B IS CL - Bristol Commercial Vehicles Enthusiasts

'

-~--------------B IS CL

LH CHASSIS SERIES I

BRISTOL COMMERCIAL VEHICLES BUS MANUFACTURERS L TO BATH ROAD, BRISUNGTON, BRISTOL BS4 3LD Telephone: Bristol (02n) n7613

Cables:"Vehicles" Bristol Telex: 44810

SECTION SUBJECT DESCRIPTION PLATE No

W - Engine Leyland Engine with Synchromesh Gearbox W-1-1

Engine with Fluid Coupling W-1-2 Engine Support W-1-3

N·- Clutch Manual Clutch Assy. Leyland Engine N-1-1

Clutch Actuation N-1-2 Clutch Actuation N-1-3 Clutch Actuation N-1-4

Clutch Housing N-1-5

CSR N/1 Clutch Air- Hydraulic Servo N-1-6 Clutch Air- Hydraulic Servo N-1-7

Fluid Fluid Flywheel N-2-1

S- Gearbox Synchromesh Synchromesh box T5/400 Overdrive S-1-1

Synchromesh box T5/400 Overdrive S-1-2





Synchromesh box T5/400 Direct Drive S-1-7

Semi Automatic Gearbox Semi Automatic S-2-1

Gearbox Semi Automatic S-2-2

Running Gear & Speedo Drive S-2-3 Running Gear & Speedo Drive S-2-4

Front Cover & Oil Pump S-2-5 Front Cover & Oil Pump S-2-6

Brake Gear S-2-7 Brake Gear S-2-8

Brake Gear S-2-9

Casing S-2-10

Casing S-2-11

Oil Filter S-2-12

C - Change Synchro Gearbox Change Speed Case C-1-1

Speed Coupling Tube C-1-2

Semi Automatic Semi Automatic Gearbox C-2-1

Gearbox Semi Automatic Gearbox C-2-2

G - Steering Steering Steering Box G-1-1

Steering Box G-1-2

Steering Box G-1-3

Steering Wheel and Fore and Aft Rod G-1-4

SECTION SUBJECT DESCRIPTION PLATE No

E - Front Axle Front Axle Front Axle E-1-1 Front Axle E-1~2

Front Axle E-1-3 Front Brakes E-1-4 Front Brakes E-1-5 Front Axle & Brakes E-1-6 Front Brakes (110 LHE Axle) E-1-7

P- Transmission Transmission Propeller Shaft with Synchro Gearbox P-1-1 Propeller Shaft with Semi Auto Gearbox P-2-1

M- Rear Axle Rear Axle Rear Axle M-1-1 Rear Axle M-1-2 Rear Axle M-1-3 Rear Brakes M-1-4 Rear Brakes M-1-5 Rear Brakes (112 LHM Axle) M-1 -6

V- Radiator Radiator Radiator and Varivane Shutter V-1-1 Radiator and Varivane Shutter V-1-2 Radiator and Varivane Shutter V-1-3 Radiator Fan V-1-4 Water Pipes V-1-5 Water Pipes with Radiator Fan V-1-6

J- Drivers Drivers Floor Plate & Support J-1-1

Structure Structure Floor Plate & Support J-1-2

Instruments & Panels J-1-3 Instruments & Panels J-1-4

K - Accelerator Accelerator Accelerator Pedal K-1-1

Engine Stop Control K-1-2 Hydraulic Pipes K-1-3

0- Brake Brake Operating Brake Equipment 0 -1-1

Operating Gear Brake Equipment 0-1-2

Gear Brake Equipment 0-1-3 Brake Air Pipes 0-1-4 Brake Air Pipes 0-1-5 Brake Air Pipes 0-1-6 Clips - Air, Fuel & Hydraulic Pipes 0-1-7 Clips- Air, Fuel & Hydraulic Pipes 0-1 -8

D - Suspension Suspension Front Spring & Shock Absorber D-1-1

Rear Spring D-1-2

--

SECTION SUBJECT DESCRIPTION ? PLATE No

A- Frame Frame Side and Cross Members A-1-1

Side and Cross Members A-1-2

Side and Cross Members A-1-3

Spring Brackets A-1-4

Semi Auto Gearbox Support A-1-5

U - Fuel System Leyland Engine Fuel Pipes U-1-1

Fuel Pipes U-1-2

Fuel Tank & Brackets U-1-3

Fuel Filter · U-1-4

X- Exhaust Exhaust System Exhaust Silencer & Pipes- Synchro Gearbox X-1-1

System Exhaust Silencer & Pipes- Semi Auto Gearbox X-1-2

L - Electrical Electrical Starter & Alternator L-1-1

Equipment Equipment Starter & Alternator L-1-2

Control Panel L-1-3

Lamps L-1-4

Electrical Sundries L-1-5

Cable Clips L-1-6

F - Lubrication Lubrication Automatic Lubrication F-1-1

Automatic Lubrication F-1-2

Automatic Lubrication- Semi Auto Gearbox F-2-1

Automatic Lubrication- Semi Auto Gearbox F-2-2

H-Air Air Auxiliaries Air Auxiliaries H-1-1

Auxiliaries T- Air Cleaner Air Cleaner Air Cleaner T-1-1

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DIRECTIONS FOR ORDERING SPARE PARTS

The Parts List is divided into Sub Groups covering each unit. Full details of each Sub Group are given in the index in the front of the Parts list.

When ordering Spare Parts the Chassis Number of the vehicle for which the parts are required and the Part Number of the part should be quoted, whenever possible.

The Chassis Identification Plate is fitted to the nearside side member centrally at the engine position. A replica of the actual chassis identification is reproduced below:

0

BRISTOL CHASSIS 0

TYPE& SERIAL No.

ENGINE TYPE

MAXIMUM F/AXLE WT. :==:=:==~

~------------------~ R/AXLEWT. I

~====~ GROSS WT. MONTH&YEAR

OF MANUFACTURE

NUMBER OF AXLES TRAIN WT.

BRISTOL COMMERCIAL VEHICLES BUS MANUFACTURERS LTD. BATH ROAD. BRISLINGTON

BRISTOL BS4 3LD 0 ----------------------------------------------JO

Spare Parts should be ordered from the following address:

Bristol Commercial Vehicles Bus Manufacturers ltd Spare Ports Stores 17/19 Emery Road Brislington Trading Estate Bristol BS4 5PX

Telephone Bristol 779204

Telex 44180

Orders by telephone and telex should be confirmed in writing by on official order.

1

W - Engine

tiJ Leypa rts I 1i1i.as. Quantity Ref. Part No. Description per unit

SUB GROUP W1 ENGINE (WITH SYCHROMESH GEARBOX)

1 136 LHW Leyland engine complete, type UE 401/727 1 1 160 LHW Leyland engine complete, type UE 402/727 1 2 217 LHW Spigot bearing housing 1 3 220 LHW Screw 5/16 BSF x 1/2" drilled head 3 4 - Soft iron wire 16 SWG x 12" 1 5 218 LHW Stud 1/2" x 1-3/4" UNF- UNC- rear support brackets 8 6 219 LHW Stud 3/8" x 1-3/4" UNF- UNC- flywheel housing 12 7 - SKF 6205-2RS Single tow ball bearing 1 8 - R & M LJ25-WSRR with 2 seals 1 9 - Hoffmann 125 RSS (Alternatives) 1

10 210 VRW Adaptor for temperature transmitter 1 11 RP 16/16 Fibre washer 1 12 230049 Socket head plug (for compressor) 1 13 TT6800/00 Temperature transmitter (Smiths) 1 14 104 LHR Alternator pulley- single alternator 1 15 105 LHR Alternator pulley- twin alternator 2

16 A1020 FRAS Belt for Alternator - Fenner 2 17 209 LHR Adjusting handle 1

18 209 LHR Adjusting handle --twin alternator 2

19 206 LHR End plate - twin alternator 2

20 206 LHR End plate- single alternator 1

21 FB 107/34 Bolt 6

22 FN 107 Nut grade 1. 6

23 207 LHR Locking screw 2

24 - 1/2" dia plain washer 2

25 - 1 /2" d ia thackray washer 2

26 3/8"BSF X 2%" Socket head screw ) 1

27 FB 106/9 Bolt ) twin alternator 1 \

28 1220 3/8" dia shakeproof washer ) ' 1 ...... ·. ' ,-~

29 10 LHR Sub assy of alternator mounting bracket for twin alternator 1

30 19 LHR Alternator mounting plate - single alternator 1

31 13/1012 Bush - Metalastik - single-alternator 2

32 13/1012 ~:

Bush - Metalastik- twin altE!rnator 4

33 1222 Washer 7 /16" dia shakeproof 6

;,~ ...

.

.....,

W-1-1 Always quote Chassis No. when ordering parts

1J

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~~ 11

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I Ius. Quantity Ref. Part No. Description per unit

ENGINE (WITH FLUID COUPLING)

1 151 LHW Leyland engine complete UE401/727/5 with flywheel 1 2 218 LHW Stud 1/2" UNF/UNC x 1.3/4" rear support brackets 8 3 210 VRW Adaptor for temperature transmitter 1 4 RP 16/16 Fibre washer 1 5 230049 Socket head plug (for compressor) Westinghouse 1 6 252 LHW Timing pointer for engine 1 7 20 LHW Support plate for engine rear 1 8 255 LHW Guard for starter dog 1 9 A1020 FRAS Alternator driving belt fenner 2

10 13/1012 Bush- metalastik 4 11 209 LHR Adjusting handle 2 12 206 LHR End plate 2 13 FB 107/34 Bolt 3 14 FN 107 Nut grade 1 3 15 1222 7 /16" d ia washer shakeproof 3 16 207 LHR Locking screw 2 17 - 1 /2" dia plain washer 2 18 - 1 /2" dia thackeray washer 2 19 105 LHR Alternator pulley 2 20 10 LHR Alternator mounting bracket 1 21 TT6800/00 Temperature transmitter (Smiths) 1


I ••• T , .M

~ Leyparts ILrti..ANCI

Ill us. Quantity Ref. Part No. Description per unit

ENGINE SUPPORT

1 150 LHW Engine mounting bracket front 1 2 UCB 110/14S Bolt 2 3 SFB 108/11 Screw 2 4 - Cleveloc type nut P 5/8" UNC 2 5 108 LHW Bracket for engine mounting OS (synchromesh gear box) 1 6 UCS 106/8S Screw engine mountings 8 7 UCS 106/S Screw to cross-member 4 8 111 LHW Bracket for engine mounting NS (synchromesh gear box) 1

9 17/392 Metalastic metcone mounting (synchromesh gear box) 2

10 UCS 106/7S Screw 8

11 UFB 110/32S Bolt (synchromesh gear box) 2

12 - Cleveloc 5/8" UNF nut type P 2

13 223 LHW Overload washer 2

14 UFB 110/28S Bolt (semi auto. gear box) 2

15 209 LHW Bracket for engine mounting- rear I\IS- synchromesh box 1

16 - 5/8" dia plain washer (synchromesh gear box) 2

17 17/626 Metalastik metacone mounting (s/auto gear box) 2

18 288 LHW Sleeve for metacone mount (s/auto gear box) 2

19 UCN 108 Nut grade 1 8


21 1224 1 /2" dia shakeproof washer 10

22 1220 3/8" dia shakeproof washer 20


24 13 LHW Bracket for engine fore and aft control - engine 1

25 16 LHW Bracket for engine fore and aft control- frame 1

26 296 LHW Bracket for engine mounting rear o/s - synchromesh box 1

27 209 LHW Bracket for engine mounting rear - semi auto gear box (from ) 2

chassis No's. LH 1254- LHS 245- LHL 245 )

28 128 LHW Engine mounting bracket - rear OS ) with fluid 1

29 130 LHW Engine mounting bracket - rear NS ) flywheel 1

30 277 LHW Link rod- engine fore and aft control 1

31 283 LHW Distance piece engine fore and aft control 2

32 208 HGW Washer 4

33 284 LHW Rubber washer engine fore and aft control 4

34 UCB 106/11S Bolt 4


36 1220 3/8" shakeproof washer 4

37 UFN 210 Locknut grade 1 3

38 PP/0206 Simmonds nut 2



8

15 27 26

25

N - Clutch

1eiii1TteH

(@ Leyparts !..............,

lllus. Quantity Ref. Part No. Description per unit

Automotive Products Co. SUB GROUP N1 . -

Ltd. CLUTCH ASSEMBLY

Part Nos. Borg & Beck type 15AS clutch Assembly Schedule No. BB 15/27/C

1 49914/29 Cover assembly consisting of:- 1 2 49907 Plate R lever 1 3 49903 Thrust spring outer- cream 12 4 50248 Retainer Spring 4 5 54347 Eyebolt and nut sub assembly 4 6 49893 Strut 4 7 49895 Anti-rattle spring 4 8 52761 Release lever 4 9 49987 Cover and straps sub assembly 1

10 SSC72392 Ferrule and bolt kit 1 11 49988 P.Plate and bushes sub assembly 1 12 49901 Pin-release lever 4 13 49927 Cap-outer spring 12 14 54856/21 Driven plate assy. (Spring Borglite type 1-% spline) 1 15 55545/30 Driven plate assy. (Spares Replacement No. 7) 1 16 SCC76107 Facing package (2 facings 54976: 56 rivets 55053) 1 17 101 LHN Clutch operating sleeve complete with 1 18 200 LHN Bush for operating sleeve 2 19 - Clutch withdrawal bearing Hoffman (alternatives) 1

No. CL 2.3/4" or R & M No. CR 2.3/4" 20 - Groverlock spring dowel pin 3/8" dia. x 1.3/4" long 1 21 127 REN Withdrawal lever for clutch 1 22 272 REN Pin for clutch withdrawal tever 2 23 - Cleveloc 1 /2" UN F nut type 'P' 2

24 102 REN Withdrawal shaft for clutch 1

25 274 REN Bolt for withdrawal lever 2

26 - Locking wire 16 SWG x 10" 1

27 ucs 107/7S Screw 12

28 1222 7 /16" d ia. shake proof washer 12

29 2 LHN Clutch operating lever 1

30 UCB 108/20S Bolt 1

31 UCN 108 Nut grade 1. 1

32 117 LHN Grease shield -clutch lever ) from 1

33 ucs 104/55 Screw ) LH 1254 2

34 UCN 104 Nut grade 1 ) LHS 245 2

35 - 1/4" dia. shakeproof washer ) LHL 245 2 36 1224 1 /2" dla. shakeproof washer 1 37 NB 5962 Grease nipple 1/8" BSP 2

N-1-1 Always quote Chassis No. when ordering parts

1

~20


CLUTCH ACTUATION

1 1 LH0/1 Clutch pedal lever 1 2 201 LHQ Pad for pedal 1 3 232WQ Pedal rl!bber 1 4 UFS 1 06/10S Screw, pedal to pad 1 5 UCB 106/9S Bolt 1 6 - Split pin 1 /8" dia. x 1.1 /2" long 1 7 64673398 Dust cover for hydraulic cylinder 1 8 1220 3/8" dia. shakeproof washer 1 9 UCS106/6S Screw 4

10 UCS106/8S Screw 2 11 UCN.106 Nut grade 1 7 12 1220 3/8" dia. shakeproof washer 7 13 - Split pin 1/8" dia. x 1.1/4" long 1 14 98618/3 Hydraulic master cylinder 1" dia.- Lockheed 1 15 226 sea Fork end 1 16 UFN Nut grade 1. 1 17 208 LHN Pin for fork end 1 18 - 3/8" dia. plain washer 1 19 - Split pin 1/8" dia. x 3/4" long 1 20 UCB106/24S Bolt, m/cylinder to bracket 2 21 4342-367 Fluid tank sub. assy- Lockheed 1 22 371-216/4 Banjo. Lockheed 1 23 468 Bolt for banjo. Lockheed 1 24 RP16/16 Fibre washer 2 25 - Nylon tube 11 type 'T' natural 5/16" od x .242" id x 16" 1 26 223 LHN Male adapter 1 27 RP.16/9 Fibre washer 1 28 No. Z.18 Tubing nut Enots 2 29 No. Z.4 Sleeve Enots 2 30 RP16/8 Fibre washer 1 31 222 LHN Male adapter 1 32 4254-588 Hydraulic slave cylinder 1.1 /4" dia. - Lock heed 1 33 220 LHN Support tube 1 34 UCB106/20S Bolt 2 35 UCB106/36S Bolt 1 36 213 LHN Push rod clutch slave cylinder 1 37 314 REO Fork end 1

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tiJ Leyparts I

llus. Quantity Ref. Part No. Description per unit

CLUTCH ACTUATION (CONT.)

38 UFN 208 Nut grade 1. 1

39 70W0/1 Bush 1

40 242 REN Pin for brake rod fork 1

41 FN408P Nut 1

42 - Split pin 3/32" dia. x 1.1/4" 1

43 227 LHN Clip- clutch hydraulic fluid tank 1

44 228 LHN Bracket 1 ' 45 UCS104/4 Screw 1

46 UCS104/6 Screw 1

47 UCN.104 Nut grade 1. 2

48 1214 1/4" dia. shakeproof washer 2

49 - P.V.C. Insulating tape 1" wide x 18" long 1

50 230 LHN/1 Bracket for clutch pedal stop 1

51 UCS104/6S Setscrew 3

52 - 1/4" dia. plain washer As reqd.

53 PT/N086/11/D Nyloc nut 1

54 UCN.104 Nut 2

55 278 LHN Anchor plate for return spring 1

56 277 LHN Anchor bracket lower for return spring 1

57 A03424 Spring- Flexo, part no. 2

242 LHN Operating rod clutch master cylinder: comprising 1

58 RF.5 Rod end Heim Unibal ) 2

59 241 LHN Operating rod ) 1

60 - 5/16" B5F locknut ) 2

61 244 LHN Pin for clutch operating rod 2

62 5.0031 Circlip B5.3673 2

63 UCN.106 Nut grade ·1 2

64 1220 Shakeproof washer 2

65 7 LHO Clutch pedal bracket 1

66 246 LHN Shaft for clutch pedal 1

67 81210 Needle bearing. Torrington 2

68 NB5962 1/8" gas nipple- Tecalemit 1

69 247 LHN Distance tube for bearings 1

70 19 LHN Bracket for clutch master cylinder 1

71 294 LHN Bell crank lever 1

72 245 LHN Pivot for bell crank lever 1

73 B912 Needle bearing - Torrington 1

74 NB 5962 1/8" Gas nipple- Tecalemit 1

75 109 LHN Mounting bracket for clutch slave cylinder 1

Always quote Chassis No. when ordering parts N-1-3

I! Leyparts I llus. Quantity Ref. Part No. Description per unit

CLUTCH ACTUATION (CONT.)

76 · UFN.108 Nut grade 1. 1 77 274 LHN Stop bolt 1 78 UFN 208 Locknut grade 1 1 79 - Soft iron wire 16 SWG x 6" 1 80 233 LHN Hydraulic pipe- m/cylinder to longitudinal cab member.

Sta. body width 1 81 234 LHN Hydraulic pipe m/cylinder to longitudinal cab member 5'4" o'hang.

LHS. 1 82 235 LHN Hydraulic pipe longitudinal cab member to front spring front bracket 1 83 236 LHN Hydraulic pipe - front spring front bracket to front spring

rear bracket 1 84 280 LHN Hydraulic pipe - front spring rear bracket to front engine mounting 1 85 286 Hydraulic pipe- front engine mounting to slave cylinder 1 86 040/20/20 Straight coupling Simplifex 4 87 291 LHN Hydraulic pipe- master cylinder to longitudinal cab) LHS 7'6" body

member ) LH 1

-


80,81,87

11 Leypa rts I Ill us. Quantity Ref. Part No. Description per unit

CLUTCH HOUSING (LEYLAND)

1 3LHN Clutch housing 1 2 251 REN Bush for clutch withdrawal shaft 2 3 UCN 106 Nut grade 1 12 4 1220 3/8" dia. shakeproof washer 12 5 NB5962 Grease nipple 2


li Leypa rts I


CSR N/1- CLUTCH AIR- HYDRAULIC SERVO

1 KY1386/1 Air- hydraulic mechanical servo 1 2 SK 2634/2 Service kit for KY 1386/1 servo- Bendix Westinghouse 1 3 106 LHN Bracket for servo 1 4 255 LHN Pin for servo mounting bracket 2 5 TP18 Groverlok pin 1 /8" x 1.1 /4" 2 6 256 LHN Distance piece for servo 1 7 UCB 106/22S Bolt 1 8 1220 3/8" dia shakeproof washer 1 9 254 LHN Adaptor for clutch servo 1

10 257 LHN Hydraulic pipe - servo to flexible tube 1 11 290 LHN Flexible hose 1 12 258 LHN Air pipe - servo to flexible hose 1 13 KY 130-3A-

8A-21 Air hose- Westinghouse 1 14 259 LHN Banjo bolt 1 15 RP 16/17 Fibre washer 2 16 RP 16/9 Fibre washer 1 17 D43/20/165 Male stud coupling- Simpfifix 1 18 D40/20/20 Straight coupling- Simplifix 2 19 64067620 3/4" dia. clutch master cylinder- Girling 1 20 SP 2186 Service kit for 64067620 master cylinder 1 21 17 LHN Bracket for master cylinder- use with lever 294 LHN 1 22 UCS 105/8S Setscrew 2 23 UCN 105 Nut grade 1 2


25 273 LHN Fork end 1


27 221 LHN Male adaptor 1

28 RP 16/8 Fibre washer 2

29 260 LHN Banjo connection- use up to Chassis Nos. LH 1007, LHS 188, LHL 230 1

30 279 LHN Banjo bolt 1

31 269 LHN Hydraulic pipe - master cylinder to longitudinal cab member -6'3" front overhang - std. body width 1

32 270 LHN Hydraulic pipe- master cylinder to longitudinal cab member-5' 4" front overhang 1

33 16 LHN Hydraulic pipe- master cylinder to longitudinal cab member-LH & LHS 7'6" body width 1

34 271 LHN Hydraulic pipe- front engine mntg. to servo 1 35 262 LHN Air pipe- crossmember to engine 1

36 263 LHN Air pipe- engine to air hose 1

37 266 LHN Air pipe - protection valve to crossmember 1

38 277147 Protection valve (65 psi) Westinghouse 1


IJ Leyparts I


CSR N/1 -CLUTCH AIR- HYDRAULIC SERVO (CONT.)

39 WS43/24/167 Stud coupling- Westinghouse 2

40 WS50/24/24/24 Tee piece- Westinghouse 1

41 WS40/24/24 Straight coupling- Westinghouse 2

42 UCB 104/24S Bolt 3

43 UCB 104/34S Bolt 2


45 1214 1 /4" dia. shakeproof washer 3

46 50 VU/3 Pillar clip 16

47 280 LHN Hydraulic pipe- front spring front bracket to front engine mntg. -use up to Chassis Nos. LH 1016, LHS 188, LHL 230 1

48 308WU Pillar clip 5/16" dia. pipe 6

49 402 MWV Bracket for clip 1

50 UCB 104/14S Bolt 2

51 ucs 104/6S Setscrew 1

52 285 LHN Air pipe - tee piece to tee piece and tee piece to protection valve 2

53 114 LHN Pipe- hydr. fluid tank to master cyl. ) 1

54 222 MWL Pipe clip bracket ) Repositioned 1

66 403 MWV Pipe clip bracket ) fluid tank 1

56 - Nylon tube 11 type 'T' natural 5/16" )

Od X .242" id X 1.1 /2" ) From Chassis 1

57 259 LDD Pillar clip 1/4" dia pipe ) Nos. LH 1008, 2

58 ucs 104/12S Screw ) LHS 189, 1

59 ucs 104/6S Screw ) LHL 231 2

60 UCN 104 Nut grade 1 ) 3

61 1214 1/4" dia shakeproof washer ) 3

Always quote Chassis No. when ordering parts N-1-7

1,32.33

~ ~ 1.2

48 ~r e#Z

~ 39 ~

40

51

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I Leyparts l


SUB GROUP N2 FLUID FLYWHEEL WITH LEYLAND ENGINE

S.C.G. Part Nos.

602345 Standard 18~' fluid flywheel to List 5001465 602346 (ND) Rear casing, sub assy. comprising:- 1

1 602325 Rear casing 1 2 529835 Stud 5/16" BSF x 1.5/8" 6

3 FN405/L Nut 5/16" BSF - slotted 6

4 X75919 Washer, 5/16" dia.- plain 6

Locking wire as reqd.

5 603491 'Cross' thread insert, 3/4" BSF 1/2" long 4

6 50358846 Runner 1

7 50958845 Baffle plate - 9.1 /2" dia. 1

8 282718 Bolt, 5/16" BSF 6

9 FN405/L Nut, 5/16" BSF - slotted 6

10 X75919 Washer, 5/16" dia. plain 6

11 K5661 Split pin 6

12 521694 Runner shaft 1

13 282712 Bolt 6

14 282711 Ferrule 6

15 FN406/L Nut, 3/8" BSF - slotted 6

16 K5661 Split pin 6

17 282713 Plug 4

18 282714 Washer 4

19 134493 Ball bearing (Hoffman 345.4 DOT) 1

20 521688 Distance piece 1

21 521604 Coupling flange 1

22 521687 Washer 1

23 521686 Nut 1.1 /8" BSF - slotted 1

24 K5718 Split pin, 3/16" x 2.1/4" 1

25 521689 Oil seal- British Thermostat- B.G.A. 5610 1

26 521692 Rubbing washer 1

27 521690 Oil seal spacer ring 1

28 521691 Joint ring 1

29 521747 Joint for oil seal 1

30 281809 Circlip - Seager 25 M/M shaft 1

31 586069 Stiffener ring 1

32 10898458 Plug - for balancing 3

33 38673(S) Gasket 1


11

(910 ~' 16

V 1514 so 33

3

S - Gearbox

l••rTt•H

~ Leyparts I............,


SUB SECTION 51. SYNCHROMESH GEARBOX T5/400 OVERDRIVE: MODEL T5C 4204 227 LHS.

1 CKE6665 D/Gear circlip 1

2 CKE7765 Brg. Ret. Ring 1

3 CKD6562 M/D Gear Bearing 1

4 CKB7541 M/D Gear 28T 1

5 CKE60276 M/S Spigot Bearing 1

6 CKC60326 4th/5th Synchro Assy. 1

7 CKE9386 M/S 4th Gear Circlip 1

8 CKD6835 M/S 4th Gear Ret. Washer .148- .150 )


8 CKD6837 M/S 4th Gear Ret. Washer. .164- .166 )


8 CKD6839 M/S 4th Gear Ret. Washer .156- .158 ) Select one

8 CKD6840 M/S 4th Gear Ret. Washer .152- .154 ) at Assembly

8 CKD7463 M/54th Gear Ret. Washer .146- .144 ) as required

8 CKD9387 M/S 4th Gear Ret. Washer .174-.172 )





9 CKD6853 4th Gear Spacer Ring 1

10 CKB6592 M/S 4th Gear 24T 1

11 CKE7066 M/S 4th Gear Brg. 1

12 CKD6626 4th Gear Loc. Ring 1

13 CKB6593 M/S 3rd Gear 39T 1

14 CKE7067 M/S 3rd Gear Brg. 1

15 CKE6624 M/S 3rd Gear Loc. Ring 1

16 CKC63255 2nd/3rd Synchro Assy. 1

16 CKC60336 2nd/3rd Synchro Assy. (Service part for Non-Torque Lock Trans)

17 CKE6658 M/S 2nd Gear Circlip 1

18 CKD6623 M/S 2nd Gear Ret. Washer .144- .146 )

18 CKD6832 M/S 2nd Gear Ret. Washer '148- .150 ) Select one at

18 CKD6833 M/S 2nd Gear Ret. Washer .155- .157 ) Assembly as

18 CKD6834 M/S 2nd Gear Ret. Washer .152-.154 ) required

S-1-1 Always quote Chassis No. when ordering parts

I] Leyparts l


SUB SECTION S1.

' SYNCHROMESH GEARBOX T5/400 OVERDRIVE: MODEL T5C 4204 227 LHS. (CONT.)

19 CKB6695 M/S 2nd Gear 43T 1

20 CKE7068 M/S 2nd Gear Bearing 1

21 CKB9845 Mainshaft 1

22 CKB6923 M/S 1st/Rev. Gear 51T 1

23 CKD6557 M/S Rear Bearing 1

24 CKE7765 M/S Rear Brg. Ret. Ring 1

25 CKE6819 Washer Comp. Flange 1

26 CKE6829 Tab Washer 1

27 TGS351/E M/S Rear Setscrew 2

28 CKD6654 Front C/Shaft Brg. 1

29 CKE6659 C/S Gear Circlip 1

30 CKC6576 C/S 5th Gear 49T 1

31 CKD6559 C/Shaft Spacer Ring 1

32 CKC6575 C/Shaft 4th Gear 53T 1

33 CKC6574 C/Shaft 3rd Gear 38T 1

34 CKB7745 C/Shaft 2;3, 15, 1 ~T

35 CKE7778 C/Shaft Gear Key 3

36 CKD7264 C/Shaft Rear Brg. 1

37 CKE7766 C/S Rear Brg. Ret. Ring 1

38 CKC7298 C/S Rear Brg. Washer 1

39 CKE6660 C/S Rear Brg. Circlip 1

40 CKB6581 Rev. Idler Gear 24T, 20T 1

41 CKE6556 Rev. Idler Thrust Washer 2

42 CKE6661 Rev. Idler Bearing 2

43 CKD6663 Rev. Idler Spacer 1

CKD7006 Rev. Idler Shaft Assy. 1

Comprising Items 44-47 inc.

44 CKD7005 Rev. Idler Shaft 1

45 TGS244/E/ 3/8" p Socket Grub Screw 1

46 201929 R/1 Shaft Lock 1

47 208261 R/1 Shaft Screw 1

48 CKB9577 D/Gear Bearing Cap 1

49 TGS301/38/100 S/Bar Hsg. & M/D Gear 14

Cap Screw & L/Washer 50 CKD7594 Dowel 2

Always quote Chassis No. when ordering parts S-1-2

IIJ Leypa rts l


SUB SECTION S1. SYNCHROMESH GEARBOX T5/400 OVERDRIVE: MODEL T5C 4204 227 LHS. (CONT.)

51 CKE7201 Oil Seal 1

52 CKC6671 D/Gear Cap Gasket 1

53 CKA7561 Transmission Case 1

54 201400 P.T.O. Cover Gasket 2

55 201398 P.T.O. Cover Plate 2

56 208261 Bolt & Lockwasher 12

58 215757 Drain Plug Assy (Mag) 2

60 CKD7950 C/S Rear Cover Gasket 1 61 CKC6525 C/S Rear Brg. Cover 1

62 TGS179/G Spring Washer 4

63 TGS351/D C/S Rear Cover Setscrew 4

64 TGS179/H/S Spring Washer 4

65 TGS/D/349/ E/2%/S Rear Cover Bolt 4

66 CKB61187 M/S Rear Brg. Cover 1

67 CKC6566 M/S Rear Brg. Gasket 1

68 CKC6569 S/Bar Hsg. Gasket 1

72 TGS365/L Expansion Plug 6

73 CKC6614 1st/Rev. Shift Rod 1

74 222635 Poppet Spring Plug 2

75 TGS302/P Poppet Spring Washer 2

76 201045 Mesh Lock Spring 2

76A 216120 Poppet Spring 2

77 TGS231/G Mesh Lock Ball 8

78 CKC6611 1st/Rev. Shift Fork Bar 1

79 200300 S/Fork Bar Lockscrew 1

80 201044 Interlock Cross Pin 1

81 CKC6612 4th/5th Shift Rod 1

82 CKC6613 2nd/3rd Shift Rod 1

83 CKA9190 S/Bar Housing (0/Drive) 1

84 TGS354/E Rocker Arm Pivot Pin Nut 1

85 TGS228/K Pivot Pin Lockwasher 1

86 CKC6610 1st/Rev. Rocker Arm 1

87 CKD6619 1st/Rev. Rocker Arm Pivot Pin 1

CKC9211 1st/Rev. Shift Lug Assy. 1


ll Leyparts l


SUB SECTION 51. SYNCHROMESH GEARBOX T5/400 OVERDRIVE: MODEL T5C 4204 227 LHS. (CONT.)

Comprising Items 89-95 incl.

89 TGS259/E/ 1.1/8" Split Pin ) 1

90 CKE7132 Adjusting Screw ) 1 91 CKE7602 Detent Spring ) These parts 1 92 TGS231/F Ball Bearing ) may be 1 93 CKC7351 Shift Lug ) serviced 1 93A CKE7420 Steel Disc ) separately 1 93B TGS259/L/1 ~, Split Pin ) 1 94 CKE7131 Return Spring ) 1 95 CKD7129 Plunger ) 1 96 201566 Shift Rod Lockscrew 6 97 206633 Rev. Rocker Lug 1 98 CKC6580 2nd/3rd Shift Lug 1 99A CKD61990 1st Rod Limit Stop 1 100 CKB6585 2nd/3rd Shift Fork 1 101 206641 1st/Rev. Mesh Lock Spring 2 102 CKB7408 1st/Rev. Shift Fork 1

105 CKD9191 Pivot Pin 2

106 CKE9192 Tab Washer 2

107 UCB104/4R Bolt 2 109 CKB9193 4th/5th Shift Fork 1 110 TGS282/012 ·o· Ring 2

111 CKD9007 4th/5th Fork Slipper Assy. 2

Comprised of Items indicated (/)

CKD9008 0 4th/5th Fork Slipper (Serviced as an Assy only) 111 A CKD9009 (/) Fork Bushing Insert 1 112 CKC7323 4th/5th Shift Lug 1

113 CKC6822 Companion Flange Assy. 1 114 CKD6829 Rear Brg. Cover Oil Seal 1 115 CKC61039 Speedo Drive Gear 7T 1


llus. Ref.

116 117 118 119

120

120

120

121 122 123 124 125 120

120

S-1-5

Part No.

BCV Items UFB110/18S UFB110/16S 207 LHS

CKD61755

CKD61758

CKD61757

TV3203/00 1453-1621 31-317c 132-00 31-362-691-00 226 LHS CKD61757

CKD61756

!ILeyparts I

Description

SUB SECTION S1 . SYNCHROMESH GEARBOX T5/400 OVERDRIVE: MODEL T5C 4204 227 LHS. (CONT.)

Bolt ) Bolt ) Bolt 5/8" UN F. Special head )

Gearbox case to clutch housing

Nut 5/8" UNF Cleveloc Type 'P' )

Gearshaft assy. 25 teeth with housing CKC61744. ) 9.00 x 20 tyres or 10.00 x 22.5 tubeless ) Gearshaftassy. 28 teeth with housing. CKC61745 7.50 x 20 tyres. Gearshaft assy. 27 teeth with housing.CKC61745 8.25 x 20 tyres. Used from Chassis Nos. LHS189- LH981

LH L231

~ 5.57: 1 Axle ratio

)

)

Generator for IC Speedometer from LH660- LHS132- LHL204 Sealing washer from LH893- LH L214- LHS157 Connector Smiths ) Use on and from Chassis Nos. Extension piece ) LH98l- LHS189- LHL 231 Sealing washer ) Gearshaft assy. 27 teeth with housing CKC61745 ) 5.57:1 Axle ratio 7.50 x 20 tyres ) Use on & from Gearshaft assy. 26 teeth with housing CKC61744 ) 1st Jan. 1977 8.25 x 20 tyres )

Always quote Chassis No. when ordering parts

Quantity per unit

2 1 1 4

1

1

1 1 1 1 1

li Leyparts i

Ill us. ·. Quantity Ref. Part No. Description per unit

GEARBOX SELECTION

126 3 LHS Housing for gear selector shaft 1 127 BS68x1 .1/4" Oilite self lub. plain bearing 1

128 CT. 542 X 1" Oilite self lub. plain bearing 1

129 W15011225R4 Single lip seal - Weston 1

130 214 LDC Dust excluder selector shaft 1

131 107 LHS Shaft for selector lever - Leyland engine 1

132 214 LHS Selector lever 1

133 No.606 Woodruff key 1

134 - 7 /8" dia. plain washer BS 3410 table 3 1

135 NP/0289/11/0 Cleveloc nut 1

136 RP 19/6 Plug 1

137 UCB 106/14S Bolt 2

138 UCB 106/26S Bolt 2


140 MB 2030 Breather- Enots 1

141 SKC 5752 Gasket for housing- Turner Pt N6 1


liJ Leyparts l


SUB SECTION 51. SYNCHROMESH GEARBOX T5/400 DIRECT DRIVE: MODEL T5C 4001 237 LHS

4 CKB60067 M/D Gear 24T 1 6 CKB60335 4th/5th Synchro Assy. 1

10 CKB6594 M/S 4th Gear 33T 1 13 CKB6591 M/S 3rd Gear 43T 1 19 CKB6925 M/S 2nd Gear 45T 1 22 CKB6857 M/S 1st/Rev. Gear 50T 1 30 CKC6578 C/S 5th Gear 53T 1 32 CKC6573 C/Shaft 4th Gear 44T 1 33 CKC6595 C/Shaft 3rd Gear 34T 1 34 CKB7743 C/Shaft 15, 21, 18T 1 88 CKA6531 S/Bar Housing 1 99 CKD61992 3rd Rod Limit Stop 1

103 CKC7186 4th/5th Shift Lug 1 104 CKE7417 4th/5th Shift Fork Assy. 1 115 CKD63833 1st Gear Stop Tube 1

NOTE: The above items represent the variation of parts fitted to the direct drive gearbox T5C 4001 237 LHS


c

t-58 54

88

72

~ 105 106

~~107

131

? 128

133

tiJ Leyparts l


SUB GROUP 52

GEARBOX- SEMI-AUTOMATIC

837696 Gearbox assembly GB 340/16 1 1 541802 Sun wheel and brake drum 4th speed sub- assembly 1

554437 Gear train, 3rd speed, sub- assembly 1 508973 Planet pinions & bearings, sub - assembly 3

2 500069 Planet pinion 3 3 500068 Inner race of planet Pinion 3 4 270222 Rollers, planet 5/16" X 5/16" 84 5 500065 Spacing collar 9 6 500125 Annulus, 4th speed 1 7 554050 AnntJius, 2nd speed 1 8 501198 Distance piece 6 9 501199 Rivet 3/8" 6

10 500060 Rivet 5/8" 3 544636 Gear train, 4th speed, sub - assembly 1 505974 Planet pinions & bearings, sub - assembly 3

11 500064 Planet Pinion 3

12 500048 Inner race of planet pinion 3

13 245210 Rollers, planet 1 /4" X 1 /4" 126

14 500056 Spacing collar 12

15 544413 Annulus, 3rd speed 1

16 544412 Plate 1

17 543834 Distance piece 3

18 543833 Rivet 5/8" 6

19 500055 Rivet 1/2" 3

829454 Clutch, 5th speed, sub-assembly 1

827007 Member,clutch inner, sub- assembly 1

20 827010 Clutch inner member 1

21 500044 Rear clutch plate 1

22 507190 Rivet 6

23 511535 Plug screwed 4

827008 Panel, clutch sliding, sub - assembly 1

24 827011 Clutch sliding panel 1

25 500051 Front inner plate 1

26 560439 Rivet 12

508975 Ring, trunnion, sub - assembly 1

27 500134 Ring, trunnion 1

28 899966 Setscrew. 5/16" UNF 4

29 842452 Plate, inner clutch 4

30 821516 Plate, outer clutch ) alternatives 5 30 842458 Plate, outer clutch ) 5


llus. Ref. Part No.

31 500118 32 658014 33 505764 34 500133 35 500030 36 827009 37 500029 38 518315 39 517521 40 505582 41 505577 42 PS614150 43 827411 44 234006 45 827412 46 10892393 47 829574 48 827414 49 10891397 50 505762 51 843456 52 827436 53 500067 54 500046 55 518525/10 55 518525/12 55 518525/14 55 518525/16 55 518525/18 55 518525/20 55 518525/22 55 518525/24 56 848159

tiJ Leyparts l

Description

GEARBOX- SEMI AUTOMATIC (CONT.)

Clutch spring Clutch pin Bearing, angular contact Housing, clutch bearing Pin, clutch actuation Circlip 2.3/8" Clutch . pivot pin Split ring Rubber seal ring Washer Nut Split pin Flange, input coupling Bolt 3/8" UN F Mud flinger Housing, input oil seal OH· seal Housing, input bearing

Gasket, oil seal housing Bearing, input · Gear, driving pump and power take off Distance piece Bush, 4th speed sunwheel Bush, 3rd & 4th speed annulus Washer, adjuster, 10 in./105 in. Washer, adjuster, 12 in./125 in. Washer, adjuster, 14 in./145 in. Washer, adjuster, 16 in./165 in. Washer, adjuster, 18 in./185 in. Washer, adjuster, 20 in./205 in. Washer, adjuster, 22 in./225 in. Washer, adjuster, 24 in./245 in. Screw, socket countersunk head 3/8" UNC


Quantity per unit

6 6 1 1 2 6 1 1 pr. 1 1 1 1 1 8 1 1 1 1

1 1 1 1 2 2 As req As req As req As req As req As req Asreq As req 9

.S-2-2

d. d. d d. d. d. d. d.

, .... ITI•N

0 Leyparts ,.........,.,


RUNNING GEAR & SPEEDO DRIVE

1 10897482 Speedo drive shaft 1 2 827420 Speedo shaft housing 1 3 10897118 Spacer 1 4 10897597 Circlip 1 5 10936545 Housing, instrument drive 1 6 6418Z222 Joint 1 7 456K134 Plate, cover 1 8 1088914 Member, coupling, sub assembly 1

10887781 Gear train, second speed, sub assembly 1 508973 Planet pinions and bearings, sub-assembly 5

9 500069 Planet pinion 5 10 500068 Inner race 5 11 270222 Planet rollers 5/16" x 5/16" 140 12 500065 Spacing collar 15 13 542266 Plate carrier, 2nd speed 1 14 500052 Plate 1 15 500045 Distance piece 5 16 500061 Rivet 3/8" 5 17 500060 Rivet 5/8" 5 18 10887771 Output shaft 1

829453 ' Gear train, reverse speed, sub assembly 1 508974 Planet pinion and bearings, sub assembly 5

19 500064 Planet pinion 5 20 500048 Inner race 5 21 245210 Planet rollers, 1/4" x 1/4" 210 22 500056 Spacing collar 20 23 827406 Reverse carrier 1 24 521164 Plate, reverse carrier 1 25 500047 Distance piece 5 26 500055 Rivet 1/2" 10 27 827410 Input shaft 1 28 508186 Screwed plug As reqd. 29 10886943 Oil Muff 1 30 837522 Joint, speedometer drive 1 31 500063 Bush, input shaft rear 1 32 500078 Bush, input shaft front 1


iJ Leyparts I I Ius. Quantity Ref. Part No. Description per unit

RUNNING GEAR & SPEEDO DRIVE (CONT.)

33 500127 Annulus, reverse speed 1

34 500043 Bush, reverse speed annulus 1

35 500053 Sunwheel, reverse speed 1

36 500054 Bush, reverse speed sunwheel 2

37 825558 Sleeve 1

38 505765 Bearing, inner single lip outer race 1

39 505582 Washer 1

40 505577 Nut 1

41 PS614150 Split pin 1

42 10866425 Cover, rear end 1

43 829785 Plug 3/8" UNC As reqd.

44 50956536 Sensing disc 1

45 505763 Output bearing 1

46 10892392 Housing output oil seal 1 47 10891398 Gasket, oil seal housings 1 48 544142 Oil seal 1

49 511650 Mud flinger 1

50 861174 Output coupling flange 1 51 845492 Bush - splined 1 52 517521 Rubber seal ring 1

53 10893530 Speedometer driving gear 1 54 542265 Bush, 2nd speed carrier 1 55 BH506121 Bolt, 3/8"UNC 6 56 BH506221 Bolt, 3/8" UNC 1 57 BH506361 Bolt, 3/8" UNC 1 58 829734 Washer, seal 3/8" 8 59 SH506101 Screw, 3/8"UNC 7 60 829734 Washer, seal 3/8" 7 61 BH504161 Bolt, 1 /4" UNC 3 62 WL600041 Washer, 1/4" lock 4 63 10937578 Bolt, 1/4" UNC 1 64 TV 3203/00 Speedometer generator-Smiths 1 65 7314Z470C Speedometer gear driving (18T)- 10.00 x 22.5 1 66 7314Z649A Speedometer gear driven (22T) Tubeless tyres 1 67 1 /8" dia x3/4" Groverlock spring dowel 1


/

55 g56

, 57 ~ ~

58

liJ Leypa rts I


FRONT COVER & OIL PUMP

1 827395 Cover, front end 1 2 5H506081 Screw, 3/8" UNC 6

3 WL600061 Washer 6 5090292 Pump, oil assembly 1

4 50356545 Casing, oil, pump 1

5 10887810 Cover, oil pump 1

6 505618 Dowel ring, pump cover to casing 1

7 50956543 Gear pump and driving shaft 1

8 529740 Spindle pump gear, driven gear 1

9 50956544 Gear, pump driven 1

10 135819 Bearing, 3 dot fit 1

11 507191 Key, woodruff 1

12 529736 Gear, pump driven 1

13 NL606041 Nut 3/8" UNF slotted ) Pump drive gear 1

14 WA110060 Washer 3/8" plain ) to shaft 1

15 PS604070 Split pin ) 1

16 299942 Bolt 5/16" UNF ) 2

17 544688 Setscrew 5/16" UNF ) Cover to casing 2

18 WA108050 Washer 5/16" plain ) 4

19 SH508111 Screw 1/2" UNC ) 9

20 BH508151 Bolt 1/2" UNC ) F rant cover 2

21 WS600081 Washer, 1 /2" spring ) to gearcase 8

22 829735 Washer, seal 1/2" ) 3

508985 Lever, clutch operating, sub assembly 1

23 505760 Lever, operating 1

24 028717 Rod, piston, top gear 1

25 028718 Ball, end piston rod 1

26 506646 Pin 1

27 Z8/44846 Washer distance .156" thick As reqd.

28/44847 Washer distance .343" thick As reqd.

Z9/44861 Washer distance .060" thick As reqd.

28 838729 Plate, cover fifth speed cylinder 1

29 589915 Piston, fifth speed 1

30 589920 Ring, retainer fifth speed 2

31 506640 Liner, cylinder fifth speed 1

32 506662 Plate, fifth speed 1

33 506661 Spring, return 1

34 539071 Seal, external distributor 2

35 829578 '0' ring, fifth speed 1

36 838742 '0' ring, fifth speed 1

37 506658 Pin pivot, clutch operating lever 1


liJ Leyparts I


FRONT COVER & OIL PUMP (CONT.)

38 9545 Plug, drain 1/4" B.S.P. 7

39 232470 Washer 7

40 10870898 Adaptor 5

41 Washer 1

42 13834 Plug, drain 1 /2" BSP front cover 1

43 X42629 Washer front cover 1

44 513491 Joint for pump 1

45 505619 Dowel for pump 2

46 240919 Adaptor, 1/2" BSP- sump, pump and gearbox lubrication 2

47 829737 Seal 3

48 BH506121 Bolt, 3/8" UNC-oil pump 6

49 WS600061 Washer, spring 3/8" 6


12

<?--26

24~ 27

~ 25

@-43v ~42

[).~7 23

~' / ~

36~--28 '~ > ~39 ' /

3~k3s 'v 40

I t·

'

Ill us. Ref.

1 2 3

4 5 6

7

8 9

10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

S-2-7

Part No.

593549 593551 10921548 593553 10900804 599895 599896 599897 599898 593552 554178 593554 10900804 829765 828604/1 828604/2 828604/3 828609 828605 828607 828608 326185 828606 500097 500124 500103 500072 508078 500070 500071 231732 500092 10923347 10923637 500077 NH606041 500109 827425 282038 500087 500084 282038 500083

[i Leypa rts I

Quantity Description per unit

BRAKE GEAR

Brake band and liners, assembly 4 Band,brake external, sub-assembly 4 Band, prake external 4 Liner external brake 4 Rivet 32 Rivet 32 Rivet 4 Rivet 4 Rivet 4 Band, brake internal, sub-assembly 4 Band, brake internal 4 Liner, internal brake 4 Rivet 104 Auto adjuster assembly 4 Retaining plate ) 1 Retaining plat.e ) 1 Retaining plate ) 1 Roller ) Assembly 1 Auto adjuster ring ) 829765 1 Auto adjuster nut ) 1 Auto adj~:.~ster spring ) 1 Circlip 25mm ext. type ) 1 Adjuster table 4 Pin, tail 3/8" 4 Thrust pad 4 Pull rod 4 Pin for pull rod 4 Race, cam roller, sub-assembly 4 Race, cam roller outer 4 Race, cam roller inner 4 Roller, needle 3mm. x 19.8mm. 88 Dowel, 1/8" 4 Cam roller pin 4 Circlip, cam roller pin 8 Screw, adjusting external brake band 4 Nut, 3/8" UNF 4 Shaft, operating lever, 2nd 1 Shaft, operating lever, 3rd and 4th speed 1 Circlip, operating lever shaft 4 Piston Rod 4 Rod, piston bearing pin 4 Circlip 5/8" 13 Lever, operating, thrust pad 4


~ Q ~4 ~ " 7

~9

8'-{)@-~ ~ 10

11

~ ~13

~ Leyparts ~

Ill us. Quantity Ref. Part No. Des(fription per unit

BRAKE GEAR

1 827426 Fulcrum Rod 2 2 827427 Rod centraliser long 2 3 500116 Eyebolt, for central iser 12 4 500095 Eyebolt, for I ink 10 5 CAL1892 Centraliser, nearside 4 6 500102 Central iser, offside 4 7 CAL1890 Spring centraliser 8 8 827432 Distance Piece, .807 in. 1 9 827434 Distance piece, 1.478 in. 1

10 827439 Distance piece, .715 in. 1 11 827440 Distance piece, 1.170 in. 1 12 827433 Distance piece, 1.045 in. 1 13 827435 Distance piece, 1.722 in. 1 14 827430 Distance piece, .341 in . 1 15 827441 Distance piece, 1.547 in. 1 16 506649 Distance piece, .1 04 in. 4

17 505461 Link, internal band 4

18 ·500098 Hook, rear 4

19 500099 Hook, front 4

20 10887376 Circlip 3/8" 8

21 10887377 Circlip 9/16" 4

22 500114 Pin, internal band link 4

23 238560 Circlip, internal band link 8

24 500101 Rod, centraliser short 2


c a.rr------J ~

17

24 l

iJ Leypa rts I Ill us. Quantity Ref. Part No. Description per unit

BRAKE GEAR

1 10895354 Cover, cylinder block reverse speed 1 2 500109 Shaft reverse speed 1 3 282038 Circlip 2 4 SH506101 Setscrew 3/8" UNC 4 5 WS600061 Washer. 3/8" spring 4

6 SH506081 Screw 3/8" UNC 10

7 WS600061 Washer 3/8" spring 10

8 827438 Cover, cylinder block 1

9 861867 Pipe, muff to casing 1 10 829461 Pipe, 1/2" o/dia. - filter to lubrication 1 11 829460 Pipe, 1/2" o/dia.- pump to filter 1

12 861838 Pipe, 5/8" o/dia. - sump to pump 1

13 500085 Piston return spring, 2nd speed 1

14 500089 Piston return spring, 3rd speed 1

15 500088 Piston return spring, 4th speed 1

16 511542 Piston return spring, reverse speed 1

17 10897004 Guide Plate 1

18 589916 Retaining ring reverse speed 2

19 589917 Retaining ring 2nd speed 2

20 589918 Retaining ring 3rd speed 2

21 589919 Retaining ring 4th speed 2

22 539657 Reverse external distributor seal 2

23 539069 2nd speed external distributor seal 2

24 539070 3rd speed external distributor seal 2

25 539072 4th speed external distributor seal 1

26 589911 Piston, reverse speed 1

27 589912 Piston, 2nd speed 1

28 589913 Piston, 3rd speed 1

29 589914 Piston, 4th speed 1

30 511512 Cylinder liner, reverse speed 1

31 506637 Cylinder liner, 2nd speed 1

32 506638 Cylinder liner, 3rd speed 1

33 506639 Cylinder liner, 4th speed 1


i-4

17'-- A.C>='C:"l'\.

18--< c;_:;;,.~ 22-----J-.~~i"JJ

30

27

[I Leypa rts I Ill us. Quantity Ref. Part No. Description per unit

CASING

1 10921149 Gearcase 1 2 SH506081 Screw 3/8" UNC 28 3 BH506111 Bolt 3/8" UNC 18 4 BH506141 Bolt 3/8" UNC 15 5 BH506161 Bolt 3/8" UNC 5 6 829789 Insert wire 1.1/2" BSP x 54" 2 7 836146 Insert wire 1/2" UNC x 75" 16 8 827477 Plug, oil filler 1. 1 /2" BSP 2 9 829870 Washer 2

10 520463 Setscrew, breather 1 11 WL600081 Washer 1/2" lock 1 12 509108 Washer, for breather plug 1 13 520458 Breather, sub-assembly 1 14 846366 Plug 1 15 827476 Eye, lifting 1/2" whitworth 4 16 516734 Nameplate 1 17 516738 Screw hammer drive 4 18 827400 Cover inspection 2 19 827401 Joint, inspection cover 2 20 WL600061 Washer, 3/8" lock 28 21 827398 Joint, gearcase to bottom cover 1 22 10895373 Cover, bottom and sump 1 23 829041 Stud. 3/8" UNC/UNF x 1.625" 22 24 WS600061 Washer 3/8" thackeray 20 25 NH606041 Nut, 3/8" UNF 20 26 835185 Adaptor, at filter 2 27 829736 Seal 2 28 241324 Adaptor for pump 1 29 827402 Plate, cover 1st speed 1 30 827403 Plate, cover 2nd speed 1 31 827404 Plate, cover 3rd speed 1 32 827405 Plate, cover 4th speed 1

S-2-1 0 Always quote Chassis No. when ordering parts

tl Leyparts I


CASING (CONT.)

33 838661 Plate, cover reverse 1

34 9545 Drain plug, 1/4" BSP 7

35 232470 Washer 7

36 508057 Inner adaptor 4

37 827471 Housing, restrictor 4

38 146855 Washer, restrictor housing & 5th speed 11

39 827472 Restrictor, 1st & reverse speed 2

40 827474 Restrictor, 2nd & 3rd speed 2

41 10870898 Adaptor 5

42 829583 '0' ring, 1st & reverse speed 2

43 829580 '0' ring, 2nd speed 1

44 829578 '0' ring, 3rd speed 1

45 829577 '0' ring, 4th speed 1

46 829582 '0' ring, 1st & reverse speed 2

47 829579 '0' ring, 2nd speed 1

48 829577 '0' ring, 3rd speed 1

49 829576 '0' ring, 4th speed 1 50 599407 Magnetic drain plug 1

51 511365 Plug washer 1

52 506654 Hollow dowel 2

53 506654 Dowel, ring 9/16" 4

54 WS600061 Washer, 3/8" spring 35

55 517112 Nut hex, 3/8" UNF nyloc 12 56 WA 110060 Washer M 10 plain 12 57 558237 Nut hex, 5/8" UNF nyloc[ 10 58 WA116100 Washer M16 plain 10 59 10889874 Filter, suction oil, sub assembly 1 -60 829784 Setscrew, 1 /4" UNC, suction oil filter 1 61 861950 Bolt, banjo ) 1 62 861951 Banjo ) Bottom cover and sump 1 63 X42629 Washer ) 2


IJ Leyparts l


OIL FILTER ASSEMBLY

Oil filter- PU457

Automotive Products Part No.

MP24238 Oil filter sub-assembly- comprising:- (Leyland pt. no. 10898832) 1 MIC26311 Head sub assembly 1 2 MIC8396 Sump seal 1 3 MIC8395 Collar 1 4 MIC4083 Spring 1 5 MIC9258 Sump 1 6 MIC24326 Relief valve assembly 1 7 MIC26025 Circlip 1 8 MP12239 Element 1 9 MP5677 Seal element 2

10 MIC26024 Centre bolt 1 11 MIC20506 Head seal 1

Leyland Part No.

12 NH606041 Nut 3/8" UN F 2 13 WS600061 Washer 3/8" spring 2 14 829581 0-Ring 1 15 829575 0-Ring 2


0--7

(

') ') r; ('r (" c (

I) ') 0 (I c (" (

') J () (I (' c ( ') ')

() (I ("I c (

') ") () (I (" c ( 8 ') ')

() (' ( ("I (

') ') () (' c

') ') (')

("I (' (

c ("I "(" (

C(

(') C"(l

11

C- Change

[I Leypa rts I


SUB GROUP Cl CHANGE SPEED CASE

1 6 LHC Housing for change speed control shaft 1

2 BS68 X 1.1/4" Oilite self lub. plain bearing 2

3 W15011225R4 Single lip seal - C Weston 1

4 214 LDC Dust excluder for control shaft 1

5 UCSD 06/13R Stud 2


·7 UCN 106 Nut grade 1 2

8 259 LSC/1 Housing bottom for lever spherical bearing 1

9 260 LSC Housing top for lever spherical bearing 1

10 248 LDS/1 Shim (.006") for housing As req.

11 249 LDS/1 Shim (.004") for housing As req.

12 225 LSC Dust excluder for lever 1

13 No.5962 Grease nipple 1/8" BSP 1

14 122 LHC Change speed lever sub. assy ) 1

15 274 LSC Spherical bearing 125 LHC ) 1

16 TP 732 Spring tension pin 7 /32" x 1.3/4" long - )

Grover lock ) 1

17 KB 8/200 Ball knob 2" dia. (black) G. Angus with Star tolerance ring AN K 1 /2" x 3/4" 1

18 123 LHC Change speed control shaft complete 1

19 124 LHC End cover for shaft housing 1

20 253 LHC Gasket for end cover 1

21 UCS 105/8S Setscrew 3


23 RP 19/4 Plug 1

24 R:P31/17 Copper and Asbestos washer 1



COUPLING TUBE

27 265 LHC Universal joint fork for control shaft 1

28 247 LHC Change speed rod-front-Leyland engine 1

29 UCB 105/14S Bolt 1

30 120 LHC Change speed rod, rear- Leyland engine 1

31 246 LHC Universal joint fork (attached to 247/120/LHC) 2

32 UCB 105/16S Bolt 2

33 122 LSC Universal joint coupling fork 1

34 UCS 105/7S Setscrew 3


C-1-1 Always 9uote Chassis No. when ordering parts

[I Leypa rts I


COUPLING TUBE (CONT.)

36 264 LHC Universal joint fork for selector shaft 1

37 267 LSC/1 Universal joint fork- adjustable 1

38 270 LSC Universal joint bearing assembly 3

39 226 REC Housing for change speed coupling tube bearing mountings 2

40 227 REC Mounting for coupling tube bearing 1

41 209 LSC Bearing for coupling tube 1

42 222 REC/2 Dust excluder for coupling tube bearing 2

43 UCB 105/18S Bolt 2



46 214 LSC Lockscrew for adjustable universal joint fork 1

47 16 SWG X 6" Soft iron wire as reqd~

48 TP 516 x 1.3/4" Spring dowel pin - Grover lock 2


Always quote Chassis No. when ordering parts C-1-2

liJ Leypa rts I Ill us. Quantity Ref. Part No. Description per unit

SUB GROUP C2 SEMI AUTOMATIC GEARBOX

S.C.G. 1 5000046 Selector switch assy. (CAV.275A/27A) 1 2 26 RES Bracket for selector switch 1 3 202 VRC Adaptor sleeve for selector switch bracket 1

S.C.G. 4 A5857 (m) E P valve unit (list No. 9572) 1 5 113 LHC Shield for air equipment etc. 1 6 228 LDL Grommet for E P valve 3 7 248 REC/1 Sleeve for grommet 3 8 295035 Limiting valve (60 psi) - Westinghouse 1 9 0125/32 Nut Simplifix 1

10 0101/32 Ferrule Simplifix 1 11 0100/32 Anti friction washer Simplifix 1 12 WS45/24/167 Elbow 1 13 792WQ Distance piece 2 14 Polypenco Nylon tube white 11 - 1 /2" dia. x 9" regulating valve to EP valve 1 15 - PVC tubing 1" x 15'- 0" 1 16 UCB 105/205 Bolt 1

17 PP/N105/11/0 Simmonds nut 1 18 UFS 105/8S Screw 2

19 1218 5/16" dia. shakeproof washer :t 20 FB106/11S Bolt 3

21 - 3/8" dia. plain washer 6

22 235 LDC Pipe ctip reverse pipe to gearbox 1

23 583WQ Pillar clip gearbox bay 6

24 282 MWV Pipe clip forward of G/box bay 4

25 L80/B2 Drallim stud coupling 5

26 No. 340/C D ra lli m tu be insert 5

27 WS50/24/24/24 Tee piece - Westinghouse 1

28 UCB 104/24S Bolt 2 29 UCN 104 Nut grade 1 2 30 1214 1 /4" dia. shakeproof washer 2 31 No. 5 Dowty selon washer 1/4 BS pipe 5 32 WS/43/32/167 Stud coupling 1

C-2-1 Always quote Chassis No. when ordering parts

i Leyparts I

I Ius. Quantity Ref. Part No. Description per tinit

SEMI AUTOMATIC GEARBOX (CONT.)

33 127 LHC Air pipe - union plate to gearbox - reverse 1

34 258 LHC Air pipe- union plate to gearbox- 1st speed 1

35 259 LHC Air pipe - union plate to gearbox - 2nd speed 1

36 260 LHC Air pipe - union plate to gearbox - 3rd speed 1

37 261 LHC Air pipe - union plate to gearbox - 4th speed 1

38 262 LHC Support plate for gearbox·unions 1

39 1/2" UNC x1" Setscrew 2


41 - Nylon tube Anson \Panatec G L .250" /.245" od . .

N FS .250-00 natural .1 95" /190" id x 17'0" · 5

42 0400/16/16 Bulk head fitting Simplifix less nut-ferrule and friction washer 5

43 N125/16 Nut Simplifix 5

44 N101/16 Olive Simplifix 5

45 1003 Nut Wade 1/4" od tube 5

46 1023 Coupling ring 1/4" od tube 5

47 SCG A9702(M) Selector switch assy. (door interlock) 1

.

Always quote Chassis No. when ordering parts C-2-2

1.47 ~

( " 29 30

C424 2~

G - Steering

~···'"·" ~ Leyparts ,............,

I I Ius. Quantity Ref. Part No. Description per unit

SUB GROUP G1 STEERING BOX SECTION

1 6VRG Steering box- complete 1 2 106 LHG Packing for Steering box 1

3 DUFB 108/30S Bolt 4

4 UFN 408 Nut grade 1 4

5 - 1 /2" dia. plain washer table 3-heavy duty 4

6 - 3/32" dia. x 1" split pin 4

7 203 LHG Setscrew 5/8" UN F. x 1. 1 /2" d rifled head 2

8 - Soft iron wire 18 SWG x 12" 1

9 6 LHG Bracket for steering box 1

10 DSUFB 107/8S Bolt 4

11 - 7 /16" dia. plain washer table 3-heavy duty 4


13 - 3/32" dia. x 1" split pin 4

14 100 REG/2 Steering drop arm 1

BUR MAN PT. NO'S.

15 Assy.81.317 Steering box- complete (6 VRG) 1

16 Box 1

17 Washer welsh 1

18 Assy.81-318 Main nut

19 Transfer Tube

20 Retainer transfer tube

21 Bolts transfer tube Retainer 2

22 Washer transfer tube Retainer 2

23 Washer tab 2

24 Steel balls 18

25 Inner column

Assy. 26 28 00 04 027 Sleeve 27 Tube housing 28 Bush 29 Outer tube

30 Rivets 0/Tube 2

All above items can only be supplied as sub-assemblies

G-1-1 Always quote Chassis No. when ordering parts

ti Leyparts I


STEERING BOX SECTION (CONT.}

31 22 00 07 078 Rocker Shaft 1

32 22 0010117 Shim tube housing 2

33 22 00 10 118 Shim tube housing 4

34 22 00 10 119 Joint washer tube housing 2

35 22 00 10 120 Joint washer cover plate 1

36 22 00 10 123 Shim tube housing 2

37 22 00 23 027 Adjustable ball race 2

38 22 00 12 074 Cover plate 1

39 02 10 04 013 Bolts 5

40 02 12 04 001 Washer spring roller race housing 5

41 02 12 12 021 Washer roller race 1

42 02 18 04 001 Rollers 36

43 02 27 12 011 Oil seal 1

44 023112011 Circlip 1

45 22 38 12 009 Roller race housing 1

46 22 38 12 008 Roller race housing 1

47 02 12 12 021 Washer 1

48 02 31 12 011 Circlips 1

49 02 10 04 005 Bolt 2

50 02 10 04 009 Bolt 1

51 02 10 04 011 Bolt 4

52 02 10 05 006 Bolt 4

53 02 10 06 005 Bolt 2

54 0211 09 006 Nut 1

55 02 11 10 004 Nut 1

56 02 12 04 001 Washer - spring 3

57 02 12 04 014 Washers 1

58 02 12 04 015 Washers 6

59 02 12 05 001 Washers 4

60 02 12 09 012 Washer 1

61 02 12 09 035 Washer 4

62 02 12 09 036 Washer 1

63 02 12 10 030 Washer 1

64 02 12 12 025 Washer 1

65 02 17 05 003 Steel balls- Main nut 18 Adjustable ball race 24

66 02 21 07 003 Oil Plug 1

Always quote Chassis No. when ordering parts G-1-2

IIJ Leypa rts I


STEERING BOX SECTION (CONT.)

67 02 24 06 001 Roller main nut 1 68 02 25 09 002 Adjuster screw 1 69 02 27 08 036 Oil seal 1 70 02 27 09 006 Oil Seal 1 71 02 27 12 018 Oil seal 1 72 02 31 12 012 Circlip 1 73 02-12-04-026 Washer 2 74 02-12-06-018 Washers 2 75 02 19 09 012 Bush outer tube 1

All the above items can be supplied as individual parts


14

~8

18-25

I

I

""' ""'' "" '

15-17

IIJ Leypa rts I


STEERING WHEEL

1 297 VRG Steering wheel 1 2 215 REG Wheel motif fixing 1 3 UFN 212 Locknut 1 4 204 REG/2 Motif for steering wheel 1 5 SCG1697/6 Spire nuts- simmonds 2

FORE AND AFT ROD

6 100 LHG/1 Fore and aft rod - LH L- LH-LHS 6'3" 1 7 103 LHG Fore and aft rod- LHS 5'4" front overhang 1 8 100 HGG Socket for fore and aft rod - right hand 2

9 219 HGE/1 Seating small - for socket 2

10 220 HGE Seating large for socket 2

11 221 HGE Spring for socket 2

12 226 HGE Cap for fore and aft socket - right hand 2

13 223 HGE Sealing disc. for socket 2 14 - Split pin 5/32" dia. x 2.1 /2" overall 2

15 NB5962 1 /8" gas nipple Tecalemit No. 2

16 Roth No. 1 1 /8" BSP brass plug - hexagon std. 2

17 DUFB.108/18R Bolt 2

18 UFN408P Nut 2

19 - Split pin 3/32" dia. x 1.1 /4" overall 2

20 236 LSE Dust excluder 2

21 203 MWE Ball pin for socket 2

22 297 LSE 5/8" BSF nut for ball pin 2

23 - Split pin 1 /8" x 1.1 /2" overall 2

24 - 5/8" plain washer BS.1083 2


13--g 9

1»

6,7

E - Front axle

Ill us. Ref.

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

36 37

E-1-1

, •• ITI.M

~ Leyparts ~

Part No. Description

FRONT AXLE: Alford & Alder Part Nos- Corporate System

BAX0474 EAW6674 EAW6675 ABW2012 AAW3689 AAW3791 AAW4885 ABW3843 AAW5303 EAW1235 EAW1363 £AW1364

EAW1609 EAW2453 EAW2454 EAW2455 EAW2508 EAW2740 EAW3011 EAW3111 EAW4432 EAW4429 EAW1387 NH406045 NT610045 EAW4110 EAW4008 EAW3401 WL600070 BH408145 EAW8624 HAW8620 HAW8429 SH605055 HAW8602 HAW8622 PS 612130 EAW 1393

EAW 3126 EAW 3026

Frontaxleassy. (BCV 103 LHE/1) Brake assy. RH (Girling 15% x 5") (Girling 64030126) Brake assy. LH (Girling 15% x 5..,) (Girling 64030124) Axle beam Tie rod lever RH Tie rod lever LH Brake drum Axle arm Hub cap Swivel pin cover Upper seal - Swivel pin Lower seal - Swivel pin Cotter pin Shim .002" ) Shim .005" ) Bottom cover Shim .010" ) Tongue washer Special washer - Cotter pin Bearing cup Bearing cone

outer

Greaser - Swivel pin top Greaser - Bottom cover Oil seal Nut - Cotter pin Lockstop nut Simmonds nut 1/2" BSF PT/F/166/11/6 - Stub to backplate Slotted nut - Stub axle Fibre washer - Swivel pin cover Spring washer Bolt 1 /2" BSP x 1. 75" long - Stub to back plate Lockstop bolt Lockstop plug Bolt - Bottom cover Setscrew - Brake drum Setscrew - Tie rod lever Setscrew - Axle arm Split pin '0' ring

Bearing cone- inner Bearing cup- inner


Quantity per unit

1 1 1 1 1 1 2 1 2 2 2 2 2

As reqd. As reqd. As reqd.

2 2 2 2 2 2 2 2 2

12 2 2 8

12 2 2 8 2 4 2 2 2

2 2

11] Leyparts I


FRONT AXLE

BAX 0812 Tie rod assembly 1

38 DAX 1352 Ball joint assembly ) 1

AAW 5861 Tie rod end ) ) 1 AAW 7300 Screwed adjuster ) ) 1

KAW 2171 Ball pin ) Ball ) 1

KAW 3309 Top socket ) joint ) 1

KAW 340B Bottom socket ) assembly ) 1

EAW 0407 Gaiter retainer ) ) 1

EAW 1124 Top cover ) Left-hand ) 1 EAW 2006 Spring ) ) 1

EAW 2267 Gaiter ) 1 off ) 1 EAW 1000 Dowel ) ) 1

HAW 2818 Plain washer ) DAX 1352 ) 1

HAW 4005 Slotted nut ) ) 1

PS 608080 Split pin ) ) 1

39 DAX 1351 Ball joint assembly ) Tie rod

1

AAW 5860 Tie rod end } ) assembly 1

AAW 7300 Screwed adjuster ) ) BAX 0812 1

KAW 2171 Ball pin ) Ball ) 1

KAW 3309 Top socket ) joint ) 1

KAW 3408 Bottom socket ) assembly ) 1

EAW 0407 Gaiter retainer ) ) 1

EAW 1124 Top cover ) Right-hand ) 1

EAW 2006 Spring ) ) 1

EAW 2267 Gaiter ) 1 off ) 1 EAW 1000 Dowel ) ) 1

HAW 2818 Plain washer ) DAX 1351 ) 1

HAW 4005 Slotted nut ) ) 1

PS 608080 Split pin ) ) 1

40 EAW 4422 Tie rod tube ) 1

41 WL600075 Spring washer ) 2

42 HAW 3629 Plain nut ) 2

43 HAW 8401 Bolt ) 2

44 HAW 4303 Clamp ) 2

45 EAW 4429 Greaser ) 2

DAX 1876 Bottom cover assembly 1

46 AAW 8017 Bottom cover ) DAX 1876 1

47 KAW 4019 Thrust button } 1

CAX 1875 Swivel pin assembly 1

48 KAW 3229 Swivel pin ) CAX 1875 1

49 KAW 4018 Thrust button ) 1

Always quote Chassis No. when ordering parts E-1-2

~

~ Leyparts ~

lllus. Quantity Ref. Part No. Description per unit

FRONT AXLE

BAX 2573 Stub axle bushed 1 50 AAW 2373 Stub axle ) 1 51 EAW 0762 Stub axle bush ) BAX 2573 1 52 EAW 0763 Stub axle bush ) 1 53 AAW 6905 Abutment ring ) 1

BCX 2900 Hub studded RH 1 54 ABW 2842 Hub ) 1 55 EAW 1894 Wheel stud RH ) BCX 2900 8 56 EAW 3638 L<;>cknut ) 8

BCX 2901 Hub studded LH ) 1 54 ABW 2842 Hub )

BCX 2901 1

57 EAW 1895 Wheel stud LH ) 8

56 EAW 3638 Locknut ) 8

E-1-3 Always quote Chassis No. when ordering parts

, •• JTI.H

~ Leyparts ILII'n..ANCI


FRONT BRAKES SECTION

Girling Pt.No. 64030124 Brake assembly complete 15.1 /2" x 5" left hand } Up to Chassis

64030126 Brake assembly complete 15%" x 5" right hand ) No. LHS271 ) LH1282 } LHL 253

1 64110039 Setscrew

2 64140485 Washer

3 64274716 Back plate - left hand

4 64274715 Back plate - right hand

5 64373990 Spring- adjuster end

6 64373992 Spring - expander end

7 64275328 Bell crank

8 64275326 Bell crank - adjustable

9 64374312 Pivot pin

10 64373662 Pivot pin

11 64373559 Push rod

12 64275324 Spring

13 64373994 Circlip

14 64270695 Tab washer

15 64274444 Expander assembly - left hand ( 150)

16 64274445 Expander assembly - right hand ( 15°}

17 64274446 Tappet

18 64150547 Rivet

19 64270901 Roller

20 64274448 Plunger

21 64275620 Dust shield

22 64272726 Grommet for dust shield

23 64274449 Wedge

24 64274338 Pin

25 64270305 Sealing ring

26 64273921 Adjuster assembly

27 GB4B083 Shaft

28 64273922 Head

29 64273382 Wedge assembly

30 GB42036 Dust cover - adjuster assembly

31 64110307 Bolt

32 64110397 Bolt

33 64270696 Tab washer

34 GB47163 Lined shoe

35 64374174 Adjusting screw


IJLeyparts I


FRONT BRAKES SECTION (CONT.)

36 64110385 Bolt

37 64274323 Packing piece 38 64274415 Housing - left hand

39 64274416 Housing - right hand

40 64110035 Bolt 41 64270798 Locking plate

42 64273005 Dirt excluder

43 64150584 Circlip

44 80-BS-4 ·Circlip 45 64100045 Lock nut

Always quote Chassis No. when ordering parts E-1-5

27

5,---_....1

35 45-::J/

liJ Leyparts j


FRONT AXLE AND BRAKES

1 103 LHE/1 I Front axle assembly - Alford and Alder Ltd. 1 1 110 LHE . Front axle assembly - Alford and Alder Ltd. 1 2 104 LHE Wheel disc. 6. 75 x 22.5 - 5.5 off set, 10 x 22.5 tubeless tyres 2 3 106 LHE Wheel disc. B 60 x 20 2 4 105 LHE Wheel disc. B.6.5 x 20 (Alternative to 106 LHE) 2 5 56 OE/2 Wheel nuts RH 8 6 57 OE/2 Wheel nuts LH 8 7 AAW3689 Tie rod lever - right hand 1 8 AAW3791 Tie rod lever - left hand 1 9 AAW4885 Brake drum 2

10 ABW 3843 Axle arm 1 11 BAX 0812 Tie rod assembly comprising 1 12 DAX 1351 Ball joint assembly - right hand thread 0/S 1 13 DAX 1352 Ball joint assembly - left hand thread N/S 1 14 EAW4422 Tie rod tube 1 15 WL600075 Spring washer 8 16 HAW 3629 Plain nut 2 17 HAW8401 Bolt 2 18 HAW4303 Clamp 2 19 EAW4429 Greaser 2 20 SH 605055 Setscrew - brake drum 4 21 HAW8622 Setscrew- 3/4" BSF x 2.5/16" long- Axle arm 2 22 - Locking wire 14 SWG- Axle arm and tie rod levers as reqd. 23 HAW8602 Setscrew- tie rod lever 4


1 ..... T,eH

~ Leyparts ~


Girling Pt.No. FRONT BRAKES- {FRONT AXLE 110 LHE)

68019236 Drum brake assembly LH ) On & from Chassis No's 1 68019237 Drum brake assembly RH ) LHS 272- LH 1283- LHL 254 1

1 64274444 Assembly expander LH 1 2 64274445 Assembly expander RH 1 3 64276572 Assembly adjuster 2 4 64374788 Assembly lined shoe 4 5 64274716 Torque plate LH 1 6 64274715 Torque plate RH 1 7 64275620 Shield 2 8 64110039 Bolt 12 9 64140485 Washer 12

10 64272726 Grommet 4 11 64276595 Mounting 2 12 64151110 Rivet 4 13 64274922 Dirt excluder 2 14 64110035 Bolt 4 15 64270798 Locking plate 2 16 64270695 Tab washer 4 17 64110555 Bolt 4 18 64373990 Shoe spring - adjuster 4 19 64373992 Shoe spring - expander 4 20 64373559 Push rod 2 21 64373662 Pivot pin 4 22 64275324 Clip 4 23 64275328 Bellcrank 2 24 64275326 Bellcrank - adjustable 2 25 64374174 Adjusting piece 2 26 64100045 Nut 2 27 64270696 Tab washer 4 28 64110307 Bolt 4 29 64110397 Bolt 4 30 64373994 Circlip 8 31 64374312 Pin 4

'


21---$ 27

18

25__, 26~

19

P - Transmission

ll Leypa rts I Ill us. Quantity Ref. Part No. Description per unit

PROPELLOR SHAFT WITH SYNCHROMESH GEARBOX LH & LHS CHASSIS

1 8 LHP Propellor shaft - LH chassis 1 2 9 LHP Propellor shaft - LHS chassis 1 3 sues 108/12S Bolt 8 4 - Nut 1/2" UNC Cleveloc 'P' type 8 5 1224 1/2" dia shakeproof washer 8 6 102 LHP Support angle for oil guard 1 7 103 LHP Oil guard 1 8 ucs 105/6S Setscrew 2 9 ucs 105/7S Setscrew 2

10 UCN 105 Nut grade 1 2 11 NP/N109/11/10 Nut 5/16" UNC Cleveloc 2

12 1218 5/16" dia shakeproof washer 2 13 269 LHU Grease guard for exhaust pipe - LHS

LHL CHASSIS 14 3 LHP Propellor shaft - front 1 15 10 LHP Propellor shaft- rear 1 16 SUCB 108/12S Bolt 12

17 Nut 1/2" UNC Cleveloc 'P' type 12 18 1224 1 /2" dia shakeproof washer 12 19 101 LHP Bracket for intermediate bearing 1 20 ucs 108/BS Screw 4 21 UCN 108 Nut grade 1 4 22 1224 1/2" dia shakeproof washer 4

23 102 LHP Support angle for oil guard 1

24 103 LHP Oil guard 1

25 ucs 107/BS Screw 2



28 206 LHP Oil guard-rear 1

29 204 LHP Bracket for oil guard - NS 1

30 205 LHP Bracket for oil guard- OS 1



33 1218 5/16" dia shakeproofwasher 4



36 1224 1/2" dia shakeproof. washer 2





41 SK 2434/B Intermediate bearing 1

P-1-1 Always quote Chassis No. when ordering parts

~17 ~ 18 16

11 Leyparts l


SUB GROUP P2

PROPELLOR SHAFTS- SEMI-AUTOMATIC GEARBOX (LH ONLY)

1 5 LHP/2 Propellor shaft - front 1

2 9 LHP Propellor shaft- rear 1

3 SUCB 108/12S Bolt ) for rear 8

4 PP/N166/11/0 Nut Simmonds ) propellor shaft 8

5 SUCB106/10S Bolt ) for front end 8

6 PP/N126/11/0 Nut Simmonds ) of front shaft 8

7 209 LHP Grease guard for propellor shaft- gearbox rear 1

8 PP/F126/11/0 Nut Simmonds- for rear end of front shaft 8


P-2-1 Always quote Chassis No. when ordering parts

M - Rear axle

• Leyparts lo..rruo.ND


REAR AXLE

80 K 7166 Rear axle assembly 5.57:1 ratio to schedule No. 99K 11353 1

80 K 7167 Rear axle case assembly differential unit and abutment sleeves 1

49 A 367 Rear axle case complete 1

1 49 A 370 Rear axle case 1

2 41 K 7095 Abutment sleeve for bearing 2

3 FHS 2818 Stud 4 4 HZS 0811 Set bolt - axle gear carrier to case 8 5 LWZ 208 Spring washers fit set bolts and studs 12 6 FNZ 508 Nut 4 7 80K7168 Rear hub complete with bearings oil seals etc. 2 8 21 K 7942 Rear hub (bare) 2 9 53 K 243 Stud differential shaft to hub 20

10 13 H 3299 Taper roller bearings- rear hub inner 2 11 21 K 7828 Oil seal-rear hub 2 12 80 K 7034 Oil catcher rear hub 2 13 13 H 104 Bearing rear hub outer 2 14 FNZ 507 Nut stud differential shaft to hub 20 15 LWZ 307 Washer spring 20 16 21 K 7851 Nut axle tube 4 17 21 K 7850 Washer - key - axle tube nut 2 18 21 K 7852 Washer - lock - axle tube nut 2 19 21 K 7853 Retainer - oil rear hub 2 20 31 K 7745 Shaft differential 2 21 21 K 7854 Washer joint shaft to hub 2 22 2 K 8209 Plug rear hub filler 2 23 31 K 7576 Ring felt 2 24 I 21 K 7169 Plug axle case drain 1 25 1 K 7923 Plug axle case filler 1 26 2 K 6956 Washer filler plug 1 27 1 H 3364 Breather 1

28 E 923227 F Gear carrier assembly 5.57:1 ratio - complete (type 16120) Eaton - conical type carrier ( Leyland 41-K 7386) 1

29 E 67820 Carrier differential and caps assembly 1

30 7 H 8619 Nut pinion shaft end 1

31 CPS 0418 Pin split 1

32 7 H 8620 Washer - pinion shaft end 1

33 37 H 7614 Flange coupling 1

34 37 H 7207 Seal oil - pinion shaft - E 65055 Eaton 1

M-1-1 Always quote Chassis No. when ordering parts

I •RtTtaH

~ Leyparts lurvuwo


REAR AXLE (CONT.)

35 E 64600 Retainer oil seal - Eaton 1

36 AAU 6385 Strip sealant- E93257 as reqd.

37 13 H 997 Bearing taper roller pinion 2

38 13 H 7205 Cage -pinion bearing 1

39 7 H 8540 Pin- dowel- pinion bearing cage 1

40 LWZ 509 Washer lock 6

41 7 H 8476 Bolt- pinion bearing cage 6

42 7 H 8461 Ring- pinion bearing cage (cork) 1

43 Shim -pinion bearing cage

7 H 8482 Shim .030" (.76 mm) as reqd.

7 H 8483 Shim .01 0" (.25 mm) as reqd.

7 H 8484 Shim .002" (.05 mm) as reqd.

7 H 8485 Shim .003" (.07 mm) as reqd .

44 Spacer- pinion bearing

17 H 8535 .4915 to .4925" (12.48 to 12.51 mm) 1

17 H 8536 .4930 to .4940" (12.52 to 12.55 mm) 1

17 H 8537 .4945 to .4955" (12.56 to 12.58 mm) 1

17 H 8538 .4960 to .4970" (12.60 to 12.62 mm) 1

17 H 8539 .4975 to .4985" (12.64 to 12.66 mm) 1

17 H 8540 .4990 to .5000" (12.57 to 12.70 mm) 1

17 H 8541 .5005 to .5015" (12.71 to 12.74 mm) 1

17 H 8543 .5035 to .5045" (12.79 to 12.81 mm) 1

17 H 8544 .5050 to .5060" (12.83 to 12.85 mm) 1

17 H 8545 .5065 to .5075 ( 12.86 to 12.89 mm) 1

17 H 8546 .5080 to .5090" ( 12.90 to 12.93 mm) 1

17 H 8547 .5095 to .5105" (12.94 to 12.97 mm) 1

17 H 8552 .5125 to .5135" (13.02 to 13.04 mm) 1

17 H 8555 .5140 to .5150" (13.05 to 13.08 mm) 1

17 H 8556 .5155 to 5165" (13.09 to 13.12 mm} 1

17 H 8557 .5170to .5180" (13.13to 13.16 mm) 1

17 H 8558 .5185to .5195" (13.17 to 13.19 mm} 1

17 H 8559 .5200 to .5210" (13.21 to 13.23 mm} 1

17 H 8560 .5215 to .525" (13.25 to 13.27 mm) 1

NOTE: The shim and spacer items are alternative fitments

Always quote Chassis No. when ordering parts M-1-2

1i Leyparts ,.............,


REAR AXLE (CONT.)

45 37 H 5949 Oi I pick up trough - E 67814 Eaton 1 46 37 H 5950 Screw - oi I pick up trough - E 67815 Eat on 2 47 7 H 8623 Bearing- pinion front 1 48 27 H 3564 Cover - shift fork 1 49 7 H 8512 Gasket- shift- fork cover 1 50 7 H 8514 Screw shift fork cover 2 51 LWZ 207 Washer - lock 2 52 E 09797 Plug clutch shaft - expansion 2

Crown Wheel and Pinion 53 37 H 7282 Crown wheel and pinion 5.57:1 - E50216 Eaton 1 54 7 H 8600 Bearing differential - LH 1 55 7 H 8601 Bearing differential - RH 1 56 27 H 3731 Adjuster- LH differential bearing 1 57 7 H 8610 Adjuster- RH differential bearing 1 58 27 H 3727 Case- differential 1 59 27 H 3728 Screw- differential case- short 4 60 27 H 3556 Screw -differential case - long 8 61 37 H 3254 Wheel and pinion differential 1 set 62 E 25971 Spider- Eaton 1 63 7 H 8592 Washer- thrust- differential wheel 2 64 7 H 8593 Washer- thrust- differential pinion 4

' 65 27 H 3729 Screw- crown wheel to diff. case 16

I

66 LNN 208 Nut 16 67 27 H 3732 Plate - lock - LH bearing adjuster 1 68 7 H 8612 Plate- lock - RH bearing adjuster 1

69 7 H 8451 Screw- lock plate 2

70 CPS 0518 Pin- split 1

71 7 H 8605 Screw - differential bearing cap 4 72 21 K 7843 Washer- joint- carrier to case 1


Ill us. Ref.

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

M-1-4

Part No.

209 LHM

203 LHM 204 LHM 51 OE 1 LHM/2

56 OE/2 57 OE/2 4300M 104 LHE 105 LHE 106 LHE 207LHM NP/N169/-

64019654 64019656 64110039 64140485

64273307 64273307 64379830 64373990 64373992 64275328 64275326 64275946 64373559 64275324 64275502 64272726 64110385 64270695 64274323 64275171 64275171

IJ Leyparts l

Description

REAR AXLE

Rear axle assembly- complete- Girling brakes. up to Chassis Nos. LHS271, LH 1282 & LH L 253 Wheel stud RH. Wheel stud LH. Wheel olive Brake drum 3/8" UNF x 1.1/4" Csk. screw 3/8" Csk. shakeproof washer Wheel nut RH - OS Wheel nut LH - NS Locknut for wheel stud Wheel disc. 6.75 x 22.5- 5.5 off set (10.00 x 22.5 tubeless) Wheel disc. B6.5 x 20" Wheel disc. B6.0 x 20" Bolt for anchor bracket Cleveloc nut 1/2" dia. plain bright washer

) Brake assemblies ) to axle flanges

Brake assembly 15.1/2" x 6" NS- Girling Brake assembly 15.1/2" x 6" OS - Girling Setscrew ) Washer )

Dust shield to backplate

Backplate - left hand Backplate - right hand Lined shoe Spring- adjuster end. Spring- expander end. Bell crank - adjustable Bell crank Pivot pin Push rod Spring Dust shield Grommet for dust shield Bolt for expander Tab washer Packing piece Expander assembly - left hand ( 150) Expander assembly- right hand (150)


Quantity per unit

1 8 8

16 2 8 8 8 8

16 4 4 4

16 16 16

1 1

IJ Leyparts I


REAR AXLE (CONT.)

35 64275172 Housing assembly - left hand 36 64275172 Housing assembly - right hand 37 64274446 Tappet 1st shoe- left hand

38 64274446 Tappet 2nd shoe - left hand

39 64274446 Tappet 1st shoe- right hand

40 64274446 Tappet 2nd shoe- right hand

41 64150547 Rivet 42 64270901 Roller 43 64274448 Plunger

44 64274449 We<jge --

45 64274338 Pin 46 64270305 Sealing ring

47 64110035 Bolt 48 64270798 Locking plate

49 64273005 Dirt excluder 50 64273921 Adjuster assembly

51 GB48083 Shaft

52 64274178 Head

53 6_4273382 Wedge assembly

54 GB42036 Dust Gover

55 64110307 Bolt 56 64110397 Bolt 57 64270696 Locking plate

58 80-BS-4 Circlip 59 64100045 Locknut

6Q 64374174 Adjusting screw

Always quote Chassis No. when ordering parts M-1-5

53~~. o\.J/~ 52

iJ Leyparts l


REAR BRAKES- Rear Axle 211 LHM

Girling Pt.No.

68019238 Drum brake assembly LH ) On & from Chassis No's 1

68019239 Drum brake assembly RH ) LHS 272- LH 1283- LHL 254 1

1 64275171 Assembly expander 2 2 64276572 Assembly adjuster 2 3 64379830 Assembly lined shoe 4 4 64273307 Torque plate 2 5 64275502 Shield 2 6 64110039 Bolt 12

7 64140485 Washer 12

8 64272726 Grommet 4 9 64276595 Mounting 2

10 64274922 Dirt excluder 2 11 64151110 Rivet 4

12 64110035 Bolt 4

13 64270798 Locking plate 2

14 64270695 Tab washer 4

15 64110555 Bolt 4

16 64373990 Shoe spring (adjuster) 4

17 64373992 Shoe spring (expander) 4

18 64373559 Push rod 4

19 64275946 Pivot pin 8

20 64276435 Clip 8

21 64275328 Bell crank 4

22 64275326 Bell crank (adjustable) 4

23 64374174 Adjusting piece 4 24 64100045 Nut 4

25 64270696 Tab washer 4

26 64110397 Bolt 4

27 64110307 Bolt 4


2

25

16

2~ 240J

®

3

({9

9

V - Radiator

n

~

~ Leyparts ~


SUB GROUP VI RADIATOR AND MOUNTING

1 1 LHV/2 Radiator 1 2 100 LHV Radiator filler neck 1 3 209 LDV Flange joint 1 4 UCSD06/13R Stud 2 5 UCN 106 Nut grade 1 2 6 1220 3/8" dia. shakeproof washer 5 7 102 LHV Water inlet connection 1 8 103 LHV Water outlet connection 1 9 203 REV Flange joint 2

10 UCSD05/11 R Stud 4 11 UCN 105 Nut grade 1 4 12 1218 5/16" dia. shakeproof washer 7 13 243 REV Rubber for radiator mounting 4 14 230 HAV Washer 2 15 200 LHV Bolt 2 16 222 REV Filler cap 1 17 201 LHV Plate for radiator steady 1 18 202 LHV Radiator support lug 1 19 UCS106/6S Screw- support lug to drivers structure 2 20 - Bush for support lug - Silentbloc No. E2030 1 21 UCB106/16S Bolt 1 22 2LHV Radiator Cowl 1 23 UCSD05/11 R Stud 3 24 UCN105 Nut grade 1 3 25 574LDV Plug for radiator 1 26 575LDV Conical C & A Sealing washer 1 27 559LDV Locking ring 1

28 105LHV Nameplace 1

29 207NLV Clips for nameplate attachment 2

30 2BA X 3/8" Setscrew, steel, hexagon head 4


32 SNU1718 Spire captive nut 8

33 UCS104/7S Screw 8

34 - Plain washer 1/4" dia 8




38 UNC105 Nut grade 1 2

39 L84/1 Clip- 3/8" pipe (Clayton No) 1

40 220LHV Adaptor-radiator overflow, complete 1

V-1-1 Always quote Chassis No. when ordering parts

~

~ Leyparts ~


RADIATOR AND MOUNTING (CONT.)

41 165LHV Radiator expansion tank (plastic) 1

42 271 LHV Mounting plate 1

43 2BA X 5/8" Screw, hex hd. 2

44 2BA Nut 2


46 278LHV Strap for radiator expansion tank 1


48 UCN104 Nut grade 1 2


50 - Tubing, Polypenco, nylon 11, Type 'T', natural 3/8" od x 5'0" 1

51 CRD46447 Radiator- BCV Part No. 1 LHV/2 comprising:- 1

52 CRD44923 Top Tank 1

53 CRD44924 Bottom tank with two Heli Coil inserts 1

54 CRD44929/1 Side column assembly - nearside 1

55 CRD44929/2 Side column assembly- offside 1

56 CRD44930 Joint 2

57 CRD22974 Block 6 Row 10 GPI TypeD 1

58 CRD33923 Stiffening strip 4

59 CRD12284 Stiffening strip 4

60 CRD10959/2 Studs 35

61 CRD10960/2 Studs 8

62 UFB104/9 Bolts 1/4" UNC x 1.1/8" long 45

63 UFN104 Nuts 1/4" UNF 80

64 1114 Washers SE 1/4" 80

65 - Nuts 5/16" UNF 8

66 - Washers SE 5/16" UNF 8

VARIVANE SHUTTER

67 - Varivane shutter No. 40-1~027 1



70 583 LDV Bracket for radiator shutter cam lever 1

71 566 LDV Stud 2



74 584 LDV Bush for radiator shutter cam lever 1

75 SUFB 105/9S Bolt- cadmium plate 1

76 PP/0106/11/0 Nut - Simmonds 1

77 578 LDV Fork end 1

78 579 LDV Push rod for varivane shutter 1

79 2BA Lock nut 1

Always quote Chassis No. when ordering parts V-1-2

IJ Leypa rts I


VARJVANE SHUTTER (CONT.)

80 565 LDV Pin for fork end 1

81 - Split pin 1/16" dia. x 1/2" lg. 1

82 577 LDV Spring 1

83 362 REV Cam lever for radiator shutter 1

84 354 REV Wax capsule for radiator shutter 1


11 1 12 ~

~ ~ 32

~~8 ~ 54

61 ~6/65 ~,, 56

[I Leyparts l


RADIATOR FAN WITH STRAIGHT FRAME

1 - Fan motor CAV drg. no. WN 62/3274 symbol no. TM 4524/31 1 2 AF 10429 Fan blade 12" dia.- Wilmot Breeden 1 3 308 REV Fan blade adaptor 1 4 UFS 104/5S Screw 4 5 1214 1/4" dia. shakeproof washer 4 6 8 LHV Fan support member- complete 1 7 ucs 106/10S Screw- support member to frame 4 8 UCB 106/12S Bolt - motor to support member 3 9 - Plain washer 3/8" dia. BS3410 Table 3 2

10 PP/N126/11/0 Nut- Simmonds 7 11 ucs 105/6S Screw 8 12 1218 5/16" dia. shakeproof washer 8 13 UCN 105 Nut grade 1 6 14 10 LHV Cowl for radiator fan 1 15 405/3 Relay CAV type - despatch no. 1877530 1 16 FJC 1002 Thermostatic switch with clip and cover - Smiths 1 17 149 LHL Panel for fan relay 1 18 ucs 1 05/5S Screw 2 19 UCS 1 04/8S Screw 2 20 268 VRK Distance piece 2 21 UCN 105 Nut grade 1 2 22 UCN 104 Nut grade 1 2 23 1218 5/16" dia. shakeproof washer 2 24 1214 1 I 4" d ia. shakeproof washer 2 25 - Bolt 2BA x 3/8" lg. 2 26 SCN/3/2BA I.F.A.C. blind captive nut 2 27 1210 3/16" dia. shakeproof washer 2 28 239 LHJ Support member - OS 1 29 270 LHV Radiator cowl 1 30 CA V5459/25A Cable socket 2 31 RP 16/23 Fibre washer 1 32 - Cable - red 1.28/0.30 x 14' -0" Hypalon 1 33 - Cable- black 1.28/0.30 x 12' -0" 1 34 - Cable- red 1.14/0.25 x 14'-0" insulated 1 35 - Cable- black 1.14/0.25 x 1 '-6" 1

v~ 1-4 Always quote Chassis No. when ordering parts

(

23 21

24 28

l\>k 22 / '

·~ . ~ ~"' cd<30

l\ 19

~# 31--@ 35

32

2

~ Leyparts ~


WATER PIPES- LEYLAND ENGINE

1 112 LHV/1 Water pipe, engine to radiator engine end stainless steel unlagged 1 2 113 LHV Water pipe-engine to radiator-intermediate stainless steel unlagged 1

117 LHV Water pipe-engine to radiator-intermediate stainless steel lagged 1 3 114 LHV Water pipe-engine to radiator, radiator end stainless steel unlagged 1

118 LHV Water pipe, engine to radiator, radiator end stainless steel lagged 1 4 141 LHV Water pipe, radiator to pump, stainless steel unlagged 1

142 LHV Water pipe, radiator to pump, stainless steel lagged 1

WATER PIPE ACCESSORIES

5 85 KV Hose connection 1 6 213LDV/1 Hose connection 1 7 225VRV Hose connection 3 8 224VRV Hose connection 1 9 215LHV Hose connection 1

10 No.237 Hose clip BS3628 8 11 No. 100 Hose clip 2 12 No. 212 Hos~ clip 4 13 378 LSV Pipe clip 6 14 247LHV Bracket for pipe clips 2 15 248 LHV Bracket for pipe clips 1 16 UCS104/5S Screw 7 17 UCN104 Nut grade 1 9 18 1214 1 /4" dia. shakeproof washer 9 19 UCS104/6S Screw 2


'·

IJ Leypa rts I Ill us. Quantity Ref. Part No. Description per unit

WATER PIPES WITH RADIATOR FAN

1 171 LHV Radiator outlet connection 1 2 269 LHV Bracket for pipe clip 1 3 265 LHV Bracket for pipe clip 1 4 173 LHV Water pipe- engine to radiator- radiator end- stainless steel - unlagged 1 4 178 LHV Water pipe - engine to radiator- radiator end - lagged 1 5 172 LHV Water pipe- radiator to pump- stainless steel - unlagged 1 5 179 LHV Water pipe - radiator to pump - stainless steel - lagged 1 6 85 KV Hose connection 1 7 No. 212 Hose clip 2 8 265 VRV Hose connection 1 9 No. 075 Hose clip 2


J - Cab

IIJ Leyparts l


SUB GROUP J1

FLOORPLATE & SUPPORT

1 14 LHJ Front support member 1 2 UCS 106/8S Screw 3 3 ucs 106/6S Screw 4 4 UCN 106 Nut- grade 1 7 5 1220 3/8" dia shakeproof washer 7 6 214 LHJ Bracket for front support member 1 7 112 LHJ Support member - offside 1 8 108 VRJ Bracket for front support member 1 9 ucs 106/7S Screw 5

10 UCN 106 Nut- grade 1 5

11 1220 3/8" dia shakeproof washer 5 12 3 LHJ Drivers seat support structure 1

3 217 VRJ Support for fibre glass moulding 1






19 UCB 106/10S Bolt 1


21 111 LHJ Rear support bracket 2




25 130 VRJ/1 Member for electric panel support 1




29 217 LHJ Cab side support member 1







36 124 LHJ Drivers cab- sub assy. comprising ) 1

37 220 LHJ/1 Gear change instruction label ) Synchromesh gearbox 1

38 221 LHJ Engine stop label ) 1

39 M 406 "Tap-it" nylon fasteners 31 40 125 LHJ Drivers cab- sub assy comprising ) Semi-automatic 1 41 221 LHJ Engine stop label ) gearbox 1

J-1-1 Always quote Chassis No. when ordering parts

IJ Leyparts l ..


FLOORPLATE & SUPPORT (CONT.)

42 221 VRJ Floorplate 1

43 129 VRJ Bracket for hand valve 1





48 ~" x *" UNC Screw - chrome plated slotted CSK 900 4




52 1220 3/8" dia shakeproof washer 3 "Tesamoll" polyurethane foam .761 Art No. 4765 1/2" wide x 7'0" . 1

53 223 VRJ Draught excluder for steering column 1

54 2BA X 3/4" Screw- plate - slotted - raised csk head 4

55 BN3/2BA Blind captive nut "Spirol" 4

56 - Cup washer- polished zinc plated. 4

57 224 VRJ Securing ring 1

58 25 VRJ. Heel rest 1

59 M406 "Tap-it" nylon fasteners 8

60 243 VRJ Steady bracket for handbrake valve 1

61 245 VRJ Rubber seal for handbrake valve 1

62 - 1/4" dia plain washer BS 3410 Table 6 4

63 ucs 105/6S Setscrew ) 4

64 1218 5/16" dia shakeproof washer ) for bracket 243 V RJ 4

65 UCN 105 Nut grade 1 } 4

Always quote Chassis No. when ordering parts J-1-2

I ... ,. .....

~ Leyparts ,....,._,.,..,


INSTRUMENTS AND PANELS SECTION

1 237LHJ Panel for instruments 1

2 2BA X 3/4" Screw-chrome plated- CSK head to B5450 8

3 Blind captive nut Spirol BN3-2BA 8

4 Lamp holder S.B.C.- G.E.C. 1/2" thread with shade ring 2

5 RP16/16 Fibre washer for lamp holder 2

6 Lamp bulb 24v-6w double contact S.B.C. 2

7 117LHJ Cowel for warning lights 1

8 201VRL Partitions for warning lights 1

9 104VRL Mounting box for warning lights 1

10 100LHL Panel for warning lights (single alternator) (Synchromesh g/box) 1

11 115LHL Panel for warning lights (twin alternator) 1

12 Lamp holder - Bulgin No. 0630/MBC (Single alternator) 5 (Twin alternators) 6

13 Lamp bulb 24v-3w type MCC single contact (single alternator) 5 (twin alternators) 6

14 2BA X 1" Screw - chrome plated - CSK head to B5450 4

15 Blind captive nut Spiral BN3-2BA 4

16 2BA X 1/2" Screw - CSK head - slotted 4


18 281 REL Connecting block ·12 way (15 amp) 1

19 4BA X 1" Screw - cheese head 2

20 4BA Nut 2


22 Lamp holder· Smiths No. 41/761/129/18 1

23 Bulb· Smiths No. 40/6.21/150/14-24v 1

24 103LHL/1 Panel for switches 1

25 2BA X 3/4" Screw - chrome plated • slotted • CSK head to BS450 4


27 5865/172 Lever type toggle switch (short pear dolly) CAV No. 4

28 5865/173 Lever type toggle switch (long pear dolly) CAV No. 1

29 406/1 Starter push switch CAV No. 1

30 5865/43 Packing block for starter switch CAV No. 1

31 2BA X 7/8" Screw - chrome plated - slotted - CSK head 2

32 Cup washer- polished zinc plated 16

33 Speedometer- 24v- Smiths No. S.E.V. 2002/100, 0-80 m.p.h. 1

34 41/161/75700 Socket moulding for speedometer connection Smiths No. 1

35 B.T.2214/00 Temperature gauge- graduated 200. 100. 1200. C Smiths No. 1

36 TT6800/00 Temperature transmitter Smiths No. 1

J-1-3 Always quote Chassis No. when ordering parts

11 Leypa rts I llus. Quantity Ref. Part No. Description per unit

INSTRUMENTS AND PANELS SECTION (CONT.)

37 133LHL Panel for warning lights- with twin alternators ) Semi auto 1

38 134LHL Panel for warning lights- with single alternator ) g/box 1

39 220LHJ/1 Gear change instruction label 1

40 SIE1500/100 I.C. Speedometer Smiths from LH660- LHS 132- LHL204 1

Always quote Chassis No. when ordering parts , J-1-4

9

li ffl-13 8!:. 15 ~12

17 t7'

24

25

~ 32-®

e

K - Accelerator

, .JIIITI.M

~ Leyparts !...,........,


SUB GROUP K1 ACCELERATOR PEDAL

1 101VRK Stem for accelerator pedal lever 1 2 214VRK Foot pad for accelerator lever 1 . 3 UCB104/11S Bolt 2 4 UCN104 Nut- grade 1 2 5 1214 1 /4" dia. shakeproof washer 2

6 1VRK Mounting bracket for accelerator controls 1

7 UCS1 05/6S Screw 1

8 UCS105/7S Screw 1

9 UCB105/14S Bolt 1

10 UCB105/10S Bolt 1


12 UCN105 Nut- grade 1 2

13 214LHK Master cylinder 5/8,.' dia. bore- Girling Pt. No. 64068848 1

SP2211 Service Kit for master cylinder (Girling) 1

14 UFB105/10S Bolt 2


16 UFN105 Nut- grade 1 2

17 236VRK Draught excluder for accelerator pedal shaft 1

18 215VRK Bracket for accelerator return spring 1

19 AM- 3016 Return spring - Flexo Pt. No. I 1

20 70 WQ/1 Bush 2

21 212VRK Shaft for accelerator control 2

22 3/8" dia. cotter pin complete- L.H . Newton 2

23 218VRK Washer for accelerator control shaft 2

24 217VRK Pin for fork end 1

25 - Plain washer 5/16" dia. to BS 3410 Table 3 1

26 - Split pin 1/16" dia. x 3/4" long 1

27 372 VRK Transfer lever for accelerator contro-l 1

28 UCS104/14S Screw ) 1

29 UCN104 Nut- grade 1 ) Lever stopping (rear) 1

30 64047341 Supply tank- Girling Part No. 1

Girling crimson fluid, S.A.E. spec. 70R

31 UFS108/14S Screw ) 1

32 UFN108 Nut- grade 1 ) Lever stop (full stroke) 1

K-1-1 Always quote Chassis No. when ordering parts

30

) IL~ 10 1 -~- ' 16 ~

15

6 ~ 9

, •• fTI.H

0 Leyparts ,...,.....,


ENGINE STOP CONTROL- LEYLAND

1 RP 89/2 Control for engine stop 1 2 RP 89/4 Emergency stop control cable 1 3 RP 89/6 Control for engine stop 1 4 262 LHK Tee piece for stop cable 1 5 1210 Washershakeproof 2 6 252 MWV Bracket for cable clip 1 7 ucs 104/5S Screw 1 8 UCN 104 Nut grade 1 1 9 1214 1 /4" dia. shakeproof washer 1

10 169WO Clip for 1 /4" o/d cable 6 11 213 SCK Clip for cable- crossmember 2

12 725 AVW Clip for cable - isolation switch bracket 1 13 572WU Distance piece 1

14 UCB 104/12S Bolt 1 15 ucs 104/5S Screw 1

16 UCN 104 Nut 2


18 243 LHK Engine stop identification plate 1

19 221 LHJ Engine stop label 1

20 144 LHW Bracket for engine stop and excess fuel control cables 1

21 UFB 105/10S Bolt 1

22 253 LHK Link for engine stop control 1

23 318 LSK Flexo spring No. AN 3332 1


25 2BAX2" Screw CSK 2

26 2BA Plain nut 2

27 751 WO Tag 2

28 256 LHK Return spring bracket 1

29 2BA Lock nut 4

30 L82-1 Clayton piping clip 3




34 310 REU Clip support bracket 1

35 257 LHK Clip support bracket 1


37 UCB 104/12S Bolt 1

38 UCB 104/14S Bolt 1


, •• ITtaH

0 Leyparts ,........._


HYDRAULIC PIPES AND FITTINGS

1 Z18 Tubing nut- Enots No. 2 2 340.278.05 Sleeve - Enots No. 2 3 221 LHN Male adaptor 2 4 RP16/17 Fibre washer 2 5 245 LHK Hydraulic pipe- master cylinder to

intermediate pipe- standard body 1 6 246 LHK Hydraulic pipe- intermediate, front 1 7 249 LHK Hydraulic pipe- intermediate, rear 1 8 247 LHK Hydraulic pipe - intermediate pipe to slave cylinder- Leyland 1 9 D40/20/20 Straight coupling- Simplifix 3

10 260 LHK Hydraulic pipe- master cylinder to intermediate pipe 7'6" body width 1

For clipping, see Brakes- Pipe Section


Q - Brake operating gear

I Leyparts l

Ill us. Quantity Ref. Part No. Description par unit

BRAKE EQUIPMENT

1 KX463/31 Unloader valve 1 2 KY 1453/1 Spring brake unit type 20/20 ( LH coaches and LH L's) from Chassis Nos 2 3 KY 1454/1 Spring brake unit type 16/20 (LH stage carr & LHS) LHS 189- LHS 27 2 4 OK 29/2 Buzzer- Westinghouse ) LH 976- LH 1282 1 5 GO 1500/71 Dual air pressure gauge- Smiths ) LHL 231- LHL253 1 6 230130 Reducing bush 2 7 P230111 Plug 3 8 KW 2983/1 Label 1 9 100 LHQ Air reservoir (main) 1

10 KY 647/1 Air reservoir (spring brake) 1 11 KY 932/8 Handbrake control valve 1 12 KW 2966/1 Check valve 3 13 274780 Low pressure indicator 60 psi 3 14 274602 Stop light switch 2 15 KW 718/2 Drain cock 3 ·16 295036 Double check valve 1 17 KY 838/1 Brake chamber type 12 (LHS and LH stage carr) Up to Chassis Nos. 2 18 KY 1108/1 Brake chamber type 16 ( LH coaches and LH L'S) LHS 271, LH 1282, 2 19 KY130-1.SA-27 Air hose- front chambers ) LHL 253 2 20 KY130-2A-8A-

21 Air hose - rear chambers 1 21 KY130-3A-8A

21 Air hose- rear chambers 1 22 ws 125/40 Nut for compressor delivery hose 2 23 WN 101/40 Olive for compressor delivery hose 2 24 KX 175/1 Safety valve set to 150 psi 1 25 APGA6270B Dual concentric brake valve 1 26 APSA 2367 Tee piece assembly 2 27 Standard airline coupling- Pneumatic Components Ltd. 1

Part No. 321-0001-0100-99695-2 28 - %" BSP equal socket - Le Bas type 270 1 29 WS45/40/327 Elbow- dryseal 3 30 WS45/32/327 Elbow- dryseal 5 31 WS45/24/327 Elbow - dryseal 2 32 WS45/24/167 Elbow - dryseal 4 33 WS45/32/247 Elbow - dryseal 1 34 WS43/32/327 Straight union - dFYseal 1 35 WS43/32/247 Straight union - dryseal 4 36 WS43/24/167 Straight union - dryseal 3 37 WS43/24/247 Straight union - dryseal 3 38 ·ws40/40/40 Double ended union 3 39 WS40/32/32 Double ended union 3

Q-1-1 Always quota Chassis No. when ordering parts

IIJ Leyparts I


BRAKE EQUIPMENT (CONT.}

40 WS40/24/24 Double ended union 3

41 WS50/32/32/ 40 Tee piece assembly 1

42 WS50/32/32/2 4 Tee piece assembly 2

43 WS50/32/32/12 Tee piece assembly 2

44 WS50/24/24/32 Tee piece assembly 1

45 WS50/24/24/24 Tee piece assembly· 2

46 WS43/ 40/327 Straight union- dryseal 1

47 224681 Tee piece assembly 1

48 236 VRO Exhaust deflector 1

49 - Nylon tubing NFS 252-00 5/8 GL natural 31" 1

50 188 W0/5 Pillar clip 4

51 UFS 104/16S Screw 2

52 UNC 104 Nut grade 2


54 176 LOO Wet tank ) alternatives up to LH 1125-LHS 238 1

55 KY 423/1 Wet tank ) LHL 236 1

56 WS40/40/40 Double ended union 2

57 WS45/40/327 Elbow - dryseal 1

58 KW 3778/1 Breather cap- spring brake unit 2

59 WS43/24/247 Stud coupling ) 2 · } Double check valve

60 WS45/24/247 Elbow l

61 WS43/24/247 Stud coupling 3

62 APSA4352GW1 Condensing unit and drain valve assembly- Clayton 1

63 3 LH0/1 Footbrake pedal 1

64 201 LHO Pad for pedal 1

65 232WO Rubber for pedal pad 1

66 398 REO Pin for brake pedal 2

67' - Groverlock spring dowel 1/8" dia. 3/4" long 2

68 399 REO Roller for brake valve pedal 1



71 117 LHO Plate for rear brake cylinder steady OS ) Use up to Chassis Nos. 1

72 118 LHO Plate for rear brake cylinder steady NS } LHS 271, LH 1282, LHL253 1

73 104 LHO Saddle for rear brake cylinder 2

74 203 LHO Stud 3/8" UNC/UNF 4




78 243 LHO Strap for brake cylinder steady 2

79 use 106/7S Screw 2

80 UNC 106 Nut grade 1 2

81 - 3/8" dia plain washer 2

Always quote Chassis No. when ordering parts 0 -1-2

IIJ Leyparts l


BRAKE EQUIPMENT (CONT.)

82 241 LHQ Bracket for spring brake reservoir RH 1 83 246 LH0/1 Bracket for spring brake reservoir LH 1 84 ucs 108/10S Screw 1 85 use 108/11S Screw 1 86 ucs 108/9S Screw 1 87 ucs 108/7S Screw 2 88 UCN 108 Nut grade 1 6 89 1224 1 /2" dia shakeproof washer 6 90 ucs 105/12S Setscrew 1 91 UCN 105 Nut grade 1 3 pedal stop 1 92 UCS 108/8S Bolt - reservoir to bracket 2 93 ucs 104/7S Screw ) Unloader valve to 2 94 UCN 104 Nut grade 1 ) engine mounting 2 95 1214 1/4" dia shakeproof washer ) crossmember 2 96 153 LHQ Plates for rear brake cylinder steady OS 1 97 154 LHQ Plates for rear brake cylinder steady NS 1 98 KY 1553/1 Brake chamber type 12 ( LH stage carr & LHS) From Chassis Nos. 2 99 KY 1555/1 Spring brake type 20-16 (LH stage carr & LHS) LH 1283, LHS 272 2

100 KY 1552/1 Brake chamber type 16 (LH coaches & LHL's) From Chassis Nos. 2 101 KY 1554/1 Spring brake type 20 (LH coaches & LHL's) LH 1283, LHL 254 2 102 106 LHQ Shield for air equipment sub assy.) 1 103 ucs 105/6S Screw ) Synchro 2 104 UCN 105 Nut grade 1 ) gearbox 2 105 1218 5/16" dia shakeproof washer ) 2 106 200 LHQ Bracket for air reservoir (main) - rear 1 107 119 LHQ Bracket for air reservoir (Main)- front 1 108 UCS 107/8S Screw 6 109 UCN 107 Nut grade 1 6 110 1222 7/16" dia shakeproof washer 6 111 144 LHQ Mounting bracket for condensing unit 1 112 ucs 106/7S Screw 3 113 UCN 106 Nut grade 1 3 114 1220 3/8" dia shakeproof washer 3

Q-1-3 Always quote Chassis No. when ordering parts

e ~6

13

~~r?i. 28

l 6---A~~ ~~ 15~ /\ ·~

108 W"' 36 ~

t••uTI•tot

~ Leyparts ,...........,


BRAKE EQUIPMENT & AIR PIPES (LEYLAND)

1 339 LSV Hose 1 2 156 LHQ Air pipe - cleaner hose to hose- manual steering 1

3 204 LHQ Hose 1

4 157 LHQ Air pipe- hose to compressor- manual steering 1

5 No. 137 Hose clip BS 3628 6

6 206 LHQ Air pipe - compressor to flexible 1

7 315WQ Union nut 1

8 358 REQ/1 Hose 1 9 348 LHQ Air pipe - flexible to wet tank - use up to LH 901 - LHS 156 1

10 343 LHQ Air pipe- line union or wet tank to unloader valve 1 11 342 LHQ Air pipe- flexible to line union- use up to LH 901 - LHS 156-

LHL213 1 12 344 LHQ Air pipe- unloader valve to line union 1 13 345 LHQ Air pipe- line union to line union 1 14 264 LHQ Air pipe- line union to line union 1

15 314 LHQ Air pipe- line union to tee piece 1 16 210 LHQ Air pipe - tee piece to reservoir elbow - rear 1

17 268 LHQ Air pipe - tee piece to tee pjece 2

18 301 LHQ Air pipe - tee piece to protection valve 1

19 302 LHQ Air pipe- protection valve to reservoir used up to chassis Nos. LHS 131 - LH 634 1

20 211 LHQ Air pipe - tee piece to tee piece 2

21 325 LHQ Air pipe -tee piece to check valve 1

22 326 LHQ Air pipe - check valve to reservoir elbow- front 1

23 214 LHQ Air pipe - reservoir elbow front to tee piece 1

24 216 LHQ Air pipe - reservoir elbow rear to tee piece 1

25 - 3/16" o.dia nylon tubing x 2'3" long 2

26 215 LHQ Air pipe- tee piece to brake valve 1

27 217 LHQ Air pipe - tee piece to brake valve 1

28 229 LHQ Air pipe - brake valve to tee piece 1

29 254 LHQ Air pipe - tee piece to tee piece 1

30 237 LHQ Air pipe- brake valve to line union 1

31 303 LHQ Air pipe- tee piece to line union 1

32 296 LHQ Air pipe- line union to tee piece 1

33 240 LHQ Air pipe- tee piece to flexible OS 1

34 239 LHQ Air pipe- tee piece to flexible NS 1

35 218 LHQ Air pipe -tee piece to hand brake reservoir 1

36 338 LHQ Air pipe - handbrake reservoir to hand valve use up to LHS 132- LH 659- LHL 203 1

Q-1-4 Always quote Chassis No. when ordering parts

ti Leypa rts I


BRAKE EQUIPMENT & AIR PIPES (LEYLAND) (CONT.)

37 348 VRH Air pipe - hand valve to exhaust ) 1

38 340 LHQ Air pipe- hand valve to double check valve ) 1 Used up to LHS 132, LH 755 )

Ulsterbus up to LH 788, LHL 211 )

39 236 LHQ Air pipe - double check valve to tee piece 1

40 222 LHQ .Air pipe- double check valve to line union 1 41 223 LHQ Air pipe- line union to line union 1

42 224 LHQ Air pipe- line union to line union 1

43 225 LHQ Air pipe- line union to flexible- LH chassis 1

44 256 LHQ Air pipe- line union to flexible- LHS chassis 1

45 231 LHQ Air pipe- line union to line union 1

46 334 LHO Air pipe- line union to flexible- LH chassis 1

47 336 LHQ Air pipe- line union to flexible- LHS chassis 1

48 335 LHQ Air pipe- line union to flexible- LHL chassis 1

49 115 LHQ Air pipe - protection valve to reservoir - use from LH 635 and LHS 132 1

50 254 LHC Air pipe - tee piece to hand valve - used up to LHS 132, LH 755 ( LH 788 Ulsterbus), LH L 211 1

51 255 LHC Air pipe- reservoir to tee piece- used on and from LHS 132, LH 660 1

52 13 LHQ Air pipe- flexible connection to wet tank -from LHS 157 to LHS 238, LH 902 to LH 1125, LHL 214 to LHL 236 1

53 352 LHQ Air pipe- tee piece to spring brake NS 1

54 353 LHQ Air pipe -tee piece to spring brake OS 1

55 355 LHQ Air pipe- tee piece to spring brake OS 1

56 354 LHQ Air pipe- tee piece to spring brake NS- up to LHL 253, LHS 271, LH 1282 1

57 356 LHQ Air pipe - flexible to tee piece 2

58 14 LHQ Air pipe- flexible connection to line union - used on and from LHS 157, LH 902 (not with wet tank) 1


60 357 LHQ Air pipe- double check valve to hand brake valve 1

61 UCB 104/35S Bolt 1

62 358 LHQ Air pipe- hand brake valve exhaust 1

63 124 LHO Air pipe - tee piece to hand brake valve l

64 358 REQ/1 Compressor delivery pipe 1

65 363 MWV Clip support bracket 1

66 043/48/323 Simplifix coupling 1

67 364 LHQ Air pipe- double check valve to hand brake valve ) 1

68 365 LHQ Air pipe - hand brake valve exhaust ) 1

69 131 LHQ Air pipe - tee piece to hand brake valve ) 1

Used from LHS 157, LH 896, LHL 214 )

Always quote Chassis No. when ordering parts 0-1-5

IJ Leyparts l


BRAKE EQUIPMENT & AIR PIPES (LEYLAND) (CONT.)

70 135 LHQ Air pipe- wet tank or line union to unloader valve- from LHS 157, LH 933, LHL 231 1

71 135 LHO Air pipe- line union to unloader valve (non conduit) from LHS 239, LH 1126, LHL 236 1

72 385 LHQ Air pipe- condensing tank to unloader valve (non conduit) from LHS 239, LH 1126, LH L 237 1

73 386 LHQ Air pipe- condensing tank to unloader valve (conduit wiring) 1 74 161 LHQ Air pipe- flexible connection to condensing tank 1 75 416 LHO Air pipe - tee piece to service brake NS ) On and from 1

76 21 LHQ Air pipe - flexible to compressor - power steering ) LHS 272, LH 1283 1 77 160 LHQ Air pipe- cleaner hose to hose- power steering ) LHL 254 1

0-1-6 Always quote Chassis No. when ordering parts

~

~ Leyparts ~


CLIPS- AIR, FUEL & HYDRAULIC PIPES

1 308WU Pillar clip for 5/16" od pipe for clutch and ace. hydraulic pipes 42 2 50 VU/5 Pillar clip for 3/8" od pipe for air and fuel pipes 64 3 21 PL/3 Pillar clip for 1 /2" od pipe for air pipes 34 4 414 LOO Pipe clip bracket at accelerator master cylinder 1 5 221 MWL Pipe clip bracket- to cab structure 1 6 250 REV Pipe clip bracket- fuel return pipe to frame at rear engine mounting 1 7 ucs 104/7S Screw 1 8 UCB 104/14S Bolt 11 9 UCB 104/16S Bolt 6

10 UCB 104/20S Bolt 2 11 UCB 104/24S Bolt 11

12 UCB 104/265 Bott 5

13 UCB 104/34S Bolt 5



16 UCB 104/32S Bolt 3

17 572WU Distance piece fuel pipe to clutch slave cyl. mounting bracket 1

18 572WU Distance piece air and hydraulic pipes to 1st crossmember 1

19 271 LHO Bracket for double check valve 1

20 UCB 104/6S Bolt bracket to structure 1

21 UCB 105/6S Bolt bracket to valve 1

22 505 REO Pillar clip 5/8" od pipe for air delivery pipe 20

23 297 LSV Pillar clip for 3/4" od pipe for air pipe-cleaner to compressor 4

24 273 REU Pipe clip bracket for airplpe-cleaner to Leyland compressor 1

25 244 LHO Pipe clip bracket airdelivery 1st clip 1

26 245 LHO Clip bracket air delivery flywheel housing 1

27 220 LSU Distance piece clip to air pipe - with Leyland engine 2

28 UCB 104/28S Bolt 1

29 116 LHO Bracket for·pipes on rear axle 1

30 213 LHU Distance piece 1

31 UFS 108/12S Setscrew 1

32 271 LHO Clip bracket 1

33 50 VU/5 Pipe clip 4

34 505 REO Pipe clip 2

35 UNC 104/14S Bolt 1

36 UCB 104/25S Bolt 1


[11 Leyparts I


CLIPS- AIR, FUEL & HYDRAULIC PIP.ES (CONT.)



39 572WU Spacer 1

40 430 REV Spacer 1

41 505 REO Pillar clip 2

42 UCB 104/23S Bolt 1

43 UCB 104/40S Bolt 1



46 250 REV Clip bracket- air pipe from footbrake valve 1

47 369 LSV Clip bracket } 1

48 50 VU/5 Pillar clip 3/8" dia. pipe ) LHS chassis 2

49 ucs 104/6S Screw ) 1

50 ucs 104/14S Screw ) Fuel pipe 1


52 1214 Shakeproof washer ) tank to flexible 2

53 403 MWV Clip bracket ) 1

54 308WU Pillar clip 5/16" dia. pipe } LHS chassis 4

55 ucs 104/6S Screw ) ' 1

56 ucs 104/14S Screw ) Fuel pipe 1


58 1214 Shakeproof washer ) flexible to line 3

59 50 VU/5 Pillar clip 3/8" dia. pipe ) union and 2

60 287 WJC Distance piece ) Fuel pipe to fuel 1

61 UCB 104/32 Bolt ) pipe

62 402 MWV Clip bracket ) LHS chassis 1

63 50 VU/5 Pillar clip 3/8" dia. pipe ) 2

64 ucs 104/14S Screw ) Fuel pipe to 1

65 ucs 104/6S Screw ) ~ngine stop 1

66 UCN 104 Nut grade 1 ) and excess fuel 2

67 1214 1 /4" dia. Shakeproof ~sher ) 2

68 316 LSO Pillar clip- LH and LHS 7'6" body width 1

69 UCB 104/18S Bolt 3

70 UCB 104/26S Bolt 3

71 403 MWV Clip bracket ) For clipping 1

72 301 VRU Clip bracket ) compressor 2

73 UCB 104/14S Bolt ) inlet 1

74 ucs 104/6S Screw ) pipes 3


· 76 1214 Shakeproof washer ) 3

Always quote Chassis No. when ordering parts 0-1-8

i-31

29 ~ ~4,65,5549-_a A J--7

28 ~ ~8.3SS0.56,64.73

I[O~'(fJ!JlfJ47 '!>-15.58 ~ 1a. 37. 48,59 ®--14,57 51)3) 53

~ 10 27 24

42 ~ r69 1,

33. 54

5

40

15,67

~ 14.66

21~ 11

:46

D - Suspension

~

~ Leyparts ~


SUB GROUP 01 FRONT SPRING & SHOCK ABSORBER SECTION

1 134 LHD Front spring 2 2 215 LSD Rubber buffer for front spring 2 3 213 LSD Retainer for buffer 2 4 UCS.105/5S Screw 4 5 1218 5/16" dia. shakeproof washer 4 6 1 LHD Saddle for front spring 2 7 206 LHD/1 'U' bolt for front spring 4 8 PP/0246/11 /0 Simmonds nut 8 9 218 LHD Sleeve for spring eye 4

10 219 LHD Bush for spring eye 12 11 224 LHD Felt seal 12 12 221 LHD Washer 12 13 220 LHD Thrust sleeve for spring bracket 2 14 222 LHD Shackle for front spring 4 15 117 LHD Shackle pin 6 16 223 LHD Washer 4 17 5/8" dia. plain washer BS.341 0 Table 3. heavy gauge 2 18 NP.~209/11/0 Cleveloc nut 6 19 UCB.1 08/20S Bolt 8

20 UCN 108 Nut - grade 1 12


22 - Hexagon headed lubricating nipple - BS1486. Pt.l. Type IlB 6 23 231 LHD Tapered packing 2 24 364 RED Shock absorbers 2

25 118 LHD Bracket for shock absorber O.S. 1

26 119 LHD Bracket for shock absorber N.S. 1

27 229 LHD Pin for shock absorber 2

28 - 5/8" dia. plain washer 2

29 UFS.110/12S Screws 4

30 NP./0209/11 /0 Cleveloc nut 5/8" UNF 6

31 UCB 108/22S Bolt for front spring front bracket 4

REAR SPRING SECTION

32 125 LHD Rear spring. LH coach and all LH L chassis ) 2

33 126 LHD Saddle for rear spring ) 2

34 232 LHD/1 Bolt for rear spring ) 8

35 15/3025 Shackle pin - Metalstik 6

36 100/LHA Shackle for rear spring - complete 2


IJ Leyparts I


REAR SPRING SECTION (CONT.)

37 PP/D/246 Simmonds nuts 8

38 8 LHD Bracket for bump stop reaction ) 2

39 12 AD Bumb rubber ) 2

40 213 LSD Retainer for bump rubber ) 2

41 255 LDM Distance piece ) 4

42 UCS.105/5S Setscrew ) LH coach 4

'43 1218 5/16" dia. shakeproof washer ) LHL chassis 4

44 S U F B .1 08/1 OS Bolt ) 8

45 UFN.108 Nut grade 1 ) 8

46 1224 1 /2" dia. shakeproof washer ) 8

47 130 LHD Rear spring. ) LH.S/Carr.

2

48 131 LHD Saddle plate for rear spring ) and all LHS

2

49 238 LHD Bolt for rear spring ) 8

50 9 LHD Bracket for bump stop reaction ) LH.S/Carr. 2

51 111 AD Bumb rubber ) all LHS 2

52 213 LSD Retainer for bump rubber 2

53 255 LDM Distance piece 4

54 UCS.105/5S Setscrew 4


56 SUFB108/10S Bolt 8


58 1224 1/2" dia. shakeproof washer .•

8

Always quote Chassis No. when ordering parts D-1-2

A - Frame

1.111 1T!.M

~ Leyparts ,....,........,


SUB GROUP A1 SIDE AND CROSSMEMBER

1 24 LHA Frame sidemember O.S. - LH chassis ) 1 2 25 LHA Frame sidemember N.S. - straight frame ) 1 3 33 LHA Frame sidemember N.S. - drop frame ) 1 4 110 LHA Bracket for front rail O.S. 1 5 109 LHA Bracket for front rail N.S.- straight frame · 1 6 140 VRA/1 Towing eye bracket 2 7 ucs 108/8S Screw- front rail to towing eye bracket 6 8 UCB 108/24S Bolt-frame to towing eye bracket- straight frame 4 9 UCN 108 Nut grade 1 12

10 1224 1 /2" dia. shakeproof washer 16 11 ucs 108/10S Screw- front rail and stiffener to towing eye bracket 3 ·12 ucs 108/8S Screw- frame to rail bracket top 2 13 1/2"UNCX1" Countersunk screw- straight frame 1 14 289 MWA Plug for towing eye bracket 2

15 222 LHA Front drop frame member 1

16 224 LHA Bracket for drop frame centre 1

17 ucs 108/8S Screw Drop frame to ) 11

18 UCB 108/26S Bolt crossmember ) 2

19 UCB 108/16S Bolt and front ) 1

20 ucs 108/10S Screw rail ) 1


22 1224 1 /2" dia. shakeproof washer ) 21

23 259 LHA Rear bracket for drop frame 1



26 238 LHJ/1 Support member for steering box 1

27 ucs 106/7S Screw- member to front rail 3

28 5 LHJ Stiffening plate 1

29 65 LHA/4 Front rail complete 1

30 148 LHA/1 Longitudinal sub frame for drivers structure 1





35 16 LHA Crossmember at front of front suspension 1

36 ucs 108/9S Screw )Crossmember 1

37 ucs 108/11S Screw ) to 3

38 UCB 108/18S Bolt ) frame 2

A-1 -1 Always quote Chassis No. when ordering parts

IJ Leypa rts I llus. Quantity Ref. Part No. Description per unit

SIDE AND CROSSMEMBER (CONT.)

39 17 LHA Outrigger for drivers floor support 1 40 UCS 108/9S Screw (5 LHJ) 2 41 UCS 108/8S Screw- sub frame to front rail and outrigger 4 42 UCN 108 Nut grade 1 14 43 UCS 108/9S Screw- sub frame to outrigger and mudshield bracket 2 44 1224 1 /2" dia. shakeproof washer 14 45 26 LHA Crossmember at rear of front suspension - LH chassis 1 46 UCB 108/14S Bolt member to frame 8 47 227 LHA Stiffening plate for engine support 1 48 ucs 108/11S Screw 2 49 23 LHA Engine support crossmember 1 50 UCB 108/185 Bolt - member to frame 1 51 UCN 108 Nut grade 1 12 -52 1224 1 /2" dia. shakeproof washer 12 53 8 LHA Crossmember sub-assembly - LH with synchro box 3 54 UCB 108/12S Bolt 8 55 204 LHD Stop for rear spring - not used with rear extension 2 56 141 LHA Rear frame extension 2 57 UCS 108/9S Screw-extension to frame and crossmember- straight extension 14 58 116 LHA Crossmember at rear frame extension straight frame 1 59 UCS 108/11S Screw - spring stop 2 60 235 LHA/1 Chassis identification plate 1 61 No.4 Parker Kaylon type 'U' screws 5/16" long 4 62 UCB 108/18S Bolt 1 63 UCN 108 Nut grade 1 26 64 1224 1 /2" dia. shakeproof washer 26 65 ucs 108/9S Screw - spring stop to frame 4 66 8 LHA Crossmember sub-assembly LH L- LHS 2 67 123 LHA Crossmember- propeller shaft intermediate joint- LH L 1 68 113 LHA Frame extension O.S.- drop extension ) 1 69 114 LHA Frame extension N.S. ) 1 70 221 LHA Spring stop ) 2 71 UCS 107/BS Screw - crossmember to extension 4 72 220 LHA Frame crossmember rear- drop extension 1 73 UCN 107 Nut grade 1 ) 4 74 ucs 108/9S Screw - extension to frame arid crossmember to extension ) 6 75 UCN 108 Nut grade 1 ) Drop 12 76 UCS 108/10S Screw - extension to frame ) extension 6 77 1224 1 /2" dia. Shakeproof washer ) 12 78 1222 7 /16" dia. Shakeproof washer ) 4

Always quote Chassis No. when ordering parts A-1-2

tl] Leyparts I llus. Quantity Ref. Part No. Description per unit

SIDE AND CROSSMEMBER (CONT.)

79 53 LHA Frame sidemember O.S. ) LHS 1

80 52 LHA Frame sidemember N.S.- straight frame ) 6'3" front 1

81 48 LHA Frame sidemember N.S. -drop front frame ) overhang 1

82 ucs 108/6S Screw front rail to towing eye ) LHS

4

83 UCB 108/18S Bolt steering box bracket to towing eye ) 1

84 72 LHA Frame sidemember O.S. ) 1

85 73 LHA Frame sidemember N.S.- straight frame ) LHL 1

86 43 LHA Frame sidemember N.S.- drop front frame ) 1

A-1-3 Always quote Chassis No. when ordering parts


SPRING BRACKETS

1 66 LHA Front bracket for front spring 2 2 67 LHA Rear bracket for front spring 2 3 UCS 108/12S Screw bracket to frame 6 4 UCB 108/14S Bolt bracket to frame and crossmember 1 5 UCB 108/20S Bolt outrigger to bracket, frame and crossmember 2 6 UCB 108/16S Bolt bracket to frame 3 7 201 LHA Stop for spring 2 8 7/16"dia x 7/8" Slotted CSK head screw UNF- stop to bracket 4 9 UCB 108/18S Bolt spring bracket to frame & outrigger O.S. 1

10 UCN 108 Nut 18 11 1224 1 /2" dia. shakeproof washer 18 12 5 LHA Br.acket for rear spring R.H. complete 2 13 6 LHA Bracket for rear spring LH complete 2 14 UCB 108/14S Bracket to frame and crossmember - bolt 4 15 UCB 108/18S Bolt bracket to frame- air cleaner bracket and crossmember 1 16 UCB 108/14S Bolt ) Spring bracket 16

17 UCN 108 Nut grade 1 ) to frame 16

18 1224 1 /2" dia shakeproof ) crossmember 16 washer )


tl Leyparts l


SEMI-AUTOMATIC GEARBOX SUPPORT

1 103LHS Gearbox support bracket- rear 2

2 104LHS Gearbox support bracket - front 1

3 260072 Rubber bush ( Leyland No.) 6

4 345LDS Distance piece 3

5 350LDS Washer 3

6 UFB110/34S Bolt 3

7 PP/D206/11/0 Nut - Simmonds 3

8 UCSD08/19R Stud 12



11 267LSS Dowel, 3/8" dia. x 1.3/8" long 2

12 138LHA Frame bracket for gearbox support 1




16 139LHA Support member for gearbox, sub assy. 1

17 UCB108/14S Bolt 8



20 140LHA Frame crossmember- gearbox- front 1


U - Fuel system

tiJ Leyparts l


FUEL PIPES- LEYLAND ENGINE

1 211 LHU Flexible pipe at tank 2 2 - Fuel cut-off valve- Saunders Valve Co. Ltd. with std.C type diaphragm 1 3 - Union for valve 3/8" BSP- single union for 3/8" pipe 1 4 - Copper and asbestos washer- thread type 3/8" BSP 17mm x 23mm 2 5 216 LHU Fuel return pipe- frame union to flexible ) Use up to 1 6 6172 wu Frame union ) LH 1234, 1 7 408 REU Locking nut 3/8" BSP ) LHL 238 1 8 87WU Union nut ) LHS 238 2 9 241 LHU Fuel pipe- tank to fuel sedimenter- LH & LHL 1

10 242 LHU Adaptor 2 11 RP 31/4 Copper and asbestos washer 2 12 No.075 Hose clip 4 13 307 LHU Fuel pipe - cut off valve to flexible ) LHS vehicles 1 14 306 LHU Fuel pipe- flexible to fuel pump ) on and from 1 15 305 LHU Fuel return pipe- flexible to frame union ) LHS 157 1 16 304 LHU Fuel pipe- flexible to lift pump- LH & LHL vehicles from LH933 and

LHL 231 1 17 300 LHU Fuel return pipe- flexible to frame union- LHL vehicles from LHL 231

up to LHL 238 1 18 303 LHU Fuel pipe- cut off valve to flexible- LH L vehicles on and from LH L 231 1 19 301 LHU Fuel return pipe- flexible to frame union - LH vehicles from LH 933

up to LH 1234 1 20 302 LHU Fuel pipe - cut off valve to flexible - LH vehicles on and from LH 933 1 21 132 LHU/1 Fuel pipe- flexible to lift pump- LH & LH L 1 22 229 LHU/1 Fuel pipe - flexible to lift pump - LHS 1 23 137 LHU Fuel return pipe- engine flexible to tank flexible LH vehicles from

LH 1235 1 24 216 LHU Fuel return pipe- frame union to flexible ) LH L vehicles 1 25 6172 wu Frame union ) from 1 26 408 REU Locking nut 3/8" BSP ) LHL 239 1 27 142 LHU Fuel return pipe- engine flexible to tank flexible- LH 1 28 143 LHU Fuel return pipe- engine flexible to tank flexible- LHL 1 29 262 LHU Fuel pipe- tank to sedimenter- LHS 1 30 308 VRU Flexible pipe 2 31 313 LHU Fuel pipe- cut off valve to lift pump- ) Fitted to

line union to flexible ) LH vehicles 1 32 314 LHU Fuel pipe- cut off valve to lift pump- ) with semi

flexible to lift pump ) auto gearbox 1

U-1-1 Always quote Chassis No. when ordering parts

14.16,21.22

15, 17,19,23,27,28

IJ leypa rts I Ill us. Quantity Ref. Part No. Description per unit

FUEL PIPES- LEYLAND ENGINE

1 - Fuel cut off v~lve - Saunders Valve Co. with standard 'C' grade diaphragm 1

2 - Copper and asbestos washer thread type 3/8" BSP 17mm x 23mm 2 3 RP 31/4 Copper and asbestos washer 3 4 318 LHU Fuel pipe - tank to fuel sedimenter - LH & LH L 1 5 319 LHU Fuel pipe- tank to fuel sdeimenter- LHS 1 6 146 LHU Fuel pipe - cut off valve to flexible connection - LH 1 7 321 LHU Fuel pipe- cut off valve to flexible connection- LHS 1 8 147 LHU Fuel pipe- cut off valve to flexible connection- LHL 1 9 148 LHU Fuel pipe- flexible connection to lift pump- LH & LHL 1

10 149 LHU Fuel pipe- flexible connection to lift pump- LHS 1 11 150 LHU Fuel return pipe - engine flexible to tank flexible- LH 1 12 322 LHU Fuel return pipe- engine flexible to tank flexible- LH.S 1 13 151 LHU Fuel return pipe- engine flexible to tank flexible- LHL 1 14 380 VRU Flexible connection 2 15 418 VRU Adaptor 4 16 211 LHU Flexible connection 2 17 No. 075 Hose clip BS 3628 4 18 - Adaptor (550214- supplied with lift pump on engine) 1 19 320 LHU Adaptor 2 20 - Coupling nut- Wade 1008 6 21 - Coupling ring- Wade 10285 6

NOTE: The above details are pipe fittings with compression joints and stainless steel material.


16 (i)

15 '" ~~ 20 21

9,10

I Leyparts l


FUEL TANK & BRACKETS

1 11 LHU Fuel tank with gauge ) ) 1

2 1 LHU Fuel tank without gauges) Alternatives ) 1

3 271 LHU Fuel gauge, direct reading ) 25 gallon 1

4 - Screw 1 BA x 3/8" cheese head ) tank 6

5 1212 1 BA shakeproof washer ) 6

6 208 LHU Strap for fuel tank ) 4

7 12 LHU Fuel tank ) 1

8 272 LHU Fuel gauge ) 1

9 - Nut 1 BA ) 35 gallon 6

10 1212 1 BA shakeproof washer ) tank 6

11 224 LHU Strap for fuel tank ) 4

12 4 LHU Fuel tank bracket sub assy. 2




16 206 VRU Locating block for fuel tank 4

17 230 REU Pin for fuel tank bracket 4

18 204 LSU Bolt for fuel tank support strap 2

19 203 LSU Pin for fuel tank strap - plain 2

20 202 LSU Pin for fuel tank strap - tapped 2

21 RP31/15 Copper and asbestos washer 1

22 RP 19/10 Plug 1.1/4" BSP 1

23 p 2792 Filler cap for fuel tank - Ceandess 1


1,2,7 ,;

21~ 22

"8 ,

~

~ Leyparts ILaYLAND


FUEL FILTER SECTION

1 5836A380 Fuel filter bowless type sedimenter W7005-2834 1 2 122 LHU Support bracket for fuel sedimenter 1

3 UCS 106/9S Screw 2 4 UCN 106 Nut grade 1 4




r

X - Exhaust System

Ill us. Ref.

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

40 41 42

X-1-1

Part No.

204 HAU 107 LHU/1 203 LHU 243WU 103 LHU/2 241 wu UCB 106/28S UCN 106 1220

249 suw ucs 105/7S UCN 105 1218 ucs 108/12S UCN 108 1224 UCS 108/8S UCN 108 1224 ucs 106/7S 202 HGU 110 LHU 111 LHU UCB 105/14S UCN 105 1218 108 LHU 105/LHU 117/LHU 121 LHU 205 LHU 210 LHU 260 LHU 261 LHU 243WU 262 LDU UCB "106/28S UCN 106 1220

144 LHU 145 LHU

ucs 108/24S

iJ Leyparts l

Description

EXHAUST SILENCER AND PIPES (SYNCHRO GEARBOX GROUP)

Exhaust silencer Support bracket for silencer, complete with )

Distance piece )

Clip for exhaust pipe Flexible exhaust pipe, sub assy. from LH 1392, LHS 303, LH L 254 Clip for exhaust pipe Bolt Nut- grade 1 3/8" dia shakeproof washer

Clip for exhaust pipe Screw Nut- grade 1 5/16" dia shakeproof washer Screw Nut- grade 1 1 /2" dia shakeproof washer Screw Nut- grade 1 1 /2" d ia shakeproof washer Screw to replace studs on gearbox Spigot piece for exhaust mani.fold Exhaust pipe - front, complete with ) )

Flange for exhaust pipe ) ) with

Bolt ) Leyland

Nut- grade 1 ) engine

5/16" dia shakeproof washer ) Support bracket for exhaust pipe - front )

Exhaust tail pipe- LH chassis ) . Exhaust tail pipe - LHS chassis ) Standard Body

Exhaust tail pipe - LH L chassis )

Support bracket for tail pipe- LH L & LH chassis Support bracket for tail pipe - LHS chassis Heat shield for fuel tank, complete with ) )

Packing for heat shield ) ) LHS

Clip for exhaust pipe ) chassis

Distance piece ) with

Bolt ) Leyland

Nut- grade 1 ) engine

3/8" dia shakeproof washer )

Exhaust tail pipe LHS 7'6" body Exhaust tail pipe LH 7'6" body

Screw- LHS


Quantity per unit

1 2 2 2 1 4 6 6 6

1 1 2 2 2 2 2 4 4 4 2 1 1 1 4 4 4 1 1 1 1 1 1 1 1 2 2 2 2 2

1 1 2

4 28. 29. 30.40.41

33

IJ Leyparts l

Ill us. ' Quantity Ref. Part No. Description per unit

EXHAUST SYSTEM LH (LEYLAND) SEMi AUTO GEAR BOX

1 204 HAU Exhaust silencer 1 2 266 LHU Support bracket for silencer 2 3 ucs 106/7S Screw - silencer brackets to frame 4 4 UCB 106/26S Bolt- exhaust pipe clips 4 5 UCN 106 Nut- grade 1 8 6 1220 3/8" dia shakeproof washer 8 7 241 wu Clip for exhaust pipe 2 8 243WU Clip for exhaust pipe 2 9 202 HGU Spigot piece for exhaust manifold 1

10 140 LHU Flexible exhaust pipe, complete 1 11 UCB 105/14S Bolt 4 12 UCN 105 Nut- grade 1 4 13 1218 5/16" dia shakeproof washer 4 14 125 LHU Exhaust tail pipe 1 15 205 LHU Support bracket for tail pipe 1 16 ucs 108/12S Screw 2 17 UCN 108 Nut- grade 1 ) support bracket 2 18 1224 1 /2" dia shakeproof washer ) to spring bracket 2 19 249 suw Clip for tail pipe 1 20 ucs 105/7S Screw ) 1 21 UCN 105 Nut- grade 1 ) clip to bracket 1 22 1218 5/16" dia shakeproof washer ) 1 23 269 LHU Grease guard for exhaust pipes, complete 1 24 130 LHU Grease guard for exhaust pipe- complete 1 25 13i LHU Support for grease guard 1 26 256 LHN Distance piece 2 27 UCB 106/24S Bolt 2 28 UCN 106 Nut 2 29 1220 3/8" dia shakeproof washer 2

X-1 -2 Always quote Chassis No. when ordering parts

(

L - Electrical equipment

IIJ Leyparts l


SUB GROUP L1

STARTER AND ALTERNATOR (LEYLAND)

1 BS524P/81S Starter motor CAV 1 2 AC524-2 Alternator 1/2 3 214 LHL Cross member with twin alternators 1 4 125LHL Alternator sheild (vertical) sub assembly single alternator 1 5 234 LHL Top angle rear side (bracket) 1 6 ucs 105/5S Screw single alternator 1 7 UCS106/7S Screw 2 8 UCS106/8S Screw 2

9 UCS104/5S Screw 8 10 UCN106 Nut- grade 1 4

11 UCN 104 Nut- grade 1 8 12 SIC5484.060 Rubber grommet {Std. Insulator Co.) 1

13 1214 Shakeproof washer 1/4" dia. 8



16 235LHL Top angle bracket - offside single alternator 1

17 233LHL Cover plate 1

18 132LHL Alternator shielcf(vertical) - sub assembly twin alternator 1

19 242 lHL Top angle bracket- offside twin alternator 1

20 126LHL Support bracket for alternator shield 1

21 ucs 105/6S Screw ~ Twin alternator 2

22 UCN105 Nut Grade 1 2

23 247.LHL Belt Guard - alternator sheild - single alternator 1

24 139LHL Alternator shield front single alternator 1

25 UCN 105 Nut grade 1 single alternator 1

26 138 LHL Alternator shield rear single alternator 1

27 SNU 0531 Spire captive nut ) 4

28 1/4" X 1/2" Hexagon headed screw BSW ) Single alternator 4

29 UNF 105/4 Screw ) 1

30 1218 5/16" dia. shakeproof washer) 1

t:.,_, Always quote Chassis No. when ordering parts

~

~ Leyparts ~


STARTER AND ALTERNATOR (LEYLAND) (CONT.)

31 261 LHL Alternator front cover ) ) 1

32 265 LHL Rear plate alternator shield ) Manual ) 1

33 160 LHL Alternator side plate - offside ) steering ) 1

34 264 LHL Alternator side plate - nearside ) 1

35 262 LHL Alternator top cover plate ) 1

36 259 LHL Lower cover alternator shield ) Twin 1

37 BN4/UNC Spiral blind captive nut ) alternators 8

38 ucs 104/4S Screw ) 12

39 ucs 104/5S Screw ) From LH 960, 4

40 ucs 104/6S Screw ) LHS 157, LHL231 4


42 1214 1/4" dia shakeproof washer ) 16

43 267 LHL Alternator front cover ) ) 1

44 268 LHL Rear plate alternator shield ) Power ) 1

45 161 LHL Alternator side plate - offside ) steering ) 1

(

Always quote Chassis No. when ordering parts L-1-2

38~fll 42 /"" 41

37-------@

39-----& ---

34


CONTROL PANEL

1 460C-4 Control board C. A. V. - Twin alternator 1 2 460C-1 Control board C.A.V.- single alternator 1 3 440D Regulator C.A.V. twin alternator 1 4 106 LHL Panel for electrical equipment 1 5 200 LHL Distance piece 4




9 ucs 104/10S Screw 3 10 SCN/4/UNC IFAC blind captive nut 3

11 207 VRL Fuse box 1

12 5ML Fuse box C.A.V. 1

13 2 BA X 1.1 /8" Screw CSK head- slotted 8

14 6 RA Relay. Lucas despatch No. 33261 2

15 2 BA X 1/2" Setscrew round head 4

16 BR2- 300/40 Voltage stabilizer. Smith's Industries Ltd. 1

17 1/4" X 8 Roundhead Parker Kalon type Z self tapping screw 2

18 2 BA x 7/8" Setscrew - 900 CSK slotted head 2

19 BN3/2BA Spiral blind captive nut 16

20 112 VRR Cover for relays 1

21 2BAx 1/2" Setscrews round head 3

22 BN3/2BA Spiral blind captive nut 3

23 327 REL Grommet 2

24 448- 2M Fast fuse C.A.V. despatch No. 1809702 1/2

25 N10x3/4" Parker Kalon 'Z' self tapping screw round head 2/4

26 212 VRR Plate for terminal block 1

27 2 BA x 2" Setscrew round head 2

28 209 VRR Distance piece 2

29 281 RELIC 4 way terminal block 1

30 No. 4 x 5/8" Parker Kalon type Z self tapping screw round head 2

31 54942078 Connector Lucas 5

32 54190042 Cover Lucas 5

33 - Cable 1 - 14/0.25" x 1 - 6" BLACK 1

34 - Cable 1- 28/0.30" x 11" RED/WHITE 1

35 - Cable 1 - 14/0.25" x 4" RED/WHITE 1

36 - Cable 1 - 14/0.25" x 7" BLACK 1

37 - Cable 1 - 14/0.25 x 4" BLACK 1

Cables to BS 6862- Hypalon insulated with conductors of annealed copper wire


L-1-3 Always quote Chassis No. when ordering parts

[I Leypa rts J


LAMPS

1 241 BRND Headlamp CAV flush fitting type VR 107/22 fitted with 24V prefocus double filament 54/44W Lucas bulb no. 437 despatch no. 51440 2

2 VF 46/15 Sidelamp Lucas complete with 24V 6W bulb despatch no. 54057502 2

3 CFT 12 Foglamp Lucas complete with 24V 44W bulb no. 330 despatch no. 55370 2



ELECTRICAL SUNDRIES

1 HD.78 Horn/dipswitch Lucas despatch No. 347308 1 2 101 VR L Bracket for horn and dipswitch 1 3 306 VRR Horn"Mixo" type TR.129- No. 45916/50244/3

Leyland CAL. 1149 1 4 UCS 105/6S Screw 2 5 UCN 105 Nut- grade 1 2 6 1218 Shakeproof washer 2 7 281 RELIA Connecting block ) For engine oil 2 8 4BA.X 1" Screw - long cheese head ) pressure switch 2

9 4BA Nut- plain ) and connecting 2

10 1206 1 /8" dia. shakeproof washer ) speedo generator cables 2

11 UCB 105/20S Bo·lt ) 101 VRL

1

12 UCN 105 Nut- grade 1 ) 1

13 1218 5/16" dia. shakeproof washer ) Bracket 1

14 444C 3M Switch battery isolation. Despatch No. 1831C912 1

15 UFB 104/145 Bolt 3

16 UFN 104 Nut- grade 1 3


18 135 LHL Bracket for battery isolation switch & engine stop 1

19 ucs 1oans Screw 2

20 UCS 106/8S Screw 1 21 UCN 106 Nut- grade 1 3



11 Leypa rts I Ill us. Quantity Ref. Part No. Description per unit

CABLE CLIPS

1 465 L8V/1 Pillar Clip 20

2 188 W0/3 Pillar Clip 2

3 UCB 104/20S Bolt 10

4 UCB 104/328 Bolt 1

5 343 REV Bracket 1

6 515 L8V Bracket 3

7 lJC8 104/68 Screw 4



10 AS4850 Nylastic Clip Ref. No. 5 4

11 2BA X 3/4" Screw hexagon head ms 4

12 2BA Nut 4


14 No. L82- 1 Pipe clip Clayton 3



17 No. L85- 2 Pipe clip - Clayton 1

18 4 VRL/1 Cable harness - front 1

19 9 LHR/1 Cable harness - rear 1

20 116 LHL/2 Cable harness (second alternator) 1

21 T-21 Terminal- Ripaults 5

22 54942078 Connector Lucas 9

23 54190042 Cover- Lucas 9

24 187009 Cable eyelets Lucas 1

25 5459- 25A Cable terminals CAV- twin alternators 2

single alternator 1


3

2 1

~ 7

21

"riP 2~

22 k? k:P £@ ~25

17 w;@ 15 ~

14

23

F - lubrication

IJ Leypa rts I


CSR F/1 AUTOMATIC LUBRICATION- SYNCHRO GEARBOX TECALEMIT

1 67595 Reservoir 1 2 AF1468 Pump 1 3 OA9764 Adaptor set 1 4 NG6303 Adaptor- bottom king pin 2 5 104651 No. 1 meter unit 11 6 174574 Washer for meter unit 11 7 LE205 Cone 27 8 LE305 Sleeve nut 27 9 135180 5/32" nylon tube x 120' 1

10 135174 1/4" nylon tube.x 5' 1 11 122499 Reservoir straps 2 12 27151-401 Helsyn sleeve 16 13 21371-118 Screw 2BA x 1.1/2" 14 14 21381-448 Nut2BA 16 15 21181-002 Washer 3/16" shakeproof 16 16 31861-223-2 Paper label 1 17 31865-230-1 Plastic label 1 18 37515-237-3 Elbow 10 19 37515-281 Elbow 1 20 104877 2 way manifold block 1 21 104876 1 way manifold block 4 22 34446-621-3 Adaptor for ring main entry 3 23 3851 Pipe clip 2 24 120859 Pipe clip 2 25 21371-114 Bott 2BA x 5/8" 2 26 - Hellerman 5/16" strapping x 16" 1 27 - Hellerman 5/16" strapping studs 8

BCV Ltd. 28 102LHF Bracket for reservoir 1 29 ucs 106/7S Setscrew 2 30 1220 3/8" dia shakeproof washer 2 31 UCN 106 Nut grade 1 2 32 UCS 104/5S Setscrew 4 33 1214 1 /4" dia shakeproof washer 4 34 UCN 104 Nut grade 1 . 4 35 L82-1 Pipe clip- Clayton 18 36 L83-1 Pipe clip- Clayton 2 37 - Nylon tube- GL Panatec natural colour type 11 3/8" od x 1/2" long 2 38 213 SCK Pipe clip- lower pipe king pin to dust shield 2

NOTE: The above items represent the fittings for the 1975/76 earlier range of vehicles

F-1-1 Always quote Chassis No. when ordering parts

tl] Leyparts I llus. Quantity Ref. Part No. Description per unit

CSR F/1 AUTOMATIC LUBRICATION (CONT.)

TECALEMIT 2 AF1468 Pump 1

3 OA9764 Adaptor set 1

4 NG6303 Adaptor - bottom king pin 2

5 CH201 No. 1 meter unit 11

6 174574 Washer for meter unit 11

7 LE205 Cone 27

8 LE305 Sleeve nut 27

9 152057 5/32" od nylon tube x 120' 1

10 135135 5/16" od nylon tube x 5' 1

11 122499 Reservoir straps 2

12 27151-401 Helsyn sleeve 16

13 21371-118 Screw 2BA x 1.1/2" 7

14 21381-448 Nut2BA 7

15 21181-002 Washer 3/16" shakeproof 7

16 31861-223-2 Paper label 1

17 31865-230-1 Plastic label 1

18 37515-237 Elbow 9

19 37515-281 Elbow 1

20 CH212 2 way manifold block 5 39 CH214 4 way manifold block 2

40 LE405 Blanking plug 6

41 37515-233 Elbow 3

42 7616/1 Bulkhead connector 7

BCV Ltd. 43 214 REF Bracket 2

44 50 VU/5 Pipe clip 4

45 UGB 104/14S Bolt 2



48 5/16" dia Bundy tubing x 3' 1

49 L82-1 Pipe clip- Clayton 24

50 L83-1 Pipe clip- Clayton 3

51 Nylon tube. GL Panatec natural colour type 11 3/8" od X 1/2" long 3

NOTE: The above items represent the fittings for the revised Tecalemit Schedule OA9784-11 point ACL system usedon the current range

of vehicles

Always quote Chassis No. when ordering parts F-1-2

~

~ Leyparts ~


LUBRICATION

TECALEMIT CSR F/9 TECALEMIT ACL- LUBRICATION PART NO'S 8 POINT SYSTEM- SEMI AUTOMATIC GEARBOX

1 AF 1468 Pump 1 2 OA 9764 Adaptor set 1 3 67595 Reservoir 1 4 CH 214 4 way manifold block 2 5 CH 212 2 way manifold block 2 6 LE 405 Blanking plug 3 7 CH 201 Meter unit No. 1 8 8 NG 6303 Adaptor for bottom king pin 2 9 37515-237 Elbow 6

10 37515-233 Elbow 3 11 LE-205 Cone 17. 12 LE 305 Sleeve nut 17 13 122500 Reservoir strap 2 14 27152-401 Helsyn sleeve 13 15 21371-118 Screw 2 BA x 1.1 /2" long 4 16 21381-448 Nut2BA 4 17 21181-002 3/16" dia shakeproof washer 4 18 37515-281 Elbow 1 19 7616/1 Bulkhead connector 7 20 31865-230-1 Plastic label 1 21 31861-223-2 Paper label 1 22 135174 1 /4" od nylon tube x 14'0" 1 23 135180 5/32" od nylon tube x 120'0" 1

BCV Ltd.

24 102 LHF Bracket for reservoir 1 25 214 REF Bracket 2 ;

26 50 VU/5 3/8" dia pipe clip 4 27 213 SCK Pipe clip 2 28 L 82-1 Pipe clip Clayton 21 29 L 83-1 Pipe clip Clayton 2

Bundy tubing 5/32" od x 3'0" 1 30 Nylon tube Anson Panatic type 11 -

natural colour G L 3/8" od x 1 /2" long ·2 31 PVC Insulating tape 1" wide As-reqd 32 ucs 104/5S Screw ;4 33 ucs 106/7S Screw 2

F-2-1 Always quote Chassis No. when ordering parts

Jl Leyparts I

!Ius. Quantity Ref. Part No. Description per unit

LUBRICATION (CONT.)

34 UCN 104 Nut grade 1 6 35 UCN 106 Nut grade 1 2 36 1214 1 /4" dia shakeproof washer 6 37 1220 3/8" dia shakeproof washer 2 38 UCB 104/145 Bolt 2

Always quote Chassis No. when ordering parts F-2-2

/

H - Air auxiliaries

liJ Leypa rts I Ill us. Quantity Ref. Part No. Description per unit

AIR AUXILIARIES

Westinghouse 1 KY647/1 Air reservoir 1 2 KW718/2 Drain cock 1 3 WS50/32/32/24 Tee piece 1 4 WS43/24/327 Straight union 1 5 277971 Protection valve 80 psi 1 6 WS45/24/237 Elbow 1 7 WS45/24/167 Elbow 1 8 WS43/24/167 Straight union- up to and including LHL 203, LH 634, LHS 131 1 9 WS45/24/167 Elbow- on and from LHL 204, LH 635, LHS 132 1

BCV Ltd. 10 247 LHQ Support for air auxiliary reservoir- OS 1 11 248 LHQ Support for air auxiliary reservoir- NS 1 12 ucs 107/7S Screw 8 13 UCN 107 Nut grade 1 8 14 1222 7 /16" dia shakeproof washer 8

H-1-1 Always quote Chassis No. when ordering parts

I'

T - Air Cleaners

I ......__

Ill us. Ref.

1 2 3 4 5 6 7 8

T-1-1

Part No.

100LHT 18LHU/1

BR184/185/180 UCS105/5S UCN105 1218 No.450

IJ Leyparts l

Quantity Description per unit

SUB GROUP T1

AIR CLEANER

Air cleaner- Burgess 1 Bracket for air cleaner 1 Air hose 3%'' dia x 15" long - Vacuflex 1 Support bracket - Burgess 1 Screw 4 Nut grade 1 4 5/16" dia shakeproof washer 4 Hose clip BS3628 2


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