an approximate radius of curvature of 10 nm.

3. Results and discussion

SnO2 thin films deposited on BK7 glass substrates are physicallystable. Cracks and blisters are not found even after annealing up to550 8C. Fig. 1 shows typical XRD patterns of the as-deposited andannealed SnO2 films. Broad halo in the XRD pattern of as-depositedfilm depicts its amorphous nature. On the other hand, all annealedfilms are polycrystalline with tetragonal structure (P42/mnm

(1 3 6)) [19]. Crystallinity of the films seems to improve with therise of annealing temperature. X-ray diffraction peaks are broadsignifying that the present films are composed of small nano-particles [1,2]. The average particle size as estimated by Scherrerformula [2] is in the range of 5–10 nm and demonstrates anincrease with annealing temperature as clear from Fig. 2.Furthermore, X-ray diffraction peaks shift towards lower 2u angleswith annealing temperature (Fig. 1) suggesting an increase inlattice parameters, and consequently, the unit cell volume (Fig. 2).It is also noticed that the unit cell volume of annealed films issmaller than that for bulk SnO2 (0.0724 nm3).

Two and three-dimensional AFM images of the as-depositedand 350 8C annealed SnO2 films are shown in Fig. 3. It can be seenthat the as-deposited film is amorphous (Fig. 3a) while annealedfilm is crystalline (Fig. 3b). The asperities and depressions on thesurface of crystalline film are of the order of 5–10 nm wide.Furthermore, RMS roughness of the as-deposited film is about4 nm. While on annealing it reduces to about 0.4 nm representingsmooth surface and uniform growth. This is also confirmed fromthe height scales of 2D AFM images (Fig. 3). Generally the electron

Fig. 4. Raman spectra of SnO2 thin films.

beam evaporated films are rough but in present case, films aresmooth enough due to optimization of the deposition conditionssuch as distance between target and substrate. Moreover,smoothness of the present films can also be related with theorderedness caused by annealing [20].

SnO2 is known to have six atoms per unit cell (space group D144h)

giving 18 vibrations modes. Among these modes 2 are IR active(A2u, Eu) and 4 are Raman active (Eg, A1g, B1g, B2g) [21]. Themicrostructure, shape, size and defects can affect the intensity andshape of IR and Raman peaks. Fig. 4 shows Raman spectra of the as-deposited and annealed SnO2 films. Three peaks are visible in thespectrum of as-deposited film at about 472.7, 631.0, 773.2 cm�1

which can be assigned to SnO2 optical phonons [1,22]. It is clearfrom Fig. 4 that these peaks are blue-shifted as compared to thosefor bulk SnO2 (474.0, 632.0, 776.0 cm�1) [22], suggesting quantumconfinement effects. These peaks show more blue shift onannealing at higher temperatures, possibly due to enhancedquantum confinement effects. Intensity of the Raman peaksincreases with an increase in annealing temperature due toimprovement in the structural order. The asymmetry observed inthe Raman peaks may be due to small size of nanoparticles andstructural defects [23,24].

In order to examine the vibration modes on the surface of SnO2

films, FTIR analysis have been performed on the as-deposited and

Fig. 6. Optical transmittance of SnO2 thin films, as-deposited (a) and annealed for

2 h at 350 8C (b), 400 8C (c), 450 8C (d), 500 8C (e), 550 8C (f).

Fig. 7. Plots of (ahn)2 vs. photon energy, hn, of SnO2 thin films.

Fig. 8. Plot of optical band gap, Eopt, vs. annealing temperature, TA, for SnO2 thin

films.

A.F. Khan et al. / Applied Surface Science 256 (2010) 2252–2258 2255

annealed films at room temperature and results are plotted inFig. 5. Three peaks are visible in the spectra at about 655, 790,985 cm�1 for the as-deposited and all annealed films. The peak at655 cm�1 can be assigned to O–Sn–O and 790 cm�1 to Sn–O–Snstretching vibrations, while the peak at 985 cm�1 is due to latticevibrations. Popescu and Verduraz [25] have seen these peaks forSnO2 powder at 665, 770 and 960 cm�1, respectively; their peakswere comparatively narrower in comparison with our FTIR spectra.This may be due to amorphous and nanocrystalline nature of ourfilms. The shape of the FTIR spectra and the positions of the peakshave been shown to vary with the synthesis routes and particle size[26].

Fig. 6 shows plot of transmittance of the as-deposited andannealed SnO2 films at different temperatures as a function ofwavelength. The behavior of transmittance for the as-depositedand annealed films is almost similar in the wavelength range of300–3000 nm with a slight shift in the peak position towardslower wavelengths. The blunt and slow decrease at wavelengthbelow 500 nm is probably due to the absorption edge, which canalso manifest the amorphous nature of the as-deposited film,while the annealed films show some sharp decrease comparedwith the as-deposited film, which demonstrates crystallinenature of these films along with some amorphous phase. Anyvariation in transmittance caused by annealing may be relatedwith non-stoichiometry, improvement in the structural order,removal of residual stresses and defects formed during filmdeposition.

Fig. 7 shows plot of (ahn)2 as a function of photon energy, hn,to determine the band gap. Band gap energy, Eopt, estimated from

Fig. 7 is shown in Fig. 8 as a function of annealing temperature.The band gap of as-deposited SnO2 film is 3.61 eV. It showssubstantial rise to 4.15 eV for the film annealed at 350 8C andincreases further at higher annealing temperatures to 4.22 eV.These Eopt values are almost in agreement with those of Lee [26].The low value of Eopt for the as-deposited film as compared withthe crystalline films may be attributed to band tailing caused bydisorderedness [27]. Since amorphous semiconductors haveband tails inside the energy gap, transition of band tails to the

Fig. 9. Optical reflectance of SnO2 films as a function of wavelength.

A.F. Khan et al. / Applied Surface Science 256 (2010) 2252–22582256

extended states can happen below the absorption edge of thecrystallized state [27]. Eopt values increase slightly with anincrease in annealing temperature due to improved structure [1]and/or enhanced quantum confinement.

Fig. 9 shows reflectance, R, of the as-deposited and annealedfilms as a function of wavelength. As-deposited and annealed filmsshow almost similar trends in a wide range of wavelength with aslight shift of peaks towards lower wavelengths. Refractive index,n, can be determined from the reflectance data using the relation[1,28]:

n ¼

ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi1þ

ffiffiffiRp

1�ffiffiffiRp

s(1)

The refractive index (calculated using Eq. (1)) of as-depositedand annealed films is shown in Fig. 10 as a function of wavelength.Fig. 10 shows an oscillatory behavior of refractive index (fromnmin = 1.25 to nmax = 2.30) in the UV, visible and near IR regions.Fig. 11 is a plot of refractive index at l = 589 nm, as a function ofannealing temperature (TA). The refractive index measured atl = 589 nm is found to increase from 1.35 to 1.88 showing

Fig. 10. Plots of refractive index, n, as a function of wavelength for SnO2 thin films:

as-deposited (a) and annealed for 2hr at 350 8C (b), 400 8C (c), 450 8C (d), 500 8C (e),

550 8C (f).

oscillatory behavior due to fringing effect. The values of refractiveindex are close to early reported values [1]. In order to establish arelation between refractive index, n (l = 589 nm), and optical bandgap energy Eopt, a graph has been plotted as shown in Fig. 12. An

Fig. 11. Plot of refractive index, n, vs. annealing temperature, TA, for SnO2 thin films

at wavelength l = 598 nm.

Fig. 12. Plot of optical band gap, Eopt, against refractive index, n, for SnO2 thin films.

Fig. 13. Plot of electrical resistivity, r, vs. annealing temperature, TA, for SnO2 thin

films.

Fig. 15. Plot of optimum dc resistance vs. annealing temperature, TA, for SnO2 thin

films.

A.F. Khan et al. / Applied Surface Science 256 (2010) 2252–2258 2257

approximately linear relation is observed as given below:

n ¼ 0:5954þ 0:3086Eopt (2)

Fig. 13 shows a plot of electrical resistivity (r) as a function ofannealing temperature. Resistivity first decreases rapidly from4.4 mV-cm (for as-deposited film) up to an annealing temperatureof 400 8C. Further annealing causes resistivity to increase slowlyfrom 0.039 mV-cm (at 400 8C) to 0.483 mV-cm at 550 8C. It can beseen in Fig. 1(a and b) that the as-deposited amorphous filmbecomes polycrystalline at 350 8C. Therefore, the substantialdecrease in resistivity observed at 350 8C is due to orderedness/crystallization of the film. Lee et al. [27] have shown thatresistivity of SnO2 based thin films depends on mobility anddensity of charge carriers out of which the former increases withcrystallinity and structural ordering and the later increases withoxide ion vacancies or excess metal ions, i.e. non-stoichiometry ofSnO2 phase. Annealing the SnO2 films in air is expected to lower theoxide ion deficiency or improve the stoichiometry. Accordingly,initial decrease in resistivity of the films with annealingtemperature up to 350 8C is related with the improvement incrystallinity, as mentioned above, and an increase in resistivityabove 400 8C is due to decrease in oxide ion vacancies andassociated charge carrier density.

Typical complex impedance spectrum (Z00 plotted against Z0) forthe as-deposited SnO2 film recorded at room temperature is shownin Fig. 14. Such IS plots for all annealed films show singlesemicircles (not shown here) analogous to that of as-deposited

Fig. 14. Nyquist plot of as-deposited SnO2 thin film along with fitted data using

equivalent RC circuit as shown.

film. Measured data is well fitted with simulated curve using anequivalent RC parallel circuit (shown as inset of Fig. 14). Theintercept on the real impedance axis (Z0) in the fitted Nyquist plot(Fig. 14) gives dc resistance. Optimum (best-fitted) value of thecapacitance, C1, is found to be approximately same for all the filmsand is about 50 pF. On the other hand, optimum value of theresistance, R1, first decreases sharply (from 1010 V to 2 � 104 V)and then increases gradually to 5 � 108 V with rise of annealingtemperature as shown in Fig. 15. The behavior of dc resistanceobtained from IS measurements (Fig. 15) and dc resistivity(Fig. 13) are almost in agreement. Measured resistances andcapacitances may be attributed to grain boundaries betweennanocrystals [29,30]. The sudden fall of dc resistance (Fig. 15)seems to be a consequence of orderedness/crystallization of thefilm, whereas the rise of resistance may be related with thereduction of carrier density through trapping of electrons at grainboundaries by adsorbed oxygens [29] during annealing in air.

4. Conclusions

The electron beam evaporated SnO2 thin films are amorphousin nature and show crystallization at annealing temperature of350 8C and above. The post-thermal annealing shows greatertendency to affect the structural, optical and electrical propertiesof SnO2 thin films which are composed of nanoparticles of size 5–10 nm. Optimization of the deposition parameters is useful toobtain smooth films. Due to quantum confinement effects bandgap energy of SnO2 rises from 3.61 eV for amorphous film to4.22 eV for nanocrystalline films. As a consequence such SnO2

films can be useful as a window material for solar cell applications.Raman spectra of SnO2 films are blue-shifted with annealingtemperature indicating nanostructure and quantum confinementeffects. Electrical resistivity of present films falls abruptly oncrystallization but rises gradually due to improvement instoichiometry. Impedance spectroscopic results also show thesimilar behavior.

Acknowledgement

Authors are thankful to Higher Education Commission (HEC),Government of Pakistan, for financial support.

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