BOAS-015399 Original GreaseOil Datenblatt WEU UK-en.indd

www.bosch-professional.co.uk

Bos

ch o

rigi

nal g

reas

es

and

oils

for

repa

ir

The right greases and oils are essential for performance.Your Bosch dealer and your workshop will advise you which of the 30 or so Bosch original greases and oils have to be used where and in what quantity. The right grease in the right measure will ensure you Bosch tool works perfectly again after maintenance and repair. Your advantages from correct lubrication: reduced wear, increased operating time and increased service life.

Real Bosch!Original lubricants without compromise

BOAS-015399 Original GreaseOil Datenblatt WEU UK-en.indd 1 26.05.14 15:13

Subject to technical alterations | Printed in Germany | April 2014

Bosch original greases and oils. Tested and recommended for Bosch power tools.

What purpose do lubricants serve in a power tool?Lubricants perform many important tasks: friction and wear reduction, power transfer, cooling, vibra-tion damping, sealing, and corrosion protection. As with all machine parts, lubricants are also subject to aging and wear. They become dirty, overheat or dry out. When this happens, or during every necessary wear repair, they have to be replaced or replenished.

Not all greases are the same, and not all oils are the same. In addition to a base oil, lubricants usually contain additives which give them certain characteristics. ▶ Fluidity▶ Oxidation resistance ▶ Friction characteristic.The base oil and the additives are precisely tailored to each other and to the relevant requirements of use. Original greases and oils from Bosch are developed especially for Bosch Power Tools and meet the same high quality standard as the tools themselves.

What has to be observed when greasing and oiling during repairs? Bosch original greases and oils must not be mixed with each other, nor under any circumstances with non-recommended greases and oils. The specified quantities and the lubrication instructions for each tool must be observed at all times.

You will find detailed lubrication instructions in the sparepart documentation on the internet or on our Service DVD.

Basic guide to correct use of greases and oils in repair

Using Bosch original greases and oils during repair pays off:▶ The components of the tool deliver optimum

performance▶ Abrasion and wear of the parts are as low

as possible ▶ The operating time between service intervals

is increased▶ The service life of the tool is maximised

Your advantages at a glance




How to ensure that you always have the right greases and oils in stock.

We have compiled a selection of the most common lubricants for repairing tools from various product groups. You can therefore order any quantity of the required lubricants to meet your individual requirements.

You will find current offers for ordering lubricants in a stock-up set on the extranet.

Repairs must be performed only by trained experts.

To ensure correct use of greases and oils during repair, please always observe the tool-specific lubrication instructions in our service documen-tation on the internet or on our Service DVD.

Note

Lubricant part numbers

Lubricant 30 ml 45 ml 50 ml 225 ml 1000 ml 5 kgGearbox grease 1 615 430 005 1 615 430 001 1 615 430 007 × × × × × × ×Special gearbox grease 1 615 430 014 1 615 430 015 1 615 430 016 × × ×Special grease 1 615 430 002 × × × × ×Special gearbox grease 1 605 430 003 × × × ×Gearbox grease 1 615 430 017 1 615 430 018 ×

Ball bearing grease / Roller bearing grease

1 615 430 020 × × × × × × × ×

Gearbox grease 3 605 430 002 3 605 430 010 × ×Gearbox grease / Special grease 3 605 430 003 × × × ×

Gearbox grease / High-temperature grease

3 605 430 004 ×

Special grease 3 605 430 009 × ×

Special oil1 615 437 5091 615 437 5111 615 437 512

1 615 430 019 × × ×

Special oil 1 615 430 012 ×Hydraulic oil 3 605 430 008 × × × ×Grease for shanks of accessories 1 615 430 010 × × ×

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*

Common lubricants: suitable for most tools within a product group. These should be available at every workshop.*

*Please always observe the tool-specific lubrication instructions in our service documentation on the internet or on our Service DVD.

Robert Bosch UK Ltd. (BSC)P.O. Box 98Broadwater ParkNorth Orbital RoadDenhamUB9 5HJ Denham-Uxbridge/Middlesex



How to find the right grease and oil on the internet and extranet.

Step 4Order the right grease/oil straightaway with your spare part order.

Search for the part number in the spare part list of the tool or via the “Spare part information” category. Add it to your shopping basket.

Step 1Use our spare part search via your access to the extranet: http://partner.bosch.de/ew/uk or on the internet at: www.bosch-professional.co.uk

Do you repair this type of tool quite often? Do you need the information about greasing/oiling as a printout directly at your workplace?Then simply print the tool-specific drawing and the accompanying lubrication instruction, and you will have all the important information at a glance.

Step 3Under “Technical information” –> “Lubrication instructions” you will find the detailed instructions.

There you will find:▶ the 10-digit part number for the suitable

grease/oil▶ the position number with which you can

easily find the parts you have to lubricate on the spare part drawing

▶ the quantity of grease/oil required to perform a repair

▶ additional instructions on how to cor-rectly grease/oil the parts during repair.

Please note: Make a note of the 10-digit part number for your spare part order

You will find all instructions for the greases and oils recommended by Bosch in our spare part documentation.Please note: Repairs must be performed only by trained experts.



Our tip

Step 2Search for the right spare part list for your tool (by trade name or part number)




How to find the right grease and oil on the Service DVD.

Step 1Use our Service DVD and search for the right spare part list for your tool (by trade name or part number).

Do you repair this type of tool quite often? Do you need the information about greasing/oiling as a printout directly at your workplace?Then simply print the tool-specific drawing and the accompanying lubrication instruction, and you will have all the important information at a glance.

Our tip

You will find all instructions for the greases and oils recommended by Bosch in our spare part documentation. Please note: Repairs must be performed only by trained experts.

Step 2The oil drop ( ) guides you directly to the tool-specific lubrication instructions.There you will find: ▶ the 10-digit part number for the suitable grease/oil▶ the position number with which you can easily find

the parts you have to lubricate on the spare part drawing

▶ the quantity of grease/oil required to perform a repair

▶ additional instructions on how to correctly grease/oil the parts during repair.

Please note: Make a note of the 10-digit part number for your spare part order

Robert Bosch UK Ltd. (BSC)P.O. Box 98Broadwater ParkNorth Orbital RoadDenhamUB9 5HJ Denham-Uxbridge/Middlesex


Step 3Order the right grease/oil straightaway with your spare part order.

Simply add the part number to your spare part order.





1 commercially available

Pos. Description Instruction Lubricant Quantity

Gearbox interior Grease parts, fill rest 1 605 430 003 Bosch 9 – 11 g

41 Needle bushing * Fill to 1/2 1 605 430 003 Bosch

41 Slide bearing* delivered soaked in oil, if not lubricated, place in oil for 3 hrs.

3 605 430 008 Bosch

13, 14 Deep groove ball bearing * Fill to 2/3 1 615 430 020 Bosch

828 (28) Bearing flange* grease ball bearing on both sides

1 615 430 020 Bosch

27 Rubber bushing / rubber ring Oil SAE 20 W Mineral oil 1

3 601 H24 800

3 601 H24 830

3 601 H24 8P0Angle grinder – 3 601 H24 800 – GWS 1400

1427

13

41

828










3 605 430 008 Bosch



1 615 430 020 Bosch


3 601 H22 003Angle grinder – 3 601 H22 003 – GWS 1100

25

9301/1

301/18

29

808

A

H

E

105

105

50

24

BA

805

6

8107

47

301/19301/20

H

F

BI

A C

301/48

D

802J

4

818

53

3945

840

14

30

2740

13

835

803813

821A

41

54

38

32

49

104

Stand}Issue Fig. /Abb. 13 601 H22 003

10-06-0810-05-18

301/17301/16

343/44

343

810

D

301/48

301/17

301/16

= 802= 851

860

107

851

weiss

schwarz

EJ

G

I

F CF

blau

G

J

H

G828

828/04

3533

FettGrease

80

49










3 605 430 008 Bosch



1 615 430 020 Bosch


3 601 H21 800

3 601 H21 000 / 3601 H21 060

3 601 H21 070 / 3 601 H21 463

3 601 H21 473 / 3 601 H21 830 Angle grinder – 3 601 H21 800 –GWS 10-125

1427

13

41






826 Bearing bridge Grease the needle bearing 3 605 430 003 Bosch 2,5 g

827 Eccentric gear Grease teeth 3 605 430 003 Bosch 9 g

37 Balancing weight grease sliding point 3 605 430 003 Bosch 2,5 g

40 Stroke rod grease sliding points 3 605 430 003 Bosch 6 g

40 Stroke rod Grease the clamping sleeve 3 605 430 003 Bosch 0,5 g

3 601 E8G 001

3 601 E8G 031Jigsaw – 3 601 E8G 001 – GST 90 E

Modifications reservedÄnderungen vorbehaltenModifications resérvéesSalvo modificaciones

32827

23

39 29

42

40

59587271

65 653

47

2422365745

48

808

1

19

67551 862

19

9

AnzugsmomenteTorque valuesCouple de serragePares de aprietePos. 19 = 1,7 - 2,0 Nm 19 = 1,2 - 1,6 Nm 57 = 1,3 - 1,7 Nm 72 = 1,0 - 1,3 Nm

3 601 E8G 00114-01-15 Issue

Stand Fig. /Abb. 1

46

826

30 3337

36

41

49

4443 36 49

803

3/6

802

810806

5805

54

147

4 16

656

51 52

85350

652

654895







831 Gearbox interiorGrease parts, rest in gearboxinterior

1 605 430 003 Bosch 9 – 11 g



3 605 430 008 Bosch

13, 14, 28 (28=828) Deep groove ball bearing * Fill to 2/3 1 615 430 020 Bosch

37 Shaft sealing ring Oil SAE 20 W Mineral oil 1

26 Intermediate ring Oil SAE 20 W Mineral oil 1

27 Rubber ring Oil SAE 20 W Mineral oil 1

* if bearing not greased SAE 20 W Mineral oil 1

3 601 C88 1023 601 C88 101 / 3 601 C88 1313 601 C88 161 / 3 601 C88 171Angle grinder – 3 601 C88 102 – GWS 7-125

841

828

13

14

831







840 (40)Gearbox and impact mechanism interior

Teile fetten, Rest in Gearbox interior

1 615 430 001 Bosch 35 g

821, 833, 321 / 46 Sliding parts / parts Smear the sliding surfaces 1 615 430 001 Bosch

63 Needle bushing Grease 1 615 430 001 Bosch

3, 823 (23) Pinion, toothed sleeve Grease teeth 1 615 430 001 Bosch 6 g

321 / 22 Spur gear Grease teeth of sliding surface 1 615 430 001 Bosch

21 (821) PipeGrease the piston bearing sur-face, friction bearing surface

1 615 430 001 Bosch

26 Hammer piston Grease the inside 1 615 430 001 Bosch

31 Needle ring * Grease 1 615 430 001 Bosch

321 / 59, 68 Shaft sealing ring Grease 1 615 430 001 Bosch

821 Tool holder Grease SDS holder 1 615 430 001 Bosch

32 / 76, 55, 26 / 56, 57 O-ring Oil SAE 20 W Mineral oil 1

54 Rubber bushing Oil SAE 20 W Mineral oil 1

3 / 13, 3 / 14 Deep groove ball bearing * Fill to 2/3 1 615 430 020 Bosch

26 / 29 Piston pin Grease 1 615 430 020 Bosch

26 / 71 Shim ring Grease 1 615 430 020 Bosch

822 Auxiliary handleOil, lubricate face surface on thread side

1 615 430 019 Bosch

822 / 125 T-head bolt Grease thread 1 615 430 002 Bosch

- * if bearing not greased 1 615 430 002 Bosch

0 611 254 803Rotary hammer – 0 611 254 803 – GBH 2600

black / brown onschwarz / braun an

blau an blue on

1034

1014/102

xy

6

8055

806

804

101

4/102 4/1/102

101Version Version

Typ 0 611 254 803

A B

76

0 611 254 80312-12-12 Issue

Stand Fig. /Abb. 1

11

321/82

321/22

321/50321/34

321/72

26/71

26/7126/29

321/58321/60

26/2726/56

883

321/83

821

891

26

828


45

2

54

80

17

80

17

3/133

3/493/14

79

3/5

9

10

808

77

77

41

811

xx

y

801

823

30/35

30

24

31

861

16

19321/28

36

66

57

55

820

106/105

106

106/105106

19

68

840

4878864

64/1

63

321/59

321/38

321/37

390/89390/90

390/95

890

390/91390/97

96

321/46

833

321/42

Einbaulage beachtenCheck installation positionAttention au positionnementTéngase en cuenta la posición de montaje

8075 8075

mit Loctite 222 sichernsecure with Loctite 222

356/217

825

825/203

32/4632/76

32/8332/49

32







821 Gearbox housingGrease parts, rest in gearboxinterior

1 615 430 017 Bosch 9 – 11 g

828 Bearing flange Grease running surface 1 615 430 020 Bosch

813, 27 Oil / immerse in oil SAE 20 W Mineral oil 1

3 601 G95 0003 601 G95 030Angle grinder – 3 601 G95 000 – GWS 15-125

27

821813

828







821 Gearbox interiorGrease parts, rest in gearboxinterior

1 605 430 003 Bosch 8 – 10 g



3 605 430 008 Bosch

13, 14, 28 (28=828) Deep groove ball bearing * Fill to 2/3 1 615 430 020 Bosch

37 Shaft sealing ring Oil SAE 20 W Mineral oil 1

26 Intermediate ring Oil SAE 20 W Mineral oil 1

27 Rubber ring Oil SAE 20 W Mineral oil 1


0 601 375 0V00 601 375 06K / 0 601 375 07A0 601 375 0V4 / 0 601 375 1V3Angle grinder – 0 601 375 0V0 – GWS 660

2613

1427

37

821

841

828







GearboxGrease parts, rest in gearboxinterior

3 605.430 003 Bosch 5 g

37 (836) Spur-gear ramps Fill teeth, grease 3 605 430 003 Bosch

37 (836) Spur teeth Fill teeth down to the root 3 605 430 003 Bosch

803 (3) Pinion Grease teeth 3 605 430 003 Bosch

32 Ball Apply grease to ball SAE 20 W Mineral oil 1

36 Oil SAE 20 W Mineral oil 1

13, 14 (3 / 14) Deep groove ball bearing * Fill to 2/3 1 615 430 020 Bosch

* if bearing not greased 1 615 430 020 Bosch

Impact drill – 3 601 B17 106 – GSB 13 RE

37

36

836

14

803

32

3 601 B17 106







3 / 13, 3 / 14 Ball bearing * if bearing not greased -

24 / 61 Gear-change element grease the tooth system 1 615 430 002 Bosch


26 / 71 Disc Grease 1 615 430 001 Bosch

106 Container Grease the inside 1 615 430 001 Bosch

321 / 22 Spur gear Smear the sliding surfaces 1 615 430 001 Bosch

321 / 59 Radial seal grease sealing lips 1 615 430 001 Bosch

340 Gearbox housing Fill 1 615 430 001 Bosch 30 g

340 / 68 Gearbox housing grease sealing lips 1 615 430 001 Bosch

821 Radial seal Grease SDS holder 1 615 430 001 Bosch

821 Radial seal Grease the inside 1 615 430 001 Bosch

821 Radial seal Smear the sliding surfaces 1 615 430 001 Bosch

823 Gear sleeve grease the tooth system 1 615 430 001 Bosch

26 / 29, 26 / 56, 32 / 76, 54, 55 Immerse in oil SAE 20 W Mineral oil 1

57, 79, 321 / 58, 321 / 60 Immerse in oil SAE 20 W Mineral oil 1

3 611 B67 200 / 3 611 B67 2303 611 B67 260 / 3 611 B67 270Rotary hammer – 3 611 B67 200 – GBH 2-28 DFV

3

3/49

3/13

54

79

3/14

825

825/203

390/89390/90

390/95

890

390/91390/97

96

3 611 B67 20032

32/46

32/7632/83

32/49

x

76

12-12-12 IssueStand Fig. /Abb. 1

11

x


280

12

12

8089

10

801

16

4/4

8054/5

19811

1014/102

41

77

45

4/103

4/6


10679

79891

820

830

823

47105

57

55

24

10936

861

24/61

24/65

656/217

340

340/39340/78 340/48

340/78 340/63/64340/68

340/63/63

26 26/7126/29

26/2726/56

821

321/22

321/37321/38

321/87

321/58

321/33321/86

321/60

321/46321/28

321/42321/59

828

321/34321/50

321/72

321






33, 34 Spur gear Grease running surface 3 605 430 003 Bosch 0,5 g

24 Drill spindle Grease running surface 3 605 430 003 Bosch 1+/- 0,5 g

40 Ball Apply grease to ball 3 605 430 003 Bosch 0,3 g

859 Gearbox Grease 3 605 430 003 Bosch 9,8+/-0,5 g

825 Gearbox interior Fill 3 605 430 003 Bosch 14,9+/-1 g

843 Detent disc Grease pinion teeth 3 605 430 003 Bosch 1,7 g

3 601 A9C 500 / 3 601 A9C 5303 601 A9C 560 / 3 601 A9C 570 Impact drill – 3 601 A9C 500 – GSB 21-2 RE

825

24

859

3334

40






33, 34 Spur gear Grease running surface 3 605 430 003 Bosch 0,5 g

24 Drill spindle Grease running surface 3 605 430 003 Bosch 0,5 g

40 Ball Apply grease to ball 3 605 430 003 Bosch 0,3 g

59 Gearbox Grease 3 605 430 003 Bosch 10,3 g

825 Gearbox interior Fill 3 605 430 003 Bosch 14 g

843 Detent disc Grease pinion teeth 3 605 430 003 Bosch 1,3 g

3 601 A7B 500 / 3 601 A7B 5303 601 A7B 560 / 3 601 A7B 570 Impact drill – 3 601 A7B 500 – GSB 19-2 RE

28

3 601 A7B 50012-12-05 Issue

Stand Fig. /Abb. 1


7674

1

2802

20

46

845

75

86 87

19 5805

6

816

843

44

26 36

30

890

891

24

2978

27

31

4038

33

34

7142

89

41

81095

72

47

73

66867 88 65

69

9093

71

98

804

61

59 3553

803

Modifications reservedÄnderungen vorbehaltenModifications resérvéesSalvo modificaciones 825

63

85

AnzugsmomenteTorque valuesCouple de serragePares de aprietePos. 19 = 0,4 - 0,7 Nm 46 = 0,4 - 0,6 Nm 63 = 2,8 - 3,6 Nm 72 = 1,4 - 2,2 Nm 73 = 1,4 - 2,2 Nm 85 = 50,0 - 55,0 Nm

Pos. 59Ausrastmoment 9,5 - 12,5 NmSlipping point of clutch 9,5 - 12,5 Nm Couple de glessement 9,5 - 12,5 NmMomento de desenclavamiento 9,5 - 12,5 Nm





3 611 BA0 000 Rotary hammer – 3 611 BA0 000 – GBH 2-24D

3 611 BA0 00012-12-12 Issue

Stand Fig. /Abb. 1

3

3/49

3/13

54

79

3/14

280

17

17

8089

10

801 16

19

811

4177

45

68

840

4878864

64/1

63

321/28321/42

321/59321/62

825

4776

11

26/71

26/7126/29

26/2726/56

26

823

30/35

30

24

31

861

36

66

57

55

820

106/105

106

106/105106

321/82

321/83

321/22

321/37

321/50321/34

321/72

321/58321/60

321/33

883

321/38821

321/46

843

825

70

7475

87

44

32/4632/76

32/8332/49

32

8054/5

4 /6

804

101

4/102

Version

Version

A

4/1/102

101 B

4/103




3 Armature pinion Grease 1 615 430 001 Bosch

3 / 13 Ball bearing * if bearing not greased 1 615 430 001 Bosch

3 / 14 Ball bearing * if bearing not greased 1 615 430 001 Bosch


31 Needle ring Grease 1 615 430 001 Bosch

63 Needle bushing* if bearing not greased, grease according to specification

1 615 430 001 Bosch

125 T-head bolt Grease 1 615 430 001 Bosch

321 / 22 Spur gear Smear the sliding surfaces 1 615 430 001 Bosch

321 / 33 Holder sleeveGreased on the inside and outside

1 615 430 001 Bosch

321 / 46 Guide bushing Grease the inside 1 615 430 001 Bosch

321 / 59 Shaft sealing ringgrease between the sealing and dust lip

1 615 430 001 Bosch

821 PipeGrease the piston bearing sur-face, friction bearing surface

1 615 430 001 Bosch

823 Splined shaft / parts grease the tooth system 1 615 430 001 Bosch

825 Tool holder Grease SDS holder 1 615 430 001 Bosch

840 Gearbox housing Fill 1 615 430 001 Bosch 30 g

24 Splined shaft / parts Engaging gears greased 1 615 430 002 Bosch

47 Roller Grease 1 615 430 002 Bosch

57, 55, 321 / 62, 321 / 58, 26 / 56

O-ring Oil SAE 20 W Mineral oil 1






3 611 B64 001 /3 611 B64 0313 611 B64 061 / 3 611 B64 071 Rotary hammer – 3 611 B64 001 – GBH 5-40 DCE

a

816

b

3 611 B64 00112-07-18 Issue

Stand Fig. /Abb. 1

803

15

3880

113

2

172

1

9131

27

rot red

x schwarz black


secure with Loctite 222mit Loctite 222 sichern

1 617 000 A4LPlease note lubrication instructions!Bitte Schmierhinweise beachten!

897= Pos.

75

177

81

9

174825

171

1267805

56

43

13112

34

111

176

175

80342

817811

165

856

160104

53

854

57161

162

14

167142

821

4494

45

106

4

818

97154

37 174198192

840

vollständig/completecomplet / completo

117

72

99

117117

86047 48102 51

104

117

138

873

180181

Montage / MontageAssembling / Montaje

Demontage / DemontageDisassembling /Desmontar

841

168163

b

195

174

808

202

200891

120

196

a

74

849

7979

x

145141

95803

28

2623

31

835

25

22

143144

21

complete / vollständig

complet / completo

830


25 Blocking body - ?? Grease 1 615 430 015 Bosch

34 Flange Grease / Fill cavity 1 615 430 015 Bosch

835 Hammer tube Smear the sliding surfaces 1 615 430 015 Bosch

835 Hammer tube Grease the inside 1 615 430 015 Bosch

47 Gear sleeve Grease 1 615 430 015 Bosch

51 Crown gear Grease 1 615 430 015 Bosch

57 Impactor Grease the slide and impact surfaces 1 615 430 015 Bosch

72 Eccentric Grease the tooth system 1 615 430 015 Bosch

72 Connecting rod / eccentric journal Grease journal 1 615 430 015 Bosch

117 Needle bushing / Needle ring Grease 1 615 430 015 Bosch

167 Radial seal Grease sealing lips 1 615 430 015 Bosch

803 Armature pinion Grease the tooth system 1 615 430 015 Bosch

840 Impact mechanism housing Grease / Fill cavity 1 615 430 015 Bosch 100 g

841 Impact pin Grease the slide and impact surfaces 1 615 430 015 Bosch

854 Cylinder pin Grease 1 615 430 015 Bosch

854 Guide bushing Grease 1 615 430 015 Bosch

856 Hammer piston Drill hole greased inside 1 615 430 015 Bosch

138 Sealing ring Oil / immerse in oil SAE 20 W Mineral oil 1

141 Radial seal Oil / immerse in oil SAE 20 W Mineral oil 1

830 O-ring Oil / immerse in oil SAE 20 W Mineral oil 1

160 Damping ring Oil / immerse in oil SAE 20 W Mineral oil 1




856 Hammer piston Oil / immerse in oil SAE 20 W Mineral oil 1

95 / 104 / 162 / 165 / 168 O-ring Oil / immerse in oil SAE 20 W Mineral oil 1

860 Spur gear Grease the tooth system 1 615 430 015 Bosch






Rotary hammer – 3 611 J01 R00 – GBH 36 VF-LI


13-04-17 IssueStand Fig. /Abb. 13 611 J01 R00

811

86464/1

840/63840/68

840840/48

840/78

32

32/4632/76

32/8332/49

390/89390/90

390/95

890

390/91390/97

96

356/217825

825/203

10

189

79

13

80

277

803

808

18

191

9

Spring tension Feder vorspannenRessort pré-contraintTensión previa del muelle

801

76

321/38

321/22

321/82

321/83

321/50321/34

321/72

321/58321/60

833

321/46321/28

321/42321/59

26/71

26/7126/29

26/2726/56

26

823

30/35

30

24

31

861

36

66

57

55

820

106/105

106

321/37

883

821

828891

84

816

805

190

190

806

4517

17

804

rotred

blueblau

45

Umbausatz Pos. 807 verwenden!Use Modification Set pos. 807 !

807

rotred

blueblau

redrotblaublue

neu / nouveau new / nuevo

Umbausatz Modification Set

84

816

805

190

190

806/1

4517

17

804

45

neu / nouveau new / nuevo

alt / ancien old / viejo

rotred

blueblau

alternativ / alternativealternative / alternativa

alternativ / alternativealternative / alternativa


340 (840) Gearbox housing Fill 1 615 430 001 Bosch 35 g

803, 823 Armature / toothed bushing Grease the tooth system 1 615 430 015 Bosch 4,5 g

821 Hammer tubeGrease the piston bearing sur-face, friction bearing surface

1 615 430 015 Bosch

821 Tool Holding fixture Grease SDS holder 1 615 430 015 Bosch

321/22 Spur gear Grease sliding point 1 615 430 015 Bosch


31 Needle ring Greased 1 615 430 015 Bosch

321 / 46 Guide bushing Grease the inside 1 615 430 015 Bosch

321 / 59, 840 / 68 Shaft sealing ring fill between the sealing lips 1 615 430 015 Bosch

840 / 63 Needle bushing * Grease 1 615 430 015 Bosch

26 / 29, 26 / 71 Piston pinGreased on the inside and outside

1 615 430 015 Bosch

803, 13 Ball bearing Greased 1 615 430 015 Bosch

26 / 56, 32 / 76, 57 Parts / O-ring Oil 1 615 430 015 Bosch

24 Splined shaft / parts Engaging gears greased 1 615 430 015 Bosch

* if not greased 1 615 430 015 Bosch

3 611 J01 R00




Bosch original greases and oils. Tested and recommended for Bosch power tools.3 611 C21 000

3 611 C21 030 / 3 611 C21 0603 611 C21 070 / 3 611 C21 090Demolition hammer – 3 611 C21 000 – GSH 5CE

35

2553

156160

146

142167

121821

154

177


secure with Loctite 222mit Loctite 222 sichern

1 617 000 708Please note lubrication instructions!Bitte Schmierhinweise beachten!

897= Pos.

2

rot red

80

b

x

803 15

14

43

13112

34

111

176

175

80342

817

X

113

3 611 C21 00013-11-13 Issue

Stand Fig. /Abb. 1

840

145141

95

complete / vollständigcomplete / completo

803 38

171

73

1718

7126

8055

6

a

200

75

196

174

891

81

808

174

825

4

818

72

116

74

116

schwarz black

9180181

172

1

835

1319

138

28

2623

31

22

143144

21

16 150

104

a

815

854

57

44

841

163

161

162165

168

856

69

37 174

b

195

DemontageDisassemblingDemontageDesmontar

1

2

MontageAssemblingMontageMontaje

270°

270°

27

811

139

45


25 Blocking body - ?? Grease 1 615 430 015 Bosch

34 Flange Grease / Fill cavity 1 615 430 015 Bosch



57 Impactor Grease the slide and impact surfaces 1 615 430 015 Bosch

72 Eccentric Grease the tooth system 1 615 430 015 Bosch

72 Connecting rod / eccentric journal Grease journal 1 615 430 015 Bosch

116 Needle bushing / Needle ring Grease 1 615 430 015 Bosch

167 Radial seal Grease sealing lips 1 615 430 015 Bosch

803 Armature pinion Grease the tooth system 1 615 430 015 Bosch

840 Impact mechanism housing Grease / Fill cavity 1 615 430 015 Bosch 80 g

841 Impact pin Grease the slide and impact surfaces 1 615 430 015 Bosch


854 Guide bushing Grease 1 615 430 015 Bosch

856 Hammer piston Drill hole greased inside 1 615 430 015 Bosch








856 Hammer piston Oil / immerse in oil SAE 20 W Mineral oil 1

95, 104, 162, 165, 168 O-ring Oil / immerse in oil SAE 20 W Mineral oil 1





Bosch original greases and oils. Tested and recommended for Bosch power tools.0 611 316 703

0 611 316 732 / 0 611 316 7410 611 316 742 / 0 611 316 750Demolition Hammer – 0 611 316 703 – GSH 11 E


7577

82140

9131

9180

808

1

7126

6

80

5805

4

4/10

microen-capsulatedmikroverkapselt

0 611 316 703; 74313-10-09 Issue

Stand Fig. /Abb. 1

14

129840

141

823124/1

prise off with screwdrivermit Schrauben-dreher abdrücken

weißwhite

blackschwarz

a

76

29

567170

35

103


72

127

84530

1 617 000 189 ohne Fettube1 617 000 189 without grease tube1 617 000 190 mit 2 Fettuben á 45ml1 617 000 190 with 2 x 45ml grease tubesBitte Schmierhinweise beachten!Please note lubrication instructions!

897

898

= Pos.

= Pos.

139

Neue AusführungNew executionNouvelle exécutionNueva ejecución

123

2

113

2

a

38

104

34

57

41

54

103

37

1818

39

138

36

20

2719

824

1617

2826

2325

31144

22

143

21

115

43125

112

15

111

13114

45-70 Nm

803

142x

alternativalternativelyalternativementalternativamente

15

111

13114

803

895alternativalternativelyalternativementalternativamente

x

55

842 /030842 /020

42842 /080

842 /050

113

Feder vorspannenressort pré-contraint tensión previa del muelleSpring tension

136140


Gearbox and impactmechanism interior

Grease parts, restin gearbox interior

1 615 430 015 Bosch 96 g

20, 40 (840), 41 Sliding parts Grease the slide and impact surfaces 1 615 430 015 Bosch

35 (835) Hammer tube Grease 1 615 430 015 Bosch

57 Impactor Grease 1 615 430 015 Bosch

56, 70Hammer piston/connectingrod/eccentric trunnion

Fill grease chamber /Grease cross hole

1 615 430 015 Bosch 7 g

104, 124 / 1 O-ring / washer Grease 1 615 430 015 Bosch

13 Deep groove ball bearing * Fill to 2/3 1 615 430 020 Bosch

14 Needle bearing * Grease 1 615 430 002 Bosch

41 Impact pin Grease 1 615 430 002 Bosch

72 Eccentric gear Fill teeth, grease 1 615 430 002 Bosch

39 Shaft sealing ringFill the cavity betweenthe sealing lips

1 615 430 002 Bosch

25 Clamping jaw Grease 1 615 430 002 Bosch

103 O-ring / cylinder sleeve Immerse in oil, oil SAE 20 W Mineral oil 1

56 Hammer piston Immerse in oil to the O-ring SAE 20 W Mineral oil 1







Rotary hammer – 3 611 J03 R00 – GBH 36 V-LI

72

12-07-02 IssueStand Fig. /Abb. 13 611 J03 R00

326/38

326/29

326/26

326/56

82417

891

827

820

888

5451

2346

6047

3940

41

48

821

5253

72

5

653

71

1110

71

1

91

844

7

80

808

x 333/32/1833

844

7043

44

59

87

x

71

3272 833

5451

72

72

867

3734

50

82131

28


83

802

812

18

O-Ring wird durch Pos.18 (1 610 240 116) ersetztO-ring will be replaced through pos.18 (1 610 240 116)

16

820

3


1 Impact mechanism housing Fill 1 615 430 001 Bosch 34 g



821 Hammer tube Grease SDS holder 1 615 430 001 Bosch

23 Spur gear Smear the sliding surfaces 1 615 430 001 Bosch

23 Spur gear Grease milling pockets 1 615 430 001 Bosch

34 Rubber bushing Grease the inside 1 615 430 001 Bosch


50 Guide bushing Grease the inside 1 615 430 001 Bosch

326 / 26 Hammer piston Grease the inside 1 615 430 001 Bosch

326 / 29 Piston pin Grease 1 615 430 001 Bosch

326 / 38 Disc Grease 1 615 430 001 Bosch

812 Gearbox Grease / Fill cavity 1 615 430 001 Bosch 2,7 g

824 Jack shaft Smear the sliding surfaces 1 615 430 001 Bosch

824 Jack shaft Grease the tooth system 1 615 430 001 Bosch

824 Jack shaft Grease pins 1 615 430 001 Bosch

17 Sealing ring Oil SAE 20 W Mineral oil 1

18 Sealing ring Oil SAE 20 W Mineral oil 1

326 / 56 O-ring Oil SAE 20 W Mineral oil 1

333 / 32 / 1 O-ring Oil SAE 20 W Mineral oil 1


3 611 J03 R00


BOAS-015399 Original GreaseOil Datenblatt WEU UK-en.indd

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Transcript of BOAS-015399 Original GreaseOil Datenblatt WEU UK-en.indd